Page 1

ACO PIPE 速 Pipework systems

ACO Product catalogue ACO PIPE速 stainless steel pipework systems


ACO gully

Content General introduction Introduction Applications Industrial segment Key features & benefits  ACO PIPE® material information  Push-fit connection  Sound Fire resistance  Certification Transport and handling  System overview Characteristics  ACO system of building drainage ACO PIPE® component overview

page 3 3 4 5 6 6 6 7 7 7

8 8 9

Part numbers – family range Part numbers – family range

12

Flow rates and operating pressure Flow rates Operating pressure 

51 54

Installation guide Installation guide 

54

ACO PIPE® material information Pipe material information  Sealing material information 

56 57

Care and maintenance  Care and maintenance 

58

2

References References

60


General introduction

General introduction Introduction ACO PIPE® is reliable, lightweight and durable push-fit pipe work system, designed, produced and tested for soil, waste, rainwater and industrial wastewater drainage applications. Together with the other products of ACO Group it creates a perfect system and offers a sustainable drainage solution with unique advantages to the customers. Especially with the ACO gully and ACO s tainless steel channel systems provide a unique system for building drainage. The push-fit system ensures quick and easy assembly for a reliable installation for gravity and vacuum drainage. All ACO PIPE® interconnecting seals and fittings incorporate a unique double sealing system providing a trouble-free, reliable sealing system – every time. The wide range of fittings available utilizes advanced cold forming techniques, thereby reducing the manufacturing cost and minimizing the amount of welded components, to provide the ultimate in system reliability. Stainless steel pipe systems are particularly suited to applications subject to thermal shock. Many types of clay and vitreous pipe systems are liable to crack when exposed to sudden temperature changes.

3

Applications Typical applications for ACO PIPE® systems include:

Land applications in industrial segment and residential segment

Marine applications in new ships building and repairs focused on

Industrial segment applications OO Food industry OO Beverage industry OO Pharmaceutical industry OO Other industries

OO Cruise ships OO Ferries OO Super yachts OO Offshores

Residential segment applications OO Rain down OO Sanitary OO Below ground

Segment of ACO PIPE® marine applications is covered by company ACO Marine and their materials (www.acomarine.com).


General introduction

Land applications – industrial segment Industrial segment covers applications in food industry, beverage industry, pharmaceutical industry and sewage & water processing. Typical for all these applications are high requirements to resistance (water, chemicals, steam, heat), reliability and durability of products. All elements of ACO PIPEŽ systems are precisely produced focusing on high resistance to aggressive environments. R&D centre and ACO company background, material processing on modern machinery and unique push-fit system ensure long service life and reliability. ACO as the expert in building drainage offers complex system of stainless steel drainage.

4

Industrial applications Food industry Food (meat) Diary Abattoirs Sweets

Beverage industry Beverage Brewery Spirits Winery

Pharmaceutical Pills/Pellets Vaccine Cosmetics Hospitals

Other industries Chemical Petrochemical Heavy industries Paper mills Desalination plants


General introduction

Key features & benefits ACO PIPE® stainless steel pipe work systems offer all the key features found in traditional metal rainwater, soil and waste systems but with the additional benefits unique to stainless steel material and the push-fit system.

Easy Installation For connection of pipes within the ACO PIPE® systems our unique push-fit system is used. It allows very easy pipe connection on site without the use of special tools, or machines or equipment. Installation is therefore very quick and cost effective.

System solution More than 1,500 different types are available (straight pipes, bends, branches, diameter increasers and reducer’s) together with a wide range of accessories this creates a complex and complete system for pipe works construction – the ACO PIPE® systems.

Certification ACO PIPE® stainless steel pipe work systems are designed, manufactured, tested and checked under all required standards. Pipe systems are tested for pressure, vacuum, noise, fire and tightness. ACO has for ACO PIPE® systems all important certificates to declare production quality, product resistance and conformity upon request. Durability The use of modern technologies, high quality materials and outstanding surface treatment processes ensure that our products are highly resistant to external environmental influences. The expected service life cycle exceeds 50 years.

Hygiene Smooth welding, surface quality and full pickle-passivation of all stainless steel products within the ACO PIPE® systems ensure the prevention of corrosion and allows easy cleaning.

5


General introduction

ACO PIPE® material information ACO PIPE® stainless steel pipe work systems are manufactured from austenitic stainless steel in grades 304 and 316. All products are chemically pickled and passivated for optimum durability and corrosion resistance.

Surface treatment by means of electropolishing or warnishing is available. Recognized for long service and its easily cleaned characteristics, stainless steel’s hard, smooth surface provides efficient flow for water and waste products.

ACO PIPE® sockets are fitted with EPDM seals as standard for regular drainage applications above and below ground. For particularly aggressive chemical applications, 316 grade stainless steel with Viton® seals can be specific for the ultimate in system security.

Push-fit connection Very reliable for vacuum and gravity piping system. ACO PIPE® double lip seal secure for the ultimate system reliability. Unique and sophisticated design of the lips and cavities gives ACO PIPE® full tight construction. Push-fit advantages OO Easy to assemble OO Time saving OO Cost saving OO Tight connection

6

70

Sound OO Comparison of two pipe work systems OO ACO PIPE® – DN 110 OO HT system – DN 110 OO Simulation of water fall from 1st floor through ground floor to basement of house SS has better results in comparison with cast iron comparable to all other materials

67.2

65.8

65 60

60.4 56.3

55 [dB]

50 45 40 0.5 l/sec fixed water flow

35

10 litre toilet flush

30 AP systems

HT system


General introduction

Fire resistance

ACO PIPE® systems are certified also by SITAC authority as fire resistant (cert. no. 0410-01).

75

Non-combustibility

ACO PIPE® push-fit system is classified and certified as non-combustible product (as it is manufactured in compliance to EN 1124, part 1 & part 2). That standard classifies the ACO PIPE® systems as class A1 fire resistant (highest rating).

100

75

Special certificate of fire resistance for coated pipes (no. CSI PK-08-027) is available Fire certificates from marine authorities (DNV, ABS) available

ACO PIPE® A1

Cast iron A2

Plastic B

OO Non combustible OO No additional fire collars needed at installation

OO No toxic fumes emitted in case of fire OO EN 1124, SITAC, CSI, DNV and ABS fire certification available

Standards & certificates Reference standards ACO PIPE® stainless steel pipe work systems are designed, manufactured, tested and checked under the standards EN 1124-1 and EN 1124-2 Pipes and fittings of longitudinally welded stainless steel pipes with spigot and socket for waste water systems. The following standards will assist the designer to select the correct size of pipe system for the particular application.

EN 12056 gravity drainage systems Inside buildings. EN 752 drain and sewer systems outside buildings. Testing ACO PIPE® stainless steel pipe systems are tested for the following points: OO Pressure & vacuum OO Noise OO Fire OO Tightness

Certificates quality & approval: OO ISO 9001 OO ABS OO DNV OO Lloyd’s Register OO SZÚ OO Bureau Veritas OO ETA OO Watermark Resistance: OO Sitac OO CSI FOUND FROM WEBSITE PDF

Transport & handling ACO PIPE® straight pipes are packed on pallets with wood frame and inserts, proctected by cardboard and stretch foil. Fittings are packed in cardboard boxes and stacked on pallets. It is strongly recommended to transport and store the pipes and fittings in their original

packaging to avoid theirs damage. Pipes should be stored and supported on a flat surface to avoid deformation. Handle the pipes and fittings with care. Any care less handling (like dragging along

the ground, dumping off the truck...) can cause deformation or damage to pipes. Contact with carbon steel can cause corrosion on the stainless steel.

7


System overview

Characteristics ACO PIPE® is ideal system for gray and black water, rainwater and industrial waste water drainage applications. Especially with the ACO gully and ACO stainless steel channel systems provide unique complex system for building drainage solution.

ACO system of building drainage

8

ACO PIPE® stainless steel pipes and fittings are available in 50 mm, 75 mm, 110 mm, 125 mm, 160 mm and 200 mm external diameters with the standard lengths from 0.15 meter up to 6 meter for optimum practicality and ease of assembly.


System overview

ACO PIPE速 component overview

L

D2 D1

T

D3 D

Dimensions of socket and spigot D [mm]

D1 [mm]

D2 [mm]

D3 [mm]

50 75 110 125 160 200

51 76 111 126 161 201

62.0 87.5 125.5 141.0 178.0 219.0

47 72 107 122 156 195

Socket length L [mm] 42 50 57 63 70 80

Wall thickness T [mm] 1 1 1 1 1.25 1.5

Table 1

9


System overview

ACO PIPE® component overview Socketed pipes

Page 12

Bends

Double branches

Page 24

Single branches

Page 27

Page 29

Double branch reductions

Page 31

10

Swept single branches

Page 34

“P” traps

Page 34


System overview

Couplings

Page 35

Connectors

Page 38

Access units

Page 42

Rat-stop pipes

Page 43

Socket plugs

Page 44

Socket clamps

Page 45

11

Vent cowls

Page 45

Seals

Page 46


Part numbers – family range

Features OO Available in 304 (1.4301) and 316 (1.4404) grades to stainless steel OO Push-fit system for quick assembly OO Fully comply to EN 1124-1 and EN 1124-2

OO EPDM and Viton® seals available OO Fully pickle passivated OO Certifications: ISO 9001, ABS, DNV, Lloyd’s Register, SZÚ, Bureau Veritas, ETA, Sitac, CSI

L

OO Pipes and fittings are available in 50 mm, 75 mm, 110 mm, 125 mm, 160 mm and 200 mm external diameters OO Lengths from 0.15 meter up to 6 meter

D

AP socketed pipe 50 mm Seal material

12

EPDM

Viton

Table 2

D [mm]

Active length L [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50

150 250 500 750 1000 1500 2000 2500 3000 4000 5000 6000 150 250 500 750 1000 1500 2000 2500 3000 4000 5000 6000

0.2 0.4 0.7 1.0 1.3 1.9 2.6 3.2 3.8 5.0 6.3 7.5 0.2 0.4 0.7 1.0 1.3 1.9 2.6 3.2 3.8 5.0 6.3 7.5

98500 98502 98504 98506 98508 98510 98512 419274 98514 419458 419466 419474 98501 98503 98505 98507 98509 98511 98513 419275 98515 419459 419467 419475

98550 98552 98554 98556 98558 98560 98562 419282 98564 419482 419490 419498 98551 98553 98555 98557 98559 98561 98563 419283 98565 419483 419491 419499


L

Part numbers – family range

D

AP socketed pipe 75 mm Seal material

EPDM

Viton

Table 3

D [mm]

Active length L [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75

150 250 500 750 1000 1500 2000 2500 3000 4000 5000 6000 150 250 500 750 1000 1500 2000 2500 3000 4000 5000 6000

0.4 0.6 1.0 1.5 2.0 2.9 3.6 4.8 5.7 7.6 9.4 11.3 0.4 0.6 1.0 1.5 2.0 2.9 3.6 4.8 5.7 7.6 9.4 11.3

98516 98518 98520 98522 98524 98526 98528 419276 98530 419460 419468 419476 98517 98519 98521 98523 98525 98527 98529 419277 98531 419461 419469 419477

98566 98568 98570 98572 98574 98576 98578 419284 98580 419484 419492 419500 98567 98569 98571 98573 98575 98577 98579 419285 98581 419485 419493 419501

13


L

Part numbers – family range

D

AP socketed pipe 110 mm Seal material

EPDM

14

Viton

Table 4

D [mm]

Active length L [mm]

110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110

150 250 500 750 1000 1500 2000 2500 3000 4000 5000 6000 150 250 500 750 1000 1500 2000 2500 3000 4000 5000 6000

Weight [kg] 0.6 0.9 1.5 2.2 2.9 4.3 5.7 7.1 8.4 11.1 13.9 16.7 0.6 0.9 1.5 2.2 2.9 4.3 5.7 7.1 8.4 11.1 13.9 16.7

Order No. AISI 304

Order No. AISI 316

98532 98534 98536 98538 98540 98542 98544 419278 98546 419462 419470 419478 98533 98535 98537 98539 98541 98543 98545 419279 98547 419463 419471 419479

98582 98584 98586 98588 98590 98592 98594 419286 98596 419486 419494 419502 98583 98585 98587 98589 98591 98593 98595 419287 98597 419487 419495 419503


L

Part numbers – family range

D

AP socketed pipe 125 mm Seal material

EPDM

Viton

Table 5

D [mm] 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125

Active length L [mm] 150 250 500 750 1000 1500 2000 2500 3000 6000 150 250 500 750 1000 1500 2000 2500 3000 6000

Weight [kg] 0.7 1.0 1.7 2.5 3.3 4.9 6.5 8.1 9.6 19.0 0.7 1.0 1.7 2.5 3.3 4.9 6.5 8.1 9.6 19.0

Order No. AISI 304

Order No. AISI 316

419692 419694 419696 419698 419700 419702 419704 419706 419708 419710 419693 419695 419697 419699 419701 419703 419705 419707 419709 419711

419712 419714 419716 419718 419720 419722 419724 419726 419728 419730 419713 419715 419717 419719 419721 419723 419725 419727 419729 419731

15


L

Part numbers – family range

D

AP socketed pipe 160 mm Seal material

EPDM

16

Viton

Table 6

D [mm]

Active length L [mm]

160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160

150 250 500 750 1000 1500 2000 2500 3000 4000 5000 6000 150 250 500 750 1000 1500 2000 2500 3000 4000 5000 6000

Weight [kg] 1.1 1.6 2.9 4.1 5.4 7.9 10.4 12.9 15.4 20.4 25.4 30.4 1.1 1.6 2.9 4.1 5.4 7.9 10.4 12.9 15.4 20.4 25.4 30.4

Order No. AISI 304

Order No. AISI 316

98548 98600 98602 98604 98606 98608 98610 419280 98612 419464 419472 419480 98549 98601 98603 98605 98607 98609 98611 419281 98613 419465 419473 419481

98598 98650 98652 98654 98656 98658 98660 419288 98662 419488 419496 419504 98599 98651 98653 98655 98657 98659 98661 419289 98663 419489 419497 419505


L

Part numbers – family range

D

AP socketed pipe 200 mm Seal material

EPDM

Viton

D [mm]

Active length L [mm]

200 200 200 200 200 200 200 200

500 1000 2000 3000 500 1000 2000 3000

Weight [kg] 4.5 8.3 15.8 23.2 4.5 8.3 15.8 23.2

Order No. AISI 304

Order No. AISI 316

419383 419387 419391 419395 419385 419389 419393 419397

419384 419388 419392 419396 419386 419390 419394 419398

Table 7

17


Part numbers – family range

L

D

AP double socketed pipe 50 mm Seal material

EPDM

Viton

18

Table 8

D [mm]

Active length L [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

50 50 50 50 50 50 50 50 50 50 50 50 50 50

250 500 750 1000 1500 2000 3000 250 500 750 1000 1500 2000 3000

0.4 0.7 1.1 1.4 2.0 2.6 3.9 0.4 0.7 1.1 1.4 2.0 2.6 3.9

419554 419556 419558 419560 419562 419564 419566 419555 419557 419559 419561 419563 419565 419567

419594 419596 419598 419600 419602 419604 419606 419595 419597 419599 419601 419603 419605 419607


Part numbers – family range

L

D

AP double socketed pipe 75 mm Seal material

EPDM

Viton

Table 9

D [mm]

Active length L [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

75 75 75 75 75 75 75 75 75 75 75 75 75 75

250 500 750 1000 1500 2000 3000 250 500 750 1000 1500 2000 3000

0.7 1.2 1.6 2.1 3.0 4.0 5.8 0.7 1.2 1.6 2.1 3.0 4.0 5.8

419568 419570 419572 419574 419576 419578 419580 419569 419571 419573 419575 419577 419579 419581

419608 419610 419612 419614 419616 419618 419620 419609 419611 419613 419615 419617 419619 419621 19


Part numbers – family range

L

D

AP double socketed pipe 110 mm Seal material

EPDM

Viton

Table 10 20

D [mm]

Active length L [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

110 110 110 110 110 110 110 110 110 110 110 110

500 750 1000 1500 2000 3000 500 750 1000 1500 2000 3000

1.7 2.4 3.0 4.4 5.7 8.4 1.7 2.4 3.0 4.4 5.7 8.4

419582 419584 419586 419588 419590 419592 419583 419585 419587 419589 419591 419593

419622 419624 419626 419628 419630 419632 419623 419625 419627 419629 419631 419633


Part numbers – family range

L

D

AP double socketed pipe 125 mm Seal material

EPDM

Viton

D [mm]

Active length L [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

125 125 125 125 125 125 125 125 125 125 125 125

500 750 1000 1500 2000 3000 500 750 1000 1500 2000 3000

1.7 2.5 3.3 4.9 6.5 9.6 1.7 2.5 3.3 4.9 6.5 9.6

419787 419789 419791 419793 419795 419797 419788 419790 419792 419794 419796 419798

419799 419801 419803 419805 419807 419809 419800 419802 419804 419806 419808 419810

Table 11 21


Part numbers – family range

L

D

AP double socketed pipe 160 mm Seal material

EPDM

Viton

Table 12 22

D [mm]

Active length L [mm]

160 160 160 160 160 160 160 160 160 160 160 160

500 750 1000 1500 2000 3000 500 750 1000 1500 2000 3000

Weight [kg] 3.3 4.5 5.8 8.2 10.7 15.7 3.3 4.5 5.8 8.2 10.7 15.7

Order No. AISI 304

Order No. AISI 316

419634 419636 419638 419640 419642 419644 419635 419637 419639 419641 419643 419645

419646 419648 419650 419652 419654 419656 419647 419649 419651 419653 419655 419657


Part numbers – family range

L

D

AP double socketed pipe 200 mm Seal material

EPDM

Viton

D [mm]

Active length L [mm]

200 200 200 200 200 200 200 200

500 1000 2000 3000 500 1000 2000 3000

Weight [kg] 5.0 8.6 15.9 23.1 5.0 8.6 15.9 23.1

Order No. AISI 304

Order No. AISI 316

419658 419662 419666 419670 419660 419664 419668 419672

419659 419663 419667 419671 419661 419665 419669 419673

Table 13

23


Part numbers – family range

b

b

87.5°

a

a

87.5°

Shape valid for DN 50, 75, 110

Shape valid for

and 160.

DN 125 and 200. D

D

AP bend 87.5° Seal material

D [mm]

a [mm]

b [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

50 75 110 125 160 200 50 75 110 125 160 200

86 107 134 161 181 215 86 107 134 161 181 215

40 53 67 93 105 129 40 53 67 93 105 129

0.2 0.4 0.7 0.8 1.7 3.9 0.2 0.4 0.7 0.8 1.7 3.9

98700 98702 98704 419732 98706 419411 98701 98703 98705 419733 98707 419412

98750 98752 98754 419734 98756 419413 98751 98753 98755 419735 98757 419414

EPDM

Viton

b

b

Table 14

and 160.

Shape valid for 45°

a

DN 50, 75, 110 24

a

Shape valid for DN 125 and 200. D

45°

D

AP bend 45° Seal material

EPDM

Viton

Table 15

D [mm]

a [mm]

b [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

50 75 110 125 160 200 50 75 110 125 160 200

62 76 93 110 131 152 62 76 93 110 131 152

24 32 42 50 55 60 24 32 42 50 55 60

0.2 0.3 0.5 0.6 1.3 2.7 0.2 0.3 0.5 0.6 1.3 2.7

98708 98710 98712 419736 98714 419407 98709 98711 98713 419737 98715 419408

98758 98760 98762 419738 98764 419409 98759 98761 98763 419739 98765 419410


a

b

Part numbers – family range

30° D

AP bend 30° Seal material

EPDM

Viton

D [mm]

a [mm]

b [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

50 75 110 125 160 200 50 75 110 125 160 200

57 71 85 98 110 137 57 71 85 98 110 137

16 21 27 28 40 45 16 21 27 28 40 45

0.2 0.3 0.5 0.6 1.2 2.3 0.2 0.3 0.5 0.6 1.2 2.3

98716 98718 98720 419740 98722 419403 98717 98719 98721 419741 98723 419404

98766 98768 98770 419742 98772 419405 98767 98769 98771 419743 98773 419406

a

b

Table 16

25 15° D

AP bend 15° Seal material

EPDM

Viton

Table 17

D [mm]

a [mm]

b [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

50 75 110 125 160 200 50 75 110 125 160 200

54 66 78 84 99 123 54 66 78 84 99 123

12 16 15 19 29 31 12 16 15 19 29 31

0.1 0.3 0.4 0.5 1.0 1.9 0.1 0.3 0.4 0.5 1.0 1.9

98724 98726 98728 419744 98730 419399 98725 98727 98729 419745 98731 419400

98774 98776 98778 419746 98780 419401 98775 98777 98779 419747 98781 419402


Part numbers – family range

e f

87.5°

b

a

c

D

AP long bend 87.5° Seal material

EPDM

Viton

Table 18

26

D [mm]

a [mm]

b [mm]

c [mm]

e [mm]

f [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

50 75 110 160 50 75 110 160

123 146 175 222 123 146 175 222

71 87 103 126 71 87 103 126

50 50 250 250 50 50 250 250

75 88 103 183 75 88 103 183

25 32 39 92 25 32 39 92

0.3 0.5 1.4 2.2 0.3 0.5 1.4 2.2

419146 419148 419150 419152 419147 419149 419151 419153

419000 419002 419004 419144 419001 419003 419005 419145


Part numbers – family range

b

a

87.5°

D

AP single branch 87.5° Seal material

EPDM

Viton

D [mm]

a [mm]

50 75 110 125 160 200 50 75 110 125 160 200

106 139 183 220 288 333 106 139 183 220 288 333

b [mm] 71 90 117 135 184 206 71 90 117 135 184 206

Weight [kg]

Order No. AISI 304

Order No. AISI 316

0.3 0.5 0.8 0.9 2.3 4.5 0.3 0.5 0.8 0.9 2.3 4.5

98732 98734 98736 419748 98738 419419 98733 98735 98737 419749 98739 419420

98782 98784 98786 419750 98788 419421 98783 98785 98787 419751 98789 419422

Table 19

27


Part numbers – family range

b

c

a

45°

D

AP single branch 45° Seal material

EPDM

Viton

Table 20

28

D [mm]

a [mm]

b [mm]

c [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

50 75 110 125 160 200 50 75 110 125 160 200

128 179 233 273 332 415 128 179 233 273 332 415

57 74 88 103 119 151 57 74 88 103 119 151

76 110 149 170 222 274 76 110 149 170 222 274

0.3 0.5 1.0 1.1 2.6 5.7 0.3 0.5 1.0 1.1 2.6 5.7

98748 98800 98802 419760 98804 419427 98749 98801 98803 419761 98805 419428

98798 98850 98852 419762 98854 419429 98799 98851 98853 419763 98855 419430


Part numbers – family range

b

a

87.5°

D

AP double branch 87.5° Seal material

EPDM

Viton

D [mm]

a [mm]

b [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

50 75 110 160 50 75 110 160

106 139 183 288 106 139 183 288

71 90 117 184 71 90 117 184

0.3 0.6 0.9 2.7 0.3 0.6 0.9 2.7

98740 98742 98744 98746 98741 98743 98745 98747

98790 98792 98794 98796 98791 98793 98795 98797

Table 21

45°

45°

b

c

a

29

D

AP double branch 45° Seal material

EPDM

Viton

Table 22

D [mm]

a [mm]

b [mm]

c [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

50 75 110 160 50 75 110 160

128 179 233 332 128 179 233 332

57 74 88 184 57 74 88 184

76 110 149 222 76 110 149 222

0.4 0.7 1.2 3.5 0.4 0.7 1.2 3.5

98806 98808 98810 98812 98807 98809 98811 98813

98856 98858 98860 98862 98857 98859 98861 98863


Part numbers – family range

87.5°

90°

b

a

D

D

AP corner branch 87.5° Seal material

EPDM

Viton

Table 23

30

D [mm]

a [mm]

b [mm]

50 75 110 125 160 50 75 110 125 160

106 139 183 220 288 106 139 183 220 288

71 90 117 135 184 71 90 117 135 184

Weight [kg] 0.4 0.7 1.1 1.6 2.9 0.4 0.7 1.1 1.6 2.9

Order No. AISI 304

Order No. AISI 316

419162 419164 419166 417020 419168 419163 419165 419167 417054 419169

419210 419212 419214 417021 419216 419211 419213 419215 417055 419217


Part numbers – family range

b

a

D2

87.5°

D1

AP single branch reduction 87.5° Seal material

EPDM

Viton

D1 [mm]

D2 [mm]

a [mm]

b [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

75 110 110 125 125 160 200 75 110 110 125 125 160 200

50 50 75 75 110 110 160 50 50 75 75 110 110 160

139 183 183 187 205 288 293 139 183 183 187 205 288 293

90 117 117 110 127 184 186 90 117 117 110 127 184 186

0.3 0.5 0.8 0.9 0.9 2.3 3.7 0.3 0.5 0.8 0.9 0.9 2.3 3.7

98928 98932 98936 419752 419756 400691 419415 98929 98933 98937 419753 419757 400692 419416

98930 98934 98938 419754 419758 400693 419417 98931 98935 98939 419755 419759 400694 419418

Table 24

31


Part numbers – family range

45°

b

c

a

D2

D1

AP single branch reduction 45° Seal material

EPDM

Viton

Table 25

32

D1 [mm]

D2 [mm]

a [mm]

b [mm]

c [mm]

75 110 110 125 125 160 200 75 110 110 125 125 160 200

50 50 75 75 110 110 160 50 50 75 75 110 110 160

144 147 182 200 250 332 359 144 147 182 200 250 332 359

56 42 60 65 90 119 123 56 42 60 65 90 119 123

94 119 135 141 160 191 250 94 119 135 141 160 191 250

Weight [kg]

Order No. AISI 304

Order No. AISI 316

0.3 0.5 1.0 1.1 1.1 2.6 4.7 0.3 0.5 1.0 1.1 1.1 2.6 4.7

400661 400665 400669 419764 419768 400699 419423 400662 400666 400670 419765 419769 400700 419424

400663 400667 400671 419766 419770 400701 419425 400664 400668 400672 419767 419771 400702 419426


Part numbers – family range

b

a

D2

87,5°

D1

AP double branch reduction 87.5° Seal material

EPDM

Viton

D1 [mm]

D2 [mm]

a [mm]

b [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

75 110 110 160 75 110 110 160

50 50 75 110 50 50 75 110

139 183 183 288 139 183 183 288

90 117 117 184 90 117 117 184

0.3 0.6 0.9 2.7 0.3 0.6 0.9 2.7

98940 98944 98900 400695 98941 98945 98901 400696

98942 98946 98902 400697 98943 98947 98903 400698

Table 26

45°

45°

a

D2

b

c

33

D1

AP double branch reduction 45° Seal material

EPDM

Viton

Table 27

D1 [mm]

D2 [mm]

a [mm]

b [mm]

c [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

75 110 110 160 75 110 110 160

50 50 75 110 50 50 75 110

144 147 182 332 144 147 182 332

56 42 60 119 56 42 60 119

94 119 135 190 94 119 135 190

0.4 0.7 1.2 3.5 0.4 0.7 1.2 3.5

400673 400677 400681 400703 400674 400678 400682 400704

400675 400679 400683 400705 400676 400680 400684 400706


Part numbers – family range

b

c

a

87.5°

D

AP swept single branch 87.5° Seal material

EPDM

Viton

D [mm]

a [mm]

b [mm]

c [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

50 75 110 160 50 75 110 160

128 179 233 332 128 179 233 332

57 74 88 184 57 74 88 184

117 157 209 302 117 157 209 302

0.3 0.6 1.1 2.8 0.3 0.6 1.1 2.8

98814 98816 98818 98820 98815 98817 98819 98821

98864 98866 98868 98870 98865 98867 98869 98871

D

Table 28

c

2.5°

a

34

b

AP “P” trap Seal material

EPDM

Viton

Table 29

D [mm]

a [mm]

b [mm]

c [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

50 75 110 160 50 75 110 160

50 75 110 160 50 75 110 160

50 75 110 160 50 75 110 160

149 193 254 347 149 193 254 347

0.5 0.7 1.3 3.3 0.5 0.7 1.3 3.3

98822 98824 98826 98828 98823 98825 98827 98829

98872 98874 98876 98878 98873 98875 98877 98879


a

Part numbers – family range

D

AP straight coupling Seal material

EPDM

Viton

D [mm]

a [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

50 75 110 125 160 200 50 75 110 125 160 200

54 75 84 140 110 136 54 75 84 140 110 136

0.1 0.2 0.4 0.4 0.8 1.8 0.1 0.2 0.4 0.4 0.8 1.8

98920 98922 98924 419813 98926 419431 98921 98923 98925 419814 98927 419432

98970 98972 98974 419815 98976 419433 98971 98973 98975 419816 98977 419434

D [mm]

a [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

50 75 110 125 160 200 50 75 110 125 160 200

44 46 52 70 76 100 44 46 52 70 76 100

0.1 0.2 0.3 0.3 0.7 1.5 0.1 0.2 0.3 0.3 0.7 1.5

98830 98832 98834 419772 98836 419435 98831 98833 98835 419773 98837 419436

98880 98882 98884 419774 98886 419437 98881 98883 98885 419775 98887 419438

a

Table 30

D

AP repair coupling 35

Seal material

EPDM

Viton

Table 31 Note: Repair couplings are used to aid a convenient repair to a damaged in-situ pipe. Unlike the standard straight coupling, there is no central registration to limit the insertion depth of the pipe. The repair coupling slides completely over a pipe joint and simply re-positioned to bridge the required pipe joint. Installation tip: Mark the final position of the repair coupling on the installed pipe system to ensure the coupling seals are positioned symmetrically about the pipe joint.


a

b

Part numbers – family range

D

AP expansion socket Seal material

EPDM

Viton

Table 32

36

D [mm]

a [mm]

b [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

50 75 110 125 160 50 75 110 125 160

159 175 200 250 292 159 175 200 250 292

102 113 121 165 170 102 113 121 165 170

0.2 0.3 0.5 0.6 1.4 0.2 0.3 0.5 0.6 1.4

98664 98668 98672 419776 98676 98665 98669 98673 419777 98677

98666 98670 98674 419778 98678 98667 98671 98675 419779 98679


Part numbers – family range

D1

a

b

D2

AP eccentric increaser coupling Seal material

EPDM

Viton

D1 [mm]

D2 [mm]

a [mm]

b [mm]

Weight [kg]

Order No. AISI 316

50 50 75 110 50 50 75 110

75 110 110 160 75 110 110 160

75 110 110 160 75 110 110 160

7 25 15 22 7 25 15 22

0.3 0.4 0.5 1.1 0.3 0.4 0.5 1.1

98892 98978 98894 98896 98893 98979 98895 98897

Table 33

D1

a

37

D2

AP concentric increaser coupling Seal material EPDM

Viton Table 34

D1 [mm]

D2 [mm]

a [mm]

b [mm]

Weight [kg]

Order No. AISI 316

110 125 160 110 125 160

125 160 200 125 160 200

125 160 200 125 160 200

0 0 0 0 0 0

0.6 1.2 1.8 0.6 1.2 1.8

419780 419811 419441 419781 419812 419442


Part numbers – family range

a

D1

D2

AP increaser connector Seal material

D1 [mm]

D2 [mm]

a [mm]

Weight [kg]

Order No. AISI 316

NBR NBR

32 40

50 50

90 90

0.2 0.2

419373 419374

Table 35

a

D2

D1

AP connector with internal screw thread and spigot D1 [mm]

D2

a [mm]

Weight [kg]

Order No. AISI 316

50 50 50

Rp 1¼" Rp 1½" Rp 2"

72 75 80

0.2 0.3 0.3

98956 98957 98958

Table 36 38

a

D2

D1

AP connector with external screw thread and spigot

Table 37

D1 [mm]

D2

a [mm]

Weight [kg]

Order No. AISI 316

50 50 50

Rp 1¼" Rp 1½" Rp 2"

100 100 100

0.2 0.3 0.3

419330 419331 419332


Part numbers – family range

a

D1

D2

AP connector with socket and external screw thread Seal material EPDM

Viton

D1 [mm]

D2

a [mm]

Weight [kg]

Order No. AISI 316

50 50 50 50 50 50

R 1¼" R 1½" R 2" R 1¼" R 1½" R 2"

58 58 58 58 58 58

0.2 0.3 0.3 0.2 0.3 0.3

419333 419335 419337 419334 419336 419338

Table 38

a

D1

D2

39

AP connector with socket and external screw thread Seal material EPDM

Viton Table 39

D1 [mm]

D2

a [mm]

Weight [kg]

Order No. AISI 316

50 50 50 50 50 50

R 1¼" R 1½" R 2" R 1¼" R 1½" R 2"

58 58 58 58 58 58

0.2 0.3 0.3 0.2 0.3 0.3

419250 419252 419254 419251 419253 419255


Part numbers – family range

a

D1

D5

D2 D3 D4

AP connector with socket and flange Seal material

EPDM

Viton

D1 [mm]

D2

D3 [mm]

D4 [mm]

n × D5 [mm]

a [mm]

Weight [kg]

Order No. AISI 316

50 50 75 110 200 50 50 75 110 200

DN 40 DN 50 DN 65 DN 100 DN 200 DN 40 DN 50 DN 65 DN 100 DN 200

110 125 145 180 295 110 125 145 180 295

150 165 185 220 340 150 165 185 220 340

4 × 18 4 × 18 4 × 18 8 × 18 12 × 22 4 × 18 4 × 18 4 × 18 8 × 18 12 × 22

100 100 100 100 102 100 100 100 100 102

2.3 2.7 3.4 4.9 12.0 2.3 2.7 3.4 4.9 12.0

419256 419258 419260 419262 419514 419257 419259 419261 419263 419515

Table 40 Note: n – number of holes for screws in the flange. Flange PN 16 DIN 2633. Flange PN 6 and PN 10 available on request. 40


Part numbers – family range

D4 D3 D2

a

D5

D1

AP connector with flange and spigot D1 [mm]

D2

D3 [mm]

D4 [mm]

50 50 75 110 160 200

DN 40 DN 50 DN 65 DN 100 DN 150 DN 200

110 125 145 180 240 295

150 165 185 220 285 240

n × D5 [mm] 4 × 18 4 × 18 4 × 18 8 × 18 8 × 22 12 × 22

a [mm]

Weight [kg]

Order No. AISI 316

192 192 245 259 200 240

2.3 2.7 3.4 4.9 8.5 12.3

419264 419265 419266 419267 419540 419541

Table 41 Note: n – number of holes for screws in the flange. Flange PN 16 DIN 2633. Flange PN 6 and PN 10 available on request.

l

41

D

AP connector cast iron spigot ➞ ACO PIPE® socket D [mm]

l [mm]

Weight [kg]

Order No. AISI 316

75 110 160

121 137 174

0.4 0.6 1.0

98904 98906 98905

Table 42 Note: Set of reduction sealings cast Iron spigot ➞ ACO PIPE® socket and ACO PIPE® spigot ➞ cast iron socket.


b

a

Part numbers – family range

D

AP access unit Seal material

EPDM

Viton

Table 43

42

D [mm]

a [mm]

b [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

75 110 125 160 200 75 110 125 160 200

139 183 210 288 293 139 183 210 288 293

90 117 135 184 186 90 117 135 184 186

0.5 0.8 0.9 2.3 3.7 0.5 0.8 0.9 2.3 3.7

98913 98915 419783 98917 419676 98914 98916 419784 98918 419677

98963 98965 419785 98967 419678 98964 98966 419786 98968 419679


Part numbers – family range

l

D2

D1

AP rat-stop pipe Seal material

D1 [mm]

D2 [mm]

l [mm]

Weight [kg]

Order No. AISI 304

Order No. AISI 316

EPDM Viton

110 110

250 250

864 864

3.8 3.8

419268 419269

419270 419271

Table 44

43


Part numbers – family range

a

D2

D1

AP socket plug D1 [mm]

a [mm]

D2 [mm]

Weight [kg]

Order No. AISI 316

50 75 110 125 160 200

45 45 45 50 50 50

58 85 120 135 170 210

0.1 0.3 0.5 0.6 0.5 1.0

98888 98889 98890 419782 98891 98994

Table 45

b

D1

D2

a

44

AP socket plug with clamp

Table 46

D1 [mm]

D2 [mm]

a [mm]

b [mm]

50 75 110 160

58 85 120 170

45 45 45 50

88 120 167 214

Weight [kg] 0.4 0.6 0.8 1.1

Order No. AISI 316 419138 419139 419140 419141


a

D

Part numbers – family range

AP socket clamp D [mm]

a [mm]

Weight [kg]

Order No. AISI 316

50 75 110 160

40 40 43 43

0.1 0.2 0.3 0.4

419134 419135 419136 419137

Table 47

D

45

AP vent cowl

Table 48

D [mm]

Weight [kg]

Order No. AISI 316

110

0.4

98962


Part numbers – family range

AP reduction sealing cast Iron spigot ➞ ACO PIPE® socket D

Weight [kg]

Order No. EPDM

DN 70/75 DN 100/110 DN 150/160

0.06 0.10 0.14

400580 400581 400582

Table 49 Note: While purchasing AP reduction sealing cast iron spigot ➞ ACO PIPE® it is necessary order AP cast iron connector.

AP reduction sealing ACO PIPE® spigot ➞ cast iron socket D

Weight [kg]

Order No. EPDM

DN 70/75 DN 100/110 DN 150/160

0.05 0.08 0.12

400586 400587 400588

D

Weight [kg]

Order No. EPDM

DN 70/75 DN 100/110 DN 150/160

0.11 0.18 0.26

419370 419371 419372

Table 50

46

AP reduction sealing set for cast iron

Table 51 Note: Set of reduction sealings cast iron spigot ➞ ACO PIPE® socket and ACO PIPE® spigot ➞ cast iron socket.


Part numbers – family range

AP pipe seal D [mm]

Weight [kg]

Order No. EDPM

Order No. Viton

50 75 110 125 160 200

0.01 0.02 0.05 0.06 0.08 0.10

98400 98401 98402 419453 98403 98433

98404 98405 98406 419454 98407 98437

Table 52 Note: Spare ACO PIPE® seals in EPDM and Viton® grades are available for all pipe sizes. All seals incorporate the unique ACO PIPE® double lip seal arrangement for increased reliability and security. Both seal materials are mechanically interchangeable thereby facilitating easy on-site upgrade from EPDM to Viton®, for example. For seal installation instructions, refer to the Appendices. To aid identification, the seals are colour coded as follows: EPDM seals are BLACK. Viton® seals are GREEN.

ACO Universal Lubricant

47

Weight [kg] 0.15

Order No. E80350000

Table 53

ACO Universal Lubricant in bucket 1kg Weight [kg] 1.00 Table 54

Order No. E80350001


Part numbers – family range

D

a

AP socket plug D [mm]

a [mm]

Weight [kg]

Order No. Galvanised steel

Order No. AISI 316

8.4

70

0.05

400525

400521

Table 55

AP support bracket with rubber infill D [mm]

Weight [kg]

Order No. Galvanised steel

Order No. AISI 316

50 75 110 125 160 200

0.14 0.23 0.33 0.36 0.39 0.44

400533 400534 400535 419854 400536 419451

400529 400530 400531 419855 400532 419675

Table 56

a

48

AP support bracket with rubber infill and stirrup D [mm]

a [mm]

Weight [kg]

Order No. Galvanised steel

Order No. AISI 316

50 75 110 160

56 80 116 166

0.18 0.28 0.41 0.48

400541 400542 400543 400544

400537 400538 400539 400540

Table 57


a

Part numbers – family range

AP support bracket with rubber infill and key D [mm]

a [mm]

Weight [kg]

Order No. Galvanised steel

Order No. AISI 316

50 75 110 160

120 133 150 175

0.16 0.26 0.38 0.44

400549 400550 400551 400552

400545 400546 400547 400548

D

Lenght l [mm]

Weight [kg]

Order No. Galvanised steel

Order No. AISI 316

M8 M8 M8

1000 90 40

0.39 0.03 0.016

400557 400558 400559

400553 400554 400555

Table 58

D l

AP threaded support pole M8

Table 59 49

AP set for axial fixing

Table 60 Note: Six M8 nuts included.

Weight [kg]

Order No. Galvanised steel

Order No. AISI 316

0.11

400565

400561


Part numbers – family range

AP ACO PIPE® cutter manual 50–110 mm Note in plastic case

Weight [kg] 3.50

Order No. 419363

Weight [kg] 0.005

Order No. 419365

Weight [kg] 1.0 2.0

Order No. 419364 400738

Table 61

AP replacement discs for ACO PIPE® cutters manual Note for cutter 419363 Table 62 Note: Ninimum order quantity – 10 pcs..

50

AP pipe manual cutter D [mm] 50–110 110–160

Table 63 Note: While purchasing AP manual cutter it is necessary order AP holder for manual cutting.

AP replacement discs for manual cutter disc Note for cutter 400738 and 419364 Table 64 Note: Minimum order quantity – 10 pcs.

Weight [kg] 0.005

Order No. 400578


Part numbers – family range

AP holder for manual cutting D [mm] 125 160

Weight [kg] 3.5 4.0

Order No. 419857 400742

Table 65 Note: While order AP holder for manual cutting it is necessary order AP manual cutter.

51


Flow rates and operating pressure

Full bore flow rate tables for varying gradients

For rainwater/storm drainage applications Flow rates based on colebrook-white formula. Roughness coefficient ks = 0.6 mm (spreadsheet calculation only uses “pipe diameters”, which are inside diameters) Pipe Ø 50 mm Gradient [%] 10.0 7.5 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0

Flow rate Q [l/s] 2.74 2.38 1.94 1.84 1.73 1.62 1.50 1.37 1.23 1.06 0.87

Pipe Ø 75 mm

Velocity v [m/s]

Flow rate Q [l/s]

1.52 1.31 1.07 1.02 0.96 0.90 0.83 0.76 0.68 0.59 0.48

8.40 7.28 5.94 5.64 5.31 4.97 4.60 4.20 3.76 3.25 2.66

Pipe Ø 110 mm

Pipe Ø 125 mm

Pipe Ø 160 mm

Pipe Ø 200 mm

Velocity v [m/s]

Flow rate Q [l/s]

Velocity v [m/s]

Flow rate Q [l/s]

Velocity v [m/s]

Flow rate Q [l/s]

Velocity v [m/s]

Flow rate Q [l/s]

2.01 1.74 1.42 1.35 1.27 1.19 1.10 1.00 0.90 0.78 0.63

23.81 20.62 16.83 15.97 15.06 14.08 13.04 11.90 10.64 9.22 7.53

2.60 2.25 1.84 1.74 1.64 1.54 1.42 1.30 1.16 1.01 0.82

33.61 29.11 23.77 22.55 21.26 19.88 18.41 16.80 15.03 13.01 10.63

2.83 2.45 2.00 1.90 1.79 1.67 1.55 1.41 1.26 1.10 0.89

64.15 55.56 45.36 43.03 40.57 37.95 35.13 32.07 28.68 24.84 20.28

3.31 2.87 2.34 2.22 2.10 1.96 1.81 1.66 1.48 1.28 1.05

116.89 101.22 82.65 78.40 73.92 69.14 64.01 58.43 52.26 45.26 36.95

Velocity v [m/s] 3.83 3.32 2.71 2.57 2.43 2.27 2.10 1.92 1.71 1.48 1.21

Table 66 The flow rates shown in the table 66 assume a free outlet from the pipe. For installations without a free outlet, the flow rate will be affected by the downstream throttle. For shallow gradients, the colebrook-white formula underestimates flow rates (because when gradient tends towards zero %, velocity also tends to zero). For level or nearly level installations (slope < 1 %), spatially varied flow tables should be used; refer to the table 68.

52


Flow rates and operating pressure

Full bore flow rate tables for varying gradients

For soil/foul water drainage applications Flow rates based on colebrook-white formula. Roughness coefficient ks = 0.6 mm (spreadsheet calculation only uses “pipe diameters”, which are inside diameters). Pipe Ø 50 mm Gradient [%] 10.0 7.5 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0

Flow rate Q [l/s] 2.30 1.99 1.63 1.54 1.46 1.36 1.26 1.15 1.03 0.89 0.73

Pipe Ø 75 mm

Velocity v [m/s]

Flow rate Q [l/s]

1.27 1.10 0.90 0.85 0.80 0.75 0.70 0.64 0.57 0.49 0.40

7.14 6.19 5.05 4.79 4.52 4.23 3.91 3.57 3.19 2.77 2.26

Pipe Ø 110 mm

Pipe Ø 125 mm

Pipe Ø 160 mm

Pipe Ø 200 mm

Velocity v [m/s]

Flow rate Q [l/s]

Velocity v [m/s]

Flow rate Q [l/s]

Velocity v [m/s]

Flow rate Q [l/s]

Velocity v [m/s]

Flow rate Q [l/s]

1.71 1.48 1.21 1.14 1.08 1.01 0.93 0.85 0.76 0.66 0.54

20.45 17.71 14.46 13.72 12.94 12.10 11.20 10.23 9.15 7.92 6.47

2.23 1.93 1.58 1.50 1.41 1.32 1.22 1.12 1.00 0.86 0.71

28.97 25.09 20.49 19.43 18.32 17.14 15.87 14.49 12.96 11.22 9.16

2.44 2.11 1.72 1.64 1.54 1.44 1.34 1.22 1.09 0.94 0.77

55.61 48.16 39.32 37.30 35.17 32.90 30.46 27.80 24.87 21.53 17.58

2.87 2.49 2.03 1.93 1.82 1.70 1.57 1.44 1.28 1.11 0.91

101.81 88.17 71.99 68.30 64.39 60.23 55.76 50.90 45.53 39.43 32.19

Velocity v [m/s] 3.34 2.89 2.36 2.24 2.11 1.98 1.83 1.67 1.49 1.29 1.06

Table 67 The flow rates shown in the table 67 assume a free outlet from the pipe. For installations without a free outlet, the flow rate will be affected by the downstream throttle. For shallow gradients, the colebrook-white formula underestimates flow rates (because when gradient tends towards zero %, velocity also tends to zero). For level or nearly level installations (slope < 1 %), spatially varied flow tables should be used; refer to the table 68.

53


Flow rates and operating pressure

Full bore flow rate tables for level or nearly level gradients

Flow rates based on spatially-varied flow formula for steady non-uniform flow Strickler coefficient = 90 Gradient Pipe diameter [mm] 50 50 50 50 75 75 75 75 110 110 110 110 125 125 125 125 160 160 160 160 200 200 200 200

Length [m] 5 10 15 20 5 10 15 20 5 10 15 20 5 10 15 20 5 10 15 20 5 10 15 20

0.0% Flow rate Q [l/s] 0.40 0.30 0.26 0.23 1.45 1.10 0.95 0.85 4.50 3.60 3.20 2.80 6.45 5.20 4.55 4.10 13.00 10.90 9.50 8.50 24.80 20.80 18.60 17.00

0.25% Flow rate Q [l/s] 0.57 0.54 0.53 0.53 1.75 1.72 1.70 1.70 5.55 5.05 4.90 4.80 7.90 7.25 7.00 6.85 15.40 14.30 13.80 13.50 29.00 26.70 25.70 25.00

0.5% Flow rate Q [l/s]

0.75% Flow rate Q [l/s]

0.75 0.75 0.75 0.75 2.40 2.35 2.35 2.35 6.75 6.60 6.50 6.50 9.60 9.50 9.50 9.50 18.60 18.50 18.40 18.30 34.20 33.80 33.70 33.60

0.92 0.92 0.92 0.92 2.90 2.90 2.90 2.90 8.15 8.15 8.15 8.15 11.45 11.45 11.45 11.45 21.20 21.20 21.20 21.20 38.70 38.40 38.40 38.40

Table 68 Using spatially varied flow equations, and with level or nearly level pipes, the length to an outlet will determine the maximum flow rate through the pipe. 54

The flow rates shown in the table 68 assume a free outlet from the pipe. For installations without a free outlet, the flow rate will be affected by the downstream throttle.

Operating pressure The ACO PIPE® socketed stainless steel pipe systems are fitted with a unique, double lip seal manufactured from either EPDM or Viton®. The double lip seal arrangement provides added security for the ultimate in long term reliability. The ACO PIPE® socketed stainless steel pipe systems are tested and approved for operating

pressures in all gravity, syphonic and vacuum systems. ACO PIPE® stainless steel pipe systems are designed for maximum working pressure 0.5 bar. In case where higher pressure may apply is necessary to combine system with socket clamps.

Pipe diameter [mm] 50 75 110 160 Table 69

Max. operating pressure [bar] Without socket clamp

With socket clamp

0.5 0.5 0.5 0.5

2.0 2.0 2.0 1.0


Installation guide

Installation guide Vertical pipe stacks When designing a rainwater or soil and waste system, pipe work must be supported at not more than 2 meter centres and vertical pipes should be fixed to the wall not less than 30 mm to facilitate maintenance and painting. Allow at least one bracket per fitting preferably at the downstream end of the fitting with additional brackets at changes of direction or junction points.

Generally The following standards will assist designers select the correct size of pipe system for a particular application: EN 12056: gravity drainage systemsInside buildings. EN 752: drain and sewer systems outside buildings. Installation should be in accordance with the manufacturer’s recommendations but also EN 12056–2, EN 12056–3 and EN 752. Pipe cutting If it is necessary to adapt or shorten pipe lengths then whatever tools are used, the cut must be square, clean and ready chamfered. Suitable cutters and whole cutter sets are available from ACO (see page 51).

Max. distance 3 m

Pipe jointing The assembly of pipe joints is quick and straightforward requiring only a light application of lubricant available from ACO to the chamfered pipe end. Ensure that the mating ends of the pipes and fittings are clean and free from contamination. Push-fit the pipe end into the socket but do not push fully home into the socket recess so as to allow for thermal expansion within the system.

Pipe weights Engineers should be aware of minimum and maximum weights when designing vertical stack and horizontal pipe run systems. Generally, when the pipe is completely full of water, then the vertical deflection of the pipe between brackets should not exceed 1.5 mm. The discretion of the installer should be applied in each instance to ensure that the pipe is adequately supported. As a guide, use the table below for bracket spacing on horizontal pipes. Pipe diameter bracket spacing* Pipe Ø [mm] 50 75 110 125 200

Lenght [m] 2.0 2.3 2.5 3.0 3.0

Table 70 * recommended distances, for installation follow your local standards

Ma x .

distan

ce 2. 2

– 3. 3

m

Horizontal pipe runs Horizontal pipe work should be supported with at least two brackets per 3 meter pipe length. One bracket should be within 300 mm of the pipe joint and the other approximately at the midpoint of the pipe length, but not more than 2 metres from the next bracket. Additional brackets should be used at changes of direction and at junction points immediately downstream of the fitting. Horizontal pipe runs may be installed at a fall of 1 in 50 and feeder connections should be achieved using 45° branches. Where long pipe runs occur i.e. greater than 15 meters, a fixing arm should be attached to the bracket to prevent pendulum movement within the system.

55


Installation guide

Bellow ground installation Back filling Backfilling around the pipe can only start when the position of the pipe has been checked and approved. Compression Care should be taken to avoid distortion of both the pipe run and the pipe itself during backfilling and compaction. Avoid tipping backfill material directly onto the Pipe system. If mechanical compaction is used, the weight and resultant compressive force must be taken into account to avoid distortion. Backfill materials should be compacted to a minimum of 93 %. Filling in the excavation Soil from the excavation can be used for filling, but larger stones and blocks may not be used. Compression of the filling material outside reinforced areas is not necessary if the settling will not cause problems or damage. Local standards It is recommended to install pipes according to local standards like is for example BSEN in UK.

56

Socket clamps Drainage systems for soil, waste water and rainwater in above-ground installations are gravity systems with free draining and should not be overloaded/blocked. The ACO PIPE® socketed systems have push-fit socket joints and consequently they will not be able to resist internal pressure unless precautions are made to ensure that the joints will not slide apart. Appropriate fixing to the building can prevent the joints from sliding apart in most cases, but if it is difficult or impossible to fix the pipes to the building, the socket clamps (Art. No. 419134–7) can prevent the push-fit sockets and spigot ends from sliding apart if the system is overloaded or internal pressure is generated.

Pipe Ø [mm] 50 mm 75 mm 110 mm 160 mm Table 71

Max. pressure [bar] 2.0 2.0 2.0 1.0

The ACO PIPE® socketed joints with the socket clamps can withstand the pressures presented in the Table 71.


ACO PIPE® material information

ACO PIPE® material information Structural penetrations Where it is necessary for pipe work to pass through the walls, structural decking or floors with DPM waterproofing, the ACO Aplex Wall Seal system provides water and gas tight quality sealing for pipe feed-throughs. ACO aplex systems can accommodate any structural thicknesses up to 400 mm and provides the following benefits:

Thermal movement ACO PIPE® stainless steel pipe work systems have a low coefficient of thermal expansion, of approximately 1 in 1000 mm per 60 °C of temperature change. The requirement for thermal tolerance on pipe systems is otherwise confined to hot water conditions. A comparison of approximate thermal movement between different pipe materials in mm per metre with a temperature change of 60 °C is given below.

OO Above and below ground damp and water proof penetration quality. OO Available in all ACO PIPE® stainless steel pipe sizes. OO Accommodate the effects of structural movement upon pipe work. OO Allows up to 8° of pipe deflection through fixed structures.

OO Aluminium alloy  OO Copper  OO Grey cast iron  OO HDPE  OO PVCu  OO Stainless steel 

Refer to the product catalogue Wall seals and roof penetrations for further details.

Coefficients of linear expansion (α) for various materials are as follows:

1.44 mm 0.98 mm 0.75 mm 9.0 mm 3.0 mm 0.99 mm

Pipe weights ACO PIPE® thin-wall stainless steel pipe systems are light in weight and high on performance with clear advantages in ease of handling and savings in labour costs over traditional metal pipe systems. Engineers will need to know weights and loading when designing vertical stack and horizontal pipe run systems. The table below gives weights for all pipe sizes empty and full of water. Pipe diameter [mm]

Pipe weight Empty [kg/m]

Pipe weight full (water) [kg/m]

50 75 110 125 160 200

1.2 1.8 2.7 3.3 5.0 7.5

3.0 6.9 11.9 15.8 24.6 38.0

Table 72 Material

Coeficient of linear expasion [10 -6K-1]

Aluminium Copper Grey cast iron HDPE PVCu Stainless steel

24.0 16.4 12.5 150.0 50.0 16.5

Thermal expansion 160 57

140

Coefficient of linear expansion

120 100 80 60 Aluminium Copper

40

Grey cast iron HDPE

20

PVCu Stainless

0 0

25

50

75

100


ACO PIPE® material information

Sealing materials Seal material information The ACO PIPE® socketed stainless steel pipe systems are fitted with a unique, double lip seal manufactured from either EPDM, NBR or Viton®. The double lip seal arrangement provides added security for the ultimate in long term reliability. EPDM (ethylene propylene diene monomer) Black sealing rubber ring which is suitable for most applications where there are no oil or petrol residues in the waste water. NBR (nitril butan rubber) Black sealing rubber ring is suitable for waste water applications where there are petrol or oil residues. NBR is not resistant to solvents and high temperatures. FPM (fluorelastomer) – Viton® Green sealing rubber ring is suitable for special applications where oil, solvents and strong acids are present in waste water and for applications with higher temperatures. Viton® seal has limited resistance to chemicals like acetone, methyl alcohol. To be sure of suitability for special applications please consult exact seal material features within ACO installation guide.

58

Rubber type Colour Temperature range Resistance Water Chemicals Acids Bases Benzene/Petrol Oils ASTM Oil No. 1 ASTM Oil No. 3 Ozone & weather stresses

EPDM black -50 / +130 / +150 °C

NBR black -30 / +80 / +100 °C

FPM (Viton) green -20 / +200 / +300 °C

excellent

good

good

good good unsatisfied

fair fair excellent

excellent excellent excellent

unsatisfied unsatisfied good

excellent excellent limited

excellent excellent good

* Table 73 Viton® is a registered trademark for fluroelastomer by DuPont Performance Elastomers L.L.C. Please contact ACO in case of any doubts regarding this topic.


Care and maintenance

Care and maintenance Precautions If all the suggestions and actions in the table below have been attempted, stainless steel has the facility to be mechanically cleaned by specialists on site. Please contact ACO Industries for further assistance.

Cleaning methods Stainless steel is easy to clean. Washing with soap or a mild detergent and warm water followed by a clear water rinse is usually quite adequate for many industrial applications. An enhanced aesthetic appearance will be achieved if the cleaned surface is finally wiped dry.

Problem

Cleaning agent

Comment

Routine cleaning, all finishes.

Soap or mild detergent and water (such as washing up liquid).

Sponge, rinse with clean water, wipe dry if necessary.

Fingerprints, all finishes.

Soap or warm water or organic solvent (e.g. acetone, alcohol).

Rinse with clean water, wipe dry if necessary.

Stubborn stains and discolouration.

Mild cleaning solutions (e.g. Jif, Goddard stainless steel care).

Rinse well with clean water and wipe dry.

Oil and grease marks, all finishes.

Organic solvents (e.g. acetone, alcohol, trichlorethylene).

Clean after with soap and water, rinse with clean water and dry.

Rust and other corrosion products.

Oxalic acid. The cleaning solution should be applied with a swab and allowed to stand for 15–20 minutes before being washed away with water. May continue using Jif to give final clean.

Rinse well with clean water (precautions for acid cleaners should be observed).

Scratches on brush (satin) finish.

Household synthetic fibre scouring pads (e.g. Scotch Brite fibre pad). For deeper scratches; apply in direction of polishing. The clean with soap or detergent as per routine cleaning.

Do not use ordinary steel wool (iron particles can become embedded in stainless steel and cause further surface problems).

Table 74

Resistance of materials

4 2 3 4 1 1 2 3

Anilin hydrochloride Barium chloride Barium hydroxide Benzaldehyde Benzene Benzoic acid Borax Boric acid Bromine Bromine chloride acid Bromine hydrogen acid

FPM

4 2 3 3 1 1  4 1  4 4

NBR

1 1  1  2 1  1  1  1  1  2

EPDM

FPM

2 1 3 3 1  1  1  1  1  4 2

Polypropylene

NBR

4 3 4 4 1 1  1  1  1  4 4

PVC

EPDM

4 3 4 2 1 1  1  1  1  4 4

Polyethylene

Polypropylene

1 1  1  1  2 2 2 2 2 2 2

Cast iron

PVC

1 1  1  1  4 4 1  3 1  1  1 

AISI 304 Stainless

Polyethylene

1 1  1  1  4 1  1  2 1  1  1 

1 = Very good service to operating limit of material 2 = Moderate service 3 = Limited or variable service 4 = Unsatisfactory

AISI 316 L Stainless

Cast iron

Acetone Acetic acid (diluted) 30% Acetic acid 100% Acetic acid anhydride Aluminium chloride Aluminium sulfate Ammonium carbonate Ammonium chloride Ammonium hydroxide Amyl chloride Anilin

AISI 304 Stainless

1 = Very good service to operating limit of material 2 = Moderate service 3 = Limited or variable service 4 = Unsatisfactory

AISI 316 L Stainless

59

4 2 1 1  1  1  1  1  4 4 4

4 2 1 1  1  1  1  1  4 4 4

2 2 2 2 1 2 2 2 4 4 4

2 1 1  4 4 1  1  1  4 1  1 

4 1 1  4 4 1  1  1  4 4 1 

4 1 1  3 4 2 1  1  4 3 3

2 1 1  1  4 1  1  1  1 

2 1 1  4 4 2 1  2 4

2 1 1 4 1 1 1 1 1 1 1


1 4 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 3 4 1 1 2 1 1 1 3 1 2 1 1 1 1 1 1 1 1 -

Potassium carbonate Potassium chlorate Potassium cyanide Potassium hydroxide Potassium nitrate Potassium permanganate Potassium sulfate Potassium sulfide Potassiumchloride Prophylene dichloride Sal ammoniac Silver nitrate Soda (ash) Sodium acetate Sodium bicarbonate Sodium bisulfate Sodium bisulfite Sodium bromide Sodium chlorate Sodium chloride Sodium cyanide Sodium fluoride Sodium hydroxide Sodium hypoklorite Sodium nitrate Sodium sulfate Sodium sulfide Sodium sulfite Stannicous chloride Sulfur Sulfur chloride Sulfur dioxide Sulfuric acid Sulfurous acid Tionyl chloride Toluene (toluol) Trichloroethylene Turpentine Xylene (xylol) Zinc sulfate

FPM

1 1  1  1  3 3 4 4 4 1  1  1  2 4 2 2 4 2 4 4 2 1  1  1  1  4 4 4 1  1  4 2 4 2 -

NBR

4 2 4 1 1  1  4 2 4 4 4 1  1  1  4 2 1  1  2 2 1  3 1  1  1  1  1  3 4 4 1  1  3 1  2 2 2 -

EPDM

FPM

4 4 4 1 1  1  1  2 4 4 4 4 4 4 4 4 4 2 2 2 4 4 2 4 3 2 2 4 1  1  3 3 1  1  1  1  2 4 4 3 1  1  4 3 3 2 4 1

Polypropylene

NBR

4 4 4 4 1 1  1  3 4 4 4 1  1  4 4 4 4 1  1  1  4 4 1  2 3 1  4 4 1  1  4 4 1  1  1  1  1  4 4 1  1  1  4 1  4 1  4 1 

PVC

EPDM

4 4 4 4 1 1  1  1  4 4 4 3 3 4 4 4 4 1  1  1  4 4 4 4 2 1  3 4 1  1  3 4 1 1  1  1  1  4 4 4 1  1  4 1  1  1  3 1 

Polyethylene

Polypropylene

2 1 2 1  4 2 3 2 1  1  2 2 2 2 2 2 1  2 1  1  1  1  1  4 4 1  1  2 1  4 2 4 2 2 1  1  1  1  1  2 2 2 1  2 1  2 2 2

Cast iron

PVC

1 1  1  1  1  2 1  3 1  1  4 4 4 1  1  2 3 2 1  1  1  1  1  1  4 1  1  1  1  4 1  4 1  2 1  1  1  1  2 1  2 1  3 3 4 1  1  1 

AISI 304 Stainless

Polyethylene

1 1  1  1  1  2 1  2 1  1  4 4 4 1  1  2 2 2 1  1  1  1  1  1  4 1  1  1  1  4 1  4 1  2 1  1  1  1  2 1  2 1  3 3 4 1  1  1 

1 = Very good service to operating limit of material 2 = Moderate service 3 = Limited or variable service 4 = Unsatisfactory

AISI 316 L Stainless

Cast iron

60

Bromoethylene Butanol Butyl acetat Butyric acid Calcium bisulfate el sulfite Calcium chloride Calcium hydroxide Calcium hypoklorite Carbon disulfide Carbon tetrachloride Chloracetic acid (mono) Chloride Chloril acid Chlorine (dry) Chlorobenzene Chloroform Chlorosulfonic acid Copper chloride Copper nitrate Copper sulfate Ether Ethyl chloride Fatty acid Flouiner (dry) Flourine hydrogen acid Formaldehyde Formic acid Furfural Gallic acid Hydrochloric acid Hydrogen peroxide Iodine (wet) Lead acetate Magnesium chloride Magnesium sulfate Mercury Methanol Methyl chloride Methylene chloride Natphalene Nickel chloride Nickel sulfate Nitric acid Oxalic acid Perchloric acid Phorsphor acid Picric acid Potassium bromide

AISI 304 Stainless

1 = Very good service to operating limit of material 2 = Moderate service 3 = Limited or variable service 4 = Unsatisfactory

AISI 316 L Stainless

Care and maintenance

1 1  1  1  1  1  1  1  2 1  2 1  1  1  1  1  1  2 1  4 1  1  1  4 1  1  1  1  2 1  1  1  4 1  1  1  1  1  1  1 

1 1  1  1  1  1  1  1  2 1  3 1  1  1  1  3 1  2 1  4 1  1  1  4 1  1  1  1  3 1  1  2 4 3 1  1  1  1  1  1 

2 2 2 4 1 2 1  1  1  1  2 1  2 2 1  1  4 2 1  2 1  4 4 2 1  1  2 4 2 1  4 4 1  4 2 1  1  2 2 1 

1 1  1  1  1  2 1  1  1  4 1  1  1  1  1  1  1  1  1  3 1  1  1  3 1  1  1  1  1  3 4 3 4 1  4 4 4 4 4 1 

1 1  1  1  1  2 1  1  1  4 1  1  1  1  1  1  1  1  3 1  1  1  1  1  1  1  1  1  1  1  4 4 4 1  4 4 4 4 4 1 

1 1  1  1  1  3 1  1  1  4 1  1  1  1  1  1  1  1  1  4 1  1  1  2 1  1  1  1  1  2 4 3 3 2 3 4 4 4 4 1 

1 1  1  1  1  1  1  1  1  1  1  1  2 1  1  2 1  4 1  2 2 4 4 4 4 -

1 2 1  1  1  1  2 2 1  1  1  2 2 2 1  1  4 3 4 4 2 4 3 1  -

1 2 1 1 1 1 4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 -

Table 75 Note: Concentration levels and length of exposure have a direct influence on the resistance of stainless steel to certain chemicals. Each application should therefore be carefully reviewed to determine the suitability of stainless steel. Assumptions: Data represented is to be used as a guide only, for detailed information please contact ourtechnical department.


References

Main references

Danone dairy, Benesov, Czech Republic Waste water from production   Downtime reduction from 3–4 weeks to 3–4 days

Bodegas Domino de Cair winery, Spain Waste water from production

Lion Nathan brewery, Australia Waste water from production    Complex solution, service

Aceites Marinos fish oil factory, Spain Waste water from production    Resistance

La Zaragozana brewery, Spain Waste water from production    Short installation time

Svendborgsund Bridge drainage, Denmark  omplete solution including special C customized gullies

61

Bayer Schering pharmaceutical, Findland  aste water from laboratory W    Easy to install, heat- and chemical resistance

HK Ruokatalo meat production, Finland  aste water from production W    Resistance, easy to install

Valio Herajoki dairy, Finland Waste water from production    Quick install, material resistance


ACO PIPE速

62


ACO PIPE速

63


www.aco.com The ACO Group – a strong family you can build on. All reasonable care has been taken in compiling the information in this document. All recommendations and suggestions on the use of ACO products are made without guarantee since the conditions of use are beyond the control of the Company. It is the customer’s responsibility to ensure that each product is fit for its intended purpose and that the actual conditions of use are suitable. This brochure and any advice is provided free of charge and accordingly on terms that no liability (including liability for negligence) will attach the Company or its servants or agents arising out of or in connection with or in relation to this brochure or any such advice. Any goods supplied by the Company will be supplied solely upon its standard conditions of sale, copies of which are available on request. The Company’s policy of continuous product development and improvement renders specifications liable to modification. information provided in this brochure is therefore subject to change without prior notification.

64244/ACO PIPE®/En/09/11/M7 Subject to technical changes without notice

ACO Industries k.s., Havlíčkova 260 582 22 Přibyslav Czech Republic

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