FOOD PROCESSING - 2014 - 5 by Editrice Zeus Srl

Editrice Zeus - Vial Ballerini 66, 20831 - SEREGNO (MB) - Tel. +39 0362 244182 -0362 244186 - www.editricezeus.com Tariffa R.O.C.: Poste Italiane spa - Spedizione in abbonamento postale - D.L. 353/2003 (conv. in L. 27/02/2004 n.46) art. 1, comma 1, DCB Milano TAXE PERCUE (tassa riscossa) Uff. Milano CMP/2 Roserio - ISSN 1827-4102

beverage & packaging

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Emballage

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Visit us! Emballage, Paris-Nord, France November 17 – 20, 2014 Hall 5a, stand L104

SOME THINK PACKAGING SYSTEMS TAKE A LOT OF SPACE. WE THINK DIFFERENT. At BEUMER, we like to start with something good and make it better and better. Take our new transport packaging system BEUMER stretch hood® A. It’s surprisingly compact – only 13.7 m² – and combines our proven stretch hood process with energy-saving motors. You get top performance from the improved process technology and save on power costs, too. For a new dimension in machine safety, operation and maintenance, switch to the innovation of BEUMER stretch hood® A. For more information: www.beumergroup.com

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SUMMARY

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64-76

PRESERVING INDUSTRY

ACMAVOLPACK 18-5 a single partner for multiple solutions

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NEWS

90-98

AUTOMATION

PIGO 64/66 You donâ&#x20AC;&#x2122;t need to be the biggest to do things better; you only need the will to do it. And to know how

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EXHIBITIONS

STORCI 78-79 Storci enters the Instant pasta market

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minimotor 90-92 Mini Motor “doubles” its precision

editorial management and registered office: Via Ballerini, 66 20831 SEREGNO (MB) - ITALY Tel. +39 0362 244182 +39 0362 244186 web site: www.editricezeus.com e-mail: redazione@editricezeus.com portal: www.itfoodonline.com e-mail: marketing@itfoodonline.com skypeTM: editricezeus

Machineries, plants and equipment for food and beverage industry year XXVI - issue n.5- November 2014 managing editor Enrico Maffizzoni e ditorial manager S.V. Maffizzoni

IPACK IMA

editorial production Sonia Bennati

102/104 international exhibitions for suppliers of technology and materials for Processing & Packaging

account dep. manager Elena Costanzo project and layout design ZEUS Agency graphic and paging ZEUS Agency

www.editricezeus.com We’ll exhibit at...

translation Globe Group srl printing Faenza Industrie Grafiche Italian Magazine Food Processing Europe: single issue: Euro 25 Annual (six issues): Euro 120 Outside Europe: single issue: US$ 30 Annual (six issues): US$ 170 Subscription payment can be made in the name of Editrice Zeus sas, by bank money transfer or cheque.

INTERNATIONAL PRESS STAND

Italian Magazine Food Processing An outline of the suppliers of machines, plants, products and equipment for the food industry. Published: Bi-monthly Registration: Court of Milan no. 676 of 20-09-1989 Shipment by air mail art.2 comma 20/b law 662/96 - Milan Panorama dei fornitori di macchine, impianti, prodotti e attrezzature per l’industria alimentare Periodicità: bimestrale. Autorizzazione del tribunale di Milano, n°676 del 20-09-1989 Spedizione in a. p. 45% art. 2 comma 20/b legge 662/96 Filiale di Milano The reproduction of the articles and/or pictures published by this magazine is reserved (the manuscripts and/or photos sent to the Publisher will not be returned). The Editor declines all responsibilities for any mistake of photocomposition contained in the published papers of any magazine by EDITRICE ZEUS.

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TECNO PACK: leader in the sector of baked product packaging

he great success at the last edition of INTERPACK 2014 confirmed Tecno Pack S.p.A. as a leader in the packaging of baked products. With entire lines dedicated to biscuits, arranged both edgeways and in stacks, rusks and breadsticks, it is increasingly popular with large- and medium-sized companies worldwide. Collecting the product from the cooking lines and delivering it wrapped, counted, packed, packaged and palletised automatically is a procedure developed by Tecno Pack through the application of the highest technological standards currently available. The innovative solutions found are the result of thirty years of experience and the ongoing process of research and development.

Ease of sanitising, accessibility and rust resistance of Tecno Pack packaging machines and equipment further distinguish and qualify Tecno Pack Technology, even when applied to hostile environments such as pro-

duction departments of frozen foods, dairy products, etc. Trusting Tecno Pack guarantees concrete and innovative solutions integrated with your needs, for the global packaging of your company.

LABELPACK IS GOING TO MOVE ITS HEADQUARTERS

uring next months LABELPACK will move its headquarter, the sales and production offices to its new seat premises located in the municipality of BRUGHERIO, in the immediate outskirts of MONZA. The new facility consists of a large production area of over 500 square meters, a bright office area of 290 square meters and an outdoor area of 600 square meters. The expansion of production space and offices has become necessary as a result of a continuous growth of our company, that, despite the economic crisis of recent years, has always been committed to achieve ever higher quality standards,

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a commitment that has allowed to increase the trust and satisfaction of our customers. This expansion will allow us then to increase our organization in terms of human resources

with the addition of new professional roles, both in the technical and commercial areas, in order to better meet the needs of an increasingly competitive and evolving market.

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Print & apply evolution for pallet labelling

andA MASTER is the new integrated solution for print & apply an A5 label onto one, two, or three sides of a pallet in any particular environmental conditions. Born form the experience of several customized solutions specifically designed onto the customer’s request, PandA MASTER become the referring point of the standard high level solution for application of A5 labels onto one, two or three sides of a pallet. A sturdy mechanical frame with a complete protection, available in stainless steel on request, is the main feature of this solution, which allow integrating this print & applying

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solution onto pallet-packaging line in any harsh environmental condition. The applicator unit can apply one label onto the front side and the second label onto the adjacent side with pallet standing in one position or in two position, and upon request could have the possibility

to apply the third label on the backside of the pallet. PandA® is an exhaustive range of solutions to print barcodes and variable data on automatic labels to be then automatically applied on the product to identify. PandA® is the ideal solution to be integrated on automatic packaging equipment, packaging and packing end lines, handling and automatic palletization systems. Efficiency and flexibility of PandA® machines are guaranteed by integrating industrial thermal transfer print units made by major international companies: DATAMAX, AVERY, SATO, ZEBRA, CARL VAENTIN, CAB, etc

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PET: AN EXCELLENT ALTERNATIVE

P.E.T. Engineering presents projects proposing PET as an alternative to glass, aluminium and HDPE at Brau Beviale 2014.

an Vendemiano, 30th September 2014. In the course of the last year, as well as winning many awards in recognition of its low environmental impact packaging creations, P.E.T Engineering has also worked on projects which could help people to see PET as a valid alternative to glass, aluminium and HDPE both in terms of mechanical performance and appearance. At Brau Beviale 2014 P.E.T. Engineering will thus introduce four projects which have seen designers and engineers committed to developing packaging with a premium appearance using PET, a material which is usually used for bulk products with a limited aesthetic appeal and chosen principally for its low weight, unbreakability and affordability advantages. The packaging proposed was thus born from a desire to ennoble PET by studying accessory elements such as labels and over packaging in order to create not single shapes but product systems capable of reconfiguring popular perceptions

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of PET bottles in the minds of bottlers and end consumers. Twins, Hero, Diva and Valley will show that it is possible to make a container of great shelf-appeal together with excellent mechanical, unbreakability and, above all, affordability performance. P.E.T. Engineering is also partner to Petnology, the yearly conference which is subdivided into three themed cycles which take place at the same time this year and offers top experts in the supply chain and bottlers the opportunity to discuss the future of packaging and the challenges which the PET industry faces.

to PET within Brau Beviale, another important shop window. P.E.T. Engineering is also taking part, with its bottle developed for Devin, already a finalist in the Luxury Packaging Award, in the World Beverage Innovation Awards @ Brau Beviale, organised by Foodbev Media. In conjunction with Unesda (the Union of European Beverages Associations) and Wafg, (the German non- alcoholic drinks trade association), the prize will see P.E.T. Engineering’s Devin competing for Best Bottle in PET.

Moreno Barel, P.E.T. Engineering’s C.E.O., will also take part in the conference with a presentation on PET’s future in alcoholic drink bottling in Russia in Stream B, the theme devoted to technical and innovation presentations. P.E.T. Engineering’s projects will find in PETArena a meeting point entirely devoted

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INDUSTRIAL LABELLING MACHINES

abelling technology was present at the last edition of Interpack also. P.E. Labellers and Packlab showed customers four different types of labelling machines, to meet the various market demands. From the most recent product from P.E. Labellers, the innovative MAYA model sleeve applicator, ideal for applying shrink sleeve labels on containers of any material, shape and size (the machine can be seen in operation at the stand), to roll-fed labelling machine ROLLMATIC; the versatility of the MODULAR labelling machine will also be on display. Packlab will present a linear selfadhesive labelling machine mod.

WING REPC FBW 60, with an edge: self-adhesive stations with adjustable axles and height-depth, motorised and controlled electronically from the LCD keypad on the adhesive unit, thanks to motors installed directly on the two axles. This configuration also allows for the adjustment of the automatic size change directly from the HMI panel (optional). This innovative labelling machine can be tried through a practical demonstration of the labelling phases, available during the fair.

ROTARY

LINEAR

Thanks to their wide range of rotary labelling machines and linear self-adhesive ones, P.E. LABELLERS and PackLab oďŹ&#x20AC;er you the best labelling solutions for any container shape and size, for any production speed and for any kind of product with all the technologies available:

Cold Glue

Hot Melt

Self-Adhesive

PACKLAB SRL info@packlab.it

P.E. LABELLERS S.p.A pelabellers@pelabellers.it www.pelabellers.com

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STAND 4 B 024 www.packlab.it

Roll-fed

Sleever

Print & Apply System

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All new liquid filling machine sets new standards ❱ The filling zone is completely covered to minimise the risk of product contamination ❱ The machines ‘up and over’ guarding offers unrestricted access to the filling zone with no ‘hidden’ areas With hygiene being a primary focus for the food manufacturing industry, where the machine’s components are in direct contact with the product, hygienic design of your filling machine will add value to the overall product and will help keep machine downtime to a minimum.

Optimised Functionality

he Adelphi Group has redesigned its range of filling equipment to meet the demanding needs of the food manufacturing industry. Using state-of-the-art technology and introducing all the technical improvements needed to make the new range of machines more hygienic, user friendly and higher-performing; Adelphi has responded to food manufacturers ongoing requirements for increased production output, lower operating costs and greater standards of hygiene with the launch of its System F range of innovative inline fillers. Implementing machine design guidelines specific to the food manufacturing industry all processing modules were designed with hygiene in mind:

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❱ All surfaces of the closed box section machine frame are at least 15 degrees off horizontal eliminating any unwanted pooling of product and allowing the machine to be hosed down; there is also clear access under the machine body so a high level of cleanliness can be maintained ❱ The product tank has internal angles of no less than 135 degrees to eliminate difficult to clean areas ❱ the product tank can even be rotated rearwards by 90 degrees to allow easy access for cleaning at floor level by an operator ❱ A quick release and quick strip pumping and filling system can be easily removed for thorough cleaning ❱ The purging trough has open angled surfaces and no crevices

Along with hygienic design a key market trend in the food manufacturing industry in recent years has been flexibility. Flexibility is a term food manufacturers can use to specify the adaptability a machine has to run various products or containers which differ in size and shape. The improvements introduced with this new range of filling machines have allowed a reduction in both product and container change over times, with relative maximisation of production output. The modular design of the quick strip and easy clean System F pumping and filling system means that downtime whilst carrying out a product change over is significantly reduced. All contact parts can be removed and replaced within 10 minutes, with no tools, and, if needed, contact parts can then be stripped to their component parts in just a further 5 minutes. The machines design is such that product change over’s can be achieved extremely quickly by simply exchanging used contact parts with a pre-sterilised set. Container change over’s can be done in an instant and the System F range offers the option for this to be fully automated. The required fill volume

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can be pre-set by the recipe recall from the HMI touch screen and the ‘Y’ axis nozzle movement allows for quicker container change over adding to the machines productivity. Containers ranging in size from 100ml to 25 litres can be filled on one machine simply by interchanging the pumping module as required. Offering the most innovative technology currently available on the market, new synchronised SERVO drive technology ensures consistency of fill volume with the ability to adjust the filling and nozzle speed and nozzle height quickly and efficiently. All of these factors combine to save precious production time, and to maximise the output achieved. In addition, energy saving drive systems ensure that System F delivers significant energy cost savings when

compared to a similar pneumatically driven filling machine. The machine could pay for itself in energy savings alone in less than six years. System F will be on display to the

public for the first time in Hall 4 at Interpack 2014. The filler will take pride of place on Stand E39-10. For more information please visit: www.adelphi.uk.com/system

MAGAZINES FOR FOOD, BEVERAGE AND PACKAGING INDUSTRIES: Machineries, equipment, components and raw materials for food&beverage industry ADELPHI FP 5/14.indd 4

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SHRINK PACKAGING SOLUTION

IAMOND X HSC - Continuous SERVO SIDE SEALER The IFP Diamond X wrapper is a particularly versatile machine designed to wrap individual products with or without tray using shrinkable or non shrinkable film. Its cantilivered frame and its great accessibility make the maintenance and cleaning operation very quick and easy. This model can suit your specific requirements and is available in both stainless steel and painted version. The size range and the continuous rotary side sealing system permit the wrapping of either short or very long items such as profiles or unstable products. Equipped with its standard motorised infeed conveyor it as the possibility to collate multiple packages either in line or side by side. Speeds of 99 per minute are possible with the further possibilities of auto collating and loading. The option to have this range configured right to left or left to right gives the opportunity of one operator supervising the operation of two machines at the same time. The touch screen permits the storage of up to 99 different programs offering motorised auto size change between different wrapping requirements. Practical and easy to understand controls minimise the time from installation to profitable production.

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TECHNICAL FEATURES › Touch screen HMI with 99 product programs. › Schneider PLC. › Powder painted tubular steel construction (except stainless steel models). › Film end alarm. › Selvage break alarm. › Selvage full alarm. › Motorised film unwind. › Motorized height adjustment of film forming unit. › Continuous motion heated sealing bar with interchangeable sealing profile. › Regulation of sealing jaw height. › Sealing bar 600 or 800 mm wide. › Variable speed sealing jaw. › Variable opening sealing jaw.

› Horizontal and vertical product photocells prior to sealing jaw. › Needle perforator.

Motorised infeed belt. › Instruction manual › Declaration of conformity. › Max Product Dimension 600 mm: L ∞ H+W < 800. › Max Product Dimension 800 mm: L ∞ H+W < 950. › Max Reel Dimensions 600 mm: $ 350 L = 750. › Max Reel Dimensions 800 mm: $ 350 L = 900. › Usable materials: Polyolefin, Cryovac. - PVC - PE - PP › Installed power: 9 kW. › Air pressure: 6 bar. ›

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Air consumption: POF side seal: 150 Nl/min. PE side seal: 450 Nl/min. › VERSIONS: product flow from right to left or from left to right.

TUNNEL TS / TD - SHRINK TUNNEL TS and TD IFP Packaging Tunnel are two series of hot air ovens designed to shrinkseal products as they are output from flowpack, angular or other types of wrapping machines. Exclusive low turbulence hot air distribution system with heat recovery and even power distribution, giving considerable energy savings. TS and TD are maintenance-free.

DESCRIPTION: Tunnel insulation with fiber glass insulator. Teflon coated or stainless steel transport belt. Electronic adjustment of the tunnel conveyor belt speed. Electronic temperature adjustment by touchpad with digital readout. Self cooling electric and electronic components. Standard consumption is 50% of the rated power supply.

Power supply 220/380 three phase plus ground. Machine has adjustable feet with wheels available on demand. MIG/TIG welded tube steel frame. Safety systems in compliance with current standards. Wrapping materials: Cryovac, PPT, PTE. EEC certified materials.

TECHNICAL FEATURES TUNNEL TS 40/20 - 60/20 - 70/40 100/40 - 120/40 - 100/50 120/50 › Machine dimensions: from 1.600 x 990 x h 1.510 mm to 2.610 x 1.795 x h 1.850. › Work top height: 870 ± 50 mm. › Dimensions entered tunnel: from 400 x h 200 mm to 1.200 x h 50 mm. › Output: min. 4 - max 20 mt/min. › Electric power supply: 380 volt - 50Hz - 5 poli. › Installed power: from 9 kW to 30 kW. › Machine weight: from 300 kg to 1.100 kg. › Usable films:

Cryovac - PPT - PPE. TUNNEL TD 40/20 - 60/20 - 70/40 100/40 - 120/40 - 150/40 150/70 200/50 - 250/40 - 250/60 300/40 TUNNEL TD 40/20 - 60/20 - 70/40 100/40 - 120/40 - 150/40 150/70 200/50 - 250/40 - 250/60 300/40 › Machine dimensions: from 1.980 x 990 x h 1.510 mm to 3.050 x 3.595 x h 1.750. › Work top height: 870 ± 50 mm. › Dimensions entered tunnel: from 400 x h 200 mm to 3000 x h 40 mm. › Output: min. 4 - max 20 mt/min. › Electric power supply: 380 volt - 50Hz - 5 poli. › Installed power: from 12 kW to 60 kW. › Machine weight: from 320 kg to 1.900 kg. › Usable films: Cryovac - PPT - PPE.

OPTIONAL TUNNEL TS 40/20 - 60/20 - 70/40 - 100/40 - 120/40 - 100/50 120/50 TUNNEL TD 40/20 - 60/20 - 70/40 - 100/40 - 120/40 - 150/40 150/70 - 200/50 250/40 - 250/60 - 300/40. › Cooling fan at tunnel exit. › Machine mounted on wheels. › Lateral press at tunnel exit. › Timer for automatic start, warm-up. › Automatic cool down cycle. › Stainless steel version. › Different tunnel dimensions available on request. › Silicone covered rollers. › Technical dept. available for other modifications as requested by client. › Water cooled guides inside tunnel. › Tunnels available in triple chamber version.

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SOLUTIONS D’EMBALLAGE PAR RÉTRACTION

IAMOND X HSC - CONTINUOUS SERVO SIDE SEALER La conditionneuse IFP Diamond X, particulièrement polyvalente, est conçue pour conditionner des produits individuels avec ou sans barquette, en utilisant du film thermorétractable ou non. Sa structure en porte-à-faux et la possibilité d’accéder à toutes ses parties simplifient toutes les opérations d’entretien et de nettoyage. Ce modèle est en mesure de satisfaire vos demandes spécifiques et est disponible en version en acier peint ou en acier inox. La gamme des dimensions et le système de soudure en continu tournant permettent de conditionner aussi bien des pièces courtes que très longues, comme par exemple des profils ou des objets instables. Équipée d’un convoyeur standard motorisé, elle offre la possibilité de conditionner ensemble des paquets multiples aussi bien en ligne que côte à côte. Sa capacité de production est de 99 ppm, avec une possibilité de chargement automatique supplémentaire. La possibilité que la machine soit configurée de droite à gauche et vice-versa, permet à un seul opérateur de contrôler deux machines en même temps. L’écran tactile permet de mémoriser jusqu’à 99 programmes différents, avec la possibilité d’un changement de format motorisé parmi les différents besoins de conditionnement. Grâce à des contrôles pratiques et faciles à comprendre, le temps compris entre l’installation et la production est réduit au minimum.

CARACTÉRISTIQUES TECHNIQUES › Écran tactile HMI avec 99 recettes mémorisables. › API Schneider.

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› Structure en acier peint (sauf version en acier inox). › Alarme de fin du film. › Alarme de rupture déchet. › Alarme dispositif de récupération des déchets plein › Débobineuse motorisée. › Réglage motorisé de la hauteur du tunnel de formage. › Barre de soudure à mouvement continu avec profil de soudure interchangeable. › Réglage de la hauteur de la barre de soudure. › Barre de soudure de 600 ou de 800 mm. › Barre de soudure à vitesse variable. › Barre de soudure à ouverture variable. › Photocellules de détection du produit horizontales et verticales à l’entrée de la barre de soudure en LVA.

› Perforateur à aiguilles. Convoyeur d’alimentation motorisé. › Manuel technique. › Déclaration de conformité › Dimensions maximales du produit 600 mm : L ∞ H+W < 800. › Dimensions maximales du produit 800 mm : L ∞ H+W < 950. › Dimensions maximales de la bobine 600 mm : $ 350 L = 750. › Dimensions maximales de la bobine 800 mm : $ 350 L = 900. › Matériaux usinables : Polyolefin, Cryovac. - PVC - PE – PP Puissance installée : 9 kW. › Air comprimé : 6 bars. Consommation d’air : POF side seal : 150 Nl/min. PE side seal : 450 Nl/min. VERSIONS : avancement produit de gauche à droite ou vice-versa.

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TUNNEL TS / TD - SHRINK TUNNEL Les Tunnels IFP Packaging TS et TD sont deux séries de fours à air chaud conçues pour la rétraction thermique de produits sortant de conditionneuses de type flow pack, angulaires ou d’autre genre. Leur système exclusif de répartition de l’air chaud à basse turbulence avec récupération thermique et répartition uniforme de puissance garantit une économie d’énergie considérable. Les Tunnels TS et TD ne nécessitent aucun entretien. Isolation du tunnel avec un isolant en fibre de verre. Convoyeur avec tapis en téflon ou treillis en acier. Réglage électronique de la vitesse du convoyeur. Réglage de la température au moyen du thermostat proportionnel intégré avec un écart extrêmement contenu. Composants électriques et électroniques refroidis automatiquement. Consommation de fonctionnement 50 % de la puissance installée. Alimentation 220/380 triphasée + terre. Machine dotée de pieds réglables en hauteur. Structure en acier peint. Systèmes de sécurité conformes aux normes CEE. Matériaux d’utilisation: Cryovac, PPT, PTE.

CARACTÉRISTIQUES TECHNIQUES TUNNEL TS 40/20 - 60/20 - 70/40 100/40 - 120/40 - 100/50 120/50 · Dimensions de la machine : de 1 600 x 990 x h 1 510 mm à 2 610 x 1 795 x h 1 850. · Hauteur du plan de travail : 870 ± 50 mm. · Dimensions de l’entrée du tunnel : de 400 x h 200 mm à 1 200 x h 50 mm. › Production : minimale 4 - maximale 20 m/min. › Alimentation électrique : 380 volt - 50Hz - 5 pôles. › Puissance installée :

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de 9 kW à 30 kW. › Poids de la machine : de 300 kg à 1 100 kg. › Matériaux usinables : Cryovac - PPT - PPE. TUNNEL TS 40/20 - 60/20 - 70/40 - 100/40 - 120/40 - 100/50 120/50 TUNNEL TD 40/20 - 60/20 - 70/40 - 100/40 - 120/40 - 150/40 150/70 - 200/50 250/40 - 250/60 - 300/40. › Ventilateur de refroidissement. › Machine montée sur roues. › Groupe de pressage des bords sortie tunnel. › Temporisateur pour allumage, arrêt automatique. › Arrêt automatique en phase de refroidissement. › Version INOX. › Hauteurs spéciales passage du four. › Pieux en silicone. › Possibilité d’autres modifications sur demande. › Rails internes refroidis à l’eau. › Tunnels disponibles en version à trois chambres. TUNNEL TD 40/20 - 60/20 - 70/40 100/40 - 120/40 - 150/40 150/70 200/50 - 250/40 - 250/60 300/40 › Dimensions de la machine : de 1 980 x 990 x h 1 510 mm à 3 050 x 3 595 x h 1 750. › Hauteur du plan de travail : 870 ± 50 mm.

› Dimensions de l’entrée du tunnel: de 400 x h 200 mm à 3 000 x h 40 mm. › Production : minimale 4 - maximale 20 m/min. › Alimentation électrique : 380 volt - 50Hz - 5 pôles. › Puissance installée : de 12 kW à 60 kW. › Poids de la machine : de 320 kg à 1 900 kg. › Matériaux usinables : Cryovac - PPT - PPE.

OPTIONS TUNNEL TS 40/20 - 60/20 - 70/40 - 100/40 - 120/40 - 100/50 120/50 TUNNEL TD 40/20 - 60/20 - 70/40 - 100/40 - 120/40 - 150/40 150/70 - 200/50 250/40 - 250/60 - 300/40. › Ventilateur de refroidissement. › Machine montée sur roues. › Groupe de pressage des bords sortie tunnel. › Temporisateur pour allumage, arrêt automatique. › Arrêt automatique en phase de refroidissement. › Version INOX. › Hauteurs spéciales passage du four. › Pieux en silicone. › Possibilité d’autres modifications sur demande. › Rails internes refroidis à l’eau. › Tunnels disponibles en version à trois chambres.

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LINPAC talks innovation, revolution & evolution in the packaging world Cristiano Madama is Managing Director at food packaging manufacturer LINPAC Packaging in Verona. The site produces a wide range of EPS foam packaging for meat, fish and poultry.

ristiano Madama is Managing Director at food packaging manufacturer LINPAC Packaging in Verona. The site produces a wide range of EPS foam packaging for meat, fish and poultry.

What are some of the key issues and trends affecting the packaging industry and the protein supply chain? The rise in globalisation and international trade has seen the supply chain for meat, fish and poultry expand tremendously during the past decade. The protein sector in Europe is forecast to grow by 7% between 2008 and 2016, from 8.28bn Kg to 8.8bn Kg. In Italy, despite the challenging economy, the sector is forecast to grow by almost 10% between 2013 and 2017, from â&#x201A;Ź13,402m to â&#x201A;Ź14,691m. Market volume is expected to see similar growth, of 12%, during the same period (Canadean). As consumer demand across the world continues to shift towards the ready availability of fresh and chilled meat and poultry, a key challenge for the meat and poultry industry is the vast distance product sometimes has to travel between processor, retailer and consumer. Damage to goods, food spoilage and waste, and the related cost implications, is a major cause for concern for both manufacturers and supermarkets. There is pressure on the packaging industry to develop products which ensure foods reach the supermarket

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shelf long before the expiration date and to keep food fresher for even longer. Innovation in this area has come a long way in a relatively short period of time but the industry must continue to adapt and respond to the needs of customers and consumers and the changing trends of society. Added to this is pressure from governments and Non-Governmental Organisations (NGOs) for industry as a whole to reduce its carbon footprint and minimise waste. Over the past ten years the amount of packaging waste going to final disposal has fallen by 57% and the reality is that packaging waste accounts for only about three per cent of total waste from households and commercial sources in Europe but a key issue presently, is the statutory producer responsibility regime for packaging. This places a legal obligation on businesses which make or use packaging to ensure that a proportion of the packaging they place on the market is recovered and recycled. Each EU country has targets to meet between now and 2017 but there is no reason to doubt that these targets will be revisited again after that period.

How do you apply innovation to consumer trends effectively? LINPAC Packaging is a leading multi material packaging provider in Europe and Asia and as such needs to stay ahead of the key retail and packaging trends if it is to remain competitive in the long term.

The retail consumer market is extremely fast moving driven by a number of economic and social trends that demand continuous reinvention of packaging styles and systems on an ongoing basis. From growth in consumer awareness of sustainability to economic budget constraints, continual innovation is demanded to drive out cost, increase shelf appeal of packs, increase the environmental virtues of a pack and improve the shelf life, convenience and performance of a pack in the home. From a research and development perspective, LINPAC works across a number of fronts to ensure it remains in touch with the latest trends and consumer needs. For example we conduct consumer studies on a regular basis to further our understanding of what

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drives consumer demand. We work with partners across our industry – packers, fillers, machine suppliers, label companies etc – to understand the latest trends in their technologies and ensure our packs meet their efficiency needs. Finally, we work with key industry trade associations and NGOs to further our understanding of issues such as food waste, recycling, and the latest legislative changes which, again, drive our research and development processes. LINPAC Packaging works on a three to five year R&D planning window using a typical stage gate structure to manage our project priorities and we utilise an international team to ensure we focus on European / Asian pack requirements vs country specific needs to ensure longevity and suitability of our solutions.

According to a study by VisionGain, the global food packaging market has reached a “plateau in terms of technology and its ability to carry out its primary duty, which is that of protecting and extending the life of the food stuffs within packaging.” Do you agree or disagree, and why? The development of technologies for the packaging market is accelerating all the time, so I would disagree very much so with the idea that we have reached a plateau. At LINPAC Packaging we are working on new polymer technologies to develop extended barrier (shelf life) performance of packs in

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flexible and rigid plastics and we are utilising new antimicrobial additives to improve hygiene and safety in protein packaging applications. In addition, we are looking at the modification of existing polymers to improve functionality. For example, LINPAC is investing in fundamental scientific research and development projects looking at increasing the temperature resistance of current polymers to extend their use into microwave and oven pack applications. One could argue that the ‘low hanging fruit’ in terms of fundamental pack developments have been reached. However, materials science and new technologies being brought into the packaging world e.g. application of plasma treatments, new print software technologies etc will continue to ramp the pace of change well into the next few decades.

What are some of the new technologies and products LINPAC has developed this year for the Italian market? LINPAC Packaging is leading the way in packaging for the meat, fish and poultry sector with a succession of pioneering developments which drive up efficiency and sustainability in the supply chain by reducing packaging waste and food waste by extending the shelf life of food through innovative pack design. In addition, we are committed to using the minimum amount of material needed for packaging to be fit for purpose and effectively protect, preserve and present food. The innovations team at LINPAC is constantly looking for ways to provide robust trays which have a reduced weight and yet offer the same pack integrity and shelf life as heavier trays. EPS is proving popular with all links in the Italian supply chain because of its eco-credentials and merits in keeping food fresh. Particularly in Modified Atmosphere Packaging (MAP) applications, EPS gives excellent protection and preservation qualities to food. Its

insulating properties extend shelf life to reduce food waste and as a result the EPS tray has become a popular choice with manufacturers, retailers and consumers alike. Our LINstar trays are at the cutting edge of innovation in EPS. They incorporate a built-in patented high capacity absorbent core to draw unsightly meat juices from view and prevent leaks from the pack, removing the need for separate soaker pads which are found in standard EPS packs and often disliked by consumers. We believe these trays can drive sales and save retailers thousands of Euros each year by reducing in-store food waste thanks to its innovative absorbent core. The patented absorbent core locks away meat juices, greatly improving the on-shelf appearance of the meat to tempt shoppers to make a purchase. Whilst the premium quality of LINstar commands a higher cost than that of a standard EPS foam tray, we are confident that retailers will reap the benefits of having an efficient packaging solution like LINstar on their shelves and will quickly see a return on their investment. The LINstar trays were trialled by a leading supermarket retailer in The Netherlands early last year. The cost savings - €50,000 at one store alone – led to the trays being rolled out for use across all its stores in the country. Consumers want a ‘clean’ pack and are likely to leave those which have blood and other juices visible on the shelf, even if the meat looks juicy and fresh. Packaging manufacturers have been challenged with cutting waste across the whole supply chain

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– not just packaging waste but food waste too – and the LINstar tray excels in this area. With its lock-away core, the quality and freshness of meat was deemed higher by consumers when it was packed in a LINstar tray compared with other EPS trays. This means the amount of pack price mark downs and loss of sales due to quality issues is greatly reduced. EPS foam trays are often viewed as a low cost option for in-store packing of goods. However, the associated cost of cleaning down shelving systems when packs leak as customers search for their preferred cut of meat is often not taken into account. Similarly, the extra costs related to the rewrapping of leaking packs, for example additional films, labels, printing and man hours are overlooked. The revolutionary absorbent core within LINstar trays means retailers will no longer be faced with these issues. Another popular choice among our

Italian customers are the LINfresh® Atmo 5 and 6 ranges for pre-packed meat and fish which have been designed for top-seal MAP applications. The packs combine low carbon EPS with barrier technology which helps to extend the shelf life of food by up to 300% when compared with traditional non-MAP packaging methods. Moreover, fungi and bacteria cannot easily grow on EPS because of the material’s construction. Minimal bacteria growth means food will remain fresher for longer which benefits both retailers and consumers; for consumers it means they can store food at home for longer and for retailers, extended shelf life brings improved supply chain efficiency and better inventory and order management. When used in conjunction with our complementary lidding film LINtop® PE HB, LINfresh® Atmo customers have the ultimate tray/film combination, giving excellent performance in

terms of shelf life, presentation and protection for their meat and fish products. Foamed materials meet all the requirements of modern packaging; the spongy material helps to cushion food, protecting it from damage during transit and minimising food waste across the supply chain as food makes its way between processor and consumer. With regards to the environment, EPS is fully recyclable and does not produce greenhouse gases on disposal, plus the energy consumption used in its manufacture can be recovered through incineration. As it is 98 per cent air, it is the ultimate low carbon packaging option. It is one of the lightest packaging solutions on the market significantly reducing transportation costs and thus further reducing the carbon footprints of manufacturers and retailers throughout the supply chain.

LINfresh Atmo 5 & 6 A winning combination - extended shelf life performance and lowest carbon footprint tray

• • • •

Excellent barrier performance Exceptional product presentation Reduces food waste in the supply chain LINfresh has one of the lowest carbon footprints in today’s packaging market • Warm touch packaging for consumer appeal

LINPAC Packaging, Via Monte Pastello 40, 37057 San Giovanni Lupatoto,Verona. Tel: 045 92 16 411

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: a single partner for multiple solutions AcmaVolpak will be present at Salon Emballage in Paris, from November 17th until November 20th. For this edition, AcmaVolpak will show two of its most recent solutions dedicated to the fast moving consumer goods, namely the Volpak SI-280 and Enflex F-11 Dx Towlettes.

olpak SI-280, incorporates many of the advanced technological solutions developed by AcmaVolpak engineers, offering high levels of effectiveness, optimum use of material and easy operation, aiming to reach the best “cost per pack” on the market. The SI Series offers as well the chance of producing larger pouch formats than before, even working in triplex, with all the advantages of the SI series, such as a great level of reliability and accessibility. Enflex’s F-11 Dx Towelettes model is an automatic horizontal packaging machine for shaping, filling and sealing sachets with towelettes. The machines counts on two commercial versions: one of a simple type for one sole sachet, and another duplex type for the simultaneous production of two sachets. As usually one of the most important values of AcmaVolpak is the commitment to offer the best service to its clients, configuring its “tailor-made” machines according to different production longings. This is a winning approach indeed, and many appreciations for AcmaVolpak’s solutions are also expressed in the sector of Tea: while the T4 Modula, the most recent innovation of 2014, is already in operation at a customer’s facility, the company has received a large order of T2. In fact, following the example of other important “big names” in the industry, an important customer has decided to implement and mod-

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ernize its production by integrating a series of T2, single chamber teabag machines. Each unit is equipped with a cartoning system and heat-sealed external bag, which makes it a complete line supporting the entire packaging process, both primary and secondary. However, T2 is also renowned for being the first full leaf tea packaging machine; the recent installation in Saudi Arabia testifies to the reputation of AcmaVolpak and the strong demand of full leaf tea, highly appreciated by traditionalist tea lovers. T2 full leaf tea bag is different from “standard” pyramid bags as it can be stacked inside the box; this ensures a better presentation of the product in exclusive packaging. Great innovations also for T4 Modula, AcmaVolpak’s double chamber “knotted” packaging solution: the first unit has recently been installed at an international top player’s facility. Introduced to the public on the occasion of the latest edition of Interpack, T4 ensures a higher level of

flavour and fragrance of the product. In addition to its performance in line with its category (T4 can package up to 250 bags per minute), this new solution by AcmaVolpak is particularly advanced in terms of sustainability and materials saving. The tea bag packaged by T4 is defined “the most beautiful in the world”: produced in non heat-sealed filter paper, it is 100% biodegradable and is sealed without using any metal staple in order to better preserve the genuineness of its content; an octagonal tag is placed on the front of the bag, while the string is attached underneath. These features make the tea bag aesthetically more pleasant and optimize brand visibility, thus supporting the customer’s marketing strategies. Also in this case, the exclusivity of bags is ensured: the string does not overlap with the label and there are no holes on the label, unlike standard bags currently in use. Come visit us at Booth: Coesia / Hall N°5a / Stand N° F052

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technology inside

FOLD WRAPPING

BOTTLE FILLING

Come and meet us - Stand 5a F 052

A Company of

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FLOW WRAPPING

FLEX POUCH

TEA BAGGING

CAPSULE FILLING

ACMAVOLPAK, a member of the Coesia Group, is a leading business in the development and commercialization of packaging machinery and integrated packaging solutions for the FastMoving Consumer Goods Industry, backed by a strong technological know-how in Flexible Pouch Form-Fill-Seal, Wrapping, Flow Wrapping, Bottle Filling, Capsule Filling and Tea Bagging sectors. ACMAVOLPAK works constantly in partnership with its customers in co-creating and producing innovative packaging lines, in order to satisfy and even exceed their expectations.

www.acmavolpak.com

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ALTECH Labelling Systems for Industry

abels are important in today’s world. Consumers choose the widest range of goods in the supermarket thanks to their labels, which associate them with the ads seen on TV. Thousands of brands and millions of products, with billions of packages chosen every day with no help from sales staff except at the till. The label is the “silent salesman”. Cosmetics, foodstuffs, pharmaceuticals, detergents, drinks; products in vials, bottles, cases and jars, in turn packaged into boxes, packs and pallets for safe transport and storage. Behind all this are the selfadhesive or linerless labelling machine, working swiftly and with perfect synchronization together with other units of the production and packaging process. To decorate, mark and code each single product with data and expiry information. An overwhelming job, if you think about it, but one which is reliably handled by the ultimate in high-tech equipment. Like ALTECH labellers: labelling machines, in line labelling systems for the most diverse packaging types imaginable, and label print&apply units.

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The background of ALTECH The first ALTECH labelling machine started production in September 1991. It was the result of the commitment of a small group of people whose joint intention was to produce innovative self-adhesive labelling machines. Advanced Labelling Technologies, ALTECH was the result. Nowadays millions of self-adhesive labels are applied by ALTECH systems every day. From the factory in Bareggio, close to Milan, these labellers reach purchasers located in all five continents. Industrial labellers, self-adhesive labelling machines, linerless systems, sleeve applicators, made up of simple labelling heads that can be integrated into existing packaging lines, or complete in-line systems equipped with conveyors and adjusting, orienting, spacing, checking, ejecting and sorting units which meet the customers’ most sophisticated production requirements. These are complemented by real-time print&apply systems, of which ALTECH is a leading, innovating company in the sector of material identification, codification and

traceability. ALTECH self-adhesive labellers are versatile, flexible, reliable and performing, the result of its twenty-year experience as a curious, open and smart market player. A company relying on its expert staff and resources to continuously enhance the “Advanced Labelling Technologies” it was named after: ALTECH.

ALTECH mission In order to build excellent labelling systems, it is important to have ex-

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perience, organizational skills and the right know-how, to pay attention to detail and to have a passion for mechanics. Labelling machines are the final element of a packaging line and qualify the previous stages of the process by applying a label that will convey the image of that particular product. For this reason, their manufacturing technology plays a crucial role. But those who turn to ALTECH for their requirements will also encounter the capacity to listen and learn, since the first impulse towards innovation often comes from an ongoing dialogue with customers and the market, a major challenge in the labelling machine industry. “To solve labelling problems in an innovative way” is ALTECH’s tag line.

The value of ALTECH labelling machines Quality choices lie behind every ALTECH labelling machine, but they go well beyond Italian and international safety and production regulations (EC, UL, IQ/OQ, GAMP...). ALTECH utilizes only quality materials; high resistance alloys, stainless steel screws and extremely reliable electronic and pneumatic components supplied by world-class companies. Each labelling machine has been designed, when possible and appropriate, to be modular and expandable. All elements can be readily accessed and are easy to disassemble. Every detail is always designed, controlled and codified, and every machine is supplied with diagrams and the list of relevant parts. Suppliers are chosen according to strict criteria to ensure the reliability as well as the availability of their products throughout the world. The electronic parts have been designed so that all ALTECH industrial systems are user-friendly under any working conditions. For each labelling machine manufactured by ALTECH, a specific technical file is created and stored in

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the company’s archive. It contains its designing criteria, components, and the outcome of the final tests carried out with the products provided by the customer. The machine is supplied with thorough documentation, including the relevant use and maintenance instructions and a catalogue of spare parts to provide support over time.

ALTECH Range and Solutions Decorate, inform, promote, codify, seal, identify. All this is possible by applying a label through the automatic application. With hundreds of solutions, all tested and reliable, automatic labeling machines ALTECH can do so easily through a system of automatic labeling inserted into the wrapping of products with precision and accuracy, resolving all issues related to the shape of goods or characteristics and performance of the packaging line. And if among these solutions there is none that serves the customer, it develops a special ALTECH’s to solve even the most complex problem of labeling.

Its standard range encompasses the following products: The ALstep labelling head is a compact-sized and low-cost applicator for self-adhesive labels, which can be easily integrated into already existing packaging lines. ALstep is based on a robust, reliable mechanical structure; it can be fitted into particularly restricted areas, also thanks to the side access web threading allowing a fast, easy label change over. ALstep can hold label rolls up to 300 mm of diameter for a long operating time; it is equipped with a separate control box with cooling fan which makes it possible to operate it in harsh industrial environments. ALstep comes in both S and M versions, for label widths up to 100 and 200 mm. respectively. Its maximum label dispensing speed is as high as 30 m/min. (20 m/min. in the M version) thanks to a microprocessorcontrolled stepper motor enabling the operator to enter all labelling parameters by means of the display

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and function keys. Such parameters are stored on EEPROM and automatically recalled by switching on the machine. An E version is particularly cheap. ALritma is a high performance selfadhesive label applicator designed to be integrated into packaging lines where production speed and reliability are primary needs. ALritma is based on an innovative mechanical structure which can match great sturdiness with versatility. It is available in three versions, S, M and L, for label widths up to 100, 200 and 300 mm. respectively. The label driving group has been designed to exploit the stepper motor features to the full, by guaranteeing an accurate label positioning even at the highest production speeds; the side access has made the web threading easier. The label applicator is controlled by a powerful microprocessor, with a display “Touch Screen”, which allow for the running of advanced

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functions by relieving the operator from complicated mechanical adjustments and considerably speeding up the format changeovers. An ALritma X has been recently developed for extremely high performances. The ALline is an in-line system which can be configured for the automatic labeling of cylindrical, elliptical or rectangular products; moreover, it can suit specific requirements, such as the application of tamper-proof seals or labelling of singularly shaped products. All ALline linear labellers have equally been designed according to cutting edge designing criteria which, in strict compliance with CE regulations, make every machine suitable for even the harshest of conditions, guarantee great labelling accuracy even at high production speeds and feature a high degree of operatorfriendliness, as the start and change-over operations are particularly

simple and intuitive. In more detail, ALline is based on the “built-in” philosophy, which means that all components are “included” in the structure/cabinet, well protected against dirt and accidental bumps. The grey (or stainless steel) structure is extremely sturdy and, thanks to its eye-catching design, it qualifies the whole packaging line. ALcode units are systems for the printing/application of self-adhesive labels. They may be interfaced with a computer and can apply the just-printed label to both still and moving products. For label printing, ALcode can integrate the various thermal transfer engines made from the Japanese SATO (or compatible). Which has specifically developed them for the use on automatic applicators: resolution of 8 or 12 dots/ mm., up to 300 mm/sec. of print speed, 4 “, 5 “ or 6 “ of printable width. In every ALcode print&apply

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system, the mechanics, pneumatics and electronics have been suitably integrated to meet the typical requirements of machines operating in an industrial environment, which need to combine reliability, userfriendliness, accessibility, and interchange ability. A range of standard devices has been engineered for the application of labels, thus enabling ALcode to apply labels in any position and at any linear speed. The ALpharma labelling systems have been specially devised by ALTECH for pharmaceutical products. Based on the wide experience gained in designing its innovative labelling systems, which have proven extremely successful in all market sectors, ALTECH has developed the ALpharma line, whose particularly advanced features fully comply with the strict rules and regulations of the pharmaceutical industry. The ALpharma models are: ALpharma A - for vials and small bottles. The labelling is performed from tray to tray, â&#x20AC;&#x153;in-the-star-wheelâ&#x20AC;?. Up to 150 products/min ALpharma B - for shaped cases, with both bar code labels (tags, vignettes) and tamper evident angle labels folded along the flaps (up to 200 products/min). ALpharma C for in-line wrap-around labelling of

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small cylindrical bottles. Up to 250/ min ALmatic is a semiautomatic applicator of self-adhesive labels for cylindrical products. Its easy functioning provides for the manual loads of the product in the labelling position by the operator who activates the control lever. So ALmatic provides to the rotation of the product and to the application of the label till a completely happened adhesion. Thanks to the ergonomics of the system and to the presence of templates of comparison ALmatic allows an exact labelling, making easier the manual operations of the placing of the product. ALsleeve is an automatically-operated system designed to apply plastic, heat shrink sleeves to provide body decoration and/or effective tamper evident seals on caps and lids for food, cosmetic and chemical products. Sleeves are obtained from a flat, continuous tubing made of heat shrinkable plastic material (PET, PVC, Polypropylene) wrapped in a roll, which is first cut at a programmable height (or at a specific mark) and then applied onto the product with a synchronized mechanism activated by a product tracing photocell.

ALTECH Service ALTECH machines are used in every industry field, from food to cosmetics, from pharmaceutics to chemistry. Today the company distributes its products on the Italian territory through a direct sale and service structure, whereas a network of 80 dealers, trained both in promotion and in technical service, provide a qualified distribution in 50 different countries in Europe and overseas. All packed products such as food, chemicals, pharmaceuticals, cosmetics etc. need to be decorated, identified, sealed and marked, in order to meet the requirements for their sale, transportation, storage and handling in general. In the majority of cases the answer is a label, and usually an adhesive label. That is why ALTECH systems are so well diffused, why we are often consulted and why our suggestions are often followed. Our Sale Agents are real consultants and our Distributors are trained and motivated professionals who are sensitive to customersâ&#x20AC;&#x2122; problems and organized to satisfy customers from all points of view. They know about logistics and packaging problems and they know the materials they are dealing with. They can outline the best configuration for every labelling problem, matching the standard modules included in our catalogue in order to offer custom-made solutions, supplying nothing more, but above all nothing less than what is needed. Once installed, an ALTECH labelling machine is serviced right through its life by expert technical staff that provides repairs and implementation, if required. This is how the success of our systems translates into success for our distributors, and benefit for our customers, in a synergic relationship of mutual cooperation. For further information visit www.altech.it Or apply to ALTECH subsidiaries www.altech-uk.com www.altech-us. com www.altech-la.com

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AMUT COMI: RELIABLE SUPPLIER OF THERMOFORMING MACHINES

MUT COMI, member of AMUT GROUP, is a 100% Italian company result of the cooperation between AMUT and COMI merging their technological know-how in thermoforming field. Together AMUT thermoforming division, operating since 2002, and the previous production of COMI, have created an industrial facility capable of providing plants in the international thermoforming scenery distinguished for the sturdy structure and for running high performances at low energy consumption. AMUT COMI thermoforming machines boast a proven strength and durability also under heavy conditions of cutting tougher materials such as PET and PP at high cycles rate. The great passion for the challenges and the ongoing efforts and success of the R&D Department make AMUT COMI the ideal partner for thermoformed plastics items manufacturers. AMUT COMI designs and manufactures special solutions dedicated to specific products, working on endless improvements of its machines to always meet the needs of the market. The technological know-how in extrusion enables AMUT COMI to supply complete in-line plants and “turnkey projects” including auxiliary equip-

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ment (rimming machines for PP or HIPS, pre-heaters for PP foil; multi-axis stackers; stacking manipulators, automatic units to convey the formed products to the subsequent operations, end line automated systems). Innovative design criteria are the strength of AMUT COMI: to give an example, F series is distinguished for its modular structure, which allows to add one or more stations in a second time, satisfying the productive requirements of the customers. F and V series include a pressure or vacuum forming and steel rule die cutting, technology suitable for the production of trays, plates, lids, containers, plant pots, using any thermoplastic material. The number of station can be chosen, from 3 up to 4 or more: forming, punching, steel rule die cutting, assembling/ labelling and stacking unit. AMP, FTV and PA1000 series are suitable for processing materials with barrier layers and general purpose thermoplastic (PP, GPPS, HIPS, PET, PLA, PVC), with simultaneously forming and punching technology, divided into tilting or vertically movable design. GLE series includes forming and punching in two stations, suitable for manufacturing of HIPS disposable products, such as cups, vending items.

AMUT COMI counts in its range also special machines for peculiar requests: FTLT series is able to produce thermoformed panels for cooling towers (PVC or PP) and FFG-E e VK-C series PS foam packaging. AMUT COMI has presented two of its new cutting edge machines during K show, meeting with success the consent of the customers: thermoforming machine model FFG-820-ADV and AMP 850 S-GP.

Model FFG-ADV-820: Equipped with dual technology, separate forming and steel rule die cutting and in-mould forming and steel rule die cutting, and achieve extreme versatility and flexibility.

Main Features: Max mold size: 880 x 620 mm Thermoforming depth positive/negative: 140mm (up to 210mm version pos/neg) Foil width, max: 920 mm Forming press: 60 tons (up to 80 tons) Cutting press: 60 tons (up to 80 tons) Production cycles: over 61/min Dry cycles: 83 ❱ Handling system with knee pads and satellite roller screw. ❱ 4-columns forming press, 4-columns

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cutting press. ❱ Upper and/or lower cupping with servomotor. ❱ Sheet index, with double toothed chains and wear-resistant slide plates. ❱ Chains adjustment on three points. ❱ Forming with compressed air and / or vacuum. ❱ Quick clamp system of forming and punching mold, cutting and stacking tools. ❱ Connections consumers direct -print port on the plans. ❱ Heating plate frames. ❱ Infrared heating with control in percentage. (Various configurations of control and management of the thermoforming oven on request). ❱ Stacker bulkheads. ❱ Evacuation molded ergonomic height via elevator. ❱ Transport system chains into the shot. ❱ PLC supervision of the work parameters.

Model AMP 850 S-GP: Equipped Engineered for PP disposable cups and “AQUA CUP” . The total production is more than 95.000 pc/h. as average, in case of 55 cavities mold the output goes to 116.000pc/h.

Main Features: Mould size max: 850 x 560 mm Forming depth, positive/negative: 15 / 150 mm Max foil length: 900 mm Pitch max.: 500 mm Closing force: 70 ton Production cycles: over 35/min Dry cycles: 45 Number of mould cavities: 45 or 55

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❱ Pick up stacker for conical and squared cups, even for low weight cups; ❱ forming and cutting simultaneously, with tilting movable lower platen; ❱ forming by compressed air; ❱ sheet feeding system, with double toothed chains and wear-resistant slide plates; ❱ chains adjustment on two positions, with independent electric drive; ❱ upper and lower forming oven, with lengthwise control of rows of heaters (customized zoning layout on request); ❱ Special oven for PP; ❱ final cut regulation with electric drive; ❱ start-up no-cut operation; ❱ PLC supervisor to set up working parameters; ❱ automatic stacker with cups counting system; ❱ in line automatic packing machine, in-line with stacker; ❱ machine configuration including line to pack into sleeves; ❱ in-line grinder for skeleton, placed after the thermoforming machine.

Model VPK-C84 Forming and steel rule die cutting machine

Main Features: Mould size max: 840 x 650 mm Forming depth, positive/negative: 130 mm Max foil length: 890 mm Forming press: 25 ton Cutting press: 60 ton Production cycles: 45/min Dry cycles: 45 ❱ Handling system by servomotors. ❱ 4-columns forming and cutting press. ❱ Upper and/or lower plug with servomotor. ❱ Forming with compressed air and/or vacuum. ❱ Quick clamp system for forming and punching mold, cutting and stacking tools. ❱ Steel-rule dies heating plate. ❱ Upper oven partial heating (last pitch). ❱ Wall stacker(other versions available).

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GREENER, CLEANER COOKING WITH BELT TECHNOLOGIES STEEL BELTS Steel Belts from Belt Technologies cook meat up a treat.

ood processing industries across the globe are rapidly growing and changing with fast food production, in particular, experiencing many challenges. Amongst these challenges is a tightening of the already strict standards for food production; with greater emphasis on hygiene, coupled with the need to reduce the production costs and have shorter set up time for those companies involved in food processing seek new innovations and system improvements that may promote greater productivity and flexibility. Belt Technologies Europe, the market leader in steel belt technologies, has worked closely with Justech of Sweden and partners , to produce an innovative method of cooking and transporting meat products. “Inducook” is the brand of new cooking equipment developed by Jutech AB, Sweden.The technology is primarily based on traditional industrial contact cooking methods but in this case, the product is transported between two ( an upper and lower) stainless steel conveyor belts coated with high quality non-stick coatings. The advantage of this system over similar contact cooking methods lies with the “Inducook’” solution approach of applying heat to the belts. Currently, cooked food production relies on traditional heating methods such as electric resistance heating, gas heating, oil recirculation heating and similar.All these traditional methods come with their own particular set of drawbacks; such as emission generation, high power consumption, machines that are typically difficult to clean and maintain, and the use of non-renewable energy resources.

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Justech AB engineers, working closely with Belt Technologies Europe, have developed a system of induction heating in combination with coated steel belts, resulting in a meat cooking system designed for today’s demanding food processing factory. “Inducook” is a greener solution that ensures high product quality with stringent hygiene levels. Up until now , Justech AB engineers have tested a wide range of food products that can be cooked with “Inducook”. They have already had success with the processing of the most common fast food meat products such bacon, hamburger and kebab meat.The meat product is cooked rapidly and thoroughly, saving on processing times and giving peace of mind that food is cooked

to the correct temperatures for the right length of time.New design innovations and other products are planned for the near future.

Inducook operating principles and design features and benefits The “Inducook” unit cooks the product between two induction heated non-stick coated stainless steel conveyor belts; these are heated with induction coils. Induction coils are positioned underneath both – upper and lower stainless steel conveyor belts. The quality and grade of stainless steel is integral to the success of this system. The grade of

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steel used in this case has excellent thermal properties , allowing rapid and almost instantaneous heat transfer, facilitating quicker cook times and tight control of the cooking process. As the stainless steel belt comes into contact with the varying magnetic field, generated by the induction coils ,the field induces an appearance altering eddy current within the belt material. This eddy current flow, within the magnetic stainless steel belt material, works against the electrical resistivity of the metal, allowing precise and localized heat to occur . The meat product is transported through the gap between the two conveyor belts; the meat is thus both transported and cooked safely to perfection simultaneously. The “Inducook “ system maintains the temperature in the steel belt at correct levels to ensure the meat is cooked to perfection. The “Inducook” cooking method gives many important advantages over other heating solutions used nowadays:

Key benefits: ❱ Hygiene – the equipment meets the highest food industry hygiene standards. The non-stick coatings applied by Belt Technologies to their stainless steel belts are FDA approved for food contact and provide a

hygienic, quick and simple method of cleaning. Both the stainless steel belts are easily removable. Since induction heating is a non-contact heating, robust electrical components have been designed to resist water contact during the cleaning process. ❱ Cooked meat quality and systems productivity – by using induction heating, it is very easy to control correct temperature levels. Another important feature lies in the fact that it takes only a few seconds to switch between different products. This is a big advantage over similar contact cooking methods, offering the advantage of higher productivity. Set up time is therefore kept to a minimum. ❱ Non-stick - “Inducook’s” thin stainless steel belt has an FDA approved non-stick special coating. This makes it possible to cook a whole range of different meat products without them adhering to the belt. The non-stick coating is abrasion resistant enabling simple but thorough post-cooking cleaning and maintenance to be carried out. The flat nature of the belt, unlike wire belts for example, will not impart any marks on the product being processed. This gives a better presentation of the food cooked. ❱ Green thinking and improved environment – unlike other heating methods, the “Inducook” system is

both cost effective and environmentally friendly. Induction heating is considered a very green solution, as the power consumption is far more regulated and is therefore less wasteful than other heating methods. The controllability and fast reaction times reduce the overall power consumption during the initial start-up production run. The system is quiet, eliminating noise pollution makes for a better working environment. ❱ Energy consumption reduction – induction heating method converts up to 90% of electricity into useful heat. The stainless steel belt material in this application has a maximum working temperature of 425C. ❱ Extended belt life time – with similar cooking solutions frequent replacements of cooking belts are often required. The steel belt system is designed to maximise the belt life as in this system the steel belt life should be well in excess of 1,000,000 cycles thus making it possible to keep the service costs to a minimum. ❱ Other benefits – no open flames, no odours from burning heating materials, and relatively compact units. The steel belt thickness of 0.3 mm, allows the use of smaller pulley diameters, thus saving space in machine design and reducing over all costs.

Strong partnership “Inducook”’s development success can be attributed to the fact that Justech AB has built up strong and solid partnerships. The key to the success of the “Inducook” project can be seen in the valued working relationship between Belt Technologies Europe and the trusted customer/partner Kalmar Kebab AB together with MagComp AB.This is a wonderful example of collaboration between machine builder,belt supplier and end user:a strong team which has brought about this unique cooking concept, bringing with it significant innovation in fast food production.

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Customized automated solutions for the beverage industry:

Efficient, safe and very ergonomic

he trend towards automation is also making great strides among beverage suppliers. Users want their machines and systems to work more efficiently and safely while at the same time relieving employees of tiring, monotonous and physically heavy work. The BEUMER Group develops customized system solutions like the BEUMER stretch hood highperformance packaging machine and incorporates them as needed into existing packaging lines. In addition, BEUMER integrates its machinery into higher-level systems. In this way beverage suppliers are able to cut their logistics costs considerably. Efficient automation equipment which reduces cycle times in production as well as costs continues to be the focus for many users and is considered an important factor for success. Beverage suppliers are therefore more and more frequently relying on automated system solutions that are specially tailored to meet their individual requirements. “The challenge for the future lies in the integration of these systems,” explains Franz-Joseph Kleigrewe. The automation manager has been with the BEUMER Group since 1977 and knows what he is talking about. He is convinced that the dovetailing of processes will continue to increase. “Intralogistics is in a state of change. This is due to the demographic development as well as the increasing complexity of processes. Automation engineering in particular is therefore continuously encouraged,” he says. In this way, manual operations can be optimized and expedient synergies formed between man and machine. Automation engineering is the

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key to technical development and further progress.

Coordinated systems “Users want systems which are optimally matched to one another,” says Kleigrewe, who is well aware of the market requirements. BEUMER supplies its stretch hood high-performance packaging machine to the beverage industry. Its specialists integrate the machine without any trouble into existing packaging lines. Thanks to its many years of experience in control and automation engineering, the system provider BEUMER is able to take project planning into its own hands and implement complex tasks in intralogistics. This includes intelligent linking of individual machines and their integration into existing process control or merchandise information systems.

Efficient application in practice In wine cellars and other beverage

production facilities, various beverages are automatically bottled, sealed with corks, agrafes and capsules, and fitted with the appropriate label. They are then packed in different cartons or put on trays. A robot picks up these units and stacks them on waiting pallets. In order to reduce transport damage on the truck loading surfaces and to satisfy increased logistics requirements, the beverage stacks must then be safely packed. A stretch hood high-performance packaging machine supplied by BEUMER is used for this purpose. The palletized beverage cartons are fed as full pallets to the stretch hood packaging system via a conveyor. The innovative control equipment automatically detects different stack heights and flexibly adjusts itself to suit. An ultrasonic sensor determines the necessary film length. The full pallets are covered with a thin film hood. Thus the load units are effectively secured during trans-

BEUMER is presenting a new machine from the BEUMER stretch hood model range.

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portation and reach the customers undamaged. In order to determine the security of the packaged load, BEUMER and a well-known sparkling wine producer together with DEKRA, the world’s leading expert organization for safety, quality and environmental protection, successfully carried out various road tests under extreme conditions.

Smaller, faster, more practical BEUMER has now redesigned this high-performance packaging system from the bottom up. As part of this, its specialists analyzed different components and optimized them for functionality, arrangement and ergonomics. Users find the new BEUMER stretch hood A much more practical and easy to use than other systems in this series. In order to simplify work for maintenance personnel and ensure a higher level of availability, it has no stage and thus no steps. Maintenance tasks like changing the knives or the sealer bar are now performed at floor level. For this work the operator opens a drawer and has free access to the knife and sealer bar. The machine stops automatically for safety. It is no longer necessary to move the assemblies into the maintenance position. Thanks to this quick access, maintenance is fast and the risk of accidents and malfunctions is minimized. The operator can insert the film quickly and easily, without using any tools. After being produced, the film hood is conveyed to the machine by means of a gentle, newly devised film transport system. The seam of the film hood cools on the way to the reefing and stretching device, allowing the film hood to be reefed without loss of time. The pallets can be packaged at a faster rate. This reduces downtimes and improves packaging performance, while at the same time cutting back on energy consumption. The developers have also improved the human-

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When it comes to installation and commissioning, the BEUMER Customer Support staff knows exactly what to do to get the systems running as quickly as possible. machine interface to provide an even more ergonomic setup for operators. For this purpose the intralogistics specialist introduced the BEUMER Group Human Machine Interface (HMI), a newly designed operating unit with an improved user interface and graphic navigation. The interface is easy to understand and self-explanatory, permitting efficient planning of work sequences. The machine is controlled using a soft-touch panel with menu guidance and pictograms. The panel also gives the operator access to all the necessary training programs. The system is controlled by a Siemens SIMATIC S7-300. The U-shaped design of the frame also allows the BEUMER stretch hood to be easily connected to existing conveyor systems. Conveying no longer has to be interrupted, allowing the pallets to move smoothly and ensuring the stability of the palletized goods. The new machine can be

equipped with the BEUMER multistretch system, which can process different kinds of film and implement different packaging methods such as understretch and shelf warehouse stretching.

Experience counts To enable the BEUMER Group to provide optimum user support, the intralogistics specialist has formed teams in the individual group companies and at the Beckum site which specialize in automation solutions. More than 200 employees now work for the BEUMER Group in this area. “Our objective is to accelerate development cycles and to continuously raise the high standard which we have evolved as a result of our know-how,” says Kleigrewe. “This is the only way we can provide the right solution for our customers and look after them in an optimum manner.” The staff provide project support from the

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inquiry to the point of handover to the customer. First of all, the specialists produce a system draft. If this is suitable, it is passed on for implementation. The staff carry out the electrical installation and integrate the machine and system controls, as well as writing the software for the PLC and for the robot equipment. A graphical representation of the processes on a user interface is also part of the system. BEUMER also ensures that information is meaningfully transmitted between the different operating levels – for example by means of ERP and MES systems. Various sorting and distribution systems are set up in BEUMER’s inhouse Technical Center in Beckum. The staff carry out several tests to enable them to fulfill the user’s requirements. “We are helped in this by valuable experience which we have gathered from numerous projects throughout the world,” underlines Kleigrewe. This is because the packaging machine film behaves differently in the cool climate of Germany than in Asia or Africa, for example. The prevailing temperatures there are different, and the humidity can be considerably higher. When all the requirements have been fulfilled, the staff carry out the installation and commissioning on site. “The BEUMER specialists know exactly what to do to get the systems running as quickly as possible,” says Kleigrewe.

Optimally matched at all times When it comes to system development, three factors affect one another: customer orientation, innovation and standardization. In the case of projects which are matched to the customer’s individual requirements, the solutions can only be applied indirectly to other projects. Innovation projects provide major opportunities, such as significant competitive advantages for new projects. On the other hand,

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Their tasks also include the electrical installation and the integration of the machine and system controls. they require very stringent project management in order to adhere to costs and schedules. As there is no progress without these innovative projects, BEUMER regularly undertakes them while carefully weighing up the opportunities and risks. With the proven standard solutions, the customer is provided with a costeffective and reliably operating system which he can put into operation in a very short time. “The processes usually differ with different users,” remarks Kleigrewe. “This is why our solutions are always specially adapted – sometimes more, sometimes less.” The ability to accommodate individual requirements is one of the BEUMER Group’s strengths.

Common standards make for short project durations “We often start from the situation where the larger the machine and the more systems are incorporated, the more control systems are used, and these have to be matched to one another,” explains Kleigrewe. Four control systems have been developed at BEUMER over the years. “In order to be more flexible in design and also to enable commissioning to be carried out more quickly, our objective with all developments is to use a common drive concept as

well as common machine and system controls,” says Kleigrewe. “We provide conveyor elements and interface definitions for horizontal and vertical communication straight out of the box.” For rapid development phases, the BEUMER Group has created a common software platform for all company employees. Product management and project management are all carried out using this platform. All staff involved in the project are provided with a common working environment. The common basis makes for more efficient working and reduces project durations. When the systems have been commissioned, BEUMER Customer Support staff train the machine operators and the maintenance personnel. This is the only way to ensure that the customer gets the most out of the machine. Training brings machine operators up to date on technological advances and introduces new employees to the systems. “Automated solutions are particularly suited to continuous processes when systems run around the clock seven days a week,” advises Kleigrewe. “This enables companies to save staff and for them to be deployed in other areas. Automated solutions are therefore amortized very quickly.”

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De-metallization with perfect register and rotogravure printing with pearlescent effects. The special processes presented at Interpack 2014 by CIESD, which also brought to the fair its portfolio of experience…and dreams.

CIESD srl, A CHOICE TO TAKE YOU FURTHER

ISTORY “The future belongs to those who believe in the beauty of their dreams”. Eleanor Roosvelt CIESD Srl was founded in 1979 as the realization of a dream of Francesco Petrillo, who with it created a family company that is now renowned in Italy as well as internationally, and who has managed to pass on the values that have always distinguished his concern on the market not only to his daughters Manuela and Marica, but also to all CIESD’s employees.

PRODUCTION CIESD is a leading Italian Company in the fields of twistable film production, rotogravure printing (including cold seal applications) and lamination of various films for the food sector (confectionary, dairy, bakery, snacks, coffee, drinks, etc.). Over the years, the demands of the market and a willingness to offer an ever increasingly painstaking, precise and specialized service have enabled CIESD to invest in new production processes, such as the metallization and the de-metallization of flexible films of various types, focusing, on one hand on independence from outsourcers, and on the other, on expanding its product portfolio. During these years, the Company’s drive to devise new and appealing solutions has enabled it to develop two special processes, both of which were presented at Interpack 2014 in Düsseldorf: PERFECT REGISTER DE-METALLISATION

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and PEARLESCENT PRINTING on various packaging types. Both processes enhance the prestige of the packaged product, increasing its visibility and drawing the consumer’s attention.

QUALITY The entire production process, from the select raw materials to the finished product, is closely followed and controlled in such a way as to guarantee the quality of the final product, which is also guaranteed by UNI EN ISO 9001 and BRC-IoP certifications.

ENVIRONMENT CIESD has always been committed to protecting the environment, zeroing its aerial emissions and managing all production processes, and the waste generated by them, in an ethical and responsible manner.

ADDED VALUE Choosing CIESD does not just mean choosing a supplier, but rather choosing a partner committed to

Petrillo Francesco Manuela e Marica the customer’s day-to-day necessities, guaranteeing professionalism, reliability, punctuality and cooperation. CIESD is a dream of a family that continues to prosper, but most importantly, it is a reality to be experienced and appreciated.

CIESD SRL Via Brughiera, 42/44 20010 Pregnana Milanese (MI) – Italy Tel. 0039.02.93590282 Fax 0039.02.93590328 ciesd@ciesd.it http://www.ciesd.it

04/11/14 13:17

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a r u t a p p a T , o t n e m i p Riem com . l r s h c e a t l r u t ww.fil a w t t e h c i t E & Fill-Tech Srl

Filling-Capping and Labelling machine Riempitrici-tappatrici ed etichettatrici

ccio, 6 el For na d ia V : a , Italy erativ FIRENZE â&#x20AC;&#x201C; 641 li Sede op o ip 055 6920 oaR n 9 g 3 a + B x a 2 5001 238 - F 43 8947072 055 6240 3 9 9 3 3 + + l. 7 e 4 T 08 9 329332 Mob. +3

Via del Fornaccio, 6 50012 Bagno a Ripoli - Firenze (Italy) Tel: +39 055 6240238 Fax: +39 055 6920641 Skype: filltechsrl filltech@alice.it

e.it ech@alic lt il f : il a e-m .com rl@gmail filltechs l illtechsr Skype: f om c echsrl. www.fillt

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Minimal material, maximum functionality: Südpack introduces new generation Veraplex film

Eco-sustainable options – outstanding product protection also with laminated paper and minimal film

t this year’s interpack, Südpack Verpackungen GmbH & Co. KG presented Veraplex for the first time. The completely new film generation offers maximum product protection with minimal film thickness. Although the film is extremely thin, it provides outstanding puncture resistance with an extremely high oxygen/aroma barrier. The film is suitable for products with high mechanical requirements and for corrosive bulk products. Film laminated with paper creates a very eco-sustainable packaging. The amount of film is kept to a minimum without sacrificing product protection properties.

“Veraplex is the film of the future,” said Südpack Managing Partner Johannes Remmele. “The material achieves an outstanding thickness to function performance ratio that is unprecedented in today’s market. It’s a revolution in film.” The film has impressive properties and many possibilities for presentation. It is highly transparent and can be designed using flexographic and rotogravure printing processes.

Veraplex Craft: optimal combination of film and paper Veraplex Craft laminates film with paper. Only 25 µm thick, the film improves eco-sustainability while maintaining the same product protection properties. Veraplex com-

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bined with paper also scores points when it comes to product presentation. The renewable resource ensures stability yet has a natural look and feel. Consumers instantly recognize the ecological advantages of the packaging – a persuasive factor at point of sale. Options include a laser-cut window that offers a direct view of the product inside and reinforces consumer trust. Veraplex Craft combines the strengths of both materials: The functionality of film and consumer acceptance of paper as a packaging material. Veraplex Craft can be processed as a tubular bag and as a lid film on standard packaging machines.

Wide range of applications, efficient application Veraplex is available as a laminate or a paperless co-extruded lid film. Thanks to its excellent mechanical properties, it can be processed on all standard machines without sacrificing performance capabilities. Its minimal thickness and reduced weight means that a roll holds twice as much material. This makes for longer runtimes with fewer roll changes during the production process. Veraplex’s high aroma barrier and puncture resistance make it especially suited for packing demanding bulk products. The film can be used in bulk packaging for industrial processing in the B2B sector, as well as B2C packaging for consumers. In both cases, the extremely thin film creates an optimum packaging to product ratio – even for a small number of units. Stable, packable bags are laminated with paper. Their degree of stiffness varies depending on requirements. Veraplex is also available in white for opaque packaging that protects the contents from light. “We designed and developed Veraplex based on a unique technology,” Remmele said. “Interpack as the packaging industry’s leading trade event was the ideal setting to introduce our new film to the market.”

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DELICIOUS ICE CREAM IN A DISTINCTIVE PACK

edo, the largest producer of ice cream in Croatia, is reaping the benefits of having a bespoke pack created together with RPC Superfos Balkan.

Thanks to its great taste and unique packaging, the easily-recognisable family ice cream Quattro is frequently added to shopping carts throughout Croatia, Bosnia & Herzegovina, and Serbia. It is sold in a sleek, transparent plastic pack displaying four different ice cream flavours including a mouth-watering combination of almond, mandarin, lavender and crème caramel. Each flavour is beautifully decorated with a topping and a sauce which also need to be clear to see straight from the display freezer at the supermarket. The transparent packaging solution for Quattro has been made especially for the Croatian company Ledo, and its subsidiary Frikom in

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Serbia. Both are market leaders in the production of ice cream and distribution of frozen food in their respective countries. Ledo was looking for a special pack for Quattro and approached RPC Superfos Balkan, the region’s leading provider of injection moulded packaging.

With its in-house mould shop and highly skilled staff, RPC Superfos Balkan met Ledo’s demand for creative solutions. Tomislav Kitonic, Managing Director of Ledo, says: “Our marketing team worked closely with RPC Superfos Balkan to develop and produce a totally new and remarkable packaging solution. During the brainstorm and workshop phase, RPC Superfos Balkan demonstrated great creativity and flexibility - every wish we had regarding the packaging could be realised. Unquestionably, the packaging solution adds value to our brand.” The pack comes in two sizes, 1650 ml and 900 ml, and has round cor-

ners and a lid that is easy to open and reclose. The four ice cream combinations are ready to serve, straight from the freezer to the dinner table, while its shape allows efficient storage and easy transportation. Ledo is already a household brand and the Quattro range has further reinforced the company’s market position. “Together with RPC Superfos Balkan, we have created an ice cream pack with a strong distinctive character. Everybody here knows Quattro – not least because of the packaging – and the popularity of the range is reflected in sales figures as well,” concludes Tomislav Kitonic. RPC Superfos Balkan, formerly Helioplast and based in Bosnia & Herzegovina, became part of the RPC Superfos cluster in December 2013. The company recently opened a new production facility equipped with the latest technology.

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COMPLETE LINES FOR PRESSING PROCESS? GSR HAS GOT THE SOLUTIONS FOR ANY SPECIFIC NEED

sr Cocoa Machinery, a company placed in Calolziocorte, in the heart of the Province of Lecco, since 1992 has been able to satisfy all needs of anyone needs cocoa and other masses pressing machineries, such as hazelnut paste or oily masses. GSR is proud of its portfolio of appreciated value, including any type of machinery assigned to the pressing of cocoa or other products from which you must extract fats and oils. Among GSR’s jewels there are lines manufactured to realize the biggest productions, while other ones have been designed to satisfy the needs of medium-sized manufacturers and others are addressed to people engaged in the craft sector or in the tests fulfillment and laboratory simulations. GSR’s creative and innovative capacities allow this company to own a large choice of presses, from the smallest presses to the biggest ones, able not only to satisfy the global standards, but to generate competitiveness in the sector of reference, too. Among the Series of big productions Lines there are Series 900/10, 12, 14 pots and Series 980/ 16 pots. In2012/13 GSR manufactured Series 900/8 pots, 980/18 pots and LOXO Series 18/1000, 18 pots. It is a matter of machineries able to cover a productive capacity from 450 up to 2800 kg/hour. A business proud: we obtained amazing results, high reliability and a very low cost per processed t. Three Series which overtook the global standard, increasing it further and make sure

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the company will go on in dictating the rules of the market. The excellence has been exceeded also in the Compact Series 870/4, 6 and 8 pots. An automated Series in each part, from the conditioning of the mass, to the control of the extracted butter and broken cocoa cake. A line which successfully answers to the needs of medium and small-sized companies, which in this way succeed in obtaining a highest quality level machineries at a moderate price and in achieving a productive independence. Flagship in GSR is the Laboratory Line. Small-sized Series designed to pay attention to who desires to realize productive lines for the research process. It is a matter of Series 1/1400 and 2/1250, both able to bear exceptional 60 minutes pressing cycles at the maximum pressures thanks to a scrupulous and careful mechanical design, an

advanced hydraulic engineering as well as a precise and efficient software in checking the pressing phase and in managing the parameters. The one pot Series 1400, is a high technology concentrate able to exercise a specific pressure on the 1400 kg product, a perfect jewel for people involved in the sector of the research. The two pots Series 1250, on the contrary, which exercises 1250 kg / cm² specific pressure on the product, is recommended to laboratories which need to work on big quantities of products or to repeat the tests. Alongside of the pressing lines addressed to research and laboratory sectors, GSR designs and manufactures complementary elements such as meltingconditioning systems and breakers, essential to carry out these activities. MT/10 Series includes melting and conditioning systems specifically studied for laboratories. Their

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www.layout-grp.it

The answer to your needs

The automatic press with a productive capacity up to 88 Kg/h able to turn cocoa liquor, hazelnut paste and various masses into your gourmet product.

GSR s.r.l. Via Gerola, 1 | 23801 Calolziocorte (LC) | ITALY Tel. +39 0341 631048 - 633015 | Fax +39 0341 644578 e-mail: gsr@gsr.it | www.gsr.it

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duty is to prepare the masses to be loaded into the press without altering the original features. It is a matter of unique machineries in their own category, reliable and precise in performing their task. The ‘melting’ phase is fundamental when it is required to use panels or blocks of different masses, kept at a correct temperature with slowly stirring, avoiding so to alter their features. On the other hand the ‘conditioning’ phase is necessary to lead a liquid mass to a set temperature value, by keeping it constant and uniform thanks to a controlled stirring. MT/10 melting and conditioning system is the fundamental element to melt, stir and keep at the liquid state and at a constant temperature cocoa liquors, chocolate, hazelnut paste, cocoa butter, chocolate substitutes,

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vegetable fats and glucose as well as all the products which need to be leaded to a set temperature, before being pressed or submitted to other manufacturing. In the large portfolio dedicated to research laboratories, we add Series G10S and G15S, special breakers manufactured to crush cakes coming from the pressing process, in order to obtain a small-sized and checked mince. This is a useful result also in the treatment of the nibs and other products which need to be pre-crushed for the separation from the shell. Among the Laboratory Lines and the Compact ones, this year they have introduced a big novelty: PILOT Line 902. It is a line halfway between the Laboratory Lines and the Compact

ones, able to work different kind of masses, from cocoa masses to hazelnut ones and other fat or oily masses, from sunflower seeds to peanut ones, getting through to any oily mass. A line which has increased the quality standard of the sector, designed after a consideration about the current inclination which the cocoa sector and in general the whole food & beverage industry have been undergoing in the last period. The culture of ‘personalizing’ is spreading in each sector, leading more and more the Customer to follow particular and refine tastes, result of various blends and complex manufacturing. This consumer trend determined a need of specialization also among the producers, in the cocoa industry. Big companies, but also medium-size and smallestsize ones decided to create unique and particular products. Always more frequently we’ll find chocolate with particular tastes, like flowers and spices; from gluttony it became soon gourmet nourishment, sometimes niche foods, adorned with particular flavours and aromas. All along GSR has been investing time and resources in research; therefore the company in Lecco immediately realized this new tendency. An important consumer change which needed the design and the manufacturing of a new line, not yet present on the market. This idea has been concretized with Pilot 902, machinery manufactured

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after a long phase of coding of the essential prerequisites of the current pressing lines, which could answer to the needs of the underway process. In this way this business jewel was born, as answer to the need of distinction and specialization, raised in the last period. A line with a productive capacity less than 100 kg/hour, with a pressing power up to 900 kg/hour, provided with an extraordinary flexibility, able to make it suitable to work not only cocoa masses, but also hazelnut paste and other masses gathered from various kind of seeds, from sesame to flax, from sunflower to peanut; an extremely reliable line, capable to carry out both lightweight and heavyweight pressing processes, at standard or cold temperature, technologically advanced but with easy management and installation, capable to assure very low levels of maintenance, reduced energetic consumption and the highest qualitative global standard. All the expertise GSR has been growing up in the course of its life is included in Pilot 902, a technological jewel which combines features of high production with specific features of the Compact lines. A notable result which allowed us to highlight the winning GSR’s DNA. Aesthetically nice and well-groomed in each minimum detail, it is a small-sized pressing line, perfect for operators who want to achieve personalized productions and for those who are involved in the fulfillment of research processes. A machinery which answers to all qualitative and technological standard, as well as reliability, hygiene and efficiency, typical in GSR, a level of excellence which all along has been distinguishing this Italian company all over the word. A concentrate of technology, equipped with the most advanced technologies, which has been preview introduced at Inter-

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pack fair in Düsseldorf last May. Every Client’s request and desire are satisfied thanks to these perfect examples of machineries of the latest generation, able to guarantee the best in terms of technology, reliability, hygiene and quality of the used materials. Every pressing line is equipped with useful devices to facilitate the Operator’s activities. He will work with a well-designed and highly productive machinery, reliable and ‘nice’. Each line is equipped with an advanced control system which not only manages all the phases, but also provides useful information for the adjustment of the productive process. Lines signed GSR are pressing lines able to work continuously, without interruptions, with the lowest Total Cost Operation per processed ton, by keeping the cheapest maintenance costs. GSR, during its life, has been able to design and manufacture the best solutions, establishing the new global standards. For GSR, quality is an essential element in the manufacturing of its machineries. GSR’s ISO 9001:2008 certification is kept at high levels. Recurring mechanical, hydraulic

and electrical tests, as well as quality tests and controls are made on the pressing lines, in addition to the trial of each single component. This attention makes GSR’s lines very reliable: the quality-control system is developing in each process phase, from the choice of the materials to be used to the manufacture procedures; from the heat-treatment to the manufacture tolerance, till reaching hardness and roughness. Design is another fundamental aspect. It is a matter of GSR’S distinctive productive factor: the whole structural design of machineries has been minutely designed and studied. Surfaces, all-sides rounded surfaces, high-placed loading groups, piping, electric onboard equipment and many other elements have been designed to guarantee the highest standard of hygiene, to prevent remains and to allow an easy cleaning and maintenance. GSR has been able not only to equip its machineries with very high advanced technologies, but also to honor them with a captivating and unique look, believing that working on nice machineries will raise greater respect and passion for its work.

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Secure seals and gentle handling of fill goods with ultrasonics Ultrasonic sealing for packaging. Hermetically tight joints reduce the leaker rate and make the industry sit up and take notice. Moreover, narrow seams save packaging material while cold tools are gentle on sensitive feed material. A closer look at a reliable and efficient alternative for heat sealing.

Ultrasonic sealing module for manufacturing of pouches

ealing is a process of substance-bonded joining of composite material with a thermoplastic layer, with this layer being subject to technical welding conditions. For this reason, ultrasonic welding systems have been successfully implemented for a variety of sealing applications in the field of packaging, such as bags, blisters, pods, and cartons for quite some time now. The benefits speak for themselves: ❱ Short cycle times between 80 and

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200 ms ❱ No thermal influences on feed material and packaging material ❱ Quality assurance by means of detailed parameterization ❱ Sealing of product-contaminated surfaces (liquid, powder, paste) ❱ Good hot tack ❱ Saving of packaging material due to narrow seams ❱ Reduced effort for cleaning of sealing tools ❱ Good overall equipment effectiveness (OEE)

Basic ultrasonic principles: Transformation of mechanical vibration into heat The ultrasonic waves are mechanical sound waves that are transformed into friction heat and thus cause a substance-bonded connection at the molecular level. Friction heat is generated by deformation work, i.e. inner friction within the molecular bond, and through boundary layer friction, i.e. outer friction between the sealing materials. During the ultrasonic process,

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mechanical vibrations of an ultrasonic frequency are applied to the foil at a specific amplitude, force, and duration. The process parameters depend on foil structure, foil thickness and joint geometry. From the applied supply voltage, the ultrasonic generator generates high voltage, which oscillates at an ultrasonic frequency. In the converter (sound transducer) the oscillating high voltage is transformed into mechanical longitudinal vibration by means of piezoceramic elements exploiting the reverse piezo effect. This longitudinal vibration, in turn, excites and causes vibration in a mechanical resonance unit (stack). The vibration amplitude generated in the converter can be changed in the booster and the Sonotrode by utilization of different mass ratios, and thus be adjusted to the respective sealing job. The Sonotrode is the vibrating and “cold” sealing tool that directly applies vibration onto the packaging material at the supplied joining force. The frequency represents the number of vibrations per second and ranges between 20 kHz and 35 kHz (20 kHz is equal to 20,000 deformation cycles per second) for packaging materials. The vibration amplitude is equal to half the peak-to-peak amplitude, i.e. from zero value to peak value, and ranges between 5 and 50 µm.

Narrow seams Ultrasonic seals are slimmer than heat contact seals, but equally tight

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and strong; and in addition, they save packaging material. Precise focusing of energy to melt the material is ensured by means of the anvil and/or Sonotrode contour and the small contact surface between Sonotrode and anvil. Anvils mostly have a textured structure with reduced contact surfaces and serve as passive tools; thus they must be mechanically decoupled to prevent from vibrating and ensure optimum utilization. The contact surface of the anvil consequently defines the sealing zone and hence the point of initial melt formation upon sound exposure; from that point, the sealing layer of the packaging material is transformed into a liquid state. After termination of ultrasonics exposure, the sealing layer material solidifies. During this period the pressure is maintained

for melt cool-down for a material and machine-based hold time. Then, the packaging materials are firmly connected with each other.

Tight sealing through productcontaminated surfaces Tight and strong sealing joints are also achieved for product-wetted sealing layers, since the mechanical ultrasonic vibrations literally “knock off” any feed material residues. This significantly reduces the number of leaking packages. Due to the option of parameter adjustment to the sealing process, variations in layer thickness, humidity content, and temperature difference can be detected and compensated within the specified limits. The ultrasonic generator saves all data and allows for quality assessment of the sealing process by means of reference/

Ultrasonic sealing tool for salad packaging

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actual comparison. Consequently, process check complies with highest quality requirements. Since operation is performed with cold tools, packaging and feed material are hardly subjected to thermal loads. The cleaning effort is reduced and sealing tools are not soiled even in case of malfunctions in the filling process, which is a great advantage, particularly for temperature-sensitive feed materials with low melting points, such as chocolate-containing or chocolate-coated products. The use of nonstick coating, such as Teflon strips, is not required.

Short cycle times Ultrasonic sealing is characterized by high energy efficiency, since energy is only required during actual sound exposure and short cycle times can be realized with sealing times of between 80 and 200 ms. This is particularly beneficial with thick packaging materials or connections between injection molded packaging materials/accessories and foils. In comparison with permanently heated heat contact processes, ultrasonic systems are ready for

operation immediately upon switchon of the ultrasonic generator. By storing the sealing parameters in the memory of the ultrasonic generator, automatic switch-over among parameter sets is possible. Changes become immediately effective upon start of the next sealing process, so that no machine downtime is required. Intelligent adjustment of sealing parameters to ambiencebased or process-related changes allows for consistent and uniform sealing quality.

Increased hot tack With the ultrasonic process, the heat required for melting is only generated inside the seal (sealing layer) within the joining area. The support layer remains nearly completely cold and upon termination of energy input, the heat dissipates faster to the outside due to the temperature difference between the support layer and the sealing layer so that the hot-tack resistance is significantly higher. Hot tack characterizes the strength of the joint immediately after termination of the thermal joining process without

cooling. For vertical form, fill and seal (VFFS) machines in particular, high values are important since the seal joints are subjected to heavy loads through filling immediately after sealing. The principal difference between ultrasonic sealing processes and heat contact processes is the temperature distribution. In heat contact processes the packaging materials are heated up from the outside by means of permanently heated or impulse-heated sealing tools. Since the temperature at the surface of the packaging material is higher than in the sealing area, heat flow into the inside of the joint is maintained after removal of the sealing tools. Initial hot-tack strength is low and a cooling period is required to achieve a strong joint. Moreover, overly high temperatures in the sealing tools will cause thermal damage to the packaging material (shrinkage or burning), material sticking to the sealing tools, or impairment of the feed material. By applying ultrasonics, these negative factors can be minimized. www.herrmannultraschall.com

Ultrasonic sealing applications for solid and liquid food

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Omas Tecnosistemi srl: advanced rotary machine Innovative design and easy to clean

OTARY MACHINE Continuous motion rotary monobloc with innovative design and easy to clean. Versions available with speed of 170 bpm and 240 bpm. Thanks to the high quality standards, to the precise mechanical motions and to the solid main frame, the machine is ideal to be installed in the Cosmetic and in the Pharmaceutical environment. All the contact parts with the product are in stainless steel 316 or approved FDA materials, fully dismountable and sanitizable and the machine is available for the installation in sterile area or under laminar flow.

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The machine is available in two models: GRC- ROTARY CAPPING MONOBLOC with 6 or 8 capping heads and 1,2 or 3 turrets for different kind of caps. GRFC - ROTARY FILLING AND CAPPING MONOBLOC in the version

with 4-6-8 filling nozzles for liquids, dense products and available with volumetric filling station, with ball valves, with rotary valve or rotary pumps. Different options are available on demand such as: the automatic bottles reject system, the brushless servomotors for the electronic adjustment of the capping heads, the automatic height adjustment of the filling and capping stations from the touch screen panel, the memorization of the recipes and the automatic set up of the machine, the cleaning system and the validation protocol IQ-OQ-PQ-DQ-FDACFR21. It is also available the certification of the materials with its traceability.

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PTR-1030 Series - Open-Mouth Bagging Machine

he versatile PTR-1030 Series Open-Mouth Bagger from Premier Tech Chronos (PTC) is being released for European sales at the forthcoming Interpack trade show. The innovative open-mouth bagging system can pack dry freeflowing materials at rates of up to 1,100 bags/hour and is suitable for use with a range of bag types and sizes. An upgrade option is also available that allows the PTR-1030 to successfully handle porous woven polypropylene bags. PTC has used its well-proven experience as a certified FANUC Robotics integrator to carefully incorporate two robotic arms into the PTR-1030. One robotic arm handles empty bags to accurately position them on the filling spout; while the second robotic arm removes the filled bag for transfer to the closing system. By separating out these basic operating functions to different robotic arms has enabled PTC to enhance the speed of the PTR-1030, which has

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also benefited from the proven reliability of the FANUC Robotics, which is an international leader in the manufacturing of intelligent robotic solutions. PTR-1030 is one of the most versatile robotic open-mouth bagging systems available to industry. This versatility is achieved by its ability to handle a wide range of bag types and sizes. This includes: gusseted or pillow type open-mouth bags; made from either paper, polyethylene; laminated woven polypropylene; and porous woven polypropylene bags. Bag widths in the range 279 to 610mm; and bag lengths of 457 to 1016mm can be successfully handled. The way the robotic arms has been programmed allows the PTR-1030 to provide optimum bag changeover times, when changing to a different packing schedule, a different product or a different type and, or size. The empty bag handling robot can also be upgraded with a vision system, which realigns the top of the bag during the empty bag placing

motion, thereby optimising the bag shape for subsequent bag closing process. All machine contact parts are made of 304 stainless steel; and the filled bag transfer robot has been designed for compatibility with all types of bag mouth closing systems. To help ensure a clean filling process the PTR-1030 incorporates a bag-onspout detection system to avoid any product spillage. The compact design and footprint of the PTR-1030 allows its easy incorporation into sites with limited space and restricted heights. The use of smart wiring technology enables simple and speedy on-site installation / commissioning. A PTR-1030 will be displayed on the PTC booth (D23, Hall 12) at the forthcoming Interpack trade show; 8-14 May 2014. Premier Tech Chronos incorporates Richard Simon Limited, Verville, BTH, Premier Tech Chronos - America and Premier Tech Chronos â&#x20AC;&#x201C; Asia for European spares, refurbishments, service, installation and commissioning.

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linear and rotary labeling machines

ewtec Labelling srl designs and produces linear and rotary labeling machines available in a wide range of models. There are different solutions that can be developed by wet glue, self adhesive and hot glue (Hot melt) application systems or with combined applications. The machines, that are fully produced by the Company, are characterized by a multipurpose versatility, reliability, flexibility and they are user-friendly. Designed to meet tough work loads at high speed productions, they satisfy all different variety of user requests. The labelers can apply partial or wrap-around labels on containers for wines, vegetable oils, soft drinks, liqueurs, mineral water, beer, dairy products, preserves, conditioning, cosmetics, chemicals etc. Generally used in production lines of big industries, Newtec Labelers can be even used autonomously both in small and medium-sized companies. Further they are planned and built in compliance with the most modern technologies in full respect of the European Standards as to accidents prevention. Based on the more and more evolving marketing demands, the Company produces a brand new range of labellers named ELITE, created either for standard applications e.g. by wet glue, self-adhesive and hot melt system or even with mixed combinations for customized requirements. The ELITE labellers, of which the company goes proud, are user-friendly and multi-tasking. They are based on advanced electronic digital systems and do not need to be supported by a direct intervention of the manufacturer. The bottles holding-plates are driven by brushless motors and as they are electronically controlled they allow the

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ideal setting of the rotary cam for each format thanks to the recalling of the stored parameters. In addition the ELITE range can be also equipped with camera vision system for the orientation of the container at the inlet of the machine or equipped by optical photocells placed on each platform with centralized adjustment and storable for the orientation of the labels in respect of a spot or relief on the bottles. Moreover THE ELITE can also be supplied with mechanical orientation of the notch on the bottle bottom or with No stop system. This latter consists of the installation of two parallel labelling stations with the aim to handle the same label. The No-Stop system ensures remarkable time saving because it can reduce machine stops due to the required reel change-overs. In a very recent time Newtec Labelling has worked upon a very important project as far as beverage field is concerned.

In order to encounter the client requests of a multi-purpose labeler, a machine of the ELITE range with mixed applications has been manufactured. Required for the application of “U” shaped and “L” shaped tax label by wet glue system and for No. 5 self-adhesive labels on shaped and cylindrical bottles, this machine has been built with the bottles holding plates driven by brushless motors fitted on each platform. They are completed with programming device for rotation in compliance with the formats to be handled. Furthermore for the orientation of the labels in respect of a relief mark on the bottle surface it has been installed an electronic centring by optical photocells placed on each platform with centralized adjustment and storable. To complete the versatility of the machine there have also been installed computerized position controls of the stations by the servomotors with storable parameters for each format.

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o compete as a leader in an increasingly complex market, Fiorini International has implemented and maintains an up to date and efficient business management system. It coordinates harmoniously and with synergy all aspects covering quality, environment, health and safety and integrates “know how” with technology and the professional skills of the employees in order to ensure cost optimization while increasing its capacity for development. Fiorini International, over the course of many years, has received different certifications: ❱ Quality System Certification in compliance with the ISO 9001:2008

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standards ❱ Certification in compliance with the BRC/IoP “Global Standard”, related to the hygienic and sanitary quality of the primary packaging ❱ Certification in compliance with the ISO 14001:2004 standards, related to the process management with a potential environmental impact ❱ Certification according to OHSAS 18001:2007 standard, on the management of health and safety of employees in the workplace ❱ Multisite Certification of the Chain of Custody according to the PEFC scheme, issued by SGS South Africa that guarantees the full traceability of the certificated materials starting

from the forests of origin, managed in an ecosustainable way, to its own finished products. ❱ Multisite Certification of the Chain of Custody according to the FSC scheme issued by SGS South Africa that guarantees the full traceability of the certificated materials starting from the forests of origin, managed according to strict environmental, social and economic standards, to its own finished products. ❱ Certification GLOBAL SEDEX SMETA that is an innovative and effective supply chain management solution, helping to reduce risk, protect the company reputation and improve supply chain practices.

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BAG SEALERS FOR ALL NEEDS

ibra has been making bag sealers since 1953. Its first sealing pincer for polyethylene film is now in Milanâ&#x20AC;&#x2122;s Museum of Science and Technology. The basic range of multi-purpose sealers for plastic and multi-layer bags is complemented by the production of custom-made machines for special sealing problems, and sealing bars to be placed on special packaging lines. CIBRAâ&#x20AC;&#x2122;s sealers are mostly used at the end of the packaging line for food products, chemicals and pharmaceutical products, plastic and metallic parts and the like. All models by Cibra are meant to be used in high quality packaging, where bags must be sealed easily but without ever risking a wrong seal.

For perfect seals: models PN PRG and IND 100 PRG These sealers share three important features that are necessary in food, chemical and pharmaceutical industries and allow them to be used in protected environments or sterile areas: 1. they guarantee a perfect seal that can be constantly repeated. This guarantee comes from the possibility of regulating very precisely all the sealing parameters, and from the width of the sealing strip; 2. they are user- friendly and can be used very easily by operators whose attention must be dedicated to other phases of the process; 3. their structures are made only of stainless steel, chromate steel, aluminium or plastic, that assure the highest level of hygiene. The impulse seal is performed by resistances 3, 4, 6 or 12 mm wide. A sophisticated control by microprocessor allows a precise setting of all the sealing parameters: sealing

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time, sealing temperature, cooling time or temperature. Recipes for various materials can be stored; sealing data can be logged; errors or problems are auto diagnosed. This guarantees that all seals are perfectly repeated. The two models have a very different structure suited for different problems. Model PN PRG is available cm 60 or cm 80 width. It works on compressed air with an automatic cycle activated by a safety pedal. Cibra can supply only the sealing head for desk-top use or placement on existing supports, or a vertical structure with supporting table as

shown in the photo. The IND PRG sealer is specially designed for sealing heavy and/or bulky bags and for bags contained in bins or boxes . The trolley feeder allows the sealing unit to be conveyed directly over the bag to be sealed. The vertical support allows the sealing pincers to be raised, lowered and turned into the most convenient position. Pincers can also be removed from the support and rested on the trolley to reduce the dimensions of the unit when not in use. For special needs the pincers can be fixed anywhere and used at any distance from the trolley.

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For all uses: Sealer model AKA seals the smaller bags, up to 30 cm wide, made of multi-layer films, co-extruded films, BOPP, heat-sealable cellophane, paper+plastic. These bags are used for food, coffee seeds, chemicals, powders, and any product requiring a strong and long lasting protection. The 12 mm wide embossed seal is usually made immediately in the time of lowering and raising the pedal.

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Sealing temperature is controlled by a thermo regulator. AKA can also be fitted with a timer and with a compressed air movement that makes the sealing cycle fully automatic and totally repeatable. AKA is quite suitable for small, high quality productions, but also in big industries as a support to automatic machines for re-sealing bags that are not perfect, or for sample productions.

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molds in polycarbonate for chocolate

rom 1966 on, our company works in the area of molds in polycarbonate for chocolate working using 65 highly qualified employees, who are engaged in the production of molds from design to the finished product.

Our history: ❱ On 1966 Foundation of Cabrellon company ❱ On 1985 The company moved to the current location, that actually has approximately 10,000 meters of covered area. ❱ On 1994 Our company acquires the only competitor on the Italian territory (Cartesid). ❱ On 2006 We acquired the foreign competitor, Yorkshire Molds (Great Britain). Our production is divided in 2 sections: production of standard molds designed and developed from our artists and that customers can admire and browse from our online catalogue. The second section, instead, focus-

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es on developing of exclusive products upon request of our customers. A highly qualified technical staff, is responsible for transforming our customers’ ideas into reality. Our employees are very attentive to all your needs and are always available to suggest the most suitable solutions to get the best result. In addition to human resources, of course, we use cutting edge technologies, such as CAD / CAM programming and 3D; CNC machines of latest generation, without counting the park of injection machines for molding of the finished products. In fact we keep attention to follow and adopt the new technologies, because on product development we always keep the maximum precision to guarantee best performances. Lot of attention is used during verification of precision and tolerances of the dimensions of the molds, which are checked and measured by our measuring center. Also in the choice of the materials we put all our attention, in fact, we would like to supply to our custom-

ers molds with best performances possible, with a keen eye to ecology ( in fact, we produce electricity from renewable sources that do not emit CO2 and that do not generate nuclear waste) and also an eye toward the new legislation (for example, use of materials that are free of bisphenol A).

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food Packaging and filling systems

A.VE.CO. historical Italian company of automation, manufactures food packaging and filling systems. Our story begins in 1978, studded with brilliant insights and thousands of sold systems sold for packaging and dosing of different products. According to the customer’s specific needs of the customer, and the “ LeSSpace solution”, CA.VE.CO. will show, to the next Interpack 2014 exibition, three packaging lines built to meet various needs and identified by a common “high productivity and minimal space” requirements. In pole position a whole plant, for dosing and packing of empha or marinated products, equipped by sealing machine TEMA 45; human intervention is minimized and the

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high production is guaranteed by perfect working of the line that in a small space, allows you to manage full and total reliability in the production process. Secondly there is our top model GAMMA, its natural habitat is the complete plant, here in hydraulic configuration is equipped by a E.M.I.(electro-mechanical-hydrau-

lic) system. Completely renovated showed at Interpack 2014 with its new configu-

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ration “Extrema” suitable for the most demanding customers. GAMMA is an in-line trays sealer designed for high productivity that can reach according to the trays

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size, over 120 trays/minute. Total accessibility and easy clean for the Top of CA.VE.CO.’s “GAMMA”. Last but not least is Ypsilon Skin,

the “small” of CA.VE.CO. House. Compact, reliable and fast, suitable for small and medium productions, born with the same spirit of its bigger sisters: small outside but big inside, extremely compact and robust, it can produce up to 15 cycles /minute and be equipped by sealing, MAP or SKIN systems. Completely made of stainless steel and anticorodal aluminum, it can be used in all type of productions, even in the harshest environments. With an IP65 protection, it meets the typical cleaning and hygiene requirements of the food industry. Why thousands of companies choose us every day? Quality, Service, Flexibility and Foresight: we take care of everything, for your present and furture needs. We Care Your Food!!! HALL 8B STAND G30

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THE C.R.S.I. DRYER FOR FOOD INDUSTRY

rying is the oldest system to preserve food. Open air drying using sun and wind has been practiced since ancient times. Industrial equipments can ensure more consistent results speeding the process, improving quality and reducing costs. In addition to this dryers are used for the treatment of additives, essences, dyes, and in general all industrial products utilized in food processing. Given the breadth of the field of application, the type of machines is very variable and ranges from the little tunnel used by the farmer for local production of high quality dried food up to the big belt conveyor dryer or fluidized bed for the large scale food industry. According to the principle of operation and to products treated we can distinguish the following “families” of dryers.

Tunnel dryers model LIBECCIO and GHIBLI The process performed in the tunnel dryer is the closest system to the natural sun drying. Material to be dried is placed on trays and closed into an insulated “room” with controlled air flow and temperature. Trays can be fixed or, usually, resting on wheeled carts. The drying time ranges from 6 to 48 hours according to the product. Size of the machine is defined by the useful drying surface and varies from 10 to 860 m2. Capacity depends on the product that can be loaded at a rate of 5-20 Kg per square meter. Substances to eliminate pests and melds can be added to the air flow. This kind of dryers is used for fruit and vegetables. Little and sophisticated models are

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dedicated to sensitive and expensive materials like medicinal herbs and saffron.

Belt conveyor dryers model ETL They are single or multiple belts dryers having from 5 up to 500 sq\m. useful surface, fitted with high efficiency ventilation system and intermediate reheating of the drying air if required. The dryer ETL is continuous, fully automatic equipment suitable for medium and large productions. It consists of one or more perforated strips on witch the product, loaded with continuity, moves at a constant speed. The drying is produced by a stream of air passing through tape and product. Part of the circulating air is extracted by a fan and replaced by an equally amount of hot air. The entire system is divided into standard “zones” that differ in the direction of the air flow. Temperature, air flow and relative moisture of air are controlled by the automatic control system. Such kind of dryers is used for sliced fruit or vegetables like apples, carrots, onions, spinach, or herbs and flower like chamomile

material creating the so called “fluidized bed” A slow blender moves the whole mass in such a way that is homogeneously invested by the air. Filter bags are placed over the drying chamber to avoid dust pollution. The working principle is simple and is based on the exposition of the product to a direct hot air stream. The air in contact with the product gives it part of its internal energy. This causes the water evaporation and, at the same time, the reduction of air temperature. Material can be loaded batch wise (TS type) or continuously, and discharged batch wise (TS, TS PULSE) or continuously. This system guarantees the higher performances and efficiency, and can be utilized for light particles, dust or paste.

Fluidized bed dryers model TS, TS PULSE, and TSA.

Fast drying type Flash and Turboflash

The dryer consist of a cylindrical body (the diameter range from 0,4 to 5 meters and even more) that is divided in two parts by a special tray provided with patented shaped blades. They produce a lot of fast air’s blades such to hold in suspension the product alternated to as many zones of relative calm. The air flow accelerated by the drying tray blades surround and lifts the drying

Some materials are sensible to the temperature. Such kind of materials can be dried with hot air but reducing the time of treatment to few minutes or seconds. In the “flash” technique the air flow carries and dries the product in a single and quick passage. In particular the turboflash realizes a swirl of hot air that lift and dry the product (usually dust or little crystals, like flour or

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sugar, but in some circumstances also liquids). Constructively the TSF looks similar to TS family using the same patented drying tray to separate the inlet air chamber to the drying chamber. Difference is the speed of the process and the extraction system of exhaust air that allow adjusting the residence time of dust inside the dryer.

APPLICATION EXAMPLE: TS PULSE DRYER FOR GREATED CHEESE As, and more than other foods, the cheese is an alive product. The drying’s plant doesn’t have only to reduce moisture but also to preserve the aspect, the colour and the taste of the product. The time of treatment has to be brief, to avoid the “cooking” of the material, and this eliminates in prior all the systems to indirect exchange. The air that produce the drying has however to be attentively dosed. A too elevated quantity of air, in fact, makes the product “rough” and undesirable to the palate. For this reason the flash technique cannot be applied. The best choice is so the TS dryer that is loaded directly from the graters. The drying time is 30-40 min-

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utes, and the whole cycle (comprising cooling and discharge) takes 1 hour. Capacity, according to the different models, ranges from 20 kg to one ton of dried material per hour.

APPLICATION EXAMPLE: TSA DRYER FOR BREADCRUMBS

the temperature. Residence time of product is less than one minutes. Standard capacity ranges from 1000 to 2000 kg/h.

APPLICATION EXAMPLE: ETL 40/2001 FOR CARROTS PELLETS

Domestic breadcrumbs are obtained by slow natural drying of waste bread. But for industrial application fresh bread is realized exactly for this purpose and must be quickly dried. The process must be continuous. Both Turboflash and TSA dryer are applicable but TSA allow treating bigger particles and for this reason is preferred. The capacity of the most common plants ranges from 400 to 800 Kg/h of fresh material

After the extraction of juice, carrots are a paste still containing sugar fibres and vitamins that can be useful as flour for industrial application. The product is sticky and delicate and requires a long drying time at low temperature. The ETL dryer allow to reduce the moisture contents from about 85% to less than 5% without damage or colour changes.

APPLICATION EXAMPLE: TSF DRYER FOR FLOUR

Dates require a long process before to be packed and sent around the world. At first is necessary to eliminate any possible ants, and, at the same time dry them to a very little value of moisture, allowing the storage. Naturally the product so treated is hard like a stone and requires to be dehydrated before packing using steam. The dryer LIBECCIO allow making all this operations with a single machine.

The natural moisture contents of flour are around 16%, but it has to reduce at 13 % of moisture, or less. So the dryer must Reduce the moisture contents to a value ranging (from 13% up to 2% in an only passage and in automatic way) Avoid the damage of protein content The last point compels to use the TSF dryer that eliminate the effects of

APPLICATION EXAMPLE: LIBECCIO 300 FOR DATES

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A Cicrespi integrated system for dairy production traceability

n italian product’s leader Company in dairy and fresh food market, asks to CICRESPI for an integrated and scalable solution suitable for traceability on secondary packaging. Packs and trays, containing a single product type, have to be identified with self adhesive labels, reporting traceability data both as human readable characters as well as GS1-128 barcodes The required system can not be a simple print&apply, because the need is to bring the flow control to its highest reachable level. The solution’s architecture, shared on any production line, is an integration of a Real Time Print&Apply system, a barcode scanning device checking both code readabiltiy and succesful labelling, and a HMI with CICRESPI RCS1 Software for traceability management. The RCS1 software was compiled according Customer’s requirements, and it allows to the line’s Supervisor the recalling of the job data which are necessary for the order, by using the touch screen HMI which is positioned on the production line. This system can share the data with some remoted database tables; it allows the proper configuration; it does a the self-checking of the operations done and, moreover, it stores into a local database any phase, allowing the internal audit the access to all the tracking data. This system can share the data with some remoted database tables; it allows the proper configuration; it does a the self-checking of any operation done and, moreover, it stores into a local database any

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phase, granting to the internal Audit the access to all the tracking data. The Print & Apply is the reliable CICRESPI LAMPO, with a transversal pneumatic pad applicator and with a 6â&#x20AC;? thermal transfer print engine. The winning feature of this model is the capability of high rate /high cadence application, together with a real time 1:1 print phase. It means that a unique label is joined to its proper single pack, because the label is printed simultaneously to the product passage. the application errors and any possible mixing between products and labels are avoided. At last, the system comes with different checking devices which are used for print checking and application checking. The most visible one is a barcode reader, with oscil-

lating mirror, which is mounted in the area following the application one. It has a twinned function, as barcode readability checker and label application confrimation check. Being the system flexible and compact, the CICRESPI LAMPO Sys-

tems were easly positioned on nine different lines. Infact, CICRESPI is open to the customization of its standards, and versatility is one of our signaled point of strenght. The nine lines were installed in the last months and we can say with proud satisfaction.

Track&Trace Identification

Safety

http://international.cicrespi.com

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ALBIS PLASTIC and Greiner Packaging Present Convenience Packaging SHELFPLUS® O2 is used by Greiner Packaging for multilayer trays

LBIS PLASTIC and Greiner Packaging now offer an ‘active packaging’ solution for meat and fish spreads. To reduce the risk of oxidation to sensitive foods such as pasteurized paté, Greiner Packaging uses oxygen-absorbing SHELFPLUS® O2 in thermoformed mutilayer trays. Roland Schultz, Director Marketing Packaging at ALBIS PLASTIC, commented: “Substituting metal packaging with plastic packaging

requires maximum barriers and product protection, made possible only by a combination of EVOH and oxygen absorber.” In contrast to conventional packaging, active packaging solutions with integrated oxygen absorber eliminate the residual oxygen in the headspace and in the product after filling as well as oxygen permeating through the multilayer structure. The advantages of the new packaging, according to Ken-

neth Boldog, Head of Division K at Greiner Packaging, “are the shaping and high quality decoration, the recloseability and the low carbon footprint.” Barrier packaging, equipped with SHELFPLUS® O2, eliminates the necessity of using preservative agents, antioxidants or coloring agents in the food recipe. The quality of sensitive constituents such as vitamins, fats and oils is preserved, and the taste remains unchanged.

Gold in packaging innovation for the BeeMagicTray

ackaging Innovation Contest De Gouden Noot 2014 has been won by the BeeMagicTray, a ground breaking solution for packaging fresh meat. The winner was announced during the 10th NVC Packaging Innovation Dinner on Tuesday 30 September 2014 in the Holland Casino Utrecht, The Netherlands. De Gouden Noot is the world’s most competitive packaging innovation contest. With De Gouden Noot the NVC stimulates innovation of packaging and packaged products. Winning brings a wealth of international publicity and acknowledges the work put into the packaging. The unique trophy with a solid golden walnut is the symbol of the contest. The Kick-off of the 27th edition took place on 2 October 2013 in the Atomium in Brussels. On 8 and 9 April

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2014 the first jury round took place. Here the jury could discuss all the entries with physical samples available. In the second judging round, on 10 September 2014, the jury decided which entries won the Bronzen (bronze), Zilveren (silver) or De Gouden (gold) Noot. In this round the submitter was given the opportunity to present his/her entry in the presence of the jury. Chairman of the jury, prof. Onno Omta, about the winner: “The Gold goes to a consumer pack with pos-

sibilities unthought-of. An ancient physics law was rediscovered and made it possible to create a very simple pack in a market where complexity has been the standard. That means Simplification through Innovation! It is a tray for meat products, that thanks to this innovation also gain longer shelf life in the supermarket and the refrigerator at home. The tray is suitable for modified atmosphere packaging (MAP) and makes the traditional moisture absorbers obsolete. The magic is in the honeycombs in the bottom that retain the moisture, because they act as capillaries. The traditional moisture absorption pad in the conventional meat trays does not have to be used any longer. All considered together this pack contributes both to food safety and hygiene of meat products.”

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BOSSAR: NEW MACHINES DISPLAYED AT PACK EXPO CHICAGO

isitors to the Pack Expo show, held in Chicago from November 2 to November 5, will have the opportunity to get information about Bossar machines at Bossar USA Inc. Booth N-5536. Bossar has a wide range of new generation servo Horizontal Form, Fill and Seal machines; Bossar’s latest developments were launched at the recent Interpack show and will now be launched in the United States during Pack Expo Chicago: › The new BCS series, a full servo carrousel machine for filling and sealing pre-made pouches. This machine is equipped with a carousel cassette system and a unique pouch handling system, patented by Bossar, which allows a fast automatic format size change in a matter of minutes via the touch screen. › The new BVH series, a revolutionary concept of packaging machine for flexible packaging materials. The BVH, a technological innovation to produce duplex side gusset

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with block bottom style pouches with a top fitment, making it ideal to fill energy drinks, fruit purees, yoghurt and beverages, as well as granulated and powder products. These products were traditionally packed in premade pouches, and now Bossar offers the possibility to make the pouches from roll stock, which represents important material savings. Pouch format ranges from 80 to 180 mm. wide and up to 300 mm. long. › The new IMS intermittent motion cartoner can be connected to vertical or horizontal form fill and seal machines, it is provided with a special collating system and a rotary servo driven arm feeder and is able to produce up to 70 cartons per minute. Bossar has the widest range of FULL SERVO HFFS machines for many different applications or product specific features. Bossar is producing machines for the baby food, cold fill beverages and fruit purees in both hot fill and retort.

These machines are constructed of entirely stainless steel, and they can be executed with a laminar air flow cabinet to keep the packaging area virtually free of particle contamination. In many cases BOSSAR “ULTRACLEAN” applications are also equipped with UV germicidal lamps to minimize bacterial contamination and valve disinfection systems. During the Pack Expo show, Bossar will also highlight its new available capabilities available through the creation of Bossar Packaging Systems Srl. With this new company, Bossar has increased its portfolio to include a wide range of packaging solutions such as: end load cartoners, VFFS machines, flow wrappers, product handling systems, case packers, multihead weighers and end fold wrappers. These additional capabilities, allow Bossar to provide complete turn-key packaging lines and packaging solutions from one integrated supplier.

30/10/14 16:08

Special Emballage

More function, less waste

uraray Co. Ltd. has been manufacturing and marketing ethylene vinylalcohol copolymers (EVOH) under the name EVAL™ since 1972, and remains the world leader in EVOH production and market development. William Reay, global marketing manager for EVAL Europe, talks to Food Processing about all EVOH has to offer.

Can you tell us a bit about the company? William Reay: Kuraray was founded in Japan in 1926, and quickly expanded from plastic rayon textile fibres into speciality chemicals and polymers. We are the world’s largest producer of VAM [vinyl acetate monomer] derivatives, including PVOH (polyvinyl alcohol) and EVOH (ethylene-vinyl alcohol copolymers).

How can EVAL EVOH help brand-owners and producers reduce their carbon footprint? By reducing packaging, and avoid-

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ing waste. EVAL EVOH is all about finding the perfect balance between function and minimal amounts of materials. EVAL EVOH has performance against oxygen gas that is 10,000 times better than LDPE [low-density polyethylene]. In other words, 1mm of EVAL gives the same protection as a 10m-thick wall of LDPE. We thus need an EVAL layer thickness of just a few microns to add enough barrier function to a coextruded structure. Optimising the amount of packaging materials helps reduce the carbon footprint of a product. But, it is the barrier

function that plays the most important role by prolonging shelf life and avoiding waste; the contents of a package usually have a much greater environmental impact than the packaging materials in which they are sold. It not only makes good environmental sense, but good economic sense as well.

Are the materials recyclable or recoverable? Both. Multilayer structures including EVAL™ are routinely ground up and reused as a structural layer in multilayer barrier plastic bottles, sheet and trays. EVAL will not disrupt polyolefin recycling streams, either online or post-consumer. Because EVAL is a plastic, it provides good energy recovery, and emits only water vapour and CO2 – no toxic residue, no metal, no chlorine. Because there isn’t much EVAL in the structure to begin with, even these emissions are quite small, especially when compared with the important benefits of avoiding waste. In the fu-

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Special Emballage

ture, EVAL itself may be made from renewable sources that don’t interrupt food supply chains.

aseptic filling processes, and is compatible with metal detectors during processing.

Stand-up pouches are increasingly being used for ready meals. Are your solutions microwave-safe?

How can EVAL reduce waste and protect food?

Absolutely. Stand-up pouches are a good example of optimised packaging, using relatively small amounts of material to protect food until it can be consumed. The microns of EVAL provide barrier properties and shelf-life extension to the entire structure. EVAL is a transparent plastic – no problem for microwave ovens. It can also be used for energy-efficient

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Prolonging shelf life is an important way to avoid waste. It adds valuable time to the processing and distribution process, while keeping the contents fresh with their vitamins and aroma intact. Our partners usually come to us for optimised oxygen gas barrier, but EVAL also keeps aromas inside the package and effectively blocks outside odours, grease and contamination. A fast growing example of the benefit of this is the EVAL solution against MOSH/MOAH (mineral oil saturated hydrocarbons/mineral oil aromatic hydrocarbons) migration. Mineral oils that are present in recycled cartonboard can easily migrate and accumulate in certain foods, which can cause health problems when ingested. The quick answer from the market has been to move to virgin paperboard, but this may not be sustainable, and doesn’t protect against migration from the outer carton boxes used for transport and storage. EVAL provides a prov-

en barrier against MOSH/MOAH in thickness as thin as 4μm – once again, effective protection with only very small amounts of material. Better yet, our European Technical Centre can scientifically simulate the amount of MOSH/MOAH migration of a given structure, to show that it is within ever stricter food safety regulation.

What properties do EVAL products have that can help influence consumer decisions? As a transparent plastic material, EVAL is versatile, and can be used in optimised coextruded structures for film, bag-in-box, pouches, trays, cups, tubes, bottles – even flexitainers and automotive fuel tanks. It can be coated or laminated onto cartonboard and paper, and even used in barrier in-mould labels and co-injected cups and closures. Very thin flexible layers can be laminated to renewable materials like paper or cartonboard, giving them muchneeded barrier function. Thanks to its transparency, the product can be made attractively visible to the consumer. But maybe the best way to influence customer decisions is to pass on savings due to optimised packaging and transport, and produce less waste throughout the processing and distribution stream.

06/11/14 15:34

Special Emballage

SIDEL SERVICES HELPS USA COCA-COLA BOTTLER REDUCE BLOWING PRESSURE BY OVER 50%

Saving money and increasing efficiency are primary goals for many businesses. Most recognise the importance of environmental responsibility. For Midwest Coca-Cola, an operating unit of Coca-Cola Refreshments, the world’s third‑largest independent Coca-Cola bottler, Sidel Services™ has demonstrated just how simple it can be to achieve these goals.

y implementing its ECO Booster™ service on four of Midwest Coca-Cola’s SBO14/14 blow moulding machines, encompassing various bottle formats, Sidel has helped the bottler to make significant reductions in both the blowing pressure and the blowing ovens’ use of electricity. Across ten different bottle formats, the average reduction in blowing pressure

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was 45.9% (the lowest being 19.4% and the highest 50.7%). The average reduction in the ovens’ energy consumption was 22.3% (with the lowest saving being 15.7% and the highest being 38.1%).

Improved efficiency and reduced footprint The Midwest Coca-Cola Bottling Company is located in Eagan, Minnesota.

The company manufactures bottles and distributes Coca-Cola products throughout much of the Midwestern area of the United States. The company naturally wanted to maximise its profitability by increasing its production efficiency and minimising its operational costs. Yet, at the same time, the company was also looking to reduce the environmental impact of its processes

06/11/14 13:08

Special Emballage

and that of its resource use. Midwest called in Sidel, the leading provider of PET solutions for liquid packaging, in the hope of achieving tangible cost and energy savings through a detailed overview of existing line conditions during full production. Mr. Jim Tierney, Maintenance Manager of The Midwest Coca-Cola Bottling Company, explains: “Reduced resource use means reduced costs, which is a sustainability win-win for us. For this reason we are always looking to speak with our partners about new innovations that can help us achieve this goal. The Sidel ECO Booster is a great example of this, resulting in a significant reduction of our blowing air pressure and oven electricity use across four of our lines.”

Complete range of ECO Services To maximise energy savings for customers, Sidel has developed a complete range of line improvement options and upgrades with a focus on quantifiable savings and quick return on investment (ROI), calling heavily upon its vast experience in PET packaging production technology. Its ECO Booster service analyses a line to identify potential opportunities for savings using these technologies. Efficiency measurement tools can be installed that automatically record the consumption of all utilities (air, water, electricity and carbon dioxide) by individual machines, lines, production zones or even an entire plant. As well as measuring consumption and calculating energy costs per bottle produced, the service and tools provide the ability to facilitate correlation between consumption levels and different production procedures (start-up, shut-down, changeover and cleaning). This information can then be used by beverage producers to effectively support initiatives for reducing waste.

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Comprehensive service of measurement, advice and improvement At the outset of the ECO Booster service, on-site production conditions are fully measured and analysed by a Sidel Services specialist carefully gauging the use of electricity and air pressure. For Midwest Coca-Cola the next step was a mechanical testing of the blow moulders’ sub-assemblies. Be-

cause when it comes to the use of energy within busy production lines, the blow moulder is usually the main cause, often accounting for as much as 70% of overall energy consumption. Furthermore, a sizable portion of that consumption can be attributed to the provision of compressed air during the blowing process. The process and technical qualities of the package, the quality of the air and cooling water, and the overall production environment of the machine were then carefully checked. Based on the findings of the tests, an action plan and servicing schedule specific to the customer was then proposed. These were accompanied by an estimate for energy and cost savings and anticipated the ROI forecast. With the proposals agreed by Midwest Coca-Cola, a plan of action was implemented. In addition to the servicing itself, Sidel can also put in place consumption monitoring and process control tools as well as additional laboratory or productioncontrol equipment. Maintenance Manager Jim Tierney commented: “Having the Sidel experts work with our own guys to adapt our equipment brought peace of mind that the intervention would be quick and easy, and ultimately led to a short return to production and faster ROI.” Editors’ Note: The images within this document are for illustrative purposes only and should not be used for reproduction.

06/11/14 13:08

PRESERVING INDUSTRY VEGETABLE

MEAT

You don't need to be the biggest to do things better; you only need the will to do it. And to know how.

ision, mission and philosophy of excellence In a country with food manufacturing potentials, food manufacturing has to be set as one of the pillars of technological and economical progress. PIGO set a goal to become an initiating force in technological and consequently economical progress in food processing industry, a leader in country and in the world in manufacturing of food processing machines from its program. Today, PIGO has established itself as a world-class leader in the design and manufacture of high technology freezing equipment and freeze dryers, as well as fruit and vegetable processing equipment, with an extensive experience in both freezing and fruit and vegetables processing. PIGO machines are the result of many years of experience, research and development. PIGO can proudly say that its machines achieve excellent operating characteristics and energy efficiency, while being user friendly, thus guarantee-

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ing many advantages and privileges to the company’s buyers. Main products PIGO has specialized in building fluidised bed freezers, EASY Freeze, the most suitable for IQF freezing variety of fruits, vegetables and numerous sea, meat and cheese products, redefining IQF technology with adaptable air flow. Our EASY Freeze technology is providing perfect shape of IQF product and no clumps - full controlled fluidisation method keeps the product constantly suspended above the belt in a cushion of air. The result is the immediate crust freezing and efficient core freezing of individual pieces, regardless of type, variety or condition of product. Freezing efficiency is maximized for each unique product, whether the product is heavy, light, soft, sticky or fragile, thanks to variable speed control of all fans and belts, allowing on-the-fly optimization of air flow conditions. Interior video monitoring

allows for real-time supervising of operating conditions, allowing the complete control and adjustments of the entire process from outside, without necessity to enter into the freezer. EASY Freeze is considered as the freezer with the most superior sanitation, giving the possibility to freeze different products one after the other without risk of cross – contamination. EASY Freeze is energy saving and trouble free solution for all your freezing needs. Within the freezing equipment product line, PIGO also manufactures the innovative EASY Freeze SPYRO, the latest generation of spiral freezers giving utmost advantages to the users in terms of energy efficiency, hygienic conditions and advanced technological characteristics, such as: › Belts gear motors are positioned outside the insulated cabin (no lubrication inside the freezer) avoiding any risks of contaminations due to some oil leakages; › The unit doesn’t have any mezzanine floor and or intermediary plat-

04/11/14 13:23

F oodPr oc es s i ngMac hi ner y

EASYFr eeze

EASYFr eezeSPYRO

Compl et esol ut i ons f orFr ui t&Veget abl e Pr ocessi ng

Deaer at i on &Fr ui tPr ocessi ng Sol ut i ons

TheAr tof Fr eez i ng& Pr oc es s i ng

PRESERVING INDUSTRY VEGETABLE

form, to avoid any dirtiness accumulation (presence of any mezzanine floor or intermediary platform are making more difficult the cleaning operations) – the absolutely highest hygienic standards; › Freezer design is made according to max. thermal load and max. surface occupied on the belt by the different products foreseen; › Low maintenance cost and low spare parts cost due to utilisation of high quality commercial components; › Low pressure fans to higher air speed. In order to obtain a quick freezing process EASY Freeze SPYRO is designed for high speed circulation (4 -10 m/sec) of cold air in contact with the product, on the whole length of the spiral conveyor; › Very low weight loss, which is two times less than with vertical air flow › Hitting the incoming product with the coldest air; the product is therefore immediately “crusted” and snow formation diminished. PIGO freezers are built in modular sizes and all components are made entirely of stainless steel, capable to provide perfectly frozen product even for delicate products like cooked rice, raspberries, etc. PIGO also designs, fabricates and assembles sophisticated pilot and production freeze dryers, EASY Freeze DRYER - LYOPHILIZER, product line which includes a broad range of standard and custom units. The freeze drying - dehydration

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technology allows to save delicate aromas while drying the frozen product under vacuum, producing premium quality product. The machine is made entirely in stainless steel (chamber, doors, hinges, shelf modules, trays etc) with shelf modules and vapour condenser contained inside the chamber. Viewing ports are provided in the doors, allowing observation of both the vapour condenser and product trays during the drying cycle.Each unit is equipped with complete refrig-

MEAT

eration plant of corresponding size, including also refrigeration condensing unit which is purpose-built with capacity control to allow economical use of refrigerant. Besides EASY Freeze, EASY Freeze SPYRO, and EASY Freeze DRYER – LYOPHILIZER, one of the company’s main machines is automatic Pitting machine PG103 having at least 50100% higher capacity than any other pitting machine on the market. Experience of all PIGO’s clients confirms work with 0,00% of remained stones when adequate quality and preparation of the fruit (clean, calibrated product with adequate ripeness) is provided. To get a better idea of what PIGO does, please visit the website www. pigo.it or just send an e-mail to info@ pigo.it, they will be very glad to send their detailed offer, and also a DVD with plenty of videos with its machines in the work. Short video clips of PIGO machines in operation are available on www. youtube.com, look for PIGOsrl.

04/11/14 13:23

Lyco’s Clean Flow XT ®

Continuous Blancher/Cooker/Cooler

The easy path to greater production!

Lyco offers continuous cooking of rice, pasta, beans and vegetables from 200 to 20,000 kg/hr. Catch the Wave of Innovation!

■

Clumping of pasta is eliminated ■

Improved quality with uniform results ■

Reduced labor with rapid cleaning ■

Reduced maintenance with simple design

www.LycoMfg.com

The Experts in Innovative Food Processing Machinery

PRESERVING INDUSTRY VEGETABLE

MEAT

Equipment for the dairy industry and for soft drinks, juices and beverages

ietribiasi Michelangelo was established between the end 1960 and the beginning of the next decade. From the beginning the family-run company specialized in the construction of equipment for the dairy industry and developed later into the field of soft drinks, juices and beverages in general. Today the Pietribiasi name is among the more well-known in the dairy and beverages sector and the company is internationally acknowledged, particularly in the realisation of “turn-key” projects, and in the specific processing sectors, such as production of cheeses, pasteurisation and packaging ones. Looking more closely at the company’s product ranges, the Pietribiasi division covers the research, project design and supply of complete systems for the process of milk (HTST – HHTST – ESL – UHT), cream – fermented products from milk process (yoghurts in the various known versions, sour cream, Smetana, kefir, leben, etc.), fresh soft cheeses, as well semi and hard cheeses, “pasta filata-pizza cheese” (such as mozzarella, kashkaval, etc.) and other products processed from cow – sheep and goat milks. In this field the company has a wide experience and can cover all equipment needs from small to bigger plants for the production of: pasteurized drinking milk, yoghurt, different kinds of cheese, butter, etc. Pietribiasi designs and produces plate and tubular heat exchanger for pasteurization and thermal treatment (cooling and/or heating) of different liquid foods (milk, cream, ice-cream mix, fruit juice, eggs mixture, beer, wine and many others).

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In the beverage field, the range includes pre-mix units, sugar dissolving systems, filters, mixing and storage tanks as well as of course the complete thermal treatment up to the filling. These kinds of plants are “tailor-made” and designed according to customer’s specific demands. The company is also renowned and appreciated for following products: Batch pasteurizers; discontinuous cream pasteurizers; butter churns (available in a wide range of models from 20 L to 3000 L total capacity); semi-automatic butter forming machines. Its fifty-year experience in the food-stuff field, its long lasting cooperation with many European organisations and companies, the specialised knowledge in these processing fields, equipment and technologies, skilled

1. Example of flash pasteurization line, capacity 5.000 L milk/h, composed by constant level tank, centrifugal pump, flow meter group, plate heat exchanger, holding pipe, flow diversion, hot water group, stainless steel control panel, complete of self cleaning separator, homogenizer, round insulated holding pipe 2. Ripening/fermentation tank for yoghurt, cream, kefir, etc.

level of staff operating in Pietribiasi, a flexible and friendly management and lead of company by ownership, are the powerful basis of the success of Michelangelo Pietribiasi company.

Insulated mixing tank with hot/ice water circulation, complete of hot water preparation group, stainless steel control panel, on base frame 3. Example of UHT plant for the high temperature processing of liquid food for long shelf life, in this case for fruit juice with pulp; complete of degassing unit/deodorizer, control panel with PLC control – TUBULAR VERSION

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Costruzione macchine per il settore lattiero caseario Manufactures of machines for dairies

www.pietribiasi.it - pietribiasi@pietribiasi.it

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MEAT

Professionalism, quality and consistent hard work have earned the F.B.L. trademark worldwide recognition and admiration

hanks to forty years of experience, F.B.L. is now a leading company in the glass and metal packaging industry (jars, bottles and tins) for food products such as jam, honey, tomatoes and tomato products (sauces, pureed tomatoes, tomato paste, ketchup), foods preserved in oil, pickles, fruit juices, mayonnaise, etc… F.B.L. is specialized in the manufacture of the following machine: Automatic depalletizer totally build-up in stainless steel AISI 304, for empty containers as metal cans, glass jars and glass bottles. Blower machine (universal or twist model) totally build-up in stainless steel AISI 304, suitable to clean by air or water or steam injection, the inside part of empty

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containers as metal cans, glass jars and glass bottles. Linear vibrating filler machine totally build-up in stainless steel AISI 304, suitable to fill glass jars and metal cans with food products as olives, small onions, cucumbers, artichokes, capers, mushrooms, cherries, mixed vegetables, fruit salad, etc… Rotative vacuum filler totally build-up in stainless steel AISI 304 and AISI 316 in the parts in contact with food product, suitable to fill under vacuum preserving liquid as olive oil, sunflower seed-oil, saltwater,

vinegar, syrup, etc… Rotative piston filler totally buildup in stainless steel AISI 304 and AISI 316 in the parts in contact with food product, suitable to fill thick or semi-thick food products as jam, tomato paste, honey, sauces, cream, ketchup, mustard, mayonnaise, etc… Linear capping machine totally build-up in stainless steel AISI 304, suitable to close under vacuum by steam injection, glass jars/bottles provided by twist-off metal caps of different size. Tunnel pasteurizer-cooler totally build-up in stainless steel AISI 304, suitable for the thermic treatment of metal cans, glass jars, glass bottles filled by fruit juice, beer, jam, tomato paste, vegetables sauces, pickles, etc… Vacuum detector suitable to check if glass jars/bottles provided by twist-off metal caps with “safety button” are well closed with vacuum.

06/11/14 11:36

Senza titolo-1 1

24/09/14 10:09

PRESERVING INDUSTRY VEGETABLE

MEAT

CHILLED NFC JUICES: THE BERTUZZI APPROACH

he market of fruit juice is developing quite rapidly and the share of NFC juices is considerably increasing because of their high quality. In Europe and the US (but also in whole world) 100% juice (not from concentrate) category is showing a strong growth potential. Of particular importance, in this sector, are the chilled juice, fruit juices that are prepared directly from the fresh fruit and then are just chilled and filled or slightly pasteurized and chilled in order to retain all organolectic characteristics. The majority of the chilled juice found in the shops shelfs is based on orange but other varieties like pineapple, grapefruit, carrots as well as blends (orange-carrot, orangepineapple, carrot-lemon-pineapple etc.) are becoming more and more popular. The main hints for the design of a plant processing fresh fruit into chilled juices are:  Optimization of flow of fruit/juice  Optimization of characteristics of process equipment  Optimization of processing cycles in order to: 1. Decrease processing times 2. Minimize oxidation of the juice 3. Keep high organolectic characteristics  Optimize CIP system to control the

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microbiology of the juice. Some of the machines used for the application are dedicated for a certain type of fruit, for istance:  Dedicated citrus juice extractors (orange, lemons, grapefruit), in order to minimize the essential oil content in the juice and assure a good control of the pulp.  Deshellers and dedicated presses for pomegranate to produce cloudy or clear juice which importance is considerably increasing for the beneficial health characteristics.  Dedicated pineapple juicing in order to obtain high quality juice only from the edible part of the fruit without contamination with the peel. These are some examples but few. Extractors for juice/puree can be provided for apples, carrots, pears, passion fruit, banana, beets, mango, spinach, asparagus, berries, hawthorns, guava etc. The obtained juice is immediately (blended or not) slightly pasteurized (65-70°C) and chilled before filling. All these examples of equipment have been designed, built and put in operation by Bertuzzi Food Processing Srl, an Italian Company that operates in this field since 1936 and that supplies plants and machines to process fruit and vegetables to produce juice, concentrates, baby food, jam, readymade drinks etc…

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a company of MAZZONI LB

BERTUZZI FOOD PROCESSING Srl, founded in 1936, is one of the major world players in the design and supply of machines and complete plants to transform any type of vegetable and fruit into juices, concentrates, baby food, jams, readymade drinks etc.

BERTUZZI FOOD PROCESSING Srl, fondée en 1936, est l'un des principaux acteurs mondiaux dans la conception et la fourniture de machines et d'installations complètes pour la transformation de tout type de végétales et de fruits en jus, concentrés, aliments pour bébé, confitures, boissons prêtes à l'emploi, etc.

www.bertuzzi.it

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MEAT

Unloading fruit paste to fill breakfast cereals

company in the South of France was looking for a solution to unload fruit paste to fill their breakfast cereals. Previously, they did this by hand (scooping), however, as unloading took too long and generated operator fatigue; they were looking for a new solution. The new solution was expected to eliminate operator fatigue and difficulties, increase comfort as well as the speed of unloading and productivity.

Improved productivity LRI, a Graco distributor in Toulouse, selected the Graco SaniForceâ&#x201E;˘ drum unloader equipped with a 12:1 piston pump to unload the fruit paste from 200 liter straightsided metal drums. LRI chose the SaniForce drum unloader thanks to its simplicity and ease of use. It is manufactured with high quality, is durable and has the best-in-class price/quality ratio. Choosing this SaniForce unit as a solution provided benefits such as reduction of operator fatigue, gains in comfort, increased speed of unloading and productivity improvements.

Less than 1% loss of material The SaniForce Drum Unloader provided the necessary pressure for pumping and discharging the paste over a distance of 8 meters. Evacuation time was measured at 3 minutes. All operations are pneumatic and safe, thanks to the closed air control box. The handling of the drum is limited to a minimum, so now drum elevation and dump are no longer necessary. Less than 1% of the material is lost.

and improvement of working conditions. It also fulfills their expectations with regard to gains in productivity. With a 3 minute evacuation time, the end-user was satisfied and gladly invested in the unit.

CONFIGURATION SANIFORCE drum unloader, all SST. A sanitary hose with a clamp connection was provided by distributor LRI.

APPLICATION Filling of cereals with fruit paste.

Material specifications Feasibility: from 200 liter straightsided metal drums, with an 8 m distance discharge, safety of operator, viscosity estimated 100 000cps. Reduction of material loss.

Typical Properties Provide the necessary pressure for pumping and discharging viscous paste over a 8m distance. Evacuation time measured at 3 min. All operations are pneumatic and safe (closed air control box). Handling of drum is limited to a minimum (no elevation, no dump, etc). Less than 1% of material is lost.

The end-user was happy with the result as SaniForce meets their requirements in terms of ease of use

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06/11/14 10:19

PRESERVING INDUSTRY VEGETABLE

MEAT

REFRIGERATION EQUIPMENT FOR FOOD STORAGE AND FOR INDUSTRIAL PURPOSES

n the space of just 10 years the Italian-based cooling devices manufacturer Zanotti group has more than doubled annual profits, thanks to a successful business plan which was introduced right after the company’s privatisation in 2002. Today the group is ready to exploit the full potential of new markets by extending its international influence as a global player. The Zanotti group designs, develops, manufactures and tests refrigeration equipment for food storage and for industrial purposes, including cooling devices for transporting foodstuff. As a world

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leader in the production of air treatment and cooling solutions, the Italian company puts its success down to a number of key factors, including technological improvement and the introduction of customisable solutions for the needs of each customer. One of the company’s key tactics has been to find the best practical application for our cooling devices. It is very important in the refrigeration sector to meet the particular needs of each customer, and, since we mainly work with food makers, this principle is even more important for our company. Technological research is another strong points.

With over 50 years of specialist experience, ZANOTTI is proud to say that its know-how is reflected in products and everything Zanotti produces. The firm was founded as a familyowned company in 1962. From the very beginning the group has developed its potential as a leader in the field of refrigeration, by introducing new and revolutionary solutions such as, for example, the so-called ‘uniblock’ – a completely self-contained and ready-to-use cooling device for small environments. The company soon began to specialise in the production of domestic and non-domestic refrigeration devices

13/02/14 16.39

PRESERVING INDUSTRY VEGETABLE

for food preservation, and in the meantime its refrigerating systems became bigger and bigger so as to meet the increasing demand of industries. During the 1990s, this trend led to the creation of big multicompressor plants to meet the needs of large-scale retail trade. In the same period, Zanotti also introduced a new line of products for transports – the so-called ‘transblock’. In the past tenth years, the Italian company has seen enormous growth. Today it employs 650 people distributed over eight plants located all around the world. Many things have changed since 2000. Zanotti has become a public company, and the new management has introduced a revolutionary business plan. Thanks to this new plan, the company’s development process has accelerated: for instance, in 2002 our annual turnover was only €30 million, but in 2012 it had reached € 106 million.

Fixed and transport devices It is particularly important for the Zanotti group to offer its customers only the best solutions in terms of quality. That’s way the company has been certified according to the ISO 9001 standard since 1996. Moreover, every single product manufactured by Zanotti in each part of the world is certified according to local parameters for quality, such as the CE parameters in the European countries and the UL parameters in

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MEAT

the US. Under the name of KING of COLD, Zanotti produces and develops refrigerating units to cover the needs of small, medium and large-sized cooling necessities, as well as transport refrigeration. The cooling devices made by the Italian company can be subdivided

The key factor is investing in research that’s because in this sector it’s not important how powerful or well-balanced the cooling device is, but how much the device meets the customer’s requirements. In more than 50 years of activity Zanotti has developed a sort of ‘applied knowhow’ for its products. This has only

into two categories: fixed and transport devices. The first category includes uniblocks, multicompressor plants, condensing units, racks and refrigeration devices for food preservation, while the other category includes diesel uniblocks, battery drive split units and others especially designed for trailer devices for the medium to long distance transportation of food. Up to 10 years ago Zanotti only manufactured fixed devices; then Zanotti decided it was time to diversify and started to make transport devices as well. In hindsight, the decision was very wise. Today, in fact, the two lines of production are equally important for the group, since their growth rate is just the same. Moreover, transport devices were the natural completion of what we call ‘the chain of cold’, which includes all kinds of cooling devices from the initial storage process to the final transport itself. Zanotti is proud to give its customers the possibility to choose the cooling devices that mostly meet their needs. And this is definitely its most exclusive feature. So, customer care is an essential feature to Zanotti.

been made possible by the continuous investments in research and development. The R&D Department is big and well-organised and takes care of company’s applied technological improvement. Companies from the Zanotti Group are designing and manufacturing systems for ice rinks, such as the ones in Courmayeur, Italy or in the Arena of Minsk, Belarus.

An international concern Zanotti’s plants are not only located in Italy. Apart from our two plants in Italy, which include the head office, Zanotti has a very important facility in Germany and a number of new plants located all around the world. More precisely, in the past two years Zanotti has built four new production plants owing to the fact that the output has increased a lot since 2002. The plants are located in the UK, in Spain, in China and in Brazil. This is just the production sites; the international sales network is much wider. In fact, Zanotti’s sales chain covers something like 70 countries worldwide. Zanotti is currently exporting 86 per cent of its production,

13/02/14 16.39

PRESERVING INDUSTRY VEGETABLE

which means that foreign markets are fundamental to the company economic growth. The presence in the European markets is strong, since Zanotti has sales points almost everywhere in Europe.

Green alternative to traditional refrigeration system The know-how Zanotti acquired over 50 years also concerns the environmental aspects involved since the products are developed to provide low energy consumptions and reduced noise levels; as to meet the current technological trends that aim to contain greenhouse gas emissions. In compliance with the international standards on global warning, as the Protocol stipulated in the Japanese city of Kyoto on December 11, 1997, by more than 180 countries at the COP3 conference of the United Nations Framework Convention on Climate Changes (UNFCCC) and which became effective in 2005, Zanotti implemented major changes to the manufacture its products. Currently, Zanotti produces units operating with ecological gases such as

propane, propylene, ammonia and CO2. These units are widely used in all sectors of the food industry. Zanotti will continue to invest large sums of money every year to research new technologies that can reduce the amount of harmful emissions released into the atmosphere. Under the energy saving concept, was created the BESTCOPÂŽ technology. It is applied on the motorized condensing units that are manufactured by Zanotti to improve the efficiency and energy consumption levels of the cooling equipment. This basically can be translated into energy savings (from 15 to 20% depending on the different environmental conditions). Zanotti Spa developed the first Italian magnetic cooling at room temperature prototype, the only one of its kind worldwide, in collaboration with the TEC division of the Mechanical Engineering, Energetic, Production, Transportation and Mathematical Models Dept. (DIME) of the University of Genoa. This enabled Zanotti to acquire the basic elements needed to achieve this technology and to apply it by im-

MEAT

plementing a one of a kind cooling unit. This innovative achievement represents the foundation for the potential engineering development of the product in the future; always seeking better performances and applications that are competitive on the market. The attention devoted to customers and the flexibility of the products are essential characteristics for Zanotti: investing in Research and Development to better meet customer demand by providing more convenient solutions in terms of energy savings and reliability of use is a priority.

ZANOTTI FLIGHT EMIRATES

ANOTTI Spa, which has been operating in the industrial refrigeration field for 50 years, was recently chosen to become a partner of Emirates Flight Catering, a company of the Emirates Group, to implement the refrigeration system at their facilities in Dubai International Airport. Emirates Airlines, a renowned national airline company of the UAE, was awarded the best airline company worldwide in 2013 at the World Airline Awards 2013 (source SkyTrax Airline of the Year). The contract, worth approximately 21 million dollars, was stipulated to implement the new Catering production of Dubai International Ai-

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rport and increase daily production to total 260,000 meals that will be distributed on board Emirates flights for Economy, Business and First Class. This will become the biggest and most modern structure of this kind worldwide and, therefore requires highly reliable systems, top-notch final touches and strict hygienic conditions with regards to the equipment. The German company IO-Consultants designed the layout of the facilities, which stretches over an area of about 68,000 square meters, and Zanotti will supply the whole refrigeration system on turnkey basis. The extensiveness of the work that needs to be implemented

for the refrigeration system includes: 103 cold rooms, 100 blast chillers, 16 ice makers for a capacity of 32,000 kg a day, one spiral chiller and plenty of other appliances. ZANOTTI Spa will need about 2 years for the design and implementation of this system that will become operative in 2016 to cope with the needs of logistic support of the increasing number of new aircrafts, including Airbus A380. ZANOTTI Spa is very proud to have won this contract and to have been chosen out of the best global competitors. This affirms itâ&#x20AC;&#x2122;s a reliable company that is able to provide suitable guarantees to guarantees to a giant like Emirates Airlines.

13/02/14 16.39

news in short

in short

Storci enters the INSTANT pasta market

echnology & innovation and a single reference partner are the keys to success. As we all know, society today has become increasingly more frenetic and “fast” and this is also true of food; more and more often there is a need for quick and easy to eat meals at our disposal. Which is where the idea for instant pasta comes from: instant because it takes just a few minutes and a little boiling water to enjoy an excellent healthy meal of pasta with sauce, a great alternative to Asian noodles. The NEW INSTANT PASTA LINES are the result of the incessant activities carried out in the Storci Research & Development Lab: they were conceived by following the latest food trends and are available in two dif-

STORCI FP 5-14.indd 3

ferent versions to meet all needs: › TURNKEY, for a complete service which follows the customer from the development of the project right through to packaging; › AUTOMATIC AND SEMIAUTOMATIC LINES which envisage a system for the production of instant, dehydrated pasta ready for mixing with other ingredients; These lines offer a number of advantages for example: › from the possibility of diversification for anyone already producing pasta and great opportunities for anyone entering the market; › the lines are versatile and customizable; › the customer has the opportunity to test production with sauces and different recipes in the Storci Re-

search and Development Lab. › cleaning of the cooking system is very simple. Two types of packaging are available: the pasta-cup, intended mainly for eating the product away from home, and the packet which needs to be poured into a container and is for indoor use. Normally they are both mono-portions. For those who already have a pasta plant it is possible to “convert” the existing lines into an instant pasta system or to add this new technology to the traditional equipment (based on an assessment by Storci technical experts). This is a market showing significant growth with products offering excellent profit margins: are you ready to keep up?

07/11/14 10:47

NEWS IN SHORT

IN SHORT

FLAT TUBULAR HEATERS BOOST EFFICIENCY FOR FRYER TECHNOLOGY By Roly Juliano

rom fryers to griddles to ovens, heat is an important component in most foodservice applications. When it comes to the heat source for frying, not all heating elements are created equal. Electric fryer heaters can be segmented into two broad categories – round tubular heaters, and flat tubular heaters. When first introduced, fryer heaters were round tubular. But engineers found that a flat tubular design offered many benefits – the most important being that the shape lifts the oil into the cook zone far better than round heaters. An innovation was born.

Flat Surface Geometry Because of its design and geometry, flat tubular heaters will heat viscous fluids from ambient temperature faster than round tubular elements with the same wattage and at a lower sheath temperature. The benefit of this shape is the enhanced flow of liquid past the surface of the heating element. The round tubular has a much more erratic flow pattern (see graphic). Note the currents swirl around and trap heat next to the sheath. This is due to the tubular’s round shape, which causes a wider and less efficient flow of liquid around the heater surface. The flow pattern around the flat tubular heater is streamlined; the flat surface has less restriction on the liquid as it moves up and past the heater sides. This efficient and faster flow pattern permits the liquid to move heat away from the sheath very quickly, resulting in the flat tubular heater’s lower operating sheath temperature (see graphic).

WATLOW FP 3/14.indd 3

Greater Buoyancy Force

Smaller Dimension Normal to Flow

This natural convection phenomenon partially depends on the ratio of a buoyancy force to the viscous force of the fluid being heated. The buoyancy force or the flow of liquid up and across the heater surface is mainly determined by the length of the heater sides. The side of a flat tubular heater is typically 1 in. (25 mm), compared to the 0.43 in. (10.9 mm) or less dimension of a round tubular element. The flat tubular heater’s smaller edge and longer side creates a buoyancy force up to ten times greater than a round tubular heater depending on the material being heated.

This feature refers to the width dimension of the heater that the liquid flows around. Typically, a narrower dimension will give a smoother and faster liquid flow. For example, the round tubular’s wide dimension, nearly a half-inch, inhibits the flow of liquid. It causes currents which disrupt the flow and the flow rate is somewhat slower. The flat tubular heater, on the other hand, has a much thinner dimension 0.235 in. (5.97 mm), which reduces the drag forces on the liquid flowing past the heater. This allows the liquid to move past the flat heater faster than

03/06/14 14.39

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NEWS IN SHORT

the round heater. The end result – the flat tubular gets the heated liquid into the work zone faster than when using a round tubular. The flat tubular heater has about a 50 percent greater surface area than a round tubular. This surface area design improvement is the key to lowering watt density for the same length heater or reducing the heater size while maintaining the same watt density.

Faster Heat Up Flat surface technology provides faster heat up and recovery times than round tubular heaters. Their unique shape minimizes coking and oil degradation, and enhances the flow of the oil past the element’s surface, helping to pull heat away from the heater sheath. Compacted magnesium oxide (MgO) insulation transfers heat away from resistance wire to sheath material and media more efficiently, shortening heat-up time. In addition, the heater lasts longer because it runs at a significantly lower sheath temperature than an equal watt density round tubular. This also prolongs the life of the

WATLOW FP 3/14.indd 4

IN SHORT

oil which shortens and reduces costs from frequent changing. If coking is a problem, it is an indication that the sheath temperature is too hot and is burning the oil. A flat tubular heater will provide a lower sheath temperature than a round tubular element, without reducing wattage or watt density. Coking is also reduced by the wiping action that occurs as the heated liquid flows past the heaters surface. The result is less liquid degradation and longer liquid life. Watlow’s flat tubular heater, called FIREBAR®, has long been a standard in the foodservice industry. An independent study that adhered to the American Society for Testing and Materials (ASTM) standards, called “Prototype Element Performance Test,” revealed that the FIREBAR flat heating element was the first to consistently return the oil to the 171°C (340°F) reload temperature. FIREBAR also maintained the highest average cook zone temperature of the heating elements tested, recorded the fastest pre-heat time and offered one of the lowest pre-heat energy consumption levels ever tested. During the performance comparison test of the FIREBAR heater versus an equivalent kW round tubular heater, per ASTMs test method F13617, the FIREBAR heater’s fast recovery allowed cooking of six heavy loads of french fries versus five heavy loads of an equivalent tubular or a 20 percent capacity improvement (see below).

Reduced Watt Density Flat tubular heaters can be operated at a higher watt density than a round tubular heating element without increasing the sheath temperature. Flat tubular heaters also allow more wattage into the application at the same watt density with a shorter heating element. Both types of heaters can have the same wattage, but the flat tubular will operate at a lower sheath temperature than the round tubular. In tests conducted to demonstrate this phenomenon, both heater types had a watt density of 30 and were immersed in a light liquid shortening. The flat tubular element heated the oil faster from ambient temperature than the round tubular. At 149°C (300°F), the flat tubular element heated the oil to temperature in 11 minutes where as the round tubular took 18 minutes. Plus, the flat tubular heater’s average sheath temperature was 10°C (50°F) lower than the round tubular.

Customizable, Easy to Install FIREBAR can be wired 3-phase, making installation easier and cheaper while reducing the size of the heating assembly. FIREBAR heating elements can be formed into virtually any shape for an immersion application. This flat tubular heater can be configured with a variety of wattage and voltage ratings, terminations, sheath materials and mounting options to satisfy the most demanding foodservice applications. The FIREBAR is typically constructed with epoxy or silicone seals to combat moisture contamination from environmental kitchen conditions. Roly Juliano is a global applied thermal expert focused on Asia for Watlow. Juliano has been with Watlow for 30 years and has worked in various areas including product engineering, R&D and strategic marketing. Juliano received his BSME from the Mapua Institute of Technology in Manila, Philippines. He holds six patents; four are related to the performance of the tubular heater.

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in short

Ideo Tecnica, complete installations and equipment for confectionery industry

ince 1980 Ideo Tecnica designs and produces complete installations and equipment for confectionery industry, particularly for chocolate production. The family owned company has grown over the years by improving its quality through more and more qualified staff and continued investments in automatic machines for mechanical and carpentry manufactures. This development and its experience at complete disposal of customers, they ensure an optimal realization and solution for any kind of production needs, starting from cocoa beans up to finished product including all the production phases: cleaning, roasting, chopping, conching, melting, mixing, refining, storing, transferring, tempering, moulding, cooling and packing with a completely MADE IN ITALY production. Our collection includes cocoa beans processing lines, conching, melters, mixers, refining lines with balls mills, pumps, technological

IDEOTECNICA FP 3/14.indd 3

pipelines, automatic continuous tempering machines, dosing machines, drops lines, moulding lines, enrobing lines, coating pan machines, cooling tunnels, decorating machines, storing tanks, cookers, aligner feeders. Ideo Tecnica has also got a good ability in construction and assembly of technological heated pipelines, double-casing stainless steel AISI 304, to allow the transfer of products. Starting from cocoa beans, the IB25 processing line is suitable for chocolate production as well as dry fruits processing too. It is composed by a separate processing units from roasting up to storing. First step is roasting and chopping process (infrared roaster with cooling unit and aspirator). Cocoa beans are roasted with infrared lamps method in order to reduce as much as possible the bacteriological charge of the product itself . Its capacity is from 9 to 25 kg/h according to the inlet product and recipe. After the roasting cycle,

product is automatically discharged into the cooling unit, which has got the function of cleaner as well for dry fruits like hazelnuts, etc. Unloading manually the cooled cocoa beans, they will be charged into the loading hopper of the chopping machine for their dicing and cleaning. Skins will be aspired by the aspirator for leaving the three cuts of cocoa nibs completely cleaned. Cocoa mass will be produced with the pre-refining mill CBM/5 with a finesse of 80/120 micron ready to be loaded into the conching machine CR150 of the DECA 20 automatic refining line. Once conched, according to its quality, the other ingredients of the final recipe (sugar, cocoa butter, milk powder, etc) will be added for the mixing cycle and they will be automatically loaded into the balls mill SFERA 20R for each refining cycle by 20 kg. Product will be then discharged into a vibrating filter for an additional filtering of the product before its stocking into the storing tank ID-TK

27/06/14 15:36

news in short

300. Once obtained cocoa mass, various productions could be applied for any kind of desired product like chocolate or substitutes with the AUTOMATIC PREPARATION LINE, composed by two melter-mixers ANDE 1000, a conching machine CR1000 with its storing tank for the direct supply of the refining units: two balls mills SFERA 150 dedicated to milk and dark chocolate production and one DECA 150 automatic refining line dedicate to white chocolate one. The complete installation is managed by a main panel control in any step of production from conching to storing the final product into the dedicated tank. A parallel production could be effected with the CREAM ID 150 LINE, an automatic line for preparation, crystallization, aromatization and packaging of spreadable creams. The preparation process is effected by the REFINING DECA 150 line with an overall capacity of 600 kg composed by a melter-mixer ANDE 60S by 600 kg, a balls mill SFERA

IDEOTECNICA FP 3/14.indd 4

in short

150 by 150 kg, lecithin dosing tank and a main panel control with touch screen and Siemens plc for the management and control of the complete line and production. The spreadable cream will be automatically discharged into a stor-

ble through the additional mixer in which you can add inclusions of other ingredients like small pieces of biscuits, dry fruits, cornet or nougat, etc for making the spreadable cream absolutely special and personalized.

ing tank before going into the continuous tempering machine ID-VT 250 for the crystallization process. Through the tempering process, the structure of the cream by itself will be stabilized for the following processing step. Aromatization of cream is possi-

Finally, it will be packed into the desired pots of different sizes with the semi-automatic filling and capping unit ID-RT600 Production capacity of our machines mainly starts from 20 kg/h, through 50, 150 kg/h up to 250 kg/h for single machine and auto-

27/06/14 15:36

news in short

matic lines. For DECA refining automatic lines, production can vary in accordance with raw materials and percentage used. They have been designed for production of pure chocolate or substitutes, spreadable creams, hazelnut, pistachio and almond paste, with minimum percentage of fat material of 28-30%, and 32-34% for pure chocolate. They could be composed by a mixer ANDE or a conching machine CR according to the production to be performed: if you want to produce pure chocolate from cocoa liquor, a conching machine CR is needed with mixing function as well after conching. If you want to produce substitutes, spreadable creams, etc., the line will be composed with a mixer ANDE for melting fats and for mixing solid ingredients to be refined. These automatic compact lines, as well as the single balls mills, they allow a remarkably flexibility in production, easily cleanable, low energy consumption and with closed water circuit for heating and cooling. The DECA 50 automatic line is composed by a melter-mixer ANDE30S, balls mill SFERA 50, lecithin dosing tank, balls mill cooling unit and main panel control for the management of the whole line. Its overall capacity is of 300 kg with refining cycle by 50 kg. These lines could be completed by an automatic discharging of the product into a

for the dosing of chocolate into the moulds and the volumetric depositor

IDEOTECNICA FP 3/14.indd 5

in short

storing tank, ID-TK 300 which has got two functions: keeping the product at right temperature or aromatizing it with solids inclusions with an addi-

The empty moulds have to be placed by the operator on the heating and returning conveyor belt for making them running below

tional recycling pump. Following step in the chocolate production is moulding process. These installations could be semi-

the rotors dosing machine

for the eventual solids inclusions. After vibrating on the conveyor belt, they will be brought into the cooling tunnel ICE 420 for the following demoulding of the chocolate from the moulds.

27/06/14 15:36

news in short

automatic or completely automatic according to production required. The semi-automatic ID-TRONIC 275 line has an overall capacity of 100150 kg/h for the production of full chocolate including a volumetric depositor for solids inclusion. Alongwith moulding process, enrobing one is applied for the production of dragées or coated rice cakes or biscuits ect. With the complete coating unit IDBASS 80 it is possible to produce various products like pralines and dragées, for enrobing various products like hazelnuts, almonds, pistachios, pine nuts, coffee beans, cereals, sultana, etc. Ideal for medium productions, it is

IDEOTECNICA FP 3/14.indd 6

in short

completely realized in stainless steel AISI 304. Raw ingredients will be charged into the coating pan ID-BASS 80 with a maximum capacity of 70 kg and with the nebulizer ID-SPRAY 20 chocolate will be sprayed into the pan for the coating of the product. Second step is product’s shining with the use of the external movable cooling unit ID-COOL which will blow cool air for keeping the right temperature during both coating and shining. Ideo Tecnica has got also a vast stock of used equipment granting customers’service for revision and spare parts for machines produced by: Carle&Montanari, Bühler, Sollich, Kreuter, etc. Our factory is also equipped with

Example of revised conching machine a complete laboratory processing line for effecting production’s tests with customer’s ingredients from cocoa beans to the desired final products.

27/06/14 15:36

news in short

in short

Kingmar. The specialist for fresh cheese machines.

Many dairies provide fresh cheese in their product range. The market is growing steadily, but the machines lagged behind for a long time until the foundation of Kingmar. The Dutch company makes its mark by developing and manufacturing machines and production lines purpose-built for fresh cheese. The emphasis is set on a good cost-performance ratio in terms of low investment and low maintenance cost for powerful machines.

ully committed to fresh cheese Kingmar originated from the JH-Group which is located in Holland and specialising in metal and machine construction (for further information, see www.jurryhekkingmetaal.nl). Based on many years of experience with machines for fresh cheese production, Kingmar has been founded as a new brand. Jurry Hekking, the owner of Kingmar, says: “Of course there are machines for producing and processing fresh cheese. Unfortunately, most of them are not especially designed for it. Kingmar is different, because it takes care of the product´s fragility.”

Very product- and user-friendly All Kingmar machines have been extensively tested by experienced cheese manufacturers concerning their ease of use and functionality. Wherever necessary, adjustments have been executed. This ensures that Kingmar machines are, in the end, a real big improvement in comparison to current systems. Another major advantage of Kingmar is that a complete system is purchased. Once bought, there won´t be any

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surprises after installation and the production can start right away. The complete range can be used in combination with other machines or on its own.

Kingmar filter press The Kingmar filter press is a special system to produce fresh cheese in a so-called “hang up” way by using filter press bags. As soon as the bags are filled with the product, the side walls of the press slowly move towards each other. The percentage of dry matter determines the required time. Being built of stainless steel, the machine is very robust and offers a powerful operating system.

More continuity and efficiency The bags can be filled either manually or semi-automatically. In that case, the filling will be even more consistent. Also, the machine can be connected to CIP cleaning afterwards. Therefore, during the whole production process human hands are no longer required. This reduces the risk of contamination and saves labour. For this reason, the

semi-automatic filter press of Kingmar is an ideal solution for manufacturers who aim to produce fresh cheese in a more efficient and consistent way.

Kingmar washer After emptying, the filter press bags can be easily cleaned with the Kingmar washer. This industrial machine is especially manufactured for a large number of bags to be cleaned and disinfected in an efficient and quick manner. The wash-

04/11/14 10:28

news in short

in short

Kingmar filling machine For example, it is possible to fill in peppers or olives and stuff puff pastry by using the foot or hand pedal of the Kingmar filling machine. Also, multiple people can be integrated in the work process. In case there are large amounts of fresh cheese or similar products to be processed, it is possible to combine the Kingmar filling machine with the moulding machine. By that way, you are even faster and more flexible.

Kingmar Experience Center

ing drum is designed for preserving the life-time of the filter press bags. For ease of use, the washing programs can be individually compiled. All in all, the Kingmar washer is an indispensable machine for hygienic production.

Kingmar filling machine and mixer The Kingmar filling machine is designed to quickly and hygienically process large amounts of fresh cheese into smaller portions. By using the justification “height”, the machine can be even easier filled and emptied. The Kingmar mixer allows for merging fresh cheese with ingredients like e.g. herbs. There has been a lot of attention paid to the requirement of preserving the specific structure of the product while mixing it. By that way, an excellent machine has been invented. Also, the mixer can be combined with the filling machine for an even greater ease of use.

due to the fact that it is able to create any shape required. The funnel drain provides beautiful, wellstocked products. As a result, all of them have an equal size and weight. The transportation unit forwards them immediately, so that they just need to be packed up. The machine includes various shapes and it is also possible to fill the fresh cheese products in an individual way. Of course, the structure of the fresh cheese is being preserved during the whole process.

If you would like to try Kingmar machines – for example with your own product – you are cordially invited to visit the Kingmar Experience Center. There you have the chance to test them in detail and without time pressure. Of course, we supply plenty of guidance, explanation and support. Be assured, this is the ideal way to determine whether Kingmar machines suit your product range.

Kingmar moulding machine The Kingmar moulding machine is definitely a very unique machine

KINGMAR FP 5/14.indd 4

04/11/14 10:28

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AUTOMATIONCOMPONENTS

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Mini Motor “doubles” its precision.

For the second time the company has adopted a Studer automatic machine for the rectification of its gears.

ini Motor’s daily commitment is giving substance to the values that have always been the background of its activity; high-quality production and absolutely precise operativity, in order to offer the highest efficiency of its geared motors. Precision is the very core of Mini Motor’s latest choice to grant the highest quality parameters in gears grinding; to this regard, the company has recorded real “doubling” by adopting an automatic Studer machine. Mini Motor and Studer, uncompromised precision. This second rectification unit is branded as S22, and it is for high production. Together with Studer

MINIMOTOR FP 5/14.indd 3

S242, already running on Mini Motor’s premises for long time, it extends the concept of “production platform”. In fact, the new machine can perform both traditional cylindrical rectification, and HSP rectification and threading of other shape. It proves to be ideal for a high-quality and highly flexible production, as Mini Motor’s is. On occasion of the renewed cooperation with Studer, Mini Motor has also highly contributed to providing S22 with further automatic function which enables the rectification directly in line (this operation used to be performed manually) of all the gears coming from thermal treatments before their undergoing cy-

lindrical rectification. This advancement stands as Mini Motor’s further step on towards closer interaction between process automation and precision work. Mini Motor, the guarantee of a fully inhouse production In confirming its trust to Swiss brand Studer, Mini Motor intends to keep its entire production cycle in home: engineering, manufacturing, test and start-up. Moreover, in a period of growth when Mini Motor is dealing with remarkable increase of production volumes, combining with increasing diversification of requirements, the addition of a new rectification unit will enable to grant higher promptness and speed in delivery regardless of the kind of order.

06/11/14 12:41

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CERTIFICAZIONI

ACM ENGINE RING SPA 21020 BARDEL O (VA) - Via DonA. Camera, 25 - ITALY - Phone +39.03 2.73108 /731064 - Fax +39.03 2.730380 Website: ht p:/ w w.acmengine ring.it - Email: info@acmengine ring.it

Produces high quality synchronous permanent magnet motors and generators in the following merchandise categories: Compact brushless servomotors, Hollow shaft servomotors, Direct drive servomotors, Torque servomotors, Axial shifting shaft servomotors, Synchronous permanent magnet roller servomotors,Generators for wind turbines, Permanent magnet synchronous motors and generators for naval applications, Motors and generators for automotive DIRECT DRIVE TORQUE MOTOR

BRUSHLESS SERVOMOTORS

HOLLOW SHAFT MOTOR

COMPACT BRUSHLESS SERVOMOTORS

TORQUE SERVOMOTORS

ACM ENGINEERING SPA 21020 BARDELLO (VA) - Via Don A. Camera, 25 - ITALY - Phone +39.0332.731088/731064 - Fax +39.0332.730380 Website: http://www.acmengineering.it - Email: info@acmengineering.it

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AUTOMATIONCOMPONENTS

industrial electronics

Innovative drive and automation solutions for the beverage industry

articularly the beverage industry has special requirements on machines, systems and equipment. This is the reason why drive technology components in the beverage industry have to be robust, durable and able to withstand high torque loads. In order for production systems in the beverage industry to be adapted to work with new processes, batches and manufacturing programs, a modular design is essential. Flexible responses to seasonal peak periods or fast batch changes offer a real competitive advantage in the food and beverage industry. The comprehensive modular system of drive components, the scalable drive solutions of the VARIOLUTION® packages as well as the individual

MAXOLUTION® system solutions from SEW-EURODRIVE make this flexibility possible. SEW-EURODRIVE drive technology sets things in motion, for example: Conveyors for dry areas SEW-EURODRIVE products for your application: › Mechatronic drive system MOVIGEAR® SNI (Single Line Network Installation), MOVIGEAR® DAC (ASInterface) › MOVIMOT® or MOVIFIT® decentralized technology › Modular DR motor system with 7 series gear units › VARIOLUTION®-packaging unit transport Palletizers and packers SEW-EURODRIVE products for your application:

› MOVI-PLC® motion and logic controller › Program modules for palletizers and packaging machines › MOVITOOLS® MotionStudio engineering software › MOVIDRIVE® inverters or MOVIAXIS® multi-axis servo inverters › Gearmotors (with synchronous or asynchronous motor technology) › Feed and discharge conveyor belts with MOVIGEAR® DSC (SBus) › VARIOLUTION®-packing / unpacking Conveyors for wet areas SEW-EURODRIVE products for your application: › MOVIGEAR® mechatronic drive system with “Wet Area” or “HygienePLUS” package › Alternative: Gearmotors with DAS

Conveyors for dry areas

Palletizers and packers

Labeler, packing and unpacking machine, closing machine and FFS machine

Bottle and crate washing machine

SEW-EURODRIVE drive technology sets things in motion, for example:

Conveyors for wet areas

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SEW-EURODRIVE–Driving the world

No Matter What You Move: We Drive It.

Settori industriali diversi, sfide diverse e un unico partner competente: SEW-EURODRIVE. La nostra tecnica innovativa degli azionamenti vi offre la massima qualità e vi aiuta a ridurre i costi di impianto. Le nostre soluzioni soddisfano già oggi i requisiti di efficienza energetica del futuro. Sviluppiamo sistemi di azionamento all'avanguardia per tutte le industrie e abbiamo la soluzione giusta anche per la vostra.

www.sew-eurodrive.it

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AUTOMATIONCOMPONENTS

motor with degree of protection IP66, motor corrosion protection (KS) and surface protection OS2 to OS4 › Efficiency-optimized stainless steel gear units for applications in areas subject to frequent cleaning › VARIOLUTION®-item transport Labeler, packing and unpacking machine, closing machine and FFS machine SEW-EURODRIVE products for your application: › MOVI-PLC® motion and logic controllers

industrial electronics

› MultiMotion program module › Standard libraries with software modules as basis for individual software solutions › MOVITOOLS® MotionStudio engineering software › MOVIDRIVE® inverters or MOVIAXIS® multiaxis servo inverters › Dynamic servomotors of the DS, CM or CMP series › Feed and discharge conveyor belts with MOVIGEAR® DSC (SBus) › VARIOLUTION®-FSS machine, VARIOLUTION®-packing / unpacking Bottle and crate washing machine

SEW-EURODRIVE products for your application: › MOVI-PLC® motion and logic controllers › MultiMotion program module › MOVIDRIVE® inverters or MOVITRAC® frequency inverters › DRS, DRE, DRP and DAS gearmotors › Above motors with degree of protection IP66, motor corrosion protection (KS) and surface protection OS2 to OS4 › MOVIGEAR® mechatronic drive system with “Wet Area” or “HygienePLUS” package.

ADDED APPLICATION ACCURACY WITH tna’S NEW OIL SPRAYING SYSTEM tna, the global leader in packaging and processing solutions, has launched a new main line spray system which delivers optimum coverage and flavour adhesion. The tna intelli-flav® CLO 3 is a cutting-edge closed loop oiler (CLO) suitable for use across a range of industries where it delivers highly accurate and concise oil application in tumble drums for product flavourings and other uses. The latest in the tna intelli-flav® CLO series of closed loop oil sprayers, the tna intelli-flav® CLO 3 builds on the successful design of previous CLO systems but now includes additional features and improvements to ensure customers obtain the most consistent seasoning application in the industry with an extended product life. These combine to produce a sleeker, more hygienic and more operator-friendly main line system which provides exceptional accuracy in application on salty, baked and extruded snacks as well as on nuts, biscuits, crackers and pet food. Suitable for main line seasoning in particular, the tna intelli-flav® CLO 3 uses coriolis mass flow measurement and a closed feedback loop. Its revolutionary technology also allows for a variety of application rates by increasing the number of spray guns. Combined, this ensures that the sprayed

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liquid meets the target requirement even when levels fluctuate to provide the most consistent, even oil coverage available in the market today. This regular, even coverage then enables highly accurate seasoning adherence. In addition, the tna intelli-flav® CLO 3 is the only oiling system in the world to offer an air filtration system which ensures 99.9% of the facility air is clean and completely dry as moisture can dramatically reduce product shelf life. The tna intelli-flav® CLO 3 also uses FQT spray gun air atomising and airless nozzles to meet any required range from 6kg/hr to 250kg/hr. And while highly technical in its capabilities, the tna intelli-flav® CLO 3 is easy to use. Operators can simply choose a recipe and the system can be set to go. Commenting

on this exciting launch, David Woollard, seasoning group sales manager – tna, said: “Manufacturers are looking to maximise efficiencies and ROI throughout their production processes and reducing raw material costs is a key way they can achieve this. In snacks manufacturing, for example, oil is often one of their highest financial outlays. The tna intelli-flav® CLO 3 offers a new and unique spraying system which enables them to not just control the levels of oil application for optimum product quality but also ensure what is sprayed is applied in an accurate way, exactly where it should be. Ideal for main line seasoning, the tna intelli-flav® CLO 3 also has applications for ‘on-machine systems’ too. It is a valuable addition to our leading tna intelli-flav® seasoning range.”

06/11/14 13:05

exhibitions meetings

conferences

BAKERY IS ALSO A KEY PLAYER IN THE FAST FOOD WORLD

The most important trends in the bakery chain showcased at Rimini Fiera: from artisan to semi-industrial bakery! Being held simultaneously with SIGEP, A.B.TECH EXPO and RHEX highlights new business prospects The bread battle is on between Italy’s ciabatta and France’s baguette

he bakery chain is increasing its space at SIGEP and the 2015 edition, at Rimini Fiera from 17th to 21st January, with the simultaneous staging of A.B. TECH EXPO will confirm its role as the only expo event in Europe able to bring together the entire production and distribution chain along with artisan confectionery and quality coffee. Three more halls (D5, D7 and B7) and two connecting halls (B5-D5 and B7-D7) will highlight the new business perspective for enterprises, which is now more than just a trend, i.e. that of addressing multifunction venues in which the sale of bread is alternated with serving breakfasts, snacks and aperitifs… and is constantly evolving. Rimini Fiera business unit manager Patrizia Cecchi explains, “This is the reason it is necessary to establish a format that ensures better coverage of the new perspective. This is why we are talking about the ‘bakery sector’. At the expo there will be companies that are the key players of the artisan and semi-industrial productive process, those that realize sales outlets and others that widen the bakery trade’s range with their products. This has created the perfect terrain for integration with the fast food world and therefore with RHEX, our expo on catering for eating out. This combination enables to create

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interesting business prospects.” No other expo in the world - considering SIGEP, A.B.TECH EXPO and RHEX together - is able to propose an insight on this business dynamism, already widespread everywhere. So Rimini Fiera will be the site of the bread battle: Italy’s “ciabatta” is tastier and highlights fillings better than France’s “baguette”. The battle will be held in “Bread in the City” the international contest staged at A.B.TECH EXPO with eight international teams, 16 contestants and a panel that will judges the world’s bread specialities. Bakery Events will host numerous important events for the bakery

world (in Hall D7). These will include the “Bread Talent Show”, a contest in which professionals will propose their innovations in a video. Before the expo, participants will take part in selection heats, and the remaining finalists will fight it out to win a trip to Shanghai offered by Lesaffre. For information, write to breadtalentshow@riminifiera.it. There will also be “Sartoria” workshops (innovative packaging), “Bottega” (new trends in bread stores), “Focacceria” (a workshop for making bakery specialities) and “Officina” (demos of semi-industrial workshops with machinery for making la typical products).

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Approved Event

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exhibitions meetings

conferences

international exhibitions for suppliers of technology and materials for Processing & Packaging

he show IPACK-IMA is among the most attractive international exhibitions for suppliers of technology and materials for Processing & Packaging. It will be held in 2015, May 19-23 at Fieramilano, Milan - Italy. It is a comprehensive showcase and the only event officially recognized by the EXPO Milano (the Universal Exposition running at Fieramilano from May 1 to October 31, 2015) as Italy’s leader in processing and packaging technology. IPACK-IMA is a large system exhibition showcasing the very top solutions in food and non-food sectors for industry professionals; in particular it is world renowned for its display of dry pasta technology.

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IPACK-IMA bets on Fresh Food The 2015 edition is set to be a major one for IPACK-IMA. The exhibition is evolving and there is some important news in store for next year. Besides being the world’s leading event for dry pasta technology, IPACK-IMA will showcase technology for the fresh food industry. The exhibition halls will give extensive room to one of the liveliest sectors of the food and distribution industry, faced with new consumption habits. Fresh food requires new, specific packaging and packaging technology, which finds its perfect showcase at IPACK-IMA. The biggest news about the event is that IPACK-IMA will be flanked by vertical exhibitions dedicated to the fresh food technologies:

› Meat-Tech - Processing & Packaging for the Meat Industry is a new, highly specialized event for the business community of the meat industry, showcasing top technology and products for meat processing, preservation, packaging and distribution. Meat-Tech attracts the attention of the most representative market sectors and will benefit from IPACK-IMA’s large public. › Dairytech – Processing & Packaging for the Dairy industry is the new exhibition born from the strong demand of industry stakeholders and dedicated to processing and packaging technology for dairy products. Spanning from milk collection and storage to processing of finished

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Fieramilano, Milan - Italy 19 - 23 May 2015 Opening time: 10.00 am - 5.00 pm Entrances: East, South, West Gates

Pre-register on www.ipack-ima.com

Being part of innovation. The future is IPACK-IMA 2015 â&#x20AC;&#x201C; the most comprehensive, valuable showcase for the food and non-food supply chain. The global standard-setting exhibition for the Grain Based Food industry and the place to be for health & personal care, chemicals and industrial goods. An innovative meeting place for the fresh food and distribution sector. A great exhibition of the worldâ&#x20AC;&#x2122;s top production.

Promoted by:

Co-located with:

Connected events:

An unparalleled, integrated, synergic collection of technology and innovations for processing, packaging, converting and logistics, the extraordinary conjunction with the Expo 2015, a great not-to-miss event. Be sure to be there.

This event is being covered by professional packaging journalists from IPPO

With the support of:

United Nations Industrial Development Organization

Organized by:

Ipack-Ima spa - Corso Sempione, 4 - 20154 Milano - Italy tel +39 023191091 - fax +39 0233619826 - e-mail: ipackima@ipackima.it - www.ipackima.it

exhibitions meetings

conferences

product down to packaging, preservation and sale, Dairytech offers a unique, comprehensive overview of the latest manufacturing and processing technology in the industry. › Fruit Innovation – the newly born exhibition, organized by Fiera Milano and Ipack-Ima spa, dedicated to Product Innovation, Technologies and Services for the Fruit & Vegetables Industry (20-22 May, 2015) is the answer to the demand for innovation and internationalization in the fruit & vegetable supply chain. It’s a winning combination of products and technology bringing increased visibility to cutting-edge solutions.

The synergy with “EXPO 2015” and the focus on sustainability To top off this extraordinary event, the shows will be held in conjunction with the EXPO Milano 2015, the Universal exposition running from May 1 to October 31, 2015, whose grounds adjoin the Fieramilano exhibition complex. Buyers will have the unique chance to visit IPACKIMA 2015 plus the 143 national and thematic pavilions. “Food Processing & packaging innovation for a sustainable development” is the central theme of IPACK-IMA 2015 and will be developed – in concordance with “Feed the planet. Energy for life” – (the theme of the Expo 2015) - through an international convention scheduled on May 20th 2015 and organized in partnership with UNIDO and the UN Food Agencies. The main issue under discussion is sustainability, the leitmotiv of all side events to the 2015 shows. This is the third edition of IPACK-IMA to enjoy the prestigious partnership with the UN, which started in 2009 with the convention “More technology, safety & quality, less hunger” followed in 2012 by the international symposium “Enhancing Food Safety and Food Security in African

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Countries. Packaging & Processing Technologies from the Farm’s Gate to the Consumer Table”.

The Chairmanship Following a tradition of prominent Chairmen who are also key figures in the industries represented at the show, IPACK-IMA’s Chairmen for 2015 is Marco Pedroni, Chairman of Coop Italia (the largest retail chain in Italy, with a turnover of 13,1 Bln Euros, and a 19% market share), following Alberto Bauli in 2009 and Paolo Barilla in 2012. Mr Pedroni’s chairmanship has strong implications emphasizing IPACK-IMA’s synergy with the EXPO 2015 as the two events are going to be held together. COOP Italia is in fact partner of the EXPO in the ‘Future Food Disctrict’ thematic area, with the project ‘SUPERMARKET FOR THE FUTURE’.

IPACK-IMA and co-located shows: the entire supply chain on display The opportunities created by the

next edition of IPACK-IMA will be further increased by the joint staging with Converflex (converting, package printing and labelling) and Intralogistica Italia (organized in partnership with Deutsche Messe). This concentration of exhibitions creates a unique ensemble that is unparalleled in the world for its allcomprehensive display of interconnected sectors spanning across the entire supply chain. A one-off chance for visitors to get a complete overview of top-level technology in four strategic, synergic industries and to focus on three highgrowth segments with IPACK-IMA’s vertical shows. IPACK-IMA and its co-located shows will take up nearly all of Fieramilano’s capacity. The global event is expected to bring 2,500 exhibitors and 100,000 visitors. Milan will be home to the world’s largest and most wideranging showcase in the fields of processing, packaging, converting, package printing and logistics.

05/11/14 15:29

exhibitions meetings

conferences

GULFOOD MANUFACTURING TO PROVIDE GROWTH GATEWAY

World’s Leading F&B Processors to Explore MEASA Expansion Avenues and Regional Manufacturers to Source Business improvement Tools at Dedicated Trade Event

onceived to capitalise on unprecedented market demand for the region’s F&B processing industry, Gulfood Manufacturing will debut as the Middle East, Africa and South East Asia’s (MEASA) biggest-ever trade show launch. With more than 1,000 international suppliers participating in the specialist B2B platform, the inaugural show is expected to gather more than 10,000 regional and global trade visitors, as well another 1,500 delegates who will share the latest industry insights, market trends

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and state-of-the-art technology and product innovations in a cache of niche shows, conferences and technical workshops. The industry heavyweights are primed to utilise Gulfood Manufacturing’s unique proposition as a one-stop-shop to source the latest ingredients, processing machinery, packaging equipment and logistics, warehousing and cold chain solutions to enable faster, cheaper and cost-effective production of safer and more reliable products - key enablers in saving costs and increasing revenues in the increas-

ingly competitive global food trade industry. “The Middle East is rightly viewed as a key growth territory for the global food processing, packaging and manufacturing sectors,” said Trixie LohMirmand, Senior VicePresident, Events & Exhibitions Department, DWTC. “Gulfood Manufacturing will give international equipment, logistics and cold chain suppliers a tailored investment platform to gain an operational foothold in one of the world’s fastest growing markets.”

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exhibitions meetings

“Internationally, the sector is seeing multi-billion dollar investments and Gulfood Manufacturing will help facilitate and accelerate regional development. The fact the show will be the region’s largest-ever trade show launch speaks volumes about how international suppliers, producers and manufacturers in various segmented industry sectors view the burgeoning regional market.” As a vessel conceived to spur growth, Gulfood Manufacturing will leverage Dubai’s strategic position as a recognised manufacturing and logistics gateway between East and West and the primary re-export hub to emerging countries and economies across MEASA. With GCC food imports forecast to reach US $ 53.1 billion by 2020 according to a report by the Economist Intelligence Unit, Gulfood Manufacturing will reverse the ‘finished foods’ focus of February’s annual Gulfood showcase and, instead, highlight the region’s ripe business potential as a leading international manufacturing and processing hub. MEASA’s largest-ever, industry-specific Hosted Buyer Programme will be a key asset in turning promise into product. Designed to enable large multinational food producers to explore

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conferences

MEASA expansion avenues and empower regional food manufacturers to respond to increased customer demand by replacing and upgrading production line equipment, the Gulfood Manufacturing Hosted Buyer Programme in partnership with Tetra Pak will ensure companies seeking the manufacturing business improvement tools needed to compete in increasingly competitive global markets make multi-million dollar investment decisions at the event. With influential buyers from Saudi Arabia, Kenya, Egypt, Turkey, South Africa, Algeria, Tunisia, Morocco, Libya, Iran, Nigeria and others attending the show, the Hosted Buyer Programme encapsulates the entire

Gulfood Manufacturing mandate: to highlight growth avenues, prompt dialogue and increase inward investment. Aside from gathering the vast majority of the world’s major F&B processing players, the event’s ‘unique business potential’ has already been hailed by Dubai’s Food and Beverage Manufacturing Business Group (FBMG) - a non-profit industry body for F&B manufacturers based in the Emirate. With established and industry newcomers from every corner of the globe heading to Gulfood Manufacturing to conduct high level networking and investment-driven discussions across the region’s food manufacturing sphere, the world looks set to follow suit.

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9 - 11 November 2014

RE GIS NO TER W

DUBAI WORLD TRADE CENTRE WWW.GULFOODMANUFACTURING.COM

MIX

INGREDIENTS MIDDLE EAST PROPACK M IDDLE EAST FOOD LOGISTICS M IDDLE EAST

THE BIGGEST FOOD AND BEVERAGE PROCESSING EVENT FOR THE MIDDLE EAST & AFRICA If you are looking to buy ingredients, find new equipment, or source the best logistics solutions, Gulfood Manufacturing is the show to visit this November. Gulfood Manufacturing features over 1,000 suppliers who deliver world class food and beverage processing industry solutions. See the future of food and beverage manufacturing - faster, cheaper, safer, better. Ingredients 4 Process Control & Equipment4Packaging Machinery4Supply Chain Technologies4Cold Chain Solutions. Sector solutions in focus: Bakery. Beverage. Confectionery. Dairy. Fruit and Vegetables. Meat and Poultry.

See the market leading food and beverage manufacturing technologies.

Conference & workshops programme sharing production best practice and investment strategies.

Organised by

Trade Partner

Platinum Sponsor

Major Buyer's Lounge Sponsor

Food Factory Sponsor

Official Publisher

Exclusive Official Publication Logo 1 - white

Exclusive Online Media Partners

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Partner

FOOD

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FIERE - EXHIBITIONS

Выставки

china east europe meeting • events • fairs

congressi

russia middle east • asia

семинары • china • asia • middle east • east europe SIGEP

18-22/01/2014 RIMINI Salone Internazionale gelateria, pasticceria e panificazione artigianali International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery

ISM

ALIMENTARIA

SPS/IPC/DRIVES/ITALIA

VINITALY

INTERMOPRO

31/03-03/04/2014 BARCELLONA Fiera internazionale sull’industria alimentare International show about food industry

26-29/01/2014 COLONIA Salone internazionale dei prodotti dolciari International exhibition about confectionery

06-09/04/2014 VERONA Salone internazionale sui vini e i liquori e le tecnologie per produrli International exhibition on wines and liqueurs and technologies

FRUITLOGISTICA

PIZZA WORLD

05-07/02/2014 BERLINO Salone Internazionale di frutta e verdura International fair for fruit and vegetables

EUROPAIN

08-12/03/2014 PARIGI Salone Internazionale sulla tecnologia per la panificazione e la pasticceria International Show for the Bakery and Confectionery Industry

PABOGEL

23-26/03/2014 ROMA Fiera sulle attrezzature, macchine, ingredienti, formazione, arredi etc. dedicati al food ed alla ristorazione Exhibitions about raw materials, plant, furnishing and fittings for the artisan gelato, bakery, pizzerias and restaurants

07-09/04/2014 PARMA Manifestazione su prodotti, tecnologie e servizi dedicati al mondo delle pizzerie Exhbition on products, technologies and services completely dedicated to independent and chain pizzerias

CIBUS

05-08/05/2014 PARMA Salone Internazionale del prodotto alimentare International food exhibition

INTERPACK

08-14/05/2014 DÜSSELDORF Fiera della tecnologia per imballaggio, confezionamento, panificazione, pasticceria Technology fair for packaging, packing, bakery, pastry

20-22/05/2014 PARMA Salone delle Tecnologie per l’Automazione Industriale Trade fair for manufacturers and suppliers in the industrial automation sector

21-23/09/2014 DÜSSELDORF Fiere internazionali per i prodotti lattiero-caseari, alimenti surgelati, gelati, tecnologia, carne e salsiccia international trade fairs for dairy products, frozen food, ice cream, technology, meat and sausage

MACFRUT

24-26/09/2014 CESENA Mostra Intenazionale di macchinari e impianti per l’industria ortofrutticola International exhibition of machinery and equipment for the fruit and vegetable processing

mcT Tecnologie

12/06/2014 BOLOGNA Mostra Convegno di una giornata sulle tecnologie per l’industria alimentare One day exhibition and conference on the technologies for the food industry

INTERSICOP

01-05/10/2014 MADRID International bakery, pastry and related industries show Fiera internazionale sula panificazione e la pasticceria

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FIERE - EXHIBITIONS

china

Выставки east europe

congressi meeting • events • fairs middle east • asia

russia

семинары • china • asia • middle east • east europe IPA-SIAL

19-23/10/2014 PARIGI Fiera della tecnologia per l’industria alimentare e del packaging e del prodotto alimentare International exhibition and conference on technologies for food& beverage and food products

CIBUSTEC

EMBALLAGE

17-20/11/2014 PARIGI Salone internazionale dell’imballaggio Exhibition about packaging technology

VINITECH

28-31/10/2014 PARMA Fiera della tecnologia per l’industria alimentare e del packaging International exhibition and conference on instrumental and process analysis and laboratory technology

2-4/12/2014 BORDEAUX Fiera internazionale sulla filiera vitivinicola e sulle tecnologie per l’industria dell’imbottigliamento International exhibition for vine-growing,wine-producing and bottling industry

SAVE

SIGEP

28-29/10/2014 VERONA Mostra Convegno delle Soluzioni e Applicazioni Verticali di Automazione, Strumentazione, Sensori International exhibition for food processing

PACK EXPO

02-05/11/2014 CHICAGO Fiera internazionale delle tecnologie per l’imballaggio International Packaging Trade Fair

GULFOOD manufacturing

09-11/11/2014 DUBAI Fiera della tecnologia per l’industria alimentare e del packaging International exhibition and conference on instrumental and process analysis and laboratory technology

BRAU BEVIALE

11-13/11/2014 NORIMBERGA Fiera su materie prime, tecnologie, logistica e processo per la produzione di birra e bevande Fair of raw materials, technologies, logistics for production of beer and soft drinks

17-21/01/2015 RIMINI Salone Internazionale gelateria, pasticceria e panificazione artigianali International exhibition for the artisan production of ice-cream, pastry, confectionery and bakery

PROSWEET

01-04/02/2015 COLONIA Salone internazionale della subfornitura per l’industria dolciaria The international supplier fair for the confectionery industry

ANUGA FOODTEC

24-27/03/2015 COLONIA Salone Internazionale delle tecnologie alimentari e delle bevande International food and beverage technology exhibition

HISPACK

21-24/04/2015 BARCELLONA Manifestazione internazionale su macchine, impianti e tecnologia per il packaging International packaging exhibition

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FIERE - EXHIBITIONS

china

Выставки east europe

congressi meeting • events • fairs middle east • asia

russia

семинары • china • asia • middle east • east europe Bta.

21-24/04/2015 BARCELLONA Vetrina europea dedicata al settore delle macchine e tecnologie per l’industria alimentare European showcase dedicated to the sector of machinery and technology for the food industry

savoury snacks, chips, biscotti salati, tortillas, pretzels, popcorn, crackers di riso, flips . Event about: savoury snacks, snack nuts, potato chips, corn chips, potato sticks, peanuts, pistachios, hazelnuts and almonds, baked snacks, tortillas, pretzels, popcorn, pork rinds, rice crackers, flips, savoury biscuits.

SPS/IPC/DRIVES/ITALIA

IBA

12-14/05/2015 PARMA Salone delle Tecnologie per l’Automazione Industriale Trade fair for manufacturers and suppliers in the industrial automation sector

PULIRE

19-21/05/2015 VERONA Mostra internazionale delle produzioni e delle tecnologie per le attività dell’igiene ambientale International exhibition of products and technologies for environmental hygiene

IPACK-IMA

19-23/05/2015 MILANO Mostra Internazionale per l’industria del confezionamento International exhibition for the packaging industry

MEAT-TECH

19-23/05/2015 MILANO Fiera sulle tecnologie per il confezionamento e la lavorazione della carne Pocessing & packaging for the meat industry

SNACKEX

10-11/06/2015 Istanbul Esposizione su snack, patatine, noccioline, pistacchi, mandorle secche,

12-17/09/2015 MONACO Salone Internazionale per l’ind. della panificazione e della pasticceria International fair for the bakery and confectionery industry

FACKPACK

29/09-01/10/2015 NORIMBERGA Salone Internazionale su Soluzioni e tecnologie per il confezionamento Trade Fair for Packaging Solutions

ANUGA

10-14/10/2015 Colonia Salone Internazionale delle tecnologie alimentari e delle bevande International exhibition of food and beverages

HOST

23-27/10/2015 MILANO Salone tecnologico per la panificazione e la produzione di pasta e pizza Show for Bakery and Fresh Pasta and Pizza Industry

SIMEI

Novembre 2015 MILANO Fiera internazionale sulla filiera vitivinicola e sulle tecnologie per l’industria dell’imbottigliamento International exhibition for vine-growing,wine-producing and bottling industry

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07/10/14 12:24

FIERE - EXHIBITIONS china

east europe

meeting • events

•

Выставки

fairs

russia

congressi

middle east • asia

семинары • china • asia • middle east • east europe UPAKOVKA UPAK ITALIA

FOODEXPO

PRODEXPO

23-26/04/2014 GUANGZHOU Mostra internazionale sull’industria delle materie plastiche International exhibition on plastic and rubber industries

28-31/01/2014 MOSCA Salone Internazionale delle macchine per imballaggio International packaging machinery exhibition 10-14/02/2014 MOSCA Fera internazionale su alimenti, bevande e materie prime per alimenti International exhibition for food, beverage and food raw materials

SINO-PACK

03-05/03/2014 GUANGZHOU Fiera internazionale per il confezionamento, l’imballaggio e le bevande International fair for packaging, packing machines and beverage technology

INTERFOOD

19-21/03/2013 S. PIETROBURGO Salone Internazionale di prodotti alimentari, di bevande e ingredienti International exhibition for food beverages and ingredients

VINITALY

24-27/03/2014 CHENGDU Fiera internazionale su vini e liquori International wine & spirits show

MODERN BAKERY

23-26/04/2014 MOSCA Salone internazionale delle attrezzature per la panetteria e degli ingredienti alimentari International trade fair for bakery equipment and food ingredients

09-11/04/2014 KIEV Fiera internazionale per i produttori di alimenti e bevande International trade exhibition on food and beverage producers

CHINAPLAS

BAKERY CHINA

13-16/05/14 SHANGHAI Fiera internazionale della panificazione e dell’industria dolciaria in Cina International Trade fair for the bakery and confectionery trades in China

ROSUPAK

17-20/06/2014 MOSCA Saloni internazionali per l’imballaggio alimentare ed industriale International food and industry packaging exhibition

PROPACK - BEVTEK China

16-18/07/2014 SHANGAI Mostra internazionale delle tecnologie per l’industria alimentare e per il confezionamento International exhibition for the food industry and for packaging technologies

INPRODMASH

09-11/09/2014 MOSCA Fiera internazionale sulle tecnologie per l’industria alimentare International specialized trade fair of equipment and technologies for food processing industry

WORLD FOOD MOSCOW

15-18/09/2014 MOSCA Salone Internazionale dei prodotti alimentarie delle bevande International exhibition for food and drink products

AGROPRODMASH

06-10/10/2014 MOSCA Salone Intern. dei macchinari e delle attrezzature per il settore agroindustriale International trade exhibition of machinery and equipment for agroindustrial industry

WORLD FOOD UKRAINE

28-30/10/2014 KIEV Salone Internazionale dei prodotti alimentarie delle bevande International exhibition for food and drink products

UPAKOVKA UPAK ITALIA

27-30/01/2015 MOSCA Salone Internazionale delle macchine per imballaggio International packaging machinery exhibition

MODERN BAKERY

22-25/04/2015 MOSCA Salone internazionale delle attrezzature per la panetteria e degli ingredienti alimentari International trade fair for bakery equipment and food ingredients

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we’ve talked about... OUR GUESTS INDEX ADVERTISERS CONTACTS AARESt INc. 43 PO BOX 245275 NY 11224 - Brooklyn USA ACM ENGINEERING SPA 94-95 Via Marconi, 5 21020 Bardello - VA - Italy ACMA VOLPAK 18-19 Via C. Colombo, 1 40131 Bologna - Italy ALLEGRI CESARE SPA 83 Via Venezia, 6 20099 Sesto San Giovanni MI - Italy ALTECH SRL 20/23 V.le A. De Gasperi, 72 20010 Bareggio - MI - Italy AMB PACKAGING SPA III Cover Via S. Martino,12 33038 S. Daniele Del Friuli UD - Italy AMUT SPA 24-25 Via Cameri 16 28100 Novara - Italy BELT TECHNOLOGIES EUROPE 26/28 3rd Floor, Pennine House GB NE371LY Pennine House,Washington - UK BERTUZZI FOOD PROOCESSING SRL 72-73 Corso Sempione, 212bis 21052 Busto Arsizio MI - Italy BEUMER Maschinenfabrik GmbH & Co. KG II Cover - 29/31 Oelder Strasse 40 59269 Beckum D - Germany BOSSAR S.A. 59 Centro Industrial Santiga - Calle Can Magi 2-4 E-08210 Barberá Del Vallés Barcelona - Spain CABRELLON SRL 50-51 Via dell’Artigianato, 37-39-41 (z.a.) 36023 Longare VI - Italy

CAVECO SRL 52-53 Via Golgi, 18 (V.le Europa) 25036 Palazzolo sull’Oglio BS - Italy

GSR srl 37/38 Via Gerola, 1 23801 Sala di Calolziocorte LC - Italy

PE LABELLERS Spa 7 Via Europa, 25 46047 Porto Mantovano MN - Italy

CIBRA NOVA SNC 48-49 Via Brescia, 16 20063 Cernusco sul Naviglio MI - Italy

Herrmann Ultraschalltechnik GmbH & Co. 40-42 KG Descostr. 3-9 76307 Karlsbad - Germany

PET ENGINEERING SRL 6 Via Olivera, 42/44 31020 San Vendemiano TV - Italy

CICRESPI SPA 56-57 Via Trieste, 11 20060 Liscate - MI - Italy CIESD SRL 32 Via Brughiera, 42/44 20010 Pregnana Milanese MI - Italy CRSI - Centro Ricerche Sviluppo Impianti S.A. 54-55 Via Industria, 7 - Stabile Talea CH-6814 Cadempino - Switzerland CT PACK SRL I Cover-34-35 Via Argine Volano, 355/D 44034 Fossalta di Copparo FE - Italy DUBAI WORLD TRADE CENTRE - DWTC 105/107 P.O. Box 9292 Dubai U.A.E Eval Europe N.V. 60-61 Haven 1053 Nieuwe Weg 1 - Bus10 2070 Zwijndrecht B - Belgium FBL FOOD MACHINERY Srl 70-71 Via Rosa Augusto, 4 43038 Sala Baganza - PR - Italy FESTO SPA 93 Via Enrico Fermi, 36-38 20090 Assago - MI - Italy Fill-tech srl 33 Via Fornaccio, 6 - loc. Vallina 50012 Bagno a Ripoli - FI - Italy FIORINI INTERNATIONAL SRL 47 Via Maestri Del Lavoro,13 ZI Ponte Lucerta 60012 Trecastelli - AN - Italy GRACO 74 Slakweidestraat 31- Oude Bunders 3630 Maasmechelen - Belgium

Ideo Tecnica 84/87 Via Silvestrini, 4 12089 Villanova Mondovì CN - Italy IFP PACKAGING SRL 10/14 Via Lago di Alleghe, 19 36015 Schio - VI - Italy IPACK-IMA SPA 102/104 C.so Sempione, 4 20154 Milano - MI - Italy LABELPACK srl 5 Via Ciaikovsky, 29 20092 Cinisello Balsamo MI - Italy LINPAC Packaging 15/17 Wakefield Road WF7 5DE Featherstone - UK Lyco manufacturing inc. 67 115, Commercial Drive PO BOX 31 53925 Columbus - USA MASTERFIL LTD Adelphi 8-9 Olympus House, Mill Green Road RH16 1EBRH16 1XQ Haywards Heath - UK MINI MOTOR SRL 90/92 Via E. Fermi, 5 42011 Bagnolo in Piano RE - Italy NEWTEC LABELLING SRL IV Cover-46 Via Giordani, 1 46044 Goito - MN - Italy OMAS TECNOSISTEMI SRL 43 Via Edison, 39 20023 Cerro Maggiore MI - Italy

PIETRIBIASI MICHELANGELO SRL 68-69 Via del Progresso, 12 36035 Marano Vicentino VI - Italy PIgo srl 64/66 Via Pontaron, 30 36030 Caldogno - VI - Italy Premier Tech Chronos BV 44-45 Meerheide 40 5521 DZ Eersel NL - The Netherlands RIMINI FIERA 100-101 Via Emilia, 155 47921 Rimini - Italy SALONI INTERNAZIONALI FRANCESI SRL 99 Via Caradosso, 10 20123 MILANO - MI - Italy SEW EURODRIVE SAS 96/98 Via Bernini, 14 20020 Solaro - MI - Italy Sidel SPA PARMA 62-63 Via la Spezia 241/A 43126 Parma - PR - Italy STORCI SPA 78-79 Via Lemignano, 6 43044 Lemignano di Collecchio PR - Italy TECNO PACK Spa 1-4 Via Lago Di Albano, 76 36015 Schio - VI - Italy UNIBLOCK ZANOTTI SPA 75/77 Via Martin Luther King, 30 46020 Pegognaga - MN - Italy WATLOW Italy srl 80/82 V.le Italia, 52/54 20094 Corsico - MI - Italy

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