Protection Screen Xclimb 60 with Framed enclosure Xbright

User information

05/2012

Method statement

999806302 en-GB

Protection screen Xclimb 60 with Framed enclosure Xbright

98063-247-01

The Formwork Experts

Introduction

User information Protection screen Xclimb 60 with Framed enclosure Xbright

tion Introduc-

© by Doka Industrie GmbH, A-3300 Amstetten 2

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Introduction

Contents 4 4 7 8 10

Introduction Elementary safety warnings Eurocodes at Doka Doka services Several set-up configurations – one system

11 12 13 14

System description System overview System dimensions Functional principle

16 16 17 18 19 20 22

Framed enclosure Xbright Frame Xbright in detail Linking the Xbright frames Attaching the Framed enclosure Xbright Gap between 2 screen-units Platforms and protection flaps Corner solutions

23 23 24 26

Structural design Imposed loads Determining the influence width Structural design of Framed enclosure Xbright

28

Anchoring on the structure

33 44

Assembly instructions Starting up

47 47 48 52

Repositioning Hydraulic system Hydraulic repositioning Resetting by crane

56

Dismantling

58 59

'Floor supports' for additional areas of use Variable clearance between floor-slab and vertical profile Imposed loads Inclined facades Varying inclinations Assembling and operating the 'Floor supports'

60 62 64 65

68 68 70 76 81

82 82 84

Loading platforms Structural design of loading platforms Protection screen Xclimb 60 with integral loading platform Loading platform Xclimb 60 for non-constant storey heights Loading platform Xclimb 60 for constant storey heights

85 86

General remarks Design variants Protection screen Xclimb 60 combined with Table Lifting System TLS Fall-arrest systems on the structure Transporting, stacking and storing

94

Component overview

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3 The Formwork Experts

Introduction

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Elementary safety warnings Introduction

User target groups

Planning

● This User Information booklet (Method Statement) is aimed at everyone who will be working with the Doka product or system it describes. It contains information on the standard design for setting up this system, and on correct, compliant utilisation of the system. ● All persons working with the product described herein must be familiar with the contents of this manual and with all the safety instructions it contains. ● Persons who are incapable of reading and understanding this booklet, or who can do so only with difficulty, must be instructed and trained by the customer. ● The customer is to ensure that the information materials provided by Doka (e.g. User Information booklets, Instructions for Assembly and Use, Operating Instruction manuals, plans etc.) are available to all users, and that they have been made aware of them and have easy access to them at the usage location. ● In the relevant technical documentation and formwork utilisation plans, Doka shows the workplace safety precautions that are necessary in order to use the Doka products safely in the usage situations shown.

In all cases, users are obliged to ensure compliance with national OH&S (occupational health and safety) rules throughout the entire project and to take appropriate additional or alternative workplace safety precautions where necessary.

● Provide safe workplaces for those using the formwork (e.g. for when it is being erected/dismantled, modified or repositioned etc). It must be possible to get to and from these workplaces via safe access routes! ● If you are considering any deviation from the details and instructions given in this booklet, or any application which goes beyond those described in the booklet, then revised static calculations must be produced for checking, as well as supplementary assembly instructions.

Hazard assessment ● The customer is responsible for drawing up, documenting, implementing and continually updating a hazard assessment at every job-site.

This document serves as the basis for the site-specific hazard assessment, and for the instructions given to users on how to prepare and utilise the system. It does not substitute for these, however.

Remarks on this document ● This User Information booklet can also be used as a generic method statement or incorporated with a site-specific method statement. ● Many of the illustrations in this booklet show the situation during formwork assembly and are therefore not always complete from the safety point of view.

Any safety accessories not shown in these illustrations must still be used by the customer, in accordance with the applicable rules and regulations. ● Further safety instructions, especially warnings, will be found in the individual sections of this document!

4

Rules applying during all phases of the assignment: ● The customer must ensure that this product is erected and dismantled, reset and generally used for its intended purpose under the direction and supervision of suitably skilled persons with the authority to issue instructions.

These persons' mental and physical capacity must not in any way be impaired by alcohol, medicines or drugs. ● Doka products are technical working appliances which are intended for industrial/commercial use only, always in accordance with the respective Doka User Information booklets or other technical documentation authored by Doka. ● The stability of all components and units must be ensured during all phases of the construction work! ● The functional/technical instructions, safety warnings and loading data must all be strictly observed and complied with. Failure to do so can cause accidents and severe (even life-threatening) damage to health, as well as very great material damage. ● Fire-sources are not permitted anywhere near the formwork. Heating appliances are only allowed if properly and expertly used, and set up a safe distance away from the formwork. ● The work must take account of the weather conditions (e.g. risk of slippage). In extreme weather, steps must be taken in good time to safeguard the equipment, and the immediate vicinity of the equipment, and to protect employees. ● All connections must be checked regularly to ensure that they still fit properly and are functioning correctly.

It is very important to check all screw-type connections and wedge-clamped joins whenever the construction operations require (particularly after exceptional events such as storms), and to tighten them if necessary.

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Introduction

Assembly

Regulations; industrial safety

● The equipment/system must be inspected by the customer before use, to ensure that it is in suitable condition. Steps must be taken to rule out the use of any components that are damaged, deformed, or weakened due to wear, corrosion or rot. ● Combining our formwork systems with those of other manufacturers could be dangerous, risking damage to both health and property. If you intend to combine different systems, please contact Doka for advice first. ● The assembly work must be carried out by suitably qualified employees of the client's. ● It is not permitted to modify Doka products; any such modifications constitute a safety risk.

● Always observe all industrial safety regulations and other safety rules applying to the application and utilisation of our products in the country and/or region in which you are operating.

Erecting the formwork

Symbols used

● Doka products and systems must be set up in such a way that all loads acting upon them are safely transferred!

The following symbols are used in this booklet:

Pouring ● Do not exceed the permitted fresh-concrete pressures. Excessively high pouring rates lead to formwork overload, cause greater deflection and risk causing breakage.

Striking the formwork ● Do not strike the formwork until the concrete has reached sufficient strength and the person in charge has given the order for the formwork to be struck! ● When striking the formwork, never use the crane to break concrete cohesion. Use suitable tools such as timber wedges, special pry-bars or system features such as Framax stripping corners. ● When striking the formwork, do not endanger the stability of any part of the structure, or of any scaffolding, platforms or formwork that is still in place!

● If a person or object falls against, or into, the sideguard component and/or any of its accessories, the component affected may only continue in use after it has been inspected and passed by an expert.

Maintenance ● Only original Doka components may be used as spare parts. Repairs may only be carried out by the manufacturer or authorised facilities.

☞

Important note Failure to observe this may lead to malfunction or damage.

CAUTION / WARNING / DANGER Failure to observe this may lead to material damage, and to injury to health which may range up to the severe or even life-threatening.

Instruction This symbol indicates that actions need to be taken by the user.

Sight-check Indicates that you need to do a sight-check to make sure that necessary actions have been carried out.

Transporting, stacking and storing ● Observe all regulations applying to the handling of formwork and scaffolding. In addition, the Doka slinging means must be used - this is a mandatory requirement. ● Remove any loose parts or fix them in place so that they cannot be dislodged or fall free! ● All components must be stored safely, following all the special Doka instructions given in the relevant sections of this User Information booklet!

Tip Points out useful practical tips.

Reference Refers to other documents and materials.

Miscellaneous We reserve the right to make alterations in the interests of technical progress.

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Introduction

User information Protection screen Xclimb 60 with Framed enclosure Xbright

☞

Important note:

☞

● All persons who are going to put Automatic climbing formwork Xclimb 60 and/or the Protection screen Xclimb 60 into operation need special knowledge which can only be passed on by skilled Doka personnel in a special instruction and training programme. ● As proof that they have received such special instruction, an "OPERATION LICENCE" is issued to persons who have undergone this training course.

The first time of putting into service and the first typical sequence of a hydraulic raising operation must all be supervised by a Doka Formwork Instructor or other authorised technician.

● Persons who have not obtained this "OPERATION LICENCE" are not allowed to perform hydraulic repositioning on Automatic climbing formwork Xclimb 60 or on the Protection screen Xclimb 60.

6

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

Introduction

Eurocodes at Doka In Europe, a uniform series of Standards known as Eurocodes (EC) was developed for the construction field by the end of 2007. These are intended to provide a uniform basis, valid throughout Europe, for product specifications, tenders and mathematical verification.

The EC are the world's most highly developed Standards in the construction field.

In the Doka Group, the EC are to be used as standard from the end of 2008. They will thus supersede the DIN norms as the "Doka standard" for product design.

Ed Ed

Fd

Fk

γF

Design value of effect of actions (E ... effect; d ... design) Internal forces from action Fd (VEd, NEd, MEd) Design value of an action Fd = γ F · Fk (F ... force) Characteristic value of an action "actual load", service load (k ... characteristic) e.g. dead weight, live load, concrete pressure, wind Partial factor for actions (in terms of load; F ... force) e.g. for dead weight, live load, concrete pressure, wind Values from EN 12812

Comparison of the safety concepts (example) Permissible stress design

115.5 [kN]

Fyield

EC/DIN concept

Rk

115.5 [kN]

Rd gM = 1.1

90<105 [kN] n ~ 1.65

Factual

A

98013-100

60 [kN]

gF = 1.5

Fpermissible

Factual≤ Fpermissible

98013-102

60<70 [kN]

A

Ed

90 [kN]

The widely used "Permissible stress design" (comparing the actual stresses with the permissible stresses) has been superseded by a new safety concept in the EC. The EC contrast the actions (loads) with the resistance (capacity). The previous safety factor in the permissible stresses is now divided into several partial factors. The safety level remains the same!

Rd Rd

Design value of the resistance (R ... resistance; d ... design) Design capacity of cross-section (VRd, NRd, MRd) Rk Rk Timber: Rd = kmod · Steel: Rd = γM γM

Rk

Characteristic value of the resistance e.g. moment resistance to yield stress

γM

Partial factor for a material property (in terms of material; M...material) e.g. for steel or timber Values from EN 12812

kmod

Modification factor (only for timber – to take account of the moisture and the duration of load action) e.g. for Doka beam H20 Values as given in EN 1995-1-1 and EN 13377 The "permissible values" communicated in Doka documents (e.g.: Qpermissible = 70 kN) do not correspond to the design values (e.g.: VRd = 105 kN)! ➤ Avoid any confusion between the two! ➤ Our documents will continue to state the permissible values.

Allowance has been made for the following partial factors: γF = 1.5 γM, timber = 1.3 γM, steel = 1.1 kmod = 0.9 In this way, all the design values needed in an EC design calculation can be ascertained from the permissible values.

Ed≤ Rd

A Utilisation factor

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Introduction

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Doka services Support in every phase of the project Doka offers a broad spectrum of services, all with a single aim: to help you succeed on the site.

Every project is unique. Nevertheless, there is one thing that all construction projects have in common – and that is a basic structure with five phases. We at Doka know our clients' varying requirements. With our consulting, planning and other services, we help you achieve effective implementation of your formwork assignment using our formwork products – in every one of these phases.

1 Project development phase

2

3

Tendering phase

Operations scheduling phase

Taking well-founded decisions thanks to professional advice and consulting

Optimising the preliminary work with Doka as an experienced partner

Controlled, regular forming operations, for greater efficiency resulting from realistically calculated formwork concepts

Find precisely the right formwork solutions, with the aid of ● help with the bid invitation ● in-depth analysis of the initial situation ● objective evaluation of the planning, execution, and time-risks

Draw up potentially winning bids, by ● basing them on realistically calculated guideline prices ● making the right formwork choices ● having an optimum time-calculation basis

Plan cost-effectively right from the outset, thanks to ● detailed offers ● determination of the commissioning quantities ● co-ordination of lead-times and handover deadlines

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

4 (Shell) construction phase

5 (Shell) completion phase

Introduction

The advantages for you thanks to professional advice and consulting ● Cost savings and time gains When we advise and support you right from the word "go", we can make sure that the right formwork systems are chosen and then used as planned. This lets you achieve optimum utilisation of the formwork equipment, and effective forming operations because your workflows will be correct. ● Maximised workplace safety The advice and support we can give you in how to use the equipment correctly, and as planned, leads to greater safety on the job.

Optimum resource utilisation with assistance from the Doka Formwork Experts

Seeing things through to a positive conclusion with professional support

Workflow optimisation, thanks to ● thorough utilisation planning ● internationally experienced project technicians ● appropriate transport logistics ● on-site support

Doka Services are a byword for transparency and efficiency here, offering ● jointly handled return of rented formwork ● professional dismantling ● efficient cleaning and reconditioning using special equipment

● Transparency Because our services and costs are completely transparent, there is no need for improvisation during the project – and no unpleasant surprises at the end of it. ● Reduced close-out costs Our professional advice on the selection, quality and correct use of the equipment helps you avoid damage, and minimise wear-andtear.

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9 The Formwork Experts

Introduction

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Several set-up configurations â&#x20AC;&#x201C; one system All the set-up configurations shown here are based on components from the Climbing system Xclimb 60. The various versions of the enclosure satisfy the differing requirements found on sites.

Protection screen Xclimb 60 with Framed enclosure Xbright Gapless enclosure made of large-area frames, for safeguarding work on the floor-slab formwork.

Loading platforms can be integrated in the protection screen, for inbound/outbound loading of equipment.

Protection screen Xclimb 60 with trapezoidal-sheet enclosure Gapless enclosure made of trapezoidal metal sheet on a timber-beam grille, for safeguarding work on the floorslab formwork.

Loading platforms can be integrated in the protection screen, for inbound/outbound loading of equipment.

98009-240-01

98063-247-01

Follow the directions in the 'Protection screen Xclimb 60 with trapezoidal-sheet enclosure' User Information Booklet!

Loading platform Xclimb 60 An easy-to-reposition loading platform for constant or non-constant storey heights.

98063-274-03

10

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

System description

System description

System description

Protection screen Xclimb 60 with Framed enclosure Xbright – the variable enclosure for all highrise projects The Protection screen Xclimb 60 lets you carry out construction work in the top building-levels of high-rise projects in great safety, and protected from the weather.

The enclosure consists of frames with either a translucent wind-impermeable inlay or a tight-meshed mesh inlay.

Integrated loading platforms or the Table Lifting System TLS optimise the construction workflow by allowing safe, fast repositioning of floor-slab formwork, tools and other equipment.

Safe Hazard-free working at any structure height ● Gapless enclosure protects your site-crew from fall hazards, wind and weather. ● Safe repositioning, even in windy conditions, as system is linked to structure at all times. ● Protection against falling items ensured by horizontal and vertical sealing – even during the lifting operation.

Versatile Suitable for all shapes and heights of structure ● Can be adapted to any shape of layout, thanks to intelligent modular system. ● Adjustable floor supports permit use on facades with both varying and constant inclinations. ● Working platforms can be relocated to accommodate non-constant storey heights.

Economical Boost productivity, cut costs. ● Higher productivity from an enhanced sensation of safety. ● Greater independence in the construction sequence, as climbing operations can also take place when the formwork is still in place beneath the slabs. ● Certainty regarding costs when the protection screen is pre-assembled by Doka. ● Mobile hydraulic system saves on craneage.

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System description

User information Protection screen Xclimb 60 with Framed enclosure Xbright

System overview R Q

Suspension point

O

● Floor support Xclimb 60 rigid - For anchoring the protection screen to the floorslab. The "Guiding shoe" is fastened to the "Floor support", with a Cone screw B 7cm. ● Guiding shoe Xclimb 60 rigid - Provides guidance during repositioning, and loadtransfer.

P

H

D E I

Vertical profile Xclimb 60

F

J

G

M T J K S L

● Vertical profile Xclimb 60 10.75m - For guiding the screen unit through the "Guiding shoes". Climbing cams on this vertical profile give it a safe, firm hold in the "Guiding shoe". ● Shackle Xclimb 60 6.5to - Attachment point for lifting the screen unit by crane. ● Strengthening profile Xclimb 60 8.90m - To increase the influence width, a Strengthening profile Xclimb 60 8.90m can be bolted onto the vertical profile.

Framed enclosure Xbright C

B A

● Frame Xbright - 3 types of frame are available, for different requirements. The width of the protection screen can be adjusted by combining the 3 different widths of frame, in a 0.15 m grid.

N

98063-207-01

Platforms and protection flaps

A Floor support Xclimb 60 rigid B Cone screw B 7cm C Guiding shoe Xclimb 60 rigid D Shackle Xclimb 60 6.5to E Vertical profile Xclimb 60 10.75m F Strengthening profile Xclimb 60 8.90m G Strengthening-profile screw-set Xclimb 60 H Wedge clamp Xbright IPE 220 I

Bracket Xbright 33

J Telescopic profile Xbright 26 or 48 K Protection flap profile Xbright 50 L Protection-flap holder Xbright M Protection flap securing hook Xbright N Platform beam Xclimb 60 O Frame Xbright P Clip Xbright Q Sealing-profile guide rail Xbright

● Platforms and protection flaps - These can be located flexibly on the Xbright frames. The width can be adjusted with telescopic profiles. ● Gap-closing platform - The gap-closing platform is constructed using Platform beams Xclimb 60. It provides protection against falling items in all situations.

Hydraulic system ● Hydraulic cylinder Xclimb 60 - Is fixed onto the "Guiding shoe" to perform hydraulic raising. The screen unit is raised in 300 mm steps. ● Lifting mechanism Xclimb 60 - This is bolted onto the hydraulic cylinder when the system is first assembled. In the hydraulic raising operation, the lifting mechanism meshes with the climbing cams of the vertical profile and pushes the entire unit upward.

R Sealing profile Xbright 1.20m or 3.60m S Hydraulic cylinder Xclimb 60 T Lifting mechanism Xclimb 60

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999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

System description

System dimensions

³ 245

10750 - 12960

³ 1100

300

a

£ 2000

970

98063-228-01

a

b

480 350

Dimensions in mm a ... storey height 2700 - 4500 mm b ... min. 2000 mm

WARNING System overload! ➤ Observe dimension 'b' (min. 2000 mm) when using Strengthening profiles Xclimb 60 8.90 m!

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13 The Formwork Experts

System description

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Functional principle Resetting by crane

98063-225-04

98063-225-05

Crane-lift the unit approx. Crane-lift the unit for reposi5 cm. tioning into the desired posiLower the screen unit until Dismount the 'Floor tion.

Unit for repositioning The repositioned unit is the climbing cams are resting The vertical profile is safely is in starting position. supports' and 'Guiding in its new position. on the pressure bolts. shoes' from the bottom guided in at least 2 "Guiding floor-slab shoes".

98063-227-01

98063-229-01

98063-227-02

98010-254-01

14

98010-253-01

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

System description

Hydraulic repositioning

98063-225-01

98010-257-01 98063-225-03

98063-225-02

98010-256-01

The unit for repositioning is raised by repeated extension and retraction of the hydraulic cylinders.

Use the hydraulic cylinder to raise the unit approx.

Lower the unit until the climbing Lifting mechanisms mesh with 5 cm. cams are resting on the pres- The repositioned unit is Unit for repositioning the climbing cams and push Dismount the 'Floor sure bolts. is in starting position. in its new position. the unit upward. supports' and 'Guiding Continue retracting the hydrauThe vertical profile is safely shoes' from the bottom lic cylinders until the lifting guided in at least 2 "Guiding floor-slab mechanism can mesh with the shoes". next climbing cam.

98063-226-01

98063-225-06

98010-254-01

98010-253-01

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15 The Formwork Experts

Framed enclosure Xbright

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Framed enclosure Xbright

Framed enclosure Xbright

Frame Xbright in detail ● Dimensionally stable frame profiles ● Cross boreholes for joining the frames easily and for attaching accessories

Types of frame Frame Xbright PC yellow

System grid The width of the protection screen can be adjusted by combining the 3 different widths of frame, in a 0.15 m grid: ● 2.40 m ● 0.60 m ● 0.45 m

● ● ● ●

wind-impermeable translucent non-see-through hot-dip galvanised for long life

The frames are all 1.20 m high.

Xbright frames can be used upright or sideways.

Frame Xbright mesh ● ● ● ●

☞

wind-permeable translucent tight-meshed inlay hot-dip galvanised and powder-coated for long life

Important note: Do not use Xbright frames as formwork for concrete.

Frame Xbright ● without inlay – for custom versions ● hot-dip galvanised for long life

☞

16

Important note: When fitting customised inlays, ensure that these are firmly and securely fastened to the Xbright frames!

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Framed enclosure Xbright

Linking the Xbright frames with 'Clips Xbright'

with hexagon bolts

The cross boreholes in the frame profiles allow the frames to be joined with 'Clips Xbright'.

An integral locking mechanism prevents the Xbright clips being accidentally detached.

Hexagon bolts can also be used instead of the 'Clips Xbright'.

Bolting-items needed: ● 1 hexagon bolt M16x50 ● 2 washers 17 ● 1 hexagon nut M16 The positions and numbers of hexagon bolts are the same as for frames linked with 'Clips Xbright'.

Linking the frames with hexagon bolts: Permitted moment: 0.3 kNm

Clip Xbright: Permitted moment: 0.3 kNm

Strengthening the frame profiles

Required locations of Xbright clips: ● at the frame corners Frame width 0.60 m

Profile connectors Xbright 4cm can be used to attach Frami universal walings to the Xbright frames in order to strengthen them.

Frame width 0.45 m

98063-239-01

C B

98063-201-01

98063-202-01

A

A Frame Xbright B Profile connector Xbright 4cm C Frami universal waling 1.25m

● on 2.40 m frames, with 2 extra clips in the middle of the frames Frame width 2.40 m

98063-203-01

98063-273-02

● Fitting additional 'Clips Xbright' does not increase the permitted moment.

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17 The Formwork Experts

Framed enclosure Xbright

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Attaching the Framed enclosure Xbright onto Multipurpose walings WS10 or WU12

The Wedge clamps Xbright are bolted onto the cross boreholes of the frame profiles.

The Vertical profile or the Strengthening profile is pushed into the Wedge clamps Xbright and fixed.

Xbright frames can also be attached to Multipurpose walings WS10 or WU12, using Profile connectors Xbright 10-12cm.

98063-252-03

onto the Vertical profile or Strengthening profile

Required locations of Wedge clamps Xbright: ● on every frame profile ● max. distance between clamps: 1.20m

E

D

A

A Frame Xbright B Profile connector Xbright 10-12cm

A B C

C Multi-purpose waling WS10 Top50 or WU12 Top50

H

98063-208-06

A Strengthening profile Xclimb 60 8.90m B Frame Xbright C Wedge clamp Xbright IPE 220

Wedge clamp Xbright IPE 220: H ... permitted horizontal load: 11 kN

Transferring vertical loads Vertical loads are transferred by the Corner connector Xbright 90°.

V

D

98063-245-02

E

D Corner connector Xbright 90° E Squared timber

Corner connector Xbright 90°: V ... permitted vertical load: 12 kN

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

Framed enclosure Xbright

Gap between 2 screen-units The gap between 2 screen-units can be closed with sealing-profiles.

Sealing profile Xbright 1.20m or Sealing-profile guide rail Xbright 3.60m

The overlap between the sealing-profiles compensates for any tolerances and deviations.

Plan view: a A

B

C

98063-246-01

b

c

b D

a ... 200 mm b ... 75 mm (projecting length of platform or protection flap) c ... 50 mm A Sealing profile Xbright 1.20m or 3.60m B Sealing-profile guide rail Xbright C Clip Xbright D Platform or flap

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19 The Formwork Experts

Framed enclosure Xbright

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Platforms and protection flaps Bracket Xbright 33 The Brackets Xbright 33 are used for making platforms.

They are fixed in the cross boreholes of the Xbright frames.

Adding telescopic profiles enables platform widths of up to 81 cm.

Telescopic profile Xbright 26 a

b

A

B

98063-238-02

a ... 33 cm b ... max. 26 cm A Bracket Xbright 33 B Telescopic profile Xbright 26

Telescopic profile Xbright 48 98063-238-01

a

c

Permitted service load: 1.5 kN/m2 (150 kg/m2) Load Class 2 to EN 12811-1:2003 Max. influence width: 1.50 m Board thicknesses for support centres of up to 2.50 m: â&#x2014;? Deck-boards min. 20x5 cm Note: The plank and board thicknesses given here comply with the C24 category of EN 338.

Observe all national regulations applying to deckboards and guard-rail boards.

A

C

98063-238-03

a ... 33 cm c ... max. 48 cm A Bracket Xbright 33 C Telescopic profile Xbright 48

Note: Any gaps at the edge of the platform can be closed by attaching rubber plates.

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

Protection flap Xbright The decking board is screwed onto the Protection-flap profile. Where there are varying storey heights, the protection flap can be hooked into the protection-flap holders for the relevant storey-height.

Using telescopic profiles allows protection flaps of up to 76 cm in width.

Framed enclosure Xbright

Before the screen is lifted, the protection flap is tipped up out of the way and held by the 'Protection flap securing hook Xbright'.

E D F

a b c

A B C

d 98063-232-01

98063-238-05

a ... 50 cm b ... max. 26 cm c ... min. 15 cm d ... min. 7 cm A Protection-flap holder Xbright B Protection flap profile Xbright 50

E Protection flap securing hook Xbright F Decking board

Note: Any gaps at the edge of the protection-flap can be closed by attaching rubber plates.

C Telescopic profile Xbright 26 D Protection-flap holder Xbright (for another storey-height)

Permitted service load: 0.75 kN/m2 (75 kg/m2) Load Class 1 to EN 12811-1:2003 Max. influence width: 1.50m

The Protection-flap profile can also be fitted to the decking board angled diagonally (e.g. near a column).

98063-200-04

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21 The Formwork Experts

Framed enclosure Xbright

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Corner solutions Corner connector Xbright 90°

Cantilevering enclosures The simplest solution for closing a corner is with cantilevering enclosures.

H

F

B

98063-289-01

A

98063-258-01

F Corner connector Xbright 90° H Clip Xbright

A Floor support Xclimb 60 rigid B Guiding shoe Xclimb 60 rigid

Corner connector Xbright 90°: Permitted moment: 0.6 kNm

Other corner solutions

☞

Important note:

F

The diagrams shown in the 'Structural design' chapter are not valid for the following corner solutions. In these cases, revised static verification is required.

F

C

Joining with scaffold tubes F G E

C

D E 98063-257-01

C Floor support Xclimb 60 or Floor support Xclimb 60 variable F Corner connector Xbright 90° 98063-259-01

C Floor support Xclimb 60 or Floor support Xclimb 60 variable D Scaffold tube 48.3mm E Screw-on coupler 48mm 50 F Corner connector Xbright 90° G Swivel coupler 48mm

22

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Structural design

Structural design

Structural design

Imposed loads V H

Anchoring forces per suspension point

FX

98009-248-01

V ... permitted vertical load max. 30 kN H ... permitted horizontal load: max. 60 kN

98009-248-01

a

FZ(1) H2

H2

FZ(2)

a ... 400 mm

Max. anchoring forces: FX, k = 60 kN (Ed = 90 kN) FZ(1),k = 65 kN (Ed = 97.5 kN) FZ(2),k = 106 kN (Ed = 159 kN)

98063-288-01

H2 ... lateral horizontal loads

â&#x2DC;&#x17E;

Important note: Lateral horizontal loads are not allowed on the 'Floor support Xclimb 60 rigid'!

For higher imposed loads than these, the Floor supports Xclimb 60 described in the section headed "Additional areas of use" must be used.

999806302 - 05/2012

23 The Formwork Experts

Structural design

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Determining the influence width Wind pressure

Influence width

1) Determine the wind pressure as a function of the wind speed, the building environment and the structure height.

2) Use the relevant curve (A) to (F) in the following diagram.

➤ Select the influence width as a function of the storey height. with no Strengthening profile Xclimb 60 8.90m 4.5

0.88 (F)

Follow the directions in the Calculation Guide "Wind loads to the Eurocodes" when determining the wind pressure or ask your Doka technician!

Note: Intermediate values may be linearly interpolated.

4.3 4.1

Storey height [m]

Curve

2.21 (A)

Wind pressure [kN/m2] we = cp, net x q(Ze) 1.70 1.43 1.36 1.10 (B) (C) (D) (E)

on 'Frames Xbright PC yellow' (wind-impermeable)

3.9 3.7 3.5 3.3 3.1

Important note:

2.7

● The diagrams apply to the following imposed loads: - V ... permitted vertical load: max. 30 kN - H ... permitted horizontal load: max. 60 kN ● The diagrams only apply if the protection screen cantilevers max. 2.0 m beyond the floor-slab to be poured (see the section headed 'System dimensions'). ● The structural design data given here apply only to standard assignments on straight walls.

For assignments on e.g. inclined walls, separate statical verification must be performed.

2.5 0.00

A 1.00

B

2.00

C

D

3.00

E 4.00

F 5.00

6.00

Influence width [m]

Use Strengthening profiles Xclimb 60 8.90m to extend the influence width. with Strengthening profile Xclimb 60 8.90m 4.5 4.3 4.1

Storey height [m]

☞

98063-101

2.9

3.9 3.7 3.5 3.3

F

3.1

2.7 2.5 0.00

A 1.00

2.00

B 3.00

C D 4.00

E 5.00

98063-100

2.9

6.00

Influence width [m]

Examples ● Basic data: - curve (B) (wind pressure = 1.70 kN/m2) - enclosure with 'Frames Xbright PC yellow' - storey height: 3.50m ● with no Strengthening profile Xclimb 60 8.90m - influence width: 2.10m ● with Strengthening profile Xclimb 60 8.90m - influence width: 2.95m

24

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

on 'Frames Xbright mesh' ➤ Select the influence width as a function of the storey height. with no Strengthening profile Xclimb 60 8.90m

Structural design

with Strengthening profile Xclimb 60 8.90m Where Strengthening profiles are used in conjunction with 'Frames Xbright mesh', the maximum protectionscreen width is 9.60 m.

98063-244-04

4.5 4.3

C

Storey height [m]

4.1 3.9

c

B

3.7

b

c

a

3.5

a ... max. 9.60 m b ... 5.40 m - 6.00 m c ... max. 2.10 m

3.3 3.1

A 98063-102

2.9 2.7 2.5 0.00

1.00

2.00

3.00

4.00

5.00

Influence width [m]

Examples ● Basic data: - curve (B) (wind pressure = 2.21 kN/m2) - enclosure with 'Frames Xbright mesh' - storey height: 3.50m ● with no Strengthening profile Xclimb 60 8.90m - influence width: 4.10m Use Strengthening profiles Xclimb 60 8.90m to extend the influence width.

999806302 - 05/2012

25 The Formwork Experts

Structural design

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Structural design of Framed enclosure Xbright The permitted wind pressure is given for protection screens with widths of 4.80 m, 6.00 m and 7.20 m.

The permitted wind pressure on 'Frames Xbright PC yellow' is increased when these are strengthened by universal walings.

c

c A

Important note: d

☞

Width 4.80 m

The permitted wind pressure only applies when the following preconditions are met: ● symmetrical protection screens ● frames arranged as shown here Versions differing from those shown here will require revised static verification.

'Clips Xbright' at a cross-joint: Permitted moment: 0.6 kNm

98063-203-03

'Clips Xbright' at a T-joint: Permitted moment: 0.3 kNm

98063-203-04

☞

Important note:

98063-244-01

The permitted moments only apply if the clips are located in the cross borehole nearest the corner. b

Frami universal waling: Permitted moment: 1.3 kNm

b a

a ... 4.80m b ... cantilever c ... 2.40 m d ... 1.20m

a

A Frami universal waling 1.25m

98063-273-03

a ... max. 150 mm

Example: ● Requirements: - 2 'Clips Xbright' at the cross-joint - strengthened by Frami universal waling ● Permitted moment: 0.6 kNm + 1.3 kNm = 1.9 kNm

26

Permitted wind pressure [kN/m2] we = cp, net x q(Ze) Frames Xbright Frames Xbright PC yellow mesh b ...

Cantilever [m] linked with Clips strengthened linked with Clips with universal Xbright Xbright walings 0.825 0.56 1.76 0.900 0.69 2.20 0.975 0.93 1.050 1.39 2.65 2.65 1.350 1.39 1.425 0.93 1.500 0.69 2.20 999806302 - 05/2012

The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Width 6.00 m

Structural design

Width 7.20 m

c

d

c

c

c

c A

d

d

A

98063-244-03

98063-244-02

b

b

b

b a

a a ... 7.20m b ... cantilever c ... 2.40 m d ... 1.20m

a ... 6.00m b ... cantilever c ... 2.40 m d ... 1.20m

A Frami universal waling 1.25m

b ... cantilever [m] 1.350 1.425 1.500 1.575 1.650

Permitted wind pressure [kN/m2] we = cp, net x q(Ze) Frames Xbright Frames Xbright mesh PC yellow linked with Clips Xbright linked with Clips Xbright 1.85 2.65 2.65 2.65 1.23 0.79

b ... cantilever [m] 1.350 1.425 1.500 1.575 1.650

Permitted wind pressure [kN/m2] we = cp, net x q(Ze) Frames Xbright Frames Xbright PC yellow mesh strengthened linked with Clips linked with Clips with universal Xbright Xbright walings 0.56 1.76 0.75 2.51 1.39 2.65 2.65 2.65

999806302 - 05/2012

27 The Formwork Experts

Anchoring on the structure

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Anchoring on the structure

Anchoring on the structure

☞

Important note: The system is anchored to the structure by the Tie-rod system 15.0.

Stop-anchor 9408-240-01

Positioning point and suspension point F

c d

a

a b

Components: E

b

Risk of confusion! ➤ When the system is combined with Doka automatic climbing systems, the Tie-rod system 20.0 must be used throughout the entire project.

This also applies to combinations with guided climbing systems (e.g. Guided climbing formwork Xclimb 60).

c

E

G

A B C D 98009-243-01

Stop-anchor 15.0 11.5 cm 16 cm 40 cm 11.5 cm 16.0 cm 40.0 cm 17.0 cm 22.0 cm 46.0 cm Where the concrete cover 'd' = 2 cm 19.0 cm 24.0 cm 48.0 cm Where the concrete cover 'd' = 3 cm 20.0 cm 25.0 cm 49.0 cm

a ... tie-rod length b ... installation depth c ... minimum slab thickness d ... concrete cover

Note: Stop-anchors of different lengths should not be mixed in the same project.

A Universal climbing cone 15.0 B Sealing sleeve K 15.0 (expendable anchoring component)

WARNING

C Stop-anchor 15.0 (expendable anchoring component)

The short Stop-anchor 15.0 11.5cm has a much lower design capacity than the Stopanchor 15.0 16cm. ➤ For this reason, the short stop-anchor is only allowed to be used on systems with low tensile loads at the anchoring location, such as on climbing systems inside shafts. ➤ If the geometry means that it is only possible to install the short stop-anchor, then revised static calculation, with extra reinforcement steel, is required in cases where larger tensile loads may occur. ➤ The Stop-anchor 15.0 11.5cm is only permitted for wall thicknesses < 24 cm. For wall thicknesses ≥ 24 cm, the Stop-anchor 15.0 16cm (or larger) must be used.

D Depth mark E Cone screw B 7cm F Floor support Xclimb 60 rigid G Guiding shoe Xclimb 60 rigid

● Universal climbing cone 15.0 - The positioning point and the suspension point are both prepared using this one single type of cone ● Stop-anchor 15.0 - Expendable anchoring component for anchoring the Universal climbing cone (and thus the climbing unit) in the concrete from one side. ● Cone screw B 7cm - On the positioning point - for fastening the Universal climbing cone.

- On the suspension point – for safe fixing of the 'Floor support Xclimb 60 rigid' and thus of the whole climbing unit. ● Floor support Xclimb 60 rigid - For anchoring the protection screen to the floorslab. The "Guiding shoe" is fastened to the "Floor support", with a Cone screw B 7cm. ● Guiding shoe Xclimb 60 rigid - Provides guidance during repositioning, and loadtransfer.

28

WARNING The Stop-anchor 15.0 11.5cm may accidentally come unscrewed from the Universal climbing cone while low-viscosity concrete is being poured. ➤ Take additional precautions to prevent the Stop-anchor 15.0 11.5cm from being turned.

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Dimensioning the suspension point The required cube compressive strength of the concrete at the time of loading must be specified separately for each project by the structural designer. It will depend on the following factors: ● load actually occurring ● length of the stop-anchor ● reinforcement / extra reinforcement steel ● distance from edge The introduction of the forces, the transfer of these forces into the structure, and the stability of the overall construction, must all be verified by the structural designer.

Anchoring on the structure

Positioning point ➤ Push the sealing sleeve all the way onto the Universal climbing cone. ➤ Screw the Stop-anchor into the Universal climbing cone, until it engages (up to the depth mark). ➤ Fasten the Universal climbing cone to the installation template with a Cone screw B 7cm.

The installation template ensures that the positioning-point is correctly located.

The required cube compressive strength fck,cube,current must be at least 10 N/mm2, however.

92841-222-02

WARNING ➤ Always screw the Stop-anchor into the Universal climbing cone until it fully engages (i.e. up to the depth mark).

Not screwing the anchor sufficiently far into the cone may subsequently lead to reduced load-bearing capacity and to the failure of the suspension point – resulting in injury and damage. ➤ For the positioning point and suspension point, ONLY use Cone screws B 7 cm (head of screw is red, to indicate its high load-bearing capacity)!

WARNING Sensitive rod steel! ➤ Never weld or heat tie-rods. ➤ Tie rods that are damaged or have been weakened by corrosion or wear must be withdrawn from use. ➤ Only use approved tie-rods.

☞

● The axis of the universal climbing cone must be at right-angles to the surface of the concrete – maximum angle of deviation: 2°. ● Embed the Universal climbing cone so that it is flush with the concrete surface. ● Do not exceed the tolerances for the locations of the positioning point and suspension point. ● Protect the thread from soiling. ● Universal climbing cones are supplied with Sealing sleeves K. Every time the positioning cones are re-used, fit them with new sealing sleeves first.

➤ Fix the installation template to the stop-end formwork. b

92841-222-01

☞

Important note: ➤ The positioning-point must align with the suspension point beneath it (± 10 mm in the horizontal). ➤ Tie the Stop-anchor tightly to the reinforcements with binding wire.

b

Preparing the positioning-point

a 98009-242-01

a ... Centre-to-centre spacing (± 20 mm) b ... 480 mm (± 10 mm)

999806302 - 05/2012

29 The Formwork Experts

Anchoring on the structure

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Pouring ➤ Before pouring, check all positioning points and suspension points once again. ● The axis of the universal climbing cone must be at right-angles to the surface of the concrete – maximum angle of deviation: 2°. ● Embed the Universal climbing cone so that it is flush with the concrete surface. ● Do not exceed the tolerances for the locations of the positioning point and suspension point. ● The sealing sleeve must be completely pushed onto the Universal climbing cone. ● The depth mark on the stop-anchor must be right up against the Universal climbing cone = must be screwed in to the full depth. ● Protect the thread from soiling. ➤ Do not touch positioning-points with the vibrator. ➤ Do not place concrete directly above the positioningpoints.

Preparing the suspension point ➤ Screw a Cone screw B 7cm into the end face of the Floor support.

➤ Remove the safety pin from the 'Guiding shoe'. ➤ Push the "Guiding shoe" onto the cone screw on the "Floor support". ➤ Tighten the cone screw. A tightening torque of 100 Nm (20 kg assuming a ratchet-length of approx.

50 cm) is sufficient. ➤ Insert the safety pin back into the 'Guiding shoe' until it is fully engaged.

H

G 98009-283-01

G Guiding shoe Xclimb 60 rigid H Safety pin

➤ Turn the safety pin downwards.

C

a

H

98009-249-02

98009-304-01

C Cone screw B 7cm

a ... 35 mm

➤ Fix the Floor support Xclimb 60 in the Universal climbing cone 15.0 with a second Cone screw B 7cm.

A tightening torque of 100 Nm (20 kg assuming a ratchet-length of approx. 50 cm) is sufficient.

H Safety pin

The "Guiding shoe" is now secured against accidental lift-out.

The handle of the safety pin must be pointing downwards!

98009-249-01

Forcibly tightening the Cone screw B 7cm any more than this may cause damage and even cause the form-tie to break!

The only tool allowed to be used for screwing in and fixing the Cone screw B 7cm in the Universal climbing cone is the Reversible ratchet 3/4".

Reversible ratchet 3/4"

Tr687-200-01

Reversible ratchet 3/4" with extension

Tr687-200-01

30

Ratchet MF 3/4" SW 50

Tr687-200-01

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Retrofitting a safe suspension point e.g. if the crew forgot to prepare a positioning-point. ➤ Drill a hole of diam. 25 mm. ➤ Drill a hole of diam. 55 mm and 130 mm depth. ➤ Screw the Cone screw B 7cm into the Universal climbing cone. ➤ Screw the tie-rod into the Universal climbing cone until it is fully engaged, and put the rod part-way into the hole. ➤ Paste the ready-mix mortar (site-provided) into the drilled hole with a spatula.

Anchoring on the structure

☞

Important note: ➤ Weld a seam onto the Super-plate to join the nut and the plate. Do this BEFORE screwing the Super-plate onto the tie-rod. ➤ Screw the welded Super-plate onto the underside of the concrete floor-slab and secure it with a screw and dowel so that it cannot be accidentally unscrewed.

G

A

98009-277-01

B

c

F

b

C

E

D

D Super-plate 15.0 E Weld-seam F Hexagon timber screw 10x50 G Dowel, Ø12 a 98009-276-01

a ... 25 mm b ... 130 mm c ... 55mm A Universal climbing cone + Sealing sleeve K B Tie-rod 15.0mm C Ready-mix mortar

➤ Insert the unit so that the Universal climbing cone is flush with the concrete surface.

Scrape away the excess ready-mix mortar with the spatula.

➤ Mount the "Floor support" and "Guiding shoe" in the same way as for the standard suspension point.

Dimensioning the suspension point The required cube compressive strength of the concrete and ready-mix mortar at the time of loading must be specified separately for each project by the structural designer. It will depend on the following factors: ● load actually occurring ● slab thickness ● reinforcement / extra reinforcement steel ● distance from edge The introduction of the forces, the transfer of these forces into the structure, and the stability of the overall construction, must all be verified by the structural designer.

The required cube compressive strength fck,cube,current must be at least 10 N/mm2, however.

999806302 - 05/2012

31 The Formwork Experts

Anchoring on the structure

32

User information Protection screen Xclimb 60 with Framed enclosure Xbright

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Assembly instructions

Assembly instructions

Assembly instructions

Observe all national regulations applying to deckboards and guard-rail boards.

The modular design of the Xclimb 60 system means that many different combinations are possible.

Depending on the project, the actual design may thus differ very greatly from the basic type described here. ➤ In these cases, you should discuss the assembly procedure with your Doka technician. ➤ Follow the shop drawing / assembly plan exactly.

☞

Note: The plank and board thicknesses given here comply with the C24 category of EN 338.

Important note: ● A hard, flat, firm surface is needed! ● Prepare a sufficiently large assembly area. ● Do not use the Frami lifting hook for repositioning the Xbright frames.

Overview of assembly steps

4

1 7 2 5

8

10

6 9 3 98063-205-01

1.

2.

3.

4.

Laying down and joining the Xbright frames.

Mounting the 'Wedge clamps Xbright'.

Preparing a step for the Strengthening profile.

Mounting the Strengthening profile Xclimb 60 and Vertical profile Xclimb 60.

5. Mounting Universal walings to strengthen the frame profiles.

6. Mounting the sealing-profiles.

7. Mounting the 'Brackets Xbright'.

8. Mounting the protection flaps.

9. Mounting the gap-closing platform.

10.Mounting corner connectors to transfer vertical loads

999806302 - 05/2012

33 The Formwork Experts

Assembly instructions

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Mounting the 'Wedge clamps Xbright'

➤ Prepare an assembly floor with Doka beams H20, for placing the Xbright frames onto.

➤ Bolt Wedge clamps Xbright to the frame profiles.

Insert the bolts from 'below', as shown.

Width-across 24 mm

a

Laying down and joining the Xbright frames

98063-214-02

a ... 220 mm

When using Strengthening profiles, allow for a step in the assembly floor. ➤ Secure the Doka beams H20 so that they cannot tip over. ➤ Lay down the Xbright frames (see the section headed 'Transporting, stacking and storing').

C

98063-210-01

A

C Wedge clamp Xbright IPE 220

98063-214-01

A Frame Xbright

➤ Join the Xbright frames together using the 'Clips Xbright' (see 'Frame Xbright in detail').

B

98063-215-01

B Clip Xbright

34

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Preparing a step for the Strengthening profile

Assembly instructions

➤ Lay down further Xbright frames and join them together. ➤ Bolt the formwork sheet to the end face of the Xbright frames with hexagon bolts M16.

98063-211-03

98063-286-01

b

a

➤ Prepare diam. 50 mm holes for the bolts of the 'Wedge clamps Xbright' in the formwork sheet.

➤ Bolt Wedge clamps Xbright to the frame profiles.

Insert the bolts as shown, from 'above'.

Width-across 24 mm

C

98063-211-02

a ... 220 mm b ... 60 mm

98063-210-03

➤ Bolt the formwork sheet to the end face of the Xbright frames with hexagon bolts M16.

C Wedge clamp Xbright IPE 220

Note: On all the wedge-clamps 'below' the step, insert the bolts from 'above'.

Bolting-items needed for each joint: ● 1 hexagon bolt M16x50 ● 1 washer 17 ● 1 washer 16 (DIN EN ISO 7094) ● 1 hexagon nut M16

98063-287-01

98063-213-01

999806302 - 05/2012

35 The Formwork Experts

Assembly instructions

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Mounting the Strengthening profile Xclimb 60 and Vertical profile Xclimb 60

➤ Lift the Strengthening profile across to the preassembled frames and push it sideways into the Wedge clamps Xbright. ➤ Tighten the bolts of the clamps to fix the Strengthening profile.

➤ Dismount the fixing plates from the 'Wedge clamps Xbright'.

E

D

C

98063-236-01

C Wedge clamp Xbright IPE 220

98063-210-02

E Strengthening profile Xclimb 60 8.90m

D Fixing plate

Mounting the Strengthening profile Xclimb 60 ➤ Place the lifting-beam onto squared timbers. ➤ Set the slinging points on the Lifting beam 110 kN 6.00m to the required centre-to-centre distance.

➤ Bolt fixing plates to the Wedge clamps Xbright.

Width-across 24 mm E

b D

C 98063-211-01

92842-209-01

C Wedge clamp Xbright IPE 220 D Fixing plate

β ... max. 30°

E Strengthening profile Xclimb 60 8.90m

Follow the directions in the "Lifting beam 110kN 6.00m" Operating Instructions! ➤ Pass lifting slings around the Strengthening profile and attach them to the lifting beam.

36

➤ Detach the lifting chain from the Strengthening profile. ➤ Mount a second Strengthening profile in the same way.

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Mounting the Vertical profile Xclimb 60 ➤ Bolt the shackle to the vertical profile with a threaded bolt and hexagon nut.

Width-across 36 mm ➤ Secure the hexagon nut with a cotter pin.

F

Assembly instructions

WARNING Highly stressed threaded joints!

Risk of fracture if unsuitable screws are used. ➤ ALWAYS use the "Screw-set for Strengthening-profile Xclimb 60". ➤ Use NEW "Screw-sets" every time the equipment is re-assembled. ➤ Bolt the vertical profile onto the Strengthening profile (position as shown in shop drawing / assembly plan).

A tightening torque of 70 Nm (20 kg assuming a ratchet-length of approx. 35 cm) is sufficient.

Distance between bolted joints: 450 mm Spanner size (width-across) 24 mm

98009-214-01

F Shackle Xclimb 60 6.5to

Included in scope of supply: ● 1 threaded bolt M24 ● 1 hexagon nut M24 ● 1 cotter pin Follow the directions in the "Shackle Xclimb 60 6.5to" Operating Instructions! ➤ Attach one lifting chain to the shackle and pass the second lifting chain around the vertical profile. ➤ Lift the vertical profile across to the pre-assembled frames. ➤ Set down the vertical profile on the Strengthening profile and push it sideways into the wedge-clamps. ➤ Tighten the bolts of the clamps to fix the vertical profile.

H

98063-208-04

H Strengthening-profile screw-set Xclimb 60

➤ Bolt fixing plates to the Wedge clamps Xbright.

Width-across 24 mm E

D

C 98063-211-01

C

C Wedge clamp Xbright IPE 220 98063-209-01

G

C Wedge clamp Xbright IPE 220 G Vertical profile Xclimb 60 10.75m

D Fixing plate E Strengthening profile Xclimb 60 8.90m

➤ Mount a second vertical profile in the same way.

➤ Detach the lifting chain from the vertical profile.

999806302 - 05/2012

37 The Formwork Experts

Assembly instructions

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Mounting Universal walings to strengthen the frame profiles ➤ Mount Frami universal walings to the Xbright frames, with 3 'Profile connectors Xbright 4cm' per waling.

Width-across 24 mm

Mounting the sealing-profiles ➤ Use 'Clips Xbright' to mount sealing-profile guide rails to the Framed enclosure Xbright.

B

A

98063-208-03

I J

98063-273-01

I

Frami universal waling 1.25m

J Profile connector Xbright 4cm

A Sealing-profile guide rail Xbright B Clip Xbright

➤ Insert sealing-profiles into the sealing-profile guide rails and fix them with universal countersunk screws 6x30.

D

C

98063-208-02

C Sealing profile Xbright 1.20m or 3.60m D Universal countersunk screw 6x30

C

C

98063-208-01

C Sealing profile Xbright 1.20m or 3.60m

38

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Mounting the 'Brackets Xbright'

Assembly instructions

Cut-out needed in platform decking

➤ Bolt the brackets onto the Xbright frames.

Width-across 24 mm

a

b

D

A

a

c d

98063-200-05

a ... 100 mm b ... 200 mm c ... 350 mm d ... 450 mm D Floor support Xclimb 60 rigid

Cut-out needed in platform decking 98063-206-01

A Bracket Xbright 33

E

e

f

Included in scope of supply: ● 1 hexagon bolt M16x50 ● 1 washer 17 ● 1 hexagon nut M16 ➤ Insert a 'Telescopic profile' into the bracket. ➤ Bolt deck-boards onto the brackets and telescopic profiles.

C

B

g h

98063-200-07

e ... 110 mm f ... 140 mm g ... 320 mm h ... 450 mm E Floor support Xclimb 60 or Floor support Xclimb 60 variable

98063-205-02

Note: Any gaps at the edge of the platform can be closed by attaching rubber plates.

B Telescopic profile Xbright 26 or 48 C Deck-board 5x20cm

Bolting-items needed: ● Square bolts M10x120 ● Washers A10.5 ● Hexagon nuts M10

☞

Important note: At least one of the bolts used for fixing on the decking must also fix the Telescopic profile to the bracket.

999806302 - 05/2012

39 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Mounting the protection flaps

Cut-out in decking board

➤ Bolt the protection-flap holders onto the Xbright frames.

Width-across 24 mm

a

E

b

c

Assembly instructions

d

A

e

h

f

i g 98063-200-03

98063-216-01

A Protection-flap holder Xbright

Included in scope of supply: ● 1 hexagon bolt M16x50 ● 1 washer 17 ● 1 hexagon nut M16

a ... 160 mm b ... 70 mm c ... 200 mm d ... 320 mm e ... 390 mm f ... 520 mm g ... 1000 mm h ... 70 mm i ... 80 mm E Floor support Xclimb 60 rigid

Cut-out in decking board

k

j

n

l

➤ Cut the decking board to the appropriate size. ➤ Bolt the Protection-flap profile and the Telescopic profile to the decking board.

Width-across 17 mm Bore diameter: 12 mm D

C F

B

m o

h

n

i 98063-217-01

g B Telescopic profile Xbright 26 or 48 C Protection flap profile Xbright 50 D Decking board

Bolting-items needed for each Protection-flap profile: ● 3 square bolts M10 (length will depend on the cross-section of the decking board) ● 3 washers A10.5 ● 3 hexagon nuts M10

☞

Important note: At least one of the bolts used for fixing on the decking must also fix the Telescopic profile to the Protection-flap profile.

98063-200-06

g ... 1000 mm h ... 70 mm i ... 80 mm j ... 240 mm k ... 100 mm l ... 140 mm m ... 300 mm n ... 50 mm o ... 550 mm F Floor support Xclimb 60 or Floor support Xclimb 60 variable

The dimensions given here are valid if the protection flap is angled by max. 25° to the concrete floor-slab when closed.

For steeper angles than this, wider decking boards are required.

Note: Any gaps at the edge of the protection-flap can be closed by attaching rubber plates.

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

➤ Hook the protection flap onto the protection-flap holder, and close the securing hook on the protection-flap holder.

Assembly instructions

Securing the protection flap with a safety chain (alternative) ➤ Screw a safety chain onto the decking board.

Width-across 17 mm ➤ Hook the safety chain into one of the holes on the Strengthening profile.

H

98063-205-06

A

98063-205-03

98063-242-01

A Protection-flap holder Xbright C Securing chain 18cm

a

Protection-flap securing hook ➤ Bolt one protection-flap securing hook onto the Xbright frames for each protection flap. ➤ Fix the protection flap with the protection-flap securing hook.

Nuts & bolts etc. required for each "Securing chain 18cm": ● 1 square bolt M10x50 ● 1 washer A10.5 ● 1 hexagon nut M10

G

98063-218-02

a ... max. 50 mm G Protection flap securing hook Xbright

Included in scope of supply: ● 1 hexagon bolt M16x50 ● 1 washer 17 ● 1 hexagon nut M16

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41 The Formwork Experts

Assembly instructions

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Mounting the gap-closing platform

Cut-out needed in platform decking (for Vertical profile Xclimb 60):

➤ Mount Doka beams H20 to the Platform beams.

Width-across 13 mm Bore diameter: 10 mm

d b

c

B

a

A

a 98063-224-01

a ... centre-to-centre spacing (tolerance max. ±5 mm) A Platform beam Xclimb 60

98063-220-02

a ... 240 mm b ... 310 mm c ... 110 mm d ... 750 mm

B Doka beam H20

Beam screws H8/70 or S8/60

➤ Mount toe-board planks to the platform with universal countersunk screws. ➤ Toe-board planks to which a rubber plate is to be attached must be fixed with Angle connectors 9x5cm.

F

98063-223-03

E

98063-223-02

D

➤ Fasten deck-boards to the Doka beams with universal countersunk screws 6x90.

98063-222-01

D Toeboard

C

E Angle connector 9x5cm F Rubber plate 98063-223-01

C e.g. plank, 5x20 cm

➤ Screw the rubber plate onto the toe-board planks with a wooden batten.

Every deck-board must be fixed with 4 screws!

Do a sight-check to make sure that the deckboards have been fixed properly!

F G

98063-222-02

F Rubber plate G Wooden batten

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

➤ Place the lifting-beam onto squared timbers. ➤ Set the slinging points on the Lifting beam 110 kN 6.00m to the required centre-to-centre distance. b

92842-209-01

β ... max. 30°

Assembly instructions

Mounting corner connectors to transfer vertical loads A Corner connector Xbright 90° is required on each vertical profile and Strengthening profile to secure the framed enclosure in the vertical direction. ➤ Bolt a squared timber to the corner connector to act as a spacer vis-à-vis the frame profiles. ➤ Bolt Corner connectors to the vertical profiles and Strengthening profiles.

Width-across 24 mm

Follow the directions in the "Lifting beam 110kN 6.00m" Operating Instructions!

J

➤ Pass lifting slings around the gap-closing platform and attach them to the lifting beam. ➤ Lift the gap-closing platform across to the protection screen and manoeuvre it through the vertical profiles.

I

98063-245-02

J I

98063-245-01

I

Corner connector Xbright 90°

J Squared timber 98063-219-01

➤ Bolt the platform beams to the vertical profiles with 4 bolts from the 'Strengthening-profile screw-set Xclimb 60' for each beam.

Width-across 24 mm

Bolting-items needed: ● 2 hexagon bolts M16x50 ● 2 washers 17 ● 2 hexagon nuts M16

98063-205-05

H Strengthening-profile screw-set Xclimb 60

➤ Detach the gap-closing platform from the crane.

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43 The Formwork Experts

Assembly instructions

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Starting up

☞

➤ Use a personal fall-arrest system when putting up the fall-arrest railings (e.g. Doka personal fall-arrest set). ➤ Mount guard rails around all exposed edges. ➤ Mount the "Floor supports" and "Guiding shoes" (see the section headed "Anchoring on the structure").

Preparing all the "Guiding shoes" 1) Pull the safety clip out of the guide tube.

2) Pivot the guide cheeks to the rear.

3) Bolt the safety clip back into the guide tube.

Attaching the crane

☞

Oblique pull causes deformation of the vertical profiles. ➤ Use a Lifting beam 110 kN 6.00m when repositioning the Protection screen Xclimb 60. ➤ Place the lifting-beam onto squared timbers. ➤ Set the slinging points on the Lifting beam 110 kN 6.00m to the required centre-to-centre distance. b

H

1

I

92842-209-01

2

G

β ... max. 30°

Follow the directions in the "Lifting beam 110kN 6.00m" Operating Instructions!

98009-251-01

98009-250-01

3

G Guide tube

➤ Attach the chains to the lifting-beam and to the shackles of the vertical profiles.

H Safety clip I

Guide cheek

4) Move the pressure bolts of the 'Guiding shoes' into position (see illustration).

K

98010-258-01

J

98063-241-01

● The protection-flap securing hooks on the protection-flap holders must be closed. ● The protection flaps must be secured by the protection-flap securing hooks.

K

J

➤ Remove any loose items from the protection screen.

98010-255-01

98063-234-04

J Pressure bolt K Fall-arrest barrier

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

Fix the protection screen to the suspension points â&#x17E;¤ Lift the protection screen by crane and guide it towards the suspension points with the aid of taglines.

Assembly instructions

Closing the guide cheeks on all the "Guiding shoes" 1) Pull the safety clip out of the guide tube.

2) Pivot the guide cheeks to the front.

3) Push the guide cheeks up against the vertical profile.

4) Bolt the safety clip back into the guide tube.

4

I 2

G 3 1

98009-284-01

K

98009-285-01

H

G Guide tube H Safety clip I L

Guide cheek

The guide cheeks (I) of the Guiding shoes Xclimb 60 must reach over the flange of the profile.

The safety clips (H) must be bolted next to the guide cheeks in the guide tube (G) .

K

98063-234-03

H

K Fall-arrest barrier

G

I

L Tag-line 98009-267-02

â&#x17E;¤ Lower the protection screen onto the pressure bolts.

98010-308-01

J Pressure bolts

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45 The Formwork Experts

Assembly instructions

User information Protection screen Xclimb 60 with Framed enclosure Xbright

➤ Close the protection flap.

98063-232-01

☞

Important note: ➤ Provide safe access routes to the slinging points. ➤ Detach the lifting chain from the protection screen.

98063-234-02

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

Repositioning

Repositioning

Repositioning

Hydraulic system The protection screen is moved by means of a hydraulic branch-line system.

One hydraulic unit is sufficient to power up to 4 'Hydraulic cylinders Xclimb 60'.

Hydraulic unit Xclimb 60 50/60Hz

Installing the hydraulic system for the first time ➤ Bolt the lifting mechanism to the hydraulic cylinder, and secure the bolt with a linch-pin.

D

Is supplied to the site ready for operation.

C

98009-271-01

C Hydraulic cylinder Xclimb 60 D Lifting mechanism Xclimb 60

➤ Arrange the hydraulic hoses from the hydraulic unit and connect them to the hydraulic cylinders.

D A

B

C

92810-804

Drive mechanism The hydraulic unit transforms electrical energy into hydraulic energy.

The hydraulic system is equipped with all necessary electrical and hydraulic control and safety elements for ensuring lasting safe operation. ● Required supply voltage: 400V/50Hz or 480V/60Hz

98063-226-07

A Hydraulic unit Xclimb 60 50/60Hz B Hydraulic hose Xclimb 60 C Hydraulic cylinder Xclimb 60 D Lifting mechanism Xclimb 60

Follow the directions in the "Doka automatic climbing formwork Xclimb 60" Operating Instructions!

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47 The Formwork Experts

Repositioning

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Hydraulic repositioning Instructions for safe resetting of the entire unit

☞

Important note: ● Before repositioning: Remove all loose items from platforms and protection flaps. ● Max. wind speed during resetting: 72 km/h. ● "Passenger transportation" is forbidden! ● When one climbing unit is lifted and repositioned, this opens up exposed fall-hazard locations on the remaining units. These exposed locations must be made safe by putting up an access prohibition barrier.

This access prohibition barrier must be fixed at least 2.0 m before the drop-off edge.

Repositioning operation Preparing the lifting operation ➤ Mount the "Floor supports" and "Guiding shoes" (see the section headed "Anchoring on the structure").

E

F

98009-304-01

E Floor support Xclimb 60 rigid F Guiding shoe Xclimb 60 rigid

● The personnel in charge of the repositioning operation are responsible for positioning the access prohibition barriers correctly. ● During the repositioning operation, the persons operating the protection screen must use personal protective equipment to guard against falls (e.g. Doka personal fall-arrest set).

98009-301-01

➤ If necessary, pull the vertical profile towards the building with a chain hoist.

Follow the directions in the "Doka automatic climbing formwork Xclimb 60" Operating Instructions!

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999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Closing the guide cheeks on all the "Guiding shoes" 1) Pull the safety clip out of the guide tube.

2) Pivot the guide cheeks to the front.

3) Push the guide cheeks up against the vertical profile.

4) Bolt the safety clip back into the guide tube.

Repositioning

â&#x17E;¤ Mount guard rails around all exposed edges. â&#x17E;¤ Move the pressure bolts of the 'Guiding shoes' into position (see illustration).

J 4

2

G

I

3

98009-286-01

H 1 98009-302-01

98009-303-01

G Guide tube

J

H Safety clip I

Guide cheek

The guide cheeks (I) of the Guiding shoes Xclimb 60 must reach over the flange of the profile.

The safety clips (H) must be bolted next to the guide cheeks in the guide tube (G) .

98010-254-01

K H G 98063-225-01

I

98009-267-02

J Pressure bolt

To make it easy to see the final position for the repositioning operation, a mark can be made on the vertical profile.

K Fall-arrest barrier

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49 The Formwork Experts

Repositioning

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Mounting hydraulic cylinders to the vertical profiles of the unit for repositioning 1) Place the hydraulic cylinder onto the "Guiding shoe".

2) Pull the guidepieces on the lifting mechanism to either side.

3) Place the lifting mechanism up against the vertical profile.

4) Close the guidepieces on the lifting mechanism.

4

2 3

1

98063-231-01

The profile guide (N) must be closed.

98063-230-01

N

98009-273-02

â&#x17E;¤ Tilt up the protection flap and fix it with the protection-flap securing hook.

L

98063-232-01

L Protection flap securing hook Xbright

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

Lifting

☞

Important note: There is a risk of the gap-closing platform colliding with the bottom 'Floor supports'. ➤ Only raise the protection screen as far as is necessary to dismantle the bottom 'Floor supports'. ➤ Extend the hydraulic cylinders approx. 5 cm.

This removes the load from the bottom 'Floor supports'.

Repositioning

➤ Raise the protection-screen, step-by-step, to the next casting section. ➤ Close the protection flap. ➤ After the repositioning operation is complete, retract the cylinders, dismount them and transport them to the next unit for repositioning.

WARNING Falling hazard! ➤ Do NOT dismount the 'Guiding shoes' on whose pressure bolts the screen unit is resting! ➤ Open the guide cheeks on the bottom "Guiding shoes". ➤ Unscrew the cone screw on the bottom "Floor support". ➤ Remove the “Floor support + Guiding shoe” unit from the edge of the slab.

J

98010-317-01

98063-226-02

J

98010-253-01

J Pressure bolts

The hydraulic cylinders can be placed on the hydraulic unit ready for transport to the next location.

98063-225-06

The “Floor supports” plus “Guiding shoes” can be put into Doka multi-trip transport boxes to be moved to the next usage location.

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51 The Formwork Experts

Repositioning

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Resetting by crane Instructions for safe resetting of the entire unit Important note: ● For repositioning the unit by crane, a lifting beam must be used. ● Before repositioning: Remove all loose items from platforms and protection flaps. ● Max. wind speed during resetting: 72 km/h. ● "Passenger transportation" is forbidden! ● When one climbing unit is lifted and repositioned, this opens up exposed fall-hazard locations on the remaining units. These exposed locations must be made safe by putting up an access prohibition barrier.

This access prohibition barrier must be fixed at least 2.0 m before the drop-off edge.

98009-301-01

☞

➤ If necessary, pull the vertical profile towards the building with a chain hoist.

Closing the guide cheeks on all the "Guiding shoes" 1) Pull the safety clip out of the guide tube.

2) Pivot the guide cheeks to the front.

3) Push the guide cheeks up against the vertical profile.

4) Bolt the safety clip back into the guide tube.

4

2

G

I

3

H

● The personnel in charge of the repositioning operation are responsible for positioning the access prohibition barriers correctly. ● During the repositioning operation, the persons operating the protection screen must use personal protective equipment to guard against falls (e.g. Doka personal fall-arrest set).

Repositioning operation Preparing the lifting operation ➤ Mount the "Floor supports" and "Guiding shoes" (see the section headed "Anchoring on the structure").

E

1 98009-302-01

98009-303-01

G Guide tube H Safety clip I

Guide cheek

The guide cheeks (I) of the Guiding shoes Xclimb 60 must reach over the flange of the profile.

The safety clips (H) must be bolted next to the guide cheeks in the guide tube (G) .

H G

F

I

98009-267-02

98009-304-01

E Floor support Xclimb 60 rigid

To make it easy to see the final position for the repositioning operation, a mark can be made on the vertical profile.

F Guiding shoe Xclimb 60 rigid

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999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Repositioning

➤ Mount guard rails around all exposed edges. ➤ Move the pressure bolts of the 'Guiding shoes' into position (see illustration).

J

98009-286-01

J

98010-254-01

K

98063-227-01

J Pressure bolt K Fall-arrest barrier

The pressure bolts in the "Guiding shoes" of the last floor-slab to be poured must be deactivated. ➤ Tilt up the protection flap and fix it with the protection-flap securing hook.

L

98063-232-02

L Protection flap securing hook Xbright

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53 The Formwork Experts

Repositioning

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Lifting

☞

Oblique pull causes deformation of the vertical profiles. ➤ Use a Lifting beam 110 kN 6.00m when repositioning the Protection screen Xclimb 60. ➤ Place the lifting-beam onto squared timbers. ➤ Set the slinging points on the Lifting beam 110 kN 6.00m to the required centre-to-centre distance.

Follow the directions in the "Lifting beam 110kN 6.00m" Operating Instructions! ➤ Attach the chains to the lifting-beam and to the shackles of the vertical profiles.

Close-up of crane hoisting point

☞

Important note: There is a risk of the gap-closing platform colliding with the bottom 'Floor supports'. ➤ Only raise the protection screen as far as is necessary to dismantle the bottom 'Floor supports'. ➤ Crane-lift the units by approx. 5 cm.

This removes the load from the bottom 'Floor supports'.

WARNING Falling hazard! ➤ Do NOT dismount the 'Guiding shoes' on whose pressure bolts the screen unit is resting! ➤ Open the guide cheeks on the bottom "Guiding shoes". ➤ Unscrew the cone screw on the bottom "Floor support". ➤ Remove the “Floor support + Guiding shoe” unit from the edge of the slab.

98063-233-02

A

A Shackle Xclimb 60 6.5to

98063-225-06

The “Floor supports” plus “Guiding shoes” can be put into Doka multi-trip transport boxes to be moved to the next usage location.

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

➤ Lift the protection-screen unit to the next casting section. ➤ Close the protection flap.

Repositioning

☞

Important note: ➤ Provide safe access routes to the slinging points. ➤ Detach the lifting chain from the protection screen.

J

98063-233-01

98010-317-01

98063-234-01

J

98010-253-01

J Pressure bolts

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55 The Formwork Experts

Dismantling

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Dismantling

Dismantling

General remarks

☞

Important note: ● A hard, flat, firm surface is needed! ● Prepare a sufficiently large assembly area.

Attaching the crane ➤ Attach the chains to the lifting-beam and to the shackles of the vertical profiles (see the section headed "Resetting by crane"). ➤ Tension the chains slightly with the crane.

➤ Mount guard rails around all exposed edges. ➤ Tilt up the protection flap and fix it with the protection-flap securing hook.

L

98063-232-01

L Protection flap securing hook Xbright 98063-290-01

Pivot the guide cheeks to the rear 1) Pull the safety clip out of the guide tube.

2) Pivot the guide cheeks to the rear.

3) Bolt the safety clip back into the guide tube.

1

H I

2

G

98009-251-01

98009-250-01

3

G Guide tube H Safety clip I

56

Guide cheek

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

➤ Gently raise the protection screen with the crane, and move it away from the building.

K

Dismantling

CAUTION There is a risk of persons being hit by the protection screen if it suddenly slides forward while being set down ➤ Provide a stop-block to set down the protection screens against. ➤ No persons are allowed anywhere in the slewing range of the crane.

☞

Important note: ➤ Use an assembly floor when dismantling the units as well.

This prevents damage to the Xbright frames. ➤ Set down the protection screen on the assembly floor and dismantle it.

K

A

B

98063-234-06

K

A Stop-block

98063-234-05

B Assembly floor

K Fall-arrest barrier

98063-241-01

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57 The Formwork Experts

'Floor supports' for additional areas of use

User information Protection screen Xclimb 60 with Framed enclosure Xbright

'Floor supports' for additional areas of use

'Floor supports' for additional areas of use

The Protection screen Xclimb 60 can also be used on complex shapes of building.

For special requirements such as these, two different types of "Floor support" are available: ● Floor support Xclimb 60 ● Floor support Xclimb 60 variable Note: Always use 'Floor supports' of the same type on any one screen-unit.

Floor support Xclimb 60 rigid + Guiding shoe Xclimb 60 rigid + Cone screw B 7cm

Floor support Xclimb 60

Floor support Xclimb 60 variable

✔

✔

Tr852-200-01

Variable clearance between floor-slab and vertical profile V ... permitted vertical load [kN] Imposed loads H ... permitted horizontal load [kN] Max. forward or rearward inclination of vertical profile Max. sideward inclination of vertical profile Inclined facades Hydraulic repositioning where inclination remains constant Hydraulic repositioning on varying inclinations Varying (vertical profile can be inclinations adjusted under load)

58

30 60

30

45

60

30

45

60

60

±10°

±10°

±10°

±10°

✔

✔

60

✔

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

'Floor supports' for additional areas of use

Variable clearance between floor-slab and vertical profile Possible clearances with Floor support Xclimb 60: ● 85 mm ● 215 mm ● 345 mm

Set-back floor-slabs

Possible clearances with Floor support Xclimb 60 variable: ● continuously adjustable between 85 mm and 345 mm a1 ... 85 mm clearance

a2 ... 345 mm clearance

c

b

a1

b a2

98063-237-01

c ... max. 260 mm

98063-237-03

98063-237-02

b ... 580 mm (cone position)

☞

Important note: If cones are placed in different positions from those shown above, revised structural analysis will be required!

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59 The Formwork Experts

'Floor supports' for additional areas of use

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Imposed loads The Floor supports Xclimb 60 can be adjusted for 3 different vertical loads of 30, 45 and 60 kN. The permitted vertical load is shown by markings on the 'Floor support'.

Floor support Xclimb 60

Floor support Xclimb 60 adjustable

E D

C

C

E D

A

B

A

B

98009-336-01

92841-253-01

A Marking A Marking

B Connecting pin 25cm

B Hexagon bolt M12x130 (load limiter) C

V H

V

C

H

b

98009-332-01

a b

98009-341-01

C Pin-position for vertical load of up to 30 kN

a

C Position of bolt for vertical load of up to 30 kN (stand-by position) D

V H

b

98009-331-01

V

D

H

a b

98009-340-01

D Pin-position for vertical load of up to 45 kN

a

D Position of bolt for vertical load of up to 45 kN E

V H

98009-330-01

b

V

E

H

a

E Pin-position for vertical load of up to 60 kN

98009-339-01

b

a

E Position of bolt for vertical load of up to 60 kN

V ... permitted vertical load 30 kN 45 kN 60 kN H ... permitted horizontal 60 kN 60 kN 60 kN load a ... clearance 345 mm 215 mm 85 mm b ... 580 mm

V ... permitted vertical load 30 kN 45 kN 60 kN H ... permitted horizontal load a ... clearance

60 kN

60 kN

60 kN

85 85 85 345 mm 255 mm 165 mm

b ... 580 mm

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999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Lateral horizontal loads â&#x17E;¤ To transfer lateral horizontal loads, fix the "Floor supports Xclimb 60" and/or "Floor supports Xclimb 60 adjustable" with a Doka Express anchor.

'Floor supports' for additional areas of use

Anchoring forces per suspension point

FX 98009-330-02

FZ(1)

c

FZ(2)

c ... 475 mm (Floor support Xclimb 60) c ... 450 mm (Floor support Xclimb 60 adjustable)

98009-343-01

H2

H2 98009-343-02

Follow the directions in the "Doka Express anchor 16x125mm" Installation Instructions!

Max. anchoring forces: V ... permitted vertical load 30 kN 45 kN 60 kN H ... permitted 60 kN 60 kN 60 kN horizontal load FX, k 60 kN 60 kN 60 kN (90 kN) (90 kN) (90 kN) (Ed) FZ(1), k 55 kN 42 kN 51 kN (Ed) (82.5 kN) (63 kN) (76.5 kN) FZ(2), k 119 kN 106 kN 111 kN (178.5 kN) (159 kN) (166.5 kN) (Ed)

V ... permitted vertical load 30 kN 45 kN 60 kN H ... permitted horizontal load H2 ... permitted lateral horizontal load

60 kN

60 kN

60 kN

5.3 kN

5.9 kN

6.5 kN

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61 The Formwork Experts

'Floor supports' for additional areas of use

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Inclined facades

☞

Important note: The diagrams shown in the 'Structural design' chapter are not valid for inclined usage situations. In these cases, revised static verification is required.

Sideward inclination Sideward inclination: max 10°

Forward and rearward inclination

a

98009-350-01

98009-350-02

Forward or rearward inclination: max. 10°

a

a

98063-237-04

α ... max. 10°

98063-262-01

α ... max. 10°

➤ To transfer lateral horizontal loads, fix the "Floor supports Xclimb 60" and/or "Floor supports Xclimb 60 adjustable" with a Doka Express anchor.

62

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

☞

Important note: Arrange the vertical profiles in such a way that the bottom climbing cams are at the same height (parallel to the floor-slab).

'Floor supports' for additional areas of use

Repositioning Note: Crane-lifting the protection screen on inclined facades entails hazards, and requires separate verification.

Hydraulic lifting provides greater safety on assignments involving inclined facades.

Follow the instructions given under the heading "Repositioning" for safe resetting of the entire unit!

Aligning the vertical profiles ➤ Pull the vertical profile towards the building with a chain hoist, or – if necessary – push it away from the building.

98009-354-01

Combining a forward or rearward inclination with a sideward inclination

98009-353-01

98009-354-02

Aligning made easy, with the "Floor support Xclimb 60 adjustable" ➤ Pull the vertical profiles in towards the building with the screwjack mechanisms on the 'Floor supports', or – if necessary – push them away from the building.

a a

92841-259-01

98063-262-01

α ... max. 10°

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63 The Formwork Experts

'Floor supports' for additional areas of use

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Varying inclinations The 'Floor support Xclimb 60 variable' can also be adjusted while under load.

This makes it possible to use the protection screen on facades with varying inclinations (e.g. kinks, radii) as well.

Facades with radii

Note: The "Floor support Xclimb 60" is not suitable for use on facades with varying inclinations.

92841-259-01

Kinks in the facade

B 98063-237-06

B Structure radius

A

98063-237-05

A Inflection point

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

'Floor supports' for additional areas of use

Assembling and operating the 'Floor supports' Preparing the "Floor supports Xclimb 60 variable" ➤ Turn the screwjack mechanism to adjust the 'Floor support' in the guide block to the vertical load given in the shop drawing / assembly plan.

Assembly instructions Positioning point ➤ Prepare the positioning point (see "Anchoring on the structure".

The permitted vertical load is shown by markings on the 'Floor support'.

b

92841-222-01 92841-223-01

b ... 580 mm (± 10 mm)

☞

Important note: If cones are placed in different positions from those shown above, revised structural analysis will be required!

Suspension point

☞

Important note: ➤ Use personal fall arrest systems to protect against fall hazards when working on unsecured slab-edges (e.g. Doka personal fallarrest set). ➤ Mount guard rails around all exposed edges.

Preparing the "Floor supports Xclimb 60"

Tools needed: ● Reversible ratchet 1/2" ● Box nut 24 1/2" CAUTION Incorrectly pre-set 'Floor supports' will be overloaded at vertical loads over 30kN. Incorrect screwjack travel means that the "Floor support" will be overloaded! ➤ Limit the screwjack travel to the vertical load given in the shop drawing / assembly plan, with a hexagon bolt. ➤ Use a self-locking nut to fix the hexagon bolt in the relevant position.

CAUTION Risk of overturning! ➤ Do not perform the vertical-load adjustment on the Floor support Xclimb 60 at the edge of the slab. ➤ Use the Connecting pins 25cm to set the required vertical load on the 'Floor support', as stated in the shop drawing / assembly plan, and secure each pin with a Spring cotter 5mm.

A

A 92841-253-01

A Hexagon bolt M12x130

98009-336-01

A Connecting pin 25cm + Spring cotter 5mm

The permitted vertical load is shown by markings on the 'Floor support'.

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65 The Formwork Experts

'Floor supports' for additional areas of use

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Fixing the "Floor support" to the floor-slab CAUTION Risk of toppling! ➤ Do not push the front support beyond the edge of the floor-slab. ➤ Fix the "Floor support" in the Universal climbing cone 15.0 with a Cone screw B 7cm.

A tightening torque of 100 Nm (20 kg assuming a ratchet-length of approx. 50 cm) is sufficient.

Operating the system Activating / deactivating the pressure bolts As a basic rule, the pressure bolts in the "Floor supports" must be activated on the same floor-slabs as when "Floor supports Xclimb 60 rigid" are used. ➤ Tilt up the dirt cover.

B

92841-251-01

B Front support

98009-346-01

➤ Use the pull-back handle to pull the 'Deactivate' pressure bolt inwards and latch it into place.

Forcibly tightening the Cone screw B 7cm any more than this may cause damage and even cause the form-tie to break!

The only tool allowed to be used for screwing in and fixing the Cone screw B 7cm in the Universal climbing cone is the Reversible ratchet 3/4".

Reversible ratchet 3/4"

Reversible ratchet 3/4" with extension

B

2

1

Ratchet MF 3/4" SW 50

98009-338-01 Tr687-200-01

Tr687-200-01

Tr687-200-01

B Pull-back handle with pressure bolt

➤ Activate the pressure bolt by lifting the pull-back handle.

The pressure bolt and pull-back handle must automatically snap forward.

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Fixing the vertical profile in the "Floor support" ➤ Pull the safety pin on the "Floor support" backwards and slide the guide cheeks outwards.

1 1 2

B

Mounting the hydraulic cylinders Mounting hydraulic cylinders to the vertical profiles of the unit for repositioning 1) Place the hydraulic cylinder onto the "Floor support".

Check that the hydraulic cylinder fits firmly onto the "Floor support".

2) Pull the guidepieces on the lifting mechanism to either side.

A 2

'Floor supports' for additional areas of use

92841-227-01

A Safety pin B Guide cheek 2

➤ Lift the protection screen by crane and guide it towards the suspension points with the aid of taglines. ➤ Lower the protection screen onto the pressure bolts. ➤ Close the guide cheeks on all the "Floor supports".

1

92841-239-01

2

92841-225-01

1

3) Place the lifting mechanism up against the vertical profile.

4) Close the guidepieces on the lifting mechanism.

The guide cheeks of the "Floor supports Xclimb 60" must reach over the flange of the profile.

The safety pins must be bolted in the guide tube.

4

3

92841-237-01

The profile guide must be closed.

92841-225-02

92841-237-03

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Loading platforms

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Loading platforms

Loading platforms

Structural design of loading platforms ● Locally permitted service load: 3.0 kN/m2 (300 kg/m2) ● Permitted point load (e.g. wheel load): 8.0 kN (800 kg) for a 5x24 cm deck-board ● Permitted table-load of table set down on platform by DoKart: 10.0 kN (1000 kg) Note: The plank and board thicknesses given here comply with the C24 category of EN 338.

Observe all national regulations applying to deckboards and guard-rail boards.

Protection screen Xclimb 60 with integral loading platform

CAUTION Lateral horizontal loads The 'Floor supports Xclimb 60 rigid' cannot transfer the lateral horizontal loads from the loading platform. ➤ Use 'Floor supports Xclimb 60' or 'Floor supports Xclimb 60 variable'.

☞

Important note: The 'Floor supports' must be set to a vertical load of 45 kN.

Loading platform Xclimb 60 for nonconstant storey heights

A B

A

A

A

A

98063-274-01

B

A Floor support Xclimb 60 or Floor support Xclimb 60 variable B Additional precaution for greater wind loads

☞

Important note: A statical check must be performed on any divergent, project-specific adaptations. The permitted service load must also be revised if necessary.

98063-260-01

A Floor support Xclimb 60 or Floor support Xclimb 60 variable B Additional precaution for greater wind loads 68

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

☞

Important note: Where greater wind loads are possible, brace the loading platform to both vertical profiles with scaffold tubes.

Enclosure

Loading platforms

Additional precaution for greater wind loads

Permitted wind pressure [kN/m2] we = cp, net x q(Ze) Without With additional precauadditional precautions tions 1.05 1.79

A

a

B B

Frames Xbright PC yellow

a

b

C

98063-260-03

α ... 45° Maximum angle of scaffolding tube to the floor-slab: 6°

98063-261-01

1.29

2.21

a

At top: Frames Xbright mesh At bottom: Frames Xbright PC yellow

b

D

C D

98063-263-01

E

Frames Xbright mesh

a

b

D

98063-260-02

2.21

A Anchoring shoe for stair tower B Doka Express anchor 16x125mm C Scaffold tube 48.3mm

98063-264-01

a ... 1.20m b ... 0.60 m

D Screw-on coupler 48mm 50 E Swivel coupler 48mm

Follow the directions in the "Doka Express anchor 16x125mm" Installation Instructions!

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Loading platforms

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Protection screen Xclimb 60 with integral loading platform Working platform integrated in the protection screen, for moving materials and equipment in and out.

98063-247-01

c

a

b

98063-247-02

a ... 3150 mm b ... 5300 mm c ... 4950 mm

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

Assembly instructions Preparing the protection screen ➤ Pre-assemble the protection screen face-down on the ground (see the section headed 'Assembly instructions'). Follow the directions in the shop drawing / assembly plan.

Loading platforms

➤ To transfer lateral horizontal loads, fix the "Floor supports Xclimb 60" and/or "Floor supports Xclimb 60 adjustable" with a Doka Express anchor. ➤ Lift the protection screen by crane and guide it towards the suspension points with the aid of taglines.

98063-271-01

➤ Screw the Connectors WS10 to the planned positions on the vertical profile.

Insert the bolts as shown.

Width-across 24 mm

A C

98063-271-02

A Connector WS10 Xclimb 60

Included in scope of supply: ● 4 hexagonal bolts M16x50 ● 4 hexagon nuts M16 ● 4 washers 17 ● 1 Connecting pin 10cm ● 1 Spring cotter 5mm

B

98063-272-01

B Fall-arrest barrier C Tag-line

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Loading platforms

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Mounting the Multi-purpose walings ➤ Prepare squared timbers to place the multipurpose walings onto (height 300 mm). ➤ Lay down Multi-purpose walings WS10, spaced apart by the exact centre-to-centre distance. ➤ Bolt a flat-bar steel at a diagonal angle to the multipurpose walings.

➤ Fix each 'Shaft platform connector' into the multipurpose walings with two Connecting pins 10cm and secure these with Spring cotters 5mm.

D

D C

98063-248-02

C Shaft platform connector SKE50 plus 98063-248-01

D Connecting pin 10cm + Spring cotter 5mm

➤ Bolt the handrail posts onto the Multipurpose walings with Connecting pins 10cm and secure these with Spring cotters 5mm.

A

a

B

98063-284-01

F

a ... 3150 mm A Multi-purpose waling WS10 Top50 4.50m B Flat-bar steel 90x8mm (project-specific)

E D

Bolting-items needed: ● 4 hexagonal bolts M16x50 ● 4 hexagon nuts M16 ● 4 washers 17 ● 4 limpet washers 17.5

98063-250-01

D Connecting pin 10cm + Spring cotter 5mm E Corner connecting plate SK

➤ Place down further Multi-purpose walings WS10. c

b A

F Multi-purpose waling WS10 Top50 2.50m

d A

A

98063-249-01

b ... 351 mm c ... 2107 mm d ... 1360 mm A Multi-purpose waling WS10 Top50 4.50m

98063-285-01

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Loading platforms

➤ Fasten deck-boards to the Doka beams with universal countersunk screws 6x90.

Attaching the platform decking ➤ Bolt deck-boards 5x15 cm to the multipurpose walings WS10.

G

H

H

G

e

f

I 98063-251-02

98063-251-01

➤ Bolt a squared timber to the front end of the multipurpose walings. ➤ Bolt the Bracing device Xclimb 60 15.0 to the planned positions on the Multi-purpose waling WS 10 using Connecting pins 10cm, and secure these with spring cotters.

J

H

k

n

i j

Nuts & bolts etc. required for each connection: ● 1 square bolt M10 (length will depend on the cross-section of the squared timbers) ● 1 limpet washer 11 ● 1 hexagon nut M10 (not included with product)

g

G Deck-board 5x15 cm

l m h

98063-253-01

e ... 1530 mm f ... 2180 mm g ... 4950 mm h ... 5250 mm i ... 2800 mm j ... 350 mm k ... 180 mm l ... 390 mm m ... 500 mm n ... beam centres max. 500 mm G Deck-board 5x24 cm H Bracing device Xclimb 60 15.0 I

Doka beam H20 5.90m

98063-253-02

One deck-board must be left out to enable the loading platform to be fixed to the protection screen.

H Bracing device Xclimb 60 15.0 J Squared timber 12x15 cm

➤ Fasten Doka beams H20 to the multipurpose walings with universal countersunk screws 6x90.

Do a sight-check to make sure that the deckboards have been fixed properly!

Note: The plank and board thicknesses given here comply with the C24 category of EN 338.

Observe all national regulations applying to deckboards and guard-rail boards.

98063-255-01

98063-255-02

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Loading platforms

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Crane slinging points

Preparing the tension-rod bracing

☞

Important note: ➤ Secure the Retaining plate 15.0 so that it cannot work loose. ➤ Mount a Lifting rod 15.0 and Retaining plate 15.0 in the planned positions.

1) Screw the tie-rod into the bracing device.

2) Push an anti-twist guard over the flat (unthreaded) sides of the tie-rod.

3) Fix the anti-twist guard with a hexagon bolt and hexagon nut.

2

K

3 1 L 98009-278-01 98063-252-02

K Lifting rod 15.0 L Retaining plate 15.0 (secured against working loose)

4) Screw the prepared tie-rod into the spindle component on the loading platform.

Follow the directions in the "Lifting rod 15.0" Operating Instructions!

Assembling the enclosure of the loading platform ➤ Place Xbright frames on the platform decking and mount them to the Multi-purpose walings WS10 using profile connectors. ➤ Join the Xbright frames together using 'Clips Xbright' (see 'Frame Xbright in detail').

98063-254-01

b

Bracing device Xclimb 60 15.0: Permitted tensile force: 60.0 kN

N

a

M

98063-252-01

a ... 1.20m b ... 0.60 m M Frame Xbright N Profile connector Xbright 10-12cm

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Mounting the loading platform to the protection screen

Loading platforms

➤ Detach the loading platform from the crane. ➤ Fit the missing deck-board.

➤ Attach the lifting chain to the Lifting rods 15.0.

b

98063-256-01

β ... max. 30°

➤ Lift the loading platform by crane and guide it towards the protection screen with the aid of taglines.

☞

Important note: ➤ Use personal fall arrest systems to protect against fall hazards when attaching the loading platform to the protection screen (e.g.

Doka personal fall-arrest set). ➤ Bolt the loading platform to the Connectors WS10 with Connecting pins 10cm, and secure these with Spring cotters 5mm. ➤ Bolt the bracing device to the Connectors WS10 with Connecting pins 10cm, and secure these with Spring cotters 5mm.

98063-247-05

How to lift The loading platform is repositioned in the same way as the protection screen (see the section headed "Repositioning").

☞

Important note: No payload (service load) is allowed on the loading platform while it is being repositioned.

P

Dismantling

O

To dismantle, perform the above steps in reverse order.

98063-247-04

R

Q

P O 98063-247-03

O Connecting pin 10cm + Spring cotter 5mm P Connector WS10 Xclimb 60 Q Loading platform Xclimb 60 R Bracing device Xclimb 60 15.0

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Loading platforms

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Loading platform Xclimb 60 for non-constant storey heights An easy-to-reposition loading platform, for moving materials and equipment in and out.

Assembly instructions Pre-assembling the Vertical profiles Xclimb 60 For detailed information on this, see the section headed "Mounting instructions" for the Protection screen Xclimb 60.

1) Bolt the vertical profiles together with a D25/135 bolt, and secure this with a 6x42 linch pin.

A

B

98009-311-01

C Vertical profile Xclimb 60 top 2.48m D Vertical profile Xclimb 60 bottom 98063-274-03

b

2) Lay down the vertical profiles, spaced apart by the exact centre-to-centre distance.

3) Bolt "Connectors WS10 Xclimb 60" onto the vertical profile.

4) Bolt spindle-strut connectors onto the vertical profile.

5) Brace the vertical profiles both horizontally and diagonally.

c

a

d 3

e C

4

D

98063-277-01

2 F E

a

5

G

98063-274-02

a ... 3150 mm b ... 5300 mm c ... 4950 mm a ... 3150 mm d ... 690 mm e ... 4050 mm C Connector WS10 Xclimb 60 D Connector for Spindle strut Xclimb 60 E Scaffold tube 48.3mm F Screw-on coupler 48mm 50 G Swivel coupler 48mm

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

Mounting the loading platform onto the Vertical profiles Xclimb 60 ➤ Pre-assemble the loading platform (see the section headed 'Protection screen Xclimb 60 with integral loading platform').

Loading platforms

➤ Bolt Connecting pins 10cm to the Multipurpose walings and secure them with Spring cotters 5mm. ➤ Attach a lifting chain to the connecting pins. ➤ Fly the loading platform to the vertical profiles.

H

H

98063-276-02

98063-275-04

H Connecting pin 10cm + Spring cotter 5mm

98063-275-05

The loading platform is suspended from the top climbing cams of the vertical profiles. This means that there is no step to cross when wheeling from the loading platform onto the floor-slab – regardless of the storey height.

There is no need to attach decking boards to the Multi-purpose walings WS10 in order to adjust to the storey height.

➤ Bolt the loading platform to the Connectors WS10 with Connecting pins 10cm, and secure these with Spring cotters 5mm.

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Loading platforms

User information Protection screen Xclimb 60 with Framed enclosure Xbright

➤ Fix spindle struts and Plumbing struts Eurex 60 to the Multi-purpose walings WS10 with Connecting pins 10cm and secure these with Spring cotters 5mm.

Fixing the loading platform to the building Note: Follow the directions in the section headed "Starting up"! ➤ To transfer lateral horizontal loads, fix the "Floor supports Xclimb 60" and/or "Floor supports Xclimb 60 adjustable" with a Doka Express anchor. ➤ Attach the lifting chain to the Lifting rods 15.0.

98063-275-01

CAUTION There is a risk of tipping if the centre-of-gravity position is altered. ➤ Persons must stay well outside the operational range of the crane! ➤ Lift the loading platform by crane and fix it to the building.

➤ Fix spindle struts and Plumbing struts Eurex 60 to the connectors on the vertical profile with Connecting pins 10cm and secure these with Spring cotters 5mm.

b

92841-254-01

d

c

98063-275-02

b

➤ Detach the loading platform from the crane.

a

98063-274-04

A

B

β ... max. 30° c ... 2400 mm d ... 5250 mm

The chains are looped around the connecting pins in the Multi-purpose walings WU10.

98063-275-03

a ... 1960 mm b ... 3350 mm

Dismantling

A Spindle strut T7 200/250cm

To dismantle, perform the above steps in reverse order.

B Plumbing strut Eurex 60 550

Follow the directions in the "Eurex 60 550" User Information!

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Resetting by crane Follow the instructions given under the heading "Repositioning" for safe resetting of the entire unit!

☞

Loading platforms

Lifting ➤ Hoist the unit for repositioning up to the next section. ➤ Detach the repositioned unit from the crane.

Important note: No payload (service load) is allowed on the loading platform while it is being repositioned.

Repositioning operation

92841-254-01

Preparing new "Guiding shoes" ➤ Mount the 'Floor supports' (see the section headed 'Assembling and operating the Floor supports'). ➤ Move the pressure bolts of the 'Floor supports' into position (see illustration). ➤ Pivot the guide cheeks to the front. ➤ Attach the lifting chain to the Lifting rods 15.0.

92841-255-01

92841-249-02

92841-255-01

98063-274-05

98063-274-06

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Loading platforms

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Hydraulic repositioning Follow the instructions given under the heading "Repositioning" for safe resetting of the entire unit!

☞

Important note: No payload (service load) is allowed on the loading platform while it is being repositioned.

Follow the directions in the "Doka automatic climbing formwork Xclimb 60" Operating Instructions!

➤ Continue raising the unit for repositioning, a step at a time, until the top climbing cam has risen max. 10 cm past the activated pressure bolt in the top "Guiding shoe". ➤ Lower the unit until the climbing cams are resting on the pressure bolts of the top 'Floor supports'. ➤ After the repositioning operation is complete, retract the cylinders, dismount them and transport them to the next unit for repositioning.

Repositioning operation Lifting See the section headed "Repositioning" for instructions on how to mount the hydraulic cylinders to the unit for repositioning. ➤ Mount the 'Floor supports' (see the section headed 'Assembling and operating the Floor supports'). ➤ Completely extend the hydraulic cylinders. ➤ Move the pressure bolts of the 'Floor supports' into position (see illustration).

92841-254-01

92841-255-01

92841-249-02

92841-255-01 92841-290-02

98063-274-05

92841-290-01

The hydraulic cylinders can be placed on the hydraulic unit ready for transport to the next location.

98063-279-01

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Loading platforms

Loading platform Xclimb 60 for constant storey heights For constant storey heights, the loading platform can also be mounted to the Vertical profiles Xclimb 60 10.75m.

d

B

C

e

b

c

a

f

98063-276-02

92841-255-01

A

For adaptation to the storey height, fit decking boards to the Multipurpose walings WS10.

92841-254-01

98063-274-07

a ... 1500 mm b ... 3145 mm c ... 1853 mm d ... 3352 mm e ... 3147 mm f ... 5238 mm A Vertical profile Xclimb 60 10.75m B Spindle strut T7 305/355cm C Plumbing strut Eurex 60 550

How to lift The loading platform is repositioned in the same way as the protection screen (see the section headed "Repositioning").

â&#x2DC;&#x17E;

Important note: No payload (service load) is allowed on the loading platform while it is being repositioned.

Dismantling To dismantle, perform the above steps in reverse order.

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81 The Formwork Experts

General remarks

User information Protection screen Xclimb 60 with Framed enclosure Xbright

General remarks

General remarks

Design variants

☞

Important note: The diagrams shown in the 'Structural design' chapter are not valid for the following design variants. In these cases, revised static verification is required.

One working platform Facilitates work on slab stop-ends.

The modular design of the Xclimb 60 system means that many different combinations are possible.

Depending on the project, the actual design may thus differ very greatly from the basic type described here. ➤ In these cases, you should discuss the assembly procedure with your Doka technician. ➤ Follow the shop drawing / assembly plan exactly.

B

A C

With no working platform

D

The framed enclosure is mounted directly to the Vertical profiles Xclimb 60.

For storey heights of over 3.60 m, the protected zone on the top floor-slab must be created using Multi-purpose walings WU12.

B A

98063-240-03

A Connector WS10 Xclimb 60 B Multi-purpose waling WS10 Top50 C Corner connecting plate SK D Pressure strut Xclimb 60 0.67m

98063-240-01

98063-240-02

A Connector WS10 Xclimb 60 B Multi-purpose waling WU12 Top50

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General remarks

completely enclosed

Two working platforms with a non-enclosed space between them The working platform on the top floor-slab can be mounted in the same way one storey lower. (e.g. for pre-tensioning the floor-slab)

The enclosures of the working platforms are connected

by Adjustable waling extensions FF20/50. (e.g. for pre-tensioning the floor-slab)

C

B C D

E

C D

D C

C

D A

C

A B

98063-240-05

A Corner connecting plate SK B Pressure strut Xclimb 60 0.67m 98063-240-04

C Squared timber 12x12 cm

A Corner connecting plate SK

D Diagonal bracing

B Pressure strut Xclimb 60 0.67m

E Adjustable waling extension FF20/50

C Squared timber 12 x 12cm D Diagonal bracing

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83 The Formwork Experts

General remarks

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Protection screen Xclimb 60 combined with Table Lifting System TLS Doka Table Lifting System TLS

Self-climbing unit TLS

With the Doka Table Lifting System TLS, Dokamatic tables can be vertically shifted from one floor to the next with no need for a crane. The valuable crane time that this saves can be used for other operations on the site, speeding up the entire construction workflow.

The Self-climbing unit TLS is a lifting appliance that is used for automatic, fast and safe raising of the Table Lifting System TLS in construction operations, without crane assistance.

98063-243-01

e

d

A

A

92841-272-01

g

B

a

98063-243-02

a ... 4.50 m A Protection screen Xclimb 60 B Table Lifting System TLS

Follow the 'Doka Table Lifting System TLS' Operating Instructions!

f d ... 4850 mm e ... 640 mm f ... 5160 mm g ... 5430 mm

Follow the directions in the "Self-climbing unit TLS" Operating Instructions!

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General remarks

Fall-arrest systems on the structure Handrail clamp T

● Attached with Screw-on shoe XP, railing clamp, Handrail-post shoe or Step bracket XP ● Protective grating XP, guard-rail boards or scaffold tubes can be used as the safety barrier

● Fixed in embedded anchoring components or reinforcement hoops ● Guard-rail boards or scaffold tubes can be used as the safety barrier

9755-205-01

98031-200-01

a

a

Handrail post XP 1.20m

geprüfte Sicherheit

a ... > 1.00 m

geprüfte Sicherheit

a ... > 1.00 m

Follow the directions in the "Edge protection system XP" User Information booklet!

Follow the directions in the "Handrail clamp T" User Information!

Handrail post 1.10m Handrail clamp S

9756-206-01

9771-200-01

a

a

● Attached with integral clamp ● Guard-rail boards or scaffold tubes can be used as the safety barrier

● Fixed in a Screw sleeve 20.0 or Attachable sleeve 24mm ● Guard-rail boards or scaffold tubes can be used as the safety barrier

geprüfte Sicherheit

a ... > 1.00 m geprüfte Sicherheit

Follow the directions in the "Handrail post 1.10m" User Information!

a ... > 1.00 m

Follow the directions in the “Handrail clamp S” User information!

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85 The Formwork Experts

General remarks

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Transporting, stacking and storing The following instructions must be complied with when storing and transporting separate parts or assemblies.

This ensures careful, safe treatment of the equipment: ● The parts must be onloaded and off-loaded, transported and stacked in such a way that it is not possible for them to fall off, tip over or slide apart. ● Only set down the parts or assembly units on flat, firm, clean surfaces. ● Spread-angle β of slinging chains: max. 30°. ● Do not detach parts from the lifting straps until they have been safely set down. ● When transporting the equipment by truck, bundle the components or otherwise secure them against slippage, or else transport them in suitable containers. ● Protect all components against soiling, as this prolongs their service life. ● Clearly arranged, logical storage arrangements reduce the time needed for assembly. ● Using intermediate packing timbers during storage and transport lessens the risk of damage.

Please co-ordinate arrangements for return delivery of the equipment with the Doka branch responsible.

Bundling the frames 1) Place sleepers (W x H approx. 8.0 x 10.0) under the cross-profile.

CAUTION ➤ Stack max. 20 frames on top of one another (results in a stack height, incl. sleepers, of approx. 2.10 m).

2) Strap the whole panel-stack together tightly with strapping tapes.

Transporting the frames Dokamatic lifting strap 13.00m The Lifting strap 13.00m is a practical tool for offloading and loading trucks, and for lifting and setting down stacks of frames.

98063-266-01

D

With closely stacked bundles of frames: ➤ Lever-up the bundle of frames (e.g. with a squared timber (D) ), to make a space for passing the slings through.

Caution!

When doing this, always make sure that the bundle of panels remains stable!

WARNING ➤ The Lifting straps 13.00 m may only be used as shown here if there is no risk of the straps sliding towards one another, or of the load being displaced.

Max. load: 2000 kg Follow the directions in the Operating Instructions!

98063-265-01

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

Doka 4-part chain 3.20m The Doka-4-part chain 3.20m is a multi-functional slinging means: ● used with the integrated eye-hooks for hoisting formwork, platforms and multi-trip packaging containers ● used in conjunction with the Frami transport hook 2.5kN for hoisting stacks of frames, and individual frames

General remarks

Frami transport hook 2.5kN with Doka 4-part chain 3.20m Close-up of Frami transport hook 2.5kN B

A 98030-285-01

A Frami transport hook 2.5kN B Doka 4-part chain 3.20m C Stacking tape D Strapping tape

The Doka 4-part chain 3.20m can be adjusted to the centre-of-gravity position by shortening the lengths of the individual chains.

Max. load: 250 kg per Frami transport hook 2.5kN Follow the directions in the Operating Instructions!

Max. load Pmax: Using 1 chain Using 2 chains Using all 4 chains

0° 1400 kg -

Spread-angle β 0°-30° 30°-45° 2400 kg 2000 kg 3600 kg 3000 kg

45°-60° 1400 kg 2120 kg

Follow the directions in the Operating Instructions!

The Frami transport hook 2.5kN plus Doka 4-part chain 3.20m are used for: ● hoisting bundled stacks of frames ● lifting frames from the stack ● handling horizontal (flat) multi-frame gangs Hoisting bundled stacks of frames

Lifting frames from the stack

B

B D

C

A

A 98063-267-01

98063-268-01

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General remarks

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Utilise the benefits of Doka multi-trip packaging on your site.

Multi-trip packaging such as containers, stacking pallets and skeleton transport boxes keep everything in place on the site, minimise time wasted searching for parts, and streamline the storage and transport of system components, small items and accessories.

Loading the pallets (from the side) 1) Lift the left and right side hinges.

2) Turn the side hinges to one side.

1 2 98030-384-01

Frami pallet 1.20m

3) Load the pallets.

4) Lift the left and right side hinges and close them.

Both side hinges must be locked in place

Using Frami pallets as storage units Max. n° of units on top of one another For holding 'Frames Xbright 0.60x1.20m' and '0.45x1.20m': ● durable ● stackable – both when filled and when folded closed Suitable transport appliances: ● crane ● pallet stacking truck ● forklift truck

Lifting by crane ➤ Before attaching the lifting chain, check that:

● Multi-trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top! ● Rating plate must be in place and clearly legible

Width of 'Frames Xbright' 0.60m 0.45m

Indoors Floor gradient up to 1% 6

Using Frami pallets as transport devices

Max. load: 800 kg Permitted imposed load: 3500 kg

☞

Outdoors (on the site) Floor gradient up to 3% 2 It is not allowed to stack empty pallets on top of one another!

Both side hinges must be locked in place

☞

● Multi-trip packaging items may only be lifted one at a time. ● Use a suitable lifting chain. (Do not exceed the permitted load capacity). e.g: Doka 4part chain 3.20m. ● Spread-angle β max. 30°!

Max. n° of frames that can be loaded 13 20

98063-270-01

98063-270-02

98063-269-01

88

Repositioning by forklift truck or pallet stacking truck The forks can be inserted under the broadside of the containers.

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Doka skeleton transport box 1.70x0.80m

General remarks

Using Doka skeleton transport boxes 1.70x0.80m as storage units Max. n° of boxes on top of one another Outdoors (on the site) Floor gradient up to 3% 2 It is not allowed to stack empty pallets on top of one another!

Indoors Floor gradient up to 1% 5

Using Doka skeleton transport boxes 1.70x0.80m as transport devices Lifting by crane ➤ Only lift the boxes when their sidewalls are closed!

☞ Storage and transport devices for small items: ● durable ● stackable

● Multi-trip packaging items may only be lifted one at a time. ● Use a suitable lifting chain. (Do not exceed the permitted load capacity). e.g: Doka 4part chain 3.20m. ● Spread-angle β max. 30°!

Suitable transport appliances: ● crane ● pallet stacking truck ● forklift truck To make the "Doka skeleton transport box" easier to load and unload, one of its sidewalls can be opened.

Max. load: 700 kg Permitted imposed load: 3150 kg 9234-203-01

☞

● Multi-trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top! ● Rating plate must be in place and clearly legible

Repositioning by forklift truck or pallet stacking truck The forks can be inserted under either the broadside or the narrowside of the containers.

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General remarks

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Using Doka multi-trip transport boxes as storage units

Doka multi-trip transport box 1.20x0.80m galv.

Max. n° of boxes on top of one another Outdoors (on the site) Floor gradient up to 3% 3 It is not allowed to stack empty pallets on top of one another!

Indoors Floor gradient up to 1% 6

Using Doka multi-trip transport boxes as transport devices Lifting by crane

☞

Storage and transport devices for small items: ● durable ● stackable Suitable transport appliances: ● crane ● pallet stacking truck ● forklift truck

● Multi-trip packaging items may only be lifted one at a time. ● Use a suitable lifting chain. (Do not exceed the permitted load capacity). e.g: Doka 4part chain 3.20m. ● Spread-angle β max. 30°!

Max. load: 1500 kg Permitted imposed load: 7900 kg

☞

● Multi-trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top! ● Rating plate must be in place and clearly legible 9206-202-01

Multi-trip transport box partition Different items in the Multi-trip transport box can be kept separate with the Multi-trip transport box partitions 1.20m or 0.80m.

Repositioning by forklift truck or pallet stacking truck The forks can be inserted under either the broadside or the narrowside of the containers.

Tr755-200-02

A

A Slide-bolt for fixing the partition

Possible ways of dividing the box Multi-trip transport box partition 1.20m 0.80m

Lengthways

Crossways

max. 3 partitions —

— max. 3 partitions

Tr755-200-04

90

Tr755-200-05

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

Doka stacking pallet 1.55x0.85m and 1.20x0.80m

General remarks

Using Doka stacking pallets as transport devices Lifting by crane

☞

Storage and transport devices for long items: ● durable ● stackable

● Multi-trip packaging items may only be lifted one at a time. ● Use a suitable lifting chain. (Do not exceed the permitted load capacity). e.g: Doka 4part chain 3.20m. ● Load the items centrically. ● Fasten the load to the stacking pallet so that it cannot slide or tip out. ● When lifting stacking pallets to which Bolt-on castor sets B have been attached, you must also follow the directions in these Operating Instructions! ● Spread-angle β max. 30°!

Suitable transport appliances: ● crane ● pallet stacking truck ● forklift truck The Bolt-on caster set B turns the stacking pallet into a fast and manoeuvrable transport trolley. =

Follow the directions in the "Bolt-on castor set B" Operating Instructions!

= a

92815-224-01

Max. load: 1100 kg Permitted imposed load: 5900 kg

☞

● Multi-trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top! ● Rating plate must be in place and clearly legible

Doka stacking pallet 1.55x0.85m Doka stacking pallet 1.20x0.80m

a max. 4.0 m max. 3.0 m

Repositioning by forklift truck or pallet stacking truck

☞

● Load the items centrically. ● Fasten the load to the stacking pallet so that it cannot slide or tip out.

Using Doka stacking pallets as storage units Max. n° of units on top of one another Outdoors (on the site) Floor gradient up to 3% 2 It is not allowed to stack empty pallets on top of one another!

☞

Indoors Floor gradient up to 1% 6

● How to use with bolt-on castor set: Always apply the fixing brake when the container is "parked".

When Doka stacking pallets are stacked, the bottom pallet must NOT be one with a bolt-on caster set mounted to it.

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General remarks

User information Protection screen Xclimb 60 with Framed enclosure Xbright

Doka accessory box as transport devices

Doka accessory box

Lifting by crane

☞

● Multi-trip packaging items may only be lifted one at a time. ● Use a suitable lifting chain. (Do not exceed the permitted load capacity). e.g: Doka 4part chain 3.20m. ● When lifting stacking pallets to which Bolt-on castor sets B have been attached, you must also follow the directions in these Operating Instructions! ● Spread-angle β max. 30°!

Storage and transport devices for small items: ● durable ● stackable Suitable transport appliances: ● crane ● pallet stacking truck ● forklift truck

92816-206-01

The Doka accessory box is the tidy, easy-to-find way of storing and stacking all interconnection and form-tie components.

The Bolt-on caster set B turns the stacking pallet into a fast and manoeuvrable transport trolley.

Follow the directions in the "Bolt-on castor set B" Operating Instructions!

Max. load: 1000 kg Permitted imposed load: 5530 kg

☞

● Multi-trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top! ● Rating plate must be in place and clearly legible

Doka accessory box as storage units Max. n° of boxes on top of one another Outdoors (on the site) Floor gradient up to 3% 3 It is not allowed to stack empty pallets on top of one another!

☞

Indoors Floor gradient up to 1% 6

Repositioning by forklift truck or pallet stacking truck The forks can be inserted under either the broadside or the narrowside of the containers.

Bolt-on castor set B The Bolt-on caster set B turns the stacking pallet into a fast and manoeuvrable transport trolley.

Suitable for drive-through access openings > 90 cm.

The Bolt-on caster set B can be mounted to the following multi-trip packaging items: ● Doka accessory box ● Doka stacking pallets Follow the directions in the Operating Instructions!

● How to use with bolt-on castor set: Always apply the fixing brake when the container is "parked".

When Doka accessory boxes are stacked, the bottom box must NOT be one with a bolton castor set mounted to it.

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

General remarks

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Component overview

User information Protection screen Xclimb 60 with Framed enclosure Xbright [kg]

Article n째

[kg]

Article n째

Component Doka Protection Safety screen overview Systems Xclimb 60 with framed enclosure XbrightFramed enclosure Xbright

Frame Xbright PC-yellow 1.20x2.40m Frame Xbright PC-yellow 0.60x1.20m Frame Xbright PC-yellow 0.45x1.20m Rahmen Xbright PC-gelb

48.0 582001000 19.0 582002000 17.0 582003000

Profile connector Xbright 4cm Profilverbinder Xbright 4cm

0.50 582014000

Galvanised

Galvanised

Frami universal waling 1.25m Frami-Klemmschiene 1,25m

6.4 588440000

Painted blue

Frame Xbright mesh 1,20x2,40m Frame Xbright mesh 0,60x1,20m Frame Xbright mesh 0,45x1,20m Rahmen Xbright Gitter

46.0 582004000 16.8 582005000 14.6 582006000

Clip Xbright

0.38 582016000

Stecker Xbright

Galvanised Powder-coated yellow

Galvanised

Corner connector Xbright 90째 Eckverbinder Xbright 90째

1.2 582017000

Galvanised Length: 22 cm

Frame Xbright 1.20x2.40m Frame Xbright 0.60x1.20m Frame Xbright 0.45x1.20m

35.0 582007000 14.5 582008000 13.0 582009000

Rahmen Xbright

Galvanised

Bracket Xbright 33

2.7 582018000

Konsole Xbright 33

Galvanised

Wedge clamp Xbright IPE 220 Klemme Xbright IPE 220

2.0 582011000

Galvanised

Telescopic profile Xbright 26 Teleskopierprofil Xbright 26

0.60 582019000

Galvanised

Profile connector Xbright 10-12cm Profilverbinder Xbright 10-12cm

1.6 582012000

Galvanised

Telescopic profile Xbright 48 Teleskopierprofil Xbright 48

1.0 582020000

Galvanised

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User information Protection screen Xclimb 60 with Framed enclosure Xbright [kg] Protection flap holder Xbright Klappenaufnahme Xbright

Article n°

0.65 582021000

[kg] Vertical profile Xclimb 60 10.75m

Klappenprofil Xbright 50

Article n°

305.0 581375000

Vertikalprofil Xclimb 60 10,75m

Painted blue

Galvanised

Protection flap profile Xbright 50

Component overview

1.6 582022000

Galvanised

Protection flap securing hook Xbright Klappensicherung Xbright

0.50 582023000

Violet

Shackle Xclimb 60 6.5to

2.0 581376000

Schäkel Xclimb 60 6,5to

Sealing profile Xbright 1.20m Sealing profile Xbright 3.60m Dichtprofil Xbright

Galvanised Follow the directions in the "Operating Instructions"!

2.5 582024000 7.5 582025000

Strengthening profile Xclimb 60 8.90m Verstärkungsprofil Xclimb 60 8,90m Galvanised

Sealing profile guide rail Xbright Dichtprofilschiene Xbright

236.0 582010000

2.5 582026000

Galvanised Length: 120 cm

Platform bracket Xclimb 60

7.5 582027000

Bühnenträger Xclimb 60

Galvanised Length: 51 cm

Angle connector 9x5cm

0.22 580381000

Winkelverbinder 9x5cm

Galvanised

Strengthening profile screw-set Xclimb 60

1.4 581389000

Schraubensatz Verstärkungsprofil Xclimb 60 Galvanised

Guiding shoe Xclimb 60 rigid

19.0 581303000

Führungsschuh Xclimb 60 starr

Galvanised

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Component overview

User information Protection screen Xclimb 60 with Framed enclosure Xbright [kg]

Floor support Xclimb 60 rigid Deckenauflager Xclimb 60 starr

Article n°

25.0 581372000

Galvanised Length: 90 cm

Floor support Xclimb 60

50.5 581370000

Deckenauflager Xclimb 60

Galvanised Length: 145 cm

Floor support Xclimb 60 variable

Deckenauflager Xclimb 60 justierbar Galvanised Length: 150 cm Width: 31 cm Height: 19 cm

Shaft platform connector SKE50 plus

Schachtbühnenverbinder SKE50 plus Galvanised Length: 45.5 cm

61.5 581371000

Tie rod 15.0mm galvanised 0.50m Tie rod 15.0mm galvanised 0.75m Tie rod 15.0mm galvanised 1.00m Tie rod 15.0mm galvanised 1.25m Tie rod 15.0mm galvanised 1.50m Tie rod 15.0mm galvanised 1.75m Tie rod 15.0mm galvanised 2.00m Tie rod 15.0mm galvanised 2.50m Tie rod 15.0mm galvanised .....m Tie rod 15.0mm non-treated 0.50m Tie rod 15.0mm non-treated 0.75m Tie rod 15.0mm non-treated 1.00m Tie rod 15.0mm non-treated 1.25m Tie rod 15.0mm non-treated 1.50m Tie rod 15.0mm non-treated 1.75m Tie rod 15.0mm non-treated 2.00m Tie rod 15.0mm non-treated 2.50m Tie rod 15.0mm non-treated 3.00m Tie rod 15.0mm non-treated 3.50m Tie rod 15.0mm non-treated 4.00m Tie rod 15.0mm non-treated 5.00m Tie rod 15.0mm non-treated 6.00m Tie rod 15.0mm non-treated 7.50m Tie rod 15.0mm non-treated .....m Ankerstab 15,0mm

[kg]

Article n°

0.72 1.1 1.4 1.8 2.2 2.5 2.9 3.6 1.4 0.73 1.1 1.4 1.8 2.1 2.5 2.9 3.6 4.3 5.0 5.7 7.2 8.6 10.7 1.4

581821000 581822000 581823000 581826000 581827000 581828000 581829000 581852000 581824000 581870000 581871000 581874000 581886000 581876000 581887000 581875000 581877000 581878000 581888000 581879000 581880000 581881000 581882000 581873000

3.1 581268000 Lifting rod 15.0

1.9 586074000

Umsetzstab 15,0

Painted blue Height: 57 cm Follow the directions in the "Operating Instructions"!

Connector WS10 Xclimb 60

4.9 581380000

Anschluss WS10 Xclimb 60

Galvanised Length: 21 cm Width: 10 cm Height: 13.5 cm

Connector for Spindle strut Xclimb 60 Anschluss Spindelstrebe Xclimb 60 Galvanised

Corner connecting plate SK

Retaining plate 15.0

1.8 586073000

Jochplatte 15,0

Galvanised Length: 17 cm Width: 12 cm Height: 11 cm

4.1 581316000

Vertical profile Xclimb 60 top 2.48m

Vertikalprofil Xclimb 60 oben 2,48m Painted blue

80.8 581305000

9.9 581382000

Winkellasche SK

Galvanised Length: 43 cm Width: 35 cm

Bracing device Xclimb 60 15.0 Abspanneinheit Xclimb 60 15,0

8.1 581390000

Painted blue

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User information Protection screen Xclimb 60 with Framed enclosure Xbright [kg] Vertical profile Xclimb 60 bottom 5.20m Vertical profile Xclimb 60 bottom 7.15m Vertikalprofil Xclimb 60 unten

Article n°

180.0 581307000 238.0 581306000

[kg] Plumbing strut Eurex 60 550

Article n°

42.5 582658000

Justierstütze Eurex 60 550

Powder-coated, blue Aluminium Length: 343 - 553 cm

Painted blue

Spindle strut T7 200/250cm

Component overview

26.2 584325000

Spindelstrebe T7 200/250cm

Galvanised

Prop head Eurex 60 Top50

7.1 582665000

Stützenkopf Eurex 60 Top50

Galvanised Height: 50 cm

Anchoring shoe for stair tower

3.4 582680000

Ankerschuh für Treppenturm

Spindle strut T7 305/355cm

Galvanised Length: 22 cm Width: 12 cm Height: 22 cm

35.0 584327000

Spindelstrebe T7 305/355cm

Galvanised

Pressure strut Xclimb 60 0.67m

4.8 581381000

Druckstrebe Xclimb 60 0,67m

Galvanised

Securing chain 18cm

0.07 581384000

Sicherungskette 18cm

Galvanised

Rubber sheet 0.35x10.00m

25.6 580789000

Gummiplatte 0,35x10,00m

Height: 0.5 cm

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Component overview

User information Protection screen Xclimb 60 with Framed enclosure Xbright [kg]

Connecting pin 10cm

Article n°

0.34 580201000

Verbindungsbolzen 10cm

Galvanised Length: 14 cm

Spring cotter 5mm

0.05 580204000

Federvorstecker 5mm

Galvanised Length: 13 cm

Formwork element connector FF20/50 Z Elementverbinder FF20/50 Z

6.0 587533000

Multi-purpose waling WS10 Top50 0.50m Multi-purpose waling WS10 Top50 0.75m Multi-purpose waling WS10 Top50 1.00m Multi-purpose waling WS10 Top50 1.25m Multi-purpose waling WS10 Top50 1.50m Multi-purpose waling WS10 Top50 1.75m Multi-purpose waling WS10 Top50 2.00m Multi-purpose waling WS10 Top50 2.25m Multi-purpose waling WS10 Top50 2.50m Multi-purpose waling WS10 Top50 2.75m Multi-purpose waling WS10 Top50 3.00m Multi-purpose waling WS10 Top50 3.50m Multi-purpose waling WS10 Top50 4.00m Multi-purpose waling WS10 Top50 4.50m Multi-purpose waling WS10 Top50 5.00m Multi-purpose waling WS10 Top50 5.50m Multi-purpose waling WS10 Top50 6.00m Mehrzweckriegel WS10 Top50

Painted blue Length: 55 cm

Adjustable waling extension FF20/50 Ausgleichslasche FF20/50

Gerüstrohr 48,3mm

Article n°

10.2 14.9 19.6 24.7 29.7 35.0 38.9 44.2 48.7 54.2 60.2 68.4 79.4 89.1 102.0 112.4 118.0

580001000 580002000 580003000 580004000 580005000 580006000 580007000 580008000 580009000 580010000 580011000 580012000 580013000 580014000 580015000 580016000 580017000

9.5 12.8 13.8 15.0 17.0 18.5 20.0 23.0 25.0 30.0 5.2 5.2

189011000 189012000 189013000 189014000 189015000 189016000 189017000 189018000 189019000 189020000 189010000 189021000

9.9 13.2 14.3 15.6 17.7 19.2 20.8 23.9 26.0 31.2 5.4 5.4

189701000 189702000 189703000 189704000 189705000 189706000 189707000 189708000 189709000 189710000 189700000 189711000

Painted blue

9.1 587532000

Painted blue Length: 87 cm

Scaffold tube 48.3mm 1.00m Scaffold tube 48.3mm 1.50m Scaffold tube 48.3mm 2.00m Scaffold tube 48.3mm 2.50m Scaffold tube 48.3mm 3.00m Scaffold tube 48.3mm 3.50m Scaffold tube 48.3mm 4.00m Scaffold tube 48.3mm 4.50m Scaffold tube 48.3mm 5.00m Scaffold tube 48.3mm 5.50m Scaffold tube 48.3mm 6.00m Scaffold tube 48.3mm .....m

[kg]

3.6 5.4 7.2 9.0 10.8 12.6 14.4 16.2 18.0 19.8 21.6 3.6

682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000

Doka beam H20 top N 1.80m Doka beam H20 top N 2.45m Doka beam H20 top N 2.65m Doka beam H20 top N 2.90m Doka beam H20 top N 3.30m Doka beam H20 top N 3.60m Doka beam H20 top N 3.90m Doka beam H20 top N 4.50m Doka beam H20 top N 4.90m Doka beam H20 top N 5.90m Doka beam H20 top N .....m Doka beam H20 top N .....m BS Doka-Träger H20 top N

Varnished yellow

Galvanised

Screw-on coupler 48mm 50

0.84 682002000

Anschraubkupplung 48mm 50

Galvanised Width-across: 22 mm

Doka beam H20 top P 1.80m Doka beam H20 top P 2.45m Doka beam H20 top P 2.65m Doka beam H20 top P 2.90m Doka beam H20 top P 3.30m Doka beam H20 top P 3.60m Doka beam H20 top P 3.90m Doka beam H20 top P 4.50m Doka beam H20 top P 4.90m Doka beam H20 top P 5.90m Doka beam H20 top P .....m Doka beam H20 top P .....m BS Doka-Träger H20 top P

Swivel coupler 48mm

1.5 582560000

Drehkupplung 48mm

Varnished yellow

Galvanised Width-across: 22 mm

Beam screw H 8/70

0.06 580117000

Riegelverschraubung H 8/70 Galvanised Length: 8 cm Width-across: 13 mm

Beam screw S 8/60

0.06 580116000

Riegelverschraubung S 8/60 Galvanised Length: 7 cm Width-across: 13 mm

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User information Protection screen Xclimb 60 with Framed enclosure Xbright

Doka beam H20 eco N 1.80m Doka beam H20 eco N 2.45m Doka beam H20 eco N 2.65m Doka beam H20 eco N 2.90m Doka beam H20 eco N 3.30m Doka beam H20 eco N 3.60m Doka beam H20 eco N 3.90m Doka beam H20 eco N 4.50m Doka beam H20 eco N 4.90m Doka beam H20 eco N 5.90m Doka beam H20 eco N .....m Doka beam H20 eco N .....m BS Doka-Träger H20 eco N

[kg]

Article n°

9.0 12.3 13.3 14.5 16.5 18.0 19.5 22.5 24.5 29.5 5.0 5.0

189283000 189271000 189272000 189273000 189284000 189285000 189276000 189286000 189277000 189287000 189299000 189289000

Component overview [kg]

Doka express anchor 16x125mm

0.31 588631000

Doka-Expressanker 16x125mm

Galvanised Length: 18 cm Follow fitting instructions!

Doka coil 16mm

0.009 588633000

Doka-Coil 16mm

Varnished yellow

Galvanised Diameter: 1.6 cm

Cone screw B 7cm

0.86 581444000

Konusschraube B 7cm

Doka beam H20 eco N 1.25m Doka beam H20 eco N 12.00m Doka-Träger H20 eco N

6.3 189282000 60.3 189288000

red Length: 10 cm Diameter: 7 cm Width-across: 50 mm

Universal climbing cone 15.0

1.3 581977000

Universal-Kletterkonus 15,0

Varnished yellow

Galvanised Length: 13 cm Diameter: 5 cm Tool: Spanner for universal climbing cone 15.0/20.0

Sealing sleeve K 15.0

0.03 581976000

Dichtungshülse K 15,0

Doka beam H20 eco P 1.80m Doka beam H20 eco P 2.45m Doka beam H20 eco P 2.65m Doka beam H20 eco P 2.90m Doka beam H20 eco P 3.30m Doka beam H20 eco P 3.60m Doka beam H20 eco P 3.90m Doka beam H20 eco P 4.50m Doka beam H20 eco P 4.90m Doka beam H20 eco P 5.90m Doka beam H20 eco P 9.00m Doka beam H20 eco P .....m Doka beam H20 eco P .....m BS Doka-Träger H20 eco P

Article n°

9.4 12.7 13.8 15.1 17.2 18.7 20.3 23.4 25.5 30.7 46.8 5.2 5.2

189940000 189936000 189937000 189930000 189941000 189942000 189931000 189943000 189932000 189955000 189956000 189999000 189957000

Orange Length: 12 cm Diameter: 6 cm

Stop anchor 15.0 11.5cm

0.67 581868000

Sperranker 15,0 11,5cm

Non-treated

Stop anchor 15.0 16cm

Varnished yellow

0.40 581997000

Sperranker 15,0 16cm

Non-treated

Stop anchor 15.0 40cm

0.81 581999000

Sperranker 15,0 40cm

Non-treated

Doka beam H20 eco P 1.25m Doka beam H20 eco P 12.00m Doka-Träger H20 eco P

6.5 189939000 62.4 189993000

Varnished yellow

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Component overview

User information Protection screen Xclimb 60 with Framed enclosure Xbright [kg]

Tool box SK

Article n°

23.0 581539000

Werkzeugbox SK

(A) Tie rod wrench 15.0/20.0

[kg] Doka 4-part chain 3.20m

Follow the directions in the "Operating Instructions"!

Galvanised Length: 37 cm Diameter: 8 cm

(B) Center bit DF 30 (C) Universal cone spanner 15.0/20.0

15.0 588620000

Doka-Vierstrangkette 3,20m

1.9 580594000

Article n°

0.10 586081000 0.90 581448000

Galvanised Length: 9 cm Width-across: 50 mm

(D) (E) (F) (G) (H) (I) (J) (K)

Torx bit-set 25/30 Angular arbor SL-1 Universal pry bar 400/23 Transition piece A 1/2"x3/4" Extension 22cm 1/2" Extension 20cm 3/4" Extension 11cm 1/2" Reversible ratchet 3/4"

0.25 1.4 0.61 0.18 0.31 0.68 0.20 1.5

581540000 582867000 581550000 580684000 580582000 580683000 580581000 580894000

Frami transport hook 2.5kN

0.56 588494000

Frami-Transporthaken 2,5kN

Galvanised Length: 17.5 cm Follow the directions in the "Operating Instructions"!

Galvanised Length: 50 cm

(L) Reversible ratchet 1/2"

0.73 580580000

Galvanised Length: 30 cm

Lifting mechanism Xclimb 60 Hubmechanik Xclimb 60

(M) Box nut 50 3/4" (N) Box nut 24 3/4" (O) Box nut 13 1/2" (P) Fork wrench 50

0.81 0.21 0.06 0.98

6.7 581340000

Galvanised Follow the directions in the "Operating Instructions"!

581449000 500679030 580576000 581549000

Length: 41 cm

(Q) Ratchet-ring wrench 22/24

0.59 581547000

Length: 33 cm

(R) Ratchet-ring wrench 17/19

0.47 581546000

Length: 27 cm

(S) Combination wrench 41 (T) Combination wrench 36 (U) Combination wrench 30

1.5 582841000 0.75 582860000 0.43 582840000

2 pcs.

(V) Combination wrench 27 (W) Combination wrench 24

0.40 581548000 0.25 582839000

Hydraulic unit Xclimb 60 50/60Hz

Hydraulikaggregat Xclimb 60 50/60Hz Length: 125 cm Width: 70.8 cm Height: 111.2 cm

245.0 581341000

2 pcs.

(X) Combination wrench 22

0.20 582838000

2 pcs.

(Y) Combination wrench 19

0.14 582837000

2 pcs.

(Z) Combination wrench 17

0.16 586340000

2 pcs.

(AA)Combination wrench 13

0.06 586341000

2 pcs.

(AB)Box nut 36 3/4" L (AC)Box nut 30 3/4" L (AD)Box nut 30 1/2" L (AE)Box nut 24 3/4" L (AF)Box nut 24 1/2" L (AG)Box nut 22 1/2" L (AH)Box nut 19 1/2" L (AI) Box nut 17 1/2" L AA

Z

Y

X

W

V

U

R

0.67 0.52 0.50 0.25 0.30 0.25 0.16 0.24

T

580895000 582846000 581545000 582845000 586364000 581543000 580598000 581542000

S

19.0 581342000

Hydraulic hose Xclimb 60 5.00m Hydraulic hose Xclimb 60 10.00m Hydraulic hose Xclimb 60 17.00m

4.2 581343000 7.6 581344000 12.0 581349000

Hydraulikzylinder Xclimb 60

Hydraulikschlauch Xclimb 60

P

E

Hydraulic cylinder Xclimb 60

Q K F A

L

D

I

C B

Doka personal fall-arrest set Doka-Sicherheitsgeschirr

H

G J

AB AC AE

AD

3.6 583022000 Follow the directions in the "Operating Instructions"!

M

AF

N

AG AH

O

AI

Lifting beam 110kN 6.00m

136.5 586359000

Umsetzbalken 110kN 6,00m

Galvanised Length: 626 cm Follow the directions in the "Operating Instructions"!

100

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright [kg]

Component overview

Article n°

Multi-trip packaging

[kg] Bolt-on castor set B

33.6 586168000

Anklemm-Radsatz B

Doka skeleton transport box 1.70x0.80m

87.0 583012000

Doka-Gitterbox 1,70x0,80m

Article n°

Painted blue

Galvanised Height: 113 cm Follow the directions in the "Operating Instructions"!

Doka multi-trip transport box 1.20x0.80m

75.0 583011000

Doka-Mehrwegcontainer 1,20x0,80m Galvanised Height: 78 cm Follow the directions in the "Operating Instructions"!

Multi-trip transport box partition 0.80m Multi-trip transport box partition 1.20m

3.7 583018000 5.5 583017000

Mehrwegcontainer Unterteilung

Timber parts varnished yellow Steel parts galvanised

Doka stacking pallet 1.55x0.85m Doka-Stapelpalette 1,55x0,85m

42.0 586151000

Galvanised Height: 77 cm Follow the directions in the "Operating Instructions"!

Doka stacking pallet 1.20x0.80m Doka-Stapelpalette 1,20x0,80m

39.5 583016000

Galvanised Height: 77 cm Follow the directions in the "Operating Instructions"!

Doka accessory box Doka-Kleinteilebox

106.4 583010000 Timber parts varnished yellow Steel parts galvanised Length: 154 cm Width: 83 cm Height: 77 cm Follow the directions in the "Operating Instructions"!

999806302 - 05/2012

101 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

102

999806302 - 05/2012 The Formwork Experts

User information Protection screen Xclimb 60 with Framed enclosure Xbright

999806302 - 05/2012

103 The Formwork Experts

Protection screen Xclimb 60 The variable enclosure for all high-rise projects The Protection screen Xclimb 60 lets you carry out construction work in the top building-levels of high-rise projects in great safety, and protected from the weather.

The system comes in several versions, giving you the ideal solution for every requirement.

The Protection screen Xclimb 60 is available for rental, leasing or purchase.

At any of the Doka branches in your region.

Why not give us a call?

The Doka Group's central plant at Amstetten, Austria

Doka international

Certified to

Doka GmbH

ISO 9001

Josef Umdasch Platz 1, A 3300 Amstetten, Austria Tel.: +43 (0)7472 605-0, Fax: +43 (0)7472 64430 E-Mail: info@doka.com Internet: www.doka.com

Algeria

India

Kuwait

Qatar

Sweden

United Kingdom

SARL Doka Algérie 24 A Route de la Rassauta Bordj-El-Kifane, BP 170, 16120 Alger Telephone: +213 21 21 27 42 Telefax: +213 21 21 28 98 E-Mail: algerie@doka.com

Doka India Pvt. Ltd. Plot No. 26 A, Sector-7, Khargar Mahavir Landmark Bldg.

601 to 606, 6th Floor, 410210 Navi Mumbai Telephone: +91 22 2774 6452 Telefax: +91 22 2774 6451 E-Mail: india@doka.com

Doka Kuwait Div. of Riham Gen. Trad. & Cont. Co. Street No. 1, Plot 157-173, Shuwaikh Port Authority Area P.O. Box 2217 22023 Salmiyah Telephone: + 965 2 4822 462 Telefax: +965 2 4822 472 E-Mail: kuwait@doka.com

Doka Qatar WLL 2nd Gate, Light Industrial Area, Mesaieed-Qatar P.O. Box 23439, Doha-Qatar Telephone: +974 4 4500 628 Telefax: +974 4 4500 608 E-Mail: qatar@doka.com

Doka Sverige AB Kurödsvägen 20 45155 Uddevalla Telephone: +46 10 45 16 300 Telefax: +46 10 45 16 309 E-Mail: sverige@doka.com

Doka UK Formwork Technologies Ltd Monchelsea Farm, Heath Road Boughton Monchelsea Maidstone, Kent, ME17 4JD Telephone: +44 1622 74 90 50 Telefax: +44 1622 74 90 33 E-Mail: uk@doka.com

Australia Doka Formwork Australia Pty. Ltd. 52 Airds Rd 2566 Minto, NSW Telephone: +61 2 8796 0500 Telefax: +61 2 8796 0549 E-Mail: australia@doka.com

Canada Doka Canada Ltd. 5404 - 36th Street S.E. Calgary AB T2C 1P1 Telephone: +1 403 243-6629 Telefax: +1 403 243-6787 E-Mail: canada@doka.com

Ireland Doka Ireland Formwork Techn. Ltd. Monasterboice, Drogheda Tinure Industrial Complex County Louth Telephone: +353 41 686 1620 Telefax: +353 41 686 1525 E-Mail: ireland@doka.com

Japan

Doka Japan K.K. Miwanoyama 744-6 Nagareyama-shi 270-175 Chiba-Ken Telephone: +81 471 78 8808 China Telefax: +81 471 78 8812 Doka Formwork (Shanghai) Co., Ltd. E-Mail: japan@doka.com No. 3883 Yuanjiang Road www.dokajapan.co.jp Minhang District, Building 2 Shanghai 201109 Korea Telephone: +86 21 6090 0899 Doka Korea Ltd. Telefax: +86 21 6090 1099 444-1, Yongdoo-ri, Gongdo-eup E-Mail: china@doka.com 456-821 Anseong-Si, Gyeonggi-Do Telephone: +82 31 8053 0700 Telefax: +82 31 8053 0701 E-Mail: korea@doka.com

Tunisia

Saudi Arabia

Doka GmbH - Branch Lebanon Damascus Street, Sodeco Square, Block C / 9th floor - Ashrafieh Beirut Telephone: +961 1 612 569 Telefax: +961 1 612 570 E-Mail: lebanon@doka.com

Doka Formwork Technology Mahmoud Othman & Sons LLC Thalia Street, Al-Jol Building, 4th Floor, Flat 303/403/404 P.O. Box 7620 Jeddah 21472 Telephone: +966 0)2 669 10 08 Telefax: +966 (0)2 664 86 25 E-Mail: jeddah@doka.com

Malaysia

Singapore

Doka Formwork Malaysia Sdn Bhd Lot 9, Jalan TUDM Subang New Village 40150 Shah Alam, Selangor Telephone: +603 58795308 E-Mail: malaysia@doka.com

Doka Formwork Pte. Ltd. 9 Gul Circle Singapore 629565 Telephone: +65 6897 7737 Telefax: +65 6897 8606 E-Mail: singapore@doka.com

Norway

South Africa

Doka Norge AS

Doka South Africa (Pty) Ltd. Johannesburg Branch 2 Sebasa Road, Chloorkop Ext.10 1619 Kempton Park Telephone: +27 11 310 9709 Telefax: +27 11 310 9711 E-Mail: south-Africa@doka.com

Lebanon

Vekstveien 19 3474 Aros Telephone: +47 31 00 50 70 Telefax: +47 31 00 50 98 E-Mail: norge@doka.com

Doka Tunisia Ltd. Rue de l‘usine, Le Kram, Zone Industrielle 2015 Tunis Telephone: +216 71 977 350 Telefax: +216 71 977 856 E-Mail: tunisia@doka.com

USA Doka USA, Ltd. 214 Gates Road Little Ferry, NJ 07643 Telephone: +1 201 329-7839 Telefax: +1 201 641-6254 E-Mail: usa@doka.com Internet: www.dokausa.com

Turkey Doka Kalip-Iskele Sanayi ve Ticaret A.S. Güzeller Org. San. Bölgesi Inönü Mah. Nazarbayev Sok. No:19 41400 Gebze, Kocaeli Telephone: +90 262 751 50 66 Telefax: +90 262 751 50 05 E-Mail: turkiye@doka.com

United Arab Emirates Doka Gulf FZE P.O. Box 61407 Jebel Ali Free Zone, Dubai Telephone: +971 4 870 8700 Telefax: +971 4 870 8702 E-Mail: emirates@doka.com

Other subsidiaries and representatives: Angola Azerbaijan Bahrain Belgium Belarus

Bosnia and Herzegovina Brazil Bulgaria Chile

Croatia Czech Republic Denmark Egypt Estonia

Finland France Germany Greece Hungary

Iceland Iran Italy Jordan Kazakhstan

Latvia Lithuania Luxembourg Marocco Mexico

Netherlands New Zealand Oman Panama Poland

The Formwork Experts

Portugal Romania Russia Senegal Serbia

Slovakia Slovenia Spain Switzerland Taiwan

Thailand Ukraine Vietnam

999806302 - 05/2012