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DESIGN GUIDE

Volume 1.4 2024/25

Table of CONTENTS AN INTRODUCTION TO ALUMINATE GLASS OPTIONS HERA 132 (To suit 92mm stud) ZELUS 103 (To suit 64mm stud) LIMOS Slimline (Slim glazing profile) ATLAS Multilayer (To suit multiple linings) THEIA Doors (Hinged, Sliding & Bi-fold) SELENE InStep (Negative Detail Trims) TRACKLOK® FINISHING OPTIONS DOOR ASSEMBLY GUIDE

1 2 4 30 56 64 84 104 110 114 116

SPECIFICATION Aluminate Solutions Ltd

Masterspec

www.aluminate.nz

www.masterspec.co.nz

ASL’s team of experts are always available to help

ASL partner with Masterspec as our online

with specifications for your next project. Ranging

distributor of specification information.

from aluminium partitioning and glazing to steel stud,

Widely used across the NZ construction

plasterboard and insulation our team have an in depth

industry Masterspec provide detailed

understanding of all elements of a commercial fitout and

specification resources that can be tailored

can assist you writing your next specification.

to your next project using their ‘request support writing a work section’ function.

“

An Introduction to ALUMINATE With a legacy spanning over two decades, our brand and products have become synonymous with quality and reliability across New Zealand. In 2020, a new

Welcome to Aluminate

chapter began when the Gordon family acquired the business, infusing it with

Solutions Ltd (ASL), your

transformative journey has shaped the ASL brand into the dynamic entity it is

their wealth of industry knowledge and a determined, proactive attitude. The

trusted partner in the

today.

commercial interiors

Since the acquisition, we have undertaken significant expansions, relocating both

market throughout New

Zealand and the South Pacific. At ASL, we are dedicated to providing

“

specialist products, innovative solutions, and expert knowledge

our Auckland and Wellington facilities to larger premises, and growing our team and fleet. These enhancements reflect our commitment to meeting the evolving demands of our ever-expanding customer base. The cornerstone of our success lies in our industry-leading customer service and delivery offerings. Many of our clients have come to rely on our efficient support to ensure the timely completion of their most challenging projects. Our friendly team is always eager to assist, leveraging in-house design and estimation capabilities to swiftly address project requirements. At ASL, we prioritize continuous improvement, constantly refining our product offerings to align with the dynamic construction market. Our focus on quality

to cater to the diverse

products and ease of installation serves as the foundation for our commitment to

needs of our clients.

including our acoustic InStop jamb profiles, 45mm door suite, faux-muntin and

excellence. In recent years, we have introduced over 25 new profiles to our range, capping profiles. As we step into 2024, we are thrilled to announce the launch of our Hera 132mm Series, poised to replace our successful 92 Series and featuring many improvements on the already effective range.

Additional SERVICES CAD Drafting An important part of your project may be the production of “Shop” drawings. ASL have an in-house CAD Draftsperson who can interpret the Architect’s drawings and provide “Shop” drawings to assist your on-site personnel with an understanding of how to install specific details.

Take-offs ASL can assist you with your take-offs and calculating the quantity, size and price of the extrusions required for the project. This is an excellent way to check your own work minimizing the risk and cost of errors.

Site Visits ASL can assist you with site visits to check your installation staff are installing the joinery correctly and assist with training for your installation staff if they are not.

Bracing Plans ASL can provide marked bracing plans for consent purposes, or for use as a guidance for construction professionals. These can also be retained for building inspections to ensure efficiency, compliance, and consistency.

GLASS Options GENERAL INFORMATION Information for all glass types can be found by consulting a glass manufacturer directly, or on the New Zealand Windows & Glass Association website (WGANZ). www.wganz.org.nz

GLASS THICKNESS ASL’s profiles are suitable for glass of thicknesses ranging from 6mm – 13mm for laminated glass. For information on glass thickness and compliance with the New Zealand Building Code requirements refer to “NZS 4223.3:2016 - Human Impact Safety Requirements” which can be found on the WGANZ website.

GLASS WEIGHT In kg’s – Area of glass m2 (length x width) x thickness of the glass(m) x 2500kgs. e.g. (12mm thick glass) 0.012m x 1.7m H x 0.5m W 1.7 x 0.5 = 0.85m2 0.85 x 0.012 = 0.0102m3 0.0102 x 2500 = 25.5kgs

GLASS

OPTIONS

GLASS STC RATINGS Glass STC rating is a measure of how well the glass reduces sound transmission, with the higher rating meaning a greater reduction in sound transmission. Glass often makes up the largest area of an opening, this means the glass chosen will heavily affect the overall STC rating of the opening. Glass STC ratings can be provided by your glass manufacturer; however, we have compiled a list below of average expected STC ratings for the common types of glass.

SINGLE GLAZED 6mm Standard Float = 31 STC 6.38mm Standard Laminate = 33 STC 6.5mm Sound Reduction Laminate = 36 STC 8mm Standard Float = 33 STC 8.38mm Standard Laminate = 35 STC 8.5mm Sound Reduction Laminate = 37 STC 10mm Standard Float = 34 STC 10.38mm Standard Laminate = 36 STC 10.5mm Sound Reduction Laminate = 38 STC 12mm Standard Float = 36 STC 12.38mm Standard Laminate = 38 STC 12.5mm Sound Reduction Laminate = 40 STC

TWIN GLAZED 50mm Air Space 10.38mm Standard Laminate / 50mm Air Space / 12.38mm Standard Laminate = STC 45 (Estimated Performance by Saflex® SoundPro) 10.76mm Sound Reduction Laminate / 50mm Air Space / 12.76mm Sound Reduction Laminate = STC 50 (Estimated Performance by Saflex® SoundPro)

70mm Air Space 10.38mm Standard Laminate / 70mm Air Space / 12.38mm Standard Laminate = STC 47 (Estimated Performance by Saflex® SoundPro) 10.76mm Sound Reduction Laminate / 70mm Air Space / 12.76mm Sound Reduction Laminate = STC 52 (Estimated Performance by Saflex® SoundPro)

GLAZING INSTALLATION Glass should be installed so that there is no contact between the glass panel and the aluminium frame as any movement due to thermal expansion can cause breakage if the aluminium and glass are touching. For this reason ASL recommends glazing tape to one side of the glazing, a double-wedge installation or a backing seal where applicable.

GLAZING POCKET TOLERANCES ASL’s partition systems are designed to incorporate removeable beads and sufficiently deep pockets to achieve the minimum required tolerances for both edge cover and edge clearance. In some cases, having a removeable bead on two adjacent sides is not possible which will mean shuffle glazing is required to install the glass. When shuffle glazing edge cover and edge clearance are harder to achieve, this must be considered when designing your opening and selecting your glass. As illustrated in the below table taken from NZS 4223.1:2008 the minimum dimensions for edge cover and edge clearance increase with the thickness of the glass. Glass thickness (mm)

Minimum edge cover (mm)

Minimum edge clearance (mm)

Total rebate depth required (mm)

6 8 10 12

6 8 8 9

4 5 5 6

10 13 13 15

To shuffle glaze an opening the glass size cannot be more than the sight size of the opening plus the depth of one rebate and minus 2-4mm tolerance (allowing for squareness, thickness & glass type). This is because the glass must be moved all the way into one pocket and clear the edge of the other side of the frame to shuffle glaze. Thus, when shuffle glazing, the depth of the rebate will affect the maximum thickness of glass that can be used as the maximum glass size, as outlined above, will limit the amount of edge cover possible. Rebate depth (mm)

Glass size possible (mm)

Edge cover Glass thickness possible possible (mm) (mm)

12 14 16 18 20 22

Sight size + 8-10 Sight size + 10-12 Sight size + 12-14 Sight size + 14-16 Sight size + 16-18 Sight size + 18-20

4-5 5-6 6-7 7-8 8-9 9-10

N/A 6 6 6, 8,10 6, 8,10,12 6, 8,10,12, 12.5 SCALE 1:2 @ A4

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ASL Introduces HERA 132, enhancing architectural

STANDARD SPECIFICATIONS:

excellence with unrivalled strength, unmatched quality,

• Suited for 92mm steel stud. Designed to accommodate high stud ceilings.

and versatility in partitioning solutions. Meticulously crafted with precision and distinguished by the thickest gauge in the market, our profiles establish a new benchmark for strength and quality. Drawing insights from industry leading installers, we’ve seamlessly woven innovation with effortless installation. Experience the pinnacle of partitioning systems with HERA 132. Tailored for a 92mm stud, HERA 132 is a versatile partitioning system offering a selection

• Profile dimensions of 132mm width and profile heights ranging from 25mm to 50mm. • Effortlessly accommodates up to 13mm glass with captive wedge channel. • Incorporates built-in 10g screw ports and staking bracket locators for secure installation. • Includes a seismic head track system allowing for vertical deflection. • Diverse choices for mullions, transoms, and associated requirements

of centre, front, or twin glazing options, making it an optimal choice for a diverse range of projects. Its adaptability extends across various environments, from commercial office fitouts to educational spaces.

For design and shop drawing support please contact our team at design@aluminate.nz SCALE 1:2 @ A4

HERA132

PROFILES

THESE HERA 132 PROFILES ARE AVAILABLE IN 5600mm AND 2800mm LENGTHS

132.8 17.8

127.4 17.8

ASL H01 132mm FLUSH HEADSECTION

ASL H02 132mm POCKET HEADSECTION

21.8

132.8

ASL H03 POCKET STARTER CAP

ASL H04 132mm POCKET MULLION

1.5

126.4 132.8 57.5 22

ASL H08 FLUSH STARTER CAP

132.8

126.5 3

ASL H06 GLAZING BEAD

ASL H07 132mm MULLION BAR

ASL H09 JOINER PLATE

132.8

ASL H12 132mm TWIN GLAZED POCKET HEADSECTION

ASL H13 132mm CAPPING HEADSECTION

148

132.8

17.8

15.7

12.1

17.8

127.4

ASL H11 132mm TWIN GLAZED MULLION BAR

132.8

17.8

146.3

ASL H10 CORNER POST

132.8

13.5

ASL H05 132mm GLAZING BAR

ASL H14 TWIN GLAZED POCKET STARTER CAP SCALE 1:2 @ A4

ASL H15 132mm TWIN GLAZED GLAZING BAR

ASL U01 GLAZING BEAD

ASL 925 DEFLECTION HEADSECTION

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

HERA132

CENTRE GLAZED SECTION DETAILS

132mm plasterboard wall. Floor to ceiling.

132mm glazed partition. Floor to ceiling.

ASL H01 - 132mm FLUSH HEADSECTION

ASL H01 - 132mm FLUSH HEADSECTION (LEGS REMOVED)

HERA 132

CENTRE GLAZED

ASL H03 - POCKET STARTER CAP

ASL H06 - GLAZING BEAD ASL H05 - 132mm GLAZING BAR ASL H08 - FLUSH STARTER CAP

SCALE 1:2 @ A4

CENTRE GLAZED SECTION DETAILS

HERA132

132mm plasterboard wall with window.

132mm glazed partition with transom. Floor to ceiling.

ASL H02 - 132mm POCKET HEADSECTION

ASL H01 - 132mm FLUSH HEADSECTION (LEGS REMOVED)

ASL H07 - 132mm MULLION BAR

HERA 132

ASL H06 - GLAZING BEAD

CENTRE GLAZED

ASL H03 - POCKET STARTER CAP

ASL H06 - GLAZING BEAD

ASL H05 - 132mm GLAZING BAR

ASL H06 - GLAZING BEAD ASL H05 - 132mm GLAZING BAR ASL H08 - FLUSH STARTER CAP

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

HERA132

CENTRE GLAZED SECTION DETAILS

132mm door frame with 100mm THEIA door. Floor to ceiling

132mm door frame with 100mm THEIA door. Floor to bulkhead.

ASL H01 - 132mm FLUSH HEADSECTION (LEGS REMOVED) ASL H03 - POCKET STARTER CAP

ASL INSTOP ASL 645 - 100mm TOP & BOTTOM RAIL ASL 610 - GLAZING BEAD

ASL H02 - 132mm POCKET HEADSECTION (LEGS REMOVED) ASL INSTOP ASL 645 - 100mm TOP & BOTTOM RAIL

HERA 132

CENTRE GLAZED

ASL 610 - GLAZING BEAD

RP8Si RAVEN DROP SEAL

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

RP8Si RAVEN DROP SEAL

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

SCALE 1:2 @ A4

CENTRE GLAZED SECTION DETAILS

HERA132

132mm plasterboard wall with deflection head. Floor to ceiling.

132mm glazed partition with deflection head. Floor to ceiling.

ASL 925 - DEFLECTION HEADSECTION

ASL 925 - DEFLECTION HEADSECTION ASL H08 - FLUSH STARTER CAP

ASL QL48750 Q-LON SEAL

ASL H04 - 132mm POCKET MULLION

HERA 132

CENTRE GLAZED

ASL H04 - 132mm POCKET MULLION

ASL QL48750 Q-LON SEAL

ASL H06 - GLAZING BEAD

ASL H01 - 132mm FLUSH HEADSECTION

SCALE 1:2 @ A4

ASL H05 - 132mm GLAZING BAR ASL H08 - FLUSH STARTER CAP

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

HERA132

CENTRE GLAZED PLAN DETAILS

132mm plasterboard wall. ASL H01 - 132mm FLUSH HEADSECTION

132mm glazed partition.

CENTRE GLAZED

ASL H02 - 132mm POCKET HEADSECTION (LEGS REMOVED)

HERA 132

ASL H08 - FLUSH STARTER CAP

132mm glazed partition with mullion. ASL H02 - 132mm POCKET HEADSECTION (LEGS REMOVED) ASL H08 - FLUSH STARTER CAP

ASL H03 - POCKET STARTER CAP

ASL H04 - 132mm MULLION

SCALE 1:2 @ A4

CENTRE GLAZED PLAN DETAILS

HERA132

132mm plasterboard wall with glazed partition & mullion. ASL H02 - 132mm POCKET HEADSECTION

ASL H03 - POCKET STARTER CAP

ASL H04 - 132mm POCKET MULLION

132mm door frame with 100mm THEIA door. CENTRE GLAZED

ASL H02 - 132mm POCKET HEADSECTION (LEGS REMOVED) ASL H08 - FLUSH STARTER CAP

ASL 640 - INFILL FOR LOCKSET STILE

HERA 132

ASL INSTOP

ASL 13mm WOOL PILE

ASL 655 - 100mm HINGE STILE

ASL 660 - 100mm LOCKSET STILE

ASL HINGE

132mm plasterboard wall with 100mm THEIA door. ASL H02 - 132mm POCKET HEADSECTION

ASL INSTOP

ASL 13mm WOOL PILE ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE

ASL 660 - 100mm LOCKSET STILE

ASL HINGE

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

HERA132

CENTRE GLAZED PLAN DETAILS

132mm plasterboard wall with 100mm THEIA door & sidelight. ASL H02 - 132mm POCKET HEADSECTION

ASL H07 - 132mm MULLION BAR ASL H03 - POCKET STARTER CAP

ASL INSTOP

ASL 13mm WOOL PILE ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE

ASL 660 - 100mm LOCKSET STILE

ASL H06 - GLAZING BEAD

ASL HINGE

CENTRE GLAZED

132mm glazed partition with 100mm THEIA door & sidelight. ASL H02 - 132mm POCKET HEADSECTION (LEGS REMOVED) ASL H08 - FLUSH STARTER CAP

HERA 132

ASL INSTOP

ASL H03 - POCKET STARTER CAP

ASL H04 - 132mm POCKET MULLION ASL 13mm WOOL PILE ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE

ASL 660 - 100mm LOCKSET STILE

ASL HINGE

132mm plasterboard wall to glazed partition with corner post.

ASL H02 - 132mm POCKET HEADSECTION

ASL H10 - CORNER POST ASL H03 - POCKET STARTER CAP

Volume 1.3 - 2022/23

SCALE 1:2 @ A4

HERA132

CENTRE GLAZED PLAN DETAILS

132mm glazed partition with corner post. ASL H10 - CORNER POST

ASL H02 - 132mm POCKET HEADSECTION (LEGS REMOVED)

ASL H03 - POCKET STARTER CAP

ASL H08 - FLUSH STARTER CAP

CENTRE GLAZED

132mm plasterboard wall to glazed partition with mullion & corner post. ASL H10 - CORNER POST

ASL H02 - 132mm POCKET HEADSECTION

ASL H04 - 132mm POCKET MULLION

HERA 132

ASL H03 - POCKET STARTER CAP

132mm glazed partition with 100mm THEIA door, sidelight & corner post. ASL H10 - CORNER POST

ASL H02 - 132mm POCKET HEADSECTION (LEGS REMOVED)

ASL H04 - 132mm POCKET MULLION

ASL H08 - FLUSH STARTER CAP

ASL INSTOP

ASL 13mm WOOL PILE ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE

ASL 660 - 100mm LOCKSET STILE

ASL H03 - POCKET STARTER CAP

ASL HINGE

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

HERA132

DOOR & STOP OPTIONS

40mm timber door with ASL InStop.

45mm timber door with ASL InStop.

ASL H02 - 132mm POCKET HEADSECTION

ASL INSTOP

HERA 132

DOOR & STOP OPTIONS

ASL INSTOP

40mm TIMBER DOOR

45mm TIMBER DOOR

ASL HINGE

50mm timber door with ASL InStop. ASL H02 - 132mm POCKET HEADSECTION

100mm THEIA door with ASL 901 stop. ASL H02 - 132mm POCKET HEADSECTION

ASL INSTOP

ASL 901 - POCKET DOOR STOP ASL 6.7mm WOOL PILE

ASL 50mm TIMBER DOOR

ASL 655 - 100mm HINGE STILE

ASL HINGE

All of the above door & stop configurations work with the ASL HERA 132 system.

SCALE 1:2 @ A4

FRONT GLAZED SECTION DETAILS

HERA132

132mm front glazed partition. Floor to ceiling.

132mm front glazed partition. Floor to bulkhead.

ASL H13 - 132mm CAPPING HEADSECTION ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION

ASL H14 - TWIN GLAZED POCKET STARTER CAP

ASL 648 - FLUSH POCKET INFILL

HERA 132

FRONT GLAZED

ASL 648 - FLUSH POCKET INFILL

ASL H15 - 132mm TWIN GLAZED GLAZING BAR

ASL U01 - GLAZING BEAD

SCALE 1:2 @ A4

ASL H15 - 132mm TWIN GLAZED GLAZING BAR

ASL U01 - GLAZING BEAD

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

HERA132

FRONT GLAZED SECTION DETAILS

132mm front glazed partition with transom. Floor to ceiling.

132mm front glazed partition with transom. Floor to bulkhead.

HERA 132

FRONT GLAZED

ASL H13 - 132mm CAPPING HEADSECTION

ASL 648 - FLUSH POCKET INFILL

ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION

ASL H14 - TWIN GLAZED POCKET STARTER CAP

ASL 648 - FLUSH POCKET INFILL

ASL H11 - 132mm TWIN GLAZED POCKET MULLION

ASL U01 - GLAZING BEAD

ASL H14 - TWIN GLAZED POCKET STARTER CAP

ASL H15 - 132mm TWIN GLAZED GLAZING BAR

ASL U01 - GLAZING BEAD

SCALE 1:2 @ A4

FRONT GLAZED SECTION DETAILS

HERA132

132mm front glazed partition with 100mm THEIA door & top light. Floor to ceiling.

132mm front glazed partition with 100mm THEIA door & top light. Floor to bulkhead.

ASL H13 - 132mm CAPPING HEADSECTION

ASL H11 - 132mm TWIN GLAZED POCKET MULLION

ASL 648 - FLUSH POCKET INFILL

ASL H11 - 132mm TWIN GLAZED POCKET MULLION

ASL U01 - GLAZING BEAD ASL U01 - GLAZING BEAD

ASL H03 - POCKET STARTER CAP ASL H03 - POCKET STARTER CAP ASL INSTOP

ASL 645 - 100mm TOP & BOTTOM RAIL

ASL INSTOP

FRONT GLAZED

ASL H14 - TWIN GLAZED POCKET STARTER CAP

ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION

HERA 132

ASL 648 - FLUSH POCKET INFILL

ASL 645 - 100mm TOP & BOTTOM RAIL ASL 610 - GLAZING BEAD

SCALE 1:2 @ A4

ASL 610 - GLAZING BEAD

RP8Si RAVEN DROP SEAL

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

HERA132

FRONT GLAZED SECTION DETAILS

132mm front glazed partition with deflection head. Floor to ceiling.

132mm front glazed partition with deflection head, 100mm THEIA door & top light. Floor to ceiling.

ASL 925 - DEFLECTION HEADSECTION ASL H08 - FLUSH STARTER CAP ASL QL48750 Q-LON SEAL ASL U01 - GLAZING BEAD ASL 648 - FLUSH POCKET INFILL

FRONT GLAZED

ASL H11 - 132mm TWIN GLAZED POCKET MULLION

ASL 925 - DEFLECTION HEADSECTION ASL H08 - FLUSH STARTER CAP ASL QL48750 Q-LON SEAL ASL U01 - GLAZING BEAD

ASL H11 - 132mm TWIN GLAZED POCKET MULLION ASL 648 - FLUSH POCKET INFILL ASL U01 - GLAZING BEAD ASL H11 - 132mm TWIN GLAZED POCKET MULLION

HERA 132

ASL H03 - POCKET STARTER CAP

ASL INSTOP

ASL 645 - 100mm TOP & BOTTOM RAIL

ASL 610 - GLAZING BEAD

ASL H15 - 132mm TWIN GLAZED GLAZING BAR

ASL U01 - GLAZING BEAD

RP8Si RAVEN DROP SEAL

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

SCALE 1:2 @ A4

FRONT GLAZED PLAN DETAILS

HERA132

132mm front glazed partition ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION (LEGS REMOVED)

ASL 648 - FLUSH POCKET INFILL

ASL H08 - FLUSH STARTER CAP

ASL H11 - 132mm TWIN GLAZED POCKET MULLION ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION (LEGS REMOVED)

ASL U01 - GLAZING BEAD

HERA 132

ASL 648 - FLUSH POCKET INFILL

FRONT GLAZED

132mm front glazed partition with mullion.

ASL H08 - FLUSH STARTER CAP

ASL H14 - TWIN GLAZED POCKET STARTER CAP

132mm plasterboard wall with front glazed partition. ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION

ASL 648 - FLUSH POCKET INFILL

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

HERA132

FRONT GLAZED PLAN DETAILS

132mm plasterboard wall with front glazed partition & mullion. ASL H11 - 132mm TWIN GLAZED POCKET MULLION ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION

ASL U01 - GLAZING BEAD

ASL 648 - FLUSH POCKET INFILL

ASL H14 - TWIN GLAZED POCKET STARTER CAP

132mm front glazed partition with 100mm THEIA door & sidelight.

FRONT GLAZED

ASL H11 - 132mm TWIN GLAZED POCKET ASL H12 - 132mm MULLION TWIN GLAZED POCKET HEADSECTION (LEGS REMOVED)

ASL U01 - GLAZING BEAD

ASL H03 - POCKET STARTER CAP ASL H08 - FLUSH STARTER CAP

ASL 13mm WOOL PILE ASL 640 - INFILL FOR LOCKSET STILE

HERA 132

ASL INSTOP

ASL 648 - FLUSH POCKET INFILL

ASL 655 - 100mm HINGE STILE

ASL 660 - 100mm LOCKSET STILE

ASL HINGE

132mm plasterboard wall with 100mm THEIA door & front glazed sidelight. ASL H11 - 132mm TWIN GLAZED POCKET ASL H12 - 132mm MULLION TWIN GLAZED POCKET HEADSECTION (LEGS REMOVED)

ASL U01 - GLAZING BEAD

ASL H03 - POCKET STARTER CAP

ASL INSTOP

ASL 13mm WOOL PILE ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE

ASL 648 - FLUSH POCKET INFILL

ASL 660 - 100mm LOCKSET STILE

ASL HINGE

SCALE 1:2 @ A4

FRONT GLAZED PLAN DETAILS

HERA132

132mm front glazed partition with corner post. ASL H10 - CORNER POST

ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION (LEGS REMOVED)

ASL 648 - FLUSH POCKET INFILL

ASL H08 - FLUSH STARTER CAP

ASL H14 - TWIN GLAZED POCKET STARTER CAP

132mm front glazed partition with mullion & corner post. ASL H10 - CORNER POST ASL U01 - GLAZING BEAD

HERA 132

ASL 648 - FLUSH POCKET INFILL

FRONT GLAZED

ASL H11 - 132mm TWIN GLAZED POCKET MULLION ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION

ASL A08 - FLUSH STARTER CAP

ASL H14 - TWIN GLAZED POCKET STARTER CAP

132mm front glazed partition with 100mm THEIA door, sidelight & corner post. ASL U01 - GLAZING BEAD ASL H11 - 132mm TWIN GLAZED POCKET ASL H12 - 132mm MULLION TWIN GLAZED POCKET HEADSECTION (LEGS REMOVED)

ASL 648 - FLUSH POCKET INFILL

ASL H03 - POCKET STARTER CAP ASL H08 - FLUSH STARTER CAP ASL INSTOP

ASL 13mm WOOL PILE ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE ASL HINGE

SCALE 1:2 @ A4

ASL 660 - 100mm LOCKSET STILE

ASL H14 - TWIN GLAZED POCKET STARTER CAP

ASL H10 - CORNER POST

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

HERA132

TWIN GLAZED SECTION DETAILS

132mm twin glazed partition. Floor to ceiling.

132mm twin glazed partition. Floor to bulkhead.

ASL H13 - 132mm CAPPING HEADSECTION ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION

HERA 132

TWIN GLAZED

ASL H14 - TWIN GLAZED POCKET STARTER CAP

ASL H15 - 132mm TWIN GLAZED GLAZING BAR

ASL U01 - GLAZING BEAD

SCALE 1:2 @ A4

TWIN GLAZED SECTION DETAILS

HERA132

132mm twin glazed partition with transom. Floor to ceiling.

132mm twin glazed partition with transom. Floor to bulkhead.

ASL H13 - 132mm CAPPING HEADSECTION

ASL H11 - 132mm TWIN GLAZED POCKET MULLION

ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION

ASL H11 - 132mm TWIN GLAZED POCKET MULLION

ASL U01 - GLAZING BEAD

ASL H14 - TWIN GLAZED POCKET STARTER CAP

ASL H15 - 132mm TWIN GLAZED GLAZING BAR

ASL U01 - GLAZING BEAD

HERA 132

ASL U01 - GLAZING BEAD

TWIN GLAZED

ASL H14 - TWIN GLAZED POCKET STARTER CAP

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

HERA132

TWIN GLAZED SECTION DETAILS

132mm twin glazed partition with 100mm THEIA door & top light. Floor to ceiling.

132mm twin glazed partition with 100mm THEIA door & top light. Floor to bulkhead.

ASL H13 - 132mm CAPPING HEADSECTION ASL H14 - TWIN GLAZED POCKET STARTER CAP

ASL H11 - 132mm TWIN GLAZED POCKET MULLION

ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION

ASL H11 - 132mm TWIN GLAZED POCKET MULLION

ASL U01 - GLAZING BEAD

HERA 132

TWIN GLAZED

ASL U01 - GLAZING BEAD

ASL H03 - POCKET STARTER CAP

ASL INSTOP

ASL 645 - 100mm TOP & BOTTOM RAIL

ASL H03 - POCKET STARTER CAP

ASL INSTOP

ASL 645 - 100mm TOP & BOTTOM RAIL ASL 610 - GLAZING BEAD

ASL 610 - GLAZING BEAD

RP8Si RAVEN DROP SEAL

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

SCALE 1:2 @ A4

TWIN GLAZED SECTION DETAILS

HERA132

132mm twin glazed partition with deflection head. Floor to ceiling.

132mm twin glazed partition with 100mm THEIA door, top light & deflection head. Floor to ceiling.

ASL 925 - DEFLECTION HEADSECTION ASL H08 - FLUSH STARTER CAP ASL QL48750 Q-LON SEAL

ASL U01 - GLAZING BEAD

ASL H11 - 132mm TWIN GLAZED POCKET MULLION

ASL U01 - GLAZING BEAD

ASL H03 - POCKET STARTER CAP

TWIN GLAZED

ASL H11 - 132mm TWIN GLAZED POCKET MULLION

ASL 645 - 100mm TOP & BOTTOM RAIL

HERA 132

ASL INSTOP

ASL 610 - GLAZING BEAD

ASL H15 - 132mm TWIN GLAZED GLAZING BAR

ASL U01 - GLAZING BEAD

SCALE 1:2 @ A4

RP8Si RAVEN DROP SEAL

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

HERA132

TWIN GLAZED PLAN DETAILS

132mm twin glazed partition. ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION (LEGS REMOVED)

ASL H08 - FLUSH STARTER CAP

132mm twin glazed partition with mullion.

ASL U01 - GLAZING BEAD

HERA 132

TWIN GLAZED

ASL H11 - 132mm TWIN GLAZED POCKET MULLION ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION (LEGS REMOVED)

ASL H08 - FLUSH STARTER CAP

ASL H14 - TWIN GLAZED POCKET STARTER CAP

132mm plasterboard wall with twin glazed partition. ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION

SCALE 1:2 @ A4

HERA132

TWIN GLAZED PLAN DETAILS

132mm plasterboard wall with twin glazed partition & mullion. ASL H11 - 132mm TWIN GLAZED POCKET MULLION ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION

ASL U01 - GLAZING BEAD

ASL H14 - TWIN GLAZED POCKET STARTER CAP

132mm twin glazed partition with 100mm THEIA door and sidelight. ASL H11 - 132mm TWIN GLAZED POCKET MULLION

ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION (LEGS REMOVED)

ASL U01 - GLAZING BEAD

TWIN GLAZED

ASL H03 - POCKET STARTER CAP ASL 13mm WOOL PILE

ASL INSTOP

HERA 132

ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE ASL HINGE

ASL 660 - 100mm LOCKSET STILE

ASL H08 - FLUSH STARTER CAP

132mm plasterboard wall with 100mm THEIA door and twin glazed sidelight. ASL H11 - 132mm TWIN GLAZED POCKET MULLION ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION

ASL U01 - GLAZING BEAD

ASL H14 - TWIN GLAZED POCKET STARTER CAP

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

HERA132

TWIN GLAZED PLAN DETAILS

132mm twin glazed partition with corner post. ASL H10 - CORNER POST

ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION (LEGS REMOVED)

ASL H08 - FLUSH STARTER CAP

ASL H14 - TWIN GLAZED POCKET STARTER CAP

132mm twin glazed partition with mullion & corner post. ASL H11 - 132mm TWIN GLAZED POCKET MULLION

ASL U01 - GLAZING BEAD

HERA 132

TWIN GLAZED

ASL H12 - 132mm TWIN GLAZED POCKET HEADSECTION (LEGS REMOVED)

ASL H10 - CORNER POST

ASL H14 - TWIN GLAZED POCKET STARTER CAP

132mm twin glazed partition with 100mm THEIA door, sidelight & corner post. ASL U01 - GLAZING BEAD ASL H11 - 132mm TWIN GLAZED POCKET ASL H12 - 132mm MULLION TWIN GLAZED POCKET HEADSECTION (LEGS REMOVED) ASL H03 - POCKET STARTER CAP

ASL H08 - FLUSH STARTER CAP

ASL INSTOP

ASL 13mm WOOL PILE ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE ASL HINGE

ASL 660 - 100mm LOCKSET STILE

ASL H10 - CORNER POST

SCALE 1:2 @ A4

Notes

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

Introducing ZELUS 103, a partitioning system widely

STANDARD SPECIFICATIONS:

used in commercial offices and educational settings,

• Suited for 64mm steel stud.

ZELUS 103 provides the perfect combination of

• Designed for ceiling heights up to 3.2m (but not limited to).

functionality and aesthetics. Meticulously crafted with precision and distinguished by the thickest gauge in the market, our profiles establish a new benchmark for strength and quality. ZELUS 103 stands out as a versatile partitioning system, providing exceptional flexibility with a choice of centre, edge, or twin glazing options, designed for

• Profile dimensions of 103mm width and profile heights ranging from 25mm to 44mm. • Effortlessly accommodates up to 13mm glass. • Features built-in screw ports and staking bracket locators for secure installation. • Includes a seismic head track system allowing for vertical deflection. • Diverse choices for mullions, transoms, and associated requirements.

projects using a 64mm stud. This adaptability makes ZELUS 103 an excellent choice for a wide range of applications, ensuring versatility in design for your next project.

For design and shop drawing support please contact our team at design@aluminate.nz SCALE 1:2 @ A4

ZELUS103

PROFILES

THESE ZELUS 103 PROFILES ARE AVAILABLE IN 5600mm AND 2800mm LENGTHS

102.8

96.2

ASL 405 103mm FLUSH HEADSECTION

ASL 546 103mm POCKET HEADSECTION

102.8 17.8

18.6

102.8 17.8

18.6

102.8 17.8

ASL 543 POCKET STARTER CAP

ASL 544 103mm POCKET MULLION

102.8

84.6

ASL 607 103mm TRANSOM BAR (FIXED BEAD)

ASL 609 103mm TRANSOM BAR

ASL 608 TRANSOM BEAD

22.9

17.8

42.5

ASL 588 GLAZING BAR

102.8 17.8

ASL 537 FLUSH STARTER CAP

ASL 539 JOINER PLATE SCALE 1:2 @ A4

Page Number and Details etc

ASL 545 POCKET DOOR STOP (UP TO 40mm DOOR)

ASL 922 DEFLECTION HEADSECTION

19.5

19.5 28.54

28.54

13.5

96.2

ASL 538 103mm MULTI POST

ASL 547 POCKET DOOR STOP (UP TO 50mm DOOR)

16.04

6.75

102.8

96.2

ASL 587 GLAZING BEAD

119.1

18.6

42.5

ASL 648 FLUSH POCKET INFILL

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ZELUS103

PROFILES

THESE ZELUS 103 PROFILES ARE AVAILABLE IN 5600mm AND 2800mm LENGTHS

18.6

22.6

ASL 808 FRONT GLAZED POCKET STARTER CAP

98.1 18.6

71.9

ASL 803 TRANSOM BAR

ASL 810 FRONT GLAZED BEAD

12.1

71.9

15.6

18.6

ASL 804 OFFSET GLAZING BAR

ASL 800 103mm CAPPING HEADSECTION

17.8

ASL 807 103mm FRONT GLAZED POCKET HEADSECTION

84.6

102.8

22.6

18.6

ASL 802 TWIN GLAZED POCKET STARTER CAP

96.2

17.8

ASL 801 103mm TWIN GLAZED POCKET HEADSECTION

ASL 805 TWIN GLAZED CENTRE BEAD

102.8

96.2

17.8

102.8

ASL 610 GLAZING BEAD

SCALE 1:2 @ A4

Page Number and Details etc

CENTRE GLAZED SECTION DETAILS

ZELUS103

103mm plasterboard wall. Floor to ceiling.

103mm glazed partition. Floor to ceiling.

ASL 405 - 103mm FLUSH HEADSECTION

ASL 405 - 103mm FLUSH HEADSECTION (LEGS REMOVED)

ZELUS 103

CENTRE GLAZED

ASL 543 - POCKET STARTER CAP

ASL 587 - GLAZING BEAD

ASL 588 - GLAZING BAR

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ZELUS103

CENTRE GLAZED SECTION DETAILS

103mm glazed partition with transom. Floor to ceiling.

103mm glazed partition with transom. Floor to bulkhead.

ASL 405 - 103mm FLUSH HEADSECTION (LEGS REMOVED)

ZELUS 103

CENTRE GLAZED

ASL 543 - POCKET STARTER CAP

ASL 546 - 103mm POCKET HEADSECTION

ASL 608 - TRANSOM BEAD ASL 608 - TRANSOM BEAD

ASL 607 - 103mm TRANSOM BAR (FIXED BEAD)

ASL 588 - GLAZING BAR

ASL 587 - GLAZING BEAD

ASL 588 - GLAZING BAR

SCALE 1:2 @ A4

CENTRE GLAZED SECTION DETAILS

ZELUS103

103mm plasterboard wall with window & transom.

103mm plasterboard wall with window.

ASL 546 - 103mm POCKET HEADSECTION

CENTRE GLAZED

ASL 546 - 103mm POCKET HEADSECTION

ZELUS 103

ASL 608 - TRANSOM BEAD

ASL 607 - 103mm TRANSOM BAR (FIXED BEAD)

SCALE 1:2 @ A4

ASL 588 - GLAZING BAR

ASL 587 - GLAZING BEAD

ASL 588 - GLAZING BAR

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ZELUS103

CENTRE GLAZED SECTION DETAILS

103mm plasterboard wall with deflection head. Floor to ceiling.

103mm glazed partition with deflection head. Floor to ceiling.

ASL 922 - DEFLECTION HEADSECTION

ASL QL48750 Q-LON SEAL ASL 544 - 103mm POCKET MULLION

ASL 922 - DEFLECTION HEADSECTION

ASL QL48750 Q-LON SEAL

ASL 537 - FLUSH STARTER CAP

ZELUS 103

CENTRE GLAZED

ASL 544 - 103mm POCKET MULLION

ASL 587 - GLAZING BEAD

ASL 588 - GLAZING BAR

ASL 405 - 103mm FLUSH HEADSECTION

SCALE 1:2 @ A4

CENTRE GLAZED SECTION DETAILS

ZELUS103

103mm glazed partition with 100mm THEIA door & top light. Floor to ceiling.

103mm door frame with 100mm THEIA door. Floor to ceiling.

ASL 405 - 103mm FLUSH HEADSECTION (LEGS REMOVED) ASL 543 - POCKET STARTER CAP

ASL 405 - 103mm FLUSH HEADSECTION (LEGS REMOVED) ASL 543 - POCKET STARTER CAP ASL 9mm WOOL PILE ASL 547 - POCKET DOOR STOP (UP TO 50mm DOOR)

CENTRE GLAZED

ASL 608 - TRANSOM BEAD

ASL 607 - 103mm TRANSOM BAR (FIXED BEAD) ASL 547 - POCKET DOOR STOP (UP TO 50mm DOOR)

ZELUS 103

ASL 9mm WOOL PILE

ASL 645 - 100mm TOP & BOTTOM RAIL ASL 610 - GLAZING BEAD

ASL 610 - GLAZING BEAD ASL 645 - 100mm TOP & BOTTOM RAIL

RP8Si RAVEN DROP SEAL ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

SCALE 1:2 @ A4

RP8Si RAVEN DROP SEAL

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ZELUS103

CENTRE GLAZED PLAN DETAILS

103mm plasterboard wall. ASL 405 - 103mm FLUSH HEADSECTION

103mm glazed partition.

CENTRE GLAZED

ASL 546 - 103mm POCKET HEADSECTION (LEGS REMOVED)

ZELUS 103

ASL 537 - FLUSH STARTER CAP

103mm plasterboard wall with glazed partition. ASL 546 - 103mm POCKET HEADSECTION

SCALE 1:2 @ A4

CENTRE GLAZED PLAN DETAILS

ZELUS103

103mm glazed partition with mullion. ASL 546 - 103mm POCKET HEADSECTION (LEGS REMOVED) ASL 537 - FLUSH STARTER CAP

ASL 544 - 103mm POCKET MULLION ASL 543 - POCKET STARTER CAP

ASL 547 - POCKET DOOR STOP (UP TO 50mm DOOR) ASL 9mm WOOL PILE

ASL 655 - 100mm HINGE STILE ASL HINGE ASL 537 - FLUSH STARTER CAP

ASL 640 - INFILL FOR LOCKSET STILE

ASL 660 - 100mm LOCKSET STILE

ZELUS 103

ASL 546 - 103mm POCKET HEADSECTION (LEGS REMOVED)

CENTRE GLAZED

103mm door frame with 100mm THEIA door.

ASL 13mm WOOL PILE

103mm plasterboard wall with 100mm THEIA door. ASL 546 - 103mm POCKET HEADSECTION

ASL 547 - POCKET DOOR STOP (UP TO 50mm DOOR) ASL 9mm WOOL PILE

SCALE 1:2 @ A4

ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE

ASL 660 - 100mm LOCKSET STILE

ASL HINGE

ASL 13mm WOOL PILE

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ZELUS103

CENTRE GLAZED PLAN DETAILS

103mm glazed partition with 100mm THEIA door & sidelight. ASL 546 - 103mm POCKET HEADSECTION (LEGS REMOVED) ASL 547 - POCKET DOOR STOP (UP TO 50mm DOOR)

ASL 9mm WOOL PILE

ASL 544 - 103mm POCKET MULLION ASL 543 - POCKET STARTER CAP

ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE

ASL 660 - 100mm LOCKSET STILE

ASL HINGE

ASL 13mm WOOL PILE

103mm glazed partition with multi post. ASL 648 - FLUSH POCKET INFILL ASL 546 - 103mm POCKET HEADSECTION (LEGS REMOVED) ASL 537 - FLUSH STARTER CAP

ZELUS 103

CENTRE GLAZED

ASL 537 - FLUSH STARTER CAP

103mm plasterboard wall to glazed partition & multi post.

ASL 546 - 103mm POCKET HEADSECTION

ASL 543 - POCKET STARTER CAP ASL 538 - 103mm MULTI POST

ASL 648 - FLUSH POCKET INFILL

ASL 543 - POCKET STARTER CAP ASL 538 - 103mm MULTI POST

SCALE 1:2 @ A4

CENTRE GLAZED PLAN DETAILS

103mm glazed partition with mullion & multi post.

ASL 546 - 103mm POCKET HEADSECTION (LEGS REMOVED)

ZELUS103 ASL 648 - FLUSH POCKET INFILL

ASL 543 - POCKET STARTER CAP

ASL 537 - FLUSH STARTER CAP

ASL 538 - 103mm MULTI POST

ASL 543 - POCKET STARTER CAP

103mm plasterboard wall to glazed partition with 100mm THEIA door, sidelight & multi post. ASL 544 - 103mm POCKET MULLION

ASL 546 - 103mm POCKET HEADSECTION

ASL 543 - POCKET STARTER CAP

ASL 9mm WOOL PILE

ZELUS 103

ASL 547 - POCKET DOOR STOP (UP TO 50mm DOOR)

ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE

ASL 660 - 100mm LOCKSET STILE

ASL HINGE

ASL 13mm WOOL PILE

CENTRE GLAZED

ASL 544 - 103mm POCKET MULLION

ASL 538 - 103mm MULTI POST

ASL 543 - POCKET STARTER CAP

ASL 648 - FLUSH POCKET INFILL

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ZELUS103

FRONT GLAZED SECTION DETAILS

103mm front glazed partition. Floor to ceiling.

103mm front glazed partition. Floor to bulkhead.

ASL 800 - 103mm CAPPING HEADSECTION ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION

ZELUS 103

FRONT GLAZED

ASL 808 - 103mm FRONT GLAZED POCKET STARTER CAP

ASL 810 - FRONT GLAZED BEAD ASL 804 - 103mm OFFSET GLAZING BAR

SCALE 1:2 @ A4

FRONT GLAZED SECTION DETAILS

ZELUS103

103mm front glazed partition with transom. Floor to ceiling.

103mm front glazed partition with transom. Floor to bulkhead.

ASL 800 - 103mm CAPPING HEADSECTION

ASL 803 - TRANSOM BAR

FRONT GLAZED

ASL 803 - TRANSOM BAR

ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION

ZELUS 103

ASL 808 - 103mm FRONT GLAZED POCKET STARTER CAP

ASL 810 - FRONT GLAZED BEAD ASL 810 - FRONT GLAZED BEAD

ASL 810 - FRONT GLAZED BEAD ASL 804 - 103mm OFFSET GLAZING BAR

SCALE 1:2 @ A4

ASL 810 - FRONT GLAZED BEAD ASL 804 - 103mm OFFSET GLAZING BAR

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ZELUS103

FRONT GLAZED SECTION DETAILS

103mm front glazed partition with 100mm THEIA door & top light. Floor to ceiling.

ASL 804 - 103mm OFFSET GLAZING BAR ASL 810 - FRONT GLAZED BEAD

103mm front glazed partition with 100mm THEIA door & top light. Floor to bulkhead.

ASL 804 - 103mm OFFSET GLAZING BAR

ASL 810 - FRONT GLAZED BEAD

ZELUS 103

FRONT GLAZED

ASL 808 - 103mm FRONT GLAZED POCKET STARTER CAP

ASL 544 - 103mm POCKET MULLION ASL 544 - 103mm POCKET MULLION ASL 547 - POCKET DOOR STOP (UP TO 50mm DOOR) ASL 9mm WOOL PILE

ASL 547 - POCKET DOOR STOP (UP TO 50mm DOOR)

ASL 9mm WOOL PILE

ASL 645 - 100mm TOP & BOTTOM RAIL ASL 610 - GLAZING BEAD ASL 610 - GLAZING BEAD

RP8Si RAVEN DROP SEAL

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

ASL 645 - 100mm TOP & BOTTOM RAIL

RP8Si RAVEN DROP SEAL

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

SCALE 1:2 @ A4

FRONT GLAZED SECTION DETAILS

ZELUS103

103mm front glazed partition with 100mm THEIA door & top light. Floor to ceiling.

103mm front glazed partition with 100mm THEIA door & top light. Floor to bulkhead.

ASL 800 - 103mm CAPPING HEADSECTION

ASL 810 - FRONT GLAZED BEAD

ASL 803 - TRANSOM BAR ASL 803 - TRANSOM BAR RAVEN RP10Si DOOR STOP

ASL 648 - FLUSH POCKET INFILL

ASL 648 - FLUSH POCKET INFILL RAVEN RP10Si DOOR STOP

FRONT GLAZED

ASL 810 - FRONT GLAZED BEAD

ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION

ZELUS 103

ASL 808 - 103mm FRONT GLAZED POCKET STARTER CAP

ASL 610 - GLAZING BEAD ASL 645 - 100mm TOP & BOTTOM RAIL ASL 610 - GLAZING BEAD

ASL 645 - 100mm TOP & BOTTOM RAIL

RP8Si RAVEN DROP SEAL RP8Si RAVEN DROP SEAL

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

SCALE 1:2 @ A4

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ZELUS103

FRONT GLAZED SECTION DETAILS

103mm front glazed partition with deflection head. Floor to ceiling.

103mm front glazed partition with 100mm THEIA door, top light, & deflection head. Floor to ceiling.

ASL 922 - DEFLECTION HEADSECTION

ASL QL48750 Q-LON SEAL ASL 544 - 103mm POCKET MULLION ASL 808 - 103mm FRONT GLAZED POCKET STARTER CAP

ASL 922 - DEFLECTION HEADSECTION

ASL QL48750 Q-LON SEAL ASL 544 - 103mm POCKET MULLION ASL 808 - 103mm FRONT GLAZED POCKET STARTER CAP

FRONT GLAZED

ASL 810 - FRONT GLAZED BEAD

ASL 803 - TRANSOM BAR

ZELUS 103

ASL 648 - FLUSH POCKET INFILL

RAVEN RP10Si DOOR STOP

ASL 610 - GLAZING BEAD

ASL 645 - 100mm TOP & BOTTOM RAIL

RP8Si RAVEN DROP SEAL ASL 810 - FRONT GLAZED BEAD ASL 804 - 103mm OFFSET GLAZING BAR

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

SCALE 1:2 @ A4

FRONT GLAZED PLAN DETAILS

ZELUS103

103mm front glazed partition. ASL 537 - FLUSH STARTER CAP ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION (LEGS REMOVED)

103mm front glazed partition with mullion.

ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION (LEGS REMOVED)

FRONT GLAZED

ASL 537 - FLUSH STARTER CAP

ZELUS 103

ASL 803 - TRANSOM BAR

ASL 810 - FRONT GLAZED BEAD

103mm plasterboard wall with front glazed partition. ASL HINGE

ASL 648 - FLUSH POCKET INFILL ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE

ASL 803 - TRANSOM BAR

ASL 660 - 100mm LOCKSET STILE ASL 13mm WOOL PILE

ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION

SCALE 1:2 @ A4

RAVEN RP10Si DOOR STOP

ASL 810 - FRONT GLAZED BEAD

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ZELUS103

FRONT GLAZED PLAN DETAILS

103mm plasterboard wall with front glazed partition & mullion. ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION

ASL 803 - TRANSOM BAR

ASL 810 - FRONT GLAZED BEAD

103mm front glazed partition with 100mm THEIA door & sidelight.

ZELUS 103

FRONT GLAZED

ASL 537 - FLUSH STARTER CAP ASL HINGE

ASL 13mm WOOL PILE

ASL 655 - 100mm HINGE STILE

ASL 660 - 100mm LOCKSET STILE

ASL 9mm WOOL PILE

ASL 544 - 103mm POCKET MULLION ASL 808 - 103mm FRONT GLAZED POCKET STARTER CAP

ASL 640 - INFILL FOR LOCKSET STILE

ASL 547 - POCKET DOOR STOP (UP TO 50mm DOOR)

ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION (LEGS REMOVED)

ASL 546 - 103mm POCKET HEADSECTION (LEGS REMOVED)

ASL 537 - FLUSH STARTER CAP

103mm plasterboard wall with 100mm THEIA door & front glazed sidelight. ASL HINGE

ASL 13mm WOOL PILE

ASL 655 - 100mm HINGE STILE

ASL 660 - 100mm LOCKSET STILE

ASL 9mm WOOL PILE

ASL 544 - 103mm POCKET MULLION ASL 808 - 103mm FRONT GLAZED POCKET STARTER CAP

ASL 640 - INFILL FOR LOCKSET STILE

ASL 547 - POCKET DOOR STOP (UP TO 50mm DOOR) ASL 546 - 103mm POCKET HEADSECTION (LEGS REMOVED)

ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION

SCALE 1:2 @ A4

FRONT GLAZED PLAN DETAILS

ZELUS103

103mm front glazed partition with 100mm THEIA door & sidelight. ASL HINGE

ASL 648 - FLUSH POCKET INFILL ASL 803 - TRANSOM BAR

ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE

ASL 537 - FLUSH STARTER CAP

ASL 660 - 100mm LOCKSET STILE ASL 13mm WOOL PILE

ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION (LEGS REMOVED)

RAVEN RP10Si DOOR STOP

ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION (LEGS REMOVED) ASL 537 - FLUSH STARTER CAP ASL 810 - FRONT GLAZED BEAD

ASL HINGE

ASL 648 - FLUSH POCKET INFILL

ASL 655 - 100mm HINGE STILE

ASL 803 - TRANSOM BAR

ZELUS 103

ASL 640 - INFILL FOR LOCKSET STILE

ASL 660 - 100mm LOCKSET STILE ASL 13mm WOOL PILE

ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION

SCALE 1:2 @ A4

RAVEN RP10Si DOOR STOP

FRONT GLAZED

103mm plasterboard wall with 100mm THEIA door & front glazed sidelight.

ASL 810 - FRONT GLAZED BEAD

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ZELUS103

TWIN GLAZED SECTION DETAILS

103mm twin glazed partition. Floor to ceiling.

103mm twin glazed partition. Floor to bulkhead.

ASL 800 - 103mm CAPPING HEADSECTION ASL 801 - 103mm TWIN GLAZED POCKET HEADSECTION

ZELUS 103

TWIN GLAZED

ASL 802 - 103mm TWIN GLAZED POCKET STARTER CAP

ASL 610 - GLAZING BEAD

ASL 804 - 103mm OFFSET GLAZING BAR

ASL 805 - 103mm TWIN GLAZED CENTRE BEAD

ASL 610 - GLAZING BEAD

ASL 804 - 103mm OFFSET GLAZING BAR

ASL 805 - 103mm TWIN GLAZED CENTRE BEAD

SCALE 1:2 @ A4

TWIN GLAZED SECTION DETAILS

ZELUS103

103mm twin glazed partition with transom. Floor to ceiling.

103mm twin glazed partition with transom. Floor to bulkhead.

ASL 800 - 103mm CAPPING HEADSECTION ASL 801 - 103mm TWIN GLAZED POCKET HEADSECTION

ASL 803 - TRANSOM BAR

ZELUS 103

ASL 803 - TRANSOM BAR

ASL 610 - GLAZING BEAD

ASL 805 - 103mm TWIN GLAZED CENTRE BEAD

TWIN GLAZED

ASL 802 - 103mm TWIN GLAZED POCKET STARTER CAP

ASL 805 - 103mm TWIN GLAZED CENTRE BEAD

ASL 610 - GLAZING BEAD

ASL 804 - 103mm OFFSET GLAZING BAR

ASL 805 - 103mm TWIN GLAZED CENTRE BEAD

ASL 610 - GLAZING BEAD

ASL 804 - 103mm OFFSET GLAZING BAR

ASL 805 - 103mm TWIN GLAZED CENTRE BEAD

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ZELUS103

TWIN GLAZED SECTION DETAILS

103mm twin glazed partition with 100mm THEIA door & top light. Floor to ceiling.

103mm twin glazed partition with 100mm THEIA door & top light. Floor to bulkhead.

ASL 800 - 103mm CAPPING HEADSECTION

ASL 802 - 103mm TWIN GLAZED POCKET STARTER CAP ASL 805 - 103mm TWIN GLAZED CENTRE BEAD

ZELUS 103

TWIN GLAZED

ASL 610 - GLAZING BEAD

ASL 803 - TRANSOM BAR ASL 810 - FRONT GLAZED BEAD RAVEN RP10Si DOOR STOP

ASL 801 - 103mm TWIN GLAZED POCKET HEADSECTION

ASL 610 - GLAZING BEAD

ASL 805 - 103mm TWIN GLAZED CENTRE BEAD

ASL 803 - TRANSOM BAR

ASL 648 - FLUSH POCKET INFILL

ASL 648 - FLUSH POCKET INFILL RAVEN RP10Si DOOR STOP

ASL 610 - GLAZING BEAD ASL 645 - 100mm TOP & BOTTOM RAIL ASL 610 - GLAZING BEAD

ASL 645 - 100mm TOP & BOTTOM RAIL

RP8Si RAVEN DROP SEAL RP8Si RAVEN DROP SEAL

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

SCALE 1:2 @ A4

TWIN GLAZED SECTION DETAILS

ZELUS103

103mm twin glazed partition with deflection head. Floor to ceiling.

103mm twin glazed partition with 100mm THEIA door, top light & deflection head. Floor to ceiling.

ASL 922 - DEFLECTION HEADSECTION

ASL QL48750 Q-LON SEAL ASL 544 - 103mm POCKET MULLION ASL 802 - 103mm TWIN GLAZED POCKET STARTER CAP

ASL 922 - DEFLECTION HEADSECTION

ASL QL48750 Q-LON SEAL ASL 544 - 103mm POCKET MULLION ASL 802 - 103mm TWIN GLAZED POCKET STARTER CAP

ASL 803 - TRANSOM BAR ASL 648 - FLUSH POCKET INFILL

RAVEN RP10Si DOOR STOP

ZELUS 103

ASL 805 - TWIN GLAZED CENTRE BEAD

TWIN GLAZED

ASL 610 - GLAZING BEAD

ASL 645 - 100mm TOP & BOTTOM RAIL

RP8Si RAVEN DROP SEAL

ASL 804 - 103mm OFFSET GLAZING BAR ASL 610 - GLAZING BEAD

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

ASL 805 - TWIN GLAZED CENTRE BEAD

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ZELUS103

TWIN GLAZED PLAN DETAILS

103mm twin glazed partition. ASL 537 - FLUSH STARTER CAP ASL 801 - 103mm TWIN GLAZED POCKET HEADSECTION (LEGS REMOVED)

103mm twin glazed partition with mullion. ASL 537 - FLUSH STARTER CAP

ZELUS 103

TWIN GLAZED

ASL 801 - 103mm TWIN GLAZED POCKET HEADSECTION (LEGS REMOVED)

ASL 805 - TWIN GLAZED CENTRE BEAD

ASL 803 - TRANSOM BAR

ASL 610 - GLAZING BEAD

103mm plasterboard with twin glazed partition. ASL 801 - 103mm TWIN GLAZED POCKET HEADSECTION

SCALE 1:2 @ A4

TWIN GLAZED PLAN DETAILS

ZELUS103

103mm plasterboard wall with twin glazed partition & mullion. ASL 801 - 103mm TWIN GLAZED POCKET HEADSECTION

ASL 803 - TRANSOM BAR

ASL 805 - TWIN GLAZED CENTRE BEAD

ASL 610 - GLAZING BEAD

103mm twin glazed partition with 100mm THEIA door & sidelight. ASL HINGE

ASL 655 - 100mm HINGE STILE

ASL 537 - FLUSH STARTER CAP

ASL 660 - 100mm LOCKSET STILE ASL 13mm WOOL PILE

ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION (LEGS REMOVED)

ASL 805 - TWIN GLAZED CENTRE BEAD

RAVEN RP10Si DOOR STOP

ZELUS 103

ASL 803 - TRANSOM BAR

ASL 640 - INFILL FOR LOCKSET STILE

TWIN GLAZED

ASL 648 - FLUSH POCKET INFILL

ASL 610 - GLAZING BEAD

103mm plasterboard wall with 100mm THEIA door & twin glazed sidelight. ASL HINGE

ASL 648 - FLUSH POCKET INFILL ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE

ASL 803 - TRANSOM BAR

ASL 660 - 100mm LOCKSET STILE ASL 13mm WOOL PILE

ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION

SCALE 1:2 @ A4

RAVEN RP10Si DOOR STOP

ASL 805 - TWIN GLAZED CENTRE BEAD ASL 610 - GLAZING BEAD

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

LIMOS Slimline is a partitioning system that presents

STANDARD SPECIFICATIONS:

a sleek and minimalist design for single layer central

• Compatible with all ASL partitioning suites.

glazing.

• Accommodates 10.38mm laminated glass.

Renowned for its cost-effective appeal, LIMOS Slimline

• Specifically designed for ceiling heights under 2.8m.

is extensively utilized in commercial office spaces, embodying both style and efficiency. This system includes our patented 25mm trim / stickon transom with glue and double-sided tape rebates allowing for flush fitting on any surface.

• Features a glazing profiles widths of 25mm and 44mm. • Complete with jambs, glazing bars, and mullions. • Can be utilized independently or in conjunction with ASL head tracks.

For design and shop drawing support please contact our team at design@aluminate.nz SCALE 1:2 @ A4

LIMOS Slimline

PROFILES

THESE LIMOS SLIMLINE PROFILES ARE AVAILABLE IN 5600mm AND 2800mm LENGTHS

132.8

ASL 400 103mm GROOVED HEADSECTION

25.4

49 26.5 24.4

37.3

29.5

21.2 44

ASL 210 44mm GLAZING BAR (LOCATING LEGS)

25.4

53.5

48.5 44

ASL 225 44mm GLAZING MULLION

26 20.5

ASL 205 44mm GLAZING BAR (STANDARD)

ASL 305 DOOR JAMB (38mm - 42mm)

ASL 310 DOOR JAMB (44mm - 48mm)

50 47.2

ASL H16 132mm GROOVED HEADSECTION

26 20.5

102.8

ASL 321 25 x 25mm GLAZING CHANNEL

ASL 542 25 x 50mm GLAZING CHANNEL

20.5

44 25

ASL 540 25mm GLAZING BAR

120

17.3

ASL 541 GLAZING BEAD

25 22

26.5 19.9

3.7

61.3

25.4

ASL 320 25 x 25mm CHANNEL

ASL 315 44mm PILLAR POST

ASL 680 44mm GLAZING BEAM

45 96.2

Page Number and Details etc

ASL 125 GROOVED STARTER CAP

SCALE 1:2 @ A4

ASL 215 GLAZING BEAD

6.75

ASL 300 45 x 45mm BOX SECTION

17.3

14.5

ASL 131 25mm FAUX MUNTIN

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

LIMOS Slimline 25mm glazed partition. Floor to ceiling.

GLAZED SECTION DETAILS

44mm glazed partition with transom. Floor to ceiling.

ASL 321 - 25 x 25mm GLAZING CHANNEL

GLAZED

ASL 215 - GLAZING BEAD

LIMOS SLIMLINE

ASL 225 - 44mm GLAZING MULLION

ASL 540 - 25mm GLAZING BAR ASL 541 - GLAZING BEAD

ASL 215 - GLAZING BEAD ASL 205 - 44mm GLAZING BAR (STANDARD)

SCALE 1:2 @ A4

GLAZED SECTION DETAILS

LIMOS Slimline

25mm glazed partition with stick on transom. Floor to ceiling.

Slab to slab partition with 25mm skirting & scotia.

ASL 321 - 25 x 25mm GLAZING CHANNEL

GLAZED

ASL 131 - 25mm FAUX MUNTIN

LIMOS SLIMLINE

ASL 131 - 25mm FAUX MUNTIN

ASL 540 - 25mm GLAZING BAR ASL 541 - GLAZING BEAD

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

LIMOS Slimline

GLAZED SECTION DETAILS

103mm plasterboard wall with 44mm window & transom.

ASL H16 - 132mm GROOVED HEADSECTION

ASL 225 - 44mm GLAZING MULLION

ASL 215 - GLAZING BEAD

ASL 225 - 44mm GLAZING MULLION

ASL 205 - 44mm GLAZING BAR (STANDARD)

ASL 215 - GLAZING BEAD

LIMOS SLIMLINE

GLAZED

ASL 400 - 103mm GROOVED HEADSECTION

132mm plasterboard wall with 44mm window & transom.

ASL 215 - GLAZING BEAD

ASL 205 - 44mm GLAZING BAR (STANDARD)

SCALE 1:2 @ A4

ASL 215 - GLAZING BEAD

44mm glazed partition with 40mm timber door & top light. Floor to ceiling.

ASL 215 - GLAZING BEAD

ASL 205 - 44mm GLAZING BAR (STANDARD)

ASL 215 - GLAZING BEAD ASL 310 - DOOR JAMB (44mm - 48mm)

ASL 215 - GLAZING BEAD ASL 305 - DOOR JAMB (38mm - 42mm)

ASL 9mm WOOL PILE ASL 7mm WOOL PILE 12.7mm BACKING

ASL 7mm WOOL PILE 12.7mm BACKING ASL 6.7mm WOOL PILE

40mm TIMBER DOOR

GLAZED

44mm glazed partition with 100mm THEIA door & top light. Floor to ceiling.

LIMOS Slimline

LIMOS SLIMLINE

GLAZED SECTION DETAILS

ASL 610 - GLAZING BEAD

ASL 645 - 100mm TOP & BOTTOM RAIL

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

LIMOS Slimline

GLAZED PLAN DETAILS

44mm glazed partition with mullion.

ASL 205 - 44mm GLAZING BAR (STANDARD)

ASL 225 - 44mm GLAZING MULLION

ASL 215 - GLAZING BEAD

44mm glazed partition with 100mm THEIA door & sidelight. ASL 9mm WOOL PILE

GLAZED

ASL 310 - DOOR JAMB (44mm - 48mm)

LIMOS SLIMLINE

ASL 205 - 44mm GLAZING BAR (STANDARD)

ASL 7mm WOOL PILE 12.7mm BACKING ASL 640 - INFILL FOR LOCKSET STILE ASL 660 - 100mm LOCKSET STILE

ASL 215 - GLAZING BEAD ASL 315 - 44mm PILLAR POST

ASL 13mm WOOL PILE

ASL 655 - 100mm HINGE STILE ASL HINGE

44mm glazed partition with mullion & corner join.

ASL 205 - 44mm GLAZING BAR (STANDARD)

ASL 215 - GLAZING BEAD

ASL 225 - 44mm GLAZING MULLION

ASL 300 - 45 x 45mm BOX SECTION

ASL 215 - GLAZING BEAD

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ATLAS Multilayer stands as a sophisticated multilayer

STANDARD SPECIFICATIONS:

partitioning system, unlocking a realm of possibilities

• Suited for both 64mm and 92mm stud walls.

by offering diverse sections that accommodate up

• Seamless integration with both the HERA132 and ZELUS 103 systems.

to four layers of 13mm plasterboard, addressing a spectrum of acoustic requirements. With our capping profile it is even possible to use 150mm stud walls and transition into glazing with our HERA 132 or ZELUS 103 systems.

• Allows for the utilization of multiple layers of plasterboard. • Features built-in 8g screw ports and staking bracket locators, ensuring an efficient and secure installation process. • Effortlessly accommodates up to 13mm glass.

For design and shop drawing support please contact our team at design@aluminate.nz SCALE 1:2 @ A4

PROFILES

ATLAS Multilayer

THESE ATLAS MULTILAYER PROFILES ARE AVAILABLE IN 5600mm AND 2800mm LENGTHS 116.2 17.8

ASL 411 116mm POCKET MULLION

ASL 413 116mm POCKET HEADSECTION

132.8 17.8

158.6

63.84

22.9

18.6

127.1

ASL 909 145mm FLUSH HEADSECTION

ASL H03 POCKET STARTER CAP

ASL 931 MULTILAYER GLAZING BAR 158.6 17.8

145.2 17.8

ASL 930 145mm POCKET HEADSECTION

ASL H02 132mm POCKET HEADSECTION

145.2

ASL H01 132mm FLUSH HEADSECTION

ASL 412 POCKET STARTER CAP

127.4 17.8

21.8

132.8

18.6

18.6 44

ASL 408 116mm GROOVED HEADSECTION

109.4 17.8

18.6

116.2 17.8

116.2

ASL 932 MULTILAYER GLAZING BEAD

ASL 907 159mm FLUSH HEADSECTION 138.6

18.6

152

6.75

ASL 940 159mm MULTILAYER OFFSET POCKET HEADSECTION

127.8

12.5

ASL 747 GROOVED HEADSECTION (40mm NEG. DETAIL)

ASL 757 GROOVED HEADSECTION (13mm NEG. DETAIL)

100 66 26

36 12.5

115.8

63.5

36 12.5

48.5

ASL 756 GROOVED HEADSECTION (25mm NEG. DETAIL)

12.5

48.5

115.8 12.5

12.5

ASL 741 GROOVED HEADSECTION (13mm NEG. DETAIL))

ASL 933 MULTILAYER JOINER PLATE

ASL 917 FLUSH STARTER CAP

ASL 758 GROOVED HEADSECTION (25mm NEG. DETAIL) SCALE 1:2 @ A4

Page Number and Details etc

ASL 821 CAPPING SECTION design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ATLAS Multilayer

PLASTERBOARD SECTION DETAILS

132mm 4-layer plasterboard wall, 64mm steel stud. Floor to ceiling.

159mm 4-layer plasterboard wall, 92mm steel stud. Floor to ceiling.

64mm STEEL STUD

ASL 907 - 159mm FLUSH HEAD SECTION

92mm STEEL STUD

ATLAS MULILAYER

PLASTERBOARD

ASL H01 - 132mm FLUSH HEAD SECTION

SCALE 1:2 @ A4

PLASTERBOARD SECTION DETAILS

ATLAS Multilayer

116mm 3-layer plasterboard wall, 64mm steel stud. Floor to ceiling.

145mm 3-layer plasterboard wall, 92mm steel stud. Floor to ceiling.

92mm STEEL STUD

ATLAS MULILAYER

64mm STEEL STUD

ASL 909 - 145mm FLUSH HEAD SECTION

PLASTERBOARD

ASL 408 - 116mm GROOVED HEAD SECTION

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ATLAS Multilayer

PLASTERBOARD SECTION DETAILS

128mm 4-layer plasterboard wall, 64mm steel stud, 13mm negative detail. Floor to ceiling.

128mm 4-layer plasterboard wall, 64mm steel stud, 25mm negative detail. Floor to ceiling.

64mm STEEL STUD

ASL 756 - GROOVED HEADSECTION (25mm NEG. DETAIL)

92mm STEEL STUD

ATLAS MULILAYER

PLASTERBOARD

ASL 741 - GROOVED HEADSECTION (13mm NEG. DETAIL)

SCALE 1:2 @ A4

PLASTERBOARD SECTION DETAILS

ATLAS Multilayer

128mm 4-layer plasterboard wall, 64mm steel stud, 40mm negative detail. Floor to ceiling.

116mm 3-layer plasterboard wall, 64mm steel stud, 13mm negative detail. Floor to ceiling.

64mm STEEL STUD

ATLAS MULILAYER

64mm STEEL STUD

PLASTERBOARD

ASL 747 - 128mm GROOVED HEADSECTION (40mm NEG. DETAIL)

ASL 757 - GROOVED HEADSECTION (13mm NEG. DETAIL)

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ATLAS Multilayer

PLASTERBOARD SECTION DETAILS

116mm 3-layer plasterboard wall, 64mm steel stud, 25mm negative detail. Floor to ceiling.

64mm STEEL STUD

ATLAS MULILAYER

PLASTERBOARD

ASL 758 - GROOVED HEADSECTION (25mm NEG. DETAIL)

SCALE 1:2 @ A4

GLAZED SECTION DETAILS

ATLAS Multilayer

145mm glazed partition. Floor to ceiling.

Atlas glazed partition, 159mm head, 145mm sill. Floor to ceiling.

ASL 930 - 145mm POCKET HEADSECTION (LEGS REMOVED) ASL 917 - FLUSH STARTER CAP

ATLAS MULILAYER

GLAZED

ASL 940 - 159mm MULTILAYER OFFSET POCKET HEADSECTION (LEGS REMOVED)

ASL 931 - MULTILAYER GLAZING BAR

ASL 932 - MULTILAYER GLAZING BEAD ASL 932 - MULTILAYER GLAZING BEAD ASL 931 - MULTILAYER GLAZING BAR

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ATLAS Multilayer

GLAZED SECTION DETAILS

145mm glazed partition. Floor to bulkhead.

Atlas glazed partition, 159mm head, 145mm sill. Floor to bulkhead. 92mm STEEL STUD

92mm STEEL STUD

ASL 940 - 159mm MULTILAYER OFFSET POCKET HEADSECTION

ATLAS MULILAYER

GLAZED

ASL 930 - 145mm POCKET HEADSECTION

ASL 932 - MULTILAYER GLAZING BEAD

ASL 931 - MULTILAYER GLAZING BAR ASL 931 - MULTILAYER GLAZING BAR ASL 932 - MULTILAYER GLAZING BEAD

SCALE 1:2 @ A4

GLAZED SECTION DETAILS

ATLAS Multilayer

145mm plasterboard wall with window.

159mm plasterboard wall with 145mm window.

92mm STEEL STUD

92mm STEEL STUD ASL 907 - 159mm FLUSH HEADSECTION

ASL 930 - 145mm POCKET HEADSECTION

ASL 932 - MULTILAYER GLAZING BEAD

ATLAS MULILAYER

GLAZED

ASL 930 - 145mm POCKET HEADSECTION (LEGS REMOVED)

ASL 931 - MULTILAYER GLAZING BAR

ASL 931 - MULTILAYER GLAZING BAR ASL 932 - MULTILAYER GLAZING BEAD

ASL 907 - 159mm FLUSH HEADSECTION

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ATLAS Multilayer

GLAZED SECTION DETAILS

145mm glazed partition with transom. Floor to bulkhead.

159mm plasterboard wall with 145mm glazed partition & transom. Floor to bulkhead. 92mm STEEL STUD

92mm STEEL STUD

ASL 907 - 159mm FLUSH HEADSECTION

ASL 931 - MULTILAYER GLAZING BAR

ASL 932 - MULTILAYER GLAZING BEAD

ASL 930 - 145mm POCKET HEADSECTION (LEGS REMOVED) ASL 933 - MULTILAYER JOINER PLATE

ATLAS MULILAYER

GLAZED

ASL 933 - MULTILAYER JOINER PLATE

ASL 930 - 145mm POCKET HEADSECTION (LEGS REMOVED)

ASL 932 - MULTILAYER GLAZING BEAD ASL 931 - MULTILAYER GLAZING BAR ASL 932 - MULTILAYER GLAZING BEAD ASL 931 - MULTILAYER GLAZING BAR

SCALE 1:2 @ A4

ATLAS Multilayer

GLAZED SECTION DETAILS

159mm door frame with 100mm THEIA door. Floor to ceiling.

159mm door frame with 100mm THEIA door. Floor to bulkhead.

92mm STEEL STUD ASL 940 - 159mm MULTILAYER OFFSET POCKET HEADSECTION ASL 917 - FLUSH STARTER CAP

ASL 940 - 159mm MULTILAYER OFFSET POCKET HEADSECTION (LEGS REMOVED)

ASL INSTOP

ATLAS MULILAYER

GLAZED

ASL INSTOP

ASL 645 - 100mm TOP & BOTTOM RAIL ASL 645 - 100mm TOP & BOTTOM RAIL ASL 610 - GLAZING BEAD

RP8Si RAVEN DROP SEAL ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

SCALE 1:2 @ A4

ASL 610 - GLAZING BEAD

RP8Si RAVEN DROP SEAL

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ATLAS Multilayer

GLAZED SECTION DETAILS

145mm door frame with 100mm THEIA door. Floor to ceiling.

145mm door frame with 100mm THEIA door. Floor to bulkhead.

92mm STEEL STUD

ASL 930 - 145mm POCKET HEADSECTION (LEGS REMOVED) ASL 930 - 145mm POCKET HEADSECTION

ASL INSTOP

ATLAS MULILAYER

GLAZED

ASL INSTOP

ASL 645 - 100mm TOP & BOTTOM RAIL ASL 645 - 100mm TOP & BOTTOM RAIL ASL 610 - GLAZING BEAD

ASL 610 - GLAZING BEAD RP8Si RAVEN DROP SEAL

RP8Si RAVEN DROP SEAL

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

SCALE 1:2 @ A4

GLAZED SECTION DETAILS

ATLAS Multilayer

145mm door frame with 100mm THEIA door & top light. Floor to bulkhead.

159mm plasterboard wall. 145mm glazed partition with 100mm THEIA door & top light.

92mm STEEL STUD

ASL 907 - 159mm FLUSH HEADSECTION

ASL 931 - MULTILAYER GLAZING BAR ASL 931 - MULTILAYER GLAZING BAR

ASL 932 - MULTILAYER GLAZING BEAD

ASL 932 - MULTILAYER GLAZING BEAD ASL 933 - MULTILAYER JOINER PLATE ASL 933 - MULTILAYER JOINER PLATE

ASL INSTOP

ASL 645 - 100mm TOP & BOTTOM RAIL ASL 610 - GLAZING BEAD

ASL INSTOP

ATLAS MULILAYER

ASL 930 - 145mm POCKET HEADSECTION (LEGS REMOVED)

GLAZED

ASL 930 - 145mm POCKET HEADSECTION (LEGS REMOVED)

ASL 645 - 100mm TOP & BOTTOM RAIL ASL 610 - GLAZING BEAD

RP8Si RAVEN DROP SEAL RP8Si RAVEN DROP SEAL

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

SCALE 1:2 @ A4

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ATLAS Multilayer

GLAZED PLAN DETAILS

159mm glazed partition. ASL 940 - 159mm MULTILAYER OFFSET POCKET HEADSECTION (LEGS REMOVED) ASL 917 - FLUSH STARTER CAP

159mm plasterboard wall with glazed partition.

ATLAS MULILAYER

GLAZED

ASL 940 - 159mm MULTILAYER OFFSET POCKET HEADSECTION

92mm STEEL STUD

145mm glazed partition. ASL 930 - 145mm POCKET HEADSECTION (LEGS REMOVED)

SCALE 1:2 @ A4

GLAZED PLAN DETAILS

ATLAS Multilayer

145mm plasterboard wall with glazed partition.s ASL 930 - 145mm POCKET HEADSECTION

92mm STEEL STUD

159mm glazed partition with 145mm mullion. ASL 940 - 159mm MULTILAYER OFFSET POCKET HEADSECTION (LEGS REMOVED) ASL 917 - FLUSH STARTER CAP

ATLAS MULILAYER

ASL 933 - MULTILAYER JOINER PLATE

GLAZED

ASL 930 - 145mm POCKET HEADSECTION (LEGS REMOVED)

159mm plasterboard wall with glazed partition & 145mm mullion. ASL 940 - 159mm MULTILAYER OFFSET POCKET HEADSECTION (LEGS REMOVED)

ASL 930 - 145mm POCKET HEADSECTION (LEGS REMOVED) ASL 933 - MULTILAYER JOINER PLATE

92mm STEEL STUD

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ATLAS Multilayer

GLAZED PLAN DETAILS

145mm glazed partition with mullion. ASL 930 - 145mm POCKET HEADSECTION (LEGS REMOVED)

ASL 930 - 145mm POCKET HEADSECTION (LEGS REMOVED) ASL 933 - MULTILAYER JOINER PLATE

145mm plasterboard wall with glazed partition & mullion. ASL 930 - 145mm POCKET HEADSECTION

ASL 930 - 145mm POCKET HEADSECTION (LEGS REMOVED)

ATLAS MULILAYER

GLAZED

ASL 933 - MULTILAYER JOINER PLATE

92mm STEEL STUD

159mm door frame with 100mm THEIA door. ASL 940 - 159mm MULTILAYER OFFSET POCKET HEADSECTION (LEGS REMOVED) ASL 917 - FLUSH STARTER CAP

ASL INSTOP

ASL 655 - 100mm HINGE STILE

ASL 13mm WOOL PILE ASL 640 - INFILL FOR LOCKSET STILE

ASL 660 - 100mm LOCKSET STILE

ASL HINGE

SCALE 1:2 @ A4

GLAZED PLAN DETAILS

ATLAS Multilayer

159mm plasterboard wall with 100mm THEIA door. ASL 940 - 159mm MULTILAYER OFFSET POCKET HEADSECTION

92mm STEEL STUD

ASL INSTOP

ASL 13mm WOOL PILE ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE

ASL 660 - 100mm LOCKSET STILE

ASL HINGE

145mm doorframe with 100mm THEIA door.

ASL 655 - 100mm HINGE STILE ASL HINGE

ASL 13mm WOOL PILE ASL 640 - INFILL FOR LOCKSET STILE

ATLAS MULILAYER

ASL INSTOP

GLAZED

ASL 930 - 145mm POCKET HEADSECTION (LEGS REMOVED)

ASL 660 - 100mm LOCKSET STILE

145mm plasterboard wall with 100mm THEIA door. ASL 930 - 145mm POCKET HEADSECTION

92mm STEEL STUD

ASL INSTOP

ASL 13mm WOOL PILE ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE

ASL 660 - 100mm LOCKSET STILE

ASL HINGE

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

ATLAS Multilayer

GLAZED PLAN DETAILS

159mm plasterboard wall with 100mm THEIA door & 145mm sidelight. ASL 930 - 145mm POCKET HEADSECTION (LEGS REMOVED)

ASL 940 - 159mm MULTILAYER OFFSET POCKET HEADSECTION

ASL 933 - MULTILAYER JOINER PLATE

92mm STEEL STUD

ASL INSTOP

ASL 13mm WOOL PILE ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE

ASL 660 - 100mm LOCKSET STILE

GLAZED

145mm plasterboard wall with 100mm THEIA door & sidelight.

ATLAS MULILAYER

ASL HINGE

ASL 930 - 145mm POCKET HEADSECTION

ASL 933 - MULTILAYER JOINER PLATE

92mm STEEL STUD

ASL INSTOP

ASL 13mm WOOL PILE ASL 640 - INFILL FOR LOCKSET STILE

ASL 655 - 100mm HINGE STILE ASL HINGE

ASL 930 - 145mm POCKET HEADSECTION (LEGS REMOVED)

ASL 660 - 100mm LOCKSET STILE

SCALE 1:2 @ A4

GLAZED PLAN DETAILS

ATLAS Multilayer

212mm plasterboard wall with 132mm glazed partition. 140mm timber stud, 4-layer plasterboard.

ASL H02 - 132mm POCKET HEADSECTION (LEGS REMOVED) ASL H08 - FLUSH STARTER CAP

199mm plasterboard wall with 132mm glazed partition. 140mm timber stud, 3-layer plasterboard.

ATLAS MULILAYER

ASL 821 - CAPPING SECTION

GLAZED

ASL 821 - CAPPING SECTION

ASL H02 - 132mm POCKET HEADSECTION (LEGS REMOVED) ASL H08 - FLUSH STARTER CAP

ASL 821 - CAPPING SECTION (LEG REMOVED)

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

THEIA doors are well-suited for interior applications in

STANDARD SPECIFICATIONS:

residential, commercial, and educational settings. They

• Stile widths available: 45mm, 75mm, 100mm & 125mm.

are widely used in environments such as banks, schools, apartments, and government spaces. Notably, our doors boast the thickest gauge in the market, ensuring a more rigid installation and making

• Rails and Transoms available in: 45mm, 75mm, 100mm, 125mm & 150mm. • Effortlessly accommodates up to 13mm glass. • Options for both Top Hung and Bottom Sliding systems.

them particularly suitable for high-traffic areas and educational spaces where safety is paramount. THEIA doors incorporate several advanced features such as soft closers and anti-derailing systems for sliding doors. For designs that call for a timber alternative, our Aluminate system accommodates doors up to 50mm thick, suitable for both jamb-hung and sliding applications.

For design and shop drawing support please contact our team at design@aluminate.nz SCALE 1:2 @ A4

PROFILES

THEIA Doors

THESE THEIA DOOR PROFILES ARE AVAILABLE IN 5600mm AND 2800mm LENGTHS

18.6

ASL 655 100mm HINGE STILE

ASL 645 100mm TOP & BOTTOM RAIL

44 17.8

23.6

18.6 75

23.6 76

ASL 665 100mm CLOSING STILE

23.6

44 17.8

ASL 620 75mm LOCKSET STILE

101

100

23.6

23.6 101

ASL 660 100mm LOCKSET STILE

44 17.8

23.6

44 17.8

ASL 615 75mm HINGE STILE

ASL 605 75mm TOP & BOTTOM RAIL

ASL 625 75mm CLOSING STILE

18.6

150

125

23.6 126

18.6

44 17.8

ASL 672 125mm LOCKSET STILE

ASL 673 125mm HINGE STILE

ASL 452 125mm TOP & BOTTOM RAIL

ASL 776 150mm TRANSOM & BOTTOM RAIL

42 42 16.93

18.6

100

18.6 45

46 23.6

44 17.8

ASL 450 45mm LOCKSET STILE SCALE 1:2 @ A4

Page Number and Details etc

ASL 451 45mm TOP & BOTTOM RAIL

ASL 453 45mm TRANSOM

ASL 670 100mm TRANSOM

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

THEIA Doors

PROFILES

THESE THEIA DOOR PROFILES ARE AVAILABLE IN 5600mm AND 2800mm LENGTHS

25.9

12.1 15.7

5.5

15.6

ASL 610 GLAZING BEAD

ASL 640 INFILL FOR LOCKSET STILE 100.75 17.8

25 16.93

12.1

ASL U01 GLAZING BEAD

ASL L01 42mm GLAZING BAR

8.13

18.6

58.1

102.8

120

119

ASL 353 VERTICAL STARTER

ASL 360 TOP ROLLER TRACK WITH FIXED GLAZING

59.23

26 18.6

17.8

ASL 363 SLIDING DOOR TOP TRACK

ASL 361 PELMET

12.8

38.5

58.26

51.7

43.5 18.69

ASL 355 VERTICAL CLOSER

ASL 364 TRACK JOINER

60 51.4

ASL 365 ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

ASL 362 INTERLOCKER

ASL 102 HEAD GUIDE

ASL 101 BOTTOM ROLLER TRACK

21.91

ASL 103 LOW PROFILE BOTTOM ROLLER TRACK

SCALE 1:2 @ A4

Page Number and Details etc

SLIDER SECTION DETAILS

THEIA Doors

Bottom roller, single panel slider. Floor to ceiling.

ASL 102 - HEAD GUIDE ASL 6.7mm WOOL PILE

Bottom roller, single panel slider with ZELUS 103 sidelight. Floor to ceiling.

ASL 537 - FLUSH STARTER CAP ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION (LEGS REMOVED) ASL 102 - HEAD GUIDE

THEIA DOORS

SLIDERS

ASL 6.7mm WOOL PILE

ASL 645 - 100mm TOP & BOTTOM RAIL ASL 610 - GLAZING BEAD

ASL 610 - GLAZING BEAD

ASL 645 - 100mm TOP & BOTTOM RAIL

ASL 452 - 125mm TOP & BOTTOM RAIL

SCALE 1:2 @ A4

ASL HD BOTTOM ROLLER

ASL 101 - BOTTOM ROLLER TRACK

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

THEIA Doors

SLIDER SECTION DETAILS

Bottom roller, single panel slider with ZELUS 103 sidelight. Floor to bulkhead.

ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION (LEGS REMOVED) ASL 102 - HEAD GUIDE

Bottom roller, double panel slider. Floor to ceiling.

ASL 102 - HEAD GUIDE ASL 6.7mm WOOL PILE

THEIA DOORS

SLIDERS

ASL 6.7mm WOOL PILE

ASL 610 - GLAZING BEAD ASL 452 - 125mm TOP & BOTTOM RAIL ASL 610 - GLAZING BEAD ASL 645 - 100mm TOP & BOTTOM RAIL ASL 645 - 100mm TOP & BOTTOM RAIL

ASL HD BOTTOM ROLLER ASL HD BOTTOM ROLLER

ASL 101 - BOTTOM ROLLER TRACK

SCALE 1:2 @ A4

SLIDER SECTION DETAILS

THEIA Doors

Top hung, single panel slider with ZELUS 103 sidelight & top light. Floor to bulkhead.

Top hung, single panel slider with ZELUS 103 sidelight & top light. Floor to ceiling.

ASL 804 - OFFSET GLAZING BAR ASL 810 - FRONT GLAZED BEAD ASL 810 - FRONT GLAZED BEAD ASL 804 - OFFSET GLAZING BAR

ASL 360 - TOP ROLLER TRACK WITH FIXED GLAZING BRIO 57GN 180KG ROLLER

ASL 451 - 45mm TOP & BOTTOM RAIL

ASL 451 - 45mm TOP & BOTTOM RAIL ASL 6.7mm WOOL PILE

THEIA DOORS

ASL 361 - PELMET

SLIDERS

ASL 361 - PELMET

ASL 6.7mm WOOL PILE

ASL 610 - GLAZING BEAD ASL 452 - 125mm TOP & BOTTOM RAIL

ASL 645 - 100mm TOP & BOTTOM RAIL ASL 610 - GLAZING BEAD

ASL 645 - 100mm TOP & BOTTOM RAIL

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER BRIO - 106A/94 ROLLER GUIDE ASL 13mm WOOL PILE

SCALE 1:2 @ A4

ASL 452 - 125mm TOP & BOTTOM RAIL ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER BRIO - 106A/94 ROLLER GUIDE ASL 13mm WOOL PILE

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

THEIA Doors

SLIDER SECTION DETAILS

Bottom roller, double panel slider with sidelight. Floor to ceiling.

Top hung, double pane slider with sidelight. Floor to ceiling.

ASL 102 - HEAD GUIDE

ASL 363 - SLIDING DOOR TOP TRACK

ASL 6.7mm WOOL PILE

ASL 364 - TRACK JOINER CLIP BRIO 57GN 180KG ROLLER ASL 360 - TOP ROLLER TRACK WITH FIXED GLAZING ASL 6.7mm WOOL PILE ASL 451 - 45mm TOP & BOTTOM RAIL

THEIA DOORS

SLIDERS

ASL 361 - PELMET

ASL 452 - 125mm TOP & BOTTOM RAIL ASL 645 - 100mm TOP & BOTTOM RAIL ASL 610 - GLAZING BEAD

ASL 610 - GLAZING BEAD ASL 645 - 100mm TOP & BOTTOM RAIL

ASL 452 - 125mm TOP & BOTTOM RAIL ASL HD BOTTOM ROLLER

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER

ASL 101 - BOTTOM ROLLER TRACK

BRIO - 106A/94 ROLLER GUIDE ASL 13mm WOOL PILE

SCALE 1:2 @ A4

SLIDER SECTION DETAILS

THEIA Doors

Top hung, double panel slider. Floor to ceiling.

Top hung, single panel slider, zero clearance. Floor to ceiling.

ASL 364 - TRACK JOINER CLIP ASL 364 - TRACK JOINER CLIP ASL 363 - SLIDING DOOR TOP TRACK BRIO 57GN 180KG ROLLER

ASL 363 - SLIDING DOOR TOP TRACK ASL 200KG 100mm ROLLER

ASL 361 - PELMET ASL 6.7mm WOOL PILE

THEIA DOORS

SLIDERS

ASL 451 - 45mm TOP & BOTTOM RAIL

ASL 610 - GLAZING BEAD ASL 452 - 125mm TOP & BOTTOM RAIL ASL 645 - 100mm TOP & BOTTOM RAIL

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER NYLON FLOOR GUIDE ASL ROLLER GUIDE

ASL 645 - 100mm TOP & BOTTOM RAIL ASL 610 - GLAZING BEAD

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER NYLON FLOOR GUIDE ASL 13mm WOOL PILE

ASL 13mm WOOL PILE

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

THEIA Doors

SLIDER SECTION DETAILS

Top hung, double panel slider, zero clearance. Floor to ceiling.

ASL 364 - TRACK JOINER CLIP

ASL 363 - SLIDING DOOR TOP TRACK

THEIA DOORS

SLIDERS

ASL 200KG 100mm ROLLER

ASL 645 - 100mm TOP & BOTTOM RAIL ASL 610 - GLAZING BEAD

ASL 365 - ROLLER GUIDE CHANNEL & RAVEN SEAL RECEIVER NYLON FLOOR GUIDE ASL ROLLER GUIDE ASL 13mm WOOL PILE

SCALE 1:2 @ A4

SLIDER PLAN DETAILS

THEIA Doors

Single panel slider with ZELUS 103 sidelight. Top hung or bottom roller. ASL 648 - FLUSH POCKET INFILL

ASL 665 - 100mm CLOSING STILE ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION (LEGS REMOVED)

ASL 6.7mm WOOL PILE ASL 640 - INFILL FOR LOCKSET STILE ASL 660 - 100mm LOCKSET STILE

ASL 13mm WOOL PILE ASL 13mm WOOL PILE ASL 353 - VERTICAL STARTER (LEGS REMOVED)

ASL 537 - FLUSH STARTER CAP

103mm plasterboard wall, single panel slider with ZELUS 103 sidelight. Top hung or bottom roller. ASL 665 - 100mm CLOSING STILE

ASL 648 - FLUSH POCKET INFILL

ASL 640 - INFILL FOR LOCKSET STILE ASL 660 - 100mm LOCKSET STILE

ASL 13mm WOOL PILE ASL 13mm WOOL PILE

THEIA DOORS

SLIDERS

ASL 6.7mm WOOL PILE

ASL 807 - 103mm FRONT GLAZED POCKET HEADSECTION

ASL 353 - VERTICAL STARTER

Bottom roller, single panel slider with sidelight. Top hung or bottom roller. ASL 665 - 100mm CLOSING STILE ASL 655 - 100mm HINGE STILE

ASL 13mm WOOL PILE ASL 640 - INFILL FOR LOCKSET STILE ASL 660 - 100mm LOCKSET STILE

ASL 13mm WOOL PILE ASL 6.7mm WOOL PILE ASL 102 - HEAD GUIDE

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

THEIA Doors

SLIDER SECTION DETAILS

Double panel slider with sidelight. Top hung or bottom roller. ASL 655 - 100mm HINGE STILE

RP78Si RAVEN SEAL ASL 640 - INFILL FOR LOCKSET STILE ASL 660 - 100mm LOCKSET STILE

ASL 13mm WOOL PILE

SIDE MOUNTED DOOR STOP ASL 20mm WOOL PILE ASL 362 - INTERLOCKER

ASL 665 - 100mm CLOSING STILE

ASL 6.7mm WOOL PILE ASL 102 - HEAD GUIDE

THEIA DOORS

SLIDERS

ASL 13mm WOOL PILE

SCALE 1:2 @ A4

EDUCATION SECTION DETAILS

THEIA Doors

Single panel slider with sidelight, anti-jump & soft closer. Floor to ceiling.

ASL 362 - INTERLOCKER

Single panel slider, anti-jump & soft closer. Floor to ceiling.

ASL 362 - INTERLOCKER

ASL 102 - HEAD GUIDE

ASL 6.7mm WOOL PILE

ASL 362 - INTERLOCKER ASL SOFTCLOSE ASL 362 - INTERLOCKER

THEIA DOORS

EDUCATION

ASL SOFTCLOSE

ASL 452 - 125mm TOP & BOTTOM RAIL

SCALE 1:2 @ A4

ASL 610 - GLAZING BEAD

ASL 645 - 100mm TOP & BOTTOM RAIL

ASL HD BOTTOM ROLLER

ASL 101 - BOTTOM ROLLER TRACK

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

THEIA Doors

EDUCATION PLAN DETAILS

Single panel slider with sidelight. ASL 665 - 100mm CLOSING STILE ASL 655 - 100mm HINGE STILE

ASL 13mm WOOL PILE ASL 640 - INFILL FOR LOCKSET STILE ASL 660 - 100mm LOCKSET STILE

ASL 13mm WOOL PILE ASL 6.7mm WOOL PILE

THEIA DOORS

EDUCATION

ASL 102 - HEAD GUIDE

SCALE 1:2 @ A4

BI-FOLD SECTION DETAILS

THEIA Doors

Standard bi-fold door. Floor to ceiling.

50 x 3mm ALUMINIUM SHS

RAVEN RP10Si DOOR STOP

THEIA DOORS

BI-FOLD

BRIO 350 TRACK

ASL 610 - GLAZING BEAD ASL 645 - 100mm TOP & BOTTOM RAIL

BRIO 94PPA GUIDE CHANNEL

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

THEIA Doors

BIFOLD PLAN DETAILS

Standard bi-fold door.

ASL 546 - 103mm POCKET HEADSECTION (LEGS REMOVED) RAVEN RP10Si DOOR STOP

ASL 648 - FLUSH POCKET INFILL ASL 537 - FLUSH STARTER CAP

ASL 640 - INFILL FOR LOCKSET STILE ASL 450 - 45mm LOCKSET STILE

ASL 13mm WOOL PILE BRIO WEATHERFOLD 4S BIFOLD HARDWARE

THEIA DOORS

BI-FOLD

Hardware dependant on panel number and configuration. Panel stile size dependant on configuration. Contact ASL for additional information.

SCALE 1:2 @ A4

PANEL CONFIGURATION SECTION DETAILS

125mm rail door.

THEIA Doors

125mm rail door with 150mm transom.

100mm rail door.

ASL 610 - GLAZING BEAD

PANEL CONFIGURATION

ASL 452 - 125mm TOP & BOTTOM RAIL

ASL 610 - GLAZING BEAD

THEIA DOORS

ASL 776 - 150mm TRANSOM & BOTTOM RAIL

ASL 610 - GLAZING BEAD ASL 452 - 125mm TOP & BOTTOM RAIL

ASL 610 - GLAZING BEAD ASL 645 - 100mm TOP & BOTTOM RAIL

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

THEIA Doors 100mm rail door with 100mm transom.

PANEL CONFIGURATION SECTION DETAILS

75mm rail door.

75mm rail door with 40mm transom.

ASL 610 - GLAZING BEAD ASL 610 - GLAZING BEAD

ASL 605 - 75mm TOP & BOTTOM RAIL

THEIA DOORS

PANEL CONFIGURATION

ASL 645 - 100mm TOP & BOTTOM RAIL

ASL 610 - GLAZING BEAD ASL 670 - 100mm TRANSOM

ASL L01 - 42mm GLAZING BAR ASL U01 - GLAZING BEAD

ASL 610 - GLAZING BEAD ASL 605 - 75mm TOP & BOTTOM RAIL

100

SCALE 1:2 @ A4

PANEL CONFIGURATION SECTION DETAILS

THEIA Doors

45mm rail door.

45mm rail door with dual 45mm transom required for lockbox configuration.

ASL 610 - GLAZING BEAD

THEIA DOORS

ASL 453 - 45mm TRANSOM

PANEL CONFIGURATION

ASL 451 - 45mm TOP & BOTTOM RAIL

ASL 610 - GLAZING BEAD ASL 451 - 45mm TOP & BOTTOM RAIL

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

101

THEIA Doors

PANEL CONFIGURATION PLAN DETAILS

125mm stile hinged door. ASL 640 - INFILL FOR LOCKSET STILE

ASL 673 - 125mm HINGE STILE

ASL 672 - 125mm LOCKSET STILE

991 COMMERCIAL MORTICE LOCK - 60mm BACKSET ASL 13mm WOOL PILE

100mm stile hinged door. ASL 655 - 100mm HINGE STILE

PANEL CONFIGURATION THEIA DOORS

ASL 640 - INFILL FOR LOCKSET STILE ASL 660 - 100mm LOCKSET STILE

995 COMMERCIAL MORTICE LOCK - 30mm BACKSET ASL 13mm WOOL PILE

75mm stile hinged door. ASL 640 - INFILL FOR LOCKSET STILE

ASL 615 - 75mm HINGE STILE

ASL 620 - 75mm LOCKSET STILE

995 COMMERCIAL MORTICE LOCK - 23mm BACKSET ASL 13mm WOOL PILE

45mm stile hinged door with lockbox.

ASL ASL640 640- -INFILL INFILL FOR FORLOCKSET LOCKSETSTILE STILE ASL645 645- -100mm 100mm ASL TOP&&BOTTOM BOTTOMRAIL RAIL TOP

ASL610 610- -GLAZING GLAZING ASL BEAD BEAD

102

ASL450 450- -45mm 45mm ASL LOCKSETSTILE STILE LOCKSET

991 991COMMERCIAL COMMERCIAL MORTICE MORTICELOCK LOCK- -60mm 60mm BACKSET BACKSET ASL ASL13mm 13mmWOOL WOOLPILE PILE

SCALE 1:2 @ A4

PANEL CONFIGURATION PLAN DETAILS

THEIA Doors

100mm stile sliding door.

ASL 665 - 100mm CLOSING STILE

ASL 640 - INFILL FOR LOCKSET STILE ASL 660 - 100mm LOCKSET STILE

ASL 13mm WOOL PILE

75mm stile sliding door.

ASL 13mm WOOL PILE

45mm stile sliding door.

ASL 640 - INFILL FOR LOCKSET STILE ASL 450 - 45mm LOCKSET STILE

PANEL CONFIGURATION

ASL 620 - 75mm LOCKSET STILE

THEIA DOORS

ASL 625 - 75mm CLOSING STILE

ASL 640 - INFILL FOR LOCKSET STILE

ASL 13mm WOOL PILE

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

103

ASL’s SELENE InStep system encompasses a variety of

STANDARD SPECIFICATIONS:

trims and head sections essential for elevating your next

• Available finishes: Anodised, Mill, and Powder Coated.

project to exceptional heights. Our negative detail trims, available in multiple sizes, are designed for easy installation, ensuring you can choose the perfect fit for your next project.

• Negative detailed head section options available for single layer plasterboard walls using 64mm and 92mm stud. • Single-sided trims available with negative details in 13mm, 25mm, 40mm and 80mm sizes.

Suitable for various internal applications, including walls, ceilings, skirtings, and even exterior design details like soffits. They excel around door frames, providing impact resistance from cracking. Exclusively suitable for 13mm gypsum, these trims deliver a robust detail with exquisite plaster lines.

104

For design and shop drawing support please contact our team at design@aluminate.nz. SCALE 1:2 @ A4

PROFILES

SELENE InStep

48.5

36 12.5

26 12.5

36 12.5

THESE SELENE INSTEP PROFILES ARE AVAILABLE IN 5600mm AND 2800mm LENGTHS

12.5

ASL 906 GIB LINING CAP (13mm NEG. DETAIL)

ASL 750 SINGLE SIDED BEAD (13mm NEG. DETAIL)

12.5

ASL 755 SINGLE SIDED BEAD (25mm NEG. DETAIL)

103.5 80

63.5

ASL 760 CEILING TRIM (13mm NEG. DETAIL)

12.5

12.5 12

ASL 746 SINGLE SIDED BEAD (40mm NEG. DETAIL)

SCALE 1:2 @ A4

Page Number and Details etc

ASL 752 SINGLE SIDED BEAD (80mm NEG. DETAIL)

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

105

SELENE InStep

PLASTERBOARD SECTION DETAILS

103mm plasterboard wall with 13mm negative detail using ASL 906. Floor to ceiling.

13mm plasterboard ceiling with 13mm negative detail using ASL 760.

SELENE INSTEP

PLASTERBOARD

ASL 760 - CEILING TRIM (13mm NEG. DETAIL)

ASL 906 - GIB LINING CAP (13mm NEG. DETAIL)

106

SCALE 1:2 @ A4

PLASTERBOARD SECTION DETAILS

SELENE InStep

100mm plasterboard wall with 13mm negative detail using ASL 750. Floor to ceiling.

100mm plasterboard wall with 25mm negative detail using ASL 755. Floor to ceiling.

SELENE INSTEP

PLASTERBOARD

ASL 755 - SINGLE SIDED BEAD (25mm NEG. DETAIL)

ASL 750 - SINGLE SIDED BEAD (13mm NEG. DETAIL)

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

107

SELENE InStep

PLASTERBOARD SECTION DETAILS

100mm plasterboard wall with 40mm negative detail using ASL 746. Floor to ceiling.

100mm plasterboard wall with 80mm negative detail using ASL 752. Floor to ceiling.

SELENE INSTEP

PLASTERBOARD

ASL 752 - SINGLE SIDED BEAD (80mm NEG. DETAIL)

ASL 746 - SINGLE SIDED BEAD (40mm NEG. DETAIL)

108

SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

109

The TRACKLOK® suite of bracing products have been

APPLICATIONS:

designed, tested, and internationally accredited to

• Importance Level 2, 3 and 4 Buildings

seismically secure partial height partition walls in

• Hospitals

commercial interiors.

• Commercial Interiors

Architects, Engineers, and Construction Professionals benefit from these pre-engineered, cost effective and consistent seismic bracing solutions. For a FREE plan markup please use the online form http://www.tracklok.com/plan-mark-up For all installation details and limitations, plus a range of support documents and drawing files please visit http://

• Schools

COMPLIANCE: • Complies with NZ Building Code Clause B1Structure • Complies with NZ Building Code Clause B2Durability • Contributes to compliance with NZ Building Code Clause F6 – Visibility in Escape Routes and Clause D1 – Access Routes.

www.tracklok.com/downloads

110

SCALE 1:2 @ A4

SEISIMIC WALL BRACING DETAILS

TRACKLOK

Typical head detail showing installation of TRACKLOK® (STANDARD) using ASL 405. Cut 64mm(min) generic steel studs to length required, (refer to plenum height chart for details) fix to supplied brackets with 10 gauge tek screws

Attach BC 45 top connector to structure. See TRACKLOK® design guide for details

Drill hole with hole saw through ceiling tile & fix partition via pilot hole to bracket

SEISIMIC WALL BRACING

ASL 405 - 103mm Flush Headsection Typical Gypsum Wallboard

TRACKLOK® (STANDARD) - For new builds/installs, connect directly to the aluminium or steel head track. Minimum 0.75BMT steel or 1.3mm thickness aluminium. Requires access to the head track from below/inside wall to secure.

Cut 64mm(min) generic steel studs to length required, (refer to plenum height chart for details) fix to supplied brackets with 10 gauge tek screws

TRACKLOK®

Typical head detail showing installation of TRACKLOK® PLUS using ASL 405.

Attach BC 45 top connector to structure. See TRACKLOK® design guide for details

Attach base unit to partition head with No 6 x 10 gauge tek screws

ASL 405 - 103mm Flush Headsection Typical Gypsum Wallboard

TRACKLOK® PLUS - Enables installation to either aluminium, steel, or timber head track from above to allow retrospective installation. Minimum 0.75BMT steel or 1.3mm thickness aluminium with 10 gauge screws. SCALE 1:2 @ A4

design@aluminate.nz • 0800 82 80 80 • www.aluminate.nz

111

TRACKLOK

SEISIMIC WALL BRACING DETAILS

Typical head detail showing installation of TRACKLOK® FLAT using ASL 405. 64mm 0.55BMT STUD BOXED

TRACKLOK®

SEISIMIC WALL BRACING

DRILL HOLE WITH HOLE SAW THROUGH CEILING TILE & FIX PARTITION VIA PILOT HOLE TO BRACKET

ASL 405 - 103mm Flush Headsection Typical Gypsum Wallboard

TRACKLOK® FLAT - Allows for unlimited vertical deflection and mitigates service clashes. Available in STANDARD and PLUS configurations. See TRACKLOK® (STANDARD) and TRACKLOK® PLUS for installation instructions and minimum requirements.

Typical head detail showing installation of TRACKLOK® VERT using ASL 405.

Attach BC 90 top connector to structure. See TRACKLOK® design guide for details

Cut 64mm(min) generic steel studs to length required, (refer to plenum height chart for details) fix to supplied brackets with 10 gauge tek screws

Attach BC 45 top connector to structure. See TRACKLOK® design guide for details

Attach base unit to partition head with No 6 x 10 gauge tek screws

ASL 405 - 103mm Flush Headsection Typical Gypsum Wallboard

TRACKLOK® VERT - Allows for vertical bracing options to mitigate service clashes. Available in STANDARD, PLUS and DEFLOK® configurations. See TRACKLOK® (STANDARD) and TRACKLOK® PLUS for installation instructions and minimum requirements.

112

Volume 1.3 - 2022/23

SCALE 1:2 @ A4

SEISIMIC WALL BRACING DETAILS

TRACKLOK

Typical head detail showing installation of DEFLOK® using ASL 405. Cut 64mm(min) generic steel studs to length required, (refer to plenum height chart for details) fix to supplied brackets with 10 gauge tek screws

Attach BC 45 top connector to structure. See TRACKLOK® design guide for details

Typical Gypsum Wallboard

DEFLOK® - Allows for +/- 35mm of vertical deflection. Straight swap in / swap out for TRACKLOK® units. Connect directly to either aluminium, steel, or timber head track from above to allow retrospective installation. Minimum 0.75BMT steel or 1.3mm thickness aluminium with 10 gauge screws.

Typical head detail showing installation of DEFLOK® VERT using ASL 405.

Attach BC 90 top connector to structure. See TRACKLOK® design guide for details

Cut 64mm(min) generic steel studs to length required, (refer to plenum height chart for details) fix to supplied brackets with 10 gauge tek screws

Attach BC 45 top connector to structure. See TRACKLOK® design guide for details

TRACKLOK®

ASL 405 - 103mm Flush Headsection

SEISIMIC WALL BRACING

Attach base unit to partition head with No 6 x 10 gauge tek screws

ASL 405 - 103mm Flush Headsection Typical Gypsum Wallboard

DEFLOK VERT® - Allows for +/- 35mm of vertical deflection. Straight swap in / swap out for TRACKLOK® units. Allows for vertical bracing options to mitigate service clashes. Connect directly to either aluminium, steel, or timber head track from above to allow retrospective installation. Minimum 0.75BMT steel or 1.3mm thickness aluminium with 10 gauge screws. SCALE 1:2 @ A4

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FINISHING Options

POWDER COATING

POWDER COATING OF ALUMINIUM EXTRUSIONS Powder coating is a form of surface finishing that uses electrostatic charge to attract powder particles to a conductive metal part. The particles are sprayed from a gun tip which imparts a charge on the powder so that they are attracted to the grounded metal part until they are melted and fused to the material in a curing oven. The powder composition varies in colour and quality based on the desired finish with some powders containing additives to increase gloss or hardness of the finished coating. A standard coating will be between 50-100 microns.

FINISHING OPTIONS

POWDER COATING

During the powder coating process the lengths of material must be held by a jig while they travel through the spray booth and the oven. This must be considered when the product is loaded for powder coating as the jigs will leave marks that will be visible after coating. For this reason, when a product will be visible from all sides it must be drilled and supported from each end rather than supported by jigs in the middle of the extrusion. As the powder coated finish is opaque, many small blemishes and scratches can be masked by a powder

When viewing powder coated aluminium for the purpose of identifying defects, the following points should be noted. Powder coated surfaces should be viewed from a minimum of 2m and from a straight-on viewing angle. Based on WANZ standards there are a certain amount of defects deemed acceptable on a powder coated surface. A significant defect is a defect that is visible from 2 m and has an outside diameter more than 1.5 mm. From 2 m, the coating on the primary visible internal and external surfaces shall be of uniform appearance, colour and texture and be free from significant defects. However, the coating may contain one minor defect as defined in section 3 of the WANZ standard for every 1 m of extruded length. A minor defect may be visible from 2 m and has an outside diameter of up to and including 1.5 mm.

POWDER COATED PRODUCTS: Powder coating is one of the most durable colour coatings available and, with very little effort on your part, it will provide you with many years of excellent service. To extend the life of powder coated articles and to comply with any applicable warranty requirements for powder coated aluminium joinery, a simple, regular maintenance program should be implemented.

• DO use isopropyl alcohol or methylated spirits and rinse with warm soapy water.

The effects of ultraviolet light, atmospheric pollution, dirt, grime and airborne salt deposits can all accumulate over time and should be removed at regular intervals. As a general rule cleaning should take place every three months. In areas where pollutants are more prevalent, such as beachfront houses and industrial or geothermal areas, then a cleaning program should be carried out on a more frequent basis i.e., every one to two months.

• ONLY use approved tapes only to mask joinery.

The golden rules for protecting your powder coated aluminium: • Mask your joinery when building, renovating, plastering, or painting. • If paint splatters or sealants do get on joinery, do not allow to dry, remove immediately.

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coated finish unlike with anodising. However, large scratches and dents will still be noticeable in the finished coating so the quality of the aluminium being coated must be carefully monitored.

• DO NOT use turpentine, white spirits, thinners, citrus based cleaners or other aggressive solvents on powder coating (these may be harmful to the extended life of the powder coated surface and should be avoided as the damage may not be visible immediately and may take up to twelve months to appear) affect painted finishes. ©2024/25 - Images are copyright & property of Aluminate Solutions Ltd

• DO clean only when powder coated surface temperature is below 25 C°. • DO NOT rub powder coating excessively, especially metallic and gloss finishes.

Restoring weathered or scratched surfaces: If through some misadventure your powder coated aluminium joinery is scratched or damaged, don’t panic Dulux Powder & Industrial Coatings spray cans can be used to make aesthetic repairs to scuffed or scratched powder coated surfaces. Weathered areas or mild scratches can also be restored with the use of Dulux Gloss Up which is a light to medium cutting cream ideally suited for gloss restoration and has been specifically designed for this purpose.

Onsite handling: Ensure that the aluminium is properly protected with interleaved wrapping in paper or plastic and ensure that the wrapping does not get damp during storage. Ensure that the powder coated material, especially darker colours, is kept out of direct sunlight for extended periods of time as this can cause plastic wrapping to leave residue on the powder coated finish. ASL recommends leaving all product stored on site in it’s original packaging wherever possible until installation commences. SCALE 1:2 @ A4

ANODISING

FINISHING Options

ANODISING OF ALUMINIUM EXTRUSIONS Anodising is an electrolytic process that produces a thick protective oxide coating on aluminium and it’s alloys. The oxide layer is typically between 12-25 microns in thickness and improves resistance to wear, corrosion and can also be used to colour the aluminium. The anodising process creates a transparent coating on the aluminium meaning that any surface blemishes can be visible in the finished product. For this reason, ASL and its suppliers carefully check all pieces for defects prior to anodising, ensuring the best quality finished products. During the anodising process the lengths of extrusion are clamped at the ends in order to secure them and pass a current through the material. This results in wastage of up

to 50mm at each end of the piece and must be considered when choosing this type of finishing. These marks are more apparent on coloured anodising, but will appear on natural anodised pieces as well. Inspection of anodised aluminium should always be done from a distance of at least 2m and in daylight, but not direct sunlight. Due to the nature of extruded aluminium, it is sometimes possible to observe variations of brightness, banding or lines when viewed from too close or from certain angles. These do not affect the performance of the aluminium product and should not be a basis for rejecting the product unless they are easily noticeable from over 2m away.

ANODISED PRODUCTS:

The golden rules for protecting your anodised aluminium: • Mask your joinery when building, renovating, plastering or painting. • If paint splatters or sealants do get on joinery, do not allow to dry, remove immediately. • DO NOT use wire brushes, steel wool or emery paper to clean products.

• When cleaning wash down the surface with a neutral detergent and then rinse thoroughly. • DO remove any deposits on the aluminium surface with a nylon abrasive cleaning pad or brush and detergent, then rinse with water.

Restoring marked or scratched surfaces: To repair any small scratches or scuffs to an anodised aluminium surface it is recommended to use a plastic abrasive sanding block which can be used to blend the surface and remove the defect. These are effective and removing superficial marks to the surface of the aluminium, but any deeper scratches cannot be removed and will require a replacement piece of aluminium.

Onsite handling: Ensure that the aluminium is properly protected with interleaved wrapping in paper or plastic and ensure that the wrapping does not get damp during storage. To ensure that the anodised coating is not attacked by corrosive chemicals, a temporary protective coating can be applied in the form of a suitable non-yellowing lacquer, e.g. methyl methacrylate or cellulose acetate butyrate, or a strippable coating or tape (polyethylene) is recommended. Tape and strippable coatings should be easily removable and should not leave residues.

ANODISING

A regular cleaning and maintenance regime is essential for two very good reasons; to maintain a decorative appearance and to reduce any chemical attack, if applicable. Anodised surfaces are cleaned to remove dirt, grime, grit, atmospheric pollutants, and iridescence. Initial cleaning should occur after installation, to remove atmospheric dust, smut, deposits of dirt, possible cement deposits, glues, etc. from the anodised surface. Periodic cleaning should then be done on a regular basis. The intervals of each cleaning cycle are dependent on the atmospheric pollutants, area, region, corrosive level, etc. for a particular region. i.e. coastal areas.

contact with strong acids, strong alkalis, copper or brass.

FINISHING OPTIONS

The life of an anodised finish can be greatly enhanced by the adoption of a regular documented maintenance programme. Any chemical attack on decorative surfaces which is not regularly cleaned becomes increasingly severe and after several years, may be impossible to restore.

• DO NOT allow the anodised aluminium to come into

SCALE 1:2 @ A4

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DOORS

ASSEMBLY GUIDE

This door assembly guide is of a general nature and designed to assist suitably experienced tradespeople to assemble ASL Doors to a high standard. For installation support, contact your ASL representative before you start. MANUFACTURER’S DOCUMENTS

DOOR ASSEMBLY INSTRUCTIONS

ASL recommends that all persons engaged in the assembly have full knowledge of the product and installation procedure as set out in the most recent edition of the manufacturer’s instructions and related documents. Manufacturer’s documents relating to work in this section are:

ASL Doors should always be installed in accordance with these Assembly Instructions and as per the specification details. If there is conflicting information, you must seek clarification from all appropriate parties before proceeding with the work. It is imperative that the installation is planned out before cutting any product.

•ASL’s Design Guide •ASL’s Door Assembly Guide •ASL’s Caring for Aluminium Guide Copies of the above literature are available on request or from the ASL website. (www.aluminate.nz)

DOORS

ASSEMBLY GUIDE

INSPECTION Before starting assembly of ASL Doors, check again that the materials have been supplied as ordered and are free from damage or faults. Check colour and delivery docket to ensure product has been supplied correctly. Any variations must be reported to ASL prior to commencing the installation. No claims will be accepted where the job continues with obvious faults and no consultation with ASL has taken place.

TRANSPORTATION, STORAGE & HANDLING ASL profiles must be transported, stored, and handled with care. Avoid impacts or distortion and protect edges from being crushed. Do not accept damaged goods. If product arrives damaged note the condition on the freight documents and contact ASL immediately. Goods signed as receipted in ‘good condition’ will not be the responsibility of ASL. Always transport and store aluminium profiles on a flat, clean, dry surface.

CALCULATING DOOR AND CUT SIZES Measure door opening size (height and width). Make allowance for door sizing to ‘fit’ inside the opening (recommended opening height minus 15mm, opening width minus 8mm). Ensure all blades are sharp and straight. Ensure all cuts are at 90 degrees to ensure square doors. The cut lengths for each extrusion are calculated as below by working backwards from the opening size: Door Height = opening height minus 15mm Door Width = opening width minus 8mm Rail/Transom/Bead Cut Size = Door Width minus both stile widths (e.g. -100mm hinge stile, -100mm lockset stile = -200mm total), plus 2mm Stile/Slipper Cut Size = Door Height – as calculated above

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1) Cut a small off-cut of top/bottom rail to use as a template. 2) Starting from the inside of the stile use the template to mark the required hole locations, then drill through the entire stile using a long series 6.5mm drill bit. 3) From the outside of the stile, enlarge the 6.5mm holes using a 10mm drill bit, this allows the bolt head to pass through the outside of the stile. DO NOT enlarge the holes on the glazing pocket side of the stile. 4) Place the fabrication block in the glazing channel in line with the drilled holes. 5) Repeat steps 2, 3 & 4 at the top and bottom of each stile. 6) On a clear bench or surface place one stile and both rails square to each other, ensuring the bead side is facing upwards and towards the center of the stile. 7) Insert the bolts through the outside of the stile, in through the fabrication block and into the rail screw ports. You will require a long ‘Hex 5’ driver bit to reach through the stile holes to tighten the bolts. (Ideally prior to fitting of the bolts, tap out the rail screw port holes by driving a bolt in and out of each screw port). Repeat for each rail. 8) Transoms should then be installed using the same install method. Ensuring the bead is facing upwards and the transom is at the correct height, in accordance with the door orientation. All beads should be on the same side of the door. 9) Repeat the above steps to attach the second stile to the exposed rail/transom ends. 10) Install screw caps where applicable. Note, not required for lockset stiles. 11) Slide in the slipper plate and secure it top and bottom using a small countersunk screw. 12) Clean any swarf from surfaces immediately after assembly has concluded.

ON COMPLETION Clean surfaces of all aluminium swarf. Remove any debris, unused materials, and waste from site. Ensure door panels are stored in a safe area if not immediately hung after assembly. SCALE 1:2 @ A4

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Aluminate Solutions Limited Auckland: 36 Rockridge Avenue, Penrose, Auckland 1061 Wellington: 71 Nelson Street, Petone, Lower Hutt 5012

Aluminate Contact AUCKLAND

14 Holloway Place, Penrose, Auckland

WELLINGTON 39 Victoria St Petone, Wellington

Freephone: 0800 82 80 80 Email sales@aluminate.nz

www.aluminate.nz

Freephone: 0800 82 80 80 Email: design@aluminate.nz Web: www.aluminate.nz

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SCALE 1:2 @ A4