Slurry Scraper

SCRAPER RANGE

OUR ENVIRONMENTAL APPROACH

When it comes to manure handling, BouMatic firmly believes in using an agro-environmental approach.

REDUCTION of atmospheric pollution thanks to the high scraping frequency until the phase separation. Phosphorus and nitrogen are concentrated in the solid phase. This results in a reduction of emissions of these two highly polluting components into the atmosphere.

REDUCTION of olfactory pollution.

RECYCLING of 100% of the slurry : the solid phase is recycled into fertiliser, bedding or compost.

REDUCTION in CO2 (faster spreading, PM 2.5).

INTRODUCTION

With over 50 years of experience in slurry management, BouMatic is a vital partner when it comes to handling livestock manure, industrial effluents and effluents from renewable energy production.

We offer a complete range of equipment for all stages of the process, from the scraping to the final treatment (mixer - pump - phase separator).

To reduce ammonia fumes, the scrapers should be used frequently (80-90 minutes max. between two passages) in slurry installations.

For manure systems, this should be reduced to 3 scrapings per day in order to obtain compact manure that can be stocked in a manure pit.

For semi-straw systems where the farmer wants to scrape very frequently, the scraper (or scrapers) should discharge the effluent into a pit where the liquid part can be separated from the solid part with a grill.

With the help and advice of your BouMatic dealer, you will be able to find the scraper and scraping method that best suits your farm.

The hydraulically-driven Falcon scraper is incredibly powerful and has an exceptionally long service life.

It is designed for dairy farmers looking to make a longterm investment.

With this powerhouse on your farm, you can rely on our 30 years of experience in manure removal systems. It is powerful, has no distance limit, is easy to use and low maintenance.

Falcon Easy-to-use and solid

› Collects solid manure - ideal for straw-bedded pens.

› Reliable - UPN rail with external stops to protect hooves Simple and robust reversal system.

› 11 to 6 scrapings per day - with the operator present.

› Powerful - single- or multi-corridor hydraulic power unit.

› Solid – rails can be added with no length limit.

› Adaptable – heavy straight or V scrapers, asymmetric mounting possible.

Hydraulic power unit

› Power unit with an oil capacity of 100l - prevents oil overheating.

› 3 types of power unit available - 1 corridor, 2 - 3 corridor and 4 - 5 corridor

› 1 to 6 scrapings per day - with the operator present.

› Powerful - 5,5 kw.

› Safety- oil level.

Mechanical reversal: simple and effective.

Hydraulic power unit

Cylinders

› Surface : The cylinder is on the surface. The frame will be embedded 6 cm beneath the concrete of the scraping corridor. It can be used to pull or push the scraper.

› Embedded : The cylinder is embedded and is used to push the scraper. The frame will be embedded 18 cm beneath the concrete of the scraping corridor and positioned to push, i.e. at the start of the scraping corridor.

› Sub-rail : The cylinder frame will be embedded 22 cm beneath the concrete of the scraping corridor so that it can pull the scraper, i.e. after the discharge area.

› Box : 4 models available

• Box for 80 mm rail

• Box for 100 mm rail

• Box for 120 mm rail

• Box for 140 mm rail

Installation at the end of the corridor for pulling the scraper with an opening onto the pit. Requires a water supply. The box must be installed next to the chute so that the liquid can run into the channel or manure pit.

Rails

› Concrete : A rail embedded in concrete can be used to guide the traction rail and the scraper. The dimensions chosen depend on the traction rail..

› Traction : Two types.

• Surface rail with stops: one stop per metre, for use in the pen. Offers significant advantages in the event of frost or on drying ground as it allows the scraper to keep moving.

• Special manure pit rail: for use in the flat discharge area so that the manure can be easily picked up with a tractor.

ACL control cabinet

› Controller : Easy to use and available in 3 versions..

• ACL 1 : controls 1 corridor

• ACL 3 : controls up to 3 corridors

• ACL 5 : controls up to 5 corridors

› Traction : Two types

• Surface rail with stops: one stop per metre, for use in the pen. Offers significant advantages in the event of frost or on drying ground as it allows the scraper to keep moving.

• Special manure pit rail: for use in the flat discharge area so that the manure can be easily picked up with a tractor.

TYPHOON | ROPE SCRAPERS

The Typhoon scraper is the simple solution for scraping slurry-covered or semi-straw aisles. Versatile and sophisticated, it guarantees perfectly clean aisles with frequent scrapings.

The Typhoon rope scraper is the most simple and efficient solution for dairy cow pens.

Winch

› Moter power : 0.55 kW or 0.75 kW for a limited energy consumption.

› Winch :

• One large-capacity model that can roll up to 200 m of rope.

• Supported by two bearings for a longer service life and to reduce the effort required from the gears.

• Drum with a thickness of 8 mm that resists compression

Bracket

› Floor bracket : The bracket helps you to gain some extra space and lift the winch up to 2 m off the ground. The vertical pulley and winch access guard is included..

› Bracket with guard : We can add a guard to the bracket as an option. The guard stops people from accessing the rope and stops slurry from splashing the area around the bracket. Two models are available

› Wall bracket : This bracket includes a vertical pulley and is fixed to the wall to hold the winch.

Pulleys

We carefully designed our pulleys so that they can work in abrasive environments, such as in sand, and not cost too much to maintain. We offer 3 types of pulley:

› Horizontal :

• Pulley with 250 mm diameter.

• 25 mm axle.

• Two rows of bearings.

• 2 “SPI” seals to protect the bearings.

• A minimum distance of 2.5 m between the winch and the pulley is recommended

Horizontal or vertical pulleys with a diameter of 250 mm do not require any servicing. They are mounted on a bearing with a TP-type “SPI” seal which means that they can be used in sandy environments and are low maintenance

BRACKET WITH GUARD Covers the back and the two sides of the bracket

BRACKET WITH GUARD Covers the four faces of the bracket

Horizontal pulleys

› Vertical :

• Pulley with 250 mm diameter.

• 25 mm axle.

• Two rows of bearings.

• 2 “SPI” seals to protect the bearings.

• For use with a floor or wall bracket.

Horizontal or vertical pulleys with a diameter of 250 mm do not require any servicing. They are mounted on a bearing with a TP-type “SPI” seal which means that they can be used in sandy environments and are low maintenance.

› Rope guide : This pulley is used when the winch is placed on the floor directly after the groove. During the winding, the rope is wound up on the drum from left to right and from right to left. The pulley prevents the rope from touching the edges of the recess and being cut..

• Pulley with 250 mm diameter.

• 25 mm axle

• Two rows of bearings

• 2 “SPI” seals to protect the bearings

Mini 2 500mm

Rope

DYNEEMArope is incredibly resistant. Contrary to stainless steel or steel cables, farmers can easily repair the rope with a needle if it breaks. It is also easy to make loops to attach the scraper to the rope

• 10 mm: 10.8 T tensile strength. Available in rolls of 1, 200, 500 and 1,000 m.

• 12 mm: 16.5 T tensile strength. Available in rolls of 1, 200, 500 and 1,000 m.

Vertical pulley

Rope guide pulley

ACL control cabinet

ACL control cabinets offer a range of functions to help make your day-to-day work easier.

FUNCTIONS

Manual stop / start on the front of the controller

Up to 24 automatic starts per day

Automatic frost protection

Evacuation channel start signal

Incremental discharge of slurry into the evacuation channel

Total operating hours display

Reminder message for service A, to be carried out by farmer

Real-time clock

Automatic transition from summer to winter time

Selection of the number of cycle starts

Alarm that sounds at each start-up

Alternative parking position

Crowd gate function (optional control unit)

SBC control cabinet

The SBC controller has been specially designed for brush scrapers. To prevent an accumulation of slurry between the brush and the flaps, the scraper stops and moves back to collect the slurry accumulated between the brush and the flaps. The frequency of this can be adjusted. This function guarantees an optimal cleanliness of the brushes and therefore a more effective scraping.

FUNCTIONS

Manual stop / start on the front of the controller

Up to 24 automatic starts per day

Automatic frost protection

Evacuation channel start signal

Incremental discharge of slurry into the evacuation channel

Total operating hours display

Real-time clock

Automatic transition from summer to winter time

TRITON 13 | CHAIN SCRAPER

The Triton 13 scraper is the simple solution for scraping slurry- or straw-covered aisles. Versatile and sophisticated, it guarantees perfectly clean aisles with scraping adapted to the conditions. This chain scraper adapts to all situations.

Drive

› Motor: 1.1 kW

› Hydraulic unit: 0.55 kW

› Automatic or manual chain tensioning

› Hardox drive pulley

› Chain guide

› For use between two corridors or at an angle

› The motor is positioned high up so it is protected from animals and bad weather

Pulley

› Horizontal : The 250 mm diameter pulley is mounted on two rows of bearings with two “SPI” joints which help to protect the bearings from liquids and ensure a long service life. The pulley is made from stainless steel..

Chain

› 13 x 36 mm chain :

• Resistance: 22 T

• Weight: 3.8 kg / m

• Calibrated

• Special dip

• Limit of 200 m of chain per gear

ACL control cabinet

The most functional control cabinet on the market, it offers range of options to relieve you of your day-to-day tasks.

FUNCTIONS TRITON13

Manual stop / start on the front of the controller 

Up to 24 automatic starts per day 

Option to park in an irregular position at set hours 

Crowd gate function 

Automatic antifreeze function 

Transverse channel start signal 

Incremental discharge of slurry into the transverse channel 

Automatic chain tensioner 

Operating hours counter 

Message regarding service A, to be carried out by farmer 

Message regarding service B, to be referred to a BouMatic maintenance technician 

Real-time clock 

Automatic transition from summer to winter time 

Multi-pile 

Alarm to announce each start-up 

Reduction to half speed in a maximum of 3 user-defined zones 

Encoder for the scraper position 

Option to change the standard speed 

TRITON XLM 10 | CHAIN SCRAPER

The Triton XLM 10 chain scraper is a simple and functional solution for frequent scraping on concrete corridors and slotted floors.

Drive unit

› Drive unit :

• Motor: 0.75 kW

• Manual chain tensioning

• Reinforced drive

• Hardox drive pulley

• Chain guide

• For use between two corridors or at an angle

Pulley

› Horizontal STD : Robust steel, frame-mounted pulley

• Two rows of bearings

• Double “SPI” joint

• 25 mm axle

• Adjustable scraper

• Diameter of 250 mm

› Horizontal HD : Robust HD composite, frame-mounted pulley

• Two rows of bearings

• Double “SPI” joint

• 25 mm axle

• Adjustable scraper

• Diameter of 350 mm

Chain

› 10 x 32 mm chain :

• Resistance: 13 T

• Weight: 2.25 kg / m

• Calibrated

• Special dip

• Limit of 200 m of chain per gear

ACL control cabinet

FUNCTIONS TRITON13

Manual stop/start on the front of the controller

Up to 24 automatic starts per day

Automatic frost protection

Evacuation channel start signal

Total operating hours display

Reminder message for service A, to be carried out by farmer

Reminder message for service B, to be carried out by a BouMatic service technician

Real-time clock

Automatic transition from summer to winter time

Alarm that sounds at each start-up

Crowd gate function (optional control unit)

TYPES OF LIMIT SWITCHES

We offer several different types of limit switches that stop the installation or reverse the scraper. Our dealers will help you to work out which limit switches are best for you depending on your installation.

Types of limit switches

› Aerial : Limit switch for fixing to the ground. It will stop the scraper in its parked position or reverse it. Thanks to the design, the sensor is protected.

› Concrete : Limit switch for setting in concrete. It will stop the scraper in its parked position or reverse it. Watertight box for optimal sensor protection..

Horizontal or vertical pulleys with a diameter of 250 mm do not require any servicing. They are mounted on a bearing with a TP-type “SPI” seal which means that they can be used in sandy environments and are low maintenance.

› On a pulley : A spring is placed in the rope and when it passes in front of the sensor the scraper is reversed or stops if it is in the parking zone. For use in slurry installations without straw.

› On a winch : A spring is placed in the rope and when it passes in front of the sensor the scraper is reversed or stops if it is in the parking zone.

› On a spring : When the scraper reaches the discharge area or the parking zone, the spring compresses on a stop fixed into the concrete. This increases the intensity and reverses or stops the motor.

On a spring

On a winch

On a pulley

On concrete

Aerial

Installation kit

The installation kit includes:

• Emergency stops

• Alarm (obligatory for the EEC standard (machine standard))

• Frost protection probe

• Electric cables

• Cables for the sensors

• Limit switch(es)

THE DIFFERENT TYPES OF SCRAPERS

A large range of scrapers for every situation. They can be symmetrical or asymmetric.

Straight

› HD : The straight HD scraper is perfect for farms that use straw and want to make manure. Its weight, CC blades and Hardox wear parts make this scraper a trusty partner that will be at your side for years.

• Limit switch for fixing to the ground

• It will stop the scraper in its parked position or reverse it

• Thanks to the design, the sensor is protected

› STANDARD : The straight standard scraper is ideal for very aggressive environments (sand) as all the parts that come into contact with the ground are made from Hardox and can be easily replaced. In addition, it has been designed so that there is always a space between the arm and the edge of the cubicle so as to not disturb the animals. It is equipped with:

• Steel / CC blades

• Parts in contact with the ground are made of Hardox and can be easily replaced

• Works on inclines of up to 2%

• From 2 to 5 m

• Get in touch if you need a different size

› SLIM : Our slim scraper is designed for 100% slurry installations, the scraper blades are made from steel and can be optionally equipped with a CC band. It is available in widths from 2 to 5 m.

› DELTA : The TYPHOON DELTA is a slurry scraper and thanks to its innovative unfolding system it can open out to a width of less than 1 metre. Its compact size also means that a tractor can pass over it. It can be used asymmetrically. It cannot be used on inclines:

• From 2 to 5 m

• Get in touch if you need a different size.

V› HD : The V HD scraper is perfect for farms that use straw and want to make manure. Its weight, CC blades and Hardox wear parts make this scraper a trusty partner that will be at your side for years.

• Hardox planer blade

• Arms can be weighed down

• Runner with or without arm blocking (without blocking: scraper can be opened fully at the discharge area)

• Parking zone = 1.5 times wider than the corridor

• Asymmetric (optional): offset from the centre of the corridor by 25 cm to the right or left

• From 2 to 6 m (Get in touch if you need a different size).

› STANDARD : With the “V” slurry scraper, the load is moved into the centre of the scraper.

• The parts in contact with the ground are made from Hardox for a longer service life.

• When it returns to the parking zone, it leaves plenty of space to facilitate the flow of animals.

• From 2 to 5 m. Get in touch if you need a different size.

• It can be used asymmetrically.

• It cannot be used on inclines.

SBC range Scraper Brush Cleaner

This is a “special slurry” straight scraper equipped with metallic blades on the front and special brushes on the back. It offers numerous advantages for farmers.

› LESS RISK FOR THE ANIMALS

• The brushes, which are positioned under the planer at the back, are independent from the scraping blades on the front.

• It is a much more compact system.

• Thanks to this system, farmers can reduce their scraping frequency by 30% in comparison to a classic scraper.

› LONGER SERVICE LIFE

• The brushes do not carry the weight of the blades and planer while the scraper is moving forwards.

• By reducing the scraping frequency, we are able to increase the service life of the scraper and the installation components.

› CLEANER

• The “traditional” blades clean away the majority of the slurry and the brushes finish the job.

• Once the parameters have been set, the computer automatically controls the scraper to stop the brushes from becoming saturated.

• The result is a better scraping quality, less moisture and cleaner cows. All of this is a massive advantage for the farmer.

› SBC : The TYPHOON SBC is the most efficient scraper on the market today. A patented piece of equipment, the automatic lifting brush helps farmers to achieve perfectly cleaned floors. Whether it is smooth, scratched or grooved concrete or matting, you will definitely be satisfied with the results. Unlike with front brushes, the SBC always keeps the brushes clean and ensures optimal cleaning even on inclines. Equipped with steel blades on the front and brushes on the back, it will get dirt out from even the deepest corners of the aisle that you are scraping. Works on inclines of up to 2%. This scraper cannot be used with a flat manure pit •

Passage on a pulley

Only for TYPHOON installations.

The passage on a pulley has been designed for systems that use a manure pit with a chute or that discharge directly into the pit.

This means that the dealer or farmer can safely intervene when they need to service or clean the pulley.

The groove should be 40 mm wide and 90 mm deep.

The discharge area will need to be a little larger because of the slighter longer runner (+600 mm).

Evacuation channel

The special evacuation channel scraper is a slurry scraper that allows farmers to get rid of effluents while consuming little energy.

Max. width 1.1 m.

Crowd gate

Makes it possible for you to have a manually operated or automatic backing gate in your waiting area (linked to the entrance gate) and to clean it after milking.

Slotted floor

Specially developed to not bother the animals, it can be used to easily and efficiently scrape corridors with slotted floors. Available for corridor widths of 2 to 5 m.

Reversible

The ideal scraper for when the channel is in the middle of the pen. When the scraper passes over the cams positioned on the channel (2 on either side), the blades lift up and pass over the pin.

SIMULATION

EXAMPLE 1:

Receiving pit:

Two TYPHOON BSC scrapers (brush scrapers).

A slalom receiving pit with AXP mixer. The slurry is pumped by the piston pump and transferred to the separator.

5 6

The separated solid part is stored on the platform and The separated liquid part in the storage pit.

Slalom receiving pit:

Two TYPHOON BSC scrapers (brush scrapers).

A slalom receiving pit with AXP mixer. The slurry is pumped by the piston pump and transferred to the separator. The separated solid part is stored on the platform and The separated liquid part in the lagoon.

EXAMPLE 2:

EXAMPLE 3: Hygienisation: Installation with a flushing channel and An end receiving pit with a vertical pump for flushing.

Hygienisation of the slurry with the ECOBEDDER to reuse the compost in the stalls.

A straight TYPHOON scraper and A «V» scraper.

A mixer is placed in the brown water pit.

EXAMPLE 4:

Solid-liquid separation:

The separated liquid part falls into the channel and is discharged into the cylindrical pit.

In the pit there is a vertical shaft pump for flushing and A mixer to homogenise the slurry.

The solid part is pushed onto the platform.

The straight Typhoon scraper is along the feed alley and The V-shaped scraper is between the two rows of cubicles.

A PARTNERSHIP FOR SUCCESS

At BouMatic, we are proud of the longterm relationships that we have with our users from around the world. As the largest privately-owned company in the sector, we focus all our energy on our customers. In all our dealings and on all levels, we work for you, our customers, because your success is our success.

OUR PHILOSOPHY

From our modest beginnings, we have always stayed true to the core values of our founders.

Today, as an industry leader, those values have become our guiding principles.

Animal health

Dealers and servicing

BouMatic has access to a global network of dealers. Thanks to them, we are able to offer our customers the expertise and experience of a multinational combined with the proximity of local experts. Targeted training is offered to customers with each purchase.

Your closest dealer:

BouMatic A/S

Jernvej 2

Skjern 6900

Danemark

T: 0045 75 26 02 11

BouMatic Europe - Belgium

Rue Jules Mélotte 31 4350 Remicourt

Belgique

T: 0032 (0) 19 54 42 66

F: 0032 (0) 19 54 55 44

Headquarters 2001 S Stoughton Rd, Madison, WI 53716

T: (608) 222-3484

F: (608) 222-9314

info@BouMatic.com

www.BouMatic.com