DESIGN RESOURCE 2019
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Make it Work, Make it Last,
and Make it Safe!
Those are the directives you labor under when you’re designing or adapting products and systems to be used in harsh environments. At the outset, your design goals may sound simple, but if you’ve ever worked in this challenging area you understand how complex and frustrating the issues can be as you move from product or system definition to design and component sourcing. Having products perform in the presence of high heat, corrosive atmospheres, caustic fluids, extreme weathers, radiation, EMI/RFI interference, vibration, noise and magnetic fields can be daunting, especially when trying to predict the point of product failure. Fortunately, many world-class manufacturers are producing components specifically designed for the rigors and requirements of the harsh environments that you deal with. From the manufacturing floor and power generation, to remote sensing and extreme climates, these companies have researched your needs, and designed products that surpass expectations. In this second annual edition of our Design Resource series, we’re excited to bring you Harsh Environment Product Solutions from some of these top world-class suppliers in the field. You’ll find up-to-date information, product ideas, and even some questions to think about as you go through the process of defining an engineering need, designing to specs, testing for results, and producing a final product or system. Electro Sonic is Canada’s leading full-service electronic and electrical component distributor stocking components from over 200 world-class manufacturers. Specializing in custom program and service development for the needs of OEM and MRO customers world-wide, they work closely with you to find the solutions you require. Together they bring you on-line ordering, a trained and knowledgeable staff, broad part availability, rapid shipping and delivery, and service-oriented follow-thru for all your demanding component needs. The ultimate solutions to you or your customer’s requirements in the area of severe and demanding environments relies on smart analysis and creative design from you and your development team. Hopefully, our Design Resource on Harsh Environment Products can give you some insight on all that’s out there in components and equipment to make your design work.
Welcome to our Harsh Environment Design Resource. Enjoy the reading – and let your creativity loose!
TABLE OF CONTENTS
SUPPLIERS
Orion Fans TE Connectivity Sensata ebm-papst Carling Technologies Omron Automation APEM, Inc. Hammond Manufacturing
4-5 6-7 10-11 12-13 14-15 16-17 18-19 20-21
Delta Products Honeywell SCHURTER Amphenol ICC ITT Cannon Switchcraft Alpha Wire Fluke
24-25 26-27 28-29 30-31 32-33 34-35 36-37 38-39
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FEATURES
8-9 Dealing with Harsh Environments Harsh Environments Applicable 22-23, 41 Product Standards 43 Harsh Environment Line Card
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We’ll Make
You a Fan
Orion Fans manufactures a broad selection of AC fans, DC fans, EC fans, louvered filter fan kits, blowers, motorized impellers, fan trays and accessories for a variety of markets and applications. With the quickest response, largest available fan inventory, shortest lead times and competitive pricing, Orion Fans will deliver the exact cooling solution you need, faster than anyone.
Orion Fans welcomes requests for special features or unique design requirements. With in-house design engineering teams in the U.S. and China, our customer support and expert logistics departments develop the right product and program to minimize lead times, order quantity and overall cost.
Product
Orion Fans is focused on these markets and applications:
Highlight
EC Fans with IP68 & ATEX Protection Orion Fans Electronically Commutated (EC) fans include spark proof IP68-ATEX rated versions for applications involving explosive atmospheres or flammable gases. Developed for Zone 2 equipment, the implementation of IP68-ATEX fans into a design eliminates the possibility of an explosion or fire. Available in 60mm, 120mm and 172mm, the EC IP68- ATEX fans are designed for oil and gas, appliances, commercial and process control, refrigeration, HVAC, electronic enclosures and cabinet applications.
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• • • • • • • • • • • • • •
Appliances Alternative Energy Automotive Building Automation Communication / Servers Computer/Networking/Telecom Dispensing & Vending Equipment Electronic Enclosures & Industrial Panels HVAC Kiosks & Digital Signage Material Handling Medical Imaging Process Control/Industrial Controls & Automation Transportation
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We Make it
Easy for You PRODUCT LINE/DESCRIPTION EC FANS Offer a significantly lower power, energy efficient cooling solution for AC fan applications.
HARSH ENVIRONMENT FANS
APPLICATIONS/MARKETS
SIZE/CFM
• • • • •
Appliances White goods Ventilation hoods Enclosures Kiosks
• • •
Size: 60 - 250mm CFM: 20 - 460 Ratings: IP68, ATEX
• •
Process Control Industrial control and automation Marine Oil and Gas
• • •
Size: 60 - 323mm CFM: 18 - 1130 Type: Salt-fog, IP55, All-metal, Louvered Fan Kits
Process control machines Industrial control and automation HVAC Telecom Servers
• • • •
Size: 148 - 323mm CFM: 64 - 678 Ratings: IP55/56, NEMA 12 Snap-on, slide and hinged louvered guards Reusable filters for high density, water resistant, and fire protection
HVAC Kiosks High static pressure environments Exhaust systems Cleanrooms
• • •
All fan and fan tray applications in appliance Alternative energy Building automation Cabinet Enclosure Kiosk Medical equipment HVAC Vending Equipment
• •
Designed to withstand moisture, contaminants, salt • spray, high temperature, and • corrosive compounds.
LOUVERED FILTER FAN KITS
• •
Protect against dust, dirt, moisture from entering industrial, electrical, and electronic cabinets.
• • •
AC & DC MOTORIZED IMPELLERS High airflow AC and DC backward curved impellers maximize air movement and heat dissipation.
FAN ACCESSORIES Accessorize your fans all from one manufacturer. Complete line of fan guards, filters, fan cords, air flow monitors and controllers.
• • • • •
• • • • • • • • •
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•
•
Size: 133 - 404mm CFM: 165 - 1900 AC models include required capacitor DC models include Tachometer and PWM
Size 25 - 280mm Guards: Steel wire, wire mesh, plastic, push-on, louvered plastic guards have UV protection
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Every Connection
Counts!
Harsh environment connectors feature several design elements to help protect connections. These features include durable contacts, watertight seals, rugged metal or thermoplastic shells, and a firm, secure locking mechanism. Applications for these types of connector products include ECUs, joysticks, industrial and marine engines, control boxes, lights and CAN systems, just to mention a few.
RAYCHEM DR-25 SPECIAL PURPOSE TUBING Flexible, Chemical and abrasion resistant tubing specially formulated for optimum high-temperature fluid resistance and long term heat resistance • System 25 tubing • 2:1 shrink ratio • Flame-retardant When specially designed products are needed to meet a customer’s design specifications, TE Connectivity offers a wide variety of special purpose tubing. The special purpose tubing is available in a variety of materials, colors, shrink ratios, and sizes. Benefits of this type of tubing include compliance with AMS-DTL-23053 standards and UL/CSA recognition.
RAYCHEM VERSAFIT HEAT SHRINK TUBING AND SLEEVES Highly Flame-Retardant, Very Flexible, Low-ShrinkTemperature, Polyolefin Tubing, VERSAFIT heat-shrinkable tubing is a cost-effective choice for many commercial and military applications. • • • • • •
2:1 shrink ratio Low shrink temperature; faster installation & less risk of damage to component Very flexible; doesn’t easily wrinkle when bent Highly flame-retardant Hot stamps extremely well Environmentally friendly; Free of PBBs, PBBOs and PBBEs
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RAYCHEM AS81824 D-436 MINISEAL CRIMP SPLICES MiniSeal wire-to-wire splicing products offer solutions for hundreds of aerospace and defense applications. These environment-resistant splices provide excellent reliability, long term performance, AS81824/1 qualification, and a low installed cost. • • • • •
Immersion-resistant crimp splices are on QPL for SAE-AS81824 Small size Light weight Insulation and strain relief Easy installation
MiniSeal crimp splices consist of a plated copper crimp barrel and a separate, heat-shrinkable, transparent sealing sleeve. They can be used on a combination of wires, from 1:1 to 10:10. MiniSeal splices are one of the smallest, lightest, and most environment resistant splices available. They preserve the electrical integrity of the splice by preventing the penetration of liquids and the resulting chemical and galvanic corrosion.
SEALED AMPLIMITE D-SUB CONNECTORS MIL-SPEC D-SUB Connectors with water and dust ingress protection to IP67 • • • • •
Environmentally Sealed - IP67 Rated Grommet, interfacial seal, and internal connector sealant Standard and high-density versions Designed to meet MIL-DTL-24308 Intermateable with standard D-Subminiature connectors
Mil-Spec AMPLIMITE connectors from TE Connectivity (TE) are now available with environmental sealing to IP67 levels. Sealed AMPLIMITE cable connectors come in two series: • •
Series 109 standard-density, using Size 20 contacts Series 90 high-density, using Size 22 contacts
The connectors exceed IP67 performance levels, having been successfully tested by TE submerged to 1 m depth. The connectors include both grommet sealing on the wire-entry end and a one-piece interfacial seal on the mating face. The connectors are supplied with rear-release crimp contacts.
AMP SUPERSEAL 1.0 MM CONNECTORS Designed for the automotive industry, AMP SUPERSEAL connectors meet the sealing requirements outlined in IEC 529 and DIN 40050 IP67 specifications. • • • • •
Compact system minimizes packaging requirements Sealing reliability proven under harsh conditions Designed for ease of manual harness assembly, engine mounting and under hood environments Wire-to-Board (1.0 mm) and ECU applications, under hood or any location where sealing is required Suitable for automotive, truck, bus, or off-road vehicles
The cap and plug connector housings incorporate preassembled secondary locks to help insure correct and complete contact insertion into the housing and helps prevent the contacts from backing out during mating. The secondary lock cannot be closed if the contacts are not correctly inserted into the connector housing.
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Dealing with
Harsh Environments
“Harsh Environment” is a rather broad term. From a human standpoint it could mean any condition that might eventually lead to bodily injury to a person. From an engineering perspective, however, it needs to be further defined.
For commercial, industrial, or military use involving component parts or systems, a harsh environment means any set of circumstances that could subject a component or system to extremes of temperature, shock, dust, vibration, pressure, moisture, condensation, humidity, corrosive chemicals, explosive atmospheres, salt fog, electrostatic discharge (ESD), electromagnetic interference (EMI), electrical surges, G-forces, radiation or vacuum. Other terms used to define these conditions include inhospitable, severe, exacting, tough or hostile. Whatever the modifier, the conditions, whether enclosed in a building, out of doors, in space or under the sea, demand components and systems that can ensure performance and reliability throughout the lifespan of the product. Applications for electronic and electrical components can span from Earth to sea to space. The components you ultimately choose must withstand one or more of the conditions described above. Fortunately, component level engineering solutions from manufacturers are constantly being developed, refined, and released to meet the needs of extremely demanding applications and their everchanging specifications for size, cost, performance and lifetime. The level of environmental harshness in the final application can also vary, from nominal to critical. This level can serve as a guideline to the expertise needed by the design team assigned to ultimately focus on a project. The following application areas all require consideration of harsh environmental factors, but each to a different degree:
Power generation facilities (EMI, vibration, chemicals, pressure)
Off-road equipment (vibration, temperature extremes)
Consumer & commercial vehicles (vibration, moisture, humidity)
Agricultural equipment (vibration, shock, moisture)
Grain elevators (explosive dust, heat)
Offshore drilling (temperature extremes, vibration, shock, salt water)
Mining (temperature extremes, vibration, shock, chemicals)
Chemical plants (pressure, chemicals, temperature)
Waste treatment facilities (moisture, organic chemicals)
Hazardous waste facilities (temperature, chemicals)
Pipelines (temperature extremes, pressure)
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SERIES 1 Solid State Relay
•
High vibration resistance
•
Switching that doesn’t generate sparks or electric arcs nor does it bounce either electrically or mechanically
•
Position insensitive
•
Fast switching capabilities
For the product or system engineering designer developing a product or system for one of these applications, the task begins before circuit design. Most importantly, evaluating the challenges of a harsh environment application requires a deep understanding of the final operating environment and how it will interact with all of the components, interfaces and materials involved. Typically, the product engineering process tracks the following steps:
Understand the product or system needs
Identify the environmental requirements of the application
Design the product or system
Model the product given the final application environment parameters
Specify the needed components and materials to fit the necessary requirements and ratings
Prototype the product
Test the prototype in situ to evaluate reactions of the design to the test conditions
Adjust & finalize design choosing component solutions to maximize value
This is particularly critical in applications that demand attention to established manufacturing parameters, like process control systems for chemical plants or nuclear facilities. Designing for these types of systems is crucial because failure could cause not only equipment breakdown, but could threaten the facility and personnel. The design of electronic systems to be deployed in harsh environments is often (but not always) limited to the following factors:
Temperature (extremes can affect component performance)
EMI or RFI (often prevalent in industrial locations due to high power usage)
Electrical anomalies (power surges, transients and ESD)
Mechanical robustness (to counter vibration, atmospheres, corrosion, moisture, etc.)
There are several ways to design and build your product to withstand the external factors inherent in rugged and demanding environments. One of the most important is to work closely with each of your component suppliers to qualify parts to the level of performance needed for the application. The types of components available in the market today to help meet harsh specifications include the following:
Shielding
Water tight enclosures
Hardened ICs
Protective wire wraps
Watertight seals
Heavy duty cable & cable assemblies
Conformal coatings
Resilient enclosures
Shock absorbers
Supplemental heaters, coolers & controls
Surge suppressors
Advanced insulation
Encapsulated components
Ruggedized connectors
This list could go on. But the idea is that designing and building products or systems that will be exposed to harsh environmental conditions, and perform well, is a team effort. It involves your design team, your test engineers, and the product experts available to you when you work with a full-service, authorized distributor of electronic components. Making a product or system rugged and able to withstand environmental stress involves more than surrounding it with foam and placing it in a case. It also involves keeping it cool, dry, dust and contaminant-free, and protected from electrical surges and damaging radiation. By getting as much information as possible on the front end of your design process, your team can produce a result that will perform well, meet its predicted lifetime, and return significant value to its user. There isn’t a better definition of good design than that.
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Sensata Technologies is one of the world’s leading suppliers of sensing, electrical protection, control and power management solutions with operations and business centers in twelve countries. Sensata’s products improve safety, efficiency and comfort for millions of people every day in automotive, appliance, aircraft, industrial, military, heavy vehicle, heating, air-conditioning and ventilation, data, telecommunications, recreational vehicle and marine applications.
Sensata-Crydom Solid State Relays Sensata-Crydom is the world’s leading solid state relay manufacturer. They offer the widest range of off-the-shelf solid state relays, contactors, and related products. Because of their dedication to quality, most Sensata-Crydom products are agency approved by UL, CSA, VDE, and TUV, and carry the CE mark signifying conformance with many IEC/European standards and directives. Their products comply with the latest legal and environmental regulations such as RoHS, China RoHS, Conflict Materials, Strategic Materials, WEEE, and REACH.
Sensata-BEI Sensors Position Sensors Sensata-BEI specializes in speed and position sensors for extreme applications. Serving the industrial, military, aerospace and off-highway markets, Sensata-BEI provides an extensive range of products from standard off-the-shelf to completely customized solutions for any challenging application. Backed by decades of experience, Sensata-BEI designs sensors that offer uncompromising quality, performance and reliability.
Sensata-Airpax Circuit Breakers Sensata-Airpax is a leading global manufacturer of hydraulic-magnetic circuit breakers and protectors. Current ratings from .020 up to 1200 amps are available in a number of configurations. Sensata-Airpax products are agency approved by UL, VDE, TUV and CCC and display the CE mark signifying conformance with various IEC / European standards and directives. The products also comply with the latest legal and environmental regulations such as RoHS, and REACH. Sensata-Airpax is the only supplier of MIL Qualified hydraulic-magnetic circuit breakers.
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PRODUCT FAMILY
APPLICATIONS
SOLID STATE RELAYS
• Factory Automation • Medical Machinery • Food & Beverage Equipment • Packaging Equipment • Lighting System • Alternative Energy • Data Center Power Management • Communication Systems
• Panel Mount Solid State Relays • DIN Rail Mount Solid State Relays • PCB Mount Solid State Relays • Plug-in Mount Solid State Relays
KEY PRODUCTS Series 1 • • • • •
Ratings from 10 to 125 Amps @ 24-540 VAC Dual SCR output for heavy industrial loads Zero voltage or instantaneous turn-on outputs UL/CSA/VDE Approved CE Compliant to EN60950-1
NOVA22 Series
• 22.5mm package with various outputs screw options allowing ring terminal use • Ratings up to 35 Amps at 600 VAC or 30 Amps at 200 VDC • IP20 touch-safe housing • LED input status indicator
EL Series
• Ratings up to 30 amps at 280 VAC or 10 amps at 100 VDC • UL Recognized • TUV, CE, and RoHS compliant • Dual SCR output (AC models) • Power MOSFET out (DC models) • Zero voltage or instantaneous turn-on outputs (AC models)
POSITION SENSORS • Incremental Encoders • Absolute Encoders • Hall Effect Sensors • Potentiometers • Inclinometers • Electronic Interface & Wireless Modules
• Factory Automation • People Moving Machinery • Agriculture Equipment • Oil & Glass Equipment • Material Handling • Construction & Mining Equipment • HVOR • Robotics
H25 Series • • • •
Matched thermal coefficients 40 Lv ABEC 7 bearings EMI shielding Meets NEMA 4 and 13 requirements when ordered with shaft seal
H20 Series
• Die cast aluminum with iridite finish housing and 303 stainless steel shaft • Shaft loading up to 40lbs. axial and 40 lbs radial • Meets NEMA 4 and 13 requirements • EMI Shielding
HS35 Series
• Dual output option • NEMA 4 and 13 ratings available • IP65 environmental rating • Custom high-efficiency optics
CIRCUIT BREAKERS • Hydraulic-Magnetic Circuit Breakers 1. UL489 Listed product 2. UL1077 Supplementary product 3. MIL Qualified Circuit Breakers
• Data Centers & Telecom • Generators • Medical Equipment • HVAC • Solar Power • Electric Vehicle Charging • Transportation • Robotics
209 Series
• UL489 Listed or UL508 Recognized • 115% trip point capable for UL and NEC requirements • High pulse tolerance and long time delay
LEJ Series
• 10k amp interrupt @ 240VAC, 30 amps • Consistent rating performance over wide ambient range • Shock and vibration capability more suited for Zone 4 seismic environments
LEL Series
• UL489 Listed • Small & Compact Design • Dual coil will react to 67VAC • 35 Hz signal for generator applications
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Air Movement
Expertise
ebm-papst is an innovator and global market leader in fans, blowers, and motors with core competencies in motor technology, aerodynamics, and electronics. Their comprehensive portfolio of over 15,000 different AC, DC, and EC powered products features the latest designs to optimize air flow, maximize efficiency and decrease noise. ebm-papst’s extensive knowledge and resources allow them to consistently supply the optimal air movement solution for applications in a wide variety of markets including Agriculture, HVACR, Industrial, IT / Telecom, Lighting, Medical, Transportation, and more!
Why
ebm-papst
Innovative Solutions:
Testing and Analysis:
Equipment:
• Optimize Air Flow • Lower Energy Consumption • Minimize Noise • Reduce Operating Costs • EC Advanced Technology • Extensive IP68 Offering
• Acoustic • Air Performance • Circuit Analysis • Environmental • Reliability • CFD Simulation
• Acoustic Test Chamber • Air Testing Lab • Burn-in Ovens • Electrostatic Powder Paint System • Robotic Welder • Sheet Metal Fabrication
Product
Highlight
IP68 Rated Fans
Optimal and Reliable Performance in Harsh Environments • Ideal for applications with extreme environmental challenges • Fully encapsulated electronics protected against dust and water • DC centrifugal and tubeaxial fans ranging from 60 mm to 190 mm • 12, 24, and 48 VDC options available
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Air Moving
Solutions
PRODUCT LINE/DESCRIPTION COMPACT FANS
Compact, quiet, and highly efficient energy-saving fans. Available in many voltages and in all standard sizes.
RADICAL® BACKWARD CURVED MOTORIZED IMPELLERS
Supply air flow at medium system pressures; air is drawn in over the motor and discharged radially.
AXIAL FANS
APPLICATIONS/MARKETS
SIZE/CFM
Applications:
• AC Size: Ø80 - 225 mm CFM: 14.1 - 1,106
EV charging stations, laser cooling, medical equipment, power supplies, printers/copiers, routers, servers
Markets:
• DC Size: Ø25 - 250 mm CFM: 1.2 - 1,200
Data Center, Industrial, IT / Telecom, Medical
• EC Size: Ø80 - 250 mm CFM: 47 – 1,120
Applications:
• AC Size: Ø130 – 630 mm CFM: 135 – 10,470
Markets:
• EC Size: Ø130 – 630 mm CFM: 165 – 9,915
Cleanrooms, exhaust systems, routers, telecom equipment Data Center, IT / Telecom, Transportation, Ventilation
Applications:
• AC Size: Ø200 – 910 mm CFM: 300 – 18,876
Supply air flow at low system pressures. Complete fan packages provide easy mounting, minimal depth, low noise, and high efficiency.
Condensers, horticulture, industrial and commercial air conditioners, livestock ventilation
Markets:
• EC Size: Ø200 – 1600 mm CFM: 325 – 49,000
CENTRIFUGAL BLOWERS
Applications:
• AC Size: Ø85 – 400 mm CFM: 47 – 4,410
Markets:
• DC Size: Ø40 mm CFM: 10.6
Agriculture, Air-conditioning, Commercial Refrigeration, Data Center, Industrial, Ventilation
Suitable for applications with relatively high pressures. External rotor motor combined with a forward curved centrifugal wheel with a scroll housing.
Exhaust systems, machine cooling, range hoods
COOLING SOLUTIONS FOR THE LIGHTING INDUSTRY
Applications:
Industry-leading lifetime, efficiency, reliability, and noise signatures – virtually silent at as low as 7 dB(A). Reference designs for Bridgelux, CREE, Phillips, Xicato and more.
Air-conditioning, Appliance, Industrial, Transportation, Ventilation
Digital signage, kiosks, theatrical and stage lighting, retail and high bay lighting, architectural lighting, spot / track lighting
• EC Size: Ø85 – 450 mm CFM: 56 – 5,600
• DC Size: Ø25 to 200 mm CFM: 0.5 - 150
Markets: Lighting
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MANUFACTURING POWER MANAGEMENT AND CONTROL PRODUCTS FOR OEMS WORLDWIDE.
About Carling Technologies There are few products Carling Technologies hasn’t turned “ON” and fewer industries that haven’t turned to Carling for solutions. With ISO and IAFT 16949 registered manufacturing facilities and technical sales offices worldwide, Carling ranks among the world’s largest manufacturers of circuit breakers, switches, power distribution units, digital switching systems and electronic controls.
Quality By
Design!
With close to 100 years of providing customers with the best in switching, control and circuit protection products, Carling Technologies pledges to continue to lead the industry with total commitment to quality. Our goal is to provide our customers with products of the best possible quality, consistently meeting all specified design parameters.
DOWNLOAD 2D/3D FILES on Carling’s configurit tool • www.carlingtech.com/configurit Configure a Complete and Valid Part Number!
PART NUMBER: V 1 B 2 S 0
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PRODUCT FAMILY
APPLICATIONS
KEY PRODUCTS
SEALED ROCKER SWITCHES
• • • •
On/Off Highway Equipment Marine Military Armored Vehicles Mining Machinery and Equipment • Any Application Requiring Environmental Protection
V-Series Contura®
SEALED TOGGLE SWITCHES
• Off-Highway Vehicles • Armored/Law Enforcement Vehicles • Commercial Food & Refrigeration Equipment • Military Equipment • Applications Requiring Stringent Sealing in Explosive Environments
ST-Series
MINIATURE & SUBMINIATURE SWITCHES
• • • • • • •
1M-Series & 1S-Series Rockers • IP67 Sealing Protection: 1MS, 1SS, 1SM • 1-2 Poles [1MS] • 1-3 Poles [1SS & 1SM] • Variety of Circuit & Termination Options 2M-Series & 2S-Series Toggles • IP67 Sealing Protection: 2M1H, 2MS, 2SS, 2SM • 1-3 Poles [2M1H & 2MS] • 1-2 Poles [2SS & 2SM] • Variety of Circuit & Termination Options 3M-Series & 3S-Series Pushbuttons • IP67 Sealing Protection: 3MNH, 3SS, 3SM • IP68 Sealing Protection: 3MS • 1-2 Poles [all] • Variety of Plunger & Bushing Lengths
BATTERY DISCONNECTS
• On/Off Highway Equipment • Military • Marine
BD-Series • Single Pole, 100-300 Amps • 12VDC/24VDC • IP67 Sealing Protection • Red, Yellow or Black Ergonomic Knob • Lock Compatible BD1-Series • Single Pole, 250 Amps • 12VDC/24VDC • Permanent or Removable Key • IP67 Sealing Protection [when key is assembled] • M10 Stud: 19mm or 27 mm Lengths
HYDRAULICMAGNETIC CIRCUIT BREAKERS
• • • •
AM-Series • 0.020-50 Amps • Max Voltage: 250VAC, 80VDC • UL 1077 Recognized, UL 1500 & CSA Accepted CM-Series • 0.020-100 Amps • Max Voltage: 277VAC, 80VDC • UL 1077 Recognized, UL 1500 & CSA Accepted MS-Series • 0.20-30 Amps; 65VDC, 240VAC, 120/240VAC • Compact Design • UL 1077 Recognized, cuL Recognized, TUV Certified
Certified to IP66/68, offering complete protection against dust, prolonged spray and submersion under pressure.
Designed to conform to MILDTL-3950G requirements for environmentally sealed toggle switches and compliant to UL60079-15 standard for use in explosive gas environments.
Sealed rocker, toggle and pushbutton options available in 1 to 3 pole configurations and up to 6 amps.
Designed to minimize battery drain and ensure maintenance personnel safety.
Sealed, metal toggle circuit breakers available in 1 to 3 poles.
Instrumentation Test Equipment Telecommunications Networking Handheld Appliances Medical Equipment Low Power On/Off Designs
Generators & Welders Power Supplies Marine Military Vehicles & Communication Equipment
• • • • •
1 or 2 Poles 15A 24VDC 125VAC, 20A 12VDC 250VAC Rocker, Paddle or Locking Rocker Actuators Temperature Range from -40°C to +85°C UL, CSA
• • • • • •
1 or 2 Poles 10A 250VAC, 15A 125VAC, 16A 12/24VDC Bat, Tall Bat or Paddle Actuators IEC 60529 IP68 Sealing Performance Toggle Seal Bonds to Toggle, Pin and Bushing Optional O-Ring Assures Additional Under Panel Sealing Protection • UL61058-1 & cUL Recognized
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We Serve Your
Industry!
Omron Automation has developed a number of solutions that ensure longevity and high performance in the harshest of environments. The IP-rated products can withstand challenging operating conditions and maintain integrity in extreme environments. In automotive applications and metal cutting, a common cause of sensor breakdown is cutting oil. Omron’s oilresistant IP67G components provide rugged durability for harsh environments so that manufacturers who use cutting oil can eliminate oil ingress by any path, minimize unexpected machine downtime and lower the overall cost of ownership of their equipment. These sensors successfully keep oil out thanks to fluororesin cable sheaths that provide extra-strong resistance to deterioration as well as extra protection at joints and moving sections. Components used in food and beverage production machinery must be washdown-resistant, both for the sake of overall longevity and cost-effectiveness. If they are too delicate to be washed down, they could begin supporting dangerous levels of bacterial growth. They could also lead to expensive downtime if they fail prematurely. Omron has developed a number of solutions that ensure longevity and cleanability in the harshest of environments. The IP69K-rated products can withstand both high and low ambient operating temperatures and maintain integrity during washdowns in extreme environments. Their rounded and sealed construction allows for high washdown pressures at any angle and ensures resistance to aggressive cleaning solutions. Omron Automation is an industrial automation partner that creates, sells and services fully integrated automation solutions that include robotics, sensing, motion, logic, safety and more. Find out more on www.e-sonic.com
Your trusted partner in advanced automation technologies for today and tomorrow.
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PRODUCT LINE/CATEGORY E3FA/E3RA
High performance wash down resistant photoelectric sensor in compact M18 housing Category: Sensors Wash down resistant
E3FB/E3RB
High performance wash down resistant photoelectric sensor in compact M18 housing Category: Sensors Wash down resistant
FEATURES/BENEFITS • The E3FA/E3RA family provides a wide range of high quality M18 cylindrical sensors, with models designed for standard or special applications. • Simplicity in selection and installation • Compact size with flush mounting option • IP67, IP69K for wash down resistance • Straight or Radial models in cylindrical M18 plastic housing • Background suppression, Limited Distance and Transparent detection models available • The E3FB/E3RB family provides a wide range of high quality M18 cylindrical sensors, with models designed for standard or special applications. • Nickel-plated brass housing • Compact size with pre-wired or M12 connector options • IP67, IP69K for water and wash down resistance • Straight or Radial models in cylindrical M18 housing • Background suppression, Limited Distance and Transparent detection models available
E3FC M18
• • • • • •
E3ZM
• This high-temperature, high-pressure photoelectric sensor is designed with a food grade 316L stainless steel housing. High grade stainless steel housing (SUS316L) • IP67 and IP69K for wash down resistance • Ecolab tested and certified detergent resistance • Laser-etched part number and markings • Switch-selectable Light-On/Dark-On operation
D40R
• RFID provides a high degree of tamper resistance; magnetic and keyed type door switches can be easy to defeat, unique coding makes it virtually impossible • Clean/Sanitize in Place; stainless steel pre-wired versions are rated IP69K for use in food and beverage applications • LEDs support easy visualization of operation status; Green LED indicates the state of the output; for D40R RFID version flashing means the wrong actuator has been used • Install up to 20 switches in series; reduce the cost of monitoring circuits by putting switches in series
A22E/A22NE-P
• • • •
Photosensor in highgrade stainless steel housing Category: Sensors Wash down resistant
Photoelectric sensor in compact stainless steel housing Category: Sensors Wash down resistant
Non-contact Door Switches with long life solid state outputs that connect to most 2NC input safety monitoring devices, IP69K rated Category: Safety Wash down resistant
Emergency stop pushbutton switches (22” dia. or 25” dia.) Category: Safety Wash down resistant
The E3FC represents a compact M18 sensor with high housing High grade steel housing (SUS316L) Proven with various industrial detergents of Ecolab and Diversey Withstands heat shock conditions Epoxy resin at connector/cable end preventing water ingress Bright visible red LED enabling easy alignment protection for washdown applications in Food & Beverage industry.
Direct opening mechanism to open the circuit when the contact welds Safety lock mechanism prevents operating errors Lever for easily mounting and removing the switch blocks Finger protection mechanism on switch unit standard
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17
Creating Global HMI Solutions Switches, LED Indicators, Joysticks, Switch Panels
For over 65 years, APEM has been a leading manufacturer of high quality miniature and industrial switches, offering one of the broadest ranges of products in the industry. APEM’s portfolio is comprised of an expanding range of HMI component, including switches, joysticks, LED indicators and keypads. APEM is a vertically integrated manufacturer with a strong commitment to maintaining its exceptionally high standards in safety, service and reliability, while continuing its emphasis on innovation and product development. Developed for use in harsh environments, APEM products are built to withstand extreme conditions such as dirt, water, ice, chemicals and heavy shock & vibration.
ROCKER SWITCHES
18
DESCRIPTION
APPLICATIONS
KEY PRODUCTS
Wide range of rocker switches with options including illumination, colors, symbols, bezel styles, terminals and sealing.
• • • • •
• • • •
Agriculture Heavy equipment Material Handling Industrial Automation Military
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KH KR KL KG
TOGGLE SWITCHES
LED INDICATORS
THUMB CONTROLS
EMERGENCY STOP SWITCHES
DESCRIPTION
APPLICATIONS
KEY PRODUCTS
High performance toggle switches in a variety of actuators styles, terminals, poles, functions, finishes, bushings and sealing.
• • • • •
• • • • •
DESCRIPTION
APPLICATIONS
KEY PRODUCTS
Panel mount LED indicators in 8 different bushing diameters with a large selection of LED colors & brightness, bezel styles, finishes & mounting.
• • • • •
• • • • • • • •
DESCRIPTION
APPLICATIONS
KEY PRODUCTS
Patented range of miniature Hall effect joysticks featuring many different actuator functions, handle options, mounting & output options.
• • • • •
• TS Series
DESCRIPTION
APPLICATIONS
KEY PRODUCTS
Sealed panel mount Emergency Stop switches with high mechanical lifecycles, numerous pole options and several different actuator functions & styles.
• • • • •
• ES • A02ES-H • AO2ES-I
Agriculture Heavy equipment Material Handling Industrial Automation Military
Agriculture Heavy equipment Material Handling Industrial Automation Military
Agriculture Heavy equipment Material Handling Industrial Automation Military
Agriculture Heavy equipment Material Handling Industrial Automation Military
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12000 5000 CT 11000 6000
Q6 Q8 Q10 Q12 Q14 Q16 Q22 QRM
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Hammond offers a broad line of enclosures designed to protect electronics from the harmful effects of water and dust in industrial and harsh environments. Enclosures rated UL Type 4X have the added benefit of corrosion resistance and are widely used across industry in general. Two markets where corrosion resistance is critical are oil & gas and food & beverage.
Why Choose
Hammond?
Hammond offers enclosures and accessories adaptable to nearly unlimited applications. They excel at protecting equipment from the ingress of water and dust, and different enclosure materials satisfy different chemical resistance requirements: • Polycarbonate enclosures offer resistance against chemicals such as acetic acid, ammonium phosphate, and citric acid. • Glass reinforced polyester offers resistance against chemicals as ammonium nitrate, axle grease, and butyric acid. • Aluminum enclosures offer resistance against chemicals such as acetone, ammonium sulfate and gasoline.
Adaptability Hammond enclosures are not tailored to a few vertical markets. Instead, they are used broadly across many industries. In part, this is due to adaptability. On their own, they can be used to house hand-held instruments or mounted to a wall. With accessory kits they can also be mounted to a pole.
20
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POLYCARBONATE ENCLOSURES 1554, 1555, 1555F • Over 100 configurations available • Ideally suited to house PC boards • Options include clear, smoked, or styled lids, or integral wall-mounting flanges • Designed to meet IP68 • cUL & UL listed (UL508A) to NEMA 4/4X and 6/6P
ABS PLASTIC ENCLOSURES 1554, 1555, 1555F • Over 40 sizes available • Ideally suited to house PC boards • Water ingress protection at a lower price
DIE-CAST ALUMINUM ENCLOSURES 1590Z, 1550Z • Over 30 sizes available • Ideally suited to house PC boards • Available with black or gray powder coat for added protection • Designed to meet IP68 • cUL & UL listed. Certified to Type 4, 4X, 6, 6P
ACCESSORIES Accessories for Hammond industrial water-tight enclosures include: • • • • •
Inner panels Pole mounting kits Nylon IP68 cord grips Brass IP68 cord grips Pressure compensation plugs
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21
Harsh Environments Applicable Product Standards Source: Sensata
From an engineering perspective, a harsh environment application is one in which the performance or even survival of the product or system is at best difficult and at worst near to impossible. Designing products that must perform in severe circumstances and locations can be accomplished, however, by wrapping the system in a protective shell, by designing from the ground up and using components specifically meant to resist the stresses of environmental factors, or by a combination of both methods. Whatever the method, it necessitates selecting parts that conform to one or more of the various engineering standards specifically addressing the ability of parts to meet the demands of performance in a harsh environment. While countless engineering standards exist to ensure the individual performance of all types of components, several are of key importance in the harsh environment area. Here is a review of some of the most important ones.
Protection in a Case: NEMA In the simplest sense, keeping the environment from interfering with a product or system can be accomplished by putting it in a box or a cabinet. But, in this case, not just any box or cabinet. Enclosures are rated by the National Electrical Manufacturer’s Association (NEMA) for their applications, and the environmental conditions against which they protect. The NEMA standards used in North America apply to cabinets and enclosures used to house electronic equipment for indoor and some outdoor industrial applications. Each is rated to protect against access by hazardous parts and additional designated environmental conditions. Most NEMA product ratings do not require independent testing and leave compliance up to the manufacturer, but some do. For example, the NEMA 12 standard requires substantial testing, mainly for dust and water. NEMA specifies how an enclosure must perform, not how it is manufactured. Some of the NEMA ratings most frequently applicable to harsh or hazardous environments are: • NEMA 6 – protects against ingress of objects, dirt, splashed water and is undamaged by external ice buildup. • NEMA 7 - enclosures are designed to contain an internal explosion without causing an external hazard. These enclosures are intended for indoor use in hazardous locations. • NEMA 8 – enclosures are designed to prevent combustion through the use of equipment immersed in oil. • NEMA 9 – enclosures are designed to prevent the ignition of combustible dust. • NEMA 10 – designed to contain an internal explosion without causing an external hazard, these enclosures also meet requirements of the Mine Safety and Health Administration.
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Switching, Sensing, Cooling and Connecting: IP Ratings While enclosing a product or system in a protective enclosure can offer substantial protection, operating components like switches, connectors, sensors and cooling devices mounted outside of the enclosure must also perform. In many component cases the most applicable harsh environment standards are offered by the International Electrotechnical Commission (IEC) Ingress Protection Marking (IEC 60529), or IP ratings. IP ratings are a classification system that indicate the degree of protection built into a product from solid objects, dust, accidental contact, and liquids. The American National Standards Institute (ANSI) and NEMA are members of IEN and contribute to the IP standards, some of which include the following: • IP20 – rated for protection from solid objects, but not water. • IP23 – rated for protection from solid objects & spray. • IP44 – rated for protection from solid objects & splashed water. • IP54 – rated for dust resistance & protection from splashed water. • IP 55 – rated for dust resistance & protection from hosed & rain water. • IP65 – rated for dust exclusion & protection from hosed water. • IP67 – rated for dust & temporary immersion protection. • IP68 – rated for dust exclusion & water tightness. • IP69K – rated for resistance to steam and high pressure water. Use of the IP ratings system is also becoming common in the consumer electronics market, as devices like mobile phones, cameras, and computers are being marketed as water resistant, waterproof, and dustproof.
For Products That “Cannot Fail”: SIL A product’s Safety Integrity Level (SIL) is an IEC system (IEC 61508) that defines the relative level of risk reduction provided by a safety function: the higher the SIL level, the greater the degree of safety built into the system. The 4 SIL levels, and the relative levels of safety categorized by each, are presented in this table.
SAFETY INTEGRITY LEVEL
SAFETY
PROBABILITY OF FAILURE ON DEMAND
RISK REDUCTION FACTOR
SIL 4
> 99.99%
0.001% to 0.01%
100,000 to 10,000
SIL 3
99.9% to 99.99%
0.01% to 0.1%
10,000 to 1,000
SIL 2
99% to 99.9%
0.1% to 1%
1,000 to 100
SIL 1
90 % to 99%
1% to 10%
100 to 10
SIL is a measure of the amount of risk reduction provided by a Safety Instrumented Function (SIF). SIL 4 offers the highest level of safety integrity, and SIL 1 the lowest.
Designers using SIL certified components in a design can allow final end users of a system to achieve the level of system safety they require in a simple, efficient, and time-effective fashion. Using certified products in a design also allows engineering to calculate and claim an overall system safety rating, including Mean Time to Failure (MTF). Continue on page 41
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23
Cabinet Thermal
Solutions
Ingress Protection
Rated Fans Heaters
PART NUMBER NUMBER PART
HEH050BA HEH050BA
HEH100BA HEH100BA
HEH050PA HEH050PA
HEATING CAPACITY (W)
DIMENSIONS
RATED VOLTAGE (VDC)
RATED INRUSH CURRENT (A)
WEIGHT (LBS / KG)
INDOOR INDOOR // OUTDOOR OUTDOOR
500
In: 5.9H x 5.7W x 1.8D mm: 150H X 145W X 45D
220
2.5 1.5
1.1 3.3 / 0.5 1.5
UL, UL, CE CE
1000
In: 9.3H x 7.3W x 2.3D mm: 235H X 185W X 58D
220
5.0
3.3 / 1.5
UL, UL, CE CE
500
In: 5.9H x 5.7W x 1.8D mm: 150H x 145W x 45D
48
12.5
1.3 3.3 / 0.6 1.5
UL, UL, CE CE
1000
In: 1.7H x 19.0W x 7.0D mm: 44H x 483W x 177D
48
22.0
53.3 / 2.3 / 1.5
UL, UL, CE CE
1000
In: 9.4H x 7.3W x 2.2D mm: 240H x 185W x 57D
48
22.0
3.3 / 1.5
UL, UL, CE CE
HEH100PB HEH100PB
HEH100PA HEH100PA
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Delta IP56
Axial Fans
PART NUMBER
DIMENSION (MM)
OPERATING VOLTAGE CURRENT POWER (W) SPEED VOLTAGE (VDC) (VDC) (A) (RPM)
NOISE (DB-A)
AIR FLOW (CFM)
AIR PRESSURE OPERATING TEMPERATURE (ยบC) (IN H2O)
AFB0612H-EP
60x60x25
5.0~13.8
12
0.14
1.68
4250
34.0
22.63
0.21
-10 ~ +70
AFB0612EHD7B
60x60x25
6.0~13.8
12
0.32
3.84
6000
44.0
32.45
0.42
-10 ~ +70
PFB0812UHE-EP
80x80x38
10.2~13.8
12
0.99
11.88
6550
57.5
91.87
0.97
-25 ~ +60
PFB0848UHE12C
80x80x38
36.0~60.0
48
0.23
11.04
6400
58.0
89.09
0.21
-40 ~ +70
PFB0948GHED6W
92x92x38
36.0~60.0
48
0.35
16.80
6000
60.5
123.58
1.02
-10 ~ +70
FFC0948BY7T
92x92x38
36.0~75.0
48
0.17
8.16
3900
49.5
86.40
0.35
-25 ~ +70
AFB1224EHE-EP
120x120x38
21.6 ~ 26.4
24
0.85
20.4
4600
58.5
212.57
0.84
-10 ~ +70
PFB1248UHE-EP
120x120x38
30.0~60.0
48
0.88
42.24
5300
66.0
243.66
1.31
-40 ~ +70
Delta IP55
Blowers
PART NUMBER
DIMENSION (MM)
OPERATING VOLTAGE (VDC)
VOLTAGE (VDC)
CURRENT (A)
POWER (W)
SPEED (RPM)
NOISE (DB-A)
AIR FLOW (CFM)
AIR PRESSURE (IN H2O)
OPERATING TEMPERATURE (ยบC)
BFB0405HHA-TZP4
40x40x10
4.0~5.5
5
0.16
0.80
8500
34.5
3.00
0.56
-10 ~ +70
BFB0512HH-T50F
51x51x15
10.0~13.8 12
0.21
2.52
6500
45.0
4.59
0.87
-10 ~ +70
BFB0724H-T500
75x75x30
14.0~27.6 24
0.12
2.88
2900
38.0
11.30
0.48
-10 ~ +70
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25
Honeywell is
the Right Switch!
Honeywell’s MICRO SWITCH switches fill many roles in customers’ applications, including presence/absence/ positioning, inspection/recognition, condition measurement, and operator/machine interface. From sealed switches used in high temperature applications to large cable-pull switches ensuring safety on conveyors, Honeywell is the right switch!
PRODUCT CATEGORY / FEATURES
APPLICATIONS
KEY PRODUCTS
HEAVY-DUTY LIMIT SWITCHES
• • • • • • • • • •
Machine tools Automotive machine tools Material handling Outdoor electromechanical structures Balers/compactors Conveyors Food and beverage Power plants Off-road equipment Agricultural equipment
• HDLS Standard Series • HDLS Stainless Series • HDLS Fully Potted Series
• • • • • • • • • •
Injection molding PLC interface Machine tooling Elevators and escalators Gaming Packaging and textile Food and beverage Industrial doors Scissor and platform lifts Electronic assembly
• • • • • •
GLA Series GLB Series GLC Series GLD Series GLE Series GLL Series
• Grain elevators • Offshore drilling • Petrochemical and waste treatment plants • Paint booths • Hazardous waste-handling facilities • Pipeline valves • Maintenance equipment
• • • • • • •
BX/BX2 Series LSX Series GSX Series EX Series CX Series VPX Series GXS Series
• NEMA 1, 3, 4, 4X, 6, 6P, 12, 13 and IP65/66/67 environmental sealing • NEMA/IP sealing features twin shaft seals for an extra measure of protection • Rugged, corrosion-resistant zinc head and body are phosphate treated and epoxy coated • Diaphragm seal between head and body provides an extra measure of protection
GENERAL PURPOSE LIMIT SWITCHES • Meet IEC standards for global acceptance • Miniature and standard footprints • Choice of plastic, metal, and three conduit options • IP66/67 sealing
HAZARDOUS AREA LIMIT SWITCHES • Designed specifically for hazardous indoor or outdoor locations • Superior reliability and repeatability • Explosion-proof design contains flame path to contain and cool escaping hot gases • UL, CSA, ATEX, and IEC Ex certifications
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PRODUCT CATEGORY / FEATURES
APPLICATIONS
KEY PRODUCTS
SAFETY SWITCHES
• Long conveyor systems found in warehouses and distribution centers • Perimeter guarding • Safety interlock for guards or doors on equipment and machinery • Hinge or sliding guards or doors • Agricultural equipment • Food processing • Grain elevators • Plastic molding equipment
• • • • • • • • •
1CPS/2CPS/CLSX GSX GSA/GSS Hinge 924CE/24CE GKR/GKL GK GKE GKM GKN
• • • • • • • •
• • • • • •
BZ/BA/BM/BE V7 V15 V15W2 ZD/ZM/ZM1/ZW/ZX SM/SX
• Military and commercial aircraft and helicopters • Aviation ground support equipment • Military land vehicles (track and wheeled vehicles) • Lifts • Industrial machinery and construction equipment • Process control • Remote control boxes
• • • • • • •
AT ET MT NT TL TS TW
• Agricultural machinery • Heavy duty construction machinery and trucks • Lawn & garden machinery • Material handling • CNC machines • Compressors/boilers • Generators • HVAC/R equipment • Pneumatic equipment • Presses/punches
• • • • • • •
HP HE ME MH LE LP 5000
• Positive-opening operation of normally closed contacts • Cable-pull, non-contact, key-operated, and limit switch options • Designed for global acceptance, various sizes, actuators, housings, and configurations • Global approvals vary per switch Series • Most models are SIL 3 capable
BASIC SWITCHES • Designed for simple or precision on/ off, end of limit, presence/ absence, pressure, temperature, and manual operator interface application needs • Electrical ratings from 0.1 A up to 25 A for design flexibility in one package size • Water-tight design (V15W Series) and explosion-proof design (V15W2) • Switch approvals vary by Series, most carry UL CSA, CE, ENEC • Low operating force and differential travel options
TOGGLE SWITCHES • Seven toggle Series meet a variety of electrical and load requirements for suitable applications • Environmental and hermetic switches for demanding environments • Completely sealed switching chamber to withstand wet, dust, and dirty environments • MIL-qualifications for military applications • IWTS (integrated wire termination system) offered for ease of assembly and additional behind the panel sealing • Low profile switches available where space behind the panel is limited
PRESSURE SWITCHES • Pressure switching set point range: 3.5 psi to 4500 psi • Proof pressure: from 500 psi up to 10,000 psi • Life cycle rating up to 2 million • IP67 sealing rating • Hysteresis option • More than 15 pressure port options and over 30 electrical terminations • Switching point accuracy up to ±2 %
Doors and lifts Semi-trucks and trailers Valves Agriculture equipment Vending machines Appliance and vehicle latches HVAC Precision switch assemblies for aerospace and defense
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27
SCHURTER has been successful in the global electronics industry since 1933. Our Components Division is comprised of Circuit Protection, Connectors, Switches, and EMC products. Long service life, along with reliable, safe and simple operation, tight seals, hygienic materials, and a high level of functional integration are typical requirements for harsh environment equipment design. SCHURTER manufactures its products in accordance with ISO 13485 and IEC / UL 60601-1, meeting all requirements that guarantee a safe, protected power supply. Power Entry Modules offer low leakage filters, ground line chokes, cord retaining solutions; some are impervious to liquids. Metal Line switches are robust and also resistant to the demands of equipment used in harsh environments. SMD fuses withstand pulse currents and temperature variations, in addition to high loads. SCHURTER’s safe solutions are cost effective and intended for use in the highest demands on equipment.
PRODUCT/DESCRIPTION POWER ENTRY MODULES ARE IP67 The DG12/DG11 power entry modules (with or without mains filter) feature a recessed 2-pole ON/OFF rocker switch circuit breaker with 1-or2-pole overcurrent protection. The optional IP67 unit features a circuit breaker with a factory mounted seal cover and frame with inlay gasket, designed to mount tightly to the front panel with sealed screws. The module family is ideal for applications requiring protection against ingress of water or dust.
28
PRODUCT HIGHLIGHTS • IEC C14 or C18 appliance inlet • Protection Class I or II • Various mountings: snap-in, screw mount. front or rear panel with top/bottom or side flange • Circuit Breaker: recessed 2-pole ON/OFF Rocker Switch with 1- or 2- pole overcurrent protection - rated currents 0.05 A to 15 A • Filter versions: standard, medical M5/M80 high inductance. Rated 1-10 A @ 250 VAC (IEC). Rated 1-15 A @ 250 VAC (UL/CSA) • Operating temp: -25°C to +60°C • V-Lock cord retention system • ENEC and cURus approved • For applications requiring protection against ingress of water or dust
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PRODUCT/DESCRIPTION WATERPROOF PUSH/PULL APPLIANCE COUPLER WITH PROTECTION IP67 AND IP69K SCHURTER’s waterproof IEC appliance inlet type 4761 and rewireable cord connector type 4762 coupler set is rated IP67 when connected or IP69K unconnected when used with the accessory covers. The 4761/4762 appliance coupler was designed specifically for supplying power to appliances used in harsh environments such as laboratories, marine and indoor/outdoor industrial equipment.
POWER ENTRY MODULE, IP54 INGRESS PROTECTION WITH V-LOCK CORD SET SCHURTER’s power entry module, series 5707, offers IP 54 ingress protection with V-Lock cord sets at the power input, in addition to IP 65 protection to the equipment. The sealed module is ideal for use in medical equipment exposed to leaks, drips and spills, as well as equipment subject to routine washing. cURus and ENEC approved.
“TRACE-IN-AIR” CHIP FUSE FOR HIGHEST DEMANDS SCHURTER’s UAI 1206 time-lag chip fuse provides reliable and durable overcurrent protection wherever high levels of pulse currents, high thermal fluctuations and high mechanical loads are present. Offered in two versions with rated currents of 5.3 A and 7.5 A at 32 VDC. Breaking capacity is 100 A. Designed to UL 248-14 and is AEC-Q200 qualified. Ideal for intrinsically safe applications including oil & gas, mining, lighting, medical and automotive.
PRODUCT HIGHLIGHTS • Waterproof Push/Pull Coupler • Rated: 10 A @ 250 VAC (IEC) 15 A @ 250 VAC (UL/CSA) • Rated IP67 and IP69K • Black or white versions • Quick connect terminals 4.8x0.8 mm / 6.3x0.8mm or solder terminals • Operating Temp:-25 °C to +120 °C
• Power Entry Module includes appliance inlet protection class I or II, Block filter in standard and medical versions, and fuseholder for 5x20 mm fuses • Rated: 1-8 A @ 250 VAC (IEC) 1-8 A @ 125 VAC (UL) • IP 65 protection into the appliance • IP54 protection to the cord connection • V-Lock cord retention system • ENEC and cURus approved
• • • • • • •
Rated currents : 5.3 & 7.5 A @ 32 VDC Breaking capacity 100 A Pulse and temperature resistant Impermeable to potting compound Mechanical Shock proved with 1500 g Operating Temp: -40 °C to +140 °C Designed to UL 248-14 and AEC-Q200 qualified
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29
Extensively recognized and applied in numerous market segments like Industrial, Telecommunication, Datacom, Medical, Energy, Transportation, and Consumer, Amphenol ICC’s Harsh Environment connectors are designed to meet a wide range of requirements. These rugged connectors with IP67 sealing prevent water ingress and provide protection to equipment, and are equipped with ruggedized housings to withstand rough handling. The Thermoplastic housing and metal die cast shells enhance their strength and efficiency to withstand demanding conditions in outdoor, industrial automation, and agricultural settings. This unique product line can address customers solutions designed for various data rates. The product offering also gives equal importance to standard parts as well as customized solutions.
Best-In-Class Harsh Environment Connectors
for the Next Generation
RUGGED USB 3.0 • • • •
Available in Right Angle or Vertical on PCB IP67 sealing protects against water and dust Available in Single Port or Stacked Versions Operating temperature range from -55°C to +105°C for extreme conditions
RUGGED USB TYPE-C • • • •
IP67 sealing protects against water and dust Die cast metal housings protect against mechanical damage Mates with Standard USB Type C Plugs Operating temperature range from -55°C to +105°C for extreme conditions
30
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RUGGED MODULAR JACKS • • • •
IP67 sealing protects against water and dust Die cast metal housings protect against mechanical damage Wide variety of mounting and termination options Operating temperature range from -55°C to +105°C for extreme conditions
RUGGED HDMI • • • •
IP67 sealing protects against water and dust Die cast metal housings protect against mechanical damage Compact design saves panel space Operating temperature range from -55°C to +105°C for extreme conditions
LOCKING USB • • • •
Offered in USB 2.0 and USB 3.0 connector interface Locking latch locks USB connector in position Ensure secured data transmission Easy to install and remove
RUGGED USB 2.0 • • •
IP67 sealing protects against water and dust Die cast metal housings protect against mechanical damage Operating temperature range from -55°C to +105°C for extreme conditions
RUGGED D-SUBS • • • •
IP67 sealing protects against water and dust Die cast metal housings protect against mechanical damage Standard Density 9 pins to High Density 15 & 26 pins Operating temperature range from -44°C to +105°C for extreme conditions
BULKHEAD ADAPTERS • • •
Ideal options to seal connection interface Available for Modular Jack or USB Type A Wide operating temperature (-40°C to +85°C )
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31
We Connect
When It Matters Most
Versatility. Performance. Reliability. ITT’s Cannon and Veam brands are world leaders in the design and manufacture of highly engineered harsh-environment connector and interconnect solutions. We operate on a global basis serving customers in the aerospace and defense, medical, transportation and industrial markets. From ITT’s invention of rack-and-panel and D-Sub to the latest modular, high-density and miniaturized connectors, our brands have been synonymous with innovation, reliability and quality for over 100 years.
RUGGEDIZED I/O • ENVIRONMENTALLY SEALED • MIXED SIGNAL & POWER • HIGH BANDWIDTH
Industrial
32
Transportation
Aerospace
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Test & Measurement
TRIDENT SERIES Extremely versatile range of connectors for multiple harsh environment industrial and transportation applications. From shielded metal circular connectors through to plastic circular and snap-together rectangular solutions, this diverse and globally proven range is engineered to deliver, when it matters most. • Interchangeable stamped T2P or machined T3P contacts between series • Mixed power and signal layouts • Multiple shell styles including cable, PCB, flange mount, jam nut mount and panel mount receptacles • Sealing up to IP67 and all ranges meet UL 94 V-0 flammability standard • Sub Series: Trident Neptune (TN), Trident Neptune Metal (TNM), Trident Ringlock (TR), Trident Slimline (TST), Trident Flame Retardant (TFR)
CTC SERIES High performance, cost effective, cable-to-cable solution for use in harsh environment applications where reliable signal circuits are critical to operating performance. • • • • • • • • •
Simple to install and maintain Hand insertable 13 amp & 16 amp contacts (no special tools required) No wedge locks or blind seals required From 8-way to 24-way layouts Up to IP69K sealing Snap together latch with audible feedback when mating Interchangeable stamped T2P or machined T3P contacts between series Wire range from 24-16 awg (0,20 mm² - 1,5 mm²) Operating Voltage: Up to 250 VAC
APD SERIES Versatile range of full plastic direct, in-line and bulkhead circular connectors that are resistant to engine, transmission and brake fluids. This series is an ideal harsh environment solution whenever high sealing grades and vibration requirements have to be met. • • • • • • • •
Design according to ISO 15170 Sealing up to IP67 & IP69K Bayonet locking with secondary locking feature High power up to 245 A High voltage up to 500 VDC/VAC Versatile mounting styles: plug, flange, snap-in & jam nut Wire range: 0.35 – 50 mm² (AWG 22 – AWG 0) Configurations: 1, 2, 4, 6/7, 19, 37, 51-way
D-SUB SERIES From a preloaded 40 A, high power Combo-D connector to a standard size 9 D-Sub, ITT offers an ideal I/O solution for applications that require optimization of space while improving performance. • • • • • • •
Standard, High Density, Double Density & Combo-D layouts Crimp, solder cup, PCB & wire wrap terminations Up to 104 contacts layouts Wide-range of shell materials & plating options including RoHS compliant material Accessory: backshells w/locking hardware, guide plates & polarization options Shielded options reduce I/O interfaces and possibility of EMI/RFI leakage Select parts qualified to NASA & SAE standards
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33
About
Switchcraft/ Conxall
Switchcraft is a leading supplier of a broad line of components for the audio, video, telecommunication, computer, medical, military, appliance, transportation and instrumentation industries. With a basic line of over 5,000 standard products and thousands of variations, Switchcraft markets products both domestically and internationally through a network of manufacturers’ representatives and independent distributors. We specialize in quick-turn, low-volume, custom-engineered harsh environment products using our round, sealed connectors. With an on-site toolroom and 3D design capability, we can provide the fastest, most efficient response to your project’s custom needs. Harsh Environment custom molded cable assemblies are used for a wide variety of applications. The exclusive molded cable assembly process affords the additional advantages of reduced cost and weathertight reliability plus the added benefits of permanent and service free termination without the risk of cable pull out.
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Sealed power plugs and jacks provide a great waterproof alternative to the standard power plug and jack. With an IP 68/ NEMA 250 (6P) rating this series of product is perfect for any type of environment.
PRODUCT FAMILY
FEATURES & BENEFITS
APPLICATIONS
IP68/ NEMA 250 (6P) SEALED POWER PLUG AND JACK
• IP rating of IP68/ NEMA 250 (6P), for properly mated Switchcraft sealed jack and plug, makes the device perfect for harsh environments • Available in multiple pin diameters • Automatic switch over from AC to DC permitted by sleeve shunt spring • Optional IP rated cap (JCAP) protects Jack when not in use • Up to 5A current rating (carry), at 65˚C, up to 30 VDC • Overmold options available • Color coded plug finger
• Outdoor power supplies where a weather resistant connection is needed • Medical equipment where the power plug would need to be water proof • Lighting connections where a rugged harsh environment connector would provide the most reliable sealed connection
Switchcraft and Conxall offer a larger variety of sealed, watertight and waterproof connectors to meet your harsh environment connector applications. Our circular plastic connectors (CPC) are made in the USA to the highest quality standards.
EN3®/EN2 SERIES WEATHERTIGHT CONNECTORS
• • • • • • •
CON-X SEALED CONNECTORS
• IEC IP67 when mated * • Available in 5 connector sizes • Available in cable mount, in-line and panel mount • Available in solder, crimp or PC contact styles • Gold plated contacts standard • Caps available • Available as field assembled or factory overmolded backshells • Bayonet quick mate coupling nuts - round or winged available in all sizes
• • • • • •
Medical lighting GPS Safety & security Marine General industrial electronic applications
SHIELDED CON-X SEALED CONNECTORS
• • • • • • •
• • • •
Medical Communications Lighting General industrial electronic applications
Sealed to IP68 NEMA 250 (6P) Grommet & o-ring free design Available in ribbed or winged coupling ring Cable, panel & cable to cable options Gold plated contacts standard Solder, crimp & PC contact options Straight & right angle PC contact panel connectors
IEC IP68 NEMA 250 (6P) when mated Available in 2 connector sizes Available in cable mount and panel mount Available in solder or PC contact styles Gold plated contacts standard Threaded coupling metal shells Available as field assembled or factory overmolded backshells • EMI / RFI shielding
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• Any sealed data transmission • Military or industrial GPS location devices • Instrumentation • Medical data carts • Marine Applications • Transportation • General industrial electronic applications
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Performance as Tough
as Your Application!
For more than 95 years, Alpha Wire provides the performance and reliability needed to keep your mission-critical applications up and running, even in the harshest environments. We design and manufacture wire, cable, tubing and connectivity products to meet the critical demands of real-world applications. Using premium materials, advanced manufacturing, and world class quality control, we manufacture every product knowing its operation is critical to an application’s success.
Reduce critical EMI/RFI environments with Alpha Wire’s Supra-Shield®
70% Tinned Copper Braid Easy-To-Terminate, Continuous Contact Drain Wire Triple-Laminated Foil with 25% Overlap
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PRODUCT FAMILY / DESCRIPTION Xtra-Guard® 1 Performance Cable High performance cable for general purpose applications, featuring a unique premium grade PVC insulation and jacket at +105°C.
Xtra-Guard® Flex Cable Wide range of flexing needs with Xtra-Guard Flex cables, from light flexing to continuous multi-axis flexing. Designed to provide excellent performance in high-flex, high torsion, and continuous flex applications, such as motion control and robotics.
ThermoThin Ultra-Thin Hook-Up Wire Designed to withstand temperatures from as low as -150°C to as high as 300°C. Thermothin uses an ECA insulation which is impervious to oils, gases and chemicals. Manufactured in splice-free continuous lengths up to 5000 feet.
FIT® Heat Shrink Tubing Protects, seals and adds additional mechanical ruggedness • 2:1 to 6:1 Heat Shrink ratios • Low longitudinal shrinkage • Wide temperature range and chemical and solvent resistant • Adhesive lined options available
EcoFlex® PUR 600V Continuous Flex Cable Get the abrasion, UV, and oil resistance of a tough zero halogen Polyurethane jacket in a flex cable that’s up to 40% smaller and 44% lighter than other 600V cables.
FIT® Wire Management Harnessing, routing, shielding and protection Flat, round or oval braid shielding, fiberglass sleeving, expandable & non-expandable woven sleeving, spiral wrap, zipper tubing, lacing tape, and cable glands.
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PRODUCT HIGHLIGHTS
FLUKE 710 mA LOOP VALVE TESTER • Valve test procedures that deliver Good, Marginal or Bad assessment of a control valve • Generic HART communication • Best-in-class mA accuracy at 0.01 % measurement or source value • Compact rugged design • Intuitive user interface with Quick-Set knob for fast setup, easy to use • 24 V DC loop power with mA measure mode (-25 % to 125 %)
MDA-500 MOTOR DRIVE ANALYZERS Simplify complex motor-drive troubleshooting with guided test setups and automated drive measurements that provide reliable, repeatable test results. • KEY MEASUREMENTS: Inverter output voltage, DC bus voltage and ripple voltage, harmonics, unbalance • THREE POWERFUL TEST TOOLS IN ONE: Motor-drive analyzer, waveform analyzer and recording data logger all in one • HIGHEST SAFETY RATING IN THE INDUSTRY: 600 V CAT IV/1000 V CAT III rated for use at the service entrance and downstream
3561 FC VIBRATION SENSORS • Wireless, compact sensors for a scalable remote monitoring solution • Alarms based on user-defined or Fluke Overall Vibration Severity (FOVS) scale thresholds • Capture rate: One data point every 90 seconds • Visualize data with software trending and graphing • Remotely view real-time and historical triaxial vibration, surface temperature data
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FLUKE-3540 THREE PHASE POWER MONITOR KIT • THREE-PHASE MONITORING AND STREAMING: Monitor three-phase systems and stream data to the Fluke Connect Cloud. • CONNECTED: The measurement data from the Fluke Connect Cloud is available on any connected device using the Fluke Connect mobile app or Fluke Connect Condition Monitoring software. • EASY-TO-INSTALL AND MOVE: Powered from the measurement circuit, configuration checker can automatically correct connection errors. • ALWAYS ON: The Monitor includes a mode to log measurements when no connection to the Fluke Connect Cloud is available.
Ti480 PRO THERMAL IMAGER • Capture a clear, accurate image focused throughout the field of view with MultiSharp™ Focus. Simply point and shoot—the camera automatically processes a stack of images focused near and far • Get an instant in-focus image of your designated target. LaserSharp® Auto Focus, exclusive to Fluke, uses a built-in laser distance meter that calculates and displays the distance from your designated target with pinpoint* accuracy • Get 4x the pixel data with SuperResolution, which captures multiple images and combines them to create a 1280 x 960 image
FLUKE 1743, 1744, 1745, 1750 POWER QUALITY LOGGER • MEASURE ALL POWER QUALITY AND POWER PARAMETERS: 1748 logs over 500 different parameters for each averaging period. • ONE-CLICK REPORTING: Create detailed reports according the most common power quality standards in seconds. • EASY TO USE: Auto-configuration check ensures every measurement campaign is right, the first time. Power the instrument from the measured line to simplify the connection process.
T6-1000 / T6-600 ELECTRICAL TESTER • Measure voltage … without test leads • FieldSense technology for ac voltage, current and frequency measurement without making electrical contact to live voltage • Simultaneous voltage and current display (T6-1000) — shows all power supply measurements at a glance for efficient troubleshooting • 1 to 1000 V ac or dc (T6-1000); 600 V ac or dc (T6-600) • 0.1 to 200 A ac • Resistance 1 Ω to 100 kΩ (T6-1000), 1 Ω to 2 kΩ (T6-600)
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Brady’s high-performance labeling solutions for the harshest environments
Brady is the company you can trust when performance matters most
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Additional Standards
and Certifications
Source: TE Connectivity
In the harsh environment area, additional standards come into play and are employed depending on the specific components being used, the final applications of the product or system, and the countries or markets involved. Since many products and systems are marketed worldwide, many of these standards come into play. Some of these other standards and certifications include: ATEX Directive – the ATEX directive is a combination of two European Union (EU) directives that cover the operation and safety of equipment to be used in the presence of explosive atmospheres, like those in refineries, chemical plants, grain silos, etc. The directive defines the health and safety requirements for the equipment and protective systems to be used in the EU market. The ATEX directive is similar to OSHA or NEC standards in the United States. OSHA, however, requires equipment to be used in the US to be certified by a Nationally Recognized Testing Laboratory (NRTL) based on electrical codes and standards. AEC Q100 – this is an industry standard specification set by the United States Automotive Electronics Council (AEC) that defines the failure mechanism-based stress test employed for components used in automotive electronics applications. AEC Q100 specifically covers packaged integrated circuits. AEC Q101 covers discrete parts, and AEC Q200 covers passive parts. MIL-STD 810 – there are over 40 military standards (MIL-STD) required by the Department of Defense and maintained by the various armed services. These standards ensure that products meet specific defense-related performance requirements. Many manufacturers have adopted these standards in the development of harsh environment products. MIL-STD 810 is used by manufacturers to design and test the endurance and durability of ruggedized products to be used in situations of environmental risk, like low pressure, high or low temperature, solar radiation, humidity, fluid contamination, sand and dust. ANSI/ISA 84 – maintained in the U.S. by the American National Standards Institute (ANSI) and the International Society of Automation (ISA), this standard covers the design and engineering of safety-related system hardware and software for the process industries, including chemicals, refineries, pharmaceuticals, pulp & Paper, and power. It focuses on the attainment of a specific SIL. This standard was first issued by the IEC as IEC 61058. The European standards body (CENELEC) defines this standard as EN 61511. Engineering standards are documented, technical consensus agreements that define the important features of a part, product or system. Their importance in the harsh environment area, where performance is critical to both the system output and the safety of the operator, cannot be overstated. This article has been an attempt to highlight the relevant standards used in the development of harsh environment products, but is not an exhaustive compilation of them. As applicable standards can vary from country to country, the reader is advised to pursue additional information sources.
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1-800-56-SONIC www.e-sonic.com
Presents
DUSTPROOF W AT E R P R O O F
AIR MOVEMENT EXPERTISE WHEN IT MATTERS MOST
Optimal and reliable performance in the harshest conditions Fully encapsulated electronics protected against dust and water DC centrifugal and tubeaxial fans ranging from 60 mm to 190 mm 12, 24, and 48 VDC options available
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STOCKED AND DISTRIBUTED BY ELECTRO SONIC
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Harsh Environment
Line Card
A ABB Acme Electric / Hubbell Alpha Wire Altech Corp American Zettler AMP / TE Connectivity Amphenol Audio & Entertainment Amphenol Commercial Products Amphenol Connex Amphenol Industrial Amphenol LTW Amphenol RF Amphenol Sine Amphenol Tuchel Anderson Power Products APEM Inc Arcolectric / Bulgin Arrow Hart / Cooper B Baumer Electric BEI / Sensata Bel Power Solutions Belden BI Technologies Bomar Elect. / Winchester Bourns Brady Bud Industries Bulgin Components Bussman / Eaton C C&K Components Carling Technologies Carlisle Interconnect Tech Carlo Gavazzi Carol Cable Chargetek Cherry Americas (Cherry Electrical) ZF Electronics CIT Switch & Relay Cooper / Crouse-Hinds
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Conxall / Switchcraft Coto Technology Crouzet Switches Crydom CTS Corp CUI Inc Cutler Hammer / Eaton CW Industries Cynergy3 D DDK / Fujikura Deutsch / TE Connectivity Dialight E Eaton Corp ebm-papst Electroswitch Essentra E-Switch ETA-USA F Fema/Fecom G GeneSiC Semiconductor Grayhill H Hammond Mfg Hartman / TE Connectivity Hasco Components HellermannTyton Hoffman Honeywell Hongfa Hubbell I iCO-Rally IDEC Corp Interpower/Panel Comp. ITT Cannon
J Johnson Electric K Kavlico / Sensata Kessler-Ellis Kilovac / TE Connectivity Kings Elctrncs / Winchester L LEDtronics Line Electric Lovato Electric M Magnecraft / Schneider Mallory Sonalert Marinco Marquardt MEAN WELL USA Mechatronics Mencom Microdot / TE Connectivity Microswitch / Honeywell Molex / Waldom N Namco Controls Nanonics / TE Connectivity O OEG / TE Connectivity Olympic Wire & Cable Omron Electronics Orion Fans Oslo Switch P P&B / TE Connectivity Panasonic Electronic Components Panasonic Industrial Panasonic / Aromat Panduit Piher Sensing Sys / Amphenol Q Qualtek Electronics
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R Raychem / TE Connectivity Rosenberg USA S Saia-Burgess / Johnson Elect. Samtec Schrack / TE Connectivity Sealcon LLC Sensata Technologies Song Chuan Sprecher+Schuh Stewart Connectors Standex Struthers-Dunn Sunon Switchcraft T TE Connectivity TE Energy Teledyne Relays Telemecanique Sensors Thomas & Betts U U.S. Toyo Fan W Wilmar / TE Woodhead Z ZF Electronics
About
Electro Sonic
Electro Sonic is Canada’s leading, coast-to-coast, full-service distributor of electronic and electrical components. In business for over 65 years, Electro Sonic’s headquarters are just outside of Toronto, with offices in Montreal and Vancouver. With an emphasis on developing customized programs and services to fit the procurement needs of companies with both OEM and MRO needs, Electro Sonic stocks a complete range of products from over200 world-class suppliers. This commitment means a complete range of components to serve your needs. With Canada’s largest inventory of electronic components and equipment, Electro Sonic also offers you: SINGLE SOURCE-PURCHASING – stocking a wide variety of product lines means off-the-shelf delivery of all your requirements with a single purchase order, saving you paperwork and time. FACTORY OEM PRICES – you pay no more than direct factory prices for components purchased in production quantities. SAME-DAY SHIPPING – all stock items are shipped the same day your order is received. ENVIRONMENTAL ASSURANCE – all products listed on the Electro Sonic web site conform to current Canadian environmental legislation and regulations. ELECTRONIC DATA INTERCHANGE – your order can also be placed via EDI. Electro Sonic services also include logistics, bill of materials management, kitting and subassembly, vendor-managed inventory services, packaging, programming, consignment, and bonded inventory. A custom database can also be created to accept purchase orders using your own part numbers. With the Customer Web Portal, you can also have immediate access to price and availability on over 1 million part numbers. Plus you can request a quote, schedule and view orders, track information and invoices, view contract and discount pricing, and view visibility on bonded inventory. An Electro Sonic sales team associate can help create your own log-in access to our Customer Web Portal.
Smart partnering to
move your business forward
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