Folder Plaenge Industrial

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Plaenge Industrial belongs to one of the country’s most important Engineering groups, Plaenge Group, in operation for more than 45 years in the Civil Construction sector through industrial and real estate projects. The Group includes the following building companies: Plaenge, Vanguard Home and Plaenge Industrial. In 2015, Plaenge Group was classified as “the largest and best building company in Southern Brazil” by the “Valor 1000” yearbook from Jornal Valor Econômico and ranked as one of the largest companies in the country among all sectors. In the industrial segment, Plaenge Group has a portfolio of more than 370 projects delivered in all Brazilian regions and in Venezuela, with clients from large national and multinational corporations such as Coca-Cola, SIG Combibloc, Unilever, Philip Morris, among others. In the home building segment, the Group is present in 5 cities in four Brazilian states. Operating with the Plaenge and Vanguard Home brands, it has more than 300 building projects delivered, providing homes for approximately 75 thousand people. In 2009, the Group began its internationalization process with Plaenge Chile with more than 10 real estate projects already delivered.


PLAENGE GROUP OPERATIONS Industrial Projects Delivered 19 states in Brazil and in Venezuela Real Estate 7 cities in 4 Brazilian states and 5 cities in Southern Chile


Plaenge Office | Londrina/PR


Organization Chart

Real Estate Division

Industrial Division Buildings

Civil Construction Equipment Rental Division

Land Developments


More than

45

years of experience in industrial and real estate projects

A team of more than

2000 qualified professionals

More than

170

company engineers and architects involved in production


Sig Combibloc | Campo Largo/PR


Real Estate Operations

Curitiba/PR

Londrina/PR

Campo Grande/MS

Cuiabรก/MT


Maringรก/PR

Joinville/SC

Chile

About

75.000 people living in projects developed by Plaenge Group


History

1970’s Plaenge is created in Londrina/PR.

1980’s Plaenge begins its turn-key project operations.

Signature of the first contract between Plaenge and Coca-Cola.

Plaenge Industrial establishes a partnership with the French Boccard for industrial assemblies

Construction of the Group’s first

on submarine platforms.

apartment building . Plaenge begins operating in the real estate segment in Cuiabá/MT and Campo Grande/MS. The Industrial Division is transferred from Rio de Janeiro/RJ to Curitiba/PR.


1990’s

2000’s

Plaenge Industrial signs its first international contract: Coca-Cola plants in Venezuela.

Plaenge start operating in the real estate segment in Chile and also in Curitiba/PR, Maringá/PR and Joinville/SC.

Plaenge establishes a partnership with the North American The Benham Group, through

Vanguard Home is created in 2006.

a joint-association to provide complete and high-quality services to industrial clients in Brazil and Latin America.

Plaenge Industrial delivers the Matte Leão project in the Curitiba/PR region – first Brazilian plant built according to LEED (Leadership in Energy

Plaenge becomes the first construction

and Environmental Design) standards, the most

company to offer Project Delivery Insurance

important global seal for environmental quality in

to clients from the real estate division.

the construction industry.

Plaenge Industrial received the ISO 9001 certification by the German auditing company DQS.

By developing the floor for the Spaipa expansion project, the Coca-Cola plant located in Marilia, Plaenge Industrial set a new record in Brazil for

The beginning of a widespread IT program with which Plaenge Industrial became the pioneer in microcomputers, intranet and data digital control in the civil construction segment.

prestressed floor tiles.


2010

2012-2013 Plaenge celebrates its 40th

Plaenge Industrial is granted with the LEED

anniversary and publishes the book

certificate for the construction of the Matte

“The Construction of a dream”.

Leão plant in the Curitiba/PR region.

Plaenge Industrial builds the new

Plaenge Industrial is granted with the LEED

Coca-Cola plant in Recife/PE and takes

certificate for the construction of the GEO

on the responsibility to build more

Energética plant in Tamboara/PR.

than 60% of Coca-Cola plants in Brazil.


2014

2015 Plaenge Industrial is granted twice with

Plaenge Industrial starts the construction

the LEED Certificate for the construction of

of its fourth project according to LEED

the Coca-Cola plant in Maringá/PR.

standards – the Coca-Cola distribution center in Rio de Janeiro.

Urbplus is created to operate in the urban development and land subdivision areas.

Plaenge Group is classified as “the largest and best construction company in Southern Brazil, according to the “Valor 1000” yearbook from the Jornal Valor Econômico.


Work Philosophy

Plaenge Group is proud to be the first Brazilian construction company to adopt an Ethics Code to guide its relations with all publics. The presence of a unified philosophy and attitude towards our work is the basic principle behind our company’s growth. It is our guarantee, as a group, that we are delivering quality projects.

MISSION Develop and carry out unique projects. Search for excellence in quality and services to meet the needs of our clients and for the continuous improvement of our products and services, promoting the growth of the company, our collaborators and society in general.

PRINCIPLES To maintain this harmonious efficiency and strengthen our operations every day, we formulated principles which are followed diligently and with great conviction by our work team. Our conduct is guided by strong Ethical beliefs. Our work is guided by our clients’ aspirations. Our greatest asset is the recognition of our excellent work by the public. No growth or gain justifies excessive risks. We look for modern and innovative solutions. We are committed to promoting constant personal development for our collaborators. Decision is made through the participation of all involved.


Market Position and Recoginition*

A mature management system focused on delivering innovative and quality products helped Plaenge Group to be recognized as one of the largest and more solid in the country. In 2015, the company’s performance was featured by key national ranking systems in the market, becoming one of the largest developers in the country.

The Largest

Construction Company in Southern Brazil

Construction Company in Southern Brazil

Jornal Valor Econômico

Among the

Largest

Construction Companies in Brazil Ranking ITC

The Best Jornal Valor Econômico

Among the

Largest

Companies in Brazil Jornal Valor Econômico | Revista Época

*Reference 2015.

Among the 100

Largest

Companies in Southern Brazil Revista Amanhã


Project quality and innovation, civil construction and industrial assembly are in the DNA of Plaenge Industrial. The Group’s Industrial Division operates nationally with regional offices in Londrina and Curitiba, in the state of Paranå. Specialized professionals, modern projects designed to promote rationality and efficiency added to a strong commitment towards environmental issues are part of the company’s operation differentials. Its strategy is based on projects that demand high-quality performance and add great value to the business. Plaenge Industrial has in its portfolio more than 1.5 million square meters of constructed areas in 19 Brazilian states and also in Venezuela. Among all Industrial Division clients, it is important to highlight the Coca-Cola Company and its bottlers. Plaenge Industrial has participated in the project, assembly or construction of more than 60% of the soft drink plants in Brazil.


Matte Le達o | Curitiba/PR region


Our Services

VIABILITY ANALYSIS Cost estimates, support and lot acquisition studies: geological survey, planialtimetric survey, environmental agencies and utility consultations. Tax return and value engineering study.

PROJECTS The development of architectural and complementary, basic, legal and executive projects, approvals and adjustments to comply with Utility and Environmental agencies legislation and codes.

APPROVALS Project start-up authorization arrangements: environmental licenses (previous and of installation), request for vegetal removal and compensation plans. INSS registration and occupancy permit.

FIRE CONTROL SYSTEMS Project development, approval by the Fire Brigade and implementation of fire prevention systems: hydrants, fire extinguishers, CO2. Definition of emergency exit doors, signs and emergency lighting.


TURN KEY OPERATIONS Implementation of all phases of the civil construction process in the turnkey, or “keys in hands”, modality: earth moving, foundations, cutoff walls, paving, metallic and concrete structures, closures, electrical power, hydraulic and finishing systems.

INDUSTRIAL ASSEMBLY Gas systems, water coolers, pressured air circuits, positive pressure environments, temperature control, treatment plants and other necessary process variables. Equipment assembly according to the client’s need.

START-UP Systems and Equipment tests, operation and maintenance manuals, including training of the client’s team responsible for preventive maintenance routines. Operations start-up follow-ups.

ENVIRONMENTAL CERTIFICATIONS Projects and processes designed for energy efficiency processes certified by LEED. Certification Registry management and control. Development of innovative solutions focused on saving water, energy and resources.


Differentials

EXPERIENCE AND QUALITY In the market for 45 years and with a high level of quality, Plaenge Group is among the largest Engineering groups in the country, providing services to large national and multinational corporations, already installed or being installed in the country. It relies on a technical team of bilingual, multidisciplinary professionals with experience in developing projects all over the national territory and in Latin America.

ROBUSTNESS Plaenge Industrial management and processes guarantee total security to clients. Its robust economy, work capacity and financial solidity allowed the company to establish agreements with the most important financial institutions, providing the necessary support to all projects developed by the company.

“CLEAN” PLANTS Operating strongly in the beverages, food, packaging and pharmaceutical segments, Plaenge Industrial developed many projects according to the GMP (Good Manufacturing Practice) standards. They are differentiated plants for its special sanitary facilities – with rounded corner walls, antiacid floors, low-humidity environments and air-conditioned with positive pressure – most of them developed inside operating plants with no production shutdowns.


OPERATIONAL EFFICIENCY SOLUTIONS The focus on reducing operational costs and energy efficiency has guided Plaenge Industrial towards the development of new projects for clients. Intelligent construction solutions are developed for each plant to meet the production needs of each segment.

COMPANY WEBSITE USER Plaenge Industrial offers the Client Portal to the contracting party, an exclusive communication channel which gives clients the opportunity to follow project development via website, with restricted access to the team appointed by the client. Follow-up reports are made available, including services rendered, graphs, pictures, operating flowchart and other relevant information.

COMMITMENT TO DEADLINE AND COST With projects delivered rigorously on time and constant focus on cost management, Plaenge Industrial is flexible towards contract terms. It works with the EPC (Engineering, Procurement and Construction) system, developing turnkey projects. It also offers administration contracts, global or partial projects and in the GMP (Guaranteed Maximum Price) system, which guarantees to the client the company’s commitment to the previously agreed value.


SUSTAINABLE PROJECTS KNOW-HOW Plaenge Industrial has become reference in the segment of LEEDcertified (Leadership in Energy and Environmental Design) industrial projects for its great expertise in projects development that meet the most modern sustainability criteria and social environmental responsibility. Responsible for the construction of the first certified green plant in Brazil, Plaenge Industrial has been awarded four seals issued by GBC (Green Building Council) and can, by experience, guarantee certification to the contracting party through planning and target level determination.

LEED Silver

Matte Leão Plant | Fazenda Rio Grande

LEED Gold

GEO Energética Plant | Tamboara

LEED Gold e Silver Coca-Cola Femsa Plant | Maringá


Matte Leão | Fazenda Rio Grande/PR

GEO Energética | Tamboara/PR

Coca-Cola Femsa | Maringá/PR


Projects

COCA-COLA ANDINA RIO DE JANEIRO/RJ Beverages Distribution Center located in Rio de Janeiro, with 8.600 m², including an Inventory Sector, Maneuvering Area and an Administration Building, with 4 floors, including a parking lot, sales offices, management office, cafeteria, locker rooms and an auditorium. The area was designed according to GBC (Green Global Council) standards of sustainability and is in the process of being certified by LEED (Leadership in Energy and Environmental Design). It adopts simple solutions such as river water reutilization, natural lighting and ventilation, which promote environment thermal comfort and internal temperature control, as well as cutting edge technology such as LED dimmers and photovoltaic lighting systems to generate energy.



SIG COMBIBLOC CAMPO LARGO/PR New aseptic cardboard packages plant from Sig Combibloc, in Campo Largo, with 31.000 m² of constructed area. The building was constructed by Plaenge Industrial in the turnkey system. A strategic Plan was developed aligned with all company growth steps, including water and energy supply. Project scope also included project approvals, public agency licenses and connection with water and energy supply companies. Implementation of all civil construction steps form earth moving, structures and HVAC systems , utilities, electrical, hydraulic, fire prevention, automation of the detection system and installation of piperacks, boiler and transformers. Printing building with a positive pressure system and a 77 meter utilities tunnel constructed in the bobbins production area.



COCA-COLA FEMSA MARINGÁ/PR Project 1 – Electrical mechanical assembly of the soft drinks plant, including sanitary installations according to GMP (Good Manufacturing Practice) standards. Processing and (manufacturing and two bottling lines) and utilities (electricity, compressed air, air-conditioning, refrigeration, vapor/ condensed, effluents, etc.) equipment. Assembly of the industrial water recovery system for trucks and floors washing and garden irrigation and the Water Treatment Plant (WTP). Electrical-mechanical assembly of the Industrial Effluents Treatment Plant (IETP). Project 2 – Expansion of the soft drinks Plant in Maringá in the turnkey modality. Total constructed area of 44.500 m² and 26.000 m² of paved streets. This project was awarded two LEED certificates: Gold for the locker rooms and Silver for the manufacturing area. Architecture took advantage of the natural unevenness of terrain and created a solution that benefitted the production process, optimizing input flow and improving operational performance. It became a reference for the Coca-Cola system for its innovative solution and outstanding energy performance. Projects hired by Spaipa, currently a property of Coca-Cola Femsa.



UNICURITIBA CURITIBA/PR Expansion of the Curitiba Campus, including the development of electrical and hydraulic projects, demolition, civil construction projects and electrical and hydraulic installations. Project with modern architecture including connecting walkways between existing buildings with skin glass and Aluminium Composite Material (ACM). Constructed area: 12.000 m².



GEO ENERGÉTICA TAMBOARA/PR Construction of a 100% green power plant from organic residues recycling and biogas production. This innovative, Gold LEED certified project was placed among the top 43 buildings ranked in the world, with punctuation above national average, reaching the status of great relevance in the context of the certification.


MATTE LEÃO FAZENDA RIO GRANDE/PR First Brazilian industry certified with the LEED seal from GBC (Green Building Council). Industrial building, technical rooms, social building with relaxation, leisure areas and locker rooms, cafeteria, main gate and bike rea, a total of 18.000 m² of constructed area built according to the organization’s standards. The project used regional materials and a green roof to provide thermal comfort, special earth- based paints, reforested wood structure (eucalyptus) and zenith lighting in all buildings. The construction also included solar energy water heating and rainwater reuse systems.


COCA-COLA FEMSA MARÍLIA/SP Expansion of the soft drinks plant with 37.000 m², in Marília. In this project, Plaenge Industrial developed two industrial floor plates without an expansion joint, for an area of 4.800 and 6.200 m², respectively. A technology for prestressed floors was developed to meet this client’s specific need in the picking area to avoid maintenance of both floor and forklifts wheels. The result was so satisfactory that the company adopted it as the standard solution for new projects in the storage and soft drinks kits assembly. Project hired by Spaipa, currently a property of Coca-Cola Femsa.


ELEVADORES ATLAS SCHINDLER S.A. LONDRINA/PR

Civil and electrical project development, civil construction and industrial assembly for the elevators and escalators plant in Londrina, with equipment transfer from São Paulo. Pre-molded reinforced concrete structure, reinforced concrete floor for heavy traffic, Closing and roofing metal structures. Electrical system including a 138 – 34.5 KV high voltage entry and lowerng substation of 138 - 34,5 kV and 34,5 - 13,8 kV, medium voltage substations of 13,8 kV - 380/220 V distributed throughout the plant. Atmospheric discharge protection system and grounding, fire prevention system. Truck weighing scale, air compressed supply system, Paint residue treatment system. Assembly of overhead cranes, machinery, equipment and paint booths. Constructed area: 34.809,36 m².


COAMO COOPERATIVA AGRÍCOLA MOURÃOENSE LTDA CAMPO MOURÃO/PR AND FÊNIX/PR Campo Mourão/PR – Construction of civil projects for the oil plant in Campo Mourão, with a constructed area of 6.528,47 m². The project included the construction of a complex of manufacturing buildings: office, laboratory, repair shop, warehouse, pallets warehouse, preparation building, palletization building, extraction equipment bases, conditioner and dryer. Fênix/PR – Development of a civil project for the Fênix Cotton gin with a total area of 3.371,50 m². Project included a barn for receiving whole cottonseed, cotton machine house and lint warehouse.


BEAULIEU DO BRASIL LTDA PONTA GROSSA/PR Conceptual and executive project development, civil projects and electrical –mechanical assembly for the Beaulieu do Brasil Ltda textile industrial plant in Ponta Grossa, with 25.500 m². Designed for the production of rugs and carpets with an industrial floor for heavy traffic made of high- resistance reinforced concrete, high and medium voltage electrical system, industrial water distribution, 100-ton silo for raw material storage, cooling and heating systems for the industrial process and air compressed distribution system.

To know more about other Plaenge Industrial projects, visit: www.plaengeindustrial.com.br


Clients


Testimonials

“We are very happy with our partnership with Plaenge for its financial solidity and vast experience have been determining factors for the success of SIG Combibloc in Brazil.” Joachim Ernst | Sig Combibloc Director

“The key differentials that helped us choose Plaenge for another project were client care, quality, experience and punctuality. The company met our expectations and we were highly satisfied.” Mario Cesar Schafaschek | Coca-Cola Director

“Beaulieu do Brasil looked for Plaenge Industrial with the objective of reducing maintenance costs without compromising product flow and quality. Today, after 15 years of operations, the plant continues highly operational and efficient, with very low maintenance costs”. Marc Vancamelbeke | Beaulieu Director


CURITIBA | PR R. Prof. Pedro Viriato Parigot de Souza, 2001 Ecoville | CEP 81200-100 Phone: (41) 3317-1700 | Fax. (41) 3317-1710 LONDRINA | PR Av. Tiradentes, 1000 Jd. Shangri-lรก | CEP 86070-545 Phone: (43) 3294-1000 | Fax. (43) 3294-1039

industrial@plaenge.com.br



www.plaengeindustrial.com.br


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