Mostaccidentsthatinvolveproductoperation,maintenanceandrepairarecausedbyfailureto observebasicsafetyrulesorprecautions.Anaccidentcanoftenbeavoidedbyrecognizingpotentially hazardoussituationsbeforeanaccidentoccurs.Apersonmustbealerttopotentialhazards.This personshouldalsohavethenecessarytraining,skillsandtoolstoperformthesefunctionsproperly. Improperoperation,lubrication,maintenanceorrepairofthisproductcanbedangerousand couldresultininjuryordeath.
Donotoperateorperformanylubrication,maintenanceorrepaironthisproduct,untilyouhave readandunderstoodtheoperation,lubrication,maintenanceandrepairinformation.
Safetyprecautionsandwarningsareprovidedinthismanualandontheproduct.Ifthesehazard warningsarenotheeded,bodilyinjuryordeathcouldoccurtoyouortootherpersons.
Thehazardsareidentifiedbythe“SafetyAlertSymbol”andfollowedbya“SignalWord”suchas “DANGER”,“WARNING”or“CAUTION”.TheSafetyAlert“WARNING”labelisshownbelow.
Themeaningofthissafetyalertsymbolisasfollows:
Attention!BecomeAlert!YourSafetyisInvolved.
Themessagethatappearsunderthewarningexplainsthehazardandcanbeeitherwrittenor pictoriallypresented.
Operationsthatmaycauseproductdamageareidentifiedby“NOTICE”labelsontheproductandin thispublication.
Perkins cannot anticipate every possible circumstance that might involve a potential hazard. The warningsinthispublicationandontheproductare,therefore,notallinclusive.Ifatool,procedure, work method or operating technique that is not specifically recommended by Perkins is used, youmustsatisfyyourselfthatitissafeforyouandforothers.Youshouldalsoensurethatthe productwillnotbedamagedorbemadeunsafebytheoperation,lubrication,maintenanceor repairproceduresthatyouchoose.
Theinformation,specifications,andillustrationsinthispublicationareonthebasisofinformationthat wasavailableatthetimethatthepublicationwaswritten.Thespecifications,torques,pressures, measurements,adjustments,illustrations,andotheritemscanchangeatanytime.Thesechangescan affecttheservicethatisgiventotheproduct.Obtainthecompleteandmostcurrentinformationbefore you start any job. Perkins dealers or Perkins distributors have the most current information available.
Thismanualcontainssafety,operationinstructions, lubricationandmaintenanceinformation.This manualshouldbestoredinorneartheenginearea inaliteratureholderorliteraturestoragearea.Read, studyandkeepitwiththeliteratureandengine information.
EnglishistheprimarylanguageforallPerkins publications.TheEnglishusedfacilitatestranslation andconsistency.
Somephotographsorillustrationsinthismanual showdetails orattachmentsthatmaybedifferent fromyourengine.Guardsandcoversmayhave beenremovedforillustrativepurposes.Continuing improvementandadvancementofproductdesign mayhavecausedchangestoyourenginewhichare notincludedinthismanual.Wheneveraquestion arisesregardingyourengine,orthismanual,please consultwithyourPerkinsdealeroryourPerkins distributorforthelatestavailableinformation.
Thissafetysectionlistsbasicsafetyprecautions. Inaddition,thissectionidentifieshazardous, warningsituations.Readandunderstandthebasic precautionslistedinthesafetysectionbefore operatingorperforminglubrication,maintenanceand repairon thisproduct.
Operatingtechniquesoutlinedinthismanualare basic.Theyassistwithdevelopingtheskillsand techniquesrequiredtooperatetheenginemore efficientlyandeconomically.Skillandtechniques develop astheoperatorgainsknowledgeofthe engineanditscapabilities.
Theoperationsectionisareferenceforoperators. Photographsandillustrationsguidetheoperator throughproceduresofinspecting,starting,operating andstoppingtheengine.Thissectionalsoincludesa discussionofelectronicdiagnosticinformation.
Themaintenancesectionisaguidetoenginecare. Theillustrated,step-by-stepinstructionsaregrouped byservicehoursand/orcalendartimemaintenance intervals.Itemsinthemaintenancescheduleare referencedtodetailedinstructionsthatfollow.
Recommendedserviceshouldbeperformedatthe appropriateintervalsasindicatedintheMaintenance IntervalSchedule.Theactualoperatingenvironment oftheenginealsogovernstheMaintenanceInterval Schedule.Therefore,underextremelysevere, dusty,wetorfreezingcoldoperatingconditions, morefrequentlubricationandmaintenancethanis specifiedintheMaintenanceIntervalSchedulemay benecessary.
Themaintenancescheduleitemsareorganizedfor apreventivemaintenancemanagementprogram.If thepreventivemaintenanceprogramisfollowed,a periodictune-upisnotrequired.Theimplementation ofapreventivemaintenancemanagementprogram shouldminimizeoperatingcoststhroughcost avoidancesresultingfromreductionsinunscheduled downtimeandfailures.
Performmaintenanceonitemsatmultiplesof theoriginalrequirement.Werecommendthatthe maintenanceschedulesbereproducedanddisplayed neartheengineasaconvenientreminder.Wealso recommendthatamaintenancerecordbemaintained aspartof theengine’spermanentrecord.
YourauthorizedPerkinsdealeroryourPerkins distributorcanassistyouinadjustingyour maintenancescheduletomeettheneedsofyour operatingenvironment.
Majorengineoverhauldetailsarenotcoveredin theOperationandMaintenanceManualexcept fortheintervalandthemaintenanceitemsinthat interval.Majorrepairsshouldonlybecarriedoutby Perkinsauthorizedpersonnel.YourPerkinsdealer oryourPerkinsdistributoroffersavarietyofoptions regardingoverhaulprograms.Ifyouexperience amajorenginefailure,therearealsonumerous afterfailureoverhauloptionsavailable.Consultwith yourPerkinsdealeroryourPerkinsdistributorfor informationregardingtheseoptions.
Dieselengineexhaustandsomeofitsconstituents areknowntotheStateofCaliforniatocausecancer, birth defects,andotherreproductiveharm.Battery posts,terminalsandrelatedaccessoriescontainlead andleadcompounds. Washhandsafterhandling
Theremaybeseveralspecificwarningsignsonyour engine.Theexactlocationandadescriptionofthe warningsignsarereviewedinthissection.Please becomefamiliarwithallwarningsigns.
Ensurethatallofthewarningsignsarelegible.Clean thewarningsignsorreplacethewarningsignsif thewordscannotbereadoriftheillustrationsare notvisible.Useacloth,water,andsoaptoclean thewarning signs.Donotusesolvents,gasoline,or otherharshchemicals.Solvents,gasoline,orharsh chemicalscouldloosentheadhesivethatsecuresthe warningsigns.Thewarningsignsthatareloosened coulddropoffoftheengine.
Replaceanywarningsignthatisdamagedor missing.Ifawarningsignisattachedtoapartofthe enginethatisreplaced,installanewwarningsignon thereplacementpart.YourPerkinsdistributorcan providenewwarningsigns.
Illustration7
Wearahardhat,protectiveglasses,andother protectiveequipment,asrequired.
Donotwearlooseclothingorjewelrythatcansnag oncontrolsoronotherpartsoftheengine.
Makesurethatallprotectiveguardsandallcovers aresecuredinplaceontheengine.
Keeptheenginefreefromforeignmaterial.Remove debris,oil,tools,andotheritemsfromthedeck,from walkways,andfromsteps.
Neverputmaintenance fluidsintoglasscontainers. Drainallliquidsintoasuitablecontainer.
Obeyalllocalregulationsforthedisposalofliquids.
Useallcleaningsolutionswithcare.
Reportallnecessaryrepairs.
Donotallowunauthorizedpersonnelonthe equipment.
Ensurethatthepowersupplyisdisconnectedbefore youworkonthebusbarortheglowplugs.
Performmaintenanceontheenginewiththe equipmentintheservicingposition.Refertothe OEMinformationfortheprocedureforplacingthe equipmentintheservicingposition.
Pressurizedairand/orwatercancausedebris and/orhotwatertobeblownout.Thiscouldresultin personalinjury.
Thedirectapplicationofpressurizedairor pressurizedwatertothebodycouldresultinpersonal injury.
Whenpressurizedairand/orwaterisusedfor cleaning,wearprotectiveclothing,protectiveshoes, andeyeprotection.Eyeprotectionincludesgoggles oraprotectivefaceshield.
Themaximumairpressureforcleaningpurposes mustbebelow 205kPa(30psi).Themaximum waterpressureforcleaningpurposesmustbebelow 275kPa(40psi).
Pressurecanbetrappedinthehydrauliccircuitlong aftertheenginehasbeenstopped.Thepressurecan causehydraulic fluidoritemssuchaspipeplugsto escaperapidlyifthepressureisnotrelievedcorrectly.
Donotremove anyhydrauliccomponentsorparts untilpressurehasbeenrelievedorpersonalinjury mayoccur.Donotdisassembleanyhydraulic components orpartsuntilpressurehasbeenrelieved orpersonalinjurymayoccur.RefertotheOEM informationforanyproceduresthatarerequiredto relievethehydraulicpressure. g00687600
Illustration8
Alwaysuseaboardorcardboardwhenyoucheck foraleak.Leaking fluidthatisunderpressurecan penetratebodytissue.Fluidpenetrationcancause seriousinjuryandpossibledeath.Apinholeleakcan causesevereinjury.If fluidisinjectedintoyourskin, youmustgettreatmentimmediately.Seektreatment fromadoctorthatisfamiliarwiththistypeofinjury.
Caremustbetakeninordertoensurethat fluids arecontainedduringperformanceofinspection, maintenance,testing,adjustingandrepairofthe engine.Makeprovisiontocollectthe fluidwitha suitablecontainerbeforeanycompartmentisopened orbeforeanycomponentisdisassembled.
• Onlyusethetoolsthataresuitableforcollecting fluidsandequipmentthatissuitableforcollecting fluids.
• Onlyusethetoolsthataresuitableforcontaining fluidsandequipmentthatissuitableforcontaining fluids.
Obeyalllocalregulationsforthedisposalofliquids. i02334785
Donottouchanypartofanoperatingengine. Allowtheenginetocoolbeforeanymaintenanceis performedontheengine.
Contactwithhighpressurefuelmaycause fluid penetrationandburnhazards.Highpressurefuelspraymaycausea firehazard.Failuretofollowtheseinspection,maintenanceandserviceinstructionsmaycausepersonalinjuryordeath.
Aftertheenginehasstopped,youmustwaitfor60 secondsinordertoallowthefuelpressuretobe purgedfromthehighpressurefuellinesbeforeany serviceorrepairisperformedontheenginefuellines.
Allowthepressuretobepurgedintheairsystem,in thehydraulicsystem,inthelubricationsystem,orin thecoolingsystembeforeanylines, fittingsorrelated itemsaredisconnected.
Whentheengineisatoperatingtemperature,the enginecoolantishot.Thecoolantisalsounder pressure.Theradiatorandalllinestotheheatersor totheenginecontainhotcoolant.
Anycontactwithhotcoolantorwithsteamcancause severeburns.Allowcoolingsystemcomponentsto coolbeforethecoolingsystemisdrained.
Checkthecoolantlevelaftertheenginehasstopped andtheenginehasbeenallowedtocool.
Ensurethatthe fillercapiscoolbeforeremovingthe fillercap.The fillercapmustbecoolenoughtotouch withabarehand.Removethe fillercapslowlyin ordertorelievepressure.
Coolingsystemconditionercontainsalkali.Alkalican causepersonalinjury.Donotallowalkalitocontact theskin,theeyes,orthemouth.
Hotoilandhotlubricatingcomponentscancause personalinjury.Donotallowhotoiltocontactthe skin.Also,donotallowhotcomponentstocontact theskin.
Electrolyteisanacid.Electrolytecancausepersonal injury.Donotallowelectrolytetocontacttheskinor theeyes.Alwayswearprotectiveglassesforservicing batteries.Washhandsaftertouchingthebatteries andconnectors.Useofglovesisrecommended.
Aftertheemergencystopbuttonisoperatedensure
Determinewhethertheenginewillbeoperatedinan environmentthatallowscombustiblegasestobe drawnintotheairinletsystem.Thesegasescould causetheenginetooverspeed.Personalinjury, propertydamage,orenginedamagecouldresult.
Iftheapplicationinvolvesthepresenceofcombustible gases, consultyourPerkinsdealerand/oryour Perkinsdistributorforadditionalinformationabout suitableprotectiondevices.
Full download: http://manualplace.com/download/perkins-1106d-industrial-engines-operation-and-maintenance-manual/
Removeall flammablecombustiblematerialsor conductivematerialssuchasfuel,oil,anddebrisfrom theengine.Donotallowany flammablecombustible materialsorconductivematerialstoaccumulateon theengine.
Storefuelsandlubricantsincorrectlymarked containersawayfromunauthorizedpersons.Store oilyragsandany flammablematerialsinprotective containers. Donotsmokeinareasthatareusedfor storing flammablematerials.
Donotexpose theenginetoany flame.
Exhaustshields(ifequipped)protecthotexhaust componentsfromoilorfuelsprayincaseofaline, atube,orasealfailure.Exhaustshieldsmustbe installedcorrectly.
Donotweldonlinesortanksthatcontain flammable fluids.Donot flamecutlinesortanksthatcontain flammable fluid.Cleananysuchlinesortanks thoroughlywithanonflammablesolventpriorto weldingor flamecutting.
Wiringmustbekeptingoodcondition.Allelectrical wiresmustbecorrectlyroutedandsecurelyattached. Checkallelectricalwiresdaily.Repairanywires thatarelooseorfrayedbeforeyouoperatethe engine.Cleanallelectricalconnectionsandtighten allelectricalconnections.
Eliminateallwiringthatisunattachedorunnecessary. Donotuse anywiresorcablesthataresmallerthan therecommendedgauge.Donotbypassanyfuses and/orcircuitbreakers.
Arcingorsparkingcouldcausea fire.Secure connections,recommendedwiring,andcorrectly maintainedbatterycableswillhelptopreventarcing orsparking.
Contactwithhighpressurefuelmaycause fluid penetrationandburnhazards.Highpressurefuelspraymaycausea firehazard.Failuretofollowtheseinspection,maintenanceandserviceinstructionsmaycausepersonalinjuryordeath.
Aftertheenginehasstopped,youmustwaitfor60 secondsinordertoallowthefuelpressuretobe purgedfromthehighpressurefuellinesbeforeany serviceorrepairisperformedontheenginefuellines.
Ensurethattheengineisstopped.Inspectalllines andhosesforwearorfordeterioration.Thehoses mustbe correctlyrouted.Thelinesandhosesmust haveadequatesupportandsecureclamps.
Oil filtersandfuel filtersmustbecorrectlyinstalled. The filterhousingsmustbetightenedtothecorrect torque.RefertotheDisassemblyandAssembly manualformoreinformation.
Illustration10
g00704059
Usecautionwhenyouarerefuelinganengine.Do notsmokewhileyouarerefuelinganengine.Donot refuelanenginenearopen flamesorsparks.Always stoptheenginebeforerefueling.
Illustration11
g00704135
Gasesfromabatterycanexplode.Keepanyopen flamesorsparksawayfromthetopofabattery.Do notsmokeinbatterychargingareas.
Nevercheckthebatterychargebyplacingametal objectacrosstheterminalposts.Useavoltmeteror ahydrometer.