Desde 1976
troquími e P + s a í r a + Refine í r e n i M + Industria
Conexione
ca
s + Tubos + Bridas + Spools
Fo rjamos un a c o n e x i ó n p a r a to d a la vid a
www.metalesandinos.com.pe
ร ndice Informaciรณn General
3
Bridas
8
Conexiones de Acero Forjado
14
Fabricaciones Especiales
18
Accesorios de Derivaciรณn
21
Conexiones Tubulares
23
Tubos de Acero
25
Spools para Alta Presiรณn
28
Curvas
31
Clientes
33
2
Nuestro compromiso Ayudar a la industria a optimizar el transporte de fluidos y gases industriales a través del desarrollo de soluciones de ingeniería a la medida del usuario. Nuestra filosofía se basa en la flexibilidad para entender la necesidad del cliente y adaptarnos a sus exigencias. Contamos con más de treinta años al servicio de la industria del petróleo, gas, minería y refinación.
3
CONTROL DE CALIDAD La calidad y fiabilidad de los productos de METALES ANDINOS S.A. descansa en un largo proceso que arranca de una cuidadosa selección de los proveedores (materia prima), continúa en el empleo de máquinas especializadas en forja, mecanizado como tratamientos de normalización y culmina en la medición, control y ensayos especificados en las normas internacionales exigidas que garantizan la calidad.
ALMACENES El adecuado almacenamiento de los productos no es únicamente la última fase de la producción. Sólo un stock permanente de los productos, perfectamente clasificados y codificados, garantiza la información inmediata y la rapidez de servicio a nuestros clientes que exigen un planteamiento comercial riguroso. METALES ANDINOS S.A. realiza este trabajo por medio de ordenadores.
4
5
CIRCUITO DE CONTROL DE CALIDAD QUALITY CONTROL CIRCUIT
ENTRADA DE MATERIA PRIMA RAW MATERIAL INCOME
ANÁLISIS QUÍMICO PROPIEDADES MECÁNICAS CHEMICAL ANALYSIS MECHANICAL PROPERTIES ACEPTACIÓN ACCEPTANCE
CONTROL REBABAS BURS CONTROL
RECHAZO REJECTION
CORTE CROPPING
CONTROL PESO TACO WEIGHT CONTROL
CONTROL DIMENSIONAL DIMENSIONAL CONTROL
CONTROL DE ACABADO FINISH CONTROL FORJA FORGING CONTROL DE TEMPERATURA TEMPERATURE CONTROL
CONTROL DUREZAS HARDNESS TESTING CONTROL DE REGISTROS DE TEMPERATURA TEMPERATURE RECORD CONTROL
TRATAMIENTO TÉRMICO HEAT TREATEMENT ANÁLISIS QUÍMICO PROPIEDADES MECÁNICAS CHEMICAL ANALYSIS MECHANICAL PROPERTIES
GRANALLADO SAND BLASTING
6
MARCADO MARKING
MECANIZADO MACHINING
ENCAJONADO PACKING
CONTROL FINAL FINAL CONTROL
CONTROL DIMENSIONAL DIMENSIONAL CONTROL
GLOSARIO DE ABREVIATURAS Y TÉRMINOS UTILIZADOS EN LA INDUSTRIA DE VÁLVULAS Y CONEXIONES AA RH Abs AISI API ANSI ASME ASTM AWS BB Blind Flange BHN Btu BW BWE C or Cel CFM CI CR CR 13 CRES CS CWP Ex.Hvy FAS F or Fahr F&D FF FHF Flgd FOB FS G Galv. GP gpm HF HFS Hg ID INT INTS IPS kg km L LH Mall M&F MI mm Mo MSS
Aritthmetic Average Roughness Height Absolute American Iron and Steel Institute American Petroleum Institute American National Standards Institute Inc. American Society of Mechanical Engineers American Society for Testing and Materials American Welding Society Bolted Bonnet A flange used to close the end of a pipe Brinell Hardness Number British Thermal Unit Butt Weld Butt Weld Ends Celcius degrees Cubic Feet per Minute Cast Iron Chromium 13% Chromium Stainless Steel Corrosion Resistant Steel (Austenitic) Carbon Steel Cold Working Pressure Extra Heavy Free Alongside Steamer Fahrenheit degrees Faced and Drilled Flat Face Full Hard Faced Flanged Free on Board Forged Steel Gas Galvanized General Purpose Gallons per Minute Hard Faced Hard Faced Seats Hydragyrum (Mercury) Inside Diameter Integral Integral Seats Iron Pipe Size Kilograms Kilometers Liquid Left Hand Malleable Male and Female Malleable Iron Milimeter Molybdnum Manufacturers Standardization Society of the Valve & Fitting Industry
NPS NPT NRS O OD One-Piece Stem OS&Y OWG Psi Psia Psig RBB Rc RF RH RMS RS S SAE Sch. or Sched Scrd. Screw SE Seal Weld SP SS Stem Nut Std. Stuffing Box SW Stop Check Thd. Three Piece Stem and Disc T&G TIR Two Piece Stem and Disc UB W WB Wedge WI WOG XH XS XXH XXS Yoke Yoke Nut
Nominal Pipe Size National Pipe Taper (Pipe Thread) Non Rising Stem Oil Outside Diameter An inseparable stem and disc made from one piece of metal Outside Screw and Yoke Oil-Water-Gas Pounds per square inch Pounds per square inch absolute Pounds per square inch gage Round Bolted Bonnet Rockwell “C” Raised Face Right Hand Root Mean Square Roughness Height Rising Stem Steam Society of Automotive Engineers Schedule (Pipe) Screwed Bonnet Body and Bonnet Threaded Together Screwed Ends Threaded Joint Back Welded for Seal Steam Pressure Stainless Steel Operating Nut Standard Packing Chamber Socket Weld Globe Valve modified to also function as check. Threaded A stem and disc fitted loosely together with a disc nut. Tongue and Groove Total Included Run Out A disc made separately from the stem and usually having a slotted connection Union Bonnet Water Welded Bonnet Gate Wrought Iron Water-Oil-Gas Extra Heavy Extra Strong Double Extra Heavy Double Extra Strong Bushing Operating Nut Operating Nut
7
BRIDAS FLANGES 8
TOLERANCIAS TOLERANCES ANSI B 16,5
Diámetro exterior Outside diameter
Diámetro interior Inside diameter
Diámetro exterior del cuello de la base Outside diameter of the hub
Diámetro del resalte Diameter of the contact face
Taladro Drilling
Espesor de la base Thickness
Altura total de la brida Length trhough the hub
0.0 ≤ 610 mm.
± 1,6
0.0 ≥ 610 mm.
± 3,2
Threaded
B2.1
Slip-on Lap-joint ≤ 10”
+ 0,8 -0
Slip-on Lap-joint > 10”
+ 1,6 -0
12” and small r y menor
+ 2,4 -1,6
14” and larger y mayor
± 3,2
1,66 mm. RF
± 0,8
6,4 mm. RF Encaje anular Macho - Hembra Tongue and groove Male - Female
± 0,5
Diámetro del agujero Bolt hole diameter
± 1,6
Distancia entre agujeros Bolt hole circle
± 0,8
≤ 18”
+ 3,2 -0
≥ 20”
+ 4,8 -0
≤ 10”
± 1,6
≥ 12”
± 3,2
Diámetro exterior Outside diameter
Diámetro interior Inside diameter
Diámetro exterior del cuello de la base Outside diameter of the hub
Diámetro del cuello Diameter of the neck
Diámetro del resalte Diameter of the contact face
Taladro Drilling
Espesor de la base Thickness
Altura total de la brida Length trhough the hub
0.0 ≤ 610 mm.
± 1,6
0.0 ≥ 610 mm.
± 3,2
≤ 10”
± 0,8
12” < I.D. ≤ 18”
± 1,6
≥ 20”
+ 3,2 -1,6
m ≤ 610 mm.
± 1,6
m > 610 mm.
± 3,2
≤5
+ 2,4 -0,8
≥6
+4 -0,8
1,66 mm. RF
± 0,8
Encaje anular Macho - Hembra Tongue and groove Male - Female
± 0,5
Diámetro del agujero Bolt hole diameter
± 1,6
Distancia entre agujeros Bolt hole circle
± 0,8
≤ 18”
+ 3,2 -0
≥ 20”
+ 4,8 -0
≤ 10”
± 1,6
≥ 12”
± 3,2
9
CARAS DE JUNTA FLANGE FACINGS CLASES 150 - 2,500
FLALT FACE
RAISED FACE
SMALL MALE-FEMALE
MALE
MALE
FEMALE
FEMALE
SMALL TONGUE-GROOVE
LARGE TONGUE-GROOVE
TONGUE
TONGUE
GROOVE
GROOVE
SMALL MALE-FEMALE
MALE
FEMALE
10
LARGE MALE-FEMALE
RING JOINT
FORGED STEEL FLANGES ASTM A-105 / A-181 / A-350 / A-707 / A-694 / ANSI-B16.5
Cuello / Welding Neck Flange
Anillo / Slip-on Flange
Roscada / Threaded Flange
Ciega / Blind Flange
Lap Joint Flange
Diámetros 1/2” hasta 36” Schedule: STD, 40, 80, XS, 120, 160
Bridas clase 600
Bridas clase 900 Perforaciones / Holes
Nom. Pipe Size 1/2 3/4
1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16
A
T
3 3/4 4 5/8 4 7/8 5 1/4 6 1/8 6 1/2 7 1/2 8 1/4 9 10 3/4 13 14 16 1/2 20 22 23 3/4 27
9/16 5/8 11/16 13/16 7/8
1 1 1/2 1 1/4 1 3/8 1 1/2 1 3/4 1 7/8 2 3/16 2 1/2 2 5/8 2 3/4 3
Weld Neck H
K Bolt Circle
Nº and Size of Holes
Nom. Pipe Size
2 1/16 2 1/4 2 7/16 2 5/8 2 3/4 2 7/8 3 1/8 3 1/4 3 3/8 4 4 1/2 4 5/8 5 1/4 6 6 1/8 6 1/2 7
2 5/8 3 1/4 3 1/2 3 7/8 4 1/2 5 5 7/8 6 5/8 7 1/4 8 1/2 10 1/2 11 1/2 13 3/4 17 19 1/4 20 3/4 23 3/4
4 5/8 4 3/4 4 3/4 4 3/4 4 7/8 8 3/4 8 7/8 8 7/8 81 81 8 1/8 12 1 1/8 12 1 1/4 16 1 3/8 20 1 3/8 20 1 1/2 20 1 5/8
1/2 3/4
1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12
A
T
X
R
L
H
Number of Bolts
Dia. of Bolts Holes
4 3/4 5 1/8 5 7/8 6 1/4 7 8 1/2 9 5/8 9 1/2 11 1/2 13 3/4 15 18 1/2 21 1/2 24
7/8
1 1/2 1 3/4 2 1/16 2 1/2 2 3/4 4 1/8 4 7/8 5 6 1/4 7 1/2 9 1/4 11 3/4 14 1/2 16 1/2
1 3/8 1 1/8 2 2 1/2 2 7/8 3 5/8 4 1/8 5 6 3/16 7 5/16 8 1/2 10 5/8 12 3/4 15
1 1/4 1 3/8 1 5/8 1 5/8 1 3/4 2 1/4 2 1/2 2 1/8 2 3/4 3 1/8 3 3/8 4 4 1/4 4 5/8
2 3/8 2 3/4 2 7/8 2 7/8 3 1/4 4 4 1/8 4 4 1/2 5 5 1/2 6 3/8 7 1/4 7 7/8
4 4 4 4 4 8 8 8 8 8 12 12 16 20
7/8
1 1 1/8 1 1/8 1 1/4 1 1/2 1 5/8 1 1/2 1 3/4 2 2 3/16 2 1/2 2 3/4 3 1/8
Bridas clase 1500
1/2 3/4
1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12
A
T
X
R
L
H
Number of Bolts
4 3/4 5 1/8 5 7/8 6 1/4 7 8 1/2 9 5/8 10 1/2 12 1/4 14 3/4 15 1/2 19 23 26 1/2
7/8
1 1/2 1 3/4 2 1/16 2 1/2 2 3/4 4 1/8 4 7/8 5 1/4 6 3/8 7 3/4 9 11 1/2 14 1/2 17 3/4
1 3/8 1 11/16 2 2 1/2 2 7/8 3 5/8 4 1/8 5 6 3/16 7 5/16 8 1/2 10 5/8 12 3/4 15
1 1/4 1 3/8 1 5/8 1 5/8 1 3/4 2 1/4 2 1/2 2 7/8 3 9/16 4 1/8 4 11/16 5 5/8 6 1/4 7 1/8
2 3/8 2 3/4 2 7/8 2 7/8 3 1/4 4 4 1/8 4 5/8 4 7/8 6 1/8 6 3/4 8 3/8 10 11 1/8
4 4 4 4 4 8 8 8 8 8 12 12 12 16
1 1 1/8 1 1/8 1 1/4 1 1/2 1 5/8 1 7/8 2 1/8 2 7/8 3 1/4 3 5/8 4 1/4 4 7/8
1 1 1 1/8 1 1 1/8 1 1 1/4 1 3/8 1 1/4 1 1/2 1 1/2 1 1/2
Bridas clase 2500 Perforaciones / Holes
Nom. Pipe Size
7/8
Perforaciones / Holes
Dia. of Bolts Holes
Nom. Pipe Size
7/8
1/2
7/8
3/4
1 1 1 1/8 1 1 1/8 1 1/4 1 3/8 1 5/8 1 1/2 1 3/4 2 2 1/8
1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12
A
T
X
R
L
H
Number of Bolts
Dia. of Bolts Holes
5 1/4 5 1/2 6 1/4 7 1/4 8 9 1/4 10 1/2 12 14 16 1/2 19 21 3/4 26 1/2 30
1 3/16 1 1/4 1 3/8 1 1/2 1 3/4 2 2 1/4 2 5/8 3 3 5/8 4 1/4 5 6 1/2 7 1/4
1 11/16 2 2 1/4 2 7/8 3 1/8 3 3/4 4 1/2 5 1/4 6 1/2 8 9 1/4 12 14 3/4 17 3/8
1 3/8 1 11/16 2 2 1/2 2 7/8 3 5/8 4 1/8 5 6 3/16 7 5/16 8 1/2 10 5/8 12 3/4 15
1 9/16 1 11/16 1 7/8 2 1/16 2 3/8 2 3/4 3 1/8 3 5/8 4 1/4 5 1/8 6 7 9 10
2 7/8 3 1/8 3 1/2 3 3/4 4 3/8 5 5 5/8 6 5/8 7 1/2 9 10 3/4 12 1/2 16 1/2 18 1/4
4 4 4 4 4 8 8 8 8 8 8 12 12 12
7/8 7/8
1 1 1/8 1 1/4 1 1/8 1 1/4 1 3/8 1 5/8 1 7/8 2 1/8 2 1/8 2 5/8 2 7/8
11
12
1000
950
900
850
800
750
700
650
600
500
400
300
200
-20 a 100
Class Temp. F° 300
740 675 655 635 600 550 535 535 505 410 270 170 105 50
150
285 260 230 200 170 140 125 110 95 80 65 50 35 20
70
140
230
355
550
670
710
715
730
800
845
875
900
990
400
PRESIONES DE SERVICIO POR CLASES, PSI
105
205
345
535
825
1010
1065
1075
1095
1200
1270
1315
1350
1480
600
155
310
515
805
1235
1510
1600
1610
1640
1795
1900
1970
2050
2220
900
BRIDAS Y CONEXIONES FORJADAS FLANGES AND FORGING FITTINGS
260
515
860
1340
2060
2520
2665
2685
2735
2995
3170
3280
3375
3705
1050
430
860
1430
2230
3430
4200
4440
4475
4560
4990
5280
5470
5625
6170
2500
13
F304
F5
F70
F65
F60
F56
F52
F50
205 170 205 250
290 315 330 345 360 385 415 450 485
485
515
415-585
485-655
415
415
425
440
455
470
515
530
565 20
20
20
20
20
20
20
20
20
22
25
30
30
30
30
20
20
20
22
ALARGAMIENTO %
30
38
50
50
50
50
30
30
35
30
ESTRICCION %
SOLICITAR INFORMACION TECNICA
170
310
515
515
275
205
275
485
485
250
485
LIMITE DE ELASTICO (1)
485
(1)
ENSAYO DE TRACCION
PROPIEDADES FISICAS
20
20
20
20
20
20
20
20
20
20 (-46°C)
18 (-29°C)
CHARPY JOULE (min) C
max. 0,30
max. 0,30
max. 0,30
max. 0,30
max. 0,30
max. 0,30
max. 0,30
max. 0,30
0,13-0,37
0,13-0,37
0,13-0,37
0,13-0,37
0,13-0,37
0,13-0,37
0,13-0,37
0,13-0,37.
0,13-0,37
0,15-0,30
max. 197 max. 0,30
max. 0,30
0,15-0,30
max. 1,00
max. 1,00
max. 197 max. 0,30
max. 0,30
max. 0,08
max. 1,00 max. 1,00
max. 0,08
max. 050
0,50-1,00
max. 050
0,10 - 0,35
Si
max. 0,30
156-217 0,05-0,15
143-207 0,10-0,20
143-217
max. 015
137-187 max. 0,35
DUREZA HB
max. 1,50
max. 1,50
max. 1,50
max. 1,50
max. 1,50
max. 1,50
max. 1,50
max. 1,50
max. 1,50
max. 1,35
max. 1,35
max. 2,00
max. 2,00
max. 2,00
max. 2,00
0,30-0,60
0,30-0,80
0,30-0,60
0,60-1,05
Mn
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.035
0.035
0.045
0.045
0.045
0.045
0.04
0.04
0.03
0.035
P (max)
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.04
0.04
0.03
0.03
0.03
0.03
0.04
0.04
0.03
0.04
S (max)
max. 0,50
max. 0,40
Ni
0,87-11,30
0,44-0,65
0,44-0,65
max. 0,12
Mo
max. 0,30
max. 0,30
max. 0,40
max. 0,40
16,00-18,00 10,00-15,00
max. 0,12
max. 0,12
16,00-18,00 10,00-14,00 2,00-3,00
18,00-20,00 8,00-13,00
18,00-20,00 8,00-11,00
2,00-2,50
1,00-1,50
4,00-6,00
max. 0,30
Cr
COMPOSICION QUIMICA
ESPECIFICACIONES DE MATERIALES MATERIAL SPECIFICATIONS
Tipo de materiales para uso standard en la fabricación de bridas y accesorios. (1) MPol mínimo El valor del ensayo de charpy es el promedio de 3 especímenes ensayados.
A-707
A-694
F48
F46
F42
LF2
LF1
F316L
F316
F304L
F11
A-182
A-350
RESIS-
TENCIA GRADO TRACCION
F22
A-105
ASTM
FERRITICOS
AUSTENITICOS
0,05
0,05
0,05
V (max)
0,40
0,40
0,40
Cu (max)
0,02
0,02
0,02
Nb (max)
CONEXIONES DE ACERO FORJADO HIGH PRESSURES FITTINGS 14
FORGED HIGH PRESSURE PIPE FITTINGS THREADED / SOCKET WELD CLASE 3000-6000
ELBOW 90ยบ
COUPLING
HEX NIPPLE
ELBOW 45ยบ
HALF COUPLING
HEX HEAD PLUG
TEE
REDUCING COUPLING
UNION
CAP
OUTLET
HEX HEAD BUSHING
SQUARE HEAD PLUG
ROUND HEAD PLUG
BULL PLUG
BOSS
SWAGE NIPPLE
SOCKOLET
WELDOLET
INSERT
15
FORGED FITTINGS CONEXIONES DE ACERO FORJADO Y ALEADOS ASTM A-105 / A-350 / A-694 / ANSI B 16.5
BD
I ELLBOWS THREADED
H
Socket weld
B
II TEES THREADED
H
Socket weld
D B B
III COUPLING THREADED
H
Socket weld
B
Ø NOM.
1/2 3/4
1 1 1/4 1 1/2 2 2 1/2
Ø INTERIOR S.W.
Socket weld
B
Clase 3000 ELLBOW & TEE Ø EXTERIOR -B-
L
D
D
I+II
IV UNION THREADED
H
Weight Lbs ELL
Clase 6000 ELLBOW & TEE
Weight Lbs TEES
THREA
S.W.
-D-
-H-
THREA
S.W.
THREA
S.W.
1.50 1.81 2.19 2.44 2.97 3.31 4.31
1.31 1.50 1.81 2.19 2.44 2.97 3.62
0.850 1.065 1.330 1.675 1.915 2.406 2.906
0.62 0.81 1.05 1.38 1.62 2.06 2.50
1.00 1.40 2.00 2.75 5.50 6.00 14.00
0.50 0.40 1.00 1.50 2.00 3.40 6.30
1.2 1.9 3.0 3.8 7.0 7.6 18.0
0.65 0.90 1.40 2.00 2.80 4.00 8.00
Ø NOM.
1/2 3/4
1 1 1/4 1 1/2 2
Ø EXTERIOR -B-
Ø INTERIOR S.W.(*)
Weight Lbs (2)
ELL SCREW
TEES S.W.
ELL
-D-
-H-
SCREW
S.W.
SCREW
S.W.
1.81 2.19 2.44 2.97 3.31 4.31
1.50 1.81 2.19 2.44 2.97 3.31
0.85 1.06 1.33 1.67 1.91 2.40
0.47 0.62 0.81 1.16 1.34 1.69
1.55 2.60 3.63 6.45 8.38 17.5
0.89 1.40 2.23 2.90 5.86 10.5
2.18 3.49 4.89 8.30 10.50 21.60
1.17 1.89 3.13 4.00 7.68 14.00
TEES
(2) Weight: Pounds/Lbs (*) Dimensions: inches
III Ø NOM.
1/2 3/4
1 1 1/4 1 1/2 2
Clase 3000 COUPLINGS Ø EXTERIOR -B-
Ø INTERIOR S.W.
Clase 6000 COUPLINGS Weight Lbs COUPLING
THREA
S.W.
-D-
-H-
THREA
S.W.
1.12 1.38 1.75 2.25 2.50 3.00
1.25 1.50 1.75 2.25 2.50 3.00
0.855 1.065 1.330 1.675 1.915 2.406
0.62 0.81 1.06 1.38 1.62 2.06
0.30 0.40 0.85 1.50 2.10 2.90
0.27 0.40 0.56 1.01 1.23 1.93
Ø NOM.
1/2 3/4
1 1 1/4 1 1/2 2 2 1/2 3
Ø EXTERIOR (*) -B-
Ø INTERIOR (*) S.W.
Weight Lbs (2)
SCREW = S.W.
-D-
-H-
SCREW
S.W.
1.50 1.75 2.25 2.50 3.00 3.62 4.25 5.00
0.85 1.065 1.33 1.67 1.91 2.40 2.90 3.53
0.47 0.62 0.81 1.16 1.34 1.69 2.12 2.62
0.69 0.92 1.88 2.24 3.95 6.00 8.58 13.00
0.49 0.70 1.39 1.58 2.55 4.50 5.90 8.50
(2) Weight: Pounds/Lbs Dimensions: inches Metales Andinos can manufacture: half & reducing couplings. Reducer incerts(*)
IV Ø NOM.
1/2 3/4
1 1 1/4 1 1/2 2
Clase 3000 UNIONS Ø EXTERIOR -B-
Ø INTERIOR S.W.
Clase 6000 UNIONS Weight Lbs UNION
THREA
S.W.
-D-
-H-
THREA
S.W.
1.91 2.30 2.50 2.81 3.00 3.45
1.91 2.41 2.75 3.25 3.62 4.28
0.86 1.07 1.33 1.68 1.92 2.41
0.68 0.85 1.10 1.40 1.63 2.06
0.80 1.40 1.80 2.30 3.40 5.00
0.80 1.40 1.80 2.30 3.40 5.00
Ø NOM.
1/2 3/4
1 1 1/4 1 1/2 2
Ø EXTERIOR (*) -B-
Weight Lbs UNION
SCREW = S.W.
-D-
-H-
SCREW
S.W.
1.50 1.75 2.25 2.50 3.00 3.62
0.86 1.07 1.33 1.67 1.91 2.40
0.45 0.62 0.81 1.16 1.34 1.69
1.27 1.63 2.54 3.30 4.73 7.59
1.25 1.57 2.49 3.28 5.21 8.81
(2) Weight: Pounds/Lbs Dimensions: inches
16
Ø INTERIOR (*) S.W.
Lenghts -L-
2.41 2.47 2.81 3.06 3.38 4.03
CROSS REFERENCE OF ASTM MATERIAL SPECIFICATIONS COVERING CAST AND FORGED VALVES, FITTINGS, FLANGES AND UNIONS
Material
Butt Weld Fittings Conexiones Tubulares
Pipe Tubo
Forgings Forjado
WPB WPC
A106Gr B./A 53 GrB. A106 Gr. C
A105
WP
A106 Gr. B
A234-WP11 A234-WP22 A234-WP5 A234-WP9
A335 Gr. P11 A335 Gr. P22 A335 Gr. P5 A335 Gr. P9
A182 Gr. F11 A182-Gr. F22 A182-Gr. F5 A182-Gr. F9
Type 304 Stainless Steel - Standard - Low Carbon - High Temperature Service
A403-WP304 A403-WP304L A403-WP304H
A-312 GR.TP: 304/304H/304L 316/316H/316L
A182 Gr. F304L Gr. F304H
Type 310 Stainless Steel Type 316 Stainless Steel - Standard - Low Carbon - High Temperature Service
A403-WP310
A351-CK20
A182:
A403-WP316 A403-WP316L A403-WP316H
A312 Gr. Tp316 A312 Gr. Tp316L A312 Gr. Tp316H
Gr. F316 Gr. F316L Gr. F316H
ASTM A-234 Carbon Steel GR. B Carbon Steel GR. C 1 1/4 % chrom-molyb High Temperature Service
1-1/4 Cr-1/2 Mo Alloy Steel 2-1/4 Cr-1/2 Mo-Vd Alloy Steel 5 Cr-1/2 Mo Alloy Steel 9 Cr-1 Mo Alloy Steel
Type 317 Stainless Steel Type 321 Stainless Steel - Standard - High Temperature Service
ASTM A - 403 Standard Low Carbon
A403-WP317 A403-WP321 A403-WP321H
A182-F321 A182-F321H
WP304 / 304H / 304L
A-312 GR.TP:
A182 GR:
WP304L
304/304H/304L 316/316H/316L
F304/304H/304L F316/316H/316L
WPL2 a L6
A 333 Gr. 6
ASTM A- 350 Gr. LF2 a LF6
WPHY42 WPHY52 WPHY60 WPHY65 WPHY70
API5LX Gr. 42 API5LX Gr. 52 API5LX Gr. 60 API5LX Gr. 65 API5LX Gr. 70
A694 Gr.F42 A694 Gr.F52 A694 Gr.F60 A694 Gr.F65 A694 Gr.F70
ASTM A - 420 Carbon Steel Low temperature
ASTM A - 860 High Test Steel
17
FABRICACIONES ESPECIALES 18
CASQUETE SEMIELÍPTICO /ASME B 16.9 SEMIELIPTICAL CAP / ASME B 16.9
Ø DE 2’’ HASTA 36’’
FIGURAS 8 SPECTACLES
DIMENSIONES: 2’’ - 24’’ SERIES: 150 - 2500 MATERIAL: ACERO Y ALEADOS.
NOTA: DESARROLLAMOS SOLUCIONES DE INGENIERÍA DE ACUERDO A EXIGENCIAS DEL CLIENTE.
19
COLUMNAS Y COPLAS PARA POZOS SWAGED NIPPLES MSS-SP-95
PBE
PBE: PLAIN BOTH ENDS
TBE
TBE: THREAD BOTH ENDS
BBE
PBE: PLAIN BOTH ENDS
20
ACCESORIOS DE DERIVACIÓN FORGED OUTLET FITTINGS 21
FORGED OUTLET FITTINGS THREADOLETS
SERIES 3000 - 6000.
REDUCING SIZES MSS-SP-97
SOCKOLETS SERIES 3000 - 6000. REDUCING SIZES MSS-SP-97
WELDOLETS STD, SCH80, SCH 120, SCH 160 REDUCING SIZES MSS-SP-97
WELDOLETS: STD, SCH80, SCH 160. SOCKOLETS: 3,000 - 6,000 THREADOLETS: 3,000 - 6,000
MATERIAL: ASTM A-105, A-350, A-694, A-707 DIMENSIONES: DIÁMETROS DE 1/2” HASTA 36’’
22
DETALLE M BISEL DE SOLDADURA ANSI B16.5
ESPECIFICACIONES TÉCNICAS TABLA DE PESOS Y MEDIDAS
CONEXIONES TUBULARES BUTT-WELDING FITTINGS 23
CONEXIONES DE ACERO PARA SOLDAR BUTT-WELDING FITTINGS ASTM A-234 BFW (**) / ASTM A860 WPHY 42, 52, 60, 65, 70
CODOS RADIO LARGO
CAPS
STUB ENDS
TABLA DE DIMENSIONES Ø NOM.
Pipe O.D
1/2
840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 5.563 6.625 8.625 10.750 12.750 14.000 16.000 18.000
3/4
1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8 10 12 14 16 18
Sch 20
Sch 30
Std
... ... ... ... ... ... ... ... ... ... ... 250 250 250 312 312 312
... ... ... ... ... ... ... ... ... ... ... 277 307 330 375 375 438
109 113 133 140 145 154 203 216 237 258 280 322 365 375 375 375 375
X-Stg
109 113 133 140 145 154 203 216 237 258 280 322 365 406 438 500 562
147 154 179 191 200 218 276 300 337 375 432 500 500 500 500 500 500
Sch 80
Sch 120
Sch 160
XX-Stg
147 154 179 191 200 218 276 300 337 375 432 500 593 687 750 843 937
... ... ... ... ... ... ... ... 438 500 562 718 843 1.000 1.093 1.218 1.375
187 218 250 250 281 343 375 438 531 625 718 906 1.125 1.312 1.406 1.593 1.781
294 308 358 382 400 436 552 600 674 750 864 875 ... ... ... ... ...
A
1 1/2 1 1/8 1 1/2 1 7/8 2 1/4 3 3 3/4 4 1/2 6 7 1/2 9 12 15 18 21 24 27
B
5/8 9/16 7/8
1 1 1/8 1 3/8 1 3/4 2 2 1/2 3 1/8 3 3/4 5 6 1/4 7 1/2 8 3/4 10 11 1/4
NOM. PIPE SIZE
A
L
NOM. PIPE SIZE
A
L
NOM. PIPE SIZE
A
L
1 1 1/4 1 1/2 2
1 1/2 1 1/8 2 1/4 2 1/2
2 2 2 1/2 3
2 1/2 3 4 5
3 3 3/8 4 1/8 4 7/8
3 1/2 3. 1/2 4 5
6 8 10 12
5 5/8 7 8 1/2 10
5 1/2 6 7 8
TEES
24
Sch 40
C
1 7/8 1 11/16 2 3/16 2 3/4 3 1/4 4 3/16 5 3/16 6 1/4 8 1/4 10 5/16 12 5/16 16 5/16 20 3/8 24 3/8 28 32 36
L
D
E
ASA
Short
... ... 4 4 4 6 6 6 6 8 8 8 10 10 12 12 12
... 2 2 2 2 2 1/2 2 1/2 2 1/2 3 3 3 1/2 4 5 6 ... ... ...
... ... 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 2 2 1/2 3 3 1/2 4 5 6 6 1/2 7 8
... ... 2 2 1/2 2 7/8 3 5/8 4 1/8 5 6 3/16 7 5/16 8 1/2 10 5/8 12 3/4 15 16 1/4 18 1/2 21
NOM. PIPE SIZE
A
L
14 16 18
11 16 18
13 14 15
REDUC. CONCÉNTRICAS Y EXCÉNTRICAS
TUBOS DE ACERO STEEL PIPE
MATERIAL: A53 Gr.B API 5L Gr. X42 - X70 A304, A366
25
26 0.154 3.912
5.48
95.16 0.594 15.088 109.73 0.500 0.500 12.700 124.16 0.656 16.662 127.58 0.500 0.562 14.275 157.01 0.750 19.050 161.25 0.500
81.86
7.925 7.925
14’’ 14000 0.250 6.350 55.065 0.312 16’’ 16000 0.250 6.350 63.075 0.312 0.375 9.525
65.66 81.86 93.87
8.382 0.250 9.525 0.250 9.525
50.07 68.42 78.41
0.688 17.475 344.88 0.688 17.475 367.16 0.750 19.050 423.53
177.98 189.99 202.01 214.02
32’’ 32000 0.312 7.925 158.385 0.500 12.700 252.32 0.312 15.875 314.15 0.375 9.525 34’’ 34000 0.312 7.925 168.375 0.500 12.700 268.34 0.312 15.875 334.17 0.375 9.525
36’’ 36000 0.312 7.925 178.380 0.500 12.700 284.36 0.312 15.875 354.20 0.375 9.525
0.500
0.500
0.500
0.500
0.500
0.500
0.688 17.475 256.94 0.969 24.613 296.12 0.500 357.53 0.500 0.375 9.525
153.95
141.93 165.96
0.375 9.525
9.525 141.93 0.250 14.275 211.02
129.92
0.562 14.275
0.500
0.500
0.432
0.375
0.337
0.318
0.300
0.594 15.088 184.67 0.812 20.625 207.26 0.500 0.875 22.225 249.60 0.500
0.375 9.525
0.375 9.525
9.525 129.92 0.250 12.700 172.22
117.90
28’’ 28000 0.312 7.925 138.615 0.500 12.700 220.28 0.312 15.875 274.10 30’’ 30000 0.312 7.925 148.395 0.500 12.700 236.30 0.312 15.875 294.12
0.375 9.525
117.90 0.250 12.700 156.20
9.525
105.89
80.28
60.72
0.375 9.525
0.375 9.525
0.250 11.125 123.23
88.41
7.925
0.375 9.525
0.375 9.525
0.365 9.271
51.36
7.798
42.06
42.83
26’’ 26000 0.312 7.925 128.400 0.500 12.700 204.26 0.312
22’’ 22000 0.250 6.350 87.105 0.375 24’’ 24000 0.250 6.350 95.115 0.375
18’’ 18000 0.250 6.350 71.085 0.375 20’’ 20000 0.250 6.350 79.095 0.375
0.406 10.312
74.34
6.350
0.250
10’’ 10750 12’’ 12750
0.322 8.173
37.05
7.036
0.438 11.125
0.365 9.271
60.72
6.350
0.250
8625
8’’
93.87
0.322 8.179
42.83
0.250
6625
6’’
28.46
21.93
16.19
82.11
0.280 7.112
28.46
0.280
5563
5’’
53.46
0.258 6.553
21.93
0.258 6.553
11.37 13.67
0.500 12.700
0.237 6.020
16.19
0.237 6.020
4500
4’’
0.406 10.312
0.226 5.740
0.226 5.740
4000
3’’
7.112
0.216 5.486
11.37 13.67
0.276
0.216 5.486
8.69
0.203 5.156
8.69
0.218
0.200
0.203 5.156
5.48
4.08
0.1941
0.179
0.154
0.147
2 1/2’ 2875 3 1/2’ 3500
33.54
0.145 3.683
4.08
0.145 3.683
3.41
2.52
1.70
1.28
M.M.
KG/MT. PULG
98.13
82.11
65.09
42.86
31.17
22.47
18.75
15.38
11.49
7.53
5.45
4.50
3.26
2.21
1.64
KG/MT.
12.700 284.34
12.700 268.34
12.700 252.32
12.700 236.30
12.700 220.28
12.700 204.26
12.700 188.24
12.700 172.22
12.700 156.20
12.700 140.18
12.700 124.16
12.700 108.14
12.700
12.700
12.700
10.973
9.525
8.560
8.077
7.620
7.010
5.537
5.080
4.851
4.547
3.912
3.734
M.M.
WALL
EXTRA STRONG
0.154 3.912
6.350
0.140 3.556
3.41
0.140 3.556
2.870
KG/MT. PULG
WALL
SCH. 60
2375
2’’
1315
1 1/4’’ 1660 1 1/2’’ 1900
0.133 3.378
2.52
0.113
0.109 2.769 0.113 2.870
M.M.
0.109 2.769
PULG
WALL
1.70
M.M.
KG/MT.
SCH. 40
1.28
PULG
0.133 3.378
WALL
1050
M.M.
M.M.
1’’
M.M.
KG/MT. PULG
0.840
PULG
KG/MT. PULG
3/4
KG/MT.
STANDARD
1/2
WALL
SCH. 30
O.D.
WALL
SCH. 20
NOM SIZE.
WALL
SCH. 10
TABLA DE DIMENSIONES & PESOS
27
For welding. Design for conduction & structural service
ASTM A-252
ASTM A-53
0.30 0.26 0.23
X-60 X-70
0.29
X-42
X.56
0.27
B
0.30
0.21
A
X-46
0.30
0.25
C
B
A
3
2
1
GRADE
1.60
1.35
1.35
1.35
1.25
1.15
0.90
1.20
0.95
MN
CB
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.06
0.06
-
0.005
-
-
-
-
-
-
-
-
0.02
-
-
-
-
-
-
-
V
Max. 05% Phosfore all grades
S
% MIN
CHEMICAL COMPOSITION
P
% MAX
Metales Andinos of Texas can provide further information by requered.
API 5L
PIPES FOR PILLING FOR STRUCTURAL SERVICE
SPECIFICATIONS
ERW or Seamless pipe for oil, water and gases. It high control labels, makes eather pipes and excelent solution for critical aplications.
USE REFERENCE
-
0.03
-
-
-
-
-
-
-
TI
70 000
60 000
52 000
46 000
82 000
75 000
66 000
63 000
60 000
60 000
35 000 42 000
48 000
60 000
48 000
66 000
60 000
50 000
TENSILE STRENGTH Min. PSI
30 000
35 000
30 000
45 000
35 000
30 000
YIELD STRENGTH Min. PSI
YES
YES
NO
HYDROSTATIC TEST
MECHANICAL PROPERTIES
ESPECIFICACIONES MÁS COMUNES PARA TUBERÍA DE ACERO TECHNICAL SPECIFICATIONS FOR CARBON STEEL PIPE
SPOOLS PARA ALTA PRESIÓN CONSTRUCCIONES INDUSTRIALES 28
SPOOLS
BAJO PROCEDIMIENTOS ASME CERTIFICACIONES DE: Soldadura (WPS), Pruebas Radiográficas e Hidráulicas (NDT) Composición Química y Pruebas Mecánicas PRESENTES EN: Petroquímicas Refinerías Concentradoras Relaveras Mineroductos
29
CONSTRUCCIONES INDUSTRIALES ESPECIALES
TRAMPAS SCRAPER
MANIFOLDS
30
SEPARADORES
CURVAS / BENDS 3D & 5D DESDE 2’’ HASTA 24’’ NORMA ASTMA234 WPB, A860 WPHY42, WPHY52, WPHY60, WPHY65, WPHY70, WPHY80.
CURVAS BENDS 3D & 5D 31
CURVAS / BENDS 3D & 5D GROOVED - ENDS & WELD BEVELS
60° ELBOW
LONG RADIUS
45° ELBOW
R= 3D 5D 3D 5D
3D 5D 30° ELBOW
22° ELBOW
11° ELBOW
3D 5D
3D 5D
3D 5D
3D Long Radius Elbows NOM. SIZE
90° ELBOW
60° ELBOW
45° ELBOW
30° ELBOW
11° ELBOW
(INCHES)
Wgt. Ea (Lbs)
Wgt. Ea (Lbs)
Wgt. Ea (Lbs)
Wgt. Ea (Lbs)
Wgt. Ea (Lbs)
Wgt. Ea (Lbs)
Wgt. Ea (Lbs)
Wgt. Ea (Lbs)
Wgt. Ea (Lbs)
Wgt. Ea (Lbs)
Wgt. Ea (Lbs)
Wgt. Ea (Lbs)
2 2 3 4 5 6 8
5.3 9.5 14.0 24.1 40.9 63.7 127.8
2.41 4.32 6.36 10.95 18.59 28.95 58.09
4.3 7.7 11.0 18.5 31.3 48.8 97.9
1.95 3.50 5.00 8.41 14.23 22.18 44.50
3.9 6.7 9.5 15.7 26.5 41.3 85.9
1.77 3.05 4.32 7.14 12.05 18.80 37.68
3.4 5.8 7.3 12.8 21.8 33.9 68.0
1.55 2.50 3.32 5.82 9.91 15.41 30.91
3.2 5.3 7.3 11.4 19.4 30.1 60.5
1.45 2.41 3.32 5.18 8.82 13.68 27.50
2.8 4.6 6.2 9.3 15.8 24.6 49.3
1.27 2.09 2.82 4.23 7.18 11.18 22.41
NOTA: SUMINISTRAMOS CURVAS DE RADIO LARGO HASTA 48’’ DE DIAMETRO
32
22° ELBOW
CLIENTES
INDUSTRIAL: ACEROS AREQUIPA ALICORP GRUPO RODRÍGUEZ - BANDA - LECHE GLORIA - AGRO INDUSTRIAL CASAGRANDE - AGRO INDUSTRIAL CARTAVIO AGRO INDUSTRIAL LAREDO S.A. AGRO INDUSTRIAL PARAMONGA S.A. EMP. AZUCARERA TUMAN AGRO INDUSTRIAL EL PEDREGAL S.A. FIMA S.A. FIANZA FACTORÍA METÁLICA HAUG S.A. EMP. AGRARIA AZUCARERA ANDAHUASI REFINERÍAS: - QUÍMICA DEL PACIFICO (QUIMPAC) - SOUTHERN PERÚ COPPER CORP. - DOE RUN - CAJAMARQUILLA REF. ZINC - FUNSUR (GRP. BRECIA) MINERA MINSUR MINERA YANACOCHA MINERA ANTAMINA MINERA AURÍFERA RETAMA MINERA AURÍFERA HORIZONTE MINERA CORONA GLENCORE MINE GROUP MAURICIO HOTCHILD MINE GROUP MINERA CERRO VERDE MINERA PIERINA (BARRICK) MINERA ALTO CHICAMA (BARRICK) MINERA BUENA VENTURA MINERA MILPO MINERA NOR PERÚ PANAMERICAN SILVER VOLCAN MINE S.A. M. SAN IGNACIO MOROCOCHA XTRATA GROUP GOLD FIELD
OIL & REFINARIES : PLUS PETROL PETROBRAS PETRO TECH (EX BELCO) PETRO PERÚ: - PIURA, TALARA, CONCHAN, IQUITOS AGUAYTIA ENERGY TECHINT PERÚ SUEZ ENERGY/TRACTEVEL REPSOL TGP / COGA PERENCO PERÚ LIMITED
FISH MILL PLANTS : CORP. EXALMAR PESQUERA DIAMANTE TECNOLÓGICA DE ALIMENTOS: (GRUPO BRESCIA) PESQUERA HYDUK CORP. AUSTRAL GROUP
FÁBRICAS DE CEMENTO : CEMENTOS LIMA CEMENTOS NORTE PACASMAYO CEMENTOS ANDINOS CEMENTO YURA
CONTRACTORS / PROJECTS : GRAÑA Y MONTERO SKANSKA DEL PERÚ COSAPI SSK - SANDWELL FLUOR DANIEL BECHTEL ABENGOA PERÚ SIMA-CALLAO / CHIMBOTE NORBERTO ODEBRECHT SIEMENS WOOD GROUP PERÚ SERPETBOL PERÚ J.J.C. FLUOR
33
Av. Los Faisanes # 133 - La CampiĂąa - Chorrillos. T. [511] 467-4909 Nextel: [511] 99 811*6675 E-mail: aclientes@metalesandinos.com.pe
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