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Discover Industrial Filtration Solutions by Ambica Engineering & Wire Industries

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P R O D U CT C ATA LO G U E

SINCE 1972 · AHMEDABAD, INDIA

Extruder Screens & Woven Wire Cloth Melt filters, screen packs, filter discs, SS 304L wire mesh and hopper magnets for plastic & rubber processing machinery.

1972

65+

6,000+

10–500

ESTABLISHED

COUNTRIES SERVED

CUSTOMERS

MESH, UP TO 2 MICRON

Circular Screen

Multilayer Circular Screen Pack

Multimesh Circular Screen

Designer Screens

Multilayer Cylindrical Screen Pack - Candle Filters Filter Discs

Stainless Steel Wire Mesh & Woven Wire Cloth

Hopper Magnet

ambicagroup.com

+91-79-2287 1245

ambica@ambicagroup.com

01


Ambica Engineering & Wire Industries ABOUT US

F I V E D E C A D E S O F F I LT R A T I O N

The Ultimate Extruder Screen Manufacturer Founded in 1972 by Mr. Vinod Patel,

What began with wire mesh and extruder screens

Ambica Engineering & Wire Industries is one of

has grown into a complete range of circular

India's leading extruder screen manufacturers, making melt filters and woven wire cloth for

Dutch weave filter cloth, filter discs and stainless

plastic & rubber processing machinery.

SS 304L Low carbon, high nickel stainless steel

screens, multilayer screen packs, candle filters, steel hopper magnets, led today by Co-Founder & Managing Director Mr. Alap Patel.

ISO 9001:2015 Certified quality management

ISO 9044

65+

Wire mesh quality standard

Countries across Asia, Europe, Middle East & Africa

Product range

01

Circular Screen

p.3

02

Multilayer Circular Screen Pack

p.3

03

Multilayer Cylindrical Screen Pack Candle Filters

p.4

04

Multimesh Circular Screen

p.5

05

Designer Screens

p.4

06

Filter Discs

p.4

07

Stainless Steel Wire Mesh & Woven Wire Cloth

p.6

08

Hopper Magnet

p.7

ambicagroup.com

+91-79-2287 1245

ambica@ambicagroup.com

02


Ambica Engineering & Wire Industries EXTRUDER SCREENS

Circular Screen

01

CIRCULAR SCREEN EQUIPMENT

Precision circular screens for extruder screen changers, cut uniformly with computer-based technology for a smooth screening surface – no sharp edges, burrs or acute angles. Burr-free, uniform edges reduce melt leakage Customized diameters and mesh combinations Robust design for reliable performance Made to order with zero wastage in mind Mesh range 10 × 10 to 500 × 500 – see the standard specification on page 06.

02

Multilayer Circular Screen Pack

Spot welded multilayer circular screen packs – extra strong, sturdy and convenient for problem-free processing. Layers are assembled in a fixed mesh sequence to prevent operator error and stop contamination in the molten mass. Spot welded edges in lieu of aluminium framing Greater strength and longer mesh life All sizes and mesh combinations A proven substitute for imported packs

ambicagroup.com

+91-79-2287 1245

ambica@ambicagroup.com

03


Ambica Engineering & Wire Industries S C R E E N PAC KS & C U T E L E M E N T S

03

Multilayer Cylindrical Screen Pack - Candle Filters Multilayer cylindrical screen packs, also known as candle filters, for multilayer film and lamination plants. Spot welded edges for lasting strength Customized layer combinations Multilayer film & lamination plants

05

Designer Screens

Specially shaped designer screens for screen changers such as German screen changers, developed from our R&D to match customer needs and quality specifications. Custom shapes for any screen changer Built to the desired quality specification Developed by our in-house R&D

06

Filter Discs

Precision cut filter discs and cut elements in any design and style, in single or multiple layers, made in our world-class manufacturing division. Any design, size and style Single or multiple layers Customized solutions for every line

ambicagroup.com

+91-79-2287 1245

ambica@ambicagroup.com

04


Ambica Engineering & Wire Industries D U T C H W E A V E F I LT E R C L O T H

04

Multimesh Circular Screen P L A I N / T W I L L E D D U T C H W E AV E F I LT E R C L O T H

Custom-made multimesh circular screens in Plain Dutch and Twilled Dutch weave for BOPP film plants, woven sacks, PET and non-woven fabric plants.

Plain Dutch Weave Heavier warp wires with tightly packed weft for a stable, strong cloth – a “zero-mesh” effect with high filtration and pressure resistance.

Twilled Dutch Weave A twill pattern with a double layer of weft wires – carries larger loads and gives even finer filtration.

Plain & Twill Dutch Weave Filter Cloth – Specification Warp / Shute Mesh

Gauge

Wire Diameter (mm)

Nominal Micron Retention

12/72

25 x 27

0.50 x 0.41

300

24/110

28 x 32

0.376 x 0.274

80

30/250

38 x 42

0.132 x 0.102

53

40/200

36 x 38.5

0.19 x 0.14

70

50/250

38.5 x 41

0.140 x 0.112

60

50/600

40 x 44

0.122 x 0.081

30

80/400

40 x 45.5

0.102 x 0.063

40

80/700

42 x 44

0.102 x 0.063

35

100/600

42 x 45.5

0.102 x 0.081

25

120/600

42 x 45.5

0.102 x 0.063

28

165/800

45 x 47

0.08 x 0.05

15

170/1400

43.5 x 48

0.063 x 0.040

10

200/600

47 x 48

0.050 x 0.040

20

200/1400

47 x 48

0.050 x 0.040

5

325/2300

48 x 40

0.040 x 0.122

8

ambicagroup.com

+91-79-2287 1245

ambica@ambicagroup.com

05


Ambica Engineering & Wire Industries WIRE MESH & WIRE CLOTH

07

Stainless Steel Wire Mesh & Woven Wire Cloth SS 304L stainless steel wire mesh and woven wire cloth – low carbon with high 8% nickel – woven on imported German weaving machines and cleaned by an ultrasonic process. Plain square, Plain Dutch & Twilled Dutch weaves 10 to 500 mesh, up to 2 micron Complies with ISO 9044 For extruder screens in plastic processing machinery

Plain Square Weave – Standard Extruder Screen Specification Wire Mesh

Wire Dia. (mm)

Aperture (mm)

Open Area (%)

Wire Mesh

Wire Dia. (mm)

Aperture (mm)

Open Area (%)

4x4

1.219

5.131

65.3

40 x 40

0.234

0.401

39.9

5x5

0.914

4.166

67.2

50 x 50

0.193

0.335

43.6

6x6

0.914

3.319

61.5

60 x 60

0.193

0.230

29.8

8x8

0.711

2.464

60.2

60 x 60

0.152

0.271

41.2

10 x 10

0.711

1.829

51.8

80 x 80

0.122

0.196

37.9

12 x 12

0.559

1.558

54.1

100 x 100

0.102

0.152

36.0

14 x 14

0.457

1.357

55.9

120 x 120

0.091

0.120

31.8

16 x 16

0.457

1.131

50.7

150 x 150

0.071

0.088

29.6

20 x 20

0.559

0.711

31.4

200 x 200

0.051

0.076

36.0

20 x 20

0.457

0.813

41.0

250 x 250

0.041

0.061

36.0

24 x 24

0.376

0.682

41.4

300 x 300

0.041

0.043

26.5

30 x 30

0.376

0.531

34.2

325 x 325

0.035

0.043

30.0

30 x 30

0.310

0.536

40.0

400 x 400

0.030

0.033

27.0

40 x 40

0.274

0.361

32.3

500 x 500

0.025

0.026

26.0

ambicagroup.com

+91-79-2287 1245

ambica@ambicagroup.com

06


Ambica Engineering & Wire Industries H O P P E R M A G N E T & A P P L I C AT I O N S

08

Hopper Magnet STAINLES S STEEL · CIRCULAR, SQUARE, RECTANGULAR SHAPES

Stainless steel hopper magnets give lifetime magnetic protection to plastic extruders and moulding machines against iron contamination – nails, nuts and iron bits. Permanent magnetic flux for trouble-free operation Perfect fit to your custom hopper specification Round, square and rectangular shapes Quick delivery turnaround

Square Size (mm)

Magnetic Tube Ø (mm)

Round Size (mm)

Magnetic Tube Ø (mm)

150 x 150

25

150

25

200 x 200

38

200

38

250 x 250

38

250

38

300 x 300

38

300

38

350 x 350

38

350

38

400 x 400

38

400

38

Fits inside the hopper funnel

Applications Ambica extruder screens are made to suit the end product, thickness and output of each of these processing lines: Air Bubble Film Master Batch Plastic Roofings Rubber Tyre & Tube

ambicagroup.com

BOPP Films

Box Strapping

Monofilaments Yarn Plastic Sutli

Disposable Products

Moulded Furniture PVC Wires and Cable

Woven Sack

Agriculture

+91-79-2287 1245

Laminations

Multilayer Film PVC Fittings

Pharmaceutical

Non Woven Fabric Reprocess Granules

Plastic Recycling

ambica@ambicagroup.com

07


Ambica Engineering & Wire Industries QUALIT Y & CONTACT

QUALIT Y · SERVICE · PRICE

Certified Mesh. Every Batch. AAMCS – Ambica Automated Mesh Certification System Every product ships with a computer-generated mesh certificate, made with a digital image processing system developed in the USA. Mesh count in warp & weft Wire diameter & gauge in each direction Aperture opening in microns Open screen area

5 Decades

10,000 sq. ft.

Ultrasonic

Burr-free

of extruder screen expertise since 1972

manufacturing facility with in-house R&D

mesh cleaning for better filtration & longer life

automatic cutting to reduce leakage

Our Vision

Our Mission

To reach global leadership in the plastic and rubber industry through high-quality products and

To be a trusted partner for SS 304L extruder screens, offering customized solutions and

services.

constant product innovation.

EXPERIENCE

QUALITY

SERVICE

Talk to Ambica

PRICE

ADDRESS

Share your machine, screen changer size and mesh

L-44/45, G.I.D.C. Estate, Odhav, Ahmedabad – 382 415, India

requirement – we will recommend the right

PHONE

extruder screen.

DELIVERY

+91-79-2287 1786 +91-99251 13333

REQUEST A FREE SAMPLE

EMAIL

ambica@ambicagroup.com DOWNLOAD CATALOGUE

ambicagroup.com

+91-79-2287 1245

ambica@ambicagroup.com

08


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