CRANKCASE
ENG
3. Fit the left crankcase onto the right case. Tap lightly on the case with a soft hammer. CAUTION: Before installing and torquing the crankcase holding bolts, be sure to check whether the transmission is functioning properly by manually rotating the shift drum in both directions. È
4. Tighten: • crankcase bolts 1, 2 (follow the proper tightening sequence)
1
1
T.
R.
1
T.
R.
1
1 É
2 1
4 1
26 Nm (2.6 m · kg, 19 ft · lb)
È Left crankcase É Right crankcase
NOTE: • Tighten the bolts in stages, using a crisscross pattern. • Apply sealant (Quick Gasket®) 4 to the thread of the bolt 2 shown in the illustration. Sealant (Quick Gasket®) P/N. ACC-11001-05-01 Yamaha bond No. 1215 P/N. 90890-85505
3 1
10 Nm (1.0 m · kg, 7.2 ft · lb)
• crankcase bolts 3 (follow the proper tightening sequence)
1
5. Apply: • 4-stroke engine oil (to the crank pin, bearing and oil delivery hole) 6. Check: • crankshaft and transmission operation Unsmooth operation → Repair.
INSTALLING THE SHIFT LEVERS 1. Install: • shift lever 2 assembly 1 T.
R.
14 Nm (1.4 m · kg, 10 ft · lb)
• shift lever 1 2 NOTE: When installing the shift lever 1, align the punch mark a on the shift lever 1 with the punch marks b on the shift lever 2.
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