Industry Update Issue 80

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HOW SMART MANUFACTURERS ARE BEATING SOARING ENERGY PRICES Australia’s electricity prices are very near to the highest in the developed world.

Rising electricity prices not only have a major impact on the cost of living, they can also have a crippling effect on industry.

Australian businesses – which account for 70 per cent of total electricity use in Australia – have experienced an almost 80 per cent increase in prices since 2009.

In 2013-14, the carbon tax added an estimated $6.4 billion to the nation’s tax bill.

That’s equivalent to a 10 per cent increase in company tax revenue in one year.

To beat soaring electricity prices, many manufacturers are now turning to alternative forms of energy.

Energy efficient induction lighting is probably Australia’s best kept energy secret.

Compared to standard metal halide

or sodium lamps, induction lighting uses significantly less electricity – and has an incredibly long lifespan.

Users claim induction lighting use up to 50 percent less energy and can save up to 50 percent on power bills.

But the real saving is on maintenance.

Induction lighting is maintenance free for the life of the fixture, with no re-lamping needed.

Typically, you would need to replace a metal halide or sodium lamp at least five times in 10 years (depending on usage). In the same time, you’ll need to replace the induction light just once.

Cecil Gage, manager of Induction Lighting Imports (Aust) Pty Ltd, says despite the significant savings, induction lighting has been largely ignored in Australia.

In other parts of the world, particularly, Europe the technology has been widely embraced, he says.

It is now being used extensively by

industry as well as in commercial applications.

It’s also being used to light freeways and roads.

“For some reason it has been consistently Continued page 6

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• CONTENTS & DIRECTORY

CONTENTS FROM THE PUBLISHER

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NEWS 6 SPECIAL FEATURE Australia lagging behind when it comes to innovation

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MINISTER’S REPORT New program to give manufacturers a competitive advantage

11

Publisher Scott Filby

NSW TRAINING AWARDS SPECIAL Best of the best honoured at Sydney award ceremony

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WASTE MANAGEMENT Special offer: Free pipe repair kits from Spill Crew

ELECTRONEX FEATURE Industry rallies behind Safety in Action Sydney

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SAFETY: FOCUS ON HEARING 42 Why hearing protection is vital in the workplace

MOTORS & DRIVES Speed of delivery key to SEW’s success in WA

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AUSTRALIAN MADE Australian Made Campaign strengthens its presence in QLD

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PRODUCT NEWS

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MACHINERY 30 Engineer who made the ‘gutter press’ into source of good news

CREATIVE DIRECTOR ANGELA HANKINSON

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NEWS •

HOW THE FEDERAL BUDGET WILL BENEFIT INDUSTRY Ian Macfarlane MP, Minister for Industry

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• EDITORIAL

Publisher Scott Filby

Editor Tim Michael

HEY GUYS, ARE YOU READY TO TAKE THE MOVEMBER CHALLENGE?

FUTURE OF AUSTRALIAN MANUFACTURING IS IN GOOD HANDS

The month of November is fast approaching. It’s that time of the year when we focus on men’s health.

And when it comes to men’s health the manufacturing industry is still sadly lagging behind.

According to research more than one third (35 per cent) of male manufacturing workers were found to have a high risk of type 2 diabetes – a life threatening but preventable chronic disease.

About half of male manufacturing workers (49 percent) drink alcohol at risky levels and more than one in four smoke (27 percent).

The research found that manufacturing is one of the most at-risk industries of type 2 diabetes and other health problems alongside other maledominated, blue-collar industries such as construction and mining. Three quarters of workers in the manufacturing industry are male.

Many manufacturing workers still have a ‘she’ll be right’ attitude with regards to health issues.

Movember is about bringing back the moustache (Mo) to change the face

of men’s health – specifically prostate cancer, testicular cancer and mental health problems.

By changing your appearance with a bit of facial hair above the lip during the 30 days of Movember you can help a great cause. In doing so, you become a walking, talking billboards for men’s health.

Prostate cancer is the most commonly diagnosed cancer in Australian men.

Each year about 20,000 new cases are diagnosed in Australia.

It has been estimated about 120,000 Australian men are living with prostate cancer and it is predicted that the number will increase to 267,000 by 2017.

Industry Update is encouraging the manufacturing community to get involved in the Movember men’s health campaign.

Why not join an industry challenge or challenge mates in your workplace?

It’s time to Grow a Mo to help improve the lives of those living with and beyond prostate cancer, testicular cancer and mental health problems.

Are you up for the challenge?

For Australian manufacturing to remain competitive on the global stage, we must have a highly skilled workforce.

A high quality training and education system is vital.

Industry Update will continue to support programs that assist with the development of our young professionals.

Awards programs conducted in major states and territories provide a great incentive for young apprentices and trainees to excel.

The recent NSW Training Awards are a case in point.

Such awards recognize the outstanding achievements of apprentices and trainees in their chosen field.

These young achievers are great ambassadors for training excellence – and the leaders of tomorrow.

Likewise, the recent WorldSkills 2014 National Competition held in Perth uncovered some outstanding young talent.

With nearly 500 of Australia’s most talented trade and skill technicians on show, this is Australia’s largest trade and skill competition.

It is the only event on the national events calendar which brings together such a diverse range of professions under the one

roof including automotive, building and construction, computing and business, client services and hospitality services industries.

This year there were 44 Trade and Skill Categories represented.

The 2014 WorldSkills Australia National Competition showcased the skills of Australia’s best young Vocational Education and Training (VET) students, apprentices and trainees. Each of the national competitors earned their position to compete on the national stage after their medal winning performances in the 2013 round of regional competitions held across the 30 WorldSkills Australia regions.

Over three days, the competitors battled it out for the prestigious title of Nation’s Best, as well as the chance to become a 2015 Team Australia Skillaroo.

The 2015 Skillaroos, to be announced later this year, will head to Brazil to represent Australia and their industry at the 43rd WorldSkills International Competition in São Paolo in August 2015.

And on November 21, the winners of the state and territories awards will compete at the Australian Training Awards in Adelaide.

We wish all these outstanding young Australians every success – our future depends on it.

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• NEWS Continued from cover

resisted by industry in this country,” says Mr Gage.

“While LED has its merits, it is not the answer to every lighting situation.

“Induction lamps can last about 130,000 hours – or about 27 years – before having to change the globe.”

Mr Gage says manufacturers have been slow to embrace the technology, due mainly to a lack of education about the product.

“Manufacturers should be made aware of how they can benefit be converting to

induction lighting.”

Ian Dryden, an industrial designer with the City of Melbourne, made the decision to install induction lights in selected areas of the city in 2001.

“We were told we would get at least 12 years of light out of them, Mr Dryden said.

“Now, 13 years later they’re still going strong.

“They have been so reliable and they lose so little light – it’s been amazing.”

The lights were first installed at Southgate and then rolled out into Swanston St,

Little Collins St and Flinders Lane in the Melbourne CBD. The City of Melbourne now has about 400 induction lights installed in these key locations.

“Previously we were using metal halide lights, but we couldn’t keep them burning long enough, Mr Dryden said.

“We were getting several complaints from the public, so we needed to find something that was really bullet proof.”

Mr Dryden said whereas metal halide loses about 40 percent of its light over 2.5-3 years, induction lighting loses about 10 percent in its lifespan (about 12 years).

As well as reliability, the City of Melbourne has slashed its maintenance costs.

“All we have to do is clean the lenses, Mr Dryden said. “Unlike metal halide, we have never had to pull them apart or change globes.”

The big advantage with induction lighting

is that it has no electrode and doesn’t have a filament.

“That is the weak link in all the others (forms of lighting),” Mr Dryden said.

Induction also offers a better quality of light. It’s flicker-free with greater colour accuracy. And induction lights do not generate any heat.

“Induction lights a very cool and very clean,” Mr Dryden said.

“This makes them ideal in a workplace environment – they don’t generate any heat at all.”

Mr Dryden suggests manufacturers should seriously consider induction lighting as a viable alternative. It is ideal for factories which operate heavy machinery.

Also, induction lighting turns on and off instantly. This makes it perfect for seldomused areas in factories and warehouses, or with dawn to dusk sensors in car parks and any outside areas.

WHAT IS INDUCTION LIGHTING AND HOW CAN IT BENEFIT MANUFACTURERS? glass tube and excites the mercury atoms – they produce UV light.

Finally, the phosphor coating inside the induction lamp converts this UV to crisp, clear, visible light.

Induction lighting was invented over 100 years ago by Serbian-American Nikola Tesla, an outstanding physicist and electrical pioneer.

Tesla also pioneered alternating current (AC) power transmission where Edison had failed. He showed working models of induction lighting during his lifetime. But it’s only within the last decade that modern manufacturing technology has realised the true potential of induction lighting.

HOW LONG WILL IT LAST? In general usage, the induction lamp will never need to be replaced or changed.

If there was a depletion of mercury ions in the lamp, then the lamp would have to be replaced, but this is unlikely as it is sealed. It will continue to operate for at least 15-20 years or longer.

As induction lighting is almost 2.3 times brighter than conventional lighting, induction lamps need to be at least half the wattage to attain a comparable lighting level. This means less than half the energy is required. Also, induction lighting is maintenance free for the life of the fixture with no re-lamping needed.

And induction lighting is electronically controlled and operates instantly. That means there is no expensive priming of the lamps.

IS IT ENVIRONMENTALLY HOW DOES IT WORK? FRIENDLY? Induction lighting doesn’t use an With induction lighting, everything is electrode. Instead, an induction coil recyclable – even the mercury.

ARE THERE SIGNIFICANT outside the lamp produces a strong glass, ENERGY SAVINGS? magnetic field. travels230x100_AU-957-meine through the AU-957-meine kette This + dry-tech ketteCOST + dry-tech 230x100 06.11.13 18:36The Seite 1 the metal – even the

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• FEATURE

AUSTRALIA ‘LAGGING BEHIND’

WE’RE NOT PUNCHING ABOVE OUR WEIGHT IN SCIENTIFIC

Earlier this year, Australia’s chief scientist Professor Ian Chubb delivered the 2014 Jack Beale L more than a few feathers in manufacturing circles. This is an edited transcript of Professor Chu Tonight I want to talk about the future.

I am not one of those who think that good things will just happen because we expect them to.

We need to organise, evaluate and cohere – to make sure that we align our efforts and our investment with our national interests; that we focus on areas that are of particular importance or where there is a particular need; and that we build to a scale that will make a difference both to ourselves and to a changing world.

I am comfortable saying that here because I think Jack Beale would say the same. He was a scientist and a statesman, an innovator and a man of business. He was a politician who thought about the future.

In many ways, he put the future of our planet – particularly its water resources – on the map. He was ahead of his time.

He was Australia’s first environment minister – and among the first to think that such a role might have a place in our politics.

He made his motivation very clear when he said: Australia is the lowest, flattest, hottest and driest continent on the earth and we have to manage it accordingly.

Of course, in Jack Beale’s day, in his political life, some things were probably a little less complicated (even less complex) than they appear to be now.

Certainly there was no Facebook, or Twitter or selfies when he entered politics in NSW in 1942 – some six years before

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Australia produced its very first hometrained PhD graduate. Thinking aloud and floating ideas might have been more attractive at a time when your critics faced you and the discussion was more civil.

Jack Beale was also in politics at a time of reconstruction after World War II. It was a period when people of vision saw a need to build a different Australia – a better Australia.

And it was one where research and education were seen as vital to the building of that better Australia – a stronger Australia that earned its place in the world because of the contribution it was willing and increasingly able to make.

They thought a lot about the future in those days – and it was clear that they had learnt from history and didn’t want to repeat it.

I wonder if we can say the same of our thinking about the future today.

Of course we have to change.

Presuming that “she’ll be right” because it most often has been is no longer an option – surely.

And what has been described as the national motto, that is “no worries”, doesn’t serve us well either.

Why would the world care if we appear not to care: no worries; she’ll be right?

Of course, we are frequently told that our future competitiveness cannot be underpinned by our natural resources alone.

We are a nation in “transition”, we hear.

But to what; and how?

There is not likely to be any country in the world with all the answers. But as we decide the what and the how, if we decide we want to act, we can observe and we can learn. Because we do know that nations all around the world are resetting their economies.

We know that new technologies are pushing smart companies to the lead.

New industries and new sources of wealth are emerging. New skills are required for workers at all levels as economies change. A new culture of risk and reward is spreading.

Countries at all levels of development are now focusing on the capabilities required for building new jobs and creating wealth.

And they are acting now to secure the skills, investment and international alliances for their future.

At the core of almost every agenda is science, technology, engineering and mathematics (which I will refer to from here as science). It is the almost universal preoccupation now shaping the world’s plans.

It is a preoccupation that crosses all boundaries of language, culture and geography.

We too need to recognise that it is the knowledge that science will offer, and the sensible application of that knowledge to agreed goals, that will build a stronger Australia.

Australia must forge its path in step with the rest of the world.

We must remain in the game with a differentiated and readily adaptable economy that supports the aspirations we have for the country. And we must ensure that we bequeath a planet that can sustain the coming generations.

I put to you that these aspirations are not exclusive and that science is at their core.

Whether it is our climate, our health, our ageing population, our food supply, our economy or our security, it will be scientific discovery and the use of scientific knowledge that will give us the capacity to respond.

None of this is new – indeed, it is widely accepted.

Wherever I go, I hear that science is important and Australia should be good at it, something the Commonwealth’s Commission of Audit also identified. I

even hear it confidently asserted that the outlook must be rosy: after all, we are often told that in science we’re clearly punching above our weight.

So – she’ll be right. No worries.

But is that true? Not really. Some recent and comprehensive forthcoming work done by my office provides some interesting indications.

We compared our performance with that of 11 western European countries, the United States and Canada. It is clear that our best are very good.

We do well amongst the group in terms of our share of the world’s top 1% of cited research papers; but our average (field weighted) citation rates are below all of them.

Our patenting rates are poor, and the linkages between our researchers and business are among the worst in the OECD. Less than one in three Australian researchers work in industry; half the OECD average of 60% and substantially less than the US, where some two in three researchers are in the business sector.

Just 1.5% of Australian companies developed new to the world innovations in the latest year for which statistics are available, compared to between 10 to 40% in other OECD countries.

That, as I say, is our current performance.

Looking to the future – by which I mean looking into schools – we sit in the middle of the pack for primary and secondary students’ performance in science and mathematics literacy.

While I accept that indicators such as these are not all perfect, they do offer an insight into where Australia sits overall.

Bluntly, we are middle-of-the-road.

Not better – not punching above our weight as we so often declare in a fit of misguided and unhelpful enthusiasm. I think it is no coincidence that we sit where we do.

Australia is now the only OECD country that does not have a contemporary national science and technology, or innovation strategy.

Our science investment and policies are too heavily dependent on so-called “terminating program” grants, funding offsets and sporadic commitments to infrastructure. And worse, they have suffered from a lack of coordination.

FEATURE •

WHEN IT COMES TO INNOVATION

ACHIEVEMENT, SAYS CHIEF SCIENTIST

Lecture on the Global Environment in Sydney. His paper “There are no Free Rides to the Future” ruffled ubb’s address …

If we are to build both capacity and capability we need strategic investment supported by good planning and longterm commitment.

When we try to begin a conversation here about Australia’s future needs, we get told that starting salaries for science graduates are (apparently) low, therefore there is no market pull, so pull your head in.

We need a conversation now in which we talk about how we support science to do all the things we need it to do.

And how we make sure that we have the right science – and that we ask the right questions.

We need science that: • Gives us the knowledge to understand the challenges we face • Expands the toolkit we can bring to confront those challenges • Connects Australia to global science – to give and receive • Gives us a shared vocabulary, in which hard things can be talked about and tackled.

We need the science to inform the judgement and we need the conversation to get the action.

The United Kingdom, the EU, Canada, the United States, China, South Korea, and many, many other countries around the globe, have prioritised science funding as an important foundation for future sustained growth.

I do believe that we need to be bold – with well thought through but bold initiatives that position us for the future.

So let me put my version of a strategy to you tonight. It would be underpinned by four main objectives: Competitiveness: science must underpin a differentiated and readily adaptable economy, one that is globally competitive and one that will enable all Australians to benefit from the opportunities that will follow.

We can learn from what has been done in the UK and the US, in particular.

There they have introduced structural arrangements that support innovation and ensure that at least a proportion of public money going to private companies is focused on areas where there is need, advantage and outcomes which can be taken to market. They encourage linkages between researchers and the business sector. They encourage the flow of ideas and knowledge into new products and services.

learning through inspirational teaching.

Research: Australian science will contribute knowledge to a world that relies on a continuous flow of new ideas and their application.

Like many other countries, we can develop strategic research priority areas – not using all available funding support, and not neglecting basic research that is the foundation of so much knowledge that we can apply. But we can and should align, focus and scale.

International engagement: Australian science will position Australia as a respected, important and able partner in a changing world, for both domestic and global benefit.

We should develop strategic

government-to-government partnerships that are funded. We should also look to using better the Australian science base and work within our region to establish an Asian Area Research Zone that facilitates work on shared priorities as well as building infrastructure.

What would such a strategy cost us?

Only effort, commitment and willpower.

What are the costs of inaction? The deficit we would leave behind. I hope our children will not find out.

The choice is ours to make.

If science is to flower and be applied to our practical workaday problems; if it is to be central to our future, we must be mindful of what it needs to be able to do for us what we want it to do.

And provide it.

Education and training: we prepare a skilled and dynamic science-qualified workforce, and lay the foundations for lifelong science literacy in the community.

There is a national interest and we would do well to remember it. Action in this area will require appropriate coordination and cooperation between different levels of government. We can learn from others, including federations, about how to support teachers both in-service and pre-service, and how to use curricula and assessment to enhance

industryupdate.com.au

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• news

TENNANT SETS NEW BENCHMARK IN CLEANING the hopper and the air is pushed back up through the centre of the cyclone continuing on to the nanofiber filter.

About 75 percent of the dust is removed at this stage, leaving only the smallest particulates that represent less than 10 percent of the original dust. This stage significantly reduces the amount of dust that enters the nanofiber filter, allowing for greater sweep time between filter shake backs.

The final stage incorporates a Donaldson Ultra-Web nanofiber filter which traps dust as small as 0.5 microns on the outside surface and stops the dust reaching the inner filter. When the surface of the filter becomes dusty, the filter is shaken aggressively to dislodge the dust, which falls back into the hopper.

Increased performance … S30 mid-sized sweeper

Tennant Company has recently launched the T17 battery powered ride-on scrubber and the upgraded S30 mid-sized sweeper, to complement its full line of cleaning solutions.

These innovative, high performing products are designed to tackle the harshest environments while reducing the cost to clean and providing a safe facility for your employees and customers. The T17 is available with the largest battery of its class, offering continuous cleaning of up to 8 hours on a single charge.

The S30 is the industry’s only sweeper with a 3-stage filtration system equipped with a cyclonic pre-filter. These additions are expected to be strong sellers in the manufacturing market and undoubtedly will set new standards in cleaning.

T17 Battery Powered Ride-on Scrubber The T17 is the optimal scrubber for increased runtime and productivity.

Available with the largest battery size in its class, the T17 offers up to 8 hours of continuous cleaning. Combined with a substantial 285L solution tank and a large cleaning path of up to 1,320mm, you spend more time cleaning and less time draining and refilling.

The T17 is equipped with patentpending technology for excellent water recovery that reduces slip and fall hazards in your facility. Achieve exceptional water recovery, even on turns, with Tennant’s Dura-Track swinging rear squeegee, high performance dual vacuum fans and

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Tennant’s new water trap technology.

The T17 also comes standard with a full wrap around steel bumper and front soft cushion rollers to protect the machine and your facility from unintentional impacts. Optional extras such as the rear squeegee guard and the Falling Objects Protection (FOP) certified overhead guard, further protects your operator and facility.

Another key feature of the T17 is its ability to achieve consistent, costeffective cleaning by locking the optimum machine settings to reduce operator errors that can produce inferior results.

The 1-Step Start Button System simplifies operator training as the entire system can be activated with the push of a single button. Maintenance is simple, with tool free access to all squeegees and scrub brushes, and easy to identify yellow maintenance touch points.

Nominated for the 2014 ISSA Innovation Award, the T17 integrates performance, simplicity and sustainability to deliver exceptional cleaning results.

S30 Mid-sized Sweeper Tennant’s popular S30 mid-sized sweeper has been upgraded with the optimised SweepMax Plus Dust Control System, to increase performance and dust control in heavy industrial applications.

The upgraded filtration system effectively controls fine dust and collects all types of debris found on the ground to ensure a virtually dust free floor surface.

Tennant’s S30 is the only mid-sized

sweeper with a cyclonic pre-filter. This means less dust reaches the filter, resulting in fewer shake backs, increased filter life, and more time spent sweeping.

SweepMax Plus Dust Control System The first stage of the SweepMax Plus Dust Control System deposits 60 percent of the dust picked up off the floor into the hopper using a Perma-Filter. This stage slows down the air so the suspended dust falls into the hopper. From this stage, only 40 percent of the original dust moves through to the next filtration stage.

At the second stage, the dust enters the cyclonic filter and is directed into multiple “cyclones” forcing the air to spin downwards. Once the air reaches the bottom of the cyclone, the dust falls into

Safety Enhancement New to the machine upgrade is a ThermoSentry heat sensor located in the path of the system airflow from the hopper to the vacuum fan. This senses the air temperature passing through the vacuum fan and shuts off the fan if the temperature exceeds 70˚C. This upgraded feature helps prevent fire if the debris in the hopper ignites, protecting the operator and the facility. The nanofiber filter is also UL-Certified flame retardant to increase safety.

Optimised for performance, safety and simplicity, Tennant’s new T17 and S30 machines deliver consistent and effective results to help reduce your cost to clean, improve your facility image and provide a safe working environment for your employees and customers.

Contact Tennant for more information or to request a free demonstration of the T17 or S30.

Tennant Ph: 1300 8366268 (TENNANT) www.tennantco.com.au

Safety and simplicity … the new T17 rideon scrubber

NEWS •

NEW PROGRAM TO GIVE MANUFACTURERS A COMPETITIVE ADVANTAGE Ian Macfarlane MP, Minister for Industry The Australian Government is putting in place the policy framework that gives Australian businesses opportunities to be productive, competitive and sustainable.

The Australian manufacturing industry is incredibly diverse, producing everything from food to pharmaceuticals to smelting steel.

It contributes over $100 billion to Australian GDP, employs around 920,000 Australians and contributes nearly a quarter of total business expenditure on research and development. However, manufacturing in Australia has been growing at a slower rate to the rest of the economy and is in the midst of a fundamental change.

From an economy based on farming and agriculture, through to manufacturing and commodity based industries that have been the mainstay of our economy in recent decades, we are now on the cusp of a third wave – the transition into higher

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value-added industries that are based on innovation, research and the sophisticated skills base of our workforce.

To help ensure that Australian manufacturing makes this transition successfully, the Government has launched its new $50 million Manufacturing Transition Program, which will assist with grants of $1 million to $10 million to help them become more competitive and sustainable. Successful applications will require industry investment also.

Australian manufacturing must move with the changing economy to new areas of growth and specialist expertise.

We need to capitalise on our areas of competitive strength and tap into global supply chains.

The Manufacturing Transition Program is about guiding manufacturing businesses through this process, with a greater emphasis on higher-

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value, knowledge-based advanced manufacturing where Australia’s specialised knowledge and skills give us an advantage in the intensely competitive global market.

Together with economy-wide incentive mechanisms to boost investment, we are streamlining industry assistance and supporting manufacturers to invest in their own future by moving up the value chain.

A key challenge for Australian manufacturing is to transform their operations in order to gain a competitive advantage in the face of strong import competition, rapid technological advancement and changes in consumer preferences.

Meeting these challenges will require advanced production technologies as well as expanded production scales.

These two ingredients for success can be very expensive and difficult to implement, and the Manufacturing

BAC High-Density Drawer Storage

Transition Program addresses both.

It is about enabling capable Australian manufacturing firms with a competitive edge to sharpen that edge, by moving into advanced manufacturing or boosting production capacity if they have already made that shift.

The Manufacturing Transition Program is designed to help businesses move or expand into higher value or niche manufacturing activities and build skills in higher value and knowledge intensive activities.

Through suitable capital investment projects, the Program will enhance Australian manufacturers’ ability to compete in new or growing markets.

This in turn will create new high skill job opportunities for Australian workers and improve the profitability and sustainability of Australian manufacturing businesses.

More information is available at: www. business.gov.au or by phoning 13 28 46.

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www.bacsystems.com.au to order the latest BAC Catalogues industryupdate.com.au

11

• NEWS

Laser profile scanner Pressure transmitters & Level sensors

Force & load cells

Accelerometers

Bluetooth strain gauge

FLIR Systems has released the new TG165 Imaging IR Thermometer – a thermal imager and IR spot meter combined for rapid, easy troubleshooting.

The TG165 is a powerful, affordable, compact tool that lets you see invisible heat patterns, measure temperatures accurately and conveniently store images and measurement data for reporting.

Built around FLIR’s exclusive Lepton micro thermal imaging camera core, the TG165 eliminates the blind guesswork of troubleshooting by combining a single spot IR thermometer with the power of a thermal camera in a rugged, compact package anyone can use.

This unique combination of technologies speeds troubleshooting, making it easy to find invisible hot and cold spots from a safe distance so you can investigate and solve problems quickly.

Fast and easy to use, the TG165 lets you get right to work with no training required. Its dual lasers visually mark the edges of what is being measured and the cross hairs pinpoint the center point of the measurement area. The TG165 is designed to withstand a two-meter drop, making it rugged enough for industrial professionals while offering the simplicity valued by do-it-yourself homeowners.

“The TG165 bridges the gap between current generation IR thermometers that offer no imaging capability, and FLIR's market-leading thermal cameras, said FLIR President and CEO, Andy Teich.

“By leveraging our new Lepton core’s revolutionary price, size, and low power consumption, the TG165 transforms one of the most commonly used measurement tools into a discovery device that gives facility maintenance workers,

Powerful and affordable … the new TG165 Imaging IR Thermometer

contractors, electricians, HVAC techs, and homeowners greater capability to solve heating and electrical issues quickly and safely.”

FLIR SYSTEMS Australia Pty Ltd Ph: 1300 729 987 www.flir.com

LINK BETWEEN UNEMPLOYMENT AND POOR HEALTH

Material testing machines

Leak testing

Thermal imaging camera

Endoscopes

Universal calibrators Bestech Australia Pty Ltd U14, 44 Garden Bvd, Dingley VIC 3172 Tel: 03 9540 5100 (MEL) 02 9624 4233 (SYD) 0430 810 220 (QLD) Fax: 03 9551 5541 E: enquiry@bestech.com.au @: www.bestech.com.au

12

FLIR LAUNCHES GROUNDBREAKING IMAGING THERMOMETER

industryupdate.com.au

Australia needs to get young people into fulltime work or training – not just to boost the economy but to improve people’s health.

In a recent address to the National Press Club, Australian Chamber of Commerce and Industry (ACCI) CEO, Kate Carnell, said there is a clear link between unemployment and poor health.

“And we need to do all we can to break it," she said.

At June 2013, 500,000 of the 3.1 million young Australians aged 15 to 24 did not have a job nor were they in full time or parttime education.

“This is a staggering number revealing that in addition to those officially classified as unemployed, around 194,000 have disengaged from the system entirely, with an additional 16,000 undertaking part time education but no work, said Ms Carnell.

"Not only are we missing out on the contribution they can make to economic

growth, we also know they are more likely to suffer poor health, which in turn makes it harder for them to find their way into the system.”

Australian Bureau of Statistics had found people who are long term unemployed are four times as likely as employed people to say that their health is only fair or poor (34% compared to 9%), are twice as likely to be a current smoker, are twice as likely to have back pain and are almost three times as likely to have mental health problems.

"So losing your job can have a significant impact on your health, which in turn makes it harder to get another job.

"This is a vicious cycle."

There’s also a link between lower education attainment and poor health.

National Centre for Social and Economic Modelling figures show that working age Australians who attained only year 11 school completion (or equivalent) are twice as likely to report a long-term health condition

NEW FACE AT WAREQUIP Warequip has appointed a new member to its sales team in the Healthcare Solutions division.

Elisha White joined the Warequip team two years ago in an administration and internal sales role.

Her new sales role will include supporting dealers with product knowledge and assistance and

growing products in the healthcare sector – a growing market for Warequip.

Elisha’s main focus will be in building customer relations, supporting distributors and showcasing Warequip’s well-known brands.

“I am looking forward to visiting

as those that completed tertiary education.

“The Head of Treasury, Martin Parkinson, has made it clear in a number of presentations recently that Australia has to increase its productivity by 3 percent each year if we are to maintain our standard of living, said Ms Carnell.

“Given we haven't managed this sort of increase for many years, and that we have an ageing population, the need for this lift in productivity is urgent.”

In a recent report the Grattan institute "Game Changers: Economics reform priorities for Australia", found that increasing participation rates could increase Australia's GDP by $50 billion by 2022.

Along with changing the tax mix, improving participation rates can deliver the biggest injection into future growth of all achievable economic reforms.

“But government can't be expected to do this alone, business also has a leading role,” said Ms Carnell.

and servicing our distributors and creating new opportunities in the healthcare market and product awareness,” Elisha said.

Elisha recently completed a Diploma in Business Administration and plans on further study to develop her skills and expertise. www.warequip.com.au

SERIES PART 1 •

EVER SEEN A WHEEL GO SIDEWAYS? OMNIWHEELS - THE NEXT GENERATION – NOW ROLLING INTO THE 21st CENTURY

Who would have thought one tiny wheel would have such a major impact on industry globally?

A small Australian company created a wheel that can move independently in all directions nearly a decade ago and it is starting to change expectations of what a wheel can really do.

Generically referred to as an omniwheel, Rotacaster Wheel Pty Ltd is taking on the traditional wheel and castors market and it is scoring some impressive wins with it’s unique patented rotacastertm – the wheel 2.0. While omniwheels have in the past been limited to conveyor transfer and hobby robotics applications, the rotacastertm has been developed primarily as an industrial and commercial floor wheel with superior ride quality, impact resistance and load capacity.

Not only does it provide the first real commercially viable alternative to the traditional swivel caster in more that 100 years, its construction substantially reduces the risk of lost rollers making far more suitable for mission critical conveyor transfer and pipe rolling applications.

This new capability opens the door for product designers and developers to a range of advantages (see below) that these types of wheels can offer over a swivel castor, transforming not only existing products but the potential to develop totally new products around this new found functionality. The potential applications of these wheels are endless.

They can be used across a broad range of applications, with the potential to reduce workplace injury while simultaneously increasing productivity. The best example of that is Rotacasters own patented self supporting handtruck, the Rotatrucktm, which has transformed an industry standard tool that has done the same thing in the same way for centuries (see how in the next edition).

The swivel castor while is undoubtedly a great innovation, despite its maturity, it is still only a part solution. The majority of manually moved mobile products other than extremely light ones, still tend to incorporate two swivel and two fixed castor wheels in order

to maintain a level of directional control and they react differently depending on which end you push from. Despite this, we still see operators pulling carts rather than pushing them, introducing what is an undesirable ergonomic practice.

While a benefit of the swivel castor is its fluidity and reactiveness in directional change, this in itself can be an issue as it requires an operator to continually use micro adjustments to maintain directional control when pushing, resulting in this propensity to pull rather than push the cart. Rotacasters overcome this as their fixed primary axis provides inherent directional tracking and control in the desired direction and a consistency in user experience irrespective of which end you push from.

Rotacaster wheels currently have four key applications – manual materials handling, conveyor transfer, and robotics applications and as a smart alternative in the conventional wheel and castor wheel.

The revolutionary Rotacaster has been nearly 25 years in the making.

It was first developed – largely out of frustration – by Henry Guile, an innovative young Australian tradesman.

Like most of us, Henry found shopping trolleys on swivel casters were too restrictive, lacking directional control.

There had to be a better way.

So in 1990 he began investigating the creation of a wheel with unlimited movement potential.

A religious man, Henry was inspired by a biblical reference in the first chapter of Ezekiel that describes “a wheel in the middle of a wheel.” While Henry passed away before seeing his passion realised his son Graham finally worked out how best to

make the wheel and so the Rotacaster multidirectional wheel was born.

The company launched in 2005 and the final design was an engineering feat that revolutionised the very nature of the wheel.

This small Newcastle-based start-up company has a burgeoning global distributor base, bringing Rotacaster wheels to all continents.

Its network spans countries such as South Korea, Israel, South Africa, US, Canada, Mexico, Italy, Taiwan, Netherlands, Germany, Austria, Scandinavia and the UK. With potential in an ever increasing number of interesting application including areas such as disabled mobility, lawnmowers, barbecues, luggage, prams and transport and staging equipment, Rotacaster is constantly engaged in R&D to develop variants of the wheel specific to industry needs and providing solutions to manual materials handling challenges.

Earlier this year Rotacaster entered into a licencing and mutual supply agreement with US material handling specialist Magline Inc., for Magline to build and distribute the Rotatruck in the USA. Rotacaster also imports and distributes Maglines product range in Australia.

Closer to home Rotacaster ergonomic handtrucks can be found in major supermarkets throughout Australia including Woolworths and Coles as well as Masters hardware, Liquorland and BWS liquor stores.

Goodman Fielder also uses Rotacaster crate trucks to handle bread crates within it’s NZ facilities, while BOC gas uses Rotacater's specially designed Gas Cylinder trucks with a lift assist mechanism to handle the new Viper Cylinders on and off stillages.

Other major clients include: • PFD National Wholesale Foods • Norco • Australia Post (international mail transfer tables) • NRMA – roadside assistance vehicles (bunded battery storage transfer) • Amatil Coca-Cola – Neverfail delivery trucks • Good Guys • Better Electrical • Brad Jones & Dick Johnson Racing • Melbourne National Art Gallery Put simply, Rotacaster’s ground-breaking wheels provide a potentially disruptive technology to the traditional wheel and castor market.

The rotacaster is an Australian designed and manufactured product with patents around the world.

The current range includes 125mm (made in Australia) and a 48mm (currently made in the US) wheel.

Rotacaster plans to soon extend the range to include a 80mm wheel with plans up to 200mm and beyond.

The rotacaster offers possibly the only commercial alternative to the traditional swivel castor wheels for multi-directional manouverability (mobility) worldwide.

In short, Rotacaster has re-invented the wheel.

Rotacaster Ph: 1300 768 222 www.rotacaster.com.au NEXT EDITION – How Rotacaster can reduce workplace injury and simultaneously increase productivity in the supply chain

HOW THEY WORK While a swivel caster the relies on the wheel being able to change direction using an offset swivel mount, an omni-wheel maintains a fixed orientation in regard to its fixing while still allowing movement in any

direction using the rollers on its outer circumference.

SOME OF THE KEY ADVANTAGES • Simplicity and variable mounting options – Can be fitted as any fixed wheel can be – no swivel, not offset, no detours.

• Reduced housing or foot-print required – this allows the wheel to be

housed easily within rather than under the product or the need to allow for clearance of the swept radius of a swivel caster.

• Greater directional tracking - even across inclines/sloping surfaces • Greater load stability – due to the fixed relationship of the centre of gravity of a load to the wheel-base.

• No castor lock between wheel sets –

they act independently to one another, allowing multiple wheel configurations to be used to improve load sharing and manouverability/mobility with a consistent push or pull experience.

• Ability to lever off a pair of wheels • Eliminates the need to allow room between stored adjacent units to cater for swivel offset when reversing out.

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13

• news

NOW YOU CAN BUY DIRECT FROM PACKAGING SPECIALISTS SIGNODE Signode, a leading supplier of packaging solutions, has launched a new online store so that customers can now buy direct.

Established more than 100 years ago, Signode manufacturers steel strapping, polyester strapping, angleboard protective packaging and seals.

It also is the direct supplier of a range of packaging machinery including stretch wrappers, carton sealers, strapping machines, associated hand tools and a range of other packaging consumables.

All of its Australian made products are manufactured from its Kurri Kurri, NSW and Derrimut, Victoria plants where the company currently employs over 120 employees.

Signode attributes its ongoing success to providing customers with total load containment and protective packaging solutions.

By carefully evaluating customer needs Signode has grown its brand to become a load containment leader.

Their expertise in load containment systems improves customer “uptime” and reduces downtime associated with inadequate or inappropriate packaging machinery and consumables.

Signode’s recognized equipment and associated product brands such as the Predator series of machines allow Signode to cover a large cross section of the marketplace.

The company’s broad range of stretch wrappers, carton sealers, strapping machines are all now available directly through SignodeDirect.

“Our extensive range of products enables us to provide customers with both the equipment and consumables required to safely strap/wrap and transport their products, says Mr Geoff Upton, National Sales and Marketing Manager of Signode Australia & NZ. “Providing a customer with a stretch wrapper is the easy part, helping them understand their total cost of packaging and making recommendations for further savings is what Signode is renowned for,” he says.

Signode’s sales, service and engineering teams enable them to evaluate not only the total cost of equipment ownership but also the types of consumables most suitable for their customer’s applications.

“Having a complete range of strapping accessories, pallet wrapping films including our very own GaleWrap orientated pre-stretched film enables us to evaluate just how much customers could be saving on packaging by selecting the right mix of products,” says Mr Upton.

As an Australasian manufacturer of Polyester plastic strap as well as APEX, Magnus, USLM lashing steel strapping, Signode’s understanding of load containment is matched by few. “Our experience and product diversity enables us to observe, evaluate and make the recommendations our customers have come to rely on because of

New service for Signode customers … buy packaging products direct

the savings we’ve traditionally identified for them,” says Mr Upton.

Signode is highly recognised for servicing the top tier of Australian businesses including BlueScope and Austral Bricks. However, what makes this Australian manufacturer unique is its commitment to facilitating an even playing field regardless of whether a customer is a corporate entity or a local food manufacturer.

“Launching SignodeDirect is a pivotal moment for our organisation, says Mr Andrew Dallison, Managing Director Signode Australia & NZ. “SignodeDirect enables us to make our quality, Australian made products and industrial packaging expertise more accessible to everyone.”

SignodeDirect enables customers to buy products traditionally bought in large quantities from a manufacturer in much smaller volumes.

With the current challenges of Australia’s

manufacturing industry Mr Dallison remains optimistic about keeping its Australian manufacturing sites operational long into the future. “We know Australian businesses will support Australian made products if they are accessible and reasonably priced, SignodeDirect does just that – it enables customers to buy directly from us and reap the rewards of dealing directly with the manufacturer.”

Signode complements its consumable products with an extensive range of hand tools, general purpose packaging and strapping equipment.

Also, the company can custom design and commission inline fully automatic packaging systems.

Signode Australia & New Zealand Ph: 1800 685 824 www.signodedirect.com.au

Unlimited Pallet to Pallet transfer options Solutions for both Inline and Stand-Alone work flows

BBJ Materials Handling offer a range of Pallet Inverters which can be built into production lines or be used as a stand alone machines.

Our range spans the gamut, from budget models to heavy-duty inverters that can handle wide and heavy loads.

Stand-alone models include machines that turn 180˚, 90˚ and even machines with Stand-alone Inverter no rotation mechanisms. The popular FS range is used for forklift loading/ unloading and all the other models can be used for forklift as well as pallet truck loading/unloading at CMYK floor level.

Our range also includes four inline inverters that can be integrated seamlessly into your workflow.

We work with automation companies to create systems incorporating pallet stackers, dispensers, conveyors, layer pickers, slipsheet inserters and pallet wrappers. This is extremely cost effective as there is a reduction in personnel and forklift costs while safety levels are dramatically increased.

BBJ Materials Handling can create a custom solution for your needs. Contact us today.

For all your Materials Handling needs contact Mob: 0422 464 176 • Web: www.bbjmaterialshandling.com.au Inline Inverter

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materials handling

Pallet Inverters • Pallet Stackers/Dispensers • In-line Palletisers • Load Tippers/Upenders • Forklift Attachments Automated Robots • Pallet Racking & Storage • Container Loading/Unloading Solutions

10/09/14 1:43 PM

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15

• NEWS

ABB LAUNCHES WORLD´S MOST POWERFUL UNDERGROUND CABLE SYSTEM Leading power and automation technology group ABB has set a world record for HVDC cable technology.

It successfully developed and tested a 525 kV extruded high-voltage direct current (HVDC) cable system to make renewable energy installations more efficient and costeffective.

This latest innovation will more than double the present amount of power (about 1 gigawatt) to flow through a cable across distances of 1500 km, up from less than 1000 km, while keeping transmission losses under 5 percent.

The new cable offers a 64 percent capacity increase over 320 kV, presently the highest voltage deployed for this type of technology.

By enabling more power over greater distances with reduced losses, ABB’s new 525 kV cable technology offers solutions for countries and utilities seeking to enable their electricity transmission systems to integrate more renewable energy being generated by distant solar and wind installations. A single pair of 525 kV extruded HVDC cables could for

example transmit enough power from giant offshore wind farms in to supply two million households.

“This major technology breakthrough will change the feasibility of renewables projects and play a defining role in using underground and subsea high voltage cables to integrate renewables over long distances ” said Ulrich Spiesshofer, CEO of ABB. “Our collaboration with Borealis has yielded great results and we are very pleased with this partnership.”

The new 525kV cable system, with a power rating of up to 2,600 MW, can be deployed in subsea and underground applications, making it ideal for applications where power must be efficiently delivered through densely populated or environmentally sensitive areas or coastal and open-sea applications.

The new technology offers savings in capital and operational expenses. It also supports the development of DC grids where ABB removed a key technology hurdle with the development of the hybrid HVDC breaker.

The innovative cable system consists

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Major breakthrough …

ABB’s HVDC cable system

of cables, utilizing a new DC cross-linked polyethylene (XLPE) insulation material developed with Borealis, a recognized industry leader as well as termination and joints.

HVDC cable links are essential components of future sustainable energy systems that will need to transmit vast amounts of electricity over long distances,

often across or between countries. ABB is a global leader in high-voltage cable systems with a worldwide installed base across applications including city centre infeeds, oil and gas platform power supplies, subsea interconnections and the integration of renewables. ABB has commissioned more than 25 DC cable connections and almost 100 AC cable links around the world.

NEWS •

HOW DOES MECHANICAL SOIL STABILISATION TECHNOLOGY HELP MINING? Soil stabilisation is the process of eliminating voids, cracks and uneven soil and embankment levels where erosion, settlement or extreme wear may occur.

These conditions can be further accentuated by the various on-site operational activities which can lead to fluctuating soil conditions and configurations that can then have undesirable implications to both man and machine on the mine site.

From a geohydrological point of view, the aim of soil stabilisation is to improve the weight bearing capabilities and performance of soils, sands, and other ground conditions.

The primary aim of soft soil strengthening in and around mine sites is designed to lead to: • An increase in the stability of embankments • An increase in the load bearing capacity of the soil • A reduction in the active load stresses on retaining walls • The prevention of liquefaction and other geohydrological problems • An improvement in the deformation properties of the soft soil in order to reduce settlement, reduce the time for settlements, and to reduce horizontal displacement Soil stabilisation also leads to an increase in the dynamic stiffness of the soft soil, which in turn reduces the vibrations to the surroundings and improves the dynamic performance of the substrate under normal geological conditions.

For other applications such as mine rehabilitation, the use of soil stabilisation technology helps overall ground remediation by creating an environmental barrier, stabilising the contaminated ground and creating an effective geohydrological barrier.

A number of stabilisation technologies and methods have been used over the last two decades, however in more recent years a number of companies have developed polymer cell matrix structures that provide direct mechanical stabilisation of the soil.

One new example is the GEOHEX™

erosion control system, which is engineered to prevent soil subsidence, promote ground and turf stabilisation, enabling maximum use of land, reduce surface water runoff and increased water conservation by the use of direct mechanical soil stabilisation.

This lightweight, long lasting and innovative soil retention system has been specifically engineered to be laid in any weather with minimum ground preparation and with virtually no training whatsoever.

Laboratory tested to withstand a maximum load bearing capacity of 720 tonnes per square metre when filled with soil, the GEOHEX™ erosion control system can be used in a range of mining applications including those that require the stabilisation of roads on mining sites as well as drainage stabilisation in hardstands, haul roads and truck parking areas.

According to the makers of the GEOHEX™ erosion control system, A Plus Plastics, when laid flat, two lightweight pieces are required to make one square metre and with its hexagonal cell-like design, the GEOHEX™ erosion control system is engineered to provide a strong ground reinforcement system.

Due to its soft soil binding capabilities, the GEOHEX™ erosion control system also provides a number of other advantages including dust suppression – an important benefit in country like Australia, where mining sites invariably also contain of fine, clay-like particles on the top soil.

According to the company, “While the GEOHEX™ erosion control system is engineered to have a range of ubiquitous soil stabilisation applications, its inherent high load bearing capacity and strong and rigid cell like structure means it has a variety of applications across the country including mining, agriculture, equine and irrigation.”

For further information visit: www.geohex.com.au or call 02 9603 5322

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17

• NEWS

BIGFOOT FROM WAREQUIP HAS LANDED Warequip, a leading supplier of materials handling equipment and an importer of Taylor Dunn Battery Electric Vehicles, has released the new generation burden carrier – the Taylor Dunn Bigfoot.

The Taylor-Dunn Bigfoot has been designed and engineered to give the operator a better ergonomically designed seating area, which increases comfort and performance.

Ergonomic features include increased operator platform length, tilt steering wheel and adjustable bucket seats.

The Bigfoot is equipped with latest generation AC technology and is available with 36 or 48 volt power sources making it ideal for most applications.

Standard inclusions in the Taylor Dunn Bigfoot are LED headlights, non-skid texture coated floor, dual cup holders and recessed tie downs along each side.

The Bigfoot comes with a large range of optional extras to suit your requirements.

If the vehicle is being used outdoors you can make it an all-weather vehicle by adding customised steel or fibreglass cabin, windscreen, doors, and even sliding

Comfort and performance … the Taylor Dunn Bigfoot

windows.

The Taylor Dunn Bigfoot can be customised to move people around by adding a second row of passenger seating increasing the capacity to four.

It is ideal in maintenance applications as

a standard unit, or add a ladder rack, deck canopy or roof to ensure tools are kept safe.

The new Taylor-Dunn Bigfoot available at Warequip is a burden carrier which offers the ultimate versatility in

load capacity, vehicle configuration and performance.

Warequip Ph: 1800 337 711 www.warequip.com.au

STATE TRAINING SERVICES

Australian Apprenticeships Support Services

Customer Support Centre

1300 772 104

sts.aac@det.nsw.edu.au 18

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Contact us today to hear about all the benefits of engaging apprentices and trainees in your business. www.training.nsw.gov.au facebook.com/StateTrainingServices @NSWSTS

INDUSTRY UPDATE HOT SUMMER GIVEAWAY - 6 PACKS TO BE WON

WIN A HIGH-VIZ PACK VALUED AT $550!!

Industry Update Manufacturing Magazine has teamed up with OZtrail Leisure Products to keep you safe this summer.

Best of all we are giving away 6 Summer Safety Pack prizes that will ensure you are protected from the elements, kept hydrated and comfortable during the long hot summer that has already arrived!

EACH PACK IS VALUED AT $550 In each Safety Pack prize you will receive:

Powder Handling Systems Concept to commissioning

Contemplating a System Upgrade, or new Plant?

Below are some of our building blocks we use in system design.

Breaking Sacks Sack Emptiers

Easy to clean sanitary design.

For flours, sugars, spices, cosmetics, seeds - almost any powder or granular material.

New Sievmaster with Check Sieving

Moving and storing Powders -

High Vis Orange Pack (3 in total) Description: • Blue Tongue Hi-Viz Orange 2L Hyd Pack • Tradie Hi-Viz Arm Chair Orange • Surveyor Hi-Viz Arm Chair Orange • Deluxe Gazebo Hi-Viz Orange (300D) 3x3

IBC’s

Intermediate Bulk Containers are transport and metering items in process work. The IBC large valve in the base showing cone valve ensures controlled feeding and complete discharge.

High Vis Yellow Pack ( 3 in total ) Description: • Blue Tongue Hi-Viz Yellow 2L Hyd Pack • Tradie Hi-Viz Arm Chair Yellow • Surveyor Hi-Viz Arm Chair Yellow • Deluxe Gazebo Hi-Viz Yellow (300D) 3x3 All you need to do to win one pack is to write in 30 words or less how your workplace will benefit by receiving a FREE OZtrail Hot Summer Safety Pack.

To enter go to www.industryupdate.com.au and look for the summer giveaway icon on the home page.

Conveying Powders Pneumatic Conveying

Moving bulk powders and granules by vacuum, lean or dense phase systems.

Vacuum Conveyor

All these great products are available through

Product details:

High Viz Gazebos Available in High Visibility Orange and Yellow which both meet AS4602 material standard and US fire retardant standard CPAI-84 Surveyor High Viz Arm Chair Available in High Visibility Orange and Yellow which both meet AS 4602 material specification

Feeding Powders Flexible Wall Feeder

For accurate controlled batch feed or continuous process feeding, automatically.

Mid size feeder

Moving Objects -

Tradie High Viz Arm Chair Available in High Visibility Orange and Yellow which both meet AS 4602 material specification

Vacuum Assisted Lifting

For safe and effortless moving of sacks, cartons, pails etc.

Eliminates muscular injuries.

Lifting a 20 kg sack

Blue Tongue High Viz Hydration Packs BPA free 2L hydration reservoir plus 15L of internal storage

The Professionals in Powder Handling Vacuum lifting, and Packaging.

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19

‘BEST OF THE BEST’ HONOURED AT SYDNEY AWARD CEREMONY The “best of the best” NSW students, teachers, training organizations and employers were recognized for their outstanding achievements at a glittering ceremony in Sydney earlier this month.

More than 900 guests attended the 2014 NSW Training Awards held at Darling Harbour hosted by the NSW Department of Education and Communities.

Finalists in 18 categories from across NSW gathered for the award presentations, hosted by the NSW Minister for Education Adrian Piccoli.

NSW Training Awards Patron and inaugural NSW Apprenticeships Ambassador Bert Evans addressed the large gathering, congratulating the finalists on their outstanding achievements.

Blackwoods, Australia’s leading industrial supply company, joined the NSW Training Awards 2014 as an Alliance Partner for the

first time.

Graham Luckman, Blackwood’s National Category Manager for Equipment, presented the Large Training Provider Award to TAFE NSW - Western Sydney Institute.

Mature aged apprentice Mark Hardy, trained by TAFENSW – North Coast Institute was named Apprentice of the Year.

Mark has completed apprenticeships in Electronics and Electrical and is now into his third apprenticeship in Air Conditioning and Refrigeration.

Married with two young children, he is employed by Mackie Electric and Refrigeration Pty Ltd. Winning the major award is “surreal”, he told guests. “It’s very humbling … I don’t think I have done anything extraordinary.”

Kenny Ng won the Excellence in Manufacturing Award, sponsored by

Graham Luckman, Blackwood’s National Category Manager for Equipment, presents with Large Training Provider Award with NSW Education Minister Adrian Piccoli

Manufacturing Skills Australia.

Kenny, trained by TAFE NSW – Sydney Institute, has a Diploma of Engineering – Advanced Trade.

He is now studying a Bachelor of Engineering in Mechanical and Mechatronics at University of Technology Sydney.

The NSW Training Awards are conducted annually by the NSW Department of Education and Communities

(DEC) to recognise outstanding achievement in the vocational education and training sector.

NSW winners will compete with winners from all states and territories (with the exception of the VET in Schools Student of the Year) at the Australian Training Awards to be held in Adelaide on November 21.

For further information visit: www.trainingawards.nsw.gov.au

MINISTER’S MESSAGE The NSW Training Awards acknowledge and celebrate the success of our state’s outstanding apprentices, students, teachers, training organisations and employers.

I congratulate the winners and finalists on their fantastic achievements, and the organisations who have been recognized for their innovative approaches to high quality

training.

The NSW Training Awards winners and finalists show how vocational education and training can change lives for the better.

The NSW Training Awards recognise the ‘best of the best’ and many of our finalists will progress to representing our state in national and international competitions.

Last year’s winners went on to take out six national titles and have emerged as ambassadors for training excellence on the

international stage.

Behind the stories of these people you will find a diversity of skills, trades and personalities. It is not surprising that many of the people honoured at the NSW Training Awards will emerge as the leaders of tomorrow, with a solid commitment to their trade or industry, as well as community service.

As the Baird Government embarks on a record infrastructure program, we must have the skills and knowledge in place to support

this growth.

I am confident that with the high quality training being delivered through our internationally recognized vocational education and training system, we will have the skilled workers and expertise to deliver on these projects, making NSW the number one state for prosperity and economic growth.

Hon Adrian Piccoli MP Minister for Education

APPRENTICE OF THE YEAR A DEDICATED FAMILY MAN Mark Hardy is a worthy winner of the NSW Training Award’s highest honour for an individual – Apprentice of the Year.

As a mature aged apprentice, Mark has proven his thirst for knowledge by completing apprenticeships in Electronics and Electrical.

He is now into his third year

apprenticeship in Air Conditioning and Refrigeration.

He sees the future of his work as firmly in the digital age and recognizes that many aspects of the electronics/electrical and refrigeration trades are merging.

The future is automation through electronic controls, he says.

“If it’s not connected to the

Internet and controllable via Wi-Fi, iPhone or Android or smartphone then it’s only a matter of time before it is.”

Trained by TAFE NSW – North Coast Institute, Mark is employed

by Mackie Electric and Refrigeration Pty Ltd. And life is certainly busy.

Mark is married with two young

children and if he’s not at work or studying at TAFE, he may be on duty as a retrained firefighter with NSW Fire and Rescue.

Being named Apprentice of the Year is “so surreal” he told guests at the Awards ceremony in Sydney.

“It’s very humbling to be accepting this award … I don’t think I’ve done anything extraordinary.”

AWARD WINNER WITH STRONG PASSION FOR MANUFACTURING Kenny Ng is a compelling example of what can be achieved when you have tenacity and passion for the manufacturing sector.

Kenny won the award for Excellence in Manufacturing in recognition of his many achievements in engineering and mechanical trades.

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industryupdate.com.au

Sponsored by Manufacturing Skills Australia, the award recognizes a person who demonstrates excellence in a chosen field and can be a role model to inspire others to pursue a career in manufacturing.

Kenny Ng certainly fits the bill. Trained

by TAFE NSW – Sydney Institute, he has progressed through his trade as

a maintenance fitter to a Diploma of Engineering – Advanced Trade.

He is now studying a Bachelor of Engineering in Mechanical and Mechatronics at University of Technology, Sydney.

Kenny has developed the skills required to operate at the highest levels of

modern manufacturing.

At the World Skills competition against the best of the best he was awarded a silver medal in 2011 and gold medal in 2013.

“I wouldn’t be able to do any of this if it wasn't for the teachers at Sydney Institute of TAFE,” says Kenny.

LIST OF WINNERS INDIVIDUAL AWARDS 2014 Apprentice of the Year (Sponsored by TAFE NSW) Winner: Mark Hardy Trade: Electrical (Electrician) - Electrotechnology Electrician Certificate III Trained by: TAFE NSW - North Coast Institute Employed by: Mackie Electric and Refrigeration Pty Ltd Finalists: Jake Frew, Andrew Godwin, Jean-Pierre Manolo, James Totman, James Wolters 2014 Trainee of the Year (Sponsored by State Training Services) Winner: Joshua Lodge Vocation: Laboratory Operations - Laboratory Techniques Certificate IV Trained by: TAFE NSW - Hunter Institute Employed by: Hunter Valley Training Company Hosted by: Eraring Energy Finalists: Bree Constable, Victoria Cooper, Stephanie Dewar, Phililip Mihajlov, Eden Paull 2014 Aboriginal and Torres Strait Islander Student of the Year (Sponsored by the NSW Skills Board) Winner: Jameela Smith Vocation: Community Services - Employment Services Certificate IV Trained by: ORS Training Solutions Employed by: The ORS Group Pty Ltd Finalists: Kalinda Merton-Simon, Esther Smith

2014 Vocational Student of the Year (Supported by Australian Business Apprenticeships Centre) Winner: David Bridge Vocation: Advanced Diploma of Meat Processing Trained by: Response Learning Employed by: Gundagai Meat Processors Finalists: Amber Dobie, Dianne Frizza 2014 VET in Schools Student of the Year (Sponsored by The Bright Future Campaign) Winner: Keagan Size Vocation: Agriculture Certificate II Trained by: Public Schools NSW, Tamworth Employed by: Double C Pastoral Company School: Farrer Memorial Agricultural High School Finalists: Shannon Clayworth-Condon, Erin Fidgeon 2014 VET Trainer/Teacher of the Year (Supported by Daily Telegraph) Winner: Steven Atkins Employed by: TAFE NSW - Western Sydney Institute Finalists: Kirk Trease, Dan Winson

2014 Small Training Provider of the Year (Supported by Rotary) Winner: Evolution Hospitality Institute Finalists: Australian Airline Pilot Academy, The Mask Academy 2014 Large Training Provider of the Year (Sponsored by Blackwoods) Winner: TAFE NSW - Western Sydney Institute Finalists: Barrington Training Services; McDonald’s Australia Ltd INDUSTRY EXCELLENCE AWARDS Excellence in Electrotechnology Sponsored by NECA Group Training Jonathon Clack - Illawarra Excellence in Manufacturing (Sponsored by Manufacturing Skills Australia) Kenny Ng - Southern Sydney Excellence in Trade Skills (Sponsored by Unions NSW) Stephen Coyle - Illawarra

ORGANISATIONAL AWARDS 2014 Industry Collaboration Award (Sponsored by Group Training Association of NSW & ACT) Winner: Barangaroo Skills Exchange Finalists: Northern Rivers Aboriginal Health Cluster; Thiess F2E Indigenous Pre-Employment Program

2014 School Based Apprentice/Trainee of the Year (Sponsored by The Bright Future Campaign) Winner: Savannah De Oliveira Trade: Hairdressing Certificate III Trained by: TAFE NSW - Sydney Institute School: Lucas Heights Community School Finalists: Georga Cruckshank, Leo Stanoevski

2014 Small Employer of the Year (Supported by TAFE NSW) Winner: Trakka Pty Ltd Finalists: Simmo’s Automotive Group, Telstra Licensed Store Queanbeyan

Phil Darby Memorial Award (Sponsored by Australian Industry Group) Daniel Brown - Western Sydney Special award for a Woman in a Non-Traditional Trade or Vocation (Sponsored by Women NSW) Amba Groeneveld - Illawarra Top Apprentice in Vehicle Trades (Sponsored by Motor Traders’ Association) Mitchell Conley - Illawarra

2014 Large Employer of the Year (Sponsored by William Angliss Institute) Winner: Wyong Shire Council Finalists: Charles Sturt Campus Services Ltd, Hyne Timber

NSW APPRENTICES ARE WORLD CLASS, SAYS AWARDS PATRON Few Australians have done more for advancing the cause of apprentices and vocational learners than Bert Evans.

He has spent a lifetime to try to improve the apprenticeship and traineeship programs in Australia and has been at the forefront of initiatives to increase participation levels.

Bert was awarded the prestigious Life Time Achievement Award at the 2013 Australian Training Awards.

As Patron of the NSW Training Awards

and inaugural NSW Apprenticeships Ambassador Bert continues his distinguished service to industry and support for vocational education and training.

He is a great supporter of the NSW Training Awards, encouraging apprentices and trainees to “never stop learning.”

“We’re looking for potential leaders, said Bert. “The (NSW Training Award) nominees are all world-class and inspirational.”

Awards like the NSW Training Awards,

which value practical trades and qualifications, are crucial to building Australia’s future, he says.

“In this global market, the only real competitive advantage we have is the quality of our people, and so much of that is due to vocational training and education.”

“Our people are among the best in the world and so often there’s just a hair’s breadth between the winners.

“There are so many people out there who are doing a good job.”

BLACKWOODS A PROUD PARTNER OF THE NSW TRAINING AWARDS Graham Luckman, National Category Manager, Blackwoods was proud to present the Large Training Provider Award at the NSW Training Awards 2014 ceremony in Sydney.

Blackwoods, Australia’s leading industrial supply company, has joined the

NSW Training Awards 2014 as an Alliance Partner for the first time.

Mr Luckman presented the Award to Sue Westbrook, Associate Director of TAFE Western Sydney Institute.

Blackwoods, offers a broad range of power transmissions, fasteners, electrical

and safety products, engineering supplies and metals.

The company enjoys a close working relationship with the NSW Department of Education and Communities and is an avid supporter of NSW apprentices and trainees.

NSW Training Awards project manager Edith Macintosh, is delighted to have Blackwoods on board.

“We look forward to working together in 2014 and beyond,” she said.

For more information on Blackwoods visit: www.blackwoods.com.au or 13 73 23. industryupdate.com.au

21

Atlas Copco Impact Wrench The LMS8-series impact wrenches deliver true raw power and extremely fast tightening.

The innovative and unique grease retaining system ensures maximum tool performance with long service intervals. For an impact wrench, the LMS8 also has extraordinarily low vibration levels. Once you have experienced the feel and great performance of the LMS8 there is no substitute.

An extremely powerful motor and a highly efficient clutch give the LMS8-series unrivalled

power-to-weight characteristics, allowing for very fast torque build up.

The unique Grease Retaining System (GRS) allows for much longer service intervals.

Because the grease stays in the clutch, low viscosity grease can be used this decreases friction and increases performance. All in all, this results in a very consistent, high performance tool.

Atlas Copco Blackwoods Ph: 13 73 23 blackwoods.com.au

Safe-T-View Mirror Guard Dog Low Profile Cable Protectors The Full Dome Acrylic Safety mirror is ideal for forklift and pedestrian safety.

Suspended directly from the roof down into the centre or end of pallet racking aisles, the Dome mirror has a broad view which allows forklift drivers to see movement to the left or right as they approach an intersection. The curvature and clarity of a Safe-T-View D900 Full Dome, gives the best possible image size relating

to reaction time and helping to avoid workplace collisions. Lightweight (4kgs), Impact resistant Acrylic, 900mm diameter.

Safe-T-View Blackwoods Ph: 13 73 23 blackwoods.com.au

These compact low profile models protect multiple cables and hoses up to 19mm in Diameter. They provide a safe and easy crossing for both cars, trucks, forklifts and pedestrians. Although weighting between 4 and 7 kg per .91m piece, 1 and 2 channel models can handle up to 11.8 tonne axle load and 3 & 5 channel models are rated at 15 and 21 tonne respectively. Whether cables are crossing warehouse floors, leads between

machines on a manufacturing site, or power cables at outdoor fairs and events, these low profile cable protectors are a simple easy method of protecting assets and people.

Checkers Blackwoods Ph: 13 73 23 blackwoods.com.au

WORKHORSE CLOTHING HAS ARRIVED!

From cool lightweight options to rugged classic work wear, the Workhorse team have combined years of customer insights with our experience globally sourcing quality products to develop industrial strength apparel for our demanding industry.

We start with the proven, hard wearing fabrics Cotton Drill and Denim. Those fabrics have been relied on for centuries to provide the strength required for seriously tough work, and they form the foundation of the Workhorse Range.

The classic twill weave, defined by the diagonal texture you see on your apparel, is characteristic of the diagonal weave used in the production of ultra-modern carbon fibre materials for its strength.

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Choose Green

18V Slide Brushless Impact Wrench

18V Slide Driver Drill

WR18DBDL(HJ) • Brushless motors are 30% more efficient than conventional models and generate more power providing higher torque levels and workload capacities • Rotational speed selector allows 4 speeds to be selected enabling a wider range of applications • Impact rate changeover mechanism enables the user to select between the single and continuous mode.

• Includes: 2 x BSL1850 batteries, cooling charger and carry case

DS18DSDL(HJ) • 13mm single sleeve metal keyless chuck with automatic spindle • Ergonomic soft grip handle • Compact & lightweight with convenient belt hook • Externally accessible brushes facilitating easy service • Ultra bright white LED for improved visibility • 22 stage adjustable clutch and 2 speed gear box • Includes: 2 x BSL1850 batteries, cooling charger, carry case and driver bit

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125mm 1200W Angle Grinder

5.0Ah 18V Slide Li-ion Battery

G13SE2 • 1200W motor • Paddle (deadman) switch • Shaft lock button for easy wheel change • Two position anti vibration side handle • Tool-less wheel guard • Lightweight at 1.9kg

• The 5.0Ah 18V Li-ion battery with brushless motor delivers up to 200% longer running time on a single charge, compared to the 3.0Ah • Same size and weight compared to the 3.0Ah • Fully compatible with the entire Hitachi 18V slide range Part No 0191 0536

Part No 0104 5711

*Hitachi provides 2-year warranty on 5.0Ah battery

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www.blackwoods.com.au/hitachi

• ELECTRONEX FEATURE

ELECTRONEX ATTRACTS BUMPER CROWD Electronex – The Electronics Design & Assembly Expo was held last month at Australian Technology Park in Sydney – and attracted more than 1200 trade visitors and delegates.

The expo, which alternates annually between Sydney and Melbourne, attracted visitors from all states as well as New Zealand and the South Pacific region.

Over 90 companies were represented on stands at the two-day expo.

Exhibitors showcased new technologies, components, contract manufacturing services, manufacturing equipment and supplies for the Australasian electronics

sector.

Designers, managers, engineers, technicians, manufacturers and system integrators discussed their specific requirements with industry experts, comparing the latest products and solutions to help them in their business.

Test and measurement companies and contract manufacturers reported strong interest.

Noel Gray, Managing Director of show organiser Australasian Exhibitions and Events said: “We were delighted with the visitor attendance and support from the industry for this specialised industry event.

“The industry has obviously been going through some major changes with larger companies moving their manufacturing facilities offshore and local suppliers have had to adapt and look at new sources of business.

“Speaking to companies on the floor it was evident that some are doing very well whilst others are finding it difficult to adjust to the changing market conditions in Australia.”

Mr Gray said there is no doubt that the companies represented would benefit from the new contacts and business opportunities the expo created.

Electronex is Australia's only dedicated expo and conference for the electronics

industry.

Electronex will be held next year at Melbourne Park Function Centre in September.

For details contact AEE on 03 9676 2133 or email: info@auexhibitions.com.au

NEW EUROPLASMA TECHNOLOGY CHANGES THE FACE OF ELECTRONICS

Belgium based Europlasma, a world leader in low pressure plasma technology, has introduced its nanocoating systems for the electronics industry under the Nanofics brand name.

Nanofics refers to nanoscaled functionalization into the core of complex shaped materials and products.

Plasma can be considered as the fourth state of matter. By adding energy matter can be transformed from solid to liquid to gas to plasma. In plasma the molecules are

decomposed in neutral and charged particles that will interact with the surface of the material.

Europlasma’s plasma technology is created by an electromagnetical discharge of a gas at low pressure and low temperature.

In recent years low pressure plasma technology has been improved to achieve polymerization of monomers on materials, depositing real nanocoatings on the surface and adding new and permanent functionalities to the substrate.

And the range of materials and/or products is virtually endless.

Europlasma’s R&D centre constantly treats and evaluates new materials. It has extensive experience and knowhow in treating electronics, plastics, metals, paper, woven and nonwovens.

Innovative plasma processes allow

to deposit coatings with high levels of hydrophobicity and/or oleophobicity for use in the effective corrosion protection of electronics, from bare components to complete, assembled electronic hand held devices. This improves the lifetime and the reliability of the device to a large extent.

The machines make use of a proprietary method to tune the plasma power, which enables a stable and effective plasma polymerization process. The machines also have a unique electrode design to maximize the uniformity of the deposition, and to minimize the batch-to-batch variability.

These and other unique features of the Europlasma machines were developed during more than 20 years of intensive R&D and are patented and patent pending by Europlasma.

Europlasma’s Product Manager Peter

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Martens said: “The Nanofics machines can be used to coat the printed circuit board (PCB), individual electronic components, electronic subassemblies, or the whole electronic device.

If applied on the subassembly or device level the coatings have shown to give a very good protection against ingress from water or other liquids. If applied on the PCB or component level the coatings also demonstrate a very good protection against corrosion from water or more aggressive environments such as sweat or salt mist. Europlasma works with each individual customer to find the best coating solution for his product.”

Europlasma products are available now from Kobot Systems.

Kobot Systems Pty Ltd Ph: 08 9307 8178 www.kobot.com.au

ELECTRONEX FEATURE •

THERMO FISHER UNVEILS HIGH PERFORMANCE ULTRASONIC FLOW METER GE’s Measurement & Control business has launched the PanaFlow Z3 process flow meter to its portfolio of ultrasonic liquid flow meters.

PanaFlow Z3, available from Thermo Fisher Scientific Australia, joins a new generation of industrially-designed Panametrics flow meters delivering high performance in a sleek, compact package.

The Z3 uses three-path technology and new, ultra-reliable electronics for peace-of-mind measurement of nominal temperature liquids.

It offers process and industrial customers ultrasonic benefits and lower cost of ownership than non-ultrasonic flow meters.

This includes: • Integrated flow cell with fully enclosed transducers and buffers is rugged, compact and easy to handle. Transducers are fieldreplaceable with no process shutdown necessary.

• Equipped with ultra-reliable electronics for low risk, repeatable measurement.

• Three-path technology provides better accuracy and peace-of-mind redundancy.

• Incorporates Panametrics expertise for

Portable Calibrators

Compact and sleek … the PanaFlow Z3

flow measurement in difficult applications.

“Customers who have older technology flow meters now have an ultrasonic alternative for process flow measurement,” said Tom Michalowski, global product manager for liquid flow at GE Measurement & Control.

“The Z3 gives them the accuracy they need without the maintenance, installation and calibration costs associated with other flow technologies.”

Thermo Fisher Scientific Australia Pty Ltd Ph: 1300 735 295 www.thermofisher.com.au/ge

ELECTRONICS CONFERENCE HAS TONGUES WAGGING The SMCBA Conference 2014, staged concurrently with the Electronex expo, has once again been hailed a great success.

Now in its 26th year, the conference featured local and international guest speakers who shared information critical to successful electronic product and system engineering.

Four international experts presented the latest material on High Density Interconnect Technology (HDI), Best Practices in Electronics Assembly, High Mix Low Volume Manufacturing, Understanding Design for X Elements, Package on Package Technology and Embedded Technology.

Attendees were highly impressed with the high quality of presentations at each session and appreciated the opportunity to interact with speakers after the sessions.

International speakers included electronics experts Happy Holden, Chuck Bauer, Phil Zarrow and Mark Laing.

Local presenters included Mark Steiner, Ken Galvin and Terry Clitheroe.

In addition to the regular conference sessions IPC training and certification programs were conducted by two SMCBA

GE

Master IPC Trainers for the IPC-A-610 “Acceptance of Electronics Assemblies” and the rework component of IPC 7711/7721 ”Rework, Repair and Modification of Electronic Assemblies.”

Both training programs were well attended by new and recertifying students.

SMCBA Conference sponsors included Assembly Specialists, Embedded Logic Solutions, Entech Electronics, GPC Electronics, Hetech, Machinery Forum and QualiEco Circuits P/L. In recognition of the contributions made by the Association’s founding President, Ron Tripp and Vice President, Ed Hale scholarships were awarded this year to Han Min Thu and Tim Welsh. Both are new to the industry and worthy scholarship recipients.

Next year’s conference will be held at the Melbourne Park Function Centre from September 8-10.

GE offers high precision field portables to commission, maintain and calibrate high accuracy and smart instrumentation used in today’s process industry. These portables help to ensure control instrumentation can perform to closer tolerances, increasing both quality and productivity and providing a guaranteed level of accuracy and a lower cost of ownership.

Applications: • Testing, commissioning and calibrating process instrumentation •

Electrical, frequency, pressure and temperature

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Switches, trips and alarms

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Gauges, indicators and recorders

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Positioners and converters

For more information, please contact infoIndustrialAU@thermofisher.com or visit thermofisher.com.au/ge

For all enquires about SMCBA membership, services, IPC training and certification and the conference Ph: 03 9571 2200 or visit: www. smcba.asn.au industryupdate.com.au

25

• MOTORS & DRIVES

SPEED OF DELIVERY KEY TO SEW’S SUCCESS IN WA Atlas Iron, one of Australia’s fastest growing iron ore companies, understands the value of reliable delivery of its product.

The company has grown from a one-man operation in 2004, with a market capitalisation of $9 million, to a current workforce of around 600 and a market capitalisation of nearly $800 million.

So when it came time to increase the materials handling capacity of its Utah Point stockyard and berth facility in Port Hedland, WA, Atlas Iron was confident in selecting SEWEURODRIVE gearboxes for its new 7,500tph (tonnes per hour) reclaim conveyor system on the back of the existing units in operation at the facility.

The expansion of Atlas’ allocation at Utah Point’s Stockyard 2 facility followed Atlas’ 2010 acquisition of Aurox Resources and provided Atlas with timely access to scarce port capacity at Port Hedland and the ability to export up to 15Mtpa (million tonnes per annum) of iron ore through the combined Utah Point stock yards.

The original conveyor system at Port Hedland Port Authorities Utah Point Multi-User Bulk Export Facility has been operating trouble-free since 2010, carrying close to 20 million tonnes of iron ore in that period, is testament to the quality and reliability of SEW-EURODRIVE gearboxes.

Trevor Hughes, Nepean Conveyor’s General Manager – WA, said SEW-EURODRIVE gearboxes ticked all the boxes when it came to cost, reliability, service and performance, but it was the speed of delivery that was the key feature on this project.

“We had a very quick turnaround with this project and SEW was able to deliver on time.

“It was a critical part of the contract, and SEW supplied us with the gearboxes within the timeframe that we required,” he said.

Mr Hughes explained that the gearboxes and motors were the longest lead item on the project, but says that’s always the case when building a conveyor system.

“Our customer, Atlas Iron, had given us a deadline that we absolutely had to meet. SEW guaranteed that they would meet that deadline, and they did it without any issues at all,” Mr Hughes said.

He explained that there was a turnaround time of just five months between contract signing and project completion, and was proud to announce the successful hand over of the material handling system was on time.

“Nepean Conveyors specialises in fully integrated, turn-key, mining conveyor systems for both overland and underground applications, and while this stockyard conveyor is not large

Quality and reliability … Atlas Iron’s new conveyor drive at Port Hedland

compared to many we have built for the industry, it does play a vital role in Atlas’s supply chain, with reliability a key issue.

“While the conveyor is presently only running on demand, it is designed to run 24/7 and will be running continuously in the coming months,” he said.

Mr Hughes explained that while the Utah Point Stockyard 2 conveyor is not long in length by industry standards, it was not a straightforward application.

“The design of the conveyor had to incorporate existing infrastructure from another stockyard (Stockyard 1) with the new conveyor feeding on to a conveyor from Stockyard 1 via a transfer tower and surge bin system.”

The new conveyor system is currently fed by an interim solution using front-end loaders, which load iron ore onto the conveyor.

“While this doesn’t necessarily impact on the actual gearboxes, or how the conveyor belt is driven, this interim solution can affect the dynamics of the conveyor belt itself, especially how the conveyor belt performs when product is loaded onto the conveyor,” Mr Hughes said.

“And while Atlas Iron called for a similar conveyor system that was already operating in Utah Point Stockyard 1, we still needed to work closely with SEW on the design of the conveyor in terms of capacity and other technical requirement.

“The SEW team in Perth assisted us with all our technical requirements, including calculations for load and thermal ratings for that particular drive,” he said.

Bryan Brookes, SEW-EURODRIVE’s IG Products Manager – WA, said being able to assemble gearboxes at the company’s Heavy Industrial Solutions division in Melbourne was a huge advantage for his many clients when it came to the timely delivery of equipment and parts.

“We carry a huge range of stock in Melbourne, so we can build gearboxes to order in a very, very quick time.

“Our competitors cannot match our turn-around speed, or our service."

For example, in an emergency we can supply gearbox parts in a hurry and/or build a new large industrial gearbox in just a few days,” Mr Brookes added.

“When we quoted on this project, the client wanted a quick delivery and we managed to meet all their requirements,” he said.

“We received the order from Nepean Conveyors late in December 2012 and the two drive assemblies were delivered on time for the scheduled completion date of early May 2013.”

Mr Brookes said the two conveyor drives SEWEURODRIVE supplied were the company’s robust X-series bevel helical gear unit - size X3KR220 with a capacity of 101kNm. “The X series was designed from the ground up around six years ago, and has proven to be one of the most durable and flexible gearboxes on the market.

“The robust, universal gear unit series can be optimally adjusted to the task due to finely, stepped torque ratings, making the gearboxes suitable for a broad range of heavy industry applications.”

He said the key features of the helical and helical-bevel X-series gearboxes, which have a rated torque capacity of up to 475 kNm, are their thermal ratings, price and delivery.

SEW-EURODRIVE has a close working relationship with Nepean Conveyors in the Eastern states of Australia, but this was their first project together in WA. SEW-EURODRIVE Ph: 1300 739 287 (SEW AUS) www.sew-eurodrive.com.au

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• MOTORS & DRIVES

HIGH PERFORMANCE COUPLINGS IN A COMPACT DESIGN The high-performance ROBA-DS shaft couplings transmit the torque backlashfree and with high torsional rigidity.

They compensate for shaft misalignment and are both wear and maintenance free.

On the sizes up to 150 Newton metres, mayr power transmission are going to extend its standard hubs for mounting the shafts by a radially divisible hub – for easy and fast installation, even in difficult

ambient conditions.

Available from Transmission Australia, the ROBA-DS servo couplings with split clamping hubs guarantee easy and fast installation, even in difficult ambient conditions.

They are suitable for large shaft distances and in all applications, in which the drive aggregates must not be moved any more.

Short dimensions, little installation

space requirements, reduced weight and low mass moments of inertia – the ROBADS servo couplings win over customers due to their high performance density.

They are able to transmit high torques even at comparably small diameter, which makes them the ideal shaft couplings for dynamic drive systems with high speeds.

These couplings are made of steel and high-strength aluminum alloys, which forms the basis for the extremely compact design.

The couplings compensate for radial, axial and angular shaft misalignments by means of the flexible disk packs. This way, they protect the bearings from unwanted wear and tear and prevent unnecessary downtimes and costs. In order to achieve backlash-free torque transmission, the disks

in the fixing area are treated with a special blasting procedure. The ROBA-DS disk pack couplings are robust and reliable.

They are temperature-resistant, wear- and maintenance-free and transmit the torque with very high torsional rigidity. Therefore, they are especially suited for applications in extreme ambient conditions.

The ROBA-DS servo couplings are available as double-jointed couplings with a connection plate or a variable-length sleeve. Their compact design, the short installation times and the high performance density make these couplings a particularly efficient and economic solution.

Transmission Australia Pty Ltd Ph: 03 9755 4444 www.transaus.com.au

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Help reduce maintenance costs on overhead cranes LOAD LIMITERS

ROPE AND CHAIN CRANES AND HOISTS: • Helps reduce the risk of accidents • Protects against overloading of Crane and supporting structures • Quick and easy installation and available for all capacity cranes • Available preset or easily calibrated on site • Helps reduce maintenance costs • Minimizes down time • Automatic reset by reducing the load CONDUCTOR BAR • Available in steel and copper • Quickly and easily installed • Supports required only every 1.5m • Also available in a compact cluster range

SIDE PULL PREVENTERS/ROPE GUIDE PROTECTOR Prevents side pulling and protects rope guides and drums on most multi-fall Cranes and Hoists.

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MOTORS & DRIVES •

NEW SAFETY OPTION FOR MOVIFIT DRIVE UNITS SEW-EURODRIVE has extended its comprehensive range of safety technology to include the integrated S12 safety option for MOVIFIT FC/MC drive units.

Safety technology from SEW can be implemented in most applications – from control cabinet technology with integrated or independent axis monitors to decentralised technology alike.

SEW-EURODRIVE now offers the integrated S12 safety option for its decentralised MOVIFIT FC/MC drive units, used for constructing modular and flexible conveyor systems. The two option card versions S12A and S12B support different numbers of safety-related inputs and outputs.

The new S12 option offers the additional safety functions STO (safe torque off), SS1a/c (safe stop 1), SLS (safely limited speed) and SDI (safe

direction) on top of the standard MOVIFIT functions. The SLS function can be easily applied using the EI7C/(FS) simple motor integrated encoder.

The safety functions are an integral element of the MOVIFIT modular system.

SEW-EURODRIVE’s MOVITOOLS MotionStudio engineering software is used to program the S12.

SEW-EURODRIVE’s S12 safety option is a cost-effective, integrated safety solution. It can be used either independently or as a fieldbus slave with PROFIsafe via Profibus or Profinet.

The inputs can also be set as 1- or 2-channel, and they can read OSSD (Output Signal Switching Device)capable sensors such as light grids and scanners.

The safety option is useful wherever materials need moving, e.g. on roller

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conveyors, rotary tables, electrified monorail systems for light loads. This is particularly relevant for the intralogistics sector.

SEW-EURODRIVE Ph: 03 9933 1000 www.sew-eurodrive.au

WORLD'S FIRST ‘RARE EARTH FREE’ AUTOMOTIVE DCT MOTOR LG Innotek, a leading global components manufacturer, has developed world's first "rare earth free" automotive dual-clutch transmission (DCT) motor.

The development of the new DCT motor and associated manufacturing and quality control equipment will lead to its production by LG Innotek early next year.

The motor marks an important breakthrough since it will ease concerns among automakers about their reliance on uncertain rare earth supplies. Rare earth elements are usually used in materials for automotive motors, but they are difficult to source and are subject to sharp price increases when supplies dwindle.

There are only small and concentrated reserves worldwide of the rare earth minerals, which are often used to provide magnetic properties for automotive motors.

This new motor also reflects LG Innotek's efforts to protect the environment since the mining, refining and disposal of rare earth minerals can cause environmental damage.

Minerals like Neodymium (Nd) and Dysprosium (Dy) are considered essential in the manufacture of DCT motors due to their magnetic properties.

The automotive industry has been studying alternatives to rare earth minerals, but it has faced difficulties because other materials were not as suitable.

The DCT motor is a core driving

Important breakthrough … LG Innotek’s new "rare earth free" DCT motor

system component that is attached to a dual-clutch automatic transmission.

This motor powers the dual-clutch automatic transmission in a fast and precise manner to enable the switching of gears swiftly and smoothly to adjust to different driving conditions.

The dual-clutch automatic transmission equipped with the DCT motor is gaining attention in Europe and other developed markets since it delivers up to 12 percent better fuel efficiency than regular automatic transmissions and 5 percent better fuel efficiency than manual transmissions.

LG Innotek has developed its own technology in motor structure design and succeeded in creating the rare earth

free DCT motor that meets required performance standards, while being 4 percent lighter despite being similar in size to conventional DCT motors.

The company spent more than two years in developing the technology and registered 13 related Korean and foreign patent applications.

LG Innotek is focusing on developing electronic automotive components as part of the IT convergence in the automotive sector, of which the new DCT motor is an example.

The new DCT motor will start being produced at LG Innotek's automotive components plant in Mexico from early next year. www.lginnotek.com

www.qhdc.com.au 07 5593 4718 sales@qhdc.com.au industryupdate.com.au

29

• MACHINERY

ENGINEER WHO MADE THE ‘GUTTER PRESS’ INTO SOURCE OF GOOD NEWS

In 1946, a “bright spark” in Australia had an idea that was to revolutionise an industry, and change the face of the country’s architecture forever.

Fred Anderson was an electrical engineer with a flair for innovation, and he started-out as a manufacturer of electrical distribution boards. He soon got the idea of making “hinge pin wiring duct” out of sheet metal, and used a brake press to make it.

Before long, he realised that the press could be better utilised, and that guttering might be a good option. In 1953, he began manufacturing quad gutter, a generic profile and a popular one at that time.

In 1958, he came up with a new innovative profile of guttering – the legendary Nu-Line gutter. It was a brilliant idea that made fascia boards unnecessary.

This was put on the market in January 1959, and quickly created great interest in the building industry.

Sales went so well that the brake press could not keep up with the demand, and so a roll-form machine was purchased in 1961 and was soon rolling out lengths of Nu-Line gutter up to 15.5m long.

From the humble beginnings in Hearne Street, Fred and his son Don Anderson – the current CEO – have taken the company forward with product ideas and the foresight to acquire adjoining properties for expansion over the years, and progressively extended the factory buildings to meet demand.

Today, the factory complex covers more than 1.9 ha. As the local community will attest, the factory is an icon in Mortdale, having stood there for more than 60 years.

The company employs more than 150 staff in Sydney, 25 in Melbourne and 12 in Nowra. Their staff are loyal, enthusiastic, and enjoy participating in charity days – such as Jeans for Genes Day and the Salvation Army Christmas Appeal.

In recent times, the company decided to not only increase the capacity of its

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engineering workshop, but to expand its capabilities. The workshop had several manual lathes, but these lacked the remarkable capabilities of the latest CNC turning centres.

Additionally, the existing lathes and their operators were being increasingly asked to produce more complex components as the company’s product range expanded and required more complex shapes.

It was time to investigate new areas of machine and manufacturing technology, and the company’s Engineering & Maintenance Manager, David Bochkareff did some some research to identify a machine suitable for the envisaged tasks.

He could see that a CNC lathe in the world-famous Alpha range from 600 Machine Tools could be configured to deal with the increasing workload.

“One of our routine tasks is to regrind polyurethane rolls used to manufacture our Durakote product in our coil coating line,” he explained. “These are 250mm in diameter and 2m long, with a regrinding area of 1.5m.

“Most of this routine task – known as linishing – is undertaken by a sub-contractor, which means that it is not often possible to get a regrind done immediately, given that each one takes two hours.

“So, being able to do this job in-house on, say, a Friday afternoon, means that the coil coating line is not standing idle while waiting for a replacement roller,” he added.

The final choice was an Alpha 1550XS, from Colchester-Harrison, a Yorkshire-based manufacturer that began manufacturing lathes in the days when Queen Victoria was on the throne.

Managing director of 600 Machine Tools, Cliff Purser, said: “Offering up to 3m between centres, this is a big lathe, with a

Winning Ace … Pat O’Doherty (left) from 600 Machine Tools with David Bochkareff

swing over bed of 554 mm, an 15kW/20hp main motor, spindle speeds of 1–2000 rpm, and a spindle bore of 104mm.

“Despite the Alpha 1550XS generous machining capacity and size, the latest Fanuc OiTD control ensures that operators can approach this machine with the same confidence, ease of use, and simplicity of operation.”

Mr Bochkareff said the Fanuc control had helped the company’s tradesmen to make a smooth transition from manual lathe operation to CNC.

“The OiTD has many modes of operation that help us – Alpha mode helps the operator with a series of prompt pages, and the Manual Guide system is invaluable for more complex tasks.”

He added that the 600 Machine Tools team had gone out of its way to help, not only configuring the machine to complete the envisaged tasks quickly, accurately, and reliably, but also in installation,

commissioning.

They also helped to train Ace Gutters tradesmen to operate a CNC machine with a whole new range of capabilities.

Mr Bochkareff sees the Harrison Alpha 1550XS as a catalyst for change.

“After continuous physical expansion for almost 70 years, the company is now harnessing the latest technology for its engineering workshop. We’ve always worked hard, and CNC is now helping us to work smart.”

Mr Purser said: “Ace Gutters is an Australian-owned family business of longstanding that has built its reputation on quality and service, and a key factor has been its policy of purchasing only ‘best in class’ machines.

“No other lathes on the market today, including full CNC machines, can compete with the Alpha XS series for speed of production when it comes to ‘one-offs’ and small-batch turned parts. It’s an excellent choice for the busy workshops of Australia.”

600 Machine Tools Ph: 02 9674 4738 www.600machinery.com.au

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31

• MACHINERY

HEADLAND ADDS KALTENBACH TO ITS IMPRESSIVE EQUIPMENT RANGE German supplier Kaltenbach is the newest addition Headland’s extensive range of metal fabrication machinery.

Founded in 1887, and with more than 50 offices and nine subsidiaries around the World, Kaltenbach’s 125-year history in metalworking and metal fabrication is synonymous with innovation.

Recognised as developers of the world’s first CNC controlled circular saw, Kaltenbach now has more than 120,000 machines in production.

This includes bandsawing, drilling, painting, marking, and plate processing equipment for the manufacturing and agricultural industries.

Kaltenbach joins Headland’s range of quality sheet metal and metal fabrication equipment joining leading suppliers such as TRUMPF, OMAX, STUDER, KASTO, Makino and Nakamura Tome.

For more than 60 years, Headland has been associated with some of the world’s most reputable machinery brands.

As the largest Australian supplier of sheet metal machinery and metal working equipment, Headland has a dedicated Technical Services team located across Australia and New Zealand. www.headland.com.au

WHEN IT COMES TO METALWORKING, SWIFT SHINES

Metalworking artisans, Swift Metal Services has extensive experience in working with specialist metal such as brass as well as copper and bronze.

From brass contactors and copper parts through phosphor bronze contactors for the electrical industry, Swift Metal Services can cut, form and finish exotic metals to your specifications.

Swift’s experience and innovative metalworking approach combined with qualified welders/trades personal and the latest technology machinery, means Swift can guarantee each component it manufactures.

Swift provide the fastest turn-around with guaranteed quality in: • Machining • Drilling & punching • Thread rolling & tapping • High speed pressing • Metal stamping • Laser cutting • Forming & profiling • Tool making & press tool maintenance • Welding & brazing • Repetition fabrication These special services are applicable for all metals including stainless steel,

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industryupdate.com.au

Dependable quality … Swift Metal Services components

aluminium and carbon steels for a broad array of componentry.

Swift guarantees lead times, free delivery and dependable quality.

Swift Metal Services Ph: 1800 626 525 www.swiftmetal.com.au

MACHINERY •

NEW HURCO MACHINING CENTRE HELPS BOOSTS PRODUCTIVITY AND QUALITY Applied Machinery, one of the oldest and most respected dealers of new and used machinery in Australia, has recently installed a new Hurco CNC Vertical Machining Centre at Custom Plenum Creations in Wollongong, NSW. Custom Plenum Creations, a fabricator of automotive parts including high performance intake manifolds, is owned and operated by Ariel Banco.

The VMC machine was purchased to assist in production of the modified intake manifolds, converting what used to be a manual process to a fully automatic one that massively speeds up the production process.

Custom Plenum Creations designs and modifies intake manifolds for all types of engines including cars, quad bikes, and jet skis – essentially anything that is petrol or diesel powered. The modifications produce a significant boost in power.

The selection of the Hurco machine was based on Mr Banco’s own personal research and feedback from other CNC users.

The exact machine, a Hurco VM20i 4-axis model was selected after lengthy discussions with Applied Machinery over an extended period of time.

The comprehensive training package that Applied Machinery provides with all new Hurco machines provided Mr Banco with an insight into the machine's many capabilities and features.

Mr Banco was delighted with the machine's user friendliness.

“For someone that had never used a CNC machine before to be able to program it from day one is testament to just how easy the Hurco machine is to use,” Mr Banco said.

“The efficiency that the new Hurco machine brings is literally staggering. I simply take the design I have prepared on my computer, program it into the machine, set it in motion and walk away. The machine then carries out the modification while I can get onto other jobs,” Mr Banco said.

“Aside from the huge productivity and efficiency gains, another key benefit of the machine is that it allows for far greater accuracy and repeatability. The machine can continue to do the same thing over and over again which allows me to build up stock levels thereby allowing me to supply customers immediately,” Mr Banco added.

Mr Banco reports that throughout the whole pre and post purchase process Applied Machinery’s service has shone through. From the initial answering of numerous questions through to the actual delivery of the machine he has found the service from Applied Machinery outstanding.

“Since I’ve had the machine delivered back in early July I’ve had two other representatives from Applied come out and check up on how the machine is performing. That’s just great service,” said Mr Banco.

“Quite simply, the Hurco VMC will allow me to produce

Ideal choice … Mr Lee Wai Yip (left) General Manager, Hurco SE Asia with Mr Ariel Banco of Custom Plenum Creations

the very best intake manifolds without any compromise.”

With the many benefits that the Hurco Machine has already provided the future is looking bright for Custom Plenum Creations.

Mr Banco is conducting R&D into radiator and intercooling systems and other initiatives are on the drawing board.

Certainly other Hurco machines from Applied Machinery could be on the agenda.

Applied Machinery Australia Pty Ltd Ph: 03 9706 8066 www.appliedmachinery.com.au

industryupdate.com.au

33

• MACHINERY

MOBILE WORKSTATION BOOSTS PRODUCTIVITY In a busy workshop on any given day a worker leaves their work bay multiple times for various reasons, but each time they do so, safety and efficiency are compromised.

Now Bend-Tech – a Perth-based company with nearly 30 years experience in metal processing and fabrication – has developed an ideal solution.

Their latest innovation E-Hub is a mobile workstation that allows an operation to harness efficiency and boost safety, effortlessly connecting systems, tools, and culture directly to the workshop floor.

Built for a tough environment E-Hub saves time, enables accuracy and improves safety by enabling workers to stay on their bay to complete various tasks.

Maintaining a strong supervisor presence on the workshop floor is crucial to avoiding potential safety issues, and keeping your operation running efficiently.

E-Hub connects the worker to the supervisor.

The unit’s push-button call system immediately notifies the supervisor of an issue on a specific bay and initiates a timed response to that issue.

By alerting the supervisor to the need for action, the worker stays on the job and

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Wiring diagrams and manuals are often accessed off-bay by workers, but this costs valuable time; the diagrams and manuals accessed off-bay may also be outdated.

E-Hub allows instantaneous recall of upto-date, accurate wiring diagrams accessed on-line at the bay.

The diagram is displayed on the large monitor, and the worker can zoom to the area of importance ensuring an accurate diagnosis and faster repair.

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The supervisor can see instantly the clocking on and off of jobs enabling bays to be quickly re-allocated to other jobs.

The E-Hub can be applied to any busy workshop environment, but is particularly beneficial to mining.

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MACHINERY •

NUM UNVEILS NEW TWOCHANNEL CNC SYSTEM FOR MACHINE TOOLS

Swiss based CNC specialist NUM has launched its new two-channel CNC kernel designed specifically for developers of small to medium sized machine tools with four or five axes.

The Flexium+ 8 CNC provides an exceptionally cost-effective control solution that in many cases eliminates the need for a second CNC kernel.

NUM has also launched a new version of its 3D simulation software, which now includes kinematic equations to support advanced 5-axis machining applications.

The Flexium+ 8 CNC kernel offers two CNC channels and accommodates up to five axes, four of which can be interpolated.

At any one time, either CNC channel can be used to control a spindle motor and four axes, instead of the full complement of five axes.

This control flexibility helps designers to lower the cost of machines with complex synchronisation requirements.

For example, on a grinding machine, one channel could control two X/Z axes and a spindle to perform the grinding functions while the other channel controls two rear mounted U/W dressing axes.

Each channel can either run its own part program asynchronously and operate autonomously – much as if it had a dedicated CNC kernel – or the two channels can be synchronised. Control of one to five axes, or a spindle, can be passed on-the-fly from one channel to the other, to maximise use of available hardware resources.

Like all NUM CNC systems, the Flexium+ 8 firmware includes RTCP (rotation around tool centre point) and Inclined Plane functions.

Pioneered by NUM, the RTCP function provides enormous advantages

for precision 5-axis machining applications.

By very accurately controlling the machine’s rotary axes, such as a dual rotary tool-head or a table and cradle holding the part, the function enables the tool to be held in contact with the part, and at a constant angle, throughout the machining process.

For maximum flexibility, NUM offers two versions of Flexium+ 3D simulation software. One is designed for standalone use without a CNC system, as a production planning tool for verifying part programs. The other is fully integrated with the Flexium+ HMI (human machine interface) and is connected to the machine’s CNC system.

The Flexium+ 8 CNC kernel can be used with various NUM drives. For optimum performance it is best teamed with the company’s latest NUMDrive X digital servo drive modules. These drives are some of the smallest on the market and offer numerous configuration options to help designers minimise machine build costs through use of axis-appropriate technology. The drives use advanced DSP control techniques to maximise the CNC kernel-to-drive servo bus speed, and feature high loop bandwidths and special acceleration algorithms for uncompromised speed and positioning accuracy. A numerical processor in the CNC kernel, together with the precision number-handling capabilities of Flexium+ software, helps to ensure a high overall CNC resolution and facilitates ‘sub nano’ interpolation between axes.

Flexium+ 8 also features an inherently scalable safety architecture known as NUMSafe. A safety PLC built into the CNC system oversees all critical operations; in conjunction with NUM’s safe I/O modules and the safe motion monitoring circuits in NUMDrive X servo drives, this enables machine designers to implement high-integrity safety functions using minimal additional components. The safety architecture complies with the EN ISO 13849-1 machinery safety standard up to PL e, as well as the EN 61800-5-2 functional safety standard for variable speed drives, up to SIL 3.

NUM’s application support software covers a broad range of machining functions such as grinding, tool grinding, turning, milling, gear hobbing, shaping and finishing, as well as water-jet, laser and plasma cutting. www.num.com

VACUUM LIFTING SOLUTIONS

Our vacuum lifters can lift and move a huge range of products from 10kg to 2,000kg.

CALL US NOW ABOUT THE NEW JUMBO FLEX Now with 50kg lifting capacity FREECALL

1800 992 211 sales@millsom.com.au www.millsom.com.au

industryupdate.com.au

35

• MACHINERY

WHY IT MAKES SENSE FO TO PARTNER WITH RESE

RMIT STUDENTS HONE TECHNICAL S

Manufacturing is critical to the health of Australia’s institutions to take a forward-thinking approach to are ready to support our future workforce. Jonatha Much has been made of government’s lack of support for the manufacturing industry. It has far reaching effects on the economy, innovation and not least the lives of those who lose their means.

In the past 18 months carmakers have announced their doors will close and SPC has been bailed out (for how long?). The focus has been on larger manufacturers, but we tend to forget about the smaller businesses that are, well, going out of business.

Sixty-seven people in rural Gympie lost their jobs in November 2013 as local business JH Smith and Sons truck trailer factory, a stalwart of Gympie industry for 113 years, went into administration.

At the start of 2013, Spillane Fabrications, a stainless steel manufacturing company based in Brisbane, went into administration after owing the ATO $100,000 and trade creditors $30,000.

In South Australia, Penrice Soda Holdings shut down Australia's only soda ash operation following “extraordinary pressure” from imported soda. The list goes on. And, it seems, so does the accompanying despair.

The reasons for manufacturing’s decline vary. Ask someone in the car industry, such as Frank Stillwell or Dr Phillip Toner, Senior Research Fellow in the Department of Political Economy at the University of Sydney and Adjunct Professor at UTS Business School and they will tell you, as they told Australian Options magazine, “Particularly significant is a long-standing policy indifference to the manufacturing sector, bordering on hostility from central economic agencies such as the Treasury, the Reserve Bank and the Productivity Commission. This flows from a colonial cringe, the commitment to a neoliberal “free market” ideology and continued adherence to the orthodox economic doctrine of ‘comparative advantage’ – the belief that a nation should produce only those things for which it has a ‘natural’ or innate advantage over other countries.”

It seems all a bit complicated, however what is clear is that a blinkered

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view of manufacturing creates adverse implications for the economy and further trouble for all manufacturers.

What seems to be missing is the understanding that manufacturing and innovation contribute the most important advancements to science and technology.

Just ask the students at RMIT, who throughout the departments in this university, are benefitting from strong relationships with manufacturers and suppliers that have been set up by department heads.

Collaboration between universities, manufacturers and their suppliers are crucial to Australia’s advancement in economy, industry and future innovation.

Andrew Thompson is the Manager, School Tech Services & Facilities for Architecture and Design at RMIT. Speaking specifically about the students in his own department, Thompson believes that partnerships with manufacturers and suppliers, such as the one in place with Alfex CNC, allows students to “explore what they will do when they become architects and designers.”

This is essentially an upskilling approach and it will create future leaders and revive the manufacturing industry.

Some have already entered this realm.

Alfex CNC is a strong partner with RMIT. They supply a range of cutting edge CO2 and fiber laser technology for engraving, machining and cutting, as well as high quality CNC machine tools and routers. Hot water manufacturers Rheem and Rinnai support the plumbing and building division at Holmesglen by supplying a range of hot water systems for testing and maintenance purposes.

More manufacturers should adopt this upskilling approach.

“As a university we cater not only for higher education, but vocational education also,” Thompson says. “For vocational education, it is important that we move beyond training for current situations and use technologies that students will adopt and innovate in future. RMIT are early adopters of technology and this is something we

MACHINERY •

OR MANUFACTURERS EARCHERS

SKILLS WITH ALFEX CNC MACHINES

s economy. That’s why it’s important for tertiary o partnering with manufacturers and suppliers who an Jackson reports ...

THE MITSUBISHI CUTS EVERYTHING, EVEN YOUR COSTS.

NOW THAT’S APPLIED THINKING. have taken seriously for a long time.”

In the school of architecture and design, Thompson sees this partnership as an opportunity to become familiar with advanced technologies in computer-aided design and then link these skills with computer aided manufacturing.

“The aim,” says Thompson, “is to group complementary machines together so that students are imbued with a full understanding of how each machine integrates and how that integration may better their skills as designers and architects.”

Students and learning institutions wouldn’t be able to do this without manufacturing support; schools require the full backing of the organisation supplying the tools.

Jordan Buhagiar is the Laser Division Manager at Alfex CNC and says his company is more than happy to offer tools and support.

“We want to see manufacturing flourish in this country and we believe that by supporting institutions such as RMIT we can help give students necessary technical skills, create further innovation and ensure that the industry survives no matter what the socioeconomic climate.

“We also want to ensure that we

spend enough time with students so they upskill to the point where they can confidently walk into the industry of their choice and have an immediate impact.”

Thompson says that RMIT will always look for suppliers who make time for the students.

“We chose Alfex because they offer good local support. I can’t stress how invaluable that is to us, especially at the end of semester with school production schedules looming. When a machine goes down and students have deliverables we need to know that support is on hand before too many people are affected.”

Buhagiar says: “It is important for all manufacturers and suppliers to not only supply the tools but to ensure there is training involved as well as ongoing support. Without it, why bother starting a relationship.”

Awareness of manufacturing and the opportunities that advanced technologies within manufacturing can provide is crucial to this nation’s growth. Without manufacturing whole economies dissipate. So what better place to spread the message than in a learning facility where manufacturers can shape the minds and skills of future designers, architects and innovators.

All Mitsubishi lasers feature next generation cross-flow resonators.

This exciting, new technology results in outstanding savings on maintenance and running costs, whilst still delivering the class leading performance that you expect from Mitsubishi.

Laser gas usage can be as low as 3L/h, and a staggering 90% energy saving can be achieved in standby mode. Mitsubishi lasers are also surprisingly affordable, so there are savings all round.

Featuring laser power up to 6kW and sheet capacities up to 6000 x 3000mm, there’s a Mitsubishi laser for practically all applications.

For more information: Call: 03 9706 8066 Email: sales@appliedmachinery.com.au Visit: www.appliedmachinery.com.au

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37

• MACHINERY

MICUT OFFERS CUTTING EDGE CNC SOLUTION Since launching in Australia last year, MiCut has gained a solid reputation in the industry for precision cutting ability, competitive pricing and a myriad of high-quality technical features.

MiCut is a welcome addition to the market, with CNC-cutting customers indicating they support the return of a homegrown product after years of foreign imports.

Australian distributor SMENCO, has announced sharper pricing across the MiCut range to ensure they stay at the forefront of

this competitive section of the industry.

Managing Director SMENCO, Anthony England said: “The MiCut is an all-in-one solution and our customers really appreciate that – no hassles about fume extraction or cable tracks or having to put it together yourself, it’s a one-stop shop approach.”

The Micut profile cutting machine range has unmatched accuracy and robustness in its class. All machines are designed and built in Melbourne with many parts sourced locally.

MiCut believes simplicity is the key to

producing products that are easy to install, operate and maintain.

“We looked at existing CNC cutters on the market and came to the conclusion they were too complex and could be simplified, said a MiCut spokesperson.

“The result of that thinking is today’s MiCut which combines a simplified approach to CNC cutting with quality componentry.

The end result is a cutting machine designed and built to deliver ongoing reliability, speed, accuracy and long life.”

For more information visit: www.micut.com.au SMENCO Pty Ltd Ph: 1300 728 422 www.smenco.com.au

NEW SOFTWARE SLASHES PROGRAMMING TIME FOR TUBE BENDING AND LASER CUTTING Tube bending machine manufacturer Unison has released a new version of the TubeWorks tube bending CAD/CAM software.

The new software provides tubular metal fabricators with powerful pre-production tools for laser cutting as well as tube bending.

Developed by the UK-based software consultancy 3DCompound, TubeWorks is a specialist add-in module for the popular SolidWorks mechanical CAD package.

By combining powerful visualisation capabilities with automatic code extraction

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and file generation, the software enables metal fabricators to substantially increase the productivity of their tube handling operations through optimal use of manufacturing data.

The time that it takes to develop programs for CNC tube bending and laser tube cutting machines, for example, is typically reduced from hours to just minutes.

For tube bending, the software automatically extracts key manufacturing information such as bend angles and rotations from a native SolidWorks model or

a common CAD file such as STEP, IGES or ParaSolid and creates the bend table for immediate use on a CNC bending machine, as well as the XYZ coordinates and a 2D drawing of the modelled tube.

Version 2.6 of TubeWorks extends this functionality significantly, by enabling users to “unbend” the CAD models of bent tubes into flat (or straight) configurations containing full details of all holes and cut-outs, to provide the input data for laser tube cutting machines.

TubeWorks is a fully integrated add-in

30/08/2011 5:25:30 PM

for the SolidWorks CAD package and is available exclusively from Unison.

It eliminates the need for any additional software to generate manufacturing data for the design, development and production of tubular metal parts, while providing completely unfettered access to SolidWorks’ powerful design functions. www.unisonltd.com

MACHINERY •

CUT COSTS WITH COMPACT META 2C LASER CUTTER Laser cutting requires precision, consistency and reliability.

Without these three traits, the job you do will likely be a crude example of the job you could do.

So when looking at tools, you need to find a flexible system that is cost effective and suited to use in the laboratory, job shop and production floor.

META 2C, from Alfex CNC, features diverse capabilities for processing a wide range of materials, and for performing tasks ranging from through cutting to kiss

cutting and engraving.

META’s platform capabilities will help you achieve rapid payback on the purchase price due to its exceptional value.

The Coherent META 2C is a compact, powerful and flexible laser cutter that is designed to be accurate and easy to use on non-metal materials.

With a cutting area of 48" x 48" (1.23m x 1.23m) and 12" (300 mm) of Z travel, it's capable of cutting a wide range of plastics and organics as well as other materials in a

production environment.

Built on a sturdy, lightweight steel frame, the META 2C laser cutter has excellent accuracy and repeatability.

Simple user interface and job loading software also simplifies the work set up and increases productivity.

The technology employed by META offers nearly 50 percent greater inherent electrical efficiency than the fast flow lasers commonly found in most other laser machine tools, making them more economical to operate.

Powerful and flexible … the META 2C laser cutter

Alfex CNC Ph: 1300 20 15 10 www.alfexcnc.com.au

ESAB CELEBRATES 110 YEARS OF WELDING AND CUTTING INNOVATION ESAB, a world leader in welding and cutting technology, reached a major milestone last month celebrating 110 years in business.

ESAB’s reach extends to almost every nation in the world, with more than 8,700 employees, and manufacturing facilities across four continents.

Its history of innovation began in 1904 when Oscar Kjellberg, a welding pioneer, submitted a hand-written patent for the

covered electrode.

Kjellberg’s invention was more than the introduction of a unique new product – it represented the beginning of the modern era in welding.

This revolutionary invention also marked the beginning of Kjellberg’s company, Electriska SvesningsAktiebolaget (ESAB).

Throughout the years, ESAB has “brought welding to the world” with

groundbreaking innovations. Its industry firsts include development of the TIG and Gas Metal Arc Welding (GMAW) processes and the invention of the first friction-stir welding machine. Innovations continued throughout the second half of the 20th century and the new millennium has most recently witnessed new standards of high speed Submerged Arc Welding (SAW) and the next generation ICE process.

The ESAB product range also includes the most advanced arc and gas welding equipment, manual and automated plasma cutting products, CNC cutting systems, welding automation and robotics. These are supported by a range of welding consumables, accessories and personal protection equipment (PPE).

For more information, visit www.esab.com

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Perfect for producing high quality one-offs and small to medium sized batches.

COLCHESTER Manual Lathes Full range with models including CSS DRO.

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YCM Range

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West Australia

Ambassador Machine Tools Phone: 08 9321 3611 Fax: 08 9321 3511 Email: amt@iprimus.com.au

Colchester, Harrison, Erlo, Clausing, Fanuc Robodrills, Tos, Lagun, YCM, Electrox industryupdate.com.au

39

• WASTE MANAGEMENT

SPECIAL OFFER: FREE PIPE REPAIR KITS FROM SPILL CREW Unscheduled downtime is a headache for any company – sustained productivity is paramount to running a smooth and efficient business.

In the event of damaged or leaking pipes, Spill Crew’s Fixapipe pipe repair kit is the quick and easy solution. A five-step, no-mess solution, Fixapipe can repair damaged pipes on site within minutes.

Fixapipe can be used on a variety of large or small pipes made from metal, concrete, steel, rubber, plastic and ceramic. Using a putty and bandage combination, Fixapipe is flexible and versatile on different areas of the pipe, including at the tee or joint.

Spill Crew spokesperson Mike Carrigg said that Fixapipe has already saved many companies considerable time and money.

“It’s a clean way of fixing leaks and holes in pipes, whether they are wet, dry,

clean, broken or corroded, he said. “When you’re in a situation where work has shut down due to a leak or damage, it’s the perfect solution to get back to work within minutes, versus pulling out pipes and replacing them with new ones.”

One of the benefits of Fixapipe is that no mixing is necessary, therefore there’s no mess or extra tools required.

The two-part putty becomes active when kneaded together and the polyurethaneimpregnated fibreglass bandage becomes activated when soaked in water.

“The bandage is on a spool so the application of it is really easy. We have the backing of a world leader in bandage manufacturing so no corners have been cut. It truly is a quality product,” Carrigg continues.

Fixapipe is supplied in a tamper-proof, sealed pack with easy-to-read instructions

located clearly on the reverse. Each pack contains the bandage, putty and a pair of gloves.

Fixapipe is available in a variety of sizes and it is recommended to select the bandage size that will allow for approximately ten rotations around the damaged pipe.

As a bonus reader offer, spill crew and Fixapipe will be giving away complimentary packs of Fixapipe pipe repair kits to Industry Update readers.

Simply email the team at Spill Crew with the subject line “Update me to Fixapipe” with your contact details to receive your complimentary pack and discover the Fixapipe difference.

This offer is only available for a strictly limited time – additional details can be found within the Fixapipe advert on page 26.

Quick and easy solution …

Fixapipe pipe repair kits

The Fixapipe pipe repair kit is available from retailers nationally – visit the Spill Crew website for more information or to locate your nearest stockist.

Spill Crew Ph: 08 6350 1010 www.spillcrew.com.au

BIN TIPPER WITHOUT PINCH POINTS: THE WRIGHTWAY TO AVOID INJURY

The wrightway2MT bin tipper range … ‘best thing since sliced bread’

Bin tippers have changed the working life of many who previously had to lift bins above shoulder height to empty into industrial skips.

However the new technology introduced new dangers – in particular, exposed moving parts allowed the possibility of body parts being injured.

A few years ago several major Australian companies approached waste management specialists Wrightway Products to find a safe solution.

In 2010 the innovative team at Wrightway developed and launched the wrightway2MT bin tipper range.

They say it’s “the best thing since sliced bread.”

Standard features include:

• Finger proof guarding over moving parts and access areas including substantial enclosed foot guarding.

• Foot pedal lever brakes on the exterior frame.

• Dedicated forklift pockets.

• Location of the control panel and SOP protect the operator from falling debris.

• Emergency stop button.

• IP67 external electric controls. Cat 3 option available.

• Sensors must be aligned before door opens: over-ride inside secured Control Box. • Control Box: door does not need resealing after opening; all components located to allow maximum access.

• Certified crane lift points And Wrightway offers exceptional

after-sales service nationally, with spare parts delivered within 24-48 hrs.

All wrightway2MT bin tippers are independently certified to meet Australian Standards for guarding and wiring.

Wrightway’s latest bin innovation, the Wrightway Bin, is proving highly successful in areas where non-slip floors have been taking a severe toll of the life of wheelie bins.

The Wrightway Bin is pushed, not dragged: the operator does not need to carry the weight of a tilted bin.

All bins are available with or without a Lid Lifta.

Wrightway Products Ph: 02 6622 7111 www.wrightwayproducts.com.au

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www.adeptconveyor.com.au sales@adeptconveyor.com.au

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NEWS •

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41

• SAFETY FOCUS: HEARING

WHY HEARING PROTECTION IS VITAL IN THE WORKPLACE

By Dr Theresa Schulz

For most of us, our sense of hearing defines our relationships and shapes our personalities. It keeps us connected to the people and the environment around us, alerts us to danger, and adds to our sense of social enjoyment.

Hearing never sleeps — it keeps us aware every second of every day.

Without healthy hearing, we face several permanent consequences, none more tragic than diminishing our ability to connect with others in a meaningful way. Quoting Helen Keller, "Blindness separates us from things, but deafness separates us from people."

Consider for a moment the personal reasons you have to keep our hearing safe.

Ask yourself some key questions: What if you couldn’t hear? What would you miss? What is your favorite sound?

Does your hearing keep you safe — at work, at home, in the bush, on the road? How would your job be affected if you couldn’t hear? Any one of these reasons alone would be worth any minor inconvenience of using earplugs or

Customised Hearing Protection

Total Comfort plus Flawless Communication 100% Wear 100% Effective Ideal solution …

CAPA can test the effectiveness of any inear hearing protector

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www.cotral.com

VIC - TAS - SA - WA

NSW - QLD - NT - ACT

(03) 9597 9651 info@cotraltechnology.com

(02) 9667 3268 info@cotral.com.au

industryupdate.com.au

earmuffs to prevent hearing loss.

Unlike other injuries or diseases, there is no visible evidence of noise-induced hearing loss (NIHL.) It is usually not traumatic and often goes unnoticed in its early stages. NIHL accumulates over time with every unprotected exposure to hazardous noise levels. Its effects are realized long after the damage has been done. NIHL is permanent and irreversible.

But the good news is that NIHL is also 100% preventable.

With NIHL, ringing in the ears called tinnitus is sometimes the first indication that damage has occurred. Then high frequency signals (such as crickets chirping and wristwatch alarms, and speech sounds like “SH,” “S,” “TH” and “F”) are the sounds that are first affected.

They will be muffled, compared to other sounds of speech. With normal hearing, conversations are understandable if they are loud enough. With NIHL, the clarity of speech is affected, and simply turning up the volume does not solve the problem.

To keep your hearing safe, it helps to know when your hearing is in danger. Noise is generally defined as “unwanted sound,” but hazardous noise is a level and duration that can damage your hearing.

The easiest way to determine if noise is hazardous is the “arm’s length rule.” If you have to raise your voice to be heard over the noise by someone about one arm-length away, the noise is potentially at a hazardous level – about 85 decibels.

Very short exposures (a few seconds in passing) are not a problem because the ear can recover from occasional short moderate exposures. But when the hazard is present for a longer period of time, depending on the level, it can cause permanent hearing loss.

How to protect yourself from hazardous noise Overall, there are several ways to protect yourself from hazardous noise — at work or home: • Decrease the noise level — generally the most obvious solution. Sometimes it’s as easy as turning down the volume.

• Limit your exposure. If you don’t have control over the noise level, it’s up to you

to limit the amount of time that you are exposed to the hazardous noise.

• Distance yourself from the source of the noise. Each time you double the distance between you and the noise, the noise energy is cut in half.

• Place barriers between you and the noise source to decrease the level of noise reaching you. This could be as simple as walking behind a wall or covering your ears with your hands.

When noise is unavoidable, the best way to protect your hearing is to use an appropriate hearing protection device – earplugs or earmuffs. The specific model or style of earplug or earmuff that would work best is dependent on a variety of factors, including the intensity and duration of the noise, the individual involved, his or her ear canal shape, personal preferences, the environment and other factors.

For instance, for: • Very short exposures: perhaps earmuffs or banded earplugs that are easy to take off and put on • Extended exposures: maybe an earplug that is comfortable and blocks enough noise for proper protection; • Sudden or impact noise: could require an electronic hearing protector that allows the wearer to hear what’s around him, but provides “instant” protection from intermittent sharp hazardous noise; • Communication in a noisy environment: consider a communication earmuff or earplug.

Hearing is a key sense, and its protection is critical. But in the end, it’s up to each of us to ensure that our hearing is protected around hazardous noise.

By following good hearing conservation practices in noise, regardless of environment or task, we can maintain good hearing health — and safeguard the enjoyment and value of our good hearing. * Dr Theresa Schulz is Hearing Conservation Manager for Honeywell Safety Products

SAFETY FOCUS: HEARING •

HAPPY EARS: SMART NEW EARPLUGS PROVIDE TOP NOISE PROTECTION Happy Ears, a new workplace noise protection solution, are available now from Pathtech.

Compliant to Australian Standard Class 3 (18dB – 21dB), these earplugs filter harmful noise while preserving good sound quality and feeling.

Whether you’re in the warehouse, on a building site or a mining environment, Happy Ears protects the ears while allowing the user to conduct conversations with work colleagues.

Happy Ears are comfortable enough to be kept in the ear all day and help protect those who work in noisy

environments against potential hearing impairment due to long-term exposure to excessive noise.

With short exposure to sounds exceeding 80dB negatively affecting hearing, it’s easy to see how this can also have an impact on operational efficiency and, in turn, the bottom line.

Quick facts • Filter harmful noise, continue conversations • Maintain good sound quality • Hygienic • Reusable, just rinse in water • Easy to use

Safety with a smile … new Happy Ears earplugs from Pathtech

• Complies to Australian Standard (Class 3, 18-21dB) • Available in three colours • Suitable for many other personal applications, eg, sleep, music, travel,

study, and gym Pathtech Ph: 1800 069 161 pathtech.com.au

EYE MUFFS OFFER HEARING AND EYE PROTECTION New Eye Muffs from Reptiler feature combined one-size-fits-all eye and ear protection.

Made with lightweight non-slip materials, Eye Muffs are designed to the highest industry standards.

The heavy-duty product is easily

adjustable and is designed for hard hat compatibility.

Eye Muffs quick-release safety lenses are medium impact-resistance to AS/NZS 1337.1 and are available in three shades (clear, amber and smoke tint) with 99.9% UV protection and can be worn over prescription spectacles.

With superior noise reduction, the Eye Muffs have a decibel rating Class 4 tested to AS/NZS 1270 and certified by SAI Global.

Reptiler Pty Ltd Ph: 0418 696 691 www.eyemuffs.com

One-size-fits-all … Eye Muffs from Reptiler

industryupdate.com.au

43

• SAFETY FOCUS: HEARING

HEARING PROTECTION THAT ALLOWS COMMUNICATION Did you know that removing your hearing protection or lifting up an earmuff to communicate in a noisy environment can be detrimental to your hearing health?

Just 10 minutes exposure to loud noise without protection in a one hour period will reduce a 30 dB protector to an equivalent of an 8dB protector worn all the time.

“The comfort of a hearing protector is equally important,” says Russel Klugman, Director at Cotral, a leader in hearing protection equipment.

Cotral’s latest generation QEOS customised hearing protector aims to solve both these issues by allowing effective

communication without the need to remove the protector.

Thanks to a revolutionary 3D manufacturing process (100 microns precision) the QEOS devices fit like a glove, and their comfort is unparalleled.

“Not only is the fit customised by taking an aural impression, the filters for each employee are selected by our SAPAN software, which takes into account their specific noise environment,” explains Mr Klugman. “Moreover, these filters are easily interchangeable should the noise environment change.”

New to Australia, and the leader in

Fits like a glove … Cotral’s QEOS customised hearing protector

customised hearing protection in Europe with over 1.3 million customers, Cotral offers a 6-year product warranty, which makes their protectors very cost-effective.

Cotral Lab Ph: 02 9667 3268 (NSW, QLD, ACT, NT) Ph: 03 9597 9651 (VIC, TAS, SA, WA) www.cotral.com

IT’S CURTAINS FOR HARMFUL DECIBEL LEVELS

Every year noise costs Australian industry millions of dollars in employee stress and downtime.

Also, many businesses face costly legal claims and litigation for failing to

comply with government legislation regarding hearing protection for workers.

Noise not only can damage hearing, it creates danger if workers are unable to communicate or hear machinery or

warning signals.

It is paramount for employers to protect their workers from harmful workplace noise.

A person without hearing protectors can be safely exposed to 85dB of noise for eight hours (similar to the sound of a front-end loader).

But by increasing noise levels by a mere 3dB (85 to 88dB), it cuts that time to only four hours.

And by increasing it again by a further 3dB (eg a lawn mower), an unprotected worker is at risk of hearing damage after just two hours.

Flexshield is a leading manufacturer, supplier and installer of noise control and soundproofing products.

This includes: • Flexible acoustic curtains and machine enclosures • Acoustic walls and barriers

• Attenuators • Baffle silencers • Modular acoustic panels • Flexible noise control barriers • All Flexshield products are designed to reduce or completely subdue potentially harmful noise – and to comply with Government and workplace safety laws.

High quality Flexshield products can be supplied quickly in kit-form and are easy to install.

Flexshield can design and install a customised, effective solution that will reduce or completely eliminate the offending noise.

Contact Flexshield for a free noobligation on-site decibel consultation.

Flexshield Ph: 1300 799 969 www.flexshield.com.au

HOW EFFECTIVE IS YOUR HEARING PROTECTION? How well have you inserted your hearing protection, and are you getting the expected attenuation?

Trent Smith, Noise Prevention Specialist at Cotral poses this question to workers throughout the manufacturing sector.

“The expected levels of attenuation of a hearing protector are an average, which means that many of your employees may not actually be adequately protected, Mr Smith says. “A poorly fitting disposable ear plug can result in the effective attenuation being 10dB less than the expected results.”

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CAPA from Cotral offers the ideal solution.

CAPA, now available in Australia, is the only universal fitting test that is evaluated and approved by the INRS, says Mr Smith.

With CAPA you are able to test the effectiveness of any in-ear hearing protector – so you are not tied down to one supplier.

Mr Smith says CAPA is the only commercially available test in Australia that can test the effectiveness of any in-ear protection device in 7 frequencies derived from “classical pure-tone audiometry.”

Administration of CAPA is simple

and intuitive, and doesn’t require special training.

The results will inform you if the hearing device is compliant and if it is suitable for the employees work zone.

It is a great tool for teaching employees how to insert their hearing protection devices correctly if they fail to achieve sufficient attenuation.

Cotral Lab Ph: 02 9667 3268 (NSW, QLD, ACT, NT) Ph: 03 9597 9651 (VIC, TAS, SA, WA) www.cotral.com

REVOLUTIONARY EARPLUGS Earplugs that let you listen

REVOLUTIONARY EARPLUGS

QUICK FACTS

Developed to protect the ears from harmful levels of noise, Happy Ears preserve sound quality and feeling – enabling users to continue conversations.

Reusable and user friendly, Happy Ears are perfect for those who work in noisy environments.

• • • • •

ALSO SUITABLE FOR

• Complies to Australian Standard (Class 3, 18-21dB)

Filter harmful noise, continue conversations Maintain good sound quality Comfortable and easy to use, leave in all day Hygienic Reusable, just rinse in water

PROTECT YOUR WORKFORCE WITH HAPPY EARS. CALL 1800 069 161

HAPPY EARS AUSTRALIA P 1800 069 161 W happyears.com.au E info@happyears.com.au Happy Ears Australia is a division of Pathtech Pty Ltd

AS/NZ1270 Lic: 402 91 SAI Global

industryupdate.com.au

45

• SAFETY

PRETTY TOUGH: NEW UGLY FISH SAFETY GLASSES The Ugly Fish safety eyewear range offers protection, comfort and style no matter how tough your job.

For many years “cool” wasn’t a word you would tie to safety glasses, these days it’s a given.

But while we all want to look good, functionality is still one of the most important aspects in the workplace.

Workers must ensure maximum protection for their eyesight.

Ugly Fish has created a range of safety eyewear that work well in any industry or on any jobsite, while still looking good on the

drive home.

The Flare product series is one of the most popular and versatile products in the extensive Ugly Fish safety range, available with or without a ventilated positive seal.

This seal has the ability to shelter eyes from wind, dust and other air-born particles on the worksite. The Flare also has unique rotating arms allowing the lens to adjust to fit most heads and even accommodate the use of earmuffs and hard hats.

Built for comfort and durability, the Flare range from Ugly Fish is perfect for all workers no matter how Ugly a job.

With shatterproof lenses and an antifog and anti-scratch coating, these glasses are certified to the Australian Safety Standard.

Features include: • Polycarbonate Decentred Safety Lens (PC-DS) comply with Australian Safety Standards for medium impact • Fixed ventilated positive seal and nonseal options • Rotating temple so you can rotate the lens and arms up or down for a firmer fit • Fixed arm option also available • Your choice of smoke, clear, yellow or

Comfort and protection …

Ugly Fish safety eyewear

indoor/outdoor shatterproof lenses • Ugly Fish eyewear is protected by a Limited Lifetime Warranty against manufacturer’s defects Ugly Fish Eyewear Ph: 1300 369 574 www.uglyfisheyewear.com

NEW RESCUE AND ESCAPE DEVICE FROM CAPITAL SAFETY Capital Safety, home of the DBI-Sala and Protecta brands of fall protection equipment, has launched the new Rollgliss R550 Rescue & Escape Device.

The Rollgliss R550 is a smaller, more lightweight escape solution ideal for wind

and cell phone tower work, aerial lifts and cranes.

Offering fully automatic, hands-free descent, the Rollgliss R550 is a safe, easyto-use rescue and descent system that requires minimal user training.

With lightweight yet durable cast aluminium housing, it is the lightest, most compact unit on the market in its class and replaces its bulkier predecessor the R500 series.

The Rollgliss R550 features integrated rope ears for greater descent speed control in assisted rescues and dual redundant brakes for added security and safety during

automatic descent.

The bidirectional hub design allows the rope to descend from either side, bringing one hook up as the other goes down, so that the system can be used for immediate multiple descents.

Rated for up to two people, the Rollgliss R550 performs in a variety of situations, including an emergency descent or a full rescue with the built-in rescue hub model.

Multiple rope length options up to 500m, make the Rollgliss R550 ideal for a variety of environments and rescue and descent applications.

“In an emergency situation, you don’t want to have to worry about complicated rescue devices,” said Rick Millar, Technical Manager for Capital Safety Australia & New Zealand. “Because the Rollgliss R550 is user-friendly and requires less training, workers easily know how to descend safely or perform a peer-to-peer rescue — potentially saving a life.”

Capital Safety Ph: 1800 245 002 www.capitalsafety.com.au

TOP FOOTWEAR PROTECTION FOR HOT METAL WORKERS Safety footwear is a must for all those working in hot metal industries.

This includes smelting, roasting, welding or heat treatment of materials including foundries, metal smelters and aluminium casting operations.

All these heavy duty high heat working environments require special foot protection for operators.

Oliver Footwear has been a leader in this section of industry both in Australia and internationally for some years with a special range of smelter boots.

Oliver Footwear has recently released its new series of HS Series Smelter Boots in two versions – the Oliver HS Series 66-298 and HS Series 66-299.

Both smelter boots employ a new improved upper material designed to meet the molten metal pouring test requirements of the international EN ISO 20349 Standard for foundry and welding boots.

Oliver Footwear’s managing director Phillip Hughes says both HS Series Smelter Boots have been developed in conjunction with the smelter industry including extensive onsite testing both in Australia

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and overseas.

“Our new Oliver HS Series Smelter Boots offer improved performance with the highest levels of safety, comfort and performance whilst maintaining the Oliver reputation for quality footwear and superior value,” Mr Hughes said.

The HS Series 66-299 features an external rigid metatarsal guard whilst the HS 66-298 has a PORON XRD flexible lightweight metatarsal guard that protects the face of the foot.

Both new boots have a dual density nitrile rubber sole, three rows of heavy duty Kevlar stitching and heat resistant and flame retardant leather uppers.

There is also leather lining along the heel and foot area of the boots to provide additional heat protection while both boots have full breathable lining and a padded comfort collar.

The dual density nitrile rubber sole has a soft midsole to cushion the foot with a high density hard-wearing outsole.

The outsole being resistant to 300˚C of surface contact is also resistant to mineral oils and acids, and organic oils and fats.

The sole also has excellent slip

Built tough … HS 66 Series Smelter Boots from Oliver Footwear

resistance (SRC Rated) with abrasion and cut resistance as well as EH (Electrical Hazard) protection.

Key Oliver wearer features include the COMFORTcushion insole using a combination of cellular urethane and PORON to protect the heel and ball of the foot.

There is also the unique NANOlite footbed with its gently raised surface that

massages the foot when walking to provide even more comfort.

The boots also have TECtuff toe protection while the overall safety is provided by a NATUREform protective steel toecap.

Oliver Footwear Ph: 03 53 200 200 www.oliver.com.au

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NSW 02 9732 7100 WA 08 9453 6522

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NZ 09 836 5877 industryupdate.com.au

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• SAFETY

STAPLES NOW OFFERS HUGE RANGE OF QUALITY SAFETY EQUIPMENT Staples, one of the world's largest office products companies, have launched a new division – Staples Safety Solutions for Australian industry.

Staples Safety Solutions provides a single-source solution for safety equipment, including Personal Protective Equipment (PPE) and workwear.

The Staples Safety Solutions range features over 25,000 products including Personal Protective Equipment (PPE), workwear and site safety products suitable for a range of industries including mining, construction, manufacturing, food service, transport, government and warehousing.

“The gap we saw in the market, combined with an increase in demand from our customers for a single source solution for all their PPE and workwear, led us to launch Staples Safety Solutions,” said Joe Taylor, Head of Facility Solutions, Staples Australia and New Zealand.

“Our team of Safety Specialists can help ensure that there is product consolidation across an organisation and that they’re only ordering necessary equipment and clothing, reducing overhead costs and excess deliveries,” Mr Taylor said.

Staples is also able to provide onsite vending machines with key card access

allowing staff who may need items at short notice quick access on any given day or time.

Each vending machine has an inventory management system which tracks stock usage and controls stock on hand with auto-replenish levels set by the customer.

“Our goal is to ensure that our customers continue to have access to the most up-to-date and innovative safety products at cost effective prices and with fast delivery,” said Taylor.

And Staples can provide customised reporting to help manage procurement goals.

Plus, its partnerships with industry leading manufacturers enables customers access to the newest products and latest innovations, further enhancing its stance on providing the best possible customer service.

All of the safety equipment and workwear available in the Staples Safety Solutions range is sourced from reputable safety brands and meets either Australian or the equivalent global standards.

“We are currently working on some exciting improvements to our online ordering platform, which will make ordering workwear a much easier experience for

our customers. New functionality will enable them to customise their uniforms with logos and associated embroidery – ensuring a faster turnaround time,” said Mr Taylor.

The Staples Supply Chain model has 22 warehousing and distribution points offering next day delivery in metro regions, and the Staples Spot service means with the correct authority, orders can be delivered to a secure nominated location within a premises without the need for a signature.

To support the launch of Staples Safety Solutions, Staples has released a 180-page standalone catalogue, which showcases some of the PPE, workwear and site safety products available.

For further information on Staples Safety Solutions and to obtain a copy of the catalogue visit: www.staplesadvantage. com.au Staples Safety Solutions Ph: 13 26 44 www.staples.com.au

ACOT500: A LEADER IN HIGH QUALITY SAFETY AND WARNING EQUIPMENT

Established in 2010, ACOT500 has built a solid reputation in the manufacturing and distribution of high quality electronic safety and warning equipment in the emergency and recovery industry.

ACOT500 prides itself on their service and superior quality products, backed up by an excellent warranty program.

The ACOT500 product range has grown from strength to strength, with a wide variety of products available and new developments being continuously implemented.

Every ACOT500 product is thoroughly evaluated and tested before going in to production, and constantly updated to keep at the forefront of global

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trends; hence their motto: Progress Beyond Development.

Their main product groups relating to the safety and warning equipment fields are their ranges of LED and Strobe Beacon lights, Rotating Beacon lights, LED Cluster lights, mini-lightbars, audible warning devices and customisable vehicle Lightbars, including the iconic Assassin range.

ACOT500 Beacons and MiniLightbars are available in either magnetic base or permanent mounting options, with a variety of lens colours and variable input voltage requirements to suit power supply specifications.

Products are manufactured and tested

in accordance with demanding industrial conditions, checked against harsh environmental factors, vibration issues, extended sunlight exposure (lenses are constructed of UV stabilised material), moisture ingress and extremely long operating periods.

“The ACOT500 3000 Series LED Beacons and our Rotating Beacon are ideal for mine site visitors, due to their magnetic base mounts,” said Dean Roberts, Managing Director of ACOT500.

One of the newer inclusions to the ACOT500 beacon range is the recently updated Rotating Beacon. This exciting addition employs a silicon Direct Drive, ensuring whisper quiet operation and relegating old noisy gear, worm and belt drives to the distant past.

ACOT500’s flagship range of vehicle Lightbars, the Assassin series, is an extremely diverse product group with a huge variety of industrial and emergency applications.

The range is customisable to suit different vehicle and size requirements,

and the combinations of LED’s and colour options are virtually endlessly adaptable to suit customer needs.

Even Reversing alarms can be included, making the Assassin Lightbar range a market leader in quality and adaptability.

ACOT500 takes pride in offering costeffective, quality products supported by prompt service.

Products are available through ACOT500’s wide range of distributors.

For more information on ACOT500 products, please refer to their website: www.acot500.com.au or contact their helpful staff on (08) 9295 6888 or sales@ acot500.com.au

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Ph: 03 9544 6300 Fax: 03 9544 6311

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industryupdate.com.au

49

• Safety

SPOTLIGHT ON WORKPLACE HEALTH AT SAFETY IN ACTION SYDNEY The importance of a healthy workplace was a major focus at Safety in Action Sydney last month.

The 3-day safety event attracted large crowds with visitors keen to attend seminars to learn more about mental health in the workplace and the impact of drugs and alcohol on productivity.

“This has been the strongest event by far,” said Tony Francis, the Exhibition Director. “There has been a really good cross-section of industries and the telltale sign for us of what’s important is the great number of people lining up for the seminars. People are clearly enthusiastic for education and content.”

In the panel discussion titled “Happy Workers = Higher Productivity”, Dorienne Spennato from AccessEAP emphasised the importance of a mentally healthy workplace due to the fact that a huge one in four Australians will experience an anxiety disorder at some point in their lifetime.

The Mental Health Foundation Australia (MHFA) estimates anxiety and depression to be the cause of six million working days lost each year in Australia and 12 million days of reduced productivity.

Sharon Leadbetter of the Mental Health Association of NSW followed Spennato, citing the example of Price Waterhouse Coopers. PwC Australia found that for every $1 invested in workplace mental health, there was a $2.30 return thanks to the massive increase in productivity.

In his talk during the panel discussion on “Drugs, Drink and Work,” Phillip Collins of the Australian Drug Foundation quoted the alarming statistic that $6.04billion of the total societal cost of alcohol misuse can be attributed to the workplace sector. This accounted for much more than other sectors including criminal justice, traffic accidents and the health system. Ian Jameson from Integrity Sampling stressed that no organisation is immune from drug and alcohol misuse and offered the implementation of a “Fit for Work” policy as an effective solution.

While many visitors were engaging in topical discussions in the free seminars, others were testing out all kinds of new and exciting products and services on the showroom floor.

Mr Francis highlighted the golden opportunity that Safety in Action offers its exhibitors to market their product.

“We received lots of positive feedback about the amount of business that was done right on the show floor, which is what industry expos are all about,” he said.

Rugby League fans at Safety in Action Sydney got an extra treat when they spotted several of the Cronulla Sharks players at the Labour Health stand. Luke Lewis, Sam Tagataese, and brothers Andrew and David Fifita all came along to the expo to show their support for Labour Health, a major sponsor of the Cronulla Sharks.

At this year’s show the Best Stand 18 sqm & Under was awarded to Millsom Materials Handling for their hoists and

industrial lifting equipment.

The Best Stand 18 sqm & Over went to VisionSafe for their cutting-edge ear/eye face and head protection equipment.

And Evac+Chair International was awarded the prize for Best Stand by a New Exhibitor with their innovative range of evacuation chairs and accessories to help those with restricted mobility.

CleanScene, a trade expo focused on the cleaning, hygiene and safety industries, was again held in conjunction with the Safety in Action show.

More than 50 exhibitors including Tennant, Botanical Innovations, Rapidclean and Solaris Paper displayed the latest cleaning innovations. www.safetyinaction.net.au Safety in Action Brisbane will be held at Brisbane Exhibition & Convention Centre, from April 22-23, next year. http://www.safetyinaction.net.au/brisbane/

NEW ANSELL OIL REPELLENT GLOVES GIVE THREE-WAY PROTECTION Ansell, a leader in workplace safety, has released a new comfortable, light duty oil repellent multi-purpose glove that provides protection, while helping retain grip on small, oil coated parts and assembly components.

Employing Ansell’s Ripel liquid repellence technology and Ansell Grip technology, the Ansell HyFlex 11- 926 glove is the first lightweight HyFlex style to combine protection against knuckle abrasion, oil exposure and oil grip in a single flexible glove.

Featuring a durable three-quarter dip coating to ensure full protection to the back of fingers, the glove is designed to provide all-day comfort, thanks to a soft liner made from a very fine gauge nylon fibre.

According to Ansell’s David Nicholls, the unique blend of

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protection, performance and flexibility features incorporated in the HyFlex 11-926 glove bridge the gap from previous generation palm dip style oil repellent general-purpose gloves built on cut and sew cotton liners, to the latest seamless palm dip gloves.

Nicholls said the new glove has been designed to meet the hand protection needs of people handling oil coated parts in the automotive, electrical machinery, equipment, metal fabrication, power tools and transportation equipment markets.

“This lightweight multi-purpose glove is ideal for operations such as cutting, sorting, inspection, uploading and downloading parts of the line; inspection of machine parts and components of metal working as well as assembly of components and machinery,” Nicholls said.

Comfort and protection … the Ansell HyFlex 11- 926 glove

Ansell works as the training partner with the National Safety Council of Australia, to ensure hand safety issues, such as handling of oil coated parts, are communicated through corporate and government organizations.

Ansell always recommends that end users perform their own testing and analysis of the suitability of a product for a specific application. Glove samples are available for evaluation by request at http://ppe.ansell.com.au/contact-us Ansell Ph: 1800 337 041 www.ansell.com.au

SAFETY •

SAFETY NOW A TOP PRIORITY FOR STAPLES Staples, one of the world’s leading suppliers of office equipment, recently launched a new division in Australia offering a new line of safety equipment, including Personal Protective Equipment (PPE) and workwear.

The company now also offers a large range of commercial and industrial cleaning supplies.

And to promote its new business arms Staples had two stunning displays at the recent Safety In Action Sydney and CleanScene exhibitions – both of which attracted large crowds.

The Staples Safety Solutions range features over 25,000 products including Personal Protective Equipment (PPE), workwear and site safety products suitable for a range of industries including mining, construction, manufacturing, food service, transport, government and warehousing.

Jay Mutschler, Staples President, Australia and New Zealand, attended the show to help promote the new range.

Mr Mutschler has been President since December 2011. Before coming to Australia, he spent 10 years with Corporate Express/Staples, most recently as Senior Vice President of the contract business.

In an exclusive interview with Industry Update, Mr Mutschler said Staples move into safety products followed strong demand from its office supply customer base about five years ago.

“Customers kept pushing us to provide them with additional products, including janitorial (cleaning) and safety products,” Mr Mutschler said. “Customers want a one-stop shop … it’s more cost-effective for them.”

Staples now offers about 4,000 safety products to a broad cross-section of business, manufacturing and mining

industries.

Office supplies now represent less than 40 per cent of Staples total sales revenue globally.

“Our big growth categories are janitorial, kitchen, safety and technology products.”

Mr Mutschler admits the supply of PPE and safety products is a highly competitive area.

“But if you’ve grown up in office supplies, you know all about competition,” he says.

What’s their main point of difference?

“Technology, ease of ordering and low cost … and low cost providers will eventually win out,” he says.

Staples now offers its customers high quality branded products, most of which are sourced and manufactured in Australia.

The company supplies many of Australia’s largest corporate, government and industrial organisations.

But over the next five years Staples plans to focus more on the SME (Small to medium enterprise) market – companies with 20-150 employees.

“The future will be not so much on expansion of product lines, but more expansion of market segment,” said Mr Mutschler.

With its headquarters at Mascot in Sydney, Staples is represented in some 40 locations throughout Australia, with major facilities in Melbourne, Brisbane, Adelaide and Perth.

Mr Mutschler is impressed with the high standard of workplace safety in Australia.

“It’s certainly on a par with the US and Canada, he says. “There is a great deal of emphasis on safety in Australia and an awareness in the workplace.

“I think this is admirable.”

see and survive

The new Honeywell hard hat – a clear vision for workplace safety.

In 2011–12 there were 30 worker fatalities attributed to being hit by falling objects in Australian workplaces.* By increasing your range of overhead vision, the Honeywell seethru hard hat improves your safety. The seethru peak expands the field of vision while still providing complete hard hat protection.

Seethru is just one option in our hard hat range which includes various styles in solid or transparent colours. All are compatible with other PPE such as earmuffs or faceshields. Trust Honeywell to look out for worker’s safety.

Jay Mutschler at Safety in Action Sydney … ‘customers want a onestop shop’

For more information call (03) 9565 3584 or visit www.honeywellsafety.com ©2014 Honeywell Safety Products Australia Pty Ltd *Safe Work Australia. Key Work Health and Safety Statistics, Australia, 2014

industryupdate.com.au

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• AUSSIE MADE

AUSTRALIAN MADE CAMPAIGN STRENGTHENS ITS PRESENCE IN QLD

New appointment … Michael Frankland

The Australian Made Campaign has bolstered its presence in Queensland with a new Account Manager.

Michael Frankland has taken on the role, joining Australian Made’s ranks from the Chamber of Commerce and Industry in Queensland (CCIQ).

Mr Frankland will help to facilitate

access to the iconic Australian Made, Australian Grown (AMAG) logo – Australia’s official country-of-origin certification trademark – by Queensland’s farming, manufacturing, fishing and aquaculture businesses.

He will also work with CCIQ to help educate local businesses on the benefits of leveraging country-of-origin as a marketing tool, and how it can be successfully promoted.

“The Australian Made Campaign is proud to be working with CCIQ to provide the Queensland business community with access to a local resource for information about the Australian Made, Australian Grown logo,” Australian Made Chief Executive, Ian Harrison, said.

“Michael Frankland’s local business expertise will be greatly valued. He will be a tremendous asset to the team.”

CCIQ CEO Stephen Tait said: “As a foundation member of the Australian

Made Campaign we are delighted to be supporting the initiative in Queensland.

The Australian Made Campaign helps drive recognition and awareness of the fantastic products made, grown and produced across Queensland.”

Used by more than 2000 companies on more than 15,000 products sold here and around the world, research shows it is the AMAG logo that gives the vast majority (88 percent) of Australian consumers strong confidence that a product is Australian. With recognition of the AMAG logo at an all-time high of 98 percent it is by far the country-of-origin identifier Australian consumers know and trust best.

To find out more about the AMAG logo in QLD call 07 3842 2373, or email michael.frankland@australianmade.com.au.

DOES YOUR BUSINESS QUALIFY? • Australian Made: The product has

been made in Australia and over 50 per cent of the cost of production cost has been incurred in Australia.

• Australian Grown: All significant ingredients are grown in Australia and almost all processing carried out in Australia.

• Product of Australia: All of the product’s significant ingredients come from Australia and almost all of the manufacturing/processing has been carried out in Australia.

• Australian Seafood: All significant ingredients are grown/harvested in Australia and almost all processing carried out in Australia.

WHAT DOES IT COST? • The annual licence fee is based on the actual sales of licensed products for the previous 12 months. The minimum fee is $300 plus GST for annual sales up to $300,000.

HOW CAN YOU TELL IF A PRODUCT IS AUSTRALIAN MADE?

Many are aware of the importance of supporting Australian business, with evidence highlighting the fact that a significant number of Australians prefer to buy locally made products.

Buying Australian Made and Owned secures employment opportunities within the local community as well as helping to maintain a high standard of quality made products.

A study conducted by Roy Morgan (2013) highlights that 98 percent of Australians instantly recognise the Australian Made logo, and 89 percent trust this logo as proof of genuine Aussie products.

However, according to Australian

Made Campaign Chief Executive Ian Harrison: “Many companies and retailers are marketing their products with a veneer of ‘Australian-ness’, which can be misleading. Well known terminology and imagery, coupled with claims such as ‘Australian owned’, ‘classic Australian’ and so on, give the impression the product is made here when in fact it may be fully imported.”

Due to the marketing benefits for companies claiming to be “Australian”, or “Proudly Australian”, deciphering whether or not a product is in fact Australian Made and Owned can be extremely difficult and leave the consumer guessing whether they have made the right choice.

A genuine Australian manufacturer buys its raw materials from local suppliers, some of whom may even import that product. The materials are cut, sewn, welded, pressed, packaged, shrinkwrapped and more by Australian workers, to produce Australian Made Products.

Internationally, Australia is known for high quality, innovative products that support a clean environment and high health and safety regulations.

To avoid false claims that take advantage of Australia’s great reputation, be sure to check whether the product or company you are about to purchase from genuinely meets the strict standards of genuinely being Australian Made

and Owned by visiting http://www. australianmade.com.au/ Global Spill Control is a trusted Australian Made and Owned company.

It has been providing Australian Made and Owned environmental products of the highest quality since 1991.

Global Spill has offices in Melbourne, Sydney, Tuggerah (NSW), Brisbane, Townsville (QLD), Adelaide, Burnie (TAS) and Perth (WA), and a large network of distributors and resellers throughout Australia and New Zealand.

Global Spill Control Ph: (03) 9335 5366 www.globalspill.com.au

Now working with the

Industry Capability Network to maximise Australian content in major projects To find out more, or to register to use the Australian Made logo, visit www.australianmade.com.au or phone 1800 350 520

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AUSSIE MADE •

AUSTRALIAN MADE CAMPAIGN LAUNCHES IN SOUTH AUSTRALIA The Australian Made Campaign, the not-for-profit organisation that administers and promotes Australia’s country-of-origin certification trademark, is launching in South Australia.

“Australian Made is proud to announce a new partnership with Business SA,” Australian Made Campaign Chairman, Glenn Cooper said.

“It will provide the South Australian

business community with access to a local resource for information about the Australian Made, Australian Grown logo.

“SA is a hub for manufacturing and growing in Australia, and this initiative will help to promote and support local industry.”

Mr Cooper has a unique perspective on the impact the logo can have – his Australianmade Coopers Brewery beers carry the logo.

“We’ve found the logo to be very helpful in letting our customers know that our beers, like our company, are 100 percent Australian and it has proved to be an excellent marketing tool for us.”

The announcement coincides with the recent Business SA’s 175th Gala Celebration, where Mr Cooper accepted the Hall of Fame award on behalf of Coopers Brewery.

Business SA Membership Executive, Nick Smith, is taking on the role of SA Account Manager for the Australian Made Campaign.

Mr Smith will work within Business SA to help educate manufacturers and growers of genuine Australian products about the benefits of leveraging country-of-origin as a marketing tool.

“The Australian Made Campaign plays an important role in driving recognition and

awareness of the fantastic products made, grown and produced across South Australia, and this partnership will help to build on the great work it carries out,” Business SA CEO, Nigel McBride, said.

The iconic Australian Made, Australian Grown kangaroo logo is used by more than 2000 companies on more than 15,000 products sold in Australia and around the world. According to Roy Morgan Research, it is recognised and trusted by 98% and 88% of Australians respectively to identify genuine Australian goods. www.australianmade.com.au

DOUBLE MILESTONE FOR LEADING AUSTRALIAN FOOD COMPANY

This month JC’s Quality Foods celebrates its 20th anniversary and the milestone of having more than 1000 different products in its catalogue.

JC’s is a leading Australian-owned company manufacturing and packing nuts, dried fruit and other ingredients in Australia for independent retailers.

Its products are available in more than 6,000 outlets around Australia and exported to six Asian countries including China.

What’s impressive is that this success has been achieved without any JC’s branded products sold in any of the major supermarkets.

Managing director and founder of JC’s Quality Foods, Joseph (Joe) Cannatelli, is passionate about supplying independent businesses.

He said all J.C.’s branded products are sold through greengrocers and independent supermarkets, service stations and

convenience stores, Officeworks, vending machines and provided on Australian domestic airlines.

“Underpinning every aspect in our business is loyalty. To our customers firstly, who are small business owners, to Australian growers who supply nuts and dried fruits and thirdly to the consumers who are loyal to the brand.”

When Joe started the business in 1994 with one product — a fruit bar — and Joe’s parents’ 1980 Commodore as a delivery vehicle, little did he realise where it would be 20 years later. Based in Knoxfield, in Melbourne’s east, it currently employs 125 people who work from two large modern facilities.

“Innovation is a keystone to business success with new products introduced on a regular basis. Our most recent new product range, JC’s Snack Packs, has been really well accepted by our retailers and their customers.

We are continually innovating with new product categories and line extensions.”

JC’s supports Australian growers as much as possible, purchasing Australian almonds, walnuts, macadamias, peanuts, sultanas, organic prunes, honey and popcorn.

At JC’s the old-fashioned way of selling is alive and well.

The company has proved that relationships still count in the retail world.

There’s no phone selling. JC’s has sales representatives who visit each shop or store and do an audit of stock, see what needs ordering, talk to the owner about new products and recommend any changes.

“Our customers, whether they are a greengrocer, an independent supermarket, butcher or deli, have to run their business and make sure they have the best quality products for their customer and at a good price that they pass on to their customers.

“I’m proud that the company is delivering

Joe Cannatelli … old fashioned way of selling

something that is quite difficult for most businesses: excellent service, first class quality and value. Anyone can do price, but value, service and quality combined is much more important.”

JC’s Quality Foods Ph: 03 9764 0517 www.jcsqualityfoods.com.au

QUALITY AUSTRALIAN MADE STRAPPING FROM SIGNODE

Signode customers who use load containment products will also be familiar with the Apex and Magnus brands of steel strapping.

What most Australian business don’t know is that these quality strapping products are still locally manufactured by Signode Australia, one of Australia’s oldest and most recognised industrial packaging manufacturers and suppliers.

Signode Australia has been manufacturing steel strapping (Apex & Magnus brands), plastic strapping (PET), angleboard protective packaging and strapping seals for many years.

They have been servicing the Australian market with industrial packaging products for over 100 years, which makes their experience, product knowledge and reputation second to none.

Signode’s experience and reputation in the market place enables them to

evaluate customer operations and needs to make recommendations on packaging systems including the type of machinery being used as well as the most suitable consumables for a large range of packaging applications.

“The quality of load containment products such as steel strapping cannot be compromised when dealing with high risk heavy applications where OH&S is of paramount importance,” says Mr Andrew Dallison, Managing Director Signode Australia & NZ. As with other industries, imported products continue to flood the market however Signode stands firm on the quality of their APEX and Magnus steel strap.

“We understand the risks our customers face with inadequately contained loads, this is why so many of our customers remain loyal to our Australian

made steel strapping products,” adds Mr Dallison.

Signode is highly recognised for servicing the top tier of Australian businesses including BlueScope and Austral Bricks who rely on the very best in load containment solutions due to the high risks associated with their product loads.

Signode Australia recently launched SignodeDirect, an online store giving new customers an opportunity to buy products in small or large quantities, as required.

“Launching SignodeDirect is a pivotal moment for our organisation,” says Mr Dallison.

“It enables us to make our quality, Australian made products and industrial packaging expertise more accessible to everyone regardless of their size and application.”

Signode’s recognized equipment and associated product brands such as the

Quality Australian Made products …

Signode plastic strapping

Predator series of machines allow Signode to cover a large cross section of the market place with stretch wrappers, carton sealers, strapping machines all of which are now available directly through SignodeDirect.

Signode Australia & New Zealand Ph: 1800 685 824 www.signodedirect.com.au

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• PRODUCT NEWS

RED LION: A LOGICAL DISPLAY SOLUTION The ProducTVity Station by Red Lion, is a ready-to-deploy solution for collecting, recording and displaying critical key performance indicators (KPIs) and machine status messages on any TV, monitor or projector equipped with a DVI/ HDMI interface.

Relatively small in size and easy to use, the ProducTVity Station lets users create their own interactive, real-time productivity scoreboard and Andon system in minutes using any consumer model LED/LCD or plasma TV. With a library of over 200 communications drivers, the ProducTVity

Station can communicate to PLC’s, VSD’s, power meters, bar code scanners and more.

Determine at a glance what areas may need improvement or how production levels are doing in real time from the factory floor.

Extend monitoring to remote personnel by providing email and text alerts, with its built-in webserver allowing productivity information to be monitored via any networked PC or smart-phone.

Drag and drop data mapping to PLCs, PCs and SCADA systems and synchronize with FTP servers and/or

Microsoft SQL Server for further analysis.

There are three built-in independent serial ports plus one 10 Base-T/100 Base TX Ethernet port capable of communicating 10 protocols simultaneously.

These features are complimented

by USB and CompactFlash ports that allow tracking and logging of data directly into IT friendly CSV files.

The ProducTVity Station, now available from Control Logic, contains a 32-bit main processor to calculate complex and time-based metrics.

Roaring success … Red Lion ProducTVity station from Control Logic

Control Logic Ph: 1800 557 705 www.control-logic.com.au

NEW 3D CABLES FROM TREOTHAM AUTOMATION Energy Chain specialist igus has expanded its proven 3-dimensional cable carrier line, Triflex, with the newly released TRLF-100 series.

Unlike any other 3D cable carrier, the TRLF-100 has three pivoting crossbars that can be opened at any time, making inserting or exchanging cables and hoses extraordinarily quick and easy.

With an inner height of 35mm and

Quick and easy … the newly released TRLF-100 series

a bending radius of 13cm, inserting or removing cables and hoses is made even easier by individual links that open by hand or with a screwdriver allowing thick or inflexible hoses with large filling diameters or a high number of single cables to be inserted in record time.

This means downtimes can be reduced to an absolute minimum. Like the rest of the Triflex models, the system can be lengthened or shortened easily thanks to its modular design. Torsion of +/- 10º per link in its longitudinal axis enables defined torsional movements that supports safe

guiding of hoses and cables, even around difficult geometries.

The TRLF-100 is compatible with the chain links of the proven TRL-100, and individual combinations are possible.

The new Energy Chain is made for simple robotic applications or other 3D movements without disturbing edges where the Energy Chain could stick.

Treotham Automation Ph: 02 9907 1778 www.treotham.com.au

MILLSOM LIFTS THE MATERIALS HANDLING BAR

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industryupdate.com.au

When it comes to vacuum automation and handling technology it’s hard to go past Schmalz.

Available from Millsom Materials Handling, Schmalz offers a complete range of vacuum equipment and components to meet the specific requirements of various sectors of industry.

The 2014 Vacuum Components Catalogue is now available from Millsom.

This comprehensive 700+ page catalogue contains detailed information on every component available in the Schmalz vacuum components range.

The range includes:

• • • • • • • •

Suction pads Special grippers Mounting elements Vacuum generators Valve technology Switches and system monitoring Filters and connectors Gripping systems

Contact Millsom Materials Handling to receive a free copy of this useful resource.

Millsom Materials Handling Ph: 1800 99 22 11 www.millsom.com.au

PRODUCT NEWS •

INTRODUCING MIKE PENDANT CONTROL STATIONS Offering some of the highest technical specifications in the market, TER and NHP has a pendant control station to suit all application needs.

NHP recently launched the Mike pendant station range from TER – a perfect complement to the existing Charlie range of ergonomic, hand-held pendants.

The Mike pendant station range is ideal if several machines need to be controlled using one pendant. With Mike, auxiliary commands can be sent such as slew left/right, with the capability to facilitate up to 14 buttons in a single row.

A comprehensive range of operator symbol inserts and label/symbol sheets are available to describe every

combination of functionality required.

The contact arrangement has also been simplified in the new Mike range of pendant stations with dual speed operation achieved via the pushbutton actuation rather than multiple versions of contact blocks.

A reliable and efficient method for the auxiliary control of lifting elevators, hoists,

conveyors, and many other industrial lifting and motion applications, the Mike range of pendant stations ensures minimum machine downtime and most importantly, peace of mind.

NHP Electrical Engineering Pty Ltd Ph: 1300 647 647 (NHP NHP) www.nhp.com.au

Reliable and efficient …

Mike Pendant Control Station

NEW STAINLESS STEEL GLOBE VALVE FOR CONTROLLING SMALL VOLUMES

High degree of flexibility … GEMÜ 566 stainless steel globe valve

GEMÜ, a leading manufacturers of valves, measurement and control systems, has further expanded its expertise in the control valve sector with the launch of the new Type GEMÜ 566 globe valve.

The GEMÜ 566 stainless steel globe valve has a valve body in which the control mechanism is already integrated.

In addition to a pneumatic actuator, there is also a manually operated version and a motorized version.

By integrating the control mechanism into the valve body, it is possible to subsequently switch from a manual

actuation type to an automated actuation type at any time.

This means the components involved are located outside the medium-wetted area.

So from the start, the plant operator enjoys a very high degree of flexibility with regard to potential changes to their operational processes.

The medium-wetted part is separated from the control mechanism by an additional separating diaphragm. The diaphragm is available in EPDM or FPM materials. The investment casting, stainless steel valve body has a threaded socket and is available

in the nominal sizes DN 8 to DN 15.

The GEMÜ 566 valve was developed especially for controlling small volumes and provides a flow rate from 63 up to 2500 l/h.

For all three actuation types, there are options for optical and electronic position feedback. The motorized version can also be equipped with a positioner. The same applies to the pneumatic actuator, for which a process controller is also available as an optional extra.

GEMÜ www.gemu-group.com

Absolute powerhouse on three wheels Kärcher’s B 250 RI scrubber drier with combined vacuum is the right alternative for hard surface cleaning of large facilities. With its tough steel frame, large battery and large water tanks, it meets the toughest operational demands.

In the workplace, the machine is acclaimed for its comfortable and easy handling. It’s well liked for its operational easiness, long running times, range and extremely high degree of manoeuvrability. The one button functionality and colour coding allows for simple training and use.

How you configure the machine is your choice. With professional guidance, you design the perfect cleaning machine tailored to your business requirements.

Very small turning radius with high manoeuvrability and good area coverage All-in-one sweep, vacuum and scrubber drier model Extra large working width Even longer run time - eco!efficiency

For more information or to schedule your free demo www.karcher.com.au

Contact us on: VIC & SA 0408 054 734

NSW 0427 627 240

QLD 0400 971 753

WA 0419 184 717

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• PRODUCT NEWS

TREOTHAM UNVEILS WORLD’S FIRST 3D PRINTABLE BEARINGS

Plastics expert igus has introduced the world’s first plastic filament for 3D printers enhanced with tribological, or low friction, properties.

The material, 50 times more resistant to wear and abrasion than conventional 3D printer materials, is ideally suited for creating custom bearings. igus has been researching filaments for 3D printers in order to provide customers with more flexibility in their design ideas.

Now, for example, customers can design custom parts or manufacture prototypes, while still being able to rely on the

dependable, tested service life of igus plastic materials.

This exciting new product, available from Treotham Automation, has already completed countless tests in the igus test lab, is the first filament for 3D printers specifically developed for motion control applications.

The new filament will give customers more flexibility for the design of their application’s bearings and even prototypes can be produced quickly and cost-effectively. igus also offers access to 3D models of igus products in STL format, which can

easily be downloaded and used directly as input data for 3D printing.

3D printers are able to print full-size, three-dimensional objects. This technology will be able to reduce the high tooling costs of part production, and waste is eliminated, as only the desired object is printed, for additional production savings.

With the proper computer software, any printed component can be customised to the exact shape and size desired, making otherwise impossible-to-find parts available and affordable.

World first … 3D printable bearings from Treotham

Treotham Automation Ph: 02 9907 1778 www.treotham.com.au

NEW COLOUR MEASUREMENT SENSOR FOR DIFFICULT SURFACES

Bestech Australia has unveiled a new circular sensor – the colorCONTROL ACS7000 spectral colour measurement system – for challenging surfaces.

The ACS7000 performs high precision inline colour measurements on structured, highly reflective and shiny metallic

New from Bestech … the colorCONTROL ACS7000 sensor

surfaces.

The colour impression of painted or woven surfaces often depends on the viewing angle. This not only applies to the human eye but also to sensors.

The new ACS2 circular sensor illuminates the measurement surface in a 360° circular manner and provides exact measurement results independently of the working direction, even on difficult surfaces such as metallic paint.

The sensor has a measurement geometry of 45° circular/0°. The sensor resolution (measurable colour distance) is ∆E<0.08.

The sensor’s very high measurement frequency of 2,000 Hz enables it to be used in high volume production applications. The measurement spot diameter is 5mm; 9mm is also available as an option. The optimal measurement distance is 28mm.

The colorCONTROL ACS7000 spectral colour measurement system from Bestech provides three measurement modes: colour recognition of up to 15 colours stored; colour measurement with trend analysis; as well as spectral comparison, whereby the reflection spectrum of the test object is displayed

and evaluated.

The colorCONTROL ACS7000 colour measurement system with the new circular sensor ACS2 offers colour measurement independent of the turning position of structured, highly reflective and shiny metallic surfaces.

Measurement applications are in quality assurance, textiles industry, plastics engineering, machine building and car manufacturing.

Bestech Australia Pty Ltd Ph: 03 9540 5117 www.bestech.com.au

LENCROW POWERED PALLET JACK RANGE HAS YOU COVERED Lencrow Materials Handling now offers a compete range of powered pallet jacks to cover the needs of Australian industry.

Ross Grassick managing director of Lencrow says: “We have been working for the past few years to develop a range of pallet transporters and found we needed eight different types to cover all the applications our customers required.

“Some of these were previously not available which meant customers had to fill the gap with previous models which were to large or hard to use in confined spaces.”

New models include two different units that will turn in the back of delivery trucks and

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industryupdate.com.au

with a capacity of 1500kg and self weight of only 205kg allowing more payload. This is half the weight of previously used units.

Lencrow will release a freezer proof version later this year to overcome the previous problems encountered in refrigerated delivery trucks.

The new EPT20-20RA centre rider unit is designed specially for order picking with a function that allows the unit to be moved while walking beside. This jog function saves time with the operator not having to reenter the unit between picks.

Safety is one of the most important aspects to Lencrow. The new EPT20-15EHJ

has been designed to replace the standard hand pallet jack.

This unit has a normal hand pump with power drive. The idea behind this unit was to reduce the incidence of repetitive strain injuries with the power drive function and with the added safety of automatic braking.

“Our customers have been looking for efficient braking on hand pallet jacks for years, says Mr Grassick. “We also found that not only from not being able to stop the unit but to start the load rolling contributed to many long term repetitive strain injures. The cost of the EPT20-15EHJ is little when it comes to staff and in many situations customers safety.”

Covering all bases …

Lencrow’s new EPT2015EHJ hand pallet jack

Lencrow offers a spare parts and after sales service and can advise on the best solutions for all materials handling needs.

Lencrow Ph: 1300-536-276 www.lencrowgroup.com.au

PRODUCT NEWS •

MRT ROLLS OUT NEW PVC CONVEYOR ROLLER RANGE Precision component supplier MRT Australia has released a new range of PVC conveyor rollers designed to improve performance, reliability and cleanliness.

As an innovator in the supply of precision components within the materials handling industry, MRT Australia recognised the need for improved, lightweight PVC rollers in the manufacturing and warehousing industries.

The improved rollers set new standards for smooth running, reliability, cleanliness and being able to offer a true metric roller range across the 20mm, 30mm and 50mm roller sizes.

The new range of rollers is supplied with blue tubing, manufactured from first grade virgin polymer sourced from reputable European suppliers.

No re-granulated polymers are used in the PVC tube material.

This improves cleanliness, hygiene, appearance and allows the tube to be used in food grade applications.

The new PVC tube is also readily grooved for line-shaft type driven roller applications and readily accepts the fitting of tapered

ImagIne the possIbIlItIes Improved performance …

PVC conveyor rollers from MRT

sleeves for tapered rollers used in curves.

The new PVC tube is made to tighter tolerances in ovality, concentricity and straightness and perfectly matches with the MRT German precision bearing range.

Tighter tolerance control means less run out and a smoother running roller which combined with the MRT precision double ball bearings results in a free running conveyor roller with low inertia even in light weight applications.

In preparation for the new PVC tube stocks, MRT Australia has invested heavily in new machinery and employee training to cut and process the new tubing during the PVC conveyor roller assembly process.

Most importantly, the new style PVC rollers are available at highly competitive prices.

For air filtration, functional textiles, medical & electronic devices.

Contact: Gerald Koh Kobot Systems Pty Ltd Email: gkoh@kobot.com.au Mobile: 04-1996-1978 www.kobot.com.au

MRT Australia Ph: 0419 803619 www.mrtaustralia.com.au

ANOTHER SMOOTH MOVE

BY SIPPEL GROUP How do you move an 11.5 tonne travelator through a busy shopping centre without a hitch?

The answer is simple – call Sippel & Co. The Sippel Group are specialists in moving heavy equipment and no challenge is too great.

When Jesmond Shopping Centre at Newcastle needed to install their first travelators to provide better access to its upper shopping level, it commissioned Sippel & Co to move the monster machines.

Sippel & Co succeeded in moving the 11.5 tonne loads under a restricted height entry awning, through the entrance doorways and across a fragile Italian tiled floor, with zero damage.

The move, contracted through Johns Waygood, required Sippel to manufacture

when you could make items highly oil & water repellent without changing the feel, look, colour or other characteristics...

special supports for each end of the travelator.

The supports were not only used to carry the fabricated end supports but also to provide a stable area each end for the innovative Sippel AIRSKATE Air Flotation Move System.

The 11.5 tonne travelators were balanced by crane to place one end of the load on one set of AIRSKATE Modules on a slip sheet covering an uneven surface of Roman tiles up to the entrance doorway.

They were then re-slung for the crane to pick up the far end and gradually slid in further until the second set of AIRSKATE Modules could be positioned under load.

It was then plain sailing through the door and through to the installation point.

Flotation was maintained as the machines were moved through to the installation point keeping the Deadman Manual Control Depressed On for reduced pressure controlled Compressed Air Flow.

This ensured there was no damage to the tiled floor.

After reaching the destination the long 11.5 tonne load was then safely installed by Johns Waygood.

Sippel & Co Pty Limited Ph: 0411 136 484

TENTE HigH TEmpEraTurE SilicoNE ruBBEr WHEElS/caSTorS

ADVANTAGES OF SILICONE RUBBER WHEEL - Protects your floor against damage/wear from hard wheels - Helps to maintain the quality of the baked product by reducing the shock and vibration of the oven racks/trolleys FEATURES - Wheel Tread – Heat Resisting Yellow Silicone Elastic Rubber (non marking) - Temperature - 30 degrees - 250 degrees

- Wheel Centre - Aluminium - Self Lubricating Bush - Choice of zinc plated or stainless steel frames

Tente also stock black synthetic self lubricating wheels and castors, ranging from -40 degrees – 280 degrees

Call Tente Castors & Wheels for further information on 1300 836 831

industryupdate.com.au

57

• PRODUCT NEWS

NEW DRY-TECH BOX FROM TREOTHAM AUTOMATION Plastics specialist igus has released its drytech box – an ingenious sample kit designed to help engineers find the right material bearing for their application.

The box contains a set of state-of-theart card overlays, which filter the bearing choices by criteria – similar to the igus online configurator.

The dry-tech sample box includes a

complete array of iglide bearings, ranging from iglide H, which is ideal in corrosive environments, to iglide A350, which can withstand temperatures up to 180˚C, and are perfect for the food industry.

The box also contains a user-friendly bearing guide that highlights the key properties of each bearing making the search for the perfect bearing simple and precise.

All igus bearings have dry-running properties, making them lubrication-free, maintenance-free, cost-effective, longlasting and fully lab tested in the areas of durability, friction, and stability.

Treotham Automation Ph: 9907 1778 www.treotham.com.au

Ingenious … the igus dry-tech box

YELLOW JACKET: BRIGHT STRETCH WRAPPING TECHNOLOGY

Bright idea … Yellow Jacket orbital stretchwrap machine from Materials Handling

Yellow Jacket is a horizontally positioned, orbital stretch-wrap machine that secures standard, abnormally shaped, long and other load types firmly to pallets whilst on the forks of any forklift.

It moves around and under the pallet’s

contents, as it is automatically advanced along the length of the load, to significantly minimize the time it would take to wrap a load by hand. The forklift driver need not leave their fork truck.

A load that normally takes two workers about 10 minutes to wrap by hand can be wrapped by one worker in one minute.

And most importantly it decreases potential employee injuries and reduces the labour needed to protect loads for shipping.

It also eliminates the need for other strapping materials or expensive cartons to secure loads – further reducing cost.

When securely wrapped to the pallet, is

near impossible for the load to shift, fall or slide in transit. This method is a killer for load stabilization and superior protection against damage, dust and wind.

Also, Yellow Jacket equipment unitizes and bundles products. Non-standard and long pallets/skids are easily accommodated.

Orbital stretch-wrapping eliminates hand wrapping, banding, strapping.

Yellow Jacket’s customers have reported saving from $20,000-$50,000 a year in labour costs alone, with an excellent return on investment potential.

It is ideal for any non-consistent sized, unusually shaped components, products

from laser/water cutters, toolmakers, workshops, machinery and parts distributors.

In fact, if it looks difficult to wrap it probably needs a Yellow Jacket.

The Yellow Jacket orbital stretch-wrap machine is now available from Materials Handling Pty Ltd to have you Working with Ease.

Materials Handling Pty Ltd Ph: 1300 650 035 www.materialshandling.com.au

NEW TURCK SPLITTER WITH LEDs

®

The Fitting Solution IFS have been supplying industry with quality Australian made brass fittings for 25 years. IFS also supply fittings made from stainless steel, gal mal, black steel etc. Allied products include tube, hose and pipe clamps, ball valves, industrial pressure gauges and much more.

® TURCK, a leader in sensors, connectivity and network products, now offers a redesigned VB2 splitter with LEDs. The new VB2 features a translucent black overmolded design, which encapsulates the LED’s and protects them from physical damage while also complimenting visibility.

The design enhancement also enables the LEDs to be visible from both sides of the splitter, allowing it to now be mounted on either side where the previous version only allowed mounting on one side for the LEDs to be visible.

www.indfit.com

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industryupdate.com.au

Quality ISO 9001

Products that are given an IP68 rating must first pass TURCK testing which requires them to be submerged at a depth of 1.8m for 24 hours.

TURCK Australia Ph: 1300 132 566 www.turck.com.au

New from TURCK … the redesigned VB2 splitter with LEDs

WORLD LEADER IN SCAFFOLDING CASTORS

We can also make custom fittings to suit specific applications. sales@indfit.com Tel: (07) 38483811 Fax: (07) 38483855

This VB2 splitter is used to consolidate two separate discrete PNP device signals into a single cable and can be used in any application multiple discrete PNP signals are being used.

It is an ideal solution for applications trying to use multiple sensors or send multiple signals from a confined area.

The LEDs provide a visual indication of when the circuit has power applied and when discrete signals are present. The VB2 has a rating of 10-30 VDC at up to 4 amps.

The new overmolded design provides the splitter with an improved ingress rating of IP68.

Since 1980 Haion Caster has been manufacturing top quality castors complying with DIN EN 1004 standards for mobile access and work platforms.

With manufacturing backed by ISO9001-2000 certification, Haion has

a number of patents for its scaffolding castor braking mechanism covering features such as the swivel lock and wheel lock activating simultaneously, an adjustable mechanism to allow for wear on the wheel and four contact point braking to totally eliminate any risk of wheel movement or break-away.

Haion’s scaffolding castors range in wheel size from 125mm with a load capacity of 130kg, for use on small light weight mobiles right up to 200mm with a load capacity of 1,300kg for the heaviest structures.

Wheel types include solid nylon,

polyurethane on polypropylene and polyurethane on nylon centres.

Mounting options include 4-hole swivelling plate, solid stem cross drilled, threaded spindle and nut, threaded spindle and cup-nut.

For the lighter models there is an expanding adaptor or a steel tube socket. QHDC Australia distributes Haion’s full castor and wheel range in Australasia.

QHDC Australia Pty Ltd Ph. 07 5593 4718 www.qhdc.com.au

PRODUCT NEWS •

STAINLESS STEEL CONVEYORS AN ADEPT WAY TO SAVE

wrightway2MT® (the right way to empty)

Independently Certified

to meet Australian Standards

wrightway2MT® INDUSTRIAL:

As a leader in the Australian conveyor manufacturing industry, Adept Conveyor Technologies can design, manufacture and if necessary, install an individual stainless steel conveyor or turnkey conveyor solution.

Adept can create a solution to suit your individual application by creating a “specifically designed and fit for purpose” custom built solution, rather than an “off the shelf” product.

Adept Conveyor Technologies has further expanded its offering to include stainless steel conveyors that are specifically designed for the food, beverage and pharmaceutical industries. They provide high quality products that offer improved performance, reliability and cleanliness at a competitive price.

With over 110 years of combined conveyor design and manufacturing experience, Adept provides superior service and product.

Adept offers the following options and features: Powered and non-powered conveyor solutions • Adept offers stainless steel conveyor solutions for all applications. This include simple gravity conveyors, powered lineshaft conveyors, powered chain driven conveyors or modular belt conveyors.

Available in 304 or 316 Grade Stainless • Stainless Steel conveyors are available in the two most common grades of material.

The environment that the conveyor will be used in will determine the grade of stainless used.

Can be ordered in either mill or polished finish • A standard “as rolled” mill finish is available as well as a decorative polished finish – depending on the environment that the conveyor or to match existing

One machine: NO ADJUSTMENT necessary to accommodate either: • 1 or 2 Wheelie Bins, or • 1 x 660 Litre 4-wheeled Bin, or • 1 x 1100 Litre 4-wheeled Bin.

equipment. A polished finish can also be easier to clean and to maintain good hygiene.

Rollers available in stainless or polymer materials • A PVC roller will usually have lower rolling resistance or inertia than a full stainless steel roller, the weight of the product and the working environment are usually the determining factor in the roller material that is specified.

Unique to Adept – dual race stainless steel precision bearings • The dual race enables smoother running, lower rolling resistance and lower inertia to turn the individual roller. This is particularly useful when conveying light loads.

Designed to meet sanitation requirements and are easily cleaned • The stainless steel conveyor construction and the parts used in the conveyor are designed to meet sanitation requirements for food and beverage manufacturing. They are also designed to aid in the customer easily cleaning and keeping the equipment in a cleanly and sanitary state.

High corrosion and chemical resistance • All of the parts used in the conveyor construction, such as clamps, brackets, joints, support bases and levellers, are chemical and corrosion resistant and are able to cope with the demands of frequent washing requirements of food and beverage manufacture.

Other benefits of dual race precision bearings include longer service life, smooth and free running rollers, minimal or no maintenance and low noise.

Adept Conveyor Technologies Ph: 02 9771 4655 www.adeptconveyor.com.au

2 Standard sizes to choose from: • Lifts up to 500kgs, or, • Lifts up to 1000kgs.

Standard Lift Heights: • 1500mm or 1800mm Custom sizes or cradles available.

WRIGHTWAY PRODUCTS RANGE OF LIFT & EMPTY BIN TIPPERS: Designed and Manufactured in Australia in direct response to requests from Industry for a fully certified safe, reliable and user-friendly bin tipper to lift up to 240kgs or up to 1000kgs for Customised options available diverse applications as required.

ABOVE: Custom cradles can be designed to suit specific tubs, drums or containers.

wrightway2MT® STANDARD

Lift & Empty: 80, 120, 140 or 240 litre wheelie bins up to 240kgs.

Lift Heights: tips at 900, 1230, 1530 or 1830mm.

BELOW: External brakes independent of castor direction

The original Lid Lifta® range of Hands-Free Foot-pedal bins & the NEW Wrightway Bin® (ergonomic push wheelie bin) designed and manufactured by Wrightway Products. All bins are available with/without foot pedals.

Wrightway Products wrightway.com.au E: sales@wrightway.com.au T: +61 2 6622 7111 industryupdate.com.au

59

• PRODUCT NEWS

HOW PALLET INVERTERS CAN BOOST PRODUCTIVITY Pallet inverters have become an integral part of many companies’ workflow.

With a pallet inverter you can switch the load to your own in-house or plastic hygiene pallets without having to manually un-stack the load.

They are ideal for: • Replacing broken pallets • Replacing rented pallets • Squaring the load • Replacing damaged cartons or bags on the bottom layer • Changing from export to Australian pallets and vice versa • Inserting slip-sheets • Removal of freezer spacers Perhaps you need to turn the load for

other reasons, such as keeping the cork moist in wine bottles or some cheeses lose their shape and need to be inverted too.

BBJ Materials Handling offer a range of Pallet Inverters that can be built into production lines or can be used as standalone machines.

The range spans the gamut, from budget models to heavy-duty inverters, which can handle wide and heavy loads.

Stand-alone models include machines that turn 180˚, 90˚ and even machines with no rotation mechanisms. The popular FS range is used for forklift loading/unloading and all the other models can be used for forklift as well as pallet truck loading/ unloading at floor level.

The BBJ range also includes four inline inverters that can be integrated seamlessly into your workflow.

BBJ work with automation companies to create systems incorporating pallet stackers, dispensers, conveyors, layer pickers, slip-sheet inserters and pallet wrappers.

This is extremely cost effective as there is a reduction in personnel and forklift costs while safety levels are dramatically increased.

BBJ materials handling also cater to the pharmaceutical and food manufacturing sectors as the pallet inverters can be built with stainless steel versions and/or anti corrosive paint options for use in sterile and heavy duty environments.

To complement their range of inverters

BBJ materials handling also have an extensive range of forklift attachment combinations that enable palletless loading into containers and (automated) slip-sheet adding/removing.

BBJ Materials Handling Ph: 0422 464 176 www.bbjmaterialshandling.com.au

NHP EXPANDS POPULAR DIN-SAFE SERIES NHP Electrical Engineering is expanding its popular Din-Safe long body RCBOs (DSRCBH series) to include D curve trip characteristic and 100mA RCD sensitivity options.

Common features of the DSRCBH series include: • Compliance to AS/NZS 61009

• Single module width of 18mm • 10kA short circuit breaking capacity in C curve • Type ‘A’ RCD with 10mA or 30mA trip sensitivity and neutral and earth (PE) flying leads Perfect for installation in NHP’s Concept Panelboards.

The D curve trip characteristic

complements these existing features and is suitable for high inrush current loads whilst 100mA RCD sensitivity is suitable for installation/equipment protection purposes where 30mA sensitivity is not required.

The expanded range means NHP can offer customers both D curve and/

or 100mA options to suit their varied application requirements.

NHP Electrical Engineering Pty Ltd Ph: 1300 647 647 (NHP NHP) www.nhp.com.au

FANMASTER OUBER® Manufacturers and Suppliers of Of Industrial Fans, Heaters & Ventilation Equipment Manufacturers & Suppliers Industrial Cooling, Heating & Ventilation

NewTech Coolers by Fanmaster

NOW’S THE TIME GET YOUR AIR COOLING SOLUTION

1300 900 345 www.fanmaster.com.au 60

industryupdate.com.au

Our range of air coolers can assist in cooling and ventilating various spaces quickly and efficiently.

PRODUCT NEWS •

KEMPPI UNVEILS NEW WELDING MANAGEMENT SYSTEM Kemppi Australia, a leading supplier of welding equipment, has unveiled its Arc System 3 welding management system in Perth.

The new system was demonstrated at Polytechnic West in front of representatives from 25 major companies involved in welding operations supporting major projects.

Attendees were from project management, offshore fabrication, oil & gas and construction and mining sectors.

Using a whole suite of software based solutions, the Arc System 3 has been specifically developed by Kemppi to improve welding quality management, operational productivity and reduce cost and risk.

The System offers a choice of Arc modules that work seamlessly together to capture 'big data' welding information.

This information allows users to more effectively monitor, control and manage the quality and efficiency of their welding operations. ARC System 3 applies to a multi machine and even multi site operation, managed from a single central

welding co-ordination point.

The System traces every weld, records welder qualifications, welding procedure specifications (WPS), all materials and operational welding parameters. Once welding parameters are set, any deviations by the welder are identified in real-time and can be altered to eliminate the need for rework.

“Arc System 3 automatically collects and analyses big data information for you so that you know at a glance how the welding operation is proceeding and if any adjustments need to be made, saving time and money, Kemppi Australia's Managing Director, Mr David Green, explained.

“Plus, it can collate welding documentation automatically to significantly reduce the time and cost associated with post welding administration.

“In essence, Arc System 3 is an invaluable toolbox of solutions that support welding operations to become significantly more efficient and productive, save time and money, and minimise risk.”

The modular nature of the System

MOVE & LIFT YOUR LOADS EASILY WITH SAFETY

means it can be tailored to each organisation's specific requirements.

The System's flexibility ensures features such as NDT, welder maintenance and power source calibration/validation scheduling can be built-in as required.

It also fully supports the operation of a formal welding quality management system, such as IS0/AS 3834-2, which has been a major market driver behind the development of the ARC Q system, particularly within Europe.

“Up to now, welding processes in critical operations have relied upon the integrity of the welder plus retrospective welding inspection to guarantee welding quality. The Arc System 3 revolutionises all this. It factually confirms that all welds are as they should be, and delivers complete peace of mind,” said Mr Green.

Kemppi Australia Ph: 02 8785 2000 www.kemppi.com.au

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The perfect solution for soaking up all chemicals, aggressive acids and bases (alkalis), paint, solvents, oil, fuel, coolants, degreasers, herbicides and pesticides.

General Purpose Ideal for soaking most liquids, including coolant, solvent, degreaser, paint, blood, mild acids & bases, oil, fuel, diesel, petrol & other hydrocarbons.

Ph: 02 9567 4889 | Mob: 0411 136 484 | sipco@bigpond.com

www.airskate.biz

HIRE OR BUY - CUSTOM DESIGNS

Global Spill Control has a new website!

We are proud to announce that our new website is now live...

Have a browse through our new-look site by visiting:

www.globalspill.com.au

1300 SPILLS (774 557) www.globalspill.com.au

Australia's Largest Manufacturer and Supplier of Environmental Products, Services and Solutions.

Proudly Australian Made and Owned for 23 Years.

+ Available in rolls, booms, socks, pillows and pads.

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• COMING EVENTS

2014 Coming events

MINING & ENGINEERING NSW Newcastle Entertainment Centre October 8-10 Ph: 02 9422 2955 www.miningandengineeringnsw.com.au AUSTRALASIAN WASTE & RECYCLING EXPO Sydney Olympic Park, Sydney October 9-10 Ph: 03 9261 4605 www.awre.com.au WASTE EXPO - Management, recycling & sustainability Melbourne Conference & Exhibition Centre October 15-16 Ph: 02 9528 5791 www.wasteexpo.com.au SUSTAINABILITY IN BUSINESS CONFERENCE & EXHIBITION Melbourne Conference & Exhibition Centre October 15-16 Ph: 02 9422 2500 www.australiansustainability.com.au ALL-ENERGY AUSTRALIA Melbourne Conference & Exhibition Centre October 15-16 Ph: 02 9422 2500 www.all-energy.com.au

ALL-ENERGY AUSTRALIA Melbourne Conference & Exhibition Centre October 15-16 Ph: 02 9422 2500 www.all-energy.com.au INTER-WATER AUSTRALIA Water quality and efficiency Melbourne Conference & Exhibition Centre October 15-16 Ph: 1300 794 300 www.inter-water.com.au ENGINEERS AUSTRALIA NATIONAL CONVENTION 2014 Melbourne Conference & Exhibition Centre November 24-28 Ph: 1300 653 113 www.convention2014.org.au QLD GAS CONFERENCE & EXHIBITION Brisbane Convention & Exhibition Centre November 25-26 Ph: 02 9422 2563 www.queenslandgasconference.com.au

2015

AUSPACK PACKAGING & PROCESSING EXHIBITION Melbourne Conference & Exhibition Centre March 24-27, 2015 Ph: 02 9559 7993 www.auspack.com.au

‘TIS THE SEASON TO BE JOLLY PROMOTING Next month Industry Update, Australia’s market leader for the manufacturing industry, will publish its last edition for 2014.

This is an outstanding opportunity for your company to showcase end of year and New Year specials with an advertising/editorial promotional package.

Industry Update gives you instant exposure to 76,000 key industry players across Australia. And all advertisers are guaranteed editorial coverage.

Special features include: • Cooling and Fans Part Two • LED lighting special • Australian Made • IT/ Hardware & Software • Fastners & adhesives • Focus on Personal Protection Equipment (PPE)

NEW SILICONE TUBING RANGE StockCap has expanded its powdercoat masking product offering with the addition of a new range of silicone tubing.

Available from stock in ID sizes 4.75, 5.54, 5.94, 6.35, 7.14, 7.92, 9.53, 11.1 & 12.7mm in roll lengths of 30.48m and ID sizes 15.88, 19.05, 22.23 & 25.4mm in roll lengths of 15.24m the tubing is ideal for masking long bolts, tubes, pipes or pins where conventional silicone caps are too short.

StockCap Silicone Tubing is natural in colour, designed not to contaminate the paint line and suitable for temperatures up to 316°C. When you need to mask, StockCap is now a one-stop shop with the complete range of high temperature silicone caps,

The new video pyrometers CSVideo and CTVideo series introduced by Bestech Australia are used for temperature measurement (50-2200) in hard-to-reach areas such as targets that are not visible anymore and high temperature applications.

The CTVideo-sensors with external controller are available for spectral ranges of 1.0, 1.6 and 2.3µm.

CSVideo sensors manufactured by Micro Epsilon with integrated controller and two-wire output provide a spectral range of 1.6µm.

The deadline for editorial submissions is: Monday, October 20 Advertising enquiries: Scott, Sean or Glynn Ph: 02 9439 1288 CTVideo-sensors from Bestech

industryupdate.com.au

plugs, tapes, discs – and now tubing.

Contact StockCap for more information or visit their website to buy online.

StockCap Ph: 1800 003 211 www.stockcap.com.au

NEW INFRARED TEMPERATURE SENSORS FROM BESTECH

Editorial and images should be sent to: editor@industryupdate.com.au

62

New offering … StockCap silicone tubing

The sensors from Bestech Australia are equipped with an USB 2.0 standard interface. The measure data are output via an analogue 4-20 mA or 0-5/10V interface.

The connection to Ethernet can optionally be made by USB-server as accessory.

The temperature sensors are available in two lens versions: Standard focus (SF) and Close Focus (CF).

Bestech Australia Pty Ltd Ph: 03 9540 5100 www.bestech.com.au

PRODUCT NEWS •

INNOVATIVE SOLUTIONS FOR CRANE INDUSTRY As modern crane systems demand increasingly higher cycle rates and travel speeds, they need cable management solutions that can hold up to these new requirements.

To meet these demands, today’s port cranes and lifting devices require lightweight cable carriers that offer high speed, high acceleration and high durability.

Tsubaki Kabelschlepp, a global leader in cable carrier systems, can help you to adapt your systems to meet these new demands.

The company offers solutions for extremely long travel applications that require high speeds and accelerations.

Tsubaki Kabelschlepp customised solutions for cranes includes cable carrier systems in: • Ship to shore container cranes

• • • • •

Rubber tyre gantry Rail mounted gantry Automated stacking cranes Reach stackers Spreaders Benefits of cable and hose carriers for cranes include: • Cost effective compared to Festoon systems due to shorter cable lengths and no inefficient hanging loops.

• Extended cable service life – the cables only bend in a defined radius and absorb no pulling power.

• Very long travel lengths possible.

• Weather proofed for off-shore/onshore conditions • Low maintenance • Secure protection of cables and hoses, even in high wind conditions • All power, control, data, pneumatic,

High durability … Tsubaki Kabelschlepp cable and hose carriers

applications, are being tested under harsh conditions.

water or hydraulic cables in one system To ensure the highest standards, Tsubaki Kabelschlepp has an outdoor testing facility with real conditions.

Gliding and rolling systems with travel lengths up to 100m, in high speed

Tsubaki Kabelschlepp Ph: 02 9704 2500 www.tsubaki.com.au

GEMÜ DEVELOPS WORLD'S FIRST SINGLE-USE DIAPHRAGM VALVE GEMÜ, a leading manufacturer of valves, measurement and control systems for the pharmaceutical industry, has developed the world's first Single-Use diaphragm valve.

GEMÜ SUMONDO represents the long-awaited paradigm change to Single-Use design: From manual systems to automation-capable and controllable plants for faultless operation and continual documentation by the plant monitoring system.

The trend towards simplified upstream and downstream plant designs and the effective prevention of crosscontamination risks means that Single-Use disposable technology is becoming an increasingly high-profile and important field – especially in pharmaceutical process engineering.

Single-Use design is increasingly being used particularly in the manufacture of smaller batch sizes, which are required, for

example, in research and pilot plants.

The secondary processes for cleaning and sterilisation (CIP/SIP) that are wellknown and required for classic stainless material plant designs are in practice no longer necessary at all with Single-Use plants and processes.

The necessary purity is guaranteed through the sterilization by gamma rays of all the process components used. This not only reduces the investment costs of such a plant, but also eliminates extremely time-consuming cleaning validation for operating media that are no longer required.

GEMÜ SUMONDO links the valve body and actuator together using patentpending locking technology: After the application process, only the valve body is removed, the actuator itself can be reused repeatedly in the plant.

The valve body is manufactured from

polypropylene in a cleanroom and is gamma irradiated up to 50 kGy. It isolates the working medium hermetically from the environment and from the actuator through an ultrasonically welded TPE diaphragm. The medium remains closed off from the environment by the welded diaphragm not only during operation, but also after removing the valve body.

The major advantage of GEMÜ SUMONDO in comparison with conventional pinch valves lies in the exact controllability of processes. Using a tried and tested actuator design from conventional plant engineering, the actuator can also transmit feedback to the plant monitoring system as required to ensure complete monitoring of the controlled system. This means that pharmaceutical processes can be more easily documented, reproduced and validated.

The increased levels of automation also mean that the systems are less likely to have faults.

GEMÜ www.gemu-group.com.

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industryupdate.com.au

63

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