Welcome to The Visual Factory by the LEAN Enterprise 2017
www.sesa-systems.com info@sesa-systems.com - www.sesa-systems.com
Summary
1.Introduction and round table 2.The SESA SYSTEMS concept : LEAN Enterprise 3.Practical examples by major groups 4.The LEAN Manufacturing training tools 5.Discovery of SESA sYSTEMS ACADEMY 6.Your project (questions & answers) 7.Documentation
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The important dates Setting up of SESA SYSTEMS by Jean-Paul LERAILLER Products designed and manufactured on the production site in France
1998
1991-97
1999
PROGRESS
LEAN Office
2006
2012 2014
2009
APPROACH
2015
LEANDYNAMIC
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2017 Concept LEAN Enterprise
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Discovery of the LEAN LEAN Enterprise
LEAN Process Upstream Process LEAN Office
Production Process Downstream Process LEAN Manufacturing
LEAN Office
•Price offer
•Manufacturing
•Sales administration
•Customer service
• Warehouse
•Methods Dpt.
•Stores
•Human Resources
•Processing
•Commercial
•Invoicing
CUSTOMER CUSTOMER
•Document management •Customer service
• Shipments
Support Process LEAN Office Purchasing, Supply, HR management, IT service, Supply Chain, Quality, Production management
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The SESA SYSTEMS concept
LEAN Enterprise Digital factory
RY
T US D IN 4.0
R
LEAN DYNAMIC
EC EP T
Reception IO
N
Training for continuous improvement tools PROGRESS
Simplify the administrative flow
LEAN OFFICE
APPROACH
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Dynamic storage
How to implement the Visual Management
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Our downloadable catalogs LEAN OFFICE RECEPTION DESIGN
APPROACH
LEANDYNAMIC
PROGRESS
INDUSTRY 4.0
LEAN Enterprise www.sesa-systems.com
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From design to delivery
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11 academies www.sesa-systems.com
14 distributors 2 subsidiaries 14500 customers 8
They trust us
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SESA SYSTEMS ACADEMY
Visuel
Management
Manufacturing
600 people per year
LEAN
Hygienox
Qualité
Informatque
300 m² ideas laboratory
Ground floor
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Company Efficiency ?
Factory Sector Island Autonomos teams
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Eff Company ?
= Eff Organisation
Eff People
X
Eff Strategy
X www.sesa-systems.com
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Eff People
= Skills
Motivation
X
Designed by Freepik.com
Communication
X www.sesa-systems.com
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Progress Strategy
Mana geme nt
Vision of future production
Depar tment mana gers
& ing ects n i Tra t proj Pilo
, Self O ion n perat t a ing Te c ams Appli lisatio era n e g Agent s
Š Copyright Slide Hunter
/ Ope rative
g ri n ) u s ea ment M s e res anag g o Pr al M su (V i s
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Progress Strategy
Mana geme nt
Depar tment Mana gers
Vision of future production
& ing ects n i Tra t proj Pilo
, Self O ion n perat t a ing Te c ams Appli lisatio era n e g Agent s
Š Copyright Slide Hunter
/ Ope rative s
g ri n ) u s ea ment M s e res anag g o Pr al M su (V i
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Reception Design
APPLICATIONS : Reception area - Showroom
Eco conception, low energy consumption LED www.sesa-systems.com
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The visual office by the LEAN Office Simplify the administrative LEAN Office is anflows approach designed to: -simplify the administrative flows -reduce the wastes -integrate daily visual management
BEFORE
AFTER
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LEAN office
APPLICATIONS : Office – Meeting room – Training room
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Computer protection
APPLICATIONS : Computer Aid manufacturing - SPC - Quality - Multimedia
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Quality workstation
APPLICATIONS : Production follow-up – Quality follow-up – Metrology – Quality control
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How to build a workstation?
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How to build a workstation? n which environment is your activity? here will it be implemented (available surface, presence of machines, structures, ...)? In what dimensions -Depth / width? hat will be the maximum load on the tray(s)? o the stations need to have a background or a rear frame ? o you need a lower storage? hould the equipment be protected (roof, curtain)? s a lighting necessary? Howhat wide? has to be integrated on the stations? s an electric amplifier needed? re the stations on jacks or on casters? Do they have to be height adjustable?
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Anti-fatigue matting
ADVANTAGES: prevent slipping, decrease of MSD* risks, comfort
Slipping at your workplace: Principal cause of accident on the workplace with more than 3 days of sick leave Decrease of pressure on joints, bones and muscle, which causes MSD* over time *Musculoskeletal disorders www.sesa-systems.com
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Seat and anti-fatigue stool
ADVANTAGES : ergonomic at the workplace – easy adjustment - comfort Ergonomic workplace Choose your seat • Physical characteristics : weight and size • Type of work undertaken (repetitive movements, motionless standing during longtime...) • Work environment (soll nature, Height of workstation) • Appropriate colorimetry (fresh and soothing colors) • Harmonisation with the other company’s furniture
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Cleaning point
APPLICATIONS : 5S – cleaning point
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TPM station
APPLICATIONS : TPM –Maintenance 1st level
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Trolleys and dynamic storage
APPLICATIONS : Picking – Logistics – Workshop – LEAN supermarket
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How to build your LEANDYNAMIC ?
tape n째1 : Number of boxes
tape n째2 : Aluminium sections
tape n째3 : Roller tracks
tape n째4 : Customisation with accessories www.sesa-systems.com
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How to build your LEANDYNAMIC ?
pplicatons: Producton line or associated with the workstaton
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How to build your LEANDYNAMIC ?
pplicatons: Picking Staton and Small Train
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KANBAN
APPLICATIONS : KANBAN – Production management – Stock management - Planning
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Visual communication
APPLICATIONS : Visual management– Shopfloor management
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A simplified Visual Management to guarantee effectiveness We all use Visual Management every day without noticing it!
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Factory Sector Island Autonomous team
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Factory
Area
Autonomous Team
Operator / Machine
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Factory
Area Non-real Time Autonomous Team
Operator / Machine
Real time
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Month
Factory Week
Area Non-real time Day
Autonomous Team
Operator / Machine
Real time
Hour
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Customer applications
Operator / Machine Communication per hour
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Customer applications
Teams Daily communication
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Customer applications
Area Weekly Communication
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Customer applications
Monthly Communication Factory
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Operators at the centre of the organisation 8
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Motivation
Update by the staff
2
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Immediate readability of the 5 indicators
Giving responsability
Image Ă mettre 3
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Direct measure of action
Action Plan
4
5
Visualisation
Reaction
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How to build a board?
Measuring, sharing informations, setting up corrective action enable to progress.
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How to implement Visual Management ? 1.
Your organisaton : which group? (Quantity, number)
(Quantity, number)
(Quantity, number)
2- Your project Visual Management : hat is the purpose of the project? s it a creation or improvement of the existing? www.sesa-systems.com
ho are the users? 46
How to build a board?
1865 mm
992 mm
1300 mm
hat is the available area? hould the display panel be wall mounted or on a support? f the display panel is on a support, should it be fix or mobile (jacks / wheels)?
ow many documents are to be displayed and in which formats? ould you like a color per indicator?Quelle sera la frĂŠquence de mise Ă jour ? ho will update the indicators? ill there be any printed documents? www.sesa-systems.com o you frequently need to fill in documents manually?
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Model Factory to make your customer dream
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Visual factory = use floor identifying
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Visual identifying
APPLICATIONS : 5S – site’s organization – directional identifying
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Visual factory = use floor identifying
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Visual factory = use floor identifying
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Visual factory = use floor identifying
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Benefits for the company: +Technological showcase +Industrial Marketing +Standardisation of workstations +Global performance +Company dynamic +Quality
Benefits for the operators: +Serenity and personal wellness +Safety +Sustainability of the site +Polyvalence of the workstations +Working conditions +Ergonomic
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SESA SYSTEMS solutions to answer to your projects
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SESA SYSTEMS solutions to answer to your projects
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Computer Assisted Training Method
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Computer Assisted Training Method
In use: + more than 450 games + more than 250 starter kit
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Starter kit Kit
Content
Pilot project
6 starter kit
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Starter Kit
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Starter-kit VSM (Value Stream Mapping) Objective : The VSM (Value Stream Mapping) is intended for constructions a VSM application efficiently, giving a real-time view of the various flows (material and information) in a production run.
ADVANTAGES OF VSM Highlighting added-value tasks Identify various type of wastage in stocks Obtain a clear and simple vision of processes Share informations with operators Use a common language (symbols)
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INDUSTRY 4.0 Digital connected factory. Use of digital panels built into the production chain
Advantages : -
Constant information flow in real time
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Instant communication network between production operators
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During meeting :
providing ultra-quick visualization of company data facilitate collective decision making and greater efficiency
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Industry 4.0
APPLICATIONS : Office – Meeting room – Training room
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INDUSTRY 4.0 SESA PRINT FORMATION ASSISTÉE PAR ORDINATEUR
LEANDYNAMIC 3D
E-MEETING TABLEAUX INTERACTIFS
E-LEANBOARD BUREAU
ELECTRIQUE WIFI
E-COMMERCE E-PROC
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Thanks for your attention!
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