Battery Maintenance Catalog
Take Charge of Your Batteries
Flight Systems Industrial Products FSIP www.batteryrestoration.biz
Table of Contents About FSIP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1 Customer Testimonials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2 What is Sulfation?.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2 Xtender Battery Regenerator .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3 Battery Monitoring System (BMS). . . . . . . . . . . . . . . . . . . . . . . . . . page 4 Smart Discharger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4 Demo Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5 DisChargePlus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6 DC/DC Converters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6 High Frequency Industrial Chargers. . . . . . . . . . . . . . . . . . . . . . . . page 7 On & Off Board Chargers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8 Remanufactured Chargers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8 Water Deionizer System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9 Remote Battery Water Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9 Battery Acid Tester/Hydrometer. . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9 Commercial Dry-Steam Cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . page 10 Battery Discharge Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10 Battery Cleaner/Acid Neutralizer. . . . . . . . . . . . . . . . . . . . . . . . . . page 10 Flir Clamp Meters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 10
About FSIP With 50 years of experience in remanufacturing and legacy manufacturing, FSIP provides electronic products used on electric and gas powered vehicles and equipment. As an ISO 9001:2015 certified supplier, partnering with FSIP ensures superior and reliable products, while offering choices and significant savings. Alliances with many of the leading electronic and vehicle manufacturers, allows FSIP to deliver products that will assist in the growth of your company and bring you a competitive advantage.
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1-800-333-1194 • www.batteryrestoration.biz
Customer Testimonials “This battery desulfator from Flight Systems Industrial Products is working night and day saving our customers and us thousands of dollars on batteries. Finally something to restore batteries that actually works.” -Bill Rulien at Beaver Creek Golf Carts, Peru, IL “My customers like the fact that they have a less expensive option to go to for batteries, rather than having to buy new right away. They can get a few more seasons out of their current batteries. I like that I can take what was a 60 minute battery and regenerate it to a 100 minute battery!” - Emory at Dobson Turf Management, Newfield, NJ
Buffalo Forklift
Beaver Creek Golf Carts
Black Equipment
Taylor’s Forklift Repair
“A man free position, it has put a lot of ease on our rental department knowing we are sending out issue free batteries. It has been running continuously since we purchased the machine.” - Humberto at ElectroLift, Apple Valley, CA “Good Results! We are getting at least a 25% increase with each restoration.” - Tim at Ultimate Golf Carts, Otsego, Minnesota “Helped business hugely as not only are they selling new batteries but regening packs. Seeing new customers who would have not done any business before being able to offer regen and proving to increase business altogether. So happy I had to buy two machines so far!” - Greg, Boerne, TX
What is Sulfation? The normal chemical process of charging and discharging forms a layer of hardened lead-sulfate crystals on the lead plates within the battery.
Progression of sulfation over time
A regular battery charger can not transform these crystals to an active material because the crystals become too hard. Causes of sulfation:
• Opportunity charging • Discharging too deeply • Charging the battery when there is more than 20% capacity remaining • Long period of inactivity • Not watering the battery properly • High temperatures • Using the wrong battery charger • Short periods of charging/interrupted charge cycles
1-800-333-1194 • www.batteryrestoration.biz
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Xtender Battery Regenerator Load Bank • Constant Current Discharger • Desulfator The Xtender is a combination of multi machines and is designed to restore all types of leadacid batteries commonly used in material handling, golf, telecommunications, UPS, utility and transportation industries. The Xtender is fully automatic with touchscreen programing, giving the user many advantages and requires less attention during the process. Sulfation of lead-acid batteries is the main reason for capacity and efficiency loss, which is caused by accumulation of extremely hard lead sulfate crystals. The Xtender uses a high frequency pulsation process to break-down these crystals. The regeneration process consists of 5-6 cycles, starting with a controlled discharge, then 3 restoration cycles followed by another discharge, then a final restoration. A reporting system is included, to provide details of each cycle in the regeneration process. Also, when using the Battery Monitoring System (BMS) the user has access to detailed reporting of individual batteries and cells. Software and firmware updates are included and accessible via the Xtender website www.batteryrestoration.biz.
• Automated Discharge & Restore • Simple Touchscreen Programming • Monitor Process Remotely • Optional Battery Monitoring Sensors • Generates Capacity Reports
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1 Sold separately or build your custom package!
Model
Input
Output
Max Amp Hour Rating
Dimensions
Weight
93-M1001
AC 1 PH 220V
1.2V-100V 0-30A
300Ah
24x16x52.5 in
273 lbs
93-M1005
AC 3 PH 220V
1.2V-120V 0-50A
500Ah
24x20x52.5 in
399 lbs
93-M1007
AC 3 PH 220V
1.2V-125V 0-100A
1000Ah
24x20x52.5 in
554 lbs
93-M1007-480
AC 3 PH 480V
1.2V-125V 0-100A
1000Ah
24x20x52.5 in
554 lbs
93-M1009
AC 3 PH 220V
1.2V-75V 0-350A
3000Ah
31.5x39.5x59 in
1100 lbs
1-800-333-1194 • www.batteryrestoration.biz
Battery Monitoring System (BMS) 2V-12V sensor modules available with ability to monitor up to 100 cells simultaneously Product Features • Available in various voltages: 2V, 6V, 8-12V • Monitors individual cells wirelessly • Reports voltage measurement real-time via Bluetooth • Generates cell health reports automatically • Software updates available and included
Initial Discharge
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Bulk/ Cycling Absorption Charge
Equalization Charge
Final Discharge
Bulk/ Absorption Charge
Smart Discharger
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• Discharge capacity of 0-200 Amps, allows for C6 discharge rate on batteries up to 1200Ah • Works in conjunction with the Xtender, or as a stand- alone loadbank/discharger • Capable of monitoring each cell with the addition of wireless BMS Sensors • Programmable cycle termination based on minimum voltage reached, or total capacity discharged • Automatically generates a detailed battery performance analysis • AC input 120Vac Single-phase 50/60Hz • Designed to test all battery chemistries from 12V to 96V
1-800-333-1194 • www.batteryrestoration.biz
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Demo Process FSIP offers a training and demonstration program either onsite or via a live web conference to demonstrate the effectiveness of the Xtender Battery Regenerator.
The training period takes approximately 2-4 hours and highlights how to operate and program the Xtender Battery Regenerator. Throughout this process your staff will also become familiar with advanced battery technologies, the battery regeneration process and the battery health analysis reports automatically generated by the Xtender. Our wireless Battery Monitoring System, and all necessary accessories are included at no additional charge. At the completion of the training period, the demonstration unit remains onsite to perform further regenerations. Throughout the training and demo period, the number of batteries regenerated could conceivably pay a good portion of the overall Xtender purchase investment.
Rental & Lease Options Available 5
1-800-333-1194 • www.batteryrestoration.biz
DisChargePlus The DisChargePlus is an economical choice designed for use with 36 and 48 volt battery packs. This device measures the length of time that batteries can run on a single charge and provides an easy way to get an accurate measurement of battery capacity.
• For 36 or 48 volt systems • 3 programmable discharge rates or time & shut off voltage • No AC power required • 200 amp clamps with 8 foot connection cables • Microcontroller based for accuracy • Stores the previous 14 discharge cycles • Digital display for easy reading during discharge
DC/DC Converters
General Electric
Curtis
1-800-333-1194 • www.batteryrestoration.biz
Sevcon
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High Frequency Industrial Chargers The GREEN UL and GREEN6 Battery Chargers are high-frequency and fully automatic for use with lead-acid, sealed and gel traction batteries.
GREEN UL
GREEN6
Single Phase Charger 24V-48V • 50A-120A
Three Phase Charger 24V-48V • 80A-150A
Features Include: • Soft start charging cycle • Voltage drop compensation • Protection against reverse polarity • Charge cycle begins with batteries as low as 2 volts
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• UL approved • Most charging curves feature maintenance/ float mode • GREEN6 power module system allows charging to continue even if a module stops working
1-800-333-1194 • www.batteryrestoration.biz
On & Off Board Chargers ChargePlus Battery Charger High Frequency & Universal
10.63” x 8” x 5” – L x W x H; 11.25lbs Universal Input: 100-240V AC
• Begin charge cycle with batteries as low as 2 volts • Float feature allows for batteries to maintain full charge at the end of charge cycle • Standard SB50 DC Connector or choose from many DC connectors • Adjustable to12, 24, 36 or 48 volts • User manual with troubleshooting codes • Set to flooded lead-acid batteries (AGM or Gel settings available by request) • Light weight and portable with convenient handle • Easy-to-read red, yellow, green lights indicate charging state • UL approved
Delta-Q Battery Chargers Delta-Q Technologies QuiQ and IC Series Chargers are highly efficient, durable and capable of being used on- or off-board, with a variety of different types of deep-cycle lead acid and lithium-ion batteries. Suitable applications include, but are not limited to, the following: scissor lifts, boom lifts, lift trucks, floor care machines, power sports (motorcycles and scooters), utility vehicles and specialty golf vehicles.
QuiQ Series 24V-72V • 18A-25A
IC650 24V-48V • 13A-27A
Features:
Features:
• Multi-color LED indicator for charging status and fault/error • Integrated charge cycle and event tracking • Dimensions: 11 x 9.7 x 4.3” (28.0 x 24.6 x 11.0 cm)
• Change charge profiles with touch of a button • USB host port for data download/ software update • AC/DC cables are field-replaceable • Dimensions: 9.9 x 7.3 x 3.1” (25.2 x 18.6 x 8.0 cm)
Remanufactured Chargers SPE, Delta-Q, DPI, Signet, Zivan & More
1-800-333-1194 • www.batteryrestoration.biz
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Water Deionizer System Municipal water often contains chlorine, and well water often contains battery harmful metallic impurities. Both of these can be major contributors to premature lead-acid battery failure. It is essential to eliminate these contaminants, and no longer necessary to purchase individual gallons of distilled water. Our water deionization system allows you to automatically purify and dispense water for all your battery refilling needs. Easy To Use • Operates at full-line pressure to dispense pure water directly from the deionizer • 20-ft output hose allows maximum watering flexibility and convenience • Watering Gun lets you fill a battery directly from the deionizer
Remote Battery Water Monitor Bright green indicators show when water levels are good and red when water is needed, saving time and taking the guess work out of watering batteries. The monitors work on 6, 8 and 12 volt golf cart batteries, as well as 24, 36 and 48 volt industrial batteries. Features • Clear visual indication of water levels - Calm, bright green flash pattern means water level is ok - Frantic, bright red flash pattern means water is needed • Wide operating range from 4 to 12 volts • Reverse polarity protected • Smart sensing technology eliminates false indication and prevents unnecessary watering • 5” Lead alloy conductive probe • Powered by the battery on which it is installed - Uses only a small amount of energy that won’t reduce battery life • Low profile design for reduced potential for damage • UL classified
Battery Acid Tester/Hydrometer The HYDROVOLT battery tester is a heavy-duty, chemical-resistant hydrometer which is direct reading and accurate at all electrolyte temperatures. Its advanced design incorporates important practical features which simplify battery service as never before: • Economical and handy compact size for use with hard-to-get-at batteries • Large, easy-to-read scale with quick-check colored sectors • Readings independent of vertical positioning of instrument • Fast, bubble-free intake of fluid sample •Automatic air-lock prevents fluid loss and air bleed • Unexcelled temperature compensation and measuring accuracy • Sturdy, shock-resistant materials, completely non-corrosive 9
1-800-333-1194 • www.batteryrestoration.biz
Commercial Dry-Steam Cleaner Clean & Neutralize Battery Acid Degrease Equipment and Vehicles The Vapor Steam Cleaner delivers cleaning and sanitizing performance in a small, portable and easy-to-use package. Using standard tap water, this unit produces a dry vapor steam with an adjustable pressure of 0-90 PSI and an output temperature of 290°F that quickly removes dirt, grease and grime. • Ideal for reconditioning golf carts & forklifts • Considerably lower water consumption than a traditional steam cleaner • Stainless steel construction • Separate chemical tank for deeper cleaning • Includes multiple cleaning tools
Battery Discharge Indicator
Battery Cleaner/ Acid Neutralizer
The Battery Fuel Gauge is an easy to read display with USB charging capabilities.
Specially formulated for safe and complete neutralization of sulfuric acid deposits. For routine cleaning of batteries, connectors and terminals.
• Easily determine battery state-of-charge • Built in alarm allows for notification of low levels • Weather resistant port protects from elements • Easy installation
• No phosphates or harsh chemicals • Frequent use minimizes self-discharge • Color indicates the presence of acid (pink) • Package includes four 32 oz. spray bottles
Flir Clamp Meters Quickly identify loose/shorted connections or over heating controls & motors. CM174 Imaging 600AC/DC Clamp Meter Features thermal imaging
CM78 1000A Clamp Meter
Integrated IR thermometer
1-800-333-1194 • www.batteryrestoration.biz
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Flight Systems Industrial Products
FSIP 1-800-333-1194 • xtender@fsip.biz www.batteryrestoration.biz Two Locations 1015 Harrisburg Pike Carlisle, PA 17013 717-254-3747 • 1-800-333-1194 (Main Location)
80 S Fairbank St Ste 7 Addison, IL 60101 708-546-3763 • 1-800-804-5711 (Midwest Branch)
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*As an ISO 9001:2015 certified supplier, partnering with FSIP ensures superior and reliable products, while offering choices and significant savings.