HookUps - catalog 2002 - 2003 by luppo luppo

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups™

HookUps BEST PRACTICES FOR PRESSURE AND DIFFERENTIAL PRESSURE APPLICATIONS • Standardized, pre-packaged installation configurations • Easily specified using expert system SMARTCAT™ software, providing: •Specifications •Detail drawings •Contractor notes • Proven installed-cost savings: •Reduction in installation cost •Reduction in engineering hours • Eases environmental compliance

Content Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page Pressure-348 Hazardous Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page Pressure-348 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page Pressure-349 Configuration Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page Pressure-368 Order Blanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page Pressure-370

www.rosemount.com

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups

Rosemount HookUps Delivers... The Rosemount HookUps Connection System is a prefabricated process connection for all types of pressure-based measurement applications: flow, pressure, differential pressure, and level. Rosemount HookUps provides the optimal mounting configuration for all pressure transmitters. The system significantly reduces installation and maintenance costs and allows measurement instruments to operate with the greatest possible degree of stability and accuracy.

Compliance The HookUps Connection System makes environmental compliance easier by eliminating threaded connections. There is no need for tubing and associated fittings with the system’s all welded/flanged construction. The elimination of threaded connections results in further reduction of fugitive emissions and increased safety.

Direct Mounting Saves Money, Improves Performance Remote mounting requires variable installation design utilizing long impulse lines. These lines are often the source of maintenance calls on the measurement system. The Rosemount HookUps provides dramatic performance improvement over remote mounting methods while providing a faster and easier method of installation.

The Installation Solution The Rosemount HookUps connection system offers a combination of optimum measurement technology with proven mounting practices and hardware integration to meet your pressure Complete the Project Faster and Save 30 to 50 Percent on the Installed Cost Significant savings in installed labor costs will be realized by using HookUps™ due to the simplified, pre-fabricated, packaged design. Using the HookUps™ software, engineers will save valuable time spent specifying systems. Procurement costs can also be dramatically reduced because only one purchase order is needed. Quicker design and installation ultimately results in faster project completion and quicker start-ups.

Break the Cycle of Maintenance Dependence and Realize the True Performance of Your Transmitter Long impulse lines were necessary to provide access to the transmitter for frequent adjustment, but the same long lines cause many of the problems for which the transmitter must be adjusted. The end result is a viscous cycle of maintenance dependence.

Pressure-346

Mount near ground to ease maintenance access

Long impulse lines create zero shifts and plugging problems

Increased maintenance required

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups

SMARTCAT Software and the Five Easy Pieces for Basic Ordering Information SMARTCAT SOFTWARE FIGURE 1. Process Material Categorization Screen

The SMARTCAT software package was developed to help determine the correct HookUps Connection System assembly for a given application quickly and easily.

DCT_00A

SMARTCAT allows the user to make necessary selections for each element of the HookUps Connection System by using simple icons. SMARTCAT simultaneously constructs a valid model code. When the order is complete SMARTCAT verifies the validity of the model number and has detailed drawings, contractors notes, and installation instructions for the specified assembly ready to print.

SMARTCAT Software Ordering

HOOKUP - 0003A

SMARTCAT allows several specifications to be combined into a quote. With a single purchase order HookUps Connection Systems can be ordered with specific Rosemount® transmitters such as the Model 3051C.

FIVE EASY PIECES Rosemount Inc. has created the Five Easy Pieces to make ordering a HookUps Connection system easier for you. Get the Five Easy Pieces today from your Rosemount representative to order the models listed below. Pressure Model 307 Connection System •

Close-coupled mounting

•

Easy product specification

•

True process isolation with 1/4 turn-ball valve

The simplest and most accurate method to order a HookUps Connection System is to use the SMARTCAT software. The software is available through your Rosemount sales representative or through Rosemount Customer Central (1-800-999-9307).

Flow Model 309 Connection System •

Close-coupled mounting

•

All welded, no leak points

•

True process isolation with 1/4 turn-ball valve

•

Large bore, minimizes line plugging

Level Model 311 Flushing Ring •

Provides seal and process size transition

•

No threaded connections

•

Allows on-site calibration

Pressure-347

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups Specifications Valve Specifications Root Values Type Full-Port Ball Gate Gate/Globe

ANSI/ASME B16.5 150 to 1500 800 to 2500 800 to 2500

Temperature(1) -150 to 500 °F (-101 to 260°C) -20 to 750 °F (-28 to 398°C) -20 to 1200 °F (-28 to 648°C)

(1) Depends upon materials of construction. See Table 7 on page 357 for more information.

Hazardous Locations American The HookUps Connection System is manufactured in accordance with ASME 31.3 code. The flange is designed in accordance with ANSI/ASME B16.5 and ANSI/ASME B16.34 standards. The body is designed in accordance with ANSI/ASME B16.5 standard. The TBV 6500 series valves are fire tested design to API 607 standard.

Canadian Certifications The design and manufacture of the HookUps Connection System meet CSA-B51 Boiler Code requirements and Canadian Registration Numbers (CRN) have been issued for all Provinces. The appropriate CRN number may be stamped on the piping assembly for a minimal fee.

European Certifications The HookUps Connection System manufacturer (TBV) is TUEV approved to issue DIN 50049 3.1.B (EN-10204) material certifications. Material Certification documentation can be ordered if required. DIN 50049 3.1A certification is also available at a lead times and fees are increased. TBV is Stoomwezen approved. The valves are TA-Luft approved.

Pressure-348

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups Ordering Information

CUSTOMER RESPONSIBILITIES The Customer acknowledges that the instrument installation kits, offered for sale by Rosemount, Inc., require Customer’s selection methodology, as well as special customer knowledge and experience about its own products and processes, including application of customer’s own engineering standards, to be used properly. Accordingly, the customer agrees that it shall have complete responsibility for the following: •

determining the measurement required (e.g. flow, pressure, level)

•

determining the process conditions (e.g. temperature, pressure, toxicity, environmental hazards, plugging, corrosiveness, vibration, freeze protection/winterization requirements, safety concerns, etc.)

•

selecting the category of details to use

•

selecting a specific detail within the chosen category

•

selecting the materials of construction (metallurgy) of all assembly components

•

selecting the valves to be used in the assembly (e.g. valve body material, ball material, seat material, packaging material, handle options, emission bonnets, drilled ball, etc.)

•

specifying any special testing to be done (e.g. dye penetration, radiography, hydrostatic, etc.)

•

specifying any governmental certificates required

•

specifying any special cleaning or drying required (e.g. for chlorine, oxygen, etc.)

OUTLINE OF MANUAL ORDERING PROCEDURE If the software is not accessible and an order is desired, follow the manual ordering procedure outlined here. The following sections detail the four main parts to ordering a Rosemount HookUp Connection System. These are the four main parts to ordering are: •

Part One: Determine the Process Material Category

•

Part Two: Select the Core Detail number

•

Part Three: Select the required specifications for the Core Detail

•

Part Four: Select options

This will generate a model number. Each selection made will result in code letters and numbers being added to the end of the Model Number. Below is one example of a complete model number. Individual sections of the model number are explained in the following sections. Example Model Number: 5271-04/SS-1/SW-2-2/01//;5-MR;7-H1;8-11;9-OX;1 1-P3;13-MC1 NOTE The Rosemount HookUps Connection System model numbers must include punctuation as shown.

The customer acknowledges that standard weld connections on all assemblies are “socket weld” except for Category 8, and that it is responsible for determining when mounting brackets or other support requirements are required (e.g. vibration problems on the process piping, etc.). The customer also acknowledges that any information provided, including, without limitation data, facts, designs, options or specifications, or software or hardware programs including same, shall be considered informational only and shall not constitute a recommendation or warranty.

Pressure-349

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups PART ONE Determine Process Material Category Use Table 1 to determine which of the categories your process belongs to. When you have determined the correct category, go on to “Part Two” on page 350. TABLE 1. Categories of Process Materials. Category

Process Material Description

Category 1 Category 2

Chemicals that can be safely vented or collected in a container (water, air, methane, hydrogen, oxygen etc.) Chemicals that must be flushed out of the instrument piping and collected for disposal in a vent collection system or incinerator (vinyl Chloride, PDC, EDC, etc.) Chemicals that can be cleared by evacuation, or drained into another system without flushing (vacuum system, sniff header) Chemicals that are prone to plugging, freezing, or polymerizing (i.e. styrene, quench liquor, 50% caustic) Hot vapors (less than 200 °C) that can condense at operating pressure above 100 °C and must be collected, flushed (Cat. 2, benzene, EDC vapors etc.) Hot vapors (less than 200 °C) that can condense at operating pressure above 100 °C and must not be flushed (Cat., Steam, etc.) Hot vapors (greater than 200 °C) that can condense at operating pressure above 100 °C and must be collected, flushed (Cat. 2, benzene, EDC vapors etc.) Hot vapors (greater than 200 °C) that can condense at operating pressure above 100 °C and must not be flushed (1,500 psig steam) Cryogenic liquids with temperatures less than –40 °C (liquid ethylene, liquid HCL, etc.) Ag/Pharmaceutical - special cleaning requirements - reserved for very special applications (medical, sanitary etc.) High temperature liquids (greater than 200 °C) or non-condensing vapors or gases (hot nitrogen, Dowtherm®, etc.) High pressure applications (pressure greater than 2,000 psig) (ethylene, seal oils, polyethylene)

Category 3 Category 4 Category 5A Category 5B Category 6A Category 6B Category 7 Category 8 Category 9 Category 10

PART TWO Select Core Detail Number Use Tables 2, 3, and 5 to determine which Core Detail will work best for your application. Table 2 refers to flow applications, including wedge meter and venturi flow applications; Table 3 refers to pressure applications; and Table 5 refers to level applications. NOTE Different Core Details have different required specifications. Check the “Required Specifications for Core Detail” column of the table you are using before selecting your core detail number. You should also scan ahead to Table 11, which shows available options for all of the core details. Some options are not available with some Core Details. Once you have selected a Core Detail, write the number down on the order blanks on page Pressure-370. The hyphen “-” and slash “/” must be included exactly as shown in the example below:

Pressure-350

Example Core Detail Number: 3411-25/ Go to “Part Three” on page 356.

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups

TABLE 2. Core Detail Selection for Flow Applications (Sheet 1 of 3) Required Specifications for Core Detail Process Material Core Detail Category Number Core Detail Description 1 1

3352-00 3411-00

3411-10

3411-20

3411-30

3411-40

3421-00

3421-10

3411-05

3411-15

3411-25

3421-05

3421-15

3414-12

3414-22

3414-42

3412-10

3412-20

3412-40

3415-12

3415-22

3415-42

3413-10

3413-20

3413-40

3417-12

9, 1 (High Temp.)

3419-10

Integral Orifice, Socket Weld Orifice, DP Transmitter, Horizontal Pipe, vented, Direct Mount Orifice, DP Transmitter, Horizontal Pipe, Vented, Supported Orifice, DP & P Transmitter, Horizontal Pipe, Vented, Supported Orifice, Horizontal Pipe, Direct Mount, Compact Orifice, DP Transmitter, Horizontal Pipe, Supported, Compact, Vented Orifice, DP Transmitter, Vertical Pipe, Vented, Direct Mount Orifice, DP Transmitter, Vertical Pipe, Supported, Vented Orifice, DP Transmitter, Horizontal Pipe, Collectable Vent, Direct Mount Orifice, DP Transmitter, Horizontal Pipe, Collectable Vent, Supported Orifice, DP & P Transmitter, Horizontal Pipe, Collectable Vent, Supported Orifice, DP Transmitter, Vertical Pipe, Collectable Vent, Direct Mount Orifice, DP Transmitter, Vertical Pipe, Collectable Vent, Supported Orifice, DP Transmitter, Horizontal Pipe, Flush/ Drain, Supported Orifice, DP/P Transmitter, Horizontal Pipe, Flush/ Drain, Supported Orifice, DP/P Transmitter, Horizontal Pipe, Flush/ Drain, Supported, Compact Orifice, DP & P Transmitter, Horizontal Pipe, Steam <250#, Supported Orifice, DP & P Transmitter, Horizontal Pipe, Steam <250#, Supported Orifice, DP Transmitter, Horizontal Pipe, Steam <250#, Supported, Compact Orifice, DP Transmitter, Flush/ Drain, Horizontal Pipe, Supported Orifice, DP & P Transmitter, Horizontal Pipe, Flush/ Drain, Supported Orifice, DP Transmitter, Flush/ Drain, Horizontal Pipe, Supported, Compact Orifice, DP Transmitter, Horizontal Pipe, Steam 250–1500#, Supported Orifice, DP & P Transmitter, Horizontal Pipe, Steam 250–1500#, Supported Orifice, DP Transmitter, Horizontal Pipe, Steam 250–1500#, Supported, Compact Orifice, DP Transmitter, Horizontal Pipe, Cryogenic Liquids, Flush/Drain, Supported Orifice, DP Transmitter, Horizontal Pipe, Temp. >150 °C, Supported

Weld Type and Pipe Piping Material Schedule

Valve Type

Mounting Bracket

• •

•

Flush Ring

Venturi and Wedge Meter Connection Dimensions

•

Pressure-351

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups TABLE 2. Core Detail Selection for Flow Applications (Sheet 2 of 3)

Required Specifications for Core Detail Process Material Core Detail Category Number Core Detail Description 9, 3 (High Temp.) 9, 1 (High Temp.) 9, 3 (High Temp.) 10

Weld Type and Pipe Piping Material Schedule

Valve Type

Mounting Bracket

Flush Ring

Venturi and Wedge Meter Connection Dimensions

3419-15

Orifice, DP Transmitter, Horizontal Pipe, Temp. >150 °C, Supported

•

3419-40

Orifice, DP Transmitter, Horizontal Pipe, Temp. >150 °C, Supported, Compact

•

3419-45

Orifice, DP Transmitter, Horizontal Pipe, Temp. >150 °C, Supported, Compact

•

3418-12

Orifice, DP Transmitter, Horizontal Pipe, Flush/ Drain, Supported, 1,500–6,000 psi 10 3428-12 Orifice, DP Transmitter, Vertical Pipe, Flush/ Drain, Supported, 1,500–6,000 psi Wedge Meter Applications 1

3351-00

3351-10

3351-05

3351-15

3352-10

Pressure-352

Wedge Meter, DP Transmitter, Horizontal Pipe, Vented, Direct Mount Wedge Meter, DP Transmitter Horizontal Pipe, Vented, Supported Wedge Meter, DP Transmitter, Horizontal Pipe, Collectable Vent, Direct Mount Wedge Meter, DP Transmitter Horizontal Pipe, Collectable Vent, Supported Wedge Meter, DP Transmitter, Horizontal Pipe, Steam < 250 psi, Supported

• •

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups

TABLE 2. Core Detail Selection for Flow Applications (Sheet 3 of 3) Required Specifications for Core Detail Process Material Core Detail Category Number Core Detail Description

Weld Type and Pipe Piping Material Schedule

Valve Type

Mounting Bracket

Flush Ring

Venturi and Wedge Meter Connection Dimensions

Venturi Flow Applications 1

3361-00

3361-10

3361-05

3361-15

3364-12

3364-22

3362-10

3362-20

3365-12

3365-22

3363-10

3363-20

3368-12

Venturi Meter, DP Transmitter, Horizontal Pipe, Vented, Direct Mount Venturi Meter, DP Transmitter, Horizontal Pipe, Vented, Supported Venturi Meter, DP Transmitter, Horizontal Pipe, Collectable Vent, Direct Mount Venturi Meter, DP & P Transmitter, Horizontal Pipe, Supported Venturi Meter, DP Transmitter, Horizontal Pipe, Flush/Drain, Supported Venturi Meter, DP & P Transmitter, Horizontal Pipe, Flush/Drain, Supported Venturi Meter, DP Transmitter, Horizontal Pipe, Steam < 250 psi, Supported Venturi Meter, DP & P Transmitter, Horizontal Pipe, Steam < 250 psi, Supported Venturi Meter, DP Transmitter, Horizontal Pipe, Flush/Drain, Supported Venturi Meter, DP & P Transmitter, Horizontal Pipe, Flush/Drain, Supported Venturi Meter, DP Transmitter, Horizontal Pipe, Steam 250–1,500 psi, Supported Venturi Meter, DP & P Transmitter, Horizontal Pipe, Steam 250–1,500 psi, Supported Venturi Meter, DP Transmitter, Horizontal Pipe, Flush/Drain, 1,500–6,000 psi, Supported

•

• •

•

Pressure-353

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups TABLE 3. Core Detail Selection for Pressure Applications (Sheet 1 of 2)

Required Specifications for Core Detail Process Material Category

Core Detail Number

1 1

5271-01 5411-00

5501-00

5511-10

5521-10

5411-02

5501-03

5511-13

5521-13

2, 3, 4

5576-32

5271-04

5271-05

5501-05

5511-15

5521-15

5514-13

5524-13

5502-00

5512-10

5522-10

5B, 6B 5B, 6B

5271-06 5271-07

Pressure-354

Core Detail Description Pressure Gauge, Horizontal Branch Connection, Vented DP Transmitter, Horizontal Branch Connection, Vented, Direct Mount Pressure Transmitter, Horizontal or Vertical Pipe, Vented, Direct Mount Pressure Transmitter, Horizontal Pipe, Horizontal Branch Connection, Vented, Supported Pressure Transmitter, Vertical Pipe, Horizontal Branch Connection, Vented, Supported DP Transmitter, Horizontal Branch Connection, Flush/Drain, Direct Mount Pressure Transmitter, Horizontal or Vertical Pipe, Horizontal Branch Connection, Flush/Drain, Direct Mount Pressure Transmitter, Horizontal Pipe, Flush/Drain, Supported Pressure Transmitter, Vertical Pipe, Horizontal Branch Connection, Flush/Drain, Supported Pressure Transmitter, 3051C with Level, or “G” Flange Option, Metal Flushing Ring, Horizontal or Vertical Pipe or Vessel Pressure Gauge, Vertical Branch Connection, Evacuate to Clear Pressure Gauge, Horizontal Branch Connection, Evacuate to Clear Pressure Transmitter, Horizontal or Vertical Pipe, Collectable Vent, Direct Mount Pressure Transmitter, Horizontal Pipe, Horizontal Branch Connection, Collectable Vent, Supported Pressure Transmitter, Vertical Pipe, Horizontal Branch Connection, Collectable Vent, Supported Pressure Transmitter, Horizontal Pipe, Horizontal Branch Connection, Flush/Drain, Supported, Hot Condensing Vapors 100–250 °C Pressure Transmitter, Vertical Pipe, Horizontal Branch Connection, Flush/Drain, Supported, Hot Condensing Vapors 100–250 °C Pressure Transmitter, Horizontal or Vertical Pipe, Horizontal Branch Connection, Steam <250#, Vented, Direct Mount Pressure Transmitter, Horizontal Pipe, Horizontal Branch Connection, Steam < 250 psi, Supported Pressure Transmitter, Vertical Pipe, Horizontal Branch Connection, Steam < 250 psi, Supported Pressure Gauge, Vertical Branch Connection, Steam Pressure Gauge, Horizontal Branch Connection, Steam

Weld Venturi and Type and Wedge Meter Pipe Piping Valve Mounting Flush Connection Material Schedule Type Bracket Ring Dimensions • •

• •

•

• •

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups

TABLE 3. Core Detail Selection for Pressure Applications (Sheet 2 of 2) Required Specifications for Core Detail Process Material Category

Core Detail Number

5515-13

5525-13

5513-10

5523-10

5517-13

5527-13

5511-87

9, 1 (High Temp.) 9, 2 (High Temp.) 10

5528-13

2, 4, 5, 6, 7, 9 2, 4, 5, 6, 7, 9 2, 4, 5, 2, 4, 5, 2, 4, 5, 6, 7, 9, 2, 4, 5, 6, 7, 9 3 3 3 3

4415-12

4416-15

4416-25

Core Detail Description

Weld Venturi and Type and Wedge Meter Pipe Piping Valve Mounting Flush Connection Material Schedule Type Bracket Ring Dimensions •

•

5519-10

Pressure Transmitter, Horizontal Pipe, Horizontal Branch Connection, Flush/Drain, Supported, Hot Condensing vapors 205–315 °C Pressure Transmitter, Vertical Pipe, Horizontal Branch Connection, Flush/Drain, Supported, Hot Condensing vapors 205–315 °C Pressure Transmitter, Horizontal Pipe, Horizontal Branch Connection, Steam 250–1,500 psi, Supported Pressure Transmitter, Vertical Pipe, Horizontal Branch Connection, Steam 250–1,500 psi, Supported Pressure Transmitter, Horizontal Pipe, Horizontal Branch Connection, Flush/Drain, Supported, Cryogenic –130 to –20 °C Pressure Transmitter, Vertical Pipe, Horizontal Branch Connection, Flush/Drain, Supported, Cryogenic –130 to –20 °C Pressure Transmitter, Horizontal or Vertical Pipe, Horizontal or Vertical Branch Connection, with Root, No Flush/Drain/Valve, FDA/EPA Cleaning Pressure Transmitter, Horizontal Pipe, Supported

•

5519-15

Pressure Transmitter, Horizontal Pipe, Supported

•

5518-13

Pressure Transmitter, Horizontal Pipe, Horizontal Branch Connection, Flush/Drain, Supported, 1,500–6,000 psi Pressure Transmitter, Vertical Pipe, Horizontal Branch Connection, Flush/Drain, Supported, 1,500–6,000 psi DP Transmitter, Flanged Remote Seals, Positive Pressure Service, Flush/Drain Positive Flange Positive Pancake with Flush/Drain

•

4415-22 4414-12 4414-22 4416-12 4416-22 4414-15 4414-25 4415-15 4415-25

Direct Mount Flange with Flush/Drain Direct Mount Pancake with Flush/Drain DP Transmitter, Flanged Remote Seals, Vacuum Service, Vacuum Flange with Flush/Drain DP Transmitter, Pancake Remote Seals, Vacuum Service, Flush/Drain Vacuum Pancake with Flush/Drain Direct Mount Flange with Drain DP Transmitter with “L”-Type Flange Positive Flange with Drain only DP Transmitter, Positive Pancake with Remote Seals, Positive Pressure Service, Evacuate to Clear Transmitter Drain DP Transmitter, Flanged Remote Seals, Vacuum Service, Vacuum Flange with Drain, Evacuate to Clear Transmitter DP Transmitter, Pancake Remote Seals, Vacuum Service, Vacuum Pancake with Drain, Evacuate to Clear Transmitter

•

• • •

•

• • • •

•

Pressure-355

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups TABLE 4. Level Detail Selection

Required Specifications for Core Detail Process Material Core Detail Category Number 1

4403-02

1, 2, 3, 5, 6, 7

4300-01

Core Detail Description

Piping Material

Weld Type and Pipe Schedule

Level, Differential Pressure Transmitter, Htg flange, Atmosphere/Low Pressure Service Isolatable Point Level Transmitter point Level Switch Installation Chamber

PART THREE Select Required Specifications During this part of the ordering procedure, you must select the required specifications for your core detail. Find your Core Detail Number again on Table 2, 3, or 5 to determine which specifications you are required to select for your HookUp Connection System. A bullet “•” in a required specification column indicates that the specification is required for the core detail number in that row. Follow the individual instructions for each of the required specifications below.

Mounting Bracket

•

NOTE In no case should you have blank spaces between elements in the model number. Piping Material Select your piping material from Table 5. Write down the corresponding code on your order blank exactly as shown in bold: 3411-25/CS-1/

TABLE 5. Piping Materials Code

Piping Material

CS-1 CS-2 CS-3 SS-1 SS-2 A2-0 MO-1 HC-1

Extra Strong, Seamless, ASTM A 106 GR B, Carbon Steel Extra Strong, Seamless, ASTM A 333 GR 6, Low Temperature Carbon Steel Schedule 160, Seamless, ASTM A 335 GR P 11, Chrome -Moly Steel 316 L Stainless Steel 304 H Stainless Steel Alloy 20 Monel® 400 Hastelloy® C-276®

Pressure-356

Valve Type

Venturi and Wedge Meter Flush Connection Ring Dimensions

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups

Process Weld Connection Type and Schedule Select your process weld connection type and schedule from Table 6. Select one code from each of the sections of the table. Write down the characters from the code category on your order blank exactly as shown in bold: 3411-25/CS-1/SW-3-2/ TABLE 6. Process Weld Connection Type and Schedules Code BW SW 1 2 3 Code 1 2 3 4

Process Weld Connection Type Butt Weld (not available for 1/2 inch or 3/4 inch connections sizes) Socket Weld Schedule 40 (generally for process connections 2 inches in diameter and larger) Schedule 80 (for process connections less than 2 inches in diameter) Schedule 160 (special) Required Installation Detail Schedule Schedule 40 (special order) Schedule 80 (standard) Schedule 160 (Use only if pipe specifications require Schedule 160 for 1/2 inch piping, not 1/2 inch nipples) Other(1)

(1) Contact your Rosemount representative for other options.

Valve Type Select your valve type from Table 7. Write down the number from the “Code” category on your order blank exactly as shown in bold: 3411-25/CS-1/SW-3-2/01/ TABLE 7. Valve Type Code

Body Material

Ball Material

Seat Material

Packing Material

01 02 03 04 05

CS 316L SST CS 316L SST CS

316 SST 316 SST 316 SST 316 SST 316 SST

PTFE PTFE Ultrafil Ultrafil Metal

PTFE PTFE PTFE PTFE Grafoil™

316L SST

316 SST

Metal

Grafoil

07 08 09 10 11 12

Monel

Ultrafil

PTFE

Hastelloy-C

PTFE

Hastelloy-C CS

Hastelloy-C Monel

PTFE PTFE

13 14 15

CS CS Hastelloy-C

316 SST 316 SST Hastelloy-C

PTFE PTFE PTFE

Grafoil PTFE PTFE

16 17 18 19 20

Alloy 20 CS CS 316L SST

Alloy 20 Alloy 20 316 SST 316 SST

PTFE Ultrafil Ultrafil Cryofil

PTFE PTFE Grafoil Grafoil

Comments/Features

1) FE Bonnet; 2) ANSI/ASME B16.5 Class 5 Shutoff 1) FE Bonnet; 2) ANSI/ASME B16.5 Class 5 Shutoff

1) Specify “Clean for Oxygen Service” if required Vented Ball 1) Vented Ball; 2) Specify “Clean for Chlorine Service” if required

Cryogenic Service with 8 in. Extended Bonnet

Pressure-357

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups TABLE 7. Valve Type Code

Body Material

Ball Material

Seat Material

Packing Material

316L SST

316 SST

Cryofil

PTFE

22 23 24 25 26

Alloy 20 Hastelloy-C 316L SST 316L SST Cast 316L SST

Alloy 20 Hastelloy-C 316 SST 316 SST Monel

Ultrafil Ultrafil PTFE Ultrafil Ultrafil

PTFE PTFE PTFE Grafoil PTFE

Cast 316L SST

Monel

Ultrafil

PTFE

28 29 30 31

Hastelloy-C Monel 316L SST CS

Hastelloy-C Hastelloy-C Monel 316 SST

Grafoil PTFE PTFE Grafoil

32 33 34 35

CS CS 316L SST 316L SST

316 SST 316 SST 316 SST 316 SST

Ultrafil Ultrafil Ultrafil PEEK (Thermafil) PFA PFA PFA Ultrafil

316L SST

316 SST

Ultrafil

PTFE

37 38

316L SST 316L SST

316 SST Alloy 20

PFA Ultrafil

Grafoil PTFE

Alloy 20

Ultrafil

PTFE

Alloy 20

Ultrafil

PTFE

Alloy 20

Ultrafil

PTFE

41 316L SST Non-TBV Valves

Grafoil PTFE PTFE PTFE

Forged Steel A105

Stellite 6

Graphite

Chrome Moly Steel F11, WC6

Stellite 6

Graphite

Forged Steel A105

Stellite

Chrome Moly Steel F 22, WC9

Stellite

Root: Bellows with Graphite Backup Gland. Drain/Vent: Graphite Root: Bellows with Graphite back-up Gland Drain/Vent: Graphite

Pressure-358

Comments/Features 1) Cryogenic Service with 8 in. Extended Bonnet; 2) Vented Ball

Vented Ball 1) Vented Ball; 2) 316L Body Components are Cast; 3) Specify “Clean for Chlorine Service” if required 1) Vented Ball; 2) FE Bonnet; 3) 316L Body Components are Cast 4) Specify “Clean for Chlorine Service” if required FE Bonnet All SST Parts are Cast

1) FE Bonnet with Lantern Ring in Packing 2) Threaded Vent Port 1) FE Bonnet with Lantern Ring in Packing and 2) Threaded Vent Port 1) FE Bonnet with Lantern Ring in Packing 2) 1/4 in. Gyrolok Butt Weld Tube Fitting #4CBW4-316 Welded in Vent Port 1) FE Bonnet with Lantern Ring in Packing 2) 1/4 in. Gyrolok Butt Weld Tube Fitting #4CBW4-316 Welded in Vent Port 1) FE Bonnet with Lantern Ring in Packing 2) 1/4 in. Gyrolok Butt #4CBW-316 Welded in Vent Port

ANSI/ASME B16.5 Class 800 Gate Valves Velan Type W-2184W-02TY Root: VG-800FS2APT Drain/Vent: VG-800FS2AST Velan Type C-2184W-02TY ANSI/ASME B16.5 Class 1500 Gate Valves Velan Type W-3054W-02TS Root: VG-1500CR12ASW Drain/Vent: VG-1500CR12AST Velan Type C-3054W-02TS ANSI/ASME B16.5 Class 800 Gate Valves Velan Type W-2054T-02TS Root: VG-800FS16ASW Velan Type C-2054W02TY Drain/Vent: VG-800FS4ASW (Same as V5 Drain/Vent Valve) ANSI/ASME B16.5 Class 1500 Y-Pattern Globe Valve Root: VG-1500CR16ASW Velan Type W-3076W-06TS and ANSI/ASME B16.5 Class 1500 Gate Valve Velan Type C-3045W--06TS DV: VG-1500CR13AST

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups

TABLE 7. Valve Type Body Material

Ball Material

Seat Material

Packing Material

Forged Steel A105

410 SST-HF Stellite 6

Graphite

Forged Steel A105

410 SST-HF Stellite 6

Graphite

Stainless F316L

316 SST

Graphite

Forged Steel A105

410SST-HF

Graphite

Code

Comments/Features ANSI/ASME B16.5 Class 800 Gate Valves Velan Type W-2054W-02TY Root: VG-800FS4ASW Drain/Vent: VG-800FS4ASW Velan Type C-2054W-02TY ANSI/ASME B16.5 Class 1500 Gate Valves Velan Type W-3054W-02TY Root: VG-1500FS3ASW Drain/Vent: VG-1500FS3AST Velan Type C-2054W-13MY ANSI/ASME B16.5 Class 800 Gate Valves Velan Type W-2054W-13MY Root: VG-800SS2ASW Drain/Vent: VG-800SS2AST Velan Type C-2054W-13MY ANSI/ASME B16.5 Class 2500 Gate Valves Velan Type W-4054W-02TY (Same valve for root and Drain/Vent) Velan Type C-4054W-02TY

Mounting Bracket Select your mounting bracket size and type and process connection type from Table 8. Select one code from each of the sections of the table. Write down the characters from the code category on your order blank exactly as shown in bold: 3411-25/CS-1/SW-3-2/01/2-C-X/ TABLE 8. Mounting Bracket Code

Pipe Size

2 to 42 Ordering code is the same as the pipe size in inches (for example code 7 indicates 7 inch pipe size).(1) Mounting Bracket Type Code K C B L A G T T H V X Code T W F I X

Temperature Range

Recommended for Mounting on Pipe Type(2)

(–150 to –50 °C) Alloy (–50 to –25 °C) Alloy or Carbon Steel(2) (–25 to 0 °C) Alloy (–25 to 0 °C) Carbon Steel(2) (0 to 150 °C) Alloy (0 to 150 °C) Carbon Steel(2) (150 to 315 °C) Alloy (150 to 250°C) Alloy or Carbon Steel(2) (150 to 250°C) Carbon Steel(2) (315 to 380 °C) Alloy or Carbon Steel(2) (380 to 550 °C) Alloy Type of Process Connection Detail will be used with(3) Threaded Process Connection (1 inch) Welded Process Connection (root valve is direct welded to the process connection using a weld-o-let or sock-o-let) ANSI/ASME B16.5 or DIN Flanged Process Connection “I” Flange Process Connection (root valve has an “I” flange on the process side that bolts to an “I-O-Let”) All Flow or Vessel Pressure Systems

(1) Maximum standard size is 42 inches. Minimum standard size is 2 inches. (2) Zinc embrittlement from galvanizing is a serious metallurgical concern with alloy piping. (3) Supported Retrofit Systems, 5511-11, 5511-16, and 5512-11 are also available. Contact your Rosemount Representative for more information.

Pressure-359

Product Data Sheet

Hookups

00813-0100-4790, Rev BA Catalog 2002 – 2003

Metal Flush Rings Select your metal flush rings and configuration information from Table 9. Select one code from each of the sections of the table. Write down the characters from the code category on your order blank exactly as shown in bold: 4415-22/01/FRM-20-A-20-C-1-C-2-SW/

TABLE 9. Metal Flush Rings(1) (Sheet 1 of 2) Code

Description

FRM Code

Flush Ring, Metal (include in model number) Diaphragm Seal Side Flange Size in Inches (2)

10 15 20 30 Code

1 inch 11/2 inch 2 inch 3 inch Diaphragm Seal Side Flange Configuration

A R F J S Code

ANSI/ASME B16.5 Raised Face, for use with any seal that mates directly to a 3 inch ANSI/ASME B16.5 flange. For use with Rosemount 1 inch or 11/2 inch RFW diaphragm seal flange For use with Rosemount 2 inch FFW Seal or 2 inch 3051L For use with 3 inch RTJ flanged Diaphragm Seals Special (dimensions furnished by customer) Process Side Flange Configuration

10 15 20 2J 30 3J 40 Code

1 inch Raised Face 11/2 inch Raised Face 2 inch Raised Face 2 inch RTJ, Class 300, 600, 900 (only for use with Ordering Code “J” Diaphragm Seal Flange Configuration, above, and RTJ Seal) 3 inch Raised Face 3 inch RTJ, Class 300, 600, 900 (only for use with Ordering Code “J” Diaphragm Seal Flange Configuration, above, and RTJ Seal) 4 inch Raised Face Flange Material

C L S M A H T Code

Carbon Steel, ASTM A516 Grade 70 (temperature rated to —20 °F) Low Temperature Carbon Steel, ASTM A350/LF2 (meets A105 specifications, charpy tested to 50 °F) 316L SST, ASTM A182 Monel 400, ASTM B164-91 Alloy 20, ASTM B473-87 or B463-90 Hastelloy C276, ASTM B335-89 Titanium, ASTM B348 Grade 2 Raised Face Flange Pressure Rating

1 3 6 9 Code

150 psig Raised Face only 300 psig Raised Face or Class 300 RTJ 600 psig Raised Face or Class 600 RTJ Class 900 RTJ only Flange Internal Configuration

C E Code

Concentric (3) Eccentric(4) Number of Flush Connections

1 2

One connection - bottom (flat side on eccentric) Two connections - top and bottom (recommended for level and flush/drain applications)

Pressure-360

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups

TABLE 9. Metal Flush Rings(1) (Sheet 2 of 2) Code SW TT SI BI BW BL

Flush Connection Type 1

/2 inch 1/2 inch

Female Socket Weld (standard connection) NPTF Female Pipe Thread (used for Category 1, non-hazardous, process materials only Special Application Requirements Socket Weld 1/2 inch “I”-Flange (valves specified will be “I”-Flange by 1/2 NPTF) Butt Weld 3/4 inch “I”-Flange (valves specified will be “I”-Flange by 1/2 NPTF) 3 /4 inch Butt Weld connections for flush/drain valves Flush Rings for Lethal Service Leak Detection(5)(available in same size 1 inch through 3 inch ANSI/ASME B16.5 concentric flush ring faces only)

(1) Plastic and lined pipe metal flush rings are available as an installation detail. (2) If flush ring is used to adapt one size flange to another, only the following size transitions are available due to nozzle weight considerations: Diaphragm Seal Size Process Flange Size: 3 42 411/2 11 21 3 3 22 33 11/22 11/21 4 (3) Recommended for vertical process nozzle (flush ring is oriented horizontally) or where the diaphragm Seal side and the process side employ the same size ANSI/ASME B16.5 flange. (4) Recommended for installations where the process nozzle orientation is horizontal and the diaphragm seal and process side flanges are of different sizes or different configurations. (5) Same as “BW” but with a 1/8 inch drilled port connecting the flange faces, used with “KEMPCHEN” double spiral wound gaskets and special “leak detection” flange systems.

Venturi and Wedge Meter Connection Dimensions Specify your venturi and Wedge meter Connection Dimensions from Table 10. Write the whole-number dimensions in the order blanks in the sequence they are presented in the table. For instance, if your dimensions are W = 4 inches, X = 6 inches, Y = 6 inches, Z= 16.6 inches, and I = 5 inches, the corresponding ordering code would be 4-6-6-16.6-5. Write down the characters from the code category on your order blank exactly as shown in bold: 3351-15/CS-1/SW-3-2/01/2-C-X/4-6-6-16.6-5/ TABLE 10. Venturi and Wedge Meter Connection Dimensions Code W X Y Z I

Dimension(1) Distance between high and low pressure connections in inches Distance from pipe center line to high pressure connection point in inches Distance from pipe center line to low pressure connection point in inches Distance from high pressure connection to transmitter flange adapter face in inches Insulation thickness on flow element in inches (if used)(2)

(1) For Venturi and Wedge Meter compatible flow systems only. for all other orders leave this section of the order blank empty. (2) Additional clearance for valve handle access will be provided. Note that the horizontal distance from the flow element shown on the detail will be increased by approximately the “I” dimension provided.

NOTE At this point you have a complete model number without any options. You should have no blank spaces between items in the number: only hyphens “-” between elements from the same category and slashes “/” between the categories themselves. Go on to “Part Four” on page 362.

Pressure-361

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups PART FOUR Select Options During this part of the ordering procedure, you may select options for your core detail. Refer to Table 11 to determine which options are available for your Core Detail Number. A bullet “•” in the column for any of the 15 available options indicates that the option is available for the Core Detail in that row. TABLE 11. Option Availability for Core Details (Sheet 1 of 2).

Options Available for Core Detail (Refer to Table 12 on page 364 for Options by Number) Core Detail Number

Application Type

3352-00 3411-00 3411-10 3411-20 3411-30 3411-40 3421-00 3421-10 3411-05 3411-15 3411-25 3421-05 3421-15 3414-12 3414-22 3414-42 3412-10 3412-20 3412-40 3415-12 3415-22 3415-42 3413-10 3413-20 3413-40 3417-12 3419-10 3419-15 3419-40 3419-45 3418-12 3428-12 3351-00 3351-10 3351-05 3351-15 3352-10 3361-00 3361-10 3361-05 3361-15 3364-12 3364-22

Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Flow Wedge Meter Wedge Meter Wedge Meter Wedge Meter Wedge Meter Venturi Flow Venturi Flow Venturi Flow Venturi Flow Venturi Flow Venturi Flow

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Pressure-362

• • •

•

• • • • • • • • • •

•

• • • • • • • • • • • • • • • • • • • • • • •

• • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

9 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

13 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

14 • • •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups

TABLE 11. Option Availability for Core Details (Sheet 2 of 2). Options Available for Core Detail (Refer to Table 12 on page 364 for Options by Number) Core Detail Number

Application Type

3362-10 3362-20 3365-12 3365-22 3363-10 3363-20 3368-12 5271-01 5411-00 5501-00 5511-10 5521-10 5411-02 5501-03 5511-13 5521-13 5576-32 5271-04 5271-05 5501-05 5511-15 5521-15 5514-13 5524-13 5502-00 5512-10 5522-10 5271-06 5271-07 5515-13 5525-13 5513-10 5523-10 5517-13 5527-13 5511-87 5519-10 5519-15 5518-13 5528-13 4403-02 4300-01 4415-12 4415-22 4414-12 4414-22 4416-12 4416-22 4414-15 4414-25 4415-15 4415-25 4416-15 4416-25

Venturi Flow Venturi Flow Venturi Flow Venturi Flow Venturi Flow Venturi Flow Venturi Flow Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Pressure Level Level Level Level Level Level Level Level Level Level Level Level Level Level

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• •

• • • • • • • • • • • • • • • • •

• • • •

• • •

• • • • • • • • • • • • • •

• • • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • •

• •

• • • • • • • •

• • • • • • •

• • • • • •

• • • •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

9 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

• • • • • • •

• • • • • • • • • • • • • • • •

• • • • • • •

•

• • • • • • • •

• • • • • • • • • • •

• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Pressure-363

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups TABLE 12. Options by Number Number

Description

Number

1 2

Bolt Material Valve Options

6 7

Eccentric Adapters Piping Assembly Testing

11 12

Manifold, Flange Adapter, Eccentric Adapter Materials Alternate Impulse Line Orientation Certification

Process Flange or Connection Configuration Special Cleaning

Installation Detail Painting Winterization Enclosure and Heater Additional Blind Flanges

Direct Weld Valves (Flow)

Flange Options for Diaphragm Seal Pressure Gauge Installation Systems

Mounting Bracket Size for Diaphragm Seal Flush Ring Pressure Systems

4 5

9 10

Description

Selecting Options Select the options that you desire from Table 13. Write down the characters from the “Code” category on your order blank exactly as shown in bold:3411-25/CS-1/SW-3-2/01/2-C-X//1-CS;4-Q2;5E4;7-DP;11-P3;12-2S

Number

Description

NOTE The format for options in the model number is not the same as it was in Part Three. Place a slash“/” before the first option only (as a result, there is a double slash “//” between the required specifications and the options). Next, put the option codes in exactly as they are shown on the ordering table, separated by semi-colons “;” as shown above.

TABLE 13. Options Code

Option 1: Bolt Material

1-CL 1-SS 1-A2 1-MO 1-HC Code

Carbon Steel Low Temperature Service (This is the CS-2 Pipe Material Default) 316 SST, ASTM A193 Grade B8M Class 2 Alloy 20 Monel K-500 Hastelloy C-276 Option 2: Valve Options

2-EH

Extended Handle (Valve Stem Extension) for use with Standard Oval Handle (Gives Approximately 4 Inches Additional Clearance for Impulse Line Insulation) Alloy Handle, Made of Stainless Steel this Handle is Recommended for Service in Corrosive Environments Fugitive Emission Bonnet Fire Tested, Secondary Metal Seat Ring and Grafoil Packing g in Addition to the Specified Seat Material Filled Cavity, Ball Cavity has PTFE Filler to Reduce the Amount of Space Around the Ball (For Applications Where “Total Cleaning” is Required) Inverted Chevron Packing, for Deep Vacuum Service Option 3: Manifold, Flange Adapter, Eccentric Adapter Material Options

2-AH 2-FE 2-FS 2-FC 2-IP Code

S A M H Code

Device Manifold, Includes 3 Valve, 2 Valve, and By-pass Manifolds Flange Adapter (Cast 316 SST is the Default) “I” Flange Adapter, Mating Adapter from Piping to an “I’ Valve Material(1) 316L SST Alloy 20 Monel Hastelloy C-276 Option 4: Alternate Impulse Line Orientation(2)

4-Q1 4-Q2 4-Q3 4-Q4

Impulse Lines Extending Toward the Upstream Side of the Flow Element Impulse Lines Extending Toward the Downstream Side of the Flow Element Impulse Lines on the Opposite Side of the Pipe Extending Toward the Upstream Side of the Flow Element Impulse Lines on the Opposite Side of the Pipe Extending Toward the Downstream Side of the Flow Element

3-M 3-F 3-I

Pressure-364

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups

TABLE 13. Options Code

Option 5: Certification

5-CA 5-CO 5-E1

5-MT Code

Alberta CRN Number Stamped on the Piping Assembly Ontario CRN Number Stamped on the Piping Assembly BAUTEILGEPRUFTEMAERIALEN, Certificate Stating that all Components Have Material Certifications on Record and 3.1.B Certifications can be Provided for a Fee (This Option should be Included on all Systems Shipped to Europe DIN 50049 3.1.B Material Certification For all Piping Components, Including Chemical Composition and Physical Properties DIN 50049 3.1A Material Certification TUEV Approved Format for Each Assembly(3) TA-Luft Conformance Certificate of Conformance Stating that all Components Have Material Certifications on Record and that Certification can be Provided Material Test Report Option 6: Eccentric Adapters (furnished in pairs)

6-CS 6-SS 6-A2 6-MO 6-HC Code

Carbon Steel 316L SST Alloy 20 Monel 400 Hastelloy C-276 Option 7: Testing (for piping assemblies)

7-H1 7-H3 7-H6 7-H9 7-H15 7-HX Code

Hydrostatic Testing for ANSI/ASME B16.5 Class 150 Hydrostatic Testing for ANSI/ASME B16.5 Class 300 Hydrostatic Testing for ANSI/ASME B16.5 Class 600 Hydrostatic Testing for ANSI/ASME B16.5 Class 900 Hydrostatic Testing for ANSI/ASME B16.5 Class 1500 Hydrostatic Testing for all other Parameters(4) Option 8: Process Flange / Connection Configuration

5-E2 5-E3 5-E4 5-CC

8-.75 8-1 8-1.5 8-2 8-3 8-4 8-5 8-6 8-Y 0 1 2 3 4 5 6 7 8 I T Y

Flange or Process Connection Size 3/4-inch 1-inch 11/2 inch (available for non-supported vessel pressure systems or retrofit systems only 2-inch 3-inch DIN 25 DIN 50 DIN 80 Size Other Than Those Listed Above, State Size Requirements as an Unlisted Option Flange Type, Class, and Finish(5) No Flange Supplied, Direct Weld Root Valve to Process Connection ANSI/ASME B16.5 Class 150 R.F. ANSI/ASME B16.5 Class 300 R.F. ANSI/ASME B16.5 Class 600 R.F. ANSI/ASME B16.5 Class 600 RTJ ANSI/ASME B16.5 Class 900 RTJ PN 10, Form C (DIN 2526), Rauhtiefe 3.2-6.3 mm PN 25, Form C (DIN 2526), Rauhtiefe 3.2-6.3 mm PN 40, Form C (DIN 2526), Rauhtiefe 3.2-6.3 mm “I” Flange on Process Side of Root Valve, Complete with “I-O-Let” Threaded Process Connection Flange Type or Class not Listed Above, State Requirements as an Unlisted Option

Pressure-365

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups TABLE 13. Options Code

Option 9: Special Cleaning

9-CL 9-OX Code

Cleaned for Chlorine Service(6) Cleaned for Oxygen Service Option:10: Flange Options for Diaphragm Seal Pressure Gauge Installation Systems(7)

10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 Code

ANSI/ASME B16.5 Class 150 R.F. ANSI/ASME B16.5 Class 300 R.F. ANSI/ASME B16.5 Class 600 R.F. Class 600 RTJ Class 900 RTJ PN 10, Form C (DIN 2526), Rauhtiefe 3.2-6.3 mm PN 25, Form C (DIN 2526), Rauhtiefe 3.2-6.3 mm PN 40, Form C (DIN 2526), Rauhtiefe 3.2-6.3 mm Option 11: Installation Detail Painting

11-P1 11-P3 Code

Primer Only, Surface Tolerant Epoxy Primer Coat Three Coat Epoxy Paint System Option 12: Winterization Enclosure and Heater

12-0 12-1 12-2 0(8) S 3 4 E Code M F C S A M H Number 1 = one 2 = two etc. Code 14-DW

Pressure-366

Single Transmitter or Combination DP/P Transmitter Detail Qualifying Unsupported Transmitter Detail Single Transmitter Detail Combination DP/P Transmitter Detail Heater Element No Heater (box only) “HS” Heater Block for Steam or Glycol, with Adapter “H3” Electric Heater for 100-270 Volts AC, CSA NRTL/C T3 Rated, with Aluminum Adapter Block “H4” Electric Heater for 100-270 Volts AC, CSA NRTL/C T4 Rated, with Aluminum Adapter Block “HE” Electric Heater for 100-270 Volts AC,CENLEC T4 Rated, with Terminal Box, Terminal Box Support, Cable Gland, and Aluminum Adapter Block Option 13: Additional Blind Flanges Flange Configuration Male End Complete With One Inch ASTM A-449 7/16-20 UNF Carbon Steel Bolts and Glass-Loaded PTFE Gasket Female configuration, with 7/16-20 UNF Threads Material Selection Carbon Steel, Dual Certified, Casting Specification LCC with 1% Maximum Mn, Meets A105 and -50 ×F Charpy Test Specifications, Black Oxide Coated for Corrosion Resistance 316L SST Alloy 20 Monel 400 Hastelloy C-276 Number of Selected Blind Flanges Desired Enter Total Number of Flanges Desired

Option 14: Direct Weld Valves Direct Weld Root Valves (This Option is for Flow Systems Only, See Option 8 and Option 11 to Specify Direct Weld Connections for Pressure Systems)

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups

TABLE 13. Options Code Number of Inches 2 = 2 Inches 3 = 3 Inches etc. A B C G H L K T V X

Option 15: Mounting Bracket Size for Diaphragm Seal Flush Ring Pressure Systems Pipe Size in Inches Enter the Pipe Size in Inches, Maximum Standard Size is 42 Inches Minimum Standard Size is 2 inches

Mounting Bracket Configuration, Materials and Coatings (0 to 150 ×C) Pipe Clamp is Painted Carbon Steel (-25 to 0 ×C) Pipe Clamp is Painted Carbon Steel, Thermal Isolator is Hot Dipped Galvanized Carbon Steel (-25 to -50 ×C) Pipe Clamp is 304 SST, Thermal Isolator is Painted Carbon Steel (0 to 150 ×C) Pipe Clamp is Hot Dipped Galvanized Carbon Steel (150 to 250 ×C) Pipe Clamp and Thermal Isolator are Hot Dipped Galvanized Carbon Steel (0 to -25 ×C) Pipe Clamp and Thermal Isolator are Hot Dipped Galvanized Carbon Steel (-50 to -150 ×C) Pipe Clamp and First Thermal Isolator are 304 SST. Second Thermal Isolator is Painted Carbon Steel (250 to 315 ×C) Pipe Clamp is Painted Carbon Steel, Thermal Isolator is Hot Dipped Galvanized Carbon Steel (315 to 380 ×C) Pipe Clamp is Painted Carbon Steel, Thermal Isolators (2) are Hot Dipped Galvanized Carbon Steel (380 to 550 ×C) Pipe Clamp and First Thermal Isolator are 304 SST. Second Thermal Isolator is Painted Carbon Steel

(1) Select both the appropriate devise and material to make this option code valid (for example 3-IS). (2) This option is only available for categories 5,6, or 7, or DP and P. (3) The certification includes the chemical composition and physical properties for all pressure containing components supplied in the assembly as audited and verified by TUEV (4) Specify Option 7-HX, and define conditions as a non-listed option. (5) Select both the appropriate flange or process connections size and flange type, class and finish to make this option code valid (for example 8-24). (6) Valves and piping assemblies are pressure tested with air or nitrogen. Hydrostatic testing with water is not done when this option is selected. Option 7-P or 7-DP must be specified when this option is selected.S (7) Option 10 is required only if Option 8 is not used to select and ANSI/ASME B16.5 or DIN flange for a process connection. If Option 8 is used to select an ANSI/ASME B16.5 or DIN flange the pressure rating will be established for the diaphragm seal gauge, and Option 10 is not required. (8) For traditional flange only.

OPTIONS

GENERAL ORDERING INFORMATION

Numerous options are available; please see Table 11 for a comprehensive listing.

Tagging

Valves •

Extended Handle

•

Alloy Handle

•

FE Bonnet

•

Filled-Cavity Ball

•

Inverted Packing

General •

Impulse Orientation

•

Certifications

•

Testing

•

Process Flange

•

Special Cleaning

•

Winterization

Attached to each unit is a stainless steel tag that indicates the manufacturer’s model number, customer-requested tag number, and customer purchase order number. Related Product Data Sheets Model 3051C Model 2024 Model 3095 MV™ Model 3095FT Model 1199 Model 305/306 Model 1195 Model 1151

00813-0100-4001 00813-0100-4592 00813-0100-4716 00813-0100-4015 00813-0100-4016 00813-0100-4733 00813-0100-4686 00813-0100-4360

Pressure-367

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups Configuration Data Sheet Customer Information Customer Name:

___________________________________________ ______

Date:

_______________________ ____

Shipping Address:

___________________________________________ ______

Fax:

_______________________ ____

___________________________________________ ______ ___________________________________________ ______ Telephone:

___________________________________________ ______

Contact Name:

___________________________________________ ______

Project Name or Purchase Order Number #:

___________________________________________ ______

Department: (If Applicable):

___________________________________________ ______

Tag Number:

___________________________________________ ______

Date Needed:

___________________________________________ ______

Process Information Application Type:

Process Material:

Process Pressure Range:

Pressure-368

□

Flow

Process Material Category Number:

________________ __

□

Pressure

Process Temperatures:

High:

________________ __

°F/ °C

□

Level

Low:

________________ __

°F/ °C

___________________________________________ ______ High:

______________________ ___

(units):

________________ __

Low:

______________________ ___

(units):

________________ __

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 â&#x20AC;&#x201C; 2003

Hookups

HookUps Transmitter Connection System Ordering Detail, REquired Specifications, and Options Core Detail Number:_____________________________________________

Option Codes: Option:__________________________________________________

Piping Material Code:____________________________________________

Option:__________________________________________________

Process Weld & Schedule Code:__________________________________

Option:__________________________________________________

Valve Code:____________________________________________________

Option:__________________________________________________

Mounting Bracket Code:__________________________________________

Option:__________________________________________________

Flush Ring Code:________________________________________________

Option:__________________________________________________

Venture & Wedge Connection Dimensions:_________________________

Option:__________________________________________________ Option:__________________________________________________ Option:__________________________________________________

Enter the Information Above on the Order Blanks Provided on the Next Page

Pressure-369

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 â&#x20AC;&#x201C; 2003

Hookups Order Blanks Use the order blanks below to complete your HookUps Transmitter Connection System order:

Core Detail Number and Required Specifications (fill in according to core detail requirements)

re Co ber p m U ok l Nu o i H ta De

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Options (fill in as necessary) /__________ ; __________ ; __________ ; __________ ; __________ ; __________ ; __________ ; __________ ; __________; ; __________ ; __________ ; __________ ; __________ ; __________ ; __________ ; __________

Core Detail Number and Required Specifications (fill in according to core detail requirements)

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__ __ __ __ - __ __/ __ __ - __/__ __ - __ - __/__ __/__ - __ - __/__ - __ - __ - __ - __ - __ - __ - __/ __ - __ - __ - __ -__/ Options (fill in as necessary) /__________ ; __________ ; __________ ; __________ ; __________ ; __________ ; __________ ; __________ ; __________; ; __________ ; __________ ; __________ ; __________ ; __________ ; __________ ; __________

Pressure-370

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 â&#x20AC;&#x201C; 2003

Hookups

Pressure-371

Product Data Sheet 00813-0100-4790, Rev BA Catalog 2002 – 2003

Hookups

Rosemount, the Rosemount logotype, HookUps, and the HookUps logotype are registered trademarks of Rosemount, Inc. SMARTCAT is a registered trademark of Lynx Technologies, Inc.

Monel is a registered trademark of International Nickel Co. Hastelloy and Hastelloy C-276 are registered trademarks of Haynes International. Grafoil is a trademark of Union Carbide Corp. All other marks are the property of their respective owners. TBV Patents Pending in the U.S. and other countries.

Emerson Process Management Rosemount Inc. 8200 Market Boulevard Chanhassen, MN 55317 USA T (U.S.) 1-800-999-9307 T (International) (952) 906-8888 F (952) 949-7001 www.rosemount.com

Fisher-Rosemount GmbH & Co. Fisher-Rosemount Singapore Pte Ltd. Shipping Address: 1 Pandan Crescent Argelsrieder Feld 3 Singapore 128461 82234 Wessling Tel (65) 777-8211 Germany Fax (65) 777-0947 Tel 49 (8153) 9390 AP.RMT-Specialist@emersonprocess.com Fax 49 (8153) 939172