Bürkert Connect
A Comprehensive Guide to the new connected world of automation Document Number: FST-001-AU-00086 (Rev 1.1) Last edited: 23/12/2021 N.Chymiak
Contents
AS-interface
Page 3
Profibus
Page 4
buS ME4x
Page 5
buS ME63
Page 6
buS ME6x
Page 7
buS Cables
Page 8
buS Connectors
Page 9
buS Accessories
Page 10
IO-Link
Page 11
Power - M12 L-coded
Page 13
Sensor / Actuator - M12 A-coded
Page 14
Ethernet - M12 D-coded
Page 15
M12 Accessories
Page 16-17
Page 2
AS-interface AS-interface Flat Cable Length
Sheath Material
100m Roll
Colour
ID. No.
Yellow
92183620
Black
92183621
Self-healing Silicone Rubber
AS-interface Vampire Clips Flat Cable
Protection
Gender
Single Entry Stainless Steel Collar
IP67 Double Entry Stainless Steel Collar (for aux powered devices)
Standard M12 Female (4 or 5 pin)
Electrical Connection
ID. No.
1 : ASi+ (brown) 3 : ASi- (blue)
799646*
1: ASi+ (brown wire, yellow cable) 2: AUX- (white wire, black cable) 3: ASi- (blue wire, yellow cable) 4: AUX+ (black wire, black cable)
92186514
*BC-AU stocked item
Page 3
Profibus Profibus FC Cable Length
Sheath Material
Max Length
Diameter
ID. No.
Per Meter
PVC
1200M (approx)
8mm OD
92156799
Per Meter
PVC
1200M (approx)
8mm OD
92156352
Profibus D-sub 9 pin Connectors (Field Wireable) Connection
Cable Entry
Gender
Termination
Resistor
ID. No.
D-sub 9 pin Male
92162938
Profibus D-sub 9 pin
6 - 10mm OD (2x entries)
D-sub 9 pin Male (with female piggyback)
Spring Loaded Terminals
Integrated End Termination Resistor via DIP Switch
92162939*
1 = Not Connected 2 = Not Connected 3 = Red (RxD) Core B 4 = Not Connected 5 = Not Usually Connected (GND) 6 = Not Usually Connected (5V+) 7 = Not Connected 8 = Green (TxD) Core A 9 = Not Connected
Drain wire
Core A (green) Core B (red)
Female (socket)
*BC-AU stocked item
Page 4
Male (plug)
ME4x ME43 Gateway Protocol
Protection
LC Display
Connectors
ID. No.
1 x 5 Pin Terminal Block (buS) 2 x RJ45 (Ethernet) Includes Termination Resistor (303833)
Profinet Ethernet IP Modbus TCP EtherCAT CC-Link IE Field Basic OPC-UA (server)
307390*
1 x 5 Pin Terminal Block (buS) 1 x DB9 (Profibus) Includes Termination Resistor (303833) Yes
Profibus
307393*
IP20
1 x 5 Pin Terminal Block (buS) 1 x DB9 (CC-Link) Includes Termination Resistor (303833) 307394
CC-Link
1 x 5 Pin Terminal Block (buS) Includes Termination Resistor (303833) No
buS
307391*
ME44 IO Modules IO Type
ID. No.
8DI (8 x Digital Inputs)
Input Type: 2 & 3 wire PNP sensors, mechanical limit switch and hi-speed frequency (all channels)
Switching Threshold: VOFF - 0…5V VON = 10…30V
Input Frequency: 2.5kHz
8DO (8 x Digital Outputs)
Output Type: On/Off PWM (Pulse Width Modulation) PFM (Pulse Frequency Modulation)
Output Current: 750mA per channel (paralell switching possible)
Output Frequency: 20kHz
4AI (4 x Analog Inputs)
4AO (4 x Analog Outputs)
BPX3 (3 Slot Backplane)
Type: mA or Voltage Channels configurable as DI (via Communicator)
Configurable As: 0-20mA, 4-20mA 0-10V, 0-5V, 0-2V
Accuracy: 0.1% of Full Scale Range (FSR)
Electrical Channel Isolation: No
354316
354317
Electrical Isolation: Yes on backplane from buS, no channel isolation
354321
354325
Allows the connection of ME44 IO modules to an ME43 Gateway
*BC-AU stocked item
Page 5
307510*
ME63 ME63 Gateway Protocol
Pinouts
ID. No.
X1 X5 X2
ProfiNET Ethernet IP Modbus TCP EtherCAT CC-Link IE Field Basic OPC-UA (server)
X6 X3 X7
346845*
X4
X8
IP65 / IP67 / IP69K
X01
X02 X03 X04
Passive Distributor Function
ID. No.
X1
X5 Junction connection for buS devices
X2
Can provide power to devices via the M12 A-coded ports or higher current via the M12 Lcoded ports
X3
X6
X7 X4 X8
IP65 / IP67 / IP69K
X01 X02 X03
X04
*BC-AU stocked item
Page 6
346873*
ME6x ME64 16DI Function
Pinouts
Ports
ID. No.
X1 X5 X2
X6
16 x Digital Inputs
X3
Up to four inputs can be used as frequency inputs (max 2.5kHz) for flow rate and totalisation
X7 X4
346856
X8
IP65 / IP67 / IP69K
X01
X02 X03 X04
ME61 Display Function
Features
Size
ID. No.
Read only display, up to 4 values can be displayed
3.5" (8.9cm)
368544*
Touch display, available early 2022
7" (17.8cm)
368545
Display for use on EDIP / buS network with IP65 / IP66 / IP67 protection
*BC-AU stocked item
Page 7
büS Cables M12 5 pin büS Cordsets Cable end A
M12 5 pin A-coded Female (Socket)
Cable end B
Style
Length
ID. No.
Right Angled
0.7m
772626
1m
772409
3m
772410
5m
772411*
10m
772412
Length
ID. No.
0.1m
772492
0.2m
772402*
0.5m
772403*
1m
772404*
3m
772405*
5m
772406*
10m
772407*
20m
772408*
Length
ID. No.
50m
772413
100m
772414*
Form
ID. No.
Straight
772416*
Right Angle
772418*
Straight
772417*
Right Angle
772419*
Bare Conductors
1 = Bare (Shield) 2 = Red (V+) 0.75mm2 3= Black (V-) 0.75mm2 4 = White (CAN_H) 0.34mm2 5 = Blue (CAN_L)0.34mm2
Straight
M12 5 pin büS Extension Cables Cable end A
M12 5 pin A-coded Female (Socket)
Cable end B
Style
M12 5 pin A-coded Male (Plug) Straight
Cable sheath material: PUR (colour RAL5014 blue) Cable diameter: 8.2mm Locknut material: Nickel plated brass (CuZn) Shielded
büS Cable Rolls Connection
Cores
Cable roll without wonnectors
1 = Bare (Shield) 2 = Red (V+) 0.75mm2 3= Black (V-) 0.75mm2 4 = White (CAN_H) 0.34mm2 5 = Blue (CAN_L) 0.34mm2
Cable sheath material: PUR (colour RAL5014 blue) Cable diameter: 8.2mm Shielded
büS Field Wireable Connectors End A
End B
M12 5 pin Female (Socket) (Murr 7126-12961-0000000)
Screw Terminals
(Murr 7126-13041-0000000)
M12 5 pin Male (Plug) (Murr 7126-12761-0000000)
(Murr 7126-12881-0000000) Locknut material: Nickel plated brass (CuZn) Cable entry: 6 - 8.2mm dia (specially suited for buS cable) *BC-AU stocked item Page 8
büS Connectors büS Y-Connectors Bottom M12 5 pin A-coded Female (Socket)
Top M12 5 pin A-coded Female (Socket)
+
Diagram M12 5 pin A-coded Male (Plug)
ID. No.
Standard
772420*
NPB With Power Interupt
772421* 1
2
Locknut material: Nickel Plated Brass & Non-Plated Brass
büS T-Connectors Left + Bottom
Right
M12 5 pin A-coded Female (Socket)
M12 5 pin A-coded Male (Plug)
Diagram
ID. No.
775073*
Locknut material: Nickel plated brass (CuZn)
büS Special Adapters End A
End B
M12 5 pin A-coded Male (Plug)
M12 5 pin A-coded Male (Plug)
Diagram
ID. No.
Gender Adapter 772867*
5 -pin to 8-pin Converter Cable Length = 0.5m M12 5 pin A-coded Male (Plug)
M12 8 pin A-coded Female (Socket)
773286
Locknut material: Nickel plated brass (CuZn)
büS Termination Resistors End A M12 5 pin A-coded Male (Plug)
Diagram Termination Resistor
M12 5 pin A-coded Female (Socket)
ID. No.
772424*
772425
Locknut material: Nickel plated brass (CuZn) * BC-AU stocked item
Page 9
büS Accessories Accessories Notes
ID. No.
Micro SD Card
Size: 512 MB
A rugged Micro SD card specially designed for industrial applications
774087*
f(x) License
Function: Allows programming and running of the f(x) program >60 minutes
Activate via: http://communicator.burkert.com/deviceactivation
567713
Termination Resistor
Directly pluggable to ME43 or BPX3 backplane
Included when ME43 is ordered
303833*
büS Interface Kits Kit
Contents
ID. No.
USB-büS Interface Set 1
772426*
USB-büS Interface Set 2
772551*
*BC-AU stocked item
Page 10
IO-Link gateway Protocol
Pinouts
ID. No.
XD1 X2
X1
X0
X3 Profinet Ethernet I/P Modbus TCP
XF1
IO-Link v1.1
X4
XD2
92186740*
X5
IP65 / IP67 / IP69K
X6 X7 XF2
Power Supply Unit (PSU) with IO-Link Ratings
Pinouts
ID. No.
IP65 / IP67 92186916
Input: 100-240VAC Output: 24-28VDC, 300W / 12.5A
X1
X2
X3
X4
Analog Input (4-20mA) to IO-Link converter Function
Pinouts
ID. No.
This unit accepts an analog input (4-20mA) from an instrument and converts it to IO-Link to connect to an IO-Link port
774864*
M12 Male A-coded
*BC-AU stocked item
Page 11
M12 Female A-coded
Common M12 Connectors used in Process Automation A-Coded General sensor and actuator connection IO-Link, ASi, EDIP
B-Coded Industrial RS485 Networks Profibus
D-Coded Industrial Ethernet Networks Profinet, Ethernet/IP, Modbus/TCP, etc.
X-Coded Gigabit Industrial Ethernet Profinet, Ethernet/IP, Modbus/TCP, etc.
L-Coded Power Cable, normally 24VDC Capable of 16A
S-Coded Power Cable, normally AC voltages
A-Coded
D-Coded
L-Coded
Page 12
Power Cordsets M12 female straight to M12 male straight, L-coded, power, 4 pole + FE, cordset Cable end A (female)
Cable end B (male)
Length
ID. No.
0.1m 0.2m 0.3m 0.5m 1m 2m 3m 5m 10m 15m 20m 30m 40m 50m
774835 774836 775059* 775060* 775061* 775062* 775063* 775064* 775065* 775066* 775067* 775312 775313 775314
M12 female angled to M12 male angled, L-coded, power, 4 pole + FE, cordset Cable end A (female)
Cable end B (male)
Length
ID. No.
0.1m 0.2m 0.3m 0.5m 1m 2m 3m 5m 10m 15m 20m 30m 40m 50m
774837 774838* 774839 774840 774841* 774842* 774843* 774844* 774845* 774846* 774847* 775315 775316 775317
Cable sheath material: PUR (colour RAL7040 grey) Cross sectional area per core: 2.5mm2 Current capacity: 16A Cable diameter: 11.7mm Locknut material: Nickel plated brass (CuZn) Unshielded
M12 straight L-coded field wireable connector Pinouts
Gender
ID. No.
Female
774848*
Male
774849*
Housing material: Plastic PA Locknut material: Nickel plated brass (CuZn) Cable entry: 8 - 13mm dia Max connecting cable core size: 2.5mm2 Current capacity: 16A Protection: IP67
M12 straight S-coded field wireable connector Pinouts
Housing material: Plastic PA Locknut material: Nickel plated brass (CuZn) Cable entry: 8 - 10mm dia Max connecting cable core size: 1.5mm2 Current capacity: 12A Protection: IP67 *BC-AU stocked item
Page 13
Gender
ID. No.
Female
775321
Male
775322
Sensor / Actuator Cordsets M12 female straight to M12 male straight, A-coded, 5 pole, sensor actuator cordset Cable end A (female)
Cable end B (male)
Length
ID. No.
0.3m 0.5m 1m 2m 3m 5m 10m 15m 20m
775126* 775127* 775031* 775032* 775033* 775034* 775035* 775036* 775037*
M12 female angled to M12 male angled A-coded, 5 pole, sensor actuator cordset Cable end A (female)
Cable end B (male)
Length
ID. No.
0.3m 0.5m 1m 2m 3m 5m 10m 15m 20m
775128* 775129* 774797* 774798* 774799* 774800* 774801* 775038* 775039*
M12 female straight to M12 male angled A-coded, 5 pole, sensor actuator cordset Cable end A (female)
Cable end B (male)
Length
ID. No.
0.3m 0.5m 1m 2m 3m 5m 10m 15m 20m
775276* 774802* 774803* 774804* 774805* 774806* 774807* 774808* 774809*
M12 female angled to M12 male straight A-coded, 5 pole, sensor actuator cordset Cable end A (female)
Cable end B (male)
Length
ID. No.
0.3m 0.5m 1m 2m 3m 5m 10m 15m 20m
775185* 775186* 775187* 775188* 775189* 775190* 775191* 775192* 775193*
Cable sheath material: PUR (colour RAL7040 grey) Cross sectional area per core: 0.37mm2 Current capacity: 4A Cable diameter: 5.2mm Locknut material: Nickel plated brass (CuZn) Unshielded
M12 A-coded field wireable connector Pinouts
Gender
Type
ID. No.
Straight
774812*
Right Angled
774813*
Straight
774814*
Right Angled
774815*
Female
Male
Housing material: Plastic PA Locknut material: Nickel plated brass (CuZn) Cable entry: 4 - 6mm dia Max connecting cable core size: 0.75mm2 Current capacity: 4A Protection: IP67 *BC-AU stocked item
Page 14
Ethernet Cordsets M12 male straight to M12 male straight, D-coded, industrial Ethernet, 4 pole, shielded cordset Cable end A (male)
Cable end B (male)
Length
ID. No.
0.1m 0.2m 0.3m 0.5m 1m 2m 3m 5m 10m 15m 20m 30m 40m 50m
TBA 774816 774817 775130 775040 775041 775042 775043 775044 775045 775046 775308 775309 775310
M12 male angled to M12 male angled, D-coded, industrial Ethernet, 4 pole, shielded cordset Cable end A (male)
Cable end B (male)
Length
ID. No.
0.1m 0.2m 0.3m 0.5m 1m 2m 3m 5m 10m 15m 20m 30m 40m 50m
774818 774819 775131* 775132* 775047* 775048* 775049* 774820* 774821* 774822* 774823* 774824* 775248* 775249*
M12 male straight D-coded to RJ45 male straight, industrial Ethernet, 4 pole, shielded cordset Cable end A (male)
Cable end B (RJ45)
Length
ID. No.
0.3m
775133
0.5m
775134
1m
775050
2m
775051
3m
775052
5m
775053
10m
775054
15m
775055
20m
775056
30m
775230
40m
775287
50m
775288
M12 male angled D-coded to RJ45 male straight, industrial Ethernet, 4 pole, shielded cordset Cable end A (male)
Cable end B (RJ45)
Length
ID. No.
0.3m
775135
0.5m
774826
1m
774827*
2m
774830*
3m
775057*
5m
775058*
10m
774831
15m
774832
20m
774833
30m
775311
40m
775289
50m
775290
Cable sheath material: PUR (colour RAL6018 green) Cable diameter: 6.5mm Cable type: Shielded Cat5e Profinet Locknut material: Nickel plated brass (CuZn)
M12 male straight D-coded field wireable connector Properties
ID. No.
Body material: Nickel plated brass (CuZn) Protection: IP65 / IP67 Cable entry: 5 - 9.7mm dia
774834*
Industrial Ethernet cable
*BC-AU stocked item Page 15
Properties
ID. No.
Type: Cat5e shielded Sheath material: PVC Cores: AWG22 solid
92186937
M12 Accessories Gender changers & adapters Type
M12 Coding
ID. No.
M12 A-coded, 5 pin 775069
Female / Female Gender Changer
M12 A-coded, 5 pin 775068
Male / Male M12 A-coded, 5 pin Adapter
775072
Female / Male
Housing material: Plastic PA Locknut material: Nickel plated brass (CuZn) Cable entry: 4 - 6mm dia Current capacity: 4A Protection: IP67
Y-splitter M12 Coding
ID. No.
E0 = M12 male A-coded, 4 pin E1 = M12 female A-coded, 4 pin E2 = M12 female A-coded, 4 pin
775250
Cable sheath material: PUR (colour RAL7040 grey) Cable length: 2 x 0.3m Cross sectional area per core: 0.37mm2 Current capacity: 4A Cable diameter: 4.2mm Each female port includes integrated LED Circuit logic: PNP Protection: IP65 / IP67 / IP68
H-splitter, 1 x M12 male L-coded to 3 x M12 female L-coded, 4 pole + FE Functions
ID. No.
Provides a distribution point for M12 L-coded power lines Protection: IP65 / IP67 / IP68
775307*
Caps Gender
Material
Plug, suits female M12 ports
M12 Coding
ID. No.
Suits: M12 A, B, D, L and S-coded ports
774851*
Plastic, black RAL9005 Socket, suits male M12 ports
Note: M12 L coded ports have a larger internal mould therefore male plug will be a tighter fit
774852*
M12 spanners / torque wrench Functions
Torque wrench kit
Kit includes torqure wrench fully fitted for M8 and M12 knurl and hexagon nuts
ID. No.
774858*
Adjustable 0.4 to 1Nm
M12 cable spanner
Enables proper tightening of the M12 cable nut. Material: 316SS, 2mm thick
*BC-AU stocked item
Page 16
92186957*
M12 Accessories DIN plug form A to M12 A-coded male connector Wiring
Features
ID. No.
Protection: IP67 / IP69 Voltage: 24V AC / DC with integrated LED
774853*
Screw, M3 x 28mm, stainless steel
774254*
Label, white, clip in
774856*
M12 crossover cable Cable end A
Cable end B
Wiring
ID. No.
92186970
M12 4 pin A-coded female straight
M12 4 pin A-coded male straight
Female
Male
92186971
M12 4 pin A-coded female straight
M12 4 pin A-coded male angled
Cable sheath material: PUR (yellow) Moulded body material: PUR (black) Cable length: 2m Cross sectional area per core: 0.34mm2 Cable diameter: 6mm Protection: IP65 / IP67 Note: This cable is used to provide a crossover between pins 2 & 4 when a DIN plug form A to M12 A-coded male connector (Escha VA22-24.1-WAS5.002) is used with a TBEN-LL-8IOL IO-Link gateway as the gateway switches the 24VDC output on pin 2 on its class A ports.
DIN plug form A to M12 A-coded male cable Cable end A
Cable end B
ID. No.
92186984*
DIN plug form A female
M12 5 pin A-coded male straight
Cable sheath material: TPU (grey) Moulded body material: TPU (translucent black) Cable length: 1m Cross sectional area per core: 0.75mm2 Cable diameter: 6.4mm Protection: IP67 Note: This cable is used to provide a direct connection to a form A solenoid valve when a TBEN-LL-8IOL IO-Link gateway as the gateway switches the 24VDC output on pin 2 on its class A ports.
*BC-AU stocked item
Page 17
M12 Connector Cable Tips Ensure the cable is also fit for purpose - Sensor / Actuator cables are generally unshielded - Special types are available for high flexibility, hygienic applications, high temperature, etc. - Always get UV stabilised materials - Colours should conform to Site / IEC standards - For L-Coded (DC Power) choose conductors carefully to minimise voltage drop (see example)
Page 18
M12 Recommendations Must Do’s for a Successful Installation - Never leave cables or ports unprotected in the field during installation - Try to avoid Field-Wireable connectors - Always install connectors with the correct force - Ensure all ports are used or capped after installation - It is good practice to allow a loop of excess cable - Label the cables and their respective ports if installed on a block, as some networks assign the exact port
Page 19
M12 Connector Tightness
Page 20
M12 Connector Tightness 1.
You should be able to screw in the plug all the way by hand. You may need to wriggle it a little as you go. Never use mechanical force as this would indicate a cross thread.
2.
We recommend 1.0 Nm of force for metal to metal connectors, and 0.6 Nm for metal to plastic or plastic to plastic connectors. This is best applied with a specialised, adjustable torque driver (Bürkert ID No. 774858). Alternatively, a small ‘key-ring’ type M12 spanner [inset] (Bürkert ID No. 92186957).
3.
After setting the driver to the required torque, slowly turn until you hear the ‘click’.
4.
If using the key-ring spanner, use a gentle force from just one finger to achieve near the correct torque.
Page 21
M12 Harsh Environments Must Do’s for a Successful Installation
- Shield blocks or connectors from mechanical stress. - Ensure blocks & their connections are protected from dripping water, chemicals or cleaning fluids. - Protect where possible from direct sunlight. - If in a known moist environment, a little electrically insulating silicone grease will help.
Scan the QR code or click here to watch a video on M12 connectivity tips:
Page 22
We're here to support Bürkert leads the way in networked automation. With decades of experience in developing and implementing solutions by providing worldwide connectivity options that cater to our customers’ requirements, regardless of plant processes, preferred setup or integration needs. Chat to our team about how we can assist with your next project.
Bürkert Fluid Control Systems 44 Rennie Drive Airport Oaks Auckland 2022 New Zealand Phone +64 9 256 7737 Fax +64 9 256 7747 sales.nz@burkert.com www.burkert.co.nz