THERMALI NSULATI NG WALLAND ROOFPANELS TU R N K EY H A LLS
Application of thermal insulating panels Thermal insulating panels are used for a wide variety of works: industrial halls, commercial buildings, storehouses, construction sites (premade modules), social-cultural works (schools, cafeterias, gyms etc) , interior subdivisions of any kind of building, refrigerating enclosures for food industry, and for strict hygiene applications (laboratory, pharmaceutical), agro-zootechnical buildings, interior or exterior claddings of buildings, terraces that are to be waterproofed , etc. Conformity of products Under the requirements of SR EN 14509, panels compliance has been certified for CE mark ,following the performance of initial type testing – ITT - by notified laboratories: fire behaviour characteristics – FIRES (Slovakia) ; mechanical characteristics: ZAG (Slovenia).
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CONTENTS
1
Thermal insulating panels
5
1.1
Wall panels
5
1.1.1
Types of micro-profile for metal faces
6
1.1.2
Visible joint wall panel - IsoPerN
7
1.1.3
Hidden joint wall panel - IsoPerA
8
1.1.4
Wall panel for refrigerating enclosures - IsoFrig
9
1.2
Roof panels
10
1.2.1
Three (3) ribs roof panel - IsoAc3
11
1.2.2
Five (5) ribs roof panel - IsoAc5
12
1.2.3
Roof panel having one bituminized cart face - IsoBit5
13
1.3
Thermal insulating panels for special applications - IsoAgro5, IsoPerN-K
14
1.4
RAL color chart and characteristics of metal faces
16
2
Metal construction systems
17
3
Accessories for closings
18
3.1
Flashings
18
3.2
Screws
19
3.3
Skylights
20
3.4
Smoke evacuation traps
20
3.5
Sanitary profiles
21
3.6
Industrial doors
21
3.7
Sealing tapes
21
4
Packing / Transport / Handling /Storage
22
5
Minimum requirements for assembly
23
6
Certification
26
7
Fields of application
27
1. THERMAL INSULATING PANELS 1.1 WALL PANELS The thermal insulating wall panel IsoPerN represents a practical and economical solution, having a visible joint. This type of panel can be assembled horizontally, as well as vertically.
Visible joint thermal insulating wall panel with PUR core (polyurethane foam)
Visible joint thermal insulating wall panel with PIR + RF core (polyurethane foam)
The thermal insulating wall panel IsoPerA represents a constructive solution based on a hidden fixing system, for satisfying the most exigent aesthetic requirements. These panels allow setting up high decorative valued walls, by creating special effects. This type of panel may be assembled horizontally, as well as vertically.
Hidden joint thermal insulating wall panel with PUR core (polyurethane foam)
Hidden joint thermal insulating wall panel with PIR + RF core (polyurethane foam)
IsoFrig system provides a great solution for building refrigerating enclosures/storehouses and processing areas. The "FRIGO" joint offers extra thermal insulation.
Thermal insulating wall panel for refrigerating enclosures with PUR core (polyurethane foam)
Thermal insulating wall panel for refrigerating enclosures with PIR + RF core (polyurethane foam)
NOTE: It is highly recommended to avoid using the panels for rooms where alkali substances such as hydrate of sodium shall be used, in concentration higher than 3%.
1.1.1 TYPES OF MICRO-PROFILES OF METAL SURFACES
STANDARD
PLISSE
LIS
Combination of micro-profile types: standard-standard; standard-plisse; standard-lis; lis-plisse; lis-lis
STANDARD
PLISSE
LIS
Combination of micro-profile types: standard-standard; standard-plisse; standard-lis; lis-plisse; lis-lis
STANDARD
LIS
Combination of micro-profile types: standard-standard; standard-lis; lis-lis
1. THERMAL INSULATING PANELS 1.1.2 VISIBLE JOINT WALL PANEL
Pre-painted galvanized steel sheet, according to EN10346 and EN 10143. Micro-profiles: STANDARD, PLISSE, LIS. Core: Polyurethane foam PUR or PIR (not harmful). Sealing gasket: provides good thermal insulation and the joints' tightness. Self-drilling screw with pulley and EPDM gasket.
38.00
1.50
38.00
18.00
20.50
D
STANDARD
1000.00 15.00
0.90
18.00
20.50
D
PLISSE
1000.00
18.00
20.50
D
LIS
1000.00
Mass and dimensions - Table of loads. Permissible loads according to the distance between the bearing supports "L", expressed in kg/m²: L = distance between supports D mm
Weight kg/m²
U W/m2K 1,50
2,00
2,50
3,00
3,50
4,00
4,50
1,50
2,00
2,50
3,00
3,50
4,00
77
55
47
-
290
215
145
75
-
-
30
8,2
0,65
260
145
115
40
8,6
0,51
350
205
146
105
75
60
45
380
290
195
125
80
56
50
9,1
0,41
390
275
185
130
94
70
55
420
345
248
178
120
90
60
9,5
0,34
430
340
220
155
114
87
70
450
365
296
216
150
115
80
10,2
0,26
520
450
296
205
150
116
79
495
400
338
272
200
154
100
11,8
0,21
660
550
370
260
190
145
115
520
435
355
295
250
195
120
13,5
0,19
690
605
445
310
230
177
142
560
460
380
310
300
232
U - thermal transfer coefficient The standard length of the panel is 2 – 13.5 m. Longer panels (of maximum 15m length) and shorter than 2m can be manufactured provided the technical department has been consulted. Dimensional tolerances, under EN 14509 - 2007: LENGTH < 3000mm
5mm
THICKNESS (D) < 100mm
2mm
LENGTH > 3000mm
10mm
THICKNESS (D) > 100mm
2%
WIDTH
2mm
JOINT DEFLECTION
F=0+2mm
Obs: In case both metal faces of wall panels have the same color, the assembly shall be performed by complying with the indications provided on the package's label (with respect to the exterior metal face).
1.1.3 HIDDEN JOINT WALL PANEL a IsoPerA is recommended for commercial and industrial buildings, where aesthetics makes the difference. Pre-painted galvanized steel sheet, according to EN10346 and EN 10143. Micro-profiles: STANDARD, PLISSE, LIS. Core: Polyurethane foam PUR or PIR (not harmful). Sealing gasket: provides good thermal insulation and the joints' tightness. Self-drilling screw 38.00
1.50
38.00
20.50
D
18.00
STANDARD
1000.00 15.00
0.90
20.50
D
18.00
PLISSE
1000.00
20.50
D
18.00
LIS
1000.00
Mass and dimensions - Table of loads. Permissible loads according to the distance between the bearing supports "L", expressed in kg/m²: L = distance between supports D mm
Weight kg/m²
U W/m2K 1,50
2,00
2,50
3,00
3,50
4,00
4,50
1,50
2,00
2,50
3,00
3,50
4,00
350
205
146
105
75
60
45
380
290
195
125
80
56
40
9,0
0,51
50
9,4
0,41
390
275
185
130
94
70
55
420
345
248
178
120
90
60
9,8
0,34
430
340
220
155
114
87
70
450
365
296
216
150
115
80
10,6
0,26
520
450
296
205
150
116
79
495
400
338
272
200
154
100
12,15
0,21
660
550
370
260
190
145
115
520
435
355
295
250
195
U - thermal transfer coefficient For hidden joints wall panel, the ends of the fixing elements are concealed, and expansion gaps are provided on the horizontally assembled sections. The standard length of the panel is 2 – 13.5 m. Longer panels (of maximum 15m length) and shorter than 2m can be manufactured provided the technical department has been consulted. Dimensional tolerances, under EN 14509 - 2007: LENGTH < 3000mm
5mm
THICKNESS (D) < 100mm
2mm
LENGTH > 3000mm
10mm
THICKNESS (D) > 100mm
2%
WIDTH
2mm
JOINT DEFLECTION
F=0+2mm
1. THERMAL INSULATING PANELS 1.1.4 THERMAL INSULATING WALL PANEL FOR REFRIGERATING ENCLOSURES IsoFrig panels are designed for applications in negative temperatures ( -40ºC and 0ºC). Application: Refrigerating enclosures and FRIGO stores, food processing industry, strict hygiene applications.
Interior face - galvanized steel sheet, according to EN 10346, EN 10143 and EN 10169, having the following finishing: PES 15-25 microns, PVC food foil, PVDF. Micro-profiles: STANDARD, LIS. Core: Polyurethane foam PUR or PIR (not harmful). Exterior face - galvanized steel sheet, having the following finishing: PES 15-25 microns, PVC food foil, PVDF. 38.00
1.50
38.00
20.50
18.00
D
1000.00
STANDARD
20.50
18.00
D
1000.00
LIS
Mass and dimensions - Table of loads. Permissible loads according to the distance between the bearing supports "L", expressed in kg/m²: L = distance between supports D mm
Weight kg/m²
U W/m2K 2,50
3,00
3,50
4,00
4,50
150
13,9
0,14
340
280
240
210
180
200
15,9
0,12
340
280
240
210
180
U - thermal transfer coefficient The joints' tightness: - offers thermal insulation; - the requirements for refrigerating rooms/FRIGO stores are being satisfied. This wall and ceiling system provides the following benefits: high thermal resistance, water-proved, durability, quick and easy assembly.
The standard length of the panel is 2 – 13.5m. Longer panels (of maximum 15m length) and shorter than 2m can be manufactured provided the technical department has been consulted. Dimensional tolerances, under EN 14509 - 2007: LENGTH < 3000mm
5mm
THICKNESS (D) < 100mm
2mm
LENGTH > 3000mm
10mm
THICKNESS (D) > 100mm
2%
WIDTH
2mm
JOINT DEFLECTION
F=0+2mm
1. THERMAL INSULATING PANELS 1.2 ROOF PANELS IsoAc3 - is a roof panel having 3 ribs for stiffness, which can be used in every construction application, where the roof's slope is higher than 7%. The 3 ribs are placed on a 1m width, satisfying thus the standard requirements for resistance, thermal insulation and aesthetics. It represents a practical and economical solution.
3 ribs thermal insulating roof panel with PUR core (polyurethane foam)
3 ribs thermal insulating roof panel with PIR + RF core (polyurethane foam)
IsoAc5 - is a roof panel having 5 ribs for stiffness, designed for construction applications with high requirements of resistance, where the roof's slope is higher than 7%. The 5 ribs are placed on a 1m width, satisfying thus the higher requirements for resistance, thermal insulation and aesthetics.
5 ribs thermal insulating roof panel with PUR core (polyurethane foam)
5 ribs thermal insulating roof panel with PIR + RF core (polyurethane foam)
IsoBit5 - is a panel designed for roofs that are going to be insulated later on, with bituminized or other kind of membranes (eg. PVC membrane) . This type of panel is assembled by positioning the metal face on the structure.
5 ribs thermal insulating roof panel with one bituminized cart face, and a pre-painted steel one, PUR core (polyurethane foam)
NOTE: It is highly recommended to avoid using the panels for rooms where alkali substances such as hydrate of sodium shall be used, in concentration higher than 3%.
1. THERMAL INSULATING PANELS 1.2.1 THERMAL INSULATING ROOF PANEL WITH 3 RIBS
A panel designed for roofs having a minimum slope of 7%, (the maximum slope is given in the project). Pre-painted galvanized steel sheet, according to EN 10346 , EN 10143 and EN 10169. Micro-profiles: STANDARD.
5
Core: Polyurethane foam PUR or PIR (not harmful). Sealing gasket: provides good thermal insulation and the joints' tightness. Self-drilling screw with pulley and EPDM gasket. 5
25.80
500.00 38.30
38.00
Metal cap with gasket.
37.60
500.00
38.00
38.30 53.00
1.50
20.50
D
18.00 1000.00
Mass and dimensions - Table of loads. Permissible loads according to the distance between the bearing supports "L", expressed in kg/m²: L = distance between supports D mm
Weight kg/m²
U W/m2K
30
8,7
0,58
1,50
2,00
2,50
3,00
3,50
1,50
2,00
2,50
3,00
3,50
122
40
45
35
-
122
40
45
35
-
40
9,2
0,48
131
80
62
47
35
131
80
62
47
35
50
9,6
0,40
157
101
75
57
45
157
101
75
57
45
60
10,1
0,33
164
116
81
69
58
164
116
81
69
58
80
10,7
0,25
198
146
115
92
70
198
146
115
92
70
100
12,3
0,20
233
177
142
112
89
233
177
142
112
89
120
13,2
0,17
270
210
175
135
110
270
210
175
135
110
U - thermal transfer coefficient The standard length of the panel is 2 – 13.5 m. Longer panels (of maximum 15m length) and shorter than 2m can be manufactured provided the technical department has been consulted. In case the length of the roof is higher than the standard delivery length of the panels, roof panels can be assembled by joining together 2 panels head-to-head and overlapping the outer sheet of the ridge panel , on a distance of 150-250mm, depending on roof pitch. Dimensions of overlapping depending on roof pitch: - For pitch P >15% - minimum 150mm overlap; - For pitch P ≤ 15% - minimum 250mm overlap. Pre-cutting of panels (cutting the interior steel sheet and the core) to a required dimension, may be performed in the plant. Removal of the interior steel sheet and the core, from the area that is to be overlapped, shall be performed in site. Dimensional tolerances, under EN 14509 - 2007: LENGTH < 3000mm
5mm
THICKNESS (D) < 100mm
2mm
LENGTH > 3000mm
10mm
THICKNESS (D) > 100mm
2%
WIDTH
2mm
JOINT DEFLECTION
F=0+2mm
1.2.2 THERMAL INSULATING ROOF PANEL WITH 5 RIBS
A panel designed for roofs having a minimum slope of 7%, (the maximum slope is given in the project). Pre-painted galvanized steel sheet, according to EN10346 , EN 10143 and EN 10169. Micro-profiles: STANDARD.
5
Core: Polyurethane foam PUR or PIR (not harmful). Sealing gasket: provides good thermal insulation and the joints' tightness. Self-drilling screw with pulley and EPDM gasket. 5
250.00
25.80
250.00
38.30
Metal cap with gasket.
38.30
37.60
38.30
38.30 53.00
38.00
1.50
38.00
20.50
D
18.00 1000.00
Mass and dimensions - Table of loads. Permissible loads according to the distance between the bearing supports "L", expressed in kg/m²: L = distance between supports D mm
Weight kg/m²
U W/m2K
30
9,1
0,55
1,50
2,00
2,50
3,00
3,50
1,50
2,00
2,50
3,00
3,50
195
115
82
55
-
195
115
82
55
-
40
9,5
0,45
210
144
105
78
50
210
144
105
78
50
50
9,9
0,34
245
169
125
95
65
245
169
125
95
65
60
10,3
0,31
274
194
146
115
80
274
194
146
115
80
80
11,1
0,24
303
244
198
154
110
303
244
198
154
110
100
12,6
0,19
388
295
236
194
150
388
295
236
194
150
120
13,4
0,15
440
344
282
235
180
440
344
282
235
180
U - thermal transfer coefficient The standard length of the panel is 2 – 13.5m. Longer panels (of maximum 15m length) and shorter than 2m can be manufactured provided the technical department has been consulted. In case the length of the roof is higher than the standard delivery length of the panels, roof panels can be assembled by joining together 2 panels head-to-head and overlapping the outer sheet of the ridge panel , on a distance of 150-250mm, depending on the roof pitch. Dimensions of overlapping depending on roof pitch: - For pitch P >15% - minimum 150mm overlap; - For pitch P ≤ 15% - minimum 250mm overlap. Pre-cutting of panels (cutting the interior steel sheet and the core) to a required dimension, may be performed in the plant. Removal of the interior steel sheet and the core, from the area that is to be overlapped, shall be performed in site. Dimensional tolerances, under EN 14509 - 2007: LENGTH < 3000mm
5mm
THICKNESS (D) < 100mm
2mm
LENGTH > 3000mm
10mm
THICKNESS (D) > 100mm
2%
WIDTH
2mm
JOINT DEFLECTION
F=0+2mm
1. THERMAL INSULATING PANELS 1.2.3 THERMAL INSULATING ROOF PANEL HAVING ONE BITUMINIZED CART FACE
A panel having one bituminized cart face, designed for roofs that are going to be insulated later on, with bituminized or other kind of membranes. This type of panel can be assembled on horizontal or inclined structures, pitch P 1%. Waterproofing shall be done on the construction site. Bituminized cart – allows the later on waterproofing of the roof. Core: Polyurethane foam PUR (not harmful). Pre-painted galvanized steel sheet, according to EN 10346 , EN 10143 and EN 10169. Micro-profiles: STANDARD. Self-drilling screw.
1000.00 20.50
38.00
D
53.00
38.30
38.30 250.00
38.30
38.30
250.00
1.50
25.08
37.60
Mass and dimensions - Table of loads. Permissible loads according to the distance between the bearing supports "L", expressed in kg/m²: L = distance between supports D mm
Weight kg/m²
U W/m2K 0,50
0,75
1,00
1,50
2,00
60
7,2
0,300
320
280
235
70
-
80
7,9
0,255
370
320
270
110
-
100
8,6
0,220
410
360
315
140
75
U - thermal transfer coefficient
The standard length of the panel is 2 - 10m. Any other length outside the mentioned range can be manufactured provided the technical department has been consulted.
Dimensional tolerances: LENGTH < 3000mm
5mm
THICKNESS (D) < 100mm
2mm
LENGTH > 3000mm
10mm
THICKNESS (D) > 100mm
2%
WIDTH
2mm
JOINT DEFLECTION
F=0+2mm
1.3. THERMAL INSULATING PANELS FOR SPECIAL APPLICATIONS 1.3.1 THERMAL INSULATING ROOF PANEL - IsoAgro5
IsoAgro5 panel is designed for roofs of agro-zootechnical buildings. Roof pitch P
5
7%.
Pre-painted galvanized steel sheet, according to EN10346, EN 10143 and EN 10169. Micro-profile: STANDARD Core: Polyurethane foam PUR (not harmful). Fiber-glass resistant to microorganisms, bacteria and acids – usually met in farms. Thickness 0.5 mm. Color: white opaque. Self-drilling screw with pulley and EPDM gasket 5
250.00
25.80
250.00
37.60
Metal cap with gasket
38.30
38.30
53.00
38.30
53.00
38.30
53.00
D
fiber-glass 0.50 mm
1000.00
Mass and dimensions - Table of loads. Permissible loads according to the distance between the bearing supports "L", expressed in kg/m²: L = distance between supports D mm
Weight kg/m²
U W/m2K
40
6,8
0,550
0,50
0,75
1,00
1,50
265
230
215
-
50
7,2
0,360
320
285
230
45
60
7,5
0,300
385
345
295
85
80
8,3
0,255
435
380
345
125
100
9,0
0,220
485
435
385
172
U - thermal transfer coefficient
The standard length of the panel is 2 - 10m. Any other length outside the mentioned range can be manufactured provided the technical department has been consulted. Dimensional tolerances: LENGTH < 3000mm
5mm
THICKNESS (D) < 100mm
2mm
LENGTH > 3000mm
10mm
THICKNESS (D) > 100mm
2%
WIDTH
2mm
JOINT DEFLECTION
F=0+2mm
1.3. THERMAL INSULATING PANELS FOR SPECIAL APPLICATIONS 1.3.2 THERMAL INSULATING WALL PANEL - IsoPern-K
IsoPern-K panel is designed for interior or exterior cladding of buildings, or for perimeter closing of buildings, where there is the intention to subsequently apply other kind of interior finishing.
Pre-painted galvanized steel sheet, according to EN 10346 , EN 10143 and EN 10169. Micro-profile: STANDARD. Core: Polyurethane foam PUR (not harmful). Interior face: Kraft paper. Self-drilling screw.
1000.00 38.00
1.50
38.00
20.50
D 18.00
KRAFT paper
Mass and dimensions - Table of loads. Permissible loads according to the distance between the bearing supports "L", expressed in kg/m²: L = distance between supports D mm
Weight kg/m²
U W/m2K 1,00
1,50
2,00
2,50
30
4,9
0,680
130
105
65
40
50
5,7
0,410
210
165
125
85
U - thermal transfer coefficient
The standard length of the panel is 2 – 6m. Any other length outside the mentioned range can be manufactured provided the technical department has been consulted. Dimensional tolerances: LENGTH < 3000mm
5mm
THICKNESS (D) < 100mm
2mm
LENGTH > 3000mm
10mm
THICKNESS (D) > 100mm
2%
WIDTH
2mm
JOINT DEFLECTION
F=0+2mm
RAL 3011
RAL 9002
RAL 9006
RAL 5010
ON REQUEST
RAL 6005
RAL 9007
RAL 7016
RAL 6021
RAL 9010
IsoSano is a thermal insulating wall panel used mostly in food industry and for strict hygiene applications (laboratory, pharmaceutical, etc.).
SPECIAL FINISHING
STANDARD COLOURS
1.3 RAL COLOR CHART AND CHARACTERISTICS OF METAL FACES
Its metal faces can be covered by PVC protective film, plastisol, food safe paint or polyester. Coverings: • PVC protective film: -“Sanisteel” – antibacterial properties: a permanent food safe certificate is granted. It is a new protection system with high resistance to corrosion and scratches. The white PVC film thickness is 110-150 microns; -“AISMA” - a permanent food safe certificate is granted. The white PVC film thickness is 110 microns; • Plastisol – a certificate for temporary food contact is granted. Its thickness is 100 microns; • Food-safe paint - a certificate for temporary food contact is granted. Its thickness is 25 microns; • Polyester – can be used in food industry application, provided there is no requirement for food safe certificate, just a RAL 9010 requirement. Polyester protective layer has a thickness of 25 microns. The covering type will be chosen depending on the interior environment, and on the specific requirements.
ATTENTION! In case of subsequent deliveries, different shades of colors may appear, due to the use of new steel sheet coils. These differences shall not be considered subject of complaints. The RAL color chart does not provide any color tolerance. It is strongly recommended to order one or more additional panels, so as to avoid the above mentioned situation. Color samples from the above chart are indicative and may differ from RAL colors, due to printing.
METAL FACES The steel sheet faces (0,4 ÷ 0,6mm) of the thermal insulating panel are made of two pre-painted galvanized steel sheet support layers - grade S250GD, (according to EN 10143, EN 10346 and EN 10169). The exterior face has an extra 25μm polyester paint Primer - foaming rough-cast layer Phosphate layer Zinc layer
Steel
Zinc layer Primer - foaming rough-cast layer
2. SYSTEMS OF METAL WORKS Design and consultancy Our team of designers and engineers can provide the following services: • Consultancy and quotations; • Design of steel and concrete infrastructure and superstructure, redesign, project optimization; • Obtaining of approvals and building/execution permits; • Technical support in every stage of construction.
METAL STRUCTURES MADE OF EURO-PROFILES AND WELDED SHEETS Our product range includes a variety of structural steel shapes and all necessary components to provide “turnkey solutions” for buildings on steel structure. Euro-profiles: HEA, HEB, IPE, IPB and UNP are chosen depending on project requirements. ADVANTAGES: • Simplicity and efficiency of use; • Construction works can be done without central pillars (the area won't be divided by pillars); • Great freedom of design; • Increased brightness; • Possibility of customized design; • Low cost; • Increased execution speed compared to conventional methods;
METAL STRUCTURE MADE OF GALVANIZED PROFILES The profiles are manufactured by deep drawing process of sliced galvanized metal sheet. Grade of steels : S350GD, S320GD, S280GD, S250GD – 275Z (275g/sqm); thicknesses : 1.5, 2, 2.5, 3, 4mm.
DESTINATION: C, U, Z and Σ profiles are used in constructions as: • Side-rods for fixing thermal insulating panels or pleated sheets • Support and fixing profiles for doors and windows; • Purlins for supporting roof panels; • Elements for making the main resistance structure of the construction. • Standard length varies between 2 and 14m (± 10mm). ADVANTAGES: • • • • • •
Easy and quick assembly; Wide range of application, great flexibility; Excellent corrosion resistance; Increased accuracy of details; High strength and rigidity; Reduced costs for transport and assembly.
3. CLOSING ACCESSORIES 3.1 FLASHINGS
Key Ready Solutions manufactures and supplies a wide and complete variety of standard and customized flashings. It also provides assistance in choosing the adequate ones. Flashings are delivered in same RAL color, as the panels.
Materials: pre-painted galvanized steel sheet; thickness: 0.50mm.
WALL-ROOF JOINT CONCEALING PROFILE (EXTERIOR)
WALL-ROOF JOINT CONCEALING PROFILE (INTERIOR)
CASING (LID)
FASCIA BOARD
EXTERIOR CORNER
INTERIOR CORNER
UNDER-CREST
EXTERIOR CREST
COVERING PROFILE
BASE FLASHING
3.2 SCREWS (galvanized self-drilling screws with washer and gasket) Fixing the panels on a 1.5 – 6.0mm steel structure
Fixing the panels on a 6 – 12mm steel structure
APPLICATION Type of panel - thickness IsoPer - 30, 40
5,5 - 6,3 / 65
IsoPer - 50
5,5 - 6,3 / 80
IsoPer - 50, 60
5,5 - 6,3 / 90
IsoPer - 60, 80, IsoAc - 30, 40
5,5 - 6,3 / 110
IsoPer - 100, IsoAc - 50, 60
5,5 - 6,3 / 125
IsoAc - 80
5,5 - 6,3 / 150
IsoAc - 100
5,5 - 6,3 / 175
IsoFrig, IsoAc - 120
5,5 - 6,3 / 200
IsoFrig, IsoAc - 120
5,5 - 6,3 / 230
APPLICATION Type of panel - thickness
OBS
DIMENSION
OBS
DIMENSION
IsoPer - 30, 40
5,5 - 6,3 / 70
IsoPer - 50, 60
5,5 - 6,3 / 90
IsoPer - 50, 60
5,5 - 6,3 / 110
IsoPer - 60, 80, IsoAc - 30, 40
5,5 - 6,3 / 130
IsoPer - 100, IsoAc - 50, 60
5,5 - 6,3 / 150
IsoAc - 80
5,5 - 6,3 / 175
IsoAc - 100
5,5 - 6,3 / 200
IsoFrig, IsoAc - 120
5,5 - 6,3 / 230
OBS: We provide screws for attaching panels on timber and concrete structures Fixing the flashings
DIMENSION
OBS
4,8 / 19 4,8 / 22 4,8 / 25 4,8 / 32 RIVET for overlapped joint of the sheet profiles
OBS
OBS: It is recommended to fasten the roof panels onto the support wedges, using an appropriate number of screws, depending on the ribs (minimum 3). It is recommended to use metal caps for each screw. It is recommended to fasten the wall panels onto the support wedges, using at least 3 screws per width of panel. It is mandatory to increase the number of screws when fastening the panels to the building's edges.
METAL CAPS
COVERS (LIDS)
Used for reinforcement of fixing
Upon request, covers can be
the roof panels.
delivered having the same
Provide stability and safety.
color as the façade panels.
May be delivered in all RAL colors.
3. CLOSING ACCESSORIES 3.3 SKYLIGHTS We provide the following types of skylights:
LIS
IsoAc BEAM
Flat skylight made of cellular polycarbonate, thickness = 30mm. It shall only be installed starting from crest to eaves (overlapping the sandwich panel is not permitted). Width: 1000mm U = 1.6W/m2*K
5 RIBS
IsoAc BEAM
Five ribbed skylight, made of cellular polycarbonate, thickness = 10mm. Used to obtain bright light strips in sandwich panels or pleated sheet roof plane. Can be installed from crest, up to a point where it may overlap with the 3 or 5 ribs sandwich panels, or from crest to the eaves. Width: 1000mm Estimated value of heat transfer coefficient: U = 2.8W/m2*K
3.4 SMOKE EVACUATION TRAPS: Functions of smoke evacuation traps: • Evacuation of smoke and hot gases (the main function that defines this product). The opening command may be automatically and manually; • Daily-ventilation is an optional feature for increasing the comfort. Its activation can be automatically or manually. • Natural lighting – achieved by means of glazed surface, which can be: black opal colored or transparent polycarbonate of 10 or 16mm, or thermally processed acrylic glass 1, 2 or 3 layers • Roof access.
3.5 SANITARY PROFILES
We provide a wide range of PVC sanitary accessories and profiles for finishing FRIGO stores and enclosures, but also for other applications requiring severe thermal and sanitary conditions.
3.6 INDUSTRIAL DOORS Main features: • 4cm thick sandwich panels; • High resistance steel hardware • Gates are balanced by steel torsion spring – 50.000 openings; • Standard doors include protection against spring-breaking, cable-breaking and finger-clutching; • Panels can be accessorized with pedestrian access doors, glazed panels, different types of windows etc; • Doors can be opened : manually (operated by chain gearbox), or automatically (operated by remote control/power button); • Supplied with rubber seal around the perimeter; • Galvanized rails, thickness 2mm. Standard exterior colors: RAL 9002 white, RAL 9006 silver, RAL 5010 blue, RAL 7016 anthracite grey, RAL 3000 red fire. Interior color: RAL 9002 white
3.7 SEALING TAPES BUTIL TAPE SF900 Thickness 2mm Width 8mm High performance Elastomer polymer extruded on special paper. Provides optimum sealing in water and moisture. Applicability: - Sealing the sheet sewing
SELF-ADHESIVE TAPE MADE OF PE POLYETHILENE Thickness 2mm Width 8mm Applicability: - Sealing sandwich panels joints - Sealing joint gaps in sheet cassettes
PACKING TRANSPORT
Packages must be ensured by the carrier, using cross-straps and belts, mounted within maximum 3 m distance. Any package must have at least two cross-straps. The carrier is the solely responsible for the integrity of the cargo, therefore he must ensure that the pressure from the points of contact shall not cause damage, and that the belts do not cause deformation of the products. Special loading condition will be accepted only with the written consent of the customer, assuming thus full responsibility. The pallets are separated by polystyrene spacers, in order to create space for introducing the forklift forks or textile straps in between.
Before you start unloading the insulating panels, check the state of packages. Discharge operations shall be performed by using a forklift or a crane. Textile straps and beam spacers shall be used, which shall oversize the width of the panels on each side, by 50mm. Regardless the panel's length, the packages must be unloaded one by one. • Panels shorter than 6m can be lifted by a forklift or a crane, using textile straps; • Pallets longer than 6m must be handled by a crane having a balance beam, with textile straps placed within no more than 3m from the margins of the panels. Handling shall be done with great care, so as not to damage the pre-painted faces of the panels. Workers shall always wear protective gloves, to avoid cutting or scratching themselves.
STORAGE
To avoid damage to pre-painted surfaces, the panels – protected by protective film – are packed in packages, by size and color, directly on the production line. Polystyrene spacers are placed underneath each package and fixed with packaging foil, so as to vertically stack the packages. The number of panels in each package depends on the panel's thickness and length, and on customer's requirements. Each package shall be provided with a label, to ensure complete identification and traceability of the product. Wall panels: ISOPERn, ISOPERa, ISOFRIG are disposed in pair of two, with their outer faces on top. Roof panels: ISOAC3, ISOAC5, ISOBIT are placed having their outer ribs interspersed, for stability purposes and to occupy less space.
HANDLING
4. PACKING, TRANSPORT, HANDLING AND STORAGE
The packages shall be stored on uniform, smooth and hard surfaces, to avoid damaging the panels' surface. The packages shall be stored slightly inclined to allow rain water to runoff. It is forbidden to store the packages directly on the ground; polystyrene or wood supports shall be used. In case of stacking, polystyrene or wood supports (having a wide base) shall be used. No more than three packages can be overlapped. It is forbidden to walk directly on the packages. In case of panels being stored in uncovered areas, for a longer time, ensure adequate protection (use tilts) against rainwater, snow, wind and contamination. Protective film – used to ensure protection of the panels during transport, should be removed immediately after installation, but no later than 3 months from delivery, if the panels remain in storage. Individual handling of panels (so as to remove the protective film) shall only be made by qualified personnel. It is forbidden to lift the panel solely by grabbing its upper metal face, as there is the risk of detaching the metal sheet from the foam core. Packages that are partially packed and individual panels as well will be secured with straps or protected from strong winds.
max.1m
HANDLING (panels ≤ 6m)
max.3m
max.3m
HANDLING (panels > 6m)
5% MINIMUM SLOPE
STORAGE
5. MINIMUM REQUIREMENTS FOR ASSEMBLY
Panels' assembly shall only be performed by qualified personnel Insulating panels shall not be installed on snowy, windy or foggy weather. Panel assembly works should be stopped when visibility is reduced at sunset and if no artificial lighting is available. All activities related to the assembly of the insulating panels must be done complying with the applicable occupational health and safety regulations , roof installation and roof boarding works, and under "Technical Conditions for the construction and assembly" (Part I - General construction works - Prepared by ITB - Institute for Research in Construction), under the supervision of authorized personnel. The working perimeter will be fenced and flagged accordingly. During lifting and mounting, the panels will be provided with safety ropes or straps. Qualified personnel working at heights shall be provided with safety belts.
Assembly devices The use of a crane is the most convenient method for lifting panels from the package. You can use several lifting tools, such as vacuum devices with suction cups, clamps and straps or ropes. In case of shorter panels, handling and transport can be done manually. Handling and horizontal displacement of the panel can only be done with the panel positioned on its edge. Workers shall wear protective gloves. It is forbidden to lift the panel solely by grabbing its upper metal face, as there is the risk of detaching the metal sheet from the foam core.
Taking panels and their transfer
For clamping the panels at height, a lifting device with basket should be used. The metal edges of the basket, which are likely to come into contact with the panel, shall be covered by textile/spongy materials etc.
Preliminary works Before starting the installation of panels, check the alignment of the support elements along their length, any discrepancies should be rectified. The number and type of support wedges should be provided by the construction engineer, depending on the wind load from that particular area, or on the snow load - for roof panels. It is recommended that the distance between the wedges should not exceed 1.5m, thus ensuring a better fastening of the panels.
5.1 WALL PANELS Horizontally assembled panels: The assembly begins from the bottom, only after the dripstone has been installed at the socle. The panels shall be placed having the maleside up (for normal joint panels), and the fixing screws side up (for hidden joint wall panels). Then, the second panel is placed, by complying with the female-male joint, and the next panel is pushed into the joint area (manual push or by specific mechanical devices), ensuring though a minimum joint gap. Fixing shall be done using self drilling screws. During installation, the protective film shall be detached from the metal faces of the panels, if this operation has not already been done previously. Vertically assembled panels: The dripstone shall be fixed onto the existing structure, in the socle area. The first panel shall be fastened on the corner of the building, using self drilling screws, and the panel's verticality must be ensured on both directions. Then, the second panel is fixed, by complying with the female-male joint, and the next panel is pushed into the joint area (manual push or by specific mechanical devices), ensuring though a minimum joint gap, without damaging the panels. Fixing shall be done using self drilling screws. During installation, the protective film shall be detached from the metal faces of the panels, if this operation has not already been done previously. Fixing screws: Type and dimensions of the screws shall be selected depending on the type of structure, type and thickness of the panels. Three screws shall be provided on the 1m width of panel (one in the middle, and two at the edges). The panel shall be fixed on each wedge support, thus ensuring a total number of 4 screws /sqm panel. If case of hidden joint wall panels, the hidden edge is fastened with at least one screw, right next to each intermediate support and the edges will be fastened outside the hidden screw, with 2 additional screws that shall be covered later on
1.000 m m
with flashings. A fastening system shall also be provided at
1.000 m m
the socle (only for hidden joint wall panels).
1.500 mm
For fixing the tightening screws it is recommended to use Support cotter Fixing sc rews 3 pieces / linear m et
special screwing tools, having long clamping heads, and with relative depth adjustment feature of the screw head.
er
Cutting / gap cutting: If it is necessary to cut the panels (in the gap area, or at the edge of the building), panel cutting shall be done by positioning the panel on a flat surface. Use an electric lamellar saw, but previously ensure that you have positioned the panel on a support (wooden ruler) on the entire length of cut. It is strongly recommended to position a wooden ruler along the cut, on the upper side of the panel, eliminating thus the risk of detaching the metal faces from the foam core. It is forbidden to use flex disc type machines, grinders or other machines that can cause overheating of the surface in the cutting area, and therefore damage the corrosion protection.
Concealing profiles: Concealing profiles made of steel sheet shall be provided in the joint area of the panels (head to head, corner, wall/roof, socle, around the gaps etc). These profiles shall be fixed on the panels or on the structure, with rivets or fixing screws (at least 3 pieces/linear meter).
5. MINIMUM REQUIREMENTS FOR ASSEMBLY 5.2 ROOF PANELS Assembly devices: The use of a crane is the most convenient method for roof panel assembly. Panels can be lifted one-by-one from the package, using metal clamps provided with tightening screws and rubber pads in the contact area. A crane should be used when lifting the entire package. In this case, the storage of the package onto the roof structure should be done in the frame area, under the chief engineer's disposal.
Preliminary works: Before starting the installation of panels, check the alignment of the support elements along their length, the squareness between the roof edge and eaves direction, and every discrepancy should be rectified. Assembly: The assembly begins from one end of the roof, chosen in such a manner that the mounting direction must be in the opposite direction of the wind blow. Fix the first panel with drilling screws only after ensuring the panel alignment to the eaves and roof edge. Screws are provided with metal Assembly direction caps to increase the contact surface, and shall be positioned for each rib, right next to the support wedges. On the top side of the last rib of the panel, a string of silicone or butyl tape shall be used. On the joint tongue Cap and a string of fireproof paste shall be used. After that, the next panel can be fixing screw fixed (by complying with the joint), so that the free rib of the panel should fold over the last rib of the previous panel. Silicon string You should use specific tightening devices for pressing the panels into 2nd panel the joints, ensuring though a minimum joint gap, without damaging the panels. 1st panel A self drilling screw shall be introduced in the joint, having a metal cap that ensures fixing the panel to the steel structure. Two additional screws shall be provided (right next to the ribs) for fixing the panel so that the number of screws to be at least 3 per linear meter (on width of the panel) Fireproof paste string and at least 4 pieces per square meter of panel. The process repeats, and the panels shall be mounted one by one. In case the pitch can not be covered on its entire length by a single panel, two panels shall be positioned head to head, but with the pre-cut panel Roof cotters positioned towards the ridge.Pre-cutting of panels (cutting the interior metal face of the panel and the foam â&#x20AC;&#x201C; without detaching) is a procedure performed in the factory. The pre-cut interior metal face and the core shall be removed after delivery, on the construction site, before installation. In this case panel assembly begins from the eaves (and from the roof's edge), and after fixing the first panel, the pre-cut panel (the one towards the ridge) shall be fastened. In the overlapping area, 2 silicon strings or butyl tapes shall be placed on the exterior metal face of the panel from eaves. This in to ensure that no water infiltration occurs after folding the metal sheet of the panel near the ridge. If a gap-joint combination results in the core area, after assembly, you should fill it up with polyurethane foam. Each edge of the panel should be provided with a support (at least 5cm) so that it is possible to fasten the panel edges to the support structure. The folding metal sheet shall be fastened to the panel from the eaves with stitching screws, at least 3 pieces per linear meter.
Wind direction
Concealing profiles: The steel sheet concealing profiles shall be provided to cover the edges of the roof panels and they shall be fixed on the panels or on the structure, with rivets or fixing screws (at least 3 pieces/linear meter). Joining the panels from ridge shall be provided with an outer covering, represented by a ridge profile made of steel sheet, which shall be fastened to the panels (in the ribs area). An expanded polypropylene insulation is positioned under the ridge profile, and its shape shall be similar to the roof panels' profile. On the inner side, an inner-ridge profile can be fixed, which shall mask the gap-joint combination (if any). This gap-joint combination resulted from joining the panels at ridge, shall be filled up with polyurethane foam.
6. CERTIFICATION
• Tests performed by FIRES (PIR core) Classification: Fire resistance ISOPERn D≥100mm EW 30 ISOPERa D≥100mm EW 30 ISOFRIG D≥150mm EW 30, EI 30 ISOAC
D≥100mm RE 60 / REI 30
Classification: Fire reaction ISOPERn100 B-S2,d0 ISOPERa 100 B-S2,d0 ISOAC3 100 B-S2,d0 Sűrűség - 35-40 kg/m³ • PUR core Classification : Fire reaction D-S3,d0 OTHER TESTS: INCERC Bucharest Air noise insulation index - ISOPERn 40 - RW(C;Ctr) = 28 (-3;-4) dB - ISOAC5 80 - RW(C;Ctr) = 27 (-2;-5) dB
E I W R
fire leak thermal fire insulation heat (thermal radiation) load bearing capacity
CERTIFICATES UKRAINE AND MOLDOVA
7. FIELDS OF APPLICATION
Production hall
Restaurant
Comercial center
Office building and production hall
Gym
Production hall
Production hall
Car dealership
Car service
MAIN METAL STRUCTURE
EXTERIOR CORNER
SECONDARY METAL STRUCTURE
WALL/ROOF JOINT CONCEALING PROFILE
ROOF PANEL
EAVES CONCEALING PROFILE
WALL PANEL
CARPENTRU CONCEALING PROFILE
CREST PROFILE
PVC AND ALUMINIUN CARPENTRY (WINDOWS)
UNDER-CREST PROFILE
POLYCARBONATE TRANSLUCENT SKYLIGHT
FASCIA BOARD
SMOKE EVACUATION TRAP
SOCLE FLASHING
Key Ready Solutions Elvegata 2A, 4608 Kristiansand Norway Tel. +47 38 00 00 00 Fax. +47 38 00 00 01 Cell. +47 90 13 24 94 e-mail: post@keyreadysolutions.no www.keyreadysolutions.no