The Materials and Processes

Page 1

The Materials + Processes Experience Book Roma Rupani


CONTENT:

1

THE OAKWOOD GROUP

5

DETROIT WALLPAPER

2

WILL RYMAN

6

AUTOGRAPH

3

MOLD-TECH (STANDEX)

7

SHINOLA

4

WELLMAN

8

COLOR Vs GLOSS


THE OAKWOOD GROUP FIELDTRIP PRODUCT CATALOG - SPEAKER GRILLES - BRAND BADGES - EXPANDED METAL - SAFETY PLASTIC Processes introduced involved in making Speaker Grilles. Material: Metal Metal Stretching Process Metal Perforating Process Stamping Process Powder Coating Proces Progressive Die Stamping Process

18th January 2017 9755 Inkster Rd, Taylor, Michigan 48180 USA


EXPANDED METAL GRILLE MAKING EXPANDED METAL SHEET Expanded metal sheet is made by first creating multiple slits in the sheet, and then stretching the sheet. PERFORATED METAL SHEET Perforated metal sheet is a product that is made from sheet steel that has been fed through a machine that punches out round holes (design). WIRE MESH Welded wire mesh is a metal wire screen that is made from various alloys including steel, stainless steel, brass and copper.

STRETCHING PROCESS:

PERFORATION PROCESS:

In stretching process the metal plate or sheet has been cut and stretched into a mesh.

In perforation process sheet metal is punched or stamped with a machine to create a pattern of holes. There are three types of process for perforation, Rotary Pinned Perforation Roller, Die and Punch Perfoation & Laser Perforation.

Features: - Cost effective - High Strenth - Low Weight - Allows Circulation - Little Waste - Enhances Acoustics - Provide Sound Proofing.

Features: - Attractive Designs - Time Efficient. - DESIGN GUIDELINES Size - 0.6MM - 1.5MM Distance - 0.38mm 5mm distance at the edge of the part.


SPEAKER GRILLES AUTOMOTIVE MATERIALS: - Metal: Percieved as superior high quality. Sound becomes transparent. (Tin Metal - Rain Water) - Plastic: Superior Function. Absorbs Sound. Process followed to make automotive speaker grille: Stamping - Washing - Powder Coating - Baking.

STAMPING PROCESS Stamping (also known as pressing) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape. Features: Operation results: Blanking, Embossing, Bending, Flanging, and Coining. After expanding/ perforationg stamping process is used to cut and form sheet metal into a desired shape or profile.

POWDER COATING PROCESS

PROGRESSIVE DYE STAMPING

After stamping and washing, parts are loaded manually on the conveyor to pass through the spraying process.

Progressive stamping is a metalworking method that can encompass punching, coining, bending and several other ways of modifying metal raw material, combined with an automatic feeding system. , The strip consists upper & lower tool. (Positive Negative)

IRON PHOSPHLATE is applied electrostatiscally and then cured under heat to allow it to flow and form a “skin�. Features: Non Solvent Hard/ Tougher Finish Recycleable, powder is only disposed when it reaches the size of molecule. (10% Waste)


WILL RYMAN CADILLAC ANXIOUS SPACES: Installation as Catalyst II “Cadillac” summons bigger thoughts about life and mortality and our collision with the industrial landscape. Bounty toweling, with its art deco (the symbol of cosmetic superficiality) embossed pattern and tag of “Bounty” on every sheet, creates an ironic commentary on the excesses of corporate America that was called attention to by President Eisenhower in his Farewell Address (1961). He warned of the threat of the Military Industrial complex that had taken over American culture and industry and that has become a part of everyday life. In interview with Will Ryman we learned about the process difference between mass production and art installation. Also how paper can be applied on such a huge scale despite of its fragile quality.

18th January 2017 CCS Centre Galleries, Detroit, Michigan 48202 USA


CADILLAC PAPER SCULPTURE MATERIALS: Paper (Bounty Paper Towel) and Resin “Cadillac” is artist Will Ryman’s life-sized 1958 Eldorado Biarritz convertible fabricated entirely out of resin and Bounty paper towels. Measuring 82” x 224” x 78”, Cadillac juxtaposes two iconic American brands: one, a post-war symbol of luxury, class, and power and the other, a mass-produced disposable product, revered for its convenience.

ASSEMBLY

DETAILED PARTS

TEXTURE

This sculpture came in three large shipping crates at CCS, with the individual parts like a real car assembly process.

Details and intricacy were outstanding.

It was inspiring to see how the paper created the surface and texture.


MOLD-TECH (STANDEX) FIELDTRIP PRODUCT CATALOG - ARCHITEXTURE DESIGN CONSULTANCY - LASER ENGRAVING - CHEMICAL ENGRAVING - RENDER-TECH SEEMLESS TEXTURING Processes introduced involved in texturing Material: Plastic, Vinyl, Soft Properties, Leather. Trend Forecasting Rapid Prototyping Laser Engraving Chemical Engraving

1st February 2017 34497 Kelly Rd, Fraser, Michigan 48026 USA


ARCHITEXTURE STUDIO TREND FORECASTING TREND: Tracking market trends in various industries to develop new applications of use is a key delivery of Architexture. Rapid prototyping via ULTRA HIGH DEFINITION 3D PRINTING, Allows for quick turnaround on samples and mock-up skins, which can be used on interior buck surfaces for design reviews.

PROTOTYPING/ DISPLAY

RTP RAPID TEXTURE

LASER ETCHED

As fashion was their main inspiration source, translating their texture and ideation of a dress on a mannequin was thoughtful..

Prototyping 3D printed texture. RTP gives the designer a quick solution for designing and developing brand and geometry specific textures.

NIKE, Laser Etched Soles Engineered textures, designed for better grip performance.


LASER TEXTURE SURFACE FINISH Laser technique does not involve the use of inks, nor does it involve tool bits which contact the engraving surface and wear out, giving it an advantage over alternative engraving or marking technologies where inks or bit heads have to be replaced regularly. FEATURES: Multiple Gloss Levels, Haptic Touch, Elimination of Paint, Optimised Scratch and Mar Performance, Moving & Morphing Texture and Pattern.

LASERTEC MACHINE

SOFTWARE

LASER ETCHED

Various lasertec machines varying different sizes and capacity were seen at Mold Tech.

LASERSOFT 3D texturing software package for the laser structuring of 3D surfaces: from Bitmap to the finished texture

Its the 5-axis milling / laser complete machining of injection mould forms up to 6.6 ft. in work piece size.

Features: Unlimited design possibilities for geometricallydefined surface textures in free-form surfaces Environmentally-friendly methods that do not require the use of chemicals Highest repeatability.

Features: No marks of sharp tool. No marks of ink. No color change No melting or ablation.


LASER TEXTURE Detail Images

BEFORE LASERTEC MACHINE Various lasertec machines varying different sizes and capacity were seen at Mold Tech. BENEFITS: Unlimited design possibilities for geometricallydefined surface textures in free-form surfaces Environmentally-friendly methods that do not require the use of chemicals Highest repeatability.

AFTER


CHEMICAL ENGRAVING SURFACE FINISH This process brings together the synergies of old world craftsmanship with advanced technologies, delivering purposely designed textures and finishes. FEATURES: Organic feel, Natural Appreance, Renders geometric as well as organic pattern without seams or distortion. PROCESS BRIEFING BY: Terry Comte Vice President Of Sales, North America


MASKING

FINE MASKING

PATTERN DEVELOPMENT

PATTERN BRUSHING

PRINT SPOTTING

ETCHING

ACID BATH

ETCHANT NEUTRALISED

GLASS BEADING


WELLMAN GROUP FIELDTRIP Plastic Recycling Company - ENGINEERING RESIN - PRET TPO / LFT / ABS - WELLMAN FIBRES - LANOLIN Processes introduced involved recycling carpets. Raw Material: Post Consemer Carpet. Material Produced: EcoLon Product Line NYLON - Polypropelene, PET Polymer. Nylon 6 & Nylon 66. Process: Plastic Recyclling

16th February 2017 3290 W Big Beaver Rd, Troy, MI 48084 USA


WELLMAN PLASTIC RECYCLING There are two ways to reuse the waste carpets, either by buring the waste carpet and produce gas from it or by recycling the waste carpet and produce nylon pellets out of it. At wellman they recycle the waste carpets and produced the nylon 6 and nylon 6 6 pellets. They further sale distribute these pellets as raw materials to automotive suppliers who manufacture various internal components for the car.

BURN IT

RECYCLE IT

FUTURE AT WELLMAN

One pound of carpet contains 15,000 BTUs. Once you burn it the nylon is lost forever. 5 Billion pounds = enough BTUs to heat over 185,000 houses for an entire winter. (40 Million BTUs/house)

1.44 Billion pounds of nylon will be thrown away! Enough nylon to make 200% of the nylon parts for the entire North American production thrown away.

In the next 15 years, very little virgin Nylon will be used to make auto parts. 28 Million barrels of oil no longer needed annually to make auto parts from nylon in North America.


COLLECTION

SORTING

GRINDING & SHREDDING

EXTRUSION

COMPUND EXTRUSION

ECOLON PELLETS

QUALITY TEST

SHIPPING

CUSTOMERS


DETROIT WALLPAPER CO. FIELDTRIP - WALLPAPER PATTERN COLLECTIONS - MURAL COLLECTIONS - BESPOKE WALLCOVERING - CONTRACT & COMMERCIAL

PARTNERSHIP OWNED BUSINESS JOSH YOUNG: Style - Organic - Love Water Colors & Marbelling PHILIP JEFFERIES: Digital - Acumen - Mathematics

23rd February 2017 530 LIVERNOIS AVE, FERNDALE, MI - 48220 USA


DETROIT WALLPAPER SPACE CASUAL COLORFUL BUSY STUDIO SPACE PRODUCTION SPACE

PRINTER

SPECTOMETER

Latex: Water Based & Non Toxic.

Convert RGB to CMYK.

Solvent : Harsh, Heavy Metal, Odour, Expensive & Highly UV Resistant. Hence, Detroit Wallpaper uses only Latex based printers.

- PMS Color - Pantone Management System


PRINTING INKS & PRINTERS In house printing and trimming. 3 Latex Based Printers. HP LATEX 260 TRIMMER FOTOBA XLD170

PRINTER

SPOT COLOR

SPECTOMETER

Latex: Water Based & Non Toxic.

4 standard color ways.

Convert RGB to CMYK.

CMYK & LM (Light Magenta) LC (Long Colt Black Powder.

- PMS Color - Pantone Management System

Solvent : Harsh, Heavy Metal, Odour, Expensive & Highly UV Resistant. Hence, Detroit Wallpaper uses only Latex based printers.

- Cartridge heads are recyclable. - $ 5000 - $ 7000 yearly expense on ink.


PAPER PROPERTIES Mostly paper are sourced locally from Michigan Mill. Recently they have started resourcing papers from China & Netherlands. Ideally finer matte neural/ white paper is used for printing. 36” Natural Fibres 54” Commercial 102” Maximum ( Commercial )

PROCESS BEFORE PRINTING Papers are processed before printing to avoid fibre heads getting stuck on print heads.

METALLIC

NEUTRAL

These are the metallic papers made out of metallic grass, produced using silver ground weaving process.

Finer Matte, Neutral & White colored are preferred for printing


PRINTING PROCESS In house printing and trimming. 3 Latex Based Printers. HP LATEX 260 TRIMMER FOTOBA XLD170

PRINT

TRIM

QUALITY CHECK

Once the digital files are ready designed on PSD & AI, they are test print initially and the final prints are done on HP Latex 260 printer.

Trimmings are processed further to finish the process on Fotoba XLD170.

Expert team at Detroit Wallpaper go through the final inspection before shipping.


WALLPAPER APPLICATION Once the wallpaper are shipped to customers, they are flexible enough to peel and stick. This process is called STITCHING PROCESS. Additional UV LIQUID COATING is applied to avoid abrasion.


TREND COLOR & PATTERN Josh introduced us with the current trend and the recent work designed by Detroit Wallpaper. Marbelling seems like personal favorite of Josh as it represents his style of work which is organic.


AUTOGRAPH FIELDTRIP AUTOGRAPH Autograph is sister company of lear corporation,which makes personalised goods using licensed logos from the respective universities. CATALOGUE: - AFTER MARKET SEAT COVERS DAVISON SEWING The movement to bring back cut and sew manufacturing to the USA. They make handcrafted products utilizing our sister company’s recycled leather and fabrics. CATALOGUE - ACCESSORIES - BAGS AND TOTE - SEAT BLANKS - WALL ART - ACCENT PILLOWS Processes introduced involved in making these aftermarket products Material: Textile Processes: Knitting, Embroidery, Sublimation Printing, Cutting & Sewing, Sonic Weilding 29th March, 2017 6555 E Davison St, Hamtamck 48212, MI, USA


AUTOGRAPH PRODUCT CATALOGUE COLLECTIONS

Autograph is a Detroit-based operation, offers aftermarket automotive seat covers with consumers favorite college sports team. They have licensed these logos from the respective universities, supporting the royalties.


DAVISON SEWING PRODUCT CATALOGUE Davison Sewing entire product line is handcrafted, utilizing their sister company’s (Lear Corporation’s) recycled leather and fabrics.

BAGS & TOTE

ACCESSORIES

ACCENT PILLOWS

WALL ART

CUSTOM PRINT

CUSTOM PRINT


DIGITAL KNITTING PROCESS A computerized flat knitting machine. Productivity is increased with a maximum knitting speed of 1.2 meters per second. On our visit, we got to see Roslyn Karamoko works getting knitted for her DINB project. ( Detroit is New Black ).

KNITTING MACHINE

WIDEGAUGE

KNITTING PATTERN

SHIMA SEIKI SSR 112

Interwine technique offers WideGauge capability that allows a variety of gauges to be knit on a single machine.

Row - Column Movement

The World’s First Digital Stitch Device, the Digital Stitch Control System(DSCS).

The needle comb employs a row of special forwardfacing setup needles with an active release mechanism for consistent quality and complete, reliable, snag-free fabric release.


DIGITAL EMBROIDERY PROCESS A single-head embroidery machine, with the slimmest tubular arm enables embroidery at a minimum of necessary space.

KNITTING MACHINE

MIGHTY HOOP

EMBROIDERY

ZSK SPRINT

The process of fixing garments in to a a combination of magnetic frame and clamping it before embroidering.

Accepts 12 color maximum. - 1,200 stitches per min. - Automatic thread cutter. - 80 million stitch memory. - Accepts all industry embroidery codes.

Single Head All Purpose Embroidery Machine.series Sprint.

This helps centering and defining the position of the garment.


SUBLIMATION HEAT TRANSFER PRINTING PROCESS Dye-sublimation printing is a digital printing technology using full color artwork that works with polyester and polymer-coated substrates. The process uses the science of sublimation, in which heat and pressure are applied to a solid, turning it into a gas through an endothermic reaction without passing through the liquid phase.

SUBLIMATION DYES

HEAT PRESS

Applications

Unique sublimation dyes are transferred to sheets of “transfer” paper via liquid gel ink through a piezoelectric print head. The ink is deposited on these high-release inkjet papers, which are used for the next step of the sublimation printing process.

After the digital design is printed onto sublimation transfer sheets, it is placed on a heat press along with the substrate to be sublimated.

Dye-sublimation printing yields beautiful and permanent colors that are embedded in the substrate or fabric, rather than printed on the surface. Images on fabric won’t fade or crack even after multiple washings. Images on hard substrates will not chip, peel or scratch..

A heat press process that is a combination of time, temperature and pressure. To “transfer” the sublimation dyes at the molecular level into the substrate.the sublimation activate at 350 degrees Fahrenheit. .


ULTRASONIC PROCESS Ultrasonic is an innovative technology with many different applications in various areas. Because of its technical advantages, ultrasound is replacing many established technologies. This ultrasonic process makes it possible for one or more workpieces to be welded, cut, punched, riveted or embossed, either continuously or in cycles .

ULTRASONIC QUILTING

APPLICATIONS

ULTRASONIC Vs QUILTING

In ultrasonic quilting, the anvil acts as a stamp. The sonotrode presses the material that has been heated by ultrasound, onto the stamp, so that its surface is transformed. Once the material has cooled, quilting is completed.

Materials, such as artificial leather, textile fabrics made from artificial fibres, nonwoven or thermoplastic films are suitable for ultrasonic process.

The ultrasonic weilding is preffered over quilting machines due to its threadless, high quality sealing.

Ultrasonic quilting is used almost exclusively in special applications, e.g. in the textile industry for applying logos and labels to corsetry or in the automotive industry for embossing artificial leather in the interior.

Further benefits include the short embossing times, as well as the simplicity of the method itself.


SEWING MACHINES MO - 6816S Great for Seams

MF - 7523 Great for Hemming

Industrial sewing machines are built for the maufacture of commodities such as clothes, bags and sofas . Juki have become predominant in the heavy-duty sewing market, supplying such industries as automotive, upholstery, marine, industrial fabrics, footwear, leather products and home textiles. Round Tip Needle - Fabric Diamond Tip Needle - Leather

PLC - 2760 Best for sports goods

LS - 1342-7 Great for shoes and wallet

LU - 2810-7 Great for large and heavy materials


AUTOMATED FLATBED CUTTERS PROCESS Automatic fabric cutting machine is computer controlled with variable vacuum control. The machine transfer system allows unit to travel laterally servicing multiple tables (with metal running rails), pattern matching facility to suit fabric pattern design. This machine comes with a fabric roller stands, belt conveyor out feed, overall foot print, and mobile metal off-cut bin.

AUTOMATED SYSTEM Pathfinder M Series Fabric Cutter. An automatic cutting system. Reliability - Productivity - Quality - Lowest Cost of ownership . Known for its cutting quality,maintaining cut quality without gaps. Full screen graphic display mode Display selection of cut order or piece identification on screen.

APPAREL KNIFE CUTTING SYSTEM Also known as Pathfinder cnc fabric cutter. It produces the highest cut quality and productivity. Cutting Widths: 1800mm (71”) - 3900mm (153”) Cutting Heights: 30mm (1.2”) - 100mm (3.9”)

BRISTLE BED It has conveyorised bristle bed which holds material under vacuum during the cutting process, enabling high speed precision cuts from single ply up to 100mm of compressed spreads..


SHINOLA DETROIT FACTORY In 2011 Tom Kartsotis, one of the founders of the Fossil Group retail groupalong with three other partners launched the Shinola detroit factory on raw space into a state-of-the-art watch factory inside the College for Creative Studies, 5th floor of A. Alfred Taubman Center for Design Education building originally known as the Argonaut, or General Motors Research Laboratory. BUILDING FACTS -Built in 1928 and 1936 by General Motors -Designed by Albert Kahn -GM’s first engineering and research building under Charles “Boss” Kettering -Home of the first automotive design studio under Harley Earl -Birthplace of the Hydramatic (world’s first automatic transmission) and the Buick Y-Job (world’s first concept car) -Vacated by GM in 1999 and donated to CCS by GM in 2008.

12th April, 2017 485 W Milwaukee St, Detroit, MI 48202


SHINOLA DETROIT STORIES Shinola tour is more than just a factory visit. Its a tour in a community that thrive’s through excellence of craft and pride of work. Where we they reclaim the making of things that are made well. And define American luxury through American quality.

“YOU DONT KNOW SHIT” Tom Karsotis spent some $1 million to buy the name of the long-defunct American shoe polish remembered today for being part of a World War IIera insult--”You don’t know shit from Shinola”--and reani­mated it with a new narrative. Shinola’s products are designed and packaged with an American midcentury look, evoking nostalgia for a bygone era of quality and integrity.

THE RUNWELL WALL CLOCK Inspired by the very first watch built in Detroit, The Runwell Wall Clock is distinguished by signature modern American aesthetic. The matte dial has raised numerals and luminous hands, all contained in a polished chrome case under domed glass.

SHINOLA COLA Get it while it lasts: Shinola cola flavored cruffin made by Mr. Holmes bake house in California.


2012 40 EMPLOYEES

SHINOLA DETROIT FACTORY HISTORY

2017

BULIT IN AMERICA Shinola production combines meticulous hand-assembly with the most advanced technology available to ensure our watches are both beautiful and built to last.

540 EMPLOYEES

Before skilled craftspeople assembling watches, they undergo extensive training through Ronda AG (Swiss group)

2012

2013

2014

ASSEMBLED BIKES BICYCLE WORKSHOP

ASSEMBLED WATCHES DETROIT WATCH FACTORY

Manufactured at Waterford Precision Cycles in Wisconsin, while each component is fitted by hand and tested for quality precision at Detroit Workshop.. This close attention to detail ensures that every bicycle that ships from Detroit workshop delivers impeccable reliability and craftsmanship.

Detroit watch factory has converted thr raw space into a state-of-the-art watch factory. The process combines meticulous handassembly with the most advanced technology available to ensure watches are both beautiful and built to last.

MANUFACTURED LETHER GOODS SHINOLA LEATHER FACTORY Shinola Leather Factory produces small leather goods, these products are made from leather tanned in some of America’s oldest and finest tanneries. Located next door to the Shinola Leather Factory is their Leather Studio where bags and small leather goods are crafted from sketch to sample by designers.


SHINOLA PRODUCT CATALOGUE Since 2012 Shinola ha’ve hired more than 600 people and created 200 meaningful manufacturing jobs. BICYCLES

WATCHES

Shinola is founded in the belief that products should be well-made and built to last. Across a growing number of categories, Shinola stands for skill at scale, the preservation of craft, and the beauty of industry.

LEATHER

TURNTABLE

JEWELERY

JOURNALS

SUPPLY

GARDENING TOOLS


LEATHER WAREHOUSE INVENTORY Denim Blue and Chili Red are two colors seem to be in trend at Shinola. Additionally there are variety of colors being explored on leather by the team of leather goods at Shinola.

HORWEEN 1905 SHELL CORDOVAN

APEBBLE-GRAINED LEATHER

Based in Chicago’s Bucktown neighborhood, Horween still uses time-honored, handbased techniques in its leather production, requiring highlyexperienced skilled craftspeople at every step in the process.

Pebble-grained leather is made up of a cover or cowhide used to manufacture football. This material is used because it is both durable and easily tanned.

LEATHER GOODS These products are made from leather tanned in some of America’s oldest and finest tanneries. C.C. Filson Co. leather products are also manufactured at Shinola Detroit Factory.


SHINOLA DETROIT WATCH FACTORY

The majority of leather watch straps are made here at our headquarters in Detroit using American leather and imported hardware (HONG KONG). Shinola work’s with American manufacturing partners to meet demand. On average, they paint 500 straps a day, many times by hand.

SHINOLA WATCH STRAP MANUFACTURING PROCESS STAGE 1: CUT & GLUE -Precutting is performed stamp for cutting out parts of the leather. -Dyes are used for layer cutting, and paring, strap pieces, -The filter, guts, and lining’s and glued inside and outside together -In this cutting process Shinola maintains maxium of 1% waste which they doesnot let go to waste, and is generally donated to art schools. STAGE 2: HAND PAINT -After stcking with glue together all layers, pre-sewing is done before heading to the stitchery. -Saddle stitch is done using two needles and flaxen thread. -Handpainting is done on the raw edge of a leather watch strap using water based latex dye to the sides. -Every strap gets 2-3 coats of paint. Once the straps are painted with neutral base coat and clear coat,then they are pushed onto the conveyor belt -Straps making their way down the conveyor belt gets ready for the next step. STAGE 3: THE LOOPS -The leather for these tiny loops is measured, cut, glued, hammered, and “forked” by hand before being stitched with a practiced hand. STAGE 4: LOOPED HOLES -A heated steel rod is inserted through the looped holes where the spring bars will go in order to spread and fix them. -Stitched and Stamped, traced the holes for the stitching. STAGE 5: STITCHED & STAMPED -Once the holes are traced they are hand sew, stitch and stamped. - The logo of Shinola and HORWEEN 1905 Shell Cordovan are stamped. -The final act is to take the finished strap over to the quality control desk. STAGE 6: STORAGE - The straps are stored unitil the hardware is getting manufatured in the lab.


STAMP FOR CUTTING OUT PARTS OF THE SKIN

DIES FOR THE STRAP PRODUCTION

HYDRAULIC CUTTING MACHINE

STRAPS LAYERS & LINING

GLUE & 2-3 COATS OF PAINT

HANDPAINTING THE RAW EDGE OF A LEATHER

THE CONVEYOR BELT

STRAPS MAKING THEIR WAY DOWN THE CONVEYOR BELT.

SADDLE STITCH IS DONE USING TWO NEEDLES AND FLAXEN THREAD


LOOPS

STITCHING TOOLS

GLUED STRAPS

MACHINE STITCHERY

SADDLE STITCH

HAND SEWING

HEATED STEEL

HEATED STEEL ROD TO PIERECE

PIERCING


STAMPING INSTRUMENT

STAMPED LOGO

FINISHED STRAP

HARDWARE LAB

STRAP STORAGE

WATCH STORAGE


THE RUNWELL TURNTABLE AUDIO PRODUCT Every component and element of the Shinola Runwell Turntable was carefully sourced from manufacturers across the globe, then built at Shinola Audio factory within their flagship Detroit store.

MATERIALt

ALUMINIUM

BRANDING

The Runwell features domestic white oak and machined aluminum. The Runwell table costs $2500 and comes in either natural wood or all black versions, each limited to a run of 500 units.

The Almuminium weighs 48 pounds in each turntable— heavy enough that the company is rethinking the packaging, because the heavy load failed FedEx shipping safety tests.

The Runwell Turntable is assembled in full view of the public, at our flagship store in Detroit.


COLOR VS GLOSS INTERNAL FIELDTRIP PHIL BEAUCHAMP Senior Scientist - Global Product Development at Lear Corporation. As a senior chemist scientist with an experience for over 20 years, Phil is responsible for development and support for automotive paint coatings, paint line cleaners and purge solvents. Phil also teaches this class at Eagle Ottawa University. The presentation on color vs gloss was followed by hands-on learning experience. We used instruments such as Gloss Meter and Colorimeter.

19th April, 2017 College for Creative Studies, Detroit, MI, USA


COLOR MODELS A SHORT GUIDE Various color models exist to convert the spectral curves into something that we can visualize and use to compare colors. Three popular color models are: Subtractive - CMYK (Cyan, Magenta, Yellow, Black) Additive - RGB (Red, Green, Blue) Lch Color Model Lab Color Model

ADDITIVE & SUBTRACTIVE COLOR MODEL: RGB - ADDITIVE Uses light to display color. Mixing begins with black and ends with white. CMYK - SUBTRACTIVE Uses ink to display color. Mixing means that one begins with white and ends with black.

LAB COLOR MODEL

LCH COLOR MODEL

LAB stands for Luminance (or lightness) and A and B (which are chromatic components).

Lch (or CIELCH) is a cylindrical version of Lab, which means that the two opponent colour dimensions (a and b) are represented by a hue, h, and chroma, c.

The terminology originates from the three dimensions of the Hunter 1948 color space, which are L, a, and b. Lab Color Model is hteavily used in the automotive industry.


INSTRUMENTATION GLOSS METER GLOSS METER SENSITIVITIES LOW GLOSS - 85° MEDIUM OR SEMI GLOSS - 60° - The Universal Measurement Angle HIGH GLOSS - 20° There are three types that cover the complete range of gloss, namely the 20 degree, the 60 degree and the 85 degree glossmeters.

COLORIMETER

GLOSS METER

A colorimeter is a device used in colorimetry. In scientific fields the word generally refers to the device that measures the absorbance of particular wavelengths of light by a specific solution.

A glossmeter (also gloss meter) is an instrument which is used to measure specular reflection gloss of a surface. INDUSTRY STANDARDS: COATINGS, PLASTICS AND RELATED MATERIALS 20° - High Gloss 60° - Medium Gloss 85° - Low Gloss CERAMICS 45° - Medium Gloss PAPER 75° - Low Gloss


WORKSHOP INSTRUMENTS After Phil explained us about various color models and technicality of instruments, we did a class exercise we were intoduced two instruments, Colorimeter and Gloss meter. In this exercise we had an opportunity to use it and understand how to communicate color in form of data valued in lab color model.

COLORIMETER

GLOSS METER

Colorimeter determine the concentration of colored compounds in solution and communicates the data in the form of lab color model.

Gloss is determined by projecting a beam of light at a fixed intensity and angle onto a surface and measuring the amount of reflected light at an equal but opposite angle.

CHROMA Vs gloss PERCEPTION This sample helped us to understand Gloss vs. Chroma is essentially understanding the control of Diffuse vs. Specular reflections.


THANK YOU!

romarupani@gmail.com


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