UC Berkeley Recycling Bin Redesign Construction Drawings
July 13th 2009 Revision B
Contact Information Project Head Michal Shuldman mishuldman@berkeley.edu UC Berkeley Theron Klos teklos@berkeley.edu Lisa Bauer lisabauer@berkeley.edu
Designers John Carroll johncarroll@berkeley.edu Emma Oppen emmaoppen@gmail.com Maha Haji mhaji@berkeley.edu
Document Information Document prepared by John Carroll Revision A prepared by Maha Haji Revision B prepared by John Carroll
Ph.D candidate, Integrative Biology
Grounds Operations Manager
Campus Recycling and Refuse Services Manager
Architecture Student
Architecture Student
Mechanical Engineering and Applied Mathematics Student
Table of Contents Styles Explanation
5
Bin as Constructed
6
Exploded View of Bin Assemblies
8
Assemblies Skeleton
11
Base
14
Ring M
16
Faces and Skeleton
18
Door
20
Door and Skeleton
24
Roof Panels
25
Cap
27
Roof
29
Roof and Skeleton
31
Guards
32
Trash
33
Glass
34
Paper
35
Parts Parts List
37
Anchor Ring
38
Cap Panel
39
Decorative Door Member
40
Door Face A
41
Door Face B
42
Door Rib
43
Feet
44
Floor Plate
45
Glass Guard
46
Guard Ring
47
Label
48
Magnet Mate
49
Paper Guard
50
Piano Hinge
51
Ring A
52
Ring B
53
Roof Panel
54
Roof Rib
55
Spoke
56
Standard Face A
57
Standard Face B
58
Trash Guard
59
Vertical Door Support
60
Vertical Support
61
F Front View
P
R
T Perspective View
Top View
?
B Right View
Back View
If there is an “A” here, it means that this page is describing an assembly. If there is a “x#” here, it means that this page describes a part and the number of these parts needed to construct the bin is equal to # This box contains a thumbnail picture of the recycling bin, with the part of the bin described on this page shown in bold.
The “2” in front of some view indicators means that you’re looking at a construction view of some kind. Construction views, unlike regular views without a “2” in front of them, don’t depict the item the way it will look when assembled.
2F
2T
2P
2R
2B
Scale is accurate (excluding perspective views)
This tells you if the page describes a part or assembly, the name of whats described on the page, and the number of pages that decribe this item
Assembly/Part Scale
#:# and
# of #
#:#
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
#
A P
T
R
F
Assembly Bin as Constructed
1 of 2
Scale 1 : 16
Project Recycling Bin Redesign, UC Berkeley
Date 7/6/10
pg. 6
A
R
P
T
F
Assembly Bin as Constructed
2 of 2
Scale 1 : 16
Project Recycling Bin Redesign, UC Berkeley
Date 7/6/10
pg. 7
A Roof Assembly
Skeleton Assembly
2P
Standard Face B
2P Paper Guard Assembly Glass Guard Assembly
Label
Trash Guard Assembly
Standard Face A Assembly Door Assembly
Exploded View of Bin Assemblies
1 of 2
Scale N/A
Project Recycling Bin Redesign, UC Berkeley
Date 7/6/10
pg. 8
A 2T
2R
2F
Assembly
Scale Exploded View 1 : 16 of Bin Assemblies
2 of 2
Project Recycling Bin Redesign, UC Berkeley
Date 7/6/10
pg. 9
Assemblies
10
Skeleton Assembly Parts list Number
Name
A
Ring M Assembly
B
Base Assembly
C
1
Ring B
D
2
Vertical Support
E
2
Guard Ring
F
1
Vertical Door Support
G
1
Floor Plate
D A B
C
F
E G 11
2P
A
Ring B
Vertical Support
Guard Ring
Ring M Assembly
Vertical Door Support
Floor Plate
Assembly Base Assembly
Scale
Skeleton
N/A 1 of 2
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
12
F
A
0-15/16" 3-1/4" 5-3/4"
T 2T
R
1-1/16"
2'4-3/4"
P
1'0-13/16" 0-3/16"
All pieces welded as shown. If part “Floor Plate” is too thin to be welded, contact one of the people listed in this document to discuss alternatives
Scale 1 : 4
Part Skeleton
3/16”
2 of 2
Scale 1:8 1 : 16 1 : 32
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
13
Base Assembly Parts list Number
Name
A
1
Ring A
B
3
Spoke
C
3
Base Tab
A
B
C
14
A
Spoke
2P Centerline Ring A
T Anchor Ring
R
Feet
P
F
All Pieces welded as shown
Assembly Base
1 of 1
Scale 1 : 16
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
15
Ring M Assembly Parts list Number
Name
A
1
Magnet Mate
B
1
Ring A
A
B
16
A All Pieces Welded as shown
Ring A
2P
Magnet Female
T
P 2-3
/8" 6"
Assembly Ring M
1 of 1
Scale 1:8
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
17
Faces + Skeleton Assembly Parts list Number
Name Skeleton Assembly
A B
2
Standard Face A
C
2
Standard Face B
A
B
C 18
P
Faces bolted to “Skeleton” assembly as shown through D1/4” holes on faces and through holes on Skeleton assembly part “Ring A”
T
A
Bottom of part “Standard Face” sits flush with bottom of assembly “Base”
Standard Face A
"
16
/ 2-1
2T
Standard Face B
1/1 0-1
2-1/16"
0-11/16"
6"
2P
Standard Face B
Standard Face A Assembly Faces + Skeleton
1 of 1
Scale 1:8 and
1 : 16
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
19
Door Assembly Parts list Number
Name
A
4
Door Rib
B
1
Door Face A
C
1
Door Face B
D
1
Piano Hinge
E
1
Decorative Door Member
F
1
Magnet
A
E
B
C
20
A Door Face B
2P
Magnet
Decorative Door Member
Door Face A Piano Hinge
Door Rib
Assembly
Scale
Door
N/A 1 of 3
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
21
A
Door ribs welded to piano hinge as shown. Decorative door member welded to piano hinge as shown.
B
P
T
5-13/16"
1-13/16"
11-5/8"
5-13/16"
0-13/16" 0-5/16"
2T
2P
F
R
Decorative Door Member Door Rib
Assembly Door
Piano Hinge
Scale 1:8 and
2 of 3
1 : 16
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
22
A
8"
/ 1-5
0-1
2T
/4" 5-1
P
/4"
0-1
/2"
R
T 2"
/ 0-1
B
F
2'7-1/4"
2P
Assembly Door Face A and Door Face B welded to Door Ribs as shown. Magnet bolted to Door Face A as shown.
Door
Scale 1:8 and
3 of 3
1 : 16
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
23
2P
Convex side of Piano Hinge welded to inside of Vertical Door Support
Skeleton Assembly
A
T
B
F
Assembly Door Assembly
Door and Skeleton
1 of 1
P
Scale 1 : 16
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
24
Roof Panels Assembly Parts list Number
A
3
Name Roof Panels
A
25
T
A
Roof Panel
P
2T
2P
Roof Panels welded together as shown
Assembly Roof Panels
1 of 1
Scale 1 : 16
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
26
Cap Assembly Parts list Number
A
3
Name Cap Panels
A
27
A T
Cap Panels
P
2T
Cap panels fastened together as shown
2P
Assembly
Scale
Cap
N/A 1 of 1
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
28
Roof Assembly Parts list Number
Name
A
Roof Panels Assembly
B
Cap Assembly
C
3
A
Roof Rib
B
C
29
A
Cap Assembly
2P T
Roof Panels Assembly
Weld Seam Roof Rib
Roof Ribs welded to Roof Panels assembly over weld seams on Roof Panels assembly. Cap assembly welded as shown.
P F
Assembly Roof
1 of 1
R
Scale 1 : 16
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
30
A
P
Roof sits flush on top of Skeleton
2P
T
F
R
Roof assembly welded to top of skeleton assembly as shown
Assembly Roof + Skeleton
1 of 1
Scale 1:8
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
31
Guards Parts list Number
Name Recycling Bin
There are 3 different types of guards: Glass, Paper, and Trash. For any one bin, only one type of guard is needed.
A A
Trash Guard
6 OR
B
Glass Guard
6
B
OR
C
6
Paper Guard
C 32
A F
0-1/8"
0-1/8"
R
1-7
/8"
0-1/2"
/2"
P
1-7/8"
T
0-1
Assembly Trash Guards bolted to Guard Rings as shown
Trash Guards
1 of 3
Scale 1:8
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
33
A
0-1/8"
0-1/8"
R
F
1-7
/8"
P 0-1/2"
/2"
1-7/8"
T
0-1
Glass Guards bolted to Guard Rings as shown
Assembly Glass Guards
2 of 3
Scale 1:8
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
34
A
0-1/8"
0-1/8"
R
F
1-7
/8" 0-1
0-1/2"
P
1-7/8"
T
/2"
Paper Guards bolted to Guard Rings as shown
Assembly Paper Guards
3 of 3
Scale 1:8
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
35
Parts
36
Parts List Name of Part
Number of Parts Needed
Anchor Ring
1
Cap Panel
3
Decorative Door Member
1
Door Face A
1
Door Face B
1
Door Rib
4
Feet
3
Floor Plate
1
Glass Guard
6*
Label
3
Magnet Mate
1
Paper Guard
6*
Piano Hinge
1
Ring A
2
Roof Panel
3
Roof Rib
3
Spoke
3
Standard Face A
2
Standard Face B
2
Trash Guard
6*
Vertical Door Support
1
Vertical Support
2
* 6 Glass Guard parts or 6 Trash Guard parts or 6 Paper Guard parts 37
x1
T
D1"
P
0-1/2"
0-3/16"
F
R
Part Anchor Ring
1 of 1
Scale 1:1
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
38
Part “Cap Panel� is made out of 11 gauge sheet steel (.1196 inch thick) that is cut using the pattern shown in 2T and bent along indicated line
2T
x3 2T
61 .2*
.2* 61
.6*
57
2-9/16"
2-5/8"
2-1/8"
2-5/16"
F
P
0-3/16"
1-1/4"
2-9/16"
16 "
*
bend around dashed line
2-9 /
32.4
*
5.1 11
.2*
2-5 /8"
8
61
.2* 61
3.7*
*
3 6.
28.8*
2T
2-5/8"
162.3*
1-3/8"
Part Cap Panel
1 of 1
Scale 1:2
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
39
x1
R
P
2'5-3/8"
F
0-13/16"
0-5/16"
T
Part Decorative Door Member
1 of 1
Scale 1:8
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
40
x1
The part “Door Face A” is to be cut from 3/16” thick steel using the pattern shown in 2F and bent along dashed line
11-1/2"
5-11/16" 3-5/8"
T P 2-3/4"
5-1/2"
0-3/16"
2-3/4"
R D1/4"
1-11/16"
2'7-3/8"
2'8-13/16"
2'9-1/8" 1'11-1/8"
2'8-13/16"
4"
R1/2"
2'9-7/16"
*
60
D1/4"
2'10-5/16"
0-1/2"
1-3/4"
Indicates start of bend
5-15/16"
F
0-7/16"
2-5/8"
2F
Part Door Face A
1 of 1
Scale 1:8
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
41
*
9-1/2"
1"
2F
P
2'8-13/16"
2'5-5/16"
D3/16"
start bend here
2'8-13/16"
1"
60
3'0-15/16"
2"
D1/4"
1-3/4"
2'9-7/16"
R
F
0-3/16"
The part “Door Face B” is to be cut from 3/16” thick steel using the pattern shown in 2F and bent along dashed line
x1
11-1/2"
T
Part Door Face B
1 of 1
Scale 1:8
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
42
x4
P
F
1�
T
0-3 /
8"
R
120.0* 8"
10
-1/
2"
5/ '1-
1
Part Door Rib
1 of 1
Scale 1:8
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
43
x3
R
0-3/8"
1-1/2"
F
D3/8" T
1"
P
Part
Scale Feet
1:1 1 of 1
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
44
6-29/32"
12
0.0
*
1'1-105/128"
11-31/32" 0-1/16"
To be cut out of 11 gauge sheet steel (0.1196 inches)
Part Floor Plate
Scale 1:8 and
1 of 1
1 : 16
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
45
x6 0-3/16"
R T
F
7"
P
5-3/4"
3-1/2"
0-3/8"
11-1/2"
0-3/8"
D5"
D0-3/16" 0-1/4"
Part Glass Guard
1 of 1
Scale 1:4
0-1/4"
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
46
x2
1'1-13/16"
Bend locations
2F
Begin with a piece of steel with the dimensions of 2F. Bend at the locations shown to form a hexagon. Drill 3/16� diameter holes as shown.
/8"
1'1-13/16"
T
2-1 /4"
0-3
" 11
12
1'1-13/16"
2-1/8"
0.0
0*
6'10-7/8"
11"
1'1-13/16"
0-3/4"
P
Hole centerline
"
1'1-13/16"
/16
-13
1'1
0-3/8"
0-1/2"
Part Cross Section of 2F
0-1/2"
R
D3/16"
0-1/4"
0-1/2"
1'1-13/16"
F
Guard Ring
1 of 1
Scale 1 : 16
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
47
R
1"
2"
3-1/2"
F
0-1/2"
x3
P
0-1/2" Made out of 11 guage sheet steel
9-1/2" Part Label
1 of 1
0-1/2" Scale 1:2
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
48
x1
5-1/2" P
F
1-1/4"
0-3/16"
R
T
Part Magnet Mate
1 of 1
Scale 1:1
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
49
x6 0-3/16"
R T 11-1/2" 9-1/2"
3" 0-3/8"
7"
P
0-3/8"
6-1/2"
F
0-1/4"
Part Paper Guard
1 of 1
0-1/4"
Scale 1:4
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
50
x1
T
P F
from available options
Part
Scale
Piano Hinge
N/A 1 of 1
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
51
x2 Begin with a piece of steel with the dimensions of 2F. Bend at the locations shown to form a hexagon. Drill 1/4� diameter holes as shown.
1"
T
1'1-13/16"
1'1-13/16"
Bend locations
/8"
2-7
1-1/2" 2-7/8"
1'1-13/16" 6'10-7/8"
P
/4"
/2"
1-1
" 3/4
4-3
4-
4-3/4" 4-3/4"
2F
1'1-13/16"
1'1-13/16"
Hole centerline
1'1-13/16"
F
1'1-13/16"
Part Ring A
1" 0-3/8"
D1/4"
1"
R
Cross Section of 2F 1 of 1
Scale 1 : 16
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
52
x3 Begin with a piece of steel with the dimensions of 2F. Bend at the locations shown to form a hexagon.
T
1'2-1/4"
1'2-1/4"
Bend locations
2F
1-1/4"
P
1'2-1/4"
1'2-1/4"
7'1-1/2"
1'2-1/4"
12 0!
1'2-1/4"
0-3/8"
F
1'2-1/4"
1-1/4"
R
Part 0-3/8"
1-1/4"
Ring B
Cross Section of 2F
1 of 1
Scale 1 : 16
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
53
x3 The part “Roof Panel” is to be cut from 1/8” thick steel using the pattern shown in 2F and bent along dashed line
2T
bend around here
-13
/16
"
1'2-13/16"
F 4"
1'2
-1/ 4"
1'2
P
1'2-1/4"
1'2-3/4"
0-15/16"
7-1/8"
1'0"
1'1"
2T
F 0- 1/8"
1'2-1/4"
R
7-5/8"
2T
162.3*
61 .2*
28.8*
3.7*
*
3 6.
8
32.4
*
*
.6 57
Part Roof Panel
1 of 1
Scale 1 : 16
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
54
x3
P
The part “Roof Rib” is to be cut from 11 gauge steel (.1196 inch) using the pattern shown in 2T and bent along dashed line
F 162.3*
0-1/4"
bend around line
0-7/8"
11-11/16"
1-1/8"
R
0-5/8"
2T
0-1/8"
Part Roof Rib
1 of 1
Scale 1:4
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
55
x3 P
10-7/8"
T
R
0-3/16"
1"
F
Part Spoke
1 of 1
Scale 1:2
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
56
x2
1-3/4" 11-1/2"
T
The part “Standard Face A” is to be cut from 3/16” thick steel using the pattern shown in 2F and 2F bent along dashed line
P
0-1/2"
2'8-13/16"
2'8-13/16"
Indicates start of bend
2'9-1/8"
*
60
3'0-15/16"
D1/4" 2'9-7/16"
R
2'6-5/16"
F
D1/4"
0-3/16"
1" 4-3/4" 4-3/4" 1" Part Standard Face A
1 of 1
Scale 1:8
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
57
The part “Standard Face B” is to be cut from 3/16” thick steel using the pattern shown in 2F and bent along dashed line 2F
11-1/2"
T
x2
1-3/4"
P
R
0-1/2"
2'8-13/16"
2'5-5/16"
2'8-13/16"
2'9-1/8"
2'9-7/16"
*
60
2'6-5/16"
2"
D3/16"
3'0-15/16"
F
D1/4"
0-3/16"
1" 4-3/4" 4-3/4" 1" Part Standard Face B
1 of 1
Scale 1:8
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
58
x6
0-3/16"
R T
11-1/2"
0-3/8"
5"
7"
P
1"
0-3/8"
F
D3/16" 0-1/4"
Part Trash Guard
1 of 1
0-1/4"
Scale 1:4
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
59
R
F
P
1-1/4"
x1
12
0*
T 4"
/ 1-1
0-13/16"
0-7/16"
0-3/8" 0-13/16"
*Note, same as Part “Vertical SupVertical Door port” Part Support except with a 1 of 1 chunk cut out
Scale 1:8
Project Recycling Bin Redesign, UC Berkeley
Date
pg.
7/6/10
60
x2 R
P
F
1-1/4" 1 of 1
Project Recycling Bin Redesign, UC Berkeley
0!
Vertical Support
Scale 1:8
0.0
Part
T
12
3'5-3/4"
0-3/8"
Date
pg.
7/6/10
61
End
62