Briquetting Press Machine Project Report
List Of Contents • • • • • • • • • • • • •
Introduction Company Overview Jumbo90 Briquette Press Machine Super70 Briquette Press Flash Air Dryer Cutter Cusher Cutter Combo Raw Materials Briquette Manufacturing Process Finished Good – Biomass Briquettes International Market Conclusion Contact Us
Introduction • Biomass briquetting press machines are able to grind any type of agricultural or forestry waste and convert them into useful biomass briquettes. • This machines have high production capacity depends upon raw material size and quality and required less electricity to produce bio fuels. • If raw material contains moisture so it is necessary to dry it. The most amazing and unique feature about this machine is that it does not required any binder in the whole biomass briquetting process. So it is completely Eco pleasant technology.
Company Overview Legendary Manufacturer Of Biomass Briquetting Machine since 1991 Radhe Industrial Corporation has state-of-the-art manufacturing facilities located at Rajkot, one of the fastest growing cities of India. Established in 1991 and thriving for quality since then, Radhe is the largest Manufacturer and Exporter of Briquette Press Machine and all the important ancillary equipment related to Biomass Briquetting Plant. The company drives inspiration from Mr. Prakash A Patel, President who has added value, with his experience and knowledge in this segment.
Continue... • Our Sucessfully Running Plant R&D Plant:- M/s Pioneer Fuel Industries National highway No. 8/B, P.O. Supedi, Tal. Upleta, Dist. Rajkot. • Protect Environment Putting environment in front of business, RICO contribute their share towards the protection of nature. Our biomass briquetting machine utilise waste so that we can reduce the volume of waste. And main notable thing is that briquettes which are made from briquetting machine is totally ecological and does not harm the environment so it is binder less technology.
Jumbo90 Briquette Press Machine • The
name
itself
suggest
that
JUMBO-90 briquette press machine is manufactured to meet large demand of the briquettes. • This model was first launched by us in 1997 with our serious efforts towards it. • In some area of India availability of raw material is higher than jumbo-90 briquette machine is perfect and give maximum production capacity with less investment.
Jumbo90 Briquette Press Machine
Technical Specification Model
Jumbo90
Production Capacity
1500kg/hr depends on raw material
Raw Material Size
Upto 25mm
Moisture Content
10 to 12 %
Finished Product Size
90mm dia meter
Finished Product Shape
Cylindrical
Briquette Length
150 to 450mm
Required Power Connection
91HP
Power Consumption
40-45 Units/hr
Process Cost
INR.600 to 750/-
Super70 Briquette Press Machine
Super-70 briquetting model is specially designed for the medium scale production of briquettes.
In some area raw material availability is medium and depends upon the season so in this situation SUPER-70 briquetting plant is perfect.
Super-70 model was first time in India by RICO in 1994 with excellent technology.
Super70 Briquette Press Machine
Technical Specification Model
Super70
Production Capacity
750kg/hr depends on raw material
Raw Material Size
Upto 12mm
Moisture Content
10 to 12 %
Finished Product Size
70mm dia meter
Finished Product Shape
Cylindrical
Briquette Length
100 to 200mm
Required Power Connection
49HP
Power Consumption
20-22 Units/hr
Process Cost
IRS.950/-
Flash Air Dryer
The main function of Flash Air Dryer is to evaporate moisture from the raw material.
In briquetting machine if raw material’s moisture content is above 12% than we need to dry the raw material first and then we can feed into briquetting machine.
We are offering super quality of dryer machine through which we can dry many raw materials like sugarcane waste, rice husk, saw dust and other agricultural waste.
Flash Air Dryer
Technical Specification Model
Dryer
Production Capacity
1500 Kg/Hr. (Âą 20% Depending on Quality of Raw Material)
Raw Material Size
Powdary Form
Input Moisture
35% max
Output Moisture
15%
Power Requirement
23.5HP
Power consumption
10 to 12 units/hr.
Drying Capacity
20% (In one cycle)
Cutter
As the name suggest that cutter machine is used to cut the raw material size is above 25mm.
If raw material size is above 25mm than we need to cut the raw material first so cutter machine through we can cut the raw material in small pieces and convert it into small pieces.
Our cutter machine is designed with excellent technology and very easy to operate. The best example of the cutter is tree bark, cotton stalk etc…
Cutter
Technical Specification Model
Cutter Machine
Production Capacity
1500 Kg/Hr. (Âą 20% Depending on Quality of Raw Material)
Input Raw Material Dia.
25mm to 40mm.
Input Raw Material Length
300mm to 600mm
Power Requirement
15HP(1440 RPM)
Power Consumption
16 to 18units/hr
Cusher Cutter Combo
RICO believes in change and according to increasing demand of the customers, we have launched new model that is COMBO machine.
Yes, COMBO machine through we can do both the process in one unit that is grinding and shredding of raw materials. We can convert raw material into powder from and we can also convert it into small pieces.
And in combo machine we can save electricity because both the process can be done in same machine.
Cusher Cutter Combo
Technical Specification Particular
By Conveyer
By Manual
Capacity
1000kg/hr
1200-1500 kg/hr
Input Raw Material Dia.
0mm to 35mm
0 to100mm
Input Raw Material Length
0mm to 100mm
100mm to 1000mm
Power Requirement
40HP +3HP Conveyer (1440RPM)
40HP+3 HP Conveyer (1440RPM)
Power Consumption
18 to 20 Units/hr
16 to 18 Units/hr
Raw Materials
Groundnut Shells
Macoddana Shells
Cotton Stalks
Jute Waste
Cummin Waste
Forestry leaves
Calorofic Value Of Some Raw Materials Raw Materials
K Cal/kg
Ground Nut Shells
4000
Bagasse
4200
Cotton Stalk
3800
Coir Pith
4000
Rice Husk
3500
Coffee Husk
4200
Castor Seed Shell
4000
Jute Waste
4500
Mustarad Husk
4500
Pine Needles
4000
Bark (Wood)
3900
Briquette Manufacturing Process
When More Then One Material Is Used, Make Sure That They Are Mixed In Suitable Proportion.
Material Like Saw Dust, Ground Nut Shells, Castor Seed Shells And All Another Raw Material Up To 25mm Size Are Supplied To The Screw Conveyor.
Materials With Higher Moisture Content I.e. More Then 1012% Needs To Be Dried In Sunlight.
Material From Conveyor Is Discharged With The Help Of Conveyor, Veram And Gear.
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Material In The Feeder Box Is Compressed By The Press, Forcing It Through Tapper Die Fitted In The Die Holder.
The Compression Raises The Temperature Of Material Which Results In Softening Of The Lignin, Inherent In Every Biomass. This Lignin Comes To The Surface And Binds The Materials Together.
Briquettes Formed Are In The Shape Of Logs Which Are Pushed Through Cooling Tracks Under Slight Pressure For Cooling And Transport Storage Point.
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Cooled Briquettes Are Broken & Packed In Bags Or Stored In Bulk For Dispatch.
Finished Good BIOMASS BRIQUETTES
Advantages
Main benefit of using biomass briquette plant is that it helps in environment saving.
Various tax benefits and financial incentives are offered by the governments.
Easy loan availablity from natinalised bank.
Easily available various raw materials.
Easy to use and operate briquette press machine.
Biomass briquettes does not make pollution when it burns.
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There is no requirement of NOC from state pollution control boar.
More helpful project for farmers as they can earn money by selling their agro-crop waste.
Produces the green and pollution free energy fuel which is used to save our natural resources.
High profitability and ready market.
Cost effective project.
International Market Briquetting machine is huge in demand due to scarcity of fuel. Moreover accessibility of raw material is huge in foreign country also so it is easier to set up briquetting machine anywhere. And our presence in international market is remarkable because we have supplied 100+ plants in Kenya, Russia, Ghana, Vietnam and many more. We have exported 10 machines to Africa just before couple of months to a african customer.
Conclusion From the above Information we can conclude that biomass briquette plant project is renewable source of energy and can protect Environment throgh recycling biomass residues. So it would be the best project to produce Eco-friendly Bio Fuel. If you are interested in this project than feel free to contact us and make your future better.
Toll Free No: 1800-300-21222 RADHE INDUSTRIAL CORPORATION Gondal Road, B/H Perfect auto service & Prabhat Steel Survey No. 43, Plot No. 122-123, Vavdi, Rajkot, Gujarat, India
www.briquettingpressmachine.com