Dayton Progress Products by Industrial Tooling

Precision Punches, Pilots, Die Buttons, & Retainers

a MISUMI Group Company

Better performance, longer runs, less downtime

Versatile Precision Products Ordering Information

Product Applications Versatile Punches, Pilots, Die Buttons, and Retainers are built to exact tolerances and concentricity to provide superior alignment, better performance, longer runs, and less downtime. Dayton Versatile products are considered “top-of-the-line” by regular users, and are mainstays in heavy industries with high-demand applications, such as automotive and major appliance manufacturing. Versatile punches and die buttons provide three times better alignment than other major brands, thus assuring longer runs and better part performance. Versatile die buttons with tapered relief have no overhand and no step (unlike conventional counter-bored relief); provide positive slug control; and never fail due to lack of support of the cutting edge. Dayton’s Versatile precision product line includes: Jektole ® Punches (slug ejection punches); Regular Punches; Regular Pilots; Positive Pick-Up Pilots; Compact Positive PickUp Pilots; Straight and Blank Punches; Clospace Punches; Die Buttons; Retainers; Guide Bushings; and others, including Quill Bushings, Micro Guides, Misfeed Detectors, and Locking Devices. Standard sizes and standard alterations are shown in this catalog within individual product sections. Dayton Slug Control is a guaranteed method for reducing the risk of pulling slugs to the die surface during withdrawal of the punch. A series of grooves is designed inside the die buttons (see drawing). There, the slugs are trapped until they fall freely through the relief. The use of Dayton Slug Control has no effect on hole size, and will not require any changes in current regrind practices.

Each page contains detailed instructions on how to order specific Dayton Versatile products. Individual drawings show product shape, dimensions, tolerances, and concentricity. When ordering, you are asked to specify quantity, type, shank and length codes (for example), and other applicable data. In the example below, the type specified is “VPR.” “V” stands for Versatile, “P” stands for punch, and “R” stands for rectangle. 37 is the press-fit diameter, which is coded by the first two digits of the decimal equivalent (.375"). 12 is the shank length, which is coded by inches and quarter-inches (one inch and two quarters). 23 is the overall length, coded by inches and quarterinches. Finally, P.1875 and W.1325 represent the point or hole size dimensions.

HOW TO ORDER D

Qty. Type

VPR

1223

P.1875 W.1325

Standard Alterations Punches, pilots, and die buttons are available in sizes other than those listed in the catalog. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P and W dimensions are outside the standard range, an “X” is placed in front of the P or W dimension, e.g., “XP” and/or “XW.” If the point length is other than standard, designate “XB” for the point length. See the foldout tabs in the individual product sections for these and other special order designations. XP P

Dayton Progress Corporation

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Contents Punches

Punches (cont’d)

Standard Shapes

VLX

X J

VJ_ Jektole

Round/Shape

4, 5

Spring Pilot

Bushings/Guides (cont'd) 29

Die Buttons VN_ / VR_ Die Buttons

Round/Shape

VPT Pilots Regular

8, 9

MDX / MHX Micro Buttons

Each page contains detailed instructions on how to order specific Dayton Versatile products. In addition, use the following chart to define the product as a part number. Example:

VPR

Type

Positive Pick-Up

10, 11

Retainers VRP Retainers

Multi-head/Multi-LocationTM

VUAC/VPAC Pilots Compact Positive Pick-Up

VJB/VPB Blanks Jektole®/Regular

VYX/VUX Straight Jektole®/Regular

Miscellaneous/Other 20

Classified Shapes

Shank Length Coded by inches and quarter-inches (1 inch and 2 quarters).

22, 23

Overall Length L Coded by inches and quarter-inches (2 inches and 3 quarters).

Length

1223

Catalog Number

Point or Hole Size

P.1875, W.1325

Dimensions As Specified

Diameter (D) is shown on the order as a two- or threedigit code. To convert the shank diameter to the appropriate code, use the following chart. Code

VPA Pilots

Press-Fit Dia. D (shank diameter) Coded by the first 2 digits of dec. equiv. (.375).

23 Product Series

VMX Misfeed Detectors

V for Versatile P for Punch (Regular) R for Rectangle

Headless/Headed

Line Product Shape

VQX / VFQ Quill Bushings/Guides

6, 7 KD_ / KH_ EDM Button Blanks

Round/Shape

VP_ Regular

MEX / MFX / MGX Micro Guides

Product Designation

12 18 25 31 37 43

Code

.1250 .1875 .2500 .3125 .3750 .4375

50 62 75 87 100 125

.5000 .6250 .7500 .8750 1.0000 1.2500

150 175 200 225 250

1.5000 1.7500 2.0000 2.2500 2.5000

12, 13 Classified Shapes 14, 15

VRT/VRTS Retainers Single-head/True-LocationTM

Locking Devices

30, 31

Key Flats/Dowel Slots

Form Shapes

32, 33

Classified shapes (83 common shapes, no detailing required) are available on all punches, solid die buttons, and guide bushings as indicated in this catalog. See pp. 22, 23 for more information and special instructions. Also, see individual product pages and pp. 30, 31 for additional information on orientation and views.

Clearance Normal grinding methods produce:

Clospace

Straight/Regular/Blanks

Round/Shape

www.daytonprogress.com

Jektole Data

Bushings/Guides VG/VF/VE Guide Bushings

VJ_ /VP_ Extended Range 28

1 .007 max fillet on the punch —

Punch

➊

matching corner shape on the die button.

➋ Matrix

2 .007 max fillet on the die button

— matching corner shape on the punch.

Shear Angles VersaPlus Products

Dayton Progress Corporation

Jektole Punches

Standard Alterations

Jektole Punches ®

.75 Min.

Fillet .01 .02

Type

XW XPW

P/G P

.062 -.062-.1874 .062.050 .062-.1874 .050.1875 18 .1875 .080.080 .093-.2499 .080.2500 25 .093 -.093-.2499 .2500 .115.115 .125-.3124 .115.3125 31 .125 -.125-.3124 .3125 .158.158 .187-.3749 .158.3750 37 .187 -.187-.3749 .3750 .158.158 .187-.4374 .158.4375 43 .187 -.187-.4374 .4375 .75 .158.158 .225-.4999 .158.5000 50 .250 -.225-.4999 .5000 .235.235 .310-.6249 .235.6250 62 .282 -.310-.6249 .6250 .235.300 .390-.7499 .300.7500 75 .312 -.390-.7499 .7500 .235.350 .440-.8749 .350.8750 87 .343 -.440-.8749 .8750 .235.400 .485-.9999 .485-.9999 .400 1.0000 100 .375 -1.0000

.062 .062 - .1875 .080 .093 - .2500 .115 .125 - .3125 .158 .187 - .3750 .158 .187 - .4375 0312 1013 .158 .250 - .5000 .235 .282 - .6250 .235 .312 - .7500 .235 .343 - .8750 .235 .375 -1.0000

1120

.093 -.062-.1874 .1875 .093.058 .062-.1874 .058.1875 18 .093 -.093-.2499 .2500 .093.080 .093-.2499 .080 .2500 25 .125 -.125-.3124 .3125 .115.115 .125-.3124 .115.3125 31 .187 .187-.3749 - .3750 .158.158 .187-.3749 .158.3750 37 .187 -.187-.4374 .4375 .158.158 .187-.4374 .158.4375 43 00 1.00 .250 -.225-.4999 .5000 .158.158 .225-.4999 .158.5000 50 .282 -.310-.6249 .6250 .235.235 .310-.6249 .235 .6250 62 .312 -.390-.7499 .7500 .235.300 .390-.7499 .300.7500 75 .343 -.440-.8749 .8750 .235.350 .440-.8749 .350.8750 87 .375 -1.0000 .235.400 .485-.9999 .485-.9999 .400 1.0000 100

.093 .093 .115 .158 .158 .158 .235 .235 .235 .235

.093 - .1875 .093 - .2500 .125 - .3125 .187 - .3750 .187 - .4375 0313 .250 - .5000 .282 - .6250 .312 - .7500 .343 - .8750 .375 -1.0000

.093.080 .093-.2499 .080 .2500 25 .093 .093-.2499 - .2500 .115.115 .125-.3124 .115.3125 31 .125 -.125-.3124 .3125 .158.158 .187-.3749 .158.3750 37 .187 .187-.3749 - .3750 .158.158 .187-.4374 .158.4375 43 .187 -.187-.4374 .4375 .158.158 .225-.4999 50 1.25 25 .158.5000 .250 -.225-.4999 .5000 .235.235 .310-.6249 .235 .6250 62 .282 -.310-.6249 .6250 .235.300 .390-.7499 .300.7500 75 .312 -.390-.7499 .7500 .235.350 .440-.8749 .350.8750 87 .343 -.440-.8749 .8750 .235.400 .485-.9999 .485-.9999 .400 1.0000 100 .375 -1.0000

.093 .115 .158 .158 .158 .235 .235 .235 .235

.093 - .2500 .125 - .3125 .187 - .3750 .187 - .4375 .250 - .5000 0320 .282 - .6250 .312 - .7500 .343 - .8750 .375 -1.0000

.125 -.125-.3124 .3125 .115.115 .125-.3124 31 .115.3125 .187 .187-.3749 - .3750 .158.158 .187-.3749 37 .158.3750 .187 -.187-.4374 .4375 .158.158 .187-.4374 43 .158.4375 .250 -.225-.4999 .5000 .158.158 .225-.4999 50 .158.5000 50 1.50 .282 -.310-.6249 .6250 .235.235 .310-.6249 .6250 62 .235 .312 -.390-.7499 .7500 .235.300 .390-.7499 75 .300.7500 .343 -.440-.8749 .8750 .235.350 .440-.8749 87 .350.8750 .375 -1.0000 .235.400 .485-.9999 .485-.9999 1.0000 100 .400

.115 .158 .158 .158 .235 .235 .235 .235

.125 - .3125 .187 - .3750 .187 - .4375 .250 - .5000 .282 - .6250 .312 - .7500 .343 - .8750 .375 -1.0000

1020

1221 0312

1121

1021

0321

1322 1013

1222 0313

1122

1022

2023 1120

1323 1020

1223 0320

1123

R (Specify)

VJH

VJJ

L ++.010 .020

2230 1321

Code

2130 1221

2030 1121

1330 1021

1230 0321

2331 2022 3032 2123

2231 1322

2131 1222

2031 1122

1331 1022

3133 2230 3240 2331

2332 2023 3033 2130

2232 1323

2132 1223

2032 1123

3140 2231

2333 2030 3040 2131

2233 1330

2133 1230

2340 2031

2240 1331

VJN

VJY

VJZ

1 Check your P&W dimensions to be certain the diagonal G does R=G 2 not exceed the maximum shown. 2 Sharp corners are typical. To assure proper clearance, Dayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is .005 or less.

B+–.06 .00

2123 1220

VJK

2.25 1.50 2.50 1.75 2.75 2.00 3.00 2.25 3.25 2.50 3.50 2.75 3.75 3.00 4.00 3.25 4.25 3.50 3.75 4.00 4.25

2022 1113

VJR

VJV

*.125 when D = .1875

1321 1012

VJO

*.188

1220 0311

VJX

.5R

+.005 +.010

P/G

.062 -.062-.1874 .062.050 .062 .062 - .1875 .062-.1874 18 .1875 .050.1875 .080.080 .080 .093 - .2500 .093-.2499 25 .093 .093-.2499 - .2500 .080.2500 0311 1012 1113 .50 .115.115 .115 .125 - .3125 .125-.3124 31 .125 -.125-.3124 .3125 .115.3125 .158.158 .158 .187 - .3750 .187-.3749 37 .187 -.187-.3749 .3750 .158.3750

+.0002

D +.0004

D+.125

Material Steel: A2, M2, PS4 (RC 60-63), PS (RC 63-65) All heads are drawn to RC 40-55. +.0002 P to D .0003 P&W Tolerance –.0000

Press-In Lead

+.00 –.01

VJ_

Shank Round Code Point Shape Round Shape int th. Lgth. Min. Range Min.Min. Min. Range Max. Min. Min. Max. D 1.25 1.50 1.75 2.00 1.25 B B

55 6

3032 3341

2332 3241

2232 3141

2132 3041

2341 2032

3133

3240 3341

3033

3140 3241

2333

3040 3141

2233

2340 3041

2133

2240

2341

4.50 4.75 5.00 18 25 31 37 18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100 25 31 37 43 50 62 75 87 100 31 37 43 50 62 75 87 100

4042

3342

3242

3142

3042

4143

4043

3343

3243

3143

18 25 31 4250 37 18 25 31 37 43 50 4150 62 75 87 100 18 25 31 37 43 50 4050 62 75 87 100 25 31 37 43 50 62 3350 75 87 100 31 37 43 50 3250 62 75 87 100

**See p.32 for additional information.

** ® Jektole Group 5.25 4.50 5.50 4.75 5.75 5.00 6.00 5.25 6.25 5.50 6.50 5.75 6.00 6.25

4351 4042 5052 4143

5153 4250 5260 4351

4251 3342 4352 4043 5053 4150

5153

5160 4251 5261 4352 5362 5053

4151 3242 4252 3343 4353 4050 5060 4151

4051 3142

5052

5161 4252 5262 4353

4152 3243 4253 3350 4360 4051 5061 4152

5162 4253

3351 3042 4052 3143 4153 3250 4260 3351 4361 4052 5062 4153

J2 J3 J4 5260 J6 J2 J3 J4 J6 J6 J6 5160 J9 J9 J9 J9 J2 J3 J4 J6 J6 J6 5060 J9 J9 J9 J9 J3 J4 J6 J6 J6 J9 4360 J9 J9 J9 J4 J6 J6 J6 4260 J9 J9 J9 J9

Features/Benefits

Surface Coatings

Jektole® punches permit doubling punch to die button clearance; produce up to three times the number of hits between sharpenings; and reduce burr heights.

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. XP

HOW TO ORDER

Specify: Qty.

Type

Example: 2 ** ® Jektole1

VJX VJR

D Code

50 37

1020 0312

Steel

P.375 P.321, W.189

PS A2, X2

6.50 Group

J2 J3 Note: The standard location of a J4 key flat is at 0°. See p. 31 for more J6 information on flats and dowel slots. J2 J3 J4 J6 J6 J6 5261 5362 J9 J9 J9 1 Day J9

5161

P (or P&W)

90° Reflected View 0° (X2)

P D 2

J2 J3 J4 J6 J6 J6 5262 J9 J9 ® punches are available in sizes other than Jektole J9 shown in the chart to the left. those J9

Standard Alterations

When ordering, you are asked to specify different J3 designations for various non-standard dimensions. J4 For J6 example, if the P and W dimensions are outside J6 the standard range, an “X” is placed in front of the P J6 or W dimension, e.g., “XP” and/or “XW.” If the point J9 5061 5162 length J9 is other than standard, designate “XB” as the pointJ9length. Also see “Standard Alterations” on J9 of the pullout tab in this section for other the front J4 order designators. special

4361

5062

J6 J6 J6 J9 J9 J9 J9

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XW .75 Min.

DayTride® (XN)—a low-cost surface application that treats all P exposed surfaces. Ideal for punches and die buttons. ProvidesXW high dimensional stability. Approx. hardness: RC73. DayTiN® (XNT)—applied via PVD (physical vapor deposition). Provides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. Approx. hardness: *Vickers 2300. DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400. TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000. XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000. XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100. DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers 1800-2100.

XNAProgress (XNAP)—ultra-hard PVD coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness: *Vickers 3200. Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness *Vickers 2500. Material

Code / Delivery

+ 3 days XN —DayTride® + 3 days XNT —DayTiN® + 4 days XAN —DayTAN™ + 3 days XCN —TiCN +12 days XNM + 8 days XNP + 1 days XCR —DayKool™ + 7 days CRN XNA —ZertonPlus™ + 7 days XNAP—XNAProgress +12 days +12 days XCD

M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS

Dayton Progress Corporation

P and W Dimensions P Smaller than Standard

Point Length Other than Standard

For XBB, add three days to delivery.

XBB

Point .500- .751- 1.001- 1.251- 1.501- 1.626- .500- .751- 1.001- 1.251- 1.501- 1.626Length .750 1.000 1.250 1.500 1.625 2.000 .750 1.000 1.250 1.500 1.625 2.000 Code Type Min. P (Rounds) Min. W (Shapes) 18 VJ_ 25 VJ_ 31 VJ_ 37 VJ_ 43 VJ_ 50 VJ_ 62 VJ_ 75 VJ_ 87 VJ_ 100 VJ_

.050 .080 .115 .158 .158 .158 .235 .300 .350 .400

.058 .080 .115 .158 .158 .158 .235 .300 .350 .400

.080 .115 .158 .158 .158 .235 .300 .350 .400

.115 .158 .158 .158 .235 .300 .350 .400

.187 .187 .187 .187 .235 .300 .350 .400

.062 .080 .115 .158 .158 .158 .235 .235 .235 .235

.093 .093 .115 .158 .158 .158 .235 .235 .235 .235

.093 .115 .158 .158 .158 .235 .235 .235 .235

.115 .158 .158 .158 .235 .235 .235 .235

.187 .187 .187 .187 .235 .250 .350 .400

Reduced Shank Diameter

Head diameter does not change with body diameter. Shank Dia. 18 25 31 37 43 50 62 75 87 Min. XD .172 .218 .282 .344 .376 .438 .562 .688 .813 XT TT

XL LL

.75 min. (Ref.)

ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200.

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

XP, XW

XTK

100 .938

Overall Length Shortened Stock removal from point end which shortens B length. To maintain “B,” specify “XB.”

Precision Overall Length Same as XL except overall length is held to ±.001.

XLB

Overall Length Shortened B length maintained. (min. shank length .75)

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals D +.000 – .001.

Kommercial Head Thickness

Shank Dia.D 18 25 31 37 43 50 62 75 87 100 Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250

No Side Hole For air ejection. No cost.

Smaller Jektole Components

+ 3 days See p. 34.

SBR Straight Before Radius To determine Length of Radius Blend (LRB) 1. Calculate (D-P)/2. 2. Find (D-P)/2 value on left side of chart. 3. Follow line over to intersection point on radius blend line. .300 4. Read LRB value on bottom of chart. B

.200

LRB

SBR

.100

D Example: .500 .400 .300 .200 .100 D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

See page 35 for Shear Angles.

Dayton Progress Corporation

Regular RegularPunches Punches

Regular Punches .01 .01 FilletFillet .02 .02

TypeType

+.0002 +.0002 D +.0004 D +.0004

+.00 +.00 –.01 –.01

VP_ VP_

VPX

Press-In Press-In LeadLead .5R .5R P

D+.125 D+.125

VPO

+.005+.005 +.010+.010

Material Material Steel: Steel: A2, M2, A2, M2, PS4PS4 (RC (RC 60-63), 60-63), PS (RC PS (RC 63-65) 63-65) All heads All heads are drawn are drawn to RC to 40-55. RC 40-55. +.0002+.0002 P&WP&W Tolerance Tolerance P to PD to.0003 D .0003 –.0000–.0000

*.188*.188

+.06 B+.06 –.00B–.00 +.01 L +.01 +.02L +.02

R (Specify)

VPH

*.125*.125 when when D = .1250 D = .1250 or .1875 or .1875

.042.1250 .062-.1249 .1250 12 12 .062 .042 .062.042 - .062-.1249 .1250 .062-.1249 .062.062 .062 .062 - .1250 - .1250 .042.1875 .062-.1874 .1875 18 18 .062 .042 .062.042 .062-.1874 .062.062 .062 .062 - .062-.1874 .1875 - .1875 - .1875 .062-.2499 .062 .062 .062-.2499 .062.062 .062.2500 .2500 25 25 .062.062 .062 .062 - .062-.2499 .2500 - .2500 - .2500 .093-.3124 .062 .062 .093-.3124 .062.062 .062.3125 .3125 31 31 .093.062 .093 .093 - .093-.3124 .3125 - .3125 - .3125 .062.3750 .125-.3749 .3750 37 37 .080 .062 .125-.3749 .125-.3749 .080.080 .125.062 - .3750 .125 .125 - .3750 - .3750 .187-.4374 .109.75 .187-.4374 .109 .109 .093.4375 .4375 43 43 .093 .187.093 .187 .187 - .187-.4374 .4375 0312 -1013 .4375 - .4375 1120 .75 .125.5000 .225-.4999 .5000 50 50 .125 .125 .225-.4999 .125.125 .187.125 .187 .187 - .225-.4999 .5000 - .5000 - .5000 .235.6250 .310-.6249 .6250 62 62 .235 .235 .310-.6249 .235.235 .250.235 .250 .250 - .310-.6249 .6250 - .6250 - .6250 .390-.7499 .235 .300 .390-.7499 .235.235 .300.7500 .7500 75 75 .312.300 .312 .312 - .390-.7499 .7500 - .7500 - .7500 .8750 87 87 .235 .350 .235.235 .343.350 .343 .343 .350.8750 .440-.8749 - .8750 .440-.8749 .440-.8749 - .8750 - .8750 100 100 .235 .400 .235.235 .375.400 -1.0000 .375 .375 -1.0000 -1.0000 .400 1.0000 .485-.9999 1.0000 .485-.9999 .485-.9999

12 18 25 31 37 43 1221 03120312 1322 10131013 2023 11201120 2130 12211221 2231 13221322 2332 20232023 3033 21302130 3140 22312231 23322332 30333033 31403140 3241 32413241 50 62 75 87 100

.058.1250 .062-.1249 .1250 12 12 .062 .058 .062.058 - .062-.1249 .1250 .062-.1249 .062.062 .062 .062 - .1250 - .1250 .058.1875 .062-.1874 .1875 18 18 .062 .058 .062.058 .062-.1874 .062.062 .062 .062 - .062-.1874 .1875 - .1875 - .1875 .062-.2499 .062 .062 .062-.2499 .062.062 .062.2500 .2500 25 25 .062.062 .062 .062 - .062-.2499 .2500 - .2500 - .2500 .062.3125 .093-.3124 .3125 31 31 .093 .062 .093-.3124 .093.093 .093.062 .093 .093 - .093-.3124 .3125 - .3125 - .3125 .062.3750 .125-.3749 .3750 37 37 .109 .062 .125-.3749 .109.109 .125.062 .125 .125 - .125-.3749 .3750 - .3750 - .3750 .187-.4374 .109 .187-.4374 .109.109 .093.4375 .4375 43 1.00 43 .093 .187.093 .187 .187 - .187-.4374 .4375 -0313 .4375 - .4375 1020 1.00 .125.5000 .225-.4999 .5000 50 50 .125 .125 .225-.4999 .125.125 .187.125 .187 .187 - .225-.4999 .5000 - .5000 - .5000 .310-.6249 .235 .235 .310-.6249 .235.235 .235.6250 .6250 62 62 .250.235 .250 .250 - .310-.6249 .6250 - .6250 - .6250 .390-.7499 .235 .300 .390-.7499 .235.235 .300.7500 .7500 75 75 .312.300 .312 .312 - .390-.7499 .7500 - .7500 - .7500 .8750 87 87 .235 .350 .235.235 .343.350 .343 .343 .350.8750 .440-.8749 - .440-.8749 .8750 .440-.8749 - .8750 - .8750 100 100 .235 .400 .235.235 .375.400 -1.0000 .375 .375 -1.0000 -1.0000 .400 1.0000 .485-.9999 1.0000 .485-.9999 .485-.9999

12 18 25 31 37 43 1222 03130313 1323 10201020 2030 11211121 2131 12221222 2232 13231323 2333 20302030 3040 21312131 22322232 23332333 30403040 3141 31413141 50 62 75 87 100

.093-.1249 .093 .075 .093-.1249 .093.093 .075.1250 .1250 12 12 .093.075 - .093-.1249 .1250 .093 .093 - .1250 - .1250 .075.1875 .093-.1874 .1875 18 18 .093 .075 .093.075 .093-.1874 .093.093 .093 .093 - .093-.1874 .1875 - .1875 - .1875 .080.2500 .093-.2499 .2500 25 25 .093 .080 .093-.2499 .093.093 .093.080 .093 .093 - .093-.2499 .2500 - .2500 - .2500 .093.3125 .093-.3124 .3125 31 31 .093 .093 .093-.3124 .093.093 .093.093 .093 .093 - .093-.3124 .3125 - .3125 - .3125 .125-.3749 .125 .093 .125-.3749 .125.125 .093.3750 .3750 37 37 .125.093 .125 .125 - .125-.3749 .3750 - .3750 - .3750 .187-.4374 .141 .187-.4374 .141.141 .093.4375 .4375 43 1.25 43 .093 .187.093 .187 .187 - .187-.4374 .4375 - .4375 - .4375 0320 1.25 .125.5000 .225-.4999 .5000 50 50 .141 .125 .225-.4999 .141.141 .187.125 .187 .187 - .225-.4999 .5000 - .5000 - .5000 .235.6250 .310-.6249 .6250 62 62 .235 .235 .310-.6249 .235.235 .250.235 .250 .250 - .310-.6249 .6250 - .6250 - .6250 .300.7500 .390-.7499 .7500 75 75 .235 .300 .390-.7499 .235.235 .312.300 .312 .312 - .390-.7499 .7500 - .7500 - .7500 .235 .350 .235.235 .8750 87 87 .343.350 .343 .343 .350.8750 .440-.8749 - .440-.8749 .8750 .440-.8749 - .8750 - .8750 100 100 .235 .400 .235.235 .375.400 -1.0000 .375 .375 -1.0000 -1.0000 .400 1.0000 .485-.9999 1.0000 .485-.9999 .485-.9999 .125-.1874 .125 .093 .125-.1874 .125-.1874 .125.125 .093.1875 .1875 18 18 .125.093 - .1875 .125 .125 - .1875 - .1875 .125-.2499 .125 .093 .125-.2499 .125.125 .093.2500 .2500 25 25 .125.093 .125 .125 - .125-.2499 .2500 - .2500 - .2500 .125-.3124 .125 .093 .125-.3124 .125.125 .093.3125 .3125 31 31 .125.093 .125 .125 - .125-.3124 .3125 - .3125 - .3125 .125-.3749 .125 .125 .125-.3749 .125.125 .125.3750 .3750 37 37 .125.125 .125 .125 - .125-.3749 .3750 - .3750 - .3750 .187-.4374 .172 .125 .187-.4374 .172.172 .125.4375 .4375 43 43 .187.125 .187 .187 - .187-.4374 .4375 - .4375 - .4375 1.50 1.50 .225-.4999 .172 .125 .225-.4999 .172.172 .125.5000 .5000 50 50 .187.125 .187 .187 - .225-.4999 .5000 - .5000 - .5000 .310-.6249 .235 .235 .310-.6249 .235.235 .235.6250 .6250 62 62 .250.235 .250 .250 - .310-.6249 .6250 - .6250 - .6250 .390-.7499 .235 .300 .390-.7499 .235.235 .300.7500 .7500 75 75 .312.300 .312 .312 - .390-.7499 .7500 - .7500 - .7500 .235 .350 .235.235 .8750 87 87 .343.350 .343 .343 .350.8750 .440-.8749 - .8750 .440-.8749 .440-.8749 - .8750 - .8750 .235 .400 .235.235 100 100 .375.400 -1.0000 .375 .375 -1.0000 -1.0000 .400 1.0000 .485-.9999 1.0000 .485-.9999 .485-.9999

Dayton Dayton Progress Progress Corporation Corporation

1121

1021

0321

1122

1022

12 18 25 31 37 43 1223 03200320 1330 10211021 2031 11221122 2132 12231223 2233 13301330 2340 20312031 21322132 22332233 23402340 3041 30413041 50 62 75 87 100

1123

VPJ

VPN

VPY

VPZ

1 Check your P&W dimensions to be certain the diagonal G does not exceed R=G 2 the maximum shown. 2 Sharp corners are typical. To assure proper clearance, Dayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is .005 or less.

VPK

Regular Punches

VPV

.062 .031 .062.062 .031-.1249 12 12 .031-.1249 .031.1250 .1250 .062.031 - .031-.1249 .1250 .062 .062 - .1250 - .1250 12 .062 .042 .062.062 .046-.1874 18 18 .046-.1874 .042.1875 .1875 .062.042 .062 .062 18 - .046-.1874 .1875 - .1875 - .1875 .062.50 .062 .062-.2499 25 25 .062-.2499 .062.2500 .2500 .062 25 .062.062 .062 .062 - .062-.2499 .2500 0311.062 1012 -1113 .2500 - .2500 1220 03110311 1321 10121012 2022 11131113 2123 12201220 2230 13211321 2331 20222022 3032 21232123 3133 22302230 3240 23312331 30323032 31333133 32403240 .50 3341 33413341 .062 .062 .062.062 .093-.3124 31 31 .093-.3124 .062.3125 .3125 31 .093.062 .093 .093 - .093-.3124 .3125 - .3125 - .3125 .080 .062 .080.080 .125-.3749 37 37 .125-.3749 .062.3750 .3750 37 .125.062 - .125-.3749 .3750 .125 .125 - .3750 - .3750

VPR

Standard Alterations

Code Shank Round Shank CodeCode ShapeRound Round Shape Shape L L L int PointPoint th. Min. Lgth. Range Lgth. Min. Min. Min.Min. Max. Range RangeMin. Min. Min. Min. Max.Max. D D 1.25 1.50 1.75 2.00 1.25 1.25 2.25 1.50 1.50 2.50 1.75 1.75 2.75 2.00 2.00 3.00 2.25 2.25 3.25 2.50 2.50 3.50 2.75 2.75 3.75 3.00 3.00 4.00 3.25 3.25 4.25 3.50 3.50 3.75 3.75 4.00 4.00 4.25 4.25 4.50 B B XP P XW BXP W XPP/G P P XW XW W WP/G P/G

8 7

6 6

18 25 31 37 43 1230 03210321 1331 10221022 2032 11231123 2133 12301230 2240 13311331 2341 20322032 21332133 22402240 23412341 50 62 75 87 100

4042

L 4.75

4143

3342 4043

5.00

Features/Benefits

Surface Coatings

Regular Versatile punches provide three times better alignment than other major brands; offer longer tool life; and can significantly improve finished part quality.

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. XP

HOW TO ORDER

Specify: Qty.

Type

Example: 2 1

VPX VPJ

D Code

37 12

1020 0312

P (or P&W)

Steel

P.250 P.103, W.065

A2 M2, XN

5.25 4.50 4.50 5.50 4.754.75 5.75 5.005.00 6.00 5.255.25 6.25 5.505.50 6.50 5.75 5.75 6.75 6.006.00 7.00 6.256.25 6.506.50 6.75 6.75 7.00 7.00

12 12 18 18 25 25 4250 40424042 41434143 42504250 31 4351 31 5052 5153 5260 43514351 50525052 51535153 52605260 37 37

Note: The standard location of a key flat is at 0°. See p. 31 for more information on flats and dowel slots.

90° Reflected View 0° (X2)

P D 2

12 12 18 18 25 25 31 31 37 37 43 43 4150 33423342 40434043 41504150 50 4251 50 4352 5053 5160 42514251 43524352 50535053 51605160 62 62 5261 5362 6063 6170 52615261 5362 5362 60636063 61706170 1 Day 75 75 87 87 100 100

12 12 18 18 25 25 31 31 37 37 43 43 Regular Versatile punches are available in sizes 3242 3343 4050 32423242 33433343 40504050 50 4151 50 4252 4353 5060 41514151 42524252 43534353 50605060 other than those shown in the chart to the left. 62 62 5161 5262 5363 6070 51615161 52625262 53635363 60706070 75 75 When ordering, you are asked to specify different 87 87 designations for various non-standard dimensions. 100 100

3042 3143

www.daytonprogress.com www.daytonprogress.com www.daytonprogress.com

DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400. TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000. XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000. XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100. DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers 1800-2100.

For example, if the P and W dimensions are out-

Code / Delivery

M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS M2, PS4 & PS

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

Point Length Other than Standard

For XBB and X3B, add three days to delivery. XB

XBB

X3B

XBB

Point .500- .751- 1.001- 1.251- 1.501- 1.626- 2.001- 2.501- .500- .751- 1.001- 1.251- 1.501- 1.626Length .750 1.000 1.250 1.500 1.625 2.000 2.500 3.000 .750 1.000 1.250 1.500 1.625 2.000 Code Type Min. P (Rounds) Min.W (Shapes) 12 18 25 31 37 43 50 62 75 87 100

VP_ .042*.058 VP_ .042 .058 VP_ .062 .062 VP_ .062 .062 VP_ .062 .062 VP_ .093 .093 VP_ .125 .125 VP_ .235 .235 VP_ .300 .300 VP_ .350 .350 VP_ .400 .400

.075 .075 .080 .093 .093 .093 .125 .235 .300 .350 .400

.093 .093 .093 .125 .125 .125 .235 .300 .350 .400

.125 .125 .125 .125 .235 .300 .350 .400

.187 .187 .187 .187 .235 .300 .350 .400

.250 .250 .250 .312 .343 .375 .400

.312 .312 .312 .375 .406 .437 .437

.062 .062 .062 .062 .080 .109 .125 .235 .235 .235 .235

.062 .062 .062 .093 .109 .109 .125 .235 .235 .235 .235

.093 .093 .093 .093 .125 .141 .141 .235 .235 .235 .235

.125 .125 .125 .125 .172 .172 .235 .235 .235 .235

.195 .195 .195 .195 .235 .235 .235 .235

.187 .187 .187 .187 .235 .250 .350 .400

*.031 for .500 B XD

Reduced Shank Diameter

Head diameter does not change with body diameter. Shank Dia. 12 18 25 31 37 43 50 62 75 87 100 Min. XD .063 .126 .188 .251 .313 .376 .438 .562 .688 .813 .938 XT TT

.75 min. (Ref.)

XL LL L

ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200.

18 18 25 25 31 31 37 37 43 43 3250 30423042 31433143 32503250 50 3351 50 4052 4153 4260 33513351 40524052 41534153 42604260 62 62 4361 5062 5163 5270 43614361 50625062 51635163 52705270 75 75 87 87 100 100

B P

XW .75 Min.

and W Dimensions XP, XW PSmaller than Standard

Standard Alterations

12 12 side the standard range, an “X” is placed in front 18 18 of the P or W dimension, e.g., “XP” and/or “XW.” 25 25 If the point length is longer than standard, desig31 31 37 37 nate “XB” as the point length. Also see “Standard 43 43 Alterations” on the front of the pullout tab in this 3142 3243 3350 31423142 32433243 33503350 50 4051 50 4152 4253 4360 40514051 41524152 42534253 43604360 section for other special order designators. 62 62 5061 5162 5263 5370 50615061 51625162 52635263 53705370 75 75 87 87 100 100

.75 Min.

Overall Length Shortened Stock removal from point end which shortens B length. To maintain “B,” specify “XB.”

Precision Overall Length Same as XL except overall length is held to ±.001.

XLB

Overall Length Shortened B length maintained. (min. shank length .75)

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals D +.000 – .001.

XTK Kommercial Head Thickness Shank Dia.D 18 25 31 37 43 50 62 75 87 100 Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250

.200

LRB

SBR

.100

D Example: .500 .400 .300 .200 .100 D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

See page 35 for Shear Angles.

Dayton Progress Corporation

+.005 +.010

B+–.06 .00

**.188

Regular Pilots

.25*

Regular PilotsL

+.01 +.02 Punch Length (Ref.)

9 10

*Length slightly less for Dias. under .238

Standard Alterations Regular Pilots

**.125 when D = .1250 or .1875 Press-In Lead

Type

VPT

+.0002

D +.0004

.09 Full Dia. Lead

.5R

+.00 –.01

+.005 +.010

**.188

.25

B+–.06 .00

Under .238

Over .238

.238

End of Cut Punch

D+.125

Material Steel: A2, M2, PS (RC 63-65) All heads are drawn to RC 40-55. P Tolerance +.0002 –.0000 P to D .0003 When P=D, shank tolerance applies.

Point Diameters

▲

Fillet .01 .02

Less Than .25

Features/Benefits

Surface Coatings

Regular Versatile pilots are built to exact tolerances; the parabolic point shape allows for smooth pick-up action; and pilots offer a wide range of unique punching and fabrication applications.

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. XP

.09

.25*

*Length slightly less for Dias. under .238

L ++.01 .02

Punch Length (Ref.)

Parabolic Point Shape for Smooth Pick-up Action

Full Diameter Lead

.119

HOW TO ORDER

**.125 when D = .1250 or .1875

Dayton Progress Corporation

Point Diameters

L Under

▲

Round Point Round Point Shank Lgth. Min. Lgth. Min. Range Range Code 2.00 B B 1.25 XP D P XP 1.50 P 1.75 1.25 .061 -12 .1250 .050 .1250 .050 .061 - .1250 .061 -18 .1875 .050 .1875 .050 .061 - .1875 .50 .061 .50 0311 1012 - .2500 1113 0311 1220 .061 -25 .2500 .2500 .061 .061 .092 -31 .3125 .061 .3125 .061 .092 - .3125 .124 -37 .3750 .061 .3750 .061 .124 - .3750 .061 -12 .1250 .050 .1250 .050 .061 - .1250 .061 -18 .1875 .050 .1875 .050 .061 - .1875 .061 -25 .2500 .061 .2500 .061 .061 - .2500 .092 -31 .3125 .061 .3125 .061 .092 - .3125 .124 -37 .3750 .061 .3750 .061 .124 - .3750 1013 1120 .186 -43 .4375 .186 - .4375 .75 .092 .75 .092 0312 .4375 .224 -50 .5000 .124 .5000 .124 .224 - .5000 .309 -62 .6250 .234 .6250 .234 .309 - .6250 .389 -75 .7500 .299 .7500 .299 .389 - .7500 .439 -87 .8750 .349 .8750 .349 .439 - .8750 .484100 -1.0000 .399 .399 .484 -1.0000 1.0000 .061 -12 .1250 .057 .1250 .057 .061 - .1250 .061 -18 .1875 .057 .1875 .057 .061 - .1875 .061 -25 .2500 .061 .2500 .061 .061 - .2500 .092 -31 .3125 .061 .3125 .061 .092 - .3125 .124 -37 .3750 .061 .3750 .061 .124 - .3750 0313 1020 .186 -43 .4375 1.00 .092 1.00 .092 .186 - .4375 .4375 .224 -50 .5000 .124 .5000 .124 .224 - .5000 .309 -62 .6250 .234 .6250 .234 .309 - .6250 .389 -75 .7500 .299 .7500 .299 .389 - .7500 .439 -87 .8750 .349 .8750 .349 .439 - .8750 .484100 -1.0000 .399 .399 .484 -1.0000 1.0000 .092 -12 .1250 .074 .1250 .074 .092 - .1250 .092 -18 .1875 .074 .1875 .074 .092 - .1875 .092 -25 .2500 .079 .2500 .079 .092 - .2500 .092 -31 .3125 .092 .3125 .092 .092 - .3125 .124 -37 .3750 .092 .3750 .092 .124 - .3750 0320 .186 -43 .4375 1.25 .092 1.25 .092 .186 - .4375 .4375 .224 -50 .5000 .124 .5000 .124 .224 - .5000 .309 -62 .6250 .234 .6250 .234 .309 - .6250 .389 -75 .7500 .299 .7500 .299 .389 - .7500 .439 -87 .8750 .349 .8750 .349 .439 - .8750 .484100 -1.0000 .399 .399 .484 -1.0000 1.0000 .124 -18 .1875 .092 .1875 .092 .124 - .1875 .124 -25 .2500 .092 .2500 .092 .124 - .2500 .124 -31 .3125 .092 .3125 .092 .124 - .3125 .124 -37 .3750 .124 .3750 .124 .124 - .3750 .186 -43 .4375 .124 .4375 .124 .186 - .4375 1.50 1.50 .224 -50 .5000 .124 .5000 .124 .224 - .5000 .309 -62 .6250 .234 .6250 .234 .309 - .6250 .389 -75 .7500 .299 .7500 .299 .389 - .7500 .439 -87 .8750 .349 .8750 .349 .439 - .8750 .484100 -1.0000 .399 .399 .484 -1.0000 1.0000

.238

Code

Over .238

1.50 2.25 1.75 2.50 2.00 2.75 2.25 3.00 2.50 3.25 3.50 3.00 3.75 3.25 4.00 3.50 4.25 3.75 4.50 4.00 End of 2.75 Cut Punch

4.25

4.50

Less

Than 1012 1321 1113 2022 1220 2123 1321 2230.252022 2331 3032 2230 3133 2331 3240 3032 3133 3240 .25 2123 4042 .09 3341 P

Parabolic Point Shape for Smooth Pick-up Action

Full Diameter Lead

1121 0313 1222 1020 1323 1121 2030 1222 2131 1323 2232 2030 2333 2131 3040 2232 2333 3040 3141 3242

0321

1122 0320 1223 1021 1330 1122 2031 1223 2132 1330 2233 2031 2340 2132 2233 2340 3041 3142

1022

4042

.119

0312 1221 1013 1322 1120 2023 1221 2130 1322 2231 2023 2332 2130 3033 2231 3140 2332 3033 3140 3241 3342

1021

3341

1123 0321 1230 1022 1331 1123 2032 1230 2133 1331 2240 2032 2341 2133 3042 2240

3241

3141

3041

2341

3342

3242

3142

3042

www.daytonprogress.com

L 4.75

12 18 25 31 37 12 18 25 31 37 43 50 62 75 87 100 12 18 25 31 37 43 50 62 75 87 100 12 18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100

4143

4043

3343

3243

3143

5.00

4250

4150

4050

3350

3250

www.daytonprogress.com

Type

D Code

Example: 3 2

VPT VPT

37 43

1020 1322

P.251 P.300

Steel

M2 M2, XNT

5.25 4.75 5.50 5.00 5.75 5.25 6.00 5.50 6.25 5.75 6.50 6.00 6.75 6.25 7.00 6.50 12 18 25 31 4351 37 12 18 25 31 37 43 50 4251 62 75 87 100 12 18 25 31 37 43 50 4151 62 75 87 100 12 18 25 31 37 43 50 4051 62 75 87 100 18 25 31 37 43 50 3351 62 75 87 100

Specify: Qty.

4143 4250 5052 5153 4351 5260 5052

5153

6.75

7.00

XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100.

1 Day

4043 4150 4352 5053 4251 5160 4352 5053 5160 5261 5362 6063 5261 6170 5362

DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. 6063

6170

Standard Alterations Regular Versatile pilots are available in sizes other than those shown in the chart to the left.

3343 4050 4252 4353 4151 5060 4252 4353 5060 5161 5262 5363 5161 6070 5262

When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P dimension is outside the standard range, an “X” is placed in front of the P dimension, 5363 6070 e.g., “XP.” If the point length is longer than standard, designate “XB” as the point length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators.

CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers 1800-2100. ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200. XNAProgress (XNAP)—ultra-hard PVD coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness: *Vickers 3200. Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness *Vickers 2500. Material

Code / Delivery 3243 3350 4152 4253 4051 4360 4152 5061

3143 3250 4052 4153 3351 4260 4052 4361

4253 5162

4153 5062

XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000.

5260

4360 5263 5061 5370 5162

5263

5370

4260 5163 4361 5270 5062

5163

5270

.75 Min.

M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS

.75 Min.

XB B

P Dimension P Smaller than Standard

Point Length Other than Standard

XB B

For XBB and X3B, add three days to delivery.

Point Length Code Type 12 VPT 18 VPT 25 VPT 31 VPT 37 VPT 43 VPT 50 VPT 62 VPT 75 VPT 87 VPT 100 VPT

.500.750 .050 .050 .061 .061 .061 .092 .124 .234 .299 .349 .399

XB .751- 1.001- 1.2511.000 1.250 1.500 Min. P (Rounds) .057 .074 .057 .074 .092 .061 .079 .092 .061 .092 .092 .061 .092 .124 .092 .092 .124 .124 .124 .124 .234 .234 .234 .299 .299 .299 .349 .349 .349 .399 .399 .399

1.5011.625

XBB 1.62612.0000

X3B 2.0001- 2.50012.5000 3.0000

.124 .124 .124 .124 .234 .299 .349 .399

.186 .186 .186 .186 .234 .299 .349 .399

.249 .249 .249 .311 .342 .374 .399

.311 .311 .311 .374 .405 .436 .499

Reduced Shank Diameter

Head diameter does not change with body diameter. Shank Dia. 12 18 25 31 37 43 50 62 75 87 100 Min. XD .063 .126 .188 .251 .313 .376 .438 .562 .688 .813 .938 XT TT

.75 min. (Ref.)

XL L

Overall Length Shortened Stock removal from point end which shortens B length. To maintain “B,” specify “XB.”

XLB

Overall Length Shortened B length maintained. (min. shank length .75)

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals D +.000 – .001.

XTK Kommercial Head Thickness Shank Dia.D 18 25 31 37 43 50 62 75 87 100 Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250

.200

LRB

SBR

.100

D Example: .500 .400 .300 .200 .100 D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

11 12

11 11

Positive Pick-Up Pilots

VPA Material Steel: A2, M2 (RC 60-63) All heads are drawn to RC 40-55. .0003 P Tolerance +.0002 –.0000 P to D When P=D, Tolerance is +.0002 +.0004 When P=D, shank tolerance applies.

Fillet .01 .02

+.0002

D +.0004

.5R

Fillet .01 .02

P +–.0002 .0000

VPA

+.00 –.01

D+.125

40° Included

+.005 +.010

*.188

*.125 when D = .1875

*N Min. XP .18 .050 .25 .061 .31 .061 .37 .061 .43 .092 .50 .124 .62 .234 .75 .299 .87 .349 1.00 .399 .18 .057 .25 .061 .31 .061 .37 .061 .43 .092 .50 .124 .62 .234 .75 .299 .87 .349 1.00 .399 .18 .074 .25 .079 .31 .092 .37 .092 .43 .092 .50 .124 .62 .234 .75 .299 .87 .349 1.00 .399

.5R

P +–.0002 Dayton Versatile positive pick-up pilots provide .0000

smoother pick-up without the risk of distorting the hole; in addition, the unique design moves the stock farther than conventional pilots. 40°

D+.125

Included

+.005 +.010

.188

B+–.06 .00 L +–.02 .00

Greater positioning— moves stock farther than conventional pilots.

If you require a length other than shown, designate “XL” (original B length will be maintained). Example: You require a length of 3.600. Order 375, then show XL 3.600. See “How to Order” example on the next page. XL is available down to 1.375. Note shank length limitation of .75. (B length may be shorter than shown when XL is under the shortest length shown.) There is no additional charge for XL.

Point Shank RoundPoint Lgth. Min. Range Lgth. e B D Code B XP P .050 .061 .1875 18 - .1875 .061 .061 .2500 25 - .2500 .061 .092 .3125 31 - .3125 4 - .3750 .061 .1237 .3750 6 - .4375 .092 .1843 .4375 .75 .75 .124 .224 .5000 50 - .5000 .234 .309 .6250 62 - .6250 .299 .389 .7500 75 - .7500 .349 .439 .8750 87 - .8750 .399 .484 1.0000 100 -1.0000 .057 .061 .1875 18 - .1875 .061 .061 .2500 25 - .2500 .061 .092 .3125 31 - .3125 4 - .3750 .061 .1237 .3750 6 - .4375 .092 .1843 .4375 1.00 1.00 .124 .224 .5000 50 - .5000 .234 .309 .6250 62 - .6250 .299 .389 .7500 75 - .7500 .349 .439 .8750 87 - .8750 .399 .484 1.0000 100 -1.0000 .074 .092 .1875 18- .1875 .079 .092 .2500 25- .2500 .092 .092 .3125 31- .3125 .092 .124 .3750 37- .3750 .092 .186 .4375 43- .4375 1.25 1.25 .124 .224 .5000 50 - .5000 .234 .309 .6250 62 - .6250 .299 .389 .7500 75 - .7500 .349 .439 .8750 87 - .8750 .399 .484 1.0000 100 -1.0000

+.0002 D +.0004

HOW TO ORDER

N Specify: Qty.

Type

D Code

Example: 6

VPA

100

2333 P.749

3.600

Steel

M2 only 4.75

4043

3343

3243

Code

5.00

4150

4050

3350

L 5.25

18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100

4251

4151

4051

5.50

LM2 only

5.75 5.25 6.00 5.50 6.25 5.75 6.50 6.00 6.75 6.25 7.00 6.50

18 25 31 37 43 4352 505053 4251 5160 4352 5053 5160 62 5261 5362 6063 5261 6170 5362 75 87 100 18 25 31 37 43 4252 504353 4151 5060 4252 4353 5060 62 5161 5262 5363 5161 6070 5262 75 87 100 18 25 31 37 43 4152 504253 4051 4360 4152 4253 4360 62 5061 5162 5263 5061 5370 5162 75 87 100

*N =[(P-.057)/.728]+.132 when “P” dimension is less than “Pn” shown in chart.

6.75

7.00

1 Day

DayTiN® (XNT)—applied via PVD (physical vapor deposition). Provides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. Approx. hardness: *Vickers 2300. DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400.

6063

6170

Standard Alterations Versatile positive pick-up pilots are available in sizes other than those shown in the chart to the left.

5363

When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P dimension is outside the 6070 standard range, an “X” is placed in front of the P dimension, e.g., “XP.” If the point length is other than standard, designate “XB” as the point length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators.

Code / Delivery 5263

5370

.75 Min.

DayTride® (XN)—a low-cost surface application that treats all P exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73.

XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000.

M2 only

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.

TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000.

Round L A2/M2 A2/M2 L M2 only Pn Pn *N Range 2.25 2.50 2.75 2.25 3.00 2.50 3.25 2.75 3.50 3.00 3.75 3.25 4.00 3.50 4.25 3.75 4.50 4.00 4.75 4.25 5.00 4.50 P .0977 .061 - .1875 1221 .18 .0977 1221 .1432 .061 - .2500 .25 .1432 .1883 .092 - .3125 .31 .1883 .2342 .12 4 - .3750 .37 .2342 1322 2023 1322 2023 2130 2231 2332 2130 3033 2231 3140 2332 3241 30333342 3140 4043 3241 4150 3342 .2793 .18 6 - .4375 .43 .2793 .3252 .224 - .5000 .50 .3252 .4162 .309 - .6250 .62 .4162 .5072 .389 - .7500 .75 .5072 .5982 .439 - .8750 .87 .5982 .6892 .484 -1.0000 1.00 .6892 .0977 .061 - .1875 1121 .18 .0977 1121 .1432 .061 - .2500 .25 .1432 .1883 .092 - .3125 .31 .1883 .2342 .12 4 - .3750 .37 .2342 1222 1323 1222 1323 2030 2131 2232 20302333 2131 3040 2232 3141 23333242 30403343 3141 4050 3242 .2793 .18 6 - .4375 .43 .2793 .3252 .224 - .5000 .50 .3252 .4162 .309 - .6250 .62 .4162 .5072 .389 - .7500 .75 .5072 .5982 .439 - .8750 .87 .5982 .6892 .484 -1.0000 1.00 .6892 .0977 .18 .0977 .092 - .1875 .1432 .092 - .2500 .25 .1432 .1883 .092 - .3125 .31 .1883 .2342 .124 - .3750 .37 .2342 1122 1223 1122 1223 1330 2031 2132 13302233 20312340 2132 3041 2233 3142 23403243 3041 3350 3142 .2793 .186 - .4375 .43 .2793 .3252 .224 - .5000 .50 .3252 .4162 .309 - .6250 .62 .4162 .5072 .389 - .7500 .75 .5072 .5982 .439 - .8750 .87 .5982 .6892 .484 -1.0000 1.00 .6892

.75 Min.

Surface Coatings

Features/Benefits

+.00 –.01

Geometry provides smoother pick-up without risk of distortion of hole.

B+–.06 .00 L +–.02 .00

Positive Pick-up Pilots Press-In Lead

Press-In Lead

Type

Standard Alterations

M2 M2 M2 M2 M2 M2 M2 M2 M2 M2 M2

XB B

P Dimension Smaller than Standard

Point Length Other than Standard Specify XB, XBB, or X3B and length (see chart below).

For XBB and X3B, add three days to delivery. XB

XBB

X3B

Point .500- .626- .751- .876- 1.001- 1.126- 1.251- 1.376- 1.501- 1.626- 2.001- 2.501Length .625 .750 .875 1.000 1.125 1.250 1.375 1.500 1.625 2.000 2.500 3.000 Min. P (Rounds) Code Type 18 25 31 37 43 50 62 75 87 100

VPA VPA VPA VPA VPA VPA VPA VPA VPA VPA

.050 .061 .061 .061 .092 .124 .234 .299 .349 .399

.057 .061 .061 .061 .092 .124 .234 .299 .349 .399

.074 .079 .092 .092 .092 .124 .234 .299 .349 .399

.092 .092 .092 .124 .124 .124 .234 .299 .349 .399

.124 .124 .124 .124 .234 .299 .349 .399

.186 .186 .186 .186 .234 .299 .349 .399

.249 .249 .249 .311 .342 .374 .399

Reduced Shank Diameter

Head Diameter does not change with body diameter. Shank Dia. 18 25 31 37 43 50 62 75 87 100 Min. XD .126 .188 .251 .313 .376 .438 .562 .688 .813 .938 XT TT

.75 min. (Ref.)

Overall Length Shortened See note p.10.

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals D +.000 – .001.

L B

XTK Kommercial Head Thickness Shank Dia.D 18 25 31 37 43 50 62 75 87 100 Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250

.200

LRB

SBR

.100

D Example: .500 .400 .300 .200 .100 D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

www.daytonprogress.com

Dayton Progress Corporation

.311 .311 .311 .374 .405 .436 .436

Dayton Progress Corporation

14 13

Compact Positive Pick-Up Pilots

Compact Positive Pick-Up Pilots .01 .02

Type

VUAC Straight

Standard Alterations Compact Pilots

.01 .02

P +.0002

-.0000

+.00 -.01

Type

VPAC Pointed

.188 +.005 +.010

Range P

.12

+.02 -.00

Material Steel: A2, M2 (RC 60-63), PS (RC 63-65)

.1865 - .2500 .2501 - .3130 .3131 - .3750 .3751 - .4380 .4381 - .5000 .5001 - .6250 .6251 - .7500 .7501 - .8750 .8751 -1.0000

.25 .31 .37 .43 .50 .62 .75 .87 1.00

.625

.750

.875

*L 1.00 1.125 1.250 1.375

Min. Type Shank Code Head Range P *N D H XP .375 .092 .1500 - .2499 .25 .2500 25 .438 .092 .1870 - .3124 .31 .3125 31 .500 .092 .2250 - .3749 .37 .3750 37 .562 .092 .2650 - .4374 .43 VPAC .4375 43 .625 .124 .3000 - .4999 .50 Pointed .5000 50 .750 .234 .3750 - .6249 .62 .6250 62 .875 .299 .4500 - .7499 .75 .7500 75 .8750 87 1.000 .349 .5250 - .8749 .87 1.0000 100 1.125 .399 .6000 - .9999 1.00

62 75

100

112

125

137

*Any length is available within catalog range. Specify “XL” and length.

*N =[(P-.057)/.728]+.132 when “P” dimension is less than “Pn” shown in chart.

Pn .1432 .1883 .2342 .2793 .3252 .4162 .5072 .5982 .6892

Specify:

Qty.

Example: 25 11

Type

D Code

Alt.

Steel

Standard Alterations

VUAC VPAC

— 62

75 100

.4380 .6200

XL.695 —

A2 A2

Versatile compact positive pick-up pilots are available in sizes other than those shown in the charts on pp. 12, 13. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P dimension is outside the standard range, an “X” is placed in front of the P dimension, e.g, “XP.” If the L1 (VPAC only) is other than standard, designate “XBR” as the variable length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators.

2 Days

.0003

**L .625 .750 .875 1.00 1.125 1.250 1.375 62 75

100

112

125

**Any length is available within catalog range. Specify “XL” and length. The L1 .12 is maintained. Because L1 .12 is standard, use alteration code “XBR” for different length (0.060 min.).

Features/Benefits HOW TO ORDER

.12R

Dayton Versatile Compact Positive Pick-Up Pilots—mounted in a guided stripper—provide exceptional resistance to lateral deflection. A typical longer pilot may have several inches of exposed, unsupported surface. As bending or forming takes place, this lateral deflection can create excessive force on the pilot. Sometimes, the strength of the pilot—as well as the function of the other die set components—can be compromised. Dayton Compact Pilots provide virtually no unsupported surface that is susceptible to sideways movement, stress, or wear. Pilots always maintain the proper extension, and there is no need to move or adjust the pilot during regrinding. Dayton Compact Pilots are rigid during use; last longer; and are ideally suited for high-demand applications.

137

-.0000

Surface Coatings

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.

.12R

DayTride® (XN)—a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73.

+.03 -.00

.188 +.005 +.010

P to D

Type Head H .375 .438 .500 VUAC .562 Straight .625 .750 .875 1.000 1.125

P+.0002

+.00 -.01

+.02 -.00

Material Steel: A2, M2 (RC 60-63), PS (RC 63-65)

+.0002 +.0004

(L1)

XT TT

XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100.

XBR

L1 Longer than Standard

“L” Shortened Stock removal from point end. L1 length is maintained.

Thinner Head than Standard .12R Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head Lthick ness tolerance 1 is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals H +.000 – .001.

(L1)

P Dimension Smaller than Standard

.12R is maintained.

Reduced Shank Diameter (VPAC only)

Head Diameter does not change with body diameter. Shank Dia. 25 31 37 43 50 62 75 87 100 Min. XD .188 .251 .313 .376 .438 .562 .688 .813 .938

DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers 1800-2100. ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200. XNAProgress (XNAP)—ultra-hard PVD coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness: *Vickers 3200. Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness *Vickers 2500. Material

Code / Delivery

M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

www.daytonprogress.com

Dayton Progress Corporation

5 0 5 0 5 0 5 0 5 0 0 0 0 0 5 0 5 0 5 0 0 0 0 0 0 5 0 5 0 0 0 0 0 5 0 5 0 0 0 0 0 0 5 0 5 0 5 0 0 0 0 0

Fillet .02

+.005 +.010

Type

VJB Jektole

D+.125

+.0002

D +.0004

18 25 31 37 18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100 25 31 37 43 50 62 75 87 100 31 37 43 50 62 75 87 100 12 18 25 31 37 43 50 62 75 87 100

18 .1875 25 .2500 .50 0311 1012 31 .3125 37 .3750 18 .1875 25 .2500 31 .3125 37 .3750 43 .4375 .75 0312 50 .5000 62 .6250 75 .7500 87 .8750 1.0000 100 18 .1875 25 .2500 31 .3125 37 .3750 43 .4375 1.00 50 .5000 .6250 VJB .7500 62 75 87 .8750 1.0000 100 25 .2500 31 .3125 37 .3750 43 .4375 1.25 .5000 50 62 .6250 75 .7500 87 .8750 1.0000 100 31 .3125 37 .3750 43 .4375 50 .5000 1.50 62 .6250 75 .7500 87 .8750 1.0000 100 12 .1250 18 .1875 25 .2500 31 .3125 37 .3750 N/A 125 43 .4375 150 VPB 50 .5000 62 .6250 75 .7500 87 .8750 1.0000 100

1.75 2.50

2.00 2.75

2.25 3.00

VJB

B (Ref.)

D+.125

2.50 3.25

3.00 3.75

3.25 +4.00 .00 –.01

L ++.01 .02

3.50 4.25

VPB

+.0002

D +.0004

1.25

3.75 4.50

4.00 4.75

4.25 5.00

4.50 5.25 4.75

1120 0312 1221 1013 1322 1120 2023 1221 2130 1322 2231 2023 2332 2130 3033 2231 3140 2332 3033 3140 3241 3342 4043 3241 4150 3342 4251 4043

0320

1.50

N/A 175

125 200

Punch Blanks

5.00

5.25

1121 0313 1222 1020 1323 1121 2030 1222 2131 1323 2232 2030 2333 2131 3040 2232 2333 3040 3141 3242 3343 3141 4050 3242 4151 3343

1021

1122 0320 1223 1021 1330 1122 2031 1223 2132 1330 2233 2031 2340 2132 2233 2340 3041 3142 3243 3041 3350 3142 4051 3243

0321

1022

150 225

175 250

1123 0321 1230 1022 1331 1123 2032 1230 2133 1331 2240 2032 2341 2133 3042 2240 3143 2341 3250 3042 3351 3143

200 275

225 300

250 325

275 350

300 375

325 400

350 425

375 450

L ++.01 .02

4250

4351

400 475

425 500

450 475 525

4150

4050

3350

3250

500

4251

4151

4051

3351

525

18 25 31 37 18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100 25 31 37 43 50 62 75 87 100 31 37 43 50 62 75 87 100 12 18 25 31 37 43 50 62 75 87 100

5052

4352

4252

4152

5.75

5153

5053

4353

4253

4052

4153

550

575

6.00

18 25 31 5260 37 18 25 31 37 43 50 5160 62 75 87 100 18 25 31 37 43 50 5060 62 75 87 100 25 31 37 43 50 4360 62 75 87 100 31 37 43 4260 50 62 75 87 100 12 18 25 31 37 43 600 50 62 75 87 100

**See p.32 for additional information.

Dayton Progress Corporation

Features/Benefits

L 5.50

www.daytonprogress.com

Surface Coatings

www.daytonprogress.com

5.50 6.25

L 5.75 6.50

6.00 6.75

5052 5361 5153 6062 5260

5261 5053 5362 5160 4352

4252 5162 4353 5262 5060

4152 5061 4253 5162 4360

4052 4361 4153 5062 4260

550 625

575 650

600 675

6.25 7.00

5361

5261

5162

5061

4361

625 700

Jektole Group 6.75 6.50

7.00

Jektole Group

J2 J3 J4 6062 J6 J2 J3 J4 J6 J6 J6 5362 J9 J9 J9 J9 J2 J3 J4 J6 J6 J6 5262 J9 J9 J9 J9 J3 J4 J6 J6 J6 5162 J9 J9 J9 J9 J4 J6 J6 J6 5062 J9 J9 J9 J9

J2 J3 J4 J6 J2 J3 J4 J6 J6 J6 J9 J9 J9 J9 J2 J3 J4 J6 J6 J6 J9 J9 J9 J9 J3 J4 J6 J6 J6 J9 J9 J9 J9 J4 J6 J6 J6 J9 J9 J9 J9

N/A

650

675

700

Dayton Punch Blanks are an ideal cost-effective alternative in applications where Dayton standard shape configurations or our classified shapes do not meet customer requirements. Blanks—available in a full range of standard lengths from 1.25" to 7.00"— can be custom-ground to meet virtually any customer requirement.

P Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.XW

Example:

Qty.

Type

D Code

Steel

4 3

VJB VPB

50 37

1020 200

A2 M2

1 Day

ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200.

XB XBB

Point Length Other than Standard XB Up to 1.625 XBB 1.626-2.000

Reduced Shank Diameter

Head diameter does not change with body diameter. Shank Dia. 18 25 31 37 43 50 62 75 87 Min. XD .172 .218 .282 .344 .376 .438 .562 .688 .813

XT TT

XL LL

.75 min. (Ref.)

Overall Length Shortened Stock removal from point end which shortens B length. To maintain “B,” specify “XB.”

Precision Overall Length Same as XL except overall length is held to ±.001.

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals D +.000 – .001.

XTK

100 .938

VJB only For XBB, add three days to delivery.

XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000.

HOW TO ORDER

Specify:

.75 Min.

DayTride® (XN)—a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73.

Code

*.125 when D = .125 or .1875

1020

+.00 –.01

*.125 when D = .125 or .1875

1113 .50 0311 1220 1012 1321 1113 2022 1220 2123 1321 2230 2022 2331 2123 3032 2230 3133 2331 3240 3032 3133 3240 +.005 3341 4042 4143 3341 4250 4042 4351 4143 +.010 *.188 L ++.01 .02

1.00 0313

Material Steel: A2, M2, PS4 (RC 60-63), PS (RC 63-65) All heads are drawn to RC 40-55.

+.005 +.010

.01 Fillet .02 L

2.75 3.50

VPB

+.0002 D +.0004

*.188

D+.125

1013 .75

Fillet .01 .02

*.125 when D = .125 or .1875 L

1.50 2.25

+.00 –.01

*.188

VPB Regular 1.25 2.00

Standard Alterations

Punch Blanks

*.125 when D = .125 or .1875

+.005 +.010

Type

1.25 D

Standard Alterations

L +.02

Fillet .01 .02

Point Lgth. Code 1.75 1.50 B

15 16

*.188 Jektole & Regular +.01

Shank

VJB

B (Ref.)

Punch Blanks

Jektole & Regular

Point Lgth. Type Code B

+.00 –.01

D+.125

Punch Blanks

+.0004

Kommercial Head Thickness

Shank Dia.D 18 25 31 37 43 50 62 75 87 100 Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250

No Side Hole For air ejection. No cost. VJB only

Smaller Jektole Components

+ 3 days See p. 34.

VJB only

See page 35 for Shear Angles.

Code / Delivery

M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS M2 & PS

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

Straight Punches

Clospace Punches

Jektole and Regular

Standard Alterations

Straight and Clospace Punches

Type

VYX

Type

CL Vent Hole

+.00 –.01

+.005 +.010

VWX,VVB

VUX

+.00

+.005 +.010

VXX, VCB

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.

Type

VCX A2, M2

A2, M2

Type

L ++.01 .02

H –.01

Material Steel: A2, M2 (RC 60-63) All heads are drawn to RC 40-55. P Tolerance +.0002 –.0000

Type

.01 .02 Fillet

VVX M2

Material Steel: A2, M2 (RC 60-63) VXX, VCX, and VCB heads are drawn to RC 40-55.

P +–.0002 .0000

L ++.01 .02

VYX

VUX

Head Head CL Dia. Thk. Vent H T Hole 1.25 1.50 .55 125 150 .1870 -.2500 .375 .55 125 150 .2501-.3130 .438 .80 .60 125 150 .3131-.3750 .500 .85 See .85 150 .3751-.4380 .562 DWG. 1.10 .85 150 .4381-.5000 .625 1.10 .85 150 .5001-.6250 .750 1.10 .0620 -.1250 .250 .125 .1251-.1880 .312 .125 .1881-.2500 .375 .188 .2501-.3130 .438 .188 N/A 125 150 .3131-.3750 .500 .188 .3751-.4380 .562 .188 .4381-.5000 .625 .188 .5001-.6250 .750 .188

P Tolerance +.0002 –.0000

175 200 225 175 200 225 175 200 225

250 275 300 325 350 375 400

Punches, Blanks 1 Day

Specify:

Qty. Type

N/A 425 450 475 500 525 550 575 600 625

650

*See p.32 for additional information.

Type

D Code

200

P.098

VCX

Head Point Shank Dia. Lgth. D Code H B

Straight Punches VXX VWX

N/A

HOW TO ORDER

Specify:

Qty.

Example: 5 2

Type

Steel

VYX VUX

P.324 P.492

250 325

A2 M2

Standard Alterations Versatile straight and clospace punches are available in sizes other than those shown in the chart above and on p.17. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P dimension is outside the standard range, an “X” is placed in front of the P dimension, e.g., “XP.” Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators.

1 Day

Regular Punches VCX VVX Punch Blanks VCB VVB

.125 .16 0 .19 0 .220 .250 .282 .313

N/A

.19 .25 .31 .31 .31 .31 .31

.0625 .0938 .1250 .1562 .1875 .2188 .2500

06 09 12 15 18 21 25

.125 .16 0 .19 0 .220 .250 .282 .313

.0625 .0938 .1250 .1562 .1875 .2188 .2500

06 09 12 15 18 21 25

.125 .16 0 .19 0 .220 .250 .282 .313

N/A

Steel

Range P .0300-.0630 .0631-.0940 .0941-.1250 .1251-.1570 .1571-.1880 .1881-.2190 .2191-.2500 .0310-.0624 .0626- .0937 .0939-.1249 .1251-.1561 .1563 -.1874 .1876 - .2187 .2189-.2499

L 1.50

150

XT Thinner Head than

Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals D+.000 - .001.

1.75

175

2.00

200

2.25

225

2.50

250

2.75

275

3.00

300

3.25

325

3.50

350

3.75

375

4.00

400

ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200.

See page 35 for Shear Angles.

Code / Delivery 150

150

Precision Overall Length Same as XL except overall length is held to ±.001.

DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability.

HOW TO ORDER

Example: 5

175 200 225 250 275 300 325 350 375 400

XT/ TT

XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100.

200 225 250 275 300 325 350 375 400

XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000.

* ® Jektole 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 Group

175

TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000.

175 200 225 250 275 300 175 200 225 250 275 300 325 350 375 400

XL LL

DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400.

P to D .0003 Range P

Stock removal from point end.

Type

XL Overall Length Shortened

DayTride® (XN)—a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73.

.01 .02 Fillet

.188

Straight Punches

Surface Coatings

VYX P +–.0002 .0000

VUX

Type

18 17

175

200

225

250

275

300

325

350

375

400

M2 M2 M2 M2 M2 M2 M2 M2 M2 M2 M2

No Side Hole (VYX only) For air ejection. No cost.

Smaller Jektole Components

+ 3 days (VYX only) See p. 34.

Clospace Punches Alteration Code

VXX

VWX

Product VCX VVX

●

VCB

VVB

●

For an explanation of the alteration codes shown above, see the “Standard Alterations, Regular Punches” on the p.7 pullout tab.

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

www.daytonprogress.com

Dayton Progress Corporation

19 20

Die Buttons

EDM Die Button Blanks VNX/VN__

VRX/VR __

+.0002

D +.0004

+.0002

D +.0004

.125 +.005

Type

VNX

Type

VN_

L +.02

VRX

VR_

.125

Press-In Lead

+.005 .188* +.010

Specify:

Example: 4 3

.0003

Type

VN__/VR__

A2, M2 only

P&W Tolerance +.0004 –.0000 D Tolerance +.0002 +.0006 P to D

.0005

Code

.1875 .2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 1.2500 1.5000 1.7500 2.0000 2.2500 2.5000 2.7500

V_X 1 Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

Range P

18 .038 - .130 25 .050 - .170 31 .062 - .212 37 .075 - .255 43 .130 - .297 50 .150 - .344 62 .188 - .425 75 .225 - .510 87 .300 - .595 100 .400 - .680 125 .500 - .850 150 .600 - 1.050 175 .750 - 1.400 200 .875 - 1.600 225 1.000 - 1.800 250 1.125 - 2.000 275 1.250 - 2.200

V_O

4P to L 4P L 5P* to 5P* *3P ffor or holes holes *3P under .100 .100 under

V_K

VNR VRO

37 50

P (or P&W)

Steel

Material Steel: M2 (RC 60-63) .0005 Round P +.005 +.0002 D= 1.75 > +.0006

112 P.207, W.126 A2, X8 137 P.3125, W.1562 M2, X2 L

.750 .875 1.000 1.125 1.250 1.375 1.500 1.625 1.750 1.875 2.000 75

100

112 125

137

150

162

175

187

V_J

V_N

.125 V_V Straight Land

100

112

125

137

150

162

175

187

Round Tapered Tapered Relief Round Relief .004 .004 /inch/side .006 .006/inch/side Tapered Tapered Relief Round Relief .006 .006/inch/side .010 .010/inch/side

V_Y

Tapered Tapered

R=G 2

Tapered Round Relief .004 .006/inch/side

5P* Tapered See page 25 (MDX andRound MRX) Relief .006 where for die button construction .010/inch/side “P” .062 and less. *3Pisf or holes under .100

.125 Straight Land

When P< .062

Dayton Progress Corporation

V_Z

Shape

Tapered Shape Relief .004 .006/inch/side

Press-In Lead

.125

KDE

P Unless Specified

+ .0002

D + .0005

+ .02 L – .00

+ .01 – .00

.01 .02 R

KHE

Type

D Code

Example: 6 5

KDE KDU

37 50

100 112

XP.020 .031

Steel

Press-In Lead

M2 M2

.125

P Unless Specified

B + .0002 + .0005

+ .015 L– .000

Specify: Qty.

+ .00 – .01

D+.125

B P to D

HOW TO ORDER

Body 200

200

V_H

+ .0002 + .0005

.010 R+ –.000

+ .0002

D + .0005

+ .02 L– .00

.01 R .02

.188 + .01 – .00

R D+.125

+ .00 – .01

18-100 Dia. 1 Day 125-150 Dia. 2 Days 175 and larger 4 Days

K_U

Std. Optional P P .2500 25 .031 .020 — 31 .031 .020 — .3125 37 .031 .020 — .3750 43 .031 .020 — .4375 KD_ .5000 50 .062 .020 — 62 .062 .020 .031 .6250 KH_ .7500 75 .062 .020 .031 87 .062 .020 .031 .8750 1.0000 100 .062 .020 .031 1.2500 125 .062 .020 .031 1.5000 150 .062 .020 .031 1.7500 175 .125 .020 .031 2.0000 200 .125 .020 .031 KD_ 2.2500 225 .125 .020 .031 2.5000 250 .125 .020 .031 2.7500 275 .125 .020 .031 *Maximum L for KDE & KHE is 150. Type

Code

K_E

Dayton Slug Control Dayton Slug Control is a guaranteed method for reducing the risk of pulling slugs to the die surface during withdrawal of the punch. A series of grooves is designed inside the die button (see drawing). There, the slugs are trapped until they fall freely through the relief. The use of Dayton Slug Control has no effect on hole size, and will not require any changes in current regrind practices. Our guarantee: Use Dayton Slug Control in a stamping die now pulling slugs. If, for any reason, you are not completely satisfied, we will refund the full cost of the Slug Control alteration. (We cannot guarantee the retention of slugs when clearance exceeds 10% per side.) Ordering

200

Matrix Construction

.125 .125 Straight Straight

D Code

Unless Specified

.188

Headed

R (Specify)

Matrix Construction Die Button Construction P P

Shape Min. Max. .500 .625 W P/G .050 - .130 .050 - .170 50 62 .050 - .212 .050 - .255 .075 - .297 50 62 .075 - .344 .075 - .425 .075 - .510 .075 - .595 .075 - .680 .075 - .850 .075 - 1.050 .130 - 1.400 .130 - 1.600 .130 - 1.800 .130 - 2.000 .130 - 2.000

V_R

.125 .125 Straight Straight Land Land

Qty. Type

KHU KHE

+.00 D+.125 –.01

*.125 when D = .1875

HOW TO ORDER

Round

KHU

Type

Material Steel: A2, M2 (RC 60-63), PS (RC 63-65) P&W Tolerance +.0002 –.0000

Body

Unless Specified

+ .015 L – .000

Headless

Type

Shown here with optional key flat. See p. 31.

P to D

.01 .02 Fillet

+.01

L +.015

Type

KDU KDE

.125

Die Buttons

KDU

Type

Standard Alterations

Std. Optional P B R .75 .87 .93* 1.00 1.12 1.25 1.37 1.50 1.62 1.75 1.87 2.00 P .031 .020 — .15 .156 .031 .020 — .25 .191 .031 .020 — .25 .228 .031 .020 — .25 .281 .031 .020 — .25 .312 87 93 100 112 125 137 .093 .020 .031 .25 .391 75 150 162 175 187 200 .093 .020 .031 .31 .468 .093 .020 .031 .31 .578 .093 .020 .031 .31 .703 .125 .020 .031 .37 .828 .125 .031 .37 1.094 .125 .020 .031 .37 1.430 .125 .020 .031 .37 1.630 .125 .020 .031 .37 1.830 75 87 93 100 112 125 137 150 162 175 187 200 .125 .020 .031 .37 2.030 .125 .020 .031 .37 2.230 *Headless Only Standard “P” will be provided, unless otherwise specified.

Dayton Slug Control is easy to specify and order. Simply add the information that is unique to your application to the die button catalog number. Please specify XSC for alteration and show material thickness (inches) and clearance per side (percentage). HOW TO ORDER

Catalog Number Inch VNX 62 100 P.250 Type D L P

Your Specs XSC MT.0125 CS 5 Alt. Mat’l Clear Code Thickness Per Side (inches) (%)

For additional information, contact your Dayton distributor.

Features/Benefits

Standard Alterations Versatile die buttons are available in sizes other than those shown in the chart above.

Standard P 1 Day Larger P 3 Days 1.7500 and larger (any P) 4 Days

Select either round KD__ Headless or KH__ Headed EDM Die Button Blanks. Relief hole (R) provides sufficient clearance for slug removal during the stamping process in both versions of both types. KDU and KHU Blanks are provided with a small

When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the L dimension is outside the standard range, an “X” is placed in front of the L dimension, e.g., “XL.” Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators.

straight through hole. They are commonly used for wire and vertical EDM operations. There are two key advantages with this type of blank: in wire cutting, a tapered relief can be cut instead of a round straight relief;

in conventional EDM applications, you can customize the size of the relief to the shape you are cutting.

XP, XW Body Max Code P/G 18 .130 25 .190 31 .240 37 .290 43 .340 50 .390 62 .500 75 .600 87 .700 100 .800 125 1.000 150 1.200

Overall Length Shortened Min. overall length VN_: .25 VR_: .25 + T

XP or XW

Land Length Shorter (no charge) or Longer than Standard

Precision Overall Length Same as XL except overall length is held to ± .001.

Thinner Head than Standard Stock removal from head end which shortens overall length.

.015 min.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals D +.000 - .001.

XSC

XD Reduced Body Diameter Head diameter does not change with body reduction.

Straight Through Land The land length (B) equals the overall length. Can be used for bushings, guides and a variety of other applications. *Round die buttons only

XT/TT

Rounds Hole Range Max B .0310-.0620 .2P .0621-.0930 .187 D .0931-.1580 .250 .1581-.2350 .312 .2351-.3000 .375 .3001-.4000 .437 .4001- Over .500 *No max XB on shaped dies

Body Min Max Code XD P/G 18 .126 .076 25 .188 .130 31 .251 .190 37 .313 .240 43 .376 .290 50 .438 .340 62 .562 .437 75 .688 .550 87 .813 .650 100 .938 .750 125 1.188 .950 150 1.438 1.150

XL L LL

XBL

KDE and KHE Blanks are used with conventional (vertical) EDM machines. The hole (P) is used to introduce dielectric to the spark gap to flush away eroded particles of steel. For the fastest delivery, use the hole (P) dimension given in the chart. If a larger hole is desired, simply specify “XP” and indicate the dimension.

P and W Dimensions Larger than Standard

XAR

Increased Taper Relief (10° per side max) Standard. B length unless XB is specified. Default angle is 1° when an angle is not specified.

Min. P or W .050”

1°

XN +3

days DayTride® A unique wear-resistant surface treatment for M2 & PS only.

2P Land

.012 max

www.daytonprogress.com

Dayton Progress Corporation

21 22

Multi-Location™ Retainers

True Location™ Retainers

Multiple Head Type Punch Retainer

Standard Alterations Multi-Location Retainers TM

Single Head Datum

A Type

Type

Round Punches

Shaped Punches

VRT K

Type

A 2.00 2.75 3.00 4.00 6.00 8.00

VRP

D Specify screw and dowel size and location. L

2.50 2025

2.75 2027 2727

3.00 2030 2730 3030

3.25 2032 2732 3032

3.50 2035 2735 3035

3.75 2037 2737 3037

4.00 2040 2740 3040 4040

5.00 2050 2750 3050 4050

6.00 2060 2760 3060 4060 6060

HOW TO ORDER

7.00 2070 2770 3070 4070 6070

8.00 2080 2780 3080 4080 6080 8080

9.00 2090 2790 3090 4090 6090 8090

10.00 2010 2710 3010 4010 6010 8010

12.00 2012 2712 3012 4012 6012 8012

Catalog No.

VRP100

3070

Special Size A ________

B _________

Multi-LocationTM Retainers Component

Hole No.

Type

Dowel

S.H.C.S

Size 5/16 S.F.* 5/16

VJR

Clear

Location

Locking Device

X Axis Y Axis Location .375 – .375

—

Type —

1.000 – .375

—

2.090 –1.375

90°

1.281

4.250 –1.062

—

5 Jackscr. STD. *Slip Fit

0.687 – .937

—

See the back of the pullout tab for additional information on VRP Locking Devices.

D .1250 .1875 .2500 .3125 .3750 .5000 .6250 .7500 1.0000

T .125 .125 .188 .188 .188 .188 .188 .188 .188

H .281 .344 .406 .469 .531 .656 .781 .906 1.156

Hole Reference Re: Datum Point Dowel Holes

±.0003

Screw Holes

±.005

Component Holes

±.0003

Multi-Location™ Retainers require special order forms, which are available on request. Specify all dimensions from the datum: Use the drawing above for reference.

M (Rad.)

X ±.0004

180°

0° 270°

Flat Tolerances

± .0004

.001/inch

1.00

Code

VRT/VRTS

37 50 62 75 100 125

.3750 .5000 .6250 .7500 1.0000 1.2500

1.75 2.00 2.12 2.38 2.75 2.75

1.72 1.97 2.09 2.34 2.72 2.72

.438 .562 .625 .688 .781 .781

.750 .750 .750 .750 .938 .938

.38 .50 .56 .69 .88 .88

.47 .60 .66 .79 .97 .97

1.060 1.180 1.250 1.320 1.600 1.600

.354 .472 .532 .650 .866 .866

.295 .256 .236 .197 .276 .276

●

2 Dowels 2 Screws

Screw Size

Tapped Hole

⁄16 -18 ⁄16 -18 5 ⁄16 -18 5 ⁄16 -18 1 ⁄2 -13 1 ⁄2 -13

HOW TO ORDER

Specify:

Example:

Qty.

Type

D Code

3 4

VRT VRTS

37 62

⁄8 -16 ⁄8 -16 3 ⁄8 -16 3 ⁄8 -16 5 ⁄8 -11 5 ⁄8 -11

Holes are drilled through the retainer unless otherwise specified.

Notches Notches to clear other tooling can be added to any side of the retainer. Notches are saw cut ±.03.

As with notches,

.071 or .189 ±.005

Type

Angles

Clearance Holes (5)

Counter bored and tapped for top or bottom mounting.

Clearance Holes Clearance holes or tapped holes can be detailed, as shown in the order example.

The following alterations require detailed drawings:

+.002 .188 -.000

.50

Special Size Any amount of material can be removed from the sides of the retainer for a custom size. Edges are saw cut ±.03.

–.000

Shim/Backing Plate

±.0004

.62

Diameter +.015

RADIAL

29°

3/ 8 -16

Location ±.010

FLAT

F +.001 –.000

●

Dayton Progress Corporation

0°

90°

Specify radial location on VRP Retainers for shaped punches.

.5D

G ±.005

135°

270°

G ±.005

Retainer sets include:

Multi-Location™ is a trademark of Dayton Progress Corporation.

±.0004

G ±.005

X ±.0004

Custom Location

±.005

±.0004

90° 180°

G ±.005

Space Requirements

Example:

Retainer Type

VRTS

±.005

Jackscrews make it easier to pull retainers off the dowels.

Slip fit for .3125 dowel (.250 for VRT 37) 2 places

The locking mechanism for the Multi-Location™ VRP Retainer and the True Location™ VRTS Retainer (for shaped punches) is part of the retainer itself, and is used to lock the shaped punches, thus providing accurate radial location.

Standard Location

Slip fit for .3125 dowel (.250 for VRT 37) 2 places

VRP100 = 1.00 VRP125 = 1.25

1-6 Holes, 5 Days 7+ Holes, 8 Days

VRTS For

VRT For

View from the punch head side. +.002 - .000

Type

Standard Jackscrew Hole

The flat for the VRTS Retainer is always located as shown in the drawing on the left. The flats for the VRP Retainer can be located at any angle by specifying the angle from 0°.

1 Day

VRP

Locking Mechanism

Shim Plates can be used as an effective way to accurately time pilot entry, or used as a backing plate.

angles can be added to clear other tooling in the die. Angles are saw cut ±.03.

Shim Plates can also be used on any Dayton Progress triangular-shaped retainers. D 25 37 50 62 75 85 100 125

Thickness T .189 (Rc54-56) .071 (Soft) URBP 0648 URSP 0618 URBP 1048 URSP 1018 URBP 1348 URSP 1318 URBP 1648 URSP 1618 URBP 2048 URSP 2018 URBP 2248 URSP 2218 URBP 2548 URSP 2518 URBP 3248 URSP 3218

True Location™ is a trademark of Dayton Progress Corporation.

www.daytonprogress.com

Dayton Progress Corporation

Classified Shapes

Keys

Classified shapes (83 common shapes, no detailing required) are available on all punches, die buttons, and guide bushings, as indicated in this catalog. The 83 available common shapes are shown here and on p. 23. Also, see the outside of the pullout tab for notes and drawing references.

C13 A

C54

A P

W 2

B°

W 2

C42*

A 2

W 2

Triangles /Trapezoids

A = 3 sides (equilateral)

C58

W 2

C17

C65

W 2

W A

C19 P

P S

A 2

R A

A 2

C59

C16 A

P 2

G P

P W

C20

C52**

R R= G P W

C48

P W

W 2

C60

B B 2

C66 A

B B 2

A 2

PP R WW

P W

B B 2

P W

C21

B 2

C92 R

P B W

B W

A = No. of teeth (3, 4,

C91

C84

6 or 8 only)

Punch

Plan View

0º

Punch

Guide Head Down

0º

Matrix

The reflected view is used for punches and guides. It is the view as seen in a mirror held below a punch or guide in its operating position. It is the same as a plan view from the head end, in which the point shape is shown dotted. A reflected view is shown with solid lines.

Orientation and Locking

90°

The locking device orientation is standard at 0°. For types of locking methods and custom locations, see p. 30.

X5 180°

0° 270°

Reflected View

Normal grinding methods produce 1 .007 max fillet Punch on the punch and 2 .007 max fillet on the die button ➊ ➋ with matching corner shape Matrix on the die button and punch, respectively. When ordering die buttons, please specify punch dimensions and clearance per side (i). (If the clearance is .0025 i, Dayton will break sharp corners when the punches and die buttons are ordered together.)

Duo Tees P

R2 W

6 or 8 only)

C90

A = No. of teeth (3, 4,

B B 2

A 2

P W

C83

Reflected Views

Clearance

C38

C67

P W

C39 B

C45 A

A 2

R(4)

R W

B B 2

A = Odd No. of Sides

C82

C47 R

C89

C49 C44 A

A = Odd No. of Sides

AA 2

C76

C87

C80

PP B B 2

C36

C88*

W C81

A = Even No. of Sides

A 2

B B

W C75

C79

C37

R W

W 2

B B

C86

A = Even No. of Sides

C74

C34

** Now standard. See product pages.

Dayton Progress Corporation

W 2

C78

A 2

C35

C73

A 2

W C33**

P W 2

C29 R

A 2

Flatted Rounds

B W2

C26

270°

C18 W

B 2

A B

C51

B 2

C72

C27

W 2

C28**

C25* A

B 2

C71

C77

P B

B 2

Multi Lobes

90°

W 2

C24*

C23

C11**

C46

Plan View

0º

A B

270°

C70

C64

0°

C93

180°

P W 2

C69 A

C22* C57

Shapes are centered on the punch shanks as shown. Shapes in guide bushings and die buttons are also centered as shown with the exception of shapes C22 and C34. Due to clearance, the P dimension on these shapes will not be centered.

C43

C85**

C12**

0°

Reflected View— Punches and Guides

Polygons

180°

A 2

R1 = .683W – .183P R2 = 1.183P – .683W

C56

C14

C68 A

Shape Center

C10**

C55

A 2

C36

W 2

90°

C50

C41 R1

Ordering Information

C40

A 2

C62

* Corner Dimensions

C61*

Dimensions should be the theoretical sharp corners for shapes C22, C24, C34, C61, and C88. However, some reduction of these dimensions will result from fitting the punch and die button under conditions where the clearance is .0025 or less per side.

W 2

C32

C31

C53

A 2

Classified Shapes

Miscellaneous

Mono Lobes

C30 A

Ordering Information

P 2

23 24

S P W

R C15

W A P W

*See “Corner Dimensions” note on p. 22.

www.daytonprogress.com

Dayton Progress Corporation

Guide Bushings VG__ D

VF__

+.0002 +.0004

VE __

+.0002 +.0004

D + .125 C

+.005 +.015 .01 .02 Fillet

+.01 +.02

L Type

Type

VG_

Type

VF_

VE_

P P

__ VF 1 Day

+.0002 P&W –.0000 __ VGTolerance

P to D

+.0002 .0003 +.0004

V_X

V_O

D + .125

VE __

+.0002 +.0004

V_K

+.005

V_H

+.005 +.015 L .01 Fillet V_J .02 V_N

+.01 +.02

V_V

V_Y

V_Z

.01 .02 Fillet

L +.01 +.02 V

R=G 2

P P

+.005

+.00 −.01

Headless .1875 VG_ .2500 .3125 .3750 .4375 .5000 .6250

Round Code Range P

18 25 31 37 43 50 62

.062-.130 .062-.170 .093-.212 .125-.255 .187-.297 .212-.344 .293-.425

.3125 .3750 .4375 .5000 .6250

31 37 43 50 62

.093-.212 .125-.255 .187-.297 .212-.344 .293-.425

.050 - .212 .050 - .255 .075 - .297 .075 - .344 .075 - .425

Head Up .1875 18 .062-.130 .050 - .130 VE_ .2500 25 .062-.170 .050 - .170 .3125 .3750 .4375 .5000 .6250

31 37 43 50 62

.093-.212 .125-.255 .187-.297 .212-.344 .293-.425

.050 - .212 .050 - .255 .075 - .297 .075 - .344 .075 - .425

Dayton Progress Corporation

.141 .201 .261 .323 .386 .448 –

Note: The standard location of a key flat is at 0°. See p. 31 for more information.

+.0002 +.0004

L Shape C’Bore Min. Max. Dia. .3125 .3750 .5000 .6250 C W P/G 31 .050 - .130 .141 .050 - .170 .201 37 50 .050 - .212 .261 .050 - .255 .323 62 .075 - .297 .386 .075 - .344 .448 – .075 - .425

Head .1875 18 .062-.130 .050 - .130 Down VF_ .2500 25 .062-.170 .050 - .170

D 2

.125 +.010

D + .125

Body

Reflected View 0° (X2)

90°

.125 +.010

R (Specify)

1 Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

50 62

Applications Guide bushings should be ordered a minimum of .0005 larger than the punch point diameter with which they are to be used. Alterations—Guide Bushings Product

Rounds

Shapes

●

For an explanation of the alteration codes shown above, see the “Standard Alterations, Regular Punches” on the p.7 pullout tab. Guide Chart

50 62

Hole Range P or G Up to .0650 .0651-.0950 .0951-.4250

L +.01 +.02 V P

+.0002 +.0004

+.00 –.01

D + .125

V_R

+.005

.125 +.010

+.00 −.01

Land Length V 2P P + .065 .82P + .082

HOW TO ORDER

Specify: Qty.

Type

Code

P (or P&W)

Example: 4 2

VEX VFO

37 50

62 50

P.146 P.250, W.075

www.daytonprogress.com

+.005

.125 +.010

.01 .02 Fillet

Material Steel: A2 (RC 60-63)

+.00 –.01

Micro Guides/Die Buttons

+.0002 +.0004

MEX

Guides

Type

P +– .0002 .0000 + .005 + .010

MFX

MHX

P +– .0002 .0000

.078

3 L +.005 to +.015 4P

.006 /inch/side .010

+ .0002 + .0004

.109

+ .01 L + .02

.01 Fillet .02

Type

+ .0002 + .0004

Tapered Relief .004 /inch/side .006

.094

Type

MDX MGX

MEX

+ .00 − .01

D + .063 C

MDX

Tapered Relief +.005

.006 /inch/side .010

L +.015

+ .0002

P – .0000 D

Material Steel: A2 (RC 60-63)

+ .0002 + .0004

VE __

P&W Tolerance +.0002 –.0000 P to D

.0003

+.00 –.01

MGX

D + .125

+.005 .125 +.010

MFX

+ .0002 + .0004

P +– .0002 .0000

+ .0002 + .0004

D C

D C + .005

Guides, Die Buttons .01 3 Days

+.01

.02 Fillet

Guide Chart Hole Range P Up to .0650 .0651-.0950 .0951-.4250

L +.01 +.02

Fillet .01 .02

X L+.02 M_X

+ .0002

P – .0000

D + .063

+ .00 – .01

+.0002 +.0004

MDX

Body L Range C’Bore P Dia. C .250 .3125 .375 D Code .1250 12 .031 - .062+ .00.076 25 31 37 MGX Headless Guide .1875 18 .046 - .130− .01.141 31 37 D + .063 MFX Head-Down .1250 12 .031 - .062 C .076 + .005 31 37 Guide .1875 18 .046 - .130 .141 + .010 31 37 .1250 12 .031 - .062 .076.094 31 37 MEX Head-Up Guide .1875 18.01 .046 - .130 .141 37 + .01 31 L + .02 31 37 .1250Fillet 12.02 .031 - .062 MDX Headless N/A Die Button 31 37 .1875 18 .046 - .130 V 31 37 .1250 12 .031 - .062 MHX Headed N/A Die Button 31 37 .1875 18+ .0002 .046 - .130 P – .0000 D

MEX

.500 P +– .0002 .0000

+ .0002 + .0004

P +– .0002 .0000

Tapered Relief .004 /inch/side .006

50 50 50 50

+ .0002 + .0004

.078

.109 3 L +.005 to +.015 4P

.006 /inch/side .010

Tapered Relief +.005

.006 /inch/side .010

L +.015

+ .0002 + .0004

HOW TO ORDER

MGX Specify:

+ .0002 + .0004 Example:

D C

Qty.

Type

3 3 2 3 2L

MEX MGX MFX MHX + .005 + MDX .010

MFX Code 18 12 12 18 .01 Fillet12 .02

P (or P&W)

+ .0002

31 D 31 C 31 37 31

P.044 P.057 P.060 P.045

+ .0002

P – .0000 + .00 – .01

P +– .0002 .0000

Tapered Relief .004 /inch/side .006

L +.01 +.02 V

D + .063

www.daytonprogress.com

P +– .0002 .0000

+ .0002 + .0004P.062

V P – .0000

MHX

+ .0002 + .0004

+ .005 .094 + .010

.109 3 to 4 P L +.01 +.02

.006 /inch/side .010 .01 Fillet .02 + .00 – .01

D+.063

+ .005 + .010

.094

+ .0002 + .0004

.078

Tapered Relief .006 /inch/side .010

+ .01

L + .02

.01 Fillet .02

+ .00 – .01

.109 3 to 4 P L +.01 +.02

.006 /inch/side .010

+ .00 – .01

D+.063

Die Buttons

P +– .0002 .0000

.01 Fillet .02

+ .005 .094 + .010

P – .0000

Land Length V 2P P + .065 .82P + .082

Tapered Relief .004 /inch/side .006

P L + .010

MHX

+ .0002 + .0004

.094

+ .005 + .010

D + .063

Dayton Progress Corporation

+ .005 + .010

.094

+ .0002 + .0004

.078

Tapered Relief .006 /inch/side .010

+ .01

L + .02

.01 Fillet .02

+ .00 – .01

D + .063

.094

+ .005 + .010

Quill Bushings/Guides

Type

Ground Bearing Surface

Type

VQX

VFQ

D + .125 60°

+.00 –.01

.188 +.005 +.010

+.0002 +.0004

.7P .01 .02 Fillet

L +.01 +.02

.5R

L +.01 +.02

.01 .02 Fillet

+.005 +.010

D +.0002 +.0004

.125

P +.004 +.006

+.0005

P +.0007

(min.)

+.0004

Note: No alterations available on VFQ. VFQ, as shown above, comes complete with a halo washer that provides a head at both ends.

Material Steel: A2 (RC 60-63) Bearing: Bronze (VFQ)

Limitations Body Code 18 25 31 37 43

D + .125+.00 –.01

Press-In +.0002 Lead

.125

Quill Bushing Alterations

XP Min. P Max. P .0625 .094 .0625 .125 .0625 .156 .0625 .188 .0625 .219

XD Min. XD Max. P .126 .0625 .188 .0938 .251 .1250 .313 .1562 .376 .1875

Body VQX Press Fit .1875 Quill Bushings .2500 .3125 .3750 .4375

18 25 31 37 43

Punch Hole P .0625 .0938 .1250 .1562 .1875

VFQ Quill Guide .1875 Bushings .2500 .3125 .3750 .4375

18 25 31 37 43

.0625 .0938 .1250 .1562 .1875

Code 31 31

L 75 75

Code

XD Reduced Shank Diameter XH Reduced Head Diameter XL Overall Length Shortened XP P Dimensions Larger than Standard

L .500

.625

.750

1.000

1.250

100

125

50 62

Matched Quill Sets Matched Quill Sets are ideal for small hole applications where the risk of punch breakage is extremely high and where replacement costs must be considered. Perfect Alignment Ground bearings at both ends of the Quill Bushing assure precise punch-to-punch alignment. This eliminates the bending influence of unrelieved bushing holes, which are difficult to manufacture straight. Dayton manufactures products with a .002 to .003 relief per side between bearing surfaces, which eliminates this problem. No Stock Distortion Risk During stripping, the punch tends to pull the stock into the stripper void, which may cause part distortion. Dayton eliminates the distortion potential by manufacturing the product with a controlled limit, i.e., .015 per side maximum. Distortion cannot occur when the space between the guides and the punch (.5 D-P) is less than the stock thickness.

HOW TO ORDER

Specify: Qty. Example: 3 4

Type VQX VFQ

Dayton Progress Corporation

Steel A2 Bearing Bronze

1 Day

www.daytonprogress.com

Misfeed Detectors ±.002 –.0002 .135R D –.0004 .062 Vent ±.002 –.0002 .135R D –.0004 .062 Vent ±.002

.3125 ±.002

.3125 +.00 H –.01

Type

VMX

+.00 H +.005 –.01 +.010

.01 .02 Fillet

+.005 +.010

Fillet S+.00 –.06.02

.188

Material Steel: A2 (RC 60-63)

.5R

S+.00 –.06

L +.01 +.02 L +.01 +.02

Features/Benefits

P ±.001

.5R

.01

.188

P ±.001

B Pin

Dayton’s Misfeed Detector senses an out-of-register stock position, then actuates a switch to cut off the electrical power to the press. (The detector point diameter is typically .025 to .030 smaller than the hole to be probed.) Misfeed Detectors are engineered to extend .375 beyond the stripper and .125 beyond standard VPT pilots. However, shorter lengths can be specified: Simply add “XL” and the dimension.

Spring

Pin Spring

.25 Dia. Actuator Rod .25 Dia. Specify XL Stripper Actuator and Length Rod

Specify XL and Length

Vent Vent

Stripper

Detectors are furnished with a spring, spring pin, and a six-inch actuator rod, which can be altered to suit your specific electrical design.

.375 .125

.375

.125

Shank Length Dia. S D

Code

Range P

Head Dia. H

2.375

2.625

2.875

3.125

3.375

37-X237 50-X237

37-X262 50-X262

37-X287 50-X287

37-X312 50-X312

37-X337 50-X337

37-Y262 50-Y262

37-Y287 50-Y287

37-Y312 50-Y312

37-Y337 50-Y337

37-Y362 50-Y362

37-Z287 50-Z287

37-Z312 50-Z312

37-Z337 50-Z337

37-Z362 50-Z362

1.50 Code X

.375 .500

37 50

.090-.375 .375-.500

.500 .625

1.75 Code Y

.375 .500

37 50

.090-.375 .375-.500

.500 .625

2.00 Code Z

.375 .500

37 50

.090-.375 .375-.500

.500 .625

Spring Pocket 3.625

3.875

37-Z387 50-Z387

1.15

.53 .65

.90

.53 .65

.65

.53 .65

HOW TO ORDER

Specify: Qty. Example: 3

Type VMX

Code 50

L Z362

P P.400

Alt XL 3.43 1 Day

www.daytonprogress.com

Dayton Progress Corporation

Extended Range Punches +.0002

D +.0006

Press-in Lead

.01

Fillet .02

.5R +.00 –.01

P ±.0002

D+.125

Type

VP_

VJ_

.188

P&W Tolerance ±.0002

+.01

When D-P exceeds .406 a step will exist.

V_ O

V_X

Round 2, Shape 4 Days

.0003

V_O

V_R W

HOW TO ORDER

Type

Shank

Example: 3

VPR

200

1021

P (or P&W)

P1.206, W.582

Steel

V_R ➊G

V_X Specify: Qty.

B +.06 –.00

L +.02

Material Steel: A2, M2, PS4 (RC 60-63) P to D

45°

+.010 +.005

Shown here with optional key flat. See p. 31.

V_K

V_J

V_ H

R (Specify) P

V_K

➋ R (Specify) W

V_H W

V_J P

—

V_N

V_V

V_Y

V_Z

Round Range P .625-1.2499 .750-1.4999 1.000-1.7499 1.187-1.9999 1.375-2.2499 1.625-2.4999 .625-1.2499 .750-1.4999 1.000-1.7499 1.187-1.9999 1.375-2.2499 1.625-2.4999

Shape L * ® Jektole Min. Max. Group 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 W P/G J12 .282-1.2500 J12 .300-1.5000 J12 .350-1.7500 1021 1122 1223 1330 2031 2132 2233 2340 3041 3142 3243 3350 4051 4152 4253 4360 5061 5162 5263 5370 J12 .400-2.0000 J12 .450-2.2500 J12 .500-2.5000 J12 .282-1.2500 J12 .300-1.5000 J12 .350-1.7500 1022 1123 1230 1331 2032 2133 2240 2341 3042 3143 3250 3351 4052 4153 4260 4361 5062 5163 5270 J12 .400-2.0000 J12 .450-2.2500 J12 .500-2.5000 *See p.30 for more details.

Surface Coatings Code / Delivery

Dayton Progress Corporation

Material

M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4

For more information on Dayton Progress surface coatings, see the back of the pullout tab on p. 5. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™DayTAN and DayKool are trademarks of Dayton Progress.

www.daytonprogress.com

W 2

Spring Pilots .188 +–.010 .000

.01 .02 Fillet

H +–.00 .01

.09 Full Dia. Lead

+.0002

P –.0000

Type

VLX

.25 +–.00 .01

±.015 +.015 –.000

.375

.25*

.625 .875* Ref +.06

1.25 –.00

Material Steel: A2 (RC 60-63)

*Length slightly less for diameters under .238.

Thin Stripper

1 Day

Drill Bushing

.09

Average Stripper

Thick Stripper

.62 Ref. .25

HOW TO ORDER

Specify:

Qty.

Example: 2

Type

VLX

P.156

Drill Bushing

Features/Benefits Precision pilots are used for spring-loaded stripper applications. Spring pilots permit full length feed when starting the stock in progressive punching, notching, and blanking dies. The parabolic point shape develops a smoothly curved surface, providing positive register in the hole.

www.daytonprogress.com

Catalog Number

Range P

Head Dia. H

VLX-50

.124-.2499

.500

VLX-62

.250-.3749

.625

VLX-75

.375-.5000

.750

Dayton Progress Corporation

Locking Devices—Ordering Information

Locking Devices—Flats vs. Dowel Slots Flats

Orientation

Views

The standard location for all locking devices is at 0°, and is always on the long side (P) of the shape. Custom locations are measured counterclockwise from 0°. (See drawing below.)

A Plan View is used for the die button, and a Reflected View is used for the punch or guide. The Reflected View, a mirror image, simplifies orientation—locking devices are all in the same position. Plan View

Standard and Alternate Locations

0°

Punch

Matrix

Guide Head Down

Custom Location

Standard Location

0°

Reflected View

(Punch)

Single Flats: X2 & X8 F Dimension (.5D on Headed Products) Headless Die Buttons and Guides Body Dia. F Body Dia. F Body Dia. F

18 .080 62 .270 175 .775

25 .110 75 .325 200 .900

31 .135 87 .380 225 1.025

37 .165 100 .435 250 1.150

43 .190 125 .540 275 1.275

50 .220 150 .650

90°

180°

0°

270°

Length (from top of die button)

Depth

0°

.25

0° F

0°

0° F

Reflected View (Guide)

Plan View

(Matrix)

How To Specify The most common locking devices—flat, double flat, and dowel—are available. Simply select the type, then add the code to the component description shown on p. 31. HOW TO ORDER Specify:

Qty. Type

Example: 1 3

Code

37 50

312 137

VJJ VRO

P (or P&W)

P.321, W.189 P.3125, W.1562

Steel

A2, X2 A2, X2

Location Tolerance Flat

Dayton Progress Corporation

The depth of the flat is taken from the shank, not the head, on punches.

Radial

+ .0002 – .0000

.0005/ inch

+ .0002 – .0000

0°2'

Locking Devices

Punches

Die Buttons

Top

N/A

Locking Devices

Punches

Die Buttons

Bottom

Top

Bottom

Top

N/A

Top

Order Example:

X2 — 90°

X5 — 135°

Double Flats: X3

Double Flats: X6

Locking Devices

Punches

Die Buttons

Locking Devices

Punches

Die Buttons

Top

Bottom

Top

Bottom

Order Example:

X3 — 90°

X6 — 135°

Second Flat is always parallel to the first flat.

Additional Flats (From Top)

Code

Depth

Length

Code

Depth

Length

X81

.060

.500

X91

.060

.500

X92

.060

.625

X93

.060

.750

X94

.060

Full Length

To determine if you have an interference problem, see pp. 18-19 for information on Die Button construction.

X95

.093

.500

X96

.093

.625

X97

.093

.750

X98

.093

Full Length

X99

Specify Dimensions

Dowel Slots: X1**, X7, X71 & X73 Locking Devices

Dowel Diameter

X1**

.1250

X71

.1875

X73

.2500

Order Example: X71 — 135°

Order Example: X0 — 180° **available on headless die buttons only

F Dimension for Headed Punches and Die Buttons

F = .5D + .5 Dowel Dia.

F Dimension for Headless Die Buttons Only Body Diameter

X0, X1 X4, X7 X41, X71 X43, X73

www.daytonprogress.com

Single Flats: X5 & X9

X82 .060 .625 Key Flats vs. Dowel Slots X83 .060 .750 Maximum hole dimensions in die buttons were designed with key flats in mind. There X84 .060 Full Length are instances where, if using a dowel slot in X85 .093 .500 a headless die button, the dowel hole could X86 .093 .625 break into the relief. For this reason, there X87 .093 .750 are two ways to specify the location of the X88 .093 Full Length dowel. X0 (standard/alternate location) and X1 (custom location) are located .5D X89 Specify Dimensions from centerline. However, when hole dimensions are approaching the high limit Dowel Slots: X0**, X4, X41 & X43 of “P,” X4 (standard/alternate location) or Locking Devices Dowel Diameter X7 (custom location) may be specified. This relocates the dowel outward to assure X0** .1250 no interference between the dowel and X4 .1250 the relief hole. Note: When the die button X41 .1875 diameter is over .5000, the centerline dimension is .5D on all dowels. X43 .2500

Dowel Slots

Dowel

Definitions: Custom Location is any angle other than: 0°, 90°, 180°, or 270°.

Definitions: Standard Location is at 0°. Alternate Location is 90°, 180°, or 270°. Alternate Locations are available at no additional charge.

Reflected View

0°

Custom Locations

www.daytonprogress.com

100

125-400

.1250 .1625 .1938 .2250

.1562 .1875 .2188 .2500

.1875 .2125 .2438 .2750

.2188 .2375 .2688 .3000

.2500 .2625 .2938 .3250

.5D .5D .5D .3438

.5D .5D .5D .4063

.5D .5D .5D .4688

.5D .5D .5D .5313

.5D .5D .5D .5D

Dayton Progress Corporation

Form Punch Shapes

401

402

601

Form Punch Shapes

Dayton Progress Form Punches are available on round punches (i.e., those designated as standard “X” shaped punches).

201

The shapes shown below LA standard, LA but are not the are LA only shapes Dayton provides. PP PP 202 Others are available with a PP RL detailed drawing attached to the order. PP 212

201

Form LA Punches are also AP available on standard punchRL blanks. Form Punches other PP 401 LA than thoseLAare available as specials. LA 212

213

LA 212 LA LA

PP RF=(PP/2) RP RL RP must beRF=(PP/2) ≤ (P - PP) /2 RL PP

701

RF=(PP/2)

402

601

233

404

602

RP RF=(P/2) RL + RP must be ≤ (P - PP) /2 LA

LA RL

234

701 PP

RP RP

612

702

611 PP RL701

AP RF

702

612 702 AP

603 AP

702 RP AP

701

LA PP BB AP

712

APRP RP

713

LA 233 RL PP RF 712 PP RL LA AP LA LA 703 RF 702 PP 402 602 612 621AP RP PK 603 404 RL + PP RP must be ≤ (P RP - PP) /2 444 PP RP 704 LA AP RL RF RP PP 233 RP RP RL AP RP RL RL + RP must be ≤ (P - PP) /2 PP 703 AP RL PP PP PP 202 213 233 PP 703 PP RB RK 203 221 RP HOW TO ORDER RP LA AP LA 702 LA 202 AP PP PP 213 RF=(PP/2) RS RP LA RP RL 702 RP LA RL + RP must be ≤ (P PP) /2 PP LA 713 Specify: Qty. Type Code L Steel W Shape P PP LA Alterations RL LA RP must be ≤ (P - PP) /2 RF=(PP/2) D LA P be ≤ (P - PP) /2 RL + RP must RP must be ≤ (P - PP) /2 RP LA AP 701 AP RL RP PP AP 701 234 RS PP RP PP AP 202 213 AN RP (P - PP) /2 AP PP 244 AP LAmust be ≤PP AN LA LA PP 202 213 PP 234 LA ±.001 RL LA BB PP 704 LA LA RF=(PP/2) AP LA PP AP RP LA 703 “P” is the point dimension of the product. The “P” PP RL dimensions are not shown below. AP RP RF=(PP/2) 713 RP RS 802 712 714 AP RS L±.001 PP RP must be ≤ (P - PP)RP /2 RF=(PP/2) RL 711 713 RL 802 712 LA RF When “P” = “D,” shank tolerance applies. LA AP RF RS RL RP PP RP must be ≤ (P - PP) /2 234 RP RL PP AP PP 704 621 603 404 PP PP PK PP PP PP PP 704 RS 203 221 Qty. Type 444 Shape 204 223 PP 234 RP RP RF RL LA PP 2 VPW RS 37 1322 W201 APP.1875RL 2.235 PP.125 AP RP RL PP LA 221 703 203 RP PP LA RP RL AP RP RB PP LA RK RP LA RP RL 703 RP RP LA RP AP BB RP must be ≤ (P - PP)RP /2 RP must be ≤RS (P - PP) /2 LA RS AP 702 AP RL 702 PP PP 203 221 PP LA PP 244 RP must be ≤ (P - PP) /2 714 LA LA PP PP PP 264 PK 203 221 701 RP LA LA LA RS LA LA LA RP RP LA 244 PP AP AP AP AN RP PP RS RF=(PP/2) AP 704 711 AN AP ANRF AP RL RS RS RP LA AP LA LA RS RL RB RP RP must be ≤ (P - PP)LA /2 LA LA RL RP BB RF=(PP/2) RK AP RP must be ≤ (P - PP) /2 RP PP PP PP AP PP PP PPRK + RL must be ≤ (PK - PP) /2713 PP PP 714 211 811 244 712 801 802 223 AP 224 RS RS 204 711 LA PP 212 201 LA PP 811 713 711 RF PP LA 714 RF PP 244 RF RF RL AP LA LA PP PP LA PP PP RF PP RS 704 LA RS 212 201 204 RPAP RF=(PP/2) RF=(PP/2) 223 PK RF=(PP/2) RP PP RS LA RP 444LA LA RP LA PP RP RS 704 RL LA RS RP RP RF=(PP/2) BB AP be ≤ RL PP PP RP must (P - PP) /2 201 RS RF=(PP/2) RS RP RL PP RP212 233 LA PP LA AP RP 703 RL AN PP RB PPRK RP PP 703LA 204PP 223 PP BB 201 212 RP RP must be ≤ (P - PP) /2 RF=(PP/2) RS RL PP PP 264 PK LA PP 233 PP LA 204 RL223 702 RP LA LA LA LA AP RF=(PP/2) RP LA 264 RLmust be ≤ (P - PP) /2 LA LA RP 801 PK PP 711 RS 233 RL + RP RL RLPP RB RP RP LA RF LA LA BB LA LA LA LA RP must be ≤ (P - PP)LA /2 LA RP LA RS RP RL RK AP PP 233 BB AN 611 AN AP RS RL + RP must be ≤ (P RP - PP) /2 PP RP must be ≤ (P - PP) /2 401 601 RS AP RL AN PP RB PP PP 211 224 PP LA AP RK + RL must be ≤ (PK PP) /2 LA AP AN AN LA 213 LA 202 PP PK RF 264 RK RL + RPLA must be ≤ (P RP - PP) /2 LA 211 RF=(P/2) LA 224 PP LA PP PP PP AP PP PK LA LA 213 PP 264 713 RK + RL be ≤PP (PK - PP) /2711 LA 202 201 212 RF=(PP/2) RF=(PP/2) APmustPP 801 811 PP RP RS RL LA PP RP LA LA 714 812 RL + RP must be ≤ (P - PP) /2 PP RL RB LA PP RF 801 812 714RF 711 PP PP RF RP must beRF=(PP/2) ≤ (P - PP) /2 RF=(PP/2) PP 213 202 RF PP AP RS 201 212 RK RF RL RF=(PP/2) RB RS RL RP234 RP LA PP - PP) /2 RS RL 704 PP RL PP LA PP 211 224 RK + RL must be ≤ (PK PP RS PP 704 RK PP RL PP PP 202 213 RP must be ≤ (P PP) /2 201 212 RF=(PP/2) RF=(PP/2)RP224 RP RL PP LA 211 233 RL RK + RL must be ≤ (PK - PP) /2 LA PP RP A PP LA PP RL PP 234 RL LA 703 RP must ≤ (P - PP) /2 RF=(PP/2) LAbeRF=(PP/2) RP RP LA RF=(PP/2) A RL RL LA RP RP RP PP 233 LA RL PP RP 234 RF=(PP/2) RL LA RP LA LA RP must LA LAbe ≤ (P - PP) /2 RL AP RP 233 RL + RP PP PP must - PP) PP /2 AP 212 PP 234be ≤ (PRP RP RL PP PP LA LA LA 221 LA LA LA 203 LA LA LA PP PP LA 212 RP RL + RP must be ≤ (P RP - PP) /2 LA RL 402 PP LA RF=(PP/2)LA PP LA PP PP LA 203 PP AP 213 202 602 AN AN AP 612 AN RL 221 RS RP PP LA PP AP 611 AN 401 601 AN RP RL RF=(PP/2) RL + RPLA must be ≤ (P - PP) /2 RL RL 221 RF PP PP PP PP 233 be ≤PP (P - PP)RP /2 213 202 203RP mustRL RF=(PP/2) RS LA AP RL RP RF=(P/2) RP RL PP PP 233 LA PP PP 801 821 711 RL PP 711 PP 714 812 PP PP PP 202 213 RP must be ≤ (P - PP) /2 RF=(PP/2) RF 203RP must be ≤PP 221 (P - PP)RP /2 821 801 RS LA RP244 RF LA RL A RP RF PP LA RL 234 RS 704 LAbe ≤ (P - PP)RP RL RP PP RP must be ≤ (P - PP)LA /2 RF=(PP/2) 244 RP must /2 RL + RP must be ≤ (PPP - PP) /2 AN° LA RS LA RP RF=(PP/2) A RL RP RL RP RS PP 234be ≤ (P - PP) /2 RL RL + RP must LA LAbe ≤ (P - PP) /2 RP must /2 RP must PP LAbe ≤ (P - PP)LA 244 RP RF=(PP/2) RP PP PP PP LA LA RP 213 PP 234 RS PP RF LA PP RL LA LA 204 LA LA LA PP 244 LA 223 PP PP LA LA 213 RP RF=(PP/2) RP AP LA RF=(PP/2)LA RS RL *B *B LA AP PP PP PP PP LA AP RL LA RP 221 203 204 LA AP223 RP RF=(PP/2) LA RP LA RPLA RP (Land RP RS (Land RP must be ≤ (P - PP)RP /2 RF=(PP/2) RL BB Length) PP Length) PP RP must be ≤RS (P - PP) /2 PP PP 204 221 203 RS RP PP 611 LA PP 401RP must be 601 234 ≤ (P - PP) /2 223 AP RP LA AN AN PP 621 RP PP PP 404 603 RL 402 602 612 PP LL RF 611 401 601 PP LL PP PP PP BB 234 221 203 RP must be 204 223 ≤ (P - PP)RP /2 PP RP must be ≤ (P PP) /2 RS RF RS LA 264 RF=(P/2)PKLA PP RP RL RF A RP RP RL LA RL RL LA RP LA RF=(P/2) RP PP BB PP 244 RL RP must be ≤ (P - PP)RP /2 801 821 RP must be ≤RS (P - PP) /2 711 A LA 264 RS RP RP PP PK LA LA RS RP RL RB RPRF RL BB LAbe ≤ (P - PP) /2 LAbe ≤ (P - PP)LA LA RP must /2 RP must 910 920 PP 244 RS RP RF=(PP/2) RK PP PP PP 264 PK RS 221 RS RL RB PP PP 211 224 LA RK + RL must LA PPbe ≤ (PK - PP) /2 LA LA 244 PP PP RP 221 RF=(PP/2) RK PP 264 PK RS RS RP LA RL/2 RB PP LA PP PP LA223 LA211 PP LA RS LA LA 224 RK +RP RL must be ≤ (PK - PP) 204 RL RF=(PP/2) RF=(PP/2) LA RP RS RK LA LA LA LA LA RS t be ≤ (P - PP)RP /2 RS RL RB PP AP RL PP PP PP 211 224 AP PP BB PP RK + RLLA must be ≤ (PK - PP) /2 223 204 RF=(PP/2) RP RK t be ≤ (P - PP) /2 RP RP LA AP AP AP RS RP LA PP 244 LA AP PP PP PP 211 224 PP BB RK + RL must be ≤ (PK PP) /2 RP RF 223 RP must be ≤ (P - PP) /2 204 RS RF=(PP/2) PP 244 RP RP PP PP PP LA A 401 LA 601 402 602 612 RP 611 RP RF=(PP/2) *B PP PK PP BB PP *B 611 PP 401 621 601 PP 444 404 603 (P - PP) /2 RF=(PP/2) 602 A LA402 RP must be ≤RS 612 RF RS RP PP LA RF=(PP/2) 264 PK RP RP RF=(P/2) RP (Land (Land RF RL RS RP RF LA BB RL LA Length) Length) RP must be ≤ (P - PP) /2 RF=(P/2) RS RP RL RS RP PP RB PP PKRL PP RK 264 RP 223 RL RB LL LL LA .010/.020” RS LA PP PP 223 RK Fillet PP PK 264 RS RL /2 PP LA PP RP 224 211 LA LA RK + RL mustRB be ≤ (PK - PP) RP RK RS RP RP must be ≤ (P - PP)RP /2 LA BB RL RB RS PP PP 224 211 RK + RL must be ≤ (PK - RK PP) /2 933 BB RF=(PP/2) 931 LA RP RP mustLA be ≤ (P - PP) /2 RS LA PP LA PP 224 211 PK LA RK + RL mustPP be ≤ (PK - PP) /2 264 LA RF=(PP/2) AP A AP RP LA BB PP 264 PK AP RP AP RS HOW TO ORDER RS A RF=(PP/2) RP LA RL RB RP AP RS RK PP PP PP RL 402 621 611 RB 602 601 612 603 404 PP PP Specify: Qty. Type Code LL Steel W Shape P PP LA RS PP PP 402 224 602 612 RL must PP) /2 PP PP RF 621 404 603be ≤ (PK - RK 444RK + PK RF PP RP/2 RL PP RF=(P/2) 224 RL RP RK + RL must be ≤ (PK - PP) RF Example: RL RL RP RF=(PP/2) RP RL RPRP RB RK RP RF=(PP/2) RP

Example: 2 VPW 37 1322 PS

212

W201 P.1875 PP.1250 LA2.235

PP 1-19, 5 Days LA RF=(PP/2) LA RL RF=(PP/2)PP LA RL RL ±.0005 PP

Dayton LA Progress Corporation AP

www.daytonprogress.com RS BB

www.daytonprogress.com

811

702 811 714 711

LARL

RF PP RF

RF RS RP

PP 811

RS RP LA

703

RS RP

812 801

812

PP RF

821

711 PP

821

LA AN

821

W935

.50 .625 .15

.05

(Land Length)

*B (Land Length) will be per catalog standard, unless XB is ordered. O.A.L. will be held to LL tolerance, i.e., ±.001.

PP LA

*B (Land Length)

935

.03

AN°

Alterations

XNT

811 RF

RS AN

714

AN PP

812

RS RP

930

PP AN

.010/.020” Fillet

821

821AN

821

LA AN

AN PP

821

RL AN

821

1-19, 5 Days

Dayton Progress Corporation

PP LA

PP 704 RF LA

AN RF

AN 801 AN

AN AN

713 LA

LA AN 812 PP AN

801 812

RF AP

812

LALA AN

812

812 801

802

RP AN

LA LA AN AN

RS RF RP

AP LALA

RF LA

PP RF RP RF RS RP

LA AN

RF LA

812

RS RP

712

AP AN 714AP

714 811

AN RF

PP RF

811 AN

AP AN APAP

811 714

change the “X” designator to a “W.” Die Buttons are available as headed or headless with a counterbore relief, or as headed or headless with a tapered relief.

4 VNW 100 100 M2

RS PP

811

RS RL

RP LA PP

PP PP RL RS

802

APAP

PP RL RS PP

Form Die Button Shapes

802

711 811 714

AN AP

713 AN AP

802AP 713 704

XNT

Dayton Die Buttons are available for all the Form Punches shown here, i.e., round punches designated as standard “X” shaped punches. When ordering, please

RP PPRF

LA AP

802 713 701 704

RP AP AP

811

LA LA

802 AN

713AP 802AP

LA AP AN AP

703

712

712 621AP 703

PP RL RS

RP 712 AP AP RF

802 802 713

703

AP RP

RP AP

702

701

RF=(PP/2)

AN AN AP

712

701 AP

212

611

712

RF=(P/2)

the example below. Specify alterations, if applicable.

When ordering, change LA 201 the “X” designator to a “W.” LA In addition, specify other 201 201 dimensions, as shown in

602

RL LA

701

702

701

801

821

Jektole Data ®

The Engineered Clearance Perforating punch-to-die button clearances in metal stamping dies has been universally expressed as a percentage of stock thickness, and for clarity should be articulated as percent per side (i =clearance per side).

Jektole ® with Keeper Key

Standard practice has called for i5%, and is commonly known as “regular clearance.” Regular clearance has been applied almost universally to all applications involving the perforation of ferrous materials.

Jektole ® Cutaway

the Engineered Clearance, is approximately twice regular clearance, i.e., i 10-12%. This means greater productivity, improved maintenance, and a better return on your tooling investment.

Jektole® In Production ● ●

● ● ●

Requires less press tonnage Reduces the pressure required to strip the punch, which, in turn, reduces punch wear Produces minimal burr Doubles—often triples—piece output per grind Reduces total punch costs

Jektole® In Maintenance ●

●

● ●

Keeper Key holds pin in retracted position (see photo at left) Eliminates the need for disassembly before grinding Helps maintain proper pin extension Reduces downtime for regrinding

Jektole®,

In addition, clearances of up to i 50% are not uncommon with some hard materials. Clearance tests have been performed by Dayton Progress to prove that increasing the clearance does not lessen hole quality—a common thought by some designers and engineers. Dayton clearance tests do, in fact, prove that the Jektole® Engineered Clearance provides many advantages and benefits.

Jektole Components

Standard Jektole Data ®

DIMENSION Std. Shank Diameter Point Hole Diameter Shank Hole Diameter Pin Extension Keeper Key Number

J12

.3750 .6250 1.250 D .1875 .2500 .3125 .4375 .7500 and .5000 1.000 larger C

.020

.032

.046

.063

.094

.125

.086

.109

.141

.172

.221

.275

.03

.06

920045

920053

* Keeper Key not available

Jektole Design Limits ®

Min. Shank Dia.

DIMENSION D

.172

.218

.282

Min. Point Dia.

P .040

.064

.092

.126 .188 .250

Max. Point Lgth.

1.50

1.62

1.62 1.62 1.62

1.25

J12

.344 .442 .552

Universal Jektole Components ®

Punch

.06 (.03 for J2 & J3)

Set Screw

.09 (.05 for J2 & J3)

Pin Extension

E D

L .75 Min.

.01 Fillet H

.75

EJECTOR PINS

J12

Overall Length L

1.11

1.38

1.94

2.22

Pin Diameter

End Ground Square D

Jektole Pin RC 44-48

Spring

.017

.027

.041

.058

.089

.120

Head Diameter H

.048

.073

.094

.120

.156

.188

Hd. Thickness

.031

.047

.062

.094

J12

Outside Dia.

.081

.104

.136

.167

.216

.270

Free Length

2.38

3.19

3.00

3.03

2.56

lbs.

.75

1.5

2.5

J12

SPRINGS T L

Pressure

(.12" Pre-load)

SCREWS

Dayton Progress Corporation

Screw Size

Screw Length

#3-48 #5-40 #8-32 #10-32 1/4-28 5/16 -24

.19

.25

www.daytonprogress.com

L +.020 -.005

Shear Angles

A°

L +.020 -.005

Shear Angles can be applied to all punch points. These angles are used primarily to reduce slug pulling. Single and Double Shears can be used to reduce the punching force as well as minimize slug pulling. These alterations are prepriced and do not add to the standard delivery of the product.

For Round Punches Only L

XS19

HOW TO ORDER

Type Code L

L +.020 -.005

XS22

Nail Point

.04

A°

90°

0° +.020 -.005

A A°°

90°

+.020 -.005

A°

0°

LL +.020 +.020 -.005 -.005

XS20

Chamfer L

+.020 -.005

A°

L +.020 -.005

90° 90° 0° 0°

A A°°

XS23

Single Shear L +.020 -.005

.04

A°

.04

A° 90°

0°

LL +.020 +.020 -.005 -.005

XS21

L +.020 -.005

A°

.04 .04

L +.020 -.005

A A°°

Conical LL +.020 +.020 -.005 -.005

A°

L +.020 -.005

A A°°

LL +.020 +.020 -.005 -.005

A°

L +.020 -.005

90°

0°

A° 90°

0°

VersaPlus Premium Products ®

A°

Double Shear L +.020 -.005

A°

P (or P&W) Steel Alteration

VPO 50 2332 P.400, W.300 A2 XS23 A3°

A°

For Round & Shape Punches

+.020 -.005

LL +.020 +.020 -.005 -.005

For your reference standard head flat and dowel locations are at 0°. For ball lock punches the standard ball seat location is at 90°. Simply add the alteration code shown next to the drawings, and the angle desired, to your punch catalog number. Tolerance on all angles is ±15 minutes.

0°

L +.020 -.005

Shear Angles are also available on Classified Shapes, but are available as special order only.

90°

Shown as reflected view.

90° 90°

A A°°

0° 0°

Precision, High-Performance Punches and Pilots VersaPlus® Punches and Pilots are a premium line of precision, high-performance products that offer more features and benefits to users in industries where higher-than-normal production runs occur—and where optimum performance is a MUST. VersaPlus® is “setting the new standard in high performance,” according to tool companies and manufacturers who have field-tested the products. For example, a furniture hardware manufacturer realized a production run improvement from 250,000

to 375,000—a 150% increase. In another test, a tool and die company increased run-time-to-sharpening from 100,000 pieces to 200,000. VersaPlus® gives users the real “plus” through improved production capabilities, increased uptime, and lower costs. For additional information or a copy of our latest VersaPlus® catalog, contact your Dayton Progress Distributor.

® VersaPlus is a registered trademark of Dayton Progress.

www.daytonprogress.com

Dayton Progress Corporation

Dayton Progress Corporation 500 Progress Road P.O. Box 39 Dayton, OH 45449-0039 USA Dayton Progress Detroit 34488 Doreka Dr. Fraser, MI 48026 Dayton Progress Portland 1314 Meridian St. Portland, IN 47371 USA Dayton Progress Canada, Ltd. 861 Rowntree Dairy Road Woodbridge, Ontario L4L 5W3 Dayton Progress Mexico, S. de R.L. de C.V. Access II Number 5, Warehouse 9 Benito Juarez Industrial Park Querétaro, Qro. Mexico 76130 Dayton Progress, Ltd. G1 Holly Farm Business Park Honiley, Kenilworth Warwickshire CV8 1NP UK Dayton Progress Corporation of Japan 2-7-35 Hashimotodai, Midori-Ku Sagamihara-Shi, Kanagawa-Ken 252-0132 Japan Dayton Progress GmbH Adenauerallee 2 61440 Oberursel/TS, Germany Dayton Progress Perfuradores Lda Zona Industrial de Casal da Areia Lote 17 Cós, 2460-392 Alcobaça, Portugal Dayton Progress SAS 105 Avenue de l’Epinette BP 128 Zone Industrielle 77107 Meaux Cedex, France Dayton Progress Czech sro Hala G Pražská 707 CZ-294 71 Benátky nad Jizerou Czech Republic

Global leader in providing fabrication and stamping solutions

Form 900

3/13

www.daytonprogress.com

a MISUMI Group Company

Versatile Precision Punches, Guides & Die Buttons

a MISUMI Group Company

Versatile Products The Leading Edge of Technology

Versatile Saves Design Time This catalog is designer-oriented and easy to use. Component callout is fast and accurate. Versatile products save tooling area — more shape can be designed into each Versatile die button with its taper relief than can be designed into a conventional counterbored relief. This feature alone can save one or two stations per die.

About The Cover Time has a way of testing and proving the worth of anything that man has developed. Progressive dies, as a means of producing large quantities of precision stampings, have withstood the test. Progressive dies haven’t changed drastically over the years, but the methods of producing them have. From layout dye on steel, to numerically controlled machines, to computer aided manufacturing; present day equipment has taken some of the art out of die building and has automated some common tasks and created some efficiencies in building and maintenance.

Versatile Alignment The most critical and most difficult of all requirements in die building is alignment — getting the punch in line with the die button with equal clearance. Alignment has the greatest effect on die productivity. Without it, misalignment increases wear and creates bending stress on the punches that greatly increases the risk of breakage. Versatile’s precision tolerance and concentricity gives three times better alignment. Dies run better with Versatile. Better alignment — longer runs, less downtime and better parts.

Jektole ® Punches and Clearances Jektole, DAYTON’s slug ejection punch, permits doubling punch to die button clearance, produces up to three times the number of hits between sharpenings and reduces burr heights.

Die design is following that same pattern. Beginning with product drawings, die designers produce a design from which blueprints are made. Blueprints are rigid and changes are time consuming and expensive to make. Now we have Computer Aided Design. With the arrival of CAD there are options. We can see both the die progression and the components and change them easily if necessary. More and more dies become reality from CAD, however, today the finished die can be a result of both processes as the photograph depicts.

Dayton Slug Control Guaranteed to Stop Slug Pulling Dayton Slug Control is a guaranteed method of reducing the risk of slugs being pulled to the die surface during withdrawal of the punch. The slugs are trapped in the land of the die button until they fall freely through the relief. It has no effect on hole size and will not require any changes in your regrind practices. Dayton Slug Control is effective throughout the life of the die buttons. This innovative process uses a series of grooves inside the die button. The slug expands into the grooves, effectively trapping it. This method of controlling slugs is so dependable, it’s guaranteed! Test it in your die and we will offer you this unconditional guarantee: Use Dayton Slug Control in a stamping die now pulling slugs. If for any reason you are not completely satisfied, we will refund the full cost of the Slug Control alteration. (We cannot guarantee the retention of slugs when clearance exceeds 10% per side.)

Jektole Punches

Punches

DJ__ Jektole

Standard Shapes X

DP__ Regular

DPT Pilots

DPA

DJ__ DP__ Extended Range

Regular Punches

Punches

Round/ Shape

Regular

Positive Pick-Up

Round/ Shape

2/3

4/5

6/7

8/9

DYX DUX Straight

Clospace

DJB DPB Blanks

Regular Pilots

Die Buttons

Solid

EDM Blanks

Positive Pick-Up Pilots DN__

ADU DR__

60째

Square

Jektole Regular

Round/ Shape

14/15

Bushings Guide Bushings

DG__

Straight Punches Punch Blanks

Data Quill Bushings

DF__

AHU

DE__

Classified Shapes

Locking Devices

Jektole Components

Solid Die Buttons

DQX

18/19

20/21

Catalog Ordering System Significant Catalog System

Easy to Specify

Example:

The Catalog Designation completely defines the product, including shape, dimensions, tolerances, and concentricity.

DPR

D = for Versatile P = for Punch (Regular) R = for Rectangle

Type

How to Order

Point Length L1

63 13- 2563

Overall Length L

P8.0,W6.5 2 DPO

Classified Shapes

Qty. Type

DPR

Guide Bushings Quill Bushings Jektole Data

Specify Qty, Type, Catalog Number, and P or P & W Dimensions

Shank Dia.

Clospace Punches Extended Range Punches

Type Catalog Number Dimensions As Specified All Triliteral Designations are a Trademark of Dayton Progress Corporation.

2563 P8.0 W6.5

Locking Devices Form Shapes Treatments and Coatings 1

Jektole Punches

Steel: A2, M2

HRC 60-63 63-65

All Heads Drawn to HRC 40-55

Precision Ejector Punches

DJK

DJH

Type Type

DJ__ DJ__

90°

DJH

DJK

90°

DJJ

DJN P

0.005

0°

0.4

P/W 0.050

0.005 0.050

P/W

0.03

m4 0.03 D0.05

R13

R13 0.4

R R 0.3

A L

0.3 0.3 0.3 0.3

L1 0

DJX P

DJO P

DJR

DJY

DJR

DJZ

R W

W W1

G 2

Type & D

DJX

Round Range P

DJ_

Shape Min. Max. W P/G

Point Length L1

05 06

08 09

8.0

DJX 05 DJX 06

11.60-14.99 12.40-15.99

DJ_ 05 DJ_ 06

11.60-15.00 12.40-16.00

05 06 08 10 13 16 20 25 32

08 09 11 13 16 19 23 28 35

13.0

DJX 05 DJX 06 DJX 08 DJX 10 DJX 13 DJX 16 DJX 20 DJX 25 DJX 32

11.60-14.99 12.40-15.99 13.20-17.99 14.50-19.99 16.00-12.99 18.00-15.99 19.50-19.99 12.00-24.99 16.00-31.99

DJ_ 05 DJ_ 06 DJ_ 08 DJ_ 10 DJ_ 13 DJ_ 16 DJ_ 20 DJ_ 25 DJ_ 32

11.60-15.00 12.40-16.00 13.20-18.00 14.50-10.00 16.00-13.00 17.20-16.00 18.00-20.00 19.00-25.00 10.00-32.00

05 06 08 10 13 16 20 25 32

08 09 11 13 16 19 23 28 35

19.0

DJX 05 DJX 06 DJX 08 DJX 10 DJX 13 DJX 16 DJX 20 DJX 25 DJX 32

11.60-14.99 12.40-15.99 13.20-17.99 14.50-19.99 16.00-12.99 18.00-15.99 19.50-19.99 12.00-24.99 16.00-31.99

DJ_ 05 DJ_ 06 DJ_ 08 DJ_ 10 DJ_ 13 DJ_ 16 DJ_ 20 DJ_ 25 DJ_ 32

11.60-15.00 12.40-16.00 13.20-18.00 14.50-10.00 16.00-13.00 17.20-16.00 18.00-20.00 19.00-25.00 10.00-32.00

06 08 10 13 16 20 25 32

09 11 13 16 19 23 28 35

25.0

DJX 06 DJX 08 DJX 10 DJX 13 DJX 16 DJX 20 DJX 25 DJX 32

12.40-15.99 13.20-17.99 14.50-19.99 16.00-12.99 18.00-15.99 19.50-19.99 12.00-24.99 16.00-31.99

DJ_ 06 DJ_ 08 DJ_ 10 DJ_ 13 DJ_ 16 DJ_ 20 DJ_ 25 DJ_ 32

12.40-16.00 13.20-18.00 14.50-10.00 16.00-13.00 17.20-16.00 18.00-20.00 19.00-25.00 10.00-32.00

Sharp corners are typical. To assure proper clearance, Dayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is 0.08 or less.

DJO

DJX

0.008 A 0.008 A

L1 0

W — 2

0.008 A

P 2

W — 2

P — 2

0.008 A

0.2 0.2 00.3 0

P — 2

0.0

0.3 0.0 H 0.3

0.5

D m4

0.1 0.1 0.3 5.0 0.5 5.0 0.3

D 0.05

DJV

R (Specify)

R 0° (Specify) P

DJJ

L 40.0

45.0

50.0

56.0

60.0

63.0

0 70.0

0840

0845

0850

0856

0860

0863

0 0870

1350

1356

1360

1363

13700

1950

1956

1960

1963

19700

2556

2560

2563

25700

1345

1945

Check your P&W dimensions to be sure the diagonal G does not exceed the max shown.

P 2 + W2

How to Order: Specify: Quantity Type Shank Diameter Point & Overall Length P or P & W Dimensions Steel Standard Alterations

Standard Alterations Standard alterations are the ranges beyond those sizes listed in the catalog which can be manufactured for a slight additional charge.

& W Dimensions Length XP, XW PSmaller XBR Point than Longer than Standard Standard

20 Min.

XBR L1 P

L1 Max.

L1 Qty

2 5 1 2

Type

DJX08- 1360 DJX 13- 2580 DJR 16- 2571 DJK 16- 1990

P7.25, A2 P11.52, M2, XL = 77.5 P12.00, W8.00, PS, X2 P11.50, W10.50, R1.25, A2, X2

Type

DJ_ DJ_ DJ_ DJ_ DJ_ DJ_ DJ_ DJ_ DJ_

05 06 08 10 13 16 20 25 32

40 8

P Min. (Rounds)

1.3 2.0 3.0 4.0 – – – – –

11.3 12.0 13.0 14.0 14.0 16.0 16.0 18.0 10.0

11.5 12.0 13.0 14.0 14.0 16.0 16.0 18.0 10.0

12.4 12.4 13.0 14.0 14.0 16.0 16.0 18.0 10.0

– 12.5 13.0 14.0 14.0 16.0 17.6 10.0 10.0

13 19 25 30 35

Jektole Pin

W Min. (Shapes)

– – 13.2 14.0 14.0 16.0 17.6 10.0 10.0

– – – 16.0 16.0 16.0 17.6 10.0 10.0

1.6 2.0 3.0 4.0 – – – – –

1.6 2.0 3.0 4.0 4.0 6.0 6.0 6.0 7.2

2.4 2.4 3.0 4.0 4.0 6.0 6.0 6.0 7.2

– 3.0 4.0 4.0 4.0 6.0 6.0 6.0 7.2

– – 4.0 4.5 4.5 6.0 6.0 6.0 7.2

J2M J3M J4M J6M J6M J9M J9M J9M J12M

Reduced Shank Diameter Head Diameter does not change with body diameter.

Shank Dia. 5.0 6.0 8.0 10.0 13.0 16.0 20.0 25.0 32.0

A DAYTON Difference JEKTOLE

Min. XD

The “Triple Your Production” Punch Retractable Slug Ejector. See page 16. Pat. No. 2,917,960 and 3,255,654

XT TT

80.0

00871

0880

11371

11971

22571

1380

1980

2580

90.0

100.0

Jektole Pin

0890

08100

J2M J3M

1390

1990

2590

13100

19100

25100

J2M J3M J4M J6M J6M J9M J9M J9M J12M J2M J3M J4M J6M J6M J9M J9M J9M J12M J3M J4M J6M J6M J9M J9M J9M J12M

XLB

XL LL

L 771.0

XLD

Overall Length Shortened L1 length maintained (note limits under “XBR”)

Precision Overall Length Same as XL except overall length is held to 0.02

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to 0.01.

Reduced Head Diameter Minimum head diameter equals D 0.00, 0.03

No Side Hole For air ejection. No cost.

Key Flats

Overall Length Shortened (25 min.) Stock removal from point end which shortens point length. To maintain point length specify “XBR”.

Alternate Lead Length

4.4 5.0 6.8 8.8 11.5 14.5 18.5 23.5 30.5

The XLD alteration fixes the punch shank length at 40 measured from the punch head. This eliminates pressing the entire shank through the holder.

0.03 0.05

Smaller Jektole Components See page 13.

The standard location for a key flat is Parallel to the P dimension. See pages 20 & 21 for more information.

90° Reflected View 0° (X2)

P D 2

See page 24 for Surface Treatments and Coatings.

Regular Punches

Steel: A2, M2 PS

All Heads Drawn to HRC 40-55

Precision Non-ejector Punches

DPH

Type Type

DP__ DP__

90°

DPH 90°

DPK

DPK 0°

R 0.3 R 0.3

A L

04 05 06 08 10

07 08 09 11 13

04 05 06 08 10 13 16 20 25 32

07 08 09 11 13 16 19 23 28 35

04 05 06 08 10 13 16 20 25 32

07 08 09 11 13 16 19 23 28 35

04 05 06 08 10 13 16 20 25 32

07 08 09 11 13 16 19 23 28 35

0.3 0.3 0.3

1 0

P 2

W — 2

2 0.008 A

P W

DPZ

R W

G 2

0.008 A 0.008 A

1 0

L 0.3 Type & D

DPX

Round Range P

8.0

DPX 04 DPX 05 DPX 06 DPX 08 DPX 10

11.00-13.99 11.20-14.99 11.60-15.99 12.00-17.99 12.50-19.99

DP_ 04 DP_ 05 DP_ 06 DP_ 08 DP_ 10

11.60-14.00 11.60-15.00 11.60-16.00 12.00-18.00 13.20-10.00

13.0

DPX 04 DPX 05 DPX 06 DPX 08 DPX 10 DPX 13 DPX 16 DPX 20 DPX 25 DPX 32

11.60-13.99 11.60-14.99 11.60-15.99 12.50-17.99 13.20-19.99 15.00-12.99 18.00-15.99 10.00-19.99 12.00-24.99 16.00-31.99

DP_ 04 DP_ 05 DP_ 06 DP_ 08 DP_ 10 DP_ 13 DP_ 16 DP_ 20 DP_ 25 DP_ 32

19.0

DPX 04 DPX 05 DPX 06 DPX 08 DPX 10 DPX 13 DPX 16 DPX 20 DPX 25 DPX 32

11.60-13.99 11.60-14.99 11.60-15.99 12.50-17.99 13.20-19.99 15.00-12.99 18.00-15.99 10.00-19.99 12.00-24.99 16.00-31.99

25.0

DPX 04 DPX 05 DPX 06 DPX 08 DPX 10 DPX 13 DPX 16 DPX 20 DPX 25 DPX 32

12.50-13.99 12.50-14.99 12.50-15.99 12.50-17.99 13.20-19.99 15.00-12.99 18.00-15.99 10.00-19.99 12.00-24.99 16.00-31.99

Point Length L1

P — 2 W

DPV

DPX DPODPO DPY DPR DPR DPX

Type & D

DP_

Shape Min. Max. W P/G

L 32.0

40.0

45.0

50.0

56.0

60.0

63.0

0832

0840

0845

0850

0856

0860

0863

11.60-14.00 11.60-15.00 11.60-16.00 12.50-18.00 13.20-10.00 14.50-13.00 16.00-16.00 18.00-20.00 19.00-25.00 10.00-32.00

1345

1350

1356

1360

1363

DP_ 04 DP_ 05 DP_ 06 DP_ 08 DP_ 10 DP_ 13 DP_ 16 DP_ 20 DP_ 25 DP_ 32

11.60-14.00 11.60-15.00 11.60-16.00 12.50-18.00 13.20-10.00 14.50-13.00 16.00-16.00 18.00-20.00 19.00-25.00 10.00-32.00

1945

1950

1956

1960

1963

DP_ 04 DP_ 05 DP_ 06 DP_ 08 DP_ 10 DP_ 13 DP_ 16 DP_ 20 DP_ 25 DP_ 32

12.50-14.00 12.50-15.00 12.50-16.00 12.50-18.00 13.20-10.00 14.50-13.00 16.00-16.00 18.00-20.00 19.00-25.00 10.00-32.00

2556

2560

2563

Sharp corners are typical. To assure proper clearance, Dayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is 0.08 or less.

—

DPN

DPJ

0.008 A

0.2 0.2 0 0

W P

0.005

0.4

P/W 0.050

0.005 0.050

P/W

0.03

D 0.05

0.05

0.03 D m4

0.4 R13

0.3 0.0

0.0

R13

0.0 H 0.3

D m4

0.1 0.3 0.3 0.5 5.0 5.0 0.5

0°

DPJ

R (Specify)

0.1

HRC 60-63 63-65

Check your P&W dimensions to be sure the diagonal G does not exceed the max shown.

P 2 + W2

How to Order: Specify: Quantity Type Shank Diameter Point & Overall Length P or P & W Dimensions Steel Standard Alterations

XP, XW

P & W Dimensions Smaller than Standard

DPX 10- 0863 DPJ 16- 1990 DPO32- 25100 DPK20- 1956

L1 Max.

P5.00, A2, TT = 5.00 P13.00, W7.00, M2, XBR = 21.0 P30.00, W16.00, PS, X3 = 90° P15.95, W11.95, R0.95, A2, X2

DP_ DP_ DP_ DP_ DP_ DP_ DP_ DP_ DP_ DP_

04 05 06 08 10 13 16 20 25 32

1.8 1.0 1.3 1.6 1.6 – – – – –

11.1 11.3 11.6 11.6 11.6 13.2 16.0 16.0 18.0 10.0

11.3 11.3 11.6 11.6 11.6 13.2 16.0 16.0 18.0 10.0

11.9 11.9 12.0 12.4 12.5 13.2 16.0 16.0 18.0 10.0

12.5 12.5 12.5 12.5 13.2 13.2 16.0 17.6 10.0 10.0

0871

0880

0890

1380

1390

08100

XLB XL LL

1971

1980

1990

2571

2580

2590

W Min. (Shapes) 1.6 1.6 1.6 2.4 2.4 3.2 6.0 6.0 6.0 6.0

1.6 1.6 1.6 2.4 2.8 3.2 6.0 6.0 6.0 6.0

2.4 2.4 2.4 2.4 3.2 3.2 6.0 6.0 6.0 6.0

2.8 3.0 3.0 3.2 3.2 3.6 6.0 6.0 6.0 6.0

– – – 4.0 4.0 4.5 6.0 6.0 6.0 6.0

Overall Length Shortened (25 min.) Stock removal from point end which shortens point length. To maintain point length specify “XBR”. Overall Length Shortened L1 length maintained (note limits under “XBR”)

Precision Overall Length Same as XL except overall length is held to 0.02

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to 0.01.

19100

Reduced Head Diameter Minimum head diameter equals D 0.00, 0.03

XLD Alternate Lead Length 22570

1.3 1.3 1.3 1.6 2.0 – – – – –

13100 L1

11970

– – – – 16.0 16.0 16.0 17.6 10.0 10.0

2.5 3.5 4.5 6.5 8.5 11.5 14.5 18.5 23.5 30.5

1371

– – – 13.2 13.2 14.0 16.0 17.6 10.0 10.0

13 19 25 30 35

4.0 5.0 6.0 8.0 10.0 13.0 16.0 20.0 25.0 32.0

100.0

XT TT

11370

XD Min.

00870

Shank Dia.

XL 90.0

Reduced Shank Diameter Head Diameter does not change with body diameter.

L 80.0

P Min. (Rounds)

71.0

XBR L1

770.0

Point Length Longer than Standard

20 Min.

Type D

2 6 1 2

XBR

Type

Standard alterations are the ranges beyond those sizes listed in the catalog which can be manufactured for a slight additional charge.

P L1

Qty

Standard Alterations

25100

Key Flats

0.03 0.05

The XLD alteration fixes the punch shank length at 40 measured from the punch head. This eliminates pressing the entire shank through the holder.

The standard location for a key flat is Parallel to the P dimension. See pages 20 & 21 for more information.

90° Reflected View 0° (X2)

P D 2

See page 24 for Surface Treatments and Coatings. 5

Pilots Precision Pilots For Stock Control

Steel:

HRC

A2, M2

60-63

63-65

All Heads Drawn to HRC 40-55

Type

0.005

0.4

DPT

P 0

0.03

R13

0.0 0.3

D m4

0.1

5.0 0.30.5

D 0.05

DPT

0.2

R 0.3 0

1 0

L1 0.3 0.3

0.008 A

*4.0

*Length slightly less for under 6.0 Ø

04 05 06 08 10

07 08 09 11 13

04 05 06 08 10 13 16 20 25 32

07 08 09 11 13 16 19 23 28 35

04 05 06 08 10 13 16 20 25 32

07 08 09 11 13 16 19 23 28 35

04 05 06 08 10 13 16 20 25 32

07 08 09 11 13 16 19 23 28 35

Point Length L1

Type & D

DPT

Round Range P

L 42.0

47.0

52.0

58.0

62.0

65.0

72.0

73.0

82.0

92.0

102.0

10.0

DPT 04 DPT 05 DPT 06 DPT 08 DPT 10

11.55-14.00 11.55-15.00 11.55-16.00 1042 11.95-18.00 12.35-10.00

1047

1052

1058

1062

1065

1072

1073

1082

1092 10102

15.0

DPT 04 DPT 05 DPT 06 DPT 08 DPT 10 DPT 13 DPT 16 DPT 20 DPT 25 DPT 32

11.55-14.00 11.55-15.00 11.55-16.00 12.35-18.00 13.15-10.00 14.95-13.00 17.95-16.00 19.95-20.00 11.95-25.00 15.95-32.00

1547

1552

1558

1562

1565

1572

1573

1582

1592 15102

21.0

DPT 04 DPT 05 DPT 06 DPT 08 DPT 10 DPT 13 DPT 16 DPT 20 DPT 25 DPT 32

11.55-14.00 11.55-15.00 11.55-16.00 12.35-18.00 13.15-10.00 14.95-13.00 17.95-16.00 19.95-20.00 11.95-25.00 15.95-32.00

2147

2152

2158

2162

2165

2172

2173

2182

2192 21102

27.0

DPT 04 DPT 05 DPT 06 DPT 08 DPT 10 DPT 13 DPT 16 DPT 20 DPT 25 DPT 32

12.45-14.00 12.45-15.00 12.45-16.00 12.45-18.00 13.15-10.00 14.95-13.00 17.95-16.00 19.95-20.00 11.95-25.00 15.95-32.00

2758

2762

2765

2772

2773

2782

2792 27102

How to Order: Specify: Quantity Type Point Length Shank Diameter Point & Overall Length P Dimensions Steel Standard Alterations

Standard Alterations Standard alterations are the ranges beyond those sizes listed in the catalog which can be manufactured for a slight additional charge. & W Dimensions Length XP, XW PSmaller XBR Point than Longer than Standard Standard

20 Min.

XP D

XBR L1

L1 Qty

Type

L1 Max.

2 DPT 10- 1562 P2.90, A2 5 DPT 16- 27102 P10.35, M2, XBR = 32.0

< 6.0

6.0

> 6.0

End of Cut Punch 4.0

Less Than 4.0

Parabolic Point Shape for Smooth Pickup Action

Full Diameter Lead

Type

DPT DPT DPT DPT DPT DPT DPT DPT DPT DPT

04 05 06 08 10 13 16 20 25 32

1.55 1.55 1.55 1.55 1.55 – – – – –

1.55 1.55 1.55 1.55 1.55 3.15 5.95 5.95 7.95 9.95

– – – 3.15 3.15 3.95 5.95 7.55 9.95 9.95

– – –

P. Min. (Rounds) 1.55 1.55 1.55 1.55 1.55 3.15 5.95 5.95 7.95 9.95

1.85 1.85 1.95 2.35 2.45 3.15 5.95 5.95 7.95 9.95

2.45 2.45 2.45 2.45 3.15 3.15 5.95 7.55 9.95 9.95

5.95 5.95 5.95 7.55 9.95 9.95

3.0

Reduced Shank Diameter Head Diameter does not change with body diameter. Shank Dia. 4.0 5.0 6.0 8.0 10.0 13.0 16.0 20.0 25.0 32.0 Min. XD

XT TT

XL LL L

XLD

2.5 3.5 4.5 6.5 8.5 11.5 14.5 18.5 23.5 30.5

XLB

Overall Length Shortened L1 length maintained (note limits under “XBR”)

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to 0.01.

Reduced Head Diameter Minimum head diameter equals D 0.00, 0.03

Alternate Lead Length

Overall Length Shortened (25 min.) Stock removal from point end which shortens point length. To maintain point length specify “XBR”.

0.03 0.05

The XLD alteration fixes the punch shank length at 40 measured from the punch head. This eliminates pressing the entire shank through the holder.

See page 24 for Surface Treatments and Coatings.

Positive Pick-Up Pilots

Steel:

HRC

60-63

All Heads Drawn to HRC 40-55

Precision Pilots For Greater Stock Movement

Order any length from 62 through 142mm.

Type

0.005

DPA

P 0

0.03

20째 0.4

R13

0.0 0.3

D m4

0.1

5.0 0.30.5

D 0.05

DPA

0.2

R 0.3 0 40

0.008 A

1 0

0.3 0.3

R Blend

Type & D

Round

DPA

Range P

Nose Length N

21.0

DPA 10 DPA 13 DPA 16 DPA 20 DPA 25 DPA 32

04.85-10.00 06.30-13.00 09.95-16.00 13.60-20.00 17.25-25.00 20.85-32.00

08.0 10.0 15.0 20.0 25.0 30.0

04.85-10.00 06.30-13.00 09.95-16.00 13.60-20.00 17.25-25.00 20.85-32.00

08.0 10.0 15.0 20.0 25.0 30.0

20.85-32.00

30.0

Point Length L1

10 13 16 20 25 32

13 16 19 23 28 35

10 13 16 20 25 32

13 16 19 23 28 35

27.0

DPA 10 DPA 13 DPA 16 DPA 20 DPA 25 DPA 32

32.0

DPA 32

L 62.0

65.0

2162

2165

2762

2765

When P = D shank tolerance applies to full length.

72.0

73.0

82.0

92.0

102.0 112.0 127.0 142.0

2172

2173

2182

2192 21102 21112 21127 21142

2772

2773

2782

2792 27102 27112 27127 27142

3272

3273

3282

3292 32102 32112 32127 32142

How to Order: Specify: Quantity Type Point Length Shank & Length Codes P Dimensions Steel Standard Alterations

Standard Alterations

Standard alterations are the ranges beyond those sizes listed in the catalog which can be manufactured for a slight additional charge.

XP, XW

XBR

P & W Dimensions Smaller than Standard

20 Min.

XP D

Type

Specify XBR or XBB and length (see chart)

XBR

L1 Qty

Point Length Longer than Standard

6 DPA 13- 27112 P12.90, XL = 105.0

L1 Max.

XBB

27 2.10 3.15 5.95 5.95 7.95

Type Code

X3B

5.95 5.95 5.95 7.55 9.95

7.95 7.95 7.95 7.95 9.95

Min. P (Rounds)

DPA DPA DPA DPA DPA

10 13 16 20 25

2.10 — — — —

2.10 3.15 5.95 5.95 7.95

3.15 3.15 5.95 7.55 9.95

3.15 3.95 5.95 7.55 9.95

DPA

—

9.95

9.95 9.95 9.95 9.95

XBB & X3B add 3 days to delivery

Reduced Shank Diameter

Head Diameter does not change with body diameter.

L XH

Geometry provides smoother pick up without risk of distortion of hole.

20°

Shank Dia.

10.0

13.0

16.0

20.0

25.0

32.0

Min. XD

8.5

11.5

14.5

18.5

23.5

30.5

Overall Length Shortened (25mm mi.) Stock removal from point end standard L1 length maintained.

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±0.01.

Reduced Head Diameter Minimum head diameter equals D +0.00, – 0.03.

R 13 XT TT

XL L

Greater Positioning—moves stock further than conventional pilots

See page 24 for Surface Treatments and Coatings.

Straight Punches

How to Order: Specify: Quantity Type Length Codes P Dimension Steel Standard Alterations

2 DYX 56 P6.005, A2 5 DUX 70 P9.50, M2

DYX & DUX

60-63

All Heads Drawn to HRC 40-55

0.1 0

0.4

DYX

0 0.3

5.0

HRC

A2, M2

0.005 0

Types

Steel:

Jektole & Regular

R 0.3

0.2 0

CL Vent Hole

0.3 0.3

DUX

All dimensions and tolerances are the same unless specified.

Range P

Type

32.0 40.0 45.0 50.0 56.0 60.0 63.0 70.0 71.0 80.0 90.0 100.0

05.000-06.000 09.0

14.0

6.001-08.000 11.0 8.001-10.000 13.0

10.001-13.000 16.0 13.001-16.000 19.0

DUX

0 0

DYX

CL Vent Hole

03.000-04.000 04.001-05.000 05.001-06.000 06.001-08.000 08.001-10.000 10.001-13.000 13.001-16.000

07.0 08.0 09.0 11.0 13.0 16.0 19.0

21.3 15.2

40 40

56 60

Standard alterations

J6M

XT/TT

XL Stock removal from point end which shortens point length.

Same as XL except overall length is held to Âą0.02.

See page 24 for Surface Treatments and Coatings.

Precision Overall Length

J9M

100

N/A

Thinner Head than Standard

Precision Head Thickness

Reduced Head Diameter

Overall Length Shortened (25 min.)

J6M J9M

Standard alterations are the ranges beyond those sizes listed in the catalog which can be manufactured for a slight additional charge.

XL LL

J4M

27.9

N/A

J3M J4M

27.9 22.5

J2M J3M

22.5 22.5

Jektole Pin

Stock removal from head end which shortens overall length. Same as XT except head thickness tolerance is held to 0.01.

Minimum head diameter equals D 0.00, 0.03.

Alterations apply to Straight Punches & Blanks.

Punch Blanks

How to Order: Specify: Quantity Type Shank & Length Codes Steel

4 DJB 10-2571 M2 3 DPB 06-63 PS

Jektole & Regular

Types

HRC

A2, M2

60-63

63-65

All Heads Drawn to HRC 40-55

Dm4

0.1

DJB & DPB

Steel:

DJB

0.5

0 0.3

5.0 0

0.2

R 0.3 0

L1 (Ref.)

0.3 0.3

DPB

All dimensions and tolerances are the same unless specified.

05 06 08 10 13 16 20 25 32

18.0 19.0 11.0 13.0 16.0 19.0 23.0 28.0 35.0

05 06 08 10 13 16 20 25 32

08.0 09.0 11.0 13.0 16.0 19.0 23.0 28.0 35.0

04 05 06 08 10 13 16 20 25 32

07.0 08.0 09.0 11.0 13.0 16.0 19.0 23.0 28.0 35.0

Point Length L1 (Ref.)

13.0

25.0

As Reqâ&#x20AC;&#x2122;d

Type & D

D_B

L 32.0

DJB 05 DJB 06 DJB 08 DJB 10 DJB 13 DJB 16 DJB 20 DJB 25 DJB 32

40.0

50.0

56.0

60.0

63.0

70.0

71.0

80.0

90.0 100.0

0840 1345

DJB 05 DJB 06 DJB 08 DJB 10 DJB 13 DJB 16 DJB 20 DJB 25 DJB 32 DPB 04 DPB 05 DPB 06 DPB 08 DPB 10 DPB 13 DPB 16 DPB 20 DPB 25 DPB 32

45.0

1945

1350

1950

1356 1360

1363 1370

1371 1380

1956 1960

1963 1970

1971 1980

2556 2560

2563 2570

2571 2580

1390 13100

2590 25100

1960

100

Jektole Pin J2M J3M J4M J6M J6M J9M J9M J9M J12M J2M J3M J4M J6M J6M J9M J9M J9M J12M

N/A

Max. SBR 8 and 19 are indicated by Italics. 11

Clospace Punches

Steel:

HRC

A2, M2

60-63

How to Order: Specify: Quantity Type Point Length Shank & Length Codes P Dimension Steel Standard Alterations

DCX, DXX, DCB Heads Drawn to HRC 40-55

0.005

0 0.3

0.4

0.5

P 0.000

0.1

5.0 0.0

0.005

D 0.000

For Precision, Close Space Holes

Pointed Punches

Qty

DCX A2, M2

5 8 5

0.2

R 0.3 0

1 0

�0.008 A

0.3 0

0.25

Type

DCX04- 071 P3.49, A2 DWX 80 P5.00, M2 DCB06- 70 M2

.7D 0

0.4

P 0

(Ref.)

1.8D

0.005

60°

DVX M2

0.25 .7P 0

Clospace Punch Alterations See page 5 for an explanation of these alterations.

Straight Punches

XBR XD XH XL LL XP XT TT XN* XNT*

DXX A2, M2

D 0

(Ref.)

1.8P

0.005

60°

DWX M2

0.5

DXX DWX DCB DVB DCX

Product

Punch Blanks

● ● ●

● ●

● ● ● ●

● ●

● ● ● ● ● ● ● ● ● ●

DVX ●

● ● ●

● ●

*Available on M2 only.

DCB A2, M2

0.25

.7D 0

(Ref.)

1.8D

60°

DVB M2

Type

DCX

DVX

Regular Punches

DXX

All dimensions and tolerances are the same unless specified.

Body D

Head Dia. H

Point Length L1

Range P

40.0

45.0

50.0

56.0

60.0

63.0

70.0

71.0

80.0

2.0 3.0 4.0 5.0 6.0 7.0

4.0 5.0 6.0 7.0 8.0 9.0

5.0 7.0 8.0 8.0 8.0 8.0

0.81-2.00 2.01-3.00 3.01-4.00 4.01-5.00 5.01-6.00 6.01-7.00

N/A

3.0 4.0 5.0 6.0 7.0 8.0 9.0

N/A

0.81-1.60 1.61-2.00 2.01-3.00 3.01-4.00 4.01-5.00 5.01-6.00 6.01-7.00

2.0 3.0 4.0 5.0 6.0 7.0

4.0 5.0 6.0 7.0 8.0 9.0

N/A

DWX

Straight Punches

DCB

DVB

Punch Blanks

(see page 17 for Quill Bushings) L

Extended Range Punches

How to Order: Specify: Quantity Type Shank Diameter Point & Overall Length P or P & W Dimensions Steel

Jektole & Regular For Larger Dia. Holes

Steel: A2

HRC 60-63

L1 Qty

Type

2 DJX40- 2580 P38.5 5 DPR50-30100 P38.0, W24.5, X3 4 DJK63- 1971 P55.75, W15.75, R1.75, X2 Type Type

Type Type

DP__

DJ__

D_K

D_H

D_J

0.030.005

R13

0 0.3

0.4

45° 0.2 R0.30.3 0

R0 0.3

When D minus P exceeds 10 a step will exist.

40.0 45.0 50.0 56.0 63.0

43.0 48.0 53.0 59.0 66.0

40.0 45.0 50.0 56.0 63.0

43.0 48.0 53.0 59.0 66.0

40.0 45.0 50.0 56.0 63.0

43.0 48.0 53.0 59.0 66.0

D_R G

0.008 A D_O D_R G

P W

D_Y 2

D_Z R

0.3 W

P 2

D_V

W — 2

L 0

D_O

G 2

0.008 A

When D minus P exceeds 10 a step will exist.

Point Length L1

P — 2

D_X 1

45°

D_X

W — 2

D_N

0.008 A

1 0

D_J W

R (Specify)

1 P

P — 2

0.008 A 0°

H 0.2 0

DJ_ DP_

90°

Shank Type D

D_K

D_H P

R 0.3

0°

P/W 0.005

0.4

0 0.3

0.5

R13

R (Specify)

P/W 0.05 D

0.1 5.0 0

Dm4

0.5

Dm4

5.0

0.1 0

0.03 0.05

90°

Round

Shape

Range P

Min. Max. W P/G

L 60.0

63.0

70.0

71.0

80.0

90.0

19.0

20.00-40.00 25.00-45.00 30.00-50.00 35.00-56.00 40.00-63.00

18.00-40.00 19.00-45.00 10.00-50.00 1960 11.00-56.00 12.00-63.00

1963

1970

1971

1980

1990 19100

25.0

20.00-40.00 25.00-45.00 30.00-50.00 35.00-56.00 40.00-63.00

18.00-40.00 19.00-45.00 10.00-50.00 11.00-56.00 12.00-63.00

2563

2570

2571

2580

2590 25100

30.0

20.00-40.00 25.00-45.00 30.00-50.00 35.00-56.00 40.00-63.00

18.00-40.00 19.00-45.00 10.00-50.00 11.00-56.00 12.00-63.00

3070

3071

3080

3090 30100

Sharp corners are typical. To assure proper clearance, Dayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is 0.08 or less.

100.0

Check your P & W dimensions to be sure the diagonal G does not exceed the max shown.

P 2 + W2

Die Buttons

Die Button Construction 3.0 Straight Land

Precision Headed & Headless

P Tapered Relief 0.4 0.6 / 100/ side

4P to L 5P*

Tapered Relief 0.6 1.0 / 100/ side 3.0 Straight Land

*3P for holes under 2.5

HRC

A2, M2

60-63

63-65

Tapered Shape Relief 0.4 0.6 / 100/ side

When P 1.6 P

Steel:

2P 0.3

0.8

Tapered Relief— 1.2 / 100/side

Type

DN_

5.0

R 0.3

Dm4 A L

0.3 0

3.0

5.0-40.0

0.012 A

45.0-71.0

D_O

DN_ Only

16.0 20.0 25.0 32.0 38.0 40.0

Shape Min. Max. W P/G

08.0 09.0 11.0 13.0 16.0

01.60-03.20 01.60-03.90 02.40-05.40 03.20-06.80 05.40-08.80

1.30-03.20 1.30-03.90 1.30-05.40 1.30-06.80 1.90-08.80

19.0 23.0 28.0 35.0 41.0 43.0

07.40-10.80 09.50-13.60 12.00-17.00 16.00-22.00 18.00-27.00 18.00-27.00

1.90-10.80 1.90-13.60 1.90-17.00 1.90-22.00 1.90-27.00 1.90-27.00

18.00-35.00 18.00-40.00 18.00-45.00 18.00-50.00 18.00-56.00

4.80-35.00 4.80-40.00 4.80-45.00 4.80-50.00 4.80-56.00

45.0 through 71.0 D available A2 and M2 only.

D_Z R

P W

G 2

5.0-40.0

0.2 Max. Fillet (Typical)

L 13.0

16.0

20.0

22.0

25.0

28.0

30.0

32.0

35.0

Check your P & W dimensions to be sure the diagonal G does not exceed the max. shown.

0.012 A 45.0-71.0

Round Range P

45.0 50.0 56.0 63.0 71.0

D_Y

D_R

Dn4

DN_ DR_

05.0 06.0 08.0 10.0 13.0

W — 2

0.008 A

All dimensions and tolerances are the same unless specified.

Type

P — 2

0.008 A

Body D

P 2

D_X

Headless

D_V

W 0°

3.0

DN_

D_N

D_J

R (Specify)

0.2 0

D_K

D_H 90°

Headed

0.1 0 0.5

0 0.3

DR_

P/W

0.005 0

DR_

P 2 + W2

40.0

Standard Alterations

How to Order: Specify: Quantity Type Body Dia. & Length Codes P or P&W Dimensions Steel Standard Alterations

Standard alterations are the ranges beyond those sizes listed in the catalog which can be manufactured for a slight additional charge.

XP, XW

L Qty

P & W Dimensions Larger than Standard

Type

0.10-0.30 0.30-0.50 0.50-0.80 0.80-up

0.8 1.6 2.4 3.0 P

5.0 6.0 8.0 10.0 13.0

3.20 4.00 6.20 7.70 10.40

16.0 20.0 25.0 32.0 40.0

12.80 16.00 20.00 25.60 32.00

Hole Range

Max XB*

00.800-01.600 01.601-02.400 02.401-04.000 04.001-06.000 06.001-08.000 08.001-10.000 10.001-over

3.2 5.0 6.0 8.0 9.5 11.0 13.0

Reduced Body Dia. Head Diameter does not change with body reduction.

Body Code

Min XD

Max P/G

Body Code

Min XD

Max P/G

1 5.0 1 6.0 1 8.0 10.0 13.0

13.500 15.000 16.500 18.500 11.500

.72D .75D .77D .80D .80D

1 16.0 20.0 1 25.0 1 32.0 38.0 40.0

1 14.500 18.500 1 23.000 1 1 30.000 36.000 38.000

.80D .80D .80D .80D .80D .80D

XSC (See order example at left.)

Slug Control eliminates slug pulling.

B Land

T Stock Thickness

XL L LL

Example: T 0.40

DNX 05-25, P2.60, M2, XB1.6 Dayton Slug Control is Easy to Order

XT/TT

Dayton Slug Control is as easy as specifying a catalog number. Add the information that is unique to your application to the die button catalog number. See the example below: You must specify XSC for alteration, material thickness and clearance per side as a percent.

Catalog Number

Your Specs

DNX

16-25

P6.3

XSC

MM1.0

CS5

Type

D L

Alt. Code

Mat’l Th’kness (inches)

Clear Per Side (%)

P The standard location for a key flat is Parallel to the P dimension. See pages 20 & 21 for more information.

Overall Length Shortened Minimum overall length: Headless = 6.35 Headed = 6.35 + T

Precision Overall Length Same as XL except overall length is held to ±0.02.

Thinner Head than Standard Stock removal from Head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness is held to ±0.01.

Reduced Head Diameter Minimum head diameter equals D + 0.00 –0.03.

Taper Relief (10° per side max) XAR Increased Standard B length unless XB is specified.

0° (X2)

Min. P or W 1.3mm

Default angle is 1° when an angle is not specified.

XBL

90° Plan View

D 2

This information will be entered into our computer to generate a program to alter the land of the die button and end your slug pulling problems forever! See inside front of catalog for more information.

Key Flats

Max P/G

* No max XB on shaped dies

To minimize slug jamming in the die button, the land length should be shortened for stock thicknesses less than 0.80. The shorter land lengths are available at no extra charge but must be specified. Recommended Land Length XB

Body Code

XB (0.4 min. B)

2 DNX50- 25 P37.92, M2, XD = 49.99 5 DNX 13- 35 P8.00, W2.15, A2, XB = 2.00 2 DRK20- 32 P12.02, W6.02, R0.52, A2

Stock Thickness T

Max P/G

Land Length Shorter or Longer than Standard

Shortened Die Button Land

Body Code

Straight Through Land The land length (B) equals the overall length of the die button. Can be used for bushings, guides and a variety of other applications. Round only.

DayTride a unique wear resistant surface treatment for M2 & PS only.

XNT

1°

DAYTiN Titanium Nitride coating for extra wear. For M2 & PS only. 15

0.1

Type

5.0 0

AHU Headed

0.5

Dm4

0.2

R 0.3 0

How to Order: Specify: Quantity Type Body Dia. & Length Codes P Dimensions

A 0.3 0

3.0

ADU Headless

Type

0.03

D 0.05

Dn4

ADU

8 AHU 45-40 2 ADU 13-30 XP2.0 For the fastest delivery use the hole (P) dimensions given in the chart. If a larger hole is desired simply specify “XP” and give the dimension. Type

ADU AHU

ADU Only

13.0

16.0

20.0

22.0

25.0

28.0

05.0 06.0 08.0 10.0 13.0

08.0 09.0 11.0 13.0 16.0

0.8 0.8 0.8 0.8 1.6

16.0 20.0 25.0 32.0 38.0 40.0 45.0 50.0 56.0 63.0 71.0

19.0 23.0 28.0 35.0 41.0 43.0

1.6 1.6 1.6 1.6 1.6 1.6 3.2 3.2 3.2 3.2 3.2

30.0

32.0

35.0

Std. Shank Dia.

The Key to Increased Productivity

Point Hole Dia. Shank Hole Dia. Pin Extension

C E

• Requires less press tonnage • Reduces pressure required to strip the punch ... which in turn reduces punch wear • Produces minimal burr • Doubles (and often triples) piece output per grind • Reduces total punch costs

Jektole In Maintenance

• Keeper Key — holds pin in retracted position • Eliminates the need for disassembly before grinding • Maintains proper pin extension • Reduces downtime for re-grinding

All dimensions and tolerances are the same unless specified.

Body D

Jektole Data Jektole In Production

0.13 A

0 0.3

AHU

unless specified

HRC

A2, M2 60-63

P 0.13

Steel:

EDM Die Button Blanks

40.0

Standard Jektole Data DIMENSION

E D S=20.0 Min

1.5 (0.8 for J2M & J3M)

D L

Pin Extension Set Screw

Spring

19.0

End Ground Square H L

T D

0.25 Fillet Jektole Pin Rc 44-48

J12M 32.0 and larger 3.2 7.0 1.6

Jektole Design Limits DIMENSION Min. Shank Dia. D Min. Point Dia. P Max. Point Lgth. Max. Shank Lgth. S

L1 P C

J2M J3M J4M J6M J9M 16.0 5.0 6.0 8.0 10.0 20.0 13.0 25.0 0.5 0.8 1.2 1.6 2.4 2.2 2.5 3.4 4.4 5.2 0.8 0.8 1.6 1.6 1.6

J2M 4.4 1.3 32.0 87.0

J3M 5.0 2.0 38.0 87.0

J4M 6.8 3.0 41.0 84.0

J6M 8.8 4.0 41.0 84.0

J9M 10.4 6.0 41.0 84.0

J12M 14.0 7.2 41.0 70.3

Universal Jektole Components EJECTOR PINS Overall Length Pin Diameter Head Diameter Head Thickness SPRINGS Outside Dia. Free Length Pressure (Pre-Load) SCREWS Screw Size Screw Length

L D H T

J2M 28.0 0.43 1.2 0.8

J3M 35.0 0.68 1.8 1.2

J4M 49.0 1.04 2.4 1.6

J2M J3M J4M D 2.05 2.40 3.25 L 60.3 60.3 81.0 New- 2.2 3.3 4.5 tons D L

J6M 49.0 1.47 3.0 1.6

J9M 56.5 2.26 4.0 2.4

J12M 56.5 3.05 4.8 2.4

J6M J9M J12M 4.25 5.00 6.90 76.2 68.9 65.1 6.7

9.0 11.3

J2M J3M J4M J6M J9M J12M M2.6 M3 M4 M5 M6 M8 5.0 5.0 5.0 5.0 6.0 6.0

Guide Bushings

Land Length V P 0.800-1.700 1.701-2.400 2.401-10.800

For Punch Point Support

V 2P P + 1.7 .82P + 2.1

Steel:

HRC

60-63

Applies to all products on this page Type

Type

DF_

DE_

DG_

Guide Bushing Alterations 0.5

DE_

Head Up

● ●

Dm4

See page 15 for an explanation of these alterations.

A 0.3

L 0.3

How to Order: Specify: Quantity Type Body & Length Codes P or P & W Dimensions Steel Standard Alterations

DG_ Headless DF_ Head Down DE_ Head Up ❶

15.0 16.0 18.0 10.0 13.0 16.0

18.0 19.0 11.0 13.0 16.0 19.0

1.60-13.20 1.60-13.90 2.40-15.40 3.20-16.80 5.40-18.80 7.40-10.80 ❷

0.2 Max. Fillet (Typical)

� 0.008 A

Shape Min. Max. W P/G

C' Bore Dia. C

8.0

1.30-13.20 13.6 1.30-13.90 14.6 1.30-15.40 16.6 1.30-16.80 18.2 1.90-18.80 11.4 1.90-10.80 Cone complet

10.0

13.0

16.0

8 16

Check your P & W dimensions to be sure the diagonal G does not exceed the max. shown.

0.005

P 0.010

0.03

D 0.05

0.5

DQX

0 0.3

.7P

0.1

DQX

Dm4

Type

H 60°

�0.008 A

0.2 0.3 0 0.1 5.0 0

3.0 2P

(Min.) 0.3

L 0.3

Quill Bushing Alterations

D_R

3 DQX 10-32

D_O

G = P 2 + W2

How to Order: Specify: Quantity Type Body Dia. & Length Codes Steel

Reduced Shank Diameter Reduced Head Diameter Overall Length Shortened P Dimension Larger than Standard

Dn4

For Clospace Punches (see page 12)

D_X

All dimensions and tolerances are the same for DE_, DF_ and DG_ unless specified.

Round Range P

W — 2

� 0.008 A

Headless

Body D

P — 2

Type

Quill Bushings

R (Specify) 0°

DG_

4 DEX 06-13 P2.00, XH = 7.00 2 DFO 10-10 XP7.00, W2.90, A2 3 DGK 16-16 P6.60, W6.10, R1.00, A2

D_J

90°

DF_

Head Down

D_K

D_H

0.2

R 0.3 0

P 0.2

●

0.005

● ● ● ●

0.1

3.0 0.3

P 0.3

Shape 0 0.3

XH XP XT TT

Round

Product

Limitations XP

Body Code

Min. P

Max. P

Min. XD

Max. P

15.0 16.0 18.0 10.0 13.0

11.70 11.70 11.70 11.70 11.70

2.50 3.00 4.00 5.00 6.50

03.500 05.000 06.500 08.500 11.500

1.700 2.500 3.200 4.000 6.000

Body D

Punch Hole P

15.0

18.0

2.000

16.0

19.0

3.000

18.0

11.0

4.000

10.0

13.0

5.000

13.0

16.0

6.000

L 20.0 25.0 32.0

Classified Shapes

• Simplified Specification • 83 Common Shapes • No Detailing Required

Views Views are…Reflected View of Punch and Guide, Plan View of Die Button…see opposite column. Orientation and Locking The Locking Device orientation is 90° standard at 0°. For types of locking methods and custom locations see X5 pages 20 and 21. 0°

180°

270° Reflected View

Clearance

Notes and — Fillets and Sharp Corners Normal griding methods produce: 0.2 max fillet on the punch…matching corner sharp on the die button. 0.2 max fillet on the die button…matching corner sharp on the punch.

∆ Punch 1 2

Die Button

Reflected View — Punches and Guides The Reflected View is used for Punches and Guides. It is the view as seen in a mirror held below a punch or guide in its operating position. It is the same as a Plan View from the head end, in which the point shape is shown dotted except a Reflected View is shown with solid lines. The Reflected View simplifies design…eliminates confusion. Shapes on the part Punch print, strip layout, punch, die button and guide are the same basic view. Guide Orientation for locking Reflected devices is the same View position on all components.

Note: Must identify as REFLECTED VIEW on punch drawing. How to Order:

Punches Specify: Quantity, Type (change Shape Code to C), Shape Number, Dimensions, Steel and Locking Device.

Fillets matched with sharp corners reduces the clearance per side (∆) If the clearance is 0.04 ∆ or less, Dayton will break sharp corners when the punches and/or guides and die buttons are ordered together. This reduces assembly time and the risk of edge breaking during operation.

Shapes are centered on punch shanks as shown. Shapes in guide bushings and die buttons are also centered as shown with the exception of shapes C22 and C34. Due to clearance, the P dimension on these shapes will not be centered. * Corner Dimensions Dimensions should be to the theoretical sharp corners for shapes C22, C24, C25, C34, C61 and C88. Some reduction of these dimensions will result from fitting the punch and die button under conditions where clearance is 0.04 or less per side.

Qty

C33

P 2

2 DPC13- 1950 C 13 P 8.00, W 4.00, A 1.99, M2, X2 Die Buttons and Guides To assure proper relationship with punches, it is necessary to specify punch dimensions and clearance per side (∆) when ordering die buttons and guides. Example:

C52

A R

C18 W

A 2

P W

C53

A 2

A R

C57 A

W 2

C55

C58

W 2

A 2

P W 2

A 2

P W 2

C56

C14

P W 2

C54

A 2

P W 2

P W

C13 A

Mono-lobes

C60

C20

A 2

W C17

R= G 2

C59

Dayton will assure the proper clearance of die buttons and guides to the punch when ordered in this manner.

A 2

Multi-lobes C19

Type

Die Button:2 DRC 13 – 25 C13 P8.00, W4.00, A2.00, M2, X2, 0.05 Guide: 2 DFC 13 – 16 C13 P8.00, W4.00, A2.00, X2, 0.013

C11

Flatted Rounds

P 2

+ Shape Center

C10

Die Button

R P

W 2

Keys

Triangles/Trapezoids C61*

C32

C31

C30

C22†*

C23

C25*

C24* R

P W

A P

B°

C62

P S

C36

C26 A

Miscellaneous C42

R1 P

C64

W 2

P W 2

T’s

B B 2

C66 A

C67

C45

A 2

A P

C46

C76 A R

P S

B B 2

C77

P S

B B 2

C48

Polygons W

C85

C35

C86

C87

C47

C88*

A = Even No. of Sides

C89

R(4)

C82 A 2

PP R WW

B B 2

A = Odd No. of Sides

C38

C39

A = No. of teeth (3, 4, 6 or 8 only)

Duo Tees

C91

A P

C92

C15

A S P

C84

R P

R1 R2

C49

C21

C90

C83 A

P A = Odd No. of Sides

A = Even No. of Sides

B B

B B 2

P R

W W

C36

P B

C81

AA 2

P PP

C80

A 2

R W

C79

P B B

C78

A 2

B 2

C12

W 2

When “WW” or “PP” is not specified shape will be furnished P&W central.

A 2

C37

B 2

W C73

A R

L’s

C44

C75

B 2

A B

C51

C74

C34†

B R

B 2

C72 B 2

P W 2

C16

C29 R

B W

C70

C69 A

W C71

P B

C28

A C27

W 2

R W

C65

W 2

C68 A

C50

A 2

R1 = .683W – .183P R2 = 1.183P – .683W

C93

C43

A = 3 sides (equilateral)

U’s

C41

C40

A = No. of teeth (3, 4,

A P W

6 or 8 only)

Locking Devices

Orientation The standard location for all locking devices is 0° and is always on the long side (P) of the shape. Custom locations are measured counterclockwise from 0°. Custom Location Custom Location

Standard Location Standard Location

Views A Plan View is used for the die button and a Reflected View is used for the punch or guide. The Reflected View, a mirror image (see Ordering Information Section on page 18), simplifies orientation ... all locking devices are in the same position. Plan View

Reflected View

Custom Location

Standard Location

0°

6.0

0°

Reflected View

0°

Reflected View

0°

Plan View

0° F

(Punch)

(Guide)

(Die Button)

How to Specify The most common locking devices, flat, double flat and dowel are available. Select the type then add the code to the component descriptions shown to the right.

How to Order

DAYTRIDE, DAYTiN AND JEKTOLE are registered trademarks of Dayton Progress Corporation. ALL TRILITERAL DESIGNATORS are trademarks of Dayton Progress Corporation.

20 20

1 DJJ 13-2563 P 8.0, W 6.5, M2, X2 3 DRO 10-25 P 5.150, W 2.650 A2, X2 Location Tolerance Flat Dowel F Radial F Radial 0.005 0.01/20 0.005 0°2 0.000 0.000

Standard/ Alternate Locations

Flats

Definitions: Standard Location is at 0°. Alternate Location is 90°, 180° or 270°. Alternate Locations are available at no additional charge.

Definition: Custom Location is any angle other than: 0°, 90°, 180° or 270°.

Single Flats: X2 & X8

Single Flats: X5 & X9

Locking Devices

Punches

Buttons

Locking Devices

Punches

Buttons

X2 X8

Top N/A

Bottom Top

X5 X9

Top N/A

Bottom Top

Order Example: X2 - 90°

Order Example: X5 - 135°

Double Flats: X3

Double Flats: X6

Locking Devices

Punches

Buttons

Locking Devices

Punches

Buttons

Top

Bottom

Top

Bottom

F Dimension (0.5D on Headed Products) Headless Die Buttons and Guides Body F Body F Body F

2.2 2.6 3.5 4.3 5.6 6.9 20

8.7 9.5 10.8 13.8 16.5 17.4 45

90°

180°

0°

270°

Length

Depth

Note: depth of flat is taken from shank, not the head on punches.

Dowel Slots F

F = .5D + 1/2 Dowel Dia.

1 F .5D ⁄2 Dowel Dia. on Headed Punches on Headed Punches and Matrixes and Die Buttons

Order Example: X3 - 90°

Order Example: X6 - 135°

Second Flat is always parallel to the first flat.

Additional Flats* Code

19.5 21.7 24.2 27.3 30.7

Custom Locations

Additional Flats*

Depth

X81 X82 X83 X84 X85 X86 X87 X88 X89

Length

Code

1.5 13 1.5 16 1.5 20 1.5 Full Length 2.5 13 2.5 16 2.5 20 2.5 Full Length Specify Dimensions

Dowel Slots: X0*, X4, X41 & X43

Depth

X91 X92 X93 X94 X95 X96 X97 X98 X99

Length

1.5 13 1.5 16 1.5 20 1.5 Full Length 2.5 13 2.5 16 2.5 20 2.5 Full Length Specify Dimensions

Dowel Slots: X1*, X7, X71 & X73

Locking Devices

Dowel ∅

Locking Devices

Dowel ∅

X0* X4 X41 X43

3.0 3.0 4.0 6.0

X1* X7 X71

3.0 3.0 4.0

X73

6.0

Order Example: X0 - 180°

Order Example: X71 - 135°

* Available on headless die buttons only

F Dimension

for Headless Die Buttons Only Body

16-25

32-71

X0/X1 X4/X7 X41/X71

.5D 3.5 4.0

.5D 3.9 4.4

.5D 4.7 5.2

.5D 5.5 6.0

.5D 6.7 7.2

.5D .5D .5D

5.0

5.4

6.2

7.0

8.2

.5D 1.0

.5D

X43/X73

Key Flats vs. Dowel Slots Maximum hole dimensions in die buttons were designed with key flats in mind. There are instances where, if using a dowel slot, the dowel hole could break into the relief. For this reason there are two ways to specify the location of the dowel. X0 (standard/alternate location) and X1 (custom location) are located .5D from centerline. However, when hole dimensions are approaching the high limit of “P” X4 (standard/alternate location) or X7 (custom location) may be

specified. This relocates the dowel outward to assure no interference between the dowel and relief. Note, when the die button diameter is 16-71, the centerline dimension is .5D on all dowels. To determine if you will have an interference problem see Die Button Construction on page 14. 21 21

401

Form Punch Shapes

LA AP

the example below. Specify alterations, if applicable. LA The shapes shown below are standard, but are not PP 201only shapes Dayton the provides. Others are available with a detailed drawing attached to the LAorder. LA

Dayton Progress Form Punches are available on round punches (i.e., those designated as standard “X” shaped punches). When ordering, change the “X” designator to a “W.” In addition, specify other dimensions, as shown in

Form Punches are also available on standard punch LA other blanks. Form Punches than those are available as specials.LA 212 AP

401

LA LA

201

PP PP PP LA

HOW TO ORDER

212

PP LA LA

402

233

601

212 212

213

212

402

APPP PP LA RF=(PP/2) RL RF=(PP/2) RL LA

RF=(PP/2)

LA±0.01 PP

404 233 233

404

RP RF=(P/2) RL + RP must be ≤ (P - PP

PP RF=(PP/2) RP RL RP must beRF=(PP/2) ≤ (P - PP) /2 RL

402

202

201 201

PP RF=(PP/2)

201

401

701

LA RL

233 234 RP RL 233 RP PP 602 RL + RPPP must be ≤ (P - PP) /2

AP LA LA RL RL

RL RP 444

PP RLRL + RP must be ≤ (P - PP) /2 PP RP RP LA LA 702 LA AP PP PP 202 213 RF=(PP/2) RS RP LA RL RP LA RL + RP must be ≤ (P -RP PP) /2 LA RL LA RP must be ≤ (P - PP) /2 RF=(PP/2) RL + RP must be ≤ (P -±0.02 PP) /2 RP must be ≤ (P - PP) /2 701 RL RP PP 701234LA PP 202 213below. “P” is the point dimension of the product. PP The “P” dimensions are not shown RP must be ≤ (P - PP) /2 244 LA PP L±0.02 LA 202 tolerance applies.LAPP 213 LA PP 234 When “P” = “D,” shank RL LA RF=(PP/2) LA LA BB RL RP RPAPLAQty. Type RP RS Shape RF=(PP/2) AP RS RP must be ≤ (P PP) /2 RL RLLA RP LA 2 DPW 13 1360 W201 P10.00 50.00 PP5.00 RP PP RP must be ≤ (P - PP) /2 234 PP PP 404221 603 PP PP PP PP 444 203 204 223 PP 234 PK AP RL LA RL AP RP RL PP LA 703 203 221 RS RP PP LA RP RLRK RP RB LA LA RP RL RP LA RP AP RP must be ≤ (P - PP) /2 BB RP must be ≤ (P - PP)RP /2 RS LA 702 RL 702 PP PP 203 221 PP 244 RP must be ≤ (P - PP) /2 PP PP 264 PK 203 221 701 RP LA LA LA LA LA RP RF=(PP/2) RS RP LA LA PP 244 RL AP RP RS RS RS LA LA RB RP must be ≤ (P - PP)RP /2 LA LA LA LA RL RP BB RF=(PP/2) R RP must be ≤ (P - PP) /2 RS RS PP PP PP PP PP PP 244 PP 204 211 712 223 LA RK + RL must be ≤ (PK - P 212 201 AP224 LA RF LA PP 244 AP LA LA PP PP LA PP PP 704 LA AP 212 201 204 223 PK RP LA RF=(PP/2) RF=(PP/2) RF=(PP/2) RP RP LA RPPP LA RP RS RL LA 444 RP RF=(PP/2) BB PP PP RP mustAP be ≤ (P -RL PP) /2 212 201 RS RF=(PP/2) RS RL PP RP 233 LA PP LA 703 PP RB PP RKRP PP 204 223 RL RF=(PP/2) PP PP LA 703 BB 201 212 RP must be ≤ (P - PP) /2 RS RL PP PK PP 264 LA PP 233 PP 204 223 RL RP 702 LA LA LA LA AP RF=(PP/2) RP LA RL RP PK PP 264 RS 233 RL + RP must be ≤ (P RP - PP) /2 RL RLPP RB RP LA LA LA BB LA LA RP must be ≤ (P - PP) RP /2 LA LA RS RP RL RK PP BB 233RL + RP APRB RS must be ≤ (P RP - PP) /2 PP RP mustPP be ≤ (P - PP) /2 401 RS RL/2 PP PP 211 224 PP LA RK + RL must be ≤ (PK - PP) 202 213 LA LA LA PP PK 264 - PP) RK RL + RPLA must be ≤ (P RP /2 LA LA PP LA PP PP AP PP PP PK PP 211 224 LA LA PP 264 213 202 RK + RL must be ≤ (PK PP) /2 711 LA 201 212 RF=(PP/2) RF=(PP/2) AP PP 713 RP RS RL LA RP LA LA RL + RP must be ≤ (P - PP) /2 RL RB LA PP PP RP must be ≤ (P - PP) /2 RF=(PP/2) PP RS 213 202 PP AP RF=(PP/2) 201 212 RK RL RF=(PP/2) RB RS RL RP RP LA PP RL 704 RK + RLPP 234 PP LA PP must PP PP 704be ≤ (PK - PP) RK /2 PP PP PP 211 202 213RP mustRF=(PP/2) be ≤ (P224 - PP) /2 201 212 RL PP PP PP LA 211 RL 224 RP RF=(PP/2) 233 RK + RLPP must be ≤ (PK - PP) /2 LA LA 234 RL PP RL LA 703 RP must be ≤ (P - PP) /2 RF=(PP/2) RF=(PP/2) LA RF=(PP/2) RP RP LA RL RL LA RP RP RP LA233 RL PP 234 RP PP RF=(PP/2) RL LA RP LA LA RP must LAbe ≤ (P - PP) /2 RL AP RP 233 RL + RP must234 PP PP be ≤ (PRP - PP) PP /2 AP 212 PP RL PP PP LA LA PP221 LA 203 LA LA PP 212 RP RL + RP must be ≤ (P RP - PP) /2 LA RL LA RF=(PP/2) LAPP PP PP LA AP 213 202 402 203 221 LAPP RL RS RP PP LA PP APAP 401 601 RP RL RF=(PP/2) RL + RPLA must be ≤ (P - PP) /2 RL RL PP PP PP 233 PP PP be ≤ (P - PP)RP /2 213 202 203RP must 221 RF=(PP/2) RS LA AP RL RL RF=(P/2) RP RL 233 LA PP PP 711 RL PP711 PP 714 PP PP 202 213 RP must be ≤ (P - PP) /2 RF=(PP/2) 203RP mustPP 221 be ≤ (P - PP)RP /2 244 RS LA RP RF LA RL RP RF PP LA RL 234 PP /2244 RS LAbe ≤ (P - PP)RP PP RP must be ≤ (P - PP) /2 LA RP must /2 RL + RP must be ≤ (P RP - PP) RF=(PP/2) LA RS704 LA RP RF=(PP/2) RL RP RL RP RS PP 234be ≤ (P - PP) /2 RL RL + RP must LA LAbe ≤ (P - PP) /2 RP must RP must PP LAbe ≤ (P - PP) /2 LA 244 RP RF=(PP/2) RP PP PP LA RP 213 PP 234 RS PP LA PP LA LA LA LA LA 204 223 PP 244 RL LA PP PP LA LA 213 RP RF=(PP/2) RP AP LA RF=(PP/2) RS RL LA AP PP PP PP PP LA AP RL 204 LA LA RP 221 203 223 LA AP RF=(PP/2) RP RF=(PP/2) RP LA LA RP RP RP RS RP must be ≤ (P - PP)RP /2 RL BB PP PP PP PP be ≤ (P - PP) /2 PP 204 RP 223RP mustRS 221 203 RS 611 LA PP 401RP must be 601 234 ≤ (P - PP) /2 AP RP LA AN PP RP PP 404 RL 402 602 PP RF 611 401 601 PP PP PP PP BB 234 221 203 RP must be ≤ 204 223RP mustRS (P - PP)RP /2 PP be ≤ (P - PP) /2 RS LA RF=(P/2) PP PKLA RP RL 264 RL RP RL LA RL LA LA RF=(P/2) RP BB PP 244 RL RP must be ≤ (P - PP)RP /2 801 RP RP mustRS be ≤ (P - PP) /2 711 LA RS RP PP PKLA LA RS RP RP RF264 RL RL RB BB LAbe ≤ (P - PP) /2 LAbe ≤ (P - PP) /2 LA LA RP must RP must 244 RS RP PK PP RF=(PP/2) RK PP PP PP 264 RS 221 RS RL /2 PP PP 211 224 LA RK + RLPP mustRB be ≤ (PK - PP) LA LA LA 244 PP PP 221 RK PP 264 RP PKRF=(PP/2) RS RS RP LA RL/2 RS RB PP LAPP PP 211 224 LA223 LA PP LA LA LA RK + RL must be ≤ (PK PP) 204 RL RF=(PP/2) RP RF=(PP/2) LA RP RS RK LA LA LA LA LA RS e ≤ (P - PP)RP /2 RS RL RB AP RL PP PP 224 AP 211 PP PP RK + RLLA must be ≤ (PK - PP) /2 BB 223 204 RF=(PP/2) RP AP RK e ≤ (P - PP) /2 RP LA PPRP AP AP RS RP 244 AP PP PP PP 211 224 BB RK + RL must RP 223 RP must be ≤ (P 204 - PP) /2 PP RS be ≤ (PK - PP) /2 RF=(PP/2) 244 RP RP PP PP PP LA PP LA 601 402 602 612 RP 611 401 RP RF=(PP/2) PP PK PP BB PP 611 PP 401 RP 601 404 603 (P - PP) /2 RF=(PP/2) 602 LA402 RP must be ≤RS 612 RF 444 RS RP PP LA RF=(PP/2) 264 PK RP RP RF=(P/2) RF RL RP LA BB RL LAbe ≤RS RP must (P - PP) /2 RF=(P/2) RS RP RL RS PP RB PP PKRL PP RK 264 RP 223 RL RB LA LA PP PP 223 RKPP 264 PK RS RL /2 PP LA PP RP 224 211 LA LA RK + RL mustRB be ≤ (PK - PP) RP RK BB RS RP RP must be ≤ (P - PP)RP /2 LA RL RB RS PP PP 224 211 RK + RL must be ≤ (PK - RK PP) /2 BB RF=(PP/2) LA RP RP mustLA be ≤ (P - PP) /2 RS LA PP LA PP 224 211 PK LA RK + RL mustPP be ≤ (PK - PP) /2 264 LA RF=(PP/2) AP RP LAAP BB PP 264 PK AP RP AP RS RS RF=(PP/2) RP LA RL RB RP AP RS RK PP PP PP RL 402 621 611 602 601 612RB 603 PP 404 PP PP402 PP 224 602 612 RL must PP)PP /2 PP RF 444RK + PK 621 603be ≤ (PK - RK 404 RF PP RP RL PP RF=(P/2) 224 RL RP RK + RL must be ≤ (PK - PP) /2 RL RL RP RF=(PP/2) RP RL RPRP RB RK RP RF=(PP/2) RP

404

L 202 Steel W203 Shape

Specify: Qty. Type Code

Example: 2 DPW 13 1360 M2

LA AP

22 602 404

AP PP

RP PP

444

W201 10.00

603

PP5.00 LA50.00

RS BB

AP 612 PP

603

213 Alterations

XNT

RS PP PP

221

621

P AP

611

601

RF=(P/2)

Form Punch Shapes AP

702

701

601

602

611

701 LA

612

602 AP

611 PP RL701

702

612 702 AP

603 AP

603

AP RB

712

RS PP

RL AP RK

RP RP

712 703 621AP

703

AP RP AP

703 712 AP 621

RF RP

704

713

RP RF

713

704

AP 802 713 PP

711

714 711

801

711 APAP

714 711

811 714 RF

AN AP

811 714RF

PP RF RS RP

801

PP RF RS RP

Dayton Die Buttons are available for all the Form Punches shown here, i.e., LA LA LA designated as round punches AN AN standard “X” shaped punchAN es. When ordering, please 812 801

811

714 711

APAP

PP 811

RF RS RP

AN RF PP RF RS RP LA

703

RS RP

AP AN APAP

714 811

PP PP RF RP RF RS RP

812 801

RF LA

AN AN

821

A PP

821AN

821

711

Form Die Button Shapes LA AN

812

change the “X” designator to a “W.” Die Buttons are available as headed or headless LA LA relief, or with a counterbore AN as headed or headless with a AN tapered relief. PP

821

AN° PP

(Land Length)

*B (Land Length) will be per catalog standard, unless XB is ordered. O.A.L. will be held to LL tolerance, i.e., ±.02.

(Land Length)

.25/.50 Fillet

920

930

RF (Land Length)

(Land Length)

.25/.50 Fillet

933

931

(Land Length)

935

HOW TO ORDER

Specify: Example:

Qty. Type

4 DNW

Code

Steel W Shape

W935 13.00

14.00

2.00

1.25

1.00

821

821 910

LA AN 812 PP AN

801 812

PP 704 RF LA

RS RF RP

AP LALA

RF LA

812

AP 811 AN

AN 801 AN

812 801

801

*B AN

811

702 811 714 711

812

LALA

AN AN

821

LARL

RS RP

LA RS RP AN

LA LA

812 801

RF (Land Length)

AP AN 714AP

711 811 714

PP RF

RF RS RP

ANRF

801

AN AP

APAP

RS PP

AP RP

RL RS

RS PP

PP RL RP RS

RS PP

LA 714

RP 711 PP

AN PP

RS RL LA

AN PP PP RL RS

LA AN AP

802

704

AP AN AP

802AP 713 704

PP PP RL RS PP RP

802

704

704AP

704AP 802 713

RP PP

713

RP AP

RF AP

802

713 AN AP

713

802 AN

713AP 802AP

PP RF

RP PPRF

LA AP AN AP

802 713 701 704

703

RP AP AP

702 612 PP

APRP RP

712

RP AP

702

712

AP RF

RP 712 AP

712 621AP 703

702

701 AP

712

703

AP RP

702 AP

RP AP

702

701

701 AP

712

RF=(P/2)

712

RP PP

AN° Alterations

XNT

Surface Treatments and Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. These coatings and treatments are available for M2 and PS material. DayTride® (XN)—a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73. DayTiN® (XNT)—applied via PVD (physical vapor deposition). Provides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. Approx. hardness: *Vickers 2300. DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400.

TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000. XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000. XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100. DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers 18002100.

ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200. XNAProgress (XNAP)—ultra-hard PVD coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness: *Vickers 3200. Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness *Vickers 2500.

* Vickers used when RC exceeds 80.

+.020 LL +.020 -.005 -.005

Shear Angles Shear Angles can be applied to all punch points. These angles are used primarily to reduce slug pulling. Single and Double Shears can be used to reduce the punching force as well as minimize slug pulling. These alterations are prepriced and do not add to the standard delivery of the product.

A A°°

For Round Punches Only

+.020 LL +.020 -.005 -.005 +.020 LL +.020 -.005 -.005

XS19 Nail Point

A° A°

Shear Angles are also available on Classified Shapes, but are available as special order only. For your reference standard head flat and dowel locations are at 0°. For ball lock punches the standard ball seat location is at 90°. Simply add the alteration code shown next to the drawings, and the angle desired, to your punch catalog number. Tolerance on all angles is ±15 minutes.

How to Order:

5 DJB 20 100 PS

XS20

+.020 +.020 LL +.020 -.005 -.005 -.005 L +.020 -.005

+.020 LL +.020 -.005 +.020 -.005 -.005 L +.020 -.005

0°

.04 .04

A A°° A°

+.020 +.020 LL +.020 -.005 -.005 -.005 +.020 L +.020 -.005 -.005

XS22

90° 90° 90° 0° 0° 0°

A ° A A°°° A

Double Shear

XS23

90° 0°

A°

For Round & Shape Punches

90°

A A°° A°

Conical

XS23 A3°

0° 0°

A A°°

.04 .04

Chamfer

XS21

Specify: Quantity Product Alteration

90° 90°

L +.020 -.005 +.020 L +.020 -.005 -.005

90°

.04

90° 0°

Single Shear

A A°°° A

0°

Shown as reflected view.

+.020 -.005

Global leader in providing fabrication and stamping solutions

Form 900M

10/13

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a MISUMI Group Company

Premium HighPerformance Punches

Global leader in quality metal fabrication and stamping tools a MISUMI Group Company www.daytonprogress.com

If optimum performance is a MUST, this may be the only punch youâ&#x20AC;&#x2122;ll ever need.

VersaPlus Premium Products ®

Product Applications VersaPlus® Jektole®, Regular, and Straight Punches are a premium line of precision, high-performance products that offer a full range of features and benefits to users in industries where higher-than-normal production runs occur—and where optimum performance is a MUST. Standard features on all Dayton VersaPlus® punch products include precision concentricity between the point and the shank, resulting in better punch and die alignment. VersaPlus® products give you more standard features, increased wear resistance, less sharpening time, longer die runs, less downtime, lower maintenance costs, and exceptional value for your stamping dollar.

Ordering Information Each catalog page contains detailed instructions on how to order specific Dayton VersaPlus® products. Individual drawings show product shape, dimensions, tolerances, and concentricity. When ordering, you are asked to specify quantity, type, shank and length codes (for example), and other applicable data. In the example below, the type specified is “VPRP.” “V” stands for Versatile, “P” stands for punch, “R” stands for rectangle, and “P” stands for Plus. 37 is the press-fit diameter, which is coded by the first two digits of the decimal equivalent (.375). The point length (L1) is 050, which is ½" or .50". The overall length (L) is 375, which is 3¾" or 3.750". Finally, P.1875 and W.1325 represent the point or hole size dimension. HOW TO ORDER

Dayton’s VersaPlus® premium product line includes: Jektole® Punches (slug ejection punches); Regular Punches; Straight Punches; and Locking Devices. Standard sizes and standard alterations are shown in this catalog within individual product sections.

Standard Alterations

Features/Benefits

Punches and die buttons are available in sizes other than those listed in the catalog.

All VersaPlus® punch products utilize a unique combination of surface treatments to create a longer-lasting, lower maintenance, premium product. Regular VersaPlus® punches provide three times better alignment than other major brands; offer longer tool life; and can significantly improve finished part quality.

Qty. Type

5 VPRP

37 050

275

P.1875 W.1325

When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P & W dimensions are smaller than standard, an “X” is placed in front of the P or W dimensions, e.g., “XP” and “XW.” If the point length is longer than standard, designate “XBR” for the point length. See the foldout tabs in the individual product sections for these and other special order designations. XP P

Dayton Progress Corporation

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Contents Punches

Product Designation

Standard Shapes

X J

VJ_P Jektole ®

4, 5

Each page contains detailed instructions on how to order specific Dayton VersaPlus® products. In addition, use the following chart to define the product as a part number. Example:

VPRP

Round/Shape

Line V for Versatile Product P for Punch (Regular) Shape R for Rectangle P for Plus

VP_P Regular

050

6, 7

Round/Shape

Point Length L1 Coded by three-digit decimal equivalent (050 = .50")

375 Product Series

VPTP/VPAP Pilots

Press-Fit Dia. D (shank diameter) Coded by the first 2 digits of decimal equivalent (.375)

8–11

Overall Length L Coded by three-digit decimal equivalent (375 = 3.75")

Length

Point or Hole Size

VPRP 37 - 050-375 P.1875, W.1325 Type

Catalog Number

Dimensions As Specified

Diameter (D) is shown on the order as a two- or three-digit code. To convert the shank diameter to the appropriate code, use the following chart.

VYXP/VUXP Straight

12, 13

Jektole®/Regular

Code

.1250 .1875 .2500 .3125

37 43 50 62

.3750 .4375 .5000 .6250

75 87 100

D .7500 .8750 1.0000

Classified Shapes

Miscellaneous/Other Classified Shapes

Code 12 18 25 31

14, 15

Classified shapes (83 common shapes, no detailing required) are available on all punches, die buttons, and guide bushings as indicated in this catalog. See pp. 14, 15 for more information and special instructions. Also, see individual product pages and pp. 16, 17 for additional information on orientation and views.

Clearance Locking Devices

16, 17

Key Flats/Dowel Slots

Normal grinding methods produce:

 .007 max fillet on the punch— matching corner shape on the die button. matching corner shape on the punch.

Shear Angles

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Punch 1

 .007 max fillet on the die button—

Jektole Data

∆

Die Button

Sharp corners will be broken to minimize wear.

Dayton Progress Corporation

Jektole Punches ®

Fillet .01 .02 Type

.5R

+.00 –.01

VJ_P Material All heads are drawn to RC 40-55. Proprietary high-performance material and treatment P to D .0003 P&W Tolerance +.0002 –.0000

Press-In Lead

+.0002

D +.0004

P +–.0002 .0000

D+.125

*.188

+.005 +.010

See alteration XTK

*.125 when D=.1875

L1 +–.06 .00

L ++.01 .02

HOW TO ORDER

Point Overall Specify: Qty. Type D Code Length Length L1 L

Example: 2 VJXP 37

075

Shank Code Point Round Lgth. Min. Range D L1

.1875 .2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 .1875 .2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 .2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000

18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100 25 31 37 43 50 62 75 87 100 31 37 43 50 62 75 87 100

.050 .080 .115 .158 .158 .50 .158 .235 .300 .350 .400 .058 .080 .115 .158 .158 .75 .158 .235 .300 .350 .400 .080 .115 .158 .158 1.00 .158 .235 .300 .350 .400 .115 .158 .158 .158 1.25 .235 .300 .350 .400

.062-.1874 .093-.2499 .125-.3124 .187-.3749 .187-.4374 .225-.4999 .310-.6249 .390-.7499 .440-.8749 .485-.9999 .062-.1874 .093-.2499 .125-.3124 .187-.3749 .187-.4374 .225-.4999 .310-.6249 .390-.7499 .440-.8749 .485-.9999 .093-.2499 .125-.3124 .187-.3749 .187-.4374 .225-.4999 .310-.6249 .390-.7499 .440-.8749 .485-.9999 .125-.3124 .187-.3749 .187-.4374 .225-.4999 .310-.6249 .390-.7499 .440-.8749 .485-.9999

275

P (or P&W) Dimension

Round & Std. Shapes – 4 Days Classified Shapes – 5 Days

P.250

Shape

Min. Min. Max. 1.75 XW W P/G .062 .080 .115 .158 .158 .158 .235 .235 .235 .235 .093 .093 .115 .158 .158 .158 .235 .235 .235 .235 .093 .115 .158 .158 .158 .235 .235 .235 .235 .115 .158 .158 .158 .235 .235 .235 .235

2.00

2.25

2.50

.062 - .1875 .093 - .2500 .125 - .3125 .187 - .3750 .187 - .4375 050175 050200 050225 050250 .250 - .5000 .282 - .6250 .312 - .7500 .343 - .8750 .375 -1.0000 .093 - .1875 .093 - .2500 .125 - .3125 .187 - .3750 .187 - .4375 075200 075225 075250 .250 - .5000 .282 - .6250 .312 - .7500 .343 - .8750 .375 -1.0000 .093 - .2500 .125 - .3125 .187 - .3750 .187 - .4375 .250 - .5000 100225 100250 .282 - .6250 .312 - .7500 .343 - .8750 .375 -1.0000 .125 - .3125 .187 - .3750 .187 - .4375 .250 - .5000 125250 .282 - .6250 .312 - .7500 .343 - .8750 .375 -1.0000

2.75

3.00

3.25

3.50

3.75

4.00

050275 050300 050325 050350 050375 050400

075275 075300 075325 075350 075375 075400

100275 100300 100325 100350 100375 100400

4.25

4.50

050425 050450

075425 075450

100425 100450

125275 125300 125325 125350 125375 125400 125425 125450

*See p.18 for additional information.

Dayton Progress Corporation

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Jektole Punches ®

VJXP

VJOP

VJRP

VJKP

VJHP

VJNP

VJJP

Standard Alterations .75 Min.

VJVP

➋

VJYP

VJZP .75 Min.

R=G 2

Reflected View 0° (X2)

4.75 18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100 25 31 37 43 50 62 75 87 100 31 37 43 50 62 75 87 100

5.00

5.25

5.50

5.75

XBR Point Length

Longer than Standard

* ® Point .000 .501- .751- 1.001- 1.251- .000 .501- .751- 1.001 1.251- Jektole Length .500 .750 1.000 1.250 1.500 .500 .750 1.000 1.250 1.500 Group Code Min. P (Rounds) Min. W (Shapes)

D 2

Code

90°

6.00

6.25

P & W Dimensions P Smaller than Standard

XBR

Note: Sharp corners will be broken to minimize wear. Note: The standard location of a key flat is at 0°. See p.17 for more information on flats and dowel slots.

 Centerline to flat minimum = .025 for J2, .040 for J3, .058 for J4, .079 for J6, .118 for J9

XP, XW

 Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

XBR

* ® Jektole Group 6.50

050475 050500 050525 050550 050575 050600 050625 050650

075475 075500 075525 075550 075575 075600 075625 075650

100475 100500 100525 100550 100575 100600 100625 100650

125475 125500 125525 125550 125575 125600 125625 125650

J2 J3 J4 J6 J6 J6 J9 J9 J9 J9 J2 J3 J4 J6 J6 J6 J9 J9 J9 J9 J3 J4 J6 J6 J6 J9 J9 J9 J9 J4 J6 J6 J6 J9 J9 J9 J9

18 .050 .058 .062 .093 25 .080 .080 .080 .080 .093 .093 31 .115 .115 .115 .115 .115 .115 .115 .115 .115 .115 37 .158 .158 .158 .158 .158 .158 .158 .158 .158 .158 43 .158 .158 .158 .158 .158 .158 .158 .158 .158 .158 50 .158 .158 .158 .158 .158 .158 .158 .158 .158 .158 62 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235 75 .300 .300 .300 .300 .300 .235 .235 .235 .235 .235 87 .350 .350 .350 .350 .350 .235 .235 .235 .235 .235 100 .400 .400 .400 .400 .400 .235 .235 .235 .235 .235

J2 J3 J4 J6 J6 J6 J9 J9 J9 J9

*See p. 14 for additional information.

Reduced Shank Diameter

Head diameter does not change with body diameter. Shank Dia. 18 25 31 37 43 50 62 75 87 100 Min. XD .172 .218 .282 .344 .376 .438 .562 .688 .813 .938 XH

XT TT XTK

XL LL L

Overall Length Shortened (1.00 min.) Stock removal from point end. L1 length is maintained.

Precision Overall Length Same as XL except overall length is held to ±.001.

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

Reduced Head Diameter Minimum head equals D +.000 – .001.

XTK Kommercial Head Thickness Shank Dia.D 18 25 31 37 43 50 62 75 87 100 Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250

No Side Hole For air ejection. No cost.

Smaller Jektole Components See p. 18.

.200

LRB

SBR

.100

D Example: .500 .400 .300 .200 .100 D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

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Dayton Progress Corporation

Regular Punches Fillet .01 .02

Type

+.00 –.01

VP_P Material All heads are drawn to RC 40-55. Proprietary high-performance material and treatment P to D .0003 P&W Tolerance +.0002 –.0000

Press-In Lead .5R

+.0002

D +.0004

P +.0002 –.0000

D+.125

*.188

+.005 +

See alteration XTK

*.125 when D=.1250 or .1875

L +.06 – L ++.01 .02

HOW TO ORDER

Point Overall Specify: Qty. Type D Code Length Length L 1 L

Example: 2 VPXP 37 1 VPJP 12

100 075

275 200

P (or P&W) Dimension

Shank Code Point Round Lgth. Min. Range D L1 XP P

Min. Min. Max. XW W P/G

.1250 12 .1875 18 .2500 25 .3125 31 .3750 37 .4375 43 .5000 50 .6250 62 .7500 75 .8750 87 1.0000 100 .1250 12 .1875 18 .2500 25 .3125 31 .3750 37 .4375 43 .5000 50 .6250 62 .7500 75 .8750 87 1.0000 100 .1250 12 .1875 18 .2500 25 .3125 31 .3750 37 .4375 43 .5000 50 .6250 62 .7500 75 .8750 87 1.0000 100 .1875 18 .2500 25 .3125 31 .3750 37 .4375 43 .5000 50 .6250 62 .7500 75 .8750 87 1.0000 100

Round & Std. Shapes – 4 Days Classified Shapes – 5 Days

P.250 P.103, W.065

Shape

L 1.50

1.75

2.00

2.25

2.50

2.75

3.00

3.25

3.50

3.75

4.00

4.25

.50

.042 .042 .062 .062 .062 .093 .125 .235 .300 .350 .400

.062-.1249 .062-.1874 .062-.2499 .093-.3124 .125-.3749 .187-.4374 .225-.4999 .310-.6249 .390-.7499 .440-.8749 .485-.9999

.062 .062 .062 .062 .080 .109 .125 .235 .235 .235 .235

.062 - .1250 .062 - .1875 .062 - .2500 050150 .093 - .3125 .125 - .3750 .187 - .4375 050175 050200 050225 050250 050275 050300 050325 050350 050375 050400 050425 .187 - .5000 .250 - .6250 .312 - .7500 .343 - .8750 .375 -1.0000

.75

.058 .058 .062 .062 .062 .093 .125 .235 .300 .350 .400

.062-.1249 .062-.1874 .062-.2499 .093-.3124 .125-.3749 .187-.4374 .225-.4999 .310-.6249 .390-.7499 .440-.8749 .485-.9999

.062 .062 .062 .093 .109 .109 .125 .235 .235 .235 .235

.062 - .1250 .062 - .1875 .062 - .2500 .093 - .3125 .125 - .3750 .187 - .4375 .187 - .5000 .250 - .6250 .312 - .7500 .343 - .8750 .375 -1.0000

075200 075225 075250 075275 075300 075325 075350 075375 075400

1.00

.075 .075 .080 .093 .093 .093 .125 .235 .300 .350 .400

.093-.1249 .093-.1874 .093-.2499 .093-.3124 .125-.3749 .187-.4374 .225-.4999 .310-.6249 .390-.7499 .440-.8749 .485-.9999

.093 .093 .093 .093 .125 .141 .141 .235 .235 .235 .235

.093 - .1250 .093 - .1875 .093 - .2500 .093 - .3125 .125 - .3750 .187 - .4375 .187 - .5000 .250 - .6250 .312 - .7500 .343 - .8750 .375 -1.0000

100225 100250 100275 100300 100325 100350 100375 100400

1.25

.093 .093 .093 .125 .125 .125 .235 .300 .350 .400

.125-.1874 .125-.2499 .125-.3124 .125-.3749 .187-.4374 .225-.4999 .310-.6249 .390-.7499 .440-.8749 .485-.9999

.125 .125 .125 .125 .172 .172 .235 .235 .235 .235

.125 - .1875 .125 - .2500 .125 - .3125 .125 - .3750 .187 - .4375 .187 - .5000 .250 - .6250 .312 - .7500 .343 - .8750 .375 -1.0000

Dayton Progress Corporation

075425

100425

125250 125275 125300 125325 125350 125375 125400 125425

www.daytonprogress.com

Regular Punches VPXP P

VPOP

PRP

VPHP

VPJP P

Standard Alterations

VPNP

.75 Min.

VPVP

VPYP

VPZP

XW .75 Min.

R=G

Note: Sharp corners will be broken to minimize wear.

Code

0° (X2)

L 4.75

5.00

5.25

5.50

5.75

6.00

6.25

6.50

6.75

7.00

12 18 25 31 37 43 050450 050475 050500 50 050525 050550 050575 050600 62 75 87 100 12 18 25 31 37 43 075450 075475 075500 50 075525 075550 075575 075600 62 075625 075650 075675 075700 75 87 100 12 18 25 31 37 43 100450 100475 100500 50 100525 100550 100575 100600 62 100625 100650 100675 100700 75 87 100 18 25 31 37 43 50 125450 125475 125500 125525 125550 125575 125600 62 75 125625 125650 125675 125700 87 100

www.daytonprogress.com

XBR

Point .000 Length .500 Code

Reflected View

D 2

4.50

90°

XBR

Note: The standard location of a key flat is at 0°. See p.17 for more information on flats and dowel slots.

& W Dimensions XP, XW PSmaller than Standard

 Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

XBR

.501- .751- 1.001- 1.251- .000 .750 1.000 1.250 1.500 .500 Min. P (Rounds)

Point Length Longer than Standard .501- .751- 1.001 .750 1.000 1.250 Min. W (Shapes)

1.2511.500

12 .042 .058 .075 .062 .062 .093 18 .042 .058 .075 .093 .062 .062 .093 .125 25 .062 .062 .080 .093 .062 .062 .093 .125 31 .062 .062 .093 .093 .125 .062 .093 .093 .125 .125 37 .062 .062 .093 .125 .125 .080 .109 .125 .125 .195 43 .093 .093 .093 .125 .125 .109 .109 .141 .172 .195 50 .125 .125 .125 .125 .125 .125 .125 .141 .172 .195 62 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235 75 .300 .300 .300 .300 .300 .235 .235 .235 .235 .235 87 .300 .300 .300 .300 .300 .235 .235 .235 .235 .235 100 .400 .400 .400 .400 .400 .235 .235 .235 .235 .235

Reduced Shank Diameter

Head diameter does not change with body diameter. Shank Dia. 12 18 25 31 37 43 50 62 75 87 100 Min. XD .063 .126 .188 .251 .313 .376 .438 .562 .688 .813 .938 XH

XT TT XTK

XL LL L

Overall Length Shortened (1.00 min.) Stock removal from point end. L1 length is maintained.

Precision Overall Length Same as XL except overall length is held to ±.001.

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals D +.000 – .001.

XTK Kommercial Head Thickness Shank Dia. D 12 18 25 31 37 43 50 62 75 87 100 Thickness T .125 .125 .125 .125 .188 .188 .188 .250 .250 .250 .250

.200

LRB

SBR

.100

D Example: .500 .400 .300 .200 .100 D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

Dayton Progress Corporation

Regular Pilots

Type

Press-In Lead

+.0002 D +.0004

.09 Full Dia. Lead

.5R

+.00 – .01

VPTP

Point Diameters

.25

+.005 +.010

Material All heads are drawn to RC 40-55. Proprietary high-performance material and treatment P to D .0003 P&W Tolerance +.0002 –.0000 When P=D, shank tolerance applies.

L1 +– .06 .00

**.188

Specify: Qty.

Type

D Code

Shank D .1250 .1875 .2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 .1250 .1875 .2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 .1250 .1875 .2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 .1875 .2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000

Point Lgth. Code L1 12 18 25 31 37 43 .50 50 62 75 87 100 12 18 25 31 37 43 .75 50 62 75 87 100 12 18 25 31 37 43 1.00 50 62 75 87 100 18 25 31 37 43 50 1.25 62 75 87 100

Min. XP .050 .050 .061 .061 .061 .092 .124 .234 .299 .349 .399 .057 .057 .061 .061 .061 .092 .124 .234 .299 .349 .399 .074 .074 .079 .092 .092 .092 .124 .234 .299 .349 .399 .092 .092 .092 .124 .124 .124 .234 .299 .349 .399

Round Range P .061 - .1250 .061 - .1875 .061 - .2500 .092 - .3125 .124 - .3750 .186 - .4375 .224 - .5000 .309 - .6250 .389 - .7500 .439 - .8750 .484 -1.0000 .061 - .1250 .061 - .1875 .061 - .2500 .092 - .3125 .124 - .3750 .186 - .4375 .224 - .5000 .309 - .6250 .389 - .7500 .439 - .8750 .484 -1.0000 .092 - .1250 .092 - .1875 .092 - .2500 .092 - .3125 .124 - .3750 .186 - .4375 .224 - .5000 .309 - .6250 .389 - .7500 .439 - .8750 .484 -1.0000 .124 - .1875 .124 - .2500 .124 - .3125 .124 - .3750 .186 - .4375 .224 - .5000 .309 - .6250 .389 - .7500 .439 - .8750 .484 -1.0000

L +–.02 .00

*Length slightly less for Dias. under .238.

Punch Length (Ref.)

**.125 when D = .1250 or .1875

P Dimension

Dayton Progress Corporation

P.251 P.300

4 Days L

1.50

1.75

2.00

2.25

2.50

2.75

3.00

3.25

3.50

3.75

Less Than .25

*.25

HOW TO ORDER

Example: 3 VPTP 37 100200 2 VPTP 43 075250

End of Cut Punch

D+.125

▲

Fillet .01 .02

4.00

050150 050175 050200 050225 050250 050275 050300 050325 050350 050375 050400

075175 075200 075225 075250 075275 075300 075325 075350 075375 075400

4.25

4.50

050425 050450

075425 075450

100200 100225 100250 100275 100300 100325 100350 100375 100400 100425 100450

125250 125275 125300 125325 125350 125375 125400 125425 125450

www.daytonprogress.com

Paraboli Shape for S Pick-up

Regular Pilots

Point Diameters

▲

.09 Full Dia. Lead

Under .238

Standard Alterations

Over .238

.238

End of Cut Punch

Less Than .25

Full Diameter Lead

12 18 25 31 37 43 50 62 75 87 100 12 18 25 31 37 43 50 62 75 87 100 12 18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100

4.75

5.00

XBR Point Length

Longer than Standard

.119 XBR

L Code

5.25

5.50

5.75

P Dimension P Smaller than Standard

L1 P

Parabolic Point Shape for Smooth Pick-up Action

XBR

.75 Min.

.09

ength lightly less or Dias. nder .238.

.25

.75 Min.

6.00

6.25

6.50

6.75

7.00

.500Point Length .750 Code Type 12 VPTP .050 18 VPTP .050 25 VPTP .061 31 VPTP .061 37 VPTP .061 43 VPTP .092 50 VPTP .124 62 VPTP .234 75 VPTP .299 87 VPTP .349 100 VPTP .399

XBB

.751- 1.001- 1.2511.000 1.250 1.500 Min. P (Rounds) .057 .074 .057 .074 .092 .061 .079 .092 .061 .092 .092 .061 .092 .124 .092 .092 .124 .124 .124 .124 .234 .234 .234 .299 .299 .299 .349 .349 .349 .399 .399 .399

X3B

1.501- 1.626- 2.001- 2.5011.625 2.000 2.500 3.000

.124 .124 .124 .124 .234 .299 .349 .399

.186 .186 .186 .186 .234 .299 .349 .399

.249 .249 .249 .311 .342 .374 .399

.311 .311 .311 .374 .405 .420 .436 XD

Reduced Shank Diameter

Head diameter does not change with body diameter.

050475 050500 050525 050550 050575 050600

Shank Dia. 12 18 25 31 37 43 50 62 75 87 100 Min. XD .063 .126 .188 .251 .313 .376 .438 .562 .688 .813 .938 XH

XT TT XL

Overall Length Shortened (1.00 min.) Stock removal from point end. L1 is maintained.

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals D +.000 – .001.

075475 075500 075525 075550 075575 075600

075625 075650 075675 075700

XTK Kommercial Head Thickness Shank Dia. D 12 18 25 31 37 43 50 62 75 87 100 Thickness T .125 .125 .125 .125 .188 .188 .188 .250 .250 .250 .250

SBR Straight Before Radius (L ) 1

100475 100500 100525 100550 100575 100600 100625 100650 100675 100700

To determine Length of Radius Blend (LRB) 1. Calculate (D-P)/2. 2. Find (D-P)/2 value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. Read LRB value .300 on bottom of chart. .200

LRB

.100 100

125475 125500 125525 125550 125575 125600

www.daytonprogress.com

125625 125650 125675 125700

.500 .400 .300 .200 .100 Example: D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

Dayton Progress Corporation

Positive Pick-Up Pilots Press-In Lead .01

Fillet .02 Type

+.0002

D +.0004

.5R P

+.00 –.01

VPAP P

D+.125

40° Included

+.005 +.010

Material All heads are drawn to RC 40-55. Proprietary high-performance material and treatment .0003 P Tolerance +.0002 –.0000 P to D +.0002 When P=D, Tolerance is +.0004 When P=D, shank tolerance applies.

*.188

+.06

L1 –.00 L +–.02 .00

*.125 when D = .1875

N N =.132+ [(P-.057)/.728]

HOW TO ORDER

Specify:

Qty.

Type

D Code

Example: 6 VPAP 100 100400 Round D

Code

.1875 .2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 .1875 .2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 .1875 .2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 .1875 .2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000

18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100

Point Lgth. L1

.50

.75

1.00

1.25

Min. XP .050 .061 .061 .061 .092 .124 .234 .299 .349 .399 .057 .061 .061 .061 .092 .124 .234 .299 .349 .399 .074 .079 .092 .092 .092 .124 .234 .299 .349 .399 .074 .079 .092 .092 .092 .124 .234 .299 .349 .399

Round Range P .061 - .1875 .061 - .2500 .092 - .3125 .12 4 - .3750 .18 6 - .4375 .224 - .5000 .309 - .6250 .389 - .7500 .439 - .8750 .484 -1.0000 .061 - .1875 .061 - .2500 .092 - .3125 .12 4 - .3750 .18 6 - .4375 .224 - .5000 .309 - .6250 .389 - .7500 .439 - .8750 .484 -1.0000 .092 - .1875 .092 - .2500 .092 - .3125 .124 - .3750 .186 - .4375 .224 - .5000 .309 - .6250 .389 - .7500 .439 - .8750 .484 -1.0000 .092 - .1875 .092 - .2500 .092 - .3125 .124 - .3750 .186 - .4375 .224 - .5000 .309 - .6250 .389 - .7500 .439 - .8750 .484 -1.0000

Dayton Progress Corporation

P Dimension

P.749 Max. N .18 .25 .31 .37 .43 .50 .62 .75 .87 1.00 .18 .25 .31 .37 .43 .50 .62 .75 .87 1.00 .18 .25 .31 .37 .43 .50 .62 .75 .87 1.00 .18 .25 .31 .37 .43 .50 .62 .75 .87 1.00

4 Days L 2.00

2.25

2.50

2.75

3.00

3.25

3.50

3.75

4.00

4.25

4.50

050200

050225

050250

050275

050300

050325

050350

050375

050400

050425

050450

075200

075225

075250

075275

075300

075325

075350

075375

075400

075425

075450

100225

100250

100275

100300

100325

100350

100375

100400

100425

100450

125250

125275

125300

125325

125350

125375

125400

125425

125450

www.daytonprogress.com

Positive Pick-Up Pilots

Standard Alterations

Press-In Lead

Geometry Geometry provides .01 Fillet .02 +.0002 provides D +.0004 smoother without risk of pick-up without distortion of hole. +.00 –.01 risk of D+.125 distortion of hole.

.5R P

40° Included

+.005 +.010

*.188

+.06 L1 –.00

*.125 when D = .1875 Greater positioning— moves stock farther than conventional pilots.

18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100 18 25 31 37 43 50 62 75 87 100

5.00

5.25

5.50

5.75

6.00

6.25

6.50

XB B

P Dimension Smaller than Standard

(see chart below).

XBB and X3B add to delivery time.

conventional pilots.

XBR

6.75

7.00

Point Length Longer than Standard XBR Specify XBR, XBB, or X3B and length

L1 P

L 4.75

XBR

.75 Min.

Greater positioning— N farther than moves stock

L +–.02 .00

Code

.75 Min.

XBB

X3B

.500- .626- .751- .876- 1.001- 1.126- 1.251- 1.376- 1.501- 1.626- 2.001- 2.501Point Length .625 .750 .875 1.000 1.125 1.250 1.375 1.500 1.625 2.000 2.500 3.000 Min. P (Rounds) Code Type 18 VPAP .050 .050 .057 .057 .074 .074 .092 .092 25 VPAP .061 .061 .061 .061 .079 .079 .092 .092 31 VPAP .061 .061 .061 .061 .092 .092 .092 .092 .124 .186 37 VPAP .061 .061 .061 .061 .092 .092 .124 .124 .124 .186 .249 .311 43 VPAP .092 .092 .092 .092 .092 .092 .124 .124 .124 .186 .249 .311 50 VPAP .124 .124 .124 .124 .124 .124 .124 .124 .124 .186 .249 .311 62 VPAP .234 .234 .234 .234 .234 .234 .234 .234 .234 .234 .311 .374 75 VPAP .299 .299 .299 .299 .299 .299 .299 .299 .299 .299 .342 .405 87 VPAP .349 .349 .349 .349 .349 .349 .349 .349 .349 .349 .374 .420 100 VPAP .399 .399 .399 .399 .399 .399 .399 .399 .399 .399 .399 .436 XD

050475 050500 050525 050550 050575 050600

Reduced Shank Diameter

Head Diameter does not change with body diameter. Shank Dia. 18 25 31 37 43 50 62 75 87 100 Min. XD .126 .188 .251 .313 .376 .438 .562 .688 .813 .938 XH

XT TT

075475 075500 075525 075550 075575 075600

075625 075650 075675 075700

Overall Length Shortened (2.00 min.) Stock removal from point end. L1 is maintained.

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals D +.000 – .001.

XTK Kommercial Head Thickness Shank Dia.D 18 25 31 37 43 50 62 75 87 100 Thickness T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250

100475 100500 100525 100550 100575 100600 100625 100650 100675 100700

SBR Straight Before Radius (L ) 1

LRB

125475 125500 125525 125550 125575 125600

www.daytonprogress.com

.100 100

125625 125650 125675 125700

D .500 .400 .300 .200 .100 Example: D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

Dayton Progress Corporation

Straight Punches Jektole and Regular ®

Type

CL Vent Hole

+.00

VYXP

H –.01

P +–.0002 .0000 .01 .02 Fillet

+.005 +.010

.188

Type

L ++.01 .02

VUXP

+.00

H –.01

Material All heads are drawn to RC 40-55. Proprietary high-performance material and treatment P Tolerance +.0002 –.0000

P +–.0002 .0000 .01 .02 Fillet

+.005 +.010

L ++.01 .02

HOW TO ORDER

Specify: Qty.

Example:

Type

Overall Length L

5 VYXP 250 2 VUXP 325 Head Head CL Dia. Thk. Vent H T Hole .55 .1870 -.2500 .375 .55 .2501-.3130 .438 .80 .60 .3131-.3750 .500 .85 See .85 .3751-.4380 .562 DWG. 1.10 .85 .4381-.5000 .625 1.10 .85 .5001-.6250 .750 1.10 .0620 -.1250 .250 .125 .1251-.1880 .312 .125 .1881-.2500 .375 .188 .2501-.3130 .438 .188 N/A .3131-.3750 .500 .188 .3751-.4380 .562 .188 .4381-.5000 .625 .188 .5001-.6250 .750 .188

Range P

VYXP

VUXP

P Dimension

P.324 P.492

4 Days L

1.50

1.75

2.00

2.25

2.50

2.75

3.00

150 150

175 175

200

225

250

275

300

200

225

250

275

150

175 175

200 200

225 225

250

150 150

175

200

225

150

175

200

225

150

175

200

225

3.25

3.50

3.75

4.00

300

325

350

375

400

275

300

325

350

375

400

250

275

300

325

350

375

400

250

275

300

325

350

375

400

250

275

300

325

350

375

400

250

275

300

325

350

375

400

4.25

4.50

425

450

*See p. 18 for additional information.

Dayton Progress Corporation

www.daytonprogress.com

Straight Punches Jektole and Regular ®

Standard Alterations

VYXP

XL Overall Length Shortened

P +–.0002 .0000

XL LL

(1.00 min.) Stock removal from point end.

Precision Overall Length Same as XL except overall length is held to ±.001.

VUXP XT/TT

P +–.0002 .0000

XT Thinner Head than

Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals D+.000 - .001.

L 4.75

5.00

5.25

5.50

5.75

6.00

6.25

6.50

* ® Jektole Group J2 J3 J4 J6 J6 J9

N/A 475

500 525

www.daytonprogress.com

550

575

600

625

650

The Dayton Difference Since 1946, Dayton Progress has grown to an organization 1100+ people strong. We operate seven manufacturing/engineering facilities occupying a total of over 200,000 square feet (18,000 square meters) in North America, Europe, and the Pacific Rim. Further, we have alliances with selected manufacturers of leading-edge die component products that give us the ability to sell these proprietary products worldwide. Our real strength, however, lies with our employees and business partners who bring years of experience and a wealth of talent. All of us in the Dayton “family” are dedicated to creating value for our customers because we care about quality, reliability, product performance, on-time delivery, technical support, and exceptional customer service.

Dayton Progress Corporation

Classified Shapes Reflected View— Punches and Guides

Classified shapes are available on all punches, die buttons, and guide bushings in this catalog.

Plan View

Reflected Views

Ordering Information

0º

*Corner Dimensions

Shapes are centered on the punch shanks as shown. Shapes in C43 guide bushings and C42* A die buttons are also center as shown with 2 the exception of Pshapes C22 and PC34. Due to clearance, the P dimension on W not be A centered. W theseA shapes will C40

W 2

C64

C41

W 2

R1 2

W C65

C27

W 2

C53 A B A R C93 C28**

W 2

W A 2

C55W

A B 2 2 W

C16 W 2

C34+ A

P W B 2

C562 C41

W R

C28** W

P R1

P P

R22

R2 W

R1 = .683WW – .183P R2 = 1.183P2– .683W

C58 C43 A

P P

W 2

P W W A

W 2

W W

C24*

R P

B WC57 W A A C42* C42* C29 P R W 2

W 2

C56

W 2

C25* C25* A A B

PR1

R1 W R2 W R2 2

C65W

A P

P PW 2

C40 C65 P

C56 B

W P

B C57 B A R WR2 C42* A

PW P WP W 2 A .183P R1 = .683WR1–W =.183P .683W – W 1.183P 2 – .683W R2 = 1.183P R2–2=.683W W C58 C58 A R A R C93 C43 C43 C16 C16 A A R P 2 R P P2 C22+* C22+* P P P P W P W 2 W2 W W W W WA A 2 P WP 2 W W

C26 C26S P A A B

C64

P R

B P PW

P W 2

C27 P RA 1

R22 S

R2 S W P

AW 22

W 2

W C34+ 2

C23C23

W 2

2 W

P W W W

C64 W C34+ 2

C54

C64 W W

P A

A2 W

W W

W W C27

S B P P C29 W W R

C36C36 P W W

S S

C87C87 P W W W 2

C55

C53

C54 R

C13 B A C40 A W

W 2

P 1 W RP R 2 W R

C27 A

A A W

C57 A C54 B C42* A

C57

AA W 2

C29 R W P

W 2 2

W 2

A C34+

P P

W 2 W 2

C57 C65

W 2

P P

A C25* C25* P A AP

R R W 2B

WB W2

C28**

P P W W

W 2

C55 P

A R

A AR C55 A C43 A C57 2 C40 A AR P P 2 P C22+* C22+* P W WP 2 W2W W W 2 W 2 A W

C26C26 P A PA P

S W 2

P PB WC29 W R

W W

A S S C65 C93 W

W 2

C87C87 W P W P B

C56

C34+ A = 3A (No. = 3of(No. sides) of sides)

W 2

W R P

W W W 2

W 2

W 2R = .683W – .183P W 1 R2 = 1.183P – .683W

C43 A

C41 2

P P

R2 A

R1 = .683W – .183P R2 = 1.183P – .683W

C64 C43 W

A2 2

P P

R R RP WP P W

W 2

R RP R

W W

C27 C64

W 2

W W

C29 C27R

P P

P B

W W www.daytonprogress.com 2

R W P P

B W2

C58 C41A

RP1

WR2 P P W

C28** A = 3A (No. = 3of(No. sides) of sides) C65 W 2

P W

W C16

W W A

A 2

W W A C42* R A C40 C24* C24* P R R RP P R R 1 W P 2 P P R2 P W P B A W W C93 C42* RR

W 2

WC58 W C27 A

P W W

2 2 W R1 = .683W – .183P R C582 = 1.183P C58– .683W

P R R

C56

C53 C14 A C41 A A2 WP R P R1 W W P 2 2 P 2 W RW W W

C36C36 WP W

R R

A 2 A 2

C56 C64

W 2 C23C23

P R P W W W S S

W WP W W

C14 C93

W 2

P P P

C56

A 2

P W 2

W 2

P W

P Mono Lobes C14 C14

W W

W 2 W W 2

R C26C26 AP A

W 2

C55 A A 2

W W

W P B2 P W

ASee product pages. ** Now 22 standard. 2 2 2

A C24* C24* P P P

C16 P R C22+* C22+* P

A W

B W2

R R

PR W W

W 2

C43 A

C29 P R P

W 2

P A

P C28** R R P WP P

A C29 2

C54

C43

R1 = .683W – .183P R = 1.183PW– .683W B C582 B W 2 W

P W W

AWB

C41 C27 R1

C53

W P

C56 B

WP A W 2

W 2

C65 A

W W2

W 2

C27 W C28** W R R

C27 A

P B PW

C55 A A W R

C25* C25* A PA P

2W 2

C64 P

S S

C64 W C65 W W AW 2

W 2

W R

W 2 W

W 2

W P R

W 2

C53

C13

A A A A A Ato miniAcorners A2 will be Sharp broken 2 2 C13 2 R = .683W – .183P R R A R = 1.183P – .683W A mize wear. 2

C41 W C28** W C28** P P R1

C24* C24*

P PW W

W 2

C41

W 2

R P R P R

R W W2 2

C64 W 2

R2 C13

R The locking device oriP P Ris standard at P R entation R C53 0°. types locking R .683Wof – .183P = .683W –=.183P A R For A A A – .683W W 1.183P R –= .683W 2 R = 1.183P 2 methodsR and custom C43 C43 PA P C93 locations, p. 16. A see

A C14 A A2 W A2

C65

C93

C23 C23 P

S SC65

P P W W W

C93 P

A W A 2

R C93

C55

C54 A W AA AA

P W

C53 A

W 2

C57

W 2 A W 2

AC55 A 2

C14 W AW A C40 C40 C27 R P R1 W W P2 P2 S P W RP2

B Dayton Progress Corporation W P

B C14

C93

P P

C22+*

C64

AC53

W 2

A W A2

W 2

0°

P A

W 2 W 2

A C16 C34+ Triangles/Trapezoids 2 R

W W

A W

P C54

C13

Reflected View

P W 2

W 2

AC54

180°

C64

W P

C65

W C29 R 2

2A 2 W Miscellaneous R

P X5

R W

W 2

P A 2

C42* C42* 270°

C13 C13 R1 = .683W – .183P A – .683W R2 = 1.183P A2 A W C43 A P

C42*

90°

Orientation and Locking C42* C40 C40 C41 C41

P R Flatted Rounds R

view is shown with solid lines.

R1 = .683W – .183P R2 = 1.183P – .683W

C93

Die Button

Guide Head Down

Shape CenterR

0º

The reflected view is used for punches and guides. It is the view as seen in a mirror held below a punch or guide in its operating position. It is the same as a plan view from the head end, inC40 which the point shapes is shown dotted. A reflectedR

0º

Punch

Normal grinding ∆ methods produce  Punch .007 max fillet on the 1 2 punch and  .007 max Die Button fillet on the die button with matching corner shape on the die button and punch, respectively. When ordering die buttons, please specify punch dimensions and clearance per side (∆). (If the clearance is .0025 ∆, Dayton will break sharp corners C41 W when the punches and die buttons are R ordered together.) P

Plan View

0º

Punch

Dimension should be the theoretical sharp corners for shapes C22, C24, C34, C61, and C88. However, some reduction of these dimensions will result from fitting the punch and die button under condiC41 is .0025 or less tions C40 where the clearance W R per side. R

Clearance

P P

W 2

W W

C17

C17 C12** A W

C19 C85**A A R2 W

C18 C85** W W

C12** W

Multi Lobes

P W C35

W C35 A 2

W C19

Polygons A

AA 2

P A AC86

C86 A R

W C59

A 2

W C59 R

AA 2

C19 W A

C12** P C36 W W W

C20

C85** P C87 W WW

C85** P C87RR W W W

A 2

C35 C88*

C88* W

C89 P W

C89 W R(4)P

C36 W C37

Keys

A A WC87 W C38

C87 R W W P P C38

R(4)P

A W R

W W

C61*

B°

C50 A P

C69 A P W C71 A P R

C51

P W

C74

W P

C86 C89

C86 RP C89R(4)

W P

R R(4)

C36 C37 A

W C46

C87 C38 W C77

C87R C38 A

W C77

A A 2

A 2

WOdd No. of SidesW AW = Odd No.A of =Sides Odd No.Pof Sides P P PA = Odd No.Aof =Sides P P C90 C39 B C90 C39 B C88* C88* C89 C89R(4) R(4) R1R B B B B B BR1 R W W W W W R 2 R22 W 2 P P PP PP P P C79 C79 C78 C78 A A WA C21 W A W A C91 W A A 2 2A WNo. of teethW WNo. of teethW A = (3, 4, A = (3, 4, A = No. of teeth (3, 4, A = No. of teeth (3, 4, A A 6 or 8 only) 6 or 8 only) 6 or 8 only) 6 or 8 only) P P P P C38 C38 C37 PC37P P B B C50 C68

Duo Tees

A 2

C86 A 2

A 2

R P

A C86 C59 R A R W

A 2

A = Even No.Aof=Sides Even No. of Sides A = Even No.Aof=Sides Even No. of Sides

A 2

C60

A 2

C35 C35 C19 C18 A AA W2 2 W W

C18 W C85** R W

A C36 W C12** C36 C12** W W C20 C59 W W A A A 2 R

W C87 C85** W W

W R R

C87R C85** W R C60 WA R

A = Odd No. A of = Sides Odd of = Sides Odd No. of Sides P A = Odd No. A P No. of Sides

C35 C88*

C60

P C35 C88* W

C86 C89 W W P

W P

P R R(4) W

C86 R C89R(4) W

Aof= Sides Even No. of Sides A = Even No. Aof= Sides Even No. of SidesA = Even No.

W W C77 C77 C87 C87 A RA C38 A C38 2 W W

C46 C36C46 C36 C37 A A C37 W W

P W

P W P

AR 2

AW = Odd No.Aof= Sides Odd No. of SidesW A = Odd No.AW of=Sides Odd No. of Sides W

B B B BB B R R W W W W 2 2 C89 R(4) C88* C89 R(4) C90 C90 C39 B C39 B C88* R1 R1 C79 C79 C78 C78 A A A A P PR2 A AR2 P2 2 P P P P P W W W W WP P W WP P W

A = No. of teeth A =(3,No. 4, of teeth (3, 4, A = No. of teeth A =(3,No. 4, of teeth (3, 4,

C37 B

6 or 8 only) C38 6 or C38 8 only) 6 or 8 only) R PP R PP PP PP B BB B WW WW WW WW 2 2

6 or C37 8 only)

C80 C80 WA A A AW C32 C32 C30 C77 C31C77 C32C31 C32 C31C46 C31 C46 C66 C45 A 2 A A A A W A A W A A C772 C77 W W 2 C88* C89 C89R(4)A 2 AR(4) 2 AC88* A A A A A A A A C90 C90 2 2 P P P R1 R1 P C90 P P P C39 B C39 PBP P C90 P B P B PR1 P P R1 P P P P P R R 2 P B P A PP W W P 2 P A PP W W R2 R2 BW B B B B B R RPP R PP PB B P R R B PB B B P W W 2 W WP WW WW WW W W W WW 2 W 2 WW W P B B WP B 2 2W BW R W W WW WPR W B B W W W W W W W2 B B B B B B W2 W R R W W W W W P B P B W W C62 C62 C61* C61* C92 C15 C66 W (3,A 4, A = No.C45 of teeth AW = (3, No.4,ofW teeth (3, 4,C82 C32 A of A =W (3, No.4,of teeth C82 C44 2 teeth 2 = No. C62 C61* C67 C38C62 C38 C37C61* C37 A C81 6C81 A A AC80A C80 C48 C48 A or 8 only) 8 only) A 6 or A 8 only)A C79 C78 A = No.C78 of teeth A =(3, No. 4,of teeth (3, 4, 2 A = No. ofC79 teeth A =(3, No. 4,of teeth (3, 4, A 6 orA8 only) 2 A 6 or A AA A A A C90 A A A8 only) 6 or 6 or 8 only) 6 or A 8 only) 6 or A 8 only) 2 2 C39A B C39 A A C90 C79 C79 C78 C78 A A A B 2 2 R A A 2 A R2 R C77 C77 C46 C46 A A R1 A A A W RW R R 1 P P P P A A A A 2 P 2 P P P P P P B B A A B P B P P B B° B° S P P B° B° 2 R2 R2 P P P P R2 C50 C50 P P P P C68 P P C68 P P C70 P W W B PC69 P B P W W W P 2 C50 P P P AA W W W W C68 AA WW W RA W W PP2 PP WP A W W P P W P W W W B W B PP RPP R AB B B BW A R PP R PP PP PP B B B B B B B B R R B B WW WW B B WW WW C39 B C39 WW C90 C90 WW 2 2 B WW WW A = No. (3, 4, of teeth (3, 4,A = No.W Wof teeth of teeth PPB B W A =W No. PP W4, of teeth A =(3, No. 2 W W B B B BW R PPR PP 2 (3, 4, 2 R21 W BR C62 1 W W PP BW 8 only) PP 8 only) 6 or 8 only) WW WW WW WW P B BB6Bor 8 only) B 6 or P B B6 or B 2 2 R R B B W W W R2 R2 P W B P W W W C82 C82 C81 C81 W 2 2 C47 C47 C83 C83 C80 P C48A P A A A P C80 P R C48 B A A A A A B A A A A A A C77 C77 C46 C46 A WW C48 C80 C80 A P C48 2 2 P C79 C79 C78 C78 W W W W 2 W W 2 W 2 A 2 A A A AA AA A AW A A A A A A A A W W 2 2 R2 R 2 R R 2 2 C68 A = No. of teeth A =(3, No. 4,of teeth (3, 4,A = No. of teeth A =(3, No. 4,of teeth (3, 4, P P P P C69 C69 C70 C70 W P P P P C72 C71 C50 C50 C68 C68 P6 or 8 only) P 6 or 8 only) PW 6 or 8 only) AP 6 or 8 only) AA C70 B B P P AA PA AA P P P P P P C69 PAA P P A 2 A PP PP PP PP PP A B B R2 PP R B B B B B B B B B B B B R WW WW WW WW 2 R WW WW B B 2 B P B W B WB W WB PPB W W B W P PP B BB B B W R PPPR PP PB P BW B B W R B B B R B B B R2 PP W W 2BB R B B P BB BB WW WW 2 2 WW P WW W W W W WPP W W 2 2 2 2 PW P B W W W W C82 C82 BB C81 C81 C84 C84 BB C49 C49 C47 C47 C83 C83 W AW A A 22 A C78 C78 A R R WC79 W W 2 2 C82 C81 A A C82 C81 A A A C79 A A W A A W A B W C80 C80 C48 C48 W A A A2 A A 2 W W A AW A A A A W AA AA 2 2 2 A A 2 2 R R R 2 R 2 R R R R C70 C51 C72 C72 C73 C71 C71 C50 C50 C68 C68 C69 C70 C69 C70 P P P P P P P P P P P P A A BB BBP C72 P AA A P P AA AA P P PC71 AA AA P AA 22 P 22 P P P B A A R PP PP R R PP PP R PP PP PP PP 2 B PP B B B B B B B B B B B B R B PP P B WWB WW B PP P B B B B WW B R2 BPP WW WW WW P WW WW R R P P B B PP PP PP PP B P P 2 B B B W W B W W B B WW PP BB PP B 2 2WWW B B B B R BB BB WW BB W WW W W WWW WW W RW P WWPP WW BP W 2 P W W B P 2 W W W W W W W W 2 2 W B W B B B W 2 W C84 C84 R R R R BB C49 C49 2 BB W W W C47 C83 C80 C83 C80 WW C48 C47 C48 W 22 W W C82 C82A C81 C81 A WWA AW 22 A AA WW R AA A AA C47 C47 C83 C83 R A W A A A A A A A 2 A A A C51 C51 2 C72 2 2 C73 C73 C75 C74 R R R R R AA R B C50 C50R C68 C68R C72 C69 C69 C72 C70 C70 C71 C71 C51 B A A C73 AA P R R PA P R P R P P P A 2 A AP BB AP AA BB A P P 2 P AA AA AA P P P P P P P P 2 2R 2 RR 2 R RR PP PP PB PB PB B B PP PPPP R BPP B B B B B WWB RWWB RB PPWWR B PPB B B WW B BPP PP PP BBB PP B B W PPW PPB R BB B BB PPW PP BB B PP PP B B B P B P W W W WW W W WW WW W 2 W 2 WW WW 2 WW WW 2 B B W B W S BB W W R BB W WB W WW W W W W W 2 WW BB 2 BB R R R B R C82 C84 C82 C81 C49 C81 C84 C49 W W WW W W W WW W 22 W 22 W W W A A AA AA AA C84 C84 C49 C49 A C47 C47 C83 C83 C73 2 2 C76 C75 C75 C74 C74 A A A A A A A A C51 C51 A C73 C73 A A C72 C72 A C69 C69 C70 C70 C71 C71 A R AA R R R C75 C74 90° AA A BR B A AP BB R R R R R RA AA P A A PP P AA P PP AR R R2R RR R 22R 2 P P P P P P P P RR PP 0° R 180° PP RR P P PP PP PP R B B PP B R PP P B PP P PP BB PP PP WW PP WWB PP PP BB BB B B B BB B B WW WW WW WW PP PP PP PP 2 2 B B B B W WB BB B 270° BB B BB B B SS S W W WBB BB B WW WW WW WW WW WWWW W W 2 2 2 W W W W 2 2 BB B B B B BB B B W S W W W W W RR RR W W W W WW W W W W 22 2 WW 22 C47 C47 C83 C83 C75 C84 C84 C76 C76 C49 C49 A A A A C51 C51 A C75 C75 C74A A A C73 C73 AA A A C74 C76 C72 C72 C71 C71 AA AA AA R BB R BB AA A A AR A AR R R R R R R www.daytonprogress.com R R Dayton Progress Corporation 22 22 P P P P RR P RR PP RP R R P PRR P PP PP PP P PP PP B B PP B B PP PP B B B B B B BB SB A = Odd No.Aof=Sides Odd No. of SidesA = Odd No.A of=Sides Odd No. of Sides

C31

C36 C12**W W

C30 C30

W C37

C19

C20 A W A

A = Even No.Aof=Sides A = Even No.Aof=Sides Even No. of Sides Even No. of Sides

C36 C37 WC46

P P P No. of C30 = Even No.Aof=Sides Even Sides A = Even No.Aof=Sides Even Sides W WP AC30 W No. of W C36

C59 W A R

C35 C88*

C60 C60 A A A A C86 C35 A = Odd C35 R No. of Sides R No.A of=Sides Odd No. of Sides A = Odd C86 No.A of=Sides Odd R R C88* W

A 2

C86 R

C87 C87 R C85** C85**RW W WR W R W W W C20 C60 A A = Odd No. of SidesAR= Odd No. A A = Odd No. A = Odd No. of Sides of Sides of Sides

C36 C12** W W C20 A

R R

Even No. of Sides Even No. of Sides A = Even No.Aof=Sides A = Even No.Aof=Sides P P P

Even No. of Sides A = Even No.Aof=Sides Even No. of SidesA = Even No.Aof=Sides

C12** C36 W W

A C86

C59

C35 2

C35 C85** C18 R W A W 2

C17 A RA2

C85**

A 2

C85** C18 WW

Classified Shapes

C12** C12** C17 C17 WA WA

C17 A A C12** 2 C12**

C18 W

C48 C48 W C44 A W A C46 C46 A A C39 AB C39 B P P B

Locking Devices—Ordering Information Orientation

Views

The standard location for all locking devices is 0°, and is always on the long side (P) of the shape. Custom locations are measured counterclockwise from 0°. (See drawing below.)

A Plan View is used for the die button, and a Reflected View is used for the punch or guide. The Reflected View, a mirror image, simplifies orientation—locking devices are all in the same position.

Standard Location

90° 180°

Custom Location

135° 0°

Plan View

Reflected View

90° 0°

180°

0°

0° Punch

Die Button

270°

0° Guide Head Down

270° Custom Location

Standard Location

0°

.25

0° F

0°

0° F

Reflected View

(Punch)

Reflected View

(Guide)

Plan View

(Die Button)

How To Specify The most common locking devices—flat, double flat, and dowel—are available. Simply select the type, then add the code to the component description shown on p. 17. HOW TO ORDER

Type D L1 L P (or P&W) Dimension

Specify: Qty.

Example: 1

VJJP

37 075

250

P.321, W.189

Location Tolerance Flat

Dayton Progress Corporation

Dowel

Radial

+ .0002 – .0000

.0005/ inch

+ .0002 – .0000

0°2'

www.daytonprogress.com

Locking Devices—Flats vs. Dowel Slots Flats X2

Standard and Alternate Locations

X8 D X2

X2 .25 TYP.

Body Dia. F Body Dia. F Body Dia. F

18 .080 62 .270 175 .775

25 .110 75 .325 200 .900

31 .135 87 .380 225 1.025

37 .165 100 .435 250 1.150

43 .190 125 .540 275 1.275

TYP.

50 .220 150 .650

Die Buttons

Top

N/A

Die Buttons

Bottom

Top

Bottom

Top

N/A

Top

Order Example:

X2 — 90°

X5 — 135°

Double Flats

Locking Devices

Punches

Die Buttons

Locking Devices

Punches

Die Buttons

Top

Bottom

Top

Bottom

Order Example: X6 — 135°

Additional Flats

Key Flats vs. Dowel Slots Maximum hole dimensions in die buttons were designed with key flats in mind. There are instances where, if using a dowel slot, the dowel hole could break into the relief. For this reason, there are two ways to specify the location of the dowel. X0 (standard/alternate location) and X1 (custom location) are located .5D from centerline. However, when hole dimensions are approaching the high limit of “P,” X4 (standard/alternate location) or X7 (custom location) may be specified. This relocates the dowel outward to assure no interference between the dowel and the relief hole. Note: When the die button diameter is over .5000, the centerline dimension is .5D on all dowels.

Dowel Slots

Additional Flats

Code

Depth

Length

Code

Depth

Length

X81*

.060

.500

X91*

.060

.500

X82*

.060

.625

X92*

.060

.625

X83*

.060

.750

X93*

.060

.750

X84

.060

Full Length

X94

.060

Full Length

X85*

.093

.500

X95*

.093

.500

X86*

.093

.625

X96*

.093

.625

X87*

.093

.750

X97*

.093

.750

X88

.093

Full Length

X98

.093

Full Length

X89

X99

Specify Dimensions

Dowel Slots

Specify Dimensions

Dowel Slots

Locking Devices

Dowel Diameter

Locking Devices

Dowel Diameter

X0**

.1250

X1**

.1250

X41

.1875

X71

.1875

X43

.2500

X73

.2500

Order Example: X0 — 180°

* not available on headed die buttons ** available on headless die buttons only

Punches

Second Flat is always parallel to the first flat.

The depth of the flat is taken from the shank, not the head, on punches.

F = .5D + 1/2 Dowel Dia. on Headed Punches and Die Buttons

Locking Devices

Order Example: X3 — 90°

Depth

www.daytonprogress.com

Punches

Double Flats

Length 0° (from top of die button)

270°

Single Flats

Locking Devices

90°

180°

Definitions: Custom Location is any angle other than: 0°, 90°, 180°, or 270°.

Definitions: Standard Location is at 0°. Alternate Location is 90°, 180°, or 270°. Alternate Locations are available at no additional charge.

Single Flats

F Dimension (.5D on Headed Products) Headless Die Buttons and Guides

Custom Locations

Order Example: X71 — 135°

F Dimension for Headed Punches and Die Buttons

F = .5D + .5 Dowel Dia.

F Dimension for Headless Die Buttons Only Body Diameter

X0, X1 X4, X7 X41, X71 X43, X73

100

125-400

.1250 .1625 .1938 .2250

.1562 .1875 .2188 .2500

.1875 .2125 .2438 .2750

.2188 .2375 .2688 .3000

.2500 .2625 .2938 .3250

.5D .5D .5D .3438

.5D .5D .5D .4063

.5D .5D .5D .4688

.5D .5D .5D .5313

.5D .5D .5D .5D

Dayton Progress Corporation

Jektole Data ®

The Engineered Clearance Perforating punch-to-button clearances in metal stamping dies has been universally expressed as a percentage of stock thickness, and for clarity should be articulated as percent per side (∆=clearance per side). Standard practice has called for ∆ 5%, and is commonly known as “regular clearance.” Regular clearance has been applied almost universally to all applications involving the perforation of ferrous materials.

Jektole ® Cutaway

the Engineered Clearance, is approximately twice regular clearance, i.e., ∆ 10-12%. This means greater productivity, improved maintenance, and a better return on your tooling investment. Jektole®,

In addition, clearances of up to ∆ 50% are not uncommon with some hard materials. Clearance tests have been performed by Dayton Progress to prove that increasing the clearance does not lessen hole quality—a common thought by some designers and engineers. Dayton clearance tests do, in fact, prove that the Jektole® Engineered Clearance provides many advantages and benefits.

Jektole Components

Jektole® In Production  

  

Requires less press tonnage Reduces the pressure required to strip the punch, which, in turn reduces punch wear Produces minimal burr Doubles—often triples—piece output per grind Reduces total punch costs

Jektole® In Maintenance 



 

Keeper Key holds pin in retracted position (see photo at left) Eliminates the need for disassembly before grinding Helps maintain proper pin extension Reduces downtime for regrinding

Standard Jektole Data ®

DIMENSION Std. Shank Diameter Point Hole Diameter Shank Hole Diameter Pin Extension Keeper Key Number

J9 .6250 .7500 1.000

.1875

.2500

.3125

.3750 .4375 .5000

.020

.032

.046

.063

.094

.086

.109

.141

.172

.221

.03

.06

920045

920053

Jektole Design Limits ®

DIMENSION

.172

.218

.282

.344

.442

Min. Point Dia.

.050

.080

.115

.158

.235

Max. Point Lgth.

1.00

1.25

1.50

Min. Shank Dia.

Universal Jektole Components ®

Punch

.06 (.03 for J2 & J3)

Set Screw

.09 (.05 for J2 & J3)

Pin Extension

E D

L S = .75 Min.

Dayton Progress Corporation

.01 Fillet H

.75

EJECTOR PINS

Overall Length L

1.11

1.38

1.94

2.22 .089

Pin Diameter

End Ground Square D

Jektole Pin RC 44-48

Spring

.017

.027

.041

.058

Head Diameter H

.048

.073

.094

.120

.156

Hd. Thickness

.031

.047

.062

.094

Outside Dia.

.081

.104

.136

.167

.216

Free Length

2.38

3.19

3.00

3.03

Lbs.

.75

1.5

Screw Size

#3-48

#5-40

#8-32

Screw Length

.19

SPRINGS T L

Pressure

(.12" Pre-load)

SCREWS

#10-32 1/4-28

.19

.25

www.daytonprogress.com

A°

Shear Angles

L +.020 -.005

90°

0°

VersaPlus® products are available in common shear angle configurations for all standard shapes. +.020 -.005 +.020 Shear angles are available inLLany -.005 angle. Specify angle in whole degrees. If half degree is necessary, specify as a decimal, e.g.,

A°

A° A°

For Round and Shape Punches

For Round Punches Only L +.020 -.005 L +.020 -.005

Nail Point

A°

XS20

Chamfer

XS21

0° 0°

A° A°

.04 .04

90°

A° A A°° L +.020 -.005 L +.020 -.005 L +.020 -.005

Conical

Double Shear

0°

90°

0°

A° A°

L +.020 -.005 L +.020 -.005

Single Shear

.04

90°

0°

A A°°

L +.020 -.005

A° A A°°

A°

90° 90°

L +.020 -.005

90°

0° 0°

A° A A°°

L +.020 -.005

Views are reflected view.

XS22

XS23

.04

L +.020 -.005 +.020 LL+.020 -.005 -.005

A°

L +.020 -.005 L +.020 -.005

90° 90°

XS19

L +.020 -.005 +.020 LL+.020 -.005 -.005

A° 8.5°. (Tolerance on all angles is ±15 minutes.) Use the chart below to determine the product designation, then simply add the alteration code shown next to the drawings, along with the angle +.020 +.020 -.005 desired. Example: VJXP 37 LL075275 P.250 XS20.04 A5°. -.005

0°

A°

90°

0°

A°

www.daytonprogress.com

Dayton Progress Corporation

Global leader in providing fabrication and stamping solutions

Form 905

3/13

www.daytonprogress.com

a MISUMI Group Company

Long-lasting Punches, Pilots, Die Buttons, & Retainers

a MISUMI Group Company

Top-rate performance, reduced maintenance, exceptional value

Kommercial Punches, Pilots, Die Buttons, and Retainers Product Applications

Ordering Information

Dayton Kommercial Punches, Pilots, Die Buttons, and Retainers (inch) are built to exacting tolerances; are long-lasting, top-rated performers; help reduce downtime and minimize maintenance costs; and have a wide range of applications in various high-demand industries, including automotive and major appliance manufacturing.

Each page contains detailed instructions on how to order specific Dayton Kommercial products. Individual product drawings show product shape, dimensions, tolerances, and concentricity. When ordering, you are asked to specify quantity, type, shank and length codes (for example), and other applicable data.

Dayton Kommercial punches add longer tool life and improve finished part quality. For example, Dayton Jektole ® Punches (slug ejection punches) provide increased punch to die button clearance, and can triple the number of cycles between regrinds. Dayton’s unique Keeper Key allows sharpening of the punch and ejector pin as a unit, saving the time it normally takes to disassemble and reassemble pins, springs, and screws. Dayton’s Kommercial product line includes: Dayton Jektole ® Punches; Regular Punches; Countersink Punches; Punch Blanks; Straight Punches; Regular Pilots; Positive Pick-Up Pilots; Compact Positive Pick-Up Pilots; Die Buttons; Retainers; and Locking Devices. Both standard sizes and standard alterations are shown in this catalog. Urethane Strippers— complementary die component products which dampen punch vibration and help prevent premature punch failure—are also shown. Dayton Slug Control is a guaranteed method for reducing the risk of pulling slugs to the die surface during withdrawal of the punch. A series of grooves is designed inside the die button (see drawing). There, the slugs are trapped until they fall freely through the relief. The use of Dayton Slug Control has no effect on hole size, and will not require any changes in current regrind practices.

In the example below, the type specified is “KPR.” “K” stands for Kommercial, “P” stands for punch, and “R” stands for rectangle. 75 is the press-fit diameter, which is coded by the first two digits of the decimal equivalent (.750). “S” designates the “B” standard point length. 275 is the overall length, coded by inches and quarter-inches (2.75). Finally, P.700 and W.250 represent the point or hole size dimensions.

HOW TO ORDER D

P B L

Qty. Type

5 KPR

75 S

275

P.700 W.250

Standard Alterations Punches, die buttons, and retainers are available in sizes other than those listed in the catalog. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P and W dimensions are outside the standard range, an “X” is placed in front of the P or W dimension, e.g., “XP” and/or “XW.” If the point length is other than standard, designate “XB” for the point length. See the foldout tabs in the individual product sections for these and other special order designations. XP P

® Jektole is a registered trademark of Dayton Progress Corporation. All Triliteral Designators are trademarks of Dayton Progress Corporation.

Dayton Progress Corporation

www.daytonprogress.com

Contents Punches

Die Buttons

Standard Shapes X

KD_ & KH_ Die Buttons

K V

XO J H

R K

R O N J

Y_ Z KJ Jektole

K L

4, 5

Round/Shape

Product Designation 18

Headless/Headed

KN_ & KR_ Die Buttons Tapered Relief

Each page contains detailed instructions on how to order specific Dayton Kommercial products. In addition, use the following chart to define the product as a part number. Example:

KPR

Line Product Shape

KP_ Regular

6, 7

Round/Shape

275

Headless/Headed

8, 9

Regular

Type

Retainers PRT for Single Head Pilot

True LocationTM

Code

10, 11

12, 13

Compact Positive Pick-Up

KJB & KPB Punch Blanks ®

Jektole / Regular

KPG Countersink

Miscellaneous/Other Classified Shapes

22, 23

Form Shapes

24, 25

Jektole® Data

Round

Locking Devices

KWX & KCX Clospace Round

www.daytonprogress.com

Length

S 275

Catalog Number

Point or Hole Size

P.700, W.250

Dimensions As Specified

Code

.1250 .1875 .2500 .3125 .3750 .4375

50 62 75 87 100 125

.5000 .6250 .7500 .8750 1.0000 1.2500

150 175 200 225 250 275

1.5000 1.7500 2.0000 2.2500 2.5000 2.7500

Classified Shapes Classified shapes (83 common shapes, no detailing required) are available on all punches and die buttons as indicated in this catalog. See pp. 22, 23 for more information and special instructions. Also, see individual product pages and p. 27 for additional information on orientation and views.

Clearance ➊ .007 max fillet on the punch — matching corner shape on the die button.

➋ .007 max fillet on the die button

Round

Overall Length L Coded by whole number and the first two digits of dec. equiv. (2.750)

Normal grinding methods produce:

Key Flats / Dowel Slots

KUX Straight

S=Standard Alt. lengths available

Diameter (D) is shown on the order as a two- or threedigit code. To convert the shank diameter to the appropriate code, use the following chart. 12 18 25 31 37 43

Positive Pick-Up

KUAC/KPAC Pilots

“B” Point Length

KD_ & KH_ EDM Button Blanks 20 KPR

KPA Pilots

Press-Fit Dia. D (shank diameter) Coded by the first 2 digits of decimal equivilent (.750)

Product Series

KPT Pilots

K for Kommercial P for Punch (Regular) R for Rectangle

Urethane Strippers

Shear Angles

— matching corner shape on the punch.

Dayton Progress Corporation

Head Dim. T .125 .125 .125 .188 .188 .188 .250 .250 .250 .250 .250 .250 .250 .250 .250 .250

5 6

Jektole Punches

Fillet .01 .02 Type

KJ_ Material Steel: A2, M2, RC 60-63 Heads RC 40-55 (1" and smaller) .0005 .0005 P to D Round P +– .0000 .001 P to D Shape P, W ± .0005

Standard Alterations

Press-In Lead

+.0002

D +.0005

KJX

KJO

KJR

KJK

Jektole Punches ®

KJL

KJH

KJJ

.5R

+.00 –.01

D+.125

+.01 –.00

.02 L ++.00

B +–.06 .00

KJN

KJV

➊ Check your P&W dimensions

KJY

KJZ R=G 2

to be certain the diagonal G does not exceed the maximum shown.

Surface Coatings

Jektole® punches permit doubling punch to die button clearance; produce up to three times the number of hits between sharpenings; and reduce burr heights.

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.

HOW TO ORDER

➋ Sharp corners are typical. To assure proper clearance, Dayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is .005 or less.

Head Point Length B PointRound Length B Round Shape Shape L L Shank Code Range Min. Min.Min.Range Max. Min. Min. Max. ANSI Alternate Dim. ANSIMin. Alternate 1.50XW 1.75 W 2.00P/G 2.25 2.50 1.50 2.75 1.75 3.00 2.00 3.25 2.25 3.50 2.50 3.75 2.75 4.00 3.00 4.25 3.25 4.50 3.50 3.75 4.00 4.25 4.50 SD B C T D ES XP B C PD E XWXP W P/G P .062.1875 .062.1874 .062 .062- .1875 .050 .75 18 .125 .43 .050 .75 .062- .1874 .062 .43 .1875 150.080 175.093- .2500 150 175 .093.2500 .093.2499 .080 .75 25 .125 .50 .080 .75 .093- .2499 .080 .50 .2500 200.3125 200 .3125 .125- .3124 .115 .125.3124 .115 .125.115.125.75 1.00* .75 1.00* .56 31 .125 .56 .115 .3125 .3750 .187- .3749 .158 .3749 .158 .187- .3750 .158.187-.187.75 1.00 .75 1.00 .62 37 .188 .62 .158 .3750 225 225 .4375 .187- .4374 .158 .4374 .158 .187- .4375 .158.187-.187.75 43 .188 .75 .158 1.00 .4375 1.00 .5000 .250- .4999 .158 .250.4999 .158 .187- .5000 .158.187.81 50 .188 .81 .158 1.00 .5000 1.00 .250.6250 .6249 .235 .375.6249 .235 .250- .6250 .235 1.25 .93 .235 .375-1.25 .93 .6250 62 .250 .312.7500 .7499 .235 .500.7499 .235 .312- .7500 .300 1.25 1.06 .300 .500-1.25 1.06 .7500 75 .250 250 275 300 325 350 250 375 275 400 300 325 350 375 400 .312.8750 .235 .8749 .562.8749 .235 .312- .8750 .350 1.25 1.50 1.50 1.12 1.12 .350 .562-1.25 .8750 87 .250 425 450 425 450 .312-1.0000 .235 .687- .9999 .235 .312-1.0000 .400 1.50 1.25 1.25 .400 .687- .9999 1.0000 100 .250 1.50 .312-1.2500 .281 .625-1.2499 .281 .312-1.2500 .450 1.50 1.25 1.25 .450 .625-1.2499 1.2500 125 .250 1.50 .312-1.5000 .281 .750-1.4999 .281 .312-1.5000 .450 1.50 1.25 1.25 .450 .750-1.4999 1.5000 150 .250 1.50 .350-1.7500 .281 1.000-1.7499 .281 .350-1.7500 .450 1.50 1.25 1.25 .450 1.000-1.7499 1.7500 175 .250 1.50 .400-2.0000 .281 1.187-1.9999 .281 .400-2.0000 .450 1.50 1.25 1.25 .450 1.187-1.9999 2.0000 200 .250 1.50 .450-2.2500 .281 1.375-2.2499 .281 .450-2.2500 .450 1.50 1.25 1.25 .450 1.375-2.2499 2.2500 225 .250 1.50 .500-2.5000 .281 1.625-2.4999 .281 .500-2.5000 .450 1.50 1.25 1.25 .450 1.625-2.4999 2.5000 250 .250 1.50

Features/Benefits

Specify: Qty.

Type

Example: 6

KJX

D Code

C225

P (or P&W)

Steel

P.204

Note: The location of a ** ® ® ** standard Jektole Jektole key flat is at 0°. See p. 27 for more Code 4.75 5.00 5.25 Code 5.50 4.755.75 5.006.00 5.256.25 5.506.50 5.756.75 6.007.00 6.25Group 6.50 6.75 7.00 Group information on flats and dowel slots. 18 18 J2 J2 L

25 31 37 43 50 62 75 87 100 125 150 175 200 225 250

475

500

25 31 37 43 50 62 75 87 525 550 475 575 500 600 525 550 575 600 100 625 625 125 150 650 175 675 700 200 225 250

*Not available on 1.50 overall length. **See p. 26 for additional information.

90° Reflected View

J3 J4 J6 J6 J6 J9 J9 J9 J9 J12 J12 650 J12 J12 J12 J12

J3 J4 J6 J6 J6 J9 J9 1 Day J9 J9 J12 J12 J12 675 700 J12 J12 J12

0° (X2)

P D 2

and W Dimensions XB XP, XW PSmaller than Standard

Jektole® punches are available in sizes other than those shown in the chart to the left.

Code / Delivery

+ 3 days XN —DayTride + 3 days XNT —DayTiN® + 4 days XAN —DayTAN™ + 3 days XCN —TiCN +12 days XNM + 8 days XNP + 1 days XCR —DayKool™ + 7 days CRN XNA —ZertonPlus™ + 7 days XNAP—XNAProgress +12 days +12 days XCD ®

M2 M2 M2 M2 M2 M2 M2 M2 M2 M2 M2

XB B P

XW XB

Point Length

XBB

.500- .751- 1.001- 1.251- 1.501- 1.626- .500- .751- 1.001- 1.251- 1.501- 1.626.750 1.000 1.250 1.500 1.625 2.000 .750 1.000 1.250 1.500 1.625 2.000

Code Type

Min. P (Rounds)

Min. W (Shapes)

18 KJ_ .050 .058

.062 .093

25 KJ_ .080 .080 .080

.080 .093 .093

31 KJ_ .115 .115 .115 .115 .125 .187

.115 .115 .125 .172 .195 .187

37 KJ_ .158 .158 .158 .158 .158 .187

.158 .158 .158 .172 .195 .187

43 KJ_

.158 .158 .158 .158 .187

.158 .158 .172 .195 .187

50 KJ_

.158 .158 .158 .158 .187

.158 .158 .172 .195 .187

62 KJ_

.235 .235 .235 .235 .235

75 KJ_

.300 .300 .300 .300 .250

.235 .235 .235 .235 .250

87 KJ_

.350 .350 .350 .350 .250

.235 .235 .235 .235 .250

100 KJ_

.400 .400 .400 .400 .250

.235 .235 .235 .235 .250

Overall Length Shortened Stock removal from point end which shortens B length.

Precision Overall Length Same as XL except overall length is held to ±.001.

Length Shortened XLB Overall B length maintained. (min. shank length .75)

.75 Min.

DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability.

Standard Alterations

When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P and W dimensions are outside the standard range, an “X” is placed in front of the P or W dimension, e.g., “XP” and/or “XW.” If the point length is other than standard, designate “XB” as the point length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators.

For XBB, add three days to delivery.

Point Length Other than Standard

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals D +.000 – .001.

No Side Hole For air ejection. No cost.

Smaller Jektole Components See p. 26.

.200

LRB

SBR

.100

D Example: .500 .400 .300 .200 .100 D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

www.daytonprogress.com

Dayton Progress Corporation

ead Dim. T 25 25 25 25 88 88 88 50 50 50 50 50 50 50 50 50 50

8 7

Regular Punches

Standard Alterations Regular Punches

Type

KP_

Material Steel: A2, M2, RC 60-63 Heads RC 40-55 (1" and smaller) + .0005 – .0000

Round P Shape P, W ± .0005

➊ Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

R=G 2

Features/Benefits

Surface Coatings

Regular Kommercial punches provide three times better alignment than other major brands; offer longer tool life; and can significantly improve finished part quality.

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.

HOW TO ORDER

➋ Sharp corners are typical. To assure proper clearance, Dayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is .005 or less.

.0005 P to D .001 P to D

Specify: Qty.

Type

D Code

Example: 9

KPL

100

E350

P (or P&W)

Steel

P.872, W.401 A2

and W Dimensions XB XP, XW PSmaller than Standard

Point Length B Point Round Length B Round Shape Shank Code Head Dim. ANSI ANSI Alternate Min. Alternate Range Min.Min. Min. Max. Range XW XPW P/GP 1.50 S DB C DT E S XPB CP D E .062-.062.1250.1249 .75 .75 .062- .1249 .062.042 .43.1250 .43.042 12 .125 .062- .062.1875.1874 .75 .75 .062- .1874 .062.042 .43.1875 .43.042 18 .125 150 .093-.062.2500.2499 .75 .75 .062- .2499 .062.062 .50.2500 .50.062 25 .125 .125- .093.3125.3124 .75 1.00* .75 .0931.00* .3124 .062.062 .56.3125 .56.062 31 .125 .187- .125.3750.3749 1.25** .080.062 .75 1.00 .75 .1251.00 .3749 .62.3750 37 1.25** .188 .62.062 .187- .187.4374.4374 1.25 .158.158 1.00 .4374 .75.4375 1.00 43 1.25 .188 .75.158 .187.187- .250.5000.4999 1.25 .158.158 1.00 .4999 .81.5000 1.00 50 1.25 .188 .81.158 .250.250-.375.6250.6249 .235.235 1.25 1.50 .93.6250 62 1.25 .250 1.50.93.235 .375- .6249 .312- .500.7500.7499 .235.300 1.25 1.50 1.06.7500 75 1.25 1.06.300 .500- .7499 .250 1.50 .312- .562.8750.8749 .235.350 1.25 1.50 1.12 .8750 87 1.25 1.12.350 .562- .8749 .250 1.50 .312-1.0000 .235.400 .625- .9999 1.25 1.25.400 .625- .9999 1.50 1.0000 100 .250 1.50 .312-1.2500 .250.450 .625- 1.2499 1.25 1.25.450 .625- 1.2499 1.50 1.2500 125 .250 1.50 .312-1.5000 .250.450 .750- 1.4999 1.25 1.25.450 .750- 1.4999 1.50 1.5000 150 .250 1.50 .350-1.7500 .250.450 1.000- 1.7499 1.25 1.25.450 1.000- 1.7499 1.50 1.7500 175 .250 1.50 .400-2.0000 .250.450 1.187- 1.9999 1.25 1.25.450 1.187- 1.9999 1.50 2.0000 200 .250 1.50 .450-2.2500 .250.450 1.375-2.2499 1.25 1.25.450 1.375-2.2499 1.50 2.2500 225 .250 1.50 .500-2.5000 .250.450 1.625-2.4999 1.25 1.25.450 1.625-2.4999 1.50 2.5000 250 .250 1.50 *Not available on 1.50 overall length. **Not available on 1.75 overall length.

Shape L L Min. Min. Max. 1.75 2.00 2.25 2.50 1.50 2.75 1.75 3.00 2.00 3.25 2.25 3.50 2.50 3.75 2.75 4.00 3.00 4.25 3.254.50 3.50 3.75 4.00 4.25 4.50 XW W P/G .062 .062- .1250 .062 .062- .1875 .062 175 .093- .2500 150 175 200 .3125 200 .062 .125.080 .187- .3750 225 225 .158 .187- .4374 .158 .187- .5000 .235 .250- .6250 250375 275400 300 325 350 375 400 .235 .312- .7500250 275 300 325 350 425 450 425 450 .235 .312- .8750 .235 .312-1.0000 .250 .312-1.2500 .250 .312-1.5000 .250 .350-1.7500 .250 .400-2.0000 .250 .450-2.2500 .250 .500-2.5000

L Code 12 18 25 31 37 43 50 62 75 87 100 125 150 175 200 225 250

Code 4.75 5.00 5.25 5.504.75 5.755.00 6.005.25 6.255.50 6.505.75 6.756.00 7.006.25 6.50 6.75Note: 7.00The standard location of a key flat is at 0°. See p. 27 for more 12 18 information on flats and dowel slots.

475

500

25 31 37 43 50 62 75 475 500 525 87550 575 600 525 550 575 600 100 625 650 675 700 625 125 150 175 200 225 250

Min. XP, XW applies to S point length. (See Standard Alterations.)

90°

Reflected View 0° (X2)

P D 2

650

1 Day

675

700

Standard Alterations Regular Kommercial punches are available in sizes other than those shown in the chart to the left. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P and W dimensions are outside the standard range, an “X” is placed in front of the P or W dimension, e.g., “XP” and/or “XW.” If the point length is other than standard, designate “XB” as the point length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators.

For XBB and X3B, add three days to delivery. .75 XB Min. B

DayTride® (XN)—a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73.

M2 M2 M2 M2 M2 M2 M2 M2 M2 M2 M2

XW XB

Point Length

XBB

X3B

XBB

.500- .751- 1.001- 1.251- 1.501- 1.626- 2.001- 2.501- .500- .751- 1.001- 1.251- 1.501- 1.626.750 1.000 1.250 1.500 1.625 2.000 2.500 3.000 .750 1.000 1.250 1.500 1.625 2.000

Code Type

Min. P (Rounds)

Min. W (Shapes)

18 KP_ .042 .058 .075 .093

.062 .062 .093 .125

25 KP_ .062 .062 .080 .093

.062 .062 .093 .125

31 KP_ .062 .062 .093 .093 .125 .187

.062 .093 .093 .125 .195 .187

37 KP_ .062 .062 .093 .125 .125 .187 .250 .312 .080 .109 .125 .125 .195 .187 43 KP_

.062 .093 .125 .125 .187 .250 .312

.109 .125 .125 .195 .187

50 KP_

.125 .125 .125 .125 .187 .250 .312

.125 .141 .172 .195 .187

62 KP_

.235 .235 .235 .235 .235 .312 .375

.235 .235 .235 .235 .250

75 KP_

.300 .300 .300 .300 .300 .343 .406

.235 .235 .235 .235 .250

87 KP_

.350 .350 .350 .350 .400 .400 .437

.235 .235 .235 .235 .250

100 KP_

.400 .400 .400 .400 .400 .400 .437

.235 .235 .235 .235 .250

XT TT

.75 min. (Ref.)

XL LL L

Overall Length Shortened Stock removal from point end which shortens B length.

Precision Overall Length Same as XL except overall length is held to ±.001.

Length Shortened XLB Overall B length maintained. (min. shank length .75)

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals D +.000 – .001.

.200

LRB

Material

Code / Delivery

Point Length Other than Standard

SBR

.100

.500 .400 .300 .200 .100 P Example: D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

www.daytonprogress.com www.daytonprogress.com

Dayton Progress Corporation

Head Dim. T .125 .125 .125 .125 .188 .188 .188 .250 .250 .250 .250

9 10

Regular Pilots

Standard Alterations Regular Pilots

Type

KPT KPT

Surface Coatings

Regular Kommercial pilots are built to exact tolerances; the parabolic point shape allows for smooth pick-up action; and pilots offer a wide range of unique punching and fabrication applications.

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.

Material Steel: A2, M2, RC 60-63 Heads RC 40-55 .0005 .0005 P to D Round P +– .0000

HOW TO ORDER

Specify:

Qty.

Example: 2

L Point Length B PointRound Length B Round L Shank Code Head Dim. ANSIMin. ANSI Alternate Alternate Range Min. Range 1.50 1.75 2.00 2.25 1.50 2.50 1.75 2.75 2.00 3.00 2.25 3.25 2.50 3.50 2.75 3.75 3.00 4.00 3.25 4.25 3.50 4.50 3.75 4.00 4.25 4.50 XP P S DB C DT ES XP B C PD E .041 .061- .1250 .75 12 .125 .43 .041 .75 .061- .1250 .43 .1250 .041 .061- .1875 .75 18 .125 .43 .041 .75 .061- .1875 .43 .1875 150 150 175 .092- .2500 .061175 .75 25 .125 .50 .061 .75 .092- .2500 .50 .2500 .061 .092- .3125 .75 1.00* .75 .0921.00* .3125 .56 31 .125 .56 .061 .3125 200 200 .061 .124- .3750 1.25** .75 1.00 .75 .1241.00 .3750 .62 37 1.25** .188 .62 .061 .3750 225 225 250 275 300 325250350275375300400325 350 375 400 .092 .186- .4375 1.25 1.00 .4375 .75 43 1.25 .188 .75 .092 .186.4375 1.00 425 450 425 450 .186.5000 .186.5000 .124 .81 50 1.25 .188 .81 .124 1.00 1.25 .5000 1.00 * * * * * .234 .374- .6250 1.25 1.50* .234 .374- .6250 .93 .93 62 1.25 .250 1.50 .6250 .25 1.50 .299 .499- .7500 1.06 1.06.299 .499- 1.7500 75 1.25 .250 1.50 .7500 1.25 1.50 .349 .561- .8750 1.12 1.12 .349 .561- .8750 87 1.25 .250 1.50 .8750 1.25 1.25.399 .624-1.00001.50 .399 .624-1.0000 1.0000 100 .250 1.50 *Not available on 1.50 overall length. **Not available on 1.75 overall length.

***Not available on 2.00 overall length.

L Code 12 18 25 31 37 43 50 62 75 87 100

Type

D Code

KPT

C250

P.390

Steel

Code 4.75 5.00 5.25 5.50 4.75 5.75 5.00 6.00 5.25 6.25 5.50 6.50 5.75 6.75 6.00 7.00 6.25 6.50 6.75 7.00

475

500

12 18 25 31 37 43 475 500 525 50550 575 600525 550 575 600 62 625 650 675 700625 75 87 100

1 Day 650

675

700

Standard Alterations

Min. XP applies to S point length. (See Standard Alterations.)

Regular Kommercial pilots are available in sizes other than those shown in the chart to the left. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P dimension is outside the standard range, an “X” is placed in front of the P dimension, e.g., “XP.” If the point length is other than standard, designate “XB” as the point length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators.

Dimensions XP PSmaller than Standard

Features/Benefits

For XBB and X3B, add three days to delivery.

DayTride® (XN)—a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73. DayTiN® (XNT)—applied via PVD (physical vapor deposition). Provides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. Approx. hardness: *Vickers 2300. DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400. TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000. XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000. XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100. DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers 1800-2100.

Point Length Other than Standard

.75 Min.

XB B

XBB

Point Length

.500.750

.751- 1.001- 1.251- 1.5011.000 1.250 1.500 1.625

Code 18 25 31 37 43 50 62 75 87 100

.050 .061 .061 .092 .092 .124 .234 .299 .349 .399

.057 .061 .061 .092 .092 .124 .234 .299 .349 .399

Type KPT KPT KPT KPT KPT KPT KPT KPT KPT KPT

L XL LL

Min. P .074 .079 .092 .092 .092 .124 .234 .299 .349 .399

(Rounds) .092 .092 .092 .124 .124 .157 .124 .157 .124 .157 .234 .234 .299 .299 .349 .349 .399 .399

X3B

1.6262.000

2.0012.500

2.5013.000

.186 .186 .186 .186 .234 .299 .399 .399

.249 .249 .249 .374 .342 .399 .399

.311 .311 .311 .374 .405 .436 .436

XH XT TT

.75 min. (Ref.)

Overall Length Shortened Stock removal from point end which shortens B length.

Length Shortened XLB Overall B length maintained. (min. shank length .75)

ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200.

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals D +.000 – .001.

Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness *Vickers 2500. Material

Code / Delivery

M2 M2 M2 M2 M2 M2 M2 M2 M2 M2 M2

.200

LRB

SBR

.100

.500 .400 .300 .200 .100 P Example: D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

www.daytonprogress.com

Dayton Progress Corporation

Positive Positive Pick-Up Pick-Up Pilots Pilots

Type Type

Standard Alterations

Positive Pick-Up Pilots

05 05

Positive Pick-Up Pilots

KPA KPA

Features/Benefits

Surface Coatings

Dayton Kommercial positive pick-up pilots provide smoother pick-up without the risk of distorting the hole; in addition, the unique design moves the stock farther than conventional pilots.

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.

KPA

Material Material Steel:Steel: M2, RC M2,60-63 RC 60-63 Heads Heads RC 40-55 RC 40-55 .0005 + .0005 .0005 P.0005 to D P to D Round Round P +– .0000 P – .0000

Geometry provides smoother pick-up without risk of distortion of hole.

HOW TO ORDER

Specify:

Qty.

Example: 4 If youIfrequire you require a length a length other other than shown, than shown, designate designate “XL” (original “XL” (original B length B length will bewill maintained). be maintained). Example: Example: You require You require a length a length of 3.600. of 3.600. OrderOrder 375, then 375, show then show XL 3.600. XL 3.600. See “How See “How to Order” to Order” example example on theonnext the page. next page. XL is XL available is available downdown to 1.375. to 1.375. Note Note shankshank lengthlength limitation limitation of .75.of .75. (B length (B length may be may shorter be shorter than shown than shown whenwhen XL is XL under is under the shortest the shortest lengthlength shown.) shown.) ThereThere is no is additional no additional charge charge for XL. for XL.

Type D Code

KPA

100

C525 P.875

Alt.

Steel

XL3.600

Greater positioning— moves stock farther than conventional pilots.

.0977 .18 .0977 .18 .0977 .061 .1875- .1875 .050 .050- .061 .75 .75 - .1875 .18.050 .43 .061 .1432 .25 .1432 .25 .1432 .061 .2500- .2500 .061 .061- .061 .75 .75 - .2500 .25.061 .50 .061 .1883 .31 .1883 .31 .1883 .092 .3125- .3125 .061 .061 - .092 .75 .75 - .3125 .31.061 .56 .092 250 250 275 275 .2342 .37.092 .37 .2342 .37 .2342 .186 .186 .3750-275 .3750 .092 .092-250 .75 1.00* .75- .3750 1.00* .62 .186 .2793 .43.092 .43 .2793 .43 .2793 .4375 .186 .4375- .4375 .092 .092- .186 .75 1.00 .75- 1.25** 1.00 1.25** .75 .186 300 325 350 375300400300 325425325 350450350 375475375 400500400 425 425 450 450 475 .3252 .50.124 .50 .3252 .50 .3252 .50001.25 .249 .5000- .5000 .124 .124 - .249 1.00 -1.25 1.00 .81 .249 .4162 .62.234 .62 .4162 .62 .4162 .6250 .311 .6250- .6250 .234 .234- .311 1.50 1.50 1.00 - 1.25 1.00 1.25 .94 .311 .5072 .75.299 .75 .5072 .75 .5072 .75001.25 .436 .7500- .7500 .299 .299- .436 1.50 1.50 1.06 .436 -1.25 .5982 .87.349 .87 .5982 .87 .5982 .87501.25 .561 .8750- .8750 .349 .349- .561 1.50 1.50 1.12 .561 -1.25 .6892 .6892 .6892 1.00.399 1.00 1.00 .749-1.0000 .399 .399 .749-1.0000 1.50 1.50 1.25 1.25 1.25 .749-1.0000

*Not available *Not available on 1.50 on overall 1.50 length. overall length. **Not available **Not available on 1.75 on overall 1.75 length. overall length.

18 25 31 37 43 475 500 500 50 62 75 87 100

525

550

18 18 25 25 31 31 37 37 43 43 50 525 575 50600525 550 550 575 575 600 600 62 62 625 650 675 700625 625 650 650 675 75 75 87 87 100 100

N =[(P-.057)/.728]+.132 N =[(P-.057)/.728]+.132 when “P” when dimension “P” dimension is less is than less“Pn” than shown “Pn” shown in chart. in chart.

Standard Alterations 675 700 700

Kommercial positive pick-up pilots are available in sizes other than those shown in the chart to the left. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P dimension is outside the standard range, an “X” is placed in front of the P dimension, e.g., “XP.” If the point length is other than standard, designate “XB” as the point length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators.

Dimensions XP PSmaller than Standard

Point Length Other than Standard

For XBB and X3B, add three days to delivery.

Head Shank Head Head Code Code L L L L L L Round Round Round Shank Dim. Dim. Dim. 1 Day Alternate Alternate Range Min.PnMin. Range RangeN 3.00Pn Std. Std. Alternate Code 5.25 5.50 5.75 Code Code N 3.25 2.50 Pn3.50 2.50 2.75 3.75 2.75 3.00 4.00 3.00 3.25 4.25 3.25 3.50 4.50 3.50 3.75 4.75 3.75 4.00 5.00 4.00 4.25 4.25 4.50 4.50 4.75 4.75 5.00 5.00 T Std. T TS Min. 6.00 5.256.25 5.25 5.506.50 5.50 5.756.75 5.75 6.007.00 6.00 6.25 6.25 6.50 6.50 6.75 6.75 7.00 7.00 XP P 2.75 P SD B D C S CB P D C E D N XP E XP2.50 D E B .43 .125 .43 .1875.75 .1875 18 .125 18 .125 .75 .50 .125 .50 .2500 .2500 25 .125 25 .125 .56 .125 .56 .3125.75 .3125 31 .125 31 .125 1.00* .62 .188 .62 .3750.75 .3750 37 .188 37 .188 1.00 .75 .188 .75 .4375.75 .4375 43 1.25** .188 43 .188 1.00 .81 .188 .81 .5000 .5000 50 1.25 .188 50 .188 1.50 1.25 1.00 .94 .250 .94 .6250 .6250 62 .250 62 .250 1.50 1.25 1.06 .250 1.06 .7500 .7500 75 .250 75 .250 1.50 1.12 .250 1.12 .8750 .8750 87 1.25 .250 87 .250 1.50 1.25 1.25 .250 1.25 1.00001.0000 100 100 .250 .250

12 11

10 10

XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000. XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100. DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers 1800-2100. ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200. XNAProgress (XNAP)—ultra-hard PVD coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness: *Vickers 3200. Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness *Vickers 2500. Material

Code / Delivery

M2 M2 M2 M2 M2 M2 M2 M2 M2 M2 M2

Point Length

.500.750

.7511.000

Code 18 25 31 37 43 50 62 75 87 100

.050 .061 .061 .092 .092 .124 .234 .299 .349 .399

.057 .061 .061 .092 .092 .124 .234 .299 .349 .399

Type KPA KPA KPA KPA KPA KPA KPA KPA KPA KPA

1.001- 1.251- 1.5011.250 1.500 1.625

Min. P (Rounds) .092 .074 .079 .092 .092 .092 .124 .092 .124 .157 .092 .124 .157 .124 .124 .157 .234 .234 .234 .299 .299 .299 .349 .349 .349 .399 .399 .399

XBB

X3B

1.6262.000

2.001- 2.5012.500 3.000

.186 .186 .186 .186 .234 .299 .399 .399

.249 .249 .249 .311 .342 .399 .399

.311 .311 .311 .374 .405 .436 .436

L XL XH XT TT

.75 min. (Ref.)

Overall Length Shortened See note p. 10.

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals D +.000 – .001.

.200

LRB

SBR

.100

.500 .400 .300 .200 .100 P Example: D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Dayton Progress Progress Corporation Corporation

www.daytonprogress.com www.daytonprogress.com www.daytonprogress.com

Dayton Progress Corporation

14 13

Compact Positive Pick-Up Pilots

Compact Positive Pick-Up Pilots .01 .02

Type

KUAC Straight

Compact Pilots

.01 .02

P +.0003 -.0000

+.00 -.01 +.01 -.00

Standard Alterations

Type

KPAC Pointed

+.01 -.00

Type

T .125 .125 .188 KUAC .188 Straight .188 .250 .250 .250 .250

H .375 .438 .500 .562 .625 .750 .875 1.000 1.125

Range P

.1865 - .2500 .2501 - .3130 .3131 - .3750 .3751 - .4380 .4381 - .5000 .5001 - .6250 .6251 - .7500 .7501 - .8750 .8751 -1.0000

.25 .31 .37 .43 .50 .62 .75 .87 1.00

.625

.750

.875

*L 1.00 1.125 1.250 1.375

Head Min. Type Shank D Code T XP H .2500 25 .125 .375 .092 .3125 31 .125 .438 .092 .3750 37 .188 .500 .092 KPAC .4375 43 .188 .562 .092 Pointed .5000 50 .188 .625 .124 .6250 62 .250 .750 .234 .7500 75 .250 .875 .299 .8750 87 .250 1.000 .349 1.0000 100 .250 1.125 .399

62 75

100

112

125

137

*Any length is available within catalog range. Specify “XL” and length.

*N =[(P-.057)/.728]+.132 when “P” dimension is less than “Pn” shown in chart.

Range P .1650 - .2499 .2100 - .3124 .2550 - .3749 .3000 - .4374 .3450 - .4999 .4400 - .6249 .5300 - .7499 .6200 - .8749 .7100 - .9999

.25 .31 .37 .43 .50 .62 .75 .87 1.00

.1432 .1883 .2342 .2793 .3252 .4162 .5072 .5982 .6892

Specify:

Qty. Type

Example: 25 KUAC 11 KPAC

D Code

Alt.

Steel

— 62

87 100

.4380 .6200

XL.695 —

A2 A2

Standard Alterations Kommercial compact positive pick-up pilots are available in sizes other than those shown in the charts on pp. 12, 13. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P dimension is outside the standard range, an “X” is placed in front of the P dimension, e.g, “XP.” If the L1 (KPAC only) is other than standard, designate “XBR” as the variable length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators.

2 Days

.0005

**L .625 .750 .875 1.00 1.125 1.250 1.375 62 75

100

112

125

**Any length is available within catalog range. Specify “XL” and length. The L1 .12 is maintained. Because L1 .12 is standard, use alteration code “XBR” for different length (0.060 min.).

Dayton Kommercial compact positive pick-up pilots—mounted in a guided stripper—provide exceptional resistance to lateral deflection. A typical longer pilot may have several inches of exposed, unsupported surface. As bending or forming takes place, this lateral deflection can create excessive forces on the pilot. Sometimes, the strength of the pilot—as well as the function of the other die set components—can be compromised. Dayton compact pilots provide virtually no unsupported surface that is susceptible to sideways movement, stress, or wear. Pilots always maintain the proper extension, and there is no need to move or adjust the pilot during regrinding. Dayton compact pilots are rigid during use; last longer; and are ideally suited for high-demand applications.

Surface Coatings

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. DayTride® (XN)—a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73.

+.03 -.00

.12

+.02 -.00

Features/Benefits HOW TO ORDER

.12R

-.0000

.12R

Material Steel: A2, M2, RC 60-63 P to D

Head

P +.0005

+.00 -.01

+.02 -.00

Material Steel: A2, M2, RC 60-63

+.0002 +.0005

137

(L1)

TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000.

P Dimension Smaller than Standard

XBR

L1 Longer than Standard

.12R is maintained.

XT TT

“L” Shortened Stock removal from point end. L1 length is maintained.

Thinner Head than Standard .12R end which shortens Stock removal from head overall length.

Precision Head Thickness Same as XT except head Lthickness tolerance 1 is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals H +.000 – .001.

(L1)

Code / Delivery

M2 M2 M2 M2 M2 M2 M2 M2 M2 M2 M2

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

www.daytonprogress.com

Dayton Progress Corporation

15 16

15 15

14 14

Punch PunchBlanks Blanks

Countersink Countersink Punches Punches

Jektole Jektole /Regular /Regular ®

TypeType

KJB KJB Jektole Jektole ®

Type Type

KPG KPG

Steel: Steel: A2, M2, A2, RC M2, 60-63 RC 60-63 HeadsHeads RC 40-55 RC 40-55

.0005 .0005 .0005 RoundRound P +– .0000 P +– .0000

P to .0005 D P to D

Material Material

Steel: Steel: A2, A2, M2,M2, RC RC 60-63 60-63 Heads Heads RC RC 40-55 40-55

Head Head ShankShank Code Code Dim. Dim. D D T TS

Point Length Length B B L L .2500 .2500 25 .125 25 HeadHead Point ** Jek** Shank Shank Code Code JekTypeType ® ® Dim.Dim. ANSI ANSI Alternate Alternate .3125 .3125 31 .125 31 toletole 1.50 1.50 1.75 1.75 2.002.00 2.252.25 2.502.50 2.75 2.75 3.00 3.00 3.25 3.25 3.50 3.50 3.75 3.75 4.00 4.00 4.25 4.25 4.50 4.50 4.75 4.75 5.00 5.00 5.25 5.25 5.50 5.50 5.75 5.75 6.00 6.00 6.25 6.25 6.50 6.50 6.75 6.75 7.00 7.00 Grp.3750 Grp .3750 D D T T S SB B C CD DE E 37 .188 37 J2 .5000 J2 .75 .75 .43 .43 .1875 .187518 18 .125.125 .5000 50 .188 50 KJBKJB J3 .6250 J3 150 150 .75 .75 .50 .50 .2500 .2500 25 25 .125.125 .6250 62 .250 62 175 175 J4 .7500 J4 .75 1.75 .00*1.00* .56 .56 .3125 .3125 31 31 .125.125 .7500 75 .250 75 200 200 J6 .8750 J6 225 225 .75 1.75 .00 1.00 .62 .62 .3750 .3750 37 37 .188.188 .8750 87 .250 87 J61.0000 J6 1.0000 .75 .75 1.00 1.00 .4375 .4375 43 43 .188.188 100 100 .250 250 250 275 275 300 300 325 325 350 350 375 375 400 400 J6 J6 .81 .81 1.00 1.00 .5000 .5000 50 50 .188.188 425 425 450 450 475 475 500 500 525 525 550 550 575 575 600 600 J9 J9 1.251.25 .93 .93 .6250 .6250 62 62 .250.250 625 625 HOW TO ORDER J9HOW J9 TO ORDER 1.251.25 1.061.06 .7500 .7500 75 75 .250.250 J9 J9 1.251.25 1.501.50 1.121.12 .8750 .8750 87 87 .250.250 650 650 Specify:Specify: Qty. Type Qty. J9 J9 1.501.50 1.251.25 1.0000 1.0000 100 100 .250.250 Example: Example: 6 KPG 6 .1250 .1250 12 12 .125.125 KPBKPB .1875 .1875 18 18 .125.125 150 150 175 175 .2500 .2500 25 25 .125.125 .3125 .3125 31 31 .125.125 200 200 225 225 .3750 .3750 37 37 .188.188 N/A N/A 250 250 275 275 300 300 325 325 350 350 375 375 400 400 N/A N/A .4375 .4375 43 43 .188.188 425 425 450 450 475 475 500 500 525 525 550 550 575 575 600 600 .5000 .5000 50 50 .188.188 .6250 .6250 62 62 .250.250 625 625 650 650 675 675 700 700 .7500 .7500 75 75 .250.250 .8750 .8750 87 87 .250.250 1.0000 1.0000 100 100 .250.250 3 Days3 Days

.050-.125 .050-.125 .125 150 .076-.140 .076-.140 .125 .090-.187 .090-.187 .188 SpecifySpecify .140-.250 .140-.250 .188 in .001"in .001" .200-.281 .200-.281 .250 increments increments .264-.359 .264-.359 .250 .312-.406 .312-.406 .250 .374-.500 .374-.500 .250

KPG 75

*Not*Not available available on 1.50 on 1.50 overall overall length. length. **See **See p. 26p.for 26additional for additional information. information.

HOW HOW TO ORDER TO ORDER

Specify: Specify: Qty. Qty. TypeTypeD Code D CodeL

L SteelSteel

Example: Example: 9 9 KJBKJB 37 37 B200 B200 A2 A2

Standard Standard Alterations Alterations Kommercial Kommercial punch punch blanks blanks are are available available in sizes in sizes other other thanthan those those shown shown in the in the chart chart above. above.

1 Day 1 Day

L L RangeRange S P P1.50 1.50 1.75 1.75 2.00 2.00 2.25 2.25 2.50 2.50 2.75 2.75 3.00 3.00 3.50 3.50 4.00 4.00

Type D Code D Code L

When When ordering, ordering, youyou are are asked asked to specify to specify different different designations designations for various for various non-standard non-standard dimensions. dimensions. For For example, example, if the if the L dimension L dimension is outside is outside the the standard standard range, range, an “X” an “X” is placed is placed in front in front of the of the L L dimension, dimension, e.g.,e.g., “XL.” “XL.”

75 300

Dayton Slug Control is a guaranteed method for reducing the risk of pulling slugs to the die surface during withdrawal of the punch. A series of grooves is designed inside the die button (see drawing). There, the slugs are trapped until they fall freely through the relief. The use of Dayton Slug Control has no effect on hole size, and will not require any changes in current regrind practices.

DayTiN® DayTiN® (XNT)—applied (XNT)—applied via PVDvia (physical PVD (physical vapor deposition). vapor deposition). Provides Provides extremeextreme hardness hardness (hard as(hard carbide) as carbide) and excellent and excellent lubricitylubricity when used when with used a lubricant. with a lubricant. Not recommended Not recommended for for stainless stainless steel, copper, steel, copper, or nickel. or nickel. Approx.Approx. hardness: hardness: *Vickers*Vickers 2300. 2300.

Material Material 05

Dayton Slug Control

Some catalog Some catalog products products can be can coated be coated to increase to increase hardness, hardness, reduce reduce galling, galling, and improve and improve wear and/or wear corrosion and/or corrosion resistance. resistance. DayTride® DayTride® (XN)—a(XN)—a low-costlow-cost surfacesurface application application that treats thatalltreats all exposedexposed surfaces. surfaces. Ideal forIdeal punches for punches and dieand buttons. die buttons. Provides Provides high dimensional high dimensional stability.stability. Approx.Approx. hardness: hardness: RC73. RC73.

TypeType

KPB KPB Regular Regular

Surface Surface Coatings Coatings

150 175

175 200

200 225

SSteel

300 P.275 P.275 2.450 2.450 A2

Steel

250 225

250 275

275 300

300 350

350 400

400

Features/Benefits Features/Benefits Precision Precision countersink countersink punches punches have an have accurate an accurate length length (±.001") (±.001") from under from under the head theto head the bottom to the bottom of of the countersink the countersink for precise for precise timing timing of the die. of the die.

DayTAN™ DayTAN™ (XAN)—ultra-hard, (XAN)—ultra-hard, high-aluminum high-aluminum PVD coating. PVD coating. AbsorbsAbsorbs shear stress shearand stress provides and provides high temperature high temperature resistance. resistance. for dual HSLA, dual phase, andsteels. TRIP steels. hardness: Ideal forIdeal HSLA, phase, and TRIP Approx.Approx. hardness: *Vickers*Vickers 3400. 3400. TiCN (XCN)—very hardthin PVD, film. Provides ultra hardness TiCN (XCN)—very hard PVD, film.thin Provides ultra hardness than carbide) and superior wear resistance. (harder (harder than carbide) and superior abrasiveabrasive wear resistance. hardness: Approx.Approx. hardness: *Vickers*Vickers 3000. 3000. XNM—PVD, solid film. Produces lower coefficient of friction XNM—PVD, solid film. Produces lower coefficient of friction thancoatings. other coatings. Provides excellent than other Provides excellent lubricity.lubricity. Approx.Approx. hard- hardness: *Vickers ness: *Vickers 2000. 2000. XNP—the for extrusion and forming XNP—the ultimateultimate coating coating for extrusion and forming applica-applications.works Alsowell works well in shaving operations. Tolerance is ± tions. Also in shaving operations. Tolerance is ± .0002. Approx. hardness: .0002. Approx. hardness: *Vickers*Vickers 3100. 3100. DayKool™ (XCR)—cryogenic steel conditioning DayKool™ (XCR)—cryogenic steel conditioning process,process, used used withthick hard, thick materials. Improves strength, primarilyprimarily with hard, materials. Improves strength, tough- toughness, and dimensional ness, and dimensional stability.stability. CrN (CRN)—excellent adhesion, high toughness, and good CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. applications areforming metal forming corrosion resistance. PrimaryPrimary applications are metal brass, bronze), metal die casting, and injection plastic injection (copper,(copper, brass, bronze), metal die casting, and plastic hardness: 1800-2100. molding.molding. Approx.Approx. hardness: *Vickers*Vickers 1800-2100. ZertonPlus™ (XNA)—excellent wear resistance, ZertonPlus™ (XNA)—excellent wear resistance, thermalthermal shock shock hot hardness. hardness stabilitystability and hotand hardness. Approx.Approx. hardness *Vickers*Vickers 3200. 3200.

Standard Standard Alterations Alterations Kommercial Kommercial countersink countersink punches punches are available are available in in sizes other sizes than otherthose than shown those shown in the chart in theabove. chart above. When When ordering, ordering, you are you asked are asked to specify to specify different different designations designations for various for various non-standard non-standard dimensions. dimensions. For example, For example, if the Pif dimension the P dimension is outside is outside the the standard standard range,range, an “X” an is placed “X” is placed in frontinoffront the of P the P dimension, dimension, e.g., “XP.” e.g., “XP.” If the point If thelength point length is other is other than standard, than standard, designate designate “XB” as “XB” the as point thelength. point length.

XNAProgress (XNAP)—ultra-hard PVD coating that absorbs XNAProgress (XNAP)—ultra-hard PVD coating that absorbs shear provides stress; provides excellent high-temperature resistance. shear stress; excellent high-temperature resistance. for stamping where tools are exposed to extreme Ideal forIdeal stamping where tools are exposed to extreme stress stress good alternative to TD coating the dimenprofiles.profiles. A good Aalternative to TD coating without without the dimensional changes associated that process. hardness: sional changes associated with thatwith process. Approx Approx hardness: *Vickers*Vickers 3200. 3200. Diamond Like Carbon (XCD)—combines high hardDiamond Like Carbon CoatingCoating (XCD)—combines high hardness an extremely low coefficient of friction. Good proness with an with extremely low coefficient of friction. Good protection against & adhesive wear. Approx. hardness tection against abrasiveabrasive & adhesive wear. Approx. hardness *Vickers*Vickers 2500. 2500.

Our guarantee: Use Dayton Slug Control in a stamping die now pulling slugs. If, for any reason, you are not completely satisfied, we will refund the full cost of the Slug Control alteration. (We cannot guarantee the retention of slugs when clearance exceeds 10% per side.) Ordering Dayton Slug Control is easy to specify and order. Simply add the information that is unique to your application to the die button catalog number. Please specify XSC for alteration and show material thickness (inches) and clearance per side (percentage). HOW TO ORDER

Catalog Number Inch VAX 62 100 P.250 Type D L P

Your Specs XSC MT.0125 CS 5 Alt. Mat’l Clear Code Thickness Per Side (inches) (%)

For additional information, contact your Dayton distributor.

Material Material

Code / Code Delivery / Delivery ® +® 3 days + 3 days XN —DayTride XN —DayTride ® ® + 3 days XNT —DayTiN XNT —DayTiN + 3 days ™ ™ + 4 days + 4 days XAN —DayTAN XAN —DayTAN + 3 days + 3 days XCN —TiCN XCN —TiCN +12 days +12 days XNM XNM + 8 days + 8 days XNP XNP ™ ™ + 1 days + 1 days XCR —DayKool XCR —DayKool + 7 days + 7 days CRN CRN ™ + ™7 days + 7 days XNA —ZertonPlus XNA —ZertonPlus +12 days +12 days XNAP—XNAProgress XNAP—XNAProgress +12 days +12 days XCD XCD

M2 M2 M2 M2 M2 M2 M2 M2 M2 M2 M2

* Vickers * used Vickers when used RCwhen exceeds RC exceeds 80. 80. ® DayTride ® DayTride and DayTiN and are DayTiN registered are registered trademarks trademarks of DaytonofProgress. Dayton Progress. ™ DayTAN, ™ DayTAN, DayKool,DayKool, and ZertonPlus and ZertonPlus are trademarks are trademarks of DaytonofProgress. Dayton Progress.

Dayton Dayton Progress Progress Corporation Corporation

www.daytonprogress.com www.daytonprogress.com www.daytonprogress.com www.daytonprogress.com

DaytonDayton Progress Progress Corporation Corporation

Dayton Progress Corporation

17 18

1717

Clospace ClospacePunches Punches

Straight Punches

Standard Alterations

Straight and Clospace Punches

Surface Surface Coatings Coatings Some Some catalog catalog products products cancan be coated be coated to increase to increase hardness, hardness, reduce reduce galling, galling, andand improve improve wear wear and/or and/or corrosion corrosion resistance. resistance.

Type Type

KWX KWX

Type

KUX

Head Dim. H T .312 .125 .375 .125 .438 .125 .500 .188

HOW TO ORDER

Specify:

Qty.

Example: 5

Type

KUX

P.1255

150

Steel

Standard Alterations Kommercial straight punches are available in sizes other than those shown in the chart above. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P dimension is outside the standard range, an “X” is placed in front of the P dimension, e.g., “XP.” If the point length is other than standard, designate “XB” as the point length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators.

1 Day

Stock removal from point end.

XL LL

DayTAN™ DayTAN™ (XAN)—ultra-hard, (XAN)—ultra-hard, high-aluminum high-aluminum PVDPVD coating. coating. Absorbs Absorbs shear shear stress stress andand provides provides highhigh temperature temperature resistance. resistance. Ideal for HSLA, dualdual phase, andand TRIP steels. Approx. hardness: Ideal for HSLA, phase, TRIP steels. Approx. hardness: *Vickers 3400. *Vickers 3400.

Material Material Steel: Steel: M2,M2, RCRC 60-63 60-63 Heads Heads RCRC 40-55 40-55 (KCX) (KCX)

XT/ TT

TiCN (XCN)—very hardhard PVD, thinthin film.film. Provides ultraultra hardness TiCN (XCN)—very PVD, Provides hardness (harder thanthan carbide) andand superior abrasive wear resistance. (harder carbide) superior abrasive wear resistance. Approx. hardness: *Vickers 3000. Approx. hardness: *Vickers 3000. L L KCX KCX Range Range Head Head 1.751.75 2.002.00 2.252.25 2.502.50 2.752.75 3.003.00 3.253.25 3.503.50 3.753.75 4.004.00 P P 1.501.50 H H .0400 -.0630 -.0630 .125.125.0400 .0631-.0940 .156.156.0631-.0940 .0941 -.1250 -.1250 .188.188.0941 150150 175175 200200 225225 250250 275275 300300 325325 350350 375375 400400 .1251-.1570 .1251-.1570 .219.219 .1571-.1880 .1571-.1880 .250.250 .1881-.2190 .1881-.2190 .281.281 .2191-.2500 .312.312.2191-.2500

HOWHOW TO ORDER TO ORDER

Specify: Specify: Qty.Qty. TypeType

P P

Example: Example:25 25 KCXKCX P.2200 P.2200 175175

Steel Steel

M2 M2

Standard Standard Alterations Alterations

Precision Overall Length Same as XL except overall length is held to ±.001.

Kommercial Kommercial clospace clospace punches punches areare available available in in sizes sizes other other than than those those shown shown in the in the chart chart above. above. When When ordering, ordering, youyou areare asked asked to specify to specify different different designations designations for for various various non-standard non-standard dimensions. dimensions. ForFor example, example, if the if the P dimension P dimension is outside is outside thethe standard standard range, range, an an “X”“X” is placed is placed in front in front of the of the P P dimension, dimension, e.g., e.g., “XP.” “XP.” If the If the point point length length is other is other than than standard, standard, designate designate “XB” “XB” as as thethe point point length. length. Also Also seesee “Standard “Standard Alterations” Alterations” on on thethe front front of the of the pullout pullout tabtab in this in this section section for for other other special special order order designators. designators.

XT Thinner Head than

Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

Reduced Head Diameter Minimum head diameter equals D+.000 - .001.

XNM—PVD, solidsolid film.film. Produces lower coefficient of friction XNM—PVD, Produces lower coefficient of friction thanthan other coatings. Provides excellent lubricity. Approx. hardother coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000. ness: *Vickers 2000. XNP—the ultimate coating for extrusion andand forming applicaXNP—the ultimate coating for extrusion forming applications. AlsoAlso works wellwell in shaving operations. Tolerance is ±is ± tions. works in shaving operations. Tolerance .0002. Approx. hardness: *Vickers 3100. .0002. Approx. hardness: *Vickers 3100.

XH D

DayKool™ (XCR)—cryogenic steel conditioning process, used DayKool™ (XCR)—cryogenic steel conditioning process, used primarily withwith hard, thickthick materials. Improves strength, toughprimarily hard, materials. Improves strength, toughness, andand dimensional stability. ness, dimensional stability. CrNCrN (CRN)—excellent (CRN)—excellent adhesion, adhesion, highhigh toughness, toughness, andand good good corrosion corrosion resistance. resistance. Primary Primary applications applications are are metal metal forming forming (copper, (copper, brass, brass, bronze), bronze), metal metal die die casting, casting, andand plastic plastic injection injection molding. Approx. hardness: *Vickers 1800-2100. molding. Approx. hardness: *Vickers 1800-2100. ZertonPlus™ (XNA)—excellent wear resistance, thermal shock ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability hardness. Approx. hardness *Vickers 3200. stability andand hot hot hardness. Approx. hardness *Vickers 3200. XNAProgress (XNAP)—ultra-hard coating absorbs XNAProgress (XNAP)—ultra-hard PVDPVD coating thatthat absorbs shear stress; provides excellent high-temperature resistance. shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools exposed to extreme stress Ideal for stamping where tools are are exposed to extreme stress profiles. A good alternative to TD coating without dimenprofiles. A good alternative to TD coating without the the dimensional changes associated process. Approx hardness: sional changes associated withwith thatthat process. Approx hardness: *Vickers 3200. *Vickers 3200.

1 Day 1 Day

DayTiN® DayTiN® (XNT)—applied (XNT)—applied via PVD via PVD (physical (physical vapor vapor deposition). deposition). Provides Provides extreme extreme hardness hardness (hard (hard as carbide) as carbide) andand excellent excellent lubricity lubricity when when used used withwith a lubricant. a lubricant. NotNot recommended recommended for for stainless stainless steel, steel, copper, copper, or nickel. or nickel. Approx. Approx. hardness: hardness: *Vickers *Vickers 2300. 2300.

KCX KCX

Range L 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 P .1250-.1880 150 .1881-.2500 175 200 225 250 275 300 325 350 375 400 425 450 475 500 .2501-.3130 .3131-.3750 525 550 575 600 625

XL Overall Length Shortened

DayTride® DayTride® (XN)—a (XN)—a low-cost low-cost surface surface application application thatthat treats treats all all exposed exposed surfaces. surfaces. Ideal Ideal for punches for punches andand die die buttons. buttons. Provides Provides highhigh dimensional dimensional stability. stability. Approx. Approx. hardness: hardness: RC73. RC73.

Type Type

Material Steel: A2, M2, RC 60-63 Heads RC 40-55

Straight Punches

Diamond Carbon Coating (XCD)—combines hardDiamond LikeLike Carbon Coating (XCD)—combines highhigh hardness an extremely coefficient of friction. Good ness withwith an extremely low low coefficient of friction. Good pro-protection against abrasive & adhesive wear. Approx. hardness tection against abrasive & adhesive wear. Approx. hardness *Vickers 2500. *Vickers 2500. Material Material

Code Code / Delivery / Delivery

XNXN—DayTride —DayTride + 3+ days 3 days ® ® + 3+ days XNT XNT —DayTiN —DayTiN 3 days ™ ™ + 4+ days XAN XAN —DayTAN —DayTAN 4 days + 3+ days XCN XCN —TiCN —TiCN 3 days +12+12 XNM XNM days days + 8 + days XNP XNP 8 days ™ ™ + + 1 days 1 days XCR XCR —DayKool —DayKool + + CRN CRN 7 days 7 days ™ ™+ + 7 days 7 days XNA XNA —ZertonPlus —ZertonPlus +12+12 XNAP—XNAProgress XNAP—XNAProgress days days +12+12 XCD XCD days days ®

M2M2 M2M2 M2M2 M2M2 M2M2 M2M2 M2M2 M2M2 M2M2 M2M2 M2M2

Clospace Punches Alteration Code

Product KWX

KCX

●

For an explanation of the alteration codes shown above, see the “Standard Alterations, Regular Punches” on the p.7 pullout tab.

* Vickers * Vickers usedused when when RC exceeds RC exceeds 80. 80. ® DayTride ® DayTride and and DayTiN DayTiN are registered are registered trademarks trademarks of Dayton of Dayton Progress. Progress. ™ DayTAN, ™ DayTAN, DayKool, DayKool, and and ZertonPlus ZertonPlus are trademarks are trademarks of Dayton of Dayton Progress. Progress.

Dayton Progress Corporation

www.daytonprogress.com

www.daytonprogress.com www.daytonprogress.com

Dayton Dayton Progress Progress Corporation Corporation

Dayton Progress Corporation

20 19 15 17

19 19

Die Buttons

Die DieButtons Buttons

B L

+.0002 +.0005

KH__

+.015 –.000

Headless

Headed

Material Steel: A2, M2, RC 60-63 .0005 .0005 Round P +– .0000 + .001 .001 Shape P, W– .000 + .0002 D= > 1.75 + .0006

P to D

D P

Dayton Dayton Slug Slug Control Control

+.0002 +.0005

.010 R .010 R .020

.020

.188

TypeType R D+.125

+.00 –.01 D+.125

TypeType

+.00 –.01

Type

Code

KD_ KH_

.2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 1.2500 1.5000 1.7500 2.0000 2.2500 2.5000 2.7500

25 31 37 43 50 62 75 87 100 125 150 175 200 225 250 275

KD_

Min. B .156 .156 .156 .156 .156 .187 .187 .187 .250 .250 .250 .312 .312 .312 .312 .312

Max. R .156 .191 .228 .281 .312 .391 .468 .578 .703 .828 1.094 1.430 1.630 1.830 2.030 2.230

Round Range P .064- .135 .064- .171 .064- .195 .064- .250 .064- .285 .136- .365 .136- .435 .276- .545 .356- .675 .500- .800 .616-1.050 .750-1.400 .875-1.600 1.000-1.800 1.125-2.000 1.250-2.200

Shape Min. Max. W P/G .048- .135 .048- .171 .048- .195 .048- .250 .064- .285 .095- .365 .118- .435 .125- .545 .125- .675 .187- .800 .187-1.050 .187-1.400 .187-1.600 .187-1.800 .187-2.000 .187-2.200

TypeType

Shown Shown herehere withwith optional optional key key flat. flat. SeeSee p. 27. p. 27.

Material Material .0005 .0005 Round P +– .0000 P +– .0000 Steel: Steel: A2, A2, M2,M2, RC RC 60-63 60-63Round .001+ .001 Shape Shape P, WP,+– .000 W– .000

R=G

XSC XSC Dayton Dayton Slug Slug Control Control

.0005.0005 P to D P to D .001 .001 P to D P to D

HOW HOW TO ORDER TO ORDER

L .75

.87

.93*

1.00

1.12

1.25

1.37

1.50

100

112

125

137

150

100

112

125

137

➊ Check ➊ Check your P&W your P&W dimensions dimensions to be to certain be certain the diagonal the diagonal G does G does not not exceed exceed the maximum the maximum shown. shown.

4P 4P to L to 5P* 5P*

Shape Shape

Example: 5 3

KDR KHX

D Code

87 37

100 125

P (or P&W)

Steel

P.394, W.209 P. 175

A2 M2

.125 .125 Straight Straight Tapered Tapered Round Round Relief Relief LandLand .006 .006 .010/inch/side .010/inch/side

Tapered Tapered Shape Shape Relief Relief

D 2

25-150 Dia. 2 Days 175 and larger Dia. 4 Days

Dayton Progress Corporation

Body Body

Kommercial die buttons are available in sizes other Type Type than those shown in the chart above.

0° (X2)

R=G

R=G 2

Round Round

HOW HOW TO ORDER TO ORDER

Catalog Catalog Number Number Your Your Specs Specs InchInch KHXKHX 37 37 125125 P.125 P.125XSCXSC MT.0125 MT.0125CS CS 5 5 Type Type D DL L P P Alt. Alt. Mat’lMat’l Clear Clear Code Code Thickness Thickness Per Side Per Side (inches) (inches) (%) (%)

When When ordering, ordering, youyou are are asked asked to specify to specify different different des-designations ignations for various for various non-standard non-standard dimensions. dimensions. For For example, example, if the if the P and P and W dimensions W dimensions are are outside outside the the standard standard range, range, an “X” an “X” is placed is placed in front in front of the of the P orPW or W dimension, dimension, e.g.,e.g., “XP”“XP” and/or and/or “XW.” “XW.” If the If the point point length length is other is other thanthan standard, standard, designate designate “XB”“XB” as the as the landland length. length. AlsoAlso seesee “Standard “Standard Alterations” Alterations” on the on the frontfront of the of the pullout pullout tab tab in this in this section section for other for other special special order order designators. designators.

.004 .004 .006/inch/side .006/inch/side

25-150 25-150 Dia.Dia. 2 Days 2 Days 175175 andand larger larger Dia.Dia. 4 Days 4 Days

When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P and W dimensions are outside the standard range, an “X” is placed in front of the P or W dimension, e.g., “XP” and/or “XW.” If the point length is other than standard, designate “XB” as the land length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators.

R=G

Kommercial Kommercial tapered tapered relief relief die die buttons buttons are are available available in in sizes sizes other other thanthan those those shown shown in the in the chart chart below. below.

150

Standard Alterations

Note: The standard location of a key flat is at 0°. For additional 90° Reflected information, View see p. 27.

Standard Standard Alterations Alterations

Tapered Tapered Round Round Relief Relief .004 .004 .006/inch/side .006/inch/side

HOW TO ORDER

Qty. Type

R=G

Round Round

*3P f or *3P holes f or holes underunder .100 .100

SteelSteel

DieDie Button Button Construction Construction .125 .125 Straight Straight LandLand

L P (orPP&W) (or P&W)

Example: Example: 4 4KNRKNR37 37112 112P.207, P.207, W.126 W.126 A2 A2 3 3KROKRO50 50137 137P.3125, P.3125, W.1562 W.1562M2 M2

*Headless Only

Specify:

Dayton Dayton SlugSlug Control Control is easy is easy to specify to specify andand order. order. R=G R=G 2 add 2 Simply Simply add the the information information thatthat is unique is unique to your to your application application to the to the die die button button catalog catalog number. number. Please Please specify specify XSCXSC for alteration for alteration andand show show material material thickness thickness (inches) (inches) andand clearance clearance per per sideside (percentage). (percentage).

Specify: Specify: Qty. Qty. TypeType D Code D CodeL Body

TypeType

KNX KNX KN_ KN_ KRX KRX KR_ KR_

➊ Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

P to D

Dayton Dayton SlugSlug Control Control is aisguaranteed a guaranteed method method for reducing for reducing the the riskrisk of of pulling pulling slugs slugs to the to the die die surface surface during during withdrawal withdrawal of the of the punch. punch. A series A series of of grooves grooves is designed is designed inside inside the the die die button button (see(see drawing). drawing). There, There, the the slugs slugs are are trapped trapped untiluntil theythey fall fall freely freely through through the the relief. relief. TheThe useuse of Dayton of Dayton SlugSlug Control Control hashas no effect no effect on hole on hole size, size, andand will will not not require require anyany changes changes in current in current regrind regrind practices. practices.

+.01 –.00

R Press-inPress-in Lead Lead

D P B

+.02 +.01 L –.00 –.00

.188

Type

KH_

+.0002 +.0005

B +.02 L –.00

L +.015 –.000

KD_

Headless and Headed Die Buttons

Tapered Tapered Relief Relief KD__

Type

Standard Alterations

Shape Shape

www.daytonprogress.com www.daytonprogress.com www.daytonprogress.com

62 62

75 75

87 87

Body D

100 100 112 112

100 125

150

Land Length Shorter (no charge) or Longer than Standard XB KN_ and KR_Only

.015 min.

Rounds Hole Range Max B .0310-.0620 .2P .0621-.0930 .187 .0931-.1580 .250 .1581-.2350 .312 .2351-.3000 .375 .3001-.4000 .437 .4001- Over .500 *No max XB on shaped dies

Overall Length Shortened Stock removal does not alter land length on KD_ & KN_ or head thickness on KH_ & KR_. Min. overall length: Headless = .25 Headed = .25+T

XL T LL

Precision Overall Length Same as XL except overall length is held to ± .001.

Reduced Head Thickness Stock removal from head end which shortens overall length (L).

L XT

Precision Head Thickness Same as XT except head thickness tolerance is held to ±.0005.

L TT

Reduced Head Diameter Minimum head diameter equals D +.000 - .001.

KD__

KH__

D XH

125 125

XAR

137 137 150 150

75 75

87 87

100 100 112 112 125 125 137 137 150 150

75 75

87 87

100 100 112 112 125 125 137 137 150 150

XBL

XN 87 87

Max. P/G .171 .206 .250 .285 .345 .470 .565 .675 .750 .935 1.200

Min. P or W .050”

62 62

75 75

P Dimension Larger than Standard

DCode CodeRange Range P P Min.Min. W Max. W Max. .500.500 .625.625 .750.750 .875.875 1.000 1.000 1.125 1.125 1.250 1.250 1.375 1.375 1.500 1.500 P/G P/G

- .130 - .130 - .130 - .130.050.050 .1875 .187518 18.062.062 KN__ KN__ - .170 - .170 - .170 - .170.050.050 .2500 .250025 25.062.062 50 50 - .212 - .212 - .212 - .212.050.050 .3125 .312531 31.062.062 KR__ KR__ - .255 - .255 - .255 - .255.050.050 .3750 .375037 37.075.075 .4375 .437543 43.130.130 - .297 - .297 50 50 - .297 - .297.075.075 .5000 .500050 50.150.150 - .344 - .344 - .344 - .344.075.075 .6250 .625062 62.188.188 - .425 - .425 - .425 - .425.075.075 .7500 .750075 75.225.225 - .510 - .510 - .510 - .510.075.075 .8750 .875087 87.300.300 - .595 - .595 - .595 - .595.075.075 1.0000 1.0000 - .680 - .680 100 100.400.400 - .680 - .680.075.075 1.2500 1.2500 - .850 - .850 125 125.500.500 - .850 - .850.075.075 1.5000 1.5000 - 1.050 - 1.050 150 150.600.600 - 1.050 - 1.050.075.075 1.7500 1.7500 - 1.400 - 1.400 175 175.750.750 - 1.400 - 1.400.130.130 A2, M2 A2,only M2 only +.0002 +.0002 2.0000 2.0000 - 1.600 - 1.600 200 200.875.875 - 1.600 - 1.600.130.130 D Tolerance D Tolerance +.0006 +.0006 2.2500 2.2500 - 1.800 - 1.800 225 225 1.000 1.000 - 1.800 - 1.800.130.130 2.5000 2.5000 - 2.000 - 2.000 250 250 1.125 1.125 - 2.000 - 2.000.130.130 2.7500 2.7500 - 2.200 - 2.200 275 275 1.250 1.250 - 2.200 - 2.200.130.130

100 100 112 112 125 125 137 137 150 150

Dayton Dayton Progress Progress Corporation Corporation

Increased Taper Relief (10° per side max) Standard. B length unless XB is specified. Default angle is 1° when an angle is not specified. (KN_ and KR_ only)

1°

Straight Through Land The land length (B) equals the overall length. Can be used for bushings, guides and a variety of other applications. *Round die buttons only +3 days DayTride® A unique wear-resistant surface treatment for M2 & PS only.

Dayton Progress Corporation

EDM Die Button Blanks KDU

Type

KDU KDE

Unless Specified

KHU

Headless

+ .0002

.125

Headed

KDE

Example: 6 5

Press-In Lead

+ .01 – .00

KHE

Unless Specified

KDE KDU

D Code

37 50

100 112

Steel

XP.020

.125

M2 M2

P Unless Specified

.010 R+ –.000

+ .0002

D + .0005

+ .02 L– .00

.01 R .02

.188 + .01 – .00

K_U K_E Std. Optional Std. Optional B R .75 P XP P XP 25 .031 .020 — — .020 — .15 .156 .2500 KD_ .3125 31 .031 .020 — .031 .020 — .25 .191 KH_ .3750 37 .031 .020 — .031 .020 — .25 .228 43 .031 .020 — .031 .020 — .25 .281 .4375 50 .062 .020 — .031 .020 — .25 .312 .5000 62 .062 .020 .031 .093 .020 .031 .25 .391 75 .6250 75 .062 .020 .031 .093 .020 .031 .31 .468 .7500 87 .062 .020 .031 .093 .020 .031 .31 .578 .8750 1.0000 100 .062 .020 .031 .093 .020 .031 .31 .703 1.2500 125 .062 .020 .031 .125 .020 .031 .37 .828 1.5000 150 .062 .020 .031 .125 .020 .031 .37 1.094 1.7500 175 .125 .020 .031 .125 .020 .031 .37 1.430 KD_ 2.0000 200 .125 .020 .031 .125 .020 .031 .37 1.630 2.2500 225 .125 .020 .031 .125 .020 .031 .37 1.830 75 2.5000 250 .125 .020 .031 .125 .020 .031 .37 2.030 2.7500 275 .125 .020 .031 .125 .020 .031 .37 2.230 Standard “P” will be provided, unless otherwise specified.

R D+.125

Body

Type

D ≤ 1.00 1 Day 1.00 < D ≤ 1.50 2 Days (with XP, add 2 Days) D > 1.50 4 Days (with or without XP)

+ .00 – .01

B + .0002 + .0005

+ .015 L– .000

Press-In Lead

Type

.01 .02 R D+.125

B P to D

HOW TO ORDER

Qty.

D + .0005

+ .02 L – .00

.188

KHU KHE

Specify:

Unless Specified

+ .0002 + .0005

+ .015 L – .000

Type

Material Steel: M2, RC 60-63 .0005 Round P ± .005 = 1.75 ++ .0002 D> .0006

Code

+ .00 – .01

L .87 .93* 1.00 1.12 1.25 1.37 1.50

100 112 125 137 150

*Headless Only

Features/Benefits Select either round KD__ Headless or KH__ Headed EDM Die Button Blanks. Relief hole (R) provides sufficient clearance for slug removal during the stamping process in both versions of both types. KDU and KHU Blanks are provided with

a small straight through hole. They are commonly used for wire and vertical EDM operations. There are two key advantages with this type of blank: in wire cutting, a tapered relief can be cut instead of a

Dayton Progress Corporation

round straight relief; in conventional EDM applications, you can customize the size of the relief to the shape you are cutting. KDE and KHE Blanks are used with conventional (vertical) EDM machines. The hole (P) is used to introduce dielectric to the spark gap to flush away eroded particles of steel. For the fastest delivery, use the standard (P) dimension given in the chart. If an optional (P) dimension is desired, simply specify “XP” and indicate the dimension.

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21 22

Single Head Pilot Retainers

Classified Shapes

True Location

Shim/Backing Plate

HOW TO ORDER

Specify:

Qty.

Example: 5

Code

PRT

Pilot Retainers

PRT

A K .005

PRT For Round

.0004

Pilots

Features/Benefits

G ± .005

.071 or .189 ±.005

X .0004 H

PRT single head pilot retainers (for round punches) provide a timesaving, cost-effective solution for fitting isolated punches or pilots onto a die set. They eliminate the need to design, build, and fit one-of-a-kind retainers.

Clearance Holes (5)

Shim Plates can be used as an effective way to accurately time pilot entry, or used as a backing plate.

G .005 D 29°

Shim Plates can also be used on any Dayton Progress triangular-shaped retainers.

.0004

Thickness T T

D 50 62 75

+.002 -.000

1.31

.189 (Rc54-56) URBP 1348 URBP 1648 URBP 2048

.071 (Soft) URSP 1318 URSP 1618 URSP 2018

1 Day Counter bored and tapped for top or bottom mounting.

Type

Code

PRT

50 62 75

.5000 .6250 .7500

2.00 2.12 2.37

1.97 2.09 2.34

.562 .625 .688

.66 .78 .91

.750 .750 .750

.50 .56 .69

.60 .66 .79

.188 .250 .250

1.180 1.250 1.320

.472 .532 .650

.256 .236 .197

Screw Size

Tapped Hole

⁄16 -18 ⁄16 -18 5 ⁄16 -18

Pilots are critical tools used in a die set—ones that can ultimately determine the quality of a stamping or fabricating operation. Because they are the primary locating devices, pilots need to be mounted properly to avoid unwanted lateral deflection. As bending or forming of the metal takes place, this lateral deflection can create excessive force on the pilot. Often, the strength of the pilot—as well as the function of the other die set components—is compromised. PRT Retainers are thicker than other retainers, therefore, offer more support and reliability in locating the fabricating strip. In addition, PRT Retainers are ground top and bottom; hardened to approximately RC 42; and include precision dowel locations, which allow them to be used in CNC applications. All PRT Retainers are ready to mount, thus saving you time and money over building your own retainers. Build your next die with standard Dayton Progress PRT Retainers.

⁄8 -16 ⁄8 -16 3 ⁄8 -16

Kommercial

Keys

Classified shapes (83 common shapes, no detailing required) are available on all punches and die buttons, as indicated in this catalog. The 83 available common shapes are shown here and on p. 23. Also, see the outside of the pullout tab for notes and drawing references.

Slip fit for .3125 dowel

Type

Mono Lobes

C30

C13

A P

B°

C23

C57

C17

W 2

C25* A

P W

C26 A

C19

P S

A 2

A C59 R

C11**

C33**

P 2

P W

C18 W

Flatted Rounds

P 2

C58

W 2

Multi Lobes P

C10**

C56

W 2

90°

270°

W 2

0°

C24*

C22*

A = 3 sides (equilateral)

C55

W 2

A 2

PRT Retainer sets include: ● 2 Dowels ● 2 Screws

Shape Center

180°

C14

Triangles/Trapezoids C36

W 2

C62

* Corner Dimensions

C53

C61*

Dimension should be the theoretical sharp corners for shapes C22, C24, C34, C61, and C88. However, some reduction of these dimensions will result from fitting the punch and die buttons under conditions where the clearance is .0025 or less per side.

C54

Ordering Information

W 2

C32 A

A 2

W C31

C52** G P

P W

C20 R P W

R= G 2

W C60

P W

** Now standard. See product pages.

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Dayton Progress Corporation

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Classified Shapes

Kommercial

Keys

Mono Lobes

C30

C13

A P

C54

B°

C23

C57

W 2

C58

C17

W 2

C26 A

C19

P S

A 2

P 2

C52** G P

P W

C20 R P W

R= G 2

R B

C65 W 2

B W2

A 2

P W 2

A C59 R

C16 A

P W 2

A 2 W 2

W 2

W C60

P W

C66 A

C44 A B

P W

B B 2

P W

Reflected Views

C90 P

PP R WW

B B 2

A = No. of teeth (3, 4, 6 or 8 only)

C21

P WW

C92 R B

A = No. of teeth (3, 4, 6 or 8 only)

C91

0º

Punch

Guide Head Down

0º

Die Button

Orientation and Locking

90° X5

The locking device orientation is standard at 0°. For types of locking methods and custom locations, see p. 27.

180°

0° 270°

Reflected View

Normal grinding methods produce ➊ .007 max. fillet on the punch and ➋ .007 max. fillet on the die button with matching corner shape on the die button and punch, respectively. When ordering 201 die buttons, please specify 201 punch dimensions and clearance per side (i). (If the clearance is .0025 i, Dayton will break sharp corners when the punches and die buttons are ordered together.) 202 202

Duo Tees

Punch

Plan View

Clearance

C39 B

C84

C38

P B 2

B B 2

R(4)

C37

A = Odd No. of Sides

C89

C83

R W

A 2

C88*

A 2

C49 A

C82

C67

A = Odd No. of Sides

AA 2

A = Even No. of Sides

C80

B B 2

C87

C47 R

Plan View

A 2

B B

P PP

C36

C81

C45 A

A 2

P W

B B 2

C76

P P

C34

C75

C79

C86

A = Even No. of Sides

R W

B B

C48

A 2

C35

C73

C74

B C78

B R

C29 R

C77

B 2

C72

B 2

C51

C27

B 2

0º

C71

C46

** Now standard. See product pages.

Dayton Progress Corporation

W 2

C70

C64

Flatted Rounds

W 2

C93

P W

C18 W

C25* A

C33**

A 2

C28**

Multi Lobes P

90°

C11**

C69 A

Ordering Information

270°

B W

C85**

C12**

0°

Classified Shapes

Reflected View— Punches and Guides

Polygons

180°

C43

W 2

270°

C42* P

0°

R1 = .683W – .183P R2 = 1.183P – .683W

A 2

C68 A

C24*

C56

C50

W 2

C22*

A = 3 sides (equilateral)

C41

90°

C40

A 2

C55

W 2

A 2

C10**

Shape Center

180°

C14

Triangles/Trapezoids C36

C53

W 2

C62

* Corner Dimensions

A 2

Kommercial

Miscellaneous

C61*

Dimension should be the theoretical sharp corners for shapes C22, C24, C34, C61, and C88. However, some reduction of these dimensions will result from fitting the punch and die buttons under conditions where the clearance is .0025 or less per side.

W 2

C32

C31

Classified Shapes

Ordering Information

P 2

24 23

S P W

203 203

R C15

R R

W 204 204

A LA

P W

401

211 211

*See “Corner Dimensions” note on p. 22.

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Dayton Progress Corporation

Dayton Progress Corporation AP

24 24

Form FormPunch PunchShapes Shapes

401

402

601

Form Punch Shapes

201 201

212 212

the example the example below. below. Specify Specify alterations, alterations, if applicable. if applicable.

611

701 LA

612

702

611 PP RL701

702

712

612 702 AP

603 AP

702 RP AP

APRP RP

RF 712 PP AP 703 RF 702 PP 612 621AP RP PK RP 603 PP RL + RP RLmust + RPbe must ≤ (Pbe - PP) ≤ (P/2 - PP) /2 RP 704 444 RP RP AP LA LA RF RL RL RP PP PP 233 RP RP RL AP RP RL PP RL + RP RLmust + RPbe must ≤ (Pbe - PP) ≤ (P/2- PP) /2 703 AP RL RL PP PP PP PP PP 202 202 203 203 213 703 233 RB PP PP RK RP HOW TO HOW ORDER TO ORDER RP AP LA RP LA LA LA 702 LA 202 LA 202 AP PP RF=(PP/2) PP PP PP 213 213 RF=(PP/2) RS RS RP RP LA LA RP RP RL RL 702 RP RP LA LA PP RL + RP RL must + RP be must ≤ (P be PP) ≤ (P /2 PP) /2 LA LA 713 Specify: Specify: Qty. Qty. Type Type CodeCode L Steel L Steel W Shape W ShapeP P PP PP LA LA Alterations AlterationsRP must RL RL LA LA LA RPbe must ≤ (Pbe - PP) ≤ (P/2- PP) /2 RF=(PP/2) D 701 D P P≤ (Pbe- PP) RL + RP RLmust + RPbe must ≤ (P/2- PP) /2 RP must RPbe must ≤ (Pbe - PP) ≤ (P/2- PP) /2 RP RF=(PP/2) LA AP AP RL RL RP RP AP PP PP 701 RS 234 234 RP PP PP PP PP AP 202 202 213 213 AN RP RPbe must ≤ (Pbe - PP) ≤ (P/2- PP) /2 AP PP PP AP 244 244 LAmust AN LA LA LA PP PP PP PP 202 202 213 213 PP PP 234 234 ±.001 ±.001 RL RL LA LA BB PP 704AP LA are LA not LA LA PP LA RF=(PP/2) LA RF=(PP/2) LA AP RP 703 LA LA LA PP “P” is“P” theispoint the point dimension dimension of theofproduct. the product. The “P” The “P” areshown not shown below. below. RL dimensions RL dimensions RP RP RF=(PP/2) RP 713AP RP RP RS 802 712RF=(PP/2) 712 ±.001 ±.001 AP 714 RS LRS PP RP must RPbe must ≤ (Pbe - PP) ≤ (P /2- PP)RF=(PP/2) /2 RF=(PP/2) 711 RL RL 713 802 RP L RF WhenWhen “P” =“P” “D,”=shank “D,” shank tolerance tolerance applies. applies.LARL LARL AP LA RP LA RF RS RL RP RP PP PP RP must must ≤ (Pbe - PP) ≤ (P/2- PP) /2 234 234 RP RL PP AP PP 704 621 603 404RPbe221 PK PP PP PP PP PP PP 704 PP PP RS PP PP 203 203 204 204 221 223 444 Qty. Type Qty. Type Shape Shape 223 PP PP RP 234 234 RP RF AP RL RL LA LA RL PP AP 2.235 PP.125 RP PP.125 2 KPW 2 KPW E250 E250 W201W201 P.1875P.1875 2.235 RL 703 PP RS PP 100 100 LA 221 LA 221 203 203 RS RP PP RP PPRP RP LA RP LA RP AP RB RL RL PP RK RP LA LA LA RP 703 RP RL LA RL RP RP LA LA AP RP RP BB BB RP must RPbe must ≤ (Pbe - PP) ≤ (P /2- PP)RP /2 RP must RPbe must ≤RS (Pbe - PP) ≤RS (P/2- PP) /2702 RP LA LA RS RS AP AP RL RL 702 PP PP PP PP 203 203 221 221 LA PP PP PP 244 244 RP must RPbe must ≤ (Pbe - PP) ≤ (P/2- PP) /2 714 LA LA PP PP PK PK PP PP PP PP 264 264 203 203 221 221 701 RP LA LA LA RP LA LA RS LA RSLA LA LA LA RP LA LA RP LA 244 LA 244 PP RF=(PP/2) PP AP AP AP AN PP RS AP 704 RP RP RF=(PP/2) 711 AN AP ANRF AP RL RL RS RS RS RS AP LA RS RS RP RP LA LA RB RB RL RL RP RP must RPbe must ≤ (Pbe - PP) ≤ (PLA /2- PP)LA /2 LA LA LA LA LA LA RL RL RP RP BB AP RF=(PP/2) RF=(PP/2) RK RK RP must RPbe must ≤ (Pbe - PP) ≤ (P/2- PP) /2 RS RP RS PP PP AP PP 212 PPLA PP PP RS PP PP PP 223 223 714 PPRK PP PP PP 244 244 811 PP PP 204 204 211 211 801 802 712 711 LA PP + RL RKmust + RLbe must ≤ (PK be -≤PP) (PK/2713 - PP) /2 AP 224 224 212 201 201LA LA PP 811 713 711 PP LA LA 714 RF PP PPRF 244 244AP RF RF RL LA LA LA LA PP PP PP PP RF LA LA PP PP PP RS 704 PP PP AP RP RS 212 201 201LA LA 212 RF=(PP/2) 204 204 223 223 RP RF=(PP/2) RF=(PP/2) RF=(PP/2) RF=(PP/2) PK PP RF=(PP/2) RS RP RP LA LA RP LA RP LA LA LA PP RP 704 LA RS RS RSRP RP RL RL 444LA LA RP RP RP RF=(PP/2) RF=(PP/2) BB BB AP PP PP PP PP RP must be ≤ (P PP) /2 RP must be ≤ (P PP) /2 201 201 RS RS RF=(PP/2) RF=(PP/2) RL RS 233 233 RL RL RP RS PP PP RP212 RP212 PPLA LA LA LA703 AP RP RL RL AN PP RB PPRK PPRP RP PP PP 703LA LA 204PP204PP 223 PP223 PP BB BB 201 201 212 212 RP RPbe must ≤ (Pbe - PP) ≤ (P/2- PP) /2 RF=(PP/2) RF=(PP/2) RP must RS PP RS RL PP PK PK PP PP 264 264 LA RL LA PP PP 233 233 PP PP LA LA 204 204 223 223 RL RL RP RP 702 LA LA LA LA LA LA LA LA AP AP RF=(PP/2) RF=(PP/2) RP RP LA 264 LA 264 LA RLmust RL LA 801 RP RP 711 PP PP PK PK PP PP RS 233 233 RL +RS RP RL + RP be must ≤ (Pbe - PP) ≤ (P/2 - PP) /2 RL RL RB RB RL RL RP RP RP LA RP RF LA LA LA LA LA LA BB LA BB LA LA LA LA RP must RPbe must ≤ (Pbe - PP) ≤ (PLA /2- PP)LA /2 RP LA LA LA RP RP RS RS RK RK RL RL AP PP PP 233 233 BB BB AN AN AP RS RS RP RLmust + RPbe must ≤ (Pbe - PP) ≤ (P/2 - PP) PP PP RP must RPbe must ≤ (Pbe - PP) ≤ (P/2- PP) /2 611 611 401 401/2 601 601 RS RS AN RL/2- PP) RL/2 RP RP PP PPLA LA RB RB PPRL +PP PP PP 224 224 PP PP 211 211 APAP RK + RL RKmust + RL be must ≤ (PK be -≤PP) (PK AP AN AN LA 213 LA 213 LA 202 LA 202LA LA PP PP RK RK PK PK RF RF 264 264 RL + RP RL must + RPLA be must ≤ (Pbe - PP) ≤ (P/2 - PP) /2 LA RP RP LA 211 LA 211 RF=(P/2) RF=(P/2) LA 224 LA 224 AP PK RK + RL PP RF=(PP/2) PP PP PPLA LA PP PP PP PP PP PP PK LA 213 PP PP 264 264 RK + RL be must ≤PP (PK be -≤PP) (PK/2-711 PP) /2 LA 202LA LA 201 201LA 202 212 212LA 213 APmust RF=(PP/2) RF=(PP/2) RF=(PP/2)PP PP 801 713 811 PP RP RP RS RS RL RL LA LA PP RP RP LA LA LA LA 714 812 PP RL + RP RL must + RP be must ≤ (Pbe - PP) ≤ (P/2- PP) /2 RB RB RL RL PP LA LA RF 801 812 714RF 711 PP PP PP PP RF RP must RPbe must ≤ (Pbe - RF=(PP/2) PP) ≤ (P/2- PP) /2 RF=(PP/2) RF PP PP 213 PP PP AP RS RS RF=(PP/2) RF=(PP/2) 201 201 202 202 212 212 213 RF RL RK RL RS RF=(PP/2) RF=(PP/2) RB RB RK RL RL RP LA RP234 RP RP PP RS 704 RL RL RL PP PP PP PP LA LA PP PPLA 234 211 211 224 224 PP RS 704 RK + RL RK must + RL be must ≤ (PK be ≤ PP) (PK /2 PP) /2 PP PP RK RK RL PP PP PP PP PP PP 202 202 213 213 RP must RP be must ≤ (P be PP) ≤ (P /2 PP) /2 201 201 212 212 RF=(PP/2) RF=(PP/2) RP RF=(PP/2) RF=(PP/2) RL LA RL PP PP PP 233 PPLA 211 RL 211 233 RL RP224 RP224 RP RK + RL RKmust + RLbe must ≤ (PK be -≤PP) (PK/2- PP) /2 LA PP LA PP A LA PP PP RL RL PP 234 234 LA LA RL RL LA LA ≤LA (Pbe - RF=(PP/2) PP) RP must ≤ (P/2- PP) /2 703 LAbe RF=(PP/2) RF=(PP/2) RF=(PP/2) RP RP RP LA RF=(PP/2) LA RF=(PP/2) RP must A LA RL RL RL RL LA LA RP RP RP RP RP PP PP 233 233 LA LA RL RL PP PP RP RP 234 234 RF=(PP/2) RF=(PP/2) RL RL LA LA RP RP LA LA LA LA RP must RP must ≤LA (Pbe - PP) ≤ (P/2- PP) /2 LA LA LAbe RL RL PP RPPP PPAP AP 233 AP 233 PP PP PP PP RL + RP RLmust + RPbe must ≤ (Pbe - PP) ≤ (PPP /2 - PP) RP /2 AP 212 212 234 234 RP RP RP RP RL RL PP PP LA PP PP LA LA LA LA 221 LA 221 LA LA LA 203 LA LA LA PP PPLA LA LA PP 203 PP 212 212 RP RP RL + RP RLmust + RPbe must ≤ (Pbe - PP) ≤ (P/2 - PP) /2 LA LA RP RP RF=(PP/2) RL 402 RL 402 LA 221 LA RF=(PP/2)PP PP PP PP PP RS PP PP PP AP LA 203LA LA PP PP 213 213RL 202 202LA 203 AN AP 602 602 AN 612 612AN RL 221LA LA RS RP PP RP PP LA LA PP PP AP 611 611 401 401 AN 601 601 AN RP RP RF=(PP/2) RF=(PP/2) RL + RP RL must + RP be must ≤ (P be PP) ≤ (P /2 PP) /2 RL RL LA LA RL RL RL 221 RL 221 RF RF PP PPLA LA PP RF=(PP/2) PP PP RS PP 233 233 AP PP must RPbe must ≤PP (Pbe - PP) ≤PP (P /2- PP)PP /2 213 202 202 203RP 213 203 RF=(PP/2) RS RP RP RL RL RP RP RL RL RF=(P/2) RF=(P/2) RP RP RL RL PP PP PP LA PP LA PP 801 821 711 RL PPRL711 714 812 PP PP PP PP PP 233 233 PP 202 202 203RP 213 RP 213 must RPbe must ≤ (Pbe - PP) ≤ (P/2- PP) /2 RF=(PP/2) RF PP 203 221 221 821 801 must RPbe must ≤PP (Pbe - PP) ≤PP (P /2- PP)PP /2 RS RS RP RP RF=(PP/2) RF RP244 RP244LA LA LA LA RL RL A LA RF RP RP PP PPRL RL LA LA 234 234PP RS 704 RL LA LA RP PP PP RP must ≤ (Pbe - PP) /2- PP) RPbe must ≤ (PLA /2 RF=(PP/2) AN° 244 RP must RPbe must ≤LA (Pbe - PP) ≤ (P /2- PP)RP /2 RL + RP RLmust + RPbe must ≤ (Pbe - PP) ≤244 (P/2RP - PP) /2 LA LA RF=(PP/2) LA LA RS RS RP RP RP RF=(PP/2) RF=(PP/2) A LA RL RL RP RP RP RS RS PP PP RL RL 234 234 RL + RP RLmust + RPbe must ≤ (Pbe - PP) ≤ (P/2- PP) /2RL RL LA LA LA LA RP must RP must ≤ LA (Pbe - PP) ≤ (P /2- PP)LA /2 RP must RPbe must ≤LA (Pbe - PP) ≤ (P/2- PP) /2 PP RF=(PP/2) PP LAbe 244 244 RP RP RF=(PP/2) PP RP RP PP PP PP PP LA LA LA RP 213 213 PP PP 234 234 RS RS RF PP PP PP PP RL RL LA LA LA LA 204 LA LA LA LA LA LA LA PP RF=(PP/2) PP LA LA 244 244 LA 223 LA 223 PP PP PP 204 PP LA LA 213 213 AP AP LA RP RP RF=(PP/2) RP RP LA LA RF=(PP/2) RF=(PP/2) RS RS RL RL *B *B LA LA AP AP PP PP PP PP PP PP PP PP LA LA AP AP RL RL LA LA LA LA RP 221 221RP 203 203 204 204 LA LA AP223 AP223 LA RF=(PP/2) RF=(PP/2) LA RP RP RPLA RPLA RP RP RF=(PP/2) RP RP (Land (Land RP RS RP RS RP must RPbe must ≤ (Pbe - PP) ≤ (P /2- PP) /2 RF=(PP/2) RL RL RP RP Length) BB BB PP Length) PP PP must RPbe must ≤RS (Pbe - PP) ≤RS (P/2- PP)PP /2 PP 601 PP PP 223 223 221 203 203 204 204 RP PP 221 RS RS611 611 RP PPRP PP LA PP LA PPLA LA 401RP401 601 234 234 must RPbe must ≤ (Pbe - PP) ≤ (P/2- PP) /2RP AP RP AN AN PP PP 621 621 RP RP PP PPRL RL PP PP 404 404 603 603 402 402 602 602 612 612 LL PP PP RF RF 611 611 401 401 LL 601 601 PP PP PP PP PP PP PP PP PP PP 234 234 BB BB 221 203 RP 203 221 204 204 223 223 must RPbe must ≤ (Pbe - PP) ≤ (P /2 PP) /2 RP must RP be must ≤ (P be PP) ≤ (P /2 PP) /2 RS RS RF RF RS RS RP RP LA 264 LA 264 RF=(P/2) RF=(P/2) PP PP PKLA PKLA RP RP RL RL RF RF A LA RP RP RP RP RL RL LA LA RL RL RL RL LA LA RP RP LA LA PP RF=(P/2) RF=(P/2) RP RP BB BB PP PP 244 244 RL RL 801PP 821 RP must RPbe must ≤ (Pbe - PP) ≤ (P /2- PP)RP /2 RP must ≤RS (Pbe - PP) RPbe must ≤RS (P/2- PP) /2 711 RP LA LA LA 264 LA 264 RS RS RP RP RP RP PP PK PK LA LA LA LA RS RS RP RP RL RB RL RB RL RL RPRF RP LA BB PP BB LA LAbe LA LA RP must RP must ≤LA (Pbe - PP) ≤ (P /2- PP)LA /2 RP must RPbe must ≤LA (Pbe - PP) ≤ (P/2- PP) /2 910 920 PP 244 244 264 264 RSRK PP RS RP PK RP RF=(PP/2) RF=(PP/2) RK PP PK PP PP PP PP RS RS 221 221 RS RS RL /2- PP) RL /2 RB RB PP PP PP PP 211 224 211 224 LA LA RK + RL RKmust + PP RLbe must ≤PP (PK be -≤PP) (PK LA LA LA LA LA LA 244 244 PP PP PP PP RP PK RP 221 221 RF=(PP/2) RF=(PP/2) RK PPRK PP PK 264 264 RS RS RS RSLA RS RP RP LA LA RL/2- PP) RL/2 RB RB PP PP PP PP PP PP LA223LA223LA 224 LA211 LA211LA LA PP RS PP LA LA LA 224 RK + RL RKmust + RF=(PP/2) RL be must ≤RF=(PP/2) (PK be -≤PP) (PK 204 204LA RL RL RF=(PP/2) RF=(PP/2) LA LA RP RS RP RS RK RK LA LA LA LA RP RP LA LA LA LA LA RS LA RS RP st be must ≤ (Pbe - PP) ≤ (PRP /2- PP)RP /2 RS RS RL RL RB RB PP AP AP LA RL RL PP PP PP PP PP 211AP211 224 224 AP PP PP BB BB PP PP RK + RL RKLA must + RLbe must ≤ (PK be -≤PP) (PK/2- PP) /2 223 204 204 223 RF=(PP/2) RF=(PP/2) RP RK RK RP st be must ≤ (Pbe - PP) ≤ (P/2- PP) /2 RP PPRP RP RP LA AP RP AP AP AP RS RS RP RP LA LA 244 244 AP AP LA PP AP AP PP PP PP PP PP PP 211 224 211 224 PP PP BB BB RK + RL RK must + RL be must ≤ (PK be ≤ PP) (PK /2 PP) /2 RF RP RP 223 RP 204 204 223 must RPbe must ≤ (Pbe - PP) ≤ (P/2- PP) /2 RS RS RF=(PP/2) RF=(PP/2) PP PP 244 244 RP RP RP PP RP PP PP PP PP PP LA LA A 401 LA 401 LA 601 402 402LA601 602 602 611 611 612 612 RP RP RP RP RF=(PP/2) RF=(PP/2) *B PP PP PK PK PP PP BB BB *B PP PP 611 611 PP PP 401 401 621 621 601 601 PP PP 444 444 404 404 602 603 603 612 612 402 RPbe must ≤RS (P/2- PP) /2 RP must ≤RS (Pbe - PP) RF=(PP/2) RF=(PP/2) LA LA LA402 LA RF PP RF RS RS RP RP RP RP PK LA PK LA RF=(PP/2)PP 264 602 264 RP RP RP RF=(P/2) RP RF=(P/2) RF=(PP/2) (Land (Land RF RF RL RS RL RS RP RP RF RF LA LA BB BB RL RL LA Length) Length) RP must RP be must ≤LA (Pbe - PP) ≤ (P/2- PP) /2 RF=(P/2) RS RS RP RP RL RS RF=(P/2) RP RP PP PP RB RB PP PP PKRL PKRL PP PPRL RS RK RK 264 264 223 223 LL RP RPRB RB RL RL LL .010/.020” LA LA RS LA LA PP PP PP PP 223 223 Fillet RK RK PP PP PK PK 264 264 RS RS RL RL /2 PP PP RB RB PP PP RP LA RP 224 224LA 211 211LA LA LA RK + RL RKmust + RL be must ≤ (PK be -≤PP) (PK/2- PP) RP LA RP RK RK RS RS RP RP RP must RPbe must ≤ (Pbe - PP) ≤ (PRP /2- PP)RP /2 LA BB LA BB RB RS RB RS RL RL PP PP PP PP 224 211 211 224 RK +BB RL RKmust + RLbe must ≤ (PK be -≤PP) (PK/2- PP) /2 933 931 BB RF=(PP/2) RF=(PP/2) LA LA RP RP RP must RP be must ≤ (P be - PP) ≤ (P/2- PP) /2 LA LA RS RS RK RK LA PPLA PP LA PPLA PP 224 224 LA LA 211 211 PP PP PK LAPK RK RKmust + RL be must ≤ (PK be -≤PP) (PK/2- PP) /2 264 264 LA+ RL RF=(PP/2) RF=(PP/2) AP AP A LA AP AP RP RP LA LA PP PP PK PKBB BB 264 264 AP AP RP RP HOW TO ORDER AP RS AP RS RS RL RS LA LA RF=(PP/2) RF=(PP/2) RP RP LA LA RB AP RB RL RP RP AP RS RS RK RK PP PP PP PP PP PP RL RL 402 402 601 601 621 621 611 611 RB RB 602 602 612 612 603 603 404 404 PP PP PP PP Specify: Qty. Type Code LL Steel W Shape P PP LA RS PP PP PP 602 PP 402 402 224 224 404 404 602 612 612 + PK RL RKmust + PK RLbe must ≤ (PK be -≤RK PP) (PKPP /2- RK PP) /2 PP PP PP RF RF444RK 621 621 603 603 444 RF RF PP PP RL RL RP/2- PP) RP/2 RL PP RL PP RF=(P/2) RF=(P/2) 224 224 RP RP RK + RL RKmust + RLbe must ≤ (PK be -≤PP) (PK RF RF Example: RL RL RL RL RP RP RF=(PP/2) RF=(PP/2) RP RP RL RL RPRP RPRP RB RB RK RK RF=(PP/2) RF=(PP/2) RP RP RP RP

Dayton Dayton Progress Corporation CorporationLA LA LA Progress AP

LA BB BBLA

LA RS BB RS BB

www.daytonprogress.com www.daytonprogress.com RS

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811

RF RS RP

RF PP RF

811

RS RP LA

703

RS RP

812 801

812

PP RF

821

711 PP

821

LA AN

821

W935

.50 .625 .15

.05

LA AN

821

(Land Length)

*B (Land Length) will be per catalog standard, unless XB is ordered. O.A.L. will be held to LL tolerance, i.e., ±.001.

*B (Land Length)

935

.03

AN°

Alterations

XNT

811 RF

RS AN PP LA

714

AN PP

812

RS RP

PP AN

930

821

.010/.020” Fillet

821AN

821

AN PP

1-19, 5 Days

Dayton Progress Corporation

PP LA

RL AN

821

713

PP 704 RF LA

AN RF

AN AN

801 812

RF AP

LA AN 812 PP AN

AN 801 AN

812 801

812

LALA AN

812

802

RP AN

LA LA AN AN

RS RF RP

AP LALA

RF LA

PP RF RP RF RS RP

LA AN

RF LA

812

RS RP

712

714 811

AN RF

PP RF

811 AN

AP AN APAP

AP AN 714AP

APAP

702 811 714 711

LARL

811 714

change the “X” designator to a “W.” Die Buttons are available as headed or headless with a counterbore relief, or as headed or headless with a tapered relief.

4 KNW 100 100 M2

RS PP

Form Die Button Shapes

PP PP RL RS

802

811

RS RL

RP LA

711 811 714

PP RL RS PP

802AP 713 704

Example: Example: 2 KPW 2 KPW 100 100 E250E250 M2 M2 W201 W201 P.1875 P.1875 PP.1250 PP.1250 LA2.235 LA2.235 XNT XNT

802

713 AN AP

AN AP

713

404 RL RF=(PP/2) RL RF=(PP/2) LA RL LA RL 233 RL ±.0005 PP ±.0005 PP 213 221 221 PP PP 233

Dayton Die Buttons are available for all the Form Punches shown here, i.e., round punches designated as standard “X” shaped punches. When ordering, please

RP PPRF PP

RP AP AP

802 713 701 704

703

712

712 621AP 703

811

LA LA

802 AN

713AP 802AP

LA AP AN AP

AP RF

PP RL RS

RP 712 AP

802 802 713

703

AP RP

RP AP

702

701

AN AN AP

712

701 AP

712

RF=(P/2)

LA LA Form Form Punches Punches are are alsoalso RF=(PP/2) RF=(PP/2) AP AP AP RL RL available available on standard on standard punch punch RL RL PP PP 233 233 PP PP blanks. blanks. Form Form Punches Punches other other 402 401 601 602 TheThe shapes shapes shown shown below below 404 RP RP LA LA LAas as LA are LA standard, those those areLAare available available LA but LA are RF=(P/2) RL are standard, but are not the not the thanthan RL + RP RLmust + RPbe must ≤ (Pbe - PP) ≤ (P/2- PP) /2 AP LA LA LA LA specials. only only shapes shapes Dayton Dayton provides. provides. specials. PP PP PP PP PP PP PP PP 201 201 202 202 212 212 213 213 LA LA Others are are available available withwith a a When When ordering, ordering, change changeLA LA Others LA LA701 LA LA PP RF=(PP/2) PP PP PP RF=(PP/2) 201 201 212 212 RF=(PP/2) RF=(PP/2) 701 RL RL to to LA LA LA LALA RP RP RL RL LA LA detailed detailed drawing drawing attached attached the “X” the designator “X” designator to a to “W.” a “W.” LA LA RP must RPbe must ≤ (P be PP) ≤ (P /2 PP) /2 RF=(PP/2) RF=(PP/2) RL RL PP PP 233 233 AP PP BB PP 234 234RP the order. the In addition, In addition, specify specify other PP PPRL RL AP PP order. PP 201other 201 212 212 LA 233 LA 233 RL RL AP PP PP PP PP PP PP 201 201 212 212 RP RP 1-19, 5 Days 5 Days LA RF=(PP/2) LA 1-19, RL RL LA LA dimensions, dimensions, as shown as shown in in LA LA LA LA RF=(PP/2) LA LA PP 402 602 PP

Dayton Dayton Progress Progress Form Form Punches Punches are are available available on on round round punches punches (i.e.,(i.e., those those designated designated as standard as standard “X” “X” shaped shaped punches). punches).

602

RL LA

701

702

701

801

821

Jektole Data ®

Jektole ® with Keeper Key

Standard practice has called for i 5%, and is commonly known as “regular clearance.” Regular clearance has been applied almost universally to all applications involving the perforation of ferrous materials.

Jektole ® Cutaway

Jektole®, the Engineered Clearance, is approximately twice regular clearance, i.e., i 10-12%. This means greater productivity, improved maintenance, and a better return on your tooling investment. In addition, clearances of up to i 50% are not uncommon with some hard materials. Clearance tests have been performed by Dayton Progress to prove that increasing the clearance does not lessen hole quality—a common thought by some designers and engineers. Dayton clearance tests do, in fact, prove that the Jektole® Engineered Clearance provides many advantages and benefits.

Jektole Components

Jektole® In Production ● ●

● ● ●

Jektole® In Maintenance ●

●

● ●

Keeper Key holds pin in retracted position (see photo at left) Eliminates the need for disassembly before grinding Helps maintain proper pin extension Reduces downtime for regrinding

Standard Jektole Data ®

DIMENSION Std. Shank Diameter Point Hole Diameter Shank Hole Diameter Pin Extension Keeper Key Number

J12

.3750 .6250 1.250 D .1875 .2500 .3125 .4375 .7500 and .5000 1.000 larger C

.020

.032

.046

.063

.094

.125

.086

.109

.141

.172

.221

.275

.03

.06

920045

920053

* Keeper Key not available

Jektole Design Limits ®

Min. Shank Dia.

DIMENSION D

.172

.218

.282

Min. Point Dia.

P .040

.064

.092

.126 .188 .250

Max. Point Lgth.

1.50

1.62

1.62 1.62 1.62

1.25

J12

.344 .442 .552

Universal Jektole Components ®

Punch

.06 (.03 for J2 & J3)

Set Screw

.09 (.05 for J2 & J3)

Pin Extension

E D

L .75 Min.

.01 Fillet H

.75

EJECTOR PINS

J12

Overall Length L

1.11

1.38

1.94

2.22

Pin Diameter

End Ground Square D

Jektole Pin RC 44-48

Spring

.017

.027

.041

.058

.089

.120

Head Diameter H

.048

.073

.094

.120

.156

.188

Hd. Thickness

.031

.047

.062

.094

J12

SPRINGS T L

Outside Dia.

.081

.104

.136

.167

.216

.270

Free Length

2.38

3.19

3.00

3.03

2.56

lbs.

.75

1.5

2.5

J12

Pressure

(.12" Pre-load)

SCREWS

Dayton Progress Corporation

Screw Size

Screw Length

#3-48 #5-40 #8-32 #10-32 1/4-28 5/16 -24

.19

.25

www.daytonprogress.com

Locking Devices—Flats vs. Dowel Slots Flats

Standard and Alternate Locations

Custom Locations Definitions: Custom Location is any angle other than: 0°, 90°, 180°, or 270°.

Definitions: Standard Location is at 0°. Alternate Location is 90°, 180°, or 270°. Alternate Locations are available at no additional charge.

Single Flats: X2 & X8

F Dimension (.5D on Headed Products) Headless Die Buttons and Guides Body Dia. F Body Dia. F Body Dia. F

18 .080 62 .270 175 .775

25 .110 75 .325 200 .900

31 .135 87 .380 225 1.025

37 .165 100 .435 250 1.150

43 .190 125 .540 275 1.275

50 .220 150 .650

90°

180°

0°

270°

Length (from top of die button)

Depth

The depth of the flat is taken from the shank, not the head, on punches.

Single Flats: X5 & X9

Locking Devices

Punches

Die Buttons

Top

N/A

Locking Devices

Punches

Die Buttons

Bottom

Top

Bottom

Top

N/A

Top

Order Example:

X2 — 90°

X5 — 135°

Double Flats: X3

Double Flats: X6

Locking Devices

Punches

Die Buttons

Locking Devices

Punches

Die Buttons

Top

Bottom

Top

Bottom

Order Example:

X3 — 90°

X6 — 135°

Second Flat is always parallel to the first flat.

Additional Flats (From Top)

Key Flats vs. Dowel Slots Code Depth Length Maximum hole dimensions in die buttons X81 .060 .500 were designed with key flats in mind. There X82 .060 .625 are instances where, if using a dowel slot in X83 .060 .750 a headless die button, the dowel hole could break into the relief. For this reason, there X84 .060 Full Length are two ways to specify the location of the X85 .093 .500 dowel. X0 (standard/alternate location) X86 .093 .625 and X1 (custom location) are located .5D from centerline. However, when hole X87 .093 .750 dimensions are approaching the high limit X88 .093 Full Length of “P,” X4 (standard/alternate location) or X89 Specify Dimensions X7 (custom location) may be specified. This relocates the dowel outward to assure no interference between the dowel and Dowel Slots: X0**, X4, X41 & X43 the relief hole. Note: When the die button Locking Devices Dowel Diameter diameter is over .5000, the centerline X0** .1250 dimension is .5D on all dowels. To determine if you have an interference problem, see pp. 18-19 for Die Button construction.

Dowel Slots

Code

Depth

Length

X91

.060

.500

X92

.060

.625

X93

.060

.750

X94

.060

Full Length

X95

.093

.500

X96

.093

.625

X97

.093

.750

X98

.093

Full Length

X99

Specify Dimensions

Dowel Slots: X1**, X7, X71 & X73 Locking Devices

Dowel Diameter

X1**

.1250

X41

.1875

X71

.1875

X43

.2500

X73

.2500

Order Example: X71 — 135°

Order Example: X0 — 180° **available on headless die buttons only

F Dimension for Headed Punches and Die Buttons

F = .5D + .5 Dowel Dia.

F Dimension for Headless Die Buttons Only Body Diameter

Location Tolerance Flat F Radial + .0005 .001/ – .0000 inch

www.daytonprogress.com

Dowel F Radial + .0005 0°-4' – .0000

X0, X1 X4, X7 X41, X71 X43, X73

100

125-275

.1250 .1625 .1938 .2250

.1562 .1875 .2188 .2500

.1875 .2125 .2438 .2750

.2188 .2375 .2688 .3000

.2500 .2625 .2938 .3250

.5D .5D .5D .3438

.5D .5D .5D .4063

.5D .5D .5D .4688

.5D .5D .5D .5313

.5D .5D .5D .5D

Dayton Progress Corporation

Urethane Strippers Features/Benefits

O.D. I.D.

Dayton’s durable, yet flexible, Urethane Strippers provide superior stripping over conventional strippers; develop higher load-bearing capacity due to the use of a unique curing agent; are tear- and oilresistant; provide exceptional dampening of the punch, thus eliminating premature punch failure due to vibration; and are easy to install and replace.

Strip-shape Dayton Urethane Strippers assure positive stripping and dampen punch vibration by gripping around the punch point. The closed-end feature holds the thin stock flat during the stripping cycle, and helps eliminate the potential for rejected parts.

⁄4"

Air Hole

Air Hole ⁄16

1 3

⁄8

USE18-125 USE18-150 USE25-125 USE25-150 USE25-175 USE31-125 USE31-150 USE31-175 USE31-200 USE37-125 USE37-150 USE37-175 USE37-200 USE50-125 USE50-150 USE50-175 USE50-200 USE50-225 USE62-125 USE62-150 USE62-175 USE62-200 USE75-175 USE75-200 USE75-225 USE75-250 USE75-275 USE87-175 USE87-200 USE87-225 USE87-250 USE87-275 USE100-175 USE100-200 USE100-225 USE100-250 USE100-275

I.D. 3

O.D.

⁄16

⁄4

⁄16

⁄4

⁄16

— — 490

320 300 270 240

500 450 400 370

— — 575 600

420 385 355 310

695 625 575 515

— — 760 670

520 450 435 315 275

790 725 680 510 475

— — 875 650 600

600 520 480 440

925 835 775 730

— — 1000 935

1 3 ⁄4

500 400 350 325 300

800 700 650 600 550

1200 1100 1000 900 800

1 3 ⁄4

1500 1200 1150 900 850

2200 1900 1850 1450 1350

3400 2800 2400 1900 1800

1 3 ⁄4

2000 1600 1400 1200 1000

3000 2600 2300 2000 1800

3500 3400 3200 3000 2800

⁄2

1 3 ⁄4

1 1 ⁄4

⁄8

11 ⁄2 1 3 ⁄4

1 1 ⁄4

⁄2

⁄8

11⁄ 8

11 ⁄2 1 3 ⁄4

2 2 1⁄4 1 1 ⁄4

11 ⁄2 13

⁄4

⁄8

11⁄ 2

13 ⁄4

⁄4

2 2 1⁄4 2 1 ⁄2 2 3 ⁄4 2 2 1⁄4 2 1 ⁄2 2 3 ⁄4 2 2 1⁄4 2 1 ⁄2 2 3 ⁄4

Dayton Progress Corporation

Type

USE

I.D.

37 125

Pressure at Deflection of 1 1 3 ⁄8 ⁄4 ⁄8

475 465 375

Qty.

Example: 12

280 275 220

11 ⁄2

2 3

Specify:

⁄ 8 -1

— —

1 1 ⁄4

⁄16

HOW TO ORDER

⁄ 16

400 350

11 ⁄2

1 3 ⁄4

250 230

1 1 ⁄4

1 1 ⁄4 1

⁄16 - 1⁄ 4

⁄ 32

Catalog Number

I.D. 3

Push on Punch shape in end of stripper

www.daytonprogress.com

L +.020 -.005

For Round Punches Only L +.020 -.005

XS19

Nail Point

L +.020 -.005

A°

Shear Angles are also available on Classified Shapes, but are available as special order only.

+.020 -.005

L +.020 -.005

A°

90°

A° 90°

XS20

Chamfer

0°

L +.020 -.005

A°

L +.020 -.005

0°

A°

KPL

Code

100

.04

A°

L +.020 -.005

HOW TO ORDER

E350

P (or P&W)

P.872, W.401

Steel

Alteration

XS23 A3°

XS21

Conical

L +.020 -.005

A° .04 A° A°

L +.020 -.005 L +.020 -.005

A°

L +.020 -.005

A°

0°

90°

For Round & Shape Punches +.020 XS22

90°

A° A°

L +.020 -.005 L +.020 -.005 L +.020 -.005 L +.020 -.005 L -.005

90°

.04

L +.020 -.005 L +.020 -.005

Type

0°

A°

0°

.04 A° 0°

A° A°

90°

Double Shear

0°

+.020 -.005

A°

90°

L +.020 -.005 0°

A° A°

XS23

Single Shear

L +.020 -.005 L +.020 -.005

.04 90°

A°

0°

A° L +.020 -.005 Shown as reflected view.

A°

www.daytonprogress.com

L +.020 -.005

Dayton Progress Corporation 90°

Global leader in providing fabrication and stamping solutions

Form 910

10/13

www.daytonprogress.com

a MISUMI Group Company

Press Fit Punches Die Buttons Pilots Retainers

Visit us at www.daytonprogress.com

NEW

• Punch Guides • Alterations • Straight Punches • Clospace Punches • Expanded Sizes • PS Steel • EDM Blanks • Change Retainer

Press Fit Products Punches, Die Buttons, Pilots and Retainers

Dayton Slug Control Guaranteed to Stop Slug Pulling Dayton Slug Control is a method of reducing the risk of slugs being pulled to the die surface during withdrawal of the punch. The slugs are trapped in the land of the die buttons until they fall freely through the relief. It has no effect on hole size and will not require any changes in your regrind practices. Dayton Slug Control is effective throughout the life of the die buttons. This innovative process uses a series of grooves inside the die button. The slug expands into the grooves, effectively trapping it. This patented method of controlling slugs is so dependable, it’s guaranteed! Test it in your die and we will offer you this unconditional guarantee: Use Dayton Slug Control in a stamping die now pulling slugs. If for any reason you are not completely satisfied, we will refund the full cost of the Slug Control alteration. (We cannot guarantee the retention of slugs when clearance exceeds 10% per side.)

Retainers for Single Head Type Punches Instead of incorporating an expensive punch retainer in the die, use an inexpensive head type retainer. They save time and money. They are designed to the same exacting standards as Dayton’s True Position retainers.

Multiple Punch Retainers When a cluster of holes is in an extremely tight area where single retainers will not fit, standard retainers with multiple holes are the answer. Dayton’s Multi-Location retainers provide a simple low cost solution to multiple holes in a small area. They eliminate the need for special details, cutting both design and build time.

Urethane Strippers Urethane strippers that fit tightly over punches might be the answer to some of the low production jobs. Urethane can eliminate the costly stripper plate and provides a benefit over the bridge stripper normally used in low budget jobs. They hold the stock flat, unlike a bridge stripper, assuring the least amount of stripping pressure and resulting wear on punches.

Table of Contents Punches Standard Shapes X

AJ_

AP_

JektoleT Punch

Regular Punch

Press Fit Center Dowel

2 3

Punches AYX AUX AP

Extended Range Punches

Positive Pick-up Pilot

4-5

Die Buttons

Straight Punches

Press Fit Punch Blanks

Press Fit Pilots

6 +.020

L -.005

Guide Bushings

AHE/AHU

A°

AWX

AJB APB SJB SPB

APT

APA & SPA

SJ & SP

ACX ACB AXX

AN AH

Clospace Punches

ADE/ADU

Tapered Relief

+.020 -.005

EDM Button Blanks

8 8 9 9 10-11 12 14

Retainers

A° 13

+.020 -.005

.04

ART

A°

ARTS

ARC & ARCS

ARA & ARAS

True Location Headed Punch Retainers

Change Retainers

L +.020 -.005

Change Retainers

ARP

Multi-Location Retainers

A°

15 16 17 18-19

Miscellaneous

A 2

180°

W 2

TYP.

A°

14 TYP.

A 2

180°

90° X8 0° D

270°

Urethane Strippers & Stripping Units

90°

W W

Jektole Data

L +.020 -.005

90° X8 0° D

270°

90°

A Classified Shapes

X2 14 TYP.

F Locking Devices

D F

Surface Treatments/ Coatings & Shear Angles

TYP.

14 20-21 22-23 24

Catalog Ordering System The Catalog Designation completely defines the product, including shape, dimensions, tolerances and concentricity.

Example: Line A for Press Fit APR Product P for Punch (Regular) Shape R for Rectangle and Square

How to Order Specify Qty, Type, Catalog Number, and P or P & W Dimensions

Qty. Type

2 APR

13 25 80 P8.0 W6.5

All Triliteral Designators are a Trademark of Dayton Progress Corporation.

Shank Dia. Point Length L1 80

APR

Type

Catalog Number

2580

Overall Length L

P8.0, W6.5 Dimensions as Specified

Jektole  Punches

Steel A2, M2 PS

Heads Drawn to HRC 40-55 Through D25

ISO 8020 — Ejector Punches

Type

AJK

AJH

AJ_

90°

AJJ

R13

0.4

R 0 .3

0.3 0.3

Type & D AJX AJX 05 AJX 06 AJX 08 AJX 10 AJX 13 AJX 16 AJX 20 AJX 25 AJX 32

0.01

AJL

.5R ±0.13

AJR G

DAYTON’S new standard shape with a constant corner radius of 0.5R puts the clearance where it’s needed to prevent rapid wear and unacceptable burrs commonly generated with sharp corners. This reduces maintenance time and the risk of edge breaking during operation. The “L” Long Life punch will reduce maintenance costs while increasing production runs by reducing corner wear.

Excessive burr from sharp corner punch

0.5 R

A DAYTON Difference JEKTOLE The “Triple Your Production” Punch Retractable Slug Ejector. See page 14. Pat. No. 2,917,960 and 3,255,654

AJY 2

AJZ R

P W

G 2

0.01 A

1 0

1 Sharp corners are typical. To assure proper

clearance, Dayton will provide standard broken corners if die button is ordered with punch to eliminate interference with button fillet when total clearance is 0.08 or less.

Range Type & D P AJ_ 1.60– 4.95 AJ_ 05 2.40– 5.95 AJ_ 06 3.20– 7.95 AJ_ 08 4.50– 9.95 AJ_ 10 6.00–12.95 AJ_ 13 8.00–15.95 AJ_ 16 10.00–19.95 AJ_ 20 12.00–24.95 AJ_ 25 16.00–31.95 AJ_ 32

A new shape for Longer Life

AJO

0.02 A

AJX

No side hole D32 Shank Point Length L1 D Std. Alt. 05 13 19 06 13 19 08 19 25 10 19 25 13 19 25 16 19 25 20 19 25 25 19 25 32 25 30

P W

P 2

W — 2

P — 2

0.2 0

AJV

0°

Shape

P/W Round

0.03 0.05

0.5

D m5

5.0

AJN

1 W

D+3

0 0.3

0.01 0.050

R (Specify)

0.1 0.3

HRC 60-63 63-65

Min. Max. W P/G 1.60– 4.95 2.40– 5.95 3.20– 7.95 4.50– 9.95 6.00– 12.95 7.20– 15.95 8.00– 19.95 9.00– 24.95 10.00– 31.95

2 Check your P&W dimensions to be sure the

diagonal G does not exceed the max. shown. G =  P 2 + W2

L 63 70 • • • • • • • • • • • • • • • • • • Alternate point length not available

40 • •

50 • • • • • • • •

56 • • • • • • • •

60 • • • • • • • •

71 • • • • • • • • •

80 • • • • • • • • •

100

• • • • • • • •

Jektole Pin J2M J3M J4M J6M J6M J9M J9M J9M J12M

Standard Alterations for AJ and AP Punches Standard alterations are the ranges beyond those sizes listed above and can be manufactured for a slight additional charge. Some AP_ products are available as standard below these ranges (see AP_ chart).

& W Dimensions XP, XW PSmaller than Standard XP

XBR

20 Min.

Point Length Longer than Standard

XBR Specify XBR or XBB and length (see chart) L1 XBR L1

L1 Max.> D 04 05 06 08 10 13 16 20 25 32

0.8 1.3 2.0 3.0 4.0 – – – – –

1.1 1.3 2.0 3.0 4.0 4.0 6.0 6.0 8.0 10.0

XBR 19 25 30 Min. P (Rounds) 1.3 1.9 2.5 1.5 2.4 – 2.0 2.4 2.5 3.0 3.0 3.0 4.0 4.0 4.0 4.0 4.0 4.0 6.0 6.0 6.0 6.0 6.0 7.6 8.0 8.0 10.0 10.0 10.0 10.0

XBB 40

– – – 3.2 4.0 4.0 6.0 7.6 10.0 10.0

– – – – 6.0 6.0 6.0 7.6 10.0 10.0

1.3 1.6 2.0 3.0 4.0 – – – – –

1.6 1.6 2.0 3.0 4.0 4.0 6.0 6.0 6.0 7.2

XBB adds 3 days to delivery XBR XBB Jektole Pin 19 25 30 35 40 Min. W (Shapes) 1.6 2.4 2.8 – – – 1.6 2.4 – – – J2M 2.0 2.4 3.0 – – J3M 3.0 3.0 4.0 4.0 – J4M 4.0 4.0 4.0 4.5 6.0 J6M 4.0 4.0 4.0 4.5 6.0 J6M 6.0 6.0 6.0 6.0 6.0 J9M 6.0 6.0 6.0 6.0 6.0 J9M 6.0 6.0 6.0 6.0 6.0 J9M 7.2 7.2 7.2 7.2 7.2 J12M

Reduced Shank Diameter Head Diameter does not change with body diameter. Shank Dia. 4 5 6 8 10 13 Min. XD

No Side Hole For air ejection. No cost. Components not supplied.

2.5

4.4

4.5

6.8

8.8

11.5 14.5 18.5 23.5 30.5

Smaller Jektole Components

Steel A2, M2 PS

Regular Punches

HRC 60-63 63-65

Heads Drawn to HRC 40-55 Through D25

ISO 8020 — Non-ejector Punches

Type

90°

0.4

A L

Shank Point Length L1 D Std. Alt. 04 8 13 05 13 19 06 13 19 08 19 25 10 19 25 13 19 25 16 19 25 20 19 25 25 19 25 32 25 30

Type & D APX APX 04 APX 05 APX 06 APX 08 APX 10 APX 13 APX 16 APX 20 APX 25 APX 32

XT TT

0.3 0.3

APO

.5R ±0.13

0.01

APY

APR

P W

APZ

G 2

0.01 A

1 Sharp corners are typical. To assure proper

clearance, Dayton will provide standard broken corners if die button is ordered with punch to eliminate interference with button fillet when total clearance is 0.08 or less.

Min. Max. W P/G 1.60– 3.95 1.60– 4.95 1.60– 5.95 2.50– 7.95 3.20– 9.95 4.50– 12.95 6.00– 15.95 8.00– 19.95 9.00– 24.95 10.00– 31.95

Overall Length Shortened (note limits under “XBR”) Stock removal from point end which shortens L1 length.

40 • • •

2 Check your P&W dimensions to be sure the

diagonal G does not exceed the max. shown. G =  P 2 + W2

L 63 70 • • • • • • • • • • • • • • • • • • • • Alternate point length not available 50 • • • • • • •

56 • • • • • • • • •

60 • • • • • • • • •

71 • • • • • • • • • •

80 • • • • • • • • • •

90 • • • • • • • • • •

100 • • • • • • • • • •

How to Order Specify: Quantity Type Shank Diameter Point & Overall Length P or P & W Dimensions Steel Standard Alterations D

Precision Overall Length Same as XL except overall length is held to ±0.02.

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except Head thickness tolerance is held to ±0.01.

Reduced Head Diameter Minimum head diameter equals D +0.00, – 0.03.

Lead Length XLD Alternate The XLD alteration fixes the

0.03 0.05

APL

APX

1 0

Range Type & D P AP_ 1.60– 3.95 AP_ 04 1.60– 4.95 AP_ 05 1.60– 5.95 AP_ 06 2.50– 7.95 AP_ 08 3.20– 9.95 AP_ 10 5.00–12.95 AP_ 13 8.00–15.95 AP_ 16 10.00–19.95 AP_ 20 12.00–24.95 AP_ 25 16.00–31.95 AP_ 32

(note limits under “XBR”)

P W — 2

P — 2

Length Shortened XLB Overall L length maintained

XL LL

0.2 0

APV P 2

0.02 A

R 0 .3

0°

Shape

0.01 0.050

R13

P/W Round

0.03 0.05

D m5

0.1 0.3 0.5

APN

1 W

D+3

0 0.3

APJ

R (Specify)

5.0

APK

APH

AP_

punch shank length at 40 measured from the punch head. This eliminates pressing the entire shank through the holder.

P L1

Qty

Type

20 AJX 16 19 80 49 AJR 16 25 80 7 APL 16 19 71

P8.3, A2 P8.5, W8.0, A2, X2 P8.2, W7.2, M2, X2

See page 25 for coatings/treatments and shear angles.

Key Flats

The standard location for a key flat is Parallel to the P dimension. See page 24 for additional Locking Devices.

90° Reflected View 0° (X2)

P D 2

Press Fit Center Dowel Punches

Steel A2, M2

HRC 60-63

Heads Drawn to HRC 40-55 Through D25

Jektole® Type

90°

R13

0.4

 6.0 x 11 Deep

10.3 0.3

0.01

SJO

SJR

P — 2

SJX 10

4.50– 9.95

P W

SJL

SJX

.5R ±0.13

SJY 2

SJZ R

P W

G 2

0.01 A

clearance, Dayton will provide standard broken corners if die button is ordered with punch to eliminate interference with button fillet when total clearance is 0.08 or less.

No side hole D32 Range P

P 2

W — 2

1 Sharp corners are typical. To assure proper

Shank Point Length L1 Type & D D Std. Alt. SJX

1 P

0°

11 0

SJV

0.02 A

SJN W

Shape

10.01

P/W Round 0.050

0.03

D 0.05

0.5

D m5

0.01

D+3

10 0.3

5.0

R 0 .3

Type & D Min. SJ_ W

Max. P/G

SJ_ 10 4.50– 9.95

2 Check your P&W dimensions to be sure the

diagonal G does not exceed the max. shown. G =  P 2 + W2

L 100

110

120

130

Jektole Pin

•

J6M

SJX 13

6.00–12.95

SJ_ 13 6.00– 12.95

•

J6M

SJX 16

8.00–15.95

SJ_ 16 7.20– 15.95

•

J9M

SJX 20

10.00–19.95

SJ_ 20 8.00– 19.95

•

J9M

SJX 25

12.00–24.95

SJ_ 25 9.00– 24.95

•

J9M

SJX 32

16.00–31.95

SJ_ 32 10.00– 31.95

•

A new shape for Longer Life DAYTON’S new standard shape with a constant corner radius of 0.5R puts the clearance where it’s needed to prevent rapid wear and unacceptable burrs commonly generated with sharp corners. This reduces maintenance time and the risk of edge breaking during operation. The “L” Long Life punch will reduce maintenance costs while increasing production runs by reducing corner wear.

Excessive burr from sharp corner punch

0.5 R

Standard alterations are the ranges beyond those sizes listed in the catalog which can be manufactured for a slight additional charge.

& W Dimensions XP, XW PSmaller than Standard

Pat. No. 2,917,960 and 3,255,654

XBR

Point Length Longer than Standard Specify XBR or XBB and length (see chart)

20 SJ_ 32 Min. XBR Min. SP_ XBR 20 Min. L1 L

L1 Max.> D 10 13 16 20 25 32

A DAYTON Difference JEKTOLE The “Triple Your Production” Punch Retractable Slug Ejector. See page 14.

• • J9M Tapped Dowel x6 x 25 Included

Standard Alterations for SJ and SP Punches

SJJ

R (Specify)

10.2 0

SJK

SJH

SJ_

4.0 – – – – –

4.0 4.0 6.0 6.0 8.0 10.0

XBR 19 25 30 Min. P (Rounds) 4.0 4.0 4.0 4.0 4.0 4.0 6.0 6.0 6.0 6.0 6.0 7.6 8.0 8.0 10.0 10.0 10.0 10.0

XBB 40

4.0 4.0 6.0 7.6 10.0 10.0

6.0 6.0 6.0 7.6 10.0 10.0

4.0 – – – – –

4.0 4.0 6.0 6.0 6.0 7.2

XBB adds 3 days to delivery XBR XBB Jektole Pin 19 25 30 35 40 Min. W (Shapes) 4.0 4.0 4.0 4.5 6.0 J6M 4.0 4.0 4.0 4.5 6.0 J6M 6.0 6.0 6.0 6.0 6.0 J9M 6.0 6.0 6.0 6.0 6.0 J9M 6.0 6.0 6.0 6.0 6.0 J9M 7.2 7.2 7.2 7.2 7.2 J9M

Reduced Shank Diameter Head Diameter does not change with body diameter. Shank Dia.

Min. XD

—

11.5

14.5

18.5

23.5

30.5

No Side Hole For air ejection. No cost. Components not supplied.

Smaller Jektole Components

Steel A2, M2

Press Fit Center Dowel Punches

HRC 60-63

Heads Drawn to HRC 40-55 Through D25

Regular Type

SPK

SPH

SP_

90°

SPJ

R13

0.4

R 0 .3 6.0 x 11 Deep

Shank D 10

P — 2

0.01

0.3 0.3

1 0

P W — 2

SPL

SPX

SPO

.5R ±0.13

SPY

SPR 2

G P

P 2

0.02 A

0.2 0

1 P

0°

Shape

P/W Round

0.5

D m5

0.01

SPV

W P

D+3

0 0.3

5.0

0.03 0.05

0.01 0.050

R (Specify)

SPN

SPZ R

P W

G 2

0.01 A

1 Sharp corners are typical. To assure proper

clearance, Dayton will provide standard broken corners if die button is ordered with punch to eliminate interference with button fillet when total clearance is 0.08 or less.

Point Length L1 Type & D Range Type & D Min. Max. Std. Alt. SPX P SP_ W P/G 19 25 SPX 10 4.50– 9.95 SP_ 10 4.50– 9.95

2 Check your P&W dimensions to be sure the

diagonal G does not exceed the max. shown. G =  P 2 + W2

71 •

80 •

90 •

100 •

L 110 •

120 •

130 •

140 •

150 •

SPX 13

6.00–12.95

SP_ 13

6.00– 12.95

•

SPX 16

8.00–15.95

SP_ 16

7.20– 15.95

•

SPX 20

10.00–19.95

SP_ 20

8.00– 19.95

•

SPX 25

12.00–24.95

SP_ 25

9.00– 24.95

•

SPX 32

16.00–31.95

SP_ 32

10.00– 31.95

•

XT TT

Length Shortened XLB Overall L length maintained 1

XL LL

Precision Overall Length Same as XL except overall length is held to ±0.02.

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except Head thickness tolerance is held to ±0.01.

Reduced Head Diameter Minimum head diameter equals D +0.00, – 0.03.

Lead Length XLD Alternate The XLD alteration fixes the

0.03 0.05

How to Order Specify: Quantity Type Shank Diameter Point & Overall Length P or P & W Dimensions Steel Standard Alterations

(note limits under “XBR”)

Overall Length Shortened (note limits under “XBR”) Stock removal from point end which shortens L1 length.

• • • • Tapped Dowel x6 x 25 Included

punch shank length at 40 measured from the punch head. This eliminates pressing the entire shank through the holder.

P L1

Qty

Type

20 SJX 16 19 80 49 SJR 16 25 80 7 SPL 16 19 71

P8.3, M2 P8.5, W8.0, A2, X2 P8.2, W7.9, M2, X2

See page 25 for coatings/treatments and shear angles.

Key Flats

The standard location for a key flat is Parallel to the P dimension. See page 24 for additional Locking Devices.

90° Reflected View 0° (X2)

P D 2

Press Fit Positive Pick-Up Pilots

Steel M2

HRC 60-63

Heads Drawn to HRC 40-55 Through D25

VT-2981 DaytonProgress MV PPuPilot Geometry A 4th Repro 12-10-96

Order any length from 65 through 142MM. Type

APA Regular SPA Center Dowel

R 13

APA

20° 0.4

R13

D+3

0 0.3

0.5

D m5

5.0

0.03 0.05

0.1 0 ( 0.01 SPA)

0.01 0

20°

R 0.3 6.0 x 11 Deep

0.2 0

0.01 A

0.3 0.3

1 0

Greater Positioning — move stock further than conventional pilots

R Blend

When P = D shank tolerance applies to full length. Shank D 10 13 16 20 25 32

Point Length L1 Std. Alt. 21 27 21 27 21 27 21 27 21 27 27 32

Type & D APA/SPA APA/SPA 10 APA/SPA 13 APA/SPA 16 APA/SPA 20 APA/SPA 25 APA/SPA 32

Range P 4.85–10.00 6.30–13.00 9.95–16.00 13.60–20.00 17.25–25.00 20.85–32.00

Nose Lgth. N 8 10 15 20 25 30

65 • •

72 • • • • •

73 • • • • • •

82 • • • • • •

L 92 102 112 127 142 • • • • • • • • • • • • • • • • • • • • • • • • • • • Tapped Dowel x6 x 25 included for SPA

Standard Alterations for APA, SPA, APT Pilots Standard alterations are the ranges beyond those sizes listed in the catalog which can be manufactured for a slight additional charge.

XBR

XBR L1

Point Length Longer than Standard 20 Min.

20 Min.

P Smaller than Standard

XBR

L1 P

XBR L1 Max

> APA/SPA APT

1.55 1.55 1.55 1.55 1.55 3.15 5.95 5.95 7.95 9.95

1.85 1.85 1.95 2.35 2.45 3.15 5.95 5.95 7.95 9.95

Head Diameter does not change with body diameter.

XBB and X3B adds 3 days to delivery XBB X3B 32

D Minimum P 04 05 06 08 10 13 16 20 25 32

Reduced Shank Diameter

m5 XD

2.45 2.45 2.45 2.45 3.15 3.15 5.95 7.55 9.95 9.95

— — — — — — — — — — 2.95 — — — — 3.15 5.95 — — — 3.15 5.95 5.95 5.95 7.95 3.95 5.95 5.95 5.95 7.95 5.95 5.95 5.95 5.95 7.95 7.55 7.55 7.55 7.55 7.95 9.95 9.95 9.95 9.95 9.95 9.95 9.95 9.95 9.95 9.95 Shaded Area for APA/SPA‑Only

Shank Dia. Min. XD

3.5

4.5

6.5

8.5* 11.5 14.5 18.5 23.5 30.5

*Not available on SPA

Steel A2, M2 PS

Press Fit Pilots

HRC 60-63 63-65

Heads Drawn to HRC 40-55 Through D25

ISO 8020 Type

10.01

0.03

0.4

APT

P0

10 0.3

R13

D+3

D m5

10.1

5.00.30.5

D 0.05

APT

P

R 0 .3

4.0 11 0

L1 10.3 0.3

6.0 

> 6.0 

End of Cut Punch

10.2 0

< 6.0 

Less Than 4.0

 0.01 A

*4.0

Parabolic Point Shape for Smooth Pickup Action

Full Diameter Lead

3.0

*Length slightly less for under 6.0 Ø

When P = D shank tolerance applies to full length. Shank D 04 05 06 08 10 13 16 20 25 32

Point Length L1 Std. Alt. 10 15 15 21 15 21 21 27 21 27 21 27 21 27 21 27 21 27 27 32

XT TT

Range P 1.55- 4.00 1.55- 5.00 1.55- 6.00 2.45- 8.00 3.15-10.00 4.95-13.00 7.95-16.00 9.95-20.00 11.95-25.00 15.95-32.00

Overall Length Shortened (note limits under “XBR”) Stock removal from point end which shortens L1 length.

Length Shortened XLB Overall L length maintained

Type & D APT APT 04 APT 05 APT 06 APT 08 APT 10 APT 13 APT 16 APT 20 APT 25 APT 32

(note limits under “XBR”) (APT only)

Thinner Head than Standard Stock removal from head end which shortens overall length.

Precision Head Thickness Same as XT except Head thickness tolerance is held to ±0.01.

Reduced Head Diameter Minimum head diameter equals D +0.00, – 0.03.

42 • • •

52 • • • • • • •

58 • • • • • • • • •

62 • • • • • • • • •

65 • • • • • • • • •

72 73 • • • • • • • • • • • • • • • • • • • • Alternate point length not available

82 • • • • • • • • • •

102

• • • • • • • •

How to Order Specify: Quantity Type Shank Diameter Point & Overall Length P or P & W Dimensions Steel Standard Alterations

P L1

Qty

Type

6 APA 13 27 112 P12.90, m2, XL = 105 4 APT 16 21 82 P8.70, M2

Lead Length XLD Alternate The XLD alteration fixes the

0.03 0.05

punch shank length at 40 measured from the punch head. This eliminates pressing the entire shank through the holder. Standard on APA, SPA.

See page 25 for coatings/treatments and shear angles. 7

Extended Range Punches

Steel A2, M2

HRC 60-63

A_J

A_N

Jektole & Regular For Larger Dia. Holes

Type

R13

0.4

A_K

A_H

0.01

Shape

P/W Round

0.5

5.0

Dm5

0.1 0

0.03 0.05

0.01 0

AJ__

90°

R (Specify) 0°

A_O

A_R

P — 2

P W — 2

0 0.3

D+3

L10

G 2

1 Sharp corners are typical. To assure proper clearance,

Dayton will provide standard broken corners to eliminate interference with die button fillet when total clearance is 0.08 or less.

0.3 0

0.01 A

A_Z R

45°

A_Y 2

Type

0.2 0

0.02 A

R 0.3

P 2

W P

A_X

AP__

A_V

2 Check your P&W dimensions to be sure the diagonal G does

When D minus P or W exceeds 10 a step will exist.

not exceed the max. shown.

Round

Shape

Type

Std.

Point Length L1 Alt.

Range P

Min. W Max. P/G

AJ_ AP_

40.0 45.0 50.0 56.0 63.0

25 25 25 25 25

30 30 30 30 30

20.0-39.95 25.0-44.95 30.0-49.95 35.0-55.95 40.0-62.95

8.0-39.95 9.0-44.95 10.0-49.95 11.0-55.95 12.0-62.95

• • • • •

Straight Punches

How to Order Specify: Quantity Type Shank Diameter Point & Overall Length P or P & W Dimensions Steel

100

• • • • • • • • • • • • • • • • • • • • Alternate point lengths not available Steel A2, M2

• • • • •

HRC 60-63

0.1

5.0 0

0.4

AYX

AYX & AUX

P 0

Type

0.01

All Heads Drawn to HRC 40-55

0 0.3

Shank

0.2

R 0.3 0

0.3

CL Vent Hole

L 0.3

AUX

L1 Qty

Type

All dimensions and tolerances are the same unless specified.

3 APR 50- 30 100 P36.5, W15.5, X2

Key Flats

The standard location for a key flat is Parallel to the P dimension. See page 24 for additional Locking Devices.

90° Reflected View 0° (X2)

P D 2

How To Order Straight Punches, Blanks, Clospace Punches

Qty Type L P

Qty Type D

18 AUX 63 P7.0, A2 10 AWX 71 P2.5, M2 25 AXX 80 P3.5, M2

10 ACX 5 APB

06 80, M2 13 71, M2

Range Vent Type P H Hole 50 05.00-06.00 09.0 14.0 • 06.01-08.00 11.0 21.3 • 08.01-10.00 13.0 22.5 • AYX 10.01-13.00 16.0 22.5 • 27.9 22.5 • 13.01-16.00 19.0 27.9 03.00-04.00 07.0 • 04.01-05.00 08.0 • 05.01-06.00 09.0 • AUX 06.01-08.00 11.0 N/A • 08.01-10.00 13.0 • 10.01-13.00 16.0 • 13.01-16.00 19.0 •

L 56 60 63 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Jektole

70 71 80 90 100 Pin J2M • • • J3M • • • • J4M J6M • • • • J6M J9M • • • • J9M • • • • • • • • • • • • • • • • • • • • N/A • • • • • • • • • • • • • • •

HRC 60-63 63-65

Press Fit Punch Blanks

Heads Drawn to HRC 40-55 Through D25

ISO 8020

Type 5.0

SJB & SPB are Center Dowel Punch Blanks.

6 x 11 Deep

R 0 .3

0.2 0

APB/SPB

0.3 0.3

All dimensions and tolerances are the same unless specified.

Shank D 10 13 16 20 25 32

Type SJB/SPB SJB/SPB SJB/SPB SJB/SPB SJB/SPB SJB/SPB

71 • • • • • •

80 • • • • • •

L Jektole 90 100 110 120 130 140 150 Pin • • • • • SPB SPB J6M • • • • • SPB SPB J6M • • • • • SPB SPB J9M • • • • • SPB SPB J9M • • • • • SPB SPB J9M • • • • • SPB SPB J12M*

Jektole Side-hole position allows room for alternate point lengths shown on pages 2 & 4. *J9M for SJB

Clospace Punches ACX

A2, M2

10.1

5.00.0

0.5

0.4

Ref

60°

1.8P

0.4

10.01

10.2

R 0.30

10 0.3

P 0

(M2 only)

Pointed Punches Type

10.01

AWX

HRC 60-63

Heads Drawn to HRC 40-55 (except AWX)

D0

Type

Steel A2, M2

10.01

L Jektole 40 50 56 60 63 70 71 80 90 100 Pin APB • • • • • • • • • • — AJB/APB • • • • • • • • • • J2M AJB/APB • • • • • • • • • • J3M AJB/APB • • • • • • • • • J4M AJB/APB • • • • • • • • • J6M AJB/APB • • • • • • • • • J6M AJB/APB • • • • • • • • • J9M AJB/APB • • • • • • • • J9M AJB/APB • • • • • • • • J9M AJB/APB • • • • • • J12M* Type

P0.000

Tapped Dowel x6x25 Included Shank D 04 05 06 08 10 13 16 20 25 32

AJB/SJB

0.5

D+3

0 0.3

AJB/SJB Jektole APB/SPB Regular

0.1 (A_B) 0 0.01 (S_B)

Dm5

Steel A2, M2 (all blanks) PS (AJB, APB)

10.25

0.7P 0

10.2

R 0.30

10.3 0.3

L10

A 10.3 0

 0.008 A

L Type

0.4

10 0.3

0.5

ACB A2, M2

10.1

5.0 0

Range P 0.80–1.60 1.61–2.00 2.01–3.00 3.01–4.00 4.01–5.00 5.01–6.00 6.01–7.00

10.01

10.2

R 0.30

Punch Blanks Type

10.3 0

10.3 0.3

L AXX 40 45 50 56 60 63 70 71 80 90 100 H • • • • • • • • • • • 3 • • • • • • • • • • • 4 • • • • • • • • • • • 5 • • • • • • • • • • • 6 • • • • • • • • • • • 7 • • • • • • • • • • • 8 • • • • • • • • • • • 9

D 0

P 0

10.01

AXX

All dimensions and tolerances are the same unless specified.

Type

ACX ACB

Head Point Body Dia. Length D H L1

2.0 3.0 4.0 5.0 6.0 7.0

4.0 5.0 6.0 7.0 8.0 9.0

5.0 7.0 8.0 8.0 8.0 8.0

ACX Range P

0.81-2.00 2.01-3.00 3.01-4.00 4.01-5.00 5.01-6.00 6.01-7.00

L 40 45 50 56 60 63 70 71 80 90 100

• • • • • •

Die Buttons

Steel A2, M2

HRC 60-63

Headless/Headed — ISO 8977 (Round Only) Type

A_H

Type

AD_

AH_

Headless

A_K

A_J

A_N

A_V

R (Specify)

P 2

Headed

0.02 0

P — 2

P W — 2

0.02 A

R 0 .3

A_O

A_X

0.5

D m5

0.01 0

A L

0.3 0

0.1 0

A L

0.3 0

A_Z R

R W

P W

A_Y

A_R

0 0.3

0.2 0

D +3

D n5**

0.5

Press-in Lead

G R= 2

0.01 A

Check your P&W dimensions to be sure the diagonal G does not exceed the max. shown. G =  P 2 + W2

Body D  08

16  20  22  25  32  38  40

Std. S 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 6 6 6 6 6 8 8 8 8

B Alt. A — — 8 — — 8 8 — — 8 8 8 8 8 12 12 12 12 12 12 12 12 12 12 12

Alt. B — — — — — — — — — — — — — — 20 20 20 20 20 20 20 20 20 20 20

Type &D A_X08 A_X08 A_X08 A_X10 A_X10 A_X10 A_X10 A_X13 A_X13 A_X13 A_X13 A_X13 A_X16 A_X16 A_X20 A_X20 A_X22 A_X25 A_X25 A_X32 A_X32 A_X38 A_X38 A_X40 A_X40

Round Range P 1.50- 2.40 2.41- 3.00 3.01- 3.20 1.50- 2.40 2.41- 3.00 3.01- 3.20 3.21- 5.00 1.50- 2.40 2.41- 3.00 3.01- 3.20 3.21- 5.00 5.01- 7.20 5.00- 7.20 7.21- 8.80 7.00- 8.80 8.81-11.00 9.00-14.00 11.00-14.00 14.01-16.50 13.00-16.50 16.51-20.00 16.00-20.00 20.01-26.00 16.00-20.00 20.01-26.00

Type &D — — — A_ _10 A__10 A__10 A_ _10 A_ _13 A__13 A__13 A__13 A_ _13 A_ _16 A_ _16 A_ _20 A_ _20 A_ _22 A_ _25 A_ _25 A_ _32 A_ _32 A_ _38 A_ _38 A_ _40 A_ _40

Shape Min. Max. W P/G — — — — — — — — — —  1.20- 3.20  1.20- 5.00 — — — — — —  2.00- 5.00  2.00- 7.20  2.40- 7.20  2.40- 8.80  3.20- 8.80  3.20- 11.00  4.00- 14.00  4.80- 14.00  4.80- 16.50  5.50- 16.50  5.50- 20.00  6.40- 20.00  6.40- 26.00  6.40- 20.00  6.40- 26.00

L R 3.5 4.0 4.0 3.5 4.0 4.0 6.0 3.5 4.0 4.0 6.0 8.0 8.0 9.5 9.5 12.0 15.0 15.0 17.5 17.5 21.0 21.0 27.0 21.0 27.0

20 • • • • • • • • • • • • • • • • • • • • • • • • •

22 • • • • • • • • • • • • • • • • • • • • • • • • •

25 • • • • • • • • • • • • • • • • • • • • • • • • •

28 • • • • • • • • • • • • • • • • • • • • • • • • •

30 • • • • • • • • • • • • • • • • • • • • • • • • •

32 • • • • • • • • • • • • • • • • • • • • • • • • •

35 • • • • • • • • • • • • • • • • • • • • • • • • •

40 • • • • • • • • • • • • • • • • • • • • • • • • •

Standard Alterations for AD, AH Die Buttons or W Dimensions XP, XW PLarger or Smaller

Standard Alterations are beyond those sizes listed above and can be manufactured for a slight additional charge.

D 10

AD, AH Min. Min. P W 1.5* 1.2

Max. P/G 5.5

R 6.0

D 45

AD only Min. Min. P W 16.0 6.4

1.5*

7.5

8.0

19.0

1.2

8.0

than Standard

Max. P/G 35.0

R 36.0

40.0

41.0

3.0

2.0

9.0

9.5

22.0

9.0

45.0

46.0

5.0

2.4

11.5

12.0

25.0

10.0

50.0

51.0

7.0

3.2

14.5

15.0

28.0

11.0

56.0

57.0

9.0

4.0

17.0

17.5

31.0

12.0

60.0

61.0

11.0

4.8

20.5

21.0

39.0

15.0

66.0

67.0

13.0

5.5

26.5

27.0

43.0

21.0

70.0

71.0

27.0

100

45.0

25.0

78.0

79.0

40 13.0 5.5 26.5 *3.00 min. P at 8mm Land Length

B XL L

Shortened XL Overall‑Length On AH_ material is removed from top. Shortens B length.

Minimum overall length = 13.

Overall‑Length LL Precision Same as XL except overall length is held to ±0.02.

XT/TT

Head than Standard XT Thinner Stock removal from Head end which shortens overall length. Precision Head Thickness TT Same as XT except head thick ness is held to ±0.01.

**AD die buttons conform to NAAMS standard for Straight Relief Die Buttons. For diameters 32-100 add XDT-j6 to the end of the catalog number to receive standard NAAMS standard j6 tolerance for large diameters.

Body D  45  50  56

100

Std. S 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8

B Alt. A 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12

Alt. B 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Type &D A_X45 A_X45 A_X50 A_X50 A_X50 A_X56 A_X56 A_X56 A_X63 A_X63 A_X63 A_X63 A_X71 A_X71 A_X71 A_X71 ADX76 ADX76 ADX76 ADX76 ADX85 ADX85 ADX85 ADX85 ADX90 ADX90 ADX90 ADX90 ADX90 ADX100 ADX100 ADX100 ADX100 ADX100

Round Range P 19.00-26.00 26.01-35.00 22.00-26.00 26.01-35.00 35.01-40.00 25.00-35.00 35.01-40.00 40.01-45.00 28.00-35.00 35.01-40.00 40.01-45.00 45.01-50.00 31.00-40.00 40.01-45.00 45.01-50.00 50.01-56.00 39.00-45.00 45.01-50.00 50.01-56.00 56.01-60.00 43.00-50.00 50.01-56.00 56.01-60.00 60.01-66.00 45.00-50.00 50.01-56.00 56.01-60.00 60.01-66.00 66.01-70.00 50.00-56.00 56.01-60.00 60.01-66.00 66.01-70.00 70.01-78.00

Type &D A__45 A__45 A__50 A__50 A__50 A__56 A__56 A__56 A__63 A__63 A__63 A__63 A__71 A__71 A__71 A__71 AD_76 AD_76 AD_76 AD_76 AD_85 AD_85 AD_85 AD_85 AD_90 AD_90 AD_90 AD_90 AD_90 AD_100 AD_100 AD_100 AD_100 AD_100

Shape Min. Max. W P/G 8.00- 26.00 8.00- 35.00 — — 9.00- 35.00 9.00- 40.00 10.00- 35.00 10.00- 40.00 10.00- 45.00 — — 11.00- 40.00 11.00- 45.00 11.00- 50.00 12.00- 40.00 12.00- 45.00 12.00- 50.00 12.00- 56.00 15.00- 45.00 15.00- 50.00 15.00- 56.00 15.00- 60.00 21.00- 50.00 21.00- 56.00 21.00- 60.00 21.00- 66.00 25.00- 50.00 25.00- 56.00 25.00- 60.00 25.00- 66.00 25.00- 70.00 33.00- 56.00 33.00- 60.00 33.00- 66.00 33.00- 70.00 33.00- 78.00

L R 27.0 36.0 27.0 36.0 41.0 36.0 41.0 46.0 36.0 41.0 46.0 51.0 41.0 46.0 51.0 57.0 46.0 51.0 57.0 61.0 51.0 57.0 61.0 67.0 51.0 57.0 61.0 67.0 71.0 57.0 61.0 67.0 71.0 79.0

22 • • • • • • • • • • • • • • • •

Control eliminates slug pulling XSC Slug Dayton Slug Control is as easy as specifying a catalog number. Add the information that is unique to your application to the die button catalog number. See ordering information. Available on all AD and AH die buttons.

ADX 13 25 P7.0

MM0.3

32 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

35 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

40 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

45 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Through Land XBL Straight The land length (B) equals the

overall length of the die button. Can be used for bushings, guides and a variety of other applications. Round only.

Your Specs

XSC

30 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

D + 0.00 –0.03

28 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Reduced Head Diameter XH Minimum head diameter equals

Dayton Slug Control is Easy to Order

25 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

10°

Lead on AD_ XAL 10°Angled The angle provides clearance for steps left by CNC machining.

CS5

Standard on AN_ Die Buttons Type D L P Alt. Mat’l Clear Code Th’kness Per Side (%)

How to Order Specify: Quantity Type Body Dia. & Length Codes P or P & W Dimensions Standard Alterations

This information will be entered into our computer to generate a program to alter the land of the die button and end your slug pulling problems forever! Call us or contact your Dayton distributor for more information.

Standard Key Flat Location Standard Key Flat Location is 0°. Alternative locations of 90°, 180°, or 270° can be specified at no additional cost. Custom Key Flat Location Custom Key Flat Locations can be specified as degree required counterclockwise from 0°. See page 24 for more details.

90°

D 0°

180° Plan View

KF 225° 270°

Qty.

Type

6 ADO 25 A32 15 ADX 32 S28

P8.7, W5.0, M2, X2 P15.6 XDT-J6 11

Tapered Relief Die Buttons

Steel A2

HRC 60-63

For automotive CNC build applications

Type

ANX

AN_

ANH

For 6 Dowel

ANK

ANJ

ANO

ANR

R (Specify)

10°

0.5

3 L

0.3 0

0.02 0

0.01 A

0.02 0

0.02 A

⁄4° ± ⁄4° Included Tapered Relief

0.01 0

D n5*

Taper Lead

G P

P — 2

P W — 2

ANN

ANV

Std. S 4 5 5 5 6 6 6 8 8 8 8 8 8 8 8 8 8 8

B Alt. A  5  8  8 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12

Alt. B 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

Type &D ANX10 ANX13 ANX16 ANX20 ANX22 ANX25 ANX32 ANX38 ANX40 ANX45 ANX50 ANX56 ANX63 ANX71 ANX76 ANX85 ANX90 ANX100

Round Range Type P &D 1.60- 6.80 AN_10 3.00- 8.80 AN_13 7.40-10.80 AN_16 9.50-13.60 AN_20 10.50-15.00 AN_22 12.00-17.00 AN_25 16.00-22.00 AN_32 18.00-27.00 AN_38 18.00-27.00 AN_40 18.00-35.00 AN_45 18.00-40.00 AN_50 18.00-45.00 AN_56 18.00-50.00 AN_63 18.00-56.00 AN_71 25.00-60.00 AN_76 25.00-66.00 AN_85 32.00-70.00 AN_90 32.00-78.00 AN_100

R W

P W

G R= 2

Check your P&W dimensions to be sure the diagonal G does not exceed the max. shown.

See page 24 for other Locking Devices (must be specified)

Body D  10  13  16  20  22  25  32  38  40  45  50  56  63  71  76  85  90 100

ANZ R

Shown above with Locking Device X43 for ∅6 Dowel (NAAMS™ standard). X43 provided unless otherwise specified.

ANY

P 2

G =  P 2 + W2

Shape Min. Max. W P/G 1.30- 6.80 1.90- 8.80 1.90- 10.80 1.90- 13.60 1.90- 15.00 1.90- 17.00 1.90- 22.00 1.90- 27.00 1.90- 27.00 2.40- 35.00 4.00- 40.00 4.00- 45.00 4.00- 50.00 4.00- 56.00 5.60- 60.00 5.60- 66.00 5.60- 70.00 5.60- 78.00

L 13 • •

16 • •

20 • • • • • • • • •

22 • • • • • • • • • • • • • •

25 • • • • • • • • • • • • • • • • • •

28 • • • • • • • • • • • • • • • • • •

30 • • • • • • • • • • • • • • • • • •

32 • • • • • • • • • • • • • • • • • •

35 • • • • • • • • • • • • • • • • • •

• • • • • • • • •

Standard Alterations for AN Die Buttons XP

Control eliminates slug pulling XSC Slug Dayton Slug Control is as easy as specifying

or W Dimensions XP, XW PLarger or Smaller

a catalog number. Add the information that is unique to your application to the die button catalog number. See ordering information. Available on all AN die buttons.

than Standard

Dayton Slug Control is Easy to Order

Overall‑Length Shortened Minimum overall length = 13.

Precision Overall‑Length Same as XL except overall length is held to ±0.02.

XL L

Through Land XBL Straight The land length (B) equals the

overall length of the die button. Can be used for bushings, guides and a variety of other applications. Round only.

Catalog Number

ADX 13 25 P7.0

Your Specs

XSC

MM0.3

CS5

Type D L P Alt. Mat’l Clear Code Th’kness Per Side (%) This information will be entered into our computer to generate a program to alter the land of the die button and end your slug pulling problems forever! Call us or contact your Dayton distributor for more information.

*AN die buttons conform to NAAMS standard for Tapered Relief Die Buttons. For diameters 32-100 add XDT-j6 to the end of the catalog number to receive NAAMS standard j6 tolerance for large diameters.

Guide Bushings

Steel A2

Land Length V P V 0.80-1.7 2P 1.71-2.4 P + 1.7 2.41-10.8 .82P + 2.1

Applies to all products on this page

For Punch Point Support

Type

AG_

AF_

AE_ Guide Bushing Alterations Product Round Shape XH N N XP N XT N N TT N N

HRC 60-63

10.1

3.00.3 0.5

See pages 10 & 11 for an explanation of these alterations. Locking Devices are on page 24.

Head Up

D m5

10 0.3

AE_

A_H

A_J

A_K

90°

R 0.3

10.2 0

R (Specify)

10.02 0.3

How to Order Specify: Quantity Type Body & Length Codes P or P & W Dimensions Steel Standard Alterations

AF_

4 AEX 06-13 P2.0, XH 7.0 2 AFO 10-10 XP7.0, W2.9, A2 3 AGK 16-16 P6.6, W6.1, R1.0, A2

All dimensions and tolerances are the same for AE_, AF_ and AG_ unless specified.

Body D 05 06 08 10 13 16

Type

AG_ Headless AF_ Head Down AE_ Head Up

Dn5

Headless

Round Range P 1.6- 3.2 1.6- 3.9 2.4- 5.4 3.2- 6.8 5.4- 8.8 7.4-10.8

H 08 09 11 13 16 19

A_O

A_X

V AG_

10.02 0.3

 0.008 A

Head Down

W — 2

P — 2

0°

10.3 0.3

A_R G

10.01 P 0.3

 0.008 A

Shape C’ Bore Min. Max. Dia. W P/G C 1.3- 3.2 03.6 1.3- 3.9 04.6 1.3- 5.4 06.6 1.3- 6.8 08.2 1.9- 8.8 11.4 1.9- 10.8 Full Taper

L 8 8

10 10

1 0.2 Max. Fillet (Typical) 2 Check your P&W dimensions to be sure the

diagonal G does not exceed the max. shown.

13 13

G =  P 2 + W2

How to Order Specify: Quantity Type Body Dia. & Length Codes P or P & W Dimensions Standard Alterations

D Qty.

Type

6 ANO 25 A32 P8.7, W5.0 X2 9 ANX 40 A30 P23.2 XDT-J6 Standard Key Flat Location Standard Key Flat Location is 0°. Alternative locations of 90°, 180°, or 270° can be specified at no additional cost.

90°

0°

180°

Custom Key Flat Location Custom Key Flat Locations can be specified as degree required counterclockwise from 0°. See page 24 for more details.

Plan View

KF 225° 270°

Only

AHE/ADE B Std. Alt. S A — — 4 8 5 8 5 8 5 12 6 12 6 12 6 12 8 12 8 12 8 12 8 12 8 12 8 12 8 12 8 12 8 12 8 12 8 12

P 0.8 0.8 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2

0.13

0.3 0

ADE Headless Dn4*

Dn5*

3.0

All dimensions and tolerances are the same unless specified.

0.03 0.05

Body D 8 10 13 16 20 22 25 32 38 40 45 50 56 63 71 76 85 90 100

For the fastest delivery use the hole (P) dimensions given in the chart. If a larger hole is desired simply specify “XP” and give the dimension.

AD_

ADU Headless

ADU/ADE

0.13 A

0.2 0

Type

AHE Headed

0.13 A

Dm4

0 0.3

R 0.3

8 AHE 40-A35 M2 2 ADU 13-30 A2 4 AHE 32-B25 A2

AD_ AH_

0.5

D+3

How to Order: Specify: Quantity Type Body Dia. & Length Codes B&P Dimensions if Required

Type

0.1 0

5.0

AHU Headed

AHU/AHE

0.3 0

Type

0.13

HRC 60-63 unless specified

Steel A2, M2

EDM Button Blanks

Alt. B — — — — 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Jektole Clearance

AHE ADE R — 6.0 8.0 9.5 12.0 15.0 17.5 21.0 27.0 27.0 36.0 41.0 46.0 51.0 57.0 61.0 67.0 71.0 79.0

L 20 • • • • • • • • • •

22 • • • • • • • • • • • • • • • • • • •

25 • • • • • • • • • • • • • • • • • • •

28 • • • • • • • • • • • • • • • • • • •

30 • • • • • • • • • • • • • • • • • • •

32 • • • • • • • • • • • • • • • • • • •

35 • • • • • • • • • • • • • • • • • • •

40 • • • • • • • • • • • • • • • • • • •

• • • • • • • • •

• • • • •

The Key to Increased Productivity

Punch

Set Screw

Spring

Pin Jektole Pin Rc 44-48

Side Hole H D

No side hole in punches with J12M

0.25 Fillet

D L

19.0 L

JEKTOLET In Production

T L

Requires less press tonnage Reduces pressure required to strip the punch, reduces punch wear Produces minimal burr Doubles (and often triples) piece output per grind Reduces total punch costs

JEKTOLET In Maintenance • • • •

Keeper Key—holds pin in retracted position Eliminates the need for disassembly before grinding Maintains proper pin extension Reduces downtime for regrinding

Universal Jektole Components EJECTOR PINS Overall Length Pin Diameter Head Diameter Head Thickness SPRINGS Outside Diameter Free Length SCREWS Screw Size Screw Length

L D H T D L D L

J2M 28.0 0.43 1.2 0.8 J2M 2.1 60.3 J2M M2.6 5

J3M 35.0 0.68 1.8 1.2 J3M 2.4 60.3 J3M M3 5

J4M 49.4 1.04 2.4 1.6 J4M 3.3 81.0 J4M M4 5

J6M 49.4 1.47 3.0 1.6 J6M 4.3 76.2 J6M M5 5

J9M J12M 56.5 56.5 2.26 3.05 4.0 4.8 2.4 2.4 J9M J12M 5.0 7.0 68.9 65.1 J9M J12M M6 M8 6 6

J2M 4.4 1.3 32 87

J3M 5.0 2.0 38 87

J4M 6.8 3.0 41 84

J6M 8.8 4.0 41 84

J9M J12M 10.4 14.0 6.0 7.2 41 41 84 70

Jektole Design Limits DIMENSION Min. Shank Dia. Min. Point Dia. Max. Point Lgth. Max. Shank Lgth. 14

*For diameters 32-100 add XDT-j6 to the end of the catalog number to receive NAAMS standard j6 tolerance for large diameters.

D P S

Headed Punch Retainers Type

Type

For Round Punches

For Shaped Punches

ARTS

ART

0.13

Round

Slip Fit for 6.0 Dowel (2) R

0.01

G 0.13

0.01

X 0.13

Slip Fit for 6.0 Dowel (2) R

0.01

M (Rad.)

G 0.13

H G

0.13

.5D

G 0.13 G5

29° D S

X 0.01

29°

D G5 S

0.01

10.06

5.0 10.01

5.0

M8 Tapped Hole 2 Places

RETAINER INCLUDES: n 2 Tapped dowels n 2 Screws

M8 Tapped Hole 2 Places

Don’t waste time and money buiding a retainer for just one punch. TRUE LOCATION Retainers offer precise dowel locations allowing CNC machining of the punch and die plates. The dimensional accuracy also permits interchangeability of retainers that before could not have been done without plugging holes and re-machining for dowels. Use Dayton’s Center Dowel Punches and Pilots for the best accuracy. With the dowel located directly over the center-line of the

Catalog No.

10.06 10.01

punch, accumulation of tolerances is eliminated. This provides the best possible alignment. In addition, only one dowel is needed for a round punch, a shaped punch requires a second dowel for radial location. An additional dowel hole is provided for use with die buttons. n Ground top and bottom n Case-Hardened to approximately Rc 42

ART

ARTS

Type

Code

Screw Size

ART/ARTS

10.00

44.5

43.7

14.0

11.1

19.0

7.0

9.5

12.0

26.925

9.0

7.5

ART/ARTS

13.00

50.8

50.0

17.0

14.3

19.0

8.5

12.7

15.2

29.970

12.0

6.5

ART/ARTS

16.00

54.0

53.2

20.0

15.9

19.0

10.0

14.3

16.8

31.750

13.5

6.0

ART/ARTS

20.00

60.3

59.5

24.0

17.5

19.0

12.0

17.5

20.0

33.530

16.5

5.0

M10

ART/ARTS

25.00

69.9

69.1

29.0

19.8

23.8

14.5

22.2

24.7

40.640

22.0

7.0

M12

ART/ARTS

32.00

69.9

69.1

36.0

19.8

23.8

18.0

22.2

24.7

40.640

22.0

7.0

M12

Shim Plates

Clearance Holes (5) 1.8 or

4.80.13

1.8 (soft)

4.8 (Rc55)

URSP 10 18 URBP 10 48

URSP 13 18 URBP 13 48

URSP 16 18 URBP 16 48

URSP 20 18 URBP 20 48

URSP 25 18 URBP 25 48

URSP 32 18 URBP 32 48

How To Order: Quantity Catalog No.

10 ART10 12 ARTS25 10 URBP 10 48

Change Retainers Air Cylinder Type — For Headed Punches

Engage or disengage punches in seconds Change retainers are used where different hole patterns are required. Various hole patterns can be accomplished without the need for multiple dies. Different parts, such as right and left hand can be run in one die.

Type

Changing hole patterns takes only minutes, sometimes only seconds. A bar holding the punch in position is released to allow the punch to retract up far enough to avoid contact with the material.

ARA

For Round Punches

ARAS

For Shape Punches

L C U

E F

30° Head flat orientation for shape punches

Dowel Hole (D=10 25) 2- 5.8 (D=32,40) 2- 7.8

5 Change Retainer includes all necessary screws and dowels, air cylinder and fittings. The fittings supplied are for 6mm tubing and 1/4” tubing. The metric fittings are blue and the inch fittings are orange. Tubing is not included.

8 T

Dowel Hole (D=10 25) 2- 5.8 (D=32,40) 2- 7.8

Air cylinder can be removed and remounted 90° or 180° from location shown Recommended air pressure is 65 – 75 PSI (450 –Tubing 520 kPa/cm2) Minimum pressure:Not 45 Included PSI (315 kPa/cm2) Maximum pressure: 145 PSI (1000 kPa/cm2) Punch

8 Retractable Length

Air cylinder can be removed and remounted 90° or 180° from location shown Recommended air pressure is 65 – 75 PSI (450 – 520 kPa/cm2) Minimum pressure: 45 PSI (315 kPa/cm2) Maximum pressure: 145 PSI (1000 kPa/cm2)

How To Order:

Punch

Quantity

Catalog No.

ARA16

8 Retractable Length

Catalog Number

Screw

Round

Shape

ARA ARA ARA ARA ARA ARA ARA

ARAS ARAS ARAS ARAS ARAS ARAS ARAS

10 13 16 20 25 32 40

128

46 49

155

208

125

Size M8 M10 M10 M10 M10 M12 M12

Change Retainer Manual Type — For Headed Punches Engage or disengage punches in seconds

Type

ARC

ARCS

For Round Punches

C U E F

For Shape Punches

C U F

B Change Retainer includes all necessary screws and dowels.

30°

30° Dowel Hole

Dowel Hole

(D=10 25) 2- 5.8 Head flat orientation (D=10 25) 2- 5.8 Head flat orientation(D=32,40) 2- 7.8 for shape punches (D=32,40) 2- 7.8 for shape punches 5 8 T

Max. Travel 50 Max. Travel 50

5 8 T

Punch

8 Retractable Length Retractable Length

Catalog Number Round ARC ARC ARC ARC ARC ARC ARC

Shape ARCS ARCS ARCS ARCS ARCS ARCS ARCS

D 10 13 16 20 25 32 40

Screw L

A 46 49

115

150

125

Size M8 M10 M10 M10 M10 M12 M12

How To Order: Quantity

Catalog No.

ARC20

Multi-Location Retainers Multiple Head Type Punch Retainers Multi-Location retainers are easy to order. Simply specify type, thickness, width and length. (For more information, see How to Order example on the next page.) Order forms are available on request.

Dayton’s innovative Multi-Location retainers provide a simple, low-cost solution to building new dies. These retainers reduce the need for special detailing, saving both design and build time.

Type

ARP

Datum

Available In Two Thicknesses For Headed Punches

Note: Looking at retainer from punch head side. 10.06

5.0 10.01

ARP25 = 25.0 ARP32 = 32.0

D Specify screw and dowel size and location

Punch Hole Sizes D 4.0 5.0 6.0 8.0 10.0 13.0 16.0 20.0 25.0 32.0

H 8.0 9.0 10.0 12.0 14.0 17.0 20.0 24.0 29.0 36.0

Hole Locations From Datum Dowel Holes

±0.01

Screw Holes

±0.13

Component Holes

±0.01

Catalog No. Type

B 60

100

125

150

175

200

225

250

300

5060

5070

5080

5090

50100

50125

50150

50175

50200

50225

50250

50300

6060

80 100 125 150 200

Ex: ARP32 70200 X11

70 ARP

Standard hardness on ARP retainers is Rc 26-32. They are available hardened to Rc 47-52 by specifying X11 at the end of the catalog number.

6070

6080

6090

60100

60125

60150

60175

60200

60225

60250

60300

7070

7080

7090

70100

70125

70150

70175

70200

70225

70250

70300

8080

8090

80100

80125

80150

80175

80200

80225

80250

80300

100100

100125

100150

100175

100200

100225

100250

100300

125125

125150

125175

125200

125225

125250

125300

150150

150175

150200

150225

150250

150300

200175

200200

200225

200250

200300

Locking Devices

Alterations

Single Flats for Locating Punch Head Standard key flat locking device is located at 0°. Specify X2 as shown on the order form example shown below.

Standard Jackscrew Hole Jackscrews make it easier to pull retainer off the dowels.

Alternate locations of 90°, 180° or 270° may be specified at no additional cost. Specify X2 and the angle required. Example: X2 90°

Clearance Holes Clearance holes or tapped holes can either be detailed or specified on the order as in the How to Order example shown below.

90°

180°

0°

X5, 135° 0°

F=.5D

13 B

Holes are drilled through the retainer unless otherwise specified.

F 270° Standard Location

Special Size For a custom size, we can remove any amount of material from the side(s) of the retainer. Edges are sawcut (±0.8).

Custom Location Custom key flat locking device can be located at any angle. Specify X5 and the angle required counterclockwise from 0°. Example: X5 135° F=.5D

M10

Location

Custom Location

±0.3

Diameter +0.4 –0

Flat Tolerances FLAT F RADIAL +0.025 0.03/ –0 25.0

The following alterations require detail drawings Notches Saw cut notches (±0.8) can be cut into any retainer side to clear other tooling.

Angles Saw cut angles (±0.8) can be specified to clear other tooling.

How To Order: Furnish the necessary information as indicated below. Order forms for Multi-Location Retainers are available upon request.

Retainer

ARP

Catalog No.

Special Size

70200

A_________________ B_______________

Multi-Location Retainers

Hole No.

Component Type Size

1 DOWEL 10.0 S.F. 2 S.H.C.S. M10 3 AJR 16 4 CLEAR ∅33 5 JACKSCR. STD. S.F. = Slip Fit

X Axis

Location Y Axis

Locking Device Location Type

13.0 –13.0 35.0 –13.0 53.5 –35.5 108.0 –27.0 25.0 –25.0

— — 90° — —

— — X2 — —

Datum

You must specify all dimension from Datum.

Urethane Strippers Made from specially formulated urethane resins, these rugged strippers are guaranteed to meet your need for clean, fast precise stripping action—with all types of punches. Because of Dayton’s unique curing agent, Strip-Shape urethane provides greater load bearing capacity than ordinary urethanes. Lot-to-lot pressure ratings are also much more consistent.

Strip-Shape Urethane Strippers assure positive stripping and they guard against punch failure by dampening punch vibration by gripping the punch point. The closed end design holds thin stock flat during the stripping cycle, reducing the potential of rejected parts.

Type

USM

Push on.

O.D. I.D.

Closed end conforms to punch shape Punch shape in end Material can be pulled of stripper. upward when using tube-type strippers.

Strip-Shape strippers hold stock flat.

Die Shoe

L Air Hole 1.6 3.0

Retainer

I.D. 06-10 13-32

Urethane Stripper

Punch

6.3 Die Button

Air Hole

I.D.

O.D.

L 45

Catalog Number USM-06-45

53 71

Pressure at Deflection of 3.0 1324

6.5 2256

9.5 —

USM-06-53

1079

1863

2354

USM-06-71

686

1079

1765

I.D.

O.D.

L 45

Catalog Number USM-16-45

3.0  2354

6.5  3825

9.5 —

USM-16-53

2158

3531

4511

USM-16-56

2158

3531

4511

USM-16-71

1814

2942

3825

USM-08-45

1471

2207

—

USM-08-53

1324

1961

2942

USM-20-45

2452

3923

—

USM-08-71

981

1618

2648

USM-20-53

2158

3629

5590

USM-10-45

1716

2795

—

USM-20-71

1618

2942

4658

USM-10-53

1422

2452

3187

USM-25-45

9317

14318

—

USM-10-56

1422

2452

3187

USM-25-53

7355

11572

15985

USM-10-71

1128

2010

2697

USM-25-71

4904

8336

13485

USM-13-45

2109

3334

—

USM-13-53

1471

2354

3432

USM-13-56

1471

2354

2942

USM-13-71

1275

1961

2452

Urethane Hardness: 95 ± 5 Shore A Max. Recommended Deflection: 15% of Overall‑Length. (Pressure Ratings shown in Newtons)

How To Order: Qty.

Pressure at Deflection of

Catalog No.

USM 08 71

Urethane Stripping Units Fits retainers with tapped dowel holes only, such as DAYTON retainers: ART, ARTS, BRT, CRT.

L 43

Pressure at Deflection of 3 6 9 1060 1820 —

900

1650

2170

720

1450

1860

UHM10-72

570

1280

1610

UHM13-43

1700

2850

—

UHM13-52

1460

2610

3410 2910

Catalog Number UHM10-43

When using DAYTON Ball Lock retainers these strippers fit Light Duty punch lengths 71, 80, 90, 100 and Heavy Duty punch lengths 80, 90, 100, 110. On DAYTON Head Type retainers they fit punch lengths 71, 80, 90, 100.

UHM10-52 UHM10-63

UHM13-63

1170

2320

930

2080

2500

UHM16-43

2310

3900

— 0

1990

3560

4640

1590

3150

3980

UHM16-72

1270

2810

3440

UHM20-43

2900

4900

— 0

2500

4470

5820

2000

3950

5000

UHM20-72

1590

3420

4330

UHM25-43

4440

7520

— 0

3810

6860

8780

3050

6050

7680

UHM20-52

D L

UHM16-63

UHM13-72 UHM16-52

UHM20-63

Urethane Strippers UHM

UHM25-52

1.6

UHM25-63

UHM25-72

2420

5390

6780

UHM32-43

6840

11390

— 0

UHM32-52

5880

10450

13300

4700

9310

11640

UHM32-72

3740

8370

10280

UHM38-52

9480

19330

29720

5950

11630

18160

10100

20190

— 0

8650

17300

25960

UHM40-63 63 6890 Urethane Hardness: 95 ± 5 Shore A Max. Recommended Deflection: 15% of Overall Length. (Pressure Ratings shown in Newtons)

13780

20670

UHM32-63

3.0

UHM38-72

32 38

UHM40-43 UHM40-52

Backing Plates UBP

Retaining Plates URP

11.5 4.5R

8R 10.3 10.1

Slot allows units to fit various mfg’s. retainers.

d Catalog No. Back Plate Ret. Plate D d d 1 R G

UBP, URB Set EDP No.

UBP10 URP10 10 UBP13 URP13 13 UBP16 URP16 16 UBP20 URP20 20

19 24 29 34

22 13.0 28.0 27 15.5 31.0 32 18.0 32.9 37 20.5 34.8

748579 748587 748595 748609

UBP25 URP25 25 UBP32 URP32 32 UBP38 URP38 38 UBP40 URP40 40

41 51 61 61

44 24.0 39.8 56 31.0 41.3 66 36.0 45.0 66 36.0 45.0

748617 748625 748633 748641

How to Order: Qty.

12 12

Catalog No.

UHM-16-63 748595

Set consists of: Backing Plate, Retaining Plate and M8 x 20 Socket Head Cap Screw. UBP, URP and UHM conform to NAAMSE standard for Urethane Strippers and Backing/Retaining Plate Set.

Classified Shapes

How to Order: Specify: Quantity Catalog Number Classified Shape Code Point or Hole Dimensions

Orientation & Locking

The Locking Device orientation is standard at 0°. X2 Standard Location: Standard location of key flat is at 0°. Alternate locations of 90°, 180° or 270° can be specified at no extra cost. 180° X5 Custom Location: Custom Location of key flat can be specified as X5 and degrees from 0°.

Views

90° X5

A D

0° Qty.

Type

270° Reflected View

10 APC 10 19 90 C13 P9.5, W8.8 A2.8 X43

Views are: reflected view of punch and plan view of die button.

Example: Die Buttons

Corner Dimensions

10 ADC 20 30 C13 P9.5 W8.8 A2.8 ∆0.1 X43

Dimensions should be to the theoretical sharp corners for C22, C24, C25, C34, C61 and C88. Some reduction of these dimensions will result from fitting the punch and die button under conditions where clearance is 0.04 or less per side. Fillets matched with sharp corners reduces the clearance per side (D). If the clearance is 0.04D or less, DAYTON will break sharp corners when the punches and die buttons are ordered together. This reduces assembly time and the risk of the edge breaking during operation. All back-holes are counterbored. Shape centers Shapes are centered on punch shanks as shown. Shapes in die buttons are also centered as shown with the exception of shapes m C22 and m C34 . Due to the clearance, the P dimension on these shapes will not be centered.

Clearance

∆

To assure proper relationship with punches, it is necessary to specify punch dimensions and clearance per side (D) when ordering die buttons.

Punch

DAYTON will assure the proper clearance of die buttons to the punch when ordered in this manner.

Die Button

Notes 1 and 2 — Fillets and Sharp Corners Normal Grinding methods produce: 1 0.2 max fillet on the punch…matching corner sharp on the die button. 2 0.2 max fillet on the die button…matching corner sharp on the punch.

Simplified Specifications…83 Common Shapes — No Detailing Required 90°

Flatted Rounds C10

Mono Lobes

C11

C33

P 2

P P 2

C13

C53

A 2

R P

W 2

Miscellaneous C40

180°

R1 P

C42*

C41

C65*

C28

A S

P B

W 2

W A

R P

W 2

A P

R B

C34* R P

P W 2

C16

P W 2

W 2

C64*

C29 R

W 2

A 2

C58

C93

P W 2

A 2

C27

P B

C43*

R1 = .683W – .183P R2 = 1.183P – .683W W 2

C57

R= G 2

W 2

C55

C56

C14

C52

A 2

P W 2

C54

A 2

W 2

P W 2

Triangles/Trapezoids C22*

C23

P W

R P

C25*

C24* R

270° 22

R P

C36

C26

A = 3 sides (equilateral)

0°

90°

Keys

C31

C30

C61

C32

P W

Polygons

C12

C62

B°

C86

C36

C87

W W

A = Even No. of Sides

C88

A = Odd No. of Sides

A = Even No. of Sides

C38

C37

C89

C35

C85

C39

C90*

R(4)

R1 P W

A = Odd No. of Sides

A = No. of teeth (3, 4,

6 or 8 only)

Multi Lobes C19

A 2

C59 A R

Duo Tees

C20

A 2

C21*

A P

W C18 W

C17

C60

A R

180°

L’s C46*

C77*

B B

C47*

A 2

C49*

C84*

A R

0°

B B 2

B 2

AA 2

B B 2

C80*

PP R WW

A 2

A P

B B

R P

C83*

R B

C67*

C48*

A 2

W 2

C45* A

C82*

R W

C79*

A 2

C81*

C78*

A 2

S P

C15*

A 2

C92

A 2

C66* A

C44* A

T’s

C91*

6 or 8 only)

U’s C50* A

C68* A

B B 2

C72* B 2

A B

P R

C51* A

B 2

B R

P W

C76* A R

B 2

A R

B 2

C75* A

B W

C74*

C73*

C71*

C70*

C69* A

B B 2

P S

* Avoid excessive overhang by specifying shaped back-hole on AD_ and AH_ or use AN_ die buttons.

B B 2

270° 23

Locking Devices

Standard/ Alternate Locations

Custom Locations

Definitions: Standard Location is at 0°. Alternate Location is 90°, 180° or 270°. Alternate Locations are available at no additional charge.

Definition: Custom Location is any angle other than: 0°, 90°, 180° or 270°.

Single and Double Flats Single Flats: X2, X20, X80

Single Flats: X5, X50, X90

How to Order: 5 ADO 40 30 P16, W6.4, X2 9 ADR 100 35 P75, W50, X83 X2 X2

X80 X80

X20 X20

X2 X2

F = .5D on headed products

Locking Devices X2 X20 FF

Headless Die Buttons:X20, X80, X50, X90 Body x > F Body x > F Body x > F Body x > F

08 3.5 22 9.5 45 20.5 76 35.5

10 4.0 25 11.0 50 23.0 85 40.0

13 5.5 32 14.0 56 26.0 90 42.5

16 20 7.0 8.5 38 40 17.0 18.0 63 71 29.5 33.5 100 47.5

Additional Flats 0° 0°

270° 270°

Length Length From From Cutting Cutting Edge Edge

Depth Depth

Note: depth of flat is taken from shank, not the head on punches.

Dowel Slots

X50

Top

X90

X0 X0 X4 X4 X41 X41 X43 X43

F = .5D + 1⁄2 Dowel Dia. on Headed Punches and Die Buttons

Punch Top

Die Button Bottom Bottom

N/A

Order Example: X2 - 90°

Order Example: X5 - 135°

Double Flats: X3

Double Flats: X6

Top

Locking Devices

Punches

Locking Devices

Punches

Top

Order Example: X6 - 135°

Order Example: X3 - 90° Second Flat is always parallel to the first flat.

Code X81 X82 X83 X84 X85 X86 X87 X88 X89

Additional Flats

Depth Length 1.5 13 1.5 16 1.5 20 1.5 Full Length 2.5 13 2.5 16 2.5 20 2.5 Full Length Specify Dimensions

Code X91 X92 X93 X94 X95 X96 X97 X98 X99

Depth Length 1.5 13 1.5 16 1.5 20 1.5 Full Length 2.5 13 2.5 16 2.5 20 2.5 Full Length Specify Dimensions

Dowel Slots: X1*, X7, X71 & X73

Dowel Slots: X0*, X4, X41 & X43

X4 X4

Bottom

Additional Flats 90° 90°

180° 180°

Locking Devices X5

Die Button Bottom

N/A

X80

14.0 (mm) (mm) 14.0 TYP. TYP.

Punch Top

Locking Devices

Dowel ∅

Locking Devices

Dowel ∅

X0*

X1*

X41

X71

X43

X73

Order Example: X71 - 135°

Order Example: X0 - 180° Dowel Slot F Dimension

for Headless Die Buttons Only Body ∅ 

16-25

32-100

X0/X1

.5D

X4/X7

4.7

5.5

6.7

.5D

5.2

6.0

7.2

.5D

6.2

7.0

8.2

.5D11.0

.5D

X41/X71

X43/X73

(custom location) are located .5D from centerline. However, when hole dimensions are approaching the high limit of “P” X4 (standard/alternate location) or X7 (custom location) may be specified. This relocates the dowel outward to assure no interference between the dowel and relief.

*Available on headless die buttons only

To determine if you will have an interference problem see Die Button Construction on pages 10 and 11.

* Vickers used when RC exceeds 80.

+.020 LL +.020 -.005 -.005

Shear Angles

A A°°

For Round Punches Only

+.020 LL +.020 -.005 -.005 +.020 LL +.020 -.005 -.005

90° 90°

XS19 Nail Point

XS20

A° A° +.020 +.020 LL +.020 -.005 -.005 -.005 L +.020 -.005

90° 90° 0°

+.020 LL +.020 -.005 +.020 -.005 -.005 L +.020 -.005

L +.020 -.005 +.020 L +.020 -.005 -.005

Simply add the alteration code shown next to the drawings, and the angle desired, to your punch catalog number. Tolerance on all angles is ±15 minutes.

Specify: Quantity Product Alteration

5 AJB 20 100 PS

XS23 A3°

90° 90° 90° 0° 0° 0°

A ° A A°°° A

Double Shear

For your reference standard head flat and dowel locations are at 0°. For ball lock punches the standard ball seat location is at 90°.

How to Order:

A A°° A°

+.020 +.020 LL +.020 -.005 -.005 -.005 +.020 L +.020 -.005 -.005

XS22

0°

.04 .04

A°

XS23

Shear Angles are also available on Classified Shapes, but are available as special order only.

A A°° A°

Conical

For Round & Shape Punches

A A°°

.04 .04

Chamfer

XS21

0° 0°

90°

.04

90° 0°

Single Shear

A A°°° A

0°

Shown as reflected view.

+.020 -.005

Global leader in providing fabrication and stamping solutions

Form 910M 6/13

www.daytonprogress.com

a MISUMI Group Company

Durable, Long-lasting Punches & Punch Blanks

Global leader in providing fabrication and stamping solutions a MISUMI Group Company www.daytonprogress.com

Headsabove-the-rest performance

TuffPunch Heavy-Duty Punches and Punch Blanks ®

Product Applications

XCD—diamond-like carbon coating. Combines high hardness with an extremely low coefficient of friction. Good protection against abrasive and adhesive wear. Ideal for aluminum. Approx. hardness: *Vickers 2500.

Dayton Progress TuffPunch® Punches and Punch Blanks are Kommercial quality products manufactured with thicker, larger, 10° angled diameter heads, and are designed to reduce punch load and significantly lower failure rates when using heavy gauge and high tensile material. TuffPunch® products are well-suited for high-demand industries where frequency and heavier-than-normal impact punching activity occurs and where optimum performance is required.

Dayton’s TuffPunch® product line includes: Dayton Jektole® Punches; Regular Punches; and Punch Blanks. Both standard sizes and standard alterations are shown in this catalog.

dispersed carbides provide more evenly distributed wear); less sharpening time; no loss of resistance after sharpening; longer die runs; and less downtime.

Unique Head Design

Surface Coatings

All Dayton TuffPunch® products are designed with a 10° angled head with a diameter equal to the shank diameter (see photo). This design allows the perforating forces to travel up from the shank and completely through the head. This eliminates the lateral shock waves that would otherwise put stress on the outer edge of the head, resulting in frequent failures—especially in heavy-duty applications.

Punches can be coated to increase material hardness, reduce galling, and improve wear/ and or corrosion resistance.

In addition, Dayton TuffPunch® products are available in common shear angle configurations to reduce punch load and minimize the risk of slug pulling. Shear angle configurations include: nail point; chamfer; conical; double shear; and single shear. For more information, see “Standard Alterations” on p. 6.

TiCN (XCN)—ultra-hard (harder than carbide), thin PVD coating. Provides superior abrasive wear resistance and lubricity. Well-suited for stainless steel, nickel, and copper. Approx. hardness: *Vickers 3000.

Cryogenic Treatment Standard DayKool™ (XCR)—a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability—is standard on all Dayton TuffPunch® products. The DayKool™ process utilizes a liquid nitrogen vapor to cool the steel to -300° F, which creates metallurgical changes in the structure that disperse carbides throughout the metal. The result: increased wear resistance (finely

Abrasive Wear DayTiN® (XNT)—PVD coating provides excellent wear resistance and lubricity. Not recommended for stainless steel, copper, or nickel. A good general-purpose coating. Approx. hardness: *Vickers 2300.

DayTAN™ (XAN)—ultra-hard (harder than carbide), high-aluminum PVD coating. Provides high temperature resistance. Wellsuited for applications where surface heat is generated. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400. ZertonPlus™ (XNA)—PVD coating with superior hardness (harder than carbide); provides superior abrasive wear resistance and excellent lubricity. Provides highest temperature resistance, thermal shock stability, & hot hardness. Approx. hardness: *Vickers 3200.

Miscellaneous Coating DayTride® (XN)—a low temperature, costeffective surface application that treats all exposed surfaces. Provides increased dimensional stability. Ideal for punches and die buttons. Approx. hardness: RC73. CRN—excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, & bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers 18002100.

Special Features There are several features that contribute to minimize failures. In addition to the head design and large fillet (.040"-.060" radius) under the head, all punch shapes with sharp corners will have a carefully blended .005" radius ground to reduce loading on the punch. The reduced load and standard cryogenic treatment result in fewer punch point problems caused by chipping, wear, or breakage.

Adhesive Wear XNM—a solid PVD lubricant coating. Provides both lubricity and wear resistance not available from other PVD or CVD processes. Ideal for aluminum, pre-painted, and galvanized steels. Approx. hardness: *Vickers 2000.

*Vickers used when RC exceeds 80. TuffPunch®, DayKool™, DayTAN™, ZertonPlus™, Daytride® and DAYTiN® are trademarks of Dayton Progress Corp.

Dayton Progress Corporation

www.daytonprogress.com

Ordering Information Each page contains detailed instructions on how to order specific Dayton TuffPunch® products. Individual drawings show product shape, dimensions, tolerances, and concentricity. When ordering, you are asked to specify quantity, type, shank and length codes (for example), and other applicable data. HOW TO ORDER

Qty. Type

5 TPRF

B 350 P.872 W.401

In the example above, the type specified is “TPRF.” “T” stands for TuffPunch® , “P” stands for punch, and “R” stands for rectangle. “F” is an additional product code. 37 is the press-fit diameter, which is coded by the first two digits of the decimal equivalent (.375). B350 stands for the point and overall length with the “B” as the code for .75" point length and 350 as the code for punch length in inches (three and one-half inches). Finally, P.872 and W.401 represent the point or hole size dimensions.

Standard Alterations

Product Designation

Punches and punch blanks are available in sizes other than those listed in the catalog. These special order products can be manufactured for a slight additional charge.

When ordering, you are asked to specify quantity, product type, length codes, and point or hole size (for example). In addition, use the following chart to define the product as a part number.

When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P & W dimensions are smaller than standard, an “X” must be placed in front of the P or W dimensions, e.g., “XP” and “XW.” If the point length is longer than standard, designate “XBR(L1)” for the point length. The sample drawing above is from the “Standard Alterations” section on p. 6. Other special order designations include: “XL” for overall length shortened; “XK” for no side hole and no components (for air ejection of slugs); and special designations for surface treatments and coatings.

Description

TPRF

Line T for TuffPunch® Product P for Punch (Regular) Shape R for Rectangle F is additional product code

Press-Fit Dia. D (shank diameter) First 2 digits of decimal equivalent (.750)

Point Length

350

Overall Length L Whole number and first two digits of decimal equivalent (3.500) Length Point or Hole Size

Product Series

TPRF 75 B 350 P.872, W.401 Type Catalog Number

Dimensions As Specified

Diameter (D) is shown on the order as a twodigit code. To convert the shank diameter to the appropriate code, use the following chart. Code D 37 .3750 43 .4375 50 .5000 62 .6250

Code D 75 .7500 87 .8750 100 1.0000

TuffPunch Retainers ®

KRTF

Slip Fit for .3125 Dowel (.250 for KRTF 37) 2 Places

+ 0.13 – .005

+ .0004 –

KRTFS

A K

.005

G +– .005

KRTFS

M (Rad.)

G +– .005

X – .0004 H

+ .005 – G .005

for shape punches

+ G – .005

29° D

TuffPunch® retainers offer precise dowel locations allowing CNC machining of the punch and die plates. The dimensional accuracy also permits interchangeability of retainers that before could not have been done without plugging holes and re-machining for dowels.

www.daytonprogress.com

B 1.72 1.97 2.09 2.34 2.47 2.72

KRTF H .59 .72 .84 .97 1.09 1.22

G .438 .563 .625 .688 .688 .781

K .750 .750 .750 .750 .750 .938

+ .0004 –

.3130

U 1.060 1.180 1.250 1.320 1.400 1.600

X .3543 .4724 .5315 .6496 .7284 .8661

Y .2953 .2559 .2362 .1968 .1970 .2756

.3130

Specify: Qty. Catalog No. 1.250 Example: 13 KRTFS62 13 TRBP1663 Retainer sets

S .47 .60 .66 .79 .85 .97

+ .0004 –

HOW TO ORDER

Counterbored and Tapped for Top or Bottom Mounting

R .38 .50 .56 .69 .75 .88

+0.002 -0.000

1.250

KRTFS M .296 .359 .422 .484 .546 .609

X – .0004

.5D

29°

A 1.75 2.00 2.12 2.37 2.50 2.75

+ .0004 –

for round punches

Catalog No. Type Code D 37 .3750 50 .5000 62 .6250 KRTF KRTFS 75 .7500 87 .8750 100 1.0000

Slip Fit for .3125 Dowel (.250 for KRTFS 37) 2 Places

+ – .005

Screw Size 5 /16 -18 5 /16 -18 5 /16 -18 5 /16 -18 5 /16 -18 1/ 2 -13

Tapped Hole 3 /8 -16 3 /8 -16 3 /8 -16 3 /8 -16 3 /8 -16 5 /8 -11

+0.002 -0.000

Next Day

Conterbored and Tapped include 2 dowels 2 screws. for Top or Bottomand Mounting

Clearance Holes (4)

Backing Plate T=.25

D 37 50 62 75 87 100

Backing Plate Catalog No. TRBP 10 63 TRBP 13 63 TRBP 16 63 TRBP 20 63 TRBP 22 63 TRBP 25 63

Dayton Progress Corporation

TuffPunch Jektole Punches ®

HOW TO ORDER Specify: Qty. Type D Code L P (or P&W) Dimension Example: 6 TJXF 37 C225 P.204

D+.188

Type

TJ_F TJXF TJOF

Material

TJRF

TJKF

TJLF

TJHF

TJJF

TJNF

TJVF

TJYF

TJZF

Note: The standard location of a key flat is parallel to the P dimension. For additional information, see p. 7.

Steel: PS4 (CPM M4), RC 60-62 Heads RC 40-55 .0005 Round P +– .0000 Shape P, W ± .0005

 Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.  Centerline to flat minimum = .025 for J2, .040 for J3, .058 for J4, .079 for J6 and .118 for J9.

.0005 P to D .001 P to D

Standard Alterations See p. 6 for additional ordering instructions.

R=G 2

Standard shapes with sharp corners will have a .005" radius to reduce loading on the punch.

Shank Code D .3750 .4375 .5000

37 43 50

.6250

.7500

.8750

1.0000 100

Point Length L 1 A

.50

.75

.50

.75

.50

.75

.50

.75

.50

.75

.50

.75

.50

.75

C 1.00 1.00 1.00 1.00 1.00 1.00 1.00

Min. XP .158 .158 .158 .158 .158 .158 .235 .235 .300 .300 .400 .400 .400 .400

Round Range P .158 - .3749 .158 - .3749 .187 - .4374 .187 - .4374 .250 - .4999 .250 - .4999 .375 - .6249 .375 - .6249 .500 - .7499 .500 - .7499 .562 - .8749 .562 - .8749 .625 - .9999 .625 - .9999

Min. XW .158 .172 .158 .172 .158 .172 .235 .235 .235 .235 .235 .235 .235 .235

Shape Min. Max. W P/G .158 - .375 .158 - .375 .187 - .4375 .187 - .4375 .187 - .500 .187 - .500 .250 - .625 .250 - .625 .312 - .750 .312 - .750 .312 - .875 .312 - .875 .375 - 1.000 .375 - 1.000

L 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00

200 200 200 200 200 200 200

Round—Next Day Shape—2 Days

Jektole® Group

225 250 275 300 325 350 375 400 425 450 475 500

Note: DayKool™ (XCR)—a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability—is standard on all Dayton TuffPunch® products. For additional information, see p. 2.

TuffPunch Jektole Punch Blanks ®

HOW TO ORDER Specify: Qty. Type D Code Example: 9 TJBF 37

D+.188

Type

TJBF

Standard Alterations See p. 6 for additional ordering instructions.

Material Steel: PS4 (CPM M4), RC 60-62 Heads RC 40-55 Point Length L 1 Shank Code D A B C 2.00 .50 .75 200 .3750 37 1.00 .50 .75 200 .4375 43 1.00 .50 .75 200 .5000 50 1.00 .50 .75 200 .6250 62 1.00 .50 .75 200 .7500 75 1.00 .50 .75 200 .8750 87 1.00 .50 .75 200 1.0000 100 1.00

L B200

D+.188

Jektole® Group

2.25

2.50

2.75

3.00

3.25

3.50

3.75

4.00

4.25

4.50

4.75

5.00

225

250

275

300

325

350

375

400

425

450

475

500

225

250

275

300

325

350

375

400

425

450

475

500

225

250

275

300

325

350

375

400

425

450

475

500

225

250

275

300

325

350

375

400

425

450

475

500

225

250

275

300

325

350

375

400

425

450

475

500

225

250

275

300

325

350

375

400

425

450

475

500

225

250

275

300

325

350

375

400

425

450

475

500

Next Day

Dayton Progress Corporation

www.daytonprogress.com

TuffPunch Regular Punches ®

HOW TO ORDER P (or P&W) Specify: Qty. Type D Code L Dimension Example: 9 TPLF 100 B350 P.872, W.401

D+.188

Type

TP_F TPXF TPOF

Material

TPRF

TPKF

TPLF

TPHF

TPJF

TPNF TPVF

TPYF

TPZF

Steel: PS4 (CPM M4), RC 60-62 Heads RC 40-55 .0005 Round P +– .0000 Shape P, W ± .0005

.0005 P to D

 Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

.001 P to D

Standard shapes with sharp corners will have a .005" radius to reduce loading on the punch.

Shank Code D .3750

.4375

.5000

.6250

.7500 .8750

75 87

1.0000 100

Point Length L 1 A

.50 .50 .50

.75 .75 .75

.50

.75

.50

.75

.50

.75

.50

.75

1.00 1.00 1.00 1.00 1.00 1.00 1.00

Min. XP .062 .093 .125 .080 .109 .125 .125 .125 .125 .235 .235 .300 .300 .350 .350 .400 .400

Round Range P .158 - .3749 .158 - .3749 .158 - .3749 .187 - .4374 .187 - .4374 .187 - .4374 .250 - .4999 .250 - .4999 .250 - .4999 .375 - .6249 .375 - .6249 .500 - .7499 .500 - .7499 .562 - .8749 .562 - .8749 .625 - .9999 .625 - .9999

Min. XW .109 .125 .125 .109 .125 .172 .125 .141 .172 .235 .235 .235 .235 .235 .235 .235 .235

Shape Min. Max. W P/G .158 - .375 .158 - .375 .158 - .375 .187 - .4375 .187 - .4375 .187 - .4375 .187 - .500 .187 - .500 .187 - .500 .250 - .625 .250 - .625 .312 - .750 .312 - .750 .312 - .875 .312 - .875 .375 - 1.000 .375 - 1.000

Note: The standard location of a key flat is parallel to the P dimension. For additional information, see p. 7.

Standard Alterations See p. 6 for additional ordering instructions.

R=G 2

L 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00

200 200 200 200 200 200 200 200

Round—Next Day Shape—2 Days

225 250 275 300 325 350 375 400 425 450 475 500 225 250 275 300 325 350 375 400 425 450 475 500 225 250 275 300 325 350 375 400 425 450 475 500 225 250 275 300 325 350 375 400 425 450 475 500 225 250 275 300 325 350 375 400 425 450 475 500 225 250 275 300 325 350 375 400 425 450 475 500 225 250 275 300 325 350 375 400 425 450 475 500

TuffPunch Regular Punch Blanks ®

D+.188

HOW TO ORDER Specify: Qty. Type D Code L Example: 9 TPBF 37 200

D+.188

Type

TPBF

Standard Alterations See p. 6 for additional ordering instructions.

Material Steel: PS4 (CPM M4), RC 60-62, Heads RC 40-55 Shank D

Code

.3750 .4375 .5000 .6250 .7500 .8750 1.0000

37 43 50 62 75 87 100

L 2.00

2.25

2.50

2.75

3.00

3.25

3.50

3.75

4.00

4.25

4.50

4.75

5.00

200

225

250

275

300

325

350

375

400

425

450

475

500

Next Day

www.daytonprogress.com

Dayton Progress Corporation

Standard Alterations—Punches and Punch Blanks Punches are available in sizes other than those listed in the front of the catalog.

Jektole®, Regular, & Punch Blanks

Shear Angles (XS)

& W Dimensions Before Radius) XBR (Straight XP, XW PSmaller than Standard It is recommended that point lengths be kept as short as possible for optimum strength.

L1 Max.

.500

Code Type 37 43 50 62 75 87 100

*TJ_ TP_ *TJ_ TP_ *TJ_ TP_ TJ_ TP_ TJ_ TP_ TJ_ TP_ TJ_ TP_

.750 1.000 1.250

.500

Min. P (Rounds) .158 .062 .158 .080 .158 .125 .235 .235 .300 .300 .350 .350 .400 .400

.158 .093 .158 .109 .158 .125 .235 .235 .300 .300 .350 .350 .400 .400

.158 .125 .158 .125 .158 .125 .235 .235 .300 .300 .350 .350 .400 .400

.750 1.000 1.250

.158 .156 .158 .156 .158 .156 .235 .235 .300 .300 .350 .350 .400 .400

.158 .109 .158 .109 .158 .125 .235 .235 .235 .235 .235 .235 .235 .235

.158 .125 .158 .125 .158 .141 .235 .235 .235 .235 .235 .235 .235 .235

.172 .125 .172 .172 .172 .172 .235 .235 .235 .235 .235 .235 .235 .235

Jektole® Group

Min. W (Shapes) .195 .195 .195 .195 .195 .195 .235 .235 .235 .235 .235 .235 .235 .235

TuffPunch® products are available in common shear angle configurations for all standard shapes. Shear angles are available in any angle. Specify angle in whole degrees. If half degree is necessary, specify as a decimal, e.g., 8.5°. (Tolerance on all angles is ±15 minutes.) Use the chart below to determine the product designation, then simply add the alteration code shown next to the drawings, along with the angle desired. Example: TPXF 50, C300, P.400, XS20, A5°. For Round Punches Only

Views are reflected view.

J6 J6

XS19

Nail Point

J6 J9 J9 J9

XS20

Chamfer

*Specify XP or XW and XJ for TJ products. The smaller minimum dimensions shown next to TP can be used.

Overall Length Shortened (1.00 min.) Stock removal from point end which shortens L1 length.

XLB

Overall Length Shortened Stock removal from point end. Point length L1 maintained. (Min. shank length .75)

Precision Overall Length Same as XL except overall length is held to ±.001.

No Side Hole For air ejection. No cost.

Shear Angles See information at right.

Smaller Jektole Components

XS21

Conical

For Round and Shape Punches

XS22

Double Shear

XS23 Single Shear

Coatings & Treatments XN —DayTride ® XNT —DayTiN ® XCN —TiCN XAN —DayTAN™ XNA —ZertonPlus™

Code/Delivery + 3 days XNM + 3 days XCD + 3 days XNP + 4 days XNAP— XNAProgress + 7 days CRN

+ 12 days + 12 days + 8 days + 12 days + 7 days

See page 2 for additional coating information.

Dayton Progress Corporation

www.daytonprogress.com

Locking Devices—Flats vs. Dowel Slots Orientation The standard location for all locking devices is 0°, and is always All views are reflected views. on the long side (P) of the shape. Custom locations are measured counterclockwise from 0°.

Single Flats

Standard and Alternate Locations Standard Location is at 0°. Alternate Location is 90°, 180°, or 270°. Alternate locations are available at no additional charge.

Custom Locations Custom Location is any angle other than: 0°, 90°, 180°, or 270°.

Single Flats: X2

Single Flats: X5

Order Example: X2 — 90°

Order Example: X5 — 135°

Double Flats: X3

Double Flats: X6

Locking Devices: X3

Locking Devices: X6

Order Example: X3 — 90° Second Flat is always parallel to the first flat.

Order Example: X6 — 135°

Additional Flats

D F = .5D

Double Flats D

F = .5D F dimension views are relected views (looking down from top of punch)

Additional Flats The depth of the flat is taken from the shank, not the head, on punches.

Code

Depth

Length

Code

Depth

Length

X81

.060

.500

X91

.060

.500

X82

.060

.625

X92

.060

.625

X83

.060

.750

X93

.060

.750

X84

.060

Full Length

X94

.060

Full Length

X85

.093

.500

X95

.093

.500

X86

.093

.625

X96

.093

.625

X87

.093

.750

X97

.093

.750

X88

.093

Full Length

X98

.093

X89

Dowel Slots D F = .5D + 1/2 Dowel Dia.

Location Tolerance Flat F + .0005 – .0000

Dowel Radial .001/ inch

www.daytonprogress.com

F + .0005 – .0000

Radial 0°4'

Specify Dimensions

X99

Full Length Specify Dimensions

Dowel Slots: X4 & X41

Dowel Slots: X7 & X71

For standard locations, specify X4 (.125 Dowel) or X41 (.1875 Dowel). For alternate locations, specify X4 or X41 and degree required.

Specify X7 (.125 Dowel) or X71 (.1875 Dowel). For custom locations, specify X7 or X71 and degree required.

Order Example: X4 — 90°

Order Example: X71 — 135°

How To Specify

HOW TO ORDER

The most common locking devices—flat, double flat, and dowel—are available. Simply select the type, then add the code to the component description.

Specify: Qty. Type D Code P (or P&W) Locking Dimension Device Example: 1 TJRF 37 P.321, W.189 X2

Dayton Progress Corporation

Global leader in providing fabrication and stamping solutions

Form 8057

6/13

www.daytonprogress.com

a MISUMI Group Company

METRIC

速

Durable, Long-lasting Punches & Punch Blanks

Global leader in providing fabrication and stamping solutions a MISUMI Group Company

www.daytonprogress.com

Headsabove-the-rest performance

TuffPunch Punches and Punch Blanks ®

Product Applications

Dayton Progress TuffPunch® Punches and Punch Blanks are Kommercial quality products manufactured with thicker, larger, and 10º angled diameter heads, and are designed to reduce punch load and significantly lower failure rates when using heavy gauge and high tensile material. (See p. 3 for additional information.) TuffPunch® products are well-suited for high-demand industries where frequency and heavierthan-normal impact punching activity occurs and where optimum performance is required. Dayton’s TuffPunch® product line includes: Dayton Jektole® Punches; Regular Punches; Center Dowel Punches; Punch Blanks; and Retainers. Both standard sizes and standard alterations are shown in this catalog.

Minimizes Head Failure All Dayton TuffPunch® products are designed with a 10º-angled head with a diameter equal to the shank diameter (see photo). This design allows the perforating forces to travel up from the shank and completely through the head. This eliminates the lateral shock waves that would otherwise put stress on the outer edge of the head, resulting in frequent failures— especially in heavy-duty applications. In addition, Dayton TuffPunch® products are available in common shear angle configurations to reduce punch load and minimize the risk of slug pulling. Shear angle configurations include: chamfer; conical; double shear; and single shear. For more information, see “Standard Alterations” on p. 9.

ZertonPlus™ (XNA)—PVD coating with superior hardness (harder than carbide); provides superior abrasive wear resistance and excellent lubricity. Provides highest temperature resistance, thermal shock stability, & hot hardness. Approx. hardness: *Vickers 3200.

Cryogenic Treatment Standard DayKool™ (XCR)—a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability—is standard on all Dayton TuffPunch® products. The DayKool™ process utilizes a liquid nitrogen vapor to cool the steel to –184º C (-300° F), which creates metallurgical changes in the structure that disperse carbides throughout the metal. The result: increased wear resistance (finely dispersed carbides provide more evenly distributed wear); less sharpening time; no loss of resistance after sharpening; longer die runs; and less downtime.

Surface Coatings Punches can be coated to increase material hardness, reduce galling, and improve wear/ and or corrosion resistance.

*Vickers used when RC exceeds 80. TuffPunch®, DayKool™, DayTAN™, ZertonPlus™, Daytride® and

TiCN (XCN)—ultra-hard (harder than carbide), thin PVD coating. Provides superior abrasive wear resistance and lubricity. Wellsuited for stainless steel, nickel, and copper. Approx. hardness: *Vickers 3000.

Extrusion Coatings XNP—the ultimate coating for improved resistance to galling; excellent wear resistance, superior surface finish, and high lubricity. Ideal for extruding and forming applications. Tolerance is ±.0002”. Approx. hardness: *Vickers 3100. XNAProgress (XNAP)—ultra-hard PVD coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness: *Vickers 3200.

Dayton Progress Corporation

www.daytonprogress.com

Ordering Information Standard Alterations

Center Dowel Punches & Retainers This catalog contains Center Dowel Punches (Jektole® and Regular) and TuffPunch® Single Head Punch Retainers, designed specifically to be used with all TuffPunch® punches. Only one dowel is required for round punches, reducing machining time by us to 50%. The in-line center dowel assures precise punchto-matrix alignment, giving you higher quality parts, longer punch life, and reduced downtime. Shaped punches use a secondary dowel for precise alignment. Use of the TuffPunch® Center Dowel Punch and Retainer eliminate hand-fitting, cutting mounting time by nearly 50%. Simply pull the retainer from its box, and screw it into the die set. This heads-above-the-rest TuffPunch® combination gives you true dimensional accuracy every time.

Qty. Type

5 APRF

Punches, retainers, and punch blanks are available in sizes other than those listed in the catalog. These special order products can be manufactured for a slight additional charge.

When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P & W dimensions are smaller than standard, an “X” must be placed in front of the P or W dimension, e.g., “XP” and “XW.” If the point length is longer than standard, designate “XBR” for the point length. The sample drawing above is from the “Standard Alterations” section on p. 9. Other special order designations include: “XL” for overall length shortened; “XK” for no side hole and no components (for air ejection of slugs); and other special designations for surface coatings.

Product Designation When ordering, you are asked to specify quantity, product type, length codes, and point or hole size (for example). In addition, use the following chart to define the product as a part number.

Jektole®—Dayton’s slug ejection punch— permits doubling punch to matrix clearance; produces up to three times the number of hits between sharpenings; and reduces burr heights. Jektole® is available in TuffPunch® Punches and Punch Blanks. For additional information on standard sizes and standard alterations, see pp. 4 and 9.

Jektole® with Keeper Key

Special Features There are several features that contribute to minimizing failures. In addition to the head design and large fillet under the head, all punch shapes with sharp corners will have a carefully blended radius ground to reduce loading on the punch. The reduced load and standard cryogenic treatment result in fewer punch point problems caused by chipping, wear, or breakage.

Description W

25 90 P 8.5 W 8 . 0

In the example above, the type specified is “APRF.” “A” stands for Press-Fit, “P” stands for regular punch, “R” stands for rectangle, and “F” stands for TuffPunch®. 16 is the shank diameter. 25 is the point length, and 90 is the overall length. P 8.5 represents the point dimension, and W 8.0 represents the point width, when applicable.

APXF

Line A for Press-Fit Product P for Punch (Regular) Shape X for Round Code F for TuffPunch®

Press-Fit Dia. D (shank diameter)

Point Length (L1)

80 Product Series

Overall Length

Length Point or Hole Size

APXF 16 19 80 P8.3 Type Catalog Number

www.daytonprogress.com

Jektole® Punches and Clearances

Dimensions, as specified

Dayton Progress Corporation

TuffPunch Jektole Punches ®

HOW TO ORDER Specify: Qty. Type D Code L Example: 6 AJXF 16 19-80 12 AJRF 16 25-80 10 AJLF 16 19-90

Type

AJ_F

P (or P&W) Dimension P 8.3 P 8.5, W 8.0 P 8.2, W 7.2

(Ref.)

Material

AJXF AJOF

Steel: PS4 (CPM M4), RC 60-62 Heads RC 40-55

∅0.01 A

AJRF

AJKF

AJLF AJHF ±.013 .5

0.02 A

AJNF

1 Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

AJVF

AJYF

➋

2 Centerline to flat minimum = 2.0 for J6 and 3.0 for J9. Note: Sharp corners will have a 0.13 radius to minimize wear.

Shank Point Length L1 Type & D D Std. Alt. AJXF

Range P

AJJF

Type & D AJ_F

AJZF

Note: The standard location of a key flat is parallel to the P dimension. For additional information, see p. 10.

Standard Alterations See p. 9 for additional ordering instructions.

R=G 2

L Min. Max. Jektole® W P/G 50 60 70 80 90 100 Group

AJXF 08

4.00 – 7.99 AJ_F 08 4.00 – 8.00



J4M

AJXF 10

5.00 – 9.99 AJ_F 10 5.00–10.00



J6M

AJXF 13

6.00–12.99 AJ_F 13 6.00–13.00



J6M

AJXF 16 10.00–15.99 AJ_F 16 6.00–16.00



J9M

AJXF 20 13.00–19.99 AJ_F 20 6.00–20.00



J9M

AJXF 25 18.00–24.99 AJ_F 25 6.00–25.00



J9M

Surface Coatings See p. 2 for details.

Code/Added Delivery +3 days XCN —TiCN +3 days XN —DayTride® +3 days XNT —DayTiN®

Note: DayKool TM (XCR)—a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability—is standard on all Dayton TuffPunch® products. For additional information, see p. 2.  When L = 50, L1 is 8.0.  Alternate point length not available.

Round 1 Day Shape 2 Days

TuffPunch Jektole Punch Blanks ®

10 ° 0 0.3

0.5

AJBF

L 80

0.4

R 1.2 0

Standard Alterations See p. 9 for additional ordering instructions.

0.3 0.3

Jektole® side hole position allows alternate point lengths shown on AJ_F above. L

100

   

     

Jektole® Group J4M J6M J6M J9M J9M J9M

Dayton Progress Corporation

HOW TO ORDER Specify: Qty. Type D Code Example: 6 AJBF 20

8.0 0.01

Material Steel: PS4 (CPM M4), RC 60-62 Heads RC 40-55 Catalog Number AJBF 08 AJBF 10 AJBF 13 AJBF 16 AJBF 20 AJBF 25

AJBF

D+5

Type

Shank D 08 10 13 16 20 25

D m5

Blanks 1 Day Surface Coatings See p. 2 for details.

Code/Added Delivery +3 days XCN —TiCN +3 days XN —DayTride® +3 days XNT —DayTiN®

www.daytonprogress.com

TuffPunch Regular Punches

Type

AP_F

R 1.2 0

0.01

0.3

Material

(Ref.)

Steel: PS4 (CPM M4), RC 60-62 Heads RC 40-55

Note: The standard location of a key flat is parallel to the P dimension. For additional information, see p.10.

±.013

0.02 A

1 Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown. Note: Sharp corners will have a 0.13 radius to minimize wear.

Range P

P (or P&W) Specify: Qty. Type D Code L Dimension Example: 6 APXF 16 19-80 P 8.3 12 APRF 16 25-80 P 8.5, W 8.0 10 APLF 16 19-70 P 8.2, W 7.2

1 0

A L 0.3

Shank Point Length L1 Type & D D Std. Alt. APXF

HOW TO ORDER

Shape

0.01

P/W

0.4

8.0 0.01

∅0.01 A

Round 0.050

0.03

R13

D+5

0 0.3

0.5

D m5

10 °

D 0.05

Type & D AP_F

Min. W

Standard Alterations See p. 9 for additional ordering instructions.

R=G 2

L Max. P/G 50 60 70 80 90 100

APXF 08

3.00 – 7.99 AP_F 08 3.00 – 8.00



APXF 10

3.00 – 9.99 AP_F 10 3.00–10.00



APXF 13

6.00–12.99 AP_F 13 3.00–13.00



APXF 16 10.00–15.99 AP_F 16 4.00–16.00



APXF 20 13.00–19.99 AP_F 20 5.00–20.00



APXF 25 18.00–24.99 AP_F 25 6.00–25.00



Surface Coatings See p. 2 for details.

Code/Added Delivery +3 days XCN —TiCN +3 days XN —DayTride® +3 days XNT —DayTiN®

Note: DayKool (XCR)—a cryogenic steel conditioning process used primarily with hard, thick materials to improve strength, toughness, and dimensional stability—is standard on all Dayton TuffPunch® products. For additional information, see p. 2.  When L = 50, L1 is 8.0.  Alternate point length not available. TM

Round 1 Day Shape 2 Days

TuffPunch Regular Punch Blanks 10 °

D m5

APBF HOW TO ORDER

D+5

0 0.3

0.5

Specify: Qty. Type D Code Example: 6 APBF 20

Type

APBF

0.4

R1.2 0

8.0 0.01

Material Steel: PS4 (CPM M4), RC 60-62 Heads RC 40-55 Shank D 08 10 13 16 20 25

Catalog Number APBF 08 APBF 10 APBF 13 APBF 16 APBF 20 APBF 25

Standard Alterations See p. 9 for additional ordering instructions.

0.3 0.3

L 50

100

   

     

www.daytonprogress.com

L 80

Blanks 1 Day Surface Coatings See p. 2 for details.

Code/Added Delivery +3 days XCN —TiCN +3 days XN —DayTride® +3 days XNT —DayTiN®

Dayton Progress Corporation

TuffPunch Jektole Center Dowel Punches ®

HOW TO ORDER

Type

SJ_F

Specify: Qty. Type D Code L P (or P&W) Dimension Example: 10 SJXF 19 80 P 8.3 10 SJRF 25 80 P 8.5, W 8.0 16 SJLF 19 71 P 8.2, W 7.2

∅6 x 11 Deep (Ref.)

Material

SJXF SJOF

Steel: PS4 (CPM M4), RC 60-62 Heads RC 40-55

∅0.01 A

SJRF

SJKF

SJLF±.013 SJHF

0.02 A

SJNF

1 Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

SJVF

SJYF

➋

2 Centerline to flat minimum = 2.0 for J6 and 3.0 for J9. Note: Sharp corners will have a 0.13 radius to minimize wear.

Shank Point Length L1 Type & D D Std. Alt. SJXF

Range P

SJJF

Type & D SJ_F

SJZF

Note: The standard location of a key flat is parallel to the P dimension. For additional information, see p. 10.

Standard Alterations See p. 9 for additional ordering instructions.

R=G 2

L Min. Max. Jektole® W P/G 80 90 100 110 120 130 Group

SJXF 10

5.0 – 9.99

SJ_F 10 5.00–10.00



J6M

SJXF 13

6.0–12.99

SJ_F 13 6.00–13.00



J6M

SJXF 16 10.0–15.99

SJ_F 16 6.00–16.00



J9M

SJXF 20 13.0–19.99

SJ_F 20 6.00–20.00



J9M

SJXF 25 18.0 – 24.99

SJ_F 25 6.00–25.00



J9M

SJXF 32 20.0– 31.99

SJ_F 32 6.00–32.00



J9M

SJXF 38 28.0– 37.99

SJ_F 38 6.00–38.00



J9M

SJXF 45 35.0– 44.99

SJ_F 45 6.00–45.00



J9M

Surface Coatings See p. 2 for details.

Code/Added Delivery +3 days XCN —TiCN +3 days XN —DayTride® +3 days XNT —DayTiN®

Round 1 Day Shape 2 Days

TuffPunch Jektole Center Dowel Blanks ®

10 ° 0 0.3

0.5

SJBF

Type D Code L SJBF 38 120

0.4

∅6 x 11 Deep

R 1.2 0

Material Steel: PS4 (CPM M4), RC 60-62 Heads RC 40-55

HOW TO ORDER Specify: Qty. Example: 9

8.0 0.01

Catalog Number SJBF 10 SJBF 13 SJBF 16 SJBF 20 SJBF 25 SJBF 32 SJBF 38 SJBF 45

SJBF

D+5

Type

Shank D 10 13 16 20 25 32 38 45

D m5

Standard Alterations See p. 9 for additional ordering instructions.

0.3 0.3

Jektole® side hole position allows alternate point length shown on SJ_F above. L

100

110

120

130

       

Jektole® Group J6M J6M J9M J9M J9M J9M J9M J9M

Blanks 1 Day Surface Coatings

See p. 2 for details.

Code/Added Delivery +3 days XCN —TiCN +3 days XN —DayTride® +3 days XNT —DayTiN®

Dayton Progress Corporation

www.daytonprogress.com

TuffPunch Regular Center Dowel Punches

Type

SP_F

0.01

HOW TO ORDER P (or P&W) Specify: Qty. Type D Code L Dimension Example: 10 SPXF 19 90 P 8.3 16 SPRF 25 80 P 8.5, W 8.0 16 SPLF 19 70 P 8.2, W 7.2

Shape

0.4

D+5

R13

P/W

0.01

Round 0.050

0.5

0 0.3

0.03

D m5

10 °

D 0.05

0.4

∅6 x 11 Deep

R 1.2 0

1 0

8.0 0.01

0.3

(Ref.)

L 0.3

Material Steel: PS4 (CPM M4), RC 60-62 Heads RC 40-55

SPXF SPOF

∅0.01 A

SPRF

0.02 A

1 Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown. Note: Sharp corners will have a 0.13 radius to minimize wear.

Shank Point Length L1 Type & D D Std. Alt. SPXF

Range P

Type & D SP_F

SPKF

SPLF SPHF ±.013 .5

SPNF

SPVF

SPYF

Note: The standard location of a key flat is parallel to the P dimension. For additional information, see p.10.

SPZF Standard Alterations See p. 9 for additional ordering instructions.

R=G 2

L Max. P/G 80 90 100 110 120 130

Min. W

SPJF

SPXF 10

3.00 – 9.99 SP_F 10 3.00–10.00



SPXF 13

6.00–12.99 SP_F 13 3.00–13.00



SPXF 16 10.00–15.99 SP_F 16 4.00–16.00



SPXF 20 13.00–19.99 SP_F 20 5.00–20.00



SPXF 25 18.00–24.99 SP_F 25 6.00–25.00



SPXF 32 20.00–31.99 SP_F 32 6.00–25.00



SPXF 38 28.00–37.99 SP_F 38 6.00–25.00



SPXF 45 35.00–44.99 SP_F 45 6.00–25.00



Surface Coatings See p. 2 for details.

Code/Added Delivery +3 days XCN —TiCN +3 days XN —DayTride® +3 days XNT —DayTiN®

Round 1 Day Shape 2 Days

TuffPunch Regular Center Dowel Blanks 10 °

D m5

0 0.3

0.5

SPBF

Specify: Qty. Type D Code L Example: 6 SPBF 25 110

D+5

Type

SPBF

HOW TO ORDER

0.4

∅6 x 11 Deep 8.0 0.01

R1.2 0

Material

Standard Alterations See p. 9 for additional ordering instructions.

0.3 0.3

Steel: PS4 (CPM M4), RC 60-62 Heads RC 40-55 Shank D 10 13 16 20 25 32 38 45

Catalog Number SPBF 10 SPBF 13 SPBF 16 SPBF 20 SPBF 25 SPBF 32 SPBF 38 SPBF 45

L 80

100

110

120

130

       

Blanks 1 Day Surface Coatings See p. 2 for details.

Code/Added Delivery +3 days XCN —TiCN +3 days XN —DayTride® +3 days XNT —DayTiN®

www.daytonprogress.com

Dayton Progress Corporation

TuffPunch Single Head Retainers ®

A K

Slip fit for 6.0 dowel (2)

±0.01

R G

±0.01

B G DG5

Type

Round Punches

Shaped Punches

29°

ARTFS For

ARTF For

±0.01

HOW TO ORDER

Specify:

Qty.

Type

4 6

ARTF ARTFS

10 25

Example:

Slip fit for 6.0 dowel (2)

ARTF and ARTFS TuffPunch Retainer sets include:  2 Screws  2 Dowels

±0.01

R M (Rad.)

G B

Backing Plate

Clearance Holes (5)

±0.01

.5D

D 10 13 16 20 25

D G5

Catalog No. URBP 10 63 URBP 13 63 URBP 16 63 URBP 20 63 URBP 25 63

29° S

±0.01

±0.01 +0.05

8.0 +0.00

Backing Plate T=6.3 30

M8 Tapped Hole 2 Places.

Catalog No. Type

Code 10 13 ARTF 16 ARTFS 20 25

D 10.00 13.00 16.00 20.00 25.00

A 44.5 50.8 54.0 60.3 69.9

B 43.7 50.0 53.2 59.5 69.1

ARTF H 15.5 18.5 21.5 25.5 30.5

G 11.1 14.3 15.9 17.5 19.8

K 19.0 19.0 19.0 19.0 23.8

ARTFS M 7.75 9.25 10.75 12.75 15.25

R 9.5 12.7 14.3 17.5 22.2

S 12.0 15.2 16.8 20.0 24.7

U 26.925 29.970 31.750 33.530 40.640

X 9.0 12.0 13.5 16.5 22.0

Y 7.5 6.5 6.0 5.0 7.0

Screw Size M8 M8 M8 M10 M12

Features/Benefits TuffPunch® ARTF and ARTFS Single Head Punch Retainers are designed specifically for use with TuffPunch® Punches—Jektole® and Regular. Only one dowel is required for round punches, reducing machining time by up to 50%. The in-line center dowel assures precise punch-to-matrix alignment, giving you higher quality parts, longer punch life, and reduced downtime. Shaped punches use a secondary dowel for precise alignment.

1 Day

Use of the TuffPunch® Center Dowel Punch and Retainer also eliminates hand-fitting, cutting mounting time by nearly 50%. Simply pull the retainer from its box, and screw it into the die set. This TuffPunch® combination gives you true dimensional accuracy every time.

Dayton Progress Corporation

www.daytonprogress.com

Standard Alterations—Punches and Punch Blanks Standard Alterations Punches are available in sizes other than those listed on the individual product pages.

Jektole®, Regular, and Center Dowel

& W Dimensions Before Radius) XBR (Straight XP, XW PSmaller than Standard It is recommended that point

lengths be kept as short as possible for optimum strength.

Length Shortened XLB Overall Stock removal from end point. Point length L



L1 Max.

D Code

Type

AJXF APXF AJXF APXF SJXF SPXF AJXF APXF SJXF SPXF AJXF APXF SJXF SPXF AJXF APXF SJXF SPXF AJXF APXF SJXF SPXF SJXF SPXF SJXF SPXF SJXF SPXF

32 38 45



L1 Max. D Code

3.0 1.5 4.0 1.5 4.0 1.5 4.0 3.0 4.0 3.0 6.0 5.0 6.0 5.0 6.0 6.0 6.0 6.0 8.0 8.0 8.0 8.0 10.0 8.0 10.0 8.0 10.0 8.0

Type

AJ__F 3.0 AP__F 1.0 10 AJ__F 4.0 AP__F 1.25 SJ__F 4.0 SP__F 1.25 13 AJ__F 4.0 AP__F 1.5 SJ__F ---SP__F 1.5 16 AJ__F 6.0 AP__F 2.0 SJ__F ---SP__F 2.0 20 AJ__F 6.0 AP__F 2.5 SJ__F ---SP__F 2.5 25 AJ__F 6.0 AP__F 3.0 SJ__F ---SP__F 8.0 32 SJ__F ---SP__F 3.0 38 SJ__F ---SP__F 3.0 45 SJ__F ---SP__F 3.0

3.0 1.5 4.0 1.5 4.0 1.5 4.0 3.0 4.0 3.0 6.0 5.0 6.0 5.0 6.0 6.0 6.0 6.0 8.0 8.0 8.0 8.0 10.0 8.0 10.0 8.0 10.0 8.0 19

4.0 2.0 4.0 2.0 4.0 2.0 4.0 3.0 4.0 3.0 6.0 5.0 6.0 5.0 6.0 6.0 6.0 6.0 8.0 8.0 8.0 8.0 10.0 8.0 10.0 8.0 10.0 8.0 25

5.0 2.0 5.0 2.0 5.0 2.0 5.0 3.0 5.0 3.0 6.0 5.0 6.0 5.0 6.0 6.5 7.6 6.5 8.0 9.0 10.0 9.0 10.0 9.0 10.0 9.0 10.0 9.0 30

---2.0 5.0 2.0 5.0 2.0 5.0 3.0 5.0 3.0 6.0 5.0 6.0 5.0 6.0 6.5 7.6 6.5 8.0 9.0 10.0 9.0 10.0 9.0 10.0 9.0 10.0 9.0

Jektole Group

---4.0 ---2.0 6.0 4.0 ---4.0 6.0 4.0 ---5.0 6.0 5.0 ---6.5 7.6 6.5 ---9.0 10.0 9.0 10.0 9.0 10.0 9.0 10.0 9.0

---5.0 5.0 5.0 4.5 5.0 5.0 5.0 4.5 5.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0 9.0 7.2 6.0 7.2 6.0 7.2 6.0

------------6.0 ---------6.0 ---------6.0 ---------6.0 ---------6.0 9.0 7.2 ---7.2 ---7.2 ----

Precision Overall Length Same as XL except overall length is held to ±0.02.

No Side Hole For air ejection. No cost.

Shear Angles See information at right.

Smaller Jektole Components

J4M ---J6M ---J6M ---J6M ---J6M ---J9M ---J9M ---J9M ---J9M ---J9M ---J9M ---J9M ---J9M ---J9M ----

Shear Angles (XS) TuffPunch® products are available in common shear angle configurations for all standard shapes. Shear angles are also available for classified shapes as special orders. Shear angles are available in any angle. Specify angle in whole degrees. If half degree is necessary, specify as a decimal, e.g., 8.5°. (Tolerance on all angles is ±15 minutes.) Use the chart below to determine the product designation, then simply add the alteration code shown next to the drawings, along with the angle desired. Example: APXF 16-90-80 P 8.3 XS20 A5°. For Round Punches Only

Views are reflected view.

XS19

Nail Point

Jektole

Group

Min. P (Shapes)

3.0 1.5 4.0 1.5 4.0 1.5 4.0 1.5 4.0 1.5 6.0 2.0 6.0 2.0 6.0 2.5 6.0 2.5 6.0 3.0 6.0 8.0 7.2 3.0 7.2 3.0 7.2 3.0

3.0 3.0 4.0 3.0 4.0 3.0 4.0 3.0 4.0 3.0 6.0 3.0 6.0 3.0 6.0 3.0 6.0 3.0 6.0 3.0 6.0 8.0 7.2 3.0 7.2 3.0 7.2 3.0

4.0 3.0 4.0 3.0 4.0 3.0 4.0 3.0 4.0 3.0 6.0 3.5 6.0 3.5 6.0 3.5 6.0 3.5 6.0 3.5 6.0 8.0 7.2 3.5 7.2 3.5 7.2 3.5

4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 6.0 5.0 6.0 5.0 6.0 5.0 6.0 5.0 6.0 5.0 6.0 9.0 7.2 5.0 7.2 5.0 7.2 5.0

J4M ---J6M ---J6M ---J6M ---J6M ---J9M ---J9M ---J9M ---J9M ---J9M ---J9M ---J9M ---J9M ---J9M ----

Note: For surface coatings information, see p. 2 and the individual product pages.

www.daytonprogress.com

1 maintained.

(Min. shank length 25)

Min. P (Rounds)

3.0 1.5 4.0 1.5 4.0 1.5 4.0 3.0 ---3.0 6.0 5.0 ---5.0 6.0 6.0 ---6.0 8.0 8.0 ---8.0 ---8.0 ---8.0 ---8.0

Overall Length Shortened (25 min.) Stock removal from point end, which shortens L1 length.

XS20

Chamfer

XS21

Conical

For Round and Shape Punches

XS22

Double Shear

XS23 Single Shear

Dayton Progress Corporation

Locking Devices—Flats vs. Dowel Slots

Orientation The standard location for all locking devices is 0°, and is always on the long side (P) All views are reflected views. of the shape. Custom locations are measured counterclockwise from 0°.

Single Flats

Standard and Alternate Locations

Custom Locations

Single Flats: X2

Single Flats: X5

Order Example: X2 — 90°

Order Example: X5 — 135°

Double Flats: X3

Double Flats: X6

Locking Devices: X3

Locking Devices: X6

Order Example: X3 — 90° Second Flat is always parallel to the first flat.

Order Example: X6 — 135°

Additional Flats

Definitions: Custom Location is any angle other than: 0°, 90°, 180°, or 270°.

Definitions: Standard Location is at 0°. Alternate Location is 90°, 180°, or 270°. Alternate locations are available at no additional charge.

D F = .5D

Double Flats

D F = .5D F dimension views are relected views (looking down from top of punch)

Additional Flats

Code The depth of the flat is taken from the shank, not the head, on punches.

D F = .5D + 1/2 Dowel Dia.

Location Tolerance Flat F + 0.013 – 0.0

F + 0.013 – 0.0

Dayton Progress Corporation

Radial 0°4'

Code

Depth

Length

X91

1.5 13

X82

1.5 16

X92

1.5 16

X83

1.5 20

X93

1.5 20

X84

1.5

X94

1.5

X85

2.5 13

X95

2.5 13

X86

2.5 16

X96

2.5 16

X87

2.5 20

X97

2.5 20

X88

2.5

X98

2.5

Full Length

Full Length Specify Dimensions

X99

Full Length

Full Length Specify Dimensions

Dowel Slots: X4 & X41

Dowel Slots: X7 & X71

For standard locations, specify X4 (3.0 Dowel) or X41 (4.0 Dowel). For alternate locations, specify X4 or X41 and degree required.

Specify X7 (3.0 Dowel) or X71 (4.0 Dowel). For custom locations, specify X7 or X71 and degree required.

Order Example: X4 — 90°

Order Example: X71 — 135°

How To Specify Dowel

Radial .025/25.0 inch

Length

1.5 13

X89

Dowel Slots

Depth

X81

The most common locking devices— flat, double flat, and dowel—are available. Simply select the type, then add the code to the component description.

HOW TO ORDER P (or P&W) Specify: Qty. Type D Code L Dimension Example: 1 AJRF 16 25-80 P8.5, W.8.0

Locking Device X2

www.daytonprogress.com

Other Dayton Products Ball Lock Punches, Matrixes, Pilots, & Retainers Dayton Ball Lock Products are mainstays in industries with high-demand applications, including automotive and major appliance manufacturing. Because there is no need to pull a die from the press, removal and replacement of worn punches can reduce downtime and improve profitability. Dayton True Position® Retainers (the recognized industry standard) eliminate hand fitting, reduce mounting time, and are ideally suited for both round and complex-shaped products. True Position® allows easy replacement of broken or worn punches.

MaxLife® Die Springs Dayton MaxLife® Die Springs are: made to exact specifications; manufactured to outperform and outlast other major brands; designed specifically for press and mold dies; and ensure optimum operation in heavy industry applications. Corrosion-resistant Dayton die springs are made from pre-tempered chrome silicon wire, and optimize the working life of press and mold dies.

Urethane Stripping & Forming Products Durable, yet flexible, Dayton urethane strippers and forming products provide superior stripping over conventional strippers; develop higher load-bearing capacity; are tearand oil-resistant; provide exceptional dampening; and are easy to install and replace. Dayton dual durometer SMARTStripTM Strippers (two elastomers molded into a single piece) are a cost-effective alternative to metal spring strippers.

Dayton provides a full range of leading-edge die component products: headed punches, guides, and matrixes; positive-locking Ball Lock products; retainers; slug-ejection punches; retaining systems; die springs; and others. For details, contact Dayton Progress or your nearest Dayton Progress Distributor.

® True Position and Max Life are registered trademarks of Dayton Progress. TM SMARTStrip is a trademark of Dayton Progress.

www.daytonprogress.com

Dayton Progress Corporation

Global leader in providing fabrication and stamping solutions

Form 8057M

6/13

www.daytonprogress.com

a MISUMI Group Company

Quality Punches, Pilots, Die Buttons, & Retainers

a MISUMI Group Company

Improved performance, less downtime, longer tool life

Ball Lock Quality Products Product Applications

Ordering Information

Dayton Ball Lock Punches, Retainers, Die Buttons, and Accessories are mainstays in industries with high-demand applications, including automotive and major appliance manufacturing. Because there is no need to pull a die from the press, removal and replacement of worn punches can reduce downtime and improve profitability.

Each page contains detailed instructions on how to order specific Dayton Ball Lock products. Individual product drawings completely define the product—including shape, dimensions, tolerances, and concentricity. When ordering, you are asked to specify quantity, product type, shank and length codes, and point or hole size (for example).

Dayton Ball Lock Punches add longer tool life and improve finished part quality. For example, Dayton Jektole ® Punches (slug ejection punches) provide increased punch to die button clearance; can triple the number of cycles between punch regrinds; and extend tool life.

In the example below, the type specified is “HPR.” “H” stands for heavy duty, “P” stands for punch, and “R” stands for rectangle. 50 is the shank diameter, which is coded by the first two digits of the decimal equivalent (.500"). 275 is the overall length, which is coded by inches and quarterinches (2.75"). Finally, P.350 and W.190 represent the point or hole size dimension.

HOW TO ORDER D

Dayton Ball Lock Die Buttons include Ball Lock, Press Fit, and EDM Die Button Blanks. Dayton Ball Lock Retainers provide many features, functions, and benefits. For example, Dayton True Position® Retainers (the recognized industry standard) eliminate hand fitting; reduce mounting time, and are ideally suited for both round and complexshaped products. Other Dayton Retainers include Multi-Position™, End and Square, Single Punch, and our unique line of EZ Fit™ Retainers—a simpler, better way to reconfigure and/or replace existing retainers. Dayton Ball Lock Accessories (e.g., backing plugs, ball release tools, and urethane strippers) complete the full line of Dayton Ball Lock products, and can help speed up and improve production. For example, Dayton Punch Pullers (left photo) are simple and easy to use. Just slide the punch puller over the punch shank, rotate the built-in wrench until it is tight, re-lease the ball, and pull down.

Qty. Type

HPR

50 275

P.350

W.190

Standard Alterations Punches, die buttons, and retainers are available in sizes other than those listed in the catalog. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P and W dimensions are outside the standard range, an “X” is placed in front of the P or W dimension, e.g., “XP” and/or “XW.” If the point length is longer or shorter than standard, designate “XB” for the point length. See the foldout tabs in the individual product sections for these and other special order designations. XP P

® Jektole and True Position are registered trademarks of Dayton Progress Corporation. TM Multi-Position, EZ Fit, and all Triliteral Designators are trademarks of Dayton Progress Corporation.

Dayton Progress Corporation

www.daytonprogress.com

Contents Punches

Punches (cont’d)

Standard Shapes

LJB/LPB Blanks

X H

O N

HJ_ Jektole —Heavy Duty ®

LK_ /LZ_ —Light Duty

4, 5

6, 7

8, 9

10, 11

Positive Pick-Up

HJB/HPB Blanks —Heavy Duty

Point Larger than Shank Jektole /Regular ®

_RS Square

—Heavy Duty/Light Duty

Jektole /Regular

Round/Shape

KD_ Die Buttons—Press Fit 25

Miscellaneous/Other Classified Shapes

KDU/KDE EDM Button Blanks

Retainers HRP/LRP Retainers

HRT/LRT Retainers

Form Shapes

34, 35

Accessories

36, 37

HRTB Single Punch

Jektole Data

Locking Devices

Round/Shape

Regular

Length

275

Catalog Number

Point or Hole Size

P.350, W.190 Dimensions, As Specified

Code 12 18 25 31 37 43

Code

.1250 .1875 .2500 .3125 .3750 .4375

50 62 75 87 100 125

.5000 .6250 .7500 .8750 1.0000 1.2500

150 175 200 225 250 275

1.5000 1.7500 2.0000 2.2500 2.5000 2.7500

Urethane Strippers

True Position with Backing Plate ®

Classified shapes (83 common shapes, no detailing required) are available on all punches, die buttons, and guide bushings, as indicated in this catalog. See pp. 32, 33 for more information and special instructions. Also, see individual product pages and p. 40 for additional information on orientation and views.

Clearance ➊ .007 max. fillet on the punch —

matching corner shape on the die button.

Die Button

➋ .007 max. fillet on the die button

HRTL/HRTBL

— matching corner shape on the punch.

—PosiLoc®

18, 19

Type

Normal grinding methods produce:

—Heavy Duty

LP_ Regular—Light Duty 16, 17

HPR

Overall Length L Coded by whole number and first two digits of dec. equiv. (2.750).

Classified Shapes

Key Flats/Dowel Slots Round/Shape

Shank Dia. D (shank diameter) Coded by the first 2 digits of dec. equiv. (.500).

Diameter (D) is shown on the order as a two- or threedigit code. To convert the shank diameter to the appropriate code, use the following chart.

True Position® with Backing Plug

LJ_ Jektole®—Light Duty 14,15

H is for Heavy Duty P is for Punch (Regular) R is for Rectangle

Retainers/Punches

—Heavy Duty/Light Duty

Jektole®/Regular

Product Series

32, 33

Round/Shape

—Heavy Duty/Light Duty

Point Larger than Shank

True Position®

HRI/LRI Inserts

—Heavy Duty/Light Duty

LPA Pilots—Light Duty

Line Product Shape

275

LD_ Die Buttons—Ball Lock 24

Multi-Position

LPT Pilots—Light Duty

HPR

Round

HK_ /HZ_ —Heavy Duty

Die Buttons

Regular

HPA Pilots—Heavy Duty

—Heavy Duty/Light Duty

Example:

Round/Shape

HPT Pilots—Heavy Duty

_RE End

Each page contains detailed instructions on how to order specific Dayton Ball Lock products. In addition, use the following chart to define the product as a part number.

Jektole®/Regular

Round/Shape

HP_ Regular—Heavy Duty

—Light Duty

Product Designation

Retainers (cont’d)

Shear Angles

20, 21

Positive Pick-Up

www.daytonprogress.com

Dayton Progress Corporation

Jektole Punches

1.00

.25

Standard Alterations

Heavy Duty

Jektole Punches—Heavy Duty ®

Heavy Duty

HJ_ ➊ Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

Material Steel: A2, M2, PS4, RC 60-63 .0005 Round P +– .0000 Shape P, W ± .0005

.0005 P to D .001 P to D

275 325

37 - .374 .125 50 - .499 .187 62 - .624 .312 75 - .749 .75 .437 87 - .874 .625 100 .750 - .999 125 1.000-1.249

- .374 .062 .062.125.125 - .374 .062 .158 - .499B250 .158 .187.187 - .499 .158 .312 - .624 .158 .158 .250 - .624 .158 .437 - .749 .235 .235.312 - .749 .235 .625 - .874 .235 .300.375 - .874 .235 .750 - .999 .235 .350.437 - .999 .235 1.000-1.249 .281 .450.500-1.249 .281

.125 - .374 .187 - .499 B250 B275 .250 - .624 .312 - .749 B300 .375 - .874 .437 - .999 .500-1.249

.375 .081 .500 .158 .625 .158 .750 .235 .875 .300 1.000 .350 1.250 .450

37 - .374 .125 50 - .499 .187 62 - .624 .312 75 - .749 1.00 .437 87 - .874 .625 100 .750 - .999 125 1.000-1.249

- .374 .081 .081 .125.125 - .374 .081 .158 - .499C250 .158 .187.187 - .499 .158 .312 - .624 .158 .158 .250 - .624 .158 .437 - .749 .235 .235.312 - .749 .235 .625 - .874 .235 .300.375 - .874 .235 .750 - .999 .235 .350.437 - .999 .235 1.000-1.249 .281 .450.500-1.249 .281

.125 - .374 .187 - .499 C250 C275 C275 .250 - .624 .312 - .749 C300 C325 .375 - .874 .437 - .999 .500-1.249

.500 .158 .625 .158 .750 .235 .875 .300 1.000 .350 1.250 .450

50 - .499 .187 62 - .624 .312 75 - .749 .437 1.25 87 - .874 .625 100 .750 - .999 125 1.000-1.249

- .499 .158.187.187 - .499 .158 .312 - .624 .158.250 - .624 .158 .437 - .749 .235.312 - .749 .235 .625 - .874 .300.375 - .874 .235 .750 - .999 .350.437 - .999 .235 1.000-1.249 .450.500-1.249 .281

.187 - .499 .250 - .624 D275 .312 - .749 D300 .375 - .874 .437 - .999 .500-1.249

B275 B325

D275 D325

3.00 3.50

300 350

B300 B350

3.25 3.75

325 375

B325 B375

HJJ

3.50 4.00

350 400

B350 B400

3.75 4.25

375 425

B375 B425

HJV

400 450

B400 B450

D400 D450

4.25 4.75

425 475

B425 B475

C425 C475

D425 D475

4.50

450

B450

C450

D450

4.75

Code

475

37 50 62 75 87 100 125

B475

C475

D475

37 50 62 75 87 100 125 37 50 62 75 87 100 125 50 62 75 87 100 125

5.00

5.25

500

37 50 62 75 525 87 100 125

B500

C500

D500

HJY

HJZ

Surface Coatings

Jektole punches permit doubling punch to die button clearance; produce up to three times the number of hits between sharpenings; and reduce burr heights.

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.

HOW TO ORDER

** Jektole® 5.00 5.75 5.25 6.00 5.50 Group 5.75 5.50

500 550

525 575

J2, J3, J4* J6 J6 J9 550 575 600 J9 J9 J12

37 50 62 75 B525 87 100 125

J2, J3, J4* J6 J6 B500 J9 B525 B600 B550 B575 B550 B575 J9 J9 J12

37 50 62 75 C525 87 100 125

J2, J3, J4* J6 J6 C500 J9 C525 C600 C550 C575 C550 C575 J9 J9 J12

50 62 75 D525 87 100 125

*J2 (P = .062 - .079), J3 (P = .080 - .1149), J4 (P>.1150) **See p. 39 for additional information.

D500 D575 D525 D600 D550 D550

J6 J6 J9 D575 J9 J9 J12

Specify: Qty.

Type

Example: 25 12

HJX HJO

D Code

37 75

C300 450

P (or P&W)

6.00

600

B600

C600

D600

J2, J3, J4* J6 J6 J9 J9 J9 J12

can be specified at no additional cost.

Custom Ball Seat Locations

Custom Ball Seat Locations can be specified as “BS” and degrees counterclockwise from 0°. For additional information, see “Locking Devices” on p. 40.

0°

Reflected View 270°

Std.

180°

0°

Reflected View SB 270°

1 Day PS4 +2 Days

Standard Alterations Jektole® punches are available in sizes other than those shown in the chart to the left. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P and W dimensions are outside the standard range, an “X” is placed in front of the P or W dimension, e.g., “XP” and/or “XW.” If the point length is other than standard, designate “XB” as the point length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators.

Dayton Progress Corporation

www.daytonprogress.com

90°

Double Ball Seat

A second ball seat may be specified. Normally located 180° from the primary ball seat, these are used to minimize sharpening of notching punches by rotating the punch 180°. Specify “SB” and degree desired. A second ball can also be located 90° from the primary J2, J3, J4* ball seat. Not recommended for diameters J6 under .750. J6 J9 J9 J9 J12 J6 J6 J9 J9 J9 J12

BS 225° 180°

and W Dimensions XP, XW PSmaller than Standard

DayTride® (XN)—a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73.

DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400.

90°

** Jektole® Standard Ball Seat Location is at 90°. Group Alternate locations of 0°, 180°, or 270° J2, J3, J4* J6 J6 J9 J9 J9 J12

Steel

P.175 A2 P.692, W.312 M2

Standard Ball Seat Locations

4.00 4.50

C300 C375 C325 C400 C350 C425 C375 C450 C400 C350

D300 D375 D325 D400 D350 D425 D375 D350

HJN

R=G

2.75 3.25

.375 .062 .500 .158 .625 .158 .750 .235 .875 .300 1.000 .350 1.250 .450

.158 .158 .235 .235 .235 .281

Features/Benefits ®

Type

Round Shape Shape oint ShankRound Point Lgth. Min. gth. Min. Min.Min.Range Min. Min. Max. Range Max. Code D 2.50 2.50 2.75 XP W P/G P XW W P/G 3.00 B XP P B XW .062 - .374 .062 .062 - .374 .062.062 .625 .062 37 - .374 .375 .062 - .374 .625 .062 .158 .187 - .499 - .499 250 .158 .187.187 .812 .158 50 - .499 .500 .187 - .499 .812 .158 250 275 - .624 .312 - .624 .158 .250 .158 .250 .937 .158 62 - .624 .625 .312 - .624 .937 .158 .437 - .749 .235 .312 - .749 300 .235.312 75 - 1.062 .750 .437 - .749 .749 .235 062 .235 .625 - .874 .235 .375 - .874 .300.375 87 - 1.187 .875 .625 - .874 .874 .235 187 .300 .750 - .999 .235 .437 - .999 .350.437 - .999 .750 - 1.250 .999 .235 .350 100 250 1.000 1.000-1.249 .281 .500-1.249 .450.500-1.249 125 1.437 .281 .450 1.000-1.249 437 1.250

.75

5 6

Point Length Other than Standard

For XBB, add three days to delivery.

XB Point Length

Code Type 37 50 62 75 87 100 125 37 50 62 75 87 100 125

XBB

.5001- .6251- .7501- .8751- 1.0001- 1.1251- 1.2501- 1.3751- 1.5001.6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250

Min. P (Rounds)

HJX .062 .062 .080 .080 .115 .115 .115 HJX .158 .158 .158 .158 .158 .158 HJX .158 .158 .158 .158 .158 .158 HJX .235 .235 .235 .235 .235 .235 HJX .300 .300 .300 .300 .300 .300 HJX .350 .350 .350 .350 .350 .350 HJX .450 .450 .450 .450 .450 .450 Min. W (Shapes) HJ_ .062 .062 .080 .080 .115 .115 .115 HJ_ .158 .158 .158 .158 .158 .158 HJ_ .158 .158 .158 .158 .158 .158 HJ_ .235 .235 .235 .235 .235 .235 HJ_ .235 .235 .235 .235 .235 .235 HJ_ .235 .235 .235 .235 .235 .235 HJ_ .281 .281 .281 .281 .281

1.62512.0000

.115 .158 .158 .235 .300 .350 .450

.187 .187 .281 .350 .350 .450

.115 .158 .158 .235 .235 .235 .281

.187 .187 .281 .281 .281 .281

Overall Length Shortened Stock removal from point end which shortens B length.

Code / Delivery

XN —DayTride® XNT —DayTiN® XAN —DayTAN™ XCN —TiCN XNM XNP XCR —DayKool™ CRN XNA —ZertonPlus™ XNAP—XNAProgress XCD

+ 3 days + 3 days + 4 days + 3 days +12 days + 8 days + 1 days + 7 days + 7 days +12 days +12 days

M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4

XLB

Overall Length Shortened B length maintained

Smaller Jektole® Components See p. 39

No sidehole For air injection. No cost.

Precision Overall Length Same as XL except overall length is held to ±.001.

.200

LRB

SBR

.100

D Example: .500 .400 .300 .200 .100 P D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

Regular Punches

Heavy Duty

Standard Alterations

Regular Punches—Heavy Duty

Heavy Duty HPX

HPO

HPR

HPK

HPL

HPH

Type

HP_

.0005 Round P +– .0000 Shape P, W ± .0005

.625 .812 .937 1.062 1.187 1.250 1.437

.75

1.00

1.25

➊ Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

Material Steel: A2, M2, PS4, RC 60-63

Point Lgth. B

8 7

.0005 P to D .001 P to D

Round Shank

Shape Round Shape Point Min. Min. Lgth.Min. Min. Range Min. Range Min. Max. D Code 2.50XW 2.75Max. 3.00 XP P B XWXP P W P/G W P/G - .374- .374 .050 .062 - .374 .050 .050.062.062 .625.050 37 - .374 .375 .062 - .499 - .499 .093 .187 - .499 .093 .093.187 .187 .812.093 50 - .499 .500 .187 250 - .624 .250 - .624 - .624 .125 275 .125 .125.250.312 .937.125 62 - .624 .625 .312 300 - .749- .749 .235 .312 - .749 .235 .235.312 .437 1.062.235 75 - .749 .750 .437 - .874- .874 .235 .375 - .874 .300 .300.375.625 1.187 .235 87 - .874 .875 .625 - .999 - .999 .235 .437 - .999 .350 .350.437.750 1.250.235 100 - .999 1.000 .750 1.000-1.249 .235 .500-1.249 .450 .450.500-1.249 125 1.437.235 1.250 1.000-1.249 - .374- .374 .050 .125 - .374 37 - .374 .050 .050 .375 .125 .050.125 .125 - .499 50 - .499 .093 - .499 .093 .187 - .499 .093 .500 .187 .093.187 .187 B250 - .624 .250 - .624 62 - .624 .125 - .624 .125 B275 .125 .625 .312 .125.250.312 B300 - .749- .749 .235 .312 - .749 75 - .749 .235 .750 .437 .235.312 .437 .75 .235 - .874- .874 .235 .375 - .874 87 - .874 .235 .300 .875 .625 .300.375.625 - .999 100 - .999 .235 - .999 .235 .437 - .999 .350 1.000 .750 .350.437.750 .235 125 1.000-1.249 .235 .500-1.249 .450 1.250 1.000-1.249 .450.500-1.249 - .374- .374 .081 .125 - .374 37 - .374 .081 .081 .375 .125 .081.125 .125 - .499 50 - .499 .093 - .499 .093 .187 - .499 .093 .500 .187 .093.187 .187 C250 - .624 .250 - .624 62 - .624 .125 - .624 .125C275 .125 .625 .312 .125.250.312 C300 - .749- .749 .235 .312 - .749 75 - .749 .235 .750 .437 .235.312 .437 1.00.235 - .874- .874 .235 .375 - .874 87 - .874 .235 .300 .875 .625 .300.375.625 - .999 100 - .999 .235 - .999 .235 .437 - .999 .350 1.000 .750 .350.437.750 .235 125 1.000-1.249 .235 .500-1.249 .450 1.250 1.000-1.249 .450.500-1.249 - .499 50 - .499 .125 - .499 .125 .187 - .499 .125 .500 .187 .125.187.187 - .624 62 - .624 .158 - .624 .158 .250 - .624 .158 .625 .312 .158.250.312 D275 - .749- .749 .235 .312 - .749 75 - .749 .235 .235 .750 .437 .235.312.437 D300 1.25 - .874 87 - .874 .235 - .874 .235 .375 - .874 .300 .875 .625 .300.375.625 - .999 100 - .999 .235 - .999 .235 .437 - .999 .350 1.000 .750 .350.437.750 .235 125 1.000-1.249 .235 .500-1.249 .450 1.250 1.000-1.249 .450.500-1.249

325

B250 B325

275 350

300 375

325 400

350 425

375 450

400 475

HPV

425 500

450 525

475

B275 B350 B300 B375 B325 B400 B350 B425 B375 B450 B400 B475 B425 B500 B450 B525 B475

5.00

500

B500

5.25

525

B525

C275 C325 C350 C300 C375 C325 C400 C350 C425 C375 C450 C400 C475 C425 C500 C450 C525 C475

D275 D350 D300 D375 D325 D400 D350 D425 D375 D450 D400 D475 D425 D500 D450 D525 D475

C500

D500

C525

D525

Code 37 50 62 75 87 100 125 37 50 62 75 87 100 125 37 50 62 75 87 100 125 50 62 75 87 100 125

5.50

550

B550

C550

D550

HPY

HPZ

C250

D325

HPN

R=G

2.50 3.25 2.75 3.50 3.00 3.75 3.25 4.00 3.50 4.25 3.75 4.50 4.00 4.75 4.25 5.00 4.50 5.25 4.75

250

HPJ

5.75

37 50 62 575 75600 550 575 600 625 650 675 625700 650 87 100 125 37 50 62 B575 75 B600B550 B575 B600 B625 B650 B675 B625 B700 B650 87 100 125 37 50 62 C575 75 C600C550 C575 C600 C625 C650 C675C625 C700C650 87 100 125 50 62 75 D575 D600D550 D625D575 D650D600 D675D625 D700D650 87 100 125

Surface Coatings

Regular punches provide three times better alignment than other major brands; offer longer tool life; and can significantly improve finished part quality.

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.

HOW TO ORDER

Specify: Qty.

Type

Example: 16 7

HPX HPR

D Code

62 50

B375 300

P (or P&W)

Steel

P.370 P.327, W.254

M2 A2

Standard Ball Seat Locations

6.00 5.50 6.25 5.75 6.50 6.00 6.75 6.25 7.00 6.50

Features/Benefits

6.75

Standard Ball Seat Location is at 90°. Alternate locations of 0°, 180°, or 270° 7.00 can be specified at no additional cost.

Custom Ball Seat Locations

675

BS 225° 180°

Custom Ball Seat Locations can be specified as “BS” and degrees counterclockwise from 0°. For additional 700 information, see “Locking Devices” on p. 40.

Reflected View 270°

B675

Std.

180°

0°

Reflected View SB 270°

Not recommended for diameters under .500. C675

D675

D700 PS4 +2 Days

1 Day

www.daytonprogress.com

Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness *Vickers 2500. Material

Code / Delivery

XN —DayTride® XNT —DayTiN® XAN —DayTAN™ XCN —TiCN XNM XNP XCR —DayKool™ CRN XNA —ZertonPlus™ XNAP—XNAProgress XCD

+ 3 days + 3 days + 4 days + 3 days +12 days + 8 days + 1 days + 7 days + 7 days +12 days +12 days

M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4

Point Length Other than Standard

For XBB and X3B, add three days to delivery.

XBB

X3B

Point .5001- .6251- .7501- .8751- 1.0001- 1.1251-1.2501- 1.3751-1.5001- 1.6251- 2.0001- 2.5001Length .6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000

Code Type

Min. P (Rounds)

37 50 62 75 87 100 125

HPX HPX HPX HPX HPX HPX HPX

.050 .050 — .093 — .125 — .235 — .300 — .350 — .450

.080 .093 .125 .235 .300 .350 .450

37 50 62 75 87 100 125

HP_ HP_ HP_ HP_ HP_ HP_ HP_

.050 .050 — .093 — .125 — — — — — — —

.080 .093 .125 .235 .235 .235 —

.080 .093 .125 .235 .235 .235 .235

XLB LL

.106 .115 .115 .115 .125 .125 .125 .125 .158 .158 .158 .158 .235 .235 .235 .235 .300 .300 .300 .300 .350 .350 .350 .350 .450 .450 .450 .450 Min. W (Shapes) .106 .115 .115 .115 .125 .125 .125 .125 .158 .158 .158 .158 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235

.115 .125 .158 .235 .300 .350 .450

.187 .187 .187 .281 .350 .350 .450

.115 .125 .158 .235 .235 .235 .235

.156 .156 .187 .250 .250 .250 .265

.250 .250 .250 .375 .375 .375 .450

.312 .312 .312 .375 .437 .437 .450

Overall Length Shortened Stock removal from point end which shortens B length. XL 1.375 Min. (Ref.)

DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability.

C700

Regular Ball Lock punches are available in sizes other than those shown in the chart to the left.

www.daytonprogress.com

XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000.

ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200.

Standard Alterations

Dayton Progress Corporation

TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000.

XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100.

90°

Double Ball Seat

A second ball seat may be specified. Normally located 180° from the primary ball seat, these are used to minimize sharpening of notching punches by B700 rotating the punch 180°. Specify “SB” and degree desired. A second ball can also be located 90° from the primary ball seat.

0°

DayTride® (XN)—a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73.

DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400.

90°

and W Dimensions XP, XW PSmaller than Standard

L B

Overall Length Shortened B length maintained Precision Overall Length Same as XL except overall length is held to ±.001.

.200

LRB

SBR

.100

D Example: .500 .400 .300 .200 .100 P D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

Regular Pilots

Heavy Duty

Standard Alterations Regular Pilots—Heavy Duty

Heavy Duty

Type

HPT Material Steel: A2, M2, PS4, RC 60-63

.75

1.00

1.25

ShankRound Point Lgth. Min. Range D CodeP B XP .061 .625 37 - .375 .375 .092 .092 .812 50 - .500 .500 .186 .124 .937 62 - .625 .625 .311 .234 1.062 75 - .750 .750 .436 .299 1.187 87 - .875 .875 .624 .349 100 1.250 1.000 .749-1.000 .449 125 1.437 1.250 .999-1.250 37 - .375 .061 .375 .124 50 - .500 .092 .500 .186 62 - .625 .124 .625 .311 75 - .750 .234 .750 .436 .75 87 - .875 .299 .875 .624 100 .349 1.000 .749-1.000 125 .449 1.250 .999-1.250 37 - .375 .079 .375 .124 50 - .500 .092 .500 .186 62 - .625 .124 .625 .311 75 - .750 .234 .750 .436 1.00 87 - .875 .299 .875 .624 100 .349 1.000 .749-1.000 125 .449 1.250 .999-1.250 50- .500 .124 .500 .186 62- .625 .157 .625 .311 75 - .750 .234 .750 .436 1.25 87 - .875 .299 .875 .624 100 .349 1.000 .749-1.000 125 .449 1.250 .999-1.250

Min. 2.50 XP .061 .092 250 .124 .234 .299 .349 .449 .061 .092 B250 .124 .234 .299 .349 .449 .079 .092 C250 .124 .234 .299 .349 .449 .124 .157 .234 .299 .349 .449

Round Range 2.75 3.00 2.50 P .092 - .375 .186 - .500 250 275- .625 .311 .436 - .750 300 .624 - .875 .749-1.000 .999-1.250 .124 - .375 .186 - .500 B250 B275 .311 - .625 .436 - .750B300 .624 - .875 .749-1.000 .999-1.250 .124 - .375 .186 - .500 C250 C275 .311 - .625 .436 - .750C300 .624 - .875 .749-1.000 .999-1.250 .186 - .500 .311 - .625 D275 .436 - .750 D300 .624 - .875 .749-1.000 .999-1.250

Features/Benefits

Surface Coatings

Regular pilots are built to exact tolerances; the parabolic point shape allows for smooth pick-up action; and pilots offer a wide range of unique punching and fabrication applications.

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.

HOW TO ORDER

.0005 .0005 P to D Round P +– .0000 When P= D, shank tolerance applies.

Point Lgth. B .625 .812 .937 1.062 1.187 1.250 1.437

9 10

3.25 2.75 3.50 3.00 3.75 3.25 4.00 3.50 4.25 3.75 4.50 4.00 4.75 4.25 5.00 4.50 5.25 4.75

275 325

350300

375325

400350

425375

450400

475425

500450

525475

B275 B325 B350 B300 B375 B325 B400 B350 B425 B375 B450 B400 B475 B425 B500 B450 B525 B475

C275 C325 C350 C300 C375 C325 C400 C350 C425 C375 C450 C400 C475 C425 C500 C450 C525 C475

D275 D325 D350 D300 D375 D325 D400 D350 D425 D375 D450 D400 D475 D425 D500 D450 D525 D475

5.00

500

B500

C500

D500

5.25

525

B525

C525

D525

Code 37 50 62 75 87 100 125 37 50 62 75 87 100 125 37 50 62 75 87 100 125 50 62 75 87 100 125

5.50

550

B550

C550

D550

5.75

Type

D Code

Example: 13

HPT

300

P.175

Steel

6.00 5.50 6.25 5.75 6.50 6.00 6.75 6.25 7.00 6.50

37 50 62 575 75 600550 87 100 125 37 50 62 B575 75 B600 B550 87 100 125 37 50 62 C575 75 C600 C550 87 100 125 50 62 75 D575 D600 D550 87 100 125

Specify: Qty.

575 625

600 650

675625

700650

B575 B600 B625 B650 B675 B625 B700 B650

C575 C600 C625 C650 C675 C625 C700 C650

D625 D575 D650 D600 D675 D625 D700 D650

6.75

675

B675

C675

D675

7.00 1 Day PS4 +2 Days 700

Standard Alterations

B700

Regular Ball Lock pilots are available in sizes other than those shown in the chart to the left.

When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P dimension is outside the C700 standard range, an “X” is placed in front of the P dimension, e.g., “XP.” If the point length is other than standard, designate “XB” as the point length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order D700 designators.

1.375 Min.

B P

P Dimensions Smaller than Standard

Point Length Other than Standard

For XBB and X3B, add three days to delivery.

XBB

X3B

Point .5001- .6251- .7501- .8751- 1.0001-1.1251- 1.2501- 1.3751- 1.5001- 1.6251-2.0001- 2.5001Length .6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000

Code Type 37 HPT .061 50 HPT 62 HPT 75 HPT 87 HPT 100 HPT 125 HPT

.061 .092 .124 .234 .299 .349 .449

.079 .092 .124 .234 .299 .349 .449

Min. P (Rounds) .105 .114 .114 .124 .124 .124 .124 .157 .157 .157 .157 .234 .234 .234 .234 .299 .299 .299 .299 .349 .349 .349 .349 .449 .449 .449 .449

.124 .157 .234 .299 .349 .449

.186 .249 .186 .249 .186 .249 .280 .311 .349 .374 .349 .374 .449 .449

.311 .311 .311 .405 .436 .436 .449

Overall Length Shortened Stock removal from point end which shortens B length. .

XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100. DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability. CrN (CRN)—excellent adhesion, high toughness, and good corrosion resistance. Primary applications are metal forming (copper, brass, bronze), metal die casting, and plastic injection molding. Approx. hardness: *Vickers 1800-2100. ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200. XNAProgress (XNAP)—ultra-hard PVD coating that absorbs shear stress; provides excellent high-temperature resistance. Ideal for stamping where tools are exposed to extreme stress profiles. A good alternative to TD coating without the dimensional changes associated with that process. Approx hardness: *Vickers 3200. Diamond Like Carbon Coating (XCD)—combines high hardness with an extremely low coefficient of friction. Good protection against abrasive & adhesive wear. Approx. hardness *Vickers 2500.

Overall Length Shortened B length maintained

.200

LRB

SBR

.100

D Example: .500 .400 .300 .200 .100 D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

Material

Code / Delivery

XN —DayTride® XNT —DayTiN® XAN —DayTAN™ XCN —TiCN XNM XNP XCR —DayKool™ CRN XNA —ZertonPlus™ XNAP—XNAProgress XCD

XLB

+ 3 days + 3 days + 4 days + 3 days +12 days + 8 days + 1 days + 7 days + 7 days +12 days +12 days

M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

www.daytonprogress.com

Dayton Progress Corporation

11 11

Positive Pick-Up Pilots

Standard Alterations

Positive Pick-Up Pilots—Heavy Duty

Heavy Duty

Type

HPA Material Steel: M2, PS4, RC 60-63 All heads are drawn to RC 40-55. .0005 P to D Round P +.0005 –.0000

Geometry provides smoother pick-up without risk of distortion of hole.

Positive pick-up pilots provide smoother pick-up without the risk of distorting the hole; in addition, the unique design moves the stock farther than conventional pilots.

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.

Length XB Point Other than Standard Specify XB, XBB, or X3B and length (see chart below).

Qty.

Example: 3

L 2.75 *N

Surface Coatings

Specify:

When P=D, shank tolerance applies.

Round Point Round Point Shank Lgth. Min. RangeLgth. Min. Range Pn 2.50 D Code B *N B XP P XP P - .375 .186 - .375 .083.2342 .625 .083 .375 .18637 .625 .37 .249 - .500 .092.3252 .812 .092 .500 .24950- .500 .812 .50 250 - .625 .311 - .625 .124 .4162 .937 .124 .625 .31162 .937 .62 .436 - .750 .234.5072 1.062 .234 .750 .43675- .750 1.062 .75 - .875 .624 - .875 .299.5982 1.187 .299 .875 .62487 1.187 .87 .749-1.000 .349.6892 1.250 .349 1.000 .749-1.000 100 1.2501.00 .999-1.250 .449.8712 1.437 .449 1.250 .999-1.250 125 1.4371.25 .37 - .375 .186 - .375 .375 .18637 .083 .083 .2342 .50 .249 - .500 .500 .24950- .500 .092 .092 .3252 B250 .62 - .625 .311 - .625 .625 .31162 .124 .124 .4162 .436 - .750 .750 .43675- .750 .75 .234 .75 .75 .234 .5072 .87 - .875 .624 - .875 .875 .62487 .299 .299 .5982 1.00 .749-1.000 1.000 .749-1.000 100 .349 .349 .6892 1.25 .999-1.250 1.250 .999-1.250 125 .449 .449 .8712 .37 - .375 .186 - .375 .083 .375 .18637 .083 .2342 .50 .249 - .500 .092 .500 .24950- .500 .092 .3252 C250 .62 - .625 .311 - .625 .124 .625 .31162 .124 .4162 .436 - .750 1.00 .234 .750 .43675- .750 1.00 .75 .234 .5072 .87 - .875 .624 - .875 .299 .875 .62487 .299 .5982 1.00 .749-1.000 .349 1.000 .749-1.000 100 .349 .6892 1.25 .999-1.250 .449 1.250 .999-1.250 125 .449 .8712 .50 .249 - .500 .500 .24950- .500 .124 .124 .3252 .62 - .625 .311 - .625 .625 .31162 .157 .157 .4162 .75 .436 - .750 .750 .43675- .750 .234 .234 .5072 1.25 1.25 .87 - .875 .624 - .875 .875 .62487 .299 .299 .5982 1.00 .749-1.000 1.000 .749-1.000 100 .349 .349 .6892 1.25 .999-1.250 1.250 .999-1.250 125 .449 .449 .8712

Features/Benefits

HOW TO ORDER

Type

D Code

HPA

275

P.624

Steel

Greater positioning— moves stock farther than conventional pilots.

Order any length shown. If you require a length between those shown, designate “XL.” Example: You require a length of 3.600. Order 375, then show XL 3.600. See “How to Order” example on the next page. XL is available down to 1.375. Note shank length limitation of .75. (B length may be shorter than shown when XL is under the shortest length shown.) There is no additional charge for XL.

Pn 3.00 2.50 3.25 2.75 3.50 3.00 3.75 3.25 4.00 3.50 4.25 3.75 4.50 4.00 4.75 4.25 5.00 4.50 5.25 4.75

.37 .2342 .50 .3252 250 275 275 .62 .4162 300 325 350 300375 325400 350425 375450 400475 425500 450525 475 .75 .5072 .87 .5982 1.00 .6892 1.25 .8712 .37 .2342 .50 .3252 B250 B275 B275 .62 .4162 B300 B325 B350B300 B375 B325 B400B350 B425 B375 B450B400 B475 B425 B500B450 B525 B475 .75 .5072 .87 .5982 1.00 .6892 1.25 .8712 .37 .2342 .50 .3252 C250 C275 C275 .62 .4162 C300 C325 C350C300 C375C325 C400C350 C425C375 C450C400 C475C425 C500C450 C525C475 .75 .5072 .87 .5982 1.00 .6892 1.25 .8712 .50 .3252 .62 .4162 D275 D275 .75 .5072 D300 D325 D350D300 D375D325 D400D350 D425D375 D450D400 D475D425 D500D450 D525D475 .87 .5982 1.00 .6892 1.25 .8712

5.00

500

B500

C500

D500

5.25

525

B525

C525

D525

Code 5.50

5.75

37 50 62 75 87 100 125 37 50 62 75 87 100 125 37 50 62 75 87 100 125 50 62 75 87 100 125

37 50 62 75 575 600 550 575 600 625 650 675 625700 650 87 100 125 37 50 62 75 B550 B575 B600 B575 B600 B625 B650 B675 B625 B700 B650 87 100 125 37 50 62 75 C550 C575 C600 C575 C600 C625 C650 C675 C625 C700 C650 87 100 125 50 62 75 D575 D600D550 D625 D575 D650D600 D675 D625 D700 D650 87 100 125

550

B550

C550

D550

*N =[(P-.057)/.728]+.132 when “P” dimension is less than “Pn” shown in chart.

12 11

6.00 5.50 6.25 5.75 6.50 6.00 6.75 6.25 7.00 6.50

6.75

675

7.00

1 Day PS4 +2 Days

700

Standard Alterations Ball Lock positive pick-up pilots are available in sizes other than those shown in the chart to the left. B675

C675

D675

B700

C700

D700

When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P dimension is outside the standard range, an “X” is placed in front of the P dimension, e.g., “XP.” If the point length is other than standard, designate “XB” as the point length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators.

XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000.

P Dimensions Smaller than Standard

For XBB and X3B, add three days to delivery.

XBB

X3B

Point Length

.5001- .6251-.7501- .8751- 1.0001-1.1251-1.2501-1.3751-1.5001- 1.6251- 2.0001- 2.5001.6250 .7500 .8750 1.0000 1.250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000

Code Type 37 HPA 50 HPA 62 HPA 75 HPA 87 HPA 100 HPA 125 HPA

.083 .092 .124 .234 .299 .349 .449

Min. P (Rounds) .105 .114 .114 .124 .124 .124 .155 .155 .155 .234 .234 .234 .299 .299 .299 .349 .349 .349 .449 .449 .449

.114 .124 .155 .234 .299 .349 .449

.186 .186 .186 .280 .349 .349 .449

.249 .249 .249 .311 .374 .374 .449

Overall Length Shortened Stock removal from point end. B length is maintained. Available at no charge within catalog range.

To determine Length of Radius Blend (LRB) 1. Calculate (D-P)/2. 2. Find (D-P)/2 value on left side of chart. 3. Follow line over to intersection point on radius blend line. .300 4. Read LRB value on bottom of chart. B

.200

LRB

SBR

.100

D Example: .500 .400 .300 .200 .100 D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

Material

Code / Delivery

XN —DayTride® XNT —DayTiN® XAN —DayTAN™ XCN —TiCN XNM XNP XCR —DayKool™ CRN XNA —ZertonPlus™ XNAP—XNAProgress XCD

SBR Straight Before Radius

+ 3 days + 3 days + 4 days + 3 days +12 days + 8 days + 1 days + 7 days + 7 days +12 days +12 days

M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

www.daytonprogress.com

.311 .311 .311 .374 .436 .436 .449

Dayton Progress Corporation

13 14

Point Larger than Shank Jektole & Regular

Punch Blanks Jektole & Regular

Standard Alterations

Point Larger than Shank—Heavy Duty

Heavy Duty

Surface Coatings Type

Type

HPB Regular

L Code 37 50 62 75 87 100 125

2.50

2.75

250

3.00

3.25

3.50

3.75

4.00

4.25

325

350

375

400

425

Shank

Type

D .375 HPB .500 .625 .750 .875 1.000 1.250

4.50

4.75

5.00

5.25

5.50

5.75

6.00

275 300

2.75

3.00

3.25

3.50

3.75

450

475

500

525

550

575

600

Jektole® Group

J4 J6 J6 J9 J9 J9 J12

4.00

4.25

4.50

4.75

5.00

5.25

5.50

5.75

6.00

6.25

6.50

6.75

7.00

H_X

325

350

375

400

425

450

475

500

525

550

575

600

625

650

675

700

*See p. 39 for additional information.

DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400.

H_O

Example: 12 5

H_K

H_L

H_H

H_J

H_N

H_V

H_Y

H_Z

Shank

Type

Point Lgth. Code B

.375 .500 .625 .750 .875 1.000 1.250

37 .62 50 .75 62 .88 75 .94 87 .94 100 .94 125 1.25

Round Range P .376 - .875 .501-1.250 .626-1.500 .751-1.500 .876-1.750 1.001-1.750 1.251-2.000

Min XW .062 .158 .158 .235 .235 .235 .281

Shape Min. Max. W P/G .125 - .875 .188-1.250 .250-1.500 .312-1.500 .375-1.750 .437-1.750 .500-2.000

L 2.50

250

2.75

275

3.00

300

3.25

325

3.50

350

3.75

4.00

375

400

4.25

425

4.50

Jektole ® Group

450

J4 J6 J6 J9 J9 J9 J12

Standard Ball Seat Location is at 90°. Alternate locations of 0°, 180°, or 270° can be specified at no additional cost.

Type

D Code

Steel

HJB HPB

50 75

300 400

M2 A2

BS 225° 180°

0°

Custom Ball Seat Locations

270°

180°

0°

Reflected View SB 270°

1-4 pcs., 2 Days 5-19 pcs., 3 Days

www.daytonprogress.com

HKR

D Code

100

350

P (or P&W)

Steel

P1.350, W.500

Point Larger than Shank Ball Lock punches are available in sizes other than those shown in the chart above.

Std.

Not recommended for diameters under .750 for HZ__ and .500 for HK__.

Dayton Progress Corporation

Qty. Type

Example: 2

Standard Alterations

90°

Double Ball Seat

Specify:

Reflected View

Custom Ball Seat Locations can be specified as “BS” and degrees counterclockwise from 0°. For additional information, see “Locking Devices” on p. 40.

1 Day PS4 +2 Days

HOW TO ORDER

90°

*See p. 39 for additional information.

HOW TO ORDER

Qty.

H_R

R=G

Standard Ball Seat Locations Specify:

➊ Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

HK_ Regular HZ_ Jektole ®

275 300

Type

Material Steel: A2, M2, RC 60-63. .0005 .0005 P to D Round P +– .0000 .001 P to D Shape P, W ± .0005

L Code 2.50 37 50 250 62 75 87 100 125

DayTride® (XN)—a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73.

Jektole®

Shank .375 .500 .625 .750 .875 1.000 1.250

Regular

HZ_

Material Steel: A2, M2, PS4, RC 60-63

HJB

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.

HK_

HJB Jektole

Type

Code / Delivery

XN —DayTride® XNT —DayTiN® XAN —DayTAN™ XCN —TiCN XNM XNP XCR —DayKool™ CRN XNA —ZertonPlus™ XNAP—XNAProgress XCD

+ 3 days + 3 days + 4 days + 3 days +12 days + 8 days + 1 days + 7 days + 7 days +12 days +12 days

M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

Point Length Shorter than Standard (Shortens punch from the point end.)

Overall Length Shortened Stock removal from shank end. Minimum shank length is 19⁄16". Does not alter ball seat location.

Precision Overall Length Same as XL except overall length is held to ±.001.

Catalog Number Inch KDX 62 100 P.250 Type D L P

Your Specs XSC MT.0625 CS 5 Alt. Mat’l Clear Code Thickness Per Side (inches) (%)

For additional information, contact your Dayton distributor.

Dayton Progress Corporation

oint gth. B

500 625 750 875 937 937 937

.75

1.00

1.25

16 15

14 14

Jektole Jektole Punches Punches ®

Jektole Punches

Standard Alterations

Light Light DutyDuty

Jektole Punches—Light Duty ®

Light Duty

L Type Type

LJ_ LJ_ Material Material Steel:Steel: A2, M2, A2, PS4, M2, PS4, RC 60-63 RC 60-63 + .0005 + .0005 – .0000 – .0000 ± .0005 ± .0005

Round Round P P Shape Shape P, W P, W

.0005 P .0005 to D P to D .001 P.001 to D P to D

➊ Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

ShapeRound Round Shape Shape L L L PointPoint Min. Min. Min. Lgth. Lgth. Min. Range Min. Min. Min. Range Range Min. Min. D Code D Code Max. Max. 2.00PXW2.25 2.502.00 2.75 2.002.25 3.00 2.252.50 3.25 2.502.75 3.50 2.753.00 3.75 3.003.25 4.00 3.253.50 4.25 3.503.75 4.50 3.754.00 4.004.25 4.254.50 4.50 B Max. B XP P XW XP XP P XW W P/G W P/G W P/G .062-.249 .062-.249 .050 .050 .062-.249 .062-.249 .062-.249 .050.250 .050 .050 .500 .500 25 .062-.249 .25025 .050 200 .115 .125-.374 200 200 .125-.374 .115 .115 .125-.374 .125-.374 .115.375 .115 .125-.374 .115 .125-.374 37 .625 .37537 .625 .187-.499 .187-.499 .187-.499 .158 .158 .158 .187-.499 .187-.499 .187-.499 .158.500 .158 .158 50 .750 .50050 .750 250 275 225 300 225 250 325 250 275 350 275 300 375 300 325 400 325 350 350 375 375 400 400 .250-.624 .158 .158 225 .158 .250-.624 .312-.624 .312-.624 .312-.624 .158.625 .158 .158 .875 62 .250-.624 .62562 .875 425 450 425 425 450 450 .312-.749 .312-.749 .312-.749 .235 .235 .437-.749 .437-.749 .437-.749 .235.750 .235 .235 .937 75 .937 .75075 .235 .375-.874 .375-.874 .235 .235 .625-.874 .625-.874 .625-.874 .300.875 .300 .300 .937 .937 87 .375-.874 .87587 .235 .437-.999 .437-.999 .235 .235 .235 .750-.999 .750-.999 .750-.999 .350 .350 .350 .937 .437-.999 .937 100 100 1.000 1.000 25 .093-.249 .25025 .050 .050 .093-.249 .050 .093-.249 .093-.249 .093-.249 .093-.249 .050.250 .050 .050 37 .125-.374 .37537 .115 .115 .125-.374 .115 .125-.374 .125-.374 .115.375 .115 .125-.374 .115 .125-.374 50 .187-.499 .50050 .158 .187-.499 .187-.499 .158 .158 .187-.499 .187-.499 .187-.499 .158.500 .158 .158 62 .62562 .158 B250 B275B225 B300 B225B250 B325 B250B275 B350 B275B300 B375 B300B325 B400 B325B350 B350B375 B375B400 B400 .250-.624 .158 B225 .158 .250-.624 .312-.624 .312-.624 .312-.624 .158.625 .158 .158 .75 .250-.624 .75 B425 B450 B425 B425B450 B450 75 .312-.749 .75075 .235 .312-.749 .312-.749 .235 .235 .437-.749 .437-.749 .437-.749 .235.750 .235 .235 87 .375-.874 .87587 .235 .375-.874 .375-.874 .235 .235 .625-.874 .625-.874 .625-.874 .300.875 .300 .300 1.000 .437-.999 .437-.999 .235 .437-.999 .235 .235 .750-.999 100 100 .750-.999 .750-.999 .350 1.000 .350 .350 37 .125-.374 .37537 .115 .115 .125-.374 .115 .125-.374 .125-.374 .115.375 .115 .125-.374 .115 .125-.374 50 .187-.499 .50050 .158 .187-.499 .187-.499 .158 .158 .187-.499 .187-.499 .187-.499 .158.500 .158 .158 62 .250-.624 .62562 .158 .158 .250-.624 .158 .250-.624 .312-.624 .312-.624 .312-.624 .158.625 .158 .158 C225 C250 C275C225 C300 C225C250 C325 C250C275 C350 C275C300 C375 C300C325 C400 C325C350 C425 C350C375 C450 C375C400 C400C425 C425C450 C450 1.00 1.00 75 .312-.749 .75075 .235 .312-.749 .312-.749 .235 .235 .437-.749 .437-.749 .437-.749 .235.750 .235 .235 87 .375-.874 .87587 .235 .375-.874 .375-.874 .235 .235 .625-.874 .625-.874 .625-.874 .300.875 .300 .300 1.000 .437-.999 .437-.999 .235 .437-.999 .235 .235 .750-.999 100 100 .750-.999 .750-.999 .350 1.000 .350 .350 50 .187-.499 .50050 .158 .187-.499 .187-.499 .158 .158 .187-.499 .187-.499 .187-.499 .158.500 .158 .158 62 .250-.624 .62562 .158 .158 .250-.624 .158 .250-.624 .312-.624 .312-.624 .312-.624 .158.625 .158 .158 75 .312-.749 .75075 .235 D250 D275 D300D250 D325 D250D275 D350 D275D300 D375 D300D325 D400 D325D350 D425 D350D375 D450 D375D400 D400D425 D425D450 D450 .312-.749 .312-.749 .235 .235 .437-.749 .437-.749 .437-.749 .235.750 .235 .235 1.25 1.25 87 .375-.874 .87587 .235 .375-.874 .375-.874 .235 .235 .625-.874 .625-.874 .625-.874 .300.875 .300 .300 1.000 .437-.999 .437-.999 .235 .437-.999 .235 .235 .750-.999 100 100 .750-.999 .750-.999 .350 1.000 .350 .350

Code 25 37 50 62 75 87 100 25 37 50 62 75 87 100 37 50 62 75 87 100 50 62 75 87 100

4.75

475

B475

C475

D475

Surface Coatings

Jektole® punches permit doubling punch to die button clearance; produce up to three times the number of hits between sharpenings; and reduce burr heights.

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.

HOW TO ORDER

Specify: R=G 2

Shank Round Shank

Features/Benefits

25 37 50 62 500 75 87 100 25 37 50 62 B500 75 87 100 37 50 62 C500 75 87 100 50 62 D500 75 87 100

Example: 21 15

LJX LJR

D Code

37 50

325 400

P (or P&W)

Steel

P.175 P.327, W.254

A2 M2

Standard Ball Seat Locations

Standard Ball Seat Location is at 90°. Alternate of 0°, 180°, or ** ® ** ®**locations ® Jektole Jektole 270°Jektole can be specified at no additional 5.254.75 4.75 5.505.00 5.00 5.755.25 6.00 5.255.50 5.505.75 5.756.00 6.00 Group Group Group cost.

5.00

Qty. Type

25 J2, J3* J2, J3*J2, J3* Custom Ball Seat Locations Custom J4 Seat Locations can be 37 J4 J4 Ball specified 50 J6 J6 J6as “BS” and degrees counterclockwise 62 J6 J6 J6from 0°. For additional 475 475 500 500 information, 525 550 550 75 J9 575 575 600 600 J9 J9 see “Locking Devices” 525 550 575 525 600 on p. 87 J9 J9 40.J9 100 J9 J9 J9 Double Ball Seat AJ2, second ball seat may be specified. 25 J2, J3* J3*J2, J3* Normally 37 J4 J4 J4located 180° from the primary J6 seat, these are used 50 J6 J6 ball to minimize 62 J6 J6 J6 sharpening of notching B475 B475B500 B500 punches by rotating the punch 180°. B525B550 B550 75 J9B575 B575B600 B600 J9 J9 B525 B550 B575B525 B600 Specify J9 and degree desired. 87 J9 J9 “SB” A second 100 J9 J9 J9ball can also be located 90° from the primary ball seat. 37 J4 J4 J4 NotJ6recommended for diameters J6 50 J6 under J6 62 J6 J6 .625. C475 C475C500 C500 C525C550 C550 75 J9 C575 C575C600 C600 J9 J9 C525 C550 C575C525 C600 87 J9 J9 J9 100 J9 J9 J9 50 J6 J6 J6 62 J6 J6 J6 D525D550 D550 75D475 D475 J9D575 D575D600 D600 J9 J9 D525 D550D500 D500 D575D525 D600 1 Day 87 J9 J9 J9 PS4 +2 Days 100 J9 J9 J9

BS 225° 180°

0°

Reflected View 270°

90°

180°

Std.

0°

Reflected View SB 270°

*J2 (P =.050-.0799) *J2 (P =.050-.0799) J3 (P=>J3 .080) (P=> .080) **See p. **See 39 for p.additional 39 for additional information. information.

www.daytonprogress.com www.daytonprogress.com www.daytonprogress.com

Point Length Other than Standard

For XBB, add three days to delivery.

XB Point Length

XBB

.5001- .6251- .7501- .8751- 1.0001- 1.1251- 1.2501- 1.3751- 1.5001- 1.6251.6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000

Code Type

Min. P (Rounds)

25 37 50 62 75 87 100

LJX .050 LJX .115 LJX LJX LJX LJX LJX

25 37 50 62 75 87 100

LJ_ LJ_ LJ_ LJ_ LJ_ LJ_ LJ_

.050 .115 .158 .158 .235 .300 .350

.080 .115 .158 .158 .235 .300 .350

.080 .115 .115 .115 .115 .158 .158 .158 .158 .158 .158 .158 .158 .235 .235 .235 .235 .300 .300 .300 .300 .350 .350 .350 .350 Min. W (Shapes) .050 .050 .080 .080 .115 .115 .115 .115 .115 .115 .158 .158 .158 .158 .158 .158 .158 .158 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235 .235

.115 .158 .158 .235 .300 .350

.187 .188 .281 .312 .350

.115 .158 .158 .235 .235 .235

.187 .188 .250 .250 .250

Overall Length Shortened Stock removal from point end which shortens B length. .

Code / Delivery

XN —DayTride® XNT —DayTiN® XAN —DayTAN™ XCN —TiCN XNM XNP XCR —DayKool™ CRN XNA —ZertonPlus™ XNAP—XNAProgress XCD

+ 3 days + 3 days + 4 days + 3 days +12 days + 8 days + 1 days + 7 days + 7 days +12 days +12 days

M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Dayton Progress Progress Corporation Corporation

90°

and W Dimensions XP, XW PSmaller than Standard

Dayton Progress Corporation

XLB

Overall Length Shortened B length maintained

Precision Overall Length Same as XL except overall length is held to ±.001.

Whistle Stop See table for standard angles. The Whistle Stop alteration is ground through the ball seat, subject to the same limitations as other standard and custom ball seat locations.

Example: LJX50 400, P.327, M2, WS, XA 7.5° D 25,37 50 62-100

A° 5° 7.5° 10°

Angles of 5° and 7.5° also available on .625 and larger diameters. (Specify XA and angle after WS.)

Smaller Jektole® Components See p. 39.

No Side Hole For air ejection. No cost.

SBR Straight Before Radius To determine Length of Radius Blend (LRB) 1. Calculate (D-P)/2. 2. Find (D-P)/2 value on left side of chart. 3. Follow line over to intersection point .300 on radius blend line. .200 4. Read LRB value .100 on bottom of chart.

B LRB

SBR

Example: D .500 .400 .300 .200 .100 D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

Dayton Progress Corporation

18 17

17 17

Regular Punches

Light Duty

Standard Alterations

Regular Punches—Light Duty

Light Duty LP

Type

LP_ 6

Material Steel: A2, M2, PS4, RC 60-63 .0005 Round P +– .0000 Shape P, W ± .0005

➊ Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

.0005 P to D .001 P to D

LPJ

LPN

LPV

LPY

LPZ

Features/Benefits

Surface Coatings

Regular punches provide three times better alignment than other major brands; offer longer tool life; and can significantly improve finished part quality.

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.

HOW TO ORDER

R=G 2

Specify: Qty.

Type

D Code

Example: 25 12

LPX LPO

87 100

B275 B350

P (or P&W)

Steel

P.740 P.937, W.475

M2 A2

Standard Ball Seat Locations

Shape Round Shape Point ShankRound Point Lgth. Min. Lgth. Min. Max. Min. Min. Max. Range Min.Min. Range Code D 2.00XW 2.25 2.50 B W P/G XP P B XWXP W P/GP .062-.249 .040 .062-.249 25 .500 .040 .040.062-.249 .500 .040 .250 .062-.249 .125-.374 200.050 .125-.374 37 .625 .050 .050.125-.374 .625 .050 .375 .125-.374 .187-.499 .093 .187-.499 50 .750 .093 .093.187-.499 .750 .093 .500 .187-.499 250 .250-.624 .312-.624 .125 225 62 .875 .125 .125.250-.624 .875 .125 .625 .312-.624 .437-.749 .235 .312-.749 75 .937 .235 .235.312-.749 .937 .235 .750 .437-.749 .625-.874 .235 .375-.874 87 .937 .235 .300.375-.874 .937 .300 .875 .625-.874 .750-.999 .235 .437-.999 .350 .750-.999 100 .937 .235 .350.437-.999 .937 1.000 .040 25 .093-.249 .040 .093-.249 .040 .250 .093-.249 .040.093-.249 .050 37 .125-.374 .050 .125-.374 .050 .375 .125-.374 .050.125-.374 .093 50 .187-.499 .093 .187-.499 .093 .500 .187-.499 .093.187-.499 B250 .250-.624 62 .312-.624 .125B225 .625 .312-.624 .125.250-.624 .75 .125 .75 .125 .235 75 .437-.749 .235 .312-.749 .235 .750 .437-.749 .235.312-.749 .235 87 .625-.874 .235 .375-.874 .300 .875 .625-.874 .300.375-.874 .235 100 .750-.999 .235 .437-.999 1.000 .350 .750-.999 .350.437-.999 .080 37 .125-.374 .080 .125-.374 .080 .375 .125-.374 .080.125-.374 .093 50 .187-.499 .093 .187-.499 .093 .500 .187-.499 .093.187-.499 .125 62 .312-.624 .125 .250-.624 .125 .625 .312-.624 .125.250-.624 C225 C250 1.00 .235 1.00 .235 75 .437-.749 .235 .312-.749 .750 .437-.749 .235.312-.749 .235 87 .625-.874 .235 .375-.874 .300 .875 .625-.874 .300.375-.874 .235 100 .750-.999 .235 .437-.999 1.000 .350 .750-.999 .350.437-.999 50 .125 .125 .500 .187-.499 .125.187-.499 .187-.499 .125 .187-.499 62 .158 .158 .625 .312-.624 .158.250-.624 .312-.624 .158 .250-.624 75 1.25 .235 D250 .750 .437-.749 .235.312-.749 .437-.749 .235 .312-.749 1.25 .235 87 .235 .300 .875 .625-.874 .300.375-.874 .625-.874 .235 .375-.874 100 1.000 .750-.999 .235 .437-.999 .350 .750-.999 .235 .350.437-.999

2.00 2.75 2.25 3.00 2.50 3.25 2.75 3.50 3.00 3.75 3.25 4.00 3.50 4.25 3.75 4.50 4.00 4.75 4.25 5.00 4.50 4.75 5.00 200 275

225 300

250 325

275 350

300 375

325 400

350 425

375 450

400 475

425 500

450

475

500

B275 B225 B300 B250 B325 B275 B350 B300 B375 B325 B400 B350 B425 B375 B450 B400 B475 B425 B500 B450 B475 B500

C275 C225 C300 C250 C325 C275 C350 C300 C375 C325 C400 C350 C425 C375 C450 C400 C475 C425 C500 C450 C475 C500

D275 D300 D250 D325 D275 D350 D300 D375 D325 D400 D350 D425 D375 D450 D400 D475 D425 D500 D450 D475 D500

Code

5.25 5.50 5.75 5.25 6.00 5.50 6.25 5.75 6.50 6.00 6.75 6.25 7.00 6.50 6.75 7.00

25 37 50 62 75 87 100 25 37 50 62 75 87 100 37 50 62 75 87 100 50 62 75 87 100

25 37 50 62 525 550 575 525 600 550 575 625 650 75 87 100 25 37 50 62 B525 B550 B575 B525 B600 B550 B575 B625 B650 75 87 100 37 50 62 C525 C550 C575 C525 C600 C550 C575 C625 C650 75 87 100 50 62 D525 D550 D575 D600 D550 D625 D575 D650 75 D525 87 100

600 675

625 700

650

675

Standard Ball Seat Location is at 90°. Alternate locations of 0°, 180°, or 270° can be specified at no additional cost.

Custom Ball Seat Locations

180°

Custom Ball Seat Locations can be specified as “BS” and degrees counterclockwise from 0°. For additional information, see “Locking Devices” 700 on p. 40.

0°

Reflected View 270°

Std.

180°

0°

Reflected View SB 270°

Not recommended for diameters under .375.

1 Day PS4 +2 Days

Standard Alterations Regular punches are available in sizes other than those shown in the chart to the left. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P and W dimensions are outside the standard range, an “X” is placed in front of the P or W dimension, e.g., “XP” and/or “XW.” If the point length is other than standard, designate “XB” as the point length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators.

Dayton Progress Corporation

www.daytonprogress.com

XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000.

Code / Delivery

XN —DayTride XNT —DayTiN® XAN —DayTAN™ XCN —TiCN XNM XNP XCR —DayKool™ CRN XNA —ZertonPlus™ XNAP—XNAProgress XCD ®

+ 3 days + 3 days + 4 days + 3 days +12 days + 8 days + 1 days + 7 days + 7 days +12 days +12 days

M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

Point Length Other than Standard

For XBB and X3B, add three days to delivery.

XBB

X3B

Point .5001- .6251- .7501- .8751- 1.0001- 1.1251- 1.2501- 1.3751- 1.5001- 1.6251- 2.0001- 2.5001Length .6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000

Code Type 25 37 50 62 75 87 100 25 37 50 62 75 87 100

Min. P (Rounds)

LPX .040 .040 .080 .080 .106 .115 LPX .050 .050 .080 .080 .106 .115 .115 .115 LPX .093 .093 .093 .125 .125 .125 .125 LPX .125 .125 .125 .156 .156 .156 .156 LPX .235 .235 .235 .235 .235 .235 .235 LPX .300 .300 .300 .300 .300 .300 .300 LPX .350 .350 .350 .350 .350 .350 .350 Min. W (Shapes) LP_ .040 .040 .080 .080 .106 .115 LP_ .050 .050 .080 .080 .106 .115 .115 LP_ .093 .093 .093 .125 .125 .125 LP_ .125 .125 .125 .156 .156 .156 LP_ .235 .235 .235 .235 .235 .235 LP_ .235 .235 .235 .235 .235 LP_ .235 .235 .235 .235 .235

XL 1.00 Min. (Ref.)

XLB LL WS

.115 .125 .156 .235 .300 .350

.187 .187 187 .281 .350 .350

.115 .125 .156 .235 .235 .235

.156 .187 .187 .250 .250 .250

.250 .250 .250 .312 .375 .375

.312 .312 .312 .375 .437 .437

Overall Length Shortened Stock removal from point end which shortens B length. .

DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability.

ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200.

C600 C675 C625 C700 C650 C675 C700

D600 D675 D625 D700 D650 D675 D700

TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000.

XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100.

90°

Double Ball Seat

A second ball seat may be specified. Normally located 180° from the primary ball seat, these are used to minimize sharpening of notching punches by rotating the punch 180°. Specify “SB” B600 B675 B625 B700 B650 B675 B700 and degree desired. A second ball can also be located 90° from the primary ball seat.

90°

and W Dimensions XP, XW PSmaller than Standard

Overall Length Shortened B length maintained Precision Overall Length Same as XL except overall length is held to ±.001. Whistle Stop See table for standard angles. The Whistle Stop alteration is ground through the ball seat, subject to the same limitations as other standard and custom ball seat locations.

Example: LPX37 400, P.327, M2, WS, XA 5° D 25,37 50 62-100

A° 5° 7.5° 10°

Angles of 5° and 7.5° also available on .625 and larger diameters. (Specify XA and angle after WS.)

B LRB

SBR

Example: D .500 .400 .300 .200 .100 D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

Dayton Progress Corporation

oint gth. B 500 625 750 875 937 937 937

.75

1.00

1.25

19 20

Regular Pilots

Light Duty

Standard Alterations Regular Pilots—Light Duty

Light Duty

Type

LPT Material Steel: A2, M2, PS4, RC 60-63 + .0005 – .0000

Features/Benefits

Surface Coatings

Regular pilots are built to exact tolerances; the parabolic point shape allows for smooth pick-up action; and pilots offer a wide range of unique punching and fabrication applications.

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.

HOW TO ORDER

.0005 P to D

Round P When P= D, shank tolerance applies.

Specify:

Qty.

Example: 25

Round Point Round L Shank L Min. Code RangeLgth. 2.00 Min. 2.25 Range 2.50 2.002.75 2.253.00 2.503.25 2.753.50 3.003.75 3.254.00 3.504.25 3.754.50 4.004.75 4.255.00 4.50 D B XP P XP P .050 .500 .050 .061 - .250 25- .250 .250 .061 200 .061 .061 .124 - .375 .625 200 37- .375 .375 .124 .092 .750 .092 .186 - .599 50- .599 .500 .186 225 - .625 250 275 225300 250325 275350 300375 325400 350425 375450 400475 425500 450 .124 .875 .124 .311 62- .625 .625 .311 .234 .937 .234 .436 - .750 75- .750 .750 .436 .299 .937 .299 .624 - .875 87- .875 .875 .624 .349 100 .937 .349 .749-1.000 1.000 .749-1.000 25- .250 .050 .050 .092 - .250 .250 .092 37- .375 .061 .061 .124 - .375 .375 .124 50- .500 .092 .092 .186 - .500 .500 .186 B250 B275B225 B300B250 B325B275 B350B300 B375B325 B400B350 B425B375 B450B400 B475B425 B500B450 62- .625.75 .311 - .625 .124 .124 B225 .625 .311 75- .750 .234 .234 .436 - .750 .750 .436 87- .875 .299 .299 .624 - .875 .875 .624 100 .349 .349 .749-1.000 1.000 .749-1.000 37- .375 .079 .079 .124 - .375 .375 .124 50- .500 .092 .092 .186 - .500 .500 .186 62- .625 .124 .124 .311 - .625 .625 .311 C250 C275C225 C300C250 C325C275 C350C300 C375C325 C400C350 C425C375 C450C400 C475C425 C500C450 1.00 .234 C225 75- .750 .436 - .750 .234 .750 .436 87- .875 .299 .299 .624 - .875 .875 .624 100 .349 .349 .749-1.000 1.000 .749-1.000 50- .500 .124 .124 .186 - .500 .500 .186 62- .625 .157 .157 .311 - .625 .625 .311 D250 D275 D300D250 D325D275 D350D300 D375D325 D400D350 D425D375 D450D400 D475D425 D500D450 75- .750 .234 .750 .436 1.25 .234 .436 - .750 87- .875 .299 .299 .624 - .875 .875 .624 100 .349 .349 .749-1.000 1.000 .749-1.000

L 4.75

475

B475

C475

D475

5.00

500

B500

C500

D500

Code 25 37 50 62 75 87 100 25 37 50 62 75 87 100 37 50 62 75 87 100 50 62 75 87 100

5.25

525

B525

C525

D525

5.50

550

B550

C550

D550

Type

D Code

LPT

300

P.175

Steel

5.75 5.25 6.00 5.50 6.25 5.75 6.50 6.00 6.75 6.25 7.00 6.50

25 37 50 62 575 525600 550 575 600 625 650 675 625700 650 75 87 100 25 37 50 62 B575B525 B600B550 B575 B600 B625 B650 B675B625 B700B650 75 87 100 37 50 62 C575C525 C600C550 C575 C600 C625 C650 C675C625 C700C650 75 87 100 50 62 D575D525 D600D550 D625D575 D650D600 D675D625 D700D650 75 87 100

6.75

7.00

1 Day 675PS4 +2 700Days

Standard Alterations B675

C675

D675

Regular pilots are available in sizes other than B700 those shown in the chart to the left. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P dimension is outside the standard range, an “X” is placed in front of the P C700 dimension, e.g., “XP.” If the point length is other than standard, designate “XB” as the point length. Also see “Standard Alterations” on the front of the pullout D700 tab in this section for other special order designators.

XP P

Code / Delivery

XN —DayTride® XNT —DayTiN® XAN —DayTAN™ XCN —TiCN XNM XNP XCR —DayKool™ CRN XNA —ZertonPlus™ XNAP—XNAProgress XCD

+ 3 days + 3 days + 4 days + 3 days +12 days + 8 days + 1 days + 7 days + 7 days +12 days +12 days

M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4

Point Length Other than Standard

XBB

X3B

Point .5001- .6251- .7501- .8751- 1.0001- 1.1251- 1.2501- 1.3751-1.5001- 1.6251- 2.0001- 2.5001Length .6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000

Code Type 25 LPT .050 37 LPT .061 50 LPT 62 LPT 75 LPT 87 LPT 100 LPT

.050 .061 .092 .124 .234 .299 .349

.079 .079 .092 .124 .234 .299 .349

Min. P (Rounds) .105 .114 .105 .114 .114 .114 .124 .124 .124 .124 .155 .155 .155 .155 .234 .234 .234 .234 .299 .299 .299 .299 .349 .349 .349 .349

.079 .079 .092 .124 .234 .299 .349

.114 .124 .155 .234 .299 .349

.186 .186 .186 .280 .349 .349

.249 .249 .249 .311 .374 .374

.311 .311 .311 .374 .436 .436

Overall Length Shortened Stock removal from point end which shortens B length.

XL 1.00 Min. (Ref.)

XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100.

P Dimensions Smaller than Standard

For XBB and X3B, add three days to delivery.

XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000.

DayKool™ (XCR)—cryogenic steel conditioning process, used primarily with hard, thick materials. Improves strength, toughness, and dimensional stability.

XLB WS

L B

Overall Length Shortened B length maintained Whistle Stop See table for standard angles. The Whistle Stop alteration is ground through the ball seat, subject to the same limitations as other standard and custom ball seat locations.

Example: LPT62 400, P.327, M2, WS, XA 10° D

A°

25,37

5°

50 62-100

7.5° 10°

Angles of 5° and 7.5° also available on .625 and larger diameters. (Specify XA and angle after WS.)

.200

LRB

SBR

.100

D Example: .500 .400 .300 .200 .100 D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

www.daytonprogress.com

Dayton Progress Corporation

21 22

Positive Pick-Up Pilots

Standard Alterations

Positive Pick-Up Pilots —Light Duty

Light Duty

Type

LPA Material Steel: M2, PS4, RC 60-63 .0005 P to D Round P +.0005 –.0000

Geometry provides smoother pick-up without risk of distortion of hole.

When P=D, shank tolerance applies.

Features/Benefits

Surface Coatings

Positive pick-up pilots provide smoother pick-up without the risk of distorting the hole; in addition, the unique design moves the stock farther than conventional pilots.

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.

HOW TO ORDER

Specify:

Round Point ShankRound Point Lgth. Min. Lgth. Min. Range Range 2.50 D Code B *N B XP P XP P .186 - .375 .083 .2342 .375 .18637- .375 .625 .37 .625 .083 .249 - .500 .092 .3252 .500 .249 50- .500 .750 .50 .750 .092 .311 - .625 .124 .4162 .625 .31162- .625 .875 .62 .875 .124 250 .436 - .750 .234 .5072 .750 .436 75- .750 .937 .75 .937 .234 .624 - .875 .299 .5982 .875 .624 87- .875 .937 .87 .937 .299 .749-1.000 .349 .6892 1.000 .749-1.000 100 .937 1.00 .937 .349 .37 .186 - .375 .083 .2342 .083 .375 .18637- .375 .50 .249 - .500 .092 .3252 .092 .500 .249 50- .500 .62 .311 - .625 .124 .4162 .124 .625 .31162- .625 B250 .75 .75 .75 .436 - .750 .234 .5072 .234 .750 .436 75- .750 .87 .624 - .875 .299 .5982 .299 .875 .624 87- .875 1.00 .749-1.000 .349 .6892 .349 1.000 .749-1.000 100 .37 .186 - .375 .083 .2342 .083 .375 .18637- .375 .50 .249 - .500 .092 .3252 .092 .500 .249 50- .500 C250 .62 .311 - .625 .124 .4162 .124 .625 .31162- .625 1.00 1.00 .75 .436 - .750 .234 .5072 .234 .750 .436 75- .750 .87 .624 - .875 .299 .5982 .299 .875 .624 87- .875 1.00 .749-1.000 .349 .6892 .349 1.000 .749-1.000 100 .50 .249 - .500 .500 .249 50- .500 .124 3252 .124 .62 .311 - .625 .625 .31162- .625 .157 .4162 .157 .436 - .750 .750 .436 75- .750 .234 .5072 1.25 .75 1.25 .234 .87 .624 - .875 .875 .624 87- .875 .299 .5982 .299 1.00 .749-1.000 1.000 .749-1.000 100 .349 .6892 .349

L *N 2.75

Qty. Type

Example: 5

Greater positioning— moves stock farther than conventional pilots.

LPA

D Code

300

P.375

Steel

3.00 2.503.25 2.753.50 3.003.75 3.254.00 3.504.25 3.754.50 4.004.75 4.255.00 4.505.25 4.75

.37 .2342 .50 .3252 .62 .4162 275 300 250325 275350 300375 325400 350425 375450 400475 425500 450525 475 .75 .5072 .87 .5982 1.00 .6892 .37 .2342 .50 .3252 .62 .4162 B275 B300B250 B325B275 B350B300 B375B325 B400B350 B425B375 B450B400 B475B425 B500B450 B525B475 .75 .5072 .87 .5982 1.00 .6892 .37 .2342 .50 .3252 C250 .62 .4162 C275 C300 C325C275 C350C300 C375C325 C400C350 C425C375 C450C400 C475C425 C500C450 C525C475 .75 .5072 .87 .5982 1.00 .6892 .50 3252 .62 .4162 D275.5072 D300 D325D275 D350D300 D375D325 D400D350 D425D375 D450D400 D475D425 D500D450 D525D475 .75 .87 .5982 1.00 .6892

5.00

500

B500

C500

D500

5.25

525

B525

C525

D525

6.00 5.50 6.25 5.75 6.50 6.00 6.75 6.25 7.00 6.50

Code 5.50

5.75

37 50 62 75 87 100 37 50 62 75 87 100 37 50 62 75 87 100 50 62 75 87 100

37 50 62 575 600 575 600 550 75 625 650 675 625 700 650 87 100 37 50 62 B575 B600 B550 B575 B600 75 B625 B650 B675 B625 B700 B650 87 100 37 50 62 C575 C600C550 C575 C600 75 C625 C650 C675 C625 C700C650 87 100 50 62 75 D550 D575 D600 D625 D575 D650D600 D675D625 D700D650 87 100

550

B550

C550

D550

*N =[(P-.057)/.728]+.132 when “P” dimension is less than “Pn” shown in chart.

6.75

675

7.00

1 Day PS4 +2 Days

700

Standard Alterations B675

C675

D675

B700

C700

D700

Ball Lock positive pick-up pilots are available in sizes other than those shown in the chart to the left. When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P dimension is outside the standard range, an “X” is placed in front of the P dimension, e.g., “XP.” If the point length is other than standard, designate “XB” as the point length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators.

Point Length Other than Standard Specify XB, XBB, or X3B and length (see chart below).

XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000.

P Dimensions Smaller than Standard

For XBB and X3B, add three days to delivery.

Point

XBB

X3B

Length

.5001- .6251- .7501- .8751- 1.0001- 1.1251- 1.2501- 1.3751- 1.5001- 1.6251- 2.0001- 2.5001.6250 .7500 .8750 1.0000 1.1250 1.2500 1.3750 1.5000 1.6250 2.0000 2.5000 3.0000

Code Type 37 LPA 50 LPA 62 LPA 75 LPA 87 LPA 100 LPA

.083 .092 .124 .234 .299 .349

Min. P (Rounds) .105 .114 .114 .124 .124 .124 .155 .155 .155 .234 .234 .234 .299 .299 .299 .349 .349 .349

.114 .124 .155 .234 .299 .349

.186 .186 .186 .280 .349 .349

.249 .249 .249 .311 .374 .374

Overall Length Shortened Stock removal from point end. B length is maintained. Available at no charge within catalog range.

Code / Delivery

XN —DayTride® XNT —DayTiN® XAN —DayTAN™ XCN —TiCN XNM XNP XCR —DayKool™ CRN XNA —ZertonPlus™ XNAP—XNAProgress XCD

+ 3 days + 3 days + 4 days + 3 days +12 days + 8 days + 1 days + 7 days + 7 days +12 days +12 days

M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4

Whistle Stop See table for standard angles. The Whistle Stop alteration is ground through the ball seat, subject to the same limitations as other standard and custom ball seat locations.

Example: LPA50 400, P.327, M2, WS, XA 7.5° D

A°

25,37

5°

50 62-100

7.5° 10°

Angles of 5° and 7.5° also available on .625 and larger diameters. (Specify XA and angle after WS.)

.200

LRB

SBR

.100

D Example: .500 .400 .300 .200 .100 D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

www.daytonprogress.com

.311 .311 .311 .374 .436 .436

Dayton Progress Corporation

Punch Blanks Jektole & Regular 速

Light Duty

L Type

LJB Jektole 速

Type

LPB Regular

Material Steel: A2, M2, PS4, RC 60-63 Shank

Type LJB

D .250 .375 .500 .625 .750 .875 1.000

L Code 2.00 25 37 50 62 75 87 100

2.25

2.50

2.75

D .250 LPB .375 .500 .625 .750 .875 1.000

3.25

3.50

3.75

4.00

4.25

4.50

4.75

5.00

5.25

5.50

5.75

6.00

200 225

250

275

Shank

Type

3.00

300

325

350

375

400

425

450

475

500

525

550

575

600

Jektole速 Group

J3 J4 J6 J9 J9 J9 J9

L Code 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 25 200 37 50 225 250 275 300 325 350 375 400 425 450 475 500 62 525 550 575 600 75 625 650 675 700 87 100

*See p. 39 for additional information.

HOW TO ORDER

Specify:

Qty.

Example: 12

Type

D Code

Steel

LJB

300

M2 1 Day PS4 +2 Days

Dayton Progress Corporation

www.daytonprogress.com

24 23

Point Larger than Shank Jektole & Regular

Standard Alterations

Point Larger than Shank—Light Duty

Light Duty

Surface Coatings

Type

LZ_ Jektole

Material Steel: A2, M2, RC 60-63 .0005 .0005 Round P +– .0000 .001 ± .0005 Shape P, W

P to D P to D

L_X

L_O

L_R

L_K

L_L

L_H

L_J

L_N

L_V

L_Y

L_Z

➊ Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

Shank

Type LK_ Regular LZ_ Jektole®

D .375 .500 .625 .750 .875 1.000

Point Lgth. Code B 37 50 62 75 87 100

.62 .75 .88 .94 .94 .94

Round Range P .376 - .875 .501-1.250 .626-1.500 .751-1.500 .876-1.750 1.001-1.750

Min XW .062 .158 .158 .235 .235 .235

Shape Min. Max. W P/G .125 - .875 .188-1.250 .250-1.500 .312-1.500 .375-1.750 .437-1.750

L 2.50

250

2.75

275

3.00

300

3.25

325

3.50

350

3.75

375

4.00

400

4.25

425

4.50

Jektole ® Group

450

J4 J6 J6 J9 J9 J9

HOW TO ORDER

90°

Standard Ball Seat Locations

BS 225° 180°

Qty.

Example: 2

Type

D Code

P (or P&W)

Steel

LKX

100

400

P1.300

Reflected View

Custom Ball Seat Locations can be specified as “BS” and degrees counterclockwise from 0°. For additional information, see “Locking Devices” on p. 40.

270°

Standard Alterations Point Larger than Shank Ball Lock punches are available in sizes other than those shown in the chart above.

90° Std.

Double Ball Seat

180°

0°

Reflected View SB 270°

Not recommended for diameters under .625 for LZ__ and .500 for LK__.

1-4 pcs., 2 Days 5-19 pcs., 3 Days

www.daytonprogress.com

Specify:

0°

Custom Ball Seat Locations

.06 x 45

Overall Length Shortened

Type

LD_

Stock removal from shank end. Minimum shank length is 13⁄16". Does not alter ball seat location.

Precision Overall Length Same as XL except overall length is held to ±.001.

TiCN (XCN)—very hard PVD, thin film. Provides ultra hardness (harder than carbide) and superior abrasive wear resistance. Approx. hardness: *Vickers 3000.

Whistle Stop See table for standard angles. The Whistle Stop alteration is ground through the ball seat, subject to the same limitations as other standard and custom ball seat locations.

Example: LZX75 400, P1.250, M2, WS, XA 10° LKR75 400, P1.250, W.350, M2, WS, XA 10° D

A°

5°

50 62-100

7.5° 10°

Material Steel: A2, M2, RC 60-63 .0005 .0005 Round P +– .0000 + .001 .001 Shape P, W – .000

Angles of 5° and 7.5° also available on .625 and larger diameters. (Specify XA and angle after WS.)

Code

.5000 .6250 .7500 .8750 1.0000 1.2500 1.5000 1.7500

50 62 75 87 100 125 150 175

LDO

LDJ

LDN

LDR

LDK

P to D P to D

Body Min. B .156 .187 .187 .187 .250 .250 .250 .312

LDX

Max. R .228 .312 .375 .468 .578 .687 .812 1.062

Round Range P .064 - .195 .126 - .285 .196 - .345 .286 - .435 .346 - .545 .436 - .655 .546 - .780 .656-1.035

Shape Min. Max. W P/G .048 - .195 .064 - .285 .095 - .345 .125 - .435 .125 - .545 .187 - .655 .187 - .780 .187-1.035

LDV

LDY R=G

L 1.187 118 118 118 118 118 118 118 118

➊ Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

HOW TO ORDER

Specify:

Qty. Type

Example: 10

LDX

D Code

P (or P&W)

125

118

P.625

Note: The standard ball seat location is at 90°. Alternate locations of 0°, 180°, or 270° can be specified at no additional cost. For additional information, see “Locking Devices” on p. 40.

ZertonPlus™ (XNA)—excellent wear resistance, thermal shock stability and hot hardness. Approx. hardness *Vickers 3200.

*See p. 39 for additional information.

Standard Ball Seat Location is at 90°. Alternate locations of 0°, 180°, or 270° can be specified at no additional cost.

XNP—the ultimate coating for extrusion and forming applications. Also works well in shaving operations. Tolerance is ± .0002. Approx. hardness: *Vickers 3100.

R=G

L XL

DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400.

XNM—PVD, solid film. Produces lower coefficient of friction than other coatings. Provides excellent lubricity. Approx. hardness: *Vickers 2000.

Ball Lock

Point Length Shorter than Standard (Shortens punch from the point end.)

Die Buttons

Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance.

LK_ Regular

XN —DayTride® XNT —DayTiN® XAN —DayTAN™ XCN —TiCN XNM XNP XCR —DayKool™ CRN XNA —ZertonPlus™ XNAP—XNAProgress XCD

Up to 1.5000 Dia. 2 Days 1.7500 and larger Dia. 4 Days

Material

Code / Delivery

+ 3 days + 3 days + 4 days + 3 days +12 days + 8 days + 1 days + 7 days + 7 days +12 days +12 days

M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4 M2 & PS4

* Vickers used when RC exceeds 80. ® DayTride and DayTiN are registered trademarks of Dayton Progress. ™ DayTAN, DayKool, and ZertonPlus are trademarks of Dayton Progress.

Dayton Progress Corporation

www.daytonprogres

26 25

Die Buttons

Standard Alterations Die Buttons

Press Fit

Ball Lock

Dayton Slug Control .06 x 45

+.0002 +.0005

D P B

Type

LD_ Material Steel: A2, M2, RC 60-63 .0005 .0005 Round P +– .0000 + .001 .001 Shape P, W – .000

+.015 –.000

LDX

LDO

LDR

LDK

LDH

P to D P to D

LDJ

LDN

LDV

LDY

LDZ

Material Steel: A2, M2, RC 60-63 .0005 .0005 Round P +– .0000 .001 .001 Shape P, W +– .000 = 1.75 ++ .0002 D> .0006

KDX

Code

.5000 .6250 .7500 .8750 1.0000 1.2500 1.5000 1.7500

50 62 75 87 100 125 150 175

Min. B .156 .187 .187 .187 .250 .250 .250 .312

Max. R .228 .312 .375 .468 .578 .687 .812 1.062

Round Range P .064 - .195 .126 - .285 .196 - .345 .286 - .435 .346 - .545 .436 - .655 .546 - .780 .656-1.035

R=G 2

Shape L Min. Max. ➊ 1.187 ➊ to Check your P&W dimensions be certain the diagonal G does notcertain the diagonal G does not Check your P&W dimensions to be W P/G exceed the maximum shown. exceed the maximum shown. .048 - .195 118 .064 - .285 118 .095 - .345 118 HOW TO ORDER .125 - .435 118 .125 - .545 118 Specify: Qty. Type D Code L P (or P&W) Steel .187 - .655 118 Example: 10 LDX 125 118 P.625 A2 .187 - .780 118 .187-1.035 118 Note: The standard ball seat location is at 90°. Alternate locations of 0°, 180°, or 270° can be specified at no additional cost. For additional information, see “Locking Devices” on p. 40.

Specify:

Qty. Type

Example:

KDR

D Code

Body D

Code

.2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 1.2500 1.5000 1.7500 2.0000 2.2500 2.5000 2.7500

25 31 37 43 50 62 75 87 100 125 150 175 200 225 250 275

Min. B .156 .156 .156 .156 .156 .187 .187 .187 .250 .250 .250 .312 .312 .312 .312 .312

Max. R .156 .191 .228 .281 .312 .390 .468 .578 .703 .828 1.093 1.430 1.630 1.830 2.030 2.230

KDO

KDR

KDK

KDH

KDJ

P to D P to D

KDN

➊ Check your P&W L

P (or P&W)

Steel

100 P.250, W.093

Round Range P .064 - .135 .064 - .171 .064 - .195 .064 - .250 .064 - .285 .136 - .365 .136 - .435 .276 - .545 .356 - .675 .500 - .800 .616-1.050 .750-1.400 .875-1.600 1.000-1.800 1.125-2.000 1.250-2.200

KDV

KDY

dimensions to be certain the diagonal G does not exceed the maximum shown.

HOW TO ORDER

Body

Press-in Lead

KD_

Type

KDZ R=G 2

Shape Min. Max. W P/G .048 - .135 .048 - .171 .048 - .195 .048 - .250 .064 - .285 .095 - .365 .118 - .435 .125 - .545 .125 - .675 .187 - .800 .187-1.050 .187-1.400 .187-1.600 .187-1.800 .187-2.000 .187-2.200

L .750

.875

.937

1.000

1.125

1.187

1.250

1.375

1.500

Ordering Dayton Slug Control is easy to specify and order. Simply add the information that is unique to your application to the die button catalog number. Please specify XSC for alteration and show material thickness (inches) and clearance per side (percentage).

XP, XW

Body Code

Min. P

Press Fit Min. Max. W P/G

25 37 50 62 75 87 100 125 150 175 200 225 250 275

.064 .064 .064 .136 .136 .276 .356 .500 .616 .750 .875 1.000 1.125 1.250

.048 .048 .064 .095 .118 .125 .125 .187 .187 .187 .187 .187 .187 .187

100

112

125

137

118

150

Your Specs XSC MT.0625 CS 5 Alt. Mat’l Clear Code Thickness Per Side (inches) (%)

For additional information, contact your Dayton distributor.

Standard Alterations Up to 1.5000 Dia. 2 Days 1.7500 and larger Dia. 4 Days

Precision Overall Length Same as XL except overall length is held to ±.001. Not available on Ball Lock Die Buttons.

XSC

When ordering, you are asked to specify different designations for various non-standard dimensions. For example, if the P and W dimensions are outside the standard range, an “X” is placed in front of the P or W dimension, e.g., “XP” and/or “XW.” If the point length is other than standard, designate “XB” as the land length. Also see “Standard Alterations” on the front of the pullout tab in this section for other special order designators.

.191 .281 .375 .500 .594 .703 .781 .969 1.230 1.430 1.630 1.830 2.030 2.230

Overall Length Shortened Stock removal does not alter land length on KD__. Minimum overall length = .25 Not available on Ball Lock Die Buttons.

Ball Lock press fit die buttons are available in sizes other than those shown in the chart above.

Up to 1.5000 Dia. 2 Days 1.7500 and larger Dia. 4 Days

.167 .250 .344 .453 .562 .656 .750 .935 1.200 1.400 1.600 1.800 2.000 2.200

HOW TO ORDER

Catalog Number Inch KDX 62 100 P.250 Type D L P

P and W Dimensions Larger or Smaller than Standard

XBL

Min. P

Ball Lock Min. Max. W P/G

.064 .126 .150 .175 .200 .250 .300 .350

.048 .064 .095 .125 .125 .187 .187 .187

Whistle Stop (5° standard angle) The Whistle Stop alteration is ground through the ball seat, subject to the same limitations as other standard and custom ball seat locations. The XP alteration is not available with the WS alteration. Example: LDX75, 118, P.328, M2, WS.

.250 .344 .453 .562 .656 .750 .935 1.200

.281 .375 .500 .594 .703 .781 .969 1.230

5° 3/4" 1.18 1/4"

Slug Control eliminates slug pulling (When ordering Dayton Slug Control, please specify XSC in place of the standard die button code, as well as your specifications. See the “How to Order” example on the front of this tab.) Straight Through Land The land length (B) equals the overall length. Can be used for bushings, guides and a variety of other applications. *Round die buttons only

XN +3 days

DayTride® A unique wear-resistant surface treatment for M2 & PS only.

See p.38 for Die Button Blanks.

Dayton Progress Corporation

www.daytonprogress.com

Dayton Progress Corporation

27 28

Multi-Position™ Retainers

True Position Retainers

Standard Alterations

Heavy Duty/Light Duty

Multi-Position Retainers TM

Heavy Duty/Light Duty

Backing Plugs

Datum

K ±.005 Y

X ±.0004

G ±.005

HRP Heavy Duty

Type

HRP LRP

2.00 2.75 3.00 4.00 6.00 8.00

HRT Heavy Duty

29°

2.50 2025

2.75 2027 2727 3027

3.00 2030 2730 3030

Ball Hole Locations

3.25 2032 2732 3032

3.50 2035 2735 3035

3.75 2037 2737 3037

4.00 2040 2740 3040 4040

5.00 2050 2750 3050 4050

6.00 2060 2760 3060 4060 6060

7.00 2070 2770 3070 4070 6070

8.00 2080 2780 3080 4080 6080 8080

9.00 2090 2790 3090 4090 6090 8090

10.00 2010 2710 3010 4010 6010 8010

12.00 2012 2712 3012 4012 6012 8012

HOW TO ORDER

Hole Reference Re Datum Point Dowel Holes ±.0003 Screw Holes ±.0050 Component ±.0003 Holes

Punch Shape Round Shape

G ±.005

LRT Light Duty

Type

LRP Light Duty Type

Type

Ball Hole Class B BB

Radial Tolerance ±5° ±0°5’

The Ball Hole Class B is standard, unless otherwise specified.

A .57 .69 .69 .69 .69 .69 .69 .44 .44 .50 .50 .57 .57 .57

Retainer

Catalog No. Special Size 3070 A __________ B _________ Multi-PositionTM Retainers Component Location Ball Hole Backing LocaPlug Type Size X Axis Y Axis tion Class Type Dowel 5/16 S.F.* .375 – .375 — — —

✔ HRP Hole No.

1 2 3 4 5

S.H.C.S 5/16 HJR 62 Clear 1.281 Jackscr. STD.

*Slip Fit

1.000 2.090 4.250 0.687

– .375 – 1.375 – 1.062 – .937

— 90° — —

— BB — —

B .375 .500 .500 .500 .500 .500 .500 .250 .250 .312 .312 .375 .375 .375

H .625 .750 .875 1.000 1.125 1.250 1.500 .500 .625 .750 .875 1.000 1.125 1.250

— C — —

Qty.

Type

Example:

23 13

HRT LRT

37 62

1.72 1.72 1.97 2.09 2.34 2.47 2.72 2.72

.438 .438 .562 .625 .688 .688 .781 .781

.750 .750 .750 .750 .750 .750 .938 .938

.38 .38 .50 .56 .69 .75 .88 .88

.47 .47 .60 .66 .79 .85 .97 .97

1.060 1.060 1.180 1.250 1.320 1.400 1.600 1.600

.354 .354 .472 .532 .650 .728 .866 .866

.295 .295 .256 .236 .197 .197 .276 .276

Slip Fit for Dowel .1250 for LRT25 .1875 for _RT37 .2500 for others

TYPE B For Die Buttons

TYPE C Solid

The three Backing Plugs shown above are used with Multi-PositionTM, True Position®, and End and Square Retainers—both heavy duty and light duty. To determine which backing plug is used with a specific type of retainer, see “Accessories—Retainers” on p. 36. The Type C Solid Backing Plug is standard with all Multi-PositionTM Retainers. The Type A Backing Plug with dowels for location can be specified; this eliminates the need for dowels in the retainer. Die Button Retainers require a detailed drawing.

.250 thick Backing Plug

Don’t waste time and money building a retainer for just one punch. Fitting isolated punches or pilots onto a die set is quick and easy with True Position® Retainers. These cost-effective time-savers can be mounted with screws from either top or bottom, eliminating the need to build and fit one-of-a-kind retainers. ®

True Position Retainers are recognized as the standard in the industry for interchangeable retainers. All are quality built; ground top to bottom; and hardened to approximately RC42. 1 Day

True Position® gives you true dimensional accuracy each and every time!

Features/Benefits The in-line dowel assures precise punch-to-die button alignment, giving you higher quality parts, longer punch life, and reduced production downtime.

Only one dowel is required for round punches, which reduces machining time by up to 50%. Shaped punches use the secondary dowel for precise alignment.

1-6 holes, 5 Days 7+ holes, 8 Days

Screw Size 5 ⁄ 16 -18 5 ⁄ 16 -18 3 ⁄ 8 -16 3 ⁄ 8 -16 3 ⁄ 8 -16 3 ⁄ 8 -16 1 ⁄ 2 -13 1 ⁄ 2 -13

TYPE A In-Line Dowel

True Position® Retainers

HRT=1.625 LRT=1.250

The True Position® Retainer eliminates hand fitting, cutting mounting time by nearly 50%. Simply pull the retainer from its box, and screw it into the die set. True Position® gives you true dimensional accuracy every time.

Multi-Position™ is a trademark of Dayton Progress Corporation.

Dayton Progress Corporation

Specify:

±.0004

Slip Fit for .250 Dowel (2)

True Position® Retainer sets include: ● 1 Ball ● 1 Spring ● 2 Screws ● 2 Dowels ● 1 Ball Release Set Screw

HOW TO ORDER

Catalog Number Heavy Light D A Duty Duty — .2500 1.75 .3750 1.75 .5000 2.00 LRT .6250 2.12 HRT .7500 2.38 .8750 2.50 1.0000 2.75 1.2500 2.75 —

LRP

See the back of the pullout tab for additional information on Backing Plugs. Multi-PositionTM Retainers require special order forms, which are available on request. Specify all dimensions from the datum: Use the drawing above for reference.

Space Requirements TYPE D .375 .500 .625 HRP .750 .875 1.000 1.250 .250 .375 .500 LRP .625 .750 .875 1.000

Example:

U The industry standard interchangeable retainer

Jackscrews make it easier to pull retainers off the dowels.

±.0004

Type

Standard Jackscrew Hole

3/ 8 -16

.62

.50

Special Size Any amount of material can be removed from the sides of the retainer for a custom size. Edges are saw cut ±.03. Clearance Holes Clearance holes or tapped holes can be detailed, as shown in the order example.

Holes are drilled through the retainer unless otherwise specified. Location ±.010 Diameter +.015 –.000

The following alterations require detailed drawings: Notches Notches to clear other tooling can be added to any side of the retainer. Notches are saw cut ±.03. Angles

The precision-ground ball hole assures perfect alignment of any punch shape, even if the retainer is replaced.

As with notches,

angles can be added to clear other tooling in the die. Angles are saw cut ±.03.

The True Position® Retainer allows complete interchangeability between Heavy Duty and Light Duty retainers in the event of an engineering change. Use of the True Position® Retainer can cut retainer inventory requirements by 50%.

True Position® is a registered trademark of Dayton Progress Corporation.

www.daytonprogress.com

Dayton Progress Corporation

29 30

Single Punch Retainer

True Position

with Backing Plate

EZ Fit Retainer Inserts

True Position® Retainers

™

+.0000 --.0005

Retainer sets include: ● 1 Ball ● 1 Spring ● 2 Screws ● 2 Dowels ● 1 Ball Release Set Screw ● PosiLoc® Screw (HRTL & HRTBL only)

±.0004

A +.0000

HRTB Heavy Duty

Example: 23 8

HRTB HRTL

37 75

G ±.005

U HRTL

Features/Benefits HRTB True Position Retainers come complete with an integrated, hardened backing plate. With all the features of the original True Position® Retainer, the HRTB satisfies the needs of applications where more bearing surface is desired. True Position® gives you true dimensional accuracy each and every time! ®

Type

±.0004

Slip Fit for .250 Dowel (2)

HRI Heavy Duty LRI Light Duty

.250 Backing Plate/Plug

8°

Specify:

Qty.

Type

Code

Example:

5 12

HRI LRI

37 62

Heavy Duty

PosiLoc Retainers

Punch Type Hole Code A Dia. D 0.3750 37 1.0630 0.5000 50 1.3190 0.6250 62 1.4570 HRI 0.7500 75 1.6040 0.8750 87 1.7320 1.0000 100 1.8700 1.2500 125 2.1260

with or without Backing Plate

HRTL Backing Plug HRTBL Backing Plate

The shape shown above can be easily cut using wire EDM to assure a proper fit. The insert (utilizing both the straight and 8° angled sides) fits securely and is designed to clear the retainer by a small amount, making assembly and disassembly easier.

HRI = 1.375 LR I = 1.000

HOW TO ORDER

Dayton’s PosiLoc Positive Locking Mechanism is designed to eliminate “ball bouncing” in retainers. Bouncing can occur in ball lock retainers because of the impact generated from the new high strength steels—even when heavy-duty springs are used. The bounce typically does not affect the stamping operation at normal levels. However, in high-demand punching—especially when high strength, lighter weight steels are used—bouncing can have a negative effect on punching accuracy and tool life. The Dayton PosiLoc® locking feature is a modification to existing Dayton True Position® Retainers. It prevents the bounce with the help of an adjustable angled setscrew to create a positive lock against the punch by “locking” the retainer ball in position. Dayton Ball Lock Retainers with the PosiLoc® feature also allow punch replacement without disassembly of the die, thus making tool changeover quick and easy.

Type

Slip Fit for .1875 Dowel on 37, .2500 for others

HRTL =1.625 HRTBL

HOW TO ORDER

Code

K --.0005

29°

Qty.

+.0000

B --.0005

X ±.0004

G ±.005

Specify:

See p.28

K ±.005

Each insert comes complete with wire cutting instructions that show recommended dimensions and tolerances for optimum performance.

Light Duty B

0.6250 0.7500 0.9000 1.0600 1.1950 1.3200 1.5700

0.3882 0.5250 0.4698 0.4202 0.4182 0.4111 0.3951

Type

LRI

Punch Hole Code A Dia. D 0.2500 25 0.7750 0.3750 37 0.9000 0.5000 50 1.1200 0.6250 62 1.2500 0.7500 75 1.4700 0.8750 87 1.6000 1.0000 100 1.7200

0.4375 0.5625 0.7500 0.8750 1.0700 1.1950 1.3200

0.3125 0.3125 0.3125 0.3125 0.3125 0.3125 0.3125

See p.27

The in-line dowel assures precise punch-to-die button alignment, giving you higher quality parts, longer punch life, and reduced production downtime.

Dayton EZ Fit™ Retainer Inserts utilize a patented, state-of-the-art design that assures tighter, more precise tolerances than other retainer inserts on the market. The unique teardrop shape provides a single, tightly secured receptacle for the punch. One side of the piece (the flat side) is cut at an 8° angle to create a wedge shape. The hole in the retainer is wire cut to create a snug fit. (See cutaway.) EZ Fit™ Retainer Inserts are also ideal for repairing or making engineering changes.

Only one dowel is required for round punches, which reduces machining time by up to 50%. Shaped punches use the secondary dowel for precise alignment.

Repair/Engineering Changes

The True Position® Retainer allows complete interchangeability between Heavy Duty and Light Duty retainers in the event of an engineering change.

Dayton EZ Fit™ Ball Lock Retainer Inserts give you the ability to build, reconfigure, and custom-make retainers in-house as die specifications change. In addition, the unique single-piece teardrop shape, combined with both a straight and an angled wedge side, holds your ball lock punch securely in place.

Tighter Tolerances

The True Position® Retainer eliminates hand fitting, cutting mounting time by nearly 50%. Simply pull the retainer from its box, and screw it into the die set.

The precision-ground ball hole assures perfect alignment of any punch shape, even if the retainer is replaced.

Features/Benefits

E-Z Fit™ Retainer Inserts

When job specifications change, the location(s) of the punches in the die set change, and reconfigured retainers are required. This means ordering new retainers or modifying existing retainers in-house. This can slow the process; often requires specialized equipment and knowledge; and the integrity of the original retainer can be compromised.

Use of the True Position® Retainer can cut retainer inventory requirements by 50%.

Now—with the help of the all-new Dayton EZ Fit™ Ball Lock Retainer Insert—this process can be simplified and completed in-house at a fraction of the cost of replacing existing retainers.

Backing Plates

In-house Modifications

The Backing Plates are standard with Dayton’s HRTB True Position® Single Punch Retainers. The Backing Plate has the same function as the backing plug model True Position® Retainer, i.e., to prevent the punch shank from penetrating the punch plate.

To retrofit the EZ Fit™ Insert, simply wire cut the hole to the specified size and install. (See instructions at www.daytonprogress.com/ezfit for EDM wire cutting.) The process is quick, easy, effective, and far less expensive than part replacement costs.

For optimum resistance on impact HRTB Retainers have integrated, hardened Backing Plates. The Backing Plates cover the entire surface of the retainer, spreading the load over a large area.

EZ Fit™ reduces costs and downtime—and simplifies tooling changeover.

1 Day PosiLoc Back Plate Back Plug Back Plate Code D 37 .3750 HRTB HRTL HRTBL 50 .5000 HRTB HRTL HRTBL 62 .6250 HRTB HRTL HRTBL 75 .7500 HRTB HRTL HRTBL 87 .8750 HRTB HRTL HRTBL 100 1.0000 HRTB HRTL HRTBL 125 1.2500 HRTB HRTL HRTBL ®

®True

A 1.75 2.00 2.12 2.38 2.50 2.75 2.75

B 1.72 1.97 2.09 2.34 2.47 2.72 2.72

G .438 .562 .625 .688 .688 .781 .781

K .750 .750 .750 .750 .750 .938 .938

R .38 .50 .56 .69 .75 .88 .88

S .47 .60 .66 .79 .85 .97 .97

U 1.060 1.180 1.250 1.320 1.400 1.600 1.600

X .354 .472 .532 .650 .728 .866 .866

Y .295 .256 .236 .197 .197 .276 .276

Screw Size 5 ⁄ 16 -18 3 ⁄ 8 -16 3 ⁄ 8 -16 3 ⁄ 8 -16 3 ⁄ 8 -16 1 ⁄ 2 -13 1 ⁄ 2 -13

EZ Fit is a trademark of Dayton Progress Corporation. Mfg. under Patent No. 6,679,147.

Position and PosiLoc are registered trademarks of Dayton Progress Corporation.

Dayton Progress Corporation

www.daytonprogress.com

Dayton Progress Corporation

End Retainers

Square Retainers

Heavy Duty / Light Duty

Backing Plugs Type

Type

HRE Heavy Duty HOW TO ORDER

Specify: Qty. Type Example: 15 HRE 12 LRE

D 100 87

HRE

HOW TO ORDER

.5000 .6250 .7500 .8750 1.0000 1.2500

1.75 1.81 1.88 1.94 2.00 2.12

.375 .438 .500 .562 .625 .750

.50 .56 .69 .75 .81 1.00

40° 45° 60° 60° 60° —

Specify: Qty. Type Example: 12 HRS 8 LRS

Screw Size 3 ⁄ 8 -16 3 ⁄ 8 -16 3 ⁄ 8 -16 3 ⁄ 8 -16 3 ⁄ 8 -16 3 ⁄ 8 -16

Catalog Number Type

.2500 .3750 .5000 LRE .6250 .7500 .8750 1.0000

.375 .375 .375 .438 .438 .438

H .281 .281 .281 .344 .344 .344

See Drawing .906 .969 2.25 .906 .969 2.25 .906 .969 2.25 1.125 1.000 2.50 1.125 1.000 2.50 1.125 1.000 2.50

R .38 .50 .56 .69 .75 .81

W 1.25 1.25 1.25 1.38 1.50 1.62

Screw Size 1 ⁄ 4-20 3 ⁄ 8 -16 3 ⁄ 8 -16 3 ⁄ 8 -16 3 ⁄ 8 -16 3 ⁄ 8 -16 3 ⁄ 8 -16

LRS Light Duty

TYPE A In-Line Dowel

The Type C Solid Backing Plug is standard with all Multi-Position™ Retainers as well as End and Square Retainers. The Type A Backing Plug with dowels for location can be specified; this eliminates the need for dowels in the retainer. Die Button Retainers require a detailed drawing.

Catalog Number

Type

HRS

.5000 .6250 .7500 .8750 1.0000 1.2500

1.88 2.00 2.12 2.38 2.38 2.62

.562 .625 .688 .750 .750 .812

Screw Size 3

⁄ 8 -16 ⁄ 8 -16 3 ⁄ 8 -16 1 ⁄ 2 -13 1 ⁄ 2 -13 1 ⁄ 2 -13

TYPE C Solid

The three Backing Plugs shown above are used with Multi-Position™, True Position®, and End and Square Retainers—both heavy duty and light duty. To determine which backing plug is used with a specific type of retainer, see “Accessories—Retainers” on p. 34.

Retainer sets include: ● Backing Plug ● Ball ● Spring ● Screws ● Dowels

D 62 37

Catalog Number G

Type

HRS Heavy Duty

Retainer sets include: ● Backing Plug ● Ball ● Spring ● Screws ● Dowels

Catalog Number Type

Type

LRE Light Duty

Type

LRS

.2500 .3750 .5000 .6250 .7500 .8750 1.0000

1.25 1.38 1.50 1.62 1.88 2.00 2.25

.312 .375 .438 .500 .562 .625 .750

*LRS

1.2500 1.5000 1.7500

2.25 2.75 2.75

.750 1.000 1.000

Screw Size 1

⁄ 4-20 ⁄16 -18 5 ⁄16 -18 5 ⁄16 -16 3 ⁄ 8 -16 3 ⁄ 8 -16 3 ⁄ 8 -16

⁄ 8 -16 ⁄ 8 -16 3 ⁄ 8 -16 3

*May be furnished with Backing Plate instead of Backing Plug.

1 Day

Note: Screw and Dowel Locations ± .005.

Dayton Progress Corporation

Note: Screw and Dowel Locations ± .005.

www.daytonprogress.com

Dayton Progress Corporation

Classified Shapes

Ball Lock

Keys

Classified shapes (83 common shapes, no detailing required) are available on all punches and die buttons, as indicated in this catalog. The 83 available common shapes are shown here and on p. 33. Also, see the outside of the pullout tab for notes and drawing references.

C13

C32 A

B°

W 2

C55

A 2

W 2

C56

C14 A

Triangles /Trapezoids C36

C57

C58

C23

C24*

90° 0°

W 2

C17

270°

C19

P S

A 2

P W

W 2

A 2

A C59

C16 A

C33**

C11**

C52**

P 2

C20

G P

P W

R R= G P W

C48

C75 R

C81

B B 2

W 2

C66 A

P W

B B 2

P W

B B 2

R W

PP R WW

C90

6 or 8 only)

C21 P

Die Button

Guide Head Down

Orientation and Locking

90° X5

The locking device orientation is standard at 0°. For types of locking methods and custom locations, see p. 40.

180°

0° 270°

Reflected View

Normal grinding methods produce ➊ .007 max fillet on the punch and ➋ .007 max fillet on the die button with matching corner shape on Die the die button and punch, Button respectively. When ordering die buttons, please specify punch dimensions and clearance per side (i).

201 201

A = No. of teeth (3, 4,

202 202

A 203 203

B W

C92 R

B R C15

R R

W 204 204

A LA

B B

C91

C84

Punch

0º

6 or 8 only)

0º

Duo Tees

Punch

Plan View

A = No. of teeth (3, 4,

B B 2

C83

Reflected Views

Clearance

C38

B 2

P W

C39 B

R(4)

A 2

P W

A = Odd No. of Sides

C82

C67

R P

B B 2

C89

AA 2

C45 A

A 2

A = Odd No. of Sides

C80

C49 C44 A

C88*

W C60

C87

C47

C76

A = Even No. of Sides

C36

A 2

B B

Plan View

C74

C37

W 2

C79

R W

C86

A = Even No. of Sides

C34

** Now standard. See product pages.

Dayton Progress Corporation

W 2

C78

A 2

Flatted Rounds

B B

C73

C29 R

W 2

B 2

W A

B W2

A 2

B 2

A B

C51

A 2

C35

B 2

C27

C72

P B

W 2

B 2

C71

C77

C18 W

C65

C26

W 2

C28**

C25* A

W 2

C46

0º

Ordering Information

270°

C70

C64

Multi Lobes P

A = 3 sides (equilateral)

C85**

C12**

0°

Classified Shapes

Reflected View— Punches and Guides

Polygons

180°

C69 A

P W 2

C43

C93 A

A 2

C22*

A 2

C42*

W W 2

P W 2

R1 = .683W – .183P R2 = 1.183P – .683W

Shape Center

C68 A

C50

C41

90°

C40

A 2

C62

C61*

C54

* Corner Dimensions

C10**

C53

A 2

P W 2

Ball Lock

Miscellaneous

Ordering Information

180°

C31

Classified Shapes

Mono Lobes

C30

P 2

34 33

S P W

P W

401

211 211

*See “Corner Dimensions” note on p. 32.

www.daytonprogress.com

Dayton Progress Corporation

Dayton Progress Corporation AP

Form Punch Shapes

401

402

Form Punch Shapes

601

602

Dayton Progress Form Punches are available on round punches (i.e., those designated as standard “X” shaped punches).

201

The shapes shown below 401 LA standard, LA but are not the are LA only shapes Dayton provides. PP PP 202 Others are available with a PP RL detailed drawing attached to the order. PP 212

201

When ordering, change LA 201 the “X” designator to a “W.” LA In addition, specify other 201 201 dimensions, as shown in

402

212

Form Punches are also AP available on standard punchRL blanks. Form PP Punches other 402 LA than thoseLAare available as specials. LA 212

LA 212 LA LA

212

202

Specify: Qty. Type Code

202

“P” is the point dimension of the product. When “P” = “D,” shank tolerance applies.

LA PP RP LA Shape P RL PP LA Alterations RP must be ≤ (P - PP) /2 RL PP 213 LA PP 213 LA LA are not shown below. AP The “P” RL dimensions

W201 P.1875 PP.1250 LA2.235

203

RL LA

RP RP must be ≤ (P - PP)LA /2 RP must be ≤ (P - PP) /2 PP 211 204

PP 404

204

LA 203 RP LA RP must be ≤ (P - PP)RP /2 PP RP must be ≤ (P - PP) /2 PP LA LA RP

203 203

213

LA 202 LA Steel W

Example: 2 HPW 50202 B350 M2

203

LA PP RL LA RL

Days

404

221

213

PP RF=(PP/2)

XNT

221 701 221

HPW

RF=(PP/2) AP

601

233

RF=(P/2)

233

LA RL

RP RL

±.001

L RS AP

LA234 RSLA

244 LA ±.001

234

PP PP

2.235 RL

RL RP RL RP

LA RL RL

264

712

LA AP

Dayton LA Progress Corporation AP

PP 212 PP 212 RP RP212 212

PK RP

612 702 AP

603 AP

702

712

702 612 PP RL AP RK

703

AP RP AP

703 RF=(PP/2)

712 AP 621

704

713

RP RF

PP RL RP RS

RS PP

LA AP

711 APAP

714 711

811 714 RF

AN AP

RP 711 PP RL RS

RS PP

811

AN AP

APAP601

811 714RF

RF=(P/2)

PP RF RS RP

801

PP RF RS RP

Dayton Die Buttons are available for all the Form LA Punches shown here, i.e., RP LA LA LA round punchesANdesignated as AN 602 AN 611 standard “X” shaped punchPP 812 RF es. 801 When ordering, please

LA LA

AN AN

812 801

801

AN RF

821

711

621

RF (Land Length)

.010/.020” Fillet

933

931

*B RF (Land Length)

*B (Land Length) will be per catalog standard, unless XB is ordered. O.A.L. will be held to LL tolerance, i.e., ±.001.

PP LA

935

HOW TO ORDER

Specify: RF Example:

Qty. Type

4 LDW

www.daytonprogress.com

Code

Steel W Shape

125 118 M2

W935

.50 .625 .15

.05

.03

AN°

Alterations

XNT

811 RF

RS AN PP LA

714

AN PP

812

RS RP

930

PP AN

.010/.020” Fillet

821

(Land Length)

621

821AN

LA AN

821

(Land Length)

821

AN PP

821

920

PP *B

1-19, 5 Days

Dayton Progress Corporation

PP LA

LL PP

821 910

(Land Length)

612

821

713

AN° PP

821

AN AN

801 812

PP 704 RF LA

RF AP

LA AN 812 PP AN

LA AN

812 801

AN RF

AP LALA

RF LA

812 801

812

703

RS RP

812

AN 801 AN

603

RS RP LA

LALA

RS RP

change the “X” designator to a “W.” Die Buttons are available asLA headed or headless LA with a counterbore or AN612relief, AN asRF headed or headless with a PP 821 relief. 821 tapered

(Land Length)

RF RS RP

RF PP RF

812

802

RP AN

LA LA AN AN

RS RF RP

LA AN

RF LA

PP PP RF RP RF RS

812

RS RP

712

PP 811

714 811

AN RF

PP RF

714 711

LA RS RP AN LA

611

APAP

711 811 714

811 714

RS RL

AP 811 AN

AP AN APAP

811

AP AN 714AP

PP RF

RF RS RP

801

ANRF

Form Die Button Shapes LA

811

702 811 714 711

LARL

AN AP

AP RP

711

RS PP

AP LA 714

AN PP

AP AN AP

802

704

PP PP RL RS

LA LA

704

704AP 802 713

RF AP

RP PP

713

RP AP

RP RP

PP RF

PP RL RS PP RP

802AP 713 704

713

802

713 AN AP

AN AP

RP PPRF PP

802 713 701 704

703

RP AP AP

712 703 621AP

APRP RP

712

703

811

LA LA

802 AN

713AP 802AP

LA AP AN AP

AP RF

PP RL RS

RP 712 AP

712 621AP 703

802 713

802

703

AP RP

RP AP

PP PP RF=(PP/2) 704AP RL RB RP RF=(PP/2) AP RK AP PPRK + RL must be713 802 ≤ (PK - PP) /2 713 RF PP PP 704 RPLA RF=(PP/2) RPRP 704 RF=(PP/2) BB RS LA RP PP BB RS PP PK

RP RL RL

www.daytonprogress.com RS BB

702

LA BB RS RS 224 PP PP 712 244 AP 223 LA AP 244 LA LA PP LA PP PP LA AP 204 223 RF=(PP/2) PK RF=(PP/2) PP RP 444RL LA RP LA LA RS AP PP PP RP must be ≤RS (P - PP) /2 RF=(PP/2) RL RL PP PP RP 233 703 LA RL RB PP RK PP 703 204PP 223 PP LA RP must be ≤ (P - PP) /2 RF=(PP/2) RL PP 264 LA PP 233 PP 204 RP 702RL223 LA LA LA LA AP RF=(PP/2) RP LA RLmust be ≤ (P - PP) /2 RP PK PP RS 264 233 RL + RP RL RLPP RB RP RP LA LA LA BB LA LA RP must be ≤ (P - PP) /2 LA LA RP RS RP RL RK AP PP 233 AP BB RS RL + RP must be ≤ (P RP - PP) /2 PP RP must be ≤ (P PP) /2 401 RS RL/2 PP RB PP PP 211 224 PP LA RK + RL must be ≤ (PK - PP) LA LA 213 LA 202 PP PK 264 RK RL + RP must be ≤ (P PP) /2 LA RP LA 211 LA 224 PP LA PP PP PP AP PP PKAP LA LA 213 PP RK +PP RL mustPP be711 ≤ (PK - PP) /2 LA 202 201 212 RF=(PP/2) RF=(PP/2) 713 264 RP RS RL LA RP LA LA 714 RL + RP must be ≤ (P - PP) /2 RL RB LA 711 PP PP RP must be ≤ (P PP) /2 PP RS 213 202 PP AP RF=(PP/2) RF=(PP/2) 201 212 RK RL RF=(PP/2) RB RS RL RP RP LA PPmust be ≤ (PK RL 704 PP 234 PP LA PP 211 224 RK + RL PP) /2 PP PP 704 RK PP PP PP 202 213RP must beRF=(PP/2) ≤ (P - PP) /2 RF=(PP/2) 201 212 RL PP LA 211 233 RL RP224 RK + RL must be ≤ (PK - PP) /2 LA PP A PP LA PP 234 RL PP RL LA RP must ≤ (P -703 PP) /2 RF=(PP/2) LAbeRF=(PP/2) RP LA RP LA RF=(PP/2) A RL RL RP RP PP RP LA233 RL PP RP 234 RF=(PP/2) RL LA RP LA LA RP must LAbe ≤ (P - PP) /2 RL AP PP RP 233 PP PP RL + RP must be ≤ (P PP) /2 AP 212 PP 234 RP RL PP PP LA LA LA 221 LA 203 LA PP PP 212 RP RL + RP must be ≤ (P RP - PP) /2 LA RL 402 PP LA RF=(PP/2)LA PP LA PP PP LA 203 AP 213 202 RL 221 RS RP PP LA PP APAP 401 601 RP RL RF=(PP/2) RL + RPLA must be ≤ (P - PP) /2 RL RL PP PP PP PP 233 be ≤PP (P - PP)RP /2 213 202 203RP mustRL 221 RF=(PP/2) RS LA AP RL RF=(P/2) RP RL 233 LA PP711 PP 801 PP 714 RL PP PP PP 202 213 RP must be ≤ (P - PP) /2 RF=(PP/2) 203RP must be ≤PP 221 (P - PP)RP /2 711 RS LA RP244 RF LA RL A RP RF PP LA RL 234 PPmust be ≤ (P RP RS 704 LAbe ≤ (P - PP)RP LA PP RP must be ≤ (P PP) /2 244 RP must /2 RL + RP PP) /2 RF=(PP/2) LA RS LA RP RF=(PP/2) A RL RP RL RP RS PP 234be ≤ (P - PP) /2 RL RL + RP must LA LAbe ≤ (P - PP) /2 RP must /2 RP must PP LAbe ≤ (P - PP)LA 244 RP RF=(PP/2) RP PP PP LA RP 234 213 PP RS PP LA PP RL LA LA 204 LA LA LA 223 PP 244 LA PP PP LA LA 213 RP RF=(PP/2) RP AP LA RF=(PP/2)LA RS RL LA AP PP PP PP PP LA AP RL204 LA RP 221 203 223 LA AP RP RF=(PP/2) RP LA RPLA RP RP RS RP must be ≤ (P - PP)RP /2 RF=(PP/2) RL BB PP PP PP RP must be ≤RS (P - PP) /2 PP 204 221 203 RS AN 611 RP PP LA PP 401RP must be 234 ≤ (P - PP) /2 223 AP 601 RP LA PP RP PP 404 RL 402 602 PP RF 611 401 601 PP PP PP PP BB 234 221 203 RP must be 204 223RP must be ≤RS ≤ (P - PP)RP /2 PP (P - PP) /2 RS LA 264 RF=(P/2)PKLA PP RP RL A RP RL LA RL RL LA LAbe ≤RS RF=(P/2) RP BB 801 PP 244 RL RP must be ≤ (P - PP)RP /2 RP must (P PP) /2 711 A LA RS RP RP PP PKLA LA RS RP RL RB RF RP 264 RL BB LAbe ≤ (P - PP) /2 LAbe ≤ (P - PP)LA LA RP must /2 RP must PP 244 RS RP RF=(PP/2) RK PP PP PP 264 PK RS 221 RS RL RB PP PP LA RK + RL must LA PPbe ≤ (PK - PP) /2 LA 211 LA 224 244 PP PP RP 221 RF=(PP/2) RK PP PK 264 RS RS RP LA RL/2 RB PP LA PP PP LA223 LA211 PP LA RS LA LA 224 RK +RP RL must be ≤ (PK - PP) 204 RL RF=(PP/2) RF=(PP/2) LA RP RS RK LA LA LA LA LA RS be ≤ (P - PP)RP /2 RS RL RB AP LA RL PP PP 211 224 AP PP BB PP RK + RL must be ≤ (PK PP) /2 223 204 RF=(PP/2) RP RK be ≤ (P - PP) /2 RP LA PPRP AP AP AP RS RP 244 AP PP PP PP 211 224 BB RK + RL mustRP be ≤ (PK - PP) /2 223 RP must be ≤ (P - PP) /2 PP 204 RS RF=(PP/2) 244 RP RP PP PP PP LA PP A 401 LA 601 402 602 612 RP 611 RP RF=(PP/2) PP PK 603 BB PP 611 PP 401 601 444 404 ≤RS (P - PP) /2 RF=(PP/2) 602 A LA402 RP must be 612PP RF RS RP PP LA RF=(PP/2) 264 PK RP RP RF=(P/2) RP RF RL RP LA BB RL LAbe ≤RS RP must (P - PP) /2 RF=(P/2) RS RP RL RS PP RB PP PKRL PP RK 264 RP 223 RL RB LA LA PP PP 223 RKPP 264 PK RS RL /2 PP LA PP RP 224 211 LA LA RK + RL mustRB be ≤ (PK - PP) RP RK BB RS RP RP must be ≤ (P - PP)RP /2 LA RL RB RS PP PP 224 211 RK + RL must be ≤ (PK - RK PP) /2 BB RF=(PP/2) LA RP RP mustLA be ≤ (P - PP) /2 RS LA PP LA PP 224 211 PP PK RK + RL must be ≤ (PK PP) /2 264 LA LA RF=(PP/2) AP A RP LAAP BB PP 264 PK AP RP AP RS RS A RF=(PP/2) RP LA RL RB RP AP RS RK PP PP PP RL 402 621 611 602 601 612RB 603 404 PP PP PP PP 402 224 602 612 RK + RL must be ≤ (PK PP) /2 PK PP PP RK RF 621 404 603 444 RF PP RP/2 RL PP RF=(P/2) 224 RL RP RK + RL must be ≤ (PK - PP) RL RL RP RF=(PP/2) RP RL RPRP RB RK RP RF=(PP/2) RP LA

201 201 201 201

PP.125

703

RPLA RP RL RP LA

702

712

702

701

LA PP BB

234

LA 233 AP RP PP RL LA 602 PP RP RL + RP must be444 ≤ (P RP - PP)PK /2 603 AP PP 233RL RL RL + RP must be ≤ (P - PP) /2 RL PP 233 PP RB RP RP LA AP 702 AP RS LA RP 702 RL + RP must be ≤ (P - PP) /2 RL LA D P RL + RP must be ≤ (P - PP) /2 PP 701 234

611 PP RL701

RL + RP must be ≤ (P - PP) /2 AP RP

701 LA

701 AP

RP AP

602 RP

RF=(PP/2) LA

404

612

AN AN AP

712

Shape PP PK PP 603 234 C350 W201 P.1875 AP RL AP PP RS RB RK RP RP must be ≤RS (P702 - PP) /2 702 PP 244 PP RP LA RS LA 244 AP RS RS RS LA 2

LA 221RL LA RP AP

RP RP must be ≤ (P - PP) /2 RF=(PP/2) 701 RP PP RP must be ≤ (P - PP) /2 PP LA RF=(PP/2)LA RP RP must be ≤ (P - PP)RP /2 RF=(PP/2) LA RP must be ≤ (P - PP)PP /2 Qty. Type PP 221 444 223

PP 1-19, 5 RF=(PP/2) LA RF=(PP/2)

701

PP LA

PP RF=(PP/2) RP RL RP must beRF=(PP/2) ≤ (P - PP) /2 RL PP

HOW TO ORDER

213

611

the example below. Specify alterations, if applicable.

712

RF=(P/2)

RL LA

701

702

701

801

821

Accessories Retainers

Type A

Standard in Single-hole Retainers

Backing Plugs Type B Type C Optional for Die Buttons

Standard in MultiPositionTM Retainers

Socket Head Cap Screw

Retainer Dowel Nut

574112 ⁄16-18 x 13⁄4

574953 5 ⁄16-18

574198 3 ⁄8 -16 x 2

830097

574279 1 ⁄2 -13 x 2

830127 1 ⁄2-13

574198 ⁄8 -16 x 2

830097 3 ⁄8 -16

574279 1 ⁄2 -13 x 2

830127 1 ⁄2 -13

574198 ⁄8 -16 x 2

Ball Ball Release Screw

Standard Spring

Extra Heavy Duty Spring

Booster Retainer Spring Drill Bushing

573922

573981

269026

572683 572756 572837 572918 572985 573051 573124

Reg. U.S. Pat. & TM Office

Heavy Duty HRT

HRS

HRE

Light Duty LRT

LRS

LRE

573345

50 62 75 87 100 125 50 62 75 87 100 125 50 62 75 87 100 125

573426 573493 573566 573647 573728 573795

573264

37 50 62 75 87

573345 573426 573493 573566 573647

573442 573515 573582 573664

100

573728

573744

574007

269042

817007 5 ⁄16 x 11⁄2

813168 1 ⁄2 Dia.

573949

574007

269042

830097 3 ⁄8 -16

817015 3 ⁄8 x 11⁄2

813168 1 ⁄2 Dia.

573949

574007

269042

505439 ⁄16 -18 x 11⁄2

574953 5 ⁄16 -18

573973 1 ⁄8 x 3⁄4 574015 3 ⁄16 x 3⁄4

813028 1 ⁄4 Dia.

573876

574163

830097 3 ⁄8 -16

813052 5 ⁄16 Dia.

573892

813109 3 ⁄8 Dia.

573914

813028 1 ⁄4 Dia.

573876

813052 5 ⁄16 Dia.

573892

⁄8 -16 x 11⁄2

573272 573 3 5 3 573434 573507 573574 573655 573736

573442 573515 573582 573663 573744

573272

573 3 5 3

50 62 75 87 100

573949

37 50 62 75 87 100 125 150 175

573442 573515 573582 573663 573744

573434 573507 573574 573655 573736

⁄8 -16

575275 10-24 x 1

813168 1 ⁄2 Dia.

573434 573507 573574 573655 573736 573809 573434 573507 573574 573655 573736 573809

813109 3 ⁄8 Dia.

574015 3 ⁄16 x 3⁄4

574031 1 ⁄4 x 3⁄4

574031 1 ⁄4

574252 830127 1 1 ⁄2-13 ⁄2 -13 x 13⁄4 505226 830038 1 1 1 ⁄4 -20 x 1 ⁄2 ⁄4-20 505439 5 ⁄16 -18 x 11⁄2

x 3⁄4

830062 5 ⁄16 -18 817007 5 ⁄16 x 11⁄2

574163 3 ⁄8 -16 x 11⁄2

830097 3 ⁄8 -16

505226

830038 1 ⁄4-20

574163 3 ⁄8 -16 x 11⁄2

830097

⁄4 -20 x 11⁄2

⁄8 -16

57525 8-32 x 1

573914 813109 3 ⁄8 Dia.

817007 ⁄16 x 11⁄2

572616 572683 572756 572837 572918 572985 573051

814105

813028 1 ⁄4 Dia.

573876

813052 5 ⁄16 Dia.

573892

813109 3 ⁄8 Dia.

573914

HOW TO ORDER

Specify: Qty. Example: 150 28 43

Product # 813109 (Ball for HRT with .3750 dia.) 817007 (Dowel for HRS) 573876 (Spring for LRE with .2500 dia.)

Dayton Progress Corporation

www.daytonprogress.com

Accessories Miscellaneous

Punch Pullers

Built-in wrench tightens collet

Dayton Punch Pullers simplify and speed the removal of ball lock punches from retainers. You no longer have to improvise with vise grips or other tools that can slip from the punch, making removal difficult or hazardous. Heat treated high grade alloy for long life

T-Grip for strong pulling or twisting action

.17 max.

Thin wall construction for easier punch access

Shank Diameter In Inches .250 .375 .500 .625 .750 .875 1.000 1.250

818097 818119 818127 818135 818143 818151 818178 818186

HOW TO ORDER

Specify:

Qty. Product #

Example: 3

Precision collet grips punch shank securely

Catalog Number

Approx. 4"

Dayton Punch Pullers are made of high-grade alloy steel and are heat-treated and precision machined for long, reliable service. Dayton Punch Pullers, which can improve performance and save downtime, are available in shank sizes from .250" to 1.250".

818097 (.250 shank diameter with 1.12 max point length)

Removes ball lock punches quickly and easily Max. Point Length 1.12 1.31 1.56 1.56 1.56 1.56 1.81 1.81

Slide Punch Puller over the shank.

Rotate the built-in wrench until tight.

Ball Release Tools

Insert release tool and pull down.

Cat. No. 818038

Cat. No. 818046

Cat. No. 818054 Light Duty Cat. No. 818062 Heavy Duty

Angle Tip

Straight Tip

Threaded Tip

(for all retainers)

(for True PositionÂŽ Retainers)

(for all retainers)

HOW TO ORDER

Specify:

Example:

Qty.

Product #

818046 (Straight Tip)

Shim/Backing Plate HOW TO ORDER

Specify: Qty. Example: 2

Product # URSP 1318

Clearance Holes (5)

.071 or .189 Âą.005

www.daytonprogress.com

D 25 37 50 62 75 85 100 125

Thickness T .189 (Rc54-56) .071 (Soft) URBP 1048 URSP 1018 URBP 1048 URSP 1018 URBP 1348 URSP 1318 URBP 1648 URSP 1618 URBP 2048 URSP 2018 URBP 2248 URSP 2218 URBP 2548 URSP 2518 URBP 3248 URSP 3218

Dayton Progress Corporation

EDM Die Button Blanks HOW TO ORDER

Specify:

Qty. Type

Example: 6 5

KDE KDU

D Code

37 50

Steel

100 XP.020 112

M2 M2

Standard “P” will be provided, unless otherwise specified.

Type

KD_ Material Steel: M2, RC 60-63 Round P ±.005

.005 P to D

D => Tolerance +.0006 +.0002 Body Dia. .2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 1.2500 1.5000 1.7500 2.0000 2.2500 2.5000 2.7500

Std. P .031 .031 .031 .031 .062 .062 .062 .062 .062 .062 .062 .125 .125 .125 .125 .125

K_U Optional XP — .020 — .020 — .020 — .020 — .020 .031 .020 .031 .020 .031 .020 .031 .020 .031 .020 .031 .020 .031 .020 .031 .020 .031 .020 .031 .020 .031 .020

.125

Std. P .031 .031 .031 .031 .031 .093 .093 .093 .093 .125 .125 .125 .125 .125 .125 .125

K_E Optional XP — .020 — .020 — .020 — .020 — .020 .031 .020 .031 .020 .031 .020 .031 .020 .031 .020 .031 .020 .031 .020 .031 .020 .031 .020 .031 .020 .031 .020

B .15 .25 .25 .25 .25 .25 .31 .31 .31 .37 .37 .37 .37 .37 .37 .37

R .156 .191 .228 .281 .312 .391 .468 .578 .703 .828 1.093 1.430 1.630 1.830 2.030 2.230

.125

.75

.87

.93

1.00

1.12

1.25

1.37

100

112

125

137

1.50

150

Features/Benefits D ≤ 1.00 1 Day 1.00 < D ≤ 1.50 2 Days (with XP, add 2 Days) D > 1.50 4 Days (with or without XP)

Dayton Progress Corporation

Select either round KDU EDM Die Button Blanks or round KDE Die Button Blanks. Relief hole (R) provides sufficient clearance for slug removal during the stamping process in both types. KDU Blanks are provided with a small straight through hole. They are commonly used for wire and vertical EDM operations. There are two key advantages with this type of blank: in wire cutting, a tapered relief can be cut instead of a round straight relief; in conventional EDM applications, you can customize the size of the relief to the shape you are cutting.

KDE Blanks are used with conventional (vertical) EDM machines. The hole (P) is used to introduce dielectric to the spark gap for flushing away eroded particles of steel. For the fastest delivery, use the standard (P) dimension given in the chart. If an optional (P) dimension is desired, simply specify “XP,” and indicate the dimension.

www.daytonprogress.com

Jektole Data ®

Jektole ® with Keeper Key

Jektole®, the Engineered Clearance, is approximately twice regular clearance, i.e., i10-12%. This means greater productivity, improved maintenance, and a better return on your tooling investment. In addition, clearances of up to i50% are not uncommon with some hard materials. Clearance tests have been performed by Dayton Progress to prove that increasing the clearance does not lessen hole quality—a common thought by some designers and engineers. Dayton clearance tests do, in fact, prove that the Jektole® Engineered Clearance provides many advantages and benefits.

Jektole® In Production ● ●

● ● ●

Jektole® In Maintenance ●

●

● ●

Keeper Key holds pin in retracted position (see photo at left) Eliminates the need for disassembly before grinding Helps maintain proper pin extension Reduces downtime for regrinding

Standard Jektole® Data J2*

DIMENSION

Std. Shank Dia. D .250

Jektole Components

.250

.375

Point Hole Dia. C .020 .032 Shank Hole Dia. E .086 .109 Pin Extension .030 .030 Keeper Key No. 920045

.046 .141 .060

* Point Diameters < .080

J12

.500 .625

J9 .750 .875 1.000 .063 .094 .172 .221 .060 .060

1.250

920053

.125 .275 .060 **

** Keeper Key not available

Jektole ® Design Limits J3

J12

D .250

.250

.375

.500

.750

.875

D .375

.375

.500

.750

.875

P .040

.064 .092

.126

.188 .250

Max. Point Lgth. B 1.25

1.50 1.62

1.62

DIMENSION Min. Shank Dia. (Light Duty) Min. Shank Dia. (Heavy Duty) Min. Point Dia.

1.62

Universal Jektole ® Components

.75 min

EJECTOR PINS Overall Length

J12

1.11

1.38

1.94

2.22

Pin Diameter

.017

.027

.041

.058

.089

.120

Head Diameter

.048

.073

.094

.120

.156

.188

Hd. Thickness

.031

.047

.062

.094

J12

Outside Dia.

.081

.104

.136

.167

.216

.270

Free Length

2.38

3.19

3.00

3.03

2.56

lbs.

.75

1.5

2.5

J12

SPRINGS

Pressure (.12Preload)

SCREWS

www.daytonprogress.com

Screw Size

D #3-48 #5-40 #8-32 #10-32 1⁄ 4-28 5⁄ 16 -24

Screw Length

.19

.25

Dayton Progress Corporation

Locking Devices Orientation

90°

HOW TO ORDER BS 225°

180°

0°

270°

A plan view is used for the die button, and a reflected view is used for the punch. The reflected view, a mirror image (see p. 32, “Classified Shapes”), simplifies orientation: All locking devices are in the same position. Identify as “reflected view” on the punch drawing.

Type

D Code

P (or P&W)

Steel

Alteration

5 9

LAO LAR

87-100 50-125

P.394, W.209 P.275, W.092

A2 M2

X2 X83

This page shows the most common locking devices available for press-fit die buttons—single flat, double flat, and dowel. Select the type, then add the code to the component description. (See “how to order” box on right.)

Single Flats X2, X5, X8, X9

D F

Custom Location Specify “X6” for die buttons and the degree required counter-clockwise from 0°. Example: X6—135°.

.25

X81 X82 X83

.060 .060 .060

.500 .625 .750

X84

.060

Full Length

X85 X86 X87

.093 .093 .093

.500 .625 .750

X88 X89

.093 Full Length Specify Dimensions

X91 X92 X93

.060 .060 .060

.500 .625 .750

X94

.060

Full Length

X95 X96 X97

.093 .093 .093

.500 .625 .750

X98 X99

.093 Full Length Specify Dimensions

TYP.

for Press-Fit Die Buttons Body Dia.

100

.110

.165

.220

.270

.325

.380

.435

Body Dia.

125

150

175

200

225

250

275

.540

.650

.775

.900

1.025

1.150

1.275

+ .0005 – .0000

.001/ inch

Specify “X7” (.125 dowel) or “X71” (.1875 dowel) for die buttons. Specify “X1” (F=.5D) for die buttons only. Specify “X1,” “X7,” or “X71,” and the degree required counter-clockwise from 0°. Example: X71—135°.

F Dimension for Dowels

0°-4'

for Press-Fit Die Buttons Body Dia. X4, X7

Dowel F Radial + .0005 – .0000

The standard dowel locking device is at 0°. Specify “X4” (.125 dowel) or “X41” (.1875 dowel) for die buttons. Specify “X0” (F=.5D) for die buttons only. Alternate locations of 90°, 180°, or 270° may be specified at no additional cost. Specify “X0,” “X4,” or “X41” and the degree required. Example: X4—90°.

X0*, X1*

Location Tolerance Flat Radial

Dowel Slots X0*, X1*, X4, X7, X41, X71

Custom Location

F Dimension for Flats

Depth

Length

Double Flats X3, X6 The double key flat locking device is at 0°. Specify “X3” for die buttons. Alternate locations of 90°, 180°, and 270° may be specified at no additional cost. Specify “X3” and the degree required. Example: X3—90°.

Length (from top of die button)

Depth

Custom Location

.25

0°

270°

Code

Custom Location

90°

180°

The depth of the flat is taken from the shank, not the head, on punches.

How to Specify

Specify “X5” (bottom) or “X9” (top) and the degree required counter-clockwise from 0°. Example: X5—135°.

Qty.

Example:

Additional Flat For Punches and Die Buttons

Views

The standard key flat locking device is at 0°. Specify “X2” (bottom) or “X8” (top) for die buttons. Alternate locations of 90°, 180°, or 270° may be specified at no additional cost. Specify “X2” or “X8” and the degree required. Example: X2—90°.

Specify:

Standard Location

The standard ball seat location is at 90°. Alternate locations of 0°, 180°, or 270° may be specified at no extra cost. Custom ball seat locations may be specified as “BS” and at the degree required counter-clockwise from 0°. (See drawing on right.)

X41, X71

62-275

.1250

.1562

.1875

.2188

.2500

D/2

.1625

.1875

.2125

.2375

.2625

D/2

.1938

.2188

.2438

.2688

.2938

D/2

Order example: X0, X1, X4, & X7 — .1250 Dowel

X41 & X71 — .1875 Dowel

* Available on headless die buttons only

Dayton Progress Corporation

www.daytonprogress.com

Urethane Strippers Features/Benefits

O.D. I.D.

⁄4"

Air Hole

Air Hole 1

⁄16

⁄32

Catalog Number USE18-125 USE18-150 USE25-125 USE25-150 USE25-175 USE31-125 USE31-150 USE31-175 USE31-200 USE37-125 USE37-150 USE37-175 USE37-200 USE50-125 USE50-150 USE50-175 USE50-200 USE50-225 USE62-125 USE62-150 USE62-175 USE62-200 USE75-175 USE75-200 USE75-225 USE75-250 USE75-275 USE87-175 USE87-200 USE87-225 USE87-250 USE87-275 USE100-175 USE100-200 USE100-225 USE100-250 USE100-275

I.D. O.D. 3

⁄8

Specify:

⁄16

250 230

400 350

— —

⁄4

11⁄4 11⁄2 13 ⁄4

280 275 220

475 465 375

— — 490

⁄16

11⁄4 11⁄2 13 ⁄4 2

320 300 270 240

500 450 400 370

— — 575 600

⁄8

11⁄4 11⁄2 13 ⁄4 2

420 385 355 310

695 625 575 515

— — 760 670

520 450 435 315 275

790 725 680 510 475

— — 875 650 600

⁄8

⁄2

11⁄4 11⁄2 13 ⁄4 2 21⁄4

⁄8

11⁄8

11⁄4 11⁄2 13 ⁄4 2

600 520 480 440

925 835 775 730

— — 1000 935

1 ⁄2

13 ⁄4 2 21⁄4 21⁄2 2 3 ⁄4

500 400 350 325 300

800 700 650 600 550

1200 1100 1000 900 800

13 ⁄4

13 ⁄4 2 21⁄4 21⁄2 2 3 ⁄4

1500 1200 1150 900 850

2200 1900 1850 1450 1350

3400 2800 2400 1900 1800

13 ⁄4 2 21⁄4 21⁄2 2 3 ⁄4

2000 1600 1400 1200 1000

3000 2600 2300 2000 1800

3500 3400 3200 3000 2800

⁄4

⁄8

www.daytonprogress.com

I.D.

37 125

Pressure at Deflection of 1 1 3 ⁄8 ⁄4 ⁄8

11⁄4 11⁄2

Type

USE

⁄8 -1

⁄16

Qty.

Example: 12

⁄16

⁄16 -1⁄4

⁄16

I.D. 3

Dayton’s durable, yet flexible, Urethane Strippers provide superior stripping over conventional strippers; develop higher load-bearing capacity due to the use of a unique curing agent; are tear- and oil-resistant; provide exceptional dampening of the punch, thus eliminating premature punch failure due to vibration; and are easy to install and replace.

Push on Punch shape in end of stripper

Die Button

Dayton Progress Corporation

L +.020 -.005

For Round Punches Only L +.020 -.005

XS19

Nail Point

L +.020 -.005

A°

Shear Angles are also available on Classified Shapes, but are available as special order only.

+.020 -.005

L +.020 -.005

A°

90°

A° 90°

XS20

Chamfer

0°

L +.020 -.005

A°

L +.020 -.005

HOW TO ORDER

HPL

Code

100

C350

P (or P&W)

P.872, W.401

Steel

Alteration

XS23 A3°

XS21

Conical

.04

A°

A° .04 A° A°

L +.020 -.005 L +.020 -.005

A°

L +.020 -.005

90°

0°

A° A°

L +.020 -.005 L +.020 -.005 L +.020 -.005 L +.020 -.005

A°

90°

For Round & Shape Punches L +.020 -.005 A°

XS22

0°

A°

+.020 -.005

L +.020 -.005

90°

.04

L +.020 -.005 L +.020 -.005

Type

0°

A°

0°

A° .04 0°

A° A°

90°

Double Shear

0°

+.020 -.005

A°

90°

L +.020 -.005 0°

A° A°

XS23

Single Shear

L +.020 -.005 L +.020 -.005

.04 90°

A°

0°

A° L +.020 -.005 Shown as reflected view.

A°

Dayton Progress Corporation

L +.020 -.005

www.daytonprogress.com 90°

Global leader in providing fabrication and stamping solutions

Form 920

10/13

www.daytonprogress.com

a MISUMI Group Company

Ball Lock Punches Die Buttons Pilots Retainers

Visit us at www.daytonprogress.com

Ball Lock Products Quick Change Punches and Retainers Jektole® Punches and Clearances

Other Products That Complement Retainers

Jektole®, Dayton’s slug ejection punch permits doubling punch to die button clearance; produces up to three times the number of hits between sharpenings and reduces burr height.

Urethane strippers that fit tightly over punches might be the answer to some of the low production jobs. Urethane can eliminate the costly stripper plate and provides a benefit over the bridge stripper normally used in low budget jobs. They hold the stock flat, unlike a bridge stripper, assuring the least amount of stripping pressure and resulting wear on punches.

Ball Lock Retainers for Single Punches True Position® retainers allow easy replacement of worn punches, drastically reducing downtime. It has been adopted as the world-standard by many automobile manufacturers. They are CNC compatible and require no re-doweling when replacing. The precision ground ball hole assures repetitive alignment of shaped punches. Change retainers allow multiple hole patterns to be punched without the need to change dies. Different parts such as right and left hand can be run in one die. An air cylinder retracts the punch when a hole is not needed. Ultra-Compact retainers for round punches and pilots use less space and a single dowel for location.

Multiple Punch Retainers When a cluster of holes is in an extremely tight area where single retainers will not fit, standard retainers with multiple holes are the answer. Dayton’s MultiPosition retainers provide a simple low cost solution to multiple holes in a small area. They eliminate the need for special details, cutting both design and build time.

Posi-Loc™ True-Position® Retainers Dayton’s Posi-Loc™ Positive Locking Mechanism is designed to eliminate “ball bouncing” in retainers. Bouncing can occur in ball lock retainers because of the impact generated from the new high strength steels— even when heavy-duty springs are used. An adjustable angled setscrew creates a positive lock against the punch by “locking” the retainer ball in position. Dayton Ball Lock Retainers with the Posi-Loc™ feature also allow punch replacement without disassembly of the die, thus making tool changeover quick and easy.

 Jektole, DayTride, DAYTiN, True Position, True Position Shape and the True Position Backing Plug Design are registered trademarks of Dayton Progress Corporation.  EZ Fit, DayTAN, DayKool, ZertonPlus, Multi-Position and all Triliteral Designators are trademarks of Dayton Progress Corporation.  2000 Dayton Progress Corporation All Rights Reserved

Punch Pullers Ball lock punches can sometimes be very difficult to remove from retainers. Many tools have been used by maintenance people but none are as simple or as effective as Dayton Punch Pullers. The task of removal is simple. Slide the Punch Puller over the punch shank, rotate the built-in wrench until it is tight, release the ball in the retainer and pull down. No more struggling with homemade tools and best of all no more busted knuckles.

Wear Resistant Coatings and Surface Treatments Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. These coatings and treatments are available for M2 and PS4 material. See page 33 for a complete list.

Retainer Accessories All Dayton retainers come with all the necessary hardware for precise mounting. If replacement parts are needed they can be found the Retainer Accessories section of this catalog. It is always a good idea to keep spares of anything that is vital to maintaining production. You don’t want an inexpensive item holding up production.

Several products in this catalog conform to standards established by the North American Automotive Metric Standards (NAAMS) for Forming and Stamping. Those products are appropriately identified on the page that they appear as well as in the table of contents on the next page.

NAAMS is a trademark of Auto/Steel Partnership

Table of Contents Punches

Heavy Duty

Standard Shapes X

*BJ_

BPT

*BP_

BJB & BPB

*BPA

Jektole Punch

Regular Punch

Regular Pilot

Positive Pick-up Pilot

*BK_ & *BZ_

Punch Blanks

Point Larger Than Shank 6L -.005 +.020

Punches Light Duty

Die Buttons A°

CJ_

CPT

CP_

Jektole Punch

Regular Punch

CPA

Regular Pilot

CK_ & CZ_

CJB & CPB

Positive Pick-up Pilot

Punch Blanks

L +.020 -.005

Point Larger Than Shank

* AD_ Counter- * AN_ bored Tapered Relief Relief 14, 15

Heavy

*BRT & CRT

*BRA

*BRAR

Reversible Change Retainers

Change Retainers

True Position Retainers

A°

BRTB

BRTL & BRTBL

NRT & TRT

L +.020 -.005

BRP & CRP

TRN

BRI

Backing Plate Posi-Loc™ Ultra-Compact Light Duty Multi Position EZ Fit™ Retainers Retainers Retainers Retainers Retainers InsertsA°

26, 27

L +.020 -.005

90°

P W 2

14.0 TYP.

A°

W A 2

Clearance Holes (5)

P F

.04

A 2

90° X80 0°

Locking Devices

Light

Miscellaneous X20

Heavy

Light

270°

CD_

L +.020 -.005

Retainers

180°

90°

ADE/ADU EDM A° Button Blanks

Classified Shapes

Retainer Accessories

18, 19

Jektole Data

Punch Pullers

Urethane Strippers & *Stripping Units

1.8 or 4.8 0.13

Ball Release Tools

Shim Plates

Surface Treatments/ Coatings & Shear Angles

31, 32

Catalog Ordering System The Catalog Designation completely defines the product, including shape, dimensions, tolerances and concentricity.

Example: Line BPR Product Shape

Shank Dia. D 13

L1 L

Qty. Type

B for Heavy Duty P for Punch (Regular) R for Rectangle

Point Length L1 80

Overall Length L Point or Hole Size

6 BPR 13

13 80

*NAAMS Standard

P8.9 W4.8

BPR

13 80

Catalog Number

P8.9 W4.8 Dimensions as Specified

Heavy Duty

Jektole Punches ®

Type

BJK

BJH

BJ_

Standard Ball Seat Location

Steel:

HRC

M2, PS4

60-63

BJN

BJV

BJJ

R (Specify)

P 2

W P 0.01

0.01

P — 2

P W — 2

Relief

0.5

0.4

R13

P/W

D g5

0.02 A

BJO

BJX

BJR

0.01

P 0

0.5R 0.13

BJZ R

W P

G 2

0.01 A

BJY

BJL 2

L 0 1

0.3

L 0.3

2 Check your P&W dimensions to be sure 1 Sharp corners are typical. To assure proper the diagonal G does not exceed the max. clearance, Dayton will provide standard shown. . broken corners if die button is ordered with punch to eliminate interference with die button fillet when total clearance is 0.08 or less.

No side hole D32, 40

Point Length L1 Std. Alt. Alt.

Type & D

Round Range P

Type & D

Shape Min. Max. W P/G

L 90

100 110 125

Jektole Pin

10*

—

BJX10

2.10- 9.97

BJ_10

2.10- 9.97

•

BJX13

5.00-12.97

BJ_13

4.50-12.97

•

J6M

BJX16

8.00-15.97

BJ_16

6.00-15.97

•

J6M

BJX20

12.00-19.97

BJ_20

8.00-19.97

•

J9M

BJX25

16.00-24.97

BJ_25

10.00-24.97

•

J9M

BJX32

24.00-31.97

BJ_32

12.50-31.97

•

J12M

BJX40

30.00-39.97

BJ_40

14.00-39.97

•

J12M

*Min P or W = 1.60 when L1 = 10

*Min P or W and smaller may result in less than 25 Alt. L1

J4M†

 L1 25 not available.

†J2 (P< 3.0)

Standard Alterations for BJ and BP Punches Standard Alterations are beyond those sizes listed above and can be manufactured for a slight additional charge. XBB adds 3 days to delivery XBR XBB XBR XBB L1 Max



Minimum P Rounds

38 Min. (BJ) 35 Min. (BP)

1.4

1.5

2.4

3.2

4.0

5.0

1.4 1.5 2.4

4.0 4.0 5.0

4.0

5.0

4.0 4.0 4.0

4.0 4.5 5.0

4.0

6.0

4.0 4.0 4.0

4.0 4.5 6.0

6.0

7.6

6.0 6.0 6.0

8.0

8.0 10.0 10.0 10.0

6.0 6.0 6.0

10.0 10.0 10.0 10.0 10.0 10.0

7.2 7.2 7.2

12.0 12.0 12.0 12.0 12.0 12.0

7.2 7.2 7.2

Length Shortened XL Overall removal Stock from point end which shortens point length. To maintain point length specify XBR.

P or W Dimensions Smaller than Standard

XP P

L1 L

Length Shortened XLB Overall B length maintained.

XW 2

XBR L1

Minimum W Shapes

XP, XW

oint Length Longer than Standard XBR PSpecify XBR or XBB and length (see chart at left)

BJ & BP Punches conform to NAAMS standard for Ball Lock Punches

(See XBR for min. shank length)

Steel:

HRC

M2, PS4

60-63

Heavy Duty

Regular Punches

Type

BPK

BPH

BP_

Standard Ball Seat Location

BPJ

R (Specify)

BPN

BPV

P 2

W P 0.01

0.01

P — 2

P W

W — 2

Relief

0.5

R13

0.4

P/W

D g5

0.02 A

BPO

BPX

BPR

0.01

P 0

BPY

0.5R 0.13

BPZ

P W

G 2

0.01 A

BPL 2

L 0 1

0.3

L 0.3

D 10

Point Length L1 Std. Alt. Alt. 19

10*

—

2 Check your P&W dimensions to be sure 1 Sharp corners are typical. To assure proper the diagonal G does not exceed the max. clearance, Dayton will provide standard shown. broken corners if die button is ordered with punch to eliminate interference with die button fillet when total clearance is 0.08 or less.

Type & D

Round Range P

Type & D

Shape Min. Max. W P/G

L 90

100

110

125

BPX10

2.10- 9.97

BP_10

2.10- 9.97

•

BPX13

5.00-12.97

BP_13

4.50-12.97

•

BPX16

8.00-15.97

BP_16

6.00-15.97

•

BPX20

12.00-19.97

BP_20

8.00-19.97

•

BPX25

16.00-24.97

BP_25

10.00-24.97

•

BPX32

24.00-31.97

BP_32

12.50-31.97

BPX40

30.00-39.97

BP_40

14.00-39.97

*Min P or W = 1.60 when L1 = 10

•

*Min P or W and smaller may result in less than 25 Alt. L1

 L1 25 not available.

BJL & BPL Punches For Longer Life See page 33 for coatings/treatments and shear angles.

Hole XK NForo Side air ejection.

No cost. Components not supplied.

maller Jektole XJ SComponents.

Custom Ball Seat Locations Custom Ball Seat Locations can be specified as BS and degrees counterclockwise from 0°. Double Ball Seat Locations A second ball seat can be specified. Normally located 180° from the primary ball seat these are used to minimize sharpening of notching punches by rotating the punch 180°. Specify SB and degree desired. Can also be located 90° from primary ball seat. Not recom mended for shank diameters under 20.

The “L” Long Life punch will reduce maintenance costs while increasing production runs by reducing corner wear.

See page 29.

Standard Ball Seat Locations Standard Ball Seat Location is at 90°. Alternate locations of 0°, 180°, or 270° can be specified at no additional cost.

90°

How to Order:

Std.

0°

180°

Reflected View

BS 225° 270°

90°

Reflected View 270°

Specify: Quantity Type Shank & Length Codes P or P&W Dimensions Standard Alterations

Std.

0°

180°

Dayton’s BJL & BPL punches with a constant corner radius of 0.5R puts the clearance where it’s needed to prevent rapid wear and unacceptable burrs commonly generated with sharp corners. This reduces maintenance time and the risk of edge breaking during operation.

Qty.

Type

6 BJX 10 BPO

P L

13 10

19 80 10 71

P6.7 M2 P8.2, W6.9 PS4 3

Heavy Duty

Regular Pilots

Steel:

HRC

M2, PS4

60-63

Type

BPT

D g5

Relief

0.5

R13

6.0 

> 6.0 

0.4

0.01

P 0

4.0

0.01 A

1 0

P  < 6.0 

4.0

Less Than 4.0

Parabolic Point Shape for Smooth Pickup Action

3.0

0.3

L 0.3 When P = D Shank tolerance applies to full length

Point Length L1 Std. Alt. Alt.

Type & D

Round Range P

L 92

102

112

127

12*

—

BPT10

2.05-10.00

•

BPT13

4.95-13.00

•

BPT16

7.95-16.00

•

BPT20

11.95-20.00

•

BPT25

15.95-25.00

•

BPT32

23.95-32.00

•

BPT40

29.95-40.00

•

*Min P = 1.55 when L1 = 12

•

 L1 27 not available.

Standard Alterations for BPT and BPA Pilots Standard Alterations are beyond those sizes listed above and can be manufactured for a slight additional charge.

L1 Max



BPA BPT

13 15

19 21

XBR 25 27

XBB and X3B adds 3 days to delivery XBB X3B 30 35 40 50 60 70 32 37 42 — — — Minimum P

1.40

1.45

2.35

3.15

3.95

4.95

5.95

7.95

2.05

2.35

3.15

3.95

4.95

5.95

7.95

3.95

5.95

7.95

5.95

7.55

7.95

9.95

11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 11.95 Shaded Area for BPA Only

than Standard XP P Dimensions Smaller XP P

35 Min.

XBR L1 P

Point Length Longer than Standard Specify XBR, XBB, or X3B and length (see chart at left)

Steel:

HRC

M2, PS4

60-63

Heavy Duty

Positive Pick-up Pilots

Order any length from 80 through 150mm Type

BPA

Geometry provides smoother pick-up without the risk of distorting the hole.

L R 13

BPA

D g5

Relief

0.5

R13

40° Included

0.4

0.01

P 0

A L

0.01 A

1 0

0.3 0.3

Point Length L1 Std. Alt. Alt.

Greater Positioning moves the stock further than conventional pilots.

When P = D Shank tolerance applies to full length

Type & D

Round Range P

100

L 110

125

140

150

BPA10

5.00-10.00

•

BPA13

9.00-13.00

•

BPA16

12.00-16.00

•

Minus

BPA20

15.00-20.00

•

BPA25

19.00-25.00

•

BPA32

24.00-32.00

•

BPA40

30.00-40.00

•

BPA Pilots conform to NAAMS standard for Ball Lock Pilot Punches Length Shortened XL Overall removal Stock from point end. Standard or Alternate L length is maintained on BPA only.

Max L1 32

Max L1 42

35 Min.

How to Order: XL

L1 L

Specify: Quantity Type Shank & Length Codes P Dimensions Standard Alterations

Length Shortened XLB Overall B length maintained. (BPT only) (Min. shank length 35)

D Qty.

See page 33 for coatings/treatments.

8 12

Type

BPA 16 BPT 13

P L1

25 80 21 73

P12.0 P8.4

M2 PS4 5

Heavy Duty

Punch Blanks

Steel:

HRC

M2, PS4

60-63

BJB and BPB Jektole®

D g5

Type

Relief

Regular

BJB

0.5

0.3

D g5

L 0.3 Relief

BPB

0.5

0.3

L 0.3 No side hole D32, 40

Jektole

Regular

Type & D

L 90

BJB10

•

BJB13

•

BJB16

•

BJB20

•

BJB25

•

BJB32

•

BJB40

•

Jektole Pin

Type & D

L 90

J4M

BPB10

•

J6M

BPB13

•

J6M

BPB16

•

J9M

BPB20

•

J9M

BPB25

•

J12M

BPB32

•

J12M

BPB40

•

100 110 125

Standard Alterations for BZ and BK Punches Standard Alterations are beyond those sizes listed above and can be manufactured for a slight additional charge.

Length Shorter Than Standard on Point XBR Point Larger than Shank Punches. (Shortens punch from the point end.)

See page 33 for coatings/treatments and shear angles.

Length Shortened XL Overall removal Stock from shank end on Point Larger than Shank Punches. Does not alter ball seat location.

Stock removal from point end on BJB and BPB blanks.

41 Min.

XBR L1

XL L

Steel:

HRC

60-63

Type

Heavy Duty

Point Larger than Shank Punches

Jektole BZ_ Regular BK_

B_K

B_H Standard Ball Seat Location

R (Specify)

B_V

B_N

B_J 1

P 2

W P 0.01

0.01

P — 2

W — 2

D g5

0.02 A 0.4 0.5

B_O

B_X

B_R G

0.01

P 0

Relief

Round Range P

R W

P W

G R= 2

0.3 0.3

Jektole Point Length L1 Type Std. Alt. & D

P W

B_Z R

0.01 A

1 0

0.5R 0.13

P W

B_Y

B_L 2

Regular

Shape Type Min. Min. Max. & D XW W P/G

L 80 90 100

Point Length L1 Type Std. Alt. & D

Jektole Pin

Round Range P

Type & D

Shape L Min. Min. Max. XW W P/G 80 90 100

BZX13 13.10-32.00 BZ_13 1.57 5.00-32.00

•

BKX13 13.10-32.00 BK_13 1.57 5.00-32.00

•

BZX16 16.10-38.00 BZ_16 4.01 6.00-38.00

•

BKX16 16.10-38.00 BK_16 4.01 6.00-38.00

•

BZX20 20.10-40.00 BZ_20 4.01 8.00-40.00

•

BKX20 20.10-40.00 BK_20 4.01 8.00-40.00

•

BZX25 25.10-44.00 BZ_25 5.96 10.00-44.00

•

BKX25 25.10-44.00 BK_25 5.96 10.00-44.00

•

BZX32 32.10-50.00 BZ_32 5.96 11.50-50.00

•

J12

BKX32 32.10-50.00 BK_32 5.96 11.50-50.00

•

BZX40 40.10-56.00 BZ_40 7.13 14.00-56.00

•

J12

BKX40 40.10-56.00 BK_40 7.13 14.00-56.00

•

BZ & BK Punches conform to NAAMS standard for Ball Lock Punches

BZL & BKL Punches For Longer Life Standard Ball Seat Locations Standard Ball Seat Location is at 90°. Alternate locations of 0°, 180°, or 270° can be specified at no additional cost.

90° Std.

0°

180°

Reflected View

BS 225°

The “L” Long Life punch will reduce maintenance costs while increasing production runs by reducing corner wear.

How to Order:

270°

90°

Dayton’s BZL & BKL punches with a constant corner radius of 0.5R puts the clearance where it’s needed to prevent rapid wear and unacceptable burrs commonly generated with sharp corners. This reduces maintenance time and the risk of edge breaking during operation.

Specify: Quantity Type Shank & Length Codes P or P&W Dimensions Standard Alterations

Std.

0°

180°

Reflected View

270° Qty.

Type

3 BKX 5 BJB

16 20

30 80 P30.5 100 PS4 7

Light Duty

Jektole Punches ®

Steel:

HRC

A2, M2, PS4

60-63

ISO 10071 — Ejector Punches

CJK

CJH

Type

CJ_

Standard Ball Seat Location

CJN

CJJ

R (Specify)

CJV

P 2

W P 0.01

P — 2 0.01

P W — 2

Relief

0.5

R13

P/W

D g5

0.02 A

0.4

CJO

CJX

CJR G

0.01

P 0

13 19 19 19 19 19 19 25

10* 10* 13 13 13 13 13 19

— — 25 25 25 25 25 30

G 2

No side hole D32, 38

06 10 13 16 20 25 32 38

W P

P W

CJZ R

0.01 A

0.3

CJY

L 0 1

L 0.3

Point Length L1 Std. Alt. Alt.

0.5R 0.13

P W

CJL 2

Round Type Range & D P CJX06 CJX10 CJX13 CJX16 CJX20 CJX25 CJX32 CJX38

Shape Type Min. Max. & D W P/G CJ_06 CJ_10 CJ_13 CJ_16 CJ_20 CJ_25 CJ_32 CJ_38

2.10- 5.97 2.10- 9.97 5.00-12.97 8.00-15.97 12.00-19.97 16.00-24.97 24.00-31.97 30.00-37.97

*Min P or W = 1.60 when L1 = 10

2.10- 5.97 2.10- 9.97 4.50-12.97 6.00-15.97 8.00-19.97 10.00-24.97 12.50-31.97 14.00-37.97

• • • • • •

• • • • • • •

L 80

100

Jektole Pin

• • • • • • • •

J3M** J4M† J6M J6M J9M J9M J12M J12M

** J2 (P < 2.0) †J2 (P < 3.0)

Standard Alterations for CJ and CP Punches Standard Alterations are beyond those sizes listed above and can be manufactured for a slight additional charge. XBB adds 3 days to delivery XBR XBB XBR XBB L1 Max 13 19 25 30 35 40 13 19 25 30 35 40



Minimum P Rounds

28 Min. (CJ) 25 Min. (CP)

XBR L1

Minimum W Shapes

1.4 1.4 2.0 2.5 — —

1.4

2.0

3.0

—

1.4 1.5 2.4 3.2 4.0 5.0

1.4

1.5

2.4

4.0

5.0

4.0 4.0 4.0 4.0 4.0 5.0

4.0

4.5

5.0

4.0 4.0 4.0 4.0 4.0 6.0

4.0

4.5

6.0

6.0 6.0 6.0 7.6 7.6 7.6

6.0

8.0 8.0 8.0 10.0 10.0 10.0

6.0

10.0 10.0 10.0 10.0 10.0 10.0

7.2

12.0 12.0 12.0 12.0 12.0 12.0

7.2

Smaller than Standard XP, XW P or W Dimensions XP P

XW 8

oint Length Longer than Standard XBR PSpecify XBR or XBB and length (see chart at left)

Length Shortened XL Overall removal Stock from point end which shortens point length. To maintain point length specify XBR.

L1 L

Length Shortened XLB Overall B length maintained.

(See XBR for min. shank length)

Stop WS Whistle Whistle The Stop alteration is ground through the ball

seat, subject to the same limitations as other standard and custom ball seat locations. See page 10 for details.

Steel:

HRC

A2, M2, PS4

60-63

Light Duty

Regular Punches

ISO 10071 — Non-ejector Punches Type

CPK

CPH

CP_

Standard Ball Seat Location

CPN

CPJ

R (Specify)

CPV

P 2

W P 0.01

P P — 2 0.01

P W — 2

Relief

0.5

R13

0.4

P/W

D g5

0.02 A

CPO

CPX

CPR G

0.01

P 0

D 06 10 13 16 20 25 32 38

13 19 19 19 19 19 19 25

10* 10* 13 13 13 13 13 19

— — 25 25 25 25 25 30

P W

CPZ

R P

G 2

0.01 A

1 0

0.3 0.3

Point Length L1 Std. Alt. Alt.

CPY

0.5R 0.13

P W

CPL 2

Type & D CPX06 CPX10 CPX13 CPX16 CPX20 CPX25 CPX32 CPX38

Round Range P

Shape Type Min. Max. & D W P/G CP_06 CP_10 CP_13 CP_16 CP_20 CP_25 CP_32 CP_38

2.10- 5.97 2.10- 9.97 5.00-12.97 8.00-15.97 12.00-19.97 16.00-24.97 24.00-31.97 30.00-37.97

2.10- 5.97 2.10- 9.97 4.50-12.97 6.00-15.97 8.00-19.97 10.00-24.97 12.50-31.97 14.00-37.97

• • • • • •

• • • • • • •

L 80

100

• • • • • • • •

*Min P or W = 1.60 when L1 = 10

CJL & CPL Punches For Longer Life Dayton’s CJL & CPL punches with a constant corner radius of 0.5R puts the clearance where it’s needed to prevent rapid wear and unacceptable burrs commonly generated with sharp corners. This reduces maintenance time and the risk of edge breaking during operation.

See page 33 for coatings/treatments and shear angles.

Hole XK NForo Side air ejection.

No cost. Components not supplied.

maller Jektole XJ SComponents.

Standard Ball Seat Locations Standard Ball Seat Location is at 90°. Alternate locations of 0°, 180°, or 270° can be specified at no additional cost. Custom Ball Seat Locations Custom Ball Seat Locations can be specified as BS and degrees counterclockwise from 0°. Double Ball Seat Locations A second ball seat can be specified. Normally located 180° from the primary ball seat these are used to minimize sharpening of notching punches by rotating the punch 180°. Specify SB and degree desired. Can also be located 90° from primary ball seat. Not recom mended for shank diameters under 20.

The “L” Long Life punch will reduce maintenance costs while increasing production runs by reducing corner wear.

See page 29.

How to Order:

90° Std.

0°

180°

Reflected View

BS 225° 270° 90°

Std.

D 0°

180°

Reflected View 270°

Specify: Quantity Type Shank & Length Codes P or P&W Dimensions Steel Standard Alterations

Qty.

Type

6 CJX 10 CPO

P L

10 13

19 80 13 71

P6.7 M2 P8.2, W6.9 PS4 9

Light Duty

Regular Pilots

Steel:

HRC

A2, M2, PS4

60-63

ISO 10071 Type

CPT

D g5

Relief

0.5

R13

6.0 

> 6.0 

0.4

0.01

P 0

4.0

0.01 A

1 0

P  < 6.0 

4.0

Less Than 4.0

Parabolic Point Shape for Smooth Pickup Action

3.0

0.3 0.3

When P = D Shank tolerance applies to full length

Point Length L1 Std. Alt. Alt.

D 06

12*

Type & D

Round Range P

L 92

102

127

CPT06

2.05- 6.00

•

12*

—

CPT10

2.05-10.00

•

CPT13

4.95-13.00

•

CPT16

7.95-16.00

•

CPT20

11.95-20.00

•

CPT25

15.95-25.00

•

CPT32

23.95-32.00

•

CPT38

29.95-38.00

•

Standard Alterations are beyond those sizes listed above and can be manufactured for a slight additional charge. XBR L1 Max

 D 06 10 13 16 20 25 32 38

CPA CPT

13 15

19 21

25 27

XBB and X3B adds 3 days to delivery XBB X3B 30 32

35 37

40 42

50 —

60 —

70 —

•

*Min. P = 1.55 when L1 = 12

Standard Alterations for CPT and CPA Pilots

Point Length Longer than Standard Specify XBR, XBB, or X3B and length (see chart at left)

25 Min.

XBR L1

Minimum P 1.40 1.40 1.95 2.45 1.40 1.45 2.35 3.15 2.05 2.35 3.15 3.15 3.95 3.95 3.95 3.95 5.95 5.95 5.95 7.55 7.95 7.95 7.95 9.95 9.95 9.95 9.95 9.95 11.95 11.95 11.95 11.95

— — — — — 3.95 4.95 5.95 5.95 7.95 3.95 4.95 5.95 5.95 7.95 3.95 5.95 5.95 5.95 7.95 7.55 7.55 7.55 7.55 7.95 9.95 9.95 9.95 9.95 9.95 9.95 9.95 9.95 9.95 9.95 11.95 11.95 11.95 11.95 11.95 Shaded Area for CPA Only

than Standard XP P Dimensions Smaller XP P

112

—

WS Whistle tableStop See for standard angles. The Whistle Stop altera-

tion is ground through the ball seat, subject to the same limitations as other standard and custom ball seat locations. Angles of 5° and 7.5° also available on 16 and larger diameters. (Specify XA and angle after WS.) Example: CPA20 110, P17.00, M2, WS, XA 7.5° D 6, 10 13 16-38

A° 5° 7.5° 10°

6 19 25

13D 13D

Steel:

HRC

60-63

Light Duty

Positive Pick-up Pilots

Order any length from 71 through 150mm Type

Geometry provides smoother pick-up without the risk of distorting the hole.

CPA

L R 13

CPA

D g5

Relief

0.5

0.4

R13

40° Included 0.01

P 0

0.01 A

1 0

0.3 0.3

Point Length L1 Std. Alt. Alt.

When P=D Shank tolerance applies to full length

Greater Positioning moves the stock further than conventional pilots.

Type & D

Round Range P

100

110

CPA10

5.00-10.00

•

L 125

140

150

CPA13

9.00-13.00

•

CPA16

12.00-16.00

•

Minus

CPA20

15.00-20.00

•

CPA25

19.00-25.00

•

CPA32

24.00-32.00

•

CPA38

30.00-38.00

•

Max. L1 33 Length Shortened XL Overall removal Stock from point end. Standard or Alternate L length is maintained on CPA only.

Max. L1 42

25 Min.

How to Order: XL

L1 L

Length Shortened XLB Overall B length maintained.

Specify: Quantity Type Shank & Length Codes P Dimensions Steel Standard Alterations

(CPT only) (Min. shank length 25)

D Qty.

Type

8 12

CPA CPT

P L1

See page 33 for coatings/treatments.

16 13

25 80 21 73

P12.0 P8.4 A2 11

Light Duty

Punch Blanks

Steel:

HRC

A2, M2, PS4

60-63

ISO 10071

CJB and CPB Jektole®

Relief

Regular

D g5

Type

CJB

0.5

0.3

Relief

D g5

L 0.3

CPB

0.5

0.3

L 0.3 No side hole D32, 38

Regular

Jektole D 06 10 13 16 20 25 32 38

Type & D CJB06 CJB10 CJB13 CJB16 CJB20 CJB25 CJB32 CJB38

• • • • • •

• • • • • • •

L 80

100

Jektole Pin

• • • • • • • •

J3M J4M J6M J6M J9M J9M J12M J12M

06 10 13 16 20 25 32 38

Type & D 63 CPB06 CPB10 CPB13 CPB16 CPB20 CPB25 CPB32 CPB38

• • • • • •

71 • • • • • • •

L 80

100

• • • • • • • •

Standard Alterations for CZ and CK Punches Standard Alterations are beyond those sizes listed above and can be manufactured for a slight additional charge.

Length Shorter Than Standard on Point XBR Point Larger than Shank Punches. (Shortens punch from the point end.)

See page 33 for coatings/treatments and shear angles.

XBR

WS Whistle tableStop See for standard angles. The Whistle Stop altera-

A° 5° 7.5° 10°

Punches. Does not alter ball seat location.

31 Min.

6 19 25

Length Shortened XL Overall removal Stock from shank end on Point Larger than Shank Stock removal from point end on CJB and CPB Blanks.

Example: CPB20 100, M2, WS, XA 7.5° D 6, 10 13 16-38

13D 13D

XL L 12

Steel:

HRC

A2, M2

60-63

Light Duty

Point Larger than Shank Punches

Type

Jektole® CZ_ Regular CK_

C_K

C_H Standard Ball Seat Location

R (Specify)

C_V

C_N

C_J 1

P 2

W P 0.01

0.01

P — 2

W — 2

D g5

0.02 A 0.4

0.5

C_O

C_X

C_R G

0.01 P 0

19 30

Round Range P

C_Z R

R W

P W

G R= 2

0.3 0.3

Jektole Point Length L1 Type Std. Alt. & D

C_Y

0.01 A

1 0

0.5R 0.13

P W

Relief

C_L 2

Regular

Shape Type Min. Min. Max. & D XW W P/G

CZX13 13.10-32.00 CZ_13 1.57 5.00-32.00

L 80 90 100 •

•

Jektole Pin

•

Point Length L1 Type Std. Alt. & D

Round Range P

Shape L Type Min. Min. Max. & D XW W P/G 80 90 100

19 30

CKX13 13.10-32.00 CK_13 1.57 5.00-32.00

•

19 30

CZX16 16.10-38.00 CZ_16 4.01 6.00-38.00

•

19 30

CKX16 16.10-38.00 CK_16 4.01 6.00-38.00

•

19 30

CZX20 20.10-40.00 CZ_20 4.01 8.00-40.00

•

19 30

CKX20 20.10-40.00 CK_20 4.01 8.00-40.00

•

19 30

CZX25 25.10-44.00 CZ_25 5.96 10.00-44.00

•

19 30

CKX25 25.10-44.00 CK_25 5.96 10.00-44.00

•

19 30

CZX32 32.10-50.00 CZ_32 5.96 11.50-50.00

•

J12

19 30

CKX32 32.10-50.00 CK_32 5.96 11.50-50.00

•

CZL & CKL Punches For Longer Life Standard Ball Seat Locations Standard Ball Seat Location is at 90°. Alternate locations of 0°, 180°, or 270° can be specified at no additional cost.

Std.

0°

180°

Dayton’s CZL & CKL punches with a constant corner radius of 0.5R puts the clearance where it’s needed to prevent rapid wear and unacceptable burrs commonly generated with sharp corners. This reduces maintenance time and the risk of edge breaking during operation.

90°

Reflected View

BS 225° 270°

90°

The “L” Long Life punch will reduce maintenance costs while increasing production runs by reducing corner wear.

How to Order: Specify: Quantity Type Shank & Length Codes P or P&W Dimensions Steel Standard Alterations

Std.

0°

180°

Reflected View

270° Qty.

Type

3 CKX 5 CJB

16 30 80 P30.5 M2 20 100 A2 13

Die Buttons Die Buttons

Steel HRC A2, M2 60-63

Steel A2, M2

HRC 60-63

Headless ISO 8977 Headless — ISO 8977—(Round Only)(Round Only)

AD_

ADH ADK

ADH

Type

P 0.02 0

0.02 0

W W

D n5**

P — 2

ADO ADR

0.3 0

16 20 22 25 32 38 40

Std. S 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 6 6 6 6 6 8 8 8 8

0.01 A

L Body D

0.01 A

B Body Alt. Std. Alt. AD BS — —4 —08 —4 8 —4 — —4 —10 —4 8 —4 8 —4 — —5 — —5 813 —5 8 —5 8 —5 816 —5 8 —5 1220 205 12 205 22 12 206 1225 206 12 206 1232 206 12 206 1238 208 12 208 1240 208 12 208

B Alt. Type &A D — ADX08 — ADX08 8 ADX08 — ADX10 — ADX10 8 ADX10 8 ADX10 — ADX13 — ADX13 8 ADX13 8 ADX13 8 ADX13 8 ADX16 8 ADX16 12 ADX20 12 ADX20 12 ADX22 12 ADX25 12 ADX25 12 ADX32 12 ADX32 12 ADX38 12 ADX38 12 ADX40 12 ADX40

Round Alt. Range Type B P& D — 1.50ADX08 2.40 — 2.41ADX08 3.00 — 3.01ADX08 3.20 — 1.50ADX10 2.40 — 2.41ADX10 3.00 — 3.01ADX10 3.20 — 3.21ADX10 5.00 — 1.50ADX13 2.40 — 2.41ADX13 3.00 — 3.01ADX13 3.20 — 3.21ADX13 5.00 — 5.01ADX13 7.20 — 5.00ADX16 7.20 — 7.21ADX16 8.80 20 7.00ADX20 8.80 20 8.81-11.00 ADX20 20 9.00-14.00 ADX22 2011.00-14.00 ADX25 2014.01-16.50 ADX25 2013.00-16.50 ADX32 2016.51-20.00 ADX32 2016.00-20.00 ADX38 2020.01-26.00 ADX38 2016.00-20.00 ADX40 2020.01-26.00 ADX40

Round Shape Range Min. Type Type Max. D & DP W &P/G 1.50— 2.40 — — — 2.41— 3.00 — — — 3.01— 3.20 — — — 1.50- 2.40 —AD_10 AD_10 — 2.41- 3.00 —AD_10 AD_10 — 3.01- 3.201.20AD_10 AD_10 3.20 3.21- 5.001.20AD_10 AD_10 5.00 1.50- 2.40 —AD_13 AD_13 — 2.41- 3.00 —AD_13 AD_13 — 3.01- 3.20 —AD_13 AD_13 — 3.21- 5.002.00AD_13 AD_13 5.00 5.01- 7.202.00AD_13 AD_13 7.20 5.00- 7.202.40AD_16 AD_16 7.20 7.21- 8.802.40AD_16 AD_16 8.80 7.00- 8.803.20AD_20 AD_20 8.80 8.81-11.003.20-11.00 AD_20 AD_20 9.00-14.004.00-14.00 AD_22 AD_22 11.00-14.00 AD_25 AD_25 4.80-14.00 14.01-16.50 AD_25 AD_25 4.80-16.50 13.00-16.50 AD_32 AD_32 5.50-16.50 16.51-20.00 AD_32 AD_32 5.50-20.00 16.00-20.00 AD_38 AD_38 6.40-20.00 20.01-26.00 AD_38 AD_38 6.40-26.00 16.00-20.00 AD_40 AD_40 6.40-20.00 20.01-26.00 AD_40 AD_40 6.40-26.00

Shape Min. Max. WR P/G — 3.5 — — 4.0 — — 4.0 — — 3.5 — — 4.0 — 1.204.0 3.20 1.206.0 5.00 — 3.5 — — 4.0 — — 4.0 — 2.006.0 5.00 2.008.0 7.20 2.408.0 7.20 2.409.5 8.80 3.209.5 8.80 3.20-11.00 12.0 4.00-14.00 15.0 4.80-14.00 15.0 4.80-16.50 17.5 5.50-16.50 17.5 5.50-20.00 21.0 6.40-20.00 21.0 6.40-26.00 27.0 6.40-20.00 21.0 6.40-26.00 27.0

W — 2

20R 22 • 3.5 • • 4.0 • • 4.0 • • 3.5 • • 4.0 • • 4.0 • • 6.0 • • 3.5 • • 4.0 • • 4.0 • • 6.0 • • 8.0 • • 8.0 • • 9.5 • • 9.5 • •12.0 • •15.0 • •15.0 • •17.5 • •17.5 • •21.0 • •21.0 • •27.0 • •21.0 • •27.0 •

ADY ADZ

ADR ADY G R

P P

G W

W W

ADZ

R W

W W

P W

G 0.01

P 0

0.01 P 0

ADV P 2

P W 2

W — 2

W W

ADX ADO

ADX

0.5

0.02 0

ADN ADV

0.02 A

Press-in 0.5 Lead

P P

P — 2

ADJ ADN

R (Specify)

Headless Headless

Press-in Lead

ADK ADJ

G R= 2

your P&W Check your P&WCheck dimensions to bedimensions sure the to be sure the G does not exceed diagonal G doesdiagonal not exceed the max. shown.the max. shown.

20 25 •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• ••

22 28 •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• ••

L 25 30 •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• ••

28 32 •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• ••

30 35 •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• ••

32 40 •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• •• ••

35 • • • • • • • • • • • • • • • • • • • • • • • • •

40 • • • • • • • • • • • • • • • • • • • • • • • • •

Alterations forCD AD(page and CD 17) Die Buttons StandardStandard Alterations for AD and 17)(page Die Buttons P or W Dimensions or W Dimensions XP,PLarger XW Larger or Smaller XP, XW or Smaller than Standard

Standard Alterations are beyond thoseabove sizesand listed above and can be manuStandard Alterations are beyond those sizes listed can be manufor a slight additional charge. factured for a factured slight additional charge. Press-Fit AD_ Press-Fit AD_ D

Min. P

Min. D W

Min. Max. PP/G

Min. WR

Max.Min. P/G P

Ball Lock CD_ Ball Lock CD_ R

Min.Min. W P

Max.Min. P/G W

Max.Max. R P/G

than Standard

Max. R

1.2 — 10 1.5* 101.2 1.5* 5.5 6.0 5.5 — 6.0 — — — — — — 1.2 7.1 13 1.5* 131.2 1.5* 7.5 8.0 7.5 — 8.0 1.2 — 6.31.2 7.1 6.3 16 3.0 2.0 9.0 9.5 — 1.6 8.8 9.5 16 3.0 2.0 9.0 9.5 — 1.6 8.8 9.5 2.4 12.7 20 5.0 202.4 5.0 11.5 12.0 11.53.8 12.0 2.4 3.8 11.9 2.4 12.711.9 B 3.2 B — 22 7.0 223.2 7.0 14.5 15.0 14.5 — 15.0 — — — — — — 4.0 17.5 25 9.0 254.0 9.0 17.0 17.5 17.05.1 17.5 4.0 5.1 16.5 4.0 17.516.5 XL L 4.8 22.2 32 11.0 324.8 11.0 20.5 21.0 20.56.4 21.0 4.8 6.4 21.4 4.8 22.221.4 5.5 28.7 38 13.0 385.5 13.0 26.5 27.0 26.57.6 27.0 5.5 7.6 28.0 5.5 28.728.0 5.5 — 40 13.0 405.5 13.0 26.5 27.0 26.5 — 27.0 — — — — — — 6.4 — 45 16.0 456.4 16.0 35.0 36.0 35.0 — 36.0 — — — — — — 8.0 — 50 19.0 508.0 19.0 40.0 41.0 40.0 — 41.0 — — — — — — 9.0 — 56 22.0 569.0 22.0 45.0 46.0 45.0 — 46.0 — — — — — — — 63 25.0 63 10.0 25.0 50.0 10.0 51.0 50.0 — 51.0 — — — — — — — 71 28.0 71 11.0 28.0 56.0 11.0 57.0 56.0 — 57.0 — — — — — — — 76 31.0 76 12.0 31.0 60.0 12.0 61.0 60.0 — 61.0 — — — — — — — 85 39.0 85 15.0 39.0 66.0 15.0 67.0 66.0 — 67.0 — — — — — — — 90 43.0 90 21.0 43.0 70.0 21.0 71.0 70.0 — 71.0 — — — — — — — 100 45.0 100 25.0 45.0 78.0 25.0 79.0 78.0 — 79.0 — — — — — — at 8mm Land Length *3.00 min. P at*3.00 8mm min. LandPLength 10 10 **AD Die Buttons conform to NAAMS standard for Straight Relief Die Buttons. For diameters 14 32-100 add XDT-j6 to the end of the catalog number to receive NAAMS standard j6 tolerance for large diameters.

XL XL Overall-Length Shortened Shortened Stock removal does not Overall-Length

Stock XL L

removal does not alter B length.alter B length. Minimum overall Minimum overall length = 13. length = 13.

Precision Overall-Length LL Same as XL except overall LL Same as XL except overall length is held to ±0.02.

Precision Overall-Length

length is held to ±0.02.

Body D

Std. S

B Alt. A

Alt. B

Type &D

Round Range P

Type &D

Shape Min. Max. W P/G

8 8

12 12

20 20

ADX45 ADX45

19.00-26.00 26.01-35.00

AD_45 AD_45

8.00-26.00 8.00-35.00

27.0 36.0

• •

8 8 8

12 12 12

20 20 20

ADX50 ADX50 ADX50

22.00-26.00 26.01-35.00 35.01-40.00

AD_50 AD_50 AD_50

— — 9.00-35.00 9.00-40.00

27.0 36.0 41.0

8 8 8

12 12 12

20 20 20

ADX56 ADX56 ADX56

25.00-35.00 35.01-40.00 40.01-45.00

AD_56 AD_56 AD_56

10.00-35.00 10.00-40.00 10.00-45.00

36.0 41.0 46.0

8 8 8 8

12 12 12 12

20 20 20 20

ADX63 ADX63 ADX63 ADX63

28.00-35.00 35.01-40.00 40.01-45.00 45.01-50.00

AD_63 AD_63 AD_63 AD_63

— — 11.00-40.00 11.00-45.00 11.00-50.00

36.0 41.0 46.0 51.0

• • • • • • • • • •

8 8 8 8 8 8 8 8 8 8 8 8

12 12 12 12 12 12 12 12 12 12 12 12

20 20 20 20 20 20 20 20 20 20 20 20

ADX71 ADX71 ADX71 ADX71 ADX76 ADX76 ADX76 ADX76 ADX85 ADX85 ADX85 ADX85

31.00-40.00 40.01-45.00 45.01-50.00 50.01-56.00 39.00-45.00 45.01-50.00 50.01-56.00 56.01-60.00 43.00-50.00 50.01-56.00 56.01-60.00 60.01-66.00

AD_71 AD_71 AD_71 AD_71 AD_76 AD_76 AD_76 AD_76 AD_85 AD_85 AD_85 AD_85

12.00-40.00 12.00-45.00 12.00-50.00 12.00-56.00 15.00-45.00 15.00-50.00 15.00-56.00 15.00-60.00 21.00-50.00 21.00-56.00 21.00-60.00 21.00-66.00

41.0 46.0 51.0 57.0 46.0 51.0 57.0 61.0 51.0 57.0 61.0 67.0

• • • •

8 8 8 8 8

12 12 12 12 12

20 20 20 20 20

ADX90 ADX90 ADX90 ADX90 ADX90

45.00-50.00 50.01-56.00 56.01-60.00 60.01-66.00 66.01-70.00

AD_90 AD_90 AD_90 AD_90 AD_90

25.00-50.00 25.00-56.00 25.00-60.00 25.00-66.00 25.00-70.00

51.0 57.0 61.0 67.0 71.0

100

8 8 8 8 8

12 12 12 12 12

20 20 20 20 20

ADX100 ADX100 ADX100 ADX100 ADX100

50.00-56.00 56.01-60.00 60.01-66.00 66.01-70.00 70.01-78.00

AD_100 AD_100 AD_100 AD_100 AD_100

33.00-56.00 33.00-60.00 33.00-66.00 33.00-70.00 33.00-78.00

57.0 61.0 67.0 71.0 79.0

• • • • • • • • • • • • • • • • • • • • • •

Through Land XBL Straight The land length (B) equals the

Control eliminates slug pulling XSC Slug Dayton Slug Control is as easy as specifying

overall length of the die button. Can be used for bushings, guides and a variety of other applications.

a catalog number. Add the information that is unique to your application to the die button catalog number. See ordering information.

Dayton Slug Control is Easy to Order

10°

Dayton Slug Control is as easy as specifying a catalog number. Add the information that is unique to your application to the die button catalog number. See the example below. You must specify XSC for alteration, material thickness and clearance per side as a percent. Catalog Number

13 25

P7.0

XSC

MM0.3

CS5

Type

D L

Alt. Code

Mat’l Th’kness (inches)

Clear Per Side (%)

DayTride® A unique wear-resistant surface treatment for M2 only.

How to Order:

Custom Key Flat Location Custom Key Flat Locations can be specified as degree required counterclockwise from 0°. See page 20 for more details.

steps left by CNC machining.

Standard on AN_-Die Buttons

Your Specs

ADX

Standard Key Flat Location Standard Key Flat Location is 0°. Alternative locations of 90°, 180°, or 270° can be specified at no additional cost.

Lead on AD_ XAL 10°Angled The angle provides clearance for

Specify: Quantity Type Body Dia. & B and Overall Length Codes P or P & W Dimensions Standard Alterations

90°

D 0°

180° Plan View

KF 225° 270°

Qty.

Type

6 ADO 25 A32 15 ADX 13 S28

P8.7, W5.0, M2, X2 P5.3, A2 11

Tapered Relief Die Buttons For automotive CNC build applications

Ordering Example:

Type

ANX

AN_

ANH

For 6 Dowel

ANK

Steel

HRC

60-63

ANO 25 A32 P8.7 W5.0 X43

ANJ

ANO

ANR

R (Specify) 0.01

P 0.02 0

10°

0.5

n5 (10-25)

Taper Lead

Dj6 (32-100)

P 0

3 L

0.3 0

0.01 A

0.02 A

G P

P — 2

0.02 0

⁄4° ± ⁄4° Included Tapered Relief

W — 2

ANN

ANV

ANY

P 2

R W

Shown above with Locking Device X43 for ∅6 Dowel (NAAMS™ standard). X43 provided unless otherwise specified.

ANZ R

G R= 2

Check your P&W dimensions to be sure the diagonal G does not exceed the max. shown.

See page 20 for other Locking Devices (must be specified) Body D

Std. S

B Alt. A

Alt. B

Type &D

10 13 16 20 22 25 32 38 40 45 50 56 63 71 76 85 90 100

4 5 5 5 6 6 6 8 8 8 8 8 8 8 8 8 8 8

5 8 8 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

ANX10 ANX13 ANX16 ANX20 ANX22 ANX25 ANX32 ANX38 ANX40 ANX45 ANX50 ANX56 ANX63 ANX71 ANX76 ANX85 ANX90 ANX100

Round Range P

Type &D

1.60- 6.80 AN_10 3.00- 8.80 AN_13 7.40-10.80 AN_16 9.50-13.60 AN_20 10.50-15.00 AN_22 12.00-17.00 AN_25 16.00-22.00 AN_32 18.00-27.00 AN_38 18.00-27.00 AN_40 18.00-35.00 AN_45 18.00-40.00 AN_50 18.00-45.00 AN_56 18.00-50.00 AN_63 18.00-56.00 AN_71 25.00-60.00 AN_76 25.00-66.00 AN_85 32.00-70.00 AN_90 32.00-78.00 AN_100

Shape Min. Max. W P/G 1.30- 6.80 1.90- 8.80 1.90-10.80 1.90-13.60 1.90-15.00 1.90-17.00 1.90-22.00 1.90-27.00 1.90-27.00 2.40-35.00 4.00-40.00 4.00-45.00 4.00-50.00 4.00-56.00 5.60-60.00 5.60-66.00 5.60-70.00 5.60-78.00

L 13

• •

• • • • • • • • •

• • • • • • • • • • • • • •

• • • • • • • • • • • • • • • • • •

• • • • • • • • •

Standard Alterations for AN Die Buttons XP

XP, XW

XSC

P or W Dimensions Larger or Smaller than Standard

Slug Control eliminates slug pulling

Dayton Slug Control is as easy as specifying a catalog number. Add the information that is unique to your application to the die button catalog number. See ordering information on page 15.

B XL L

Overall-Length Shortened Minimum overall length = 13.

Taper Relief XAR Increased (10° per side max) Standard. B length

Min. P or W 1.3mm

unless XB is specified. Default angle is 1° when an angle is not specified.

Precision Overall-Length Same as XL except overall length is held to ±0.02. 1°

Through Land XBL Straight The land length (B) equals the

overall length of the die button. Can be used for bushings, guides and a variety of other applications.

AN die buttons conform to NAAMS standard for Tapered Relief Die Buttons.

DayTride® A unique wear-resistant surface treatment for M2 only.

Steel:

HRC

60-63

Ordering Example:

Light Duty Ball Lock

Die Buttons

CDO 25 32 P8.7 W5.0

Type

CDH

CD_

CDK

Standard Ball Seat Location

0.02

CDJ

R (Specify) P

P 0

0.02 0

P — 2

W — 2

0.02 A

CDX

0.5

CDO

CDR

P D g5

0.01

P 0

P W

0.01 A

0.3 0

CDN W

CDV

CDY

P 2

CDZ R

R W

G R= 2

Standard Ball Seat Locations Standard Ball Seat Location is at 90°. Alternate locations of 0°, 180°, or 270° can be specified at no additional cost. Custom Ball Seat Locations Custom Ball Seat Locations can be specified as BS and degrees counterclockwise from 0°. Double Ball Seat Locations A second ball seat can be specified. Normally located 180° from the primary ball seat these are used to minimize sharpening of die buttons in notching operations by rotating 180°. Specify SB and degree desired. Can also be located 90° from primary ball seat.

Body Dia. D

Max. Type R & D

13 16 20 25 32 38

4 5 5 6 6 8

6.0 8.0 12.0 16.0 20.0 27.0

CDX13 CDX16 CDX20 CDX25 CDX32 CDX38

90° Std.

0°

180° Plan View

BS 225° 270° 90°

Std.

0°

180°

Plan View 270°

Range P

Type & D

Min. Max. W P/G

1.50- 5.00 3.20- 7.20 4.00-11.00 8.00-15.00 11.00-19.00 16.50-26.00

CD_13 CD_16 CD_20 CD_25 CD_32 CD_38

1.20- 5.00 2.00- 7.20 2.40-11.00 4.00-15.00 4.80-19.00 6.40-26.00

• • • • • •

Check your P&W dimensions to be sure the diagonal G does not exceed the max. shown.

unless specified

ADE/ADU

3.0

0.5

0.3

ADE ADU

Specify: Quantity Type Body Dia. & Length Codes B&P Dimensions if Required

L 0

8 ADE 40-A35 M2 2 ADU 13-30 A2

n4*

All dimensions and tolerances are the same unless specified.

P 0.8 0.8 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2 3.2

How to Order:

0.3

ADU

Type

0.13 A

R 0 0.03

D 0.05 A

Std. S — 4 5 5 5 6 6 6 8 8 8 8 8 8 8 8 8 8 8

EDM Button Blanks HRC

A2, M2 60-63

n5*

ADE

Body D 8 10 13 16 20 22 25 32 38 40 45 50 56 63 71 76 85 90 100

Steel

P 0.13

Type

ADE B Alt. A — 8 8 8 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12

Alt. B — — — — 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

ADE R — 6.0 8.0 9.5 12.0 15.0 17.5 21.0 27.0 27.0 36.0 41.0 46.0 51.0 57.0 61.0 67.0 71.0 79.0

For the fastest delivery use the hole (P) dimensions given in the chart. If a larger hole is desired simply specify “XP” and give the dimension.

L 20 • • • • • • • • • •

22 • • • • • • • • • • • • • • • • • • •

25 • • • • • • • • • • • • • • • • • • •

*For diameters 32-100 add XDT-j6 to the end of the catalog number to receive NAAMS™ standard j6 tolerance for large diameters.

28 • • • • • • • • • • • • • • • • • • •

30 • • • • • • • • • • • • • • • • • • •

32 • • • • • • • • • • • • • • • • • • •

35 • • • • • • • • • • • • • • • • • • •

• • • • • • • • •

Classified Shapes

How to Order:

Standard Ball Seat Locations The Standard Ball Seat location is at 90°. Alternative locations of 0°, 180° or 270° can be specified at no extra cost.

Custom Ball Seat Locations

90° Std.

Custom Ball Seat locations can be specified as BS and degrees counterclockwise from 0°.

D Qty.

Views are: reflected view of punch and plan view of die button.

0°

180°

Views

Specify: Quantity Catalog Number Classified Shape Code Point or Hole Dimensions

Type

BS 225°

Reflected View 270°

10 BPC

Corner Dimensions Dimensions should be to the theoretical sharp corners for C22, C24, C25, C34, C61 and C88. Some reduction of these dimensions will result from fitting the punch and die button under conditions where clearance is 0.04 or less per side. Fillets matched with sharp corners reduces the clearance per side (i). If the clearance is 0.04³ or less, DAYTON will break sharp corners when the punches and die buttons are ordered together. This reduces assembly time and the risk of the edge breaking during operation. All back-holes are counterbored. Shape Centers Shapes are centered on punch shanks as shown. Shaped in die buttons are also centered as shown with the exception of shapes C22 and C34 . Due to the clearance, the P dimension on these shapes will not be centered.

19 90 C13 P9.5, W8.8 PS4 A3.8 Bs 50°

Example: Die Buttons

10 ADC 20 30 C13 P9.5 W8.8 A3.8 M2 ³0.1 X73 50° Clearance ∆ To assure proper relationship with punches, it is necessary to specify punch dimensions and clearance Punch per side (³) when ordering die buttons. DAYTON will assure the proper clearance of die buttons to the punch when ordered in this manner. Die Button Notes 1 and 2 — Fillets and Sharp Corners Normal grinding methods produce: 1 0.2 max fillet on the punch, matching corner sharp on the die button. 2 0.2 max fillet on the die button, matching corner sharp on the punch.

Simplified Specifications…83 Common Shapes—No Detailing Required Mono Lobes

Flatted Rounds C10

C11

C33

P 2

P P 2

C13

W 2

R= G 2

Miscellaneous C40

R1 P

W 2

C42*

C41 R1

C65*

C27

C28

A P

P B

W A

R P

W 2

A P

R W

C16

C34* R P

P W 2

W 2

C64* W 2

C29 R

C93

A 2

C58

W 2

A 2

W 2

C43*

R1 = .683W – .183P R2 = 1.183P – .683W W 2

C57 R

P W

W 2

C55

C56

C14

A 2

P W 2

C54

A 2

A P

C52

C53

A 2

W 2

P W 2

Triangles/Trapezoids C22*

C23

P W

R P

C25*

C24* R

P W

C36

C26

P W

A = 3 sides (equilateral)

Keys C31

C30

C61

C32

P W

Polygons

B°

C35

C86

C36

C87

W W

A = Even No. of Sides

C88

A = Odd No. of Sides

A = Even No. of Sides

C38

C37

C89

C85

C12

C62

C39

R(4)

C90*

R1 P W

A = Odd No. of Sides

A = No. of teeth (3, 4,

6 or 8 only)

Multi Lobes C19

A 2

T’s

Duo Tees C59

A 2

A R

C21*

C20 A P

W C18 W

C15*

S P

A 2

W 2

C67*

C45* A

R P

A 2

C66* A

C92

C44* A

P W

A 2

R P

C17

C60

C91*

6 or 8 only)

P B

W 2

L’s C46*

C77*

P B

C79*

B B

C47*

A 2

C49*

B B 2

C84* A R

R P

B B 2

R W

R P

PP R WW

AA 2

C83*

C80*

R P

B B

C82*

R W

C48*

A 2

C81*

C78*

A 2

U’s C50* A

C68* A

B B 2

C72* B 2

A B

P R

C51* A

B 2

B R

P W

C76* A R

B 2

A R

B 2

C75* A

A P

B W

C74*

C73*

C71*

C70*

C69* A

B B 2

P S

B B 2

* Avoid excessive overhang by specifying shaped back-hole on AD_ and CD_ or use AN_ Die Buttons.

Locking Devices

Standard/ Alternate Locations

How to Order: 5 ADO 40 30 P16, W6.4, X20 9 ADR 100 35 P75, W50, X83

Custom Locations

Definitions: Standard Location is at 0°. Alternate Location is 90°, 180° or 270°. Alternate Locations are available at no additional charge.

Definition: Custom Location is any angle other than: 0°, 90°, 180° or 270°.

Single and Double Flats Single Flats: X2, X20, X80 Locking Devices X20 X80

X80

14.0 (mm) TYP.

X20

Headless Die Buttons: X20, X80, X50, X90 Body F Body F Body F Body F

08 3.5 22 9.5 45 20.5 76 35.5

10 4.0 25 11.0 50 23.0 85 40.0

13 5.5 32 14.0 56 26.0 90 42.5

270°

Locking Devices X50 X90

Die Button Bottom Top

Order Example: X20 - 90°

Order Example: X50 - 135°

Additional Flats*

16 20 7.0 8.5 38 40 17.0 18.0 63 71 29.5 33.5 100 47.5

Additional Flats 180°

Single Flats: X5, X50, X90

Code

90° Length From Cutting Edge

0°

Depth

X81 X82 X83 X84 X85 X86 X87 X88 X89

Depth

Length

Code

1.5 13 1.5 16 1.5 20 1.5 Full Length 2.5 13 2.5 16 2.5 20 2.5 Full Length Specify Dimensions

Dowel Slots: X0,* X4, X41 & X43

Dowel Slots

Depth

X91 X92 X93 X94 X95 X96 X97 X98 X99

Length

1.5 13 1.5 16 1.5 20 1.5 Full Length 2.5 13 2.5 16 2.5 20 2.5 Full Length Specify Dimensions

Dowel Slots: X1,* X7, X71 & X73

Locking Devices

Dowel

X0 * X4 X41 X43

3 3 4 6

Locking Devices X1* X7 X71 X73

Order Example: X0 - 180°

Dowel 3 3 4 6

Order Example: X71 - 135°

Dowel Slot F Dimension

for Headless Die Buttons Only Body X0/X1 X4/X7 X41/X71

X43/X73 Key Flats vs. Dowel Slots Maximum hole dimensions in die buttons were designed with key flats in mind. There are instances where, if using a dowel slot, the dowel hole could break into the relief. For this reason there are two ways to specify the location of the dowel. X0 (standard/alternate location) and X1

*Available on headless die buttons only 20

16-25

32-100

.5D 4.7

.5D 5.5

.5D 6.7

.5D .5D

5.2

6.0

7.2

.5D

6.2

7.0

8.2

.5D 1.0

.5D

Change Retainers Reversible Air Cylinder Type — For Ball Lock Punches

The BRAR Reversible Change Retainer is a unique air cylinder type change retainer that gives you the ability to change holepunching patterns quickly and easily. The BRAR holds the punch in two different locations: one, the NAAMS™ standard location; two, 12mm closer to the front of the retainer. (See drawings for holder configurations.)

BRAR For Heavy Duty Punches

This design allows a variety of punch configurations (e.g., right- and left-hand parts); the punch holder can be quickly and easily reversed, then changed back; and lead wires (attached to the control panel) show the on/off status of the cylinder.

US Patent# 7,204,181 B2 EU Patent# 1763423 JP Patent# 2007-519396

L H C

±0.01

Dowel hole (D=10~25) : 2–Ø6.0 (D=32, 40) : 2–Ø8.0

47.3

20.6

6.3

autoswitch

(R)

Loc. B

ØD

Punch holder is shown here 12mm closer to the front of the retainer. Please note the orientation of the ball when ordering shaped punches.

punch

The BRAR Reversible Change Retainer includes all necessary screws, dowels, the air cylinder, the autoswitch, and the fittings. The fittings supplied are for 6mm tubing and ¼” tubing. The metric fittings are blue, and the inch fittings are orange. Tubing is not included.

8 12

Retractable Length

The air cylinder can be removed and remounted 90° or 180° from the location shown. Recommended air pressure: 4.6–5.3 kgf/cm2 (65–75 PSI)

Loc. A ØD

Minimum pressure: 3.2 kgf/cm2 (45 PSI) Maximum pressure: 10.2 kgf/cm2 (145 PSI)

Punch holder is shown here in the NAAMS™ standard location.

How To Order: Quantity Catalog No.

Catalog Number Heavy Duty Code

Loc. A

Loc. B

Loc. A

Loc. B

Loc. A

Loc. B

BRAR 25

U Loc. A

Loc. B

Screw Size

BRAR

161

—

93.5

BRAR

172.5

—

100

M10

BRAR

177

—

104.5

M10

BRAR

191.5

—

32.5

20.5

113.5

M10

BRAR

206.5

—

123.5

M10

BRAR

260

100

112

152

M12

BRAR

264

100

112

156

M12

BRAR Reversible Change Retainers conform to NAAMS standard for Ball Lock Punch Change Retainers. TM

Change Retainers Air Cylinder Type — For Ball Lock Punches Engage or disengage punches in seconds Change Retainers are used where different hole patterns are required. Various hole patterns can be accomplished without the need for multiple dies. Different parts, such as right and left hand can be run in one die.

BRA For Heavy Duty Punches

Changing hole patterns takes only minutes, sometimes only seconds. A bar holding the punch in position is released to allow the punch to retract up far enough to avoid contact with the material.

L H E

C ±0.01 U F

0.01 A B±(Dowel Holes)

Change Retainer includes all necessary screws and dowels, air cylinder and fittings. The fittings supplied are for 6mm tubing and 1/4” tubing. The metric fittings are blue and the inch fittings are orange. Tubing is not included.

30° Dowel Hole (D=06 25) 2- 6.0 (D=32,40) 2- 8.0

Tubing Not Included

6.3 Air cylinder can be removed and remounted 90° or 180° from location shown Recommended air pressure is 450 – 520 kPa/cm2 (65 – 75 PSI) Minimum pressure: 315 kPa/cm2 (45 PSI) Maximum pressure: 1000 kPa/cm2 (145 PSI)

26.3 61

Punch

D 8

Note orientation of ball when ordering shape punches

Retractable Length

How To Order: Quantity

Catalog No.

BRA20

Catalog Number Heavy Duty

Code

Screw Size

BRA

10.0

172

114

BRA BRA

13 16

13.0 16.0

183

120

M10

BRA BRA

20 25

20.0 25.0

204

136

M10

BRA BRA

32 40

32.0 40.0

257

100

174

M12

BRA Change Retainers conform to NAAMS standard for Ball Lock Punch Change Retainers

Heavy Duty/Light Duty

Retainers

…The interchangeable retainer that is the industry standard • The in-line dowel guarantees precise punch-to-button alignment. You gain higher quality parts, longer punch life and drastically reduced downtime. • True-Position retainers eliminate hand fitting and cut mounting time by nearly 50%. Simply pull the retainer from its box and screw it to the die set. True Position retainers give you dimensional accuracy every time. • Shaped punches use the secondary dowel for precise alignment; round punches need only one. • The precision-ground ball hole assures perfect alignment of any punch shape—even if you replace the retainer. • Tapped ball release hole. • True Position adaptability can cut your retainer inventory in half.

A K S

0.13 0.01

G 0.13

0.01

B G 0.13 D H6

29°

0.01

BRT Heavy Duty

Slip Fit for 6.0 Dowel (2)

Slip Fit For 6.0 Dowel

CRT Light Duty

BRT = 41.0 CRT = 32.0

Backing Plug 6.3 Thick



TRUE POSITION Retainer includes: • 1 Ball • 1 Spring • 2 Screws • 2 Threaded Dowels • 1 Ball Release Screw

How to Order: Quantity Catalog No.

M8 Tapped Hole 2 Places

10 13

BRT10 CRT25

BRT conforms to NAAMS standard for Ball Lock Punch Retainer Catalog Number Heavy Light Duty Duty

Code

Screw Size

BRT BRT BRT BRT

CRT CRT CRT CRT

10 13 16 20

10.00 13.00 16.00 20.00

44.5 50.8 54.0 60.3

43.7 50.0 53.2 59.5

11.1 14.3 15.9 17.5

19.0 19.0 19.0 19.0

9.5 12.7 14.3 17.5

12.0 15.2 16.8 20.0

26.925 29.970 31.750 33.530

9.0 12.0 13.5 16.5

7.5 6.5 6.0 5.0

M8 M8 M8 M10

BRT BRT — BRT

CRT CRT CRT —

25 32 38 40

25.00 32.00 38.00 40.00

69.9 69.9 77.4 77.4

69.1 69.1 76.6 76.6

19.8 19.8 24.0 24.0

23.8 23.8 27.0 27.0

22.2 22.2 26.0 26.0

24.7 24.7 28.5 28.5

40.640 40.640 43.993 43.993

22.0 22.0 26.0 26.0

7.0 7.0 10.0 10.0

M12 M12 M12 M12

Retainers

A K±

with Backing Plate

BRTB True Position® Retainers come complete with an integrated, hardened backing plate. With all the features of the original True Position® Retainer, the BRTB satisfies the needs of applications where more bearing surface is desired. True Position® gives you true dimensional accuracy each and every time!

±0.01

Retainer sets include: • Ball • Spring • Screws • Dowels • Ball Release Set Screw • Posi-Loc Screw (BRTL & BRTBL only)

± X 0.01

B + G – 0.13

How to Order: Quantity Catalog No.

13 13

D H6

29°

BRTL

Heavy Duty

G +– 0.13

BRTB

0.13

+ 0.01 –

Slip Fit For 6.0 Dowel

Slip Fit for 6.0 Dowel (2)

BRTL =41.0 BRTBL

BRTB25 BRTL32

6.3 Backing Plate/Plug M8 tapped hole in two places for mounting metric urethane stripping unit to retainer.

Posi-Loc Retainers ™

with or without Backing Plate

Dayton’s Posi-Loc™ Positive Locking Mechanism is designed to eliminate “ball bouncing” in retainers. Bouncing can occur in ball lock retainers because of the impact generated from the new high strength steels—even when heavy-duty springs are used. The bounce typically does not affect the stamping operation at normal levels. However, in high-demand punching—especially when high strength, lighter weight steels are used—bouncing can have a negative effect on punching accuracy and tool life. The Dayton Posi-Loc™ locking feature is a modification to existing Dayton True Position® Retainers. It prevents the bounce with the help of an adjustable angled setscrew to create a positive lock against the punch by “locking” the retainer ball in position. Dayton Ball Lock Retainers with the Posi-Loc™ feature also allow punch replacement without disassembly of the die, thus making tool changeover quick and easy.

BRTL

Backing Plug

BRTBL

Backing Plate

The hardened backing plug acts as a head on the punch much like press fit punches, but actually produces more support for the load than a press fit punch of the same size. The backing plug is precision ground with the in-line dowel accurately located on the centerline of the punch. The hardened backing plate has the same function as the backing plug. That is to prevent the punch from sinking into the upper die on impact. Backing plates spread the load over a larger area for very demanding applications where extreme pressures are being exerted and you are looking for extra insurance to minimize sinking into the upper die.

Back Plate BRTB BRTB BRTB BRTB BRTB BRTB BRTB

Posi-Loc™ Back Back Plug Plate BRTL BRTBL BRTL BRTBL BRTL BRTBL BRTL BRTBL BRTL BRTBL BRTL BRTBL BRTL BRTBL

Code 10 13 16 20 25 32 40

D 10.00 13.00 16.00 20.00 25.00 32.00 40.00

A 44.5 50.8 54.0 60.3 69.9 69.9 77.4

B 43.7 50.0 53.2 59.5 69.1 69.1 76.6

G 11.1 14.3 15.9 17.5 19.8 19.8 24.0

K 19.0 19.0 19.0 19.0 23.8 23.8 27.0

BRTB & BRTBL conform to NAAMS standard for Ball Lock Punch Retainer

R 9.5 12.7 14.3 17.5 22.2 22.2 26.0

S 12.0 15.2 16.8 20.0 24.7 24.7 28.5

U 26.925 29.970 31.750 33.530 40.640 40.640 43.993

X 9.0 12.0 13.5 16.5 22.0 22.0 26.0

Y 7.5 6.5 6.0 5.0 7.0 7.0 10.0

Screw Size M8 M8 M8 M10 M12 M12 M12

Heavy Duty/Light Duty

Ultra-Compact Retainers

Single Ball Lock Compact Retainers Space-Saving, time-saving retainers for round punches and pilots • The industry’s smallest interchangeable retainer, so you can fit more holes into tight spaces. • Ultra-Compact retainers eliminate hand fitting and cut mounting time by nearly 50%. Simply pull the retainer from its box and screw it to the die set. • A single dowel in the hardened backing plug is all you need for perfect alignment. • Tapped ball release hole. • Also interchangeable with the True Position Retainer.

A S

R G

0.13

Fit more holes into tight spaces

DH 6 29° TYP.

How to Order:

NRT Heavy Duty

0.13

Quantity Catalog No.

23 15

TRT Light Duty

NRT10 TRT25

NRT = 41.0 TRT = 32.0

ULTRA COMPACT Retainer includes: • 1 Ball • 1 Spring • 2 Screws • 1 Threaded Dowel • 1 Ball Release Screw

Catalog Number Heavy Light Duty Duty

Slip Fit For 6.0 Dowel

Backing Plug 6.3 Thick

Code

Screw Size

NRT

TRT

10.00

38.5

40.6

11.1

19.0

9.5

NRT

TRT

13.00

41.7

47.9

14.3

19.0

12.7

9.5

NRT

TRT

16.00

43.3

51.6

15.9

19.0

14.3

9.5

NRT

TRT

20.00

47.5

57.9

17.5

19.0

17.5

11.0

M10

NRT

TRT

25.00

59.2

68.8

19.8

23.8

22.2

16.5

M12

NRT

TRT

32.00

59.2

68.8

19.8

23.8

22.2

16.5

M12

NRT

—

40.00

69.0

76.5

24.0

27.0

26.0

22.0

M12

Light Duty

35.0

M6 Screw Size

19.0

0.13

Retainer

0.01

9.0

Slip Fit for 6.0 Dowel (2) 8.0 R

11.1

0.13

8.0

37.5 11.1

0.01

0.13

6.0

29° 8.0 R 23.0

• Mounting space required to mount most retainers can be reduced by as much as 47%, eliminating interference problems. • For piercing tightly spaced holes up to 6, the TRN solves most mounting problems.

TRN06

0.01

Slip Fit for 3.0 Dowel

32.0

For Small Holes and Limited Space Applications

TRN06 Retainer includes: • 1 Ball • 1 Spring • 2 Screws • 2 Threaded Dowels • 1 Ball Release Screw

Backing Plug 6.3 Thick

How to Order:

M8 Tapped Hole 2 Places (see pg. 16)

Quantity Catalog No.

TRN06

Multi-Position™ Retainers For Ball Lock Punches

BRP Heavy Duty CRP Light Duty

Using two Type A backing plugs eliminates the need for dowels in the retainer.

Multi-Position retainers are easy to order. Simply specify BRP for Heavy Duty or CRP for Light Duty Ball Lock retainers followed by the catalog number, hole locations and hole sizes. (For more information, see How to Order example on the next page.) Order forms are available on request.

Backing Plugs

Datum

Dayton’s innovative Multi-Position retainers provide a simple, low-cost solution to building new dies. These retainers reduce the need for special detailing, save both design and build time.



TYPE A In-Line Dowel

TYPE B For Die Buttons

TYPE C Solid

Note: Looking at retainer from backing plug side.

The Type C solid backing plug is standard. However, as shown in the photo above left, you can use two Type A plugs with 6.0 diameter dowels for location. This eliminates the cost of dowel holes in the retainer.

6.3 Ref.

See page 29 to order Backing Plugs.

BRP = 41.0 CRP = 32.0

Die Button Retainers require detailed drawings.

Tapped Hole Under Dowel

Specify screw and dowel size and location.



M8 M10 M14 M14 M16 M20

Type

100

125

150

175

200

225

250

300

BRP

5060

5070

5080

5090

50100

50125

50150

50175

50200

50225

50250

50300

CRP

6060

6070

6080

6090

60100

60125

60150

60175

60200

60225

60250

60300

7080

7090

70100

70125

70150

70175

70200

70225

70250

70300

8080

8090

80100

80125

80150

80175

80200

80225

80250

80300

70 80 100 125 150 200

 Dowel Tapped Hole

7070

100100

100125

100150

100175

100200

100225

100250 100300

125125

125150

125175

125200

125225

125250 125300

150150

150175

150200

150225

150250 150300

200175

200200

200225

200250 200300

Ball Hole Locations

Alterations

90° BS 225° 180°

0°

Dowel Holes

±0.01

Plan View Screw Holes (from backing plug side) Component Holes

270°

Specify radial location in degrees counterclockwise from 0°.

16 13

±0.01

Special Size Punch Shape

Ball Hole Class

Radial Tolerance

Round

±5°

Shape

±0°5

Type

BRP

10 13 16 20 25 32 40

15 17 17 17 17 17 17

10 12 12 12 12 12 12

16 19 22 26 31 38 46

CRP

06 10 13 16 20 25 32 38

11.5 13 13 13 13 13 13 13

6 8 8 8 8 8 8 8

12 16 19 22 26 31 38 44

Ball Dia. D

H Backing Plug Dia.

Any amount of material can be removed from the sides of the retainer for a customer size. Edges are sawcut ±0.8

Clearance Holes

Clearance holes or tapped holes can be detailed or shown in the chart like the order example below. Holes are drilled through the retainer unless otherwise specified.

Space Requirements

Jackscrews make it easier to pull retainers off the dowels.

±0.13

Note: Class B provided unless otherwise specified.

M10

Standard Jackscrew Hole

Hole Locations From Datum

Tighter spacing can be achieved. When two or more plugs interfere, flats will be ground on the Backing Plugs.

Location ±0.3 Diameter +0.4 –0

The following alterations require detail drawings. Notches

Notches to clear other tooling can be added to any side of the retainer. Notches are sawcut ±0.8

Angles

Angles, like notches can be added to clear other tooling in the die. Angles are sawcut ±0.8

How to Order Retainer

Catalog No.

Special Size

 BRP  CRP

70175

A _________________ B _________________

Multi-Position Retainers Hole No.

1 2 3 4 5

Component Type

Size

DOWEL 10.0 S.F. S.H.C.S M10 BJR 16 CLEAR 33 JACKSCR. STD. S.F. = Slip Fit

Location

Ball Hole

X Axis

Y Axis

Location

Class

Backing Plug Type

13.0 35.0 53.0 108.0 25.0

–13.0 –13.0 –35.0 –27.0 –25.0

— — 90° — —

— — BB — —

— — C — —

Furnish the necessary information as indicated. Order forms for Multi-Position Retainers are available upon request. B

Datum

Y( ) X( ) A

X( ) Y( )

You must specify all dimensions from datum.

EZ Fit Retainer Inserts ™

Mfg. under US Patent# 6,679,147

BRI

Heavy Duty

+0 --0.01

B --0.01

+0 --0.01

Ball hole location radial tolerance ±0°5'

BRI = 35.0

Each insert comes complete with wire cutting instructions that show recommended dimensions and tolerances for optimum performance. Wire cutting instructions are also available online at www.daytonprogress.com/EZFit

8°

Type

BRI

Punch Hole Dia. D 10 13 16 20 25 32 40

Code 10 13 16 20 25 32 40

A 27.5 33.0 36.4 40.7 46.0 53.2 61.4

B 16.0 19.5 23.0 27.5 33.0 40.0 48.0

K 10.89 12.26 11.06 9.88 9.42 8.92 8.54

How to Order: Qty. Catalog No.

BRI 13

Retainer Accessories Catalog Numbers/Sizes BACKING PLUGS Single Hole Retainers

Heavy Duty

Multi-Position Retainers

TRT

TRN

Dowel

Ball

Standard Spring

Extra Heavy Duty Spring

Booster Spring

Retainer Drill Bushing

268976

269018

269026

268372

Type B*

Type C

Standard

Optional

Standard

268488

—

266086

268534

—

266094

268542

—

266108

268569

—

266116

268577

—

266124

268585

—

266132

268593

—

268488

—

266086

268372

268534

266159

266094

268542

266167

266108

268569

266175

266116

268577

266183

266124

268585

266191

266132

268453

266205

—

268518

—

266078

NRT

CRT

Ball Release Screw

Type A

BRT

Light Duty

Socket Head Cap Screw

268836 10 574552 M8x45

268399 268402

574597 M10x50

268968 M4x12

260037 6x20

268844 12

268933

269034

269042

268429

268437 574694 M12x50

268445

574538 M8x35

268399 268402

574589 M10x40

268968 M4x12

260037 6x20

268828 8

268909

—

268429

268437 574635 M12x40

268445 —

574511 M6x35

268984 M3x15

574651 3x20 260037 6x20

268801 6

268895

—

268275

*Clearance hole is 0.3 larger than the Max. R for Ball Lock CD_. See chart bottom of page 14, Standard Alterations.

The Key to Increased Productivity is Jektole Engineered Clearance Universal Jektole Components EJECTOR PINS Overall Length Pin Diameter Head Diameter Head Thickness SPRINGS Outside Diameter Free Length SCREWS Screw Size Screw Length

L D H T D L D L

J2M 28.0 0.43 1.2 0.8 J2M 2.1 60.3 J2M M2.6 5

J3M 35.0 0.68 1.8 1.2 J3M 2.4 60.3 J3M M3 5

J4M 49.4 1.04 2.4 1.6 J4M 3.3 81.0 J4M M4 5

J6M 49.0 1.47 3.0 1.6 J6M 4.3 76.2 J6M M5 5

J9M 56.5 2.26 4.0 2.4 J9M 5.0 68.9 J9M M6 6

J12M 56.5 3.05 4.8 2.4 J12M 7.0 65.1 J12M M8 6

J2M 6 10 1.3 32 87

J3M 6 10 2.0 38 87

J4M 10 10 3.0 41 84

J6M 13 13 4.0 41 84

J9M J12M 20 23 20 23 6.0 7.2 41 41 84 70

Jektole Data ®

Jektole® Components Punch

Set Screw

Spring

Side Hole H

Jektole Design Limits DIMENSION Min. Shank Dia. (Light) Min. Shank Dia. (Heavy) Min. Point Dia. Max. Point Lgth. Max. Shank Lgth.

D D P S

Pin Jektole Pin Rc 44-48

.25R

D L

19.0 L

Punch Puller Removes ball lock punches in three quick steps…

Remove and replace ball punches in minutes Dayton Punch Pullers speed and simplify the task of removing ball lock punches from retainers. You no longer have to improvise with vise grips or other tools that can slip from the punch, making removal difficult and sometimes hazardous.

Slide Punch Puller over the shank.

Rotate the built-in wrench until tight.

Insert release tool and pull down.

Made of high grade alloy steel, Dayton Punch Pullers are heat treated and precision machined for long, reliable service. Available in shank sizes from 06 to 32. Dayton Punch Pullers will save you time and money

Built-in wrench tightens collett

Heat treated high grade alloy for long life

T-Grip for strong pulling or twisting action

Thin wall construction for easier punch access

Shim Plates

Clearance Holes (5) 1.8 or 4.8 0.13

Shank Diameter

Max. Point Length

L Approx.

818402

818429

818437

100

818445

100

818453

100

818461

110

818488

110

818526

Precision collett grips punch shank securely

Catalog Number

Set of 7

Ball Release Tools 1.8 (Soft)

4.8 (Rc55)

URSP1018 URBP1048

URSP1318 URBP1348

URSP1618 URBP1648

URSP2018 URBP2048

URSP2518 URBP2548

URSP3218 URBP3248

Angle Tip (for all retainers)

Cat. No. 818038

Straight Tip (for all retainers)

Cat. No. 818046

Threaded Tip (for True Position Retainers)

Cat. No. 269999

Urethane Strippers Strip-Shape Urethane Strippers assure positive s tripping and they guard against punch failure by dampening punch vibration by gripping the punch point. The closed end design holds thin stock flat during the stripping cycle, reducing the potential of rejected parts.

Type

Made from specially formulated urethane resins, these rugged strippers are guaranteed to meet your need for clean, fast, precise stripping action—with all types of punches. Because of Dayton’s unique curing agent, Strip-Shape urethane provides greater load bearing capacity than ordinary urethanes. Lot-to-lot pressure ratings are also much more consistent.

Push on.

USM O.D. I.D.

Closed end conforms to punch shape Punch shape in end of stripper.

Strip-Shape strippers hold stock flat.

Material can be pulled upward when using tube-type strippers. Die Shoe

Retainer

Air Hole

I.D.

1.6

06-10

3.2

13-32

6.3

Urethane Stripper

Punch

Die Button

Air Hole

I.D.

O.D.

Catalog Number

45 53 71

Pressure at Deflection of 3.0

6.5

9.5

USM-06-45 USM-06-53 USM-06-71

1324 1079 686

2256 1863 1079

— 2354 1765

45 53 71

USM-08-45 USM-08-53 USM-08-71

1471 1324 981

2207 1961 1618

— 2942 2648

45 53 56 71

USM-10-45 USM-10-53 USM-10-56 USM-10-71

1716 1422 1422 1128

2795 2452 2452 2010

— 3187 3187 2697

45 53 56 71

USM-13-45 USM-13-53 USM-13-56 USM-13-71

2109 1471 1471 1275

3334 2354 2354 1961

— 3432 2942 2452

O.D.

Catalog Number

45 53 56 71

I.D.

Pressure at Deflection of 3.0

6.5

9.5

USM-16-45 USM-16-53 USM-16-56 USM-16-71

2354 2158 2158 1814

3825 3531 3531 2942

— 4511 4511 3825

45 53 71

USM-20-45 USM-20-53 USM-20-71

2452 2158 1618

3923 3629 2942

— 5590 4658

45 53 71

USM-25-45 USM-25-53 USM-25-71

9317 7355 4904

14318 11572 8336

— 15985 13485

Urethane Hardness: 95 ± 5 Shore A Max. Recommended Deflection: 15% of Overall Length. (Pressure Ratings shown in Newtons)

How to Order: Qty. Catalog No.

10 USM-08-71

Urethane Stripping Units Fits retainers with tapped dowel holes only, such as DAYTON retainers: ART, ARTS, BRT, CRT.

Pressure at Deflection of Catalog Number

Urethane Strippers UHM 3 D

D L

43 52 63 72

1060 900 720 570

1820 1650 1450 1280

— 0 2170 1860 1610

UHM13-43 UHM13-52 UHM13-63 UHM13-72

43 52 63 72

1700 1460 1170 930

2850 2610 2320 2080

—0 3410 2910 2500

UHM16-43 UHM16-52 UHM16-63 UHM16-72

43 52 63 72

2310 1990 1590 1270

3900 3560 3150 2810

—0 4640 3980 3440

UHM20-43 UHM20-52 UHM20-63 UHM20-72

43 52 63 72

2900 2500 2000 1590

4900 4470 3950 3420

—0 5820 5000 4330

UHM25-43 UHM25-52 UHM25-63 UHM25-72

43 52 63 72

4440 3810 3050 2420

7520 6860 6050 5390

—0 8780 7680 6780

UHM32-43 UHM32-52 UHM32-63 UHM32-72

43 52 63 72

6840 5880 4700 3740

11390 10450 9310 8370

—0 13300 11640 10280

UHM38-52 UHM38-72

52 72

9480 5950

19330 11630

29720 18160

UHM40-43 UHM40-52 UHM40-63

43 52 63

10100 8650 6890

20190 17300 13780

—0 25960 20670

UHM10-43 UHM10-52 UHM10-63 UHM10-72

d2 1.6

3.0

Urethane Hardness: 95 ± 5 Shore A Max. Recommended Deflection: 15% of Overall Length. (Pressure Ratings shown in Newtons)

Backing Plates UBP

Retaining Plates URP

G 11.5 4.5R

8R 0.3 0.1

Slot allows units to fit various mfg’s retainers.

d Catalog No. Back Plate Ret. Plate

UBP, URB Set EDP No.

UBP10

URP10

13.0

28.0

748579

UBP13

URP13

15.5

31.0

748587

UBP16

URP16

18.0

32.9

748595

UBP20

URP20

20.5

34.8

748609

UBP25

URP25

24.0

39.8

748617

UBP32

URP32

31.0

41.3

748625

UBP38

URP38

36.0

45.0

748633

UBP40

URP40

36.0

45.0

748641

How to Order: Qty. Catalog No.

12 UHM-16-63 12 748595

Set consists of: Backing Plate, Retaining Plate and M8 x 20 Socket Head Cap Screw.

UBP, URP and UHM conform to NAAMS standard for Urethane Strippers and Backing/Retaining Plate Set.

Surface Treatments and Coatings Some catalog products can be coated to increase hardness, reduce galling, and improve wear and/or corrosion resistance. These coatings and treatments are available for M2 and PS4 material. DayTride® (XN)—a low-cost surface application that treats all exposed surfaces. Ideal for punches and die buttons. Provides high dimensional stability. Approx. hardness: RC73. DayTiN® (XNT)—applied via PVD (physical vapor deposition). Provides extreme hardness (hard as carbide) and excellent lubricity when used with a lubricant. Not recommended for stainless steel, copper, or nickel. Approx. hardness: *Vickers 2300. DayTAN™ (XAN)—ultra-hard, high-aluminum PVD coating. Absorbs shear stress and provides high temperature resistance. Ideal for HSLA, dual phase, and TRIP steels. Approx. hardness: *Vickers 3400.

* Vickers used when RC exceeds 80.

+.020 LL +.020 -.005 -.005

Shear Angles

A A°°

For Round Punches Only

+.020 LL +.020 -.005 -.005 +.020 LL +.020 -.005 -.005

90° 90°

XS19

Nail Point

XS20

A° A° +.020 LL +.020 -.005 -.005 L +.020 -.005

90° 90° 0°

+.020 LL +.020 -.005 +.020 -.005 -.005 L +.020 -.005

L +.020 -.005 +.020 LL +.020 -.005 -.005

Simply add the alteration code shown next to the drawings, and the angle desired, to your punch catalog number. Tolerance on all angles is ±15 minutes.

Specify: Quantity Product Alteration

5 BJB 20 100 PS4 XS23 A3°

90° 90° 90° 0° 0° 0°

A ° A A°°° A

Double Shear

For your reference standard head flat and dowel locations are at 0°. For ball lock punches the standard ball seat location is at 90°.

How to Order:

A A°° A°

+.020 +.020 LL +.020 -.005 -.005 -.005 L +.020 -.005

XS22

0°

.04 .04

A°

XS23

Shear Angles are also available on Classified Shapes, but are available as special order only.

A A°° A°

Conical

For Round & Shape Punches

A A°°

.04 .04

Chamfer

XS21

0° 0°

90°

.04

90° 0°

Single Shear

A° A°° A

0°

Shown as reflected view.

L +.020 -.005 33

Global leader in providing fabrication and stamping solutions

Form 920M

4/13

www.daytonprogress.com

a MISUMI Group Company

DAYStrip Stripping System

Durable Self-contained

New!

Long life, high stripping force, and solid quality make DAYStrip the ideal stripper. Three different sizes are available to fit most Dayton Progress retainers. DAYStrip strippers can be ordered semifinished (blanks) to be finished by customer.

Superior Holding Strength

strip DAY

Flat or Shaped Surface

Global leader in providing fabrication and stamping solutions

DAYStrip

Views looking down E 90° (Standard) X2

Views looking down

45°

B F

K B

.5 ± .10313

Specify

Specify angle when ordering.

Specify

0°

L2 2

0°

180°

K OD A OD Angle A may be defined in 15° steps

Angle may be defined in 15° steps

180°

15°

Max angle 15°

15°

Max angle 15°

45°

Hub/ Stroke 8

90° (Standard) X2

H2 H

L2 H1

H1 H2 H

Hub/ Stroke 8

.1 03 13 .5 ±N

Additional shapes on request; Point larger than shank is not available.

Clearance 0.1 mm / per side

R=G

Stripper Area

Clearance 0.1 mm / per side Stripper Area

Punch Length 80 90 80 90 90 100

Retainer ART/ARTS ART/ARTS CRT CRT BRT/BRTBS BRT/BRTBS (Blank)

H 45 45 45 45 45 55

H1 56.3 66.3 56.3 66.3 56.3 66.3

L1 19 19 19 19 19 19

L2 min. 22 32 22 32 22 32

The L2 blank length of 35 and 45 mm can be shortened upon request.

Urethane D 10 13 16 20 25 32 38 40

Type UU 10 UU 13 UU 16 UU 20 UU 25 UU 32 UU 38 UU 40

HOW TO ORDER

Example: UU 13

Three types of DAYStrip strippers are available

DAYStrip Type Max UBG_A UBF_A UBE_A Stroke • 8 • 8 • 8 • 8 R=G • 8 2 • 8

Deflection Size 20 x 32 25 x 32 28 x 32 32 x 32 40 x 32 45 x 32 52 x 32 52 x 32

Force N 1579 2246 2713 3345 5710 3630 5260 5260

8 Deflection in KN

Additional shapes on request; Point larger than shank is not available.

(Blank)

6 4 2 0

Max Travel in mm ⌀ 10 ■ ⌀ 20×32

⌀ 13 ■ ⌀ 25×32

⌀ 16 ■ ⌀ 28×32

⌀ 32 ■ ⌀ 38 ■ ⌀ 45×32 ⌀ 52×32

⌀ 40 ■ ⌀ 52×32

⌀ 20 ■ ⌀ 32×32

⌀ 25 ■ ⌀ 40×32

Stripper Body Shank Diameter D 10 13 16 20 25 32 38 40

UBG_A UBF_A UBE_A

A 42 48 52 60 70 74 84 84

B 2 2 2 2 2 2 2 2

C 27.00 29.97 31.75 33.53 40.64 41.14 44.49 44.49

F 56 62 66 73 83 95 95 95

OD 33 38 43 50 60 68 77 77

K 16 20 23 30 40 45 50 50

M 22 27 32 36 46 50 54 54

E 9 9 9 9 9 9 9 9

Force N 1579 2246 2713 3345 5710 3630 5260 5260

Assembly Type UBG_A with Shape D 10 13 16 20 25 32 38 40

Type UBGXA UBGXA UBGXA UBGXA UBGXA UBGXA UBGXA UBGXA

Range P 2.10 – 9.97 4.50 – 12.97 6.00 – 15.97 8.00 – 19.97 10.00 – 24.97 12.50 – 31.97 14.00 – 37.97 14.00 – 39.97

Type UBG_A UBG_A UBG_A UBG_A UBG_A UBG_A UBG_A UBG_A

Shape Min. W Max. P/G 2.10 – 9.97 4.50 – 12.97 6.00 – 15.97 8.00 – 19.97 10.00 – 24.97 12.50 – 31.97 14.00 – 37.97 14.00 – 39.97

L2 35 35 35 35 35 35 35 35

L2 min.* 22 22 22 22 22 22 22 22

Type UBF_A UBF_A UBF_A UBF_A UBF_A UBF_A UBF_A UBF_A

Shape Min. W Max. P/G 2.10 – 9.97 4.50 – 12.97 6.00 – 15.97 8.00 – 19.97 10.00 – 24.97 12.50 – 31.97 14.00 – 37.97 14.00 – 39.97

L2 45 45 45 45 45 45 45 45

L2 min.* 32 32 32 32 32 32 32 32

Type UBE_A UBE_A UBE_A UBE_A UBE_A UBE_A UBE_A UBE_A

Shape Min. W Max. P/G 2.10 – 9.97 4.50 – 12.97 6.00 – 15.97 8.00 – 19.97 10.00 – 24.97 12.50 – 31.97 14.00 – 37.97 14.00 – 39.97

L2 45 45 45 45 45 45 45 45

L2 min.* 32 32 32 32 32 32 32 32

Assembly Type UBF_A with Shape D 10 13 16 20 25 32 38 40

Type UBFXA UBFXA UBFXA UBFXA UBFXA UBFXA UBFXA UBFXA

Range P 2.10 – 9.97 4.50 – 12.97 6.00 – 15.97 8.00 – 19.97 10.00 – 24.97 12.50 – 31.97 14.00 – 37.97 14.00 – 39.97

Assembly Type UBE_A with Shape D 10 13 16 20 25 32 38 40

Type UBEXA UBEXA UBEXA UBEXA UBEXA UBEXA UBEXA UBEXA

Range P 2.10 – 9.97 4.50 – 12.97 6.00 – 15.97 8.00 – 19.97 10.00 – 24.97 12.50 – 31.97 14.00 – 37.97 14.00 – 39.97

Specify L2 when ordering

Bronze-Graphite Insert UBGX

Bronze-Graphite Insert L2 = 35 D 10 13 16 20 25 32 38 40

Type UBGX UBGX UBGX UBGX UBGX UBGX UBGX UBGX

Range P 2.10 – 9.97 4.50 – 12.97 6.00 – 15.97 8.00 – 19.97 10.00 – 24.97 12.50 – 31.97 14.00 – 37.97 14.00 – 39.97

Type UBG_ UBG_ UBG_ UBG_ UBG_ UBG_ UBG_ UBG_

Shape Min. W Max. P/G 2.10 – 9.97 4.50 – 12.97 6.00 – 15.97 8.00 – 19.97 10.00 – 24.97 12.50 – 31.97 14.00 – 37.97 14.00 – 39.97

L2 35 35 35 35 35 35 35 35

L2 min. 22 22 22 22 22 22 22 22

Type UBF_ UBF_ UBF_ UBF_ UBF_ UBF_ UBF_ UBF_

Shape Min. W Max. P/G 2.10 – 9.97 4.50 – 12.97 6.00 – 15.97 8.00 – 19.97 10.00 – 24.97 12.50 – 31.97 14.00 – 37.97 14.00 – 39.97

L2 45 45 45 45 45 45 45 45

L2 min. 32 32 32 32 32 32 32 32

HOW TO ORDER

Example:

UBGR 13 P10.0 W5.0 L2 25** ** L2: Bronze-Graphite Insert shorter than standard (L2 Min. Note minimum lengths)

UBFX

Bronze-Graphite Insert L2 = 45 D 10 13 16 20 25 32 38 40

Type UBFX UBFX UBFX UBFX UBFX UBFX UBFX UBFX

Range P 2.10 – 9.97 4.50 – 12.97 6.00 – 15.97 8.00 – 19.97 10.00 – 24.97 12.50 – 31.97 14.00 – 37.97 14.00 – 39.97

HOW TO ORDER

Example:

UBFB 13 L2 45

Retainer/Stripper Combinations Retainer Type CRT CRT BRT BRT ART/ARTS ART/ARTS

Punch Lengths 80 90 90 100 80 90

Order UBG_ UBF_ UBG_ UBF_ UBG_ UBF_

Stripper Insert with Part Surface L2 min L2 min

Contoured stripper inserts are available in lengths of 35 and 45 mm. L2 L2

L2 35 45 35 45 35 45

The insert is manufactured to specifications in your CAD file or drawing/print. The maximum angle is 15°. Note the minimum lengths.

Assemblies & Ordering Information Ball Lock

A rotation of the cutting shape to the outer Ball Seat shape of the bronze-graphite insert can be ordered as a special item based on 30° Ball Seat Ball Seat your drawing or print. Standard angles are available in 15° steps. Intermediate angles are also possible.

Punch BS BS BS BS BS BS

0° 15° 30° 45° 60° 75°

DAYStrip X2 X5 X5 X5 X5 X5

0° 15° 30° 45° 60° 75°

30°

Ball Seat

90° 105° 120° 135° 150° 165°

Ball Seat

HOW TO ORDER

Example: DAYStrip: UBGCA 1675°C81 P6.0 W5.5 A2 B1 PP2.57 WW2.5 X5 120° L2 22 Ball Seat Punch: BPC 16 1990 M2 C81 P6.0 W5.5 A2 B1 PP2.57 WW2.5 BS 120°

30°

Ball Seat

HOW TO ORDER

Ball Seat

Punch BS BS BS BS BS BS

Ball Seat

Example: 30° DAYStrip: UBGCA 16 C81 P6.0 W5.5 A2 B1 PP2.57 WW2.5 X2 90° L275°22 Ball Seat Ball Seat Punch: BPC 16 1990 M2 C81 P6.0 W5.5 A2 B1 PP2.57 WW2.5

Ball Seat

30°

Ball Seat

HOW TO ORDER

All angles are defined for reflected views of the punch. The head flat of the DAYStrip aligns with the ball seat. If a different angle is defined, the outer shapeBallofSeatthe bronzegraphite insert rotates with the shape.

Ball Seat

30°

Ball Seat

DAYStrip X2 X5 X5 X5 X5 X5

Example: DAYStrip: UBGCA 16 C81 P6.0 W5.5 A2 B1 PP2.57 WW2.5 X5 165° L2 22 Punch: BPC 16 1990 M2 C81 P6.0 W5.5 A2 B1 PP2.57 WW2.5 BS 165°

Punch BS BS BS BS BS BS

90° 105° 120° 135° 150° 165°

180° 195° 210° 225° 240° 255°

DAYStrip X2 X5 X5 X5 X5 X5

Punch BS BS BS BS BS BS

180° 195° 210° 225° 240° 255°

270° 285° 300° 315° 330° 345°

DAYStrip X2 X5 X5 X5 X5 X5

270° 285° 300° 315° 330° 345°

30°

Key Flat

30° 30°

Key Flat

HOW TO ORDER

30°

All angles are defined for reflected views of Key Flatis the punch. The head flat of the DAYStrip 90° to the key flat of the punch. If a different angle is defined, the outer shape of the Flat bronze-graphite insert rotates with theKeyshape.

0°

30°

30° 30°

Key Flat

30°

HOW TO ORDER

Key Flat

30°

Key Flat

Example: DAYStrip: UBFCA 16 C81 P6.0 W5.5 A2 B1 PP2.57 WW2.5 X5 300° L2 22 Punch: APC 16 1990 M2 C81 P6.0 W5.5 A2 B1 PP2.57 WW2.5 X5 30° 30°

A rotation of the cutting shape to the outer Key Flat Key Flat shape of the bronze-graphite insert can be ordered as a special item based on your drawing or print. Standard angles are available in 15° steps. Intermediate angles Key Flat Key Flat 30° are also possible.

30°

Key Flat

3 Example: 30° DAYStrip: UBFCA 16 C81 P6.0 W5.5 A2 B1 PP2.57 WW2.5 X2 270° L2 22 Punch: APC 16 1990 M2 C81 P6.0 W5.5 A2 B1 PP2.57 WW2.5 30°

Key Flat

30°

Press Fit

Key Flat

30°

Key Flat

30°

30° 30°

HOW TO ORDER

Key Flat

30°

Example: DAYStrip: UBFCA 16 C81 P6.0 W5.5 A2 B1 PP2.57 WW2.5 X5 120° L2 22 Punch: APC 16 1990 M2 C81 P6.0 W5.5 A2 B1 PP2.57 WW2.5 X5 210°

30°

Key Flat

30°

Punch X2 X5 X5 X5 X5 X5

0° 15° 30° 45° 60° 75°

DAYStrip X2 270° X5 285° X5 300° X5 315° X5 330° X5 345°

www.daytonprogress.com

Punch X2 X5 X5 X5 X5 X5

90° 105° 120° 135° 150° 165°

DAYStrip X2 X5 X5 X5 X5 X5

0° 15° 30° 45° 60° 75°

Punch X2 X5 X5 X5 X5 X5

180° 195° 210° 225° 240° 255°

DAYStrip X2 90° X5 105° X5 120° X5 135° X5 150° X5 165°

Punch X2 X5 X5 X5 X5 X5

270° 285° 300° 315° 330° 345°

DAYStrip X2 180° X5 195° X5 210° X5 225° X5 240° X5 255°

Dayton Progress Corporation

New!

Inserts

Inch & Metric

Cost-effective. Innovative, New Design

EZ Fit Ball Lock Retainer Inserts ™

Dayton EZ Fit™ Ball Lock Retainer Inserts give you the ability to reconfigure and custom-make retainers inhouse as die specifications change. The unique singlepiece teardrop shape, combined with both a straight and an angled wedge side, holds your ball lock punch securely in place. EZ Fit™ Inserts reduce costs and downtime—and simplify tooling changeover.

A Simpler, Better Way

Global leader in providing fabrication and stamping solutions

Mfg. under U.S. Patent No. 6,679,147

I INCH

Build New or Modify Existing Retainers— Quickly & Easily Dayton EZ Fit™ Inserts provide a simple, low-cost solution to building new dies because the inserts utilize a revolutionary design that assures a positive, rigid, and more accurate fit than other inserts on the market.

+.0000 --.0005

+.0000

B --.0005

HRI

Heavy Duty

+.0000 --.0005

Ball hole location radial tolerance ±0°5'

LRI

Light Duty HRI = 1.375 LR I = 1.000

8°

Heavy Duty Type

HRI

Punch Hole Code A Dia. D 0.3750 37 1.0630 0.5000 50 1.3190 0.6250 62 1.4570 0.7500 75 1.6040 0.8750 87 1.7320 1.0000 100 1.8700 1.2500 125 2.1260

0.6250 0.7500 0.9000 1.0600 1.1950 1.3200 1.5700

0.3882 0.5250 0.4698 0.4202 0.4182 0.4111 0.3951

0.4375 0.5625 0.7500 0.8750 1.0700 1.1950 1.3200

0.3125 0.3125 0.3125 0.3125 0.3125 0.3125 0.3125

Light Duty Type

LRI

Punch Hole Code A Dia. D 0.2500 25 0.7750 0.3750 37 0.9000 0.5000 50 1.1200 0.6250 62 1.2500 0.7500 75 1.4700 0.8750 87 1.6000 1.0000 100 1.7200

1 Day HOW TO ORDER

Specify:

Qty.

Example:

5 12

Type

Code

HRI 37 LRI 62

One side of the insert is cut at an 8° angle to create a wedge shape that—when combined with the teardrop shape— assures that the insert and retainer fit together as a single unit. (See cutaway.) EZ Fit™ Inserts are also ideal for repairing or making engineering changes. When changes occur— and the location(s) of the punches in the die set change(s)—new or reconfigured retainers are required. In-house modification can slow the changeover process; often requires specialized equipment and knowledge; and the integrity of the original retainer can be compromised. Now—with the help of the all-new Dayton EZ Fit™ Ball Lock Retainer Insert—building new or repairing/ retrofitting existing retainers can be simplified and completed in-house at a fraction of the cost of replacing existing retainers!

M METRIC

In-house Modifications Dayton EZ Fit™ Retainer Inserts can be used to change hole locations in Multi-Position™ Retainers, thus allowing reuse of existing retainers. The process is quick, easy, effective, and far less expensive than part replacement costs. To retrofit, simply wire cut the hole to the specified size. Wire cut EDM instructions included with each insert, and are available at www.daytonprogress.com/EZFit

Tighter Tolerances. Optimum Performance. Dayton EZ Fit™ Inserts are designed to assure tighter, more precise tolerances than other retainer inserts. The EZ Fit™ unique teardrop shape provides a single, tightly secured receptacle for the punch. One side of the piece (the flat side) is cut at an 8° angle to create a wedge shape. The hole in the retainer is wire cut to create a snug fit.

Wire Cut EDM

B --0.01

+0 --0.01

BRI

Heavy Duty

Ball hole location radial tolerance ±0°5'

CRI

Light Duty BRI = 35.0 CRI = 25.0

8°

Heavy Duty Type

A BRI

+0 --0.01

Punch Hole Code Dia. D 10 10 13 13 16 16 20 20 25 25 32 32 40 40

27.5 33.0 36.4 40.7 46.0 53.2 61.4

16.0 19.5 23.0 27.5 33.0 40.0 48.0

10.89 12.26 11.06 9.88 9.42 8.92 8.54

19.60 24.80 28.40 31.60 36.20 41.40 48.70

11.10 15.60 19.00 22.00 27.00 32.40 40.00

7.90 7.90 7.90 7.90 7.90 7.90 7.90

Light Duty

Type

CRI

Punch Hole Code Dia. D 06 06 10 10 13 13 16 16 20 20 25 25 32 32

Light Duty discontinued. Some sizes available. Call for availability.

1 Day HOW TO ORDER

Specify:

Qty.

Type

Code

Example:

5 12

BRI CRI

13 25

Dayton Progress Corporation 500 Progress Road P.O. Box 39 Dayton, OH 45449-0039 USA Dayton Progress Portland 1314 Meridian St. Portland, IN 47371 USA Dayton Progress Canada, Ltd. 861 Rowntree Dairy Road Woodbridge, Ontario L4L 5W3 Dayton Progress, Ltd. G1 Holly Farm Business Park Honiley, Kenilworth Warwickshire CV8 1NP UK Dayton Progress Corporation of Japan 2-7-35 Hashimotodai Sagamihara-Shi, Kanagawa-Ken 229-1132 Japan Dayton Progress GmbH Im Heidegraben 8 Postfach 1165 61401 Oberursel/Ts., Germany Dayton Progress Perfuradores Lda Zona Industrial de Casal da Areia Lote 17 Cós, 2460-392 Alcobaça, Portugal Dayton Progress SAS 105 Avenue de l’Epinette BP 128 Zone Industrielle 77107 Meaux Cedex, France Dayton Progress Czech sro Hala G Pražská 707 CZ-294 71 Benátky nad Jizerou Czech Republic

Global leader in providing fabrication and stamping solutions

Form 8067 11/06

Inch & Metric.

Dayton Progress is now offering a full line of “standard” form punches and die buttons that deliver a wide range of piercing and extruding applications. These 37 new point configurations are available on all Dayton Progress round punches— Versatile, Kommercial, Ball Lock, TuffPunch®, and VersaPlus®. Instead of ordering as “specials,” these new form punches and die buttons can be ordered with a simple “W” designator. (See Ordering Information inside.) No drawings are required.

Punches

37 New Point Configurations for Round Punches & Die Buttons

More piercing and extruding applications

Global leader in providing fabrication and stamping solutions

www.daytonprogress.com

*200 Series Form Punches ±.0005

LA ±.001

Type

202

Type

±.001

264

“P” is the point dimension of the product shown in the applicable product catalog. The “P” dimensions are not shown below. When “P” = “D,” shank tolerance applies.

201

212

LA PP

RF=(PP/2)

233

RL PP

RP RL + RP MUST BE <= (P - PP) /2

202

213

PP RL

RP MUST BE <= (P - PP) /2

RF=(PP/2)

234 PP

203

RL RP

221 PP

PP RP MUST BE <= (P - PP) /2

LA RL

244

204

PP RF=(PP/2) RP

223 PP

PP RP

RP MUST BE <= (P - PP) /2

264

PK PP

211

224

RK + RL MUST BE <= (PK - PP) /2

RF=(PP/2)

HOW TO ORDER

Specify:

Qty. Type

Example: 2 5

VPW KJW

Code

37 50

2030 B375

Steel

W Shape

Radii

W203 W202

P.1875 P.4000

PP.1250 PP.3500

LA2.875 LA3.4375

RP.020 RL.031

Angle

Alterations

XNT XH.610

See catalogs for available alterations on round product.

Definitions and Applications The punch points shown above can be used for a variety of piercing, forming, and fabricating operations. The following definitions and applications provide general guidelines for selecting the shape(s) that work best in your operation.

Dimple— a type of embossing (producing a threedimensional image or design) that produces a small, usually round, protrusion from the stock. No cutting action is involved.

1-19, 5 Days

Extrude— a secondary operation on a perforated hole designed to produce a flange around the hole. Extruding is often used to increase the lateral bearing surface of the hole or to develop enough length for tapping the hole.

*See our web site for current/additional shapes. For shapes not shown, detailed prints must be included with the order.

*400 & 600 Series Form Punches LA ±.001

±.0005

Type

401

P ±.001

Type

601

“P” is the point dimension of the product shown in the applicable product catalog. The “P” dimensions are not shown below. When “P” = “D,” shank tolerance applies.

401

601

611

RF=(P/2)

LA AP

402

602 RL

612

PP RP

LA AP

603

404

621 RF

PP RL

RP LA

RS BB AP

444

PK PP RB

RL RK

HOW TO ORDER

Specify: Qty. Type Code

Example: 2 3

TPXF 62 B425 CPW 25 1990

Steel W Shape

Radii

Angle

Alterations

W404 P.5000 PP.2500 LA3.950 RL.0600, RP.03200 AP42.0 W601 P19.500 XBR21.500,LL89.750

See catalogs for available alterations on round product.

1-19, 5 Days

Countersink—

Draw— the process of

Coin— a permanent

the process of enlarging and/or beveling the side of a hole to allow a screw head or other device to be sunk below the surface of the hole. Countersinking has a wide range or applications, and can be faster and more reliable using a punch rather than traditional methods.

thinning and stretching the stock into a cup shape. The stock is held flat under pressure while applying a radius-edge cavity.

deformation (thickening and/or thinning of the stock). Coining operations require heavy tonnage and pressure. Most stenciling is a coining operation.

*See our web site for current/additional shapes. For shapes not shown, detailed prints must be included with the order.

*700 & 800 Series Form Punches ±.0005

LA ±.001

Type

821 ±.001

“P” is the point dimension of the product shown in the applicable product catalog. The “P” dimensions are not shown below. When “P” = “D,” shank tolerance applies.

701

712

802 RF

702

LA RP

713

811

703

LA AP AP

714

704

812

PP RF

RS RP

RP LA

LA AP

711

821

801

HOW TO ORDER

Specify:

Qty.

Example: 4 6

Type

DWW VPWP

Code

71 75425

Steel

W Shape

W701 W801

P3.250 P.3750

LA4.0625

Radii

Angle

Alterations

AP39.5 AN60.0

1-19, 5 Days

See catalogs for available alterations on round product.

Stake— a coining operation that is typically used to permanently assemble stamped parts to other parts. The staking process usually consists of deformation of surfaces around a perforated hole, tab, or shaft.

Emboss— the process of creating a threedimensional image or design. Embossing is often used for “raised letter” identification marking.

Projection— a permanent deformation of the stock that results in a projected cylinder. Projected surfaces are used as a contact point for assembly welding or as a locating pin for a mating part.

*See our web site for current/additional shapes. For shapes not shown, detailed prints must be included with the order.

Die Buttons and Ordering Information Dayton Die Buttons are available for all the Form Punches shown in this brochure, i.e., round punches designated as standard “X” shaped punches. When ordering, please refer to your individual product catalog, then change the “X” designator to a “W.” Die Buttons are available as headed or headless with a counterbore relief, or as headed or headless with a tapered relief.

Type

910

AN° PP

RF *B

(Land Length)

LA (Land Length)

930 PP

PP LA

LA *B

(Land Length)

.010/.020” Fillet

933

931

(Land Length)

.010/.020” Fillet

920 PP

*B (Land Length) will be per catalog standard, unless XB is ordered. O.A.L. will be held to LL tolerance, i.e., ±.001.

(Land Length)

910

1-19, 5 Days

935

HOW TO ORDER

Specify:

Qty.

Type

Code

Steel

W Shape

Example:

KDW

100

W935

.50

.625

.15

.05

.03

AN°

Alterations

XNT

See catalogs for available alterations on round product.

Ordering Information (punches) Dayton Progress Form Punches are available on Versatile, Kommercial, Ball Lock, TuffPunch®, and VersaPlus® round punches, i.e., those designated as standard “X” shaped punches, as shown in Dayton product catalogs. When ordering, please refer to your individual product catalog, then change the “X” designator to a “W.” In addition, specify other dimensions, as shown in the example below. Specify alterations, if applicable. The shapes shown inside are standard, but are not the only shapes Dayton provides. Others are available with a detailed drawing attached to the order. Check daytonprogress.com for the latest standard shapes.

www.daytonprogress.com

Form Punches are available on standard punch blanks as shown in the individual Dayton product catalogs. Form Punches other than those are available as specials. Drawings (prints) are required. HOW TO ORDER

P LA L

Qty. Type 2 VPW

1322

Shape W201

P.1875

2.235

PP.125

See catalogs for available alterations on round product.

Dayton Progress Corporation

Dayton's Posi-Loc™ Positive Locking Mechanism is designed to eliminate "ball bouncing" in retainers. Bouncing can occur in ball lock retainers because of the impact generated from the new high strength steels—even when heavy-duty springs are used. The bounce typically does not affect the stamping operation at normal levels. However, in high-demand punching—especially when high strength, lighter weight steels are used—bouncing can have a negative effect on punching accuracy and tool life. The Dayton Posi-Loc™ locking feature is a modification to existing Dayton True Position® Retainers. It prevents the bounce with the help of an adjustable angled setscrew to create a positive lock against the punch by "locking" the retainer ball in position. Dayton Ball Lock Retainers with the Posi-Loc™ feature also allow punch replacement without disassembly of the die, thus making tool changeover quick and easy.

® True

Position®

and the True Position Shapes are registered trademarks of Dayton Progress Corporation.

True Position® Single Punch Retainers (Inch and Metric)

Ball Lock Retainers

Posi-Loc True Position Retainers with & without Backing Plates ™

Global leader in quality metal fabrication and stamping tools a MiSUMi Group Company www.daytonprogress.com

Backing Plugs

Backing Plates

The hardened backing plate has the same function as the backing plug. That is to prevent the punch from sinking into the upper die on impact. Backing plates spread the load over a larger area for very demanding applications where extreme pressures are being exerted and you are looking for extra insurance to minimize sinking into the upper die.

Back Plate

Code

HRTL HRTL HRTL HRTL HRTL HRTL HRTL

HRTBL HRTBL HRTBL HRTBL HRTBL HRTBL HRTBL

37 50 62 75 87 100 125

.3750 .5000 .6250 .7500 .8750 1.0000 1.2500

1.75 2.00 2.12 2.38 2.50 2.75 2.75

1.72 1.97 2.09 2.34 2.47 2.72 2.72

.438 .562 .625 .688 .688 .781 .781

.750 .750 .750 .750 .750 .938 .938

.38 .50 .56 .69 .75 .88 .88

.47 .60 .66 .79 .85 .97 .97

1.060 1.180 1.250 1.320 1.400 1.600 1.600

.354 .472 .532 .650 .728 .866 .866

.295 .256 .236 .197 .197 .276 .276

Screw Size

Inch

Back Plug

A K ±.005

±.0004

⁄16 -18 ⁄8 -16 3 ⁄8 -16 3 ⁄8 -16 3 ⁄8 -16 1 ⁄2 -13 1 ⁄2 -13 3

X ±.0004

G ±.005 B G ±.005

D 29°

Retainer sets include: ● Ball ● Spring ● Screws ● Dowels ● Ball Release Set Screw ● Posi-Loc Screw

Qty. Code

Example: 23 13

Back Plug BRTL BRTL BRTL BRTL BRTL BRTL BRTL

HRTBL BRTL

37 25

Back Code D A B G K R S Plate BRTBL 10 10.00 44.5 43.7 11.1 19.0 9.5 12.0 BRTBL 13 13.00 50.8 50.0 14.3 19.0 12.7 15.2 BRTBL 16 16.00 54.0 53.2 15.9 19.0 14.3 16.8 BRTBL 20 20.00 60.3 59.5 17.5 19.0 17.5 20.0 BRTBL 25 25.00 69.9 69.1 19.8 23.8 22.2 24.7 BRTBL 32 32.00 69.9 69.1 19.8 23.8 22.2 24.7 BRTBL 40 40.00 77.4 76.6 24.0 27.0 26.0 28.5

Slip Fit for .1875 Dowel on 37, .2500 for others

HRTL =1.625 HRTBL

.250 Backing Plate/Plug

A K±

U 26.925 29.970 31.750 33.530 40.640 40.640 43.993

9.0 7.5 12.0 6.5 13.5 6.0 16.5 5.0 22.0 7.0 22.0 7.0 26.0 10.0

Screw Size M8 M8 M8 M10 M12 M12 M12

0.13 ±0.01

Metric

Specify:

±.0004

Slip Fit for .250 Dowel (2)

HRTL

HOW TO ORDER

± X 0.01

G +– 0.13 B + G – 0.13

D H6

29°

BRTBL conforms to the NAAMS Standard for Ball Lock Punch Retainers. TM

U BRTL

Slip Fit for 6.0 Dowel (2)

+ 0.01 –

Slip Fit For 6.0 Dowel

BRTL =41.0 BRTBL

6.3 Backing Plate/Plug M8 tapped hole in two places for mounting metric urethane stripping unit to retainer.

DAYTON PROGRESS CORPORATION ● 500 Progress Road ● P.O. Box 39 ● Dayton, OH 45449-0039 Telephone: 937-859-5111 ● Fax: 937-859-5353 ● www.daytonprogress.com Form 8083 5/12

●

USA

Dayton Thread Form Punch & Die Button Units offer you a single-step method for punching and forming threads. Dayton Thread Form works by punching the hole, lancing the material, and cutting a helical spiral in the material to form the proper thread helix for the desired type of metal screw. Thread Form creates a complete self-locking fastening system that holds the screws more tightly with metal tension—thereby reducing vibration, cutting assembly costs, and increasing productivity.

Single-step, in-die process provides exceptional holding power.

Punch & Die Button Units

For Type A, B, AB, & C Metal Screws

Form Thread

Thread Form Punch & Die Button Units

Cost-eﬀective. Creates superior self-locking system.

Global leader in providing fabrication and stamping solutions www.daytonprogress.com

Thread Size

6 - 18 8 - 15 10 - 12 12 - 11 14 - 10 20 - 9

6 - 20 8 - 18 10 - 16 12 - 14 1 4 / - 14 5 16 / - 12

Material Thickness

Max. Minor Dia.Of Screw

Pitch (Ref.)

TYPE “A” SCREWS .020 - .030 .0556 .102 .025 - .040 .0667 .123 .030 - .045 .0833 .133 .035 - .054 .0909 .162 .038 - .060 .1000 .185 .050 - .060 .1111 .234 TYPE “B” AND “A B” SCREWS .020 - .030 .0500 .104 .020 - .030 .0556 .122 .020 - .030 .0625 .141 .030 - .040 .0714 .164 .030 - .040 .0714 .192 .030 - .040 .0833 .244 TYPE “C” SCREWS (MACHINE SCREWS) .010 - .020 .0313 .118 .010 - .020 .0313 .144 .015 - .025 .0417 .163 .010 - .020 .0313 .170 .020 - .030 .0500 .218 .020 - .030 .0556 .276

6 - 32 8 - 32 10 - 24 10 - 32 1 4 / - 20 5 16 / - 18

Minimum Form Dia. .276 .306 .352 .406 .442 .556 .208 .296 .374 .400 .400 .552 .290 .324 .370 .348 .478 .490

The Thread Form Punch and Die Button Unit cuts a helical spiral in the metal that matches the thread (helical groove) of the applicable metal screw, as

HOW TO ORDER

shown above. Use the descriptions and dimensions shown in the drawing below and in the charts to determine the product numbers. Minimum form diameter (reference) Material thickness Approx. 1.25 x pitch plus material Pitch thickness

Pitch

Minor diameter of screw (pitch dia. of a type “C” screw)

Specify:

Qty

Example: 12 12 6

Type

LFS6-18 KFP10-12 KWX 250 P.104

Metric Conversion All screw sizes are shown in inch dimensions. Most metric sheet metal screws, however, are standard inch sizes converted into millimeter dimensions. If screws cannot be found in metric sizes, the equivalent inch sizes can be used.

Ordering Information Screw Type

Screw Size 6 - 18

*Thread Form Set Kommercial Ball Lock LFS6-18 KFS6-18

Thread Form Punch Ball Lock Kommercial LFP6-18 KFP6-18

Thread Form Die Button Ball Lock Kommercial LFM6-18 KFM6-18

Thread Form Pierce Punch KWX 250 P.104

D Dia. 3 8 /

8 - 15

LFS8-15

KFS8-15

LFP8-15

KFP8-15

LFM8-15

KFM8-15

KWX 250 P.120

1 2

10 - 12

LFS10-12

KFS10-12

LFP10-12

KFP10-12

LFM10-12

KFM10-12

KWX 250 P.128

1 2

12 - 11

LFS12-11

KFS12-11

LFP12-11

KFP12-11

LFM12-11

KFM12-11

KWX 250 P.156

5 8

14 - 10

LFS14-10

KFS14-10

LFP14-10

KFP14-10

LFM14-10

KFM14-10

KWX 250 P.180

5 8

20 - 9

LFS20-9

KFS20-9

LFP20-9

KFP20-9

LFM20-9

KFM20-9

KWX 250 P.231

3 4

/ / / /

6 - 20

LFS6-20

KFS6-20

LFP6-20

KFP6-20

LFM6-20

KFM6-20

KWX 250 P.107

3 8

8 - 18

LFS8-18

KFS8-18

LFP8-18

KFP8-18

LFM8-18

KFM8-18

KWX 250 P.120

1 2

10 - 16

LFS10-16

KFS10-16

LFP10-16

KFP10-16

LFM10-16

KFM10-16

KWX 250 P.138

1 2

12 - 14

LFS12-14

KFS12-14

LFP12-14

KFP12-14

LFM12-14

KFM12-14

KWX 250 P.158

5 8

1 4

/ - 14

LFS1/4-14

KFS1/4-14

LFP1/4-14

KFP1/4-14

LFM1/4-14

KFM1/4-14

KWX 250 P.188

5 8

5 16

/ - 12

LFS5/16-12

KFS5/16-12

LFP5/16-12

KFP5/16-12

LFM5/16-12

KFM5/16-12

KWX 250 P.241

3 4

6 - 32

LFS6-32

KFS6-32

LFP6-32

KFP6-32

LFM6-32

KFM6-32

KWX 250 P.115

3 8

8 - 32

LFS8-32

KFS8-32

LFP8-32

KFP8-32

LFM8-32

KFM8-32

KWX 250 P.141

1 2

10 - 24

LFS10-24

KFS10-24

LFP10-24

KFP10-24

LFM10-24

KFM10-24

KWX 250 P.160

1 2

10 - 32

LFS10-32

KFS10-32

LFP10-32

KFP10-32

LFM10-32

KFM10-32

KWX 250 P.167

5 8

1 4

/ - 20

LFS1/4-20

KFS1/4-20

LFP1/4-20

KFP1/4-20

LFM1/4-20

KFM1/4-20

KWX 250 P.213

5 8

5 16

/ - 18

LFS5/16-18

KFS5/16-18

LFP5/16-18

KFP5/16-18

LFM5/16-18

KFM5/16-18

KWX 250 P.272

3 4

*The complete Thread Form Set consists of 1 Form Punch, 1 Pierce Punch, and 1 Die Button. Products can be ordered in sets or as individual parts.

/ / / /

/ / / / / / / /

Form Punches LFP Light Duty Ball Lock D / 32 x 45˚

Countersink

Form Punch Ball Lock Press Fit Thread Shank Dia. D Shank Dia. D Head Dia. H Thickess T Size Hole Dia. Relief Dia. C Sink Dia. 6 - 18 .1045 .116 .188

KFP Kommercial

.3748/.3746

H +.--.000 010 D

2.158 2.154

010 T +.--.000

Pierce Punch Relief

3 16

.5005/.5002

5 8

3 16

2.166 2.156

0.31 0.25

1 2

Countersink

.4998/.4996 Pierce Punch Relief

.3755/.3752

.6248/.6246

Pierce Punch Hole +. 0005 --.0000

.6255/.6252

3 4

1 4

6 - 20

.1075

.120

.193

6 - 32

.1155

.125

.208

8 - 15

.1205

.136

.217

8 - 18

.1205

.136

.217

8 - 32

.1415

.156

.255

10 - 12

.1285

.141

.231

10 - 16

.1385

.150

.250

10 - 24

.1605

.172

.289

10 - 32

.1675

.187

.302

12 - 11

.1565

.166

.282

12 - 14

.1585

.170

.286

14 - 10

.1805

.191

.325

/ - 14

.1885

.201

.340

1 4

/ - 20

.2135

.234

.385

20 - 9

.2315

.242

.418

/ - 12

.2415

.250

.436

/ - 18

.2725

.281

.492

1 4

.7498/.7496

.7505/.7502

7 8

1 4

5 16 5 16

Reflected View

Die Buttons

LFM Light Duty Ball Lock LFM Ball Lock

KFM Kommercial KFM Kommercial

Kommercial Dia. D

Thread Size 6 - 18

P Dia. .108

R Dia. .141

.3748/.3746

.3758/.3755

6 - 20

.111

.141

6 - 32

.118

.136

8 - 15

.125

.166

8 - 18

.125

.166

8 - 32

.144

.156

10 - 12

.134

.173

10 - 16

.142

.173

10 - 24

.164

.177

10 - 32

.171

.188

12 - 11

.162

.196

12 - 14

.162

.196

14 - 10

.187

.228

/ - 14

.192

.228

1 4

/ - 20

.218

.234

20 - 9

.238

.281

/ - 12

.245

.281

/ - 18

.277

.290

Reflected View

Ball Lock Dia. D

.4998/.4996

+.001 P --.000

.5008/.5005

+.001 --.000

0.31 0.25

0.942 0.937

1.191 1.187

.6248/.6246

.6264/.6260

1 4

1/ x 32

45°

R± .010

1/ x 32

R± .010

45°

.7498/.7496

.7514/.7510

5 16 5 16

Pierce Punches

60˚

Q Ref.

KWX 2 /2" 1

Thread Size 6 - 18

Pierce Punch P Dia. Q Dia. .104 .188

6 - 20

.107

.193

6 - 32

.115

.208

8 - 15

.120

.217

8 - 18

.120

.217

8 - 32

.141

.255

10 - 12

.128

.231

10 - 16

.138

.250

10 - 24

.160

.289

10 - 32

.167

.302

12 - 11

.156

.282

12 - 14

.158

.286

14 - 10

.180

.325

/ - 14

.188

.340

1 4

/ - 20

.213

.385

20 - 9

1 4

.231

.418

/ - 12

.241

.436

/ - 18

.272

.492

5 16 5 16

1-5 Days

Options Thread Form Punch & Die Button Units

Inverted Form For design flexibility, an inverted form is available. Simply specify “Inverted Form” on your order. Material Thickness If thicker material is used, the area can be coined in a previous station in the die to thin the material. Coining hardens the material, and affects tool life.

Form Punch

Applications of 200,000+ For larger runs, it is recommended that a keyhole shape be punched in a previous C54 A A 2 station. The keyhole shaped P insert eliminates the wear created W from the lance during the forming 2 W operation. A Dayton Progress C54 standard punch and die button shape is used. The table below shows the keyhole dimensions and the die button clearance for each of the thread sizes. For additional information on dimensions and tolerances, refer to the Dayton Progress Ball Lock and Kommercial catalogs—both available on line.

Die Button

Dayton Thread Form Punch & Die Button Units (available in sets or as individual parts) offer you a single-step, in-die method for punching and forming threads. Dayton Thread Form Units offer many features and beneﬁts over regular hole-tapping systems: N

6 - 18

.190

.104

.030

*Die Button Clearance 0.003

8 - 15

.213

.120

.032

0.004

10 - 12

.240

.128

.035

0.005

12 - 11

.281

.156

.036

0.005

14 - 10

.311

.180

.038

0.006

20 - 9

Screw Size

.396

.231

.040

0.006

6 - 20

.175

.107

.030

0.003

8 - 18

.208

.120

.030

0.003

10 - 16

.256

.138

.031

0.003

12 - 14

.279

.158

.033

0.003

/4 - 14

.315

.188

.033

0.003

/16 - 12

.397

.241

.035

0.003

6 - 32

.203

.115

.028

0.003

8 - 32

.233

.141

.028

0.003

10 - 24

.265

.160

.030

0.003

10 - 32

.258

.167

.028

0.003

/4 - 20

.346

.213

.030

0.004

/16 - 18

.413

.272

.030

0.004

1 5

Pierce Punch

* Clearances shown are based on 5% per side of the recommended stock thickness for the screw size listed. For other thickness, see the chart at the top of p. 2.

N N

Fast and easy method for creating a self-locking fastener Utilizes metal tension to lock screws in place Provides excellent holding power against vibration Eliminates the risk of cross-threading Finished part utilizes single screw in assembly—eliminates the need for bolts

Cuts assembly costs, increases productivity

Wide range of applications

Dayton Progress Corporation 500 Progress Road P.O. Box 39 Dayton, OH 45449-0039 USA Dayton Progress Portland 1314 Meridian St. Portland, IN 47371 USA Dayton Progress Canada, Ltd. 861 Rowntree Dairy Road Woodbridge, Ontario L4L 5W3 Dayton Progress Mexico, S. de R.L. de C.V. Access ll Number 5, Warehouse 9 Benito Juarez Industrial Park Querétaro, Qro. Mexico 76130 Dayton Progress, Ltd. G1 Holly Farm Business Park Honiley, Kenilworth Warwickshire CV8 1NP UK Dayton Progress Corporation of Japan 2-7-35 Hashimotodai Sagamihara-Shi, Kanagawa-Ken 229-1132 Japan Dayton Progress GmbH Im Heidegraben 8 Postfach 1165 61401 Oberursel/Ts., Germany Dayton Progress Perfuradores Lda Zona Industrial de Casal da Areia Lote 17 Cós, 2460-392 Alcobaça, Portugal Dayton Progress SAS 105 Avenue de l’Epinette BP 128 Zone Industrielle 77107 Meaux Cedex, France Dayton Progress Czech sro Hala G Pražská 707 CZ-294 71 Benátky nad Jizerou Czech Republic

Global leader in providing fabrication and stamping solutions

Form 970 09/09

WedgeLock retainers, available from Dayton Progress, are designed for applications where the quick interchangeability of ball lock is desired but conditions demand greater accuracy and rigidity.

www.daytonprogress.com

WedgeLock™ Precision Retaining Systems Product Applications

The Dayton WedgeLock™ Precision Retaining System utilizes a unique wedge-shaped locking mechanism to hold punches and matrixes in place more rigidly and accurately than conventional ball lock systems, yet allows tools to be changed without disassembling the die. Dayton’s WedgeLock™ system has a wide range of applications in the metal stamping, forming, and fabricating industries.

Positive Locking Mechanism Opposing Angled Planes

Ball Lock retainers—the accepted industry standard when quick interchangeability is desired—have some limitations due to the “slipfit” design of the mechanism and the amount and type of contact with the retainer. The WedgeLock™ design provides maximum contact between the punch and the wedge, as shown in the drawing in the left-hand column and the enhanced cutaway at the bottom.

Available system components include: Multi-Position and Single Position Retainers (bases); Punches (Jektole®, regular, blade, blanks, and pilots); and Matrixes (including blanks). WedgeLock™ systems are available in a variety of configurations—standard or custom-designed— and include combination retainers that accommodate WedgeLock™, Ball Lock, and headed punches.

The opposing angled planes of the WedgeLock™ system offer more surface contact and create a positive “lock” against the wall of the retainer. This positive lock minimizes lateral deflection, maintains the accuracy and rigidity of the punch, and allows punch replacement without disassembling the die.

Ordering Information

Flexibility

When ordering a retainer base (single or multi-position), you are asked to specify the size and shape of the wedge and hole types and sizes. On multi-position retainers, you are asked to specify all dimensions from the datum on both the X and Y axes. Base alterations are also available on multi-position retainers. For additional information, see p. 4. Details for specifying wedge locations and determining space requirements are also shown in the drawings and charts on p. 4. Punches and matrixes can be ordered as part of a single or multi-position WedgeLock™ system. Catalog pages contain specific instructions on how to order individual products. In addition, all punch and matrix pages include drawings and engineering charts which show product shapes, dimensions, materials, and other information. You are asked to specify quantity, type, shank and length codes (for example), and other applicable data.

Dayton Progress Corporation

The Dayton WedgeLock™ system can be incorporated into both single-hole or multi-hole retaining systems. In addition, the WedgeLock™ system can be used equally well in applications in which round punches or blade punches are used. Because of its unique design flexibility, the WedgeLock™ system, offers manufacturers a precision hold on the punch, plus the ability to quickly change out the tool. The WedgeLockTM Precision Retaining System is protected under US patents #6,182,545 and #6,669,399. Foreign patents applied for. ©2004 Dayton Progress Corporation. All Rights Reserved.

www.daytonprogress.com

Contents WedgeLock™ Retainers WRP Multi-Position Retainers

WedgeLock™ Pilots 4

WPT Pilots

Regular

WR__ Single Position Retainers

Round Shank / Blade Type

WRT

WRX WRO WRR WRK

WPA Pilots

Positive Pick-Up

Press Fit & WedgeLock™ Matrixes & Blanks

WedgeLock™ Punches

KD__ Headless Matrix WD__ Headless w/Seat Matrix KH__ Headed Matrix

Standard Shapes

Round / Shape

WJ__ Jektole® Punches

Round / Shape

KD__ Headless Matrix Blank 10 WD__ Headless w/Seat Matrix Blank KH__ Headed Matrix Blank WP__ Regular Punches

Round / Shape

WB__ Blade Punches

Round / Shape

WJB & WPB Punch Blanks

WedgeLock™ Alterations Punches/Matrixes

Retainer alterations are available only on Multi-Position Retainers. For additional information, see p. 4.

All products with wedge seat are standard for 1.375 thick retainers. Other thicknesses must be specified at time of order.

Jektole® /Regular

www.daytonprogress.com

Dayton Progress Corporation

WedgeLock Multi-Position Retainers TM

Space Requirements B

��

�

D 18/25 31/37 50/62 75/87/100 125/150/ 162/175

Type

WRP

View from the backing plate side. (WedgeLockTM is available only in backing plate style)

.250 backing plate

* Note: Extreme pressure is exerted on the wall and retainer, and the area immediately adjacent to the wedge is vulnerable to movement. To avoid fracture or an unsafe “lock,” keep tooling outside the indicated “Safe Zone.” Double the "Safe Zone" to outside edges of the retainer.

WL 225˚

Note: Radial location of wedge will determine alignment of shape for punch.

0˚

180˚

Location = ±0º1'

Hole Reference Re Datum Point Dowel Holes ±.0002 Screw Holes ±.005 Component Holes ±.0002

1.375

270˚

Specify radial location in degrees counter-clockwise from 0°.

B .340 .360 .400 .520 .655

�

90˚

Wedge Locations

A .735 .715 .755 .815 .875

Specify screw and dowel size and location.

��

��(Specify)��

� �

�

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See page 6 & 7

�

See bottom of page 7

Special shapes per print

HOW TO ORDER Specify: Qty. Example: 2

Code WRP

AxB 3070

Special Size (optional) 3.00 x 6.50

Multi-Position™ Retainers Hole No. 1 2 3 4 5 6 7

Component Type Size 5/16 S.F.* Dowel 5/16 S.H.C.S WPR 62 Clear .25 WBX 100 WBO 125 Jackscr. Std.

Location X Axis Y Axis .375 – .375 1.000 – .375 1.250 –1.000 1.500 – .3125 3.000 –1.625 5.000 –1.8125 5.625 – .500

Wedge Hole Loc. Style

270°

.4500

.3750

—

90° 180°

X O

1.005 1.260

— .3750

— —

*Slip Fit

TYPE

WRP

2.00 2.75 3.00 4.00 6.00 8.00

2.50 2025

2.75 2027 2727 3027

3.00 2030 2730 3030

Standard Alterations Standard Jackscrew Hole Jackscrews make it easier to pull retainers from the dowels.

��

Special Size Any amount of material can be removed from the sides of the retainer for a custom-size retainer. Edges are saw cut ±0.3.

Dayton Progress Corporation

��

3.25 2032 2732 3032

3.50 2035 2735 3035

Clearance Holes Clearance holes or tapped holes can be detailed as shown in the order form.

3.75 2037 2737 3037

Holes are drilled through the retainer, unless otherwise specified. Location ±.010 Diameter +.030 +.040

4.00 2040 2740 3040 4040

5.00 2050 2750 3050 4050

6.00 2060 2760 3060 4060 6060

7.00 2070 2770 3070 4070 6070

8.00 2080 2780 3080 4080 6080 8080

9.00 2090 2790 3090 4090 6090 8090

10.00 2010 2710 3010 4010 6010 8010

12.00 2012 2712 3012 4012 6012 8012

The following alterations require detailed drawings: Notches Notches to clear other tooling can be added to any side of the retainer. Notches are saw cut ±.03. Angles As with notches, angles can be added to clear other tooling in the die. Angles are saw cut ±.03.

www.daytonprogress.com

WedgeLock Single Position Retainers TM

Type

WRT

� �

��

HOW TO ORDER Specify: Qty. Type D Code P (or P&W) Example: 4 WRX 87 P.885 3 WRR 62 P.500, W.345* * Note G=.6075

��

�

WedgeLockTM Single Position Retainer sets include:  1 Wedge  1 Backing Plate  4 Screws  2 Threaded Dowels  3 Backing Plate Screws

�

��

Type

WRX/O/R/K

�

��

Shape Cavity

+ .0008 + .0005 + .0005 – .0000

��

�

��

� �

+ .0010 + .0007

, M1.25

��

�

Round Cavity

��

For Pointed Punches WJ_ & WP_, see pages 6-7 Hole Reference Re Punch Hole Dowel Holes ±.0002 Screw Holes ±.005

��

�

View from the backing plate side. (WedgeLockTM is available only in backing plate style)

��

� —

�

��

�

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�

��

�

��

� �

� � �

�

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For Blade Punches WB_, see page 7

Round Shank Style Retainer for WJ_ and WP_ Punches Product Code

WRT

D .5000 .6250 .7500 .8750 1.0000 1.2500 1.5000

L1 .750 .812 .875 1.000 1.062 1.250 1.500

Other sizes available on request.

L 2.062 2.125 2.312 2.500 2.625 3.000 3.500

W 1.750 1.875 2.000 2.250 2.375 2.500 3.000

H .562 .625 .688 .750 .812 .875 1.031

J .438 .500 .562 .625 .688 .875 1.000

K 1.000 1.000 1.125 1.125 1.188 1.375 1.500

F .6250 .6875 .7500 .8750 .9375 1.0000 1.1875

N .1250 .1250 .2500 .3125 .3125 .3125 .3750

Mounting Screws (4) 5/16 - 18 5/16 - 18 5/16 - 18 3/8 - 16 3/8 - 16 3/8 - 16 1/2 - 13

Blade Punch Style Retainer Product Code

WRX WRO WRR WRK

Basic Cavity 50 62 75 87 100 125 150

Min. P .2500 .5101 .6351 .7601 .8851 1.0101 1.2601

Other shapes and sizes available per print.

www.daytonprogress.com

Max. Shape P/G .5100 .6350 .7600 .8850 1.0100 1.2600 1.5100

Min. Shape W* .1250 .1250 .1875 .1875 .2500 .2500 .2500

L1 .750 .812 .875 1.000 1.062 1.250 1.500

L 2.062 2.125 2.312 2.500 2.625 3.000 3.500

*.250W recommended minimum to maintain maximum wedge strength.

W 1.750 1.875 2.000 2.250 2.375 2.500 3.000

H .562 .625 .688 .750 .812 .875 1.031

J .438 .500 .562 .625 .688 .875 1.000

K 1.000 1.000 1.125 1.125 1.188 1.375 1.500

F .6250 .6875 .7500 .8750 .9375 1.0000 1.1875

N .1250 .1250 .2500 .3125 .3125 .3125 .3750

Mounting Screws (4) 5/16 - 18 5/16 - 18 5/16 - 18 3/8 - 16 3/8 - 16 3/8 - 16 1/2 - 13

Dayton Progress Corporation

�

WedgeLock Jektole Punches TM

HOW TO ORDER

��

�

Example: 6

Type

WJ_

�

Steel: A2, M2, RC 60-63 + .0005

.0005 P to D

Round P – .0000 Shape P, W ± .0005

WJX

.001 P to D

Shank D .3750 .4375 .5000 .6250 .7500 .8750 1.0000 1.2500 1.5000

B .75 .75 .75 .75 .75 .75 .75

WJL

WJR P

.020R

Round

Point Length B* A .50 .50 .50

WJO

D= +.0002 +.0004 D>1.00= +.0002 +.0006

C 1.00 1.00 1.00 1.00 1.00 1.00 1.00

1.25 1.25 1.25 1.25 1.25 1.25

1.50 1.50 1.50 1.50

Min. XP .158 .158 .158 .235 .300 .350 .400 .450 .450

Range P .187- .3749 .187- .4374 .250- .4999 .375- .6249 .500- .7499 .562- .8749 .625- .9999 .625-1.2499 .750-1.4999

* Point lengths must leave a minimum shank length of 1.50

Min. XW .158 .158 .158 .235 .235 .235 .235 .281 .281

180°

0° 270°

Standard Alterations See p. 11 for additional ordering instructions.

�

Material / Tolerances

Steel

90°

Note: The standard location of a wedge is 0° or perpendicular to the P axis.

��

P (or P&W) D L Code Dimension WJX 37 C225 P.204

Specify: Qty. Type

��

WJH

P W

WJK

WJJ

R (Specify)

±.005

P P --2

Std.

W --2

Shape L Jektole® Min. Max. 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 Group W P/G .187- .3750 J6 .187- .4375 225 J6 .187- .5000 J6 250 .250- .6250 J9 275 300 325 350 375 400 425 450 475 500 525 550 575 600 625 650 .312- .7500 J9 .312- .8750 J9 .312-1.0000 J9 .312-1.2500 J12 675 700 .312-1.5000 J12 See Standard Alterations on page 11 for minimum XP & XW limits.

Jektole Components ��

��

Pin Extension

.06

.01 Fillet

� ��

�

� �

��

�

.75 �

�

Perforating punch-to-matrix clearances in metal stamping dies have been universally expressed as a percentage of stock thickness, and for clarity should be articulated as percent per side (∆=clearance per side). Standard practice has called for ∆ 5%, and is commonly known as “regular clearance.” Regular clearance has been applied almost universally to all applications involving the perforation of ferrous materials.

Dayton Progress Corporation

DIMENSION Std. Shank Dia.

Point Hole Dia. Shank Hole Dia. Pin Extension Keeper Key No.

C E

J12

.3750 .4375 .5000

J9 .6250 .7500 1.0000 .063 .094 .172 .221 .060 .060 920053

1.250 and larger .125 .275 .060 *

* Keeper Key not available

�

Jektole® Design Limits

�

The Engineered Clearance

Standard Jektole® Data

Jektole, the Engineered Clearance, is approximately twice regular clearance, i.e., ∆ 10-12%. This means greater productivity, improved maintenance, and a better return on your tooling investment. In addition, clearances of up to ∆ 50% are not uncommon with some hard materials. Clearance tests have been performed by Dayton Progress to prove that increasing the clearance does not lessen hole quality— a common thought by some designers and engineers. Dayton clearance tests do, in fact, prove that the Jektole Engineered Clearance provides many advantages and benefits.

DIMENSION Min. Shank Dia. Min. Point Dia. Max. Point Lgth.

D P B

J6 .344 .158 1.620

J9 .422 .235 1.620

J12 .552 .281 1.620

J9 2.220 .089 .156 .094 J9 .216 3.030 2.000 J9 1/4-28 .250

J12 2.220 .120 .188 .094 J12 .270 2.560 2.500 J12 5/16-24 .250

Universal Jektole® Components EJECTOR PINS Overall Length Pin Diameter Head Diameter Head Thickness SPRINGS Outside Dia. Free Length Pressure SCREWS Screw Size Screw Length

L D H T D L Lbs. D L

J6 1.940 .058 .120 .062 J6 .167 3.000 1.500 J6 #10-32 .190

www.daytonprogress.com

WedgeLock Regular Punches TM

HOW TO ORDER

Type

Example: 9

.5R

WP_ +.06 B –.00

+.020 –.000

Steel: A2, M2, RC 60-63

WPX ��

.001 P to D

D= +.0002 +.0004

WPO ��

WPR ��

�

WPL ��

A B C D .50 .75 .50 .75 1.00 .50 .75 1.00 1.25 .75 1.00 1.25 .75 1.00 1.25 .75 1.00 1.25 .75 1.00 1.25 .75 1.00 1.25 .75 1.00 1.25 1.25 1.25

1.50 1.50 1.50 1.50 1.50 1.50

Min. XP .062 .062 .062 .158 .158 .235 .300 .350 .400 .450 .450

Round Range P .062- .2499 .093- .3124 .125- .3749 .187- .4374 .250- .4999 .375- .6249 .500- .7499 .562- .8749 .625- .9999 .625- 1.2499 .750- 1.4999

* Point lengths must leave a minimum shank length of 1.37.

WPH ��

��

�

D>1.00= +.0002 +.0006

D .2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 1.2500 1.5000

0° 270°

Standard Alterations See p. 11 for additional ordering instructions.

�

Point Length B*

90° 180°

.0005 P to D

Round P – .0000 Shape P, W ± .0005

Shank

Note: The standard location of a wedge is 0° or perpendicular to the P axis.

Material / Tolerances + .0005

P (or P&W) Steel D L Code Dimension WPL 100 E350 P.872, W.401 A2

Specify: Qty. Type

Slide-in Lead

� � —

�

WPJ ��

��

�

WPK ��

�

��

�

� �

Shape L Min. Min. Max. 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 XW W P/G .062 .093- .2500 .062 .125- .3125 .080 .187- .3750 225 .158 .187- .4375 .158 .187- .5000 250 .235 .250- .6250 275 300 325 350 375 400 425 450 475 500 525 550 575 600 .235 .312- .7500 625 650 675 700 .235 .312- .8750 .235 .312- 1.0000 .250 .312- 1.2500 .250 .312- 1.5000 See Standard Alterations on page 11 for minimum XP & XW limits.

WedgeLock Blade Punches TM

HOW TO ORDER P (or P&W) Steel D L Code Dimension WBO 87 300 P.8760 W.2500 A2

Specify: Qty. Type Example: 9

Type

�.020 �.000

WB_ Material ��

��

Steel: A2, M2, RC 60-63 � � + .0000 + .0000 Round P – .0005 Shape P, �W – .0005

�

WBX ��

��

WBR ��

��

� �

WBO �� —

�

��

�

� � �

WBK ��

� �

��

� ��

� � —

� �

�

Note: The standard location of a wedge is 0° or perpendicular to the P axis.

��

�

��

90° 180°

0° 270°

��

Standard Alterations � �� See 11 for additional ordering instructions. � � p. �

Special shapes per print

Round Shank Style Product Code

WBX

Blade Punch Style

Basic Body

Min. P

Max. P

.2500

62 75

OAL

Basic Body

Min. W*

Min. P

Max. P/G

.5100

.1250

.2500

.5100

.5101

.6350

.1250

.5101

.6350

.6351

.7600

.1875

.6351

.7600

.7601

.8850

.1875

.7601

.8850

100

.8851

1.0100

100

.2500

.8851

1.0100

125

1.0101

1.2600

125

.2500

1.0101

1.2600

150

1.2601

1.5100

150

.2500

1.2601

1.5100

Other sizes available on request.

www.daytonprogress.com

Product Code

WB_

"L" 200 225 250 275 300 325 350 375 400

For economy and maximum strength, put shape on round shank product whenever possible. See WP_ and WJ_

*.2500 W recommended minimum

Dayton Progress Corporation

WedgeLock Punch Blanks TM

Jektole®/Regular

��

HOW TO ORDER

�

Specify: Qty. Example: 9

Type WJB

D Code 37

L B225

Steel A2

Type

WJB � Type

��

WPB

� ��

�.020 �.000

Standard Alterations See p. 11 for additional ordering instructions.

�

Material / Tolerances Steel: A2, M2, RC 60-63 D= +.0002 +.0004

�

D>1.00= +.0002 +.0006

Type

WJB

WPB

Shank D .3750 .4375 .5000 .6250 .7500 .8750 1.0000 1.2500 1.5000 .2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 1.2500 1.5000

A .50 .50 .50

Point Length B B C D .75 1.00 .75 1.00 .75 1.00 .75 1.00 1.25 .75 1.00 1.25 .75 1.00 1.25 .75 1.00 1.25 1.25 1.25

2.25

2.50

�.020 �.000

2.75

3.00

3.25

3.50

3.75

4.00

4.25

4.50

275

300

325

350

375

400

425

450

4.75

5.00

5.25

5.50

5.75

6.00

6.25

6.50

475

500

525

550

575

600

625

650

6.75

7.00

675

700

675

700

225 250 1.50 1.50 1.50 1.50

Jektole® Group J6 J6 J6 J9 J9 J9 J9 J12 J12

225 250

275

300

325

350

375

400

425

450

475

500

525

550

575

600

N/A 625

650

WJB point lengths must leave a minimum shank length of 1.50

Dayton Progress Corporation

www.daytonprogress.com

WedgeLock Regular Pilots TM

Slide-in Lead

Type

+.06 B –.00

Material / Tolerances Steel: A2, M2, RC 60-63 + .0005

Specify: Qty. Type D Code L P Dimension Example: 2 WPT 50 C250 P.390

WPT L

.0005 P to D

Round P – .0000

HOW TO ORDER

.090 Full Dia. Lead

.5R

Standard Alterations See p. 11 for additional ordering instructions.

.250

+.020 –.000

(Slightly less for diameters under .238)

�

��

D= +.0002 +.0004

��

D>1.00= +.0002 +.0006

��

Shank D A .2500 .50 .3125 .50 .3750 .50 .4375 .5000 .6250 .7500 .8750 1.0000 1.2500 1.5000

Steel M2

Point Length B B C D .75 .75 1.00 .75 1.00 1.25 .75 1.00 1.25 .75 1.00 1.25 .75 1.00 1.25 .75 1.00 1.25 .75 1.00 1.25 .75 1.00 1.25 1.25 1.25

1.50 1.50 1.50 1.50 1.50 1.50

Min. XP .061 .061 .061 .092 .124 .234 .299 .349 .399 .449 .449

Round Range P .092- .2500 .092- .3125 .124- .3750 .186- .4375 .186- .5000 .374- .6250 .499- .7500 .561- .8750 .624- 1.0000 .624- 1.2500 .749- 1.5000

2.25

2.50

2.75

3.00

3.25

3.50

3.75

4.00

4.25

4.50

275

300

325

350

375

400

425

450

��

4.75

5.00

5.25

5.50

5.75

6.00

475

500

525

550

575

600

6.25

6.50

6.75

7.00

625

650

675

700

225 250

Point lengths must leave a minimum shank length of 1.37

See Standard Alterations on page 11 for minimum XP limits.

WedgeLock Positive Pick-Up Pilots TM

��

Type

��

�

WPA

HOW TO ORDER

�

Specify: Qty. Type D Code L P Dimension Example: 4 WPA 100 525 P.875

��

Standard Alterations See p. 11 for additional ordering instructions.

Material / Tolerances Steel: A2, M2, RC 60-63 + .0005

Steel M2

.0005 P to D

Round P – .0000 D= +.0002 +.0004

D>1.00= +.0002 +.0006 Shank D .2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 1.2500 1.5000

B .75 .75 .75 .75 .75 .75 .75 .75 .75

WPA

Point Length B C D E 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00

1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25

1.50 1.50 1.50 1.50 1.50 1.50

Min. XP .061 .061 .092 .092 .124 .234 .299 .349 .399 .449 .449

Round Range P N .061- .2500 .25 .092- .3125 .31 .186- .3750 .37 .186- .4375 .43 .249- .5000 .50 .311- .6250 .62 .436- .7500 .75 .561- .8750 .87 .624- 1.0000 1.00 .624- 1.2500 1.25 .750- 1.5000 1.50

2.50

250

XL available at no charge within catalog range. (See Standard Alterations.) Point lengths must leave a minimum shank length of 1.37

www.daytonprogress.com

2.75

3.00

3.25

3.50

3.75

4.00

4.25

4.50

L 4.75

5.00

5.25

5.50

5.75

6.00

275

300

325

350

375

400

425

450

475

500

525

550

575

600

6.25

6.50

6.75

7.00

625

650

675

700

Standard B length maintained. See Standard Alterations on page 11 for minimum XP limits.

Dayton Progress Corporation

Press Fit & WedgeLock™ Matrixes � ��

Type

KD_ WD_* Headless

�

� �

HOW TO ORDER

� ��

�

��

�

��

� ��

Specify: Qty. Type D L P (or P&W) Steel Example: 5 KDR 87 137 P.394, W.209 A2 3 WDO 100 137 P.650, W.150 M2

��

Type

KH_

��

�

Headed

�

0° 270°

��

180°

Standard Alterations See p. 11 for additional ordering instructions.

� ��

��

90°

Note: The standard location of a key flat or wedge seat is 0° or perpendicular to the P axis.

� ��

Material

�

Steel: A2, M2, RC 60-63. + .0005 Round P – .0000 .001 Shape P, W+– .000 DM1.75 ++ .0002 .0006

� ��

�

*Note: WedgeLock headless matrix available as a standard in 1.37 overall length. Change 'K' prefix to 'W' for product call-out. Matrix will be the same as Kommercial product but with a wedge seat suitable for WRP or WRT retainers.

Type

Body D

Min. B

Max. R

KD_ KH_

.2500 .3125 .3750 .4375 .5000 .6250 .7500 .8750 1.0000 1.2500 1.5000 1.7500 2.0000 2.2500 2.5000 2.7500

.156 .156 .156 .156 .156 .187 .187 .187 .250 .250 .250 .312 .312 .312 .312 .312

.156 .191 .228 .281 .312 .391 .468 .578 .703 .828 1.094 1.430 1.630 1.830 2.030 2.230

Round Range P .064- .135 .064- .171 .064- .195 .064- .250 .064- .285 .136- .365 .136- .435 .276- .545 .356- .675 .500- .800 .616- 1.050 .750- 1.400 .875- 1.600 1.000- 1.800 1.125- 2.000 1.250- 2.200

Shape Min. W Max. P/G .048- .135 .048- .171 .048- .195 .048- .250 .064- .285 .095- .365 .118- .435 .125- .545 .125- .675 .187- .800 .187- 1.050 .187- 1.400 .187- 1.600 .187- 1.800 .187- 2.000 .187- 2.200

.750

.875

.937*

1.000

100

1.125

1.250

1.375**

112

125

137

* Headless Only

** Standard

�� WedgeLock �overall ��

150

�

��

1.500

��

length

� ��

�

� � ��

Press Fit & WedgeLock™ EDM Matrix Blanks � ��

� ��

� � ��

��

� ��

��

�

Type

KDU, KDE WDU, WDE*

��

� ��

�

� ��

� � ��

��

Type

Headed

�

Body D .2500 .3125 .3750 �� .4375 .5000 .6250 .7500 KD_ .8750 1.0000 KH_ 1.2500 1.5000 1.7500 2.0000 2.2500 2.5000 2.7500 Type

� ��

Steel: A2, M2, or RC 60-63 Round P ± .005 + .0002 D= > 1.75 + .0006 HOW TO ORDER Specify: Qty. Type D Code L P (or P&W) Steel Example: 6 KDE 37 100 XP.020 M2 5 WDU 50 112 M2

* Headless only

Dayton Progress Corporation

� ��

�

� � ��

� ��

�

��

� ��

��

� ��

� � ��

��

�

��

� ��

��

� headless matrix available as � *Note: WedgeLock a standard in 1.37 overall length. Change 'K' prefix to 'W' for product �� Matrix will be the same as Kommercial product ��but with a wedge seat suitable for WRP or WRT retainers. ��

��

Material

��

Headless

KHU, KHE

��

� ��

��

K_U � ��

�

� �� K_E � � �� Std. P Optional P B � �� — � �� .031 .020 —�� .15 �� — .031 .020 — .25 — .031 �.020 — .25 — .031 .020 �— .25 �� — .031�� .020 �— .25 .031 .093 .020 .031 .25 .031 .093 .020 .031 .31 .031 .093 .020 .031 .31 .031 .093 .020 .031 .31 .031 .125 .020 .031 .37 .031 .125 .020 .031 .37 .031 .125 .020 .031 .37 .031 .125 .020 .031 .37 .031 .125 .020 .031 .37 .031 .125 .020 .031 .37 .031 .125 .020 .031 .37

� �� Optional �� P

Std.�P .031 .020 �� .031�� .020 .031 .020 � �� .031 .020 .031 .020 .062 .020 .062 .020 .062 .020 .062 .020 .062 .020 .062 .020 .125 .020 .125 .020 .125 .020 .125 .020 .125 .020

** Standard WedgeLock overall length

call-out.

L R .156 .191 .228 .281 .312 .391 .468 .578 .703 .828 1.094 1.430 1.630 1.830 2.030 2.230

.75

.87

.93*

1.00

1.12

1.25 1.37** 1.50

100

112

125

137

150

www.daytonprogress.com

Standard Alterations—Punches & Matrixes Standard Alterations Punches and matrixes are available in sizes other than those listed in the front of the catalog.

Jektole®, Regular, Blade, & Punch Blanks

Regular & Positive Pick-Up Pilots

��

& W Dimensions XB XP, XW PSmaller than Standard

Point Length Longer than Standard

��

XP � �

XB, XBB X3B

Point Length Longer than Standard



Point .500- .751- 1.001- 1.251- 1.501- .500- .751- 1.001- 1.251- 1.501Length .750 1.000 1.250 1.500 1.625 .750 1.000 1.250 1.500 1.625 Jektole Group Code Type Min. P (Rounds) Min. W (Shapes)

.062 .158 .062 .158 .093

.080

.093

.093 .158 .093 .158 .093 .158 .125 .235 .235 .300 .300 .350 .350 .400 .400 .450 .450 .450 .450

.093 .158 .125 .158 .125 .158 .125 .235 .235 .300 .300 .350 .350 .400 .400 .450 .450 .450 .450

.125 .158 .125 .158 .125 .158 .125 .235 .235 .300 .300 .350 .350 .400 .400 .450 .450 .450 .450

.062

.093

.125

.062 .158 .080 .158 .109

.093 .158 .109 .158 .109 .158 .125 .235 .235 .235 .235 .235 .235 .235 .235

.093 .158 .125 .158 .141 .158 .141 .235 .235 .235 .235 .235 .235 .235 .235 .281 .235 .281 .235

.125 .172 .125 .172 .172 .172 .172 .235 .235 .235 .235 .235 .235 .235 .235 .281 .235 .281 .235

.195 .195 .195 .195 .195 .195 .195 .235 .235 .235 .235 .235 .235 .235 .235 .281 .235 .281 .235

J6 J6 J6 J9 J9 J9 J9 J12 J12

Overall Length Shortened Stock removal from point end which shortens B length.

Precision Overall Length Same as XL except overall length is held to ±.001. ®

DayTride A unique wear-resistant surface treatment for M2 only.

No Side Hole For air ejection. No cost. DAYTiN® Titanium Nitride coating for extra wear for M2 only.

XNT XJ

Smaller Jektole Components

�

1.5011.625

Point Length Code Type 37 WPA 43 WPA 50 WPA 62 WPA 75 WPA 87 WPA 100 WPA 125 WPA 150 WPA

.500- .751- 1.001- 1.251.750 1.000 1.250 1.500 Min. P (Rounds) .092 .092 .092 .124 .092 .092 .092 .124 .124 .124 .124 .234 .234 .234 .299 .299 .349 .349 .399 .399 .449 .449 .449 .449

1.501- 1.626- 2.001- 2.5011.625 2.000 2.500 3.000 XBB X3B .157 .186 .249 .311 �� .124 .186 .249 .311 � .124 .186 .249 .311 .234 .234 .311 .374 .299 .299 .342 .405 .349 .349 .374 .420 � .399 .399 .399 .436 .449 .449 .449 .449 .449 .449 .449 .449

�

.500- .751- 1.001- 1.251.750 1.000 1.250 1.500 Min. P (Rounds) .061 .061 .079 .092 .061 .061 .092 .092 .061 .061 .092 .124 .092 .092 .092 .124 .124 .124 .124 .234 .234 .234 .299 .299 .349 .349 .399 .399 .449 .449 .449 .449

��

�

Point Length Code Type 25 WPT 31 WPT 37 WPT 43 WPT 50 WPT 62 WPT 75 WPT 87 WPT 100 WPT 125 WPT 150 WPT



XL LL

.062 .062 .158 .062 .158 .093 .158 .125 .235 .235 .300 .300 .350 .350 .400 .400

Alterations apply to both Positive Pick-Up & Regular Pilots.



WP_ .062

WP_ WJ_ 37 WP_ WJ_ 43 WP_ WJ_ 50 WP_ WJ_ 62 WP_ WJ_ 75 WP_ WJ_ 87 WP_ WJ_ 100 WP_ WJ_ 125 WP_ WJ_ 150 WP_

��

�

��

P Dimension Smaller than Standard

��

.124 .124 .124 .124 .234 .299 .349 .399 .449 .449

��

�

��

Overall Length Shortened For WPT, stock removal from point end which shortens B length. For WPA, stock removal from point end, standard B length is maintained. DayTride® A unique wear-resistant surface treatment for M2 only.

XNT DAYTiN® Titanium Nitride coating for extra wear for M2 only. SBR Straight Before Radius To determine Length of Radius Blend (LRB) 1. Calculate (D-P)/2. 2. Find (D-P)/2 value on left side of chart. 3. Follow line over to intersection point on radius blend line. 4. Read LRB value on bottom of chart.

Example: D=.375 P=.175 (D-P)/2=(.375–.175)/2=.100 Following the .100 line on chart over the radius blend line shows the LRB to be approximately .300.

.300

��

.100

� .500 .400 .300 .200 .100

�

LL XN

Overall Length Shortened Stock removal does not alter land length on WD_ . Min. overall length: Headless = .25 Head type = .25+T Precision Overall Length Same as XL except overall length is held to ± .001

XL T LL WD__ KD__

KH__

DayTride® A unique wear-resistant surface treatment for M2 only.

XNT DAYTiN www.daytonprogress.com

XP P Dimension Larger than Standard

Body D 25 31 37 43 50 62 75 87 100 125 150 Max. P/G .171 .206 .250 .293 .344 .453 .562 .656 .750 .935 1.200

�

.200

Matrixes

Titanium Nitride coating for extra wear available on M2 only.

Dayton Progress Corporation

DAYTON PROGRESS CORPORATION 500 Progress Road P.O. Box 39 Dayton, Ohio 45449-0039 USA Telephone: (937) 859-5111 Fax: (937) 859-5353 Dayton Progress Canada, Ltd. 861 Rowntree Dairy Road Woodbridge, Ontario L4L 5W3 Telephone: (905) 264-2445 Fax: (905) 264-1071 Dayton Progress Ltd. G1 Holly Farm Business Park Honiley, Kenilworth Warwickshire CV8 1NP UK Telephone: 44 1 926 484192 Fax: 44 1 926 484172 Dayton Progress Corporation of Japan 2-7-35 Hashimotodai Sagamihara-Shi, Kanagawa-Ken 229-1132 Japan Telephone: 81 427 74 0821 Fax: 81 427 73 4955 Dayton Progress GmbH Im Heidegraben 8 Postfach 1165 61401 Oberursel/Ts., Germany Telephone: 49 61 71 924201 Fax: 49 61 71 924220 Dayton Progress SAS 105 Avenue de lâ&#x20AC;&#x2122;Epinette BP 128 Zone Industrielle 77107 Meaux Cedex France Telephone: 33 1 60 247301 Fax: 33 1 60 247300

Global leader in quality metal fabrication and stamping tools

Form 8046

2/04

Dayton Progress Detroit 34488 Doreka Dr. Fraser, MI 48026 Dayton Progress Portland 1314 Meridian St. Portland, IN 47371 USA

VERSATILE & PRESS FIT — Metric

Dayton Progress Canada, Ltd. 861 Rowntree Dairy Road Woodbridge, Ontario L4L 5W3 Dayton Progress Mexico, S. de R.L. de C.V. Access II Number 5, Warehouse 9 Benito Juarez Industrial Park Querétaro, Qro. Mexico 76130 Dayton Progress, Ltd. G1 Holly Farm Business Park Honiley, Kenilworth Warwickshire CV8 1NP UK Dayton Progress Corporation of Japan 2-7-35 Hashimotodai, Midori-Ku Sagamihara-Shi, Kanagawa-Ken 252-0132 Japan Dayton Progress GmbH Adenauerallee 2 61440 Oberursel/TS, Germany

Dayton Versatile & Press Fit Compact Positive Pick-Up Pilots—mounted in a guided stripper—provide exceptional resistance to lateral deflection. A typical longer pilot can have several inches of exposed, unsupported surface and be susceptible to added sideways movement, stress, and wear. Dayton Compact Pilots are rigid during use; last longer; and are ideally suited for high-demand manufacturing applications.

Dayton Progress Perfuradores Lda Zona Industrial de Casal da Areia Lote 17 Cós, 2460-392 Alcobaça, Portugal Dayton Progress SAS 105 Avenue de l’Epinette BP 128 Zone Industrielle 77107 Meaux Cedex, France Dayton Progress Czech sro Hala G Pražská 707 CZ-294 71 Benátky nad Jizerou Czech Republic

Global leader in providing fabrication and stamping solutions

Form 927 9/13

www.daytonprogress.com

Stronger! Not Longer

927 Versatile Press Fit Compact Pilots.indd 2-3

Compacts

Compact Positive Pick-Up Pilots

Dayton Progress Corporation 500 Progress Road P.O. Box 39 Dayton, OH 45449-0039 USA

Rigid, Long-Lasting Positive Pick-Up Pilots

Global leader in providing fabrication and stamping solutions a MISUMI Group Company www.daytonprogress.com

9/12/2013 5:16:11 PM

Versatile

Press Fit

Type Head Range P H 7 3.00 - 4.00 8 4.01 - 5.00 DUAC 9 5.01 - 6.00 Straight 11 6.01 - 8.00 13 8.01 - 10.00 16 10.01 - 13.00 19 13.01 - 16.00 23 16.01 - 20.00

N 4 5 6 7 8 10 15 20

*L 25

                                *Any length is available within catalog range. Specify “XL” and length.       

       

DUAC Straight

+0.2 0.3 -0.0

P +0.005 -0.000

+0.0 -0.3 +0.1

5.0 -0.0 +0.3 -0.0

Surface Coatings

DUAC and DPAC

Material

Code / Added Delivery

XNT —DayTiN®

Material Steel: A2, M2, RC 60-63, PS, RC 63-65

13R

XCN —TiCN XAN —DayTAN® (TiAlN)

+ 2 M2, PS days + 2 M2, PS days + 4 M2, PS days

HOW TO ORDER

Specify:

Qty.

Type

Example: 10 DUAC 25 DPAC

D Code

P Dimension

Alt.

Steel

— 16

22 35

7.50 11.60

XL 33.5

A2 A2

Min. Max. Type Shank Code Head Range P D H XP N 7 1.55 1.95 - 3.99 04 4 4.0 8 1.55 2.65 - 4.99 05 5 5.0 9 2.10 06 3.40 - 5.99 6 6.0 11 2.10 08 DPAC 4.10 - 7.99 7 8.0 13 2.10 10 Pointed 4.85 - 9.99 8 10.0 16 3.15 13 6.30 - 12.99 10 13.0 19 5.95 16 9.95 - 15.99 15 16.0 23 5.95 13.60 - 19.99 20 20.0 20 28 7.95 17.25 - 24.99 25 25.0 25 35 9.95 20.85 - 31.99 30 32.0 32

*L 25

      

         

DPAC Pointed

+0.2

0.3 -0.0

         

+0.1

0.008

3R P +0.005 -0.000

Surface Coatings

In specifying die set components, designers have typically chosen socalled “standard” length pilots for most highdemand applications. In recent years, however, they have begun specifying shorter length pilots —especially in larger die set configurations. Longer pilots have two or more inches of unsupported surface that is susceptible to deflection. As bending or forming takes place, this lateral deflection can create excessive forces on the pilot. Often, the strength of the pilot—as well as the function of the other die set components— is compromised.

Dayton Compact Pilots can be treated to increase hardness, improve wear, etc. The available coatings and added delivery times are shown in the charts on the appropriate product pages.

Dayton Compact Pilots Dayton Compact Pilots provide virtually no unsupported surface that is susceptible to sideways movement, stress, or wear. Pilots—which are mounted in a guided stripper— always maintain the proper extension, and there is no need to move or adjust the pilot during regrinding.

Type Head Range P H 7 3.00 - 4.00 8 4.01 - 5.00 AUAC 9 5.01 - 6.00 Straight 11 6.01 - 8.00 13 8.01 - 10.00 16 10.01 - 13.00 19 13.01 - 16.00 23 16.01 - 20.00

N 4 5 6 7 8 10 15 20

*L 25

The following are standard alterations available on all Dayton Compact Pilots: XP— P dimension smaller than standard XBR— L1 other than standard XL— ”L” shortened XT— Thinner head than standard TT— Precision head thickness XH— Reduced head diameter XD— Reduced shank diameter

+0.2

+0.01

P -0.00

+0.0 -0.3 +0.1

5.0 -0.0

+0.3 -0.0

Surface Coatings

AUAC and APAC

Material

Code / Added Delivery ®

XNT —DayTiN

Material Steel: A2, M2, RC 60-63

XCN —TiCN

13R

XAN —DayTAN® (TiAlN)

+2 days +2 days +4 days

M2 M2 M2

HOW TO ORDER

Specify:

Qty.

Example: 10 22

Type

D Code

P Dimension

AUAC APAC

— 10

20 32

8.70 9.90

Type Shank Code Head D H 7 04 4.0 8 05 5.0 9 06 6.0 11 08 APAC 8.0 13 10 Pointed 10.0 16 13 13.0 19 16 16.0 23 20.0 20 28 25.0 25 35 32.0 32

Alt.

N = 3.35+ [(P-1.45)/.728]

APAC Pointed

Steel

— XL 31.3

Min. Max. Range P XP N 1.55 1.95 - 3.99 4 1.55 2.65 - 4.99 5 2.10 3.40 - 5.99 6 2.10 4.10 - 7.99 7 2.10 4.85 - 9.99 8 3.15 6.30 - 12.99 10 5.95 9.95 - 15.99 15 5.95 13.60 - 19.99 20 7.95 17.25 - 24.99 25 9.95 20.85 - 31.99 30

M2 A2

2 Days

+0.1

P to D

P+0.01 -0.00

+0.0 -0.3

5.0 -0.0 0.01

                                                            * Any length is available within catalog range. Specify “XL” and length. The point length is maintained. For other than standard point length use alteration code “XBR” (1.5 min.)       

+0.2

(L1)

*L 25

0.3 -0.0

+0.8 -0.0

+0.3 -0.0

       

0.3 -0.0

3.0

       

Straight

TiCN (XCN)—a harderthan-carbide (Vickers 3000), very thin PVD film that provides superior hardness and extraordinary abrasive wear resistance.

Standard Alterations

AUAC

DayTiN® (XNT)—a hardas-carbide (Vickers 2300) PVD coating that provides excellent lubricity when used with a lubricant.

DayTAN® (TiAlN)—an ultra-hard (Vickers 3400), high-aluminum PVD coating that absorbs shear stress and provides hightemperature toughness.

                                *Any length is available within catalog range. Specify “XL” and length.       

+0.0 -0.3

5.0 -0.0

927 Versatile Press Fit Compact Pilots.indd 4-5

* Any length is available within catalog range. Specify “XL” and length. The point length is maintained. For other than standard point length use alteration code “XBR” (1.5 min.)

N = 3.35+ [(P-1.45)/.728]

P to D

2 Days

Designer’s Choice

+0.8 -0.0

3.0

(L1)

+0.3 -0.0

9/12/2013 5:16:13 PM

Conforms to NAAMS™ Standards, P05

High load-bearing capacity, extraordinary toughness and high impact resistance characterize Dayton NAAMS™ compliant strippers. These features provide high stripping pressure, minimize abrasion and provide excellent wear resistance. The urethane compound prevents marring of metal surfaces and is perfect for pre-painted materials where the integrity of the surface can not be compromised. Other urethane strippers and urethane tooling products are available. Ask for the urethane catalog form 8044.

Urethane Stripping Units

NAAMS™ Standardized Urethane Stripping Units

Global leader in providing fabrication and stamping solutions

NAAMS™ Standard Strippers

UHM Catalog Number UHM10-44 UHM10-54 UHM10-64 UHM10-74 UHM13-44 UHM13-54 UHM13-64 UHM13-74 UHM16-44 UHM16-54 UHM16-64 UHM16-74 UHM20-44 UHM20-54 UHM20-64 UHM20-74 UHM25-44 UHM25-54 UHM25-64 UHM25-74 UHM32-44 UHM32-54 UHM32-64 UHM32-74 UHM40-44 UHM40-54 UHM40-64

L 44 54 64 74 44 54 64 74 44 54 64 74 44 54 64 74 44 54 64 74 44 54 64 74 44 54 64

Pressure at Deflection of 3 mm 6 mm 9 mm 978 1401 — 0 734 1290 1512 703 1060 1268 670 1020 1220 1566 2647 —0 1357 2180 2469 1081 1780 2158 811 1707 2139 2433 3513 —0 1779 2958 3692 1526 2736 3202 1490 2650 3182 3002 4359 —0 2580 3936 4581 2046 3424 4226 1939 3180 3980 4737 6605 —0 3425 5515 6672 3291 5070 6205 3158 4781 5887 6383 9185 —0 5693 8674 10008 4480 6961 8118 3469 6491 7570 8562 12521 —0 6583 10497 12744 5804 9563 11453

DAYTON’s urethane strippers conform to NAAMS standard P05 (10/22/04). They fit retainers with tapped dowel holes only, such as DAYTON retainers: ART, ARTS, BRT, CRT.

Urethane Strippers UHM 3

Press fit

Urethane Hardness: 95 ± 2 Shore A Max. Recommended Deflection: 15% of Overall Length. Load Ratings shown in Newtons. Tested per ASTM std. D575-91.

d 1

10 13 16 20 25 32 38 40

18 23 28 33 40 50 60 60

21 26 31 36 43 55 65 65

6 6 6 7 7 7 8 8

1.6

3.0

DAYTON strippers fit Light Duty Ball Lock punch lengths 71, 80, 90, 100 and Heavy Duty Ball Lock punch lengths 80, 90, 100, 110. On DAYTON Head Type retainers they fit punch lengths 71, 80, 90, 100.

Urethane compared to other materials:

HOW TO ORDER Qty. Catalog No. 12 UHM-16-54 12 748595

• high abrasion resistance • high cut & tear resistance

Backing Plates UBP

UBP, URB Set Back Plate Ret. Plate D d d1 R G EDP No. UBP10 URP10 10 19 22 13.0 28.0 748579 UBP13 URP13 13 24 27 15.5 31.0 748587 UBP16 URP16 16 29 32 18.0 32.9 748595 UBP20 URP20 20 34 37 20.5 34.8 748609 UBP25 URP25 25 41 44 24.0 39.8 748617 UBP32 URP32 32 51 56 31.0 41.3 748625 UBP38 URP38 38 61 66 36.0 45.0 748633 UBP40 URP40 40 61 66 36.0 45.0 748641 Set consists of: Backing Plate, Retaining Plate and M8 x 20 Socket Head Cap Screw. Catalog No.

• oil resistance

G 4.5R

8R �0.3 �0.1

• ozone resistance • lightweight • noise reduction • corrosion resistance • resilience

Retaining Plates URP 11.5

UBP, URP and UHM conform to NAAMS™ standard for Urethane Strippers and Backing/Retaining Plate Set.

• impact resistance • flexibility • elastic memory

NAAMS™ is a trademark of Auto/Steel Partnership. 5

Slot allows units to fit various mfg’s retainers.

DAYTON PROGRESS CORPORATION  500 Progress Road  P.O. Box 39  Dayton, OH 45449-0039 Telephone: 937-859-5111  Fax: 937-859-5353  www.daytonprogress.com Form 944 11/05

• superior load bearing

• lower cost tooling

Urethane Stripping & Forming Products Sheets, Rods, Bars, Tubes, Springs

SMARTStrip Strippers TM

www.daytonprogress.com

Closed End Punch Strippers Closed End Urethane Strippers assure positive stripping and at the same time dampen punch vibration by gripping around the punch point. Since vibration can lead to premature punch failure, using DAYTON PROGRESS Urethane Strippers will increase overall punch life. The closed end feature holds thin stock flat during the stripping cycle, eliminating the problem of damaging the stock strip. And that's not all... Because of a unique curing agent, DAYTON's Urethane Strippers develop more load-bearing capacity than similar urethanes. This special curing agent also contributes to consistent pressure ratings.

Push on

Punch shape in end of stripper

Material can be pulled upward when using tube-type strippers.

DAYTON closed end strippers hold stock flat

SMART-StripTM Hard Face / Dual Durometer Urethane Strippers A New DAYTON PROGRESS Exclusive     

Stamping shapes in thin material? Stamping pre-painted material? Short runs? Piercing on angles or complex contours? ...Any application where using a metal spring stripper is problematic or just not cost effective.

The answer is the new SMARTStripTM. Available only from DAYTON PROGRESS. The body of the closed-end punch stripper is made of flexible, softer urethane elastomer 95A, enabling deflections up to 15%. The 75D durometer hard face is elastic, durable and does not mark the surface of the sheet metal or prepainted material. The SMARTStrip works similar to a metallic spring stripper plate that is machined to match the face of the punch tip. Unlike strippers that have a piece of plastic or metal glued to the end, the hard face on the SMARTStrip can not separate from the body.

Headed Strippers  Designed to comply with NAAMSTM (North American Automotive Metric Standard) & FORD World Standard.

UHS

SMARTStripTM Strippers

I.D.

O.D.

 The headed design prevents the strippers from falling into die.

 Fits most makes of standard retainers for head type and ball lock type punches. Standard durometer: 95A

Urethane hardness: shore 95±2: maximum compression: 15% of overall length. (pressure ratings shown in Newtons)

NOTE: 43mm long bushings should not be compressed more than 6,5mm. More compression exceeds 15% recommended maximum.

D 10 13 16 20 25 32 38 40

d 18 23 28 33 40 50 60 60

d1 21 26 31 36 43 55 65 65

t 6 6 6 7 7 7 8 8

d2 1.6 3.0 3.0 3.0 3.0 3.0 3.0 3.0

UHM, UHS, UBP, and URP conform to NAAMSTM standards.

Headless Strippers  Ideal for punching odd shaped holes.

Urethane hardness: shore 95±2: maximum compression: 15% of overall length. (pressure ratings shown in Newtons)

Catalog # UHS-10-43 UHS-10-52 UHS-10-63 UHS-10-72 UHS-13-43 UHS-13-52 UHS-13-63 UHS-13-72 UHS-16-43 UHS-16-52 UHS-16-63 UHS-16-72 UHS-20-43 UHS-20-52 UHS-20-63 UHS-20-72 UHS-25-43 UHS-25-52 UHS-25-63 UHS-25-72 UHS-32-43 UHS-32-52 UHS-32-63 UHS-32-72 UHS-38-52 UHS-38-72 UHS-40-43 UHS-40-52 UHS-40-63

Pressure at Deflection of 3 6 9 940 1395 — 800 1285 1715 685 965 1150 580 855 1060 1425 2430 — 1280 1870 2580 970 1550 2010 870 1470 1965 2320 3305 — 2030 2960 3645 1570 2360 3060 1475 2245 2890 2930 4300 — 2455 3445 4990 2055 3140 4010 1580 2205 2790 4040 6015 — 3350 5470 6795 2730 4185 5220 2385 3630 4265 5960 8425 — 5240 7875 9925 4210 5855 8325 3510 5340 6985 6645 9890 13785 4935 7850 9425 7880 12115 — 6470 9745 12680 6355 9045 11105

Max Bulge 22.7 22.1 21.2 20.8 28.7 27.9 27 26.3 35.2 34.1 32.8 31.8 41.2 40.6 39.1 37.5 49.7 48.5 46.2 45.1 59.9 59.4 57.7 56 69.5 67.5 69.5 68.9 68.2

t=6.3mm

USS

SMARTStripTM Strippers

I.D.

O.D.

3 16

11 16

1 4

3 4

5 16

13 16

3 8

7 8

1 2

5 8

11/8

3 4

11/2

7 8

13/4

 Assure positive stripping.  Increases punch life, as punch stripper supports the punch tip, by dampening the vibration of the punch, as it pierces the sheet metal.

L 43 52 63 72 43 52 63 72 43 52 63 72 43 52 63 72 43 52 63 72 43 52 63 72 52 72 43 52 63

t=1/4”

L 11/4 11/2 11/4 11/2 13/4 11/4 11/2 13/4 2 11/4 11/2 13/4 2 11/4 11/2 13/4 2 21/4 11/4 11/2 13/4 2 13/4 2 21/4 21/2 23/4 13/4 2 21/4 21/2 23/4 13/4 2 21/4 21/2 23/4

Catalog # USS-18-125 USS-18-150 USS-25-125 USS-25-150 USS-25-175 USS-31-125 USS-31-150 USS-31-175 USS-31-200 USS-37-125 USS-37-150 USS-37-175 USS-37-200 USS-50-125 USS-50-150 USS-50-175 USS-50-200 USS-50-225 USS-62-125 USS-62-150 USS-62-175 USS-62-200 USS-75-175 USS-75-200 USS-75-225 USS-75-250 USS-75-275 USS-87-175 USS-87-200 USS-87-225 USS-87-250 USS-87-275 USS-100-175 USS-100-200 USS-100-225 USS-100-250 USS-100-275

Pressure at Deflection of 1 4 3 8 / / / 300 490 — 230 350 — 325 535 — 310 485 — 300 475 650 335 565 — 295 475 — 290 465 645 285 455 600 455 730 — 370 625 — 365 595 770 355 560 730 540 825 — 520 800 — 465 735 900 440 715 875 380 635 790 650 1000 — 560 870 — 515 820 1030 500 810 1025 810 1275 1650 725 1140 1490 705 1090 1375 545 950 1240 460 805 1030 1370 2040 2675 1155 1825 2395 1050 1745 2310 990 1630 2220 835 1480 1830 1840 2825 3775 1430 2305 2965 1115 1930 2525 1055 1840 2460 1030 1740 2330 1 8

Max Bulge 3 16 / 1 8 / 13 64 / 3 16 / 5 32 / 7 32 / 3 16 / 5 32 / 9 64 / 1 4 / 7 32 / 5 32 / 9 64 / 5 16 / 1 4 / 7 32 / 3 16 / 5 32 / 11 32 / 9 32 / 7 32 / 3 16 / 5 16 / 1 4 / 7 32 / 3 16 / 5 32 / 5 16 / 9 32 / 1 4 / 7 32 / 3 16 / 5 16 / 9 32 / 9 32 / 1 4 / 7 32 /

UHM I.D.

O.D.

L 43 52 63 72 43 52 63 72 43 52 63 72 43 52 63 72 43 52 63 72 43 52 63 72 52 72 43 52 63

Catalog # UHM-10-43 UHM-10-52 UHM-10-63 UHM-10-72 UHM-13-43 UHM-13-52 UHM-13-63 UHM-13-72 UHM-16-43 UHM-16-52 UHM-16-63 UHM-16-72 UHM-20-43 UHM-20-52 UHM-20-63 UHM-20-72 UHM-25-43 UHM-25-52 UHM-25-63 UHM-25-72 UHM-32-43 UHM-32-52 UHM-32-63 UHM-32-72 UHM-38-52 UHM-38-72 UHM-40-43 UHM-40-52 UHM-40-63

Pressure at Deflection of 3,0mm 6,0mm 9,0mm 1015 1590 — 930 1450 1760 860 1305 1465 765 1175 1215 1435 2645 — 1215 2240 2815 1030 2015 2530 875 1835 2300 2335 3525 — 2160 3310 4230 1810 2905 4020 1445 2510 3475 3075 4605 — 2845 4240 5280 2455 3750 4860 2085 3250 4180 4140 6150 — 3460 5505 7305 2780 4860 6645 2390 4530 5740 6490 8965 — 5580 8320 10895 4540 7675 9465 3730 6980 8140 7360 11960 14265 5805 10275 11970 8335 12450 — 7410 10570 13635 6380 9100 11970

Max Bulge 21.4 21.2 21 20.7 28.5 27.6 26.6 26 34 33 32 31.6 40.5 39.2 38.2 37 48.5 47.5 46 45 58.5 58 57 56 69 66.5 70 69.5 68.5

Catalog # USE-18-125 USE-18-150 USE-25-125 USE-25-150 USE-25-175 USE-31-125 USE-31-150 USE-31-175 USE-31-200 USE-37-125 USE-37-150 USE-37-175 USE-37-200 USE-50-125 USE-50-150 USE-50-175 USE-50-200 USE-50-225 USE-62-125 USE-62-150 USE-62-175 USE-62-200 USE-75-175 USE-75-200 USE-75-225 USE-75-250 USE-75-275 USE-87-175 USE-87-200 USE-87-225 USE-87-250 USE-87-275 USE-100-175 USE-100-200 USE-100-225 USE-100-250 USE-100-275

Pressure at Deflection of 1 8 1 4 3 8 / / / 300 490 — 230 350 — 325 535 — 310 485 — 300 475 650 335 565 — 295 475 — 290 465 645 285 455 600 455 730 — 370 625 — 365 595 770 355 560 730 540 825 — 520 800 — 465 735 900 440 715 875 380 635 790 650 1000 — 560 870 — 515 820 1030 500 810 1025 810 1275 1650 725 1140 1490 705 1090 1375 545 950 1240 460 805 1030 1370 2040 2675 1155 1825 2395 1050 1745 2310 990 1630 2220 835 1480 1830 1840 2825 3775 1430 2305 2965 1115 1930 2525 1055 1840 2460 1030 1740 2330

UBP Backing Plate

Catalog Plate # Back Retaining UBP10 URP10 UBP13 URP13 UBP16 URP16 UBP20 URP20 UBP25 URP25 UBP32 URP32 UBP38 URP38 UBP40 URP40

URP Retaining Plate

D 10 13 16 20 25 32 38 40

d 19 24 29 34 41 51 61 61

d1 22 27 32 37 44 56 66 66

R 13.0 15.5 18.0 20.5 24.0 31.0 36.0 36.0

G 28.0 31.0 32.9 34.8 39.8 41.3 45.0 45.0

UBP, URB EDP Set 748579 748587 748595 748609 748617 748625 748633 748641

Set consists of: Backing Plate, Retaining Plate and M8 x 20 Socket Head Cap Screw.

t=6.3mm

USM

USE I.D.

O.D.

3 16

11 16

3 4

13 16

7 8

1 2

11/8

1 4

5 16

3 8

5 8

/ /

3 4

11/2

13/4

7 8

1 t=1/4”

L 11/4 11/2 11/4 11/2 13/4 11/4 11/2 13/4 2 11/4 11/2 13/4 2 11/4 11/2 13/4 2 21/4 11/4 11/2 13/4 2 13/4 2 21/4 21/2 23/4 13/4 2 21/4 21/2 23/4 13/4 2 21/4 21/2 23/4

I.D.

O.D.

L 45 53 71 45 53 71 45 53 56 71 45 53 56 71 45 53 56 71 45 53 71 45 53 71

Catalog # USM-06-45 USM-06-53 USM-06-71 USM-08-45 USM-08-53 USM-08-71 USM-10-45 USM-10-53 USM-10-56 USM-10-71 USM-13-45 USM-13-53 USM-13-56 USM-13-71 USM-16-45 USM-16-53 USM-16-56 USM-16-71 USM-20-45 USM-20-53 USM-20-71 USM-25-45 USM-25-53 USM-25-71

Pressure at Deflection of 3 6.5 9.5 1190 1835 — 920 1490 2420 780 1250 1905 1535 2340 — 1385 2180 2870 965 1510 2505 1675 2555 — 1490 2360 2995 1430 2245 2880 1155 1990 2450 1980 3075 — 1745 2760 3430 1590 2565 3110 1300 2120 2730 2335 3680 — 2305 3620 4635 2300 3550 4510 1620 2760 3825 4090 6395 — 3910 6360 8085 2845 4530 5820 5840 9320 — 5480 9070 11520 4480 7640 9760

t=6.3mm

How to Order: Qty.

Catalog No.

UHM-16-63

748595

USS-31-150

UHS-16-43

Max Bulge 3.4 3.2 2.8 3.4 3.0 2.6 4.0 3.2 2.8 2.5 4.5 3.7 3.3 2.7 5.5 4.5 3.8 3.1 6.7 5.5 3.8 8.0 6.7 5.0

Sheets, Rods & Bars

Square or rectangular shaped bars are used as bottom dies for scratch-free bending.

Sheets layered in a retainer offer multiple working surfaces and more penetration for radius bends.

Urethane bars are specially-molded die-pads for press brake bending applications. Rods are used as strippers, pressure cylinders, in bulging applications, as tube bending mandrels, & for machining.

Used as pressure pads, they exert enormous amounts of pressures. When used as pressure pads, they can replace rows of springs or banks of nitrogen cylinders.

UCS Cast Sheet Stock WxL 1” x 48” 2” x 48” 3” x 48” 4” x 48” 6” x 6” 6” x 12” 6” x 24” 6” x 48” 12” x 12” 12” x 24” 12” x 36” 12” x 48” 18” x 24” 18” x 36” 18” x 48” 24” x 24” 24” x 36” 24” x 48”

Thickness 1 16 1 8 / ” /” A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A8 B8 A10 B10 A11 B11 A13 B13 A14 B14 A15 B15 A17 B17 A18 B18 A19 B19 A20 B20 A21 B21 A22 B22

/ ” C1 C2 C3 C4 C5 C6 C8 C10 C11 C13 C14 C15 C17 C18 C19 C20 C21 C22

3 16

/” D1 D2 D3 D4 D5 D6 D8 D10 D11 D13 D14 D15 D17 D18 D19 D20 D21 D22 1 4

/” E1 E2 E3 E4 E5 E6 E8 E10 E11 E13 E14 E15 E17 E18 E19 E20 E21 E22

/” F1 F2 F3 F4 F5 F6 F8 F10 F11 F13 F14 F15 F17 F18 F19 F20 F21 F22

3 8

1 2

/” G1 G2 G3 G4 G5 G6 G8 G10 G11 G13 G14 G15 G17 G18 G19 G20 G21 G22 5 8

/” H1 H2 H3 H4 H5 H6 H8 H10 H11 H13 H14 H15 H17 H18 H19 H20 H21 H22 3 4

1” I1 I2 I3 I4 I5 I6 I8 I10 I11 I13 I14 I15 I17 I18 I19 I20 I21 I22

UBR Bars Size WxH 1 2 / ” x 1/2” 3 4 / ” x 3/4” 1” x 1” 11/4” x 11/4” 11/2” x 11/2” 2” x 2” 3” x 2” 3” x 3” 4” x 4”

2” x 2”

2” x 3”

3” x 2”

11/2” K1 K2 K3 K4 K5 K6 K8 K10 K11 K13 K14 K15 K17 K18 K19 K20 K21 K22

2” L1 L2 L3 L4 L5 L6 L8 L10 L11 L13 L14 L15 L17 L18 L19 L20 L21 L22

21/2” M1 M2 M3 M4 M5 M6 M8 M10 M11 M13 M14 M15 M17 M18 M19 M20 M21 M22

3” N1 N2 N3 N4 N5 N6 N8 N10 N11 N13 N14 N15 N17 N18 N19 N20 N21 N22

How to Order: Qty.

Type

Code

Grade

UCS

DT05

UBR

DT25

URD

DT15

Grade DT05 DT15 DT25 DT35 DT40

Deflection 5% 15% 25% 35% 40%

Hardness

Color

75D duro 95A duro 90A duro 80A duro 60A duro

Black Amber Red Green Yellow

URD Rods Lengths 6” V1 V2 V3 V4 V5 V6 V7 V8 V9

12” W1 W2 W3 W4 W5 W6 W7 W8 W9

24” X1 X2 X3 X4 X5 X6 X7 X8 X9

36” ----Y3 Y4 Y5 Y6 Y7 Y8 Y9

48” ----Z3 Z4 Z5 Z6 Z7 Z8 Z9

Pressure Ratings for Bars Size WxH 1” x 1”

11/4” J1 J2 J3 J4 J5 J6 J8 J10 J11 J13 J14 J15 J17 J18 J19 J20 J21 J22

Length 12” 24” 36” 48” 12” 24” 36” 48” 12” 24” 36” 48” 12” 24” 36” 48”

Pressure (lbs.) per 1/8” Deflection DT-35 (80A) DT-25 (90A) DT-15 (95A) 4,000 6,700 9,800 8,100 13,750 19,950 12,500 21,000 30,200 16,400 27,800 40,600 3,700 6,400 9,300 7,800 13,350 19,350 12,000 21,400 29,700 16,200 27,600 40,000 7,700 12,700 18,500 17,200 28,000 41,500 27,200 43,900 65,800 36,500 60,000 90,000 2,000 3,500 5,400 4,200 7,000 11,000 6,300 10,600 16,600 8,400 14,300 22,100

Dia. 1 4 /” 3 8 /” 1 2 /” 5 8 /” 3 4 /” 7 8 /” 1” 1 8 1/” 11/4” 13/8” 11/2” 15/8” 13/4” 2” 21/4” 21/2” 3” 31/2” 4” 5” 6”

Lengths 6” Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16 Q17 Q18 Q19 Q20 Q21

12” R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21

24” S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21

36” T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17

48” U1 U2 U3 U4 U5 U6 U7 U8 U9 U10 U11 U12 U13 U14 U15 U16 U17

Pressure Ratings for DT-25(90A) Solid Rods Cylinder Size Diameter x Height 1 2 / ” x 1” 5 8 / ” x 11/4” 3 4 / ” x 11/2” 7 8 / ” x 13/4” 1” x 2” 11/8” x 21/4” 11/4” x 21/2” 11/2” x 3” 2” x 3” 3” x 3” 4” x 3”

Load for Deflection by:

/8”

120 170 215 250 295 360 390 520 920 2060 3700

/4”

220 295 365 430 595 590 670 820 1460 3300 5800

/8”

-460 520 610 700 810 920 1150 2000 3650 7100

Springs/Tubes

Advantages of urethane springs, open end strippers and tubes: • • • • • • •

High pressures Closer center distances High tear resistance Oil resistant Punch vibration dampening Easy installation and replacement - No need for set screws or stripper bolts No shrapnellizing (flying to pieces, when fractured under load) thus preventing injury to worker and damage to the die. • Conventional heavy duty die springs obtain up to 500 lbs. per 1/8” deflection, compared to 2600 lbs. per 1/8” deflection on urethane springs.

UPL Light Duty Catalog # UPL-18-100 UPL-18-125 UPL-18-150 UPL-18-1200 UPL-25-100 UPL-25-125 UPL-25-150 UPL-25-175 UPL-25-1200 UPL-31-100 UPL-31-125 UPL-31-150 UPL-31-175 UPL-31-200 UPL-31-1200 UPL-38-100 UPL-38-125 UPL-38-150 UPL-38-175 UPL-38-200 UPL-38-2400 UPL-50-100 UPL-50-125 UPL-50-150 UPL-50-175 UPL-50-200 UPL-50-2400 UPL-62-100 UPL-62-125 UPL-62-150 UPL-62-175 UPL-62-200 UPL-62-2400 UPL-75-125 UPL-75-150 UPL-75-175 UPL-75-200 UPL-75-225 UPL-75-2400 UPL-88-125 UPL-88-150 UPL-88-175 UPL-88-200 UPL-88-225 UPL-88-250 UPL-88-275 UPL-88-2400 UPL-100-125 UPL-100-150 UPL-100-175 UPL-100-200 UPL-100-225 UPL-100-250 UPL-100-275 UPL-100-2400

P D L Lbs. Req. to Deflect 1 4 1 2 I.D. O.D. Length 1/8 / / 3 16 11 16 / / 1 250 470 680 11/4 195 365 525 11/2 170 315 450 121/2 ---1 4 3 4 / / 1 295 555 785 11/4 225 425 605 11/2 195 365 520 13/4 165 315 445 121/2 ---5 16 13 16 / / 1 325 615 875 11/4 255 485 690 11/2 220 415 595 13/4 185 355 500 2 160 300 425 121/2 ---3 8 7 8 / / 1 400 755 1080 11/4 310 590 845 11/2 250 475 675 13/4 200 385 545 2 180 340 480 241/2 ---1 2 / 1 1 460 875 1240 1 4 1/ 305 580 825 11/2 295 555 790 13/4 250 470 670 2 225 425 605 241/2 ---5 8 / 11/8 1 505 970 1365 11/4 400 770 1080 11/2 340 640 910 13/4 300 555 805 2 265 505 715 241/2 ---3 4 3 8 1 4 / 1/ 1/ 675 1280 1815 11/2 580 1100 1560 13/4 500 950 1345 2 430 820 1160 21/4 375 710 1010 241/2 ---7 8 / 15/8 11/4 950 1810 2565 1 2 1/ 820 1555 2205 13/4 705 1340 1905 2 610 1160 1645 21/4 530 1005 1430 21/2 450 850 1210 23/4 415 785 1115 241/2 ---1 13/4 11/4 1025 1940 2760 11/2 845 1605 2280 13/4 710 1345 1915 2 620 1175 1670 21/4 555 1050 1495 1 2 2/ 495 935 1330 23/4 455 860 1225 241/2 ----

How to Order: The I.D. of the tube spring (P) is slightly smaller than the nominal punch body diameter, so as to enable the spring to be pressed on the punch body.

Qty.

Catalog No.

UPL-18-100

UPM-100-1200

UPM Medium Duty

UPH Heavy Duty

P D L Lbs. Req. to Deflect 1 4 3 8 Catalog # I.D. O.D. Length 1/8 / / 3 16 13 16 UPM-18-100 / / 1 470 695 960 1 4 UPM-18-125 1/ 270 510 720 UPM-18-150 11/2 230 440 630 1 2 UPM-18-1200 12 / ---1 4 7 8 UPM-25-100 / / 1 430 810 1150 UPM-25-125 11/4 315 595 845 UPM-25-150 11/2 270 515 730 UPM-25-175 13/4 245 470 665 UPM-25-1200 121/2 ---5 16 15 16 UPM-31-100 / / 1 410 790 1120 UPM-31-125 11/4 350 660 940 UPM-31-150 11/2 310 580 820 UPM-31-175 13/4 260 490 700 UPM-31-200 2 220 425 605 UPM-31-1200 121/2 ---3 8 UPM-38-100 / 1 1 515 975 1390 UPM-38-125 11/4 430 810 1155 UPM-38-150 11/2 350 665 940 UPM-38-175 13/4 295 460 790 UPM-38-200 2 255 485 690 UPM-38-2400 241/2 ---1 2 1 8 UPM-50-100 / 1/ 1 610 1160 1650 1 4 UPM-50-125 1/ 470 895 1275 UPM-50-150 11/2 380 725 1030 UPM-50-175 13/4 315 600 850 UPM-50-200 2 290 545 775 UPM-50-2400 241/2 ---5 8 UPM-62-100 / 11/4 1 715 1355 1930 UPM-62-125 11/4 540 1025 1460 UPM-62-150 11/2 380 870 1235 UPM-62-175 13/4 315 720 1025 UPM-62-200 2 345 655 935 UPM-62-2400 241/2 ---3 4 UPM-75-125 / 11/2 11/4 880 1670 2370 UPM-75-150 11/2 730 1385 1965 UPM-75-175 13/4 620 1175 1670 UPM-75-200 2 530 1005 1435 UPM-75-225 21/4 475 900 1280 UPM-75-250 21/2 430 810 1155 UPM-75-275 23/4 375 715 1015 UPM-75-2400 241/2 ---7 8 UPM-88-125 / 13/4 11/4 1195 2265 3220 1 2 UPM-88-150 1/ 987 1870 2660 UPM-88-175 13/4 845 1600 2275 UPM-88-200 2 725 1370 1950 UPM-88-225 21/4 650 1230 1750 UPM-88-250 21/2 585 1105 1575 UPM-88-275 23/4 510 970 1380 UPM-88-300 3 390 740 1055 UPM-88-2400 241/2 ---1 4 UPM-100-125 1 2 1/ 1395 2650 3765 1 2 UPM-100-150 1/ 1080 2050 2915 UPM-100-175 13/4 875 1655 2350 UPM-100-200 2 770 1460 2075 UPM-100-225 21/4 695 1315 1870 UPM-100-250 21/2 630 1195 1700 UPM-100-275 23/4 570 1085 1540 UPM-100-300 3 510 970 1380 UPM-100-400 4 380 720 1027 1 2 UPM-100-2400 24 / ----

Catalog # UPH-18-100 UPH-18-125 UPH-18-150 UPH-18-1200 UPH-25-100 UPH-25-125 UPH-25-150 UPH-25-175 UPH-25-1200 UPH-31-100 UPH-31-125 UPH-31-150 UPH-31-175 UPH-31-200 UPH-31-1200 UPH-38-100 UPH-38-125 UPH-38-150 UPH-38-175 UPH-38-200 UPH-38-2400 UPH-50-100 UPH-50-125 UPH-50-150 UPH-50-175 UPH-50-200 UPH-50-2400 UPH-62-100 UPH-62-125 UPH-62-150 UPH-62-175 UPH-62-200 UPH-62-2400 UPH-75-125 UPH-75-150 UPH-75-175 UPH-75-200 UPH-75-225 UPH-75-250 UPH-75-275 UPH-75-2400 UPH-88-125 UPH-88-150 UPH-88-175 UPH-88-200 UPH-88-225 UPH-88-250 UPH-88-275 UPH-88-300 UPH-88-2400 UPH-100-125 UPH-100-150 UPH-100-175 UPH-100-200 UPH-100-225 UPH-100-250 UPH-100-275 UPH-100-300 UPH-100-400 UPH-100-2400

P D L Lbs. Req. to Deflect 1 4 3 8 I.D. O.D. Length 1/8 / / 3 16 15 16 / / 1 550 1050 1480 1 4 1/ 420 805 1140 11/2 310 580 820 1 2 12 / ---1 4 / 1 1 640 1215 1725 11/4 490 935 1325 11/2 360 680 965 13/4 315 595 840 121/2 ---5 16 / 11/16 1 580 1100 1570 11/4 430 830 1180 11/2 310 780 1110 13/4 360 680 970 2 290 550 780 121/2 ---3 8 / 11/8 1 720 1360 1945 11/4 535 1010 1445 11/2 360 895 1265 13/4 405 770 1090 2 330 625 890 241/2 ---1 2 1 4 / 1/ 1 780 1410 2110 1 4 1/ 610 1090 1650 11/2 495 885 1330 13/4 445 795 1195 2 405 730 1100 241/2 ---5 8 / 13/8 1 880 1580 2365 11/4 700 1255 1880 11/2 575 1035 1555 13/4 490 885 1325 2 440 790 1190 241/2 ---3 4 / 13/4 11/4 1260 2270 3400 11/2 1080 1945 2920 13/4 915 1645 2470 2 806 1450 2420 21/4 715 1285 1930 21/2 635 1140 1710 23/4 585 1055 1580 241/2 ---7 8 / 2 11/4 1632 2935 4405 1 2 1 / 1400 2515 3785 13/4 1185 2130 3200 2 1045 1875 2815 21/4 925 1665 2505 21/2 825 1485 2225 23/4 760 1365 2055 3 695 1245 1275 241/2 ---1 2 1 4 1 2/ 1 / 2335 4200 6310 1 2 1 / 1920 3455 5195 13/4 1615 2910 4370 2 1370 2480 3720 21/4 1185 2130 3195 21/2 1090 1960 2940 23/4 995 1800 2700 3 895 1610 2425 4 660 1185 1785 1 2 24 / ----

DAYTON PROGRESS CORPORATION 500 Progress Road P.O. Box 39 Dayton, Ohio 45449-0039 USA Telephone: (937) 859-5111 Fax: (937) 859-5353 Dayton Progress Canada, Ltd. 861 Rowntree Dairy Road Woodbridge, Ontario L4L 5W3 Telephone: (905) 264-2445 Fax: (905) 264-1071 Dayton Progress Ltd. G1 Holly Farm Business Park Honiley, Kenilworth Warwickshire CV8 1NP UK Telephone: 44 1 926 484192 Fax: 44 1 926 484172 Dayton Progress Corporation of Japan 2-7-35 Hashimotodai Sagamihara-Shi, Kanagawa-Ken 229-1132 Japan Telephone: 81 427 74 0821 Fax: 81 427 73 4955 Dayton Progress GmbH Im Heidegraben 8 Postfach 1165 61401 Oberursel/Ts., Germany Telephone: 49 61 71 924201 Fax: 49 61 71 924220 Dayton Progress S.A. 105 Avenue de lâ&#x20AC;&#x2122;Epinette BP 128 Zone Industrielle 77107 Meaux Cedex France Telephone: 33 1 60 247301 Fax: 33 1 60 247300

Form 8044 3/02

More Products. More Solutions. Process: Compacting Product: Pills Industry: Pharmaceutical

Process: Rotary Broaching Product: Bone Screws Industry: Medical Process: Molding Product: Shower Heads Industry: General Manufacturing

More Products. More Solutions. Process: Swaging Product: Steering Components Industry: Transportation Process: Molding Product: Plastic Bottles Industry: Food & Beverage

Process: Punching & Piercing Product: Spoons Industry: General Manufacturing

Process: M olding Product: Deodorant Casings Industry: Healthcare Products Process: Punching & Piercing Product: Pop Top Lids Industry: Food & Beverage Process: Extruding Product: Toasters Industry: Appliance

Process: M olding Product: Surgical Tubing Industry: Medical Process: Punching & Piercing Product: Padlocks Industry: General Manufacturing

Dayton Progress Corporation 500 Progress Road P.O. Box 39 Dayton, OH 45449-0039 USA Dayton Progress Portland 1314 Meridian St. Portland, IN 47371 USA Dayton Progress Canada, Ltd. 861 Rowntree Dairy Road Woodbridge, Ontario L4L 5W3 Dayton Progress Mexico, S. de R.L. de C.V. Access ll Number 5, Warehouse 9 Benito Juarez Industrial Park Querétaro, Qro. Mexico 76130 Dayton Progress, Ltd. G1 Holly Farm Business Park Honiley, Kenilworth Warwickshire CV8 1NP UK Dayton Progress Corporation of Japan 2-7-35 Hashimotodai Sagamihara-Shi, Kanagawa-Ken 229-1132 Japan Dayton Progress GmbH Im Heidegraben 8 Postfach 1165 61401 Oberursel/Ts., Germany Dayton Progress Perfuradores Lda Zona Industrial de Casal da Areia Lote 17 Cós, 2460-392 Alcobaça, Portugal Dayton Progress SAS 105 Avenue de l’Epinette BP 128 Zone Industrielle 77107 Meaux Cedex, France Dayton Progress Czech sro Hala G Pražská 707 CZ-294 71 Benátky nad Jizerou Czech Republic

Global leader in providing fabrication and stamping solutions

Process: Molding Product: Lipstick Casings Industry: Consumer Goods Form 8070 10/09

Special engineering & manufacturing product solutions

Delivering a new level of quality services —Dayton today

Meeting the “special” tooling needs of today’s manufacturers Today’s consumers demand more. More new products. Higher quality products. And often more products for less money.

Dayton Progress has a long-time reputation as a

In order to stay competitive—often to stay in business

quality manufacturer and a leader in the metal

—today’s manufacturers expect their suppliers to

stamping industry. Today, however, our markets

provide better, faster, and more cost-effective ways to

and the needs of our customers are changing

produce and deliver those products.

more rapidly than ever. That means more new products, higher quality, and an even higher level of service and support.

If your company has “special” tooling needs, Dayton Progress can help.

Dayton maintains the industry’s largest inventory

We have the experience

of punches and other die-set stamping products;

and resources to provide

yet we are well known as innovators and develop-

new product applications,

ers of “special” tooling for unique manufacturing

improved in-plant quality

applications. Over the years, many of our “special”

and performance, and

tools have been added to our extensive line of

reduced operating costs.

standard products. Today, we are focusing more closely on the development and manufacture of this “special” tooling. We are taking a more proactive role in developing new applications. We are looking closely at emerging and developing markets. We are placing a stronger emphasis on working partnerships with our customers. And we are offering more new ideas—and more new products—than ever before. We are pleased to present our updated “special” tooling capabilities in this brochure. We look forward to serving you and the needs of your customers.

www.daytonprogress.com

Supporting your production requirements

More new ideas. More new products.

Today, Dayton Progress brings a wealth of knowledge, experience, and skills to each and every job.

For over half a century, Dayton Progress has manufactured and marketed a full range of precision metal stampings and other specialized tooling components—many of them custom-designed and manufactured to meet the special needs of our customers. We have developed hundreds of per-print “special” tools that have been used in a wide range of manufacturing processes.

We can deliver the precision tooling, the tightest tolerances, the right configurations, and the quick turnaround you need to manufacture the best quality, most cost-effective end products—products that can give you that all-important competitive edge.

Industries Served: Appliance Consumer Goods n Electronics n Food & Beverage n Furniture n General Manufacturing n Healthcare Products n HVAC n Injection Molding n Medical n Metalworking n Pharmaceutical n Telecommunications n Transportation n n

Today, we are taking a strong, proactive role in the development of new products and processes. Support processes and their value-added end products include, but are not limited to, the following:

Coining—pen clips, metal buttons, jewelry Compacting—tablets, batteries, dog food, pallets Extruding—cans, tubing, car molding, ammunition Heat transfer—A/C products, refrigerators Laminating—computers, motors, furniture Molding—surgical tubing, spark plugs, consumer product casings, pens Punching & Piercing— saw blades, fuel pumps, motors, toaster, padlocks Rotary Broaching—bone screws, plumbing fixtures, machining tools Swaging—steering components, ammunition, small arms, gun barrels

The Dayton Difference Today, Dayton Progress sells, services, and supports a full range of both standard and per-print “special” products to thousands of customers around the globe. Quality manufacturing Dayton operates manufacturing/ engineering facilities in North America, Europe, and the Pacific Rim. We build quality into every product by paying strict attention to every step of the manufacturing process; and our products outlast and outperform competitive products.

In-house capabilities include CNC machining, precision finishing, a world-class metallurgical department, heat-treating, and proprietary hardness coating. We also offer a unique Firm Delivery Schedule (FDS) on all products.

Services include: Value-based product ideas/ solutions n World-class design/engineering support n In-house manufacturing capabilities n Leading-edge in-house metallurgical lab n Quality and delivery guarantees n Worldwide sales/technical network support n

Technical support

Customer partnering

Dayton offers a full range of product catalogs and literature, technical education programs, and personal technical support for “special” per-print products and other non-standard designs, and both web-based and ondisc software that simplify the design and ordering processes.

Dayton provides more in-depth technical, sales, and problemsolving support than any other company in our industry. Experts include product designers, craftspeople, technicians, engineers, metallurgists, service reps, sales professionals, and others. Working with our customers, our team of experts continues looking for new ideas, new applications, and new products.