Wind power cables

Page 1

CABLES

CENTELSA ENERWIND - CENTELSA AEOLIC USE CABLES / CENTELSA ENERWIND -CENTELSA AEOLIC USE CABLES


Collec on System Cables Collec on Point

Transmission Lines

Generator

Collec on System Cables

rellortnoC

Junc on Box (Top) Tower Cables

Step-Up Substa on Collec on Point Collec on System Cables Nearby Town

Junc on Box Bo om

Step-Up Transformer

Ci es


WIND: A LEADING SOURCE OF NEW ELECTRICITY GENERATION.

EOLIC POWER: “In Greek Mithology, Aeolus was the ruler or keeper of the winds”

Wind energy has been historically used directly to propel salling ships or converted into mechanical energy for pumping water or grinding grain, but the principal application of wind power today is the generation of electricity: Large scale wind farms are typically connected to the local electric power transmission network, with different sizes turbines being used to provide electricity to isolated locations and the major cities worldwide. Wind energy as a power source is favored by many environmentalists as an alternative to fossil fuels, as it is plentiful, renewable, widely distributed, clean, and produces lower greenhouse gas emissions. Whether it is terrestrial or offshore wind farms requiring high-performance cables, CENTELSA offers a full array of cables needed for wind turbines to generate, distribute and transmit energy.

HARVESTING THE WIND A new approach to energy offers a clear path to a more secure and prosperous future and a more livable world. Increased use of wind, solar and other renewable energy sources will spur economic growth, protect consumers from price spikes or supply shortages associated with global fuel markets, and dramatically reduce the pollution and global warming which harms our planet. CENTELSA is committed to improving environmental quality and ensuring compliance with all environmental requirements. We believe that a secure and reliable energy system is essential for economic development and protection of the environment. CENTELSA collaborates with costumers to develop a flexible delivery schedule that best meets the client’s project and construction schedule. Additionally, CENTELSA provides engineering support to assist clients in aligning cable specifications with industry standards to ensure they are specifying the optimal products for specific application. Some projects where CENTELSA´s cables were installed include Among other:

Wind Power, Renewable Energy For the Future

Cedar Creek - Colorado Benton County - Indiana Fowler - Indiana Combine Hill - Oregon Grand Ridge - Texas Inandale - Texas Papolote Creek - Texas Pyron - Texas Roscoe I & II - Texas Sweetwater - Texas Milford Corridor - Utah


CABLES FOR WIND ENERGY APPLICATIONS MEDIUM VOLTAGE CABLES 5 kV - 69 kV Applications: Power distribution in wind turbines for installation indoors or outdoors, wet or dry locations, in any raceways, cable tray, messenger supported wiring, underground ducts and direct buried. Compliance: AEIC CS8 - ICEA S-94-639 – UL 1072 Product Line URD Underground distribu on

Insula on TR-XLPE OR EPR

Jacket PE

NED Code Types N/A

Voltage and Temperature Ra ngs 5 kV – 69 kV, 90°C & 105°C

LOW VOLTAGE ALUMINUM ALLOY POWER CABLES 600 & 2000 Volts. Applications: Power distribution in wind turbines, for generators and step-up transformers; indoors, in wet or dry locations, and in any raceway. Compliance: UL 44 – UL VW-1 – ICEA S 95-658/NEMA WC70 – UL FT4 Product Line Insula on AEOLIC USE Premium (-40°C, FT4) XLPE AEOLIC USE Standard (-25°C, FT2) XLPE

Jacket -

NED Code Types UL TYPE RHW-2 UL TYPE RHW-2

Voltage and Temperature Ra ngs 600 V & 2000 V, 90°C, -40°C FT4 600 V & 2000 V, 90°C, -25°C FT2

LOW VOLTAGE POWER & CONTROL CABLES 600 & 2000 Volts. Applications: Power distribution in wind turbines, for controllers, high-speed shaft, and brakes; indoors or outdoors, in wet or dry locations, and in any raceway. Compliance: UL 44 – UL 1277 - UL VW-1 – ICEA S 95-658/NEMA WC70 – UL FT4 Product Line Power and Control

Insula on XLPE-FR EPR

Jacket CPE CPE

NED Code Types UL TYPE TC UL TYPE TC

Voltage and Temperature Ra ngs 600 V & 2000 V, 90°C 600 V & 2000 V, 90°C

LOW VOLTAGE INSTRUMENTATION CABLES 300 & 600 Volts. Applications: Instrumentation circuits in wind turbines; for controllers, high speed shaft, and brakes; indoors or outdoors, in any raceway or underground duct, cable tray, direct buried, open runs, or supported by a messenger. Compliance: UL 44 – UL 2250 - UL VW-1 – ICEA S 95-658/NEMA WC70 – UL FT4 Product Line

Insula on

Jacket

Instrumenta on

NED Code Types UL TYPE PLTC & TC UL TYPE PLTC & TC

Voltage and Temperature Ra ngs 300 V, 90°C 300 V, 90°C

BARE ALUMINUM TRANSMITION CABLES Applications: Set up substation applications as well as open- air high voltage power transmission to the grid. Compliances: Applicable ASTM Product Line Bare Aluminum Overhead

Construc on ACAR, ACSR, AAAC

Jacket N/A

NED Code Types N/A

Voltage and Temperature Ra ngs According Power Transmi on System

Plants and Headquarters: Calle 10 No 38 - 43 Urb. Industrial Acopi, Yumbo PBX: 608 3400 www.centelsa.com.co / e-mail: sales@centelsa.com.co


COLLECTION SYSTEM CABLES

Halogen and heavy metals free, black polyethylene extruded to fill jacket whit 3 red extruded stripes

XLPE - TR Insulation Concentric neutral. Soft Copper metallic shield, optional extruded to fill jacket

Aluminum or Copper conductor blocked against moisture

Semiconductive compound conductor shield

Semiconductive compound insulation shield

APPLICATION

STANDARDS

Medium voltage cables to connect individual wind turbine generator´s pad mount transformers to either the wind turbine generator or the collec on interconnec on. For indoor or outdoor installa ons, wet or dry loca ons, in a raceway, cable tray, messenger supported wiring, underground ducts and direct buried.

CENTELSA Cables are manufactured and tested in accordance with the latest revisions of the following standards:

FEATURES

OPTIONAL CONSTRUCTIONS

CENTELSA ENERWIND MV cables meets or exceeds ICEA S-94-649 Standard XLPE-TR (Cross Linked Polyethylene - Tree Retardand) insula on mee ng the requirements of the referenced standards Water blocking configura on

AEIC CS8, Specifica on for Extruded Dielectric Shielded Power Cables Rated 5 through 46 KV ICEA S-94-649, Concentric Neutral Cables Rated 5 through 46 kV UL 1072, Medium-Voltage Power Cables

Other concentric neutral configura on available upon request Copper grounding conductors available upon request No magne c armour Op onal insula on in EPR or HEPR

IDENTIFICATION

NOTE

The jacket contains three longitudinally extruded red stripes, and inkjet marking on the cable Iden fica on methods specified upon request.

Op onal construc ons and other not indicated available upon request.

TEMPERATURE RATING 90°C 105°C upon request

We Connect To The Future With Clean Energy

Medium Voltage Cable Electrical Distribution (XLPE - TR) CENTELSA ENERWIND


Building a New Energy Future Protecting the Environment

COLLECTION SYSTEM CABLES Medium Voltage Cable Electrical Distribution (XLPE - TR) CENTELSA ENERWIND

ENERWIND 35 kV Electrical Distribution Cables Installed in Wind Farms 345 mils (nominal) XLPE - TR Insulation Conductor Size

Diameter

Neutral

Wires

Size

Cable

No. of Wires

Outside Diameter

Extruded to Fill Jacket Thickness

Total Approximated Cable Weight

No.

Size AWG

mils

mm

mils

mm

lbs/1000

Kg/km

FULL

16

14

1438

36,5

55

1,4

951

1415

19

1/2

8

14

1438

36,5

55

1,4

855

1272

9,2

19

1/3

6

14

1438

36,5

55

1,4

831

1237

362

9,2

19

2/3

11

14

1438

36,5

55

1,4

891

1326

456

11,6

19

FULL

16

12

1566

39,8

55

1,4

1228

1827

AWG/kcmil

mils

mm

1/0

362

9,2

19

1/0

362

9,2

1/0

362

1/0 3/0 3/0

456

11,6

19

1/2

13

14

1532

38,9

55

1,4

1048

1559

3/0

456

11,6

19

1/3

9

14

1532

38,9

55

1,4

1000

1488

4/0

512

13,0

19

FULL

20

12

1681

42,7

85

2,2

1454

2164

4/0

512

13,0

19

1/2

16

14

1588

40,3

55

1,4

1169

1739

4/0

512

13,0

19

1/3

11

14

1588

40,3

55

1,4

1109

1650

350

661

16,8

37

1/3

18

14

1797

45,6

85

2,2

1512

2250 2089

350

661

16,8

37

1/6

9

14

1797

45,6

85

2,2

1404

500

789

20,1

37

1/3

16

12

1993

50,6

85

2,2

1940

2887

500

789

20,1

37

1/6

13

14

1959

49,8

85

2,2

1750

2604

750

968

24,6

61

1/6

19

14

2138

54,3

85

2,2

2223

3308

750

968

24,6

61

1/12

10

14

2138

54,3

85

2,2

2115

3147

1000

1118

28,4

61

1/6

16

12

2321

59,1

85

2,2

2725

4055

1000

1118

28,4

61

1/12

13

14

2288

58,1

85

2,2

2528

3762

1250

1250

31,8

61

1/6

20

12

2454

62,3

85

2,2

3058

4550

1250

1250

31,8

61

1/12

16

14

2420

61,5

85

2,2

2817

4192

ENERWIND 46 kV Electrical Distribution Cables Installed in Wind Farms 445 mils (nominal) XLPE - TR Insulation Conductor Size

Diameter

Neutral

Wires

Size

Cable

No. of Wires

Outside Diameter

Extruded to Fill Jacket Thickness

Total Approximated Cable Weight

4/0

512

13,0

19

FULL

20

Size AWG 12

1877

47,7

85

2,2

1682

4/0

512

13,0

19

1/2

16

14

1843

46,8

85

2,2

1454

2164

4/0

512

19

1/3

11

14

1843

46,8

85

2,2

1394

2074

AWG/kcmil

mils

mm

No.

mils

mm

mils

mm

lbs/1000

Kg/km 2503

350

661

16,8 16,8

19

1/3

18

14

2026

51,5

85

2,2

1800

2678

350

661

16,8

19

1/6

9

14

2026

51,5

85

2,2

1692

2518

500

789

20,1

37

1/3

16

12

2188

55,6

85

2,2

2207

3284

500

789

20,1

37

1/6

13

14

2155

54,7

85

2,2

2012

2994

750

968

24,6

61

1/6

19

14

2333

59,3

85

2,2

2508

3732

750

968

24,6

61

1/12

10

14

2333

59,3

85

2,2

2400

3571

1000

1118

28,4

61

1/6

16

12

2517

63,9

85

2,2

3033

4513

1000

1118

28,4

61

1/12

13

14

2483

63,1

85

2,2

2832

4214

1250

1250

31,8

61

1/6

20

12

2649

67,3

85

2,2

3382

5032

1250

1250

31,8

61

1/12

16

14

2616

66,4

85

2,2

3138

4669


Low Voltage Aluminum Alloy (AA - 8000) Power Cable Premium & Standard Grade RHHW/RHW-2 2000 V CENTELSA AEOLIC USE

XLPE Insula on

APPLICATION

2000 V thermosetting cross-linked polyethylene insulated, UL listed E137698 cables used for power distribution in wind turbines (tower and collection system cables), for step-up transformers and generators, in indoors and outdoors, in wet and dry locations.

FEATURES

Meets FT4/UL flame test for Premium Grade and FT2/UL flame test for Standard Grade Rated at -40ºC/90ºC for Premium Grade Rated at -25ºC/90ºC for Standard Grade Oil, grease, water, and abrasion resistant Smooth surface for reduced coefficient of friction Low power factor

IDENTIFICATION

Marking over insulation: AEOLIC USE (PREMIUM) or (STANDARD) GRADE RHH/RHW-2 (AA-8000) 2000 V 90°C XLPE (-40ºC) or (-25ºC) (UL) E137698. Additional information and optional markings upon request

TEMPERATURE RATING

UL Type PREMIUM RHHW/RHW-2 Rated at -40°C/90°C UL Type STANDARD RHHW/RHW-2 Rated at -25°C/90°C

AA-8000 Conductor

STANDARDS

Low voltage AEOLIC USE UL Type RHHW/RHW-2 AA-8000 cables are manufactured and tested in accordance with the latest revisions of the following standards: ASTM B800 Standard Specification for 8000 Series Aluminum Alloy Wire for Electrical Purposes-Annealed and Intermediate Tempers. ASTM B801 Standard Specification for Concentric-Lay-Stranded Conductors of 8000 Series Aluminum Alloy for Subsequent Covering or Insulation. UL 44 Thermoset-Insulated Wires and Cables. UL 854 Service-Entrance Cables (for USE-2) NFPA70: National Electrical Code®.

OPTIONAL CONSTRUCTIONS

EPR Insulation Material can be produced at specific lengths upon request

NOTE

Optional constructions and other not indicated available upon request.

Wind Power, Renewable Energy For The Future

TOWER SYSTEM CABLES


From Nature, Clean Energy Today For Our Future Generations

TOWER SYSTEM CABLES Low Voltage Aluminum Alloy Power Cable Premium & Standard Grade (AA - 8000) RHHW/RHW-2 2000 V CENTELSA AEOLIC USE

PREMIUM GRADE – FT4, -40°C RHHW/RHW-2 8000 Series Aluminum Alloy 2000 V 90°C XLPE Conductor Size

Insulation Thickness

Diameter

Cable Outside Diameter

AWG or kcmil

mils

mm

mils

mm

mils

mm

Total Approximated Cable Weight lbs /1000 ft

kg/km

2

268,1

6,81

70

1,8

414

10,5

108

161

1/0

335,4

8,52

90

2,3

524

13,3

172

256

2/0

376,8

9,57

90

2,3

566

14,4

205

305

3/0

423,2

10,75

90

2,3

612

15,5

245

365

4/0

475,2

12,07

90

2,3

664

16,8

294

437

250

521,7

13,25

105

2,7

742

18,8

363

540

300

571,7

14,52

105

2,7

792

20,1

420

625

400

659,8

16,76

105

2,7

88 1

22,4

531

790

500

737,8

18,74

105

2,7

958

24,3

640

952

750

909,4

23,1

120

3,0

1161

29,5

951

1415

900

996,5

25,31

120

3,0

124 8

31,7

1113

1656

1000

1050,4

26,68

120

3,0

1302

33,1

1220

1815

Values here indicated are subject to normal manufacturing and/or standards tolerances.

STANDARD GRADE – FT2, -25°C RHHW/RHW-2 8000 Series Aluminum Alloy 2000 V 90°C XLPE Conductor Size

Insulation Thickness

Diameter

Outside Diameter

AWG or kcmil

mils

mm

mils

mm

mils

mm

Total Approximated Cable Weight lbs /1000 ft

kg/km

2

268,1

6,81

70

1,8

414

10,5

96

143

1/0

335,4

8,52

90

2,3

524

13,3

152

226

2/0

376,8

9,57

90

2,3

566

14,4

183

272

3/0

423,2

10,75

90

2,3

612

15,5

221

329

4/0

475,2

12,07

90

2,3

664

16,8

267

397

250

521,7

13,25

105

2,7

742

18,8

329

490

300

571,7

14,52

105

2,7

792

20,1

383

570

400

659,8

16,76

105

2,7

88 1

22,4

490

729

500

737,8

18,74

105

2,7

958

24,3

595

885

750

909,4

23,1

120

3,0

1161

29,5

887

1320

900

996,5

25,31

120

3,0

124 8

31,7

1044

1553

1000

1050,4

26,68

120

3,0

1302

33,1

1148

1708

Values here indicated are subject to normal manufacturing and/or standards tolerances.


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