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Technical Information for High feed Cutter Technical Information for High feed Cutter ■ Features ▶ ▶ ▶ ▶
High feed cutter employs extra pitch for cast iron and light alloy steel. Quick change type for reduction of cutter change time. Cutting edge chattering is excellent. Quick change type for cutter size under �160, 2piece types for cutter size over �200.
■ Guide of insert setting
Special equipment has to be used to get precise run out with high feed cutter. Type
Roller type
Adaptor type
Plate type
Shape >>>
Features
- Mainly under �160 diameter is used in 1piece type. - Available for fixed size of cutter and assembling & checking can be done at the same time .
- Mainly over �200 diameter is used in 2piece type. - Due to 3 adjustable guide roller, variety size of cutter can be assembled.
�Guide of insert setting in adaptor/roller type
�Notice - When you clamp wedge too tighten, run-out is getting worse to cutter distortion. - When you clamp wedge, you should use torque wrench to set more precisely.
■ High feed cutters type and features Designation
Cutter diameter
Workpiece, Application range
Min. surface roughness
Approach angle and Max. cutting depth is for 5000 type
Axial Radial rake angle rake angle
ANH4000 ANH5000
∅ 100~ ∅ 450
Cast iron Roughing
25Z
-5°
-6°
SNCN1204ENN SNCN1504ENN
CDH4000 CDH5000
∅ 100~ ∅ 450
Cast iron Roughing Finishing
18Z
+10°
+5°
SDCN42R SDCN53R
DEH5000
∅ 100~ ∅ 450
Al alloy Roughing
20Z
+14°
+6°
HECN090408FN
DPH5000
∅ 100~ ∅ 450
Cast iron Roughing Finishing
12Z
+5°
-3°
HPEN090408 HPEN090408-WC
PNH4000 PNH5000
∅ 125~ ∅ 450
Cast iron Finishing
12Z
-5°
-6°
SNEF435 SNEF535
PPH4000
∅ 125~ ∅ 450
Cast iron Finishing
12Z
+5°
-5°
SPEN120416-WC
Available insert
■ Recommended cutting condition Workpiece Cast iron Al alloy
Cutting condition vc(m/min)
fz(mm/t)
100~230 80~150 500~ 500~
0.05~0.2 0.05~0.2 0.05~0.2 0.05~0.2
Grade
Remark
PC6510 H01, G10 PC6510 H01, G10
PVD Coated Uncoated PVD Coated Uncoated
High feed Cutter Milling Grades Milling Inserts Face Milling Cutter Cutters for Mold Cutters for Aluminum Thread Milling for Cast iron Side Milling Cutter
① Clean the cutter and equipment. ② Pointer should be assembled with same height with cutter. ③ Move to each insert on tip seat to end of pointer and tighten(torque 2N.m) wedge. ④ Exchange pointer to dial gauge. ⑤ Measure the run-out totally. ⑥ When a insert over run-out, loosen wedge and adjust run-out. (for roughing 10~20μ, for finishing 5~10μ) ⑦ Tighten(torque 7-8N.m) wedge. ⑧ Measure the final run-out by dial gauge.
Milling
- Suitable for small size cutter due to the simple tructure. - It is unnecessary to unclamp the cutter from the machine, it’s possible to reassemble the cutter as it mounted on the machine. - You should make plate by yourself.
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