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edmonton international airport Forming Snowdrifts From Folded Metal and Precisely Cut Holes.


project data name Location Type Size duration client project manager main contractor design architect architect of record

edmonton international airport combined office/ control tower Edmonton alberta, canada facade (wind-screen) 4020m3 of ribbon surface April 2011 – january 2013 thermal systems/ellis don construction ellis don construction thermal/ellis don/radius track/grant (Joint Venture) dialog dialog


semi-unitized system


semi-unitized system


semi-unitized system


Global Delivery

EDMONTON EIA/DIALOG/THERMAL/ED/WALTERS CHAMBERS OWNER/DESIGN/INSTALLATIONA/COORDINATION/ENGINEERING

CALGARY THERMAL/TRONNES/GRANT REVIEW/SURVEY/FABRICATION

MINNEAPOLIS RADIUS TRACK FABRICATION

NEW YORK GEHRY TECHNOLOGIES (NY) PROCESS + KNOWLEDGE ENGINEERING

LOS ANGELES GEHRY TECHNOLOGIES (LA) AUTOMATION SUPPORT


Process hat channel operation detail

design intent

hat instantiation

fab data extraction

fab data processing

hat fabrication

hat delivery

truss operation detail

As-built Survey

ribbon tuning

ribbon offsets

truss instantiation

template creation

fab data extraction

truss fabrication

truss delivery

engineer review

create install data

setout automation

fab data processing

load onto fraco

install parts

setout survey completion


internal Process truss operation detail

inputs process

truss post-processing

outputs

match instance names to part names

individual dxfs

cleanup dimensions

run dxf extraction script

check truss-face edges are ‘inside’ of ribbon

batch convert .cat drawings to .dwg

flip brackets if clashing

extract bracket bend angles and directions

coordination truss instantiation truss template modeling

fab data extraction

if bracket angle exceeds 5-deg add angle brace truss plane setout

eng. requirements

table of truss components truss fabrication package

extract material area calculations for truss brackets and members

update hat-channel holes truss setout pts

ribbon offsets spreader beam modeling

design intent

spreader beam layout and install data

truss install data

ribbon igs files and comparison to design intent

as built survey of support steel

ribbon surface area calcs hat channel operation detail ribbon tuning

construction scafolding

coordination

coordination

hat channel template creation

plank post-processing pts post-processing

run hat channel pts script

rename pts per level update spacing per eng. requirements

change plank-lapping option run plank script

adjust layout/spacing per eng. requirements

run intersection pts at truss-planes script

update naming per zone: rof/wal/sof

fab data extraction re-name int pts by truss-plane

extract concave curves extract convex curves extract s-bend curves

fab data creation igs/step files extract properties in excell datasheet

hat channel fab package


DESIGN INTENT


PROJECT STATE

state of building during ribbon construction system re-design phase


mockup version 1

1 W-35

1 W-34.5

1 W-34

1 W-33.9

1 W-33.6

1 W-33

1 W-32.8 1 W-32.4 1 W-32 1 W-31

1 W-30

M:\Drafting\SHARED JOBS\105504 EIA COT\D\Mock-up from Micheal May 16 2011\110526_Layout_TS210_Rev01\110526_MU5_Plan_Layout\2539211-TS2.10.dwg, TS2.10, 6/20/2011 3:25:10 PM


mockup version 1


surface analysis and tuning


mock up version 2


mock up version 2


system re-design (Ribbon edge tuning & offsets)


final ribbon tuning


system re-design (as built survey)


system re-design (as built survey)


system re-design (truss planes)

original orientation: trusses normal to steel ribbon steel truss planes


system re-design (truss planes)

revised orientation: trusses normal to ribbon surface ribbon steel truss planes


system re-design (trusses & brackets)


truss templates (over 50)


truss templates (over 50)

212

13


coordination (analysis at truss planes) ZONE 007 a type FRAME TYPE A

ZONE 005 e type FRAME TYPE E

ZONE 004 d type FRAME TYPE D

ZONE 006 a type FRAME TYPE A

ZONE 002 c type FRAME TYPE B

ZONE 003 b type FRAME TYPE C

ZONE 021 f type FRAME TYPE F

ZONE 012 f type FRAME TYPE F

ZONE 001 a type FRAME TYPE A

ZONE 015 i type FRAME TYPE I

ZONE 010 a type FRAME TYPE A

ZONE 013

FRAME TYPE Ll type


coordination (fraco scaffolding)


hat channel fab data creation


hat channel fab data creation Field Spacing

Edge Spacing

Edge Plank

Overlap Joint

Butt Joint

Field Plank

Stagger Surface/Plane Intersection Intersection Point


truss propogation


truss propogation


truss fabrication data extraction dxf extraction script

bracket bend angles and directions


truss fabrication data extraction

bracket bend angles and directions


truss setout points


truss and hat channel install data

naming convention for hat channel 2

A 3

C

4

B D

5

Preceding truss insertion points (W-001)

Truss to be installed (W-002)

naming convention for trusses 6


coordination (clash identification/remediation)


fabrication | assembly | delivery


installation


installation


installation


completion


labor + output + coordination


truss templates (over 50)


labor + output + coordination


project team

ellis don / edmonton #220, 8616-51 Avenue Edmonton, AB T6E 6E6 www.ellisdon.com/edmonton

philip moran........................................superintendant cara clochhead..................................project manager

thermal systems / calgary 2780 24 Ave NE Calgary, AB T1Y 6V7, Canada thermalsystems.ca

trish griep...........................................manager –Edmonton michael lemieux..................................bim coordinator curtis wood........................................project coordinator

gehry technologies / New York 14 Wall Street 20th Floor New York, NY 10005 www.gt-global.com

James kotronis...................................managing director, US–East jason sidelko......................................project lead Brendan Sullivan..............................project consultant neil meredith......................................Senior consultant aditi patel............................................Senior consultant alina gorikova....................................project consultant victor keto..........................................Senior automation consultant Michelle lee.........................................senior consultant

grant metal / calgary 291210 Wagon Wheel Rd, Rocky View County, AB T4A 0E2, Canada www.grantmetal.com

todd hunchak.....................................head manager sean philipiew....................................assistant manager

radius track corporation 9320 Evergreen blvd NW, Suite G Minneapolis, MN 55433 www.radiustrack.com

chuck mears........................................ceo / chief design officer christoph ibele...................................bim coordinator

walters chambers engineering Suite 501-10709 Jasper Ave NW Edmonton, AB T5J 3N3, Canada www.walterschambers.com

gordon vetro......................................partner aaron normand..................................project coordinator

grant metal / calgary Suite 110-3030 3 Ave NE Calgary, AB T2A 6T7, Canada www.tronnessurveys.com

steve tronnes....................................ceo / owner kent nicholson..................................project lead


Facadesplus 2013 nyc brendan sullivan gehry technologies