Page 1

PRODUCT INFORMATION

S-XPF SERIE X Performer Forming Taps !

S-XPF OIL-S-XPF S-XPF-6GX S-XPF-7GX S-XPF-P S-SC-XPF S-XPF-SPT

VOL.3

Exceptional performance in alloy steels, forged steels, and hardened steels up to 35 HRC !

FEATURES

Ideal for automotive parts application !

1

Long tool life is possible in carbon and alloy steels, as there are no problems with chips typically found with cutting taps. This is particularly effective for machining steel forgings for automotive applications.

2

The use of special threading reduces tapping torque and heat generation, which creates stable, long tool life even when using water-soluble cutting fluid.

3

Stable tapping performance can be achieved thanks to the high wear resistance and toughness of the cobalt HSS substrate.

4

The excellent wear resistance and anti-welding properties of the V coating provide the S-XPF with stable tool life.


INDEX TOOLS

THREAD TYPE

RANGE

PAGE

S-XPF

M

M 3 ~ M 30

4

OIL-S-XPF

M M M M

M 6 ~ M 45

5

M 3 ~ M 16

6

M 3 ~ M 16

7

M 3 ~ M 20

8

NAME

New Sizes

New Sizes

NEW

S-XPF-6GX

NEW

S-XPF-7GX

NEW

S-XPF-P

NEW

S-SC-XPF

M

M 3 ~ M 16

9

S-XPF

MF

M 8 ~ M 20

10

OIL-S-XPF

MF

M 8 ~ M 20

11

NEW

S-XPF-P

MF

M 8 ~ M 20

12

NEW

S-XPF

UNC

N° 5 ~ 1"

13

NEW

S-XPF

UNF

N° 6 ~ 1"

14

NEW

S-XPF-SPT

G

G 1/8 ~ G 1/2

15

New Sizes

DIN 371 1. Only M6 shanks have a male center. 2. The proper drill hole size may change due to work material. Use the recommended drill hole size as a benchmark. 3. As the hole diameter may vary by behavior of plasticity depending on the material, hardness and shapes of workpiece, the hole diameter should be determined through trial tapping prior to final machining. 4. The drill hole size is for a 6H internal thread. 5. TAP Limit does not guarantee thread limit for the internal thread after tapping.

DIN 374

DIN 376

$ppOLcDWLoQs  $QweQGuQgeQ  $ppOLcD]LoQL  $ppOLcDWLoQs  $ppOLNDWLoQ  $ppOLNDWLoQ  $pOLcDcLoQes  ɉɪɢɦɟɧɟɧɢɟ C”0.%

0.5C”0.4%

&•0.45%

SCM

5a5+5C

5a45+5C

Cu

BS

BsC

PB

Al

AC,ADC

2

1. The proper5a+5C drill hole size may to work material. drill 45a5+5C SUSchange dueSKD SC Use the recommended GG GGGhole size as a benchmark. 2. As the hole diameter may vary by behavior of plasticity depending on the material, hardness and shapes of workpiece, the hole diameter should be determined through trial tapping prior to final machining. Vinyl Plast. Ti 3. MC The drill hole ZDC size is for a 6H internal thread.Ni 4. TAP Limit does not guarantee thread limit for the internal thread after tapping.

OSG Europe: www.osgeurope.com


Characteritics and Instructions Instructions for use S-XPF & OIL-S-XPF.

Torque Characteristics of S-XPF Taps Tapping torque has been reduced 30% compared to existing products!

1. C h e c k t h e f o r m i n g c o n d i t i o n i n t h e s a m e way a s f o r conventional nu-roll taps.

60

2. Highly lubricating water soluble or non-water soluble coolants are recommended.

50

S-XPF

40

Existing Product

3. Use machines and toolholders with minimum runout.

Tapping Torque

30

4. Cutting conditions may change depending on the strength of the work material, machines, and toolholders.

20 10 0

0

1

2

3

4

5

6

5. The formed thread has a small slit at the crest.

7

-10 -20

Applications for use S-XPF & OIL-S-XPF.

-30 -40 Time

*1 Please use a cutting fluid with high lubricity.

Tool

M12 × 1,5 DIN374

Work Material

Tapping Speed

Work Material

SCM440 (30HRC)

Medium Carbon Steels

15~30

Hole Size

Dia. 11,3×25mm

High Carbon Steels

15~30

Tapping Length

18mm (1,5D)

Alloy Steels

Tapping Speed

10m/min (265min -1)

15~30

Coolant

Water Soluble (10%)

5~20

Machine

Vertical Machining Center

C≤0.4%

(Through)

C≥0.45%

(Blind)

SCM

Hardened Steels

25~ 35HRC

Stainless Steels

5~15

SUS

○*1

■ Applications

■ Applications

OIL-S-XPF

S-XPF 300

 

Applications and Machining Examples for OIL-S-XPF Taps

Applications and Machining Examples for S-XPF Taps

Tensile 200 strength

Ideal ◎ Good ○

400

500

Hardness

600

0

700

800

10 15 20

Tensile 200 strength

900 1,000 1,100 1,200 (N/mm2) 25

30

35

300

400

500

700

800

900 1,000 1,100 1,200 (N/mm2)

Hardness

40

600

0

10 15 20

25

30

35

40

(HRC)

(HRC)

■ Machining Examples

■ Machining Examples

S-XPF Taps are able to achieve stable tapping even in alloy steels (30HRC) with water soluble fluid.

OIL-S-XPF Taps are able to achieve stable tapping even in alloy steels (30HRC) with water soluble fluid.

Tool

M14×1,5 DIN374

Tool

M8X1 6HX blind hole

Work Material

SCM440 (30HRC)

Work Material

42CrM04 (35HRC)

Hole Size

Dia. 13,3×25

(Through)

Hole Size

7,55 x 26

Tapping Length

20mm (1,5D)

(Blind)

Tapping Length

20,4mm

Tapping Speed

15m/min (341min -1)

Tapping Speed

12m/min

Coolant

Water Soluble (20)

Coolant

Non water base lubricant

Machine

Vertical Machining Center

Machine

Vertical Machining Center

GP-OUT

1.354 (Holes)

S-XPF

(Blind)

6.100 (Holes)

OIL-S-XPF

$ppOLcDWLoQs  $QweQGuQgeQ  $ppOLcD]LoQL  $ppOLcDWLoQs  $ppOLNDWLoQ  $ppOLNDWLoQ  $pOLcDcLoQes  ɉɪɢɦɟɧɟɧɢɟ Competitor A

C”0.%

0.5C”0.4%

SCM

760 (Holes)

Competitor B

Cu

511(Holes) C•0.45%

BS

BsC

Rubbing noise

5a5+5C

5a45+5C

45a5+5C

5a+5C Competitor

SUS

MC

ZDC

Ti

1.800SKD (Holes)

SC

GG

GGG

GP-OUT 500

Tapping Holes

PB

Al 1.000

AC,ADC 1.500 (Holes)

OSG Europe: www.osgeurope.com

2.000

Ni

Tapping Holes

4.000

Plast.

6.000

Vinyl

8.000

10.000 (Holes)

3


S-XPF METRIC

METRISCH

METRICO

MÉTRIQUE

High performance forming tap

Hochleistungsgewindeformer

Maschio a rullare ad alta performance

Taraud à refoulé à haute performance

W Ezes Nsi

M METRISK

METRISK

METRICO

Ɇ(73ɂɑ(&.ɂɃ

High Performance rulletap

High performance pressgängtapp

Alta prestaciones, macho de laminación

ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ

ISO 2 6HX

2 a

DIN 371

New Sizes

M

P

3 4 5 6 8 10

0,5 0,7 0,8 1 1,25 1,5

V

HSS-Co

l1

d

a

Drill Hole Size

Z∆

Stock

18 21 25 30 35 39

3,5 4,5 6,0 6,0 8,0 10,0

3,5 4,5 6,0 4,9 6,2 8,0

2,77 ~ 2,81 3,66 ~ 3,72 4,61 ~ 4,68 5,51 ~ 5,59 7,37 ~ 7,45 9,24 ~ 9,33

4 4 5 5 5 8

● ● ● ● ● ●

ISO 2 6HX

2

New Sizes New Sizes New Sizes

P 1,75 2 2 2,5 2,5 2,5 3 3 3,5

NEW

X

L X

New Sizes New Sizes

M 12 14 16 18 20 22 24 27 30

X

New Sizes

EDP

l

X

DIN 376

48030179 48030191 48030202 48069214 48069228 48069238 48069247 48069262 48069271

Price

X

M

L 56 63 70 80 90 100

d

New Sizes

EDP 48030138 48030144 48030149 48030155 48030161 48030169

L

X

New Sizes

l1

L

l

d

a

110 110 110 125 140 140 160 160 180

17 20 20 20 20 20 24 18 21

9 11 12 14 16 18 18 20 22

7 9 9 11 12 14,5 14,5 16 18

BRUA ABLE FE IL A V A S SIZE

X

Drill Hole Size

Z∆

Stock

11,1 ~ 11,2 12,96 ~ 13,08 14,96 ~ 15,08 16,66 ~ 16,81 18,66 ~ 18,81 20,66 ~ 20,81 22,39 ~ 22,56 25,39 ~ 25,56 28,09 ~ 28,28

8 8 8 8 8 8 8 8 8

● ● ● ● ● ● ● ● ●

Price

RY 2012

Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок

$ppOLcDWLoQs  $QweQGuQgeQ  $ppOLcD]LoQL  $ppOLcDWLoQs  $ppOLNDWLoQ  $ppOLNDWLoQ  $pOLcDcLoQes  ɉɪɢɦɟɧɟɧɢɟ C”0.% 15~40 m/min Cu 10~30 m/min

4

0.5C”0.4% 15~40 m/min BS 10~30 m/min

&•0.45% 15~30 m/min BsC 10~30 m/min

SCM 15~30 m/min PB

5a5+5C

5a45+5C

45a5+5C

5a+5C

5~20 m/min Al 20~50 m/min

X

V

HSS-Co

a

M

d

M

SUS

SKD

AC,ADC 20~40 m/min

MC

ZDC

Ti

SC

GG

GGG

15~40 m/min

8~20 m/min Ni

Plast.

Vinyl

10~30 m/min

OSG Europe: www.osgeurope.com

● Delivery from stock ○ Available on short notice


OIL-S-XPF METRIC

METRISCH

METRICO

MÉTRIQUE

High performance forming tap

Hochleistungsgewindeformer

Maschio a rullare ad alta performance

Taraud à refoulé à haute performance

W Ezes Nsi

M METRISK

METRISK

METRICO

Ɇ(73ɂɑ(&.ɂɃ

High Performance rulletap

High performance pressgängtapp

Alta prestaciones, macho de laminación

ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ

ISO 2 6HX

2 a

DIN 371 P 1 1,25 1,5

V

HSS-Co

l1 30 35 39

ISO 2 6HX

d 6 8 10

a

Drill Hole Size

Z∆

Stock

4,9 6,2 8,0

5,51 ~ 5,59 7,37 ~ 7,45 9,24 ~ 9,33

5 5 8

● ● ●

2

New Sizes New Sizes New Sizes New Sizes New Sizes New Sizes New Sizes New Sizes

L

EDP

M

P

L

l

d

a

48042179 48042191 48042202 48071214 48071228 48071238 48071247 48071262 48071271 48071281 48071294 48071304 48071314 48071319

12 14 16 18 20 22 24 27 30 33 36 39 42 45

1,75 2 2 2,5 2,5 2,5 3 3 3,5 3,5 4 4 4,5 4,5

110 110 110 125 140 140 160 160 180 180 200 200 200 220

17 20 20 20 20 20 24 18 21 21 24 24 27 27

9 11 12 14 16 18 18 20 22 25 28 32 32 36

7 9 9 11 12 14,5 14,5 16 18 20 22 24 24 29

NEW

X

X

New Sizes

X

New Sizes

l

X

DIN 376

New Sizes

Price

X

M

L 80 90 100

d

M 6 8 10

L

X

EDP 48042155 48042161 48042169

l1

BRUA ABLE FE IL A V A S SIZE

X

Drill Hole Size

Z∆

Stock

11,1 ~ 11,2 12,96 ~ 13,08 14,96 ~ 15,08 16,66 ~ 16,81 18,66 ~ 18,81 20,66 ~ 20,81 22,39 ~ 22,56 25,39 ~ 25,56 28,09 ~ 28,28 31,09 ~ 31,28 33,80 ~ 34,01 36,80 ~ 37,01 39,52 ~ 39,73 42,52 ~ 42,73

8 8 8 8 8 8 8 8 8 8 8 9 9 9

● ● ● ● ● ● ● ● ● ○ ○ ○ ○ ○

Price

RY 2012

Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок

$ppOLcDWLoQs  $QweQGuQgeQ  $ppOLcD]LoQL  $ppOLcDWLoQs  $ppOLNDWLoQ  $ppOLNDWLoQ  $pOLcDcLoQes  ɉɪɢɦɟɧɟɧɢɟ C”0.% 15~40 m/min Cu 10~30 m/min

0.5C”0.4% 15~40 m/min BS 10~30 m/min

C•0.45% 15~30 m/min BsC 10~30 m/min

SCM 15~30 m/min PB

5a5+5C

5a45+5C

45a5+5C

5a+5C

5~20 m/min Al 20~50 m/min

X

V

HSS-Co

a

M

d

M

SUS

SKD

AC,ADC 20~40 m/min

MC

ZDC

Ti

SC

GG

GGG

15~40 m/min

8~20 m/min Ni

Plast.

Vinyl

10~30 m/min

OSG Europe: www.osgeurope.com

● Delivery from stock ○ Available on short notice

5


S-XPF-6GX METRIC

METRISCH

METRICO

MÉTRIQUE

High performance forming tap

Hochleistungsgewindeformer

Maschio a rullare ad alta performance

Taraud à refoulé à haute performance

W E N

M METRISK

METRISK

METRICO

Ɇ(73ɂɑ(&.ɂɃ

High Performance rulletap

High performance pressgängtapp

Alta prestaciones, macho de laminación

ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ

V

HSS-Co

ISO 2 6GX

2 a

DIN 371 3 4 5 6 8 10

L

l1

d

a

Drill Hole Size

Z∆

Stock

56 63 70 80 90 100

18 21 25 30 35 39

3,5 4,5 6 6 8 10

3,5 4,5 6 4,9 6,2 8

2,79 ~ 2,82 3,69 ~ 3,75 4,64 ~ 4,71 5,55 ~ 5,63 7,40 ~ 7,47 9,26 ~ 9,35

4 4 5 5 5 8

● ● ● ● ● ●

V

HSS-Co

ISO 2 6GX

Price

X

M

P 0,5 0,7 0,8 1 1,25 1,50

d

M

L

2

X

EDP 48086138 48086144 48086149 48086155 48086161 48086169

l1

l

X

DIN 376

X

X

L X

EDP

M

P

L

l

48086179 48086191 48086202

12 14 16

1,75 2 2

110 110 110

17 17 20

d 9 11 12

X

a

Drill Hole Size

Z∆

Stock

7 9 9

11,14 ~ 11,24 13,00 ~ 13,12 15,00 ~ 15,12

8 8 8

● ● ●

Price

Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок

$ppOLcDWLoQs  $QweQGuQgeQ  $ppOLcD]LoQL  $ppOLcDWLoQs  $ppOLNDWLoQ  $ppOLNDWLoQ  $pOLcDcLoQes  ɉɪɢɦɟɧɟɧɢɟ C”0.% 15~40 m/min Cu 10~30 m/min

6

0.5C”0.4% 15~40 m/min BS 10~30 m/min

C•0.45% 15~30 m/min BsC 10~30 m/min

SCM 15~30 m/min PB

5a5+5C

5a45+5C

45a5+5C

5a+5C

5~20 m/min Al 20~50 m/min

SUS

SKD

AC,ADC 20~40 m/min

MC

ZDC

Ti

SC

GG

GGG

15~40 m/min

8~20 m/min Ni

Plast.

Vinyl

10~30 m/min

OSG Europe: www.osgeurope.com

X

M

RY 2012

d

UA LE FEBR AVAILAB

a

M

● Delivery from stock ○ Available on short notice


S-XPF-7GX METRISCH

METRICO

MÉTRIQUE

High performance forming tap

Hochleistungsgewindeformer

Maschio a rullare ad alta performance

Taraud à refoulé à haute performance

W E N

M METRISK

METRISK

METRICO

Ɇ(73ɂɑ(&.ɂɃ

High Performance rulletap

High performance pressgängtapp

Alta prestaciones, macho de laminación

ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ

ISO 2 7GX

2 a

DIN 371 P

3 4 5 6 8 10

0,5 0,7 0,8 1 1,25 1,50

V

HSS-Co

l1

d

a

Drill Hole Size

Z∆

Stock

18 21 25 30 35 39

3,5 4,5 6 6 8 10

3,5 4,5 6 4,9 6,2 8

2,81 ~ 2,85 3,71 ~ 3,77 4,66 ~ 4,73 5,56 ~ 5,64 7,42 ~ 7,50 9,30 ~ 9,39

4 4 5 5 5 8

● ● ● ● ● ●

ISO 2 7GX

Price

X

M

L 56 63 70 80 90 100

d

M

L

2

X

EDP 48087138 48087144 48087149 48087155 48087161 48087169

l1

l

X

DIN 376

X

L X

EDP

M

P

L

l

48087179 48087191 48087202

12 14 16

1,75 2 2

110 110 110

17 20 20

d 9 11 12

X

a

Drill Hole Size

Z∆

Stock

7 9 9

11,17 ~ 11,28 13,04 ~ 13,16 15,04 ~ 15,16

8 8 8

● ● ●

Price

Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок

$ppOLcDWLoQs  $QweQGuQgeQ  $ppOLcD]LoQL  $ppOLcDWLoQs  $ppOLNDWLoQ  $ppOLNDWLoQ  $pOLcDcLoQes  ɉɪɢɦɟɧɟɧɢɟ C”0.%

0.5C”0.4%

15~40 m/min

15~40 m/min

Cu

BS

10~30 m/min

10~30 m/min

C•0.45% 15~30 m/min BsC 10~30 m/min

SCM 15~30 m/min PB

5a5+5C

5a45+5C

45a5+5C

5a+5C

5~20 m/min Al 20~50 m/min

SUS

SKD

AC,ADC 20~40 m/min

MC

ZDC

Ti

SC

GG

GGG

15~40 m/min

8~20 m/min Ni

Plast.

Vinyl

10~30 m/min

OSG Europe: www.osgeurope.com

X

V

HSS-Co

a

M

RY 2012

d

UA LE FEBR AVAILAB

X

M

METRIC

● Delivery from stock ○ Available on short notice

7


S-XPF-P

W E N

M

METRIC

METRISCH

METRICO

MÉTRIQUE

High performance forming tap

Hochleistungsgewindeformer

Maschio a rullare ad alta performance

Taraud à refoulé à haute performance

4P chamfer

4 Gang. Anschnittlänge

4 filleti

4 entrée gun

M METRISK

METRISK

METRICO

ɆETPɂɑECKɂɃ

High Performance rulletap

High performance pressgängtapp

Alta prestaciones, macho de laminación

ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟɦɟɬɱɢɤɢ

4 x stigning på opløb

4 x stigning

4 pasos

4 ɜɢɬɤɚ

ISO 2 6HX

4 a

DIN 371 P

3 4 5 6 8 10

0,5 0,7 0,8 1 1,25 1,50

V

HSS-Co

l1

d

a

Drill Hole Size

Z∆

Stock

18 21 25 30 35 39

3,5 4,5 6 6 8 10

3,5 4,5 6 4,9 6,2 8

2,77~2,81 3,66~3,72 4,61~4,68 5,51~5,59 7,37~7,45 9,24~9,33

4 4 5 5 5 8

● ● ● ● ● ●

ISO 2 6HX

Price

X

M

L 56 63 70 80 90 100

d

M

L

4

X

EDP 48088138 48088144 48088149 48088155 48088161 48088169

l1

l

X

DIN 376

X

X

L X

EDP

M

P

L

l

48088179 48088191 48088202

12 14 16

1,75 2 2

110 110 110

17 20 20

X

d

a

Drill Hole Size

Z∆

Stock

9 11 12

7 9 9

11,1~11,2 12,96~13,08 14,96~15,08

8 8 8

● ● ●

Price

Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок

$ppOLcDWLoQs  $QweQGuQgeQ  $ppOLcD]LoQL  $ppOLcDWLoQs  $ppOLNDWLoQ  $ppOLNDWLoQ  $pOLcDcLoQes  ɉɪɢɦɟɧɟɧɢɟ C”0.% 15~40 m/min Cu 10~30 m/min

8

0.5C”0.4% 15~40 m/min BS 10~30 m/min

C•0.45% 15~30 m/min BsC 10~30 m/min

SCM 15~30 m/min PB

5a5+5C

5a45+5C

45a5+5C

5a+5C

5~20 m/min Al 20~50 m/min

SUS

SKD

AC,ADC 20~40 m/min

MC

ZDC

Ti

SC

GG

GGG

15~40 m/min

8~20 m/min Ni

Plast.

Vinyl

10~30 m/min

OSG Europe: www.osgeurope.com

X

V

HSS-Co

a

M

d

012 RUARY 2 B E F E L AVAILAB

● Delivery from stock ○ Available on short notice


S-SC-XPF METRISCH

METRICO

MÉTRIQUE

High performance forming tap

Hochleistungsgewindeformer

Maschio a rullare ad alta performance

Taraud à refoulé à haute performance

Short chamfer

kurzer Anschnitt

Imbocco corto

Entrée courte

M METRISK

METRISK

METRICO

ɆET3ɂɑECKɂɃ

High Performance rulletap

High performance pressgängtapp

Alta prestaciones, macho de laminación

ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟɦɟɬɱɢɤɢ

Kort indløb

Kort faslängd

Chaflán corto

Ʉɨɪɨɬɤɢɣ ɡɚɯɨɞ

ISO 2 6HX

1,5 a

DIN 371 3 4 5 6 8 10

L

l1

d

a

Drill Hole Size

Z∆

Stock

56 63 70 80 90 100

18 21 25 30 35 39

3,5 4,5 6 6 8 10

3,5 4,5 6 4,9 6,2 8

2,77~2,81 3,66~3,72 4,61~4,68 5,51~5,59 7,37~7,45 9,24~9,33

4 4 5 5 5 8

● ● ● ● ● ●

V

HSS-Co

ISO 2 6HX

Price

X

M

P 0,5 0,7 0,8 1 1,25 1,50

d

M

L

1,5

X

EDP 48089138 48089144 48089149 48089155 48089161 48089169

l1

l

X

DIN 376

X

L X

EDP

M

P

L

l

48089179 48089191 48089202

12 14 16

1,75 2 2

110 110 110

17 20 20

d 9 11 12

X

a

Drill Hole Size

Z∆

Stock

7 9 9

11,1~11,2 12,96~13,08 14,96~15,08

8 8 8

● ● ●

Price

Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок

$ppOLcDWLoQs  $QweQGuQgeQ  $ppOLcD]LoQL  $ppOLcDWLoQs  $ppOLNDWLoQ  $ppOLNDWLoQ  $pOLcDcLoQes  ɉɪɢɦɟɧɟɧɢɟ C”0.% 15~40 m/min Cu 10~30 m/min

0.5C”0.4% 15~40 m/min BS 10~30 m/min

C•0.45% 15~30 m/min BsC 10~30 m/min

SCM 15~30 m/min PB

5a5+5C

5a45+5C

45a5+5C

5a+5C

5~20 m/min Al 20~50 m/min

X

V

HSS-Co

a

M

d

012 RUARY 2 B E F E L AVAILAB

X

M

W E N

METRIC

SUS

SKD

AC,ADC 20~40 m/min

MC

ZDC

Ti

SC

GG

GGG

15~40 m/min

8~20 m/min Ni

Plast.

Vinyl

10~30 m/min

OSG Europe: www.osgeurope.com

● Delivery from stock ○ Available on short notice

9


S-XPF METRIC FINE

METRISC+ FEIN

METRICO FINE

MÉTRIQUE FIN

High performance forming tap

Hochleistungsgewindeformer

Maschio a rullare ad alta performance

Taraud à refoulé à haute performance

MF

MF METRISK FIN

METRICO FINO

High Performance rulletap

High performance pressgängtapp

Alta prestaciones, macho de laminación

MF

V

HSS-Co

ISO 2 6HX

ȼɕCOK$ə ɉ3Oɂ%OȾɂTEɅɖ+OCTɖ ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟɦɟɬɱɢɤɢ

d

METRISK FINGEVIND

2 l

DIN 374 EDP

MF

48030162 48030171 48030170 48030182 48030181 48030180 48030192 48030203 48030216 48030230

8 10 10 12 12 12 14 16 18 20

a

L

P

L

l

1 1 1,25 1 1,25 1,5 1,5 1,5 1,5 1,5

90 90 100 100 100 100 100 100 110 125

10 12 12 15 15 15 15 15 15 15

d 6 7 7 9 9 9 11 12 14 16

a

Drill Hole Size

Z∆

Stock

4,9 5,5 5,5 7,0 7,0 7,0 9,0 9,0 11 12

7,51 ~ 7,59 9,51 ~ 9,59 9,37 ~ 9,45 11,52 ~ 11,6 11,39 ~ 11,46 11,25 ~ 11,34 13,25 ~ 13,34 15,25 ~ 15,34 17,25 ~ 17,34 19,25 ~ 19,34

5 8 8 8 8 8 8 8 8 8

● ● ● ● ● ● ● ● ● ●

Price

Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок

$ppOLcDWLoQs  $QweQGuQgeQ  $ppOLcD]LoQL  $ppOLcDWLoQs  $ppOLNDWLoQ  $ppOLNDWLoQ  $pOLcDcLoQes  ɉɪɢɦɟɧɟɧɢɟ C”0.% 15~40 m/min Cu 10~30 m/min

10

0.5C”0.4% 15~40 m/min BS 10~30 m/min

C•0.45% 15~30 m/min BsC 10~30 m/min

SCM 15~30 m/min PB

5a5+5C

5a45+5C

45a5+5C

5a+5C

5~20 m/min Al 20~50 m/min

SUS

SKD

AC,ADC 20~40 m/min

MC

ZDC

Ti

SC

GG

GGG

15~40 m/min

8~20 m/min Ni

Plast.

Vinyl

10~30 m/min

OSG Europe: www.osgeurope.com

● Delivery from stock ○ Available on short notice


OIL-S-XPF METRIC FINE

METRISC+ FEIN

METRICO FINE

MÉTRIQUE FIN

High performance forming tap

Hochleistungsgewindeformer

Maschio a rullare ad alta performance

Taraud à refoulé à haute performance

W Ezes Nsi

MF METRISK FINGEVIND

METRISK FIN

METRICO FINO

High Performance rulletap

High performance pressgängtapp

Alta prestaciones, macho de laminación

MF

V

HSS-Co

ISO 2 6HX

ȼɕCOK$ə ɉ3Oɂ%OȾɂTEɅɖ+OCTɖ ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟɦɟɬɱɢɤɢ

d

MF

2 l

DIN 374 EDP

New Sizes

MF

48042162 48042171 48042170 48042181 48042180 48042192 48042203 48042216 48071230

8 10 10 12 12 14 16 18 20

a

L

P

L

l

d

1 1 1,25 1,25 1,5 1,5 1,5 1,5 1,5

90 90 100 100 100 100 100 110 125

10 12 12 15 15 15 15 15 15

6 7 7 9 9 11 12 14 16

a 4,9 5,5 5,5 7,0 7,0 9,0 9,0 11,0 12,0

Drill Hole Size

Z∆

Stock

7,51 ~ 7,59 9,51 ~ 9,59 9,37 ~ 9,45 11,39 ~ 11,46 11,25 ~ 11,34 13,25 ~ 13,34 15,25 ~ 15,34 17,25 ~ 17,34 19,25 ~ 19,34

5 8 8 8 8 8 8 8 8

● ● ● ● ● ● ● ● ●

Price

Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок

$ppOLcDWLoQs  $QweQGuQgeQ  $ppOLcD]LoQL  $ppOLcDWLoQs  $ppOLNDWLoQ  $ppOLNDWLoQ  $pOLcDcLoQes  ɉɪɢɦɟɧɟɧɢɟ C”0.% 15~40 m/min Cu 10~30 m/min

0.5C”0.4% 15~40 m/min BS 10~30 m/min

C•0.45% 15~30 m/min BsC 10~30 m/min

SCM 15~30 m/min PB

5a5+5C

5a45+5C

45a5+5C

5a+5C

5~20 m/min Al 20~50 m/min

SUS

SKD

AC,ADC 20~40 m/min

MC

ZDC

Ti

SC

GG

GGG

15~40 m/min

8~20 m/min Ni

Plast.

Vinyl

10~30 m/min

OSG Europe: www.osgeurope.com

● Delivery from stock ○ Available on short notice

11


S-XPF-P

W E N

MF

METRIC

METRISCH

METRICO

MÉTRIQUE

High performance forming tap

Hochleistungsgewindeformer

Maschio a rullare ad alta performance

Taraud à refoulé à haute performance

4P chamfer

4 Gang. Anschnittlänge

4 filleti

4 entrée gun

MF METRISK

METRISK

METRICO

ɆETPɂɑECKɂɃ

High Performance rulletap

High performance pressgängtapp

Alta prestaciones, macho de laminación

ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟɦɟɬɱɢɤɢ

4 x stigning på opløb

4 x stigning

4 pasos

4 ɜɢɬɤɚ

MF

V

HSS-Co

ISO 2 6HX

d

2012 BRUARY E F E L B AVAILA 4 l

DIN 374 EDP

MF

48088162 48088171 48088170 48088182 48088181 48088180 48088192 48088203 48088216 48088230

8 10 10 12 12 12 14 16 18 20

a

L

P

L

l

1 1 1,25 1 1,25 1,5 1,5 1,5 1,5 1,5

90 90 100 100 100 100 100 100 110 125

10 12 12 15 15 15 15 15 15 15

d 6 7 7 9 9 9 11 12 14 16

a

Drill Hole Size

Z∆

Stock

4,9 5,5 5,5 7,0 7,0 7,0 9,0 9,0 11 12

7,51 ~ 7,59 9,51 ~ 9,59 9,37 ~ 9,45 11,52 ~ 11,6 11,39 ~ 11,46 11,25 ~ 11,34 13,25 ~ 13,34 15,25 ~ 15,34 17,25 ~ 17,34 19,25 ~ 19,34

5 8 8 8 8 8 8 8 8 8

● ● ● ● ● ● ● ● ● ●

Price

Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок

$ppOLcDWLoQs $ppOLcDWLoQs  $QweQGuQgeQ $QweQGuQgeQ  $ppOLcD]LoQL $ppOLcD]LoQL  $ppOLcDWLoQs $ppOLcDWLoQs  $ppOLNDWLoQ $ppOLNDWLoQ  $ppOLNDWLoQ $ppOLNDWLoQ  $pOLcDcLoQes $pOLcDcLoQes  ɉɪɢɦɟɧɟɧɢɟ ɉɪɢɦɟɧɟɧɢɟ C”0.% C”0.% 15~40 m/min Cu Cu 10~30 m/min

12

0.5C”0.4% 0.5C”0.4% 15~40 m/min BS BS 10~30 m/min

C•0.45% C•0.45% 15~30 m/min BsC BsC 10~30 m/min

SCM SCM 15~30 m/min PB PB

5a5+5C 5a5+5C

5a45+5C 5a45+5C

45a5+5C 45a5+5C

5a+5C 5a+5C

5~20 m/min Al Al 20~50 m/min

SUS SUS

SKD SKD

AC,ADC AC,ADC 20~40 m/min

MC MC

ZDC ZDC

Ti Ti

SC SC

GG GG

GGG GGG

15~40 m/min

8~20 m/min Ni Ni

Plast. Plast.

Vinyl Vinyl

10~30 m/min

OSG OSG Europe: Europe: www.osgeurope.com www.osgeurope.com

● Delivery from stock ○ Available on short notice


S-XPF UNC

UNC

UNC

High performance forming tap

Hochleistungsgewindeformer

Maschio a rullare ad alta performance

Taraud à refoulé à haute performance

W E N

UNC UNC

UNC

UNC

UNC

High Performance rulletap

High performance pressgängtapp

Alta prestaciones, macho de laminación

ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ

ANSI 2BX

2 a

DIN 2182 5 6 8 10 1/4 5/16 3/8

L

l1

d

a

56 56 63 70 80 90 90

18 20 21 25 30 35 35

3,5 4 4,5 6 7 8 9

2,7 3 3,4 4,9 5,5 6,2 7

V

HSS-Co

ANSI 2BX

Drill Hole Size

7/16 1/2 9/16 5/8 3/4 7/8 1

P 14 13 12 11 10 9 8

l

Price

X

L X

UNC

● ● ● ● ● ● ●

X

EDP

Stock

4 4 4 5 5 5 8

2

DIN 2183

48091484 48091489 48091494 48091501 48091515 48091526 48091538

Z∆

2,86 ~ 2,93 3,09 ~ 3,17 3,76 ~ 3,84 4,26 ~ 4,35 5,66 ~ 5,76 7,18 ~ 7,29 8,66 ~ 8,78

X

UNC

P 40 32 32 24 20 18 16

d

UNC

L

X

EDP 48091459 48091461 48091464 48091466 48091471 48091474 48091479

l1

L

l

d

a

100 110 110 110 125 140 160

18,1 19,5 21,1 23,1 20,3 22,6 25,4

8 9 11 12 14 18 18

6,2 7 9 9 11 14,5 14,5

X

Drill Hole Size

Z∆

Stock

10,12 ~ 10,27 11,62 ~ 11,78 13,14 ~ 13,28 14,61 ~ 14,76 17,65 ~ 17,80 20,66 ~ 20,84 23,63 ~ 23,84

8 8 8 8 8 8 8

● ● ● ● ● ● ●

Price

Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок

$ppOLcDWLoQs  $QweQGuQgeQ  $ppOLcD]LoQL  $ppOLcDWLoQs  $ppOLNDWLoQ  $ppOLNDWLoQ  $pOLcDcLoQes  ɉɪɢɦɟɧɟɧɢɟ C”0.% 15~40 m/min Cu 10~30 m/min

0.5C”0.4% 15~40 m/min BS 10~30 m/min

C•0.45% 15~30 m/min BsC 10~30 m/min

SCM 15~30 m/min PB

5a5+5C

5a45+5C

45a5+5C

5a+5C

5~20 m/min Al 20~50 m/min

SUS

SKD

AC,ADC 20~40 m/min

MC

ZDC

Ti

SC

GG

GGG

15~40 m/min

8~20 m/min Ni

Plast.

Vinyl

10~30 m/min

OSG Europe: www.osgeurope.com

X

V

HSS-Co

a

UNC

2012

d

H LE MARC B A IL A V A

X

UNC

UNC

● Delivery from stock ○ Available on short notice

13


S-XPF UNF

UNF

UNF

UNF

High performance forming tap

Hochleistungsgewindeformer

Maschio a rullare ad alta performance

Taraud à refoulé à haute performance

W E N

UNF UNF

UNF

UNF

UNF

High Performance rulletap

High performance pressgängtapp

Alta prestaciones, macho de laminación

ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ

V

HSS-Co

ANSI 2BX

2 a

DIN 2182 6 10 1/4 5/16 3/8

L

l1

d

a

56 70 80 90 90

20 25 30 35 35

4 6 7 8 9

3 4,9 5,5 6,2 7

V

HSS-Co

ANSI 2BX

Drill Hole size

● ● ● ● ●

Price

l

X

X

X

L X

EDP

Stock

4 5 5 5 8

2

DIN 2183

48091486 48091491 48091496 48091504 48091517 48091528 48091539

Z∆

3,19 ~ 3,26 4,41 ~ 4,47 5,87 ~ 5,94 7,39 ~ 7,47 8,98 ~ 9,06

X

UNF

P 40 32 28 24 24

d

UNF

L

X

EDP 48091462 48091467 48091472 48091476 48091481

l1

UNF

P

L

l

d

a

7/16 1/2 9/16 5/8 3/4 7/8 1

20 20 18 18 16 14 12

100 100 100 100 110 125 125

12,7 12,7 14,1 14,1 12,7 14,5 16,9

9 9 11 12 14 18 18

7 7 9 9 12 14,5 14,5

X

Drill Hole size

Z∆

Stock

8 8 8 8 8 8 8

● ● ● ● ● ● ●

10,45 ~ 10,55 12,04 ~ 12,14 13,56 ~ 13,64 15,15 ~ 15,23 18,22 ~ 18,30 21,27 ~ 21,38 24,26 ~ 24,37

Price

Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок

$ppOLcDWLoQs  $QweQGuQgeQ  $ppOLcD]LoQL  $ppOLcDWLoQs  $ppOLNDWLoQ  $ppOLNDWLoQ  $pOLcDcLoQes  ɉɪɢɦɟɧɟɧɢɟ C”0.% 15~40 m/min Cu 10~30 m/min

14

0.5C”0.4% 15~40 m/min BS 10~30 m/min

C•0.45% 15~30 m/min BsC 10~30 m/min

SCM 15~30 m/min PB

5a5+5C

5a45+5C

45a5+5C

5a+5C

5~20 m/min Al 20~50 m/min

SUS

SKD

AC,ADC 20~40 m/min

MC

ZDC

Ti

SC

GG

GGG

15~40 m/min

8~20 m/min Ni

Plast.

Vinyl

10~30 m/min

OSG Europe: www.osgeurope.com

X

UNF

2012

d

H LE MARC B A IL A V A

a

UNF

● Delivery from stock ○ Available on short notice


S-XPF-SPT G (BSP)

G (BSP)

G (BSP)

High performance forming tap

Hochleistungsgewindeformer

Maschio a rullare ad alta performance

Taraud à refoulé à haute performance

W E N

G G (BSP)

G (BSP)

G (BSP)

G (BSP)

High Performance rulletap

High performance pressgängtapp

Alta prestaciones, macho de laminación

ȼɵɫɨɤɨɩɪɨɢɡɜɨɞɢɬɟɥɶɧɵɟ ɧɚɤɚɬɧɵɟ ɦɟɬɱɢɤɢ

UA LE FEBR B A IL A V A

d

V l

X

DIN 2189

a

X

2

X

HSS-Co

X

G

RY 2012

X

X

L X

G

G (BSP)

EDP

G

P

L

l

48064838 48064839 48064840 48064841

1/8 1/4 3/8 1/2

28 19 19 14

90 100 100 125

9 13 13 18

d

X

a

7 11 12 16

Drill Hole size

5,5 9 9 12

Z∆

Stock

8 8 8 8

● ● ● ●

9,24 ~ 9,35 12,41 ~ 12,62 15,92 ~ 16,12 19,93 ~ 20,15

Price

Z∆= Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres Antal skær - Antal skär - Numero de ranuras - Число режущих кромок

$ppOLcDWLoQs  $QweQGuQgeQ  $ppOLcD]LoQL  $ppOLcDWLoQs  $ppOLNDWLoQ  $ppOLNDWLoQ  $pOLcDcLoQes  ɉɪɢɦɟɧɟɧɢɟ C”0.% 15~40 m/min Cu 10~30 m/min

0.5C”0.4% 15~40 m/min BS 10~30 m/min

C•0.45% 15~30 m/min BsC 10~30 m/min

SCM 15~30 m/min PB

5a5+5C

5a45+5C

45a5+5C

5a+5C

5~20 m/min Al 20~50 m/min

SUS

SKD

AC,ADC 20~40 m/min

MC

ZDC

Ti

SC

GG

GGG

15~40 m/min

8~20 m/min Ni

Plast.

Vinyl

10~30 m/min

OSG Europe: www.osgeurope.com

● Delivery from stock ○ Available on short notice

15


S-XPF Taps are able to achieve stable tapping even in medium carbon steels (with Vanadium) using water soluble fluid. Tool

M10×1.5 DIN371

Work Material

S45VC (21HRC)

Hole Size

φ9.3×25

(Through)

Tapping Length

25mm (2.5D)

(Through)

Tapping Speed

15m/min(477min -1)

Coolant

Water Soluble (20%)

S-XPF

Rubbing noise

1.770 (Holes)

Competitor A TiN coating

1.226 (Holes)

Competitor A TiCN coating

939 (Holes)

Rubbing noise

Competitor B TiN coating

894 (Holes)

Rubbing noise

GP-OUT

500

1.000

1.500

2.000 (Holes)

Tapping Holes

Machine

Vertical Machining Center

Even for applications that are difficult for cutting taps, such as deep threading of three times the nominal diameter, the fluteless S-XPF taps perform stable machining using water soluble coolant. Tool

M6×1 DIN371

Work Material

S45C(90HRB)

Hole Size

φ5.55×25

Tapping Length

18mm(3D)

Tapping Speed

20m/min(1,061min -1)

Coolant

Water Soluble (10%)

Machine

Horizontal Machining Center

S-XPF

GP-OUT

6.020 (Holes)

(Through) Competitor A

4.816 (Holes)

GP-OUT

Competitor B

4.212 (Holes)

GP-OUT

(Blind)

2.000

4.000

6.000

8.000 (Holes)

Tapping Holes

Even for applications that are difficult for cutting taps, such as deep threading of three times the nominal diameter, the fluteless OIL-S-XPF taps perform stable machining using water soluble coolant. Tool

M10 x 1,25 4 HX blind hole

Work Material

C70

Hole Size

φ9,3 x 3D

Tapping Length

25mm

Tapping Speed

20m/min

Coolant

Non water base lubricant

Machine

Horizontal Machining Center

OIL-S-XPF

1.800 (Holes)

(Blind) Competitor

800 (Holes) 1.000

500

1.500

2.000

Tapping Holes

2.500 (Holes)

Even for applications that are difficult for cutting taps, such as deep threading of three times the nominal diameter, the fluteless OIL-S-XPF taps perform stable machining using water soluble coolant. Tool

M8 x 1,25 6 HX blind hole

Work Material

GGG70

Hole Size

φ7,4 x 19

Tapping Length

14,5mm

Tapping Speed

10m/min

Coolant

Non water base lubricant

Machine

Horizontal Machining Center

OIL-S-XPF

7.500 (Holes)

(Blind) Competitor

6.000 (Holes) 2. 000

4.000

6.000

8.000

Tapping Holes

10.000 (Holes)

Tool specifications subject to change without notice

Av. Lavoisier 1 B-1300 Wavre Nord Belgium Tel. + 32.10.230508 Fax + 32.10.230531 TOOL COMMUNICATION

E-mail: info@osgeurope.com www.osgeurope.com

All rights reserved. ©OSG Europe 2009.

EURS-XPF SERIE VOL308R11a

T h e c o n t e n t s o f t h i s c a t a l o g u e a r e p r o v i d e d t o y o u f o r v i e w i n g o n l y. T h e y a r e n o t i n t e n d e d f o r r e p r o d u c t i o n e i t h e r i n p a r t o r i n w h o l e i n t h i s o r o t h e r m e d i u m . T he y c anno t b e c opie d, us e d t o c r e a t e der i v a t ion w or k or us e d f or an y r e a s on, b y me ans w i t hou t t he e x pr e s s, w r i t t en p er mis sion o f t he c op y r igh t o w ner. If pr ic es ar e s t a t ed, the y ar e ne t t o unit -pr ic es and any e v entual t a x(es) ha v e t o be added. The c ompany is no t r esponsable f or any pr inting er r or in t echnic al, pr ic e and/ or any o ther da t a.

OSG Europe: www.osgeurope.com

OSG EUROPE s.a.

Osg s xpf