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Production Finishing Technologies - 2010 Product Catalog

Page 1

Solutions since 1929

FINISHING LINES FOR WOOD, PLASTIC, GLASS AND METAL SANDING

SPRAYING

COATING

PRINTING

CURING


TABLE OF CONTENTS PRODUCTION SYSTEMS, INC. BARBERÁN S.A. Capabilities Sanding - Brush Sanders Top Sanding Perfection BBDD Excel 2B Excel 4B Perfection DD Perfection 4DB Infinity 2 Victory Linear Sander Vertical sanding perfection vertical vs dd Bottom Sanding Perfection U2B Perfection UBBDD Sanding - BELT Sanders by Viet Italia S219 S1 S2 S3 S3 BOTTOM S3 NEXT S4 SPINBRUSH Control Panels ROTARY SPRAY ROTARY B4 & B8 STAIN WIPING IBX ROLL COATING LP, LPD BRB ROLL COATER BRB-2 TWO HEAD ROLL COATER BRF REVERSE ROLL COATER MER FILLER APPLICATION MACHINE MER-P HEAVY DUTY FILLER APPLICATION MACHINE BRN-P HEAVY DUTY ROLL COATER CURTAIN COATERS BL BLD

2

PRODUCTION SYSTEMS, INC.

BARBERÁN, S.A.

4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28 30 36 36 37 38 40 42 44 45 46 47 48 50 51


PRODUCTION SYSTEMS, INC. BARBERÁN, S.A.

TABLE OF CONTENTS, continued DRYING TUNNELS PRE –HEATING UNITS IRK IR IRC VERTICAL DRYING SYSTEMS SV TC MMC TSP JETTED HOT AIR DRYING TUNNEL TEV LOW VELOCITY LAMINAR FLOW FLASH OFF TUNNEL TSL MEDIUM VELOCITY LAMINAR AIR FLOW FLASH OFF TUNNEL TST JETTED HOT AIR DRYING OVEN ECOVAP OPTIOVEN© UV CURING TL HOK-E HOK-EF HOK HOK-X HOT COATING MEN-H BCH TCH PRINTING BIJ PM PM-R PML PML-R

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

52 53 53 53 53 53 53 53 53 54 55 55 56 57 58 60 60 61 61 62 63 64 64 65 65 66 68 70 70 71 71

MACHINERY FOR FINISHING SYSTEMS

3


PRODUCTION SYSTEMS, INC. Production Systems, Inc. emerged in 1973 as a sister company to Air Power, Inc., a finishing technology distributor founded in 1967 by Mr. William A. Ball. Production Systems provides innovative custom finishing solutions for wood, plastic, and metal products. Located in High Point North Carolina, we are in the second generation of family ownership and management. As a leading designer, manufacturer, and installer of complete finishing systems, Production Systems has become a trusted leader offering innovative solutions, exceptional service and technical knowledge. We supply the following types of finishing equipment: • Conveyors (in - floor, overhead, chain on edge, spindle, & flatline) • Spray booths (to custom specifications) • Ovens (gas, steam, catalytic & infrared) • Air replacement systems (air make-up) • Pump rooms, paint kitchens, and circulating systems • Robots, reciprocators and gun movers • Electrostatic coating systems • Bulk storage tanks and paint agitators • In-house UL 508A control panel fabrication & custom integrated controls Our coatings application lab located in High Point is designed to conduct various forms of testing and research. Whether your company wants to validate the performance of a specific piece of coating equipment, or simply needs outside confirmation of a proof-ofconcept test, the lab can help. We have a wide range of coating equipment that can be used to assist with specific product selection or complete project solutions. The combinations of service available from Production Systems ensure our clients the full benefit of our experience and reliability without the need for multiple finishing solution providers.

4

PRODUCTION SYSTEMS, INC.

BARBERÁN, S.A.


BARBERÁN S.A.

PRODUCTION SYSTEMS, INC. BARBERÁN, S.A.

Barberán, S.A. is an established well known Spanish company that manufactures an extensive line of machinery, mainly dedicated to the wood products industry. We export our machines to five continents, striving to ensure excellent service to our customers around the globe. Founded by Mr. Juan Barberán Borraz in 1929 as a small metal workshop in Castelldefels (Barcelona), we remain a family owned business. The close relationship with more than 200 craftsmen at three manufacturing and distribution facilities helps each associate to share a common goal. Our quality processes were certified in 1995 through AENOR (Spanish Association for Normalization and Certification) and IQNet (International Certification Network), today’s European standards ISO9001: 2000. This guarantees better reliability and performance in our fabrication, distribution and service departments. Our spray lab in Castelldefels is capable of running any production demonstration. In addition, Production Systems, our USA partner in High Point, has the capability to perform many spray and roll coat tests for most production needs. Barberán’s continuous technology improvement provides a constant flow of innovative machinery designs. We strive to help our customers respond to new trends with “world class” manufacturing facilities and product quality.

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

5


CAPABILITIES From concept to reality, Production systems, Inc. engineering department can create solutions to fit your fluid & material handling needs. • • • • • • • •

Chain-on-end Flat line In-floor Inverted track On-floor Overhead Color change systems Fluid pumping & distribution systems

Overhead enclosed track conveyor system.

UL508A control panel with touch screen PLC.

Robotic spraying and dispensing.

Manual sanding booth with nonmarring backer conveyor.

6

PRODUCTION SYSTEMS, INC.

BARBERÁN, S.A.


PRODUCTION SYSTEMS, INC. BARBERĂ N, S.A.

color change System

direct fired gas, infrared and UV ovens.

Backer conveyor to facilitate stain wiping. Bulk storage, stain mix, and pump room with material delivery lines.

Hang line

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

Spray booths, fluid delivery and manual application equipment.

MACHINERY FOR FINISHING SYSTEMS

7


Machine Highlights • • • •

PLC touch screen controls with memory to store up to 25 preset "programs". Electronic belt speed control and vacuum hold down belt. Independent speed control of drums and discs rotation speeds. Independent height adjustments of drums, discs, hold down rollers, and panel cleaning station. • Easy change abrasive system. • Integrated panel cleaning station.

8

PRODUCTION SYSTEMS, INC.

BARBERÁN, S.A.


PRODUCTION SYSTEMS, INC.

SANDING - Brush Sanders

BARBERĂ N, S.A.

TOP SANDING Perfection BBDD The Perfection BBDD is the "perfect" brush sander for raised panel doors, face frames, drawer fronts, sheet goods, and much more. It has an effective sanding width of 39" or 53". It features the patented combination of top sanding drums and oscillating, spinning sanding discs. This combination can handle both whitewood and sealer sanding. The end user can dramatically increase production and decrease labor with just one brush sander. The work pieces first pass under two large counter rotating spiral drums and then under eleven rotating discs. The sanding discs are mounted on a disc station that oscillates right to left at an adjustable rate. The drums sand with the grain. The rotating discs basically sand across the grain and are able to get deep into the profiles of raised panel doors. Every point of the work piece is sanded from all angles and directions. As a result, the work piece is sanded uniformly across its entire surface. This combination of oscillating discs and drums will give you a perfect edge-break for whitewood sanding and allows for effective sealer sanding with no burn through.

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

9


SANDING - Brush Sanders TOP SANDING Excel 2B The Excel 2B top brush sander is designed to denib or lightly sand sheet stock, flooring, flush doors, and flat work pieces. It has an effective sanding width of 39" or 53".

Machine Highlights • • • • • •

10

PLC touch screen controls with memory to store up to 25 preset "programs". Electronic belt speed control and vacuum hold down belt. Independent speed control of drums rotation speeds. Independent height adjustments of drums. Easy change abrasive system. Integrated panel cleaning station.

PRODUCTION SYSTEMS, INC.

BARBERÁN, S.A.


PRODUCTION SYSTEMS, INC. BARBERÁN, S.A.

Excel 4B The Excel 4B (4) - top brush sander is engineered to denib or lightly sand sheet stock, flooring, flush doors, and flat work pieces. It has an effective sanding witdth of 39" or 53". With its four sanding drums it has a faster feed rate or can sand more aggressively when compared to the Excel 2B model.

Machine Highlights • • • • • •

Toll Free: 866-209-1241

PLC touch screen controls with memory to store up to 25 preset "programs". Electronic belt speed control and vacuum hold down belt. Independent speed control of drums rotation speeds. Independent height adjustments of drums. Easy change abrasive system. Optional panel cleaning station.

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

11


SANDING - Brush Sanders TOP SANDING Perfection DD The Perfection DD is designed for raised panel doors, face frames, drawer fronts, sheet goods, and much more. It has an effective sanding width of 39" or 53". It is equipped with 11 oscillating, spinning sanding discs and an optional integrated panel cleaning station. It can operate as a stand alone machine or can be integrated with another sander to improve the sanding process.

Machine Highlights • • • • • •

12

PLC touch screen controls with memory to store up to 25 preset "programs". Electronic belt speed control and vacuum hold down belt. Independent speed control of drums rotation speeds. Independent height adjustments of drums. Easy change abrasive system. Optional panel cleaning station.

PRODUCTION SYSTEMS, INC.

BARBERÁN, S.A.


PRODUCTION SYSTEMS, INC. BARBERÁN, S.A.

Perfection 4DB The Perfection 4DB is designed for raised panel doors, face frames, drawer fronts, sheet goods, and much more. It has an effective sanding width of 39" or 53". It is equipped with two stations of 11 oscillating, spinning sanding discs followed by one drum sander and an integrated panel cleaning station. If you have a wide belt sander that can sand the styles and rails adequately, the 4DB can be integrated with it to become a complete sanding system for recessed doors and improve the entire sandng process.

Machine Highlights • • • • • •

PLC touch screen controls with memory to store up to 25 preset "programs". Electronic belt speed control and vacuum hold down belt. Independent speed control of drums and discs rotation speeds. Independent height adjustments of drums, discs, hold down rollers, and panel cleaning station. Easy change abrasive system. Integrated panel cleaning station.

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

13


SANDING - Brush Sanders TOP SANDING Infinity 2 The Infinity 2 is engineered to sand sheet goods, flush doos, flooring, and much more. It has an effective sanding width of 23", 39",or 53" and is equipped with two sanding drums. Brush height, conveyor speed, and brush rotation speed is adjusted manually.

Machine Highlights • Manual speed control of drum rotation and conveyor. • Manual height adjustments of drums and hold down rollers. • Easy change abrasive system.

14

PRODUCTION SYSTEMS, INC.

BARBERÁN, S.A.


PRODUCTION SYSTEMS, INC. BARBERÁN, S.A.

Victory Linear Sander 2T-1R-1L The Victory linear sander was conceived to efficiently sand linear stock and moldings. The standard configuration is 2-Top Heads / 1-Right Head / 1-Left Head. It can also be outfitted with bottom sanding heads for 360° sanding. Higher feed through speeds can be achieved by adding more sanding heads to the top, bottom or sides. Brush pitch, brush pressure, brush rotation, and rotation speed is adjusted manually.

Machine Highlights • Manual speed control of drum rotation and conveyor. • Manual adjustment of brush pitch and brush pressure. • Easy change abrasive system.

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

15


SANDING - Brush Sanders VERTICAL SANDING Perfection Vertical VS DD The Vertical Perfection DD is designed to sand parts that are hung on an overhead conveyor system.* It will sand raised panel doors, face frames, drawer fronts, sheet goods, and much more. It has an effective sanding height of 39", 53" or 78". It is equipped with a vacuum hold backer belt and has 9, 11 or 17 oscillating, spinning sanding discs corresponding to the vertical sanding width. It has an optional integrated panel cleaning station. It can operate as a stand alone machine or can be integrated into an overhead conveyor system.

Machine Highlights • • • • • •

PLC touch screen controls with memory to store up to 25 preset "programs". Electronic belt speed control and vacuum hold down belt. Independent speed control of discs rotation speeds. Independent height adjustments of discs. Easy change abrasive system. Optional panel cleaning station. * May require special heavy duty hanger brackets.

16

PRODUCTION SYSTEMS, INC.

BARBERÁN, S.A.


PRODUCTION SYSTEMS, INC. BARBERÁN, S.A.

BOTTOM SANDING Perfection U2B The Perfection U2B bottom brush sander is designed to denib or lightly sand the bottom side of sheet stock, flooring, flush doors, and flat work pieces. It has en effective sanding width of 39" or 53". It can be used as a stand alone machine or can be integrated with a top sander to be able to sand the top and bottom in one pass.

Machine Highlights • • • • •

Toll Free: 866-209-1241

PLC touch screen controls with memory to store up to 25 preset "programs". Electronic belt speed control. Independent speed control of drums rotation speeds. Independent height adjustments of drums. Easy change abrasive system.

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

17


SANDING - Brush Sanders BOTTOM SANDING Perfection UBBDD The Perfection UBBDD is the "perfect" brush sander to sand the bottom side of raised panel doors, face frames, drawer fronts, sheet goods, and much more. It has an effective sanding width of 39" or 53". It features the patented combination of bottom sanding drums and oscillating, spinning sanding discs. This combination can handle both whitewood and sealer sanding. The end user can dramatically increase production and decrease labor with just one brush sander. This combination of oscillating discs and drums will give you a perfect edge-break for whitewood sanding and allows for effective sealer sanding with no burn through. It can be used as a stand alone machine or can be integrated with a top sander to be able to sand the top and bottom in one pass.

Machine Highlights • • • • • •

18

PLC touch screen controls with memory to store up to 25 preset "programs". Electronic belt speed control and vacuum hold down belt. Independent speed control of drums and discs rotation speeds. Independent height adjustments of drums, discs, hold down rollers, and panel cleaning station. Easy change abrasive system. Integrated panel cleaning station.

PRODUCTION SYSTEMS, INC.

BARBERÁN, S.A.


PRODUCTION SYSTEMS, INC. BARBERÁN, S.A.

Belt Sanders by Viet Italia Viet was founded in 1953 by Ettore Vichi and is now in its third generation of family management. Viet has been the world leader in sanding technology since 1970. It was the first company to develop the “drum” sanding technology. Viet offers a full range of machinery. The machinery line starts with the introductory S219 38” wide machine and evolves to the S4 53” and the S3 Next 63” wide machines. Each sanding machine frame style is fully customizable with different sanding head modules and accessories. The touch pad control panel allows easy operation the sanding process. The touch screen control offers fully automatic control for height adjustment and the operational parameters of each sanding, brushing, or panel cleaning module. Each model comes equipped with hold down rollers and an optional vacuum conveyor bed.

Controls Offered: • SCS touch pad for complete machine management • IPS Compact 8.5” touch screen for automatic machine management up to 4 modules • IPC 15” touch screen for automatic machine management with interactive icons

Sanding Modules Available: • • • • • • • •

Drum sanding for leveling and calibrating the surface Segmented pad platen for fine sanding Segmented pad with chevron belt for finish sanding Compact cross belt for polish sanding Cross belt for fine polish sanding Spiral brush sanding drum for denibbing Spin brushes for denibbing and brush sanding Scotch Brite head for fine sanding, denibbing, and polishing

Accessories: • • • •

Panel cleaning brush Linear blower panel cleaner Rotating blower panel cleaner Anti Static blower bar

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

19


SANDING - Belt Sanders by Viet Italia Working width Sanding belt dimensions Infeed speed Infeed motor Working table height Working height Belt motor

Economy Entry Level Machine

20

PRODUCTION SYSTEMS, INC.

BARBERĂ N, S.A.

38" 75" x 40" 14.7 - 29.5 f/min. 0.5/0.9 HP (0.35/0.65KW) TF H29.13" - 35.43" 0.11" - 6.29" 15 HP (11 KW) - 25 HP (18.5 KW)


PRODUCTION SYSTEMS, INC. BARBERĂ N, S.A.

Working width 43" 53" Sanding belt dimensions 86.6" x 44.5" 86.6" x 54.3" 103" x 44.5" 103" x 44.5" Infeed speed 9.8 - 52.5 f/min. Infeed motor 2 HP (1.5 KW) - 3 HP (2.2 KW) Working table height TM H29.13" / TF H29.13" - 35.43" Working height 0.11" - 6.29" Belt motor 15 HP (11 KW) - 25 HP (18.5 KW) Panel cleaning brush

Drum

Rotating blower

Pad

Linear blower

Kombi KRT

Anti static bar

Kombi KRR Vacuum table

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

21


SANDING - Belt Sanders by Viet Italia Working width 43" 53" Sanding belt dimensions 86.6" x 44.5" 86.6" x 54.3" 103" x 44.5" 103" x 44.5" Infeed speed 9.8 - 52.5 f/min. Infeed motor 2 HP (1.5 KW) - 3 HP (2.2 KW) Working table height TM H29.13" - 35.43" Working height 0.11" - 6.29" Belt motor 15 HP (11 KW) - 25 HP (18.5 KW)

22

Panel cleaning brush

Anti static bar

Kombi KRT

Rotating blower

Drum

Compact cross belt

Linear blower

Pad

Vacuum table

PRODUCTION SYSTEMS, INC.

BARBERĂ N, S.A.


PRODUCTION SYSTEMS, INC. BARBERĂ N, S.A.

Working width 43" 53" Sanding belt dimensions 103" x 44.5" 103" x 44.5" Infeed speed 9.8 - 52.5 f/min. Infeed motor 3 HP (2.2 KW) - 4 HP (3 KW) Working table height TM 29.13" - 35.43" Working height TM 0.11" - 7.87" / TF 0.11" - 6.29" Belt motor 15 HP (11 KW) - 50 HP (40 KW) Panel cleaning brush

Drum

HPG Brush Sander

Rotating blower

Pad

Compact cross belt

Linear blower

Kombi KRT

Cross belt

Anti static bar

Spin brush

Vacuum table

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

23


SANDING - Belt Sanders by Viet Italia Working width 43" 53" Sanding belt dimensions 103" x 44.5" 103" x 44.5" Infeed speed 9.8 - 65.6 f/min. Infeed motor 4 HP (3 KW) - 15 HP (11 KW) Working table height TM H29.13" Working height 0.11" - 7.87" Belt motor 15 HP (11 KW) - 50 HP (40 KW)

Panel cleaning brush Drum Pad Unit HPG

24

PRODUCTION SYSTEMS, INC.

BARBERĂ N, S.A.


PRODUCTION SYSTEMS, INC. BARBERĂ N, S.A.

Working width 53" 63" Sanding belt dimensions 103" x 44.5" 103" x 44.5" Infeed speed 9.8 - 52.5 f/min. Infeed motor 4 HP (3 KW) - 15 HP (11 KW) Working table height TM H29.13" Working height 0.11" - 7.87" Belt motor 15 HP (11 KW) - 50 HP (40 KW) Panel cleaning bruch

Drum

HPG Brush Sander

Rotating blower

Pad

Compact cross belt

Linear blower

Superfinitore

Cross belt

Anti static bar

Spin brush

Vacuum table

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

25


SANDING - Belt Sanders by Viet Italia Working width Sanding belt dimensions Infeed speed Infeed motor Working table height Working height Belt motor

26

53" 128" x 54" 9.8 - 65.6 f/min. 4 HP (3 KW) - 15 HP (11 KW) TM H29.13" 0.11" - 7.87" 15 HP (11 KW) - 50 HP (40 KW)

Panel cleaning brush

Drum

HPG Brush Sander

Rotating blower

Pad

Compact cross belt

Linear blower

Superfinitore

Cross belt

Anti static bar

Spin brush

Vacuum table

PRODUCTION SYSTEMS, INC.

BARBERĂ N, S.A.


PRODUCTION SYSTEMS, INC. BARBERĂ N, S.A.

Working width 53" 63" Number of spin brushes 11 13 Infeed speed 13 - 62.3 f/min. Infeed motor 3 HP (2.2 KW) Working table height TM H29.13" Working height 0.11" - 6.29" Belt motor 5.5 HP (4 KW)

control panels

SCS The SCS push button control panel allows the complete management of the machine including the additional accessories. The SCS push button system is the ideal solution for easy machine operation even if equipped with an electronic pad.

Toll Free: 866-209-1241

IPC Compact 8.5" The COMPACT touch screen control panel allows for the complete management of the machine including additional accessories. It can operate up to four modules. The interactive graphics allow for simple usage and can handle almost all of the machine's modular configurations.

Internet: www.productionsystems-usa.com

IPC Control 15" The IPC 15" touch screen offers maximum machine operation. The system can control all HW and SW functions of the machine through interactive icons on the screen. It assures fast regulation of the machine paramters and easy operator interface.

MACHINERY FOR FINISHING SYSTEMS

27


ROTARY SPRAY

28

PRODUCTION SYSTEMS, INC.

BARBERÁN, S.A.

Rotary Spray Machines B4 (4) Arm Model - max speed 20 ft./min. B8 (8) Arm Model - max speed 60 ft./min.


PRODUCTION SYSTEMS, INC. BARBERÁN, S.A.

ROTARY SPRAY TEChNOLOgY AT ITS BEST patented push-pull Spray gun System Upgrade at any time. rotary spray system with automatic gun tracking. Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

29


roTary B4 & B8 Stand alone machines to complete finishing System Solutions rotary automatic Spray machine

automatic product change Systems available.

30

PRODUCTION SYSTEMS, INC.

BARBERĂ N, S.A.


PRODUCTION SYSTEMS, INC. BARBERÁN, S.A.

B4

50”

80”

The introductory model, B4, is equipped with four arms, two fluid circuits, four guns per circuit. Maximum production speed is 20 ft./min.

45º

Automatic spray gun tracking along with spray tip distance to the part is our key to success. These two factors along with narrower fan patterns account for reduced overspray in the spray cabin. You get more coating on the part and less on the belt or in the air. You will get a high quality uniform finish and better edge coverage. Delivers the best actual application efficiency (up to 27% better) when compared to reciprocating machines.

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

B8

The B4 spray machine can be retrofit at any time into a B8 unit. Advantages of the B8 are: • Higher production speeds up to 60 ft./min. • Improved spray stain appearance. • Up to four independent fluid circuits without additional equipment.

After the part detector "reads" the size, shape, and its position on the conveyor belt the real time, multifunction PLC control system automatically monitors belt speed and carousel rotation speed. The PLC will then fire the spray guns when they are only over a part.

Z

X X

Y

X

X

Z

Y

Z Y Y Z

MACHINERY FOR FINISHING SYSTEMS

31


roTary B4 & B8 VerTical air floW parT cardBoard filTer cleaned air 95%

TrUe doWndrafT Spray caBin The segmented conveyor allows for the most efficient airflow through the machine. exhausted air volume is only 5,000 cfm. Up to 95% of the solid particulate matter is efficiently captured in the accordion filter media. an optional water wash filtration system can improve the final air filtration to up to 99%.

STainleSS STeel SegmenTed conVeyor BelT The conveyor is comprised of nine stainless steel bands with a width of 63". The segmented design assures the most efficient airflow through the spray cabin. The conveyor is easy to clean and maintain. it is impervious to all coatings. The stainless steel bands will outlast conventional wide belts.

THe conVeyor

parT deTecTion Working with the real time multifunction plc, the 189 "send/receive" cells on the part detection device reads the size, shape and the part's position on the conveyor belt. The plc then fires the spray guns only when they are over the parts. The overspray pattern is adjustable. coating savings is realized when the overspray pattern is set to minimum.

32

PRODUCTION SYSTEMS, INC.

BARBERĂ N, S.A.


PRODUCTION SYSTEMS, INC. BARBERĂ N, S.A.

THe caroUSel. The secret to our success! The rotation speed of the rotary carousel is virtually limitless. This allows for the fastest possible production speeds (up to 60 ft./min.) without sacrificing quality. The automatic spray gun positioning system maintains a spray gun fan pattern overlap that optimizes color consistency. This ensures perfect uniform streak-free coverage along with the best edge coverage. The life of the fluid distributor has been increased due to our improved design and its vibration free movement. exHaUST air cleaning as a condition of the efficient air flow through the spray cabin, the exhaust only consumes 5,000 cfm of air. more filtration area allows for less changeover and lower maintenance costs.

coaTing recoVery SySTem The simple and low maintenance mechanism recovers what little coating overspray is deposited onto the conveyor bands. it pulls out for easy maintenance. reusing the recovered coating can reduce your operating costs.

conVeyor cleaning SySTem equipped with a solvent circulating pump, simple scouring pads and squeegees, the conveyor bands are effectively cleaned on every revolution. The assembly pulls out for easy maintenance.

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

33


36”

86”

118”

21”

ROTARY B4 & B8

31”

125”

31”

188”

94”

10”

51”

86”

138”

42”

22”x 17”

Why our ROTARY spray machine is superior to all other spray systems: • • • • • •

The spray gun tips are closer to the parts being sprayed. Narrowest spray pattern overlap (below 2"). Most uniform coating application and best edge coverage. No streaking even with dark colored spray stains. Less overspray = lower maintenance costs. Best actual application efficiency (up to 27%) -- better than reciprocating machines. • Easier to maintain.

34

PRODUCTION SYSTEMS, INC.

BARBERÁN, S.A.


PRODUCTION SYSTEMS, INC. BARBERÁN, S.A.

New Generation Rotary Edge Spraying PUSH-PULL® system Patent no. P-200700800

Top view of an edge spraying process +

+

Infeed spraying zone

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

Outfeed spraying zone

MACHINERY FOR FINISHING SYSTEMS

35


STain Wiping iBx Stain Wiping Brush automatic stain wiping brushes are designed to wipe spray stain into the grain of flat parts as well as raised panels and face frames. it is available in 1, 2, and 3 brush configurations. The brushes can be angled in order to wipe edges and down into recessed areas. The brushes are mounted on quick change frames that can be replaced within minutes. The non-slip or optional vacuum belt conveyor is equipped with a variable speed gear motor.

IBX-1

BRB-T

+ IBX-2 BRB-TC

IBX-3

36

PRODUCTION SYSTEMS, INC.

BARBERĂ N, S.A.


ROLL COATING

PRODUCTION SYSTEMS, INC. BARBERĂ N, S.A.

All of our roll coating machines come equipped with our exclusive four post support system. This allows for stable support of the coating heads, more consistent coating thickness across the panel, and longer machine life.

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

37


lp, lpd Self SUpporTing panel cleaning macHine This machine is designed to brush clean flat panels prior to coating. it can be equipped with top and bottom brushes. each brush is equipped with an exhaust hood to effectively remove dust. This machine also includes a roller conveyor.

51” - 55”

34” - 35”

C

lp

26”

38

PRODUCTION SYSTEMS, INC.

BARBERÁN, S.A.

E

ØG D

A max

B


68 76 92

BRF-1800 BRF-P-2000 BRF-P-2400

Mod.

Ain max 600 800 1100 1400 1600

MER-B MER-N

Mod.

21 29 40 52 60

Bmin 300

Ain max Bmin

BRN-P-2000 BRN-P-2400 MER-P-1400 MER-P-1600 MER-P-1800 MER-P-2000 MER-P-2400

76 92 52 60 68 76 92

Mod.

Ain max

LP-600 LP-800 LP-1100 LP-1400 LP-1600 LP-1800 LP-2000 LP-2200 LP-P-2400 LP-P-2600 LPD-600 LPD-800 LPD-1100 LPD-1400 LPD-1600 LPD-1800 LPD-2000 LPD-2200 LPD-P-2400 LPD-P-2600

23 30 42 54 62 70 78 86 93 101 23 30 42 54 62 70 78 86 93 101

Bmin

300

C in

300

0.1-4

600

0.2-3

300

0.2-3

600

0.2-3

C in 0.1-4

C in

0.1-4

68 76 92

135 152 168

D in

E in

21 29 40 52 60

88 96 107 120 127

D in

Ø

76 92 52 60 68 76 92

12

Ø

F

10

SH

10

2400 2550 2700

PRODUCTION SYSTEMS, INC.

F

SH ØG V 40

7

4

ft/min

kW bar

ØH ØI

APROX

2,5

1720 1810 1950 2100 2250

16-98 9.5 2x6

ØG V ft/min ØH

kW

bar

APROX

3,1 12

40

10

16-98

12

2,5

6

3,5

D in

E in

24 31 43 55 63 71 79 87 95 102 24 31 43 55 63 71 79 87 95 102

45 52 64 76 84 92 100 108 115 123 45 52 64 76 84 92 100 108 115 123

F in

øG

Exhaustion ft 3/h

71

4X6

227000

98

4X8

353000

71

6x6

339000

98

6x8

594000

V ft/min

kW

APROX

6

Kg

APROX

2960 3420 2280 2320 2360 4890 5000

bar

1,5

16-98

7

2,6

3,4 7,7

BARBERÁN, S.A. Kg

APROX

6

Kg

APROX

300 350 450 650 750 850 950 1050 1150 1250 500 620 740 980 1100 1220 1420 1620 1820 2100

48”

34” - 35”

C

lpd

C

Toll Free: 866-209-1241

E

ØG D

A max

B

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

39


BrB roll coater This machine is engineered to apply a variety of coatings such as stain, sealer, and topcoat. it is equipped with an application roller and chrome covered dosing roller. The dosing roller can reverse its rotational direction to allow for higher coating gram weights to be applied. The conveyor belt is composed of anti-static solvent resistant material. it is equipped with a variable speed drive and a self-centering device. roller conveyor is also available.

C

A max

g

D

BRB

BRB

F

BRB-RR 34”- 35”

BRB-T

27”

69”

C

BRN

B

D E

A max

BRN-RR

35”

Mod.

A

BRB-600 BRB-800 BRB-1100 BRB-1400 BRB-1600 BRB-1800 BRB-P-2000 BRB-P-2400

40

in max

21 29 40 52 60 68 76 92

Bmin

300 0.08-4

Mod. Ain max Bmin PRODUCTION SYSTEMS, INC. BRB-2 BRB-2-RR

600 800 1100

21 29 40

C in

D in 21 29 40 52 60 68 76 92

E

in

88 96 107 120 127 135 152 168

C in D in E in BARBERÁN, S.A. 21 29 40

88 96 107

Ø

F

10

SH

40

12

Ø

ØG

7

Vft/min

16-98

9.5

F

SH

ØG

kW

APROX

3

bar

6

4

V ft/min

kW

APROX

bar

Kg

APROX

930 980 1080 1180 1280 1380 1480 1580

Kg

APROX

1960 2.010 2.110


PRODUCTION SYSTEMS, INC. BARBERÁN, S.A.

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

41


BrB-2 Two Head roll coater This machine is equipped with two coating heads on the same mainframe. The heads can be fit with a combination of smooth and grooved (rill roller) application rollers. This machine is engineered to apply a variety of coatings such as stain, sealer and topcoat. each head is equipped with an application roller and chrome covered dosing roller. The dosing rollers can reverse rotational direction to allow for higher coating gram weights to be applied. The conveyor belt is composed of anti-static solvent resistant material. it is equipped with a variable speed drive and a self-centering device. roller conveyor is also available.

C 34”- 35”

69”

BRB-2

27”

BRB-2-RR BRB-2-L-RR

D E

A max

B

BRB-2-T 74”

Mod. BRN-2

A

BRB-600 BRB-800 BRB-1100 BRB-1400 BRB-1600 BRB-1800 BRB-P-2000 BRB-P-2400

BRN-2-RR Mod. BRB-2 BRB-2-RR BRB-2-L-RR BRB-2-T

BRN-2 BRN-2-RR

42

in max

21 29 40 52 60 68 76 92

Bmin

300 0.08-4

Ain max Bmin 600 800 1100 1400 1600 1800 2000 2400

21 29 40 52 60 68 76 92

800 1100 1400 1600

29 41 52 60

21 29

C in

300 0.04-4

300 0.04-4

PRODUCTION SYSTEMS, Mod. Ain maxINC. Bmin BRF-600 BRF-800

C in

D in 21 29 40 52 60 68 76 92

D in

E

in

88 96 107 120 127 135 152 168

E in

21 29 40 52 60 68 76 92

88 96 107 120 127 135 152 168

29 41 52 60

96 107 120 127

CBARBERÁN, in D in S.A. E in 21 29

88 96

Ø

F

SH

ØG

Vft/min

kW

APROX

bar

Kg

APROX

930 980 1080 1180 6 1280 A max 1380 D 1480 1580 C

10

40

g 9.5 F

12

Ø

7

F

SH

10

ØG

12

V ft/min

F

4

BRB-2

F

kW

APROX

bar

6

6

2.010 2.110 2.210 2.310

4

40

7

16-98

3

SH

ØG

V ft/min

APROX

kW

Kg

APROX

1960 2.010 2.110 2.210 2.310 2.410 2.510 2.610

3 16-98

10

10

Ø

g

7 40

3

16-98

bar

Kg

APROX

1720 1810


PRODUCTION SYSTEMS, INC. BARBERÁN, S.A.

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

43


Brf reverse roll coater Mod.

A

in max

Bmin

C in

D in

E

F

Ø

in

SH

ØG

kW

Vft/min

bar

Kg

This two head 21 system is for 21 the 88 application of thick base coats 930 or BRB-600 29 29 96 980 BRB-800 sealers. applies the usually with a forty shore (hard) 40 40 coating 107 1080 BRB-1100The first head 10 7 3 52 52 120 1180 BRB-1400 300 0.08-4 40 16-98 6 rubber roller. When reverse 60 used in the60 127 rotation mode, the second rubber 1280 BRB-1600 68 68 135 1380 BRB-1800 76 152 1480 BRB-P-2000 roller head helps76smooth out the coating. Both application heads are 12 9.5 4 92 92 168 1580 BRB-P-2400 equipped with dosing rollers that can rotate in either direction. all of the rollersMod. have variable speed gear motors with F analog speed kWreadouts. Kg A B C D E ØG V bar in max

BRB-2

600 800 1100 1400 1600 1800 2000 2400

21 29 40 52 60 68 76 92

800 1100 1400 1600

29 41 52 60

min

in

in

Ø

in

SH

21 29 40 52 60 68 76 92

88 96 107 120 127 135 152 168

29 41 52 60

96 107 120 127

10

D in

E in

Ø

21 29 40 52 60 68 76 92

88 96 107 120 127 135 152 168

APROX

ft/min

APROX

APROX

APROX

1960 2.010 2.110 2.210 2.310 2.410 2.510 2.610

BRF BRF-N

BRB-2-RR The conveyor belt is composed of anti-static solvent resistant material. 10 7 3 BRB-2-L-RR 0.04-4 40 16-98 6 itBRB-2-T is equipped with a300 variable speed drive and a self-centering device. roller conveyor is also available. 12 4 10 BRN-2 BRN-2-RR

Mod.

Ain max

BRF-600 BRF-800 BRF-1100 BRF-1400 BRF-1600 BRF-1800 BRF-P-2000 BRF-P-2400

21 29 40 52 60 68 76 92

300 0.04-4

Bmin

300

C in

0.1-4

F

10

40

7

16-98

3

SH

ØG

V ft/min

APROX

7

40

12

6

kW

bar

3

16-98

10

6

4

2.010 2.110 2.210 2.310

Kg

APROX

C

1720 1810 1950 2100 2250 2400 2550 2700

A max

g

Mod.

Ain max 600 800 1100 1400 1600

MER-B MER-N

21 29 40 52 60

Bmin 300

C in 0.1-4

D in

E in

21 29 40 52 60

88 96 107 120 127

Ø 10

F

SH ØG V 40

7

ft/min

kW bar

ØH ØI

APROX

2,5

1720 1810 1950 2100 2250

6

F

Kg

APROX

16-98 9.5 2x6

F

BRF g

76 92 52 60 68 76 92

300

C in

0.1-4

D in

Ø

76 92 52 60 68 76 92

F

SH

ØG V ft/min ØH

kW

bar

APROX

3,1 12

40

10

16-98

12

2,5

6

3,5

880-900

Ain max Bmin

Kg

APROX

2960 3420 2280 2320 2360 4890 5000

712

Mod.

1775

C

BRN-P-2000 BRN-P-2400 MER-P-1400 MER-P-1600 MER-P-1800 MER-P-2000 MER-P-2400

D

B

44

LP-600 LP-800 LP-1100 LP-1400 LP-1600 LP-1800 LP-2000 LP-2200 LP-P-2400 LP-P-2600 LPD-600 LPD-800 LPD-1100 LPD-1400 LPD-1600 LPD-1800 LPD-2000 LPD-2200 LPD-P-2400 LPD-P-2600

23 30 42 54 62 70 78 86 93 101 23 30 42 54 62 70 78 86 93 101

Bmin

C in

300

0.1-4

600

0.2-3

300

0.2-3

600

0.2-3

D in

E in

24 31 43 55 63 71 79 87 95 102 24 31 43 55 63 71 79 87 95 102

45 52 64 76 84 92 100 108 115 123 45 52 64 76 84 92 100 108 115 123

PRODUCTION SYSTEMS, INC.

F in

øG

Exhaustion ft 3/h

71

4X6

227000

98

4X8

353000

71

6x6

339000

98

6x8

594000

V ft/min

kW

APROX

1,5

16-98

7

2,6

3,4

BARBERÁN, S.A.

bar

7,7

6

Kg

APROX

300 350 450 650 750 850 950 1050 1150 1250 500 620 740 980 1100 1220 1420 1620 1820 2100

D E

Ain max

A max

Mod.

1395


mer Mod.

A

BRB-600 BRB-800 BRB-1100 BRB-1400 BRB-1600 BRB-1800 BRB-P-2000 BRB-P-2400

in max

21 29 40 52 60 68 76 92

PRODUCTION SYSTEMS, INC. Bmin

C in

300 0.08-4

D in

E

88 96 107 120 127 135 152 168

D in

E in

F

Ø

in

21 29 40 52 60 68 76 92

10

SH

ØG

7

40

kW

Vft/min

3

16-98

filler application machine Mod.

Ain max Bmin

C in

12

9.5

F

Ø

SH

ØG

bar

APROX

6

4

kW

V ft/min

bar

APROX

930 980 1080 1180 1280 1380 1480 1580

Kg

APROX

600 21 88 1960 This two head system is for the21 application of thick base coats to2.010 fill BRB-2 29 29 96 800 BRB-2-RR 40 40 107 2.110 1100 porous panels in52order to create a smooth surface. The3 first head 10 7 BRB-2-L-RR 52 120 2.210 1400 300 0.04-4 60 40 16-98 6 BRB-2-T 60 127 2.310 1600 applies the coating usually with a forty shore (hard) rubber roller. 68 68 135 2.410 1800 76 76 152 2.510 2000 When operating the10 second4 chromed 12 92 92 in reverse rotation 168 mode, 2.610 2400 800 29 smooth out 29 96 2.010 roller head helps the coating. Both application heads BRN-2 1100 41 107 2.110 300 0.04-4 41 10 7 16-98 6 40 3 BRN-2-RR 1400 52 52 120 2.210 are equipped with dosing rollers that can rotate in either direction. 1600 60 60 127 2.310 all of the rollers have variable speed gear motors with analog speed kW Kg F readouts. Mod. A B C D E ØG V bar Ø SH in max

BRF-600 BRF-800 BRF-1100 BRF-1400 BRF-1600 BRF-1800 BRF-P-2000 BRF-P-2400

min

in

21 29 40 52 60 68 76 92

in

in

ft/min

21 29 40 52 60 68 76 92

88 96 107 120 127 135 152 168

D in

E in

Ø

21 29 40 52 60

88 96 107 120 127

10

APROX

BARBERÁN, S.A.

Kg

APROX

MER-B

MER-N

APROX

1720 1810 1950 2100 2250 2400 2550 2700

The conveyor belt is composed of anti-static solvent 10 7 resistant 3 material. 300 0.1-4 40 16-98 6 it is equipped with a variable speed drive and a self-centering device. 12 10 4 roller conveyor is also available. Bmin

C in

21 29 40 52 60

300

0.1-4

F

SH ØG V 40

7

ft/min

kW bar

ØH ØI

APROX

16-98 9.5 2x6

2,5

6

C

Kg

APROX

1720 1810 1950 2100 2250

A max g

76 92 52 60 68 76 92

Mod.

Ain max

LP-600 LP-800 LP-1100 LP-1400 LP-1600 LP-1800 LP-2000 LP-2200 LP-P-2400 LP-P-2600 LPD-600 LPD-800 LPD-1100 LPD-1400 LPD-1600 LPD-1800 LPD-2000 LPD-2200 LPD-P-2400 LPD-P-2600

23 30 42 54 62 70 78 86 93 101 23 30 42 54 62 70 78 86 93 101

Toll Free: 866-209-1241

Bmin

300

C in

300

0.1-4

600

0.2-3

300

0.2-3

600

0.2-3

0.1-4

D in

Ø

76 92 52 60 68 76 92

F

SH

ØG V ft/min ØH

kW

bar

APROX

3,1 12

40

10

16-98

12

2,5

6

3,5

D in

E in

24 31 43 55 63 71 79 87 95 102 24 31 43 55 63 71 79 87 95 102

45 52 64 76 84 92 100 108 115 123 45 52 64 76 84 92 100 108 115 123

F in

øG

Exhaustion ft 3/h

71

4X6

227000

98

4X8

353000

71

6x6

339000

V ft/min

kW

APROX

6x8

16-98

7

2,6

Internet: www.productionsystems-usa.com

594000

2960 3420 2280 2320 2360 4890 5000

bar

1,5

3,4 98

Kg

7,7

F

h

MER-B

APROX

6

C

34”- 35”

BRN-P-2000 BRN-P-2400 MER-P-1400 MER-P-1600 MER-P-1800 MER-P-2000 MER-P-2400

C in

Kg

APROX

300 350 450 650 750 850 950 1050 1150 1250 500 620 740 980 1100 1220 1420 1620 1820 2100

27”

Ain max Bmin

B

A max

Mod.

D

69”

600 800 1100 1400 1600

MER-B MER-N

Ain max

D E

Mod.

54”

MACHINERY FOR FINISHING SYSTEMS

45


mer-p Heavy duty filler application machine This two head system is for the application of thick base coats to fill porous panels in order to create a smooth surface. This machine is able to apply more pressure by the rollers than the mer model. The first head applies the coating usually with a forty shore (hard) rubber roller. When operating in reverse rotation mode, the second chromed roller head helps smooth out the coating. Both application heads kW direction. Kg F rotate are equipped with dosing can in either Mod. A B C rollers D Ethat Ø ØG V bar SH 21 21 68 1100 BRN-SI (SE)-600 all of the rollers 29 have variable29speed gear motors with analog speed 76 1200 BRN-SI (SE)-800 41 41 878 1350 BRN-SI (SE)-1100 10 7 readouts. 3,5 52 52 996 1500 BRN-SI (SE)-1400 BRN-SI BRN-SI BRN-SI BRN-SI

in

in

0.1-4

12

60 68 76 92

(SE)-1600 (SE)-1800 (SE)-P-2000 (SE)-P-2400

in nmin

in

60 68 76 92

ft/mi n

40

1075 1154 1370 1528

APROX

C

APROX

6

15-100

A max

1650 1800 2500 2800

5 The conveyor is composed of driven12rollers. 9it is equipped with a variable speed drive. Kg F Mod. A B C D E ØG V ØH kW bar Ø SH

A

MER-P-1400 MER-P-1600 MER-P-1800 MER-P-2000 MER-P-2400

52 60 68 76 92

Mod. 800 1100 1400 1600 1800 2000 2200 2400 2600

PM-1 PM-2 PM-3 PM-R-1 PM-R-2 PM-R-3

29 41 52 60 68 76 84 92 100

Ain

1100 660 460

Mod.

A

in max

BL-1-AV BL-1-L BL-1-R

1000 1400 1600 1800 2000

970 52 60 68 76

BL-2-AV BL-2-L BL-2-R

1000 1400 1600 1800 2000

40 52 60 68 76

Mod. BLD-1-1400 BLD-1-1600 BLD-1-1800 BLD-2-1400 BLD-2-1600 BLD-2-1800

A

52 60 68 52 60 68

Mod.

3,1

SH

ØG Vft/min

ØH

APROX

12

Y/UP

BLM

kW

Kg

kW

Vft/min

APROX

APROX

Entre/From

Ø10

0.1-4

Y/UP

Ø14

Entre/From

5,4

16 - 82

2900

Y/UP

Ø13

Entre/From

Y/UP

16,8

5620

Y/UP

Ø20

Ø7

Ø7

APROX

(1) (2) (3) (4) 3,4 5 6,6 8,5

16 - 82

0.1-4

Y/UP

Ø10

2-40 2- 24 2- 17

Din

0.1 - 0.4

kW

TRANSPORT

35

kW

1,1

0,75 (AV)

2,2

1,1 (L-R)

kW

kW

2,2 2,2

Cin

3-10

Ein

2,95 (AV) 3,3 (L-R)

2 x 1,1 (L-R)

L-R

33- 130 33- 180 33- 180

1,85 (AV) 2,2 (L-R)

2,2

TRANSPORT

APROX

(1) (2) (3) (4) 15 18 25 25 7 9 11 12 7 9 11 12

APROX

2 x 0,75 (AV)

2,6 (AV) 3,3 (L-R) 3,7 (AV) 4,4 (L-R)

BOMBA PUMP

AV

1,1

0,75

2x 1,1

2x 0,75

kW

Vft/min

kW

BOMBA/PUMP

3-10

Cin

kW

Vft/min

Entre/From

Cin

Cin

Fin

ØDin

ØCin

1,1

in max

10

1900 2050 2200 2350 2600

6

35 51 59 67 75

87 102 110 125

35 51 59 67 75

102 110 118 102 110 118

kW

51 59 67 51 59 67

kW

TRANSPORT

BOMBA/PUMP

2 X 0,75 2 X 1,1 2 X 1,1

1,1

Cin

1.4-4.8

BARBERÁN, S.A. kW

745 950 1070 1160 1375

65-47 (R)

Kg

Vft/min

APROX

1250 1430 1610 2020 2200 2380

80-394

Vft/min

80-394

Kg

APROX

800 810 690 780

BOMBA/PUMP

Vft/min

0,37 0,37 0,18

80-394

(AV)

745 950 1070 1160 1375

80-394 (AV-L)

0,25

(R)

APROX

65-47

kWTRANSPORT

(L)

Kg

Vft/min

Din

Ein

t/h

2000 -4000 5000 -10000 5000 -10000

6

Din

87 110 118 126

Produc

bar

0,75 (L) 1,1 (R) 1,1 (AV)

A

APROX

3,5

Fin

C

Kg

bar

12

15-100

Entre/From

Ø15

PRODUCTION SYSTEMS, INC. Mod.

9

40

BLL-2-(?)-600

46

APROX

2200 2400

6

74”

305

B

1,1

20

5-30

Ø10

3-10

Ain max

BLL-2-L-600 BLL-2-R-600 BLL-2-AV-600

240

Entre/From

1,1

in max

F

APROX

40

2,5

ØDin

ØCin

Bin

20-40 9- 24 9- 24

Ø

68 76 88 92 100

13 21

Ain

ft/min

305

Ein

52 60 68 76 92

Bin

13 21

in

Din

0.1-4

Bin

400 600

Flex(1) Flex(2) Flex(3) Flex(4)

300

29 41 52 60 68 76 84 92 100

Mod. DUO DUO DUO DUO

Bin min Cin

Ain

Mod. PML-(1) PML-(2) PML-(3) PML-(4)

in max

in

1930 3480 2330 3880

0.1-4

42”- 43”

Mod.

in

in min

300

MER-P h

27”

76 92

F

A max

in max

BRN-P-2000 BRN-P-2400

g

D E

in max

Kg

APROX

90

74”

D


PRODUCTION SYSTEMS, INC.

Brn-p

BARBERÁN, S.A.

Heavy duty roll coater This machine is engineered to apply viscous coatings used for sealer and topcoat. it is equipped with an application roller and chrome covered dosing roller. The dosing roller can reverse its rotational direction to allow for higher coating gram weights to be applied. The conveyor is composed of driven rollers. it is equipped with a variable kW Kg F Mod. B C D E ØG V bar Ø SH speed drive. A 21 21 68 1100 BRN-SI (SE)-600

A

MER-P-1400 MER-P-1600 MER-P-1800 MER-P-2000 MER-P-2400

52 60 68 76 92

Mod. 800 1100 1400 1600 1800 2000 2200 2400 2600

PM-R-1 PM-R-2 PM-R-3

Flex(1) Flex(2) Flex(3) Flex(4)

Bin min Cin

300

29 41 52 60 68 76 84 92 100

Ain

Mod.

A

in max

BL-1-AV BL-1-L BL-1-R

1000 1400 1600 1800 2000

970 52 60 68 76

BL-2-AV BL-2-L BL-2-R

1000 1400 1600 1800 2000

40 52 60 68 76

Mod. BLD-1-1400 BLD-1-1600 BLD-1-1800 BLD-2-1400 BLD-2-1600 BLD-2-1800

A

Mod.

Y/UP

12

F

Mod. BLM

kW

ØH

40

240

5-30

305

SH

ØG Vft/min

ØH

9

40

Entre/From

Entre/From

Ø13

Ø10

kW

Ø14

10

50” 1280 B

APROX

Entre/From

Entre/From

5,4

16 - 82

2900

Y/UP

Y/UP

16,8

5620

Y/UP

Ø20

APROX

Ø7

(1) (2) (3) (4) 3,4 5 6,6 8,5

16 - 82

0.1-4

Y/UP

Ø10

2-40 2- 24 2- 17

Din

0.1 - 0.4

kW

TRANSPORT

Cin

kW

Vft/min

Entre/From

Ø7

Cin

Cin

Fin

ØDin

ØCin

35

kW

0,75 (AV)

2,2

1,1 (L-R)

kW

kW

2,2 2,2

Cin

3-10

Ein

2,95 (AV) 3,3 (L-R)

2 x 1,1 (L-R)

L-R

33- 130 33- 180 33- 180

1,85 (AV) 2,2 (L-R)

2,2

TRANSPORT

APROX

(1) (2) (3) (4) 15 18 25 25 7 9 11 12 7 9 11 12

APROX

2 x 0,75 (AV)

2,6 (AV) 3,3 (L-R) 3,7 (AV) 4,4 (L-R)

BOMBA PUMP

AV

1,1

0,75

2x 1,1

2x 0,75

kW

Vft/min

kW

BOMBA/PUMP

1,1

1,1

35 51 59 67 75

87 102 110 125

35 51 59 67 75

102 110 118 102 110 118

kW

51 59 67 51 59 67

kW

TRANSPORT

BOMBA/PUMP

2 X 0,75 2 X 1,1 2 X 1,1

1,1

Cin

1.4-4.8

745 950 1070 1160 1375 745 950 1070 1160 1375

80-394 (AV-L) 65-47 (R)

Kg

Vft/min

APROX

1250 1430 1610 2020 2200 2380

80-394

Vft/min

80-394

Kg

APROX

800 810 690 780

BOMBA/PUMP

Vft/min

0,25

80-394

(AV)

APROX

65-47

0,37 0,37 0,18 (R)

Kg

Vft/min

kWTRANSPORT

(L)

t/h

2000 -4000 5000 -10000 5000 -10000

6

Din

Ein

Produc

bar

Din

87 110 118 126

Internet: www.productionsystems-usa.com kW

in max

APROX

Kg

kW

APROX

BRN-P F

C

1900 2050 2200 2350 2600

6

0,75 (L) 1,1 (R) 1,1 (AV)

A

g

Kg

bar

APROX

D

APROX

2200 2400

6

3,1

A max

Kg

bar

APROX

12

15-100

Vft/min

0.1-4

BLL-2-(?)-600

Toll Free: 866-209-1241

ØG Vft/min

SH

Fin

Ø15

1,1

20

F

5

3,5

Y/UP

3-10

Ain max

BLL-2-L-600 BLL-2-R-600 BLL-2-AV-600

9

6

Ø10

1,1

52 60 68 52 60 68

15-100

1200 1350 1500 1650 1800 2500 2800

2,5

3-10

in max

3,5

Entre/From

Bin

20-40 9- 24 9- 24

Ø

ØDin

13 21

Ain

40

305

68 76 88 92 100

ØCin

Bin

13 21

1100 660 460

Ø

Ein

52 60 68 76 92

7

12

Ein

Din

0.1-4

29 41 52 60 68 76 84 92 100

Mod. DUO DUO DUO DUO

300

Bin

400 600

Din

1930 3480 0.1-4 2330 3880

Ain

Mod. PML-(1) PML-(2) PML-(3) PML-(4)

in max

Bin min Cin

10

C

APROX

74”

Mod.

PM-1 PM-2 PM-3

in max

76 92

76 878 996 1075 1154 1370 1528

APROX

E

A

ft/mi n

42”- 43”

Mod. BRN-P-2000 BRN-P-2400

29 41 52 60 68 76 92

0.1-4

12

in

31”

29 41 52 60 68 76 92

in

D

(SE)-800 (SE)-1100 (SE)-1400 (SE)-1600 (SE)-1800 (SE)-P-2000 (SE)-P-2400

in

25”

BRN-SI BRN-SI BRN-SI BRN-SI BRN-SI BRN-SI BRN-SI

in nmin

A max

in max

Kg

APROX

90

MACHINERY FOR FINISHING SYSTEMS

47


cUrTain coaTerS

48

PRODUCTION SYSTEMS, INC.

BARBERÁN, S.A.


PRODUCTION SYSTEMS, INC. BARBERĂ N, S.A.

Toll Free: 866-209-1241

AV

High viscosity curtain coating system. it is equipped with a chromed metering roller to regulate the curtain thickness and thus gram weight applied.

L

normal viscosity, pressurized head curtain coating system. coventional stainless steel parallel channel design.

R

Water fall curtain coating system. it is equipped with two adjustable overflow guides. This unit is generally used for water based coatings and other coatings that have a tendency to entrap air and/or foam up.

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

49


Bl curtain coaters models aV, l or r fixed coating heads. These units are used to apply high gram weights of coating to flat panels. each is equipped with ribbed and solvent resistant conveyor belts that are driven by variable speed gear motors.

BL-1

BL-2

C

gorenje Küchen

880-900 34”35”

Mod. BL-1-AV BL-1-L BL-1-R

D

E

BL-2-AV BL-2-L BL-2-R

31”

31” 800

Amax

19” 500

3500 137”

50

PRODUCTION SYSTEMS, INC.

BARBERÁN, S.A.

A

in max

1000 1400 1600 1800 2000

970 52 60 68 76

1000 1400 1600 1800 2000

40 52 60 68 76

Cin

kW

kW

kW

TRANSPORT

BOMBA/PUMP

APROX

1,1

0,75 (AV)

1,85 (AV) 2,2 (L-R)

2,2

1,1 (L-R)

3-10 1,1 2,2

2 x 0,75 (AV) 2 x 1,1 (L-R)

2,95 (AV) 3,3 (L-R) 2,6 (AV) 3,3 (L-R) 3,7 (AV) 4,4 (L-R)

Ein

Din

87 110 118 126

35 51 59 67 75

87 102 110 125

35 51 59 67 75

Vft/min

65-47

80-394 (AV-L) 65-47 (R)

Kg

APROX

745 950 1070 1160 1375 745 950 1070 1160 1375


PRODUCTION SYSTEMS, INC.

Bld

BARBERÁN, S.A.

curtain coaters models aV, l or r removable coating heads. These units are used for quick coating changes. The coating tank, pump and coating heads are independent units mounted on wheels. This allows the user to pull out and replace the heads in minutes.

BLD -2

34”- 35” 880-900

C

BLD -1

Toll Free: 866-209-1241

E D

Mod. BLD-1-1400 BLD-1-1600 BLD-1-1800 BLD-2-1400 BLD-2-1600 BLD-2-1800

A

in max

52 60 68 52 60 68

Cin

kW

TRANSPORT

1,1 3-10

2,2 1,1 2,2

kW L-R

BOMBA PUMP

AV

1,1

0,75

2x 1,1

2x 0,75

Din

Ein 102 110 118 102 110 118

51 59 67 51 59 67

Vft/min

80-394

Kg

APROX

1250 1430 1610 2020 2200 2380

31” 800

64” 1650 (BLD-2-1400)

Amax

19” 500

196” 5000

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

51


drying TUnnelS DRYINg AND CURINg TUNNELS AND OVENS The oven system is the most important part of any automatic finishing line. The ovens are specifically designed to dry the coatings that are sprayed at the intended line speed. cooling tunnels can be added at the end of the line if necessary to facilitate stack down or packing of the coated products.

52

PRODUCTION SYSTEMS, INC.

BARBERĂ N, S.A.


PRODUCTION SYSTEMS, INC. BARBERĂ N, S.A.

ir

This irK incorporates short wave infrared quartz emitter units that can be used for pre-heating or drying water based coatings.

medium wave wide band (high intensity) infrared quartz emitter units offer fast on/off times and infinite adjustment from 0 to 100% output. They are generally used for drying solvent coatings.

irc long wave length (medium intensity) infrared quartz emitter units offer fast on/off times and infinite adjustment from 0 to 100% output. They are generally used for drying water based or solvent coatings.

2,50

2,00

UV

luz visibl e

irK

radiation power density (w/cm2)

pre-Heating Units

pre-Heating units are used to maintain a constant substrate temperature resulting in a consistent finish and color throughout the day.

ir-a

ir-B

ir-c

Mod.IRK

1,50

Mod.IR

1,00

Mod.IRC 0,50

0 0 1000 Wave length (nm)

Vertical drying Systems

SV

2000

3000

4000

5000

6000

7000

8000

Tc

production Systems offers many options of custom designed hanging and cart lines including fluid handling, spray booths and ovens.

Stacking oven incorporating three heating zones (flash, curing, cooling). This unit is used for coating products that need extended dry times.

mmc

curved conveyors are available in 90 degrees or 180 degrees. They are used to form a "U-shaped" line that allows for continuous flow of products. optional covers and heating units allow them to be used as part of an oven system. Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

53


drying TUnnelS TSp Jetted Hot air drying Tunnel This oven is predominately used to dry water based coatings. after flowing through a removable, washable filter, high velocity air flows through either electric, gas, or hot water heat exchanger. most of the air volume is recirculated to lower operational costs. The exhaust fans have adjustable dampers so the volume of exhausted air can be adjusted to avoid over-saturation of the evaporated vapors.

54

PRODUCTION SYSTEMS, INC.

BARBERĂ N, S.A.


PRODUCTION SYSTEMS, INC. BARBERĂ N, S.A.

TeV low Velocity laminar air flow flash off Tunnel

The exhaust fan is mounted on entrance end of the conveyor and the heat exchanger is mounted on the exit end of the conveyor. This allows for a gradual increase in temperature as the panel travels down the conveyor. This flash tunnel is predominately used for solvent-based coatings to evacuate the fast evaporating solvents. close to 100% of the hot air is exhausted.

TSl medium Velocity laminar air flow flash off Tunnel The hot air flow is internally ducted so that it flows from the exit end to the entrance. The heat exchanger and exhaust fan are mounted on the entrance end of the conveyor. This allows for the recirculation of the hot air through adjustable dampers to lower operating costs. This flash tunnel is predominately used for solvent-based coatings to evacuate the fast evaporating solvents.

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

55


drying TUnnelS TST Jetted Hot air drying oven This oven is predominately used in roll coat lines to dry stain. This oven recirculates almost all of the internal air. it is able to achieve higher air temperatures by utilizing a hot water, steam or thermal oil heat exchanger. due to its recirculating, the TST has very low operating costs. The exhaust fan has adjustable dampers so the volume of exhausted air can be adjusted to avoid over-saturation of the evaporated vapors.

56

PRODUCTION SYSTEMS, INC.

BARBERĂ N, S.A.


PRODUCTION SYSTEMS, INC. BARBERĂ N, S.A.

ecoVap This oven encapsulates a bar conveyor to allow for 360 degree air flow around a part. it is predominately used on roll coat lines with top and bottom application roll coating machines.

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

57


drying TUnnelS opTioVen drying device for water-based products. Jetted Hot air Two Zones of infrared emitters This combination oven was specifically engineered to dry water-based coatings very quickly. most water-based coatings dry within three minutes or less. it incorporates high velocity hot air and two zones of different wave length infrared emitters. The hot air enters the oven through a duct system of "air knives" that assist in smoothing out the coating. Thermostatically controlled electric, gas, or hot water heat exchangers are available. Short wave infrared quartz emitters are placed at the entrance end of the oven. The short wave band penetrates the coating, heating it from the bottom. The water molecules evaporate up and out of the coating. Heating from the bottom first eliminates skinning over of the coating and "mud" cracking. medium wave infrared quartz emitters are then used to heat the middle and top of the water based coating, completing the curing process. medium wave infrared quartz emitters can be set to raise the board surface termperature to a specific degree in order to assure cross linking of catalyzed coatings. This oven can also be configured with multiple hot air zones. The amount of air volume being circulated is infinitely adjustable by the Vfd that controls each fan motor. each ir zone is also adjustable from 0 to 100% output giving you complete control of the curing process. in addition, testing has shown that this oven configuration will greatly reduce the cure time of most solvent-based coatings.

58

PRODUCTION SYSTEMS, INC.

BARBERĂ N, S.A.


PRODUCTION SYSTEMS, INC. BARBERÁN, S.A.

With one air regulation zone.

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

59


UV cUring Tl

low pressure UV tunnel equipped with Tl/03 and/or 05 UV lamps

This flash tunnel is designed to partially cure or "gel" pigmented or thick clear UV coatings with a combination of Tl/03 and Tl/05 lamps. This tunnel configuration is generally used in curtain coating lines to partially cure the coating prior to the "high pressure" UV curing unit. in addition, this tunnel can be used to adjust the gloss level of some UV coatings. By turning on different combinations of either the Tl/03 or the Tl/05 lamps, you can increase or decrease the gloss level of flat to semi-gloss UV coatings. Using more Tl/03 lamps will assure a full level of gloss in high gloss UV coatings.

100

TL/03

80 60 40 20

%

0 250

300

350

400

450

500

550

600

450

500

550

600

Wave length. (nm).

100

TL/05

80 60 40 20

%

0 250

300

350

400

Wave length. (nm).

60

PRODUCTION SYSTEMS, INC.

BARBERĂ N, S.A.


PRODUCTION SYSTEMS, INC. BARBERĂ N, S.A.

HoK-e

indirect exposure UV curing Unit

Whether mercury vapor or gallium lamps are installed, this curing unit is designed to significantly reduce the amount of infrared wave length (heat) that reaches a part. Using a specially designed secondary reflector, the UV light is directed so that the infrared wave length that causes the transference of most of the heat into a part is directed away from the part. This unit can be outfitted with two to six lamps depending on its use and the line speed.

conventional HoK (option).

The lamps are mounted in the enclosure on height adjustable brackets to be able to set them for maximum performance. This unit can be equipped with optional rotational devices that can turn the main UV reflector so the lamp can operate in both the indirect and direct mode. available lamps are 80 or 120 w/cm. an additional available option is switchable or infinite power output adjustment from 80-100% output. To prevent the possibility of a fire, a safety device is included in these curing units. it turns the reflectors and cuts the power down to 1/2 if the conveyor stops while a panel is still under the curing unit. Without this feature, the lamps would simply turn off and need to cool before they can be started again. This may take up to ten minutes to occur.

indirect irradiation system.

rotation motor with 1/2 power safety device.

HoK-ef

UV tunnel with 2 to 6 lamps

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

61


UV cUring HoK

UV curing units for roll coat lines The HoK line of UV curing units can be outfitted with mercury vapor (for clear coatings) from one to three or gallium (for pigmented coatings) UV lamps. There can also be a combination of both types of lamps depending on the UV qualities of the coating being applied and the line speed. available lamps are 80 or 120 w/cm. an additional option is switchable or infinite power output adjustment from 80-100% output. To prevent the possibility of a fire, a safety device is included in these curing units. it turns the reflectors and cuts the power down to 1/2 if the conveyor stops while a panel is still under the curing unit. Without this feature, the lamps would simply turn off and need to cool before they can be started again. This may take up to ten minutes to occur.

HOK-3

HOK-2-C

HOK-1

62

PRODUCTION SYSTEMS, INC.

HOK-2

BARBERĂ N, S.A.

HOK-3


PRODUCTION SYSTEMS, INC. BARBERÁN, S.A.

HoK-x

emisión spectrum of a galium lamp (120 w/in). 1771 1574 1377 1181 984 787 590 393 196 0

200

250

300

350

400

450

500

550

600

Wave length. (nm).

Spectral radiation density (mW/m2)

Spectral radiation density (mW/in2)

UV curing units for spray lines emisión spectrum of a mercury lamp (120 w/cm). 70.000 65.000 60.000 55.000 50.000 45.000 40.000 35.000 30.000 25.000 20.000 15.000 10.000 5.000 0 200

250

ellyptical reflector of focused irradiation.

HOK-X

Toll Free: 866-209-1241

300

350

400

450

500

550

600

Wave length. (nm).

lamp occultation system for short stopping times in the production. (optional)

HOK-X3

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

63


HoT coaTing roll coating system for applying 'hot melt' coatings

men-H This new coating process was engineered by Barberan to specifically apply the newly developed 'hot melt' polyurethane coating from Kleiberit called Hot coatings®. What makes this coating so special is: • application of ten to fifty grams per square meter is one application. • The men-H coating machine, when using a smoothing roller directly after application, eliminates sanding to smooth the coating prior to applying the topcoat. • an oven is not required to dry this coating. it simply needs to cool slightly. • less equipment to purchase = lower investment. • Smaller footprint uses less space. Conventional Line Base coat drying Sanding Top coat UV curing line length: 88.5 ft.

64

PRODUCTION SYSTEMS, INC.

hot Coating Line Hot coating no no Top coat UV curing line length: 36 ft.

BARBERÁN, S.A.


PRODUCTION SYSTEMS, INC. BARBERĂ N, S.A.

BcH

coating system for veneer rolls

compact coating system designed to apply coating to veneer rolls. it is more cost effective to stain and coat your veneer rolls prior to laminating.

TcH

Stain module for veneer rolls

This machine module is designed to apply stain to veneer rolls and dry it during the coating process.

lacQUering macHine for Veneer in rollS

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

modUle for drying of Veneer

MACHINERY FOR FINISHING SYSTEMS

65


prinTing

66

PRODUCTION SYSTEMS, INC.

BARBERÁN, S.A.


PRODUCTION SYSTEMS, INC. Iron wood

Parquet

Wild Cherry

Zebrawood

Mukali

Pine BARBERÁN, S.A.

Cedar

Rosewood

Ash

Walnut

Fir

Oak

mod. pm-2-1400

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

67


PRINTING BIJ BarberĂĄn invested extensive research time to develop this digital printing system. The BIJ utilizes the most advanced electronic printing technology to achieve production speeds comparable to conventional printing systems and produce photographic quality printing levels. The BIJ is revolutionary when compared to conventional printing systems. It employs state-of-the-art imaging technologies to eliminate the bottlenecks of normal printing lines such as the need to engrave new printing rollers, color change time, cleaning, and setup time. It is able to print virtually any digital image much like any inkjet printer and can print on any substrate because the print head does not contact the surface. The images are stored on the computer's hard drive. The image "repeat" is 4.6 meters (15 feet) and will print continually.

68

PRODUCTION SYSTEMS, INC.

BARBERĂ N, S.A.


PRODUCTION SYSTEMS, INC. BARBERĂ N, S.A.

The BIJ is the most efficient, versatile, and cost effective method to print virtually any image on any substrate.

Toll Free: 866-209-1241

Internet: www.productionsystems-usa.com

MACHINERY FOR FINISHING SYSTEMS

69


prinTing pm, pm-r These systems are designed to print patterns to imitate the look of wood veneer, marble or other decorative patterns. They are available in one, two or three head models depending on color composition of the pattern to be printed. Mod. BRN-SI BRN-SI BRN-SI BRN-SI BRN-SI BRN-SI BRN-SI BRN-SI

PM-1

Ain max B in nmin Cin

(SE)-600 (SE)-800 (SE)-1100 (SE)-1400 (SE)-1600 (SE)-1800 (SE)-P-2000 (SE)-P-2400

21 29 41 52 60 68 76 92

Mod.

A

BRN-P-2000 BRN-P-2400

76 92

PM-R-1

A

MER-P-1400 MER-P-1600 MER-P-1800 MER-P-2000 MER-P-2400

800 1100 1400 1600 1800 2000 2200 2400 2600

Mod. 400 600

Bin min Cin

300

Din

Ain

Bin

29 41 52 60 68 76 84 92 100

29 41 52 60 68 76 84 92 100

12

305

68 76 88 92 100

Flex(1) Flex(2) Flex(3) Flex(4)

1100 660 460

1000 1400 1600 1800 2000

A

in max

970 52 60 68 76

1000 40 BL-2-AV 1400 52 PRODUCTION BL-2-L 1600SYSTEMS, 60 INC. BL-2-R 1800 68 2000 76

6

5

kW

SH

ØG Vft/min

ØH

APROX

bar

40

240

5-30

305

3,1

6

ØG Vft/min

ØH

APROX

PM-R-3

SH

kW

12

9

40

6 3,5

Fin

Kg

APROX

1900 2050 2200 2350 2600

Kg

kW

Vft/min

2200 2400

bar

12

15-100

Kg

APROX

APROX

APROX

Entre/From

Entre/From

Ø10 Y/UP

Entre/From

Ø15

Ø10

0.1-4

Y/UP

5,4

16 - 82

Ø14

2900

Y/UP

Ø13

Entre/From

Y/UP

16,8

5620

Y/UP

Ø20

Bin

Fin

ØDin

ØCin

C

2-40 2- 24 2- 17

Cin

F

Din

kW

Ø10 A max B

Vft/min

33- 130 33- 180 33- 180

35

kW

TRANSPORT

BOMBA/PUMP

APROX

1,1

0,75 (AV)

1,85 (AV) 2,2 (L-R)

2,2

1,1 (L-R)

3-10

2 x 0,75 BARBERÁN, S.A. (AV) 2,2

2,95 (AV) 3,3 (L-R)

Ein

2 x 1,1 (L-R)

2,6 (AV) 3,3 (L-R) 3,7 (AV) 4,4 (L-R)

kW

APROX

(1) (2) (3) (4) 15 18 25 25 7 9 11 12 7 9 11 12

Din

87 110 118 126

35 51 59 67 75

87 102 110 125

35 51 59 67 75

mod. pm-r-3-1400

1,1

(1) (2) (3) (4) 3,4 5 6,6 8,5

16 - 82

0.1-4

Y/UP

D

0.1 - 0.4

APROX

PM-R

Ø7

Ø7

kW

Vft/min

Entre/From

kW

Cin

1100 1200 1350 1500 1650 1800 2500 2800

Entre/From

13 21

20-40 9- 24 9- 24

APROX

2,5

ØDin

ØCin

Bin

13 21

F

Ø

3,5

15-100

Kg

bar

APROX

9

F

Ø

kW

Vft/mi n

7

40

PM-3

Ein

52 60 68 76 92

ØG

SH

10

Ein

1930 3480 2330 3880

0.1-4

Ain

Mod.

70

0.1-4

Ain

Mod.

BL-1-AV BL-1-L BL-1-R

300

68 76 878 996 1075 1154 1370 1528

Din

F

Ø

PM

PML-(1) PML-(2) PML-(3) PML-(4)

DUO DUO DUO DUO

in max

52 60 68 76 92

Mod.

PM-R-1 PM-R-2 PM-R-3

Bin min Cin

PM-R-2

Mod.

PM-1 PM-2 PM-3

PM-2

Ein

21 29 41 52 60 68 76 92

0.1-4

12

in max

Din

Produc

bar

t/h

C

6

Vft/min

65-47

80-394 (AV-L) 65-47 (R)

D

2000 -4000 5000 -10000 5000 -10000

Kg

APROX

745 950 1070 1160 1375 745 950 1070 1160 1375

F

A max

B


PRODUCTION SYSTEMS, INC. BARBERÁN, S.A.

pml & pml-r

F

A

kW

F

Kg

Mod.machineAisin max B in nmin Cindesigned Din E Vft/misubstrates. n APROX bar This printing specifi cally toin printØimages narrow SH onØG 21 21 68 BRN-SI (SE)-600 it can be equipped with either a belt conveyor (pml) or roller conveyor (pml-r). BRN-SI BRN-SI BRN-SI BRN-SI BRN-SI BRN-SI BRN-SI

(SE)-800 (SE)-1100 (SE)-1400 (SE)-1600 (SE)-1800 (SE)-P-2000 (SE)-P-2400

29 41 52 60 68 76 92

Mod.

A

PML-1 PML-R-1

BRN-P-2000 BRN-P-2400

76 92

PML-3 Mod. PML-R-3

A

MER-P-1400 MER-P-1600 MER-P-1800 MER-P-2000 MER-P-2400

PML-4 800 PML-R-4 PM-1 1100 1400 1600 1800 2000 2200 2400 2600

PM-R-1 PM-R-2 PM-R-3

Mod.

300

Bin min Cin

300

Bin

29 41 52 60 68 76 84 92 100

29 41 52 60 68 76 84 92 100

Mod.

A

in max

BL-1-AV BL-1-L BL-1-R

1000 1400 1600 1800 2000

970 52 60 68 76

BL-2-AV BL-2-L BL-2-R

1000 1400 1600 1800 2000

40 52 60 68 76

Mod. Toll Free: 866-209-1241

BLD-1-1400 BLD-1-1600

12

kW

SH

ØG Vft/min

ØH

APROX

bar

40

240

5-30

305

3,1

6

SH

ØG Vft/min

ØH

APROX

kW

9

40

12

15-100

6

Fin

Kg

kW

Vft/min

flooring.

Kg

APROX

2200 2400

bar

3,5

Kg

APROX

1900 2050 2200 2350 2600

printed pVc.

APROX

APROX

Entre/From

Entre/From

Entre/From

Ø10 Y/UP

Ø15

Entre/From

Entre/From

Ø13

Ø10

0.1-4

Y/UP

Ø14

5,4

16 - 82

2900

Y/UP

Y/UP

16,8

5620

Y/UP

Ø20

Ø7

Ø7

16 - 82

0.1-4

Y/UP

Ø10

Cin

Din

0.1 - 0.4

kW

35

kW

APROX

33- 130 33- 180 33- 180

(1) (2) (3) (4) 15 18 25 25 7 9 11 12 7 9 11 12

kW

BOMBA/PUMP

APROX

1,1

0,75 (AV)

1,85 (AV) 2,2 (L-R)

2,2

1,1 (L-R)

3-10 1,1 2,2

2 x 0,75 (AV) 2 x 1,1 (L-R)

1,1

1,1

2,95 (AV) 3,3 (L-R) 2,6 (AV) 3,3 (L-R) 3,7 (AV) 4,4 (L-R)

0,75

kW

Vft/min

TRANSPORT

Ein 102 110

kW

Vft/min

Entre/From

Bin 2-40 2- 24 2- 17

Fin

ØDin

ØCin

kW BOMBA PUMP kW A in max C in TRANSPORT L-R AV Internet: www.productionsystems-usa.com 52 60

F

5

2,5

ØDin

13 21

Cin

Ø

68 76 88 92 100

ØCin

F

APROX

1100 1200 1350 1500 6 1650 printed 1800 2500 2800

3,5

15-100

9

305

Ein

52 60 68 76 92

7

40

12

Ø

1930 3480 2330 3880

Bin

20-40 9- 24 9- 24

10

Ein

Din

0.1-4

Ain 1100 660 460

Din

0.1-4

13 21

Mod. Flex(1) Flex(2) Flex(3) Flex(4)

Bin min Cin

Ain

400 600

76 878 996 1075 1154 1370 1528

PML-2 PML-R-2

0.1-4

12

Ain

PML-(1) PML-(2) PML-(3) PML-(4)

DUO DUO DUO DUO

in max

52 60 68 76 92

Mod.

PM-2 PM-3

in max

29 41 52 60 68 76 92

B

Ein

Din

87 110 118 126

35 51 59 67 75

87 102 110 125

35 51 59 67 75

Din 51 59

APROX

(1) (2) (3) (4) 3,4 5 6,6 8,5

bar 6

Vft/min

65-47

80-394 (AV-L) 65-47 (R)

Produc t/h

2000 -4000 5000 -10000 5000 -10000

Kg

APROX

745 950 1070 1160 1375 745 950 1070 1160 1375

Kg Vft/min APROX MACHINERY FOR FINISHING SYSTEMS 1250 1430

71


HeadQUarTerS eUrope

lacQUering macHinery

Barcelona North Carolina

America

ShOWROOMS TEST ROOM

Asia Africa

fully equipped lab in Barcelona - Spain and opening fall, 2009 in north carolina - USa Worldwide sales network with technical service.

Australia Production Systems, Inc.

1414nd Trinity avenue Bar rb ber eran n r aou ound d the th hweor o ld

MAChINERY FOR FINIShINg SYSTEMS

BarBeran S.a. pol.ind. “camÍ ral” c/.galileo 3-9 apartado postal nº160 08860 castelldefels Barcelona - eSpaÑa Telf.:(34) 93 635 08 10 fax.:(34) 93 636 15 55 e-mail:barberan@barberan.com internet:www.barberan.com We reserve the right to introduce machine modifications based on new technical developments. The details, colors and equipment illustrations are only for informational purposes.

High point, nc 27260

phone: (336) 886-7161 ext. 1299 Toll free: 866-209-1241 email: barberan@productionsystems-usa.com internet: www.productionsystems-usa.com


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Production Finishing Technologies - 2010 Product Catalog by 18 Stone Design - Issuu