https://issuu.com/home/docs/pvzudjkiy8u

Agal Textiles

THE 4-POINT FABRIC INSPECTION SYSTEM Ensuring Quality in Textile Manufacturing

PRESENTED BY

Subhashini M

Agal Textiles

Agenda

1

Prepare for inspection

4

Evaluation

2

Inspection procedures

5

It can’t be accepted as below situation

3

Score method

6

Bulk acceptable standard

Agal Textiles

Prepare for inspection • Supplier should provide the packing list and 100% internal inspection report.

• Selects rolls according of 10% of the order quantity at random • At least 1 roll should be selected in each shade and each lot.

Back to Agenda

Back to Agenda

Agal Textiles

Inspection procedures

• Fabric passing through the Inspection machine must be between 45-60 degree angles to inspector.

• Need to have appropriate D65 lights and counter and Backlight.

• Fabric speed on inspection machine must not be more than 15 meters per minute • Assess the color, construction, finish and visual appearance with approved standard prior to start the inspection.

• Shade continuity in a roll by checking shade variation between center and selvage and the beginning ,middle and end of each roll must be evaluated and documented.

Back to Agenda

Agal Textiles

Inspection procedures • fabric must be weighed against standard approved weight to verify the quantiry • All 4-point defects must be flagged at one side selvage.

• The length of each roll inspected must be compared with ticketed tag . Any deviation must be documented and reported to supplier.

• If printed or yarn dyed fabrics are being inspected the repeat measurement must be done from beginning /middle/end of inspected rolls.

Back to Agenda

Agal Textiles

Score method The score is conducted based on 4-point system in bulk.

Size of Defect

Penalty

3 inches or less

1 point

0ver 3 but not over 6 inches

2 point

0ver 6 but not over 9 inches

3 point

Over 9 inches

4 point

Back to Agenda

Agal Textiles

Evaluation • A grade ( acceptable): Not over 24 points per 100 sq.yards for single roll

• B grade ( degrade): Over 24 points per 100 sq.yards for single roll.

• The whole bulk : It can’t be over 20 points per 100 sq. yards

Back to Agenda

Agal Textiles

It can’t be accepted as below situation • Any continuous 4 points defects over 3 meters can’t be accept.

• It can't accept having defects in full width within 3 meters of beginning and ending.

• It can’t over 1 joint in 1 single roll .

• It can’t over 1 joint in 1 single roll .

• The length of single roll over 2% shortage compared with ticket ,the whole length of inspected over 1% shortage .

• The skew over 3% of the fabric width. The skew of y/d or printing fabric which need position and cutting over 2% of the fabric width.

Agal Textiles

Back to Agenda

Bulk acceptable standard • The fabric mill’s 100% inspection report must pass.

• If 10% inspection passes, fabric can be released to the garment supplier.

• If 10% inspection fails , the fabric team will inspect an additional 10%, Fabrics will be released after fabric passes the additional inspection.

• If the 20% inspected fabric is rejected, mill has to reproduce the entire shipment with the

authorization and supervision from the WD corporate and RHQ fabric team. Once completed, the 4 points system repeated.

• If the fabric inspection (10%) fails again after the fabric has been replaced, the fabric is rejected.

• 10% random inspection report from garment should pass.

Agal Textiles

For inquiries, contact us.

Agal textiles 165/6, S.F.No.792/3B, T.K Sellappan Complex, M.C.Road, Raja street, Perundurai - 638 052, Erode Dist. Tamilnadu.

India EMAIL

agaltextiles@gmail.com

agaltextiles.in

SOCIAL MEDIA

CALL US

@agaltextiles

+91 95666 50070

Agal Textiles