Page 1

ACO tray channel ACO stainless steel drainage

ACO Product catalogue ACO tray channel


ACO tray channel

Content General introduction Introduction Why stainless steel? Why ACO tray channels? Surface treatment of stainless steel Hygienic standards Slip resistance Certification

page 3 3 3 3 4 4 4

System overview System overview 5

Benefits Specifier benefits Installing contractor benefits Client benefits 6 6 6

ACO tray channel guide Tray channel guide 7

Family range ACO tray channel with ACO gully EG 150 ACO tray channel – mesh gratings ACO tray channel – accessories and spares ACO tray channel with ACO gully 142 ACO tray channel – mesh gratings ACO tray channel – accessories and spares ACO tray channel with ACO gully 157 ACO tray channel – mesh gratings ACO tray channel – accessories and spares ACO tray channel with ACO gully 218 ACO tray channel – mesh gratings ACO tray channel – accessories and spares 2

14 15 16 18 19 20 24 25 26 30 31 32

Flow rates Flow rates 35

Construction heights Construction heights 37

Cleaning methods Cleaning methods 39

Installation recommendations ACO tray channel – standard type – gully with adhesive bonding flange; Tiled floor ACO tray channel – standard type – gully with mechanical clamping flange; Tiled floor ACO tray channel – standard type – gully with location flange; Resin floor ACO tray channel – vinyl type – gully with location flange; Vinyl floor ACO tray channel – extendend type – gully with location flange; Tiled floor ACO tray channel – telescopic type – gully with location flange; Tiled floor 40 41 42 43 44 45


General introduction

General introduction Introduction Applications for ACO tray channel include: OO Professional kitchens OO Food processing factories OO Brewing, bottling and canning plants OO Chilled warehouses OO Laboratories OO Chemical and pharmaceutical industries ACO tray channels are used in applications anywhere where hygienic, corrosion resistance and durable performance are essential.

Why stainless steel? Stainless steel has the following unique advantages: OO Highly corrosion resistant OO Non-porous, easy to clean and disinfect OO Aesthetically pleasing OO Resistant to temperature extremes and thermal shock OO Coefficient of linear expansion similar to concrete OO 100% recyclable material All ACO tray channels are manufactured from austenitic stainless steel grades 1.4301 (304) or 1.4404 (316L) to EN 10088. EN 10088 1.4301 1.4404 Table 1 AISI 304 316L

Why ACO tray channels? As the largest producer of stainless steel drainage systems ACO has the knowledge, experience and expertise to offer the optimal drainage solutions for every application. Therefore ACO offers the designer the freedom to choose from a standard range of products as well as custom made solutions to suit any application.

Surface treatment of stainless steel The process of cutting, forming and welding of stainless steel will introduce impurities into the surface of the material and unless the appropriate action is taken, the material will begin to corrode and ultimately fail in service. Therefore after fabrication into the final product, it is vital that the stainless steel material is treated with the correct surface treatment to ensure the material is fully corrosion resistant. By applying pickle passivation as the primary surface treatment, the corrosion resistance of stainless steel can be fully restored to its original state, ensuring long and reliable life performance together with the required aesthetic appearance.

Finishes used by ACO include: OO Pickle passivation (acid treatment). All ACO channels are pickle passivated by immersing them in a series of acid baths. This is a fundamental requirement for removing iron embedded particulates introduced in the fabrication process and also restoring the chromium depleted regions generated by the welding process. ACO has one of the largest and modern pickle passivation installations in Europe which ensures the optimum corrosion resistance of our products. OO Electropolishing (electrochemical process) After pickle passivation, some products are then immersed in an electrolytic fluid in which the products become the anode of a direct current electrical circuit. This process is characterized by the selective attack on the surface of the components whereby upstanding roughness is preferentially dissolved and will yield a progressively smoother, brighter surface. All tray channel grates are electro-polished as standard.

3


General introduction

Hygienic standards In order to maintain a clean and sustainable hygienic environment within the food processing area, it is therefore essential that drainage elements should be designed and manufactured to rigorous standards to ensure bacteria traps are minimised.

Slip resistance The consequences of slips in food processing and kitchen areas can be very serious as accidents can easily occur involving high temperature foodstuffs and cooking surfaces. For applications where the potential for slipping is increased, enhanced slip resistant grating should be considered. From this reason ACOÂ tray channels portfolio includes range of slip resistant grates.

Certification ACO stainless steel channels are certified and manufactured fully in accordance with ENÂ 1253 (Gullies for Buildings).

Mesh grating – slip resistant

4


System overview

System overview ACO tray channels are designed to be used in commercial applications where hygiene, durability and performance requirements are paramount. ACO tray channels are available in number of different versions featuring different channel volume, flow rates, size and spigot outlet diameter to suit various applications. The floor construction and depth together with use of any waterproofing membrane play an important role in selection of the appropriate type of ACO tray channel. ACO offer 4 generic tray channel types as shown in the table below. OO Standard type: concrete floor, tiled floor, resin floor OO Vinyl type: vinyl floor OO Extended type: tiled floor (NO seepage water drainage from waterproofing membrane) OO Telescopic type: tiled floor (seepage water drainage from waterproofing membrane)

Standard type

Vinyl type

Extended type

Telescopic type

Table 2

5


System overview

System overview

Grate

Silt basket

FAT

Tray channel

Friction ring

Gully 6

Benefits Specifier benefits OO Fully complaint to EN 1253 OO Stainless steel construction for durability and long life OO Channel edge infill supplied as standard for hygiene and durability OO Four different channel types covering all typical floor installations concrete, resin, tiles, vinyl OO Easy and secure telescopic connection with gully OO Reliable waterproofing membrane connection options OO High flow rate OO Easy to specify system OO Optimal hygienic solution Installing contractor benefits OO Fully complaint to EN 1253 OO Easy and secure telescopic connection with gully OO Reliable waterproofing membrane connection options OO Friction ring converts easily to membrane seepage drainage OO Height adjustable installation with telescopic edge configuration. OO Installation friendly connection of vinyl floor to the channel provided by vinyl edge OO Channel edge infill for durability and eliminates time-consuming back filling Client benefits OO Fully complaint to EN 1253 OO Optimal hygienic solution OO Slip resistant gratings available for added user safety OO Easy and low cost cleaning OO Stainless steel construction for durability and long life OO Optional silt basket OO Channel edge infill for hygiene and durability


ACO tray channel guide

ACO tray channel guide This tray channel guide helps the designer to specify appropriate channel for each particular application by following six simple steps.

Step 1 – tray channel type selection Using table bellow, the channel type required will depend on the waterproofing and floor finish details. Waterproofing Floor finish Channel type Drawing

Tiled, concrete or resin floor

Standard type

Waterproofing membrane connected to the gully

Vinyl floor1)

Vinyl type

Tiled floor2)

Extended type

Waterproofing membrane connected to the tray channel

7

Tiled floor3)

Telescopic type

1) Vinyl surface could be considered as water proofed floor and therefore additional membrane connection to the gully is optional. 2) If seepage drainage NOT required. 3) If seepage drainage required. Table 3


ACO tray channel guide

Step 2 – tray channel & gully size selection Second step of tray channel specification is related with volume of the of channel. Channel volume reflects the maximum amount of water the channel can store at once. Channel volume is determined by channel size (Width × Length × Height).

Table below is the guide to select channel size (requested channel volume). It defines compatible ACO gully size at the same time. Channel volume [litres] 0–10 6.3 7.8 9.4 11.7 6.3 7.8 11.7 5.0 5.4 8.9 9.9 10.7 13.4 14.1 16.1 16.5 17.9 21.5 22.5 24.8 28.1 33.1 Width [mm] 150 150 150 150 150 150 150 300 200 400 300 200 400 500 200 300 400 200 500 300 500 300 Length [mm] 800 1000 1200 1500 800 1000 1500 300 500 400 600 1000 600 500 1500 1000 800 2000 800 1500 1000 2000 Height [mm] 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 Channel outlet [mm] 110 110 110 110 125 125 125 142 142 142 142 142 142 142 142 142 142 142 142 142 142 142 Compatible gully

ACO gully EG 150

0-11

ACO gully 142

5–20

ACO gully 157

20–40

8

Table 4 – part A


ACO tray channel guide

Channel volume [litres] 4.7 8.6 9.9 13.4 13.6 14.1 16.5 17.9 19.8 20.8 22.3 22.5 22.6 24.8 27.4 28.1 30.5 33.0 33.3 35.7 40.7 44.1 49.6 56.2 70.3 74.1 76.6 101.9

Width [mm] 300 400 300 400 500 400 300 400 600 400 400 500 500 300 400 500 600 300 400 800 600 400 300 500 500 300 600 600

Length [mm] 300 400 600 600 500 400 1000 800 600 400 600 800 500 1500 400 1000 900 2000 600 800 1200 600 3000 800 1000 4000 900 900

Height [mm] 60 60 60 60 60 100 60 60 60 150 100 60 100 60 200 60 60 60 150 60 60 200 60 150 150 80 150 200

Channel outlet [mm] 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200

Compatible gully

5–20

ACO gully 218

20–40

40–60

60–100

9

Table 4 – part B


ACO tray channel guide

Step 3 – tray channel flow rate Third step of tray channel specification is related with flow rate. Flow rate reflects the channel ability to constantly drain certain amount of water. Flow rate is generally defined by ACO gully size which was specified in Step 2. Tray channel range is available with two different gully sizes: OO ACO gully EG 150 OO ACO gully 142 OO ACO gully 157 OO ACO gully 218

ACO gully EG150 A H

DN

A H

ACO gully EG150 Gully outlet Horizontal Vertical DN 70 DN 70 DN 100

Flow rates [l/s] H=60 mm A min. A max. 1.3 1.5 1.3 1.5 1.3 1.5

DN

Flow rates measured according to EN 1253. Flow rate performance without silt basket (flow rates with empty silt basket are approximately 15% lower than the values stated) Table 5

ACO gully 142 10 A

H

DN

A

H

DN

ACO gully EG157 Gully outlet Horizontal Vertical DN 70 DN 100 DN 70 DN 100

Flow rates [l/s] H=60 mm A min. A max. 1.4 1.7 1.6 1.9 1.4 1.7 1.6 1.9

Flow rates measured according to EN 1253. Flow rate performance without silt basket (flow rates with empty silt basket are approximately 15% lower than the values stated) Table 6


ACO tray channel guide

ACO gully 157 H

ACO gully EG157 Gully outlet Horizontal Vertical DN 70 DN 100 DN 70 DN 100

DN

A

Flow rates [l/s] H=60 mm A min. A max. 2.8 3.1 3.2 3.9 2.9 3.1 3.9 4.2

A

H

DN

Flow rates measured according to EN 1253. Flow rate performance without silt basket (flow rates with empty silt basket are approximately 15% lower than the values stated) Table 7

ACO gully 218 H H A DN

A

DN

11

ACO gully 218 Gully outlet Horizontal Vertical DN 100 DN 100 DN 150 H=60 mm A min. A max. 4.5 4.7 5.4 5.6 5.4 5.6 H=80 mm A min. A max. 4.8 4.9 5.6 5.8 5.6 5.8

Flow rates [l/s] H=100 mm A min. A max. 4.9 5.1 5.7 6.0 5.7 6.0

H=150 mm A min. A max. 5.0 5.6 5.9 6.4 5.9 6.4

H=200 mm A min. A max. 5.6 6.4 6.4 6.4 6.4 6.4

Flow rates measured according to EN 1253. Flow rate performance without silt basket (flow rates with empty silt basket are approximately 15% lower than the values stated) Table 8


ACO tray channel guide

Step 4 – gully type selection Fourth step of tray channel specification is focusing on gully type selection. There are two core gully functions. OO Gully provides connection between channel body and foul drainage system. Each channel size has its own ACO gully defined in Step 3. OO Gully works as the odour trap and filtration unit. Odour from foul drainage system is prevented by a fully removable Foul Air Trap (FAT). Filtration of solid parts is provided by fully removable Silt Basket. FAT and Silt basket specification follows in Step 5. Tray channel gullies offer three basic variations of telescopic connections between the tray channel and gully itself. OO Telescopic connection with location flange OO Telescopic connection with adhesive bonding flange for water proofing OO Telescopic connection with mechanical clamping flange for water proofing

With location flange

With adhesive bonding flange

With mechanical clamping flange

Table below is the guide to pick up correct gully type. 12

Telescopic connection without flange for water proofing ACO gully EG 150 ACO gully 142 ACO gully 157 ACO gully 218 location flange

Telescopic connection with flange for water proofing ACO gully 142 ACO gully 157 ACO gully 218 bonding flange ACO gully 142 ACO gully 157 ACO gully 218 mechanical clamping flange

OO NO water proofing connection to the gully

OO NO water proofing connection to the gully

OO Waterproofing welded or glued to the gully

OO Waterproofing mechanically clamped to the gully

Table 9


ACO tray channel guide

Step 5 – gully accessories selection Fifth step of tray channel specification is related with gully accessories selection. Following accessories are available: OO Foul air trap (FAT) – blocks the odour coming from foul drainage system OO Foul air trap support – locates the FAT inside the gully body. Foul air trap support is mandatory if FAT used. OO Silt basket – filtration of solid parts OO Sieve – filtration of solid parts (shallow version) OO Friction ring – provides telescopic connection between tray channel and gully body. Friction ring installation set is mandatory if bonding flange or double clamping flange used.

Table below displays available accessories for different gully body sizes. Telescopic connection without flange for water proofing ACO gully EG 150 ACO gully 142 ACO gully 157 ACO gully 218 location flange Telescopic connection with flange for water proofing ACO gully 142 ACO gully 157 ACO gully 218 adhesive bonding flange ACO gully 142 ACO gully 157 ACO gully 218 mechanical clamping flange

Accessories delivered as standard with the gully OO Friction ring OO FAT OO FAT support OO Friction ring OO FAT OO FAT support Optional accessories OO Sieve OO FAT with silt basket OO FAT OO Silt basket 0.25 l for ACO gully 142 OO Silt basket 0.4 l for ACO gully 142 OO Silt basket 0.6 l for ACO gully 157 OO Silt basket 0.3 l for ACO gully 157 OO Silt basket 1.4 l for ACO gully 218 OO Silt basket 0.7 l for ACO gully 218 OO Silt basket 0.25 l for ACO gully 142 OO Silt basket 0.4 l for ACO gully 142 OO Silt basket 0.6 l for ACO gully 157 OO Silt basket 0.3 l for ACO gully 157 OO Silt basket 1.4 l for ACO gully 218 OO Silt basket 0.7 l for ACO gully 218 OO Silt basket 0.25 l for ACO gully 142 OO Silt basket 0.4 l for ACO gully 142 OO Silt basket 0.6 l for ACO gully 157 OO Silt basket 0.3 l for ACO gully 157 OO Silt basket 1.4 l for ACO gully 218 OO Silt basket 0.7 l for ACO gully 218 OO Friction ring OO FAT OO FAT support

13

Table 10

Step 6 – tray channel accessories selection Final step of tray channel specification is related with grating selection. Tray channel range offers mesh grating with either plain or slip resistant finish. Grates are designed for Load Class – L 15. Grating size is based on channel body size. Please see page no. 15, 18 and 23. OO Plain grating: to be used in areas with reduced demand for slip resistance for example where trolleys are turning. OO Slip resistant grating: to be used in all areas where there is an increased risk of accident caused by slipping.

Plain grating

Slip resistant grating


Family range / ACO tray channel with ACO gully EG 150

Family range ACO tray channel with ACO gully EG 150 OO Fully complaint to EN 1253 OO Low construction height (from 162 mm) OO Four different channel types covering all typical floor installations (concrete, resin, tiles, vinyl) OO Available in 1.4301 (304) or 1.4404 (316L) grades of stainless steel OO Gully body with telescopic seal to ensure secure connection between channel and gully OO Channel outlet spigot OD 110 mm

B

A

H

Ø110

Channel dimensions A1) [mm] 150 150 150 150 B2) [mm] 800 1000 1200 1500 H [mm] 60 60 60 60

Standard Art.Nr. 1.4301 409300 409308 409316 416015 Art.Nr. 1.4404 409500 409508 409516 416038

Vinyl Art.Nr. 1.4301 409302 409310 409318 416017 Art.Nr. 1.4404 409502 409510 409518 416040

Extended Art.Nr. 1.4301 409301 409309 409317 416016 Art.Nr. 1.4404 409501 409509 409517 416039

Telescopic Art.Nr. 1.4301 409303 409311 409319 416018 Art.Nr. 1.4404 409503 409511 409519 416041

1) Values represent internal dimensions. External dimensions = A+30 mm 2) Values represent internal dimensions. External dimensions = B+30 mm Table 10

Table 11

14


Family range / ACO tray channel with ACO gully EG 150

ACO tray channel – mesh gratings

L e ng

ht

Width

30

Channel dimensions H B A [mm] [mm] [mm] 150 150 150 150 800 1000 1200 1500 60 60 60 60

Bar [mm] 30×2 30×2 30×2 30x2

Load class L15 L15 L15 L15

Grating dimensions Lenght Width [mm] [mm] 148 148 148 148 398 498 398 498

Art.Nr. 1.4301 414100 414104 414100 414104

Slip resistant Art.Nr. 1.4404 414150 414154 414150 414154

Plain Art.Nr. 1.4301 414101 414105 414101 414105 Art.Nr. 1.4404 414151 414155 414151 414155 Qty to fill channel 2 2 3 3

Table 12

15


Family range / ACO tray channel with ACO gully EG 150

ACO tray channel – accessories and spares

ACO gully EG 150 – telescopic – vertical outlet Picture Drawing Ø132

Flange type

DN/OD

Material 1.4301

Part Nr. 405066

107

89

Location flange

70/75 mm 1.4404 402663

172

Ø75 Ø132

1.4301 103 195

408805

Location flange

100/110 mm 1.4404 405312

Ø110

Table 13 ACO gully EG 150 – telescopic – horizontal outlet Picture Drawing Ø132

Flange type

DN/OD

Material 1.4301

Part Nr. 406677

Ø75

Location flange

70/75 mm 1.4404 405311

106

129

Table 14 16

ACO gully EG 150 – accessories and spares Picture Drawing Ø105

99

Name Sieve

Material 1.4301 1.4404

Part Nr. 97235 97285 405065 403633 97217 97267

Ø108

1.4301 FAT + silt basket 1.4404

91

Ø108

1.4301 85

Foul air trap 1.4404

Table 15


ACO tray channel

17


ACO Family tray range channel / ACO tray channel with ACO gully 142

ACO tray channel with ACO gully 142 OO Fully complaint to EN 1253 OO High flow rate up to 1.9 l/s OO Four different channel types covering all typical floor installations (concrete, resin, tiles, vinyl) OO Channel outlet spigot OD 125 mm OO Available in 1.4301 (304) or 1.4404 (316L) grades of stainless steel OO Dry sump design of gully ensures no standing waste water in gully base OO Optional high volume silt basket 0.25 litre (horizontal outlet) or 0.4 litre (vertical outlet) OO Gully body with location flange or integrated membrane flange for either adhesive bonding or mechanical clamp

B

A

H

Ø125

Channel dimensions A1) [mm] 150 150 150 200 200 200 200 B2) [mm] 800 1000 1500 500 1000 1500 2000 H [mm] 60 60 60 60 60 60 60

Standard Art.Nr. 1.4301 415515 415523 416019 414954 414957 414962 414963 Art.Nr. 1.4404 415539 415547 416042 414975 414978 414983 414984

Vinyl Art.Nr. 1.4301 415516 415524 416021 415572 415581 415596 415599 Art.Nr. 1.4404 415540 415548 416044 415602 415611 415626 415629

Extended Art.Nr. 1.4301 415517 415525 416020 415573 415582 415597 415600 Art.Nr. 1.4404 415541 415549 416043 415603 415612 415627 415630

Telescopic Art.Nr. 1.4301 415518 415526 416022 415574 415583 415598 415601 Art.Nr. 1.4404 415542 415550 416045 415604 415613 415628 415631

1) Values represent internal dimensions. External dimensions = A+30 mm 2) Values represent internal dimensions. External dimensions = B+30 mm Table 16

18


Family range / ACO tray channel with ACO ACO tray gully channel 142

ACO tray channel – mesh gratings

L e ng

ht

Width

30

Channel dimensions H B A [mm] [mm] [mm] 150 150 150 200 200 200 200 Table 17

Bar [mm] 30x2 30x2 30x2 30x2 30x2 30x2 30x2

Load class L15 L15 L15 L15 L15 L15 L15

Grating dimensions Lenght Width [mm] [mm] 148 148 148 198 198 198 198 398 498 498 498 498 498 498

Slip resistant Art.Nr. Art.Nr. 1.4404 1.4301 414100 414104 414104 92200 92200 92200 92200 414150 414154 414154 92250 92250 92250 92250

Plain Art.Nr. 1.4301 414101 414105 414105 92207 92207 92207 92207 Art.Nr. 1.4404 414151 414155 414155 92257 92257 92257 92257 Qty to fill channel 2 2 3 1 2 3 4

800 1000 1500 500 1000 1500 2000

60 60 60 60 60 60 60

19


ACO tray Family range channel / ACO tray channel with ACO gully 142

ACO gully 142 – telescopic – horizontal and vertical outlet

ACO gully 142 – telescopic – horizontal and vertical outlet Picture Drawing Flange type Ø164

DN/ OD

FAT Without FAT

Material 1.4301

Part Nr. 414708 414808 414709 414809 414710 414810 414711 414811 414712 414812 414713 414813 414714 414814 414715 414815 414716 414816 414717 414817 414718 414818 414719 414819

109

Location flange

1.4404 70/75 mm With standard FAT 1.4301 1.4404 1.4301 Without FAT

Ø75

Ø344

96

96

Adhesive bonding flange

109

1.4404 70/75 mm With standard FAT 1.4301 1.4404 1.4301 Without FAT

Ø75

Ø344

96

Mechanical clamping flange

109

1.4404 70/75 mm With standard FAT 1.4301 1.4404 1.4301 Without FAT

Ø75

Ø164

106

Location flange

1.4404 100/110 mm With standard FAT 1.4301 1.4404 1.4301 Without FAT

Ø110

20 Ø344

102

102

Adhesive bonding flange

106

1.4404 100/110 mm With standard FAT 1.4301 1.4404 1.4301 Without FAT

Ø110

Ø344

102

Mechanical clamping flange

106

1.4404 100/110 mm With standard FAT 1.4301 1.4404

Ø110

Table 18


Family range / ACO tray channel with ACO ACO tray gully channel 142

ACO gully 142 – telescopic - horizontal outlet Picture Drawing

Flange type

DN/ OD

FAT Without FAT

Material 1.4301

Part Nr. 414720 414820 414721 414821 414722 414822 414723 414823 414724 414824 414725 414825 414726 414826 414727 414827 414728 414828 414729 414829 414730 414830 414731 414831 21

Ø164

Ø75 77

Location flange

1.4404 70/75 mm With standard FAT 1.4301 1.4404 1.4301

115 109

164

Ø344

Without FAT Adhesive bonding flange 1.4404 70/75 mm With standard FAT 1.4301 1.4404 1.4301 Ø75 149

115 109

77

Ø344

Without FAT Mechanical clamping flange 1.4404 70/75 mm With standard FAT 1.4301 1.4404 1.4301 Ø75 149 77

115 109

Ø164

Without FAT Location flange 1.4404 100/110 mm With standard FAT 1.4301 1.4404 1.4301 Ø110 181 92

147 109

Ø344

Without FAT Adhesive bonding flange 1.4404 100/110 mm With standard FAT 1.4301 1.4404 1.4301 Ø110 181 92

147 109

Ø344

Without FAT Mechanical clamping flange 1.4404 100/110 mm With standard FAT 1.4301 1.4404 Ø110 181

Table 19

147 109


Family range / ACO tray channel with ACO gully 142 ACO tray channel

ACO gully 142 – accessories and spares Picture Drawing Ø141,5 45

Name Silt basket 0.4 litre capacity – for telescopic gullies Silt basket 0.25 litre capacity – for fixed height and telescopic gullies

Material 1.4301 1.4404 1.4301 1.4404 1.4301

Part Nr. 414739 414839 414740 414840 414741 414841

Ø141,5

30

Ø100

Standard foul air trap Ø92

87

1.4404

Ø164

25

Friction ring Ø140

Nitrile

414742

27

Ø141

Standard foul air trap support

Nitrile

414743

Table 22

22


ACO tray channel

23


Family range / ACO tray channel with ACO gully 157 ACO tray channel

ACO tray channel with ACO gully 157 OO Fully complaint to EN 1253 OO High flow rate up to 4.2 l/s OO Channel outlet spigot OD 142 mm OO Available in 1.4301 (304) or 1.4404 (316L) grades of stainless steel OO Dry sump design of gully ensures no standing waste water in gully base OO Optional high volume silt basket 0.3 litre (horizontal outlet) or 0.6 litre (vertical outlet) OO Gully body with location flange or integrated membrane flange for either adhesive boxing or mechanical clamp

B

A

H

Ă˜142

Channel dimensions A [mm] 200 200 200 200 300 300 300 300 300 400 400 400 24

Standard H [mm] 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 Art.Nr. 1.4301 414431 414434 414439 414440 414441 414442 414443 414444 414445 414446 414447 414448 414449 414450 414451 Art.Nr. 1.4404 414452 414455 414460 414461 414462 414463 414464 414465 414466 414467 414468 414469 414470 414471 414472

Extended Art.Nr. 1.4301 416023 416024 416025 416026 416027 416028 416029 416030 416031 416032 416033 416034 416035 416036 416037 Art.Nr. 1.4404 416046 416047 416048 416049 416050 416051 416052 416053 416054 416055 416056 416057 416058 416059 416060

B [mm] 500 1000 1500 2000 300 600 1000 1500 2000 400 600 800 500 800 1000

500 500 500

1) Values represent internal dimensions. External dimensions = A+30 mm 2) Values represent internal dimensions. External dimensions = B+30 mm Table 21


Family range / ACO tray channel with ACO ACO tray gully channel 157

ACO tray channel – mesh gratings

L e ng

ht

Width

30

Channel dimensions A [mm] 200 200 200 200 300 300 300 300 300 400 400 400 500 500 500 Table 22 B [mm] 500 1000 1500 2000 300 600 1000 1500 2000 400 600 800 500 800 1000 H [mm] 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 Bar [mm] 30x2 30x2 30x2 30x2 30x2 30x2 30x2 30x2 30x2 30x2 30x2 30x2 30x2 30x2 30x2 Load class L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15

Grating dimensions Width [mm] 198 198 198 198 298 298 298 298 298 398 398 398 498 498 498 Lenght [mm] 498 498 498 498 298 598 498 498 498 398 598 398 498 798 498

Slip resistant Art.Nr. 1.4301 92200 92200 92200 92200 414108 414110 414112 414112 414112 414114 414116 414114 414118 414120 414118 Art.Nr. 1.4404 92250 92250 92250 92250 414158 414160 414162 414162 414162 414164 414166 414164 414168 414170 414168 Art.Nr. 1.4301 92207 92207 92207 92207 414109 414111 414113 414113 414113 414115 414117 414115 414119 414121 414119

Plain Art.Nr. 1.4404 92257 92257 92257 92257 414159 414161 414163 414163 414163 414165 414167 414165 414169 414171 414169 Qty to fill channel 1 2 3 4 1 1 2 3 4 1 1 2 1 1 2 25


ACO Family tray range channel / ACO tray channel with ACO gully 157

ACO tray channel – accessories and spares

ACO gully 157 – telescopic – vertical outlet Picture Drawing 181

Flange type

DN/OD

FAT Without FAT

Material 1.4301 1.4404

Part Nr. 408048 408148 408049 408149 408050 408150 408051 408151 408052 408152 408053 408153 408054 408154 408055 408155 408056 408156 408057 408157 408058 408158 408059 408159

170

Location flange 84

70/75 mm 1.4301 With FAT 1.4404 1.4301 Without FAT

75 357

Adhesive bonding flange 84

170

1.4404 70/75 mm 1.4301 With FAT 1.4404 1.4301 Without FAT

75 357

Mechanical clamping flange 84

170

1.4404 70/75 mm 1.4301 With FAT 1.4404 1.4301 Without FAT 1.4404 100/110 mm 1.4301 With FAT 1.4404 1.4301 Without FAT

75 181

170

Location flange

26

93

110 357

Adhesive bonding flange 93

170

1.4404 100/110 mm 1.4301 With FAT 1.4404 1.4301 Without FAT

110 357

Mechanical clamping flange 93

170

1.4404 100/110 mm 1.4301 With FAT 1.4404

110

Table 23


Family range / ACO tray channel with ACO ACO tray gully channel 157

ACO gully 157 – telescopic – horizontal outlet Picture Drawing Flange type DN/OD FAT Without FAT Location flange 110

Material 1.4301

Part Nr. 408072 408172 408073 408173 408074 408174 408075 408175 408076 408176 408077 408177 408078 408178 408079 408179 408080 408180 408081 408181 408082 408182 408083 408183

181

1.4404 70/75 mm 1.4301 With FAT 1.4404 1.4301

147

193

357

75

Without FAT Adhesive bonding flange 1.4404 70/75 mm 1.4301 With FAT 1.4404 1.4301 110 193

147

357

75

Without FAT Mechanical clamping flange 1.4404 70/75 mm 1.4301 With FAT 1.4404 1.4301 110 193 75

147

181

Without FAT Location flange 98

1.4404 100/110 mm 1.4301 With FAT 1.4404 1.4301

147

168

110

357

Without FAT Adhesive bonding flange 1.4404 100/110 mm 1.4301 With FAT 1.4404 1.4301 98

27

147

168

357

110

Without FAT Mechanical clamping flange 1.4404 100/110 mm 1.4301 With FAT 1.4404 98 168 110

Table 24

147


Family range / ACO tray channel with ACO gully 157 ACO tray channel

ACO gully 157 – telescopic – accessories and spares Picture Drawing 156 50

Name Vertical outlet gully silt basket 0.6 litre capacity

Material 1.4301 1.4404 1.4301 1.4404 1.4301

Part Nr. 408202 408212 408203 408213 408200 408210

156 26

Horizontal outlet gully silt basket 0.3 litre capacity

127

105

Foul air trap 1.4404

156 21

Foul air trap support

Nitrile

408201

184 24

Friction ring installation set

Nitrile

408205

Table 25

28


ACO tray channel

29


Family range / ACO tray channel with ACO gully 218

ACO tray channel with ACO gully 218 OO Fully complaint to EN 1253 OO High flow rate up to 6.7 l/s OO Four different channel types covering all typical floor installations (concrete, resin, tiles, vinyl) OO Channel outlet spigot OD 200 mm OO Available in 1.4301 (304) or 1.4404 (316L) grades of stainless steel OO Dry sump design of gully ensures no standing waste water in gully base OO Optional high volume silt basket 0.7 litre (horizontal outlet) or 1.4 litre (vertical outlet) OO Gully body with location flange or integrated membrane flange for either adhesive bonding or mechanical clamp

B

A

H

Ø200

Channel dimensions A1) [mm] 300 300 300 300 300 300 300 400 400 400 400 400 400 400 400 400 500 500 500 500 500 500 600 600 600 600 600 800 B2) [mm] 300 600 1000 1500 2000 3000 4000 400 400 400 400 600 600 600 600 800 500 500 800 800 1000 1000 600 900 900 900 1200 800 H [mm] 60 60 60 60 60 60 80 60 100 150 200 60 100 150 200 60 60 100 60 150 60 150 60 60 150 200 60 60

Standard Art.Nr. 1.4301 409324 409328 409332 409336 409340 409344 409348 409352 409356 409360 409364 409368 409372 409376 409380 409384 409388 409392 409396 409400 409404 409408 409412 409416 409420 409424 409428 409432 Art.Nr. 1.4404 409524 409528 409532 409536 409540 409544 409548 409552 409556 409560 409564 409568 409572 409576 409580 409584 409588 409592 409596 409600 409604 409608 409612 409616 409620 409624 409628 409632

Vinyl Art.Nr. 1.4301 409326 409330 409334 409338 409342 409346 409350 409354 409358 409362 409366 409370 409374 409378 409382 409386 409390 409394 409398 409402 409406 409410 409414 409418 409422 409426 409430 409434 Art.Nr. 1.4404 409526 409530 409534 409538 409542 409546 409550 409554 409558 409562 409566 409570 409574 409578 409582 409586 409590 409594 409598 409602 409606 409610 409614 409618 409622 409626 409630 409634

Extended Art.Nr. 1.4301 409325 409329 409333 409337 409341 409345 409349 409353 409357 409361 409365 409369 409373 409377 409381 409385 409389 409393 409397 409401 409405 409409 409413 409417 409421 409425 409429 409433 Art.Nr. 1.4404 409525 409529 409533 409537 409541 409545 409549 409553 409557 409561 409565 409569 409573 409577 409581 409585 409589 409593 409597 409601 409605 409609 409613 409617 409621 409625 409629 409633

Telescopic Art.Nr. 1.4301 409327 409331 409335 409339 409343 409347 409351 409355 409359 409363 409367 409371 409375 409379 409383 409387 409391 409395 409399 409403 409407 409411 409415 409419 409423 409427 409431 409435 Art.Nr. 1.4404 409527 409531 409535 409539 409543 409547 409551 409555 409559 409563 409567 409571 409575 409579 409583 409587 409591 409595 409599 409603 409607 409611 409615 409619 409623 409627 409631 409635

30

1) Values represent internal dimensions. External dimensions = A+30 mm 2) Values represent internal dimensions. External dimensions = B+30 mm Table 26


Family range / ACO tray channel with ACO gully 218

ACO tray channel – mesh gratings

L e ng

ht

Width

30

Channel dimensions A [mm] 300 300 300 300 300 300 300 400 400 400 400 400 400 400 400 400 500 500 500 500 500 500 600 600 600 600 600 800 Table 27 B [mm] 300 600 1000 1500 2000 3000 4000 400 400 400 400 600 600 600 600 800 500 500 800 800 1000 1000 600 900 900 900 1200 800 H [mm] 60 60 60 60 60 60 80 60 100 150 200 60 100 150 200 60 60 100 60 150 60 150 60 60 150 200 60 60 Bar [mm] 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×2 30×3 Load class L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15 L15

Grating dimensions Width [mm] 298 298 298 298 298 298 298 398 398 398 398 398 398 398 398 398 498 498 498 498 498 498 598 598 598 598 598 798 Lenght [mm] 298 598 498 498 498 498 498 398 398 398 398 598 598 598 598 398 498 498 798 798 498 498 598 448 448 448 398 398

Slip resistant Art.Nr. 1.4301 414108 414110 414112 414112 414112 414112 414112 414114 414114 414114 414114 414116 414116 414116 414116 414114 414118 414118 414120 414120 414118 414118 414122 414124 414124 414124 414126 414128 Art.Nr. 1.4404 414158 414160 414162 414162 414162 414162 414162 414164 414164 414164 414164 414166 414166 414166 414166 414164 414168 414168 414170 414170 414168 414168 414172 414174 414174 414174 414176 414178 Art.Nr. 1.4301 414109 414111 414113 414113 414113 414113 414113 414115 414115 414115 414115 414117 414117 414117 414117 414115 414119 414119 414121 414121 414119 414119 414123 414125 414125 414125 414127 414129

Plain Art.Nr. 1.4404 414159 414161 414163 414163 414163 414163 414163 414165 414165 414165 414165 414167 414167 414167 414167 414165 414169 414169 414171 414171 414169 414169 414173 414175 414175 414175 414177 414179 Qty to fill channel 1 1 2 3 4 6 8 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 2 2 2 3 2

31


Family range / ACO tray channel with ACO gully 218

ACO tray channel – accessories and spares

ACO gully 218 – telescopic – vertical outlet Picture Drawing 242

Flange type

DN/OD

FAT

Material 1.4301

Part Nr. 408061

170

Location flange 98

100/110 mm

With FAT 1.4404 408161

110 418

1.4301 Adhesive bonding flange 98 170

408063

100/110 mm

With FAT 1.4404 408163

110 418

Mechanical clamping flange 98

1.4301 100/110 mm With FAT 1.4404

408065

170

408165

110

242

1.4301 170

408067

Location flange 77

150/160 mm

With FAT 1.4404 408167

32

160

418

1.4301 Adhesive bonding flange 77 160 170

408069

150/160 mm

With FAT 1.4404 408169

418

1.4301 Mechanical clamping flange 77 160 170

408071

150/160 mm

With FAT 1.4404 408171

Table 28


Family range / ACO tray channel with ACO gully 218

ACO gully 218 – telescopic – horizontal outlet Picture Drawing 242

Flange type

DN/OD

FAT

Material 1.4301

Part Nr. 408085

110

Location flange

98

100/110 mm

With FAT 1.4404 408185

147

199

418

1.4301 Adhesive bonding flange 98

408087

100/110 mm

With FAT 1.4404 408187

147

199

110

418

1.4301 Mechanical clamping flange 98

408089

100/110 mm

With FAT 1.4404 408189

147

199

Table 29

110

33


Family range / ACO tray channel with ACO gully 218

ACO gully 218 – accessories and spares Picture Drawing 217 50

Name Vertical outlet gully silt basket 1.4 litre capacity

Material 1.4301 1.4404 1.4301 1.4404 1.4301

Part Nr. 408222 408232 408223 408233 408220 408230

217 26

Horizontal outlet gully silt basket 0.7 litre capacity

182

96

Foul air trap 1.4404

217 21

Foul air trap support

Nitrile

408221

Friction ring installation set

Nitrile

408225

ACO tray channel lubricant

NM6373

Table 30

34


Flow rates

Flow rates ACO gully EG150 A H

ACO gully EG150 A H

Gully outlet Horizontal DN 70 DN 70 DN 100

Vertical

Flow rates [l/s] H=60 mm A min. A max. 1.3 1.5 1.3 1.5 1.3 1.5

DN

DN

Flow rates measured according to EN 1253. Flow rate performance without silt basket (flow rates with empty silt basket are approximately 15% lower than the values stated) Table 31

ACO gully 142 H H

ACO gully EG157 Gully outlet Horizontal DN A

Vertical

DN 70 DN 100 DN 70 DN 100

Flow rates [l/s] H=60 mm A min. A max. 1.4 1.7 1.6 1.9 1.4 1.7 1.6 1.9

A

DN

Flow rates measured according to EN 1253. Flow rate performance without silt basket (flow rates with empty silt basket are approximately 15% lower than the values stated) Table 32

35

ACO gully 157 H

ACO gully EG157 A

A

Gully outlet Horizontal Vertical DN 70 DN 100 DN 70 DN 100

Flow rates [l/s] H=60 mm A min. A max. 2.8 3.1 3.2 3.9 2.9 3.1 3.9 4.2

DN

H

DN

Flow rates measured according to EN 1253. Flow rate performance without silt basket (flow rates with empty silt basket are approximately 15% lower than the values stated) Table 33


Flow rates

ACO gully 218 H A DN H

A

DN

ACO gully 218 Gully outlet Horizontal Vertical Table 34 DN 100 DN 100 DN 150 H=60 mm A min. A max. 4.5 4.7 5.4 5.6 5.4 5.6 H=80 mm A min. A max. 4.8 4.9 5.6 5.8 5.6 5.8

Flow rates [l/s] H=100 mm A min. A max. 4.9 5.1 5.7 6.0 5.7 6.0

H=150 mm A min. A max. 5.0 5.6 5.9 6.4 5.9 6.4

H=200 mm A min. A max. 5.6 6.4 6.4 6.4 6.4 6.4

36


Construction ACO tray channel heights

Construction heights ACO gully EG 150 Vertical outlet DN 70 and DN 100 A min. [mm] A max. [mm] B min. [mm] B max. [mm] DN

A H

Channel height (H) 60 mm 60 85 165 190

B

Table 35 ACO gully EG 150 Horizontal outlet DN 70 A min. [mm] A max. [mm] B min. [mm] B max. [mm] Table 36

A H

Channel height (H) 60 mm 60 85 165 190

DN

B

ACO gully 142 Vertical outlet DN 70 and DN 100 A min. [mm] A max. [mm] B min. [mm] B max. [mm]

A

H

Channel height (H) 60 mm 75 115 185 225 37

B

DN A H

A min. and B min. values can be reduced by 10 mm if earth screw is removed Table 37 ACO gully 142 Horizontal outlet DN 70 A min. [mm] A max. [mm] B min. [mm] B max. [mm]

Channel height (H) 60 mm 85 115 194 224

B DN

A min. and B min. values can be reduced (without FAT) by 10mm if earth screw is removed Table 38


Construction ACO tray channel heights

ACO gully 157 Vertical outlet DN 70 and DN 100 A min. [mm] A max. [mm] B min. [mm] B max. [mm]

A

H

Channel height (H) 60 mm 75 115 245 285

B

DN A H

A min. and B min. values can be reduced by 10 mm if earth screw is removed Table 39 ACO gully 157 Horizontal outlet DN 70 A min. [mm] A max. [mm] B min. [mm] B max. [mm]

Channel height (H) 60 mm 85 115 232 262

B DN

A min. and B min. values can be reduced (without FAT) by 10mm if earth screw is removed Table 40

ACO gully 218 Vertical outlet DN 100 and DN 150 A min. [mm] A max. [mm] B min. [mm] B max. [mm] DN

H

60 mm 75 115 245 285

80 mm 95 135 265 305

Channel height (H) 100 mm 150 mm 115 165 155 205 285 335 325 375

A

200 mm 215 255 385 425

B

38

A min. and B min. values can be reduced by 15 mm if earth screw is removed. Table 41 ACO gully 218 Horizontal outlet DN 100 A min. [mm] A max. [mm] B min. [mm] B max. [mm]

H

60 mm 85 115 235 265

80 mm 105 135 255 285

Channel height (H) 100 mm 150 mm 125 175 155 205 275 325 305 355

A

200 mm 225 255 375 405

B DN

A min. and B min. values can be reduced by 15 mm if earth screw is removed and channel outlet spigot shortened. Please be aware that channel outlet pipe shortening affects the A max. and B max. values. Table 42


Cleaning ACO traymethods channel

Cleaning methods Cleaning methods Stainless steel and NBR is easy to clean. Washing with soap or a mild detergent and warm water followed by a clear water rinse is usually quite adequate for many industrial applications. An enhanced aesthetic appearance will be achieved if the cleaned surface is finally wiped dry. Conclusion If all the suggestions and actions in the table below have been attempted, stainless steel has the facility to be mechanically cleaned by specialists on site. Please contact ACO Industries for further assistance.

Problem Routine cleaning, all finishes Fingerprints, all finishes Stubborn stains and discolouration Oil and grease marks, all finishes

Cleaning agent Soap or mild detergent and water (such as washing up liquid) Soap or warm water or organic solvent (e.g. acetone, alcohol) Mild cleaning solutions (e.g. Jif, Goddard Stainless Steel Care) Organic solvents (e.g. acetone, alcohol, trichlorethylene) Oxalic acid. The cleaning solution should be applied with a swab and allowed to stand for 15–20 minutes before being washed away with water. May continue using Jif to give final clean. Household synthetic fibre scouring pads (e.g. Scotch Brite fibre pad). For deeper scratches; apply in direction of polishing. The clean with soap or detergent as per routine cleaning.

Comment Sponge, rinse with clean water, wipe dry if necessary Rinse with clean water, wipe dry if necessary Rinse well with clean water and wipe dry Clean after with soap and water, rinse with clean water and dry Rinse well with clean water (precautions for acid cleaners should be observed)

Rust and other corrosion products

Scratches on brush (satin) finish

Do not use ordinary steel wool (iron particles can become embedded in stainless steel and cause further surface problems)

Table 43

39


Installation ACO tray channel recommendations

Installation recommendations ACO tray channel – standard type – gully with adhesive bonding flange Tiled floor

1 3

2

6 5 7 4

40

1 2 3 4 5 6 7

Ceramic tiles Tile cement Mastic sealant Rubber infill Floor screed Water proof membrane Solid concrete floor slab


Installation recommendations ACO tray channel

ACO tray channel – standard type – gully with mechanical clamping flange Tiled floor

1

3

2

6 5 7 4

8

1 2 3 4 5 6 7 8

Ceramic tiles Tile cement Mastic sealant Rubber infill Floor screed Water proof membrane Solid concrete floor slab Compacted soil 41


Installation ACO tray channel recommendations

ACO tray channel – standard type – gully with location flange Resin floor

1

2

3 4

5

1 42

Epoxy/resin floor Floor screed Rubber infill Solid concrete floor slab Compacted soil

2 3 4 5


Installation recommendations

ACO tray channel – vinyl type – gully with location flange Vinyl floor

1

2

3

4

1 43

Vinyl floor Floor screed Solid concrete floor slab Compacted soil

2 3 4


Installation recommendations

ACO tray channel – extendend type – gully with location flange Tiled floor

1

3

2

5

6 7

4

8

1 2 3 4 5 6 7 8

Ceramic tiles Tile cement Mastic sealant Rubber infill Water proof membrane Floor screed Solid concrete floor slab Compacted soil 44


Installation recommendations

ACO tray channel – telescopic type – gully with location flange Tiled floor

1

3

2 5

4 6

7

1 45

Ceramic tiles Tile cement Mastic sealant Floor screed Water proof membrane Solid concrete floor slab Compacted soil

2 3 4 5 6 7


ACO tray channel

Notes

46


ACO tray channel

47


ACO tray channel

48


ACO Industries k.s., Havlíčkova 260 582 22 Přibyslav Czech Republic www.aco.com The ACO Group – a strong family you can build on. All reasonable care has been taken in compiling the information in this document. All recommendations and suggestions on the use of ACO products are made without guarantee since the conditions of use are beyond the control of the Company. It is the customer’s responsibility to ensure that each product is fit for its intended purpose and that the actual conditions of use are suitable. This brochure and any advice is provided free of charge and accordingly on terms that no liability (including liability for negligence) will attach the Company or its servants or agents arising out of or in connection with or in relation to this brochure or any such advice. Any goods supplied by the Company will be supplied solely upon its standard conditions of sale, copies of which are available on request. The Company’s policy of continuous product development and improvement renders specifications liable to modification. information provided in this brochure is therefore subject to change without prior notification.

63234/ACO tray channel/En/06/11/M7

Subject to technical changes without notice

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