EN G I N EE RE D S O LUT I O N S FO R MI NI NG E XC E L L E N C E
M A N U F A C T U R E R A N D I N S TA L L E R O F R E S I N O U S L I N I N G S , F L O O R , A N D W A L L S Y S T E M S
S O LV I N G Y O U R P R O B L E M S S O LU T I O N S F O R E V E RY W H E R E I N YO U R FAC I L I T Y
STONHARD’S WORLDWIDE FOOTPRINT
EST. 1922
Operating in more than 65 countries worldwide for a century, Stonhard has been the largest manufacturer and installer of seamless lining systems, durable epoxy floors, and smooth wall systems since 1922. Our unique turnkey approach means you’ll receive the highest quality products installed by certified installers. We offer a single-source warranty which is our pledge of responsibility, covering material as well as labour. Canada’s mining industry is an essential precursor for the products that we rely on, as an economic driver and major employer in communities across the country. It’s an incredibly complex industry, so you need the best problem-solvers.
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WHY STONHARD? Our discovery phase begins by thoroughly analyzing and understanding the request for your needs and our engineering team then evaluates and recommends a solution based on temperature, chemical exposure, conditions, and the lifespan of the facility. High-abrasion flooring systems are mostly recommended in mining facilities due to harsh conditions. Additional texture is often added for slip resistance and different layers could be applied to indicate when maintenance is required. Stonhard’s grout solutions can stabilize the pumps and pump bases, limit vibration, and limit cracking compared to other rigid solutions which can cause chemical penetration behind the surface and affect the actual asset, concrete tank bases, pump bases, etc. From the start of your project to its completion, from specifications and design to project management and final walk-through, you work with us directly.
“C” THE DIFFERENCE THE 4 ESSENTIAL STONHARD DISCOVERY ELEMENTS OF MINING FACILITY PRODUCTION CHEMICALS Most mining facilities face the tough challenge of protecting their plant from chemical leaks, spills, and attacks. In the case of such an event, the facility’s floors, walls, and linings can undergo significant damage. To tackle this, Stonhard offers chemical-resistant lining, flooring, and wall systems which contain properties that protect these areas from acids, alkalis, solvents, and other corrosive elements.
CONCENTRATIONS In order to provide the most effective flooring solutions for your facility, Stonhard’s Project Management Team carefully assesses the concentrations of chemicals present in the environment. This analysis helps determine the appropriate level of chemical resistance required for the lining, flooring, and wall systems. By considering the specific concentrations of chemicals, Stonhard ensures that the selected materials will provide optimal protection, preventing poor adhesion and weak bonds between linings and surfaces.
CONDITIONS The conditions in a mining facility depend on the commodity that is being mined. After analyzing aspects of the facility such as commonly found chemicals, traffic, abrasion and the average temperature in the facility, Stonhard recommends a system tailor-made to serve your needs.
CELSIUS Extreme temperatures and rapid changes in temperatures are very common phenomena in mining facilities due to their geographic location as well as the nature of work at these facilities such as chemical spillages. It is imperative that the floor, wall, and especially lining systems, must be able to withstand thaw cycles and thermal shock. Stonhard’s thermal shock and cycling-resistant systems provide protection critical to the longevity of your facility.
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PROTECT YOUR ASSET A M I N I N G E X P E R I E N C E W I T H M A X I M U M S A F E T Y; PROTECTING BOTH, THE FACILITY AND PERSONNEL CRITICAL MINING FOR ELECTRIC VEHICLE BATTERIES (Lithium, Graphite, Nickel, Cobalt) Lithium, graphite, nickel, and cobalt mining is a rapidly growing industry that demands a sturdy and resilient infrastructure to support battery manufacturing and electric cars. The foundation of battery mining facilities must be built to withstand the weight and movement of heavy machinery and protect the workers and assets involved in the project. Our flooring systems are engineered for durability, extreme temperatures, and corrosive chemicals encountered in battery mining. Stonhard’s flooring options are highly customizable and are tailored to meet the specific needs of each project. Most Requested Feature: Chemical Resistance In any mining facility, especially lithium, graphite, nickel, and cobalt mining facilities, chemicalresistant flooring is essential. It withstands exposure to corrosive substances, ensuring worker safety and infrastructure longevity while preventing equipment damage and reducing downtime for repairs.
GOLD MINING With a much higher risk profile compared to other mines, gold mining operations often have very strict regulations to ensure safety by protecting pumps and tanks while also minimizing potential environmental impacts. Stonhard’s strict safety standards ensure that all precautions are taken while manufacturing and installing any system. Most Requested Feature: Thermal Resistance Gold mining facilities are often subject to hightemperature changes due to the mining process, as well as the heat generated by machinery and equipment. These temperature fluctuations can cause the flooring to expand and contract, leading to cracks and other damage but this can all be prevented with systems that offer thermal shock and thermal cycling resistance.
COPPER MINING Copper mining is unique as copper can be found as a native metal and doesn’t typically need to be extracted from the ore. Despite this, it requires high strength and durable flooring to protect processing tanks and pumps bases. Most Requested Feature: Durability Copper mining operations often involve the use of harsh chemicals and reagents to extract copper from ore, and these chemicals can be extremely corrosive and damaging to the flooring in the facility. Without proper chemical resistance, the flooring and lining in a copper mining facility can quickly become damaged, leading to costly repairs and downtime. S T O N H A R D . C A
IRON ORE MINING Seamless floors and lining systems are essential for protecting valuable assets in an iron ore mining facility. The mining process involves the use of heavy machinery and equipment, as well as harsh environmental conditions, which can all contribute to the wear and tear of these assets. Without proper protection, tanks, pumps, and other equipment can quickly become damaged, leading to costly repairs and downtime. Most Requested Feature: Abrasion Resistance Abrasion resistance is a vital feature for an iron ore mining facility as it ensures the longevity and efficiency of the flooring and equipment used in the mining process. It also improves safety for the workers by reducing the risk of slips and falls caused by potholes and cracks in the facility.
PRECIOUS MINERALS & METALS MINING Stonhard linings help protect equipment and assets in a precious minerals mining facility to provide a seamless workflow. They provide a durable barrier which can be applied to the interior and exterior of concrete tanks and other equipment, creating a layer that protects against wear and tear. Most Requested Feature: High-Impact Resistance The mining process for precious minerals involves heavy machinery and equipment, which can cause wear and tear on traditional flooring materials. High-impact-resistant floors and linings can withstand the demanding conditions of a mining facility.
POTASH MINING Potash miners must protect their facility from abrasion. Whether it’s heavy machinery or loaded trucks, wear and tear is experienced by potash miners on a regular basis. The floor must be able to withstand these loads and prevent scuffs and cracks. Most Requested Feature: High Strength High-strength flooring and lining materials can withstand heavy loads and impacts without the pipes, pumps, and tanks cracking or breaking, which helps to ensure the safety and efficiency of the potash mining workflow.
T H E U LT I M AT E L I N I N G S Y S T E M S UNRIVALED QUALIT Y WITH REVOLUTIONARY CONFIGUR ATIONS Stonchem Linings are unique and exceptional lining systems produced from high-performing resin chemistries for ultra-corrosive environments and perform under tough and extreme conditions. These linings are important in mining facilities as they protect the underlying surfaces and structures from the abrasive and corrosive materials that are commonly found in mining operations. These materials such as minerals, slurry, chemicals, and water, can cause significant damage to process tanks, pumps, and other building materials over time. Linings also help to contain spills and leaks, which is not only a costly fix but can also be a safety hazard and an environmental concern.
AREAS THAT CAN BENEFIT FROM STONCHEM LININGS: •P rocess Areas: Protect the interiors of these structures from corrosion and wear caused by the chemicals and minerals used in the mining process. •C hemical Offloading and Storage: Protect hazardous chemicals with Stonchem linings to prevent leaks and spills, keeping workers and the environment safe. •M illing Areas: Stonhard flooring systems provide durable, wear-resistant surfaces that are easy to clean and maintain, ensuring safe and efficient milling operations. •E ffluent Tanks: Protect the concrete surfaces of these structures from the abrasive and corrosive materials that are present in the tailings and process water. •T renches: Stonchem linings are used to protect surfaces and structures in these areas from corrosion and wear caused by water and harmful chemicals.
CUTTING-EDGE CONSTRUCTION SOLUTIONS FOR MAXIMUM PRODUCTIVITY AND PROFITABILITY EPOXY & CEMENTITIOUS GROUTING Our range of epoxy grouts are site proven and have seen service in high status equipment, including some of the largest SAG & Ball Mills ever seen in North America, our dependable industry-leading expansion mechanisms and highly durable epoxy formulations ensure the best possible support for your project with industry leading effective bearing area and no shrinkage. Our cement grouts are designed for a combination of high-performance precision and reliability. These nonmetallic, non-shrink grouts are formulated with carbon Nano Air Release technology for precision alignment ensuring maximum support for machinery and equipment.
STRUCTURAL WATERPROOFING FOR MINING FACILITIES Our structural waterproofing systems offer a wide range of solutions for controlling and stopping water ingress. Self-curing polymer-modified cementitious materials create a rigid barrier that is resistant to very high-water pressures in both positive and negative side applications. Stonhard also has a wide range of polyurethane and acrylic injection technologies that can be used in both wet and dry conditions, facilitating projects in tough environments like shaft digging, tunnelling and mining LeakInject, allows construction and production to quickly resume, even in the most arduous conditions.
INNOVATIVE TECHNOLOGY FOR STRUCTURAL STRENGTHENING CarboComp carbon fibre strengthening offers a unique, fast and highly durable approach to upgrading the structural strength of many common building materials including concrete, steel, timber and even brick and masonry. Using premium grade carbon fibre, repairs and upgrades can be installed quickly and offer extremely strong, durable, lightweight, cost effective, and reliable solutions. CarboComp is suited to a broad range of applications including strengthening against seismic movement, restoring, and increasing carrying capacity, aperture trimming and column confinement and upgrading.
AN INDUSTRY STEEPED IN RISKS Safety is integral to every operation at Stonhard. To ensure the highest standards of safety in mining facilities, our crews receive comprehensive training from NORCAT, a leading authority on occupational health and safety training within the mining industry.
NORCAT-TRAINED CREWS •S pecialized Mine Training: Our crews undergo rigorous Common Core training, which ensures our crews are adept at identifying potential hazards and effectively mitigating them. •U nderground Mine Centre Training: Crew members receive practical, hands-on training at one of the few dedicated training mines in North America. This immersive experience strengthens their understanding of real-world scenarios and bolsters their abilities to maintain a safe working environment. •H ealth and Safety Services: Our crews are trained in confined space awareness, handling dangerous goods, and personal protective equipment use. Regular monitoring for airborne chemical hazards and mining environmental quality assessments are part of our operations, ensuring a safe working atmosphere.
CHOOSE THE RIGHT FLOORING SYSTEM WASHROOMS AND CHANGE ROOMS Anti-microbial flooring is a feature that is designed to resist the growth of bacteria, mould, and other types of microbes. This can be particularly beneficial in areas like washrooms and change rooms in a mining facility, where there is a higher risk of the growth of bacteria and other microbes.
LOADING DOCKS AND STORAGE AREAS These areas can be subject to heavy foot traffic and the movement of heavy equipment, which can take a toll on the flooring over time. Stonhard floor and wall systems are resistant to abrasion, impact, and other types of wear and tear, making them an ideal choice for loading docks and storage docks.
WORKSHOPS AND MAINTENANCE AREAS In these areas, workers may be using a variety of tools and equipment that can cause damage to the flooring. Stonhard’s engineering team is likely to recommend impact-resistance floors that can stand up to heavy equipment.
LABORATORIES Epoxy and urethane systems are non-porous, making them easy to clean and maintain, and are also resistant to chemicals and solvents, which makes them a great choice for laboratory environments.
KITCHENS AND LUNCH ROOMS In areas where the presence of water is inevitable, facilities require anti-slip floors that provide safety and slip resistance to workers and other personnel. Additionally, adding texture to your surface can help provide traction for an improved experience in the kitchen and lunchrooms.
PUMP ROOMS AND OTHER WET AREAS Stonhard systems are resistant to water and other liquids, making them a good choice for use in pump rooms and other areas where moisture may be present. This can help prevent water damage to the concrete underneath and make these areas safer for workers.
THE STONHARD DIFFERENCE A century solving customers’ problems, one point of contact, direct sales with complete design support, project management, technical support and global accounts. No matter where you are in the world, the end result is the same consistent products and installation.
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COMMITMENT TO SUSTAINABILITY
STONHARD.CA 800.263.3112
Stonhard believes the information contained here to be true and accurate. Stonhard makes no warranty, expressed or implied based on this literature and assumes no responsibility for consequential or incidental damages in the use of these products and systems described, including any warranty of merchantability or fitness. Information contained here is for evaluation only. ©2022.