We Make Green Work
Sustainability through performance and innovation
We Make Green Work
Manufacturers in composites markets want to lower their environmental footprint without compromising performance or cost. At AOC, we help you do both.
Together, we translate your sustainability ambitions into practical solutions - reducing CO2 emissions (GWP), increasing renewable and recycled content, or improving workshop conditions with low-emission systems.
You set the ambition; together, we make green work.
rPET‑based resins from post‑consumer waste
AOC formulates UPR resins using post‑consumer recycled PET (rPET) from bottle waste. These rPET‑based products deliver on average a ~16% lower CO2 emission (GWP or Global Warming Potential) versus conventional Ortho, DCPD, Iso and Maleic systems, demonstrating the footprint benefit of using recycled feedstocks.
Our portfolio spans major composite processes and applications, including SMC/BMC (thickenable grades), Marine (Lloyd’s approved), Sanitary casting (high filler loading), Pultrusion, CIPP/Relining, Continuous Panel, and Hand lay‑up/Spray‑up. For the full rPET range and product datasheets, see AOC rPET portfolio (link).
Processing rPET into quality resins requires additional manufacturing steps. We take these measures because using recycled content is better for the environment as well as for increasing circularity.
lay up, thixotropic, higher HDT
Synolite™ 1185 P 1 Hand lay up, thixotropic, LSE, thick laminates
Synolite™ 1112-G-1 Excellent filler wet out
Filament Winding
Palatal® P 42-01
Palatal® P 42-02
fiber wet out, water resistance
fiber wet out, water resistance
NEXT label
Renewable Value
In order to produce 1 ton of rPET-based formulation we typically require the equivalent of 4,200 PET bottles. This avoids disposal of the rPET into landfill, or using it as fuel in incineration processes.
Low Eco ‑ Footprint with rPET
GWP of rPET formulations is much lower than Ortho, DCPD, Iso, and Maleic equivalents (average -16 %).
To help our customers create composite parts with less environmental impact, we have introduced the NEXT Eco label. With this label we make it easy to select sustainable products from the AOC portfolio, like our rPET-based formulations. ®
External recognition by EcoVadis
AOC is setting high standards in Environmental, Social, and Ethical performance, while actively promoting sustainable products and solutions. The introduction of a full range of rPET based products is a good example of this.
As a recognition for its performance and the company’s demonstrated commitment to Sustainability, AOC EMEA has received again a Gold Rating from EcoVadis in 2023. AOC’s rating was in the top 4 % percentile of chemical companies, which clearly
Reduced CO2 emissions through using bio ‑ circular raw materials
Resins based on bio‑circular raw materials
While availability of raw materials made through bio fermentation processes is still limited, mass‑balance feedstocks are readily available already today. AOC offers resins made with bio-circular styrene and glycols produced from used cooking oil (UCO) via certified mass balance. We receive these raw materials with ISCC+ certification and pass on the certified biogenic/ recycled content in our finished products.
Please contact us for supporting you in your Sustainability journey. emea@aocformulations.com
Think of it like green electricity: you can’t trace each molecule, but your purchase commits certified renewable feedstock into the system - helping scale sustainable supply. This approach lets you meet targets without dedicated green‑only production lines and increases renewable content adoption across composites markets and applications.
Please contact your AOC commercial representative to discuss the opportunities for introducing these novel products in your operations.
Combating corrosion for over 60 years with Atlac®
The Atlac® name is synonymous with corrosion resistant composites. Even before the Atlac® brand was officially registered in the early 1960s, these powerful products were proving their ability to withstand the most challenging chemical environments across a broad range of industries.
Customers worldwide have discovered that composites based on Atlac® products provide longer lasting, more cost-effective solutions than specialized corrosionresistant metals and alloys in processes where safety and continuity of operations are crucial.
AOC will continue to advance the Atlac® range to answer evolving industry needs, while maintaining the highest levels of product performance, quality and consistency that our customers rely on.
Advice on the chemical resistance of AOC resin formulations
When choosing formulations for corrosion resistant applications, it is important to select products that give the right performance and are suitable for the job in question. AOC has a vast knowledge and experience to help you in making the best resin selection for your application exposed to a specific chemical environment, temperature, exposure time.
We can offer insights through our Chemical Resistance Information service, which builds on years of chemical resistance testing on our resins, combined with the experience gained in many projects around the world. Please contact your AOC Account Manager or Technical Service Manager for more information, or contact us through chemical.resistance@aocformulations.com
In order to provide you with our best recommendations, we ask that you provide us with details on the specific
application, the chemical environment where the part(s) is/ are used, including chemical type(s) and concentration(s), pH range, operating temperature, design temperature, and any other relevant information that may affect long term part performance.
More information on Atlac® products
You can find the most common AOC products through the Product Selector on our website. Here you can also request Products Datasheets. Additional product information is available through the Atlac® Product Guide, which can be found on the Download page. Also, please visit our website to find the latest case studies on Atlac® formulations.
Your AOC Account Manager and Technical Service Manager are happy to advise you in selecting the right products for your process and end use application.
Carbon Fiber SMC: high performance delivered at industrial scale
Combining unique AOC formulations with carbon fibers into SMC enables the reliable manufacture of components with superior mechanical strength, low density, E coat capability and low part emissions, while maintaining the design flexibility typical for composites. Available AOC products include Daron® 8151 (styrene based) and Daron® 8180 (styrene free).
Making SMC parts with Carbon Fiber
In recent years, novel SMC materials based on carbon fiber have become commercially available and are now applied at full industrial scale to produce ultra light structural parts that outperform their equivalents in aluminum and steel.
AOC has developed a unique Daron® high performance technology for use in SMC that enables chopped CF molded parts with the mechanical performance of
Epoxy Resin CF SMC to be manufactured with the ease of UPR and Vinyl Ester SMC. The combination with excellent flow behavior during molding, means that the resulting mechanical properties of the parts are truly outstanding (Tensile Modulus at 43 GPa, Tensile Strength over 300 MPa).
Scale up for manufacturing
By working closely with its customers throughout the supply chain, AOC has contributed to producing CF SMC cost-effectively on an industrial scale, to be used in the engineering and production of structural interior automotive parts. These combine benefits of great mechanical properties, processing robustness in larger series, cost efficiency, extremely low part emissions, and design freedom. Please check out this Blog on the Tucana project for further detail.
New pilot plant accelerates product innovation
In 2025, AOC opened a brand-new pilot plant in Filago (Italy) to enable faster scaleup and market introduction of innovative resin formulations. This investment significantly reduces time-to-market for new product developments and offers AOC and its customers expanded opportunities for building a sustainable composites business together.
AOC has long been a leader in quality and innovation within the composites industry, with a strong track record of developing value added formulations and applications in close collaboration with customers. With the launch of the new state of the art pilot plant at its
Filago site, AOC further strengthens these capabilities. The advanced equipment and process controls allow operations under reallife manufacturing conditions, while the plant’s versatility makes it suitable for producing a wide range of resin chemistries.
Committed to supporting the European composites industry
The investment in this new pilot plant underlines AOC’s continued commitment to the European composites industry and its readiness to support customers in meeting future challenges. On February 6, 2025, the pilot plant was officially opened during a ceremony led by Stefan Osterwind, Managing Director of AOC EMEA.
Turning Up the Heat with Neomould® 6800 Series AOC proudly using its Atlac® resins at the AOC Haverhill site
Neomould® 6800-I-1
High heat resistance
Hand lay up
Unfilled system
Longer tool life
Improved dimensional consistency
Neomould® 6800-G-1
High heat resistance
Vacuum infusion
Extra low viscosity
Increased production
Lower styrene emissions (vs. UPR).
Increased tool size (vs. UPR)
Reduced tool manufacturing cost (vs. Epoxy)
AOC is introducing the new Neomould 6800 series for manufacturing composite tooling. For cost-effective manufacturing of composite components in small to medium sized production series (up to 500-1000 parts per year), composite molds are broadly used across the industry. While they bring the designer the ability to create unique shapes, composite tools also enable the manufacturing of large components like wind turbine blades, boats, and façade panels for buildings.
Great benefits
Neomould® 6800-W-1
High heat resistance
Hand lay up
Filled system
Longer tool life
Improved dimensional consistency
• Excellent surface quality through zero-shrinkage
• Fast resin application and through cure during tool manufacturing in comparison with Epoxy tooling systems
• Longer tool life and excellent reproducibility of surface quality during tool use
• Tool capability to take higher peak exotherm, higher post cure temperatures
• Enables to make great tools at high length with infusion version
• Easy repair of tool surface in case of eventualities
As part of the ongoing renovation of the AOC Haverhill production site, AOC has installed 12 new storage tanks manufactured by Plasticon, an AOC customer, using Atlac® Vinyl Ester formulations. These tanks will store resin intermediates and raw materials processed at the Haverhill plant. AOC is proud to rely on its own high performance products and is confident that the tanks will operate reliably for many years.
Following the acquisition of the Haverhill site in 2022, AOC has been implementing major upgrades to its installations and process operations. These renovations include the installation of additional storage tanks for raw materials, intermediates, and finished products; further automation of production processes; construction of new warehouses; and improvements to overall plant infrastructure and layout.
This investment is essential to ensure optimum longterm operation of the Haverhill plant. It also enables AOC to support the anticipated growth of the UK composites market by offering customers the right products and services locally.
Performance and Reliability
Because of the chemical nature of the products manufactured at AOC, the tank materials must
withstand exposure to multiple organic solvents such as styrene. For this reason, AOC selected Atlac® Vinyl Ester formulations, which have a proven track record of more than 60 years in delivering excellent chemical and corrosion resistance. This outstanding material performance ensures longterm tank reliability, operator safety, and strong environmental protection.
To optimize dissipation of static electrical charges, the external surface of each tank is coated with an electrically conductive resin layer. This layer, made from BÜFA’s conductive coatings, also provides enhanced abrasion resistance and improved cleanability. Additionally, for maximum fire safety, the laminate structure incorporates a flameretardant layer based on Atlac® flameretardant resins. A specialized UVprotective coating has been applied on the outside surface to ensure longterm weathering resistance. These composite tanks offer cost levels comparable to stainless steel while delivering significantly better corrosion resistance. Their reduced weight also makes installation considerably easier.
Manufacturing and Installation
The 12 tanks were produced by Plasticon Poland using a combination of filament winding and hand layup processes. After manufacturing, the tanks were transported to the Haverhill site and lifted into position by crane.
Americas
+1 866 319 8827 americas@aocformulations.com
Europe, Middle East, Africa
+41 52 644 1212 emea@aocformulations.com
China +86 25 8549 3888 china@aocformulations.com
India
+91 91300 95323 india@aocformulations.com
Asia Pacific
+41 52 644 1212 asiapacific@aocformulations.com
Atlac®, Beyone®, Daron®, Neomould®, Neoxil®, Palatal®, Palapreg®, Synolite™, the AOC name, the AOC logo, the Next™ logo, and the Trusted Solutions logo are registered trademarks of the AOC group of companies.
Nothing herein is to be construed as granting permission to use, or inducing or recommending the use of any patent or resulting invention without a valid license.
The information and recommendations contained herein are to the best of our knowledge accurate and reliable, but no rights whatsoever may be derived by any party other than those expressly agreed to with a selling entity of the AOC group of companies in a legally binding agreement. AOC hereby makes no warranty of any kind, express or implied, including those of merchantability and fitness for purpose. Unless explicitly agreed to in writing by AOC otherwise, all offers, quotations, sales and deliveries of AOC products are subject to the general conditions of sale of AOC.
For more information aocformulations.com
Acknowledgment
AOC would like to extend its thanks to Cranchi, Indupol, the Tucana project, Versteden for their support in the making of this brochure.
Photography
Angelo Giacalone, Marco Slot and Corné de Rijke
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