Harley Brake Lines chart

826

APPENDIX C

Custom Braided Brake Line Kits Dress your bike for maximum custom impact and performance.

Harley-Davidson offers a choice of three braided brake line finishes, and two different design configurations, to match your customizing needs. All brake lines meet or exceed all DOT requirements.

Instructions for finding Stock and Alternate Length Modular Brake Lines: 1. Find your model and year on the chart below for the stock fitment.

2. For alternate length and banjo angle upper brake lines, see the chart on page 829. Proper routing may require a different banjo angle from that used for stock fitment.

Note: Modular Brake Lines require both upper and lower brake line kits for installation. Subsequent changes due to handlebar modifications may only require a new upper line.

1-piece brake line

modular brake line

“1-Piece” Brake Lines Brake lines are specific to a stock length, and/or to a specific accessory handlebar application. “1-Piece” Brake Lines come in both single disc and dual disc configurations. “1-Piece” Brake Lines have pre-assembled/crimped banjo fittings for easy installation and to ensure the correct fit for the specific application.

Modular Brake Lines Multi-piece design provides maximum versatility for both stock and alternate (plus) length applications.

The common lower line is shared with specific models, while the variable length upper lines fit models depending on handlebar application. Upper brake lines are available in lengths up to +10" over the stock configuration and can be ordered with banjo angles to accommodate most handlebar configurations.

BRAKE LINE Original Equipment Applications – Front “one-piece” Brake lines

modular Brake lines Diamondback™

Platform

From – To

SPORTSTER® XL883

OEM Stock

Stainless Steel

Diamond-Black

Diamondback™

Diamond-Black

Upper

Lower

Upper

Lower

—

1992-2003

45121-96A

45201-97B

—

—

—

—

—

2004-2009

46400-04C

45496-04

46934-06

—

—

—

—

—

1999-2003

45121-96A

45201-97B

—

—

—

—

—

—

2004-2010

45449-04B

45489-04

46930-06

46779-09

—

—

—

—

2005-2010

46411-05E

—

46936-06

—

—

—

—

—

2011-later

46680-11

—

46934-06

—

—

—

—

—

XL883N

2009-later

46400-04C

45496-04

46934-06

—

—

—

—

—

XL883R

2002-2003

45194-99A

45287-99C

—

—

—

—

—

—

2005-later

45319-04D

45409-04

—

—

—

—

—

—

XL883C XL883L

XLH883 HUG

1988-2003

45121-96A

45201-97B

—

—

—

—

—

—

XL1200

1988-2003

45121-96A

—

—

—

—

—

—

—

XL1200C with base Pull Back H’bar with optional Mini-Ape H’bar with optional Drag Bar H’bar

1999-2003

45121-96A

45201-97B

—

—

—

—

—

—

2004-2010

45449-04B

45489-04

46930-06

46779-09

—

—

—

—

2011-later

45449-04B

45489-04

46930-06

46779-09

—

—

—

—

2011-later

46688-11

—

—

46720-09

—

—

—

—

2011-later

46986-11

—

—

—

—

—

—

—

XL1200L

2006-2011

46411-05E

—

46936-06

—

—

—

—

—

XL1200N

2007-later

45449-04B

45489-04

46930-06

46779-09

—

—

—

—

XL1200R

2004-2007

45319-04D

45409-04

—

—

—

—

—

—

XL1200X

2010-later

46417-10A

45496-04

46934-06

—

—

—

—

—

2007

45449-04B

45489-04

46930-06

46779-09

—

—

—

—

XR1200™

2008-2010

42942-08A

45851-08

—

—

—

—

—

—

XR1200X™

2010-later

42942-08A

45851-08

—

—

—

—

—

—

XL50

DYNA (NON-ABS) FXD ®

1995-1999

45121-96A

—

—

—

—

—

—

—

2000-2005

45291-00A

45202-00A

—

—

—

—

—

—

2006-2007

45291-06

—

—

—

41800026

42110-07

—

—

2008-2010

45291-08

—

—

—

41800026

42110-07

—

— —

FXD35

2006

42727-06

—

—

—

41800029

42110-07

—

FXDB

2006-2007

42728-06

—

—

—

41800031

42110-07

—

—

2008-later

45112-08

—

—

46740-09

41800059

42110-07

41800112

38116-10

2005

45291-00A

45202-00A

—

—

—

—

—

—

2006

45291-06

—

—

—

41800026

42110-07

—

—

2007

42727-06

—

—

—

41800029

42110-07

—

—

2008-later

45291-08

—

—

—

41800029

42110-07

—

—

FXDC

APPENDIX C 827

BRAKE LINE Original Equipment Applications – Front “one-piece” Brake lines

modular Brake lines Diamondback™

Platform

From – To

OEM Stock

Stainless Steel

Diamondback™

Diamond-Black

Diamond-Black

Upper

Lower

Upper

Lower

DYNA (NON-ABS) continued FXDF 2008-later FXDL 2001-2005

42163-08

—

—

—

44790-08

42112-08A

48931-10

48928-10

44794-01A

44793-01

—

—

41800054

42371-07

41800110

48920-10

2006-2007

44794-06

—

—

—

41800057

42110-07

—

—

2008-later

42728-08

—

—

—

41800057

42110-07

—

—

1996-2005

45112-96A

45206-97B

—

—

41800030

42366-07

—

—

2006-2007

45112-06

—

—

—

41800031

42108-07

—

—

®

FXDWG

2008

45112-08

—

—

—

41800031

42108-07

—

—

2010-later

42740-10

—

—

—

41800090

42108-07

41800122

48926-10

FXDX

1999-2005

45194-99A

45287-99C

—

—

—

—

—

—

FXDXT

2001-2003

45194-99A

45287-99C

—

—

—

—

—

—

2012

42728-08

—

—

—

41800058

42110-07

—

—

—

—

—

41800059

41800032

41800112

41800076

—

—

—

41800029

41800032

—

—

—

—

—

41800080

41800048

41800120

41800078

—

—

—

41800057

41800032

—

—

—

—

—

41800090

41800032

41800122

41800076

—

—

—

41800058

41800050

—

—

—

FLD DYNA (ABS-Equipped) FXDB

2012 FXDC 2012 FXDF 2012 FXDL 2012 FXDWG 2012 FLD 2012 SOFTAIL® (NON-ABS) FLST FLSTC

FLSTF

42935-12 / 44233-12 / 46870-12 42927-12 / 44233-12 / 46870-12 44084-12 / 44233-12 / 46870-12 46925-12 / 44233-12 / 46870-12 42940-12 / 42929-12 / 46926-12 42926-12 / 44233-12 / 46870-12

2006-2007

42317-06A

46011-01

—

—

41800056

42371-07

—

2008-2010

42303-08

—

—

—

41800056

42371-07

—

—

1996-1999

—

45210-97B

—

—

—

—

—

—

2000-2006

42317-06A

-

—

—

41800056

42371-07

—

—

2007

42317-06A

46011-01

—

—

41800056

42371-07

—

—

2008

42303-08

—

—

—

41800056

42371-07

—

—

2009-later

42411-09

—

—

—

41800030

42371-07

—

—

1990-1995

42303-89B

—

—

—

—

—

—

—

1996-1999

—

45210-97B

—

—

—

—

—

—

2000-2006

42317-06A

—

—

—

41800057

42371-07

—

—

2007

42317-06A

46011-01

—

—

41800057

42371-07

—

—

2008-2011

42303-08

—

—

—

41800057

42371-07

—

—

2012

42314-08

—

—

—

41800056

42371-07

—

—

FLSTFB

2010-2011

48980-10

—

—

—

41800053

42371-07

41800108

48920-10

2012

42314-08

—

—

—

41800056

42371-07

—

—

FLSTN

1993-1996

42303-89B

—

—

—

—

—

—

—

2005-2007

42314-05A

44892-05

—

—

41800056

42371-07

—

—

2008-later

42314-08

—

—

—

41800056

42371-07

—

—

1997-2003

—

45209-97B

—

—

—

—

—

—

— —

— —

FLSTS FLSTSB

2008-2011

45139-08

—

—

48970-09

—

—

FLSTSC FXST

2005-2007 1999-2007

45139-05B 45199-99A

— 44813-00A

46942-06 —

48962-09 —

— 41800056

— 42366-07

—

—

2008-2010

45199-08

—

—

—

41800056

42366-07

—

—

1999-2007

45250-98B

45264-98B

—

46791-09

41800024

42366-07

—

—

2008-2009

45250-08

—

—

—

41800024

42366-07

—

—

1996-1999

45112-96A

45206-97B

—

—

—

—

—

—

FXSTB FXSTC

2007

42148-07

—

—

—

41800030

42366-07

—

—

2008-2010

42148-08

—

—

—

41800030

42366-07

—

—

FXSTD

2000-2007

45119-00B

44815-00A

—

—

41800056

42366-07

—

—

FXSTS

1996-2003

45110-96

—

—

—

—

—

—

—

2004-2006

45115-95B

45209-97B

—

—

—

—

—

—

1995-1997

45115-95B

45209-97B

—

—

—

—

—

—

FXCW

2008-2009

41800021

—

—

—

41800058

45770-08

—

—

FXCWC

2008-2011

41800021

—

—

—

41800058

45770-08

—

—

FXS

2011-later

38154-11

—

—

—

41800051

42110-07

41800106

38116-10

FXSTSB

828

APPENDIX C BRAKE LINE Original Equipment Applications – Front “one-piece” Brake lines

modular Brake lines Diamondback™

Platform

SOFTAIL® (ABS-Equipped) FLSTC FLSTF

From – To

2011-later 2011 2012

FLSTFB

2011 2012

FLSTN FXST FXCWC FXS TOURING (NON-ABS) FLHR

2011-later 2011-later 2011 2011-later

OEM Stock

45856-11 / 42552-11 45831-11 / 42552-11 45829-11 / 42552-11 45555-11 / 42552-11 45829-11 / 42552-11 45829-11 / 42552-11 45824-11 / 42369-11 45828-11 / 42369-11 38152-11 / 41800008

Diamond-Black

Stainless Steel

Diamondback™

Diamond-Black

Upper

Lower

Upper

Lower

—

—

—

41800030

38132-11

—

—

—

—

—

41800057

38132-11

—

—

—

—

—

41800056

38132-11

—

—

—

—

—

41800053

38132-11

41800108

38135-11

—

—

—

41800056

38132-11

—

—

—

—

—

41800056

38132-11

—

—

—

—

—

41800056

38186-11

—

—

—

—

—

41800058

38186-11

—

—

—

—

—

—

—

41800106

41800022

1994-2007

43350-96C

45212-97B

44877-05

—

42439-08

45818-07

—

—

2008-later

43350-08

—

—

—

42461-08

44907-08

—

—

1998-2007

43350-96C

45212-97B

44877-05

—

42439-08

45818-07

—

—

2008-later

43350-08

—

—

—

42461-08

44907-08

—

—

FLHRS

2004-2007

43374-04A

—

—

—

42439-08

45818-07

—

—

FLHT

1996-2007

43349-96B

45441-03A

—

—

44106-08

45820-07

—

—

2008-2009

43350-08

—

—

—

44106-08

44905-08

—

—

1996-2007

43349-96B

45441-03A

—

—

44106-08

45820-07

—

—

2008-later

43350-08

—

—

—

44106-08

44905-08

—

—

1996-2007

43349-96B

45441-03A

—

—

44106-08

45820-07

—

—

2008-later

43350-08

—

—

—

44106-08

44905-08

—

—

FLHTK

2010-later

43350-08

—

—

—

44106-08

44905-08

—

—

FLHX

2006-2007

43349-96B

45441-03A

—

—

44106-08

45820-07

—

—

2008-later

43350-08

—

—

—

44106-08

44905-08

—

—

1998-2007

43350-96C

45212-97B

44877-05

—

42439-08

45818-07

—

—

2008-2009

43350-08

—

—

—

44213-08

44907-08

—

—

FLTRX

2010-later

43350-08

—

—

—

44213-08

44907-08

—

—

FLTRU

2011-later

43350-08

—

—

—

44213-08

44907-08

—

—

—

—

—

46711-09

41825-09

—

—

—

—

—

46711-09

41825-09

—

—

—

—

—

40958-09

41825-09

—

—

—

—

—

40958-09

41825-09

—

—

—

—

—

40958-09

41825-09

—

—

—

—

—

40958-09

41825-09

—

—

—

—

—

40958-09

41825-09

—

—

—

—

—

46711-09

46049-09

—

—

—

—

—

46711-09

46049-09

—

—

—

—

—

46711-09

46049-09

—

—

FLHRC

FLHTC FLHTCU

FLTR

TOURING (ABS-Equipped) FLHR FLHRC FLHT FLHTC FLHTCU FLHTK FLHX FLTR FLTRX FLTRU

2009-later 2009-later 2009-2010 2009-later 2009-later 2010-later 2009-later 2009 2010-later 2011-later

41679-09 / 40612-09 41679-09 / 40612-09 41679-09 / 40612-09 41679-09 / 40612-09 41679-09 / 40612-09 41679-09 / 40612-09 41679-09 / 40612-09 41679-09 / 42161-09 41679-09 / 42161-09 41679-09 / 42161-09

NOTE: No 2008 ABS Brake Lines are available.

TRIKE (NON-ABS) FLHTCUTG

2009-later

83475-09

—

—

—

44213-08

83666-10

—

—

FLHXXX

2010-2011

83475-09

—

—

—

44213-08

83666-10

—

—

APPENDIX C 829

modular brake lines – custom lengths – Front SOFTAIL® & DYNA® (ABS & NON-ABS)

TOURING & DYNA® FXDF (ABS & NON-ABS)

Front Upper Line – Single Disc Diamondback™ 41800024

$64.95

41800025

$64.95

41800026

$64.95

Diamond-Black — — — — — — — — — — — — — — 41800104 $64.95 — — — — — — — — — — 41800106 $64.95 — — 41800108 $64.95 41800110 $64.95 — — — — — — — — 41800112 $69.95 41800114 $69.95 41800116 $69.95 41800118 $69.95 — — — — — — 41800120 $64.95 — — — — — — 41800122 $64.95 — — — — — — — — — — — — — — — —

Price

41800027

$64.95

41800028

$64.95

41800029

$64.95

41800030

$64.95

41800031

$69.95

41800042

$69.95

41800043

$69.95

41800044

$69.95

—

—

—

—

41800051

$64.95

41800052

$64.95

41800053

$64.95

41800054

$64.95

41800055

$64.95

41800056

$64.95

41800057

$64.95

41800058

$64.95

41800059

$69.95

41800060

$69.95

41800061

$69.95

41800062

$69.95

—

—

—

—

—

—

41800080

$64.95

41800082

$64.95

41800084

$64.95

41800088

$64.95

41800090

$64.95

41800092

$64.95

41800094

$64.95

41800096

$69.95

41800098

$69.95

41800100

$69.95

41800102

$69.95

—

—

—

—

Front Upper Line – Dual Disc Length 20''

†

$64.95

42399-08

$64.95

23''

42428-08

$64.95

24''

42439-08

$64.95

25''

42461-08

$64.95

42484-08

$64.95

28''

42527-08

$69.95

30''

42548-08

$69.95

32''

42599-08

$69.95

34''

44081-09

$69.95

—

46336-09

$69.95

0°

—

46566-09

$69.95

19''

44106-08

$64.95

20''

44138-08

$64.95

21''

44206-08

$64.95

22''

44213-08

$64.95

23''

44250-08

$64.95

24''

44259-08

$64.95

25''

44306-08

$64.95

44340-08

$69.95

44355-08

$69.95

30''

44461-08

$69.95

32''

40958-09

$69.95

34''

46711-09

$69.95

—

46727-09

$69.95

—

38147-10

$74.95

35°

26'' 28''

—

38149-10

$74.95

20''

44790-08

$64.95

21''

45007-08

$64.95

22''

45082-08

$64.95

23''

45094-08

$64.95

24''

45131-08

$64.95

25''

45134-08

$64.95

45150-08

$64.95

45223-08

$69.95

30''

45251-08

$69.95

32''

45260-08

$69.95

34''

44162-09

$69.95

—

46743-09

$69.95

—

46747-09

$69.95

90°

26'' 28''

Length 18'' 19'' 21'' 22'' 23'' 24'' 28'' 30'' 32'' 34'' 36'' 18'' 19'' 20'' 21'' 22'' 23'' 24'' 26''

42110-07

$64.95

38116-10

$64.95

FXDF (NON-ABS)

42366-07

$64.95

48924-10

$64.95

42371-07

$64.95

48920-10

$64.95

45770-08

$64.95

—

—

38132-11†

$219.95

38135-11†

$219.95

†

$219.95

—

—

—

41800022†

$219.95

†

$129.95

†

$129.95

41800076

41800050†

$159.95

—

—

’03-’07 Touring (non-abs)

’08-later Touring (non-abs)

TRIKE (non-abs)

’09-later Touring (ABS)

ABS-Equipped Models †

Diamondback™ 42112-08A $139.95 FXDF 41800048† FXDF 45818-07 FLHR/FLTR 45820-07 FLHT/FLHX 44907-08 FLHR/C FLTR/X/U 44905-08 FLHT/C/CU/X 83666-10 FLHTCUTG, FLHXXX

$279.95 $139.95

35°

28'' 30'' 32'' 34'' 36'' 40'' 44'' 18'' 19'' 20'' 21'' 22'' 23'' 24''

90°

26'' 28'' 30'' 32'' 34'' 36''

Front Lower Line – Dual Disc

$64.95

0°

26''

TOURING & DYNA FXDF (ABS & NON-ABS)

Diamond-Black

Banjo Angle (10mm bore)

20''

Front Lower Line – Single Disc

48926-10

41800032

Diamond-Black — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 48940-10 $64.95 — — — — 38118-10 $69.95 — — 38120-10 $69.95 38139-10 $69.95 38141-10 $69.95 — — — — — — 38143-10 $74.95 38145-10 $74.95 48931-10 $64.95 48929-10 $64.95 — — 48944-10 $64.95 — — — — — — — — — — — — 48995-10 $69.95 — — — —

SOFTAIL & DYNA (ABS & NON-ABS)

$64.95

—

$64.95

22''

42108-07

38186-11

Price

42396-08

FXDF (ABS)

FXS (ABS) FXDC, FXDB, FXDL, FXDWG (ABS) FLD (ABS)

Diamondback™ 42393-08

21''

26''

Diamondback™ ’06-later FXDWG (NON-ABS) FXD/B/C/L FLD & FXS (NON-ABS) FX Softail pre-’06 FXDWG (NON-ABS) FL Softail (NON-ABS) FXCW/C (NON-ABS) FLSTC/F/FB/N (ABS) FXCWC, FXST (ABS)

Banjo Angle (7/16" bore)

Diamond-Black 48928-10 $139.95 FXDF 41800078† FXDF 48938-10 FLHR/FLTR

$279.95 $139.95

$139.95

—

—

$139.95

48942-10 FLHR/C FLTR/X/U

$139.95

$139.95

—

—

$139.95

—

—

41825-09† FLHR/C FLHT/C/CU/X

$269.95

48946-10† FLHR/C FLHT/C/CU/X

$269.95

46049-09† FLTR/X/U

$269.95

—

—

ABS-Equipped Models

830

APPENDIX C BRAKE LINE Original Equipment Applications – rear

Platform

sportster® All XL

From – To

OEM Stock

Stainless Steel

Diamondback™

1988-2003

44438-87C

44800-00A

$59.95

—

—

2004-2005

44429-04

—

—

—

—

2006-2010

44429-06C

45499-04

$119.95

—

—

2011-later

44429-11

45499-04

$119.95

—

—

XR1200™, XR1200X™

2008-later

42975-08A

45868-08A

$99.95

—

—

DYNA® All DYNA (NON-ABS, except FXDWG/2/3 & FXDSE)

2000-2007

40956-00B

44801-00A

$59.95

44889-05

$74.95

2008-later

42142-08

—

—

45754-08

$74.95

2012

46871-12 / 46872-12

—

—

—

—

All DYNA (ABS-Equipped) SOFTAIL® FL SOFTAIL & FXSTD

FX SOFTAIL (except FXSTD)

All SOFTAIL (NON-ABS) All SOFTAIL (ABS-Equipped)

1988-1999

40957-87C

—

—

—

—

2000-2006

45133-04B

—

—

44881-05

$119.95

2007

42283-07

—

—

—

—

1990-1999

45156-89E

—

—

—

—

2000-2003

45133-04B

—

—

—

—

2004-2005

45133-04B

—

—

44881-05

$119.95

2006

46649-06

—

—

46650-06

$119.95

2007

45133-07

—

—

—

—

2008-2010

42261-08A

—

—

45755-08

$119.95

2011-later

42261-11

—

—

45755-08

$119.95

2011-later

43373-11 / 43384-11

—

—

38138-11

$169.95

Still need help?

Visit your local Harley-Davidson Dealer. They have the tools and expertise to select the correct cables and brake lines for your custom application. Your dealer can measure and test fit cables and lines to determine the proper length and fittings to ensure smooth operation and interference-free routing.

Notice: The prices appearing in this catalog are the manufacturer’s suggested retail prices. Actual retail prices may vary.