AMTIL APR/MAY 2025

Australian Manufacturing Technology Institiute Limited

APR/MAY 2025

QUALITY FINISHING MACHINES

PUSHING THE EDGE Explore more over

MELBOURNE SHOWTIME

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Solutions for deburring, edge rounding and finishing metal parts. Ensuring efficient handling, performance and high reliability to achieve maximum results.

AMW 2025 PREVIEW

Construction & Infrastructure Robotics & Automation Dutch Finishing Solutions

Q-FIN SER1200 & SER1500 MULTIBRUSH The fastest and most complete deburring and finishing machine!

The Q-FIN SER1200 & SER1500 performs multiple operations in one pass on sheet metal parts up to 1500mm wide. Deburring, edge rounding, Radius 2+, oxide layer removal, line finish or non-directional finish. Consistant finish quality with intuitive automatic programming.

Dutch Finishing Solutions

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Want to know more?

Contact Sheetmetal Machinery Australia for all your deburring and finishing solutions.

46/756 Burwood Highway, Ferntree Gully, VIC Ph. 03 9758 9377 www.sheetmetalmachinery.com.au

Australian Manufacturing Technology Institiute Limited

APR/MAY 2025

MELBOURNE SHOWTIME

AMW 2025 PREVIEW

Construction & Infrastructure Robotics & Automation

Setting the standard for quality & value

www.machineryhouse.com.au

DN SOLUTONS

CUBEBOX

Check out the latest generation DN Solutions CNC Turning & Machining Centres, as well as the SMX2600S Sub Spindle, Multi-Tasking Machine.

Watch the CubeBOX CNC machine tending robot in action, working together with our DN Solution's lathe.

METALMASTER

See the large range of M16 and M28 PRO Series welding tables and accessories and Fume Extractors.

SUNRISE

Choose which Sunrise Punch and Shear is right for you by looking through our extensive range.

View and purchase these items online: www.machineryhouse.com.au/AMT2504

SYDNEY

BRISBANE

MELBOURNE

1/2 Windsor Rd, Northmead

625 Boundary Rd, Coopers Plains

(02) 9890 9111

(07) 3715 2200

PERTH

ADELAIDE

(03) 9212 4422

(08) 9373 9999

(08) 9373 9969

4 Abbotts Rd, Dandenong

11 Valentine St, Kewdale

Unit 11/20 Cheltenham Parade Woodville SA 5011

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ACROSS FIVE HUGE BOOTHS BAYKAL

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Learn about the latest tube and sheet metal lasers from Bodor, backed up with Australian service and technicians.

SWIFT-CUT

See Australia's most popular CNC plasma. With Swiftcut tables made in the UK & Hypertherm Plasma units made in the USA there is no compromise on quality.

DEBURR1380

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Specifications & Prices are subject to change without notification.

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Proudly supplying the world’s best brands:

A M W M E LBO URN E 2 02 5

Stand MT800

For decades, Amada has provided the Australian industry with cutting-edge, productivity-enhancing sheet metal machinery from Japan. Our product range includes sheet metalworking machinery, tooling, software, and automation systems.

EML-AJe Series Additionally, various automation systems support extended, unmanned manufacturing. A full-table cabin enclosure and second-origin setting point ensure quick manual operation, improved safety, and ease of use.

At this year’s exhibition, Amada will showcase the EML-AJe Series Punch-Laser Combination Machine. This all-electric punching system features an in-house-developed fiber laser engine, offering flexible, low-cost production. Equipped with a 3kW fiber laser engine utilising the industry’s highestpower single diode modules, the EML-AJe enhances the success of Amada’s EML CO2 combination machine.

Designed for minimal operator intervention, it enables the full-range processing of simple to complex parts.

We will also present two semi-automated bending systems: the EGB1303ATCe and the HRB1003ATC, both equipped with an Automatic Tool Changer (ATC).

The EGB1303ATCe Series represents Amada’s latest generation of servo-controlled press brakes. Featuring a high-performance, high-tonnage electric drive system, a revolutionary back-gauge system, and voice command control, it ensures high-speed bending with repeatable accuracy, even for less-experienced operators.

HRB-1003 ATC

WL-P105A

EGB-1303 ATCe The HRB-ATC Series (available in the 1003 and 2204 models) is designed for processing small-sized batches using AFH-ATC tools. With an integrated Automatic Tool Changer (ATC) and powerful VPSS 4i Bend offline software, setup times are drastically reduced, increasing efficiency and precision. Even operators with varying experience levels can effectively use this system.

Another highlight is the WL-P105A, a compact desktop fiber laser marking machine designed for low-volume production and R&D applications across various industries.

This machine features manually operated vertical doors with 180-degree workspace access, along with a large viewing window for easy process monitoring.

Smart Software Solutions for Enhanced Production To help customers overcome common sheet metal production challenges, Amada has introduced V-factory, IoT Remote Support, and LIVLOTS: V-factory: A real-time monitoring system that tracks machine performance, downtime, energy consumption, and material usage. This data is accessible anytime, anywhere, via the My V-factory application, improving efficiency and production oversight.

IoT Remote Support: Utilising AI and remote technologies, this service connects customers with Amada experts in real time, providing immediate troubleshooting and support.

LIVLOTS (Live Variable LOT Production System): A powerful smart factory software solution that integrates work preparation, programming, and production, ensuring continuous availability of order data and sustainable process improvements.

Visit Stand MT800 from May 6th to 9th 2025, to explore Amada’s latest innovations and see our machines in action!

+61 2 8887 1100 www.amada.com.au

TOTAL MANUFACTURING SOLUTIONS

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CONTENTS

Volume 25 Number 02 April/May 2025 ISSN 1832-6080

FEATURES AUSTRALIAN MANUFACTURING WEEK 2025 PREVIEW Introduction

32

AMW2025 exhibitor previews

34

32

CONSTRUCTION & INFRASTRUCTURE Prebuilt

66

Circular Beds

69

ENERGY & SUSTAINABILITY IEEFA

70

Hydrogen Council

72

ROBOTICS & AUTOMATION Kraftech

74

Beckhoff

75

Komatsu Swisslog

78

Sedin Engineering

79

CUTTING TOOLS ISCAR challenges

80

Guhring VOGT

84

Sandvik Coromant

86

AUSTRALIAN MANUFACTURING WEEK 2025 A selection of exhibitors preview what they will bring to the AMW2025 show.

66

FORMING & FABRICATION Headland TECOI-THOR

88

Capral and WestlLab

89

Wheelchairs for Kids

90

OKUMA President

92

REGULARS

PREBUILT Quietly manufacturing modular houses, railway stations and schools at one of the biggest manufacturing sites in Australia.

72

From the Editor

8

From the CEO

10

From the Ministry

12

From the Industry

14

From the Union

16

Government News

18

Industry News

20

Voicebox

24

Tech News

28

Product News

30

AMTIL Forums

94

AMTIL Inside

96

HYDROGEN COUNCIL

Industry Calendar

100

Manufacturing History – A look back in time

102

Production tax incentives for renewable hydrogen and critical minerals.

92 REAP THE BENEFITS OF AMTIL MEMBERSHIP

OKUMA PRESIDENT

www.amtil.com.au

An Australian visit by the OKUMA President provides insights into the importance of manufacturing and technological advances in the future.

Contact us to learn more AMT APR/MAY 2025

OKUMA OPENS YOUR POSSIBILITIES. There’s a lot to take in at AMW! Explore our Okuma CNC machines on display with innovative technology, quality manufacturing and comprehensive service and support.

We offer the leading edge of ‘full service’ distribution and lifetime support for Okuma CNC machines. Solution focussed, our team work with our customers to provide machining realities, with exceptional results.

Our team gives you immediate access to decades of industry experience and a network of local and global machine tool experts. We partner with you from the very first meeting, guide you through project planning and support you through implementation, training and after sales care.

Okuma built CNC machine and OSP control 100% Okuma Japan owned Locally delivered Okuma genuine parts Outstanding field service and support Local factory trained service engineers Repair facilities in Melbourne and Sydney Excellent machine delivery record National full service facilities Free unlimited training support for all new machine installations (first 12 months)

008

FROM THE EDITOR PAUL HELLARD

Round in circles Australians are finding innovative ways to use materials sustainably and efficiently but are being held back by complex and inconsistent regulations.

The Australian Productivity Commission’s recently released inquiry into the circular economy indicates that Australia’s efforts seem to be slowing down rather than expanding.

A circular economy seeks to utilise materials and products more sustainably and efficiently by designing products to require fewer materials, prolonging product lifespans through reuse and repair, and recycling and recovering materials to minimise waste.

“Innovative sustainable practices, like prefabrication in construction, using organic waste to create energy, and repurposing old mine sites, are sometimes being stymied by out-ofdate or overly complex regulation. Governments need to ensure that rules and guidelines support a safe shift to a more circular approach,” said Commissioner Alison Roberts.

Circular economy practices aren't new in Australia. For over 60,000 years, Aboriginal and Torres Strait Islander peoples have maintained deep cultural, social, environmental, spiritual, and economic connections to Country, with their knowledge and practices sustaining its health. These holistic, place-based understandings that emphasise connections and relationships make a significant contribution to concepts like the circular economy.

Some governments have policies that encourage the integration of Aboriginal and Torres Strait Islander knowledge and support their involvement in circular economy opportunities in ways that benefit communities while respecting cultural and intellectual property rights.

Nevertheless, in practice, governments still have a long way to go in fostering genuine partnerships to achieve these goals.

Today, the inconsistent regulations across governments create barriers to circular economy practices. At present, states and territories have varying rules regarding e-waste disposal, the use of recycled materials in construction, and kerbside recycling, among others.

“Inconsistencies in regulations between governments are a recipe for red tape and frustration for businesses and consumers that can slow the uptake of circular practices.

Getting governments on the same page will make sustainable choices cheaper and easier for everyone,” said Dr Roberts.

As Australia’s export partners rapidly decarbonise their supply chains, now is the time for the government to invest in the future of local workers and businesses by supporting green industry and technology. Australia must be regarded as serious about future-proofing our industries and economy and substantial in its commitments to reduce climate pollution.

The transition to clean energy is well underway, and there’s no turning back. By investing in green jobs and industries now, and by increasing the rollout of renewable energy supported by storage, we can establish a world-leading green economy, safeguard our precious natural environment, and bolster global efforts to tackle the climate crisis.

The growing challenge of e-waste highlights the significance of circular economy practices.

Materials found in most white goods, electronics, solar panels, and battery systems can be valuable when recovered appropriately. The government can facilitate cross-industry solutions to the e-waste issue that could benefit both the economy and the environment.

The circular economy relies on connections – whether between researchers and industry or between businesses. These connections can span across Australia or be concentrated in circular economy precincts or regions that can create benefits for local communities.

'In cities and regions, we heard about businesses working together to develop new circular economy ideas, turn waste into wealth, and save on costs such as transport. The PC is considering ways for governments to enable these connections between organisations both close to and far from each other,' said Commissioner Chong.

The Australian and global metals industries also face considerable uncertainty–from short– term trade disruptions to the longer-term challenge of decarbonisation. This highlights that governments and industry must work together to ensure that unsustainable levels of red, green and grey tape do not cripple Australian sectors.

Editor Paul Hellard phellard@amtil.com.au Contributors Paul Hellard Carole Goldsmith Sales Manager Pavla Thomas pthomas@amtil.com.au Publications publications@amtil.com.au Publisher AMTIL info@amtil.com.au Visual Communications Manager Franco Schena fschena@amtil.com.au Prepress & Print Printgraphics Australia AMT Magazine is printed in Australia under ISO140001 Environmental Certification using FSC® Mix certified paper sourced using sustainable tree farming practices.

Contact Details AMT Magazine AMTIL Suite 10, 5 Corporate Boulevard Bayswater VIC 3153 AUSTRALIA T 03 9800 3666 E info@amtil.com.au W amtil.com.au Copyright © Australian Manufacturing Technology (AMT).

All rights reserved. AMT Magazine may not be copied or reproduced in whole or part thereof without written permission from the publisher.

Contained specifications and claims are those supplied by the manufacturer (contributor).

Disclaimer The opinions expressed within AMT Magazine from editorial staff, contributors or advertisers are not necessarily those of AMTIL. The publisher reserves the right to amend the listed editorial features published in the AMT Magazine Media Kit for content or production purposes.

AMT Magazine is dedicated to Australia’s machining, tooling and sheet-metal working industries and is published bi-monthly.

Subscription to AMT Magazine (and other benefits) is available through AMTIL Associate Membership at $210.00 (ex GST) per annum.

Contact AMTIL on 03 9800 3666 for further information.

1906AMTAPR/MAY2025

AMT APR/MAY 2025

“MY FIRST YAWEI FIBER LASER HAS PROVEN SO GOOD, I’VE JUST BOUGHT ANOTHER.” DANIEL SMITH, D&D SMITH, PADSTOW, NSW. Dollar for dollar, the Yawei HLF series fiber lasers are in a league of their own, providing possibilities for all size companies across the laser cutting sector.

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Plus, you get the expert advice and support that only an experienced local supplier like Applied Machinery can provide. We’re a true machinery partner - just ask Daniel Smith.

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Call: 03 9706 8066 Email: sales@appliedmachinery.com.au Visit: appliedmachinery.com.au

010

FROM THE CEO LORRAINE MAXWELL – Chief Executive Officer AMTIL

AAMN A new network set to drive Additive Manufacturing, powered by AMTIL. AMTIL is pleased to announce the establishment of a new network under its auspices, the Australian Additive Manufacturing Network (AAMN or the Network).

The Network will drive the development of additive manufacturing (AM) in Australia, which is the fastest-growing area of manufacturing technology globally.

AAMN is industry-led, driven by volunteerism, and committed to fostering collaboration, innovation, and sustainability within the AM industry.

AM has been on a steady growth trajectory over a long period of time, and globally, the sector is growing at 14% CAGR, according to the USA’s American Manufacturing Technology (2024, Additive Database Overview). Australia has excellent capability and a bigger opportunity in this regard.

Despite the view that AM has been around for a long time, primarily supporting prototyping and early-stage development, the most recent figures show that it represents the transformative shift in the manufacturing supply chain. It enables the production of intricate, high-value, customised products with unparalleled efficiency and precision.

The new Network is based on the notion that AM has the potential to catalyse the growth of Australian manufacturing, drive productivity and gains, and nurture innovation across diverse sectors.

The Network will carry on the work previously linked to AMTIL’s AM Hub, which operated from 2018 until 2023. AAMN builds on AM Hub, broadening both its reach and significance. AMTIL members who were formerly involved in AM Hub are encouraged to engage with AAMN. A partnership between the Network and AMTIL enhances AMTIL’s efforts in developing and supporting the Australian AM industry.

In turn, AMTIL will provide the Network with governance and secretariat support and will help host events and other initiatives for industry development. The Network will include the AMTIL

AMT APR/MAY 2025

Membership while broadening its reach beyond current members.

AAMN exists to unite industry professionals, researchers, and government stakeholders to create a vibrant community focused on advancing additive manufacturing technologies. Through networking, knowledge sharing, and collaborative efforts, AAMN aims to promote and support the adoption and development of additive manufacturing across key sectors, including aerospace/ space, maritime, medical, construction, advanced automotive, mining, defence, and electrical infrastructure.

AAMN’s inaugural Advisory Panel consists of: • Matt Wall, Boeing (Inaugural Chair) • Ellie Hughes, BAE Systems Australia • Daniel East, CSIRO • Milan Brant, RMIT • Hugh Tevelein, Additive Engineering • John Croft (Independent) • Lorraine Maxwell, AMTIL The Advisory Panel will oversee the activities of AAMN, ensuring alignment with its mission, vision, and values, as well as AMTIL’s.

Committees will be formed as needed from the membership and work will principally be performed by volunteers. Proposed Initial Subcommittees: Events and Sponsorship; and Membership and Outreach.

For more information, please contact AMTIL at info@amtil.com.au amtil.com.au

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012

FROM THE MINISTRY THE HON Ed Husic MP – Minister for Industry and Science

An eye on the future The Australian Government’s recent decision to jointly fund Whyalla Steelwork’s operations during administration was made with an eye to the future and the national interest.

Steel is required for the new dwellings, schools, hospitals, and rail networks that will support Australia’s growing population. Structural steel is essential for the solar farms and transmission lines that drive Australia’s energy transition. Utilising steelwork made locally and adhering to Australian standards allows us to complete these construction projects with minimal supply chain risks.

Steelmaking is a crucial sovereign capability that we must uphold to transform and modernise our manufacturing sector.

There’s another very good reason the Australian and South Australian Governments stepped up last month to support the Whyalla steelworks as it transitions to new ownership. Almost everything needed to produce and export green steel is close to hand. There’s access to a deep-water port, plentiful reserves of high-grade magnetite ore from the nearby Middleback Range, and a high proportion of renewable energy generation in the Whyalla power grid.

Plus, of course, a highly skilled, committed workforce.

In addition to offering on-the-ground support for creditors and local businesses, and jointly funding the administration to stabilise the steelworks and keep it operating, the federal and state governments will collaborate with Whyalla’s new owners to ensure its future security. That could involve, among other things, Australia’s future ambitions for green steel manufacturing. About eight percent of global emissions come from making iron and steel, and that figure needs to come down if we’re to reach Net Zero by 2050.

The Commonwealth and South Australian Governments will work with a new owner of Whyalla Steelworks to invest up to $1.9bn in upgrades and new infrastructure. This includes a share of the $1bn Green Iron Investment Fund we’re establishing to boost green iron production, manufacturing, and supply chains nationally. Up

AMT APR/MAY 2025

to $500m has been earmarked to support the Whyalla steelworks transformation. At least $500m will also be open to applicants from across Australia through a competitive process – and will support early-mover green iron projects and unlock private investment at scale. Global demand for green iron as an input to lower-emission steel—and green steel itself—is predicted to rise in coming decades.

Australia possesses competitive advantages and efficiencies in producing and shipping iron ore, which can be harnessed to create green iron.

We also have emerging green iron innovators like Calix and Element Zero, both of which are trialling new methods to produce iron.

International interest in Australia’s green iron and steel potential is growing, and our recent announcements will attract significant investment while reducing global emissions.

Beyond green iron, the Australian Government is backing green metals as an opportunity under a Future Made in Australia through a range of initiatives. We have introduced production tax credits for hydrogen and critical minerals, and we’re investing in largescale renewable hydrogen projects through the $4bn Hydrogen Headstart program.

Up to $3bn of our $15bn National Reconstruction Fund has been earmarked for investment in low-emissions technologies, with a further $1bn set aside for value adding in resources. According to a 2023 Accenture report, a green metals industry could deliver up to $122bn in export revenue to Australia’s economy by 2040.

There will be challenges. But I am encouraged by what we’ve achieved so far, and our investments in Whyalla and elsewhere will help realise these opportunities. industry.gov.au

More than a facemill.

One pocket. Three insert types.

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Outperforming existing systems.

Octomill™06 with 8 cutting edges adds strength and robustness compared to normal single-sided solutions.

Quattromill™ like spiral chips are great in long-chipping materials, such as stainless steel, superalloys, non-ferrous materials or low-alloyed steel.

Easy and secure handling.

Great self-centering and secure insert positioning for run-out accuracy and repeatability. Plus, index the insert directly in the pocket without screw removal.

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014

FROM THE INDUSTRY DAVID MARTIN – Director Emerging Industries & Innovation Australian Industry Group

Leadership required Leadership is key to driving our manufacturing transformation. A few pointers from David Martin, Director – Emerging Industries & Innovation, Ai Group.

Recent data from futuremap – a business diagnostic tool developed specifically for Australian manufacturing SMEs – has provided valuable insights into how Australian manufacturers are navigating three major disruptions: decarbonisation, digital transformation, and diversification away from traditional business models. With over 1,400 companies having utilised futuremap's diagnostic tools, clear patterns have emerged showing where manufacturers are excelling and struggling in their transformation journeys.

The findings reveal that companies who systematically develop capabilities across all leadership levels consistently achieve better outcomes when facing disruptive change.

Leadership at all levels The transformation journey requires developing new capabilities throughout the organisation, with each tier of leadership playing a distinct yet interconnected role. The futuremap data demonstrates that insufficient leadership capability at any of the three organisational levels—board and executive, middle management, or front-line— will cause transformation efforts to stall or fail completely.

At the board and executive level, leaders must navigate complex regulatory environments while maintaining strategic agility. These senior leaders need to foster governance that balances risk with opportunity, while building strategic partnerships across industries.

While today's manufacturing environment demands executives who can make decisions quickly with incomplete information, taking the time to understand your customers, supply chain and making data-driven decisions around your business model and technology purchases is crucial. Middle managers serve as the crucial link between strategic vision and operational reality. Their role has evolved to translate high-level objectives into actionable plans, manage hybrid teams, and develop sophisticated digital literacy skills. These managers must build resilience in their teams while facilitating cross-functional collaboration. Front-line leaders face their own transformation challenges on the shop floor. They must champion technological change while maintaining a humancentred approach to leadership. Their role includes fostering a continuous improvement mindset, leading diverse workforces, and implementing sustainability initiatives.

Digital transformation has shifted from a competitive advantage to the status quo, while sustainability transitions have become mandatory rather than optional.

While the challenges are significant, Australian manufacturers that embrace transformation while maintaining operational excellence will be better positioned for future success. The key is to start the journey with a clear purpose, involve all levels of the organisation, and maintain flexibility in approach.

Commencing your transformation journey

Digital adoption and profitability

Five key actions to start your transformation:

The futuremap data indicates that manufacturers who embrace digital technologies early demonstrate higher profitability and greater market adaptability than late adopters. These insights offer a clear roadmap for manufacturing leaders looking to position their organisations for future success.

1. Assess your organisation's digital maturity and leadership capabilities across board, middle management, and shop floor levels; 2. Create a targeted learning and development framework for all three leadership tiers; 3. Form cross-functional teams that bring together leaders from different levels to drive innovation; 4. Set up regular feedback channels to quickly identify transformation barriers and opportunities; 5. Build partnerships with industry peers, educational institutions, and technology providers to access expertise.

Australian manufacturers that can implement comprehensive business model transformations while maintaining operational excellence across all leadership tiers will thrive in this new manufacturing era.

REDARC, a South Australian electronics manufacturer, provides an instructive example of a successful transformation. Their leadership recognised that investing in capability development across all levels of the organisation was crucial for managing growth and transformation. As REDARC's management team notes, “Companies can only grow as quickly as their leadership”, underscoring the importance of developing capabilities across all organisational layers.

Beyond incremental change The convergence of multiple disruptive forces means incremental change is no longer sufficient for manufacturers. Business models that have served organisations well for decades are becoming obsolete at an unprecedented rate.

AMT APR/MAY 2025

Join us at Australian Manufacturing Week where we'll share key insights from futuremap and Ai Group's diverse thought leadership. aigroup.com.au

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016

FROM THE UNION STEVE MURPHY – National Secretary Australian Manufacturing Workers Union

Election looming Lifting our ambition for manufacturing Jobs for Australia by Steve Murphy, AMWU National Secretary.

At the time you’re reading this, we are likely in the middle of a federal election campaign.

For manufacturing, the COVID pandemic gave us a silver lining, public awareness that we didn’t make enough things to be able to look after ourselves in our time of need.

We had allowed political decisions to hollow out our economy, and we had come to rely heavily on imported manufactured goods.

COVID exposed the fault lines in our international supply chains, and we saw a wave of public support for making more things here.

While the COVID lockdowns might seem like a distant memory, much work has been done to convince governments at all levels that supporting local manufacturing makes good economic sense and is politically advantageous.

Recent announcements by the Albanese government to support iron, steel and aluminium smelting and support for engineering and fabrication of Australian metals have been received positively in the lunchrooms of blue-collar workers nationwide.

The recent announcement of $500m to require Australian-made iron, steel, and aluminium in future energy and infrastructure-funded projects will fill engineering workplaces across the country with work, including making wind towers.

AMT APR/MAY 2025

There is no reason that our future energy needs cannot be met here other than a lack of political will and courage. For more than thirty years, we have experienced what a lack of ambition and absence of industry policy delivers. While manufacturing remains resilient, the number of workers employed continues to decline.

Elections always involve big commitments from both sides. $500m is a lot of money, and it can do a lot of social good.

Manufacturing workers are comparing both political parties. On one hand, we have Anthony Albanese committing $500m to turn Australian metals into manufacturing jobs, and on the other Peter Dutton has committed $500m for corporate lunches to be tax deductible.

The AMWU is unashamedly on the side of workers. We have been campaigning to make sure that manufacturing jobs remain on the political radar and are an election-deciding issue.

It’s the ambition of having secure, well-paid manufacturing jobs for Australia that we can all get behind. That’s why we have been working with industry to develop a plan where we can all benefit and for our economy to be reshaped so that we all get to share in the wealth we create. amwu.org.au

018

GOVERNMENT NEWS

Kangy Angy An advanced system protects the new intercity train depot at Kangy Angy. CNFiTech worked with Rockwell Automation to design and build an advanced system to protect facility staff and equipment at NSW’s new train maintenance facility.

From 2024, commuters on sections of regional New South Wales began travelling on a state-of-the-art fleet of intercity trains. Named after the Dharug word for emu, the 610 carriages in the Mariyung fleet offer modern safety and advanced features for customers who make almost 45 million journeys a year on this network.

To support these critical assets, Transport for NSW (TfNSW) constructed a 500,000 square metre depot at Kangy Angy, near the Central Coast. The TfNSW Intercity Fleet Maintenance Facility, which operates 24/7, features approximately 6 kilometres of electric rail lines and heavy equipment, including a 50-tonne wheel lathe.

One of the core requirements for the facility was to implement a robust safety system, and CNFiTech was assigned the task of developing a flexible and functional design for a Depot Personnel Protection System (DPPS). The system needed to be SIL-2 rated, crafted using readily available proprietary safety hardware and software tools, and easy to maintain. SIL, or Safety Integrity Level, is a rating system that links safety with the numerical probabilities of hazardous failures (0 being the lowest and 4 the highest) for continuously operating systems or on-demand systems.

As a well-established specialist in electrical and systems engineering, CNFiTech leveraged its 25 years of experience to design, manufacture, and implement an appropriate solution for TfNSW. CNFiTech is a specialist in engineering services, focusing on automation, electrical engineering, and systems engineering.

It is also a partner of Rockwell Automation System Integrator, with extensive experience in Rockwell Automation hardware and software. “The system for TfNSW is designed to protect facility staff and equipment by delivering the safe and controlled movement of rolling stock into and out of the train maintenance depot,” explained Aafiah Khan, territory manager, NSW, for Rockwell Automation.

To deliver this project, CNFiTech adopted the Authorised Engineering Organisation (AEO) framework, which instilled confidence in TfNSW regarding the company’s ability to provide fit-for-purpose assets.

Constructability of design The DPPS has been designed to interface with the automated derailment monitoring system. It also ensures the safe movement of trains into and out of the maintenance facility building and a lockout personnel system prevents staff from accessing the area above

AMT APR/MAY 2025

the trains while the traction system is energised. Constructability of design is one of CNFiTech’s core skillsets – an ability that TfNSW highly valued for this project. TfNSW valued CNFiTech’s design constructability when implementing Rockwell Automation technology for the Kangy Angy depot. Rockwell Automation’s GuardLogix® platform, combined with associated safety devices, safety stack lights, and fortress keys and locks, is underpinning this integrated safety system. The Rockwell GuardLogix safety system hardware is rated for up to SIL-3 system implementation.

CNFiTech completed an assessment of the DPPS at Kangy Angy and derived several SIL functions comprising SIL-0, SIL-1, and SIL2. This resulted in a clear definition and agreement with TfNSW of the system safety classification. As an added benefit, much of the work done by CNFiTech at the DPPS can be redeployed to other rail maintenance facilities. CNFiTech rail and automation manager, Joe Dwyer said, “Implementing Rockwell Automation’s GuardLogix platform meant that we could confidently deliver the required level of safety and control to TfNSW. Protection of personnel was a key deliverable of this project, and Rockwell Automation’s hardware was able to deliver optimum ongoing performance.”

Checking that equipment is in a safe state The integrated safety system monitors and interlocks the various sub-systems in the correct states for safe working through a combination of trapped key and electronic safety interlocks.

Equipment may be controlled and operated by manual or automatic mechanisms. The safety system independently checks that the equipment is in a safe state and ensures it is disabled with an automatic or semi-automatic (monitored trapped key) interface.

“The safety ethos has been embedded throughout the facility right from depot doors, overhead platform access, retractable overhead wiring, train lift systems, and bogie turntables on designated roads,” said Dwyer. The solution implemented will help with the safe movement of trains into and out of the maintenance depot and support the safe working of maintenance staff on trains at the facility. “The deployment of Rockwell’s GuardLogix integrated programmable electronic safety system helped us achieve efficient operation of the maintenance depot,” concluded Dwyer. rockwellautomation.com cnfitech.com.au

GOVERNMENT NEWS

AMRF Phase One The Western Sydney Aerotropolis is set to take-off, with the official opening of the first building at Bradfield City Centre.

The Advanced Manufacturing Readiness Facility (AMRF) is the first step in delivering the new city of Bradfield at the heart of the Western Sydney Aerotropolis and the start of an innovation ecosystem that will boost the NSW manufacturing industry.

The Sector Plan, developed by Infrastructure NSW, provides certainty to industry, the community, and all levels of government around how infrastructure will be sequenced and prioritised in the Aerotropolis.

A landmark partnership agreement between the AMRF and 11 NSW and ACT universities will see this ecosystem rapidly evolve.

The universities' world-class research capabilities will be combined with the AMRF’s industrial expertise and infrastructure.

This will enhance the State’s competitiveness and boost the supply of serviced land to combat the critical shortage across NSW. It will also assist planning assessment authorities to align development with infrastructure capacity in the region.

Under the agreement, the parties will work together to translate research into production and develop the next generation of advanced manufacturing experts through a paid internship program.

This is the first time the Aerotropolis has had a concrete road map that brings together planning and infrastructure coordination.

“The Aerotropolis is almost 40 times the size of Sydney CBD and provides an unprecedented economic opportunity for Western Sydney,” said the Premier of New South Wales Chris Minns. “We’re backing the region with over $25bn of infrastructure investment to ensure the critical roads and services are delivered as quickly as possible to give industry certainty and confidence to invest in the area. With Bradfield and the Advanced Manufacturing Readiness Facility (AMRF), we’re showcasing the NSW Government’s commitment to rebuilding the state’s critical manufacturing capability and delivering economic growth in the region.”

Critical to facilitating further growth in the precinct, the NSW Government has released the Aerotropolis Sector Plan, which sets out how essential government infrastructure will be delivered quickly and efficiently to service the development of thousands of hectares of employment land.

“The First Building opening is another example of the genuine momentum building around Australia’s first new city in over 100 years,” said the NSW Minister for Planning and Public Spaces Paul Scully. “This is just the beginning of Bradfield’s future growth as it evolves into a world-class city with 10,000 homes, 20,000 high-quality jobs, and critical green open spaces for residents and visitors to enjoy.”

With the Western Sydney International (Nancy-Bird Walton) Airport due to open by the end of 2026, investment in Bradfield City Centre and the Western Sydney Aerotropolis capitalises on the opportunity to deliver more than 120,000 high-quality jobs and new industries that will see the Western Sydney economy boom.

This work builds on the Minns Labor Government’s historic investment in Western Sydney to deliver more homes, jobs and investment to the region. amrf.sydney

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INDUSTRY NEWS

Memko flies with Aerobus MEMKO secures CASA approval for 3D-printed cabin components.

MEMKO has reached a major milestone in vertically integrating the design, testing, certification, and manufacturing of aircraft cabin components. MEMKO is an engineering and technology company located in Melbourne, Australia. Established in 2007, it has roots in Aerospace and offers services that span multiple industries, primarily focusing on Aerospace and Defence engineering. The company utilises intelligent enterprise digital tools throughout the product life cycle management process, which includes design, systems engineering, digital mock-up, simulation, digital manufacturing, and virtual twin.

MEMKO intended to address a common issue in the aviation industry: the frequent damage to certain aircraft cabin parts.

Replacement parts for these components often pose several challenges, including long lead times, high costs and limited availability, particularly for out-of-production items.

Additive manufacturing, or 3D printing, enables the rapid design and production of replacement parts. MEMKO’s end-to-end design-to-production solution ensures quick turnaround times and costeffective solutions for the industry.

This process involves more than just printing a part; it necessitates a comprehensive design and certification journey. Ensuring conformity through digital threads is a vital step in the certification process for additively manufactured parts. MEMKO has invested in developing in-house expertise by sponsoring PhD research in additive

manufacturing for aviation components and utilising the latest additive manufacturing tools and equipment.

MEMKO is an engineering and technology company based in Melbourne, Australia.

Established in 2007 with roots in Aerospace, MEMKO now provides services across various industries, with a focus on Aerospace and Defence engineering utilising advanced digital enterprise tools throughout the product lifecycle management. This includes design, systems engineering, digital mock-ups, simulation, digital manufacturing, and virtual twin technology. MEMKO is committed to developing the workforce of the future by collaborating with numerous research and university partners and leveraging industry and market insights. Furthermore, MEMKO offers training courses for ongoing education in aviation and aerospace, micro-credentials for upskilling in digital manufacturing, and official certification in Dassault Systèmes software. ”This milestone represents a significant leap forward in our ability to provide

rapid, on-demand and certified additive manufacturing solutions for aircraft interior components,” said MEMKO Managing Director, Miro Miletic. “We are excited about the opportunities this certification brings and look forward to expanding our capabilities to support the aviation sector.”

Looking ahead, MEMKO’s CASA certification opens the door for the expansion into additive manufacturing for a range of aircraft interior components. An ongoing initiative includes the development of a library of hard-to-source parts for legacy aircraft, and we also welcome enquiries regarding new parts and opportunities.

This accomplishment paves the way to produce a range of other 3D-printed aircraft cabin components and underscores our commitment to innovation and the aviation sector. memko.com.au

AM standards Advancing Australian industry: the role of Additive Manufacturing standards.

Australia’s manufacturing industry, employing around 900,000 people and contributing approximately $100bn to the national GDP annually, is at a pivotal moment. Additive Manufacturing (AM), commonly known as 3D printing, is transforming the landscape by enabling the creation of complex geometries and customised products across various sectors, including defence, aerospace, healthcare, automotive, construction, and fashion.

AM is expected to expand rapidly over the next decade, significantly driving Australia’s economic and technological advancements. The AM market reached $14.7bn in 2023, with a growth rate of 13%. Recognised by the Australian Federal Government as part of its Critical Technologies within the advanced

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manufacturing and materials technologies field, the AM market is expected to continue expanding. Additionally, the AM industry is projected to grow rapidly, with revenues expected to hit $25bn by 2025. This growth is attributed to advancements in hardware, materials, software, and services. This expansion underscores the importance of developing robust standards to help ensure quality, safety, and innovation.

Standards Australia’s National Committee MB 028 - Additive Manufacturing is actively collaborating with the International Organization for Standardization (ISO), which has a unique partnership agreement with ASTM International for the codevelopment of AM standards.

Engagement in AM standards development ensures Australia has a voice in shaping the standards that enable trust in AM-produced

products, supporting the ability to unlock sensitive or high value-added products, ranging from military applications, turbine blades, engine parts, to dental implants and prosthetic limbs.

“This system provides the best opportunity for Australia to leverage global expertise,” Dr. Rebecca Murray, Chair of MB 028, emphasised, “while influencing the development of standards to meet our national interests.”

Since its establishment in 2019, MB 028 committee has adopted 26 international standards, with several more in progress.

Among these, AS ISO/ASTM 52900:2023 stands out for setting up fundamental principles and vocabulary for AM, fostering a common language and understanding across the industry. standards.org.au

INDUSTRY NEWS

TAFE QLD and MSQ New industry trainer program announced for emerging leaders in manufacturing.

TAFE Queensland and Manufacturing Skills Queensland (MSQ) have partnered to deliver the Industry Trainer Program, a key initiative in MSQ's Annual Training Plan for 2024-25.

businesses. By developing workplace trainers, we facilitate knowledge transfer and preserve critical in-house skills, which are fundamental to a manufacturer's capabilities.

future employment demands. Through partnerships like with Manufacturing Skills Queensland, TAFE Queensland can continue to assist employers to innovate and grow their businesses,” said Venables.

This collaboration will address critical skills gaps in the manufacturing sector by empowering experienced trade and professionally qualified staff and leaders to transfer skills and knowledge effectively.

“This program is a strategic investment in our workforce, ensuring that valuable expertise is not lost. It aligns perfectly with our mission to future-proof Queensland's manufacturing industry by cultivating a skilled and adaptable workforce. The program is part of MSQ's $1.36m Annual Training Plan investment in the "Training and skills" priority area. The skill set, delivered by TAFE Queensland comprises critical units to support knowledge transfer.

Available to all eligible manufacturing industry employees, the Industry Trainer Program aims to enhance teaching and supervisory skills, ensuring employees are well-equipped to efficiently and effectively train others.

The Industry Trainer Program is a fully funded, accredited skill set designed to deliver essential workplace-based learning skills. The program will assist manufacturers in retaining critical skills and knowledge in their workplaces, enable effective succession planning, and showcase career pathways in training and assessment.

MSQ Chief Executive Rebecca Andrews said the program will be particularly beneficial for emerging leaders, supervisors, and recently promoted employees in manufacturing. "This initiative addresses the industry-wide challenge of retaining skills and knowledge in manufacturing

TAFE Queensland General Manager of the South West Region, Kate Venables, said the partnership was an example of how the organisation is partnering with industry to train the state’s workforce in the skills required now and into the future.

“We are constantly shaping our training products and our delivery modes to ensure our training meets current and

Participants will undertake a self-directed, six-week online course with two optional one-hour virtual sessions each week with topics on how to present, communications skills and facilitating learning a variety of work contexts.

The Queensland Manufacturing industry generated $26.8bn of value added in 2023-2024, accounting for 5.20% of the Gross State Product. MSQ encourages the Queensland manufacturing workforce to take advantage of this exciting professional development opportunity. tafeqld.edu.au/msq

Harmony UNI+ Carbide Endmill Series The new Harmony UNI+ Carbide Endmill Series by Sutton Tools is a game-changer for Australian SME CNC workshops, where versatility, efficiency, and cost-effectiveness are critical.

Created with high-mix, low-volume batch production in mind, this tool offers outstanding flexibility across a wide variety of materials, making it perfect for workshops dealing with diverse jobs and varying specifications.

One of the biggest challenges for CNC metal cutting SMEs is managing frequent tool changes and maintaining efficiency across various material types. The new Harmony UNI+ addresses this with its unique end gash design, capable of ramping up to 45 degrees in soft steels, in addition to all the other operations typically expected from end mills, such as shoulder milling, full slotting, dynamic/trochoidal strategies, and even plunging/drilling, all with the one tool.

The smoother and more efficient machining of complex and intricate applications is crucial for small-batch, custom jobs. This reduces downtime for tool changes and enhances overall productivity.

Another standout feature of the new series is its TiSiNos PVD coating. This advanced coating technology guarantees superior performance in steel, stainless steel, and cast iron, while also extending tool life. For CNC workshops that need to stay agile in an increasingly competitive market, the New Harmony UNI+ offers a robust, high-

performance solution that provides both precision and adaptability. Incorporating the new Harmony UNI+ into machining processes can result in greater productivity and cost savings. Its innovative design and sturdy construction ensure dependable performance, even in challenging conditions. For manufacturers looking to improve their machining capabilities, the new Harmony UNI+ Carbide Endmill Series presents a convincing solution. sutton.com.au

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INDUSTRY NEWS

Green Aluminium production credit The federal government has revealed a $2bn production credit for the aluminium smelting sector.

The Australian Aluminium Council has welcomed the Australian Government’s announcement of a production credit for the aluminium smelting sector as part of its Future Made in Australia plan. This marks a globally significant step towards securing the future of Australia’s aluminium industry and strengthening Australia’s role as a leader in the energy transition.

“Until now, we have seen many other countries take decisive action to support their domestic manufacturing industries while Australia has been less proactive in comparison,” the Council’s CEO, Marghanita Johnson, said. “Competitive energy is the critical foundation that enables Australian businesses to compete internationally. [This] announcement is an important step in support of the industry’s transition to the competitive, reliable, lower-carbon energy needed for the aluminium industry to secure a sustainable future.” The Climate Council, the Australian Conservation Foundation and the Australian Workers Union also endorsed the move. AWU National Secretary Paul Farrow said the announcement showed the government understood the magnitude of the industry’s potential.

“Abundant renewable energy, access to raw materials, and skilled workers – Australia has every advantage necessary to become a leading global green manufacturing powerhouse,” Farrow said.

“The only reason there is any doubt about the sunny future of Australian manufacturing in the community is because Coalition Governments have been telling us repeatedly we can't do it. But we absolutely can.”

Aluminium is essential to every aspect of modern life, from home window frames to food packaging, smartphones, and vehicles. It is also vital for defence applications such as military aircraft, armoured vehicles, and naval vessels, highlighting the necessity of maintaining a strong domestic supply of the metal from mine to market.

“Labor’s plan for a Future Made in Australia is very clear: we want Australia to make more things here,” said Prime Minister Anthony Albanese. “Investing in the Australian-made aluminium industry is a massive opportunity – to create well-paid jobs in our regions and suburbs, and set Australia up for the future.”

With world-class solar and wind energy, abundant critical minerals, and a skilled workforce, the nation is well-placed to thrive in a decarbonising global economy. Many Australians may not realise that aluminium also plays a critical role in renewable energy technologies, including solar panels, electric vehicles, and batteries.

With global demand for aluminium projected to double by 2050,

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primarily driven by the energy transition, Australia must act decisively to capitalise on its bauxite reserves, alumina refining capacity, and aluminium smelting potential. “The natural advantages of our mineral reserves, renewable energy resources, and highly skilled workforce can give us a competitive edge, but only if supported by the right policy frameworks over the right timeframe,” Johnson said.

“The announcement of $2bn in production credits for the sector represents a substantial step forward in the journey for Australia to position itself as a leader in the global aluminium market.”

Australia’s aluminium industry has long faced challenges, including rising energy, labour, and capital costs, in parallel with protracted regulatory processes. The Australian Aluminium Council has consistently called for production credits for the aluminium sector to attract private capital and ensure the aluminium industry remains globally competitive. These new aluminium production credits should provide the some of the transitional support needed as Australia’s energy infrastructure and systems develop, and energy pricing returns to competitive levels.

The announcement lays the groundwork for: Access to reliable, lower-carbon energy at competitive prices; Support for capital investment in decarbonisation technologies; and • Predictable and streamlined regulatory approvals are needed to support this implementation across the aluminium value chain.

“Australia is one of the few countries globally with the full aluminium value chain—bauxite mining, alumina refining, aluminium smelting, and extrusion—all undertaken domestically,” Johnson said.

“This policy supports not just resource extraction but also the transformation of those resources into high-value finished products, creating more than 75,000 direct and indirect jobs, predominantly in regional Australia.”

• •

Johnson emphasised the industry’s history of innovation and resilience, adapting to market changes since its inception in 1955.

“With the right industry and energy policy framework, the aluminium sector can continue to play a pivotal role in Australia’s economy and industrial landscape,” she said.

This policy represents a step towards securing a sustainable, innovative, and successful future for Australia’s aluminium industry for generations to come. aluminium.org.au

INDUSTRY NEWS

Raymax with Laserline Smashing energy costs for battery makers and many surface heat treatments.

High-efficiency diode lasers from Laserline look set to become pivotal for the nascent local battery industry as industry realises incentives under the government’s Future Made in Australia Act and National Battery Strategy. Economical, modular, highpower diode lasers from Laserline are setting new standards for efficiency in surface heat treatments, which are crucial to numerous manufacturing processes. These include hardening, curing powder coatings, and drying offset colours, as well as drying fuel cells and battery foils.

Drying electrodes for lithium-ion batteries is the most expensive step in their production, incurring about 20% of the cost. Therefore, the latest efficiencies of laser drying could revolutionise battery production and other surface heat treatments. Laserline’s new OTX range of optics and high-efficiency diode lasers create extra-wide beams of 1.5 metres or more, ideal for heat-treating large surfaces required for electrode drying in the manufacture of lithium-ion batteries. Dr Cedric Chaminade, Technical Director and physicist at Raymax Applications, which distributes Laserline’s diode lasers, says Raymax is excited to supply this technology to Australasia, where governments are backing manufacturing innovations toward clean energy and net zero.

“Many manufacturers whose processes use heat treatments will find drying with diode lasers is far more cost-efficient and environmentally friendly than the now widely used convection oven drying,” says Dr Chaminade.The semiconductor-based, direct conversion of mains power into laser radiation without fossil fuels also enables precise energy use, making it far more efficient than gas-based convection ovens and high-maintenance infrared lamps.

“In a world grappling with gas shortages and climbing energy costs, diode laser-based drying could supersede convective drying and has the potential to revolutionise the manufacturing of electrodes for lithium-ion batteries.”

“The ability of Laserline’s LDF series to focus the laser beam and to switch it on and off within a fraction of a second, enables such an exacting use of energy that a minimum is introduced to the job as needed by the drying process,” says Dr Chaminade, “So the process could be an energy-saving game-changer for the emerging battery industry in Australia.”

Laserline has optimised its diode lasers for higher wall-plug efficiency to beat conventional technologies (gas ovens) in terms of running costs.

“Diode lasers feature high wall-plug efficiency of about 50% – or the ratio of optical output power to the input electrical power – which is a far cleaner and more efficient power use than alternatives such as gas or infra-red lamps.”

These high-powered diode lasers, based on Laserline’s 25 years of patented technology, offer scalable laser power from 15kW upgradable to 30kW on-site; up to 50kW is also available. Power efficiency features include minimal energy waste and instant temperature control, as no pre-heating is needed. Temperatures are controlled by a closed-loop, remote-sensing thermometer.

In demonstrations in Germany, the energy efficiencies of laser systems configured with convection dryers for faster throughput have created energy savings of 19%. Energy savings will increase as wall-plug efficiencies continue to improve too.

“The icing on the cake is the quality of the final job is also improved by the process when using Laserline’s direct diode lasers,” says Dr Chaminade.

Raymax Applications has provided the latest lasers and optics to industry and academia across Australia and New Zealand since 1992. With over 30 years of experience in ‘making light work for you’, Raymax’s physicists and factory-trained engineers specialise in the interaction between materials and light. Raymax is a trusted partner for advice and support on the best systems tailored to your needs. We can demonstrate the concept in our lab and oversee integration, installation, training, and ongoing service.

Visit Raymax.com.au Raymax Applications has brought the latest lasers and optics to industry and academia in Australia and New Zealand since 1992.

With more than 30 years experience in ‘making light work for you’, Raymax physicists and factory-trained engineers are experts in the interaction between materials and light. Raymax is a trusted partner for advice and support on the best system for your needs.

Raymax can prove the concept in our lab and manage integration, installation, training, and ongoing service. raymax.com.au

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VOICE BOX OPINIONS FROM ACROSS THE MANUFACTURING INDUSTRY

Wildtech on AI AI is revolutionising Australian manufacturing, Wild Tech's James Schwarz General Manager, MidMarket talks robots.

In Shepparton, Victoria, electrical manufacturer MATelec is redefining its future by integrating AI into its processes. By transitioning from outdated systems to an AI-enabled platform, the company has fundamentally transformed its operations, streamlining workflows, improving data visibility, and creating a platform that has fostered a culture of innovation. Processes that were once manual and prone to error are now automated, establishing a foundation for scalability and long-term growth.

Similarly, another Australian manufacturer, RBM Plastics, faced inefficiencies in its order management systems. By adopting AI, it eliminated redundant workflows and achieved greater financial accuracy. What was once a cumbersome process now operates with precision, helping RBM Plastics stay agile in a competitive market.

These businesses showcase the potential of AI to revolutionise manufacturing, impacting both operations and strategy. With manufacturers facing pressure to respond to fluctuating demand and unpredictable supply chains, AI is emerging as an essential instrument for survival and growth.

Manufacturing has always been at the forefront of innovation, and now AI enables individual manufacturers to elevate this legacy to a whole new level. By transforming data into actionable insights, AI assists manufacturers in making quicker, more intelligent decisions.

Predictive maintenance is a prime example of intense interest to any manufacturer. Instead of reacting to equipment failures, manufacturers use AI to forecast issues and schedule repairs, massively reducing costly downtime.

Quality control has advanced significantly. AI-driven systems can identify product defects more accurately and quickly than human inspectors. On a strategic level, AI assists manufacturers in responding to supply chain disruptions. By analysing data, it provides solutions to mitigate risks and optimise operations, thereby making businesses more resilient.

What AI is disrupting As more organisations adopt AI, it will become a disruptive force in manufacturing. Traditional mass production is no longer adequate in today’s dynamic market. AI enables manufacturers to be flexible and responsive. AI-driven production planning adjusts resources in

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real time, reducing downtime and enhancing efficiency. In supply chain management, AI predicts demand, optimises inventory, and minimises waste, ensuring products reach customers more quickly.

By applying AI in this way, customisation, once a challenge, is now a relatively easy opportunity to develop a competitive advantage. AI allows manufacturers to produce personalised products at scale, meeting consumer demands without compromising efficiency. This agility gives Australian manufacturers a competitive edge in the global market.

Some manufacturers hesitate to implement AI due to its challenges.

AI often involves significant upfront costs for technology, and training the workforce can challenge smaller manufacturers. Integrating AI into legacy systems requires substantial time and expertise, while data security remains a critical concern. With large amounts of sensitive data generated, strong protections are vital to prevent breaches.

Another hurdle is workforce reskilling. Automation often replaces manual roles, but it also creates opportunities for higher-value jobs.

Manufacturers must invest in training programs to equip employees with the skills to collaborate with AI, ensuring a balance between technology and human expertise.

However, despite these challenges, AI is poised to shape the future of manufacturing and will be disruptive enough that manufacturers who don’t develop capabilities with this technology will face a new array of competitive challenges. Smart factories, where AI and robotics integrate seamlessly, offer greater efficiency and sustainability. AI-driven processes minimise waste and optimise resource use, aligning with the growing demand for environmentally friendly production.

Collaboration between humans and AI will always be key. This is important for addressing concerns about AI and strategically considering its use. While AI handles repetitive tasks, human oversight will drive innovation and creativity. Building a workforce skilled in AI collaboration will be essential for long-term success.

In summary, AI is no longer optional for Australian manufacturers.

It’s the foundation for competing in an increasingly complex global market. By strategically embracing AI, manufacturers can secure their place in the future of production. wildtech.com

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VOICE BOX OPINIONS FROM ACROSS THE MANUFACTURING INDUSTRY

British Telecom on AI Bridging AI readiness in Australia. By Kerrick Lehman, British Telecom Regional Director & General Manager, ANZ. With AI reshaping industries at unprecedented rates, findings from the 2024 CISCO Live Report suggest Australian companies are trailing. Only 4% are ready to leverage the technology, a decline from the previous year. Across APAC, use cases for AI and cloud adoption are countless, including enhancing cybersecurity to transform network resiliency, but there’s much more to be leveraged here. For example, as companies continue to face fast-paced changes in customer experience needs, including new demands for seamless digital experiences, real-time support, and hyperpersonalisation, sophisticated AI-driven capabilities will become critical.

Some of Australia’s largest companies are also betting big on AI, including Telstra’s recent $700m AI investment with Accenture. Yet many businesses struggle to translate AI investment into tangible business value. AI projects often remain siloed, security concerns slow adoption, and enterprises lack the AI-ready infrastructure needed to scale. But the remit is clear: get AI ready or risk falling behind.

This poses questions company executives need to be asking, but first let’s get clear on where the key challenges lie:

Infrastructure limitations Many organisations lack the IT infrastructure to support AI initiatives – this hamstrings innovation efforts from the outset. Only 13% of Aussie companies possess the graphics processing units (GPUs) to handle future AI demands, and a mere 17% have comprehensive security measures to protect data within AI models 1.

Talent shortage It’s no secret that there is a shortage of skilled AI professionals in Australia, which presents a huge barrier to AI readiness. 2. This talent gap limits companies' ability to deploy and manage AI solutions effectively.

Unmet return on investment (ROI) expectations Despite substantial investments in recent years, many Aussie companies are finding that AI initiatives are not delivering on anticipated returns. This has led to skepticism and slowed adoption rates 3.

These challenges aren’t industry specific either, but remain an issue across the board. So how do we bolster the AI adoption and readiness of Aussie companies? There are six questions forwardthinking CEO’s and CTO’s need to be asking themselves about AI: 1. Are we clear on our AI strategy and use cases?

With almost 70% of Australian enterprises investing in AI and an additional 23% saying AI adoption is in their 12-month road map 4, it’s clear that Australian companies know AI readiness is a must, but a clear strategy is essential to maximising its value.

•

What business problems are we solving with AI? And what could we be solving?

• Do we have a clear roadmap for integrating AI into our operations, products, or customer experience?

2. Do we have the right data infrastructure in place?

In Australia, 80% of consumers now expect personalised digital interactions and yet only 35% of enterprises say they’re confident in their AI data readiness to meet this demand 5. Customer experience is just one consideration in your AI infrastructure plan.

•

Is our data accurate, accessible, protected and wellorganised?

•

Are we leveraging internal and external data sources to unlock AI’s potential?

3. Do we have the right talent and expertise?

With the demand for AI infrastructure accelerating, the industry-wide skills gap will continue to impede AI adoption unless it is addressed innovatively. In-house talent is just one part of the equation.

•

Do we have skilled data scientists, AI engineers, and domain experts?

• Are our employees being upskilled to work alongside AI systems?

4. Is our organisation culturally prepared for AI adoption?

AI readiness isn’t just about technology - embedding the right mindset into company culture is critical for adoption, too. Change is often met with resistance and needs to be managed accordingly, especially when it can be interpreted as a threat to people’s jobs.

Are we fostering an AI mindset across teams?

What is our plan to address change management and employee concerns about AI integration?

5. Are our governance and ethical frameworks robust?

• •

As Australia moves increasingly towards tightening regulations around AI and AI adoption, enterprises are responsible for ensuring their AI models are fair, transparent, and compliant. Third-party vendors and partners need to be held accountable, too.

•

Do we have safeguards to ensure AI decisions are transparent, fair, and compliant with regulations?

• How are we mitigating potential biases in our AI models now and into the future?

6. Are we measuring the ROI of AI initiatives effectively?

While AI investment in Australia continues to grow, only 30% of Australian companies have clear, measurable ROI metrics on these 5. Clarity on ROI is vital to driving successful AI adoption.

•

Do we have metrics to evaluate the success of AI-driven projects?

• How are we ensuring AI investments directly align with business goals and drive growth?

To understand how AI-ready your company is, start by asking questions. Whilst AI remains cloudy and uncharted territory for many, have the courage to dive in and embrace it – the risk of not doing so is increasingly exponential. bt.com/au 1. CRN Asia: https://www.crnasia.com/news/2024/ai/ai-readinessdeclines-in-apac-as-roi-not-meeting-expectation 2. IT Brief Australia: https://itbrief.com.au/story/australian-firms-lagging-inai-readiness-says-cisco-report 3. CRN Asia: https://www.crnasia.com/news/2024/ai/ai-readinessdeclines-in-apac-as-roi-not-meeting-expectation 4. Australian Government: https://www.exportfinance.gov.au/resources/ world-risk-developments/2023/may/australia-ai-adoption-creates-benefitsand-challenges-for-businesses/?utm_source=chatgpt.com 5. ITBrief: https://itbrief.com.au/story/australian-firms-not-ready-for-aidespite-high-adoption-rate?utm_source=chatgpt.com

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VOICE BOX OPINIONS FROM ACROSS THE MANUFACTURING INDUSTRY

Scooping up success Sajani cups and cones freezes out stock issues with Fishbowl.

New trend data reveals that almost half (46%) of food distribution and manufacturing businesses will invest in tighter inventory management systems this year. Sajani Cups and Cones is looking to Fishbowl for guidance on how to proceed.

The recent CommBank Manufacturing Food & Drink Insights Report found that producers and distributors have navigated an operating environment marked by higher costs, constrained skills, and fluctuating customer demands by prioritising productivity.

When over 1 in 3 (37%) of food distributors and manufacturers confirm their biggest challenge is ineffective operating systems, many are turning to technology for the fix.

For almost half, they’re investing in new technology and software (46%) alongside new operating systems (49%).

Sajani Cups and Cones choose new inventory technology to meet challenges When experienced business owner, Sue Boor, General Manager of Sajani Cups and Cones bought this family owned business she knew change was immediately needed.

“We knew this business had great potential but not a lot of structure. So we had utilised Fishbowl at another business that we have and it worked extremely well there, so we decided to utilise Fishbowl here in Sajani, which has proven to be amazing.”

There was an immediate focus on improving stock management, streamlining purchasing, and winning back customer respect lost from previous stockout issues.

“We have thousands of types of stock, and one of the major issues of having a business with a lot of parts, is that it’s extremely difficult to keep on top of all those parts and make sure that we've got enough stock to be able to supply our customers,” said Sue. “The last year has saved us thousands of dollars because we don't have any issues with not having things in stock anymore.

Our customers are confident that we're able to supply them with the goods that they need, when they actually need them.

“Any staff member at any time can see what's on order. Fishbowl gives me the flexibility and the knowledge to be able to answer questions at any time. “Everything is more efficient. It has probably cut off probably two to three hours a day in staff hours because its streamlined our business incredibly.”

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Significant growth and importing precision achieved

New technology ever evolving and Fishbowl at the forefront of AI

“Fishbowl is a very powerful tool. It gives me the information I need when I want it.

It gives my staff members the information they need when they want it and that's the most powerful tool that you can have in a business,” continued Sue. “Fishbowl has allowed us to actually get true costs of the products that we're selling. We import and now there’s no guesswork on exchange rates and pricing anymore.

As is the nature of any technology adoption, the landscape is ever changing and along with it businesses are seeing the opportunities to continually improve. The food and drink industry is no exception, with the CommBank report citing emerging technologies set to make its biggest impact in the next five years.

“Fishbowl has also increased our sales because we have become a reliable supplier. When we purchased the business we probably had about 3,000 line items.

We've expanded that to around about 5,500. Without Fishbowl, we wouldn't have been able to do that.”

Staff empowered with confidence to master their work Head gelato chef at Sajani Cups and Cones, Jean Aveline, or Frenchie as he’s known, recounts the relief that Fishbowl has given him to do his job well. “I use Fishbowl on a daily basis to update the system so we know how much stock we have,” said Frenchie.

“Fishbowl has just made everything so much more efficient. Your customers can see what stock you have, they can order from there. Your workers know what's in there. It helps with the visibility of stock and communication all across the board.”

“The support for Fishbowl was easy. It was nice and easy to use. Everyone just showed me what I needed to do. And yeah, it's pretty hassle free.”

These include supply chain integration platforms, track and trace technology for supply chain visibility and AI and machine learning.

With the launch of Fishbowl AI Insights, APAC Managing Director, Simon Jupe, acknowledges that food manufacturers and businesses are set to reap even greater benefits.

“It’s clear from Australia’s largest food and drink industry trends research report that inventory management is front and centre,” said Simon.

“The arrival of AI technology has enabled this. It’s a huge opportunity, but with it those who don’t adopt quickly may find themselves left behind.

“Community expectations are quickly changing and more than ever people expect to deal with an efficiently run business. So, businesses must rise to a new challenge.

“We’re excited to be at the forefront of that change and able to offer our customers this new technology.” fishbowlinventory.com

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VOICE BOX OPINIONS FROM ACROSS THE MANUFACTURING INDUSTRY

AML3D on WAM Driving global growth through innovation and strategic expansion. quality parts. This not only accelerates project timelines but also reduces reliance on global supply chains, enhancing national sovereignty in defence manufacturing.

AML3D has always been at the forefront of innovation, driving the adoption of advanced additive manufacturing technology that disrupts traditional methods and unlocks new possibilities. Over the past few years, our pivot toward becoming a leading provider of Wire Additive Manufacturing (WAM®) systems has set the stage for remarkable growth. With the development of our ARCEMY® additive manufacturing systems and proprietary software solutions, WAMSoft® and AMLSoft™, we are transforming how industries approach production and supply chain challenges.

This growth trajectory reached a critical milestone with our successful entry into the US market, underscored by high-profile contracts from the US Navy via BlueForge Alliance. These engagements validate our cutting-edge technology and our strategy of aligning with key partners to address the specific needs of high-value sectors such as defence, maritime, aerospace, oil, gas and energy.

Embracing the power of wire additive manufacturing At its core, AML3D's mission is to harness the potential of wire additive manufacturing to address complex industrial challenges.

Unlike traditional casting and subtractive manufacturing methods, WAM builds parts layer-by-layer from a digitally designed model. This approach minimises material waste, reduces energy consumption, and allows for faster production cycles — all while achieving superior strength and durability in the final product.

Our proprietary ARCEMY systems represent the culmination of years of innovation and refinement. These machines integrate seamlessly with our advanced WAMSoft and AMLSoft platforms, enabling precise, repeatable, and scalable manufacturing processes. Together, these technologies empower manufacturers to deliver parts more efficiently and sustainably, addressing critical needs across sectors such as defence, aerospace, and oil and gas.

AML3D's contracts with the US Navy, collaborating with BlueForge Alliance, highlighted the versatility and capability of our ARCEMY systems to meet the defence sector's exacting standards.

The trust placed in AML3D by one of the world's most elite customers underscores the robustness of our technology and its potential.

Moreover, our technology contributes to the broader sustainability goals embedded within AUKUS. By minimising material waste and energy consumption, AML3D provides a greener alternative to traditional manufacturing processes, aligning with the global push toward net-zero emissions.

This milestone has also been a springboard for further growth. The US Navy's focus on achieving and maintaining operational readiness, reducing lead times, and enhancing supply chain resilience through sovereign capability aligns perfectly with the strengths of our WAM and ARCEMY technology. Importantly, our work in the US encompasses two streams: the manufacture of operating parts to support the production and sustainment of the submarine program and the sale of our ARCEMY systems to the defence and wider contracting supply chain. This second stream is critical as it builds advanced 3D printing and manufacturing capacity using AML3D technology across the broader manufacturing network.

Our presence in the US has also opened doors to broader opportunities, including potential collaborations with other defence and maritime stakeholders.

These relationships will be vital as we continue to scale our operations and contribute to global initiatives such as AUKUS.

Supporting AUKUS and the Submarine Industrial Base The AUKUS agreement underscores the need for technological collaboration and innovation to strengthen the submarine industrial base and enhance regional security. AML3D's Wire Additive Manufacturing process is uniquely positioned to support these objectives.

Submarine component production presents significant challenges due to their complexity, precision, and durability.

Traditional manufacturing methods often lead to extended lead times and supply chain vulnerabilities. Our ARCEMY systems address these issues by enabling near-tosource, on-demand production of high-

AML3D is now developing a market entry playbook based on the strategies and lessons learned from our US experience.

This playbook will guide our efforts as we target the UK and European markets, where we see significant potential in the aerospace, defence, maritime, and oil and gas sectors.

The UK's naval and defence sectors, in particular, are ripe for innovation. With a strong focus on modernising fleets and infrastructure, there is a growing demand for advanced manufacturing solutions that deliver speed, precision, and sustainability.

Similarly, the European Union's emphasis on energy security and sustainability aligns well with the benefits of WAM technology for the oil and gas industry.

As we enter these markets, we will focus on forging strong local partnerships, tailoring our solutions to meet regional requirements, and demonstrating the tangible benefits of adopting ARCEMY systems. Our goal is to replicate our success in the U.S., establishing AML3D as a trusted partner for industries looking to embrace the future of manufacturing.

Looking ahead AML3D's journey is one of continuous evolution and innovation. As we look to the future, we remain committed to our customer-centric approach, innovation and creativity in solving our customers' challenges. By leveraging the power of WAM, we aim to redefine what is possible in manufacturing, delivering faster, greener, and more adaptable solutions to the needs of a changing world.

The opportunities ahead are boundless, and AML3D is ready to meet them with the same drive and determination that have brought us this far. Together with our partners and customers, we are building a future where advanced additive manufacturing is a possibility and a reality. aml3d.com

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TECH NEWS

UNITED KINGDOM: Scientists have found an elusive third form of magnetism Researchers have obtained the first definitive evidence of an elusive third class of magnetism known as altermagnetism. Their findings could revolutionise the design of new high-speed magnetic memory devices and provide the vital piece needed to advance improved superconducting materials. "Until now, we have only recognised two well-established types of magnetism," said study author Oliver Amin, a postdoctoral researcher at the University of Nottingham. “Ferromagnetism, where the magnetic moments can be envisioned like small compass needles on an atomic scale, all align in the same direction. Conversely, antiferromagnetism sees neighbouring magnetic moments point in opposing directions like a chessboard of alternating white and black tiles.” Electron spins within an electric current must align in one of two directions and can orient with or against these magnetic moments to store or transmit information, forming the foundation of magnetic memory devices.

Altermagnetic materials have a structure somewhere in the middle.

In an antiferromagnetic material, each magnetic moment points in the opposite direction of its neighbour. However, each unit is slightly twisted about the adjacent magnetic atom, resulting in specific ferromagnetic-like properties. Altermagnets, therefore, combine the best features of both ferromagnetic and antiferromagnetic materials.

"The advantage of ferromagnets is that we have a straightforward method of reading and writing memory using these up or down domains," study co-author Alfred Dal Din, a doctoral student at the University of Nottingham, said. "But because these materials have net magnetism, that information can also be easily lost by passing a magnet over it." Conversely, antiferromagnetic materials are much harder to manipulate for information storage. However, their net zero magnetism makes information in these materials much more secure and faster to transfer. "Altermagnets possess the speed and resilience of an antiferromagnet, but they also have this important property of ferromagnets called time-reversal symmetry breaking," Dal Din explained.

Nature

Switzerland: SAEKI secures A$10m to revolutionise largescale manufacturing SAEKI is bridging the gap between what engineers can design and what can be manufactured end-to-end as AI accelerates design capabilities. SAEKI's autonomous factories will supercharge industrial productivity in Europe and heavy industry globally. With mounting pressures and rising costs on global supply chains, manufacturing is at a critical juncture. Industries like aerospace, automotive, and construction face long lead times and high costs for large-format components, relying heavily on fragmented supply chains and labourintensive processes. Recently, manufacturing automation business SAEKI announced an A$10m funding round to address these challenges through its innovative approach to digital manufacturing.

Unlike traditional manufacturers who depend on manual processes, SAEKI merges large-scale additive manufacturing with precise CNC

machining in a cohesive production system. This hybrid approach allows the company to deliver precision-engineered components in days instead of weeks, while upholding the highest quality standards through automated inspection processes. Integrating automated quality assurance ensures that every part meets stringent industry standards, facilitating quicker delivery times and enhanced cost efficiency for large-format components. SAEKI also launched its instant quoting platform, allowing customers to upload designs, configure requirements, and receive immediate pricing for precisionengineered parts. SAEKI has cut down the procurement cycle from days to minutes by removing traditional quoting bottlenecks.

“There's a growing divide between what we can design and what we can actually build,” said Andrea Perissinotto, co-founder and CEO of SAEKI. “While engineers can now leverage AI to create hundreds of optimised designs, traditional manufacturing simply can't deliver these components in a cost-effective manner. Automating the entire process, from quoting to final inspection, will enable these advanced designs to be produced at scale. Our mission at SAEKI is to make manufacturing faster, more efficient, and more reliable. By integrating additive manufacturing with CNC machining and quality assurance, we provide industries with the tools to innovate without constraints. This isn't just about making parts; it's about reshaping how industries approach production. This is a pivotal moment for European manufacturing as we set out to build a future with fully autonomous factories.”

Stockwood Strategy

USA: Changes to building materials could store carbon dioxide for decades A recent study by Elisabeth Van Roijen and her colleagues indicates that substituting conventional building materials with modified materials capable of storing carbon dioxide could aid the planet in moving closer to achieving net-zero greenhouse gas emissions.

The researchers estimate that replacing traditional building materials with these CO2-sequestering alternatives could capture as much as 16.6±2.8 gigatons of CO2 annually—roughly equivalent to about 50% of the anthropogenic CO2 emissions logged in 2021. Removing carbon dioxide from the atmosphere and reducing emissions is vital for slowing climate collapse. In pursuit of this removal, construction materials could serve as a significant CO2 reservoir due to their widespread use and durability. These researchers estimate the global potential to store carbon in concrete, brick, asphalt, plastic, and wood through changes like mixing carbon aggregates in concrete or utilising bio-based materials in bricks. They note that the carbon-storing potential of these modifications is more sensitive to the amount of material used (cement aggregates store relatively little carbon, yet cement is used everywhere) than to the quantity of carbon stored per unit mass of the building material. One challenge is that builders are reluctant to use new structural materials, fearing liability if they fail. Other challenges include finding enough carbonsequestering minerals for these materials and establishing a rigorously monitored supply chain.

Science

USA: Hydraulex secures Titomic D523 cold spray system for advanced repairs Hydraulex has adopted Titomic’s portable D523 cold spray system to revolutionise its maintenance and repair operations. The company is a subsidiary of BBB Industries and a leader in hydraulic component remanufacturing. Cold spray technology is a breakthrough in industrial maintenance. It uses kinetic energy to deposit dense layers of metal without the need for heat, avoiding cracking, warping, and other thermal damage. This capability allows for high-quality repairs,

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TECH HEADING NEWS sufficiently high temperatures to guide recyclers on destroying bisFASIs during metal recovery.

CSIRO

NORWAY, AUSTRALIA: Hyperspectral data collection and analysis, now all at once

such as applying nickel coatings to cast iron parts, making cold spray a game-changer in the Maintenance, Repair, and Operations (MRO) industries. Based in Michigan, USA, Hydraulex will use the D523 to restore critical components such as cylinders, gear pumps, orbital motors, and servo valves. This will ensure precise, costeffective repairs and extend the lifespan of these vital parts.

Hydraulex joins a growing list of global leaders harnessing cold spray technology, including NAVSEA (U.S. Navy), Rolls-Royce, and Airbus.

These organisations rely on the technology to remediate corrosion, restore part geometries, and enhance durability across sectors like aerospace, marine, and defence. Further, the technology is also used by leading aerospace and defence companies in additive manufacturing, where cold spray is used to make large parts at speed from metals such as titanium and Inconel. Hydraulex’s adoption of the D523 marks a significant step in the industry-wide shift towards emerging technologies that offer new capabilities unmatched by traditional repair or manufacturing methods. As cold spray technology gains wider acceptance, it empowers companies to enhance their competitiveness by facilitating advanced repairs, extending component lifespans, and reducing costs and waste.

Precedence Research

AUSTRALIA: Taking the ‘forever’ out of ‘forever chemicals’ Australian and US scientists have identified a new type of PFAS known as bis-FASIs (short for bis-perfluoroalkyl sulfonimides) in lithium-ion batteries and the environment. Bis-FASIs have since been detected in soils and waters worldwide. They are toxic – just one drop in an Olympic-size swimming pool can harm the nervous system of animals. Scientists don’t know much about possible effects on humans yet. Australia alone produces more than 3,000 tonnes of lithium-ion battery waste a year. Managing this waste is a technical, economic and social challenge. Opportunities exist for recycling and creating a circular economy for batteries. But they come with risk.

Lithium-ion batteries contain manufactured chemicals such as PFAS or per- and poly-fluoroalkyl substances. The chemicals carry the lithium – along with electricity – through the battery. They can linger for decades and likely longer if released into the environment. This is why they’ve been dubbed “forever chemicals. To help, CSIRO has applied the science of quantum mechanics and solved the problem on a computer without ever going into the lab. The computer can accurately simulate the behaviour of any molecules, including bisFASIs. CSIRO found that at 600°C, bis-FASI molecules separate into smaller fragments. However, these fragments are still PFAS chemicals and could be more harmful than their parent chemicals.

Breaking ground for mining and more industries, a European collaboration has developed integrated hardware and software that enables simultaneous hyperspectral data collection and analysis.

This will transform research for anyone using hyperspectral imaging and data, drones, or remote sensing technologies – with instant processing and analysis done as data is collected. The collaborators are HySpex by NEO (Norsk Elektro Optik), NORCE Norwegian Research Centre, ReSe Applications LLC, and Prediktera AB. Each collaborator has incrementally innovated their IP, achieving an architectural innovation that will benefit many industries.

Imagine a drone collecting hyperspectral data at 500MB per second while, in real time, HySpex’s integrated system instantly and accurately generates surface models, geo-references hyperspectral data, performs atmospheric corrections, runs application-specific analyses (mineral maps), and visualises everything in 3D on the ground station as a mesh. Dr Cedric Chaminade, Technical Director of Raymax Applications, which distributes HySpex in Australasia, believes that eliminating rasterisation and unnecessary overheads with data post-processing will provide a huge bonus for end-users.

“This major development in integration creates a turnkey solution that delivers accurate results instantly,” says Dr Chaminade.

“Anyone using this integrated system would benefit from the highest data quality captured by HySpex hyperspectral imaging systems and from the way it democratises remote sensing by combining hyperspectral imaging, direct geo-referencing and data analysis – all in real-time and in flight.”

HySpex sees the potential as virtually limitless and identifies most obvious applications as: •

Agriculture: Accurate monitoring and management of crops.

•

Forestry: Quick detection of forest health issues or damage.

•

Environmental modeling: Real-time tracking of pollution levels or climate changes.

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Defence: Swift situational awareness and decision-making.

The HySpex team is grateful to its partners in the m4mining group’s Horizon Europe project and to the European Commission for funding m4mining. This group aims to improve material characterisation during exploration, extraction, re-mining, and environmental impact monitoring through real-time mineral classification via UAV, which gives decision-makers seamless 3D visualisation. Norsk Elektro Optikk or NEO was established in 1985 as a privately owned research company on electro-optics. NEO’s hyperspectral imaging activities started in 1995 with the Hyperspectral Imager for Small Satellites project for the European Space Agency. HySpex is now an industry leader in airborne and ground-based hyperspectral imaging, and its sensors are renowned for stability, flexibility and data quality.

Raymax

Consequently, the absence of bis-FASIs in stack exhaust is insufficient to deem the process safe. Higher temperatures of 1,000°C and above are needed to break down bis-FASIs into harmless products.

This is likely much higher than current temperatures, although that varies between facilities. Pyrometallurgy is the most common technique for recycling lithium-ion batteries. This involves incinerating the batteries to recover the metals. Bis-FASIs are incinerated at the same time. So, scientists have built an innovative model that uses

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PRODUCT NEWS

Benchtop Ioniser New 230 Volt Varistat Benchtop Ioniser removes static at a distance.

The award-winning EXAIR Varistat® Benchtop Ioniser is a powerful fan-driven static eliminator engineered to neutralise static charges on surfaces in demanding industrial environments. This ioniser delivers a consistent stream of ionised airflow, eliminating static and particulates without needing compressed air. The Varistat is now available in 230 volts to meet the needs of industrial locations.

Easily mounted on benchtops or machines, this static eliminator is manually adjustable and perfect for processes needing comprehensive coverage.

The new 230-volt Varistat sets itself apart from other fan-driven static eliminators by offering highly adjustable features and allowing for versatility. Features like selectable voltage 115VAC/230VAC, variable fan speed, and adjustable polarity make the Varistat a comprehensive solution for eliminating static in various processes and facilities. Once plugged in, the Varistat provides rapid static decay capable of reducing 1000V to 100V in 0.8 seconds.

This product features two replaceable ion emitter points and two 30 PPI foam filters to ensure optimal performance over extended periods and LED lights to signify proper

function. Available from Compressed Air Australia, the Varistat is part of an extensive line of EXAIR static-eliminating UL-listed and CE-compliant products. Products like the Intellistat Ion Air Gun, the Gen4 Super

Ion Air Knife, and the Gen4 Ionising Bar offer a wide range of static solutions and can combat static in various manufacturing processes. caasafety.com.au

Mitutoyo QuantuMike The unique updated QuantuMike micrometer from Mitutoyo with an IP65 protection rating.

Utilising a unique processing technology, the QuantuMike features a wider thread pitch. This enables the spindle to move at 2.0mm per rotation—four times faster than typical micrometres. This allows quick and efficient measurements, making it ideal for tasks requiring multiple dimension checks.

The QuantuMike offers a maximum permissible error (Jmpe) of just ±1µm, ensuring it meets the requirements of high-precision workpieces. With an IP65 protection rating, this micrometer is waterand dust-resistant, capable of withstanding tough environments where exposure to coolant and debris is common. The ratchet thimble mechanism ensures stable, one-handed operation, providing tactile feedback through ratcheting sounds to confirm secure measurements. The speeder ratchet facilitates rapid spindle feed, enhancing efficiency. An approach speed warning function helps prevent damage from excessive speed, with a flashing display to alert users. Calibration management is made easier with warning alerts for upcoming calibration dates, ensuring your device remains accurate

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and reliable. The display is more extensive and easier to read from any angle, featuring clear measurement values and icons. Larger buttons enhance usability, and key operations can be customised for a more intuitive user experience.

Seamlessly manage and configure your Digimatic gauges with bidirectional serial communication. This feature allows for easy setup and monitoring of Digimatic gauges directly from your PC, enabling precise and efficient management. Apply consistent settings across multiple gauges simultaneously, saving time and ensuring uniformity across your operations.

Benefits •

•

The Mitutoyo QuantuMike micrometer offers rapid and precise measurements. Its unique wider thread pitch moves the spindle 2.0mm per rotation, 60% faster than standard micrometres.

It features exceptional accuracy with a ±1µm permissible error, an IP65 protection rating, and a user-friendly design with enhanced display and customisable settings, making it ideal for demanding high-precision applications.

mtiqualos.com.au

PRODUCT NEWS

Ximea xiX-XL Industrial PCIe cameras for system integration in assembly lines.

The xiX-XL camera series from Ximea features high-quality Sony sensors integrated into a design specifically developed for Embedded Vision and multicamera setups. The PCIe interface used for interconnection allows users to fully exploit the sensors’ speed and synchronisation potential.

Designed for applications such as aerial imaging, security, broadcasting, machine vision, quality inspection, surveillance, and more, these powerhouse cameras deliver unmatched performance while maintaining minimal size, weight, and power (SWaP) requirements. They ensure exceptional imaging capabilities across diverse scenarios.

The xiX camera series offers a remarkable bandwidth of 32Gbit/s using a high-speed PCI Express Gen3 x4 lane interface. It allows the integration of the newest generation of large-format Sony sensors, like IMX455, IMX461, and IMX411, with up to 6fps @ 151Mpx, 66.7mm diagonal, or down to 18fps @ 61Mpx. The cameras reach the full potential of the sensor specifications with the smallest sensor-to-package ratio and achieve a quantum efficiency of 90%.

The cameras offer up to 60x47mm optical format and a 16-bit A/D conversion.

An innovative housing concept with a detachable sensor head optimises heat dissipation to improve image quality and simplify integration into tight spaces.

Flex cabling allows the sensor head to be detached from the body, and optical cables up to 100m in length can be

used. Synchronisation is achievable via programmable opto-isolated input and output, and the cameras are compatible with Windows, macOS, Linux, ARM and NVIDIA Jetson modules. scitech.com.au

Guill extrusion tool Corrugated tube crossheads and dies by Guill.

Guill Tool, the global leader in extrusion tooling, offers its patent-pending Series 400 extrusion tool. It’s adaptable to a wide variety of corrugated equipment and moulds, and the Series offers a host of benefits for OEMs, automotive, and medical applications.

The unique tooling includes a multi-port spiral flow design that provides a balanced compound distribution without weld lines to the corrugator. Eliminating weld lines significantly increases the finished product’s overall strength.

The 420, 423, 432, and 434 models are offered. The 400 Series features a Spiderless Inline, fixed centre or adjustable, built-in cartridge heaters, adjustable gum space, low inventory, an expandable to multi-layer heated core pin, and a onepiece body/flow diverter.

Since there are no spider lines, there’s room for more air and no cold legs. Most products should be run fixed. Users can change only one component, and it becomes fully adjustable. The cartridge heaters offer even

heat for better flow and ensure there aren’t any cold spots.

More control of product size is achieved with adjustable gum space, which results in low inventory, no burning or stagnation, and quick colour change. Since it’s expandable to multi-layer, the crossheads run a variety of products. Lastly, the benefits of the heated core pin and one-piece body/flow diverter

are better temperature control and easy cleaning-quick changer. guill.com

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AMW 2025 PREVIEW

Showcasing the latest in Advanced Manufacturing Technologies, Australian Manufacturing Week at Melbourne’s MCEC. AMTIL aims for Australian Manufacturing Week (AMW) to be more than just an exhibition. It will act as the centrepiece of a week-long celebration of manufacturing in Australia. There are many reasons to visit AMW at Melbourne’s biggest tradeshow venue, the MCEC, on the south side of the Yarra River.

• Witness and be a part of technological evolution.

• Experience innovative technologies and the very latest machinery.

• Meet and network with the innovators and trendsetting individuals who spearhead this technological revolution.

• Interact with peers and share ideas.

• Gain first-hand exposure to the companies at the forefront of technological excellence.

• See all the key industry brands all in one place at the same time. Everything under one roof.

“Our Future Solutions sessions will explore the crucial aspects of manufacturing in Australia,” said AMTIL CEO Lorraine Maxwell. “Our AMW2025 Exhibitors will showcase the invaluable products and services that power our industry.

Don’t miss out on what promises to be an incredible week full of opportunities and innovation!”

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AMW 2025 PREVIEW

Registration is now open.

The biggest precision engineering manufacturing show in Australia.

AMW2025 will be held at the Melbourne Convention and Exhibition Centre (MCEC) from Tuesday, May 6, to Friday, May 9, 2025. Organised and run by the Australian Manufacturing Technology Institute Limited (AMTIL), it will feature over 400 organisations taking stands to showcase the latest manufacturing technologies, processes, and support services.

The event, which will occupy 80% of the MCEC, will cover every aspect of manufacturing technology, from the largest machine tools to the smallest precision cutting tools. It will also include state-of-the-art support systems, software and accessories, and the myriad services essential to any manufacturing operation.

One of the many highlights of AMW shows is the Future Solutions Speaker Program, which begins on the first day of AMW2025. The various sessions have been hand-picked to cater to the industry's varied needs to tackle challenges and stay abreast of the latest trends.

AMW2025 will showcase a broader range of technologies essential to the modern manufacturing industry than ever before, seen under one roof at an Australian exhibition. To assist visitors in navigating this diverse array of exhibits, AMW2025 will include dedicated areas focused on various specialised facets of the contemporary manufacturing landscape: • Australian Manufacturer’s Pavilion • Additive Manufacturing • Manufacturing Solutions • Machine Tools • Robotics & Automation • Weld & Air Solutions This is the ONE event showcasing the latest innovations, technologies, and equipment in the advanced manufacturing sector. Explore new opportunities, meet industry leaders, and network with technology experts, all under ONE roof at ONE show.

With so much on display at such a significant event, the challenge for AMW visitors is to take in everything available. Fortunately, help is available; AMW’s organisers have collaborated with event management software specialists Map Your Show to create online tools to assist you in planning your visit. There will also be an AMW App to help you navigate the venue. More details can be found on the AMW2025 website, allowing you to chart your movements at AMW right now “I think it’s safe to say that every aspect of manufacturing today will be on display at AMW 2025,” adds Kim Banks, Exhibition Director at AMTIL. “There will be something for everyone involved in manufacturing.

Just ensure you set aside enough time to see it all.” Be sure to visit Australian Manufacturing Week in Melbourne from 6 - 9 May 2025. This show is going to be massive!

ATTENDANCE IS FREE AND REGISTRATION IS REQUIRED. Learn more and register today at australianmanufacturingweek.com.au

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AMW 2025 PREVIEW

Like a Bosch Manufacturing Solutions #LikeABosch: Australia's unseen manufacturing engine.

A misconception seems to persist in Australia that Bosch’s manufacturing presence in the country ceased with the departure of automotive production. Yet, operating behind-the-scenes within the heart of Victoria, a division quietly revolutionises the nation's manufacturing landscape: Bosch Australia Manufacturing Solutions (BAMS).

For seven decades, BAMS operated as a “well-kept secret,” playing a pivotal role in the success of Bosch’s operations in Oceania. In 2013, it underwent a transformational expansion to serve external clients, offering expertise from Robotics & Automation to Manufacturingas-a-Service, Manufacturing Consulting, and Equipment Servicing.

This shift was solidified by a $17 million investment in a state-of-theart automation centre in Clayton, housing over 100 engineers who develop custom production solutions.

BAMS has since empowered hundreds of Australian businesses across diverse industries, from emerging startups to established manufacturers, to address their unique challenges. Take RayGen, a solar tech pioneer, for example. They turned to BAMS to manufacture high-precision heliostats, deployable in remote and harsh environments. Within 15 months, BAMS delivered a portable,

bespoke production line capable of producing 300 heliostats daily, assembling complex units with remarkable precision – a feat achieved in roughly the time it takes to brew a cup of coffee.

Another striking example is Bodd, a Melbourne tech firm recognised for its ultra-high fidelity body scanner concept. With no manufacturing facilities or capabilities, Bodd partnered with BAMS to fabricate the hardware units applicable in the apparel industry and potentially expanded to health, pharmacy, and wellness.

At AMW 2025, BAMS will showcase its full range of capabilities.

A highlight will be a sneak peek into the RayGen heliostat production system and Bodd’s interactive 3D body scanner. FerRobotics, in which Bosch holds a 50% stake, will also demonstrate their cuttingedge technologies. Consulting and service experts will be available to chat with attendees about Industry 4.0, Operational Excellence, or predictive maintenance. This event will provide insight into how BAMS is shaping Australia’s manufacturing future, revealing a side of Bosch beyond its familiar consumer image.

Bosch Australia Manufacturing Solutions Stand RA340 boschmanufacturing.au

RJS Tech Group Bringing expertise across precision tooling, industrial machinery, advanced coatings, and manufacturing solutions.

RJS Tech Group will present a cutting-edge showcase featuring PPTools, NanoTech, Rogers Industries, and Whitelaw Engineering Machinery. This unified stand will highlight how Australian-made innovations are pushing the boundaries of efficiency, durability, and performance in modern manufacturing.

(Physical Vapor Deposition) coating technology, developed using the PLATIT PLi411 Plus—the only one of its kind in the southern hemisphere. This innovative process significantly enhances tool hardness, wear resistance, and heat tolerance, ensuring extended tool life and higher machining efficiency.

PPTools will demonstrate the art of precision tool manufacturing with its Walter G200 – a state-of-the-art 5-axis CNC grinding machine. Visitors will witness firsthand how this technology enables the production of highly accurate, custom-designed rotary cutting tools, essential for woodworking, metalworking, and composite machining.

Rogers Industries, leaders in plastic injection moulding and aluminium die casting, will showcase their capabilities in custom manufacturing solutions. From complex plastic components to high-precision aluminium castings, Rogers Industries serves a wide range of industries, including automotive, mining, and construction.

Whitelaw Engineering Machinery will present a diverse range of industrial lathes, the Meltio system, and other high-performance industrial equipment. The Meltio system, a breakthrough in hybrid additive manufacturing, showcases the future of metal 3D printing, enabling manufacturers to build and repair metal components with unparalleled precision. NanoTech will highlight its world-class PVD

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With live demonstrations, expert insights, and interactive displays, the RJS Tech Group stand at AMW will be the ultimate destination for manufacturers seeking premium Australian-made solutions in precision tooling, industrial machinery, advanced coatings, and manufacturing technologies.

RJS Tech Stand MP140 rjstechgroup.com.au

AMW 2025 PREVIEW

Next-gen tooling with Romheld Automation AMW visitors getting unprecedented access to some of the most advanced manufacturing technology on the market.

With a bigger lineup than ever, the Romheld booth will be packed with solutions designed to ensure operational efficiency, precision, and automation.

The Hainbuch Centrotex system is set to change how manufacturers handle chuck changeovers. The Centrotex takes your changeover times from the usual 30 minutes down to an impressive one minute (CentrotexS) to five minutes, (Centrotex M) without requiring any clocking and giving an ultra-precise <0.003mm repeatability, giving your production less downtime and greater flexibility. Offering axial locking and maintaining a through bore, the Centrotex system works across multiple machines and supports various chucks and mandrels, including those from other manufacturers. The biggest draw of the Centrotex is its ability to streamline changeovers, reducing economic batch sizes and making smaller batch production more viable than ever.

Along with the Centrotex, Romheld are thrilled to offer access to the entire Hainbuch Automated Change (AC) Line. An innovative line that allows auto change-over of clamp heads, chucks, mandrels and 3-jaw chucks, giving you unprecedented access to lights out machining. This technology keeps production running 24/7 without operator intervention, boosting efficiency and unlocking new possibilities for high-mix, low-volume manufacturing.

The Hainbuch AC line eliminates one of the biggest barriers to fully automated machining by streamlining the changeover process.

This allows businesses to increase productivity without increasing labour costs.

And that’s just the beginning. Romheld is bringing a wide range of solutions to AMW designed to transform the way you work. This is your chance to see premium machining technology up close, talk to their experts, and discover how automation and precision engineering can take your production to the next level.

The future of production is here, and Romheld is giving you exclusive access to it at AMW. Romheld Stand RA425 romheld.com.au

Salvagnini arrivals Embracing the future: the new P2-2120.G4 is coming to Australia!

The Salvagnini P2-2120.G4, exhibited for the first time in Australia at AMW, is one of the most successful panel benders! With its productivity, flexibility, precision, high technological content, reduced energy consumption and a compact layout, it is clear why it is in such demand.

The P2-2120 Salvagnini displayed in Melbourne features all the standard attributes of Generation 4 panel benders. It bends sheet metal ranging from 0.4 to 3.2mm in thickness and up to 2180mm in length. The maximum bending height is 203mm, irrespective of the sheet metal's thickness and length. It effectively combines productivity—with automatic bending and handling cycles averaging 17 bends per minute—and flexibility, due to its universal bending tools. The P2 eliminates the need for re-tooling, as the upper and lower blades, counterblade, and blankholder are universal tools that accommodate various thicknesses and materials. The ABA automatic blankholder adjusts tool length in-cycle, minimising machine downtime. The CLA auxiliary blades, which are modular in length, facilitate the creation of upward or downward tabs or bends shorter than the full sheet length. Additionally, the CLA/SIM option allows for automatic setup, generating sequences of different lengths in masked time. The RSU option, fitted on the P2 exhibited in Melbourne, includes a tool for scoring plastic film, shielding delicate materials like stainless steel and simplifying removal in areas designated for subsequent welding or assembly operations.

The P2-2120.G4 ensures zero-waste production by autonomously adapting to changes in the mechanical and geometrical properties of the sheet metal being machined, as well as to the surrounding environment. Its advanced sensors measure the actual thickness and effective size of the blank, detecting deformations caused by

temperature fluctuations. With MAC3.0, it adjusts to the material being machined by measuring the tensile strength in real-time: if the mechanical characteristics are within ±25% of the reference value, the compensation is fully automatic as the P2 recalculates the required force for the correct bends. If the variation exceeds ±25%, MAC3.0 can easily and intuitively define new materials.

The P2-2120.G4 on display at AMW 2025 is just one of the 15 panel bender models in the Salvagnini portfolio, each differing in maximum bending length, maximum bending height, and automation features. Having installed over 4,000 machines across 85 countries, Salvagnini supports all its customers with a comprehensive feasibility study to select the most suitable model and customise the configuration to best meet their specific production needs.

Salvagnini Stand MT601 salvagninigroup.com

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Okuma Australia Showcasing the future of manufacturing at AMW2025, Okuma present cutting-edge CNC lathes, machining centres, multitasking machines, automation solutions, and IoT connectivity options through the Okuma Connect Plan.

As full sales, service, and support subsidiaries of Okuma Corporation, a world-leading single-source builder of machines and controllers, Okuma Australia and New Zealand specialise in the sales and servicing of highly efficient Okuma CNC machine tools, factory automation, and comprehensive support services. Both subsidiaries are wholly owned by Okuma Corporation in Japan.

We are committed to delivering premier “full service” distribution and lifetime support for Okuma CNC machines and computer numerically controlled (CNC) systems, equipping our customers with a complete suite of engineering capabilities.

With a team of experienced engineers, Okuma Australia and New Zealand ensure timely and successful delivery of solutions tailored to each customer’s needs. Okuma’s presence in Australia and New Zealand dates back to the mid-1970s, making our machines some of the most trusted in the market. Visit us at Stand Number MT650 and witness first-hand Okuma machines actively cutting metal, probing and our new OSP-P500 controller!

Our knowledgeable specialists will demonstrate the impressive capabilities of the Okuma machines, including the new Okuma OSP-P500 controller, Okuma Connect Plan, the innovative OSP Suite, and our 5-axis Auto Tuning systems.

At the heart of our exhibit will be the acclaimed Okuma Multus U4000—an advanced multitasking turning centre featuring twin spindles and a single turret with a 0.001-degree indexable B-axis.

It boasts 1500mm between the noses and an 80-position tool magazine for the milling turret. The all-new OSP Suite enhances onboard management and integrates with Okuma’s award-winning machining navigation system, along with capabilities in hobbing, skiving, variable spindle speed control, collision avoidance, thermal stability, and precision control increments.

We will also showcase the ARMROID—a game-changing automation solution that includes a built-in robot packaged within the Okuma LB3000EXII. This innovative system streamlines part loading and unloading, chatter suppression, chip removal, and inmachine cleaning, ensuring your Okuma machine operates at its highest efficiency at all times.

In addition, our next-generation, 5-axis vertical machining centre model, Genos M560V-5AX, will be on display. Specifically designed to manufacture high-precision parts and deliver impressive metal removal rates in a compact design, it features a solid doublecolumn structure, full 5-axis simultaneous control, and thermal stability performance. Its hypoid gear drive allows for exceptional accuracy, rigidity, and table rotation speed, producing outstanding surface finishes and metal removal rates.

Another highlight of our exhibit will be the MB-5000HII—a highspeed, thermally stable horizontal machining centre designed to optimise productivity and minimise cycle time. This machine boasts quick acceleration, rapid tool changes, and high power to enhance efficiency and reduce costs.

All the machines on our stand will be connected via the Okuma Connect Plan. This software-based system collects machine tool data and provides detailed insights to fine-tune processes and boost productivity. Don’t miss the opportunity to experience the full capabilities of Okuma’s cutting-edge machines and automation solutions. Visit us at AMW2025 and discover the future of manufacturing with Okuma.

For more information: 1300 1 OKUMA. Okuma Australia Stand MT650 okumaaustralia.com.au

Parken range of drill and lining machines at AMW Jack Thompson Engineering (JTE) is a 100% Australian-owned company that provides bespoke small to large-scale engineering solutions.

Our 3,000sqm workshop is in Hastings, Victoria, with small CNC precision to heavy CNC and manual machining and fabrication capabilities that accommodate over 12MT in machine length and over 100T in weight. Our second precision CNC machine shop is in Wodonga, catering for our regional clients and machine production.

JTE is a true ‘One Stop Shop’ specialising in large to small complete asset refurbishment, including assembly and testing. We also specialise in the manufacturing of production-type products for OEMs. In addition to our workshop capabilities, in 2022, JTE acquired the Parken range of Drill and Lining machines. The proudly Australian-made Parken Drill and Lining Machines have been manufactured for over 85 years and provide high-quality industrial machines to the Australian market. We are proudly Australianowned and operated with a reliable ongoing local support network.

We also have opportunities for international export.

Jack Thompson Engineering Stand MP180 jte.com.au

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AMW 2025 PREVIEW

ePOL Why ePol stands out: Australia’s leading online plastic supplier.

If you've ever been caught in the frustrating loop of waiting for quotes, checking on stock, or dealing with delayed deliveries, you know how important it is to have a reliable supplier. At Engineering Plastics Online (ePol), we’ve taken all those pain points and turned them into opportunities to serve you better. We’re not your typical plastic supplier—and that’s precisely the point.

From transparent, real-time stock updates to a super-easy ordering process, we’ve designed our online platform to meet the needs of today’s fast-moving Australian manufacturing industry. Let’s explore why ePol is the go-to choice for anyone needing highquality engineering plastics, whether you run a big operation or a small custom shop. For starters, we stock only the highest-quality engineering plastics, including sheets and rods designed for various applications. Our range is broad enough to suit all types of businesses, from large-scale manufacturers to niche, custom engineering shops. But it’s not just about the variety; it’s about ensuring that our stock is live and available 24/7. You won't have to wonder if that vital material will be available when you need it. With ePol, you can see exactly what's in stock, place your order, and get back to focusing on what you do best—running your business.

Live stock availability We know how frustrating it can be to hope for a delivery only to find out the product is out of stock. That’s why ePol has integrated realtime stock updates right into our online system. Need a specific

plastic? Jump online, check our live stock levels, and order with confidence, knowing your materials are ready and waiting. It’s one less thing to stress about, and we reckon that’s a win.

Since launching in 2016, ePol has been dedicated to supporting the evolving needs of Australia’s manufacturing industry. We recognised early on that the traditional methods of plastic procurement weren’t keeping up with the demand for speed, reliability, and convenience.

That’s why we built our system with the future in mind—ensuring our customers have everything they need to grow their businesses.

We're constantly improving our service by continuing to listen to our customers and innovate with cutting-edge technology. From expanding our product range to refining our logistics, everything we do is aimed at helping you succeed.

In a nutshell, ePol offers a seamless, customer-first approach to buying engineering plastics online. Our cutting-edge platform, competitive pricing, reliable logistics, and hands-on support mean you can remember the headaches that come with traditional suppliers. We're all about helping you run your business smoother, faster, and smarter—and we reckon once you give us a go, you won’t want to shop anywhere else.

Engineering Plastic Online (ePOL) Stand MT282 epol.net.au

Mecca Electronics Mecca Electronics specialises in OEM (Original Equipment Manufacturer) and ODM (Original Design Manufacturer) services and offers a wide range of electronic manufacturing capabilities.

Founded in 1993, Mecca Electronics is a leading EMS (Electronic Manufacturing Services) provider headquartered in Hong Kong, with a production facility in Dongguan, China. Over the past three decades, Mecca Electronics has established itself as a trusted partner for businesses of all sizes, offering comprehensive and competitive electronic manufacturing solutions.

PCBA (Printed Circuit Board Assembly): We ensure high-quality PCBAs for various applications from design to assembly.

Electronics Box Build: We offer turnkey solutions, managing the entire process from design to final assembly.

Plastic Injection & Metal Stamping: We provide high-quality plastic and metal parts for various electronic products.

Industrial Electronics: Our expertise spans across power supplies, telecommunication products, and industrial electronics.

Consumer Electronics: We manufacture a range of consumer electronics, including audio products and portable devices.

Healthcare & Medical Products: Our products cater to the healthcare industry, ensuring compliance with stringent quality standards.

Automotive Electronics: We produce automotive electronics, including lighting modules and control systems.

Fire Alarms & Emergency Lightings: Our products ensure safety and reliability in emergency situations.

Wireless Modules & Sensors: We develop advanced wireless modules and sensors for various applications.

Our commitment to quality Mecca Electronics is committed to delivering the highest quality products and services. We are certified with ISO 9001, ISO

14001, ISO 13485, and IATF 16949 from BSI, ensuring that our manufacturing processes meet international standards. Our local expertise and resources in key regions enable us to provide end-toend support, from design for manufacturing to electromechanical sub-assemblies.

With a strong presence in key markets such as Japan, Europe, and the USA, Mecca Electronics has built long-term partnerships with our customers. Our international mindset and deep understanding of each customer's unique requirements and expectations allow us to deliver tailored solutions that meet their needs.

Our mission is to offer comprehensive, cost-competitive services with superb quality and excellent customer support. We believe in growing with our business partners, ensuring a win-win relationship and fostering mutual success.

Mecca Electronics Stand MS520 mecca.com.hk

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AMW 2025 PREVIEW

RUGGED TABS The evolution and impact of rugged tablets in industrial applications.

In today's fast-paced and demanding industrial landscape, the need for reliable technological solutions has never been more critical. RUGGED TABS has established itself as a long-standing supplier of high-quality industrial computer tablets, handheld barcode scanners, and touchscreen panel PCs. Our products are designed specifically for environments where durability, efficiency, and performance are non-negotiable.

From manufacturing floors to logistics centres, our rugged tablets and devices deliver seamless operation under challenging conditions.

Built to withstand drops, extreme temperatures, and exposure to moisture and dust, our products meet the rigorous demands of industries such as construction, warehousing, healthcare, and field service. Our specialty is the fitting out of warehouse forklifts.

Our tablets enable workers to access vital information on the go, enhancing productivity and improving data collection accuracy.

The handheld barcode scanners ensure swift and efficient inventory management, reducing human error and facilitating smooth operations. Meanwhile, the touch-screen panel PCs serve as central command hubs, allowing for real-time monitoring and control in various industrial processes.

RUGGED TABS understands that each industry has unique challenges, which is why we focus on providing tailored solutions that effectively address these needs. Whether it's a tablet that integrates with existing systems or a barcode scanner that supports specialised software applications, our commitment to innovation and customer satisfaction drives us to enhance our product offerings continuously. As we look toward the future, RUGGED

TABS remains dedicated to advancing the capabilities of industrial technology. With an unwavering focus on quality and service, we are proud to support the industries that keep our economy moving. Our products are not just tools; they are critical elements that empower businesses to thrive in an ever-evolving technological landscape.

In conclusion, as industries progress and adapt to new challenges, RUGGED TABS will be at the forefront, providing the rugged yet reliable solutions that modern businesses require. We invite you to experience our innovative products and discover how we can help you elevate your operations to new heights.

RUGGED TAB Stand MS126 ruggedtabs.co.nz

FICEP Gemini LASER FICEP will introduce the new Gemini LASER - a groundbreaking evolution in plate processing technology.

Gemini LASER is the ultimate plate processor crafted for fabricators and manufacturers of all sizes. Designed to accommodate everything from light to heavy plates, the Gemini LASER excels at marking, milling, drilling, tapping, and beveling with unmatched precision and speed, all while maintaining a minimal footprint that lowers both capital investment and overall part costs.

This state-of-the-art machine now boasts an innovative laser cutting unit that sets a new standard in the industry. This cuttingedge laser cutting system redefines performance by integrating a mobile gantry design with advanced laser technology, ensuring maximum productivity during material loading and unloading. The Gemini LASER can process plates ranging from 5mm to 60mm thick and is available with laser sources from 12 kW to 30 kW, providing competitive, high-quality cuts on both mild and stainless steel. Additionally, more powerful laser sources exceeding 30kW are available based on application requirements, enhancing the maximum plate thickness that can be processed. One of its key advantages is the significantly reduced kerf gap, which decreases slag production, resulting in lower cleaning costs, reduced maintenance downtime, and prolonged nozzle life.

An innovative plate-referencing laser automatically rotates nesting programs, eliminating the need to square plates before processing, while cost-effective helical and face milling enhance functionality.

Optional enhancements include a CNC bevel laser head for weld preparation, an automated nozzle-changer with integrated brushing and calibration cycles, patented plate marking, laser marking and layout scribing, and advanced chip vacuum evacuation systems.

Gemini LASER features a robust twin bridge beam box design that ensures minimal deflection during drilling and milling. It is combined with high-precision hardened and ground helical racks on the X, Y, and U axes. Its simple, floor-mounted, compact design maximizes production efficiency even in limited spaces.

In addition to pairing two Geminis - or combining Gemini with Kronos - Gemini LASER can also be integrated with an independent part unloading system that effortlessly manages everything from small components to heavy-duty finished parts, taking automation to the next level!

With a 7,000RPM spindle, automatic tool-changers, integrated plate clamps, and a secondary X-axis that reduces chip-tochip time, it delivers rapid and accurate milling, drilling, tapping, countersinking, and boring.

FICEP SPA Stand MT540 ficepgroup.com

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AMW 2025 PREVIEW

Kraftech Kraftech unveils world-first robotic coping machine with laser and plasma cutting at AMW2025.

Australia’s leading innovator in heavy-duty robotic steel processing is again redefining fabrication. With productivity and precision at our core, Kraftech develops cutting-edge technology that pushes the boundaries of efficiency in the metal fabrication industry.

At AMW2025, we take pride in showcasing our latest breakthroughs, presenting the world’s first robotic coping machine designed for both laser and plasma cutting, alongside our next-generation collaborative beam assembly robot.

X-Calibre™: The Ultimate Fusion of Laser & Plasma The X-Calibre™ isn’t just another beamline- it’s a world first. This revolutionary machine seamlessly integrates laser cutting into a plasma beamline, setting a new global benchmark for precision, speed, and versatility.

Designed as an all-in-one powerhouse, X-Calibre™ offers: • • • •

Laser-cut quality for unmatched precision; Plasma cutting capabilities for beams up to 1200mm; Piercing up to 60mm for heavy-duty applications; Smart scanning technology for real-time positioning and accuracy; • Versatile processing: Layout marking, scribing, including underside scribing four-side processing, hole cutting, coping, slotting, weld preps, mitres and bevels.

From high-speed laser cuts to heavy-duty plasma processing, X-Calibre™ is engineered to handle it all - faster, smarter, and more accurately than ever before.

Collaborative Beam Assembly Robot: The future of structural steel fabrication Say goodbye to tedious manual setups! Our latest collaborative beam assembly robot is a game-changer. It automates layout measurements and part placement, allowing your operators to focus purely on welding. The result? Faster assembly, fewer errors, and greater productivity—all while reducing the physical strain on your team.

Australian innovation, Built for industry At Kraftech, we don’t just build machines- we redefine industry standards. Our locally designed and manufactured solutions are backed by full support, servicing, and training, ensuring your operation runs at peak performance.

Kraftech Australia Stand MT880 kraftech.com.au

Fishbowl Inventory management software solution Fishbowl helps companies scale-up when the going gets big.

Fishbowl is an inventory management solution that provides features and functionality for small to enterprise-sized warehousing and manufacturing businesses. Fishbowl is the #1 inventory management software for QuickBooks and Xero users. Thousands of businesses globally use Fishbowl’s unmatched solutions to track inventory, manage multiple warehouse locations, and master complex manufacturing with one easy-to-use solution.

huge elements. How the system is set up and how staff perceive the need for the solution all play crucial roles in whether the system will succeed.

“Managing inventory involves numerous tasks and components that all need to work in harmony continuingly to produce the desired results,” said Fishbowl APAC Managing Director, Simon Jupe.

“Most businesses start small and with very manual processes, but to take your business to the next level, you really need to have the right tools and the right automation to help you scale appropriately,” he said. “Our software solution provides our clients with granular visibility into their operations, efficiency to streamline and grow, and flexibility to customise today and in the future, all at a fraction of the cost of other ERP systems on the market,” Jupe said.

The latest exciting new addition to Fishbowl’s industry-leading software is Fishbowl AI Insights, helping businesses gain full control of their inventory data. No analyst team needed, just smart insights and instant data access at their fingertips.

When deciding to implement an inventory management system to improve your business's operations, you must consider much more than just functionality. Implementation and onboarding are also

“Getting set up right from the outset is crucial. Our clients are everything to us and our entire awesome team does everything they can to deliver the best setup, service and business solutions around,” Jupe said.

Fishbowl AI Insights gives Fishbowl users access to powerful business data, analytics, and actionable insights on-demand in their chosen format.

Come and talk to the Fishbowl Team at AMW 2025, booth RA431, and learn how Fishbowl, complete with Fishbowl AI Insights, can transform your business’s operational efficiency.

Fishbowl Stand RA431 fishbowlinventory.com.au

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Bystronic Highlighting advancements in laser cutting automation, metal bending technology, and smart factory software solutions.

Bystronic welcomes you to our AMW2025 stand, where we will showcase our state-of-the-art fully automated laser cutting load and unload systems and the world’s leading metal bending technology in action. We will also demonstrate our software solutions for your company’s efficient quotations and smart factory shop floor management. See our machines and technology in operation at our interactive display stand.

After a successful 2024 European launch, the much-awaited Australian launch of Bystronic’s ByLoader Flex at AMW2025, will demonstrate the cost-efficient automation system for loading and unloading your Bystronic laser cutting machines. The simple and fast installation of the ByLoader Flex ensures minimal idle time for your production. We will demonstrate the ‘two for one’ single automation system, as the ByLoader Flex can handle two laser cutting machines at the same time. It’s also a completely safe system, reducing operator exposure and risk. An added highlight of the ByLoader Flex is its free access to the laser shuttle table, so overhead cranes can load the laser cutter machine, if required.

Also on display, the Pressbreak Xpert Pro, provides the world’s most accurate metal bending technology for the highest process speed and flexibility demands. This technology offers consistently high bending quality with maximum repetition accuracy. Its intelligent assistant functions, such as the material curve generator and the Laser Additive Manufacturing (LAMS) angle measuring system, guarantee bending results with the highest precision while requiring minimal operational steps.

The Pressbreak Xpert Pro technology delivers the highest degree of operating convenience and transparent process control, due to our system software BySoft Cell Control Bend user interface.

You can also view the innovative touch screen at our stand and this provides you with all the data required for fast processing individual orders and extensive order lists. The system also offers unique bending jobs’ offline programming for simple data import by the BySoft Cell Control Bend, without interrupting the operating production process. Our Melbourne based specialists will also be demonstrating our BySoft software solutions for metal processing and production. The BySoft Business System is designed to help our customers provide client quotations and our BySoft Marked Factory System software for shop floor management, delivers real time visibility of production orders.

We look forward to seeing you at our stand where you can to discover our interactive exhibits of Swiss laser cutting innovation design and technology. Swiss multinational company, Bystronic has its Australian head office in Melbourne with sales and service centres also in Brisbane, Sydney and Perth. Its Melbourne training centre offers customer training on installation and how to use its machines and technology. On-site training is also offered to customers in every state in which it operates.

Bystronic Stand MT292 bystronic.com

Plex, by Rockwell Automation The future of scalable, secure, and smart manufacturing starts with Plex.

Rockwell Automation, the world’s largest company dedicated to industrial automation and digital transformation, will showcase its Plex cloud-based manufacturing platform at this year’s Australian Manufacturing Week (AMW) in Melbourne from May 6 to 9. Demonstrations will be held at stand MS210 (Manufacturing Solutions Zone). Plex Manufacturing Execution System (MES), integrated with Rockwell's suite, is comprehensive manufacturing software that provides real-time production management and enhances compliance, quality, and efficiency. “Plex is a cloudbased platform that enables future-focussed manufacturers to achieve real-time integration, high levels of availability and flexibility, cybersecurity, and scalability,” says Anthony Wong, vice president of enterprise software sales, Asia Pacific, Rockwell Automation.

“Being cloud-based makes it easier to keep software like Plex updated. New functionality is regularly being added, and because it’s a modular system, it doesn’t take everything else offline to perform an update,” said Wong. Australian and New Zealand companies have used Plex to enhance operational efficiency, with examples including: STM Brands manufactures high-quality, award-winning accessories for tablets, laptops, and phones with a worldwide retail presence and offices in Sydney, San Diego, London, and Kuala Lumpur. As air freight costs began to rise, STM Brands realised its supply chain and spreadsheet-based planning was not accurately keeping up with demand volatility, and this was eating into the company’s margins.

After implementing Plex, STM Brands increased its gross profit margin by 5%, improved its operating margin by 20%, reduced costly air freight by 50%, and decreased its overall freight-tosales ratio by 25% year over year. Importantly, Plex’s Supply Chain •

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Planning (SCP) is integrated into STM’s existing Enterprise Resource Planning (ERP) software, allowing for seamless data transfer.

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Tasti Products Limited, New Zealand, a snack bar and wholefood ball manufacturer. Recognising that their legacy ERP system could no longer support an expanding business, Tasti Products searched for an innovative manufacturing solution that would allow the company to scale in size and improve the speed at which business analytics could be performed. Tasti sought a cloud-based manufacturing solution that could help drive its end-to-end digital transformation.

With the ability to offer world-class food safety and its established presence in the food and beverage industry, Plex provides Tasti Products with a connected plant floor, digital product tracking capabilities, and real-time data to support the company as it continues to grow.

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Miraka, New Zealand, a Mãori owned dairy company and the world’s first dairy processor to be powered by renewable geothermal energy. Miraka is using Plex to enhance the company’s business and operations with a business-wide ERP system.

In real time, Plex seamlessly integrates and manages all of Miraka’s transactions and systems from the farm to the factory to the customer. It will help make the dairy processor more efficient, resilient, agile, and sustainable. Plex is also a modular system, so it can grow and adapt as needs change in the future, allowing companies like Miraka to remain agile and stay ahead of the competition.

Plex, by Rockwell Automation Stand MS210 rockwellautomation.com

AMW 2025 PREVIEW

ASA TeamMate The evolution of machine tool automation: A step forward with Automated Solutions Australia’s latest offering.

As the manufacturing landscape evolves, automation has moved from an optional enhancement to an essential component of efficiency and competitiveness. At the upcoming Australian Manufacturing Week (AMW) trade show, Automated Solutions Australia (ASA) will officially launch its latest advancement in machine tool automation, TeamMate.

The need for precision, productivity, and adaptability drives the demand for automation in machining. Traditional robotic loading systems often have a steep learning curve, requiring extensive programming knowledge and complex integration. TeamMate seeks to challenge this notion, offering an intuitive, highly adaptable solution to streamline operations for manufacturers of all sizes.

What sets TeamMate apart is its emphasis on accessibility and ease of use. Unlike conventional systems, it doesn’t require specialised programming skills or a large working space, making automation more attainable for businesses transitioning towards Industry 4.0.

With an intuitive touchscreen interface, operators can quickly and easily configure setups for new parts, reducing downtime and improving workflow efficiency while never needing to program a robot. TeamMate’s adaptability ensures that it can accommodate a variety of production demands, whether for small batch manufacturing or high-volume output. Its seamless compatibility with leading CNC brands such as Okuma, Haas, DMG Mori, Doosan, and Mazak underscores its versatility in modern machining setups. With capabilities to support turning and milling centres, automation possibilities are endless.

AMW2025 allows industry professionals to engage with the latest innovations shaping manufacturing. Visitors to ASA’s stand will have the chance to see TeamMate in action and gain insights into how it can integrate into their workflows and enhance overall productivity.

The event serves as a meeting point for forward-thinking manufacturers, engineers, and decision-makers looking to explore the next phase of industrial automation. Whether you are taking your first steps into automation or seeking to refine existing processes, AMW provides a space for discussion, discovery, and hands-on experience. Visit us at Booth RA125 to chat with us about adding a new TeamMate to your business.

Automated Solutions Australia invites all attendees to visit their stand at AMW to witness TeamMate in operation and explore its potential impact on the future of machine tool automation.

Automation Solutions Australia Stand RA125 automatedsolutions.com.au

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AMW 2025 PREVIEW

Peddinghaus Peddinghaus produces the toughest steel fabrication technology in the world and is a long-term exhibitor at AMW. The PeddiLaser 6025 laser cutting machine is a high-performance, highly efficient, high-precision machine. This model adopts a split bed and a hydraulic lifting and exchange platform structure.

This model suits industries such as sheet metal processing and mechanical manufacturing.

This machine features a modular bed frame design with separate components for high dynamic motion and high load-bearing. This design ensures the machine's loading capacity when cutting thick plates and its long-term stability.

The PeddiLaser employs a specialised laser cutting head designed with a zero-contact automatic height tracking system. This system enables the cutting head to adjust its height automatically in response to material deviations without affecting cutting performance, enhancing response speed and processing efficiency.

Peddinghaus Stand MT280 peddinghaus.com

Welding Automation Meet your new strategic partner in welding and automation.

Not just your average welding supplier, Welding Automation is your go-to for premium specialty products you can't find just anywhere.

We've established strong partnerships with some of the most prominent players in the industry around the globe so that we can deliver a range of carefully curated, specialty welding products directly to the Australian market.

Maximising the potential of robots Got a welding robot or two? Or are you looking at setting one up? We have a suite of complementary products to help you get maximum performance from your investment. Come and chat with our expert team and see some of our leading products and solutions on display, such as:

Wire wizard wire delivery Essential to any welding robot setup is a well-considered wire delivery system design. As the exclusive Australian partner of Wire Wizard Welding Products, we provide expert solution design services on top of the full range of products. Wire Wizard’s systems are designed to deliver smooth, tangle-free wire performance for a variety of welding applications. Whether you’re upgrading an existing setup or customising a new one, Wire Wizard boasts seamless integration with all major welding brands, and we can help tailor the perfect solution to your needs.

Robotic torch cleaning stations German-designed and made, J.Thielmann robotic torch cleaning stations are unmatched in performance, durability, and reliability.

These machines improve weld quality, reduce robot downtime, and extend the lifespan of equipment. Made to order, each one comes fully ready to integrate into any robot welding setup, and the return on investment is huge in terms of immediate benefits and product lifespan.

SUMIG welding robot peripherals Think torch heads, torch mounts, cable kits, the works. SUMIG solutions are designed to integrate seamlessly into any new or existing

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welding robot setup and maximise the potential of your investment.

These premium-quality peripherals are tailored to meet the specific demands of modern manufacturing, ensuring optimal productivity and reliability. What's more, you can rely on our expertise to design a tailored solution that's perfect for you. Looking for ways to improve and optimise your manual TIG welding operations? We can help with that too:

Inelco grinders With the Ultima-TIG and Neutrix ranges, Inelco Grinders sets the standard for precision, safety and efficiency in the art of tungsten grinding. Patented grinding technology, with a variable angle setting and sealed grinding chamber to protect from hazardous dust exposure, these grinders machines deliver even and consistent results with every use. At Welding Automation we have the full range of machines, plus all available add-ons and genuine replacement parts. We also offer expert servicing and maintenance to keep these machines running their best.

TIG tungsten electrodes Our extensive range of TIG tungsten electrodes is designed to suit diverse welding needs, offering exceptional performance and durability. We offer a full and extensive range of sizes and compositions. For added value, we offer the option of customised packaging that includes your company's branding, plus custom QR codes leading to your website to enhance customer experience and brand recognition.

Why visit us?

At Welding Automation, we prioritise providing solutions that empower your business to succeed. Our team will be available to demonstrate technologies, share insights, and recommend solutions tailored to your specific requirements. We’re dedicated to helping you stay ahead in the ever-evolving manufacturing industry.

Welding Automation Stand WA 246 weldingautomation.com.au

AMW 2025 PREVIEW

Showcasing cutting-edge CNC solutions BJC Machine Tools is set to make its debut at Australian Manufacturing Week 2025.

This may be BJC’s first time exhibiting, but they’re certainly not the new kids on the block. This year’s show marks an exciting milestone in their 13th year of business. With a well-established reputation servicing clients across Australia and New Zealand, BJC Machine Tools is looking forward to introducing their business and showcasing the high-performance CNC and automation solutions they bring to the market.

Led by Boone and Claire Johnston, and Ben Gibbs, the company’s strength lies in its customer service. With their team of service technicians, they’re dedicated to providing a high level of personalised service, advice and support to their clients.

BJC takes pride in delivering not just machines but providing complete solutions—backed by technical expertise, a strong service network, and partnerships that enable clients to push the limits of efficiency and precision. They are exclusive distributors for SMEC Machine Tools, a well-known brand of CNC lathes and milling machines, as well as a leading knowledge base on Samchully work-holding products, automation, and robotic solutions.

At the AMW show, BJC Machine Tools will display some of their newest tech, and most sought-after machining solutions in the industry, including: •

SMEC NS2600 ASY Multitasking Twin-Spindle Lathe: The BJC team knows firsthand the common manufacturing challenges faced by the industry. This lathe is a game changer in addressing issues of workflow efficiency and labour shortages that are driving the need for smarter solutions. It provides a seamless step into automation, delivering precision,

continuous and autonomous workflow, and a simpler path to enhance operations with more advanced robotic integrations.

• SMEC MCV4600 Mill with 4-Axis Machining Capabilities: The SMEC MCV 4600 will be showcased at the SolidCam ANZ stand, emphasising the collaboration between BJC Machine Tools and SolidCAM. SolidCAM will demonstrate the effectiveness of integrated software and machining operations by showcasing its advanced programming features, pushing this machine to its limits! Visitors at Australian Manufacturing Week will discover how the combination of this machine and software can boost productivity, efficiency, and precision in their CNC operations.

• Samchully JB Boring Chuck & 4th Axis Rotary Tables: As a distributor for Samchully, BJC Machine Tools will present the new JB Boring Chuck. This recent release has generated considerable interest since its market introduction. Visitors will have the opportunity to see Samchully’s high-precision workholding equipment in action on the NS2600 ASY, showcasing why the Samchully brand is well-known for its build quality and performance.

The BJC team invite AMW 2025 attendees to visit BJC Machine Tools at stand MT530 to explore what’s next in automation and machining technology from SMEC, sharing their expertise in providing exceptional CNC and automation solutions to help businesses thrive.

BJC Machine Tools Stand MT530 bjcmachinetools.com.au

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Prytec Solutions Elevate your manufacturing with Prytec Solutions' Australian-made laser cutting machines. focused laser beam, together with quality engineering, means our systems cut through materials precisely, ensuring smooth, clean edges and consistent quality across each cut.

Thriving in today’s manufacturing landscape requires innovation, efficiency, precision, and adaptability. Prytec Solutions’ cuttingedge expertise and knowledge, particularly in developing our unique range of laser cutting and engraving systems and our ability to develop bespoke solutions, have transformed how businesses leverage Laser technology to cut and shape materials.

Prytec Solutions empowers industries to optimise productivity and stay competitive. Our commitment to Australian manufacturing excellence is further demonstrated by our official certification from the Australian Made Campaign Limited (AMCL) This year at AMW2025, we will showcase our Fibre and CO2 Lasers (PLS-6030, PLS-1390-PRO, F30M, and PLS-1515) and launch a new, game-changing, lowfootprint Fibre Laser for cutting metals.

Come and explore how you can be part of the latest manufacturing revolution.

This significantly reduces production times, helping companies increase throughput and meet strict deadlines without sacrificing quality.

Comprehensive service and support All our laser machines come with a comprehensive two-year warranty. As a special offer for AMW2025, we offer free installation and training for all lasers purchased during the show to ensure our customers get the most out of their investment.

High precision and speed Our laser-cutting machines offer unparalleled precision with remarkable speed, making them ideal for industries where accuracy is critical. A highly

Our relationship with clients extends beyond the point of purchase. We provide comprehensive installation and training services to ensure smooth integration into your production environment and optimal operation from day one. All our laser machines come with detailed user manuals that guide you through machine operation, maintenance, and troubleshooting, including customised laser machines.

Prytec Solutions Stand MP500 prytec.com.au

Headland Technology Stop by Stand MT840 and connect with our team of experts representing six divisions.

We’re excited to discuss the latest technologies and explore tailored service packages designed to meet the unique needs of both new and existing customers.

You can explore three OEM technologies through hands-on demonstrations and speak with our technology experts.

Citizen M532: Experience precision turning redefined with the Citizen M532.

Combining sliding head lathe efficiency with turret machine flexibility, it features gang tooling (with B-axis) and a 10-station turret. Perfect for materials up to 38mm in diameter. Visit our stand for a live demonstration.

OMAX 1530: Explore the next generation of material processing. This versatile system tackles intricate details and heavy-duty tasks with precision and costeffectiveness. If versatility is what you require, then Abrasive Waterjet technology is the only technology that can cut any material cleanly, accurately and without changing it. From the complex to the simple, OMAX systems can do it all.

Timesavers 22 Series: Timesavers machines deliver labour savings, quality improvements, and a fast return on investment. Perfect for de-burring, edge rounding, and surface finishing, they offer unmatched precision, versatility, and consistency.

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We are delighted to reestablish our representation for the Behringer Group.

Representatives will be on the stand to provide expert advice on how their solutions can enable you to achieve even the most demanding cutting requirements.

Metal Fabrication Division: Collaborating with OMAX, JFY, TECOI, SOCO, Behringer, and Vernet Behringer, we specialise in waterjet cutting, plate processing, and structural steel applications for large-scale custom fabrication.

We’re also excited to announce a new strategic partnership with the FACCIN Group, a global leader in rolling and forming solutions for steel plates and sections.

FACCIN’s user-friendly bending, rolling, and forming technologies deliver efficiency and precision. Check out the 4HEL 4-Roll Plate Roll and the PGS-Absolute CNC System.

CNC Division: Offering technology from CITIZEN, Makino, Nakamura-Tome, and more, we deliver Swiss-type lathes for precision components and multi-axis machining for industries like aerospace and medical.

This collaboration underscores our commitment to empowering metal fabricators with the latest technologies and expert guidance to revolutionise their production processes.

Headland empowers manufacturing growth in Australia and New Zealand with advanced machinery, technology, automation, and advisory services. Backed by one of the region’s largest teams of OEM-trained engineers, we deliver innovative solutions across six specialised divisions: Sheet Metal Division: Partnering with TRUMPF and Timesavers, we provide precision solutions for laser cutting, automated punching, bending, and surface finishing, supported by integrated material handling systems.

Advanced Manufacturing Division: Powered by TRUMPF, we excel in additive manufacturing, Industry 4.0 integration, and digital factory solutions to optimise smart factory operations.

Plastics Division: Featuring KraussMaffei and Netstal systems, we provide energyefficient, high-speed injection moulding solutions with multi-component capabilities for medical and packaging sectors.

Automated Storage Division: We use Hänel and STOPA systems to deliver intelligent storage solutions, including vertical lift modules and automated warehouses, for efficient material handling and inventory management.

Headland Technology Stand MT840 headland.au

AMW 2025 PREVIEW

CADApps Australia With the cost of equipment and skilled operators in the manufacturing sector constantly rising, your CAD costs can be significantly reduced.

CAD systems that look and feel like existing software can perform many design and drafting functions in the manufacturing sector at a fraction of the cost.

One such alternative is BricsCAD, an established CAD system that provides similar functionality as the leading solution but at a significantly lower price. Developed in Europe and widely used throughout the world, BricsCAD meets the demands of CAD designers and drafters in the engineering and manufacturing industries.

BricsCAD is owned by Hexagon AB a multinational industrial technology company, headquartered in Stockholm, Sweden with annual revenues in excess of US$5.8bn.

BricsCAD is available in several options – Lite, Pro and Mechanical – covering 2D drafting, 3D modelling and mechanical design. One of the many Australian users of BricsCAD – Australian Radio Towers based in New South Wales commented: BricsCAD provides flexible licensing options, including single-user, multiuser (network), and both perpetual and subscription models. This flexibility allows organisations to manage their software investment according to their team’s structure, whether they have fulltime or casual users, thereby reducing expenditures.

For businesses considering a switch, BricsCAD facilitates a seamless transition.

The platform supports industry-standard

file formats like DWG and is compatible with existing AutoLISP routines, VBA, and .NET programs. This allows teams to maintain familiar workflows without disrupting productivity. BricsCAD’s interface resembles the industry standard, enabling users to utilise the tools and commands they’re used to, thus avoiding the learning curve often linked with adopting a new system.

BricsCAD delivers the performance and functionality expected of a leading CAD platform and allows businesses to release revenue that can be reinvested into other areas. Companies transitioning to BricsCAD have reported cost savings, improved efficiency, and greater control over their CAD investments.

With the support of CADApps—Bricsys’s sole Elite Partner in Australia—businesses can confidently transition to BricsCAD. CADApps has sold over 2,000 BricsCAD licences in Australia and offers local technical support and advice to ensure teams maximise their use of the BricsCAD software.

While attending AMW Melbourne 2025, seize the chance to explore BricsCAD as an alternative to traditional CAD solutions. You can watch live technical presentations, chat with industry experts, and discover how BricsCAD can fit into existing workflows.

CADDApps Australia Stand MS150 cadapps.com.au

Quality Fasteners Since 1935 HOBSON upholds its quality commitment through its NATA-accredited laboratory and close collaboration with key industry partners.

Founding Member

FOUNDING MEMBER

ACCREDITATION

MEMBER

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Quality assurance documentation available online.

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Integra Systems At AMW2025, we are boosting manufacturing efficiency with the Integra K4.0 Kiosk.

Integra Systems is thrilled to announce our participation in the highly anticipated Australian Manufacturing Week 2025. For over 30 years, we have proudly operated as an Australian-made and owned family business based in Melbourne’s North, specialising in industrial product design, engineering, and advanced manufacturing.

Renowned for our agile approach, we are committed to design excellence, technological innovation, and sustainable manufacturing.

To this end, we have entirely digitised our operations with the Integra K4.0 Kiosk, an Industry 4.0 innovation that transforms manufacturing processes. You can find us at Stand MP550 in the Australian Manufacturers Pavilion, where we will showcase our solutions designed to boost manufacturing efficiency.

Industry 4.0 digitisation solutions The Integra K4.0 Kiosk, our Industry 4.0 hardware solution for digitising industrial processes, will be prominently featured. As a central hub for advanced technology integration, it facilitates datadriven decision-making and operational excellence. The Integra K4.0 features a 43-inch touchscreen interface designed to maximise the potential of Industry 4.0. It effortlessly connects to your local files, ERP systems, business applications, or any other software integrated into the system. This real-time connectivity provides instant access to critical data, production tracking, and operational insights, equipping manufacturers with the tools they need to stay ahead in today’s fast-paced environment. Its intuitive design allows manufacturers to optimise workflows, minimise waste, and enhance productivity, aligning with the modern demands for agility and precision in manufacturing. We’ll also present the Slimline Kiosk, a compact version of the Integra K4.0 ideal for smaller spaces or as a complementary device to the main system. Visit our stand for live demos and discover how the Integra K4.0 can transform your operations and accelerate informed decision-making.

Ergonomic industrial solutions We are excited to showcase our ergonomic solutions, the AeroSMART Industrial and BioSMART Mobile, which are designed to elevate workplace productivity and well-being in the industrial environment.

The AeroSMART Industrial is an ergonomic, height-adjustable industrial workstation designed for manufacturing and industrial applications. With an emphasis on durability, flexibility, and user-centred design, the AeroSMART Industrial features height adjustability at the touch of a button, along with a robust structure that accommodates diverse tasks while minimising worker fatigue.

With a range of customisation options, the AeroSMART Industrial can be specifically tailored to meet operational needs. Features such as a header frame with lighting, pegboards, shelves, tablet mounts, monitor arms, and castor wheels for mobility provide a versatile solution for any setting.

The BioSMART Mobile is a height-adjustable electric workstation designed for working on the go. Whether in production lines, quality control areas, or dynamic industrial environments, the BioSMART Mobile ensures your workforce operates with comfort and efficiency in any setting. The workstation can accommodate a single monitor, a double monitor, or a single monitor with a laptop tray.

Integra Systems looks forward to seeing you at stand MP550 to discuss how we can work with you to boost manufacturing efficiency and make your vision real.

Integra Systems Stand MP 550 integrasystems.com.au

Ensitech Ensitech, the Australian manufacturer of the TIG Brush Stainless Steel Weld Cleaning System, will showcase and demonstrate their full range of TIG Brush products.

The TIG Brush is the most effective weld-cleaning solution for stainless steel fabricators in various industries, such as metal fabrication, construction, automotive, marine, food processing, and other sectors that require precision welding. It is a faster and safer alternative to hazardous methods like pickling paste. It guarantees you meet all your safety requirements while bypassing the timeconsuming frustrations we’ve come to associate with cleaning stainless steel welds.

By using an electrolytic solution and applying direct current through electrodes, the TIG Brush effectively removes oxidation, heat tint, and tarnish from welded surfaces, which can compromise the integrity and appearance of the weld. This process not only restores the stainless steel to its original finish but also passivates it, enhancing its corrosion resistance.

The TIG Brush is renowned worldwide for its quality, speed, and simplicity of use. Our range has expanded, and Australian Manufacturing Week is the perfect time to see first-hand how our new and improved application tools can increase performance and ensure maximum ROI. The Slimline torch features an ergonomic stationary shroud, enhanced by its superior turn adjustment ratio. Its streamlined design makes it easy to access those hard-to-reach spots. With a simple twist drive sleeve, you can effortlessly adjust the length of the brush, catering to a multitude of weld cleaning scenarios.

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Ensitech’s innovative fluid range is NSF certified, conforms to the NSF Non-Food Compounds Registration Programme and includes fluids for every aspect of stainless-steel surface preparation, weld cleaning, and finishing.

The TIG Brush cleans and passivates stainless steel and can also print and engrave on it. Whether you want to engrave your logo, part numbers, or barcodes, the TIG brush can do it.

Whether you’re a newcomer to the TIG Brush or a seasoned user seeking to broaden your options, our team can guide you through the product range and discuss potential solutions for the weld cleaning and passivation challenges you might be facing.

Make sure you visit the TIG Brush stand and experience the simplicity and efficiency of TIG Brush, watch our demonstrations and see our newest products in action!

Ensitech Stand WA230 ensitech.com.au

AMW 2025 PREVIEW

Precision Specialty Tooling Pty Ltd Proud to be a leading provider of industrial-quality tooling and accessories sourced from around the globe.

Precision Specialty Tooling will have our NOGA Dial Gauge Holding systems and the world-leading handheld deburring systems for demonstration and discussion. It will also introduce the new NOGA UFIBER Advanced ceramic brushes, which offer precision and durability in surface treatment. Compatible with CNC machines and robot arms, UFIBER brushes are ideal for integration into automated manufacturing processes.

In addition to NOGA products, we will offer global-leading brands, including STRONGHAND Workholding tools for welding and fabrication, Loc-Line Modular Coolant Hose systems, and the expanding range of DASQUA precision measuring micrometres, vernier callipers, and specialty measuring tools.

Precision Specialty Tooling is an authorised distributor of high-quality tooling products from MAXIGEAR, Markal, ALBRECHT, Llambrich, Ullman, SmartStraps, TAJIMA, Tap Magic, and more. Visit our website, pretooling.com.au, for a preview of our products. We also welcome any questions you may email before the exhibition.

Precision Specialty Tooling Pty Ltd Stand MT925 pretooling.com.au

TMX Lean Solutions Three strategies to adopt for uncertain economic times.

Few people would disagree that we live in difficult and uncertain economic times. This is not the time to stop focusing on improving your business performance, according to AMW exhibitor TXM Lean Solutions. Instead, businesses need a renewed focus on Lean and improvement to stay competitive and prepare themselves for the recovery when it comes. TXM has identified three areas where businesses can focus to make gains when the financial going is tough.

Reduce lead time Reducing lead time allows businesses to become more responsive to customer demands, particularly during economic slowdowns when customers have more options. The faster a business can fulfil orders, the more competitive it becomes, whether the economy is up or down. Shorter lead times also free up cash by reducing the time between spending money on raw materials and receiving payment from customers. A key tactic for reducing lead time is to work with suppliers to shorten order lead times, ultimately lowering your inventory. Start by mapping your end-to-end process using tools like the Manufacturing Agility Process® to identify areas for improvement and develop a plan to reduce lead times.

Increase capacity without capital investment The risk of investing in fixed capital increases in uncertain times.

Therefore, maximising the efficiency of current equipment and facilities is crucial. A Total Productive Maintenance (TPM) program focused on improving Overall Equipment Effectiveness (OEE) can boost capacity without requiring new investments. Many businesses find their OEE low—sometimes as low as 40%. Increasing OEE from 40% to 50% can result in a 25% increase in available capacity, a significant improvement with no added expense.

Additionally, optimising facility layout can free up space and increase productivity. Using the Facility Layout Development Process can help reorganise your workspace to gain up to 30% more space, contributing to better efficiency and higher output.

identify inefficiencies and contribute to solving problems can reduce costs while improving morale.

The Lean Daily Leadership Process® offers a framework for involving staff in problem-solving. It combines three key elements: 1. Visual Workplace Management, where daily performance metrics are displayed and tracked.

2. Daily Stand-Up Meetings, where leaders meet with teams to review performance, celebrate successes, and address problems. These meetings empower teams to use problemsolving tools like Solving Problems Every Day® to identify and address issues.

3. Daily Leadership Routines, where leaders follow a structured list of activities to support the team’s continuous improvement.

By engaging your front-line employees, you tap into their intimate knowledge of daily business operations, making it easier to spot and fix inefficiencies. This approach fosters a culture of collaboration and innovation while driving down costs.

Summary Uncertainty is a pervasive global challenge, and adopting a "wait and see" approach is ineffective. Instead, businesses should leverage Lean thinking to reduce costs and enhance resilience and agility.

By optimising lead times, increasing capacity without substantial capital investment, and fostering employee involvement in problemsolving, organisations can navigate uncertainty with confidence and adaptability, regardless of economic conditions.

Get everyone involved in problem-solving

We invite you to visit Stand MS125 at Australian Manufacturing Week 2025 to discuss your business's challenges in the coming year and discover how we can support your growth and success.

Cost reduction initiatives are often top-down and can create fear and low employee morale. However, in uncertain times, engaging your team at every level is critical. Encouraging employees to

TXM Lean Solutions Stand MS125 txm.com

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Unlocking business growth The benefits of offshore outsourcing with VirtualStaff365.

In today's fast-paced global economy, businesses continuously seek ways to maximise efficiency, reduce costs, and maintain a competitive edge. Offshore outsourcing has emerged as an obvious solution. It allows companies to delegate low-level administrative and other tasks to teams abroad so they can focus on growth and innovation.

However, successful outsourcing requires the right partner to ensure quality, compliance, and seamless communication. That’s where Virtualstaff365, an Australian-based outsourcing agency, can make all the difference.

Why choose an Australian-based outsourcing agency?

Virtualstaff365 was created in 2016 by CEO and entrepreneur Neville Samuels. As a business owner, he spent too much time on low-level administrative tasks. He recruited a virtual staff member from the Philippines, and after just two weeks of training, much of Neville’s time was suddenly freed up. He could then focus on the important things in his business.

Neville realised that recruiting an offshore staff member was a game-changer, as it increased efficiency, productivity, and costeffectiveness.

He started VirtualStaff365, and now he and his team specialise in helping businesses navigate the journey of offshore outsourcing.

With a physical office in Carnegie, Melbourne, and a locally based executive management team, Virtualstaff365 ensures that offshore teams deliver high-quality output that meets local business standards and expectations.

Cost efficiency without compromising quality One of the most compelling advantages of offshore outsourcing is significant cost savings. Labour costs in countries like the Philippines are substantially lower than in Australia, allowing businesses to access skilled professionals in administrative, technical, and other roles at a fraction of the cost.

VirtualStaff365 is qualified to provide a detailed assessment of the specific areas in a business that can benefit from outsourcing offshore to take advantage of this cost-effective solution.

Access to a global talent pool Outsourcing allows companies to access a vast talent pool with specialised expertise in technical drawing, customer support, accounting, marketing, IT, and more. This eliminates the challenges of local labour shortages and high wages.

VirtualStaff365’s recruitment team, led by Krystina Christensen, Head of Recruitment, interviews and vets all offshore professionals.

A thorough, robust recruitment process ensures candidates have the right skills, cultural compatibility, and industry knowledge to integrate seamlessly into your business operations.

You can visit Neville Samuels and the VirtualStaff365 team at AMW2025 to learn how other manufacturers and clients have successfully integrated offshore teams into their operations.

Whilst there, you can discover how partnering with skilled offshore teams can help maintain your competitive edge and continue to focus on what truly matters – delivering excellence in Australian manufacturing to the world.

VirtualStaff365 Stand MS605 Virtualstaff365.com.au

Finlease Equipment Finance Upgrade machinery or increase employee headcount?

One crucial decision in managing a business involves allocating resources between Capital Investment and employee wages.

This is particularly relevant as organisations seek to increase their production capacity and/or production efficiencies while maintaining acceptable margins on finished goods.

Upgraded machinery may achieve both increased capacity and production efficiencies, leading to great margins. However, they come at a cost. How does such a cost compare to utilising existing machinery in combination with increased staffing levels?

In simple dollar terms, the finance cost of a $200,000 machine fully paid off over five years is less than hiring an additional employee at $1000 per week.

Depending on the machinery’s capability, gains can be significant compared to a simple increase in employee headcount. These gains may also include the ability to reduce human error in the process, leading to an overall increase in quality and increased margin. A well-designed production facility has the capacity to reduce the overall cost per component.

The potential downside of choosing equipment upgrades is the long-term commitment to debt, which limits the flexibility to adjust the labour force.

The cost of money (interest rates) for capital investments can also impact the investment decision. The RBA has held firm on the cash rate over the past 18 months, so we are likely not to see any further increases.

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In the example above, if interest rates were to ease by: •

A reduction of about $10 per week would correspond to a decrease of 0.25% over the next six months.

• or 0.50% by the end of this year equates to a reduction of approximately $16 per week.

The impact of delaying capital investment based on the interest rate should not be measured in terms of perceived cost but rather the true cost benefits when measured against efficiency and productivity gains. By carefully balancing these strategies, businesses can create a sustainable and thriving operation to maximise the benefits across these variables.

For more information, reach out to Michael Ryan at Finlease 0417 279 891 michael@finlease.com.au.

Finlease Equipment Finance Stand MS610 finlease.com.au

AMW 2025 PREVIEW

Chain Systems Australia Ready to showcase excellence at Australian Manufacturing Week.

Chain Systems Australia is proud to announce its participation in the upcoming Australian Manufacturing Week, the industry’s premier event celebrating the industry's innovation and resilience. As a key player in the Australian and New Zealand markets, we are thrilled to have this opportunity to connect with industry leaders, share our expertise, and showcase our unique products.

As the exclusive distributor for Brevetti Stendalto energy chains in Australia and New Zealand, Chain Systems Australia specialises in providing cutting-edge cable and hose management solutions.

With a presence in Perth and Sydney, we maintain extensive stock holdings in both locations to ensure rapid delivery across the region. Our commitment to quality, customer service, and technical excellence makes us a trusted partner for industries ranging from heavy machinery to automation and robotics.

Our team brings decades of experience, offering solutions that protect critical cables and hoses in demanding environments.

Whether your operation needs durability, flexibility, or advanced engineering, Chain Systems Australia has the expertise and inventory to meet your needs.

What we’re showcasing At Australian Manufacturing Week, Chain Systems Australia will exhibit its leading product lines, highlighting nylon and steel energy chains. These products represent the pinnacle of durability, flexibility, and design and are suitable for various industrial applications.

Nylon energy chains

These chains are corrosion-resistant and perfect for dynamic environments, such as automated machinery and robotics.

Steel energy chains Our steel energy chain is built for heavy-duty applications and offers unparalleled durability and strength. They are ideal for industries requiring robust solutions that can withstand harsh conditions, such as mining, construction, and heavy manufacturing.

Both product lines are engineered to protect cables and hoses from wear and tear, extend their lifespan, and minimise the risk of unexpected downtime.

Come meet Craig and Amy at Australian Manufacturing Week!

We’re excited to meet you at Australian Manufacturing Week!

Whether you’re looking for a reliable energy chain supplier or looking to optimise your operations, Craig and Amy will be at the Chain Systems Australia booth, ready to share their expertise and help you find the best solutions for your business.

Visit us at the Chain Systems Australia booth at Australian Manufacturing Week to explore our product range, learn more about our capabilities, and discover why we are the trusted choice for energy chain solutions across Australia and New Zealand. We look forward to seeing you there!

Chain Systems Australia Stand RA640 chainsystems.com.au

Lightweight and robust, our nylon energy chain is designed for applications where strength, reliability, and weight-saving are critical.

Fire Protection Technologies Specialising in fire protection, focused on protecting unique and special-hazard applications and fire risks.

REACTON Our Reacton FK-5-1-12 fire suppression system is the perfect choice for protecting CNC machines in manufacturing environments. CNC machines face significant fire risks due to the presence of flammable oils, lubricants, and high-speed moving parts. The FK-5-1-12 system features an advanced clean agent that is non-toxic, nonconductive, and residue-free, safeguarding sensitive electronics and equipment from damage while reducing downtime.

Its rapid response is crucial in preventing fires from spreading.

The FK-5-1-12 absorbs heat and reduces oxygen levels in the affected area, effectively suppressing fires at the source before they escalate. This fast-acting feature helps protect valuable machinery and avoids costly repairs and production delays.

Worker safety is also a top concern, and the FK-5-1-12 is designed to be safe for human exposure during discharge, providing peace of mind in an emergency. Additionally, the system is easy to integrate into new or existing CNC machine setups, offering flexibility to suit a variety of operations. Whether retrofitting older machines or outfitting new ones, the FK-5-1-12 can be seamlessly incorporated.

On activation of the AF-X Fireblocker, the compound within is transformed into a rapidly expanding fire extinguishing condensed aerosol. The dry compound used in AF-X Nano generators is potassium-based (K). The aerosol compound binds quicker with the unstable free radicals O (oxygen) & H (hydrogen) than a fire reaction. Forming stable products such as KOH (making unstable radicals stable). This action extinguishes fire without depleting the ambient oxygen content.

The solid particles of Potassium (K) remain in suspension in the protected room/enclosure for at least 30 minutes, preventing further re-ignition of the fire. Thus, the aerosol remains buoyant in the protected space, creating a holding time, which, in case of an event, allows the emergency services to intervene.

Fire Protection Technologies Stand MS503 fire-protection.com.au

The Reacton FK-5-1-12 is a reliable and efficient fire suppression system that protects CNC machines, equipment, and workers, ensuring smooth operations and minimising disruption.

AF-X FIREBLOCKER AF-X Fireblocker condensed aerosol fire suppression is a solution for battery storage systems and energy storage systems (ESS), including containerised and in-cabinet applications in buildings.

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ARS at AMW2025 Automation and Robotic Services (ARS), a leading manufacturing and automation specialist with over 30 years of experience, is set to showcase its advanced welding and robotics solutions.

ARS will be demonstrating how its standard and custom welding solutions are helping local industries enhance productivity, improve product quality, and increase profitability. With a strong commitment to innovation, ARS partners with and supplies many of the world’s leading brands, including ABB Robotics, BOC, EWM, SICK, SMC Pneumatics, Fronius, Lincoln, Servo Robot and Hans Cobots.

As an ABB Preferred Partner, ARS will feature an ABB IRB1660 ID robot on display, demonstrating the ease of programming and integration with Servo Robot real time tracking Power Cam camera with Fronius torch and welder. The showcased system is similar to a recent successful project for a major Australian manufacturer, Big Steel, which specialises in galvanised agricultural and industrial sheds.

“If you invest in automation, it needs to be factory floor compatible,” says Trinton Smith, Owner and Managing Director of ARS. “We spend significant time in the initial stages of a project consulting with all stakeholders who will interact with the system post-installation.

This ensures that our customers maximise their investment. The easier a system is to use, the more it will be used. We make the complex easy.”

In addition to showcasing traditional robotic welding solutions, ARS will feature an interactive demonstration of the Hans collaborative robot. This highly flexible cobot offers high accuracy, a unique robotic joint arm with a motion range of +/- 360 degrees, and seamless usability. Hans Robot collaborative robots are designed to enhance efficiency, safety, and cost-effectiveness, with a global footprint spanning China, South Korea, Japan, Thailand, Singapore, Malaysia, New Zealand, the United States, Canada, Mexico, Brazil,

Colombia, Argentina, the United Kingdom, France, Germany, Spain, the Netherlands, Italy, and now Australia.

Adding to the excitement, Trinton Smith has hinted at a surprise demonstration at the ARS stand. While details remain undisclosed, the reveal is expected to capture the interest of manufacturers in fields such as machine loading, palletising, food handling, and painting. Attendees will have to visit the ARS booth to find out more.

“We see Australian Manufacturing Week as the countries, if not the regions premier manufacturing solutions event, providing a platform for industry leaders to showcase the latest advancements in technology and automation,” said Smith, “which is a major reason we have chosen to demonstrate our decades of experience and catch up with existing customers, partners, suppliers and meet new manufacturers and hear about their challenges.”

Automation and Robotic Services Stand RA640 arsrobot.au

Kemppi lines up FastMig Kemppi to showcase cutting-edge, industry-leading products at Australian Manufacturing Week 2025.

Kemppi, a leading international manufacturer of welding equipment, will showcase a range of innovative welding solutions at the upcoming Australian Manufacturing Week show in Melbourne, where it will be located at Stand WA300.

The new Kemppi lineup includes the X3 FastMig industrial welder, the revolutionary Minarc Tig 223 ACDC, and the X5 FastMig Pulse.

Kemppi will also unveil the Minarc Tig 223 DC at the show. The company’s safety product range and a selection of its torches will also be on display. The company will also demonstrate its robotic solutions.

Visitors to the show will be able to inspect the new X3 FastMig welders. The X3 FastMig Synergic and Pulse MIG/MAG welding machines are the quickest way to complete high-quality welds in wide-ranging welding environments. These models feature simple and precise control with a new icon-based user interface that saves time with a fast setup and easy parameter selection. Powerful, highperforming, and built tough, the X3 welders are perfect for industrial welding where capable, accurate and reliable welding equipment is essential.

Kemppi will also be displaying its ground-breaking Minarc T 223 ACDC GM welding machine. It delivers high-quality ACDC TIG welding and professional weld cleaning capability in the one unit. Welders can quickly convert a TIG torch to cleaning mode, where the new MAX WeldClean cleaning process uses an efficient combination of electric current and phosphoric acid to remove oxidation and discoloration fast for perfectly clean high-quality welds. Highly portable, the T 223 also features memory channels,

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an easy-to-read display panel for effortless operation, various remote-control options, and a robust construction. Apart from taking a look at the Minarc T223 ACDC, visitors will also be able to inspect the Minarc T 223 DC which will be unveiled at the show.

The DC model features all of the capability of its sister, but has been designed specifically for stainless steel and carbon steel welding.

The Kemppi X5 FastMig Pulse is a versatile arc welding powerhouse that uses energy-efficient inverter technology. Designed for welding steel, stainless steel, and aluminium, it delivers a range of features, including Touch Sense Ignition, to significantly enhance arc welding productivity. It also offers effortless operation, excellent welding ergonomics, and flexible equipment setup. The X5 FastMig Pulse can also be combined with WeldEye ArcVision to gather real-time welding data via the cloud.

Other products on display will include the company’s quality welding gloves, Beta Art and Zeta Fresh Air helmet systems, and the popular Flexlite GXe and TX torches. The company will also demonstrate its robotic welding solutions, bringing automation to life.

Kemppi Australia is part of Kemppi Oy. Kemppi is the design leader in the arc welding industry. It supplies advanced products, digital solutions, and services for professionals, from industrial welding companies to single contractors. Our guiding principle is the usability and reliability of our products. Kemppi employs almost 650 professionals globally and is headquartered in Lahti, Finland.

Kemppi Australia Pty Ltd Stand WA300 kemppi.com

AMW 2025 PREVIEW

ECI Solutions Empowering Australian manufacturers with industry-specific software to boost efficiency, productivity, and profits.

For over thirty years, ECI Solutions has been the trusted choice for small—to medium-sized manufacturers in Australia and New Zealand. Our industry-specific business management software is designed to help manufacturers improve efficiency, drive productivity, and maximise profits in an ever-changing market.

At ECI, we understand the unique needs of manufacturers, which is why we offer two powerful ERP solutions tailored specifically for your business: JobBOSS² and M1 ERP. M1 is proudly designed and developed with Australian manufacturers in mind. Built specifically for small to medium-sized businesses (SMBs), M1 offers a comprehensive suite of tools to streamline operations, enhance production planning, and improve overall business performance. With local implementation and support teams right here in Australia, M1 ensures a seamless experience from setup to ongoing optimisation.

JobBOSS² is a flexible and scalable solution that empowers job shops and custom manufacturers to take control of their operations. From quoting and scheduling to inventory management and financials, JobBOSS² delivers the tools you need to stay competitive in today’s fast-paced manufacturing environment.

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Industry Expertise: Decades of experience working with manufacturers mean we understand your challenges and provide solutions tailored to your needs.

Local Support: With dedicated teams in Australia and New Zealand, we deliver personalised service to ensure your success.

Scalable Solutions: Whether you’re a growing job shop or an established manufacturer, our software adapts to your business as it evolves.

When you choose ECI Solutions, you’re not just investing in software—you’re partnering with a team committed to helping your manufacturing business thrive. From improving operational efficiency to maximising profitability, we provide the tools and support you need to succeed today and into the future. Discover why so many Australian manufacturers trust ECI Solutions as their partner of choice.

ECI Solutions Stand MS840 ecisolutions.com/en-au/

BusinessHub Navigating the digital frontier: A journey of transformation. Written by Christian Galaz for Business Hub. If you're a growing manufacturing business, you will likely be at a crossroads soon. You may already be there. On one path lies the comfort of traditional operations, and on the other, a dynamic future powered by digital technology. So which way do you go?

The secret to success lies in understanding that digital transformation isn’t a one-size-fits-all initiative—it’s a multifaceted evolution that starts with the 4 P’s: Platform, Project, People, and Process.

Platform: The modern IT upgrade An IT upgrade isn’t just a technical upgrade—it’s the foundation that empowers your entire business. With modern platforms, you can enjoy increased efficiency, lower maintenance costs, and enhanced employee satisfaction. At BusinessHub, our team help you seamlessly migrate to cutting-edge systems that are built to grow with your organisation.

Process: Streamlining for success Finally, consider the process. Streamlining and digitising your existing operations can transform how your business functions daily. From automating routine tasks to reengineering workflows for maximum efficiency, digital processes are the backbone of a modern enterprise.

Whether you’re swapping out traditional methods for digital ones or completely rearchitecting your operational model, a clear focus on process improvement can lead to significant time and cost savings.

A multifaceted journey worth taking

Project: Seizing new opportunities

Digital transformation is not a monolithic concept—it’s an evolving journey that touches every facet of your organisation. Each element plays a crucial role, from an IT uplift that modernises your tools to innovative projects that open new market opportunities to empowering people and refining processes.

This is your roadmap for innovation. Digital transformation projects are about rethinking your business's operations, digitising operations, and exploring fresh business models. Think of it as rearchitecting your operations to serve today’s market demands.

Want to learn more about digital transformation and how it can help your business move to the cloud? Visit us at Australian Manufacturing Week 2025, stand MS620, and speak with the BusinessHub team, your trusted digitisation experts.

People: The heart of transformation

BusinessHub Stand MS620 businesshub.com.au

Yet, technology alone cannot drive transformation. The true catalyst is people. Empowering your team, whether through training, leadership, or a culture shift, is paramount. Poorly managed change can lead to resistance and stalled progress.

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AMW 2025 PREVIEW

ABB at AMW Advanced robotic automation from ABB: Collaborative robots redefining productivity, precision and safety.

At AMW2025, ABB will demonstrate its newest robot launches and advancements in collaborative robotics for arc welding, machine tending, and material handling applications.

ABB’s tending robots simplify automated machine tending ABB machine tending robots are designed to simplify automation and address labour shortages in industries such as manufacturing.

They use a 6-axis robot, controller, and safety features, enabling manufacturers to automate machine tending tasks without extensive robotics expertise. With plug-and-play capabilities, ABB robots can be deployed and programmed using ABB’s Wizard Easy Programming. This user-friendly, drag-and-drop interface is aimed at businesses of all sizes seeking to improve efficiency and maintain competitiveness amidst a growing skills gap.

ABB’s GoFa cobot welding package transforms arc welding by combining precision, safety, and collaborative efficiency. Designed to address the industry’s demand for skilled welders, the package offers an intuitive solution that allows operators of all experience levels to produce high-quality welds. At AMW2025, ABB will display the compact GoFa 5™ collaborative robot, equipped with a welding torch and intuitive programming interface, simplifying complex welding tasks. Key features include linear and circular weld paths, ensuring consistent accuracy across various applications.

The solution enhances workplace safety by enabling operators to work closely with the cobot without physical barriers. By streamlining setup and reducing downtime, ABB’s package boosts productivity while maintaining top-tier quality, it’s ideal for environments requiring both precision and high safety standards.

Go further in your automation journey with ABB’s GoFa™ collaborative robots On display and performing examples of demanding tasks, such as machine tending, welding, and palletising, will be ABB’s newest GoFa 10 and 12 collaborative robots. Designed for increased efficiency, these cobots handle higher payloads of 10-12kg and offer best-in-class performance with a repeatability of 0.02mm.

The GoFa 10 stands out with a 1.62m reach, 14% longer than comparable cobots - making it ideal for palletising operations.

With ABB’s Wizard easy programming, setup is fast and intuitive, even for first-time users. The cobots feature industry-leading tool centre point speeds of up to 2m/s, making them perfect for polishing, machine tending, and other high-precision applications.

GoFa variants are available with a Safety Laser Scanner package in the ABB Robotics Ecosystem. The safety system can be set up effortlessly for free and safe access to collaborative robot applications.

Whether you're aiming to improve productivity or accelerate access to automation, come see ABB’s latest robots providing smarter, safer, and more efficient operations across industries at AMW2025.

ABB Stand RA620 new.abb.com/au

Bilby3D In 2025, manufacturing is still under pressure. Additive manufacturing is the answer.

2025 is poised to be another tough year, not only for Australian manufacturing but for many industries around the globe. Although interest rates are finally starting to drop, weak and fluctuating demand, along with an impending Federal election, continue to raise concerns.

Supply chain issues, although improving, continue to cause delays.

In response, many companies are increasing onshore production and shortening supply chains to mitigate these disruptions. The ongoing shortage of skilled labour affects all sectors. The AMTIL member roundtable in late 2024 said this is "indisputably the most significant pain point within the industry." While skilled migration could help, immigration levels are being reduced, and visa conditions are tightening. Businesses have two main alternatives: upskilling their current workforce or training new employees— both requiring time and aptitude. This shortage also impacts higher education and government research, with potential long-term effects on manufacturing. According to the Australian Industry Outlook for 2025 survey by AiGroup, 71% of industry leaders expect workforce shortages to affect their operations.

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At Bilby3D, your success is our priority. We provide installation and training packages, spare parts, warranties, and discounted service for the lifetime of any machine purchased from us.

Come visit us at Australian Manufacturing Week 2025 in Melbourne.

We’ll be happy to discuss how we can assist you with your manufacturing needs.

Bilby3D Stand AM450 b3d.com.au

Australian Manufacturers Pavilion

Stand MP140

FOUR INDUSTRY LEADERS. ONE STAND. UNLIMITED INNOVATION.

Everything under one stand Metalworking & Fabrication Precision Engineering Tool & Die Manufacturing Plastic Injection Moulding Aerospace Components Metalworking & CNC Tooling High-Precision Cutting Tools Coatings & Surface Treatments

Scan to learn more

With a commitment to excellence, discover our showcase of cutting-edge solutions tailored to meet the evolving demands of the manufacturing sector.

more than just machines. www.rjstechgroup.com.au

Advanced Nanocomposite Coatings Tool Life Extension & Performance Enhancement And much more!

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AMW 2025 PREVIEW

Avant Group In an era where innovation and competitiveness define success, government grants can be a game-changer for manufacturing businesses seeking to expand.

Avant Group specialises in helping businesses secure government grants and funding. Since 2012, it has secured $1.8bn in funding for clients across various sectors, with an 80% success rate.

Government grants are more than just financial lifelines. They are catalysts for progress, enabling companies to invest in research and development (R&D), drive commercialisation, and spearhead sustainability initiatives. For businesses seeking to stay ahead, access to grant funding can mean the difference between stagnation and growth. By reducing financial risks, grants empower companies to embrace cutting-edge technology, upskill their workforce, and expand into new markets.

However, the application process is often subject to complex legislation and reporting requirements and can take hundreds of hours to complete. There are also thousands of grant opportunities, so how do you know where to start or what to apply for?

Avant Group removes this stress and administrative burden by managing the entire grant application process, from navigating regulatory requirements and writing applications to handling audits and reporting, allowing businesses to focus on their core operations.

As a leading consultancy firm specialising in government grants, business advisory and technical research, and with representatives in Melbourne, Sydney, Adelaide and Hobart, Avant Group ensures clients have the expertise and support needed to maximise their funding opportunities, drive innovation and achieve long-term growth.

If you can’t make it in person, call 03 8567 7500 or email the team: info@avantgroup.com.au

Avant Group Stand MS430 avantgroup.com.au

Sutton Tools Sutton produces high-quality precision carbide and HSS cutting tools across six global and local sites in four countries.

Sutton’s largest manufacturing facility in Melbourne is home to over 150 machines, producing thousands of drills, taps, and end mills every day to meet the demands of industries both locally and internationally. At AMW, we will showcase a selection of our locally manufactured products, carefully designed for a range of challenging materials, including Titanium, inconel, Bisalloy, and various nonferrous materials.

As a proud partner of AMTIL, Sutton Tools is excited to showcase our latest products at this year’s Australian Manufacturing Week (AMW) exhibition. We recognise that effective tool management is crucial to modern manufacturing facilities. As a leading Australian and global manufacturer, we are entirely dedicated to promoting and supporting best practices in tool management. At AMW, we will emphasise our comprehensive SupplyPro solutions for tool and inventory management. These innovative solutions include Smart Drawer, SupplyBay, and the newest addition, Supply Vend.

All three systems will be set up for live demonstrations, allowing visitors to see firsthand how they can optimise their operations, enhance efficiency, and minimise downtime through intelligent tool management systems.

When it comes to carbide indexable tooling solutions, one brand stands out: Walter Tools. Renowned globally for its superior milling and turning tools, Walter Tools has long been a trusted name in the industry. At AMW, they will proudly showcase their latest products, alongside their experienced local technical and application engineer, Mandar Naik. Mandar will be present throughout the exhibition to answer any questions you may have and provide expert guidance

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on the best tooling solutions for your specific applications, ensuring you get the most out of their products.

In addition to Walter Tools, the Hoffmann Group, one of Europe’s largest suppliers of industrial tooling solutions, will have a significant presence at the event. With an extensive catalogue of over 120,000 part numbers, Hoffmann Group offers a wide array of products designed to enhance every facet of manufacturing. Their solutions include work holding systems, tool holding solutions, personal protective equipment (PPE), metrology instruments, and cutting-edge storage solutions. As the exclusive agent for the Hoffmann Group in Australia, Sutton Tools is thrilled to showcase a comprehensive range of their products. Notable highlights include Hoffmann’s innovative Xtric and Xpent vices for work holding, as well as the advanced ZERO CLAMP quick action clamping systems, all of which will be available for viewing and discussion at the Sutton Tools stand.

We invite you to visit the Sutton Tools high-performance team and booth at the 2025 Australian Manufacturing Week. We’re confident you’ll be impressed by our extensive range of products and solutions, all available in Melbourne. Whether you’re looking to optimise your tool management, discover innovative tooling solutions, or explore our locally produced cutting tools, Sutton Tools has something for every manufacturer. Come see us at AMW, and let us show you how we can help elevate your operations to the next level.

Sutton Tools Stand MT610 suttontools.com

AMW 2025 PREVIEW

Hi-Tech Metrology 33 years of dimensional excellence from HiTech Metrology on display at AMW2025.

Hi-Tech Metrology continues to be the leading provider of high-precision measurement and metrology solutions with a reputation for accuracy, reliability, and innovation. The impressive lineup of advanced metrology hardware and software displayed at AMW2025 will testify to that pursuit of excellence.

Hexagon Manufacturing Intelligence breaks new ground with their latest release of stationary Coordinate Measuring Machines, the Global S Scan+. Built on advanced design principles to inspire certainty and confidence, the Global S Scan+ features tactile scanning, enabling the rapid capture of many surface points. When paired with PC-DMIS software for intuitive, user-friendly programming and comparison back to CAD, Hexagon’s hardware and software combination ensures a seamless workflow from inspection to reporting.

Recognised for its exceptional accuracy, speed, and portability, visitors to Hi-Tech’s stand will witness firsthand how the Creaform HandySCAN BLACK 3D scanner provides unparalleled results for quality control, reverse engineering, and product development.

Also on display from Creaform will be the HandySCAN MAX 3D scanner. Engineered to meet the demands of industries dealing with substantial components, this cutting-edge scanner boasts enhanced performance, increased scanning speed, and an expanded field of view. The Micro-Vu Vertex optical CMM takes centre stage as both a non-contact and contact measurement

solution that sets new standards in precision measurement. With its ability to accurately capture intricate details, the Micro-Vu Vertex addresses the growing demand for reliable and efficient quality assurance processes.

Another layer added to Hi-Tech Metrology's portfolio is the IP54-class Hexagon Absolute 80-series Arm with AS1 laser scanner. Designed for flexibility and ease of use, this advanced tool allows manufacturers to conduct accurate measurements directly on the shop floor. Coupled with worldleading PolyWorks point-cloud software, users can streamline inspection processes to improve overall production efficiency.

Hi-Tech Metrology is committed to delivering precise measurement solutions in challenging environments. To that end, It will showcase the state-of-the-art Leica ATS600 laser tracker. With unmatched accuracy and range, the ATS600 is an indispensable tool for the railway, mining, and shipbuilding industries.

Beyond the impressive lineup of products, Hi-Tech Metrology will engage expo attendees with expert-led demonstrations, offering professionals and enthusiasts alike a deeper understanding of how these technologies seamlessly integrate into manufacturing processes, optimising efficiency and ensuring unparalleled precision.

Hi-Tech Metrology Stand MT550 hitechmetrology.com.au

SUSTAINABILITY. IT’S UP TO US.

RESEARCH RETHINK

REDUCE

REPAIR

At KAESER, our approach - Research, Rethink, Reuse and Repair - ensures that we minimise resource consumption from the ground up.

Every step, from product development to production and maintenance, is designed with environmental responsibility in mind.

Learn more >

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Hawker Richardson Metal Clinching: The proven, eco-friendly alternative to welding.

No heat = No surface damage

Visit Hawker Richardson at AMW2025 to witness live demonstrations of the innovative BTM Metal Clincher.cMetal clinching is revolutionising manufacturing as a sustainable and cost-effective alternative to welding. Used for over thirty years in industries such as automotive, aerospace, and electronics, clinching is gaining traction as businesses seek efficient, eco-friendly production methods.

Unlike welding, clinching eliminates consumables and reduces energy consumption and toxic fumes. Because it does not require heat, the process prevents material warping or surface damage, making it ideal for sensitive or coated materials. It also enhances workplace safety, requiring minimal PPE and training.

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Strong reliable joints Clinched joints offer excellent mechanical strength, comparable to traditional fasteners like spot welding or riveting, but with less effort.

Faster, more efficient assembly

Lower production costs

Clinching forms joints instantly without heat, curing time, or cooling time, significantly reducing production bottlenecks.

Eco-friendly and waste-free

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Benefits of clinching every manufacturer should know A single punch-and-die tooling set (costing approximately $800) can produce 300,000 fasteners, making clinching one of the most affordable fastening methods.

As a cold-joining process, clinching avoids the risks of thermal distortion, warping, or discolouration common with welding.

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Unlike welding, clinching produces zero fumes, toxic emissions, or metal waste - a key advantage for companies looking to meet environmental targets.

John Hart

Join similar and dissimilar materials, such as metal sheets, plastic components, and composites. Its flexibility and ease of use make it a superior choice over welding, especially in applications where material compatibility is essential.

Discover the future of fastening Is your production line still reliant on welding? It’s time to explore a smarter, cleaner, and more cost-effective alternative.

In collaboration with BTM Tooling, Hawker Richardson provides tailored clinching solutions to optimise your production.

Hawker Richardson Stand MT948 hawkerrichardson.com.au

Latest manufacturing technologies from Mazak, Agile Robotics, and hyperMILL are coming to AMW2025.

John Hart will be bringing the Mazak Integrex i-250H S, Quick Turn 350MY, Variaxis C-600, and the VCN-600 to AMW2025 to demonstrate Mazak’s innovations in machining productivity as well as the MAZATROL Smooth CNC Technology. John Hart will also showcase the Agile Flex robotic loading systems for CNC machine tools, and hyperMILL, the CAD/CAM software from OPEN MIND. The next generation of Mazak Integrex - the i-H Series is helping manufacturers respond quickly to ever-changing production demands whilst taking advantage of the new digital solutions offered by Mazak’s MAZATROL SmoothAi CNC. The Mazak Integrex i-250H features Mazak’s MAZATROL SmoothAi CNC, the next generation of SMOOTH TECHNOLOGY. In addition to the conversational programming power of MAZATROL, the SmoothAi control leverages the power of artificial intelligence and machine learning algorithms to power innovative tools like SMOOTHAi Spindle, SMOOTH CAM Ai, MAZATROL TWINS and more. The Mazak Quick Turn 350MY CNC turning center with multi-tasking capability combines advanced technology, productivity and value to deliver exceptional performance. As a MY configuration, the

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machine features milling capability and Y-axis functionality along with a standard through-hole chuck package and integral turning spindle motor to process a wide range of medium or larger diameter parts in a single setup. The Quick Turn 350MY is equipped with the SmoothG CNC that features MAZATROL conversational programming and EIA-ISO programming.

The next-generation simultaneous 5-axis vertical machining centre Mazak Variaxis C-600 uses rigid C-frame construction, a standard 30-tool changer, a dual-supported tilting table, and fast, rapid traverse rates to reduce cycle times on demanding jobs.

It is also equipped with SmoothAi CNC, Mazak’s new artificial intelligence control, which has an in-built learning capability to continually improve machine performance.

The Mazak VCN-600 vertical machining centre is developed for high performance and designed to significantly improve productivity rates for manufacturers undertaking everything from heavy-duty cutting to high-speed dynamic milling. The compact Mazak VCN-600 with BT No.40 features high rigidity construction to ensure high accuracy machining and is now available with extended Y-axis stroke. The

Mazak VCN-600 is equipped with either the new MAZATROL SmoothEz or MAZATROL Smooth G advanced CNC both designed for ease of operation.

The Agile Flex is a range of “out of the box” robotic loading systems, designed and built right here in Australia and marketed worldwide. Rapid to deploy, compact and easy to use, Agile Flex has been developed to add unmanned machining at a very affordable price to any modern CNC machine tool. hyperMILL, the powerful all-in-one CAD/ CAM solution, enables users to increase performance in programming and machining production. hyperMILL is a complete modular CAD/CAM solution that provides state-of-the-art CAM technologies on a dedicated CAD platform: from 2.5D, 3D-, 5-axis and turning strategies to solutions for additive manufacturing and machining processes such as high-speed cutting (HSC) and high-performance cutting (HPC). Whether it’s programming automation, simulation or virtual machines, hyperMILL’s pioneering technologies enable end-to-end digital process chains.

John Hart Stand MT860 johnhart.com.au

AMW 2025 PREVIEW

GECM Are your clients asking you about your business emissions? Green Energy & Carbon Management has the answers.

Australia is steering its manufacturing sector towards a greener future. Its emissions reduction target is 43% by 2030 (below 2005 levels), culminating in NetZero greenhouse gas emissions across all sectors by 2050.

With extensive engineering expertise, our dedicated team at Green Energy & Carbon Management is ready to support you in navigating your new climate-related emissions disclosure obligations.

The Treasury Laws Amendment (Financial Market Infrastructure and Other Measures) Bill 2024 received Royal Assent in September 2024, making climate reporting mandatory for business operations.

From January 2025, Businesses that meet two of the three reporting obligation thresholds will need to disclose their Scope 1 and 2 emissions and Scope 3 emissions from 2026, with assurance demands growing over time.

Leading manufacturers are making bold commitments to reduce supplier Scope 3 emissions, many of which align with the Science Based Targets initiative (SBTi).

While these thresholds may not apply to you, do they apply to your clients? Your clients will look at you and your emissions as part of their Scope 3 financial disclosure.

These manufacturers are joining a global movement grounded in the latest climate science, which aims to limit global warming to 1.5°C. To achieve this, GHG emissions must be halved by 2030 and net zero by 2050.

Large businesses have already started to reduce their Scope 3 emissions by imposing emissions reduction targets on their suppliers, and climate-related financial disclosure requirements will heighten scrutiny of supply chain emissions.

It is time to create a strategy that manages new and tighter energy and emissions disclosure responsibilities. Do you know your emissions? Have you explored new technologies to improve energy productivity and reduce carbon emissions?

Have an expert audit your direct and indirect emissions and clearly understand your corporate obligations. Then, explore tailored strategies to invest in on-site energy efficiency, productivity improvements, and renewable generation opportunities to ultimately reduce your business's energy and carbon costs.

Investing in an energy and carbon management strategy creates operational efficiency, cost savings, safety enhancements, and valuable marketing opportunities. Stay ahead of your competitors, embrace sustainability, and shape the future of manufacturing.

Explore how you can kick-start your carbon reduction journey with our support.

Green Energy & Carbon Management Stand MS932 gecm.com.au

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Safety first at Axelent Axelent Australia brings cutting-edge safety solutions.

Axelent Australia is set to make a substantial impact at Australian Manufacturing Week (AMW) 2025 with its interactive shipping container display, featuring industry-leading safety solutions, live product demonstrations and an exclusive preview of an innovation arriving later this year.

As manufacturing facilities evolve with increased automation and stricter safety regulations, Axelent’s easy-to-install and adaptable solutions help workplaces stay compliant, efficient and protected.

All Axelent safety products meet Australian Standards and the more stringent ISO safety regulations, ensuring businesses are prepared for future regulatory changes. Also, Axelent Australia offers prompt service and delivery across the country with local representatives and a stocked warehouse in Australia, so there is no need to wait and compromise on safety.

Demonstrations of industry-leading safety Axelent’s team will have a range of products for show and exploration, offering visitors a firsthand look at how these safety solutions can revolutionise their workplace safety. The X-Guard Machine Guarding System will be a key highlight, showcasing its modular flexibility to fit a variety of work environments and sizes while meeting the highest safety standards.

"X-Guard’s modular structure works well around our machines, enhancing safety effectively,” said Glen Foreman, Sales Manager at HMPS. “The product's quality is notable, offering durability while meeting safety standards. A straightforward installation process has improved our operations, maximising efficiency.”

Previewing Axelent’s new multifunction column guard Visitors will get an early look at Axelent’s new multifunction column guard, which is set to launch in Australia mid-year. This innovation offers enhanced protection for more enormous structural columns in manufacturing and warehouse environments, improving impact resistance and overall facility safety.

Commitment to sustainability Axelent is a leader in sustainable safety solutions. The company produces 2,588,000kWh of renewable energy annually through its

wind power operations. It also holds partial ownership in E-Kraft, further supporting clean energy initiatives. Additionally, Axelent generates 210,067kWh from its solar panels. Axelent’s impact protection products are made from 100% sustainable materials, ensuring safety without compromising environmental responsibility.

Win custom Axelent Nike shoes Axelent will be running an exclusive giveaway—visitors can win a pair of custom yellow and black Axelent-branded Nike shoes. These signature shoes, worn by the Axelent team, reflect the company’s bold brand identity. You won’t want to miss this.

Explore Axelent’s dynamic shipping container display, watch live demonstrations and get early insights into its latest advancements.

Visit us and start the conversation about safety. Enter to win a pair of custom Axelent Nike shoes!

Alexent Australia Stand WA320 axelent.com.au

Multicam Systems Multicam CNC Routing Machinery. Local CNC Solutions at Australian Manufacturing Week in Melbourne.

Multicam Systems is excited to be part of Australian Manufacturing Week in Melbourne, where we will showcase our latest CNC routing and cutting technologies designed to enhance precision, efficiency, and productivity for manufacturers across different industries. As a trusted Australian manufacturer of CNC solutions for over 30 years, we continue to innovate our machinery to the evolving needs of the industry.

At this year’s show, we will showcase a variety of our CNC machines, featuring live demonstrations that allow you to witness their precision, speed, and versatility firsthand. Our Multicam CNC routers come in various sizes, with processing areas starting from 1200mm x 1200mm and 2400mm x 1200mm. Larger and custom sizes are also available to meet your specific needs.

These machines can be equipped with a range of accessories, including vacuum hold-down beds, fully automatic tool changers, automatic loading and unloading attachments, mist cooling, chip extraction, multiple drill heads, tangential-oscillating knife attachments, and more. Their ability to seamlessly integrate with

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software programs such as EnRoute, Fusion360, SolidWorks, and many others makes Multicam CNC routers a valuable addition to any engineering company. If you work with metals, plastics, composite materials, or timber products, we can demonstrate how our solutions can enhance your production processes.

Australian Manufacturing Week is the perfect opportunity to explore the latest advancements in manufacturing technology. Our machines are backed by a highly skilled team of factory-trained technicians, who ensure the best possible level of support and service through our offices in Newcastle, Melbourne, and Brisbane. Our team will be on hand to discuss how our CNC solutions can enhance your production capabilities. Whether you are looking to upgrade your existing equipment or invest in your first CNC machine, we are here to help you find the best solution for your business.

See you in Melbourne!

Multicam Systems Stand MT960 multicam.com.au

AMW 2025 PREVIEW

Raymax The future is here, and it’s powered by light. The future of manufacturing is photonics from Raymax.

Many of the latest spectroscopy, imaging, and laser processing innovations are on show at Raymax Applications’ AMW2025 Stand MS110. High-powered lasers from Civan and Laserline drive processes such as cutting, welding, cladding, and additive manufacturing. Raymax is the Australasian distributor for these powerful, power-efficient, and versatile lasers, which provide unmatched performance in repairs for mining, gas, and oil industries, battery manufacturing, surface heat treatments, and challenging welding applications.

3D printing and Laserline’s cladding with metal powders and wires are among Raymax’s advanced laser-based solutions for fabricating high-strength, high-precision metal parts. Laserline’s cladding head can apply wear-resistant coatings to extend components’ lives and reduce waste. A cladding and 3D metal printing head for use with metal wires and metal powders will be displayed and discussed, along with zoom optics for flexible configurations, real-time process monitoring, and control systems.

Amplitude’s Satsuma X femtosecond laser source is at the forefront of precision engineering. Ultra-fast, highly accurate micromachining is essential for high benchmarks, such as optimal performance and biocompatibility in intricate medical devices, including stents, surgical tools, and microfluidic components.

The Satsuma X is an ultra-fast laser source that delivers 50W of laser power in femtosecond pulses for ablation, cutting, and dicing, including wafer dicing, patterning, and high-quality texturing, among other applications. This machine combines high energy (500μJ), high repetition rate (tunable up to 40MHz), and high beam quality, plus unique features: GHz burst (up to 6,000 pulses) and femtoTrig …. Ask Raymax about more features and benefits.

Global Shop Solutions

The way we capture and interpret spectral information across different domains is being transformed by hyperspectral imaging and Raymax’s partner, HySpex, leads the charge. HySpex and European collaborators have developed a system that simultaneously collects and analyses hyperspectral data. It’s set to revolutionise use of hyperspectral imaging and data, drones, and remote sensing technologies. Laboratory hyperspectral imaging systems: Raymax’s stand will display a Classic SWIR-384 camera in a lab configuration, which provides ultra-high resolution and critical insights into material composition, biological samples, and chemical processes. BreezeGeo Software will provide on-the-fly data analysis of mineral samples on the demo setup.

Field and UAV-based hyperspectral imaging: These aerial imaging systems deliver remote sensing capabilities for agriculture, environmental monitoring, and mineral exploration. Raymax will display a Mjolnir camera in a UAV configuration for remote sensing, which captures minute detail and brings vital insights to precision farming, land surveying, and ecosystem analysis.HySpex airborne and space-borne hyperspectral imaging facilitates large-scale mapping and remote sensing for accurate monitoring of geological formations, vegetation health, and climate change. These systems extend the boundaries of spectral analysis for defence, environmental science, and planetary exploration.

Talk to the experts from Raymax to discover how we can make light work for your manufacturing and analytical processes with lasers and photonics systems that are transforming manufacturing – including Applied Spectra, Amplitude, Civan, FOBA, HySpex, Laserline and VIAVI. Raymax Stand MS110 raymax.com.au

Simplify your manufacturing with Global Shop Solutions ERP software. Check us out at our stand at AMW2025.

If you don’t have complete visibility into your operations, you’ll be left behind. That’s where Global Shop Solutions ERP software comes in. The latest ERP innovations will be on display at Australian Manufacturing Week, showcasing how manufacturers can lower costs, schedule and deliver on time, obtain accurate inventory, serve customers better, and more. For example, nine out of ten manufacturers say that inventory control is one of their biggest challenges. Keeping the right materials on hand without overstocking or running short can feel like a constant battle. Global Shop Solutions ERP, with real-time inventory tracking, automated purchasing, and multi-location management, helps manufacturers strike the perfect balance. Automatic alerts prevent stockouts and overages, so manufacturers can meet customer demand without unnecessary delays.

Accurate quoting is just as critical. Misjudging costs can mean lost profits or customers. The Estimating & Quoting application allows manufacturers to pull in real-time material costs, labor data, and production schedules to generate precise quotes. This not only builds trust with customers but also ensures businesses stay competitive, even when material costs fluctuate.

With the ERP Dashboard Designer features, making sense of all this data is easier than ever. This easy-to-use tool allows manufacturers to build Dashboards that show data the way they want. Customisable dashboards, built with simple drag-and-drop widgets, make it easy to focus on the data that matters most.

With an extensive library of pre-built dashboards, getting up and running is quick and seamless. That’s why Global Shop Solutions

provides both cloud and on-premise ERP options, allowing every manufacturer to align their ERP with their specific IT needs. Whether your business necessitates the flexibility and remote accessibility of the cloud or the control of an on-premise system, Global Shop Solutions has the right solution for you. Manufacturers can select the option that best supports their workflows, data management preferences, and infrastructure, ensuring they derive the maximum value from their ERP investment.

The future of manufacturing depends on efficiency, accuracy, and the right technology.

Global Shop Solutions Stand MS901 globalshopsolutions.com

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AMW 2025 PREVIEW

Gühring at AMW2025 Gühring Australia: Supporting Australian manufacturing since 1989.

Since its founding in 1898, Gühring has been at the forefront of precision cutting tool innovation, setting industry standards in quality, performance, and reliability. With a legacy spanning over 125 years, Gühring has established itself as a global leader in developing highperformance tools for industries such as aerospace, automotive, medical, and general engineering. Recognising the growing demand for advanced tooling solutions in Australia, Gühring expanded its global footprint and established Guhring Australia (Guhring Pty. Ltd.) in 1989 in Victoria. This strategic move was driven by a commitment to support Australian manufacturers with state-ofthe-art tooling technology and local expertise. Over the past three decades, Guhring Australia has played a pivotal role in enhancing productivity and efficiency across a wide range of industries.

Commitment to innovation and local manufacturing Guhring Australia has continually invested in their research, development, and manufacturing capabilities to meet the evolving needs of local industries. Equipped with cutting-edge CNC tool grinding machines, a PVD coating machine, and a support team of highly skilled engineers, Guhring Australia provides tailored tooling solutions that enhance machining performance and reduce production costs. The Guhring Compression Cutter and Zenit PVD coating are just some of the innovations that were developed and made in Australia; now shared with the rest of the world.

One of Guhring’s strengths is its ability to offer customised tooling solutions coupled with advanced tool reconditioning and coating services. By extending tool life and optimising performance, Guhring helps Australian manufacturers achieve better efficiency and sustainability in their operations. The company’s in-house coating facility further reinforces its commitment to delivering superior wear resistance and tool longevity.

EVOK3D

Supporting Australian industries with local expertise Guhring Australia’s presence goes beyond supplying highperformance cutting tools. The company actively supports local industries through technical training, process optimisation, and collaborative partnerships. By working closely with manufacturers, Guhring ensures that customers receive the best tools and the knowledge and support required to maximise their potential.

The company’s expertise extends to various industries, including aerospace, automotive, defense, mining, energy, and medical manufacturing, where precision and reliability are paramount.

Through its strong distribution network and dedicated service teams, Guhring Australia remains a trusted partner in advancing Australia’s manufacturing capabilities.

Looking ahead: A future built on precision and performance As Australian manufacturing continues to evolve with AMW2025, Guhring Australia remains committed to driving innovation and excellence in machining. With newly developed indexable milling and drilling tools, an expanded grooving line, and new cutting geometries and coatings for the next generation of materials, Guhring is well-positioned to meet the future challenges while maintaining its legacy of quality and precision.

Since its establishment in 1989, Guhring Australia has been a support pillar for manufacturers seeking world-class tooling solutions. With a foundation built on quality, expertise, and innovation, Guhring Australia looks forward to helping shape the future of precision machining and manufacturing in the years to come.

Gühring Pty Ltd Stand MT660 guhring.com.au

Shaping the future of manufacturing automation at AMW2025.

As the manufacturing industry continues to rapidly evolve towards greater efficiency and scalability, EVOK3D is excited to unveil the next frontier in manufacturing automation at AMW2025. We will provide an in-depth look at comprehensive automation, process optimisation, and cutting-edge 3D printing technologies that are transforming industrial production. Attendees will have the opportunity to engage with our expert team and examine finished parts that clearly showcase the real-world impact of our solutions.

Our display will showcase how HP Jet Fusion 3D automation is revolutionising production processes. Our team will explain how manufacturers can achieve a seamless workflow, optimise material use, and realise significant cost savings. We will discuss the HP Jet Fusion 3D Automation Accessory, which automatically manages Build Unit exchanges to maintain continuous, labour-free printing cycles. Additionally, we will highlight the HP Jet Fusion 3D Powder Handling Automation Solution—a fully integrated system that enhances quality control, reduces waste, and boosts operational efficiency. Both innovations are designed for smooth integration into factory settings and feature Autonomous Mobile Robot (AMR) compatibility, paving the way for a fully automated production ecosystem.

By leveraging our automated manufacturing systems, businesses can achieve factory-wide automation that drastically lowers the total cost of ownership (TCO) and reduces labour expenses.

Streamlined workflows and the ability to extend production hours— even into nights and weekends—translate to significant productivity

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gains and operational improvements. The finished parts on display will serve as compelling evidence of these enhancements in action.

A highlight of our booth is our discussion of AutoShot, which is designed to enhance post-processing performance. By incorporating advanced powder blasting and depowering techniques, AutoShot improves powder deposition and surface treatment to produce smoother, more precise parts with minimal manual intervention. Integrated with advanced thermal and powder handling solutions, it further strengthens workflow automation by boosting the repeatability and consistency of the final products.

Our experts will also share insights into the cutting-edge range of 3D printing materials that are shaping the future of industrial production.

Discover new materials like PA 12 FR, PA 12 S (enabled by Arkema), PA 12 (enabled by Evonik), PA 11, PP (enabled by BASF), PA 12 W, and more. These materials provide exceptional durability, superior mechanical properties, and enhanced sustainability, opening new possibilities across the automotive, healthcare, industrial goods, and consumer product sectors.

EVOK3D is proud to be your full-service provider of advanced 3D printing solutions. We also supply machines, materials, software, and technical support for other top brands such as ASIGA, SOLE SOLUTION, 3D GENCE, and more.

EVOK3D Stand AM405 evok3d.au

AMW 2025 PREVIEW

Launching spare robots Robot Spares launch a range of innovative products for automation, manufacturing, and robotics sectors at AMW2025.

Robot Spares has chosen AMW2025 as the ideal stage for these exciting product debuts. Alongside its extensive selection of fully refurbished spare parts for ABB robots and its lease-to-buy used robot programs, Robot Spares will introduce: Advanced Tool Changers – Developed by their Swedish partner Robot System Products (RSP), these high-performance tool changers enhance robotic versatility and efficiency.

Sustainable Custom Robot Protective Suits—Designed and manufactured locally, these cost-effective protective suits are made from recycled materials, reinforcing Robot Spares' commitment to innovation and sustainability. Robot System Products is globally recognised for its state-of-the-art industrial robot accessories, including tool changers, swivels, hose packages, and valve units.

At AMW, Robot Spares will unveil its latest CoboShift series from RSP, engineered to elevate the capabilities of collaborative robots (cobots). These new manual and automatic tool changers are designed for seamless integration and offer precision, speed, and adaptability in industrial automation. A standout feature of the CoboShift series is RSP’s patented TrueConnect™ mechanical locking system. This innovation ensures secure, reliable tool changes without requiring precise alignment. It also provides positional flexibility and repeatability, making tool changes faster and more efficient.

Robot Spares is also launching its own range of custom robot protective suits, complementing its existing range from Evotec.

Over the years, the company has witnessed numerous robot failures caused by harsh working environments, which sometimes lead to premature decommissioning.

To tackle this issue, Robot Spares has created a fully customisable protective suit made from locally sourced recycled materials. This solution not only prolongs the robot's lifespan but also promotes environmental sustainability. Visitors to AMW can witness the suit in action, showcased with a collaborative robot.

Robot Spares Stand RA232 robotspares.com.au

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AMW 2025 PREVIEW

SYSPRO ERP SYSPRO to showcase its advanced manufacturing ERP software at AMW2025.

This year at AMW2025 in Melbourne, SYSPRO will demonstrate that its Enterprise Resource Planning (ERP) and Manufacturing Operations Management (MOM) systems are most effective when integrated. These complementary solutions provide manufacturers with holistic, consolidated records of all business transactions.

Together, they are designed to help manufacturers enhance efficiencies by providing a real-time view of all the plant’s processes to optimise them.

Integration and Intelligence: SYSPRO's ERP System SYSPRO ERP solutions enable and empower modern manufacturers through the automation and integration of core business processes. Its ERP solutions can capture and manage business data, presenting it in ways that make it intuitively easy to understand and more powerful. Trends and anomalies can be identified, analysed, and leveraged with unprecedented ease and speed. SYSPRO's ERP system stands out for its deep integration capabilities. It offers a comprehensive solution that covers all aspects of business operations, from financial management to supply chain logistics. This year, the focus is on how SYSPRO ERP enhances operational efficiency, reduces costs, and improves decision-making processes through real-time data insights.

One of the key features of the SYSPRO ERP system is its ability to seamlessly integrate with various business processes, ensuring a unified and coherent workflow. This integration extends to the Internet of Things (IoT) and Artificial Intelligence (AI), allowing businesses to leverage these technologies for automated decisionmaking and enhanced production processes.

Elevating manufacturing operations: SYSPRO MOM Alongside its ERP system, SYSPRO will showcase its MOM platform. Demonstrating SYSPRO's commitment to providing end-to-end manufacturing solutions, SYSPRO MOM is designed to optimise production processes, improve product quality and enhance operational visibility. The platform includes real-time production monitoring, quality management, and advanced scheduling features. These features enable manufacturers to gain greater control over their production processes, reduce downtime and ensure consistent product quality. The MOM platform integrates seamlessly with SYSPRO's ERP system, providing a holistic view of manufacturing operations.

Driving data-driven decisions: Embedded analytics A highlight of SYSPRO's showcase is its embedded analytics capabilities. In today's data-driven world, the ability to quickly analyse and act on data is crucial. SYSPRO's ERP system comes equipped with powerful analytics tools that provide actionable insights into every aspect of the business.

SYSPRO ERP's analytics capabilities enable manufacturers to monitor key performance indicators (KPIs), identify trends, and make data-driven decisions. From inventory levels to financial performance, SYSPRO's analytics tools provide a comprehensive view of the business and a single source of truth, enabling better strategy formulation and execution.

Optimising inventory Inventory optimisation is another focal point of SYSPRO's presentation at AMW 2025. Inventory management challenges, particularly in a fluctuating market, demand sophisticated solutions like SYSPRO’s. Its inventory optimisation tools are designed to help businesses maintain optimal inventory levels, reduce carrying costs and ensure timely fulfilment of customer orders.

The system employs advanced algorithms and machine learning techniques to forecast demand accurately, manage replenishment, and optimise stock levels. By ensuring product availability, it improves inventory efficiency and enhances overall customer satisfaction.

SYSPRO's Vision for the Future of Manufacturing SYSPRO's vision for the future of manufacturing entails integrating ERP and MOM platforms with advanced analytics and inventory optimisation. SYSPRO is leading the way in creating intelligent, efficient and responsive manufacturing systems. As manufacturers increasingly look towards digital transformation to remain competitive, SYSPRO's solutions can transform their manufacturing operations, paving the way for increased efficiency, reduced costs and enhanced decision-making capabilities.

SYSPRO Stand RA540 au.syspro.com

cadpro Australia cadpro helps businesses unlock future opportunities through advanced technology and creative problem-solving. cadpro is excited to participate in this year's AMW 2025 event.

We will showcase our innovative CAD/CAM software solutions specifically designed for the design and manufacturing industries.

Cadpro has been a part of AMW since its inception in Australia.

At our booth, you'll have the chance to engage with our team and explore how our software can simplify complex design and manufacturing processes. Experience live demonstrations that highlight how our solutions streamline tasks in 3D modelling, CNC machining, and product data management, all aimed at enhancing productivity. Our knowledgeable professionals will be available for personalised consultations to discuss your specific challenges and provide tailored insights into how our solutions can improve your operations. We will also share insights on the latest trends in advanced manufacturing and how effective data management can lead to sustainable practices. Expect interactive displays that allow you to engage directly with our software and exciting giveaways

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focused on innovation. At cadpro, we believe that the right software and a collaborative mindset can significantly enhance business processes. We will also have a great Lego prize as a give away so come and visit our stand to enter the draw. We look forward to connecting with you at AMW 2025 and exploring how we can support your journey toward innovation and success! cadpro Australia Stand MS450 cadpro.io

AMW 2025 PREVIEW

Sandvik Coromant Sandvik Coromant embracing transformation in the manufacturing industry.

The manufacturing industry constantly transforms, adapting to and occasionally driving societal changes. Today, we are witnessing key trends such as the need for greater sustainability, leveraging the potential of digitalisation, optimising processes to address cost pressures, and recruiting skilled and competent individuals to meet current and future demands.

explore our machine investment and process engineering services, and learn about our vending tool logistics. Also, visitors will get to see the actual vending tool machine and learn how it can significantly enhance streamline inventory management, reduce costs, and lower net working capital. Our solutions improve automation, offer better control, and provide a clear return on investment.

The shift towards regionalisation, rising material costs, and an increasing emphasis on sustainability contribute to a more sophisticated manufacturing landscape. Manufacturers are responding by enhancing tool inventory management, increasing metal cutting efficiency, maximising machine utilisation, improving machining predictability, accessing data and best practices, advancing automation, and promoting material circularity.

Sandvik Coromant values strong partnerships and continuously learns from industry leaders to share expertise and drive positive change. At this show, we are partnering with Vericut and Mastercam.

Participants will gain prompt access to top manufacturing expertise, receive solutions throughout their value chain, and expand their network within the Sandvik Group. Vericut will showcase its simulations and Force Optimization, while Mastercam will present CAM solutions and programming support, with assistance from the local agency GCode Engineering Solutions.

To tackle these challenges, Sandvik Coromant believes that adopting certain habits and practices can lead manufacturers to success, regardless of the type of production or situation. We have identified eight habits of successful manufacturers, emphasising a holistic approach that focuses on the most crucial steps and removes obstacles to achieve lasting success i.e. Manufacturing Wellness. Visitors to our booth will have the opportunity to engage with our yellow coat experts on several manufacturing topics,

In summary, people, technology and knowledge to advance your business towards manufacturing wellness is our promise.

Sandvik Coromant Stand MS360 sandvik.coromant.com

Experience the future of laser welding MAXPHOTONICS and THEO introduce the THEO MA1 ULTRA handheld laser welder at AMW2025.

Maxphotonics brand THEO will showcase its latest handheld laser welding innovation, the THEO MA1 ULTRA, at AMW2025.

This device redefines precision and efficiency, making it ideal for applications in the automotive and aerospace industries, food and kitchen technology, and plant and container construction.

Visitors at the THEO Laser Inc stand can learn about this innovative product and experience the THEO MA1 ULTRA firsthand through live demonstrations and hands-on testing.

For over 20 years, Maxphotonics has been at the forefront of laser innovation, quality, and efficiency. The company is not only a leading provider of high-power fibre lasers – including CW fibre lasers, pulsed fibre lasers, and mobile laser welding systems – but also a developer and manufacturer of proprietary laser technology and optical components. With THEO, Maxphotonics has established a dedicated brand for high-performance handheld laser welding systems, offering precision, mobility, and ease of use across various industries. The company also operates an R&D department, global service and sales centres, and the THEO Academy, ensuring cutting-edge solutions, expertise, and customer support worldwide.

THEO MA1 ULTRA: High-speed, high-precision welding in a compact system At AMW2025, the spotlight will be on the THEO MA1 ULTRA, a game-changer in metalworking. This handheld laser welding system features next-generation ultra-high-efficiency laser modules, increasing energy efficiency by another 25 % over the current models. In fact, the current generation already reduces energy consumption by up to 80 % compared to traditional welding.

The MA1 ULTRA delivers ultra-deep penetration of up to 8.5mm.

Designed for stainless steel, aluminum, galvanised steel, and more, it offers up to 10 times faster welding speeds compared to traditional methods like TIG welding, significantly boosting productivity.

Beyond that, the MA1 ULTRA is built for long-term durability. Due to the lower thermal load, the laser performance remains consistently stable, ensuring uniform welding quality. It maintains a 100% duty

cycle on materials up to 4mm for continuous, reliable performance in the most demanding conditions.

The THEO MA1 Series has integrated safety mechanisms, including automatic shutdown functions and precise control systems to minimise risks. Additionally, the device meets the Performance Level D (PL D) standard, one of the highest industrial safety classifications.

New service centre in Australia In addition to showcasing the THEO MA1 Series, Maxphotonics has exciting news to share: a new service centre in Williamstown North, Victoria. This facility will directly support Australian customers by offering repair services alongside expert technical assistance, local spare parts storage, and ongoing training programs. For Australian businesses, this means shorter wait times, improved training on safe laser operation, and immediate access to technical expertise.

Live Demo: Hands-on laser welding From 6th to 9th May 2025, visitors at AMW will have the opportunity to experience the future of laser welding live. At Stand MT600, attendees can witness first-hand the precision and efficiency of the THEO MA1 Series. The Maxphotonics team will be present for Q&A sessions and product demonstrations.

THEO Laser Inc. Stand MT600 theo.inc

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6-9 MAY, 2025 • MCEC, MELBOURNE

AMW 2025 IN MELBOURNE IS SHAPING UP TO BE THE BIGGEST EVER. Australian Manufacturing Week has been Australia’s premier manufacturing technology event for over 20 years.

JOIN MORE THAN 15,000 ATTENDEES AND 400 EXHIBITORS Explore the latest developments in manufacturing technology.

With live demonstrations on the floor, a curated speaker series, and unparalleled opportunities to network within the industry, it’s an event you don’t want to miss.

DON’T WASTE TIME. PRE-REGISTER NOW! Our registration and admission processes have changed for 2025.

With large crowds expected, pre-registration is highly recommended.

The process is quick and easy, and could save you a lot of time at the event.

Learn more about AMW 2025 and register today. Scan the QR code or visit www.australianmanufacturingweek.com.au

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CONSTRUCTION & INFRASTRUCTURE

Prebuilt Prebuilt quietly manufactures modular houses, railway stations, schools, hotels, and police stations. It has one of the biggest manufacturing sites in the country. AMT Editor Paul Hellard visits the site.

Rob and Christiana Colquhoun established Prebuilt in 2003 to deliver innovative design in the modular home manufacturers market. They built on their collective backgrounds in development, construction, and asset management and their passion for intelligent architecture.

Prebuilt has constructed and installed hundreds of residential and commercial projects offsite, with budgets ranging from $250,000 to over $20,000,000.

Prebuilt started by focusing on high-end residential homes and later expanded into commercial projects. The company has a strong in-house design and engineering team that works closely with architects and other consultants on projects.

Sustainability and environmentally friendly design are important considerations, especially for commercial projects.

“Prebuilt has successfully delivered projects nationwide, adapting to various client requirements and regulatory frameworks,” said Mal Batten, CEO of Prebuilt. “Whether it's modular McDonald’s stores in Western Australia, educational facilities in New South Wales, or residential clients in Queensland, flexibility and expertise ensures seamless execution across the states.”

Prebuilt operates under a Certified Quality Management System, ISO9001. This means that all operations, procedures, and processes are subject to a continuous improvement approach. Commercial buildings that serve the community are always designed to comply with the objectives of the national construction code and associated Australian standards. This ensures their practicality for years to come, complementing their clever and aesthetic design.

"At Prebuilt, we leverage technology to enhance efficiency while maintaining a consistent approach to offsite construction,” said New Business Manager Troy Rossiter when AMT visited in March.

“Our process ensures high-quality, factory-controlled builds seamlessly transported and assembled onsite—this is a key factor

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in our success. All of our projects are designed using Revit software, essentially a database of information that lets you add to its powerful 3D architectural platform in multiple ways. Revit software allows us to plan, design, build, and manage a design or project based on a single building information model (BIM).

Careful planning is required to ensure the modules can be transported and assembled efficiently, with considerations around size, weight, and logistics.

Prebuilt has completed projects across multiple states in Australia, with a focus on commercial work like train stations, government buildings, and education facilities.

Some of their more high-profile commercial projects include the Frankston, Ormond, Nunawading, Rosanna, Heatherdale, Gardiner, and Ginifer Railway Stations, and some high-end design projects in NSW and Queensland.

“We offer comprehensive in-house design capabilities, including structural and architectural expertise.” explains Rossiter. “For residential projects, we develop fully customised homes. We collaborate with client-appointed architects or select partners in commercial projects based on project needs. Sustainability is often a key requirement, particularly in council-led developments.”

Steel fabrication All of Prebuilt’s commercial and residential project work, in fact, all the modern structural frames, are constructed from heavy-duty steel at their 40,000sqm manufacturing site in Kilsyth, Victoria.

The warehouse area is a vast expanse with an assembly zone comparable to an airport in size. Much of the assembly work also takes place outdoors, where a school building is located. "Our Kilsyth manufacturing facility produces all structural steel components, from base frames to roof structures,” explained Rossiter. “We collaborate with multiple suppliers to source raw materials, which

CONSTRUCTION & INFRASTRUCTURE

our team then fabricates and assembles with precision. This method ensures strength, efficiency, and consistency across all our builds.” The structural design is completed using Tekla Structures software, enabling us to create and manage 3D structural models and guiding us through the process from concept to fabrication.

The shop drawing creation process is automated, allowing files to be sent directly to the steel fabricators for precise supply.

metres high—to streamline delivery while minimising costs. Prebuilt manufactures the project entirely as near-complete buildings that can be pulled apart. At Prebuilt, we construct buildings as modular units with strategically designed joints. These modules are built for easy transport and assembled onsite. Module joints are seamlessly finished to ensure structural integrity and efficiency,” explained Rossiter.

PFCs range from 180 to 220, sometimes in sections of 250 RHS. There are various gauges of structural steel. Materials typically arrive as essentially raw materials. Sometimes, the chassis will be fabricated offsite and delivered as a complete unit, and the same applies to the roof frame. “Then we add the structural columns to the base and put the roof on top. Essentially, we verticalise the building,” explained Rossiter. “The industry refers to it as volumetric modular, rather than panelled or flat pack modular components.”

“Our goal is to complete 90-95% of the construction in our factory, reducing onsite work and ensuring faster project completion.” For most of the commercial work, the registered building surveyor will appoint someone or will come and inspect themselves during fabrication. Typically, they appoint an engineering consultant. Each client is different. Some clients will nominate RBS. Some clients say you are nominated RBS. So we are pretty flexible in that way.

And contracting mechanisms change as well. We're flexible and adaptable to what the client needs for their project.

There’s a whole lot of welding and setting the steel on jigs, using heavy cranes to position one particular build here, measuring 18 metres. Rotating and moving is made easy with their JDN Monochrane, dual, Single Girder Master/Slave setup with i-GLIDE technology. One has just begun, but another looks like a semiconstructed housing block. Further along is a modular hotel room, complete with power and there’s even a bed inside, as if set for a Vogue spread. There are so many projects on the go here.

Moving the build One of the logistical challenges in these builds is keeping each section of the construction within a set size so it can be delivered to sites at the minimum cost.

"Each project is designed for efficient transport and assembly. We adhere to strict size parameters—up to 5.5 metres wide and four

Software The Prebuilt brand has been built on the back of high-end, highquality, custom homes, and we intend to continue this offering to our customers even with the increase in commercial projects we are delivering.

We enhance our design process with Enscape software, enabling our team to generate realistic renderings, videos, panoramic images, and VR simulations directly from planning data. Additionally, drone photogrammetry software captures aerial imagery to create precise 3D models and maps. Together, these technologies allow clients to explore a photorealistic 3D model of their home in its actual environment, offering a true-to-life preview of scale, aesthetics, and surroundings before construction begins.

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Investments The company has recently invested in expanding its manufacturing facilities, nearly doubling its production capacity to meet growing demand. Outside the manufacturing hangar is an area Prebuilt once dubbed the Grassy Knoll. It has been cleared and turned into hard sand to become the largest manufacturing facility in Victoria for modular construction and a secure site that Prebuilt can allocate to individual clients as needed.

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Having developed efficient and sustainable construction techniques in the residential market, Prebuilt expanded into the commercial sector in 2005 with projects across government, education, transport, community, health, accommodation, retail and property. prebuilt.com.au

CONSTRUCTION & INFRASTRUCTURE

Circular Beds Sweet dreams are made of recycled plastic.

Sweet dreams and a sustainable night’s sleep are now a reality following the launch of Australia’s first bed base made from 100% recycled plastic under the brand ‘Circular Beds’. Made in Victoria, the pioneering bed base contains about 22kg of recycled consumer plastic (enough for a king single) from items such as milk crates, garden pots, storage containers, and buckets. It is completely recyclable at the end of its life.

The concept of a 100% recycled plastic bed base had its genesis in a question from Tracey Pryor, Director of Innovation at the Australian Bedding Stewardship Council (ABSC), to Dr John Stehle, Inventor and Director of ROBOVOID, being ‘how can we redesign bed bases to keep them out of landfill and make them truly sustainable?’

ROBOVOID subsequently developed the concept into a prototype with the support of Swinburne University, GT Recycling and the ABSC, with $300,000 in grant funding from Sustainability Victoria on behalf of the Victorian Government.

According to ROBOVOID Director, Scott Olding, bed bases are typically constructed from low-grade virgin timber, bolted or stapled together, and covered in fabric with more staples. This mix of materials is notoriously difficult and costly to recycle as it’s labourintensive. “By using recycled plastic for the bed bases, we avoid using virgin materials and divert plastics from landfill. Additionally, this recycled plastic is sourced within Australia, unlike many other bed-base materials often imported and made from virgin resources.”

A second Sustainability Victoria grant of $100,000, with cash and in-kind contributions from ROBOVOID, the ABSC and Social Living, a social enterprise, is paving the way for commercial outcomes.

Four trials are currently in progress or have been completed to support further refining of the bed base design. The trial participants are drawn from Social Living’s network and focus on environments that have higher tenancy turnover rates, typically produce more significant volumes of bedding waste and are organisations that want better outcomes for the environment. Two trials are in student accommodation, another in a social housing environment and the fourth in a First Nation’s community in the Northern Territory.

Benjamin Armstrong, Director at Social Living, says its organisation’s focus is on designing and manufacturing bedding and furniture applying circular economy principles.

“We’ve designed our products to be easily repaired, returned and recycled.

By creating a circular market for our products, and building them to last, Social Living keeps more furniture waste off the streets and out of landfill. “Our goal is to find better ways to develop products that fit into a circular economy so we can create more jobs for marginalised and at-risk communities,” says Mr Armstrong.

“We’re grateful for the support and contributions from our partners,” Tracey Pryor of the ABSC said. “The Circular Beds project embodies the ABSC’s dedication to innovation and sustainability, and we look forward to sharing this journey with the industry and beyond.”

The Circular Beds bed base is also designed for durability, resisting mould, odour, and pests. It’s easy to clean and sterilise for reuse, significantly extending its lifespan and countering the disposability culture. At the end of its life, the bed base can be fully recycled, maintaining its utility within the circular economy and helping reduce bedding waste and waste management costs.

“This is a notable example of how Sustainability Victoria is supporting new research and development that helps Victoria lead the way in cutting waste and reducing our impact on the environment,” Matt Genever, CEO of Sustainability Victoria said. “Australians throw away about 1.8 million mattresses and hundreds of thousands of bed bases a year, with a high percentage ending up in landfill.

This project is not only using our post-consumer plastic waste but creating a product with tremendous social benefits.”

The Circular Beds bed base was unveiled to bedding industry representatives in November last year at Sustainability Victoria, where ROBOVOID showcased the product's potential to reshape the industry. As a result, the bed base is now on display at Chiropedic in Braybrook. robovoid.com

sustainability.vic.gov.au

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ENERGY & SUSTAINABILITY

Australian industry heat pump uptake Australia lagging behind New Zealand on cutting industrial energy costs - Amandine Denis-Ryan | CEO, IEEFA Australia takes up the case.

Last year, research from IEEFA revealed that electrification could slash energy use in industrial processes, using heat pump technology that is commercially available today. However, adoption remains slow in Australia, with only a few industrial heat pumps (IHPs) deployed here. In contrast, New Zealand is already well ahead of its larger neighbour.

New Zealand’s Energy Efficiency & Conservation Authority (EECA) estimates that about a quarter of their country’s potential for IHPs has now been captured. The shift appears to have contributed to a material decrease in coal and gas use in the country’s food and beverage sector. Between 2019 and 2022 (the latest year of available data), coal use in the food and beverage sector decreased by 12% and gas use by 21%, while electricity use increased by 7%.

The successes achieved in New Zealand offer Australia a range of valuable learnings if decisive action is taken now.

A comprehensive approach was key to success The New Zealand government started supporting the deployment of IHPs in 2013 through the Technology Demonstration Fund, which demonstrated IHPs at lower temperatures (60°C) in commercial and industrial applications. The program has progressively moved to higher temperatures as the technology has advanced. In 2018, the government supported the demonstration of a small number of applications with temperatures of 80-90°C. The program provides 50% co-funding, with up to roughly A$450,000 of support for IHP projects.

Support then moved to deployment through the Government Investment in Decarbonising Industry (GIDI) fund. The fund supported 83 projects with 35% co-funding, mostly decarbonising industrial heat through energy efficiency, electrification and shifting to biomass. About 26-30 projects involved IHPs, receiving NZ$4045 million in government funding. This allowed the projects’ paybacks to decrease enough to unlock internal capital.

Significantly, government support wasn’t limited to funding projects, but also included information and capacity-building elements.

The government worked with international experts to share their learnings; it partnered with universities where required to look at how to best integrate IHPs into existing processes and industrial sites; and it organised training and site visits. It also invested in a team to engage with industry, including dedicated account managers for the top 200 energy users, which was helpful in developing a pipeline of projects for government programs.

The Energy Transition Accelerator provides up to 40% and NZ$35,000 in co-funding to help businesses assess their opportunities to reduce emissions. The assessment relies on a full review of the business’ energy balance and provides a costoptimised decarbonisation pathway, which businesses can then choose to implement in full or progressively. This provides businesses with a good understanding of where IHPs do or do not make sense for them.

IHPS have many financially attractive applications, and they’re not all complex IHPs are particularly attractive for processes that use both cooling and heating, as the waste heat from the cooling process can be used as an input to the heating process.

In many cases, there were more benefits than just the reduction in energy costs. IHPs are much easier to operate than fossil fuel boilers and, according to EECA, “don’t require ash disposal, fuel handling, and other operational costs, and may need less supervision and

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operator intervention." Projects have also provided some resilience benefits, such as the ability to turn off an unstable fossil fuel boiler, or by maintaining both the IHP and the original boiler, thereby allowing for a shift between fuels.

How government support kick-started a new industry One of the key impacts of the various government programs was to catalyse the development of an IHP industry in New Zealand.

Refrigeration companies are now the main suppliers of IHPs, supported by specialised consultants. IHPs use the same technology as refrigeration systems, which makes refrigeration companies a natural fit. They hired or partnered with heating engineers and learnt how to assemble and integrate the technology.

It wasn't very easy to start with, given that the first units were fully bespoke. However, there are now quite a few projects up and running, which have provided both suppliers and consumers with confidence in the technology. Suppliers have a range of case studies they can showcase to interested businesses.

The technology is also still progressing. For example, some IHPs are now available in containerised models, which come at lower cost and with lower complexity (but may lead to small efficiency drops in some cases). Now that the GIDI program has closed, IHP projects are still going ahead in New Zealand without any government support.

Australia has a lot to learn from New Zealand, and can benefit from the capacity developed there. In the context of imminent excess gas demand on Australia’s east coast, it’s time to start looking at those opportunities seriously.

Note: Publicly available information was complemented by interviews with DETA, New Zealand’s Energy Efficiency & Conservation Authority (EECA) and Essential Energy in preparing this article. https://ieefa.org/resources/queensland-lng-exports-decade-highdomestic-prices-falling-local-demand. ieefa.org

William Buck supports manufacturers at every step We specialise in providing accounting and advisory services specifically designed for the manufacturing industry. With our expertise and tailored approach, we can help your manufacturing business navigate through various stages, from start up to growth and maturity, ensuring financial success and sustainability at every step.

Scan the QR code for a complimentary consultation with a Manufacturing specialist advisor.

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ENERGY & SUSTAINABILITY

Hydrogen-led energy Production tax incentives for renewable hydrogen and critical minerals. By Carole Goldsmith.

The Future Made in Australia Production Tax incentives constitute a significant step toward boosting the production of renewable green hydrogen and critical minerals in this country.

The Federal Government's Future Made in Australia (Production Tax Credit and Other Measures) Bill 2024 passed to Parliament in February this year, a big step in making Australia indispensable to the global net zero transformation.

The legislation provides tax offsets for producing renewable hydrogen and critical minerals and expands Indigenous Business Australia’s role and scope.

Jointly announced by the Treasurer, Jim Chalmers, Minister for Climate Change and Energy, Chris Bowen, Minister for Resources, Madeline King; and Assistant Minister for a Future Made in Australia, Senator Tim Ayres, the legislation establishes two tax incentives: •

A Hydrogen Production Tax Incentive worth two dollars per kilogram of renewable hydrogen produced between 2027– 2028 and 2039–40 for up to ten years per project.

• A Critical Minerals Production Tax Incentive worth ten per cent of relevant processing and refining costs for Australia’s 31 critical minerals, for critical minerals processed and refined between 2027–28 and 2039–40, for up to ten years per project.

These tax incentives aim to encourage and enable new industries that will put Australia on a path to net zero. The Australian Government also provides around $500m in support for Regional Hydrogen Hubs nationwide.

HyResource – everything you need to know about hydrogen in Australia HyResource is a collaborative knowledge-sharing resource supporting the development of Australia’s hydrogen industry.

Future Fuels CRC, CSIRO, and the Australian Hydrogen Council jointly initiated it. By December 2024, HyResource listed 90 hydrogen-related (industry) projects in Australia: Operating – 15, Under construction – 14, Under development – 58, Projects completed – 2. One ‘project’ is a Demonstration Display of 100% hydrogen use in a standard family home setting. A description of each project is listed on the site.

The HyResource Projects Map – provides a map of active projects across Australia and filtering capability by status, main end-use, and leading proponents. Australian Hydrogen Council – peak body for the Australian hydrogen industry.

AMT magazine interviewed Dr Fiona Simon, CEO of the Australian Hydrogen Council (AHC), to learn more about hydrogen development and growth in Australia.

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Before joining the AHC, almost six years ago, Dr Simon worked for close to 20 years in energy policy and regulation, specialising in energy retail competition and consumer protection matters. She has also published a well-regarded academic book on retail energy regulation in Australia.

“AHC started off as a different organisation called Hydrogen Mobility Australia,” advises Dr Simon. “In 2019, we changed the name to AHC to reflect the broader coverage and wider membership. We focus mostly on the policy environment.

“We have over 90 members from various sectors and organisations, from large multinational companies to much smaller businesses and local organisations. Our broad spectrum of membership demonstrates the diversity of hydrogen opportunities in Australia and globally. We are the lead industry association, and we work with the policymakers to get policy in place to support the industry.”

Dr Simon notes that in the last five years, there has been a major change in awareness and understanding of the diverse hydrogen opportunities. “There have also been some complex realities because we’ve had COVID and the war in Ukraine since the first National Hydrogen Strategy was launched in 2019.

“This year, the Department of Climate Change, Energy, the Environment and Water released the National Hydrogen Strategy 2024. As an update to the 2019 strategy, the new strategy focuses on increasing the amount of green renewable hydrogen manufactured in Australia.”

The 2024 report summary reveals that the global hydrogen market is forecast to reach US$1.4Tn in 2050. This includes around US$280bn of interregional trade. Australia’s renewable energy advantages mean that this country is well-placed for export and manufacturing opportunities in the energy transformation.

ENERGYINDUSTRY & SUSTAINABILITY FEATURE The traditional production of it is fossil fuel emissions’ intensive with no carbon abatement. Hence, future hydrogen production aims to make it clean and green, not using fossil fuels like diesel and coal. “Of the total amount of hydrogen produced in Australia now, only a small percentage of that is generated by electrolysis using renewable energy. There is, however, more green hydrogen manufactured today in Australia than five years ago,” advises Dr Simon. You can see the current Australian green hydrogen projects in the HyResource List of current projects online.

Australian hydrogen can be exported as an energy carrier to countries that cannot generate renewable electricity. It can also be exported through low-emissions products manufactured locally using hydrogen as a chemical or heat input to the production of green metals, ammonia, and low-carbon liquid fuels.

“In 2019, we had a different view of hydrogen opportunities than we do now. We have seen a tremendous amount of exploration into other project types, a significant project pipeline is being established and some terrific policy developments are now coming to fruition.

“Some of these challenges that have come to life with hydrogen, is that it is expensive to produce. It is also challenging to transport, and we are working through the economic and the engineering realities of some of the highly integrated hydrogen projects that we are talking about for the future,” says Dr Simon.

Currently, the bulk of the hydrogen produced in Australia is used to make ammonia for explosives and fertiliser, plus in refineries.

MASTER M EXTEND WELDING EXPERIENCE

Among the several green hydrogen projects listed are: the Emerald Coaches Green Hydrogen Mobility Project under development in QLD, Energys Renewable Hydrogen Production Facility under construction for power use in VIC and the Darwin Green Liquid Hydrogen (LH2) Export project under development in the NT with an export focus, for liquid hydrogen supplemented by local domestic supply. The Fortescue Christmas Creek Renewable Hydrogen Mobility Project is already operating in WA, and its Christmas Creek Green Iron Trial commercial plant is under construction and, when completed, will be used for green iron production.

Dr Simon notes that the 2024 hydrogen strategy prioritises green hydrogen, green metals, and low-carbon liquid fuels. She explains that green iron can be made with green hydrogen. This involves reducing iron ore with green hydrogen in a direct reduced iron (DRI) furnace instead of burning coal in a blast furnace.

Green iron can substantially cut the iron production’s carbon footprint because the emissions generated when oxygen from the iron bonds with green hydrogen is water (H2O) instead of carbon dioxide (CO2).

Dr Simon says hydrogen will be key to decarbonising heavy industry: “Even though it is challenging to advance hydrogen as an industry, we won’t get to net zero without it.” h2council.com.au research.csiro.au/hyresource/

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ROBOTICS & AUTOMATION

X-Calibre Kraftech sets a new standard for steel processing.

Steel processing specialists and integrators seek versatile, highperformance solutions that can effortlessly manage diverse project requirements and integrate with advanced automation systems. To meet these needs, Kraftech developed the X-Calibre™, a pioneering robotic plasma coping machine that combines precision, speed, and adaptability to accommodate a wide range of steel profiles. The X-Calibre provides a comprehensive solution capable of performing layout marking, scribing, four-side processing, cutting holes, coping, slotting, weld preparations, mitres, and bevels—all within a single unit. Kraftech’s ambitious development was powered

by Beckhoff’s PC-based control technology, which offered the seamless integration, communication flexibility, and safety features required to bring this innovation to fruition.

Kraftech is a premier provider of heavy-duty robotic equipment.

Recently relocated to larger premises in southern Sydney, it collaborates with some of the globe’s most innovative industrial machinery manufacturers. With expertise in CNC machinery, plasma and oxy cutting systems, robotics, and fibre laser cutting machines, the company is dedicated to engineering state-of-theart steel processing technologies.

Engineered to excel in heavy-duty environments, the X-Calibre is customised for demanding projects that require precision and reliability. Designed for mass production and high accuracy, it can process a diverse range of steel profiles, including 1200 I-beams, 380 PFC, 400 SHS, and 200x200 angles, with a piercing capacity of up to 60 mm. With its advanced features and robust construction, the X-Calibre sets a new benchmark in steel processing, delivering precision and efficiency for even the most intricate projects.

How the XCalibre operates For any construction project, the structural steel requirements are compiled into a design package that contains detailed information about the building’s structure. This includes specifications for the type and quantity of steel profiles needed, hole locations for joining, and the required dimensions. The design package can export this data into a DSTV-NC1 file format that is compatible with the X-Calibre offline programming software.

While the data provided by this file reflects an ideal profile, the reality is that the dimensions of steel profiles can vary within acceptable standards and specifications. These variations must be considered during the cutting process to ensure accurate alignment of the steel structures during assembly. “The X-Calibre reads the actual material dimensions using precise laser measurement,” explained Jan Pristavok, General Manager of Kraftech. “Based on this, the robot’s path is adjusted to account for discrepancies between the drawing and the material, ensuring precisely cut structural steel profiles. We recalibrate our systems during manufacturing to ensure accuracy.”

Once the NC1 file is loaded into the built-in nesting software, robot paths are generated in minutes. After the steel profile is placed on the infeed conveyor, the X-Calibre measures all sides of the profile and performs the cuts and markings according to the design specifications. The system also alerts the operator if the steel profile or length deviates from the program parameters, reducing the risk of human error and minimising potential additional costs.

Ensuring unmatched accuracy The Kraftech X-Calibre has advanced lasers and sensors, allowing it to adapt seamlessly to real-world conditions. The cutting software generates programs in just minutes, while the system scans steel profiles to assess their position, size, and orientation.

This enables precise adjustments to the cutting programs, ensuring

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exceptional accuracy. “As opposed to a manual operator, who would take hours to complete this process, the X-Calibre can accomplish it in minutes, resulting in significant time savings,” said Pristavok.

“Additionally, the machine maximises tonnage processing capacity, further enhancing return on investment.”

The choice of control system It was clear from the outset that X-Calibre would need to support a wide range of communication options and programming facilities, so that it could interface with the cutting equipment used. “Different pieces of cutting equipment have their own communication protocol, and we need to be able to handle this seamlessly”, explained Andrew Michael, Engineering Manager at Kraftech.

“Beckhoff supports everything we needed, from EtherCAT with safety, EtherNet/IP, down to serial interfaces, which allow us to develop drivers inhouse.”

Beckhoff’s Automation philosophy of having a single, centralised industrial controller minimises hardware and alleviates the need for additional PCs. Reducing components not only makes the whole system more reliable but also more economical.

Safety considerations The machine has a safety-interlocked front door with a viewing window, safety scanners at the infeed and outfeed, and sensors surrounding the robot's working area— all designed to meet stringent safety standards. Additionally, four cameras are installed within the cell, with footage displayed on the HMI for continuous monitoring and remote diagnostics.

“The process of cutting and welding steel can be dangerous, not just in a physical, operational sense, but also in terms of the heat generated, intensity of light, fumes and more. So, our safety considerations need to be multifaceted,” added Andrew Michael.

Service and maintenance The Kraftech team is dedicated to delivering high-quality industrial equipment that is reliable, durable, and designed to increase business productivity. With expert installation, training, and ongoing support from their skilled technicians, customers can maximise the full potential of their equipment. kraftech.com.au beckhoff.com/en-au/

ROBOTICS & AUTOMATION

TwinCAT PLC++ Beckhoff Automation: A new era in PLC performance and integration.

Since TwinCAT’s commercial launch in 1996, Beckhoff Automation has continued to innovate, bringing new advancements to the forefront. TwinCAT PLC++ is the result of nearly 30 years of TwinCAT expertise, enriched by feedback from over 20,000 users worldwide.

The new generation marks a real leap in project performance, providing accelerated runtime and engineering while delivering on TwinCAT's known advantages, such as consistent integration, compatibility, and openness.

“This release isn’t just about faster engineering,” said Ben Harrison, Application Manager at Beckhoff Australia, “it’s about empowering developers with tools for continuous integration, reduced cycle times, enhanced productivity, and streamlined file structures for source control, optimising development workflows.”

Beckhoff implements open automation systems using proven PCbased control technology. The company's product range covers industrial PCs, I/O and Fieldbus components, drive technology, automation software, control cabinet-free automation, and machine vision hardware.

The TwinCAT PLC++ continues to support IEC 61131-3 programming languages and retains its predecessor's familiar features. Beckhoff has also used IT-based models to redesign core components such as editors and compilers.

The series’ key benefits include: 1) Increased Performance TwinCAT PLC++ executes control codes nearly twice as fast as its predecessor. This is enabled by a new compiler that allows the PLC to further optimise control code execution time.

This means that an industrial PC with less computing power may be sufficient for the previous machine control system, reducing hardware costs. Alternatively, if the hardware platform remains unchanged, the freed-up computer resources can be used to implement more control functionality or to increase the machine's productivity by minimising cycle times.

2) Enhanced User Experience TwinCAT PLC++ puts the user first thanks to an optimised and intuitive user interface as well as improved functions.

A programming Assistant based on TwinCAT Chat, expandable code snippets, smart shortcut functionalities for guided code creation, an online-offline code comparison, and a ‘favourites’ pool also provide enhanced support for developers.

3) Compliance and High Code Quality TwinCAT PLC++ is almost fully compliant with the fourth edition of IEC 61131-3 and, in this way, meets the highest international standards. This compatibility enables smooth collaboration across automation systems.

The new-generation series puts safety first with extended type checks and secure online updates that automatically adjust pointers and references, reducing potential errors. Additionally, ‘emergency mode’ allows for predefined responses in exceptional machine states for reliable and safe shutdowns.

4) Seamless Integration TwinCAT PLC++ offers an excellent foundation for seamlessly integrating PLC code development into DevOps workflows.

For the first time, TwinCAT PLC++ stores program code in plain text at the file level, making it easier to use source code management systems like Git for intuitive version synchronisation.

“While TwinCAT has always been source-control friendly, PLC++ takes it to an entirely new level, “ says Ben. The PLC++ source files are simple and clean, making it easier to view changes and handle merges effortlessly.”

Given that a complete engineering instance is no longer required, automated processes for creating and testing program code in unit tests can be greatly optimised in terms of time. Automated test procedures increase the reliability of the control system and boost the efficiency of the testing process.

5) Continuity and Compatibility TwinCAT PLC++ is fully integrated into the familiar TwinCAT ecosystem for complete compatibility with existing TwinCAT functions and libraries.

It can be used alongside the current TwinCAT PLC, allowing for a gradual transition. An integrated converter also simplifies the transfer of existing code, enabling users to leverage their current expertise with minimal effort but within TwinCAT PLC++. beckhoff.com/en-au/

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Forging the future Jenera’s blueprint for manufacturing excellence.

Jenera, a cornerstone of Bayswater’s manufacturing landscape for over half a century, confronts the dynamic future with a clear vision: investing in the next generation and embracing cuttingedge technology. This strategic approach, encapsulated in their “One Partner, Many Solutions” motto, ensures Jenera’s continued relevance and sustainability in the rapidly evolving manufacturing sector.

Recognising the critical need for forward planning, Jenera, three years ago prioritised two key areas: nurturing young talent and integrating advanced technologies. This dual focus aims to attract and empower a new generation while mitigating traditional manufacturing risks. The partnership with AMTIL on the CNC operator training program proved instrumental in securing motivated individuals like Daniel, who, alongside young engineer/machinist Sachith, embodies Jenera's commitment to growth.

Their ambitious project, integrating a cobot (collaborative Robot) onto an existing CNC lathe, epitomises Jenera's forward-thinking approach. This initiative aimed to increase machine uptime, develop internal expertise in robotics integration, and provide a tangible platform for employee upskilling. Collaborating with Universal Robots for the cobot and Groundlight for AI-powered monitoring, Jenera tackled the inherent challenges of automation.

Crucially, the project's structure prioritised learning and skill development. Daniel and Sachith were empowered to lead the planning, experimentation, and evaluation phases, fostering a culture of innovation. This hands-on experience translated into tangible skills, including equipment specification, electrical and mechanical design, AI integration, and operator training.

The project's implementation and programming phase saw both engineers demonstrate remarkable growth in confidence and discipline. Their journey underscores Jenera's belief in empowering

young talent to drive technological advancement. The integration of AI, which allows for advanced monitoring beyond traditional vision systems, highlights Jenera's commitment to embracing the very latest technology.

By investing in young engineers like Daniel and Sachith, and empowering them to integrate advanced technologies like cobots and AI, Jenera is not just adapting to the future of manufacturing; they are actively shaping it. This project is a testament to the power of combining human potential with technological innovation, ensuring Jenera remains a vital force in the Australian manufacturing industry for generations to come. Their focus on training and technology is a strong example of how other companies can succeed in the future of manufacturing. jenera.com.au

Davi & Schlam Manufacturing mining equipment requires rolling plates and sections, and to make this process more streamlined and productive, you have one choice - Davi.

Since 2010, Davi has supplied several rolling machines for the Schlam Group, which is based in Welshpool, WA. These include Plate Roll Machines (four rolls). The latest MCB, Model R30, is currently the largest machine ever sold in Australia. It boasts a rolling capacity of 3000 x 96mm.

40mm, but the material is softer than for dumpers and buckets. In fact, it may require a nominal rolling capacity of up to 50mm.

Australia’s mining sector is strong, and with this growth are the demands for mining products and services that companies need to reach their true potential. The thickness of what needs to be rolled in this industry is less than the capacity of the MCB R30. However, heavy-duty Plate Rolls are required because the materials are very resistant. Even though the thickness of the plates doesn’t exceed 40mm, the nominal rolling capacity goes up to 90mm, for example, the use of Hardox®, Xar® and Dillidur® products, which are very common in this sector.

Schlam is a leading provider of diversified mining and engineering services. It is an organisation with an Australian focus and global reach. Its main goal is to improve mining equipment productivity and safety.

Excavator buckets and dump truck bodies are among these heavy applications. Schlam is considered an industry innovator in Australia. Its expertise in design and engineering capabilities enables it to engineer dump body solutions that meet site-specific requirements and demands.

The mining industry also requires medium-rolling applications such as water truck tanks, thickeners, air blowers, and processing equipment. The plate thickness for these applications is around

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Angle Rolls have a role in mining since the reinforcement structures of tunnels are bent by section-bending machines (typical sections are H- and I- beams and THN Omega beams).

The story of this relationship between Davi and Schlam is not only one of remarkable success but is an ongoing collaboration between two companies striving for excellence and promoting innovation.

Davi is proud to have been selected to supply Schlam with superior machinery. The quality of the Plate and Angle Rolls is certainly fundamental to ensuring the consistent quality demanded by valued end-user customers.

Davi also offers its Australian customers trusted and timely technical support through its Australian-based agent, Ottotech Services, and from its Italian Head Office. davi.com ottotechservices.com

ROBOTICS & AUTOMATION

ifm automating wine production How automation can propel Australia’s wine export boom. ifm pops a cork.

South Australia’s wine export industry is thriving, contributing significantly to the country’s $2.39bn wine exports in 2024.

According to Wine Australia, exports surged by 34% in value between January and September 2024, with shipment volumes climbing 7% to 643 million litres—the highest volume seen in years.

Leading the charge, South Australia accounts for 52% of the nation’s wine production, followed by New South Wales (24%) and Victoria (15%). In 2024 alone, South Australia crushed 1.43 million tonnes of grapes, a 9% increase from the previous year.

“Maintaining a competitive edge while meeting growing demand means embracing new solutions,” said Darryl Blackeby, Regional Sales Manager for sensor technology leader ifm. “Automation is the key to scaling up and staying ahead in such a dynamic industry.”

Why automation matters While larger wineries are already adopting automation to meet rising demand, many smaller producers hesitate. They often hold back because of concerns about cost, downtime, and disruptions to their artisanal processes.

“There’s a misconception that automation takes away the craft of winemaking,” Blackeby noted. “But the truth is, the right systems can enhance quality while addressing challenges like labour shortages and climate variability.”

Here are two solutions that can make a big difference:

Wine ferment monitoring ifm’s PI sanitary pressure transmitter helps monitor tank levels, line pressure, and even pressurised tanks.

“For smaller wineries, we offer the Mini Ferment system, which includes two pressure transmitters, a temperature transmitter, and a small display for real-time monitoring,” Blackeby explained. “This system is perfect for testing on one fermenter, with the option to expand to multiple tanks later.”

Temperature control Temperature consistency is critical in winemaking. Even slight fluctuations can affect quality and revenue. ifm’s CR1203 HMI system manages up to 24 tanks, allowing wineries to monitor and adjust temperature settings with ease.

It also supports remote monitoring and integrates with cloud platforms for greater flexibility.

“Our solutions are simple to use, built to last, and come with a fiveyear warranty,” Blackeby added.

The future of automation in wine With South Australia’s wine industry set to grow further in 2025, Blackeby predicts a rise in automation adoption. “Many wineries already use ifm components, and as export demand increases, we expect more producers to scale up with automation,” he said.

“Whether it’s a small upgrade or a complete system overhaul, our global experience ensures we can help local wineries stay competitive.” ifm is a global leader in sensor technology, serving over 160,000 customers in 150 countries. Founded in Germany 56 years ago, the company specialises in innovative automation solutions tailored to industries like winemaking. ifm.com wineaustralia.com

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KELLY Tillage Innovation from the ground up. How KELLY Tillage is cultivating the future of farming.

In the ever-evolving landscape of modern agriculture, innovation is not just a luxury – it is a necessity. As global challenges such as climate change, resource scarcity, and shifting market demands place increasing pressure on the industry, innovation in equipment manufacturing and farming practices must work hand in hand to drive progress. Modern machinery is no longer just about efficiency; it must also enhance sustainability, improve soil health, and optimise productivity. This synergy between engineering innovation and smart agricultural practices is shaping the future of farming, ensuring long-term viability for farmers worldwide.

KELLY Tillage, a company deeply rooted in the Australian farming community, has consistently pushed the boundaries when manufacturing agricultural machinery – responding to evolving industry challenges with smart solution innovation. The company’s forward-thinking approach and grassroots understanding have cemented KELLY Tillage as a respected brand name on the global stage. No mean feat for a family born business from the Flinders Ranges in South Australia. From their beginnings on the farm as KELLY Engineering, KELLY Tillage has remained committed to providing farmers with equipment solutions engineered to enhance efficiency, promote sustainability and improve soil health.

A tall poppy in a competitive market The team at KELLY Tillage has long understood that necessity is the mother of invention. Farmers worldwide face many unique challenges, and many require serious convincing before they are prepared to adopt new technologies. To address this, KELLY Tillage has always prioritised ease of use alongside product innovation when designing their machinery – delivering a range of products that is both best in class, equally user-friendly, and easily adaptable. At the heart of their success is their understanding of real-world farming challenges and their focus on continually improving machine-driven systems. A winning formula that has enabled farmers across the globe to optimise their seedbed preparation while promoting long-term soil health for long-term, sustainable farming practices.

What differentiates KELLY Tillage from its competitors is its unwavering dedication to quality and customer insight. Unlike many agricultural equipment manufacturers, KELLY Tillage maintains a close relationship with its end users, ensuring product development aligns with real farming needs.

Their ability to rapidly implement feedback-

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driven improvements gives them a unique edge in the market. This approach has fueled their global expansion, with farmers in over 35 countries now using KELLY machines to revolutionise their agricultural practices.

Australian acclaimed; international impact One of the most significant contributions of KELLY machines is their role in mechanical weed control. As the demand for chemicalfree farming solutions grows – particularly in Europe and the US, where efforts to reduce glyphosate use are intensifying – KELLY Tillage machinery has provided an effective, eco-friendly alternative. Their equipment is particularly valuable in broadacre and orchard farming operations, demonstrating the company’s commitment to sustainability and responsible farming. The widespread adoption of their technology has even led to imitation products appearing in emerging markets, a testament to their influence in the industry.

Strategic partnerships allow KELLY to maximise momentum KELLY Tillage has forged a strategic partnership with offshore CAD experts Sedin Engineering to maintain momentum and continue innovating rapidly. In support of KELLY Tillage’s extensive local team of agricultural engineering experts, Sedin

brings valuable expertise in CAD design with 24/7 resource capability and the ability to manage an overflow workload. This collaboration allows KELLY Tillage to refine existing machine designs while keeping their attention on pioneering agricultural solutions.

By leveraging Sedin’s capabilities during peak demand periods, KELLY Tillage can streamline operations without compromising their commitment to longterm research and development. This partnership highlights the importance of agility in the design engineering process.

The future of agricultural innovation is in good hands As Australian agricultural technology continues to shape global farming practices, the KELLY brand name stands as an example of smart and sustainable innovation, proving that farming challenges can become opportunities for progress with the right approach. With a commitment to continuous improvement, an intimate understanding of their customer base and an investment in specialised and skilled resources to support their objectives, KELLY Tillage is not just designing and manufacturing equipment—they are shaping the future of sustainable agriculture worldwide. kellytillage.com sedintechnologies.com

ROBOTICS & AUTOMATION

Komatsu’s 99.9% uptime Swisslog automated spare parts warehouse delivers energy efficiency and customer service.

In addition to the construction sector, Komatsu provides essential equipment, technologies, and services to the mining, energy, government, waste, and quarry industries. The company’s purpose is creating value through manufacturing and technology innovation to empower a sustainable future where people, businesses, and their planet thrive together. Komatsu specialises in the sale of equipment and the ongoing support of

Energy-efficiency

Van Der Merwe added, “The Swisslog solution was highly energy efficient, a key consideration for gaining the building’s 5-star environmental rating. It was also a highly compact, space-saving solution, allowing us to consolidate all spare parts storage into a single facility, saving valuable real estate space and costs.”

Komatsu’s new facility sought from the outset to achieve a 5-star environmental rating, and the energy-efficiency of the Swisslog AutoStore system was a major contributor to minimising total energy consumption of the building to help achieve this rating.

“The solution met sustainability criteria, with an extremely low footprint. Assuming the automation solution is operational for a 12-hour day, five days a week, for the full 52 weeks in the year, total annual power consumption would be 3,744 kWh (less than 10 kWh per day),” he added.

“Each robot in the AutoStore is extremely efficient, using just 0.1kW of energy per hour. Six robots use about the same energy as a toaster. This low energy consumption, combined with low maintenance costs, makes for a very favourable total cost of ownership (TCO). With a low investment, AutoStore achieves efficient processing at integrated goods-to-person workstations.

People don’t need to walk long distances to pick products, the robots deliver goods directly to pick stations to reduce picking times,” says Swisslog Head of Sales and Consulting, Sean Ledbury.

Customised solution, standardised components

engineering plastics online

“Swisslog can then use these standard components, and custom-engineer a solution to suit each unique application, which is what we did in close collaboration with Komatsu,” said Ledbury. swisslog.com/en-au

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Australia’s easiest way to purchase

The Komatsu spare parts warehouse was part of Swisslog’s standardised AutoStore offering.

Standardisation increases efficiency, reduces time-to-market, and allows for the most cost-effective solution.

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The Swisslog AutoStore solution for Komatsu has achieved Highly Commended recognition at the 2024 Australian Supply Chain and Logistics Award (ASCLA) in the Supply Chain Management category. This award category recognises an organisation that has demonstrated significant achievement or improvement within a section or across their entire supply chain.

AutoStore is a unique and simple gridbased automation solution that uses robots and bins to process small parts orders quickly. It provides better use of available space than any other automated system thanks to its unique design that enables direct stacking of bins on top of each other and storage of multiple SKUs in a single bin. Over time, the system naturally learns which products have a higher rotation, storing them on the top layer to ensure faster picking times.

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“Construction is a demanding sector, so we required a system with high levels of uptime. Seeing AutoStore deliver 99.9% uptime globally, and Swisslog’s local projects regularly seeing higher numbers up to 99.99% gave us the confidence that we will be able to serve our customers at all times best,” said Komatsu General Manager, Warehousing, Hendrik Van Der Merwe.

that equipment via the distribution of spare parts, which is where the new Swisslog solution will provide greater efficiencies, allowing Komatsu to deliver better service to customers.

GET YO

A new Swisslog AutoStore grid-based automated warehouse solution is delivering uptime and energy-efficiency benefits to Komatsu’s new spare parts warehouse in Tarneit, Victoria. The new purpose-built warehouse is designed to store small-tomedium parts for machinery used in the construction sector, a major market for Komatsu in Victoria.

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CUTTING TOOLS

ISCAR Mastering difficult-to-cut materials in the aerospace sector.

New cutting tool solutions are here to help overcome difficulties when cutting hard-tomachine materials.

Difficult-to-cut materials are engineering materials with significantly lower machinability than typical ones. In shoptalk, these materials are often referred to as ‘hard-to-machine,’ ‘tough-to-cut,’ or even ‘nasty’. However, high hardness is not the only characteristic that makes these materials challenging to machine; several other factors contribute to their machining difficulties.

In fact, every industrial branch, in one way or another, must deal with such materials.

However, the leading consumer of these materials is the aerospace industry. It is in this sector—whether in the production of turbine engines, landing gear components, or primary airframe elements—that difficultto-cut materials have found their most significant application. In the aerospace industry, the key characteristics of required materials are strength-to-weight ratio, robustness, fatigue life, and resistance to corrosion and hot temperatures. It turns out that materials meeting these characteristics are difficult to machine, posing a serious challenge for production. When speaking about such materials, the following information should be considered: • High-alloy high-strength steel; • Titanium alloys; • Hot temperature superalloys; • Composites.

High-strength steels are used in elements subjected to extreme mechanical load, such as landing gear. They are also the primary material for various fasteners.

Titanium alloys, with their excellent strength-to-density ratio, high corrosionproof, and creep resistance, have become the preferred material for producing the main parts of the cold section of a jet engine. These alloys also provide a suitable alternative to steel and stainless steel for weight saving. Hot temperature superalloys (HTSA), which can maintain their strength in high-temperature environments, are common in the components of the hot section of a jet engine.

Composites offer impressive specific strength, helping to decrease an aircraft's weight and opening new prospects for aerodynamic fairing. In military aviation, composites contribute to improved aircraft's stealth characteristics.

However, machining these materials presents numerous challenges for a number of reasons. The main challenges are as follows:

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•

High material strength results in significant cutting forces that increase the mechanical load on the cutting tool; • Intensive heat generation and low thermal conductivity of the material (for example, when machining titanium alloys) cause poor heat transfer. This leads to a growing thermal load on the tool and increases the risk of build-up on a cutting edge; • Work hardening of materials (specifically HTSA) increases the strength and hardness of the workpiece surface during cutting, making machining difficult.; • The high abrasion factor (when machining composites) intensifies the galling of the tool's active area.

Additionally, other specific material features affect machinability. For example, the ‘springiness’ of titanium alloys contributes to vibrations, worsening machining accuracy and surface finish. The inner structure of composites is associated with material delamination during machining.

Fig 1

All the mentioned aspects accelerate tool wear and diminish tool life. The trends in the aerospace industry distinctly indicate an increased use of difficult-to-cut materials.

This is manifested by the introduction of new alloys with higher strength and heat-resistance characteristics, the broad application of composites, and the utilisation of hybrid-structure (metalcomposite) materials.

To meet these challenges, the metalworking industry introduces new cutting strategies based on the impressive capabilities of modern CNC machines and CAM systems. However, the cutting tool is the final link in the entire machining chain, which directly contacts the material and removes its layer during operation. This link is the most ‘conservative’ part of the chain, and its development is slow, often hindering the full utilisation of advanced machines' capabilities. To overcome the existing difficulties, it is necessary to reduce machining data, which leads to low productivity and increased machining costs.

Understandably, every step forward, even a small one, in the tool field can significantly improve machining ‘nasty’ materials.

Therefore, the metalworking industry welcomes the latest advances in cutting tools, hoping they will radically change the situation.

What are the main requirements for tools intended for efficiently machining toughto-cut aerospace materials? In brief, they need to be hard, durable, and precise to enable productive machining while ensuring predictable and stable prolonged tool life and the required accuracy level. However, meeting these understandable and reasonable demands requires significant effort, and even small progress in this direction faces challenges. Every new advance involves serious R&D work and extensive testing.

Fig 2

CUTTING TOOLS Hence, tool development focuses on the following areas:

Fig 4

1. Cutting material grades; 2. Tool design; 3. Tool's digital component.

The emphasis in cutting materials is on improving hardness, wear resistance, and high-temperature strength. This is achieved by introducing new coatings, particularly those based on nanotechnology, and expanding the use of extra-hard cutting materials like cubic boron nitride (CBN) and ceramics.

In tool design, enhancements target the optimisation of macro- and microgeometries, such as cutting-edge design and cutting-edge preparation, to improve cutting capabilities. Computer modelling, in combination with computational dynamics and the impressive possibilities of additive manufacturing (AM), provides entirely new opportunities for shaping flutes, chip gullets, and internal coolant channels. This contributes to better chip evacuation and coolant supply, improving tool performance.

A key area is increasing the vibration resistance of the tool through advanced cutting geometry, enhancing the rigidity of the tool structure, and using vibrationdamping tool holders.

The tool's digital component includes the digital twin and various software products.

These allow for virtual assembly, machining simulation, selection of cutting data, tool life estimation, and necessary calculations such as finding machining power and cutting forces. ISCAR expects that this component will be compatible with data exchange standards to meet the requirements of smart manufacturing at our doorstep.

The noted trends are clearly visible in the new developments of ISCAR – one of the tool manufacturing leaders - presented within the framework of the latest LOGIUICK campaign.

The company has introduced two new carbide grades with PVD coating: IC1017, which was created by ISCAR for turning Ni-based HTSA, and IC716, intended for high-performance indexable milling titanium alloys. The range of chatter-dampening solid carbide endmills has been expanded with contemporary designs made from the bronze-coloured IC608 carbide grade, which is the first choice for the ISO S group of applications (cutting superalloys and titanium). Another carbide grade, IC5600, has been developed by ISCAR's prolific R&D Materials Sciences engineers for milling steel (ISO P group). The combination of the grade's submicron substrate, CVD coating, and post-coating treatment aims to enhance resistance to abrasive wear and thermal loading, increasing cutting speed, particularly when machining high-strength steel.

of the mill design is the optimised flute geometry (Fig. 3), which strikes a balance between mill rigidity and the necessity for effective chip flow when cutting at high MRR. The QUICK-X-FLUTE mills also feature an inner coolant supply option. The use of high-pressure pinpointed coolant, with replaceable nozzles and face frontal outlets, ensures a direct supply of coolant to the cutting zone. This enhances the cooling and lubrication action, contributing to optimal chip control.

CERMILL, a new family of endmills featuring indexable single-sided round inserts (Fig. 1), is intriguing from two perspectives. Firstly, this family employs a clever mechanism for high-rigidity insert clamping. This mechanism permits an increased number of teeth compared to a typical design of similar tools in the same diameter. Moreover, it allows for easy indexing and replacement of the insert without needing to remove the endmill from the tool holder. Secondly, the inserts are crafted from ceramic grades specially designed for machining HTSA.

Effective coolant supply has become a primary emphasis in contemporary tool designs. In the PICCO line of miniature turning tools, ISCAR has introduced new inserts with internal coolant channels (Fig. 4). In hole making, the company has unveiled new 3-flute solid carbide drills for machining flat-bottom holes, featuring three coolant outlets. In tool holding, the latest additions include holders with coolant channels along the shank bore.

Additionally, in ISCAR's classical HELIMILL indexable milling family, the company's R&D engineers have upgraded the design to maximise flow rate with minimal pressure drop using computerised fluid dynamics (CFD) software.

ISCAR has expanded its range of antivibration products based on the innovative built-in damping mechanism with a heavy mass supported by a rubber spring element containing oil for enhanced dampening.

The turning line now includes vibrationabsorbing boring bars for machining depths of 12 and 14 times the shank diameter (Fig. 2). Additionally, the milling line has incorporated anti-vibration shanks with MULTI-MASTER adaptation.

Improvements have also been made to NEOITA, which is an integral part of the company's digital tool component. This expert system recommends optimal tooling solutions and predicts tool life for specific applications. It now includes new features, one of which is an AI-driven information search specifically designed to retrieve detailed data on workpiece materials, including their metallurgical composition and common uses.

The QUICK-X-FLUTE is a family of extended flute shell mills developed to achieve high metal removal rates (MRR) in rough milling of challenging materials such as HTSA and titanium (ISO S), austenitic and duplex stainless steel (ISO M), and steel (ISO P).

These ‘porcupines’ utilise cost-effective, double-sided square inserts with eight indexable cutting edges. A key aspect

Improving performance in machining challenging aerospace materials is a complex issue. To tackle this, tool manufacturers are continually working to deliver more advanced and efficient solutions. While there haven't been any radical breakthroughs, recent advancements suggest steady evolutionary progress in this field. iscar.com

Fig 3

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Manufacturing Wellness Peter Pettersson, a Product Specialist at Sandvik Coromant, discusses the latest innovation in automatic tool changes.

Imagine a factory where the lights are off, not because no one is home, but because automated systems are working around the clock to keep production lines running with minimal human intervention. These futuristic setups are quickly becoming a reality, with touchless tool changes at the core of the automated machine cell.

Unmanned machining represents a significant leap in manufacturing. In this approach, machines operate independently without human supervision. Driven by CNC technology, robotics, and automation software, these systems can run continuously—in some cases, 24/7—and perform tasks such as turning, cutting, milling, and drilling with high accuracy. This approach enhances productivity, reduces errors, and allows for efficient, around-theclock operation.

While many view unmanned machining as a futuristic approach to manufacturing, Sandvik Coromant began doing it in the 1980s.

Going hands-free Some 40 years ago, Sandvik Coromant’s production site in Gimo, Sweden, used a form of automatic tool change (ATC) that facilitated the changeover of machine tools without human input. The solution was offered as a product to customers, but it didn’t prove popular. Many could not grasp how ATC could save their machine shop time and enhance their productivity and the offering was dissolved.

Fast-forward a few decades, and Sandvik Coromant continued to see value where others could not. This time, the company worked with a machine builder to develop a second ATC solution. Again, it was implemented at the Gimo production facility and continues to run across several machine cells today.

Using conventional tool management methods, a lathe could run without human input for about four to eight hours. After that, the tool would reach the end of its life, and a human worker would need to stop what they’re doing to manually switch the tool with a new replacement. With the ATC solution, machines can run for up to 16 hours without an operator worrying about them.

A new take on turning After using ATC technology for several years, Sandvik Coromant has developed a solution for its customers that enables hands-free tool changes in turning operations. The new ATC system for machine-adapted clamping units (MACU) in turning centres

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fully automates the tool-changing process, eliminating the need for manual intervention.

This leads to higher machine utilisation and improved productivity.

So, why now? The benefits of ATC were not as widely recognised in the 1980s.

However, today, automating repetitive, timeconsuming tasks is essential for creating more resilient and efficient production lines.

The immediate benefit is the time it saves human workers. Running machines for up to 16 hours—four times longer than before—without operator intervention allows operators to focus on other tasks rather than constantly inspecting tool wear.

Wellness is about more than just individual innovations; it’s about creating a seamless, resilient production ecosystem. ATC plays a key role in this vision, enabling factories to go beyond isolated efficiency gains to achieve true operational harmony. By automating routine tasks like tool changes, ATC frees up human operators for more strategic roles while ensuring machines run at peak efficiency with minimal downtime. This integration of intelligent automation within a larger, wellness-driven framework positions manufacturers to thrive in an increasingly competitive, resource-conscious world.

ATC also helps optimise tool wear. When operators manually change tools while juggling multiple other tasks, they often replace them prematurely before reaching their full potential. With ATC, tools are changed only when they're fully worn, maximising tool life and reducing waste. ATC also delivers significant sustainability benefits, including lower energy consumption, enhanced resource efficiency, reduced waste and improved overall equipment efficiency. By keeping machines running at optimal levels, ATC minimises idle time and energy waste, increases output with fewer resources and

reduces the frequency of breakdowns and downtime.

Taking a holistic approach To create a future-proofed shop floor — whether the lights are on or off — ATC is a crucial piece of the puzzle.

At the heart of Manufacturing Wellness, an initiative driven by Sandvik Coromant to promote healthy practices in future-ready manufacturing facilities lies the importance of a holistic approach to production.

A comprehensive strategy boosts efficiency, productivity, and sustainability in modern manufacturing. By optimising the entire process—from materials and equipment to environmental impact— companies can enhance operational performance. Advanced technologies and cross-department collaboration are key to achieving these goals. This allencompassing strategy elevates quality and secures long-term success in a competitive market.

ATC forms a central part of this holistic take on machining, but Manufacturing

Sandvik Coromant’s ATC is applicable to turning centres and multi-task machines, which require a MACU with a Coromant Capto® interface. For turning centres, an ATC-enabled MACU turret is necessary, while multi-task machines with a lower turret can use ATC if the turret is ATCprepared. sandvik.coromant.com

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Hard machining There are no detours to the finished mould with the Guhring and Vogt collaboration.

Speed is important in all industries, but the competitive pressure and, thus, the time pressure are especially great in mould and die. Vogt AG Verbindungstechnik, which specialises in manufacturing punched and plastic parts and fine tube and wire articles for the electrical industry, is also experiencing this. The company produces over two billion parts yearly in Lostorf, Switzerland, including standard items and custom-made products.

Vogt AG also manufactures injection moulding tools and fixtures to produce these pieces within its toolmaking – at least in part. Previously, all components were soft-machined, then externally hardened and finally finished at Vogt AG. However, this approach led to very long throughput times. “Our main goal was to shorten this throughput time and reduce the effort involved in reworking,” explained Ronny Herrmann, who heads toolmaking at Vogt AG. His vision is to make everything in–house and in one process step, from the hardened blank to the finished injection moulding tool. This would save the company weeks in toolmaking and enable them to produce the products sooner. “If the complete machining is done as hard machining, this is a higher expense, but the processing times are shortened overall,” said Rolf Ehler, Product Manager for Milling Tools at Gühring.

Vogt AG has a modern 5-axis milling centre and automation from the steel block to the form insert. However, turning a hardened steel block with a hardness of 54 HRC into a finished mould insert for an injection moulding tool is only possible with high-performance tools. So when Ronny Herrmann learned from his Gühring sales representative about the new G-Mould range – a milling cutter range especially for

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mould making – he was all ears. The new tool range has been specially designed for tool and mould-making applications and offers innovative solutions, especially for hard machining.

Gühring not only supplies the right tools for this purpose but also a functioning process, including cutting data. Rolf Ehrler and Ronny Herrmann put together all the necessary tools for machining and discussed the machining strategy and possible problems during the production of the mould insert. For example, the machinists faced challenges with two deep drilled holes with an eight-millimetre diameter and a depth of 137 millimetres and several deep and narrow cavities.

Top tools for hard machining Vogt AG relies on a milling cutter from the new Gühring mould-making tool range for roughing the pockets and slots in the form insert: The G-Mold 65 U solid carbide end mill is the perfect choice for this type of component with hardnesses up to 65 HRC and is used here in the 12cm diameter design. Even deep and narrow cavities are no problem for the four-fluted ratio end mill, which has a neck clearance.

It also gives Vogt AG a real-time advantage, as the tool is particularly suitable for dynamic GTC milling with low lateral infeed.

Its unique flute profile with a strong core increases stability, while a particularly hard Signum coating ensures temperatureresistant performance and longer tool lives.

The cooling holes in the form insert are made precisely with the EB 100 singlefluted gun drill with a diameter of eight millimetres. The powerful tool effortlessly masters this drilling process to the desired depth of 137 mm and is characterised by particularly tight drilling tolerances.

This performance results from the optimal combination of carbide, geometry, and the high-quality SuperA coating, making the drill ideal for demanding hard machining.

The EB 100's solid carbide design reduces tool vibration while ensuring excellent stability during the drilling process. The brazed version of the EB 100 offers outstanding concentricity values. Gühring tools were also used for milling the M6 fastening threads and hard reaming. These tools had very long tool lives and surface finishes.

Process cut by three weeks By manufacturing its tools and moulds in hard machining now, Vogt AG reduced the throughput time significantly and thus shortened the process by as much as three weeks. In addition, there are no entire process steps, such as grinding in reworking. The time-saving in subsequent, cost-intensive process steps is also particularly relevant. This means that the effort required for countersink eroding is significantly lower because Gühring tools enable pre-milling close to the contour during hard machining. Thanks to Gühring, Vogt was even able to improve the quality and accuracy of the component – an important aspect because only a perfectly manufactured mould insert can ultimately produce high-quality products. For Ronny Herrmann, the hard milling pilot project fully met all expectations, and one thing is clear to him. “Hard machining will be expanded even further, and Gühring will continue to be our partner in tool procurement.” The project showed that “as a tool manufacturer with a great deal of expertise, Gühring also offers solutions for problems one does not encounter every day.” guhring.com.au vogt.ch

CUTTING TOOLS

Tungaloy FinishMeister If you struggle with chatter, try a combination end mill. FinishMeister AH725 turning insert brings machining time down and extends tool life.

End milling is widely used for producing precision components, yet chatter during machining can create irregular surface patterns, diminishing dimensional accuracy and overall quality. This article examines practical methods to suppress chatter and enhance machining stability.

Switching to a combination end mill can integrate roughing and finishing into a single tool, enhancing efficiency while cutting costs. Conventional end mills experienced significant chatter during roughing, hindering productivity. The FinishMeister end mill, with its distinctive cutting edge design, effectively tackled this challenge.

Traditionally, roughing and finishing require different tools. However, by switching to a combination end mill, machining time was cut by 53% while preserving excellent surface quality.

Tungaloy offers both solid-type and head-exchangeable versions Productivity cannot be improved with conventional end mills because of chatter during roughing operations. FinishMeister excels in anti-chatter performance thanks

to its unique combination of roughing and finishing edges. FinishMeister reduces chatter, achieving 14 times higher productivity by applying six times the depth of cut of conventional products, 1.5 times the feed rate, and doubling the number of cutting edges.

The AH725 turning insert features a super tough substrate along with a (Ti,Al) N coated layer providing 'Triple Force'.

The first is wear resistance, the second is fracture resistance, and third is its chip control, where its low rake angle and unique chipbreaker protusion controls edge notching and chipping. A new coating layer features tremendous adhesion strength between the coating and substrate.

Tool Consolidation In conventional processes, finishing was carried out with a different end mill after roughing. Because FinishMeister has finishing edges, it delivers a surface finish comparable to that of a standard squareend mill during finishing operations.

Consequently, FinishMeister allows for both roughing and finishing with a single tool, achieving tool consolidation. When compared to a competitor’s square end mill, the combination end mill demonstrated significantly better surface roughness (Ra, Rz) due to reduced chatter. tungaloy.com

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FORMING & FABRICATION

CoroCut 2 Sandvik Coromant unveils CoroCut 2 with RF geometry for secure high-precision profiling and GC1205 for superior parting and grooving of aged nickel-based HRSA. Sandvik Coromant is launching CoroCut® 2 with RF geometry, designed for secure and high-precision profiling. Additionally, grade GC1205 is introduced for parting and grooving operations in aged nickel-based HRSA components, offering enhanced process security and consistent tool life.

Sandvik Coromant continues to upgrade its longestablished CoroCut® 1-2 parting and grooving concept. With improved stability, greater flexibility and significant productivity gains, CoroCut® 2 is a faithful companion in many workshops.

CoroCut® 2 with -RF geometry eliminates the trade-off between chip control and achieving a superior surface finish. This tool provides flawless edge line quality and superb chip-breaking capabilities, ensuring secure machining with high surface integrity results. “The -RF geometry combines a sharp edge with a high-precision chip breaker, making it ideal for finishing operations in ISO S materials where chip control can be an issue”, says Fredrik Selin, Product Application Specialist at Sandvik Coromant. “With this tool, we can meet the highest demands from the aerospace industry”.

To achieve superior chip control for small depths of cuts, the chipbreaker geometry must be positioned close to the cutting edge.

This is now possible with the unique, in-house developed patented technology. With this innovation, the chip breaker can be placed

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precisely where it needs to be to get the job done — while maintaining a sharp insert edge. “With the -RF geometry, you can expect top process security, even in the most challenging materials,” Selin continued. “The -RF geometry also offers superior tool life due to the new technology, which results in higher quality and more consistent performance.”

Grade GC1205 is the most recently developed grade for machining aged nickel-based HRSA materials. It features a hard, fine-grained substrate, the latest PVD coating technology and optimized edge-line integrity providing increased flank wear and notch wear resistance, superior edge-line security and reduced flaking. “For our customers, this translates into possibilities to run the inserts at higher cutting speed and additionally, it ensures consistent and predictable tool life, while reaching the required surface integrity demands for critical aerospace components”, said Martin Saunders, Global Product Application Specialist for Turning at Sandvik Coromant.

Another important factor for all parting and grooving applications is stability. The main challenge is to keep the insert in place to minimize all forms of insert movement. The solution is our well-established rail interface that provides a more precise insert position and makes the insert resilient against side forces put upon it, ensuring stability in all operations. sandvik.coromant.com

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TECOI THOR Versatile plate processing station for the steel industry, particularly in submarine and defence shipbuilding.

THOR is the most versatile plate processing station on the market, combining high-performance thermal and mechanical cutting. The twin gantry construction, heavy duty cutting bed and high-power material clamps ensure a rigid operation and enables tolerances to be held when cutting hard metals and large countersink features.

This is also supported by a flood cooling system. In addition, the machining spindles are mounted on a 600mm sub x-axis. This maximises the number of features that can be machined with a single clamp position for the highest productivity. This is further compounded by adding a second spindle. Plasma and Oxyfuel cutting tools can be added as required to the outsides of the gantry structure. This combination gives the machine unmatched productivity in heavy plate processing. Its design, maximum strength and ultra-reinforced guidance have been developed for heavy-duty applications and maximum productivity. It handles complex shapes, large sizes and high-strength materials making it indispensable for the steel industry. Due to all the available options, it is easy to adapt to every customer according to their production needs.

THOR was created in response to some of the high requirements and standards of TECOI’s customers like Murray Steel Buildings, who has extensive experience in supplying steel to the shipbuilding and marine repairs industries, collaborating with commercial yards and Ministry of Defence contractors. The most interesting aspect of THOR is its ability to perform both thermal cutting and machining operations on thick materials. Previously, separate machines were required for these tasks, which was time-consuming and inefficient.

THOR solves this problem by combining these capabilities into a single, versatile machine. Its heavy-duty processing power allows it to handle large thicknesses of material with ease by integrating these functionalities.

Murray Steel Buildings, situated in Dunfermline, Scotland, specialises in steel structures’ design, supply, and installation.

Established in 2019, the company offers top-quality steel structures for industrial, commercial, agricultural, and residential applications.

Despite its small team, Murray Steel Buildings has gained a reputation for exceptional service and custom designs tailored to meet clients’ unique requirements. Since adding the TECOI

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technology to their capabilities, Murray Steel has also established itself as a trusted steel supplier to manufacturers in the defence sector, supporting Ministry of Defence contractors and companies involved in exporting products.

A system combining thermal cutting and machining with innovative DRILTEC heads Another relevant feature of the DRILTEC is that it automatically recognises which machining tool should be used. A tool magazine – one per DRILTEC head – is placed on the side of the THOR, which, based on the nesting, identifies the ideal tool for each application and sends the DRILTEC head to pick it and leave the old one.

Versatile THOR plasma torch: enabling high-quality cutting, marking, and bevelling The THOR can be equipped with your choice of Hypertherm and Kjellberg plasma systems. These machines can equip one or two plasma cutting heads on the same gantry, also able to perform high-definition plasma marking and 5-axis bevelling as well, thanks to TECOI exclusive technology BEVEL ARC. This bevelling system confers the plasma heads an extraordinary tilting angle – from +50º to -50º in 1.2 seconds – making it possible to produce highquality parts with complex geometries in reduced times, avoiding unnecessary loops and providing better use of the plate. Taking its versatility even further, THOR can incorporate up to 12 oxyfuel cutting torches in the back or at the forefront of its gantry to process large thicknesses.

Maximising machining capabilities solution for the shipbuilding industry Our TECOI solution offerings enhance efficiency and productivity in steel plate processing. From precision plasma cutting to machining operations, we provide tools to optimise metal fabrication processes, meeting industry demands with high-quality standards.

Contact our TECOI technology experts at Headland and discover how our solutions can transform your operations, just as they have for industry leaders like Murray Steel. murraysteelbuildings.com headland.au

FORMING & FABRICATION

Laboratory space Westlab is an innovative Australian manufacturer specialising in laboratory and industrial workspace solutions in aluminium.

Westlab has a strong focus on modular, scalable, and technically advanced systems, maintaining a long-standing relationship with Capral, Australia's largest extruder and distributor of aluminium products. The company prides itself on responsibly sourcing locally extruded aluminium for its products, continually pushing the boundaries of design and functionality in everything it undertakes.

Recent innovations from the Westlab team, such as the Modulab© Connect System, provide flexible and high-performance solutions for scientific, pharmaceutical, and educational applications.

“We’re always looking to improve and standardise our systems globally,” said Russell Grace, Director at Westlab. “Our Modulab Connect System has customised all the profiles to facilitate adaptability, ensuring high performance and compliance with rigorous industry standards, including PC2 and PC3 certification for biocontainment laboratories.”

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Aluminium is one of the key materials used in the construction of Westlab’s laboratory and furniture products. It offers numerous advantages, such as strength, lightweight properties, high-quality finishes, and formability. This versatility enables the creation of custom fastening and construction systems. Capral extrudes a variety of custom aluminium profiles for Westlab, enhancing the efficient solutions for which the company is renowned. Recognising the value of intellectual property, Westlab ensures its designs are protected through registered trademarks and patents both in Australia and internationally. This commitment safeguards its proprietary innovations while reinforcing its reputation as a leader in technically advanced, high-performance solutions for scientific, pharmaceutical, and educational environments.

Westlab’s transition to LocAl® lower-carbon aluminium is a strategic move to address the growing demand for sustainable building materials. As architects and specifiers increasingly seek solutions that align with carbon reduction goals, Westlab recognises the importance of material stewardship. Capral’s LocAl range offers significant benefits. Aluminium extruded in Australia has a lower carbon footprint compared to standard primary aluminium. By incorporating LocAl Green (8kg CO2e/kg Al) and LocAl Super Green (4kg CO2e/kg Al)* into its product line, Westlab is actively promoting sustainability. The transition to local aluminium has provided Westlab with a competitive advantage in the market, especially in securing projects within the education, healthcare, and research sectors. The company has already delivered cuttingedge laboratory solutions to institutions such as Flinders University, Deakin University, the University of Newcastle, and Royal Melbourne Hospital. These projects showcase Westlab’s capability to offer innovative, compliant, and aesthetically superior solutions.

“We want our customers to recognise the impact of their choices,” Grace explained. “When they specify Westlab, they choose a company that prioritises sustainability, Australian manufacturing, and product excellence,” Grace added.

Westlab’s journey exemplifies the power of local partnerships and industry leadership in driving sustainability forward. Through strategic material choices, cutting-edge design, and a steadfast commitment to Australian manufacturing, Westlab is paving the way for a more responsible and resilient future in laboratory and industrial solutions. * CO2e emissions reported are ex-smelter, measured in kilograms emitted per kilogram of aluminium produced – Aluminium Smelting and Casting. capral.com.au westlab.com.au

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FORMING & FABRICATION

Wheelchairs for Kids This not-for-profit charity wheelchair manufacturer has built over 60,000 devices for children with disabilities.

Wheelchairs for Kids Australia (WFKA) is a volunteer-based, not-forprofit organisation that provides the transformative gift of mobility to children in impoverished and under-resourced communities in Australia and around the globe.

Founded in 1998 by the Scarborough Rotary Club in WA, teams of volunteers gather daily in a purpose-built factory to manufacture and build wheelchairs based on an Australian design and following World Health Organisation (WHO) guidelines. WFKA has transformed the lives of children in over 80 countries by providing mobility, access to education, improved health outcomes, and a greater sense of inclusion within their families and communities.

The final product is delivered to disabled children around the globe.

Without our all-terrain wheelchair, these children would face limited mobility, a lack of education, and no hope of a standard, fulfilling life.

“Designed with safety, strength, and durability in mind, our rough terrain wheelchairs are crafted by our dedicated and hardworking volunteers at our factory, producing 50 each day on shifts under the supervision of our factory manager,” explained CEO Greg Hebble.

“We manufacture approximately 300 wheelchairs each month at a price range of $280 to $300 per chair, depending on the required additional supports; we adhere to a rigorous production process— from cutting, bending, and drilling the aluminium frame to fitting the brake modules and conducting tests to ensure compliance with World Health Organisation guidelines. As a final touch, our wheelchairs come with knitted blankets and toys made by our volunteers to guarantee maximum comfort.”

Wheelchairs For Kids manufactures in accordance with strict World Health Organisation guidelines, meaning our manufacturing capabilities must remain consistent and precise. Our factory is equipped with a limited number of CNC profile milling machines, pedestal drilling machines, grinders, finishers, bending machinery, cold saw cutting machinery for both aluminium and steel components, as well as testing equipment, drilling jigs and fixtures, alongside assembly and packaging equipment. As in any manufacturing plant, there is a constant maintenance programme, but machines still break down and need to be replaced. Jigs and fixtures also need constant maintenance and regular hardening, and replacements and new equipment are always required.

The ongoing need It is estimated that millions of children worldwide live with disabilities and simply cannot access the mobility aids available to children with disabilities in Australia. In some of the poorest countries, children are left to spend their lives on the ground or in a bed indoors, missing out on a normal childhood, unable to attend school, and facing poor life expectancy. A wheelchair can change a child’s life and that of their family, enabling them to attend school, play with friends, and engage more fully in community activities. It also increases life

AMT APR/MAY 2025

Brother Olly Pickett with one of the wheelchairs.

expectancy and helps reduce the stigma surrounding disability.

Furthermore, one or both parents can gain the ability to work, enhancing the family’s economic situation and overall wellbeing.

WFKA has set an ambitious target to boost production from about 3,500 wheelchairs per year to 6,000 wheelchairs annually by the end of 2026, furthering its mission to assist more children in need.

Br. Olly’s recent recognition shines a national spotlight on this cause, motivating others to back this life-changing project.

The story of WFKA and Brother Olly Pickett exemplifies the power of purpose, innovation, and community-driven projects. With unwavering dedication, WFKA and its remarkable volunteers continue to provide not just mobility, but also hope, dignity, and a brighter future for thousands of children.

For more information or to support Wheelchairs For Kids Australia, visit wheelchairsforkids.org or contact CEO Greg Hebble on greg. hebble@wheelchairsforkids.org wheelchairsforkids.org

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FORMING & FABRICATION

President of Okuma Corporation visit Manufacturing is often seen as the backbone of economic stability and growth for countries worldwide.

The visit to Australia by the chief executives of one of the world’s leading machining technology manufacturers provides insights into the importance of manufacturing and technological advances in the future.

The President of Okuma Corporation of Japan, Dr. Ieki, was interviewed during his recent visit to Australia. He took time to talk directly to the Okuma Australasian team and key customers.

How significant to Okuma are the markets of Australian and New Zealand?

Okuma established Okuma Australia and New Zealand more than twenty years ago, and the Oceanian markets are important to the company. Whilst there was a slower build-up in the early years, quite excellent results have been achieved in the last six years, in particular with strong market development under a very competent management team.

What are your thoughts on the future of manufacturing?

The future of manufacturing is poised to be transformative, driven by several key trends and challenges. These include technological advancements, sustainability, workforce evolution, global supply chains, customisation, and flexibility.

Overall, the future of manufacturing will be characterised by a blend of technological innovation, sustainable efforts and a dynamic workforce. These changes promise to make manufacturing more efficient, resilient and environmentally friendly.

He said Okuma is heavily focused on advancing the automation of its CNC machines to enhance productivity, efficiency, and precision in manufacturing.

What is Okuma’s direction in automation of Okuma CNC machines?

The principal directions include five important areas: 1. Integrated Automation Solutions: Many of Okuma's machines have built-in automation technology, allowing seamless integration of automation controls and machinery. This includes systems for loading and unloading, conveyer and pallet systems, and more.

2. Custom Automation Solutions: Okuma provides custom automation solutions tailored to specific needs for manufacturers looking to automate new Okuma machines.

This flexibility ensures that automation can be implemented efficiently across different types of manufacturing environments.

3. Advanced Robotics: Okuma uses advances in robotics, including collaborative robots (cobots) and multifunctional

AMT APR/MAY 2025

robots like ARMAROID and STANDROID. These are designed to streamline operations, improve efficiency, and reduce human error.

4. Focus on Efficiency and Consistency: Automation in Okuma CNC machines aims to maximise spindle utilisation, reduce downtime, and increase the consistency and accuracy of manufacturing processes. This leads to higher productivity and profitability, he said.

5. Sustainability and Workforce Enhancement: By automating repetitive tasks, Okuma not only improves operational efficiency but also enhances operators' physical and mental well-being. This allows workers to focus on more complex and critical tasks, fostering a more engaging and safer work environment.

Dr Ieki further commented that Okuma’s automation strategy reflects a commitment to using cutting-edge technology to create smarter, more efficient, and sustainable manufacturing processes.

A world expert speaking in Australia commented that countries without a strong manufacturing base are going backwards. What is your experience?

The statement about countries without a strong manufacturing base reflects a significant concern in the global economic landscape. For several reasons, manufacturing is often seen as the backbone of economic stability and growth. Countries that lack a strong manufacturing base may face challenges such as higher unemployment rates, slower economic growth, and increased vulnerability to global supply chain disruptions. Dr. Ieki commented that this can lead to economic stagnation and a decline in living standards. The first visit to Australia of Okuma Corporation President Dr Ieki provided the perfect opportunity to acknowledge and present to ANCA Managing Director and Co-founder Mr Pat Boland with a framed photograph of their first Okuma Double Column machine installed in Australia by the company some 25 years ago. Today, ANCA continues to be a critical Okuma customer.

ANCA employs over 1,200 personnel and exports 99% of its production to 50 countries worldwide.

On the occasion of Dr Ieki’s visit, a special cocktail function was held in Melbourne, at which the President acknowledged the presence of more than forty Australian and New Zealand customers representing more than 200 machines. Dr Ieki warmly welcomed all present and commented how happy he was to meet so many loyal customers. There were now in excess of 3,200 Okuma machines in operation in the Australasian market with 90% of customers’ full Okuma users, he said.

FORMING & FABRICATION

B I - M E TA L B A N D S AW B L A D E S CLASSIC & CLASSIC PRO

“Although Okuma had been in the Australasian market for fifty years, it was in 2002 that it was decided to establish Okuma Australia as a wholly owned subsidiary of the Japanese parent to better support the markets of Australia and New Zealand,” said Dr Ieki. “I am very proud of the outstanding results achieved here in the last six years through exceptional efforts and the trust of our customers with Okuma machine orders and installations increasing year on year including 7 Double Column machines recently delivered. We spend considerable time and resources to apply the principals of Monozukuri ‘the art of making things better’ to gain improvements in machine accuracy, reliability, productivity and technology as well as support for employees and customers. This flows down to provide you with a competitive market advantage. Okuma continues to invest in more R & D to increase robotics and automation whilst reducing power consumption, waste and heat and we are always listening to our customers to enable us to continue to improve,” he said.

Even on a tight schedule, Dr. Ieki was able to visit several customers, including Australian Precision Technologies (APT), McMillan Engineering and ANCA in Melbourne, and Eilbeck Machining in Sydney, to witness firsthand some of the most advanced engineering and manufacturing operations in Australia.

Richard Weinzierl, Managing Director from APT commented, “I was humbled that Dr Ieki would take the time to visit us and staff all commented they were honoured to receive such an important visitor.” With an emphasis on advanced technology, the variety of Okuma machines operating including the first installation of the Okuma OSP-P500 control system in Australia, Dr Ieki was greatly impressed with the very advanced machine shop which he commented was one of the best he had seen. This comment was replicated during all the plants visited during his tour and Dr Ieki commented that it was obvious that all were focusing on advanced technology which he stated was the secret to success.

ANCA Managing Director and co-founder Mr Pat Boland commented, “Dr Ieki was not only very interested in our advanced machine shop, but he also showed great interest in the machine tools produced by our company and took extreme interest in the world-leading machine tool technology developed by ANCA. “We have been delighted to welcome Dr Ieki and Mr Kato to Australia to witness first-hand the highest levels of world-leading hitech manufacturing, the latest of which is Okuma machines, which play a vital role. The Okuma Australasian team and our customers have welcomed the opportunity to meet Dr Ieki personally and hear about the latest developments. To receive his wholehearted endorsement of our marketing approach and outstanding results is very encouraging,” said Dean McCarroll, Managing Director Okuma Australia and New Zealand. “It is this personal approach that is part of the principals of Monozukuri ‘the art of making things better’ that is so important to us,” he said. okumaaustralia.com.au

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FORUM IP

Seven steps for a quality patent application Not all patents are created equal, and not all patent applications lead to patents. BRM Principal Patent Attorney Ben Mott outlines seven early steps to improve your prospects of securing a quality patent.

What is a quality patent?

A quality patent: •

has broad coverage so that imitators can’t get close without infringing; • is robust so that it is more likely to survive a challenge and is therefore less likely to be challenged; and • is easier to enforce so that it provides a stronger deterrent and is, therefore, less likely to be infringed.

The quality of a patent depends on how your invention compares to earlier publicly-known (non-confidential) technologies. A patent cannot validly cover older technology or anything that obviously follows on from older technology, so there is a trade-off between coverage and validity.

The wording is critical A quality patent application includes: •

wording that optimises the trade-off between coverage and validity; • other wording that covers less than the main definitions of coverage to provide fallback positions in case the main definitions of coverage prove to be invalid (e.g. when a patent examiner finds evidence of a relevant old technology); and • other wording that gives you a ‘basis’ to amend the definitions of coverage later on so that you can continue optimising the trade-off as more relevant old technology comes to light.

Step 1: Keep it secret

• •

It’s important that the invention is kept secret (and that examples of the invention are not sold or commercially used) until an initial patent application is filed. However, Australia, New Zealand, the US, Canada and others have 12-month grace periods.

A professional search for relevant pre-existing technology is entirely optional but usually leads to lower overall cost and/or better patents.

Step 2: Initial searching Search for relevant publicly-known technologies. There may be room for a worthwhile patent if there are worthwhile differences between your invention and the publicly-known technologies.

Step 3: Find a registered patent attorney Patent attorneys have years of legal training to learn how to write a patent application. A patent application prepared without this training is unlikely to lead to a patent and almost certainly won’t lead to a quality patent.

Step 4: Assess patentability AND the business case Any patent attorney will be happy to provide preliminary comment on your chances of securing a patent and what the patent might ultimately cover, and to outline the patent application process and the applicable costs.

Step 5: Brief your attorney Preparing a quality brief for your attorney enables them to work quickly and efficiently and ensures that the patent application adequately captures the important detail. A quality brief not only describes the invention generally, but also: • •

summarises the most relevant publicly-known technologies that you know of; points out the key benefits and corresponding physical features (and/or method steps) that set your invention apart from these publicly-known technologies;

AMT APR/MAY 2025

fully details these key features; and includes comments on potential variations of (and/or alternatives for) these key features.

Step 6: Professional searching

Sometimes a search will reveal similar publicly-known technologies that do not leave room for worthwhile patent coverage. If so, the search is an inexpensive way to get the bad news.

Often searches reveal publicly-known technologies that leave room for worthwhile patent coverage limited in terms of the key features that set your invention apart from these publicly-known technologies. These search results inform the choice of wording in the initial patent application to better optimise the trade-off between coverage and validity. In contrast, if you first learnt of the same search results when a patent examiner raised them later on: •

you would have the cost of dealing with the patent examiner’s objections; and • the patent coverage might be compromised if the original patent application does not provide basis for wording that is ideal in view of the search results.

Step 7: Study the initial patent application Drafts of the patent application prepared by your attorney should be closely scrutinised and discussed with your attorney. Take the time to understand what the application does and doesn’t cover. Is there any further significant technical detail to add? Do any of the words have special meaning in your industry? At this stage, you have complete freedom to adjust the wording, whereas once the initial patent application is filed, the opportunities for amendment are more limited, more costly and/or come with significant drawbacks. brmpatentattorneys.com.au

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FORUM FINANCE

Sustainability Reporting Mandatory sustainability reporting has arrived in Australia. Mark Smit, Head of Sustainability Reporting & Ross Burt, Partner, Audit & Assurance, clarifies.

Australia's new sustainability reporting framework is now in effect.

It requires certain entities reporting under Chapter 2M of the Corporations Act 2001 (the Act) to prepare a sustainability report that includes climate-related financial disclosures by Australian Sustainability Reporting Standards (ASRS) made by the Australian Accounting Standards Board (AASB). Entities fall within the scope of the legislation (s292A of the Act) if they must prepare and lodge financial reports and meet any of the following three criteria, assessed at financial year-end: Satisfy two out of three financial size thresholds outlined in the table below, or Are registered or required to register under the NGER Act; or An asset owner such as a registered scheme, registerable superannuation entity, or retail corporate collective investment vehicle (CCIV) with consolidated assets exceeding the specified threshold. A phased approach to the first year of reporting will apply to entities in scope and will commence for financial years beginning on or after 1 January 2025 for Group 1 entities, 1 July 2026 for Group 2 entities and 1 July 2027 for Group 3 entities, as shown below.

Once an entity is subject to these reporting requirements, it must submit a sustainability report annually, unless it no longer meets the criteria. Entities should carefully assess their legal reporting obligations to ensure compliance. If uncertain about their reporting requirements, they should seek legal advice.

Planning ahead and understanding your responsibilities Mandatory climate reporting extends beyond carbon accounting and measuring an entity’s carbon footprint. It encompasses a broader scope, including an organisation’s governance structures for managing climate-related risks and opportunities, conducting climate risk and resilience assessments, performing scenario analysis, and developing transition plans to achieve net-zero targets or other sustainability objectives. To kick off your journey, here are some key immediate actions you might take to effectively tackle these challenges:

Educate and align leadership Ensure that boards and executives are informed about the requirements and implications of the new regulations. Establish accountability for climate-related reporting, identifying who is

responsible and taking the lead and the entity’s resource needs to meet and manage ongoing reporting requirements.

Conduct a gap analysis under the four key pillars prescribed under the disclosure requirements Assess current practices against the four key pillars (governance, strategy, risk assessment, metrics and targets) under the new climate-related financial disclosure requirements. This will help identify specific areas where governance, processes, and data availability fall short of the disclosure requirements. Prioritise areas needing immediate attention, such as data collection systems, governance structures, strategic and risk management approaches, and the appropriateness of applicable metrics and targets.

Develop an implementation roadmap Consider the internal capacity, resources, and expertise required for managing reporting obligations. Outline clear steps, timelines, and resource allocations for meeting compliance deadlines, and incorporate flexibility to adapt to evolving requirements or emerging guidance.

Data and technology Based on the outcomes of the gap analysis, consider whether investment is needed to enhance systems for collecting, verifying, and reporting climate-related financial information. This includes the potential need to invest in tools to support accurate, complete, and consistent reporting.

Pilot testing and pre-assurance readiness Prepare a trial sustainability report to test data collection and reporting processes. Identify and address issues before formal reporting and consider conducting a dry run for assurance to obtain feedback on reporting processes.

William Buck can help At William Buck, our expert audit and assurance advisors understand businesses' opportunities and challenges in adapting to Australia’s new sustainability reporting framework. We can help you navigate these opportunities and challenges and stay ahead by explaining the reporting and assurance requirements and how your business is impacted. williambuck.com.au

First annual reporting period starting on or after

Large entities (including their controlled entities) meeting at least two of the three size criteria below

National Greenhouse and Energy Reporting (NGER) Reporters

Asset Owners

Consolidated revenue

EOFY consolidated gross assets

1 January 2025 Group 1

$500 million or more

$1 billion or more

500 or more

Above NGER publication threshold

N/A – Scoped out of Group 1

1 July 2026 Group 2

$200 million or more

$500 million or more

250 or more

All other NGER reporters

$5 billion assets under management or more

1 July 2027 Group 3

$50 million or more

$25 million or more

100 or more

N/A

Refer to Group 3 size criteria

EOFY employees

AMT APR/MAY 2025

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AMTIL INSIDE

Milestones at Livetools AMT magazine sat down with the Director at Livetools, Arthur Alexiou, to talk about ten years of AMTIL membership and 13 years serving the manufacturing industry.

Arthur Alexiou's manufacturing career began at Hadens, a centuryold manual machine shop in Taree, NSW. Although the company is no longer in operation, it laid essential groundwork for his future in the industry. “There were incredibly talented individuals working there who taught me both fundamental skills and a strong work ethic, despite the tough conditions,” he reflected fondly. “My manager at the time appeared particularly demanding, but in hindsight, I'm truly grateful for his mentorship. He shaped my technical skills and my entire outlook on the industry.”

representative. When his aspirations to expand product lines weren't aligned with the company’s direction, he decided to establish his own venture.

Although the apprenticeship was rigorous, Alexiou initially thought this intensity was just part of the machining industry. The experience, while demanding, would eventually prove invaluable.

Initially focusing on sourcing and supporting niche products unavailable in Australia, Livetools evolved to supply cutting tools.

“We have our own brands which we manufacture here in Australia,” said Alexiou. Among these is Evolute endmills, a wholly Australianmade product line.

After qualifying, Alexiou left Hadens, convinced he would abandon machining. However, following a six-month break, a fortunate opportunity arose from a classified ad seeking a CNC machinist with no required CNC experience. Having worked solely with manual machinery, this offered an ideal transition to build on the solid foundation he established at Hadens.

This led Alexiou to Ferra, an aerospace company in Brisbane, where his passion for manufacturing was rekindled. The advanced state of the industry came as a revelation. “The deeper I looked, the more I discovered about the industry,” Alexiou explained. “When I began machining at Ferra, I could see all the different aspects of the industry. I also spoke with sales engineers, programmers, and estimators within the company, learning what they did and wanting to know more.”

Recognising the industry’s potential, Alexiou pursued new career opportunities, joining Metal Cutting Technology as a sales

AMT APR/MAY 2025

Thirteen years ago, Livetools began operations from the lounge room of a shared house. The company's inception, while challenging, was supported by a small team of enthusiastic, talented individuals. Starting with one staff member and using their garage as a stockroom, the company operated for two years before securing their current factory location.

Today, Livetools employs approximately 20 staff members, with a clear mission to enhance productivity in machine shops. The company continues to expand its portfolio, introducing innovative products and brands to the Australian manufacturing sector, with particular emphasis on specialised work holding, advanced lubricants and cutting tool solutions.

Alexiou's relationship with the Australian Manufacturing Technology Institute Limited (AMTIL) began at his first trade show attendance at age 16. “AMTIL is something I've always wanted to be part of, to be involved in the manufacturing community,” he reflected. “This association has proven instrumental in providing credibility and networking opportunities, significantly contributing to Livetools' growth and integration within the manufacturing community.” livetools.com.au

AMTIL HEADING INSIDE

AMTIL 2025 Golf Day This Ambrose event has become an AMTIL tradition, even for those not playing golf – a great day to be outside.

With a sparkling morning presented for the 2025 AMTIL Golf tournament, about 120 eager participants demonstrated their sportsmanship on the stunning grounds at Riversdale Golf Course, in Mt Waverley. The playing teams were mixed well and came up with some great final scores. After a competitive morning on the course, all teams gathered at the clubhouse for a delicious lunch and drinks, mingling with fellow members and guest attendees. The day wrapped up with an awards ceremony celebrating those who stood out for their exceptional performance.

In addendum, by the end of the day, AMTIL raised enough for Wheelchairs For Kids to buy around 20 wheelchairs for children in need, around the world.

Of course, everyone would like to thank the sponsors for the AMTIL Golf Day, as this would not be possible without the contributions brought together to make this a success. The sponsors this year are: Fusion5, AirLiquide, Gel Events, Shishan Stanley Group, and BusinessHub. There were also BRM Patent Attorneys, Harry the Hirer and Dimac Tools.

Congratulations to the Runners up team from Techni Waterjet. Craig Tribe, Brendon Stephens, Matthew Thompson and Scott Jennings, with a stableford score of 53.875.

For the first time this year, a charity was also attached to the AMTIL Golf Day. Wheelchairs For Kids is a program where people can donate funds to help pay for wheelchairs to be built and transported to children needing them as far afield as Cambodia and parts of Africa and some Pacific islands. Manufacturers can also assist in the creation of the wheelchairs themselves. A wider story about the Wheelchairs A wider story about the Wheelchairs for Kids charity is on page 90 of this issue of AMT.

Winners on the day Congratulations to the overall winning team filled with representatives and clients of CBA – Casey Knight, Mark Wilson, Thomas Birch and Matt Reid (8.25), trophies presented by William Buck. They won with a net Stableford score of 53.75 points.

Longest drive – Dale Messina (8th hole) Straightest drive – Jeff Boyd (18th hole) Nearest the pin Matt Donlan (1st hole), Michael Finch (3rd hole) Wouter van Heerden (14th and 17th hole) Photos: Pavla Thomas

1850AMTILCORPPARTNERS

Partnering with AMTIL AMTIL’s corporate partners offer a selection of products and services that will benefit our members in their business.

For any enquiries about our Corporate Partnerships, and how they can benefit you, contact Greg Chalker on 03 9800 3666 or email gchalker@amtil.com.au

Our Partners. Our Members.

Your Benefits.

SCAN THE QR CODE TO LEARN MORE ABOUT AMTIL CORPORATE PARTNERS

amtil.com.au

AMT APR/MAY 2025

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AMTIL INSIDE

Bradfield City Centre The Bradfield Development Authority is delivering the Bradfield City Centre. AMTIL gets a look inside.

Bradfield City Centre spans 114 hectares, making this the first significant full city project to be built since the establishment of Canberra.

“Bradfield City Centre is one of the biggest economic development projects ever undertaken in Australia,” Ken Morrison, CEO Bradfield Development Authority and AMRF Chair says.

“The First Building’s innovative design sets the benchmark for a vibrant, modern city that will build a stronger future for Western Sydney. Housing the Advanced Manufacturing Readiness Facility, it will also strengthen the Australian manufacturing industry and create new opportunities for high value jobs and a stronger economy for the people of Western Sydney.”

Designed by the international multidisciplinary design firm Hassell, the First Building, which houses Stage 1 of the Advanced Manufacturing Readiness Facility (AMRF), will promote innovation through its adaptability, design circularity, and connection to Country.

As the first completed building in Australia’s first new city in a century, this milestone signifies progress in the New South Wales State Government’s vision for a vibrant future in advanced manufacturing and innovation. The unique workplace will foster innovative manufacturing projects and showcase the real-time development of Australia’s newest sustainable, connected city.

“As Bradfield City Centre takes shape, the First Building is a bold statement about what’s possible. It sets a strong benchmark for how Bradfield will develop – great design, sustainable and honouring Country.

It’s more than a building — it’s a living example of how we can transform our cities and our lives,” says Liz Westgarth, Hassell Managing Director and Principal in Charge of the project.

Inspired by the Cumberland Plain and its natural waterways, the structure is open and inviting, surrounded by green spaces where residents, workers, and visitors can gather. Embodying principles of circularity and adaptability, the building is constructed as a modular ‘kit of parts’ and designed to be disassembled, expanded, or even relocated. This ensures it remains resilient and responsive to the evolving needs of the future city.

“A kit-of-parts construction that can be reconfigured and reused ensures the building’s longevity and responsiveness to Bradfield’s future needs, representing the city’s commitment to adaptability and circularity,” says Westgarth.

The building is designed to gracefully integrate with the land, using a colour palette and materials that blur the boundary between constructed form and nature.

Natural materials like rammed earth and recycled tiles, combined with systems that minimise waste and prolong the life cycle of resources, reinforce a commitment to sustainability and circular economy principles.

VALE Jim Sutton

Guided by the First Nations cultural research and design agency Djinjama, the First Building is a project deeply embedded in the Country. It honours its location on the Cumberland Plain by promoting a harmonious connection between built and natural environments. “The First Building proves that you can innovate, that you can create something extraordinary for a public, government project. It’s time to move forward, to embrace new ideas and to show that sustainability and great design belong together. And the First Building is our proof,” says Westgarth.

As a catalyst for high-value jobs, skills development, and collaborative partnerships between industry, government, and academia, the First Building embodies the future-focused ambitions of Bradfield City Centre, where the built environment and nature converge to create a dynamic space for all to thrive.

“We’ve made ambitious commitments to sustainability and resilience in Bradfield.

First Building, designed to address climate impacts now and into the future, is just the beginning,” says Morrison. nsw.gov.au

AMTIL acknowledges with deep respect the passing of James (Jim) Nicholson Sutton (29/07/1936 – 31/01/2025), a long-serving board member and Director of Sutton Tools since 1956.

Jim’s leadership and vision were instrumental in shaping the Sutton Tool company’s legacy. Jim played a pivotal role in building Sutton Tools into the business it is today. A respected and admired engineer, he was also a passionate advocate for manufacturing, driving expansion both in Australia and overseas during his stewardship. His leadership and vision were instrumental in shaping the

AMT APR/MAY 2025

company’s direction, driving innovation, and reinforcing our commitment to worldclass cutting tools.

His impact on Sutton Tools and the industry will be felt for generations. Known for his kindness, generosity, and humour, Jim’s legacy goes beyond business, fostering a sense of belonging where employees feel like integral members of the broader Sutton Tools family. suttontools.com.au

AMTIL INSIDE

New Members Renteca is a leading supplier of welding, power generation equipment, and site control solutions. It is also an industry leader in providing fully engineered welding, power generation equipment, and service solutions for industrial projects.

More than just a hire equipment company, Renteca has proven capability for developing optimal solutions to minimise cost and maximise productivity for large projects requiring site power, welding, and turnkey tooling (Site Control®).

Renteca’s technical expertise and certified equipment ensure optimal productivity. With a national footprint, we provide integrated service solutions across diverse project scopes with unmatched logistical capabilities.

Recycling Technologies Group Pty Ltd (RTG) is a family-owned and operated company providing high-quality waste-to-revenue and waste-to-energy solutions for the biomass and metal sectors. With world-leading technology in briquetting and pelletising, RTG delivers turn-key recycling projects for clients looking to value-add their waste.

Over 25 years of experience means that RTG have recycled thousands of different materials including steel, aluminium, wood, sugar cane husk, coal, charcoal, woody weeds, cotton, hay and more. Our briquetting and pelletising technology ensures high yield and significant value add to open your company up to new markets and new revenue streams.

LaserBond is a specialist surface engineering company that has been operating since 1992.

With over three decades of experience, we specialise in enhancing the performance and durability of machinery components used in capital-intensive industries. Our work focuses on developing and applying advanced materials, technologies, and methodologies to combat the wear and tear that can significantly affect machinery productivity and increase operating costs.

LaserBond is a valuable partner for industries that rely on high-performance machinery in harsh operating conditions. LaserBond improves the lifespan and performance of components, ultimately helping businesses reduce maintenance costs and improve the total cost of ownership of their equipment.

RENTECA PTY LTD

RECYCLING TECHNOLOGIES GROUP

LASERBOND LIMITED

1310 Boundary Road, WACOL, QLD 4076

12 Government Road EDEN, NSW 2551

2/57 Anderson Road SMEATON GRANGE, NSW 2567

renteca.com.au

recyclingtechgroup.com.au

laserbond.com.au

Svomto Pty Ltd specialises in the sales and service of CNC sheet metalworking machinery.

We focus on providing efficient and reliable solutions to optimise your manufacturing processes.

Founded in 1944, Nederman is one of the world’s leading environmental technology companies for industrial Air filtration and monitoring. Its mission is to protect people, the planet, and production from the harmful effects of industrial processes.

Mobile Automation is a leader in industrial electrical and automation solutions, specialising in the manufacturing sector.

We deliver a comprehensive range of electrical services tailored to the industrial environment and advanced automation solutions designed to enhance production efficiencies and reduce waste.

We offer a comprehensive range of services to efficiently meet your plasma cutting, laser cutting, bending, and shearing needs. We pride ourselves on delivering innovative solutions that enhance your productivity and streamline operations.

Nederman offers a wide range of products and solutions for the extraction and filtration of dust and particles, welding fumes, exhaust fumes, oil mist, gases and combustible dust.

Nederman is an industrial air filtration expert with extensive experience across various industries, including welding and metal fabrication, wood and timber, FMCG and food processing, defence, automotive, dental, manufacturing, recycling, education and laboratories.

We support the future of Australian manufacturing. We work closely with our clients to ensure their businesses remain competitive and sustainable in the long term.

With a team of more than 45 skilled professionals—including engineers, electricians, and fitters—we utilise cuttingedge technologies to offer customised, highquality solutions that cater to each client’s unique needs and deliver measurable results.

SVOMTO PTY LTD

NEDERMAN MIKROPUL PTY LTD

MOBILE AUTOMATION

44 Meadow Avenue COOPERS PLAINS, QLD 4108

1/848 Mountain Highway BAYSWATER, VIC 3153

Factory 30, 65-67 Canterbury Road MONTROSE, VIC 3765

svomto.au

nederman.com/en-au

mobileautomation.com.au

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INDUSTRY CALENDAR Readers are advised to check with all event organisers for the latest information. For the latest international travel advice, please visit smartraveller.gov.au. For more events, please visit amtil.com.au/events

INTERNATIONAL MANUFACTURING WORLD NAGOYA NAGOYA, Portmesse 7-11 April 2025

ALUMINIUM CHINA 2025 CHINA, Shanghai 9-11 July 2025

SIMODEC 2026 FRANCE, La Roche-Sur-Foron 2-6 March 2026

manufacturing-world.jp/nagoya/

aluminiumchina.com

en.salon-simodec.com

INTERMOLD ASIA JAPAN, Osaka 16-18 April 2025

MANUFACTURING WORLD TOKYO JAPAN, Makuhari 9-11 July 2025

KONEPAJA FINLAND, Tampere 17-19 March 2026

intermold.jp

manufacturing-world.jp/tokyo/

konepajamessut.f

AISTECH 2025 USA, Nashville 5-8 May 2025

AI MANUFACTURING & SCADA TECHNOLOGY (AIMST) 2025 USA, Pittsburgh 25-27 August 2025

INTERTOOL AUSTRIA, Vienna 1 April 2026

aist.org/conferences-expositions/aistech

CONTROL 2025 GERMANY, Stuttgart 6-9 May 2025 control-messe.de

MADE IN STEEL ITALY, Milan 9-11 May 2025 radonexhibition.eu/trade-shows/made-insteel/

aimanufacturingconference.com/

SCHWEISSEN & SCHNEIDEN ESSEN GERMANY, Rhine-Westphalia 15-19 September 2025 schweissen-schneiden.com

METEC THAILAND, Bangkok 17-19 September 2025 metec-southeastasia.com

WIN EURASIA 2025 TURKEY, Istanbul 28-31 May 2025

EMO HANNOVER GERMANY, Hannover 22-26 September 2025

win-eurasia.com

emo-hannover.com

EASTEC USA, West Springfield 13-15 May 2025

CMTS CA CANADA, Toronto 29 Sept – 2 Oct 2025

easteconline.com

cmts.ca

METALFORUM POZNAN POLAND, Greater Poland 3-6 June 2025

MANUFACTURING WORLD 2025 OSAKA JAPAN, Osaka 1-3 October 2025

itm-europe.pl/en/about-event/metalforum

manufacturing-world.jp/osaka/en-gb.html

MANUFACTURING EXPO 2025 THAILAND, Bangkok 18-21 June 2025

WESTEC 2025 USA, Anaheim, CA 7-9 October 2025

manufacturing-expo.com

westeconline.com

AUTOMATICON 2025 POLAND, Warsaw 24-27 June 2025

ADVANCED DESIGN & MANUFACTURING EXPO CANADA, Toronto 21-23 October 2025

automaticon.pl/en

LASER WORLD OF PHOTONICS FINLAND 24-27 June 2025 world-of-photonics.com/en/trade-fair/

admtoronto.com

2026 EUROGUSS GERMANY, Nuremberg 13-15 January 2026 euroguss.de

REAP THE BENEFITS OF AMTIL MEMBERSHIP Contact us to learn more. amtil.com.au AMT APR/MAY 2025

intertool.at

MACH 2026 UK, Birmingham 20-24 April 2026 machexhibition.com

INTERPLAS UK, Birmingham 2-4 June 2026 interplasuk.com

ALL ABOUT AUTOMATION GERMANY, Messe Straubing 10-11 June 2026 allaboutautomation.de

EUROBLECH GERMANY, Hanover 20-23 October 2026 euroblech.com

JIMTOF JAPAN, Tokyo 26-31 October 2026 jimtof.org

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AUSTRALIA’S NO. 1 ADVANCED MANUFACTURING MAGAZINE

PLASTICS, COMPOSITES & ADVANCED MATERIALS INDUSTRY 4.0 BUSINESS MANAGEMENT WELDING CUTTING TOOLS FORMING & FABRICATION ELECTRONICS

AMT APR/MAY 2025

101

102

HISTORY

Big wheels & little wheels – the story of UK-born Australian Sir Laurence John Hartnett (1898 – 1986) Australia’s “Father of the Holden” and much more

PART 65

A CAR OF OUR OWN

The Willy Overland concept car was Hartnett’s Australian GM-H baby.

W

e had decided that the public would prefer a clean-sided car and that the era of individual front fenders was over. And so the battles were fought by trans-Pacific cable.

The Americans gave their ideas and insisted on incorporating them into the new car. At the same time, we in Australia were equally insistent that the body styling should be left to us, as agreed, while they worked on the engine and chassis.

All these arguments, plus New York’s uneasiness about the knowledge that I had worked closely during the war with a socialist government. They ignored that a conservative government had appointed me to the Ordnance Production Directorate.

This built pressure on Larry Hartnett to a point where they could see only one answer: bring him to the United States and get him out of Australia.

And, of course, the ‘office politics’ mustn't be overlooked. When Jim Mooney and Graeme Howard left General Motors to join the Services when America entered the war, it was the beginning of the end of the old GM. Riley took over as General Manager of overseas operations, and a new order for ‘big business’ came in. As a protegé of Howard and Mooney, I was probably a marked man from that moment.

Under the Mooney-Howard regime, I was GM's Regional Director in the Pacific, a Vice-President of General Motors Export Company, Managing Director of GM-H and a Director of Vauxhall Motors. Riley chopped me off as Regional Director and as Vice-President of the Export Company, and he tried hard to persuade dear old Charlie Bartlett (who was by then Sir Charles Bartlett) to have me dropped from the Vauxhall board.

So, it is logical to assume that Ed Riley's ambition was to have my head.

It should not be forgotten–and I'm sure Riley didn't forget it–that I came perilously close to the edge with GM when I put them into the aircraft industry in Australia before the war without their knowledge. For years afterwards, it gave Sloan, for one, and Riley, a perfect right to say of me, “This man committed us once on aircraft. Who knows what he'll do if he has car manufacture under his direction?” Sloan knew, too, that I had kept up a constant murmur in favour of some of the ordinary shares of GM-H being sold to Australians. Even before coming to Australia, I had supported Charlie Bartlett, who had felt that the British public should hold some Vauxhall ordinaries.

It's probable that General Motors, knowing how close I was with the Federal Government and how vociferous I could be on occasions, feared that I might suddenly bob up with one of the war-time-style ‘Government requirements’ that would compel GM to let Australians in as GM-H shareholders.

board and the major shareholders across the barrel.” Sloan would cite many concerns in which GM had minority shareholders, and, they had all turned out “stinkers”.

I can see GM's point on this vexed question of local shareholdings in their overseas organisations, mistaken though it is. This is how they view it:

If, as I suspect, one of my major “crimes” was my association with Curtin, Chifley and the Labor Government during and after the war, it shows how unfair and unjust they were, for had it not been for the Government's ready agreement to lend millions of pounds in cash, General Motors could not have brought out the Australian car when it did.

1. How can the know-how and technical aid contributed by GM in America to the plants overseas be assessed in value? To use a Sloan way of expressing it, “OK, so you want to make radiators in your GM plant overseas?

We decide it should be done. What do you do? You go to Harrison Radiators, a Division of GM, and get all the technique and knowhow. How much should be charged for that? Who says how much? Who sets the standard? If we say a dollar a radiator, the local shareholders would scream if we made a hundred thousand radiators. It doesn't pay for the blueprints if we say ten cents and only ten thousand radiators are made. No, keep locals out. Then they don't get a chance to squawk.”

[My answer to this problem would be to charge a typical royalty, at a rate others pay, for radiators or similar GM products made under licence.]

2. Minority shareholders always caused trouble, Sloan maintained. He'd say, “Some shyster attorney gets a proxy for a shareholder whose holding is only worth a few bucks and he raises stupid and embarrassing questions, primarily to put the

[The answer, from the Australian point of view, is that we don't have shyster lawyers in Australia.]

One big change in GM-H’s relations with the public since I resigned is that the successive managing directors who followed me seemed to me to be struck dumb from the moment they arrived in Australia. The only time their names ever appear in print is when they arrive, are replaced or are forced into making a curt statement on some aspect of GMH's activity. I suspect they dare not speak on anything else because New York gags them. How different it was in the Hartnett era! And how wrong it is that these men, who become the chief executive officers of one of the nation's biggest direct and indirect employers of labour, are not allowed to give their views on topics of national importance.

That's another indication of how tightly the new order in General Motors controls its overseas executives. They're told to keep their noses and voices out of anything that happens outside the plant's gates. How times have changed!

This is an extract from ‘Big Wheels & Little Wheels’, by Sir Laurence Hartnett as told to John Veitch, 1964. © Deirdre Barnett.

AMT APR/MAY 2025

To be continued…

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