Page 1

T-A & GEN2 T-A

®

GEN3SYS XT & GEN3SYS ®

and

high penetration

drilling systems continue to set new benchmarks for what can be achieved with replaceable insert drilling technology.

GEN3SYS

The

®

The comprehensive range includes innovative

Page 110

Insert Substrates & Geometries

Page 111

11 Series Drill Inserts & Holders

Page 112

12 Series Drill Inserts & Holders

Page 113

13 Series Drill Inserts & Holders

Page 114

14 Series Drill Inserts & Holders

Page 115

15 Series Drill Inserts & Holders

Page 116

16 Series Drill Inserts & Holders

Page 118

17 Series Drill Inserts & Holders

Page 120

18 Series Drill Inserts & Holders

Page 122

20 Series Drill Inserts & Holders

Page 124

Features and Benefits

22 Series Drill Inserts & Holders

Page 126

• Selection of grades, geometries and coatings to support a wide range of applications

24 Series Drill Inserts & Holders

Page 128

26 Series Drill Inserts & Holders

Page 130

29 Series Drill Inserts & Holders

Page 132

• High penetration rates increase productivity

32 Series Drill Inserts & Holders

Page 134

• Helical margin design enables maximum durability and insert stability

Holder Accessories

Page 136

• Specials available upon request

Technical Section

Page 137

Trouble Shooting Guide

Page 142

• Robust tool holder designed with through coolant for improved tool life, hole finish and chip removal

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enquiries@alliedmaxcut.com

www.alliedmaxcut.com

ASC 320 Solid Carbide

Holder & Insert Identification and Insert Coatings

AccuPort 432

CONTENTS

Thread Milling

and tool life on a range of materials.

Special Tooling

deliver outstanding performance, productivity

Revolution & Core Drill

new coatings and cutting geometries that

109


®

T-A & GEN2 T-A

®

®

GEN3SYS XT & GEN3SYS High penetration drilling system High Penetration Drilling

GEN3SYS® XT and GEN3SYS® high penetration drilling systems have been designed to provide high speed production machining beyond the capabilities of the T-A® system. The standard product offering covers a diameter range from 11.00mm to 35.00mm with drill hole depths of up to 7 x diameter. The programme has various grades, geometries and coatings available to suit the most demanding of applications.

How to identify GEN3SYS® XT and GEN3SYS® Holders

6

03

12

H

Holder

Diameter

Series

Flute

1 x Diameter 3 x Diameter 5 x Diameter 7 x Diameter

11 12 13 14 15 16 17

18 20 22 24 26 29 32

-

20FM Shank Style

H - Helical S - Straight

FM CM WN -

Flanged Metric with Flat Cylindrical Metric Whistle Notch

How to identify GEN3SYS® XT and GEN3SYS® Drill Inserts

AccuPort 432

ASC 320 Solid Carbide

Revolution & Core Drill

GEN3SYS

Conceived from the outset as the ‘ultimate’ high performance drilling solution, the GEN3SYS ® XT and GEN3SYS® range is incredibly versatile. Incorporating both helical and straight fluted tool holder options across the range, as well as through coolant for maximum material removal, the GEN3SYS® XT and GEN3SYS® inserts not only give outstanding performance from day one, but can also be re-ground for extended life and economy.

7

C1

12

P

Insert

Material

Series

Coating

7 - GEN3SYS XT 5 - GEN3SYS

C1 / K35 C2 / K20

11 12 13 14 15 16 17

18 20 22 24 26 29 32

- 12 Diameter

Geometries

P - AM300 H - AM200® A - TiAlN N - TiCN T - TiN

TM

Blank CI LR AS

-

Standard Cast Iron LR Austenitic Stainless Steel

Special Tooling

Thread Milling

Insert Coatings

110

AM300TM

AM200®

• Increased heat resistance over AM200® • Provides superior tool life at high penetration rates

• Improved heat resistance over Tin, TiCN and TiAlN with improved wear capabilities

• Up to a 20% increase in tool life over AM200®

• Allows for improved tool life and higher penetration rates

• Available as standard on GEN3SYS® XT

• Over 20% increased tool life over TiAlN coating

• Colour Light Bronze

• Available as standard on GEN3SYS® • Colour Copper / Bronze • TiN, TiCN and TiALN coatings available upon request

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enquiries@alliedmaxcut.com

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®

Substrates K35 Carbide (C1)

Excellent choice for drilling titanium alloys, cast aluminium and wrought aluminium together with SG/Nodular cast iron, grey/white iron, aluminium bronze, brass, copper, stainless steels and high temperature alloys.

Ideal for drilling, free machining steel, low/medium carbon steels, alloys steels, high strength steels, tool steels, hardened steels and certain stainless steels.

Steel

Standard • XT geometry - first choice for steels, alloys and hardened materials • Optimum chip formation in elastic materials, with improved penetration rates • AM300TM coating provides exceptional wear resistance and up to 20% increase in tool life over AM200® • Available in K35 & K20 substrates

Cast Iron

LR

Stainless Steel

CI

AS

• Enhanced LR-XT geometry supports applications with poor stability and rigidity

• Enhanced CI-XT geometry provides high wear resistance in drilling of cast iron materials

• First choice for machining structural, cast and forged steel in materials over 850N/mm² (250BHN)

• Improved penetration rates, chip formation and hole quality

• AM300TM coating provides exceptional wear resistance and up to 20% increase in tool life over AM200® • Available in K35 & K20 substrates

• AM300TM coating provides exceptional wear resistance and up to 20% increase in tool life over AM200®

• Enhanced AS-XT geometry improves chip control in Austentic stainless steel • Stronger point geometry improves penetration rates • First choice for austenitic stainless steels

• Stronger corner radius

• AM300TM coating provides exceptional wear resistance and up to 20% increase in tool life over AM200®

• Tough K20 substrate

• Tough K20 substrate

AccuPort 432

Steel

GEN3SYS® Insert Geometries Cast Iron

Standard

LR

CI

• Suitable for steels, alloys and hardened materials

• Suitable for applications with poor stability and rigidity

• Suitable for drilling cast iron materials

• Optimum chip formation in elastic materials, without compromising performance

• Suitable for machining structural, cast and forged steel in materials over 850N/mm² (250BHN)

• High wear resistance and extended tool life with AM200® coating

• High wear resistance and extended tool life with AM200® coating

• Enhanced corner radius reduces material break down on exit

• Available in K35 & K20 substrates

• Available in K35 & K20 substrates

• Tough K20 substrate

+44 (0)1384 400 900

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Thread Milling

Steel

• Enhanced geometry improves chip formation and hole quality • High wear resistance and extended tool life with AM200® coating

enquiries@alliedmaxcut.com

Special Tooling

Steel

ASC 320 Solid Carbide

GEN3SYS® XT Insert Geometries

Revolution & Core Drill

GEN3SYS

K20 Carbide (C2)

T-A & GEN2 T-A

Insert Substrates & Geometries information

www.alliedmaxcut.com

111


T-A & GEN2 T-A

®

F

11 Series Drill Inserts and Holders Diameter Range 11.00mm to 11.99mm

E

B

D

E

B

F

D

A

A

C

C Straight Fluted Design

Helical Fluted Design

GEN3SYS

Holders Flute Style

Revolution & Core Drill

Straight (Lathe)

Helical (Machining Centre)

Diameter

3xD 5xD 7xD Stub 3xD 5xD 7xD

Item Number

A

B

C

Shank Diameter (mm)

Shank Length (mm)

Drill Depth (mm)

16 16 16 16 16 16 16 16 16 16

42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0

36.0 60.0 84.0 16.0 36.0 36.0 60.0 60.0 84.0 84.0

60311S-16FM 60511S-16FM 60711S-16FM 60111H-16FM 60311H-16FM 60311H-16CM 60511H-16FM 60511H-16CM 60711H-16FM 60711H-16CM

Flat

Yes Yes Yes Yes Yes No Yes No Yes No

D

E

F

Body Length (mm)

Overall Length (mm)

Pipe Tap

62.6 86.6 110.6 42.6 62.6 62.6 86.6 86.6 110.6 110.6

104.5 128.5 152.5 84.6 104.5 104.5 128.5 128.5 152.5 152.5

1

⁄ 16” ⁄ 16” 1 ⁄ 16” 1 ⁄ 16” 1 ⁄ 16” 1 ⁄ 16” 1 ⁄ 16” 1 ⁄ 16” 1 ⁄ 16” 1 ⁄ 16” 1

ASC 320 Solid Carbide

A 140°

Drill Inserts A (Diameter) Material

AccuPort 432

K35 (C1)

LR Geometry K35 (C1)

Thread Milling

K20 (C2)

Cast Iron Geometry K20 (C2)

Special Tooling

Stainless Steel Geometry K20 (C2)

LR Geometry K20 (C2)

Decimal Equivalent

(mm)

0.4331 0.4375 0.4528 0.4531 0.4688 0.4331 0.4375 0.4528 0.4531 0.4688 0.4331 0.4375 0.4528 0.4531 0.4688 0.4331 0.4375 0.4528 0.4531 0.4688 0.4331 0.4375 0.4528 0.4531 0.4688 0.4331 0.4375 0.4528 0.4531 0.4688

11.00 11.11 11.50 11.51 11.91 11.00 11.11 11.50 11.51 11.91 11.00 11.11 11.50 11.51 11.91 11.00 11.11 11.50 11.51 11.91 11.00 11.11 11.50 11.51 11.91 11.00 11.11 11.50 11.51 11.91

(inch)

7

⁄ 16”

29

⁄ 64” 15 ⁄ 32” 7

⁄ 16”

29

⁄ 64” 15 ⁄ 32” 7

⁄ 16”

29

⁄ 64” 15 ⁄ 32” 7

⁄ 16”

29

⁄ 64” 15 ⁄ 32” 7

⁄ 16”

29

⁄ 64” 15 ⁄ 32” 7

⁄ 16”

29

⁄ 64” 15 ⁄ 32”

GEN3SYS®XT Item Number

7C111P-11 7C111P-0014 7C111P-11.5 7C111P-.453 7C111P-0015 7C111P-11LR 7C111P-0014LR 7C111P-11.5LR 7C111P-.453LR 7C111P-0015LR 7C211P-11 7C211P-0014 7C211P-11.5 7C211P-.453 7C211P-0015 7C211P-11CI 7C211P-0014CI 7C211P-11.5CI 7C211P-.453CI 7C211P-0015CI 7C211P-11AS 7C211P-0014AS 7C211P-11.5AS 7C211P-.453AS 7C211P-0015AS 7C211P-11LR 7C211P-0014LR 7C211P-11.5LR 7C211P-.453LR 7C211P-0015LR

Stk.

쏹 쎻 쏹 쎻 쎻

쏆 쏆 쏆 쏆 쏆 쏹 쎻 쏹 쎻 쎻 쏹 쎻 쏹 쎻 쎻 쏹 쎻 쏹 쎻 쎻

쏆 쏆 쏆 쏆 쏆

Supplied in 1 piece packages.

112

+44 (0)1384 400 900

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enquiries@alliedmaxcut.com

www.alliedmaxcut.com


12 Series Drill Inserts and Holders

®

E

B

D

E

B

F

D

A

A

C

C Straight Fluted Design

Flute Style

Diameter

Straight (Lathe)

Helical (Machining Centre)

3xD 5xD 7xD Stub 3xD 5xD 7xD

Holders Item Number

A

B

C

Shank Diameter (mm)

Shank Length (mm)

Drill Depth (mm)

20 20 20 20 20 20 20 20 20 20

42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0

39.0 65.0 91.0 16.0 39.0 39.0 65.0 65.0 91.0 91.0

60312S-20FM 60512S-20FM 60712S-20FM 60112H-20FM 60312H-20FM 60312H-20CM 60512H-20FM 60512H-20CM 60712H-20FM 60712H-20CM

Flat

Yes Yes Yes Yes Yes No Yes No Yes No

D

E

F

Body Length (mm)

Overall Length (mm)

Pipe Tap

66.6 92.6 118.5 43.2 66.6 66.6 92.6 92.6 118.5 118.5

108.5 134.5 160.5 85.1 108.5 108.5 134.5 134.5 160.5 160.5

GEN3SYS

and

Helical Fluted Design

1

⁄ 8” ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1

Revolution & Core Drill

F

T-A & GEN2 T-A

Diameter Range 12.00mm to 12.99mm

140°

Drill Inserts

LR Geometry K35 (C1)

K20 (C2)

Cast Iron Geometry K20 (C2) Stainless Steel Geometry K20 (C2)

LR Geometry K20 (C2)

(mm)

0.4724 0.4844 0.4921 0.5000 0.4724 0.4844 0.4921 0.5000 0.4724 0.4844 0.4921 0.5000 0.4724 0.4844 0.4921 0.5000 0.4724 0.4844 0.4921 0.5000 0.4724 0.4844 0.4921 0.5000

12.00 12.30 12.50 12.70 12.00 12.30 12.50 12.70 12.00 12.30 12.50 12.70 12.00 12.30 12.50 12.70 12.00 12.30 12.50 12.70 12.00 12.30 12.50 12.70

P

M

K

Steel N/mm2

Stainless Steel N/mm2

Cast and Ductile Iron N/mm2

<1365

<940

<1020

N

GEN3SYS®XT Item Number

(inch)

31

⁄ 64”

1

⁄ 2”

31

⁄ 64”

½” 31

⁄ 64”

1

⁄ 2”

31

⁄ 64”

½” 31

⁄ 64”

½” 31

⁄ 64”

½” S

7C112P-12 7C112P-.484 7C112P-12.5 7C112P-0016 7C112P-12LR 7C112P-.484LR 7C112P-12.5LR 7C112P-0016LR 7C212P-12 7C212P-.484 7C212P-12.5 7C212P-0016 7C212P-12CI 7C212P-.484CI 7C212P-12.5CI 7C212P-0016CI 7C212P-12AS 7C212P-.484AS 7C212P-12.5AS 7C212P-0016AS 7C212P-12LR 7C212P-.484LR 7C212P-12.5LR 7C212P-0016LR H

Non-ferrous Material High Temperature Materials Hardened Materials N/mm2 N/mm2 N/mm2 <855

<990

For further information on Material, Hardnesses and Cutting Data, please <1365 refer to the Technical Section from page 137.

+44 (0)1384 400 900

+44 (0)1384 400 105

GEN3SYS® Item Number

Stk.

Stk.

5C112H-12 5C112H-.484 5C112H-12.5 5C112H-0016 5C112H-12-LR 5C112H-.484-LR 5C112H-12.5-LR 5C112H-0016-LR 5C212H-12 5C212H-.484 5C212H-12.5 5C212H-0016 5C212H-12-CI 5C212H-.484-CI 5C212H-12.5-CI 5C212H-0016-CI

-

-

-

-

-

-

-

-

5C212H-12-LR 5C212H-.484-LR 5C212H-12.5-LR 5C212H-0016-LR

쏹 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏹 쎻 쏹 쎻 쏹 쎻 쏹

쏆 쏆 쏆

쏹 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻

쏆 쏆 쏆

Supplied in 1 piece packages.

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days. Any non-standard size available.

enquiries@alliedmaxcut.com

AccuPort 432

K35 (C1)

Decimal Equivalent

Thread Milling

A (Diameter) Material

www.alliedmaxcut.com

Special Tooling

and

ASC 320 Solid Carbide

A

113


13 Series Drill Inserts and Holders

T-A & GEN2 T-A

®

Diameter Range 13.00mm to 13.99mm

E

B

F

D

E

B

F A

A

C

C Straight Fluted Design

GEN3SYS

and Flute Style

Straight (Lathe)

Revolution & Core Drill

D

Helical (Machining Centre)

Diameter

3xD 5xD 7xD Stub 3xD 5xD 7xD

Helical Fluted Design

Holders Item Number

A

B

C

Shank Diameter (mm)

Shank Length (mm)

Drill Depth (mm)

20 20 20 20 20 20 20 20 20 20

42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0

42.0 70.0 98.0 16.0 42.0 42.0 70.0 70.0 98.0 98.0

60313S-20FM 60513S-20FM 60713S-20FM 60113H-20FM 60313H-20FM 60313H-20CM 60513H-20FM 60513H-20CM 60713H-20FM 60713H-20CM

Flat

Yes Yes Yes Yes Yes No Yes No Yes No

D

E

F

Body Length (mm)

Overall Length (mm)

Pipe Tap

69.2 97.3 125.3 43.0 69.2 69.2 97.3 97.3 125.3 125.3

111.2 139.2 167.2 84.9 111.2 111.2 139.2 139.2 167.2 167.2

1

⁄ 8” ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1

ASC 320 Solid Carbide

A 140°

and A (Diameter) Material

AccuPort 432

K35 (C1)

LR Geometry K35 (C1)

Thread Milling

K20 (C2)

Cast Iron Geometry K20 (C2)

Stainless Steel Geometry K20 (C2)

Special Tooling

Drill Inserts

LR Geometry K20 (C2)

Decimal Equivalent

(mm)

0.5118 0.5156 0.5312 0.5315 0.5469 0.5118 0.5156 0.5312 0.5315 0.5469 0.5118 0.5156 0.5312 0.5315 0.5469 0.5118 0.5156 0.5312 0.5315 0.5469 0.5118 0.5156 0.5312 0.5315 0.5469 0.5118 0.5156 0.5312 0.5315 0.5469

13.00 13.08 13.49 13.50 13.89 13.00 13.08 13.49 13.50 13.89 13.00 13.08 13.49 13.50 13.89 13.00 13.08 13.49 13.50 13.89 13.00 13.08 13.49 13.50 13.89 13.00 13.08 13.49 13.50 13.89

(inch)

33

⁄ 64” 17 ⁄ 32” 35

⁄ 64”

33

⁄ 64” ⁄ 32”

17

35

⁄ 64”

33

⁄ 64” 17 ⁄ 32” 35

⁄ 64”

33

⁄ 64” 17 ⁄ 32” 35

⁄ 64”

33

⁄ 64” 17 ⁄ 32” 35

⁄ 64”

33

⁄ 64” ⁄ 32”

17

35

⁄ 64”

GEN3SYS®XT Item Number

7C113P-13 7C113P-.515 7C113P-0017 7C113P-13.5 7C113P-.546 7C113P-13LR 7C113P-.515LR 7C113P-0017LR 7C113P-13.5LR 7C113P-.546LR 7C213P-13 7C213P-.515 7C213P-0017 7C213P-13.5 7C213P-.546 7C213P-13CI 7C213P-.515CI 7C213P-0017CI 7C213P-13.5CI 7C213P-.546CI 7C213P-13AS 7C213P-.515AS 7C213P-0017AS 7C213P-13.5AS 7C213P-.546AS 7C213P-13LR 7C213P-.515LR 7C213P-0017LR 7C213P-13.5LR 7C213P-.546LR

Stk.

GEN3SYS® Item Number

Stk.

5C113H-13 5C113H-.515 5C113H-0017 5C113H-13.5 5C113H-.546 5C113H-13-LR 5C113H-.515-LR 5C113H-0017-LR 5C113H-13.5-LR 5C113H-.546-LR 5C213H-13 5C213H-.515 5C213H-0017 5C213H-13.5 5C213H-.546 5C213H-13-CI 5C213H-.515-CI 5C213H-0017-CI 5C213H-13.5-CI 5C213H-.546-CI

-

-

-

-

-

-

-

-

-

-

5C213H-13-LR 5C213H-.515-LR 5C213H-0017-LR 5C213H-13.5-LR 5C213H-.546-LR

쏹 쎻 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏆 쏹 쎻 쎻 쏹 쎻 쏹 쎻 쎻 쏹

쏆 쏆 쏆 쏆

쏹 쎻 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏆 쏹 쎻 쎻 쏹 쎻 쏹 쎻 쎻 쏹 쎻

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Supplied in 1 piece packages.

114

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com


14 Series Drill Inserts and Holders

®

E

B

D

E

B

F

D

A

A

C

C Straight Fluted Design

Helical (Machining Centre)

3xD 5xD 7xD Stub 3xD 5xD 7xD 5xD 7xD

Whistle Notch

Shank Diameter (mm)

Shank Length (mm)

Drill Depth (mm)

20 20 20 20 20 20 20 20 20 20 20 20

42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 50.0 50.0

45.0 75.0 105.0 17.5 45.0 45.0 75.0 75.0 105.0 105.0 75.0 105.0

60314S-20FM 60514S-20FM 60714S-20FM 60114H-20FM 60314H-20FM 60314H-20CM 60514H-20FM 60514H-20CM 60714H-20FM 60714H-20CM 60514S-20WN 60714S-20WN

Flat

Yes Yes Yes Yes Yes No Yes No Yes No Yes Yes

D

E

F

Body Length (mm)

Overall Length (mm)

Pipe Tap

72.4 102.4 132.4 44.6 72.4 72.4 102.4 102.4 132.4 132.4 102.3 132.4

114.3 144.3 190.5 86.5 114.3 114.3 144.3 144.3 190.5 190.5 154.9 184.9

1

⁄ 8” ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1

A 140°

and

Drill Inserts A (Diameter)

Material

K35 (C1)

LR Geometry K35 (C1)

K20 (C2)

Cast Iron Geometry K20 (C2) Stainless Steel Geometry K20 (C2)

LR Geometry K20 (C2)

Decimal Equivalent

(mm)

0.5512 0.5625 0.5709 0.5781 0.5512 0.5625 0.5709 0.5871 0.5512 0.5625 0.5709 0.5781 0.5512 0.5625 0.5709 0.5781 0.5512 0.5625 0.5709 0.5781 0.5512 0.5625 0.5709 0.5781

14.00 14.29 14.50 14.68 14.00 14.29 14.50 14.68 14.00 14.29 14.50 14.68 14.00 14.29 14.50 14.68 14.00 14.29 14.50 14.68 14.00 14.29 14.50 14.68

P

M

K

Steel N/mm2

Stainless Steel N/mm2

Cast and Ductile Iron N/mm2

<1365

<940

<1020

N

GEN3SYS®XT Item Number

(inch)

⁄ 64”

7C114P-14 7C114P-0018 7C114P-14.5 7C114P-.578 7C114P-14LR 7C114P-0018LR 7C114P-14.5LR 7C114P-.578LR 7C214P-14 7C214P-0018 7C214P-14.5 7C214P-.578 7C214P-14CI 7C214P-0018CI 7C214P-14.5CI 7C214P-.578CI 7C214P-14AS 7C214P-0018AS 7C214P-14.5AS 7C214P-.578AS 7C214P-14LR 7C214P-0018LR 7C214P-14.5LR 7C214P-.578LR

S

H

9

⁄ 16”

37

⁄ 64”

9

⁄ 16”

37

⁄ 64”

9

⁄ 16”

37

⁄ 64”

9

⁄ 16”

37

⁄ 64”

9

⁄ 16”

37

⁄ 64”

9

⁄ 16”

37

Non-ferrous Material High Temperature Materials Hardened Materials N/mm2 N/mm2 N/mm2 <855

<990

For further information on Material, Hardnesses and Cutting Data, please <1365 refer to the Technical Section from page 137.

+44 (0)1384 400 900

+44 (0)1384 400 105

GEN3SYS® Item Number

Stk.

Stk.

5C114H-14 5C114H-0018 5C114H-14.5 5C114H-.578 5C114H-14-LR 5C114H-0018-LR 5C114H-14.5-LR 5C114H-.578-LR 5C214H-14 5C214H-0018 5C214H-14.5 5C214H-.578 5C214H-14-CI 5C214H-0018-CI 5C214H-14.5-CI 5C214H-.578-CI

-

-

-

-

-

-

-

-

5C214H-14-LR 5C214H-0018-LR 5C214H-14.5-LR 5C214H-.578-LR

쏹 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏹 쎻 쏹 쎻 쏹 쎻 쏹

쏆 쏆 쏆

GEN3SYS

C

Revolution & Core Drill

Straight (Lathe)

Item Number

B

ASC 320 Solid Carbide

Diameter

A

쏹 쎻 쏹 쎻

쏆 쏆 쏆 쏆

AccuPort 432

Flute Style

Holders

쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻

Thread Milling

and

Helical Fluted Design

쏆 쏆 쏆

Supplied in 1 piece packages. Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days.

Special Tooling

F

T-A & GEN2 T-A

Diameter Range 14.00mm to 14.99mm

Any non-standard size available.

enquiries@alliedmaxcut.com

www.alliedmaxcut.com

115


15 Series Drill Inserts and Holders

T-A & GEN2 T-A

®

Diameter Range 15.00mm to 15.99mm

E

B

F

D

E

B

F A

A

C

C Straight Fluted Design

GEN3SYS

and Flute Style

Helical (Machining Centre)

AccuPort 432

3xD 5xD

Holders Item Number

A

B

C

Shank Diameter (mm)

Shank Length (mm)

Drill Depth (mm)

20 20 20 20 20 20 20 20 20 20

42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0

48.0 80.0 112.0 17.5 48.0 48.0 80.0 80.0 112.0 112.0

60315S-20FM 60515S-20FM 60715S-20FM 60115H-20FM 60315H-20FM 60315H-20CM 60515H-20FM 60515H-20CM 60715H-20FM 60715H-20CM

Flat

Yes Yes Yes Yes Yes No Yes No Yes No

D

E

F

Body Length (mm)

Overall Length (mm)

Pipe Tap

75.1 107.0 139.0 44.3 75.1 75.1 107.0 107.0 139.0 139.0

117.0 148.9 180.9 86.2 117.0 117.0 148.9 148.9 180.9 180.9

1

⁄ 8” ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1

140°

and

Drill Inserts A (Diameter)

K35 (C1)

LR Geometry K35 (C1)

Thread Milling

3xD 5xD 7xD Stub

Helical Fluted Design

A

Material

Special Tooling

Diameter

7xD

ASC 320 Solid Carbide

Revolution & Core Drill

Straight (Lathe)

116

D

K20 (C2)

Decimal Equivalent

(mm)

0.5906 0.5938 0.6094 0.6102 0.6181 0.6250 0.5906 0.5938 0.6094 0.6102 0.6181 0.6250 0.5906 0.5938 0.6094 0.6102 0.6181 0.6250

15.00 15.08 15.48 15.50 15.70 15.88 15.00 15.08 15.48 15.50 15.70 15.88 15.00 15.08 15.48 15.50 15.70 15.88

(inch)

19

⁄ 32” 49 ⁄ 64”

5

⁄ 8”

19

⁄ 32” ⁄ 64”

49

5

⁄ 8”

19

⁄ 32” 49 ⁄ 64”

5

⁄ 8”

GEN3SYS®XT Item Number

7C115P-15 7C115P-0019 7C115P-.609 7C115P-15.5 7C115P-.618 7C115P-0020 7C115P-15LR 7C115P-0019LR 7C115P-.609LR 7C115P-15.5LR 7C115P-.618LR 7C115P-0020LR 7C215P-15 7C215P-0019 7C215P-.609 7C215P-15.5 7C215P-.618 7C215P-0020

Stk.

쏹 쎻 쎻 쏹 쎻 쎻

쏆 쏆 쏆 쏆 쏆 쏆 쏹 쎻 쎻 쏹 쎻 쎻

GEN3SYS® Item Number

5C115H-15 5C115H-0019 5C115H-.609 5C115H-15.5 5C115H-.618 5C115H-0020 5C115H-15-LR 5C115H-0019-LR 5C115H-.609-LR 5C115H-15.5-LR 5C115H-.618-LR 5C115H-0020-LR 5C215H-15 5C215H-0019 5C215H-.609 5C215H-15.5 5C215H-.618 5C215H-0020

Stk.

쏹 쎻 쎻 쏹 쎻 쎻

쏆 쏆 쏆 쏆 쏆 쏆 쏹 쎻 쎻 쏹 쎻 쎻

Supplied in 1 piece packages.

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days. Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com


15 Series Drill Inserts

®

T-A & GEN2 T-A

Diameter Range 15.00mm to 15.99mm

A 140°

Drill Inserts

Stainless Steel Geometry K20 (C2)

LR Geometry K20 (C2)

(mm)

0.5906 0.5938 0.6094 0.6102 0.6181 0.6250 0.5906 0.5938 0.6094 0.6102 0.6181 0.6250 0.5906 0.5938 0.6094 0.6102 0.6181 0.6250

15.00 15.08 15.48 15.50 15.70 15.88 15.00 15.08 15.48 15.50 15.70 15.88 15.00 15.08 15.48 15.50 15.70 15.88

(inch)

19

⁄ 32” 49 ⁄ 64”

5

⁄ 8”

19

⁄ 32” 49 ⁄ 64”

5

⁄ 8”

19

⁄ 32” ⁄ 64”

49

5

⁄ 8”

GEN3SYS®XT Item Number

GEN3SYS® Item Number

Stk.

7C215P-15CI 7C215P-0019CI 7C215P-.609CI 7C215P-15.5CI 7C215P-.618CI 7C215P-0020CI 7C215P-15AS 7C215P-0019AS 7C215P-.609AS 7C215P-15.5AS 7C215P-.618AS 7C215P-0020AS 7C215P-15LR 7C215P-0019LR 7C215P-.609LR 7C215P-15.5LR 7C215P-.618LR 7C215P-0020LR

Stk.

5C215H-15-CI 5C215H-0019-CI 5C215H-.609-CI 5C215H-15.5-CI 5C215H-.618-CI 5C215H-0020-CI

-

-

-

-

-

-

-

-

-

-

-

-

5C215H-15-LR 5C215H-0019-LR 5C215H-.609-LR 5C215H-15.5-LR 5C215H-.618-LR 5C215H-0020-LR

쏹 쎻 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏆

쎻 쎻 쏹 쎻 쎻

쏆 쏆 쏆 쏆 쏆

Supplied in 1 piece packages.

P

M

K

Steel N/mm2

Stainless Steel N/mm2

Cast and Ductile Iron N/mm2

<1365

<940

<1020

N

S

H

Non-ferrous Material High Temperature Materials Hardened Materials N/mm2 N/mm2 N/mm2 <855

GEN3SYS

Cast Iron Geometry K20 (C2)

Decimal Equivalent

Revolution & Core Drill

A (Diameter) Material

<990

For further information on Material, Hardnesses and Cutting Data, please <1365 refer to the Technical Section from page 137.

AccuPort 432

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days.

ASC 320 Solid Carbide

and

Special Tooling

Thread Milling

Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com

117


16 Series Drill Inserts and Holders

T-A & GEN2 T-A

®

Diameter Range 16.00mm to 16.99mm

E

B

F

D

E

B

F A

A

C

C Straight Fluted Design

GEN3SYS

and Flute Style

Diameter

3xD 5xD 7xD Stub 3xD

Helical (Machining Centre)

5xD

Whistle Notch

5xD 7xD

7xD

ASC 320 Solid Carbide

Revolution & Core Drill

Straight (Lathe)

Helical Fluted Design

Holders Item Number

A

B

C

Shank Diameter (mm)

Shank Length (mm)

Drill Depth (mm)

20 20 20 20 20 20 20 20 20 20 20 20

42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 50.0 50.0

51.0 85.0 119.0 21.0 51.0 51.0 85.0 85.0 119.0 119.0 85.0 119.0

60316S-20FM 60516S-20FM 60716S-20FM 60116H-20FM 60316H-20FM 60316H-20CM 60516H-20FM 60516H-20CM 60716H-20FM 60716H-20CM 60516S-20WN 60716S-20WN

Yes Yes Yes Yes Yes No Yes No Yes No Yes Yes

E

F

Body Length (mm)

Overall Length (mm)

Pipe Tap

81.3 115.3 149.3 50.8 81.3 81.3 115.3 115.3 149.3 149.3 115.3 149.3

123.2 157.2 191.2 92.7 123.2 123.2 157.2 157.2 191.2 191.2 168.2 202.2

1

⁄ 8” ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1

140°

and

Drill Inserts A (Diameter)

AccuPort 432

Flat

D

A

Material

Thread Milling

D

K35 (C1)

LR Geometry K35 (C1)

K20 (C2)

Decimal Equivalent

(mm)

0.6299 0.6331 0.6406 0.6496 0.6563 0.6299 0.6331 0.6406 0.6496 0.6563 0.6299 0.6331 0.6406 0.6496 0.6563

16.00 16.08 16.27 16.50 16.67 16.00 16.08 16.27 16.50 16.67 16.00 16.08 16.27 16.50 16.67

(inch)

41

⁄ 64”

21

⁄ 32”

41

⁄ 64”

21

⁄ 32”

41

⁄ 64”

21

⁄ 32”

GEN3SYS®XT Item Number

7C116P-16 7C116P-16.08 7C116P-.640 7C116P-16.5 7C116P-0021 7C116P-16LR 7C116P-16.08LR 7C116P-.640LR 7C116P-16.5LR 7C116P-0021LR 7C216P-16 7C216P-16.08 7C216P-.640 7C216P-16.5 7C216P-0021

Stk.

쏹 쎻 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏆 쏹 쎻 쎻 쏹 쎻

GEN3SYS® Item Number

5C116H-16 5C116H-16.08 5C116H-.640 5C116H-16.5 5C116H-0021 5C116H-16-LR 5C116H-16.08-LR 5C116H-.640-LR 5C116H-16.5-LR 5C116H-0021-LR 5C216H-16 5C216H-16.08 5C216H-.640 5C216H-16.5 5C216H-0021

Stk.

쏹 쎻 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏆 쏹 쎻 쎻 쏹 쎻

Special Tooling

Supplied in 1 piece packages.

118

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days. Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com


16 Series Drill Inserts

®

T-A & GEN2 T-A

Diameter Range 16.00mm to 16.99mm

A 140°

Drill Inserts

Cast Iron Geometry K20 (C2)

Stainless Steel Geometry K20 (C2)

LR Geometry K20 (C2)

Decimal Equivalent

(mm)

0.6299 0.6331 0.6406 0.6496 0.6563 0.6299 0.6331 0.6406 0.6496 0.6563 0.6299 0.6331 0.6406 0.6496 0.6563

16.00 16.08 16.27 16.50 16.67 16.00 16.08 16.27 16.50 16.67 16.00 16.08 16.27 16.50 16.67

GEN3SYS®XT Item Number

(inch)

41

⁄ 64”

21

⁄ 32”

41

⁄ 64”

21

⁄ 32”

41

⁄ 64”

21

⁄ 32”

GEN3SYS® Item Number

Stk.

7C216P-16CI 7C216P-16.08CI 7C216P-.640CI 7C216P-16.5CI 7C216P-0021CI 7C216P-16AS 7C216P-16.08AS 7C216P-.640AS 7C216P-16.5AS 7C216P-0021AS 7C216P-16LR 7C216P-16.08LR 7C216P-.640LR 7C216P-16.5LR 7C216P-0021LR

Stk.

5C216H-16-CI 5C216H-16.08-CI 5C216H-.640-CI 5C216H-16.5-CI 5C216H-0021-CI

-

-

-

-

-

-

-

-

쏹 쎻 쎻 쏹

쎻 쎻 쏹 쎻

-

-

5C216H-16-LR 5C216H-16.08-LR 5C216H-.640-LR 5C216H-16.5-LR 5C216H-0021-LR

쏆 쏆 쏆 쏆

GEN3SYS

A (Diameter) Material

쏆 쏆 쏆 쏆

Revolution & Core Drill

and

P

M

K

Steel N/mm2

Stainless Steel N/mm2

Cast and Ductile Iron N/mm2

<1365

<940

<1020

N

S

ASC 320 Solid Carbide

Supplied in 1 piece packages. H

Non-ferrous Material High Temperature Materials Hardened Materials N/mm2 N/mm2 N/mm2 <855

<990

For further information on Material, Hardnesses and Cutting Data, please <1365 refer to the Technical Section from page 137.

AccuPort 432

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days.

Special Tooling

Thread Milling

Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com

119


17 Series Drill Inserts and Holders

T-A & GEN2 T-A

®

Diameter Range 17.00mm to 17.99mm

F

E

B

D

E

B

F A

A

C

C Straight Fluted Design

GEN3SYS

and Flute Style

Helical (Machining Centre)

Diameter

3xD 5xD 7xD Stub 3xD 5xD 7xD

ASC 320 Solid Carbide

Revolution & Core Drill

Straight (Lathe)

Helical Fluted Design

Holders Item Number

A

B

C

Shank Diameter (mm)

Shank Length (mm)

Drill Depth (mm)

20 20 20 20 20 20 20 20 20 20

42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0 42.0

54.0 90.0 126.0 21.0 54.0 54.0 90.0 90.0 126.0 126.0

60317S-20FM 60517S-20FM 60717S-20FM 60117H-20FM 60317H-20FM 60317H-20CM 60517H-20FM 60517H-20CM 60717H-20FM 60717H-20CM

Yes Yes Yes Yes Yes No Yes No Yes No

E

F

Body Length (mm)

Overall Length (mm)

Pipe Tap

84.1 120.0 156.0 55.5 84.1 84.1 120.0 120.0 156.0 156.0

126.0 162.0 197.9 92.4 126.0 126.0 162.0 162.0 197.9 197.9

1

⁄ 8” ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1

140°

and

Drill Inserts A (Diameter)

AccuPort 432

Flat

D

A

Material

K35 (C1)

LR Geometry K35 (C1)

Thread Milling

D

K20 (C2)

Decimal Equivalent

(mm)

0.6693 0.6719 0.6875 0.6890 0.7030 0.6693 0.6719 0.6875 0.6890 0.7030 0.6693 0.6719 0.6875 0.6890 0.7030

17.00 17.07 17.46 17.50 17.86 17.00 17.07 17.46 17.50 17.86 17.00 17.07 17.46 17.50 17.86

(inch)

43

⁄ 64” 11 ⁄ 16” 45

⁄ 64”

43

⁄ 64” ⁄ 16”

11

45

⁄ 64”

43

⁄ 64” 11 ⁄ 16” 45

⁄ 64”

GEN3SYS®XT Item Number

7C117P-17 7C117P-.671 7C117P-0022 7C117P-17.5 7C117P-.703 7C117P-17LR 7C117P-.671LR 7C117P-0022LR 7C117P-17.5LR 7C117P-.703LR 7C217P-17 7C217P-.671 7C217P-0022 7C217P-17.5 7C217P-.703

Stk.

쏹 쎻 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏆 쏹 쎻 쎻 쏹 쎻

GEN3SYS® Item Number

5C117H-17 5C117H-.671 5C117H-0022 5C117H-17.5 5C117H-.703 5C117H-17-LR 5C117H-.671-LR 5C117H-0022-LR 5C117H-17.5-LR 5C117H-.703-LR 5C217H-17 5C217H-.671 5C217H-0022 5C217H-17.5 5C217H-.703

Stk.

쏹 쎻 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏆 쏹 쎻 쎻 쏹 쎻

Supplied in 1 piece packages.

Special Tooling

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days.

120

Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com


17 Series Drill Inserts ®

T-A & GEN2 T-A

Diameter Range 17.00mm to 17.99mm

A 140°

Drill Inserts

Cast Iron Geometry K20 (C2)

Stainless Steel Geometry K20 (C2)

LR Geometry K20 (C2)

Decimal Equivalent

(mm)

0.6693 0.6719 0.6875 0.6890 0.7030 0.6693 0.6719 0.6875 0.6890 0.7030 0.6693 0.6719 0.6875 0.6890 0.7030

17.00 17.07 17.46 17.50 17.86 17.00 17.07 17.46 17.50 17.86 17.00 17.07 17.46 17.50 17.86

GEN3SYS®XT Item Number

(inch)

43

⁄ 64” 11 ⁄ 16” 45

⁄ 64”

43

⁄ 64” 11 ⁄ 16” 45

⁄ 64”

43

⁄ 64” ⁄ 16”

11

45

⁄ 64”

GEN3SYS® Item Number

Stk.

7C217P-17CI 7C217P-.671CI 7C217P-0022CI 7C217P-17.5CI 7C217P-.703CI 7C217P-17AS 7C217P-.671AS 7C217P-0022AS 7C217P-17.5AS 7C217P-.703AS 7C217P-17LR 7C217P-.671LR 7C217P-0022LR 7C217P-17.5LR 7C217P-.703LR

Stk.

5C217H-17-CI 5C217H-.671-CI 5C217H-0022-CI 5C217H-17.5-CI 5C217H-.703-CI

-

-

-

-

-

-

-

-

쏹 쎻 쎻 쏹

쎻 쎻 쏹 쎻

-

-

5C217H-17-LR 5C217H-.671-LR 5C217H-0022-LR 5C217H-17.5-LR 5C217H-.703-LR

쏆 쏆 쏆 쏆

쏆 쏆 쏆 쏆

P

M

K

Steel N/mm2

Stainless Steel N/mm2

Cast and Ductile Iron N/mm2

<1365

<940

<1020

N

S

ASC 320 Solid Carbide

Supplied in 1 piece packages.

H

Non-ferrous Material High Temperature Materials Hardened Materials N/mm2 N/mm2 N/mm2 <855

GEN3SYS

A (Diameter) Material

Revolution & Core Drill

and

<990

For further information on Material, Hardnesses and Cutting Data, please <1365 refer to the Technical Section from page 137.

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days.

Special Tooling

Thread Milling

AccuPort 432

Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com

121


T-A & GEN2 T-A

®

F

18 Series Drill Inserts and Holders Diameter Range 18.00mm to 19.99mm

E

B

D

C

C

GEN3SYS

and Flute Style

Helical (Machining Centre)

Whistle Notch

AccuPort 432

3xD 5xD 7xD Stub 3xD 5xD

5xD 7xD

Helical Fluted Design

Holders Item Number

60318S-25FM 60518S-25FM 60718S-25FM 60118H-25FM 60318H-25FM 60318H-25CM 60518H-25FM 60518H-25CM 60718H-25FM 60718H-25CM 60518S-25WN 60718S-25WN

A

B

C

Shank Diameter (mm)

Shank Length (mm)

Drill Depth (mm)

25 25 25 25 25 25 25 25 25 25 25 25

53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 56.0 56.0

60.0 100.0 140.0 22.0 60.0 60.0 100.0 100.0 140.0 140.0 100.0 140.0

Flat

Yes Yes Yes Yes Yes No Yes No Yes No Yes Yes

D

E

F

Body Length (mm)

Overall Length (mm)

Pipe Tap

94.0 134.0 174.0 56.0 94.0 94.0 134.0 134.0 174.0 174.0 134.0 174.0

147.1 187.1 227.1 109.1 147.1 147.1 187.1 187.1 227.1 227.1 192.8 227.1

1

⁄ 8” ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1

A 140°

and

Drill Inserts A (Diameter)

Material

Thread Milling

Diameter

7xD

ASC 320 Solid Carbide

Revolution & Core Drill

Straight (Lathe)

Special Tooling

D

A

A

Straight Fluted Design

122

E

B

F

K35 (C1)

LR Geometry K35 (C1)

Decimal Equivalent

(mm)

0.7087 0.7188 0.7283 0.7344 0.7480 0.7500 0.7580 0.7656 0.7677 0.7813 0.7087 0.7188 0.7283 0.7344 0.7480 0.7500 0.7580 0.7656 0.7677 0.7813

18.00 18.26 18.50 18.65 19.00 19.05 19.25 19.45 19.50 19.85 18.00 18.26 18.50 18.65 19.00 19.05 19.25 19.45 19.50 19.85

(inch)

22

⁄ 32”

47

⁄ 64”

3

⁄ 4”

49

⁄ 64”

25

⁄ 32”

22

⁄ 32”

47

⁄ 64”

¾” 49

⁄ 64”

25

⁄ 32”

GEN3SYS®XT Item Number

7C118P-18 7C118P-0023 7C118P-18.5 7C118P-.734 7C118P-19 7C118P-0024 7C118P-.758 7C118P-.765 7C118P-19.5 7C118P-0025 7C118P-18LR 7C118P-0023LR 7C118P-18.5LR 7C118P-.734LR 7C118P-19LR 7C118P-0024LR 7C118P-.758LR 7C118P-.765LR 7C118P-19.5LR 7C118P-0025LR

Stk.

쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆

GEN3SYS® Item Number

5C118H-18 5C118H-0023 5C118H-18.5 5C118H-.734 5C118H-19 5C118H-0024 5C118H-.758 5C118H-.765 5C118H-19.5 5C118H-0025 5C118H-18-LR 5C118H-0023-LR 5C118H-18.5-LR 5C118H-.734-LR 5C118H-19-LR 5C118H-0024-LR 5C118H-.758-LR 5C118H-.765-LR 5C118H-19.5-LR 5C118H-0025-LR

Stk.

쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆

Supplied in 1 piece packages.

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days. Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com


18 Series Drill Inserts

®

T-A & GEN2 T-A

Diameter Range 18.00mm to 19.99mm

A 140°

Drill Inserts

Cast Iron Geometry K20 (C2)

Stainless Steel Geometry K20 (C2)

LR Geometry K20 (C2)

0.7087 0.7188 0.7283 0.7344 0.7480 0.7500 0.7656 0.7677 0.7813 0.7087 0.7188 0.7283 0.7344 0.7480 0.7500 0.7580 0.7656 0.7677 0.7813 0.7087 0.7188 0.7283 0.7344 0.7480 0.7500 0.7580 0.7656 0.7677 0.7813 0.7087 0.7188 0.7283 0.7344 0.7480 0.7500 0.7580 0.7656 0.7677 0.7813

18.00 18.26 18.50 18.65 19.00 19.05 19.45 19.50 19.85 18.00 18.26 18.50 18.65 19.00 19.05 19.25 19.45 19.50 19.85 18.00 18.26 18.50 18.65 19.00 19.05 19.25 19.45 19.50 19.85 18.00 18.26 18.50 18.65 19.00 19.05 19.25 19.45 19.50 19.85

(inch)

22

⁄ 32”

47

⁄ 64”

3

⁄ 4” 49 ⁄ 64” 25

⁄ 32”

22

⁄ 32”

47

⁄ 64”

¾” 49

⁄ 64”

25

⁄ 32”

22

⁄ 32”

47

⁄ 64”

¾” 49

⁄ 64”

25

⁄ 32”

22

⁄ 32”

47

⁄ 64”

¾” 49

⁄ 64”

25

⁄ 32”

GEN3SYS® Item Number

Stk.

7C218P-18 7C218P-0023 7C218P-18.5 7C218P-.734 7C218P-19 7C218P-0024 7C218P-.765 7C218P-19.5 7C218P-0025 7C218P-18CI 7C218P-0023CI 7C218P-18.5CI 7C218P-.734CI 7C218P-19CI 7C218P-0024CI 7C218P-.758CI 7C218P-.765CI 7C218P-19.5CI 7C218P-0025CI 7C218P-18AS 7C218P-0023AS 7C218P-18.5AS 7C218P-.734AS 7C218P-19AS 7C218P-0024AS 7C218P-.758AS 7C218P-.765AS 7C218P-19.5AS 7C218P-0025AS 7C218P-18LR 7C218P-0023LR 7C218P-18.5LR 7C218P-.734LR 7C218P-19LR 7C218P-0024LR 7C218P-.758LR 7C218P-.765LR 7C218P-19.5LR 7C218P-0025LR

Stk.

5C218H-18 5C218H-0023 5C218H-18.5 5C218H-.734 5C218H-19 5C218H-0024 5C218H-.765 5C218H-19.5 5C218H-0025 5C218H-18-CI 5C218H-0023-CI 5C218H-18.5-CI 5C218H-.734-CI 5C218H-19-CI 5C218H-0024-CI 5C218H-.758-CI 5C218H-.765-CI 5C218H-19.5-CI 5C218H-0025-CI

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

5C218H-18-LR 5C218H-0023-LR 5C218H-18.5-LR 5C218H-.734-LR 5C218H-19-LR 5C218H-0024-LR 5C218H-.758-LR 5C218H-.765-LR 5C218H-19.5-LR 5C218H-0025-LR

쏹 쎻 쏹 쎻 쏹 쎻 쎻 쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻 쏹

쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆

쎻 쏹 쎻 쏹

GEN3SYS

(mm)

GEN3SYS®XT Item Number

쎻 쎻 쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻 쏹

Revolution & Core Drill

K20 (C2)

Decimal Equivalent

쏆 쏆 쏆 쏆 쏆 쏆

ASC 320 Solid Carbide

A (Diameter) Material

AccuPort 432

and

쏆 쏆 쏆

P

M

K

Steel N/mm2

Stainless Steel N/mm2

Cast and Ductile Iron N/mm2

<1365

<940

<1020

N

S

Thread Milling

Supplied in 1 piece packages.

H

Non-ferrous Material High Temperature Materials Hardened Materials N/mm2 N/mm2 N/mm2 <855

<990

For further information on Material, Hardnesses and Cutting Data, please <1365 refer to the Technical Section from page 137.

Special Tooling

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days. Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com

123


T-A & GEN2 T-A

®

F

20 Series Drill Inserts and Holders Diameter Range 20.00mm to 21.99mm

E

B

D

C

C

GEN3SYS

and Flute Style

Helical (Machining Centre)

Diameter

3xD 5xD 7xD Stub 3xD 5xD 7xD

ASC 320 Solid Carbide

Revolution & Core Drill

Straight (Lathe)

Helical Fluted Design

Holders Item Number

A

B

C

Shank Diameter (mm)

Shank Length (mm)

Drill Depth (mm)

25 25 25 25 25 25 25 25 25 25

53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0

66.0 110.0 154.0 24.0 66.0 66.0 110.0 110.0 154.0 154.0

60320S-25FM 60520S-25FM 60720S-25FM 60120H-25FM 60320H-25FM 60320H-25CM 60520H-25FM 60520H-25CM 60720H-25FM 60720H-25CM

Flat

Yes Yes Yes Yes Yes No Yes No Yes No

D

E

F

Body Length (mm)

Overall Length (mm)

Pipe Tap

100.1 144.1 188.1 57.6 100.1 100.1 144.1 144.1 188.1 188.1

153.2 197.2 241.1 110.7 153.2 153.2 197.2 197.2 241.1 241.1

1

⁄ 8” ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1

A 140°

and

Drill Inserts A (Diameter)

Material

AccuPort 432

D

A

A

Straight Fluted Design

Thread Milling

E

B

F

K35 (C1)

LR Geometry K35 (C1)

Decimal Equivalent

0.7874 0.7969 0.8071 0.8125 0.8268 0.8438 0.8594 0.7874 0.7969 0.8071 0.8125 0.8268 0.8438 0.8594

(mm)

20.00 20.24 20.50 20.64 21.00 21.43 21.83 20.00 20.24 20.50 20.64 21.00 21.43 21.83

(inch)

51

⁄ 64”

13

⁄ 16”

27

⁄ 32” 55 ⁄ 64” 51

⁄ 64”

13

⁄ 16”

27

⁄ 32” 55 ⁄ 64”

GEN3SYS®XT Item Number

7C120P-20 7C120P-.796 7C120P-20.5 7C120P-0026 7C120P-21 7C120P-0027 7C120P-.859 7C120P-20LR 7C120P-.796LR 7C120P-20.5LR 7C120P-0026LR 7C120P-21LR 7C120P-0027LR 7C120P-.859LR

Stk.

쏹 쎻 쏹 쎻 쏹 쎻 쎻

쏆 쏆 쏆 쏆 쏆 쏆 쏆

GEN3SYS® Item Number

5C120H-20 5C120H-.796 5C120H-20.5 5C120H-0026 5C120H-21 5C120H-0027 5C120H-.859 5C120H-20-LR 5C120H-.796-LR 5C120H-20.5-LR 5C120H-0026-LR 5C120H-21-LR 5C120H-0027-LR 5C120H-.859-LR

Stk.

쏹 쎻 쏹 쎻 쏹 쎻 쎻

쏆 쏆 쏆 쏆 쏆 쏆 쏆

Supplied in 1 piece packages.

Special Tooling

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days.

124

Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com


20 Series Drill Inserts ®

T-A & GEN2 T-A

Diameter Range 20.00mm to 21.99mm

A 140°

Drill Inserts

Cast Iron Geometry K20 (C2)

Stainless Steel Geometry K20 (C2)

LR Geometry K20 (C2)

0.7874 0.7969 0.8071 0.8125 0.8268 0.8438 0.8594 0.7874 0.7969 0.8071 0.8125 0.8268 0.8438 0.8594 0.7874 0.7969 0.8071 0.8125 0.8268 0.8438 0.8594 0.7874 0.7969 0.8071 0.8125 0.8268 0.8438 0.8594

(mm)

20.00 20.24 20.50 20.64 21.00 21.43 21.83 20.00 20.24 20.50 20.64 21.00 21.43 21.83 20.00 20.24 20.50 20.64 21.00 21.43 21.83 20.00 20.24 20.50 20.64 21.00 21.43 21.83

GEN3SYS®XT Item Number

(inch)

51

⁄ 64”

13

⁄ 16”

27

⁄ 32” 55 ⁄ 64” 51

⁄ 64”

13

⁄ 16”

27

⁄ 32” 55 ⁄ 64” 51

⁄ 64”

13

⁄ 16”

27

⁄ 32” 55 ⁄ 64” 51

⁄ 64”

13

⁄ 16”

27

⁄ 32” 55 ⁄ 64”

GEN3SYS® Item Number

Stk.

7C220P-20 7C220P-.796 7C220P-20.5 7C220P-0026 7C220P-21 7C220P-0027 7C220P-.859 7C220P-20CI 7C220P-.796CI 7C220P-20.5CI 7C220P-0026CI 7C220P-21CI 7C220P-0027CI 7C220P-.859CI 7C220P-20AS 7C220P-.796AS 7C220P-20.5AS 7C220P-0026AS 7C220P-21AS 7C220P-0027AS 7C220P-.859AS 7C220P-20LR 7C220P-.796LR 7C220P-20.5LR 7C220P-0026LR 7C220P-21LR 7C220P-0027LR 7C220P-.859LR

Stk.

5C220H-20 5C220H-.796 5C220H-20.5 5C220H-0026 5C220H-21 5C220H-0027 5C220H-.859 5C220H-20-CI 5C220H-.796-CI 5C220H-20.5-CI 5C220H-0026-CI 5C220H-21-CI 5C220H-0027-CI 5C220H-.859-CI

-

-

-

-

-

-

-

-

-

-

-

-

-

-

5C220H-20-LR 5C220H-.796-LR 5C220H-20.5-LR 5C220H-0026-LR 5C220H-21-LR 5C220H-0027-LR 5C220H-.859-LR

쏹 쎻 쏹 쎻 쏹 쎻 쎻 쏹 쎻 쏹 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏆 쏆

쎻 쏹 쎻

GEN3SYS

K20 (C2)

Decimal Equivalent

쏹 쎻 쎻 쏹 쎻 쏹 쎻 쏹 쎻 쎻

쏆 쏆 쏆 쏆 쏆

Revolution & Core Drill

A (Diameter) Material

ASC 320 Solid Carbide

and

P

M

K

Steel N/mm2

Stainless Steel N/mm2

Cast and Ductile Iron N/mm2

<1365

<940

<1020

N

S

AccuPort 432

Supplied in 1 piece packages.

H

Non-ferrous Material High Temperature Materials Hardened Materials N/mm2 N/mm2 N/mm2 <855

<990

<1365

For further information on Material, Hardnesses and Cutting Data, please refer to the Technical Section from page 137.

Thread Milling

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days.

Special Tooling

Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com

125


T-A & GEN2 T-A

®

F

22 Series Drill Inserts and Holders Diameter Range 22.00mm to 23.99mm

E

B

D

C

C

and GEN3SYS

D

A

A

Straight Fluted Design

Flute Style

Straight (Lathe)

Helical (Machining Centre)

Diameter

3xD 5xD 7xD Stub 3xD 5xD 7xD

Whistle Notch

5xD 7xD

Helical Fluted Design

Holders Item Number

A

B

C

Shank Diameter (mm)

Shank Length (mm)

Drill Depth (mm)

25 25 25 25 25 25 25 25 25 25 25 25

53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 56.0 56.0

72.0 120.0 168.0 27.0 72.0 72.0 120.0 120.0 168.0 168.0 119.0 168.0

60322S-25FM 60522S-25FM 60722S-25FM 60122H-25FM 60322H-25FM 60322H-25CM 60522H-25FM 60522H-25CM 60722H-25FM 60722H-25CM 60522S-25WN 60722S-25WN

Flat

Yes Yes Yes Yes Yes No Yes No Yes No Yes Yes

D

E

F

Body Length (mm)

Overall Length (mm)

Pipe Tap

105.3 153.3 201.3 60.1 105.3 105.3 153.3 153.3 201.3 201.3 153.3 201.3

158.4 206.4 254.4 113.2 158.4 158.4 206.4 206.4 254.4 254.4 212.0 206.2

ASC 320 Solid Carbide

Revolution & Core Drill

E

B

F

A

AccuPort 432 Thread Milling

Drill Inserts A (Diameter)

Material

K35 (C1)

Special Tooling

⁄ 8” ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1

140°

and

126

1

LR Geometry K35 (C1)

Decimal Equivalent

(mm)

0.8661 0.8750 0.8906 0.9055 0.9063 0.9219 0.9375 0.8661 0.8750 0.8906 0.9055 0.9063 0.9219 0.9375

22.00 22.23 22.62 23.00 23.02 23.42 23.81 22.00 22.23 22.62 23.00 23.02 23.42 23.81

(inch)

7

⁄ 8” 57 ⁄ 64” 29

⁄ 32” 59 ⁄ 64” 15 ⁄ 16” 7

⁄ 8” ⁄ 64”

57

29

⁄ 32” 59 ⁄ 64” 15 ⁄ 16”

GEN3SYS®XT Item Number

7C122P-22 7C122P-0028 7C122P-.890 7C122P-23 7C122P-0029 7C122P-.921 7C122P-0030 7C122P-22LR 7C122P-0028LR 7C122P-.890LR 7C122P-23LR 7C122P-0029LR 7C122P-.921LR 7C122P-0030LR

Stk.

쏹 쎻 쎻 쏹 쎻 쎻 쎻

쏆 쏆 쏆 쏆 쏆 쏆 쏆

GEN3SYS® Item Number

5C122H-22 5C122H-0028 5C122H-.890 5C122H-23 5C122H-0029 5C122H-.921 5C122H-0030 5C122H-22-LR 5C122H-0028-LR 5C122H-.890-LR 5C122H-23-LR 5C122H-0029-LR 5C122H-.921-LR 5C122H-0030-LR

Stk.

쏹 쎻 쎻 쏹 쎻 쎻 쎻

쏆 쏆 쏆 쏆 쏆 쏆 쏆

Supplied in 1 piece packages.

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days. Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com


22 Series Drill Inserts

®

T-A & GEN2 T-A

Diameter Range 22.00mm to 23.99mm

A 140°

Drill Inserts

Cast Iron Geometry K20 (C2)

Stainless Steel Geometry K20 (C2)

LR Geometry K20 (C2)

(mm)

0.8661 0.8750 0.8906 0.9055 0.9063 0.9219 0.9375 0.8661 0.8750 0.8906 0.9055 0.9063 0.9219 0.9375 0.8661 0.8750 0.8906 0.9055 0.9063 0.9219 0.9375 0.8661 0.8750 0.8906 0.9055 0.9063 0.9219 0.9375

22.00 22.23 22.62 23.00 23.02 23.42 23.81 22.00 22.23 22.62 23.00 23.02 23.42 23.81 22.00 22.23 22.62 23.00 23.02 23.42 23.81 22.00 22.23 22.62 23.00 23.02 23.42 23.81

GEN3SYS®XT Item Number

(inch)

7

⁄ 8” 57 ⁄ 64” 29

⁄ 32” 59 ⁄ 64” 15 ⁄ 16” 7

⁄ 8” 57 ⁄ 64” 29

⁄ 32” 59 ⁄ 64” 15 ⁄ 16” 7

⁄ 8” 57 ⁄ 64” 29

⁄ 32” 59 ⁄ 64” 15 ⁄ 16” 7

⁄ 8” ⁄ 64”

57

29

⁄ 32” 59 ⁄ 64” 15 ⁄ 16”

GEN3SYS® Item Number

Stk.

7C222P-22 7C222P-0028 7C222P-.890 7C222P-23 7C222P-0029 7C222P-.921 7C222P-0030 7C222P-22CI 7C222P-0028CI 7C222P-.890CI 7C222P-23CI 7C222P-0029CI 7C222P-.921CI 7C222P-0030CI 7C222P-22AS 7C222P-0028AS 7C222P-.890AS 7C222P-23AS 7C222P-0029AS 7C222P-.921AS 7C222P-0030AS 7C222P-22LR 7C222P-0028LR 7C222P-.890LR 7C222P-23LR 7C222P-0029LR 7C222P-.921LR 7C222P-0030LR

Stk.

5C222H-22 5C222H-0028 5C222H-.890 5C222H-23 5C222H-0029 5C222H-.921 5C222H-0030 5C222H-22-CI 5C222H-0028-CI 5C222H-.890-CI 5C222H-23-CI 5C222H-0029-CI 5C222H-.921-CI 5C222H-0030-CI

-

-

-

-

-

-

-

-

-

-

-

-

-

-

5C222H-22-LR 5C222H-0028-LR 5C222H-.890-LR 5C222H-23-LR 5C222H-0029-LR 5C222H-.921-LR 5C222H-0030-LR

쏹 쎻 쎻 쏹 쎻 쎻 쎻 쏹 쎻 쎻 쏹 쎻 쎻

쏆 쏆 쏆 쏆 쏆 쏆

쎻 쎻 쏹 쎻

GEN3SYS

K20 (C2)

Decimal Equivalent

쎻 쎻 쏹 쎻 쎻 쏹 쎻 쎻 쎻

쏆 쏆 쏆 쏆 쏆

Revolution & Core Drill

A (Diameter) Material

ASC 320 Solid Carbide

and

Supplied in 1 piece packages. M

K

Steel N/mm2

Stainless Steel N/mm2

Cast and Ductile Iron N/mm2

<1365

<940

<1020

N

S

H

AccuPort 432

P

Non-ferrous Material High Temperature Materials Hardened Materials N/mm2 N/mm2 N/mm2 <855

<990

<1365

For further information on Material, Hardnesses and Cutting Data, please refer to the Technical Section from page 137.

Thread Milling

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days.

Special Tooling

Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com

127


T-A & GEN2 T-A

®

F

24 Series Drill Inserts and Holders Diameter Range 24.00mm to 25.99mm

E

B

D

E

B

F A

A

C

C Straight Fluted Design

GEN3SYS

and Flute Style

Helical (Machining Centre)

Diameter

3xD 5xD 7xD Stub 3xD 5xD 7xD

Whistle Notch

ASC 320 Solid Carbide

Revolution & Core Drill

Straight (Lathe)

5xD 7xD

Helical Fluted Design

Holders Item Number

A

B

C

Shank Diameter (mm)

Shank Length (mm)

Drill Depth (mm)

25 25 25 25 25 25 25 25 25 25 25 25

53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 53.0 56.0 56.0

78.0 130.0 182.0 28.5 78.0 78.0 130.0 130.0 182.0 182.0 130.0 182.0

60324S-25FM 60524S-25FM 60724S-25FM 60124H-25FM 60324H-25FM 60324H-25CM 60524H-25FM 60524H-25CM 60724H-25FM 60724H-25CM 60524S-25WN 60724S-25WN

AccuPort 432

Flat

Yes Yes Yes Yes Yes No Yes No Yes No Yes Yes

D

E

F

Body Length (mm)

Overall Length (mm)

Pipe Tap

113.8 165.8 217.8 64.2 113.8 113.8 165.8 165.8 217.8 217.8 165.8 217.8

164 216 267.9 117.3 164 164 216 216 267.9 267.9 224.7 276.7

1

⁄ 8” ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1 ⁄ 8” 1

A 140°

and

Drill Inserts A (Diameter)

Thread Milling

D

Material

K35 (C1)

LR Geometry K35 (C1)

Decimal Equivalent

(mm)

0.9449 0.9688 0.9843 1.0000 1.0081 1.0157 0.9449 0.9688 0.9843 1.0000 1.0081 1.0157

24.00 24.61 25.00 25.40 25.60 25.80 24.00 24.61 25.00 25.40 25.60 25.80

(inch)

31

⁄ 32” 63 ⁄ 64” 1" 11⁄ 64” 31

⁄ 32” ⁄ 64” 1"

63

11⁄ 64”

GEN3SYS®XT Item Number

7C124P-24 7C124P-0031 7C124P-25 7C124P-0100 7C124P-1.008 7C124P-1.015 7C124P-24LR 7C124P-0031LR 7C124P-25LR 7C124P-0100LR 7C124P-1.008LR 7C124P-1.015LR

Stk.

쏹 쎻 쏹 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏆 쏆

GEN3SYS® Item Number

5C124H-24 5C124H-0031 5C124H-25 5C124H-0100 5C124H-1.008 5C124H-1.015 5C124H-24-LR 5C124H-0031-LR 5C124H-25-LR 5C124H-0100-LR 5C124H-1.008-LR 5C124H-1.015-LR

Stk.

쏹 쎻 쏹 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏆 쏆

Supplied in 1 piece packages.

Special Tooling

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days.

128

Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com


24 Series Drill Inserts

®

T-A & GEN2 T-A

`Diameter Range 24.00mm to 25.99mm

A 140°

Drill Inserts

Cast Iron Geometry K20 (C2)

Stainless Steel Geometry K20 (C2)

LR Geometry K20 (C2)

(mm)

0.9449 0.9688 0.9843 1.0000 1.0081 1.0157 0.9449 0.9688 0.9843 1.0000 1.0081 1.0157 0.9449 0.9688 0.9843 1.0000 1.0081 1.0157 0.9449 0.9688 0.9843 1.0000 1.0081 1.0157

24.00 24.61 25.00 25.40 25.60 25.80 24.00 24.61 25.00 25.40 25.60 25.80 24.00 24.61 25.00 25.40 25.60 25.80 24.00 24.61 25.00 25.40 25.60 25.80

GEN3SYS®XT Item Number

(inch)

31

⁄ 32” 63 ⁄ 64” 1" 11⁄ 64” 31

⁄ 32” 63 ⁄ 64” 1” 11⁄ 64” 31

⁄ 32” 63 ⁄ 64” 1” 11⁄ 64” 31

⁄ 32” ⁄ 64” 1”

63

11⁄ 64”

GEN3SYS® Item Number

Stk.

7C224P-24 7C224P-0031 7C224P-25 7C224P-0100 7C224P-1.008 7C224P-1.015 7C224P-24CI 7C224P-0031CI 7C224P-25CI 7C224P-0100CI 7C224P-1.008CI 7C224P-1.015CI 7C224P-24AS 7C224P-0031AS 7C224P-25AS 7C224P-0100AS 7C224P-1.008AS 7C224P-1.015AS 7C224P-24LR 7C224P-0031LR 7C224P-25LR 7C224P-0100LR 7C224P-1.008LR 7C224P-1.015LR

Stk.

5C224H-24 5C224H-0031 5C224H-25 5C224H-0100 5C224H-1.008 5C224H-1.015 5C224H-24-CI 5C224H-0031-CI 5C224H-25-CI 5C224H-0100-CI 5C224H-1.008-CI 5C224H-1.015-CI

-

-

-

-

-

-

-

-

-

-

-

-

5C224H-24-LR 5C224H-0031-LR 5C224H-25-LR 5C224H-0100-LR 5C224H-1.008-LR 5C224H-1.015-LR

쏹 쎻 쏹 쎻 쎻 쎻 쏹 쎻 쏹 쎻 쏹

쏆 쏆 쏆 쏆 쏆

쎻 쏹 쎻 쎻 쎻 쏹 쎻 쏹 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏆

Supplied in 1 piece packages. P

M

K

Steel N/mm2

Stainless Steel N/mm2

Cast and Ductile Iron N/mm2

<1365

<940

<1020

N

S

GEN3SYS

K20 (C2)

Decimal Equivalent

H

Revolution & Core Drill

A (Diameter) Material

ASC 320 Solid Carbide

and

Non-ferrous Material High Temperature Materials Hardened Materials N/mm2 N/mm2 N/mm2 <855

<990

<1365

AccuPort 432

For further information on Material, Hardnesses and Cutting Data, please refer to the Technical Section from page 137.

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days.

Special Tooling

Thread Milling

Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com

129


T-A & GEN2 T-A

®

F

26 Series Drill Inserts and Holders Diameter Range 26.00mm to 28.99mm

E

B

D

C

C

GEN3SYS

and Flute Style

Helical (Machining Centre)

Whistle Notch

AccuPort 432

3xD 5xD 7xD Stub 3xD 5xD

5xD 7xD

Helical Fluted Design

Holders Item Number

A

B

C

Shank Diameter (mm)

Shank Length (mm)

Drill Depth (mm)

32 32 32 32 32 32 32 32 32 32 32 32

58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 60.0 60.0

87.0 145.0 203.0 32.0 87.0 87.0 145.0 145.0 203.0 203.0 145.0 203.0

60326S-32FM 60526S-32FM 60726S-32FM 60126H-32FM 60326H-32FM 60326H-32CM 60526H-32FM 60526H-32CM 60726H-32FM 60726H-32CM 60526S-32WN 60726S-32WN

Flat

Yes Yes Yes Yes Yes No Yes No Yes No Yes Yes

D

E

F

Body Length (mm)

Overall Length (mm)

Pipe Tap

128.1 186.0 244.0 72.9 128.1 128.1 186.0 186.0 244.0 244.0 186.0 244.0

186.0 244.0 302.0 130.8 186.0 186.0 244.0 244.0 302.0 302.0 249.1 307.0

1

⁄ 4” ⁄ 4” 1 ⁄ 4” 1 ⁄ 4” 1 ⁄ 4” 1 ⁄ 4” 1 ⁄ 4” 1 ⁄ 4” 1 ⁄ 4” 1 ⁄ 4” ¼” ¼” 1

A 140°

and

Drill Inserts A (Diameter)

Material

Thread Milling

Diameter

7xD

ASC 320 Solid Carbide

Revolution & Core Drill

Straight (Lathe)

Special Tooling

D

A

A

Straight Fluted Design

130

E

B

F

K35 (C1)

LR Geometry K35 (C1)

Decimal Equivalent

(mm)

1.0236 1.0313 1.0469 1.0625 1.0630 1.0938 1.1024 1.1094 1.1250 1.0236 1.0313 1.0469 1.0625 1.0630 1.0938 1.1024 1.1094 1.1250

26.00 26.19 26.59 26.99 27.00 27.78 28.00 28.18 28.58 26.00 26.19 26.59 26.99 27.00 27.78 28.00 28.18 28.58

(inch)

11⁄ 32” 13⁄ 64” 11⁄ 16” 13⁄ 32” 17⁄ 64” 11⁄ 8” 11⁄ 32” 13⁄ 64” 11⁄ 16” 13⁄ 32” 17⁄ 64” 11⁄ 8”

GEN3SYS®XT Item Number

7C126P-26 7C126P-0101 7C126P-1.046 7C126P-0102 7C126P-27 7C126P-0103 7C126P-28 7C126P-1.109 7C126P-0104 7C126P-26LR 7C126P-0101LR 7C126P-1.046LR 7C126P-0102LR 7C126P-27LR 7C126P-0103LR 7C126P-28LR 7C126P-1.109LR 7C126P-0104LR

Stk.

쏹 쎻 쎻 쎻 쏹 쎻 쏹 쎻 쎻

쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆

GEN3SYS® Item Number

5C126H-26 5C126H-0101 5C126H-1.046 5C126H-0102 5C126H-27 5C126H-0103 5C126H-28 5C126H-1.109 5C126H-0104 5C126H-26-LR 5C126H-0101-LR 5C126H-1.046-LR 5C126H-0102-LR 5C126H-27-LR 5C126H-0103-LR 5C126H-28-LR 5C126H-1.109-LR 5C126H-0104-LR

Stk.

쏹 쎻 쎻 쎻 쏹 쎻 쏹 쎻 쎻

쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆

Supplied in 1 piece packages.

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days. Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com


26 Series Drill Inserts

®

T-A & GEN2 T-A

Diameter Range 26.00mm to 28.99mm

A 140°

Drill Inserts

Cast Iron Geometry K20 (C2)

Stainless Steel Geometry K20 (C2)

LR Geometry K20 (C2)

1.0236 1.0313 1.0469 1.0625 1.0630 1.0938 1.1024 1.1094 1.1250 1.0236 1.0313 1.0469 1.0625 1.0630 1.0938 1.1024 1.1094 1.1250 1.0236 1.0313 1.0469 1.0625 1.0630 1.0938 1.1024 1.1094 1.1250 1.0236 1.0313 1.0469 1.0625 1.0630 1.0938 1.1024 1.1094 1.1250

26.00 26.19 26.59 26.99 27.00 27.78 28.00 28.18 28.58 26.00 26.19 26.59 26.99 27.00 27.78 28.00 28.18 28.58 26.00 26.19 26.59 26.99 27.00 27.78 28.00 28.18 28.58 26.00 26.19 26.59 26.99 27.00 27.78 28.00 28.18 28.58

(inch)

11⁄ 32” 13⁄ 64” 11⁄ 16” 13⁄ 32” 17⁄ 64” 11⁄ 8” 11⁄ 32” 13⁄ 64” 11⁄ 16” 13⁄ 32” 17⁄ 64” 11⁄ 8” 11⁄ 32” 13⁄ 64” 11⁄ 16” 13⁄ 32” 17⁄ 64” 11⁄ 8” 11⁄ 32” 13⁄ 64” 11⁄ 16” 13⁄ 32” 17⁄ 64” 11⁄ 8”

GEN3SYS® Item Number

Stk.

7C226P-26 7C226P-0101 7C226P-1.046 7C226P-0102 7C226P-27 7C226P-0103 7C226P-28 7C226P-1.109 7C226P-0104 7C226P-26CI 7C226P-0101CI 7C226P-1.046CI 7C226P-0102CI 7C226P-27CI 7C226P-0103CI 7C226P-28CI 7C226P-1.109CI 7C226P-0104CI 7C226P-26AS 7C226P-0101AS 7C226P-1.046AS 7C226P-0102AS 7C226P-27AS 7C226P-0103AS 7C226P-28AS 7C226P-1.109AS 7C226P-0104AS 7C226P-26LR 7C226P-0101LR 7C226P-1.046LR 7C226P-0102LR 7C226P-27LR 7C226P-0103LR 7C226P-28LR 7C226P-1.109LR 7C226P-0104LR

Stk.

5C226H-26 5C226H-0101 5C226H-1.046 5C226H-0102 5C226H-27 5C226H-0103 5C226H-28 5C226H-1.109 5C226H-0104 5C226H-26-CI 5C226H-0101-CI 5C226H-1.046-CI 5C226H-0102-CI 5C226H-27-CI 5C226H-0103-CI 5C226H-28-CI 5C226H-1.109-CI 5C226H-0104-CI

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

5C226H-26-LR 5C226H-0101-LR 5C226H-1.046-LR 5C226H-0102-LR 5C226H-27-LR 5C226H-0103-LR 5C226H-28-LR 5C226H-1.109-LR 5C226H-0104-LR

쏹 쎻 쎻 쎻 쏹 쎻 쏹 쎻 쎻 쏹 쎻 쎻 쎻 쏹 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆

쎻 쎻 쎻 쏹

GEN3SYS

(mm)

GEN3SYS®XT Item Number

쎻 쏹 쎻 쎻 쏹 쎻 쎻 쎻 쏹 쎻 쏹 쎻

Revolution & Core Drill

K20 (C2)

Decimal Equivalent

ASC 320 Solid Carbide

A (Diameter) Material

쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆

AccuPort 432

and

Supplied in 1 piece packages.

M

K

Stainless Steel N/mm2

Cast and Ductile Iron N/mm2

<1365

<940

<1020

N

S

H

Thread Milling

P Steel N/mm2

Non-ferrous Material High Temperature Materials Hardened Materials N/mm2 N/mm2 N/mm2 <855

<990

<1365

For further information on Material, Hardnesses and Cutting Data, please refer to the Technical Section from page 137.

Special Tooling

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days. Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com

131


T-A & GEN2 T-A

®

F

29 Series Drill Inserts and Holders Diameter Range 29.00mm to 31.99mm

E

B

D

E

B

F

D

A

A

C

C

and Flute Style

Straight (Lathe)

Helical (Machining Centre)

Diameter

3xD 5xD 7xD Stub 3xD 5xD 7xD

Whistle Notch

ASC 320 Solid Carbide

Revolution & Core Drill

GEN3SYS

Straight Fluted Design

5xD 7xD

Helical Fluted Design

Holders Item Number

A

B

C

Shank Diameter (mm)

Shank Length (mm)

Drill Depth (mm)

32 32 32 32 32 32 32 32 32 32 32 32

58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 58.0 60.0 60.0

96.0 160.0 224.0 35.0 96.0 96.0 160.0 160.0 224.0 224.0 160.0 224.0

60329S-32FM 60529S-32FM 60729S-32FM 60129H-32FM 60329H-32FM 60329H-32CM 60529H-32FM 60529H-32CM 60729H-32FM 60729H-32CM 60529S-32WN 60729S-32WN

F

Body Length (mm)

Overall Length (mm)

Pipe Tap

136.2 200.1 264.1 75.2 136.2 136.2 200.1 200.1 264.1 264.1 200.1 264.1

194.1 258.0 322.0 133.1 194.1 194.1 258.0 258.0 322.0 322.0 263.0 327.0

1

⁄4" ⁄4" 1 ⁄4" 1 ⁄4" 1 ⁄4" 1 ⁄4" 1 ⁄4" 1 ⁄4" 1 ⁄4" 1 ⁄4" ¼” ¼” 1

140°

and

Drill Inserts A (Diameter)

AccuPort 432

Yes Yes Yes Yes Yes No Yes No Yes No Yes Yes

E

A

Material

Thread Milling

Flat

D

K35 (C1)

LR Geometry K35 (C1)

Decimal Equivalent

(mm)

1.1417 1.1563 1.1811 1.1875 1.2007 1.2188 1.2205 1.2500 1.1417 1.1563 1.1811 1.1875 1.2007 1.2188 1.2205 1.2500

29.00 29.37 30.00 30.16 30.50 30.96 31.00 31.75 29.00 29.37 30.00 30.16 30.50 30.96 31.00 31.75

(inch)

15⁄32" 13⁄16" 17⁄32" 11⁄4" 15⁄32" 13⁄16" 17⁄32" 1 ¼”

GEN3SYS®XT Item Number

7C129P-29 7C129P-0105 7C129P-30 7C129P-0106 7C129P-30.5 7C129P-0107 7C129P-31 7C129P-0108 7C129P-29LR 7C129P-0105LR 7C129P-30LR 7C129P-0106LR 7C129P-30.5LR 7C129P-0107LR 7C129P-31LR 7C129P-0108LR

Stk.

쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆

GEN3SYS® Item Number

5C129H-29 5C129H-0105 5C129H-30 5C129H-0106 5C129H-30.5 5C129H-0107 5C129H-31 5C129H-0108 5C129H-29-LR 5C129H-0105-LR 5C129H-30-LR 5C129H-0106-LR 5C129H-30.5-LR 5C129H-0107-LR 5C129H-31-LR 5C129H-0108-LR

Stk.

쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆

Special Tooling

Supplied in 1 piece packages.

132

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days. Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com


29 Series Drill Inserts

®

T-A & GEN2 T-A

Diameter Range 29.00mm to 31.99mm

A 140°

Drill Inserts

Cast Iron Geometry K20 (C2)

Stainless Steel Geometry K20 (C2)

LR Geometry K20 (C2)

1.1417 1.1563 1.1811 1.1875 1.2007 1.2188 1.2205 1.2500 1.1417 1.1563 1.1811 1.1875 1.2007 1.2188 1.2205 1.2500 1.1417 1.1563 1.1811 1.1875 1.2007 1.2188 1.2205 1.2500 1.1417 1.1563 1.1811 1.1875 1.2007 1.2188 1.2205 1.2500

29.00 29.37 30.00 30.16 30.50 30.96 31.00 31.75 29.00 29.37 30.00 30.16 30.50 30.96 31.00 31.75 29.00 29.37 30.00 30.16 30.50 30.96 31.00 31.75 29.00 29.37 30.00 30.16 30.50 30.96 31.00 31.75

(inch)

15⁄32" 13⁄16" 17⁄32" 11⁄4" 15⁄32" 13⁄16" 17⁄32" 1 ¼” 15⁄32" 13⁄16" 17⁄32" 1 ¼” 15⁄32" 13⁄16" 17⁄32" 1 ¼”

GEN3SYS® Item Number

Stk.

7C229P-29 7C229P-0105 7C229P-30 7C229P-0106 7C229P-30.5 7C229P-0107 7C229P-31 7C229P-0108 7C229P-29CI 7C229P-0105CI 7C229P-30CI 7C229P-0106CI 7C229P-30.5CI 7C229P-0107CI 7C229P-31CI 7C229P-0108CI 7C229P-29AS 7C229P-0105AS 7C229P-30AS 7C229P-0106AS 7C229P-30.5AS 7C229P-0107AS 7C229P-31AS 7C229P-0108AS 7C229P-29LR 7C229P-0105LR 7C229P-30LR 7C229P-0106LR 7C229P-30.5LR 7C229P-0107LR 7C229P-31LR 7C229P-0108LR

Stk.

5C229H-29 5C229H-0105 5C229H-30 5C229H-0106 5C229H-30.5 5C229H-0107 5C229H-31 5C229H-0108 5C229H-29-CI 5C229H-0105-CI 5C229H-30-CI 5C229H-0106-CI 5C229H-30.5-CI 5C229H-0107-CI 5C229H-31-CI 5C229H-0108-CI

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

5C229H-29-LR 5C229H-0105-LR 5C229H-30-LR 5C229H-0106-LR 5C229H-30.5-LR 5C229H-0107-LR 5C229H-31-LR 5C229H-0108-LR

쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻 쏹

쏆 쏆 쏆 쏆 쏆 쏆 쏆

쎻 쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻 쏹 쎻

쏆 쏆 쏆 쏆 쏆 쏆 쏆

Supplied in 1 piece packages.

P

M

K

Steel N/mm2

Stainless Steel N/mm2

Cast and Ductile Iron N/mm2

<1365

<940

<1020

N

S

GEN3SYS

(mm)

GEN3SYS®XT Item Number

Revolution & Core Drill

K20 (C2)

Decimal Equivalent

ASC 320 Solid Carbide

A (Diameter) Material

AccuPort 432

and

H

Non-ferrous Material High Temperature Materials Hardened Materials N/mm2 N/mm2 N/mm2 <855

<990

<1365

Thread Milling

For further information on Material, Hardnesses and Cutting Data, please refer to the Technical Section from page 137.

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days.

Special Tooling

Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com

133


T-A & GEN2 T-A

®

F

32 Series Drill Inserts and Holders Diameter Range 32.00mm to 35.00mm

E

B

D

E

B

F

D

A

A

C

C Straight Fluted Design

Helical Fluted Design

GEN3SYS

Holders Flute Style

Diameter

Helical (Machining Centre)

60332S-40FM 60532S-40FM 60732S-40FM 60132H-40FM 60332H-40FM 60332H-40CM 60532H-40FM 60532H-40CM 60732H-40FM 60732H-40CM

3xD 5xD 7xD Stub 3xD 5xD 7xD

ASC 320 Solid Carbide

Revolution & Core Drill

Straight (Lathe)

Item Number

A

B

C

Shank Diameter (mm)

Shank Length (mm)

Drill Depth (mm)

40 40 40 40 40 40 40 40 40 40

70.1 70.1 70.1 70.1 70.1 70.1 70.1 70.1 70.1 70.1

105.0 175.0 244.9 38.0 105.0 105.0 175.0 175.0 244.9 244.9

Flat

Yes Yes Yes Yes Yes No Yes No Yes No

E

F

Body Length (mm)

Overall Length (mm)

Pipe Tap

157.7 227.7 297.7 90.7 157.7 157.7 227.7 227.7 297.7 297.7

227.8 297.8 367.8 160.8 227.8 227.8 297.8 297.8 367.8 367.8

1

⁄ 4” ⁄ 4” 1 ⁄ 4” 1 ⁄ 4” 1 ⁄ 4” 1 ⁄ 4” 1 ⁄ 4” 1 ⁄ 4” 1 ⁄ 4” 1 ⁄ 4” 1

A 140°

Drill Inserts A (Diameter)

AccuPort 432

Material

Thread Milling

D

Decimal Equivalent

(mm)

1.2598 1.2658 1.2795 1.2813 1.2992 1.3125 1.3189 1.3386 1.3438 1.3583 1.3750 1.3779

32.00 32.15 32.50 32.55 33.00 33.34 33.50 34.00 34.13 34.50 34.93 35.00

K35 (C1)

(inch)

117⁄64" 19⁄32" 15⁄16"

111⁄32" 13⁄8"

GEN3SYS®XT Item Number

7C132P-32 7C132P-3215 7C132P-32.5 7C132P-0109 7C132P-33 7C132P-0110 7C132P-33.5 7C132P-34 7C132P-0111 7C132P-34.5 7C132P-0112 7C132P-35

Stk. 쏹

쏆 쏆 쏆 쏹

쏆 쏆 쏹

쏆 쏆 쏆 쏹

Supplied in 1 piece packages. P

M

K

Steel N/mm2

Stainless Steel N/mm2

Cast and Ductile Iron N/mm2

<1365

<940

<1020

N

S

H

Non-ferrous Material High Temperature Materials Hardened Materials N/mm2 N/mm2 N/mm2 <855

<990

<1365

Special Tooling

For further information on Material, Hardnesses and Cutting Data, please refer to the Technical Section from page 137.

134

Stk. - Stock Availability. 쏹 Stock Item. 쎻 Stocked in limited quantities, advanced planning is recommended. 쏆 Non-stock standard. Normal delivery 15 to 20 days. Any non-standard size available.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com


32 Series Drill Inserts

Drill Inserts

Cast Iron Geometry K20 (C2)

Stainless Steel Geometry K20 (C2)

LR Geometry K20 (C2)

32.00 32.15 32.50 32.55 33.00 33.34 33.50 34.00 34.13 34.50 34.93 35.00 32.00 32.15 32.50 32.55 33.00 33.34 33.50 34.00 34.13 34.50 34.93 35.00 32.00 32.15 32.50 32.55 33.00 33.34 33.50 34.00 34.13 34.50 34.93 35.00 32.00 32.15 32.50 32.55 33.00 33.34 33.50 34.00 34.13 34.50 34.93 35.00 32.00 32.15 32.50 32.55 33.00 33.34 33.50 34.00 34.13 34.50 34.93 35.00

117⁄64" 19⁄32" 15⁄16"

111⁄32" 13⁄8"

117⁄64" 19⁄32" 15⁄16"

111⁄32" 13⁄8"

117⁄64" 19⁄32" 15⁄16"

111⁄32" 13⁄8"

117⁄64" 19⁄32" 15⁄16"

111⁄32" 13⁄8"

117⁄64" 19⁄32" 15⁄16"

111⁄32" 13⁄8"

7C132P-32LR 7C132P-32.15LR 7C132P-32.5LR 7C132P-0109LR 7C132P-33LR 7C132P-0110LR 7C132P-33.5LR 7C132P-34LR 7C132P-0111LR 7C132P-34.5LR 7C132P-0112LR 7C132P-35LR 7C232P-32 7C232P-32.15 7C232P-32.5 7C232P-0109 7C232P-33 7C232P-0110 7C232P-33.5 7C232P-34 7C232P-0111 7C232P-34.5 7C232P-0112 7C232P-35 7C232P-32CI 7C232P-32.15CI 7C232P-32.5CI 7C232P-0109CI 7C232P-33CI 7C232P-0110CI 7C232P-33.5CI 7C232P-34CI 7C232P-0111CI 7C232P-34.5CI 7C232P-0112CI 7C232P-35CI 7C232P-32AS 7C232P-32.15AS 7C232P-32.5AS 7C232P-0109AS 7C232P-33AS 7C232P-0110AS 7C232P-33.5AS 7C232P-34AS 7C232P-0111AS 7C232P-34.5AS 7C232P-0112AS 7C232P-35AS 7C232P-32LR 7C232P-32.15LR 7C232P-32.5LR 7C232P-0109LR 7C232P-33LR 7C232P-0110LR 7C232P-33.5LR 7C232P-34LR 7C232P-0111LR 7C232P-34.5LR 7C232P-0112LR 7C232P-35LR

Stk. 쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆

GEN3SYS

1.2598 1.2658 1.2795 1.2813 1.2992 1.3125 1.3189 1.3386 1.3438 1.3583 1.3750 1.3779 1.2598 1.2658 1.2795 1.2813 1.2992 1.3125 1.3189 1.3386 1.3438 1.3583 1.3750 1.3779 1.2598 1.2658 1.2795 1.2813 1.2992 1.3125 1.3189 1.3386 1.3438 1.3583 1.3750 1.3779 1.2598 1.2658 1.2795 1.2813 1.2992 1.3125 1.3189 1.3386 1.3438 1.3583 1.3750 1.3779 1.2598 1.2658 1.2795 1.2813 1.2992 1.3125 1.3189 1.3386 1.3438 1.3583 1.3750 1.3779

(inch)

쏆 쏆 쏆 쏹

쏆 쏆 쏆 쏹

쏆 쏆 쏹

Revolution & Core Drill

K20 (C2)

(mm)

쏆 쏆 쏹 쏹

쏆 쏆 쏆 쏹

쏆 쏆

ASC 320 Solid Carbide

LR Geometry K35 (C1)

Decimal Equivalent

GEN3SYS®XT Item Number

쏆 쏆 쏆 쏹 쏹

쏆 쏆 쏆

AccuPort 432

A (Diameter) Material

T-A & GEN2 T-A

®

Diameter Range 32.00mm to 35.00mm

쏆 쏆 쏹

쏆 쏆 쏆 쏹

쏆 쏆

Thread Milling

140°

쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆 쏆

Special Tooling

A

Supplied in 1 piece packages.

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com

135


GEN3SYS XT & GEN3SYS - Holder Accessories ®

T-A & GEN2 T-A

®

®

L2 L1

THROUGH HOLE FOR COOLANT

DV45 Adaptor

DV45 SHANK

D3

D2

Item Number

Outer Taper

D1 Inner Ø mm

D2 Ø

D3 Ø

L1

L2

Qty of Clamping Screws

AMDV45-EM20-120

DV45

20

52

57

101

120

1

l

AMDV45-EM25-120

DV45

25

65

57

101

120

2

l

AMDV45-EM32-120

DV45

32

78

57

101

120

2

l

AMDV45-EM20-230

DV45

20

52

57

211

230

1

l

AMDV45-EM25-230

DV45

25

65

57

211

230

2

l

AMDV45-EM32-230

DV45

32

78

57

211

230

2

l

Stk.

Replacement TORX Plus Screws

Style

11 12 13 14 15 16 17 18 20 22 24 26 29 32

TORX Plus Screws 10 Pieces

71843-IP6-10 7247-IP7-10 7247-IP7-10 7247-IP7-10 7247-IP7-10 72556-IP8-10 72567-IP8-10 7375-IP9-10 7375-IP9-10 7375-IP9-10 739-IP9-10 7495-IP15-10 7495-IP15-10 7495-IP15-10

Nylon Locking TORX Plus Screws 10 Pieces

TORX Plus Hand Driver

8IP-6 7247N-IP7-10 8IP-7 7247N-IP7-10 8IP-7 7247N-IP7-10 8IP-7 7247N-IP7-10 8IP-7 72556N-IP8-10 8IP-8 72567N-IP8-10 8IP-8 7375N-IP9-10 8IP-9 7375N-IP9-10 8IP-9 7375N-IP9-10 8IP-9 739N-IP9-10 8IP-9 7495N-IP15-10 8IP-15 7495N-IP15-10 8IP-15 7495N-IP15-10 8IP-15

Metric

Preset Torque TORX Plus Hand Driver

Replacement TORX Plus Tips

8IP-6TL 8IP-7TL 8IP-7TL 8IP-7TL 8IP-7TL 8IP-8TL 8IP-8TL 8IP-9TL 8IP-9TL 8IP-9TL 8IP-9TL 8IP-15TL 8IP-15TL 8IP-15TL

8IP-6B 8IP-7B 8IP-7B 8IP-7B 8IP-7B 8IP-8B 8IP-8B 8IP-9B 8IP-9B 8IP-9B 8IP-9B 8IP-15B 8IP-15B 8IP-15B

Inch

Drill Range Used With

TORX Plus Screw Admissible Tightening Torque (N-cm)

Drill Range Used With

TORX Plus Screws Admissible Tightening Torque (in.-lbs)

11.00-11.99 12.00-12.99 13.00-13.99 14.00-14.99 15.00-15.99 16.00-16.99 17.00-17.99 18.00-19.99 20.00-21.99 22.00-23.99 24.00-25.99 26.00-28.99 29.00-31.99 32.00-35.00

50 84 84 84 84 175 175 305 305 305 305 690 690 690

0.433-0.472 0.472-0.511 0.511-0.550 0.551-0.590 0.590-0.629 0.629-0.668 0.669-0.708 0.708-0.787 0.787-0.865 0.866-0.937 0.944-1.015 1.023-1.125 1.142-1.260 1.259 -1.377

4.4 7.4 7.4 7.4 7.4 15.5 15.5 27.0 27.0 27.0 27.0 27.0 61.0 61.0

Tightening torques are calculated with a friction coefficient of µ = 0.14 and develops 90% of ultimate yield strength

Supplied in 10 piece packages.

Special Tooling

Thread Milling

AccuPort 432

ASC 320 Solid Carbide

Revolution & Core Drill

GEN3SYS

D1

136

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

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Technical Section - GEN3SYS XT & GEN3SYS

®

®

T-A & GEN2 T-A

®

ASC 320 Solid Carbide

3. Place a generous amount of Never Seize (provided in the packaging) onto the supplied TORX Plus Screws. Tighten the TORX Plus Screws utilising the predetermined TORX Plus Drivers and TORX Plus Screw admissible tightening Torque outlined in the catalogue per GEN3SYS® Series.

THRUST & HORSEPOWER FORMULAS 1. RPM

= (318.47) • (M/min) DIA

where: RPM M/min DIA

MATERIAL CONSTANTS Type of Material

Hardness

Km (kPa)

= 154 • (mm/rev) • DIA • Km

Plain Carbon and Alloy Steel

= axial thrust in newtons (N) = feed rate (mm/rev) = diameter of drill (mm) = specific cutting energy (kPa)

85 - 200 BHN 200 - 275 BHN 275 - 375 BHN 375 - 425 BHN

5.45 6.48 6.89 7.93

High Temperature Alloys

9.93

Titanium Alloy

4.96

= (mm/rev) • (RPM) • (Km) • (DIA2) 218604,8

Stainless Steel

135 - 275 BHN 30 - 45 RC

6.48 7.45

Cast Iron

100 - 200 BHN 200 - 300 BHN

3.45 7.45

Copper Alloy

20 - 80 RB 80 - 100 RB

2.96 4.96

= revolutions per minute (rev/min) = surface metre per minute (M/min) = diameter of drill (mm)

2. Thrust where: Thrust mm/rev DIA Km 3. Tool Power where: Tool Power Mm/rev RPM Km DIA

= tool power in kilowatts (kW) = feedrate (mm/rev) = revolutions per minute (rev/min) = specific cutting energy (kpa) = diameter of drill (mm)

Aluminium Alloy

1.52

Magnesium Alloy

1.10

Special Tooling

Note: The table and equations are found in the Machinery's Handbook. Permission to simplify and print the equations is granted by the editor of the Machinery's Handbook.

AccuPort 432

2. The drill insert should not be turned rotated or twisted for locking purposes. The holder pocket and locating pad on the drill insert assure optimum fit and repeatability.

Thread Milling

1. Place the GEN3SYS® Drill Insert into the precision ground locating pocket on the GEN3SYS® Holder.

Revolution & Core Drill

GEN3SYS

Tool Assembly

+44 (0)1384 400 900

+44 (0)1384 400 105

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137


Technical Section - GEN3SYS XT & GEN3SYS ®

GEN3SYS

T-A & GEN2 T-A

®

®

Drill Inserts Coolant Recommendations Inch and Metric

Pressure (BAR)

49

53

42

46

35

38

28

30

21

23

Pressure

7 0

15

Volume

11mm

12mm

14mm

16mm

18mm

20mm

22mm

24mm

8

26mm

29mm

32mm

0

Diameter

Metric

Inch

Diameter

11mm 12mm 14mm 16mm 18mm 20mm 22mm 24mm 26mm 29mm 32mm

BAR

LPM

PSI

GPM

35 35 31 28 25 21 21 21 21 21 21

19 19 23 30 34 38 42 42 46 46 46

500 500 450 410 360 300 300 300 300 300 300

5 5 6 8 9 10 11 11 12 12 12

The coolant pressure and flow rate recommendation above, represents a good approximation to obtain optimum tool life and chip evacuation at AMEC® recommended speeds and feeds for 3x & 5x diameter holder lengths. Please multiply the above by 1.5 when using the 7x diameter holder. For a more specific approximation of coolant requirements, consult the AMEC® Application Engineering Department.

Special Tooling

Thread Milling

AccuPort 432

ASC 320 Solid Carbide

Revolution & Core Drill

14

Volume (LPM)

138

+44 (0)1384 400 900

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

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Technical Section - GEN3SYS XT & GEN3SYS

®

®

TAP DRILL INFORMATION Metric Profile Screw Thread

14 x 2,0 14 x 1,5 16 x 2,0 16 x 1,5 18 x 2,5 18 x 1,5 20 x 2,5 20 x 1,5 22 x 2,5 22 x 1,5 24 x 3 24 x 2 27 x 3

Prob Mean Oversize

Prob Hole Size

** Prob % Thread

10.2mm 13.32 27⁄ 64” 10.8mm 15⁄ 32” 12.0mm 12.5mm 14.0mm 14.5mm 37⁄ 64” 15.5mm 16.5mm 21⁄ 32” 11⁄ 16” 17.5mm 18.5mm 47⁄ 64” 49⁄ 64” 19.5mm 20.5mm 13⁄ 16” 13⁄ 16” 21.0mm 22.0mm 7⁄ 8” 24.0mm

.4016" .4063" .4219" .4252" ..4688" .4724" .4921" .5512" .5709" .5781" .6102" .6496" .6563" .6875" .6890" .7283" .7344" .7656" .7677" .8071" .8125" .8125" .8268" .8661" .8750" .9449"

79% 74% 79% 74% 81% 77% 77% 77% 77% 68% 77% 77% 68% 78% 77% 77% 69% 79% 77% 77% 70% 86% 76% 77% 68% 77%

0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm 0.075mm

10.28mm 10.40mm 10.79mm 10.88mm 11.98mm 12.08mm 12.58mm 14.08mm 14.58mm 14.76mm 15.58mm 16.58mm 16.75mm 17.54mm 17.58mm 18.58mm 18.66mm 19.52mm 19.58mm 20.58mm 20.71mm 20.71mm 21.08mm 22.08mm 22.30mm 24.08mm

76% 71% 74% 69% 78% 74% 73% 74% 73% 64% 75% 73% 64% 76% 74% 73% 65% 76% 75% 73% 66% 84% 75% 74% 65% 75%

*Based on nominal tap drill diameter.

GEN3SYS

12 x 1,25

* Theo % Thread

Revolution & Core Drill

12 x 1,75

Tap Drill Size

ASC 320 Solid Carbide

Tap Size

Decimal Equivalent

**Based on 0.075mm probable mean oversize.

To calculate percent of full thread for a given hole diameter:

76,93 % Thread = Pitch mm

(Basic Major (Diameter (mm)

drill Hole ) Size (mm) )

-

T-A & GEN2 T-A

®

Taper Pipe Thread (BSP & ISO 7-1)

1⁄ 4”

7⁄ 16”

3⁄ 8”

37⁄ 64” 23⁄ 32” 15⁄ 16”

* Theo % Thread

Prob Mean Oversize

Prob Hole Size

** Prob % Thread

.4325" .5781" .7188" .9375"

N/A N/A N/A N/A

0.075mm 0.075mm 0.075mm 0.075mm

11.19mm 14.76mm 18.33mm 23.89mm

N/A N/A N/A N/A

The above tap drill information represents probable thread percentages for the standard tap drills stocked at AMEC ®. Special insert diameters may be required in order to meet a user specific percentage of thread requirements. The 0.075mm probable mean oversize hole condition is based on optimum cutting conditions. Probable % of full thread may vary based on less ideal cutting conditions.

Structural Steel Recommended Cutting Data - Series 12 - 32 Substrate

K35 Carbide

Material Hardness (BHN)

Speed Speed (M/min) (M/min) Mist Coolant Mist Coolant AM300® AM200®

FEED (mm/rev) 12

13

14

15

16

17

18

20

22

24

26

29

32

100 - 150

87

75

0.28

0.28

0.30

0.30

0.30

0.30

0.36

0.36

0.36

0.36

0.45

0.45

0.47

150 - 250

70

61

0.24

0.24

0.27

0.27

0.27

0.28

0.33

0.33

0.33

0.33

0.42

0.42

0.43

250 - 350

65

57

0.20

0.20

0.24

0.24

0.24

0.28

0.30

0.30

0.30

0.30

0.33

0.33

0.40

• 0.80 multiplier for feed rate on 7 x Diameter holder IMPORTANT NOTE: - The speeds and feeds listed above are considered a general guideline for all applications. In the case of extreme ductile steels a further reduction in speed of 20% should be applied. Factory technical assistance is also available for your specific applications through our Application Engineering Team. mm/min = (RPM) • (mm/rev)

+44 (0)1384 400 900

M/min = RPM • 0.003 • Dia

+44 (0)1384 400 105

Thread Milling

- 19 - 19 1⁄ 2” - 14 3⁄ 4” - 14

Tap Drill Size

Special Tooling

Tap Size

AccuPort 432

Metric Profile Screw Thread Decimal Equivalent

RPM = M/min • (318.47/Dia)

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139


Technical Section - GEN3SYS XT & GEN3SYS ®

T-A & GEN2 T-A

®

Recommended Cutting Data - Series 11 - 17

Free Machining Steel 118,1215, 12L14,etc

GEN3SYS Revolution & Core Drill ASC 320 Solid Carbide

Medium Carbon Steel 1030, 1040, 1050, 1527, 1140, 1151, etc

Alloy Steel 4140, 5140, 8640, etc

High Strength Steel 4340, 4330V, 300M, etc

Structural Steel A36, A285, A516, etc Tool Steel H-13, H-21, A-4, 0-2, S-3 High Temp Alloy

Titanium Alloy Aerospace Alloy S82 Stainless Steel 400 Series 416, 420 Stainless Steel 300 Series 304, 316, 17-4PH

AccuPort 432

Super Duplex Duplex St.Stl

Hardox

Hardened Steel

Thread Milling

SG/Nodular Cast Iron

Grey/White Iron

Cast Aluminium

Wrought Aluminium

Special Tooling

Grade

Material Category

Low Carbon Steel 1010, 1020, 1025, 1522, 1144, etc

Aluminium Bronze

Copper

BHN

kg

N/mm2

100-150 150-200 200-250 85-125 125-175 175-225 225-275 125-175 175-225 225-275 275-325 125-175 175-225 225-275 275-325 325-375 225-300 300-350 350-400 100-150 150-250 250-350 150-200 200-250 140-220 223-310 140-220 220-310 185-275 275-350 185-275 275-350 135-185 185-275 135-185 185-275 400 500 600 300-400 400-500 120-150 150-200 200-220 220-260 260-320 120-150 150-200 200-220 220-260 260-320 30 180 30 180 100-200 200-250 100 60

38-50 50-70 70-88 30-46 46-62 62-77 77-96 46-62 62-77 77-96 96-111 46-62 62-77 77-96 96-111 111-129 77-104 104-121 121-139 38-50 50-88 88-121 50-70 70-88 49-77 77-101 49-77 77-101 65-96 96-121 65-96 96-121 49-65 65-96 49-65 65-96 139 160 210 104-139 139+ 44-50 50-70 70-77 77-90 90-104 44-50 50-70 70-77 77-90 90-104 10 62 10 62 38-68 68-87 38 21

370-500 500-700 700-870 300-450 450-600 600-775 775-940 450-600 600-775 775-940 940-1090 450-600 600-775 775-940 940-1090 1090-1265 600-1020 1020-1180 1180-1365 370-500 500-850 850-1180 500-700 700-870 480-755 755-990 480-755 755-990 640-940 940-1180 640-940 940-1180 480-640 640-940 480-640 640-940 1365 1600 2000 1020-1365 1365+ 430-500 500-700 700-755 755-890 890-1020 430-500 500-700 700-755 755-890 890-1020 100 600 100 600 370-670 670-855 370 200

K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K20 K20 K20 K20 K20 K20 K20 K20 K20 K20 K20 K20 K35 K35 K20 K35 K35 K20 K20 K20 K20 K20 K20 K20 K20 K20 K20 K20 TiCN K20 K20 K20 K20 K20 K20

GEN3SYS GEN3SYS XT AM300TM AM200® M/min M/min

168 145 130 158 137 125 107 137 125 107 91 126 116 104 94 85 76 69 61 125 101 93 81 62 40 30 43 34 50 41 73 56 67 49 38 30 49 40 27 51 40 168 159 141 124 112 175 168 151 130 116 351 262 488 351 126 103 230 149

146 127 119 137 119 108 95 119 108 95 81 114 105 95 87 78 70 63 56 108 87 81 78 59 37 29 42 33 45 37 73 56 64 47 38 30 45 37 25 47 37 146 138 123 108 97 152 146 131 113 102 300 225 425 300 110 90 200 130

11

12

13

14

15

16

17

11.00 to 11.99

12.00 to 12.99

13.00 to 13.99

14.00 to 14.99

15.00 to 15.99

16.00 to 16.99

17.00 to 17.99

0.28 0.25 0.20 0.28 0.25 0.23 0.18 0.25 0.23 0.20 0.18 0.25 0.23 0.20 0.15 0.15 0.20 0.15 0.13 0.25 0.20 0.18 0.15 0.13 0.15 0.13 0.13 0.10 0.10 0.09 0.15 0.13 0.10 0.08 0.07 0.06 0.13 0.11 0.10 0.13 0.11 0.27 0.25 0.22 0.20 0.20 0.30 0.28 0.25 0.23 0.23 0.30 0.28 0.33 0.30 0.26 0.22 0.27 0.07

0.30 0.28 0.23 0.30 0.28 0.25 0.20 0.28 0.25 0.23 0.20 0.28 0.25 0.23 0.18 0.15 0.23 0.18 0.15 0.28 0.23 0.20 0.18 0.15 0.18 0.15 0.15 0.12 0.10 0.09 0.18 0.15 0.13 0.10 0.07 0.06 0.13 0.11 0.10 0.13 0.11 0.30 0.28 0.25 0.23 0.21 0.33 0.30 0.28 0.25 0.25 0.33 0.30 0.38 0.35 0.28 0.24 0.30 0.08

0.33 0.30 0.25 0.33 0.30 0.28 0.23 0.30 0.28 0.25 0.23 0.30 0.28 0.25 0.20 0.18 0.25 0.20 0.18 0.30 0.25 0.23 0.18 0.15 0.18 0.15 0.17 0.15 0.12 0.10 0.18 0.15 0.13 0.10 0.09 0.08 0.15 0.13 0.11 0.15 0.13 0.33 0.30 0.28 0.25 0.23 0.36 0.33 0.30 0.28 0.28 0.35 0.33 0.40 0.38 0.30 0.26 0.33 0.09

0.36 0.33 0.28 0.36 0.33 0.30 0.25 0.33 0.30 0.28 0.25 0.33 0.30 0.28 0.23 0.20 0.28 0.23 0.20 0.33 0.28 0.25 0.20 0.18 0.20 0.18 0.20 0.17 0.14 0.12 0.20 0.18 0.15 0.13 0.10 0.09 0.17 0.15 0.13 0.17 0.15 0.36 0.33 0.30 0.28 0.25 0.38 0.36 0.33 0.30 0.30 0.38 0.35 0.43 0.40 0.32 0.28 0.36 0.11

0.38 0.36 0.30 0.38 0.36 0.33 0.28 0.36 0.33 0.30 0.28 0.36 0.33 0.30 0.25 0.23 0.28 0.25 0.23 0.33 0.30 0.28 0.20 0.18 0.20 0.18 0.20 0.17 0.15 0.14 0.20 0.18 0.15 0.13 0.11 0.10 0.19 0.17 0.15 0.19 0.17 0.38 0.36 0.33 0.30 0.28 0.41 0.38 0.36 0.33 0.33 0.40 0.38 0.45 0.43 0.34 0.30 0.38 0.13

0.41 0.38 0.33 0.41 0.38 0.36 0.30 0.38 0.36 0.33 0.30 0.38 0.36 0.33 0.28 0.25 0.30 0.28 0.25 0.38 0.33 0.30 0.23 0.20 0.23 0.20 0.22 0.20 0.16 0.15 0.23 0.20 0.18 0.15 0.12 0.11 0.21 0.19 0.17 0.21 0.19 0.41 0.38 0.36 0.33 0.30 0.43 0.41 0.38 0.36 0.36 0.43 0.40 0.48 0.45 0.36 0.32 0.41 0.15

0.43 0.41 0.36 0.43 0.41 0.38 0.33 0.41 0.38 0.36 0.33 0.41 0.38 0.36 0.30 0.28 0.33 0.28 0.25 0.38 0.36 0.33 0.23 0.20 0.23 0.20 0.22 0.20 0.18 0.16 0.25 0.23 0.18 0.15 0.13 0.12 0.23 0.21 0.19 0.22 0.20 0.46 0.43 0.41 0.38 0.36 0.48 0.46 0.43 0.41 0.38 0.45 0.43 0.50 0.48 0.38 0.34 0.43 0.16

.80 Multiplier for 7 x Diameter Formulas:

140

Feed (mm/rev)

Hardness

Brass

®

mm/min = rev/min • mm/rev

+44 (0)1384 400 900

M/min = rev/min • 0.003 • DIA

+44 (0)1384 400 105

rev/min = M/min • 318.47/DIA

enquiries@alliedmaxcut.com

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Technical Section - GEN3SYS XT & GEN3SYS

®

Alloy Steel 4140, 5140, 8640, etc

High Strength Steel 4340, 4330V, 300M, etc

Structural Steel A36, A285, A516, etc Tool Steel H-13, H-21, A-4, 0-2, S-3 High Temp Alloy

Titanium Alloy Aerospace Alloy S82 Stainless Steel 400 Series 416, 420 Stainless Steel 300 Series 304, 316, 17-4PH Super Duplex Duplex St.Stl

Hardox

Hardened Steel

SG/Nodular Cast Iron

Grey/White Iron

Cast Aluminium

Wrought Aluminium

Aluminium Bronze Brass Copper

100-150 150-200 200-250 85-125 125-175 175-225 225-275 125-175 175-225 225-275 275-325 125-175 175-225 225-275 275-325 325-375 225-300 300-350 350-400 100-150 150-250 250-350 150-200 200-250 140-220 223-310 140-220 220-310 185-275 275-350 185-275 275-350 135-185 185-275 135-185 185-275 400 500 600 300-400 400-500 120-150 150-200 200-220 220-260 260-320 120-150 150-200 200-220 220-260 260-320 30 180 30 180 100-200 200-250 100 60

38-50 50-70 70-88 30-46 46-62 62-77 77-96 46-62 62-77 77-96 96-111 46-62 62-77 77-96 96-111 111-129 77-104 104-121 121-139 38-50 50-88 88-121 50-70 70-88 49-77 77-101 49-77 77-101 65-96 96-121 65-96 96-121 49-65 65-96 49-65 65-96 139 160 210 104-139 139+ 44-50 50-70 70-77 77-90 90-104 44-50 50-70 70-77 77-90 90-104 10 62 10 62 38-68 68-87 38 21

370-500 500-700 700-870 300-450 450-600 600-775 775-940 450-600 600-775 775-940 940-1090 450-600 600-775 775-940 940-1090 1090-1265 600-1020 1020-1180 1180-1365 370-500 500-850 850-1180 500-700 700-870 480-755 755-990 480-755 755-990 640-940 940-1180 640-940 940-1180 480-640 640-940 480-640 640-940 1365 1600 2000 1020-1365 1365+ 430-500 500-700 700-755 755-890 890-1020 430-500 500-700 700-755 755-890 890-1020 100 600 100 600 370-670 670-855 370 200

K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K35 K20 K20 K20 K20 K20 K20 K20 K20 K20 K20 K20 K20 K35 K35 K20 K35 K35 K20 K20 K20 K20 K20 K20 K20 K20 K20 K20 K20 TiCN K20 K20 K20 K20 K20 K20

168 145 130 158 137 125 107 137 125 107 91 126 116 104 94 85 76 69 61 125 101 93 81 62 40 30 43 34 50 41 73 56 67 49 38 30 49 40 27 51 40 168 159 141 124 112 175 168 151 130 116 351 262 488 351 126 103 230 149

146 127 119 137 119 108 95 119 108 95 81 114 105 95 87 78 70 63 56 108 87 81 78 59 37 29 42 33 45 37 73 56 64 47 38 30 45 37 25 47 37 146 138 123 108 97 152 146 131 113 102 300 225 425 300 110 90 200 130

24

26

29

32

24.00 to 25.99

26.00 to 28.99

29.00 to 31.99

32.00 to 35.00

0.48 0.43 0.41 0.48 0.46 0.43 0.38 0.46 0.43 0.41 0.38 0.46 0.43 0.41 0.36 0.33 0.36 0.30 0.28 0.43 0.38 0.36 0.25 0.23 0.25 0.23 0.25 0.22 0.18 0.16 0.28 0.25 0.20 0.18 0.15 0.14 0.25 0.23 0.21 0.23 0.21 0.51 0.48 0.46 0.43 0.38 0.53 0.51 0.48 0.46 0.43 0.48 0.45 0.55 0.50 0.40 0.36 0.48 0.18

0.53 0.48 0.46 0.53 0.48 0.46 0.41 0.51 0.48 0.46 0.41 0.51 0.48 0.46 0.38 0.36 0.38 0.33 0.30 0.48 0.43 0.38 0.28 0.25 0.28 0.25 0.28 0.25 0.20 0.18 0.30 0.28 0.20 0.18 0.16 0.15 0.27 0.25 0.23 0.25 0.23 0.53 0.51 0.48 0.46 0.43 0.56 0.53 0.51 0.48 0.46 0.50 0.48 0.58 0.55 0.42 0.38 0.53 0.20

0.56 0.51 0.48 0.56 0.51 0.48 0.43 0.53 0.51 0.48 0.43 0.53 0.51 0.48 0.41 0.38 0.41 0.36 0.33 0.53 0.48 0.43 0.30 0.28 0.28 0.25 0.28 0.25 0.22 0.20 0.33 0.30 0.23 0.20 0.18 0.16 0.27 0.25 0.23 0.25 0.23 0.56 0.53 0.51 0.48 0.46 0.58 0.56 0.53 0.51 0.48 0.53 0.51 0.61 0.58 0.44 0.42 0.56 0.20

0.58 0.53 0.51 0.58 0.53 0.51 0.46 0.56 0.53 0.51 0.46 0.56 0.53 0.51 0.43 0.41 0.43 0.38 0.36 0.56 0.51 0.48 0.33 0.30 0.30 0.28 0.30 0.28 0.24 0.22 0.36 0.33 0.23 0.20 0.20 0.18 0.29 0.27 0.25 0.27 0.25 0.58 0.56 0.53 0.51 0.48 0.61 0.58 0.56 0.53 0.51 0.56 0.53 0.66 0.63 0.46 0.48 0.60 0.22

0.61 0.56 0.53 0.61 0.56 0.53 0.48 0.58 0.56 0.53 0.48 0.58 0.56 0.53 0.46 0.43 0.46 0.41 0.38 0.58 0.53 0.51 0.36 0.33 0.30 0.28 0.30 0.28 0.26 0.24 0.38 0.36 0.25 0.23 0.20 0.18 0.29 0.27 0.25 0.27 0.25 0.61 0.58 0.56 0.53 0.51 0.64 0.61 0.58 0.56 0.53 0.58 0.56 0.68 0.66 0.48 0.46 0.63 0.25

0.64 0.58 0.56 0.64 0.58 0.56 0.51 0.61 0.58 0.56 0.51 0.61 0.58 0.56 0.48 0.46 0.48 0.43 0.41 0.61 0.56 0.53 0.38 0.36 0.33 0.30 0.33 0.30 0.28 0.26 0.41 0.38 0.25 0.23 0.22 0.20 0.31 0.29 0.27 0.29 0.27 0.64 0.61 0.58 0.56 0.53 0.66 0.64 0.61 0.58 0.56 0.61 0.58 0.74 0.71 0.48 0.46 0.66 0.25

0.66 0.61 0.58 0.66 0.61 0.58 0.53 0.64 0.61 0.58 0.53 0.64 0.61 0.58 0.51 0.48 0.51 0.46 0.43 0.64 0.58 0.56 0.41 0.38 0.36 0.33 0.33 0.30 0.31 0.29 0.43 0.41 0.28 0.25 0.25 0.22 0.31 0.29 0.27 0.29 0.27 0.66 0.63 0.60 0.58 0.55 0.69 0.66 0.64 0.61 0.58 0.64 0.58 0.76 0.74 0.50 0.48 0.66 0.28

Speed and Feed Recommendation Example: If recommended speed and feed is 61M/min and 0.20 mm/rev for a 3 x diameter or 5 x diameter holder, then the speed and feeds using a 7 x diameter holder in the same application would be 48.8M/min and 0.16mm/rev. Example:

61 M/min • 0.80 = 48.8 M/min

+44 (0)1384 400 900

GEN3SYS

Medium Carbon Steel 1030, 1040, 1050, 1527, 1140, 1151, etc

N/mm2

22 22.00 to 23.99

Revolution & Core Drill

Low Carbon Steel 1010, 1020, 1025, 1522, 1144, etc

kg

20 20.00 to 21.99

ASC 320 Solid Carbide

Free Machining Steel 118,1215, 12L14,etc

BHN

18 18.00 to 19.99

AccuPort 432

Grade

Material Category

GEN3SYS GEN3SYS XT AM300TM AM200® M/min M/min

Thread Milling

Feed (mm/rev)

Hardness

T-A & GEN2 T-A

®

Recommended Cutting Data - Series 18 - 32

Special Tooling

®

0.20 mm/rev • 0.80 = 0.16mm/rev

+44 (0)1384 400 105

enquiries@alliedmaxcut.com

www.alliedmaxcut.com

141


Troubleshooting Guide Potential Problem

GEN3SYS

Setup Condition

Worn is mis-aligned spindle (lathe, screw machine, chucker)

A cc el Ba era rb te d e Be r p co ol rn ll er m e Bl ou w ad th ea r e h c ol Bl h ue ip e p Bu chip ing ild s Ch Up at Ed t Ch er ge (B ip U E) Ch pac ip kin pi g n D am g ag of p Ex e o ce d o in t ss r i H ig ve bro h m ke H fla arg n t ol nk in oo e w w l H lea ea ea s ol d r e of r H out f ol o e f N out po ot s o ch f itio O ing rou n ve nd rs of Po ize bla or ho de Po hol le or e f i Po too nis w ll h if e Re r s e tr pik a e St ct s s ep p ira Loa bu d l m rn et ed er

T-A & GEN2 T-A

®

1

2

1

3

4

5

6

3

7

8

7

9

9

10

11

12

10 11

13

14

15

16

13

17

18

19

20

17 18

21

22

• Align spindle and turret or tailstock. • Repair spindle. • Spot hole with stub tool of same or greater included angle as GEN3SYS® Drill Insert.

21

• Spot hole with stub tool of same or greater included angle as GEN3SYS® Drill Insert. • Reduce penetration rate to fall within the physical limits of the machine or setup (Caution: do not reduce feed below threshold of good chip formation). • Use special holder with wear pads or chrome bearing area to work with drill bushing.

Use of low rigidity machine tools

AccuPort 432

ASC 320 Solid Carbide

Revolution & Core Drill

2

3

4

7

9

10

13 14

21

Flood coolant, low coolant pressure or low coolant volume

4

1

Interrupted cuts. Entry or exit surfaces that are not perpendicular to the spindle. (draft angles, parting lines, curved or stepped surfaces, cross holes and cast or forged surfaces)

7

5

6

4

10 11

8

7

10

9

15

18

12

10 11

21

17 18 19 20

13 14 15

1

5

6

10

12

19

Thread Milling

6

10

Poor material microstructure of foreign particles: (forgings and castings that have not been normalized or annealed, poorly prepared steel, flame cut parts and sand casting).

Spot drilled holes with included angle less than that matching GEN3SYS® or cored holes

8

1

+44 (0)1384 400 900

4

7

+44 (0)1384 400 105

10 11

12 13

16

13

13

19

17 18 19 20

16

19

enquiries@alliedmaxcut.com

• Run coolant through tool holder when drilling greater than one times diameter. • Increase coolant pressure and volume through the tool holder. • Reduce penetration rate to fall within the coolant limitations (Caution: do not reduce feed below threshold of good chip formation • Add a peck cycle to help clear chips. • Pre-mill (spot face) entry or exit surface to remove interruption. • Spot hole with stub tool of same or greater included angle as GEN3SYS® Drill Insert. • Decrease feed as much as 50% through entry or exit interruption. • Use short holders in low impact entry cuts.

Material harder than expected or running tools beyond recommended speed

4

Special Tooling

22

17 18 19

Poor chip control

142

• Provide additional support for the work piece. • Reduce penetration rate to fall within the physical limits of the machine or setup (Caution: do not reduce feed below threshold of good chip control).

Poor work piece support

2

Action required

22

• Reduce speed. If a step is worn in the blade, calculate SFM at the worn diameter. Reduce this value by 10% and apply this new value to the original tool diameter. • Increase coolant pressure and volume. • Improve coolant condition by use of quality products and regular maintenance.

• Compare performance of other tools for similar wear problems, which may indicate poor micro-structure. Anneal or normalize parts to improve micro-structure for machining. • To improve tool life in materials with poor micro-structure try carbide grades. • Reduce feeds. (Caution: Do not reduce feed below threshold of good chip formation). • Increase feed to recommended levels. Contact Allied Application Engineering for technical recommendations. • Increase coolant pressure and volume. • Improve coolant condition by use of quality products and regular maintenance.

• Spot hole with short tool of same or greater included angle as GEN3SYS® Drill Insert. • Reduce feed. (Caution: Do not reduce feed below threshold of good chip formation.) If possible, drill from solid.

www.alliedmaxcut.com

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