General Product Range.
TK Steel
Contents.
1
07 Hot strip Slit strip | Hot-rolled strip | Hot-rolled strip with tear pattern
2
11 Heavy plate Structural steels | Pressure vessel steels | Wear-resistant steels | Saw steels
3
17 Electrical steel Grain oriented electrical steel | Non grain oriented electrical steel
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5
6
23 Sheet/Coated products Deep drawing steels | Low-carbon steels for vitreous enameling | Structural steels | Conventional high-strength steels | Advanced high-strength steels | Coatings | Surface finishes | Surface treatments | Hot-dip galvanized corrugated sheet | Hot-dip galvanized roofing sheet | Agozal coatings
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2
31 Organic coated strip and sheet PLADUR 速 | BONDAL速 | Thin-film coating (DF) | ReflectionsOne速
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37 Tailored Products Laser beam welded Tailored Blanks | ThyssenKrupp Tailored Tubes | ThyssenKrupp Tailored Strips | Spot welding and remote laser welding | DAVEX速 beams and special profiles
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7
43 Tinplate/Blackplate Tinplate | Blackplate | ECCS
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49 Steel service Hot and cold-rolled steels | High-strength steels | Metallic and organic coated steels | Tinplate coil and sheet | Stainless steel
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53 Medium wide strip
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57 Construction elements Sandwich elements | Panels | Doors
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63 Other products and services Byproducts | Consulting, know-how | Licenses
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The steel operations of the ThyssenKrupp Group were reorganized effective October 1, 2005: Two independent segments – Steel and Stainless – were created to handle the core businesses of carbon steel flat products and stainless steel/nickel alloys. The new steel segment is led by ThyssenKrupp Steel AG (formerly ThyssenKrupp Stahl AG) based in Duisburg. The largest operating company in the segment, ThyssenKrupp Steel is one of the world’s leading producers of premium carbon steel. Its customer- and process-oriented divisions, together with the subsidiaries assigned to them, are organized into four business units – Steelmaking, Industry, Auto and Processing.
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The new ThyssenKrupp Steel AG 4 Steelmaking
Industry
Auto
Processing
Metallurgy Division
Industry Division
Auto Division
Tinplate
CSA Brazil
Steel Service Europe
Tailored Blanks
Medium-wide strip
Transport
Construction elements
Steel Service North America
Grain oriented electrical steel
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This brochure provides information on our extensive range of carbon steel flat products – from hot strip, heavy plate and electrical steel to cold-rolled and coated sheet products. In addition it details the
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supply capabilities of our subsidiaries, who are supplied with starting material by ThyssenKrupp Steel and process it to meet customer
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requirements. 9
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6
Contact.
ThyssenKrupp Steel AG Executive Affairs/Marketing Kaiser-Wilhelm-Strasse 100, 47166 Duisburg, Germany Postal address: 47161 Duisburg, Germany
Hot strip
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Hot strip 3 Slit strip Hot-rolled strip Hot-rolled strip with tear pattern
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Hot strip
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Hot strip.
Steel is a product made from various raw materials. The most important of all is human ingenuity. In the laboratories and development centers of ThyssenKrupp Steel AG, our employees work hard to continually improve our steel products and meet specific customer requirements.
The casting/rolling line in Duisburg also allows the production of hot strip materials for advanced applications – for example in car manufacture. Thanks to the direct link between casting and rolling, hot strip can be produced in extremely thin sizes – a key prerequisite for the formability of high-strength steels.
Hot strip is produced at our plants in DuisburgBeeckerwerth, Duisburg-Bruckhausen and Bochum. We produce almost 15 million metric tons of hot strip a year to the highest quality levels on three fully automatic hot-rolled strip mills and one casting/rolling line. Our products meet the highest requirements in terms of shape accuracy and surface quality.
Our enduring goal is outstanding technological competency, and it’s one that also benefits our subsidiaries. Hot strip and slit strip from ThyssenKrupp Steel AG are the starting materials among other things for transformer components made of electrical steel, vehicle components made of hydroforming steel, stampings made of blackplate, cans made of tinplate and coil-coated steel sheet products. Promoting innovation is another of ThyssenKrupp Steel’s aims. We develop advanced steel grades for new applications, we refine primary and secondary steelmaking technologies, we carry out intensive research and we invest consistently in production technology. In brief, we think the future of steel – allowing you to turn opportunities into success.
Steel grade designation
9
Thickness [mm]
Width [mm]
Auto Division
from
to
from
●
●
1.50
16.00
50
2,030
S235
●
●
1.50
25.00
50
2,030
S275
●
●
1.50
25.00
50
2,030
S355
●
●
1.50
25.00
50
2,030
Standard
Sales ThyssenKrupp Steel
Industry Division
Hot strip
Product overview. Hot strip.
to
Proprietary brands DIN EN 10 111 DD11–DD14 DIN EN 10 025
Hot strip*
with tear pattern to DIN 59 220 S235
●
3.00
12.00
800
2,030
S275
●
4.00
12.00
800
2,030
S355
●
5.00
10.00
800
1,850
C10
●
1.50
16.00
50
1,630
C15
●
1.50
16.00
50
1,630
C22 .. C35
●
2.00
8.00
50
1,630
C40 .. C60
●
2.00
5.50
50
1,630
C67 .. C75
●
2.00
3.80
60
1,570
C85 .. C100
●
2.00
2.80
80
1,300
DIN EN 10 083, DIN EN 10 084, DIN EN 10 132
2
3
4
DIN EN 10 149-2 S315MC/S355MC
PAS 315/355
●
●
1.50
12.00
50
1,850
S420MC .. S500MC
PAS 420 .. 500
●
●
2.00
12.00
50
1,750
S550MC
PAS 550
●
●
2.00
7.50
60
1,630
S600MC
PAS 600
●
●
2.00
80
1,630
S650MC/S700MC
PAS 650/700
●
●
*
*
*
*
5.00
Special steels*
Multiphase steels*
Pipe steel*
API 5L Grade A
●
3.00
25.40
1,100
1,600
Grade B
●
3.00
25.40
1,100
1,600
X42 .. X60
●
3.00
25.40
1,100
1,600
X65 .. X70
●
3.00
20.00
1,100
1,600
L245
●
3.00
25.40
1,100
1,600
L290
●
3.00
25.40
1,100
1,600
L360
●
3.00
25.40
1,100
1,600
L415
●
3.00
25.40
1,100
1,600
L450
●
3.00
20.00
1,100
1,600
L485
●
3.00
20.00
1,100
1,600
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6
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DIN EN 10 208
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DIN prEN 10 338 HDT450F/HDT560F
FB-W® 450 and FB-W® 600
●
●
1.80
4.00
70
1,500
HDT580X
DP-W® 600
●
●
1.60
6.00
70
1,630
HDT780C/HDT950C
CP-W® 800 and CP-W® 1000
●
●
1.50
4.50
70
1,400
HDT1200C
MS-W® 1200
●
●
1.50
3.50
70
1,630
●
●
2.00
5.00
600
1,300
●
●
1.75
5.00
70
1,630
Silicon-alloyed steels up to 3% Si Silicon-alloyed steels up to 3% Si
22MnB5
MB-W® 1500
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10
DIN EN 10 028 P235GH .. P355GH
●
2.00
6.00
1,000
1,450
16Mo3
●
2.00
6.00
1,000
1,450
P275NH
●
2.00
6.00
1,000
1,450
P355N/NH/NL1
●
2.00
6.00
1,000
1,450
* Not all thickness/width combinations possible. Combinations in borderline areas on inquiry.
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Heavy plate
11
2
Heavy plate 3 Structural steels Pressure vessel steels Wear-resistant steels
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Saw steels
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Heavy plate
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Heavy plate.
Thinking the future of steel means keeping a constant eye on customer requirements. This attitude enables us to make products which are among the most efficient of our age, both technically and economically. This is certainly true of ThyssenKrupp Steel heavy plate. ThyssenKrupp Steel heavy plate is the basis for high-strength, low-weight steel structures providing maximum robustness and load-bearing capacity. Our special structural steels are manufactured in state-of-the-art production facilities which have been continuously modernized and expanded in recent years. We produce roughly a million metric tons of heavy plate per year on our four-high rolling mill and hot strip cut-to-length lines. Continuous inspections and process controls guarantee consistently high steel quality. We use advanced rolling and heat treatment methods such as normalizing and thermomechanical rolling, accelerated cooling, water/ air quenching and direct hardening to give our products exactly the properties customers expect.
We are currently expanding our facilities in order to enhance our hardening capacities. In January 2007 a new roller quench unit will go into operation which will eliminate bottlenecks in the production of water quenched plate and also offer further product advantages in terms of surface quality. ThyssenKrupp Steel heavy plate is used wherever extreme strength is required – for example in the manufacture of dump trucks, crawlers and excavators. Our XAR® special structural steels give manufacturers of hardwearing construction equipment a material which is tough, durable and reliable. Manufacturers of mobile cranes also use our materials. Our quenched and tempered N-A-XTRA® and XABO® steels offer low weight, high strength and close thickness tolerances. We believe in steel. That’s why we are investing in our heavy plate production facilities in Duisburg and Bochum, to give you the materials you need to produce innovations.
Steel grade designation
13
Four-high mill plates*
Cut-to-length plates*
Thickness [mm] from/to
Width [mm] maximum
Thickness [mm] from/to
Width [mm] maximum
S235–S355
4–125
3,600
3–15
2,000
S185, E295, E355
4–125
3,600
3–15
2,000
4–125 (100)
3,600
3–15
2,000
3,600
3–15
2,000
Standard
ThyssenKrupp Steel
DIN EN
Proprietary brands
Heavy plate
Product overview. Heavy plate.
General structural steels
Non-alloy structural steels, DIN EN 10 025-2
Normalized fine grain structural steels, DIN EN 10 025-3 S275–460 N(NL)
Thermomechanically rolled structural steels, DIN EN 10 025-4 S355–460 M/ML
XABO 355, 460, 500/T
12–60
Structural steels with improved atmospheric corrosion resistance, DIN EN 10 025-5 S355J2WP +N
COR-TEN A
4–12.5
3,600
3–12.5
2,000
S355J2W +N
COR-TEN B
4–50
3,600
3–12
2,000
High-strength quenched and tempered structural steels, DIN EN 10 025-6 S550–S690 QL/QL1
N-A-XTRA (M) 550–800
4–50 (100)
3,300
3–10
2,000
S890–960 QL/QL1
XABO 890/960
4–100
3,300
3–10
2,000
XABO 1100
4–40
3,300
2–8
2,000
3–12
2,000
3–10/9
2,000
3–15
2,000
3
Low-carbon steels for cold forming, DIN EN 10 111 DD11–DD14
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Cold forming steels
High-strength steels for cold forming, DIN EN 10 149 High-strength steels, thermomechanically rolled, DIN EN 10 149-2 S315–420MC
PAS 315–PAS 420
S460–550MC/S600–700MC
PAS 460–550/600–700
on inquiry
on inquiry
High-strength steels, normalized, DIN EN 10 149-3 S260NC–S355NC
TQ 260–TQ 380
10–20
3,000
3–8
2,000
8–20
3,000
3–10
2,000
8–20
3,000
3–10
2,000
10–20
3,000
3–10
2,000
3–12.7
2,000
3–12.7
2,000
3–15
2,000
5
Steels for laser cutting, DIN EN 10 111, DIN EN 10 025-2, DIN EN 10 149-2/-3 DD11–DD14 LC S235–S355 LC S260NC–S355NC LC
TQ 260–TQ 380 LC
S315MC–S420MC LC
PAS 315–PAS 420 LC
Pipe steels, DIN EN 10 208 (API 5L)
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L245
(Grade B)
6–30
L290–L485
(X42–X70)
on inquiry
on inquiry
Further structural steels
Shipbuilding steels all grades of normal and high-strength steels
depending on approval
to ABS, BV, GL, LRS, NV, RINA etc.
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Steels for vitreous enameling EH 21/EH 26
6–100
3,600
VZH
4–70
3,600
MSH
on inquiry
on inquiry
FR 30
5–50
3,600
Steel for galvanizing pots
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Soft-magnetic special structural steel
Fire-resistant structural steel
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* Not all thickness/width combinations possible. For details see heavy plate product range.
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Product overview. Heavy plate.
Steel grade designation Standard
ThyssenKrupp Steel
DIN EN
Proprietary brands
Four-high mill plates*
Cut-to-length plates*
Thickness [mm] from/to
Width [mm] maximum
Thickness [mm] from/to
Width [mm] maximum
Non-alloy and alloy, elevated temperature resistant, DIN EN 10 028-2 P235GH–P355GH
4–125
3,600
3–15
2,000
16Mo3
4–100
3,600
3–10
2,000
13CrMo4-5
4–100
3,600
3–15
2,000
3,300
3–12
2,000
3,300
3–10
2,000
3–5
2,000
3–15
2,000
3–12
2,000
3–12
2,000
3–10
1,770
3–10
1,770
10(12)CrMo9-10
4–100
3,600
WB34
on inquiry
on inquiry
WB36
on inquiry
on inquiry
4–125 (100)
3,600
Pressure vessel steels
Normalized steels, DIN EN 10 028-3 P275–460 N (NL1/NL2)
Steels with specified low-temperature properties, DIN EN 10 028-4 13MnNi6-3
12–60
3,600
12Ni14
5–50
3,600
X12Ni5
5–50
3,300
X7Ni9, X8Ni9
5–50
3,300
Thermomechanically rolled pressure vessel steels, DIN EN 10 028-5 P355–460 M (ML1/ML2)
XABO 355/460/500/T
12–60
Quenched and tempered pressure vessel steels, DIN EN 10 028-6 P690Q/QH/QL1/QL2
N-A-XTRA 700 (M)
4–100
Steels for welded gas cylinders, DIN EN 10 120 P245NB–P355NB Steels for simple pressure vessels, DIN EN 10 207 P235S–P265S
4–100
3,600
4–50
3,600
XAR 400/450/500
4–100
3,300
XAR 550
4–100
3,300
XAR 600
5–40
3,300
Mill special steel, normalized XAR 300
Wear-resistant steels
Mill special steels, hardened/quenched and tempered
Steels for hardening and tempering/boron steels, DIN EN 10 083-3 27MnCrB5-2
TBL
4–100
3,600
30MnB5 35MnB5 Case hardening steels, DIN EN 10 084 16MnCr5
5–100
3,600
80–125
3,600
SECURE 200
8–15
3,300
3–8
1,700
SECURE 400–500
4–125
3,300
3–8
1,700
SECURE 600
4–40
2,500
Steel for concrete brick molds 51Mn7 mod. Ballistic steels
Heavy plate
14
Ballistic steels for civil applications
* Not all thickness/width combinations possible. For details see heavy plate product range.
Quenched & tempered special steels
Steel grade designation Standard
ThyssenKrupp Steel
DIN EN
Proprietary brands
15
Four-high mill plates*
Cut-to-length plates*
Thickness [mm] from/to
Width [mm] maximum
Thickness [mm] from/to
Width [mm] maximum
High-strength quenched and tempered structural steels, DIN EN 10 025-6 S550–S690 QL/QL1
N-A-XTRA (M) 550–800
4–50 (100)
3,300
3–10
2,000
S890–960 QL/QL1
XABO 890/960
4–100
3,300
3–10
2,000
XABO 1100
4–40
3,300
XAR 400/450/500
4–100
3,300
3–12
2,000
XAR 550
4–100
3,300
XAR 600
5–40
3,300
SECURE 400–500
4–125
3,300
3–8
1,700
SECURE 600
4–40
2,500
46Mn7
4–20
3,600
51Mn7 mod.
4–20
3,600
C60E
4–20
3,600
51CrV4
4–20
3,600
3–11
1,600
74NiCr2
4–20
3,600
3–11
1,600
75Cr1
4–20
3,600
3–11
1,600
80CrV2
4–20
3,600
3–11
1,600
on inquiry
on inquiry
on inquiry
on inquiry
S235–S275
4–12
2,000
Shipbuilding grades A, B
4–12
2,000
Mill special steels, hardened/quenched and tempered
Ballistic steels for civil applications
Sale by ThyssenKrupp Sägenstahlcenter GmbH, Remscheid Saw steels
Heavy plate
Product overview. Heavy plate.
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4
Other
Other steel grades to foreign standards and delivery conditions
5
Floor plates
* Not all thickness/width combinations possible. For details see heavy plate product range.
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ThyssenKrupp Sägenstahlcenter GmbH, Auf dem Knapp 36, 42855 Remscheid, Germany, Telephone: +49 (0)21 91 3 61-23
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Electrical steel
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Electrical steel 3 Grain oriented electrical steel Non grain oriented electrical steel
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Electrical steel
18
Electrical steel.
Steel is a material with a future, a material that suits well in an age where resources have to be managed carefully. ThyssenKrupp electrical steel is used for the production of energyefficient generators, transformers and ballasts, making a valuable contribution to conserving raw materials. We are also currently developing electrical steel grades for use in hybrid cars. Yet again, steel is opening up new opportunities. One center of electrical steel production at ThyssenKrupp is the cold rolling mill in Bochum. Here, hot strip from Duisburg-Bruckhausen is processed into non grain oriented (NGO) electrical steel. After pickling, cold rolling and annealing, the material can also be given a special insulating coating. We supply semiand fully finished grades offering excellent processability, outstanding magnetic properties and superb energy efficiency.
Grain oriented (GO) electrical steel is produced by ThyssenKrupp Electrical Steel at plants in Gelsenkirchen and Isbergues, France. This product, used in transformers, features a special microstructure developed in a complex manufacturing process. Look forward and never stand still is the motto for electrical steel at ThyssenKrupp. We invest in research to develop new grades for demanding applications. We invest in production technology in order to offer our partners highperformance products at competitive prices. And we support our customers with service and advice â&#x20AC;&#x201C; for example in the development of production strategies. In short, we shape the future with steel.
Designation
Core loss at 1.5 T/ 50 Hz
min. J 800 T 1.7 T/ 50 Hz
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Electrical steel
Product overview. Electrical steel, grain oriented.
Stacking factor PowerCore 速 grades by nominal thickness
1.7 T/ 60 Hz
0.23 mm
0.27 mm
0.30 mm
0.35 mm
Standard
Standard
Standard
DIN EN 10 107
DIN EN 10 107
DIN EN 10 107
M 110-23 S
0.73
1.10
1.45
1.78
0.945
C 110-23
M 120-23 S
0.77
1.20
1.58
1.78
0.945
C 110-23
M 127-23 S
0.80
1.27
1.67
1.75
0.945
C 127-23
M 120-27 S
0.80
1.20
1.58
1.78
0.950
C 120-27
M 130-27 S
0.85
1.30
1.71
1.78
0.950
C 130-27
M 140-27 S
0.89
1.40
1.84
1.75
0.950
C 140-30
M 130-30 S
0.85
1.30
1.71
1.78
0.955
C 130-30
M 140-30 S
0.92
1.40
1.84
1.78
0.955
C140-30
M 150-30 S
0.97
1.50
1.97
1.75
0.955
C 150-30
M 140-35 S
1.00
1.40
1.84
1.78
0.960
C 140-35
M 150-35 S
1.05
1.50
1.97
1.78
0.960
C 150-35
M 165-35 S
1.11
1.65
2.17
1.75
0.960
C 165-35
M 85-23 P
0.85
1.12
1.88
0.945
H 085-23
M 90-23 P
0.90
1.18
1.88
0.945
H 090-23
M 95-23 P
0.95
1.25
1.88
0.945
H 095-23
M 100-25 P
1.00
1.32
1.85
0.945
H 100-23
M 90-27 P
0.90
1.18
1.88
0.950
H 090-27
M 95-27 P
0.95
1.25
1.88
0.950
H 095-27
M 103-27 P
1.03
1.36
1.88
0.950
H 103-27
M 100-30 P
1.00
1.32
1.88
0.955
on inquiry
M 105-30 P
1.05
1.38
1.88
0.955
H 105-30
M 111-30 P
1.11
1.46
1.88
0.955
H 111-30
M 125-35 P
1.25
1.65
1.88
0.960
4
5 on inquiry
6
7
8
9
10
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Electrical steel
20
Product overview. Electrical steel, non grain oriented.
Designation
Core loss at
Grades by nominal thickness
1.5 T/ 50 Hz
0.35 mm
0.50 mm
0.65 mm
1.00 mm
Standard DIN EN 10 106 2.35
M 235-35 A
2.50
M 250-35 A
M 250-50 A
2.70
M 270-35 A
M 270-50 A
2.90 3.00
M 290-50 A M 300-35 A
3.10
M 310-50 A
M 310-65 A
M 330-50 A
M 330-65 A
3.50
M 350-50 A
M 350-65 A
4.00
M 400-50 A
M 400-65 A
4.70
M 470-50 A
M 470-65 A
5.30
M 530-50 A
M 530-65 A
6.00
M 600-50 A
M 600-65 A
M 600-100 A
7.00
M 700-50 A
M 700-65 A
M 700-100 A
8.00
M 800-50 A
M 800-65 A
M 800-100 A
9.40
M 940-50 A M 1000-65 A
M 1000-100 A
3.30 PowerCore速 standard grades, non grain oriented, fully finished
M 330-35 A
10.00
940-100 A
13.00
M 1300-100 A
3.30
330-50 AP
3.50
350-65 AP
4.00 PowerCore速 high-permeability grades, non grain oriented, fully finished
4.40
400-50 AP 440-35 AP
4.70 5.30
470-65 AP 530-50 AP
6.00 7.00
600-65 AP 700-50 AP
8.00
800-65 AP
10.00
1000-100 AP
DIN EN 10 126, DIN EN 10 165 3.40
M 340-50 E
3.90
M 390-50 E
M 390-65 E
4.50
M 450-50 E
M 450-65 E
5.20 PowerCore速 standard grades, non grain oriented, semi-finished
5.60
M 520-65 E M 560-50 E
6.30 6.60
M 630-65 E M 660-50 D
8.00 8.90
M 800-65 D M 890-50 D
10.00 10.50
M 1000-65 D M 1050-50 D
18.00
PowerCore速 high-permeability grades, non grain oriented, semi-finished
1800-100 D
2.70
270-50 PP
3.30
330-50 PP
6.60
660-50 PP
8.00
800-65 PP
21
Electrical steel
Product overview. Electrical steel, insulation coatings, dimensions.
PowerCore ® grades with specified physical properties* PowerCore® grade
Nominal thickness [mm]
to IEC 404-8-5
Pole sheets
250-100 TF 183
1.00
300-100 TF 182
1.00
350-100 TF 181
1.00
400-100 TF 180
1.00
to DIN IEC 740-2 Transformer sheets
A2
0.35
Electrical steel for medium frequencies
NO 20
0.20
* By agreement only.
Insulation designation
STABOLIT 10*
STABOLIT 20
STABOLIT 30
STABOLIT 40
STABOLIT 60
STABOLIT 70
Combined insulation
IEC 60404-1-1
EC-3
EC-5-P
EC-5-P
EC-6
EC-5
Insulation type
organic
inorganic with organic components
inorganic
organic pigmented
inorganic organic pigmented
organic bonding lacquer (active)
org. bonding lacquer, 1 side cured (passive)
Color **
yellow-green
green
light gray
gray
gray
colorless
colorless
Coating
two sides
two sides
two sides
one or two sides
one or two sides
one or two sides
two sides
Coating thickness per side in μm
1.5
0.5–1.5
0.5–1.5
two sides: 3–5, 4–7, 6–9 one side: 7–10
0.4–1.0 1.0–2.0 2.0–3.5
5.0–8.0
active 5–8 passive max.1.5
Insulation resistance at room temperature to ASTM 717-81 [Ω cm2 /lamination]
> 20
>5
>5
> 90
> 5 > 15 > 50
4
* By agreement only. ** Color variations are possible but do not affect the properties listed.
5
6
7
Dimensions Electrical steel, grain oriented
Standard width
Usage width
[mm]
[mm]
Inside diameter
508
508
Widths
950–1,000
≥4
0.23
0.23
0.27
0.27
0.30
0.30
0.35
0.35
Electrical steel, non grain oriented
Slit widths
Standard widths
Inside diameter
508
508–610
Widths
20–500
500–1,250
0.35
0.35
0.50
0.50
0.65
0.65
1.00
1.00
Nominal thicknesses
Nominal thicknesses
8
9
10
11
Sheet/Coated products
23
Sheet/Coated products Deep drawing steels Low-carbon steels for vitreous enameling Structural steels
4
Conventional high-strength steels Advanced high-strength steels Coatings Surface finishes
5
Surface treatments Hot-dip galvanized corrugated sheet Hot-dip galvanized roofing sheet
6
Agozal coatings
7
8
9
10
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11
Sheet/Coated products
24
Sheet/Coated products.
When it comes to developing materials, products and technologies ThyssenKrupp Steel sets the pace. Continuous product innovations and quality improvements allow us to differentiate ourselves from the competition. One particular focus is on steels for automobile weight reduction. ThyssenKrupp Steel has set international standards in this area with the development of advanced high-strength steels. In contrast to conventional high-strength steels, they offer good formability and extremely high strength levels which make it possible to significantly reduce automotive sheet thickness and, consequently, vehicle weight.
With over 20 coating lines, ThyssenKrupp Steel AG covers the full range of metallic and organic coatings. As well as standard hot-dip coated products, some of our lines are designed to apply protective coatings made of zinc and iron (Galvannealed). Hot-dip aluminized sheet offers outstanding strength at elevated temperatures. Our GALFAN® and GALVALUME® coatings combine various zinc-aluminum alloys and are used particularly in the construction and appliance industries. We also operate a narrow strip zinc coating line for special applications. Coils with pure zinc or zinc-nickel alloy coatings can be produced on our seven electrolytic coating lines.
More than 80 % of ThyssenKrupp’s cold-rolled steel output is coated. The requirements are getting ever higher. The trend is towards thinner coatings with improved anticorrosion properties.
ThyssenKrupp Steel’s effective quality management system ensures outstanding production and product quality in accordance with the strictest international standards.
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Sheet/Coated products
Product overview. Sheet/Coated products.
Deep drawing steels Steel grade designation ThyssenKrupp Steel/standard
Availability/type of coating U
ZE
ZN
DC01
S
S
S
DC03
S
S
S
DC04
S
S
S
DC05
S
S
S
DC06
S
S
S
DC07
S
S
A
Z
ZF
ZA
AZ
AS
Sheet
DIN EN 10 130, DIN EN 10 152, DIN EN 10 271 S = standard production A = on inquiry U = uncoated ZE = electrolytically galvanized
DIN EN 10 327
ZN = electrolytically zinc-nickel coated NEURALYT ®
DX51D
S
S
S
S
S
DX52D
S
S
S
S
S
ZF = hot-dip galvannealed
DX53D
S
S
S
S
S
DX54D
S
S
S
S
S
ZA = zinc-aluminum coated GALFAN ®
DX55D
Z = hot-dip galvanized
S
AZ = hot-dip coated sheet GALVALUME ® AS = hot-dip aluminized fal
DX56D
S
S
A
S
DX57D
S
A
A
A
Low-carbon steels for vitreous enameling Steel grade designation ThyssenKrupp Steel/standard
Availability/type of coating U
ZE
ZN
Z
ZF
ZA
AZ
AS
Sheet
DIN EN 10 209
S = standard production U = uncoated
DC01EK
S
DC04EK
S
DC06EK
S
DC03ED
S
DC04ED
S
5
ZE = electrolytically galvanized ZN = electrolytically zinc-nickel coated NEURALYT ® Z = hot-dip galvanized
6
ZF = hot-dip galvannealed ZA = zinc-aluminum coated GALFAN ® AZ = hot-dip coated sheet GALVALUME ® AS = hot-dip aluminized fal
Structural steels Steel grade designation ThyssenKrupp Steel/standard
7
8 Availability/type of coating U
ZE
ZN
Z
ZF
ZA
AZ
AS S = standard production
Sheet
DIN 1623
U = uncoated
S235J2
S
S275J2
S
S
S355J2
S
S
ZE = electrolytically galvanized ZN = electrolytically zinc-nickel coated NEURALYT ®
DIN EN 10 326
Z = hot-dip galvanized
S220GD
S
S
S
S
S*
ZF = hot-dip galvannealed
S250GD
S
S
S
S
S
S280GD
S
S
S
S
S
ZA = zinc-aluminum coated GALFAN ®
S320GD
S
S
S
S
S
AZ = hot-dip coated sheet GALVALUME ®
S350GD
S
S
S
S
S
AS = hot-dip aluminized fal
S550GD * Special mill grade.
9
10
11
Product overview. Sheet/Coated products.
Conventional high-strength steels Steel grade designation ThyssenKrupp Steel
Availability/type of coating Standard
U
ZE
ZN
Z
ZF
ZA
AZ
AS
High-strength IF steels HX 160
S
S
A
S
S
A
S
A
HX 180
H180Y
S
S
S
S
S
A
S
A
HX 220
H220Y
S
S
S
S
S
A
S
A
HX 260
H260Y
S
S
S
S
S
A
S
A
BHZ 180
H180B
S
S
S
S
S
BHZ 220
H220B
S
S
S
S
S
BHZ 260
H260B
S
S
S
S
S
BHZ 300
H300B
S
S
S
S
S
Sheet
Bake hardening steels
High-strength stretch forming steels
S = standard production
HSZ 220
H220I
S
S
S
S
HSZ 260
H260I
S
S
S
A
A = on inquiry U = uncoated
Work hardening steels WHZ 260
S
S
A
S
S
WHZ 300
S
S
A
S
S
WHZ 380
S
S
A
A
A
ZE = electrolytically galvanized ZN = electrolytically zinc-nickel coated NEURALYT ® Z = hot-dip galvanized
Microalloyed steels
ZF = hot-dip galvannealed
MHZ 260
H260LA
S
S
S
S
S
S
S
A
MHZ 300
H300LA
S
S
S
S
S
S
S
A
MHZ 340
H340LA
S
S
S
S
S
S
S
A
AZ = hot-dip coated sheet GALVALUME ®
MHZ 380
H380LA
S
S
S
S
S
S
S
A
AS = hot-dip aluminized fal
MHZ 420
H420LA
S
S
S
A
A
A
S
A
ZA
AZ
AS
ZA = zinc-aluminum coated GALFAN ®
Advanced high-strength steels Steel grade designation ThyssenKrupp Steel
Availability/type of coating Standard
U
ZE
ZN
Z
ZF
DP-K® 30/50
HCT500X
S
S
A
S
A
DP-K® 34/60
HCT600X
S
S
A
S
A
HCT780X
E
E
E
E
E
HCT980X
E
E
E
E
E
HDT580X
S
S
HCT680T
S
S
A
S
E
HCT780T
E
E
E
E
E
Dual-phase steels
DP-W® 600
Retained austenite steels (TRIP) RA-K® 40/70 ®
RA-K 42/80 Sheet
Sheet/Coated products
26
Complex-phase steels
S = standard production A = on inquiry U = uncoated
CP-K 60/80
HCT780C
S
S
A
E
E
ZE = electrolytically galvanized
CP-K® 72/100
HCT980C
E
E
E
E
E
CP-W® 800
HDT780C
S
S
CP-W® 1000
ZN = electrolytically zinc-nickel coated NEURALYT ®
HDT950C
S
S
®
S
Z = hot-dip galvanized ZF = hot-dip galvannealed
Ferrite-bainite steels FB-W® 450 ®
FB-W 600
HDT450F
S
A
A
HDT560F
S
A
A
HDT1200C
S
S
Martensite phase steel MS-W® 1200
ZA = zinc-aluminum coated GALFAN ® AZ = hot-dip coated sheet GALVALUME ® AS = hot-dip aluminized fal
27
Sheet/Coated products
Product overview. Sheet/Coated products.
Steels for press hardening Steel grade designation ThyssenKrupp Steel
Availability/type of coating Standard
U
AS S = standard production
Sheet
Manganese-boron steels for press hardening
A = on inquiry
MB-W 1500
S
A
MB-K 1500
S
S
U = uncoated AS = hot-dip aluminized fal
Coatings Available coatings
Nominal coating on each side
Minimum coating per side
Position/type
Thickness [μm] Mass [g/m2]
Thickness [μm] Mass [g/m2]
Designation
Electrolytic zinc ZE 25/25
2.5/2.5
18/18
1.7/1.7
12 /12
50/50
5.0/5.0
36/36
4.1/4.1
29/29
75/75
7.5/7.5
54/54
6.6/6.6
47/47
25/0
2.5/0
18/0
1.7/0
12/0
50/0
5.0/0
36/0
4.1/0
29/0
75/0
7.5/0
54/0
6.6/0
47/0
100/0
10.0/0
72/0
9.1/0
65/0
both sides same
Coating type
one side
two sides different
50/25
5.0/2.5
36/18
4.1/1.7
29/12
75/25
7.5/2.5
54/18
6.6/1.7
47/12
75/50
7.5/5.0
54/36
6.6/4.1
47/29
> 2 to ≤ 3
> 15 to ≤ 21
2.0
15
> 3 to ≤ 4
> 21 to ≤ 30
3.0
22
> 4 to ≤ 5
> 30 to ≤ 38
4.0
29
> 5 to ≤ 6
> 38 to ≤ 44
5.0
37
> 6 to ≤ 7
> 44 to ≤ 50
6.0
44
5
Electrolytic zinc-nickel ZN/NEURALYT®
one or two sides
6
7
Coatings Coating type Z
ZF
ZA
AZ
AS
Hot-dip coated
8
65 Nominal coating weight*
90 100
100
95
120
9
70 140
130
200
185
60 100 80 100
275 350 (450)
255
150
120
185
150 200
Z = hot-dip galvanized ZF = hot-dip galvannealed
10
ZA = zinc-aluminum coated GALFAN ® AZ = hot-dip coated sheet GALVALUME ® AS = hot-dip aluminized fal
(600) * g/m 2 both sides (triple spot test)
11
Sheet/Coated products
28
Product overview. Sheet/Coated products.
Surface treatments Type of surface treatment
Availability/type of coating U
ZE
ZN
Z
ZF
ZA
AZ
AS
S
S
S
S
S
S
S
S
S = standard production
U
no surface treatment
O
oiled
C
chemically passivated
S
S
S
S
S
S
S
CO chemically passivated and oiled
S
S
P
S
S
PO phosphated and oiled
S
S
PC phosphated and chemically passivated
S
PCO phosphated, chemically passivated and oiled
S
S
phosphated
S
S
S
S
S
S
S
S
S
U = uncoated ZE = electrolytically galvanized ZN = electrolytically zinc-nickel coated NEURALYT ® Z = hot-dip galvanized ZF = hot-dip galvannealed
sealed
S
S
S
ZA = zinc-aluminum coated GALFAN ® AZ = hot-dip coated sheet GALVALUME ® AS = hot-dip aluminized fal
Surface finish and type Sheet
Availability
Grades
Surface finish
Surface type
Cold-rolled flat products b = particularly smooth g = smooth m = matte
A = normal surface B = best surface
r = rough Electrolytically coated cold-rolled flat products
A = normal surface B = best surface Hot-dip coated strip and sheet Zinc Z Galvannealed ZF
N = standard spangle
A, B, C
M = small spangle
A, B, C
R = zinc-iron alloyed
A, B, C
GALFAN ® ZA
A, B, C
GALVALUME ® AZ
A, B
Hot-dip aluminized AS
A, B, C
A = standard surface B = improved surface C = best surface
Hot-dip galvanized corrugated sheet
Delivery forms Profiles 18/76, 27/100
Dimensions Thickness: 0.60–2.00 mm (according to delivery form)
Tolerances to DIN 59 231
Length: max. 4,000 mm
Hot-dip galvanized roofing sheet
Dimensions Thickness: 0.60–1.00 mm Length: 1,000–3,000 mm
Tolerances Dimensional and shape tolerances to DIN 59 231
Hot-dip galvanized narrow strip
Dimensions Thickness: 1.00–5.00 mm Width: 15.00–125.00 mm
Grades and tolerances to DIN EN 10 111, DIN EN 10 025; Shape tolerances to DIN EN 10 051
Zinc coatings Normal zinc coat: Z150–Z500
29
Sheet/Coated products
Product overview. Sheet/Coated products.
Agozal coating
Dimensions Thickness: 0.80–6.00 mm Width: 200–800 mm
Grades and tolerances Dimensional and shape tolerances to DIN EN 10 292, DIN EN 10 326, DIN EN 10 327 and DIN EN 10 336
Zinc coatings Normal zinc coat: Z100– Z800 Agozal DoubleDip®: Z plus ZA350–ZA1000
Delivery forms and dimensions Delivery form
Dimensions*
Type/standard
Thickness [mm]
Width** [mm]
Strip
0.50–3.00
800–2,000
Sheet
0.50–3.00
800–1,800
Slit strip
0.50–3.00
20–800
Length [mm]
Cold-rolled, DIN prEN 10 131 500–7,500
Electrolytically coated, zinc ZE, DIN prEN 10 131 Strip
0.50–3.00
800–1,950
Sheet
0.50–3.00
800–1,800
Slit strip
0.50–3.00
20–800
500–7,500
Electrolytically coated, zinc-nickel ZN, NEURALYT®, DIN prEN 10 131 Strip
0.50–2.50
800–1,590
Sheet
0.50–2.50
800–1,590
Slit strip
0.50–2.50
20–800
750–4,000
Hot-dip coated, zinc Z, DIN EN 10 143 Strip
0.50–3.00
800–2,000
Sheet
0.50–3.00
800–1,800
Slit strip
0.50–3.00
20–800
5 750–4,000
Sheet
Hot-dip coated, Galvannealed ZF, DIN EN 10 143 Strip
0.50–2.50
800–2,000
Sheet
0.50–2.50
800–1,800
0.50–2.50
20–800
Slit strip
6 750–4,000
®
Hot-dip coated, GALFAN ZA, DIN EN 10 143 Strip
0.50–3.00
750–1,525
Sheet
0.50–3.00
750–1,525
Slit strip
0.50–3.00
20–800
750–4,000
7
Hot-dip coated, Agozal DoubleDip® ZA, DIN EN 10 143 Strip
0.80–6.00
200–695
Sheet
0.80–6.00
200–695
Slit strip
0.80–6.00
25–194
750–6,000
8
750–4,000
9
750–4,000
10
Hot-dip coated, GALVALUME® AZ, DIN EN 10 143 Strip
0.50–2.00
750–1,525
Sheet
0.50–2.00
750–1,525
Slit strip
0.50–2.00
20–800
Hot-dip aluminized fal AS, DIN EN 10 143 Strip
0.50–3.00
600–1,250*
Sheet
0.50–3.00
600–1,250*
Slit strip
0.50–3.00
20–800
* Other dimensions by agreement. ** Depending on steel grade and thickness.
11
Organic coated strip and sheet
31
Organic coated strip and sheet PLADUR 速 BONDAL速 Thin film coating (DF) ReflectionsOne速
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Organic coated strip and sheet
32
Organic coated strip and sheet.
With products becoming more and more differentiated, the demands on steel are growing. Materials are needed whose properties are tailored to their respective use. Our range of organic coated flat products fits the bill perfectly, opening up new opportunities for you as a manufacturer. Organic coated strip and sheet are truly multitalented materials. They are used in the construction industry, in home appliances, automobiles, heating and air-conditioning equipment, telectronics equipment and furniture. This variety of uses is a result of three key material properties – strength, good formability and flexible surface design. ThyssenKrupp Steel organic coated products are available as coils, sheets or blanks to meet all conceivable requirements.
As a leading manufacturer of organic coated sheet we provide our customers with material solutions which also meet demanding cost requirements. In numerous sectors, the use of prepainted steel offers significant economic advantages by eliminating the need for expensive post-painting. We provide competent design and production advice to optimally exploit the potential of our materials. Our steadily growing portfolio of PLADUR® products meets a broad range of applications: from noise control walls with anti-graffiti coatings, to “Reflections” color-coated panels for industrial and commercial buildings, to new metallic coatings for the home appliance industry. But the possibilities of coil coating are far from exhausted. We would be glad to talk to you about individual design possibilities.
33
Organic coated strip and sheet
Product overview. Organic coated strip and sheet.
PLADUR® organic coated strip and sheet Base materials
Coating systems
Cold-rolled sheet
General liquid coatings
Low-carbon non-alloy steels to DIN EN 10 130
Polyester
Structural steels to DIN 1623, part 2
Polyamide modified polyester
Electrolytically galvanized sheet
Polyurethane
Low-carbon non-alloy steels to DIN EN 10 152 Structural steels to DIN 1623, part 2
High-durable polymer Polyvinylidene fluoride
Hot-dip galvanized sheet
Polyvinyl chloride plastisol
Low-carbon non-alloy steels to DIN EN 10 327
Epoxy
Structural steels to DIN EN 10 326
Steel grades
Polyurethane texture
Special liquid coatings
Hot-dip coated sheet GALFAN®
Weldable thin-film coating
Low-carbon non-alloy steels to DIN EN 10 327
Weldable primer with conductive pigments excl. zinc
Structural steels to DIN EN 10 326
Highly heat-resistant paint system up to +500 °C
Hot-dip coated sheet GALVALUME
®
Low-carbon non-alloy steels to DIN EN 10 327 Structural steels to DIN EN 10 326
Heat-resistant anti-stick system Anti-graffiti paint system ReflectionsOne® ReflectionsAgro®
Hot-dip aluminized sheet fal
ReflectionsLume
Low-carbon non-alloy steels to DIN EN 10 327 Structural steels to DIN EN 10 326
ReflectionsCinc Laminate coating
Chromium-coated sheet TFS
Polyvinyl chloride decor
Low-carbon non-alloy steels to DIN EN 10 202
Polyvinyl chloride HPVC
Structural steels to DIN EN 10 202
Condensation-absorbing fiber fleece made of polyester cellulose
Stainless steel
Combined coating
Steel grades and coating systems
Film/paint in various versions
on special request
6 Delivery forms and dimensions* Thickness [mm]
Width** [mm]
Strip
0.40–3.00
600–1,750
Sheet
0.40–3.00
600–1,750
450–6,000
Special dimensions
0.25–2.00
100–640
100–7,000
Slit strip
0.40–3.00
20–599
* Other dimensions on inquiry. ** Depending on steel grade and thickness.
Length [mm]
7
8
9
10
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Organic coated strip and sheet
34
Product overview. Organic coated strip and sheet.
BONDAL® vibration-damping composite BONDAL® is a vibration-damping composite material with a sandwich structure consisting of a viscoelastic core between two outer steel sheets. It offers high structure-borne sound insulation and good air-borne sound damping properties. BONDAL® is used to great effect wherever steel structures or components are subjected to vibrations resulting in structure-borne sound. Delivery forms Strip, sheet, slit strip
Dimensions
Sheet grades
Strip Outer sheet (nominal thickness): 0.30–1.25 mm
All sheet grades according to ThyssenKrupp Steel AG product range.
Width: 600–1,500 mm (depending on steel grade, thickness and surface of outer sheet)
The two outer sheets may be made of the same or different materials.
Width values apply to trimmed composite strip and steel with yield strengths ≥ 180 Mpa (otherwise width reductions). Symmetrical and asymmetrical thickness structure possible from 0.80–2.50 mm. Composite strip cross sections up to 3,000 mm2 possible. Half-BONDAL® (cover sheet/ polymer core/strippable film) is also available as a special. Slit strip dimensions Thickness: 0.30–1.25 mm Width: 50–600 mm Sheet dimensions Thickness: 0.30–1.25 mm Width: 50–1,500 mm Sheet length: 750–4,000 mm
Surfaces • Cold-rolled sheet • Electrogalvanized sheet • Hot-dip coated sheet (hot-dip galvanized, Galvannealed, GALFAN®, GALVALUME®, hot-dip aluminized fal) • Prepainted sheet PLADUR®
35
Organic coated strip and sheet
Product overview. Organic coated strip and sheet.
DF coatings
DF coating (thin film coating) is a weldable organic zinc dust system that is applied to one or both sides of cold-rolled or electrogalvanized sheet by coil coating. Used in the auto industry for inner and outer parts. Delivery forms Strip, sheet, slit strip
Dimensions
Sheet grades
Strip Thickness of substrate: 0.40–3.00 mm
• Cold-rolled sheet • Electrogalvanized sheet
Width: 600–1,870 mm (depending on steel grade and thickness of substrate)
Surface types According to DIN EN 10 130 and DIN EN 10 152
Sheet Thickness of substrate: 0.40–3.00 mm
A = normal surface B = best surface
Width: 600–1,870 mm (depending on steel grade and thickness of substrate) Length: 1,000–6,000 mm
Surface treatment Oiled Tolerances Dimensional and shape tolerances to DIN EN 10 131 and DIN EN 10 143
Slit strip Thickness of substrate: 0.40–3.00 mm Width: 20–599 mm
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Tailored Products
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Tailored Products Laser beam welded Tailored Blanks ThyssenKrupp Tailored Tubes ThyssenKrupp Tailored Strips Spot welding and remote laser welding DAVEX速 beams and special profiles
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Tailored Products
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Tailored Products.
Complex customer requirements call for tailored steel solutions – especially to meet the constantly growing demands of the automobile industry. ThyssenKrupp has been producing tailored welded blanks since 1985. They are used to meet modern design requirements in vehicle components. Tailored blanks are tailored exactly to individual customer requirements. In simple cases this can mean joining two sheets to achieve a wider product than can be produced by rolling. In more complex cases, several individual sheets of different grade, thickness and coating are joined by laser beam welding for use in products that have to meet extremely high safety requirements, for example car doors, floor and side panels, side beams and wheel arches. ThyssenKrupp Tailored Tubes are used in lightweight, cost-efficient, resource-saving steel spaceframes.
The success of our tailored products is based on increased customer value, achieved through weight reduction, increased stiffness, reduced parts counts, component optimization and lower costs. The latest additions to the range – ThyssenKrupp Tailored Strips – open up even more applications, both in the automotive industry and in profile production. Using a unique patented manufacturing technology, ThyssenKrupp DAVEX produces sharpedged beams and special profiles in steel and stainless steel. They have a variety of uses, for example in visible steel and façade structures, drywall construction and high-bay storage systems. Additional information on our innovative tailored products is presented on the following pages.
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Tailored Products
Product overview. Tailored Products.
Laser beam welded Tailored Blanks In laser beam welding, sheets are butt-welded together. Different types of welding lines are available to produce a wide variety of blanks. The laser beam weld displays the following properties: • Small weld size, i.e. weld widths of approximately 1 mm • Low weld convexity • Forming properties practically unaffected by the weld • Maintenance of cathodic protection effect during welding • Low thermal load on the base materials during welding Tailored blanks can be produced with linear or nonlinear welds. The use of nonlinear welds makes it possible to meet varying and in part contradicting demands on vehicle components.
1,2 mm
0,65 mm
1,75 mm
Door inner panel with schematic structure of the laser-welded blank.
Dimensions Sheet thicknesses: 0.60–3.00 mm Weld length: max. 2,800 mm Steel grades: as per ThyssenKrupp Steel product range
Individual parts of a TEB before and after welding.
ThyssenKrupp Tailored Tubes ThyssenKrupp Tailored Tubes are hollow profiles which are made of different steel grades and can have different wall thicknesses, strengths and coatings. In the NSB® NewSteelBody, ThyssenKrupp Tailored Tubes were processed into components by means of hydroforming. In the meantime engineers at ThyssenKrupp Steel have succeeded in developing a new process for making near-net-shape parts even more economically. This innovative production technology can be used to produce nearnet-shape profiles with varying cross sections and secondary design elements. The following geometry options are currently available: • Cylindrical tubes with thickness changes transverse to longitudinal axis • Conical tubes • Closed profiles with secondary elements • Variable geometries
7
8
Closed profile with integral secondary element.
9
10
11
Tailored Products
40
Product overview. Tailored Products.
ThyssenKrupp Tailored Strips To make tailored strips, two/three strips of different steel grade and/or thickness/coating are joined together lengthwise by means of laser beam welding. The material is then wound into a coil to be used as a starting product for a customer process. The innovative aspect is the continuous welding of coils.
Various applications in the auto and profiling sectors • Profiles for switchgear cabinets, furniture etc. • Seat rails and backrests in the auto sector • Exhaust systems • Rims for car wheels • Rockers Advantages in customer process • Lightweight construction (material thicknesses can be selected to suit application) • Reduction in number of process steps (elimination of reinforcements) • Improved corrosion properties (use of different coatings or materials at different points of the component)
A laser-welded strip made up of three different steels each with specific physical properties can be formed directly from the coil.
Spot welding and remote laser welding For local reinforcement of specific zones, ThyssenKrupp Patchwork Blanks® offer the best solution. Reinforcements are welded onto a carrier blank by spot welding or remote laser welding. Patchwork blanks can be formed in one operation and offer different wall thicknesses to suit local load requirements. Features of spot welding • Sequential spot welding • Finish or part-welded • Limited control of forming behavior Features of remote laser welding • Fast sequential welding • Various weld forms and weld directions possible • Free control of forming behavior and component properties
Spot-welded patchwork blank.
Remote laser-welded patchwork blank.
The product names Thyssen Engineered Blanks, Thyssen Tailored Tubes, ThyssenKrupp Patchwork Blanks and Thyssen Tailored Strips are registered trademarks.
41
Tailored Products
Product overview. DAVEX ®.
ThyssenKrupp DAVEX ® DAVEX ® is a mechanical joining technology allowing the production of accurate, sharp-edged, filigree beams with perforated or solid webs. The technology provides great flexibility. Unusual thickness differences between flange and web are possible, and virtually all shapes can be produced within the constraints of the line, even in small volumes.
The DAVEX ® joint is produced by an innovative roll joining method in which the profile material is fed straight from the coil.
Beam designation ThyssenKrupp DAVEX
Diverse applications in various sectors • Visible steel and façade construction • High-bay storage systems • Drywall construction Application advantages and properties • Looks (sharp-edged, filigree, transparent) • Precision (right-angled, parallel and straight) • Structural (minimum weight, optimum load bearing ability and ideal use of material) • Cost-efficiency (unique aesthetic appearance together with optimized weight, competitive processing costs and outstanding price-performance ratio)
Beam geometries Material
Profile width [mm]
Profile height [mm]
Flange thickness [mm]
Web thickness [mm]
Profile length [mm]
DAVEX® façade beams with perforated web IS 50 95 10 3 K1 L1 St
S 235 (flange), S 355 MC (web)
50
95
10
3
6,500/13,000
IS 50 120 10 3 K1 L1 St
S 235 (flange), S 355 MC (web)
50
120
10
3
6,500/13,000
IS 50 140 10 3 K1 L1 St
S 235 (flange), S 355 MC (web)
50
140
10
3
6,500/13,000
IS 50 180 10 3 K1 L1 St
S 235 (flange), S 355 MC (web)
50
180
10
3
6,500/13,000
IS 50 200 10 3 K1 L1 St
S 235 (flange), S 355 MC (web)
50
200
10
3
6,500/13,000
IS 60 120 10 3 K1 L1 St
S 235 (flange), S 355 MC (web)
60
120
10
3
6,500/13,000
IS 60 180 10 3 K1 L1 St
S 235 (flange), S 355 MC (web)
60
180
10
3
6,500/13,000
IS 60 200 10 3 K1 L1 St
S 235 (flange), S 355 MC (web)
60
200
10
3
6,500/13,000
®
DAVEX façade beams with non-perforated web IS 50 95 10 3 K1 L0 St
S 235 (flange), S 355 MC (web)
50
95
10
3
6,500/13,000
IS 50 120 10 3 K1 L0 St
S 235 (flange), S 355 MC (web)
50
120
10
3
6,500/13,000
IS 50 140 10 3 K1 L0 St
S 235 (flange), S 355 MC (web)
50
140
10
3
6,500/13,000
IS 50 180 10 3 K1 L0 St
S 235 (flange), S 355 MC (web)
50
180
10
3
6,500/13,000
IS 50 200 10 3 K1 L0 St
S 235 (flange), S 355 MC (web)
50
200
10
3
6,500/13,000
IS 60 120 10 3 K1 L0 St
S 235 (flange), S 355 MC (web)
60
120
10
3
6,500/13,000
IS 60 180 10 3 K1 L0 St
S 235 (flange), S 355 MC (web)
60
180
10
3
6,500/13,000
IS 60 200 10 3 K1 L0 St
S 235 (flange), S 355 MC (web)
60
200
10
3
6,500/13,000
7
8
®
DAVEX steel construction beams with perforated web IS 55 100 6 3 K1 L1 St
S 235 (flange), S 355 MC (web)
55
100
6
3
6,500/13,000
IS 64 120 6 3 K1 L1 St
S 235 (flange), S 355 MC (web)
64
120
6
3
6,500/13,000
IS 73 140 7 3,5 K1 L1 St
S 235 (flange), S 355 MC (web)
73
140
7
3.5
6,500/13,000
IS 82 160 7 3,5 K1 L1 St
S 235 (flange), S 355 MC (web)
82
160
7
3.5
6,500/13,000
IS 91 180 8 4 K1 L1 St
S 235 (flange), S 355 MC (web)
91
180
8
4
6,500/13,000
IS 100 200 8 4 K1 L1 St
S 235 (flange), S 355 MC (web) 100
200
8
4
6,500/13,000
9
®
DAVEX stainless steel beams with non-perforated web IS 55 100 5 2
K0 L0 Est
1.4301
55
100
5
2
6,000
IS 64 120 5 2
K0 L0 Est
1.4301
64
120
5
2
6,000
IS 73 140 6 2,5 K0 L0 Est
1.4301
73
140
6
2.5
6,000
IS 82 160 6 2,5 K0 L0 Est
1.4301
82
160
6
2.5
6,000
IS 91 180 7 3
K0 L0 Est
1.4301
91
180
7
3
6,000
IS 100 200 7 3
K0 L0 Est
1.4301
100
200
7
3
6,000
on inquiry
on inquiry
on inquiry
on inquiry
4,000–13,000
DAVEX® special profiles
on inquiry
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11
Tinplate/Blackplate
43
Tinplate/Blackplate Tinplate Blackplate ECCS
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8
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Tinplate/Blackplate
44
Tinplate/Blackplate.
The name Rasselstein is synonymous with top-quality tinplate. Germany's only tinplate manufacturer is based in Andernach and rolls hot strip supplied by ThyssenKrupp Steel to a 10th of its initial thickness and then coats it electrolytically with tin or chromium/chromium oxide. The product range also includes tinplate with paint or plastic coatings. Rasselstein also supplies uncoated blackplate. Tinplate is a versatile, inexpensive and ecofriendly packaging material. Food and drink cans, packaging for animal food, canisters and containers for paints and aerosols as well as closures are only some of its numerous applications. Tinplate can do more than other materials: low weight and high-strength guarantee safe transportation and simple storage of all kinds of goods. Contents are optimally protected against dirt, bacteria, moisture, light and odors. In the chemical industry, containers made of tinplate offer unparalleled safety.
As well as its functional advantages tinplate offers various design possibilities, making it the material of choice for sophisticated eyecatching uses. Embossing, direct printing, unusual shapes â&#x20AC;&#x201C; tinplate offers a multitude of packaging possibilities giving your product a strong image. Tinplate packaging is no longer reserved solely for food. Increasingly, high-value items such as watches, perfumes and mobile phone cards are being sold in tinplate cases. As a world market leader and innovation driver we invest heavily in extending the range of uses and optimizing the properties of our material. We not only focus on material savings but also support wider innovative concepts for new tinplate packaging solutions such as for example the Cosmocan, a plastic-coated, laser-welded can offering brand-specific design possibilities through inline molding. This is just one of many examples of how we are making traditional materials fit for the future.
45
Tinplate/Blackplate
Product overview. Tinplate, blackplate and ECCS.
Grades Euronorm
AISI / ASTM
Designation
Yield strength
Designation
Hardness
TS 230
230 +/- 50
T1
49 +/- 4
TS 245
245 +/- 50
T2
53 +/- 4
TS 260
260 +/- 50
T3
57 +/- 4
TS 275
275 +/- 50
T4
61 +/- 4
TS 290
290 +/- 50
T5
65 +/- 4
TS 550
550 +/- 50
DR 7.5
71
TH 415
415 +/- 50
DR 8
72
TH 435
435 +/- 50
DR 8.5
73
TH 520
520 +/- 50
DR 9
75
TH 550
550 +/- 50
DR 9.5
76
TH 580
580 +/- 50
TH 620
620 +/- 50
Tin coating weights for tinplate – Andralyt ® Euronorm
corresponds to
AISI / ASTM
corresponds to
2
lbs / bb two sides
lbs / bb two sides
g /m2 one side
1.00
0.089
0.100
1.12
1.40
0.125
0.125
1.40
2.00
0.179
0.175
1.96
Deviations in coating weights from 1.00 to 11.20 g/m 2 or 0.100 to 1.000 lbs possible.
2.80
0.250
0.200
2.24
Other tin coating weights on inquiry.
4.00
0.357
0.250
2.80
5.00
0.446
0.375
4.20
5.60
0.500
0.500
5.60
8.40
0.750
0.750
8.40
11.20
1.000
1.000
11.20
Code
Chromium coating
g /m one side
Coating weights shown left are possible for regular and differential coating.
One-side tin coatings possible in range 0.50 to 5.60 g/m 2. Marking of differential coatings in accordance with Euronorm, alternative markings by arrangement.
Passivation*
mg / m2 per side Dip passivation
300
1–3
Cathodic passivation
311
3.5–9
Electrochemical passivation
314
>5
* except ECCS
Coating weights for ECCS – Ancrolyt ®
8
Average coating weight [mg / m2 per side] min.
max.
Chromium metal
50
140
Chromium oxide
7
35
Note: Total chromium is the sum of metallic chromium and chromium oxide.
9
Oiling
DOS/ATBC BSO Anticorit
Tinplate
ECCS
Blackplate
mg / m2 per side
mg / m2 per side
mg / m2 per side
10
4 +/- 2 7 +/- 3 4 +/- 2
11 Coating by arrangement
Other oilings on inquiry.
Tinplate/Blackplate
46
Product overview. Tinplate, blackplate and ECCS.
Finishes Finish
Melted
Roughness (Ra) μm
Bright
yes
≤ 0.35
Fine stone
yes/no
0.25–0.45
Stone
yes/no
0.35–0.60
Silver matte
yes
≥ 0.90
Matte
no
≥ 0.90
Dimensions Sheets and coils
Max. width for sheets: 1,120 mm Max. width for ECCS: 1,085 mm
Straight cut coils, sheets
Scroll cut sheets
Thickness [mm]
Width [mm]
Length [mm]
Width [mm]
Length [mm]
0.125–0.139*
650–950
490 –1,080
650 –950
560 –1,150
Bundle weights: max. 3.0 t
0.140–0.169
650–1,030
490 –1,080
650 –1,030
560 –1,150
0.170–0.199
650–1,080
490 –1,080
650 –1,080
560 –1,150
Non-standard requirements on inquiry
0.200–0.499
650–1,200
490–1,080
650–1,080
560–1,150
Coil diameter, inside: 420 mm; outside: max. 1,600 mm Coil weights: 3.0–14.5 t
* on inquiry
Sheets – painted Format sizes [mm] (width x length)
Painted
min.
max.
660 x 510
1,135 x 980
Strip Thickness
Width
Inside diameter
Coil weight
mm
mm
mm
kg / mm strip width
0.170–0.199
10–540
400/450
2–7
0.200–0.499
10–600
400/450
2–7
Coating thicknesses
Base materials
Maximum width for ECCS: 540 mm Thicknesses < 0.170 mm by arrangement Other dimensions on inquiry
PP, PET and PE coatings for Andrafol ®
g /m2 je per side PP one side, adhesive bonded
20–200 clear
Andralyt®
25–100 white
Ancrolyt®
PET A two sides, melted
17–32 clear
Ancrolyt®
35 white
Ancrolyt®
PET B* one or two sides, melted
28 clear
Ancrolyt®
28 white
Ancrolyt®
PET one side, adhesive bonded
17–32 clear
Andralyt®
35 white
Andralyt®
PE two sides, melted
47 blue
Ancrolyt®
Standards Tinplate and ECCS
Blackplate
Coils and sheets
EN 10 202 AISI/ASTM
EN 10 205
Strip
Dimensions: EN 10 140 Quality: EN 10 202
Dimensions: EN 10 140 Quality: EN 10 139
* for subsequent painting or printing
47
Tinplate/Blackplate
Product overview. Blackplate.
Grades Delivery condition DC 01
LC
C 290–C 690
DC 03
LC
C 290–C 390
DC 04
LC
C 290–C 390
DC 05
LC
Oiling Oil coating mg/m2 per side Anticorit
Coating by arrangement
Finishes Finish
Roughness (Ra) μm
Smooth
< 0.35
Stone finish fine
0.25–0.45
Stone finish
0.35–0.60
Matte fine
0.75–1.25
Matte
1.00–2.00
Matte rough
1.75–2.25
C 590 in stone finish only
Dimensions Thickness
Widths
Inside diameter
Coil weight
mm
mm
mm
mm
kg / mm strip width
Axis: horizontal/vertical
< 0.170 0.170–0.199
*
*
400/450
2–10
Inside diameter 508 mm on inquiry
10–540
650–1,080
400/450
2–10
0.200–0.499
10–600
650–1,200
400/450
2–10
* on inquiry
Standards Dimensions
Quality
EN 10 140
EN 10 139
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9
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Steel service
49
Steel service Hot and cold-rolled steels High-strength steels Metallic and organic coated steels Tinplate coil and sheet Stainless steel
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Steel service
50
Steel service.
Our steel service centers are modern highperformance operations offering an extensive range of products – from slit strip to rectangular sheet to a variety of blanks, in exactly the specification and shape you need. With cutting angles of up to 35°, all available steels can be tailored to your specifications – in thicknesses from 0.4 to 3.0 mm, widths from 300 to 2,000 mm and lengths of up to 6,000 mm. Blanks can also be supplied in various shapes and sizes, such as trapezoidal, triangular or curved.
We support our partners with competent advice from material selection to day-to-day processing and ensure intelligent just-in-time logistics for supplying material when you need it.
Our steel service centers see themselves as service providers and an important link between rolled steel manufacturers and steel processors.
This goal is facilitated by the wide presence of our steel service centers in Germany and on the international markets. This closeness to customers pays off in two ways: short response times and familiarity with customer workflows.
Through careful inventory management we guarantee maximum reliability. We also create maximum transparency by giving our customers access to our ordering and delivery scheduling systems. In short, we see ourselves as part of your workflow, with the aim of adding value in the best possible way.
51
Steel service
Product overview. Steel service.
Product range and delivery forms A total quality management system certified to ISO/TS 16949:2002 has been integrated in all our business processes. The product range includes hot and cold-rolled, high-strength, metallic and organic coated steels, tinplate coil and sheet as well as stainless steel.
Products
Delivery forms
• Hot strip
• Slit strip in thicknesses 0.25 to 16 mm in various widths and grades according to EN or factory standards • Combined and jumbo coils
• Cold-rolled sheet • Coated sheet • Electrolytically coated sheet – Electrolytically galvanized sheet – NEURALYT® – electrolytically zinc-nickel coated • Hot-dip coated sheet – GALFAN® – GALVALUME® – Galvannealed – BONDAL® composite material – Hot-dip aluminized sheet – Hot-dip galvanized sheet • Organic coated sheet – PLADUR® – Thin film coatings
• Blanks (including rectangular, trapezoidal, rhomboid, curved) in thicknesses of 0.4–3 millimeters, widths of 300–2,000 millimeters and lengths up to 6,000 millimeters
• Tinplate coil and sheet • Stainless steel
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10
11
Medium wide strip
53
Medium wide strip
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10
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11
Medium wide strip
54
Medium wide strip.
For components subjected to high dynamic loads, there is hardly any alternative to medium wide strip from Hoesch Hohenlimburg. With its exceptionally close thickness tolerances, the material achieves cold-rolled strip-like quality. Outstanding surfaces, consistent material properties and excellent forming properties, including in high-strength steels, make medium-wide strip ideal for difficult forming processes in direct processing and as a starting material for components in the auto industry. Medium wide strip from Hoesch Hohenlimburg is produced by hot rolling in widths of up to 685 mm and thicknesses from 1.5 to 16 mm. In contrast to slit strip, the edges are rounded, without burrs or microcracks. Embrittlement due to strain hardening is excluded with medium wide strip.
Medium wide strip offers excellent properties for further processing in the cold rolling mill. It can be produced with a fine pearlitic (sorbitic) microstructure across the entire length and width of the strip. The microstructure in the edge area can be produced with a sorbite content of almost 100%. This means that both unalloyed and alloyed carbon steels can be cold-rolled with high reduction ratios without previous annealing, delivering a product with highly consistent mechanical properties. Medium wide strip from Hoesch Hohenlimburg is the starting material of choice when it comes to meeting strict processing and forming requirements.
55
Medium wide strip
Product overview. Medium wide strip.
Hohenlimburg medium wide strip Thickness 1.5 to 16 mm Width 25 mm to 685 mm Coil inside diameter approx. 500 mm (610 mm also possible on request) Coil weight Up to 20.5 kg/mm strip width Product range Pickled and unpickled and heat-treated
Edge condition • Mill edges (NK) • Cut edges (GK) slit from multiple widths or with trimmed edges
Certifications • ISO/ TS 16949:2002 • DIN EN ISO 14001:2004
Materials • Low-carbon non-alloy steels • General structural steels • Carbon and stainless structural steels • Special structural steels • Tool steels • Special materials* • Heat-resistant materials* • Stainless steels*
* These special alloys are contract rolled.
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Construction elements
57
Construction elements Sandwich elements Panels Doors
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Construction elements
58
Construction elements.
ThyssenKrupp provides architects, civil engineers and planners with concentrated expertise from a single source. ThyssenKrupp Steel not only makes the material but together with its subsidiaries supplies customized steel products for building and cold room construction. Important products in the building area are sandwich panels and steel profiles in various shapes for use in roofs, walls and ceilings. These products from ThyssenKrupp Hoesch Bausysteme also perform additional functions such as noise abatement, heat insulation and fire protection and permit modern architectural design. One example is the Hoesch Additive Floor® – a unique decking system for parking garages and multistory buildings. It combines the advantages of traditional steel construction with the benefits of composite construction in a system that is much less expensive than other construction methods. Our depth of experience in cold room construction allows us to supply products which meet the highest demands on insulation and hygiene. Our subsidiaries ems Isoliersysteme and Isocab offer customized solutions for all cold and
freezer room applications in the form of sandwich elements made of steel outer shells and an insulating core of rigid PUR foam. Together with optimized doors, these elements help minimize cold losses and make a significant contribution to the cost efficiency of cold storage and freezer facilities. Steel can be used to meet special building physics requirements. One example of our continuous efforts to develop innovative products for the construction industry is ThyssenKrupp Solartec, an energy-generating photovoltaic roof and façade element. As well as generating energy it also performs the normal functions of a building shell. The colors included in the Reflections collection give architects and planners new design possibilities, allowing them to blend large industrial buildings aesthetically into the landscape. DAVEX® beams and special profiles are used in visible steel structures (see page 41). In addition, the ThyssenKrupp Steel “Construction Initiative” provides wide-ranging advice on all questions related to the use of steel in building – from planning to implementation.
Sandwich elements/panels
Component designation
Technical data
Sales
Thickness [mm]
Length [m]
Installation width [mm]
Heat transfer coefficient (U) W/m2K
isowand integral®
60–120
2–20
1,000
0.39–0.20
●
isowand vario®
60–100
2–20
1,000
0.39–0.24
●
isodach mono®
75–115
2–24
1,000
0.56–0.29
●
isodach integral®
75–115
2–24
1,000
0.52–0.28
●
isowelle®
64–104
2–20
1,000
0.47–0.27
●
isorock® vario *
80–200
2–16
1,000
0.50–0.20
●
Thermowand 1000 /Thermowand
40–120
2–24
1,000–1,175
0.58–0.20
●
Thermowand TL
66–96
2–24
1,000
0.47–0.29
●
Thermodach
75–130
2–24
1,000
0.52– 0.24
●
isorock / isorock akustik
60–200
2–16
1,000
0.65– 0.21
●
isorock integral D
95–155
2–15.5
1,000
0.45–0.27
●
ems ThyssenKrupp Isocab Isoliersysteme Hoesch Bausysteme
Product series PU
PU 40–PU 220
40–220
2–20 **
1,176
0.58–0.11
●
Product series PUD
PUD 60–PUD 170
60–170
2–20 **
1,176
0.39–0.14
●
Product series TI
TI 40–TI 120
40–120
2–20 **
1,175
0.58–0.20
●
Product series TIV
TIV 60–TIV 100
60–100
2–20 **
1,000
0.39–0.24
●
Product series VT
VT 66
33/66
2–20 **
1,000
0.46
●
Product series PD
PD 25–PD 100
25–130
2–20 **
1,000
0.72–0.23
●
40–200
2–19.3
1,000–1,196
0.53–0.11
IND 4–20
*With different insulating materials depending on specified fire protection class.
Component designation
Cold rooms
59
Construction elements
Product overview. Construction elements.
●
** Other lengths on inquiry.
Technical data
Sales
Thickness [mm]
Length [mm]
Installation width [mm]
Heat transfer coefficient (U) W/m2K
ems ThyssenKrupp Isocab Isoliersysteme Hoesch Bausysteme
ISO 6–14
60–140
300–3,900
300–1,200
0.37–0.16
●
Minibox MH
80
900–3,000
900–2,400
0.28
●
11 All listed construction elements comply with relevant current ordinances and standards on structural use.
Construction elements
60
Product overview. Construction elements.
Single-shell elements
Sales Profile height [mm]
Maximum span [m]
205
5.8
Profile height [mm]
Arch radius R
Arch length LB [m]
Maximum span [m]
38/106
4.00–30.00
4–24
20
Profile height [mm]
Length [m]
Maximum span [m]
205
2–24
10
Profile height [mm]
Installation width [mm]
Length [m]
Trapezoidal wall profile
32.0–48.5
915 –1,035
2–18
●
Trapezoidal roof profile
83.0–158
750–1,120
2–24
●
Corrugated profile
18
1,064
2–12
●
Liner tray
90–160
600
2–16
●
Hoesch Siding
24
200–400
1–8
●
Element thickness [mm]
Installation width [mm]
Length [m]
Power output Pmax
415–474
2.95–5.8
64/128
●
1,000
3.17–24.0
128–896
●
Hoesch Additive Floor®
Hoesch Arched Roof
Hoesch Roof System 2000
ThyssenKrupp Hoesch Bausysteme ●
●
●
Energy generating elements
ThyssenKrupp Solartec ThyssenKrupp Solartec mono 1000
75–115
ThyssenKrupp Hoesch Bausysteme
Sold via: Hoesch Contecna Systembau GmbH, Essener Strasse 59, 46047 Oberhausen, Germany, Telephone +49 (0)2 08 82 04-1 81
Element designation
Technical data Door leaf thickness [mm]
Sales Clear width [mm]
Clear height [mm]
Heat transfer coefficient (U) W/m2K*
ems ThyssenKrupp Isoliersysteme Hoesch Bausysteme
Plant room hinged door, single-leaf
80
700–1,500
1,800–3,800
0.30
●
Plant room hinged door, double-leaf
80
1,400–3,000
1,800–3,000
0.30
●
Cold room hinged door, single-leaf
80
700–1,500
1,800–3,800
0.30
●
Cold room hinged door, double-leaf
80
1,400–3,000
1,800–3,000
0.30
●
Freezer room hinged door, single-leaf
120
700–1,500
1,800–3,800
0.20
●
Freezer room hinged door, double-leaf
120
1,400–3,000
1,800–3,000
0.20
●
80
500–1,000
400–1,100
0.30
●
120
500–1,000
400–1,000
0.20
●
Metal swing door, single-leaf
40
700–1,400
1,800–2,300
0.58
●
Metal swing door, double-leaf
40
1,200–2,500
1,800–2,500
0.58
●
Plant room sliding door
60
1,000–4,000
2,000–5,000
0.39
●
Light cold room sliding door
80
1,000–2,500
2,000–2,800
0.30
●
Cold room sliding door
100
1,000–4,000
2,000–5,000
0.24
●
Light freezer room sliding door
120
1,000–2,500
2,000–2,800
0.20
●
Freezer room sliding door
140
1,000–4,000
2,000–5,000
0.17
●
Gas-tight sliding door
100
1,000–3,000
2,000–3,000
0.24
●
Cold room lifting door
100
1,000–3,000
2,000–3,000
0.24
●
Freezer room lifting door
140
1,000–3,000
2,000–3,000
0.17
●
488/610/732
2,000–20,000 0.59
Cold room hatch Freezer room hatch Doors
61
Sectional door element with finger guard
39.5
Construction elements
Product overview. Construction elements.
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* The heat transfer coefficient relates to the homogenous area of the door leaf.
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Other products and services
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Other products and services Byproducts Consulting, know-how Licenses
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Other products and services
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Other products and services.
The valuable byproducts produced in our various facilities – from blast furnaces to pickling lines – are an established part of the ThyssenKrupp Steel product range. Their use in various areas of everyday life makes an important contribution to conserving resources. Our range of byproducts includes high-quality materials for cement production, road building, track building and hydraulic engineering. In addition, our blast furnace and steelmaking slags are used to make lime as a fertilizer for agriculture. In addition to the carbon steel flat products listed in this brochure, customers can access a wide range of services and licenses allowing them to benefit from the vast experience of three longstanding steel companies – Thyssen, Krupp and Hoesch.
This concentrated know-how in all areas of steel production and processing is available to customers throughout the world. ThyssenKrupp Consulting has supplied technological expertise and helped make processes more efficient in over 700 successful projects. Our services extend from technical assistance during commissioning to training of customer staff. In addition, we arrange cooperation and license agreements on the use of ThyssenKrupp technology and patents. We prepare material flow studies, develop layouts for production plants and draw up specifications for buildings and machinery. We provide technical documentation support at all levels. And we assist our customers in acceptance inspections of production plants and technical equipment.
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Byproducts Building materials Road building materials from blast furnace slag according to information sheet: • Slag stones, chippings, crushed slag sand • Aggregate mixes • Graded aggregates (wet-mix macadam) • Granulated blast furnace slag
Granulated blast furnace slag for cement production Materials made from TBM slag for the construction of roads, railways and waterways
Fertilizers Slag lime made from blast furnace slag; converter lime, moist/granular
converter lime, and fine-grained basic lime 4 made from TBM slag
Other byproducts • Iron (II) sulfate • Iron (II) chloride (solution) • BOF dust • Iron oxide • Hard zinc top slag • Taphole plugging material
Consulting, know-how ThyssenKrupp Steel offers operating and engineering know-how in the iron- and steelmaking fields for: • the operation of existing production facilities • new construction, modernization and expansion projects • the start-up of new production units As individual services or as complete service packages including the following areas: • Feasibility studies • Layout and conception • Technical specifications for plant and equipment • Checking and assessment of tenders • Assistance in the acceptance testing of plant and equipment
• Production • Maintenance • Spare parts management • Quality control • Organization/manpower requirements • Production planning • Development of information and planning systems • Data processing
• Energy supply and management • Logistics, transport planning • Materials handling • Market research • Total Quality Management • Training of foreign personnel in our technical departments and plants • Assignment of ThyssenKrupp Steel expert personnel to the plants of contracting parties
Licenses ThyssenKrupp Steel has developed technologies for improving steel grades and production processes. Examples: • Hot metal desulphurization by the submerged-lance process • Rapid change device for 02 lances in LD-converters • RH recirculation degassing process • Thyssen long-time stirring systems (TLS) for electric-arc furnaces
• Strip tracking control for the rolling of hot strip • Work roll cooling system for hot strip mills • Flatness gauging system to measure the flatness of sheet and strip (on-line)
• Laser welding for the production of blanks to be used in the automotive industry We grant licenses for the use of these technologies and associated engineering.
Other products and services
Product overview. Other products and services.
General note All statements as to the properties or uses of materials or products are for descriptive purposes only. Guarantees in respect of specific properties or uses are only valid if agreed in writing.
Order no. 0118 Publisher: Marketing / Advertising
tk Steel AG Kaiser-Wilhelm-Strasse 100 47166 Duisburg, Germany Postal address: 47161 Duisburg, Germany