Vehicle Assembly Test Products 2015

For more information please contact our Sales Department on: For more information please contact our Sales Department on: 44 (0) 121 250 6000 +44 (0) 121 250 6000 or visit us at www.actemium.co.uk/fas

Stratus 7 The latest generation of the renowned Stratus software suite used throughout the world to aid assembly, testing, configuration, rig control, flash programming, data capture and validation. Its brand new shop floor runtime graphical user interface with touch screen support allows Final Assembly Systems to enhance their hardware products range with ultraportable tablet based devices. A brand new dynamic web based component called Results Explorer also replaces the previous test result reporting tool which now uses MS SQL Server at the core for greater end user familiarity and reduced cost of ownership.

Key Benefits Summary Simply integrates multiple testers into a centrally controlled fully configuarble production system Totally scalable from standalone to full server based networked solutions All testers regardless of task run the same core software thus providing end user familiarity.

Runtime software support for multi-layered HD graphics, multi-national fonts (used with switchable bilingual mode) and touch-screen devices such as our and Interfaces to numerous third party systems such as build control and sales buyoff systems Can be utilised as central storage database for all shop floor data/results including from third party systems Test sequences and associated data grouped into processes for easy distrubtion of desired functionality Changes can be released to multiple testers simultaneously maximising efficiency

Tester Runtime The shop floor test runtime environment is designed to be extremely robust and self configuring. The operator display is clear and concise and operator feedback is via just 4 colour coded buttons (both physical and/or on-screen) ensuring operator familiarity no matter which tester is being used. The software is written to compliment all the hardware product range making the solution both fast and efficient.

Management Seat This provides engineers with a powerful and intuitive graphical environment for managing the whole system configuration from their own desktop / laptop computer. Engineers can develop their own test sequences and define the system layout in terms of company, plant, zone, cell, test location, tester and product.

Changes to tester functionality, data updates, trials of changes and real-time monitoring are all easily performed with diagnostic support provided via:  A remote real-time view of any number of tester operator displays  Remote control of each tester  Viewing of tester event logs, current configuration and test results queues

Reporting A powerful web based manufacturing and quality assurance reporting tool known as Results Explorer provides key parameter statistics relating to product build. Accessible from any suitably networked PC armed with just an internet browser, the following types of data can be viewed:  Details of product build, quantities and fault profiles  Reporting by model, key ID (e.g. VIN), test location, cell, zone or statistical analysis of failures by plant, process, etc.  Full data audit trail based on test results timestamped to millisecond resolution.

Workspaces enable multiple users to make test changes in a controlled manner

For more information please contact our Sales Department on: 44 (0) 121 250 6000

Vi-Pad An all-in-one 10.1” daylight-readable rugged tablet test solution capable of surviving the rigours of today’s production environment.

Key Benefits Summary Fully compatible with the latest runtime software and graphics engine.

3rd Generation Intel® Core™ i5 vPro™ Processor for high performance coupled with cool operation and extended battery life.

Technical Data Processor:

Intel® Core™ i5-3437U vPro™ CPU 1.9GHz with Intel® Turbo Boost up to 2.9GHz Intel Smart Cache 3MB

Display:

10.1" Capacitive Touch WUXGA 1920 x 1200 Intel® QM77 video controller LED backlighting & Anti-reflective treatment

Memory:

4GB SDRAM

Storage:

128GB solid state drive

Operating System:

Runtime

Wireless Interface:

Intel® Centrino® Advanced-N 6235 Wi-Fi 802.11a/b/g/n

128GB Solid state hard drive for added robusteness.

Vehicle Interface:

Used in conjunction with the award winning products (See separate data sheets)

Integrated webcams & 2D barcode imager.

User Input:

On screen QWERTY keyboard & dynamic RGBY touch buttons

On screen QWERTY keyboard & dynamic RGBY touch buttons, 2D barcode imager and integrated webcams (front & back)

Power Supply:

10.8V Li-Ion battery pack providing up to 8 hours operation (3 hour charge)

Up to 8 hours operation with standard battery.

Dimensions:

269 x 188 x 20 mm (excluding hand strap)

Weight:

1.13 Kgs including battery

Housing:

Magnesium alloy chassis encased with ABS and elastomer corner guards

Robustness:

MIL-STD-810G certified (4' drop, shock, vibration, rain, dust, sand, altitude, freeze/thaw, high/low temperature, temperature shock, humidity, explosive atmosphere).

IP65 certified sealed all-weather design

Totally wireless for communication with site infrastructure, interface products, networked printers & inteligent Deutronic power supplies Lightweight compact design with optional rear handstrap for single handed viewing.

For more information please contact our Sales Department on: 44 (0) 121 250 6000

Vi-PadMini An ultra-portable 7” version of the Vi-Pad for even more flexibility.

Technical Data Processor:

Intel® Core i5-4302Y vPro™ CPU 1.6GHz with Intel® Turbo Boost up to 2.3GHz Intel Smart Cache 3MB

Display:

7" Capacitive “glove-touch” WXGA 1200 x 800 Intel® HD graphics 4200 video controller LED backlighting & Anti-reflective treatment

Memory:

4GB SDRAM

Storage:

128GB solid state drive

Key Benefits Summary Fully compatible with the latest runtime software and graphics engine.

Based on the Intel® Core™ i5-4302Y vPro™ processor for high performance coupled with cool operation and extended battery life.

128GB Solid state hard drive for added robusteness.

Integrated webcams & 2D barcode imager.

On screen QWERTY keyboard & dynamic RGBY touch buttons Up to 8 hours operation with standard hot swappable battery.

Totally wireless for communication with site infrastructure, interface products, networked printers & inteligent Deutronic power supplies

Operating System:

Runtime

Wireless Interface:

Intel® Dual Band Wireless AC7260 Wi-Fi 802.11a/b/g/n/ac

Vehicle Interface:

Used in conjunction with the award winning products (See separate data sheets)

User Input:

On screen QWERTY keyboard & dynamic RGBY touch buttons, 2D barcode imager and integrated webcams (front & back)

Power Supply:

7.2V Li-Ion battery pack providing up to 8 hours operation (3 hour charge)

Dimensions:

203 x 132 x 18 mm (excluding hand strap)

Weight:

0.54Kgs including battery

Housing:

Magnesium alloy chassis encased with ABS and elastomer corner guards

Robustness:

MIL-STD-810G certified (5' drop, shock, vibration, rain, dust, sand, altitude, freeze/thaw, high/low temperature, temperature shock, humidity, explosive atmosphere).

IP65 certified sealed all-weather fanless design

Lightweight ultra-compact design with optional handstrap

For more information please contact our Sales Department on: 44 (0) 121 250 6000

Vi-Capture Data capture of sub-component parts is a crucial element of the manufacturing process where validating the correct selection of parts is critical. This solution allows for the scanning of component parts assisted by graphical user prompting in a package combining a wireless 2D barcode imager and “wearable” barcode printer. The barcode printing is for component group validation later in the build process where subcomponents may no longer be accessible. This solution fully integrates with the software infrastructure for central database storage and build information retrieval.

Key Benefits Summary Ultra portable solution at a fraction of the price of a conventional fixed “trackside” installation requiring only minimal space for stroage / charging.

Full wireless integration with software infrastructure allowing seemless access to build information and central storage of captured data.

Simple configuration via the scanning of bespoke configuration barcodes allowing re-deployement within seconds.

No limit to quantity of units deployed.

Both 1D and 2D barcode reading and printing.

Fully cabable of reading Direct Part Marking (DPM).

Technical Data – Barcode Reader CPU: Display: Keypad:

Intel XScale PXA270 @ 312MHz 320 x 240 QVGA 21 alpha numeric, 4-way navigation, 2 programmable keys Memory: 64MB Scanning: 1D, 2D & DPM imager supporting all common barcode formats (including Code 39 & PDF417) and direct part marking.

Wireless: 802.11a/b/g Battery: 2400 mAh Li-Ion @ 3.7Vdc Dimensions: 198 x 78 x 127mm Weight: 378g Temperature: Operating: -20 to 50°C, Storage: -40 to 70°C Robustness: IP-54, 500 x 1m drops Accessories: Single slot and 4 slot charge cradles,

spare batteries, belt holster.

Technical Data – Printer CPU: Display: Keys: Memory: Printing: Barcodes:

32-bit ARM @ 400MHz 240 x 148 5-way navigation, 2 programmable 128MB RAM, 256MB Flash Direct thermal, 203 DPI, up to 4 IPS All common 1D & 2D formats including Code 39 & PDF417 Media: 16 to 55.mm wide, 813mm max length, black mark and gap.

Wireless: 802.11b/g Battery: 2350 mAh Li-Ion @ 7.4Vdc Dimensions: 170 x 95 x 77mm Weight: 570g Temperature: Operating: -20 to 50°C, Storage: -25 to 65°C Robustness: IP-54, 500 x 1m drops Accessories: Belt clip (standard), adjustable shoulder strap, carrying strap, protective soft case, spare battery pack, desk stand, kick stand

For more information please contact our Sales Department on: 44 (0) 121 250 6000

Vi-Com An award winning, rugged, multi protocol/channel, wireless interface enabling vehicle communication without the need for hardwired connection to a tester.

It provides a cost effective alternative to long, unsightly, high cost cable runs between vehicle and test computer.

Technical Data For Vehicle Communications, Electrical Specifications, and Wireless Interface data see separate data sheet.

Vehicle Connection:

1.5m Multibus with Robust J1962 or J1939 diagnostic connector.

Custom connections available upon request

External Dimensions:

150 x 75 x 45 (max) mm

Alternative Full Speed USB connection via easily removable bung.

Weight:

365g (excluding diagnostic lead)

Housing:

Machined from solid Acetyl

Extremely Robust.

Robustness:

IP-55 2m Operational drop onto concrete

Key Benefits Summary Fast, reliable, tried and tested vehicle communications over a wireless connection.

4 Colour Coded Buttons for user interaction with the . runtime software.

LED indication of Vehicle Power, SD Card Access, Wi-Fi Status.

Fully compatible with the software.

control

For more information please contact our Sales Department on: 44 (0) 121 250 6000

Vi-Com+ An evolution of the original and award winning This Actemium product allows operators to perform production line vehicle testing from simple fault code reads through to simultaneous flash programming of multiple ECUs with just the one handheld device – no requirement to carry around separate barcode readers, computer systems & displays.

Key Benefits Summary Robust, fast, reliable, tried and tested vehicle communications over a wireless connection to test computer remote from point of test.

Built in 2D barcode imager for data capture and/or test cycle initiation driven from the vehicle ID.

Technical Data For additional Vehicle Communications and Wireless Interface data see separate data sheet.

Vehicle Connection:

1.5m Multibus with Robust J1962 or J1939 diagnostic connector.

Custom connections available upon request

External Dimensions:

175 x 75 x 50 (max) mm

Weight:

470g (excluding diagnostic lead)

Housing:

Machined from solid Acetyl

Barcode Imager:

Intermec EA15 capable of reading multiple 1D & 2D format barcodes including Code 39 and PDF417

Power taken from vehicle via diagnostic connector, therefore no charging required.

Extremely robust compact design.

Electrical Specifications

2 Colour coded buttons for barcode scan and user interaction with the runtime software.

Power Supply:

10 to 36VDC via Diagnostic Connector

Consumption:

5 Watts during normal running 6 Watts peak during barcode scan

Robustness:

IP-55 2m operational drop onto concrete

LED indication of vehicle power and Wi-Fi status, plus tri-colour LEDs indicating multiple process status and ignition cycle prompting.

Firmware upgradable to solution. See separate data sheet for more information.

Fully compatible with the software.

control

Accessories for additional product / vehicle protection See separate data sheet for more information

For more information please contact our Sales Department on: 44 (0) 121 250 6000

Vi-Com++

Technical Data

Another evolution of the award winning This Actemium product allows operators to perform production line vehicle testing from simple fault code reads through to simultaneous flash programming of multiple ECUs with build-in barcode scanner & LED process indication Key Benefits Summary Robust, fast, reliable, tried and tested vehicle communications over a wireless connection to test computer remote from point of test.

Built in 2D barcode imager for data capture and/or test cycle initiation driven from the vehicle ID. Power taken from vehicle via diagnostic connector, therefore no charging required.

Extremely robust compact design.

4 Colour coded buttons for full screen prompted user interaction with the runtime software.

For additional Vehicle Communications and Wireless Interface data see separate data sheet.

Vehicle Connection:

1.5m Multibus with Robust J1962 or J1939 diagnostic connector.

Custom connections available upon request

External Dimensions:

175 x 75 x 50 (max) mm

Weight:

475g (excluding diagnostic lead)

Housing:

Machined from solid Acetyl

Barcode Imager:

Intermec EA15 capable of reading multiple 1D & 2D format barcodes including Code 39 and PDF417

Electrical Specifications Power Supply:

10 to 36VDC via Diagnostic Connector

Consumption:

5 Watts during normal running 6 Watts peak during barcode scan

Robustness:

IP-55 2m operational drop onto concrete

LED indication of vehicle power and Wi-Fi status, plus tri-colour LEDs indicating multiple process status.

Fully compatible with the software.

control

Accessories (as shown) for additional product / vehicle protection. See separate data sheet for more information.

For more information please contact our Sales Department on: 44 (0) 121 250 6000

Vi-Smart With a firmware upgrade the well established product can be used in standalone mode allowing sequenced vehicle communication tasks to be performed without the need for a trackside test PC. Key Benefits Summary Robust, fast, reliable, tried and tested vehicle communications.

Onboard standalone sequence intelligence negating the need for a trackside runtime test PC. Wirelessly connects with the plant server for test result integration.

Technical Data For additional Vehicle Communications and Wireless Interface data see separate data sheet.

Vehicle Connection:

Power taken from vehicle via diagnostic connector, therefore no charging required.

1.5m Multibus with Robust J1962 or J1939 diagnostic connector.

Custom connections available upon request

External Dimensions:

175 x 75 x 50 (max) mm

Extremely robust compact design.

Weight:

470g (excluding diagnostic lead)

Colour coded buttons for barcode scan and sequence abort.

Housing:

Machined from solid Acetyl

Barcode Imager:

Intermec EA15 capable of reading multiple 1D & 2D format barcodes including Code 39 and PDF417

Built in 2D barcode imager for data capture and/or test cycle initiation driven from the vehicle ID.

LED indication of vehicle power and Wi-Fi status, plus tri-colour LEDs indicating multiple process status and ignition cycle prompting.

Fully compatible with the based software.

server

Accessories

Electrical Specifications Power Supply:

10 to 36VDC via Diagnostic Connector

Consumption:

5 Watts during normal running 6 Watts peak during barcode scan

Robustness:

IP-55 2m operational drop onto concrete

for additional product / vehicle protection See separate data sheet for more information

For more information please contact our Sales Department on: 44 (0) 121 250 6000

Vi-CAN A low-cost single channel USB to CAN adapter for installations where either multi-channel communication is not required, or speed is of the essence.

Key Benefits Summary Fast and reliable point-to-point vehicle / ECU communicatons.

Typically 20% faster when used to flash engine management ECUs on-the-bench compared with our multi-channel product.

Robust compact design.

Opto-decoupling provides up to 500 Volt protection to the test PC. USB 1.1, 2.0 and 3.0 compatible.

Technical Data Vehicle Communications HW/SW Protocols:

ISO-15765 (ISO-14229), ISO-11898 (11/29bit)

Electrical Specifications Power Supply:

+5V DC via USB port

Consumption:

200mA Max

Physical Characteristics Dimensions (excl. USB cable): 87 x 43 x 22mm USB Cable length:

650mm approx.

Weight (inc. USB cable):

83g

Ambient Storage Temp:

-40 to +100 deg C

Power taken from USB type A connection.

Ambient Operational Temp: -40 to +85 deg C

Fully compatible with the control software and can be used in conjunction with our < based products.

Ingres Protection:

For more information please contact our Sales Department on: 44 (0) 121 250 6000

IP20

Technical Data Vehicle Communications HW/SW Protocols: ISO-9141: Keyword 2000 (ISO-14230), Keyword 2000 Star, BMW DS2, FORD-9141 CAN: ISO-15765 (ISO-14229), MOST, Volvo D2, Volvo D2 Software Download, ISO-11898 (11/29bit) Physical Channels: 1 x K-Line 1 x L-Line 4 x CAN up to 1Mb/s 1 x FEPS programmable from 0 to 24V

Vi-Card A multi protocol/channel vehicle interface card as used within the award winning and hardwired tester installations .

Electrical Specifications Power Supply:

10 to 36VDC via diagnostic connector

Consumption:

4 Watts Max

Key Benefits Summary Fast, reliable, tried and tested vehicle communications.

Wireless Interface

Extremely robust single card design.

Flexible host computer connection options: Wi-Fi, Ethernet or Full Speed USB.

Type:

802.11b/g â&#x20AC;&#x201C; 2.4GHz

Encryption:

WEP (64 & 128 Bit), WPA, WPA2

Working Range:

20m (dependent on environment)

Wide input voltage range.

SD Card data Storage.

Other Interface

LED indication of supply power, USB connection, SD card access, interface & Wi-Fi Status.

Digital I/O:

20 Configurable Channels

Barcode Scan Engine:

12 way ZIF connector for Intermec EA15 2D barcode imager @ 57600 baud. 1 x trigger input & 2 outputs for LED and buzzer confirmation.

Multiple channels for simultaneous ECU communications.

In-Vehicle fast download capability with onboard intelligent response handling.

Fully compatible with the software.

control

Physical Characteristics Dimensions:

121 x 64mm

Ambient Storage Temp:

-20 to +85 deg C

Ambient Operational Temp: 0 to +50 deg C

For more information please contact our Sales Department on: 44 (0) 121 250 6000

Vi-Boot A custom designed rubber outer shell providing enhanced protection for the range of products as well as protection against vehicle damage.

Key Benefits Summary Provides additional impact resistance.

Protects vehicles from hard product casing.

Technical Data Material:

Non-marking Polychloroprene compound

Hardness:

66 IRHD

Tensile strength:

17 MPa

Elongation to break:

316%

Simple / secure fitting requiring no tools or product dissassembly.

Can be retrofitted to products already in use.

Made from a non-marking material resistant to most fluids normally found within the automotive industry.

For more information please contact our Sales Department on: 44 (0) 121 250 6000

Vi-Mini A compact, low cost, multi protocol/channel vehicle interface dongle designed specifically for the aftermarket. It plugs directly into a standard J1962 OBD socket communicating with a host Laptop/Netbook device via USB connection.

Technical Data Vehicle Communications HW/SW Protocols: ISO-9141: Keyword 2000 (ISO-14230), Keyword 2000 Star, BMW DS2, FORD-9141

Key Benefits Summary Fast, reliable, tried and tested vehicle communications sharing hardware components and firmware with the award winning and products.

CAN: ISO-15765 (ISO-14229), MOST, Volvo D2, Volvo D2 Software Download, ISO-11898 (11/29bit)

Multiple channels for simultaneous ECU communications.

Physical Channels: 1 x K-Line 1 x L-Line 4 x CAN up to 1Mb/s 1 x FEPS programmable from 0 to 24V

Wide input voltage range taken from J1962 socket.

Electrical Specifications

Full speed USB connection to host computer.

Power Supply:

10 to 36VDC via diagnostic connector

Consumption:

1.5 Watts Max

LED indication of supply power, USB connection and Status.

Fully compatible with Actemiumâ&#x20AC;&#x2122;s aftermarket software solutions.

Physical Characteristics Dimensions:

92 x 46 x 26 mm

Weight:

100g

Ambient Operational Temp: -25 to +85 deg C

For more information please contact our Sales Department on: 44 (0) 121 250 6000

Vi-Pod An ECU flash programming and/or configuration test solution. Typically implemented to overcome cycle time and track layout constraints. Enables ECUs to be sequenced to the production line and either uniquely pre-programmed or batch built.

Key Benefits Summary Single or multi-pod layout enabling either sequential or concurrent programming.

Bespoke and interchangeable mechanical/electrical mechanisms to suit your specific ECU requirements.

ECUs located securely during communications and automatically released upon process completion.

Technical Data For additional ECU Communications Interface data see separate data sheet.

Processor:

Typically Intel Atom based fanless Embedded PC with hardwired connection to corporate network.

Display:

15â&#x20AC;? TFT Panel minimum

Operating System:

runtime engine

Barcode Reader:

1D or 2D, wired or wireless.

Printer:

Typically Toshiba TEC B-SX4T Series

Electrical Specifications

Robust, fast, reliable, tried and tested ECU communications using the interface as used within the award winning and

Power Supply:

240V or 110V

Ambient Operational Temp: 0 to +50 deg C

Uses the runtime software allowing full system integration and traceability.

Rugged barcode reader and pushbuttons for data capture and user interaction.

Uses rugged fanless embedded PC for reliability and ease of swap-out.

Bespoke ECU printouts using industry standard label printers.

For more information please contact our Sales Department on: 44 (0) 121 250 6000

Vi-Probe A wireless current probe based on Hall effect technology that accurately measures a wide range of DC currents in automotive diagnostics. The incorporated wireless technology is based on a standard 2.4 GHz band and provides an interface to all PC solutions provided by Actemium.

Key Benefits Summary Fast, reliable, tried and tested interface over a standard 2.4 GHz band.

Robust Small Lightweight Fully compatible with the runtime software Technical Data Electrical Specifications Current Range

±120 A

Voltage Range:

+12V to 30V

Overload Capacity:

1500 A DC (for 1 min)

Current Accuracy (at +25°C): ±1% of reading ±0.3 A (0.5 to 100A) Current Resolution:

3.6622 mA per bit

Zero Offset (at +20°C):

±10 mV

Zero Drift:

±25 mV max

Output Zero:

Internal zero correction

Temperature Coefficient:

±0.05% of reading per ºC

Sample rate:

120 samples/second

Power Supply:

+12V to 30V, external via battery leads

Current Consumption:

120 mA max

Physical Characteristics Maximum Conductor Size:

25 mm

Connection:

Power and configuration via LEMO FGJ-1B 6 way

External Battery Lead:

0.5m 500mA fused cable fitted with Red(+) and black (-) crocodile clips via LEMO FGJ-1B 6 way

Case Material:

Valox 357 X

Jaw Material:

Noryl 944 GTX

Operating Temp Range:

0 to +50 ° at < 80% RH

Storage Temp Range:

-20 to +85 °C

Approx Weight [inc leads]:

500 g

Wireless Communications Interface Type:

802.15 - 2.4 GHz Communication

Max Radiated Power:

4dBm

Working Range:

20m max

Accessories Configuration lead

For more information please contact our Sales Department on: 44 (0) 121 250 6000

Vi-Track Vi-Track is a static, hardwired, PC based online test station capable of providing numerous different functions at various points of the vehicle assembly production line. Data capture, ECU configuration & flash programming and DC tooling control are all examples of available functionality.

Key Benefits Summary Tried and tested Durable Robust Harnesses flexibility of

Technical Data Processor:

Industrial Rack mount or Embedded PC (Pentium III 750MHz minimum)

Display:

15â&#x20AC;? TFT Panel minimum

Operating System:

runtime engine

Footprint:

No greater than 600mm x 600mm

Cooling:

Fan assisted (when required)

Electrical Specifications

and

products

Modular Design Provides production rate ECU flash programming (both in and out of vehicle)

Power Supply:

240V or 110V

Ambient Operational Temp: 0 to +50 deg C

Options Hardwired or wireless network connection

Robust diagnostic cable and connectors

Wired or wireless barcode readers (1D or 2D)

Wireless operator interface buttons

Dual bay charging holster for infra red transmitter

Hardwired or wireless vehicle interface

Cabinet mounted or remote printer

Hardwired or wireless current measurement

DC Tooling controller

Cabinet mounted or remote Deutronic power supply

Anderson connector and And charging leads

Multiple remote displays

Catenary mounted peripherals for extended process distance (typical 6-12m)

For more information please contact our Sales Department on: 44 (0) 121 250 6000

Vi-Multi Vi-Multi embraces all of the functionality and flexibility of the Vi-Track in a mobile format suitable for rectification. This station has multi-test functionality and provides guided fault resolution based on the vehicle on-line history leading to improved quality control and resultant cost and efficiency savings

Technical Data

Key Benefits Summary Tried and tested

Footprint:

No greater than 600mm x 600mm

Cooling:

Fan assisted (when required)

Processor:

Industrial Rack mount or Embedded PC (Pentium III 750MHz minimum)

Display:

15â&#x20AC;? TFT Panel minimum

Operating System:

runtime engine

Durable Robust Harnesses flexibility of Modular Design Flexible

Electrical Specifications

and

products

Power Supply:

240V or 110V

Ambient Operational Temp: 0 to +50 deg C

Options Hardwired or wireless network connection

Robust diagnostic cable and connectors

Wired or wireless barcode readers (1D or 2D)

Wireless operator interface buttons

Dual bay charging holster for infra red transmitter

Hardwired or wireless vehicle interface

Cabinet mounted printer

Hardwired or wireless current measurement

DC Tooling controller

Cabinet mounted or remote Deutronic power supply

Anderson connector and charging leads

Retractable reel for mains power connection

For more information please contact our Sales Department on: 44 (0) 121 250 6000

Vi-Sub Vi-Sub are a selection of testers aimed at both the OEM and Tier One manufacturers, enabling nonintrusive or intrusive I/O testing of sub-assemblies such as doors, instrument fascias, seats, convertible roofs, windows etc. Functionality is guaranteed prior to delivery to the assembly line, thus eliminating the risk of costly rectification.

Key Benefits Summary Tried and tested Durable Modular Design Flexible

Technical Data Standard Design:

Utilising

or

Or Bespoke:

Customised to suit individual testing requirements

Operation:

Manual or semi-automatic

Operating System:

runtime engine

Electrical Specifications Power Supply:

240V or 110V

Ambient Operational Temp: 0 to +50 deg C

Options Fixed or mobile

Profibus or industrial Ethernet I/O based

Capable of simulating missing vehicle architecture

Integral keyboard or remote connection

Hardwired network connection or wireless

Hardwired buttons for operator interface

Multiple robust diagnostic cables and connectors

Dual bay charging holster for infra red transmitter

Wired or wireless barcode readers (1D or 2D)

Cabinet mounted or remote Deutronic charging/power supply

Infra red transmitter/receiver for operator interface

Retractable reel for power connection

Cabinet mounted or remote printer

Anderson connector and charging leads

For more information please contact our Sales Department on: 44 (0) 121 250 6000

Vt-Tool The well renowned software suite has been enhanced to now include a DC tooling “Bolt On” allowing tooling control and fixing data capture.

Installation Requirements

Key Benefit

A typical station installation consists of just a small electrical enclosure housing/feeding:

Total integration with plant build control systems - for each job know exactly how many fixings of what type are required.



1 x Embedded PC running the enhanced Stratus6 runtime software.

Up to 9 tool controllers per station.



1 (or more) VGA monitors for end user prompting.

Sequenced user prompting unique to each specific job.



1 x barcode reader (hardwired or wireless) to identify product and/or data capture key components.



1 x 4 button remote control for additional user interaction.



1 x Ethernet connection to “corporate” network for server communication, build data receipt, results passing & remote configuration / monitoring,

Rework failed fixings insitue or at an inteligent rectification station with knowledge of what does / does not need doing.

End user configuration / customisation to suit own specific requirements enabling & disabling tools as required.

Fixing operation integration within other sequenced tasks.

Data capture of parameter set used, final torque, final angle, limits applied and overall pass/fail status for each and every fixing.

 1 x network switch connecting up to 9 tooling controllers on a

Automatic feeds to plant “Pass to Sales” systems.

Remote monitoring of station activity – you see what the operator sees.

For more information please contact our Sales Department on: 44 (0) 121 250 6000

local private network