Essential tooling

As vehicle systems become more complex, so does their servicing and repair. Schaeffler engineers recommend that certain essential repairs must be carried out using special tooling, such as the installation of Self-Adjusting clutches and generation 2 wheel bearing units. They stress that not using the correct tool during the installation of these products can greatly increase the chance of fitting errors that can lead to premature component failure.

A self-adjusting clutch tool, see Figure 1, can be used during any clutch replacement, not just SAC, to ensure that the clutch is perfectly aligned, eliminating any risk of premature adjustment and clutch judder. The REPXPERT SAC clutch tool, part number 400023710, is available from your local LuK distributor, with alternatives also available from other tool manufacturers.

A generation 2 wheel bearing tool is available to support a professional installation of these safety critical components. It is the only way to make sure the new bearing unit is installed into the hub carrier perfectly aligned, ensuring that the allimportant snap ring is engaged correctly during this process. Failure to correctly align the unit, or completely engage the snap ring, will certainly lead to follow-on problems for both vehicle owners and workshops. Other essential lower cost tool options include an OAP/OAD kit, see Figure 2, including all the Torx drives needed to remove and replace the Overrunning Alternator Pulley or Decoupler on virtually every single application. You can source the REPXPERT tool, part number 400044410, from your local INA distributor.

Larger tool investments that garage owners could make to increase profit opportunities include kitting out the workshop with a range of modular tool kits to suit the wide variety of double clutch transmission systems currently fitted to many popular vehicles on our roads – including VAG DSG, Ford PowerShift and many others, see Figure 3. Schaeffler’s REPXPERT LuK IMI-approved double clutch system training course quips technicians with the knowledge, tools and skills to be able to carry out profitable double clutch replacements.

Information on Schaeffler products, fitting instructions, labour times and more can be found on the REPXPERT workshop portal at www.repxpert.co.uk, on the REPXPERT app, or by calling the REPXPERT hotline on 0872 737 0037.

OESAA

FAG Wheel Bearings & Hub Units Gen.1 to Gen.3.xx

We deliver these same OE products to mechanics wanting genuine quality and reliability in order to protect both their customers - and the reputation of their workshop. Our WheelSets also come with every genuine OE component you need to carry out a professional repair, right down to the last nut, bolt and washer - so no shopping around for missing parts. Fitting bearings that have not been designed, engineered, tested and approved to VM specifications and quality standards is a risky business, so for safety’s sake - fit FAG.

The VS820 is a one-person brake and clutch bleeding system is designed to deliver a faster bleed process than traditional systems, without the need for an external power source, you simply fill and pump.

The reservoir holds 2.5L of hydraulic fluid so you can flush the entire system with one fill, without the risk of running the reservoir dry. The pressure range on the unit makes it suitable for use with ABS systems and the Ø45mm cap with 90° angled connector means the system can be used on most European models. An optional brake reservoir cap, with 45mm straight connector, a universal adaptor and a bleeder cap set are available separately.

Another popular brake system maintenance tool is Sealey’s VS024 brake piston wind-back tool with double adaptor, which enables the retraction of the piston on rear brake calipers, simplifying the installation of new brake pads.

Coil spring compressors are an essential tool when adjusting suspension. The Sealey AK3841 two-piece coil spring compressor features hardened carbon steel lead screws and cast jaws, to ensure the tool absorbs the pressure applied. Designed with wrap-over coil claws for extra safety, this tool is suitable for use where space under the wheel arch is limited.

The timesaving SX034 1/2"Sq Drive Strut Leg Pry Socket Set reduces the risk of damage to the hub casting, associated with using hammers and chisels to free the strut leg. The set includes two sizes of pry socket, 7 x 5mm and 8.2 x 5.5mm for increased application and is suitable for the removal and installation of strut legs on most Audi, Ford, Peugeot, Renault, Seat, Skoda and VW.

Sealey’s MM20, 8-function digital multimeter with thermocouple, is capable of measuring: AC and DC Voltage, DC Current, Resistance, Temperature, Audible Continuity and Diode/Transistor Verification Mode.

The tool features a temperature probe, diode test facility and data-hold function, useful when comparing measurements or completing multiple functions in quick succession. The multimeter is housed in a rugged rubber boot and includes an integral stand. A full set of leads, and probes, is also supplied.