T2100Z

TOOLING NEWS E-195

Coated Cermet Grade for Steel Turning

T2100Z Introducing a New Coated Cermet Grade for Finishing with Outstanding Stability

Coated Cermet Grade for Steel Turning

T2100Z

Cutting Speed

High

 Application Range Uncoated Cermet

T2100Z

T1000A

Coated

Improve d fracture resistance

Coated Cermet

T21OOZ

New

New

Fracture Resistance

3x that of convetional grades

High wear resistance and high-quality finish

T1500Z Emphasis on Fracture Resistance ···· Coated Cermet T2500Z Coated

General-purpose ························· Cermet

Coated Cermet

T1500Z Uncoated Cermet

Coated

Coated

T1500A

Highly economical with reliable finish quality Coated Cermet

Low

T2500Z

Continuous

T1000A General-purpose ························· Uncoated Cermet T1500A

Emphasis on Wear Resistance ········ Uncoated Cermet

Coated Cermet

T3000Z

Light Interrupted

Un Coated Un Coated

Interrupted

Finishing

Roughing

 Feautures of T2100Z

Improved Bonding Strength Outstanding fracture resistance through a coating technology with excellent adhesion strength Conventioal Grade

T21OOZ Improved Fracture Resistance

Optimized Cutting Edge Treatment Smooth treatment method improves surface finish quality T21OOZ

Conventional Grade

Work Material:

15CrMo5

Cutting Conditions: vc = 100m/min f = 0.2mm/rev ap = 1.0mm Wet

Glossy

New Cermet Substrate Crack progression dramatically suppressed with new dedicated high-strength alloy Conventional Grade

T21OOZ

5µm

5µm

T21OOZ (Alloy surface after cutting)

Conventional Grade (Alloy surface after cutting)

Rake Face Thermal Cracking Suppressed

Rake Face

Flank

Flank

Coated Cermet Grade for Steel Turning

T2100Z High

 Distinguishing from Carbide Grades (example) When rake face wear is the main damage

350 Coated Carbide

Cutting Speed (m/min)

300

AC8115P Coated Cermet

T21OOZ

150

When adhesion is the main damage

Coated Carbide

Low

AC8025P 0.20

0.30

Feed Rate (mm/rev)

Low

High

 Chipbreaker Selection D Negative type

Sharp Edge

Emphasis on Chip Control

FE type

Chip Control

Cutting Edge Sharpness

When chipping or breaking occurs

SE type

SX type

High-Feed

D Positive type

GU type

Small Depth of Cut

Sharp Edge

When chips are long

Chip Control

For fine finishing

Strong Edge

When chattering, burrs or poor machined surface occurs

When chipping or breaking occurs

LB type

GU type

Cutting Edge Sharpness

Cutting Edge Strenght

For fine finishing Cutting Edge Sharpness

FB type

Chip Control

LU type

Cutting Edge Strenght

General-purpose 1st Recommendation

SU type

Positive type Insert Main Chipbreaker

Emphasis on Chip Control

Cutting Edge Strenght

Even stronger edge

Cutting Edge Sharpness

EF type

Chip Control Small Depth of Cut

FP type

Strong Edge

For high-speed/ high-feed aplications

For fine finishing

For fine finishing

FL type

Emphasis on High Efficiency

When chattering, burrs or poor machined surface occurs

When chips are long

LU type

General-purpose 1st Recommendation

Negative type Insert Main Chipbreaker SU type

Small Depth of Cut

Small Depth of Cut

 Chipbreaker Application Range

LU EF 1.0

FL FB

FE

SU

4.0 3.0 2.0

GU SX SE

1.0

D Positive M-Class

3.0

0.1

0.2

0.3

0.4

Feed Rate f (mm/rev)

0.5

0

0.2

0.4

SU

2.0

1.0

FK FP

LB

GU LUW

FB

SEW 0

D Positive G-Class

Depth of Cut ap (mm)

LUW

Depth of Cut ap (mm)

2.0

D Negative M-Class (up to medium cutting)

Depth of Cut ap (mm)

Depth of Cut ap (mm)

D Negative M-Class (fine to light cutting)

3.0

SI

2.0

1.0 FC

LU

0.6

0

Feed Rate f (mm/rev)

0.1

0.2

0.3

Feed Rate f (mm/rev)

3

0.4

0

0.1

0.2

0.3

Feed Rate f (mm/rev)

0.4

Coated Cermet Grade for Steel Turning

T2100Z

 Wear Resistance Through External Continious Turning (Steel)

When flank wear is the main form of damage, wear resistance is higher compared to conventional grades and competitors’ grades

Flank Wear Width (mm)

0.25 0.20

 

Competitor's Grade A 

0.15



0.10









D

D

D

Work Material:

34CrMo4 Continuous External Turning Insert: CNMG120408 Cutting Conditions: vc = 330m/min f = 0.2mm/rev ap = 1.5mm Wet

1.5x tool life of

conventional grade

D

0.05

Conventional Grade D  D T2100Z D

2.0x times tool life of

D

competitor's grade A

  D

0

5

10

15

20

Machining Time (min) Machining for 11 minutes

Machining for 11 minutes

T2100Z

Conventional Grade

Machining for 11 minutes

Competitor's Grade A

 Comparison of Machined Surfaces in Continious Facing (Steel)

Surface finish quality/surface roughness are equivalent to or better than conventional grade

Machined surface

Machined surface

(vc = 100m/min or below)

(vc = 100m/min or below)

At machining start Ra = 1.6 Rz = 6.9

After wear progresses Ra = 2.5 Rz = 15.8

T2100Z

At machining start

After wear progresesses

Ra = 1.9 Rz = 8.2

Ra = 2.5 Rz = 14.1

Conventional Grade

Work Material: 15CrMo Continuous facing Insert: CNMG120408 Cutting Conditions: vc = 0-100m/min (constant spindle speed) f = 0.2mm/rev ap = 1.0mm Wet

4

Coated Cermet Grade for Steel Turning

T2100Z

 Fracture Resistance Through Interrupted External Turning (Steel)

Number of impact can be sustained before breaking (each corner)

Significantly Improved fracture resistance compared to conventional grades and competitors' grades 9,000 8,000

Fracture resistance

7,000 6,000

competitors' or more 3x grade

Insert: CNMG120408 Cutting Conditions: vc = 250m/min f = 0.25mm/rev ap = 1.5mm Wet

5,000 4,000 3,000 2,000 1,000 0

Work Material: 34CrMo4 External Turning

T2100Z

Conventional Grade

5

Competitor's Grade B

Coated Cermet Grade for Steel Turning

T2100Z

Stock

Dimensions (mm)

Cat. No.

T2100Z

Inscribed Hole Corner Thickness Circle Dia. Radius

CNMG 120402N-FB CNMG 120404N-FB FB CNMG 120408N-FB CNMG 120402N-FA CNMG 120404N-FA FA CNMG 120408N-FA CNMG 120404N-FL CNMG 120408N-FL

S D S D D S D D

Shape

FL

CNMG 090304N-FE CNMG 090308N-FE CNMG 090408N-FE CNMG 120402N-FE CNMG 120404N-FE CNMG 120408N-FE FE CNMG 120412N-FE CNMG 090304N-LU CNMG 090308N-LU LU

CNMG 120402N-LU CNMG 120404N-LU CNMG 120408N-LU LU CNMG 120412N-LU CNMG 120404N-LUW CNMG 120408N-LUW LUW CNMG 120412N-LUW CNMG 090408N-SU CNMG 120402N-SU CNMG 120404N-SU CNMG 120408N-SU SU CNMG 120412N-SU CNMG 120404N-SE CNMG 120408N-SE SE

S S S S D D S S D S D D S D D S S S D S S D D

12.7

4.76

5.16

12.7

4.76

5.16

12.7

4.76

5.16

9.525

3.18

3.81

9.525

4.76

3.81

12.7

4.76

5.16

9.525

3.18

3.81

12.7

4.76

5.16

12.7

4.76

5.16

9.525

4.76

3.81

12.7

4.76

5.16

12.7

CNMG 120404N-SEW CNMG 120408N-SEW

S D

CNMG 120404N-EF CNMG 120408N-EF

S D

12.7

CNMG 120404N-SX CNMG 120408N-SX

D D

CNMG 090408N-GU CNMG 120404N-GU GU CNMG 120408N-GU

S D D

SEW

EF

SX

4.76

5.16

0.4 0.8 0.8 0.2 0.4 0.8 1.2 0.4 0.8

4.76

5.16

0.4 0.8

12.7

4.76

5.16

0.4 0.8

9.525

4.76

3.81

12.7

4.76

5.16

Cat. No.

Inscribed Hole Corner Thickness Circle Dia. Radius

DNMG 110404N-FB DNMG 110408N-FB DNMG 150404N-FB DNMG 150408N-FB DNMG 150604N-FB FB DNMG 150608N-FB DNMG 150404N-FA DNMG 150408N-FA DNMG 150604N-FA FA DNMG 150608N-FA DNMG 150404N-FL DNMG 150408N-FL

S S S S D D S S D D S S

FL

DNMG 110404N-FE DNMG 110408N-FE DNMG 150402N-FE DNMG 150404N-FE DNMG 150408N-FE DNMG 150412N-FE DNMG 150602N-FE DNMG 150604N-FE DNMG 150608N-FE FE DNMG 150612N-FE DNMG 110404N-LU DNMG 110408N-LU DNMG 150402N-LU DNMG 150404N-LU DNMG 150408N-LU LU DNMG 150412N-LU DNMG 110404N-SU DNMG 110408N-SU DNMG 150402N-SU DNMG 150404N-SU DNMG 150408N-SU DNMG 150412N-SU DNMG 150604N-SU SU DNMG 150608N-SU DNMG 150404N-SE DNMG 150408N-SE SE DNMG 150412N-SE DNMX 150404N-SEW DNMX 150408N-SEW

0.2 0.4 0.8 1.2 0.4 0.8 1.2 0.8 0.2 0.4 0.8 1.2 0.4 0.8 0.4 0.8

4.76

Dimensions (mm)

Shape

0.2 0.4 0.8 0.2 0.4 0.8 0.4 0.8

5.16

12.7

Stock T2100Z

55° Diamond type Negative Inserts / M-class

80° Diamond type Negative Inserts / M-class

SEW

DNMG 150404N-EF DNMG 150408N-EF DNMG 150604N-EF EF DNMG 150608N-EF DNMG 150404N-SX DNMG 150408N-SX DNMG 150604N-SX SX DNMG 150608N-SX DNMG 150404N-GU DNMG 150408N-GU GU DNMG 150412N-GU DNMG 150404R-UM DNMG 150404L-UM DNMG 150408R-UM UM DNMG 150408L-UM

0.8 0.4 0.8

D = Euro stock S = Japan stock

6

D S S S S S S S D S D D S S D S D D S S S S D D S D S S S S S S S S D S S S S S S S S S

9.525

4.76

3.81

12.7

4.76

5.16

12.7

6.35

5.16

12.7

4.76

5.16

12.7

6.35

5.16

12.7

4.76

5.16

9.525

4.76

3.81

12.7

4.76

5.16

12.7

6.35

5.16

9.525

4.76

3.81

12.7

4.76

5.16

9.525

4.76

3.81

12.7

4.76

5.16

12.7

6.35

5.16

12.7

4.76

5.16

12.7

4.76

5.16

12.7

4.76

5.16

12.7

6.35

5.16

12.7

4.76

5.16

12.7

6.35

5.16

12.7

4.76

5.16

12.7

4.76

5.16

0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8 0.2 0.4 0.8 1.2 0.2 0.4 0.8 1.2 0.4 0.8 0.2 0.4 0.8 1.2 0.4 0.8 0.2 0.4 0.8 1.2 0.4 0.8 0.4 0.8 1.2 0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8 1.2 0.4 0.4 0.8 0.8

Coated Cermet Grade for Steel Turning

T2100Z

Dimensions (mm)

Cat. No.

Inscribed Hole Corner Thickness Circle Dia. Radius

SNMG 120404N-FB SNMG 120408N-FB

S S

12.7

4.76

5.16

0.4 0.8

SNMG 120408N-FL

S

12.7

4.76

5.16

0.8

SNMG 120404N-FE SNMG 120408N-FE FE SNMG 120412N-FE SNMG 120408N-LU SNMG 120412N-LU

S S S D D

Shape

FB

FL

LU

12.7

4.76

5.16

12.7

4.76

5.16

4.76

5.16

0.8

SNMG 120404N-EF SNMG 120408N-EF

S S

12.7

4.76

5.16

0.4 0.8

SNMG 090304N-SJ SNMG 120404N-SJ

S S

9.525 12.7

3.18 4.76

3.81 5.16

0.4 0.4

SNMG 120404N-SX SNMG 120408N-SX

S D

5.16

0.4 0.8

SNMG 090308N-GU SNMG 120404N-GU GU SNMG 120408N-GU SNMG 120404R-UM SNMG 120404L-UM SNMG 120408R-UM SNMG 120408L-UM SNMG 120412R-UM UM SNMG 120412L-UM

S D D S S S S S S

SX

Inscribed Hole Corner Thickness Circle Dia. Radius

VNMG 160404N-FB VNMG 160408N-FB

S S

9.525

4.76

3.81

0.4 0.8

VNMG 160404N-FA VNMG 160408N-FA

S S

9.525

4.76

3.81

0.4 0.8

VNMG 160404N-FL VNMG 160408N-FL

S S

9.525

4.76

3.81

0.4 0.8

VNMG 160402N-FE VNMG 160404N-FE VNMG 160408N-FE FE VNMG 160412N-FE VNMG 160402N-LU VNMG 160404N-LU LU VNMG 160408N-LU VNMG 160402N-SU VNMG 160404N-SU SU VNMG 160408N-SU VNMG 160404N-SE VNMG 160408N-SE

S D D S D D D S D D S D

9.525

4.76

3.81

9.525

4.76

3.81

9.525

4.76

3.81

9.525

4.76

3.81

9.525

4.76

3.81

9.525

4.76

3.81

9.525

4.76

3.81

FA

12.7

SJ

Cat. No.

Shape

0.4 0.8 1.2 0.8 1.2

S

EF

Dimensions (mm)

FB

SNMG 120408N-SU SU

Stock T2100Z

35° Diamond type Negative Inserts / M-class

Stock T2100Z

Square type Negative Inserts / M-class

12.7

4.76

9.525

3.18

3.81

12.7

4.76

5.16

12.7

4.76

5.16

FL

SE

VNMG 160402N-EF VNMG 160404N-EF EF VNMG 160408N-EF VNMG 160404N-SX VNMG 160408N-SX

0.8 0.4 0.8 0.4 0.4 0.8 0.8 1.2 1.2

SX

VNMG 160404N-GU VNMG 160408N-GU

S S S S D S D

0.2 0.4 0.8 1.2 0.2 0.4 0.8 0.2 0.4 0.8 0.4 0.8 0.2 0.4 0.8 0.4 0.8 0.4 0.8

GU

Stock

Dimensions (mm)

Cat. No.

T2100Z

Triangular type Negative Inserts / M-class Inscribed Hole Corner Thickness Circle Dia. Radius

TNMG 160402N-FB TNMG 160404N-FB FB TNMG 160408N-FB TNMG 160402N-FA TNMG 160404N-FA FA TNMG 160408N-FA TNMG 160404N-FL TNMG 160408N-FL

S S D D S S S S

Shape

FL

TNMG 160402N-FE TNMG 160404N-FE TNMG 160408N-FE FE TNMG 160412N-FE TNMG 160402N-LU TNMG 160404N-LU TNMG 160408N-LU LU TNMG 160412N-LU TNMG 160402N-SU TNMG 160404N-SU TNMG 160408N-SU SU TNMG 160412N-SU TNMG 160404N-SE TNMG 160408N-SE SE

S S S S S D D D S D D S S S

9.525

4.76

3.81

9.525

4.76

3.81

9.525

4.76

3.81

9.525

4.76

3.81

9.525

4.76

3.81

9.525

4.76

3.81

9.525

4.76

3.81

0.2 0.4 0.8 0.2 0.4 0.8 0.4 0.8 0.2 0.4 0.8 1.2 0.2 0.4 0.8 1.2 0.2 0.4 0.8 1.2 0.4 0.8

TNMG 160404N-EF TNMG 160408N-EF

D D

9.525

4.76

3.81

0.4 0.8

TNMG 160404N-SX TNMG 160408N-SX

S D

9.525

4.76

3.81

0.4 0.8

TNMG 160404N-GU TNMG 160408N-GU

D D

9.525

4.76

3.81

0.4 0.8

TNMG 160404R-UM TNMG 160404L-UM TNMG 160408R-UM UM TNMG 160408L-UM

S S S S

9.525

4.76

3.81

0.4 0.4 0.8 0.8

EF

SX

GU

D = Euro stock S = Japan stock

7

Coated Cermet Grade for Steel Turning

T2100Z

WNMG 060408N-FB WNMG 080402N-FB WNMG 080404N-FB FB WNMG 080408N-FB WNMG 080402N-FA WNMG 080404N-FA FA WNMG 080408N-FA WNMG 080404N-FL WNMG 080408N-FL FL

WNMG 060404N-FE WNMG 060408N-FE WNMG 080402N-FE WNMG 080404N-FE WNMG 080408N-FE FE WNMG 080412N-FE WNMG 060404N-LU WNMG 060408N-LU WNMG 080404N-LU WNMG 080408N-LU LU WNMG 080412N-LU WNMG 060404N-LUW WNMG 060408N-LUW WNMG 080404N-LUW WNMG 080408N-LUW LUW WNMG 080412N-LUW WNMG 060404N-SU WNMG 060408N-SU WNMG 080404N-SU WNMG 080408N-SU SU WNMG 080412N-SU WNMG 080404N-SE WNMG 080408N-SE SE

WNMG 080404N-SEW WNMG 080408N-SEW SEW

WNMG 060404N-EF WNMG 060408N-EF WNMG 080404N-EF EF WNMG 080408N-EF WNMG 080404N-SX WNMG 080408N-SX SX

WNMG 060408N-GU WNMG 080404N-GU GU WNMG 080408N-GU

Inscribed Hole Corner Thickness Circle Dia. Radius

S S S S D D S D S

9.525

4.76

3.81

12.7

4.76

5.16

S S S D D S D S D D S D D S D S D D D D S S D D S S S D S S D S D D

12.7

4.76

12.7

4.76

5.16 5.16

Shape

0.8 0.2 0.4 0.8 0.2 0.4 0.8 0.4 0.8

4.76

3.81

12.7

4.76

5.16

9.525

4.76

3.81

12.7

4.76

5.16

9.525

4.76

3.81

12.7

4.76

5.16

9.525

4.76

3.81

12.7

4.76

5.16

12.7

4.76

5.16

12.7

4.76

5.16

9.525

4.76

3.81

12.7

4.76

5.16

12.7

4.76

5.16

9.525

4.76

3.81

12.7

4.76

5.16

CCGT 060201MN-FC 7° CCGT 060202MN-FC CCGT 060204MN-FC CCGT 09T301MN-FC 7° CCGT 09T302MN-FC FC CCGT 09T304MN-FC CCGT 09T301MN-SI 7° CCGT 09T302MN-SI SI CCGT 09T304MN-SI CCGT 060201MN-SC 7° CCGT 060202MN-SC CCGT 060204MN-SC CCGT 080201MN-SC 7° SC CCGT 080202MN-SC 7° CCGT 090301MN-SC CCGT 090302MN-SC CCGT 09T301MN-SC 7° CCGT 09T302MN-SC SC CCGT 09T304MN-SC

S S S S S S S D D S D D S S S D S D D

< 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.1 < 0.2 < 0.1 < 0.2 < 0.4

6.35

2.38

2.8

9.525

3.97

4.4

9.525

3.97

4.4

9.525

3.97

4.4

9.525

3.97

4.4

9.525

3.97

4.4

9.525

3.97

4.4

9.525

3.97

4.4

6.35

2.38

2.8

9.525

3.97

4.4

9.525

3.97

4.4

S S

6.35

2.38

2.8

0.2 0.8

CCMT 09T302N-FP CCMT 09T304N-FP

S S

9.525

3.97

4.4

0.2 0.4

CCMT 120404N-FP CCMT 120408N-FP

S S

12.7

4.76

5.5

0.4 0.8

CCMT 060202N-LB

S S S S S D S D D S S D S S S D S S S S S S D D

6.35

2.38

2.8

9.525

3.97

4.4

6.35

2.38

2.8

9.525

3.97

4.4

6.35

2.38

2.8

9.525

3.97

4.4

7.94

2.38

3.4

9.525

3.18

4.4

7.94

2.38

3.4

9.525

3.18

4.4

9.525

3.18

4.4

CCMT 09T302N-FB

CCMT 09T308N-FB CCMT 060202N-LU CCMT 060204N-LU CCMT 09T304N-LU 7° CCMT 09T308N-LU CCMT 09T304N-LUW 7° CCMT 09T308N-LUW

S S S S S S D S D

7°

CCMT 060202N-FP CCMT 060208N-FP

7°

7°

FP

FP

7° CCMT 060204N-LB

CCMT 060208N-LB CCMT 09T302N-LB 7° CCMT 09T304N-LB LB CCMT 09T308N-LB CCMT 060202N-SU 7° CCMT 060204N-SU CCMT 060208N-SU CCMT 09T302N-SU 7° CCMT 09T304N-SU SU CCMT 09T308N-SU CCMT 060204N-GU 7° CCMT 060208N-GU CCMT 09T304N-GU 7° GU CCMT 09T308N-GU 11° CPMT 080204N-FB CPMT 090304N-FB 11° FB CPMT 090308N-FB 11° CPMT 080204N-LU CPMT 090304N-LU 11° LU CPMT 090308N-LU CPMT 090304N-LUW 11° CPMT 090308N-LUW

0.8 0.4 0.8

Inscribed Hole Corner Thickness Circle Dia. Radius

2.8

FP

0.4 0.8 0.4 0.8 0.4 0.8

Dimensions (mm)

2.38

LUW

0.4 0.8

Stock

6.35

7°

0.4 0.8 0.2 0.4 0.8 1.2 0.4 0.8 0.4 0.8 1.2 0.4 0.8 0.4 0.8 1.2 0.4 0.8 0.4 0.8 1.2 0.4 0.8

T2100Z

Relief Angle

Cat. No.

D D

7° CCMT 09T304N-FB

LUW

11° CPMT 080204N-LB

CPMT 090304N-LB LB CPMT 090308N-LB CPMT 080204N-SU 11° CPMT 080208N-SU CPMT 090304N-SU 11° SU CPMT 090308N-SU CPMT 090304N-GU 11° CPMT 090308N-GU 11°

80° Diamond type Positive Inserts / G-class Shape

Inscribed Hole Corner Thickness Circle Dia. Radius

FB

FB

GU

D = Euro stock S = Japan stock

A "<" next to the corner radius indicates negative tolerance.

8

Dimensions (mm)

CCMT 060202N-FB CCMT 060204N-FB

7°

LU

9.525

Cat. No.

Stock T2100Z

Cat. No.

Dimensions (mm)

T2100Z

Shape

80° Diamond type Positive Inserts / M-class

Stock

Relief Angle

Trigon type Negative Inserts / M-class

S S S S S D D D D

7.94

2.38

3.4

9.525

3.18

4.4

7.94

2.38

3.4

9.525

3.18

4.4

9.525

3.18

4.4

0.2 0.4 0.2 0.4 0.8 0.2 0.4 0.4 0.8 0.4 0.8

0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.4 0.8 0.4 0.4 0.8 0.4 0.8 0.4 0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8

Coated Cermet Grade for Steel Turning

T2100Z

DCGT 070204MN-FC DCGT 11T301MN-FC DCGT 11T302MN-FC DCGT 11T304MN-FC DCGT 070201MN-SI DCGT 070202MN-SI DCGT 070204MN-SI DCGT 11T301MN-SI DCGT 11T302MN-SI DCGT 11T304MN-SI DCGT 11T308MN-SI DCGT 070201MN-SC DCGT 070202MN-SC SCMT 070204MN-SC DCGT 090201MN-SC SCMT 090202MN-SC

S S S S S S S D D S D D D S D D S S

DCGT 110301MN-SC SPMT 110302MN-SC

S S

DCGT 11T3003MN-SC DCGT 11T301MN-SC 7° DCGT 11T302MN-SC DCGT 11T304MN-SC DCGT 11T308MN-SC

S S D D D

DCGT 070201MN-FC

7° DCGT 070202MN-FC FC

7° FC

7°

7° SI

7° 7°

7°

SC

Inscribed Hole Corner Thickness Circle Dia. Radius 6.35

2.38

9.525

6.35

3.97

2.38

9.525

3.97

4.4

2.8

4.4

2.38

2.8

6.35

2.38

2.8

6.35

2.38

2.8

9.525

3.97

4.4

Shape

< 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.8 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2

2.8

6.35

Square type Positive Inserts / M-class Cat. No.

7°

SCMT 09T304N-FB SCMT 09T308N-FB

S D

9.525

3.97

4.4

0.4 0.8

7°

SCMT 09T304N-LU SCMT 09T308N-LU

S S

9.525

3.97

4.4

0.4 0.8

7°

SCMT 09T304N-FP SCMT 09T308N-FP

D S

9.525

3.97

4.4

0.4 0.8

7°

SCMT 120404N-FP SCMT 120408N-FP

S S

12.7

4.76

5.5

0.4 0.8

7°

SCMT 09T304N-LB SCMT 09T308N-LB

S S

9.525

3.97

4.4

0.4 0.8

11°

SPMT 090304N-FB SPMT 090308N-FB

S S

9.525

3.18

3.4

0.4 0.8

11°

SPMT 090304N-LU SPMT 090308N-LU

S S

9.525

3.18

3.4

0.4 0.8

11°

SPMT 090304N-LB SPMT 090308N-LB

S S

9.525

3.18

3.4

0.4 0.8

LU

FP

FP

LB

FB

LU

< 0.03 < 0.1 < 0.2 < 0.4

Dimensions (mm) Inscribed Hole Corner Thickness Circle Dia. Radius

FB

< 0.1 < 0.2

Stock T2100Z

Cat. No.

Dimensions (mm)

Relief Angle

Shape

Stock T2100Z

Relief Angle

55° Diamond type Positive Inserts / G-class

LB

< 0.8

Cat. No. DCMT 070202N-FB

7° DCMT 070204N-FB FB

FB

DCMT 070208N-FB DCMT 11T302N-FB 7° DCMT 11T304N-FB DCMT 11T308N-FB DCMT 070202N-LU 7° DCMT 070204N-LU

LU

7°

SCGT 070201MN-SC SCMT 070202MN-SC

S S

7.94

2.38

4.4

< 0.1 < 0.2

Inscribed Hole Corner Thickness Circle Dia. Radius

7°

SCGT 090301MN-SC SCMT 090302MN-SC

S S

9.525

3.18

4.4

< 0.1 < 0.2

7°

SCGT 09T301MN-SC SC 09T302MN-SC

S S

9.525

3.97

4.4

< 0.1 < 0.2

D D D D D D S S

7° DCMT 11T308N-FP

D

DCMT 070202N-LB

S D D D D D D D D D D D S S S D D

7° FP

FP

7° DCMT 070204N-LB

7° LB

7°

7° SU

7° 7° GU

Dimensions (mm)

DCMT 11T308N-LU DCMT 070202N-FP DCMT 070204N-FP

LU

DCMT 070208N-LB DCMT 11T302N-LB DCMT 11T304N-LB DCMT 11T308N-LB DCMT 070202N-SU DCMT 070204N-SU DCMT 070208N-SU DCMT 11T302N-SU DCMT 11T304N-SU DCMT 11T308N-SU DCMT 070204N-GU DCMT 070208N-GU DCMT 11T302N-GU DCMT 11T304N-GU DCMT 11T308N-GU

Inscribed Hole Corner Thickness Circle Dia. Radius

Stock

D S D D D

DCMT 11T302N-LU

7° DCMT 11T304N-LU

Dimensions (mm)

T2100Z

Shape

Relief Angle

55° Diamond type Positive Inserts / M-class

Cat. No.

Stock T2100Z

Shape

Relief Angle

Square type Positive Inserts / G-class

6.35

2.38

2.8

9.525

3.97

4.4

6.35

2.38

2.8

9.525

3.97

4.4

6.35

2.38

2.8

9.525

3.97

4.4

6.35

2.38

2.8

9.525

3.97

4.4

6.35

2.38

2.8

9.525

3.97

4.4

6.35

2.38

2.8

9.525

3.97

4.4

0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4

SC

0.2 0.4 0.8 0.2 0.4 0.8

0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8 0.4 0.8 0.2 0.4 0.8

D = Euro stock A "<" next to the corner radius indicates negative tolerance.

9

S = Japan stock

Coated Cermet Grade for Steel Turning

T2100Z

6.35

3.18

3.4

TCGT 080201MN-SC VCGT 080202MN-SC TCGT 090201MN-SC 7° VCGT 090202MN-SC TCGT 110201MN-SC 7° VCGT 110202MN-SC VCGT 110204MN-SC TCGT 110301MN-SC 7° VCGT 110302MN-SC

< 0.2 < 0.4

7°

FC

Inscribed Hole Corner Thickness Circle Dia. Radius

D S

TCMT 110204N-LU 7° TCMT 110208N-LU

S S

TCMT 110204N-FP 7° TCMT 110208N-FP

D D

6.35

7°

TCMT 16T304N-FP TCMT 16T308N-FP

D D

7°

TCMT 110204N-LB TCMT 110208N-LB

S S

TPMT 080202N-FB TPMT 080204N-FB TPMT 090202N-FB 11° TPMT 090204N-FB TPMT 110302N-FB 11° TPMT 110304N-FB TPMT 110308N-FB TPMT 160304N-FB 11° TPMT 160308N-FB TPMT 160404N-FB 11° FB TPMT 160408N-FB TPMT 080202N-LU 11° TPMT 080204N-LU TPMT 090202N-LU 11° TPMT 090204N-LU TPMT 110302N-LU 11° TPMT 110304N-LU LU TPMT 110308N-LU 11° TPMT 110308N-FK TPMT 160404N-FK 11° FK TPMT 160408N-FK TPMT 080202N-LB 11° TPMT 080204N-LB TPMT 090202N-LB 11° TPMT 090204N-LB TPMT 110302N-LB 11° TPMT 110304N-LB TPMT 110308N-LB TPMT 160304N-LB 11° TPMT 160308N-LB TPMT 160404N-LB 11° LB TPMT 160408N-LB TPMT 080202N-SU 11° TPMT 080204N-SU TPMT 110302N-SU 11° TPMT 110304N-SU TPMT 110308N-SU TPMT 160404N-SU 11° SU TPMT 160408N-SU TPMT 110304N-GU 11° TPMT 110308N-GU TPMT 160404N-GU 11° GU TPMT 160408N-GU

S S S D S D D S S S S S S S S S S S S S S S S D S S S S S S S S S S S D S S D S S S S

FB

LU

FP

FP

LB

11°

2.8

0.4 0.8

2.8

0.4 0.8

2.38

2.8

0.4 0.8

9.525

3.97

4.3

0.4 0.8

6.35

2.38

2.8

0.4 0.8

4.76

2.38

2.4

5.56

2.38

2.8

6.35

6.35

2.38

2.38

6.35

3.18

3.4

9.525

3.18

4.4

9.525

4.76

4.4

4.76

2.38

2.4

5.56

2.38

2.8

6.35

3.18

3.4

6.35

3.18

3.4

9.525

4.76

4.4

4.76

2.38

2.4

5.56

2.38

2.8

6.35

3.18

3.4

9.525

3.18

4.4

9.525

4.76

4.4

4.76

2.38

2.4

6.35

3.18

3.4

9.525

4.76

4.4

6.35

3.18

3.4

9.525

4.76

4.4

Shape

Cat. No. VCGT 110301MN-FC

7° VCGT 110302MN-FC

VCGT 110304MN-FC VCGT 110301MN-SI VCGT 110302MN-SI 7° VCGT 110304MN-SI VCGT 110308MN-SI VCGT 160402MN-SI 7° VCGT 160404MN-SI

FC

SI

0.2 0.4 0.2 0.4 0.2 0.4 0.8 0.4 0.8 0.4 0.8 0.2 0.4 0.2 0.4 0.2 0.4 0.8 0.8 0.4 0.8 0.2 0.4 0.2 0.4 0.2 0.4 0.8 0.4 0.8 0.4 0.8 0.2 0.4 0.2 0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8

S S S S S S S S S

4.76

2.38

2.3

5.56

2.38

2.5

6.35

2.38

2.8

6.35

3.18

2.8

< 0.1 < 0.2 < 0.1 < 0.2 < 0.1 < 0.2 < 0.4 < 0.1 < 0.2

Stock

Dimensions (mm) Inscribed Hole Corner Thickness Circle Dia. Radius

S S S S D D D D D

6.35

3.18

2.8

6.35

3.18

2.8

9.525

4.76

4.4

< 0.1 < 0.2 < 0.4 < 0.1 < 0.2 < 0.4 < 0.8 < 0.2 < 0.4

35° Diamond type Positive Inserts / M-class Shape

Cat. No.

FB

S S S S S D D D D D

VCMT 080202N-LB VCMT 080204N-LB VCMT 160404N-LB 7° VCMT 160408N-LB

S S S S

5° LB

5° SU

5° 5° 7° FB

7° 7°

LU

7° LB

A "<" next to the corner radius indicates negative tolerance.

10

Inscribed Hole Corner Thickness Circle Dia. Radius

VBMT 110304N-GU VBMT 110308N-GU VBMT 160404N-GU VBMT 160408N-GU VCMT 080202N-FB VCMT 080204N-FB VCMT 160404N-FB VCMT 160408N-FB VCMT 160404N-LU VCMT 160408N-LU

5° 5°

GU

Dimensions (mm)

VBMT 110308N-FB VBMT 160404N-FB VBMT 160408N-FB VBMT 110302N-LU VBMT 110304N-LU VBMT 160404N-LU VBMT 160408N-LU VBMT 110302N-LB VBMT 110304N-LB VBMT 110308N-LB VBMT 160404N-LB VBMT 160408N-LB VBMT 160412N-LB VBMT 160404N-SU VBMT 160408N-SU

5° 5°

LU

Stock

D D D D D S S S D S S S D D D D D

VBMT 110302N-FB

5° VBMT 110304N-FB

D = Euro stock S = Japan stock

Inscribed Hole Corner Thickness Circle Dia. Radius

35° Diamond type Positive Inserts / G-class Relief Angle

TCMT 110204N-FB 7° TCMT 110208N-FB

SC

Relief Angle

Cat. No.

Dimensions (mm)

T2100Z

Shape

Relief Angle

Triangular type Positive Inserts / M-class Stock

Cat. No.

T2100Z

S S

Shape

Dimensions (mm)

T2100Z

TPGT 110302MN-FC TPGT 110304MN-FC

Inscribed Hole Corner Thickness Circle Dia. Radius

Stock

T2100Z

11°

Cat. No.

Dimensions (mm)

T2100Z

Relief Angle

Shape

Stock

Relief Angle

Triangular type Positive Inserts / G-class

Triangular type Positive Inserts / G-class

6.35

3.18

2.8

9.525

4.76

4.4

6.35

3.18

2.8

9.525

4.76

4.4

6.35

3.18

2.8

9.525

4.76

4.4

9.525

4.76

4.4

6.35

3.18

2.8

9.525

4.76

4.4

4.76

2.38

2.3

9.525

4.76

4.4

9.525

4.76

4.4

4.76

2.38

2.3

9.525

4.76

4.4

0.2 0.4 0.8 0.4 0.8 0.2 0.4 0.4 0.8 0.2 0.4 0.8 0.4 0.8 1.2 0.4 0.8 0.4 0.8 0.4 0.8 0.2 0.4 0.4 0.8 0.4 0.8 0.2 0.4 0.4 0.8

Coated Cermet Grade for Steel Turning

T2100Z

Cat. No.

11° WPMT 110204N-LB 11° WPMT 160308N-LB

Stock

Dimensions (mm)

T2100Z

Shape

Relief Angle

Trigon type Positive Inserts / M-class Inscribed Hole Corner Thickness Circle Dia. Radius

S S

6.35 9.525

2.38 3.18

2.8 4.4

0.4 0.8

LB

Cat. No.

SPMR 090304N-FK SPMR 090308N-FK SPMR 120304N-FK 11° SPMR 120308N-FK FK 11°

Stock

Dimensions (mm)

T2100Z

Shape

Relief Angle

Square type Positive Inserts / M-class (Without Hole) Inscribed Hole Corner Thickness Circle Dia. Radius

S S S S

9.525

3.18

-

12.7

3.18

-

0.4 0.8 0.4 0.8

Cat. No.

11° TPMR 090204N-FK

TPMR 110302N-FK 11° TPMR 110304N-FK TPMR 110308N-FK TPMR 160304N-FK 11° TPMR 160308N-FK FK TPMR 160312N-FK

Stock

Dimensions (mm)

T2100Z

Shape

Relief Angle

Triangular type Positive Inserts / M-class (Without Hole) Hole Corner Inscribed Thickness Dia. Radius Circle

S S S S S S S

5.56

2.38

-

6.35

3.18

-

9.525

3.18

-

0.4 0.2 0.4 0.8 0.4 0.8 1.2

D = Euro stock S = Japan stock

11

Coated Cermet Grade for Steel Turning

T2100Z

 Application Examples

P 20CrMo4 Shaft

20CrMo4 Shaft

P

Fracture suppressed for stable machining Flank wear suppressed compared to compared to competitor's coated cermet conventional coated cermet Flank Wear Width: 160µm Flank Wear Width: 230µm

T2100Z+FE (400 pcs/C)

T2100Z+FE (400 pcs/C)

Competitor's Grade A (P20 CVD cermet)

(200 pcs/C)

Conventional Grade (P20 PVD cermet)

(400 pcs/C)

Tool: DNMG150408N-FE (T2100Z) Continuous turning Cutting Conditions: vc = 350m/min f = 0.2-0.3mm/rev ap = 0.2-1.0mm Wet

P

P Ck53 Hub Stable and 10% longer tool life compared to conventional coated cermet (P30)

20CrMo4 Shaft Automotive Component Flank wear suppressed compared to competitor's coated cermet Flank Wear Width: 60µm

T2100Z+SE (100 pcs/C)

No. of Workpieces (pcs/C)

Tool: DNMG150408N-FE (T2100Z) Continuous turning Cutting Conditions: vc = 350m/min f = 0.2-0.5mm/rev ap = 0.2-0.8mm Wet

Flank Wear Width: 140µm

Competitor's Grade B (P20 CVD cermet)

300 200 100 0

(100 pcs/C)

T2100Z+FL (325 pcs/C)

Conventional Grade (P30 PVD cermet) (300 pcs/C)

Tool: DNMG150408N-SE (T2100Z) Continuous turning Cutting Conditions: vc = 260m/min, f = 0.1-0.2mm/rev, ap = 0.33mm Wet

Tool: DNMG150408N-FL (T2100Z) Continuous turning Cutting Conditions: vc = 300m/min, f = 0.3mm/rev, ap = 0.15mm Wet

SPHD Frame

SPHD Frame

P

Stable machining and flank wear suppressed compared to coated carbide (P20)

T2100Z+SE (120 pcs/C)

Flank wear suppressed compared to conventional coated cermet

T2100Z+LU (50 pcs/C)

Conventional Grade (P20 CVD cermet)

(120 pcs/C)

Tool: DNMG150404N-SE (T2100Z) Continuous turning Cutting Conditions: vc = 350m/min, f = 0.1-0.2mm/rev, ap = 1.0mm Wet

P

Conventional Grade (P20 PVD cermet)

(50 pcs/C)

Tool: DNMG150408N-LU (T2100Z) Continuous turning Cutting Conditions: vc = 300m/min, f = 0.1-0.3mm/rev, ap = 0.3mm Wet

12

Coated Cermet Grade for Steel Turning

T2100Z

■ Recommended Cutting Conditions Work Material

Mild Steel

(S235J, etc.)

Low Carbon Steel Low-alloy Steel (C10, 15CrMo5, etc.)

High Carbon Steel High-alloy Steel (C45, 24CrMo5, etc.)

Application

Grade

Continuous to General-purpose

Cutting Conditions

Min - Optimum - Max

Depth of Cut ap (mm)

Feed Rate f (mm/rev)

Cutting Speed vc (m/min)

T2100Z

0.2 - 1.0 - 2.5

0.05 - 0.15 - 0.25

50 - 250 - 400

Interrupted

T2100Z

0.2 - 1.0 - 2.5

0.05 - 0.15 - 0.30

50 - 200 - 350

Heavy Interrupted

T2100Z

0.2 - 1.0 - 2.5

0.10 - 0.15 - 0.35

50 - 200 - 300

Continuous to General-purpose

T2100Z

0.2 - 1.0 - 2.5

0.05 - 0.15 - 0.25

50 - 200 - 350

Interrupted

T2100Z

0.2 - 1.0 - 2.5

0.05 - 0.15 - 0.30

50 - 180 - 300

Heavy Interrupted

T2100Z

0.2 - 1.0 - 2.5

0.10 - 0.15 - 0.35

50 - 180 - 280

Continuous to General-purpose

T2100Z

0.2 - 1.0 - 2.5

0.05 - 0.15 - 0.25

50 - 180 - 300

Interrupted

T2100Z

0.2 - 1.0 - 2.5

0.05 - 0.15 - 0.30

50 - 150 - 280

Heavy Interrupted

T2100Z

0.2 - 1.0 - 2.5

0.10 - 0.15 - 0.35

50 - 150 - 250

■ Characteristics Values Work Material

P

Steel

Grade

T2100Z

Hardness (HRA)

92.0

TRS (GPa)

2.2

Coating type

ABSOTECH

Coaching Thickness (μm)

Features • •

3

13

Our 1st recommended cermet grade for turning steel With high stability through the use of a tough new substrate, this general-purpose grade supports various kinds of machining

MEMO

MEMO

SUMITOMO ELECTRIC Hartmetall GmbH Konrad-Zuse-Straße 9 | 47877 Willich | Germany T +49 2154 4992-0 info@sumitomotool.com www.sumitomotool.com

SUMITOMO ELECTRIC Hardmetal Ltd. 2 Devon Way | Longbridge Technology Park Birmingham B31 2 TS | UK T +44 121 6613650 salesUK@sumitomotool.com

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