Dokamatic Table

User information

10/2011

Method statement

999767002 en-GB

Dokamatic table

9767-307-01

The Formwork Experts

Introduction

User information Dokamatic table

tion Introduc-

Š by Doka Industrie GmbH, A-3300 Amstetten 2

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Introduction

Contents 4 4 6 8 10 11 12 16 17 18 22 24 25 28 33 34 36 38 39 40 41 44 49 50 51 52 58 59 60 62 63

Introduction Elementary safety warnings Eurocodes at Doka Doka services System description System overview Instructions for assembly and use The Dokamatic table in detail Adaptation to building layout Height adjustment Adapting to different slab thicknesses Structural design – Dokamatic table without formwork sheeting Structural design – formwork sheet and closure options Tables around edges of slab Edge tables (no downstand beam) Edge tables with downstand beam Slab stop-ends Inter-table connections Combining with other Doka floor-slab systems Fall-arrest systems on the structure Horizontal repositioning / travelling Vertical repositioning with transport forks Table Lifting System TLS Product description Loading data Areas of use, possible configurations Repositioning and aligning the Table Lifting System Repositioning Doka tableforms Anchoring on the structure Possible ways of connecting the landing-level safety gates Computation of quantities for Lifting masts TLS 1.50m

64 64 70

General remarks Transporting, stacking and storing Reshoring props, concrete technology and striking

72

Component overview

999767002 - 10/2011

3 The Formwork Experts

Introduction

User information Dokamatic table

Elementary safety warnings Introduction

User target groups

Planning

● This User Information booklet (Method Statement) is aimed at everyone who will be working with the Doka product or system it describes. It contains information on the standard design for setting up this system, and on correct, compliant utilisation of the system. ● All persons working with the product described herein must be familiar with the contents of this manual and with all the safety instructions it contains. ● Persons who are incapable of reading and understanding this booklet, or who can do so only with difficulty, must be instructed and trained by the customer. ● The customer is to ensure that the information materials provided by Doka (e.g. User Information booklets, Instructions for Assembly and Use, Operating Instruction manuals, plans etc.) are available to all users, and that they have been made aware of them and have easy access to them at the usage location. ● In the relevant technical documentation and formwork utilisation plans, Doka shows the workplace safety precautions that are necessary in order to use the Doka products safely in the usage situations shown.

In all cases, users are obliged to ensure compliance with national OH&S (occupational health and safety) rules throughout the entire project and to take appropriate additional or alternative workplace safety precautions where necessary.

● Provide safe workplaces for those using the formwork (e.g. for when it is being erected/dismantled, modified or repositioned etc). It must be possible to get to and from these workplaces via safe access routes! ● If you are considering any deviation from the details and instructions given in this booklet, or any application which goes beyond those described in the booklet, then revised static calculations must be produced for checking, as well as supplementary assembly instructions.

Hazard assessment ● The customer is responsible for drawing up, documenting, implementing and continually updating a hazard assessment at every job-site.

This document serves as the basis for the site-specific hazard assessment, and for the instructions given to users on how to prepare and utilise the system. It does not substitute for these, however.

Remarks on this document ● This User Information booklet can also be used as a generic method statement or incorporated with a site-specific method statement. ● Many of the illustrations in this booklet show the situation during formwork assembly and are therefore not always complete from the safety point of view.

Any safety accessories not shown in these illustrations must still be used by the customer, in accordance with the applicable rules and regulations. ● Further safety instructions, especially warnings, will be found in the individual sections of this document!

4

Rules applying during all phases of the assignment: ● The customer must ensure that this product is erected and dismantled, reset and generally used for its intended purpose under the direction and supervision of suitably skilled persons with the authority to issue instructions.

These persons' mental and physical capacity must not in any way be impaired by alcohol, medicines or drugs. ● Doka products are technical working appliances which are intended for industrial/commercial use only, always in accordance with the respective Doka User Information booklets or other technical documentation authored by Doka. ● The stability of all components and units must be ensured during all phases of the construction work! ● The functional/technical instructions, safety warnings and loading data must all be strictly observed and complied with. Failure to do so can cause accidents and severe (even life-threatening) damage to health, as well as very great material damage. ● Fire-sources are not permitted anywhere near the formwork. Heating appliances are only allowed if properly and expertly used, and set up a safe distance away from the formwork. ● The work must take account of the weather conditions (e.g. risk of slippage). In extreme weather, steps must be taken in good time to safeguard the equipment, and the immediate vicinity of the equipment, and to protect employees. ● All connections must be checked regularly to ensure that they still fit properly and are functioning correctly.

It is very important to check all screw-type connections and wedge-clamped joins whenever the construction operations require (particularly after exceptional events such as storms), and to tighten them if necessary.

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Introduction

Assembly

Regulations; industrial safety

● The equipment/system must be inspected by the customer before use, to ensure that it is in suitable condition. Steps must be taken to rule out the use of any components that are damaged, deformed, or weakened due to wear, corrosion or rot. ● Combining our formwork systems with those of other manufacturers could be dangerous, risking damage to both health and property. If you intend to combine different systems, please contact Doka for advice first. ● The assembly work must be carried out by suitably qualified employees of the client's. ● It is not permitted to modify Doka products; any such modifications constitute a safety risk.

● Always observe all industrial safety regulations and other safety rules applying to the application and utilisation of our products in the country and/or region in which you are operating.

Erecting the formwork ● Doka products and systems must be set up in such a way that all loads acting upon them are safely transferred!

Pouring ● Do not exceed the permitted fresh-concrete pressures. Excessively high pouring rates lead to formwork overload, cause greater deflection and risk causing breakage.

Striking the formwork ● Do not strike the formwork until the concrete has reached sufficient strength and the person in charge has given the order for the formwork to be struck! ● When striking the formwork, never use the crane to break concrete cohesion. Use suitable tools such as timber wedges, special pry-bars or system features such as Framax stripping corners. ● When striking the formwork, do not endanger the stability of any part of the structure, or of any scaffolding, platforms or formwork that is still in place!

Transporting, stacking and storing ● Observe all regulations applying to the handling of formwork and scaffolding. In addition, the Doka slinging means must be used - this is a mandatory requirement. ● Remove any loose parts or fix them in place so that they cannot be dislodged or fall free! ● All components must be stored safely, following all the special Doka instructions given in the relevant sections of this User Information booklet!

Instruction as required by EN 13374: ● If a person or object falls against, or into, the edge protection system and/or any of its accessories, the edge protection component affected may only continue in use after it has been inspected and passed by an expert.

Maintenance ● Only original Doka components may be used as spare parts. Repairs may only be carried out by the manufacturer or authorised facilities.

Symbols used The following symbols are used in this booklet:

☞

Important note Failure to observe this may lead to malfunction or damage.

CAUTION / WARNING / DANGER Failure to observe this may lead to material damage, and to injury to health which may range up to the severe or even life-threatening.

Instruction This symbol indicates that actions need to be taken by the user.

Sight-check Indicates that you need to do a sight-check to make sure that necessary actions have been carried out.

Tip Points out useful practical tips.

Reference Refers to other documents and materials.

Miscellaneous We reserve the right to make alterations in the interests of technical progress.

999767002 - 10/2011

5 The Formwork Experts

Introduction

User information Dokamatic table

Eurocodes at Doka In Europe, a uniform series of Standards known as Eurocodes (EC) was developed for the construction field by the end of 2007. These are intended to provide a uniform basis, valid throughout Europe, for product specifications, tenders and mathematical verification.

The EC are the world's most highly developed Standards in the construction field.

In the Doka Group, the EC are to be used as standard from the end of 2008. They will thus supersede the DIN norms as the "Doka standard" for product design.

Ed Ed

Fd

Fk

γF

Design value of effect of actions (E ... effect; d ... design) Internal forces from action Fd (VEd, NEd, MEd) Design value of an action Fd = γF · Fk (F ... force) Characteristic value of an action "actual load", service load (k ... characteristic) e.g. dead weight, live load, concrete pressure, wind Partial factor for actions (in terms of load; F ... force) e.g. for dead weight, live load, concrete pressure, wind Values from EN 12812

Comparison of the safety concepts (example) Permissible stress design

115.5 [kN]

Fyield

EC/DIN concept

Rk

115.5 [kN]

Rd gM = 1.1

90<105 [kN] n ~ 1.65

Factual

A

98013-100

60 [kN]

gF = 1.5

Fpermissible

98013-102

60<70 [kN]

A

Ed

90 [kN]

Factual≤ Fpermissible

The widely used "Permissible stress design" (comparing the actual stresses with the permissible stresses) has been superseded by a new safety concept in the EC. The EC contrast the actions (loads) with the resistance (capacity). The previous safety factor in the permissible stresses is now divided into several partial factors. The safety level remains the same!

Rd Rd

Design value of the resistance (R ... resistance; d ... design) Design capacity of cross-section (VRd, NRd, MRd) Rk Rk Timber: Rd = kmod · Steel: Rd = γM γM

Rk

Characteristic value of the resistance e.g. moment resistance to yield stress

γM

Partial factor for a material property (in terms of material; M...material) e.g. for steel or timber Values from EN 12812

kmod

Modification factor (only for timber – to take account of the moisture and the duration of load action) e.g. for Doka beam H20 Values as given in EN 1995-1-1 and EN 13377 The "permissible values" communicated in Doka documents (e.g.: Qpermissible = 70 kN) do not correspond to the design values (e.g.: VRd = 105 kN)! ➤ Avoid any confusion between the two! ➤ Our documents will continue to state the permissible values.

Allowance has been made for the following partial factors: γF = 1.5 γM, timber = 1.3 γM, steel = 1.1 kmod = 0.9 In this way, all the design values needed in an EC design calculation can be ascertained from the permissible values.

Ed≤ Rd

A Utilisation factor

6

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Introduction

999767002 - 10/2011

7 The Formwork Experts

Introduction

User information Dokamatic table

Doka services Support in every phase of the project Doka offers a broad spectrum of services, all with a single aim: to help you succeed on the site.

Every project is unique. Nevertheless, there is one thing that all construction projects have in common – and that is a basic structure with five phases. We at Doka know our clients' varying requirements. With our consulting, planning and other services, we help you achieve effective implementation of your formwork assignment using our formwork products – in every one of these phases.

1 Project development phase

2

3

Tendering phase

Operations scheduling phase

Taking well-founded decisions thanks to professional advice and consulting

Optimising the preliminary work with Doka as an experienced partner

Controlled, regular forming operations, for greater efficiency resulting from realistically calculated formwork concepts

Find precisely the right formwork solutions, with the aid of ● help with the bid invitation ● in-depth analysis of the initial situation ● objective evaluation of the planning, execution, and time-risks

Draw up potentially winning bids, by ● basing them on realistically calculated guideline prices ● making the right formwork choices ● having an optimum time-calculation basis

Plan cost-effectively right from the outset, thanks to ● detailed offers ● determination of the commissioning quantities ● co-ordination of lead-times and handover deadlines

8

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

4 (Shell) construction phase

Introduction

5 (Shell) completion phase

The advantages for you thanks to professional advice and consulting ● Cost savings and time gains When we advise and support you right from the word "go", we can make sure that the right formwork systems are chosen and then used as planned. This lets you achieve optimum utilisation of the formwork equipment, and effective forming operations because your workflows will be correct. ● Maximised workplace safety The advice and support we can give you in how to use the equipment correctly, and as planned, leads to greater safety on the job.

Optimum resource utilisation with assistance from the Doka Formwork Experts

Seeing things through to a positive conclusion with professional support

Workflow optimisation, thanks to ● thorough utilisation planning ● internationally experienced project technicians ● appropriate transport logistics ● on-site support

Doka Services are a byword for transparency and efficiency here, offering ● jointly handled return of rented formwork ● professional dismantling ● efficient cleaning and reconditioning using special equipment

● Transparency Because our services and costs are completely transparent, there is no need for improvisation during the project – and no unpleasant surprises at the end of it. ● Reduced close-out costs Our professional advice on the selection, quality and correct use of the equipment helps you avoid damage, and minimise wear-andtear.

999767002 - 10/2011

9 The Formwork Experts

User information Dokamatic table

System description Dokamatic table - the fast tableform that adapts perfectly to any slab

Rapid repositioning times ● Ready-assembled units can be travelled ● Handy, practical repositioning appliances ● Higher speed and safety than with manhandled formwork - the more so the higher the room height

Safe and versatile along the edges of the slab ● Integrable table platforms make it unnecessary to mount work and protection platforms ● Easy lateral adjustment of the props, to allow for table projections of up to 1.50 m ● System solutions for downstand beams and stopends ● Swivel-mounted, lockable props, enabling the tables to be lifted out over parapets without hindrance

Adaptability in all 3 dimensions

9767-200-01

The Dokamatic table saves on both manpower and crane time: With the DoKart, the tables can easily be travelled to their next location by just one man working on his own.

The system is optimised to give the very shortest forming-times, and copes well even with varying structuraldesign and geometrical requirements.

● Rapid accommodation to all layouts is made possible by insertion beams, and by the system-compatible grid of connector holes on the table waling ● Direct connectability to the table frame or to Staxo or d2 load-bearing towers, for greater slab heights ● Easy-to-reposition swivel-heads, for rapid adaptation to changing geometrical and structural-design requirements ● Form faced as standard with 3-S plus. Any type of form-facing possible, for all architectural specifications.

● 4 standard formats with an underlying “grid” logic: - 2.50 x 4.00 m - 2.50 x 5.00 m - 2.00 x 4.00 m - 2.00 x 5.00 m ● Tableform faced with 3-S plus formwork sheets, 21 or 27 mm. Where flexibility in the choice of form-facing is required, the Dokamatic table grille is available. ● Slab heights: - Up to approx. 5.80 m with Doka "Eurex top" floor props - Up to approx. 7.30 m with the Dokamatic table frame - For heights greater than this, the tableforms can be borne on Staxo and/or d2 load-bearing towers ● High capacity (slab thicknesses of up to 84 cm) despite the low dead weight of approx. 55 kg/m2 ● Made up of high-grade system components such as the sturdy Dokamatic table waling 12 and Doka beams H20 top, for extremely long service life and minimal follow-on costs ● Just-in-time delivery of the ready-assembled Dokamatic tables to the site

10

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

System overview Dokamatic table grille

System dimensions

Pre-assembled table grille in the 4 standard formats, for facing with any desired form-ply.

Dokamatic table 2.50 x 4.00m 2x45.0

53.0 50.0 44.0 8.0

9767-209-01

211.0

4.0

7.5

47.5

230.0

150.0

47.5

7.5

8.0 44.0 50.0 53.0

Dokamatic table 2.50 x 5.00m 2x51.5

52.0 2x43.0 52.0

2x51.5

44.0 8.0

9767-204-01

279.0

4.0

7.5

47.5

150.0

230.0

47.5

7.5

8.0 44.0

Dokamatic table 2.00 x 4.00m 2x45.0

53.0 50.0 44.0 8.0

180.0 9767-205-01

211.0

4.0

7.5

22.5

150.0

22.5

7.5

8.0 44.0 50.0 53.0

Dokamatic table 2.00 x 5.00m 2x51.5

52.0 2x43.0 52.0

2x51.5

44.0 8.0

180.0 9767-210-01

279.0

4.0

7.5

22.5

150.0

22.5

7.5

8.0 44.0

Dimensions in cm

999767002 - 10/2011

11 The Formwork Experts

User information Dokamatic table

Instructions for assembly and use Dokamatic tables can cover a wide area of practical applications.

Their flexible design enables them to be combined in very versatile ways.

This means that in some projects, they will be put together differently, and a different sequence of operations will be needed, from the scheme shown here (e.g. for sloping walls).

CAUTION ➤ Dokamatic tables with floor props may only be used to form horizontal slabs. ➤ It is forbidden to use Dokamatic tables in inclined situations.

☞

All necessary traffic routes must be prepared at the site!

Erecting the formwork

☞

Always position the tables so that the leverlatch of the swivel-head points towards the edges of the floor-slabs (in the direction in which the tables will later be removed).

➤ Use the Dokamatic lifting strap 13.00m to lift the table superstructure onto the DoKart, or onto suitable temporary shoring (see "Transporting, stacking and storing"). ➤ If necessary, adjust the position and number of swivel-heads accordingly (see "Adapting to different slab thicknesses"). ➤ Mount the floor props (see "Height adjustment").

Transporting / handling the panels ➤ For offloading Dokamatic elements from a truck, or lifting them on-site a stack at a time, use the Dokamatic lifting strap 13.00m (see "Transporting, stacking and storing").

Pre-assembly ➤ While the tables are still on the stack, attach an edge strip (F) to each table that is going to be placed directly against a wall of the building.

F

9767-290-02

With very long floor props, it may be necessary to mount these in a tilted position.

9767-283-01

➤ The table platforms for edge tables should also be pre-mounted while the tables are still on the stack (see the section headed "Tables around edges of slab"). Where needed, attach side safety railings.

➤ Bring the table to its usage location using the Dokamatic lifting strap 13.00m or the DoKart. Then raise it to its intended operational height, extend the floor props, and adjust the height.

If possible, start by putting up the first table in one corner of the building - with the pre-mounted edge strip facing the wall.

9767-289-01

12

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

➤ Fix the first table to the structure (e.g. with braces, Lashing strap 5.00m (A) or in-place solutions using e.g. the tie-holes in the wall).

➤ Set up further tables and insert strips of formwork sheeting.

The T-ledge makes it easier to remove the tableforms.

T-ledges are only needed in the area where formwork removal is going to begin.

9767-299-01

a a ..max. 15 mm

Putting up edge tables

A

➤ The edge tables - on which platforms have already been mounted - are fitted with props in the same way as the standard tables, and put up at the usage location.

9767-285-01

➤ Bring further tables to the usage location in the same way.

9767-286-02

9767-292-01

➤ Insert a strip of formwork sheeting between the tables, and nail where needed.

CAUTION There is a risk of edge-tables toppling over due to cantilevering platforms, and in cases where the edge props have been relocated towards the inside! Moreover, stop-end formworks and downstand beams cause horizontal forces to occur in the direction of the edges of the slab! ➤ For this reason, secure all edge tables with a suitable tie-back!

For details of the tie-back, see "Tables around edges of slab". ➤ Put up and secure all remaining tables as necessitated by the building layout.

9767-293-01

999767002 - 10/2011

13 The Formwork Experts

User information Dokamatic table

Closure zone, e.g. with Dokamatic insertion beams

➤ Place formwork sheeting over the closure zone, and nail where needed.

➤ Push insertion beams into the tableforms alongside the closure zone, flush with the secondary beams.

9767-287-01

9767-288-01

➤ Prepare the formwork for the edge of the slab. ➤ Spray the form-facing with parting agent. ➤ Place the reinforcement.

➤ Put up further tables opposite the closure zone. ➤ Working from a platform trolley, pull each insertion beam across the closure zone (1) and turn it into the upright (2).

Pouring To protect the surface of the form-facing, we recommend using a vibrator with a protective rubber cap.

9767-295-01

1

2

14

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Stripping and repositioning the formwork

☞

➤ Lower the table onto the DoKart and push up the floor props.

Important note: As well as the instructions given here, the section headed "Reshoring props, concrete technology and striking" MUST be followed.

a

➤ Check the concrete strength. ➤ Take the load off the floor props of the tables, and lower them approx. 5 cm.

9767-290-01

a ... approx. 5 cm ground clearance

➤ Wheel the table to its next usage location, or to the fork-transport pick-up point (see "Horizontal repositioning/wheeling" and "Vertical repositioning with transport forks".

9767-297-01

The insertion beams can be pushed into the tables before these are repositioned – just turn the beams on their sides and push them in.

In this way, they are available for use again straight away at the new location.

Exception: Insertion beams with a length of 1.95m must not be left inside 2.50m wide tables when these are repositioned (risk of insertion beams falling out)!

➤ Working from the platform trolley, turn the insertion beams on their sides (1) and push them into the tableform (2).

Repropping

☞ 9767-295-01

2

Important note: As well as the instructions given here, the section headed "Reshoring props, concrete technology and striking" MUST be followed.

➤ Before pouring the next floor-slab (i.e. above the one that has just been stripped), put up reshoring props.

1

➤ Take off the formwork sheets from the closure zone.

9767-298-01

999767002 - 10/2011

15 The Formwork Experts

User information Dokamatic table

The Dokamatic table in detail Dokamatic swivel-head 40

Doka beam H20 top

● Easy, bolt-on mounting to the Dokamatic table waling ● Floor props are quick to connect, with wedgeclamped join (hammer-operated) ● Wedge is fixed in transport position by integrated spring-lock ● Rigid clamping of the floor props, and optimum stiffening reinforcement between the head and the secondary beam, for enhanced floor-prop load-bearing capacity ● Swivel-mounted floor props, lockable at 75° and 90° (lift-out positions) ● Swivel lever can be operated from ground level ● Holes drilled for diagonal back-stays on edge tables ● Can be fitted to Steel waling WS10 (on custom tables) ● Plastic cover protects the form-facing on stacked tables

Innovative end-reinforcement: ● reduces damage to the ends of the beams ● greatly lengthens the service life

9767-243-01

Doka floor props Eurex top ● DIB (German Institute of Construction Engineering) approval n° Z-8.311-905 ● EN 1065-compliant prop

Dokamatic table waling 12 ● Dokamatic table waling and secondary beam are rigidly linked

9767-219-01

● Triangular markings to ensure optimum positioning of the swivel-heads and intermediate props 9720-214-01

9767-254-01

● Universal connectability is ensured by the systemcompatible increment-grid of the drilled holes

Their high load-bearing capacity is complemented by many practical details making them very easy to handle: ● numbered pegging holes, for easier height adjustment ● elbowed fastening clamps, reducing the risk of injury and making the props easier to operate ● special thread geometry, which makes the prop easier to release even when it is under high load

9767-237-01

c

The flexurally rigid link with the tableform superstructure increases the load-bearing capacity of the floor props by 10 kN, so that: ● permitted capacity of Eurex 20 top: 30 kN ● permitted capacity of Eurex 30 top: 40 kN

a

b

b

b

a ... 3.5 cm b ... 10.7 cm (system increment-grid) c ... 5.1 cm

16

b

WARNING ➤ It is not permitted to use Eurex floor props 20 top 700 on Doka tableforms. ➤ For these heights, Eurex 20 top 550 floor props must be used in conjunction with Dokamatic table frames 1.50m.

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Adaptation to building layout Grid logic Optimum adaptation to the shape of the layout is possible by: ● combining different sizes of table ● arranging the tables (lengthways and crossways) ● including the closure zones

Strips of formwork sheeting between the tables (lengthways) The width of the sheet-covered area is 20 cm less than the system dimension of 2.00 m or 2.50 m.

The minimum width of the formwork-sheet strip (E) is thus 20 cm - this corresponds to a closure of 0.

For this width, Doka-formwork sheets 3-S plus 21 and 27 mm (E) are available, in lengths of 200 cm and 250 cm.

A

s

E

A

A 9767-272-03

9767-275-01

A e.g. Dokamatic tables 2.50 x 5.00m or 2.00 x 4.00m

Adaptation with strips of formwork sheeting In the transverse direction (width of table), a strip of formwork sheeting is always fastened between the tables and on the side facing the wall.

Note: For closures, see "Structural design – formwork sheet and closure options".

Strip of formwork sheeting (edge strips) on the side facing the wall and between lengthways and crossways tables On the side facing the wall, the tables must be fitted with 9.7 cm wide strips of Doka formwork sheets 3-S plus (F) .

F

9767-278-01

40

50

B

200

50

E

40 20 40

50

A

9.7

250

50

50

40

F

9.7

Arrangement of formwork sheets and strips of formwork sheeting:

s ... Width of formwork-sheet strip

9767-274-01

Dimensions in cm A Dokamatic table of width 2.50m B Dokamatic table of width 2.00m E Doka formwork sheet 3-S plus, width 20 cm F Doka formwork sheet 3-S plus, width 9.7 cm

999767002 - 10/2011

17 The Formwork Experts

User information Dokamatic table

Height adjustment Slab heights up to 5.80 m (standard tables) For these heights, the Dokamatic table is fitted with Doka "Eurex 20 top" or "Eurex 30 top" floor props.

Mounting the floor props ➤ Open the wedge of the Dokamatic swivel-head and insert the prop.

9767-201-01

➤ Tighten the wedge with the hammer.

☞

9767-200-01

The "Eurex 20 top" and "Eurex 30 top" floor props are clamped in the Dokamatic swivelhead!

☞

● Having the outer tube at the top increases stability ● To make it easier to get at the adjusting nut, it is also possible to have the outer tube at the bottom. ● Long floor props can also be fitted with the Dokamatic swivel-head tilted back. ● Where the floor-slab height is 3.50 m and upward, secure the wedge with a spring cotter 5mm, as at this height and above it is difficult to do a sight-check.

9767-277-01

a

d

e

b

c

● Dimensions of strut plate: from 12x12 cm to 14x14 cm. ● Thickness of strut plate: from 6 to 8 mm.

9767-200-02

a ... Extension length of the Doka "Eurex top" floor prop b ... 32.8 cm c ... Form-facing 21 or 27mm d ... 8.9 cm e ... Height of the table construction without form-facing: 40.9 cm

18

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Slab heights up to approx. 7.30 m

Items needed

The Dokamatic table frame extends the Dokamatic tables' range to include slab heights of up to approx.

7.30 m. ● Quickly adds 1.50 m to the height ● Can be mounted to the Dokamatic table with the Dokamatic scaffold connection ● Props connected in same way as with Dokamatic swivel-head 40 ● Integral latch-type peg for connecting diagonal crosses from the Doka load-bearing tower system Staxo ● Centring plates for the Transport fork DM 1.5t The flexurally rigid link with the tableform superstructure increases the load-bearing capacity of the floor props by 10 kN, so that: ● permitted capacity of Eurex 20 top: 30 kN ● permitted capacity of Eurex 30 top: 40 kN

2

Diagonal crosses 9.150 Diagonal crosses 9.200 or 12.200 Diagonal crosses 9.250 Diagonal crosses 9.300 Diagonal crosses 12.150 Diagonal crosses 18.100 Dokamatic table frames 1.50m Dokamatic scaffold connections Spring-locked connecting pins 16 mm "Eurex top" floor props Connecting pins 10cm Spring cotters 5mm

4 -

Number of table frames 3 4 Length of table (m) 5 4 5 4 5 9 -

-

-

-

6

-

-

3 -

3 -

6

-

-

9 -

2

2

3

3

4

4

4

4

6

6

8

8

4

4

6

6

8

8

4 6 6

4 6 6

6 8 8

6 8 8

8 10 10

8 10 10

9767-279-01

Inter-frame spacing

b Diagonal cross 9.150 9.200 9.250 9.300 12.150 12.200 18.100

☞

b [cm] 103.0 167.7 225.0 279.4 127.7 183.9 146.2

9767-242-01

When using the DoKart to move these tables, observe the following points: ● Length of the distribution beams (Doka beams H20): 3.90 m instead of the standard length of 2.65 m. ● Use an 'Extension set for DoKart'.

999767002 - 10/2011

19 The Formwork Experts

User information Dokamatic table

Assembly instructions ➤ Mount diagonal crosses (D) in both the vertical and the horizontal, and secure them with the safety catch as soon as they have been slotted onto the latchtype peg. ➤ Push Dokamatic scaffold connections (B) into the Dokamatic table frame and secure them with Springlocked connecting pins 16 mm (C) .

Attaching the tableform superstructure: ➤ Using two Dokamatic lifting straps 13.00m and the crane, lift the superstructure onto the pre-assembled load-bearing tower. ➤ Mount Connecting pins 10cm (E) to join the tablesuperstructure (G) to the tower, and secure them with Spring cotters 5mm (F) . (The second connecting pin on each longitudinal connection prevents any displacement of the superstructure.)

a

E F

E F

G

G

B

B

B

a

C

9767-242-02

G

b D A 9767-244-01

a ... 1.50 m b ... Variable, as set out in the Dokamatic table structural design guidelines

Mounting the floor props ➤ Raise the entire unit by crane and – working from the Doka mobile scaffold tower Z – mount the floor props (these are attached in the same way as on standard tables).

A Dokamatic table frame 1.50m B Dokamatic scaffold connection C Spring-locked connecting pin 16 mm (not included in scope of supply) D Diagonal cross as per table

Close-up of scaffold connection: B

9767-244-02

C

9767-251-01

20

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Slab heights over 7.30 m For slab heights of over 7.30 m, the Dokamatic table can be combined with Staxo and/or d2.

For detailed guidelines on erecting and moving load-bearing towers, see "User Information: Load-bearing tower Staxo"

☞

➤ Using two Dokamatic lifting straps 13.00m and the crane, place the entire connected-up unit onto the pre-assembled Staxo or d2 load-bearing tower and join the two together (working from clip-on assembly battens or from a platform trolley).

For the different inter-frame spacings, projectspecific structural design calculations are required

Assembly instructions ➤ Prepare the top storey of the Staxo tower on the ground (brace it with diagonal crosses). ➤ Push Dokamatic scaffold connections (B) into the Staxo or d2 frame and secure them with Springlocked connecting pins 16mm (C) (not included in scope of supply).

B

9767-256-01

C

Attaching the tableform superstructure: ➤ Using two Dokamatic lifting straps 13.00m and the crane, place the tableform superstructure (G) onto the pre-assembled top storey of Staxo or d2. ➤ Mount Connecting pins 10cm (E) to join the tablesuperstructure (G) to the tower, and secure them with Spring cotters 5mm (F) . (The second connecting pin on each longitudinal connection prevents any displacement of the superstructure.)

E F

G

G

B

B 9767-294-01

E F

G

9767-202-02

999767002 - 10/2011

21 The Formwork Experts

User information Dokamatic table

Adapting to different slab thicknesses The Dokamatic tables can be adapted to take account of the required slab thickness by: ● relocating the Dokamatic swivel-heads (edge props) ● installing extra intermediate props, attached either with Dokamatic swivel-heads (like the edge props), or with the Dokamatic strut connection.

The exact positioning can be seen in the section headed "Structural design".

Fitting intermediate props and relocating Dokamatic swivel-heads 40 The markings on the Dokamatic table waling 12 make it easy to ensure correct positioning.

Assembly instructions ➤ Bolt the Dokamatic swivel-head (A) into the Dokamatic table waling (D) using the connecting pins (B) provided, and secure with Spring cotters 5mm (C) .

9767-257-01

D

C B

A

☞

● Mount all the swivel-heads on each table so that they point in the same direction. ● Always set up the tables so that the leverlatch of the swivel-head points towards the edges of the floor-slabs (in the direction in which the tables will later be removed).

9767-234-01

A

a

a ... 21.4 cm

If the swivel function is not needed, the swivel-head can be locked by fitting an extra connecting pin in Position (A) .

22

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Fitting intermediate props with the Dokamatic strut connection

The Dokamatic strut connection makes it very easy to attach intermediate props to the table waling.

This is mainly required where the tables have to be adapted for greater slab thicknesses (increased slab loads) in certain storeys only.

Another application is for shoring edge-beams, i.e. for connecting props to Multipurpose walings WS10 or WU12.

Assembly instructions ➤ Push the Dokamatic strut connection (A) onto the floor prop and secure it with a Spring-locked connecting pin 16 mm (B) . ➤ Unscrew the spindle of the strut connection as far as it will go. ➤ With the aid of the floor prop, introduce the strut connection into the table waling (C) , then turn it 90° and pull it downward.

C A

9767-235-01

9767-220-01

B

➤ Turn the floor prop to fasten it to the table waling.

Note: Position intermediate props as near as possible to the respective markings.

Important note: ● An increase in the load-bearing capacity of the floor prop, and moment transfer such as with the Dokamatic swivel-head 40, are not possible here! ● The main props of the table (at least 4 of them) must always be attached with the Dokamatic swivel-head 40!

9767-220-02

☞

999767002 - 10/2011

23 The Formwork Experts

User information Dokamatic table

Structural design – Dokamatic table without formwork sheeting The tables in the section headed "Structural design" allow for a service load of 20 % of the dead load of the fresh concrete – but not less than 1.5 kN/m2 (150 kg/m2).

9767-236-01

Markings on the Dokamatic table waling 12

Spacing in cm 2 props per 3 props per Length of table waling table waling table waling a b 4.00 m 211 138 5.00 m 279 177

4 props per table waling c 107 128

d 104 140

a b

b d

c

c

Max. slab thickness / permitted closures

Table format [m]

Type of prop

Eurex 20 2.50x5.00 Eurex 30

Eurex 20 2.50x4.00 Eurex 30

Eurex 20 2.00x5.00 Eurex 30

Eurex 20 2.00x4.00 Eurex 30

Options 1&2 0 20 30 40 60 80 0 20 30 40 60 80 0 20 30 40 60 80 0 20 30 40 60 80 0 20 30 40 60 80 0 20 30 40 60 80 0 20 30 40 60 80 0 20 30 40 60 80

24

Option 3 0 40 60 80 --0 40 60 80 --0 40 60 80 --0 40 60 80 --0 40 60 80 --0 40 60 80 --0 40 60 80 --0 40 60 80 ---

Max. slab thickness [cm]

Max. slab thickness [cm]

Max. slab thickness [cm]

30 27 26 25 23 21 40 37 35 34 32 30 37 35 34 32 30 28 50 47 45 43 40 38 38 34 33 31 29 26 50 46 44 42 38 36 47 43 41 39 36 33 63 57 55 52 48 45

43 39 38 37 34 32 57 53 51 49 46 43 56 52 50 48 45 42 75 69 67 64 60 57 54 49 47 45 41 38 72 65 63 60 55 51 70 64 61 58 54 50 84 84 81 78 72 67

56 52 50 48 45 42 75 69 67 64 60 56 71 66 64 61 57 54 84 84 84 82 77 71 70 63 61 58 54 50 84 84 81 78 72 67 84 81 78 74 68 64 84 84 84 84 79 70

2 intermediate props with swivel-head, edge prop relocated

9767-226-05

9767-226-03

1 intermediate prop with swivel-head, edge prop relocated

9767-226-01

The formwork sheet and the type of closure must be chosen with reference to the slab thickness (see “Structural design – form- Permitted closure x work sheet and closure [cm] options”).

Standard tables

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Structural design – formwork sheet and closure options Preliminary remarks

Closures in the transverse direction

In the transverse direction (width of table), a longitudinal strip of formwork sheeting is always inserted between the tables. This means: ● The width of the sheet-covered area is 20 cm less than the system dimension of 2.00 m or 2.50 m. ● The minimum width of the formwork-sheet strip (E) is thus 20 cm - this corresponds to a closure of 0. ● On closures, always allow for the difference between the actual closure dimension x and the width of the required strip of formwork sheeting s.

Option 1 Bridged with formwork sheeting only s 9767-221-01

Example with Closure 0 Permitted thicknesses of slab in cm

s x

E

x s 3-SO 21mm 3-SO 27mm

0 20 50 80

5 25 35 65

10 30 25 50

15 35 20 40

20 40 -35

25 45 -30

30 50 -20

Check the selected table configuration once again, with reference to the value x.

9767-272-01

Options 2 and 3

s ... Width of formwork-sheet strip 20 cm x ... 0 cm

Example with closure x between the nominal dimensions of the tables

Dokamatic insertion beams with no additional propping (Option 2) s 9767-224-01

s x

9767-272-02

Dokamatic insertion beams centre-propped (Option 3) s

s ... Width of formwork-sheet strip x ... Actual closure dimension

☞ ☞

Note on dimension x: The influence of the closure on the table will vary depending on which closure option (1 to 3) has been selected.

The relevant Dokamatic table is selected from the tabular overview of Dokamatic tables, with reference to the values x and the slab thickness.

Note on the working method: ● Opening widths of up to 30 cm - sheets are fitted from above possible. ● Opening widths of over 30 cm - sheets are fitted from below, from a platform trolley.

The values given in the table are based on Doka formwork sheets 3-SO. Other sheets (e.g. multi-ply formwork sheets) require special dimensioning.

9767-225-01

Permitted thicknesses of slab in cm x s 3-SO 21mm 3-SO 27mm

20 40 60 85

30 50 60 85

40 60 25/50* 50/80*

50 70 25/35* 50/65*

60 80 25 50

70 90 20 40

80 100 -35

Check the selected table configuration once again, with reference to the value x.

* only applies where the tables are covered in "wall-towall" sheeting (e.g. width 60 cm) or where the sheets are arranged symmetrically (e.g. 30+30 cm - not 50+10 cm) For very thick slabs, the insertion beam can be fitted with its raised support surface facing downwards, and wedged up to the right height on the table waling. This permits bigger closure widths.

Please consult your Doka technician.

999767002 - 10/2011

25 The Formwork Experts

User information Dokamatic table

Location of the Dokamatic insertion beams

Propping the closure zone

➤ Place the insertion beams (A) at the ends of the tables, as close as possible to the edge. ➤ Do not space the insertion beams any further apart than the distance between the table beams. ➤ Insert an extra insertion beam (B) under the joint between the formwork sheets (C) .

A B

9767-239-01

A

A Supporting head H20 DF B Doka beam H20 top

➤ Place the Supporting head H20 DF on the inside tube of the floor prop and secure it with the integral spring-steel stirrup.

C

1

2

3

B

☞

The joint where the sheets abut (D) must always be positioned over the raised support surface of the insertion beam (A) .

9767-233-01

9767-238-01

D

A 9767-296-01

If this is not possible, the insertion beam can be fitted with its raised support surface facing downwards, and wedged up to the right height on the table waling.

Incorporating columns into the closure zone:

26

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Closures in the longitudinal with the Adjustable waling extension FF20/50 Note: The closure zone should be supported by a centrally placed floor prop - this has no implications regarding the dimensioning of the table. Otherwise, statical verification is required. l m

m

E

9767-218-01

A B

D

C

l ... Dimension of sheet for closure m ... max. 10 cm A Adjustable waling extension FF20/50 B Beam clamp Top50 C Dokamatic table waling D Connecting pin 10cm + Spring cotter 5mm E Supporting head H20 DF

â&#x2DC;&#x17E;

Fix the connecting plate in the table waling with just one connecting pin (this is a tension link only). Otherwise there is a risk of overload.

Secure the connecting pins with Spring cotters 5mm!

Combining Dokamatic tables in the longitudinal and transverse directions s

A B

9767-255-01

s ... Dimension of sheet A Doka beam H20 B Nailing board (provided at site)

â&#x2DC;&#x17E;

The beam (A) must be pre-mounted!

999767002 - 10/2011

27 The Formwork Experts

User information Dokamatic table

Tables around edges of slab The Dokamatic tables for the edge zones can have the downstand-beams and stop-end formwork and the sideguards already integrated into the tables.

Tie-back with Lashing strap 5.00 m and Doka Express anchor 16x125mm ➤ Hook in the Lashing strap 5.00 m (A) directly to the Dokamatic swivel-head

9767-258-01

A

9767-245-01

CAUTION There is a risk of edge-tables toppling over due to cantilevering platforms, and in cases where the edge props have been relocated towards the inside!

Moreover, stop-end formworks and downstand beams cause horizontal forces to occur in the direction of the edges of the slab! ➤ For this reason, secure all edge tables with a suitable tie-back on each primary beam!

(Crane assistance will be needed while securing the edge-tables).

☞

● Always set up the edge-tables so that the lever-latch of the swivel-head points towards the edges of the floor-slabs (in the direction in which the tables will later be removed).

Permitted tensile force per Lashing strap: 10 kN ➤ Prepare an anchorage point in the ground with the Doka Express anchor (B) - hook in the lashing strap (A) and tension it.

A

B 9767-258-02

The Doka Express anchor can be re-used many times over - the only tool needed for screwing it in is a hammer.

9767-234-01

Permitted load in "green" (new) concrete and in cured C20/25 concrete with a characteristic cube compressive strength of fck,cube≥14 N/mm2: Fperm. = 5.0 kN (Rd = 7.5 kN) Follow the Fitting Instructions!

When preparing anchoring points using dowels made by other manufacturers, carry out a statical verification.

Follow the manufacturer's applicable fitting instructions.

28

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Tension or compression-proof bracing Using the plumbing struts with prop heads, Dokamatic tables can be fixed so that they are resistant to either tensile or compressive forces.

Permitted service load without Dokamatic platform extension: 200 kg/m2 Load Class 3 to EN 12811-1:2003 Permitted service load with Dokamatic platform extension: 150 kg/m2 Load Class 2 to EN 12811-1:2003

Assembly instructions

☞

If possible, mount the table platforms to the table elements on the ground.

Preparing the Dokamatic table platform: ➤ Tilt up the guard rails and lock them in position.

B

A

9767-304-01

A Fixing in the longitudinal direction B Fixing in the transverse direction 9767-261-01

by means of: - Plumbing strut 340 or 540 with prop head - Doka Express anchor

Lifting the Dokamatic table platform: ➤ Attach a four-part lifting tackle (e.g. Doka combi lifting chain 3.20m) to the Dokamatic table platform.

Dokamatic table platform A pre-assembled, foldable, ready-to-use platform, 1.00 m wide, for convenient and safe working. ● 2 lengths of platform are available: - 2.45m - for 2.50m wide Dokamatic tables - 1.95m - for 2.00m wide Dokamatic tables ● High safety for edge tables ● Easy to mount - a hammer is the only tool needed ● Integral connectors for system stop-end formwork ● 0.50m wide platform extension (system component) ● Fold-down railing to facilitate moving edge-tables into the inside of the building A C

9767-262-01

Fastening the platform to the Dokamatic table ➤ Mount Dokamatic platform profiles (B) to the table with 2 Connecting pins 10cm (D) for each platform profile, and secure them with spring cotters. ➤ Place the Dokamatic table platform onto the platform profiles, and secure it with Connecting pins 10cm and spring cotters.

b a 9767-252-01

B

a ... 1.00m b ... 0.50m

a

A Dokamatic table platform B Dokamatic platform profile 1.00m C Dokamatic platform extension 9767-245-02

B

D

999767002 - 10/2011

29 The Formwork Experts

User information Dokamatic table

Example with Dokamatic platform extension ➤ Mount the Dokamatic platform profiles (B) as described above. ➤ Place the Dokamatic table platform on the platform profiles - on the outermost holes - and secure with Connecting pins 10cm and spring cotters. ➤ Place the platform extension (C) onto the platform profiles and secure it with Connecting pins 10cm (D) and spring cotters.

Alternative fixing method using Formwork element connector FF20/50 Z If no platform extension is needed, Formwork element connectors FF20/50 Z can be used instead of the Dokamatic platform profiles.

a

c 9767-270-01

C

F

D

a ... 1.00m D Connecting pin 10cm + Spring cotter 5mm 9767-259-01

B

D

c ... Overall width 1.50m

Alternative fixing method using Splice plate Top50 Z If no platform extension is needed, Splice plates Top50 Z can be used instead of the Dokamatic platform profiles.

F Formwork element connector FF20/50 Z

CAUTION ➤ With this fixing method, the Formwork element connectors FF20/50/50 Z must be used with the slanted corner facing upwards, for structural design reasons.

a

9767-260-01

E

D

a ... 1.00m D Connecting pin 10cm + Spring cotter 5mm E Splice plate Top50 Z

30

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Transporting, stacking and storing Stack of 12 Dokamatic table platforms

Sideguards on exposed platform-ends

Single folded-down platform

Suitable sideguards must be provided on exposed ends of platforms.

☞

If possible, mount the sideguards while the table elements (to which the Dokamatic table platforms have previously been mounted) are still on the stack.

c

Handrail clamp S d

e

A

9767-253-01

a b B

Dimensions in Dokamatic table platform Dokamatic table platform cm 1.00/2.50m 1.00/2.00m a 245.0 195.0 b 253.0 203.0 c 239.0 d 122.0 e 25.5

9767-301-01

C

A Guard-rail board min. 15/3 cm (in-situ) B Handrail clamp S C Dokamatic table platform

The sideguard consists of: ● 2 Handrail clamps S ● 3 guardrail boards, min. 15 x 3 cm (in-situ) How to mount: ➤ Fasten handrail clamps onto the decking of the Dokamatic table platform using the wedges (clamping range 2 to 43 cm). ➤ Secure the guardrail boards to the loops on the Handrail clamp S with one 28 x 65 nail per loop.

Follow the directions in the “Handrail clamp S” User information!

999767002 - 10/2011

31 The Formwork Experts

User information Dokamatic table

32

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Edge tables (no downstand beam) with Dokamatic table platform This example shows a standard Dokamatic table with an attached Dokamatic table platform.

9767-246-01

with relocated edge props (no Dokamatic table platform) In this example, the floor prop (A) is located further towards the inside than on the standard table.

This leaves a sufficiently large area of table free to work on beyond the stop-end.

Safety railings can be erected using e.g. the Handrail post T 1.80m (B) .

B

A

9767-247-01

Note: The toeboard must be unlatched (released) in the area near the railing holders.

999767002 - 10/2011

33 The Formwork Experts

User information Dokamatic table

Edge tables with downstand beam With Dokamatic floor beam plate 60cm K

b

d

F

Q

Variant with Bridge edge beam clamp T 0.40m Suitable for stop-end heights of up to 65 cm

L M

J

O

A

E

L M

P B

9767-263-01

● For downstand beams of between 20 and 60 cm, in 5 cm increments (intermediate dimensions possible by means of project-specific adaptation) ● Quick and easy to mount (Connecting pin 10cm) ● Support for side Doka beams H20 ● Minimal planning costs/times ● Extra anchoring for custom constructions

C

D

N

b ... dependent on the length of the Multi-purpose waling (J) and on the load-bearing capacity of the floor prop placed beneath it (N) .

A Dokamatic table (standard version) B Dokamatic floor beam plate 60cm C Dokamatic front wood strip 4x8cm 2.60m D Formwork sheet E Doka beam H20 top F Framax framed formwork panel (size as needed) J Multi-purpose waling WS10 Top50 K Handrail post T 1.80m (optionally with Toeboard holder T 1.80m) L Connecting pin 10cm M Spring cotter 5mm N "Eurex top" floor prop O Dokamatic strut connection P Spring-locked connecting pin 16 mm Q Bridge edge beam clamp T 0.40m

9767-263-02

Note: After having erected the formwork and made the last fine adjustments, tighten the clamping wedge of the Bridge edge beam clamp T until the hammer rebounds from the wedge.

Influence width [m] 1.25 1.75

34

Stop-end height d [cm] 65.0 55.0

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

â&#x2DC;&#x17E;

Secure the deck-boards with strips of formwork sheeting so that they cannot tip over (screw them on with e.g. Torx 6x60).

Any cut-outs in the platform decking around the Bridge edge beam clamps can be covered with nailed-on strips of formwork sheeting where necessary.

A

Variant with spindle strut Suitable for stop-end heights of up to 90 cm.

Q S

R

9767-338-01

A Section A-A

9767-248-01

On larger downstand beams, this option makes it necessary to use WU12 multipurpose walings (Item (J) ).

A separate statical proof is required.

R

Q K

b

F 9767-338-02

G

Q Bridge edge beam clamp T 0.40m

C

A

d

R Strip of formwork sheeting (to prevent deck-boards tipping)

H

S Strip of formwork sheeting (to cover cut-outs)

D I

Note: Always locate the formwork-sheet strip (R) on the outside U-section of the Multipurpose waling. Always locate the Bridge edge beam clamp T 0.40m on the inside U-section of the Multipurpose waling.

L M

B

J

E

O

L M

9767-248-02

P

N

b ... dependent on the length of the Multi-purpose waling (J) and on the load-bearing capacity of the floor prop placed beneath it (N) . d ... max. 90 cm A Dokamatic table (standard version) B Dokamatic floor beam plate 60cm C Dokamatic front wood strip 4x8cm 2.60m D Formwork sheet E Doka beam H20 top F Framax framed formwork panel (size as needed) G Multi-purpose waling WS10 H Spindle strut T6 73/110cm I

Formwork element connector FF20 50

J Multi-purpose waling WS10 Top50 K Handrail post T 1.80m (optionally with Toeboard holder T 1.80m) L Connecting pin 10cm M Spring cotter 5mm N "Eurex top" floor prop O Dokamatic strut connection P Spring-locked connecting pin 16 mm

â&#x2DC;&#x17E;

Secure the deck-boards so that they cannot tip over, and cover any gaps in the platform decking, in the same way as shown for the "Variant with Bridge edge beam clamp T 0.40m".

999767002 - 10/2011

35 The Formwork Experts

User information Dokamatic table

Slab stop-ends Use a 20 mm diameter bit to drill the hole through the form-ply.

Unneeded clamping holes should be closed off on the site with Universal plugs R20/25.

with Framax universal corner waling

Wherever possible, use tables in the same way every time, e.g. always as edge tables - this prevents holes being drilled in the tables unnecessary.

with Dokamatic end-shutter unit

9767-249-01

b A B

d

c

C 9767-250-01

9767-249-02

b ... Adjusting range from 57 cm c ... 6 to 16 cm d ... slab thickness max.40 cm

b D

Variant: Universal corner waling mounted on table platform

B C

A

d

B

A

A Framax panel B Framax universal corner waling C Dokamatic edge clamp D Super-plate 15.0 E Tie-rod 15.0 approx. 25 cm long

Note: After having erected the formwork and made the last fine adjustments, firmly tighten the Super-plate 15.0 once again (to pre-tension it).

9767-250-02

E

d

9767-282-01

D

b ... Adjusting range from 10 cm to 58 cm d ... Slab thickness: See data-table A Framax framed formwork panel B Dokamatic end-shutter unit 50cm C Framax clamping bolt 4-8cm D Super-plate 15.0 Connecting devices between Platform width Max. thickness Dokamatic table platform and table [m] of slab 'd' [cm] Dokamatic platform profile 1.00m 1.00 50 Splice plate Top50 Z 1.00 40 Formwork element connector 1.00 40 FF20/50 Z

Max. loading of the Dokamatic table platform during pouring: 150 kg/m2 (applies to all variants where the stop-end formwork is supported on the platform).

Load Class 2 to EN 12811-1:2003 36

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

with Universal end-shutter support 30cm

Configuration B: Fastened with Spax screws

C E

d

D

9767-305-03

A D

d ... slab thickness max.30 cm A Universal end-shutter support 30cm C Doka formwork sheet 3-SO D Spax screws 4x40 (fully threaded) E Doka beam H20

Structural design

9767-305-01

Practical examples a

Configuration A: Fastened with nails

C

d

B

9767-305-02

A B TR652-202-01

d ... slab thickness max.30 cm A Universal end-shutter support 30cm B Nail 3.1x80 C Doka formwork sheet 3-SO

Tip for striking formwork: ➤ Take out the nails on the stop-end side. ➤ Put the claw of a hammer under the corner (put a piece of wood under it to protect the formwork sheeting) ➤ Lever up the end-shutter support

How fastened: 4 nails 3.1x80 4 Spax screws 4x40 (fully threaded)

Configuration A B

Max. influence width: a for slab thickness of [cm] 20 25 30 90 50 30 220

190

160

Tr652-203-02

999767002 - 10/2011

37 The Formwork Experts

User information Dokamatic table

Inter-table connections in the direction of the primary beams For each joint between table walings, the elements can be connected with a Formwork element connector FF20/50Z and Connecting pins 10cm.

in the direction of the secondary beams The tables can be connected by e.g. Tie-rod 15.0 and nut.

Note: Only tighten the nut gently!

9767-217-01

A

B

C

A Formwork element connector FF20/50 Z B Connecting pin 10cm + Spring cotter 5mm

E

C

C Dokamatic table waling 12 D

☞

Fix the connecting plate in the table waling with just one connecting pin (this is a tension link only). Otherwise there is a risk of overload.

Secure the connecting pins with Spring cotters 5mm!

9767-227-01

Note: Use an Adjustable waling extension FF20/50 to deal with any closures or tolerances (see "Structural design – formwork sheet and closure options").

C Dokamatic table waling 12 D Tie-rod 15.0 E Nut, complete, Art.n° 500340002

38

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Combining with other Doka floor-slab systems Combining with Dokaflex tables

☞

The Dokamatic table (A) and the Dokaflex table (B) have different overall heights.

When selecting the props, allow for the difference d of 8.2 cm!

Combining with Dokaflex 1-2-4 or Doka Xtra

Combining with Dokaflex tables

C

D

s1 e e B

A

Close-up of extra beam:

9767-216-01

d

9767-269-01

d ... Difference 8.2 cm e ... 10.0 cm s1 ... 20.0 cm A Dokamatic table B Dokaflex table

A 9767-269-02

B

A Doka beam H20 B Nailing board (provided at site) C Dokamatic table

Follow the directions in the “Dokaflex tables” User Information!

D Dokaflex or Doka-Xtra

☞

The beam (A) must be pre-mounted!

Follow the directions in the “Dokaflex 1-2-4” and "Doka Xtra” User Information booklets!

999767002 - 10/2011

39 The Formwork Experts

User information Dokamatic table

Fall-arrest systems on the structure Handrail clamp T

● Attached with Screw-on shoe XP, railing clamp, Handrail-post shoe or Step bracket XP ● Protective grating XP, guard-rail boards or scaffold tubes can be used as the safety barrier

● Fixed in embedded anchoring components or reinforcement hoops ● Guard-rail boards or scaffold tubes can be used as the safety barrier

9755-205-01

98031-200-01

a

a

Handrail post XP 1.20m

geprüfte Sicherheit

a ... > 1.00 m

geprüfte Sicherheit

a ... > 1.00 m

Follow the directions in the "Edge protection system XP" User Information booklet!

Follow the directions in the "Handrail clamp T" User Information!

Handrail post 1.10m Handrail clamp S

9756-206-01

9771-200-01

a

a

● Attached with integral clamp ● Guard-rail boards or scaffold tubes can be used as the safety barrier

● Fixed in a Screw sleeve 20.0 or Attachable sleeve 24mm ● Guard-rail boards or scaffold tubes can be used as the safety barrier

geprüfte Sicherheit

a ... > 1.00 m geprüfte Sicherheit

Follow the directions in the "Handrail post 1.10m" User Information!

a ... > 1.00 m

Follow the directions in the “Handrail clamp S” User information!

40

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Horizontal repositioning / travelling DoKart

Height adjustment

The DoKart is a battery-powered lifting appliance that allows Doka tableforms to be travelled by just one man.

The battery is designed to allow 1 whole day's operation before being recharged on mains electricity overnight.

The tableforms are lifted and lowered hydraulically.

The Stacking frame DF is used for increasing the height range.

D

C

B

h

B

Max. travel speed: 5 km/h (walking pace)

A

Max. load, where load is applied centrally: ● ● ● ●

without Stacking frame DF: 2000 kg with one Stacking frame DF: 1918 kg with two Stacking frames DF: 1836 kg with three Stacking frames DF: 1754 kg Follow the directions in the Operating Instructions!

9767-339-01

A DoKart carrying frame

Use for the designated purpose only: The DoKart and the stacking-frames may only be used for repositioning Dokaflex and Dokamatic tables.

☞

● There must be a flat, firm (e.g. concrete), adequately dimensioned floor that is capable of supporting the load. ● Max. permitted inclination of trackway: 3%

B Stacking frame DF C Distribution beam (Doka beam H20 2.65m) D Brace stirrup 8

Height ranges incl. distribution beams Number of Stacking frames DF 0 1 2 3

h min. [cm] 174.0 249.0 324.0 399.0

h max. [cm] 344.0 419.0 494.0 569.0

Assembly instructions for Stacking frame DF: ➤ Fix the stacking frame to the carrying frame of the DoKart with M12 nuts & bolts etc. (in all 4 corners), or to another stacking frame that has already been so fixed.

E

B

G

9767-341-01

H

A

F

Nuts, bolts etc. are included in the scope of supply of the Stacking frame DF. A Carrying frame of DoKart, or another Stacking frame DF B Stacking frame DF E Hexagon bolt M12x40 F Hexagon nut M12 G Washer A13 H Spring washer A12 999767002 - 10/2011

41 The Formwork Experts

User information Dokamatic table

Distribution beams

☞

Before tableforms can be repositioned, 2 extra distribution beams must be fitted to them.

Selecting the right distribution beams: Length of distribution beams (Doka beams H20) Lmin = 1.80m

Extra precaution for tableforms with Dokamatic table frames

☞

Before it can be used for 5.80 m to 7.30 m high tableforms with Dokamatic table frames, the DoKart must first be fitted with an 'Extension set for DoKart'.

L without stacking frames B

9767-344-01

A

Follow the directions in the Operating Instructions!

Lmin = 2.65m

L with stacking frames C

A

C

9767-343-01

Lmin = a + 1.0m

with Dokamatic table frame

D

b

a

b

h

A 9767-342-01

C

b ... min. 0.5 m A Distribution beam (Doka beam H20) B DoKart carrying frame C Stacking frame DF D Dokamatic table frame 1.50m B

Fitting the distribution beams: ➤ Attach both Doka beams H20 to the carrying frame of the DoKart, or to the Stacking frame DF, with two Brace stirrups 8 in each case.

Arrange the distribution beams symmetrically, spaced max. 900 mm apart. c

A 92844-206-01

h ... 5.80 m to max. 7.30 m A Extension set for DoKart B DoKart C Dokamatic table with Dokamatic table frame 1.50m

A C D

9767-346-01

c ... max. 900 mm A Distribution beam (Doka beam H20) C Brace stirrup 8 (four of these are supplied with the DoKart) D Carrying frame of DoKart (or Stacking frame DF)

42

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Positioning the DoKart under the tableform

Travelling the DoKart with the tableform

☞

☞

● Bolt on the fastening clamps of the floor props from the inside to the outside, so that they are facing outward and do not obstruct the DoKart when it moves in under the table. ● The outriggers of the DoKart extension set (if fitted) must also be completely pushed in.

Depending on the size of the table and the situation on the site, the DoKart is travelled under the table either from one end or one side of the table.

The carrying frame of the DoKart and the Stacking frame DF come with centre markings (red arrows).

These make it easier for them to be positioned centrally beneath the tables.

☞

WARNING ➤ "Passenger transportation" is forbidden! ➤ Before repositioning the tableform, remove any loose items (e.g. fitting-boards) from it. ➤ Check the wedge-clamped joins between the floor props and the tableform before repositioning it.

Points to remember with unsymmetrical tables: "Central positioning" means "central" in terms of the load centre.

Take particular care with unsymmetrical tables (edge tables, tables with stop-ends).

WARNING Risk of overturning!

It is forbidden to travel the DoKart with its liftingturret extended. ➤ Push the floor props all the way in. ➤ Lower the tableform to max. 5 cm above the ground. ➤ If necessary, extend the outriggers of the DoKart extension set.

Max. permitted eccentric position for the load centre: a = max. 200 mm b = max. 100 mm. b

b

b

aa

● Particular care is needed with: - height offsets - steps - floor holes and wall openings - strong wind ● It is forbidden to use any mechanical assistance during the wheeling operation! ● For longer breaks between operations, or when the DoKart is permanently parked, it must not be carrying any formwork.

9767-348-01

b ... max. 5 cm 9767-345-01

After setting down and positioning the tableform

Example:

☞

● Bolt on the fastening clamps of the floor props from the inside to the outside, so that they are facing outward and do not obstruct the DoKart when it moves out from under the table. ● The outriggers of the DoKart extension set (if fitted) must also be completely pushed in. ● Check the wedge-clamped joins between the floor props.

9767-347-01

a a ... 1450 or 1500 mm

999767002 - 10/2011

43 The Formwork Experts

User information Dokamatic table

Vertical repositioning with transport forks Transport fork DM 1.5t (adjustable)

Function of the fork markings

Transport forks have proved ideal for lifting Dokamatic and Dokaflex tables on construction sites.

☞

Among the advantages of the Transport fork DM 1.5t (adjustable) are: ● adjustable fork width – one transport fork can handle any table format ● integrated tag-lines that make it easy to manoeuvre the fork under the tableforms ● additional "Vertical extension DM 1.5t 3.30m" - for lifting tableforms up 2 storeys

Once you know the ideal position on the fork for a certain table, it is easy to repeat this position on subsequent tables of the same type, by referring to the markings on the fork.

These markings are also a highly visible safety warning to the site crew when the fork is hovering in the air.

h

For every lifting operation, it is desirable to position the table as near as possible to the horizontal.

l

"Parked" position

b b ... 90, 137, 204 or 227 cm l ... 580 cm h ... 421 cm

Attaching/detaching the double-strand suspension chain is easy, as the bracket automatically tilts down into the parking position when it is placed on the ground.

Max. load: 1500 kg Follow the directions in the Operating Instructions!

B

A

A

9270-240-01

A Integrated lifting slings B Double-strand suspension chain

44

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Lifting tables at right angles to the direction of the fork

☞

Doka H20 beams are only needed with Dokamatic tables!

If Dokamatic tables are lifted at right angles to the direction of the fork, extra Doka beams H20 will be needed (for greater slide-off protection).

Lifting extension bracket DF and Transport fork DF The transport forks are made up of a: ● Lifting extension bracket DF and a ● Transport fork DF of the appropriate width For standard sizes of table, a 90 cm wide fork is recommended.

For heavy tables with attached platforms, choose the 1.5 t system.

h

a

A

B G

A C

c

c

H

a

b D

b

b

l

9270-215-01

b

a ... Length of beam = min. b/3 (max. 1.80 m) b ... Length of table c ... max. 300 mm A Extension clamp H20 for fork 1.5t G Dokamatic table

9767-211-01

Overview of variants Max. load (weight of table) Max. size of table length [m] x width [m]

☞

In the case of any deviation from the stated values, additional precautions must be taken.

Please contact Doka for more information.

Lifting extension bracket DF

H (2) Doka beams H20

1.5 t

5.0 x 4.0

8.0 x 5.0

Lifting extension bracket DF 1t Bracket length 'a' [cm] 336.2 Item (A)

Clear opening 'h' [cm]

Item (B) Transport fork DF

1t

Fork width 'b' [cm] Item (C) Fork width 'b' [cm] Item (D) Fork width 'b' [cm] Fork length 'l' [cm]

Lifting extension bracket DF 1.5t 456.2

280.0

350.0

Transport fork DF Transport fork DF 1t/0.90m 1.5t/0.90m 90.0 90.0 Transport fork DF Transport fork DF 1t/1.30m 1.5t/1.30m 128.0 128.0 Transport fork DF Transport fork DF 1t/2.00m 1.5t/2.00m 200.0 200.0 380.0 600.0

Follow the directions in the Operating Instructions!

999767002 - 10/2011

45 The Formwork Experts

User information Dokamatic table

Wheeling-out platform Where necessary, a wheeling-out platform can be assembled from Doka standard components.

Using the Dokamatic lifting straps 13.00m, the Dokamatic tables are lifted off the wheeling-out platform and up to the next level.

General instructions on repositioning

☞

● Tables may only be stood on firm, horizontal surfaces, in such a way that they stand unaided. ● Tables must be stood stably, and able to withstand wind loads, in every phase of the construction work. ● The table must not be loaded - not even temporarily with e.g. a stack of panels - until it has been completely erected according to plan (i.e. with all intermediate props). ● No persons or unsecured objects are allowed to be on the table when it is being lifted or travelled.

9767-340-01

For more information, please contact your Doka technician.

Repositioning operation ➤ Position the DoKart beneath the middle of the table. ➤ Lower the table. ➤ Wheel the table to the pick-up point, making sure that the lever-latch of the swivel-head (A) always

46

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

points in the direction in which the table is to be removed.

➤ Snap the swivel-head into the 75° or 90° position.

A

9767-240-01

➤ Lift the table out, and up to the next storey.

9767-228-01

➤ Set the table down. ➤ Wheel out the DoKart from under the table (the next table can now be readied for repositioning). ➤ Pick up the table with the transport fork.

9270-209-01

➤ Slightly raise the floor prop. ➤ Lift the lever-latch on the swivel-head.

9767-240-01

9270-209-01

➤ Push up the lever-latch on the swivel-head (this can be done with a plank of wood if the latch is too high to reach by hand). ➤ Tilt up the prop.

2 1

➤ Swing the floor prop down into its operational position and latch it in place.

Check that the swivel-head is properly engaged - the lever-latch of the swivel-head must be pointing parallel to the table waling!

2

9767-264-01

9767-241-01

1

999767002 - 10/2011

47 The Formwork Experts

User information Dokamatic table

➤ Set the table down at its new location

Lining-and-levelling the Dokamatic tables

☞

9270-239-01

Example of how to lift an edge-table that includes a downstand beam

Important note: ● Before lining-and-levelling, check whether all the floor props are under load. Only props that are actually standing on the ground can be lined-and-levelled. ● Check the wedge-clamped joins on the Dokamatic swivel-heads.

The Plastic mallet 4kg is a handy tool for finepositioning a tableform quickly without using any shifting appliances. The mallet has been designed with just the right weight for this job, and with plastic of the right hardness.

When used correctly, it helps to prevent damage: ➤ Use in moderation, and only at the bottom of the floor props ➤ Use evenly on all floor props ➤ Give just one knock to each floor prop at a time, then move on to the next prop (max. mallet backswing distance 50 cm)

On tableforms with downstand beams, the space left empty between the transport fork and the table can be bridged with e.g. a timber construction consisting of an Extension profile H20, Extension clamp H20 and Doka beams H20.

Integrated base makes it easy to put the mallet on "stand-by":

b

N

I M

a

A

9270-214-01

a ... 2250 mm b ... Max. 600 mm A Extension clamp H20 for fork 1.5t I

Extension profile H20 for fork 1.5t

M Doka H20 beam, 2.65m (4 beams) N Edge table with downstand beam

48

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Table Lifting System TLS

Doka Table Lifting System TLS Table Lifting System TLS

Doka Table Lifting System TLS for vertical lifting of Doka tableforms with no need for a crane The Doka Table Lifting System TLS is used for moving Doka tableforms up to the next floor.

It is also suitable for transporting Doka equipment between floors, in suitable multi-trip packaging containers (always comply with the loading data and loading rules for the Table Lifting System).

Note: "Passenger transportation" with the Table Lifting System TLS is forbidden. (Exception: for carrying out siteassembly and maintenance work)

☞

Important note:

☞

● The crew who are going to operate the Doka Table Lifting System TLS need special skills and knowledge which can only be passed on by certified Doka specialists. ● As proof that they have received such special instruction, a certificate is issued to persons who have undergone this training. ● Persons who do not have this certificate are not allowed to start up or use the Doka Table Lifting System TLS.

All work in connection with assembly & erection, dismantling, and the first time of putting into service, must be supervised by certified Doka specialists.

A comprehensive system of safety features makes for fast, safe working, both when operating the Table Lifting System itself and when cycling the tables.

With the Doka Table Lifting System TLS you can even carry on cycling tables safely during strong winds (of up to max. 72 km/h).

9767-307-01

999767002 - 10/2011

49 The Formwork Experts

Table Lifting System TLS

User information Dokamatic table

Product description Floor-to-floor height

O

P

● standing on ground and working from ground level: max. 40 m ● when suspended from floor-slab: max. 10 m

M L

K

Lifting platform TLS

F

Max. load: when lifting: 1650 kg during loading: 2650 kg

N

● Loading area: - Entrance width: 2.70 m (3.20 m between lifting masts) - Length: 4.93 m

E D

Q I B

4.93

C

A

G

H

2.70 J

9767-318-01

A Basic unit TLS B Lifting platform TLS centre 3.00x1.60m C Lifting platform TLS back 3.00x1.60m D Protective grating TLS 1.80m E Protecting metal sheet TLS F Lifting mast TLS 1.50m G Supporting profile TLS 5.15m H Pressure strut TLS 3.70m I

Floor support TLS 0.40m

J Adjusting device TLS K Beam for Landing-level safety gate TLS 0.40m L Landing-level safety gate TLS with handle M Landing-level safety gate TLS with limit switch N Switchbox TLS ground control O Switchbox TLS landing-level safety gate P Lifting cross-bar TLS Q Lifting spreader beam TLS (in "parked" position)

9767-326-01

● ● ● ●

Integral railings Integral loading gates Integral loading ramp Protective grating TLS 1.80m may also be mounted if desired

Landing-level safety gates ● For safeguarding the loading and offloading points ● Landing-level safety gates for every floor ● Integral control for every floor

Drive mechanism The Table Lifting System is driven electromechanically. ● Required supply voltage: 400V/50Hz (fuse protection min. 3 x 32A, slow-blow)

Lifting speed ● Starting speed: 5 m/min. ● Lifting speed: 10 m/min.

50

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Table Lifting System TLS

Loading data Anchoring forces per suspension point

FZ(1)A FX(2) FY(2) FX(1) FY(1)

FZ(2)

FZ(1)B

FZ(1)A

A

FX(1) FY(1) FZ(1)B

FX(0)

A 9767-307-02

A Temporary reshore

FX(0)

Note: Locate temporary reshores as statically required.

9767-316-01

A Temporary reshore

Floor support TLS 0.40 m Inter-floor distance

Reaction force (vertical) Tension FZ(1)A,k 26 kN 26 kN 26 kN

FZ(1)B,k

2.65 m 3.00 m 4.50 m

73 kN 73 kN 73 kN

Forces on dowel Shear FY(1),k (90° to Fx) 4 kN 4 kN 4 kN

Shoring force (horizontal) FX(1),k 32 kN 28 kN 18 kN

FX(0),k 37 kN 33 kN 22 kN

Lifting mast anchoring TLS cross-bar 0.40 m Inter-floor distance

Reaction force (vertical)

2.65 m 3.00 m 4.50 m 7.00 m

FZ(2),k 2 kN 2 kN 2 kN 2 kN

Forces on dowel Shear FY(2),k (90° to Fx) FX(2),k 16 kN 16 kN 16 kN 14 kN 16 kN 11 kN 8 kN 10 kN

Subgrade reaction when stood on ground Bottom to top-floor height Total weight per mast-side Subgrade reaction

10 m 3620 kg 145 kN/m²

20 m 4210 kg 169 kN/m²

30 m 4720 kg 189 kN/m²

40 m 5310 kg 213 kN/m²

999767002 - 10/2011

51 The Formwork Experts

Table Lifting System TLS

User information Dokamatic table

Areas of use, possible configurations Follow the directions in the "Doka Table Lifting System TLS" Assembly and Operating Instructions!

Note: Check the Doka Table Lifting System TLS after assembly and every time before start-up, as described in the Operating Instructions.

Standing on ground and working from ground level System dimensions:

E

Pre-assembly A hard, flat, firm surface is needed! c

a

➤ Set up the Basic unit TLS in an empty, accessible place in front of the building. ➤ Mount Base profiles TLS 2.14m to both sides of the Basic unit TLS. ➤ Guide the "Lifting platform TLS centre and "Lifting platform TLS back" to the Basic unit TLS, and bolt them on.

b

☞

9767-312-01

a ... 1.35 m (±0.08 m) b ... max. 7.00 m c ... min. 0.30 m

C A

B

Space required: e D 9767-317-01

A Basic unit TLS B Lifting platform TLS centre 3.00x1.60m D Base profile TLS 2.14m

f

C Lifting platform TLS back 3.00x1.60m E

9767-337-01

e ... 5.80 m f ... with Lifting mast anchoring TLS: 4.60 m without Lifting mast anchoring TLS: 4.50 m E Lifting mast anchoring TLS

52

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Table Lifting System TLS

Basic design concept ➤ Mount "Struts for Base profile TLS" to both sides.

The Basic unit TLS can be aligned with the "Spindles for ground set-up". ➤ Place sleepers underneath the mast connection points to support the Basic unit so that the forces which occur can be transferred into the ground.

Extend the "Lifting mast TLS" and anchor it to the building. ➤ Place Lifting masts TLS 1.50m on both sides and bolt them on.

☞

Important note: ➤ It is forbidden to operate the TLS without a "Lifting mast anchoring TLS". ➤ Anchor a "Lifting mast anchoring TLS cross-brace" to the prepared suspension points.

E A B 9767-312-02

C

D

E 9767-325-01

F

F G

D

D Base profile TLS 2.14m E Strut for base profile TLS F Spindles for ground set-up G Sleeper

The Basic unit is now stable for erecting the TLS up as far as the first "Lifting mast anchoring TLS".

A Lifting mast anchoring TLS cross-bar 0.40m B Cone screw B 7cm C Universal climbing cone 15.0 D Sealing sleeve K 15.0 E Stop-anchor 15.0

➤ When attaching the Lifting mast anchoring TLS, ensure that the lifting mast remains in the vertical.

A

B

C

9767-328-01

A Lifting mast anchoring TLS cross-bar 0.40m B Lifting mast anchoring TLS strut C Lifting mast anchoring TLS mast connection

➤ Mount the Landing-level safety gates and controls.

999767002 - 10/2011

53 The Formwork Experts

Table Lifting System TLS

User information Dokamatic table

Bottom to top-floor heights of up to 40 m By adding extra Lifting masts TLS and fixing "Lifting mast anchorings TLS" at regular intervals, the system can be set up for bottom-to-top-floor heights of max.

40 m.

Wheeling-out platform The Doka Table Lifting System TLS can also be used as a wheeling-out platform.

Usage situation: â&#x2014;? After the top floor has been completed, the Doka tableforms are craned off the building using Dokamatic lifting straps 13.00m or Transport forks.

A

c

e

b

a

b

d

B

C 9767-331-01

a ... 1.35 m (Âą0.08 m) b ... max. 7.00 m (spacing between the anchorages) c ... max. 4.50 m (lifting height above the top "Lifting mast anchoring") d ... max. 40.00 m e ... min. 0.30 m A Switchbox TLS landing-level safety gate B Switchbox TLS ground control C Switchbox for cable-reel

Note: The "Switchbox TLS ground control" and the "Switchbox TLS landing-level safety gate" each come with a 10 m control cable permanently attached.

If these switchboxes are too far (> 10 m) away from the "Switchbox for cable-reel", then "Control cables TLS 20.0m" will be needed as extension cables.

54

9767-330-01

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Table Lifting System TLS

➤ Attach the crane-guided Lifting spreader beam TLS to both Lifting cross-bars TLS. ➤ Insert the Base profile TLS 2.14m into the Basic unit TLS. ➤ Fix the Pressure struts TLS 3.70m to the holding mounts on the foot-pieces on both sides with a pin, and secure.

Suspended from the floor-slab System dimensions:

B

c

b

A

C

9767-314-01

A Floor support TLS 0.40m

a

B Supporting profile TLS 5.15m

d

C Pressure strut TLS 3.70m

➤ Carefully raise the Basic unit TLS plus Lifting platform until the Supporting profiles TLS 5.15m are hanging freely underneath. ➤ Pivot the Pressure struts TLS 3.70m to the Supporting profiles and fix them to the Supporting profiles with a pin.

9767-307-02

a ... min. 2.65 m - max. 4.50 m b ... max. 4.50 m (lifting height) c ... min. 0.30 m d ... 4.95 m

Space required:

f

e

9767-310-01

e ... 5.80 m f ... with Lifting mast anchoring TLS: 4.60 m without Lifting mast anchoring TLS: 4.50 m

Basic design concept ➤ Place Lifting masts TLS 1.50m on both sides and bolt them on. ➤ Mount a Lifting cross-bar TLS to each of the two Lifting masts TLS. ➤ Position the Floor supports TLS, on both sides. ➤ Lift the Supporting profiles TLS 5.15m into the holding mounts (hollow sections) on the Basic unit.

9767-313-01

C

C Pressure strut TLS 3.70m

➤ Hoist the pre-assembled base unit by crane to the prepared suspension point in the floor-slab, anchor it in place and align it. ➤ Mount the Landing-level safety gates and controls.

999767002 - 10/2011

55 The Formwork Experts

Table Lifting System TLS

User information Dokamatic table

➤ Place further Lifting masts TLS 1.50m on both sides and bolt them on.

Extending the lifting height When the system is used suspended from the floorslab, extending the Lifting masts permits a max. lifting height of 10 m.

Anchor the Lifting mast TLS to the building, and extend the mast. ➤ Anchor a "Lifting mast anchoring TLS cross-brace" to the prepared suspension points.

A

c

B C

D

E 9767-325-01

d

A Lifting mast anchoring TLS cross-bar 0.40m B Cone screw B 7cm C Universal climbing cone 15.0

e

D Sealing sleeve K 15.0 b

E Stop-anchor 15.0

a

➤ When attaching the Lifting mast anchoring TLS, ensure that the lifting mast remains in the vertical.

A

B

C

9767-316-01

9767-328-01

A Lifting mast anchoring TLS cross-bar 0.40m B Lifting mast anchoring TLS strut

a ... min. 2.65 - 4.50 m b ... max. 7.00 m (spacing between the anchorages) c ... max. 4.50 m (lifting height above the top "Lifting mast anchoring") d ... max. 10.00 m e ... min. 0.30 m

➤ Mount the Landing-level safety gates and controls.

C Lifting mast anchoring TLS mast connection

56

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Table Lifting System TLS

999767002 - 10/2011

57 The Formwork Experts

Table Lifting System TLS

User information Dokamatic table

Repositioning and aligning the Table Lifting System Follow the directions in the "Doka Table Lifting System TLS" Assembly and Operating Instructions!

After the crane-lifting operation, the Lifting spreader beam TLS is replaced in the holding fixture on the Lifting platform TLS.

Note: Only position the Table Lifting System in slab-edge zones that have no projecting parts.

A Lifting cross-bar TLS must be mounted to each of the Lifting masts TLS (with the lugs on the side nearest the motor) before the Table Lifting System can itself be lifted and repositioned).

B

C 9767-324-01

B Lifting spreader beam TLS

A

C Lifting platform TLS back 3.00x1.60m

In order to shorten the distances travelled when setting up and striking the formwork, it may be helpful to reposition the Table Lifting System several times on one floor.

Aligning the Table Lifting System 9767-322-01

A Lifting cross-bar TLS

Later, the Lifting spreader beam TLS (which is guided by the crane hook) will be attached to these Lifting cross-bars TLS.

Depending on how far the slab-edges are out of true in the vertical, there are two possible alignment methods: â&#x2014;? Spindles in the Floor supports TLS â&#x2014;? Fitting wedges between the Supporting profiles and the floor-slab, or setting the distance with the Adjusting device TLS

B

A

B

9767-320-01

A Adjusting device TLS B Doka Express anchor 16x125mm

A

9767-323-01

A Lifting cross-bar TLS B Lifting spreader beam TLS

58

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Table Lifting System TLS

Repositioning Doka tableforms With the DoKart, only one person is needed on each storey to manoeuvre the Doka tableforms. During the automatic lifting operation, the next Doka tableform is readied for lifting, while on the floor above, the previous tableform is moved to its proper location.

➤ Close the landing-level safety gates.

General instructions on repositioning

☞

Important note: ● Tables must be stood stably, and able to withstand wind loads, in every phase of the construction work. ● Max. wind speed during resetting: 72 km/h. ● No persons or unsecured objects are allowed to be on the table or the Table Lifting System TLS during lifting and travelling.

9767-307-03

Repositioning operation Floor below ➤ Send the Lifting platform TLS to the floor in question. ➤ Open the landing-level safety gates. ➤ Lower the loading ramp and open the gates of the lifting platform.

➤ Raise the table to the next floor on the lifting platform.

Floor above: ➤ Open the landing-level safety gates. ➤ Lower the loading ramp and open the gates of the lifting platform. ➤ Wheel the table off the platform.

9767-308-01

➤ Set down the table on the lifting platform.

The person operating the DoKart must always be on the building side. ➤ Move out the DoKart from under the table. ➤ Secure and tie down the table if necessary (required for edge tables with an integral downstand beam, platforms, ...).

There are crane eyes on the lifting platform for tying back the Doka tables if necessary. ➤ Close the gates of the Lifting platform and tilt up the loading ramp.

9767-309-01

➤ Close the gates of the Lifting platform and tilt up the loading ramp. ➤ Close the landing-level safety gates. ➤ Send the Lifting platform TLS back down to the floor below.

After the last table has been repositioned, the DoKart can then be moved up to the next floor by the Table Lifting System.

999767002 - 10/2011

59 The Formwork Experts

Table Lifting System TLS

User information Dokamatic table

Anchoring on the structure Components:

The following components are fastened to the Universal climbing cone by means of the Cone screw B 7cm.

C

Floor support TLS 0.40m

A

For safe suspension of the Table Lifting System in all phases of the work.

B

F D 9767-321-01

A Universal climbing cone 15.0 B Sealing sleeve K (expendable anchoring component) C Cone screw B 7cm D Stop-anchor (expendable anchoring component) 9767-332-02

F Depth mark

Both the positioning points and the suspension points are prepared using one single type of cone, the Universal climbing cone (A) . ● Depth of concrete cover on "cone" side of wall: 5.5 cm ● Depth of concrete cover on the "stop-anchor" side in a slab of minimum thickness: 2 cm

Stop-anchor 15.0 11.5cm Stop-anchor 15.0 16cm Stop-anchor 15.0 40cm

Minimum slab thickness 19 cm 24 cm 48 cm

Dimensioning the suspension point The required cube compressive strength of the concrete at the time of loading must be specified separately for each project by the structural designer. It will depend on the following factors: ● load actually occurring ● length of the stop-anchor ● reinforcement / extra reinforcement steel ● distance from edge The introduction of the forces, the transfer of these forces into the structure, and the stability of the overall construction, must all be verified by the structural designer.

Beam for Landing level safety gate 0.40m For fixing the Landing-level safety gates.

9767-329-02

Lifting mast anchoring TLS crossbar 0.40m The Lifting masts TLS are back-stayed to the structure on the Lifting mast anchoring TLS cross-bar.

9767-325-01

The required cube compressive strength fck,cube,current must be at least 10 N/mm2, however.

Preparing the positioning point and suspension point

60

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

WARNING Sensitive rod steel! ➤ Never weld or heat tie-rods. ➤ Tie rods that are damaged or have been weakened by corrosion or wear must be withdrawn from use. ➤ Only use approved tie-rods. ➤ Prevent the vibrator from touching the positioningpoint.

Tools needed: ● Reversible ratchet 3/4" ● Spanner for Universal climbing cone 15.0/20.0 ● Extension 20cm 3/4" ● Box nut 50 3/4" (for Cone screw B 7cm) These tools are all included in the "Tool box TLS".

Note: Universal climbing cones are supplied with Sealing sleeves K (B) . Every time the Universal climbing cones are used again, fit them with new sealing sleeves first!

☞

● The axis of the universal climbing cone must be at right-angles to the surface of the concrete – maximum angle of deviation: 2°. ● Do not exceed the tolerances shown in the illustration for the locations of the positioning point and suspension point.

a

b

WARNING ➤ Always screw the Stop-anchor into the Universal climbing cone until it fully engages (i.e. up to the depth mark).

Not screwing the anchor sufficiently far into the cone may subsequently lead to reduced load-bearing capacity and to the failure of the suspension point – resulting in injury and damage. ➤ For the positioning point and suspension point, ONLY use Cone screws B 7 cm (head of screw is red, to indicate its high load-bearing capacity)!

Table Lifting System TLS

9767-332-01

a ... 327 cm (± 2 cm) b ... 40 cm (± 1 cm)

● Embed the Universal climbing cone so that it is flush with the concrete surface. ● Protect the thread from soiling.

Suspension point ➤ Fix the Floor support TLS (D) in the Universal climbing cone 15.0 (A) with a Cone screw B 7cm (C) . A tightening torque of 100 Nm (20 kg assuming a ratchet-length of approx. 50 cm) is sufficient.

Positioning point b D C A B

9767-332-03

9767-306-01

b ... 40 cm (± 1 cm)

➤ Screw the Cone screw B 7cm into the Universal climbing cone. ➤ Screw the Stop-anchor into the Universal climbing cone, until it engages (up to the depth mark).

☞

Important note: ➤ The positioning-point must align with the suspension point beneath it (± 1 cm in the horizontal). ➤ Tie the Stop-anchor tightly to the reinforcements with binding wire.

Forcibly tightening the Cone screw B 7cm any more than this may cause damage and even cause the form-tie to break!

The only tool allowed to be used for screwing in and fixing the Cone screw B 7cm in the Universal climbing cone is the Reversible ratchet 3/4".

Reversible ratchet 3/4"

Tr687-200-01

Reversible ratchet 3/4" with extension

Tr687-200-01

Ratchet MF 3/4" SW 50

Tr687-200-01

999767002 - 10/2011

61 The Formwork Experts

Table Lifting System TLS

User information Dokamatic table

Possible ways of connecting the landing-level safety gates C

D B A 9767-327-03

A Landing-level safety gate TLS with handle B Landing-level safety gate TLS with limit switch C Switchbox TLS D Floor support TLS 0.40m

Push the corner post of the landing-level safety gate down onto the mounting fixture (E) and secure with the eyebolt (F) .

Floor support TLS 0.40m

Beam for Landing level safety gate TLS 0.40m

F

Lifting mast anchoring TLS cross-bar 0.40m

F

F

E

E E 9767-336-01

9767-334-01

62

9767-335-01

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Table Lifting System TLS

Computation of quantities for Lifting masts TLS 1.50m Suspended from the floor-slab

b

a

d

c

Standing on ground and working from ground level

9767-333-01

a ... Operational height b ... 2.40 m c ... min. 1.30 m n ... number 1) = 1)

Operational height(a) - 2.40 m(b) + 1.30 m (c) 1.50 m

Round up the result to a whole number.

Total number of Lifting masts TLS 1.50m = 2 x n

9767-307-02

d ... Travel height Up to 2.80 m Up to 4.30 m Up to 5.80 m Up to 7.30 m Up to 8.80 m Up to 10.00 m

Total number of Lifting masts TLS 1.50m 4 6 8 10 12 14

999767002 - 10/2011

63 The Formwork Experts

General remarks

User information Dokamatic table

Transporting, stacking and storing General remarks

Thanks to their compact design, up to 6 Dokamatic tables can be loaded onto a truck on top of one another - making for improved logistics and reduced shipping costs.

9767-203-01

Stacking, and delivery condition Stack max. 6 elements on top of one another!

Individual tableform elements, and entire stacks of elements, can be hoisted using the Dokamatic lifting strap 13.00m.

2 Dokamatic lifting straps are needed for each unit to be lifted.

The main features: ● Integral strap shoes for safe lifting of stacks of elements ● Anti-dropout safeguard for strap shoes ● Moveable, 8 m long protective sleeve enables the table to stay in the horizontal when being lifted, and protects the strap fabric.

Max. load: 2000 kg Follow the directions in the Operating Instructions!

c

d

b

a

☞

Hoisting tables

9767-203-02

Dimensions in cm a (6 elements) b (5 elements) c d

Dokamatic table 27mm 262.6 218.0 43.6 8.9

Dokamatic table 21mm 258.0 215.0 43.0 8.9

Intermediate storage of tables

☞

Observe the following safety points regarding intermediate storage of completely assembled tables: ● Only set down tables on level, firm surfaces. ● Never place finished tables on top of one another - not even with their floor props tilted back at 90°. ● In exposed locations, secure against wind pressure.

64

☞

Observe the following safety instructions when transporting and storing pre-assembled table constructions: ● The table elements must be onloaded and off-loaded, transported and stacked in such a way that it is not possible for them to fall off, slip, tip over or slide apart. ● Table elements may only be set down and stacked on flat, firm surfaces. ● Spread-angle β of slinging chains: max. 30°. ● Do not detach a table element from the lifting straps until it has been safely set down. ● Never climb onto the stack of table elements. ● Before being transported by truck, the table elements must be strapped down securely.

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

General remarks

Transporting stacks of elements

Repositioning tables

If the Dokamatic lifting straps 13.00m are used with their built-in strap shoes, tableforms can be hoisted in a stack.

The Lifting strap 13.00m can be used for lifting and setting down table-tops and completely assembled tables.

The 13 m long strap is designed to be fixed and detached when working from ground level.

Note: In this case, the integrated strap shoes (B) are not pushed onto the secondary beams. This makes it possible to operate the Lifting strap 13.00m when working from ground level.

The strap shoes can either remain on the strap, or be detached from it as needed.

9767-281-01

CAUTION ➤ The Dokamatic lifting straps 13.00m may only be used as shown here if the strap shoes are correctly mounted and if there is no risk of the straps sliding out of position. ➤ Do not hoist more than 6 elements at the same time.

B

➤ Push the strap shoes (B) of the Dokamatic lifting strap (A) onto the secondary beam, firmly and completely. Ensure correct positioning to right and left, and that both strap shoes are on the same beam.

9265-204-01

A

9767-266-01

B

➤ Prepare the second lifting strap in the same way, and push it onto the beam using the strap shoes. Make sure that the lifting straps are arranged symmetrically.

☞

Important note: With custom tables, allowance must be made for the following points: ● secondary beams may cantilever out further ● greater weight ● oblique pull of the lifting strap

☞

9767-265-01

Important note for tables: ● with pre-mounted edge strips (C) ● covered in large-area sheeting (across the entire width) A

C

e

Reinforce the secondary beams by e.g. nailing on a strip of formwork sheeting.

9767-280-01

D

e ... approx. 1.0 cm 9767-349-01

A nailed-on plank (D) (approx. 15 x 5 x 60 cm) prevents the lifting strap (A) damaging or breaking off the edge strip.

999767002 - 10/2011

65 The Formwork Experts

General remarks

User information Dokamatic table

Utilise the benefits of Doka multi-trip packaging on your site.

Multi-trip packaging such as containers, stacking pallets and skeleton transport boxes keep everything in place on the site, minimise time wasted searching for parts, and streamline the storage and transport of system components, small items and accessories.

Doka skeleton transport box 1.70x0.80m

Using Doka skeleton transport boxes 1.70x0.80m as transport devices Lifting by crane ➤ Only lift the boxes when their sidewalls are closed!

☞

● Multi-trip packaging items may only be lifted one at a time. ● Use a suitable lifting chain. (Do not exceed the permitted load capacity). e.g: Doka 4part chain 3.20m. ● Spread-angle β max. 30°!

9234-203-01

Storage and transport devices for small items: ● durable ● stackable

Repositioning by forklift truck or pallet stacking truck The forks can be inserted under either the broadside or the narrowside of the containers.

Suitable transport appliances: ● crane ● pallet stacking truck ● forklift truck To make the "Doka skeleton transport box" easier to load and unload, one of its sidewalls can be opened.

Max. load: 700 kg Permitted imposed load: 3150 kg

☞

● Multi-trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top! ● Rating plate must be in place and clearly legible

Using Doka skeleton transport boxes 1.70x0.80m as storage units Max. n° of boxes on top of one another Outdoors (on the site) Floor gradient up to 3% 2 It is not allowed to stack empty pallets on top of one another!

66

Indoors Floor gradient up to 1% 5

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

General remarks

Using Doka multi-trip transport boxes as storage units

Doka multi-trip transport box 1.20x0.80m galv.

Max. n° of boxes on top of one another Outdoors (on the site) Floor gradient up to 3% 3 It is not allowed to stack empty pallets on top of one another!

Indoors Floor gradient up to 1% 6

Using Doka multi-trip transport boxes as transport devices Lifting by crane

☞

Storage and transport devices for small items: ● durable ● stackable Suitable transport appliances: ● crane ● pallet stacking truck ● forklift truck

● Multi-trip packaging items may only be lifted one at a time. ● Use a suitable lifting chain. (Do not exceed the permitted load capacity). e.g: Doka 4part chain 3.20m. ● Spread-angle β max. 30°!

Max. load: 1500 kg Permitted imposed load: 7900 kg

☞

● Multi-trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top! ● Rating plate must be in place and clearly legible 9206-202-01

Multi-trip transport box partition Different items in the Multi-trip transport box can be kept separate with the Multi-trip transport box partitions 1.20m or 0.80m.

Repositioning by forklift truck or pallet stacking truck The forks can be inserted under either the broadside or the narrowside of the containers.

Tr755-200-02

A

A Slide-bolt for fixing the partition

Possible ways of dividing the box Multi-trip transport box partition 1.20m 0.80m

Lengthways

Crossways

max. 3 partitions —

— max. 3 partitions

Tr755-200-04

Tr755-200-05

999767002 - 10/2011

67 The Formwork Experts

General remarks

User information Dokamatic table

Doka stacking pallet 1.55x0.85m and 1.20x0.80m

Using Doka stacking pallets as transport devices

Storage and transport devices for long items: ● durable ● stackable

Lifting by crane

☞

Suitable transport appliances: ● crane ● pallet stacking truck ● forklift truck The Bolt-on caster set B turns the stacking pallet into a fast and manoeuvrable transport trolley.

Follow the directions in the "Bolt-on castor set B" Operating Instructions!

● Multi-trip packaging items may only be lifted one at a time. ● Use a suitable lifting chain. (Do not exceed the permitted load capacity). e.g: Doka 4part chain 3.20m. ● Load the items centrically. ● Fasten the load to the stacking pallet so that it cannot slide or tip out. ● When lifting stacking pallets to which Bolt-on castor sets B have been attached, you must also follow the directions in these Operating Instructions! ● Spread-angle β max. 30°!

=

a

=

92815-224-01

Max. load: 1100 kg Permitted imposed load: 5900 kg

☞

● Multi-trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top! ● Rating plate must be in place and clearly legible

Doka stacking pallet 1.55x0.85m Doka stacking pallet 1.20x0.80m

a max. 4.0 m max. 3.0 m

Repositioning by forklift truck or pallet stacking truck

☞

● Load the items centrically. ● Fasten the load to the stacking pallet so that it cannot slide or tip out.

Using Doka stacking pallets as storage units Max. n° of units on top of one another Outdoors (on the site) Floor gradient up to 3% 2 It is not allowed to stack empty pallets on top of one another!

☞

Indoors Floor gradient up to 1% 6

● How to use with bolt-on castor set: Always apply the fixing brake when the container is "parked".

When Doka stacking pallets are stacked, the bottom pallet must NOT be one with a bolt-on caster set mounted to it.

68

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

General remarks

Doka accessory box

Doka accessory box as transport devices

Storage and transport devices for small items: ● durable ● stackable

Lifting by crane

Suitable transport appliances: ● crane ● pallet stacking truck ● forklift truck The Doka accessory box is the tidy, easy-to-find way of storing and stacking all interconnection and form-tie components.

The Bolt-on caster set B turns the stacking pallet into a fast and manoeuvrable transport trolley.

☞

● Multi-trip packaging items may only be lifted one at a time. ● Use a suitable lifting chain. (Do not exceed the permitted load capacity). e.g: Doka 4part chain 3.20m. ● When lifting stacking pallets to which Bolt-on castor sets B have been attached, you must also follow the directions in these Operating Instructions! ● Spread-angle β max. 30°!

Follow the directions in the "Bolt-on castor set B" Operating Instructions!

92816-206-01

Repositioning by forklift truck or pallet stacking truck The forks can be inserted under either the broadside or the narrowside of the containers.

Bolt-on castor set B Max. load: 1000 kg Permitted imposed load: 5530 kg

☞

● Multi-trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top! ● Rating plate must be in place and clearly legible

Doka accessory box as storage units Max. n° of boxes on top of one another Outdoors (on the site) Floor gradient up to 3% 3 It is not allowed to stack empty pallets on top of one another!

☞

The Bolt-on caster set B turns the stacking pallet into a fast and manoeuvrable transport trolley.

Suitable for drive-through access openings > 90 cm.

Indoors Floor gradient up to 1% 6

The Bolt-on caster set B can be mounted to the following multi-trip packaging items: ● Doka accessory box ● Doka stacking pallets Follow the directions in the Operating Instructions!

● How to use with bolt-on castor set: Always apply the fixing brake when the container is "parked".

When Doka accessory boxes are stacked, the bottom box must NOT be one with a bolton castor set mounted to it.

999767002 - 10/2011

69 The Formwork Experts

General remarks

User information Dokamatic table

Reshoring props, concrete technology and striking

Important note: If the load is not removed from the floor props at this stage, they will remain loaded with the dead weight of the floor-slab.

When the floor above is concreted, this may lead to a doubling of the load that is being applied to the floor props.

The floor props are not designed to cope with such an overload, and the result may be damage to the formwork, the floor props and the structure.

Why put up reshoring props after striking the formwork?

Depending on the construction sequence, reshoring props may be needed to carry service loads on the new floor-slab, and/or concreting-loads from the next floor to be poured.

Reference values for the evolution of the compressive strength of the concrete at storage temperatures of 20°C and 5°C as a function of the type of cement used 100

Positioning the reshoring props correctly

The required numerical relationship between reshoring props and formwork props can be stated for the following two limit cases: ● only approx. 0.4 reshoring props per formwork prop where both floor-slabs have similar rigidities ● only approx. 0.8 reshoring props per formwork prop where the floor-slab below has a considerably higher rigidity (foundation slab).

☞

Ask an expert!

As a rule, the question of using reshoring props should be referred to the responsible experts, regardless of the information given above. If there is any doubt, particularly where dissimilar floor systems are involved, the decision must be referred to the responsible structural designer.

A

60

B

40

C

20

1

3

2

7

5

10

14

21

28

Age of concrete in days

100 Compressive strength as a %-age of the 28-day compressive strength of the concrete at 5°C

Reshoring props have the job of spreading loads between the new floor-slab and the floor beneath it.

This load distribution will depend on the relationship between the rigidities of these two floor-slabs.

80

9720-100

☞

The following diagrams show the strength development where different grades of cement are used. If the temperature of the concrete is < 5°C, the chemical reactions are very greatly slowed down. This is why low temperatures require cements that have rapid heat evolution and strength development.

80

60 A

B

40 C

20

9720-100

In the building construction field, the load occurring during pouring (i.e. the weight of the uncovered floor) will generally be approx. 50% of the design load of the floor-slab (dead weight + flooring + service load).

This means that the formwork can be struck once the concrete has reached 50% of its 28-day strength. The loading safety of the floor-slab is then equal to that of the finished structure.

Strength development in the new concrete

Compressive strength as a %-age of the 28-day compressive strength of the concrete at 20°C

When is the best time to strike?

1

2

3

5

7

10

14

21

28

Age of concrete in days Water/binding-agent (cement) ratio = 0.50 A Z 45 F, PZ 475 (CEM I 42.5 R/52.5 R/52.5 N) B Z 35 F, PZ 375 (CEM II 32.5 R/42.5 N) C Z 35 L (CEM III 32.5 N)

70

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Deflection of the new concrete The modulus of elasticity of the concrete has already reached more than 90 % of the 28-day value after only 3 days, regardless of the formulation of the concrete.

The increase in the elastic deformation taking place in the new concrete is thus only negligible.

The creep deformation, which only finally ceases after several years, is several times more than the elastic deformation.

However, early striking - e.g. after 3 days instead of 28 - only leads to an increase in the total deformation of less than 5 %.

The part of this deformation accounted for by creep deformation, however, may be anything between 50 % and 100 % of the standard value, due to such variable influences as the strength of the aggregates, and the atmospheric humidity. This means that the total deflection of the floor-slab is practically independent of the time at which the formwork was struck.

General remarks

Striking the formwork from widespanned floor-slabs with support centres of over 7.5m In the case of thin, wide-spanned concrete floor-slabs (e.g. in multistorey car parks), the following points must be remembered: When the formwork is removed from beneath these floor-slab spans (i.e. when the load is taken off the floor props), the floor props that are still in place are briefly subjected to additional loads. This may lead to overloading, and to the floor props being damaged.

When planning and designing floor formworks for these very thin concrete floor slabs, it is thus essential to allow for the loads occurring during formwork removal, as well as for the usual design loads.

Please consult your Doka technician.

☞

Cracks in new concrete The bonding strength between the reinforcement steel and the concrete develops more rapidly in the new concrete than does its compressive strength. This means that early striking does not have any negative influence upon the size and distribution of cracks on the tension side of reinforced concrete constructions.

Other cracking phenomena caused by e.g. shrinkage, premature striking, impeded deformation etc. can be countered effectively by appropriate curing methods.

The basic rule is: The formwork should be removed starting from the middle of the floor slab (i.e. from midspan), and working towards the edges.

For wide spans, this procedure MUST be followed! l A

A

Curing of new concrete New site-placed concrete is exposed to influences which may cause cracking and slow down its strength development: ● premature drying ● over-rapid cooling in the first few days ● excessively low temperatures or frost ● mechanical damage to the surface of the concrete ● etc.

The simplest precaution is to leave the formwork on the concrete surface for longer. As well as the familiar extra curing measures, this measure should be carried out in any case.

9767-214-01

l ... Effective floor-slab spans of 7.50 m and over A Load redistribution

999767002 - 10/2011

71 The Formwork Experts

Component overview

User information Dokamatic table [kg]

Article n°

515.0 656.0 480.0 600.0

586200000 586201000 586202000 586203000

[kg]

Article n°

Component Doka Dokamatic Floor table Systems overview

Dokamatic table 2.50x4.00m 21mm Dokamatic table 2.50x5.00m 21mm Dokamatic table 2.00x4.00m 21mm Dokamatic table 2.00x5.00m 21mm Dokamatic-Tisch

Doka floor prop Eurex 20 250

12.9 586086000

Doka floor prop Eurex 20 300

15.3 586087000

Doka floor prop Eurex 20 350

17.8 586088000

Doka floor prop Eurex 20 400

22.2 586089000

Doka floor prop Eurex 20 550

34.6 586090000

Length: 152 - 250 cm Length: 172 - 300 cm Length: 197 - 350 cm Length: 227 - 400 cm

Length: 297 - 550 cm Doka-Deckenstütze Eurex 20

Galvanised

Dokamatic table 2.50x4.00m 27mm Dokamatic table 2.50x5.00m 27mm Dokamatic table 2.00x4.00m 27mm Dokamatic table 2.00x5.00m 27mm Dokamatic-Tisch

Doka formwork sheet 3-S plus 21mm 9.7/200cm Doka formwork sheet 3-S plus 21mm 9.7/250cm Doka formwork sheet 3-S plus 21mm 20/200cm Doka formwork sheet 3-S plus 21mm 20/250cm Doka-Schalungsplatte 3-S plus 21mm

Doka formwork sheet 3-S plus 27mm 9.7/200cm Doka formwork sheet 3-S plus 27mm 9.7/250cm Doka formwork sheet 3-S plus 27mm 20/200cm Doka formwork sheet 3-S plus 27mm 20/250cm Doka-Schalungsplatte 3-S plus 27mm

560.0 685.0 522.0 625.0

586204000 586205000 586206000 586207000

2.0 2.5 4.2 5.3

186109000 186110000 186107000 186108000

Doka floor prop Eurex 30 top 250

12.8 586092400

Doka floor prop Eurex 30 top 300

16.4 586093400

Doka floor prop Eurex 30 top 350

20.7 586094400

Doka floor prop Eurex 30 top 400

24.6 586095400

Doka floor prop Eurex 30 top 450

29.1 586119400

Doka floor prop Eurex 30 top 550

38.6 586129000

Length: 148 - 250 cm Length: 173 - 300 cm Length: 198 - 350 cm

2.5 3.1 5.2 6.5

187052000 187053000 187050000 187051000

418.0 536.0 402.0 508.0

586208000 586209000 586210000 586211000

Length: 223 - 400 cm Length: 248 - 450 cm

Length: 303 - 550 cm Doka-Deckenstütze Eurex 30 top

Galvanised

Dokamatic table grille 2.50x4.00m Dokamatic table grille 2.50x5.00m Dokamatic table grille 2.00x4.00m Dokamatic table grille 2.00x5.00m Dokamatic-Tischrost

Doka floor prop Eurex 20 top 150

8.0 586096000

Doka floor prop Eurex 20 top 250

12.7 586086400

Doka floor prop Eurex 20 top 300

14.3 586087400

Doka floor prop Eurex 20 top 350

17.4 586088400

Length: 92 - 150 cm

Length: 148 - 250 cm Length: 173 - 300 cm Length: 198 - 350 cm

Doka floor prop Eurex 20 top 400

21.6 586089400

Doka floor prop Eurex 20 top 550

32.3 586090400

Doka floor prop Eurex 20 top 700

48.0 586139000

Length: 223 - 400 cm Length: 298 - 550 cm

Length: 383 - 700 cm Doka-Deckenstütze Eurex 20 top

Doka floor prop Eurex 30 250

14.8 586092000

Doka floor prop Eurex 30 300

16.7 586093000

Doka floor prop Eurex 30 350

20.5 586094000

Doka floor prop Eurex 30 400

24.9 586095000

Doka floor prop Eurex 30 450

29.2 586119000

Length: 152 - 250 cm Length: 172 - 300 cm Length: 197 - 350 cm Length: 227 - 400 cm

Length: 248 - 450 cm Doka-Deckenstütze Eurex 30

Galvanised

Galvanised

72

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Component overview [kg]

Removable folding tripod 1.20m

Article n°

20.7 586145000

Stützbein 1,20m

[kg] Dokamatic platform profile 1.00m

11.0 586221000

Dokamatic-Bühnenprofil 1,00m

Galvanised

Galvanised Height: 120 cm Delivery condition: folded closed

Universal end-shutter support 30cm

1.0 586232000

Universal-Abschalwinkel 30cm

Dokamatic table waling 12 4.00m Dokamatic table waling 12 5.00m Dokamatic-Tischriegel

Article n°

Galvanised Height: 21 cm

122.5 586212000 154.0 586213000

Painted blue

Doka floor end-shutter clamp

12.5 586239000

Doka-Deckenabschalklemme

Galvanised Height: 137 cm

Dokamatic swivel head 40

17.1 586214000

Dokamatic-Schwenkkopf 40

Galvanised Length: 60 cm

End-shutter shoe

1.6 586257000

Abschalschuh

Dokamatic table platform 1.00/2.00m Dokamatic table platform 1.00/2.50m Dokamatic-Tischbühne

Galvanised Height: 13.5 cm

92.0 586218000 103.0 586217000

Steel parts galvanised Timber parts varnished yellow Delivery condition: folded closed

End-shutter tie rod 15.0 15-40cm

0.91 586258000

Abschalanker 15,0 15-40cm

Galvanised Length: 55 cm

Dokamatic platform bracket 1.00m Dokamatic-Bühnenkonsole 1,00m

19.5 586227000

Galvanised Length: 112 cm Height: 124 cm

Dokamatic platform extension 0.50/2.00m Dokamatic platform extension 0.50/2.50m Dokamatic-Bühnenverbreiterung

31.0 586220000 34.3 586219000

Steel parts galvanised Timber parts varnished yellow

Dokamatic extension profile 0.50m

Dokamatic-Verbreiterungsprofil 0,50m Galvanised Length: 49 cm

6.0 586228000

999767002 - 10/2011

73 The Formwork Experts

Component overview

User information Dokamatic table [kg]

Article n°

Doka mobile scaffold tower Z Doka-Fahrgerüst Z consisting of:

(A) (B) (C) (D) (E) (F) (G) (H) (I) (J) (K)

Attachable frame Z 1.00m Attachable frame Z 2.00m Railing frame Z 1.00m Handrail post Z 1.80m Platform Z with manhole flap 1.80m Platform Z without manhole flap 1.80m End toe-board Z 1.35m Side toe-board Z 1.80m Diagonal brace Z 2.00m Horizontal brace Z 1.80m Triangular bracket Z

6.7 11.3 4.1 6.5 17.5 17.0 4.0 5.1 3.0 2.8 5.3

586016000 586017000 586021000 586022000 586023000 586024000 586025000 586026000 586027000 586028000 586029000

[kg] Diagonal cross 9.150 Diagonal cross 9.200 Diagonal cross 9.250 Diagonal cross 9.300 Diagonal cross 12.150 Diagonal cross 12.200 Diagonal cross 18.100

5.2 6.6 7.7 9.0 5.7 6.9 6.1

Diagonalkreuz

Article n° 582773000 582774000 582775000 582323000 582612000 582614000 582620000

Galvanised

(not illustrated)

(L) Guide roller Z D200mm (M) Step-up rung Z (N) Platform diagonal strut Z

7.1 586030000 2.5 586031000 2.5 586032000

(not illustrated)

(O) Ballast Z

10.0 586033000

(not illustrated) D

Aluminium Follow the directions in the "Instructions for assembly and use"!

C

Dokamatic insertion beam 1.95m Dokamatic insertion beam 2.45m Dokamatic-Einschubträger

8.0 183054000 10.0 183045000

Varnished yellow F E G

H

A I

Supporting head H20 DF

B

0.77 586179000

Haltekopf H20 DF

Galvanised Length: 19 cm Width: 11 cm Height: 8 cm

J M L

Dokamatic strut connection

1.3 586215000

Dokamatic-Stützenanschluss

Dokamatic scaffold connection Dokamatic-Gerüstanschluss

Dokamatic table Staxo spindle connector

3.9 582347000

Dokamatic front wood strip 4x8cm 2.60m

4.2 183046000

Staxo-Spindelanschluss Dokamatic-Tisch Galvanised Length: 20.7 cm

Galvanised Height: 26 cm

3.4 586216000

Dokamatic-Stirnholz 4x8cm 2,60m

Varnished yellow

Galvanised Height: 27 cm

Dokamatic table frame 1.50m Dokamatic-Tischrahmen 1,50m

59.8 586224000

Spring locked connecting pin 16mm Federbolzen 16mm

Galvanised

0.25 582528000

Galvanised Length: 15 cm

T ledge 21/42 2.00m

0.34 580196000

T-Leiste 21/42 2,00m

Grey

Adjustable waling extension FF20/50 Ausgleichslasche FF20/50

9.1 587532000

Painted blue Length: 87 cm

74

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Component overview [kg]

Formwork element connector FF20/50 Z Elementverbinder FF20/50 Z

Article n°

6.0 587533000

[kg] Lashing strap 5.00m

Beam clamp Top50

Yellow

1.2 580081000

Trägerklammer Top50

Doka express anchor 16x125mm

0.31 588631000

Doka-Expressanker 16x125mm

Painted blue Height: 15 cm

Connecting pin 10cm

2.8 586018000

Zurrgurt 5,00m

Painted blue Length: 55 cm

Article n°

Galvanised Length: 18 cm Follow fitting instructions!

0.34 580201000

Verbindungsbolzen 10cm

Galvanised Length: 14 cm

Doka coil 16mm

0.009 588633000

Doka-Coil 16mm

Galvanised Diameter: 1.6 cm

Spring cotter 5mm

0.05 580204000

Federvorstecker 5mm

Galvanised Length: 13 cm

Plumbing strut 340 with prop head Justierstütze 340 mit Stützenkopf

19.8 580671000

Galvanised Length: 190 - 341 cm

Dokamatic floor beam plate 60cm Dokamatic-Unterzugslasche 60cm

21.1 586226000

Painted blue Height: 68 cm

Dokamatic end-shutter unit 50cm Dokamatic-Abschaleinheit 50cm

16.8 586223000

Plumbing strut 540 with prop head Justierstütze 540 mit Stützenkopf

Galvanised Length: 309 - 550 cm

Galvanised Length: 71 cm Height: 57 cm

Framax universal corner waling Framax-Eckklemmschiene

35.2 580673000

12.8 588151000

Painted blue Leg length: 60 cm

Dokamatic edge clamp 0.70m Dokamatic-Randklemme 0,70m

3.9 586222000

Galvanised

Handrail post T 1.80m

17.7 584373000

Einschubgeländer T 1,80m Galvanised

H20 screw-on bracket for formwork sheets Schalhaut-Schraubwinkel H20

0.19 586256000

Galvanised Height: 19.2 cm

999767002 - 10/2011

75 The Formwork Experts

Component overview

User information Dokamatic table [kg]

Toeboard holder T 1.80m

Article n°

0.53 584392000

Fußwehrhalter T 1,80m

[kg] Plastic mallet 4kg

4.5 586097000

Kunststoffhammer 4kg Blue Length: 110 cm

Galvanised Height: 13.5 cm

Handrail clamp S

Article n°

11.5 580470000

Schutzgeländerzwinge S Galvanised Height: 123 - 171 cm

Universal dismantling tool

3.7 582768000

Universal-Lösewerkzeug

Galvanised Length: 75.5 cm

Handrail clamp T

12.3 584381000

Schutzgeländerzwinge T

Reversible ratchet 1/2" Galvanised Length: 30 cm

Box nut 30 1/2" Stecknuss 30 1/2"

Handrail post 1.10m

0.73 580580000

Umschaltknarre 1/2"

Galvanised Height: 122 - 155 cm

0.20 580575000

5.6 584384000

Schutzgeländer 1,10m

Galvanised Height: 134 cm

Attachable sleeve 24mm

0.03 584385000

Steckhülse 24mm

Grey Length: 16.5 cm Diameter: 2.7 cm

Screw sleeve 20.0

0.03 584386000

Schraubhülse 20,0

Yellow Length: 20 cm Diameter: 3.1 cm

Strip tensioner B 5.00m

3.5 580394000

Bandzwinge B 5,00m

Galvanised

76

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Component overview [kg]

Article n°

Access system XS

[kg] Ladder cage exit XS

17.0 588666000

Rückenschutz-Ausstieg XS

Connector XS DM/SL-1

Galvanised Height: 132 cm

11.7 588672000

Anschluss XS DM/SL-1

Article n°

Galvanised Length: 100 cm

System ladder XS 4.40m

33.2 588640000

System-Leiter XS 4,40m

Galvanised

Ladder adapter XS

5.0 588673000

Leiternfuß XS

Galvanised Height: 50 cm

Ladder extension XS 2.30m

19.1 588641000

Leiternverlängerung XS 2,30m

Galvanised

Securing barrier XS

4.9 588669000

Sicherungsschranke XS Galvanised Length: 80 cm

Ladder cage XS 1.00m Ladder cage XS 0.25m

16.5 588643000 10.5 588670000

Rückenschutz XS

Galvanised

999767002 - 10/2011

77 The Formwork Experts

Component overview

User information Dokamatic table [kg]

Article n°

Shifting appliances for tables DoKart

[kg] Stacking frame DF

(A) Brace stirrup 8

82.0 586079000

Aufsatzrahmen DF

Galvanised Length: 134 cm Width: 130 cm Height: 75 cm

1580.0 586265000

DoKart included in scope of supply:

Article n°

2.7 582751000

4 pcs.

Galvanised Width: 19 cm Height: 46 cm Width-across: 30 mm Yellow Length: 173 cm Width: 133 cm Height: 154 - 324 cm Follow the directions in the "Operating Instructions"!

Extension set for DoKart

Alu stacking frame DM 2.25m Alu-Aufsatzrahmen DM 2,25m

59.2 586238000

Aluminium Length: 187 cm Width: 128 cm Height: 225 cm

34.0 586266000

Auslegersatz DoKart

Galvanised Length: 80 cm Follow the directions in the "Operating Instructions"!

Shifting trolley DF

566.0 586080000

Umsetzwagen DF included in scope of supply:

(A) Positioning lever for shifting trolley DF (B) Brace stirrup 8

Transport fork DM 1.5t adjustable Umsetzgabel DM 1,5t verstellbar

1134.0 586233000

Galvanised Length: 634 cm Width: 245 cm Height: 507 cm Delivery condition: folded closed Follow the directions in the "Operating Instructions"!

6.0 586063000 2.7 582751000

4 pcs.

Galvanised Width: 19 cm Height: 46 cm Width-across: 30 mm Galvanised Length: 181 cm Width: 130 cm Height: 154 - 303 cm Follow the directions in the "Operating Instructions"!

Vertical extension DM 1.5t 3.30m

Vertikalverlängerung DM 1,5t 3,30m Galvanised Height: 352 cm

Extension for shifting trolley DF Ausleger für Umsetzwagen DF

40.0 586015000

Galvanised Length: 128.4 cm Follow the directions in the "Operating Instructions"!

Attachable drive unit DF

240.0 586235000

Extension clamp H20 for fork 1.5t Aufsatzklemme H20 für Gabel 1,5t

4.5 586236000

Galvanised Height: 45 cm

512.0 586062000

Andockantrieb DF

Painted blue Length: 100 cm Width: 100 cm Height: 130 cm Follow the directions in the "Operating Instructions"!

78

Extension profile H20 for fork 1.5t Aufsatzprofil H20 für Gabel 1,5t

34.1 586237000

Galvanised Length: 83 cm Height: 52 cm

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Component overview [kg]

Lifting extension bracket DF 1t Ausleger DF 1t

Article n°

[kg]

Article n°

263.0 586068000

Galvanised Length: 336 cm Width: 66 cm Height: 309 cm Delivery condition: folded closed Follow the directions in the "Operating Instructions"!

Lifting extension bracket DF 1.5t Ausleger DF 1,5t

475.0 586064000

Galvanised Length: 456 cm Width: 82 cm Height: 386 cm Delivery condition: folded closed Follow the directions in the "Operating Instructions"!

Transport fork DF 1t 0.90m Transport fork DF 1t 1.30m Transport fork DF 1t 2.00m

220.0 586069000 245.0 586070000 274.0 586071000

Gabel DF 1t

Galvanised Length: 411 cm Height: 58 cm Follow the directions in the "Operating Instructions"!

Transport fork DF 1.5t 0.90m Transport fork DF 1.5t 1.30m Transport fork DF 1.5t 2.00m Gabel DF 1,5t

480.0 586065000 520.0 586066000 540.0 586067000

Galvanised Length: 638 cm Height: 71 cm Follow the directions in the "Operating Instructions"!

Dokamatic lifting strap 13.00m Dokamatic-Umsetzgurt 13,00m

10.5 586231000

Green Follow the directions in the "Operating Instructions"!

Fix-De-Fix remote uncoupling system 3150kg

27.0 586014000

Abhängeautomat Fix-De-Fix 3150kg Follow the directions in the "Operating Instructions"!

999767002 - 10/2011

79 The Formwork Experts

Component overview

User information Dokamatic table [kg]

Article n°

Table Lifting System TLS Basic unit TLS

[kg] Supporting profile TLS 5.15m Abstützprofil TLS 5,15m

210.0 586317000

Galvanised

2336.0 586301000

Basiseinheit TLS

Article n°

Length: 431 cm Width: 242 cm Height: 274 cm Follow the directions in the "Operating Instructions"!

Pressure strut TLS 3.70m Lifting platform TLS centre 3.00x1.60m Hubbühne TLS mitte 3,00x1,60m

310.0 586307000

70.0 586318000

Druckstrebe TLS 3,70m

Galvanised

Height: 139 cm

Lifting platform TLS back 3.00x1.60m Hubbühne TLS hinten 3,00x1,60m

376.0 586308000

Height: 139 cm

Floor support TLS 0.40m

39.0 586315000

Deckenauflager TLS 0,40m

Galvanised Length: 72.5 cm Width: 32.1 cm Height: 22.3 cm

Protective grating TLS 1.80m Schutzgitter TLS 1,80m

22.0 586334000 Adjusting device TLS

Galvanised Length: 141 cm Height: 121 cm

10.0 586336000

Justiereinheit TLS

Galvanised Length: 42 cm Width: 16 cm Height: 16 cm

Cable routing TLS

2.0 586333000

Kabelführung TLS

Galvanised Length: 35 cm

Protecting metal sheet TLS right Protecting metal sheet TLS left Schutzblech TLS

12.0 586309000 12.0 586310000

Painted yellow Length: 85 cm Width: 32 cm Height: 73 cm

Lifting mast anchoring TLS cross bar 0.40m

92.0 586329000

Lifting mast anchoring TLS strut

22.0 586331000

Hubmastverankerung TLS Traverse 0,40m Galvanised Length: 450 cm

Hubmastverankerung TLS Strebe

Lifting mast TLS 1.50m

82.0 586328000

Hubmast TLS 1,50m

Galvanised Length: 153.5 cm Width: 50 cm

Galvanised

Lifting mast anchoring TLS mast connection Hubmastverankerung TLS Mastanschluss Galvanised Length: 72.6 cm Width: 66 cm

80

15.0 586332000

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Component overview [kg]

Base profile TLS 2.14m

Article n°

28.0 586312000

Bodenprofil TLS 2,14m

[kg] Bar for limit switch TLS

Strut for base profile TLS

5.0 586325000

Endschalterschiene TLS

Galvanised

Article n°

Galvanised Length: 186 cm

11.8 586313000

Strebe für Bodenprofil TLS

Galvanised Length: 257.3 cm

Lifting cross bar TLS

19.0 586327000

Hebetraverse TLS

Galvanised Length: 76.5 cm

Beam for landing level safety gate TLS 0.40m Träger für Etagentüre TLS 0,40m

35.0 586319000

Galvanised Length: 344 cm

Lifting beam TLS

62.0 586326000

Hebeträger TLS

Galvanised Length: 325 cm

Landing level safety gate TLS with handle Etagentüre TLS mit Griff

33.0 586321000

Length: 153 cm Height: 126 cm

Doka 4-part chain 3.20m

15.0 588620000

Doka-Vierstrangkette 3,20m

Follow the directions in the "Operating Instructions"!

Landing level safety gate TLS w. limit switch Etagentüre TLS mit Endschalter

32.0 586322000

Length: 153 cm Height: 126 cm

Cone screw B 7cm

0.86 581444000

Konusschraube B 7cm

red Length: 10 cm Diameter: 7 cm Width-across: 50 mm

Switch box TLS ground control

Schaltkasten TLS Bodensteuerung Height: 53 cm

7.0 586323000

Universal climbing cone 15.0

1.3 581977000

Universal-Kletterkonus 15,0

Galvanised Length: 13 cm Diameter: 5 cm Tool: Spanner for universal climbing cone 15.0/20.0

Switch box TLS landing level safety gate Schaltkasten TLS Etagentüre

7.0 586324000

Steuerkabel TLS

0.03 581976000

Dichtungshülse K 15,0

Orange Length: 12 cm Diameter: 6 cm

Height: 53 cm

Control cable TLS 20.0m blue Control cable TLS 20.0m red

Sealing sleeve K 15.0

4.0 586303000 4.0 586304000

999767002 - 10/2011

81 The Formwork Experts

Component overview

User information Dokamatic table [kg]

Stop anchor 15.0 11.5cm Stop anchor 15.0 16cm Stop anchor 15.0 40cm

Article n°

0.77 581868000 0.83 581997000 1.4 581999000

Sperranker 15,0

Maintenance toolbox TLS

Tool box TLS

17.0 586337000

(A) Combination wrench 8

0.03 586343000

Article n°

6.1 586369000

Wartungs-Werkzeugbox TLS consisting of:

(A) (B) (C) (D) (E) (F) (G) (H) (I)

Non-treated

Werkzeugbox TLS consisting of:

[kg]

Grease cartridge TLS Filling press TLS Thickness gauge set 0.05-1.00mm Pliers for external circlips 40-100mm Water pump nut pliers 250mm Screw dr. f. recessed-head scr. PZ 2 Combination wrench 14 Digital multimeter TLS Dummy plug TLS 4 poles

0.46 0.93 0.09 0.32 0.32 0.15 0.09 0.22 0.04

586368000 586367000 586350000 586348000 586347000 586351000 586349000 586353000 586352000

2 pcs.

(B) Combination wrench 10

0.04 586342000

2 pcs.

(C) Combination wrench 13

0.06 586341000

2 pcs.

(D) Combination wrench 17

0.16 586340000

2 pcs.

(E) Combination wrench 19

0.14 582837000

2 pcs.

(F) Combination wrench 22

0.20 582838000

2 pcs.

(G) Combination wrench 24

0.25 582839000

2 pcs.

(H) Combination wrench 30

Brake-disc pull-off tool TLS D200 Scheibenabzieher TLS D200

4.3 586370000

Height: 27 cm Width-across: 22 mm

0.43 582840000

2 pcs.

(I) Reversible ratchet 3/4"

1.5 580894000

Galvanised Length: 50 cm

(J) Box nut 50 3/4" (K) Universal cone spanner 15.0/20.0

0.81 581449000 0.90 581448000

Galvanised Length: 9 cm Width-across: 50 mm

(L) Nut for box spanner 24 1/2" L (M) Extension 20cm 3/4" (N) Set of ball-head hexagon-socket screw keys (O) Slot-screw screwdriver 0.6x3.5 (P) Slot-screw screwdriver 1x5.5 (Q) Box spanners 1/2" set of 29

0.30 0.68 0.60 0.20 0.20 5.6

586364000 580683000 586346000 586344000 586366000 586345000

N P

O M Q

Torque wrench TLS 75-400Nm

Drehmomentschlüssel TLS 75-400Nm Length: 69 cm

82

2.2 586338000

999767002 - 10/2011 The Formwork Experts

User information Dokamatic table

Component overview [kg]

Article n°

Multi-trip packaging

[kg] Bolt-on castor set B

33.6 586168000

Anklemm-Radsatz B

Doka skeleton transport box 1.70x0.80m

87.0 583012000

Doka-Gitterbox 1,70x0,80m

Article n°

Painted blue

Galvanised Height: 113 cm Follow the directions in the "Operating Instructions"!

Doka multi-trip transport box 1.20x0.80m

75.0 583011000

Doka-Mehrwegcontainer 1,20x0,80m Galvanised Height: 78 cm Follow the directions in the "Operating Instructions"!

Multi-trip transport box partition 0.80m Multi-trip transport box partition 1.20m

3.7 583018000 5.5 583017000

Mehrwegcontainer Unterteilung

Timber parts varnished yellow Steel parts galvanised

Doka stacking pallet 1.55x0.85m Doka-Stapelpalette 1,55x0,85m

42.0 586151000

Galvanised Height: 77 cm Follow the directions in the "Operating Instructions"!

Doka stacking pallet 1.20x0.80m Doka-Stapelpalette 1,20x0,80m

39.5 583016000

Galvanised Height: 77 cm Follow the directions in the "Operating Instructions"!

Doka accessory box Doka-Kleinteilebox

106.4 583010000 Timber parts varnished yellow Steel parts galvanised Length: 154 cm Width: 83 cm Height: 77 cm Follow the directions in the "Operating Instructions"!

999767002 - 10/2011

83 The Formwork Experts

Form large areas of slab even faster using the Dokamatic table The ready-assembled Dokamatic tables make for speedy repositioning in both the horizontal and the vertical, which helps to cut labour costs. Their easy-to-integrate accessories for platforms, downstand beams, closures and stopends give them the versatility and safety needed to master floor-slabs of every shape and height.

Dokamatic tables are available for rental, leasing or purchase.

At any of the Doka branches in your region.

Why not give us a call?

The Doka Group's central plant at Amstetten, Austria

Doka international

Certified to

Doka GmbH

ISO 9001

Josef Umdasch Platz 1, A 3300 Amstetten, Austria Tel.: +43 (0)7472 605-0, Fax: +43 (0)7472 64430 E-Mail: info@doka.com Internet: www.doka.com

Algeria

Japan

Qatar

Tunisia

SARL Doka Algérie 24 A Route de la Rassauta Bordj-El-Kifane, BP 170, 16120 Alger Telephone: +213 21 21 27 42 Telefax: +213 21 21 28 98 E-Mail: Algerie@doka.com

Doka Japan K.K. Miwanoyama 744-6 Nagareyama-shi 270-175 Chiba-Ken Telephone: +81 471 78 8808 Telefax: +81 471 78 8812 E-Mail: Japan@doka.com www.dokajapan.co.jp

Doka Qatar WLL 2nd Gate, Light Industrial Area, Mesaieed-Qatar P.O. Box 23439, Doha-Qatar Telephone: +974 4 4500 628 Telefax: +974 4 4500 608 E-Mail: Qatar@doka.com

Doka Tunisia Ltd. Rue de l‘usine, Le Kram, Zone Industrielle 2015 Tunis Telephone: +216 71 977 350 Telefax: +216 71 977 856 E-Mail: Tunisia@doka.com

Korea

Saudi Arabia

Doka Korea Ltd. 444-1, Yongdoo-ri, Gongdo-eup 456-821 Anseong-Si, Gyeonggi-Do Telephone: +82 31 8053 0700 Telefax: +82 31 8053 0701 E-Mail: Korea@doka.com

Doka Formwork Technology Mahmoud Othman & Sons LLC Thalia Street, Al-Jol Building, 4th Floor, Flat 303/403/404 P.O. Box 7620 Jeddah 21472 Telephone: +966 0)2 669 10 08 Telefax: +966 (0)2 664 86 25 E-Mail: Jeddah@doka.com

Canada Doka Canada Ltd. 5404 - 36th Street S.E. Calgary AB T2C 1P1 Telephone: +1 403 243-6629 Telefax: +1 403 243-6787 E-Mail: Canada@doka.com

China Doka Formwork (Shanghai) Co., Ltd. No. 3883 Yuanjiang Road Minhang District, Building 2 Shanghai 201109 Telephone: +86 21 6090 0899 Telefax: +86 21 6090 1099 E-Mail: China@doka.com

India Doka India Pvt. Ltd. Plot No. 26 A, Sector-7, Khargar Mahavir Landmark Bldg.

601 to 606, 6th Floor, 410210 Navi Mumbai Telephone: +91 22 2774 6452 Telefax: +91 22 2774 6451 E-Mail: India@doka.com

Ireland Doka Ireland Formwork Techn. Ltd. Monasterboice, Drogheda Tinure Industrial Complex County Louth Telephone: +353 41 686 1620 Telefax: +353 41 686 1525 E-Mail: Ireland@doka.com

Kuwait Doka Kuwait Div. of Riham Gen. Trad. & Cont. Co. Street No. 1, Plot 157-173, Shuwaikh Port Authority Area P.O. Box 2217 22023 Salmiyah Telephone: + 965 2 4822 462 Telefax: +965 2 4822 472 E-Mail: Kuwait@doka.com

Singapore Doka Formwork Pte. Ltd. 9 Gul Circle Singapore 629565 Telephone: +65 6897 7737 Telefax: +65 6897 8606 E-Mail: Singapore@doka.com

Lebanon

South Africa

Doka GmbH - Branch Lebanon Damascus Street, Sodeco Square, Block C / 9th floor - Ashrafieh Beirut Telephone: +961 1 612 569 Telefax: +961 1 612 570 E-Mail: Lebanon@doka.com

Doka South Africa (Pty) Ltd. Johannesburg Branch 2 Sebasa Road, Chloorkop Ext.10 Kempton Park 1619, P.O.Box 8337, Halfway House, 1685 Johannesburg Telephone: +27 11 310 9709 Telefax: +27 11 310 9711 E-Mail: South-Africa@doka.com

Norway Doka Norge AS Heggstadmoen 4 7080 Heimdal Telephone: +47 72 89 38 10 Telefax: +47 72 89 38 11 E-Mail: Norge@doka.com

Sweden Doka Sverige AB Kurödsvägen 20 45155 Uddevalla Telephone: +46 10 45 16 300 Telefax: +46 10 45 16 309 E-Mail: Sverige@doka.com

Turkey Doka Kalip-Iskele Sanayi ve Ticaret A.S. Güzeller Org. San. Bölgesi Inönü Mah. Nazarbayev Sok. No:19 41400 Gebze, Kocaeli Telephone: +90 262 751 50 66 Telefax: +90 262 751 50 05 E-Mail: Turkiye@doka.com

United Arab Emirates Doka Gulf FZE P.O. Box 61407 Jebel Ali Free Zone, Dubai Telephone: +971 4 870 8700 Telefax: +971 4 870 8702 E-Mail: Emirates@doka.com

United Kingdom Doka UK Formwork Technologies Ltd Monchelsea Farm, Heath Road Boughton Monchelsea Maidstone, Kent, ME17 4JD Telephone: +44 1622 74 90 50 Telefax: +44 1622 74 90 33 E-Mail UK@doka.com

USA Doka USA, Ltd. 214 Gates Road Little Ferry, NJ 07643 Telephone: +1 201 329-7839 Telefax: +1 201 641-6254 E-Mail: usa@doka.com Internet: www.dokausa.com

The Formwork Experts

Other subsidiaries and representatives: Angola Azerbaijan Bahrain Belgium Belarus Bosnia and Herzegovina Brazil Bulgaria Chile Croatia Czech Republic Denmark Egypt Estonia Finland France Germany Greece Hungary Iceland Iran Italy Jordan

Kazakhstan Latvia Lithuania Luxembourg Marocco Mexico Netherlands New Zealand Oman Panama Poland Portugal Romania Russia Senegal Serbia Slovakia Slovenia Spain Switzerland Taiwan Thailand Ukraine Vietnam

999767002 - 10/2011