FORGING SIMULATION

QForm Forging Simulation

QForm is forging simulation software that enables the development and optimisation of tooling and accurately simulates and analyses the forging process.

Why is this so important? It is possible to identify flaws such as inadequate impression filling, laps or folds, and flow-through defects.

Further optimisation of the process can be achieved by varying starting material diameter, forging forces and analysis of die tooling stresses to improve durability and longevity.

QForm - Stage One - Flattener

QForm - Stage Two - Moulder with temperature overlay QForm - Stage Three - Finisher with mesh overlay

QForm - Flattener displacement analysis QForm - Finisher displacement analysis

QForm - Finisher plastic strain analysis QForm - Moulder effective stress analysis

A combination of 3D printing and QForm enables Brooks Forgings to improve lead times and the overall efficiency of the manufacturing process by eliminating forging defects and final application suitability issues before final production tooling and samples are physically produced.