Engineering a Better Solution
G LO B A L E N G I N E E R S 140 years ago we invented Gabions and dramatically changed civil engineering’s landscape. We are still changing it today. We work every day to find better solutions for our clients at every degree of latitude and longitude. We make innovation happen around the world, we share our knowledge capital to multiply the return on investment of clients and partners, and we offer ongoing support to establish relations built on solid trust. This is us: Maccaferri.
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LETTER FROM THE CHAIRMAN AND THE CEO
By Nurturing the World of tomorrow, harmonizing life and nature through innovative solutions, Maccaferri pursues excellence and continuous improvement. Today, as a consequence of the global growth, most of the world ecosystems are changing at an increased pace and many countries are confronted with climate change, urbanization and resource scarcity.
designed to mitigate hazards caused by natural phenomena and human actions. By defending lives and natural environment, Maccaferri is affirming its commitment to outstanding safety, quality and sustainability. We are responsible, respectful and caring not only to the environment but also very much to the people and to the world at large.
Water management, soil erosion prevention and people safety are some of the main challenges that societies and communities have to face globally. Indeed, natural and anthropogenic hazards not only adversely affect humans, additionally, impose great burdens upon nations development and taxpayers budgets. Our experience started in the 1890’s when we provided emergency repairs to the banks of Reno river in Bologna damaged by a tremendous flood. Since then our capability has grown and today, we offer a broad range of solutions in hydraulic and geotechnical engineering
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Alessandro Maccaferri Chairman of the Board
Paolo Ramadori Group CEO
Founded in 1879, Maccaferri soon became a worldwide reference in the design and development of advanced solutions for erosion control and soil stabilisation. Over time, our company has evolved so that today it is a reliable partner for environmental engineering applications. We have offices in over 70 countries and more than 30 factories worldwide; you are never far from our engineering support.
Maccaferri does not merely supply products, but work in partnership with clients, offering technical expertise to deliver versatile, cost effective and environmentally sound solutions. We aim to build mutually beneficial relationships with clients through the quality of our service and solutions.
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E N D U R I N G H I S TO RY
For 140 years, we have researched, designed and developed solutions to solve technical problems within the Civil Engineering, Geotechnical and Environmental Construction Markets.
1879
1907
The origins
Beginning of expansion
On May 3, 1879 Raffaele Maccaferri established ‘Ditta Maccaferri Raffaele, Officina da Fabbro’ in Lavino (Bologna) for the production of wrought iron items.
1893
1914-1940
The gabion invention
Diversification
‘‘Ditta Maccaferri’ invented the famous ‘gabion’. The old craft trade grows into an industrial enterprise.
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The original ‘sack’ gabions were followed by the new box-shaped design, which was used in many large public work projects.
Start of the diversification process of the original enterprise into several industrial sectors: 18 new companies set up, through mergers and new acquisitions.
1956-1966
1995-2005
today
New launch and products
Evolution
New challenges
Reorganisation and re-launch of production. Creation of new products: Officine Maccaferri was the first company in Europe to introduce ‘heavy duty’ galvanising. In 1966 Florence was hit by disastrous floods. Gabions proved to be extremely efficient for the reconstruction of roads and water courses.
Start of a system of partnerships and shared know-how to offer customers a range of quality solutions that bring together environmental protection, costeffectiveness, durability and compliance to regulations. Decisive entrance of Geosynthetic materials into the portfolio of Maccaferri solutions.
Development of new value-added solutions: rockfall protection systems, applications for tunnelling and solutions in the safety and defence sectors. The growth is supported by a continuous focus on innovation, research and development.
1969-1995
2005-2015
Five continents
Expansion
Operations expanded over 5 continents. Sharp acceleration in geographical and product diversification. New market approach aimed at customer satisfaction, compliance with international standards and specifications, and the engineers’ overseeing presence at the most important sites in every part of the world which gained the company its excellent reputation.
Geographical expansion and widening of the products’ portfolio: these are the drivers to strenghten the leadership in all sectors.
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T H E M AC C A F E R R I INDUSTRIAL GROUP
We belong to a bigger family. Officine Maccaferri is at the heart of the Maccaferri Industrial Group, an industrial corporation operating worldwide to offer products, technologies and services both to companies in industrial sectors and to end customers. The Maccaferri Industrial Group is headed by the family holding company S.E.C.I S.p.A., a company that since 1949 operates in various business areas through its seven divisions: Officine Maccaferri (environmental engineering), Manifatture Sigaro Toscano (tobacco), Sadam (food and agro-industry), Samp (mechanical engineering), Seci Real Estate (real estate and construction), Seci Energia (energy) and JCube (innovation hub). The Group, chaired by Gaetano Maccaferri, is present in the world with 55 factories, 5.000 employees and a turnover of 1,039 million euro in 2017.
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WHO WE ARE
VALUES
Our values are the foundations of Maccaferri which have defined our success for nearly 140 years. People Entrepreneurship Open mindedness Passion Knowledge
VISION
Trusted global partner, nurturing the world of tomorrow, harmonizing life and nature through innovative solutions. Nurturing for Maccaferri means to care, to protect, to be responsible for. Our vision is not just about ‘what’ we want to be but even more importantly it is also about ‘how’ we want to be as an organisation. Responsible, respectful, caring, and sensitive not only to the environment but also very much to our people, our stakeholders and to the world at large.
MISSION
Pursue excellence through continuous improvement while delivering to our customers engineered solutions that are innovative, advanced and environmentally friendly. We are committed to outstanding safety, quality and sustainability, to create value for all stakeholders as well as our communities.
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G LO B A L P R E S E N C E LO C A L K N O W L E D G E
On-the-ground presence in over 100 countries
Washington D.C.
3,000
employees
33
factories
70
subsidiaries
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Sao Paulo
Moscow
Bologna Changsha New Delhi
Kuala Lumpur
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FINANCIAL PERFORMANCE
We have strong, balanced and profitable business lines with clear product diversification. Our global presence and solution portfolio helps mitigate the financial risks of localised downturns.
Revenue breakdown by macro region 2017 Asia Pacific 21%
NAFTA 10%
Total revenues 2017
497 million Euro
₏497m
(Total revenues = sales + services + other revenues)
Latin America 23%
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EMEAR 46%
Revenue breakdown by type of product 2017
29%
22%
Double twist steel wire mesh
Geosynthetics
10%
Rockfall and natural hazard protection
39%
Other products and services (*)
(*) Other products and services include: tunnelling, wire, defence, services and others
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W H AT W E D O : M A R K E T S E C TO R S
Transportation Infrastructure:
Mining:
Whether a massive reinforced soil wall supporting a new airport runway or a rockfall protection barrier next to a highway, we endeavour to offer best-value and lower carbon footprint solutions.
From access and material handling infrastructure, rockfall hazard mitigation, product concentration and leachate storage, to dewatering and site remediation. Our products and solutions can help mine owners in each stage of their mine’s lifecycle.
Urban Infrastructure: Due to the presence of other infrastructure and people, the opportunities for development are reduced and more expensive. Aesthetics and performance of the intervention are as important as a solution that minimises the disruption to residents, commuters and commerce.
Coastal & River Control Works: River and stream training, bridge scour protection, reservoirs, storage lagoons and ponds, coastal works, pipeline protection.
Agribusiness: Containment and erosion prevention with a range of geomembranes and drainage geocomposites, storage and filtering solutions.
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Environmental Protection: Solutions for the containment and protection of polluted facilities or areas.
Building, Industry, Sport: Drainage, protection and waterproofing of structures and buildings, as well as horizontal sports pitch drainage, all designed to save energy and improve comfort.
Emergency & Flood: Preventing watercourses from overtopping and flooding, through good river channel design and the inclusion of hydraulic works. Supply of rapidly deployable defence barriers.
Defence & Security: Our force and infrastructure protection systems are used in both military and civilian settings to protect buildings, infrastructure or other installations at risk from attack.
Oil & Gas/Energy: From wind farms, to oil storage and pipelines, we provide numerous solutions to stabilise soft ground, support working platforms and other infrastructure demands.
Clients include: Development banks Governments - national, local, regional Developers and Private investors Designers and contractors Mining, Oil and Gas companies Architects and Landscapers
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W H AT W E D O : A P P L I C AT I O N A R E A S
We are strongly committed to solving our clients’ problems by providing better solutions through attentive listening, innovation and collaboration.
Environment, Dewatering & Landfills
Retaining Walls & Soil Reinforcement
Drainage of Structures
Hydraulic Works
Tunnelling+
Rockfall Protection & Snow Barriers
Landscape & Architecture
Erosion Control
Safety & Noise Barriers
Soil Stabilisation & Pavements
Fencing & Wire
Basal Reinforcement
Aquaculture Nets/Cages
Coastal Protection, Marine Structures & Pipeline Protection
Concrete Flooring, Precast & Other Uses+
+ In 2014, Maccaferri andDewatering Bekaert entered a global Environment, & sales and distribution joint venture: Bekaert Maccaferri Underground Solutions serves all markets except China, Hong Kong, Argentina, Brazil, Paraguay, Peru and Uruguay. In these countries the companies act independently. Landfills
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HOW WE WORK: O U R PA R T N E R S H I P
At Maccaferri we do not simply sell products: we provide better solutions - identifying, addressing and responding to the specific needs of each client. Maccaferri is a partner who works alongside customers from the start of the project, maximising value for money through technical expertise and an extensive portfolio of quality products. From designing to manufacturing and from technical on-site assistance to new market penetration, we have acquired an extensive knowledge: we have turned this knowledge into a ‘capital’ we share with our clients through our local subsidiaries. This Knowledge Capital is continuously enhanced by Maccaferri’s worldwide network of local companies, each of them mutually sharing their knowledge. Across all the world’s time zones, our engineers, designers and technicians cooperate to tap into one another’s technical expertise in order to deliver versatile, cost-effective and environmentally sound solutions.
Our experienced team of engineers are able to provide a range of tailored solutions to suit clients’ needs: from conceptual proposals to full design and supply packages. Our vertically integrated structure means that we not only design the solution, but we manufacture the materials, and can even offer construction support services. This intimacy with our manufacturing operations often enables us to customise products to minimise site material wastage and over-specification. This consolidates the supply-chain, reducing our client’s risk, cost and management-time.
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Our worldwide network grows through innovation and diversification of sectors of activity and through an increasing range of high quality and environmentally-friendly products and applications.
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I N N OVAT I O N , R E S E A R C H & D E V E LO P M E N T
We were founded on innovation and in 1893 we started a journey towards it. This is our identity: striving to be on the lookout for a better engineering solution and leveraging on the knowledge to satisfy our clients. In 2014 Maccaferri decided to create a centre of excellence entirely dedicated to research and development, concentrating in a single place the capital of knowledge and know-how; in Bolzano (northern Italy) the Maccaferri Innovation Center (M.I.C.) was born with these objectives: • Expansion and coordination of R&D activities for all Maccaferri Group’s subsidiaries • Accelerating the development of new products and materials • Centre of reference and cooperation among academic institutions, professional excellence and local communities • Focus on issues related to the environment, including watercourses and coastal works, building infrastructure, waste management etc.
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S U S TA I N A B I L I T Y
Environmental protection is an essential factor for Maccaferri. Our solutions are designed and developed with an eye on quality of life and on preserving the environment and our communities for future generations. Authorities, companies and institutions have a duty to devise and deliver solutions that do not jeopardize the longevity and security of the earth. Maccaferri is committed to make this possible and each day we strive to advocate this civil engineering concept, which, like our gabions, is rooted in a century of tradition.
We manufacture and supply high quality durable materials which: Enhance the service life of the works Reduce environmental impact Provide client reassurance As the product manufacturer as well as designer, we can combine products, creating tailor-made solutions to optimise construction time and cost. This can: Optimise the use of ‘site-won’ materials Reduce environmental impact/carbon footprint Reduce site waste through creating bespoke materials Wherever possible we try and introduce vegetation into our solutions. These ‘Green’ solutions not only improve the overall aesthetics, but also better absorb noise and reduce heat reflection - important to reduce overall energy consumption in our urban environments.
The Maccaferri Foundation established at the end of 2015, has the primary goal to contribute to the integration of people in disadvantaged conditions, especially children and young people.
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South Africa, Knysna Estuary
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N OTA B L E P R OJ E C T S 2017/2018
Versatile and cost efficient solutions Tailored to solve your problems
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Italy, Rockfall Protection
United Kingdom, Mass Gravity Retaining Wall
Indonesia, Reinforced Soil Wall
Albania, Reinforced Soil Wall
India, Reinforced Soil Wall
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China, Reinforced Soil Wall
Jordan, Asphalt Reinforcement
South Africa, Coastal Protection
USA, Crusher Wall
France, Rockfall Barrier
Brazil, Gabion Wall
Italy, Tunnelling Solutions
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Officine Maccaferri S.p.A. Via J.F. Kennedy, 10 40069 Zola Predosa (Bologna) - Italy T: + (39) 051 643 6000 E: info@hq.maccaferri.com maccaferri.com