AUTOMATION UPDATE
WWW.AUTOMATION-UPDATE.CO.UK
Best Sensor For Wet Areas
AUGUST 2014
The full choice of cable carriers – covers all of your applications / ( % ! " "#' "!& '" &( ' +"(% % $( % !'& . & + (&'" , '" +"(% &# - ' "! / &' &' &' ! && &' ! + % ' % & / ) ! * ' ! % !'& / ) % ) % !'& ! &' ! # &' ' % / ' ! % * ' & %" '" / %" & ! ! ! & '" %! && && & (& ! "(% "*! % ! " & . % + "% !&' ' "! / ('&' ! ! $( '+ ! % '+ Proven technology used worldwide
KABELSCHLEPP Metool
KABELSCHLEPP Metool Unit 1 Mercian Park ¡ Mercian Close Ilkeston DE7 8 HG ¡ Fon: 0115 95 18 708 e-mail: sales@metool.com ¡ www.kabelschlepp.co.uk
AUTOMATION UPDATE Editorial Assistant Ellen Tyler 01843 448 443
Automation Update is an engaging, editorially led publication & directory giving the reader news and updates on new products and services to our ever Progressing industry.
Publishing Director Tony Little 01843 448 443 tony@automation-update.co.uk
This Digital only branch off from our parent publication Engineering Update provides an in-depth look at the Automation side of engineering we distribute the magazine to over 23,000 readers monthly. With Automation being ever present for the Industrial Engineering Sector we provide the latest news and unbiased opinions throughout the UK’s market place.
Publication Manager Tim Johnston 01843 448 443 tim@automation-update.co.uk
Publishing House Jet Digital Media Ltd
Advertising Exec Jamie Simmons 01843 448 443 jamie@automation-update.co.uk
Court Farm Manston Kent CT12 5AN
www.automation-update.co.uk
Innovative sensor technology from Panasonic Photoelectric Sensors
Measurement Sensors
Laser Sensors
Pressure and Flow Sensors
Fiber-optic Sensors
Safety Sensors
Inductive Proximity Sensors
Mark Sensors
Ionizers
provide precise measurement results even in the most complicated of applications.
Discuss Products – Request Demos – Get a Quote Panasonic Electric Works UK Ltd. Sunrise Parkway, Linford Wood, Milton Keynes, MK14 6 LF, Tel. +44 (0) 1908 231555, Fax +44 (0) 1908 231599, Info.pewuk@eu.panasonic.com www.panasonic-electric-works.co.uk
EDITORS CHOICE
Man v Machine?
A Vision for Product Traceability Advances in Vision technology are offering new opportunities for manufacturers to improve the quality checking and traceability of alpha numeric characters printed on packaging such as use-by or expiry dates. SICK UK’s Applications Specialist for Imaging & Measurement Systems, Neil Sandhu discusses advances in Optical Character Recognition (OCR) and manufacturers. For more information on the new SICK LECTOR620 OCR scanner, please contact Andrea Hornby on 01727 831121 or email andrea.hornby@sick.co.uk. www.sick.co.uk
In the war of man v machine, the realm of code reading is turning into a hardfought battleground as technology advances on the capabilities of the human brain. Highly-complex visual data can now be included in high-speed machinereadable formats, such as 1D barcodes, 2D datamatrix codes and QR codes. Meanwhile, humans still rely, on old-fashioned alphanumeric letters and numbers to understand and convey information. On the other hand, the brain can ‘decode’ a wide variation in design and quality ‘common sense’ to verify the information. True, barcodes, data matrix and QR codes are designed with redundancy in mind, so that a certain amount of damage can be tolerated in a production environment. However, the codes are still in the binary form i.e. no print or some print, whether that print is a line, dot or a square.
4 - Automation Update August 2014
Letters, numbers and symbols are a different story. Humans can recognise lettering shapes despite distortions; because we can also look at context and meaning e.g. ‘th0ught’ is recognisable. Automated systems need to use camerabased technologies to detect and inspect shapes and symbols by comparing them to a pre-determined shape or pattern.
Variohm announce new RTD sensor line Variohm EuroSensor’s new ERTD line of sensors are available in a choice of PT100, PT500 and PT1000 elements for precision temperature measurement across a temperature range of -70°C to +500°C continuous - with tolerance class options of 2B, B, A, 1/3B and 1/10B. These IEC 751 are extremely durable and designed for use where long term stability, interchangeability and accuracy over a large temperature range are important. Aimed at universal temperature measurement applications in automotive, white goods, HVACR, medical, industrial and more; the uniform linear sensing devices have excellent long term stability, shock and vibration extremely compact,
typically measuring just 2.4 x 1.9 x 1 mm. Variohm also supplies ERTD product line. Variohm designs, manufactures and sources a broad range of competitively priced position, load, force and temperature sensor technologies for demanding measurement applications throughout industry, agriculture, construction, autosports, and research. 5 - Automation Update August 2014
Single wire connection? Passive distribution boxes? Fieldbus? This question sparks intense discussions in the electrical departments of many companies. Here Murrelektronik presents its approach to this question using Germany company Schuster Maschinenbau GmbH to illustrate it’s system consultancy service – CONNECTIVITY. Schuster has four main pillars: it produces vertical turning machines, impact cutting systems, automation solutions and custom machines. They deliver 35 machines and systems a year. The majority - about 30 machines - are vertical turning machines. The company distinguishes three cells, pick-up lathes and vertical turning cells with integrated fast handling systems. Across the globe, Murrelektronik System Consultants create the best installation concepts by looking individually at each machine. Working together with customers, Murrelektronik analyse the entire process according to the TCO perspective, identifying the most suitable connectivity technology from more than 42,000 products. Products that have international approvals, have been pre-engineered and work perfectly together. And the best part is: our System Consultancy advice is completely free! Schuster is a mid-sized company with strong customer orientation: many machines are designed according to customer requirements. Murrelektronik worked closely with Herbert Assner, Manager of the electrical department at Schuster. One of his responsibilities is installing and connecting the I/O points on the machines into the control cabinet and connecting them to the controller. Three different installation concepts are established in the market: conventional parallel technology. An important criteria for selecting the right installation concept is the relationship between the I/O points and their distance to the machine.
practical solution for most of their machines. These 50 I/O points is a typical number for a Schuster machine and they are located in a compact area. 6 - Automation Update August 2014
murrelektronik.co.uk
INTELLIGENT POWER CONTROL – MICO Safeguarding machine up-time The power supply is the heart of every control cabinet. Advanced power supply systems have to be protected in a consistent and targeted manner
MICO monitors currents: Select a maximum individual current value for each channel and MICO will monitor this value. When the value is within the appropriate range the LED will be solid green.
MICO indicates when current is approaching the maximum load: When 90% of the selected current load is reached the LED will flash green.
MICO detects overload: In case of short circuits, or if the load current exceeds the selected value, MICO switches off the affected channel and the LED will flash red.
MICO provides flexibility: Every channel can be manually switched on or off by pressing the button. When this happens the LED will be red.
M I CO
Safe and Reliable Murrele k
tronik best-sell ing prod ’s uct in 2013! 2 channel version
Murrelektronik Ltd 5 Albion St, Pendlebury Ind.Estate, Swinton, Manchester, GB M27 4FG
Phone 0161 728 3133 www.murrelektronik.co.uk sales@murrelektronik.co.uk
4 channel version
Working with academia to educate future engineers
C
ollaboration between automation vendors and engineering education establishments is vital if students are to gain a good understanding of state-of-the-art automation technology and become an asset to any manufacturing workforce. Omron has been working with the University of Cambridge’s Department of Engineering for
and apprentices every year until 2020 just to maintain current employment numbers.
the Institute for Manufacturing (IfM) – to ensure that its engineering students remain up to date in the fast paced world of controls, drives and automation.
“The issues surrounding education have been a concern since publication of ‘The Leitch Review of Skills’ in 2006, which stated that the UK was almost becoming a third-world country for manufacturing and engineering due to an engineering skills gap,” said Karl Walker, Omron’s Marketing Manager for Automation products. “Unfortunately, since publication of the report there appears to
According to a 2011 study from the Royal Academy of Engineering, British industry needs 100,000 new graduates in science, technology, engineering and mathematics (STEM) subjects and a further 60,000 technicians 8 - Automation Update August 2014
The report ‘An insight into engineering skills shortages as being one of the main constraints on the ability of UK manufacturing to grow and compete with the rest of the world.
have been little progress. A lack of continuous development of engineering skills over the years has left many engineers out of touch with the latest technologies and trends in the industry.” deskilling trend among many of its own customers over the years. This has resulted in the need to outsource skilled engineering needs. Omron has become an additional engineering resource for many customers, using its own application engineers to vital that automation technology companies are actively involved in upskilling their customers to ensure that engineers have a good understanding of the latest automation technology and how it can help manufacturing companies to achieve productivity...>>
9 - Automation Update August 2014
Kabelschlepp Metool Tsubaki Group Unit 1 Mercian Park Mercian Close Ilkeston Derbyshire DE7 8HG T: 0115 922 5931 W: www.kabelschlepp.co.uk
KABELSCHLEPP Metool’s range of cable carriers provides vital protection to moving cables and hoses on your equipment. One of our hallmarks is the material variety in our portfolio. Whether steel, stainless steel, plastic or hybrid solutions with plastic chains and aluminum stays – KABELSCHLEPP Metool are always able to select the optimal material quality for the respective application. Whatever your carrier must be - economical or versatile, lightweight or robust. Whether you need fast or silent interior heights or special design requirements – we can supply! - We cover ANY size and application requirement you have. KABELSCHLEPP Metool also offers a comprehensive cable range specially designed for dynamic applications - TRAXLINE. We offer a wide selection of cables which indoor and outdoor applications, shielded or unshielded, temperature or UV-resistant, cost-effective or high-end products with high mechanical resistance are available. The cable series covers every need in power, control, cabling, as well as common system cabling to Siemens or Indramat standards. KABELSCHLEPP Metool is a provider of solutions TOTALTRAX – Cable carriers, cables and connectors – matched components, supplied ready to install and with a warranty for the entire system! Using TOTALTRAX, design engineers can fully concentrate on their main task. This creates the potential for more upturn. Whatever the application – Kabelschlepp Metool with its range – is THE contact for you.
10 - Automation Update August 2014
The full choice of cable carriers – covers all of your applications / ( % ! " "#' "!& '" &( ' +"(% % $( % !'& . & + (&'" , '" +"(% &# - ' "! / &' &' &' ! && &' ! + % ' % & / ) ! * ' ! % !'& / ) % ) % !'& ! &' ! # &' ' % / ' ! % * ' & %" '" / %" & ! ! ! & '" %! && && & (& ! "(% "*! % ! " & . % + "% !&' ' "! / ('&' ! ! $( '+ ! % '+ Proven technology used worldwide
KABELSCHLEPP Metool
KABELSCHLEPP Metool Unit 1 Mercian Park ¡ Mercian Close Ilkeston DE7 8 HG ¡ Fon: 0115 95 18 708 e-mail: sales@metool.com ¡ www.kabelschlepp.co.uk
FANUC showcases widest range of food handling robots PPMA Show, Hall 5, Stand C50
One supplier, infinite opportunities
With three core product groups, FANUC is the only company in its sector which develops and manufactures all major components in-house. Every detail, both hardware and software, is kept under control in an optimised chain. The results are superior functionality, reliability and the trust of satisfied customers all over the world. The colour of automation.
WWW.FANUC.EU
12 -MAD-00326-FEC-3_division_186x131.indd Automation Update August 2014
1
16/07/2014 17:33:14
PROCESSING AND PACKAGING IN ACTION
SEE IT ALL AT
DIARY THESE DATES! 30 Sept – 2 Oct 2014, NEC, Birmingham “The complete production line event”
SEE YOU THERE!
www.ppmashow.co.uk
ONES TO WATCH RETURNS
The NEC at the PPMA SHOW 2014 The Ones to Watch awards, which recognises the contributions of processing and packaging professionals under the age of 35, is returning to the NEC at the PPMA Show 2014 in a bid to discover the industry’s next up and coming young engineer. Sponsored by Festo, leading suppliers of pneumatic and electronic automation technology, the 2014 awards will no longer be open to the public vote with the winner of this year’s award being chosen by a select group from the PPMA Group Industry awards judging panel. who has won a string of top accounts and improved sales across the business, the PPMA wants to hear from you. Nominations from every area of the industry are welcome, with individuals who have shown exceptional entrepreneurship, commitment and diligence within their role making ideal nominees. Entries must be submitted by a third party, such as a manager, mentor, employer or client.
Grant Collier, Head of Marketing for the PPMA Group, said: “We are delighted to bring back the Ones to Watch receive complimentary training courses worth £1,500 and awards to the PPMA Show 2014. It is a great opportunity £1,000 and will appear in the achievement gallery at the for businesses to nominate the young ‘rising stars’ that are show. great to see a new generation of engineers in action, and A wide range of training courses are available for selection we’re delighted we can recognise their hard work and including people management, organisational management commitment at the PPMA show 2014.” the winners’ business needs and requirements. Sponsor of the 2014 Ones to Watch, Festo, will provide If you’re a manager and work with someone you think should Consulting employee engagement workshop; ‘Don’t just be nominated for the 2014 Ones to Watch awards, please feed me chicken’ worth £250. This unique training course visit www.ppmashow.co.uk/onestowatch to recommend them before 31st August 2014. Alternatively, please email leadership principles to engage, enable and empower onestowatch@stormcom.co.uk for further information. employees by interacting and observing the behaviour of a range of birds of prey at the Hawk Conservancy Trust. For more information on the PPMA Show 2014, please visit www.ppmashow.co.uk or join the conversation on twitter Gold, Silver and Bronze winners will also win additional (@PPMAshow #PPMA14) or the PPMA Show LinkedIn training courses, with the Gold winner receiving a group. You can also like us on Facebook by visiting the PPMA complimentary, course worth £5,000 from Festo’s Training Show page. 14 - Automation Update August 2014
FPG7: SMD fuseholder now with stabilizing posts SCHURTER now equips its FPG7 shock-safe SMD fuseholder with two stabilizing posts. The added posts extend from the existing front standoffs, providing increased stability during board assembly, and when replacing the fuse. The FPG7 is also the only shock-safe SMD fuseholder on the market for 5x20 mm cartridge fuses. The trend towards SMD applications continues unabated. In response, SCHURTER already offers a large selection of SMD components such as fuses and fuseholders in its product range. As part of the SCHURTER range, the FPG7offers the only shocksafe SMD fuseholder on the market. The newly added stabilizing posts improve the design, by optimizing the stability of the fuseholder during the mounting and soldering process of the PCB. Further, the stabilizing posts help absorb the axial forces that arise when the fuse is being replaced. With rated power acceptance of up to 2.5 W at 10 A / 250 VAC according to IEC, combined with rated current of up to 16 A at 400 VAC according to UL/CSA, the FPG7 is the ideal solution for applications requiring primary protection. Overall, the FPG7 is well suited for applications where the following requirements must be met: SMD assembly, compact design, primary protection, and external access to fuses. household appliances. Depending on the application, the customer can select between version. The FPG7 is manufactured with RoHS-conforming materials that are temperature requirements for equipment in unattended operation according to IEC 60335-1 and the FPG7 achieves a protection class of IP40 and a shock-safe category of PC2. placement machines. All versions of the FPG7 have VDE and cURus approvals. Technical Data Rated voltages up to 400 VAC Rated currents up to 16 A Rated power consumption according to IEC up to 2.5 W at 10 A - Protection class IP40 Shock-safe category PC2 VDE and cURus approvals
15 - Automation Update August 2014
Sensor solutions from ifm electronic Precise detection of positions and objects. Inductive sensors
Capacitive sensors
Touch sensors
Magnetic sensors, cylinder sensors
Electromagnetic field immune and temperature shock resistant sensors · High-grade stainless steel housings · Protection up to IP 69 K · Versions with increased sensing range · Analogue output · Use e.g. in hazardous areas, in the food industry and in mobile machines · Ring, tube and slot sensors For liquids and dry bulk material · High operational reliability by increased noise immunity · Adjustable sensing ranges · Automatic detection of PNP or NPN output loads · Versions for industrial applications and use in hazardous areas Dynamic and static illuminated touch sensors · clearly visible · take no effort to operate relieving strain on operators · withstand wet and dirty conditions
For robust industrial applications · For position detection of pistons in pneumatic cylinders · Versions with ATEX approval · Accessories for all common cylinder types · Magnetic proximity sensors for long range position detection · High IP ratings and resistant to high pressure cleaning
Safety technology
Fully fail-safe non-contact inductive sensors in compliance with the machinery directive to highest levels · No dedicated target needed · Tamper-resistant by monitoring target position and dwell time in enable zone · Direct connection to safety PLCs and relays.
Valve sensors
Monitor valve position with no wear and no maintenance · Protection rating IP 67 · Resistant to mechanical stress such as shock or vibration · Special versions for AS-interface and hazardous areas · Quick and easy mounting · Variants with terminal chamber
Photoelectric sensors
Red light or infrared sensors: through-beam / retro-reflective / diffuse reflection sensors · Photocells optimised for wet areas · Fibre optics · Laser sensors · Colour / contrast detection · Glass and film detection · Optical fork and angle sensors · Class 1 and 2 laser distance measurement sensors
Object recognition Safety light curtains
Encoders
2D object recognition for assembly and manufacturing tasks and quality control · Orientation-independent recognition of contour and orientation · Ultra-flat backlights · 3D vision sensor for assessment of distance, level or volume · 3D camera for detection of scenes and objects in three dimensions · Customer training available. Type 2 and Type 4 light curtains fully compliant with the latest legislation · Suitable for finger, hand, arm and body protection · Light grids and IP68/69K protection tubes · Programmable with muting capability. Incremental encoders: solid shaft encoders · Hollow shaft encoders with integrated stator coupling · Absolute encoders: singleturn and multiturn · SSI interface · Profibus DP gateway · CANopen interface
Evaluation systems
Pulse processing and display: monitors with various pulse evaluation functions · Threshold relay with RS-232 interface · Speed monitors · Programmable counters · Switching amplifiers: digital displays with LED or LCD display
Connection technology
High-quality connectors · From M8, M12, M18 standard versions to the valve plug · For different applications: industrial applications, oils and coolants, welding systems, hygienic and wet areas, for extremely robust applications as well as hazardous areas
The game is changing... The groundbreaking O5D and OID for sensing at longer ranges than conventional photocells, but at similar price levels. Ranges up to 2m with background suppression irrespective of the surface characteristics and colour. Sensing from any position and even oblique angles to the object. No reflector needed across a conveyor.
www.ifm.com/uk/oid www.ifm.com/uk/ oid www.ifm.com/uk/o5d ifm Telephone 020 8213 2222
Showcase your CAD skills
with a variety of different training courses available at the Man and Machine Training Academy. Our goal is to help you optimise your design process. Whether you are in the manufacturing, engineering, architecture, plant or construction industries, we have the experience to understand your business and what you are trying to achieve, and we have the expertise to enable you to do it better. Man and Machine specialises in the supply of CAD solutions. Established in 1989, Man and Machine is part of a pan-European group, operating in 11 countries with over 750 staff and over 500,000 installed CAD seats. We provide expertise in digital design and data management with over 60 years of combined technical experience. Man and Machine offers a range of Autodesk速 Accredited 2D and 3D CAD Training for both design professionals who are new to CAD drawing software and those who need a more advanced
understanding. For all of our courses we have a substantial schedule throughout 2014. However, if you are unavailable to make the advertised dates or are interested in some of our specialised training, then contact us to discuss your To ensure that learning outcomes are met, all of our scheduled CAD training solutions come with Post Training Support and if needed, free telephone or email support is available for questions asked up to one month after the training course
"Man and Machine were able to drop straight in as our new reseller and provide a seamless transfer from our previous supplier. They have been able to give us all we need on the software side and have also for a couple of our new starters." Nick Slater - ITAB Shop Concept Man and Machine has just launched a new CAD Training Academy brochure detailing the training courses we run and other services available, you can request a brochure here www.manandmachine.co.uk/ requestinfo.
For more information on all of the Man and Machine training courses please visit the website www.manandmachine.co.uk/training, email training@manandmachine.co.uk or call us on 01844 263 700. 18 - Automation Update August 2014
Introducing the new AMD FirePro™ W9100
The new AMD FirePro™ W9100 professional graphics card is designed for the most demanding workflows and delivers the ultimate 4K experience in next-generation workstations. Professional graphics cards such as AMD FirePro are a good choice for design engineers as they are tested, optimised and certified to work with all leading CAD/CAM/CAE applications.
• 16GB memory • 5.24 TFLOPS single precision • 2.62 TFLOGs of double precision • OpenCL 2.0 ready • Six Mini DisplayPort 1.2 outputs
Elmtec is a UK distributor for AMD FirePro professional graphics, contact us today for more information and where to buy.
AMD FirePro™ W9100
W: www.elmtec.co.uk
E: marketing@elmtec.co.uk
Innovative sensor technology from Panasonic Photoelectric Sensors
Mark Sensors
Pressure and Flow Sensors
Laser Sensors
Inductive Proximity Sensors
Safety Sensors
Measurement Sensors
Ionizers
Fiber-optic Sensors provide precise measurement results even in the most complicated of applications.
Dispenser
HL-G1
Control of dispenser height
Sensing translucent stickers
Guarding space around welding robot
Discuss Products – Request Demos – Get a Quote Panasonic Electric Works UK Ltd. Sunrise Parkway, Linford Wood, Milton Keynes, MK14 6 LF, Tel. +44 (0) 1908 231555, Fax +44 (0) 1908 231599, Info.pewuk@eu.panasonic.com www.panasonic-electric-works.co.uk