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NOxEMISSIONCONTROLTECHNOLOGIESIN STATIONARYANDAUTOMOTIVEINTERNALCOMBUSTIONENGINES
NOxEMISSIONCONTROLTECHNOLOGIESIN STATIONARYANDAUTOMOTIVEINTERNALCOMBUSTIONENGINES
ApproachesTowardNOxFreeAutomobiles
Editedby B.ASHOK
AssociateProfessor,VelloreInstituteofTechnology, Vellore,TamilNadu,India
Elsevier
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Contributorsxiii
Preface xvii
Abouttheeditorxix
1.EmissionformationinICengines1
B.Ashok,A.NareshKumar,AshwinJacob,andR.Vignesh
1.1 Introduction1
1.2 Emissionstandards3
1.3 Exhaustpollutantsfromsparkignitionengines8
1.4 Exhaustpollutantsfromcompressionignitionengines13
1.5 Environmentalandhealtheffectsofengineemissions17
1.6 SIengineemissionformationanditsrootcause21
1.7 CIengineemissionformationanditsrootcause24
1.8 ConceptofemissionmitigationtechnologiesforNOxemissions26
1.9 Conclusions36 References38
2.NOx formationchemicalkineticsinICengines39
AvinashAlagumalai,AminJodat,OmidMahian,andB.Ashok
2.1 Introduction39
2.2 ChemicalkineticmodelofNOformation43
2.3 Thermodynamicproperties43
2.4 Reactionmechanism45
2.5 NOx formationinICengines45
2.6 ThermalNOformation48
2.7 PromptNOformation50
2.8 NOproductionfromfuelnitrogen50
2.9 MechanismsfortheformationofNO52
2.10 UncontrolledNOx emissionlevelsinICengines55
2.11 FactorsinfluencingNOX emissionsfromICengines55
2.12 Effectsofalternativefuel(biodiesel)58
2.13 Ambientconditions61
2.14 Concludingremarks62 References63
3.NOx andPMtrade-offinICengines69
AshwinJacob,B.Ashok,R.Vignesh,SaravananBalusamy, andAvinashAlagumalai
3.1 Introduction69
3.2 Legislativenormsaimedatcontrollingvehicularemissions71
3.3 NOx reductiontechniquesinICengines72
3.4 DifferencesinPMemissionsbasedontheirnatureandsize78
3.5 PMcontroltechniquesinICengines79
3.6 Trade-offrelationshipbetweenNOx andPMemissionsinICengines83
3.7 SimultaneousreductionofNOx andPMemissions87
3.8 Conclusion90
References91
4.EffectofenginedesignparametersinNOx reduction95
R.Sakthivel,S.Sidharth,P.GaneshKumar,T.Mohanraj,A.Tamilvanan, andB.Ashok
4.1 Introduction95
4.2 RoleofenginedesignparametersonNOx emission98
4.3 EffectofintakesystemdesignonNOx emissions99
4.4 EffectofinjectionsystemdesignonNOx emissions101
4.5 Designofcombustionchamber104
4.6 EffectsofchambergeometryonNOx emission105
4.7 EffectsofchamberdesignparametersonNOx emissions108
4.8 EffectofcompressionratioonNOx emissions109
4.9 RoleofcompressionratioinNOx mitigationforCIengines109
4.10 RoleofcompressionratioinNOx mitigationforSIengines110
4.11 EffectofvalvetiminganddesignonNOx emissions113
4.12 EffectofthermalbarriercoatingonNOx emissions115
4.13 Low-temperaturecombustionforNOx reduction117
4.14 Overallenginedesignrequirementsandconsiderations forNOx mitigation120
4.15 Conclusion121 References121
5.EffectofengineoperatingparametersinNOx reduction125
A.Tamilvanan,B.Ashok,T.Mohanraj,P.Jayalakshmi,P.Dhamodharan, andR.Sakthivel
5.1 Introduction125
5.2 EngineoperatingfactorsinfluencingNOx emissionsinCI andSIengines127
5.3 EffectoffuelinjectionparametersonNOx emissionsinCIengines132
5.4 EffectoffuelignitionparametersonNOx emissionsinSIengines134
5.5 Effectofair-fuel/equivalenceratioonNOx emissions138
5.6 EffectofinletconditionsonNOx emissions139
5.7 EffectofinletconditionoffuelonengineNOx emissions144
5.8 EffectofcoolanttemperatureonNOx emissionsinCI andSIengines145
5.9 EffectofenginespeedonNOx emissions147
5.10 EffectofengineloadonNOx emissions149
5.11 Comparisonofdifferentoperatingparameters149
5.12 Conclusion150 References151
6.ApplicationofexhaustgasrecirculationofNOxreduction inSIengines155
DhineshBalasubramanian,InbanaathanPaplaVenugopal,RajarajanAmudhan, TanakornWongwuttanasatian,andKasiananthamNanthagopal
6.1 Introduction155
6.2 DifferenttypesofEGRset-up158
6.3 StratifiedformofEGR160
6.4 HotandcooledEGR162
6.5 CorrelationbetweenknockandNOxemissions163
6.6 EGRvs.NOxandsootemissions166
6.7 EGRinadvancedSIengines174
6.8 EGRimplementationinadvancedSIengines175
6.9 Conclusion182 Acknowledgment184 References184
7.ApplicationofexhaustgasrecirculationforNOxreduction inCIengines189
C.KannanandT.Vijayakumar
7.1 Introduction189
7.2 Exhaustgasrecirculation190
7.3 Designconfigurations192
7.4 EGRoperatingwindowandsignificance194
7.5 EGRcontrolstrategies195
7.6 EGRimplementationinconventionalCIengines200
7.7 EGRimplementationinadvancedcombustionCIengines203
7.8 EGRimplementationforalternatefueledengines210
7.9 EffectofEGRonoilcontamination,enginewear,andsoot212
7.10 EGRinconventional/advancedSIandCIengines–A comparison217
7.11 Conclusion218 References219
8.NOxreductioninICenginesthroughaftertreatment catalyticconverter223
G.SathishSharma,M.Sugavaneswaran,andR.Prakash
8.1 Introduction223
8.2 Evolutionofcatalyticconverter226
8.3 Designandfabricationofthree-waycatalyticconverters231
8.4 CatalystsforNOxcontrol235
8.5 NOxreactionmechanismandchemicalkineticsinthree-way catalyticconverter239
8.6 Factorsaffectingperformanceofthree-waycatalyticconverters243
8.7 Recentdevelopmentsincatalyticconverters248
8.8 Conclusion249 References250
9.NOx reductioninICenginesthroughadsorbingtechnique255
S.SathishkumarandM.MohamedIbrahim
9.1 Introduction255
9.2 ActiveNOx adsorptionorleanNOx trap(LNT)256
9.3 Influencesofexhaustgasspecies,temperature, andhydrogeninLNT259
9.4 SelectiveNOx recirculation(SNR)263
9.5 PassiveNOx adsorberorlow-temperatureNOx adsorber(LTNA)265
9.6 OperatingconditionsforNOx adsorption267
9.7 NOx desorptioncharacteristics275
9.8 Conclusions278 References279
10.SelectivecatalyticreductionforNOx reduction285
R.VigneshandB.Ashok
10.1 Introduction285
10.2 OverviewofSCRsystemanditscomponents285
10.3 De-NOx chemistryinSCR291
10.4 AnassortmentofreductantsusedinSCR294
10.5 AnassortmentofcatalystsforvariousSCR295
10.6 SCRcontroller310
10.7 Conclusion314 References315
11.EffectsoffuelreformulationtechniquesinNOx reduction319 AshwinJacobandB.Ashok
11.1 Introduction319
11.2 Commonfactorsthatarecrucialforfuelreformulations321
11.3 Methodsoffuelrefininganditsroleintailoringfuelcomposition326
11.4 FormulationoffuelsbyblendingtoreduceNOx emissions inICengines328
11.5 ImportanceofadditivesonfuelreformulationsforNOx reduction inSIengines330
11.6 ImportanceofadditivesonfuelreformulationsforNOx reduction inCIengines335
11.7 Distinctionsinfuelreformulationtechniquestomitigate NOx emissions342
11.8 Conclusion343 References344
12.InfluenceofalcoholandgaseousfuelsonNOxreduction inICengines347
C.Karthick,KasiananthamNanthagopal,B.Ashok,andS.V.Saravanan
12.1 Introduction347
12.2 Suitabilityofalcoholfuelsfortheengineapplication350
12.3 InfluenceofalcoholfuelsonNOxreductioninCIengines355
12.4 InfluenceofalcoholfuelsonNOxreductioninSIengines359
12.5 Suitabilityofgaseousfuelsforengineapplications365
12.6 InfluenceofgaseousfuelsonNOxreductioninCIengines368
12.7 InfluenceofgaseousfuelsonNOxreductioninSIengines374
12.8 Conclusion380 References381
13.ImpactofNOxcontrolmeasuresonenginelife387 MadhuSudanReddyDandu,KasiananthamNanthagopal,B.Ashok, DhineshBalasubramanian,andR.Sakthivel
13.1 Introduction387
13.2 Variousmethodsforthedeterminationofenginelife390
13.3 CorrelationofsmokeandNOxemissionsonenginelife395
13.4 EffectofNOxreductiondevicesonSIenginelife397
13.5 ImpactofNOxreductiondevicesonCIenginelife399
13.6 Effectofadvancedtechnologiesonenginedurability402
13.7 Effectoffuelsonenginedurability403
13.8 Reformulationoffuelsonenginelife415
13.9 Conclusions416
References417
14.NOX reductionthroughvariouslowtemperaturecombustion technologies423
PajarlaSaiteja,B.Ashok,PemmareddySaiteja,andR.Vignesh
14.1 Introduction423
14.2 Homogeneouschargecompressionignitionengine425
14.3 Premixedchargecompressionignitionengine435
14.4 Reactivitycontrolledcompressionignitionengine443
14.5 ComparativestudyonLTCmodeadvancedcombustionengines451
14.6 Conclusion455
References457
Contributors
AvinashAlagumalai
DepartmentofMechanicalEngineering,GMRInstituteofTechnology,Rajam,Andhra Pradesh,India
RajarajanAmudhan
DepartmentofMechanicalEngineering,MepcoSchlenkEngineeringCollege,Sivakasi; DepartmentofMechanicalEngineering,CKCollegeofEngineeringandTechnology, Cuddalore,India
B.Ashok
EngineTestingLaboratory,SchoolofMechanicalEngineering,VelloreInstituteofTechnology,Vellore,TamilNadu,India
DhineshBalasubramanian
DepartmentofMechanicalEngineering,MepcoSchlenkEngineeringCollege,Sivakasi, India;MechanicalEngineering,FacultyofEngineering;CenterforAlternativeEnergy ResearchandDevelopment,KhonKaenUniversity,KhonKaen,Thailand
SaravananBalusamy
DepartmentofMechanicalandAerospaceEngineering,IndianInstituteofTechnology Hyderabad,Hyderabad,India
MadhuSudanReddyDandu
DepartmentofMechanicalEngineering,SreeVidyanikethanEngineeringCollege,Tirupati, AndhraPradesh,India
P.Dhamodharan
SSNCollegeofEngineering,Chennai,TamilNadu,India
P.GaneshKumar
AlstomTransportIndiaLtd,Chennai,India
AshwinJacob
EngineTestingLaboratory,SchoolofMechanicalEngineering,VelloreInstituteofTechnology,Vellore,TamilNadu,India
P.Jayalakshmi
HindustanCollegeofEngineering&Technology,Coimbatore,TamilNadu,India
AminJodat
DepartmentofMechanicalEngineering,UniversityofBojnord,Bojnord,NorthKhorasan, Iran
C.Kannan
DepartmentofAutomotiveEngineering,SchoolofMechanicalEngineering,Vellore InstituteofTechnology,Vellore,TamilNadu,India
C.Karthick
EngineTestingLaboratory,SchoolofMechanicalEngineering,VelloreInstituteofTechnology,Vellore,TamilNadu,India
A.NareshKumar
DepartmentofMechanicalEngineering,LakireddyBaliReddyCollegeofEngineering, Mylavaram,AndhraPradesh,India
OmidMahian
SchoolofChemicalEngineeringandTechnology,Xi’anJiaotongUniversity,Xi’an, Shaanxi,China
M.MohamedIbrahim
AutomotiveResearchCentre,SchoolofMechanicalEngineering,VelloreInstituteof Technology,Vellore,TamilNadu,India
T.Mohanraj
DepartmentofMechanicalEngineering,AmritaSchoolofEngineering,AmritaVishwa Vidyapeetham,Coimbatore,TamilNadu,India
KasiananthamNanthagopal
EngineTestingLaboratory,SchoolofMechanicalEngineering,VelloreInstituteofTechnology,Vellore,TamilNadu,India
InbanaathanPaplaVenugopal
DepartmentofMechanicalEngineering,MepcoSchlenkEngineeringCollege,Sivakasi, India
R.Prakash
SchoolofMechanicalEngineering,VelloreInstituteofTechnology,Vellore,India
PajarlaSaiteja
EngineTestingLaboratory,SchoolofMechanicalEngineering,VelloreInstituteofTechnology,Vellore,TamilNadu,India
PemmareddySaiteja
EngineTestingLaboratory,SchoolofMechanicalEngineering,VelloreInstituteofTechnology,Vellore,TamilNadu,India
R.Sakthivel
DepartmentofMechanicalEngineering,AmritaSchoolofEngineering,AmritaVishwa Vidyapeetham,Coimbatore,TamilNadu,India
S.V.Saravanan
DepartmentofMechanicalEngineering,AsianCollegeofEngineeringandTechnology, Coimbatore,India
G.SathishSharma
SchoolofMechanicalEngineering,VelloreInstituteofTechnology,Vellore,India
S.Sathishkumar
AutomotiveResearchCentre,SchoolofMechanicalEngineering,VelloreInstituteof Technology,Vellore,TamilNadu,India
S.Sidharth
RobertBoschEngineeringandBusinessSolutionsPvtLtd,Coimbatore,India
M.Sugavaneswaran
SchoolofMechanicalEngineering,VelloreInstituteofTechnology,Vellore,India
A.Tamilvanan
DepartmentofMechanicalEngineering,KonguEngineeringCollege,Erode,TamilNadu, India
R.Vignesh
EngineTestingLaboratory,SchoolofMechanicalEngineering,VelloreInstituteofTechnology,Vellore,TamilNadu,India
T.Vijayakumar
DepartmentofAutomotiveEngineering,SchoolofMechanicalEngineering,Vellore InstituteofTechnology,Vellore,TamilNadu,India
TanakornWongwuttanasatian
MechanicalEngineering,FacultyofEngineering;CenterforAlternativeEnergyResearch andDevelopment,KhonKaenUniversity,KhonKaen,Thailand
Preface
Inrecentyears,increasedawarenessofclimatechangeandenvironmental deteriorationduetovehicularpollutantshassparkedgovernmentstoestablishcontrolpoliciestomanagethesecrises.Modernenginesarenotonly focusedonengineperformance,butalsoonemissionaspects.Recentemissionlegislationhasparticularlyfocusedonlimitsonnitrogenoxides(NOx). Mostcountriesintheworldtrytoreducepollutionsbyformulatingvarious emissionnorms,recentfocusingonnitrogenoxides.Inthiscontext,extensiveresearchhasbeencarriedoutoninternalcombustion(IC)enginesto mitigateharmfulemissions,mainlyNOx emissions.NOx emissionsgeneratedfromvehicletailpipeshavedetrimentaleffectsonhumanhealthandthe environmentwhilecausingimbalancestotheecosystem.Hence,theauthors identifiedthatthereisaneedtounderstandthecurrentstanceof NOx emissionformation,controltechniques,andthecorrespondingtechnologiesemployedinICengines.Tofacilitatethis,theauthorsdecidedto formulateanin-depthliterarycorrelationbetweenthetheoryandpractical aspectsofNOx formationandcontroltechniquesinICengines,thereby educatingandprovidingthescientificresearchcommunitywithacomprehensiveresearchwork.
Theprimarymotivationforwritingthisbookistoprovideapossible solutiontoreduceglobalNOx emissionsgeneratedfromautomobilesby establishingcontroltechniquesthatareefficientinreducingharmfulemissions.Theauthorsalsointendtoprovideresearchersworkinginthefieldsof automotive,mechanical,mechatronics,andchemicalengineeringaconcise workcoveringthetheoreticalandexperimentalaspectsofNOx emission formationandcontroltechniquesforICengines.Furthermore,theauthors aimtoprovideadvancedNOx controltechniquesthathavethepotentialto becommerciallyviablewithoutmajormodificationtotheexistingengine designasperthelegislativeemissionnorms.Withinthiscontext,thisbook coversNOx andparticulatematterformation,NOx control,after-treatment devices,andfuelmodificationtechniques.Also,relatedinformationforIC enginesisdiscussedinaveryextensivemanner.Theresultsobservedinthe literaturearescrutinizedanddeconstructedtounderstandeveryaspectthat ledtoNOx formationandcontrol.Insomecases,controversialresultsare cross-examinedbyexperimentaltestingtounderstandtheNOx formation conceptsinapracticalmanner.
Hence,toprovideanin-depthunderstandingrelatedtoNOx emission formationandcontrolaspectsinICengines,thisbookwillbeanessential literarytoolforacademics,researchers,andindustrialexpertsworkingin theautomotivesector.Thewholeideaofthisbookwasinitiatedandcarried byDr.B.AshokandhisresearchteamfromtheVelloreInstituteofTechnology,India.Thecontributorsforthisworkareselectedinsuchaway toprovideabetteroutcomeintheproposedarea.Further,aseditorand author,Ashokwouldliketoexpresshisheartfeltgratitudetoallthecontributorsforbeingapartofthisexceptionalwork.Iamhumbledbytheir sincerityandcommitmentthroughoutthisjourney.Moreimportantly, Iwouldliketospeciallythanktheresearchscholarsandcollaborators whoareworkingwithmeforhelpingtoorganizeandevaluatethechapters foranyinconsistenciesinthestructureandcontentasawhole.Moreover, AshokandhisresearchteamwouldliketothanktheVelloreInstituteof Technology,India,forprovidingtheresearchfacilitiesandawealthof knowledgeintheformofliterarysubscriptionsfore-resourcesandbooks fromthelibraryforreference.
Abouttheeditor
B.Ashok startedhisprofessionalcareeras specialistengineerinvehicleelectricaland electronicsatM/S.ForceMotorsIndia Ltd,PuneafterhisM.Techdegree.Duringhistenure,heplayedaleadroleinthe implementationofelectroniccontrolfor theBSIVengineandtheantilockbraking systeminthevehicleportfolio.Afterthe industrialexperience,hejoinedtheautomotivedepartmentatVelloreInstituteof Technology,Vellore,India.Duringhis doctoralresearchwork,hedevelopeda low-costvirtualsensorforthethrottle positionsensingapplicationforICenginesusingsoftcomputingtechniques. Ashokhasdevelopedvarioustechniquesfortheeffectiveimplementationof biofuelsinICengines,includingfuelreformulation,engineparameteroptimization,anddesignmodification.
Furthermore,hisexpertiseinmechatronicsengineeringhelpstoevolve novelinterdisciplinaryresearchintheareasofautomotiveelectronicsand automotiveengineeringsystems.Thoseoutcomesofhisresearchhaveled tothepublicationofeightbookchaptersand110researchpapersaswell astwopatents,withacumulativeSCIImpactFactorof456.Furthermore, hisresearchisintheareaofICengines,emissioncontrol,andalternate mobilityforthetransportsector.Theoutcomeofthatresearchisacknowledgedstronglybytheinternationalresearchcommunitythrough2500citations,anH-Indexof30,andanI-10Indexof50,aspertheresearch database.Hesecuredanamountof1.4Crores(INR)worthfromvarious fundingagenciessuchasDST,ASEANandtheRoyalAcademy,UK,in theareasofbiofuels,flex-fuelenginesandelectricvehicledevelopment. Ashokhasbeennamedasa“Top2%scientistintheworld”inarecentstudy conductedbyresearchersatStanfordUniversity.Hiscurrentresearchis focusedontheestablishmentofahybridstrategyforICengines,flex-fuel enginedevelopment,andeffectivecontrolstrategiesforelectricpowertrain configuration.