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TUBE CLEANING MACHINE
REAM-A-MATIC速 RAM-5SF SPEED-FEED
OPERATING & MAINTENANCE INSTRUCTIONS
Patented
速
Effective date – February 1, 2003 MADE IN U.S.A.
SPEED-FEED SPECIFICATIONS Shaft Sizes: GTC-702 – 3/8" (9.5mm) casing* GTC-703 – 1/2" (12.7mm) casing GTC-704 – 9/16" (14.3mm) casing Feed Rate: Approximately 3' (0.9m) per second Rotation Speed: 862.5 RPM Motor: Standard: 3 /4 HP, 115 V/60 Hz, 11 Amps Optional: 3 /4 HP, 115 V/50 Hz, 11 Amps 3 /4 HP, 230 V/60 Hz, 5.5 Amps 3 /4 HP, 230 V/50 Hz, 5.5 Amps Flexible Shaft Lengths: 25' , 35', 45', 60' and 75' (7.6 m, 10.7 m, 13.7 m, 18.3m and 22.9m) Speed Feed requires shaft length minimum of tube length plus 20' (6.1m). * Contact Goodway about special requirements for GTC-702 Shafts.
Goodway reserves the right to improve products. Contact the factory for the latest configuration and uses. © Copyright 2003 Goodway Technologies Corporation, Stamford, CT, U.S.A. Goodway is a Trademark of Per K. Reichborn.
IMPORTANT SAFETY INSTRUCTIONS When operating the RAM-5SF Ream-A-Matic please observe the following precautionary measures. BASIC SAFETY INSTRUCTIONS 1. Read all instructions before using. 2. Do not operate without eye protection. 3. Keep objects, loose clothing, hair and body parts away from openings and moving parts. 4. Do not overreach or stand on unstable support. Keep good footing and balance at all times. 5. Stay alert – watch what you are doing! 6. Do not operate the product when fatigued or under the inuence of alcohol or drugs. 7. Keep operation area clear of all persons. 8. This unit is to be used only by trained operators. ELECTRICAL PRECAUTIONS 1. Never expose the unit to rain. Store unit indoors in a cool, dry area. 2. Make certain that the power source conforms to the requirements of your equipment. 3. Always plug the three-wire grounded cord into a properly grounded receptacle. 4. The Ream-A-Matic is equipped with a Ground Fault Circuit Interrupter at the plug end of the cord for shock protection. DO NOT REMOVE THIS DEVICE. Should replacement of the plug or cord become necessary, use only identical replacement parts that include GFCI protection. 5. Never remove the grounding prong from the power cord plug. 6. Do not use any type of adaptor with this product. 7. If an extension cord must be used, use the heavy-duty three-wire, properly grounded type, and keep the power cord connection out of the water and away from the item being cleaned.
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8. Wear rubber-soled footwear when operating this machine. 9. Do not handle the base unit or plug with wet hands. 10. Turn off all controls before unplugging the power cord. 11. When unplugging the power cord, grasp the plug – not the cord. 12. Unplug the power cord when servicing the unit or leaving the machine unattended. 13. Do not roll the machine over the power cord, pull the cord, close a door on the cord or pull the cord around sharp corners. Keep the cord away from hot surfaces. 14. Do not use the machine if it has a damaged cord or plug. OPERATIONAL PRECAUTIONS 1. Do not use the Ream-A-Matic in an environment or on objects that are above 175°F (79°C). 2. Do not use with flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc. Do not use in explosive atmospheres. 3. Keep clear of moving shaft. Make sure the shaft will not catch on anything while in use. 4. Check flexible shaft for weak or worn condition before each use. Make certain that all connections are tight and secure. 5. Use only Goodway recommended attachments. 6. Be sure to select the proper size tool for the job. 7. If the machine does not operate properly or has been damaged or exposed to water, return it to the factory for service.
INTRODUCTION The Model RAM-5SF Speed-Feed Ream-A-Matic represents the latest in flexible shaft tube cleaning technology. The RAM-5SF can be used manually like previous Ream-A-Matic models. In the manual mode, the full range of cleaning tools can be used to handle difficult deposits. When the deposits to be cleaned are soft enough to be removed by a nylon brush, the Speed-Feed attachment makes cleaning quick and easy.
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ASSEMBLY 1. Place the power unit on bench or floor with the front louvered side down. 2. Insert the two large thumbscrews through slotted holes in the handlebar and fasten loosely into the tapped holes in the edges of the back of the power unit. 3. Push the dolly bar tight against the bottom of the power unit and tighten the thumbscrews. The machine may now be turned upright.
CONNECTING FLEXIBLE SHAFT 1. Select the proper size flexible shaft (GTC-701, GTC-702, GTC-703, or GTC-704) for the tube diameter and length to be cleaned. Note: When Speed-Feed attatchment is used, the flexible shaft must be 20' ( 6.1m) longer than the longest tube to be cleaned. Speed-Feed attatchment is used only with GTC-702 (Special), GTC-703 or GTC-704 Series Shaft. 2. Insert the square end of the flexible shaft into the square in the drive shaft of the machine. The shaft might have to be turned slightly for alignment. 3. Tighten the large nut securely making sure the O-ring (Part No. 805) is in place. Be careful not to cross thread the nut.
OPERATION – GENERAL 1. Connect water hose to water inlet. Water supply should be clean (use screen washer) to avoid clogging solenoid valve. Consult Goodway catalog for heavy-duty water hoses. 2. Open water supply. DO NOT RUN DRY. Solenoid valve in power unit will allow water to flow only when the machine is running. 3. Plug the ground fault cord into an outlet in accordance with the electrical requirements shown on the nameplate. Push the reset button on the ground fault. The power indicator light on the machine will light and the air pump inside the housing will start.
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4. Tip the machine over on its back so the the flexible shaft is parallel to the floor.
OPERATION – MANUAL MODE 1. Connect either the single or double foot switch to the small air fittings on the right side (facing power unit) of the power unit. When using the single switch, connect tubing to the shorter fitting. 2. Select proper size cleaning tool and thread onto the end of the flexible shaft. Never use a tool larger than the I.D. of the tube. When using brushes, use the lock nut provided to keep brush from unthreading in the reverse direction. Note: Most tubes are rolled at tube sheet. Always measure I.D. beyond roll or consult manufacturer' manual for tube O.D. and gauge. 3. Position tube length marker on shaft casing so that when the shaft is fully inserted in the tube, only half the cleaning tool extends outside the opposite end of tube. 4. Uncoil flexible shaft completely and feed into tube. DO NOT FORCE SHAFT DOWN TUBE. Allow machine to do the work. If resistance is felt, back off 2" or 3" (51 or 76mm) and feed shaft again until it goes easily. If resistance is too great, use a smaller cleaning tool. 5. For easiest operation, insert shaft into tube and allow to remain for several hours before use to remove loops from flexible shaft. OPERATION – SPEED-FEED MODE SPEED-FEED ATTACHMENT IS DESIGNED TO BE USED ONLY WITH NYLON BRUSHES AND GTC-702 (SPECIAL), GTC-703 OR GTC-704 SERIES SHAFTS. 1. Thread the flexible shaft guide tube onto the fitting of the right side of the power unit and connect the control hoses to the small air fittings. 2. Squeeze the top of the trigger and note direction of flexible shaft rotation. Shaft should rotate counterclockwise as viewed from the tip. If it does not, reverse control hoses on air fittings. Squeeze top and bottom of trigger and check for proper operation. THE SHAFT MUST COME TO A COMPLETE STOP BEFORE REVERSING DIRECTION.
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3. Attach Goodway nylon brush to flexible shaft. Securely tighten the small lock nut. USE ONLY SMALL LOCK NUTS SUPPLIED WITH GOODWAY BRUSHES. Use of a larger nut will jam the guide rollers. GTC-703Q and GTC-704Q Quick Disconnect Flexible Shafts and brushes can be used for 9/16"-1" (14.3mm-25.4mm) I.D. tubes. GTC-702Q Quick Disconnect Flexible Shaft can not be used in Speed-Feed Mode. 4. Remove tube length marker. 5. Install shaft stop (see "INSTALLING THE SHAFT STOP"). 6. Make sure the gear/roller set installed is the correct size for the flexible shaft being used, and that the gear portion is toward the gearbox cover. Hold the shaft casing about two feet from the brush end and insert shaft fully into the entry port on the left side of the power unit. With shaft fully inserted, squeeze top of trigger to feed shaft through the guide tube and into the control handle. 7. To adjust the forward shaft stop to the desired tube length, loosen the hex screws on the locking collar and slide locking collar to the desired position. Retighten hex screws. THE SPRING AND METAL CONE MUST BE ON THE BRUSH SIDE OF THE LOCKING COLLAR. 8. Speed-Feed is supplied with a safety strap to protect the operator in the event that a blockage is encountered in a tube and the control handle is forced back toward the operator. Fasten the strap across the tube sheet snugly enough to allow moving the control handle from tube to tube. The safety strap will need to be moved as the operator moves vertically on the tube sheet. If the tube sheet is too wide for one strap, connect additional straps as needed. Insert the strap through the eye on the top of the control handle and connect to tube sheet. 9. Position the control handle over the tube to be cleaned and squeeze the top of the trigger to enter the tube. The Speed-Feed stops automatically at the preset distance. Squeeze the bottom of the trigger to reverse out of the tube. When exiting tube, it is recommended that the control handle be held a few inches from the tube end. When the brush is seen, release the trigger. 10. When an unusually heavy build up of deposit is present, the brush may not feed completely through the tube on the first pass. I f the Speed-Feed stalls part way into a tube, stop and reverse the unit to completely exit the tube. Try another pass through the tube. Repeat this procedure until the entire length of the tube is cleaned. In extreme cases it may be desirable to switch to manual mode and use a cleaning tool other than a brush.
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Installing the Shaft Stop
INSTALL THE REAR CONE, COLLAR, SPRING AND THE FRONT CONE AS FOLLOWS: 1. Insert the shaft through the RAM-5, advancing the shaft through the guide tube and gun handle, then into the tube to be cleaned for the desired length – let the brush go halfway out of the tube on the other end. 2. Go back to the machine and slide the shaft stop up as close to machine as you can get it and tighten the collar.
SHAFT STOP INSTALLED IN SHAFT
3. Activate the machine and retract the shaft a few feet then advance it until it stops. Check to make sure the brush is halfway out of the tube. WARNING: Incorrect installation will cause relay and/or motor failure.
SPEED-FEED GEAR/ROLLER REPLACEMENT DO NOT USE GREASE OR ANY OTHER LUBRICANT ON THE GEARS 1. Remove the four cover screws holding the ribbed cover on the bottom of the power unit. 2. Pry the cover gently and evenly. 3. If present, remove spacers, noting their position. The spacers must go in the same position when reassembling the unit. Not all units require spacers. 4. Remove and install gears as required. Insert gear/roller so that the gear portion is toward the cover. Please note that the main drive gear is keyed
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to the drive of the power unit. All other gears are interchangeable. 5. Reverse the above procedure for reassembly. NOTE: When changing shaft sizes, gears must also be changed. Select gears/rollers, collar and rear cone from parts list.
FLEXIBLE SHAFTS Please refer to the booklet “Flexible Shafts – Operating and Maintenance Instructions” for important information about proper use, maintenance and storage of flexible shafts.
SPEED-FEED TROUBLESHOOTING SHAFT WILL NOT FEED FORWARD: • Check to see if shaft casing is caught on drain assembly (2257). Trim casing if needed. •
Forward stop valve stem needs oil. NOTE: The forward stop valve stem (part No. 2207, Key #12) must be oiled approximately every 10,000 tubes. Lack of lubrication can cause the valve stem to stick holding the valve open. This prevents the unit from feeding the shaft forward. Apply a light oil (3 in 1, WD-40, etc.) between the forward stop spring and the gearbox/roller housing inside the base of the power unit. Lubricant can be applied by removing the cover then placing it on the valve stem.
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Reset ground fault.
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Check control hose connections at power unit.
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Remove control hoses at power unit and check for air flow from the small air fittings. Cover only one fitting at a time.
SHAFT WILL NOT REVERSE: •
Reset ground fault.
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Check control hose connections at power unit.
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Remove control hoses at power unit and check for air flow from the small air fittings. Cover only one fitting at a time.
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UNIT RUNS BUT SHAFT DOES NOT MOVE OR MOVES SLOWLY: •
Check bends in guide tube. Bends should be no less than one foot radius.
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Check to see if guide tubes need cleaning. Clean with 7/8" (22.2mm) nylon brush.
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Check for clogged tube.
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Remove flexible shaft from Speed-Feed unit. Wipe any grease or slime off shaft casing. If the shaft is new, it may be necessary to “rough up” the casing with some fine sandpaper.
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Follow instructions under “Speed-Feed Gear/Roller Replacement” and clean the gears/rollers of any lubricant that may be on them.
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Check all air hose connections.
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SPARE PARTS LIST Key # 1 2 3 * 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 * 27 28
Part # 1056 1321-1 1417 1719 2200 2201 2266 1256 2203 2203-4 2204 2205-702 2205-703 2205-704 2206-702 2206-703 2206-704 2207 2208 2209 2263 2211 2212-1 2214 2214A 2216 2217-15 2218 2219-2 2219-703-1 2219-703-2 2219-704-2 2219-703-4 2219-704-4 2220 2224 2225
Description Qty. Barbed Fitting 3 Outer Sleeve 15' (4.6m) Light 1 Roll Pin, 1/16", Control Gun 2 Base 1 Cover 1 Relay, 115V 2 Relay, 230V 2 Gear Box 1 Snap Ring, 40mm 1 Gear Box Cover 1 Driver Roller/Gear (for 702 shaft) 1 Driver Roller/Gear (for 703 shaft) 1 Driver Roller/Gear (for 704 shaft) 1 Roller/Gear (for GTC-702 shaft) 4 Roller/Gear (for GTC-703 shaft) 4 Roller/Gear (for GTC-704 shaft) 4 Stop Valve 1 Guide Bushing 1 Key, 1/8" x 3/16" 1 Stop Spring 1 Tube, Connector 1 Support Block 1 Air Pump, 115 V 1 Air Pump, 230 V 1 Hose Fitting, Female 1 Guide Tube 15' (4.6m) Control Handle 1 Coil Spring 1 Cone 1 Collar (for GTC-703 shaft) 1 Collar (for GTC-704 shaft) 1 Rear Cone (for GTC-703 shaft) 1 Rear Cone (for GTC-704 shaft) 1 Nameplate 1 Trigger 1 Trigger Pads 2
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SPARE PARTS LIST, CONTINUED Key # 29 30 31 32 33 34 35 37 41 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 * 66 67
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Part # 2227 2227A 2229 2232 2242 2233 2234 2238 2239 2241 2245 802 803 805 806 808 817-3 819 820 820A 821 822 892 823N 824 825-R5 2250 831X-1 832-1 833-1 835 839 841R 842 842AX 2267 871
Description Fan, 115 V Fan, 220 V Drive Shaft Motor, 115 V/230 V/60 Hz Motor, 115 V/230 V/50 Hz Grommet Wire Harness Bumper, Tube Allen Wrench Screen Pin, Trigger Fitting Screen Washer O-ring Carry Handle Electrical Connector Switch Cover (115 V only) Nipple Solenoid Valve, 115 V Solenoid Valve, 230 V Reducer Elbow Manifold Nuts Seal Bearing Pulley, 5" x 1/2" Pulley, 21/2" x 5/8" V-Belt, 22" Bearing Latch Bumper Twin Hose 18' (5.5m) Ground Fault Cord Romex Clamp Air Switch Receptacle (115 V only)
Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 10 1 1 1 1 1 7 18' (5.5m) 1 1 2 1
SPARE PARTS LIST, CONTINUED Key # * 68 69 70 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 * 90 * 91 92 93
Part # 879 847-SF DDC-4 DDC-5 810 811 812 812-1 813 814-1 814-3 815 826 2248 2244 2249 2212-5 2252 2253 2254 2212-4 HWS1162SH 2256 2257 840 2264 609 2262
Description Motor Clip Single Foot Switch Pin Ring Handlebar Hanger Thumbscrews Washer Wheel Wheel Block Assembly Wheel Bolt Dolly Bar Snap Ring Tube, Control Gun Safety Strap Air Harness Fitting Clamp Elbow OriďŹ ce Bulk Head Fitting Screw Receptacle Clip Drain Assembly Bumber Screws Coil Return Spring Screw Bracket
Qty. 2 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 2 1 4 2 2 6 2 1 7 2 2 1
* Not Shown
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RAM-5SF
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RAM-5-GT GUIDE TUBE
Included with Flexible Shaft
RAM-5SF WIRING
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We Are Here to Serve You! For Sales Call: 1-800-333-7467 For Service Call: 1-800-370-2855
Goodway Technologies Corporation manufactures and distributes a complete line of Tube/Pipe Cleaning Systems, Duct Cleaning Systems, Drain Cleaners, Vacuums, Pressure Washers, Steam Cleaners and other maintenance related equipment.
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Goodway Technologies Corporation
420 West Avenue, Stamford, CT 06902-6384, USA Tel: 203-359-4708 • Toll-Free Tel: 1-800-243-7932 Fax: 203-359-9601 • Toll-Free Fax: 1-800-359-9625 E-Mail: goodway@goodway.com Internet: http://www.goodway.com 6C203