Hts quick reference guide by delta snab

QUICK REFERENCE GUIDE

HTS Edge Gate Manifolds

QUICK REFERENCE GUIDE HTS Edge Gate Manifolds

D-M-E Introduces World-Class Micromolding Hot Runner Systems for Edge Gating Applications HTS edge gating systems are naturally balanced and perform well in the most challenging micromolding situations, including electrical/electronic, transportation, medical, health care, agricultural and industrial applications. HTS edge gate manifolds are pre-engineered for 2x2 through 2x16 layouts. Operation is extremely simple and up to 32 cavities can be molded with only two control zones. A sealed edge gate design allows for processing engineered resins and rapid color changes.

Standard Manifold Options Fig. 1

2 x 2 Manifold

Fig. 3

2 x 6 Manifold

OAL

MRS

P (TYP.)

Fig. 2

2 x 4 Manifold

Fig. 4

2 x 8 Manifold

OAL

MRS

P (TYP.)

Fig. 5

2 x 12 Manifold OAL MRS

P (TYP.)

Fig. 6

2 x 16 Manifold OAL MRS

P (TYP.)

Questions? Call D-M-E: 1-800-626-6653 (U.S.) or 1-800-387-6600 (Canada)

QUICK REFERENCE GUIDE HTS Edge Gate Manifolds

Standard Manifold Options Typical Manifold Dimensions 8.00mm/ 0.315in REF

Fig. 7

End View

30.00mm/1.181in

35.00mm/ 1.378in

33.00mm/1.299in 38.00mm/1.496in

30.00mm/ 1.181in

10.00mm/ 0.394in

5.00mm/0.197in DIA

7.00mm/0.276in (TYP)

7.0mm/0.28in

Summary of Standard Edge Gate Manifolds

mm 130.0 160.0

inch 5.12 6.30

mm N/A N/A

inch N/A N/A

mm 70.00 100.00

inch mm 2.756 70.00 3.937 100.00

inch 2.756 3.937

MOLD BASE LENGTH MIN. mm inch 301.6 11.88 406.4 16.00

HKL02502x2 HKL03002x2

200.0 250.0 300.0

7.87 9.84 11.81

N/A N/A N/A

130.00 190.00 245.00

5.118 130.00 7.480 190.00 9.646 245.00

5.118 7.480 9.646

406.4 406.4 508.0

16.00 16.00 20.00

2X4 2X4

HKL01302x4 HKL01602x4

130.0 160.0

5.12 6.30

69.00 99.00

2.717 3.898

23.00 33.00

0.906 70.00 1.299 100.00

2.756 3.937

301.6 406.4

11.88 16.00

2X4 2X4 2X4

HKL02002x4

200.0

7.87

129.00 5.079

43.00

1.693 130.00

5.118

406.4

16.00

HKL02502x4 HKL03002x4

250.0 300.0

9.84 11.81

189.00 7.441 243.00 9.567

63.00 81.00

2.480 190.00 3.189 245.00

7.480 9.646

406.4 508.0

16.00 20.00

2X6 2X6 2X6

HKL01602x6 HKL02002x6 HKL02502x6

160.0 200.0

5.12 7.87

100.00 3.937 130.00 5.118

20.00 26.00

0.787 100.00 1.024 130.00

406.4 406.4

16.00 16.00

2X6

HKL03002x6

250.0 300.0

9.84 11.81

190.00 7.480 245.00 9.646

38.00 49.00

3.937 5.118 1.496 190.00 7.480 1.929 245.00 9.646

406.4 508.0

16.00 20.00

2X8 2X8

HKL01602x8 HKL02002x8

160.0 200.0

5.12 7.87

98.00 3.858 126.00 4.961

14.00 18.00

0.551 100.00 0.709 130.00

3.937 5.118

406.4 406.4

16.00 16.00

2X8 2X8 2X8

HKL02002x8 HKL02502x8

200.0

7.87

126.00 4.961

18.00

0.709 130.00

5.118

406.4

16.00

HKL03002x8

250.0 300.0

9.84 11.81

189.00 7.441 245.00 9.646

27.00 35.00

1.063 190.00 1.378 245.00

7.480 9.646

406.4 508.0

16.00 20.00

2 X 12 2 X 12

HKL02002x12 HKL02502x12

200.0 250.0

7.87 9.84

121.00 4.764 187.00 7.362

11.00 17.00

0.433 130.00 0.669 190.00

5.118 7.480

406.4 406.4

16.00 16.00

2 X 12

HKL03002x12

300.0

11.81

242.00 9.528

22.00

0.866 245.00

9.646

508.0

20.00

2 X 16 2 X 16

HKL02502x16 HKL03002x16

250.0 300.0

9.84 11.81

180.00 7.087 240.00 9.449

12.00 16.00

0.472 190.00 0.630 245.00

7.480 9.646

406.4 508.0

16.00 20.00

MANIFOLD TYPE

CATALOG NUMBER

2X2 2X2

HKL01302x2 HKL01602x2

2X2 2X2 2X2

HKL02002x2

OAL

OP (HOT)

P (HOT)

MRS (HOT)

Questions? Call D-M-E: 1-800-626-6653 (U.S.) or 1-800-387-6600 (Canada)

QUICK REFERENCE GUIDE HTS Edge Gate Manifolds

Manifold Extension Nozzle (MEN) Options FOR ALL RESINS Fig. 8 One zone of control

Ø44.00mm/ 1.732in REF

7.50mm/ 0.295in REF

6.00mm/ 0.236in REF

Ø46.00mm/ 1.811in REF Ø42.0mm/ 1.65in REF

42.0mm/ 1.65in REF

Fig. 9 Two zones of control

Ø10.00mm/ 0.394in REF

Ø38.0mm/ 1.50in REF

CAT. NO. HKL1000

10.00mm/ 0.394in REF

K 43.00mm/1.693in

HKL1011US HKL1001 HKL1012US HKL1002

43.00mm/1.693in 43.00mm/1.693in 43.00mm/1.693in

Ø21.0mm/ 0.83in REF Ø10.00mm/ 0.394in REF CAT. NO. HKL2000

43.00mm/1.693in

HKL2011US HKL2001 HKL2012US HKL2002

K 46.00mm/1.811in 46.00mm/1.811in 46.00mm/1.811in 46.00mm/1.811in 46.00mm/1.811in

FOR COMMODITY RESINS ONLY Fig. 10 Unheated

8.00mm/ 0.315in REF

24.0mm/ 0.94in REF

Ø28.0mm/ 1.10in REF

Ø10.00mm/ 0.394in REF

NOTE: FIT THESE SURFACES ON MEN TO MATCH MANIFOLD WITH ADDITIONAL 0.005mm/0.0002in PRESS ON LOWER SURFACE CONTAINING FLOW CHANNEL

CAT. NO. HKL4000 HKL4011US HKL4001 HKL4012US HKL4002

Questions? Call D-M-E: 1-800-626-6653 (U.S.) or 1-800-387-6600 (Canada)

QUICK REFERENCE GUIDE HTS Edge Gate Manifolds

Component List and Catalog Numbers

HTS COMPONENT LIST

REPLACEMENT THERMOCOUPLES

D-M-E Catalog No.

Description

MANIFOLD THERMOCOUPLE HKL6002

1.5mm/0.06in DIA x 50.0mm/1.97in, Type J

MEN THERMOCOUPLES HKL6002 HKL6003

1.5mm/0.06in DIA x 50.0mm/1.97in, Type J 1.5mm/0.06in DIA x 90.0mm/3.54in, Type J

REPLACEMENT HEATERS

MANIFOLD HEATERS HKL5010 HKL5016 HKL5011 HKL5012 HKL5013

10.0mm/0.39in ID x 130.0mm/5.12in, 875 Watt, Cartridge Heater 10.0mm/0.39in ID x 160.0mm/6.30in, 1100 Watt, Cartridge Heater 10.0mm/0.39in ID x 200.0mm/7.87in, 1300 Watt, Cartridge Heater 10.0mm/0.39in ID x 250.0mm/9.84in, 1600 Watt, Cartridge Heater 10.0mm/0.39in ID x 300.0mm/11.81in, 1900 Watt, Cartridge Heater

MEN HEATERS HKL5008 HKL5009 HKL5014

12.0mm/0.47in ID x 34.0mm/1.34in, 300 Watt, Cast-in Heater 30.0mm/1.18in ID x 30.0mm/1.18in, 400 Watt, Coil Heater 35.0mm/1.38in ID x 30.0mm/1.18in, 460 Watt, Coil Heater

SUPPORT PADS HKL7001

18.00mm/0.709in DIA x 3.00mm/0.118in

HKL7002

18.00mm/0.709in DIA x 3.00mm/0.118in, thru-hole 7.0mm/0.28in DIA

MANIFOLD DOWELS HKL7201

5.00mm/1.969in DIA x 12.0mm/0.47in

MISCELLANEOUS

LOCATING RINGS HKL7301 HKL7302 HKL7303 HKL7304

101.35mm/3.990in DIA x 38.00mm/1.496in 101.35mm/3.990in DIA x 50.00mm/1.969in 101.35mm/3.990in DIA x 30.00mm/1.181in 101.35mm/3.990in DIA x 30.00mm/1.181in

EXTENSION SLEEVES HKL7401 HKL7402 HKL7403 HKL7404

58.00 mm/2.284in DIA X 50.8 mm/2.00in 58.00 mm/2.284in DIA X 50.8 mm/2.00in 58.00 mm/2.284in DIA X 50.8 mm/2.00in 38.00 mm/1.496in DIA X 50.8 mm/2.00in

CAUTION TAG HKL7501 (horizontal) HKL7502 (vertical)

31.8mm/1.25in x 76.2mm/3.00in x 1.0mm/0.04in 31.8mm/1.25in x 76.2mm/3.00in x 1.0mm/0.04in

TOOL HKL8001

4.0mm/0.16in Tip Installation Tool

EDGE GATE TIPS HKL9004 HKL9100

Edge Gate Tip – Manifolds Edge Gate Plug

Questions? Call D-M-E: 1-800-626-6653 (U.S.) or 1-800-387-6600 (Canada)

QUICK REFERENCE GUIDE HTS Edge Gate Manifolds

Gate Detail Instructions Fig. 11 STANDARD GATE

STANDARD GATE

GATE Ø

GATE CENTER

AXIS OF MANIFOLD

Fig. 12 SLOTTED GATE

0.51mm/0.020in SLOTTED GATE GATE Ø

0.25mm/0.010in

GATE CENTER AXIS OF MANIFOLD

1) For all manifolds with an OAL = 130.0mm/5.12in, use standard gate detail shown in Fig. 11 for all gate positions. 2) For all manifolds with an OAL = 200.0mm/7.87in, 250.0mm/9.84in and 300.0mm/11.81in, use standard gate shown in Fig. 11 only for gate locations that are 40.00mm/1.575in or less from the center of the manifold. For all gate postions that are more than 40.00mm/1.575in from the center of the manifold, use the slotted gate detail shown in Fig. 12. Please note that in this case, all gates could be slotted. NOTES: ♦ The gate diameter is to be opened to suit. ♦ The minimum gate diameters that are possible are as follows: RESIN TYPE Unfilled

MIN GATE Ø 0.71mm/0.028in

Glass filled

1.00mm/0.039in

♦ The land shown in Figs. 13 and 14 may be reduced to a sharp edge, if necessary,

to minimize vestige height, resin drool or stringing. ♦ Maximum part weight (per gate) recommended:

15.0 grams/0.05 ounces

Questions? Call D-M-E: 1-800-626-6653 (U.S.) or 1-800-387-6600 (Canada)

QUICK REFERENCE GUIDE HTS Edge Gate Manifolds

Fig. 13

Ⲑ ␮m 1.6 ␮in 63

R2.00mm/.079in

Scale 5:1

0.20mm/0.008in LAND (REF)

1.6␮mⲐ 63␮in

STANDARD GATE DETAIL

EDGE OF INSERT

Gate Detail Instructions (continued)

NOTES:

1.6␮mⲐ 63␮in

70˚

2) Ball dimensions shown refer to the minimum gate diameter. Machine ball dimensions for larger gate sizes.

5.3mm/0.21in (REF)

1) Recommended minimum distance from center of gate to top of part = 1.5 x gate diameter used.

Ø0.71mm/ 0.028in MIN +0.03

+0.001

4.41mm -0.00 /0.174in -0.000 (Ø6.00mm/0.236in MICROBALL) +0.03

+0.001

1.67mm -0.00 /0.066in -0.000 (Ø4.00mm/0.157in MICROBALL) 2.33mm/0.092in REF 2.50mm ±0.03/0.098in ±0.001

Scale 5:1

Fig. 14

EDGE GATE TIPS SEAL RING

If there is a need to slot differently than Fig. 12, a minimum of 0.127mm/0.005in of clearance between the side of the tip and the land should be maintained in both cold and hot conditions. This is based on using a land of 0.20mm/0.008in and calculating the exact position of the tip in hot and cold position for each gate.

0.20mm/0.008in (REF) LAND

MINIMUM SLOTTED GATE REQUIREMENTS

0.09mm/0.004in MIN DISTANCE FROM CENTER OF TIP TO SIDE OF TIP CLOSEST TO LAND

MIN CLEARANCE REQUIRED IN BOTH COLD AND HOT CONDITIONS = 0.127mm/0.005in

Questions? Call D-M-E: 1-800-626-6653 (U.S.) or 1-800-387-6600 (Canada)

The HTS Advantage • Patented edge gate technology for micromolding enables two rows of cavities for higher productivity • Sealed edge gate design allows for processing engineered resins and quick color changes • Replaceable tips mount directly into the manifold

Gate area section view

Sample edge gating applications

CAVITY BLOCK MANIFOLD

SEAL RING

15% Glass Filled Polyester

30% Glass Filled Polyurethane

30% Glass Filled Nylon

High Impact Polystyrene

Polyethylene

Acrylic

Glass Filled Nylon

Nylon

Acetal

MOLDED PART

GATE Ø Ø 10 NOTE: WHITE AREAS REFER TO AIR GAPS BETWEEN CAVITY/CORE WALLS AND MANIFOLD

PARTING LINE

CORE BLOCK

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HTS–QRG 04/02 Litho in U.S.A.