kostrzewa pelletboilers,pelletburners and accesories

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ecoburning

Catalogue


Index Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Platinum Bio 1 burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Platinum Bio 2 burner (heavy duty). . . . . . . . . . . . . . . . . . . . . . . Platinum Bio Lite burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pneumatic pellet feeding system Pellets Vacuum . . . . . . . . . Mini Bio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mini Bio B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mini Bio Luxury. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maxi Bio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compact Bio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compact Bio Luxury . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Twin Bio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pellets 100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pellets Fuzzy Logic 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Farmer Bio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warmet 200 Ceramik . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warmet SDS Ceramik . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warmet PK Ceramik . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reservoirs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Foreword Foreword

Dear Customers For your comfort and to provide a reliable knowledge to our Customers, we hereby present a new publication by the KOSTRZEWA team.

Kostrzewa company KOSTRZEWA is a company established in 1978 and manufacturing biomass combustion systems - the Polish market leader in production of pellet boilers. The company is a pioneer in the automatic pellet boilers - the first company in Poland to manufacture and market new and advanced automatic systems in 2001. KOSTRZEWA heating systems are currently used by customers based in Poland and most European countries. Both domestic and foreign customers value the highest quality of our heating systems, fuel savings and reduced air pollution.

How do we manufacture our boilers? Eco-friendly KOSTRZEWA boilers are manufactured in Giżycko, Masuria region – a land of a thousand lakes and clean air. All our heating systems are designed to keep the air we breathe clean. All biomass boilers are designed by our Design Department. KOSTRZEWA Design Department uses 3D CAD design tools, project control and product data management systems. Technical specifications as well as operation and maintenance manuals are created in 3DVIA COMPOSER to guarantee the highest quality and clarity. All designed are validated using FLOW SIMULATION gas and flow simulation software.

Jezioro Święcajty

Jezioro Mamry

Jezioro Lemięt Jezioro Harsz

Jezioro Kirsajty

Jezioro Dargin

Jezioro Łabap

Jezioro Dgał Wlk.

Jezioro Dobskie Jezioro Kisajno

Jezioro Tajty

Jezioro Dejguny

Masuria-theLand

ofaThousand Lakes

Giżycko

Jezioro Niegocin Jezioro Boczne

Jezioro Jagodne

Jezioro Tałty

Jezioro Ryńskie Jezioro Łuknajno

Jezioro Mikołajskie Jezioro Śniardwy

Jezioro Bełdany Jezioro Warnołty

Jezioro Nidzkie


Foreword

Laboratory KOSTRZEWA is the only biomass boiler manufacturer in Poland with its own unique research laboratory testing efficiency, flue gas emission and energy consumption of our heating systems in simulated residential building conditions. All systems are tested for conformity with PN EN 303:5-2012 (heat output and air pollutant emission limits) by the accredited laboratory. Class 5 rating guarantees low emission and high heat output of all KOSTRZEWA systems. Our manufacturing process is fully automated and is based on advanced Japanese AMADA machines and tools.


Foreword Foreword

Today’s world is confronted with the depletion of fossil fuels, dramatic increase in fuel prices and deterioration of the environment. We have taken up a challenge for further development with simultaneous decisive acting on the protection of natural resources and reduction of greenhouse gases. It is feasible with state of the art low emission heating devices using the renewable resources sources (wide range of biomass fuels). Coal or oil burning causes the increase in carbon dioxide concentration in the atmosphere which is one of the main gases causing the greenhouse effect. The greenhouse effect, in the opinion of the scientists causes unusual and violent atmospheric phenomena on our planet, occurring even more often. The climatic changes may not be stopped, but can be suppressed by reducing carbon dioxide emission to the atmosphere.

fuels pellets

Each one of us Pellets We all can take part by abandoning fossil fuels in favour of renewable energy sources, e.g. the biomass. The biomass combustion does not emit additional carbon dioxide, since the quantity of the gas is equal to absorbed by the plants in the photosynthesis process. A diversity of fuels is available: wood logs (most common), wood chips or grains, and processed fuels: briquette and pellets. The latter have no shortcomings such as a wide range of moisture content or low power density. It is a standard fuel with repeatable features for each supply.

6

Pellet is a processed wood waste (sawdust, chips), pressed at a high pressure. The process is carried out without any additional bonding agents, due to the wood wool content. Due to the difficulties in obtaining raw materials, pellet manufacturers attempt to granulate other plant materials, i.e. straw, sunflower husk, hay, bran, rape cake, corn, sugar reed etc. Some of the products have already been accepted by the clients and enjoy popularity, specifically due to low prices. The result is the pellets with 6-25 mm diameter and up to few centimetres in length (4-5 x diameter). They feature low moisture and ash content (respectively 8-12% and approx. 0.5%), low content of other hazardous substances, and high calorific value (17-18 MJ/kg).

Pellets 18 MJ/kg Propane 46 MJ/kg Heating oil 39 MJ/l Coal 26 MJ/kg Pellets have several advantages: clean and easy to use (1 ton of fuel produces approx. 5 kg of ash, assuming 0.5% ash content) easy transport and storage (usually purchased in 15-25 kg bags delivered on pallets, does not require special storage conditions).

1 The values apply to wood pellets. The pellets made of other plant material are characterized with slightly higher ash content and lower calorific value.


Foreword

Savings 2,1 kg pellets substitutes 1 litre of heating oil 1,4 ton pellets substitutes 1 ton of coal The economic advantages of the pellets are distinct considering current economic situation. Heating oil is a convenient fuel, which have gained many users who now content with rapid increase in heating costs. Oil heating is almost twice as expensive as pellet heating.

Unfortunately, the parameter is not specified in coal mine certificates and is usually ignored by the coal suppliers. Due to the deficiency in pea coal with suitable parameters, the suppliers sometimes mix high quality pea coal with low quality grade or even fine coal.

The easiest method to switch from heating oil to other cheaper alternatives is the installation of a pellet burner in used oil boiler. The offered Platinum Bio burners are compatible with oil boilers, does not require special installation procedures (installation in a boiler doors or special opening), and can be connected to the standard electrical system.

A rule of thumb says that the higher the calorific value, the higher the caking power.

The pellets are fed from the pellet reservoir and are batched as per user requirements. The burners feature automatic start and stop system, and convenience similar to the oil boiler. They also require low investments and thus offer fast return of investment. Please note, that the design rules for the heat exchanger for oil boiler are different than for the heat exchangers for solid fuel boilers. If feasible, we recommend purchase of the new solid fuel boiler. Oil boiler with the pellet burner also has a reduced efficiency compared to oil burning. Especially in large heating systems (>200 kW), there is a several percent decrease in efficiency resulting in measurable fuel losses. Coal users shall be aware of waste gas emission in the fuel combustion process. New heating devices include several improvements, e.g. automatic ignition system. We recommend thorough comparison of available devices, since the choice will determine your comfort for many years.

Wet fuel can be a serious issue. Pea coal is generally produced in a wet process, and low ambient temperature and rain does not allow coal to evaporate. Wet fuel may cause reservoir corrosion, and react with sulphur in the evaporation process inside the auger. It is advantageous to purchase the pea coal in the spring or in the summer, when the fuel is dry and the price is low. The decision on fuel purchase shall not only be guided by the price, since the hasty purchase may cause serious boiler operation issues. A hight quality pea coal will guarantee failure free heating.

Carbon dioxide retains excessive heat at the surface, which is not removed to the superstratum. Gas emission to the environment

The comfort of boiler operation is not only affected by the device quality, but also by the fuel quality. The most important fuel property, making pea coal burning possible in a boiler with auger tube and burner assembly is its caking power. Pea coal with caking power Rl<20 is compatible with most automatic boilers with auger tube and burner assembly. High caking power may cause sinter and slag at the auger tube and burner assembly.

Gasses SO2 [kg/t]

Coal

Pellets

16

0,126 0,775

NO2 [kg/t]

1

CO2 [kg/t]

2000

0

Dust [kg/t]

22,5

0,09

7


Technology in harmony with nature is fundamental to our operation.

8


9


Platinum Bio burner description

Technical data

automatics

overall dimensions

accessories

Platinum Bio burner The numbers speak for themselves over 10,000 pellet burners sold. Operation control is simplified to provide the highest comfort.

ecocombustion models [ kW ] 40 1,3 m

fuels pellets

pellets / oats 50 / 50

7/24

> 94.5%

3 years

service

burner efficiency

3 years warranty

GSM module

INTERNET module

Android app

iOS app

Description Platinum Bio pellet burners have a good reputation, and our engineers have made every effort to ensure excellent parameters and performance.

Available Platinum Bio models: PB16 16 kW output PB24 24 kW output PB32 32 kW output PB40 40 kW output

10

Each Platinum Bio burner features maximum efficiency >94,5%.

Considering the environment and your wallet we have created second generation Fuzzy Logic1 controller for precise power adjustment to the building heat demand. Combined with a precise, automatic air supply with a broadband lambda sensor2 it allows saving up to 40% fuel.

1. second generation Fuzzy Logic saves 20% fuel 2. lambda lambda sensor saves 20% fuel


Platinum Bio burner

burner body

made of heat resistant steel, with resistance up to 1150°C

electric connections plate burner housing furnace

with multi-point forced air

sealing rope

Features automatic ignition automatic second generation Fuzzy Logic controller flame regulation with photocell low thermal inertia low energy consumption up to 16 heating circuits control (heaters, floor heating or domestic hot water) optional burner temperature control the highest safety three ignition stages eliminate gas explosion

AUTOSTART at voltage loss - current settings are stored the primary and secondary air allows reduction of CO2 emission to the gas and oil boiler level efficiency >94.5% automatic grate cleaning function not available in gravity reservoir version oats - burner designed with possibility to burn oats3 – optional

The first gravitational burner with second generation Fuzzy Logic modulation made in Poland. Three year warranty reduces operational and service costs in a long term operation.

3. recommended 50/50 pellets/oats ratio

11


Platinum Bio burner description

Technical data

automatics

dimensions

accessories

Specification

The design may change due to improvements. PARAMETR

PPB 16 kW

PPB 24 kW

PPB 32 kW

PPB 40 kW

Pellet output range [kW]

4.8–16

7.2–24

9.6–32

12–40

CO emission [ppm]

< 100

< 100

< 100

< 100

Fuel

pelet

pelet

pelet

pelet

Fuel diameter [mm]

6–8

6–8

6–8

6–8

Supply voltage [V]

230

230

230

230

Average electricity consumption [W]

30

35

40

45

Max. power consumption (ignition) (W)

415

415

450

450

Protection rating

IP 40

IP 40

IP 40

IP 40

Standard fuel feeder length [m]

1,6

1,6

1,6

1,6

Standard reservoir dimensions

620 x 620

620 x 620

620 x 620

620 x 620

x 1551

x 1551

x 1551

x 1551

Standard reservoir capacity [L]

295

295

295

295

Fuel feeder lenght (option) [m]

2.5; 3

2.5; 3

2.5; 3

2.5; 3

Expanded reservoir dimensions

620 x 620

620 x 620

620 x 620

620 x 620

x 2051

x 2051

x 2051

x 2051

470

470

470

470

Width, depth, height [mm]

Width, depth, height [mm] Expanded reservoir capacity [L]

Fuel parameters Sawdust pellets as per EN 14961-2:2011 class A1: size 6 +/-1 mm; 8+/- 1 mm recommended calorific value 16 500 - 19 000 kJ/kg ash content<0,7% lenght 3,15 ≤ L ≤ 40 moisture content<10% specific weight (density) ≥ 600 kg/m3

Oats1 moisture content <12%

1. recommended pellet/oat ratio - 50/50


Platinum Bio burner description

technical data

automatics

dimensions

accessories

Platinum Bio second generation Fuzzy Logic controller Large alphanumeric display for easy communication and operation.

Control fuel feeding from the reservoir burner screw air pressure blower igniter central heating pump domestic hot water pump mixing valve2

2. with optional module - 1-16 heating circuits (heaters or floor heating)

Functions Statistics preview - minimum, maximum and average burner power - minimum, maximum and average fuel consumption. Temperature parameters are presented as numbers and graphs on a large display along with many other functions Burner operation and comfort may be compared to the oil burner.

Second generation Fuzzy Logic controller and advanced menu allow fuel consumption reduction by up to 20% and component wear reduction compared to other burners (reduced number of ignition cycles significantly reduces the amount of electric energy used).


Platinum Bio burner description

technical data

automatics

Dimensions Platinium Bio 16 kW burner

Platinium Bio 24 kW burner

14

overall dimensions

accessories


Platinum Bio burner

Platinium Bio 32 kW burner

Platinium Bio 40 kW burner

15


Platinum Bio burner description

technical data

automatics

dimensions

accessories

Specification Standard and optional accessories TYPE

PPB 16 kW

PPB 24 kW

PPB 32 kW

PPB 40 kW

4.8–16

7.2–24

9,6–32

12–40

pellets

s

s

s

s

oats/ pellets 50/50

s

s

s

s

standard 295 [L]

o

o

o

o

alternative: 203; 286; 470; 770; 1386 [L]

o

o

o

o

external feeding

o

o

o

o

fuel feeding from the reservoir to the burner

s

s

s

s

heat resistant steel

s

s

s

s

gravitational burner

s

s

s

s

automatic ash removal

s

s

s

s

fuel ignition element

s

s

s

s

air pressure blower

s

s

s

s

gear motor

s

s

s

s

photo cell

s

s

s

s

pellets grate

s

s

s

s

oats/pellets grate

s

s

s

s

boiler temperature sensor

s

s

s

s

burner temperature sensor

s

s

s

s

Heated area temperature sensor

o

o

o

o

domestic hot water sensor

o

o

o

o

lambda sensor

o

o

o

o

modular design allowing to connect additions

s

s

s

s

GSM module

o

o

o

o

INTERNET module

o

o

o

o

Fuel feeder from reservoir control

s

s

s

s

Fuel screw installed in burner control

s

s

s

s

Fuel igniter control

s

s

s

s

Air pressure blower control

s

s

s

s

Domestic hot water pump control

s

s

s

s

power range on pellet [kW] FUEL TYPES

RESERVOIR

BURNER

AUTOMATICS

AUTOMATICS AND CONTROL FEATURES

16

central heating pump control

s

s

s

s

mixing valve control **

o

o

o

o

cooperation with GSM module

s

s

s

s

cooperation with INTERNET module

s

s

s

s


Platinum Bio burner

TYPE

PPB 16 kW

PPB 24 kW

PPB 32 kW

PPB 40 kW

second generation Fuzzy Logic controller

s

s

s

s

domestic hot water priority

s

s

s

s

CAN

CAN

CAN

CAN

fuel selection

s

s

s

s

alternative function “boiler operation”

s

s

s

s

output testing

s

s

s

s

domestic hot water weekly program

s

s

s

s

weekly room temperature program

s

s

s

s

simple menu

s

s

s

s

advanced menu

s

s

s

s

accumulation tank control via controller menu

s

s

s

s

Alarms history

s

s

s

s

Help system

s

s

s

s

alarm codes

s

s

s

s

service mode

s

s

s

s

language - multilingual

s

s

s

s

o

o

o

o

o

o

o

o

ask your local distributor

s

s

s

s

ask your local distributor

s

s

s

s

burner body

3

3

3

3

burner mechanics and automatics

2

2

2

2

AUTOMATIC SYSTEMS

communication

outdoor temperature compensation, solar module and

ADDITIONAL MODULES solar system and accumulation tank control control of 3 additional mixing valves (max. 16) DELIVERY

WARRANTY/Years

The price list for optional accessories is available from the manufacturer

Key s – standard accessories o – optional accessories

** with additional module 1-16 heating circuits (heaters or floor heating)

17


Safety first!

18


19


Platinum Bio burner descriptions

technical data

automatics

dimensions

accessories

Platinum Bio burner (industrial) Platinum Bio burners feature high power with economic burning process and low fuel gas emission.

broadband 6-wire lambda sensor

ecocombustion models [ kW ]

fuels pellets

outdoor temp. compensation

7/24

> 96%

3 years

service heat

burner efficiency

3 years warranty

GSM module

INTERNET module

Android app

iOS app

Description Always the highest quality Independence - you decide where to buy the fuel and what fuel to buy Available Platinum Bio 2 models: PB50 50 kW power PB100 100 kW power PB150 150 kW power PB200 200 kW power PB300 300kW power

Second generation Fuzzy Logic controller and advanced menu allow fuel consumption reduction by up to 20% and component wear reduction compared to other burners (reduced number of ignitions significantly reduces the amount of electric energy used). Burner components made of heat resistant steel, with resistance up to 1150°C.

1. second generation Fuzzy Logic saves 20% fuel

Pellet reservoir made of galvanized metal sheet - zinc coating reduces fuel reservoir corrosion. Three year warranty reduces operational and service costs in a long term.


Platinum Bio burner

burner body

made of heat resistant steel, with resistance up to 1150°C

burner housing combustion chamber

with multi-point forced air supply

lambda sensor

Advantages Ecology - Emision CO2 = 0 Fuel saving up to 40% - with second generation Fuzzy Logic controller and broadband lambda sensor Economy – low electrical power consumption with photo cell Durability – designed and made of high quality heat resistant and stainless steel - 3 years warranty Convenience – fully automatic device with automatic start and stop

Innovation – exchangeable with oil burner (saves 50% of costs compared to oil heating and 60% fuel compared to liquid gas heating costs) Multifunctional – control of several heating circuits, solar system and accumulation tank - optional Independence – you decide where to buy the fuel and what fuel to buy

2. the lambda sensor saves up to 20% of fuel.

We saved 40% of fuel with the broadband lambda sensor combined with a precise, automatic regulation of air amount.


Platinum Bio burner description

technical data

automatics

dimensions

accessories

Specification

The design may change due to improvements. PARAMETER

PPB 50 kW

PPB 100 kW

PPB 150 kW

PPB 200 kW

PPB 300 kW

Power range on pellet (kW)

15–55

30–110

45–165

60–220

90–330

CO emission (ppm)

< 100

< 100

< 100

< 100

< 100

Fuel

pellets

pellets

pellets

pellets

pellets

fuel diameter (mm)

6–8

6–8

6–8

6–8

6–8

Supply voltage (V)

230

230

230

230

230

380–680

460–760

600–900

600–900

600–900

IP 40

IP 40

IP 40

IP 40

IP 40

2

2

2

2

2

620 x 620

620 x 620

620 x 620

620 x 620

620 x 620

x 1551

x 1551

x 1551

x 1551

x 1551

Standard reservoir capacity (l)

295

295

295

295

295

Fuel feeder lenght (option) (m)

2,5; 3

2,5; 3

2,5; 3

2,5; 3

2,5; 3

620 x 620

620 x 620

620 x 620

620 x 620

620 x 620

x 2051

x 2051

x 2051

x 2051

x 2051

470

470

470

470

470

Average electricity consumption (W) Protection rating Standard fuel feeding pipe length (m) Standard fuel reservoir dimensions Width, depth, height (mm)

Expanded fuel reservoir dimensions Width, depth, height (mm) Expanded reservoir capacity (l)

Fuel parameters Sawdust pellets as per EN 14961-2:2011 class A1: size 6 +/-1 mm; 8+/- 1 mm recommended calorific value 16 500 - 19 000 kJ/kg ash content<0,7% lenght 3,15 ≤ L ≤ 40 moisture content<10% specific weight (density) ≥ 600 kg/m3

22


Platinum Bio burner description

technical data

automatics

dimensions

accessories

Platinum Bio burner control cabinet (industrial use) with second generation Fuzzy Logic control Large alphanumeric display for easy communication and operation.

Controls fuel feeding mechanism from the reservoir burner fuel feeding screw pressure blower fuel ignition mechanism heating system circulation pump domestic hot water circulation pump mixing valve

Functions Statistics preview - minimum, maximum and average burner power - minimum, maximum and average fuel consumption. Temperature parameters are presented as numbers and graphs on a large display along with many other functions Burner operation and comfort may be compared to the oil burner. For production areas heating and other industrial buildings heating with non standard requirements - the parameters can be modified in extended service mode.

Second generation Fuzzy Logic controller and advanced menu allow fuel consumption reduction by up to 20% and component wear reduction compared to other burners (reduced number of ignitions significantly reduces the amount of electric energy used).

23


Platinum Bio burner description

technical data

automatics

Dimensions Platinium Bio 50 kW burner

Platinium Bio 100 kW burner

24

dimensions

accessories


Platinum Bio burner

Platinium Bio 150 kW burner

Platinium Bio 200 kW burner

Platinium Bio 300 kW burner

25


Platinum Bio burner description

technical data

automatics

dimensions

accessories

Specification Standard and optional accessories TYPE

PPB 50 kW

PPB 100 kW

PPB 150 kW

PPB 200 kW

PPB 300 kW

15–55

30–110

45–165

60–220

90–330

s

s

s

s

s

standard 295 [L]

o

o

o

o

o

alternative: 203; 286; 470; 770; 1386 [L]

o

o

o

o

o

external feeding

o

o

o

o

o

fuel feeding from the reservoir to the burner

s

s

s

s

s

heat resistant steel

s

s

s

s

s

cylindrical burner design

s

s

s

s

s

gravitational burner

s

s

s

s

s

automatic ash removal

s

s

s

s

s

Fuel ignition element

s

s

s

s

s

pressure blower (for PPB 300 kW - 2 pcs.)

s

s

s

s

s

gear motor

s

s

s

s

s

photo cell

s

s

s

s

s

pellets grate

s

s

s

s

s

boiler temperature sensor

s

s

s

s

s

burner temperature sensor

s

s

s

s

s

IP66 metal control cabinet

s

s

s

s

s

main switch

s

s

s

s

s

safety switch

s

s

s

s

s

Power range on pellet (kW) FUEL TYPES pellets FUEL RESERVOIR

BURNER

AUTOMATICS

status lamps

s

s

s

s

s

Heated area temperature sensor

o

o

o

o

o

domestic hot water sensor

o

o

o

o

o

lambda sensor

s

s

s

s

s

modular design

s

s

s

s

s

GSM module

o

o

o

o

o

INTERNET module

o

o

o

o

o

Fuel feeding mechanism from the reservoir control

s

s

s

s

s

Fuel feeding screw in the burner control

s

s

s

s

s

pressure blower control

s

s

s

s

s

Fuel ignition element control

s

s

s

s

s

heating system circulation pump control

s

s

s

s

s

Domestic hot water circulation pump control

s

s

s

s

s

mixing valve control

s

s

s

s

s

cooperation with GSM module

s

s

s

s

s

cooperation with INTERNET module

s

s

s

s

s

AUTOMATICS AND CONTROL FEATURES

26


Platinum Bio burner

TYPE

PPB 50 kW

PPB 100 kW

PPB 150 kW

PPB 200 kW

PPB 300 kW

second generation Fuzzy Logic controller

s

s

s

s

s

domestic hot water priority

s

s

s

s

s

CAN

CAN

CAN

CAN

CAN

alternative function “boiler operation”

s

s

s

s

s

output testing

s

s

s

s

s

domestic hot water weekly program

s

s

s

s

s

weekly room temperature program

s

s

s

s

s

simple menu

s

s

s

s

s

advanced menu

s

s

s

s

s

and accumulation tank control via controller menu

s

s

s

s

s

alarm log

s

s

s

s

s

help

s

s

s

s

s

alarm codes

s

s

s

s

s

service mode

s

s

s

s

s

language - multilingual

s

s

s

s

s

o

o

o

o

o

o

o

o

o

o

delivery to the address indicated

s

s

s

s

s

24h delivery

s

s

s

s

s

burner body

3

3

3

3

3

burner mechanics and automatics

2

2

2

2

2

AUTOMATIC SYSTEMS

communication

outdoor temperature compensation, solar module

OPTIONAL MODULES solar system and accumulation tank control system control with 3 additional mixing valves (max. 16) DELIVERY

WARRANTY/Years

The price list for optional accessories is available at the manufacturer.

Key s – standard accessories o – optional accessories

27


Welcome to the circle of satisfied and relaxed Customers.

28


29


Platinum Bio Lite burner (industrial) descriptions

technical data

automatics

dimensions

accessories

Platinum Bio Lite burner (industrial) High power with low fuel consumption Platinum Bio burners feature high power with economic burning process and low fuel gas emission.

ecocombustion models [ kW ] 300 1,3 m

fuels pellets

outdoor temp. compensation

7/24

> 96%

3 years

service heat

burner efficiency

3 years warranty

GSM module

INTERNET module

Android app

iOS app

Description Available Platinum Bio Lite models: PB50 50 kW power PB100 100 kW power PB150 150 kW power PB200 200 kW power PB300 300kW power

Second generation Fuzzy Logic controller and advanced menu allow fuel consumption reduction by up to 20% and component wear reduction compared to other burners (reduced number of ignitions significantly reduces the amount of electric energy used). Burner components made of heat resistant steel, with resistance up to 1150°C.

1. second generation Fuzzy Logic saves 20% fuel

Pellet reservoir made of galvanized metal sheet - zinc coating reduces fuel reservoir corrosion. Three year warranty reduces operational and service costs in a long term.


Platinum Bio Lite burner (industrial)

burner body

made of heat resistant steel, with resistance up to 1150°C

burner housing combustion chamber

with multi-point forced air supply

Advantages Ecology - Emision CO2 = 0 Fuel saving up to 20% - with second generation Fuzzy Logic controller Economy – low electrical power consumption with photo cell Durability – designed and made of high quality heat resistant and stainless steel - 3 years warranty Convenience – fully automatic device with automatic start and stop

Innovation – exchangeable with oil burner (saves 50% of costs compared to oil heating and 60% fuel compared to liquid gas heating costs) Multifunctional – control of several heating circuits, solar system and accumulation tank - optional Independence – you decide where to buy the fuel and what fuel to buy

Second generation Fuzzy Logic controller and advanced menu allow fuel consumption reduction by up to 20% and component wear reduction compared to other burners (reduced number of ignition cycles significantly reduces the amount of electric energy used).

31


Platinum Bio Lite burner (industrial) description

technical data

automatics

dimensions

accessories

Specification

The design may change due to improvements. PARAMETER

Lite 50 kW

Lite 100 kW

Lite 150 kW

Lite 200 kW

Lite 300 kW

Power range on pellet (kW)

15–55

30–110

45–165

60–220

90–330

CO emission (ppm)

< 100

< 100

< 100

< 100

< 100

Fuel

pellets

pellets

pellets

pellets

pellets

6–8

6–8

6–8

6–8

6–8

fuel diameter (mm) Supply voltage (V) Average electricity consumption (W) Protection rating Standard fuel feeding pipe length (m) Standard fuel reservoir dimensions Width, depth, height (mm)

230

230

230

230

460–760

600–900

600–900

600–900

IP 40

IP 40

IP 40

IP 40

IP 40

2

2

2

2

2

620 x 620

620 x 620

620 x 620

620 x 620

620 x 620 x 1551

x 1551

x 1551

x 1551

x 1551

Standard reservoir capacity (l)

295

295

295

295

295

Fuel feeder lenght (option) (m)

2,5; 3

2,5; 3

2,5; 3

2,5; 3

2,5; 3

620 x 620

620 x 620

620 x 620

620 x 620

620 x 620

x 2051

x 2051

x 2051

x 2051

x 2051

470

470

470

470

470

Expanded fuel reservoir dimensions Width, depth, height (mm) Expanded reservoir capacity (l)

Fuel parameters Sawdust pellets as per EN 14961-2:2011 class A1: size 6 +/-1 mm; 8+/- 1 mm recommended calorific value 16 500 - 19 000 kJ/kg ash content<0,7% lenght 3,15 ≤ L ≤ 40 moisture content<10% specific weight (density) ≥ 600 kg/m3

32

230 380–680


Platinum Bio Lite burner (industrial) description

technical data

automatics

dimensions

accessories

Platinum Bio second generation Fuzzy Logic controller Large alphanumeric display for easy communication and operation.

Controls fuel feeding from the reservoir burner screw air pressure blower igniter central heating pump domestic hot water pump mixing valve

Functions Statistics preview - minimum, maximum and average burner power - minimum, maximum and average fuel consumption. Temperature parameters are presented as numbers and graphs on a large display along with many other functions Burner operation and comfort may be compared to the oil burner. For production areas heating and other industrial buildings heating with non standard requirements - the parameters can be modified in extended service mode.

Second generation Fuzzy Logic controller and advanced menu allow fuel consumption reduction by up to 20% and component wear reduction compared to other burners (reduced number of ignition cycles significantly reduces the amount of electric energy used).

33


Platinum Bio Lite burner (industrial) description

technical data

automatics

Dimensions Platinium Bio Lite 50 kW burner

Platinium Bio Lite 100 kW burner

34

dimensions

accessories


Platinum Bio Lite burner (industrial)

Platinium Bio Lite 150 kW burner

Platinium Bio Lite 200 kW burner

Platinium Bio Lite 300 kW burner

35


Platinum Bio Lite burner (industrial) description

technical data

automatics

dimensions

accessories

Specification Standard and optional accessories TYPE

50 kW

100 kW

150 kW

200 kW

300 kW

Power range on pellet (kW)

15–55

30–110

45–165

60–220

90–330

s

s

s

s

s

standard 295 [L]

o

o

o

o

o

alternative: 203; 286; 470; 770; 1386 [L]

o

o

o

o

o

external feeding

o

o

o

o

o

fuel feeding from the reservoir to the burner

s

s

s

s

s

heat resistant steel

s

s

s

s

s

cylindrical burner design

s

s

s

s

s

gravitational burner

s

s

s

s

s

automatic ash removal

s

s

s

s

s

Fuel ignition element

s

s

s

s

s

pressure blower (for PPB 300 kW - 2 pcs.)

s

s

s

s

s

gear motor

s

s

s

s

s

photo cell

s

s

s

s

s

pellets grate

s

s

s

s

s

boiler temperature sensor

s

s

s

s

s

burner temperature sensor

s

s

s

s

s

Heated area temperature sensor

o

o

o

o

o

domestic hot water sensor

o

o

o

o

o

lambda sensor

o

o

o

o

o

modular design

s

s

s

s

s

GSM module

o

o

o

o

o

INTERNET module

o

o

o

o

o

Fuel feeding mechanism from the reservoir control

s

s

s

s

s

Fuel feeding screw in the burner control

s

s

s

s

s

pressure blower control

s

s

s

s

s

Fuel ignition element control

s

s

s

s

s

heating system circulation pump control

s

s

s

s

s

Domestic hot water circulation pump control

s

s

s

s

s

mixing valve control

s

s

s

s

s

cooperation with GSM module

s

s

s

s

s

cooperation with INTERNET module

s

s

s

s

s

FUEL TYPES pellets FUEL RESERVOIR

BURNER

AUTOMATICS

AUTOMATICS AND CONTROL FEATURES

36


Platinum Bio Lite burner (industrial)

TYPE

Lite 50 kW

Lite 100 kW

Lite 150 kW

Lite 200 kW

Lite 300 kW

second generation Fuzzy Logic controller

s

s

s

s

s

domestic hot water priority

s

s

s

s

s

CAN

CAN

CAN

CAN

CAN

alternative function “boiler operation”

s

s

s

s

s

output testing

s

s

s

s

s

domestic hot water weekly program

s

s

s

s

s

weekly room temperature program

s

s

s

s

s

simple menu

s

s

s

s

s

advanced menu

s

s

s

s

s

and accumulation tank control via controller menu

s

s

s

s

s

alarm log

s

s

s

s

s

help

s

s

s

s

s

alarm codes

s

s

s

s

s

service mode

s

s

s

s

s

language - multilingual

s

s

s

s

s

o

o

o

o

o

o

o

o

o

o

delivery to the address indicated

s

s

s

s

s

24h delivery

s

s

s

s

s

burner body

3

3

3

3

3

burner mechanics and automatics

2

2

2

2

2

AUTOMATIC SYSTEMS

communication

outdoor temperature compensation, solar module

OPTIONAL MODULES solar system and accumulation tank control system control with 3 additional mixing valves (max. 16) DELIVERY

WARRANTY/Years

The price list for optional accessories is available at the manufacturer.

Key s – standard accessories o – optional accessories

37


38


Economical solutions.

39


Pneumatic pellet feeding system description

Technical data

automatics

overall dimensions

accessories

Pneumatic pellet feeding system Pellets Vacuum NEW!

yearly

Make your home heating even more comfortable with PELLETS VACUUM pneumatic pellet feeding system. A standard pellet storage tanks for central heating boilers require regular refills, whereas a pneumatic system

loading

ecocombustion models [ kW ]

fuels

2 years pellet

service

Pellets Vacuum pneumatic pellet feeding system allows pellet (sawdust granulate) feeding at large distance from the storage room directly to the boiler. The pneumatic system consists of two flexible tubes and a pellet storage tank integrated with the boiler. The fuel is sucked from the storage room chamber by a suction turbine via the tube to the storage tank. The other tube returns the air to the storage room. The system prevents dust ingress into the boiler room.

40

2 years warranty

The flexible tubes (blue and red) allow easy positioning of the main fuel tank. High efficiency allows fast refilling of a buffer tank used in normal boiler operation.

The equipment is virtually maintenance-free. The feeder features several switches to monitor a fully automatic operation. If MINIMUM level is detected in the buffer tank, it is immediately refilled to the MAXIMUM level. The feeder can also be timer programmed, i.e. buffer tank will be refilled to the MAXIMUM level at a preset date and time.


Pneumatic pellet feeding system

Pellets Vacuum 1 1

built-in screw feeder

2

suction turbine

3

suction tank

4

antistatic flexible tube1 blue

5

antistatic flexible tube1 red

1. The length of antistatic tubes is selected to custom requirements. Maximum tube length is 25 metres.

Example room with Maxi Bio boilers and Pellets Vacuum 1 installed:

41


Pneumatic pellet feeding system description

Technical data

automatics

Pellets Vacuum 2 1

tank screw feeder

2

suction turbine

3

suction tank

4

antistatic flexible tube1 blue

5

antistatic flexible tube1 red

1. The length of antistatic tubes is selected to custom requirements. Maximum tube length is 25 metres.

Example room with Twin Bio boiler and Pellets Vacuum 2 installed:

42

overall dimensions

accessories


Pneumatic pellet feeding system description

Technical data

automatics

overall dimensions

accessories

Specification

The design may change due to improvements. PARAMETER Power supply [V/Hz] Power input [kW] Approximate feeder capacity [kg/h] Suction tank capacity [l] / [kg] Emitted acoustic pressure with

Pellets Vacuum 1

Pellets Vacuum 2

230/ 50

230/ 50

1.7

1.6

3202

2201

12 / 7,51

12 / 7,51

86,0 / 79,5

86,0 / 79,52

System air flow [m3/min]

2,9

2.9

System pressure [kPa]

27

27

Maximum suction tube length [mb]

25

25

Maximum fuel layer thickness in main tank [m]

3

–

2

/ without pellet feeding [dB]

1. Measured at bulk density 2. Test conditions: distance= 1 (m); measurement mode= fast; compensating filter A; background noise = 60 dB

Fuel parameters Sawdust pellets as per EN 14961-2:2011 class A1: size: 6 Âą 1 mm recommended caloric value 16 500 - 19 000 kJ/kg ash content<0,7% lenght 3,15 L 40 moisture content<10% specific weight (density) 600 kg/m3

43


Pneumatic pellet feeding system description

Technical data

automatics

overall dimensions

The pneumatic feeder is designed for maximum maintenance -

free performance

Pellets Vacuum feeder features several switches to monitor a fully automatic operation. If MINIMUM level is detected in the buffer tank, it is immediately refilled to the MAXIMUM level. The feeder can also be timer programmed, i.e. buffer tank will be refilled to the MAXIMUM level at a preset date and time.

44

accessories


Pneumatic pellet feeding system description

Technical data

automatics

overall dimensions

accessories

Dimensions PelletsÂŽ Vacuum 1

section

detail scale

detail scale

suction turbine

suction tank

45


Pneumatic pellet feeding system description

technical data

automatics

overall dimensions

accessories

Dimensions PelletsÂŽ Vacuum 2

detail scale

46

suction turbine

suction tank


Pneumatic pellet feeding system description

technical data

automatics

overall dimensions

accessories

Specification Standard and optional accessories TYPE

PV 1

PV 2

s

s

suction tank

s

s

suction turbine

s

s

built-in screw feeder

s

-

tank screw feeder

-

s

FUEL TYPES pellets 6 (mm) - class C1 (to EN 303-5:2012) ACCESSORIES

controller

s

s

antistatic tube1 Ø 50 (mm) - red

o

o

antistatic tube1 Ø 50 (mm) - blue

o

o

transport box 1200 x 800 x 930

-

s

transport box 2050 x 725 x 696

s

-

hose clamp with earth wire (4 pcs.)

s

s

galvanized steel air filter

s

s

electric plug for turbine

s

s

nylon cable gland M12

s

s

wall plug Ø10 with screw Ø 6 x 60 (4 pcs.)

s

-

wall plug Ø12 with screw Ø 8 x 60 (8 pcs.)

s

-

wall plug Ø12 with screw Ø 8 x 60 (2 pcs.)

-

s

hose clamp 60/115 (2 pcs.)

s

s

steel clamp for antistatic tube2

o

o

tank 203; 286; 295; 470; 770; 1386 (l)

o

o

s

s

buffer tank capacitive MIN level switch

s

s

hopper cover induction switch3

s

s

suction tank capacitive MAX level switch3

s

s

buffer tank capacitive MAX level switch3

s

s

screw feeder flow restriction sensor

s

s

s

s

delivery to the address indicated

s

s

24h delivery

s

s

2

2

AUTOMATICS ACCESSORIES main tank capacitive MIN level switch3 3

AUTOMATICS FEATURES weekly timer programming DELIVERY

WARRANTY years

A price list for all optional accessories is available on request.

Key s - standard accessories o - optional accessories

1 - tube length to custom requirements. Tube is an integral part of the set. 2 - number of clamps depending on the order (1 clamp/1 meter of tube) 3 - with standard 2 (m) cable

47


Warm up your life!

48


49


Mini Bio description

technical data

automatics

dimenssions

installations

accessories

Mini Bio Boile rc la

012

cl

as

Mini Bio

sa

0

3-

er

5 :2

012

class

B oil

Automatic second generation Fuzzy Logic1 controller reduces fuel consumption by up to 20%.

ording to EN acc 30 ss

5:2 3-

smallest pellet boiler in Poland

3 c co r d i n g to E N

ecocombustion models [ kW ] 10

20

fuels pellets

pellets / oats 50 / 50

Description The only operations required for the Mini Bio boiler is to charge the main 230 l reservoir with fuel, every 3-142 days and remove ash from the burner and the central heating boiler. Mini Bio boiler for pellets and oats is a “new look at the automatic burning of solid fuels in Poland and Europe” It is an optimum device intended for installation in houses, with small boiler rooms or at places without boiler rooms at all. The area of heated building is 50 to 300 (m2)2.

50

7/24

5 class

> 92.8%

manufacturer service

boiler class

boiler efficiency

5 years 5 years warranty GSM + 2 years module extended warranty

The main Mini Bio boiler features are compact design and easy operation, consisting in charging the main reservoir with fuel and pressing the START button. The messages are shown on a large display. In several minutes, the device will automatically ignite the fuel, select optimum operation parameters and maintain constant room and domestic hot water temperature. The device has four sections. The full boiler is a 600 x 600 x 1600 mm cuboid (10 kW output) or 700 x 700 x 1650 mm (20 kW output).

INTERNET module

Android app

iOS app

The first section is a steel heavy duty tubular heat exchanger. Following 3T guidelines (time, turbulator, and temperature) allowed very compact design of the heat exchanger. The heat exchanger is made of high quality 4-5 mm boiler steel. The second section is a Platinum Bio burner for burning 6-8 mm diameter pellets and optional grain (oats). The structural components are made of heat resistant steel, with resistance up to 1150°C. With second generation Fuzzy Logic controller and power saving components, the burner consumes less fuel and energy compared to other devices available.


Mini Bio

reservoir cover fuel reservoir flexible fuel feeding tube furnace doors Platinum Bio boiler

front

is practically a maintenance free device, its operation is easy to provide the highest comfort

round steel heat exchanger flue heat exchanger cleanout

rear

Mini Bio boilers meet PN-EN 303-5:2012 requirements

Features The third section is the reservoir installed on the top of heat exchanger to save space. The reservoir capacity is 230 l. The fourth section is the controller of the entire building heating system. It is designed for easy maintenance with clear menu and high degree of design and technological advancement.

Ecology - Emision CO2 = 0 Excellent comfort – entire heating system control. Automatics for controlling most of the boiler room equipment. The combustion process is automatic, the fuel consumption and emission to the atmosphere are signifi cantly reduced. Device parameters are controlled via a simple and clear menu. Innovation – heat exchanger design following 3T guidelines. Following 3T guidelines (time, turbulator, and temperature) allowed very compact design and high efficiency.

Economy – Platinum Bio burner energy efficient heart of the system. Advanced component for generating heat energy from pellets. Durable, energy efficient, reliable and silent, made of heat resistant steel and acid resistant steel for continuous and reliable operation. Multifunctional – control of several heating circuits, solar system and accumulation tank – optional. Convenience – fully automatic with automatic start and stop. 1. Second generation Fuzzy Logic controller allow fuel consumption reduction by up to 20% 2. depending on building heat demand 3. option - recommended pellets/oats ratio - 50/50 4. burner can be installed in every new or used solid, liquid or gas fuel boiler without modifications to existing boiler. It is assembled with the adapter available to order.

51


description

technical data

automatics

dimensions

installations

accessories

Technical specification The design may change due to improvements. PARAMETER Power range on pellet (kW) Control method

MB 20 kW

3.3–10

6–20

Fuzzy Logic 2

Fuzzy Logic 2

Class as per PN-EN 303-5:2012

5

5

Water capacity (l)

48

90

Max. operating pressure (bar)

2

2

Max. operating temperature (°C)

85

85

Test pressure (bar) Flue draught (mbar) Flue gas temperature at nominal / minimum thermal power (°C) Min. return water temperature (°C)

4

4

0.15–0.25

0.15–0.25

140 / 90

160 / 90

45

45

Average fuel consumption (pellets) at nominal / minimum thermal power (kg/h)

3/1

6/2

Flue diameter (mm)

127

159

Supply/return connector diameter (in.)

G1”

G1.1/4”

Power supply (V)

230

230

Max. power consumption (ignition) (W)

400

400

Weight (kg)

200

270

Fuel reservoir capacity (l)

230

240

555 x 555

655 x 655

Charging opening dimensions (mm)

Fuel parameters Sawdust pellets as per EN 14961-2:2011 class A1: size 6 +/-1 mm; 8+/- 1 mm recommended calorific value 16 500 - 19 000 kJ/kg ash content<0,7% lenght 3,15 ≤ L ≤ 40 moisture content<10% specific weight (density) ≥ 600 kg/m3

Oats1 moisture content <12%

1. recommended pellet/oat ratio - 50/50

52

MB 10 kW


description

technical data

automatics

dimensions

installation

accessories

Platinum Bio with second generation Fuzzy Logic control Automatic boiler power modulation with second generation Fuzzy Logic controller - reduces fuel consumption by up to 20%, as well as power consumption.

Control fuel conveyor from the reservoir burner screw pressure blower igniter central heating pump domestic hot water pump mixing valve1

Functions automatic burner start flame control with photocell low thermal inertia during starting and stopping

low energy consumption up to 16 heating circuits control (heaters, floor heating or domestic hot water) x - optional burner working temperature control - the highest safety three fuel ignition stages eliminate gas explosion during ignition process AUTOSTART function after voltage loss - current settings are stored primary and secondary air reduces CO2 emission to the gas and oil burner level automatic cleaning function, removes slag from the grate - not available in reservoir burners oats burner design allows grain burning (oats) - optional 2

Statistics preview - minimum, maximum and average burner power - minimum, maximum and average fuel consumption. Temperature parameters are presented as numbers and graphs on a large display along with many other functions - optional Boiler operation and comfort may be compared to the oil boiler.

1. with auxiliary module 1-16 heating circuits (heaters or floor heating) 2. recommended pellet/oat ratio - 50/50

53


description

technical data

Dimensions Mini Bio 10 kW

54

automatics

dimensions

installation

accessories


Mini Bio 20 kW

55


description

technical data

automatics

dimensions

installation

accessories

Installation diagram Diagram 1 Caution! Additional modules may be required. Optional Expansion Expansion modules modules Room Room Room temperature temperature temperature sensor sensor sensor

Room temperature sensor

central heating temperature sensor

Optional

central heating temperature sensor

Expansion modules

central heating temperature sensor

GSM module

expansion vessel Platinum Bio controller upper buffer temperature sensor

Mini Bio boiler

upper buffer temperature sensor

domestic hot water temperature sensor

buffer tank expansion vessel

return temperature sensor

expansion vessel

water supply network lower buffer temperature sensor

lower buffer temperature sensor

Diagram 2 Caution! Additional modules may be required. Optional Room temperature sensor

Optional

Expansion modules Room Room Room temperature temperature temperature sensor sensor sensor

central heating temperature sensor

central heating temperature sensor

central heating temperature sensor

GSM module

Platinum Bio controller

Mini Bio boiler

domestic hot water temperature sensor

expansion vessel expansion vessel

56

water supply network

domestic hot water

domestic hot water


Diagram 3 Caution! Additional modules may be required. Optional Expansion modules Room temperature sensor

Room temperature sensor

Expansion modules

Room temperature sensor

central heating temperature sensor

Room temperature sensor

central heating temperature sensor

central heating temperature sensor

Optional GSM module

Platinum Bio controller

upper buffer temperature sensor

Mini Bio boiler

domestic hot water temperature sensor

domestic hot water

buffer tank expansion vessel

return temperature sensor

expansion vessel

lower buffer temperature sensor

water supply network

57


Mini Bio description

technical data

automatics

dimensions

installation

accessories

Specification Standard and optional accessories TYPE

MB 10 kW

MB 20 kW

power range on pellet (kW)

3,3–10

6–20

building area (m2)

50–200

100–300

pellets

s

s

oats/pellets 50/50

s

s

FUEL TYPES

HORIZONTAL HEAT EXCHANGER boiler steel

s

s

no. of exchanger draughts

2

2

flue gas turbulator

o

o

exchanger design*

3t

3t

optional closed system

s

s

left doors

o

o

horizontal cylindrical heat exchanger

s

s

built-in heat exchanger ceramics

o

o

RESERVOIR basic (l)

s / 230 l o/177

s / 240 l o/177

external feeding

o

o

fuel feeding from the reservoir to the burner

s

s

heat resistant steel

s

s

reservoir burner

s

s

automatic ash removal

s

s

ignition and heating element

s

s

pressure blower

s

s

gear motor

s

s

photo cell

s

s

built-in burner ceramics

o

o

pellets burning grate

s

s

oats/pellets burning grate

s

s

boiler temperature sensor

s

s

burner temperature sensor

s

s

ambient temperature sensor

o

o

domestic hot water sensor

o

o

lambda sensor

o

o

modular design

s

s

GSM module

o

o

INTERNET module

o

o

Fuel feeding from reservoir control

s

s

fuel feeding mechanism control

s

s

pressure blower control

s

s

igniter control

s

s

heating pump control

s

s

BURNER

AUTOMATICS

AUTOMATICS AND CONTROL FEATURES

58

hot domestic water pump control

s

s

mixing valve control **

o

o

cooperation with GSM module

s

s

cooperation with INTERNET module

s

s


TYPE

MB 10 kW

MB 20 kW

second generation Fuzzy Logic controller

s

s

domestic hot water priority

s

s

CAN

CAN

fuel selection

s

s

alternative function “boiler operation”

s

s

output testing

s

s

domestic hot water weekly program

s

s

weekly room temperature program

s

s

simple menu

s

s

advanced menu

s

s

outdoor temp.compensation, solar module and accumulation tank control via control menu

s

s

alarm log

s

s

help

s

s

alarm codes

s

s

service mode

s

s

language - multilingual

s

s

Solar system and bu or control

o

o

system control with 3 additional mixing valve (max. 16)

o

o

delivery to the address indicated

s

s

24h delivery

s

s

boiler body integrity

5

5

mechanics and automatics

2

2

extended warranty - mechanics and automatics

2

2

AUTOMATIC SYSTEMS

communication

AUXILIARY MODULES

DELIVERY

WARRANTY/Years

The price list for optional accessories is available at the manufacturer.

Key s – standard accessories o – optional accessories

* high quality durable steel heat exchanger was designed following 3T guidelines (time, turbulator, temperature).

** with additional module 1-16 heating circuits (heaters or floor heating)

59


Our technologies are in constant development.

60


61


Mini Bio B description

technical data

automatics

dimenssions

installations

accessories

Mini Bio B NEW Boile rc la

012

cl

as

sa

0

3-

er

5 :2

012

class

B oil

Automatic second generation Fuzzy Logic1 controller reduces fuel consumption by up to 20%.

ording to EN acc 30 ss

5:2 3-

The new version of Mini Bio boiler

3 c co r d i n g to E N

ecocombustion models [ kW ] 10

20

fuels pellets

pellets / oats 50 / 50

7/24

5 class

> 92.8%

manufacturer service

boiler class

boiler efficiency

Description

5 years warranty GSM + 2 years module extended warranty

The only operations required for the Mini Bio B boiler is to charge the main 295 l reservoir with fuel, every 7-302 days and remove ash from the burner and the central heating boiler.

It is an optimum device intended for installation in houses, with small boiler rooms or at places without boiler rooms at all. The area of heated building is 50 to 300 (m2)2.

Mini Bio B boiler for pellets and oats is a “new look at the automatic burning of solid fuels in Europe”

The main Mini Bio B boiler features are compact design and easy operation, consisting in charging the main reservoir with fuel and pressing the START button. The messages are shown on a large display. In several minutes, the device will automatically ignite the fuel, select optimum operation parameters and maintain constant room and domestic hot water temperature. The device has four sections.

62

5 years INTERNET module

Android app

iOS app

The first section is a steel heavy duty tubular heat exchanger. Following 3T guidelines (time, turbulator, and temperature) allowed very compact design of the heat exchanger. The heat exchanger is made of high quality 4-5 mm boiler steel. The second section is a Platinum Bio burner for burning 6-8 mm diameter pellets and optional grain (oats). The structural components are made of heat resistant steel, with resistance up to 1150°C. With second generation Fuzzy Logic controller and power saving components, the burner consumes less fuel and energy compared to other devices available.


Mini Bio B

reservoir cover fuel reservoir fuel feeder furnace doors Platinum Bio boiler

front

is practically a maintenance free device, its operation is easy to provide the highest comfort

round steel heat exchanger flue heat exchanger cleanout

rear

Mini Bio B boilers meet PN-EN 303-5:2012 requirements

Features The third section is the reservoir. The pellets are fed from the large reservoir (form 295 to 1386l) with auger to the Platinum Bio burner. The fourth section is the controller of the entire building heating system. It is designed for easy maintenance with clear menu and high degree of design and technological advancement.

Ecology - Emision CO2 = 0 Excellent comfort – entire heating system control. Automatics for controlling most of the boiler room equipment. The combustion process is automatic, the fuel consumption and emission to the atmosphere are signifi cantly reduced. Device parameters are controlled via a simple and clear menu. Innovation – heat exchanger design following 3T guidelines. Following 3T guidelines (time, turbulator, and temperature) allowed very compact design and high efficiency.

Economy – Platinum Bio burner energy efficient heart of the system. Advanced component for generating heat energy from pellets. Durable, energy efficient, reliable and silent, made of heat resistant steel and acid resistant steel for continuous and reliable operation. Multifunctional – control of several heating circuits, solar system and accumulation tank - optional. Convenience – fully automatic with automatic start and stop. 1. Second generation Fuzzy Logic controller allow fuel consumption reduction by up to 20% 2. depending on building heat demand 3. option - recommended pellets/oats ratio - 50/50 4. burner can be installed in every new or used solid, liquid or gas fuel boiler without modifications to existing boiler. It is assembled with the adapter available to order.

63


description

technical data

automatics

dimensions

installations

accessories

Technical specification The design may change due to improvements. PARAMETER Power range on pellet (kW) Control method

MBB 20 kW

3.3–10

6–20

Fuzzy Logic 2

Fuzzy Logic 2

Class as per PN-EN 303-5:2012

5

5

Water capacity (l)

48

90

Max. operating pressure (bar)

2

2

Max. operating temperature (°C)

85

85

Test pressure (bar) Flue draught (mbar) Flue gas temperature at nominal / minimum thermal power (°C) Min. return water temperature (°C)

4

4

0.15–0.25

0.15–0.25

140 / 90

160 / 90

45

45

Average fuel consumption (pellets) at nominal / minimum thermal power (kg/h)

3/1

6/2

Flue diameter (mm)

127

159

Supply/return connector diameter (in.)

G1”

G1.1/4”

Power supply (V)

230

230

Max. power consumption (ignition) (W)

400

400

Weight (kg)

200

270

Fuel reservoir capacity - standard 295 [L]

295

295

Fuel reservoir capacity - alternative 203; 286; 470; 770; 1386 [L] Charging opening dimensions (mm)

Fuel parameters Sawdust pellets as per EN 14961-2:2011 class A1: size 6 +/-1 mm; 8+/- 1 mm recommended calorific value 16 500 - 19 000 kJ/kg ash content<0,7% lenght 3,15 ≤ L ≤ 40 moisture content<10% specific weight (density) ≥ 600 kg/m3

Oats1 moisture content <12%

1. recommended pellet/oat ratio - 50/50

64

MBB 10 kW

203; 286;470;770;1386 203; 286;470;770;1386 616 x 616

616 x 616


description

technical data

automatics

dimensions

installation

accessories

Platinum Bio with second generation Fuzzy Logic control Automatic boiler power modulation with second generation Fuzzy Logic controller - reduces fuel consumption by up to 20%, as well as power consumption.

Control fuel conveyor from the reservoir burner screw pressure blower igniter central heating pump domestic hot water pump mixing valve1

Functions automatic burner start flame control with photocell low thermal inertia during starting and stopping

low energy consumption up to 16 heating circuits control (heaters, floor heating or domestic hot water) x - optional burner working temperature control - the highest safety three fuel ignition stages eliminate gas explosion during ignition process AUTOSTART function after voltage loss - current settings are stored primary and secondary air reduces CO2 emission to the gas and oil burner level automatic cleaning function, removes slag from the grate - not available in reservoir burners oats burner design allows grain burning (oats) - optional 2

Statistics preview - minimum, maximum and average burner power - minimum, maximum and average fuel consumption. Temperature parameters are presented as numbers and graphs on a large display along with many other functions - optional Boiler operation and comfort may be compared to the oil boiler.

1. with auxiliary module 1-16 heating circuits (heaters or floor heating) 2. recommended pellet/oat ratio - 50/50

65


description

technical data

Dimensions Mini Bio B 10 kW

66

automatics

dimensions

installation

accessories


Mini Bio B 20 kW

67


description

technical data

automatics

dimensions

installation

accessories

Installation diagram Diagram 1 Caution! Additional modules may be required.

Optional Expansion modules

Room temperature sensor

Room temperature sensor

Room temperature sensor

central heating temperature sensor

Optional

Room temperature sensor

central heating temperature sensor

central heating temperature sensor

GSM module Platinum Bio controller

domestic hot water

domestic hot water temperature sensor valve SYR 5067 expansion vessel

Boiler temperature sensor Mini Bio B boiler expansion vessel

Diagram 2 Caution! Additional modules may be required. Room temperature sensor

Optional

Expansion modules Room Room Room temperature temperature temperature sensor sensor sensor

central heating temperature sensor

central heating temperature sensor

water supply network

Expansion modules

central heating temperature sensor

Optional GSM module

Platinum Bio controller

upper buffer temperature sensor Mini Bio B boiler valve SYR 5067 expansion vessel

68

Boiler temperature sensor

domestic hot water temperature sensor

buffer tank expansion vessel

lower buffer temperature sensor

water supply network

domestic hot water


Diagram 3 Caution! Additional modules may be required. Optional Room temperature sensor

Expansion modules Room Room temperature temperature sensor sensor

central heating temperature sensor

Optional

Expansion modules

Expansion modules

Room temperature sensor

central heating temperature sensor

central heating temperature sensor

GSM module

expansion vessel Platinum Bio controller upper buffer temperature sensor

Mini Bio B boiler

upper buffer temperature sensor

domestic hot water domestic hot water temperature sensor

buffer tank

valve SYR 5067 Boiler temperature sensor

expansion vessel return temperature sensor

expansion vessel

water supply network lower buffer temperature sensor

lower buffer temperature sensor

69


Mini Bio B description

technical data

automatics

dimensions

installation

accessories

Specification Standard and optional accessories TYPE

MBB 10 kW

MBB 20 kW

power range on pellet (kW)

3,3–10

6–20

building area (m2)

50–200

100–300

pellets

s

s

oats/pellets 50/50

s

s

FUEL TYPES

HORIZONTAL HEAT EXCHANGER boiler steel

s

s

no. of exchanger draughts

2

2

flue gas turbulator

o

o

exchanger design*

3t

3t

optional closed system

s

s

left doors

o

o

horizontal cylindrical heat exchanger

s

s

built-in heat exchanger ceramics

o

o

RESERVOIR standard: 295 [L]

s

s

alternative: 203; 286; 470; 770; 1386 [L]

o

o

external feeding

o

o

fuel feeding from the reservoir to the burner

s

s

heat resistant steel

s

s

reservoir burner

s

s

automatic ash removal

s

s

ignition and heating element

s

s

pressure blower

s

s

gear motor

s

s

photo cell

s

s

built-in burner ceramics

o

o

pellets burning grate

s

s

oats/pellets burning grate

s

s

boiler temperature sensor

s

s

burner temperature sensor

s

s

ambient temperature sensor

o

o

domestic hot water sensor

o

o

lambda sensor

o

o

modular design

s

s

GSM module

o

o

INTERNET module

o

o

Fuel feeding from reservoir control

s

s

fuel feeding mechanism control

s

s

pressure blower control

s

s

igniter control

s

s

heating pump control

s

s

hot domestic water pump control

s

s

mixing valve control **

o

o

cooperation with GSM module

s

s

cooperation with INTERNET module

s

s

BURNER

AUTOMATICS

AUTOMATICS AND CONTROL FEATURES

70


TYPE

MBB 10 kW

MBB 20 kW

second generation Fuzzy Logic controller

s

s

domestic hot water priority

s

s

CAN

CAN

fuel selection

s

s

alternative function “boiler operation”

s

s

output testing

s

s

domestic hot water weekly program

s

s

weekly room temperature program

s

s

simple menu

s

s

advanced menu

s

s

outdoor temp.compensation, solar module and accumulation tank control via control menu

s

s

alarm log

s

s

help

s

s

alarm codes

s

s

service mode

s

s

language - multilingual

s

s

Solar system and bu or control

o

o

system control with 3 additional mixing valve (max. 16)

o

o

delivery to the address indicated

s

s

24h delivery

s

s

boiler body integrity

5

5

mechanics and automatics

2

2

extended warranty - mechanics and automatics

2

2

AUTOMATIC SYSTEMS

communication

AUXILIARY MODULES

DELIVERY

WARRANTY/Years

The price list for optional accessories is available at the manufacturer.

Key s – standard accessories o – optional accessories

* high quality durable steel heat exchanger was designed following 3T guidelines (time, turbulator, temperature).

** with additional module 1-16 heating circuits (heaters or floor heating)

71


Our engineers will do everything to meet your needs

72


73


technical data

automatics

dimensions

installation

accessories

Mini Bio Luxury

broadband 6-wire lambda sensor

012

B oil

class

cl

as

sa

0

3-

er

5 :2

Mini Bio

ording to EN acc 30 ss

5:2 3-

To reduce the combusted fuel amount, emission and efficiency, we have coated the combustion chamber with the highest class ceramics. The temperature in the combustion chamber is over 1000°C.

Boile rc la

The ceramics are commonly used.

012

description

3 c co r d i n g to E N

ecocombustion models [ kW ]

fuels pellets

pellets / oats outdoor temp. 50 / 50 compensation

Description Mini Bio Luxury is a version of the smallest boiler Mini Bio with even more accessories. Sophisticated ease of operation and responsible use of fuels are the requirements coped with by the Kostrzewa engineers to design a state of the art and innovative heating system and Luxury series, with improved efficiency.

7/24

5 class

service

boiler class

>92.8%

Mini Bio Luxury is fitted with built in ceramic combustion chamber inside of the heat exchanger , which heats up to over 1000°C temperature for extremely efficient biomass combustion. Flue gas turbulators retain all the energy inside the boiler.

Android app

GSM module

INTERNET module

5 years

boiler 5 years warranty + efficiency 2 years extended warranty

It is an optimum device intended for installation in households, with small or without boiler rooms. The area of heated building is 50 to 300 m2.

iOS app

Mini Bio Luxury is also fitted with a manifold for connecting other devices in the boiler room - outdoor temperature compensation with 4 heating circuits and broadband second generation lambda sensor1. All this in standard equipment 1. lambda sensor saves 20% fuel


reservoir cover

flue gas turbulator

fuel reservoir

ceramic combustion chamber

flexible fuel feeding tube

11

furnace doors

Platinum Bio Slim controller

12

broadband lambda sensor

Platinum Bio burner

for automatic and precise air supply, saves up to 20% fuel

is practically a maintenance free device, its operation is easy to provide the highest comfort

front

round steel heat exchanger flue heat exchanger cleanout

rear

Mini Bio Luxury boilers meet PN-EN 303-5:2012 requirements

Features Ecology - Emision CO2 = 0 Excellent comfort – entire heating system control. Automatics for controlling most of the boiler room equipment. The combustion process is automatic, the fuel consumption and emission to the atmosphere are signifi cantly reduced. Device parameters are controlled via a simple and clear menu. Economy – second generation Fuzzy Logic1 controller and broadband lambda sensor save up to 40% fuel.

The boiler room control system is based on soft controls, depending on heat demand of each building floor and domestic hot water demand. The device modulates power. It automatically supplies the air required for proper combustion, saving up to 40% fuel. Innovation – heat exchanger design following 3T guidelines. Following 3T guidelines (time, turbulator, and temperature) allowed very compact design and high efficiency.

Economy – Platinum Bio burner energy efficient heart of the system. Advanced component for generating heat energy from pellets. Durable, energy efficient, reliable and silent, made of heat resistant steel and acid resistant steel for continuous and reliable operation. Multifunctional – control of several heating circuits, solar system and accumulation tank - optional. Convenience – fully automatic with automatic start and stop.

1. Second generation Fuzzy Logic controller allow fuel consumption reduction by up to 20%

75


description

technical data

automatics

dimensions

installation

accessories

Specification

The design may change due to improvements. PARAMETER power range on pellet (kW) Control method

MBL 20 kW

3.3–10

6–20

Fuzzy Logic 2

Fuzzy Logic 2

Class as per PN-EN 303-5:2012

5

5

Water capacity (l)

48

90

Max. operating pressure (bar)

2

2

Max. operating temperature (°C)

85

85

Test pressure (bar) Flue draught (mbar) Flue gas temperature at nominal / minimum thermal power (°C)

4

4

0.15–0.25

0.15–0.25

140/90

160/90

Min. return water temperature (°C)

45

45

Average fuel consumption (pellets) at nominal / minimum thermal power (kg/h)

3/1

6/2

Flue diameter (mm)

127

159

Supply/return connector diameter (in.)

G1”

G1.1/4”

Power supply (V)

230

230

Max. power consumption (ignition) (W)

400

400

Weight (kg)

270

340

Fuel reservoir capacity (l)

230

240

555 x 555

655 x 655

Fuel loading opening dimensions (mm)

Fuel parameters Sawdust pellets as per EN 14961-2:2011 class A1: size 6 +/-1 mm; 8+/- 1 mm recommended calorific value 16 500 - 19 000 kJ/kg ash content<0,7% lenght 3,15 ≤ L ≤ 40 moisture content<10% specific weight (density) ≥ 600 kg/m3

Oats1 moisture content <12%

1. zalecana mieszanka pelet/owies w proporcjach 50/50

76

MBL 10 kW


description

technical data

automatics

dimensions

installation

accessories

Platinum Bio Slim Smooth and intelligent adjustment of fuel and air supply Compatible with pellets, oats and wood burning boilers.

Control • • • • • • •

fuel conveyor from the reservoir burner screw pressure blower igniter central heating pump domestic hot water pump 4 mixing valves

Functions automatic ignition of fuel • flame recognision with photocell low thermal inertia during start and stop

low electricity consumption possibility to control up to 16 heating circles (radiators, floor heating or hot water) - option burner temperature control the highest safety three ignition stages eliminate gas explosion during the ignition process AUTOSTART at voltage loss - current settings are stored primary and secondary air reduces CO2 emission to the gas and oil burner level automatic cleaning function, removes slag from the grate - not available in gravitational burners

oats - burner design allows grain burning (oats) – optional1 Statistics preview - minimum, maximum and average burner power - minimum, maximum and average fuel consumption Temp. parameters are presented as numbers and graphs on a large display along with many other functions - optional Boiler operation and comfort may be compared to the oil boiler.

1. Recommended pellets/oats ratio - 50/50

77


description

technical data

automatics

Dimensions Mini Bio Luxury 10 kW

78

dimensions

installation

accessories


Mini Bio Luxury 20 kW

79


description

technical data

automatics

dimensions

installation

accessories

Installation diagram Diagram 1 Caution! Additional modules may be required. Optional

Expansion modules

Expansion modules

Expansion modules

Room Room Room Room Room Room Room temperature temperature temperature temperature temperature temperature temperature sensor sensor sensor sensor sensor sensor sensor

Central heating temperature sensor

Optional

Central heating temperature sensor

Central heating temperature sensor

Central heating temperature sensor

Central heating temperature sensor

Central heating temperature sensor

Central heating temperature sensor

GSM module

expansion vessel Outdoor temperature sensor

upper buffer temperature sensor

upper buffer temperature sensor

domestic hot water temperature sensor

buffer tank Mini Bio Luxury boiler

expansion vessel

expansion vessel

return temperature lower buffer sensor temperature

water supply network

lower buffer temperature sensor

sensor

Diagram 2 Caution! Additional modules may be required. Optional Expansion modules Room Room Room Room Room Room Room temperature temperature temperature temperature temperature temperature temperature sensor sensor sensor sensor sensor sensor sensor

Optional

Central heating temperature sensor

Central heating temperature sensor

Central heating temperature sensor

Central heating temperature sensor

Central heating temperature sensor

Expansion modules

Central Central heating heating temperature temperature sensor sensor

GSM module

Outdoor temperature sensor upper buffer temperature sensor

Mini Bio Luxury boiler

domestic hot water temperature sensor

buffer tank expansion vessel

80

upper buffer temperature sensor

return temperature sensor lower buffer temperature sensor

expansion vessel

lower buffer temperature sensor

water supply network

domestic hot water

domestic hot water


Diagram 3 Caution! Additional modules may be required. Optional Expansion modules Room temperature sensor

Room temperature sensor

Central heating temperature sensor

Room temperature sensor

Central heating temperature sensor

Room temperature sensor

Central heating temperature sensor

Room temperature sensor

Central heating temperature sensor

Room temperature sensor

Central heating temperature sensor

Room temperature sensor

Central heating temperature sensor

Central heating temperature sensor

Optional GSM module

Outdoor temperature sensor

domestic hot water temperature sensor

domestic hot water

Mini Bio Luxury boiler expansion vessel

expansion vessel

water supply network

81


Mini Bio Luxury description

technical data

automatics

dimensions

installs

accessories

Specification Standard and optional accessories TYPE

MBL 10 kW

MBL 20 kW

power range on pellet (kW)

3,3–10

6–20

building area (m2)

50–200

100–300

pellets

s

s

oats/pellets 50/50

s

s

FUEL TYPES

HORIZONTAL HEAT EXCHANGER boiler steel

s

s

no. of exchanger draughts

2

2

flue gas turbulator

s

s

exchanger design*

3t

3t

possibility to connect on closed system

s

s

left doors

o

o

horizontal cylindrical heat exchanger

s

s

built-in heat exchanger ceramics

s

s

RESERVOIR basic (l)

s / 230 l o/177

s / 240 l o/177

external feeding

o

o

fuel feeding from the reservoir to the burner

s

s

heat resistant steel

s

s

reservoir burner

s

s

automatic ash removal

s

s

ignition and heating element

s

s

pressure blower

s

s

gear motor

s

s

photo cell

s

s

built-in burner ceramics

s

s

pellets grate

s

s

oats/pellets grate

s

s

boiler temperature sensor

s

s

burner temperature sensor

s

s

heated area temperature sensor

o

o

domestic hot water sensor

o

o

lambda sensor

s

s

modular design

s

s

GSM module

o

o

INTERNET module

o

o

Fuel feeding from reservoir control

s

s

burner screw control

s

s

pressure blower control

s

s

igniter control

s

s

Heating system pump control

s

s

hot domestic water pump control

s

s

3 mixing valves control**

s

s

cooperation with GSM module

s

s

cooperation with INTERNET module

s

s

BURNER

AUTOMATICS

AUTOMATICS AND CONTROL FEATURES

82


Mini Bio Luxury

TYPE

MBL 10 kW

MBL 20 kW

Lambda sensor

s

s

second generation Fuzzy Logic controller

s

s

domestic hot water priority

s

s

SYSTEMS IN AUTOMATICS

communication

CAN

CAN

fuel selection

s

s

alternative function “boiler operation”

s

s

output testing

s

s

domestic hot water weekly program

s

s

weekly room temperature program

s

s

simple menu

s

s

advanced menu

s

s

outdoor temp. compensation, solar module and accumulation tank control via controller

s

s

alarm log

s

s

help

s

s

alarm codes

s

s

service mode

s

s

language - multilingual

s

s

Solar system and buffor tank control

o

o

system control with 3 additional mixing valves (max. 16)

s

s

delivery to the address indicated

s

s

24h delivery

s

s

boiler body integrity

5

5

mechanics and automatics

2

2

extended warranty - mechanics and automatics

2

2

AUXILIARY MODULES

DELIVERY

WARRANTY/Years

The price list for optional accessories is available at the manufacturer.

Key s – standard accessories o – optional accessories

* high quality durable steel heat exchanger was designed following 3T guidelines (time, turbulator, temperature).

** with additional module 1-16 heating circuits (heaters or floor heating)

83


84


Return to a warm house.

85


automatics

dimensions

Maxi Bio

installation

accessories

broadband 6-wire lambda sensor

Wins with perfection

012

Boile rc la

5:2 3-

Designed for extreme tasks

ording to EN acc 30 ss

B oil

class

012

technical data

cl

as

sa

0

3-

er

5 :2

description

3 c co r d i n g to E N

ecocombustion models [ kW ]

fuels pellets

outdoor temp. compensation

7/24

5 class

3 years

service

boiler class

3 years warranty

GSM module

INTERNET module

Android app

iOS app

Description Maxi Bio line is a synergy between ecology and economy. Manufactured to use in extreme conditions. Maxi Bio is a line of automatic devices for heating large area buildings with pellets.

86

We know the responsibility of administrators of heated areas, and the Maxi Bio boiler line is adapted for operation in most extreme conditions, irrespective of time and weather. Kostrzewa designers have put much effort to create an almost maintenance free device.

Main design assumptions

Readily available fuel. CO2 emission = 0. Low electric energy consumption. High device efficiency – low fuel consumption. Easy maintenance - compatible with additional fuel pellet chamber and automatic ash removal.


1

round steel heat exchanger

2

fuel gas turbulator

3

Platinum Bio burner

is practically a maintenance free device, its operation is easy to provide the highest comfort

4

Platinum Bio burner control cabinet (industrial use)

5

flue

6

broadband lambda sensor

front

for automatic and precise air supply, saves up to 20% fuel

7

heat exchanger cleanout

8

reservoir 1386 L (option)

8A

reservoir 295 L (standard) rear

Maxi Bio boilers meet PN-EN 303-5:2012 requirements

Features heat exchanger design following 3T guidelines (time, turbulator, temp.) three draught exchanger – even more improved efficiency even lower emission even lower fuel consumption innovative second generation Fuzzy Logic controller1 – even more precise burner modulation and reduction of fuel and energy consumption

broadband lambda sensor2 precisely supplies air for automatic fuel burning self cleaning burner additional screw inside the burner which removals the ashes from burners grates pressure sensor - safety first automatically protects the device when there is low or no flue draught low energy consumption control of all heating system components

made of high quality steel to provide the highest durability - 3 year warranty ceramic combustion chamber – heats up to white resulting burnout of the unburned fuel and gases parts automatic start and stop of the burner compatible with an additional large fuel reservoir

Maxi Bio means quality and safety 1. second generation Fuzzy Logic controller allows fuel consumption reduction by up to 20% 2. the lambda sensor saves up to 20% of fuel.

87


description

technical data

automatics

dimensions

installation

accessories

Technical specification The design may change due to improvements. PARAMETER Power range on pellet (kW) Control method Class as per PN-EN 303-5:2012 Max. operating pressure [bar] Max. operating temperature [°C] Test pressure [bar]

MXB 50 kW

MXB 75 kW

MXB 100 kW

MXB 150 kW

MXB 200 kW

15–50

23–75

30–100

45–150

60–200

4

4

4

4

4

4

100–170

100–170

100–170

100–170

100–170

100–170

MXB 285 kW

86–285 Fuzzy Logic 2 Fuzzy Logic 2 Fuzzy Logic 2 Fuzzy Logic 2 Fuzzy Logic 2 Fuzzy Logic 2 5 5 5 5 5 5 2 2 2 2 2 2 80 80 80 80 80 80

Flue gas temperature at nominal / minimum thermal power [°C] Min. return water temperature [°C]

45

45

45

45

45

45

Power supply [V]

230

230

230

230

230

230

(ignition)[W]

~ 380 ÷ 680

~ 380 ÷ 680

~ 460 ÷ 760

~ 460 ÷ 760

~ 600 ÷ 900

~ 600 ÷ 900

Weight (kg)

475

559

677

885

983

1368

Fuel reservoir capacity [L]

295

295

295

295

295

295

Max. power consumption

Fuel parameters Sawdust pellets as per EN 14961-2:2011 class A1: size 6 +/-1 mm; 8+/- 1 mm recommended calorific value 16 500 - 19 000 kJ/kg ash content<0,7% lenght 3,15 ≤ L ≤ 40 moisture content<10% specific weight (density) ≥ 600 kg/m3


description

technical data

automatics

dimensions

installation

accessories

Heavy duty Platinum Bio control cabinet with second generation Fuzzy Logic control Large alphanumeric display for easy communication and operation

Control fuel conveyor from the reservoir fuel feeding screw inside of burner air pressure ventilator ignitor central central heating pump domestic hot water pump mixing valve1

1. with additional module 1-16 heating circuits (heaters or floor heating)

Functions Statistics preview - minimum, maximum and average burner power - minimum, maximum and average fuel consumption Temperature parameters are presented as numbers and graphs on a large display along with many other functions Burner operation and comfort may be compared to the oil burner. For production floors and other industrial buildings with non standard requirements - the parameters can be modified in extended service mode.

Second generation Fuzzy Logic controller and advanced 2 parts menu allow fuel consumption reduction by up to 20% and component wear reduction compared to other burners (reduced number of ignitions significantly reduces the amount of electric energy used).


Maxi Bio description

technical data

automatics

Dimensions Maxi Bio 50 kW flue connector Ø 180 L80

boiler blowdown 3/4 ‘’ L100

Maxi Bio 75 kW flue connector Ø 180 L80

boiler blowdown 3/4 ‘’ L100

Maxi Bio 100 kW flue connector Ø 185 length 80

boiler blowdown 3/4 ‘’ L100

90

dimensions

installation

accessories


Maxi Bio

Maxi Bio 150 kW flue connector Ø230 L80

pipe connector DN80 pipe 2" length 145 GW pipe connector DN80

boiler blowdown 3/4" L100

Maxi Bio 200 kW pipe connector DN80 flue connector Ø230 L80

pipe 2" length 145 GW pipe connector DN80

boiler blowdown 3/4" L100

Maxi Bio 285 kW

flue connector Ø254 L100

boiler blowdown 1 1/4"

91


Maxi Bio description

technical data

automatics

dimensions

installation

accessories

Installation diagram Diagram 1 Caution! Additional modules may be required. Optional Expansion modules Room temperature sensor

Room temperature sensor

central heating temperature sensor

Optional

Room temperature sensor

central heating temperature sensor

Room temperature sensor

central heating temperature sensor

central heating temperature sensor

GSM module

Outdoor temperature sensor domestic hot water temperature sensor

domestic hot water

valve SYR 5067 expansion vessel Boiler temperature sensor expansion vessel

Maxi Bio boiler

water supply network

Diagram 2 Caution! Additional modules may be required. Optional Expansion modules Room temperature sensor

Room temperature sensor

central heating temperature sensor

Optional

Room temperature sensor

central heating temperature sensor

Expansion modules Room temperature sensor

central heating temperature sensor

central heating temperature sensor

GSM module

Outdoor temperature sensor upper buffer temperature sensor

valve SYR 5067

buffer tank expansion vessel

Boiler temperature sensor

92

Maxi Bio boiler

expansion vessel

return temperature sensor

domestic hot water temperature sensor

lower buffer temperature sensor

water supply network

domestic hot water


Maxi Bio

Diagram 3 Caution! Additional modules may be required.

Optional Room temperature sensor

Expansion modules Room Room temperature temperature sensor sensor

central heating temperature sensor

central heating temperature sensor

Expansion modules

Expansion modules

Room temperature sensor

central heating temperature sensor

central heating temperature sensor

Optional GSM module expansion vessel Outdoor temperature sensor

upper buffer temperature sensor

valve SYR 5067

upper buffer temperature sensor

Maxi Bio boiler

domestic hot water

buffer tank

Boiler temperature sensor expansion vessel

domestic hot water temperature sensor

expansion vessel return temperature sensor

lower buffer temperature sensor

lower buffer temperature sensor

water supply network

93


Maxi Bio description

technical data

automatics

dimensions

installation

accessories

Specification Standard and optional accessories TYPE power range on pellet (kW)

MXB 50 kW

MXB 75 kW

MXB 100 kW

MXB 150 kW

MXB 200 kW

MXB 285 kW

15–50

23–75

30–100

45–150

60–200

86–285

s

s

s

s

s

s

FUEL TYPES pellets HORIZONTAL HEAT EXCHANGER boiler steel

s

s

s

s

s

s

no. of exchanger draughts

3

3

3

3

3

3

flue gas turbulator

s

s

s

s

s

s

exchanger design*

3t

3t

3t

3t

3t

3t

possibility of connection to closed system

s

s

s

s

s

s

left/right doors

s

s

s

s

s

s

horizontal cylindrical heat exchanger

s

s

s

s

s

s

counterflow heat exchanger

s

s

s

s

s

s

RESERVOIR standard: 295 [L]

s

s

s

s

s

s

alternative: 203; 286; 470; 770; 1386 [L]

o

o

o

o

o

o

external feeding

o

o

o

o

o

o

fuel feeding from the reservoir to the burner

s

s

s

s

s

s

heat resistant steel

s

s

s

s

s

s

cylindrical burner design

s

s

s

s

s

s

gravitational burner

s

s

s

s

s

s

ignition and heating element

s

s

s

s

s

s

pressure blower

s

s

s

s

s

s

gear motor

s

s

s

s

s

s

internal fuel feeder

s

s

s

s

s

s

photo cell

s

s

s

s

s

s

pellets grate

s

s

s

s

s

s

air diffuser

s

s

s

s

s

s

boiler temperature sensor

s

s

s

s

s

s

burner temperature sensor

s

s

s

s

s

s

pressure sensor

o

o

o

o

o

o

IP66 metal cabinet

s

s

s

s

s

s

main switch

s

s

s

s

s

s

safety switch

s

s

s

s

s

s

status lamps

s

s

s

s

s

s

heated area temperature sensor

o

o

o

o

o

o

domestic hot water sensor

o

o

o

o

o

o

lambda sensor

s

s

s

s

s

s

modular design

s

s

s

s

s

s

GSM module

o

o

o

o

o

o

INTERNET module

o

o

o

o

o

o

BURNER

AUTOMATICS

94


Maxi Bio

TYPE

MXB 50 kW

MXB 75 kW

MXB 100 kW

MXB 150 kW

MXB 200 kW

MXB 285 kW

Fuel screw from reservoir control

s

s

s

s

s

s

burner screw control

s

s

s

s

s

s

pressure blower control

s

s

s

s

s

s

igniter control

s

s

s

s

s

s

heating system circulation pump control

s

s

s

s

s

s

hot domestic water circulation pump control

s

s

s

s

s

s

mixing valve control

s

s

s

s

s

s

cooperation with GSM module

s

s

s

s

s

s

cooperation with INTERNET module

s

s

s

s

s

s

second generation Fuzzy Logic controller

s

s

s

s

s

s

domestic hot water priority

s

s

s

s

s

s

AUTOMATICS FEATURES – CONTROL

AUTOMATIC SYSTEMS

communication

CAN

CAN

CAN

CAN

CAN

CAN

alternative function “boiler operation”

s

s

s

s

s

s

output testing

s

s

s

s

s

s

domestic hot water weekly program

s

s

s

s

s

s

temperature program

s

s

s

s

s

s

simple menu

s

s

s

s

s

s

advanced menu

s

s

s

s

s

s

and accumulation tank control via controller menu

s

s

s

s

s

s

alarm log

s

s

s

s

s

s

help

s

s

s

s

s

s

alarm codes

s

s

s

s

s

s

service mode

s

s

s

s

s

s

language - multilingual

s

s

s

s

s

s

o

o

o

o

o

o

o

o

o

o

o

o

delivery to the address indicated

s

s

s

s

s

s

24h delivery

s

s

s

s

s

s

boiler body integrity

3

3

3

3

3

3

mechanics and automatics

2

2

2

2

2

2

weekly room

outdoor temperature compensation, solar module

AUXILIARY MODULES Solar system and buffor control system control with 3 additional mixing valves (max. 16) DELIVERY

WARRANTY/Years

The price list for optional accessories is available at the manufacturer.

Key s – standard accessories o – optional accessories

* high quality durable steel heat exchanger was designed following 3T guidelines (time, turbulator, temperature).

** with additional module 1-16 heating circuits (heaters or floor heating)

95


Follow your dream, and we will take care of the comfortable temperature.

96


97


description

technical data

automatics

dimensions

installation

accessories

Compact Bio 012

Boile rc la

ording to EN acc 30 ss

5:2 3012

B oil

class

cl

as

sa

0

3-

er

5 :2

Unique look, always an inspiration

3 c co r d i n g to E N

ecocombustion models [ kW ]

iOS app

fuels pellets

pellets / oats 50 / 50

wood

outdoor temp. compensation

7/24

> 91%

5 class

service

boiler efficiency

boiler class

Description Compact Bio unique look will always be an inspiration. It is a compact device with smooth lines and structural light green powder coating. Silver galvanized components, i.e. pellet chamber provide lightness and character. Kostrzewa design team have created a device for wood logs and pellets.

The aim was a low price, easy maintenance, low fuel consumption and compact design for small boiler rooms. The device has four components: 1. Boiler body design following 3T guidelines (time, turbulator, temperature) 2. Reliable solution - Platinum Bio burner with automatic pellets and oats burning. 3. Platinum Bio Slim automatics for outdoor temperature compensation of a single heating circuit and domestic hot water. Innovative flame and temperature adjustment with second generation Fuzzy Logic controller1.

1. Second generation Fuzzy Logic controller allow fuel consumption reduction by up to 20%

Android app

5 years 5 years warranty GSM + 2 years module extended warranty

INTERNET module

4. Large fuel reservoir made of galvanized steel sheet for additional corrosion protection under heavy duty conditions.

Features 1. Ecology - Emision CO2 = 0 2. Multi-fuel – automatic fuel supply for pellets and oats – manual feeding of wood and woodchips


Designed using 3D CAD SolidWorks and SolidWorks Flow Simulation technologies.

6 2

3 1

Platinum Bio burner with ceramics (option)

2

insulating ceramics

3

Exhaust turbulator

4

2

front

– reduces the temperature of the exhaust gas.

Ceramic heat exchange chamber

increases the temperature in the burnout process to over 900°C and burns incompletely burned gases with secondary air for improved effeciency (option)

5

Wood grid

6

Pellet reservoir

5

2

1

4 rear

Compact Bio boilers meet the norm PN-EN 303 -5:2012 requirements.

3. Excellent comfort – entire heating system control. Automatics for controlling most of the boiler room equipment. The combustion process is fully automatic, and the fuel consumption and emission to the atmosphere are significantly reduced. Device parameters are controlled via a simple and clear menu. 4. Economy – second generation Fuzzy Logic automatic flame modulation saves up to 20% fuel. The boiler room control system is based on soft controls of the temperatures, depending on each building floor heat demand and domestic hot water demand.

The device modulates the power automatically. It automatically supplies required air amount, thus saving up to 40% fuel. 5. Innovation - heat exchanger design following 3T guidelines. Following 3T guidelines (time, turbulator, and temperature) allowed very compact heat-exchanger design and high efficiency. 6. Versatility – exchanger’s construction allows mounting of burner, tank and all doors on the left or right side of the device (16kW, 24kW)

6. Economy - Platinum Bio burner energy efficient heart of the system. Mechanically and technically advanced component for generating heat energy from pellets. Durable, energy efficient, reliable and silent, made of heat resis tant and acid resis tant steel for continu ous and reliable operation for years. 7. Multifunctional - control of several heating circuits, solar system and accumulation tank - optional. 8. Safety - two conveyor fuel feeding system prevents flashback 9. Convenience - fully automatic with automatic start and stop. 10. Durability - 5 year warranty


description

technical data

automatics

dimensions

installations

accessories

Technical specification The design may change due to improvements. PARAMETER

CB 16 kW

power range on pellet (kW) Control method

CB 24 kW

5–16

7–24

Fuzzy Logic 2

Fuzzy Logic 2

Class as per PN-EN 303-5

5

5

Water capacity (l)

58

66

Max. operating pressure (bar)

2

2

Max. operating temperature (°C)

85

85

Test pressure (bar) Chimney draught (mbar) Exhaust gas temperature at nominal / minimum thermal power (°C)

4

4

0.15–0.25

0.15–0.25

140 / 90

140 / 90

Min. return water temperature (°C)

45

45

Average fuel consumption (pellets)

3 / 0,9

4,5 / 1,8

at nominal / minimum thermal power (kg/h)

160

160

G1 1/2"

G1 1/2"

Supply/return connector diameter (in.)

230

230

Power supply (V)

400

400

Max. power consumption (during ignition process) (W)

330

400

Weight (kg)

208

208

857 x 475

857 x 475

Flue diameter (mm)

Fuel reservoir capacity (l) Fuel loading doors dimensions (mm)

Fuel parameters Sawdust pellets as per EN 14961-2:2011 class A1: size 6 +/-1 mm; 8+/- 1 mm recommended calorific value 16 500 - 19 000 kJ/kg ash content<0,7% lenght 3,15 ≤ L ≤ 40 moisture content<10% specific weight (density) ≥ 600 kg/m3

Oats1 moisture content <12%

1. recommended pellet/oat ratio - 50/50

Wood For nominal boiler power use dry wood with 20% maximum moisture content (around 18 months period of drying woodlogs under cover). Use of larger logs increases burning time upon a single charge up to 8 hours.


description

technical data

automatics

dimensions

installation

accessories

Platinum Bio Slim Smooth and intelligent adjustment of fuel and air supply Compatible with pellets, oats and wood burning boilers.

Control • • • • • •

fuel conveyor from the reservoir air supply ventilator fuel ignition mechanism central heating pump domestic hot water pump mixing valve (1 pc)

101


Compact Bio description

technical data

automatics

dimensions

installation

accessories

Dimensions Compact Bio 16 kW connection port 1 1/2" length 80mm coupler 1/2" length 35mm flue connector Ă˜ 159x180x5

connection port 1 1/2" length 80mm coupler 1/2" length 35mm

102


Compact Bio

Compact Bio 24 kW connection port 1 1/2" length 80mm coupler 1/2" length 35mm flue connector Ă˜ 159x180x5

connection port 1 1/2" length 80mm coupler 1/2" length 35mm

103


Compact Bio description

technical data

automatics

dimensions

installation

accessories

Installation diagram Diagram 1 Caution! Additional modules may be required. Optional Expansion modules Room temperature sensor

Room temperature sensor

Central heating temperature sensor

Optional

Room temperature sensor

Central heating temperature sensor

Room temperature sensor

Central heating temperature sensor

Central heating temperature sensor

GSM module

Outdoor temperature sensor domestic hot water temperature sensor

valve SYR 5067

domestic hot water

Compact Bio boiler Boiler temperature sensor

water supply network

expansion vessel

expansion vessel

Diagram 2 Caution! Additional modules may be required. Optional Expansion modules Room temperature sensor

Optional

Expansion modules

Room Room Room temperature temperature temperature sensor sensor sensor

Central heating temperature sensor

Central heating temperature sensor

Central heating temperature sensor

Central heating temperature sensor

GSM module

Outdoor temperature sensor upper buffer temperature sensor

Compact Bio boiler

valve SYR 5067

domestic hot water temperature sensor

domestic hot water

buffer tank

Boiler temperature sensor expansion vessel

104

return temperature sensor

water supply network lower buffer temperature sensor

expansion vessel


Compact Bio

Diagram 3 Caution! Additional modules may be required.

Optional

Room temperature sensor

Optional

Expansion modules Room Room temperature temperature sensor sensor

Central heating temperature sensor

Central heating temperature sensor

Expansion modules

Expansion modules

Room temperature sensor

Central heating temperature sensor

Central heating temperature sensor

GSM module Outdoor temperature sensor

expansion vessel

upper buffer temperature sensor

Compact Bio boiler

valve SYR 5067

upper buffer temperature sensor

domestic hot water

buffer tank

Boiler temperature sensor return temperature sensor

domestic hot water temperature sensor

water supply network lower buffer temperature sensor

lower buffer temperature sensor

expansion vessel

expansion vessel

105


Compact Bio description

technical data

automatics

dimensions

installation

accessories

Specification

Standard and optional boiler accessories TYPE

CB 16 kW

CB 24 kW

5–16

7–24

50–200

100–300

pellets

s

s

oats/pellets 50/50

s

s

s

s

boiler steel

s

s

no. of heat-exchanger draughts

3

3

Heat-exchanger design 3t*

s

s

possibility of connection to closed system

s

s

left doors

s

s

built-in heat exchanger ceramics

o

o

left/right

s

s

basic 210 (l)

s

s

external feeding

o

o

fuel feeding from the reservoir to the burner

s

s

heat resistant steel

s

s

gravitational burner

s

s

automatic ash removal

s

s

Fuel ignition element

s

s

air supply ventilator

s

s

gear motor

s

s

photo cell

s

s

built-in burner ceramics

o

o

Grates for burning pellets

s

s

Grates for burning oats/pellets

s

s

boiler temperature sensor

s

s

burner temperature sensor

s

s

room temperature sensor

o

o

domestic hot water sensor

o

o

lambda sensor

o

o

possibility to connect additional modules

s

s

GSM module

o

o

INTERNET module

o

o

Fuel feeding mechanism from the reservoir control

s

s

Fuel feedinf mechanism inside burner control

s

s

Air pressure ventilator control

s

s

igniter control

s

s

Heating system pump control

s

s

hot domestic water pump control

s

s

Electric mixing valve gear (1pc) control

s

s

cooperation with GSM module

s

s

cooperation with INTERNET module

s

s

power range on pellet (kW) building area (m2) FUEL TYPES

MANUALLY FEEDED FUEL TYPES wood VERTICAL HEAT EXCHANGER

RESERVOIR

BURNER

AUTOMATICS

AUTOMATICS AND CONTROL FEATURES

106


Compact Bio

TYPE

CB 16 kW

CB 24 kW

second generation Fuzzy Logic burner modulation

s

s

hwp - domestic hot water priority

s

s

AUTOMATIC SYSTEMS

communication

CAN

CAN

fuel selection

s

s

alternative “boiler operation” function

s

s

outputs testing

s

s

domestic hot water weekly program

s

s

weekly room temperature program

s

s

simple menu

s

s

advanced menu

s

s

outdoor temperature compensation, solar module and accumulation tank control via controller menu

s

s

Alarms history

s

s

Help system

s

s

alarm codes

s

s

service mode

s

s

language - multilingual

s

s

Solar system and buffer control

o

o

3 additional mixing valves control (up to max. 16 pcs.)

o

o

delivery to the address indicated

s

s

24h delivery

s

s

boiler body integrity

5

5

mechanics and automatics

2

2

warranty period extension

2

2

ADDITIONAL MODULES

DELIVERY

WARRANTY/Years

The price list for optional accessories is available at the manufacturer.

Key s – standard accessories o – optional accessories

* high quality durable steel heat exchanger was designed following 3T guidelines (time, turbulator, temperature).

** with additional module 1-16 heating circuits (heaters or floor heating)

107


clean, maintenance free boiler room at home... 108


109


automatics

dimensions

installation

Compact Bio Luxury

accessories

broadband 6-wire lambda sensor

012

Boile rc la

ording to EN acc 30 ss

5:2 3-

B oil

class

012

This look will never lose its appeal.

er

5 :2

technical data

Demonstration of power and independence

cl

as

sa

0

3-

description

3 c co r d i n g to E N

ecocombustion models [ kW ]

iOS app

fuels pellets

pellets / oats 50 / 50

wood

outdoor temp. compensation

7/24

> 91%

5 class

service

boiler efficiency

boiler class

Description The look of a Compact Bio Luxury will never lose its appeal and will always be an inspiration.

The aim was excellent functionality, easy maintenance, low fuel consumption and compact design for small boiler rooms.

It is a compact device with smooth lines manufactured of steel sheets painted with structural powder coating.

The device consists of four components: 1. Boiler body, designed following 3T guidelines (time, turbulator, temperature) 2. Reliable solution - Platinum Bio burner automatically combusting pellets and oats. 3. Platinum Bio Slim automatics with second generation broadband lambda sensor 2, possibility to control 4 heating circuits with mixing valves and domestic hot water system.

Galvanized components, i.e. pellet chamber provide lightness and character. Kostrzewa design team have created a device for wood and pellets.

1. recommended pellet/oat ratio - 50/50 2. the lambda sensor saves up to 20% of fuel. 3. second generation Fuzzy Logic controll method allows to reduce fuel consumption by up to 20%

Android app

5 years 5 years warranty GSM + 2 years module extended warranty

INTERNET module

Innovative flame and temperature adjustment with second generation Fuzzy Logic 2 controller3. 4. Large fuel reservoir made of galvanized steel sheet for additional corrosion protection under heavy duty conditions.

Features 1. Ecology - Emision CO2 = 0 2. Multi-fuel – automatic fuel supply for pellets and oats – manual feeding of wood and woodchips


Designed using 3D CAD SolidWorks and SolidWorks Flow Simulation technologies. 1

3

Platinum Bio burner with ceramics

2

insulating ceramics

3

Exhaust turbulator

4

6 2

2

front

– reduces the temperature of the exhaust gas.

Ceramic heat exchange chamber

5

increases the temperature in the burnout process to over 900°C and burns incompletely burned gases with secondary air for improved effeciency

5

Wood grid

6

Pellet reservoir

7

Broadband lambda sensor

2

1

4 rear

Compact Bio Luxury boilers meet the norm PN-EN 303 -5 :2012 requirements.

3. Excellent comfort – entire heating system control. Automatics for controlling most of the boiler room equipment. The combustion process is fully automatic, and the fuel consumption and emission to the atmosphere are significantly reduced. Device parameters are controlled via a simple and clear menu. 4. Economy – second generation Fuzzy Logic automatic flame modulation saves up to 20% fuel. The boiler room control system is based on soft controls of the temperatures, depending on each building floor heat demand and domestic hot water demand. The device modulates the power automatically.

It automatically supplies required air amount, thus saving up to 40% fuel. 5. Innovation - heat exchanger design following 3T guidelines. Following 3T guidelines (time, turbulator, and temperature) allowed very compact heat-exchanger design and high efficiency. 6. Versatility – exchanger’s construction allows mounting of burner, tank and all doors on the left or right side of the device (16kW, 24kW)

6. Economy - Platinum Bio burner energy efficient heart of the system. Mechanically and technically advanced component for generating heat energy from pellets. Durable, energy efficient, reliable and silent, made of heat resis tant and acid resis tant steel for continu ous and reliable operation for years. 7. Multifunctional - control of several heating circuits, solar system and accumulation tank - optional. 8. Safety - two conveyor fuel feeding system prevents flashback 9. Convenience - fully automatic with automatic start and stop. 10. Durability - 5 year warranty


description

technical data

automatics

dimensions

installations

accessories

Technical specification The design may change due to improvements. PARAMETER

CBL 16 kW

power range on pellet (kW) Control method

CBL 24 kW

5–16

7–24

Fuzzy Logic 2

Fuzzy Logic 2

Class as per PN-EN 303-5:2012

5

5

Water capacity (l)

58

66

Max. operating pressure (bar)

2

2

Max. operating temperature (°C)

85

85

Test pressure (bar) Chimney draught (mbar) Exhaust gas temperature at nominal / minimum thermal power (°C) Min. return water temperature (°C) Average fuel consumption (pellets) at nominal / minimum thermal power (kg/h) Flue diameter (mm)

4

4

0.15–0.25

0.15–0.25

140 / 90

140 / 90

45

45

3 / 0,9

4,5 / 0,8

160

160

G1 1/2"

G1 1/2"

Power supply (V)

230

230

Max. power consumption (during ignition process) (W)

400

400

Weight (kg)

330

400

Fuel reservoir capacity (l)

208

208

857 x 475

857 x 475

Supply/return connector diameter (in.)

Fuel loading doors dimensions (mm)

Fuel parameters Sawdust pellets as per EN 14961-2:2011 class A1: size 6 +/-1 mm; 8+/- 1 mm recommended calorific value 16 500 - 19 000 kJ/kg ash content<0,7% lenght 3,15 ≤ L ≤ 40 moisture content<10% specific weight (density) ≥ 600 kg/m3

Oats1 moisture content <12%

1. recommended pellet/oat ratio - 50/50

Wood For nominal boiler power use dry wood with 20% maximum moisture content (around 18 months period of drying woodlogs under cover). Use of larger logs increases burning time upon a single charge up to 8 hours.


description

technical data

automatics

dimensions

installation

accessories

Platinum Bio Slim Smooth and intelligent adjustment of fuel and air supply Compatible with pellets, oats and wood burning boilers.

Control • • • • • • •

fuel conveyor from the reservoir air supply ventilator fuel ignition mechanism central heating pump 4 pcs. central heating pumps domestic hot water pump 4 mixing valves

113


Compact Bio Luxury description

technical data

automatics

dimensions

installation

accessories

Dimensions Compact Bio 16 kW connection port 1 1/2" length 80mm coupler 1/2" length 35mm flue connector Ă˜ 159x180x5

connection port 1 1/2" length 80mm coupler 1/2" length 35mm

114


Compact Bio Luxury

Compact Bio 24 kW connection port 1 1/2" length 80mm coupler 1/2" length 35mm flue connector Ă˜ 159x180x5

connection port 1 1/2" length 80mm coupler 1/2" length 35mm

115


Compact Bio Luxury description

technical data

automatics

dimensions

installation

accessories

Installation diagram Diagram 1 Caution! Additional modules may be required. Optional Expansion modules Room temperature sensor

Room temperature sensor

Central heating temperature sensor

Optional

Room temperature sensor

Central heating temperature sensor

Room temperature sensor

Central heating temperature sensor

Central heating temperature sensor

GSM module

Outdoor temperature sensor domestic hot water temperature sensor

valve SYR 5067

domestic hot water

Compact Bio Luxury boiler Boiler temperature sensor

water supply network

expansion vessel

expansion vessel

Diagram 2 Caution! Additional modules may be required. Optional Expansion modules Room temperature sensor

Optional

Expansion modules

Room Room Room temperature temperature temperature sensor sensor sensor

Central heating temperature sensor

Central heating temperature sensor

Central heating temperature sensor

Central heating temperature sensor

GSM module

Outdoor temperature sensor upper buffer temperature sensor

Compact Bio Luxury boiler

valve SYR 5067

domestic hot water temperature sensor

domestic hot water

buffer tank

Boiler temperature sensor expansion vessel

116

return temperature sensor

water supply network lower buffer temperature sensor

expansion vessel


Compact Bio Luxury

Diagram 3 Caution! Additional modules may be required.

Optional

Room temperature sensor

Optional

Expansion modules Room Room temperature temperature sensor sensor

Central heating temperature sensor

Central heating temperature sensor

Expansion modules

Expansion modules

Room temperature sensor

Central heating temperature sensor

Central heating temperature sensor

GSM module Outdoor temperature sensor

expansion vessel

upper buffer temperature sensor

Compact Bio Luxury boiler

valve SYR 5067

upper buffer temperature sensor

domestic hot water

buffer tank

Boiler temperature sensor return temperature sensor

domestic hot water temperature sensor

water supply network lower buffer temperature sensor

lower buffer temperature sensor

expansion vessel

expansion vessel

117


Compact Bio Luxury description

technical data

automatics

dimensions

installation

accessories

Specification Standard and optional accessories TYPE power range on pellet (kW)

CBL 16 kW

CBL 24 kW

5–16

7–24

50–200

100–300

pellets

s

s

oats/pellets 50/50

s

s

s

s

building area (m2) FUEL TYPES

MANUALLY FEEDED FUEL TYPES wood VERTICAL HEAT EXCHANGER boiler steel

s

s

no. of heat-exchanger draughts

3

3

Heat-exchanger design 3t*

s

s

possibility of connection to closed system

s

s

left doors

s

s

built-in heat exchanger ceramics

s

s

left/right

s

s

basic 210 (l)

s

s

external feeding

o

o

fuel feeding from the reservoir to the burner

s

s

heat resistant steel

s

s

gravitational burner

s

s

automatic ash removal

s

s

Fuel ignition element

s

s

air supply ventilator

s

s

gear motor

s

s

photo cell

s

s

built-in burner ceramics

s

s

Grates for burning pellets

s

s

Grates for burning oats/pellets

s

s

boiler temperature sensor

s

s

burner temperature sensor

s

s

room temperature sensors

o

o

domestic hot water sensor

o

o

lambda sensor

s

s

possibility to connect additional modules

s

s

GSM module

o

o

INTERNET module

o

o

Fuel feeding mechanism from the reservoir control

s

s

Fuel feedinf mechanism inside burner control

s

s

Air pressure ventilator control

s

s

igniter control

s

s

Heating systems pumps control

s

s

hot domestic hot water pump control

s

s

4 mixing valves control **

s

s

cooperation with GSM module

s

s

cooperation with INTERNET module

s

s

RESERVOIR

BURNER

AUTOMATICS

AUTOMATICS AND CONTROL FEATURES

118


Compact Bio Luxury

TYPE

CBL 16 kW

CBL 24 kW

second generation Fuzzy Logic burner modulation

s

s

Hwp - domestic hot water priority

s

s

AUTOMATIC SYSTEMS

communication

CAN

CAN

fuel selection

s

s

alternative “boiler operation” function

s

s

outputs testing

s

s

domestic hot water weekly program

s

s

weekly room temperature program

s

s

simple menu

s

s

advanced menu

s

s

outdoor temperature compensation, solar module and accumulation tank control via controller menu

s

s

Alarms history

s

s

Help system

s

s

alarm codes

s

s

service mode

s

s

language - multilingual

s

s

Solar system and buffer control

o

o

3 additional mixing valves control

o

o

DELIVERY

s

s

delivery to the address indicated 24h delivery

s

s

boiler body integrity

5

5

mechanics and automatics

2

2

warranty period extension

2

2

ADDITIONAL MODULES

(up to max. 16 pcs.)

WARRANTY/Years

The price list for optional accessories is available at the manufacturer.

Key s – standard accessories o – optional accessories

* high quality durable steel heat exchanger was designed following 3T guidelines (time, turbulator, temperature).

** with additional module 1-16 heating circuits (heaters or floor heating)

119


Reliability is a strong advantage of our products.

120


121


description

technical data

automatics

dimensions

installation

accessories

Twin Bio 012

Boile rc la

ording to EN acc 30 ss

5:2 3012

B oil

class

cl

as

sa

0

3-

er

5 :2

The pure form of purism. The combination of perfection and reliability.

3 c co r d i n g to E N

Platinum Bio controller with the 2 generation Fuzzy Logic technology reduces – fuel consumption by 20%.

ecocombustion models [ kW ]

fuels pellets

pellets / oats 50 / 50

Description The engineers of KOSTRZEWA company created a device, which combines reliability and perfection. The boiler is adapted to burning of ecological biomass (granules, oats and wood).

wood

7/24

> 90%

5 class

5 years

service

boiler efficiency

boiler class

5 years warranty + 2 years extended warranty

The device consists of four components: 1. boiler corpus – manufactured according to the 3xT technology (time, turbulence, temperature). 2. Time tested solution – Platinum Bio burner – designed for automatic burning of granules and oats1.

1. recommended pellet/oat ratio - 50/50 2. second generation Fuzzy Logic controll method allows to reduce fuel consumption by up to 20%

iOS app

Android app

GSM module

INTERNET module

3. Platinum Bio automation is designed for one heating circuit + hot water purification depending on the air conditions. The innovative flame and temperature regulation 2 generation Fuzzy Logic technology has been implemented. 4. A large fuel container made of galvanised tin in order to provide a container with an additional protection against corrosion due to exploitation in sophisticated conditions.


Designed using 3D CAD SolidWorks and SolidWorks Flow Simulation technologies. 1

Platinum Bio burner with ceramics

2

insulating ceramics

3

Exhaust turbulator

front

– reduces the temperature of the exhaust gas.

4

Ceramic heat exchange chamber

5

Wood grid

6

Fuel feeder

7

container

rear

286 l volume made of galvanised tin

Twin Bio boilers meet the norm PN-EN 303 -5 :2012 requirements.

Features 1. Ecology - Emision CO2 = 0 2. Multi-fuel – automatic fuel supply for pellets and oats – manual feeding of wood and woodchips 3. Excellent comfort – entire heating system control. Automatics for controlling most of the boiler room equipment. The combustion process is fully automatic, and the fuel consumption and emission to the atmosphere are significantly reduced. Device parameters are controlled via a simple and clear menu. 4. Economy – second generation Fuzzy Logic automatic flame modulation saves up to 20% fuel. The boiler room control system is based on soft controls

of the temperatures, depending on each building floor heat demand and domestic hot water demand. The device modulates the power automatically. 5. Innovation - heat exchanger design following 3T guidelines. Following 3T guidelines (time, turbulator, and temperature) allowed very compact heat-exchanger design and high efficiency. 6. Versatility – exchanger’s construction allows mounting of burner, tank and all doors on the left or right side of the device.

7. Economy - Platinum Bio burner energy efficient heart of the system. Mechanically and technically advanced component for generating heat energy from pellets. Durable, energy efficient, reliable and silent, made of heat resis tant and acid resis tant steel for continu ous and reliable operation for years. 8. Multifunctional - control of several heating circuits, solar system and accumulation tank - optional. 9. Convenience - fully automatic with automatic start and stop. 10. Durability - 5 year warranty


description

technical data

automatics

dimensions

installations

accessories

Technical specification The design may change due to improvements. PARAMETER

TB 12 kW

TB 16 kW

3,6–12

5–16

7–24

Fuzzy Logic 2

Fuzzy Logic 2

Fuzzy Logic 2

power range on pellet (kW) Control method

TB 24 kW

Class as per PN-EN 303-5:2012

5

5

5

Water capacity (l)

44

58

66

Max. operating pressure (bar)

2

2

2

Max. operating temperature (°C)

85

85

85

Test pressure (bar) Chimney draught (mbar) Exhaust gas temperature at nominal / minimum thermal power (°C)

4

4

4

0.15–0.25

0.15–0.25

0.15–0.25

140/90

140 / 90

140 / 90

Min. return water temperature (°C)

45

45

45

Average fuel consumption (pellets)

2,4 / 0,7

3 / 0,9

4,5 / 0,8

at nominal / minimum thermal power (kg/h) Flue diameter (mm)

127

160

160

G1 1/2"

G1 1/2"

G1 1/2"

Power supply (V)

230

230

230

Max. power consumption (during ignition process) (W)

400

400

400

Weight (kg)

270

290

319

Fuel reservoir capacity (l)

286

286

286

737x497

737 x 497

737 x 497

Supply/return connector diameter (in.)

Fuel loading doors dimensions (mm)

Fuel parameters Sawdust pellets as per EN 14961-2:2011 class A1: size 6 +/-1 mm; 8+/- 1 mm recommended calorific value 16 500 - 19 000 kJ/kg ash content<0,7% lenght 3,15 ≤ L ≤ 40 moisture content<10% specific weight (density) ≥ 600 kg/m3

Oats1 moisture content <12%

1. recommended pellet/oat ratio - 50/50

Wood For nominal boiler power use dry wood with 20% maximum moisture content (around 18 months period of drying woodlogs under cover). Use of larger logs increases burning time upon a single charge up to 8 hours.


description

technical data

automatics

dimensions

installation

accessories

Platinum Bio with second generation Fuzzy Logic modulation Large alphanumeric display for easy communication and operation.

Control fuel conveyor from the reservoir air supply ventilator fuel ignition mechanism central heating pump domestic hot water pump mixing valve 2

2. with additional module 1-16 heating circuits (heaters or floor heating)

Functions Statistics preview – minimum, maximum and average burner power – minimum, maximum and average fuel consumption. Temperature parameters are presented as numbers and graphs on a large display along with many other functions Burner operation and comfort may be compared to the oil burner.

Second generation Fuzzy Logic controller and advanced menu allow fuel consumption reduction by up to 20% and component wear reduction compared to other burners (reduced number of ignitions significantly reduces the amount of electric energy used).


Twin Bio description

technical data

automatics

dimensions

installation

accessories

Dimensions Twin Bio 12 kW

connection port 1 1/2" length 80mm flue connector Ă˜ 127x180x4

coupler 1/2" length 35mm

connection port 1 1/2" length 80mm coupler 1/2" length 35mm

07-06- flue connector Ă˜ 159x180x5

Twin Bio 16 kW

15-09-connection port 1 1/2" length 80mm 15-17- coupler 1/2" length 35mm

15-09-connection port 1 1/2" length 80mm 15-17- coupler 1/2" length 35mm

126


Twin Bio

Twin Bio 24 kW

flue connector Ă˜ 159x180x5

connection port 1 1/2" length 80mm coupler 1/2" length 35mm

connection port 1 1/2" length 80mm

coupler 1/2" length 35mm

127


Twin Bio description

technical data

automatics

dimensions

installation

accessories

Installation diagrams Diagram 1 Caution! Additional modules may be required. Optional

Room temperature sensor

Outdoor temperature CAN I/0 CAN I/0 sensor Expansion modules Expansion modules Room Room Room temperature temperature temperature sensor sensor sensor

central heating temperature sensor

Optional

central heating temperature sensor

central heating temperature sensor

GSM module

Platinum Bio controller

domestic hot water temperature sensor

domestic hot water

valve SYR 5067

boiler temperature sensor

Twin Bio boiler

expansion vessel

water supply network

expansion return temperature vessel sensor

Diagram 2 Caution! Additional modules may be required. Optional

Room temperature sensor

Optional

Outdoor temperature CAN I/0 CAN I/0 sensor Expansion modules Expansion modules Room Room Room temperature temperature temperature sensor sensor sensor

central heating temperature sensor

central heating temperature sensor

central heating temperature sensor

GSM module

Platinum Bio controller upper buffer temperature sensor

valve SYR 5067

Twin Bio boiler

boiler temperature sensor

domestic hot water temperature sensor

domestic hot water

buffer tank

expansion vessel

128

expansion vessel

return temperature sensor

lower buffer temperature sensor

water supply network


Twin Bio

Diagram 3 Caution! Additional modules may be required. Optional Outdoor temperature CAN I/0 CAN I/0 sensor Expansion modules Expansion modules Room Room Room Room temperature temperature temperature temperature sensor sensor sensor sensor

1 - central heating temperature sensor

1

1

1

Optional GSM module expansion vessel

Platinum Bio controller upper buffer upper buffer temperature sensor temperature sensor valve SYR 5067

Twin Bio boiler

domestic hot water domestic hot water temperature sensor

buffer tank boiler temperature sensor

expansion vessel

expansion vessel

return temperature sensor lower buffer

lower buffer temperature sensor temperature sensor

water supply network

129


Twin Bio description

technical data

automatics

dimensions

installation

accessories

Specification Standard and optional accessories TYPE

TB 12 kW

TB 16 kW

power range on pellet (kW)

3,6–12

5–16

7–24

building area (m2)

50–200

85–200

100–300

pellets

s

s

s

oats/pellets 50/50

s

s

s

s

s

s

boiler steel

s

s

s

no. of heat-exchanger draughts

3

3

3

Heat-exchanger design 3t*

s

s

s

built-in heat exchanger ceramics

s

s

s

possibility of connection to closed system

s

s

s

left/right doors

s

s

s

insulating ceramics of doors

s

s

s

left/right

s

s

s

basic 286 (l)

s

s

s

external feeding

o

o

o

fuel feeding from the reservoir to the burner

s

s

s

heat resistant steel

s

s

s

gravitational burner

s

s

s

automatic ash removal

s

s

s

Fuel ignition element

s

s

s

air supply ventilator

s

s

s

gear motor

s

s

s

photo cell

s

s

s

built-in burner ceramics

s

s

s

Grates for burning pellets

s

s

s

Grates for burning oats/pellets

s

s

s

boiler temperature sensor

s

s

s

burner temperature sensor

s

s

s

room temperature sensors

o

o

o

domestic hot water sensor

o

o

o

lambda probe

o

o

o

possibility to connect additional modules

s

s

s

GSM module

o

o

o

INTERNET module

o

o

o

Fuel feeding mechanism from the reservoir control

s

s

s

Fuel feeding mechanism inside burner control

s

s

s

Air pressure ventilator control

s

s

s

igniter control

s

s

s

Heating systems pumps control

s

s

s

hot domestic hot water pump control

s

s

s

mixing valves control **

o

o

o

cooperation with GSM module

s

s

s

cooperation with INTERNET module

s

s

s

TB 24 kW

FUEL TYPES

MANUALLY FEEDED FUEL TYPES wood VERTICAL HEAT EXCHANGER

RESERVOIR

BURNER

AUTOMATICS

AUTOMATICS AND CONTROL FEATURES

130


Twin Bio

TYPE

TB 12 kW

TB 16 kW

TB 24 kW

second generation Fuzzy Logic burner modulation

s

s

s

Hwp - domestic hot water priority

s

s

s

CAN

CAN

CAN

fuel selection

s

s

s

alternative “boiler operation” function

s

s

s

outputs testing

s

s

s

domestic hot water weekly program

s

s

s

weekly room temperature program

s

s

s

simple menu

s

s

s

advanced menu

s

s

s

outdoor temperature compensation, solar module

s

s

s

Alarms history

s

s

s

Help system

s

s

s

alarm codes

s

s

s

service mode

s

s

s

language - multilingual

s

s

s

Solar system and buffer control

o

o

o

3 additional mixing valves control

o

o

o

delivery to the address indicated

s

s

s

24h delivery

s

s

s

boiler body integrity

5

5

5

mechanics and automatics

2

2

2

warranty period extension

2

2

2

AUTOMATIC SYSTEMS

communication

and accumulation tank control via controller menu

ADDITIONAL MODULES

(up to max. 16 pcs.) DELIVERY

WARRANTY/Years

The price list for optional accessories is available at the manufacturer.

Key s – standard accessories o – optional accessories

* high quality durable steel heat exchanger was designed following 3T guidelines (time, turbulator, temperature).

** with additional module 1-16 heating circuits (heaters or floor heating)

131


132


Many years’ experience gives us the certitude.

133


description

technical data

automatics

dimensions

installation

accessories

Pellets 100 Automatic fuel ignition

012

cl

as

sa

0

3-

er

5 :2

012

class

B oil

ecocombustion

ording to EN acc 30 ss

5:2 3-

Boile rc la

Platinum Bio automatic controller with second generation1 Fuzzy Logic regulation

3 c co r d i n g to E N

models [ kW ]

iOS app

fuels pellets

pellets / oats 50 / 50

coal

wood

chips

7/24

> 91%

5 class

5 years

service

boiler efficiency

boiler class

5 years warranty + 2 years extended warranty

Description PelletsÂŽ 100 boilers with 16, 24, 32 and 40 kW power and automatic fuel ignition set new trends for granulated biomass devices. The boilers are compatible to burn pellets as well as wood, coal, fine coal, wood chips, briquette in a large combustion chamber with burner removed. The pellets are fed from the large reservoir (form 295 to 1386l) with auger to the Platinum Bio burner.

Android app

One fuel charge allows automatic operation for 7 to 30 days depending on the heat demand2. The fuel is automatically pushed to the combustion plate inside Platinum Bio burnerfed to the furnace and ignited with 370 W automatic fuel ignition element. The burned fuel is removed to the large ash pan, which needis to be cleaned even once a months.

1. Second generation Fuzzy Logic control method allow to reduce fuel consumption by up to 20% 2. depending on building heat demand

INTERNET module

GSM module

The second and third chamber determines high boiler efficiency. The gases are burned at over 900°C in the ceramic chamber with primary and secondary air, returning the heat to the third section (of heat exchanger). The second section is divided into two parts with the mechanical lever allowing to use upper/ or lower- combustion technology of solid fuel. Two combustion modes are available: lower (wood, coal fines, pea coal) and upper (low calorific value fuels).


reservoir

Platinum Bio controller

1) standard 295 l 2) large 470L, 770L, 1386L (optional)

modern microprocessoric module, allowing to control boiler, central heating system and domestic hot water temperatures. Ventilator power is smoothly adjustable with second generation Fuzzy Logic controller

large and convenient inclined solid fuel loading doors

facilitating solid fuel loading

Combustion chamber

large easy to use ash pan

large combustion chamber for longer combustion time of solid fuel upon a single fuel loading

double isolated boiler bottom

ceramic chamber

increases the temperature in the burnout process over 900°C and burns incompletely burned gases with secondary air to improve device efficiency

excellent heat insulation

burner Platinum Bio hole

self cleaning, innovative and first burner with second generation2 Fuzzy logic controller made in Poland.

front

Platinum Bio burner

heat exchanger cleanout

water grates

moving grates - optional

rear

Pellets 100 boilers meet the norm PN-EN 303-5:2012 requirements.

Features Heat exchanger design following 3T guidelines (time, turbulator, temperature). The combustion chamber design allow to burn only part of the solid fuel charge. The entire system operation is regulated by Platinum Bio automatics with second generation Fuzzy Logic modulation system.

Why did we choose a steel?

Possibility to obtain maximum efficiency flexible design of heavy duty heat exchangers low susceptibility to water level fluctuations low susceptibility to boiler scale high resistance to temperature fluctuations

The controller

is a heart of the boiler. Special electronic system maintaining constant boiler temperature by adjusting fuel and air supply, and control of the entire heating system.

135


description

technical data

automatics

dimensions

installation

accessories

Technical specification

Manufacturer reserves the right to design changes due to improvements PARAMETER Power range on pellet (kW) Control method

P100 16 kW

P100 24 kW

P100 32 kW

5–16

7–24

9.6–32

12-40

Fuzzy Logic 2

Fuzzy Logic 2

Fuzzy Logic 2

Fuzzy Logic 2

P100 40 kW

Class as per PN-EN 303-5:2012

5

5

4

4

Water capacity (l)

60

65

80

140

Max. operating pressure (bar)

2

2

2

2

Max. operating temperature (°C)

85

85

85

85

Test pressure (bar)

4

4

4

4

0.15–0.25

0.15–0.25

0.15–0.3

0.15-0.3

160 / 90

160 / 90

160 / 90

160/90

45

45

45

45

3.0 / 0.9

4.4 / 1.8

6 / 1.8

7.8/2.3

Chimney draught (mbar) Exhaust gas temperature at nominal / minimum thermal power (°C) Min. return water temperature (°C) Average fuel consumption (pellets) at nominal / minimum thermal power (kg/h) Flue diameter (mm)

160

160

160

180

Supply/return connector diameter (in.)

1 1/2

1 1/2

1 1/2

1 1/12

Power supply (V)

230

230

230

230

Max. power consumption (during ignition process) (W)

400

400

400

400

Weight (kg)

350

360

400

500

295 (470; 770;

295 (470; 770;

295 (470; 770;

295 (470; 770;

1386)

1386)

1386)

1386)

616 x 616

616 x 616

616 x 616

616 x 616

Fuel reservoir capacity standard (optional) [l] Fuel loading doors dimensions (tank 295l.) (mm)

Fuel parameters Sawdust pellets as per EN 14961-2:2011 class A1: size 6 +/-1 mm; 8+/- 1 mm recommended calorific value 16 500 - 19 000 kJ/kg ash content<0,7% lenght 3,15 ≤ L ≤ 40 moisture content<10% specific weight (density) ≥ 600 kg/m3

Oats1 moisture content <12%

1. Recommended pellet/oat ratio - 50/50

136

Wood For nominal boiler power use dry wood with 20% maximum moisture content (around 18 months period of drying woodlogs under cover). Use of larger logs increases burning time upon a single charge up to 8 hours.

Coal recommended calorific value > 15 000 kJ/kg ash content 12% moisture content 12% VOC 28–40% ash fusion temperature > 1150°C low caking low swelling


description

technical data

automatics

dimensions

installation

accessories

Platinum Bio with second generation Fuzzy Logic modulation Large alphanumeric display for easy communication and operation.

Control fuel conveyor from the reservoir air supply ventilator fuel ignition mechanism central heating pump domestic hot water pump mixing valve 2

Functions Statistics preview - minimum, maximum and average burner power - minimum, maximum and average fuel consumption. Temperature parameters are presented as numbers and graphs on a large display along with many other functions Burner operation and comfort may be compared to the oil burner.

Second generation Fuzzy Logic controller and advanced menu allow fuel consumption reduction by up to 20% and component wear reduction compared to other burners (reduced number of ignitions significantly reduces the amount of electric energy used).

2. with additional module 1-16 heating circuits (heaters or floor heating)

137


Pellets 100 description

technical data

Dimensions Pellets 100 16 kW fuel reservior - 485l (option)

Pellets 100 24 kW fuel reservior - 485l (option)

138

automatics

dimensions

installation

accessories


Pellets 100

Pellets 100 32 kW connection port 1 1/2" length 80mm flue connector Ă˜159x160 coupler 1/2" length 35mm

coupler 1/2" length 35mm connection port 1 1/2" length 80mm

fuel reservior - 470l (option)

Pellets 100 40 kW connection port 2" length 65mm flue connector Ă˜178x160 coupler 1/2" length 35mm

coupler 1/2" length 35mm connection port 2" length 60mm

fuel reservior - 470l (option)

139


Pellets 100 description

technical data

automatics

dimensions

installation

accessories

Installation diagrams Diagram 1 Caution! Additional modules may be required. Optional Expansion modules Room temperature sensor

Room temperature sensor

Room temperature sensor

Central heating temperature sensor

Optional

Room temperature sensor

Central heating temperature sensor

Central heating temperature sensor

GSM module

Platinum Bio controller

domestic hot water temperature sensor

Pellets 100 boiler

domestic hot water

valve SYR 5067 expansion vessel

expansion vessel

Boiler temperature sensor

Diagram 2 Caution! Additional modules may be required.

Room temperature sensor

Optional

Expansion modules Room Room Room temperature temperature temperature sensor sensor sensor

Central heating temperature sensor

water supply network

Central heating temperature sensor

Expansion modules

Central heating temperature sensor

Optional GSM module

Platinum Bio controller

upper buffer temperature sensor

Pellets 100 boiler

valve SYR 5067

buffer tank expansion vessel

Boiler temperature sensor

140

return expansion temperature sensor vessel

domestic hot water temperature sensor

lower buffer temperature sensor

water supply network

domestic hot water


Pellets 100

Diagram 3 Caution! Additional modules may be required. Optional Room temperature sensor

Optional

Expansion modules Room Room temperature temperature sensor sensor

Central heating temperature sensor

Expansion modules

Expansion modules

Room temperature sensor

Central heating temperature sensor

Central heating temperature sensor

GSM module

expansion vessel

Platinum Bio controller upper buffer temperature sensor

upper buffer temperature sensor

Pellets 100 boiler

expansion vessel

domestic hot water

buffer tank

valve SYR 5067

Boiler temperature sensor

domestic hot water temperature sensor

expansion vessel return temperature sensor

lower buffer temperature sensor

lower buffer temperature sensor

water supply network

141


Pellets 100 description

technical data

automatics

dimensions

installation

accessories

Specification Standard and optional accessories

P100 16 kW

P100 24 kW

P100 32 kW

4–16

7–24

9,6–32

12–40

50–200

100–300

150–400

200–500

pellets

s

s

s

s

oats/pellets 50/50

s

s

s

s

Pea coal

s

s

s

s

wood, briquette, sawdust, woodchips

s

s

s

s

Coal, coal fines

s

s

s

s

TYPE power range on pellet (kW) building area (m2)

P100 40 kW

FUEL TYPES

MANUALLY FEEDED FUEL TYPES

VERTICAL HEAT EXCHANGER boiler steel

s

s

s

s

no. of heat-exchanger draughts

3

3

3

3

ceramics – combustion improving catalyst

s

s

s

s

water grates

s

s

s

s

Heat-exchanger design*

3t

3t

3t

3t

possibility of connection to closed system

s

s

s

s

left doors

o

o

o

o

standard: 295 [L]

s

s

s

s

alternative: 203; 286; 470; 770; 1386 [L]

o

o

o

o

external feeding

o

o

o

o

fuel feeding from the reservoir to the burner

s

s

s

s

heat resistant steel

s

s

s

s

gravitational burner

s

s

s

s

automatic ash removal

s

s

s

s

Fuel ignition element

s

s

s

s

Air pressure ventilator

s

s

s

s

gear motor

s

s

s

s

photo cell

s

s

s

s

Grates for burning pellets

s

s

s

s

Grates for burning oats/pellets

s

s

s

s

s

s

s

s

RESERVOIR

BURNER

AUTOMATICS boiler temperature sensor

142

burner temperature sensor

s

s

s

s

room temperature sensor

o

o

o

o

domestic hot water sensor

o

o

o

o

lambda sensor

o

o

o

o

possibility to connect additional modules

s

s

s

s

GSM module

o

o

o

o

INTERNET module

o

o

o

o


Pellets 100

TYPE

P100 16 kW

P100 24 kW

P100 32 kW

P100 40 kW

Fuel feeding mechanism from the reservoir control

s

s

s

s

Fuel feeding mechanism inside burner control

s

s

s

s

Air pressure ventilator control

s

s

s

s

igniter control

s

s

s

s

Heating system pump control

s

s

s

s

domestic hot water pump control

s

s

s

s

mixing valve control **

o

o

o

o

cooperation with GSM module

s

s

s

s

cooperation with INTERNET module

s

s

s

s

second generation Fuzzy Logic burner modulation

s

s

s

s

Hwp - domestic hot water priority

s

s

s

s

CAN

CAN

CAN

CAN

fuel selection

s

s

s

s

alternative “boiler operation� function

s

s

s

s

outputs testing

s

s

s

s

domestic hot water weekly program

s

s

s

s

weekly room temperature program

s

s

s

s

simple menu

s

s

s

s

advanced menu

s

s

s

s

and accumulation tank control via controller menu

s

s

s

s

alarms history

s

s

s

s

Help system

s

s

s

s

alarm codes

s

s

s

s

service mode

s

s

s

s

language - multilingual

s

s

s

s

o

o

o

o

o

o

o

o

delivery to the address indicated

s

s

s

s

24h delivery

s

s

s

s

boiler body integrity

5

5

5

5

mechanics and automatics

2

2

2

2

extended warranty - mechanics and automatics

2

2

2

2

AUTOMATICS AND CONTROL FEATURES

AUTOMATIC SYSTEMS

communication

outdoor temperature compensation, solar module

ADDITIONAL MODULES Solar system and buffer control 3 additional mixing valves control (up to max. 16) DELIVERY

WARRANTY/ Years

The price list for optional accessories is available at the manufacturer.

Key s - standard accessories o - optional accessories

* high quality durable steel heat exchanger was designed following 3T guidelines (time, turbulator, temperature).

** with additional module 1-16 heating circuits (heaters or floor heating)

143


144


Seven free days just for you! With a full reservoir charge.

145


description

technical data

automatics

dimensions

installation

accessories

Pellets® Fuzzy Logic 2 automatic boilers group with innovative second generation Fuzzy Logic power modulation

broadband 6-wire lambda sensor

and combustion process controlled with lambda sensor module

ecocombustion models [ kW ] 7/24

> 91%

6 years

outdoor temp. copmensation

service

boiler efficiency

6 years warranty + 2 years extended warranty

coconut shell

olive seeds

coal

wood

fuels pellets

pellets / oats 50 / 50

Description Pellets Fuzzy Logic 15, 25, 40, 50, 75, 100 kW boilers with automatic fuel ignition set the new trends for solid fuel boilers. Combusted fuels: sawdust (pellets), industrial pellets, sunflower pellets, biofuel5, pea coal, oats and wood (with optional grates, included at standard boiler equipment). The fuel is fed to the large capacity pellet reservoir. Full charge allows automatic operation for 7 to 30 days depending on the building heat demand2.

1. recommended pellets/oats ratio - 50/50 2. depending on building heat demand 3. Second generation Fuzzy Logic control method allows to reduce fuel consumption by up to 20% 4. during domestic hot water heating 5. biofuel: sunflower pellets, grape seeds, hazelnut shells, coconut shells, olive seeds

industrial pellets

sunflower pellets

grape seeds

hazelnut shells

Features High quality durable steel heat exchanger was designed following 3T guidelines (time, turbulator, temp.). Burner constructed to combust pellets, pelet przemysłowego (drzewnego), peletu ze słonecznika, biofuel5, oats, pea coal (three burner end-plates ast standard boiler equipment). Second generation Fuzzy Logic modulation method for improved comfort and reduced fuel consumption3. The amount of air for proper combustion is determined by the lambda sensor (automatic air supply). Automatic pea coal, pellets, biofuel5 and oats ignition and plenty of other equipment in standard.

1. Three draught, steel boiler heat exchanger. Pellets Fuzzy Logic 2 vertical steel heat- exchanger is made of 4 - 6 mm boiler steel, three draught system. It features optimal shape and length, and low susceptibility to ash settling on heat exchanger walls. The ash is removed to the ash pan by gravity. Longer heat exchanger means significant flue gas flow resistance and thus ehxaust gas ventilator at the flue aiding the natural flue draught is used.


1

exhaust gases turbulator

5

additional heat exchanger component reducing exhaust gases temperature

2

Second generation Fuzzy Logic controller with broadband lambda sensor fully automatic and even more precise air supply saves up to 20% fuel

second generation Fuzzy Logic controller

fuel feeding screw made of acid resistant steel

large reservoir for burning wood at the grate without removing the burner

5 12

10 3

high resistance to humidity, abrasion and corrosion for at least 4 years

exhaust ventilator

6

4

10 11

13

air pressure ventilator

distributes primary and secondary air (boiler rear end)

9 11

ignition ventilator

air ventilator and ignition mechanism for pellets, oats and pea coal

Fuzzy Logic retortic burner

standard version with three burner end-plates, and hot air fuel ignition system.

9 2

apart from improving chimney draught, the exhaust ventilator can be used during boiler cleaning or ash removal. It prevents unpleasant odours and dust access to the boiler room.

4

large capacity, 7 to 30 days operation upon a single pellets, pea coal or oats charge

fuel reservoir

7 1

reservoir

8

8

full weather automatic integrated at standard boiler equipment, all sensors included

3

7

mixing valve actuator

automatic control of mixing valve actuator, measurement of temperature of water returning to boiler

6

sight glass for flame control with door closed

12

13

gear motor

energy efficient gear motor (boiler rear end)

large ash pan emptied every 5 months

Burner end-plates: A) steel for pellets, biofuel5 B) cast iron with steel additive for oats C) cast iron for coal

Pellets Fuzzy Logic 2 boilers meet the norm PN-EN 303-5:2012 requirements

Features Why did we choose a steel?

Posiibility to obtain maximum efficiency flexible design of heavy duty heat exchangers low susceptibility to water level fluctuations low susceptibility to boiler scale

Retortic burner Fuzzy Logic

Why do we use retortic burner? very stable and precise fuel feeding allows to control combustion process with lambda sensor; high efficiency pellets, oats and coal burning; automatic ignition of pellets, oats and coal. Pellets Fuzzy Logic 2 retortic burner assembly is equipped with automatic igniter for fuels: pellets, industrial pellets, biofuel5, oats and coal. Stainless steel auger fuel feeding screw - resistant to moisture. The boiler efficiency is determined not only by the efficiency of heat exchanger, but also by the efficiency of fuel combustion process.

There are no problems with burning liquid or gas fuels, although solid fuel burning is quite complicated process, which requires supply of proper amount of combustion air, mixing air with fuel and removal of combustion products, i.e. ash. These conditions are met by the retorted burner assembly. Until recently, pellets were burned at cast iron burners, intended for pea coal combustion. The series of trials resulted in steel burner compatible with pellets and oats.

147


description

technical data

automatics

dimensions

installation

accessories

Technical specification

Manufacturer reserves the right to design changes due to improvements. PARAMETER

PFL 15 kW

PFL 25 kW

PFL 40 kW

PFL 50 kW

PFL 75 kW

4.5–15

8–25

12–40

15–50

23–75

30–100

Control method

FL 2*, PID

FL 2*, PID

FL 2*, PID

FL 2*, PID

FL 2*, PID

FL 2*, PID

Water capacity (l)

65

80

100

120

150

200

Max. operating pressure (bar)

2

2

2

2

2

2

Power modulation range

Test pressure (bar)

PFL 100 kW

4

4

4

4

4

4

0.15–0.25

0.15–0.25

0.15–0.25

0.2–0.3

0.2–0.3

0.4

45

45

45

45

45

45

140 / 90

140 / 90

160 / 100

160 / 100

180 / 110

180 / 110

3.48 / 1.16

5.8 / 1.9

9.28 / 2.78

11.6 / 3.48

17.4 / 5.33

23.25 / 6.97

2.34 / 0.78

3.9 / 1.2

6.24 / 1.87

7.8 / 2.34

11.7 / 3.58

16.4 / 3.58

Exhaust diameter (mm)

160

160

160

160

200

250

Supply/return connector diameter (in.)

1.5

1.5

1.5

1.5

2.0

2.5

Power supply (V)

230

230

230

230

230

230

(ignition) (W)

1150

1150

1150

1150

1150

1150

Weight (kg)

370

430

510

700

810

1100

Fuel reservoir capacity (l)

250

310

310

450

570

570

360 x 360

360 x 360

360 x 360

360 x 360

360 x 360

360 x 360

Flue draught (mbar) Min. return water temperature (°C) Flue gas temperature at nominal / minimum thermal power (°C) Average fuel consumption at nominal / minimum power pellets (kg) pea coal (kg)

Max. power consumption

Fuel loading doors dimensions (mm)

Fuel parameters Sawdust pellets as per EN 14961-2:2011 class A1: size 6 +/-1 mm; 8+/- 1 mm recommended calorific value 16 500 - 19 000 kJ/kg ash content<0,7% lenght 3,15 ≤ L ≤ 40 moisture content<10% specific weight (density) ≥ 600 kg/m3 Biofuels: moisture content<12% Oats1 moisture content <12%

1. recommended pellet/oat ratio - 50/50

148

Wood For nominal boiler power use dry wood with 20% maximum moisture content (around 18 months priod of drying woodlogs under cover). Use of larger logs increases burning time upon a single charge up to 8 hours.

Pea coal size 5–25 mm recommended calorific value > 23 000 kJ/kg • ash content 12% moisture content < 12% VOC 28–40% ash fusion temperature > 1150°C low caking low swelling


description

technical data

automatics

dimensions

installation

accessories

second generation Pellets Fuzzy Logic controller Smooth and intelligent adjustment of fuel and air supply Compatible with pellets, industrial pellets, biofuel, oats, pea coal and wood burning boilers.

Control • • • • • • • • •

• • •

fuel conveyor from the reservoir 2 air supply ventilators exhaust ventilator fuel igniter ventilator fuel ignition mechanism boiler temperature central heating supply temperature domestic hot water temperature programmable room temperature wireless programmable room temperature additional room installed boiler control panel oxygen amount at exhaust gases. central heating pump domestic hot water pump mixing valve

Second generation Fuzzy Logic controller with broadband lambda sensor. Special electronic system maintaining constant boiler temperature by adjusting proper fuel and air supply. Control of the entire heating system with all the necessary sensors included.

Why second generation Fuzzy Logic controller? saves up to 20% fuel; eliminates impurities and soot in the boiler; stable boiler temperature - eliminates water condensation in the boiler;

high and stable combustion chamber temp. reducing carbon oxide emission; burner power calculated with advanced second generation Fuzzy Logic controller; Pellets Control M Fuzzy Logic controller adjusts burner power to the building heat demand; burner operates longer with heated combustion chamber at maximum efficiency; excessive burner ignitions reduces the device efficiency; second generation Fuzzy Logic algorithm is more advanced than PID and first generation Fuzzy Logic used in other devices.

149


description

technical data

automatics

Dimensions PelletsÂŽ Fuzzy Logic 2 15kW

PelletsÂŽ Fuzzy Logic 2 25kW

150

dimensions

installation

accessories


Pellets® Fuzzy Logic 2 40kW

Pellets® Fuzzy Logic 2 50kW

151


description

technical data

Dimensions

152

automatics

dimensions

installation

accessories


description

technical data

automatics

dimensions

installation

accessories

Installation diagram Diagram 1 Caution! Additional modules may be required. Optional Unicontrol Mix

room controller

Central heating temperature sensor

room controller

Central heating temperature sensor

room controller

Central heating temperature sensor

Outdoor temperature sensor domestic hot water temperature sensor

Pellets Fuzzy Logic 2 boiler

domestic hot water

expansion vessel expansion vessel water supply network

153


Pellets® Fuzzy Logic 2 description

technical data

automatics

dimensions

installation

accessories

Specifications Standard and optional accessories TYPE

PFL 15 kW

PFL 25 kW

PFL 40 kW

PFL 50 kW

PFL 75 kW

5–15

8–25

12–40

15–50

23–75

30–100

50–200

100–300

300–530

350–660

500–1000

750–1300

pellets

s

s

s

s

s

s

oats/pellets 50/50

s

s

s

s

s

s

industrial pellets, sunflower pellets

s

s

s

s

s

s

grape seeds

s

s

s

s

s

s

hazelnut and coconut shells

s

s

s

s

s

s

olive seeds

s

s

s

s

s

s

pea coal

s

s

s

s

s

s

wood

s

s

s

s

s

s

power range on pellet (kW) building area (m2)

PFL 100 kW

FUEL TYPES

VERTICAL HEAT EXCHANGER boiler steel

s

s

s

s

s

s

no. of exchanger draughts

3

3

3

4

4

4

exhaust gas turbulator

s

s

s

s

s

s

exhaust ventilator

s

s

s

s

s

s

wood burning grates

s

s

s

s

s

s

exchanger design*

3t

3t

3t

3t

3t

3t

possibility of connection to closed system

s

s

s

s

s

s

left doors

o

o

o

o

o

o

RESERVOIR basic (l)

s / 203 l

s / 352 l

s / 352 l

s / 457 l

s / 672 l

s / 672 l

large (l)

o / 363 l

o / 628 l

o / 628 l

o / 806 l

o / 1175 l

o / 1175 l

s

s

s

s

s

s

retortic burner

s

s

s

s

s

s

ignition and heating element

s

s

s

s

s

s

Air pressure ventilator

s

s

s

s

s

s

fuel ignition ventilator

s

s

s

s

s

s

stainless steel fuel feeding screw

s

s

s

s

s

s

gear motor

s

s

s

s

s

s

steel end-plate for pellet and biofuel 1

s

s

s

s

s

s

cast iron end-plate for coal

s

s

s

s

s

s

steel end-plate for oats

s

s

s

s

s

s

Fuel feeding mechanism from the reservoir control

s

s

s

s

s

s

Air pressure ventilator control

s

s

s

s

s

s

exhaust ventilator control

s

s

s

s

s

s

ignition mechanism ventilator control

s

s

s

s

s

s

ignition mechanism control

s

s

s

s

s

s

boiler temperature control

s

s

s

s

s

s

central heating supply temperature control

s

s

s

s

s

s

domestic hot water temperature control

s

s

s

s

s

s

s

s

s

s

s

s

o

o

o

o

o

o

boiler control display

o

o

o

o

o

o

air amount at exhaust gases control

s

s

s

s

s

s

left/right BURNER

AUTOMATICS AND CONTROL FEATURES

programmable room temperature control wireless programmable room temperature control additional room installed

154


TYPE

PFL 15 kW

PFL 25 kW

PFL 40 kW

PFL 50 kW

PFL 75 kW

PFL 100 kW

heating pump control

s

s

s

s

s

s

hot domestic water pump control

s

s

s

s

s

s

mixing valve control

s

s

s

s

s

s

lambda sensor

s

s

s

s

s

s

boiler temperature sensor

s

s

s

s

s

s

fuel feeding mechanism temperature sensor

s

s

s

s

s

s

central heating temp sensor

s

s

s

s

s

s

domestic hot water temp sensor

s

s

s

s

s

s

exhaust gas temp sensor

s

s

s

s

s

s

outside temp sensor

s

s

s

s

s

s

programmable room temperature regulator

s

s

s

s

s

s

o

o

o

o

o

o

o

o

o

o

o

o

lambda sensor

s

s

s

s

s

s

outdoor temperature compensation

s

s

s

s

s

s

second generation Fuzzy Logic burner controller

s

s

s

s

s

s

Hwp - domestic hot water priority

s

s

s

s

s

s

sd - lower combustion system for wood

s

s

s

s

s

s

communication

s

s

s

s

s

s

fuel selection

s

s

s

s

s

s

outputs testing

s

s

s

s

s

s

service

s

s

s

s

s

s

language - multilingual

o

o

o

o

o

o

o

o

o

o

o

o

delivery to the address indicated

s

s

s

s

s

s

24h delivery

s

s

s

s

s

s

boiler body integrity

6

6

6

6

6

6

mechanics and automatics

2

2

2

2

2

2

2

2

2

2

2

2

AUTOMATIC SYSTEMS

wireless programmable room temperature sensor additional room installed boiler display AUTOMATIC SYSTEMS

AUXILIARY MODULES 2 heating circuits with mixing valves control DELIVERY

WARRANTY/Years

extended warranty mechanics and automatics*

The price list for optional accessories is available at the manufacturer.

Key s - standard accessories o - optional accessories 1 - biofuel: sunflower pellets, grape seeds, hazelnut shells,coconut shells, olive seeds

* high quality durable steel heat exchanger was designed following 3T guidelines (time, turbulator, temperature).

** with additional module 1-16 heating circuits (heaters or floor heating)

155



The highest quality is our priority.


description

technical data

automatics

dimensions

installation

accessories

Farmer Bio It may surprise you by its functionality, usefulness and high quality of workmanship

broadband 6-wire lambda sensor

innovative rotational burner

ecocombustion models [ kW ] 5 years

7/24

5 years warranty + 2 years extended warranty

iron burner

service

pea coal

coal fines

wood

fuels pellets

pellets / oats 50 / 50

sunflower pellets

grape seeds

coconut shell

hazelnut shells

olive seeds

Description Farmer Bio boilers with a capacity of 16 and 24 kW determine new direction for solid fuel boilers in Poland. Designed as fit for combustion of different types of fuel: pellet, oats, pellet of sunflower, grape seeds, hazelnut shells, olive seeds, pea coal, coal dust, wood (manual loading).

The device consists of four components: 1. Boiler body, designed following 3T guidelines (time, turbulator, temperature). 2. Rotary burner – rotating tip of burner allows combustion of fuels with high ash content.

3. Generation automatics – compact disc with all modules on it. 4. Fuel tank made of galvanized steel.

1. second generation Fuzzy Logic controll method allows to reduce fuel consumption by up to 20%


1

3 generation automatics

compact disc with all modules on it

2

rotary burner

rotating tip of burner allows combustion of fuels with high ash content

3

insulation ceramics

4

exhaust gas whirler

5

(vermiculite)

reduces temperature of exhaust gases

rear

broadband lambda probe2 saves up to 20% fuel

rotary burner

Farmer Bio boilers meet the norm PN-EN 303 -5 :2012 requirements.

Features 1. Fuzzy Logic 2 generation method increases operation comfort and reduces amount of combusted fuel 2. Lambda probe2 – automatically adjust the amount of air supplied to the combustion which results in less fuel being combusted 3. Versatility – exchanger’s construction allows mounting of burner, tank and all doors on the left or right side of the device

4. Low temperature – all exchanger doors are surrounded by high quality insulation material, which limits the losses outside the exchanger – latest solution. 5. Easy electric installation – all additional devices and sensors are connected by means of clamps under the casing.

6. Easy assembly and disassembly of fuel tank insulation. 7. Fuel tank – very spacious tank (295 I) with gas actuators, which facilitate lifting tank’s hatch. 8. Worm of stainless steel – very high resistance to corrosion and high temperature 9. Large loading chamber – allowing manual combustion of such fuel as wood and wood chips on additional grate.

2. the lambda sensor saves up to 20% of fuel.

159


description

technical data

automatics

dimensions

installations

accessories

Technical specification The design may change due to improvements. PARAMETER

FB 16 kW

power range on pellet (kW)

FB 24 kW

5–16

8–24

Control method

Fuzzy Logic 2

Fuzzy Logic2

Water capacity (l)

58

66

Max. operating pressure (bar)

2

2

Max. operating temperature (°C)

85

85

Test pressure (bar)

4

4

Chimney draught (mbar)

0.10–0.20

0.10–0.20

Exhaust gas temperature at nominal / minimum thermal power (°C)

190 / 110

190 / 110

Min. return water temperature (°C) Average fuel consumption (pellets) at nominal / minimum thermal power (kg/h)

45

45

3.2 / 1.1

4.8/1.3

2.4/0.6

3.6/1.2

Average fuel consumption (pea coal) at nominal / minimum thermal power (kg/h) Flue diameter (mm)

160

160

G1 1/2''

G1 1/2''

Power supply (V)

230

230

Weight (kg)

365

395

Fuel reservoir capacity (l)

295

295

210 x 340

210x340

Supply/return connector diameter (in.)

Fuel loading doors dimensions (mm)

Fuel parameters Sawdust pellets as per EN 14961-2:2011 class A1: size 6 +/-1 mm; 8+/- 1 mm recommended calorific value 16 500 - 19 000 kJ/kg ash content<0,7% lenght 3,15 ≤ L ≤ 40 moisture content<10% specific weight (density) ≥ 600 kg/m3 Biofuels: moisture content<12% Oats1 moisture content <12%

160 1. recommended pellet/oat ratio - 50/50

Coal and coal fines recommended calorific value > 15 MJ/kg ash content 12% moisture content < 12% VOC 28-40% ash fusion temperature >1150°C low caking low swelling

Pea coal size 5-25 mm recommended calorific value > 23,000 kJ/kg ash content 12% moisture content < 12% VOC 28-40% ash fusion temperature >1150°C low caking low swelling Wood For nominal boiler power use dry wood with 20% maximum moisture content (around 18 months priod of drying woodlogs under cover). Use of larger logs increases burning time upon a single charge up to 8 hours.


description

technical data

automatics

dimensions

installation

accessories

Platinum Bio Board Smooth and intelligent adjustment of fuel and air supply

Control controlling retort burner with the application of Fuzzy Logic 2 algorithm combustion process control based on the oxygen content in exhaust gases (Lambda probe module built-in on mainboard) full weather control of two Central Heating circuits (two circuits with mixers and pumps with weekly programmer of set temperatures)

controlling hot tap water preparation circuit (weekly programmer of set temperatures) providing boiler protection against too low return temperature (return mixer together with boiler pump) control of accumulation buffer loading (two buffer sensors)

161


description

technical data

automatics

dimensions

installation

accessories

Dimensions flue connector Ø 159x180x5

connection port 1 1/2” length 80mm coupler 1/2” length 35mm

coupler 1/2” length 35mm connection port 1 1/2” length 80mm

flue connector Ø 159x180x5 connection port 1 1/2” length 80mm coupler 1/2” length 35mm

coupler 1/2”length 35mm connection port 1 1/2” length 80mm

162


description

technical data

automatics

dimensions

installation

accessories

Installation diagram Diagram 1 Caution! Additional modules may be required. Optional Expansion modules Room temperature sensor

Room temperature sensor

Room Room temperature temperature sensor sensor

Central heating temperature sensor

Central heating temperature sensor

Central heating temperature sensor

M

M

M

Room temperature sensor

Central heating temperature sensor

Central heating temperature sensor

Optional GSM module

M

M domestic hot water

Outdoor temperature sensor

9 1

2 34

expansion vessel 1

5

water supply network

9

1. domestic hot water temperature sensor 2. domestic hot water 3. circulation of domestic hot water 4. domestic cold water 5. supply from boiler 6. return to boiler 7. supply to radiators 8. return from radiators 9. upper temperature buffer sensor 10. lower temperature buffer sensor 11. supply from solar panels 12. return to solar panels

7 Farmer Bio boiler

11 expansion vessel

8 10 12

10 6

return temperature sensor

Diagram 2 Caution! Additional modules may be required. Optional Expansion modules Room Room Room temperature temperature temperature sensor sensor sensor

Central heating temperature sensor

Central heating temperature sensor

Expansion modules

Room Room temperature temperature sensor sensor

Central heating temperature sensor

Central heating temperature sensor

Central heating temperature sensor

Optional

T1 domestic hot water

GSM module

M

M

M

M

Outdoor temperature sensor

9 1 5

Farmer Bio boiler

M

23

41

T2

expansion vessel

9

water supply network

7 11 expansion vessel

return temperature sensor

8 10 6

10 12

expansion vessel

1. domestic hot water temperature sensor 2. domestic hot water 3. circulation of domestic hot water 4. domestic cold water 5. supply from boiler 6. return to boiler 7. supply to radiators 8. return from radiators 9. upper temperature buffer sensor 10. lower temperature buffer sensor 11. supply from solar panels 12. return to solar panels

163


description

technical data

automatics

dimensions

installation

accessories

Installation diagram Diagram 3 Caution! Additional modules may be required. Optional Expansion modules Room temperature sensor

Room temperature sensor

Central heating temperature sensor

Optional

Room temperature sensor

Central heating temperature sensor

Room Room temperature temperature sensor sensor

Central heating temperature sensor

Central heating temperature sensor

Central heating temperature sensor

GSM module

Outdoor temperature sensor

domestic hot water temperature sensor

Farmer Bio boiler

domestic hot water

expansion vessel expansion vessel sieć wodociągowa

water supply network

Diagram 4 Caution! Additional modules may be required. Optional Expansion modules Room Room temperature temperature sensor sensor

Central heating temperature sensor

Room Room Room temperature temperature temperature sensor sensor sensor

Central heating temperature sensor

Central heating temperature sensor

Central heating temperature sensor

Central heating temperature sensor

Optional GSM module

Outdoor temperature sensor Farmer Bio boiler

upper buffer upper buffer temperature sensor temperature sensor

domestic hot water temperature sensor

domestic hot water

buffer tank

return temperature sensor

164

expansion vessel

lower buffer temperature sensor

expansion vessel lower buffer temperature sensor

water supply network


Diagram 5 Caution! Additional modules may be required. Optional Expansion modules Room temperature sensor

Room temperature sensor

Central heating temperature sensor

Room temperature sensor

Central heating temperature sensor

Expansion modules

Room Room temperature temperature sensor sensor

Central heating temperature sensor

Central heating temperature sensor

Central heating temperature sensor

Optional GSM module

Outdoor temperature sensor

upper buffer upper buffer temperature sensor temperature sensor

Farmer Bio boiler

domestic hot water temperature sensor

domestic hot water

buffer tank

return temperature sensor expansion vessel

expansion vessel

lower buffer temperature sensor

lower buffer temperature sensor

expansion vessel water supply network

165


Farmer Bio opis produktu

dane techniczne

automatyka

gabaryty

instalacja

wyposażenie

Specification Standard and optional accessories TYPE power range on pellet (kW)

FB 16 kW

FB 24 kW

5–16

7–24

50–200

100–300

pellets

s

s

oats/pellets 50/50

s

s

sunflower pellets

s

s

grape seeds

s

s

hazelnut and coconut shells

s

s

olive seeds

s

s

pea coal

s

s

coal fines

s

s

s

s

building area (m2) FUEL TYPES

MANUALLY FEEDED FUEL TYPES wood VERTICAL HEAT EXCHANGER boiler steel

s

s

no. of heat-exchanger draughts

3

3

Heat-exchanger design 3t*

s

s

possibility of connection to closed system

s

s

left / right doors

s

s

exhaust gas whirler

s

s

Door insulation 50 [mm]

s

s

Grates for wood

s

s

ash-pit drawer

s

s

right / left

s

s

basic 295 [l]

s

s

external feeding

o

o

fuel feeding from the reservoir to the burner

s

s

tank lid closure sensor

s

s

Gas operated actuators

s

s

powder painting

s

s

cast iron burner

s

s

rotary retort burner

s

s

automatic ash removal

s

s

gear motor

s

s

burner tip for pellets

s

s

boiler temperature sensor

s

s

central heating temp sensor

o

o

return water temperature sensor

o

o

temperature sensor in the buffer

o

o

room temperature sensors

o

o

domestic hot water sensor

o

o

lambda sensor

s

s

possibility to connect additional modules

s

s

safety temperature limiter (STB)

s

s

RESERVOIR

BURNER

AUTOMATICS

166


TYPE

FB 16 kW

FB 24 kW

Fuel feeding mechanism from the reservoir control

s

s

Air pressure ventilator control

s

s

Heating systems pumps control

s

s

hot domestic hot water pump control

s

s

2 mixing valves control **

s

s

accumulation buffer loading control

s

s

protection against too low return water

s

s

second generation Fuzzy Logic burner modulation

s

s

Hwp - domestic hot water priority

s

s

CAN

CAN

fuel selection

s

s

alternative “boiler operation” function

s

s

outputs testing

s

s

domestic hot water weekly program

s

s

weekly room temperature program

s

s

simple menu

s

s

advanced menu

s

s

outdoor temperature compensation, solar module and accumulation tank control via controller menu

s

s

Alarms history

s

s

Help system

s

s

alarm codes

s

s

service mode

s

s

language - multilingual

s

s

Solar system control

o

o

3 additional mixing valves control (up to max. 16 pcs.)

o

o

delivery to the address indicated

s

s

24h delivery

s

s

boiler body integrity

5

5

rotary burner

2

2

mechanics and automatics

2

2

warranty period extension

2

2

AUTOMATICS AND CONTROL FEATURES

temperature (return mixer and boiler pump) AUTOMATIC SYSTEMS

communication

ADDITIONAL MODULES

DELIVERY

WARRANTY/Years

The price list for optional accessories is available at the manufacturer.

Key s – standard accessories o – optional accessories

* high quality durable steel heat exchanger was designed following 3T guidelines (time, turbulator, temperature).

** with additional module 1-16 heating circuits (heaters or floor heating)

167


The easiness of operation will enchant anyone...

168


169


description

technical data

automatics

dimensions

installation

accessories

Warmet 200 Ceramik General purpose central heating device multi fuel (wood, chips, straw, coal, coke, coal fines etc.) in upper or lower combustion mode.

models [ kW ] 18

25 32 1,04 m

fuels wood

briquette

Description Warmet 200 Ceramik is a line of multi fuel boilers with manual fuel feeding. It allows selection of upper or lower combustion mode depending on fuel used. 18, 25, and 32 kW power available. Heat exchanger made of high quality steel from reliable Polish steel manufacturers with quality certificate. Heat exchanger is specially designed for solid fuels. Properly shaped exhaust canals with three draughts directions, improve energy receiving.

chips

coal

pea coal

possibility to install Platinum Bio burner

Boiler heat exchanger consists of three sections: fuel loading chamber, ceramic chamber with inner air distribution (primary and secondary) and third heat exchanger chamber. The second and third chamber determines high boiler efficiency. The gases are burned at over 900°C in the ceramic chamber with primary and secondary air, returning the heat to the third section (of heat exchanger). The second section is divided into two parts with the mechanical lever allowing to use a upper or lower combustion technology of solid fuel. Two combustion modes are available: lower (wood, fine coal, pea coal) and upper (low calorific value fuels). Heat exchanger design following 3T guidelines (time, turbulator, temperature).

7/24

> 80%

5 years

service

boiler 5 years warranty efficiency + 2 years extended warranty

The combustion chamber design allow to combust only part of loaded fuel charge at a time. Stable power, adjustable with electronic combustion control system.

Fuel combustion: 1) fuel is degassed at reduced air supply to remove volatile compounds. 2) gases are burned in the ceramic chamber (second heat exchanger section at high temperature with secondary air. 3) the energy is exchanged with the heating system in the third heat exchanger section.


Luxus 4 controller

Luxus 4 controller is compatible with three circulation pumps and with room thermostat ensuring convenient boiler operation. Fuzzy Logic and 3xPlD regulation.

1

3

heat exchanger cleanout

7

large and convenient inclined

solid fuel loading doors facilitating solid fuel loading

fuel loading chamber

large combustion chamber for longer combustion time of solid fuel upon a single fuel loading for 6 to 36 hours

2

6

ceramic chamber

1

8 2

double isolated

5

special design of steel heat exchanger

excellent heat insulation

9

possibility to install Platinum Bio burner

9

front

water grates

moving grates - optional

large easy

4

8

5

increases the temperature in the burnout process over 900°C and burn incompletely burned gases with secondary air for improved efficiency

to use ash pan

7

3 6 4

boiler bottom reduces heat losses

intuitive

Depending on fuel used and heated area, Warmet 200 Ceramik can operate from 6 to 36 hours upon a single fuel charge.

rear

Warmet 200 Ceramik boilers meet the norm PN-EN 303 -5 requirements.

Features Boiler regulator. Controls air supply ventilator operation, central heating pump operation, floor heating and domestic hot water pumps to reduce fuel consumption, ensure convenient operation and maximize boiler life. Central heating pump control The controller is compatible with room thermostat, activating central heating pump when necessary and reducing electric and heat energy consumption Third pump control. The controller is compatible with the third, additional pump (floor heating or additional room with room thermostat).

Air supply ventilator power adjustment. The exact ventilator power required for the Warmet 200 Ceramik boiler is determined by many different factors, e.g. chimney system type, fuel type and moisture content. Soft start. Extended ventilator motor life. Gradual increase in ventilator power. Domestic hot water priority Advanced function for constant domestic hot water temperature and priority.

Boiler overheating. When the water temperature exceeds 89°C, the controller switches to emergency mode and all the pumps are activated to reduce the temperature.

171


description

technical data

automatics

dimensions

installation

accessories

Technical specifications Manufacturer reserves the right to design changes due to improvements PARAMETER

W200 18 kW

W200 25 kW

W200 32 kW

Power range (kW)

5.6–18.5

7.7–25.5

9.6–32

Control method

Fuzzy Logic, PID

Fuzzy Logic, PID

Fuzzy Logic, PID

Water capacity (l)

60

65

75

Max. operating pressure (bar)

2

2

2

Test pressure (bar)

4

4

4

0.15–0.25

0.15–0.25

0.15–0.25

50

50

50

coal (kg/h)

4.8 / 1.44

6.75 / 2

8.64 / 2.59

wood (kg/h)

7.3 / 2.19

10.1 / 3

12.96 / 3.88

Chimney draught (mbar) Min. return water temperature (°C) Average fuel consumption at nominal / minimum heating power –

Flue diameter (mm)

160

160

160

Supply/return connector diameter (in.)

1 1/4

1 1/4

1 1/4

Power supply (V)

230

230

230

Max. power consumption (W)

100

100

100

Weight (kg)

300

310

350

Fuel chamber capacity (l) Fuel loading doors dimensions (mm)

47

58

87

290 x 280

290 x 280

290 x 280

Fuel parameters Wood For nominal boiler power use dry wood with 20% maximum moisture content (around 18 months period of drying woodlogs under cover). Use of larger logs increases burning time upon a single charge up to 8 hours.

Wood briquette Briquette with moisture content similar to wood up to 18%.

Wood chips Must be properly dried up to 20% moisture content.

172

Coal and coal fines recommended calorific value > 15 MJ/kg ash content 12% moisture content < 12% VOC 28-40% ash fusion temperature >1150°C low caking low swelling

Pea coal size 5-25 mm recommended calorific value > 23,000 kJ/kg ash content 12% moisture content < 12% VOC 28-40% ash fusion temperature >1150°C low caking low swelling


description

technical data

automatics

dimensions

installation

accessories

Luxus 4 Controller for the entire heating system with floor heating and domestic hot water.

Control • • • • •

air pressure ventilator central heating pump domestic hot water pump floor heating pump mixing valve

1. with additional module 1-16 heating circuits (heaters or floor heating)

Features Safe ventilator operation allows smooth power adjustment and relay connected in parallel increases the control system reliability. Ventilator power modulation allows adjustment of its power to the combustion conditions for economic and ecological combustion process.

Functions ZTK – independent boiler temperature protection for improved safety as standard equipment. Alarm states Boiler overheating at boiler water temperature exceeding alarm threshold, the controller switches to alarm mode and all the pumps are activated to reduce the temperature. Output test – function allows verification of boiler equipment proper work before boiler start up.

Blow through – cyclic blower activation at boiler operating temperature. Ignition – efficient fuel ignition process with multiple settings, i.e. blower power, ignition time, ignition temperature threshold. Putting out – easy and fast capture of no fuel condition for reduced energy losses. 3 pumps control. Alphanumeric display –easy communication and operation.

173


description

technical data

automatics

Dimensions Warmet 200 Ceramik 18 kW

Warmet 200 Ceramik 25 kW

174

dimensions

installation

accessories


description

technical data

automatics

dimensions

installation

accessories

Warmet 200 Ceramik 32 kW

Installation diagram Diagram 1 Caution! Additional modules may be required.

Extension modules Unicontrol Mix Room temperature sensor 1 CTP-01/CTP-02 Heating circuit 1 Central heating supply (cold water)

Room tem. sen. 2 Heat. circ.2

Room tem. sen. n Heat. circ.16

Outdoor temperature sensor CTZ-01

Power supply 230V Hot water

Drain

Boiler temperature sensor

Central heating system water drain

domestic hot water temperature sensor Pumps Warmet 200 Ceramik

Cold water

175


Warmet 200 Ceramik description

technical data

automatics

dimensions

installiation

accessories

Specification Standard and optional accessories TYPE

W200 18 kW

W200 25 kW

power range (kW)

5,6–18,5

7,7–25,5

9,6–32

building area (m2)

140–250

190–340

150–400

wood

s

s

s

woodchips

s

s

s

coal

s

s

s

coal fines

s

s

s

boiler steel

s

s

s

inclined loading doors

s

s

s

vertical exchanger

s

s

s

no. of heat exchanger draughts

3

3

3

ceramic chamber

s

s

s

primary and secondary air distribution

s

s

s

W200 32 kW

FUEL TYPES

VERTICAL HEAT EXCHANGER

water cooled grates

s

s

s

exchanger design*

3t

3t

3t

possibility of connection to system

s

s

s

left doors

o

o

o

air supply ventilator

s

s

s

left or right ventilator installation

s

s

s

left or right heat exchanger cleanout position

s

s

s

moving grates

o

o

o

adjustable upper/lower combustion technology

s

s

s

lever for easier ignition

s

s

s

double insulated bottom

s

s

s

large combustion chamber

s

s

s

large ash pan

s

s

s

s

s

s

AUTOMATICS boiler sensor

176

thermal safety sensor

s

s

s

programmable room thermostat

o

o

o

wireless programmable room thermostat

o

o

o

domestic hot water sensor

s

s

s


TYPE

W200 18 kW

W200 25 kW

W200 32 kW

Air pressure ventilator control

s

s

s

Central heating pump control

s

s

s

hot domestic water pump control

s

s

s

floor heating pump control

s

s

s

mixing valve control **

o

o

o

air ventilator power modulation

s

s

s

domestic hot water priority

s

s

s

blow through

s

s

s

ignition

s

s

s

putting out

s

s

s

3 pumps control

s

s

s

alarm identification

s

s

s

output testing

s

s

s

language - multilingual

s

s

s

o

o

o

delivery to the address indicated

s

s

s

24h delivery

s

s

s

boiler body integrity

5

5

5

mechanics and automatics

2

2

2

extended warranty - mechanics and automatics

2

2

2

AUTOMATICS AND CONTROL FEATURES

AUTOMATIC SYSTEMS

ADDITIONAL MODULES 2 additional mixing valves control DELIVERY

WARRANTY/Years

The price list for optional accessories is available at the manufacturer.

Key s - standard accessories o - optional accessories

* high quality durable steel heat exchanger was designed following 3T guidelines (time, turbulator, temperature).

** with additional module 1-16 heating circuits (heaters or floor heating)

177


178


Technology, energy and logic combined.

179


description

technical data

automatics

dimensions

installation

accessories

Warmet SDS Ceramik General purpose central heating device for any fuel type (wood, chips, straw, coal, coke, coal fines etc.) with upper or lower combustion mode

B A

models [ kW ]

A B

1,04 m

100

fuels wood

briquette

wood chips

coal

pea coal

7/24

> 80%

service

boiler 5 years warranty + efficiency 2 years e xtended warranty

Description Warmet SDS Ceramik is a line of multi fuel boilers with manual fuel feeding. It allows selection of upper or lower combustion mode depending on fuel used. Heat exchanger made of high quality steel from reliable Polish steel manufacturers with quality certificate. Properly shaped exhaust canals with three draughts directions improve energy receiving.

180

Boiler heat exchanger consists of three sections: fuel loading chamber, ceramic chamber with inner air distribution (primary and secondary) and third heat exchanger chamber. The second and third chamber determines high boiler efficiency. The gases are burned at over 900°C in the ceramic chamber with primary and secondary air, returning the heat to the third section of heat exchanger. The second section is divided into two parts with the mechanical lever allowing to use upper or lower combustion technology of solid fuel. Two combustion modes are available: lower (wood, fine coal, pea coal) and upper (low calorific value fuels). Heat exchanger design following 3T guidelines (time, turbulator, temperature).

5 years

The combustion chamber design allow to combust only part of loaded fuel charge at a time. Stable power, adjustable with electronic combustion control system The combustion chamber design allow to combust only part of loaded fuel charge at a time. Stable power, adjustable with electronic combustion air supplycontrol system.

Fuel combustion: 1) fuel is degassed at reduced air supply to remove volatile compounds, 2) gases are burned in the ceramic chamber (second heat exchanger section at high temperature with secondary air), 3) the energy is exchanged with the heating system in the third heat exchanger section.


Luxus4 controller

4

controls three pumps, compatible with room thermostat ensuring convenient boiler operation. Fuzzy Logic and 3xPlD regulation.

1

fuel loading chamber

large combustion chamber for longer combustion time of solid fuel upon a single fuel loading for 6 to 36 hours

2

3

ceramic chamber increases the temperature in the burnout process over 900°C and burn incompletely burned gases with secondary air for improved efficiency

5

6

6 1 2 7

7

large easy to use ash pan

heat exchanger cleanout large and convenient

solid fuel loading doors facilitating solid fuel loading

4

5

special design of steel heat exchanger

3

front

excellent heat insulation water grates intuitive

Depending on fuel used and heated area, Warmet SDS Ceramik can operate from 6 to 36 hours upon a single fuel charge.

rear

Warmet SDS Ceramik boilers meet the norm PN-EN 303 -5 requirements.

Features Boiler regulator. Ssupply ventilator operation, central heatingpump operation, floor heating and domestic hot water pumps to reduce fuel con sumption, ensure convenient operation and maximize boiler life. Central heating pump control. The controller is compatible with room thermostat, activating central heating pump when necessary and reducing electric and heat energy consumption.

Third pump control. The controller is compatible with the third, additional pump (floor heating or additional room with room thermostat). Air supply ventilator power adjustment. The exact ventilator power required for the Warmet SDS Ceramik boiler is determined by many different factors. The exact blower power required for the Warmet SDS Ceramik boiler is determined by many different factors, e.g.chimney system type, fuel type and moisture content. Soft start. Extended ventilator motor life. Gradual increase in ventilator power.

Domestic hot water priority. Advanced function for constant domestic hot water temperature and priority. Boiler overheating. When the water temperature exceeds 89°C, the controller switches to emergency mode and all the pumps are activated to reduce the temperature.

181


description

technical data

automatics

dimensions

installiation

accessories

Technical specification

Manufacturer reserves the right to design changes due to improvements PARAMETER Power range (kW)

WSDS 14 kW WSDS 40 kW WSDS 50 kW WSDS 70 kW WSDS 100 kW PID

PID

PID

PID

PID

Max. operating pressure (bar)

2

2

2

2

2

Test pressure (bar)

4

4

4

4

4

0.15–0.25

0.15–0.25

0.15–0.25

0.15–0.4

0.15–0.4

Chimney draught (mbar) Min. return water temperature (°C)

50

50

50

50

50

Power supply (V)

230

230

230

230

230

Weight (kg)

230

460

555

756

1100

Fuel chamber capacity (l)

47

186

209

213

399

275 x 210

300 x 290

300 x 290

400 x 300

400 x 300

Fuel loading doors dimensions (mm)

Fuel parameters Wood For nominal boiler power use dry wood with 20% maximum moisture content (around 18 months period of drying woodlogs under cover). Use of larger logs increases burning time upon a single charge up to 8 hours.

Wood briquette Briquette with moisture content similar to wood up to 18%.

Wood chips Must be properly dried up to 20% moisture content.

Coal and coal fines recommended calorific value > 15 MJ/kg ash content 12% moisture content < 12% VOC 28-40% ash fusion temperature >1150°C low caking low swelling

Pea coal size 5-25 mm recommended calorific value > 23,000 kJ/kg ash content 12% moisture content < 12% VOC 28-40% ash fusion temperature >1150°C low caking low swelling


description

technical data

automatics

dimensions

installiation

accessories

Luxus 4 Controller for the entire heating system with floor heating and domestic hot water.

Control Air pressure ventilator central heating pump domestic hot water pump floor heating pump mixing valve1 1. with additional module 1-16 heating circuits (heaters or floor heating)

Features Safe ventilator operation allows smooth power adjustment and relay connected in parallel increases the control system reliability. Ventilator power modulation allows adjustment of its power to the combustion conditions for economic and ecological combustion process.

Functions ZTK – independent boiler temperature protection for improved safety as standard equipment. Alarm states - Boiler overheating at boiler water temperature exceeding alarm threshold, the controller switches to alarm mode and all the pumps are activated to reduce the temperature. Output test – function allows verification of boiler equipment proper work before boiler start up.

Blow through – cyclic blower activation at boiler operating temperature. Ignition – efficient fuel ignition process with multiple settings, i.e. blower power, ignition time, ignition temperature threshold. Putting out – easy and fast capture of no fuel condition for reduced energy losses. 3 pumps control. Alphanumeric display – easy communication and operation.

183


184


185


Warmet SDS Ceramik description

technical data

automatics

dimensions

installiation

accessories

Specification

Standard and optional boiler accessories TYPE Building heated area (m2)

WSDS 14 kW WSDS 40 kW WSDS 50 kW WSDS 70 kW WSDS 100 kW 60–190 300–550 390–690 510–920 760–1370

FUEL TYPES wood

s

s

s

s

s

chips

s

s

s

s

s

coal

s

s

s

s

s

coal fines

s

s

s

s

s

boiler steel

s

s

s

s

s

top loading doors

s

s

-

-

-

front loading doors

-

-

s

s

s

VERTICAL HEAT EXCHANGER

vertical exchanger

s

s

s

s

s

no. of heat exchanger draughts

3

4

4

4

4

ceramic chamber

s

s

s

s

s

primary and secondary air distribution

s

s

s

s

s

water cooled grates

s

s

s

s

s

exchanger design*

3t

3t

3t

3t

3t

possibility of connection to closed system

s

s

s

s

s

left doors

o

o

o

o

o

air supply ventilator

s

s

s

s

s

left or right ventilator installation

s

s

s

s

s

left or right heat exchanger cleanout position

s

s

s

s

s

moving grates

o

-

-

-

-

adjustable upper/lower combustion technology

s

s

s

s

s

lever for easier ignition

s

s

s

s

s

double insulated bottom

s

-

-

-

-

large combustion chamber

s

s

s

s

s

large ash pan

s

s

s

s

s

boiler sensor

s

s

s

s

s

thermal safety sensor

s

s

s

s

s

programmable room thermostat

o

o

o

o

o

wireless programmable room thermostat

o

o

o

o

o

domestic hot water sensor

s

s

s

s

s

AUTOMATICS

186


TYPE

WSDS 14 kW WSDS 40 kW WSDS 50 kW WSDS 70 kW WSDS 100 kW

AUTOMATICS AND CONTROL FEATURES Air pressure ventilator control

s

s

s

s

s

central heating pump control

s

s

s

s

s

hot domestic water pump control

s

s

s

s

s

floor heating pump control

s

s

s

s

s

mixing valve control **

o

o

o

o

o

ventilator power modulation

s

s

s

s

s

domestic hot water priority

s

s

s

s

s

blow through

s

s

s

s

s

ignition

s

s

s

s

s

putting out

s

s

s

s

s

3 pumps control

s

s

s

s

s

alarm identification

s

s

s

s

s

output testing

s

s

s

s

s

language - multilingual

s

s

s

s

s

o

o

o

o

o

delivery to the address indicated

s

s

s

s

s

24h delivery

s

s

s

s

s

boiler body integrity

5

5

5

5

5

mechanics and automatics

2

2

2

2

2

extended warranty - mechanics and automatics

2

2

2

2

2

AUTOMATIC SYSTEMS

ADDITIONAL MODULES 2 additional mixing valves control DELIVERY

WARRANTY/Years

The price list for optional accessories is available at the manufacturer.

Key s - standard accessories o - optional accessories

* high quality durable steel heat exchanger was designed following 3T guidelines (time, turbulator, temperature).

** with additional module 1-16 heating circuits (heaters or floor heating)

187


Our devices are manufactured in a beautiful region of Poland

188


189


description

technical data

dimensions

accessories

Warmet PK Ceramik Boiler - stove The boiler intended for central heating of residential houses, holiday homes etc.

models [ kW ] 13 0,82 m

fuels wood

coal

> 80%

3 years

boiler efficiency

3 years warranty

Description Warmet PK Ceramik (boiler-stove) is intended for central heating of residential houses, holiday homes etc. Main fuels: wood hard coal, brown coal, wood and peat briquette.

The inside of the boiler is lined with ceramic liner, improving combustion quality, reducing fuel consumption and maintaining the heat for cooking. The boiler is adapted for heating a cast iron heating panel in the summer (summer and winter grate). Flue gas outlet with a throttle for flue gas discharge draught control.


dimensions

1

charging reservoir

large charging reservoir extending combustion time upon a single fuel charge for 6 to 36 hours

2

4

5

special design of steel heat exchanger

6

large and convenient charging opening

ceramic chamber

increases the temperature in the burnout process over 900°C and burn waste gases with secondary air for improved efficiency

3

technical data

large ash

paneasy to use

regulated air input

dimensions

accessories

facilitating fuel loading

7

front

excellent heat insulation summer heating function heating cast iron heating panel in the summer

for combustion in boiler without the use of current (properly prepared installation in a building) (optional)

rear

Warmet PK Ceramik boilers meet PN-EN 303 -5 requirements.

Specification

The design may change due to improvements. PARAMETER Pellet output range (kW)

PK 13 kW 6–13

Class as per PN-EN 303-5

2

Water capacity (l)

50

Max. operating pressure (bar)

2

Test pressure (bar) Flue draught (mbar)

4 0.15–0.25

Min. return water temperature (°C)

40

Weight (kg)

190

Reservoir converter capacity (l) Charging opening dimensions (mm)

39 330 x 150

191


description

technical data

dimensions

accessories

Fuel parameters Wood For nominal boiler power use dry wood with maximum moisture content of 20% (18 months drying under cover). Use of larger logs increases burning time upon a single charge up to 8 hours.

Coal and coal fines recommended calorific value > 15 MJ/kg ash content 12% moisture content < 12% VOC 28-40% ash fusion temperature >1150°C low caking low swelling

Dimensions Warmet PK Ceramik 13 kW flue connector

power supply

power supply

flue connector

flue connector

insulation

door

1

insulation

door

door

2

power supply

return

192

3


Warmet PK Ceramic description

technical data

dimensions

accessories

Specification

Standard and optional boiler accessories TYPE

PK 13 kW

building area (m2)

40–150

FUEL TYPES Wood

s

Coal

s

VERTICAL HEAT EXCHANGER boiler steel

s

front reservoir

s

vertical exchanger

s

no. of exchanger draughts

3

primary and secondary air distribution

s

water wood grate

s

combustion chamber design *

s

optional closed system

s

left doors

s

large charging reservoir

s

large ash pan

s

doors

s

DELIVERY delivery to the address indicated

s

24h delivery

s

WARRANTY/Years boiler body integrity

3

The price list for optional accessories is available at the manufacturer.

Key s - standard accessories o - optional accessories

* high quality durable steel heat exchanger was designed following 3T guidelines (time, turbulator, temperature).

193


Have a nice, warm life :)

194


Reservoirs description

Reservoirs

1386 L

286 L

470 L 203 L

ecocombustion 770 L

295 L

models [ L ]

2,0 m 1,7 m 1,5 m 1,3 m

1386

3 years

description

3 years warranty

Dimensions

1731 2051

1350

497

737

620

Reservoirs 286 L

1228

620

Reservoirs 470 L

Reservoirs 1386 L 1731

1551 1549

504

504

Reservoirs 203 L

620

620

Reservoirs 295 L

1228

846

846

Reservoirs 770 L


Achievements awards

Awards Platinum Bio burner

International Energy - Trade show in Szczecin 2009-12-14 March 2009

Pellets-Expo committee appreciated our Platinum Bio burner

Main prize, International Trade Show in Szczecin

Main prize, Trade Fair in Olsztyn, 2010

Special award for Mini Bio boiler and Platinum Bio burner, Trade Fair in Lublin

Special award, Trade Fair in Modrze

Pellets Fuzzy Logic 2

Special award XI ENEX - International Power Industry Fair in Kielce , 04-06 March 2008

Nomination for GOLD MEDAL International Fair of Installations and Equipment Poznañ. 22-25 April 2008

Special award, TARBUD Trade Fair in Wroclaw, 07-09 March 2008

Special award, International MAIN PRIZE Energy - Trade show The Best Product in Szczecin. 14 16 March 2008 OLTARBUDE International Trade Fair in Olsztyn 28-30 March 2008

GOLD MEDAL International AGRORUS 2008 Fair Trade Saint Petersburg. Russia. 22 - 27 August 2008

Special award

Special award by the committee LUBDOM Trade Fair

MAIN PRICE Installation products MURATOR - EXPO Warsaw. 18-20 April 2008

First prize • VII INTERNATIONAL PELLETS EXPO & BRYKIET - EXPO 2009

Mini Bio

International Fair of Installations and Equipment INSTALACJE 2010 "ACANTHUS AUREUS"

Nomination 2010 International Poznañ Fair Trade 'INSTALACJE 2010"

Maxi Bio

196

Second prize IX International Trade Fair PELLETS-EXP0 & BRYKIET-EXPO" Bydgoszcz 03 June 2011

Special award, Trade Fair in Lublin

“Złota ciupaga” Main prize, Nowy Targ

Special award “OLTARBUD-E” Fair Trade

See more awards and prizes at www.kostrzewa.com.pl or www.boilersforpellets.com


Contact Address:

Department:

Internet:

Manufacturing facility: P.P.H.KOSTRZEWA sp.j. ul. Przemysłowa 1 11-500 Giżycko Poland

tel. +48 87 428 53 51 tel. +48 87 428 11 34 tel./fax +48 87 428 31 75 biuro@kostrzewa.com.pl

www.kostrzewa.com.pl www.boilersforpellets.com www.katilaigranuliniai.lt www.biokotly.com www.pelletboilers.gr

Export department:

Tel. +48 52 561 4161 Tel. +370 684 55025 Tel. +370 677 77766 export@kostrzewa.com.pl

Issue 2/2015

UAB KOSTRZEWA Baltic Gabijojs str. 32 Vilnius LT 06155 Lithuania info@kostrzewa.com.pl

Export trade department Technical advisers:

www.kostrzewa.com.pl The information does not constitute an offer in the understanding of the Civil Code. The manufacturer reserves the possibility of changing the products to improve the performance of equipment.

©2015 KOSTRZEWA


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