March/April 2016

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MARCH/APRIL 2016 $6.95

PM #41536047

Also in this issue:

PM #41536047

A Crashed Course in Ice Making

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Join the HVACR A-List Get Ready to Take the Spotlight in the Emerson Green Room at CMPX 2016 Be a Social Media Star. Get social media savvy. Start with a professional photo shoot in the Green Room. Emerson will take your photo so you can look like a pro in all of your social media marketing efforts. Visit the Emerson booth #1509.

You are the Cover Story. Put yourself on the cover of your industry magazine and show the world the importance of what you do. Find out how to get a Fast Pass for your personalized Mechanical Business cover shoot at any Emerson booth: Copeland and White-Rodgers #1509 InSinkErator #1224–26 RIDGID #1607 Photo shoot at the Mechanical Business magazine booth #N22/23


The Green Room Feature Presentations Headliners

Presentations

EMERSON CO2

Coming Attractions What’s coming in Natural Refrigerants and CO2 Technologies

WHITE-RODGERS

The Breakthrough Home comfort control redefined

EMERSON SERVICES

The Dream Team Turnkey field services for facilities

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The True Story on Disposers Facts Plumbing Pros need to know

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The Connection, Simplified Transforming to SMART technology – seamlessly

EMERSON

Rolling the Credits on VFDs Driving high performance in HVAC/R

Get Refreshed. Get Ready. Drop by the Emerson Green Room for refreshments and get recharged. Find out the latest in environmental technologies, discover the tools you need to be more efficient on the road, get connected, access training, and increase your profitability.


The Emerson logo is a trademark and a service mark of Emerson Electric Co. The mounting collar configuration is a trademark of Emerson Electric Co. © 2016 InSinkErator, InSinkErator® is a business unit of Emerson Electric Co. All Rights Reserved.

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CONTENTS O F

120COVER FEATURE

UV-C

We talk to CBC News chief correspondent Peter Mansbridge about his career as a broadcaster, the effects of climate change and how he got his big break working at an airport. Adam Freill

CATCHING MORE THAN FLIGHTS AT THE AIRPORT

for Infection Control

48HVAC Ultraviolet energy can be used to prevent the spread of infectious diseases in hospitals. Dan Jones

Hand

hygiene

in Healthcare Settings

Bringing in the boilers

36PLUMBING

Hand hygiene is of the utmost importance in healthcare settings, and having the right sink installed makes a world of difference. Jason Boyd

32PROJECT PROFILE When an oversized boiler was causing trouble for homeowners outside of Calgary, Byron’s Plumbing found that two can be better than one. Greg Dalgetty

140SHOW PREVIEW More than 13,000 members of the mechanical industry are about to descend on the Metro Toronto Convention Centre for CMPX 2016. Whether it’s exhibitor listings, learning forum sessions or a show floor map—we’ve got what you’re looking for in our show guide!

On the cover: Peter Mansbridge began working at the CBC in 1968 after being discovered over the PA system at an airport in Churchill, Man. The host of The National is now instantly recognizable to Canadians from coast to coast. Photo: CBC


See us at CMPX Booth #2007


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CONTENTS O F

Plumbing a Greywater System Mark Sales

42INSULATION Mechanical Insulation: Why Should I Care? Steve Clayman

64HYDRONICS Hydraulic Separators: Why Use Them? Eric Riml

78MATERIALS HANDLING Control and Handling of Jobsite Materials David Pelletier

92PLUMBING Sizing Pipes for Flow Rates Lance MacNevin

102HVAC/R

Going Underground at the

Montreal Biodome 98PROJECT PROFILE How do you maintain the proper environmental conditions of four distinct ecosystems? With an underground lake, of course. Greg Dalgetty

Retooling Ratings for Energy Optimization Darren Cooper

ON A DOWNHILL RIDE

106ROAD WARRIOR: David Nagami Greg Dalgetty

108TOOLS Preventing Slips and Falls Adam Freill

86REFRIGERATION

112PLUMBING

We talk to the equipment provider of the Red Bull Crashed Ice tour for the inside scoop on how downhill ice slopes are created. Adam Freill

Clean Water Protects a Rolling Investment Paul Ethier

300+ Products in Profile 156PRODUCTS More than 300 products await you inside our section of product reviews from the sponsors of our “Trade Show in Print.”

126REFRIGERATION Design Considerations for CO2 Andre Patenaude

130HYDRONICS An In-Depth Look at Indirect Water Heating David A. George

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CONTENTS O F

S P E C I A L I S T S 28

HYDRONICS What’s Up? Hopefully Your Air Purger! Bob “Hot Rod” Rohr For a hydronic system to reach its full potential, all the components need to be properly sized and installed.

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HIGH PERFORMANCE HVAC Indoor Air Quality — Getting to the Source Gord Cooke Identifying and isolating the source of air pollutants is key to ensuring good IAQ. Here are a few tips on pinpointing potential problems.

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HYDRONICS All Steam Is Not Created Equal Dan Holohan There are three types of steam—dry, wet and superheated. Ensuring that your steam is dry is key to a successful radiator system.

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PLUMBING Trailer Park Tales Fred Bretzke Some service technicians end up in Plumbing Heaven, others in Plumbing Hell. And some may suffer an even worse fate…

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REFRIGERATION Shell and Tube Evaporators for Refrigerating Liquids Phil Boudreau Shell and tube evaporators have been around for a while. Here’s a look at the differences between flooded and direct expansion evaporators.

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MARKETING It’s Time for Your Close-up Doug MacMillan Videos are far more likely to be shared on social media channels than text. If content is king, video is the crown.

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ASK ROGER Should I Stay or Should I Grow? Roger Grochmal It’s easy to get complacent when you’ve grown your business to a point you’re comfortable with. But there are significant advantages to pursuing continued growth.

D E P A R T M E N T S 10From the Editor’s Desk 14News 24Profile: Marie Li-Ying 134Find the Fix 214Tool Tip 216The Info Page 217Calendar 218By the numbers 8

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P R O D U C T S 96Plumbing 116-117HVAC/R 136-137Hydronics 215Stuff You Need

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FROM Content Media Group Inc. 19 – 1525 Cornwall Road Oakville, ON L6J 0B2 Canada Tel: 905.465.2919 Fax: 905.465.2913 www.mechanicalbusiness.com

THE

EDITOR’S

DESK

It’s Showtime: On the Floor, and in Print

March/April 2016 Issue Published 6 times per year.

Welcome to our CMPX edition. Once again this year, I am amazed at the level of support from readers and advertisers alike, and I thank both of these vital and valuable groups who allow us to do what we do.

Editor: Adam Freill, ext. 224 adam.freill@mechanicalbusiness.com

This 220-page edition of the magazine is a testament to the power of communication, and of print media in particular.

Associate Editor/Web Editor: Greg Dalgetty, ext. 225 greg.dalgetty@mechanicalbusiness.com National Accounts Manager: Jeff Superle, ext. 221 jeff.superle@mechanicalbusiness.com

Over the past few months it has been disheartening to see closures, layoffs and mergers within the print media community, and I cringe when I hear the oversimplified refrain “print is dead.”

Controller: Liz Mills liz.mills@mechanicalbusiness.com

Print isn’t dead, but any media that fails to deliver on the wants and needs of its audience is.

Art Direction: JJM Graphic Ltd. davem@jjmgraphic.com

The death of any news outlet, be it a website, newsletter or social media site, occurs when the team there is no longer connecting with its audience, when it stops seeking out unique content, and when it fails to deliver information that is vital to its readership. It’s not the medium; it’s the messengers.

Circulation Manager: Shila Naik (905) 272-4175 shila.naik@mechanicalbusiness.com Publisher: Bruce Meacock, ext. 222 bruce.meacock@mechanicalbusiness.com PM:41536047 ISSN 1916-0674 MB (Print) ISSN 1906-0682 MB (Online)

Postmaster – Please send all address changes or undeliverable copies to: Mechanical Business, 19 – 1525 Cornwall Road, Oakville, ON L6J 0B2

We acknowledge the financial support of the Government of Canada through the Canada Periodical Fund of the Department of Canadian Heritage.

Submissions: Copyright in material submitted to the magazine and accepted for publication remains with the author, but Mechanical Business and its licensees may freely reproduce it in print, electronic or other forms. Mechanical Business also reserves the right to edit said submitted materials to suit the editorial needs and mandate of the publication.

You, on the Cover of MB Be sure to stop by booth N22/23 on the first two days of CMPX 2016 to get your own personal cover of Mechanical Business.

One of the things that I’ve always enjoyed about working as a journalist is having an audience that indulges me enough to allow me to share interesting items that I find – like the Crashed Ice story over on page 86. Here at Mechanical Business, we have a team of like-minded people who enjoy finding and sharing interesting and informative stories, and the more unusual, unique or helpful to our readers, the better. When a publication, website or social media outlet puts its focus on running press releases, wire copy and articles pooled for use across numerous other outlets, rather than the unique stories that take time, money and dedication to investigate, explore and report, they are taking a step toward their demise, and are doing a disservice to their audience. Mechan nic ical al Business, we have a defined sector, a niche, within which we seek Here at Mechanical ou ut stories to share w out with you, and rarely will you find our articles in the pages of any o other outlet, and that’s a good thing. Hopefully it’s what keeps yyou coming back.

Notice: Mechanical Business is published for owners, managers and decision makers with mechanical contracting firms and the sector’s supply chain partners in Canada. While every effort is made to ensure the accuracy of the information, Mechanical Business, Content Media Group Inc., its staff, directors, officers and shareholders (‘The Publisher’) assume no liability, obligation or responsibility for advertised claims, for errors and/or omissions, or for the results obtained from the use of this information. Manufacturers’ instructions take precedence over published editorial. The publisher reserves the right to publish a printed correction in a subsequent issue for editorial errors, omissions and oversights. Subscriptions are available for $90 plus taxes in Canada and the U.S. Single copies are $15.00. Outside Canada and the U.S., the rates are $150.00 (annual) and $25.00 (single copy).

So if yo ou aree in Toronto for the CMPX show, turn to your you right at the top of the escalators and please stop by our booth to say hello and share a story or two. If you are not headed to the show, I invite i you to check out our Products in Profile section st starting on page 156; it’s like a trade show in print!

From time to time, Content Media Group Inc. makes subscribers’ names available to reputable companies whose products or services may be of interest to readers. If you would like your name excluded from these mailings, please notify the publisher.

The There I go pushing print again. Enjoy the read,

© Copyright 2016. The contents of this magazine may not be reproduced in any manner without prior written permission of the publisher. Proud members of:

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04.16

News www.mechanicalbusiness.com

Industry Exceeds Fundraising Goal The combined members of CIPH and HRAI have raised more than $2.2 million in cash and products in support of Habitat for Humanity during their 2014 – 2015 fundraising campaign, exceeding their goal of $2 million. The fundraising committee will host its biennial Gala in Support of Habitat for Humanity on March 15 at the Delta Toronto. ciph.com hrai.ca habitat.ca

AHR Expo Draws Crowd in Orlando In spite of the heavy snowfall in parts of the United States that preceded the show, the 2016 AHR Expo drew more than 60,000 HVAC/R professionals to the Orange County Convention Center in Orlando in January, including more than 2,000 Canadians. The threeday event featured over 2,000 exhibitors and numerous training sessions. The 2017 AHR Expo will take place from Jan. 30 to Feb. 1 in Las Vegas.

Canada Recommends Updates to Efficiency Standards

Kevin Fullan of Wolseley has been elected vice-chairman of MCAC’s associate council executive. He joins chairman Dan Milroy and 1st vice-chairman Mike Miller on the council executive board.

The Government of Canada has proposed several amendments to the Energy Efficiency Act that would increase the performance standards of 20 products. Nineteen products—including central air conditioners and heat pumps, chillers, commercial refrigeration equipment, and packaged terminal air conditioners and heat pumps—would align with efficiency standards that are already in force or soon to be rolled out in the United States. Efficiency standards for all residential gas-fired storage water heaters would align with U.S. standards for tanks with a rated storage volume of less than 208 L. The amendments would also update the scope, reporting and compliance requirements for gas fireplaces, gas furnaces and large commercial air conditioners and heat pumps.

mcac.ca

nrcan.gc.ca

ahrexpo.com

MCAC Rounds out Associate Executive

Follow Us on Twitter! It’s MB’s Twitter Roundup Caught the Twitter bug? We’ve got you covered with tweets about everything that matters to the mechanical trades in Canada. Follow us @mechbusiness.

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Paula Livingstone

Interesting Facts

Shaune MacKinlay

Deziree

@jumpypaula

@neverknownfacts

@ShauneMacK

It did not augur well for the repair of the sink that an auger could not reach the blockage.

A 2013 study found that, since 1960, air conditioning has cut heat-related deaths by 80 percent.

The most sustainable IKEA in Canada has solar panels, geothermal heat, LED lighting, etc.

I love how there’s a blizzard in New York and here in Canada it’s just cold, there’s barely any snow.

Jan 15, 2016

Jan 28, 2016

Jan 22, 2016

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@dezireetessierx

Jan 23, 2016


VISIT BOOTH N22 AND THIS COULD BE YOU! Housing Starts Up, Building Permits Stable In 2015

statcan.gc.ca cmhc.ca

Canadian Awarded RSES CMS Status Brendan Myers of Lanark, Ont., has been awarded Certificate Member Specialist (CMS) status by RSES after passing the association’s specialist exam in HVAC/R Electrical. rsescanada.com

2014 NOV/DEC $6.95

MAY/JUN E 2015 $6.95

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Brent Bu

PM #415 36047

On the

PM # PM #41 #4 #41536047 #415 41 4 1

Inn with Ch the Kitchen ef Michae l Smith

C M P X

36047 PM #415

Housing starts were up slightly in 2015, while building permits remained relatively stable. From January to December, 2015, there were 195,536 housing starts, compared to 189,329 in 2014. The increase was driven largely by Toronto’s condo market. On the building permits front, the value of permits issued in 2015 was $84.8 billion, down marginally from $84.9 billion in 2014 (a decrease of less than 0.1 per cent). This covers permits issued for residential and non-residential buildings across the country.

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THIS COULD BE YOU!

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Have you ever wanted to be on the cover of a magazine?

Well, now’s your chance! While you’re at CMPX 2016, be sure to stop by the Mechanical Business booth (N22). We’re partnering with Emerson on March 16 and 17 to set up a special photo booth for visitors. We’ll take your picture and give you a custom printout of yourself on the cover of Mechanical Business! Some of the best images will be displayed at the Emerson booth (1509). Best of all? Getting your photo taken is absolutely free! And who knows—we may even end up using your cover on a future edition of Mechanical Business! Be sure to renew your subscription while you’re at our booth. You can also meet the Mechanical Business team, offer us your valued feedback and maybe even pitch a story idea. Remember, we’re only taking cover photos on March 16 and 17, so be sure to swing by!

Distech Controls Named Grand Prize Laureate Distech Controls was recognized as a grand prize laureate in the SME Independent Manufacturer category of the Grands Prix Québécois de la Qualité late last year. The Government of Quebec gives the award to public and private organizations to acknowledge the quality of their management and global performance. distech-controls.com

Follow Us on Twitter @MechBusiness

Modine Innovation Tour Coming to Canada Modine has announced the dates for its North American Innovation Tour, which will feature a semi-trailer showcasing the company’s latest products. The truck stops in Toronto from Aug. 8 to 10 and Montreal from Aug. 22 to 24. The tour will also offer training for CEU and NATE credits. modineinnovationtour.com M e c h a n i c a l

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APP ALERT Time-Tracking App The busybusy time-tracking app allows contractors to check in and out of jobsites. Users can upload photos of works in progress and completed tasks. The app automatically uploads time cards to a central office, allowing the data to be exported for accounting and payroll purposes. It is available on Android and iOS devices. busybusy.com

Holohan Honoured

Snowmelt App Tekmar Controls’ Snow Melting app gives contractors and engineers access to mechanical and electrical drawings, materials, manuals and literature on Tekmar snow- and ice-melting controls. Users can enter design parameters to receive the information needed to complete a job. The app is available for Android and iOS devices. tekmarcontrols.com

Mechanical Business columnist Dan Holohan announced his retirement in advance of the 2016 AHR Expo in Orlando in January—but you’ll still be able to read his column in these pages each issue! Pictured here, Holohan (right) receives a career achievement award from Taco CEO John Hazen White, Jr. tacocomfortsolutions.com

Plumbing • Heating • Gas • Industrial • Actuation • Hydronics

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MEETing in Moncton MEET 2016—the Mechanical Electrical Electronic Technology show—returns to the Moncton Coliseum on May 18 and 19. The biennial event is expected to attract thousands of attendees in the mechanical sector from Canada and the U.S., and will feature hundreds of exhibitor booths. masterpromotions.ca

Canadian Receives Award of Excellence John Goshulak (left), vice-president of sales and marketing at Weil-McLain Canada, was honoured with the Carlson-Holohan Award of Excellence during the 2016 AHR Expo. The award recognizes outstanding contributions to the hydronic industry. As the award recipient, Goshulak will now serve as the guardian of the original wheel calculator designed by Bell & Gossett’s Gil Carlson. weil-mclain.ca

ICP Names Canadian Distributors of the Year International Comfort Products Canada announced its Canadian distributors of the year in January. Sinclair Supply of Edmonton was named Tempstar distributor of the year, TTI Climatisation Chauffage of Montreal was named Comfortmaker distributor of the year and Wolseley Canada of Burlington, Ont., was named KeepRite distributor of the year. Pictured above are ICP Canada general manager Mike DuFour, ICP regional business manager Bruce Morton, Sinclair Supply’s Terry Wiebe, and Charlie Piranian, ICP’s general manager of North American sales. icpusa.com M e c h a n i c a l

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News www.mechanicalbusiness.com

Danfoss Commits to Sustainability Prior to the COP21 Climate Summit in Paris in December, Danfoss announced a plan to reduce its energy consumption by 50 per cent by the year 2030. The company intends to reduce energy consumption in factory buildings by 25 to 30 per cent, cut its CO2 emissions in half and harness power from the 2MW solar park next to its headquarters in Nordborg, Denmark. danfoss.com

Hot Rod Receives Book Dedication

CIPH Ontario Eyes High Performance

John Siegenthaler (right) honoured Mechanical Business columnist Bob “Hot Rod” Rohr at the 2016 AHR Expo by announcing that he was dedicating his book, Heating with Renewable Energy, to Rohr. Rohr read Siegenthaler’s manuscript and offered his expert feedback prior to the book’s publication.

“How do you develop the inner skills so that you can still be at your best when under stress?” asked Dane Jensen, CEO of Performance Coaching, during the January regional business meeting of CIPH Ontario. Jensen (pictured) works with Olympic and other elite athletes. He explained that there are commonalities between high performance in sport and executing at a high level in business, and shared a number of the breathing and mental fitness techniques that elite athletes use to be at their best, when the moment matters. In addition to the coaching session, several long-serving industry members were recognized during the business meeting, including a 25-year plaque presented to Peter Stojanov of Onward Sales & Marketing. ciph.com

PCL Honoured by Johnson Controls Edmonton-based contractor PCL was among 11 companies from around the world honoured at the sixth annual Johnson Controls Supplier Excellence Awards in February. PCL received the Leadership Award for its commitment to innovation, sustainability, customer satisfaction, shareholder value and quality. “We are proud to recognize 11 world-class suppliers today for their significant contributions to our success,” said Johnson Controls CEO Alex Molinaroli. “We appreciate these suppliers for their relentless focus on quality, efficiency, delivery and service.” pcl.com johnsoncontrols.com

B.C. Supplier Launches 2016 Fundraising Campaign Raven Supply, based in Surrey, B.C., has launched its 2016 fundraising campaign. The company hopes to raise $20,000 by the end of the year for Room to Read, a non-profit organization dedicated to promoting literacy and gender equality in the developing world. The money will go toward 50 education scholarships for girls in Cambodia. Raven Supply has partnered with Room to Read since 2013 and has raised a total of $104,196 for the group. Its 2015 fundraising efforts paid for a refurbished library in India, in addition to 50 scholarships for Indian girls. ravensupply.ca roomtoread.org

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04.16

Movers & Shakers www.mechanicalbusiness.com

Dow and DuPont Announce Merger

Eemax Now a Rheem Subsidiary

The Dow Chemical Company aand DuPont—both manufacturers of refrigerant and glycol—have aannounced they are combining their businesses into DowDuPon nt in an all-stock merger of equals. DowDuPont intends to separatee its business into three distinct companies. The merger is expeccted to close in the second half of 2016.

Rheem has purchased Eemax, a manufacturer of electric tankless water heaters. The company is now part of Rheem’s water heating division and will act as a wholly owned subsidiary of Rheem. rheem.com eemax.com

dow.com dupont.com

JCI and Tyco Announce Merger Johnson Controls and Tyco, a provider of fire and security systems, have entered into a merger agreement. The combined businesses will operate under the name Johnson Controls plc. The deal is expected to close by the end of 2016. johnsoncontrols.com tyco.com

Yorkland Controls Acquires Wiles-Legault Yorkland Controls has acquired Wiles-Legault, an Ottawa-based wholesaler of HVAC/R control parts and systems. Wiles-Legault will become a business unit of Yorkland Controls and remain under the leadership of Ron Gravelle. yorkland.net

wiles-legault.com

Pentair Acquires Erico Pentair has purchased Erico Global Company, a manufacturer of electrical and fastening products for mechanical applications. Erico has 1,200 employees in 30 countries. pentair.com

Honeywell Picks Up Elster Honeywell has purchased the Elster Division of Melrose Industries. Elster is a manufacturer and supplier of thermal gas solutions for commercial, industrial and residential heating systems. The deal closed on December 29, 2015. honeywell.com elster.com

Vision Gets New Owner Component Hardware Group has acquired Ontario-based Specialty Food Service Hardware and its sister company, Vision Parts & Accessories, Inc. componenthardware.com visionparts.ca

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Wolseley y Expands p in Edmonton Wolseley has opened a new plumbing and HVAC/R branch in downtown Edmonton, located at 10523 108 St. NW. The new facility carries Wolseley’s full suite of plumbing and HVAC/R products. Pictured above: branch manager Mitch Decoteau with counter salesperson Allison Schuh. wolseleyinc.ca

Powrmatic Relocates Ottawa Branch Powrmatic has relocated its Ottawa branch to 1412-B, Star Top Road, near Highway 417 and Cyrville Road. The branch can be reached by phone at 613-230-7160, or by fax at 613-230-0685. powrmatic.ca

Panasonic to Buy Hussmann Panasonic is acquiring 100 per cent of the shares of Hussmann Corporation, a manufacturer of refrigerated display cases and systems. Hussmann will act as the base of Panasonic’s food distribution business in North America, with the Hussmann brand continuing to be used. The deal is expected to close on April 1, 2016. panasonic.com hussmann.com

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04.16

People in the news www.mechanicalbusiness.com ROB WATERS is now the owner of Solar Water Services in Guelph, Ont. With more than 30 years of experience in the hydronic heating and solar thermal industries, his new firm offers training, consulting and project management services.

ANDREW CLARK has been promoted to vice-president of sales with Novanni Stainless Steel Sinks. Previously the company’s director of national sales, Clark has over 20 years of experience in the wholesale and distribution segments of the plumbing trades.

SPENCER KNOWLER is the new Greater Toronto Area West territory sales manager for Goodman Manufacturing. He has over 13 years of sales experience in residential, retail and hospitality markets.

GILLES LEGAULT has joined Viega as the district sales manager for Quebec. He has more than 20 years of experience in the plumbing and heating industry.

PAUL DENEVE has been appointed the director of sales branch operations for Ecco Supply. Deneve began working at Ecco as a commercial/industrial sales rep in 1996 at the company’s Regina branch. He now joins Ecco’s corporate operations executive team in Langley, B.C.

Philippe Roy has joined the Granby team as a Quebec sales rep.

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MIHA KAVCIC has been named the head of North American business sales and development for Danfoss. He will oversee the company’s business in the heating market. Kavcic has over 15 years of experience with Danfoss, serving most recently as vice-president responsible for the company’s global hydronic balancing and control product business.

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LEO VAILLANCOURT has joined Navien as a trainer for Western Canada. Vaillancourt has extensive experience in the hydronic field, and currently serves on the board of the Canadian Hydronics Council. He’s also served as president of the Hydronics Advisory Committee and been a member of the National Hydronics Design Standard Committee.

PHIL WARREN has been promoted to Eastern Canada account manager at Saniflo. He will oversee the company’s growth in Eastern Ontario, Quebec and the Maritimes. Warren has been with Saniflo for over two years.

KENNETH EGGLESTON has been promoted to national sales manager for SpacePak with Mestek. He has over five years of prior experience as a project manager for SpacePak, as well as several years’ experience at Mestek’s research and development centre.



04.16

Profile Marie Li-Ying: A Good Steward

Ask recently elected chair of Refrigerant Management Canada Marie Li-Ying why she became involved with the organization that manages the disposal of refrigerant at the end of its use and she’ll likely explain that getting involved is the bestt way to stay up to date, and to help orchestrate positive change. “Anyone that I’ve worked with, from the individuals ividuals in the industry, to RMC and the government, everyone is extremely tremely dedicated,” she said during a recent interview from her officee in Mississauga, Ont. “For me, it has been a breath of fresh air. It iss not only the financial aspect of things, we are always conscious of our footprint on the Earth.” Originally structured to handle the end of lifee of CFCs, RMC added

24

Q A

Tell us a little about what you do at Honeywell.

Q

How has the regulatory environment surrounding refrigerants changed over the years?

A

We’ve had to go through the Montreal Protocol, the Kyoto Protocol, and other regulations that are being put in place to ensure that those refrigerants in Canada have a cradle-tograve process.

Q A

Why should the work of RMC matter to the trade?

I manage the fluorine business overall for Honeywell. It is a chemical business, at the end of the day, which is a heavily regulated by different agencies. I make sure we are in compliance.

I view RMC as a value-add to anyone doing business in the refrigerant field. How do you know where your product comes from? How do you know how the end of life of the product will be handled? That’s the advantage of buying from a wholesaler who is a member of RMC. You know where the product comes from. You know how the product is going to be handled when you don’t need it anymore. That’s very important.

the stewardship of HCFCs to its purview a short time ago, and is now looking to include HFCs within its scope. “It has been a challenge to keep RMC afloat financially. As the volume of CFCs and HCFCs are reduced, so too is the revenue of RMC, and yet the work still has to be done. You still have to take care of the end of life of unwanted CFCs and HCFCs.” RMC recently presented Environment Canada with a draft stewardship plan for halocarbon refrigerants that would affect all importers and manufacturers of these chemicals used in stationary refrigeration and air conditioning. RMC expects the second notice of the plan to be published in Canada Gazette later this year, at which point RMC could develop a process to accept HFCs into its program.

BIO Name: Marie Li-Ying Title: Business Manager-Fluorine Products with Honeywell Limited Association Title: Chair, Refrigerant Management Canada Joined the industry: 1989

FAST FACTS 1. Originally from Mauritius, Marie enjoys travelling. Paris and London are two of her favourite international destinations. 2. A lover of the theatre, she and her family enjoy the Stratford Festival. 3. She also enjoys cooking and spending time with family.

DID YOU KNOW? Mauritius is an island nation of approximately 1.2 million people in the Indian Ocean, off the east coast of South Africa.


Why are homeowners talking about Goodman?

Seems like lots of people are talking about the Goodman® brand these days. Nearly every day, comments and ratings from homeowners across North America are now being captured and placed on display. To find out how homeowners rate Goodman brand products simply visit www.goodmanmfg.com/reviews. Goodman Locations 1055 Cardiff Blvd., Mississauga, ON L5S 1P4 1161 Parisien Street, Ottawa, ON K1B 4W4 15700 Robins Hill Road, London, ON N5V 0A4 46 Zatonski Avenue, Brantford, ON N3T 5L8 8305 Jane Street, Unit 3, Vaughan, ON L4K 5Y3 963 Brock Road, Suite 1-5, Pickering, ON L1W 3A4 41 Brockley Dr, Unit #8, Hamilton, ON L8E 3C3 2640 Jacques Cartier-Est, Longueuil, QC J4N 1P8 4313 Autoroute Des Laurentides, Laval, QC H7L 5W5 6741 Cariboo Road, Unit 111, Burnaby, BC V3N 4A3 18043 111th Avenue, Edmonton, AB T5S 2P2 7007 54th Street SE, #141, Calgary, AB T2C 3C2 807 60th Street E, Saskatoon, SK S7K 5Z7 107 Mountianview Rd., Unit 1, Winnipeg, MB R3C 2E6

Spoiler Alert: Regardless of the type of Goodman brand product, the reviews are quite exceptional. When homeowners have their local dealer install a new Goodman brand heating or cooling system, it’s not unusual to get a review that reinforces the brand’s slogan, “Thank goodness for Goodman®”.

Review*

++++ 4.7

I purchased this equipment after researching the major brands and speaking to several HVAC installers. The equipment is well built and a m. The installer great value. Goodman has an excellent warranty program. uality. I noticed was professional and his workmanship is of the highest quality. m impressed at an immediate difference in the comfort of my home. I am how quiet the unit is. - smithke

*Goodman uses the industry leader in homeowner reviews, BazaarVoice, to administer and validate the reviews you see on the website. This means reviews are directly from homeowners, with checks to prevent fabrication, modification, or fraudulent activities. To see how Goodman authenticates reviews, please see BazaarVoice’s Authentication Policy at www.goodmanmfg.com

For more information about the complete high-efficiency value product line from Goodman, simply contact your local Goodman brand distributor or sales representative. Our continuing commitment to quality products may mean a change in specifications without thout notice. © 2016 Goodman Manufacturing Company, L.P. · Houston, Texas · USA

www.goodmanmfg.com manmfg.com

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HYDRONICS

B y B o b “ Ho t R o d ” Rohr You can assemble all the ingredients of a delicious dish, but if you don’t follow the recipe you may end up with something inedible. The same applies to hydronic systems. Consider the components, and their functionality, as you build an efficient and elegant system.

What’s H

ydronic systems are designed to move or transfer energy via a fluid. This could be a hot water heating system, such as radiant or baseboard fin-tube, or any fluid-based HVAC system, regardless of the heat source or emitters, including solar thermal systems, geothermal systems and chilled water systems. To perform up to expectations, each and every one of these systems needs to have its critical components properly sized, oriented and installed.

UP? Hopefully your air purger!

These components can include the parts that rid the system of dirt, air and, possibly, magnetic particles. Also on the must-have list is the ability to protect the system, so relief valves, low-water cutouts, flow control, temperature regulation and limiting switches all come into view. And the system may need to be zoned for comfort or efficiency. Balancing is important in multiple-zone systems. Temperature mixing may also be desired or required. And the expansion of the fluid in closed-loop piping is yet another part of the system design and installation.

Bob “Hot Rod” Rohr has been a plumbing, radiant heat and solar contractor and installer for 30 years. A longtime columnist and trainer, he is manager of training and education with Caleffi North America. You can reach Hot Rod at bob.rohr@caleffi.com.

HOT ROD’S

NOTEPAD Circulating the fluid requires careful selection of the pump based on the actual load conditions. Domestic hot water recirculation also requires some pump sizing experience.

Get any of the parts, sizes, or even location or orientation wrong and the system won’t likely live up to its billing.

Most manufactured parts and assemblies will have technical and installation sheets available with the product. These are often included in the box. In this day and age, electronic versions of these important documents are a just a few clicks away.

Thankfully, the manufacturing industry has stepped up to offer a wide variety of parts and pieces to handle all these tasks and more. At times the selection may feel overwhelming, however you just need to think piece by piece.

In some cases, installers become lax in reading the installation directions. Perhaps they feel that one valve or brand is just like any other they have installed. Sadly, installation sheets sometimes become kneepads or paper for lighting pilot lights. continued on page 30

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continued on page 28

Where questions or concerns do come up, look to the chain of distribution for help. If the supplier of the product doesn’t have an answer to your questions, consult with a local factory rep. If needed, you can also contact the manufacturer’s technical support. When seeking this help, have part numbers at the ready, along with digital pictures or videos. Facetime is another great way to communicate from a jobsite, and is a particularly good way to communicate when a problem is noise related. Manufacturers are continuously offering product specific training, and lots of training programs are available online. Many suppliers have YouTube channels with archived training, but beware of DIYer produced “advice” videos online. Vet the source of the videos before you buy into the recommendations. It’s much easier to do a job correctly the first time, especially when it comes to hydronic systems that may require a drain down or taking the system out of operation to correct an installation glitch. So pick the perfect ingredients, follow the recipe, and place those components properly to provide premier performance.

Match Your Fluid Make sure that the component you have selected is compatible with the fluid in the system, and pay attention to glycol percentages. Temperature and pressure ratings will also be provided with the product, which can help match up the right item for the task. The quality and condition of the fluid also have a lot to do with the performance and reliability of all the components in the system. Testing the fluid condition every year can prevent premature failure or inadequate performance of the various parts in the system.

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Quality Checks A reputable manufacturer will engineer and test a component to assure that it will provide years of trouble-free and efficient service. Typically, testing is performed to ensure that the component will perform under all the expected operating conditions covered, and that performance expectations are met or exceeded.

In many cases the valve or component will receive thirdparty testing, listing and certification. The authority having jurisdiction may impose other local requirements for the type or performance of the component, as is often the case with backflow preventers. Once the part or assembly arrives at the jobsite, it becomes the installer’s responsibility to ensure it is applied and installed properly. In many cases an inspector will oversee the final job and confirm that, at the least, the system is code-compliant.

A HANDY SCAN A “digital age” way to access information and training is via QR quick response codes. These square-dotin-a-square-grid label codes can be scanned with a smartphone or tablet. Originally developed in 1994 by the Denso Corporation for tracking automotive components, they are now a part of everyday life. You may see life-sized versions of QR codes on transit buses and billboards, or smaller ones in the ads in this magazine. A number of manufacturers in our industry are including them in their packaging so that technicians have easy access to support documents. A scan can take you directly to information or a video explaining the installation requirements. The tech support QR codes do not tend to go into product specs or sales spiels. Instead, they offer just the hard quick facts the installer needs to properly and safely install the component. These videos are typically short, so there is no reason not to take the time to ensure you have the best plan.

PLUMB AND LEVEL A simple pocket level can go a long way toward ensuring parts and pieces will function properly. Air separators or vents that have float mechanisms need to be plumb and level to provide proper operation. This ensures the float mechanism inside does not hang up on the inside of the body. Some products have directional arrows cast, forged or stamped right into them. Safety relief valves may be limited to certain orientations, same for flow switches, fill valves and backflow preventers, so check those instructions, and position the parts right.

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ALBERTA RETROFIT

B y Gr eg Dalgetty

Bringing in the boilers Martin Kluck of Byron’s Plumbing

W

hen homeowners on an acreage outside of Calgary were struggling with a lack of hot water and space heating, they turned to Byron’s Plumbing to find a solution. Their large custom house – a 10-year-old, 13,000-square-foot bungalow with a five-car garage – was being serviced by a 1,500,000 BTUH commercial boiler. “It was almost like hitting a thumbtack with a sledgehammer. It was too big of a commercial-style boiler that was coming on very fast, hitting its temperature and then turning off,” recalls Martin Kluck, Byron’s hydronic designer. “They were having control board issues, but they were also experiencing overheating in the mechanical room.” The home features radiant in-floor heating, high-temperature underfloor heating on the main level and extensive snowmelt. Kluck and his team conducted a heat-loss calculation, and determined that the house would be best served by two 400,000 BTUH fire-tube boilers.

If one boiler goes down, the other acts as a backup to ensure space heating is uninterrupted.

2

better than one

Practicality was top of mind when Kluck decided to go with a dual-boiler system. Both boilers provide space heating, while one has a domestic hot water priority. If one boiler goes down, the other acts as a backup to ensure space heating is uninterrupted.

“A lot of the homes out on acreages use a dual-boiler system,” he explains. “A redundant system makes for easier serviceability. If you have an issue with one boiler, you can still maintain space heating with the other.” The system design was especially useful for the house’s high demand for hot water. “In this house, there’s a shower in the master en suite that runs at 30 gpm at full capacity,” Kluck says. “That’s a very high demand, so the dual-boiler system has worked really well for that.” The system also affords the homeowners considerable peace of mind during Alberta’s blustery winters. “With the one-boiler system, if you ran into a problem – and you never run into a problem when it’s warm outside – a technician would have to travel out there to assess the situation. But the two boilers installed now stage together, and there’s no interruption to space heating.” continued on page 34

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It’s A Great Trick If You Can Do It. We Did.

The Tankless Water Heater … Reinvented. Introducing the Aqua2 – the world’s first tankless water heater that thinks it’s a boiler. After all, how many tankless units do you know that offer a pipe-within-a-pipe heat exchanger? You won’t find tangles of wires in this 190,000 BTUH service-friendly unit. And how about Y a flowrate of 7.02 GPM and 2” vent capabilities? Or its hyper-efficient rating of .954 UEF? Best of all, despite all its high-tech boiler-like features, it is the most economically priced tankless on the market today. Period. Check us out today. CONDENSAZIONE

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ALBERTA RETROFIT

Retrofitting within Reason

K

luck’s team decided to remove the commercial boiler that was in place, along with a 200-gallon buffer tank, and replace it with the two fire-tube boilers and a hydraulic separator. But Kluck was sure to steer clear of any unnecessary replacements. “On the distribution side of the hydraulic separator, we kept the original system. We didn’t feel the need change to everything,” he says. “You need to consider the economics for the customer. The replacements have to be justified.”

Meeting Expectations

Bryon’s Plumbing also kept the control system that was in place prior to the retrofit.

B

“We weren’t going in there to replace everything,” Kluck explains. “But we also weren’t going in there to replace one 1,500,000 BTUH boiler with another 1,500,000 BTUH boiler.”

“The techs working on this project did a terrific job,” Kluck says. “They made the job so much easier. Everything went smoothly. We were happy with the install and happy with the product.”

Kluck ran into a slight challenge with venting, since he was replacing a boiler with a single vent with two new units. But the boilers chosen for the job allowed for side-wall venting, which addressed the issue nicely. The new system also features a remote boiler control, which helps with troubleshooting and system monitoring. “We can monitor and do adjustments on their system from a tablet or smartphone,” Kluck says. “It’s like we’re in the mechanical room without actually being there.” Plans are also in place to add a third boiler to the home to service a large indoor pool the homeowners are having built.

yron’s Plumbing received positive feedback from the homeowners on the new boiler system. Showering and domestic hot water needs are now being met, in addition to space heating requirements.

Byron’s Plumbing CEO Wayne McNeely was also thrilled with the results. “Martin and the team were able to start with a problem, ask the customers what they wanted and needed, do proper heat-loss calculations, figure out the best way of giving the best and most efficient system, and then execute,” McNeely says. “I love what my team did with this house, and I really loved being able to sit down with the customer and manufacturer to renew their faith in plumbers. “And to top it off, we were able to install a new monitoring system that helps us look after the home for the customer,” McNeely continues. “It’s just cool. It’s emotional and technical— it’s a hydronic geek’s dream.”

FAST FACTS: Martin Kluck A journeyman plumber, Martin Kluck joined Byron’s Plumbing in 1989. He is certified by the Canadian Hydronics Council as a hydronic designer.

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Hand

hygiene ALL IN THE SINK

P

roper sink and faucet design can encourage a more repeatable, consistent handwashing procedure that supports efforts for improved overall hand hygiene.

A

ccording to the U.S.-based Center for Disease Control and Prevention, about one in 25 hospital patients acquires at least one healthcareassociated infection (HAI) every day. The Public Health Agency of Canada maintains that simple handwashing continues to be the most effective way of preventing HAIs to patients, staff and visitors in all healthcare settings. Even though the clear benefits of handwashing have been proven, the lack of consistent handwashing practices continues to be a significant problem.

A COMPREHENSIVE APPROACH The phrase “hand hygiene” represents a new term in the healthcare vocabulary, replacing the more narrow term “handwashing.” Hand hygiene is a comprehensive term that refers to handwashing, hand antisepsis and actions taken to maintain healthy hands and fingernails. Hand antisepsis is a process for the removal or destruction of resident and transient microorganisms on the hands using an antiseptic agent, either by rubbing hands with an alcohol-based rub or handwashing with an antiseptic soap. Hand antisepsis has also been referred to as antiseptic handwash, antiseptic hand rubbing, hand decontamination and hand disinfection.

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In restrooms with manual faucets, handles are a prime breeding ground for germs. Touching faucet handles after washing simply re-contaminates hands and reverses much of the good that came from washing in the first place. While some experts recommend that restroom visitors use a paper towel to turn faucets off, the reality is users are either unaware of this advice, do not care to follow it, or restrooms are not stocked with paper towels. Therefore, touchless, sensor-operated faucets can contribute to a higher level of handwashing hygiene. The advantages of sensor-operated faucets extend beyond the public restroom to almost any other type of handwashing station, especially in applications requiring the highest levels of cleanliness. For example, proper handwashing is particularly essential with healthcare workers, who can unwittingly accelerate worker-to-patient and patient to-patient germ transmission.


Jason Boyd is the LEED-accredited marketing manager for Dobbin Sales Ltd., the Canadian agency for Sloan Valve Company, and is also the general manager at NEO Valves Ltd. He can be reached at jboyd@dobbinsales.com.

in Healthcare Settings NEW TECHNOLOGIES

N

ew faucet technology exists that automates handwashing into a simple, timed three-step process. The faucet delivers water and soap in a pre-programmed sequence, including a timed soap scrubbing period that supports CDC and Public Health Canada hand hygiene recommendations.

PROPER TECHNIQUE The “right way” to wash your hands is to wet your hands with clean, running water (warm or cold) and apply soap. Rub them together to make a lather while scrubbing them well, making sure you get the backs of the hands, between the fingers and under the nails. Keep this up for 20 seconds— the CDC recommends singing “Happy Birthday” twice—and then rinse under running water, before drying with a clean towel or air dryer. Reality shows us that this technique is rarely used. Michigan State University researchers camped out in public restrooms, and found only five per cent of people properly washed their hands long enough to kill infection-causing germs and bacteria. Twelve researchers were deployed undercover to public restrooms located across a college town for the study. They observed more than 3,700 people using public restrooms, and found 95 per cent of them were cutting corners. Thirtythree per cent of people didn’t use soap, while 10 per cent skipped handwashing entirely. The average handwashing time was six seconds, far below the CDC’s recommended duration. Men were much worse than women, the researchers observed. Fifteen per cent of men didn’t wash at all, compared to seven per cent of women. When they did wash, 50 per cent of men used soap, compared to 79 per cent of women.

Other supporting technology available includes a visible LED that remains lit while hands are being washed. The LED may also prompt healthcare workers for the amount of time prescribed by established protocols with a countdown feature. Today’s sensor-operated faucets include a wide range of programming options to not only encourage improved hand hygiene but also hygiene flush options that allow for the faucet to turn on automatically during periods of non-use. Another area that needs to be addressed in healthcare faucet selection is spray heads, or what a layperson would typically call an “aerator.” An aerator is usually a simple, mesh screen made of metal or plastic that is attached to the end of a faucet with a housing. These spray heads affect the stream of water coming from the tap. The typical aerator spray head most often used in homes and apartments is the only type that truly mixes air into the water. It produces a larger, whiter aerated stream that is soft to the touch and nonsplashing. DID YOU KNOW?

Room air can contain bacteria While drawing air from the room and, when mixed with water, around the faucet isn’t a problem in most it can potentially contaminate residential and commercial facilities, it the water. For this reason, can be a concern in hospitals, senior care “laminar flow” spray heads facilities, and medical labs. Room air can are recommended for use in contain bacteria and when mixed with healthcare facilities. water, it can potentially contaminate the water. For this reason, “laminar flow” spray heads are recommended for use in healthcare facilities. Laminar spray heads provide a single, crystal clear, non-aerated, non-splashing stream that is most useful for high-flow applications or healthcare facilities. From medical equipment to doorknobs, bed rails and light switches, medical facilities have numerous surfaces that can be contaminated by pathogens. Due to the nature of their use, sinks and faucets are the most critical areas to address in proper plumbing design. Handwashing stations are the last line of defense against the spread of bacteria. The Public Health Agency of Canada has produced a comprehensive guideline surrounding hand hygiene practices, which is designed to protect Canadians from illness. With such a wide range of product to choose from, faucet selection is a critical component to support these established guidelines and create a healthy environment for all.

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PLUMBING By M a rk Sa l es

T

oilets account for 30 per cent of the water used in the average household. Given the cost of water and today’s greater emphasis on conservation efforts, some homeowners and business owners might want to reconsider ushing clean, drinkable water down the toilet. Greywater recycling systems recover shower and bath water so it can be repurposed for toilet-ushing and irrigation systems. These systems can be installed fairly easily, but it is essential that greywater be isolated from the rest of the plumbing in a house or building to ensure it does not enter the main water lines.

PLUMBING A

Greywater System

To ensure a successful and safe greywater system installation, here are a few things to keep in mind.

GREYWATER SOURCES

PROPER PIPING

Shower and bath drain water is generally viewed as the best primary source in greywater systems. The water from these drains can be safely routed to a greywater recycling system located in the mechanical room, and then rerouted to the toilets in a house or building.

1PEG [QW JCXG KFGPVKĆ‚GF VJG UJQYGT CPF DCVJ FTCKPU VJCV YKNN HGGF C ITG[YCVGT system, it is crucial that the pipes carrying greywater be isolated. After the greywater is processed in the recycling unit, it can be repurposed HQT VQKNGV ĆƒWUJKPI 9CVGT YKNN GZKV VJG TGE[ENKPI WPKV XKC C TKUGT RKRG VJCV KU VJGP branched off to the toilets. Since this water is non-potable, it must be run through purple pipe or pipe labelled “non-potable—do not drink.â€?

Kitchen water should never be used in these applications. It tends to have a high concentration of oils and particulate matter that can overwhelm a system. No pipes that handle any form of food waste should be routed to a greywater recycling system. Shower and bath drains usually provide enough water in a greywater system to OGGV V[RKECN VQKNGV ĆƒWUJKPI FGOCPFU but when this is not enough, laundry water may also be used. However, it is essential that laundry water be RCUUGF VJTQWIJ C Ć‚NVTCVKQP U[UVGO RTKQT to being recycled. It often contains particulate matter, oil and dirt that must be removed before the water can be repurposed. continues on page 40

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%GV 3FC 6?RCP 3F?R !PMIC (R

LB 6GLi Plumbers are constantly performing repairs

resulting from poor quality water. Hard water, iron DQG FKORULQH FDXVH VLJQLĹľFDQW GDPDJH WR SLSHV VHDOV ZDWHU KHDWHUV ERLOHUV Ĺľ[WXUHV KXPLGLĹľHUV dishwashers and clothes washers. As a trusted water professional, you owe it to your customer to Finish the Job and Fix The Water That Broke It!

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PLUMBING continued from page 38

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Recycling Water at the

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Mark Sales is the CEO of Greyter Water Systems. He can be reached at msales@greyter.com.

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SHAVING 5JCXKPItYJGVJGT KVoU VJG HCEG QT NGIUtV[RKECNN[ WUGU CDQWV C ICNNQP QH YCVGT

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1874

1936

1996

2014

C.J. Smith establishes the company

A. O. Smith Patents the glass-lined water heater

Launches the Cyclone速 Commerical Water Heater

Cyclone速 Mxi Launch

Continues to Lead Come see the Cyclone速 Mxi March 16th - 18th at booth #2023 at the CMPX Show!

UP TO 98% THERMAL EFFICIENCY

Provides fully modulating combustion to precisely meet demands. Exclusive advanced LCD electronic control, with built-in diagnostics.

Top mounted components include new spark ignition, quiet operation burner and blower combination.

Enhanced PermaGlas速 glass lining process that provides superior tank protection against corrosion.

For more information, please visit www.hotwater.com.


INSULATION Steve Clayman is the director of energy initiatives with the Thermal Insulation Association of Canada (TIAC). He can be reached at steve.clayman@tiac.ca.

By S te v e Cl a y m a n

why Mechanical

Insulation:

SHOULD I CARE?

Pipe Insulation? Duct insulation? Equipment insulation? Things that don’t light up, beep, come with touchscreens and remain mostly out of sight? And, no moving parts to wear out? What can be exciting about that?

CONDENSATION CONTROL Summer, and a leisurely afternoon on the patio

Not much really, unless of course you would like to reduce energy consumption, address condensation issues and mould growth, protect people from burns, save water, and maybe even look at how to help reduce the impact of Legionella.

with a cold one in a glass; the water droplets

Perhaps “exciting” needs take on a broader meaning.

condensation, and it means trouble.

on the outside of the glass are comforting. When it comes to these same water droplets on a pipe, well, that’s not so comforting. That’s

The accumulating water dripping on a floor could ruin flooring materials, create a slip hazard and lay the conditions for mould growth. A combination of higher humidity and a cold surface means moisture will come out of the air and condense on cold surfaces. We need to prevent this. A sufficient insulation thickness is required, along with a vapour barrier that is properly sealed. The specific humidity level, ambient temperature and fluid temperature inputs will generate the optimum insulation thickness using an appropriate calculator tool. In addition, the tables in ASHRAE 90.1-2010 and NECB-2015 address minimum insulation thicknesses for a specific set of criteria.

INSULATING FOR PERSONAL PROTECTION According to research done by ASTM International, piping, ducting and equipment with a surface temperature of 40°C (104°F) and higher will cause discomfort when there is skin contact. Pain will be experienced at 44°C (111°F). At 70°C (158°F) there will be “complete transepidermal necrosis (cell death).” Keep in mind that water boils at 100°C (212°F) and that most hot water systems run at temperatures between 49°C (120°F) and 82°C (180°F).

It becomes imperative that surface temperatures on mechanical equipment where there is the possibility of skin contact be kept at under 40°C (104°F). Steam lines are another matter and even more critical. The way to maintain a safe surface temperature is with the correct insulation thickness, and once again we look to appropriate calculator tools to determine what that should be. continues on page 44

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AT H US OT IT BO VIS PX 424 CM 1

DESIGNED FOR USE ON COMMERCIAL AND INDUSTRIAL STEAM APPLICATIONS

Eliminate the need to weld steam systems •

Available in 2 – 8" | 50 – 200 mm sizes

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9138 REV C 02/2016 Victaulic and all other Victaulic marks are the trademarks or registered trademarks of Victaulic Company, and/or its affiliated entities, in the U.S. and/or other countries. The terms “Patented” or “Patent Pending” refer to design or utility patents or patent applications for articles and/or methods of use in the United States and/or other countries. © 2016 VICTAULIC COMPANY. ALL RIGHTS RESERVED.


INSULATION

continues from page 42

DOING OUR PART TO CONSERVE ENERGY Energy has a cost to it, regardless of where the price of oil or natural gas sits. My hydro bill doesn’t ever seem to go down. It goes the other way, and that’s up. This doesn’t make sense to me, but it must to some other people. As I see it, I have a responsibility to myself to reduce energy consumption if I want to minimize what it costs me. I also have a responsibility to reduce greenhouse gas emissions, simply because everyone will be better off for it. So, I change lighting, drive a more fuel-efficient vehicle and take public transport, and I buy locally grown food. Every little bit counts, but what is often overlooked is the energy consumed in moving fluids and air in an industrial or commercial building, or in a residence. Consider that you have to deliver domestic hot water from a boiler to a washroom over a given distance. You want the delivered water temperature to remain as close as As I see possible to the temperature at the boiler, but if the it, I have a responsibility piping carrying the hot water is not insulated, or if it is poorly insulated, the water will lose heat along to myself the way. to reduce

energy consumption if I want to reduce, or minimize, what it costs me.

This means the boiler will have to work harder to maintain the desired temperature, which results in wasted energy. The harder a boiler has to work, the more natural gas or electricity it will use, and this wasted energy means wasted money for the building owner, and higher greenhouse gas emissions that affect all of us.

SAVE WATER SAVE ENERGY It takes energy to move water and if we waste water, we waste energy. This is referred to as the “Water-Energy Nexus.” The American Society of Plumbing Engineers (ASPE) has determined that when we allow a hot water faucet to run for more than 30 seconds for the water to come up to temperature, we are wasting water. At 15 seconds we’re fine, and at 20 seconds we’re marginal. Heat loss along the length of pipe will reduce the initial hot water temperature at the faucet, which means we are more likely to land in the 30 second range waiting for hot water delivery. Again, insulation can help. In a recirculating system, the correct insulation thickness will definitely slow heat loss. When water remains stationary until a faucet is turned on, heat loss will occur regardless of the amount of insulation on the pipe. In cases where water is susceptible to freezing, a supplemental heat source is required in the form of electric heat tracing under the insulation.

COMBATTING LEGIONELLA

Reducing the amount of heat along a pipe calls for insulation around the pipe and for the length of the pipe run (there are some exceptions). But, what kind of insulation and how thick should it be? The American Society of Heating, Refrigeration and Air-conditioning Engineers (ASHRAE) answers this question for most applications in Tables 6.8.3A and 6.8.3B, “Minimum Pipe Insulation Thickness” of ASHRAE 90.1-2010. This is cited in the British Columbia Building Code and the Ontario Building Code. Similar information is also available in the National Energy Code for Buildings (NECB-2015), Table 5.2.5.3. “Minimum Thickness of Pipe Insulation.” Both Standards also reference minimum thicknesses for duct insulation.

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Legionella is nasty, nasty stuff that mostly affects elderly people. The illness can be contracted when someone inhales moist air containing the bacteria. This can happen when taking a shower. Legionella bacteria thrive within a range of temperatures, generally between 20°C and 50°C (68°F to 122°F). In colder temperatures it remains dormant, whereas very hot temperatures will kill it. Water in institutions is treated with a chemical to kill the bug. Maintaining a constant hot water temperature in the piping system is also important, and having the optimum thickness of mechanical insulation adds an additional layer of protection.


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By Dan Jones HVAC

HVAC

The president of UV Resources, Dan Jones is an ASHRAE Member and a corresponding member of the ASHRAE Technical Committee 2.9 devoted to ultraviolet air and surface treatment. He can be reached at dan.jones@uvresources.com.

By D a v i d T on e r

TAPPING INTO BAS FOR SMALLER BUILDINGS

UV-C for Infection Control lso known as hospital-acquired infections or nosocomial infections, healthcare associated infections (HAIs) are transmitted by a variety of means, including person-to-person, through the injection or insertion of medical devices, airborne contact of open wounds, and by respiration of airborne particles. The most dangerous HAI pathogens are those that have the potential to spread by air.

A

Many of these HAI-causing pathogens, such as Methicillin-resistant Staphylococcus Aureus (MRSA), are now called “superbugs” because they are virtually invincible to standard drug treatments. Favourable indoor environments tend to self-perpetuate these agents, adding to the concern of infection control specialists everywhere. Engineering controls for infection-control systems in healthcare facilities plays a pivotal role in combatting HAIs. Ultraviolet germicidal irradiation (UV-C) kills all known microorganisms and can be applied to continuously reduce, or in some cases prevent, infectious pathogens from growing on or circulating in hospital spaces and HVAC systems.

Applying Ultraviolet Germicidal Irradiation The installation of UV-C units can be done relatively inexpensively throughout healthcare facilities. Upper-room units can help protect interior spaces; lamps in HVAC ducts and exhaust systems can be used for airstream disinfection; and lamps in air handlers can help disinfect airstreams, coils, air filters, drain pans and other potential reservoirs for microbial growth and proliferation. continues on page 50

There are three primary strategies for applying UV-C systems against infectious agents: upper-air, airstream disinfection and HVAC coil irradiation.

DID DI I YOU KNOW?

continues on page 102

The UV-C wavelength is a T supplemental and extremely effective approach to fighting infectious diseases.

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ALLIED COMMERCIAL™ CROSSOVER ALLIED APP CROSSOVER APP

FIND THE PERFECT FECT Y MATCH ON ANY UR ROOF. ON YOUR SMARTPHONE. The Allied Commercial™ Crossover App helpss you onnection find the right match, every time. No Wi-Fi connection is needed, either. • Enter the existing model number to find compatible equipment* • Configure, customize and view accessories

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Apple, the Apple logo, and iPad are trademarks of Apple Inc., registered in the U.S. and other countries. App Store is a service mark of Apple Inc. Google Play is a trademark of Google Inc. *It is the responsibility of the installing contractor to verify all match-ups and recommended curbs for accuracy and fit. **A cellular connection or Wi-Fi is needed for this feature.

© 2016 Allied Air Enterprises LLC., a Lennox International Inc. Company

www.allied-commercial.com

www.allied-commercial.com/app


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HVAC

continued from page 48

UPPER-AIR UNITS U Upper-air (upperroom) UV-C units can be installed anywhere infectious agents may exist, including in patient rooms, emergency rooms, waiting rooms, isolation rooms and wards, surgery suites, and childcare rooms. Studies have revealed that by applying upper-air UV-C units, the equivalent of 10 to 16 air changes per hour (ACH) can be accomplished. These systems work by creating an irradiation zone within the upper region of the space. As convection or mechanical air currents lift airborne infectious agents into the upper air, they are exposed to the UV irradiation where they are killed. Because people generate many of the infectious airborne pathogens in a hospital, which fall out or plate out onto equipment surfaces and floors, these upper-air systems are very effective at killing in-room, airborne microorganisms. Another use is to intercept microorganisms from other sources or where cross-contamination pathways exist. An upper-air UV-C unit kills pathogens circulated into its irradiation zone by drafts, pressure differentials or the movement of people entering, exiting or cleaning a room. They are also effective against droplet nuclei from coughing, sneezing or the changing of bed linens.

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HVAC systems provide an excellent growth area for mould and some bacteria in and around cooling coils, drain pans, plenum walls and filters. Growth of these microbial deposits also leads to coil fouling, which will increase coil pressure drop and reduce airflow and heat exchange efficiency. This pressure drop can compromise the infection control effectiveness of room-pressurization systems. Because hospital codes call for high-efficiency filters to be located downstream of the cooling coil, they can also become damp and wet from saturated air. As such, air filters are considered a growth medium for mould and bacteria, and can be an infectious-disease agent reservoir. Since ASHRAE recommends that UV-C lighting be installed downstream of the cooling coil, a 360-degree UV-C system will simultaneously disinfect both the coil and the filter. In addition to destroying all microbes in the HVAC coil and the filter, a 360-degree lamp will also kill infectious diseases in the airstream. It is exactly this 24/7 pathogenkilling operation that makes UV-C technology such an ideal supplement to a facility’s overall infection control strategy. Another benefit of installing UV-C within HVAC units or duct runs is its ability to prevent HVAC generated or recirculating microorganisms from surfaces within a space.

continues on page 52


Any way you add it up, the solution is 33.

1 14 14 4 11 7

6

9

8 10 10 5 13 2

3 15

Introducing

The World’s Most Efficient Mini-Split

33 SEER Fujitsu’s ductless wall mounted 33-SEER 9RLS3H is the solution to the problem that is energy inefficiency. This system is 2.35 times more efficient than the government minimum standard and qualifies for the ENERGY STAR® Most Efficient category in 2015. System 9RLS3H provides heating in outdoor temperatures as low as -15°F with an HSPF of 14, all adding up to year-round comfort and savings. To solve your heating and cooling needs, visit www.fujitsugeneral.com.


HVAC

continued from page 50

AIRSTREAM DISINFECTION A Airstream disinfection systems employ UV-C lamps to target pathogens from outdoor and return air. Kill ratios of over 99.9 per cent on a first-pass basis have been modelled and, as air is recirculated, concentrations are further reduced by each subsequent pass. Airstream disinfection is often used in high-risk areas, such as surgical suites, neonatal care centres, and isolation rooms and wards. Guidance may be found in ASHRAE handbooks, as well as the Ultraviolet Germicidal Irradiation Handbook. In addition to augmenting existing infection control systems, the 254-nm ultraviolet germicidal wavelength significantly improves HVAC airflow and heat-exchange efficiency levels, which can not only reduce energy use, but also ensure that other infection control practices, such as room-pressurization systems, operate as designed. Pressurization systems protect against the infiltration and possible cross-contamination of air from one space type to another. When one space is said to be negatively pressured, it assumes that the adjoining spaces are all positively pressurized. This pressure differential is of great importance in healthcare settings, but very difficult to control. Frequently opened or proppedopen doors are all too common, making corridors a conduit of contaminated air to other spaces. Although operating rooms and other areas are designed to be under positive pressure, this may not be the case when an air handler’s airflow has been compromised.

As air volume drops, so too does the ability of an HVAC system to provide adequate air pressure to protect against cross-contamination. As an air handler’s total resistance increases, there is a corresponding reduction in the air volume output and system pressure, although fan RPM remains constant. These reductions in a system’s design pressure occur very frequently without much apparent impact. As performance degrades, so too does the quality, amount and pressurization capability of air supplied to conditioned spaces. Therefore, a higher coil pressure drop will potentially permit the infiltration of contaminated air into protected spaces and out of isolation rooms, negating room-pressurization controls. In other words, a fouled coil impacts HVAC efficiency and infection control measures.

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HIGH PERFORMANCE HVAC

B y Go r d C ooke Gord Cooke is a professional engineer who has spent 20 years helping builders and HVAC contractors implement innovative technologies into high-performance homes. He has particular expertise in IAQ and airflow management in houses, and can be contacted at gcooke@airsolutions.ca.

Indoor Air Quality — Getting to the Source

T

here is no better way to improve indoor air quality than by eliminating the sources of potential pollutants from the indoor environment. Identifying these sources, in most cases, can be done using your eyes and nose, and perhaps some simple inspection tools. The trained eye and open attitude of a professional mechanical contractor can be useful to both residential and commercial/industrial customers wishing to ensure they or their employees are breathing the healthiest possible air. To assist in identifying sources of pollutants, it is often helpful to think about some of the broad categories of pollutant sources.

Outside vs. Inside Sources First, as you approach a building, think about outside sources versus inside sources. It has been my experience that clients often want to imagine that any problems must be coming from

something they have little control over, such as their neighbour or the factory down the road. Properly distancing fresh air intakes from exhaust vents, chimney stacks, standing water, garbage facilities and other potential pollutant sources is a great starting point. I recall a three-month investigation into an intermittent odour problem in an office building. After occupants logged a host of observations when the odour was present, we identified that the UV degradation of a polymer roof liner—only on bright, sunny days—was creating a chemical smell. The fresh air intake of the packaged rooftop economizer was within 12” of the roof liner and was picking up the smell. Relocating the fresh air intake solved the problem. Of interest, on the days when the odour was present, the IAQ testing equipment that had been installed did not indicate any issues. The occupants’ noses were more

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sensitive than the test equipment. Note that the important clue of the sunny conditions was revealed when occupants took note of outdoor environmental conditions during the investigation. This is one technique for identifying outdoor pollutant sources. Checking the condition of outdoor air intake screens, dampers and filters, or temporarily blocking off or relocating fresh air intakes can also help investigate the potential outdoor sources. As an example, a residential client was concerned that a nearby highway was responsible for dark “soot” stains on their walls and vinyl windows. However, I found that there was no evidence of the soot material on the fresh air intake filter of their HRV, but lots of it on the exhaust side filter. This helped me convince them that the soot source was from the three large candles they enjoyed burning each night.

continues on page 56


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continued from page 54

Chemical vs. Biological Sources A second simple way to categorize potential pollutants is to think of chemical pollutant versus biological pollutant sources. Think of biological sources as the byproducts or activities of living things. This could be as simple as the respiration, body odours and carbon dioxide emanating from the workers in a crowded office, the dander from pets in a home or the mycotoxins produced by mould in a basement or ceiling tile.

hygiene and cosmetics used in a person’s bedroom, or the wide range of cleaners and disinfectants used to clean both offices and homes. A thorough IAQ investigation starts, in essence, with taking an inventory of all possible pollutant sources. Since some people may be affected by a wide range of pollutants, the inventory may include nearly everything we see or come in contact with.

In looking for biological sources, investigators will often focus on moisture issues such as damp surfaces, leaks, cracked and peeling paint, and discoloured or swollen surfaces, since moulds and other fungi need moisture to live.

If yyou are thinking that pretty much everything in a building or home is e a potential pollutant source, then you have the right open mindset to do IAQ investigations. This also means you don’t need a lot of test equipment to identify potential pollutants—a large portion of the identification can be done with your eyes, ears and nose.

Chemical sources could include the ultra-fine particles coming from the printers and photocopiers in that same office, the personal

I mention the nose because in the IAQ world we often say, “If it smells, it stinks.” One characteristic of good air quality is the absence of odours. We don’t need lemony fresh or the essence of lavender to make air healthier. Thus any detectable odour in the air is a sign of a potential pollutant. Using test equipment may be helpful later when you begin to assess the relative risk of different pollutants and the appropriate remediation strategies. continues on page 58

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IN-LINE FANS

HIGH PERFORMANCE HVAC continued from page 56

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One final categorization of pollutant sources is to consider building-related pollutants versus people-related pollutants. In addition to ensuring a thorough inventory, this categorization also helps in determining the remediation or control plan.

MFT Mixed Flow Fan...

In residential IAQ investigations, this could be the difference between the chemical off-gassing from building materials versus those from personal hygiene products, or the moisture problems in a damp basement due to poor foundation drainage versus the moisture issues in a bathroom resulting from the long hot showers of the occupants.

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It’s a little different in commercial applications, where process or work elements can add to the pollutant source pool. For example, in a welding shop, the fumes from the welder wouldn’t be considered a building-related source, but rather an inherent risk of the work process. Moreover, while it might be possible to encourage occupants to eliminate or change personal hygiene products that are problematic, it wouldn’t be appropriate to tell the welding shop owner that they have to stop welding. This categorization is also helpful in getting occupants to focus on things they have control over. As mentioned earlier, it has been my experience that people often want to believe the choices they make could never result in an air quality issue. They like to believe that every household cleaner or air freshener, every hygiene product, every carpet or piece of Quiz Answersfurniture they buy is “safe” or even healthy. They usually want 1 - 35% me to find some hidden menace. By doing a thorough listing 2 - False of allHelpful, potential 3 - Practical, yes; nopollutants, it is easier to develop a helpful, unbiased indoor air quality plan that prioritizes each pollutant and indicates an appropriate remediation action. continues on page 60

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continued from page 58

Taking Action Taking action on the pollutant source list should always follow four clear steps, and always in this order:

• Remove any and all pollutant sources that are not essential. • Isolate or seal pollutant sources that cannot be removed. • Ventilate all spaces appropriately. • Filter particulates.

X

The steps start with removing as many personal hygiene products, cleaners, printers and photocopiers as possible, stopping the burning of candles, and fixing the moisture issues in a damp basement. Sealing strategies would include putting office equipment in an enclosed room, storing any needed cleaners or personal hygiene products in a closed cabinet, isolating the welders in a proper welding enclosure, sealing off-gassing from exposed building materials with an acrylic low-VOC paint sealer, and keeping pets out of bedrooms.

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Then provide proper ventilation in offices and homes, and bedrooms especially. Ventilation can often be used effectively in conjunction with sealing strategies. For example, one-tenth the amount of ventilation is needed to control welding fumes if you capture the smoke within a foot of the welder rather than exhausting it from the room as a whole. Similarly, a good bath fan in a bathroom with the door closed is more effective than a whole house ventilator. The last strategy is filtration. It can be used to target particulates and is best used in conjunction with sealing strategies. It’s really tough to filter a whole house to remove cat dander for a child that might be allergic to the cat.

To be most helpful and cost-effective in your efforts to improve Quiz Answersthe health of the air your customers breathe, be patient and 1 - 35% be thorough by listing all potential pollutants and then use the 2 - False remove, seal,no ventilate and filter strategies to target each one. 3 - Practical, yes; Helpful, Instead of looking for one “smoking gun,” recognize that good air quality is really defined by eliminating as many pollutants as possible from occupants’ breathing zones. 0 4 . 1 6


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B y E r ic R im l Eric Riml is a certified hydronic designer working in Calgary, Alta. He can be reached at hydronichelp@gmail.com.

HYDRAULIC SEPARATORS

Why use them

Vent

How do

hydraulic separators

Supply

System

work?

Each side of the lowloss header feeds a separate loop. Because the separator is an area of low velocity, the Drain

flow rates decouple themselves from what’s happening in the piping, and the heating

I

n recent years, manufacturers and wholesalers have been pushing hydraulic separators – also known as low-loss headers – to accomplish primarysecondary piping, but do you need a hydraulic separator for primarysecondary designs? The bottom line is no, you don’t, but they do simplify piping design and can offer several benefits. The use of closely-spaced tees that are no more than four pipe diameters apart, along with properly sized pipe and a mix of appropriate accessories, will achieve the same results. But there are advantages to the use of hydraulic separators, so let’s take a look at how these units work, along with some of the pros and cons of using these and other pre-made assemblies.

Hydraulic separators simplify piping design & can offer several benefits.

fluid mixes in the small reservoir within the header. To aid in temperature mixing, separators often have baffles that cause extra turbulence and stir up the fluid as it moves.

Extra, Extra! A nice aspect of assembled products is that they tend to come with built-in extras, such as air separators, clean-outs, blow-downs, gauges, isolation valves, sensor wells, and other useful things that you might not otherwise add if you had to do it all manually. The main issue I encounter with lowercost installations that omit these extras is

that when troubleshooting time comes, the client pays and pays and pays because problems become very hard to find, and are sometimes nearly impossible to fix without replacing major components. Why not just install them in the first place, even if it costs a bit extra up front?

You may not win every job, but you won’t be trying to troubleshoot without good information, either. I will admit that my experience is heavily on the troubleshooting side, but I’ve seen a lot of contractors waste a lot of (unpaid) time by having to go back and try to “tune” a system that isn’t performing quite right – and that’s more difficult without the “extras.” continued on page 66

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HYDRONICS

continued from page 64 continued from page 32

The prebuilt pitch If you can weld, you can make a low-loss header. But should you? Compared to the raw pipe and fittings needed, most of the manufactured hydraulic separators are going to have a higher material cost, so you pay extra for this solution, but what are you getting in return? The one obvious tradeoff is your time. If you have other jobs waiting, your markup on those jobs is hopefully worth more than paying yourself a few extra hours of labour.

MIXING IT up There are actually a variety of configurations for lowloss headers, based on the type of system you want. Where the inlets and outlets are located on the supply and system sides affect how much mixing takes place within the header. For example, you may want to maintain a high system-side temperature. In this case, the best choice might be a separator with the system-side outlet port above the supply-side port, so that very little return-water mixing takes place.

Supply

System

Similarly, the supply-side return port can be moved, based on whether you want the coldest possible return, or for more mixing to take place to moderate the return temperature before water returns to the boiler(s).

Another consideration is space. With boiler rooms rarely being as large as we’d like, sometimes compromises have to be made to allow the installation to be serviced. Pre-made parts can really help with this problem. Of course, the boiler room may be too tight to assemble a satisfactory solution in the space you have to work in. Then again, it might not be possible to get a pre-assembled part through the door of the mechanical room.

FIG.2

The

In either case, the space might be the determining factor. One thing we tend to forget about, however, is our human ability to make mistakes. Hydraulic separators are assembled in factory conditions and are tested before being sold, so they tend to be very robust. You might save yourself some frustration by going with ready-made assemblies like the hydraulic separator. Generally, the more calculations and customization you have to do on each job, the higher the chance an error will occur. The advantage of pre-made parts is that they’ve all been designed to a specific operating range, and instead of figuring out the size of your main lines, take-offs, and such, you might just be able to look up the parameters of a separator, and you’re done. The other advantage of pre-made products is that they are easily replaceable; that is, you can buy a new one exactly like it, unlike an assembly of soldered pipe.

wow factor

Many of us downplay the wow factor. Why? It’s a boiler room, and we often assume that most clients don’t look down there unless there’s a problem. But consider this: most hydronic solutions are upscale aspects of a home, and the homeowners like to feel that they bought value.

One very obvious sign of value is a product’s appearance. I once met a contractor who covers his clients’ boiler room walls with diamond plate sheet metal, and tiles the floors. His high-end clients loved it. And he works exclusively off of referrals. That’s called great marketing.

Making Your Own Low-Loss Header While I don’t generally advise it, if you do make your own header I can offer a few tips. First, remember that your main pipe needs to be three-times the diameter of your take-offs. The easiest way to size this pipe for your load is to refer to an existing manufacturer’s technical manuals. The size and length of the header pipe will vary, based on the flow rate and temperature drop. The spacing of your take-offs also matters, and they should match the application that you’re copying. Ensure that your primary loop flow is greater than the total flow through all your secondary loops, otherwise you can get unintentional flow reversal in your header. And don’t forget a top port and vent for air separation, and a bottom port, to purge dirt.

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HYDRONICS

B y Dan Ho lo h an

ALL STEAM IS NOT CREATED

EQUAL

WET STEAM? DRY STEAM? WHAT’S THE DIFFERENCE? Take a pound of water (that’s about a pint), and heat it from 32°F to 212°F. That will cost you 180 BTUs, because one BTU will raise one pound of water one degree on Gabriel Fahrenheit’s scale. But you still don’t have steam. That’s just very hot water. To get the steam magic to happen, to get those water molecules so excited that they leap into space, you need to add an additional 970 BTUs for each pound of water. Do that and the water will instantly expand 1,700 times and charge toward the radiators. But is that good steam? You know, the sort that will heat the radiators and make the people smile. Is the steam dry? Or is it wet? Did you know there were two types? Back in the day, we were all about the dry stuff. Steam boilers were tall and had had large steam chests – the hydronic auditoriums where the escaping steam could gather, leaving the liquid water behind. Those boilers also had wide sections, which allowed the steam to be polite as it rose through the liquid water toward the steam chest. Hey, no shoving allowed! And since the sections were wide, the exit holes could also be wide. That was great because those wide doorways to the supply pipes kept the steam’s exit velocity down. If the steam goes too fast it will suck the liquid water out of the boiler and that means wet steam. It’s tough to heat a building with this sloppy stuff because the steam wants to condense in the liquid water it’s dragging along rather than in the radiators. You wind up burning lots of fuel and the building still won’t heat well. Boiler manufacturers used to test for dry steam, and they wouldn’t give a boiler their seal of approval if it couldn’t produce steam with less than two per cent liquid water. But then came the movement to make boilers with greater combustion efficiencies. The only way they could do that with steam boilers was to make them smaller. That led to narrower sections, cramped steam chests, choked exit holes, higher steam velocities, and wet steam.

By Definition: wet steam is steam that contains more than 2% liquid water. So sometime during the ’80s, the manufacturers stopped testing for dry steam, which was good for them because you can’t fail a test you’re not taking. So there! In place of the dry-steam test they gave us really good nearboiler piping instructions. It then became the installer’s responsibility to pipe the boiler in such a way that the nearboiler piping would separate the liquid water from the steam as it left the boiler. So pipe that replacement boiler like a professional and it will heat the building. Or cut corners and wrestle with water hammer, uneven heating, high fuel bills, and customers who won’t want to pay you. It’s good to have a choice, right? Make the right one. continues on page 70

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HYDRONICS

continued from page 68

Dry Humour

IT’S NOT A BIRD. IT’S NOT A PLANE.

You can be laughing all the way to the bank with dry steam, if you go a bit beyond the boiler manufacturer’s instructions. Here are a few tricks of the trade: • Use more risers out of the boiler to the header. If the manufacturer says to use one, use two. You’ll cut the steam’s exit velocity in half and get drier steam. Manufacturers compete with each other, and if one says their steam boiler will work well with one riser to the header, the competitor will be reluctant to recommend two risers for their boiler, even though we all know that physics rules. Use as many risers as you can and the steam will slow and get dry. • Increase the size of the header. The larger the header is, the lower the steam velocity will be, and that’s good for both you and your customer. The steam will leave the boiler very quickly – that’s a given these days. A larger-than-required header will slow it down and give the carry-over water a chance to flow back into the boiler rather than up into the system piping.

• Use a drop-header. This is where you come out of your boiler with risers as high as you can before turning through two elbows to drop into your horizontal steam header at a lower level. The rise out of the boiler will leave much of the water behind. Drop-headers are a Dead Men trick, and they work wonders when it comes to quieting the system and lowering the fuel bills.

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IT’S SUPERHEAT! There’s a third type of steam we call superheated, and no, itt doesn’t d ’t wear a cape. This is the steam that runs turbines. It’s under very high pressure and it’s hotter than it’s supposed to be. They make that happen by running normal steam through a superheater, where it picks up more heat than it should be holding. By doing that, it becomes absolutely, positively dry. That makes the turbine very happy. Imagine a very large turbine spinning at, say, 3,600 rpm. Now toss some water in there and see what happens. Whoa!

Superheated steam can cool as it passes through the turbine without turning to water. We don’t use superheated steam for heating because saturated steam, which is always in equilibrium with liquid water at that same temperature, has a higher useful heat content.

Those who work in power plants where there is high-pressure steam will often carry a broom in front of themselves while walking the pipes. These plants are very noisy and you can’t see high-pressure steam leaks. You can see the broom’s bristles disappear, though. If the bristles disappear, it means you should stop walking, NOW, or suffer the broom’s fate.

B u s i n e s s

Dan Holohan is an author, speaker, steam heating expert, and founder of heatinghelp.com, a highly regarded industry site that shares information about heating systems old and new. He can be reached at dan@heatinghelp.com.

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Fred Bretzke is a full-time pipe trades instructor with SAIT Polytechnic in Calgary and the general manager of A&B Plumbing & Heating. He can be reached at fred.bretzke@sait.ca.

PLUMBING

By Fred Bretzke

TRAILER

tales PARK

FIRST TIME FOR EVERYTHING

W

hen plumbers pass on from this mortal coil, they may go to Plumbing Heaven if they’ve had a good, honest career. Plumbing Heaven is basically the equivalent of working maintenance in a new hospital or hotel, or being an inspector or teacher. Better yet, if you’ve been really good, you may spend your time in the hereafter as a rich plumbing owner residing in Scottsdale, Ariz., or somewhere in Florida. Now if you’ve been bad, you might end up in Plumbing Purgatory, which is like doing service calls for eternity in some trailer park. And I have had some personal experience in Plumbing Purgatory.

The year was 1981, I believe sometime in February. I had just moved to Calgary after spending six months in the ever-frigid northern Alberta city of Edmonton, then home of the new, young and hungry Wayne Gretzky Oilers. I had a grand total of one and a half years of experience as a residential plumber in Ontario, and one and a half years of experience doing commercial plumbing in Edmonton. I had absolutely zero service experience, so naturally I moved to Calgary and joined a service company. The first Friday night that I was in Calgary, I was put on call. I was a proud 21-year-old rookie service man, driving a 1976 beat-up Chevy van with bald tires and hardly any stock in the back. I still remember the light blue polyester uniforms our boss made us wear… It was about 6:00 p.m. when I got my first service call. In 1981 there were no cell phones—just pagers and telephone booths and lots of dimes in pocket change. I still remember being so proud of owning this high-tech black box called a pager. I felt like a doctor. As a matter of fact, I may have implied as much to the person I was dating at the time. I was at a church dance when my pager went off. I was dancing with this beautiful blonde, and I explained to her that I had an emergency I had to attend to at the hospital. I ran to the parking lot, jumped in my 1973 Monte Carlo and sped off to get my 1976 Chevy van and quickly change into my polyester uniform. I quickly phoned the answering service and got the message that it was an emergency water main break at the Red Carpet Trailer Park in southeast Calgary. I felt like this was my chance to impress my new company, so off I fled into the cold, dark -25°C night.

continues on page 74

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dn t need it. As I got closer to the trailer There was no GPS back then, but I didn’t 00-foot 0-f trail of water and ice park, there was actually about a 2,000-foot roa to the main road. running from the back of the trailer parkk road eve service call. I just had to follow it. Now, this was my first ever hen, full of piss iss I was all brawn and no brains back then, quer this and vinegar, and I was going to conquer ad water main break all on my own. I had never stepped foot in a trailer before,, and I knew absolutely nothing about their underbelly mechanicals.

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PLUMBING

continued from page 72

TRAILER PLUMBING CODE Clause 2.6.1.10. of the 2010 National Plumbing code states that the water service to a mobile home must be 3/4”, that it must terminate above ground and have a tamper-proof connection that is capable of being repeatedly connected, disconnected and sealed. It must also have a protective concrete pad, a means to protect it from frost heave, as well as a curb stop and a means of draining the part of the pipe located above the frost line when not in use. Back in 1981, this was not always the case. Underground water services were usually found somewhere under the

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trailer, they didn’t always have a curb stop that you could find, and sometimes it was partially buried 6” under the ground by the sleeve coming out of the ground. I met the owner, who was sharply dressed in an undershirt with his exposed gut hanging out, a beer in one hand and a ciggy in the other. He pointed to back of the trailer and begged me to fix it. I took out my flashlight and began crawling under the trailer siding, approximately a twofoot-high crawlspace. There were several layers of ice and water I cracked through, getting myself soaked and freezing in the process. I found the main 12” continues on page 76

I met the owner, who was sharply dressed in an undershirt with his exposed gut hanging out, a beer in one hand and a ciggy in the other. He pointed to back of the trailer and begged me to fix it.

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PLUMBING

continued from page 74

I lay on my belly in the cold water and reached as far as I could down the sleeve to try to shut the water valve off. After several attempts and 30 minutes later, my frozen hand finally shut it off.” sleeve coming out of the ground. There was a 4” building drain sticking out of it, as well as a weird section of 5/8” soft copper tubing. This tubing was wrapped in heat tape and went up and then turned down and went back into the frozen ground beside it for several feet, only to rise up again and disappear into the black soft insulated belly under the trailer joists. Water was pouring up and out of the

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underground sleeve and right out to the street for several hundred feet. I lay on my belly in the cold water and reached as far as I could down the sleeve to try to shut the water valve off. After several attempts and 30 minutes later, my frozen hand finally shut it off. Now to find and fix the split pipe. I began digging out the pipe through the frozen ground. This took hours, as I was an idiot. I should have just cut it as it went into and out of the ground. But I didn’t know where it was going, so I was frozen solid, and to make matters worse my glasses fell out of my top pocket and down the 10-foot-deep sleeve. After four hours I

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but I always got paid—I only worked for AMHC and city contracts. When I pass on from this life, I hope there are no trailers in heaven or hell—or wherever they send me!

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MATERIALS HANDLING

B y David P elletier

*

This is the start of a series of articles that will detail material handling of basic rough-in materials for jobsites. The aim will be to cover issues to enhance this process, from the start of placing orders to workers actually getting the right parts to complete their tasks. My previous series on detailed pre-construction planning fits into the initial start of this process. Watch for the next articles in future editions of Mechanical Business.

Using

TIME effectively A supplier that has great personnel but doesn’t

CONTROL AND HANDLING OF

B

jobsite materials

efore I delve into any details or specifics of this series I would like to point out a glaring problem that many in this industry of ours don’t understand. Almost all of us, whether in the plumbing, HVAC, electrical or other related trades, all make the same basic mistake: we all tend to abuse suppliers rather than including them in our teams.

What do I mean by this? By leaving the ordering of basic rough-in materials (BRIM) to the last minute and expecting a supplier to get

an order 100 per cent correct and fulfilled in only one or two days, we are abusing these vital partners.

stock lots in the branch may have the best prices and service, but may not be able to give you the completion rates you want when materials are ordered less than a week ahead. But watch them, when they have 10 days! The opposite can be true, however. They may have the greatest prices, but average personnel that are disorganized and

For a great supplier to complete your orders and be an effective part of your team, you need to give them seven to 10 working days to complete and deliver orders to site, with 10 being the optimum. Anything less, and completion rates drop and errors increase. The longer the time your suppliers have, the better their results, if they’re a great organized supplier.

don’t work as a team. They could have lots of stock, but they may make errors that cost time and money. And suppliers that wait until the last day to fill your order, even when given orders 10 days ahead, are leaving themselves no time to bring in

IT STARTS WITH YOU

any shortages, which

Effective materials management all starts with you, the contractor. If you can commit to doing this one aspect alone, ordering four to six weeks ahead, you’ll find that great suppliers will give you all the service and pricing that you desire and deserve. You will also find that your field productivity on site will increase substantially and your personnel will be less stressed out. All this adds more profit to your company.

defeats the benefit of that extra lead time you have planned into your process.

continued on page 80

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continued fromcontinued page 32 from page 78 MATERIALS HANDLING

Finding an Organized Supplier

S

o you need to hit the supply chain for your project, but who should you select to be your wholesaler of choice. To me, the question is really, “Who is a great organized supplier?”

timeframes. We also explained the challenges we may encounter and asked how they could help and any suggestions they thought would help (there’s usually a compromise between us and the suppliers with this). We then asked if we could walk through their facility. The reason for this was to see what they normally stocked, and how neat and organized their warehouse is. We asked what they pride themselves in and what they specialize in, along with how they process orders and get them out the door, to the site.

Another important aspect to a visit is meeting key personnel: the shipper, inside sales, quotations staff, the order desk, a materials person.

David Pelletier is a plumber in Manitoba who offers consulting services in pre-construction planning. He can be reached at david@sw5.ca.

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The best way to find this out is to visit their facility. This is not an excuse to go out for lunch and a beer. You need to meet the manager and sales rep together, at the branch. We did this in mid-December with four suppliers for projects I’m working on. We visited one plumbing and three electrical wholesalers. We didn’t book an appointment, we just walked in or called an hour ahead to say we were coming. In most cases I brought my key foreman and we sat down with both the manager and sales rep. We explained to them how we would be handling BRIM orders on this project, by having a goal to order four to six weeks (20 to 30 working days) ahead of when work crews would require these materials. This should give suppliers seven to 10 working days to bring in any shortages from other branches or their main distribution centre(s) to complete and deliver these orders. We said up front that we won’t be perfect, but if we can place these orders far enough ahead 75 to 80 per cent of the time, it would give the wholesaler enough time to do their job. The next step in this discussion was critical. We had to listen to what the rep and manager both said. Next we explained what our project entailed, size, rough dollars expected to be spent and

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Another important aspect to a visit is meeting key personnel: the shipper, inside sales, quotations staff, the order desk, a materials person. It’s also a good idea to pay attention to how each of these key people look and keep their work areas. Are they tidy and friendly? Do they seem to be part of a team? All this may determine how efficient and organized they will be with your orders, quotes and questions. After we left one meeting, my foreman said to me, “This supplier doesn’t stock much and it wouldn’t be a good idea to order from them, but they did seem to be a great team that was on the ball.” So I asked him if he thought our lead time on orders might change his view on what that wholesaler could do, especially since the manager said he was impressed with having seven to 10 days to get materials together and delivered to the site, and that we wanted them to be a big part of our contractor team. He had never heard that before in his 30-plus years in this industry. I said to my foreman, “If we give them 10 days to get an order together and deliver it to site, do you think they will do that, based on what they said?” He said yes, so I suggested he send an order to them to add basic stock to an existing project site to see what would happen. Nothing in the order was critical, so there was nothing to lose if they didn’t perform, but it would be a great test to see what they could do. Words are great, performance and action is even better.



REFRIGERATION

B y P h il J. B o u d r eau

SHELL AND TUBE EVAPORATORS for Refrigerating Liquids

S

hell and tube evaporators have been in use for many years to refrigerate fluids used for a wide range of applications, including comfort cooling and process cooling. There are differences between flooded and direct en expansion types, however, and many terms used when ese referring to the selection parameters required for these types of heat exchangers, so let’s have a look at somee of the properties of each.

FLOODED Evaporators In a flooded evaporator, the refrigerant evaporates inside the shell and on the outer surfaces of the tube. The tubing assembly inside the shell is known as the bundle.

exit the top of the shell. This is the reason that flooded shell and tube evaporators are sometimes manufactured with a surge drum above the bundle. Once the droplets enter the surge drum, they tend to fall back into the evaporator.

Liquid enters the shell at the bottom of the vessel. When there is sufficient liquid in the evaporator, the tubes will be completely submersed.

In designs where a surge drum is not used, an eliminator may also be used to knock out most of these droplets. The velocity of the vapour leaving the surface of the liquid is a low value, often in the range of 100 to 200 feet per minute.

Because the suction connection is located on the top of the evaporator and the liquid inlet is at the bottom, any vapour that forms will quickly rise toward the suction opening and be drawn away by the compressor. This includes any vapour that is formed during evaporation, along with any flash gas that may have formed before entering the shell. During periods of high load (during start-up and pulldown, for example) the liquid may evaporate rapidly. When this occurs, it is possible for liquid droplets to

Refrigerants may either be miscible or immiscible with the oil used in the system. In HFC/HFO and CO2 systems, miscible combinations are generally used. In this case, some oil separates from the refrigerant and forms a layer at the top of the boiling liquid. There is typically at least one skimmer that is used to bleed small amounts of this oil-rich layer back into the circuit to prevent the oil from accumulating in the evaporator. In flooded ammonia evaporators, the oil and refrigerant are not miscible. These types of systems generally have a drop or drain leg that extends from the bottom of the shell to an oil collection pot. This is used to remove oil from the evaporator. Since the oil used in these types of systems is denser than the cold ammonia liquid, it settles in the drain leg and oil pot area. This oil must continued on page 84

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REFRIGERATION

continued from page 82

be periodically drained manually or returned to the main compressor oil circuit via some form of automatic method. One can easily confirm the accumulation of oil in this area of lower temperature systems because the frost line will move upwards as oil is collected. When all accumulated oil has been removed, the drain leg and oil collection pot will begin to frost up again.

DX Evaporators In vessels where the refrigerant evaporates inside the tubes and the fluid circulated through the shell, the feed method and evaporator type is referred to as direct-expansion, or DX. The DX arrangement differs from flooded designs because all flash gas formed during the expansion process must pass through the tubing of the evaporator. This flash gas has a significant impact on heat exchange and pressure drop, and must be considered during the design of these types of evaporators. Another important characteristic of the DX evaporator is the requirement for superheating the refrigerant before it enters the suction return to the compressor. The evaporator superheat is typically in the range of 8°F to 14°F. This is why DX evaporators must operate at a higher temperature difference between the boiling refrigerant and the fluid temperature. This becomes even more of an issue when the difference between the fluid inlet and outlet temperatures are very low.

In order to achieve sufficient superheating of the refrigerant before it leaves the evaporator, and to ensure maximum heat exchange inside the evaporator, the DX heat exchangers should be configured for counter-flow. In the illustration showing both flooded and DX types, note that the warmer entering fluid exchanges its heat to the suction vapour that is forming closer to the outlet of the evaporator. If this evaporator is piped incorrectly, in a parallel flow arrangement, the amount of heat exchange will be considerably less. Also, the evaporating temperature would have to be supressed even further in order to obtain the same amount of superheat. The cold liquid entering the evaporator tubes has a relatively low vapour fraction and has a much lower heat content. The colder liquid absorbs heat from the fluid that is closer to the leaving end of the bundle. This is another benefit of the counter-flow arrangement.

Fouling Factor When shell and tube evaporators are selected, an assumed fouling factor is considered. Fouling is the build-up of contaminants on the heat exchange surfaces. If a heat exchanger is selected based on a fouling factor of zero, it will have less capacity in the field since there will always be some degree of fouling that takes place; even with properly designed and maintained systems. Fouling factor is typically expressed as ft2·h·ºF/BTU.

Pressure Drop Flooded chillers do not add much pressure drop to the refrigerant circuit. However, in DX evaporators, the pressure drop can be quite significant. Pressure drop through the tubing bundle should typically be less than 5 th psig. A pressure drop of 10 psig is considered high but is used in some applications. Of course, the main disadvantage of the pressure drop is the reduction of compressor capacity due to lower return gas densities. In order to ensure sufficient oil return to the compressor, a minimum of 15 feet per second is often recommended. On the fluid side of shell and tube evaporators, pressure drop is usually kept below 10 psi. Low velocities accelerate fouling while high velocities contribute to an increased erosion rate and higher pumping horsepower requirements.

Phil Boudreau is the Ontario sales manager for Bitzer Canada Inc. and provides training and technical support for Bitzer’s clientele. He can be contacted at pboudreau@bitzer.ca.

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REFRIGERATION By A da m F re i l l

THE FASTEST SPORT ON SKATES Dubbed the world’s fastest sport on skates, Crashed Ice is an ice cross downhill competition where skaters can achieve speeds of more than 50 km/h while hurtling down massive ice tracks filled with drops, hairpin turns and gaps. The first Crashed Ice event took place in 2001 in Sweden, coming to North America in 2003, and Quebec City, the tour’s most frequent host, in 2006. And the crowds in Quebec can be massive as more than 100,000 spectators line the boards to cheer racers along the obstacle-filled track.

ON A DOWNHILL RIDE

L

uc Despatie wants to see others go downhill, fast, and he’s good with that.

The lengths connect to headers, with lines going in both directions from the header, making most sections of track roughly 120 metres by five metres wide.

Photos: courtesy of Red Bull Crashed Ice and HVAC Rentals

Despatie’s firm, HVAC Rentals, is the ice equipment provider for all North American stops of the Red Bull Crashed Ice tour – that’s the ice cross downhill skating competition that takes a blend of skiing skills, skating skills and a whole lot of adrenaline to win.

86

Now in its 50th year of operation, Despatie’s company was approached to do its first downhill ice surface almost 20 years ago. “We were approached by an Austrian company that specializes in ice making that was looking for a partner here in Canada,” he explains. “It all started with technology that existed in Europe.” That technology is a bundle of rubber tubing in a mat that can take the shape of any course imaginable. The mats come in 60-metre lengths and each is around 15 centimetres wide with 10 tubes embedded within. By placing mats side-by-side inside the boards, an ice surface can be created that undulates and turns, which is perfect for an event like an ice cross downhill.

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M e c h a n i c a l

In this season’s Quebec City stop, four riders at a time raced down a 460-meter long track starting at the Parliament Building and taking a 65-metre vertical drop to the finish line at Place D’Youville. The USA’s Cameron Naasz took top spot on the men’s side, while Canada’s Myriam Trepanier clinched gold in the women’s event.

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“This is a whole plug and play system that is extremely flexible,” says Despatie. “Without the flexibility, you would not be able to do those turns and elevation drops, all that kind of stuff. “The great thing with this system is that because it is rubber, it is flush on the ground. If we were to use tubing, it wouldn’t stay connected to the ground.” That could cause air pockets to develop, which would not create a strong ice surface. “You don’t want that air in there because if you make ice, you could end up making a false ice with an air pocket.”


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REFRIGERATION

continued from page 86

An Ice Guarantee The ice may be artificial, but with Crashed Ice being an outdoor event, Mother Nature can still crash the party, so the refrigeration system needs to be able to perform in some extreme conditions. “We have to guarantee that there is going to be ice up to 18 or 20 degrees Celsius,” says Despatie. That translates into a refrigeration system that has a capacity of some 600 tons. Aside from the size, the system is actually not unlike the ice plant that you can find at many rinks across the country. “In some places we use a glycol mixture, but a lot of places it’ll be brine that circulates at -14°F,” he reports. And while the equipment can vary based on the chiller supplier, the units used for the outdoor events all operate on standard HFC refrigerants. “None of them are ammonia,” he says. “We wouldn’t be allowed to have those at an event.”

A LESS-THAN SMOOTH RIDE Unlike your local rink, the ice surface for an ice cross event is not expected to be smooth and flat. “The ice is not to be too smooth, since it would be too fast and too dangerous,” explains Despatie. “It will still be rather smooth, but not as smooth as you would have in an arena’s ice.” Even with a smooth surface, the course is set up with jumps, risers, camel bumps and other obstacles that test the skaters and keep speeds within a safe range. “They are continuously reinventing themselves trying to get something better and better.”

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REFRIGERATION

Hiding the equipment Event organizers not only want a challenging track and great ice, but also a lot of spectators, preferably close to the track. Of course, this can present a challenge for where to locate the chillers. “The equipment goes where we can put it,” says Despatie. “You don’t want to have these machines along the track. You want to have people along the track.” In locations like Quebec City and Niagara Falls, space close to the track can be hard to secure, so equipment was selected that can be located up to 100 metres from the track. “The last one we did in Edmonton, the chillers were all far away from the people and the action.”

AIR AND FLUIDS As with most systems that use fluid to move energy, air is the enemy, and when you are filling up 120-metre lengths of 3/8” piping there’s air everywhere, so purging becomes a priority. “We do a leak test to make sure the mat doesn’t have a leak, since you are going to be putting in about 5,000 litres of brine in each section,” says Despatie. “Then the first thing to do is get the air out.” His company uses 2,000 to 4,000 litre tanks to add glycol or brine, and to aid in the removal of the air in the mats. In total, most systems he builds will have anywhere from 25,000 to 36,000 litres of cooling fluid flowing in the tubing under the ice.

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Marketing with DOUG MACMILLAN

It’s Time for Your Close-Up

V

ideos are dominating social media, are more likely to be shared than a written post, and are favoured by search engines. In short, if content is king, video is the crown.

Doug MacMillan is president of The Letter M Marketing in Guelph, Ont. To reach him, email doug@thelettermmarketing.com.

According to a recent ComScore Inc. survey, Canadians are the world’s heaviest video consumers. We view an average of 300 videos each month – and they’re not all of rascally kittens, gamers or Netflix Originals. If you’re an HVAC or plumbing contractor, it won’t take much longer than the drive to work to come up with plenty of great ways to use video in your marketing. Basically, if you’re using an ad, email or direct mail to communicate, there is a pretty good chance that a video can enhance that marketing outreach.

You’ve Shot It. Now What?

Launching a new product? There’s a possible video. Introducing your sales or technical team so your customers know who is coming to their door? Totally vid-worthy. Using customer testimonials and footage of installation before-and-afters? Yep, there’s another. Once your masterpiece is up on YouTube, you need to help it reach the world. Consider how you are going to promote it so that you can maximize exposure. Give it prominence on your website. When uploading it to YouTube, include a transcription of the audio and any vital visual cues that appear in the video. This, in addition to your tags, can be searched by viewers to help more people find your content. And, of course, blast out a link using your email list and social media channels so that your core target audience knows to check it out.

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Offering do it yourself tips on filter cleaning, drain clearing or assessing air loss? Yes, those too. A few contractors have done a terrific job with video – poke around the web, and you’ll see what I mean – however, the majority still shy away. I’m hearing “it costs too much” or “we’ll look like amateurs” or “mine is a face for radio.” Pshaw. By following a few tricks of the video trade, you can produce effective videos that engage with customers and do a stellar job of communicating.

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Ten Tips from Video Pros

1

Get a decent camera. There is no doubt you e can do this yourself with a little e practice, however, smartphone cameras aren’t ideal; they’re grainy and the results are often shaky. A good video camera will cost less than $500 and deliver professional quality footage.

2

Light it right. Video is best in a well-lit, high contrast environment where extra lighting is brought in from the sides. Don’t rely on top-down fluorescents. A couple of directional floor lamps will do the trick without busting the budget.


3

Don’t forget the sound quality. People want to watch your videos because they want to hear you speak. Make sure you have a camera that has a good microphone so that your potential clients can clearly hear you without any distracting ambient noise. If you want to add music under the spoken word, ensure it’s not a distraction.

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Establish one simple goal for each video. A common mistake with videos is trying to say too much. Pick one topic and cover it succinctly in 60 to 90 seconds. Working from a well-written script will help.

5

Create a storyboard. You don’t need to be an artist to create a storyboard, or cue-by-cue plan for the video. This high level framework will keep you on task as filming ensues.

6

Be practiced, but not rehearsed. On-camera folks don’t need to sound like James Earl Jones or look like Diane Sawyer – you just need to be relaxed and confident. Shoot a few warm-ups before expecting a perfect take. Be yourself. Show some personality. And don’t be a robot: you should be comfortable with the content, but don’t memorize the script.

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Close with a call to action. As with any other marketing, we need to tell people what to do. Try to wrap your video by reiterating the required action – verbally and, ideally, with text on the screen.

8

Keep animation in check. It’s pretty easy these days to include some animated text in your video. Don’t overdo it though. Your video should be all about conveying a message instead of visually impressing viewers. If you’re animating, ensure that it is implemented at a comfortable pace for the audience.

9

Test it. We get awfully close to these things. Before finalizing, be sure to have someone who hasn’t seen the script watch the video. Is the pacing right? Does it make sense? Leverage local talent. Not comfortable shooting it yourself? Look to your local students. In some high schools, programs exist that work with local businesses to give students real-world experience. There is so much young talent that would kill to work on a stipend or internship on an actual corporate project. It is a win-win.

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PIPE SIZING

B y L an ce M acN evin

sizing PIPES FOR FLOW RATES

W

hat information do the designers of hydronic heating/cooling, snow and ice melting, plumbing, and geothermal systems need to know to make good decisions for sizing pipes? They know that the pipe must transport a specific fluid at the required flow rate and temperature over a certain length, but what else? The adversary is friction. Friction requires the use of circulating pumps to overpower it, and circulators use electricity, an important operating cost. Selecting larger pipes reduces friction, but increases costs associated with bigger fittings, hangers, transportation, etc. How do we decide the right pipe size? When sizing pipes, we need to do some important calculations to find the optimum size, the balance of cost, pumping and thermal efficiency, and longevity. Up to now, designers relied on manufacturers’ tables or graphs to calculate factors like velocities and friction loss, but there is always the chance of miscalculating the total loss for the exact length of pipe involved. Also, if we are using an antifreeze mixture for hydronics, that changes the frictional loss. Designers can do manual calculations when armed with intimate knowledge of the pipe’s exact inside diameter and smoothness, the specific characteristics of the exact fluid being used (e.g. viscosity, density), and the fluid temperature. There are many possible antifreeze mixtures, so that’s a lot of data, and another chance to miscalculate. To help streamline the pipe sizing process for plastic pipes, designers can now go to www.plasticpipecalculator.com for new online software that does these calculations quickly.

THE PLASTIC PRESSURE PIPE DESIGN CALCULATOR Developed by the Plastic Pipe Institute’s Building and Construction Division (BCD), the Plastic Pressure Pipe Design Calculator is a free tool that allows users to calculate such values as pressure or head loss for PEX, PE-RT and CPVC piping systems. PPI members collaborated to provide this calculator by reviewing established formulas and manufacturers’ design factors. The tool can also calculate thermal expansion/ contraction and pipe weight and volume. It can even help designers specify the lengths of expansion arms or loops, especially important for larger diameter piping systems. Programmed by Avenir, a well-known developer of software for the mechanical and plumbing industry, the calculator gives users access to significant calculating power based on information from ASTM and CSA standards for the three most commonly used plumbing and heating pipe materials. The tool displays in either inch-pound (US) or metric (SI) units of measure.

CHECK THE VELOCITY Steel or copper pipes have maximum velocities for hot water, typically 4 and 5 fps, respectively. These limits were agreed to long ago to prevent erosion corrosion, noise and vibration. Excessive velocity will actually wear away the inside of metal piping, leaving horseshoe-shaped deformation inside where material is washed away. Eventually, erosion corrosion thins the pipe walls, often near fittings or when there is extra turbulence. Plastic pipes, like PEX, PE-RT and CPVC, have an inherent resistance to erosion corrosion, vibration and noise, so higher velocities can be tolerated by the pipes without harm, but friction is still a factor and must be accommodated with a correctly-sized circulator.

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continues on page 94


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PIPE SIZING

continues from page 92

USING THE

CALCULATOR Let’s use a hydronic distribution example, where we are sizing a pipe to carry 180°F fluid from a boiler to a fan coil that requires 30,000 BTUH. The owner wants to use 30 per cent PP glycol to prevent a frozen system in case of an extended power outage. The universal hydronic flow rate formula tells the designer that the fan coil needs at least 3.3 GPM to maintain a temperature drop of 20°F or less (about 10 per cent higher flow rate than if we were using straight water). The fan coil is 80 ft. from the boiler. We’ll start the design using 1” CTS PEX tubing, and see if this is a good size. We can also include 8 couplings and 4 elbows in the pipeline, taking the head loss through the fittings from the manufacturer’s data, expressed as equivalent pipe length. This shows that adding these fittings is equivalent to adding 16 ft. of pipe length.

WATCHING THE MIDDLE For pipes intended to transfer heat through the wall, like pipes used in geothermal, radiant heating/cooling, or snow and ice melting systems, there is another concern. If those pipes are oversized and the flow rate is too slow, laminar flow can develop. Laminar flow sounds great, but the potential problem is that slow-moving fluid can cling to the inside of the pipe wall in a so-called boundary layer, effectively insulating the faster fluid in the middle of the pipe and reducing heat transfer through the pipe wall. It’s like the BTUs are trapped inside the pipe and can’t get to the wall to escape. Imagine a busy five-lane highway with off-ramps on the left and right; the middle lane would move the fastest, but it would be difficult to merge from the middle lane to get off the highway. Having all traffic at the same speed facilitates merging, just as having turbulent flow within a pipe helps heat transfer through the pipe wall. But how do we calculate this?

When we click

CALCULATE we get our answer: Based on the calculator, using 1” PEX for this pipe will result in a head loss of just 1.9 ft. per 80 ft. of pipe length, a total of 3.8 ft. The velocity is just 1.8 ft/sec, not a concern. The flow regime is turbulent, but that’s not a concern for a heat distribution pipe. The pipes will be insulated. We can also check results for 3/4” or 1-1/4” PEX, or change everything to metric units with the click of a button. If needed, we can click print, or email this data directly to the customer who might be making this decision on the job. It works great on mobile devices, so they can do this in the field.

SAVE

TIME Lance MacNevin, P.Eng., is the director of engineering with the Building & Construction Division and Conduit Division of the Plastics Pipe Institute. He can be reached at lmacnevin@plasticpipe.org

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There are many aspects to designing plumbing and heating pipelines, and head loss is just one factor. As a frequent designer of piping systems, I rely on this calculator to provide accurate and precise answers and save a lot of time. Give it a try and share your feedback.


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Ask us HOW?

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PROJECT PROFILE

Photos: Claude Lafond

By Greg Dalgetty

Going Underground at the

Montreal Biodome

Olivier Matte

E

very year, over one million visitors flock to the Montreal Biodome to get a look at more than 200 animal species living in four distinct habitats. The 377,000-square-foot facility features a tropical rainforest, a subpolar region and ecosystems replicating the Gulf of St. Lawrence and a Laurentian maple forest. Maintaining the proper

environmental conditions for the wildlife and fauna at the Biodome is of the utmost importance. To address all of the habitats’ heating and cooling needs, Montreal-based Ecosystem installed an extensive heat recovery network coupled with an open-loop geothermal system. The project has earned numerous distinctions, picking up the Association of Energy Engineers’ International Project of the Year award in 2015 and ASHRAE’s Technology Award in 2013. We spoke to Olivier Matte, Ecosystem’s training and awareness coordinator, to learn more about how this system works and the challenges Ecosystem faced during its installation.

An Ambitious Installation

“Heat recovery is our number one source of energy,” Matte explains. “We recover all the energy from the other ecosystems and use it in the rainforest. The rainforest is kind of like the back of a refrigerator, where all the recovered heat gets dissipated.” A 250-ton heat pump is dedicated solely to cooling

Photo: Ecosystem

Photos: Steve Wilkie

Ecosystem installed four heat pumps totalling 1,600 tons in cooling capacity. The heat pumps are connected to two distinct and newly designed networks serving the purpose of heat recovery and hot water heating. These networks supply each habitat as well as the administration area, allowing either cooling or heating. They are designed to optimize energy recovery, transferring excess heat from habitats in cooling modes to the rainforest habitat, which is always in heating mode.

continues on page 100

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PROJECT PROFILE

continued from page 98

the subpolar habitat, where the water/glycol solution must be chilled to -6°C to meet the ecosystem’s requirements. The other habitats require a 6°C solution in cooling mode, which is generated by the three remaining heat pumps, all of which have 450-ton cooling capacities. These heat pumps operate at a more efficient COP, while the subpolar heat pump does the heavier lifting.

Exceeding Expectations Aside from the open-loop geothermal system, Ecosystem also installed high-efficiency lighting as well as an enhanced pump and water filtration system. Since the project was completed, the Montreal Biodome has had a 55 per cent reduction in energy consumption. It has also reduced greenhouse gas emissions by 80 per cent—or 1,600 metric tons—per year. What’s more, the system is performing to a higher standard than was contractually guaranteed. “We had quite ambitious targets for annual savings, and we exceeded them by 19 per cent,” Matte says. Additional equipment control strategies were also implemented for optimum electricity peak demand management. “During the summertime, the Biodome cools the underground lake at night,” Matte explains. “The heat pumps are used to lower the temperature and this avoids peaking with electricity demand during the daytime. During

Photo: Ecosystem

When energy recovery exceeds the requirements of the rainforest, excess heat is stored in a subterranean lake that sits 10 metres below the surface of the Biodome. When the heat recovery alone is not enough to warm a habitat, the open-loop geothermal system kicks in, drawing on energy stored in the lake. The temperature of the water in the lake is typically 22°C at the end of the summer, and 12°C at the end of the winter.

Full Steam…Behind Prior to Ecosystem’s installation, the Montreal Biodome was serviced by an old steam-heating system. “They were buying chilled water and steam from the Olympic stadium, which is right next door,” Matte explains. “For the polar world, which needs much colder water, they were relying on very old compressors that were on site at the Biodome to further cool the chilled water bought from the Olympic stadium.” Installing a new system posed some unique challenges. First and foremost, a complete system shutdown was out of the questions, since all the animals and plant life in the Biodome require specific climatic conditions to survive. “Throughout the duration of the project, we had to consider the living species,” Matte says. But that was only one of the challenges. The mechanical room itself proved difficult to access, which necessitated a creative approach to installing some of the equipment required for the job. “We had to haul the heat pumps over the electrical room,” Matte recalls. “And we had to create an internal bridge with rails to haul the chillers over the mechanical room. There were only a couple inches of clearance on each side of the chillers.” The heat pumps, all of which use R-134a refrigerant, warm water to 35°C in heating mode. For the heat recovery system, six steam coils were converted to hot water coils in the various ventilation systems. Previously existing cooling coils are now also used for heating in the winter months.

the winter, it’s the exact opposite. The Biodome starts cooling the pond in the morning. With 3,000,000 liters to cool, only a 0.5°C temperature difference means a lot of extra recovered energy to heat the other spaces.”

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Darren Cooper, P.Eng., is president of Renteknik Group Inc., an energy efficiency and optimization firm in Burlington, Ont. He can be reached at d.cooper@ renteknikgroup.com.

HVAC/R B y D a rre n Co o p e r

RETOOLING RATINGS for Energy Optimization

H

VAC/R systems are among the biggest users of electricity in commercial buildings. As such, the building industry, government entities and utilities are taking on a new mandate to minimize energy footprints and are promoting the need to optimize systems and conserve resources through recommissioning and continual commissioning.

To do this effectively we need an accurate way to analyze these systems. To-date, however, field measurement of performance of HVAC/R systems has been uncommon and limited. These systems were often considered too complex to evaluate, or the price of these evaluations was viewed as simply too costly. As such, the terms COP, EER and kW/ton were commonly associated with operational efficiency. Although these are valuable guidelines, they are not true indicators of overall system efficiency. Over the past few years, a number of organizations in Europe have introduced an innovative solution that benchmarks the efficiency of an HVAC/R system against its ideal Carnot process, independent of losses and external operating conditions. This solution is known as the System Efficiency Index (SEI). With the introduction of this cost-effective performance analyzing method, there is a considerable opportunity for contractors and consultants to overcome this challenge, and to improve the performance of HVAC/R systems.

A benchmarking tool

When assessing HVAC/R equipment, manufacturers and testing organizations conduct tests under controlled conditions. This makes it straightforward to evaluate different systems and efficiency against design specifications. When operating in the real world, however, these systems are no longer in environments that can be controlled, so they end up operating under different, and varying, conditions. As a result, it becomes more difficult to use such performance

M e c h a n i c a l

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System Efficiency Index (SEI) is not dependent on operating conditions such as temperatures and flow, however. This makes it an ideal method to evaluate true efficiency, since it is based on how close the system is operating to what would be defined as an ideal process without any losses (i.e. Carnot process). There are three things that need to be considered for SEI to make values comparable:

1. System Type 2. System Boundaries 3. Reference Temperatures The system boundaries and operating conditions have to be defined based on the type of system. With defined reference temperatures the Carnot COP (loss-free) can be calculated, and the SEI can be defined as the measured COP divided by the Carnot COP for the same reference temperature. Since SEI is a ratio, the system SEI will not change from day-today as operating conditions change.

System Efficiency Index:

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parameters as COP, EER, SEER and IEER since they are highly reliant on ambient and operational conditions. For the same reason it is very difficult to evaluate true efficiency.

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A change in the performance of one or more of the subsystems (sub-efficiencies) will change the overall SEI, however. This makes SEI a very powerful tool for monitoring and maintaining optimum energy efficiency. Furthermore, incorporating SEI into a Continuous Energy Efficiency (CEE) monitoring program will also provide the ability for building operators to receive alerts of pending failures.

continues on page 104


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HVAC/R

continued from page 102

Reference Temperatures Carnot COP is calculated from temperatures that are defined as reference temperatures. These temperatures are used for the secondary fluids (air or water) that are subject to cooling and heating during the thermodynamic process. Defining these values allows for the evaluation of evaporator and condenser performance, which is not the case with the traditional use of COP. This allows for the analysis of all system components and provides a better representation of system efficiency.

SEI (cooling) =

DIDYOUKNOW? SEI is a tool used to describe the performance of an HVAC/R system, independent of operating conditions. SEI can be divided in sub-efficiencies, allowing identified losses to be allocated to such components of the system as the compressor, condenser, evaporator and refrigeration cycle auxiliary loads.

SEI (heating) =

Actual COP Carnot COP Actual COP Carnot COP

Power Input Heating capacity Power Input

/ /

TsecC TsecW-TsecC TsecW TsecW-TsecC

Work on defining the most practical and useful reference temperatures and system boundaries for direct expansion and complex systems, such as cascade and transcritical CO2 systems, is currently being refined.

The measured COP divided by the ideal (Carnot COP) produces the calculated SEI to quickly pinpoint actual system performance and identify where and when losses are occurring in each step of the process. This allows sub-efficiencies to be established. The possibility to identify and benchmark these weak points contributes to making SEI a powerful tool for fault detection and ongoing system monitoring. The most noted subefficiencies for most applications are:

Cycle efficiency – The losses caused by the refrigerant process deviation from an ideal cycle with a 100 per cent efficient compressor.

Compressor efficiency – The losses in the compressor, which includes all losses in the compressor and motor.

Condenser efficiency – The difference of the measured COP compared to that of the same system with an ideal condenser (infinite surface).

Evaporator efficiency – The difference of the measured COP compared to that of the same system with an ideal evaporator (infinite surface).

M e c h a n i c a l

=

Cooling capacity

The most straightforward systems to evaluate are water-to-water chillers and heat pumps, since the suitable reference temperature is the average temperatures of chilled water and cooling water.

Looking at sub-efficiencies

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GOING BEYOND BUSINESS AS USUAL It is often believed that if the specified temperatures are being delivered and no alarms are generated then the operation of a building’s HVAC/R systems is good, and no actions or modifications are needed. This “business as usual” approach results in most systems having much higher energy consumption than is necessary. Often a lack of understanding of the importance of tuning all the components in a system to the load and climate conditions of that particular system is what leads to this less-efficient operation. To change the business as usual approach, building owners, system operators and energy managers need to change their perspective from a traditional initial or first cost to a total cost of ownership perspective, inclusive of lifecycle costs such as energy efficiency as well as standard maintenance.


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Road Warrior By Greg Dalgetty

Name: David Nagami Company: Cool Check Air Conditioning Job Title: Apprentice Age: 25 Lives in: Toronto

Keeping it Cool, with

David Nagami

Photos: Darcy Cooper

F

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or David Nagami, finding a home in the mechanical trades was a bit of a happy accident. When he was in Grade 12, Nagami completed a co-op placement with a plumbing and heating company in Toronto. Not long after that, he found himself in need of a job. As it happened, his neighbour ran an HVAC business— and he was in need of some hired help. “He owned his own business doing subcontracting work,” Nagami recalls. “I was looking for a job at the time, and he happened to need help. I started working in the field, and I really enjoyed the work.” Nagami is now an apprentice at Cool Check Air Conditioning, which is celebrating 25 years in business, and he hasn’t looked back since taking his first leap into the trades.“I don’t like sitting still—I couldn’t work at a desk,” he says. “It’s always a challenge when you get a service call. You can’t picture what it’s going to be. It’s always something new.”


What’s your service area? The Greater Toronto Area. What’s the most recent project you’ve worked on? An elevator room cooling system at the University of Toronto’s downtown campus. What’s your favourite part of the job? There’s something new every day and you’re always moving. How much time do you spend on the road each day? That varies depending on the job, but on average I’d say a couple hours per day. A lot of the time spent behind the wheel is sitting in traffic downtown. You could spend a quarter of your day sitting in the truck. Do you have a favourite place to be dispatched to? The Toronto Congress Centre. It’s close to my house and the guys there are great. I’ve got to know the staff pretty well. A friend of mine from the company and I share the account. What’s the most memorable project you’ve worked on? A big cooling system we installed at a data centre at a security company. It was the first time I’d been exposed to something like that, because I was originally working on the residential side of things. It kind of blew my mind seeing a piece of equipment that was the size of two or three trucks put together.

What’s the strangest thing you’ve ever seen on the job? One time at Berkley Castle in downtown Toronto, what looked like a small fox got electrocuted and ended up fused to the copper tubing inside an air conditioning unit. When I opened it up to do some pressure-washing, I had to pry the animal out with a hockey stick. It was completely stuck to the piping. I really had to work at it to get it out. Favourite tool in your toolbox: My digital multimeter. That gets me through my day most of the time. Favourite musical artist: I have many favourites, but the top two would be Pink Floyd and Wu Tang Clan. Favourite concert: A Blink 182 concert at the Molson Amphitheatre I went to when I was in Grade 8. Favourite car: BMW M5 Favourite movie: Moneyball Favourite TV show: Breaking Bad Favourite sport: Baseball Favourite food: Steak Favourite beverage: Stella Artois What’s one place you would love to go? Miami for Spring Break. If you were prime minister for one day, what would you do? I would lower taxes. Biggest pet peeve: Drivers who don’t use their turn signals. Do you have a personal motto? You’re only young once. Live your life as fully as you can.

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B y A d am Freill

PREVENTING SLIPS AND FALLS S

lips and falls are major business for hospitals in Canada. Ontario on its own averages more than 21,000 emergency room trips every year from people who have lost their footing on snow and ice. Those numbers are just for falls that were severe enough to warrant seeking medical attention. Anyone who spends time on rooftops between late-October and mid-April can likely attest to encountering their fair share of slips – hopefully minor, but sometimes not. It is not uncommon to feel one’s boots slide on ice that’s formed in areas with imperfect drainage, or on accumulated snow while working on equipment or repairing pipes on top of a building. For the past three years, apparel and footwear retailer Mark’s has been working with the Toronto Rehabilitation Institute to better understand the challenges of a Canadian winter with an aim to improve safety when walking on ice while wearing either casual or industrial footwear. “It is a big deal, both in the construction industry and for people in general,” says lead researcher Geoff Fernie of the Toronto Rehabilitation Institute. “We built a facility to test for all kinds of safety, including winter.” World-renowned as the foremost research centre for balance, mobility and falls, the Toronto Rehabilitation Institute built a winter simulator to put boots through their paces. Dubbed the “Winterlab,” Fernie and his team have been using it to learn more about footwear and its performance on ice and snow.

Mechanical Business editor Adam Freill tests the gripping power of a pair of boots in the Toronto Rehabilitation Institute’s Winterlab.

“When you look at a pair of boots, you can’t tell their ability to grip by looking at them,” he says. “We decided to come up with a reliable test measurement.”

As a result of this type of research, footwear manufacturers are following some of the same footsteps where tire manufacturers have tread, trying out new rubber compounds and even experimenting with such innovative additives as crushed walnut shells and pulverized glass.

The test is the ability to comfortably walk up a slope. Starting from a level plane, participants walk on an icy surface. With each subsequent pass, the angle of the floor is increased to determine the point where slipping occurs for the footwear being tested.

“If I think about the boots we would have sent to Geoff 10 years ago versus what we are testing today, so much has changed,” says Iain Summers, vice-president of industrial and footwear at Mark’s.

“We test for three surfaces: ice that is dry, ice that is wet and snowsprinkled ice,” says Fernie. “We want boots that can go up the steepest angle and work on all three surfaces.”

“We are going to make a difference for so many people,” adds Fernie. continues on page 110

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TOOLS

continued from page 108

Seeking a Way to Compare With no real way to compare one boot’s gripping ability to another in a store, the research team at the Toronto Rehabilitation Institute is hoping that their work will lead to a set of symbols or ratings similar to those found in the tire industry to help guide consumers. “We are working with Mark’s to develop standard measurements, and to stimulate the industry to want to do better,” explains Fernie. “In some provinces, snow tires are mandatory, but we do nothing on boots.” While symbols on boxes might help with an initial purchase, research is also being conducted on ways to incorporate wear indicators on the soles of boots to help indicate the amount of grip remaining, to help keep wearers safe long after they have left the store.

DIDYOUKNOW? Although a little bit of water can reduce friction on ice, researchers have found that the surface that causes the most difficulty for grip is ice with a light dusting of snow.

The Winterlab is a 6 metre by 6 metre ice box.

Winter, 365 Days a Year The Winterlab at the Toronto Rehabilitation Institute is a six-metre by sixmetre simulator that is able to reproduce Canadian winter conditions in a controlled and repeatable way. The floor surface uses embedded tubes with refrigerant running through them to create an ice surface that can be made cold and wet or colder and dry, with the option to add falling snow, snow on the ground, and even heavy gusts of wind. The lab has a flight-simulator-style motion base that can tilt, move or shake to simulate ramps, slips and trips. An intelligent robotic harness system keeps research participants safe and comfortable throughout the testing.

IT’S NOT JUST FOOTWEAR Iain Summers, vice-president of industrial and footwear at Mark’s, views work boots as more than simply footwear. “Work boots are tools,” he says, explaining that a professional tradesperson has much different requirements and expectations from their footwear. “The amount of hours that someone wears their boots…it is very different from a casual consumer.” The challenge is finding rubber compounds that provide safe gripping ability, but that are durable enough to stand up to the rigors of a jobsite. “We need to find a balance. Working guys don’t want their boots to wear out,” he explains. “We want to give them work boots that will last six months to a year. If it is a boot that’s lasting six months, you get a full winter out of it.” 110

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Geoff Fernie (left) of the Toronto Rehabilitation Institute and Iain Summers, vice-president of industrial and footwear at Mark’s, in the testing lab.


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CLEAN WATER

protects A ROLLING INVESTMENT

A

tractor trailer is more than just a large piece of on-road equipment. It’s a major investment, foundation to a livelihood and a home away from home. Collectively, big rigs are the engine that keeps industries and economies in motion. A new truck and trailer can cost well over a quarter-million dollars, and that’s not including a lot of chrome and aftermarket equipment so often added to personalize vehicles. And washing big rigs – from over-the-highway trucks to offroad energy-industry trucks – is infinitely more involved than washing cars. They’re bigger, sure, but they also come in a wide variety of sizes and shapes. That’s where innovative and creative plumbing technology can help.

With 21 years in the truck wash industry, Koro started his company in 1999. Designing superior automation and water treatment technology that can adapt to a very diverse trucking industry was key, but equally important was minimizing capital costs related to building and land, and developing a service and operational standard which allowed the business model to work. “Until recently, little had changed in the truck wash industry in the past 40 years or so,” said Koro. “We aim to provide a fast and affordable public wash that offers value and consistency while delivering what every owner wants: a clean and shiny truck.” Koro’s wash system utilizes advanced technology that delivers a high wash quality with minimal labour costs. Conditioned fresh water is used for the portion of the wash that uses cleaning chemicals, as well as during the final, spot-free rinse. “We researched the trucking industry to determine the needs of the end user and tailored a system using innovative designs and vendors to complement the application with quality components,” said Koro. The fresh water portion of the system includes filtration, scale prevention and reverse osmosis for uncompromising purity. V

continues on page 114

“Whether you’re washing an oil field truck covered in 5,000 pounds of mud or you’re cleaning a chromedout road truck, water is a huge consideration,” said Jyrki Koro, president of Truck Wash Technologies in Sault Ste. Marie, Ont.

All water from the wash bay passes first through a bar screen before moving toward one of three grit chambers.

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PLUMBING

continued from page 112

A volume water heater, water softener, carbon filter and flow tanks complete the water treatment for all chemical application and fresh water rinsing.

SEDIMENT

REMOVAL Each Truck Wash Technologies system uses recycled water for the bulk of the washing process. Heavily soiled trucks can require as much as 12,000 gallons of recycled water, but never less than 2,000. “We have off-road trucks come in with so much mud that it actually reduces the amount of cargo they can legally haul,” said Koro. “Needless to say, this cuts into their pay cheque.” As the system’s moving gantry makes pass after pass over the vehicle, tons of sediment drains into an in-floor catchment system. A series of screens and settlement tanks strain solids from the liquid.

TWO TYPES OF FRESH WATER TREATMENT As fresh water comes into the facility from a well or municipal supplies, it’s treated for scale prevention either by TAC (template-assisted crystallization) technology or a traditional water softener with a brine tank.

A cluster of high-volume hydro cyclones provides a second level of water filtration, spinning fine dirt out of the stream in a centrifuge. Finally, a liquid polymer is injected into the water. This substance binds any remaining fine solids together so that they settle out more quickly. All sediment is continuously removed from the wash water and dewatered for ease of disposal.

If it’s being used for high-pressure rinsing applications, water first goes through a 100-gpm anti-scale system for treatment before entering a large storage tank. This chemical-free, TAC anti-scale technology bonds calcium ions together so that they’re inert, and won’t build up on surfaces downstream. For fresh water used during the chemical application process, a different antiscale approach is used. “Because calcium and magnesium rapidly absorb the cleaning chemicals and render them less effective, we need to be absolutely sure that all minerals are removed from the water stream for chemical application,” Koro explained. “TAC reduces scale buildup, but the ions are still in the water. A commercial water softener conditions the water used in the chemical application. This amounts to roughly 30 gallons per truck wash.” Fresh water first passes through a large carbon filter that features automatic backwashing. The activated carbon in the large tank is generally used for dechlorination, removal of tastes, odors and as pretreatment for reverse osmosis systems. Chlorine destroys reverse osmosis membranes and polymerbased ion-exchange resins used in water softeners. A spot-free, final rinse is the very last phase of a truck wash. For this, water is treated by a large reverse osmosis system. A 4,400 gpd (gallon per day) reverse osmosis system provides ample water volume. It removes any remnant of minerals that could otherwise create powdery-looking spots on vehicle surfaces after drying.

Three high-volume pumps provide water to various wash function in the wash process. In the background, five high-pressure pumps apply a final fresh water rinse.

ON DOWN THE ROAD A Truck Wash Technologies installation will service upwards of 1,000 trucks each month. As drivers wait 15 or 20 minutes for their rig to come out sparkling clean, they’re oblivious to the high-tech processes going on in the background. Truck Wash Technologies currently has two truck washes in Canada, and a third under construction in Tacoma, WA. The company is slowly watching trends in the industry shift favorably.

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Being the first mover in a large, untapped market, it’s imperative we remain involved in all facets of the truck wash business to maximize the potential for our customers’ success, Koro said. The superior technologies we’ve developed and assembled speak for themselves.

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Paul Ethier is a national sales representative for Watts Canada and a CWQA-certified Level IV Water Technician. He can be reached at paul.ethier@wattswater.com.


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New Refrigerant Options

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Bitzer has modified all models of its two-stage reciprocating compressors to enable them to run with R448A and R449A refrigerants, both of which are low global warming potential alternatives to R404A. The compressors can operate either with or without a liquid subcooler, and all models in the company’s semi-hermetic two-stage compressor series have been fitted with thermostatic expansion valves.

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Fan Guards and Motor Mounts Goldstone HVACR’s fan guards and motor mounts come in a variety of models. Fan guards are available in flat, straight-sided, taper-sided and domed models. Motor mounts come in two-, three- and four-legged models. Wire fan guard/motor mount models are also available. Finishes include zinc plating, chrome plating inc and powder coating.

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CELEBRITY ENCOUNTER By Adam Freill

A

sk Peter Mansbridge where some of his best work starts and he might chuckle and say, “At an airport.” The chief correspondent for CBC News and anchor of The National was discovered by a CBC radio station manager while making an announcement over the public address system in the airport in Churchill, Man. That seminal moment in 1968 launched a career, and a voice, that’s instantly recognizable to Canadians from coast to coast. “I was 19, working for a small airline called Transair out of Winnipeg. I was doing everything from fueling planes to loading baggage to selling tickets at the counter,” recalls Mansbridge. “They sent me to Churchill to cover for a guy who was supposed to be on holidays for two weeks. I got there and after about a week they called and said, ‘He’s not coming back, so you are staying.’ “It turns out, it worked out great.” A month after his transfer to Churchill, Gaston Charpentier happened to hear the young future newsman over the intercom. “I was calling the flight over the PA system in the terminal building and this fellow comes up to me and says, ‘Hey, you have a good voice. I’m the manager of the radio station here. I need a guy to work the late-night shift.’” So that’s what Mansbridge did for the next year, working full-time at the airline and part-time at the radio station doing the late-night record show.

Photos courtesy of CBC and Disney

“And we are talking Churchill: population 1,000, at a radio station that couldn’t be heard five klicks outside of town, but it was fun and eventually they offered me a full-time job, and I switched into news,” he says.

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Finding a Working Recipe It is often said that success comes from a blend of hard work and opportunity. Being discovered, by chance, at a small airport presented an opportunity for Mansbridge, but it takes more than just being found to build the type of career that makes one a household name in Canada. “Success is often based on being in the right place at the right time, or getting a lucky break, but it is what you do with it,” he says. “I worked extremely hard. The odds were against me. I had no background in broadcasting. I had no background in news. I spent hours and hours of my own time listening to shortwave radio to listen to how others would do their thing.” Broadcasts by the BBC, the CBC and other news teams would be his training grounds. “I would listen to whatever I could to see how different people would do their work – not to copy them, but to understand what it is they were doing,” he says. “That’s how I learned to write. That’s how I learned to do interviews. That’s how I learned to edit. “I worked seven days a week, 16-18 hours a day trying to make this work for me. And I was there for three years before I was given the opportunity to move south to the big network and work in the Winnipeg local

newsroom. And when I got there, the same thing started all over again.” His hard work and eagerness to learn his trade earned him respect in the Winnipeg newsroom, which led to more learning opportunities and career advancement. “I owe a lot to those people who were part of my life in the early 1970s.”

The Airport Can Be a Zoo Having good things happen at the airport might sound far-fetched, but not for Peter Mansbridge. Not only did he get his start in media in an airport, he also had one of his most recent forays into the spotlight kick-started by a chance meeting in, of all places, the airport security line. “It is as crazy as how I got my start in broadcasting,” he says. “I was on my way out to give a speech in Vancouver, and I was going through security at Pearson, and the guy behind me says, ‘You are Peter Mansbridge.’ And I said, ‘That’s right.’

The role needed an approval from the CBC, and scheduling needed to navigate last year’s election, but in a matter of weeks from that chance meeting at the airport, Mansbridge had a new role to voice, that of Peter Moosebridge, co-anchor of ZTV News in Disney’s Zootopia. “They wanted me to come down to Hollywood to do it, but I couldn’t do that because we were in the middle of the election campaign, so they organized a studio in Toronto,” reports Mansbridge. “They had a big video hookup with the producers of the film in L.A. It was the real deal. It was pretty exciting. And I did my two or three lines and that was that.”

“Like most people in this business, I get that every once in a while, so I was polite. But then he says, ‘I was just talking about you in a meeting yesterday. We want to talk to you about a role in a movie.’”

continues on page 122

After hearing a brief description of the project, a Disney film from the team that made the blockbuster Frozen, Mansbridge says he was still in disbelief. “I’m thinking, ‘Really? This is happening in the Pearson Airport security line?’” he says. “I said that I had to catch a plane, but gave them my card figuring that I would never hear from this guy again. Before the plane took off, I get this email from him, and he’s a vicepresident with Disney.”

Zootopia opened on March 4 and is currently in theatres.

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CELEBRITY ENCOUNTER

DID YOU KNOW?

By Adam Freill

The last time Peter was in Churchill, he did an announcement over the PA system in the airport.

Getting over Rough Spots

On Climate Change and the Environment Having spent a considerable amount of time in the northern reaches of the country, Mansbridge has witnessed the realities of climate change first-hand. “We southerners like to think of Churchill as north, but it really is not that far north. The major change that is going on due to climate change is going on much further north than Churchill,” he says. “Things are changing, and dramatically, and have been for the last 10 to 15 years.

The dance that can be necessary to deliver bad news to a client about an HVAC or plumbing system that needs a complete re-do isn’t all that dissimilar to the position that television interviewers can find themselves in when an interview goes south, and Mansbridge admits that he’s had a few of those moments during the 15,000-plus interviews he’s done over his career. “Why does it always come to $12,000? That’s what I want to know,” he laughed as he considered the similarities of the two difficult positions. “Every time I’ve had one of these housing problems, it is always ‘$12,000 is going to fix this.’ It’s like it is some kind of magic number. “When your readers are called in, they draw upon the expertise they have that those who called them don’t have. They use it professionally, and the end result is good for everyone,” he says. “In my case, when an interview is heading south, and they do, you have to draw upon your professional skills to try and salvage it, to try to get something out of it. In some cases it works; in other cases, it just doesn’t, and I think your readers understand that too. You’ll end up sometimes with clients who just won’t buy the argument and the explanation they are being given.”

“When trappers notice that all of the sudden there are different birds around, and other birds that they are used to aren’t there, and the fish are different, and the water is warmer and the ice is less, they go, ‘Wait a minute, something’s “When your readers are called in, they going on here,’” he explains. “And it is much more visible in the Arctic draw upon the expertise they have that than it is here.” those who called them don’t have. They And while the cause of these changes may be open to debate, there’s no harm in reducing one’s environmental footprint, he says.

use it professionally, and the end result is good for everyone.”

“I think we all have room to improve on this. Looking at more efficient ways of heating our homes, of driving our cars, of simply moving around and being aware of what’s happening in the much bigger picture,” he says. “There’s no harm in looking at better ways of conducting our lives because, in the end, it is often more beneficial to us and our pocketbook to do that.”

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with Roger Grochmal

Should I Stay or Should I Grow?

G Roger Grochmal is the CEO of AtlasCare in Oakville, Ont. To submit a question about your company, business practices, or the industry in general, send an e-mail to Mechanical Business Magazine’s editor, Adam Freill, adam.freill@ mechanicalbusiness.com.

rowth. This should be the holy grail of every business. Many contractors grow their businesses to the size they are comfortable with, and then stay there for the duration. This is fine if it’s what the owner is looking for; however, there can be significant advantages to growing one’s business, rather than maintaining the status quo.

Suppliers are always on the hunt for the next dealer. They need growth to satisfy their corporate bosses and if they can’t get it from their existing dealers then they need to add more. Therefore, it makes sense that suppliers will pay extra attention and often offer greater value to customers that are growing with them, strengthening the business relationship and earning both parties a good return.

MANAGE YOUR GROWTH CAREFULLY Growth is a double-edged sword. Not enough and your company will stagnate; too much and you can spin out of control. Remember that you can only grow as quickly as you have the resources, people and cash, to do the work. Most contractors fail not because they don’t have enough work but usually because they have too much.

In most areas of business, larger companies realize the advantage of better buying power to lower their costs. In today’s economic climate, the bottom half of your income statement – your expenses – needs as much attention as you can give it. Growing businesses are also in a better position to attract top quality employees, provide competitive health benefits to keep them, and source the best business partners (such as legal, accounting and marketing) to help move their business forward.

Marketing on a Shoestring One of the best books I have ever read on business development for small companies is called Guerrilla Marketing by Jay Levinson. He has a hundred ideas for reaching potential buyers on a shoestring budget. If you don’t have an unlimited advertising budget (and who does?) this is the book for you. It’s the best $10 you will ever spend.

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And, when you’re ready to move on, a growing business is much more attractive for a potential buyer.

EXISTING PRODUCTS & SERVICES EXISTING CUSTOMERS

NEW PRODUCTS & SERVICES EXISTING CUSTOMERS

EXISTING PRODUCTS & SERVICES NEW CUSTOMERS

NEW PRODUCTS & SERVICES NEW CUSTOMERS

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MARKETING FOR GROWTH Growth is something that should always be on your mind. However, growing a business requires good marketing and most contractors don’t have a background in marketing. Even if we did have the knowledge, the marketplace and the business environment are always changing. So what is a contractor to do? There is a simple matrix that marketers use to determine where to invest their resources in growing businesses.


Always start with your existing customers. The easiest thing to do is to sell the things you already do to the customers you already have. If you have done a good job looking after them, they will look after you. If they bought a furnace from you 12 years ago, maybe it is time for a new one. Not everyone wants to wait for their furnace to break down on the coldest night of the winter, and advances in technology can make it a compelling sales proposition. Do all of your customers have HRVs? Do they have the latest in air cleaners, humidifiers or Wi-Fi thermostats? It has been my experience that a conversation about a system enhancement can often lead to an opportunity for a new system installation. The next level of growth can come from selling new products and services to existing customers. I recall a customer who called me shortly after we had finished an installation, asking if there was something else he could buy from me. People like to spend their money with businesses they like and trust. For years our customers asked us to do duct cleaning. We offered it to our existing customers first and it was a great success even as we climbed the learning curve. They were very forgiving. Listen to your customers, and they will tell you what they want. The toughest thing for a business is to reach new customers. The best choice for a small contractor is to seek out referrals. Engage your customers in a referral conversation. Let them know at the outset that you will be asking them for a referral when you are done. With all of the online tools available today, your customers have plenty of opportunity to talk about you – both good and bad. Take the time to steer the conversation. Lastly, after you have exhausted the first three avenues of growth, you can sell new products to new customers. I have never met anyone in our industry that has had a lot of success in this area, so enter with caution. It’s easy to say that you can’t grow your business when the weather isn’t in your favour or the economy is suffering, but everyone is affected by this, and yet we still see the strongest contractors survive, and thrive.


REFRIGERATION

Andre Patenaude is the director of CO2 business development for Emerson. He can be reached at andre.patenaude@emerson.com.

By A ndr e Pa te n a u d e

DESIGN CONSIDERATIONS FOR T

he operating and standstill pressures of most R744 systems are higher than for other retail refrigeration systems, although many cascade and secondary systems have similar operating pressures to R410A systems used in the air conditioning sector. The higher pressures affect the designs and specifications of all system components and pipe work.

Table 1 shows pressures on the high side of the system for a “standard” system and a high maximum allowable working pressure (MAWP) system. High MAWP systems are specified to avoid relief valve venting on standstill, when the pressure will exceed the standard pressure-relief valve rating at ambient temperatures above 6°C (42.8°F), the saturation temperature equivalent to 40 bar (580 psi). Components that are readily available for R410A systems can generally be used for subcritical systems with a MAWP of 45 bar (653 psi) on the high side. Components that are subject to a higher MAWP are specifically designed for R744. The standstill pressure is the internal pressure of the system when it is not operating. The equalized pressure depends on the ambient temperature when below the critical point, and the system volume and refrigerant charge when above the critical point. For many R744 systems, the standstill pressure is greater than the maximum operating pressure. When this is the case, systems are either designed with MAWP based on the maximum

Table 1: Typical R744 pressures in retail systems

Fixed Leak Detection Based on ASHRAE 15 and CSA-B52, refrigeration machinery rooms shall contain leak detection equipment located in an area where the refrigerant would concentrate in the event of a leak. The alarm level of the detector should not exceed the Threshold Limit Value of the refrigerant which, for R744, is 5,000 ppm.

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MAWP based on the maximum operating pressure, in which case the pressure-relief valves will vent when on standstill unless there is some means of reducing the pressure, or the system is designed with MAWP based on the maximum standstill pressure. All components and assemblies must be rated for the maximum allowable pressure of that part of the system. Pressure-relief valves must discharge to a safe place, ideally outside a building to an unoccupied area.


Cooling Capacity The higher gas density of R744 results in a high volumetric refrigeration effect compared to all other common refrigerants. This affects compressor displacement and the sizing of pipe work, evaporators and condensers. The compressor power consumption for a given capacity is similar to that for HFCs, so the compressor motor/ displacement combination is different for R744.

Design for Ease of Service Systems should be designed with sufficient isolation valves to ensure safe access to components and parts of the system that will require service. Areas to target include liquid and suction filters, where a bypass should be fitted so the system can remain in service during replacement; oil separators; and pressure-relief valves. If liquid can be trapped between valves, these sections of the system should include high-pressure protection. This can be achieved by fitting a pressure-relief valve (PRV) in that section of the system, or by installing a check valve and piping it to a section of the system that is protected by a PRV. Gauges or pressure transducers should be provided on the system to give an indication of the system pressures. To make charging easier and safer, it is advisable to install a permanent charging point in an easily accessible area. This avoids the need to move heavy R744 cylinders to the plant area. If R744 cylinders are stored on-site, they should be located in a gas cage, upright and secure, ideally outside a building.

Figure 1: Comparison of HFC and R744 capacities in typical systems

An R744 retail system will typically use fewer compressors than an HFC system of the same cooling capacity. This is because the higher capacity of R744 reduces the total compressor displacement required. Heat exchangers are often smaller, leading to more rapid changes in operating conditions when the load changes. Both factors increase the need for effective capacity control to meet a varying load.

Working with Smaller Pipes The refrigerant properties that reduce the required compressor displacement also allow smaller-diameter pipe work to be used. This is especially true in the suction line carrying superheated gas. The effect on liquid line size is lower because the volume flow is similar to HFCs. The heat transfer coefficient of boiling R744 is greater than for HFC refrigerants. This improves the performance of evaporators and condensers, which allows for either the use of the same sized evaporators and condensers, with greater heat transfer capability and hence lower temperature differences (TDs), or for smaller evaporators and condensers to be used. This reduces the component cost and space required. continues on page 128

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REFRIGERATION

continued from page 127

The pressure drop in R744 pipe work and components is generally lower than with HFCs (especially in suction lines), and system performance is less sensitive to pressure drop. The system designer can therefore allow for a greater pressure drop. In general, refrigerant velocities are similar to those for HFC refrigerants. The general rules of good pipe design should also be followed with R744 systems. Pipe thickness will usually be greater because of the higher pressures, and in some cases steel will be used in place of copper. As explained previously, smaller diameter pipe is used in some parts of the system. This will inherently withstand higher pressures than larger diameter pipe of the same wall thickness. Table 2 shows the maximum pressure of a range of copper tube. Comparison of pipe sizes for typical systems

Table 2. Rated Internal Working Pressure for Copper Tube (ASTM B280, ASTM B78)

*Using ACR (Air Conditioning and Refrigeration Field Services) Copper Tube

The most reliable method of jointing copper tube is brazing. The greater thickness reduces the opportunity to swage the pipe and therefore increases the use of fittings. In addition, the heat required for a brazed joint is greater to get the required degree of penetration.

LUBRICANTS AND OIL RETURN Polyolester (POE) lubricants have good miscibility with R744 and are predominantly used as compressor lubricants in retail R744 systems. Because of the high solubility, higher viscosity lubricants are used when compared to HFCs. This reduces the effect of oil dilution by the refrigerant, maintaining lubricant properties.

Copper tube is currently available in Europe that is specifically for use on R744 systems with a MAWP of 120 bar (1,740 psi). This is known by the trade name K65 tube. The material comprises copper with 2.4 per cent ferrous, plus very small amounts of zinc and phosphorous. It cannot be bent or swaged, so it is joined using proprietary brazed fittings.

POE oils are very hygroscopic (i.e., they readily absorb moisture), so care must be taken to ensure moisture does not enter the system.

FASTFACT Steel pipe work is often used in R744 systems because of the high pressures, but steel can become brittle at low temperatures. In the event of a leak, the temperature can drop to around -78°C (-108.4°F), so low-temperature steel must be used.

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R744 liquid is heavier than oil, as with HFC refrigerants. Effective oil separation and return to the compressor is necessary. Typically, this is best achieved by the use of coalescent-type oil separators and, for multiple compressors, a conventional oil-return system.


DEB McGRATH AND COLIN MOCHRIE

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Hydronics By David A. George

An in-depth look at

INDIRECT WATER HEATING Indirect water heating has been an established industry practice for decades, but it has grown in popularity in recent years due to interest in consolidating equipment and reducing mechanical footprints, as well as technical advances in boiler operation and control. For high-end homes and light commercial applications with high domestic demand, indirect water heating delivers a compact design and fast, effective operation. It also offers equipment longevity. Many of the residential indirect water heaters in the market today are highly durable and resistant to corrosion. In addition, boilers have become more sophisticated. Boilers now feature advanced burner/combustion systems that modulate from low BTU input to total BTU input. This allows the boiler to adjust the input rate to match a variety of demands for long, smooth burn without short cycling. Indirect water heating is also effective with very hard water. In direct water heaters, very hard water can cause lime scale to build on the heat transfer surfaces. In an indirect water heater, the heat transfer temperature differential is comparatively low. This means less lime scale precipitation and less lime scale buildup on a heat exchanger that can be easily removed with annual cleaning.

For high-end “homes and light

commercial applications with high domestic demand, indirect water heating delivers a compact design and fast, effective operation.

GOING INDIRECTLY INSTANTANEOUS? A variation of indirect water heating is instantaneous domestic water heating. The idea is to use the building’s recirculation loop as the body of stored water. The loop is put into constant flow and as the hot water is drawn away, the indirect water heating equipment puts new heated water back into the loop. Eliminating storage sounds tempting, but instantaneous water heating will not work in all applications. If the recirculation loop does not hold enough water to act as storage for the domestic demand, there will be problems. Also, most instantaneous designs operate on the flow triggered by the fixtures. A single faucet can cause the boiler to fire, which is wildly inefficient.

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TEMPERATURE AND CONTROL Hydronic systems and domestic water systems invariably operate at different temperatures. For example, hydronic systems for building heat will operate on a system temperature that varies as the winter season progresses. In the shoulder months, the hydronic system may operate at temperatures below 100°F (excellent for a condensing boiler, by the way). Then with an outdoor reset function, the hydronic system temperature will ramp up to as much as 180°F as the winter days get very cold. Domestic systems operate at a consistent target temperature year-round. Most domestic systems operate at 140°F or higher as an effective safeguard against Legionella. So no matter what temperature the hydronic loop requires to create the heat transfer for the domestic water, the boiler will always need to deliver high water temperatures, typically 180°F outlet water temperature. To meet the operational requirements of two different systems, many residential and light commercial boilers feature advanced onboard control systems with

“domestic hot water” or “DHW prioritization.” The control board’s DHW priority intelligence will monitor both the domestic and hydronic loads and make decisions on how to satisfy each demand.

SAFETY PRECAUTIONS Another important consideration with an indirect water heating system is glycol. The hydronic system and the

The boiler can quickly switch from hydronic heating to domestic water heating and when it does, it will drive up to high water temperatures to quickly recover the domestic demand so it can return to hydronic heating.

domestic water system

For example, a boiler is maintaining 90°F temperature in the hydronic loop on a mild autumn day. When switching to DHW priority, the control will ramp up to high input and 180°F boiler outlet temperature to recover the DHW demand quickly. When the domestic load is satisfied, the boiler will return to hydronic heating, reducing the input rate back down to maintain the 90°F temperature in the hydronic loop.

exchanger, since we

are separated with heat transfer passing through the sealed wall of a heat wouldn’t want glycol solutions to mix with the domestic water. Many local authorities, fearful of this potential, require a double-wall coil. Only install a double-wall coil if you are forced to by local code, however, since

PROS AND CONS

these have lower heat

Indirect water heating is a great idea, but of course, it is not ideal for every application.

transfer rates than singlewall coils.

Large convention hotels have a very sharp domestic water demand. Early in the morning, a majority of guests get up and hit the showers before the

convention. On a cold day, you would not want to have the domestic demand compete with the hydronic demand from the same boiler. If the domestic water demand is very large, then you’d want to choose a dedicated hot water heating system. Also, consider the equipment efficiency. When a boiler operates

at high temperatures to heat the 140°F or greater domestic water, the boiler is firing at noncondensing temperatures, putting the boiler’s thermal efficiency in the mid-80 per cent range. This occurs even if it is a condensing boiler by design. Instead of putting a condensing boiler into inefficient non-condensing operation for long periods of time, it might be better to install a dedicated condensing water heater to take advantage of the cold city water and deliver thermal efficiency that’s pushing the upper-90s. Many hydronic systems are seasonal, providing radiant heat in the building during the winter months but shut down during the summer. Some like the idea of adding domestic water heating so the boiler can be used year-round.

This idea works best when the boiler is piped directly to the indirect water heater in a separate branch from the hydronic system. If piped as a zone, the hot boiler water for the heat transfer is in the main hydronic loop and care must be taken to keep the hot water away from the hydronic system where the heat would be wasted as it fights with the building’s cooling system. You would also not want to meet a very small domestic load with a very large boiler. Consider a large commercial office building with multiple floors and multiple zones that use a large 5 million BTUH boiler. If the building also has a small domestic load for a shower or two in the office gym, fight the urge to put a small residential indirect (30 to 119 gallon), even if the boiler has a very deep turndown ratio like 25:1 or 30:1. Instead, put in a small residential or light commercial water heater for the small domestic demand.

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And always use propylene glycol; never use ethylene glycol. Food grade propylene glycol is non-toxic. Ethylene glycol is very toxic and should never be used in a hydronic system that is also doing domestic water.

David d A. George is a product d manager with Lochinvar. He can be reached at dgeorge@lochinvar.com.

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CHEMFAX

TM

Manufacturer of Specialty Chemicals

Not All Glycols Are Created Equal

CHEM-FROST Safe For All Systems Including Aluminum and Solar

Premier Inhibitors Higher Temperature Rated Low Viscosity your local wholesaler or visit chemfax.com Low Viscosity your local wholesaler or visit chemfax.com


HEAT TRANSFER FLUID - INHIBITED PROPLYENE GLYCOL COMPARISON CHART Chem Frost 100% Pail Size

Brand R

Brand O

Brand H

Brand U

Brand D

20L 95/5 YES YES YES 325F 5.5cP 417F YES

18.9L 18.9L 20L 92/8 N/A 94/6 LIMITED TO 65C NO NO SOME NO LIMITED NO LIMITED N/A N/A 275F 250F 250F N/A N/A N/A 370F 370F 370F YES NO NO

20L 95/5 NO NO N/A 250F N/A 370F YES

18.9L 95/5 NO NO N/A 220F N/A 370F NO

Raw PG Grade

FOOD

INDUSTRIAL GRADE

INDUSTRIAL GRADE

INDUSTRIAL GRADE

INDUSTRIAL GRADE

INDUSTRIAL GRADE

Purity of Propylene Glycol Phosphate / Nitrate

99.94%+

N/A

98%

N/A

N/A

NONE

YES

YES

YESrelaselYES ohw lacoYES l ruoy

Inhibitor Type

PDT NON-TOXIC

DIPOTASSIUM PHOSPHATE

DIPOTASSIUM PHOSPHATE

DIPOTASSIUM PHOSPHATE

PHOSPHATE

PHOSPHATE

LEED

YES

NO

NO

NO

NO

NO

qE detaerC erA slocylG llA toN PG Concentrate Amount Aluminum Safe Solar Safe

Geothermal Safe Temperature Rating Viscosity @ 50% 100F Boiling Point @ 100% CFIA Approved

ytisocsiV woL

N/A

moc.xDIPOTASSIUM afmehc tiDIPOTASSIUM siv ro

*Based informationprovided provided on websites* Based ononinformation onrespective respectivemanufacturers’ manufacturers’ websites* **Subject to change**


Jeff House is an experienced industry professional and hydronics trainer. He handles the sales territory from the Niagara region to the Greater Toronto Area for Jess-Don Dunford, a manufacturers’ rep in Ontario. He can be reached at jhouse@jessdondunford.com.

Find the Fix

IS IT RUNNING, OR IS IT WORKING? This is an interesting job that has been worked on over the past two years. Each boiler is a 500,000 BTUH mod/con unit, with 1-1/2” boiler supply and return tappings. Several modifications have been made to the original installation that is shown here, but the fine-tuning is ongoing. Check out the answer key for this quiz at www.mechanicalbusiness.com after April 1 to see the design-stage and current-state diagrams for the system. Our quizmaster would like to hear your feedback on some of the changes that have been made to the system. And remember, although hydronics can be very forgiving and you might get heat out and get a system to run, that’s not the ultimate goal. Following the simple basics of hydronics will help make it work as a system. 1. The existing pipe size to and from the boilers should be: a) 1-1/2”, same as the tappings on the boiler. b) 3” c) 2-1/2” d) 2” would work fine.

3. What simple changes could you make to have it “work” instead of “run”? a) It should have run fine, not sure why they changed it. b) The supply and return lines from the hydraulic separator should have been 3” to attach to the existing system. c) If a properly sized circulator had been added between the hydraulic separator and the existing building loop with properly sized supply and return lines, this would work. d) Forget the double reverse-return on the indirect coils and simplify the piping by essentially turning the double coil into a single coil indirect tank. e) Both b and d.

4. As installed, the indirect DHW coil is piped as a parallel reverse-return to ensure a high supply temperature to both coils for maximum gpm production. If you 2. Can the hydraulic separator be removed to further simplify the piping it in series, in the first coil and out, then in the on this job? Email yourpiped answers to adam.freill@mechanicalbusiness.com. second coil and return, would you get a larger delta T, Plea se include your name andtemperature daytime phone which would help with a lower return a) Yes to the mod/con boiler? b) No a) Yes b) No

WIN!

Email your answers to adam.freill@mechanicalbusiness.com. Please include your name and daytime phone number. Finding the Right Angle Solve our puzzle this month and you could earn yourself a Milwaukee M18 Fuel Super Hawg 1/2” Right Angle Drill. The first tool of its kind, this unit delivers all the power and run-time necessary to complete cordless rough-ins, powering through lumber with ease. Send your solution by April 1 for your chance to win.

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Looking for the January/February answers? If you need the answers to last edition’s quiz, you’ll find them on our home on the web, www.mechanicalbusiness.com. Just click the “Looking for Answers?” button on our homepage.

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Hydronic water treatment filling units Water is the “life-blood” of hydronic systems. Just as we strive to maintain the health of our own circulatory systems, it’s important to maintain the “health” of water and water based solutions that circulate through the hydronic systems we construct and maintain. HYDROFILL™ portable water treatment filling units remove “hard water" scale producing minerals, such as calcium and magnesium from job-site water. Salts and other soluble minerals are eliminated to prevent premature equipment malfunction including reduced efficiency or component failure due to scale formation. HYDROFILL™ is a convenient tool for installers to use job-site water to produce ideal grade demineralized water at an economical cost per gallon.

Components for today's modern hydronic systems

Heating & Cooling www.caleffi.com - Milwaukee, WI USA


Hydronic Products System Water Filtration Caleffi HydroFill units are designed to remove most of the minerals from water used in residential and commercial hydronic heating and cooling systems. They feature shut-off ball valves made of stainless steel with brass housings and EPDM seals. Each unit comes with replaceable resin bags. They are available in models with 6 gpm and 12 gpm filling rates.

www. caleffi.com

Stainless Steel Manifolds Stainless steel manifolds from Uponor are available in 1” and 1-1/4” sizes in two- to 12-loop configurations. They feature fullport ball valves with temperature gauges, integrated flow meters and balancing and isolation valves. They are suitable for residential or commercial radiant heating and cooling applications.

www. uponor.com

Hydronic Buffer Tanks Vaughn’s hydronic buffer tanks are made of heavy-gauge carbon steel and come in 10- to 119-gallon sizes. They feature four 1-1/2” NPT primary/ secondary connections and a 3/4” boiler drain for sediment removal. Each tank has an immersion thermostat control well.

25:1 Turndown Ratio Boilers Advantus two-pass counter flow fire tube boilers from Camus offer thermal efficiencies of up to 99 per cent and feature a turndown ratio of 25:1. Thirteen different models are available, with inputs ranging from 450,000 to 4,000,000 BTUH.

www. vaughncorp.com

www. camus-hydronics.com

Pre-Insulated Pipe Multi-Layered PEX Viega’s FostaPEX is a form-stable, multi-layered tubing for radiant heating applications. It features an outer layer of aluminum and a fully dimensional PEX tubing wall. Its design temperature and pressure ratings are 160 psi at 73°F, 100 psi at 180°F and 80 psi at 200°F. It comes in sizes of 1/2” to 1”.

www. viega.us

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R-flex pre-insulated PEX piping, available from Watts Radiant, features a waterproof outer layer. It is suitable for heating, cooling and snow-melting applications in residential, institutional and commercial settings. It has a double-wall corrugated high-density polyethylene exterior.

www. wattsradiant.ca


Extraordinarily Flexible. Competitively Priced.

Zone Valve The hydronic zone valve from WhiteRodgers is designed to withstand temperatures up to 110°C. Its top is engineered for easy removal and is made from a drip-proof, one-piece construction. It is available in four pipe sizes: 3/8â€?, 1/2â€?, 3/4â€? and 1â€?.

www. emersonclimate.com

X-PERT S5ÂŽ Radiant Tubing Features and Benefits Ă˝ 3RO\HWK\OHQH IRU UDLVHG WHPSHUDWXUH 3( 57

ý OD\HU FRQVWUXFWLRQ R[\JHQ EDUULHU FRPSOHWHO\ SURWHFWHG ý 0D\ EH MRLQHG XVLQJ LQVHUW ͇WWLQJV DQG FODPSV FHUWL͇HG WR $670 ) ) RU ) ý 3LRQHHUHG DQG DFWLYHO\ XVHG LQ (XURSH IRU RYHU \HDUV DQG QRZ PDQXIDFWXUHG LQ 1RUWK $PHULFD IRU 86 DQG &DQDGLDQ PDUNHW ý 6'5 WXELQJ FRPSDWLEOH ZLWK DQ\ ͇WWLQJ LQFOXGLQJ FROG H[SDQVLRQ ͇WWLQJ V\VWHPV

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Lead-Free PEX Valves alves

Ă˝ 1R FURVV OLQNLQJ UHTXLUHG QR ZDVWH QR FKHPLFDOV Ă˝ /LPLWHG /LIHWLPH :DUUDQW\

Red-White 5015AB and 5017AB AB ball valves, available from M.A. Stewart, ewart, come in lever and wing handles. s. They are available in end connections ns ranging from 3/8� to 2�. The 5015AB valves are PEX-to-PEX X and the 5017AB valves are solder-to-PEX.

www. mastewart.com

Quality Products. Quality Distribution.

Fire Tube Boilers

www.Roth-America.com

Lochinvar’s Hero FTXL ďŹ re tube boilers for light commercial applications come in ďŹ ve models ranging from 399,999 to 850,000 BTUH. Their LCD interfaces can be integrated into a building automation system through Modbus or BACnet. Up to eight FTXL units can be cascaded, bringing total input up to 6.8 million BTUH.

CHEMICAL SINCE 1981

www. lochinvar.com

Variable Speed Pumpss Generation 3 DE pumps ps from Armstrong Fluid Technology nology come in sizes ranging from 1 to 75 hp. They are available in 230, 460 and 575 V options. The ti Th pumps monitor it system conditions and dynamically adjust to match system design.

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HIRE the BEST

WHY HIRE A CENTENNIAL GRAD? Centennial College’s Heating, Refrigeration and Air Conditioning Program

Graduates of Centennial College’s Heating, Refrigeration and Air Conditioning (HRAC) program have all the skills you need to move your business forward.

Most of them are all working, and they love what they’re doing, explains Ron Muntz, an HRAC instructor with Centennial.

100 ethno-cultural groups and 80 different languages The program combines in-school theory with lab experience. Students develop an in-depth understanding of the efficiency standards of heating and cooling equipment, as well as installation and service techniques.

All of our classes have a lab or practical component to them, so students get hands-on experience with what they learn, Muntz says.

If you’re looking to hire, look no further than a Centennial grad.

The Skills You Need Students of Centennial’s HRAC program learn how to service, maintain, size and select equipment for a wide range of refrigeration and air conditioning systems, both in residential and commercial applications. facebook.com/centennialcollege

And the training doesn’t stop there. Students also have the opportunity to get a G3 Gas Licence, as well as an ODP card. G2 Gas Licence training will be available starting in May 2016.

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twitter.com/centennialEDU

youtube.com/centennialcollege


On-the-Job Training HRAC students in the co-op program receive invaluable on-the-job training through co-op placements. Centennial’s Career Services and Co-operative Education staff work closely with students to ensure that co-op placements are as meaningful as possible. Centennial also offers services for career planning and counselling, resume development, job interview preparation and job search support for all students.

State-of-the-Art Facilities In addition to lab space fully stocked with tools of the trade, HRAC students can enjoy all the amenities of life at Centennial.

All students have access to a first-class student centre as well as a state-of-the-art fitness facility. This allows them to stay physically fit and healthy, Muntz says.

The Centennial grads you hire won’t only have the know-how to get the job done— they’ll also be well-rounded individuals who place a high value on physical wellbeing, job preparedness and mental clarity.

An Inclusive Space Centennial has been recognized as one of the most culturally diverse colleges in Canada.

We embrace all the different cultures and nationalities we have here in Canada, Muntz says.

Centennial has close to 100 ethno-cultural groups represented on campus, speaking 80 different languages. Our graduates reflect the ethnic diversity that makes up your customer base!

To learn more, call 416-289-5000, ext. 2356 or email for Co-op inquiries: CODA3@centennialcollege.ca Diploma inquiries: hrac@centennialcollege.ca

centennialcollege.ca/hrac


It’s back, and it’s bigger than ever. More than 13,000 members of the mechanical industry will be descending on the Metro Toronto Convention Centre this March for the largest HVAC/R and plumbing show in Canada. This year’s event will feature more than 550 companies exhibiting products and services in over 1,000 booths on the show’s 200,000-sq-ft floor. Attendees will also enjoy a variety of networking opportunities, educational seminars and keynote presentations organized by HRAI and CIPH. As always, Mechanical Business will be planted firmly in the middle of the action. You can find us at our usual spot, booth N22. Be sure to come by and grab a copy of our latest issue, get yourself on the cover of an issue, pitch a story idea and say hello.

Show Hours Wednesday, March 16, 2016: 9:00 a.m. – 6:00 p.m. Thursday, March 17, 2016: 9:00 a.m. – 7:00 p.m. Friday, March 18, 2016: 8:00 a.m. – 3:00 p.m. What: CMPX 2016 Where: Metro Toronto Convention Centre, North Building Who should attend: Everyone in Canada’s mechanical sector Why: To network with colleagues and learn about new products, trends and regulations

Catch Hot Rod Live! MARCH 2016 $6.95

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Thursday, March 17, 2016 2:30 p.m. to 3:30 p.m.

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Presented by Mechanical Business magazine, our very own hydronics specialist Bob “Hot Rod” Rohr offers his “Fluid Quality for Healthy Hydronics” seminar in the Show Floor Theatre Learning Forum area.

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See you there!

E d i t i o n

VISIT US AT BOOTH N22 AND THIS COULD BE YOU!

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Booth N22 140

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THERMOSTATIC CARTRIDGE

ADJUSTABLE LIMIT STOPS

TEMPERATURE ADJUSTMENT

ABOVE THE DECK CONVENIENCE. T H E R M O S TAT I C C O N F I D E N C E.

The new Delta hands-free thermostatic lavatory faucet is the smart choice for applications requiring thermostatic temperature regulation. The mixing valve and solenoid are contained within the body of the faucet and the supply lines are factory-installed, making installation quick and simple. Outlet temperature limits can be set easily from above the deck by the installer and a top mixer allows the user to adjust the water temperature to comfort. Now that’s smart. DEMD-611LF

Backed by an exceptional 5-year limited warranty. deltacommercialfaucets.com


Allpriser .................................... 823 Alltemp Products ........................... 1322 Alpha Controls & Instrumentation 934

CMPX 2016 Learning Forum

American Standard ......................... 1615 See Page 154 for complete floor plan

American Technical Publishers...... 1419 Amvic ............................................... 2509 Answer Plus ..................................... 245

List of Exhibitors*

ANT Technologies.......................... 505 A.M.T.S. ........................................... 1109

Anvil Int’l .......................................... 1436

A.O. Smith/John Wood.............. 2023

Appion ............................................. 1936

ACCOR Technology ....................... 1139

Aprilaire ........................................... 1520

ACO Systems ............................. 1836

Aquatherm ...................................... 1938

Acoustiguard-Wilrep ...................... 839

Arkema Canada ......................... 2435

Adams Mfg...................................... 1124

Armstrong Fluid Technology......... 2534

Addison Fleet.................................. 738

ASHRAE ........................................... N21

Adrian Steel Company ................... 115

ASPE ................................................ 2627

AHRI ................................................ 1940

ASPE GTA Chapter ........................ 2627

AIC Heat Exchangers ..................... 1822

Aspen Canada ................................ 1719

Aimco Int’l ....................................... 1423

Atmosphere .................................... 1125

Air Force 1 Sales & Marketing....... 330

Axiom Industries ............................. 434

Air King Limited .............................. 1120

Aztec Washer Company............. 1038

Airdex .............................................. 1425

Bacharach ................................. 816

Airmax Technologies ..................... 2324

Bad Dog Tools ................................ 701

Aitons “Comfort Aire by MARS” .. 2331

Bardon Supplies ......................... 1439

Allied Air ................................... 1531

Baumen Associates ....................... 1709

WEDNESDAY, MARCH 16, 2016 7:30 a.m. to 9:30 a.m The Impact of Connected HVACR Equipment and Devices Bill MacGowan, Cisco Systems Admission: $25 (includes breakfast)

Room: CMPX Show Floor Theatre 10:00 a.m. to 11:00 a.m. Breaking out of Your Current Building Automation System James Breckenridge, HTS Engineering Ltd

For the latest schedule and exhibitor list, visit cmpxshow.com.

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Aqua-Tech Sales and Marketing Inc. 4390 Paletta Court, Unit M, Burlington, ON L 7L 5R2 P: 905.631.5815 F: 905.637.8655 www.aquatech-canada.com


Toronto By-Law compliant products hitting the CMPX red carpet Ready for changes to City of Toronto Sewers By-Law? (Municipal Code - Chapter 681)

CSA B481.1

CMPX BOOTH 335

GREASE MANAGEMENT www.arcat.com

www.endurainterceptor.com 1-800-461-5300


Bosch Thermotechnology.............. 741

Canadian Consulting Engineer .... 1141

Boshart Industries .......................... 1030

Canadian General Filters .............. 925

Bradford White Canada ............. 1313

Canarm ............................................ 1239

Brant Radiant Heaters .............. 2140

Canature WaterGroup .............. 407

BrassCraft ........................................ 1837

Cancoil Thermal Corporation ........ 1801

Belimo ....................................... 1941

Brenelle Enterprises ....................... 411

Canplas Industries ..................... 335

Berner Int’l ...................................... 303

Calefactio ....................................... 1344

Carlisle HVAC/Dynair ..................... 430

Bibby-Ste-Croix............................... 1807

Caleffi North America ................ 825

Caroma/ITP c/o Armco .................. 2020

Biddle/Thermoscreens ................... 1634

Camus Hydronics ....................... 707

Carremm Controls .......................... 1645

Bitzer Canada.................................. 1231

Canada Controls ............................ 2036

Carrier Enterprise Canada ............. 2315

Blanco Canada................................ 834

Canada Metal (Pacific) .................. 637

Castle Access Panels ...................... 1731

See Page 154 for complete floor plan

CB Supplies ..................................... 2138 CCBDA ............................................ 640 CCTF Corporation .......................... 1222

A New Chiller or an Energy Valve?

Centennial College .................... 239 Centrotherm Eco Systems ......... 2136 CHC ................................................ 515 ChemFax Products .................... 2339 CIPH ........................................... N13 COHA .............................................. 2629 Cliplight Manufacturing ................ 1715 Conbraco/Apollo Valves ............ 1445 Construction News ......................... 2340 Continental Fan Canada ............ 1007 Continental Fireplaces ................... 2434 Cooling Tower Maintenance ......... 1238 Cozy Heating Systems ............... 916 CPI Industry ..................................... 7 CPS Products ................................. 219 Crantock ......................................... 2538 CSA Group ...................................... 2335

Y OUR C HOIICE CE YOUR CHOICE

Dafco Filtration Group ................... 1538 Dahl Brothers Canada .................... 1914 Dayus Register & Grille .................. 1112 Dectron ............................................ 1212 Deflecto .......................................... 1113

Low Delta T syndrome? Yorkland Controls Ltd, together with Belimo, have the solutions.

CMPX 2016 Learning Forum WEDNESDAY, MARCH 16, 2016 Room: CMPX Show Floor Theatre 11:30 a.m. to 12:30 p.m. Grease Interceptors – Engineering with Confidence Chris Atwell, Canplas Industries Room: CMPX Show Floor Theatre 1:00 p.m. to 2:00 p.m. Commercial Water Heater Safety Concerns Ned Towle, Towle-Whitney; Dennis Whitelaw, Towle-Whitney

www.yorkland.net 1-877-733-3833

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CMPX 2016 Learning Forum See Page 154 for complete floor plan

Delta .......................................... 1839 Delta Products Corporation .......... 1817 Desco ............................................... 913 Desiccant Rotors Int’l ..................... 1134 Dettson Industries .......................... 1625 Direct Coil ....................................... 1012 Diversitech ...................................... 914 Dobbin Sales ............................. 1925 Don Park .......................................... 2045

THURSDAY, MARCH 17, 2016 7:30 a.m. to 9:00 a.m Low Ambient Air to Water Heat Pumps John Siegenthaler, Appropriate Designs Admission: $25 (includes breakfast) Room: 206 E/F 8:30 a.m. to 12:00 p.m. Comfort and Efficiency of Radiant Heat/Cool Systems and Thermally Activated Building Systems (TABS) Fred Bauman, UC Berkeley

Dwyer Instruments .......................... 807 E.J. Walsh & Co. ............................. 2245 E.S. Gallagher Sales ....................... 1512 Eastern Foundry & Fittings ............ 111 ebm-papst ....................................... 1119 ecobee............................................. 819 Ecometal Recycling ........................ 1420

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Eden Energy Equipment ............. 2017 EMCO ............................................. 331 Emerson ............................ 1509/1224 Emerson Process Mgmt ................. 3 Empire Machinery & Tools ............ 731 EnerCare.......................................... 2141 Enertech Global ............................. 938 Engineered Air ................................ 1640 Enolgas USA ................................... 24 Environmental Systems ................. 402 Equipco .......................................... 2523 Etal ................................................... 2622 Excalibur Water Systems................ 1907 Express Radiant .............................. 517 FabricAir .......................................... 1417

Ductmate Canada .......................... 1208 Duro Dyne Canada ........................ 538

Ecotherm ......................................... 630

Room: CMPX Show Floor Theatre 10:00 a.m. to 11:00 a.m. Commissioning and Installation Practices

Fairview ........................................... 1034

Room: CMPX Show Floor Theatre Time: 11:30 a.m. to 12:30 p.m. Heat up Your Hydronics Sales Presented by the CHC

FieldBoss ......................................... 1035

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Fantech ............................................ 1431 Farmbro ........................................... 723 Fernco Connectors/Armco ............ 2018 Fielding Chemical Technologies .. 1720 Fieldpiece Instruments............... 1913 Financeit .......................................... 1739


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Giacomini Canada .......................... 519

HRAI........................................... N15

Giant Factories .......................... 2621 HTP .................................................. 415 Goldstone HVACR .......................... 645 See Page 154 for complete floor plan

HTS ................................................. 1337

Goodman Co. Canada................ 1213 HVAC Rentals.................................. 2531 Goodway Technologies ................. 2015

HVAC Xchanger .............................. 739

Gordon R. Williams ........................ 1834

Hydronic Agencies ......................... 713

Fleetmatics ...................................... 113

Goss Incorporated.......................... 2622

Flex Energy ..................................... 1735

Granby Industries ..................... 712

Flexmaster Canada......................... 631

Great Lakes Copper................... 1422

Flextech Industries ......................... 503

Gree Canada ................................... 2441

FLIR Systems .............................. 312

Gripple............................................. 1923

Flocor ......................................... 1910

Grundfos ........................................ 211

Forbest Products ............................ 6

Hathorn ........................................... 841

Foremost Int’l/Contrac ................... 1937

HeatLink Group .............................. 639

Form Solutions ................................ 1245

Hebdraulique/Flexweld ................. 1813

Formadrain ...................................... 1912

Hervy ................................................ 23

Franke Kindred Canada ............ 1821

Hetek Solutions............................... 217

Franklin Electric/Little Giant .......... 2318

Hilti (Canada) ............................ 2543

Fujitsu General America............. 1011

HiMark OSTC .................................. 800

Fulton Companies .......................... 817

Holdrite............................................ 703

G.F. Thompson ............................... 1008

Home Trust ..................................... 1922

G7 HVAC ........................................ 1944

Honeywell ........................................ 107

General Pipe Cleaners ............... 2007

Honeywell Limited .................... 1845

Gerber Canada .......................... 204

HPAC ............................................... N19

CMPX 2016 Learning Forum THURSDAY, MARCH 17, 2016C Room: CMPX Show Floor Theatre Time: 1:00 p.m. to 2:00 p.m. Thinking About Controls Matt Mikka, Carbon 12 Productions Room: CMPX Show Floor Theatre Time: 2:30 p.m. to 3:30 p.m. Fluid Quality for Healthy Hydronics Bob “Hot Rod” Rohr, Caleffi North America

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CMPX 2016 Learning Forum

Hydronic Heating Technologies ... 537 Hydronic Systems Canada ............. 1931 IAPMO R&T ..................................... 1717 IBC Technologies ........................... 716

FRIDAY, MARCH 18, 2016 Time: 7:30 a.m. to 9:00 a.m Changing Refrigerants and Refrigerant Regulations Rajan Rajendran, Emerson Climate Technologies Admission: $25 (includes breakfast) Room: 206 E/F Time: 8:30 a.m. to noon. Water QualityLegionella Prevention Tim Keane, LegionellaRisk Management Inc. Room: CMPX Show Floor Theatre Time: 10:00 a.m. to 11:00 a.m. High Efficiency Water Heaters Gord Cooke, Building Knowledge

ICC - RSF ......................................... 910

See Page 154 for complete floor plan

Imperial............................................ 616 Imperial Manufacturing Group...... 2119

Lambro Venting Products .............. 305

Insta Insulation ................................ 1812

Legend ...................................... 941

Insulation Solutions ........................ 811

Lennox Industries ........................... 339

Int’l Power Systems ........................ 2241

Lenox/Hilmor .................................. 1136

Ipex ........................................... 2031

Leonard Valve ................................. 812

ISCO Canada .................................. 2620

Liberty Pumps ................................. 622

Islandaire ......................................... 813

Lochinvar .................................. 424

J.J. Downs Industrial Plastics ......... 1

Lucas-Milhaupt Toronto ................. 1110

J.L. Wingert ..................................... 1143

LynCar .............................................. 1824

Jak Tool ........................................... 1318

M&G DuraVent .............................. 435

Jim Pattison Lease .......................... 323

M.A. Stewart & Sons ...................... 1041

KDI ................................................... 2615

Mack Constructions ........................ 1036

Keeprite Refrigeration .................... 1523

Madok Manufacturing ................... 1930

Kilmer Environmental ..................... 617

Mag Tool ......................................... 205

KIMO Canada ................................. 1823

Mainline/Armco .............................. 2016

KMP Designs ................................... 744

Malco ......................................... 1518

Kool-Air Refrigeration .................... 1918

Marathon Int’l.................................. 1018

L.M. Temperature Control ............. 1541

Maritime Geothermal ..................... 919

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VISIT BOOTH #1531 for a firsthand look at our dedication to your success.

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Mechanical Business Magazine .. N22

Multi HVAC .................................... 2112

MEP Drives ...................................... 931

Multi-Glass Insulation ..................... 338

Mestek Machinery - ISM ............... 1530

NAD Klima ...................................... 1744

MIFAB .............................................. 818

Napoleon / Continental HVAC... 2131

Milwaukee Electric Tool ............. 2125

National Energy Equipment .......... 1135

Mits Airconditioning ...................... 2223

National Energy/Trane ................... 1131

Masco Canada .......................... 1837

Mitsubishi .................................. 2231

Navien........................................ 225

Master Plumber .............................. 1837

Miura Canada.................................. 735

NCI Canada..................................... 1321

Maxxon ............................................ 1118

Modine ........................................... 2116

Newgen Sales/Wheeler-Rex .......... 2013

MB HVAC Benefits ......................... 1535

Moen ........................................ 1830

Newmac........................................... 1831

MCAT............................................... 936

Morris/Lee ................................. 2037

Nexstar Network ............................. 2411

See Page 154 for complete floor plan

Niagara and Halton Skilled Trades Academies....................................... 935

INTRODUCING THE EZ TORQUE INNOVATION

Noflo ................................................ 1019 Nootka Marine Adventures ........... 2616 Noritz America ................................ 525 Northwest Mfg/WoodMaster ........ 2041 NTI ............................................. 625 N-Two Cryogenic............................ 4

from Franke Kindred Canada

Nu-Air Ventilation Systems ............ 1219 Nu-Calgon ...................................... 1814 NV ECO Vision Sales ...................... 1440

Quick and Easy installation in

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Oatey Canada ................................ 838 O’Dell Associates ........................... 1840 Oetiker ............................................. 717 OGA ................................................. 8 Ontario College Of Trades ............ 233 Ontor ........................................ 918 OPIA ................................................ N9 ORAC ............................................... 1123 Ortech Industries ............................ 1741

ASHRAE Courses at CMPX ASHRAE is hosting two credit courses at CMPX 2016.

5x

FASTER

than traditional installation

To view a YouTube video of an EZ TORQUE installation, scan the QR code

Franke Kindred Canada Limited 1-866-687-7465 www.frankekindred.com

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TUESDAY, MARCH 15, 2016 Time: 2:00 p.m. to 5:00 p.m. Commissioning for HighPerformance Buildings Walter T. Grondzik, Ball State University Admission: $184 USD ($139 for ASHRAE members) WEDNESDAY, MARCH 16, 2016 Time: 9:00 a.m. to 12:00 p.m. Successfully Managing the Risk of Legionellosis William E. Pearson II, Southeastern Laboratories Inc Admission: $184 USD ($139 for ASHRAE members)


OS&B ......................................... 909

Snowdon HVAC ............................. 1236

Panasonic Canada .......................... 2106

Solaira Heating Technologies ....... 2519

Pentair.............................................. 539

Solar Ontario ................................... 344

Pentair Canada ............................... 634

Solar Pumps Canada ...................... 344

Peppertree Air Solutions ............... 1537

Solar PV Heat .................................. 344

Petley-Hare...................................... 1819

Space-Ray Infrared Heaters ........... 203

Pfister Canada ........................... 2343

Spartan Peripheral Devices ........... 1017

Stevenson & Hunt........................... 536

Pipe Tools Supply ........................... 2309

SpeedClean..................................... 2322

Sumner Manufacturing (Canada) .. 1725

Plumbing & HVAC .......................... N11

Sporlan Division Parker Hannifin ... 1825

Sunpump Solar ............................... 306

Polyform Cellular Plastics ............... 711

Square M Systems .......................... 320

Superior Radiant Products ............. 1320

PowerMate/LP Int’l ......................... 510

Stelpro ...................................... 2431

Switch the Stat ................................ 2521

See Page 154 for complete floor plan

Primex ............................................. 2530 Pro Kontrol ...................................... 1413 Quatrosense Environmental .......... 1816

R-22 is best for R-22 equipment. If you need to change,

Quote Soft....................................... 821 R.W. Beckett Canada .................... 937 Ratech Electronics...................... 1815

Arkema has your R-22 Retrofit Solution

RBI - HPG Sales .............................. 734 Recochem........................................ 721 Rectorseal ................................. 930 Redmond/Williams Distributing .... 1631 Reed Manufacturing .................. 2022 Refco Manufacturing (US) .............. 837 RefPlus ............................................. 1906 Refrigerant Services ................... 1808 Rehau ......................................... 1341 Reliance Worldwide (Canada) ... 831

407C

R-407C Air Conditioning

RespicAire ....................................... 1045 Reversomatic .................................. 531 ReviewBuzz ...................................... 2508 Rheem Canada ........................... 2109 Rhomar Water ................................. 241 Riello Canada .................................. 422 Rinnai ......................................... 317 Riobel......................................... 314

427A

Robertshaw ..................................... 840

R-427A All around solution for both A/C and refrigeration

Rosenberg Fans Canada................ 1919 Roth Industries........................... 325 RSES ................................................ N10 S.M. Trading House........................ 1122 Sanuvox Technologies ................... 530 Schier Products ............................... 635

407A

R-407A Refrigeration

Service Roundtable .................... 1621 ServiceTitan ..................................... 2409 Seton................................................ 1934 Shop Data Systems ........................ 235 ShuBee ............................................ 5

For more information call 416-614-3610 or 1-800-567-5726 x 230 or visit us on the web at

Visit us at CMPX 2016 Booth #2435

www.R22retrofits.com

Sinus North America Mfg. ............. 613 Slant/Fin .......................................... 1242 Snap Home Finance ....................... 1723 Snapin Controls .............................. 719 M e c h a n i c a l

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Trackem .......................................... 318

Ward Mfg. ....................................... 614

Tract Systems .................................. 534

Watts ........................................ 607

Trimble ............................................ 1540

Webstone Company .................. 2134

Turbo Torch .................................... 1040

Weil-McLain Canada ...................... 423

TUV SUD .......................................... 2511

Wesmech Technical Sales.............. 1021

U.A. Local 787 ................................ 1638

Westway Machinery........................ 1221

Systemair ......................................... 1437

UEI Test Instruments ...................... 210

Wildon Sales & Marketing ............. 2622

Taco Canada .............................. 311

ULC .................................................. 939

Williams Comfort Products ............ 2219

Tandem Chillers ............................. 1140

Union Gas ........................................ 1234

Wilo Canada .............................. 308

Taylor Pipe Supports ...................... 815

Uniweld Products............................ 1915

Winters Instruments ....................... 340

TB Concept ..................................... 2437

Uponor....................................... 2130 WiringPRO Corporation ................ 715

Technical Translation Services ...... 835

Valley Acrylic ................................... 2344

Wolseley Canada ........................... 416

Tempco Heating & Sheet Metal/Navsat 521

Vaughn/Hubbell ............................. 105

Woodford Watco/Armco ........... 2012

Test Products Int’l ........................... 820

Venmar Ventilation ......................... 1331

Xylem Applied Water Systems ...... 541

Testo .......................................... 406

Vertex Industries ............................. 215

Yanmar America Corporation........ 2237

The Mee Group .............................. 304

Victaulic Company of Canada .... 1424 York/Johnson Controls .................. 1031

The Rideau Group .......................... 441

Viega.......................................... 845

Yorkland Controls ...................... 1023

The Whalen Company ................ 501

Viessmann Manufacturing .......... 507

Zoeller Canada........................... 1037

Thermaflex....................................... 1114

Viqua ................................................ 638

Zonefirst........................................... 1713

Thermal Hydronic/Radiant ......... 431

Virtace/TomTom Telematics ......... 2614

Zurn Canada .................................. 806

Thermo 2000 .................................. 618

Vision Parts & Accessories ............. 906

Thermo Mfg. ................................... 737

Visionmarker.................................... 231

Thermolec ....................................... 1421

Waleco ............................................. 2035

Trac Pipe Counter Strike ................ 535

Ward Heating Products ................. 2

See Page 154 for complete floor plan

*List as supplied by show management as of press time. Companies in red have ads appearing in this edition of Mechanical Business.

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John Wood Powered by Takagi 540H

Tankless water heaters from the brand I trust.

At John Wood we support all our products the same way, with expert knowledge and training, great customer service, and in-stock inventory you can count on. You can expect all those great qualities from our tankless water heaters too. In addition to being ENERGY STARÂŽ qualified, our tankless models are easy to install and easy to service.

Visit us at the CMPX Show March 16th - 18th at booth #2023! To find out more visit www.johnwoodwaterheaters.com

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Wednesday, March 16 9 a.m. to 6 p.m.

Thursday, March 17 9 a.m. to 7 p.m.

V 2600

Friday, March 18 8 a.m. to 3 p.m.

V V V V V V V V V V V 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2500

Show Hours

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Bradford White’s Combi1™ and Combi2™ Series

Combi™ Series models are well-suited for supplemental

models are available in both atmospheric and power

heating applications as well as installations that utilize

vented configurations and are perfect for combined

fan coils, space heaters, and radiant panels.

space heating and domestic hot water applications.

Combi™ models also feature the Hydrojet® Total

The Combi1™ features a single-wall heat exchange

Performance System, Vitraglas® tank lining and heat

coil while the Combi2™ features a double-wall

exchange coil coating, the ICON System™ intelligent

heat exchange coil. Both are Vitraglas® coated for

gas control, and offer up to a 10 GPM flow rate with

corrosion resistance and long life.

less than 5 ft. of head loss.

Contact your Bradford White Representative for more details

Built to be the Best

©2016, Bradford White Corporation. All rights reserved.

www.bradfordwhite.com


300+

Products in Profile ®

Refrigeration

Fractional Horsepower Grinder Series: Models 803-805-807

HVAC

• The world’s first truly automatic grinder pump with a built-in float switch • ½, ¾ and 1 hp models available in 115 or 230V • 300,000 cuts per minute with Zoeller’s patented cutter technology • Easily fits into a 610 x 610 mm basin with other configurations available

Plumbing Hydronics IAQ

A World of Products, in Print!

Aquanot 508 Battery Back-Up System

Welcome to the fourth edition of the Mechanical Business Products in Profile, our ever-popular section of product offerings specially selected by leading suppliers to the mechanical industry in Canada. In the more than 300 products and services featured in this special section, you will find photos as well as detailed information, including features, capabilities and capacities of products available in the Canadian marketplace and supplied by sponsors of Mechanical Business magazine. Look for these products, services and companies at the upcoming CMPX trade show in Toronto. If you are visiting the CMPX show, be sure to check these products out in person. If you are unable to visit the show but would like more information about a featured product, please visit the manufacturer’s website listed below their profile. Enjoy!

• Emergency back-up sump pump for power outages or primary pump failures • 12V DC sump pump with built-in check valve • True pump performance - 114 LPM flow at 3 m of head • Designed, machined, assembled and tested by Zoeller

62 Heavy Duty Sewage Pump • Heavy duty solids handling pumps for municipal applications • 3” vertical or 3” to 6” horizontal discharge options • Dual vane or vortex impellers with 76 mm solids passage • Hazardous duty motors, controls and other options available

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Products in Profile Style 870 Coupling for Steam Applications • • • • •

World’s first grooved mechanical joint for saturated steam systems Eliminates the need to weld, thread for flange steam systems Installs in minutes Up to 150 psi/1034 kPa/10 bar Available in 2-8”/50 - 200mm sizes

TA Series 7CP Compact Pressure Independent Balancing and Control Valve • • • • •

Two-way pressure independent balancing and control valve For use with terminal units in cooling and heating systems Delivers precise hydronic balancing and controllability Meets desired room temperatures for maximum comfort Delivers high efficiency and minimal energy usage

Plumbing Solutions • • • • •

A complete system for ½ - 24”/15 – 600mm plumbing applications Provides a union at every joint for fast assembly and disassembly Available in copper, stainless steel or galvanized ANSI/NSF 61 and ANSI/NSF 372 certified for low-lead requirements Nearly twice as fast as welding, brazing or soldering

Construction Piping Services (CPS) • • • • •

Offers full range of drawing and Building Information Modeling (BIM) Provides best practices at any point in the construction schedule AutodeskTM 3D RevitTM or AutoCADTM drafting for presentation purposes Multiple drawing packages to meet your project needs Bag and Tag service ships components labeled and packaged per your request

VortexTM Fire Suppression System • • • • •

Hybrid nitrogen-water fire suppression system Immediate activation without evacuation No need for assurance of room integrity Nearly zero wetting of protected areas Rapidly extinguishes large- and small-scale fires

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Products in Profile QM Drain Series by bronteTM • • • • •

4” and 5-3/4” square point drains with SS or ABS body Linear drains available from 24” to 58” Stainless steel Marine 316 grate and drain base 4 grate designs plus tile insert model available; CSA certified Satin, polished and bronze finishes; hair catcher included in all drains

Serenity and Symphony Shower Drains by bronteTM • • • •

Solid brass 4” X 4” square or 4” round top; CSA certified Available in most popular finishes, including new Matte Black Slotted (Symphony) or infinity (Serenity) style grates Removable grate for easier cleaning, removable stainless steel hair catcher • Bases in ABS, PVC, brass or cast iron in straight and side discharge configurations

OS&B® SDB37 and SDB37-2 Side Discharge Shower Drains • • • • •

Low profile ABS round thread-in flange Cast brass body 1-1/2” (SDB37) and 2” (SDB37-2) DWV hub connection 4-1/4” screw-in stainless steel grate CSA certified

OS&B ID357 Cast Iron Island Drain Rough-in for Freestanding Tubs • • • • •

Freestanding tub rough-in (install before tile installation) 18 gauge epoxy coated metal deck flange Cast iron body with 1-1/2” pipe size connection Can be installed with waterproofing membrane Ideal for high rise applications; CSA certified

OS&B TwirlTM Drain Closure • Simple operation: twirl to open drain, twirl to close • Theft resistant design • Extra large top covers the strainer

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Products in Profile B-500 Transportable Pipe Beveller • • • • •

High-quality bevels in 45 seconds without flames or sparks Pipe is cool to touch immediately following bevelling Bevels 4” and larger pipe and flat plate, adjustable land width to 3/16” Speed monitoring with LED indicators for optimal cutter performance Patent-pending clamp system firmly secures tool to the pipe

RP 340 Press Tool • Presses ½” to 4” copper and stainless steel, ½” to 2” PEX • 30% smaller for enhanced maneuverability; 17% lighter to reduce operator fatigue • 31% longer service interval (up to 42,000 cycles) maximizes uptime • More than 400 presses per charge using Advanced Lithium 4 Battery • Ability to easily switch between battery and AC power

CS65 Digital Reporting Monitor • • • • •

One-touch recording for fast, efficient documentation of inspections 1 TB internal hard drive provides ample storage for archiving jobs PhotoTalk™ pairs audio commentary with an image in email-ready file Daylight viewable display for a crisp, clear, in-pipe image HQ Software to edit and deliver reports via print, DVD or online

SeeSnake® MAX rM200 Inspection Camera • • • • •

Comes with choice of drum – D2A or D2B Own both drums to easily interchange them for on-the-job flexibility Drums feature different push cable lengths, diameters, stiffness and springs Easy to transport with wheels or carry handle Dock RIDGID digital monitor for convenient transport, operation and storage

RP-210B Press Tool • • • • •

Tool joins copper, stainless steel, PEX and multilayer fittings Light and compact tool connects ½” to 1 ¼” tubing Longest service interval available for compact press tools (32,000 cycles) Powerful 18V Advanced Lithium 2 batteries maximize presses per charge 270 degree swivelling barrel to access tight spaces

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Products in Profile DIRTMAG® Dirt Separator with Magnet for Commercial Applications • • • • •

ASME registered, 2-6” ANSI flanged steel construction Captures magnetite with a concentrated magnetic field 2½ times the magnetite removal performance of standard separators Removes up to 100% of total system ferrous impurities Dirt and magnetite quickly flushed out of the drain valve

DISCALDIRTMAG® Magnetic Separation Line Expanded for Commercial Applications • • • • •

Air and dirt separator with magnet ASME registered, 2–6” ANSI flanged steel construction Air separation to microbubble level, particles to 5 microns Removes up to 100% of total system ferrous impurities Blow down ball valve easily removes all captured debris

HYDROFILL™ Water Filtration System for Hydronic Systems • • • • •

Large cart-mount design or small portable model For filling residential or commercial hydronic systems Removes almost all minerals from site water Site water in the bottom, treated water out top Replaceable resin bags

QuickSetter+™ Low-lead Balancing Valve with Flow Meter • Combines balancing valve, flow meter, temperature gauge and check valve • Direct flow adjustment for accurate control • Accurate visual built-in flow and temperature reading • Fast commissioning without additional measuring instruments • Ideal for balancing hot water recirculation systems

Press Fittings Added to 13 Product Families • • • • •

Press now available up to 2” pipe sizes (steel separators) 1” and 1-1/4” brass separators (DISCAL® pictured) New ½”, ¾”, 1” tailpieces New long ¾” press tailpiece accommodates check valve Leak detection o-ring allows quick identification of unpressed connections

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Products in Profile Advantus™ Commercial Boiler • Inputs ranging from 450,000 BTU/hr to 4 mil. BTU/hr • Two-pass counter-flow fire-tube heat exchanger • Stainless steel knitted metal fibre burner • Up to 25:1 turndown for maximum efficiency and minimum cycling • Up to 99% thermal efficiency

DynaFlame® - Leading the Industry • Inputs ranging from 500,000 BTU/hr to 6 mil. BTU/hr • Copper finned or stainless steel primary heat exchanger • Stainless 316L secondary heat exchanger for condensing models • Up to 5:1 turndown ratio • Up to 95% thermal efficiency

DynaMax® HS – Residential or Commercial • Inputs ranging from 80,000 BTU/hr to 800,000 BTU/hr • Available in wall mount or floor mount • Gasket-less heat exchanger design • Up to 97% thermal efficiency • Fully modulating with 5:1 turndown

TH Series® • Gas fired commercial instantaneous condensing water heater • Inputs ranging from 80,000 BTU/hr to 500,000 BTU/hr • Gasket-less heat exchanger design • CSA certified stainless steel buffer tank with 10 year warranty • Up to 97% thermal efficiency

Dynaforce® Series • Inputs ranging from 300,000 BTU/hr to 5 mil. BTU/hr • All welded stainless steel gasket-less heat exchanger • Advanced integrated Honeywell SOLA control with touch-screen interface • Cascade up to 8 individual appliances in daisy-chain formation • 5:1 turndown ratio with a minimum 20% firing rate

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Products in Profile Cyclone® Mxi Modulating Commercial Gas Water Heaters • • • • •

120,000 to 499,900 BTU/h input 60 to 119 gallon capacity ENERGY STAR® qualified with up to 98% rated thermal efficiency Modulates the firing rate as demand changes for increased efficiency Advanced LCD display provides easy control and diagnostics

Gold Series (DRE) Commercial Electric Water Heaters • • • • •

Inputs ranging from 6 kW to 54 kW 50, 80 and 119 gallon capacities Standard with Goldenrod® 24-Karat gold plated elements Surface mounted thermostat PermaGlas® Ultra Coat™ glass tank lining for superior corrosion protection

Gold Xi Series (DVE) Commercial Electric Water Heaters • • • • •

Inputs ranging from 6 kW to 54 kW 50, 80 and 119 gallon capacities Standard with Goldenrod® 24-Karat gold plated elements Immersion thermostat that is adjustable from 90°F to 190°F Great for recovery heaters or to supply sanitizing rinse water

Voltex® Hybrid Electric Heat Pump Water Heaters • Absorbs heat from ambient air and transfers it to the water • 50, 66 and 80 gallon capacities with dual 208/240V capability • Very efficient and ENERGY STAR® qualified with an EF rating up to 3.24 • Select from multiple operating modes to match heating requirements • Electronic display allows easy temperature control, operation and diagnostics

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Products in Profile Novo 485 HE Series Softener • • • • •

Reverse flow regeneration and precision brining for ultimate salt savings Modern compact cabinet or traditional twin tank models available Plumber-friendly features for faster, easier installation 7 year complete system warranty WQA tested and certified against CSA B483.1

WaterGroup 185UF Series Softener • Exclusive NSF certified electronic control valve with reliable piston, seal and spacer technology • Modern compact cabinet or traditional twin tank models available • Plumber-friendly features for faster, easier installation • 7 year complete system warranty • WQA tested and certified against CSA B483.1

AquaFlo Platinum Point-of-Use • • • • •

Top-of-the-line performance and durability Removes dirt, silt, clay and other sediments Minimizes unpleasant odours, including chlorine 3rd party certified filters and housings Economical pricing

AquaFlo 475 Reverse Osmosis • Four stage filtration removes sediment, rust, bad taste and odours from drinking water • Low cost alternative to RO with 0% reject water • Change disposable filters in seconds without turning off water • Comes with faucet, tubing and fittings for quick and easy installation

Canature WaterGroupTM 85 TA 1” Series Commercial Water Softener • Up flow regeneration for high efficiency and ultra-low hardness leakage • Twin alternating flow provides up to 16.6 gpm of continuous soft water 24 hours a day • Reliable, trouble-free performance with minimal maintenance • Optional stainless steel piping manifold

novowater.com

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Products in Profile

Neptune Filter Feeder

COZY Direct-Vent Wall Furnace

• Combines chemical addition and high capacity filtering in one unit • Introduce powders or liquid chemicals into hot or cold water closed circulating systems • Eliminates need for separate by-pass feeder and filter • Extended neck with top inlet allows for simple filter and dissolving basket installation • Filter bags quickly and easily replaced

• Available in 15k, 25k and 33k BTU sizes • Mounts on an outside wall, occupies minimal room space • Includes telescoping vent assembly; fits standard 5” to 9” wall thickness • Wall-mounted thermostat or optional built-in bulb stat kit • 100% safety pilot and pressure regulator for safe, efficient operation

hoodchemical.com

cozyheaters.com

GL PlusTM

NEW B-Vent Kits for B-Vent Diameters 3” through 6”

• MED-L/ACR certified to UL700 PSI • Designed to operate with higher operating pressure refrigerants • Pressurized with nitrogen gas • Installer-friendly plugs maintain pressure • Available in a wide variety of lengths and diameters

• Allows for multiple flue configurations through an existing B-vent • For installing 2”, 3”, and 4” UL-1738 and ULC-S636 listed InnoFlue® Flex or Single Wall • Clean, professional, aesthetically pleasing look • Quick and easy installation • Available individually or as part of B-Vent Kit

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Products in Profile RAUPEX® O2 Barrier Radiant Heating and Cooling Pipe • • • • •

Flexible PEXa pipes with enhanced high-pressure temperature capability Superior strength and durability to withstand tough jobsite conditions Proven long-term performance with 40 years of installation experience Sizes up to 2” and coil lengths up to 305 m 25-year PEXa limited warranty

New! PRO-BALANCE® Stainless Steel Manifold for Radiant Heating and Cooling • • • • •

New stainless steel version enhances PRO-BALANCE® manifold product line Regulates up to 12 circuits for easy zoning and control Visual flow gauges and circuit balancing for easy system set-up 1” manifold accommodates up to ¾” pipe circuits Mountable in any orientation; delivered fully assembled and factory pressure-tested

RAUGEOTM PEXa Ground Loop Heat Exchange System • • • • •

RAUGEO ground loops provide earth energy for heating and cooling PEXa double U-bends require up to 30% less borehole footage Balancing manifolds provide superior flow control for system optimization Single or double U-bends available in 1” and 1¼” CTS Enhanced durability of PEXa safeguards against tough jobsite conditions

INSULPEX® Flexible, Pre-Insulated PEXa Piping Systems • • • • •

PEXa pipe encased in foam insulation to minimize energy loss For efficient transfer of hot or chilled fluid through buried pipelines Cost-effective, labour-saving alternative to rigid piping systems Continuous coil lengths offer ease of installation Diameters up to 160 mm in 1- or 2-pipe configurations

Snow and Ice Melting With REHAU Smart Controls SIM Module • • • • •

Efficiently manage the operation of multi-zone SIM systems Responds to weather forecasts of Environment Canada and NOAA Can be controlled remotely from any internet-accessible device Flexible, scalable and programmable to user’s snow removal priorities Priority scheduling to clear areas such as walkways and entrances first

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Products in Profile AquaMotionHOT™ Systems (Instant Hot Water and On-Call™ Recirculation Systems) • AquaMotionHot™ONE for heating systems without a dedicated return line • AquaMotionHot™ONE installs at furthest point from heat source, typically under sink • AquaMotionHot™TWO for heating systems with a dedicated return line • AquaMotionHot™TWO installs on tank or tankless heater

Spectronics – OPK-40EZ/E LED Leak Detection Kit • Features OPX-400 OPTIMAX™ 400 economical, cordless, violet light LED leak detection flashlight • Complete EZ-Ject™ Kit • For small to medium size AC&R systems • Versatile, multi-dose dye cartridges • Injector easily overcomes system pressure

Ostberg - HERU (Heat and Energy Recovery Unit) • • • • •

Recovers heat from the used indoor air (exhaust stream) Provides the space with warm or cool filtered, clean, fresh air Has a temperature efficiency of up to 86% Quiet operation; can be mounted in a warm or cool space Merv 13 bag filters

Heat Saving Systems - Air Curtains for Any Application • • • • •

Ambient (unheated), electric heat or water heat Air flow range 300 to 3400 CFM Control panel included: 3-speed control, thermostat, 2 heat settings Optional door switches and sensors Available in 208/1/60, 208/3/60, 480/3/60 and 600/3/60

Air Products - Smoke Duct Detector • • • • •

Early detection of smoke and products of combustion in HVAC ducts Shuts down system upon detection of smoke or products of combustion Operating voltages - 230v, 115v, 24 vac and 24 vdc Listed for air flow velocities of 100-4000 ft/min, Hi-Temp applications Connect up to 30 units: over 15 remote accessories available

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Products in Profile NaviLink™ Wi-Fi Control • • • •

Wireless/remote recirculation activation on NPE-A models Wireless/remote temperature control on NPE, NCB, NHB series units Usage data tracking on NPE, NCB, NHB series units Diagnostic notifications on NPE, NCB, NHB series units

NPE-Advanced Condensing Tankless Water Heater • Exclusive ComfortFlow® technology with internal buffer tank and recirculation pump • 2” System 636 venting up to 60’ • ½” gas pipe capability up to 24’ • 0.97EF high-efficiency technology for commercial and residential applications • NPE-180A, NPE-210A, NPE-240A

NPE-Standard Condensing Tankless Water Heater • 0.99EF high-efficiency technology for commercial and residential applications • 2” System 636 venting up to 60’ • ½” gas pipe capability up to 24’ • Dual stainless steel heat exchangers with 8-year commercial warranty • NPE-150S, NPE-180S, NPE-210S, NPE-240S

NCB-E Condensing Combi-Boiler • • • • •

Heating up to 120K BTU/H and DHW up to 199K BTU/H Up to 4.5GPM @77° temperature rise for DHW (industry highest) 6:1 turn down ratio for heating and 11:1 for DHW Dual stainless steel heat exchangers with 10-year residential warranty NCB-150E, NCB-180E, NCB-210E, NCB-240E

NHB Condensing Boiler • Turn down ratio of up to 15:1 heating (industry highest) • 95% AFUE high-efficiency technology for commercial and residential applications • Heating capacity up to 150K BTU/H • Dual stainless steel heat exchangers with 15-year residential warranty • NHB-55, NHB-80, NHB-110, NHB-150

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Products in Profile ZoneTight Zone Valves - Efficient in Every Way • • • •

Valve design offers zero leakage Ensures tight closing eliminating energy losses and resistant to clogging Low power consumption – up to 95% less than conventional zone valves Adjustable Cv value to meet the design

Energy Valves – Solving Low Delta T • Integrated energy meter provides accurate coil performance data • Built-in power control logic for adaptable, linear control of coil heat transfer • Delta T Manager™ algorithm increases chiller plant efficiency • Signal and feedback wiring communicates data to building management system via BACnet MS/TP or BACnet IP • Built-in web server collects up to 13 months of data to download

Advanced Technology Butterfly Valves for High Flow Applications • • • • •

Saves energy – up to 50% less power consumption Self-adjusting close-off provides zero leakage Universal power supply provides application flexibility Position indication viewable from a distance for easy troubleshooting Near Field Communication (NFC) with BACnet communication protocol

ZIP Economizer™ - Fast Route to Reliable Energy Savings • ZIP Code configuration sets energy code high limit changeover temperature for automatic compliance • Plug and play – no complicated set-up • Acceptance tests sequence ensures verification and effortless compliance with California Title 24 • Fault Detection and Diagnostics (FDD) troubleshoots faults, initiates alarms and reconfigures • BACnet communication to be released summer 2016

Flow Meter - Accurate Flow Measurement Out of the Box • Multi-point wet calibrated to ensure accuracy and repeatability • Patented temperature and glycol compensation logic eliminates calibration requirements • ±2% accuracy of reading and ±0.5% repeatability for accurate and precise flow measurement • Maintenance free design ensures reliable operation and extended product life • Low power consumption of 0.5W saves energy and transformer capacity

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Products in Profile M12TM FORCE LOGICTM Press Tool Kit with Jaws (2473-22) • • • • •

Smallest and lightest press tool in the market (3.8 lbs.) Balanced, in-line design suitable for one-handed use Press indicator provides visual assurance of a quality connection The interchangeable jaws enable quick adjustments from ½” to 1-1/4” CU Also available - M18™ Press Tool with 1/2” to 4” CU and 1/2” to 1” SS jaw capacity

M18TM TRUEVIEWTM LED Stand Light (2130-20) • • • • •

Impact resistant and sets up in 5 seconds Rotating and pivoting head is extendable from 4’ to 7’ 3 light output modes for optimal brightness and runtime Low battery indicator shows when battery is low Quality LEDs with a neutral white colour never need replacing

M18TM FORCE LOGIC™ 2”-3” ProPEX® Expansion Tool Kit (2633-22) • • • • •

Powerful hydraulic system expands 2”, 2-1/2” and 3” Uponor® PEX pipe Auto-rotate mechanism expands Uponor® PEX pipe quickly and evenly Rotates, expands and resets automatically, simplifying installation process Intelligent design delivers optimum balance for overhead connections LED light delivers better visibility in lower-lit areas

M18 FUELTM ½” High Torque Impact Wrench Kit (2762-22) • Delivers up to 600 ft-lbs of maximum fastening torque • Brushless motor out-powers competitors, runs cooler with no wearable components • Provides up to 2X more runtime, 3X longer motor life • Features 2 fastening modes with REDLINK PLUS™ Intelligence • ½” anvil with pin detent for maximum socket retention

M18 FUELTM 1-1/8” SDS Plus Rotary hammer and HAMMERVACTM Dust Extractor Kit (2715-22DE) • • • • •

Brushless motor delivers faster than corded speed and durability Provides 3.3 to 5 lbs. of impact energy, 0-1,350 RPM, 0-5,000 BPM AVS Anti-Vibration System minimizes vibration HAMMERVAC™ dedicated dust extractor with replaceable certified HEPA filter High capacity dust box means working longer and emptying less

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Products in Profile

Franke Granite PKG110-31ON

Watco Flex 924 Bath Waste • Flexible PVC tubing connects overflow to sanitary tee of bathtub • Flexible tubing adjusts for misalignment and eliminates offsets • Includes overflow test membrane and drain test plug • Testable up to 5 floors • Snap-on, Innovator overflow plate installs easily and eliminates leaks

• Franke styling interpreted in robust, colour-throughout granite • Unique hygienic properties built right into the granite materials • Thermal shock and impact resistant • Smooth, easy to clean surface

Franke Faucet FF2800 Watco QuickTrim

• Single handle operation with pull down faucet head • Available in polished chrome or satin nickel finish • 360 degree spout swivel range • Ceramic disc cartridge

• Makes it easy to change drain finish in minutes • Rough-in with chrome; finish with QuickTrim to match fixtures • Installs over old drain; no need to remove strainer body • Includes stopper

Universal NuFit Bathtub Drain Cover

Kindred Dualmount • May be installed above or below the counter • Sleek, zero radius corners • Easy clean commercial satin bowls and deck • Handmade luxury

• Makes old drains look new in minutes • Installs over old tub drain (without requiring removal of strainer body) • Resists corrosion; available in nine designer finishes • Features high-flow grid strainer to prevent hair clogs • Installs in minutes with silicone or pin

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Products in Profile Gen-Eye Prism® Video Pipe Inspection System • • • •

Use with a tablet or Smartphone to monitor, and record, your inspection work Wi-Fi transmitter inside the Prism sends communicates up to 500 feet away Compact unit offers all the features of full-size video inspection systems Rugged Prism Command Module weighs just 3 lbs; mounts on any Gen-Eye® GL or POD reel • Expandable and adjustable cradle on top of the unit safely supports a standard size tablet.

Hot Spot™ Pipe Locator • • • • •

Faster easier way to locate without the long learning curve Quickly locate inspection cameras, active power lines and utility lines Total field antenna, on-screen icons lead you right to your target Line Direction Compass tells you the lay of the pipe Experienced pros and first time users can locate with accuracy

Hot Spot™ 5-watt Transmitter • • • • •

Locating buried utilities used to be hard - not anymore! Powerful 5-watt output with 5 output levels makes locating easier Locates four line frequencies - 1KHz, 8KHZ, 33KHZ, and 65KHz Icons indicate quality and connectivity of connection Batteries last twice as long as other brands

Speedrooter 92™ • Heavy duty drain cleaner cuts through roots and other obstructions • New molded inner drum prevents cable tangling • Variable speed power cable feed handles 3/4”, 5/8” and 1/2” cables • Adjustable height handle can be reset to your preferences • Easy handling frame includes 10” wheels, stair climbers, truck loading wheel

ClogChopper™ • • • • •

Rips though tough stoppages, roots, crystallized urine and encrusted debris Six self-sharpening blades grind into stoppages without risking pipe damage Spherical design maneuvers around tight bends and traps Available in 1”, 1-1/2”, 2”, 2-1/2”, 3”, and 4” sizes. Connectors for most popular brands of drain cleaning machines available

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Products in Profile Daikin 19 Series Wall Mount Ductless Systems • Proprietary Daikin Inside™ Inverter technology with powerful, efficient climate control • Outstanding, cost-saving solution for spaces up to 1,460 sq. ft. • Effective comfort throughout the room – up to 19 SEER, 9.0 HSPF • Remote control features Econo/Powerful/Night Set modes and more • Exceptionally low sound levels for premium comfort without the noise

Goodman® GMVM97 Modulating Variablespeed Gas Furnace • Reliable, high-performance efficiencies up to 98% AFUE • Quiet, efficient modulating gas valve, variable-speed circulating blower • Award-winning primary heat exchanger design, durable wrinkle-bend technology • ComfortNet™ Communicating System compatibility simplifies installation and optimizes performance • Backed by long warranties, including a Lifetime Heat Exchanger Limited Warranty

Goodman AVPTC Smartframe® Air Handler • • • •

One of the easiest units to sell, install and service Thin, strong chassis only 21” deep Reliable all-aluminum coil; energy-efficient variable-speed motor ComfortNet™ compatibility for auto-configuration of airflow and tonnage • Variable-speed motor evenly distributes air, reducing hot and cold spots

Goodman GSZ16 High-efficiency Heat Pump • • • • •

Packed with features to enhance reliability, performance and service Energy-efficient compressor; copper tube/aluminum fin coil Factory-installed filter drier; fully charged for 15’ of tubing Service valves with sweat connections, easy-to-access gauge ports Outstanding warranty protection, backed by a 10-Year Parts Limited Warranty

Goodman GSX14 Air Conditioner • • • • •

Energy-efficient compressor with copper tube/aluminum fin coil Operating sound levels among the lowest in the industry Factory-installed liquid line drier Brass liquid and suction line valves Heavy-gauge galvanized-steel cabinet with a louvered sound control top

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Products in Profile Woodford Model 68 Undercover Wall Hydrant™ • • • • •

Hydrant protected by integral 16 gauge stainless steel cover Sleek look, small footprint (for easy installation) Tee key operated cover flips down for easy access Hydrant won’t freeze and drains automatically, even with hose attached ASSE1052 approved double check backflow preventer; ASSE 1053 listed

Woodford Model RHY2 Roof Hydrant • Provides year-round rooftop water source • Features heavy-duty cast iron mounting system • Freezeless hydrant automatically drains when shut-off - even with hose attached • Plumbs directly to drain; no need to winterize • Repairs can be made from top of unit without removing hydrant

Woodford Model 19 Outdoor Faucet • • • • •

Freezeless, anti-burst residential wall faucet Won’t burst even if hose is attached in freezing temperatures Features patented Pressure Relief Valve that prevents pressure build-up Protects homeowners 5 year limited warranty

Woodford Model 22 Outdoor Hot/Cold Faucet • • • •

Allows homeowners to have hot and cold water outside Great for washing cars, dogs and garages/filling kiddie pools Won’t burst, even if hose is attached in freezing temperatures Features patented Pressure Relief Valve that prevents pressure build-up

Woodford Model 17 Outdoor Faucet • Best-selling outdoor faucet • Drains automatically - won’t burst in freezing weather if hose is detached • Reliable, easy to repair, parts always available

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Products in Profile ACO Drain – World’s No.1 Commercial Trench Drains Brand • • • • •

2”, 4”, 8” and 12” widths Made of corrosion resistant polymer concrete – UL listed All systems independently tested for load rating according to din19580 Continuous slope for 40 m Designed for high performance and long lifespan

ACO Oleopator P – High Efficiency Oil/Water Separator • • • • •

Under 5 mg/L oil in effluent water according to EN858 One chamber compact tank for easy installation = cost savings Automatic shut-off valve Tank structural stability guaranteed for 50 years Easy maintenance

ACO Stainless – Hygienic Modular Stainless Trench and Floor Drains • • • • •

Hygienic design to avoid bacteria traps Large variety of standard products Custom designs available to meet any requirement Fire and high temperature resistant Solutions for any type of waterproofing membrane or floor finish

ACO Pipe – Stainless Steel Push-fit Pipe System • • • • •

Ideal for any industrial/residential waste/storm water drainage applications Excellent corrosion resistance Fire and high temperature resistant Handles high temperature variations very well Extremely easy and fast-push fit installation

QuARTz by ACO – Shower Channel and Point Drainage • • • • •

Sophisticated designer shower drainage for elegant showers and wet rooms Beautifully crafted stainless steel drains Unique water activated LED in drain lighting available 6 different standard lengths Solutions for any waterproofing system; custom solutions available

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Products in Profile M-8100 Engineered Plastic Manifold • High-performance durable polymer • Withstands pressures and temperatures in most demanding heating or cooling projects • Built-in loop isolation, balancing and flow meters (0 to 2 gpm) • Selection of optional header isolation valves, kits and accessories • Built-in thermometer and Legend integrated adapter valve

M-8300P Stainless Steel Manifold Series • • • •

Simple to install, right out of the box Each component pressure tested before being loosely assembled Attached mounting brackets packed and shipped Versatile and adaptable to a variety of mounting configurations

Legend-FlexTM • Proprietary polymer formulation increases flexibility • Out performs standard PEX for strength, durability and thermal memory • Compatible with cold expansion fitting systems • Meets ASTM F1960 and F2080, ASTM 1807 standards • Proper seals enabled for crimp of expansion style connections

Versa-ThermTM • Versatile dry floor panel system for new construction, retrofits, basements • Main/return panels snap easily together to reduce installation time • ¾” low profile main panels are pre-insulated • Polypropylene frame with galvanized steel surface resists moisture • Accepts ½” heating tubing for longer circuit lengths, greater output

Legend University – Comprehensive Training Program • • • •

Comprehensive two-day training program Includes classroom presentations, hands-on installation sessions Also includes Legend LoopCAD® design software lab Instructors with decades of experience in radiant heating and cooling and plumbing

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Products in Profile Stratos: The Proven Pioneer in ECM Technology for Wet Rotor Pumps • • • • •

EC motor technology reduces energy consumption by up to 80% ‘Red Button’ technology and LED display with on-board diagnostics 3 times higher starting torque than a standard circulator Easy integration with building management systems Up to 43 feet max head and 285 USGPM max flow

Stratos Giga: The Pioneer in ECM Technology for Dry Rotor Pumps • • • • •

Highest efficiency motor-drive combination on the market Over 33% energy savings vs. controlled inline pumps Compact, space-saving design with ‘Red Button’ technology and LED display Easy integration with building management systems Up to 167 feet max head and 275 USGPM max flow

Core 2, 3, 4 Pump Booster: The Ready to Use Factory-Programmed and Packaged System • • • • •

Compact design for easy installation/retrofit with low maintenance costs User-friendly, multi-language LCD display System monitoring records performance Fixed or alternating base load pump Up to 800 feet max head and 540 USGPM max flow

Wilo Helix Vertical Multistage Pump: The New Standard in Efficiency • • • • •

Cartridge seal and floating flanges designed for easy service and installation 3D impellers for improved efficiency Standard EISA compliant TEFC motors Integrated thrust bearing reduces motor stress Up to 800 feet max head and 380 USGPM max flow

Wilo Star S 33 Circulator: The Most Powerful Addition to Residential Lineup • • • • •

Quick connect wiring and installable hi-temp check valve Powerful starting torque and ultra-quiet operation RFC patented rotating flange: US 8,297,664 B2 Up to 33 feet max head and 35 USGPM max flow Electrical connection available in 1~115v and 230v

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Products in Profile

Printed Price Guide

Commercial Storage Tanks

• Allpriser has been publishing pricing for the Canadian plumbing and heating industry for 95 years. • Now offering pricing services on luxury plumbing, electrical, waterworks, HVAC and fire protection as well • A trusted resource for accurate, up-to-date pricing for generations of contractors

1606

oq COPPER PIPE Suggested resale prices

K 1/4" ..... 3/8" .... 1/2" ..... 3/4" .... 1" ....... 1 1/4" ... 1 1/2" ... 2" ....... 2 1/2" ... 3" ....... 3 1/2" ... 4" ....... 6" .......

330.16 516.63 614.46 1143.32 1507.10 1904.51 2479.23 3839.59 5453.69 7449.91 9586.75 12102.66

K 1/2" ....... 5/8" ......

73.73

284.30 379.07 450.19 716.34 1064.61 1458.17 1877.22 3167.05 4512.13 6040.63 7841.20 9669.29 25805.65

317.93 322.78 523.81 750.32 1169.37 1608.24 2769.64 3949.64 5212.18 6985.24 9045.66

HARD Per 12 Foot Length L M 54.02

SOFT Per 100 Feet K L

DWV 1/4" ..... 3/8" ..... 1/2" ..... 5/8" ..... 3/4" ..... 1143.89 1" ....... 1421.36 1 1/4" ... 1928.18 1 1/2" ... 2" ....... 3120.20

376.01 553.32 675.60 920.16 1149.55 1589.64 2020.68 2641.25 4701.67

Per 60'

SOFT Per 66' Per 69' K Coils

445.89 607.30 689.73 758.70 953.78 1049.16 1333.65 1743.22

85.96 ...... 137.20 62.86 1" ......... 180.85 127.75 90.04 1 1/4" ..... 228.54 174.98 140.32 137.27 1 1/2" ..... 297.51 225.27 192.99 170.56 2" ......... 460.75 380.05 332.36 231.38 2 1/2" ..... 654.44 541.46 473.96 3" ......... 893.99 724.88 625.46 374.42 3 1/2" ..... 1150.41 940.94 838.23 4" ......... 1452.32 1160.31 1085.48 690.03 6" ......... 3096.68 Per 20 Foot Length 1/2" ....... 122.89 90.04 64.56 3/4" ...... 228.66 143.27 104.76 1" ......... 301.42 212.92 150.06 1 1/4" ..... 380.90 291.63 233.87 228.78 1 1/2" ..... 495.85 375.44 321.65 284.27 2" ......... 767.92 633.41 553.93 385.64 3" ......... 1489.98 1208.13 1042.44 624.04 4" ......... 2420.53 1933.86 1809.13 1150.04 6" ......... 5161.13

793.19

Repl Oct 15/14

Per 60' L Coils 314.29 464.05 531.92 770.36 1051.00 1382.99

• 2” di-electric nipples • 2”eco-friendly GREENFOAM® insulation (on insulated models) • Threaded side tappings (inlet and outlet) • Handhole clean-out

K K Per 20' Per 40' Length Coil 528.25 940.33 1880.67

GENERAL PURPOSE SOFT COPPER TUBE - Per Coil 1/8" 3/16" 1/4" 5/16" 3 / 8" 1/2" 5 / 8" .030" .030" .030" .032" .032" .032" .035" 42.75 52.49 59.12 79.73 105.75 64.05 70.33 79.90 102.92 115.89 156.29 213.32 159.80 231.78 312.59 426.64

OD Size Wall 50' ................................................

305.70 446.32 523.81 773.42 886.53 1283.94 1751.66 2304.98

5750.22

DWV

38.73

3/ 4"

OD Size Wall 25' .......... 50' .......... 100' ........

Jan 21/16 All Taxes Extra

HARD Per 100 Feet L M

7/8"

1 1/8" .050" 565.52

045" 386.40

1 3/ 8 " .055" 846.31

3/ 4 " .035" 128.91 262.70 525.39

1 5/ 8 " .060" 1105.69

Price changes

Commercial Gas Water Heaters

epriser • Electronic, web-based version of the printed Allpriser Price Guides • Available on your desktop, laptop, tablet or smartphone • Look up pricing by manufacturer, model number, description, book section or page number • Updates are automatic • Archive of older pages and prices

• Thermal efficiency - up to 96% • Output – ranging from 100,000 to 199,000 BTU • Stainless steel 316L inner tank • Warranty: 3 years on inner tank for commercial applications; 7 years on inner tank for residential applications • Capacities – 55, 80 and 119 U.S. gallons

Winpriser • Canada’s easiest pricing and estimating system • Allows you to easily create estimates, invoices, change orders and purchase orders • Links with all major estimating software systems • Can provide pricing or complete invoices to QuickBooks and Simply Accounting/Sage

Commercial Electric Water Heaters • Field conversion kits and field convertible between phases (1 and 3) • 2” eco-friendly GREENFOAM® insulation • Factory installed 1-1/2” NPT di-electric nipples • Handhole clean-out

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Products in Profile Saniaccess2 • Newest addition to the Saniflo lineup • Powerful pumping action perfect for half bathroom installations • Two-inlet unit that connects to Saniflo’s rear discharge toilet and any sink • Pumping distance of up to 15’ vertically and/or 150’ horizontally • 2 + 1 year warranty

Saniaccess3 • • • • •

One of the most advanced macerators in the world Pre-assembled, three-inlet unit for a sink, toilet and bathtub/shower Pumping distance of up to 15’ vertically and/or 150’ horizontally Service panels provide direct access to components for easy maintenance 2 + 1 year warranty

Sanicubic 1 & 2 • • • •

Simplex and duplex grinder systems for absolute power and reliability Visual and audible LED alarm system for additional security Pumping distance of up to 36’ vertically and/or 328’ horizontally Handles multiple waste fixtures for both residential and commercial applications • 2 + 1 year warranty

Sanibest Pro • • • • •

Heavy-duty grinder for residential and commercial applications Connects to toilet, sink, shower, bathtub and/or washing machine (indirectly) Pumping distance of up to 25’ vertically and/or 150’ horizontally Designed to work with the Saniflo rear-discharge toilet 2 + 1 year warranty

Sanicompact • • • • •

Self-contained, pre-assembled macerating unit for toilet and sink Eco-friendly, using only 4 litres of water per flush Pumping distance of up to 9’ vertically and/or 100’ horizontally Perfect for homes with limited space, no venting required 2 + 1 year warranty

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Products in Profile The IPEX Advantage • Extensive training and assistance from knowledgeable sales and technical professionals • For engineers, trades people and building officials across Canada • Technical literature • Detailed information on product attributes, uses and installation procedures • All your piping materials are designed, built and backed by one company

System 636® Flue Gas Venting • • • • •

Fully Certified to ULC S636 System 636® PVC rated for flue gas temperatures up to and including 65°C System 636® CPVC rated for flue gas temperatures up to and including 90°C Manufactured and supported by PVC and CPVC piping system experts Installer training available focusing on proper solvent welding and more

DWV, MJ GreyTM Couplings for System XFR® and System 15® • • • • •

Alternative to solvent welding when working in cold weather or from heights The flexible nature allows for minor adjustments to piping alignment Available in 8”, 10” and 12” Designed specifically for System 15® and System XFR® DWV Certified to CSA B602 and listed to CAN/ULC 102.2, Flame/Smoke rating of 25/50

AquaRise® One-Step and Two-Step Solvent Cements • Improved solvent cement products for use with AquaRise® Potable Water Piping Systems • Faster installation in smaller pipe sizes • Customized products for each pipe size range • Applicators included

AquaRise® Maintenance Couplings • • • •

Reduces system down time Approved for hot and cold potable water, NSF 61 specifications Available in 1” through 4” Meets pressure/temperature ratings: 400 psi at 73°F (23°C); 150 psi at 160°F (71°C)

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Products in Profile Ultra Series Condensing Tankless Water Heater • • • • •

Innovative technology provides endless supply of hot water Energy Factor of up to .96 and ENERGY STAR® qualified Available in 130,000, 152,000, 160,000, 180,000 and 199,000 BTU Concentric Polypropylene or dual-pipe PVC/CPVC venting in a single application Integrated recirculation pump and internal bypass line (RUR models)

E Series Boiler • Space-saving, wall-mounted design integrates boiler pump and heating expansion tank • Plate-warming feature delivers faster hot-water • Continuous hot water is available via domestic hot water priority • Design increases efficiency; maximum BTU heating input from 75,000 to 110,000 • Durable stainless steel domestic hot water plate heat exchanger

Demand Duo Commercial Hybrid System • Perfect for emergency replacement situations – connections similar to most high-efficiency tanks • Warranty: 6-year heat exchanger/tank, 5-year parts and up to 2 years labour • C199 Commercial Tankless Water Heater standard - Commercial ENERGY STAR® certified; 96% Thermal Efficiency • Integrated temperature controller provides 98°F to 185°F • Fueled by natural gas or liquid propane; First Hour Rating: 315 gal/Recovery: 231 gal (@ 100°F T)

Direct Vent Wall Furnaces • Consistent, even heating: monitors room temperature and adjusts to pre-set temperature • Variable speed blower delivers consistent warmth and reduces cold spots • Onboard self-diagnostics ensure optimal performance and simplify troubleshooting • Auto restart resumes normal operation following a gas or power outage • Cool-touch cabinet keeps families safe

Luxury Series Non-Condensing Tankless Water Heater • • • •

Endless supply of hot water Energy Factor of up to .82 Available in three sizes: 180,000, 192,000 and 199,000 BTU Circ-Logic dedicated recirculation line provides optimal operation of external recirculation pump • Included isolation valves ensure easy maintenance

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Products in Profile John Wood Powered by Takagi NonCondensing Concentric Vent Tankless • • • • •

140,000 to 199,00 BTU/h input Contractor-preferred concentric venting Field convertible from natural gas to propane Copper heat exchanger transfers heat better than stainless steel Built-in temperature control

John Wood Powered by Takagi Condensing Tankless • • • • •

Condensing technology provides significant energy cost savings ENERGY STAR® qualified with a 0.95 EF 160,000 to 199,000 BTU/h input ULC S636 PVC, CPVC, polypropylene or stainless steel venting Copper heat exchanger provides hot water fast without a recirculation pump

John Wood Powered by Takagi NonCondensing Commercial Tankless • • • • •

Designed for commercial applications with 380,000 BTU/h input ASME models available Easy-Link up to 4 units with no additional accessories Multi-Link up to 10 units with a multi-unit controller Category III stainless steel venting

Envirosense® Power Direct Vent • • • • •

50 gallon capacity with 100,000 BTU/h input ENERGY STAR® qualified with 96% thermal efficiency Spiral heat exchanger maximizes heat transfer to the water LCD display provides precise temperature control and diagnostics Side taps allow for combination space heating/water heating applications

Polaris™ High-Efficiency Residential • 34 and 50 gallon capacities with 100,000 to 150,000 BTU/h input • High-grade 444 stainless steel tank for years of dependable service • Submerged combustion chamber and spiral flue provide up to 96% thermal efficiency • PR100-34-2NV model is ENERGY STAR® qualified • Perfect for combination applications with up to 150,000 BTUs

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Products in Profile NJ201C: NEW Kitchen Faucet • • • • •

Ceramic cartridge 2-jet pull-down spray 3/8’’ speedway compression 8.3 L/min, 2.2 gpm (US) 60 psi Available for LEED projects

P870C – NEW Wall-mount Tub Spout • • • • •

½” copper slip fit inlet 184 mm long (7.25”) Flow straightener Round without diverter or P871C - round with diverter P890C - square without diverter; P891C - square with diverter

EV16C – 3-piece Type P (Pressure Balance) Deck-Mount Tub Filler with Hand Shower • • • • •

½’’ inlet male NPT, PEX or Expansion PEX connection Ceramic cartridge and balancing spool with check valves 1-jet hand shower/scale-free 23 L/min, 6.0 gpm (US) 60 psi ADA faucet

EV93C-SPEX - 2-way Thermostatic/Pressure Balance Coaxial Complete Valve • ½’’ PEX (inlet and outlet), with service valves • 4 positions including 1 share position that allows 2 items to work at the same time • Thermostatic/pressure balance coaxial cartridge with check valves • 24 L/min, 6.3 gpm (US) 60 psi - ADA trim

EV39C or US39C – 2-way Type T (Thermostatic) Coaxial Floor-Mount Tub Filler with Hand Shower • • • • •

½’’ inlet male NPT, PEX or Expansion PEX connection Thermostatic coaxial cartridge with check valves 1 rough that fits two different trims (Ever or Kubik) ADA trim 23 L/min, 6.0 gpm (US) 60 psi

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Products in Profile Testo 340 Combustion Tuner • • • • •

4-gas flexibility in a rugged, compact handheld design Multi sensor capability, equipped to handle extreme concentrations Automatic CO-dilution sensor protections keep your analyzer working longer Designed for simple, fast operation Constructed for daily rugged use

Testo 330-2 Combustion Analyzer • • • • •

Measures O2, CO, (NOx option), draft and temperature (ambient and flue) Calculates CO2, efficiency, excess air, CO air free Long-life sensors (up to 6 years) with over-range protection On-board instrument diagnostics and quick leak check User defined fuels

testo.com V2 Style Tube Heater • • • • •

Available in single stage (DX2) or 2 stages (HL2) Tool-free access to hot surface ignition ABS plastic air intake for connection to 4” PVC/DWV pipe Black enameled steel burner control box Separated air and gas burner chamber

Unit Heater UH Series • • • • •

Used as separated combustion or power-vented combustion Stainless steel louvers for aesthetic appeal Durable black powder-coated enamel exterior Integrated mounting brackets are standard North American ETL certified for both indoor and residential use

brantradiant.com Kai Pull-Down Kitchen Faucet • Ergonomic yet oh-so-elegantly integrated handle • Dual-function pull-down sprayhead • 36” integrated supply lines (3/8” fittings) • Pfister Pforever Warranty® covers finish and function for life • Available in polished chrome, stainless steel, and matte black

Lita Touch-Free Pull-Down Kitchen Faucet • React – convenient touch-free response activated technology • Adjust temperature – select your ideal temperature for sensor mode • Plug-in for everyday convenience, optional battery pack available • Handle design ideal for installation near backsplash or tight spaces • Pfister Pforever Warranty® covers finish and function for life

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Products in Profile Hilti ON!Track Asset Management Software • • • •

Enables visibility into utilization and retention of assets and consumables Brings contractors transparency Drives efficiency Stop by the Hilti booth at CMPX to learn more!

Hilti Diamond Coring X-Change Module • • • • •

Re-tip worn out bits on the job Move from wet to dry coring quickly Store more bits in less space on the job An easy way out of stuck core-bit situations Designed to maximize jobsite productivity

Hilti 12-Volt Tool Launch • • • • •

Cordless hammer drill driver, drill driver and impact driver Ultra-compact, ergonomic design Easy to use wherever space is limited Built-in double LED illumination Ultramid casing for high drop resistance and longer life

Hilti POS 180 Robotic Total Station • Layout positions and checking heights for excavations and formwork • Layout positions for fastening points on floors, walls and ceilings • Transfer control lines and points vertically over several floor levels • As-built measurement of points • Direct area measurement and planning

Hilti Cast-in Firestop Device for Combustible Pipe • Approved cUL listings for XFR pipe • One-stop firestop solution for a variety of combustible pipe materials and diameters • No additional sealing required • Integrated moisture and smoke seal • Modular connection allows close placement of multiple penetrations

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Products in Profile Make-up Air Unit/MUA Series • • • •

The quietest on the market Powerful, high quality centrifugal fan Multiple installation positions (6-inch model) Three operating modes: programmable low speed, high speed and intermittent • Easy access to electrical and mechanical components

Custom Duct Heater/SDHx Series • Modulation of the element by SCR technology (optional) • Innovative electronic controls (optional): automatic calibration for precise modulation • Ultra-precise airflow sensor (optional) • High quality manufacturing standards

Round Duct Heater/SDHR Series • • • • •

3 levels of security: peace of mind for you and your client 3 types of control inputs: 0-10V, PWM or 24 Vac LCD screen facilitates the temperature reading in the duct Modulation of the elements: SSR technology Modular electric section facilitates installation and maintenance

Modulating Electric Furnace with Electronic Controls/SFECM Series • • • • •

Built-in temperature sensor for precise supply temperature Reduced size: pre-drilled panels simplifies installation and connection Real time ECM motor speed adjustment Available with a 120V motor (up to 27 kW) 1 HP motor also available (starting from 20 kW)

Ventilation Cabinet/SCV Series • • • • •

Wide variety of airflows: 400 cfm to 2200 cfm Wide variety of controls for all types of installations Remote mounted ECM controls (optional) Quick and easy installation Multi-position installation

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Products in Profile Mighty Bracket Mini-Split Evaporator Installation Support Tool • • • • •

Allows single person, economical unit installation or servicing Simple mounting hooks attach securely to mounting metal plate tabs Use on all wall-mounted models and brands of mini-splits Soft foot supports ends, will not damage walls Lightweight and durable design

Desolv Mini-Split Evaporator Coil Cleaning Kit • Complete kit (1 g Desolv, frame assembly, 2 bags, brush, pail) • Allows indoor application, prevents expensive floor or wall damage } during cleaning • Safe, biodegradable, non-rinse Desolv does not damage coils or components • Easy and economical application with any manual sprayer pump • Desolv cleaning solution available in economical concentrate or convenient aerosol

Aspen Micro V Mini-Split Condensate Pump • • • •

Compact, ultra-slim, easiest pump to install inside all evaporator brands Silent+ technology – quietest in the industry Versatile Univolt power supply recognizes voltages from 100 to 250V Durable, fully potted – anti-siphoning device included, prevents damage to the pump • Convenient, plug-and-play power connection cable for easy installation

SureSeal Waterless In-Line Floor Drain Trap Seal • • • • •

Easily press – fit into a standard drain to stop odours and bugs 4 press – fit models fit 2”,3”,3 ½”, 4” drains Certified to ASSE 1072 for use in any drain, anywhere Economical: saves water – eliminates need for trap primer Can be used in new or retrofit applications

AC Leak Freeze with Magic Frost • • • • •

Permanently seals leaks in air conditioning and refrigeration systems Will continue to seal additional leaks for up to 1 year Does not contain polymers; not activated by moisture or oxygen Tested to be non-clogging to A/C compressor and recovery unit Extends compressor life, enhances the performance of older A/C systems

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Products in Profile Endura®XL Extended Capacity Grease Interceptors – XL75, XL100 • CSA B481.1 approved – complies with upcoming City of Toronto Sewer By-Law changes • 75 gpm and 100 gpm models equivalent to large capacity concrete • Fully accessible internal flow control even when installed below grade • ‘Smart Tank’ design resists flotation in high water tables • Three way pre-plumbed outlet system for installation flexibility

Endura® Grease Interceptors – 7 gpm to 50 gpm including Low-Profile 25 gpm • CSA B481.1 approved – complies with upcoming City of Toronto Sewer By-Law changes • 15 years field-proven performance – 13 high performance models • Accessible external flow control supplied with all units • Lightweight, durable and readily available • Fast installation, easy handling, long-term durability and performance

Endura® Solids Interceptors • Standalone model for use upstream of any grease interceptor (3911A02) • Removable basket and removable screens for easy maintenance • Basket fits directly in place of inlet baffles for 20 gpm to 50 gpm Endura GI (3911A-1) • Over 98% solids capture and retention during internal development • Inline drain strainer for undersink applications (393243A/AW)

Canplas® FR-Pro Flame and Smoke Rated PVC Products • 25-50 Flame and Smoke rated for combustible construction • Lighter and easier to handle than cast iron and tubular equivalents • Excellent insulating properties, reducing insulation needs • Fully compatible with existing 25-50 PVC products • Wide range of products including drains, bath waste and overflows and urinal flanges

Canplas Adjustable Angle Bath Waste and Overflow • • • • •

Overflow elbow allows up to 10 degrees of angle adjustability Eliminates need for offset fittings for misaligned pipes/angled tub walls Snap on faceplate, no screws or tools required, secure overflow gasket Retainer nut compatible with most standard faceplates 3 drainage configurations – direct, indirect bottom, and indirect rear

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Products in Profile Solutions Kits • All the tools needed for a perfect joint, every time • Quick Release tubing cutter, deburring tool (or 2) and internal cutter + carrying case • Works for plastic pipe such as PVC, PP, ABS and PE • Quick Release tubing cutter produces a square cut so pipe bottoms out for best fit • Deburring tool creates proper chamfer

Drill-Powered Chamfer Tools • • • •

Quickly chamfers pipe for solvent connections Drill power eliminates user fatigue when making multiple cuts/chamfers Deburrs inside and outside simultaneously in seconds Produces smooth, consistent chamfer on plastic pipe, eliminating leaky glue joints • Great for vent pipe such as System 636® pipe

Plastic Pipe Fitting Reamers • Cleans leftover pipe and solvent cement residue from PVC, CPVC or ABS fittings • Reusing fitting reduces labour time and materials costs • Available in 7 sizes and fits into standard ½” drills • Work great for vent lines, drain lines and water lines • Optional extension shaft increases reach beyond standard 3½” to 11”

Threading Oil • Successful hand and machine threading depends on this quality cutting oil • Specifically formulated for cooling the work, prolonging die life and increasing cutting speed • Quart, gallon and 55-gallon drum sizes available in both clear and dark oil • Developed by thousands of actual work-condition tests by Reed and oil company laboratories • Made in USA

5301PD Power Drive • Rotates the pipe while cutting, threading or reaming operations on up to 2” diameter pipe or bolt • Flat housing top provides a handy workspace • Available in 120V or 240V, depending on location needs • 5301PDCOMP “complete” comes with HSS (High Speed Steel) Universal Dies vs. alloy steel dies

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Products in Profile GD Series Gasket Access Door • • • • •

Commonly used in clean rooms, laboratories, operating rooms, etc. Ideally suited for masonry, tile, wood or other wall and ceiling surfaces Contains neoprene gaskets on all four sides Fabricated from 18-gauge, galvannealed steel, prime coat grey finish ¼” mounting holes on frame; concealed pivoting rod hinge prevents distortion

SMD Series Medium Security Door • • • •

Commonly used in jails, prisons, psychiatric institutions and schools Fabricated from 12-gauge, galvannealed steel, prime coat grey finish Continuous and concealed pivoting rod hinge Allen head with security pin latch

ODD Series Oval Duct Access Door • Ideally suited for insulated and uninsulated ducts • Fabricated from 24-gauge galvanized steel • One-piece extruded gasket for positive seal; thermal, acoustic, and fire retardant insulation • Die-formed and seamless frame in a sandwich construction • Positive cam-lock fastening latches

ES Series Economy Style Access Door • For remodeling masonry, tile, wood or other wall and ceiling surfaces • Rounded safety corners • Fabricated from 16-gauge, galvannealed steel with, prime coat white finish • ¼” mounting holes on frame; concealed pivoting rod hinge prevents distortion • 24” x 24” door provided with a continuous piano hinge

AI Series Lightweight Aluminum Insulated Access Door • For new installations or for remodeling walls or ceilings. • .064” thick aluminum door panel and .094” thick aluminum extruded frame • Includes 1/8” x 3/8” closed cell neoprene gaskets • Frame includes a 1-5/16” mitered aluminum extrusion flange, 1-1/2” deep mounting frame • ¼” x ½” mounting slots on frame for fastening within furred spaces; concealed pin hinge

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Products in Profile Viega MegaPress® System • • • • •

Fittings in sizes ½” to 2” for black iron pipe Makes secure water-tight and air-tight press connections in under seven seconds System is clean, requiring no welding rods or cutting oils Patented Smart Connect® feature ensures integrity of connections Ideal for industrial, commercial, marine and residential applications

Viega MegaPressG Fittings • • • • •

Only black iron press fittings certified for oil and gas Makes secure water-tight and air-tight press connections in under seven seconds Easy to use, flameless and environmentally friendly Patented Smart Connect® feature ensures integrity of connections Press technology maintains the structural integrity of the pipe

Viega ProPress® System • • • • •

First manufacturer to offer copper press joining systems in North America Saves time and labour compared to traditional pipe joining methods Over 600 configurations in sizes ranging from ½” to 4” Patented Smart Connect® feature ensures integrity of connections Customized to suit most residential, commercial, industrial or marine applications

Viega Climate Panel • • • • •

Provides a reliable and efficient solution for radiant heating Suitable for wood subfloor, concrete or any floor covering Aluminum panels allow uniform distribution of heat across floor surfaces More energy efficient than traditional forced-air heating systems Available in pre-assembled, unassembled, U-Turn and Multi-Run options

Viega PEX Press System • • • • •

Only system on the market moulded from 100% Radel®R Suits potable water and radiant applications in residential/commercial projects Offers better flow characteristics than other crimp insert plastic fitting options Patented Smart Connect® feature ensures integrity of connections Fittings are available in sizes 3/8” to 2”

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Products in Profile

Testo 549i Smart Probe – Hoseless and Wireless Refrigeration Pressure Probe

Allied Commercial™ K-Series • Up to 14 SEER, 14.5 IEER and 12.7 EER • 2- to 25-ton gas/electric, electric/ electric and heat pump models • Eco-Last™ Coil System uses up to 52% less refrigerant than standard models • Isolated compressor for quieter operation and easier service • Single-Zone Variable Air Volume supply fan technology

• Measures high-side and low-side in AC/ refrigeration systems • No hoses required • Low-loss refrigerant pressure testing • Measurement data is transmitted to Smart Probes App • Tough, accurate and easy-to-use

Testo 115i Smart Probe – Pipe-clamp Thermometer • Measures temperature of pipes in heating and cooling systems • Quickly identifies temperature changes • More accurate and stable than thermocouples • Tough, accurate and easy-to-use • For all HVAC/R technicians and contractors

• Patented Freeze Shield™ Technology guarantees operation in extreme cold climates • Industry leading heating and cooling efficiency • Zero-clearance on left and right side of equipment • Maintained duct and utility connection points for backward compatibility • Over 50 years of proven performance in multi-family applications

• Measures non-contact temperature • Measurement area indicated by circular laser pattern assuring accurate assessments • Optic target ratio (10:1) • Measurement data is transmitted to Smart Probes App • Photograph objects with smart device, capturing measurement marker and temperature

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• 96% AFUE, ENERGY STAR® certified and meets CSA F280 • Two-stage, constant-torque motor with 30,000-Btu capacity • Low-input delivers the right capacity for smaller dwellings • Quieter operation, with each burner firing at only 7,500-Btu • Precision Service™ Technology for easy installation and servicing

Magic-Pak® V-Series HWC

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Products in Profile

Retrofitting Solution (427A) • Similar performance to HCFC-22 • No equipment change necessary • Works well with residual mineral oil or AB • Broad range of low, medium, and high temperature applications • Low global warming potential

HE-Z Series Fan Coil • • • •

Quiet operation Eliminates hot and cold spots Zoning ready right out of the box Easy installation and maintenance for residential and commercial projects • Lo-Velocity fan coil option also available

HE PS Air Purification System Lower Refrigeration Retrofits (407A) • Closely matches the cooling capacity and flow rates of R-22 at lower refrigeration temperatures • Well suited as a retrofit for R-22 in supermarket and food storage applications • Energy efficient retrofit option for refrigeration applications • Zero ozone depletion potential

• Easily installed on any Hi-Velocity or existing HVAC System • 3 powerful technologies clean air down to the last molecule • Electrostatic MERV-11 filter removes allergens electrostatically • Photo-catalytic oxidation destroys toxic chemicals and eliminates household odours • Ultraviolet light kills disease germs on contact

Hi-Velocity Small Diameter Flexible Duct with Attractive Vent Plate Options Replacement Solution (410A) • 50/50 blend of HFC-32 and HFC-125 • Accepted by most air-conditioning OEMs for new AC systems • Higher refrigerating capacity and pressures than R-22 • Zero ozone depletion potential

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• Delivers air quietly with sound absorbing inner core • Available in R4.2 and R8.4 • Standard 2” as well as HE (2 ¾”) diameters available • HE Flex delivers double the airflow, requiring 50% less ducts • Paintable/stainable wood, metal and plastic vent plates match any decor

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Products in Profile Mr. Slim Hyper-Heat FH Series – New 6,000 BTU/h System • 3D i-see Sensor + multi-function wireless controller • M-Series: whisper-quiet (as low as 19dB), heating down to -25°C • P-Series: “THE -40° UNIT” for 24/7 server room cooling • Wide range of capacities/styles: 6,000 to 48,000 BTU/h, single/multi-split • Only mini-split in Canada powered by RedLINK wireless technology

Zuba Whole-Home Comfort Heat Pump Systems • True energy-efficient heating performance down to -30°C and beyond • Saves up to 60% in energy costs • Year-round heating and cooling, now available in single or multi-splits • Quiet, compact vibration-free; fits into new or existing ductwork • An effective geothermal alternative

City Multi 575V – 1st VRF in Canada since 2013 • Designed and built for Canada • World’s first 2-pipe heat recovery system; simultaneous heating/cooling • New lineup in 2016 – expanded capacity range, better efficiencies • Excellent performance in all climates, in both air- and water-source • Geothermal-ready and helps achieve LEED certification

Lossnay Energy Recovery Ventilation (DOAS) System • Improves indoor air quality all year long with constant supply of fresh air • Patented Lossnay heat exchanger core – enthalpy recover efficiency to 71% • Total heat recovery (sensible/latent heat) – reduces heating/cooling loads • Static core technology - no gas leakage, no purge air, no cross-contamination • No condensation drain or defrost cycle; free cooling and quiet operation

Jet Towel High-Speed Hand Dryer – Slim or Mini • Stylish, hygienic, cost-efficient and fast: saves money, time and energy • Eliminates paper towel/garbage bags, reduces waste disposal/labour • Dries hands in 10 to 12 seconds; low energy consumption • Easy to clean, low maintenance; long service life, no mess on floor • Available in bright white or grey (Slim only); GreenSpec Listed

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Products in Profile Granby 2 in 1 Double-Wall Oil Tank – 30-year Full Warranty • HDPE plastic tank inside a galvanized steel secondary containment • Connection fittings made of cast aluminium for greater torque resistance • Internal tank fluorination treated for odour and chemical resistance (Exclusive to Granby 2-in-1 tanks) • Secondary containment made of tightly welded and edged galvanized steel • Visual leak indicator for monitoring the primary tank’s integrity

Granby Fibrestor 2300 Fibreglass Single-Wall Oil Tank • Features dual-layer resin composite with anti-mildew, UV-resistant exterior gel coat • Requires compact floor space, fits through 24’’ doorways • Comes standard with four 2’’ top openings, ready for top draw oil burner supply • Two large grip handles on each side for greater ease of manipulation • 30 year full warranty

Granby Ecoplus Steel Double-Bottom Oil Tank with Polyurethane Coating • • • • •

Double-bottom design for utmost protection against environmental leaks Visual monitoring of the double bottom Standard physical dimensions and NPT openings for easy retrofit installation Top draw ready models 30-year full warranty against manufacturer defects, internal/external perforation from corrosion

Granby Conforto CHE (Condensing High Efficiency) Oil-Fired Furnace • • • • •

Offers 96.8% heating efficiency with superior performance and comfort Easy and simple to install and service Non-refractory combustion chamber and tubular secondary heat exchangers Holds the Energy Star certification at all firing rates Extremely quiet operation

Granby Conforto Boiler • • • • •

Up to 87% efficiency Energy Star certified Triple pass design, GG20 European cast iron, 84 to 252 MBtu/h Cold start operation for even greater fuel savings Chimney or direct venting (oil only) Versatile: can be fueled by oil, propane and natural gas; also field convertible

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Products in Profile Vitocrossal 300, CU3A Floor-Standing Condensing Boiler with Stainless Steel Heat Exchanger and MatriX Dome Gas Burner (19 to 199 MBH)

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High efficiency of 95% AFUE; high temperature operation up to 90°C (194°F) Lasting performance with stainless steel Inox-Crossal heat exchanger High water volume reduces burner cycling for prolonged service life No dedicated boiler pump or low loss header required

Vitocrossal 300, CA3 Condensing Boiler w/FullyModulating Pre-Mix Cylinder Burner (2.5 to 6 MMBH)

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• Over 96% thermal efficiencies when combined with Viessmann control technology • Total burner modulation of up to 15:1 precisely matches load per boiler • Multi-heat exchanger design offers redundancy under one jacket • Seamless integration with building management systems • Ideal for medical, education and government applications

Vitosol DHW Solar Pack – Solar DHW Heating as a Complete Package • • • • •

Two Vitosol 200-F flat plate collectors One Vitocell 100-W dual coil solar hot water tank (250 L) Associated system components Quick and easy installation; no tools required Very economical package price

Vitodens 222-F Floor-Standing Condensing Boiler with Innovative DHW Solution (12 to 125 MBH) • Efficiency up to 98% at full modulation and 95% AFUE • Lasting performance with Viessmann stainless steel Inox-Radial heat exchanger • Wide modulation range up to 6.5:1 precisely matches load requirements • Fast heat-up with innovative DHW Storage Tank Loading System • Compact and hygienic DHW storage with Viessmann stainless steel tank

Viessmann AirflowPLUS Hydronic Air Handler

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• Heating capacity 28 - 115 MBH/cooling capacity 1.5 - 5 tons • High-efficiency ECM motor for optimal air circulation and consistent temperatures • Fully insulated cabinet for quiet operation • Easy service and maintenance access - all components on slide-out rails • Built-in carrying handles for easy transportation into utility room

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Products in Profile Floor Mount Models • • • • •

Compact size makes them ideal for small spaces Ideal for residential radiator replacements Ideal for rooms with limited upper wall space Available in 9,000 to 15,000 BTU single or multi-zone models Available in extra low temperature heating models

RLS3 Models • • • • •

World’s most efficient heat pump – up to 33-SEER Energy saving program prevents wasteful operation to save you money Power diffuser optimally controls airflow in heating or cooling mode Available in 9,000 to 15,000 BTU single- or multi-zone models Available in extra low temperature heating models

8-Zone HFI Multi-Zone Line-up • • • • •

Year round whole home or business comfort Super quiet and highly energy efficient Can operate 2 to 8 indoor units simultaneously Choose from a variety of styles Available in 39,000 to 62,000 BTU

XLTH Multi-Zone Series • Extra low temperature heating down to -15°F • Technological advancements allow for lowest operating temperatures available today • Base heater warms the base of the outdoor unit • Metal fan guard withstands cold elements • Available in 9,000 to 15,000 BTU single- or multi-zone models

Wireless Wi-Fi Accessory • • • • •

Control your Fujitsu mini-split from anywhere via the Internet Remotely manage your mini-split using a smartphone, tablet or PC Turn your mini-split on or off outside your home Know the current room temperature of your home Get instant alarm notifications or program a schedule

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Products in Profile Backflow Preventers • 4A Series of reduced pressure principle backflow preventers and double-check valve assemblies (1/2” to 12”) • Bronze bodies and innovative cartridge check design • Provide protection of potable water against high hazard conditions • Available with optional Apollo bronze strainers • 100% factory tested, made in the USA, lead-free options available

Ball Valves • • • • •

Bronze, brass and exotic materials Made in the USA Full port designs and numerous handle and trim options Lead-free options are available New 77V brass-press ball valves available (1/2” to 4”)

Apollo Xpress • • • • •

Copper-body construction for most configurations Lead-free design offers a leak-before-press feature Approved for underground applications and ideal for service and repair Pre-lubricated, fast and simple to install Available in ½” to 4” sizes, copper fittings are made in the USA

Tectite Push Fittings • • • • •

Now available in sizes from 1/4” to 2” For use in potable water, hot water and chilled water systems Joins copper, CPVC and PEX tubing EPDM o-ring for leak free seals; lead-free construction Pre-lubricated for quick installation

Hydronic and Steam Heating Products • • • • •

Light duty residential and commercial applications Complete product coverage for boilers, system controls and piping Lead-free compliant product options available Hydronic and/or low-pressure steam compatible Warranty coverage for up to five years (varies by product)

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Products in Profile Wicker Park™ 1-Piece Elongated, ErgoHeight 4.8 Lpf Toilet - Model #21-221 • • • • •

Concealed trapway provides easier to clean surface suitable for a spa-like bathroom Modern design; powerful, reliable, consistent flushing Largest footprint available, ideal for replacement or renovations Fluidmaster fill valve, flush valve and flappers withstand the harshest conditions Backed by the best warranty in the industry

Avalanche® 1-Piece CT Elongated, ErgoHeight 4.8 Lpf Toilet - Model #21-019 • • • •

A fresh, modern elongated look Easy to clean and maintain A number 1 top pick in a leading consumer ratings magazine Ideal for replacement or renovations, with the quietest, most reliable performance

Avalanche® 2-Piece CT Elongated, ErgoHeight 4.8 Lpf Toilet - Model #20-832 • • • • •

Powerful, reliable, consistent flushing Easy installation, largest footprint available, ideal for replacement/renovations Fluidmaster fill valve, flush valve and flappers Withstands the harshest conditions Provides the quietest, most reliable performance

Viper™ Compact Elongated, ErgoHeight 4.8 Lpf or 6.0 Lpf Toilet – Model #HE-21-519/VP-21-519 • • • • •

Comfortable and versatile – elongated bowl fits in a round front installation Durable 100% metal, colour matched tank lever blends into any bathroom décor Long lasting, solid brass flush lever arm can withstand a lifetime of usage Best-in-class Fluidmaster® 400A fill valve for quiet, long lasting performance Choose your flush: 2 tanks (4.8 Lpf or 6.0 Lpf) can fit on the same bowl

Wicker Park™ Rectangular Undercounter Lavatory Model #13-710 • • • • •

Easily update an everyday bathroom into a showroom style space Clean, minimal lines accommodate any countertop design and bathroom décor Concealed front overflow prevents flooding Easy to clean; smooth, modern design Symmetrical, deep basins to limit splashing onto countertop

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Products in Profile www.jomarvalve.com

Distributed in Canada by NEO Valves

Lead Free Tankless Water Heater Valve Kit • Italian made from lead free brass alloy • Single lever design allows for easy operation • Compact design prevents “knuckle busting” • Pressure relief port at 45 degrees for connection flexibility • Lifetime warranty against leakage through the stem

Your Solution for Securing Market Share In Canada • Our customers mean the world to us including small, independent or large distributors and their contractor base • Aqua-Tech understands the Canadian marketplace and customers’ needs • End-user, contractor, engineer and wholesaler backing • We help you succeed

Lead Free Press Ball Valves JP100-GPxP • Italian made forged, lead free, dezincification resistant brass • Triple stem seal with lifetime warranty against stem leakage • Blow out proof two-piece design • 100% factory tested • Available from ½” – 4”

Lead Free Ball Valves T100-NEG

Full Level of Support • Installer support, customer service, engineering and technical support, bid preparation assistance • ‘Lunch and learn’ presentations, administrative support • Warehousing and national distribution • Product knowledge, technical expertise and training facilities

How We Work

• Italian made, forged, lead free, dezincification resistant brass • Two-piece, full port, 600 WOG design • Heavy body pattern for any industrial application • Widest range of certifications of any valve on the market today • Available in ¼” – 4”

• We reach out to our customers directly leveraging the latest technologies • Friendly people who deliver excellent service • We offer financially responsible inventory management and national logistics expertise • In-house staff technologists and engineers provide systems application and design experience

All products are distributed in Canada by NEO Valves

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Products in Profile FTXLTM Fire Tube Boiler • • • •

Up to 98% Thermal Efficiency – higher than any other boiler in its class Represents a new generation of fire-tube technology – up to 10:1 turndown Available in five models ranging from 399,999 to 850,000 Btu/hr CON·X·US® remote connect capable, for complete control from across town or across the country • Optional direct integration into building automation systems through Modbus or BACnet

CREST® Condensing Boiler • • • •

Innovative fire tube technology and up to 99% thermal efficiency Available in capacities ranging from 750,000 to 5 million Btu/hr inputs Highly unique, dual-system burner design with up to 25:1 turndown Includes SMART TOUCH™ operating control platform, with an 8-inch touchscreen display • CON·X·US™ remote connect capable for boiler control from almost anywhere

Floor-Standing KNIGHT® Fire Tube Boiler • Features a stainless steel fire-tube heat exchanger • Offers AFUE of 95% across all models, from 55,000 to 285,000 Btu/hr • Up to 10:1 turndown - firing rate modulates based on demand; eliminates on/ off cycling, optimizes efficiency • SMART SYSTEM™ control and CON·X·US® remote connect capable • Strategic footprint and vents allow for drop-in replacement of old boilers

KNIGHT® Wall-Mount Heating Boiler • Available in seven models with inputs from 55,000 to 399,000 Btu/hr • Innovative, stainless steel, fire tube heat exchanger • Up to 99% thermal efficiency, low-NOx emissions and a fully modulating 5:1 turndown burner • SMART SYSTEM™ control with built-in cascading sequencer for up to 8 units • CON·X·US® remote connect capable for boiler control from almost anywhere

ARMOR® Condensing Water Heater Family • • • •

Floor mounted models (150,000 Btu/hr to 800,000 Btu/hr) Wall mounted units (125,000 and 199,999 Btu/hr) ARMOR X2 line (1.0, 1.3 and 1.5 mil Btu/hr inputs) Innovative stainless steel heat exchanger technology with modulating/ condensing combustion • Can be installed with separate storage tank to protect against harmful effects of lime scale buildup

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Products in Profile

Malco TSMD Double-Cut TurboShear® Drill Attachment

Fyrite® INSIGHT® Plus – Combustion Analyzer

• Fits chuck of drill or impact driver you already own • Drill clamp permits rotating shear 360° and set in position • Fast controlled cuts in 18-gauge galvanized steel and seams • Shear blades produce clean edge on both sides of cut • Approach cuts from either end, easily navigate 90° outer profiles

• Industry-exclusive Tune Rite™ on-demand HVAC “assistant” • Measures O2, CO (w/NOx filter), stack/air temperature and draft/ pressure • Exclusive B-Smart® pre-calibrated CO sensor for easy field replacement • Standard 2-year O2 sensor with option for 3-year sensor • Compatible with the Bacharach Reporting App

H-10 Pro – Gas Leak Detector

Malco Max2000® Classic Aviation Snips • Retro styling with wider opening handles and torsion spring action • Moulded PVC grips with side operated latch for traditional feel • Fast controlled cuts in 22-gauge galvanized steel and seams • Long-life, hardened blade edges; tips cut flush to walls • Riveted compound handle linkage will not rattle or loosen ever

Malco MB48B “Pan Style” Portable Mini-Brake®

MGS-550 – Point Detector

• Form pans, angled corners or large components on the job • Fast, easy assembly: operates on workbench, tailgate or optional legs • Anvil and table components quickly separate for one-person portability • Makes 135° bends in 22-gauge galvanized steel; accommodates any length • 16 movable plate steel fingers bend 2-inch to 48-inch widths

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• Detects all CFC, HFC and HCFC refrigerants as low as 0.006 oz/yr • Fast response time so leaks aren’t missed • Dual power options (battery or AC power) • Visual and audible indicators including headphone option • Built-in calibration reference for maintaining peak sensor performance

• Flexible two-sensor capability, local and/or remote • One user-interface platform for all sensor types • Two analog outputs and Modbus RTU interface • Three fully configurable, userassignable relays • Magnetic wand enables easy, non-intrusive configuration/ calibration

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Products in Profile WRX Series - Vertical Stack Fan Coil Unit • • • • •

Quick and effortless slide-in/slide-out chassis Reduced commissioning times Chassis-only replacement option available on renovation project Minimized tenant disruption and loss of income The smart choice for new construction, renovations and replacements

Whisperline™ VPA Series - Vertical Stack Water Source/Geothermal Heat Pump • • • • •

Flexible configurations User friendly package design Easy access to internal components Small footprint maximizes leasable space Ideal for new construction, retrofit applications in low-rise or high-rise buildings

Whisperpack™ VPC Series - Vertical Stack Water Source Air Conditioning with Hydronic Heating • Combines superior air conditioning performance with operational characteristics of our powerfully productive fan coil units • Benefits owners during heating season with the use of hydronic heating in lieu of reversing the refrigerant cycle • Flexible configurations • Incorporates energy sharing concepts

W Series-Vertical Stack-Valveless Series Riser Fan Coil • Smallest unit footprint in the industry saves space • Unit provides heating and cooling without the need of water control valves • Two-pipe and four-pipe configurations operate as part of the centralized heating and cooling system • Ease of installation with reduced operating cost

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Products in Profile RS-24 (R-426A) Drop-in Replacement for R-12 • Fast, effective, low cost replacement for R-12, R-401A, R-409A and R-414B refrigerants • For air conditioning, and medium and low temperature refrigeration systems • No oil change or system modifications required • ASHRAE A1 Safety designation • Non-ozone depleting, non-flammable

RS-44 (R-424A) Drop-in Replacement for R-22 • For replacing R-22 in air conditioning and medium temperature refrigeration systems • No oil change or system modifications required • ASHRAE A1 Safety designation • Non-ozone depleting, non-flammable

RS-45 (R-434A) Drop-in Replacement for R-22 • For replacing R-22 in chillers (flooded and non-flooded) for medium and low temperature refrigeration systems • No oil change required • ASHRAE A1 Safety designation • Non-ozone depleting, non-flammable

RS-52 (R-428A) Drop-in Replacement for R-502 • Fast, effective and low cost replacement solution for R-502 and R-402A (HP80) • For supermarket and other low temperature applications • No oil change or system modifications required • ASHRAE A1 Safety designation • Non-ozone depleting, non-flammable

RS-50 (R-442A) Drop-in Replacement for R-404A and R-507 (GWP 1888) • • • • •

GWP less than half of R-404A or R-507 Higher energy efficiency than R-404A, R-507, R-407A and R-407F Simple retrofit for existing R-404A and R-507 equipment Cooling capacity greater than R-404A, R-507, R-407A and R-407F Non-flammable and low toxicity (ASHRAE A1 Safety designation)

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Products in Profile Align® Spring Kitchen Faucet • • • •

An ideal choice for a modern gourmet-style kitchen Pull-down hose provides extended reach and a multi-function spray wand Moen’s Power Clean™ technology provides 50% more spray power Available in chrome and Spot Resist™ stainless finish

Belfield™ Kitchen Faucet • Adds the perfect finishing touch for a traditional kitchen design • Side spray with Moen® Power Clean™ spray technology • Available in chrome, Spot Resist™ stainless and oil rubbed bronze

Via™ Bath Collection • • • • •

A sleek, modern option for a contemporary look Striking look and compact design perfect for any size bath Via faucets available in single-handle and two-handle widespread platforms Utilizes Moen’s M•PACT® Common Valve System for a quick faucet change Available in a chrome finish

Velocity™ Square Rainshower Showerhead • • • •

A new square version of the best-selling Velocity™ rainshower showerhead Two distinct spray functions: concentrated rinse or full spray Eco-Performance model is available and certified to meet EPA WaterSense® Immersion® Technology self-pressurizing system for consistent, substantial water pressure

Annex™ Shower Rail • A simple way to stylishly add on a hand shower and slide bar to existing shower plumbing. • Ideal for multi-family and hospitality environments • Works with any shower valve, shower arm, showerhead or hand shower • Easily attaches to current shower arm connection point in the wall • Features a built-in, two-function diverter to simply switch from showerhead to hand shower

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Products in Profile 00e Series Wet Rotor Pumps • Higher efficiency, flexibility and control for residential and commercial applications • VR1816 - ECM efficiency, simple installation/setup for residential applications • VT2218 - The only Delta -T variable speed circulator in its class, saves hundreds in fuel costs • VR3452 - For extended operating range in chilled and hot water applications • VR15 to VR30 - Web-enabled for easy installation, set-up and service

SmartPlug: Improved Standard Hot Water Recirculation Performance • Optimizes hot water system efficiency; reduces electrical consumption up to 94% • Automatically monitors/adjusts HWR cycles; saves 12,000 gallons per year • Optional ‘pulse’ mode for instant hot water, no wasting energy • Automatically detects inactivity after 36 hours, turns off pump until needed • Use with any Taco 00 circulator/10 Volt supply – no programming needed

SCI and SFI: First Self-Sensing End Suction Pumps • • • • •

Integrated VFDs permit fast, accurate balancing Reduces contractor costs, eliminates expensive wiring/external sensors Self-sensing bypass option to bypass the variable speed control Choice of either an ODP or TEFC motor Rugged construction, minimum bearing life of 60,000 hours; unique bearing sealing feature

SmartStart™: Revolutionary Motor Protection • Control and protection for HVAC pump and fan applications • Patented technology predicts a safe operating range for your motor • Automation-ready – no external components; saves time, increases reliability • Under-load protection standard, plus optional advanced features • Protects against operator error, harmful extended starting events and locked/stalled conditions

Hot-Link®: Ingenious Instant Hot Water • Saves thousands of gallons of water per year – up to 12,000 gallons • Ingenious design requires no additional plumbing or electrical • Valve is simply mounted under the sink with pump located at the water heater • Easy, clean-in-place design without having to remove the Hot-Link

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Products in Profile tekmarNet® 485 Internet Gateway • • • • •

Provides HVAC system-wide remote access from any web browser Remotely adjust set points and schedules for up to 96 thermostats Remotely operate and monitor snow melting and hot tub systems Monitor boiler and DHW temperatures and equipment Connect with Wi-Fi or Ethernet

Powers IntelliStation™ Smart Mixing and Recirculation System • • • • •

Used for domestic hot water in commercial and institutional facilities Integrates with building automation systems Smart controller with 3.5” full-colour touchscreen interface Digital temperature regulation within +/-2°F to ASSE 1017 Field configurable without the need for a laptop or special software

Watts Dead Level® Trench Drains • • • • •

Huge labour saver, typically installs in half the time of competitive systems Sound, functional construction reduces likelihood of jobsite issues Design and material compliance to satisfy specification and code requirements Clean installations in 1-foot increments, without field cutting or modification Priced and shipped by the foot complete, simplifying ordering

Watts Model 919 Backflow Preventers • • • • •

Bronze body construction Separate access covers for check and relief valve ease maintenance Compact modular design facilitates maintenance and assembly access 1⁄4” - 2” (5 - 50mm) size range For protection at health hazard cross-connections, containment or isolation positions

Watts Radiant ThermalPro Boiler Station • • • • •

Simple pre-piped, insulated pumping stations for mechanical rooms Available in variety of non-mixed and mixed configurations Comes with supply and return connections, check stop, isolation valves Multiple units can be assembled efficiently (in minutes) Installable individually or on header for up to five units

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Products in Profile Rheem® R97V PrestigeTM Series EcoNetTM Enabled Modulating Gas Furnace • 97% AFUE; ENERGY STAR; input rates: 60 to 115 kBtu • Vent with 2”, 3” PVC/CPVC or polypropylene • 7-segment LED diagnostics, water management system with patented blocked drain sensor • DSI system and new heat exchanger design • Warranty: Limited lifetime on unit replacement and heat exchanger, 10 years on parts

EcoNetTM Smart Home System • • • • •

Monitors/adjusts connected air and water systems Full-color, 4.7” LCD touchscreen display including contact information Automatically detects equipment for hassle-free installation Descriptive alerts identify components requiring attention Mobile-friendly web portal, free mobile app; 5-year limited warranty

Rheem® Hybrid Heat Pump Professional PrestigeTM Series • 2.45 EF, ENERGY STAR; available in 50 and 80-gal • Reduces operating cost $340 annually vs. standard 50-gallon electric • 14.5” shorter than previous generation; most powerful compressor in its class • 2.5” non-CFC foam insulation; leak detection notification • Touchscreen LCD control; EcoNet™ enabled; 12-year tank and parts warranty

Rheem® Condensing Tankless 94% Professional PrestigeTM Series • • • •

0.94 EF, ENERGY STAR Vent with 2” or 3”, high-altitude capability, freeze protection to -30°F Industry First! 0.26 GPM min Flow rate, 0.40 GPM min activation Flow rate Self-diagnostics, digital display of temperature setting and maintenance codes • 12-year warranty heat exchanger, 5-year parts and 1-year labour

Rheem® RA17 PrestigeTM Series EcoNetTM Enabled Two-Stage Air Conditioner • 17 SEER, ENERGY STAR; available in 2-5 ton sizes • Copeland Scroll™ UltraTech™ compressor; single-row condenser coil • 35% fewer cabinet fasteners; 3”-4”-5” service valve space • Industry Leading! 15”-wide corner service access • Composite base pans, built-in service trays, 10-years conditional unit replacement and 10-years parts warranty

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Products in Profile SharkBite Washing Machine Outlet Box • • • • •

Integrated with SharkBite ends to allow for quick and easy installation Provides quick, safe water supply and shutoff for washing machines Quarter-inch turn valves allow easy “on-off” water supply adjustment Optional integrated water hammer arrestors for water shock wave prevention Box can be mounted to left or right of stud bay

SharkBite Slip Ball Valve • Allows the user to connect ball valves to copper tubing, CPVC and PEX in seconds • High quality forged brass ball valves with SharkBite connections • Ball valve available in ½”-1” with an added slip feature for easy installation • Added slip feature allows for simple replacement of an existing ball valve • Allows installation in existing line where there is little to no play in the pipe system

SharkBite Tee Stop • SharkBite® Tee Stops allow users to tap into existing supply lines • Add fixtures and appliances with the speed and convenience of push-fit connections • Can be used on copper, CPVC, PEX and PE-RT • Fittings certified to 200 PSI Max and Max 93°C • Available in ½” and ¾” sizes with 3/8” or ¼” Compression or SharkBite connections

SharkBite PVC Transition Fittings • • • • •

White collar fits Schedule 40, 80 and 120 PVC pipe Also fits Schedule 40 and 80 CVPC Tan collar fits copper tubing and CTS CPVC and PEX No solder, clamps, unions or glue Fittings include transition and slip couplings, slip tees and male adapters in sizes ½”, ¾” and 1”

SharkBite 2XL • The simplicity and durability you expect in a larger package • Large variety of fittings ranging in size from 1 ¼” to 2” • Fits copper tubing and CTS CPVC and PEX - connects all three types in any combination • Easy-to-use disconnect tool allows fittings and valves to be changed/reused, lowering material costs • Ideal for commercial applications

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Products in Profile Combi1™ & Combi2™ Series and Storage Tanks • Atmospheric and power vented configurations for space heating and domestic hot water applications • Combi1™/ Combi2™ single-wall/double wall heat exchange coil • For supplemental heating applications and installations utilizing fan coils, space heaters, and radiant panels • Large volume storage tanks available in from 175 to 5,695 gallons • Multiple connection, interior lining, and exterior coating options

Brute™ Mini – Highly Efficient Boiler for Residential and Light Commercial Use • • • • •

Available in six sizes ranging from 50-225 MBTU/Hr input Compact and versatile design saves space and reduces installation costs 85% efficient (AFUE) among the highest of any chimney-vent boiler Low -mass heat exchanger allows boiler to respond to heating demands Outdoor reset control system automatically adjusts boiler for optimum efficiency

Brute™ LX – Boiler/Tankless Water Heater in One Ultra-Efficient, Space Saving Unit • 3 combination boiler/water heaters sizes; 7 heating only boiler sizes, from 50-220 MBTU/Hr input • Integrated control system for quick set-up/diagnostics, and control • Ultra-high 95% AHRI certified thermal efficiency; Energy Star® rated • Fully modulating - automatically adjusts fuel usage to match heat demand • Top or bottom gas and heating connections, zero installation clearance, circulator, ability to vent up to 150 ft.

Brute MagnaTech™ Boiler – High Efficiency/Longlasting Performance for Large BTU Applications • 6 sizes, from 1,600-4,000 MBTU/Hr input, up to 99% thermal efficiency • Variable speed pump control technology balances combustion, air flow and water flow • Small footprint, slim vertical design, removable top section for tight spaces • Colour touch screen display for quick setup and diagnostics • Advanced control system allows for Lead Lag Cascading of up to 8 Units

Brute™ Deluxe 200-400 Series Boilers and Volume Water Heaters • • • • •

Inputs of 199,900, 300,000 and 399,900 BTU/Hr and efficiencies of 85% For residential and light commercial space heating/volume water heating High quality finned-copper heat exchanger responds to heating demands Simple wiring and controls; fan assisted combustion simplifies installation Complies with efficiency requirements for boilers

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Products in Profile Industry-first Uponor PEX Pipe and ProPEX® Fittings in 2½” and 3” • Economical and durable alternative to steel, copper, polypropylene and CPVC • Available in 2½” and 3” sizes • Design/install even more commercial plumbing and hydronic piping systems with Uponor PEX • Includes Uponor AquaPEX ®for potable-plumbing applications and Wirsbo hePEX™ oxygen-barrier pipe for hydronic heating applications

Stainless Steel Manifold for Radiant Heating/Cooling Applications • Corrosion-resistant, metal alternative for radiant heating and cooling applications • Pre-assembled for faster installs, cost savings • Available in 1” and 1¼“ • Full-port ball valves with temperature gauges and integrated flow meters • Temperature/pressure rated at 68°F (20°C) at 145 psi, 158°F (70°C) at 87.4 psi and 194°F (90°C) at 43.8 psi.

Pre-insulated AquaPEX® Pipe for Plumbing Applications • Cross-linked polyethylene (PEX) pipe for potable-water applications • Layer of ½” PEX-foam insulation meets national, and local energy-code requirements • Flexible, durable, corrosion-resistant • Available in 20-ft. straight lengths and 100-ft. coils in sizes up to 2“

ProPEX® Lead-free (LF) Brass CPVC Spigot Adapter Kits • Transition from either copper tube size (CTS) or iron pipe size (IPS) CPVC to Uponor PEX piping systems. • Features durable, reliable ProPEX fitting system • Fitting system holds with 1,000 pounds of radial force • Available in 1¼”, 1½” and 2” sizes

Uponor helioPEXTM X2 Barrier Pipe Tubing • Exceptional workability and flexibility • Kink repairable • Compatible with ProPEX® expansion (ASTM F1960), compression (ASTM F2080) and crimp (ASTM F1807) style fittings • Oxygen barrier meets DIN 4726 standard • Available in ½”, 5/8” and ¾” sizes to suit residential radiant heating applications

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Products in Profile 9700 Series Gas Furnace • • • • •

Stylish furnace with industry-first SureView Burner window Most efficient two-stage furnace on the market – 97% AFUE Only furnace on the market with UV light built into cabinet (standard) Fully insulated cabinet, built-in LED lights turn on when doors open Stainless steel primary heat exchanger

9600 Series Gas Furnace • Up to 96% AFUE • FlexFit multi-position installation options (upflow/downflow/left/right) • Patented SureView Burner window • UV light built into cabinet (optional) • EMC Eon motor (NPV models); Endura Pro motor (NPX models)

9500 Series Gas Furnace • Up to 95% AFUE • FlexFit multi-position installation options (upflow/downflow/left/right) • NPX models feature an ECM Endura Pro motor • NSM models feature a PSC motor • Simple conversion to propane

9200 Series Gas Furnace • • • • •

Up to 92% AFUE FlexFit multi-position installation options (upflow/downflow/left/right) NBX models feature an ECM Endura Pro motor NBM models feature a PSC motor One of the smallest cabinet sizes on the market

HMF150 Hybrid Furnace • 2012 Vesta Award, 2013 GreenBuilder Hot 50 Products Winner • Most stylish combination fuel furnace on the market • Optional furnace combinations: wood only, wood and electric, wood and gas, wood and oil, wood and oil and electric • Central air conditioner adaptable

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Products in Profile Pro-Connect PP-R ProTM • • • • •

PP-RCT sockets compatible with all PP-R/PP-RCT piping systems Permanent leak-free connections made in seconds Safe, clean, long-lasting, high performance materials Webstone exclusive patented technology with further patents pending Guaranteed for life

Pro-Connect PressTM • • • • •

Webstone exclusive products now with press connections Compatible with all popular press tools Sizes ½” to 4” One of the most complete lines of press products in the industry Guaranteed for life

Hydro-CoreTM Complete Near Boiler Piping Kits • • • •

Simplifies boiler installation and service for over 200 models of boilers Provides precise spacing for hydraulic separation Includes fully insulated manifold and boiler-specific supply/return lines Replaces 34 components, eliminates 29 leak paths, saves over 4 hours of labour • Guaranteed for life

Expansion Tank Pro Service Valve™ • Easily install, isolate, drain and replace any expansion tank • 3-way ball controls flow between the expansion tank and system • Quickly connect entire system to the cold water feed • Replaces 7 components, eliminates 6 leak paths and saves nearly an hour of labour • Guaranteed for life

Air Separator • Durable stainless steel coalescing medium • Pin guided float ensures smooth operation • Reduces noise; improves system efficiency and operations • Requires no regular maintenance • Guaranteed for life

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Products in Profile

TOOL TIP

Measured and on the Level DEMD-611LF Electronic Hands-Free Lavatory Faucet

L

• All-in-one design minimizes installation time/potential leak points • Integrated thermostatic mixing valve prevents water from exceeding 120°F (49°C) • Reliable, hands-free activation; convenient top mixer; 15 second runtime • Comfort Limit Stop pins control hot and cold output temperature limits • For healthcare, education and public facility applications

620TP Gooseneck with Proximity® Sensing Technology • Transforms entire faucet into a sensor that responds when approached • Hands-free option for healthcare, hospitality, public facilities and more • Sleek, minimalistic design, hardwire and battery-operated models • Polished chrome and Brilliance® stainless finishes • Choice of surface-mount or recessed control box, programmable run times

et’s face it, measurement counts when it comes to mechanicals. Whether you are sizing out a length of duct, or trying to ensure that a pipe or shower pan has an appropriate slope, numbers matter, as do the tools we use to build to those numbers. When it comes to the tape measures used on the job, durability is a key factor. These tools suffer their fair share of falls, bent blades, scrapes and bumps as they get tossed into the toolbox at the end of the day. A professional-grade tape will have been tested to ensure that it can withstand the type of fall that can happen as you try to loop it onto your belt, or as you ascend a ladder. Heavy-duty coatings on the tape can add durability, so that you can see the numbers for the life of the tool. And pick a measure that has all the scales you use on a regular basis, perhaps drawing scales and linear measurements. Magnets on the end of the tape can help for one-person tasks. Magnets can also be helpful when putting your professional-grade level to use on a jobsite. These can help keep a torpedo level in place on metal pipes when reading an angle or plumb. Many levels also have a v-groove that can be used to keep the tool flush to non-ferrous piping. Well Dressed As with tape measures, durability and Convenient and readability is key in a level, so A convenient feature that look for robust construction – onesome levels have added is a piece aluminum is nice – with reaming device. Rather than heavy-duty vials that are easy to read looking for a pocket knife or other tool to properly dress a and are designed to withstand the pipe, everything is right on the occasional fall. one tool. How convenient!

3000T4 Series Low Profile Spout with Sensor • 1.5 gpm, low-profile spout on a 4-1/2” stainless steel wall plate • Ideal for institutional use • Available in a Single or Double wallmount sensor configuration • Field-adjustable sensor range and metering mode • 4 ½” stainless steel wall plates; rigid stub spout

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Sponsored by Milwaukee Electric Tool – a proud partner with Mechanical Business. Look for video tips, tools and reviews at www.milwaukeetool.com. Be sure to visit mechanicalbusiness.com for your chance to win valuable Milwaukee products and merchandise!


STUFF YOU NEED Right-Angle Impact Driver Milwaukee Tool’s M12 1/4” Hex Right Angle Impact Driver features a 1.4” head diameter and a driving speed of 2,425 rpm. It delivers 600-in-lb. of torque and has a non-marring rubber ring around the head. The unit weighs 2.5 lb. with the battery installed.

www. milwaukeetool.ca

Pipe-Freezing Kit General Pipe Cleaners’ Cold-Shot pipe-freezing kit uses CO2 to freeze liquids in pipes ranging from 1/8” through 2” in diameter. The kit comes with 10 sets of freeze heads, two high-pressure hoses, goggles and rubber gloves. It can be used with steel, copper, cast iron, aluminum or plastic pipes.

www. drainbrain.com

Freeze Alarms White-Rodgers’ ECP FA-700 dialer freeze alarm is engineered to alert homeowners to the potential for frozen or expanded pipes by calling a designated telephone number if the outside temperature drops below 7°C or rises above 29°C. The 110 V unit can also use two AA batteries as a backup power source.

Pipe Layout Software

www. emersonclimate.com

Victaulic Tools for Revit allows users to design virtual pipe routing models and create construction and fabrication documentation within Revit. Features include pipe splitting, the ability to rotate and resize selections, and custom pipe tagging.

Aviation Snips nips Max2000 Classic aviation snips from Malco feature PVC grips and stops, a side-operated perated handle latch and a torsion-style spring. They are designed esigned for cutting 1.37 mm galvanized alvanized or 1.22 mm mild steel. teel. They are available in standard ndard left, right and combination cutting models, as well as offset left and right models.

www. malcotools.com

Follow Us on Twitter @MechBusiness

www. victaulicsoftware.com

Wet/Dry Vacs The Motor-on-Bottom ottom (MOB) 1650RV wet/dryy vac from Ridgid is suitable for commercial mercial and industrial applications. s. The placement of the motor is designed to give the vacuum a low w centre of gravity to prevent it from m tipping over on the job. It features atures a foot-operated power switch and nd a detachable drum. m.

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THE INFO PAGE A.O. Smith .........................41,162 hotwater.com ACO Systems.....................79,175 acocan.ca Allied Air .................... 49,149,192 alliedairheating.com Allpriser..............................17.178 allpriser.com Apollo Valves.....................81,198 apollovalves.com Aqua-Tech ........................142,200 aquatech-canada.com Arkema ...........................151,193 forane-us.com Aztec .......................................146 aztecwasher.com Bacharach Inc. ....................52,202 mybacharach.com Bardon Supplies......................118 bardonsupplies.com Belimo ................................. 123,168 belimo.ca Bradford White Canada ....155,210 bradfordwhite.com Brant Radiant Heaters.....117,184 brantradiant.com Caleffi ...............................135,160 caleffi.com Camus Hydronics...............93,161 camus-hydronics.com Canplas.............................143,188 canplasplumbing.com Centennial College .................138 centennialcollege.ca Centrotherm Eco Systems ..58,164 centrotherm.us.com ChemFax .................................132 chemfax.com Continental Fan ........................58 continentalfan.com Cozy Heating LLC............110,164 cozyheaters.com

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Delta Faucet/Masco ........141,214 deltafaucet.ca Emerson Canada ........................ 2 emersoncanada.ca Fieldpiece..................................88 fieldpiece.com FLIR ...........................................12 flir.ca Flocor ........................................45 flocor.ca Franke-Kindred ................150,170 frankecanada.com Fujitsu General America ....51,197 fujitsugeneral.com General Pipe Cleaners ........6,171 drainbrain.com Gerber................................97,199 gerberonline.ca Giant Factories ................148,178 giantinc.com Goodman ..................... 25,55,172 goodmanmfg.com Granby Tanks.....................61,195 granbyindustries.com Great Lakes Copper ..........88,164 glcopper.com Hilti .....................................99,185 hilti.ca Hi-Velocity .........................56,193 hi-velocity.com Honeywell .................................87 honeywell-refrigerants.com Hood Chemical ................137,164 hoodchemical.com HRAI ........................................116 hrai.ca InSinkErator ................................ 4 insinkerator.ca IPEX ...................................21,180 ipexinc.com John Wood ......................153,182 johnwoodwaterheaters.com

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Keeprite ..................................147 gokeeprite.com Legend Valve .....................35,176 legendvalve.com Lochinvar............................29,201 lochinvar.com Malco..................................50,202 malcotools.com Master Group ...........................46 master.ca Milwaukee Elec. Tool ......111,169 milwaukeetool.ca Mitsubishi.........................101,194 mitsubishielectric.ca Moen ................................. 73,205 moen.ca Morris/Lee .......................145,190 morrisleecan.com Napoleon HVAC ................59,212 napoleonheatingandcooling.com Navien ................................11,167 navien.com Neo Valves ........................16,200 neovalves.com Novo Water Conditioning..39,163 canaturewg.com NTI.............................................62 ntiboilers.com Ontor..................................71,166 ontor.com OS&B.............................. 158, 219 osb.ca Oxford Energy Solutions .........89 oxfordenergy.ca Radiant ......................................33 radianthydronics.com Ratech-Electronics ....................96 ratech-electronics.com RectorSeal........................105,187 rectorseal.com Reed Manufacturing Co. .113,189 reedmfgco.com


Refrigerant Services ..........83,204 rscool.com Rehau Industries ................65,165 na.rehau.com Rheem Canada.................103,208 rheem.com Ridge Tool..........................19,159 ridgid.com Rinnai................................115,181 rinnai.ca Riobel .................................77,183 riobelpro.ca Roth.........................................137 roth-usa.com Saniflo ..................................9,179 saniflo.ca Service Roundtable ...........57,173 servicerountable.com

SharkBite............................75,209 sharkbite.com Specrtrum Brands (Pfister)... 91,184 spectrumbrands.com Stelpro ...............................53,186 stelpro.com Taco ....................................23,206 tacocomfortsolutions.com Testo ................... 91,152,184,192 testo.com The Whalen Company .....125,203 whalencompany.com TML Supply ..........................60,85 tmlsupply.com Uponor ..............................26,211 uponor.ca Victaulic..............................43,157 victaulic.com

CALENDAR

OF

Viega ..................................67,191 viega.us Viessmann Mfg. .................31,196 viessmann.ca Watco .................................76,170 watcomfg.com Watts Water Tech. Cda...207,220 watts.ca Webstone ..........................69,213 webstonevalves.com Wilo ....................................95,177 wilo-canada.com Woodford Mfg. ...............109,174 woodfordmfg.com Yorkland Controls...................144 yorkland.net Zoeller ................................74,156 zoellerpumps.com

EVENTS

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MCA Manitoba AGM May 4, 2016 Winnipeg, Man. mcac.ca

CSA Group Annual Conference June 20-21, 2016 Vancouver, B.C. www.csagroup.org

ORAC AGM May 5-8, 2016 Niagara Falls, Ont. www.oraca.ca

CIPH ABC 2016 June 26-28, 2016 Banff, Alta. www.ciph.com

MCA Ontario Conference April 10-16, 2016 Montego Bay, Jamaica mcac.ca

MEET 2016 May 18-19, 2016 Moncton, N.B. www.meetshow.ca

HRAI AGM August 24-26, 2016 Calgary, Alta. www.hrai.ca

CIPH Ontario Region Business Meeting April 14, 2016 Mississauga, Ont. www.ciph.com

COHA June 7-9, 2016 Charlottetown, PEI www.cleanerheat.ca

CIPHEX West November 2-3, 2016 Vancouver, B.C. www.ciphexwest.ca

MCA British Columbia Conference April 29-30, 2016 Okanagan, B.C. mcac.ca

OPIA AMES June 12-14, 2016 Burlington, Ont. www.opia.info

MCAC AGM November 14-17, 2016 Orlando, Fla. www.mcac.ca

CIPH Gala for Habitat for Humanity March 15, 2016 Toronto, Ont. www.ciph.com CMPX 2016 March 16-18, 2016 Toronto, Ont. www.cmpxshow.com

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bythenumbers

Compiled by Mechanical Business

IAQ ROUNDUP With the average person spending most of their day indoors, it’s important to make indoor air quality a priority.

90%

average amount of time spent indoors per day

2 to 5 times

Indoor air can be more polluted than outdoor air

ROOFTOP RINK TIME

14,200 litres

Skating at the rooftop rink Molson Canadian installed at the top of a building in downtown Toronto? Almost priceless.

SHOWERING FUN FACTS

1 hour of ice time 20 friends 32nd

average amount of air inhaled per day

27%

floor

of domestic water use comes from showering and bathing

38°C average shower temperature 189 litres of water used per shower

100 feet x 45 feet of ice $2,000 rental fee

(on average)

HOUSEHOLD SPENDING Ever wonder what the average Canadian household spends its money on each year?

$7,980 Food $4,611 Energy $3,550 Clothing and accessories $1,331 Alcohol and tobacco $160 Games of chance

SMARTPHONE STATS 68% of Canadians own a smartphone 2.67 5.27

average number of apps installed per month average number of apps uninstalled per month

WELCOME, AMERICAN SPENDERS

$6.1 BILLION

The amount of money American visitors spend in Canada each year. PM# 41536047 Postmaster: Please send all address changes or undeliverable copies to: Mechanical Business, 19 – 1525 Cornwall Road, Oakville, ON L6J 0B2

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