Introduction to operation clean sweep bpf rpc

14 February 2018

INNOVATION THROUGH EXCELLENCE

Introduction to Operation Clean Sweep

RPC Group

©2015 RPC Group Plc. All rights reserved

INNOVATION THROUGH EXCELLENCE

RPC Group PLC

14 February 2018

Pellet Pollution – The Problem and Impact on RPC

102

INNOVATION THROUGH EXCELLENCE

RPC Group PLC

14 February 2018

Introduction to Recycled Products Recycle some 75,000 tonnes of material and convert into:

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History of Environmental Improvements: 2009 – ISO 14001:2004 2010 – Reduced Waste Costs by 46% 2012 – Waste Management Costs Self-funded 2016 – Achieved Zero Waste to Landfill 2017 – ISO 14001:2015 and Implemented OCS

INNOVATION THROUGH EXCELLENCE

RPC Group PLC

14 February 2018

Pellet Pollution – The Problem LITTLE in size with a BIG impact

104

INNOVATION THROUGH EXCELLENCE

RPC Group PLC

14 February 2018

Pellet Pollution – The Solution LITTLE in size with a BIG impact PELLET POLLUTION

105 PELLET LOSS MANAGEMENT

PLASTIC INDUSTRY

INNOVATION THROUGH EXCELLENCE

RPC Group PLC

14 February 2018

Introduction to OCS

1

• Commit to making zero pellet loss a priority

2

• Assessing your company’s situation and needs

3

• Make needed upgrades in facilities and equipment as appropriate

4

• Raise employee awareness and create accountability

5

• Follow up and enforce procedures - when management cares, employees will too

106

RPC Group PLC

INNOVATION THROUGH EXCELLENCE

14 February 2018

Introduction to OCS 1

2 3

•Commit to making zero pellet loss a priority

Recognise the problem

•Conduct site wide audit

Define the problem and form a strategy

•Assessing your company’s situation and needs

107 4 5

6

7

•Research best practice and source necessary upgrades

Organise and Allocate

•Make needed upgrades in facilities and equipment as appropriate

•Raise employee awareness and create accountability

Monitor Progress

•Follow up and enforce procedures - when management cares, employees will too

Evaluate

INNOVATION THROUGH EXCELLENCE

RPC Group PLC

14 February 2018

Implementing OCS 1

2

•Commit to making zero pellet loss a priority

Sign up and understand why http://www.bpf.co.uk

•Conduct site wide audit

3

•Assessing your company’s situation and needs

4

•Research best practice and source necessary upgrades

5

•Make needed upgrades in facilities and equipment as appropriate

6

•Raise employee awareness and create accountability

7

•Follow up and enforce procedures - when management cares, employees will too

108

INNOVATION THROUGH EXCELLENCE

RPC Group PLC

14 February 2018

Implementing OCS 1

2

•Conduct site wide audit

3

•Assessing your company’s situation and needs

4

•Research best practice and source necessary upgrades

5

•Make needed upgrades in facilities and equipment as appropriate

6

•Raise employee awareness and create accountability

7

•Follow up and enforce procedures - when management cares, employees will too

Conduct a site wide audit, to identify all locations of pellet, consider the following: - Storage of Pellet - Silos - Transfer pipework - Unloading Bays - Routes of HGV’s and FLT’s

Grade each sighting of pellet based on the risk of it leaving your site boundary.

109

INNOVATION THROUGH EXCELLENCE

RPC Group PLC

14 February 2018

Implementing OCS 1

2

•Commit to making zero pellet loss a priority

•Conduct site wide audit

3

•Assessing your company’s situation and needs

4

•Research best practice and source necessary upgrades

5

•Make needed upgrades in facilities and equipment as appropriate

6

•Raise employee awareness and create accountability

7

•Follow up and enforce procedures - when management cares, employees will too

Survey Employee Understanding -

Accountability (Who’s Responsible) Training (Emergency Response) Facilities and Equipment (Spill Kits)

Learn from others - Introduce bunds - Replace flexi-pipes with metal solid pipework - Install vacuum systems, dust pan and brush at point of use - Drain Covers - Silo (High High sensors, Load Cells) - FLT Cleaning Kit (Tape, Dust Pan)

110

INNOVATION THROUGH EXCELLENCE

RPC Group PLC

14 February 2018

Implementing OCS 1

2 3

•Commit to making zero pellet loss a priority

•Conduct site wide audit

•Assessing your company’s situation and needs

4

•Research best practice and source necessary upgrades

5

•Make needed upgrades in facilities and equipment as appropriate

6

•Raise employee awareness and create accountability

7

•Follow up and enforce procedures - when management cares, employees will too

111

INNOVATION THROUGH EXCELLENCE

RPC Group PLC

14 February 2018

Implementing OCS 1

2 3

•Commit to making zero pellet loss a priority

•Conduct site wide audit

•Assessing your company’s situation and needs

4

•Research best practice and source necessary upgrades

5

•Make needed upgrades in facilities and equipment as appropriate

6

•Raise employee awareness and create accountability

7

•Follow up and enforce procedures - when management cares, employees will too

112

INNOVATION THROUGH EXCELLENCE

RPC Group PLC

14 February 2018

Implementing OCS 1

2 3

•Commit to making zero pellet loss a priority

•Conduct site wide audit

•Assessing your company’s situation and needs

4

•Research best practice and source necessary upgrades

5

•Make needed upgrades in facilities and equipment as appropriate

6

•Raise employee awareness and create accountability

7

•Follow up and enforce procedures - when management cares, employees will too

113

INNOVATION THROUGH EXCELLENCE

RPC Group PLC

14 February 2018

Implementing OCS 1

2 3

•Commit to making zero pellet loss a priority

•Conduct site wide audit

•Assessing your company’s situation and needs

4

•Research best practice and source necessary upgrades

5

•Make needed upgrades in facilities and equipment as appropriate

6

7

•Follow up and enforce procedures - when management cares, employees will too

114

RPC Group PLC

INNOVATION THROUGH EXCELLENCE

14 February 2018

Overview of Implementing OCS 1 • Commit to making zero pellet loss a priority

2 • Conduct site wide audit

3 • Assessing your company’s situation and needs

4 • Research best practice and source necessary upgrades

5 • Make needed upgrades in facilities and equipment as appropriate

6 • Raise employee awareness and create accountability

7 • Follow up and enforce procedures when management cares, employees will too

115

INNOVATION THROUGH EXCELLENCE

RPC Group PLC

14 February 2018

Operation Clean Sweep| Establishing RPC Best Practice Resources can help establish and maintain OCS practices on your site

116

The key is to keep employees engaged with the processes Things can very easily go wrong