Linear units and systems main catalogue -15 V 11
SWISS MADE LINEAR TECHNOLOGY
LINE TECH In-house products, services and trade products
Linear movements are the backbone of modern, industrial production systems. LINE TECH has been involved in linear technology solutions for more than 20 years. A comprehensive range of components as well as linear and positioning systems, combined with the specialist expertise of our employees, is the stand-out benefit of LINE TECH. Matured services, from engineering to design, in conjunction with flexible production, complement the product offering, thereby offering customers a high level of benefit.
In-house products In-house products from LINE TECH are modular, ready-to-install linear axles: – Linear modules – Bridge modules – Compact units – Positioning units
Systems / Assemblies Our engineering team develops tailormade solutions in accordance with customer requirements.
Components Trade products complement the product offering with linear guides, drives and components: – Linear guides – Ball screw drives – Roller guides – Ball bushings and shafts – Ball casters – Extensive range of accessories – Megatorque motors – Linear motors www.linetech.ch
2
LINE TECH – Swiss made Linear Technology
Line Tech – Swiss Made Linear Technology Contents
5–61
LM
Whenever cost-efficiency and dynamics are paramount: – Travel/stroke: max. 7650 mm (longer on request) – Drive: ball screw or toothed belt – Load capacity to 73 kN, max. torque 5.8 kNm – Repeating accuracy: < 0.03 mm
LINE TECH Bridge modules BM
63–102
LINE TECH Compact units KE
BM
The ideal complement for system construction with increased inherent rigidity: – Travel/stroke: max. 6180 mm (longer on request) – Drive: ball screw or toothed belt – Load capacity to 67 kN, max. torque 2.5 kNm – Repeating accuracy: < 0.03 mm
105–142
LINE TECH Positioning units PE
KE
The perfect synthesis between cost-effectiveness and performance: – Actuation by ball screw drive – Repeating accuracy to 0.01 mm – Load capacity to 94 kN, max. torque 3.6 kNm – Synthetic strips made of special fabric protect against dirt
145–181
– – – – –
183–189
accesories
accessories / general information
PE
The leader amongst linear axes. Unbeatable as regards power and precision: – Actuation by ball screw drive – Load capacity to 366 kN, max. torque 300 kNm – Repeating accuracy to 0.005 mm – Covered by expansion bellow
Cables and mating plugs Cable assembly / plug code Clamps; overview Sliding blocks; overview Grease guns; overview
Design / application – Calculation guidelines – Formulae – Application examples
www.linetech.ch
191–195
( )
Cdyn L10 = –––– Fr
3
3 DESIGN
LINE TECH Linear modules LM
4
LINE TECH â&#x20AC;&#x201C; Swiss made Linear Technology
Line Tech Linear modules LM Table of contents
LM
– Product overview______________________________________________________6–7 – Design fundamentals / Lubrication / Maintenance_____________________________8 – Profile cross-sections_________________________________________________ 9–11 – Linear module with ball screw drive; details for ball screw drive_________________12 – Linear module with toothed belt drive; details for toothed belt drive_____________13 – Linear module with ball screw drive; general technical details___________________14 – Linear module with toothed belt drive; general technical details_________________15 – Linear module with ball screw drive; load ratings and torques__________________16 – Linear module with toothed belt drive; load ratings and torques________________17 – Linear module with ball screw drive; permissible speeds_______________________18 – Linear module with toothed belt drive; permissible speeds_____________________19 – Linear module with ball screw drive; permissible deflection_____________________20 – Linear module with toothed belt drive; permissible deflection___________________21 – Linear modules with ball screw drive - Designation system________________________________________________ 22–23 - Information for selection » Motor mounting preparation______________________24 - Dimensions LM3…BR…N (with steel strip)_________________________________26 - Dimensions LM3…BR…L/R ____________________________________________27 (with lateral support rail left/right, with steel strip) - Dimensions LM4…BR…N (with steel strip)_________________________________28 - Dimensions LM4…BR…L/R ____________________________________________29 (with lateral support rail left/right, with steel strip) - Dimensions LM5…BR…N (with steel strip)_________________________________30 - Dimensions LM5…BR…L/R ____________________________________________31 (with lateral support rail left/right, with steel strip) – Linear modules with toothed belt drive - Designation system________________________________________________ 32–33 - Information for selection » Motor mounting preparation__________________ 34–36 - Dimensions LM3…NZ…N (without protective strip)__________________________38 - Dimensions LM3…BZ…N (with steel strip)_________________________________39 - Dimensions LM3…NZ…L/R ____________________________________________40 (with lateral support rail left/right, without protective strip) - Dimensions LM3…BZ…L/R ____________________________________________41 (with lateral support rail left/right, with steel strip) - Dimensions LM4…NZ…N (without protective strip)__________________________42 - Dimensions LM4…BZ…N (with steel strip)_________________________________43 - Dimensions LM4…NZ…L/R ____________________________________________44 (with lateral support rail left/right, without protective strip) - Dimensions LM4…BZ…L/R ____________________________________________45 (with lateral support rail left/right, with steel strip) - Dimensions LM5…NZ…N without protective strip)__________________________46 - Dimensions LM5…BZ…N (with steel strip)_________________________________47 - Dimensions LM5…NZ…L/R ____________________________________________48 (with lateral support rail left/right, without protective strip) - Dimensions LM5…BZ…L/R ____________________________________________49 (with lateral support rail left/right, with steel strip) – Limit switch; fitting / preparation / plug connector________________________ – Motor mounting straight/lateral with ball screw drive______________________ – Motor mounting straight/lateral with toothed belt drive____________________ – Attachment accessories; clamps / sliding blocks_________________________ – Grease points______________________________________________________
www.linetech.ch
50–51 52–53 54–56 58–59 60–61
5
linear modules Product overview
LM…Z…N Linear module with toothed belt drive
LM…R…L/R Linear module with ball screw drive and lateral support rail left/right
LM…Z…L/R Linear module with drive belts and lateral support rail left/right
LM
LM…R…N Linear module with ball screw drive
6
LINE TECH – Swiss made Linear Technology
linear modules Product overview
Advantages
Structure
– Compact dimensions – Optimum running performance together with high load ratings and high level of rigidity with either one or two integrated, no-play linear guides – Either ball screw or toothed belt drive – Simple motor mounting by centering and thread on driving head – Greasing by central grease points – Design aligned to application possible
– Compact aluminium base profile – Ready-to-install linear modules in any lengths – Carriage made of aluminium
LM
LINE TECH linear modules are precision, ready-to-install, modular linear systems with linear guide and two drive variants, ball screw or toothed belt drive. Linear systems with longer strokes and high movement speeds are typical application areas. Three sizes are currently available (LM3, LM4 und LM5).
Customised options
H
H
– Motor mounting – Limit switch – Multi-axis systems
B
B
Linear modul
Dimensions
Load ratings
Type
BxH [mm]
C0 [kN]
C [kN]
LM3…N
60 x 85
35.0
18.0
LM3…L/R
98 x 94
70.0
36.0
LM4…N
80 x 100
59.9
34.2
LM4...L/R
117 x 109
119.9
68.4
LM5...N
110 x 129
85.0
49.6
LM5...L/R
155 x 141
170.0
99.2
Please refer to pages 12 to 17 for load capacities.
www.linetech.ch
7
linear moduleS
LM
Design fundamentals / Lubrication / Maintenance
LINE TECH linear modules
Lubrication
Maintenance
LINE TECH linear modules with ball screw or toothed belt drive are modular, ready-to-install linear units with drive. Sealed rail guiding elements are employed in all sizes. Guides and drive are protected from external factors (such as dirt and chippings) by a steel strip / the toothed belt. The base profile is made of aluminium alloy and manufactured with the extrusion process. Additional limit switches fitted on the outside, in conjunction with motors and a controller, ensure correct positioning of the carriage and provide protection against overrun. The selected design provides for a high level of performance with the most compact dimensions.
LINE TECH linear modules are lubricated with Microlube GBU Y 131 at the factory. This quality grease offers outstanding properties for the guidance and screw drive elements as well. Greasing should be carried out at regular intervals, depending on the load and area of operation. On an average, re-greasing is required every 500 hours. All roller bearings are greased for life and thus do not require any maintenance. Correct and sufficient greasing can substantially prolong the life of linear modules.
LINE TECH linear modules are maintenance-free (apart from re-greasing required).
Service temperature The permissible operating temperature (between 5 and 80 °C) is determined by the synthetic materials used. The specifications of the relevant manufacturers apply for motors and control units.
Note: Also follow here the instructions on the lubrication points (pages 60/61).
LM…R… with ball screw drive
LM…Z… with toothed belt drive
2) 2) 3a) 3b)
4)
1) Base profile 2) Carriage
8
1)
3a) Ball screw drive 3b) Toothed belt drive
4)
1)
4) Linear guide
LINE TECH – Swiss made Linear Technology
linear moduleS Profile cross-sections LM3…R/Z…
LM3…R…N
LM3…R…L/R with lateral support rail left/right
98
LM
C
46
A
A
18
18
26
26
85
94
A
40 65
A
40
A
65
LM3…Z…N
LM3…Z…L/R with lateral support rail left/right 98
C
46
26
A
18
31
26 18
A
94
85
A
20
A
A
20
40
40
65
65
Grooves LM3…
5
7.05
11.7 2.5
11.7
C 5
A
1.8 6.35
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9
linear moduleS Profile cross-sections LM4…R/Z…
LM4…R…N
LM4…R…L/R with lateral support rail left/right
117
LM
60
C B
21
45.5
42
109 42
45.5
B
21
100
C
53
53
80
80
LM4…Z…N
LM4…Z…L/R with lateral support rail left/right 117
60
C 45.5
109 42
B
21
42
45.5
B
21
100
C
30
30
53
53
80
80
Grooves LM4…
5
7.05
16.4
11.7 2.5
C
6.2
B
3 9.75
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LINE TECH – Swiss made Linear Technology
linear moduleS Profile cross-sections LM5…R/Z…
LM5…R…N
LM5…R…L/R with lateral support rail left/right
LM
155 85
F
20
60
141
20
25
45
D
E
45
60
D
25
129
E
F
85 110
85 110
LM5…Z…N
LM5…Z…L/R with lateral support rail left/right 155 85
20
60
20
141
D 60
129
E
F
20
22
45
25
E
45
25
D F
22
85 110
85 110
Grooves LM5…
E
7.05
F
12
www.linetech.ch
8 4.25
4.25
2.5
20
5
11
12
D
10
7 8
11
LINEAR MODULES with ball screw drive Details for ball screw drive
Details for ball screw drive (BSD)
BSD
Axial load rates
Positioning accuracy
Repeating accuracy
Size
dxp
C0
Cdyn
[mm]
[N]
[N]
[μm /mm]
[mm]
16 x 5
4 551
4 327
52 / 300
16 x 10
4 551
4 327
52 / 300
Acceleration
Axial play
amax
Type
Idle torque
LM
LM
LM3...R...
16 x 16
4 551
4 327
52 / 300
20 x 5
5 705
4 912
52 / 300
20 x 20
5 705
4 912
52 / 300
32 x 5
11 538 8 947
52 / 300
32 x 10
11 538 8 947
52 / 300
32 x 32
11 538 8 947
52 / 300
LM4...R...
LM5...R...
[m /s2]
< 0.03 1) < 0.01 1) < 0.03 1) < 0.01 1) < 0.03
< 0.03 1) < 0.01 1) < 0.03 1) < 0.01 1) < 0.03 1) 1)
< 0.03 1) < 0.01
10.0
1)
< 0.01 1)
< 0.01
10.0
1)
< 0.01 1) < 0.03
10.0
1)
10.0
10.0
10.0
10.0
10.0
Axial play [mm]
[Nm]
R
< 0.02
0.030
V
—
0.100
R
< 0.02
0.060
V
—
0.200
R
< 0.02
0.120
V
—
0.320
R
< 0.02
0.050
V
—
0.120
R
< 0.02
0.200
V
—
0.400
R
< 0.02
0.080
V
—
0.200
R
< 0.02
0.160
V
—
0.400
R
< 0.02
0.600
V
—
1.200
d x p = screw diameter x thread pitch backlash not factored in R = reduced axial play V = preloaded 1)
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LINE TECH – Swiss made Linear Technology
LINEAR MODULES with toothed belt drive Details for toothed belt drive
Details for toothed belt drive
Toothed belt drive
Size
Type/division Pinion
Axial load
Positioning accuracy
Repeating accuracy
Acceleration
LM
LM
Stroke/rev Tension 3)
F
… /1000 mm
amax
d3 x lR [mm]
[mm]
[mm/m]
[N]
[μ /mm]
[mm]
[m/s2]
LM3…Z…
HTD 5 M
49.34 x 31
155
0.245
… 1)
200/1000 2)
< 0.20 2)
50.0 1)
LM4...Z...
HTD5M
65.25 x 45
205
0.105
… 1)
200/1000 2)
< 0.20 2)
50.0 1)
LM5...Z...
STD8M
94.22 x 60
296
0.059
… 1)
200/1000 2)
< 0.20 2)
50.0 1)
d3 x lR = pinion diameter x pinion width dependent on speed and load ➞ see diagram on page 19 2) backlash not factored in 3) belt tension/metre [mm/m] per 100 N tensile force 1)
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13
LINEAR MODULES with ball screw drive General technical details for linear modules
General technical details for linear modules with ball screw drive
Movement speed
Moments of inertia
LM
LM
Stroke max.
Steel strip
Z
Feed and friction force
Moved mass
FV
mb
[N]
[kg]
Y
Guide
Drive
vmax
vmax
IY
IZ
[m/s]
[m/s]
[cm4]
[cm4]
LM3…R…N
5.0
2)
LM3…R…L/R
5.0
2)
LM4…R…N
5.0
2)
LM4…R…L/R
5.0
2)
LM5…R…N
5.0
2)
LM5…R…L/R
5.0
2)
Type
2)
[mm]
64.5
81.7
2 000
64.8
81.9
2 000
106.5
152.7
3 000
107.6
153.4
3 000
432.7
594.0
3 000
434.6
595.3
3 000
without
20.00
with
30.00
without
40.00
with
50.00
without
25.00
with
35.00
without
50.00
with
60.00
without
30.00
with
40.00
without
60.00
with
70.00
1.410
2.515
2.500
4.225
5.330
8.820
for ball screw drive, dependent on rotational speed characteristics, spindle length and relevant critical rotational speed.
14
LINE TECH – Swiss made Linear Technology
LINEAR MODULES with toothed belt drive General technical details for linear modules
General technical details for linear modules with toothed belt drive
Movement speed
Moments of inertia
Stroke max.
Feed and friction force
Moved mass
FV
mb
[N]
[kg]
without
20.00
1.030
with
30.00
1.040
without
20.00
1.100
with
30.00
1.110
without
40.00
2.205
with
50.00
2.215
without
25.00
2.090
with
35.00
2.100
without
25.00
2.150
with
35.00
2.165
without
50.00
3.875
with
60.00
3.890
without
30.00
4.000
with
40.00
4.040
without
30.00
4.100
with
40.00
4.140
without
60.00
7.590
with
70.00
7.630
Steel strip
Z
LM
LM
Y
Guide
Drive
vmax
vmax
IY
IZ
[m/s]
[m/s]
[cm4]
[cm4]
LM3…N…N 5)
5.0
4)
LM3…Z…N
5.0
4)
LM3…Z…L/R
5.0
4)
LM4…N…N 5)
5.0
4)
LM4…Z…N
5.0
4)
LM4…Z…L/R
5.0
4)
LM5…N…N 5)
5.0
4)
LM5…Z…N
5.0
4)
LM5…Z…L/R
5.0
4)
Type
[mm]
66.9
82.4
7 650
66.9
82.4
7 650
67.2
82.6
7 650
131.2
197.8
7 580
131.2
197.8
7 580
132.3
198.5
7 580
451.9
623.9
7 530
451.9
623.9
7 530
453.8
625.2
7 530
4)
for toothed belt drive, dependent on load and speed and permissible movement speed of the linear guide ➞ see diagram on page 19 5) variant without drive
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15
linear modules with ball screw drive Torques and load ratings
LM…R…L/R with lateral support rail
LM
LM…R…N
MX
MX
Torques
MY
MY
MZ
MZ
Load ratings
Cz2
Cz1
Cy1
Cy2
Linear modul
Maximum permissible load [kN]
Maximum permissible torque [Nm]
Type
static
static
Cy0 1,2
dynamic Cz0 1,2
Cy1,2
Cz1,2
Mx0
dynamic My0
Mz0
Mx
My
Mz
LM3…R…N
35.0
35.0
18.0
18.0
286
1 353
1 353
160
1 030
880
LM3…R…L/R
70.0
70.0
36.0
36.0
1 456
2 778
2 778
808
2 016
2 016
LM4…R…N
59.9
59.9
34.2
34.2
646
1 573
1 573
400
1 446
1 446
119.9
119.9
68.4
68.4
3 030
3 860
3 860
1 868
3 432
3 432
85.0
85.0
49.6
49.6
1 080
2 316
2 316
684
2 290
2 290
170.0
170.0
99.2
99.2
5 588
8 715
8 715
3 552
7 659
7 659
LM4…R…L/R LM5…R…N LM5…R…L/R
Note on dynamic load ratings and torques The determination of dynamic load ratings and torques is based on a 50, 000 m stroke. If comparative values must be
16
Expedient load
calculated for a 100, 000 m stroke, the values for Mx, My, Mz and C must be divided by the factor 1.26.
With a view to service life, loads of less than 20% of the dynamic load ratings have generally proved to be expedient.
LINE TECH – Swiss made Linear Technology
linear modules with toothed belt drive Torques and load ratings
LM…Z…L/R with lateral support rail
LM
LM…Z…N
MX
Torques
MX MY
MY
MZ
MZ
Cz2
Load ratings
Cz1
Cy1
Cy2
Linear modul
Maximum permissible load [kN]
Maximum permissible torque [Nm]
Type
static
static
Cy0 1,2
dynamic Cz0 1,2
Cy1,2
Cz1,2
Mx0
dynamic My0
Mz0
Mx
My
Mz
LM3…Z…N
35.0
35.0
18.0
18.0
286
1 185
1 185
160
923
923
LM3…Z…L/R
70.0
70.0
36.0
36.0
1 457
2 610
2 610
808
1 998
1 998
LM4…Z…N
59.9
59.9
34.2
34.2
646
2 484
2 484
400
2 130
2 130
119.9
119.9
68.4
68.4
3 030
4 772
4 772
1 868
4 115
4 115
85.0
85.0
49.6
49.6
1 080
6 115
6 115
684
5 170
5 170
170.0
170.0
99.2
99.2
3 356
12 513
12 513
2 136
10 541
10 541
LM4…Z…L/R LM5…Z…N LM5…Z…L/R
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17
linear modules with ball screw drive Permissible speeds
Permissible speeds...
… for linear module LM3…R… with ball screw drive ø 16 x … 1)
LM
vmax [m/min]
Caution: For ball screw drive, note the rotational speed characteristics, spindle length and relevant critical rotational speed.
100 90 80 70 60 50 40 30 20 10
16x16
16x10 16x5
L [mm] 200
400
600
800 1000 1200 1400 1600 1800 2000 2200 2400 2600
… for linear module LM4…R… with ball screw drive ø 20 x … 1) vmax [m/min] 20x20
100 90 80 70 60 50 40 30 20 10
20x10 20x5
L [mm] 200
400
600
800 1000 1200 1400 1600 1800 2000 2200 2400 2600
… for linear module LM5…R… with ball screw drive ø 32 x … 1) vmax [m/min] 100 90 80 70 60 50 40 30 20 10
32x32 32x20 32x10 32x5
L [mm]
Please also pay attention to the motor speeds.
200
400
600
800 1000 1200 1400 1600 1800 2000 2200 2400 2600
1)
greater accuracy on request L = overall length of the linear module
18
LINE TECH – Swiss made Linear Technology
linear modules with toothed belt drive Permissible speeds
Permissible speeds...
… for linear module LM…Z… with toothed belt drive vmax [m/min]
LM LM5
LM4
3600
3400
3200
3000
2800
2600
2400
2200
2000
1800
1600
1400
1200
1000
F [N] 800
Please also pay attention to the motor speeds.
LM3
600
Caution: For toothed belt drive, the permitted movement speed of the linear guide, and load, are authoritative.
vmax
300 280 260 240 220 200 180 160 140 120 100 80 60 40 20
F = axial load
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19
linear modules with ball screw drive Permissible deflection
Permissible deflection with ball screw drive
LM3…R...N resp. LM3...R…L/R
00 20 N 00 N
1.0 0.8 0.6
15
f max
0.4
0N
0.2
LM [mm] 250
500
750
1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500
LM4…R...N resp. LM4...R…L/R fmax [mm] 1.2 1.0
The following diagrams apply for: - firm clamping (40–50 mm per side) - 3–4 screws per side - solid base
100
N 00
N
If increased demands are made on system accuracy we recommend supporting the linear modules along its entire length.
N
0N
1.2
00 20 N 00
The maximum permissible deflection is limited by the maximum deflection angle of 5’. Exceeding this value without support will have a negative effect on the unit’s service life.
250
00
15
N
0N
100
500
N
250
25
If the maximum permissible deflection is exceeded, the linear modules must be additionally supported.
N
25
Linear modules may be assembled self-supporting. However, the deflection (which limits the possible load) must be taken into consideration.
500
0.8
N
f max
0.6
0N
0.4 0.2
LM [mm] 250
500
750
1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500
f max
1.0
Mounting position: horizontal
N
0N
N 500 N 250
0.4
0N
0.2
LM / 2
00
15
100
0.8 0.6
LM
00
25
1.2
20
fmax [mm]
N
00
N
LM5…R...N resp. LM5...R…L/R
250
500
750
LM [mm]
1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500
F fmax
LM
fmax [mm]
20
LINE TECH – Swiss made Linear Technology
linear modules with toothed belt drive Permissible deflection
LM3…Z...N resp. LM3…Z...L/R N
Permissible deflection with toothed belt drive
LM
f max
25 00 20 N 00 15 N 00 N 10 0
0N
2.5
50 0N
3
25
0N
0
fmax [mm]
2 1.5 1 0.5
LM [mm] 500
1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000
LM4…Z...N resp. LM4…Z...L/R
2.5
25
25
2
f max
50
00 20 N 00 15 N 00 N 10 00
N
3
0N
0N
0
N
fmax [mm]
1.5 1 0.5
LM [mm] 500
1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000
25 0 20 0 N 00 N 15 0
3 2.5
N 0
25 0N
0N 10 00 N
fmax [mm]
50
0N
LM5…Z...N resp. LM5…Z...L/R
f max
2
Mounting position: horizontal
1.5 1 0.5
LM
LM [mm] 500
1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000
LM / 2 fmax
F
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21
LINEAR MODULES with ball screw drive Designation system
LM 4 . 2 . 0500 B R 005 . 1
Linear module (designation example) Design
3 4 5
= size 65 mm = size 80 mm = size 110 mm
H
Size H
LM
LM = linear module with linear guide
B
B
LM...N B x H [mm]
LM...L/R B x H [mm]
3
65 x 85
98 x 94
4
80 x 100
117 x 109
5
110 x 129
155 x 141
Size
Configuration 2 = 2 runner blocks (1 carriage) *** â&#x20AC;Ś = special execution 1) Stroke absolut [mm] Protective covering B = with steel strip *** N = without protective strip 1) Drive R = rolled ball screw *** N = without drive Stroke per revolution [mm] 005 / 010 / 016 005 / 020 005 / 010 / 032 ...
= = = =
size 3; ball screw with a pitch of 5, 10 or 16 mm size 4; ball screw with a pitch of 5 or 20 mm size 5; ball screw with a pitch of 5, 10 or 32 mm other pitch 1)
Limit switches 0 1 2 3 4
= = = = =
without limit switch 2 limit switches, reference point at front (drive side) 2 limit switches, reference point at rear (opposite drive side) 2 limit switches + additional reference switch at front (drive side) 2 limit switches + additional reference switch at rear (opposite drive side)
* seen from motor opposite side towards motor ** available for lateral motor mounting only *** standard version 1) on request 2) new designation system from 01.01.2015
22
LINE TECH â&#x20AC;&#x201C; Swiss made Linear Technology
. 01 . 0 N - S 7 R L N N 5 8 3 _ _ _
583...
= drawing type
Lateral support rail
LM
N = without lateral support rail *** L = lateral support rail left R = lateral support rail right Connector box N = without connector box (loose cable L = 2.0 m) *** S = with connector box Mounting position of limit switches / connector box N = without limit switches / connector box *** L = limit switches / connector box mounting left * R = limit switches / connector box mounting right * Preload ball screw drive (BSD) R = BSD with reduced play *** V = BSD preloaded N = without drive Tolerance class ball screw drive (BSD) 7 = Tolerance class BSD: T7 (52 µm / 300 mm) *** N = without drive Material protective strip S = steel strip *** R = stainless steel strip N = without protective strip Motor mounting N = without motor mounting *** F = mounting plate for standard motor S = mounting plate for special motor Reduction 2) 0 1 2 (3
= = = =
without reduction (1:1) *** reduction 1:1.5 ** reduction 1:2 ** reduction 1:2.5) **
Assembly stage 00 = without drive 01 = free spindle end *** 02 = with coupling and intermediate plate 03 = with crank and clamp 04 = set up for lateral motor mounting right * 05 = set up for lateral motor mounting left * 06 = set up for lateral motor mounting top 07 = set up for lateral motor mounting bottom 08 = with crank, clamp and lateral millimetre scale
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00 01 02
03
04
05
06 07 08
23
LINEAR MODULES with ball screw drive Information for selection » Motor mounting preparation
Motor fitting preparation – assembly stages with ball screw drive
LM
LINE TECH linear modules with ball screw drive can be supplied with different motor mount preparations. Refer to pages 52 and 53 for dimensions.
Assembly stage 01 Free spindle end
Assembly stage 02 With coupling and intermediate plate
Assembly stage 04 Belt drive housing for lateral motor mounting right
Assembly stage 05 Belt drive housing for lateral motor mounting left
Assembly stage 06 Belt drive housing for lateral motor mounting top
Assembly stage 07 Belt drive housing for lateral motor mounting bottom
24
LINE TECH – Swiss made Linear Technology
LM
noteS
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25
LINEAR MODULE LM3…BR…N
LM
with ball screw drive, with steel strip
85
4x M6x12
65
43
ø10 h6
84
4x M4x8
70
52,5
ø38 h6
28
53
85
Stroke
246
11
61
6 LM
33
30
25
L
32
190
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Length ball screw [mm]
Length steel strip [mm]
Weight [kg]
LM3...BR…N
Stroke + 360
L – 58
L + 22
L – 22
4.60 kg + 0.65 kg/100 mm stroke
CAD data is available from www.linetech.ch
26
LINE TECH – Swiss made Linear Technology
LINEAR MODULE LM3…BR…L/R
LM
with ball screw drive and lateral support rail left/right, with steel strip
LM3…BR…L LM3…BR…R
43
70
50
98 30
6 LM L
33 32
5
190 50 50
40
46
46
14x M5x9
65
25
30.5
15
50
50 180
50
42,5
ø10 h6
4x M6x12
94
8x M5x9
84
20 50
Stroke 53
32,5
246 50
46
ø38 h6
61 28
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Length ball screw [mm]
Length steel strip [mm]
Weight [kg]
LM3...BR…L/R
Stroke + 360
L – 58
L + 22
L – 22
6.11 kg + 0.78 kg/100 mm stroke
CAD data is available from www.linetech.ch
www.linetech.ch
27
LINEAR MODUE LM4…BR…N
LM
with ball screw drive, with steel strip
Stroke 4x M4x8
ø12 h6
4x M6x12
5 LM
40
20
100
85
54
87.5
97.5
42
48
7
ø46 h6
344
70
68
30 80
L
36
260 65
65
65
8x M6x11
60
32.5
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Length ball screw [mm]
Length steel strip [mm]
Weight [kg]
LM4...BR…N
Stroke + 460
L – 60
L + 30
L – 22
7.8 kg + 0.95 kg/100 mm stroke
CAD data is available from www.linetech.ch
28
LINE TECH – Swiss made Linear Technology
LINEARMODUL LM4…BR…L/R
LM
with ball screw drive and lateral support rail left/right, with steel strip
LM4…BR…L LM4…BR…R
ø46 h6
68 32.5
Stroke
65
8x M6x9
65
48
LM
40 36
117
65
14x M6x9
65
32.5
65
65
65
260
35.5
47
60
60
65
30 80
20
L 42
109
70
97.5
4x M6x12
220
5
54
ø12 h6
60
39
65
344
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Length ball screw [mm]
Length steel strip [mm]
Weight [kg]
LM4...BR…L/R
Stroke + 460
L – 60
L + 30
L – 22
10.46 kg + 1.18 kg/100 mm stroke
CAD data is available from www.linetech.ch
www.linetech.ch
29
LINEAR MODULE LM5…BR…N
LM
with ball screw drive, with steel strip
394 4x M4x8
4x M10x20
129
128
86
85
53
73
112.5
ø85 f8
42
Stroke
9
ø22 h6
78
13 LM
50
25
86
L
55
110
310 75
75
75
8x M8x18
85
42.5
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Length ball screw [mm]
Length steel strip [mm]
Weight [kg]
LM5...BR…N
Stroke + 525
L – 75
L + 50
L – 44
16.8 kg + 1.9 kg/100 mm stroke
CAD data is available from www.linetech.ch
30
LINE TECH – Swiss made Linear Technology
LINEAR MODULE LM5…BR…L/R
75
8x M8x12
85
305
13
LM
50 55
25
L 80
75
110
4x M10x20
155
75
39
57.5
85
85
14x M8x12
86
141
75
53
86
ø22 h6
75
ø85 f8
42.5
Stroke
73
394
78 42
LM5…BR…R
128
LM5…BR…L
43.5
LM
with ball screw drive and lateral support rail left/right, with steel strip
42.5
75
75
75
310
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Length ball screw [mm]
Length steel strip [mm]
Weight [kg]
LM5...BR…L/R
Stroke + 525
L – 75
L + 50
L – 44
21.75 kg + 2.21 kg/100 mm stroke
CAD data is available from www.linetech.ch
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31
LINEARMODULE with toothed belt drive Designation system
LM 4 . 2 . 0500 N Z 205 . 1
Linear module (designation example) Design
3 4 5
= size 65 mm = size 80 mm = size 110 mm
H
Size H
LM
LM = linear module with linear guide
B
B
LM...N B x H [mm]
LM...L/R B x H [mm]
3
65 x 85
98 x 94
4
80 x 100
117 x 109
5
110 x 129
155 x 141
Size
Configuration 2 = 2 runner blocks (1 carriage) *** â&#x20AC;Ś = special execution 1) Stroke absolut [mm Protective covering B = with steel strip N = without protective strip *** Drive Z N
= toothed belt drive *** = without drive
Stroke per revolution [mm] 155 = 205 = 296 = â&#x20AC;Ś =
size 3; toothed belt drive with 155 mm stroke per revolution size 4; toothed belt drive with 205 mm stroke per revolution size 5; toothed belt drive with 296 mm stroke per revolution other stroke per revolution 1)
Limit switches 0 1 2 3 4
= = = = =
without limit switch 2 limit switches, reference point at front (drive side) 2 limit switches, reference point at rear (opposite drive side) 2 limit switches + additional reference switch at front (drive side) 2 limit switches + additional reference switch at rear (opposite drive side)
* seen from motor opposite side towards motor ** available for lateral motor mounting only *** standard version 1) on request 2) details see gear mounting, pages 55/56
32
LINE TECH â&#x20AC;&#x201C; Swiss made Linear Technology
. 12 . 0 N - N N N L N N 5 8 3 _ _ _
583...
= drawing type
Lateral support rail
LM
N = without lateral support rail L = lateral support rail left R = lateral support rail right Connector box N = without connector box (loose cable L = 2.0 m) *** S = with connector box Mounting position of limit switches / connector box N = without limit switches / connector box *** L = limit switches / connector box mounting left * R = limit switches / connector box mounting right * Gear box mounting N = without gear *** D = top / rear E = top / front
F = back / bottom G = rear / top H = front / top
K = front / bottom L = bottom / front M = bottom / back
Drive shaft N S H O
= = = =
standard shaft *** shaft for standard worm gear FH 2) shaft for high-performance servo worm gear AE 2) without drive shaft
Material protective strip N = without protective strip *** S = steel strip R = stainless steel strip Motor mounting N = without motor mounting *** F = mounting plate for standard motor S = mounting plate for special motor Reduction 0 = without reduction *** X = i = __________ (in conjunction with gear type FH or AE) 2) Assembly stage
00
11
12
00 = without drive 11 12 13 14 17 18 19 25 26 27 28
= = = = = = = = = = =
free shaft end right * free shaft end left * 13 shaft end right with coupling and intermediate plate * shaft end left with coupling and intermediate plate * free shaft ends on both sides (passing shaft) shaft end on both sides, with coupling and intermediate flange right * 18 shaft end on both sides, with coupling and intermediate flange left * shaft end right with gear mounting * shaft end left with gear mounting * shaft end on both sides, right with gear mounting * shaft end on both sides, left with gear mounting *
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26
27
14
17
19
25
28
33
LINEAR MODULEs with toothed belt drive Information for selection » Motor mounting preparation (1/3)
Motor mounting preparation – assembly stages with toothed belt drive
LM
LINE TECH linear modules with toothed belt drive can be supplied in different assembly stages as preparation for motor mounting. Refer to pages 54 to 56 for dimensions.
Assembly stage 11 Free shaft end right*
Assembly stage 12 Free shaft end left*
Assembly stage 13 Shaft end right* with coupling and intermediate flange
Assembly stage 14 Shaft end left* with coupling and intermediate flange
Assembly stage 00 Without drive
Assembly stage 17 Free shaft ends on both sides
* seen from motor opposite side towards motor
34
LINE TECH – Swiss made Linear Technology
LINEAR MODULES with toothed belt drive
Assembly stage 18 Shaft ends on both sides, right* with coupling and intermediate flange
Assembly stage 19 Shaft ends on both sides, left* with coupling and intermediate flange
Assembly stage 25 Shaft end right* with gear mounting plate
Assembly stage 26 Shaft end left* with gear mounting plate
Assembly stage 27 Shaft ends on both sides, right* with gear mounting plate
Assembly stage 28 Shaft ends on both sides, left* with gear mounting plate
* seen from motor opposite side towards motor
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35
LM
Information for selection Âť Motor mounting preparation (2/3)
LINEAR MODULES with toothed belt drive Information for selection » Motor mounting preparation (3/3)
Motor mounting preparation – mounting options (alignment) of worm drives
LM
For assembly stages 25 to 28 (see page 35), the gear mounting plate can be pre-mounted differently depending on gear mounting and motor alignment required:
Gear box mounting D Gear towards back* and top
Gear box mounting E Gear towards front* and top
Gear box mounting F Gear towards back* and bottom
Gear box mounting G Gear towards back* and top
Gear box mounting H Gear towards front* and top
Gear box mounting K Gear towards front* and bottom
Gear box mounting L Gear towards front* and bottom
Gear box mounting M Gear towards back* and bottom
* seen from motor opposite side towards motor
36
LINE TECH – Swiss made Linear Technology
LM
noteS
www.linetech.ch
37
LINEAR MODULES LM3…NZ…N
4x M4x8
65
8
114.5
ø15 h7
85
43
33
4x M5x8
85
40
Stroke
206 52.5
11
114.5
26
ø38 H7 x 1.5
LM
with toothed belt drive, without protective strip
LM
95
95
65
33
L 50
50
50
46
20
8x M5
190
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Weight [kg]
LM3...NZ…N
Stroke + 435
L – 190
2 x Stroke + 730
4.50 kg + 0.60 kg/100 mm Stroke
CAD data is available from www.linetech.ch
38
LINE TECH – Swiss made Linear Technology
LINEAR MODULES LM3…BZ…N
Stroke
52.5
85
4x M4x8
65
28
ø15 h7
40
114.5
43
33
4x M5x8
85
246
11
114.5
26
ø38 H7 x 1.5
LM
with toothed belt drive, with steel strip
LM
95
95
65
33
L 50
50
50
46
20
190
8x M5
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Length steel strip [mm]
Weight [kg]
LM3...BZ…N
Stroke + 475
L – 190
2 x Stroke + 810
L – 10
4.80 kg + 0.61 kg/100 mm Stroke
CAD data is available from www.linetech.ch
www.linetech.ch
39
LINEAR MODULES LM3…NZ…L/R
LM3…NZ…L
8
Stroke
206 20 50
50
50
26
46
40
114.5
8x M5x9
33
180
43
4x M5x8
94
114.5
LM3…NZ…R
32.5
ø38 H7 x 1.5
65
LM
95
65
95
L A
20
50
50
98
50
A
45
50
50
30.5
33
46
42.5 46
LM
with toothed belt drive and lateral support rail left/right, without protective strip
14x M5x9
ø15 h7
190
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Weight [kg]
LM3...NZ…L/R
Stroke + 435
L – 190
2 x Stroke + 730
5.94 kg + 0.73 kg/100 mm Stroke
CAD data is available from www.linetech.ch
40
LINE TECH – Swiss made Linear Technology
LINEAR MODULES LM3…BZ…N
-Stroke
28
20 50
50
50
46
40
114.5
8x M5x9
32.5
246
26
180
43
4x M5x8
33
65
114.5
LM3…BZ…R
94
LM3…BZ…L
ø38 H7 x 1.5
LM
with toothed belt drive and lateral support rail left/right, with steel strip
LM
95
65
95
L 20
50
50
50
A
33
46
42.5 46
A
98
45
50
50
14x M5x9
30.5
ø15 h7
190
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Length steel strip [mm]
Weight [kg]
LM3...BZ…L/R
Stroke + 475
L – 190
2 x Stroke + 810
L – 10
6.30 kg + 0.74 kg/100 mm Stroke
CAD data is available from www.linetech.ch
www.linetech.ch
41
LINEAR MODULE LM4…NZ…N
87.5
85
52
4x M4x8
7
8
132 ø19 h7
Stroke
276
80
100
132
50
ø64 H7 x 1.5
LM
with toothed belt drive, without protective strip
41
4x M6x12
88 LM
113
80
113
35
L 65
65
65
8x M6x11
60
32.5
260
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Weight [kg]
LM4...NZ…N
Stroke + 540
L – 226
2 x Stroke + 900
8.40 kg + 0.93 kg/100 mm Stroke
CAD data is available from www.linetech.ch
42
LINE TECH – Swiss made Linear Technology
LINEAR MODULE LM4…BZ…N
42
87.5
4x M4x8
85
50
80
52
132
ø19 h7
Stroke
344
100
132
7
ø64 H7 x 1.5
LM
with toothed belt drive, with steel strip
41
4x M6x12
88 LM
113
80
113
35
L 65
65
65
8x M6x11
60
32.5
260
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Length steel strip [mm]
Weight [kg]
LM4...BZ…N
Stroke + 608
L – 226
2 x Stroke + 1040
L – 12
9.10 kg + 0.95 kg/100 mm Stroke
CAD data is available from www.linetech.ch
www.linetech.ch
43
LINEAR MODULE LM4…NZ…L/R
8x M6x9
117
60 220
4x M6x12
88
LM
113
80
113
41
65
109
65
32.5 65
132
50
8 52
Stroke
276
39
132
LM4…NZ…R
80
LM4…NZ…L
ø64 H7 x 1.5
L 32.5
65
65
65
14x M6x9
A
65
65
35
47
60
60
A
35.5
LM
with toothed belt drive and lateral support rail left/right, without protective strip
65
ø19 h7
260
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Weight [kg]
LM4...NZ…L/R
Stroke + 540
L – 226
2 x Stroke + 900
10.86 kg + 1.16 kg/100 mm Stroke
CAD data is available from www.linetech.ch
44
LINE TECH – Swiss made Linear Technology
LINEAR MODULE LM4…BZ…L/R
65
65
8x M6x9
117
60 220
88
LM
4x M6x12
113
80
113
41
32.5 65
50
42 52
132
109
Stroke
344
39
132
LM4…BZ…R
80
LM4…BZ…L
ø64 H7 x 1.5
LM
with toothed belt drive and lateral support rail left/right, with steel strip
L 32.5
65
65
14x M6x9
A
47 35.5
65
65
35
60
65
60
A
65 ø19 h7
260
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Length steel strip [mm]
Weight [kg]
LM4...BZ…L/R
Stroke + 608
L – 226
2 x Stroke + 1040
L – 12
11.72 kg + 1.18 kg/100 mm Stroke
CAD data is available from www.linetech.ch
www.linetech.ch
45
LINEAR MODULE LM5…NZ…N
4x M4x8
174.5 ø19 h7
85
4x M6x12
55
110
110
8
9
69.5
Stroke
321
129
174.5
50
ø64 H7 x 2.5
LM
with toothed belt drive, without protective strip
88 LM
150
150
110
44
L 75
75
75
8x M8x18
85
40
305
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Weight [kg]
LM5...NZ…N
Stroke + 670
L – 300
2 x Stroke + 1144
18.60 kg + 1.48 kg/100 mm Stroke
CAD data is available from www.linetech.ch
46
LINE TECH – Swiss made Linear Technology
LINEAR MODULE LM5…BZ…N
Stroke
389
4x M6x12
ø19 h7 55
85
110
110
168.5
9
42
69.5
4x M4x8
129
168.5
50
ø64 H7 x 2.5
LM
with toothed belt drive, with steel strip
88 LM
150
150
110
44
L 75
75
75
8x M8x18
85
40
305
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Length steel strip [mm]
Weight [kg]
LM5...BZ…N
Stroke + 726
L – 300
2 x Stroke + 1256
L – 14
19.50 kg + 1.50 kg/100 mm Stroke
CAD data is available from www.linetech.ch
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47
LINEAR MODULE LM5…Nz…l/r
75
75
155
85
50
69.5
174.5
305
88
4x M6x12
55
40 75
Stroke 8x M8x12
141
8
321
110
174.5
LM5…NZ…R
43.5
LM5…NZ…L
ø64 H7 x 2.5
LM
150
110
150
L
40 75
75
75
A
39
44
85
85
A
57.5
LM
with toothed belt drive and lateral support rail left/right, without protective strip
77.5
75
75
14x M8x12
ø19 h7
305
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Weight [kg]
LM5...NZ…L/R
Stroke + 670
L – 300
2 x Stroke + 1144
23.31 kg + 1.79 kg/100 mm Stroke
CAD data is available from www.linetech.ch
48
LINE TECH – Swiss made Linear Technology
LINEAR MODULE LM5…BZ…L/R
75
42 40 75
75
85
50
69.5
168.5
305
88
4x M6x12
155
55
Stroke 8x M8x12
141
389
110
168.5
LM5…BZ…R
43.5
LM5…BZ…L
ø64 H7 x 2.5
LM
with toothed belt drive and lateral support rail left/right, with steel strip
LM
150
110
150
L 40 75
75
75
A
77.5
75
75
44
39
57.5
85
85
A
14x M8x12
ø19 h7
305
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Length steel strip [mm]
Weight [kg]
LM5...BZ…L/R
Stroke + 726
L – 300
2 x Stroke + 1256
L – 14
24.38 kg + 1.81 kg/100 mm Stroke
CAD data is available from www.linetech.ch
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49
LINEAR MODULES Limit switch mounting
Fitting position of limit switches On request the following non standard limit switches are available:
The limit switches are used in conjunction with a control unit to limit the stroke (prevent overrunning of the carriage) and to define the reference position.
– PNP make type (PNP-NO) – NPN break type (NPN-NC) – NPN make type (NPN-NO) – Reed switches – mechanical switches
LINE TECH employs the following standard inductive limit switches: – PNP openers (PNP-NC) Supply: 10...30 V DC Current consumption off-load: < 10 mA Load: max. 200 mA
Note: At the factory the plus and minus limit switches are preset to a nominal stroke of 0 to +5 mm.
Special applications often require a separate reference point switch to be mounted between the positive and negative limit switches. The limit switch closest to the motor mounting (limit switch controller interface) is known as the forward limit switch. Note: If a lateral support rail is selected (type LM…L/R), the limit switches can only be fitted on the opposite side.
Limit switches / reference switch mounting overview
The following diagrams show the mounting position of the limit switches. The reference position can be allocated either to the plus (+) or to the minus (-) limit switch.
Limit switch resolution
Connector box Limit switch mounting Mounting left
Plus limit switch (+)
Reference switch
Minus limit switch (–)
Mounting right
Position of reference switch (LR) Front reference switch (motor side) Dimensions / switch gap:
LR
15
38
0.5...0.8 mm
x
LM
Limit switches
LR
LR = 20 mm
50
Rear reference switch (opposite motor side)
Size
x [mm]
LM3
55
30
LM4
51
41.5
LM5
59
16
LINE TECH – Swiss made Linear Technology
linear modules Limit switch with/without connector box
Limit switch preparation Standard: without connector box (N), with loose connector cables (L = 2 m)
LM
Limit switches are supplied as standard without connector box with 2 metre long cables (order code N); a connector box with completed cabling is available as an option (order code S). Limit switch mating connectors and cables are not included in the delivery but can be ordered ready-made from LINE TECH.
+ Direction
Reference point bridge Reference point in minus (–) direction Font (drive side) Bridge pin 1–5
Load
Reference point in plus (+) direction Rear (opposite drive side) Bridge pin 3–5
+ V DC
PNP Opener
0 V (GND)
Minus (–) direction (load) 0 V (GND) Plus (–) direction (load) +10...30 V (DC) Reference (load)
PNP Opener
0 V (GND)
Pin 1 Pin 2 Pin 3 Pin 4 Pin 5
– Direction
+ V DC
The connector pin assignment when using a connector box is shown in the diagram on the right. The individual pins are assigned as follows:
Plug connector with reference point bridge
Load
Plug connector
Optional: with connector box (S)
2 5
4
3
1
Colour code key for the diagrams:
Plug SFV50 acc. to IEC 60130-9
Load = black +V DC = brown 0 V (GND) = blue
0 V (GND)
+ V DC
PNP Opener Load
PNP Opener
+ V DC
+ Direction
0 V (GND)
+ V DC
Load
PNP Opener
Reference
0 V (GND)
– Direction
Load
Plug connector with additional reference switch
2 4 1
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5 3
Plug SFV50 acc. to IEC 60130-9
51
LINEAR MODULES with ball screw drive Dimensions for motor mounting; straight fit
Straight motor mounting Intermediate flange
LM
Motor plate
Motor
Coupling
Length of straight motor mounting
L
øD
K
LS
E
øD
ød
LW
Coupling
LF
Nominal size
Dimensions LF ±2 [mm]
LM3… LM3... LM4...
f1
LS + E + LW
LM5...
Coupling
E
f1
Dimensions [mm]
Drive torque [Nm]
LS [mm]
Weight * [kg]
if LW > f1
Size
L
32
0.500
Size 14
14
35 30
32
0.580
Size 19
19
36
0.640
Size 19
24
55
1.800
Size 24
ø D ø d
f1
E
ø DK
TN
≤ 16
11
13 32.2
66 40
≤ 20
25
16 43
17
34
78 55
≤ 28
30
18 57
40
120
6.3
Tmax 25
* Flange including coupling Motor dimensions ** ** The following dimensions
LW
øZ
øDM
F
ødW
LK
B
LZ
ø DM ______________ [mm]
LW ______________ [mm]
B
ø dW ______________ [mm]
______________ [mm]
F ______________ [mm] LK ______________ [mm]
LZ ______________ [mm] ø Z ______________ [mm]
are required to determine the motor mounting.
52
LINE TECH – Swiss made Linear Technology
LINEAR MODULES with ball screw drive Dimensions for motor mounting; lateral fit
Lateral motor mounting Motor
LM
Belt drive housing
Motor pinion No. of teeth = zM Toothed belt LM pinion No. of teeth = zLM
i = zM : zLM
E
F
Carriage
K
LG
Dimensions for lateral motor mounting G
H
Nominal size
LM3…
LM4...
LM5...
Dimensions [mm]
i
E
1:1
130…135 (132.5)
1:1.5
131…139 (135)
1:2
No. of teeth
[mm]
[kg]
32
32
ø19
425
1.600
32
48
ø19
475
1.800
131.5…135.5 (133.5)
24
48
ø12
450
1.700
1:1
130...135 (132.5)
32
32
ø19
425
1.600
1:1.5
131...139 (135)
32
48
ø19
475
1.800
1:2
131.5...135.5 (133.5)
24
48
ø12
450
1.700
1:1
163.5...171.5 (167.5)
48
48
ø25
575
2.910
1:1.5
170.5...178.5 (174.5)
32
48
ø19
550
2.800
1:2
168.5...176.5 (172.5)
27
54
ø14
550
2.900
100
120
43
60
43
54
73
K
46
46
65
LG
Weight
ø dW
43
H
Belt length
zLM
100
G*
Max.
zM
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F
F/2
247
247
300
53
LINEAR MODULES with toothed belt drive Dimensions for motor mounting; straight fit
Straight motor mounting
LM
Intermediate flange
Coupling Motor plate
Motor
Length of motor mounting
Coupling
øD
ød
øD
K
LW E LS
LF
L
f1
Nom. size
Dimensions LF ±2 LS [mm] [mm]
E
Coupling if LW > f1
Dimensions [mm]
Weight * [kg]
Size
L
ø D ø d
f1
f1
E
ø DK
Drive torque [Nm] TN Tmax
LM3…
33
0.780
Size 19
19
66 40
≤ 20
25
16 43
17
34
LM4...
35
1.150
Size 19
24
78 55
≤ 28
30
18 57
40
120
35
1.250
Size 24
LM5...
44
1.100
Size 19
LM5...
44
1.400
Size 24
LM4...
LS + E + LW
Motor dimensions **
** The following dimensions LW
øZ
øDM
F
54
ødW
LK
B
* Flange including coupling
LZ
ø DM ______________ [mm]
LW ______________ [mm]
B
ø dW ______________ [mm]
______________ [mm]
F ______________ [mm] LK ______________ [mm]
LZ ______________ [mm] ø Z ______________ [mm]
are required to determine the motor mounting.
LINE TECH – Swiss made Linear Technology
linear modules with toothed belt drive Dimensions for motor fitting; gear mounting (1/2)
Standard worm drive HPG…-A7… (FH) 1)
High-performance servo worm drive HPG…-A1… / HPG…-A2… (AE) 1)
Coupling
Coupling Motor plate
LM
Motor plate
Gear
Gear
Feather key Gear mounting plate
1)
Outside tensioning set Gear mounting plate
Possible gear reductions: 1: 2 / 3 / 4 / 5 / 6 / 8 / 10 / 13.33 / 16 / 24 / 30 / 47 / 60
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55
LINEAR MODULES with toothed belt drive Dimensions for motor fitting; gear mounting (2/2)
Dimensions for gear mounting Assembly direction: E + L D
Assembly direction: F + K
B
x
A
C
D
=
A A
C
A
A
High-performance servo worm drive HPG…-A1… / HPG…-A2… (AE) 1)
E/2
E G
E/2
E
E+F+G
F
F
Standard worm drive HPG…-A7… (FH) 1)
E+F
D
x
C A
= D
C
=
=
B A
=
B
=
A
LM
=
B =
x
Assembly direction: G + H
x
Assembly direction: D + M
Nominal size
LM3...
Gear box type
Casing dimensions [mm] D
E
F
G*
[kg]
85
90
100
40
65
12
–
0.500
1.900
20...33
85
90
100
40
65
12
18.5 0.500
2.020
45
20...33
98
45
33...43
108
120
135
50
85
20
–
45
20...33
98
45
33...43
108
120
135
50
85
20
23.5 1.200
60
25...40
120
60
40...50
130
60
50...65
145
8.700
60
25...40
120
8.800
HPG…-A1 / 2… (AE) 1) 60
40...50
130
60
50...65
145
90
40...62
172
90
62...82
192
90
40...62
172
90
62...82
192
HPG…-A7… (FH) 1) HPG…-A1 / 2…
(AE) 1)
HPG…-A1 / 2… (AE) 1)
HPG…-A7… (FH) 1)
HPG…-A7… (FH) 1) LM5... HPG…-A1 / 2… (AE) 1)
1)
[kg]
C
HPG…-A7… (FH) 1)
LM4...
Gear
B
x
LW
30
20...33
30
A
Weight
1.200
3.900 4.000 4.100 4.200 8.500
150
150
180
180
65
65
110
110
25
25
–
2.200
25.0 2.200
8.650
8.850 8.900
200
250
100
150
25
–
3.800
200
250
100
150
25
30.0 3.800
22.800 22.900 23.700 23.800
Possible gear reductions: 1: 2 / 3 / 4 / 5 / 6 / 8 / 10 / 13.33 / 16 / 24 / 30 / 47 / 60
56
LINE TECH – Swiss made Linear Technology
LM
noteS
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57
LINEAR MODULES Attachment accessories; clamps
Mounting options
LM3.../LM5...
LM4...
Caution: Only attach and support the linear modules on the base profile, not on the end plates. Nominal size
12
M6
Dimensions [mm] A
B
C C1)
C
LM3…
76.8
88.8
40
A±0.1
A±0.1
LM4...
94.0
108.0
531)
B
B
LM5...
132.0
150.0
85 possible for size LM4 with planning by LINE TECH during production
Clamps
C
B
Type I
F
D
A B
C
C
C
H
Recommended number of clamps: 4 per metre and side
G
K
E
H
1)
J
LM
The linear modules are secured with clamps or sliding blocks.
Type II A
Nominal Dimensions [mm] size Type A B I LM3…
10
II
10
II
F
G*
H
J
K
19.0
12.0
16
11.9
6
ø11
ø 6.5
22.0
15.0
20
14.0
7
ø11
70 108
19
25.7 ...
16.7
28
20.0
9
ø 15
Art. No.
[kg] ……
…………
0.118
P-54376/1
0.195
M-40023/1
……
…………
0.412
M-50158/1
……
…………
ø 6.5
...
I
58
E
60 80
II
D
20
I
LM5...
C …
80
LM4...
Weight
ø 9.0
LINE TECH – Swiss made Linear Technology
LINEAR MODULES Attachment accessories; sliding blocks
Sliding blocks
LM
Sliding blocks having the relevant groove width can be used to mount add-on parts to the base profile.
Sliding block types NS5, NS6 and NS8 can be used in line with the groove width (see profile cross-sections, pages 9 to 11). Sliding blocks are available from LINE TECH. Size, material and connection thread as per the following order system (e.g. NS6 St M5) must be defined as the order number. The available types are listed opposite.
a
Material
Dimensions [mm] Groove width
a (thread)
5
M3 / M4 / M5
steel / stainless steel
6
M4 / M5 / M6
steel / stainless steel
8
M4 / M5 / M6 / M8
steel / stainless steel
Order designation for sliding blocks Examples: NS6 St M5 Sliding block NS Groove width
NS 6 St M5 Thread size (dim. â&#x20AC;&#x153;aâ&#x20AC;?) M3 / M4 / M5 / M6 / M8 Material
5 6 8
St = steel Inox = stainless steel
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59
LINEAR MODULES Grease points (1/2)
LM3..R..N
LM3..Z..N Runner blocks 1) 3)
LM
Ball screw
1) 3)
Runner blocks 1) 3)
LM3..R..L/R
LM3..Z..L/R Ball screw 1) Runner blocks 1)
Runner blocks 1)
Runner blocks 2)
LM4..R..N
Runner blocks 2)
LM4..Z..N
Ball screw 1) 3)
Runner blocks 1) 3)
Runner blocks 1) 3)
LM4..R..L/R
LM4..Z..L/R Runner blocks 1)
Ball screw
1)
Runner blocks 1)
Runner blocks 2)
60
Runner blocks 2)
LINE TECH â&#x20AC;&#x201C; Swiss made Linear Technology
LINEAR MODULES Grease points (2/2)
LM5..R..N
LM5..Z..N Runner blocks 1) 3)
LM
Ball screw 1) 3)
Runner blocks 1) 3)
LM5..R..L/R
LM5..Z..L/R Runner blocks 1) Runner blocks 1)
Ball screw
1)
Runner blocks 2)
Grease points Different lubricating nipples are on the linear module carriages: 1) Lubricating nipple to DIN 3405 2) Lubricating nipple to DIN 71412 3) Lubrication either on left or right side Greasing positions are not dependent on stroke.
Runner blocks 2)
Grease gun
Standard grease LINE TECH recommends the following grease for lubrication: Microlube GBU Y 131 Art. no.: ZPE.FETTPRESSE-03
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61
62
LINE TECH â&#x20AC;&#x201C; Swiss made Linear Technology
Line tech BM bridge modules Table of contents
– Product overview___________________________________________________ 64–65 – Design fundamentals / Lubrication / Maintenance____________________________66 – Profile cross-sections____________________________________________________67 – Bridge module with ball screw drive________________________________________68 - Details for ball screw drive / general technical details – Bridge module with belt drive_____________________________________________69 - Details for toothed belt drive / general technical details – Bridge module with ball screw drive; load rates and torques___________________70 – Bridge module with toothed belt drive; load rates and torques__________________71 – Permissible speeds______________________________________________________72 – Permissible deflection____________________________________________________73
BM
– Bridge modules with ball screw drive - Designation system________________________________________________ 74–75 - Information for selection » Motor mounting preparation______________________76 - Dimensions BM4…BR…N (with steel strip)________________________________78 - Dimensions BM4…BR…L/R ____________________________________________79 (with lateral support rail left/right, with steel strip) - Dimensions BM4…BR…V/W ___________________________________________80 (with lateral profile left/right, with steel strip) – Bridge modules with toothed belt drive - Designation system________________________________________________ 82–83 - Information for selection » Motor mounting preparation__________________ 84–86 - Dimensions BM4…NZ…N (without protective strip)_________________________88 - Dimensions BM4…BZ…N (with steel strip)_________________________________89 - Dimensions BM4…NZ…L/R ____________________________________________90 (with lateral support rail left/right, without protective strip) - Dimensions BM4…BZ…L/R ____________________________________________91 (with lateral support rail left/right, with steel strip) - Dimensions BM4…NZ…V/W ____________________________________________92 (with lateral profile left/right, without protective strip) - Dimensions BM4…BZ…V/W ____________________________________________93 (with lateral profile left/right, with steel strip) – Limit switch; fitting / preparation / plug connector________________________ 94–95 – Motor mounting straight/lateral with ball screw drive______________________ 96–97 – Motor mounting straight/lateral with toothed belt drive____________________ 98–99 – Attachment accessories; clamps / sliding blocks_______________________ 100–101 – Grease points________________________________________________________ 102
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63
Bridge modules Product overview
BM…Z…N Bridge module with toothed belt drive
BM…R…L/R Bridge module with ball screw drive and lateral support rail left/right
BM…Z…L/R Bridge module with toothed belt drive and lateral support rail left/right
BM…R…V/W Bridge module with ball screw drive and lateral profile left/right
BM…Z…V/W Bridge module with toothed belt drive and lateral profile left/right
BM
BM…R…N Bridge module with ball screw drive
64
LINE TECH – Swiss made Linear Technology
Bridge modules Product overview
LINE TECH bridge modules are precision, ready-to-install, modular linear systems with linear guide and two drive variants, ball screw and toothed belt drive. Cantilever axles and axles with higher intrinsic inertia are specific application areas. One size (BM4) is currently available. Advantages
Structure
– Compact dimensions – Optimum running performance together with high load ratings and high level of rigidity with either one or two integrated, no-play linear guides – Either ball screw or toothed belt drive – Simple motor mounting by centering and thread on driving head – Greasing by central grease points – Design aligned to application possible
– Compact aluminium base profile – Ready-to-install bridge modules in any lengths – Carriages made of aluminium
BM4…V/W
H
BM4…L/R
H
B
B
B
Bridge module
Dimensions
Load ratings
Type
BxH [mm]
C0 [kN]
BM4…N
BM
– Motor mounting – Limit switch – Multi-axis systems
H
BM4…N
Customised options
C [kN]
80 x 165
59.9
34.2
BM4…L/R
117 x 174
119.9
68.4
BM4…V/W
165 x 180
119.9
68.4
Please refer to pages 68 to 71 for load capacities.
www.linetech.ch
65
Bridge modules
BM
Design fundamentals / Lubrication / Maintenance
LINE TECH bridge modules
Lubrication
Maintenance
LINE TECH bridge modules with ball screw or toothed belt drive are modular, ready-to-install linear units with drive. Sealed rail guiding elements are employed. Guides and drive are protected from external factors (such as dirt and chippings) by a steel strip / the toothed belt. The base profile as well as the lateral profile are made of aluminium alloy and manufactured with the extrusion process. Additional limit switches fitted on the outside, in conjunction with motors and a controller, ensure correct positioning of the carriage and provide protection against overrun. The selected design provides for a high level of performance with the most compact dimensions.
LINE TECH bridge modules are lubricated with Microlube GBU Y 131 at the factory. This quality grease offers outstanding properties for the guidance and screw drive elements as well. Greasing should be carried out at regular intervals, depending on the load and area of operation. On an average, re-greasing is required every 500 hours. All roller bearings are greased for life and thus do not require any maintenance. Correct and adequate greasing can substantially prolong the life of bridge modules.
LINE TECH bridge modules are maintenance-free (apart from re-greasing required).
Service temperature The permissible operating temperature (between 5 and 80 °C) is determined by the synthetic materials used. The specifications of the relevant manufacturers apply for motors and control units.
Note: Also follow here the instructions on the grease points, page 102.
BM4…R… with ball screw drive
BM4…Z… with toothed belt drive
3)
3) 5)
6a)
7)
1)
1) Base profile 2) Lateral profile 3) Top carriage
66
5)
6b)
4)
2)
4) Lateral carriage 5) Angle
4)
7)
1)
2)
6a) Ball screw drive 6b) Toothed belt drive 7) Linear guides
LINE TECH – Swiss made Linear Technology
Bridge modules Profile cross-sections BM4…R/Z…
BM4…R/Z…N
BM4…R/Z…L/R with lateral support rail left/right
A
20
18
55
27
128
D
20
44
44
80
80
Grooves BM4…
4447 130
C
47 7.05 7.05
2.5
3
16.4
14.2
16.4
D
14.2 14.2 8.2
8.2
6
6
6.2
6.2
9.75
18 44
130
DC
5
D 20
5
20
11.5
18
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6.2 2.5
18
18
59
A
D
C
B
9.75 9.75
9.75 9.75
C
3
3
B
14.2
B
6
B
3
11.53
B
B
A
6
C
27
180 27 128 59
128
180
C
3
9.75
A
8.2 6.2
165 6.2
165
8.2
BM4…R/Z…V/W with lateral profile left/right
A
D
6.2
A
B
18
B
59
B
174
B 27
C
59
128
165
C
BM
117
60
67
Bridge modules with ball screw drive Details for ball screw drive / general technical details for bridge module
Details for ball screw drive (BSD)
BM
BSD
Axial load rates
Size
dxp
C0
[mm]
[N]
Positioning accuracy
Repeating accuracy
Acceleration
Axial play
Cdyn
amax
Type
[N]
[m /s2]
[μm /mm]
[mm] < 0.05 1)
BM
BM4…R…
20 x 20
5 705
4 912
< 0.03 1)
52 / 300
10.0
< 0.01 1)
Idle torque
Axial play [mm]
A
< 0.20
R
< 0.02
V
—
[Nm] 0.200 0.400
d x p = screw diameter x thread pitch 1) backlash not factored in A = axial play R = reduced play V = preloaded
General technical details for bridge module with ball screw drive
BM
Movement speed
Moments of inertia
Stroke max.
Steel strip
Z
Feed and friction force
Moved mass
FV
mb
[N]
[kg]
Y
Guide
Drive
vmax
vmax
IY
IZ
[m/s]
[m/s]
[cm4]
[cm4]
[mm]
BM4…R…N
5.0
2)
708
332
3 000
BM4…R…L/R
5.0
2)
721
401
3 000
BM4…R…V/W
5.0
2)
1 074
834
3 000
Type
2)
without
25.00
with
35.00
without
50.00
with
60.00
without
50.00
with
70.00
2.500
4.390
6.820
for ball screw drive, dependent on rotational speed characteristics, spindle length and relevant critical rotational speed.
68
LINE TECH – Swiss made Linear Technology
Bridge modules with toothed belt drive Details for toothed belt drive / general technical details for bridge module
Details for toothed belt drive
BM
Toothed belt drive
Size
Type/division Pinion
HTD 5 M
Positioning accuracy
Repeating accuracy
Acceleration
… /1000 mm
amax
Stroke/rev Tension 3)
F
d3 x lR [mm]
[mm]
[mm/m]
[N]
[μ /mm]
[mm]
[m/s2]
65.25 x 45
205
0.105
… 1)
200/1000 2)
< 0.20 2)
50.0 1)
BM
BM4…Z…
Axial load
d3 x lR = pinion diameter x pinion width 1) depending on speed and load ➞ see diagram on page 72 2) backlash not factored in 3) belt tension/metre [mm/m] per 100 N tensile force
General technical details for bridge module with toothed belt drive
BM
Movement speed
Moments of inertia
Stroke max.
Feed and friction force
Moved mass
FV
mb
[N]
[kg]
without
10.00
2.100
with
25.00
2.120
without
25.00
2.150
with
35.00
2.170
without
50.00
4.080
with
60.00
4.100
without
50.00
6.710
with
70.00
6.730
Steel strip
Z
Y
Guide
Drive
vmax
vmax
IY
IZ
[m/s]
[m/s]
[cm4]
[cm4]
[mm]
5.0
4)
708
332
6 180
BM4…Z…N
5.0
4)
708
332
6 180
BM4…Z…L/R
5.0
4)
721
401
6 180
BM4…Z…V/W
5.0
4)
1 074
834
6 180
Type
BM4…N…N
5)
4)
for toothed belt drive, dependent on load and speed and permissible movement speed of the linear guide ➞ see diagram on page 72 5) variant without drive
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69
Bridge modules with ball screw drive Load ratings and torques
BM4…R…L/R with lateral support rail
BM4…R…N
BM4…R…V/W with lateral profile
Mx
Torques
Mx
Mx My
My
BM
My
Mz
Mz
Load ratings
Cz2
Mz
Cz1 Cy2
Cy1
Bridge module
Maximum permissible load [kN]
Maximum permissible torque [Nm]
Type
static
static
Cy0 1,2 BM4…R…N
dynamic Cz0 1,2
Cy1,2
Cz1,2
Mx0
dynamic My0
Mz0
Mx
My
Mz
59.9
59.9
34.2
34.2
646
1 107
1 107
400
1 069
1 069
BM4…R…L/R
119.9
119.9
68.4
68.4
3 030
3 395
3 395
1 868
3 056
3 056
BM4…R…V/W
119.9
119.9
68.4
68.4
4 296
3 523
3 523
3 060
3 150
3 150
Expedient load
Note on dynamic load ratings and torques The determination of dynamic load ratings and torques is based on a 50, 000 m stroke. If comparative values must be
70
calculated for a 100, 000 m stroke, the values for Mx, My, Mz and C must be divided by the factor 1.26.
With a view to serviceable life, loads of less than 20% of the dynamic load ratings have generally proved to be expedient.
LINE TECH – Swiss made Linear Technology
Bridge modules with belt drive Load ratings and torques
BM4…Z…N
BM4…Z…L/R with lateral support rail
BM4…Z…V/W with lateral profile
Mx
Torques
Mx
Mx My
My
BM
My
Mz
Mz
Load ratings
Cz2
Mz
Cz1 Cy2
Cy1
Bridge module
Maximum permissible load [kN]
Maximum permissible torque [Nm]
Type
static
static
Cy0 1,2 BM4…Z…N
dynamic Cz0 1,2
Cy1,2
Cz1,2
Mx0
dynamic My0
Mz0
Mx
My
Mz
59.9
59.9
34.2
34.2
646
1 573
1 573
400
1 446
1 446
BM4…Z…L/R
119.9
119.9
68.4
68.4
3 030
3 860
3 860
1 868
2 432
2 432
BM4…Z…V/W
119.9
119.9
68.4
68.4
4 926
4 844
4 844
3 060
4 210
4 210
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71
Bridge modules Permissible speeds
Permissible speeds...
… for bridge module with ball screw drive (BM4…R…)
1)
vmax
[m/min] 80 70 60 50 40 30 20 10
BM
Caution: For ball screw drive, note the rotational speed characteristics, spindle length and relevant critical rotational speed.
KGT 20x20
L [mm] 200
400
600
800 1000 1200 1400 1600 1800 2000 2200 2400 2600
… for bridge module with toothed belt drive (BM4…Z…)
1)
vmax
[m/min] 300 280 260 240 220 200 180 160 140 120 100 80 60 40 20
Caution: For toothed belt drive, the permitted movement speed of the linear guide, and load, are authoritative.
BM4…Z…
F [N] 200
400
600
800
1000
1200
1400
1600
1800
Please also pay attention to the motor speeds.
1)
greater accuracy on request L = overall length of the bridge module F = axial load
72
LINE TECH – Swiss made Linear Technology
Bridge modules Permissible deflection
fmax [mm] 1.2 1.0
f max
0.8
N 00 15 0N 100
0.6 0.4
N 500 N 250 0 N LM [mm]
0.2
The following diagrams apply for: – firm clamping (40–50 mm per side) – 3–4 screws per side – solid base
750
1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500
BM
500
3
50
fmax [mm]
N
2.5
0N
0N
…with toothed belt drive
0
If increased demands are made on system accuracy we recommend supporting the bridge module along its entire length.
250
25 0 20 0 N 00 N 15 00 N 10 00 N
The maximum permissible deflection is limited by the maximum deflection angle of 5’. Exceeding this value without support will have a negative effect on the unit’s service life.
25
If the maximum permissible deflection is exceeded, the bridge modules must be additionally supported.
2 00 500 N N
Bridge modules may be assembled self-supporting. However, the deflection (which limits the possible load) must be taken into consideration.
BM4…N resp. BM4…L/R …with ball screw drive
20
Permissible deflection
2
f max
1.5 1 0.5
LM [mm] 500
1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000
BM4…V/W …with ball screw drive fmax [mm] 1.2
20 25 00 00 N N
1.0 0.8
f max
0.6
N 00 15 N 0 100 N 500 N 250 0 N LM [mm]
0.4 0.2
1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500
25
00
fmax
fmax [mm] 3
LM / 2 F
N
2.5 2
0
LM
f max
1.5 1
fmax
0.5
LM [mm] 500
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0N
…with toothed belt drive
N
750
10 0
F
500
50 0
250
25 0N
LM LM / 2
N 20 00 N 15 00 N
Mounting positions: horizontal
1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000
73
Bridge modules with ball screw drive Designation system
BM 4 . 2 . 0500 B R 020 . 1
Bridge module (designation example) Design BM = bridge module with linear guide Size H B
BM
H
= size 80 mm H
4
B
B
Type
BM4...N
BM4...L/R
BM4...V/W
B x H [mm]
80 x 165
117 x 174
165 x 180
Configuration 2 = 2 runner blocks (1 carriage) *** … = special execution 1) Stroke absolut [mm] Protective covering B = with steel strip *** N = without protective strip Drive R = rolled ball screw *** N = without drive Stroke per revolution [mm] 020 = size 4; ball screw with pitch 20 mm *** … = other pitch 1) Limit switches 0 1 2 3 4
= = = = =
without limit switch 2 limit switches, reference point at front (drive side) 2 limit switches, reference point at rear (opposite drive side) 2 limit switches + additional reference switch at front (drive side) 2 limit switches + additional reference switch at rear (opposite drive side)
* seen from motor opposite side towards motor ** available for lateral motor mounting only *** standard version 1) on request
74
LINE TECH – Swiss made Linear Technology
. 02 . 0 F - S 7 R L N N 5 8 3 _ _ _
583...
= drawing type
Lateral support rail / profile N L R V W
= = = = =
without lateral support rail / profile *** lateral support rail left lateral support rail right lateral profile left lateral profile right
Connector box N = without connector box (loose cable L = 2.0 m) *** S = with connector box
BM
Mounting position of limit switches / connector box N = without limit switches / connector box *** L = limit switches / connector box mounting left * R = limit switches / connector box mounting right * Preload ball screw drive (BSD) A R V N
= = = =
BSD with axial play BSD with reduced axial play *** BSD preloaded without drive
Tolerance class ball screw drive (BSD) 7 = Tolerance class BSD: T7 (52 µm / 300 mm) *** N = without drive Material protective strip S = steel strip *** R = stainless steel strip N = without protective strip Motor mounting N = without motor mounting *** F = mounting plate for standard motor S = mounting plate for special motor Reduction 0 = without reduction (1:1) *** 1 = reduction 1:1.5 ** 2 = reduction 1:2 ** Assembly stage 00 = without drive 01 02 04 05 06 07
= = = = = =
free spindle end *** with coupling and intermediate plate set up for lateral motor mounting right * set up for lateral motor mounting left * set up for lateral motor mounting top set up for lateral motor mounting bottom
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00
01
02
04
05
06
07
75
Bridge modules with ball screw drive Information for selection » Motor mounting preparation
Motor fitting preparation – assembly stages with ball screw drive LINE TECH bridge modules with ball screw drive can be supplied with different motor mount preparations. Refer to pages 96 and 97 for dimensions.
Assembly stage 02 With coupling and intermediate plate
Assembly stage 04 Belt drive housing for lateral motor mounting right
Assembly stage 05 Belt drive housing for lateral motor mounting left
Assembly stage 06 Belt drive housing for lateral motor mounting top
Assembly stage 07 Belt drive housing for lateral motor mounting bottom
BM
Assembly stage 01 Free spindle end
76
LINE TECH – Swiss made Linear Technology
BM
noteS
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77
Bridge module BM4…BR…N
78 ø12 h6
314 42
Stroke
48 4x M6x12
42
230 2
60
165
127
163
60
ø46 h6
BM
with ball screw drive, with steel strip
6
80 LM
50
20
L
36
60
8x M6x10
17.5
65
65
65
17.5
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Length ball screw [mm]
Length steel strip [mm]
Weight [kg]
BM4...BR…N
Stroke + 440
L – 70
L + 30
L – 36
11.24 kg + 1.55 kg/100 mm Stroke
CAD data is available from www.linetech.ch
78
LINE TECH – Swiss made Linear Technology
Bridge module BM4…BR…L/R with ball screw drive and lateral support rail left/right, with steel strip
LM
20
60
163
126
80
50 36
4x M6x12
60
220
6
BM
48
60
47 45 65 65
Stroke 6x M6x9
174
314
29
78 ø12 h6
ø46 h6
BM4…BR…L BM4…BR…R
117
L 17.5 65
65
14x M6x10
35.5
60
47 60
65
50 65 65 230
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Length ball screw [mm]
Length steel strip [mm]
Weight [kg]
BM4...BR…L/R
Stroke + 440
L – 70
L + 30
L – 36
14.00 kg + 1.80 kg/100 mm Stroke
CAD data is available from www.linetech.ch
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79
Bridge module BM4…BR…V/W with ball screw drive and lateral profile left/right, with steel strip
BM4…BR…V BM4…BR…W
Stroke
314
126
17.5
60
4x M6x12
60
17.5
6
180
105
24
37
23
60
60
ø12 h6
20x M6x15
48
127
163
ø46 h6
BM
78
130
216 LM
50
20
165
L
36 230
65 60
8x M6x15
17.5
65 65 65
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Length ball screw [mm]
Length steel strip [mm]
Weight [kg]
BM4...BR…V/W
Stroke + 440
L – 70
L + 30
L – 36
19.04 kg + 2.13 kg/100 mm Stroke
CAD data is available from www.linetech.ch
80
LINE TECH – Swiss made Linear Technology
BM
noteS
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81
Bridge modules with toothed belt drive Designation system
BM 4 . 2 . 0500 N Z 205 . 1
Bridge module (designation example) Design BM = bridge module with linear guide Size H
H
= size 80 mm H
4
BM
B
B
B
Type
BM4...N
BM4...L/R
BM4...V/W
B x H [mm]
80 x 165
117 x 174
165 x 180
Configuration 2 = 2 runner blocks (1 carriage) *** … = special execution 1) Stroke absolut [mm] Protective covering B N
= steel strip = without protective strip ***
Drive Z N
= toothed belt drive *** = without drive
Stroke per revolution [mm] 205 = toothed belt with 205 mm stroke per revolution *** … = other stroke per revolution 1) Limit switches 0 1 2 3 4
= = = = =
without limit switch 2 limit switches, reference point at front (drive side) 2 limit switches, reference point at rear (opposite drive side) 2 limit switches + additional reference switch at front (drive side) 2 limit switches + additional reference switch at rear (opposite drive side)
* seen from motor opposite side towards motor ** available for lateral motor mounting only *** standard version 1) on request 2) details see gear mounting, page 99
82
LINE TECH – Swiss made Linear Technology
. 12 . 0 N - S N N L N N 5 8 3 _ _ _
583...
= drawing type
Lateral support rail / profile N L R V W
= = = = =
without lateral support rail / profile *** lateral support rail left lateral support rail right lateral profile left lateral profile right
Connector box N = without connector box (loose cable L = 2.0 m) *** S = with connector box
BM
Mounting position of limit switches / connector box N = without limit switches / connctor box *** L = limit switches / connctor box mounting left * R = limit switches / connctor box mounting right * Gear box mounting N = without gear *** D = top / rear E = top / front
F = back / bottom G = rear / top H = front / top
K = front / bottom L = bottom / front M = bottom / back
Drive shaft N S H O
= = = =
standard drive shaft *** drive shaft for standard worm gear FH 2) drive shaft for high-performance servo worm gear AE 2) without drive shaft
Material protective strip N = without protective strip *** S = steel strip R = stainless steel strip Motor mounting N = without motor mounting *** F = mounting plate for LINE TECH motor S = mounting plate for special motor Reduction 0 = without reduction *** X = i = __________ (in conjunction with gear type FH or AE) 2) Assembly stage
00
11
12
00 = without drive 11 12 13 14 17 18 19 25 26 27 28
= = = = = = = = = = =
free shaft end right * free shaft end left * 13 shaft end right with coupling and intermediate plate * shaft end left with coupling and intermediate plate * free shaft ends on both sides (passing shaft) 18 shaft end on both sides, with coupling and intermediate flange right * shaft end on both sides, with coupling and intermediate flange left * shaft end right with gear mounting * shaft end left with gear mounting * shaft end on both sides, right with gear mounting * shaft end on both sides, left with gear mounting *
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26
27
14
17
19
25
28
83
Bridge modules with belt drive Information for selection » Motor mounting preparation (1/3)
Motor mounting preparation – assembly stages with toothed belt drive LINE TECH bridge modules with toothed belt drive can be supplied in different assembly stages as preparation for motor mounting. Refer to pages 98 and 99 for dimensions.
Assembly stage 12 Free shaft end left*
Assembly stage 13 Shaft end right* with coupling and intermediate flange
Assembly stage 14 Shaft end left* with coupling and intermediate flange
Assembly stage 00 Without drive
Assembly stage 17 Free shaft ends on both sides
BM
Assembly stage 11 Free shaft end right*
* seen from motor opposite side towards motor
84
LINE TECH – Swiss made Linear Technology
Bridge modules with belt drive Information for selection Âť Motor mounting preparation (2/3)
Assembly stage 19 Shaft ends on both sides, left* with coupling and intermediate flange
Assembly stage 25 Shaft end right* with gear mounting plate
Mounting condition 26 Shaft end left* with gear mounting plate
Assembly stage 27 Shaft ends on both sides, right* with gear mounting plate
Assembly stage 28 Shaft ends on both sides, left* with gear mounting plate
BM
Assembly stage 18 Shaft ends on both sides, right* with coupling and intermediate flange
* seen from motor opposite side towards motor
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85
Bridge modules with belt drive Information for selection » Motor mounting preparation (3/3)
Motor mounting preparation – mounting options (alignment) of worm drives For assembly stages 25 to 28 (see Page 85), the gear mounting plate can be pre-mounted differently depending on gear mounting and motor alignment required:
Gear box mounting E Gear towards front* and top
Gear box mounting F Gear towards back* and bottom
Gear box mounting G Gear towards back* and top
Gear box mounting H Gear towards front* and top
Gear box mounting K Gear towards front* and bottom
Gear box mounting L Gear towards front* and bottom
Gear box mounting M Gear towards back* and bottom
BM
Gear box mounting D Gear towards back* and top
* seen from motor opposite side towards motor
86
LINE TECH – Swiss made Linear Technology
BM
noteS
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87
Bridge module BM4…NZ…N
132
276
8
132
Stroke
260
8
106
145 ø64 H7 x 1.5 54
80
LM
115
ø19 h7
88
50
4x M6x12
165
BM
with toothed belt drive, without protective strip
35
115
L
60
8x M6x10
32.5
65
65
65
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Weight [kg]
BM4...NZ…N
Stroke + 540
L – 230
2 x Stroke + 900
9.70 kg + 1.36 kg/100 mm Stroke
CAD data is available from www.linetech.ch
88
LINE TECH – Swiss made Linear Technology
Bridge module BM4…BZ…N with toothed belt drive, with steel strip
344 42
132
Stroke
260
BM
132
42
ø64 H7 x 1.5 54
80
LM
115
ø19 h7
106
145
165
88
50
4x M6x12
35
115
L
60
8x M6x10
32.5
65
65
65
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Length steel strip [mm]
Weight [kg]
BM4...BZ…N
Stroke + 608
L – 230
2 x Stroke + 1040
L – 12
10.70 kg + 1.38 kg/100 mm Stroke
CAD data is available from www.linetech.ch
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89
Bridge module BM4…NZ…L/R with toothed belt drive and lateral support rail left/right, without protective strip
276
8
260
8
65 65 65
132
6x M6x9
174
145
50
60
88
Stroke
ø64 H7 x 1.5
54
106
132
29
BM
4x M6x12
BM4…NZ…L BM4…NZ…R
80
220 LM
115
115
117
L 32.5 65
14x M6x10
A
35
60
47 60
65
35.5
65
A
ø19 h7
65 65 65
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Weight [kg]
BM4...NZ…L/R
Stroke + 540
L – 230
2 x Stroke + 900
12.39 kg + 1.59 kg/100 mm Stroke
CAD data is available from www.linetech.ch
90
LINE TECH – Swiss made Linear Technology
Bridge module BM4…BZ…L/R with toothed belt drive and lateral support rail left/right, with steel strip
BM4…BZ…L BM4…BZ…R
6x M6x9
ø64 H7 x 1.5
145
50
60
65 65 65
BM
42
132
54
106
260
42 88
Stroke
174
344
29
4x M6x12
132
80
220 LM
115
115
117
L 32.5 14x M6x10
A
35
60
47 60
65
35.5
65 65
A
65 65 65
ø19 h7
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Length steel strip [mm]
Weight [kg]
BM4...BZ…L/R
Stroke + 608
L – 230
2 x Stroke + 1040
L – 12
13.54 kg + 1.61 kg/100 mm Stroke
CAD data is available from www.linetech.ch
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91
Bridge module BM4…NZ…V/W with toothed belt drive and lateral profile left/right, without protective strip
BM4…NZ…V BM4…NZ…W
Stroke 8 15
80 37 105
24
60
50
60
106
260 230
23
8 15
132
180
276
88
17.5
ø 64 H7 x 1.5
145
BM
4x M6x12
132
126
54
17.5
216 LM
115
20x M6x15
130 165 115
L A
35
65 60
A
8x M6x15 17.5
ø19 h7 65 65 65
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Weight [kg]
BM4...NZ…V/W
Stroke + 540
L – 230
2 x Stroke + 900
16.05 kg + 1.92 kg/100 mm Stroke
CAD data is available from www.linetech.ch
92
LINE TECH – Swiss made Linear Technology
Bridge module BM4…BZ…V/W with toothed belt drive and lateral profile left/right, with steel strip
BM4…BZ…V BM4…BZ…W
260
80
106
180
60
105
60
50
37
23
15
88
ø64 H7 x 1.5
17.5
126
54
17.5
216
20x M6x15
LM
115
BM
42
230
15
132
24
4x M6x12
42
145
Stroke
344
132
130 165 115
L A
35
65 60
A
8x M6x15
17.5
ø19 h7
65 65 65
Nominal size
Dimensions
Designation
L [mm]
LM [mm]
Belt length [mm]
Length steel strip [mm]
Weight [kg]
BM4...BZ…V/W
Stroke + 608
L – 230
2 x Stroke + 1040
L – 12
17.36 kg + 1.94 kg/100 mm Stroke
CAD data is available from www.linetech.ch
www.linetech.ch
93
Bridge modules Limit switch mounting
Limit switches
On request the following non standard limit switches are available:
The limit switches are used in conjunction with a control unit to limit the stroke (prevent overrunning of the carriage) and to define the reference position.
Note: At the factory the plus and minus limit switches are preset to a nominal stroke of 0 to +5 mm.
– PNP openers (PNP-NC) Supply: 10...30 V DC Current consumption off-load: < 10 mA Load: max. 200 mA
Limit switches / reference switch mounting overview
Note: If a lateral support rail (type LM… L/R) or a lateral profile (type BM...V/W) is selected, the limit switches can only be fitted on the opposite side.
Limit switch actuator
Special applications often require a separate reference point switch to be mounted between the positive and negative limit switches. The limit switch closest to the motor mounting (limit switch controller interface) is known as the forward limit switch.
Connector box Limit switch mounting Mounting left
Plus limit switch (+)
Reference switch
Minus limit switch (–)
Mounting right
Position of reference switch (LR) Front reference switch (motor side) Dimensions / switch gap 0.5…0.8 mm
15
51
LR
38
BM
The following diagrams show the mounting position of the limit switches. The reference position can be allocated either to the plus (+) or to the minus (-) limit switch.
– PNP make type (PNP-NO) – NPN break type (NPN-NC) – NPN make type (NPN-NO) – Reed switches – Mechanical switches
LINE TECH employs the following standard inductive limit switches:
Fitting position of limit switches
16
LR
30
LR = 20 mm
94
Rear reference switch (opposite motor side)
41.5
LINE TECH – Swiss made Linear Technology
Bridge modules Limit switch with/without connector box
Limit switch preparation Limit switches are supplied as standard without connector box with 2 metre long cables (order code N); a connector box with completed cabling is available as an option (order code S).
Standard: without connector box (N), with loose connector cables (L = 2 m)
Limit switch mating connectors and cables are not included in the delivery but can be ordered ready-made from LINE TECH. Optional: with connector box (S)
BM
+ Direction
Reference point bridge Reference point in minus (–) direction Front (drive side) Bridge pin 1–5
Load
Reference point in plus (+) direction Rear (opposite drive side) Bridge pin 3–5
+ V DC
PNP Opener
0 V (GND)
Minus (–) direction (load) 0 V (GND) Plus (–) direction (load) +10...30 V (DC) Reference (load)
PNP Opener
0 V (GND)
Pin 1 Pin 2 Pin 3 Pin 4 Pin 5
– Direction
+ V DC
The connector pin assignment when using a connector box is shown in the diagram on the right. The individual pins are assigned as follows:
Plug connector with reference point bridge
Load
Plug connector
2 5
4
3
1
Colour code key for the diagrams:
Plug SFV50 acc. to IEC 60130-9
Load = black +V DC = brown 0 V (GND) = blue
0 V (GND)
+ V DC
PNP Opener Load
PNP Opener
+ V DC
+ Direction
0 V (GND)
+ V DC
Load
PNP Opener
Reference
0 V (GND)
– Direction
Load
Plug connector with additional reference switch
2 4 1
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5 3
Plug SFV50 acc. to IEC 60130-9
95
Bridge modules with ball screw drive Dimensions for motor mounting; straight fit
Straight motor mounting Intermediate flange Motor plate
BM
Motor Coupling
Length of motor mounting
Coupling
LW E LS
øD
ød
øD
K
L
f1
LF
Nominal size
BM4…
Dimensions
Coupling
E
f1
Dimensions [mm]
Drive torque [Nm]
LF ±2 [mm]
LS [mm]
Weight * [kg]
when LW > f1
Size
L
LS + E + LW
35
1.200
Size 19
19
66 40
ø D ø d
f1
≤ 20 25
E
ø DK
16 43
TN
Tmax
17
34
* flange including coupling Motor dimensions ** ** the following dimensions
LW
øZ
øDM
F
ødW
LK
B
LZ
ø DM ______________ [mm]
LW ______________ [mm]
B
ø dW ______________ [mm]
______________ [mm]
F ______________ [mm] LK ______________ [mm]
LZ ______________ [mm] ø Z ______________ [mm]
are required to determine the motor mounting.
96
LINE TECH – Swiss made Linear Technology
Bridge modules with ball screw drive Dimensions for motor mounting; lateral fit
Lateral motor mounting Motor Belt drive housing
Motor pinion No. of teeth = zM
BM
Toothed belt BM pinion No. of teeth = zBM
i = zM : zBM
Dimensions for lateral motor mounting F
G
F/2
K
E
LG
H
Carriage
Nominal size
BM4…
Dimensions [mm]
i
E
1:1
130…135 (132.5)
1:1.5
131…139 (135)
1:2
131.5…135.5 (133.5)
www.linetech.ch
No. of teeth F
100
G*
43
H
126
K
46
LG
247
Max.
Belt length
Weight
zM
zBM
ø dW
[mm]
[kg]
32
32
ø19
425
1.600
32
48
ø19
475
1.800
24
48
ø12
450
1.700
97
Bridge modules with belt drive Dimensions for motor mounting; straight fit
Straight motor mounting
Intermediate flange
BM
Coupling Motor Motor plate
Length of motor mounting
Coupling
øD
ød
LW E LS
LF
øD
K
L
f1
Nominal size
BM4…
Dimensions
Coupling
E
f1
Dimensions [mm]
Drive torque [Nm]
LF ±2 [mm]
LS [mm]
Weight * [kg]
when LW > f1
Size
L
LS + E + LW
35
1.200
Size 19
19
66 40
ø D ø d
f1
≤ 20 25
E
ø DK
16 43
TN
Tmax
17
34
* flange including coupling Motor dimensions ** ** the following dimensions
LW
øZ
øDM
F
ødW
LK
B
LZ
ø DM ______________ [mm]
LW ______________ [mm]
B
ø dW ______________ [mm]
______________ [mm]
F ______________ [mm] LK ______________ [mm]
LZ ______________ [mm] ø Z ______________ [mm]
are required to determine the motor mounting.
98
LINE TECH – Swiss made Linear Technology
Bridge modules with belt drive Dimensions for motor mounting; gear mounting
Standard worm drive HPG…-A7… (FH) 1) Coupling Motor plate
High-performance servo worm drive HPG…-A1… / HPG…-A2… (AE) 1) Coupling Motor plate
Gear Fitted key Gear mounting plate
BM
Gear Outside tensioning set Gear mounting plate
Dimensions for gear mounting Assembly direction: D + M
Assembly direction: E + L D
Assembly direction: F + K
B
x
=
=
D
C
D C A
x
B = A
x
A =
A = =
B
=
B =
D
A
C
A
A
A
High-performance servo worm drive HPG…-A1… / HPG…-A2… (AE) 1) E/2
Standard worm drive HPG…-A7… (FH) 1)
Nominal size
Gear box type
E
Casing dimensions [mm] x
HPG…-A7… (FH) 1)
G
E+F+G
E/2
E
E+F
F
F
x C
Assembly direction: G + H
LW
A
20…33
98
45 33…43
108
20…33
98
Weight
Gear [kg]
B
C
D
E
F
G*
[kg]
120
135
50
85
20
–
1.200
3.900 4.000
BM4… HPG…-A1 / 2… (AE) 1)
45 33…43
1)
4.100 120
135
108
50
85
20
23.5 1.300 4.200
Possible gear reductions: 1: 2 / 3 / 4 / 5 / 6 / 8 / 10 / 13.33 / 16 / 24 / 30 / 47 / 60
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99
Bridge modules Attachment accessories; clamps
Mounting options The bridge modules are secured with clamps or sliding blocks. Caution: Only attach and support bridge modules on the base profile, not on the end plates. C
BM4…
Dimensions [mm] A
B
C
94
108
44
A±0.1 B
Clamps
H
C
B
Type I
F
G
K
E
D
A B
C
C
C
H
Recommended number of clamps: 4 per metre and side. J
BM
Nominal size
Type II A
Nominal Dimensions [mm] size Type A B
Weight C
D
E
F
G*
H
J
K
[kg]
Art. No.
I
…
…
…
…
…
…
…
…
…
…
…
on request
II
80
10
20
17.8
10.8
20
14
7
ø11
ø 6.5
0.148
M-40357/1
BM4…
100
LINE TECH – Swiss made Linear Technology
Bridge modules Attachment accessories; sliding blocks
Sliding blocks
BM
Sliding blocks having the relevant groove width can be used to mount add-on parts to the base profile.
Sliding block types NS5 and NS6 can be used in line with the groove width (see profile cross-sections, page 67). Sliding blocks are available from LINE TECH. Size, material and connection thread as per the following order system (e.g. NS6 St M5) must be defined as the order number. The available types are listed opposite.
a
Material
Dimensions [mm] Groove width
a (thread)
5
M3 / M4 / M5
Steel / Inox
6
M4 / M5 / M6
Steel / Inox
Order designation for sliding blocks Examples: NS6 St M5 Sliding block NS Groove width
NS 6 St M5 Thread size (dim. â&#x20AC;&#x153;aâ&#x20AC;?) M3 / M4 / M5 / M6 Material
5 6
St = steel Inox = stainless steel
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101
Bridge modules Grease points
BM..R..N
BM..Z..N Runner blocks 1) 3)
Ball screw
1) 3)
BM
Runner blocks 1) 3)
BM..R..L/R
BM..Z..L/R Ball screw 1) Runner blocks 1)
Runner blocks 1)
Runner blocks 2)
BM..R..V/W
Runner blocks 2)
BM..Z..V/W Ball screw 1) Runner blocks 1) Runner blocks
1)
Runner blocks 1)
Grease points Different lubricating nipples are on the bridge module carriages: 1) Lubricating nipple to DIN 3405 2) Lubricating nipple to DIN 71412 3) Lubrication either on left or right side Greasing positions are not dependent on stroke.
Runner blocks 1)
Grease gun
Standard grease LINE TECH recommends the following grease for lubrication: Microlube GBU Y 131 Art. no.: ZPE.FETTPRESSE-03
102
LINE TECH â&#x20AC;&#x201C; Swiss made Linear Technology
BM
noteS
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103
104
LINE TECH â&#x20AC;&#x201C; Swiss made Linear Technology
Line Tech KE compact units Table of contents
– Product overview_________________________________________________ 106–107 – Design fundamentals / Lubrication / Maintenance__________________________ 108 – Profile cross-sections__________________________________________________ 109 – Compact unit with ball screw drive - Details for ball screw drive_____________________________________________ 110 - General technical details for compact units______________________________ 111 - Load ratings and torques_____________________________________________ 112 – Permissible speeds____________________________________________________ 113 – Permissible deflection______________________________________________ 114–115
KE
– Compact units with ball screw drive - Designation system______________________________________________ 116–117 - Information for selection » Motor mounting preparation____________________ 118 - Dimensions KE1.2…AR…N___________________________________________ 120 (with 1 carriage and protective ribbons, without buffer) - Dimensions KE1.2…AR…P___________________________________________ 121 (with 1 carriage and protective ribbons, with buffer) - Dimensions KE1.4…AR…N___________________________________________ 122 (with 2 carriages and protective ribbons, without buffer) - Dimensions KE1.4…AR…P___________________________________________ 123 (with 2 carriages and protective ribbons, with buffer) - Dimensions KE2.2…AR…N___________________________________________ 124 (with 1 carriage and protective ribbons, without buffer) - Dimensions KE2.2…AR…P___________________________________________ 125 (with 1 carriage and protective ribbons, with buffer) - Dimensions KE2.4…AR…N___________________________________________ 126 (with 2 carriages and protective ribbons, without buffer) - Dimensions KE2.4…AR…P___________________________________________ 127 (with 2 carriages and protective ribbons, with buffer) - Dimensions KE3.2…AR…N___________________________________________ 128 (with 1 carriage and protective ribbons, without buffer) - Dimensions KE3.2…AR…P___________________________________________ 129 (with 1 carriage and protective ribbons, with buffer) - Dimensions KE3.4…AR…N___________________________________________ 130 (with 2 carriages and protective ribbons, without buffer) - Dimensions KE3.4…AR…P___________________________________________ 131 (with 2 carriages and protective ribbons, with buffer) – Limit switch; fitting / preparation / plug connector______________________ 132–133 – Motor mounting straight/lateral with ball screw drive____________________ 134–135 – Connecting plates_________________________________________________ 136–137 – Attachment accessories; clamps / sliding blocks_______________________ 138–139 – Cross table mounting__________________________________________________ 140 – Grease points________________________________________________________ 141 – Lubrication points for customer add-on___________________________________ 142
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105
compact units Product overview
KE…2…R… Compact unit with one carriage and ball screw drive
KE
KE…4…R… Compact unit with two carriages and ball screw drive
106
LINE TECH – Swiss made Linear Technology
compact units Product overview
LINE TECH compact units are precision, ready-to-install, modular linear systems with linear guides and ball screw drive for high performance. Linear systems for medium loads and precision requirements are typical application areas. Three sizes (KE1, KE2 and KE3) are currently available. Advantages
Structure
– Compact dimensions – Optimum running performance together with high load ratings and greater rigidity with either two (KE…2…) or four (KE…4…) integrated runner blocks – Actuation by ball screw drive – Simple motor mounting by centering and thread on driving head – Greasing by central grease points – Design aligned to application possible
– Compact aluminium base profile – Ready-to-install compact modules in any desired length – Carriages made of aluminium Customised options – Connection plate (KE…V…) – Motor mounting – Limit switch – Cross table mounting – Multi-axis systems KE…V…
H
KE
H
KE…N…
B
B
Compact unit
Dimensions
Load ratings
Type
BxH [mm]
C0 [kN]
C [kN]
KE1.2…N…
90 x 40
11.2
6.5
KE1.2…V…
90 x 56
11.2
6.5
KE1.4…N…
90 x 40
22.5
13.0
KE1.4…V…
90 x 56
22.5
13.0
KE2.2…N…
110 x 50
35.0
18.0
KE2.2…V…
110 x 66
35.0
18.0
KE2.4…N…
110 x 50
70.0
36.0
KE2.4…V…
110 x 66
70.0
36.0
KE3.2…N…
145 x 65
59.9
34.2
KE3.2…V…
145 x 85
59.9
34.2
KE3.4…N…
145 x 65
119.9
68.4
KE3.4…V…
145 x 85
119.9
68.4
Please refer to pages 110 to 112 for load capacities.
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107
COMPACT UNITS Design fundamentals / Lubrication / Maintenance
LINE TECH Compact Modules
Lubrication
Maintenance
LINE TECH compact units with ball screw drive are modular, ready-to-install linear units with drive. Sealed guide elements are employed in all sizes. The guides and drive are protected from external factors (such as dirt and chippings) by synthetic ribbons. Base and cover profiles are made of aluminium alloy and manufactured by extrusion process. Additional limit switches fitted on the outside, in conjunction with motors and a controller, ensure correct positioning of the carriage and provide protection against overrun. The selected design provides for a high level of performance with the most compact dimensions.
LINE TECH compact modules are greased at the factory with Microlube GBU Y 131. This quality grease offers outstanding properties for the guidance and screw drive elements as well. Greasing should be carried out at regular intervals, depending on the load and area of operation. On an average, re-greasing is required every 500 hours. All roller bearings are greased for life and thus do not require any maintenance. Correct and sufficient greasing can substantially extend the life of the compact modules.
With the exception of re-greasing, LINE TECH compact modules are maintenance-free.
Service temperature The permissible operating temperature (between 5 and 80°C) is determined by the synthetic materials used. The specifications of the relevant manufacturers apply for motors and control units.
KE
Note: Also follow here the instructions on the grease points (pages 141 and 142).
KE…R… with ball screw drive 4)
3)
2)
5)
1) Base profil 2) Cover profile
108
1)
3) Carriage(s) (1 (KE…2…) or 2 (KE…4…))
4) Ball screw drive 5) Linear guide
LINE TECH – Swiss made Linear Technology
COMPACT UNITS Profile cross-sections KE…R…
12
12
4.8
12
B
4
6.2
22 42 90
7.6
B
6
C
1.3 28
39
40
56
A
3.2
3.5
A
8
7.7
20
3.4
20
4.2
20
C
1.8
KE1…R…N
2
KE2…R…N
3.2
4.8
3.2
1.3
B
5.2
6.7
26 50
4.8
B
9.5 11
KE
36.1
50.5
A 49
66
3.4
A
1.8
10
11 2.5
110
12
3.2
3.2
4.8
3.4
A
1.8
KE3…R…N
A 51.1
64
66
85
1.3
4.8
B
145
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9.5
46
5.2
8.2
B
2.5
109
COMPACT UNITS with ball screw drive Details for ball screw drive
Details for ball screw drive (BSD)
KE
BSD
Axial load rates
Size
dxp
C0
Cdyn
[mm]
[N]
[N]
Positioning accuracy
[μm /mm]
Repeating accuracy
Acceleration
Axial play
amax
Type
[m /s2]
3 333
3 099
52 / 300
KE1…R… 12 x 10
4 551
3 099
4 327
52 / 300
52 / 300
KE
16 x 5
3 333
KE2…R…
16 x 10
16 x 16
20 x 5
KE3…R…
20 x 10
20 x 20
4 551
4 551
5 705
5 705
5 705
4 327
4 327
4 912
4 912
4 912
52 / 300
52 / 300
52 / 300
52 / 300
52 / 300
Axial play [mm]
[Nm]
R
< 0.02
0.020
A
< 0.20
0.020
< 0.01 1)
V
—
0.090
< 0.03 1)
R
< 0.02
0.045
A
< 0.20
0.045
< 0.01 1)
V
—
0.180
< 0.03 1)
R
< 0.02
0.030
A
< 0.20
0.030
< 0.01 1)
V
—
0.100
< 0.03 1)
R
< 0.02
0.060
A
< 0.20
0.060
< 0.01 1)
V
—
0.200
< 0.03 1)
R
< 0.02
0.120
A
< 0.20
0.120
< 0.01 1)
V
—
0.320
< 0.03 1)
R
< 0.02
0.050
A
< 0.20
0.050
< 0.01 1)
V
—
0.120
< 0.03 1)
R
< 0.02
0.100
A
< 0.20
0.100
< 0.01 1)
V
—
0.250
< 0.03 1)
R
< 0.02
0.200
A
< 0.20
0.200
V
—
0.400
[mm] < 0.03 1)
12 x 5
Idle torque
< 0.05 1)
< 0.05 1)
< 0.05 1)
< 0.05 1)
< 0.05 1)
< 0.05 1)
< 0.05 1)
< 0.05 1) < 0.01 1)
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
d x p = screw diameter x thread pitch 1) backlash not factored in R = reduced play A = with axial play V = preloaded
110
LINE TECH – Swiss made Linear Technology
COMPACT UNITS with ball screw drive General technical details for compact units
General technical details for compact units
Movement speed
Moments of inertia
Stroke max.
Protective ribbons
Z
KE1.4…R…
Drive
vmax
vmax
IY
IZ
[m/s]
[m/s]
[cm4]
[cm4]
3.0
2)
KE2.2…R…
KE2.4…R…
KE3.2…R…
KE3.4…R…
2)
3.0
5.0
5.0
5.0
5.0
2)
2)
2)
2)
2)
FV
mb
[N]
[kg]
Z
Guide
[mm] without
KE1.2…R…
Moved mass
Y
Y
Type
Feed and friction force
11.5
11.5
29.4
29.4
93.3
93.3
95.5
95.5
242.5
242.5
746.0
746.0
8.00
1 315
0.370 with
12.00
without
12.00
with
16.00
without
10.00
with
15.00
without
15.00
with
20.00
without
15.00
with
20.00
without
20.00
with
25.00
1 250
0.680
1 375
KE
KE
0.790
1 290
1.370
1 850
1.460
1 750
2.470
for ball screw drive, dependent on rotational speed characteristics, spindle length and relevant critical rotational speed.
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111
COMPACT UNITS with ball screw drive Load ratings and torques
KE...2... with one carriage
KE...4... with two carriages
MX
MX MY
MY Torques
MZ
MZ Load ratings
KE
Cz2
Cz1
Cy1
Compact module Type
Cy2
Maximum permissible load [kN]
Maximum permissible torque [Nm]
static
static
Cy0 1,2
dynamic Cz0 1,2
Cy1,2
Cz1,2
Mx0
dynamic My0
Mz0
Mx
My
Mz
KE1.2…R…
11.2
11.2
6.5
6.5
275
60
60
158
35
35
KE1.4…R…
22.5
22.5
13.0
13.0
550
330
330
316
210
210
KE2.2…R…
35.0
35.0
18.0
18.0
1 064
204
204
590
226
226
KE2.4…R…
70.0
70.0
36.0
36.0
2 120
1 400
1 392
1 180
1 180
1 180
KE3.2…R…
59.9
59.9
34.2
34.2
2 427
266
266
1 507
202
202
KE3.4…R…
119.9
119.9
68.4
68.4
4 854
2 100
2 100
3 014
2 044
2 044
Note on dynamic load ratings and torques The determination of dynamic load ratings and torques is based on a 50, 000 m stroke. If comparative values must be
112
Expedient load
calculated for a 100, 000 m stroke, the values for Mx, My, Mz and C must be divided by the factor 1.26.
With a view to serviceable life, loads of less than 20% of the dynamic load ratings have generally proved to be expedient.
LINE TECH – Swiss made Linear Technology
COMPACT UNITS Permissible speeds
Permissible speeds...
… for KE1… with ball screw drive ø 12 x …
1)
vmax
[m/min] 70 60
12 x 10
50 40 30
12 x 5
20 10
L [mm] 200
400
600
800
1000
1200
1400
… for KE2… with ball screw drive ø 16 x …
1600
1800
2000
1600
1800
2000
1600
1800
2000
1)
vmax
[m/min] 16 x 16
80 70 60
KE
16 x 10
50 40 30
16 x 5
20 10
L [mm] 200
400
600
800
1000
1200
1400
… for KE3… with ball screw drive ø 20 x …
1)
vmax
[m/min]
100
20 x 20
90 80 70 60 50
20 x 10
40 30
Caution: For ball screw drive, note the rotational speed characteristics, spindle length and relevant critical rotational speed.
Please also pay attention to the motor speeds.
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20 x 5
20 10
L [mm] 200
400
600
800
1000
1200
1400
1)
greater accuracy on request L = overall length of compact unit
113
COMPACT UNITS Permissible deflection (1/2; for KE1… and KE2…))
If the maximum permissible deflection is exceeded, the compact units must be additionally supported. The maximum permissible deflection is limited by the maximum deflection angle of 5'. This value being exceeded will have an impact on the unit’s life-cycle.
The following diagrams apply for: - Firm clamping (40–50 mm per side) - 3–4 screws per side - Solid base
40
1.2 1.0
0.6
0.2
200
400
600
800
1000
1200
N
0N
N 200 150 N 100 N 50 N 0N
f max
0.4
0
30
N 0.8
1400
LM [mm]
1600
KE1… vertical fmax [mm] 0.25
N 0 50 N 0 40 N 300 2 0 0 NN 150 100 N 50 N 0N
0.2 0.15
x
f ma
0.1 0.05
200
400
600
800
1000
1200
1400
LM [mm]
1600
KE2… horizontal fmax [mm]
Mounting positions: – horizontal
2500
1.0
0N
250 N
1.5
500 N
N 2000
2.0
N 1750 N 1500 1250 N N 1000 N 750 N
2.5
f max
0.5
LM [mm] 500
LM
1000
1500
2000
2500
3000
3500
4000
LM / 2 F
LM / 2
1.5
N
N 1250
N 1750 N 1500 N
2000
2.0
750 N 500 N
f max
1.0
F
114
2500
LM
N
2.5
– vertical
1000
fmax
KE2… vertical fmax [mm]
fmax
KE
If increased demands are made on system accuracy we recommend supporting the linear modules along its entire length.
fmax [mm]
0
Compact modules may be assembled self-supporting. However, the deflection (which limits the possible load) must be taken into consideration.
KE1… horizontal
50
Permissible deflection
250 N
0.5
0N 500
1000
1500
2000
2500
3000
3500
LM [mm]
4000
LINE TECH – Swiss made Linear Technology
COMPACT UNITS Permissible deflection (2/2; for KE3…)
1.5
500 N
2500 N 2000 1750 N N 1500 N 1250 N 1000 N
2.0
750 N
fmax [mm] 2.5
250 N
KE3… horizontal
f max 0
N
1.0 0.5
LM [mm] 500
1000
1500
2000
2500
3000
3500
4000
KE3… vertical fmax [mm]
2.0
2500 N 2000 N 1750 N 1500 N 1250 N 1000 N 750 N 500 N 250 N 0N
f max
1.5 1.0 0.5
500
1000
1500
2000
2500
3000
3500
LM [mm]
4000
Mounting positions: – horizontal LM LM / 2 fmax
F
– vertical
LM LM / 2
fmax
F
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115
KE
2.5
COMPACT UNITS Designation system
KE 2 . 2 . 0200 A R 005 . 0
Compact unit (sample designation) Design KE = compact unit with linear guides Size H
= size 90 mm = size 110 mm = size 145 mm
H
1 2 3
B
B
KE...N... B x H [mm]
KE...V... B x H [mm]
1
90 x 40
90 x 56
2
110 x 50
110 x 66
3
145 x 65
145 x 85
Size
Configuration 2 4
= 2 runner blocks (1 carriage) = 4 runner blocks (2 carriages)
KE
Stroke absolut [mm] Protective covering A = synthetic ribbons *** N = without protective ribbons Drive R = rolled ball screw *** N = without drive Stroke per revolution [mm] 005 / 010 = 005 / 010 / 016 = 005 / 010 / 020 = ... =
size 1; ball screw with a pitch of 5 or 10 mm size 2; ball screw with a pitch of 5, 10 or 16 mm size 3; ball screw with a pitch of 5, 10 or 20 mm other pitch 1)
Limit switches 0 1 2 3 4
= = = = =
without limit switch 2 limit switches, reference point at front (drive side) 2 limit switches, reference point at rear (opposite drive side) 2 limit switches + additional reference switch at front (drive side) 2 limit switches + additional reference switch at rear (opposite drive side)
* seen from motor opposite side towards motor ** available for lateral motor mounting only *** standard version 1) on request
116
LINE TECH â&#x20AC;&#x201C; Swiss made Linear Technology
. 01 . 0 N - N 7 R N N N 5 8 3 _ _ _
583...
= drawing type
Option (buffer) N = without buffer *** P = with internal stop buffer Connector box N = without connector box (loose cable L = 2.0 m) *** S = with connector box Mounting position of limit switches / connector box N = without limit switches / connector box *** L = limit switches / connector box mounting left * R = limit switches / connector box mounting right * Preload ball screw drive (BSD) A R V N
= = = =
BSD with axial play BSD with reduced play *** BSD preloaded without drive
Tolerance class ball screw (BSD)
KE
7 = Tolerance class BSD: T7 (52 µm / 300 mm) *** N = without drive Connecting plate N = without connecting plate *** V = with connecting plate Motor mounting N = without motor mounting *** F = mounting plate for standard motor S = mounting plate for special motor Reduction 0 = without reduction (1:1) *** 1 = reduction 1:1.5 ** 2 = reduction 1:2 ** Assembly stage 00 = without drive
00 01 02
01 = 02 = 03 = 04 = 05 = 06 = 07 =
03
04
06
07
free spindle end *** with coupling and intermediate plate with crank and clamp set up for lateral motor mounting right * set up for lateral motor mounting left * set up for lateral motor mounting top set up for lateral motor mounting bottom
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05
117
COMPACT UNITS Information for selection » Motor mounting preparation
Motor fitting preparation – assembly stages with ball screw drive
KE
LINE TECH compact units with ball screw drive can be supplied with different motor mount preparations. Refer to pages 134 and 135 for dimensions.
Assembly stage 01 Free spindle end
Assembly stage 02 With coupling and intermediate plate
Assembly stage 04 Belt drive housing for side motor mounting right*
Assembly stage 05 Belt drive housing for side motor mounting left*
Assembly stage 06 Belt drive housing for lateral motor mounting top
Assembly stage 07 Belt drive housing for lateral motor mounting bottom
* seen from motor opposite side towards motor
118
LINE TECH – Swiss made Linear Technology
KE
noteS
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119
COMPACT UNIT KE1.2…AR…N
21
5
4x M4x10
LM / 2 + 19 LM
32
50 90
22
L
20
KE
28
39
32.5
40
Stroke
60
56
42.5
ø8 h6
ø32 h6
with 1 carriage and ball screw drive, with protective ribbons, without buffer
27 =
=
2x ø4 H7x6
54
4x M4x8
Stroke
72.5
62.5
Nominal size
Dimensions
Designation
L (without buffer) [mm]
LM [mm]
Length ball screw Length protective ribbon Weight [mm] [mm] [kg]
KE1.2...AR...N
Stroke + 135
L – 54
L + 12
2 x Stroke + 220
1.77 kg + 0.410 kg/100 mm Stroke
CAD data is available from www.linetech.ch
120
LINE TECH – Swiss made Linear Technology
COMPACT UNIT KE1.2…AR…P
21
5
28
39
38.5
40
Stroke
60
56
48.5
ø8 h6
ø32 h6
with 1 carriage and ball screw drive, with protective ribbons, with buffer
4x M4x10
LM / 2 + 19 LM
32
50 90
22
L 27 =
=
2x ø4 H7x6
54
4x M4x8
KE
20
Stroke
78.5
68.5
Nominal size
Dimensions
Designation
L (with buffer) [mm]
LM [mm]
Length ball screw Length protective ribbon Weight [mm] [mm] [kg]
KE1.2...AR...P
Stroke + 147
L – 54
L + 12
2 x Stroke + 244
1.85 kg + 0.410 kg/100 mm Stroke
CAD data is available from www.linetech.ch
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121
COMPACT UNIT KE1.4…AR…N
21
5 LM/2 -14.5
29 22
LM
32
28
39
32.5
40
Stroke
125
56
42.5
ø8 h6
ø32 h6
with 2 carriages and ball screw drive, with protective ribbons, without buffer
4x M4x10
50 90
L
KE
20 27
27
=
= =
72.5
65
=
4x ø4 H7x6
54
8x M4x8
Stroke
62.5
Nominal size
Dimensions
Designation
L (without buffer) [mm]
LM [mm]
Length ball screw Length protective ribbon Weight [mm] [mm] [kg]
KE1.4...AR…N
Stroke + 200
L – 54
L + 12
2 x Stroke + 285
2.35 kg + 0.410 kg/100 mm Stroke
CAD data is available from www.linetech.ch
122
LINE TECH – Swiss made Linear Technology
COMPACT UNIT KE1.4…AR…P
LM/2 -14.5
29 LM
32
22
4x M4x10
50 90
L
20 27
27
=
= =
78.5
65
=
4x ø4 H7x6
54
8x M4x8
KE
21
5
28
38.5
39
Stroke
40
125
56
48.5
ø8 h6
ø32 h6
with 2 carriages and ball screw drive, with protective ribbons, with buffer
Stroke
68.5
Nominal size
Dimensions
Designation
L (with buffer) [mm]
LM [mm]
Length ball screw Length protective ribbon Weight [mm] [mm] [kg]
KE1.4...AR…P
Stroke + 212
L – 54
L + 12
2 x Stroke + 309
2.43 kg + 0.410 kg/100 mm Stroke
CAD data is available from www.linetech.ch
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123
COMPACT UNIT KE2.2…AR…N with 1 carriage and ball screw drive, with protective ribbons, without buffer
52
4x M6x7 2
25.5
30
2
6 LM /2 + 31 31
31
110
L 30 =
=
2x ø5 F7x8
66
4x M5x8
70 LM
32
KE
50
49
2
66
2
ø10 h6
ø38 h6
Stroke
60
52
Stroke
82
82
Nominal size
Dimensions
Designation
L (without buffer) [mm]
LM [mm]
Length ball screw Length protective ribbon Weight [mm] [mm] [kg]
KE2.2...AR...N
Stroke + 164
L – 62
L + 12
2 x Stroke + 294
1.90 kg + 0.852 kg/100 mm Stroke
CAD data is available from www.linetech.ch
124
LINE TECH – Swiss made Linear Technology
COMPACT UNIT KE2.2…AR…P with 1 carriage and ball screw drive, with protective ribbons, with buffer
61
4x M6x7 2
66
50
49
2
2
30
Stroke
60
2
ø10 h6
ø38 h6
61
25.5
6 LM /2 + 31 31 32
31
110
30 =
=
KE
L 2x ø5 F7x8
66
4x M5x8
70 LM
Stroke
91
91
Nominal size
Dimensions
Designation
L (with buffer) [mm]
LM [mm]
Length ball screw Length protective ribbon Weight [mm] [mm] [kg]
KE2.2...AR...P
Stroke + 182
L – 62
L + 12
2 x Stroke + 330
2.13 kg + 0.852 kg/100 mm Stroke
CAD data is available from www.linetech.ch
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125
COMPACT UNIT KE2.4…AR…N with 2 carriages and ball screw drive, with protective ribbons, without buffer
47
4x M6x7 2
30
2
25.5
6 LM /2 –11.5 31
70 31
110
L 30
30
=
= =
82
85
=
4x ø5 F7x8
66
8x M5x8
23 LM
32
KE
50
49
2
66
2
ø10 h6
ø38 h6
Stroke
155
47
Stroke
82
Nominal size
Dimensions
Designation
L (without buffer) [mm]
LM [mm]
Length ball screw Length protective ribbon Weight [mm] [mm] [kg]
KE2.4...AR…N
Stroke + 249
L – 62
L + 12
2 x Stroke + 379
3.25 kg + 0.852 kg/100 mm Stroke
CAD data is available from www.linetech.ch
126
LINE TECH – Swiss made Linear Technology
COMPACT UNIT KE2.4…AR…P with 2 carriages and ball screw drive, with protective ribbons, with buffer
56
4x M6 x7 2 66
49
2
50
2
ø10 h6
ø38 h6
Stroke
2
30
155
56
LM / 2 –11.5 31 32
70 31
110
L 30
30
=
= =
91
85
=
4x ø5 F7x8
66
8x M5 x8
23 LM
KE
25.5
6
Stroke
91
Nominal size
Dimensions
Designation
L (with buffer) [mm]
LM [mm]
Length ball screw Length protective ribbon Weight [mm] [mm] [kg]
KE2.4...AR…P
Stroke + 267
L – 62
L + 12
2 x Stroke + 415
3.48 kg + 0.852 kg/100 mm Stroke
CAD data is available from www.linetech.ch
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127
COMPACT UNIT KE3.2…AR…N
Stroke
125
2
4x M6 x7
LM /2 + 45 LM
44
KE
70
35
145
L
36 36 =
=
2x ø6 F7x10
88
4x M6x12
2
30
34
4.5
65
2 64
2
32
85
41 ø12 h6
ø38 h6
with 1 carriage and ball screw drive, with protective ribbons, without buffer
103.5
Stroke
94.5
Nominal size
Dimensions
Designation
L (without buffer) [mm]
LM [mm]
Length ball screw Length protective ribbon Weight [mm] [mm] [kg]
KE3.2...AR…N
Stroke + 198
L – 79
L + 17
2 x Stroke + 354
5.40 kg + 1.232 kg/100 mm Stroke
CAD data is available from www.linetech.ch
128
LINE TECH – Swiss made Linear Technology
COMPACT UNIT KE3.2…AR…P
125
Stroke
2
4x M6x7
LM /2 + 45 LM
44
70
35
145
36 =
2x ø6 F7x10
88
=
KE
L
36 4x M6x12
2
30
34
4.5
65
2 64
2
35.5
85
44.5 ø12 h6
ø38 h6
with 1 carriage and ball screw drive, with protective ribbons, with buffer
107
Stroke
98
Nominal size
Dimensions
Designation
L (with buffer) [mm]
LM [mm]
Length ball screw Length protective ribbon Weight [mm] [mm] [kg]
KE3.2...AR…P
Stroke + 205
L – 79
L + 17
2 x Stroke + 415
5.49 kg + 1.232 kg/100 mm Stroke
CAD data is available from www.linetech.ch
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129
COMPACT UNIT KE3.4…AR…N
190
Stroke
2
2
30
34
65
2 64
2
49.5
85
58.5 ø12 h6
ø38 h6
with 2 carriages and ball screw drive, with protective ribbons, without buffer
4.5 4x M6x7
LM /2 – 5 LM
44
KE
36
70
35
145
L
8x M6x12
36
36 ==
103.5
100
=
88
=
4x ø6 F7x10
Stroke
94.5
Nominal size
Dimensions
Designation
L (without buffer) [mm]
LM [mm]
Length ball screw Length protective ribbon Weight [mm] [mm] [kg]
KE3.4...AR…N
Stroke + 298
L – 79
L + 17
2 x Stroke + 454
7.62 kg + 1.232 kg/100 mm Stroke
CAD data is available from www.linetech.ch
130
LINE TECH – Swiss made Linear Technology
COMPACT UNIT KE3.4…AR…P
190
2
2
30
34
65
2 64
2
53
Stroke
85
62 ø12 h6
ø38 h6
with 2 carriages and ball screw drive, with protective ribbons, with buffer
4.5 4x M6x7
LM /2 – 5 LM
44
145
L 36
36
=
==
107
100
=
4x ø6 F7x10
88
8x M6x12
35
KE
36
70
Stroke
98
Nominal size
Dimensions
Designation
L (with buffer) [mm]
LM [mm]
Length ball screw Length protective ribbon Weight [mm] [mm] [kg]
KE3.4...AR…P
Stroke + 305
L – 79
L + 17
2 x Stroke + 468
7.71 kg + 1.232 kg/100 mm Stroke
CAD data is available from www.linetech.ch
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131
COMPACT UNITS Limit switch mounting
Fitting position of limit switches
Limit switches The limit switches are used in conjunction with a control unit to limit the stroke (prevent overrunning of the carriage) and to define the reference position. LINE TECH employs the following standard inductive limit switches: – PNP openers (PNP-NC) Supply: 10...30 V DC Current consumption off-load: < 10 mA Load: max. 200 mA
On request the following non standard limit switches are available: – PNP make type (PNP-NO) – NPN break type (NPN-NC) – NPN make type (NPN-NO) – Reed switches – Mechanical switches Note: At the factory the plus and minus limit switches are preset to a nominal stroke of 0 to +5 mm.
Limit switches / reference switch mounting overview
The following diagrams show the mounting position of the limit switches. The reference position can be allocated either to the plus (+) or to the minus (-) limit switch. Special applications often require a separate reference point switch to be mounted between the positive and negative limit switches. The limit switch closest to the motor mounting (limit switch controller interface) is known as the forward limit switch.
Limit switch mounting
Limit switch actuation
Mounting left
KE
Connecting plate or customer assembly
Mounting right
Plus limit switch (+) Reference switch Connector box
Minus limit switch (-)
Dimensions / switch gap
12
30 x
0.5...0.8 mm
H
a
Position of reference switch (LR)
21 30.5 42
LR
LR
Front reference switch (motor side LR = 20 mm
132
Rear reference switch (opposite drive side)
Size
Dimensions [mm] x
a
H
KE1
3
17.5
56
KE2
13
17
66
KE3
32.5
17
85
LINE TECH – Swiss made Linear Technology
COMPACT UNITS Limit switch with/without connector box
Limit switch preparation Limit switches are supplied as standard without connector box with 2 metre long cables (order code N); a connector box with completed cabling is available as an option (order code S).
Standard: without connector box (N), with loose connector cables (L = 2 m)
Limit switch mating connectors and cables are not included in the delivery but can be ordered ready-made from LINE TECH.
+ Direction
Reference point bridge Reference point in minus (–) direction Front (drive side) Bridge pin 1–5
KE Load
Reference point in plus (+) direction Rear (opposite drive side) Bridge pin 3–5
+ V DC
PNP Opener
0 V (GND)
Minus (–) direction (load) 0 V (GND) Plus (–) direction (load) +10...30 V (DC) Reference (load)
PNP Opener
0 V (GND)
Pin 1 Pin 2 Pin 3 Pin 4 Pin 5
– Direction
+ V DC
The connector pin assignment when using a connector box is shown in the diagram on the right. The individual pins are assigned as follows:
Plug connector with reference point bridge
Load
Plug connector
Optional: with connector box (S)
2 5
4
3
1
Colour code key for the diagrams:
Plug SFV50 acc. to IEC 60130-9
Load = black +V DC = brown 0 V (GND) = blue
0 V (GND)
+ V DC
PNP Opener Load
PNP Opener
+ V DC
+ Direction
0 V (GND)
+ V DC
Load
PNP Opener
Reference
0 V (GND)
– Direction
Load
Plug connector with additional reference switch
2 4 1
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5 3
Plug SFV50 acc. to IEC 60130-9
133
COMPACT UNITS with ball screw drive Dimensions for motor mounting; straight fit
Straight motor mounting
Motor plate Motor
Intermediate flange Coupling
Length of motor mounting E
LS
L
øD
KE
ød
øD
K
LW
Coupling
f1
LF
Nominal size
Dimensions LF ±2 [mm]
KE1… KE2… KE2...
LS + E + LW
KE3...
Coupling if LW > f1
Size
L
20
0.350
Size 12
12
34 25
32
0.500
Size 14
14
32
0.580
Size 19
19
36
0.640
Size 19
ø D ø d
f1
E
ø DK
TN
≤ 12
11
12 27.5
5.0
18
35 30
≤ 16
11
13 32.2
6.3
25
66 40
≤ 20
25
16 43
17
Tmax
34
* flange including coupling
** the following dimensions LW
øZ
134
Drive torque [Nm]
Weight * [kg]
øDM
ødW
LK
F
f1
Dimensions [mm]
LS [mm]
Motor dimensions **
B
E
LZ
ø DM ______________ [mm]
LW ______________ [mm]
B
ø dW ______________ [mm]
______________ [mm]
F ______________ [mm] LK ______________ [mm]
LZ ______________ [mm] ø Z ______________ [mm]
are required to determine the motor mounting.
LINE TECH – Swiss made Linear Technology
COMPACT UNITS with ball screw drive Dimensions for motor mounting; lateral fit
Lateral motor mounting Belt drive housing
KE pinion No. of teeth = zKE
Toothed belt Motor
Motor pinion No. of teeth = zM
i = zM : zKE
K
Dimensions for lateral motor mounting
H
E
F/2
LG
KE
Carriage
F
Nominal size
KE1…
KE2…
KE3...
G
Dimensions [mm]
No. of teeth
Max.
Belt length
Weight
zM
zKE
ø dW
[mm]
[kg]
28
28
ø16
325
0.860
28
42
ø16
375
0.990
90.5…104 (94.8)
21
42
ø10
350
0.980
1:1
130…135 (132.5)
32
32
ø19
425
1.600
1:1.5
131…139 (135)
32
48
ø19
475
1.800
1:2
131.5…135.5 (133.5)
24
48
ø12
450
1.700
1:1
130...135 (132.5)
32
32
ø19
425
1.600
1:1.5
131...139 (135)
32
48
ø19
475
1.800
1:2
131.5...135.5 (133.5)
24
48
ø12
450
1.700
i
E
1:1
90.5…104 (92.5)
1:1.5
90.5…104 (99.4)
1:2
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F
G*
80
100
100
41
43
43
H
21
43
54
K
39
46
46
LG 180
247
247
135
COMPACT UNITS Connecting plates for KE with 1 carriage
Connecting plates for compact units position-independent greasing, as sufficient grease points are available on the connecting plates.
Aluminium connecting plates for LINETECH compact modules broaden the mounting options. They also permit
Dimensions E H4 F
Detail A
KE1: M3 x 6 (both sides) KE2 / KE3: M4 x 8 (both sides) 2
H1
H2
H3
B
2
PV
C
A
D1
D2
KE
2
a)
a) D2
a)
A 2
a)
S a) funnel-type grease nipple D1a to DIN 3405
Nominal Dimensions [mm] size A B C D1
D2
E
F
H1
H2
H3
H4
PV
S
[kg]
KE1.2...
90
60
16
20
20
30
8.5
6
12.0
3.5
7.7
16.5
37.0
0.183
KE1.2 plate
KE2.2...
110
60
16
20
20
40
7
6
12.0
3.5
7.7
15
37.5
0.213
KE2.2 plate
KE3.2...
145
125
20
27
40
40
7
8
16.5
3.5
9.8
44.5
53.0
0.727
KE3.2 plate
136
Weight
Art. No.
LINE TECH – Swiss made Linear Technology
COMPACT UNITS Connecting plates for KE with 2 carriages
Dimensions E H4 H3
F
Detail A
H1
2
2
B PV
C
a)
A
D1
D2
KE
a)
2
H2
KE1: M3 x 6 (both sides) KE2 / KE3: M4 x 8 (both sides)
D2
a)
a)
A a)
S
a) funnel-type grease nipple D1a to DIN 3405
2
a)
S
Nominal Dimensions [mm] size A B C D1
D2
E
F
H1
H2
H3
H4
PV
S
[kg]
KE1.4...
90
125
16
20
20
30
8.5
6
12.0
3.5
7.7
16.5
25.7
0.385
KE1.4 plate
KE2.4...
110
155
16
20
20
40
7
6
12.0
3.5
7.7
20
35.0
0.565
KE2.4.plate
KE3.4...
145
190
20
27
40
40
7
8
16.5
3.5
9.8
27
59.5
1.100
KE3.4.plate
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Weight
Art. No.
137
COMPACT UNITS Attachment accessories; clamps
0.1/1000 mm
Mounting options The compact modules are secured with clamps. Caution: Mounting and supporting the compact units only at the base body, not at the endplates. Nominal size
Dimensions [mm] A B
KE1…
102
112
KE2…
126
140
KE3...
161
175
A ±0.1 B
C
F
Type I
D
A B
C
C
C
H
G
K
B
H
E
Recommended number of clamps: 4 per metre and side. J
KE
Clamps
Type II A
Nominal Dimensions [mm] size Type A B I
35
7.5
Weight C
80
I
60
KE2/3… 80
F
G*
H
J
K
7.6
2.6
14.5
11
5
ø8
ø 4.5
20 40
10 II
138
10
E
20
KE1… II
D
10.5 20
4.5
19.5
15
7
ø11
Art. No.
[kg] 0.021
P-54434/1
0.048
P-54435/1
0.072
P-54179/1
0.118
P-54181/1
ø 6.5
LINE TECH – Swiss made Linear Technology
COMPACT UNITS Attachment accessories; sliding blocks for connector plates
Sliding blocks Sliding blocks with the corresponding groove width can be used to mount add-on parts on the connector plates (KE...V...).
a
KE
Sliding block types NS6 and NS8 can be used in line with the groove width (see connector plates, pages 136 and 137). Sliding blocks are available from LINE TECH. Size, material and connection thread as per the following order system (e.g. NS6 St M5-KE) must be defined as the order number. The available types are listed opposite.
Material
Dimensions [mm] Groove width
a (thread)
6 (KE1 / KE2)
M4 / M5 / M6
Steel / Inox
8 (KE3)
M4 / M5 / M6 / M8
Steel / Inox
Order designation for sliding blocks Examples: NS6 St M5-KE
NS 6 St M5 -KE
Sliding block NS
for compact units KE
Groove width
Thread size (dim. â&#x20AC;&#x153;aâ&#x20AC;?)
6 8
M4 / M5 M6 / M8 Material St = steel Inox = inox
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139
COMPACT UNITS Cross table mountings
Cross tables
KM . KE3 / KE2 . AC
Designation system
Abbreviation for lower axis KE1 / KE2 / KE3 (Caution: version KE…4…V… is required) Abbreviation for upper axis KE1 / KE2 / KE3 Mounting type AC / AD / BC / BD
Dimension A [mm]
upper unit
Mounting type
A..
B..
KE1.4...V...
96
112
KE2.4...V...
106
122
116
132
on request
135
151
150
A
Mounting layout AC and AD cross tables are fitted using clamps. The lower unit must always be a version with two carriages and connector plate (KE…4…V…). For mounting layouts BC and BD, a special intermediate plate is fitted to the top units in addition. The individual compact units must be ordered separately.
Cross table mounting
lower unit (KE…4…V…)
A
LINE TECH compact modules are also available as double-axis units (cross tables). A total of four mounting types are possible. The designation system opposite applies.
lower unit (KE…4…V…)
KE1...
Standard accuracy for cross table mountings is 0.1 mm/300 mm stroke. Greater accuracy on request.
lower unit
KE3.4...V...
Mounting layout AC
KE3... B..
A..
B..
not possible not possible 169
Mounting layout BC upper unit (KE…2… or KE…4…)
A
A
upper unit (KE…2… or KE…4…)
lower unit (KE…4…V…)
Mounting layout AD
Mounting layout BD upper unit (KE…2… or KE…4…)
upper unit (KE…2… or KE…4…)
A
KE
Accuracy
KE2... A..
140
lower unit (KE…4…V…)
LINE TECH – Swiss made Linear Technology
COMPACT UNITS Grease points
KE…2…N…
KE…2…V…
Runner blocks and BSD 1)
Runner blocks and BSD 3)
Runner blocks and BSD 2)
Runner blocks and BSD 3)
KE…4…N…
KE…4…V… Runner blocks and BSD 2)
Runner blocks and BSD 1)
Runner blocks and BSD 3)
Grease points Different lubricating nipples are on the compact units: 1) Lubrication nipples to DIN 3405; the cover caps must be removed for lubrication. The lubrication positions are as in the table below. 2) The connection is as per the interface for customer add-on, page 142; the lubrication positions are not dependent on stroke. 3) Lubrication nipples to DIN 3405; the lubrication positions are not dependent on stroke.
Grease gun
Standard grease LINE TECH recommends the following grease for lubrication: Microlube GBU Y 131
Art. no.: ZPE.FETTPRESSE-04
Carriage position for lubrication by the base profile A
B
Stroke position
KE type
[mm]
KE1.2…
A: first carriage
Stroke / 2 Stroke / 2 Stroke / 2 Stroke / 2 Stroke / 2 Stroke / 2
B: second carriage —
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KE1.4…
KE2.2…
Stroke / 2 —
KE2.4…
KE3.2…
Stroke / 2 —
KE3.4…
Stroke / 2 – 10
141
KE
Runner blocks and BSD
Runner blocks and BSD 3)
1)
COMPACT UNITS Lubrication points for customer add-on
Interfaces for lubrication connectors for customer add-on The lubrication connectors in the carriages are sealed as standard by a grub screw. To use these lubrication points,
the grub screws at the relevant positions must be removed.
E
P 1)
S
A
F
3)
KE
4)
M
1) Mounting by customer 2) Carriage 3) O-Ring 4) Base profile
142
2)
+B
–B
+C
–C +D
–D
Dimensions [mm] Size
A
B
C
KE1
54
-6.8
-6.8
6.8
KE2
66
-7.5
-7.5
7.5
KE3
88
11.5
11.5
D
E
F
M
P
S
O-ring
65
0.8
M3
ø 6.5 ø 3
ø 4x1
85
0.8
M4
ø 6.5 ø 3
ø 4x1
-11.5 100
0.8
M5
ø 6.5 ø 3
ø 4x1
LINE TECH – Swiss made Linear Technology
KE
NOTES
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143
144
LINE TECH â&#x20AC;&#x201C; Swiss made Linear Technology
Line Tech Positioning units PE Table of contents
– Product overview_________________________________________________ 146–147 – Design fundamentals / Lubrication / Maintenance__________________________ 148 – Profile cross-sections______________________________________________ 149-150 – Positioning unit with ball screw drive - Details for ball screw drive_____________________________________________ 152 - General technical details for positioning units_____________________________ 153 - Load ratings and torques_____________________________________________ 154 – Rigidity and accuracy__________________________________________________ 155 – Permissible speeds____________________________________________________ 156 – Permissible deflection______________________________________________ 157–158 – Positioning units with ball screw drive - Designation system______________________________________________ 160–161 - Information for selection » Motor mounting preparation____________________ 162 - Dimensions PE1.4…NR… (without protective covering)____________________ 164 - Dimensions PE1.4…FR… (with expansion bellows)_______________________ 165 - Dimensions PE2.4…NR… (without protective covering)____________________ 166 - Dimensions PE2.4…FR… (with expansion bellows)_______________________ 167 - Dimensions PE3.4…NR… (without protective covering)____________________ 168 - Dimensions PE3.4…FR… (with expansion bellows)_______________________ 169 - Dimensions PE4.4…NR… (without protective covering)____________________ 170 - Dimensions PE4.4…FR… (with expansion bellows)_______________________ 171
PE
– Limit switch; fitting / plug connector__________________________________ 172–173 – Motor mounting straight with ball screw drive__________________________ 174–175 – Motor mounting side with ball screw drive_____________________________ 176–177 – Attachment of positioning units__________________________________________ 178 – Attachment accessories; sliding blocks___________________________________ 179 – Cross table mounting__________________________________________________ 180 – Grease points________________________________________________________ 181
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145
positioning units Product overview
PE
PE…R… Positioning units with ball screw drive
146
LINE TECH – Swiss made Linear Technology
positioning units Product overview
LINE TECH positioning units are precision, ready-to-install, modular linear systems with linear guides and ball screw drive for the highest levels of performance and precision. They are intended for applications having the strictest requirements of precision and loadability. Four sizes (PE1, PE2, PE3 and PE4) are currently available. Advantages
Structure
– Compact dimensions – High-precision running characteristics together with highest load ratings and extreme rigidity – Actuation by ball screw drive – Simple motor mounting by centering and thread on driving head – Design aligned to application possible
– Compact aluminium base profile – Carriages made of aluminium – Ready-to-install positioning units in any lengths
Customised options
H
– Motor mounting – Limit switch – Cross table mounting – Multi-axis systems
Positioning unit
Dimensions
Load ratings
Type
BxH [mm]
C0 [kN]
PE1.4…
110 x 50
13.8
9.2
PE2.4…
155 x 60
42.5
29.3
PE3.4…
225 x 90
59.2
41.4
PE4.4…
310 x 105
230.5
161.9
PE
B
C [kN]
Please refer to pages 148 to 150 for load capacities.
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147
POSITIONING UNITS Design fundamentals / Lubrication / Maintenance
LINE TECH Positioning Units
Lubrication
Maintenance
LINE TECH positioning units with ball screw drive are of modular conception, ready to built-in linear slide units with drive. Sealed guide elements in all sizes are employed. The guides and drive are protected from external factors (such as dirt and chippings) by expansion bellows. The base plates and carriages are made of an aluminium alloy and the extrusion process is used for manufacturing. Limit switches integrated in the base plate, in conjunction with motors and a controller, ensure correct positioning of the carriage and provide protection against overrun. The selected design provides for a high level of performance with the most compact dimensions.
LINE TECH positioning units are pre-lubricated with „Microlube GBU Y 131“. This quality grease offers outstanding properties for the guidance and screw drive elements as well. Greasing should be carried out at regular intervals, depending on the load and area of operation. Lubrication is required every 500 operating hours on average. All roller bearings are greased for life and thus do not require any maintenance. Correct and adequate lubrication can substantially prolong the life of positioning units.
LINE TECH positioning units are maintenance-free (apart from the lubrication required).
Service temperature The permissible operating temperature (between 5 and 80 °C) is determined by the synthetic materials used. The specifications of the relevant manufacturers apply for motors and control units.
Note: Also follow here the instructions on the grease points (page 181).
PE…R… with ball screw drive
3)
PE
2)
4)
1) Base plate 2) Carriage
148
1)
3) Ball screw drive 4) Linear guide
5)
5) Limit switch
LINE TECH – Swiss made Linear Technology
POSITIONING UNITS Profile cross-sections PE…R…
PE1…R…
28
35
50
110
32 110
PE2…R…
8
A
4.3
71
PE
155
16.4
A 13
A
12
39.6
60
B
B
8
17
35
1.8
B
5
15 39 155
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6.35
149
POSITIONING UNITS Profile cross-sections PE…R…
PE3…R…
224 8
A
4.3
114
A
12
A
10
27
32.5
C
2.5
C
52
15
5
52
68
90
C
154 200
7
225
PE4…R…
310
PE
120
30
55
105
70
16 119 193 310
150
LINE TECH – Swiss made Linear Technology
PE
NOTES
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151
POSITIONING UNITS with with ball screw drive Details for ball screw drive
Details for ball screw drive (BSD)
PE
BSD
Axial load rates
Size
dxp
C0
Positioning accuracy
Repeating accuracy
Acceleration
Axial play
Cdyn
amax
Type
[N]
[m /s2]
[Nm]
V
—
0.100
V
—
0.200
V
—
0.320
V
—
0.120
20 x 20
V
—
0.400
25 x 5
V
—
0.150
V
—
0.300
25 x 25
V
—
0.500
32 x 5
V
—
0.200
V
—
0.400
V
—
1.200
[N]
[μm /mm]
[mm]
16 x 5 16 x 10
4 551 4 327
52 / 300 2)
< 0.01 1)
10.0
16 x 16 20 x 5 PE2...R...
PE3...R...
PE4...R...
Axial play [mm]
[mm]
PE1...R...
Idle torque
5 705 4 912
25 x 10
32 x 10
7 308 6 140
11 538 8 947
52 / 300 2)
52 / 300 2)
< 0.01 1)
< 0.01 1)
< 0.01 1)
10.0
10.0
10.0
PE
32 x 32
52 / 300 2)
d x p = screw diameter x thread pitch 1) backlash not factored in 2) also available with 23 μm / 300 mm V = preloaded
152
LINE TECH – Swiss made Linear Technology
POSITIONING UNITS with with ball screw drive General technical details for positioning units
General technical details for positioning units with ball screw drive
PE
Movement speed
Moments of inertia
Stroke max.
Expansion bellow
Feed and friction force
Moved mass
FV
mb
[N]
[kg]
Z Y
Y Z
Type
PE1.4…R…
PE2.4…R…
PE3.4…R…
Drive
vmax
vmax
IY
IZ
[m/s]
[m/s]
[cm4]
[cm4]
1.6
2)
1.6
1.6
1.6
2)
2)
2)
8.9
9.7
202.8
125.1
[mm] 2 160
without
10.00
1 500
with
10.00
2 570
without
12.00
2 000
with
12.00
4 055
without
15.00
3 000
with
15.00
3 785
without
25.00
3 000
with
25.00
178.2
1.100
513.7
2.700
3 940.0
5.470
8 560.0
16.600
PE
PE4.4…R…
Guide
2)
for ball screw drive, dependent on rotational speed characteristics, spindle length and relevant critical rotational speed.
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153
POSITIONING UNITS with with ball screw drive Load ratings and torques
PE…R…
MX MY Torques
MZ
Load ratings
Cz2
Cz1
PE
Cy1
Cy2
Positioning unit
Maximum permissible force [kN]
Maximum permissible torque [Nm]
Type
static
static
Cy0 1,2
dynamic Cz0 1
Cz0 2
Cy1,2
Cz1,2
dynamic
Mx0
My0
Mz0
Mx
My
Mz
PE1.4…R…
13.8
13.8
13.8
9.2
9.2
422
380
380
281
253
253
PE2.4…R…
42.5
50.7
67.8
29.3
33.4
2 457
2 230
1 872
1 618
1 469
1 290
PE3.4…R…
59.2
70.5
94.0
41.4
46.8
4 757
4 617
3 877
3 157
3 065
2 691
PE4.4…R…
230.5
274.5
366.0
161.9
184.0
30 195
26 625
22 365
20 240
17 547
15 708
Expedient load
Note on dynamic load ratings and torques The determination of dynamic load ratings and torques is based on a 50, 000 m stroke. If comparative values must be
154
calculated for a 100, 000 m stroke, the values for Mx, My, Mz and C must be divided by the factor 1.26.
With a view to serviceable life, loads of less than 20% of the dynamic load ratings have generally proved to be expedient.
LINE TECH – Swiss made Linear Technology
POSITIONING UNITS Rigidity and accuracy
Rigidity
Fr
[kN]
Rigidity values pertain to the linear guide – without factoring in the surrounding environment. The values given are based on standard linear guides with preload Z1 for the runner blocks. At elevated rigidity requirements, we recommend linear guides with preload Z3.
5
PE4
PE3 PE2
4 3 2
PE1
1
Δ Z [μm] 2
4
6
8
10
12
14
16
18
20
Accuracy The precision of any linear system not only depends on the positioning and repeating accuracy but also on the track accuracy of the carriage. This accuracy can be seen in the following diagrams.
Also the mounting surface of the positioning unit has a great influence on the track accuracy since any inaccuracy of the mounting surface can hardly be compensated by the positioning unit itself.
PE
Accuracy in Y-direction (ΔY)
Δ [μm] 50 ΔY
0.02
40
Mounting surface
Accuracy in Z-direction (Δ Z)
ΔZ
30 20 10
Hub [μm] 200
400
600
800
1000
1200
0.02
Mounting surface
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155
POSITIONING UNITS Permissible speeds
Permissible speeds...
… for PE1… with ball screw drive ø 16 x … 1) vmax [m/min] 100 90 80 70 60 50 40 30 20 10
16x16
16x10 16x5 200
400
600
L [mm]
800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800
… for PE2… with ball screw drive ø 20 x … 1) vmax [m/min] 100 90 80 70 60 50 40 30 20 10
20x20
20x5
L [mm] 200
400
600
800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800
… for PE3… with ball screw drive ø 25 x … 1) vmax [m/min] 25x25
PE
100 90 80 70 60 50 40 30 20 10
25x10 25x5 200
Caution: For ball screw drive, note the rotational speed characteristics, spindle length and relevant critical rotational speed.
Please also pay attention to the motor speeds.
1)
greater accuracy on request L = overall length of the positioning unit
156
600
1000
L [mm] 1400
1800
2200
2600
3000
3400
3800
4200
… for PE4… with ball screw drive ø 32 x … 1) vmax [m/min] 100 90 80 70 60 50 40 30 20 10
32x32
32x10 32x5
L [mm] 200
600
1000
1400
1800
2200
2600
3000
3400
3800
4200
LINE TECH – Swiss made Linear Technology
POSITIONING UNITS Permitted deflection (1/2; for PE1… and PE2…)
2.0
0N
1.2 0.8
N
1.6
50 N
2
f max
0.4
LM [mm] 250
500
750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250
PE1… vertical 00
N
fmax [mm]
25
The maximum permissible deflection is limited by the maximum deflection angle of 5'. Exceeding this value without support will have a negative effect on the unit’s service life.
2.2
0
If the maximum permissible deflection is exceeded, the positioning units must have additional support.
fmax [mm]
50
Positioning units can be installed so as to be self-supporting. However, the deflection (which limits the possible load) must be taken into consideration.
PE1… horizontal
2500 20 N 15 00 N 0 10 0 N 00
Permissible deflection
If increased demands are placed on system accuracy, we recommend supporting the positioning units along their entire length.
00
20
N 1500 N
0N
100
1.2 1.0
f max
0.8 0.6
500
N
250
N
0.4
The diagrams on the right apply for: – Firm clamping (40–50 mm per side) – 3–4 screws per side – Solid substructure
0N
0.2
LM [mm] 250
500
750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250
PE2… horizontal fmax [mm] 2.2
0N
1.6
250 20 0 N 15 00 N 00 N
1.2
Mounting positions: – horizontal
50 N
N 0N 2 00 50
0.4
fmax
F
LM [mm] 250
LM / 2
f max
10
0.8
LM
PE
2.0
500
750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250
PE2… vertical
– vertical LM LM / 2
fmax
F
20
00
1.2 1.0
f max
0.8
00
15
N
0N
0.6
100
0.4
N 500 N 250 0 N LM [mm]
0.2 250
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N
25
00
N
fmax [mm]
500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250
157
POSITIONING UNITS Permitted deflection (2/2; for PE3… and PE4…)
PE3… horizontal fmax [mm] 2.2
00 20 N 00 N
2.0
0 100
500
N
N 250
N
25
1.6
0
0 15
N
1.2
0N
f max
0.8 0.4
LM [mm] 500
1000
1500
2000
2500
3000
3500
4000
4500
PE3… vertical fmax [mm]
fm
ax
0.5
20 25 00 00 N N
0.6
0.4
N 00 15 N 0 100 N 0 50 N 250 0N
0.3 0.2 0.1
LM [mm]
500
1000
1500
2000
2500
3000
3500
4000
4500
PE4… horizontal fmax [mm] 2.2
N 25 0 20 0 N 00 15 N 00 10 N 00 N 50 0
1.6 1.2
Mounting positions: – horizontal
N 0 0 N f max
25
0.8
LM
0.4
LM / 2
LM [mm] 500
1000
1500
2000
2500
3000
3500
4000
4500
fmax
F
PE4… vertical fmax [mm]
– vertical
0.6
LM / 2
fm
ax
0.5
LM
0.4
N N 00 00 25 20 N N 00 00 15 10 N N 250 500 0N LM [mm]
0.3 0.2
fmax
PE
2.0
F
0.1
500
158
1000
1500
2000
2500
3000
3500
4000
4500
LINE TECH – Swiss made Linear Technology
PE
NOTES
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159
POSITIONING UNITS Designation system
PE 2 . 4 . 0500 F R 005 . 1
Positioning unit (designation example) Design PE = positioning unit with linear guides Size = = = =
110 mm carriage width 155 mm carriage width 225 mm carriage width 310 mm carriage width
H
1 2 3 4
B
Size
PE... B x H [mm]
1
110 x 50
2
155 x 60
3
225 x 90
4
310 x 105
Configuration 4 = 4 runner blocks (1 carriage) â&#x20AC;Ś = special execution 1) Stroke in [mm] Protective covering F = expansion bellows *** N = without protective covering
PE
Drive R = rolled ball screw *** N = without drive Stroke per revolution [mm] 005 / 010 / 016 005 / 020 005 / 010 / 025 005 / 010 / 032 ...
= = = = =
size 1; ball screw with a pitch of 5, 10 or 16 mm size 2; ball screw with a pitch of 5 or 20 mm size 3; ball screw with a pitch of 5, 10 or 25 mm size 4; ball screw with a pitch of 5, 10 or 32 mm other pitch 1)
Limit switches 0 1 2 3 4
= = = = =
without limit switch 2 limit switches, reference point at front (drive side) 2 limit switches, reference point at rear (opposite drive side) 2 limit switches + additional reference switch at front (drive side) 2 limit switches + additional reference switch at rear (opposite drive side)
* seen from motor opposite side towards motor ** available for lateral motor mounting only *** standard version 1) on request
160
LINE TECH â&#x20AC;&#x201C; Swiss made Linear Technology
. 02 . 0 F - 1 7 V L S N 5 8 3 _ _ _
583...
= drawing type
Options N = without options *** Plug type S = with limit switch plug *** N = without plug Mounting position limit switch plug 2) L = limit switch plug mounting left *** R = limit switch plug mounting right * N = without plug Preload ball screw drive (BSD) V = BSD preloaded *** N = without drive Tolerance class ball screw drive (BSD) 7 = Tolerance class BSD: T7 (52 µm / 300 mm) *** 5 = Tolerance class BSD: T5 (23 µm / 300 mm) N = without drive Preload runner blocks 1 = Preload runner blocks: Z1 *** 3 = Preload runner blocks: Z3 Motor mounting
PE
N = without motor mounting *** F = mounting plate for standard motor S = mounting plate for special motor Reduction 3) 0 1 2 (3
= = = =
without reduction (1:1) *** reduction 1:1.5 ** reduction 1:2 ** reduction 1:2.5) **
Assembly stage 00 = without drive
00
01
02
01 = free spindle end *** 02 = with coupling and intermediate plate 03 = with crank and clamp 03 04 05 04 = set up for lateral motor mounting right * 2) 05 = set up for lateral motor mounting left * 2) 06 = set up for lateral motor mounting top 07 = set up for lateral motor mounting bottom 06 07
2) 3)
for motor mounting on the left or right side, the limit switch connector must be on the opposite side new designation system from 01.01.2015
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161
POSITIONING UNITS with ball screw drive Information for selection » Motor mounting preparation
Motor fitting preparation – assembly stages with ball screw drive LINE TECH positioning units with ball screw drive can be supplied with different motor mount preparations. Refer to pages 174 to 177 for dimensions.
Assembly stage 02 With coupling and intermediate plate
Assembly stage 04 Belt drive housing for lateral motor mounting right*
Assembly stage 05 Belt drive housing for lateral motor mounting left*
Assembly stage 06 Belt drive housing for lateral motor mounting top
Assembly stage 07 Belt drive housing for lateral motor mounting bottom
PE
Assembly stage 01 Free spindle end
* seen from motor opposite side towards motor
162
LINE TECH – Swiss made Linear Technology
PE
noteS
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163
POSITIONING UNIT PE1.4…NR…
L3
4x M5x10
L4
Stroke
M6 / ø4.8 6
A1
A2
n x 86
58
6.5
28
50
110
26
ø10 h6
ø38 h6
with ball screw drive, without protective covering
L
23
110 4x M5x10
20
58
20
86
6 / depth 3 55
Nominal size Designation
PE
PE1.4…NR…
Dimensions Stroke
L
L3
[mm]
[mm]
50
255
L4
n
A1
A2
Ball screw length
Weight [kg]
47.5
47.5
2
41.5
41.5
225
3.0
125
330
47.5
47.5
2
79
79
275
3.5
195
400
47.5
47.5
3
71
71
350
4.0
270
475
47.5
47.5
4
65.5
65.5
483
4.5
345
550
47.5
47.5
5
60
60
558
5.0
415
620
47.5
47.5
6
52
52
628
5.5
485
690
47.5
47.5
7
44
44
698
5.9
560
765
47.5
47.5
7
81.5
81.5
773
6.4
635
840
47.5
47.5
8
76
76
848
6.9
705
910
47.5
47.5
9
780
985
47.5
47.5
10
68
68
918
7.4
62.5
62.5
993
7.9
850
1055
47.5
47.5
11
54.5
54.5
1063
8.4
925
1130
47.5
47.5
12
49
49
1138
8.9
995
1200
47.5
47.5
13
41
41
1208
9.4
1070
1275
47.5
47.5
13
78.5
78.5
1283
9.9
1140
1345
47.5
47.5
14
70.5
70.5
1353
10.3
1215
1420
47.5
47.5
15
65
65
1428
10.8
1285
1490
47.5
47.5
16
57
57
1498
11.3
1430
1635
47.5
47.5
18
43.5
43.5
1643
12.3
1575
1780
47.5
47.5
19
73
73
1788
13.3
1720
1925
47.5
47.5
21
59.5
59.5
1933
14.2
1865
2070
47.5
47.5
23
46
46
2078
15.2
2015
2220
47.5
47.5
24
78
78
2228
16.2
2160
2365
47.5
47.5
26
64.5
64.5
2373
17.2
CAD data is available from www.linetech.ch
164
LINE TECH – Swiss made Linear Technology
POSITIONING UNIT PE1.4…FR…
L3
Stroke
4x M5x10
L4
M6 / ø4.8 6
A1
A2
n x 86
58
6.5
28
50
110
26
ø10 h6
ø38 h6
with ball screw drive, with expansion bellows
L
23 86
110 4x M5x10
20
58
20
L
6 / depth 3 55
Designation
PE1.4…FR…
Dimensions Stroke
L
[mm]
[mm]
50
255
L4
L3
n
A1
A2
Ball screw length
Weight [kg]
47.5
47.5
2
41.5
41.5
225
3.0
100
330
60
60
2
79
79
275
3.5
150
400
70
70
3
71
71
350
4.0
200
475
82.5
82.5
4
65.5
65.5
483
4.5
250
550
95
95
5
60
60
558
5.0
300
620
105
105
6
52
52
628
5.5
350
690
115
115
7
44
44
659
5.9
400
765
127.5
127.5
7
81.5
81.5
721
6.4
450
840
140
140
8
76
76
784
6.9
500
910
150
150
550
985
162.5
162.5
9 10
68
68
844
7.4
62.5
62.5
906
7.9
600
1055
172.5
172.5
11
54.5
54.5
973
8.4
650
1130
185
185
12
49
49
1029
8.9
700
1200
195
195
13
41
41
1089
9.4
750
1275
207.5
207.5
13
78.5
78.5
1151
9.9
800
1345
217.5
217.5
14
70.5
70.5
1211
10.3
850
1420
230
230
15
65
65
1274
10.8
900
1490
240
240
16
57
57
1334
11.3
1000
1635
262.5
262.5
18
43.5
43.5
1456
12.3
1100
1780
285
285
19
73
73
1579
13.3
1200
1925
307.5
307.5
21
59.5
59.5
1701
14.2
1300
2070
330
330
23
46
46
1824
15.2
1400
2220
355
355
24
78
78
1949
16.2
1500
2365
377.5
377.5
26
64.5
64.5
2071
17.2
CAD data is available from www.linetech.ch
www.linetech.ch
165
PE
Nominal size
POSITIONING UNIT PE2.4…NR…
ø12 h6
L3
Stroke
L4
ø11x7 M8 / ø6.8 n x 130
A2
155
4x M6x12
A1
10
35
6
70
30
17
ø46 h6
with ball screw drive, without protective covering
155
L
36 4x M6x12
2x ø8-H7x18
25
97
105
25
130
10 / depth 5 77.5
Nominal size Designation
PE
PE2.4…NR…
Dimensions L3
L4
n
A1
Stroke
L
[mm]
[mm]
50
330
62.5
62.5
1
115
395
62.5
62.5
2
67.5
175
455
62.5
62.5
2
97.5
240
520
62.5
62.5
3
305
585
62.5
62.5
370
650
62.5
62.5
435
715
62.5
500
780
62.5
565
845
630 695
A2
Ball screw length
Weight [kg]
100
100
343
9.8
67.5
408
10.3
97.5
468
10.8
65
65
533
11.3
3
97.5
97.5
598
11.8
4
65
65
663
12.3
62.5
4
97.5
97.5
728
12.8
62.5
5
65
65
793
13.3
62.5
62.5
5
97.5
97.5
858
14.0
910
62.5
62.5
6
65
65
923
14.5
975
62.5
62.5
6
97.5
97.5
988
15.0
760
1040
62.5
62.5
7
65
65
1053
15.5
825
1105
62.5
62.5
7
97.5
97.5
1118
16.0
890
1170
62.5
62.5
8
65
65
1183
16.5
955
1235
62.5
62.5
8
97.5
97.5
1248
17.0
1020
1300
62.5
62.5
9
65
65
1313
17.5
1100
1380
62.5
62.5
9
105
105
1393
18.0
1145
1425
62.5
62.5
10
1438
18.5
1220
1500
62.5
62.5
10
1513
19.0
1275
1555
62.5
62.5
11
62.5
62.5
1568
19.5
1535
1815
62.5
62.5
13
62.5
62.5
1828
21.5
1795
2075
62.5
62.5
15
62.5
62.5
2088
23.5
2050
2330
62.5
62.5
17
60
60
2343
25.5
2310
2590
62.5
62.5
19
60
60
2603
28.0
2570
2850
62.5
62.5
21
60
60
2863
30.0
62.5 100
62.5 100
CAD data is available from www.linetech.ch
166
LINE TECH – Swiss made Linear Technology
POSITIONING UNIT PE2.4…FR…
4x M6x12
L4
35
A1
10
ø11x7 M8 / ø6.8
6
A2
n x 130
36
70
30
Stroke
155
60
L3
17
ø46 h6
ø12 h6
with ball screw drive, with expansion bellows
155
L 4x M6x12
2x ø8-H7x18
25
97
105
25
130
10 / depth 5 77.5
Designation
PE2.4…FR…
Dimensions L4
L3
n
A1
Stroke
L
[mm]
[mm]
50
330
62.5
62.5
1
100
395
70
70
2
67.5
150
455
75
75
2
97.5
200
520
82.5
82.5
3
250
585
90
90
300
650
97.5
97.5
350
715
105
400
780
112.5
450
845
500 550 600 650
A2
Ball screw length
Weight [kg]
100
343
9.8
67.5
408
10.3
97.5
468
10.8
65
65
533
11.3
3
97.5
97.5
598
11.8
4
65
65
640
12.3
105
4
97.5
97.5
697
12.8
112.5
5
65
65
754
13.3
120
120
5
97.5
97.5
811
14.0
910
127.5
127.5
6
65
65
870
14.5
975
135
135
6
97.5
97.5
927
15.0
1040
142.5
142.5
7
65
65
984
15.5
1105
150
150
7
97.5
97.5
1040
16.0
700
1170
157.5
157.5
8
65
65
1097
16.5
750
1235
165
165
8
97.5
97.5
1157
17.0
800
1300
172.5
172.5
9
65
65
1213
17.5
850
1380
187.5
187.5
9
105
105
1293
18.0
900
1425
185
185
10
1327
18.5
950
1500
197.5
197.5
10
1396
19.0
1000
1555
200
200
11
62.5
62.5
1441
19.5
1200
1815
230
230
13
62.5
62.5
1671
21.5
1400
2075
260
260
15
62.5
62.5
1901
23.5
1600
2330
287.5
287.5
17
60
60
2131
25.5
1800
2590
317.5
317.5
19
60
60
2358
28.0
2000
2850
347.5
347.5
21
60
60
2588
30.0
62.5 100
100
62.5 100
CAD data is available from www.linetech.ch www.linetech.ch
167
PE
Nominal size
POSITIONING UNIT PE3.4…NR…
4x M6x12
L4
Stroke
52
25
225
88
50
L3
90
ø15 h6
ø64 f8
with ball screw drive, without protective covering
M10 / ø8.4
7 A1
nx
A2
180
225
L
44
4x M8x16
32
144
32
180
14 / depth 5.5 112.5
Nominal size Designation
PE
PE3.4…NR…
Dimensions L3
L4
n
A1
A2
Ball screw length
Weight
Stroke
L
[mm]
[mm]
40
405
70
70
1
112.5
112.5
429
17.5
105
470
70
70
2
55
55
494
19.0
175
540
70
70
2
90
90
564
20.5
240
605
70
70
2
122.5
122.5
629
22.0
310
675
70
70
3
67.5
67.5
699
23.5
380
745
70
70
3
102.5
102.5
769
25.5
445
810
70
70
3
135
135
834
27.0
515
880
70
70
4
80
80
904
28.5
585
950
70
70
4
115
115
974
30.0
650
1015
70
70
5
1039
31.5
785
1150
70
70
5
125
125
1174
35.0
105
105
[kg]
57.5
57.5
925
1290
70
70
6
1314
38.0
1060
1425
70
70
7
82.5
82.5
1449
41.5
1195
1560
70
70
8
60
60
1584
44.5
1330
1695
70
70
8
127.5
127.5
1719
47.5
1605
1970
70
70
10
85
85
1994
54.5
1875
2240
70
70
11
130
130
2264
60.5
2150
2515
70
70
13
87.5
87.5
2539
67.0
2435
2800
70
70
15
50
50
2824
73.5
2695
3060
70
70
15
180
180
3084
79.5
2965
3330
70
70
17
135
135
3354
86.0
3240
3605
70
70
19
92.5
92.5
3629
92.5
3520
3885
70
70
21
52.5
52.5
3909
99.0
3785
4150
70
70
21
185
185
4174
105.5
4055
4420
70
70
23
140
140
4444
111.5
CAD data is available from www.linetech.ch
168
LINE TECH – Swiss made Linear Technology
POSITIONING UNIT PE3.4…FR…
4x M6x12
52
7
88
50
L4
Stroke
225
90
L3
25
ø64 f8
ø15 h6
with ball screw drive, with expansion bellows
M10 / ø8.4 A1
nx
44
A2
180
225
L 4x M8x16
32
144
32
180
14 / depth 5.5 112.5
Designation
PE3.4…FR…
Dimensions L4
L3
n
A1
A2
Ball screw length
Weight
Stroke
L
[mm]
[mm]
50
405
65
65
1
112.5
112.5
429
17.5
100
470
72.5
72.5
2
55
55
494
19.0
150
540
82.5
82.5
2
90
90
564
20.5
200
605
90
90
2
122.5
122.5
629
22.0
250
675
100
100
3
67.5
67.5
699
23.5
300
745
110
110
3
102.5
102.5
769
25.5
350
810
117.5
117.5
3
135
135
798
27.0
400
880
127.5
127.5
4
80
80
857
28.5
450
950
137.5
137.5
4
115
115
916
30.0
500
1015
145
145
5
975
31.5
600
1150
162.5
162.5
5
125
125
1094
35.0
700
1290
182.5
182.5
6
105
105
1212
38.0
800
1425
200
200
7
82.5
82.5
1330
41.5
900
1560
217.5
217.5
8
60
60
1449
44.5
1000
1695
235
235
8
127.5
127.5
1567
47.5
1200
1970
272.5
272.5
10
85
85
1804
54.5
1400
2240
307.5
307.5
11
130
130
2036
60.5
1600
2515
345
345
13
87.5
87.5
2273
67.0
1800
2800
387.5
387.5
15
50
50
2529
73.5
2000
3060
417.5
417.5
15
180
180
2747
79.5
2200
3330
452.5
452.5
17
135
135
2983
86.0
2400
3605
490
490
19
92.5
92.5
3220
92.5
2600
3885
530
530
21
52.5
52.5
3467
99.0
2800
4150
562.5
562.5
21
185
185
3694
105.5
3000
4420
597.5
597.5
23
140
140
3926
111.5
[kg]
57.5
57.5
CAD data is available from www.linetech.ch www.linetech.ch
169
PE
Nominal size
POSITIONING UNIT PE4.4…NR…
L3
L4
Stroke
120
ø24x15.5 ø13.5 n x 280
13 A1 55
4x M10x20
310
L
280
80
260
215 76 63 76
20
12x M12x24
130 80
A2
14.5
55
30 105
320
76
ø22 h6
ø85 h9
with ball screw drive, without protective covering
20 / depth 4.9 80 100 80 160
Nominal size Designation
PE
PE4.4…NR…
Dimensions L3
L4
n
A1
A2
Ball screw length
Weight
Stroke
L
[mm]
[mm]
70
510
75
45
1
115
115
350
45
120
560
75
45
1
140
140
400
47
185
625
75
45
1
172.5
172.5
500
50
250
690
75
45
2
65
65
550
53
320
760
75
45
2
100
100
600
56
385
825
75
45
2
132.5
132.5
650
59
455
895
75
45
2
167.5
167.5
946
62
525
965
75
45
3
62.5
62.5
1016
65
590
1030
75
45
3
95
95
1081
68
660
1100
75
45
3
130
130
1151
71
795
1235
75
45
3
197.5
197.5
1286
77
930
1370
75
45
4
125
125
1421
83
1065
1505
75
45
4
192.5
192.5
1556
89
1310
1750
75
45
5
175
175
1801
100
1560
2000
75
45
6
160
160
2051
111
2055
2495
75
45
8
127.5
127.5
2546
133
2550
2990
75
45
9
235
235
3041
156
3045
3485
75
45
11
202.5
202.5
3536
178
3785
4225
75
45
13
292.5
292.5
4276
211
[kg]
CAD data is available from www.linetech.ch
170
LINE TECH – Swiss made Linear Technology
POSITIONING UNIT PE4.4…FR…
L4
120
30
Stroke
A1 55
A2
4x M10x20
310
L 215 76 63 76
260
280
20
80
12x M12x24
80 130
14.5
ø24x15.5 ø13.5 n x 280
13
76
320
105
ø22 h6
L3
55
ø85 h9
with ball screw drive, with expansion bellows
20 / depth 4.9 80 100 80 160
Designation
PE4.4…FR…
Dimensions L4
L3
n
A1
A2
Ball screw length
Weight
Stroke
L
[mm]
[mm]
50
510
85
55
1
115
115
350
45
100
560
85
55
1
140
140
400
47
150
625
92.5
62.5
1
172.5
172.5
500
50
200
690
100
70
2
65
65
550
53
250
760
110
80
2
100
100
600
56
300
825
117.5
87.5
2
132.5
132.5
650
59
350
895
127.5
97.5
2
167.5
167.5
700
62
400
965
137.5
107.5
3
62.5
62.5
750
65
450
1030
145
115
3
95
95
800
68
500
1100
155
125
3
130
130
1151
71
600
1235
172.5
142.5
3
197.5
197.5
1286
77
700
1370
190
160
4
125
125
1421
83
800
1505
207.5
177.5
4
192.5
192.5
1556
89
1000
1750
230
200
5
175
175
1801
100
[kg]
1200
2000
255
225
6
160
160
2051
111
1600
2495
302.5
272.5
8
127.5
127.5
2546
133
2000
2990
350
320
9
235
235
3041
156
2400
3485
397.5
367.5
11
202.5
202.5
3536
178
3000
4225
467.5
437.5
13
292.5
292.5
4276
211
PE
Nominal size
CAD data is available from www.linetech.ch
www.linetech.ch
171
positioningUNITS Limit switch fitting
Fitting position of limit switches
Limit switches The limit switches are used in conjunction with a control unit to limit the stroke (prevent overrunning of the carriage) and to define the reference position. LINE TECH employs the following standard inductive limit switches: – PNP openers (PNP-NC) Supply: 10...30 V DC Current consumption off-load: < 10 mA Load: max. 200 mA
On request the following non standard limit switches are available: – PNP make type (PNP-NO) – NPN break type (NPN-NC) – NPN make type (NPN-NO) – Reed switches – Mechanical switches Note: At the factory the plus and minus limit switches are preset to a nominal stroke of 0 to +5 mm.
The following diagrams show the mounting position of the limit switches. The reference position can be allocated either to the plus (+) or to the minus (-) limit switch. Special applications often require a separate reference point switch to be mounted between the positive and negative limit switches. The limit switch closest to the motor mounting (limit switch controller interface) is known as the forward limit switch.
Connector add-on
Limit switches / reference switch mounting overview
Plug on left side Reference switch
Plus limit switch (+)
Plug on right side
Minus limit switch (-)
Position of reference switch (LR)
Dimensions
11.5
x
Front reference switch (drive side)
M16x1
PE
Plug
LR
Rear reference switch (opposite drive side)
Size
Dimensions [mm] x
LR
LR = 20 mm
172
PE1
26
PE2
35
PE3
52
PE4
49
LINE TECH – Swiss made Linear Technology
positioningUNITS Limit switch with plug connector
+ Direction
Reference point bridge Reference point in minus (–) direction Front (drive side) Bridge pin 1–5
Load
Reference point in plus (+) direction Rear (opposite drive side) Bridge pin 3–5
+ V DC
PNP Opener
0 V (GND)
Minus (–) direction (load) 0 V (GND) Plus (–) direction (load) +10...30 V (DC) Reference (load)
PNP Opener
0 V (GND)
Pin 1 Pin 2 Pin 3 Pin 4 Pin 5
– Direction
+ V DC
The connector pin assignment when using a limit switch plug is shown in the diagram on the right. The individual pins are assigned as follows:
Plug connector with reference point bridge
Load
Plug connector
2 5
4
3
1
Colour code key for the diagrams:
Plug SFV50 acc. to IEC 60130-9
Load = black +V DC = brown 0 V (GND) = blue
0 V (GND)
+ V DC
PNP Opener Load
PNP Opener
+ V DC
+ Direction
0 V (GND)
+ V DC
Load
PNP Opener
Reference
0 V (GND)
– Direction
Load
Plug connector with additional reference switch
2
1
www.linetech.ch
5 3
PE
4
Plug SFV50 acc. to IEC 60130-9
173
POSITIONING UNITS with with ball screw drive Dimensions for motor mounting; straight fit
Straight motor mounting
Motor plate
Motor
Intermediate flange Coupling
Length of motor mounting
L
LS
øD
ød
øD
E
K
LW
Coupling
PE
LF
Nominal size
f1
Dimensions LF ±2 [mm]
Coupling
E
Dimensions [mm]
Drive torque [Nm]
LS [mm]
Weight * [kg]
when LW > f1
Size
L
PE1…
23
0.460
Size 14
14
35 30
PE2...
36
0.500
Size 14
19
36
0.580
Size 19
24
PE3...
44
0.990
Size 19
PE4...
55
1.120
Size 24
PE2...
LS + E + LW
f1
ø D ø d
f1
E
ø DK
TN
≤ 16
11
13 32.2
66 40
≤ 20
25
16 43
17
34
78 55
≤ 28
30
18 57
60
120
6.3
Tmax 25
* flange including coupling
174
LINE TECH – Swiss made Linear Technology
POSITIONING UNITS Motor dimensions
Motor dimensions ** ** the following dimensions
LW
øZ
øDM
F
ødW
LK
B
LZ
ø DM ______________ [mm]
LW ______________ [mm]
B
ø dW ______________ [mm]
______________ [mm]
F ______________ [mm] LK ______________ [mm]
LZ ______________ [mm] ø Z ______________ [mm]
PE
are required to determine the motor mounting.
www.linetech.ch
175
POSITIONING UNITS with with ball screw drive Dimensions for lateral motor fitting (1/2)
Lateral motor mounting Belt drive housing
Motor
Motor pinion No. of teeth = zM
Toothed belt PE pinion No. of teeth = zPE
PE
i = zM : zPE
176
LINE TECH â&#x20AC;&#x201C; Swiss made Linear Technology
POSITIONING UNITS with with ball screw drive Dimensions for lateral motor fitting (2/2)
Dimensions for lateral motor mounting F
K
E
LG
G
Carriage H
PE1…
PE2...
PE3...
PE4...
Dimensions [mm]
i
E
1:1
133…137 (135)
1:1.5
No. of teeth
Belt length
Weight
G*
H
K
LG
zM
zLM
ø dM
[mm]
[kg]
90
43
28
42
215.5 36
36
ø19
450
1.200
135.2…139.2 (137.2)
90
43
28
42
215.5 24
36
ø12
425
1.150
1:2
131.5…135.5 (133.5)
100
43
28
46
247
24
48
ø12
450
1.700
1:1
130...135 (132.5)
32
32
ø19
425
1.600
1:1.5
131...139 (135)
32
48
ø19
475
1.800
1:2
131.5...135.5 (133.5)
24
48
ø12
450
1.700
1:1
171...179 (175)
40
40
ø22
550
2.700
1:1.5
170.5...178.5 (174.5)
32
48
ø19
550
2.800
1:2
168.5...176.5 (172.5)
27
54
ø15
550
2.700
1:1
221...229 (225)
40
40
ø22
650
3.600
1:1.5
220.5...228.5 (224.5)
36
54
ø20
675
3.400
1:2
224.5...232.5 (228.5)
32
64
ø19
700
3.500
www.linetech.ch
F
Max.
100
120
150
43
51
60
35
52
55
46
66
71
247
300
360
177
PE
Nominal size
F/2
POSITIONING UNITS Attachment of positioning units
Mounting options Positioning units are attached from above or below.
M1 Head
G
H
Caution: Always screw on the positioning units along the entire length if possible.
M2 A
Nominal size
Dimensions [mm] A
G*
H
M1
M2
Head
M6
M4
ISO 4762
PE1…
86
PE2…
130
10
10
M8
M6
ISO 4762
PE3…
180
25
25
M10
M8 1)
ISO 4762
PE4...
280
—
14.5
—
M12
ISO 4762
6.5
6.5
max. screw length = 40 mm
PE
1)
178
LINE TECH – Swiss made Linear Technology
POSITIONING UNITS Attachment accessories; sliding blocks
Sliding blocks For sizes PE2 and PE3, the base plates and carriages have grooves. The positions and sizes of the grooves are shown in the relevant profile cross-sections (see pages 149 and 150). Sizes PE1 and PE4 have no grooves.
Sliding block types NS5 and NS8 can be used in line with the groove width (see profile cross-sections, pages 149 to 150). Sliding blocks are available from LINE TECH. Size, material and connection thread as per the following order system (e.g. NS5 St M5) must be defined as the order number. The available types are listed opposite.
a
Groove width
a (thread)
5
M3 / M4 / M5
Steel / Inox
8
M4 / M5 / M6 / M8
Steel / Inox
PE
Material
Dimensions [mm]
Order designation for sliding blocks Examples: NS5 St M5
NS 5 St M5
Sliding block NS Groove width
Thread size (dim. â&#x20AC;&#x153;aâ&#x20AC;?)
5 8
M3 / M4 / M5 M6 / M8 Material St = steel Inox = inox
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179
POSITIONING UNITS Cross table mountings
Cross tables
KM . PE2 / PE2 . AC
Designation system
LINE TECH positioning units are also available as 2-axle units (cross table). A total of four mounting types are possible. The designation system opposite applies. Assembly layout AC and AD cross tables are mounted without an intermediate plate if the same size. Intermediate plates are required for all other assembly types. The individual positioning units must be ordered separately.
Accuracy Standard accuracy for cross table mountings is 0.1 mm/300 mm stroke. Greater accuracy on request.
Cross table mounting Abbreviation for lower axis PE1 / PE2 / PE3 / PE4 Abbreviation for upper axis PE1 / PE2 / PE3 / PE4 Mounting type AC / AD / BC / BD Dimension A [mm]
upper unit
Mounting type
A…
B…
PE1…
100
116
PE2…
122
122
120
144
on request
166
166
lower unit
PE3…
PE1…
PE2…
PE4…
Mounting layout AC
A…
PE3… B…
A…
PE4… B…
A…
B…
not possible
on request
not possible 180
210
not possible
215
215
210
240
Mounting layout BC
upper unit
lower unit
Mounting layout AD
lower unit
Mounting layout BD
lower unit
A
upper unit
A
upper unit
180
A
A
PE
upper unit
lower unit
LINE TECH – Swiss made Linear Technology
POSITIONING UNITS Grease points
PE1..R..
PE2..R.. Runner blocks 2)
Runner blocks 1)
BSD 1)
Runner blocks and BSD 1)
PE3..R..
Runner blocks 2)
PE4..R.. Runner blocks 2)
Runner blocks 3)
BSD 1)
BSD 3)
Runner blocks 2)
Standard grease LINE TECH recommends the following grease for lubrication: Microlube GBU Y 131
www.linetech.ch
Grease gun
PE
Grease points Lubrication positions on positioning units are not dependent on stroke. For sizes PE2 and PE3, the expansion bellows on the carriage must be loosened and pushed to the side before lubrication. Different lubricating nipples are on the positioning unit carriages: 1) Lubricating nipple to DIN 3405 2) Lubrication nipples to DIN 3405 and DIN 71412 3) Lubricating nipple to DIN 71412
Runner blocks 3)
Art. no.: ZPE.FETTPRESSE-00
181
182
LINE TECH â&#x20AC;&#x201C; Swiss made Linear Technology
Accessories / general information Table of contents
Cables and mating plugs_______________________________________________ 184 Cable assembly / plug code____________________________________________ 185 Clamps; overview_____________________________________________________ 186 Sliding blocks; overview________________________________________________ 187 Grease guns; overview_____________________________________________ 188–189
accesories
– – – – –
www.linetech.ch
183
accessories / general information Cable and mating plug
Full cabling (optional) Resolver/encoder cable
Motor cable
Limit switch cable
Minus limit switch front
Plus limit switch reverse side
Cables (individual, to length and with connectors) LINE TECH will assemble your cable to your specifications. Individual cables are available as per the following type key:
K L 05 R . 001 . 000 . 103 Plug code actor side
Cable K
according to table on next page
Use A B D E L N R S T Z
= = = = = = = = = =
AC motor cable brake cable DC motor cable encoder cable limit switch cable power cable resolver cable stepper motor cable (3-phase) stepper motor cable (2-phase) special cable
Plug code feed side according to table on next page Code cable assembly according to table on next page Sheath definition
M = PUR / PVC (energy chain compatible) * N = PVC / PVC (energy chain compatible) R = PUR / PUR (energy chain compatible)
Cable length
accesories
Outer / inner
03 = 3 m 05 = 5 m 10 = 10 m
* standard
(the next longest cable is used for intermediate lengths)
Mating plug for limit switch connection LINE TECH can supply the following plug types for connecting limit switches:
Connector types CFLKB05A
CFLKB05B
– Straight socket Article no.: CFLKB05A – Angled socket Article no.: CFLKB05B
184
LINE TECH – Swiss made Linear Technology
accessories / general information Cable assembly / plug code
Cable assembly Code Cable type
Use
Code Cable type
Use
001
5x0.25C11Y-S
L, Z
007
4G0.75C11Y
A, S, T
002
7x0.25C11Y-S
E, Z
008
003
4x2.0x0.25C11Y-S
E, R
009
4G0.75+2x(2x0.75)C11Y-S
A, D
010
4G1.5+2x(2x0.75)C11Y-S
A, D
004 005
2x0.5x11Y-S
B
006
011 012
Code Plug designation
Use
Code Cable type
Use
000
all
200
Socket 9-pole SUB-D / straight
E, R
00...
201
Connector 9-pole SUB-D / straight
E, R
00...
202
Connector 15-pole SUB-D / straight
E, R
Loose cable end
010
Loose cable end for Servostar 300
203
12-pole M23 socket counter-rotating
E, R
011
Loose cable end for Servostar 400
204
12-pole M23 socket co-rotating
E
012
Loose cable end for Servostar 600
205
12-pole F-code M23 socket counterrotating
E
013
Loose cable end for Servostar 700
206
Socket 15-pole SUB-D / straight
E, R
01...
20...
0……
20...
0……
210
Connector 15-pin SUB-D / angled 90°
E, R
0……
211
Socket 15-pin SUB-D / angled 90°
E, R
0……
2……
0……
2……
101
5-pole EN 60130-9 M16 straight plug
L
301
6-pole 20A 300V M23 plug
A
102
Connector 5-pin EN 60130-9 angled 90°
L
302
4+3+PE 9/26A 300/600 V M23 socket
A
103
5-pole EN 60130-9 M16 straight socket
L
303
4+3+PE 7.5/11A 60/300 V M23 socket
A
104
5-pole EN 60130-9 90° angle socket
L
304
6-pole 11A 380V M23 socket
S
Socket 4-pin 16x16
B
10...
accesories
Plug code
30...
111
2-pole M16 straight plug
B
3……
112
4-pole 90° angle socket
B
400
11...
40...
1……
4……
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185
Accessories / general information Clamps; overview
Mounting options
Nominal size
BM
A
Clamps are used to secure linear units LM, BM and KE. Caution: Only mount and support linear units on the base profile, not on the end plates.
Dimensions [mm]
LM KE
A
±0.1
B
B
LM3…
76.8
88.8
LM4...
94.0
108.0
LM5...
132.0
150.0
BM4...
94.0
108.0
KE1...
102.0
112.0
KE2...
126.0
140.0
KE3...
161.0
175.0
Clamps C
Type I F
D
A B
C
C
C
H
J
G
K
B
H
E Recommended number of clamps: 4 per metre and side
Type II
accesories
A
Nominal Dimensions [mm] size Type A B
C
D
E
F
G*
H
J
K
[kg]
LM3…
II
80
10
20
19.0
12.0
16
11.9
6
ø11
ø 6.5
0.118
P-54376/1
LM4...
I
80
10
60
22.0
15.0
20
14.0
7
ø15
ø9.0
0.195
M-40023/1
LM5...
I
108
19
70
25.7
16.7
28
20.0
9
ø15
ø9.0
0.412
M-50158/1
BM4...
II
80
10
20
17.8
10.8
20
14.0
7
ø 11
ø 6.5
0.148
M-40357/1
KE1...
I
35
7.5
20
7.6
2.6
14.5
11.0
5
ø 8
ø 4.5
0.021
P-54434/1
KE1...
II
80
7.5
20
7.6
2.6
14.5
11.0
5
ø 8
ø 4.5
0.048
P-54435/1
KE2...
I
60
10
40
10.5
4.5
19.5
15.0
7
ø 11
ø 6.5
0.072
P-54179/1
KE2...
II
80
10
20
10.5
4.5
19.5
15.0
7
ø 11
ø 6.5
0.118
P-54181/1
KE3...
I
60
10
40
10.5
4.5
19.5
15.0
7
ø 11
ø 6.5
0.072
P-54179/1
KE3...
II
80
10
20
10.5
4.5
19.5
15.0
7
ø 11
ø 6.5
0.118
P-54181/1
186
Weight
Art. No.
LINE TECH – Swiss made Linear Technology
Accessories / general information Sliding blocks; overview
for LM / BM / PE types
for KE type (for optional connecting plates)
a
a
Dimensions Groove width [mm]
LM3… LM4... LM5... BM4... PE2... PE3...
Weight Thread a [mm] M3
5.0
M4 M5 M4
LM4... BM4...
6.0
M5 M6 M4
LM5... PE2... PE3...
M5 8.0 M6 M8 M4
KE1… KE2...
6.0
M5 M6 M4 M5
KE3...
8.0 M6 M8
www.linetech.ch
Art. No.
Comments
Material [g] steel stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel stainless steel stainless
2.2 2.0 1.8 5.0 4.8 4.5 10.8 10.5 9.9 9.0 5.6 5.5 5.2 8.4 8.1 7.7 6.9
NS5 St M3 NS5 Inox M3 NS5 St M4 NS5 Inox M4 NS5 St M5 NS5 Inox M5 NS6 St M4 NS6 Inox M4 NS6 St M5 NS6 Inox M5 NS6 St M6 NS6 Inox M6 NS8 St M4 NS8 Inox M4 NS8 St M5 NS8 Inox M5 NS8 St M6 NS8 Inox M6 NS8 St M8 NS8 Inox M8 NS6 St M4-KE NS6 Inox M4-KE NS6 St M5-KE NS6 Inox M5-KE
only for connecting plates
NS6 St M6-KE NS6 Inox M6-KE NS8 St M4-KE NS8 Inox M4-KE NS8 St M5-KE NS8 Inox M5-KE NS8 St M6-KE
only for connecting plates
NS8 Inox M6-KE NS8 St M8-KE NS8 Inox M8-KE
187
accesories
Nominal size
Accessories / general information Grease guns; overview (1/2)
Part number
Used for
Comments
PE1 *
(with 501010_1)
PE2 / PE3 *
(with ZPE.Adapter + 501010_1)
PE4 *
(with 01.528)
LM3…LM5 1)
(with 501010_1)
BM4
(with 501010_1)
PE1
(with SP198416)
PE2 / PE3
(with ZPE.Adapter)
KE1…KE3
(with SP198416)
LM3…LM5
(with SP198416)
BM4
(with SP198416)
PE1
(with 501010_1)
PE4
(with 01.528)
LM3…LM5 1)
(with 501010_1)
BM4 1)
(with 501010_1)
01.528 501010_1 ZPE.FETTPRESSE.00 ZPE.Adapter
SP198416
ZPE.FETTPRESSE.02 ZPE.Adapter
01.528 ZPE.FETTPRESSE.03 501010_1
PE1 KE1…KE3 * ZPE.FETTPRESSE.04
accesories
SP198416
LM3…LM5 * BM4 * PE1
(with SP198416)
PE4
(with 01.528)
KE1…KE3
(with SP198416)
LM3…LM5
(with SP198416)
BM4
(with SP198416)
SP198416
ZPE.FETTPRESSE.05
01.528
* preferred grease guns 1) without limit switches Grease guns are filled with Microlube GBU Y 131 grease as standard. Other greases are available on request.
188
LINE TECH – Swiss made Linear Technology
Accessories / general information Grease guns; overview (2/2)
Part number
Designation
01,103
Impact pressure gun (empty)
501010_1 501010
Combination nozzle 501010_2
Lubrication adapter
SP198416
Nozzle for impact pressure gun
01.528
Mouthpiece for impact pressure gun
PE1 / PE2 (BSD) / PE3 (BSD) KE1 (connecting plate) KE2 (connecting plate) KE3 (connecting plate) LM3…LM5 BM4
PE2 (guide) / PE3 (guide)
PE1 / PE2 (BSD) / PE3 (BSD) KE1…KE3 LM3…LM5 BM4
PE4
accesories
ZPE.ADAPTER
Used for
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189
190
LINE TECH â&#x20AC;&#x201C; Swiss made Linear Technology
Design / application Table of contents
– Calculation guidelines _________________________________________________ 192 – Formulae____________________________________________________________ 193 – Application examples _____________________________________________ 194–195
( )
www.linetech.ch
191
3 design
Cdyn L10 = –––– Fr
design / application Calculation guidelines
Concept
Static load
Definition of the drive motor
The determination of service life must be calculated based on the respective documents of the linear guide system and the ball screw drives. Also for the drive belts we shall refer to the specific literature. Since the service life is normally dependent on the linear guide system, the following formulae can be applied for approximate determination:
For purely static loading or impacts, static parameter fS is calculated to verify that a bridge module with a sufficiently high load-bearing capacity is selected. Factoring in static load rating C0 [N] and load Fr [N] gives:
The drive motor forms the link between the control signal and the movement to be applied to a given load. Size and type of the drive motor primarily depend on the load, the required displacement speed and the acceleration factor. Calculation and choice of a positioning unit shall be based on the worst case service conditions. For the optimal drive unit configuration, LINE TECH offers you different types of step-motors, DC and AC motors together with the appropriate continuous- or linear path control. Listed below are the formulae necessary to determine the correct motor for your application.
If fS ≥ 1, the safety margin is large enough. If fS ≤ 1, please consult LINE TECH.
Dynamic load Nominal service life L10 is derived from dynamic load rating Cdyn [N] and load Fr [N]:
L10 =
( )
C0 fS = –––– Fr
3
Cdyn –––– [105 m rolling distance] Fr
Remark The above formulas are applicable only in case all bearings are equally loaded, i.e. the load Fr is applied at the center of the cradle. The drive (ball screw / toothed belt drive) must be checked if any linear units are installed vertically. LINE TECH disposes of different test programs. If you provide us all the necessary information, we’ll be pleased to assist you.
design
Key to these formulae: d [mm] d1 [mm] d2 [mm] d3 [mm] FL [N] i [–] J [kgm2] J1 [kgm2] J2 [kgm2] JM [kgm2] JR [kgm2] JT [kgm2] l [mm] lR [mm] MB [Nm] Md [Nm]
192
= = = = = = = = = = = = = = = =
ball screw diameter diametre driving pinion diameter driven pinion pulley diameter feed force gear reduction mass moment of inertia mass moment of inertia for driving wheel mass moment of inertia for driven wheel mass moment of inertia for drive motor rotatory mass moment of inertia translatory mass moment of inertia ball screw length pinion / pulley width acceleration or braking torque motor continuous torque (see motor specs.)
Meff [Nm] = ML [Nm] = MM [Nm] = Mmax [Nm] = mT [kg] = nk [min-1] = nM [min-1] = p [mm] = PA [W] = sB [mm] = tB [s] = tL [s] = t 0 [s] = v [m/s] = η [–] =
effective motor output torque load torque motor torque (see motor specs.) peak motor torque external load (linear moved mass) critical speed for ball screw drive motor speed screw pitch power output acceleration/braking path acceleration/braking time running time under load torque stop time without load feed rate mechanical efficiency on motor shaft motor shaft
LINE TECH – Swiss made Linear Technology
design / application Formulae v
p (screw pitch)
d2
Load torque
[min-1]
[Nm]
J2
JM
i=
Motor
JM
d1 d2
J1
MM, nM
v · 6 · 104 nM = p·i nK
= 120 · 106 ·
ML
= p · i
v · 6 · 104 nM = π · d3 · i d l2
FL 2 000 · π 2
p
ML = d3 · i
FL 2 000 d3
2
Translatory mass moment 2] [kgm of inertia
JT = mT
Rotatory mass moment 2] [kgm of inertia (for steel)
JR
= 7,7 · d4 · l · 10-13
JR
Total of reduced mass moments 2] [kgm mass moments of inertia
J
= JM + J1 + i2 (JR + JT + J2)
(at gear reduction 1:2 => i = 0.5)
Acceleration or [Nm] Braking moment MB = f (nM)
n ·J MB = M 9.55 · tB
Acceleration or [Nm] Braking moment MB = f (sB)
MB =
Acceleration or [s] Braking time tB = f (nM)
n ·J tB = M 9.55 · MB
Acceleration or [s] Braking time tB = f (sB)
tB =
Speed reached -1] [min after acceleration
120 · sB nM = p · i · tB
120 · sB nM = d3 · π · i · tB
Distance travelled [mm] during acceleration
n ·t ·p·i sB = M B 120
n ·t ·d ·π·i sB = M B 3 120
Sum of torques to be [Nm] overcome by the motor
1 MM = h
Power output [W] Effective value of [Nm] motor output torque
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Motor J1
2·π
· 10-6
4 · π · sB · J 2
p · i · tB
4 · π · sB · J p · i · MB
JT = mT
2
· 10-6
= 7,7 · d34 · lR · 10-13
MB =
4 · sB · J d3 · i · tB2
tB =
4 · sB · J d3 · i · MB
(ML + MB)
M ·n PA = M M 9.55 Meff =
∑ tB (MM/Md)2 + ∑ tL (ML/Md)2 ∑ tB + ∑ tL + t0
design
Critical speed
[min-1]
FL d3
d1
MM nM
Motor speed
mT
mT
J2 i=
v
FL
· Md
193
Design / application Application examples
5-axes system for packaging systems 5-axes system for the loading and unloading of workpiece carriers. The Z-axes can be moved on the X-axis independently of each other (but only up to the centre of the X-axis). LINE TECH linear units deployed: – 2 x LM3 with ball screw drive, stroke 550 mm – 1 x KE2 with ball screw drive, stroke 140 mm on both sides – 2 x custom unit with ball screw drive, stroke 120 mm
Compact unit with greater positioning accuracy Compact unit with lateral length measurement system for positioning a laser light source.
LINE TECH linear units deployed: – 1 x KE2 with ball screw drive, stroke 250 mm
Positioning unit with 3 carriages and 2 drives Positioning unit with 2 independently driven carriages, and a loose carriage in the centre for provision of a punching unit.
LINE TECH linear units deployed: – 1 x PE3 with ball screw drive, stroke 140 mm on left, stroke on right 340 mm
2-axes system for tool changer
application
2-axes system for changing tools in a milling machine centre.
LINE TECH linear units deployed: – 2 x LM5 with toothed belt drive, stroke 1960 mm – 2 x LM5 with toothed belt drive, stroke 2410 mm
194
LINE TECH – Swiss made Linear Technology
design / application Application examples
X-Z axes system for parts removal Parts removal from an automatic revolving transfer machine.
LINE TECH linear units deployed: – 1 x BM4 with toothed belt drive, stroke 1055 mm – 1 x KE3 with ball screw drive, stroke 200 mm
Cross table for machining carbide metal Positioning units with steel telescopic covers for the machining of carbide metal rods in dusty environments.
LINE TECH linear units deployed: – 2 x PE3 with ball screw drive, stroke 100 mm
X-Z axes system with custom rotational axis Pallet handling application in which the goods conveyed may not turn when the rotational axis is moved.
LINE TECH linear units deployed: – 2 x LM3 with toothed belt drive, stroke 500 mm – 1 x KE2 with ball screw drive, stroke 140 mm – 1 x 90° rotational axis
X-Y-Z system for applying casting resins and for cleaning using plasma technology.
LINE TECH linear units deployed: – 2 x LM4 with ball screw drive, stroke 870 mm – 1 x BM4 with ball screw drive, stroke 645 mm – 1 x KE2 with ball screw drive, stroke 200 mm
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195
application
3-axes system for metering application
ÂŽ
Š LINE TECH AG The contents of this publication are protected by copyright held by the publisher and may not be reproduced in whole or in part unless permission is granted. Every care has been taken to ensure the accuracy of the information contained herein but no liability can be accepted for any loss or damage, whether direct, indirect or consequential, resulting from or in connection with the use of the information contained herein. This catalogue supersedes previous catalogues in which information differs from that contained herein. Information is subject to change as required by technological advancements. Edition: 11-2015 E
LINE TECH AG Europastrasse 19 8152 Glattbrugg Switzerland Phone +41 43 211 68 68 Fax +41 43 211 68 69 info@linetech.ch
www.linetech.ch
Your LINE TECH representative: