Manure Handling

Manure Handling

boumatic.com

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Our environmental approach With over 50 years of experience in manure handling, BouMatic is an indispensable contributor to the environmental transition.

Be

ENVIRONMENTALLY

responsible

Manure handling in agriculture is a very demanding task and requires robust, high-performance equipment.

On the strength of its expertise, BouMatic is keen to accompany you in your own environmental transition by providing you with the tools you need to recycle your organic waste.

Our mission The wide range offered by BouMatic ensures you have a robust, technical and economical solution at your disposal for handling organic waste. In order to achieve this, our experts are constantly searching for solutions to respond to future demands.

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OUR VISION

4

Energy

Heat

Organic fertiliser

Gas

Bedding

5

6

INDEX

INDEX

Manure Handling Vertical pump............................................................................8 MP shredding pump............................................................ 10 VM pump.................................................................................. 11 MPG vertical pump............................................................... 12 Submersible shredding pump.......................................... 16 DG heavy flow macerator pump...................................... 20 Flushing.................................................................................... 23 FP flushing pump.................................................................. 25 MPT gravity-fed macerator pump................................... 26 Piston pump............................................................................ 28 DK submersible agitator..................................................... 32 POP............................................................................................. 37 AXP............................................................................................. 38 POD............................................................................................. 40 Lagoon agitator...................................................................... 41 Cyclone...................................................................................... 42 Separator.................................................................................. 48 Platform.................................................................................... 53 Mobile separator.................................................................... 54 BCS ............................................................................................. 56 Falcon cross............................................................................. 60 Manure conveyor................................................................... 62

7

VERTICAL PUMP The compact system: 4 in 1

The combi-pump offers a compact but complete solution for slurry handling in the pit.

Our range enables you to

1

Pump

2

Blend

3

Transfer

4

Mix

The pump is equipped with a 400-mm propeller to blend hardened manure before pumping it. The pump is also driven by trapezoidal belts to guarantee additional safety.

The pump’s propeller and its simple design provide it with superior durability over time.

When the outlet valve is opened, it allows you to transfer manure towards your desired destination. The transfer rate depends on the pump’s power rating.

When the outlet valve is closed, the manure is guided towards the mixing nose, causing movement within the pit depending on the desired orientation (+60° or – 60°). The mixing nose enables you to mix the manure evenly throughout the pit. The blend rate depends on the pump’s power rating.

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Advantages 5” discharge column Electric motor with belt drive Wall mounting kit to aid installation Adjustable recirculation nozzle with shut-off valve 400-mm blending propeller with contra-rotating blade

4-in-1 solution: Pump(1) Blend (2) - Transfer(3)/Mix(4) Pump inlet propeller: Shred solidified manure to avoid the risk of breakage Spraying nozzle: Enables you to mix the slurry evenly Centralised lubrication Orientation of +60° or -60° enabled by the mixing nose

Bevel gearbox Robust

Quick and easy installation

9

MP PUMP The MP BouMatic Mix-Pump range enables you to mix and pump at the same time.

The BouMatic Mix-Pump is driven by a trapezoidal belt mechanism. The mixer propeller and the pump work with the same gearbox.

The slurry collected in the pit can be consistently pumped to the desired location. If you just want to mix the slurry in the pit, the pump outlet can be shut off by a valve.

The pump rate and mixing efficiency vary depending on the type of motor.

Pit depth of 2 to 5 m

Type

|A| (mm)

|B| (mm)

|L| (mm)

Weight (kg)

MP-6 MP-8 MP-10 MP-12 MP-14 MP-16

2070

2215

2000

473

2670

2815

2600

513

3270

3415

3200

554

3870

4015

3800

534

4470

4615

4400

634

5070

5215

5000

674

L

A

B

Power from 11 to 30 kW

10

VM PUMP The BouMatic Verti-Mix is used to consistently mix slurry in pits.

An electrical motor drives a trapezoidal belt mechanism, which drives the vertical shaft. The vertical shaft then drives the mixer propeller and mixing commences.

The mixing efficiency varies depending on the type of motor.

410 mm propeller diameter for 5.5 kW VM 610 mm propeller diameter for ratings of 7.5 to 22 kW Intensity of 5.5 to 22 kW

|A| (mm)

|L| (mm)

Weight (kg)

VM-6 VM-8 VM-10 VM-12 VM-14 VM-16

2070

2000

379

2670

2600

407

3270

3200

435

3870

3800

464

4470

4400

492

5070

5000

520

L

A

Type

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MPG VERTICAL PUMP BouMatic MPG pumps with a long shaft for MPG-type organic waste (motor-driven pump) are mounted on the edge of a receiving pit or storage pit so that the lower part containing the pump housing is lowered into the liquid and the upper part containing the motor is in the open air.

The long-shafted pump can be supplied with a moving bottom agitator for mixing. Numerous sizes, fittings and pipings are available (4’’ – 5’’ – 6’’).

The hardened steel blade system for shredding coarse elements and the propeller providing consistent access to the pump ensure seamless pumping.

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Features Pump housing made of hardened steel that is much better quality than the welded pump housing.

Superior strength, often 10 to 15 years of service without great expense.

Capacity up to 450 m³/h.

Suction via the top of the volute Inlet auger with contra-rotating blade Engine sizes from 5.5 to 30.0 kW Lifting height up to 25 metres Pump hose 4”, 5” or 6” Available for pits of 1.8 to 5.4 m in depth

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D E

A F B G

M C

X

M

P Q

Type

A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) M (mm) P (mm) 14

MPG 4’’

MPG 5’’

MPG 6’’

244

282

322

120

180

218

620

620

722

1050

1155

1330

530

635

810

420

480

600

225

285

355

740

740

842/890

-

-

270

MPG 75/4

Type

MPG 110/4

Discharge hose (mm/

MPG 185/4

MPG 150/5

MPG 185/5

100/4

inch)

Power (Kw) Consumption(A) Weight Liquid (L/mn)

MPG 150/4

MPG 220/5

MPG 220/6

125/5

MPG 300/6

150/6

7,5

11

15

18,5

15

18,5

22

22

3030

15

21,5

29

35

29

35

43

43

5757

300

350

370

400

4100

4800

5200

4850

5500

5700

6350

7000

Average (L/mn)

2700

3500

4100

4500

4350

4950

5100

6000

6650

Thick (L/mn)

1600

2050

2400

2550

2900

3300

3400

4450

4900

Max. transfer height (m)

10,5

14,5

17

19,5

17

19,5

20,5

20

21

Power

3200

*Values measured in water

0/6

MPG 7000

6000

5000

4000

3000

2000

2/6

MPG2

/5

18,5

Capacity (m3/h)

5/5

G1

MP

1/4 G1

MP

1000

G3 MP

35 34 33 32 31 30 MPG 22/5 29 28 MPG 18,5/4 27 26 MPG 18,5/6 25 MPG 15/4 24 23 22 MPG 15/6 21 20 MPG 11/5 19 18 17 16 15 MPG 7,5/4 14 13 12 MPG 5,5/4 11 10 9 8 7 6 5 4 3 2 1 0 0

Head (m)

Performance diagram (test conducted using water)

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DP SUBMERSIBLE SHREDDING PUMP The right solution for your farm.

Choose from our wide range of submersible shredding pumps to find the right solution for handling slurry as well as thicker manure. The pump is essentially composed of adjustable blades.

Adjusting the contra-rotating blades allows you to shred different-sized fibres contained in manure (e.g. pieces of straw/long fibres).

The special cast alloy pump’s design and its stainless-steel pump shaft ensure the enhanced durability of the pump. The pump body can also be made of stainless steel as optional.

Features Type Power Max. pressure (bar) Max. pump rate Max. counter pressure(bar) Max. return pressure rate (m3/h) Weight (kg)

DP30

DP40

DP55

DP75

DP110

DP150

DP185

3

4

5,5

7,5

11

15

18,5

0,84

0,88

0,92

1,25

1,4

1,88

2

90

98

105

125

135

188

200

0,5

0,5

0,5

0,7

0,7

1

1

60

80

82

95

110

140

161

70

74

80

153

158

305

305

*Values measured in water

DP 55

16

N

N

D D1 D2

H1

D D1 D2

H1

H

H

DP 30/40

Which solution is right for you?

20 19 18 17 16 15 14 13 12 11 DP55 10 9 8 7 DP 40 6 DP 5 30 4 3 2 1 0

DP DP DP

18

5

150

11

*Values measured in water

0

DP

75

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330

Head in m

6 different power ratings

Rate in m3/h

Type H (mm) H1 (mm) N (mm) D (mm) D1 (mm) D2 (mm)

DP30

DP40

DP55

DP75

DP110

DP150

DP185

595

595

810

730

730

897

897

105

105

128

123

123

152

152

343

343

390

392

392

548

548

190

190

220

220

220

265

265

150

150

180

180

180

225

225

80

80

114

114

114

150

150

DP

DP

75/110

17

N

N

D D1 D22

H1

D D1 D2

H1

H

H

150/185

4 mounting options For each of the mounting options, there are several sizes available to enable it to be optimally adapted to your pit configuration.

Sur potence avec treuil électrique

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On a fixed mast under the slotted floor

On a rotating mast

On an arm with an electric winch

Lagoon

Advantages Contra-rotating blade adjustment enabling you to shred different sizes of fibre The right solution for the pit: 4 mounting options The right solution for the farm: 6 different power ratings High reliability

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DG HEAVY FLOW MACERATOR PUMP

BouMatic macerator pumps have been designed for the toughest applications.

Their reinforced housing for extreme applications (heat-reinforced as optional for use with sand), cast iron body (stainless steel as optional) and blade system, make them the most effective pumps on the market.

The BouMatic DG pump is a high-performance pump that enables you to pump heavy loads at a high rate (350-400 m3/h) The suction and maceration concept of BouMatic’s DG pumps offers optimum performance: Macerator blade system comprising up to 3 blades (1 blade supplied as standard, if I’ve understood correctly) Inlet designed to protect the pump body and seals Reinforced propeller for unrivalled durability

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3 mounting options

Top wall outlet

Bottom wall outlet

Mounted with a chain and a foot on the pump

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Features

Type Motor power (KW)

DG50

DG80

DG105

1,1

1,5

2,2

3

4

5,5

7,5

11

15

18,5

18,5

22

30

1,6

2,6

3,4

5,0

6,7

8,8

11

15

21,5

29

35

35

43

57

550x400

650x500

750x550

850x650

900x650

1000x750

Weight (kg)

25

45

50

55

80

85

100

150

160

200

210

265

325

350

A (mm)

250

320

320

320

370

370

370

460

460

460

460

580

580

580

B (mm)

300

380

380

380

440

440

545

545

545

545

545

754

754

754

C (mm)

365

445

445

450

550

550

580

665

665

710

710

690

820

820

D (mm)

290

361

361

366

445

445

480

540

540

585

585

585,5

715

715

*Values measured in water

C D

B

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DG150

0,55 0,75

Consumption 3x400V amp.

Opening required for the pump to pass through

DG65

A

FLUSHING

BouMatic offers two solutions for flushing out waiting areas, passages and scraping aisles: DG heavy flow pump Special flushing version of the FP vertical pump

The 160-diameter valves have been specially designed to not stem the flow so that a maximum flow rate can be achieved by reducing the energy.

FLUSHING VALVE When the pump is off, the valve is closed.

When the pump starts, the flow of liquid causes the valve to lift and send out a spray of water. The water creates a wave that cleans the surface.

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FP FLUSHING PUMP

The flushing pump is used to pump liquids with a high flow rate.

The flushing pump is also used for cleaning certain areas with water (e.g. channels, aisles).

The electric motor drives the trapezoidal belt mechanism and the vertical shaft drives the pump’s propeller.

The design of the flushing pump housing reduces the level of pressure, which increases the capacity.

It helps maintain the cleanliness of your aisles by providing a constant and reliable flow of water.

The pump rate varies depending on the type of motor.

Available for pits of 2 to 5 m Power ratings of 5.5 to 30 kW

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L

A

B Type

|A| (mm)

|B| (mm)

|L| (mm)

Weight (kg)

FP-6 FP-8 FP-10 FP-12 FP-14 FP-16

2070

2215

2000

546

2670

2815

2600

598

3270

3415

3200

651

3870

4015

3800

703

4470

4615

4400

755

5070

5215

5000

807

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MPT GRAVITY-FED MACERATOR PUMP Dry configuration pump BouMatic pumps are equipped with a unique combination of static and rotating blades, making them the ideal solution for finely shredding and transferring organic waste with a high dry matter content.

The blade system and shape of the pump housing ensure the pump’s smooth suction capacity.

Wearing parts such as pump gears and pump housing can be supplied in reinforced material so that wear is reduced by half when pumping sandy slurry or manure containing abrasive elements, for example.

Capacity up to 475 m³/h.

In short Motor sizes from 0.75 to 30.0 kW Lifting height up to 50 metres Compact design

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Q[l/s]

0

15

20

25

30

35

40

30

0

15

30

45

60

75

90

105 120

135

25

H[m]

20 15 10

80

5 45

60

75

90 105 120 135 150

0

0

105

50 100 150 200 250 300 350 400 450 500

Q[m3/h] Type

MPT MPT MPT MPT 150/105 185/105 220/150 300/150

MPT 55/80

MPT 75/105

MPT 110/105

Power ratings (Kw) Consumption (A)

5,5

7,5

11

15

18,5

22

30

11

15

21,5

29

35

43

57

Dimensions (LXlXH) (mm)

635x370x540

670 x 457 x 534

720 x 457 x 534

100

140

Weight

730 x 457 x 534

870 x 580 x 740

160

200

210

330

360

Dimensions A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) I (mm) 0 (mm) J (mm)

522

640

640

640

640

822

822

280

340

340

340

340

380

380

635

670

720

730

730

870

870

540

565

615

625

625

725

725

370

460

460

460

460

580

580

205

250

250

250

250

320

320

0192

0 212

0 285

150/160

170/180

240

0 82

0 107

0 152

4/ 010 10

10

12

*Values measured in water C D

E F

0

A B 27

I H G

J

PISTON PUMP The BouMatic piston pump is a hydraulic drive unit used for pumping slurry, manure, and semi-solid and viscous digestate across long distances with minimal power.

Top sensor Hydraulic cylinder Bottom sensor

Several configuration options are available:

Cleaning flange

A hydraulic power unit for one pump

Feeding hose Discharge hose

A hydraulic power unit for two pumps; two heights available 3.38 or 2.48 m

PP55

Type

PP110

PPS55

PPS110

Number of pumps

1

2

1

2

1

2

1

2

Hydraulic power unit rating (kw)

5,5

5,5

11

11

5,5

5,5

11

11

Oil capacity (power unit) (L)

100

100

100

100

125

125

150

150

Pump capacity (cm )

26

26

36

36

26

26

36

36

Flow (m³/h)*

25

50

50

100

20

45

45

90

3

Inlet diameter (mm / inch)

200/8

200/8

Outlet diameter (mm / inch)

150/6

150/6

Max. pumping depth**((m)

8

8

Discharge distance*(m)

1000

1000

Max. discharge height

60

60

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*Values measured in water **The transfer distance and pumping depth vary depending on the consistency of the slurry. If the slurry is well mixed, the pump can even transfer it over a distance of 1 kilometre.

A simple yet effective mechanism for greater longevity.

Two sensors are integrated into the pump. They are activated by the position of the piston in the chamber. When the sensor at the bottom is activated, a signal is sent to the piston to return to the top.

During this phase, the waste is sucked into the chamber. Conversely, when the sensor at the top is activated, a signal is sent to the piston to return to the bottom. The waste is discharged from the chamber and pumped out.

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A B

C

D

E

F

G H

I J N

O P M

L

K

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With the BouMatic piston pump, you can pump manure without any risk of damaging the internal parts. No mechanical elements are in contact with the product. The pump is designed to have very few parts requiring maintenance. It also consumes less energy (compared to a rotary lobe pump). Its daily usage cost is very low.

Dimensions

PP55-PP110 PPS55 PPS110

Dimensions

PP55PP110

PPS55PPS110

A

2193

I

1458

B

347

J

2684

C

520

K

562

D

449

L

1700

1250

E

Ø18,2

M

3378

2477

F

700

N

202

G

820

O

Ø650

H

900

P

Ø508

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DK SUBMERSIBLE AGITATOR BouMatic DK and DK EX submersible agitators have a sleek, slim design thanks to their planetary gearboxes. The large propeller blades of the submersible agitator make it ideal for blending/ homogenising manure and biomass in slurry pits, pre-pits, slurry channels, biogas digesters, postdigesters, and so on. Submersible agitators are also suitable for use in industrial plants and waste water treatment plants due to their superior construction and design.

Included in the delivery Stainless steel screws IP68 level of protection Propeller in stainless steel 1.4301 Leak sensor in the gearbox housing 10-m E cable incl. 8 parts Cable clamp Thermal sensor in the coils (PTC100) Mechanical seal between the gear and the fluid Mechanical seal between the gear and the electric motor Stainless steel 1.4301 bracket (for 100 x 100-mm mast)

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2 directions of travel

The stirring power for a homogeneous product.

The BouMatic DK agitator has a three-blade propeller. The advantage of a three-blade agitator is that it stirs a greater volume per hour than a two-blade agitator using the same amount of power. This means faster stirring and an energy saving of up to 15%.

2 directions of travel The blades can also be used in both directions of travel, i.e. to suck up or discharge the manure. This feature is particularly useful when working with a highly viscose material.

Once again, the agitator is designed with maximum longevity and minimal servicing in mind.

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The BOUMATIC DK range provides impressive working results, practicality and flexibility to meet your high demands for mixing. Its robust construction, attention to detail and high-quality components guarantee the superior mixing results you expect on your farm.

Whether you are using it for aerobic or anaerobic applications. BOUMATIC submersible agitators guarantee a long service life with minimal maintenance.

Whatever the shape or size of your pit, we have the right submersible agitator to suit your needs.

With models from 7.5 kW to 18.5 kW, we offer a wide range of submersible agitators to meet all your mixing needs.

4 configuration options Thanks to its sleek design, the agitator can be used to blend and homogenise organic waste in a diverse range of settings, such as lagoons, channels, fermenters, and so on.

Pit agitators

Option to add a flow concentrator to stir pits or slotted floors

Slalom agitators

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DK11

DK15

DK185

Features Type

Number of propellers Power ratings (KW) Weight (kg) Motor speed (T/mn) Propeller speed (T/mn) Propeller diameter Blending capacity Max. power rating (A) Voltage/frequency

DK75 2

DK11 3

2

3

7,5 210

DK15 2

11 214

220

DK185 3

2

15 225

3 18,5

430

435

440

446

1450 325 570

620

610

660

660

730

740

790

3600

3800

5200

5500

6500

6900

6800

7500

15,6

22,7

30,4

37,6

380 v /50Hz

Dimensions A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm)

500

500

650

650

215

215

226

226

1130

570

1070

1170

1115

926

435

435

700

700

284

284

332

332

620

F

610

C

F

G

E D

E 35

D

1436

926

C

A

1570

648

A

B

1420

648

*Values measured in water

B

1550

G

660

660

730

740

790

MIXEURS IMMERGE STANDARD

DK75

3 mounting options

Bottom mixing / -7°

An agitator platform to enable you to work in complete safety – a custom solution for biogas applications. The unique design of the biogas platform makes it one of the best solutions for checking the agitator settings in complete safety. The areas that come into contact with the manure are made from stainless steel AISI 316. The integrated manual winch enables you to lift the agitator up to the same height as the service window and pivot it horizontally with the aid of a rotation mechanism. .

36

POP SLURRY AGITATOR

The BouMatic POP slurry agitator is a robust and effective full-service agitator. The propeller is specially designed with three low-speed blades, making it ideal for mixing even very thick slurry.

The shape of the propeller produces optimum mixing results. Up to 4000 m3.

Numerous sizes, fittings and hoist systems are available.

Easy to install. Even in a slurry-filled reservoir.

Can be repositioned for use in multiple reservoirs.

In short Motor sizes from 3 to 30.0 kW Triple-sealed system Mixing capacity up to 4000 m3

37

BOUMATIC AXP CHANNEL AGITATORS

BouMatic AXP channel agitators are intended for circular stirring and for mixing slurry in the channels beneath slotted floors. They allow you to effectively mix your manure to ensure it is always of a smooth consistency.

The design of the propeller enables it to be adapted to applications such as a channel with low levels of liquid.

The agitator is also lightweight, allowing it to be repositioned and used in multiple locations.

The agitator can be mounted onto a mobile trolley.

In short Engine sizes from 5.5 to 18.5 kW Number of revolutions: 400 rpm

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Power (KW) Motor speed (T/mn) Current rating (400v) (A) Start-up. Current intensity (DOL) (A) COS PHI Degree of effectiveness Weight (kg) Dimensions A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm)

AXP 500 55

AXP 500 110

5,5

11

1440

1455

11

21,5

68

146

0,87

0,84

84,6

87,9

145

195

800 700 1200 800 155

230

1000

900

600

655

860

925

*Values measured in water

Type

E

F A

G B C

D

39

H

TROLLEY-MOUNTED AGITATOR POD Power from 2.2 to 11 kW Area of application: Stirring slurry beneath slotted floors. Effectively mixing floating sludge and sediment into the liquid phase improves the consistency of the slurry, making it easy to pump.

Push the agitator to the stirring site. Then lift up part of the slotted floor and immerse the agitator into the slurry using the winch. You can also lift, lower and turn the agitator. This allows the slurry to be easily and effectively homogenised in the various parts of the channel.

Specifications and performance:

40

Motor, 3x400 V:

2,2 kW

5,5 kW

7,5 kW

11,0 kW

Current

5,2 amp.

10,5 amp.

15,0 amp.

21, amp.

Propeller revolutions:

1500 t/m

1500 t/m

1500 t/m

1500 t/m

Yield

360 m³/h

920 m³/h

1450 m³/h

2000 m³/h

LAGOON AGITATOR The frame of the lagoon agitator is made entirely of stainless steel for robustness and enhanced durability.

The DK agitator series from 7.5 to 18.5 kW is made to fit the frame.

41

CYCLONE

The core function of the BouMatic CYCLONE is to separate out foreign bodies.

CYCLONE shredders combine both separation and shredding functions. They separate, shred and then discharge the material via a pipe.

As the fluid flows through the machine, heavy and foreign objects such as stones and metal parts are separated out by gravity and settle at the bottom of the body. The lower part of the body acts as a trap for foreign objects. They can then be easily removed via the cleaning flange. All the floating and suspended substances in the fluid (fibrous materials, wood, grass, straw, etc.) are transported by the flow to the cutting screen and chopped up by the self-sharpening blades. The product is also homogenised in the process.

42

CYCLONE The system automatically detects blockages caused by contact with coarse, hard foreign objects and reverses the rotation direction of the blade rotor. The shredder also attempts to chop up the disruptive material from the other side. The same process is repeated until the blockage material has been penetrated. The automatic inversion function also helps to maintain the cutting edges used on the sieve and sharpened blades, which enables the user to benefit from optimum cutting performance and reduced energy consumption.

The cutting blades of the BouMatic CYCLONE are wear resistant and have a long service life.

If the blades wear out over time, the position of the blade mechanism can be easily adjusted.

Thus, the blades can be used until they are completely worn out.

Cutting blade in new state [blue].

Cutting blade close to wear

43

Features Type

Motor power Voltage & frequency RPM Max. flow m3/h Max. pressure (Bar) Cutting diameter (mm) Bin volume (l) Inlet and outlet diameter (mm) Access cover diameter Stainless steel type *Values measured in water

IM3

IM5

2,2

3

IM10 5,5

11

15

400/50 183

256,8

273

180

300

600 1,5<x<2

4<x<28

4<x<30

4<x<38

40

85

140

125/5’’

150/6’’

200/8’’ AISI 304

A

H

B

44

D

C

CYCLONE BouMatic’s in-line CYCLONES work with spiral pumps or piston pumps. The CYCLONE is placed downstream of the pump. This enables it to trap foreign bodies to prevent them from damaging the pump or the separator.

The BouMatic CYCLONE comes in three different models, making it the ultimate solution to meet your shredding needs.

Dimensions with cover open Type

IM3 IM5 IM10

Dimensions with cover closed

A (mm)

B (mm)

C (mm)

D (mm)

H (mm)

541

1483

917

1454

486

646

1635

1152

1615

578

769

2077

1171

2057

681

G

Type

IM3 IM5 IM10

E (mm)

F (mm)

G (mm)

I (mm)

1150

923

374

546

1271

1039

464

566

1435

1109

566

840

F

E

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The BouMatic CYCLONE is designed to be easy to maintain. All the wearing parts are easily accessible and can be replaced in very little time.

Advantages of an in-line macerator Protection from foreign bodies for all machines positioned after the CYCLONE. Perfect shredding of fibrous, coarse materials.

Fully automatic operation, easy maintenance and low servicing requirements.

Reduces the energy required by the pump due to the material being more consistent and fluid.

Energy efficient.

Self-sharpening blade

Reversible cutting grid

Made entirely from stainless steel

Outlet flange Inlet flange

Cleaning flange

46

CYCLONE shredders are designed to effectively shred and separate out foreign bodies in slurry or digestate to enable the smooth functioning of biogas, waste water and slurry treatment plants on farms. The BouMatic CYCLONE is the best option for this purpose.

47

PHASE SEPARATORS 48

30%

more storage capacity

Aids

transport andspreading Consistency of the compost

dry

Obtain a product that you can store on the headland

Reduce odours

Recycle manure by

100%

49

PHASE SEPARATORS Phase separators are designed to separate slurry into 2 elements: •

Solid : Easy to transport, less bulky to store, odour-free, excellent as fertiliser or bedding. The phase separator allows heavily polluting phosphorus and nitrogen to be concentrated in the compost. The resulting product has a dry matter content ranging from 25% to over 40%.

•

Liquid : Easy to pump and spread (using a slurry tank or irrigation system). Depending on local regulations, it can enable greater flexibility in spreading.

SP400

SP600

SP800

SP600HD

SP800HD

1100HD

Motor

2,2kW

5,5kW

5,5kW

5,5kW

11kW

11kW

Auger (t/mn)

26,6

33

33

11,7

24,4

24,4

Sieve dimensions

0,65mm

0,65mm

0,65mm

1,00mm

1,00mm

1,00mm

Ø sieve

Ø180mm

Ø258mm

Ø258mm

Ø258mm

Ø258mm

Ø258mm

Sieve length

1x L:380mm

1x L:516mm

1x L:516mm 1x L:258mm

1x L:516mm

1x L:516mm 1x L:258mm

2x L:516mm

Sieve available

Optional model available: 0,5mm - 1,00mm

Liquid discharge

Weight adjustment on the arms to slow down the compost outlet Auger reinforced with tungsten

Ultra-resistant gear Adjustment system Access cover

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SEPARATEURS CYCLONE

Which separator best meets the needs of your farm?

•

Standard : This model is the first choice for farms wanting to gain up to 30% more storage volume in their slurry pit. The solid residue is then used for spreading on crops as a fertiliser.

•

HD : The HD model of phase separator is recommended for farms that wish to use the solid material as bedding or compost. In this case, the aim is to obtain a product with a high dry matter content and to have a stable product after fermentation.

FERTILISER

BEDDING

STANDARD

HD

Product with a 25 to 30% solid matter content

Product with a 30 to 40% solid matter content

Performance SP400, SP600, SP800 and SP1100 Grid: 0,65mm / 25% - 30% MS

Separator Standard

Cattle slurry

SP400

SP600

SP800

SP1100

% dry matter

Capacity

no. of animals

Capacity

no. of animals

Capacity

no. of animals

Capacity

no. of animals

3-5%

4-10m3/h

150

12-18m3/h

800

15-24m3/h

1500

20-35m3/h

2000

6-9%

3-6m /h

100

7-12m /h

600

10-18m /h

1200

16-26m /h

1500

10-12%

1-4m3/h

60

5-10m3/h

500

7-12m3/h

800

11-20m3/h

1200

3-6%

4-12m3/h

240*

18-40m3/h

800

22-46m3/h

920

27-58m3/h

2000

Pig slurry

3

3

3

3

*Sow + offspring (post-weaning and fattening = 18.4 m3/year)

Performance SP600HD, SP800HD and SP1100HD Grid: 1mm / 35% - 40% MS

Separator HD

Cattle slurry

SP600HD

SP800HD

SP1100HD

% dry matter

Capacity

no. of animals

Capacity

no. of animals

Capacity

no. of animals

3-5%

9-15m3/h

500

12-22m3/h

700

16-30m3/h

850

6-9%

6-10m /h

400

9-15m /h

600

12-20m /h

750

10-12%

4-7m /h

350

6-10m /h

500

8-13m /h

600

3

3

3 3

3

3

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Options

If it is not possible to have a return, this tank comes on top of the separator and works with a pressure sensor that regulates the pump (VSD).

Back wash : Allows the sieve to be cleaned automatically.

Our environmental approach The phase separator forms part of BouMatic’s commitment to an agro-environmental approach.

reduced

Be

ENVIRONMENTALLY

responsible

Air pollution is as a result of using the phase separator – phosphorus and nitrogen are concentrated in the solid phase. This reduces the extent to which these two highly polluting components are released into the atmosphere.

Reduction in olfactory pollution.

100% slurry recycling – the solid phase is recycled into fertiliser, bedding or compost

Reduction in CO2 levels (faster spreading, PM 2.5)

N2O NH3 52

7720

3700

3620 3500

905

The phase separator can be placed on a raised platform below which the dry matter can be stored. The platform can contain 1 or 2 separators.

4100

PLATFORM

Features Galvanised steel Handrail for safety Trapezoidal type sheets for side walls and roof Screws and dowels included Potential for multiple mounting 3850

Disassembled transport with assembly instructions

4150

Option to screw to the mounting area

Height and dimensions available for single and double separator

53

4000 5275

765

MOBILE PHASE SEPARATORS BouMatic has developed a solution that is specially adapted to phase separation work carried out by machinery syndicates. In essence, this range has been designed to permit easier mobility. The separator’s design has been adjusted to enable this:

•

Plug & Play: Once the separator is on site, simply plug it into the electrical socket and the circuits that will feed in the slurry and send the liquid phase to the pit. Then simply start up the system.

•

Built-in conveyor : Once the manure has been separated into two phases, a conveyor transports the solid phase to the operator’s desired location. The length of the conveyor is X metres. Once the task is complete, the conveyor can be folded up to save on space.

•

Compact : The separator has been designed to incorporate all the best features of a separator in a compact version to make it easier to transport.

Which separator best meets the needs of your farm?

FERTILISER

STANDARD Product with a 25 to 30% solid matter content

Product with a 30 to 40% solid matter content

MOBILE PHASE SEPARATORS

MOBILE PHASE SEPARATORS

SP STANDARD

SP HD

Type

Power

Weight

Sieve d.

Type

Power

Weight

Sieve d.

S2G-600

18,0 kW

2.225 kg

Ø:258 mm

S2G-600HD

18,0 kW

2500kg

Ø:258 mm

S2G-800

18,0 kW

2.380 kg

Ø:258 mm

S2G-1100

20,0 kW

2.685 kg

Ø:258 mm

Standard : This model is the first choice for farms wanting to gain up to 30% more storage space in the pit. The solid residue is then used for spreading on crops as a fertiliser.

54

HD

BEDDING

HD : The HD model of phase separator is recommended for farms wanting to use the solid material as bedding or compost. In this case, the aim is to obtain a product with a high dry matter content and to have a stable product after fermentation.

55

BCS BOUMATIC COMPOSTER SOLUTION Our composter is a state-of-the-art composting drum that significantly accelerates the aerobic fermentation process. It creates the ideal environment for aerobic bacteria to grow and mineralise organic compounds.

All we do is help natural bacteria do their job - but FASTER! No external heat is supplied to the system for the fermentation process The solid matter heats up to 70°C by itself via exothermic aerobic fermentation in line with European regulations on hygienisation.

Low amounts of electricity are required to obtain a high-quality, healthy product.

The BC-series composting system comprises a special heavy-duty (HD) separator that separates solids up to a specific humidity level and a DM content of around 40%.

56

The separated solids are then automatically introduced into the special polymer drum, where they are held for 24 to 72 hours. During this time, the system’s computerised control unit adjusts the temperature, humidity and oxygen levels inside the drum.

The composting parameters can be easily monitored and adjusted from the touchscreen control unit, even via a web browser or smartphone

57

Control room HD separator

HDPE drum Wireless temperature sensor

Our system enables compliance with the EU’s hygienisation requirements* without having to invest in a heat treatment system. We use the self-heating fermentation process to reach 70°C while continuously monitoring and recording the temperature.

Whether you are a compost manufacturer or a slurry processor, you can count on the bedding composter for your hygienisation needs.

Elevator options: 2m - 4m – 6m – 8m – 10m – 12m

Type

BCS5

BCS10

BCS20

Capacity (m3) Required power rating (kw) Average consumption (Kw/h)

4

10

20

40

8,5

10,5

12

18,5

5

7

9

15

SP 600 HD

SP 600 HD

SP 600 HD

Separator (Kw)

5,5

5,5

5,5

Drum drive (Kw)

2,2

4

5,5

11

Ventilator

0,55

0,55

0,55

1,1

Weight (excl. elevator) (Kg)

750

3000

6000

8000

Laden weight (excl. elevator) (Kg)

5000

14700

19700

29000

CAPACITY (m³/day)/BEDDING

4

10

20

40

MAX. NUMBER OF COWS

150

600

1200

2500

CAPACITY (m³/day)/compost use

1

3

7

13

Separator

58

BCS40

2 x SP 600 HD 1 x SP 1100 HD 2 x 5,5 1 x 11

BCS 5

BCS 10

BCS 20

BCS 40 Dairy farmers are well aware of the advantages of deep beds made up of ergonomic bedding material.

Cows are healthier and give more milk when they are on kept on deep bedding. The solid matter obtained from properly composted slurry makes an excellent bedding material.

- In contains low levels of bacteria, no mastitis-inducing pathogens, and is drier than separated solids.

It allows you to make significant savings compared to bought-in straw bedding, which means you can apply more bedding per cow. But above all, cows love it!

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FALCON CROSS

The Falcon cross is capable of pushing the heaviest loads. In a 1.15-m channel for the double row or 0.635-m channel for the single row, it will push the manure that the scraper has discharged.

The Falcon cross is used in a compact straw and manure system.

The cylinder pushes and retracts causing the traction rail to move back and forth. The scrapers move forward and backward, allowing the manure to be pushed forward. One-way claws positioned in the races prevent the manure from returning when the scrapers retract.

This allows the manure to be conveyed to the manure pit.

It can be supplied as an add-on to the ELEVATOR.

60

61

ELEVATOR The BouMatic elevator can transport manure up to 70 m. The sturdy square chain and scraper have been tried and tested and will serve you for many years.

Ramp models from 2 to 12 metres are available.

It comprises two 0.5-m parallel gutters separated by a 0.2-m central wall.

The drive is positioned at the top of the ramp to pull the load, which puts less strain on the gearbox. The drive unit has a power rating of 3 kW. The 180° bevel gearbox pulley is mounted on a high-strength bronze ring.

It is located at the end of the gutter and allows the chain to rotate effortlessly.

It can be synchronised with the scrapers to automate the transportation of manure.

62

X

33°

28°

L = ml

A

H

B

C

A

H

B

C

12

6,3

4,1

9,65

6,25

6,6

3,51

10,15

5,4

10

5

3,3

8

5,2

5,3

2,82

8,39

4,46

8 6 5 4 3 2

3,8

2,5

6,3

4,1

4

2,13

6,62

3,52

2,7

1,7

4,6

3

2,65

1,41

4,86

2,58

2,1

1,4

3,8

2,45

2,21

1,17

3,97

2,11

1,7

1,1

2,95

1,9

1,77

0,94

3,09

1,64

1,25

1,1

2,1

1,35

1,32

0,7

2,21

1,17

0,84

0,55

1,25

0,82

0,88

0,47

1,32

0,7

A B (scarico )

63

SIMULATION

6 1 3

4

1 5

2

EXAMPLE 1: Receiving pit:

64

1

Two TYPHOON BSC scrapers (brush scrapers).

2

A slalom receiving pit with AXP mixer.

3

The slurry is pumped by the piston pump and

4

transferred to the separator.

5

The separated solid part is stored on the platform and

6

the separated liquid part in the storage pit.

6 1

1

3

4

5

2

EXAMPLE 2: Slalom receiving pit: 1

Two TYPHOON BSC scrapers (brush scrapers).

2

A slalom receiving pit with AXP mixer.

3

The slurry is pumped by the piston pump and

4

transferred to the separator.

5

The separated solid part is stored on the platform and

6

the separated liquid part in the lagoon.

65

2

1 5 3 4

6

EXAMPLE 3: Hygienisation:

66

1

Installation with a flushing channel and

2

an end receiving pit with a vertical pump for flushing.

3

Hygienisation of the slurry with the ECOBEDDER to reuse the compost in the stalls.

4

A straight TYPHOON scraper and

5

a «V» scraper.

6

A mixer is placed in the brown water pit.

2

3

1

6 5 1

4

EXAMPLE 4: Solid-liquid separation: 1

The separated liquid part falls into the channel and is discharged into the cylindrical pit.

2

In the pit there is a vertical shaft pump for flushing and

3

a mixer to homogenise the slurry.

4

The solid part is pushed onto the platform.

5

The straight Typhoon scraper is along the feed alley and

6

the V-shaped scraper is between the two rows of cubicles.

67

A PARTNERSHIP FOR SUCCESS

Dealers and service The company has access to a global network of dealers. Thanks to them, BouMatic is able to offer

At BouMatic, we are proud of the longterm relationships that we have with our users from around the world. As the largest privately-owned company in the sector, we focus all our energy on our customers.

its customers the expertise and experience of a multinational combined with the proximity of local experts. Targeted training is offered to customers with each purchase.

In all our dealings and on all levels, we work for you, our customers, because your success is our success.

OUR PHILOSOPHY

Your dealer:

From our modest beginnings, we have always stayed true to the core values of our founders.

Today, as an industry leader, those values have become our guiding principles.

Animal health Engagement in scientific research Profitability BouMatic A/S

BouMatic Europe - Belgique

Jernvej 2

Rue Jules Mélotte 31

Skjern 6900

4350 Remicourt

Danemark

Belgique

T: 0045 75 26 02 11

T: 0032 (0) 19 54 42 66 F: 0032 (0) 19 54 55 44

Siège social 2001 S Stoughton Rd, Madison, WI 53716 T: (608) 222-3484 F: (608) 222-9314 info@boumatic.com © 2022 BouMatic. LIT00426EN - All rights reserved.

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