TM Corium 2016

innovative

TM

a unique brick cladding system

taylormaxwell.co.uk/facades

what is CORIUM? CORIUM is a unique brick cladding system that combines the natural beauty of genuine brick with costeffective fast-track installation. It offers a facing brick finish for projects where a cladding system is required rather than traditional masonry.

The CORIUM system comprises genuine brick tiles, specially designed to fix mechanically to a HPS200 galvanised steel backing section. These profiled sections are mounted in rows onto the backing structure and the brick tiles are clipped into place.

This mechanical ‘clipping’ feature is unique to CORIUM and ensures a high strength façade whilst enabling some adjustment of tile position during installation.

An innovative and versatile solution, CORIUM brings exciting new colour and texture combinations to the construction industry.

Patented in the UK and worldwide; and fully industry tested and approved, you can be assured of a strong, quality finish to your building project that will last many years.

/contents > the benefits of using CORIUM > use & installation > the finishing touch > quality & creativity

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> off site manufacturing > technical information > colour range > glazed tiles

21 22 28 35

CORIUM™ has UK and worldwide technical and patent approvals. GB Patent number 2331770 2

the benefits of using CORIUM Robust and durable: With a HPS200 galvanised steel or Grade 304 stainless steel backing section (stainless steel below the DPC), using frost resistant brick tiles.

The system has an anticipated design life of 60 years in most applications, as stated in the product BRE certificate 082/01.

Fast and simple: Building with CORIUM can be considerably faster than with traditional brickwork, and is quick and easy to install.

Versatile and aesthetic: A variety of colours and textures are available, CORIUM is designed to blend with or complement most new build or refurbishment projects.

With a variety of sizes and a range of specials, CORIUM enables bespoke bonding patterns without compromising performance or build time.

/key features • Unique, innovative system • Real brick aesthetics • Saves time and money • Flexible, functional and imaginative • Extensive colour range • Extensive texture range • Industry tested and BRE certified

CORIUM may be mounted at an angle to achieve a more dynamic finish. It can also be used overhead to create soffits and ceilings. Mosaic and decorative patterns are easily achieved, adding an extra dimension to any project.

Cost effective and certified: CORIUM is suitable for use with a wide range of sub-structures, including concrete, timber-frame, structural steel, lightweight steel frames, masonry and structurally insulated panels. Due to the light weight nature of the system, CORIUM-clad buildings may also benefit from simpler, lower cost foundations. BRE certified and industry tested, CORIUM is provided as a supply and fix solution through our nationwide network of recognised installers.

Certificate 082/01 BRE Certificate 082/01 covers CORIUM’s performance, airtightness and weather resistance along with thermal, acoustic, fire and impact resistance characteristics.

Please contact us for your copy.

Designing with CORIUM™ can help to significantly reduce construction time.

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/use & installation easy to use. simple to install CORIUM is installed by a nationwide

network of recognised installers who can fix CORIUM from mobile platforms, scissor lifts, mast climbers or traditional scaffolding.

Through partnerships, CORIUM is also available as part of pre-fabricated solutions, where manufacture takes place under quality controlled, factory conditions, this allows for construction without delays due to adverse weather, reduced materials wastage and also dramatically reduced site construction time. These panels are either lightweight steel frame or unitised aluminium systems and are available for larger scale projects where overall project cost savings can be realised.

Suitability: CORIUM is suitable for use with a wide variety of sub-structures including concrete, timber-frame, structural steel, lightweight steel frames and masonry and structurally insulated panels. See pages 22-27 for technical information.

Installation: On a suitable structure, with vertical support at 600mm max centres, the CORIUM installer fixes the support rails, clips in the tiles and finishes the joints with pumped mortar.

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Strength: Rows of profiled steel sections are fixed to the backing structure. Sections are designed to interlock vertically.

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Speed: CORIUM brick-tiles are simply clipped into place. The clipping process ensures that consistent horizontal joints are achieved, whilst vertical joint spacing can be adjusted to suit design requirements.

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Simplicity: Once all brick-tiles are installed and the quality approved, mortar is applied.

The mortar is typically 1:1:6, cement:lime:sand mix applied using a pump system. Prebagged Parex Historic KL mortar is preferred as it has been developed specifically for the system and suits the characteristics of the tiles. The preferred joint profile is bucket-handle. (please see page 5 for colours)

Design and technical support: We offer comprehensive in house technical support, including CAD and PDF typical details.

The CORIUM team offer detailed technical, product and design advice on the use of the system and its applications.

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the finishing touch Special shapes: We offer a range of special shapes including purpose-made return units and flat arches if required.

/the parex historic kl range The Parex range of advanced high specification mortars is especially formulated for CORIUM. EA255 Light Grey

CM.1 One piece External return brick-tile (LH or RH)

CM.1 A Site bonded External return brick-tile (LH or RH)

EA250 Sandstone EA262 Bathstone EA264 Light Brown EA265 Mid Brown EA254 Dark Brown EA263 Brick Red

CM.2 A Stop end brick-tile (LH or RH)

CM.3 Soldier brick-tile

CM.4 Air brick-tile

EA266 Dark Red EA256 Mid Grey EA257 Dark Grey

Arch Set

CORIUM™ has UK and worldwide technical and patent approvals.

For further information on recognised mortar installers please contact us.

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/quality & creativity novotel

great western quarter, brentford Client: Accor Designer: Leech Rhodes Walker Architects Contractor: Willmot Dixon Sub-contractor: UK Facades The build consists of a hybrid in-situ and pre-cast concrete frame with a Metsec envelope and brick slip cladding.

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residential

great western quarter, brentford Client: Barrat Homes Contractor: Barrat Homes Sub-contractor: Stanmores Barrat’s rapidly growing Great West Quarter (GWQ) is along Brentford’s historic ‘Golden Mile’. This overlooks the expansive greenery of Richmond and the Royal Botanic Gardens at Kew. This 12 acre site will contain over 700 new homes.

Large format CORIUM.

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/quality & creativity

sainsbury’s

melton mowbray Client: Sainsbury’s Contractor: Simons Construction Ltd. Sub-contractor: A20 Ltd. 500sqm of CORIUM was used on the construction of this project. Fitting to a timber frame, Sainsbury’s needed a fast track cladding system as they had a time restricted build programme. CORIUM was chosen for its speed and simplicity, when compared to traditional building methods.

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north shields metro Designer: Sadler Brown Architects Contractor: May Gurney Rail Division Sub-contractor: Buildroute CORIUM provided a quality and cost effective solution to provide a robust stack bonded, large format, glazed appearance finish with significant programme advantages over a traditional cavity wall construction.

The system allows the steel profiles to be quickly installed securing the building fabric and removes the finished facing installation from the critical path.

Large Format CORIUM.

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/quality & creativity birmingham city university birmingham

Client: Birmingham City University Designer: Associated Architects Contractor: Willmott Dixon Construction Ltd. Sub-contractor: Alumet Systems (UK) Ltd. CORIUM was originally only going to be used for the glazed brick sloping window reveals as this ne-gated the need to use pre-cast concrete supports for traditional brickwork. The cost saving this provided meant they could use the CORIUM over the whole scheme, some 2,700sqm of CORIUM was supplied, in 6 different colours.

TM were approached to provide cladding solutions for the window reveals and a multi coloured strip around the bottom of the building. Traditional brick would not be suitable for the technical reveals and colour differences.

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/quality & creativity

shakespeare house hackney

Client: Shoreditch Housing Associatuion Designer: bptw Architects Contractor: Indecon Sub-contractor: Paneltec Shakespeare House was a poor quality housing block with inadequate living areas, small kitchens and bathrooms and a lack of amenity space. bptw architecture worked with Islington and Shoreditch Housing Association to regenerate the block.

Externally, Shakespeare House was overclad with CORIUM providing an attractive finish to modernise the building which will also be completely insulated to improve thermal efficiency, helping to reduce energy bills for residents.

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collegelands

student accomodation, glasgow Client: The UNITE Group Plc Designer: Manson Architect Contractor: Watkin Jones Speed of construction was essential for this high rise student accommodation in central Glasgow.

Over 5000m² of CORIUM was installed entirely from scissor lifts over 6 months, mainly throughout the harsh winter months with temperatures consistently remaining below freezing.

The strict design and planning stipulations led to the use of over 80,000 corners to achieve a traditional double pillar detail that replicated existing buildings, which allowed CORIUM to achieve a traditional brick façade with a modern, fast track form of construction. The through wall construction was made up of SIPS panels and the CORIUM steel profiles were fixed to vertical top hat sections.

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/quality & creativity

royal devon & exeter hospital exeter

Client: Exeter and the Royal Devon & Exeter NHSFT Designer: Devereux Architects Contractor: Interserve Sub contractor: Progressive Systems The new Research Innovation Learning Centre at Wonford is a single building, which will be shared by the University of Exeter, Peninsula College of Medicine and Dentistry and the Royal Devon and Exeter NHS Foundation Trust for education and training purposes.

The use of the CORIUM system provided an ideal solution to the design intent for a pitched facade which could not be achieved using a standard brick.

The Forticrete Walling Stone supplied included a mixture of both fair face and split face blocks which were used in a unique design along the side building.

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/quality & creativity

ashtead station Client: Network Rail Designer: bpr Architects Contractor: Raymond Brown Sub-contractor: Davant Cladding & Painting

Construction has recently been completed on a £1.35m contract for South West Trains to modernise Ashtead Station as part of the National Station Improvement Programme (NSIP).

The station entrance has been completely refurbished with a newer, brighter and larger booking hall.

The contract included demolishion of the existing 1970’s pre-fabricated ‘Clasp’ station buildings and replacing

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with new modular station buildings, which are based on Network Rail’s ‘Modular station’ design.

The design has been commended for its simple elegance, crisp lines, disciplined order and openness.

The upgrade of Ashtead station will make a noticeable difference for the community and businesses in the town who depend on the railway every day.

hassocks station Client: Network Rail Designer: bpr Architects Contractor: Raymond Brown Sub-contractor: Davant Cladding & Painting This brand new, much awaited station building has been built as part of the Department for Transport’s National Station Improvement Programme (NSIP), and will bring noticeable and lasting improvements for passengers who use the station.

Through NSIP, the old station building at Hassocks has been replaced with a state of the art modern building however, knowing that the subject of a new station was very close to the hearts of Hassocks residents, Southern worked closely with the Hassocks Rail Group & bpr architects/ TM on developing the station design – even to the point of agreeing the brick cladding finish so that it blended in with the traditionally built, existing nearby railway cottages.

The previous station was built in 1972 and became no longer fit for purpose. The key to the design of the new station building was to make it easier for railway staff to maintain, and provide more resistance to vandalism.

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/quality & creativity

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st ambrose college Client: St Ambrose College Designer: Sheppard Robson Contractor: Balfour Beatty TM was approached in 2009 to deliver the facade materials for the £24million buildings that would be sited on the school’s sports area.

Whilst a traditional brick option was initially proposed, the CORIUM brick cladding system was subsequently selected as it provided cost benefits, design solutions and, crucially, complied with the contractor’s ‘zero-harm’ policy on scaffolding.

TM were particularly keen to impress on the contractor Balfour Beatty the excellent health and safety rating of using CORIUM, which does not require scaffolding to install. The lightweight and easy-to-install nature of CORIUM allows installation to take place from scissor lifts.

Jonathan Davis, from Sheppard Robson, says: “The CORIUM brick system was suggested as a means to avoid scaffolding and get the building water-tight rapidly. Sheppard Robson worked closely with TM to review previous projects that had used the system, and to carefully select the right blend of finishes for the new school.

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/quality & creativity ibis hotel brighton

Client: Hodge Investments (Brighton) Ltd. Designer: Stride Treglown Contractor: McAleer & Rushe The brief was to offer a brick slip system that was quick & easy to install but robust enough to go all the way down to ground level. The colour/finish of the slips had to be sympathetic to materials on existing architecture in the immediate area.

CORIUM was specified to compliment the Wienerberger Dorchester red traditional brickwork used on the build.

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/off site manufacturing

Kingspan - Mid Kent College, pre-fabricated light steel framed panels.

Panels are able to be pre-fabricated by specialists off site, ready for speedy assembly on site, saving time and money.

Please contact us if you have a specific project concept in mind.

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/technical information supply & fix CORIUM recognised installers provide nationwide coverage.

On a suitable structure which has support at a maximum of 600mm staggered centres.

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property

result

Nominal weight of system including mortar

68 kg/m²

Resistance to wind loading and wind driven rain (BS 6375)

Exposure Class 2000

Fire performance (Building Regulations performance classification)

Class 0 surfaces

Impact resistance (UEAtc MOAT 43: hard and soft bodies)

Class E3 (performance) Class E2 (safety)

Water vapour transmission resistance

8.5 MNs/g

Frost resistance of brick clay tiles (EN:771)

F.2

Racking deflection

System retains high integrity with structure deflections of h/300

Nominal tile face dimension

215 x 65mm

Tile size tolerance

Mean of 10 between 213 and 217mm

foundation detail

Self drilling fixings to suit stud and insulation specification

Internal finishes

Cavity formed using galvanised steel 'top hat' or 'Z' sections

T: +44 (0 F: +44 (0 E: desig

Insulated steel frame

Rigid insulation board with taped joints (provides vapour barrier) Corium tile HPS200 Corium rails above DPC level

Optional DPC

150

Stainless steel Corium rails and fixings below DPC level

Concrete slab DPM below concrete slab

D

Job Title

Typi

Drawing

Damp proof coating to underside of insulation

CM-

Insulating blockwork

Foun

Drawing

Issue da Revision Scale: Drawn:

This dra Not for p Do not s

Foundation

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/technical information window section - trimmed reveal

Standard Corium tile HPS200 Corium rails

Insulated steel frame

T: +44 (0) F: +44 (0) E: design.u

Cavity formed using galvanised steel 'top hat' or 'Z' sections Soldier brick-tile (CM.3) or 3 courses of standard tiles Internal finishes

Lintel trim

Window reveal depth varies

DR Job Title:

Typic

Drawing N

CM-S

Drawing Ti

Wind With

Rigid insulation board with taped joints (provides vapour barrier) Self drilling fixings to suit stud and insulation specification

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Issue date Revision: Scale: Drawn:

This drawi Not for pro Do not sca

horizontal movement joint

T: +44 (0 F: +44 (0 E: design

Insulated steel frame

Self drilling fixings to suit stud and insulation specification

HPS200 Corium rails

Corium tile Corium tile fixed with epoxy adhesive Cavity formed using galvanised steel 'top hat' or 'Z' sections Max 15mm

Corium rail adjusted to allow gap for movement

Gap in vertical rails

DR

Job Title:

Typic

Mastic sealant Rigid insulation board with taped joints (provides vapour barrier)

Drawing N

Internal finishes

CM-S

Drawing T

Horiz Move

Issue dat Revision: Scale: Drawn:

This draw Not for pr Do not sc

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/technical information vertical movement joint on timber frame

Corium tile

Flexible filler with mastic sealant

HPS200 Corium rails

Cavity formed using timber battens

T: +4 F: +4 E: de

Breather membrane

Job

Ty

Draw

CM

Draw

Ve Mo

Insulated timber frame Vapour control layer

Internal finishes

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Issue Revi Scal Draw

This Not f Do n

fixing pattern

Position of fixings to perimeter

2400mm Corium rails Typical support centres 600

600

600

600

D

Staggered fixings

1200

Maximum fixing centres

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/colour range white 31100

10100

6026

2327

12000

13010

250

120

23500

25600

2329

2330

2332

2313

2310

2311

10090

61070

plain colours

note: 1. Please use the reference numbers for initial sample selection

2. To ensure excellent size consistency and a secure fit onto the rails,

CORIUM tiles are produced with a red body. Extremely durable colours or glazes are fixed into the surface during firing at over 1000ยบC

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2333

2334

2336

2325

12280

12200

74310

29270

29180

29001

29110

14193

2314

2316

42010

2309

63000

61070

92100

92901

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/colour range 33207

93801

17303

13392

13002

29270 with 133 + 240

13001

15601

2615 with 13302 + 29270

12274

13342

13372 + 13342

13003

15653

73311

15603

75110

14090

red multis

note: 1. Please use the reference numbers for initial sample selection

2. To ensure excellent size consistency and a secure fit onto the rails,

CORIUM tiles are produced with a red body. Extremely durable colours or glazes are fixed into the surface during firing at over 1000ยบC

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74010

73210

74117

93807

12244

12264

86305

13302

75075

22000 with 13302 + 270

74110

15611

15630 with Rustic Edge

93816

92905

14191

140

15610 + 133 with Rustic Edge

74210

13362

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/colour range 29000

2706 + 2903 + AMM16X

71010

73318

29050

buff and yellow multis 73010

brown multis 73110

73315

94186

73310

93400

93700

93811

410

93880

93770

10100 with 2904 + 2905

60053

note: 1. Please use the reference numbers for initial sample selection

2. To ensure excellent size consistency and a secure fit onto the rails, CORIUM tiles are produced with a red body. Extremely durable colours or glazes are fixed into the surface during firing at over 1000ยบC

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290

23511

29010

29013

75010

73315 + RS100

35500

94180

92800

93808

blue & grey multis 92960

93790

93800

93750

10140

10210

60003

10191

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/colour range 2321 + 70

52010

special blends Granville Dark Hand Blended

Granville Light Hand Blended

note: 1. Please use the reference numbers for initial sample selection

2. To ensure excellent size consistency and a secure fit onto the rails,

CORIUM tiles are produced with a red body. Extremely durable colours or glazes are fixed into the surface during firing at over 1000ยบC

/other options special sizes To date we have manufactured the following height tiles.

50mm 65mm 140mm 215mm for lengths please consult our technical department.

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327 x 215mm Large Format tiles.

/other options glazed tiles

41005

41004

41002

7783+E

7791+E

7767+E

8105+E

41014

41001

8111

8111+E

8112

8096+E

8096

8114

7778 + E

7787+E

41008

8112+E

8116+E

8115+E

41003

41013

8117+E

7770+E

860

41012

8104+E

41006

72000

We offer a standard range of both matt and gloss glazed finishes.

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feeling inspired? contact your nearest facades solutions provider Taylor Maxwell Glasgow 3000 Academy Park, Gower Street, Glasgow, G51 1PR Taylor Maxwell Edinburgh 1a Clerk Street, Loanhead, Edinburgh, EH20 9DP Taylor Maxwell North East Unit 16, Bankside, The Watermark, Gateshead, NE11 9SY Taylor Maxwell Leeds Unit 1 Bramley Grange, Skeltons Lane, Leeds LS14 3DW Taylor Maxwell Manchester Carlton House, 18 Albert Square, Manchester, M2 5PE Taylor Maxwell Nottingham Units 7 & 8, Castlebridge Office Village, Kirtley Drive, Castle Marina, Nottingham NG7 1LD Taylor Maxwell Birmingham 6080 Knights Court, Solihull Parkway, Birmingham Business Park, B37 7WY Taylor Maxwell Cardiff 13 Cathedral Road, Cardiff, CF11 9HA Taylor Maxwell Bristol Taylor Maxwell House, The Promenade, Clifton, Bristol, BS8 3NW Taylor Maxwell Theale The Hop Store, Unit 6, Brewery Court, Theale, RG7 5AJ Taylor Maxwell Barnet Cosmo House, 53 Wood Street, Barnet, EN5 4BS Taylor Maxwell Witham The Matchyns, Rivenhall End, Witham, CM8 3HA Taylor Maxwell Leatherhead Ashcombe House, 5 The Crescent, Leatherhead, Surrey KT22 8DY Taylor Maxwell Winchester Winchester House, Basingstoke Road, Kings Worthy, Winchester, SO23 7QF Vobster Cast Stone Co. Ltd. Newbury Works, Coleford, Radstock, BA3 5RX

Head Office Taylor Maxwell House The Promenade Clifton Bristol BS8 3NW

T: 0203 794 9377 E: info@taylor.maxwell.co.uk

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